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WO2018106123A2 - Améliorations apportées à la construction de bâtiments, ou se rapportant à celle-ci, composants et procédés associés - Google Patents

Améliorations apportées à la construction de bâtiments, ou se rapportant à celle-ci, composants et procédés associés Download PDF

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Publication number
WO2018106123A2
WO2018106123A2 PCT/NZ2017/050154 NZ2017050154W WO2018106123A2 WO 2018106123 A2 WO2018106123 A2 WO 2018106123A2 NZ 2017050154 W NZ2017050154 W NZ 2017050154W WO 2018106123 A2 WO2018106123 A2 WO 2018106123A2
Authority
WO
WIPO (PCT)
Prior art keywords
building
skin
nel
rib
panel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/NZ2017/050154
Other languages
English (en)
Other versions
WO2018106123A3 (fr
Inventor
Brett Norman DONOVAN
Kyle Francis DONOVAN
Timothy Ronan WILLIAMS
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DONOVAN GROUP NZ Ltd
Original Assignee
DONOVAN GROUP NZ Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by DONOVAN GROUP NZ Ltd filed Critical DONOVAN GROUP NZ Ltd
Publication of WO2018106123A2 publication Critical patent/WO2018106123A2/fr
Publication of WO2018106123A3 publication Critical patent/WO2018106123A3/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/78—Heat insulating elements
    • E04B1/80—Heat insulating elements slab-shaped
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/292—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and sheet metal
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
    • E04C2/52—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits
    • E04C2/521—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits serving for locating conduits; for ventilating, heating or cooling
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2002/001—Mechanical features of panels
    • E04C2002/002—Panels with integrated lifting means, e.g. with hoisting lugs

Definitions

  • the present invention relates to building construction.
  • the present invention is directed to a panel for constructing buildings, and methods for its construction and use.
  • Residential requirements are different to those of commercial buildings, but both can take advantages in construction efficiencies.
  • the residential building is often built to a higher standard in terms of building performance therma lly a nd acoustically, as well as finishes required.
  • F lexibility must a lso be available in the building technology to allow for low cost building as well as high specification buildings, while not compromising the fundamental building basics and performance.
  • a well-known method is framing that is that clad interna lly and externa lly, for example timber of steel framing. Once the framing is up, and typically the externa l cladding in place, then insulation and utilities are run inside the framing cavity. T he interna l cladding is then placed over the cavity to seal it. Interna l and external finishings, such as paint and render, are then applied to therefore finish the walls of the residence.
  • a problem with such a method is that, even if the timber framing is made in large sections, for example sections of walls, and then brought on site, erected and fastened into place, then internal and external claddings, utilities a nd insulation a nd waterproofing must still then be applied.
  • bracing either with stra ps running diagona lly, or a sheet brace, for example a sheet of plywood or similar.
  • T he internal a nd external cladding itself plays little part in bracing the framing against movement para llel to the plane of the framing. Therefore, again this ca lls for a further different material to be located on the framing, which then must also be covered and finished. It is also then undesirable at a later date to cut into the shear bracing to add utilities, and possibly compromise its performance.
  • a further disadvantage of frame type construction is that it is typically dependent on being bolted down to the floor slab a nd temporarily braced until all remaining framing is in place. Then the bracing can be removed. This results in additional work, and materials.
  • timber frame construction must be dried and reach a certain moisture threshold before cladding can be applied. Therefore, unless the entire building floor is covered, for example from above, then the construction is subject to the elements. This causes unexpected delays in construction due to weather, then drying and subsequent scheduling of the various trades required to complete the build.
  • the present invention consists in a build ing pa nel for use in constructing a building, comprising or including,
  • a second skin of pla nar form parallel to and spaced from the first skin
  • a top rib joining between the first and second skins at or toward top portions thereof, the top rib providing at least one access from external of the panel, to an internal volume of the panel,
  • At least one side rib joining between the first and second skins at or toward side portions thereof,
  • At least one internal rib joining between the first and second skins on respective internal facing surfaces thereof
  • the building panel can be used to at least in pa rt define a wall of a residential building.
  • P referably the building is a residential dwelling, whether low or high rise, or a commercial building.
  • P referably the first a nd second skins, at least one side rib, a nd at least one internal rib are made from a certified building board.
  • P referably the certified building boa rd is a magnesium oxide or magnesium sulphate.
  • P referably the insulating material is acoustically insulating.
  • P referably the insulating material is thermally insulating.
  • the insulating material is both acoustic and thermally insulative.
  • P referably the at least one side rib, at at least one internal rib are joined to the first skin and second skin by adhesive.
  • P referably there are two or more interna l ribs that act to define the at least one void.
  • top rib is made from steel or metal.
  • top rib includes lifting locations.
  • P referably the at least one access in the top rib doubles as the lifting location.
  • P referably the at least one side rib is set into the internal volume to define with the first skin and the second skin a side recess.
  • P referably the panel has side recesses on each vertical side.
  • the building pa nel is adapted to sit on a horizontal pad to at least one pa rt define the building.
  • P referably the side recess at least in pa rt engages over a vertical upright to hold the pa nel at least vertically.
  • P referably the side recesses of a pair of adjacent panels each engage a mutua l upright and cover the upright.
  • P referably the upright is a post of steel, or is a magnesium oxide or magnesium sulphate post of hollow construction.
  • P referably the upright is filled with insulating materia l.
  • P referably the vertical upright is hidden from sight at least externally, a nd preferably internally also, by the side recess(es).
  • P referably there is a variable eave girt that ca n act as a bracing strut, purlin for the roof, girt, strut for panel bracing and utility tray.
  • variable eave girt has a variable angle to follow the line of the roof, yet remain vertical for the wall a nd its pa nels.
  • present invention consists in a method of manufactu re of a building comprising or including the steps of
  • a first skin of planar form A first skin of planar form
  • a second skin of pla nar form parallel to a nd spaced from the first skin,
  • a top rib joining between the first and second skins at or towa rd top portions thereof, the top rib providing at least one access from external of the panel, to a n internal volume of the panel,
  • At least one side rib joining between the first and second skins at or toward side portions thereof,
  • At least one internal rib joining between the first and second skins on res pective internal facing surfaces thereof,
  • P referably the building is a residential dwelling, whether low or high rise, or a commercial building.
  • P referably the first a nd second skins, at least one side rib, a nd at least one internal rib being made from magnesium oxide or magnesium sulphate.
  • P referably the method includes the step of lifting the panel into place via a prime mover utilising the at least one access in the top rib.
  • P referably the method includes the step of locating utilities before or after locating the panel in place.
  • P referably the method involves the step of installing a variable eave girt over the building panels
  • the present invention consist in a building including,
  • At least one panel comprising or including,
  • a first skin of planar form A first skin of planar form
  • a second skin of pla nar form parallel to a nd spaced from the first skin,
  • a top rib joining between the first and second skins at or towa rd top portions thereof, the top rib providing at least one access from externa l of the panel, to a n internal volume of the panel,
  • At least one side rib joining between the first and second skins at or toward side portions thereof,
  • At least one internal rib joining between the first and second skins on respective interna l facing surfaces thereof,
  • P referably the building is a residential dwelling, whether low or high rise, or a commercial building.
  • P referably the first a nd second skins, at least one side rib, a nd at least one internal rib being made from magnesium oxide or magnesium sulphate.
  • P referably the at least one pa nel is ma nufactured off site.
  • P referably the at least one pa nel is placed in location on the building by a prime mover.
  • the present invention consists in a va ria ble eave girt, comprising or including,
  • a lower panel connecting portion including at least one access as an a perture from above the lower panel connecting portion to a llow utility connection through to a panel below, the lower panel ada pted to connect to a top rib of the lower panel,
  • An upper angled connecting portion for connecting to a roof structure wherein an angle of the upper a ngled connecting portion is varia ble to accommodate varying roof angles
  • variable eave girt can connect one or more lower wall panels, to one or more roof structure elements, and provide access for utilities from external of the pa nel to internal of the pa nel through the variable eave girt.
  • P referably the lower panel connecting portion is tray s haped when seen from above and acts as a utility tray for utilities.
  • variable eave girt includes fastener a pertures to engage the one or more lower wa ll panels.
  • variable eave girt includes fastener a pertures to engage the one of more roof structure elements.
  • variable eave girt is availa ble in indefinite length.
  • variable eave girt is made from a resilient material, such as steel or similar.
  • the present invention consists in a kit of parts for at least part of a building, comprising or including,
  • a lower wa ll panel comprising,
  • a first skin of planar form A first skin of planar form
  • a second skin of pla nar form parallel to a nd spaced from the first skin,
  • a top rib joining between the first and second skins at or towa rd top portions thereof, the top rib providing at least one access from externa l of the panel, to a n internal volume of the panel,
  • At least one side rib joining between the first and second skins at or toward side portions thereof,
  • At least one internal rib joining between the first and second skins on respective interna l facing surfaces thereof,
  • At least one vertical upright to engage a floor or roof element which also engages the lower wall panel from a side,
  • a variable eave girt to connect one or more lower wall panels to one or more roof structure elements
  • the lower wall panel can be engaged to the at least one vertical upright to form at least part of a wa ll for a residential dwelling, and the variable eave girt ca n engage to the top of the lower wall panel, and is then ready to accept one or more roofing elements.
  • P referably the building is a residential dwelling, whether low or high rise, or a commercial building.
  • P referably the first a nd second skins, at least one side rib, a nd at least one internal rib being made from magnesium oxide or magnesium sulphate.
  • the present invention consists in a building pa nel, as described herein with reference to any one or more of the accompanying drawings.
  • the present invention consists in a method of manufactu re of a building, as described herein with reference to any one or more of the accompanying drawings.
  • the present invention consists in a va ria ble eave girt, as described herein with reference to any one or more of the accompa nying drawings.
  • the present invention consists in a kit of parts, as described herein with reference to any one or more of the accompanying drawings.
  • the term and/or. means and. or or., or both.
  • Figu re 1 S hows an exploded schematic of a building utilising the pa nel a nd building method of the present invention
  • Figure 2 Shows an isometric cutaway upperviewof a panel of the present invention
  • Figure 3 Shows a close up top view of the top rib with utility access and lifting hole visible
  • Figure 4 Shows an isometric close up view of the top region of the panel showing the variable eave girt, and support by the wall structural post,
  • FIG. 5 S hows a similar view to that of Figure 4, with the exception the wall
  • Figure 6 Shows an isometric close up view of the connection between the panel, variable eave girt (providing a utility tray), and a roof, and
  • Figure 7 Shows in side elevation a cutaway view of a building panel on a foundation slab.
  • FIG. 2 Shown in Figure 2 is a building panel 1, which consists of a firstskin 2, and a parallel to, and spaced from it, is a second skin 3. Between these two is formed an internal void 7. On side portions 9 are side ribs 8. The side ribs 8 are inset into the internal volume 7 to form a side recess 16 on each side, the use of which will be described below.
  • the recess 16 is shown with an even length of first and second skin forming the recess, however, in otherforms one skin may be longer than the other, for example the first skin extending further than the second, or the second skin extending further than the first.
  • top rib 4 At a top portion 5 of the panel there is a top rib 4. In some embodiments, there is a bottom rib towards the bottom of the panel 1 also.
  • internal ribs 10 Within the internal volume 7 there are internal ribs 10, as stringers, running between the firstskin 2 and second skin 3 and these run in the preferred form from at or near the top rib 4 to the bottom, or bottom rib 30 (as seen in Figure 7) if present.
  • These ribs add stiffness and strength to the sandwich building panel 1.
  • the first skin 2, second skin 3, side ribs 8, internal rib 10 and optional bottom rib are made from a certified building board, such as magnesium sulphate, MgS 04, or magnesium oxide, MgO.
  • MgS 04 magnesium sulphate
  • MgO magnesium oxide
  • other materials with comparable properties as needed may be used, for example plywood or other engineered timber, or other magnesium, or simila r material boards may be used.
  • top rib 4 is made from steel, or a similar resilient material.
  • the top rib 4 is made from rolled steel, preferably galva nised, but may be made from other forming techniques a lso.
  • the top rib 4 is channel shaped with the opening 31 of the cha nnel facing downwards as s hown in F igure 2, but other forms are a lso envisaged.
  • P resent in the top rib 4 is at least one access 6, and preferably there are many accesses 6 evenly, or not, spread along the top, as shown in F igures 3 through 5.
  • the access is through the thickness of the top rib 4 as a hole.
  • P refera bly there are no rough edges a nd the access 6 is smooth.
  • insulating material 11 that performs either thermal insulation, or acoustic insulation, or that performs both these functions.
  • this insulation is that sold under, or known as R OC KWOOLu insulation, but could be any form of suitable insulation, such as polyisocyanurate (PIR).
  • PIR polyisocyanurate
  • the insulation a lso has preferably the added property of water resista nce, fungal resistance, a nd fire resistance.
  • the interna l ribs 10 are preferably located evenly throughout the internal volume 7.
  • T he internal voids 12 are preferably located directly under, a nd are accessible from above, through the access 6 in the top rib 4.
  • these voids 12 form conduits 13 a nd allow for running utilities, such as, but not limited to, electricity, water, gas, telecommunications, or others as needed.
  • the smooth internal form of the conduit 13 formed by the void allows for easy running of utilities as needed and prevents snags if utilities are later insta lled.
  • the voids 12 a re formed by a pair of internal ribs 7 located either side of the access 6. In the void 7 so formed there is no insulation to allow for easy location of utilities.
  • the voids may be formed by other structures, such as, but not limited to, pipes, reduction in internal insulation or similar.
  • the panel 1 is laminated from one skin 2 through to the other skin 3.
  • the first skin 2 is laid down, then top rib 4, side ribs 8, and optional bottom rib located and glued into place against the first skin 2.
  • Internal ribs 10 are then located and glued into place using adhesive 14, for example to form the voids 12 described.
  • the interna l ribs 10 are rebated at their top region to account for the thickness of the cha nnel walls of the top rib 4, to a llow them to s lide all the way in, if needed, into the cha nnel of the top rib 4.
  • Insulation material 1 1 is then located in the pa rtially formed internal volume 7. At this stage utilities from the top rib, down through the access 6, into the conduits 13, may be added a nd partially terminated.
  • the other skin for example the second skin 3 is then located a nd glued into place against the top rib 4, side ribs 8, interna l ribs 10 and optional bottom rib.
  • Apertures may be present in which ever of the first or second skins is the building internal facing skin to allow for further fixing a nd termination of utilities, for example power points, gas connection points, telecommunication junctions, water, waste water a nd simila r.
  • P ressure may then be applied perpendicularly to the major plan of the first and second skins to ensure the correct connection of all the components, for example by adhesive 14, though other systems may be used such as small pins, screws or similar, as well as geometrical requirements. If necessary to cure the glue or adhesive 14, then heat or other conditions may be applied also.
  • the glue or adhesive 14 is a high-strength fire-rated bonding agent to form the composite structural building pa nel 1 .
  • a va riable eave girt 19, in keeping with the present invention is shown in F igures 4 through 6, including its usage with the panel 1.
  • T he variable eave girt 19 consists of a lower connecting portion 27, connecting portion 29 and upper angled connecting portion 28.
  • the lower connecting portion 27 in the embodiment shown is substantially flat on its lower outer surface, and its inner surface forms a channel with the connecting portion 29 as shown in Figure 6.
  • the lower connecting portion 27 in the preferred form has at least one access 6 also, and preferably has multiple accesses 6 along its length.
  • each of the lower connecting portion 27 and upper connecting portion 28 are fastener apertures 24 as seen in Figure 4. These in one form line up with like apertures in the top rib 4 below, and roofing elements 26 above, to a llow fasteners 25 to connect the pa nel 1 to the girt 19, and the roofing elements 26 to the girt 19.
  • variable eave girt 19 performs the following functions:
  • the top rib 4 has as described, accesses 6. Once assembled into a panel 1 the access serves a further vital function as a lifting location 1 5 for a prime mover 20 to lift the panel 1 into place. T herefore, the top rib 4 and access 6 must be resilient enough to carry this load, in one form the access 6 is swaged into the top rib 4.
  • a horizontal pad 17 as a base or floor is formed, for example a concrete or similar sla b.
  • vertical uprights 18 as stringers are placed at the correct intervals to receive a panel 1 , as shown in F igure 1 " the side recesses 16 of the panel covering all or part of the upright 18.
  • T he upright interval is defined as the dista nce between the outer facing surfaces of the side ribs 8 of a single pa nel " that is the distance across the panel between the inner surfaces of the side recesses 16.
  • the uprights 18 will be recessed into, preferably, the pa nel side recesses 16 a nd therefore at least in part covered by either or both of the first and second skins 2, 3.
  • the vertical uprights may for example be a steel or metal post as shown in Figure 4, or may be made from a similar materia l, for example, but not limited to certified building boa rd, or magnesium based, to the pa nels 1 , as shown in Figure 5, and both may be filled with insulation material 1 1.
  • the upright 18 is steel or meta l then it can form a dew point and collect
  • a bottom post 33 may also be located into place on the slab 17, and this will sit within the bottom recess 32, as seen in F igure 7.
  • the girt 19 can be located and fastened in place to the panel 1 using fasteners 25.
  • the girt 19 a lso fastens down onto the vertical post 18 to lock the panels 1 and girt 19 down, and thus also the roof 26.
  • the upper angled connecting portion 28 may be at the correct angle for the roof pitch, or may be varied on site as needed. T he roofing elements 26 can then be located in place.
  • the s kins of the panels may a lso be textured as desired, for example they may have an embossed pattern to resemble wood or pa nelling or similar.
  • the foregoing description of the invention includes preferred forms thereof. Modifications may be made thereto without departing from the scope of the invention.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Electromagnetism (AREA)
  • Building Environments (AREA)
  • Panels For Use In Building Construction (AREA)

Abstract

L'invention concerne un panneau de construction destiné à être utilisé dans la construction d'un immeuble, par exemple une habitation résidentielle. Le panneau présente une première et une seconde peau de forme plane mutuellement parallèles. Le panneau présente également une nervure supérieure, reliant la première peau et la seconde peau au niveau ou en direction des parties supérieures de celles-ci, la nervure supérieure fournissant au moins un accès depuis la partie extérieure du panneau de construction jusqu'à un volume intérieur du panneau de construction. Le panneau présente également au moins une nervure latérale reliant la première peau et la seconde peau au niveau ou en direction des parties latérales de celles-ci. Le panneau présente également au moins une nervure intérieure reliant la première peau et la seconde peau sur des surfaces intérieures respectives opposées de celles-ci. Le panneau comprend également un matériau isolant dans le volume intérieur délimité au moins en partie par la première peau, la seconde peau, la nervure supérieure et ladite au moins une nervure latérale, le matériau isolant comprenant au moins un vide à l'intérieur situé sous ledit au moins un accès, ledit au moins un accès et ledit moins un vide fournissant un conduit interne à l'intérieur du panneau de construction pour le passage de services publics, le panneau de construction pouvant être utilisé pour délimiter au moins en partie un mur d'un immeuble.
PCT/NZ2017/050154 2016-12-05 2017-12-05 Améliorations apportées à la construction de bâtiments, ou se rapportant à celle-ci, composants et procédés associés Ceased WO2018106123A2 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
NZ72699816 2016-12-05
NZ726998 2016-12-05

Publications (2)

Publication Number Publication Date
WO2018106123A2 true WO2018106123A2 (fr) 2018-06-14
WO2018106123A3 WO2018106123A3 (fr) 2018-07-12

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Application Number Title Priority Date Filing Date
PCT/NZ2017/050154 Ceased WO2018106123A2 (fr) 2016-12-05 2017-12-05 Améliorations apportées à la construction de bâtiments, ou se rapportant à celle-ci, composants et procédés associés

Country Status (1)

Country Link
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Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4327532A (en) * 1980-07-18 1982-05-04 Kawneer Company, Inc. Adjustable angle eave apparatus
US4578909A (en) * 1982-12-30 1986-04-01 Enercept, Inc. Insulated building construction
GB8918115D0 (en) * 1989-08-08 1989-09-20 Reynolds John R Conservatory frame angle bracket
GB9806502D0 (en) * 1998-03-27 1998-05-27 Caradon Everest Ltd Improvements in or relating to a roof structure
CA2249823A1 (fr) * 1998-10-08 2000-04-08 Meho Karalic Elements de construction et methodes de fabrication
US6481165B1 (en) * 2000-08-25 2002-11-19 Romary Associates, Inc. Apparatus and method for transporting and for securing a building to a foundation
GB0306407D0 (en) * 2003-03-20 2003-04-23 Hollowy Wynn P An insulation module for a building panel

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WO2018106123A3 (fr) 2018-07-12

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