WO2018112704A1 - Vacuum mixer - Google Patents
Vacuum mixer Download PDFInfo
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- WO2018112704A1 WO2018112704A1 PCT/CN2016/110778 CN2016110778W WO2018112704A1 WO 2018112704 A1 WO2018112704 A1 WO 2018112704A1 CN 2016110778 W CN2016110778 W CN 2016110778W WO 2018112704 A1 WO2018112704 A1 WO 2018112704A1
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- condensing
- recovery unit
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- vacuum mixer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/18—Stationary reactors having moving elements inside
Definitions
- the invention particularly relates to a vacuum mixer, belonging to the technical field of engineering machinery.
- the mixer is a multi-functional high-efficiency device integrating dispersion and mixing. It is suitable for polymer lithium ion battery liquid and liquid lithium battery liquid, electronic battery slurry, adhesive, mold glue, carbon sealant, polyurethane. Sealing agent, anaerobic adhesive, paint, ink, pigment, cosmetics, ointment and other liquid, liquid, solid and liquid materials in the electronics, chemical, food, pharmaceutical, pesticide, building materials industries, mixing, reaction, dispersion, dissolution, homogenization, Emulsification and other processes.
- the mixers on the market mainly include an open mixing chamber and a stirring assembly.
- the temperature of the system rises due to the action of the stirring assembly and the chemical reaction of the solvent itself, and some of the solvent volatilizes and pollutes the air. Moreover, some solvents are easily oxidized in an open mixed environment, and some chemical materials are also subject to heat and explosion.
- the technical solution adopted by the present invention includes:
- the invention discloses a vacuum mixer, comprising a material mixing unit and a condensation recovery unit, wherein the material mixing unit comprises a sealed mixing chamber, wherein the mixing chamber is provided with a feeding port, a discharging port and an exhaust port.
- the exhaust port is in communication with an intake port of the condensation recovery unit, the exhaust port of the condensation recovery unit is in communication with the vacuuming device, and the condensation recovery unit further has a condensate outlet.
- the condensation recovery unit includes a condensation pipe having an intake port, an exhaust port, and a condensate outlet, the intake port of the condensation pipe is in communication with the exhaust port of the mixing chamber, and the exhaust port is evacuated The device is connected.
- the condensation recovery unit further includes a casing, the condensation pipe is enclosed in the casing, and a condensing medium is further accommodated in the casing.
- the condensate outlet of the condensing tube is in communication with one end of the liquid guiding tube, and the other end of the liquid guiding tube passes through the housing and is disposed corresponding to the liquid storage chamber.
- the condensation tube comprises a serpentine condensation tube, a spiral condensation tube, an annular condensation tube or a condensation coil.
- the housing is further provided with a condensing medium input port and a condensing medium output port, and the condensing medium input port and the condensing medium output port are both connected with the condensing medium supply device, thereby forming a condensing medium circulation system.
- the vacuum mixer further includes a stirring assembly including a stirring shaft and a stirring blade, the stirring shaft is drivingly connected to the driving device at one end, and the other end penetrates into the mixing chamber and is fixedly connected with the stirring blade.
- the material mixing unit and the condensation recovery unit are both fixed on the frame, and at least the driving device is further connected to the control module.
- FIG. 1 is a schematic structural view of a vacuum mixer according to an embodiment of the present invention.
- a vacuum mixer includes a material mixing unit 1 and a condensing recovery unit 2, and the material mixing unit 1 includes a stirring assembly 12 and a mixing chamber 11, and the mixing chamber 11 is provided with a feed. Feed port and discharge port, and An air outlet 13 is provided at the upper portion.
- the condensing recovery unit 2 includes a condensing pipe 22 that communicates with an air outlet 13 of the mixing chamber, and the condensing pipe 22 is also connected to a vacuuming device 3 that causes the mixing chamber to form a vacuum environment.
- the vacuum mixer further includes a frame 7 and a driving device 6, and the material mixing unit 1 and the condensation recovery unit 2 are fixed to the frame 7.
- the drive device 6 is in driving connection with the agitation assembly 12.
- condensation tube may be a serpentine tube, a spiral tube, an annular tube or a coil, or the like.
- the condensing recovery unit 2 further includes a condensing chamber 21 disposed in the condensing chamber 21 and connected to the vacuuming device 3; wherein the condensing chamber 21 is provided with a condensing medium, the condensing medium A condensing environment is formed around the condensing duct 22 to sufficiently condense the volatile matter output from the material mixing unit into a liquid state.
- the outer casing of the condensing recovery unit 2 is further provided with a condensing medium input port and a condensing medium output port, and the condensing medium input port and the condensing medium output port are both connected with the condensing medium supply device, thereby forming a condensing medium. Circulatory system.
- the condensate outlet of the condensing tube 22 communicates with one end of the liquid guiding tube 4, and the other end of the liquid guiding tube 4 passes through the housing and is disposed corresponding to the liquid storage chamber 5.
- the driving device drives the stirring assembly to work, the materials in the mixing chamber are thoroughly mixed, the mixing assembly is worked in the mixing process, and the chemical properties of the materials in the mixing chamber or the chemical reaction between the mixed materials are mixed.
- the reason is that the temperature in the mixing chamber rises, part of the material volatilizes, and the volatilized gas passes through the air outlet of the mixing chamber under the action of the vacuuming device, enters the condensation tube, and then condenses into a liquid state, and then enters through the liquid guiding tube.
- the liquid storage chamber realizes the recycling of these volatile substances, and at the same time, the mixing chamber forms a vacuum environment, prevents the materials from being oxidized, and improves the quality of the mixed product.
- the condensing medium is selected from a common condensing medium such as condensed water or the like.
- a common condensing medium such as condensed water or the like.
- other condensing means may be employed, the purpose of which is to achieve liquefaction of the volatilized gas.
- the aforementioned vacuuming device may be selected from any suitable vacuuming device known in the art, such as a vacuum pump.
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- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
Abstract
Description
本发明特别涉及一种真空混合机,属于工程机械技术领域。The invention particularly relates to a vacuum mixer, belonging to the technical field of engineering machinery.
混合机是一种集分散、混合为一体的多功能高效设备,适用于聚合物锂电离子电池液及液态锂子电池液、电子电池浆料、粘合剂、模具胶、碳酮密封剂、聚氨酯密封剂、厌氧胶、油漆、油墨、颜料、化妆品、药膏等电子、化工、食品、制药、农药、建材行业的液与液、固与液物料的混合、反应、分散、溶解、均质、乳化等工艺。目前市场上的混合机主要包括开放式的混合室以及搅拌组件,溶剂混合后,在搅拌过程中由于搅拌组件的作用以及溶剂本身存在化学反应等原因使得系统温度升高,部分溶剂挥发,污染空气;而且在开放的混合环境下部分溶剂易被氧化,以及一些化工物料还存在受热易爆炸等情况。The mixer is a multi-functional high-efficiency device integrating dispersion and mixing. It is suitable for polymer lithium ion battery liquid and liquid lithium battery liquid, electronic battery slurry, adhesive, mold glue, carbon sealant, polyurethane. Sealing agent, anaerobic adhesive, paint, ink, pigment, cosmetics, ointment and other liquid, liquid, solid and liquid materials in the electronics, chemical, food, pharmaceutical, pesticide, building materials industries, mixing, reaction, dispersion, dissolution, homogenization, Emulsification and other processes. At present, the mixers on the market mainly include an open mixing chamber and a stirring assembly. After the solvent is mixed, the temperature of the system rises due to the action of the stirring assembly and the chemical reaction of the solvent itself, and some of the solvent volatilizes and pollutes the air. Moreover, some solvents are easily oxidized in an open mixed environment, and some chemical materials are also subject to heat and explosion.
实用新型内容Utility model content
针对现有技术的不足,本发明的主要目的在于提供一种真空混合机。In view of the deficiencies of the prior art, it is a primary object of the present invention to provide a vacuum mixer.
为实现前述实用新型目的,本发明采用的技术方案包括:In order to achieve the foregoing utility model, the technical solution adopted by the present invention includes:
本发明公开了一种真空混合机,包括物料混合单元和冷凝回收单元,所述物料混合单元包括密封设置的混合室,所述混合室上设置有进料口、出料口和排气口,所述排气口与冷凝回收单元的进气口连通,所述冷凝回收单元的排气口与抽真空装置连通,且所述冷凝回收单元还具有冷凝液出口。The invention discloses a vacuum mixer, comprising a material mixing unit and a condensation recovery unit, wherein the material mixing unit comprises a sealed mixing chamber, wherein the mixing chamber is provided with a feeding port, a discharging port and an exhaust port. The exhaust port is in communication with an intake port of the condensation recovery unit, the exhaust port of the condensation recovery unit is in communication with the vacuuming device, and the condensation recovery unit further has a condensate outlet.
进一步的,所述冷凝回收单元包括具有进气口、排气口和冷凝液出口的冷凝管,所述冷凝管的进气口与所述混合室的排气口连通,排气口与抽真空装置连通。 Further, the condensation recovery unit includes a condensation pipe having an intake port, an exhaust port, and a condensate outlet, the intake port of the condensation pipe is in communication with the exhaust port of the mixing chamber, and the exhaust port is evacuated The device is connected.
进一步的,所述冷凝回收单元还包括一壳体,所述冷凝管被封装于所述壳体内,且所述壳体内还容置有冷凝介质。Further, the condensation recovery unit further includes a casing, the condensation pipe is enclosed in the casing, and a condensing medium is further accommodated in the casing.
进一步的,所述冷凝管的冷凝液出口与导液管一端连通,所述导液管另一端从所述壳体内穿出并与储液室对应设置。Further, the condensate outlet of the condensing tube is in communication with one end of the liquid guiding tube, and the other end of the liquid guiding tube passes through the housing and is disposed corresponding to the liquid storage chamber.
进一步的,所述冷凝管包括蛇形冷凝管、螺旋冷凝管、环形冷凝管或冷凝盘管。Further, the condensation tube comprises a serpentine condensation tube, a spiral condensation tube, an annular condensation tube or a condensation coil.
进一步的,所述壳体上还设置有冷凝介质输入口和冷凝介质输出口,所述冷凝介质输入口和冷凝介质输出口均与冷凝介质供给设备连通,从而形成冷凝介质循环系统。Further, the housing is further provided with a condensing medium input port and a condensing medium output port, and the condensing medium input port and the condensing medium output port are both connected with the condensing medium supply device, thereby forming a condensing medium circulation system.
进一步的,所述真空混合机还包括搅拌组件,所述搅拌组件包括搅拌轴和搅拌桨叶,所述搅拌轴一端与驱动装置传动连接,另一端穿入混合室并与搅拌桨叶固定连接。Further, the vacuum mixer further includes a stirring assembly including a stirring shaft and a stirring blade, the stirring shaft is drivingly connected to the driving device at one end, and the other end penetrates into the mixing chamber and is fixedly connected with the stirring blade.
进一步的,所述物料混合单元以及冷凝回收单元均固定于所述机架上,且至少所述驱动装置还与控制模块连接。Further, the material mixing unit and the condensation recovery unit are both fixed on the frame, and at least the driving device is further connected to the control module.
与现有技术相比,本发明的优点包括:Advantages of the present invention over the prior art include:
(1)可以实现挥发性有机溶剂的回收利用,防止其直接排放造成的环境污染和安全隐患,安全环保,且降低了成本;(1) It can realize the recycling of volatile organic solvents, prevent environmental pollution and safety hazards caused by direct discharge, safety and environmental protection, and reduce costs;
(2)通过在真空环境下进行物料混合,可有效防止物料被氧化,提高了产品的质量。(2) By mixing the materials in a vacuum environment, the materials can be effectively prevented from being oxidized and the quality of the products can be improved.
图1是本发明实施例提供的一种真空混合机的结构示意图;1 is a schematic structural view of a vacuum mixer according to an embodiment of the present invention;
附图标记说明:1-物料混合单元;11-混合室;12-搅拌组件;13-出气口;2-冷凝回收单元;21-冷凝室;22-冷凝管;3-抽真空装置;4-导液管;5-储液室;6-驱动装置;7-机架。DESCRIPTION OF REFERENCE NUMERALS: 1-material mixing unit; 11-mixing chamber; 12-stirring unit; 13-outlet port; 2-condensing recovery unit; 21-condensing chamber; 22-condensing tube; 3-vacuum device; Liquid guiding tube; 5--liquid storage chamber; 6-drive device; 7-frame.
鉴于现有技术中的不足,本案实用新型人经长期研究和大量实践,得以提出本发明的技术方案。如下将结合附图对该技术方案、其实施过程及原理等作进一步的解释说明。In view of the deficiencies in the prior art, the utility model of the present invention has been able to propose the technical solution of the present invention through long-term research and extensive practice. The technical solution, its implementation process and principle, etc. will be further explained below with reference to the accompanying drawings.
请参阅图1,本实施例涉及的一种真空混合机包括物料混合单元1和冷凝回收单元2,所述物料混合单元1包括搅拌组件12和混合室11,所述混合室11上设置有进料口和出料口,且其
上部设置有出气口13。所述冷凝回收单元2包括有与混合室的出气口13连通的冷凝管22,所述冷凝管22还连接有使混合室形成真空环境的抽真空装置3。Referring to FIG. 1, a vacuum mixer according to this embodiment includes a
进一步的,所述真空混合机还包括机架7以及驱动装置6,所述物料混合单元1以及冷凝回收单元2固定于所述机架7上。所述驱动装置6与搅拌组件12传动连接。Further, the vacuum mixer further includes a
进一步的,所述冷凝管可以是蛇形管、螺旋管、环形管或盘管等。Further, the condensation tube may be a serpentine tube, a spiral tube, an annular tube or a coil, or the like.
进一步的,所述冷凝回收单元2还包括有冷凝室21,所述冷凝管22设于冷凝室21内并与所述抽真空装置3连接;其中冷凝室21设置有冷凝介质,所述冷凝介质在冷凝管22周围形成冷凝环境,使从物料混合单元输出的挥发性物质充分冷凝成液态。Further, the
进一步的,所述冷凝回收单元2的外部壳体上还设置有冷凝介质输入口和冷凝介质输出口,所述冷凝介质输入口和冷凝介质输出口均与冷凝介质供给设备连通,从而形成冷凝介质循环系统。Further, the outer casing of the
进一步的,所述冷凝管22的冷凝液出口与导液管4一端连通,所述导液管4另一端从所述壳体内穿出并与储液室5对应设置。Further, the condensate outlet of the
较为优选的,所述驱动装置带动搅拌组件工作,使混合室内的物料充分混合,在搅拌过程中伴随搅拌组件的作工,以及混合室内的化工等物料自身属性或者混合物料之间的化学反应等原因,使得混合室内的温度升高,部分物料挥发,挥发出的气体在抽真空装置的作用下,经过混合室的出气口,进入所述冷凝管,再冷凝为液态,之后经由导液管进入储液室,实现这些挥发性物质的回收利用,同时使得混合室形成真空环境,防止物料被氧化,提高了混合产品的质量。Preferably, the driving device drives the stirring assembly to work, the materials in the mixing chamber are thoroughly mixed, the mixing assembly is worked in the mixing process, and the chemical properties of the materials in the mixing chamber or the chemical reaction between the mixed materials are mixed. The reason is that the temperature in the mixing chamber rises, part of the material volatilizes, and the volatilized gas passes through the air outlet of the mixing chamber under the action of the vacuuming device, enters the condensation tube, and then condenses into a liquid state, and then enters through the liquid guiding tube. The liquid storage chamber realizes the recycling of these volatile substances, and at the same time, the mixing chamber forms a vacuum environment, prevents the materials from being oxidized, and improves the quality of the mixed product.
较为优选的,所述冷凝介质选自常用的冷凝介质即可,例如冷凝水等。或者可以采用其他冷凝装置,其目的在于实现挥发气体的液态化。More preferably, the condensing medium is selected from a common condensing medium such as condensed water or the like. Alternatively, other condensing means may be employed, the purpose of which is to achieve liquefaction of the volatilized gas.
其中,前述抽真空装置可选自业界已知的任何合适抽真空装置,例如真空泵。Wherein, the aforementioned vacuuming device may be selected from any suitable vacuuming device known in the art, such as a vacuum pump.
应当理解,上述实施例仅为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围。凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。 It is to be understood that the above-described embodiments are merely illustrative of the technical concept and the features of the present invention, and are intended to enable those skilled in the art to understand the present invention and to implement the present invention. Equivalent variations or modifications made in accordance with the spirit of the invention are intended to be included within the scope of the invention.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/CN2016/110778 WO2018112704A1 (en) | 2016-12-19 | 2016-12-19 | Vacuum mixer |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/CN2016/110778 WO2018112704A1 (en) | 2016-12-19 | 2016-12-19 | Vacuum mixer |
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| WO2018112704A1 true WO2018112704A1 (en) | 2018-06-28 |
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| PCT/CN2016/110778 Ceased WO2018112704A1 (en) | 2016-12-19 | 2016-12-19 | Vacuum mixer |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN119174923A (en) * | 2024-10-29 | 2024-12-24 | 江苏新久扬环保设备科技有限公司 | Medium condensation oil gas recovery device capable of switching heat tracing and cold tracing |
| CN119327356A (en) * | 2024-12-20 | 2025-01-21 | 麦琪(河南)新材料有限公司 | A discharging device for polymerizing reactor used in chemical production |
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2016
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