WO2018129380A1 - Connector for magnetic modules and toy construction kits employing same - Google Patents

Abstract

The present disclosure relates to toy construction kits and assemblies and, more particularly, to connectors (10; 110) that are mechanically attached to and extend from the corners of geometric frame-like modules (32; 132). The connectors (10; 110) are also adapted to interface with and magnetically connect to linear magnetic modules (42a-42c; 142a-142c), whereby a user can create multiple construction platforms upon which a number of diverse and interesting structures can be assembled.

Description

CONNECTOR FOR MAGNETIC MODULES AND TOY CONSTRUCTION KITS

EMPLOYING SAME

CROSS-REFERENCE TO RELATED APPLICATIONS

The present application claims the benefit of U.S. Provisional Patent Application

No. 62/442,828, filed on January 5, 2017, which is incorporated by reference herein in its entirety. The present application is also a continuation-in-part and claims the benefit of pending U.S. Non-Provisional Application No. 15/427,972, filed on February 8, 2017, which is incorporated by reference herein in its entirety along with related U.S. Patent Publication No. 2017/0232357A1 , dated August 17, 2017, and which claims the benefit of expired U.S. Provisional Application No. 62/293,938, filed on February 1 1 , 2016, which is incorporated by reference herein in its entirety.

FIELD OF INVENTION

The following disclosure relates to toy construction modules and connectors for connecting magnetic and/or non-magnetic modules to each other, and, more particularly, to magnetic modules and connectors that may be used with other similar and/or dissimilar modules and connectors in a toy construction kit for building structures.

BACKGROUND OF THE INVENTION

Magnetic construction kits have become a popular category for children's toys.

These kits ordinarily include construction modules having magnets embedded therein that enable the modules to be connected together via magnetism. Using these

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PHX 332603193v1 modules, children are able to assemble many imaginative two-dimensional and three- dimensional shapes and structures, thereby imparting great enjoyment and entertainment to the children using them.

SUMMARY OF THE INVENTION

In view of the foregoing background, the present invention can be summarized as a mechanism for interconnecting magnetic and/or non-magnetic modules of a toy construction set or kit, which may include a plurality of geometric frames and a plurality of connectors adapted so as to be fixedly, but removably, received in the corners of the geometric frames. The connectors are also adapted to interface with linear magnetic modules, thereby allowing a user to create multiple construction platforms upon which a number of diverse and interesting structures can be built.

BRIEF DESCRIPTION OF THE DRAWINGS

For a more complete understanding of the present invention, reference is made to the following detailed description of various exemplary embodiments considered in conjunction with the accompanying drawings, in which:

FIG. 1A is a perspective view of a connector according to an embodiment of the present invention, one for use with triangular frame-like modules;

FIG. 1 B is a front elevational view of the connector shown in FIG. 1 A;

FIG. 1 C is a rear elevational view of the connector shown in FIG. 1A, a portion of the connector being represented by a broken-out section to facilitate consideration and discussion of an internal element of the illustrated connector;

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PHX 332603193v1 FIG. 1 D is a side elevational view of the connector shown in FIG. 1 A;

FIG. 2A is a front perspective view of a triangular frame-like toy construction module equipped with three of the connectors shown in FIGS. 1A-1 D, one in each corner of the module in accordance with an embodiment of the present invention; FIG. 2B is a rear perspective view of the module/connector assembly shown in

FIG. 2A;

FIG. 2C is a front elevational view of the module/connector assembly shown in FIG. 2A;

FIG. 2D is a rear elevational view of the module/connector assembly shown in FIG. 2A;

FIG. 2E is a side elevational view of the module/connector assembly shown in FIG. 2A;

FIG. 3A is a front perspective view of the module/connector assembly of FIGS. 2A-2E shown in combination with three linear magnetic modules; FIG. 3B is a rear perspective view of the combination shown in FIG. 3A;

FIG. 3C is a front elevational view of the combination shown in FIG. 3A;

FIG. 3D is a rear elevational view of the combination shown in FIG. 3A;

FIG. 3E is a side elevational view of the combination shown in FIG. 3A with optional building components being illustrated schematically and in phantom;

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PHX 332603193v1 FIG. 4A is a perspective view of a connector according to an embodiment of the present invention, one for use with square frame-like modules;

FIG. 4B is a front elevational view of the connector shown in FIG. 4A;

FIG. 4C is a rear elevational view of the connector shown in FIG. 4A, a portion of the connector being represented by a broken-out section to facilitate consideration and discussion of an internal element of the illustrated connector;

FIG. 4D is a side elevational view of the connector shown in FIG. 4A;

FIG. 5A is a front perspective view of a square frame-like toy construction module equipped with four of the connectors shown in FIGS. 4A-4D, one in each corner of the module in accordance with an embodiment of the present invention;

FIG. 5B is a rear perspective view of the module/connector assembly shown in FIG. 5A;

FIG. 5C is a front elevational view of the module/connector assembly shown in FIG. 5A; FIG. 5D is a rear elevational view of the module/connector assembly shown in

FIG. 5A;

FIG. 5E is a side elevational view of the module/connector assembly shown in FIG. 5A;

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PHX 332603193v1 FIG. 6A is a front perspective view of the module/connector assembly of FIGS. 5A-5E shown in combination with four linear magnetic modules;

FIG. 6B is a rear perspective view of the combination shown in FIG. 6A;

FIG. 6C is a front elevational view of the combination shown in FIG. 6A; FIG. 6D is a rear elevational view of the combination shown in FIG. 6A; and

FIG. 6E is a side elevational view of the combination shown in FIG. 6A with optional building components being illustrated schematically and in phantom.

DETAILED DESCRIPTION OF THE EXEMPLARY EMBODIMENTS

The following disclosure is presented to provide an illustration of the general principles of the present invention and is not meant to limit, in any way, the inventive concepts contained herein. Moreover, the particular features described in this section can be used in combination with the other described features in each of the multitude of possible permutations and combinations contained herein.

All terms defined herein should be afforded their broadest possible interpretation, including any implied meanings as dictated by a reading of the specification as well as any words that a person having skill in the art and/or a dictionary, treatise, or similar authority would assign thereto. Further, it should be noted that, as recited herein, the singular forms "a", "an", and "the" include the plural referents unless otherwise stated. Additionally, the terms "comprises" and "comprising" when used herein specify that certain features are present in that embodiment. However, this phrase should not be

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PHX 332603193v1 interpreted to preclude the presence of additional steps, operations, features, components, and/or groups thereof.

FIGS. 1 A-1 D are illustrations of a connector 10 for triangular frames, such as the frame 1 12a disclosed in the U.S. Patent Application Publication No. 2017/0232357A1 (see, for example, FIG. 6), the entire disclosure of which is incorporated herein by reference. In an embodiment, the connector 10 includes a ball 1 1 (see FIG. 1 C) that is attracted by magnets. In an embodiment, the ball 1 1 is made of steel. In an embodiment, the ball 1 1 is spherical. In an embodiment, the ball 1 1 has a shape other than a sphere. In an embodiment, the ball 1 1 is housed in an enclosure 12, which may have a first enclosure part 14 and a second enclosure part 16 that are joined together so as to enclose the ball 1 1 . In an embodiment, the first enclosure part 14 and the second enclosure part 16 are made from non-magnetic plastic material joined together by, for instance, ultrasonic welding.

In an embodiment, the connector 10 has an arm 18 which is joined to or continuous with the enclosure 12. In an embodiment, the arm 18 is a single piece. In an embodiment, the arm 18 has a first arm piece 20 joined to the first enclosure part 14 and a second arm piece 22 joined to the second enclosure part 16. In an embodiment, the first arm piece 20 and the second arm piece 22 are joined together. In an embodiment, the first arm piece 20 and the second arm piece 22 are made from a non- magnetic plastic material joined together by, for instance, ultrasonic welding.

In an embodiment, the arm 18 has an inner post 24, which has a rectangular cross-sectional shape as well as a function and purpose to be described hereinafter. In

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PHX 332603193v1 an embodiment, the arm 18 has an outer post 26, which has a circular or round cross- sectional shape as well as a function and purpose to be described hereinafter. In an embodiment, the inner post 24 and the outer post 26 project in the same direction (i.e., generally laterally relative to the arm 18, while the ball 1 1 and its enclosure 12 extend in a generally longitudinal direction relative to the arm 18). In an embodiment, the inner post 24 and the outer post 26 project from the second arm piece 22.

FIGS. 2A-2E are illustrations of an assembly 30 which includes a triangular frame 32 having the connector 10 of FIGS. 1A-1 D installed at each of its three corners 34a, 34b, 34c, each of which includes a circular aperture 36a, 36b, 36c, respectively, and a rectangular notch 38a, 38b, 38c, respectively, positioned between the outer and inner peripheral edges of the corners 34a, 34b, 34c, respectively. In an embodiment, the triangular frame 32 may be of a type similar to triangular frame 1 12a disclosed in U.S. Patent Application Publication No. 2017/0232357A1 (see FIG. 6). It may be noted that the triangular frame 1 12a disclosed in the aforesaid patent application publication includes magnets, cavities for the magnets, and enclosures for the magnets.

The triangular frame(s) 32 for use with the connector 10 of the present invention may be provided with such magnets, cavities, and enclosures, or they may be provided without such magnets, cavities, and enclosures. The triangular frame(s) 32 for use with the connector 10 of the present invention may include other features disclosed in U.S. Patent Application Publication No. 2017/0232357A1 . For example, and with particular reference to FIGS. 2A and 2C of the present application, the corners 34a-34c of the triangular frame 32 can be rendered frangible, or more frangible, by, for instance,

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PHX 332603193v1 providing the corners 34a-34c with the aperture and notch combinations disclosed in the aforesaid patent application publication. In the assembly 30, the inner post 24 and outer post 26 of the connector 10 (see especially FIGS. 1A, 1 B and 1 D; but also FIG. 2C) are adapted (i.e., sized and shaped) to be fixedly, but releasably, received in the apertures 36a-36c and the notches 38a-38c, respectively, of the triangular frame 32, whereby each of its corners 34a-34c can be removably equipped with a corresponding one of the connectors 10 via a mechanical connection.

FIGS. 3A-3E are illustrations of an assembly 40 which includes the triangular frame 32 and connectors 10 of FIGS. 2A-2E in combination with three linear magnetic modules 42a, 42b, 42c. Each of the linear magnetic modules 42a-42c includes an electrically non-conductive body 44 with a first end 46 and a second end 48 opposite the first end 46. A first magnet (not shown) is fixedly positioned at or within the first end 46 and a second magnet (not shown) is fixedly positioned at or within the second end 48. The linear magnetic modules 42a-42c are held in position by magnetic attraction between the magnets in the linear magnetic modules 42a-42c and the balls 1 1 (see FIG. 1 C) of the abutting connectors 10.

With reference to the assembly 40 illustrated in FIG. 3E, the triangular frame 32 constitutes a first construction platform, which lies in a plane P1 defined by the triangular frame 32. Conversely, the connectors 10 cooperate with each other and with the magnetic modules 42a-42c to define a plane P2 and to form a second construction platform. Referring still to FIG. 3E, the plane P2 is substantially parallel to, but offset from, the plane P1 . By providing two construction platforms, the assembly 40 permits a

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PHX 332603193v1 user to build a first subassembly S1 (shown in phantom) off of the first construction platform (i.e., the triangular frame 32) and a second subassembly S2 (shown in phantom) off of the second construction platform (i.e., the connectors 10 and the magnetic modules 42a-42c). By way of example only, and with continued reference to FIG. 3E, other similar or different types of frame-like building elements can be removably connected or attached to the triangular frame 32 (see, for instance, the square frame-like magnetic module shown in phantom in FIG. 3E as subassembly S1 ), while other similar or different types of magnetic modules can be removably connected or attached to the connectors 10 (see, for instance, the linear magnetic modules and steel ball shown in phantom in FIG. 3E as subassembly S2). In general, but especially when the balls 1 1 and enclosures 12 have the spherical, or similar, shape illustrated in, for instance, FIG. 3E, the linear magnetic modules shown in phantom in FIG. 3E can be arranged, or rearranged, at various different angles and orientations relative to the connector 10 that they are magnetically attached to. The assembly 40 illustrated in FIGS. 3A-3E therefore provides multiple platforms upon which a number of diverse and interesting structures can be built.

FIGS. 4A-4D are illustrations of a connector 1 10 for square frames, such as the frame 12a disclosed in U.S. Patent Application Publication No. 2017/0232357A1 (see, for example, FIG. 3). In an embodiment, the connector 1 10 includes a ball 1 1 1 (see FIG. 4C) that is attracted by magnets. In an embodiment, the ball 1 1 1 is made of steel. In an embodiment, the ball 1 1 1 is spherical. In an embodiment, the ball 1 1 1 has a

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PHX 332603193v1 shape other than a sphere. In an embodiment, the ball 1 1 1 is housed in an enclosure 1 12, which may have a first enclosure part 1 14 and a second enclosure part 1 16 that are joined together so as to enclose the ball 1 1 1 . In an embodiment, the first enclosure part 1 14 and the second enclosure part 1 16 are joined together by ultrasonic welding. In an embodiment, the connector 1 10 has an arm 1 18 which is joined to or continuous with the enclosure 1 12. In an embodiment, the arm 1 18 is a single piece. In an embodiment, the arm 1 18 has a first arm piece 120 joined to the first enclosure part 1 14 and a second arm piece 122 joined to the second enclosure part 1 16. In an embodiment, the first arm piece 120 and the second arm piece 122 are joined together. In an embodiment, the first arm piece 120 and the second arm piece 122 are joined together by ultrasonic welding. In an embodiment, the arm 1 18 of the connector 1 10 has a different shape, texture, or markings than the arm 18 of the connector 10 so that the connector 1 10 and the connector 10 can be readily distinguished from each other.

In an embodiment, the arm 1 18 has an inner post 124, which has a rectangular cross-sectional shape as well as a function and purpose to be described hereinafter. In an embodiment, the arm 1 18 has an outer post 126, which has a circular or round cross-sectional shape as well as a function and purpose to be described hereinafter. In an embodiment, the inner post 124 and the outer post 126 project in the same direction (i.e., generally laterally relative to the arm 1 18, while the ball 1 1 1 and its enclosure 1 12 extend in a generally longitudinal direction relative to the arm 1 18). In an embodiment, the inner post 124 and the outer post 126 project from the second arm piece 122.

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PHX 332603193v1 FIGS. 5A-5E are illustrations of an assembly 130 which includes a square frame 132 having the connector 1 10 of FIGS. 4A-4D installed at each of its four corners 134a, 134b, 134c, 134d, each of which includes a circular aperture 136a, 136b, 136c, 136d, respectively, and a rectangular notch 138a, 138b, 138c, 138d, respectively, positioned between the outer and inner peripheral edges of the corners 134a, 134b, 134c, 134d, respectively. In an embodiment, the square frame 132 may be of a type similar to square frame 12a disclosed in U.S. Patent Application Publication No. 2017/0232357A1 (see FIG. 3). It may be noted that the square frame 12a disclosed in the aforesaid patent application publication includes magnets, cavities for the magnets, and enclosures for the magnets. The square frame(s) 132 for use with the connector 1 10 of the present invention may be provided with such magnets, cavities, and enclosures, or they may be provided without such magnets, cavities, and enclosures.

The square frame(s) 132 for use with the connector 1 10 of the present invention may include other features disclosed in U.S. Patent Application Publication No. 2017/0232357A1 . For example, and with particular reference to FIGS. 5A and 5C of the present application, the corners 134a-134d of the square frame 132 can be rendered frangible, or more frangible, by, for instance, providing the corners 134a-134d with the aperture and notch combinations disclosed in the aforesaid patent application publication. In the assembly 130, the inner post 124 and outer post 126 of the connector 1 10 (see especially FIGS. 4A, 4B and 4D; but also FIG. 5C) are adapted (i.e., sized and shaped) to be fixedly, but releasably, received in the apertures 136a-136d and the notches 138a-138d, respectively, of the square frame 132, whereby each of its

1 1

PHX 332603193v1 corners 134a-134d can be removably equipped with a corresponding one of the connectors 1 10 via a mechanical connection.

FIGS. 6A-6E are illustrations of an assembly 140 which includes the square frame 132 and connectors 1 10 of FIGS. 5A-5E in combination with four linear magnetic modules 142a, 142b, 142c, 142d. Each of the linear magnetic modules 142a-142d includes an electrically non-conductive body 144 with a first end 146 and a second end 148 opposite the first end 146. A first magnet (not shown) is fixedly positioned at or within the first end 146 and a second magnet (not shown) is fixedly positioned at or within the second end 148. The linear magnetic modules 142a-142d are held in position by magnetic attraction between the magnets in the linear magnetic modules 142a-142d and the balls 1 1 1 (see FIG. 4C) of the abutting connectors 1 10.

With reference to the assembly 140 illustrated in FIG. 6E, the square frame 132 constitutes a first construction platform, which lies in a plane P3 defined by the square frame 132. Conversely, the connectors 1 10 cooperate with each other and with the magnetic modules 142a-142d to define a plane P4 and to form a second construction platform. Referring still to FIG. 6E, the plane P4 is substantially parallel to, but offset from, the plane P3. By providing two construction platforms, the assembly 140 permits a user to build a first subassembly S3 (shown in phantom) off of the first construction platform (i.e., the square frame 132) and a second subassembly S4 (shown in phantom) off of the second construction platform (i.e., the connectors 1 10 and the magnetic modules 142a-142d).

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PHX 332603193v1 By way of example only, and with continued reference to FIG. 6E, other similar or different types of frame-like building elements can be removably connected or attached to the square frame 132 (see, for instance, the triangular frame-like magnetic module shown in phantom in FIG. 6E as subassembly S3), while other similar or different types of magnetic modules can be removably connected or attached to the connectors 1 10 (see, for instance, the linear magnetic modules and steel balls shown in phantom in FIG. 6E as subassembly S4). In general, but especially when the balls 1 1 1 and their enclosures 1 12 have the spherical, or similar, shape illustrated in, for instance, FIG. 6E, the linear magnetic modules shown in phantom in FIG. 6E can be arranged, or rearranged, at various different angles and orientations relative to the connector 1 10 that they are magnetically attached to. The assembly 140 illustrated in FIGS. 6A-6E therefore provides multiple platforms upon which a number of diverse and interesting structures can be built.

_{* * *} All examples and conditional language recited herein are intended for pedagogical purposes to aid the reader in understanding the principles of the invention and the concepts contributed by the inventor(s) to furthering the art, and are to be construed as being without limitation to such specifically recited examples and conditions. Moreover, all statements herein reciting principles, aspects, and embodiments of the invention, as well as specific examples thereof, are intended to encompass both structural and functional equivalents thereof. Additionally, it is intended that such equivalents include both currently known equivalents as well as

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PHX 332603193v1 equivalents developed in the future, i.e., any elements developed that perform the same function, regardless of structure.

It will be understood that the embodiments described herein are merely exemplary and that a person skilled in the art may make many variations and modifications without departing from the spirit and scope of the invention. All such variations and modifications are intended to be included within the scope of the invention.

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PHX 332603193v1

Claims

CLAIMS We claim:

1 . A connector for a toy construction kit, said connector comprising a first end and a second end opposite said first end, said first end having non-magnetically- attractable attachment means and said second end having magnetically-attractable attachment means.

2. The connector of Claim 1 , wherein said magnetically-attractable attachment means includes a member made from a magnetically-attractable material and a housing which contains said member.

3. The connector of Claim 2, wherein said housing is made from a nonmagnetic material.

4. The connector of Claim 3, wherein said member and said housing therefor have spherical shapes.

5. The connector of Claim 4, wherein said member is a steel ball, and wherein said housing is a hollow plastic enclosure.

6. The connector of Claim 5, further comprising an arm extending from said first end of said connector to said second end of said connector.

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PHX 332603193v1

7. The connector of Claim 6, wherein said arm includes a first arm piece and a second arm piece.

8. The connector of Claim 7, wherein said enclosure includes a first enclosure part and a second enclosure part.

9. The connector of Claim 8, wherein said first enclosure part is joined to said first arm piece, and wherein said second enclosure part is joined to said second arm piece.

10. The connector of Claim 9, wherein said first arm piece and said second arm piece are made from a non-magnetic plastic material.

1 1 . The connector of Claim 10, wherein said first arm piece is ultrasonically welded to said second arm piece.

12. The connector of Claim 1 1 , wherein said first enclosure part is ultrasonically welded to said second enclosure part.

13. The connector of Claim 12, wherein said non-magnetically-attractable attachment means is a mechanical attachment means.

14. The connector of Claim 13, wherein said mechanical attachment includes a pair of posts projecting from said first end of said connector.

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PHX 332603193v1

15. The connector of Claim 14, wherein one post of said pair of posts has a circular cross-sectional shape, and wherein the other post of said pair of posts has a rectangular cross-sectional shape.

16. The connector of Claim 14, wherein said one post and said other post extend laterally from said first end of said connector.

17. The connector of Claim 16, wherein said housing extends longitudinally from said second end of said connector.

18. The connector of Claim 17, wherein said one post and said other post are attached to said first arm piece.

19. A toy construction kit, comprising a plurality of frame-like modules, each frame-like module having at least three legs and at least three corners, each of said corners having receiving means for receiving at least a pair of posts, each of said receiving means including an aperture and a notch proximate said aperture; and

a plurality of connectors, each connector having a first end and a second end opposite said first end, said first end having first and second posts, which are sized and shaped to be receivable in said aperture and said notch, respectively, of said receiving means of said frame-like modules, and said second end having housing means for housing a magnetically-attractable member.

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PHX 332603193v1

20. A toy construction assembly, comprising a frame-like module having at least three legs, each of said legs having a first end and a second end opposite said first end, said legs defining a closed geometric figure which lies in a first plane defined by said frame and which includes an open interior and at least three corners, each of said corners including an aperture and a notch proximate said aperture and open to said interior of said frame, and each of said corners removably receiving a connector having a first end and a second end opposite said first end, said first end having a first post removably received in said aperture of its corresponding corner of said frame and a second post removably received in said notch of said corresponding corner of said frame, and said second end having housing means for housing a magnetically- attractable member, said connector cooperating with the connectors in the other corners of said frame to define a second plane which is parallel to said first place.

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PHX 332603193v1