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WO2018109043A1 - Rigid shell - Google Patents

Rigid shell Download PDF

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Publication number
WO2018109043A1
WO2018109043A1 PCT/EP2017/082699 EP2017082699W WO2018109043A1 WO 2018109043 A1 WO2018109043 A1 WO 2018109043A1 EP 2017082699 W EP2017082699 W EP 2017082699W WO 2018109043 A1 WO2018109043 A1 WO 2018109043A1
Authority
WO
WIPO (PCT)
Prior art keywords
face
recess
window
rigid envelope
rigid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/EP2017/082699
Other languages
French (fr)
Inventor
Pascal MENARD
Abdel Hajila
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Delphi International Operations Luxembourg SARL
Original Assignee
Delphi International Operations Luxembourg SARL
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Delphi International Operations Luxembourg SARL filed Critical Delphi International Operations Luxembourg SARL
Priority to DE112017004651.3T priority Critical patent/DE112017004651B4/en
Publication of WO2018109043A1 publication Critical patent/WO2018109043A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/627Snap or like fastening
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/10Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by the energy transfer between the charging station and the vehicle
    • B60L53/14Conductive energy transfer
    • B60L53/16Connectors, e.g. plugs or sockets, specially adapted for charging electric vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/10Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by the energy transfer between the charging station and the vehicle
    • B60L53/14Conductive energy transfer
    • B60L53/18Cables specially adapted for charging electric vehicles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46Bases; Cases
    • H01R13/533Bases, cases made for use in extreme conditions, e.g. high temperature, radiation, vibration, corrosive environment, pressure
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10Technologies relating to charging of electric vehicles
    • Y02T90/14Plug-in electric vehicles

Definitions

  • the invention relates to the field of cable connectors and more particularly to a charging socket for electric vehicles.
  • Electric vehicles must be recharged regularly using a charging plug connector powered by a charging station. This charging socket can then charge a battery in the vehicle.
  • the cables are effectively secured and held at their end by an electrical cable connector also called load plug connector.
  • the connector must comply with IEC 62196-1 ⁇ 26 on mechanical resistance to impact and chapter ⁇ 33 on resistance to the test of rolling on the connector and the standard IEC 62196-2 / standard form 2-II on the form of the connector.
  • Car manufacturers have tightened their requirements with respect to impact resistance by increasing the number of shocks (500 shocks) to which the connector must withstand. This involves in the first place a material change for a material with greater impact resistance. This change is insufficient to pass the requirement of resistance to 500 shocks requested by some car manufacturers.
  • the breakage of the connector is at the level of a housing of the female connector-contact connector also called rigid envelope or receptacle. Subsequently the term rigid envelope will be used.
  • the object of the present invention is to provide a solution that overcomes these disadvantages.
  • the present invention aims to solve the problem of impact resistance and crushing of the rigid envelope.
  • the invention consists of a rigid vehicle connector shell arranged to hold electrical contacts in place when connected with a connector counterpart.
  • the rigid envelope extends along a longitudinal axis.
  • the rigid envelope includes:
  • a first transverse face comprising an opening for receiving the connector counterpart and, a second face (axial closed around the longitudinal axis comprising an outer surface and an inner surface, a wall separating the outer surface and the inner surface, and at least one window having a first side facing the first face.
  • the rigid envelope further comprises at least one recess arranged between the first face and the first side of the window, and the first face comprises a first straight portion and a second semi-elliptical portion whose periphery of the opening is in contact with
  • the axial recess defines a substantially rectangular shape having four sides
  • the axial recess defines a substantially isosceles trapezoidal shape, two sides of which are non-parallel to one another. recess makes an angle between the longitudinal axis and each of the non-parallel sides.
  • the axial recess can extend from the side of the window to the first face.
  • the recess defines an angle between a transverse axis and each of the longitudinal sides of the recess.
  • the second face may comprise at least one longitudinal boss arranged on the inner surface. The boss can be between the window and the periphery of the opening. The boss may extend from the first side of the window to the periphery of the opening of the first face.
  • the second face comprises four windows and the second portion of the first face may have a radius of between 0.2 and 2 mm in the vicinity of each of the three windows.
  • An electrical cable connector may include a housing, a contact stiffener sleeve crimped onto cable wires, a position-contact holding device, and the rigid envelope as described in the foregoing embodiments.
  • FIG. 1 is a schematic view of a rechargeable electric vehicle powered by a load plug connector.
  • Figure 2 is an exploded perspective view of the load plug connector.
  • Figure 3 is a perspective view of a rigid casing according to the invention.
  • Figure 4 is an enlarged view of the recess according to the first embodiment.
  • Figure 5 is an enlarged view of the recess according to the second embodiment.
  • Figure 6 is an enlarged view of the recess according to the third embodiment.
  • Figure 7 is a perspective view of the rigid envelope.
  • top-down orientation is chosen arbitrarily and, words and phrases such as "above, below, above, below, up, down " can be used without any intention to limit the invention.
  • an electric vehicle 10 may comprise a connector base 12 on which a connector 14 powered by an electric charging station 16 can be connected, by means of a cable 18.
  • the connector 14 then makes it possible to charge a battery in the vehicle 10.
  • the connector 14 comprises a housing
  • first shell 20 and a second shell 21 having a first shell 20 and a second shell 21, a rigid shell 22, electrical contacts 24 and a stiffening sleeve 26.
  • the rigid vehicle connector shell 22 is arranged to hold the electrical contacts 24 (not shown) in place when connected with a connector counterpart (not shown).
  • the rigid envelope 22 protects the user from any contact with the electrical contacts 24 (not shown) which he covers or encloses.
  • the term rigid envelope designates any device covering, in plastic material, capable of suppressing or severely limiting the deformations of the electrical contacts that it covers or encloses, which would be caused by a mechanical or thermal stress coming from the external environment.
  • the rigid envelope 22 extends along a longitudinal axis X.
  • the envelope 22 comprises a first face 28 transverse to the longitudinal axis X, a second axial face 32 extending along the axis X, a third transverse face 42 separated from the first face 28 by the second axial face 32.
  • the first transverse face 28 comprises an opening 30 for receiving the connector counterpart (not shown).
  • the opening 30 comprises a periphery 43.
  • the second axial face 32 comprises an outer surface 34 and an inner surface 36, a wall 38 separating the outer surface 34 and the inner surface 36 and at least one window 40 having a first side 41 facing the first face 28.
  • the first side 41 of the window is substantially transverse to the longitudinal axis X.
  • the first side 41 having a middle point (not shown) of the length segment L41 is no longer close to the periphery 43 of the opening 30 of the first face of the rigid envelope that midpoints (not shown) of the other sides 45, 47, 49 of the window 40.
  • the term near will be used in the sense of little distant, neighbor as it is mentioned in the Larousse dictionary.
  • the second face 32 comprises a straight portion 46 and a second semi-elliptical portion 48.
  • the second face 32 comprises four windows 40 including a window 40 arranged on the first portion 46 and three right windows 40 arranged on the second portion 48 semi-elliptical.
  • the third transverse face 42 is separated from the first face 28 by the second axial face 32.
  • the rigid envelope 22 comprises at least one axial recess 44 extending along the longitudinal axis X and arranged in a space between the first face 28 and the window 40.
  • the rigid envelope 22 comprises three recesses 44 (not shown) each arranged close to the three windows 40 of the second portion 48 As shown in FIG.
  • the opening 30 comprises a first straight portion 62 in contact with the first portion 46 and a second semi-elliptical portion 64 in contact with the second portion 48 of the second portion 48. face, the two portions 62, 64 defining the periphery 43 of the opening 30 of the first face 28.
  • the recess 44 has a substantially rectangular shape. As described in FIG. 4, the recess 44 substantially defines a rectangle having four sides 52, 54, 56, 58 and a depth 60. As represented in FIG. 4, the first side 41 including a midpoint (not shown) of the length segment L41 is closer to the periphery 43 of the opening 30 of the rigid envelope than the midpoints (not shown) of the other sides 45, 47, 49 of the window 40.
  • the term near will be used in the direction from a little distant, neighbor as it is mentioned in the Larousse dictionary.
  • the depth 60 has a constant value all along the longitudinal sides 52, 54.
  • the recess 44 is arranged on the side of the outer surface 34 as shown in FIG. 4.
  • the recess 44 is turned towards the second face 32.
  • a second embodiment illustrated in Figure 5 which differs from the first embodiment by the shape of the recess 44.
  • the recess 44 is isosceles trapezoidal shape.
  • the non-parallel sides 52, 54 define an angle A with the longitudinal axis X of between 2 and 20 degrees.
  • the depth 60 is measured along the transverse Y axis.
  • the recess 44 near the side 41 is at the same level as the side 41 of the window and the recess 44 is located below the position of the side close to the periphery 43 of the opening 30.
  • the recess 44 is arranged on the side of the outer surface 34 as shown in FIG.
  • a third embodiment illustrated in FIG. 6 differs from the first embodiment in inclining the recess 44 with respect to a Y axis transverse to the X axis.
  • the recess 44 is substantially rectangle.
  • the sides 52, 54 define an angle B with the transverse axis Y.
  • the angle B is between 2 and 20 degrees.
  • the recess 44 is arranged on the side of the outer surface 34 as shown in FIG.
  • the second face 32 comprises a boss 50 arranged in the recess 44 and on the same side as the outer surface 34 of the second face 32.
  • the boss 50 makes it possible to further improve the impact resistance of the rigid casing 22.
  • the boss 50 extends longitudinally between the window 40 arranged opposite the straight portion 46 (not shown) and the periphery 43 of the first face 28.
  • the boss 50 may be present with the recess 44 of the rigid envelope in the three embodiments. In alternatives to each of the three embodiments, the recess 44 does not have a boss 50.
  • the embodiment of the rigid casing 22 may be made by plastic injection of thermoplastic material, such as for example polyamide 66 with 30 percent glass fibers or polyamide 66 with 33 percent glass fibers and with additives based elastomer.

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Connector Housings Or Holding Contact Members (AREA)

Abstract

Rigid shell (22) for a connector for a vehicle, arranged to hold electrical contacts (24) in place when connecting with a connector counterpart, the rigid shell (22) extending along a longitudinal axis (X) and comprising: - a first, transverse face (28) comprising an opening (30) for receiving the connector counterpart; and - a second, axial face (32) closed around the longitudinal axis (X) comprising an outer surface (34) and an inner surface (36), a wall (38) separating the outer surface (34) and the inner surface (36), and at least one window (40) having a first side (41) facing the first face (28), characterized in that the rigid shell (22) further comprises at least one void (44) arranged between the first face (28) and the first side (41) of the window.

Description

Enveloppe rigide DOMAINE TECHNIQUE  Rigid envelope TECHNICAL DOMAIN

L'invention est relative au domaine des connecteurs de câble et plus particulièrement à une prise de charge pour véhicule électrique.  The invention relates to the field of cable connectors and more particularly to a charging socket for electric vehicles.

ARRIERE-PLAN TECHNOLOGIQUE DE L'INVENTION BACKGROUND OF THE INVENTION

Les véhicules électriques doivent être régulièrement rechargés à l'aide d'un connecteur prise de charge alimentée par une station de charge électrique. Cette prise de charge permet alors de charger une batterie se trouvant dans le véhicule. Les câbles sont fixés efficacement et maintenus à leur extrémité par un connecteur de câble électrique appelé aussi connecteur de prise de charge. Le connecteur doit respecter la norme IEC 62196- 1 §26 sur la résistance mécanique aux chocs et le chapitre §33 sur la résistance à l'essai de roulage sur connecteur et la norme IEC 62196-2/fiche standard 2-II sur la forme du connecteur. Des constructeurs automobiles ont sévérisés leurs exigences vis-à-vis de la tenue aux chocs en augmentant le nombre de chocs (500 chocs) auquel le connecteur doit résister. Cela implique dans un premier temps un changement de matériau pour un matériau avec une plus grande résistance aux chocs. Cette modification est insuffisante pour pouvoir passer l'exigence de tenue aux 500 chocs demandés par certains constructeurs automobiles. La rupture du connecteur se fait au niveau d'un boîtier du connecteur femelle porte-contacts appelé aussi enveloppe rigide ou réceptacle. Par la suite le terme enveloppe rigide sera utilisé. L'objet de la présente invention est de fournir une solution qui résout ces inconvénients.  Electric vehicles must be recharged regularly using a charging plug connector powered by a charging station. This charging socket can then charge a battery in the vehicle. The cables are effectively secured and held at their end by an electrical cable connector also called load plug connector. The connector must comply with IEC 62196-1 §26 on mechanical resistance to impact and chapter §33 on resistance to the test of rolling on the connector and the standard IEC 62196-2 / standard form 2-II on the form of the connector. Car manufacturers have tightened their requirements with respect to impact resistance by increasing the number of shocks (500 shocks) to which the connector must withstand. This involves in the first place a material change for a material with greater impact resistance. This change is insufficient to pass the requirement of resistance to 500 shocks requested by some car manufacturers. The breakage of the connector is at the level of a housing of the female connector-contact connector also called rigid envelope or receptacle. Subsequently the term rigid envelope will be used. The object of the present invention is to provide a solution that overcomes these disadvantages.

RESUME DE L'INVENTION SUMMARY OF THE INVENTION

La présente invention vise à résoudre le problème de résistance aux chocs et à l'écrasement de l'enveloppe rigide. L'invention consiste en une enveloppe rigide de connecteur de véhicule agencé pour maintenir des contacts électriques en place lors du branchement avec une contrepartie de connecteur. L'enveloppe rigide s'étend le long d'un axe longitudinal. L'enveloppe rigide comprend :  The present invention aims to solve the problem of impact resistance and crushing of the rigid envelope. The invention consists of a rigid vehicle connector shell arranged to hold electrical contacts in place when connected with a connector counterpart. The rigid envelope extends along a longitudinal axis. The rigid envelope includes:

- une première face transverse comprenant une ouverture pour recevoir la contrepartie de connecteur et, -une deuxième face (axiale fermée autour de l'axe longitudinal comprenant une surface extérieure et une surface intérieure, une paroi séparant la surface extérieure et la surface intérieure, et au moins une fenêtre ayant un premier côté faisant face à la première face. L'enveloppe rigide comprend de plus au moins un évidement agencé entre la première face et le premier coté de la fenêtre. De plus la première face comprend une première portion droite et une deuxième portion semi elliptique dont la périphérie de l'ouverture est au contact de la deuxième face. Dans un premier mode de réalisation l'évidement axial définit une forme sensiblement rectangulaire ayant quatre cotés. Dans un deuxième mode de réalisation, l'évidement axial définit une forme sensiblement trapézoïdale isocèle dont deux cotés sont non parallèles entre eux. L'évidement fait un angle entre l'axe longitudinal et chacun des cotés non parallèles. a first transverse face comprising an opening for receiving the connector counterpart and, a second face (axial closed around the longitudinal axis comprising an outer surface and an inner surface, a wall separating the outer surface and the inner surface, and at least one window having a first side facing the first face. the rigid envelope further comprises at least one recess arranged between the first face and the first side of the window, and the first face comprises a first straight portion and a second semi-elliptical portion whose periphery of the opening is in contact with In a first embodiment, the axial recess defines a substantially rectangular shape having four sides, In a second embodiment, the axial recess defines a substantially isosceles trapezoidal shape, two sides of which are non-parallel to one another. recess makes an angle between the longitudinal axis and each of the non-parallel sides.

L'évidement axial peut s'étendre depuis le coté de la fenêtre jusqu'à la première face. Dans un troisième mode de réalisation, l'évidement définit un angle entre un axe transversal et chacun des cotés longitudinaux de l'évidement. Pour les trois modes de réalisation, la deuxième face peut comprendre au moins un bossage longitudinal agencé sur la surface intérieure. Le bossage peut être compris entre la fenêtre et la périphérie de l'ouverture. Le bossage peut s'étendre depuis le premier côté de la fenêtre jusqu'à la périphérie de l'ouverture de la première face. Dans les trois modes de réalisation, la deuxième face comprend quatre fenêtres et la deuxième portion de la première face peut présenter un rayon compris entre 0,2 et 2 mm au voisinage de chacune des trois fenêtres. Un connecteur de câble électrique peut comprendre un boîtier, un manchon raidisseur des contacts sertis sur des fils de câble, un dispositif de maintien des contacts en position et l'enveloppe rigide comme décrit dans les modes de réalisations précédents. The axial recess can extend from the side of the window to the first face. In a third embodiment, the recess defines an angle between a transverse axis and each of the longitudinal sides of the recess. For the three embodiments, the second face may comprise at least one longitudinal boss arranged on the inner surface. The boss can be between the window and the periphery of the opening. The boss may extend from the first side of the window to the periphery of the opening of the first face. In the three embodiments, the second face comprises four windows and the second portion of the first face may have a radius of between 0.2 and 2 mm in the vicinity of each of the three windows. An electrical cable connector may include a housing, a contact stiffener sleeve crimped onto cable wires, a position-contact holding device, and the rigid envelope as described in the foregoing embodiments.

BREVE DESCRIPTION DES DESSINS BRIEF DESCRIPTION OF THE DRAWINGS

D'autres caractéristiques, buts et avantages de l'invention apparaîtront à la lecture de la description détaillée qui va suivre, et en regard des dessins annexés, donnés à titre d'exemple non limitatif et sur lesquels:  Other features, objects and advantages of the invention will appear on reading the detailed description which follows, and with reference to the accompanying drawings, given by way of non-limiting example and in which:

- Figure 1 est une vue schématique d'un véhicule électrique rechargeable alimenté à l'aide d'un connecteur de prise de charge. Figure 2 est une vue éclatée en perspective du connecteur de prise de charge. - Figure 1 is a schematic view of a rechargeable electric vehicle powered by a load plug connector. Figure 2 is an exploded perspective view of the load plug connector.

Figure 3 est une vue en perspective d'une enveloppe rigide selon l'invention.  Figure 3 is a perspective view of a rigid casing according to the invention.

Figure 4 est une vue agrandie de l'évidement selon le premier mode de réalisation.  Figure 4 is an enlarged view of the recess according to the first embodiment.

Figure 5 est une vue agrandie de l'évidement selon le deuxième mode de réalisation.  Figure 5 is an enlarged view of the recess according to the second embodiment.

Figure 6 est une vue agrandie de l'évidement selon le troisième mode de réalisation.  Figure 6 is an enlarged view of the recess according to the third embodiment.

Figure 7 est une vue en perspective de l'enveloppe rigide.  Figure 7 is a perspective view of the rigid envelope.

DESCRIPTION DES MODES DE REALISATION PREFERES DESCRIPTION OF THE PREFERRED EMBODIMENTS

Pour faciliter et clarifier la description qui suit, l'orientation de haut en bas est choisi arbitrairement et, les mots et expressions tels que "ci-dessus, dessous, dessus, dessous, haut, bas ..." peuvent être utilisés sans aucune intention de limiter l'invention.  To facilitate and clarify the following description, the top-down orientation is chosen arbitrarily and, words and phrases such as "above, below, above, below, up, down ..." can be used without any intention to limit the invention.

Comme représenté schématiquement dans la figure 1 , un véhicule électrique 10 peut comprendre une embase de connecteur 12 sur laquelle peut être branchée un connecteur 14 alimenté par une station de charge électrique 16, au moyen d'un câble 18. Le connecteur 14 permet alors de charger une batterie se trouvant dans le véhicule 10.  As shown diagrammatically in FIG. 1, an electric vehicle 10 may comprise a connector base 12 on which a connector 14 powered by an electric charging station 16 can be connected, by means of a cable 18. The connector 14 then makes it possible to charge a battery in the vehicle 10.

Comme représenté dans la figure 2, le connecteur 14 comprend un boîtier As shown in FIG. 2, the connector 14 comprises a housing

19 ayant une première coque 20 et une deuxième coque 21, une enveloppe rigide 22, des contacts électriques 24 et un manchon raidisseur 26. 19 having a first shell 20 and a second shell 21, a rigid shell 22, electrical contacts 24 and a stiffening sleeve 26.

Comme représenté dans les figures 3 et 4, l'invention décrit un premier mode de réalisation. L'enveloppe rigide 22 de connecteur de véhicule est agencée pour maintenir les contacts électriques 24 (non représentés) en place lors du branchement avec une contrepartie de connecteur (non représenté). L'enveloppe rigide 22 protège l'utilisateur de tout contact avec les contacts électriques 24 (non représentés) qu'il recouvre ou renferme. Le terme enveloppe rigide désigne tout dispositif couvrant, en matière plastique, capable de supprimer ou de limiter fortement les déformations des contacts électriques qu'il recouvre ou renferme, qui seraient provoquées par une sollicitation mécanique ou thermique provenant de l'environnement extérieur. L'enveloppe rigide 22 s'étend le long d'un axe longitudinal X. L'enveloppe 22 comprend une première face 28 transverse à l'axe longitudinal X, une deuxième face 32 axiale s'étendant le long de l'axe X, une troisième face 42 transverse séparée de la première face 28 par la deuxième face axiale 32. La première face 28 transverse comprend une ouverture 30 pour recevoir la contrepartie de connecteur (non représentée). L'ouverture 30 comprend une périphérie 43. Comme représenté dans la figure 4, la deuxième face 32 axiale comprend une surface extérieure 34 et une surface intérieure 36, une paroi 38 séparant la surface extérieure 34 et la surface intérieure 36 et au moins une fenêtre 40 ayant un premier coté 41 faisant face à la première face 28. As shown in Figures 3 and 4, the invention describes a first embodiment. The rigid vehicle connector shell 22 is arranged to hold the electrical contacts 24 (not shown) in place when connected with a connector counterpart (not shown). The rigid envelope 22 protects the user from any contact with the electrical contacts 24 (not shown) which he covers or encloses. The term rigid envelope designates any device covering, in plastic material, capable of suppressing or severely limiting the deformations of the electrical contacts that it covers or encloses, which would be caused by a mechanical or thermal stress coming from the external environment. The rigid envelope 22 extends along a longitudinal axis X. The envelope 22 comprises a first face 28 transverse to the longitudinal axis X, a second axial face 32 extending along the axis X, a third transverse face 42 separated from the first face 28 by the second axial face 32. The first transverse face 28 comprises an opening 30 for receiving the connector counterpart (not shown). The opening 30 comprises a periphery 43. As shown in FIG. 4, the second axial face 32 comprises an outer surface 34 and an inner surface 36, a wall 38 separating the outer surface 34 and the inner surface 36 and at least one window 40 having a first side 41 facing the first face 28.

Comme décrit dans la figure 4, le premier coté 41 de la fenêtre est sensiblement transverse à l'axe longitudinal X. Comme représenté dans la figure 4, le premier coté 41 dont un point milieu (non représenté) du segment de longueur L41 est plus proche de la périphérie 43 de l'ouverture 30 de la première face de l'enveloppe rigide que des points milieux (non représentés) des autres cotés 45, 47, 49 de la fenêtre 40. Le terme proche sera utilisé dans le sens de peu éloigné, voisin tel qu'il est mentionné dans le dictionnaire Larousse.  As described in FIG. 4, the first side 41 of the window is substantially transverse to the longitudinal axis X. As represented in FIG. 4, the first side 41 having a middle point (not shown) of the length segment L41 is no longer close to the periphery 43 of the opening 30 of the first face of the rigid envelope that midpoints (not shown) of the other sides 45, 47, 49 of the window 40. The term near will be used in the sense of little distant, neighbor as it is mentioned in the Larousse dictionary.

Dans la représentation de la figure 3, la deuxième face 32 comprend une portion 46 droite et une deuxième portion 48 semi elliptique. La deuxième face 32 comprend quatre fenêtres 40 dont une fenêtre 40 agencée sur la première portion 46 droite et trois fenêtres 40 agencées sur la deuxième portion 48 semi elliptique. La troisième face 42 transverse est séparée de la première face 28 par la deuxième face axiale 32. Afin de résister aux 500 chocs recommandés par des constructeurs automobiles, l'enveloppe rigide 22 comprend au moins un évidement axial 44 s'étendant le long de l'axe longitudinal X et agencé dans un espace compris entre la première face 28 et la fenêtre 40. Dans la figure 3, l'enveloppe rigide 22 comprend trois évidements 44 (un non représenté) agencés chacun proche des trois fenêtres 40 de la deuxième portion 48 semi elliptique de la deuxième face 32. Comme représenté dans la figure 3, l'ouverture 30 comprend une première portion droite 62 au contact de la première portion 46 et une deuxième portion 64 semi elliptique au contact de la deuxième portion 48 de la deuxième face, les deux portions 62,64 définissant la périphérie 43 de l'ouverture 30 de la première face 28. Dans la figure 4, l'évidement 44 a une forme sensiblement rectangulaire. Comme décrit dans la figure 4, l'évidement 44 définit sensiblement un rectangle ayant quatre cotés 52, 54, 56, 58 et une profondeur 60. Comme représenté dans la figure 4, le premier coté 41 dont un point milieu (non représenté) du segment de longueur L41 est plus proche de la périphérie 43 de l'ouverture 30 de l'enveloppe rigide que des points milieux (non représentés) des autres cotés 45, 47, 49 de la fenêtre 40. Le terme proche sera utilisé dans le sens de peu éloigné, voisin tel qu'il est mentionné dans le dictionnaire Larousse. La profondeur 60 a une valeur constante tout le long des côtés longitudinaux 52, 54. L'évidement 44 est agencé du côté de la surface extérieure 34 comme représenté dans la figure 4. In the representation of FIG. 3, the second face 32 comprises a straight portion 46 and a second semi-elliptical portion 48. The second face 32 comprises four windows 40 including a window 40 arranged on the first portion 46 and three right windows 40 arranged on the second portion 48 semi-elliptical. The third transverse face 42 is separated from the first face 28 by the second axial face 32. In order to withstand the 500 shocks recommended by automobile manufacturers, the rigid envelope 22 comprises at least one axial recess 44 extending along the longitudinal axis X and arranged in a space between the first face 28 and the window 40. In Figure 3, the rigid envelope 22 comprises three recesses 44 (not shown) each arranged close to the three windows 40 of the second portion 48 As shown in FIG. 3, the opening 30 comprises a first straight portion 62 in contact with the first portion 46 and a second semi-elliptical portion 64 in contact with the second portion 48 of the second portion 48. face, the two portions 62, 64 defining the periphery 43 of the opening 30 of the first face 28. In Figure 4, the recess 44 has a substantially rectangular shape. As described in FIG. 4, the recess 44 substantially defines a rectangle having four sides 52, 54, 56, 58 and a depth 60. As represented in FIG. 4, the first side 41 including a midpoint (not shown) of the length segment L41 is closer to the periphery 43 of the opening 30 of the rigid envelope than the midpoints (not shown) of the other sides 45, 47, 49 of the window 40. The term near will be used in the direction from a little distant, neighbor as it is mentioned in the Larousse dictionary. The depth 60 has a constant value all along the longitudinal sides 52, 54. The recess 44 is arranged on the side of the outer surface 34 as shown in FIG. 4.

L'évidement 44 est tourné vers la deuxième face 32. Dans un deuxième mode de réalisation illustré dans la figure 5 qui diffère du premier mode de réalisation par la forme de l'évidement 44. L'évidement 44 est de forme trapézoïdale isocèle. Les côtés non parallèles 52, 54 définissent un angle A avec l'axe longitudinal X compris entre 2 et 20 degrés. La profondeur 60 est mesurée selon l'axe Y transverse. L'évidement 44 proche du coté 41 est au même niveau que le coté 41 de la fenêtre et l'évidement 44 est situé en dessous de la position du coté proche de la périphérie 43 de l'ouverture 30. L'évidement 44 est agencé du côté de la surface extérieure 34 comme représenté dans la figure 5.  The recess 44 is turned towards the second face 32. In a second embodiment illustrated in Figure 5 which differs from the first embodiment by the shape of the recess 44. The recess 44 is isosceles trapezoidal shape. The non-parallel sides 52, 54 define an angle A with the longitudinal axis X of between 2 and 20 degrees. The depth 60 is measured along the transverse Y axis. The recess 44 near the side 41 is at the same level as the side 41 of the window and the recess 44 is located below the position of the side close to the periphery 43 of the opening 30. The recess 44 is arranged on the side of the outer surface 34 as shown in FIG.

Dans un troisième mode de réalisation illustré dans la figure 6 diffère du premier mode de réalisation par une inclinaison de l'évidement 44 par rapport à un axe Y transverse à l'axe X. L'évidement 44 est sensiblement rectangle. Les côtés 52, 54 définissent un angle B avec l'axe transverse Y. L'angle B est compris entre 2 et 20 degrés. L'évidement 44 est agencé du côté de la surface extérieure 34 comme représenté dans la figure 4.  In a third embodiment illustrated in FIG. 6 differs from the first embodiment in inclining the recess 44 with respect to a Y axis transverse to the X axis. The recess 44 is substantially rectangle. The sides 52, 54 define an angle B with the transverse axis Y. The angle B is between 2 and 20 degrees. The recess 44 is arranged on the side of the outer surface 34 as shown in FIG.

Comme représenté dans les figures 4, 5 et 6, la deuxième face 32 comprend un bossage 50 agencé dans l'évidement 44 et du même côté que la surface extérieure 34 de la deuxième face 32. Le bossage 50 permet d'améliorer encore plus la résistance aux chocs de l'enveloppe rigide 22. Le bossage 50 s'étend longitudinalement entre la fenêtre 40 agencée en face de la portion droite 46 (non représenté) et la périphérie 43 de la première face 28. Le bossage 50 peut être présent avec l'évidement 44 de l'enveloppe rigide dans les trois modes de réalisation. Dans des alternatives à chacune des trois modes de réalisation, l'évidement 44 ne présente pas de bossage 50. As shown in FIGS. 4, 5 and 6, the second face 32 comprises a boss 50 arranged in the recess 44 and on the same side as the outer surface 34 of the second face 32. The boss 50 makes it possible to further improve the impact resistance of the rigid casing 22. The boss 50 extends longitudinally between the window 40 arranged opposite the straight portion 46 (not shown) and the periphery 43 of the first face 28. The boss 50 may be present with the recess 44 of the rigid envelope in the three embodiments. In alternatives to each of the three embodiments, the recess 44 does not have a boss 50.

La réalisation de l'enveloppe rigide 22 peut être faite par injection plastique de matière thermoplastique, comme par exemple du polyamide 66 avec 30 pour cent de fibres de verre ou du polyamide 66 avec 33 pour cent de fibres de verre et avec des additifs à base d'élastomère.  The embodiment of the rigid casing 22 may be made by plastic injection of thermoplastic material, such as for example polyamide 66 with 30 percent glass fibers or polyamide 66 with 33 percent glass fibers and with additives based elastomer.

L'assemblage du connecteur 14 est maintenant décrit. Comme représenté dans la figure 3, les deux coques 20, 21 sont fixées l'un à l'autre, par exemple par des vis, l'enveloppe rigide 22 et le manchon 26 sont maintenus, par un jeu de gorges et de nervures, dans le boîtier 19 qui est alors fermé.  The assembly of the connector 14 is now described. As shown in Figure 3, the two shells 20, 21 are fixed to each other, for example by screws, the rigid casing 22 and the sleeve 26 are held by a set of grooves and ribs, in the housing 19 which is then closed.

LISTE DES REFERENCES UTILISEES LIST OF REFERENCES USED

10 véhicule  10 vehicle

12 embase de connecteur  12 connector base

14 connecteur  14 connector

16 station de charge électrique  16 charging station

18 cable  18 cable

19 boîtier  19 housing

20 premier coque  First hull

21 deuxième coque  21 second hull

22 enveloppe  22 envelope

24 contact électrique  24 electrical contact

26 manchon  26 sleeve

28 première face  28 first face

30 ouverture  30 opening

32 deuxième face  32 second face

34 surface extérieure  34 outer surface

36 surface intérieure  36 interior surface

38 paroi  38 wall

40 fenêtre  40 window

41 premier coté de la fenêtre  41 first side of the window

42 troisième face  42 third face

44 évidement 3 périphérie de la première face44 recess 3 periphery of the first side

5 deuxième coté de la fenêtre5 second side of the window

6 Première portion droite6 First right portion

7 troisième côté de la fenêtre7 third side of the window

8 portion semi circulaire de la deuxième face9 quatrième côté de la fenêtre8 semi-circular portion of the second face9 fourth side of the window

0 bossage0 boss

2 coté de l'évidement2 side of the recess

4 coté de l'évidement4 side of the recess

6 coté de l'évidement6 side of the recess

8 coté de l'évidement8 side of the recess

0 profondeur0 depth

2 premier portion2 first portion

4 deuxième portion 4 second portion

X axe longitudinal X longitudinal axis

Y axe transversalY transverse axis

1 longueur d'un coté 1 length of one side

Claims

REVENDICATIONS 1. Enveloppe rigide (22) de connecteur de véhicule agencé pour maintenir des contacts électriques (24) en place lors du branchement avec une contrepartie de connecteur, l'enveloppe rigide (22) s'étendant le long d'un axe longitudinal (X) et comprenant : A rigid vehicle connector shell (22) arranged to hold electrical contacts (24) in place upon connection with a connector counterpart, the rigid envelope (22) extending along a longitudinal axis (X). ) and comprising: - une première face (28) transverse comprenant une ouverture (30) pour recevoir la contrepartie de connecteur et,  a first transverse face (28) comprising an opening (30) for receiving the connector counterpart and -une deuxième face (32) axiale fermée autour de l'axe longitudinal (X) comprenant une surface extérieure (34) et une surface intérieure (36), une paroi (38) séparant la surface extérieure (34) et la surface intérieure (36), et au moins une fenêtre (40) ayant un premier côté (41) faisant face à la première face (28), caractérisé en ce que l'enveloppe rigide (22) comprend de plus au moins un évidement (44) agencé entre la première face (28) et le premier coté (41) de la fenêtre, l'évidement (44) étant agencé du côté de la surface extérieure (34)  a second axial face (32) closed around the longitudinal axis (X) comprising an outer surface (34) and an inner surface (36), a wall (38) separating the outer surface (34) and the inner surface ( 36), and at least one window (40) having a first side (41) facing the first face (28), characterized in that the rigid envelope (22) further comprises at least one recess (44) arranged between the first face (28) and the first side (41) of the window, the recess (44) being arranged on the side of the outer surface (34) 2. Enveloppe rigide (22) selon la revendication précédente, dans lequel l'ouverture (30) comprend une première portion droite (46) et une deuxième portion semi elliptique (48) dont la périphérie (43) de l'ouverture est au contact de la deuxième face (32). 2. rigid envelope (22) according to the preceding claim, wherein the opening (30) comprises a first straight portion (46) and a second half elliptical portion (48) whose periphery (43) of the opening is in contact the second face (32). 3. Enveloppe rigide (22) selon l'une des revendications 1 à 2, dans lequel l'évidement (44) axial définit une forme sensiblement rectangulaire. 3. rigid envelope (22) according to one of claims 1 to 2, wherein the recess (44) defines a substantially rectangular shape. 4. Enveloppe rigide (22) selon l'une des revendications 1 à 2, dans lequel l'évidement (44) axial définit une forme sensiblement trapézoïdale isocèle dont des cotés (52,54) sont non parallèles entre eux, l'évidement (44) faisant un angle entre l'axe longitudinal (X) et chacun des cotés non parallèles (52, 54). 4. rigid envelope (22) according to one of claims 1 to 2, wherein the recess (44) defines a substantially axially trapezoidal isosceles whose sides (52,54) are non-parallel to each other, the recess ( 44) at an angle between the longitudinal axis (X) and each of the non-parallel sides (52, 54). 5. Enveloppe rigide (22) selon l'une des revendications 1 à 4, dans lequel l'évidement (44) axial s'étend depuis un premier coté (41) de la fenêtre jusqu'à la première face (28). 5. rigid envelope (22) according to one of claims 1 to 4, wherein the recess (44) axially extends from a first side (41) of the window to the first face (28). 6. Enveloppe rigide (22) selon l'une des revendications 1 à 5, dans lequel l'évidement (44) définit un angle entre un axe transversal (Y) et chacun des cotés (52,54) de l'évidement. 6. rigid envelope (22) according to one of claims 1 to 5, wherein the recess (44) defines an angle between a transverse axis (Y) and each side (52,54) of the recess. 7. Enveloppe rigide (22) selon l'une quelconque des revendications 2 à 6, dans lequel la deuxième face (32) comprend au moins un bossage (50) longitudinal agencé sur la surface intérieure (34), le bossage étant compris entre la fenêtre (40) et la périphérie (43) de l'ouverture (30). 7. The rigid envelope (22) according to any one of claims 2 to 6, wherein the second face (32) comprises at least one longitudinal boss (50) arranged on the inner surface (34), the boss being between window (40) and the periphery (43) of the opening (30). 8. Enveloppe rigide (22) selon la revendication 7, dans lequel le bossage (50) s'étend depuis le premier coté (41) de la fenêtre jusqu'à la périphérie (43) de l'ouverture (30). 8. rigid envelope (22) according to claim 7, wherein the boss (50) extends from the first side (41) of the window to the periphery (43) of the opening (30). 9. Enveloppe rigide (22) selon l'une des revendications 1 à 8, dans laquelle la deuxième face (32) comprend quatre fenêtres (40) et la deuxième portion (48) de la première face présente un rayon compris entre 0,2 et 2 mm au voisinage de chacune des trois fenêtres (40). 9. rigid envelope (22) according to one of claims 1 to 8, wherein the second face (32) comprises four windows (40) and the second portion (48) of the first face has a radius between 0.2 and 2 mm in the vicinity of each of the three windows (40). 10. Connecteur de câble électrique (14) comprenant un boîtier (19), un manchon (26) et l'enveloppe rigide (22) selon l'une quelconque des An electrical cable connector (14) comprising a housing (19), a sleeve (26) and the rigid housing (22) according to any one of revendications précédentes. preceding claims.
PCT/EP2017/082699 2016-12-16 2017-12-13 Rigid shell Ceased WO2018109043A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
DE112017004651.3T DE112017004651B4 (en) 2016-12-16 2017-12-13 RIGID COVER

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR1662679 2016-12-16
FR1662679A FR3060875A1 (en) 2016-12-16 2016-12-16 RIGID VEHICLE CABLE CONNECTOR COVER

Publications (1)

Publication Number Publication Date
WO2018109043A1 true WO2018109043A1 (en) 2018-06-21

Family

ID=58228255

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP2017/082699 Ceased WO2018109043A1 (en) 2016-12-16 2017-12-13 Rigid shell

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DE (1) DE112017004651B4 (en)
FR (1) FR3060875A1 (en)
WO (1) WO2018109043A1 (en)

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WO2012141774A1 (en) * 2011-04-12 2012-10-18 Actuant Corporation Shore power cord set
WO2013076552A1 (en) * 2011-11-22 2013-05-30 Panasonic Corporation Power supply control device
WO2014063140A1 (en) * 2012-10-19 2014-04-24 Lear Corporation Electrical connector assembly
EP3032659A1 (en) * 2014-12-11 2016-06-15 Schneider Electric Industries SAS Connecting system for an electric power supply circuit and charger device for an electric vehicle equipped with such a system

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE20318581U1 (en) 2003-12-02 2005-04-21 Schaltbau Gmbh Charging connector set with locking projection and recess
DE102013102823A1 (en) 2013-03-19 2014-09-25 Phoenix Contact Gmbh & Co. Kg Charging plug with reinforcement element

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012141774A1 (en) * 2011-04-12 2012-10-18 Actuant Corporation Shore power cord set
WO2013076552A1 (en) * 2011-11-22 2013-05-30 Panasonic Corporation Power supply control device
WO2014063140A1 (en) * 2012-10-19 2014-04-24 Lear Corporation Electrical connector assembly
EP3032659A1 (en) * 2014-12-11 2016-06-15 Schneider Electric Industries SAS Connecting system for an electric power supply circuit and charger device for an electric vehicle equipped with such a system

Also Published As

Publication number Publication date
DE112017004651B4 (en) 2023-02-02
FR3060875A1 (en) 2018-06-22
DE112017004651T5 (en) 2019-06-19

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