WO2018192108A1 - Sealed connection device - Google Patents
Sealed connection device Download PDFInfo
- Publication number
- WO2018192108A1 WO2018192108A1 PCT/CN2017/092550 CN2017092550W WO2018192108A1 WO 2018192108 A1 WO2018192108 A1 WO 2018192108A1 CN 2017092550 W CN2017092550 W CN 2017092550W WO 2018192108 A1 WO2018192108 A1 WO 2018192108A1
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- WO
- WIPO (PCT)
- Prior art keywords
- locking member
- sealing
- flange
- port
- connection device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L23/00—Flanged joints
- F16L23/16—Flanged joints characterised by the sealing means
- F16L23/18—Flanged joints characterised by the sealing means the sealing means being rings
Definitions
- the present application relates to the field of sealing, and more particularly to a sealing connection device for connecting high temperature, high pressure, variable temperature and variable pressure fluid medium pipes and equipment.
- the detachable flange seal connection is widely used in the sealing connection of pipelines and vessels in the chemical, energy and mechanical fields because of its simple structure and easy operation.
- the traditional flange connection uses a fastening bolt to connect the two ports that need to be connected by flanges.
- a sealing element is placed on the sealing surface of the flange port.
- the fastening bolts also press the two end faces together and also press the sealing element tightly against the sealing surface along the axial direction of the flange.
- a sealing connection device comprising: a first port member, a second port member, a first sealing member and a first locking member;
- the first port member has a first connecting end, and a first flange is disposed at the first connecting end, the first flange has a first surface and a second surface spaced apart in the axial direction;
- the second port member has a second connection end
- the first connecting end is in abutment with the second connecting end to communicate the first port member with the second port member;
- the first locking member will be the first sealing member Pressing the first in the first port member axially Between the second surface of the flange and the first locking member, the first port member and the second port member are sealed from the outside by the first sealing member.
- a sealing connection device comprising: a first port member, a second port member, a sleeve, a first sealing member, a second sealing member, a first locking member and a second locking member;
- the first port member has a first connecting end, and a first flange is disposed at the first connecting end, the first flange has a first surface and a second surface spaced apart in the axial direction;
- the second port member has a second connecting end, and a second flange is disposed at the second connecting end, the second flange has a third surface and a fourth surface spaced apart in the axial direction;
- the first connecting end is in abutment with the second connecting end, so that the first port member communicates with the inside of the second port member, and the first surface of the first flange is The third surface of the second flange is oppositely disposed, the sleeve is axially sleeved outside the first flange and the second flange, the first locking member and the first locking member a sleeve fixedly coupled to press the first sealing member axially between the second surface of the first flange and the first locking member, and abut the first sealing member In the inner annular surface of the sleeve, the second locking member is fixedly coupled to the sleeve, and the second sealing member is axially pressed against the fourth surface of the second flange Between the second locking members, and abutting the second sealing member against the inner annular surface of the sleeve, thereby passing the first port member and the second port member through the sealing member Is sealed from the outside world.
- the first sealing element between the first locking member and the second surface of the first flange can be further compressed in the axial direction by the internal medium pressure, and / Or the second sealing element between the second locking member and the fourth surface of the second flange can be further compressed axially by internal medium pressure.
- first locking member and/or the second locking member are fixedly connected to the sleeve by bolts.
- first locking member and/or the second locking member are lock nuts, and the sleeve is screwed.
- the first connection end of the first port member includes a first body and the first flange connected to each other
- the second connection end of the second port member includes an interconnected a second body and the second flange, the sleeve being disposed around the first flange, the first body, the second flange, and the second body in the assembled state
- the first locking member and the second locking member are fixedly coupled
- the first locking member has a first outer portion away from the first flange and a first inner side adjacent to the first flange a first outer portion is fixedly coupled to the sleeve
- the first inner portion is inserted between the first body and the sleeve
- the second locking member has a distance from the second protrusion a second outer portion of the rim and a second inner portion adjacent to the second flange
- the second outer portion is fixedly coupled to the sleeve
- the second inner portion is inserted into the second body and the sleeve Between the tubes.
- the first locking member includes a first limiting leg extending from the first inner side portion, and the first inner side portion and the second surface of the first flange have The separation distance is used to limit the minimum value of the separation distance.
- the second locking member includes a second limiting leg extending from the second inner side portion, and the second inner side portion and the fourth surface of the second flange have The separation distance is used to limit the minimum value of the separation distance.
- the first inner side portion of the first locking member and/or the second surface of the first flange has a sloped surface, and the first sealing element abuts on the inclined surface.
- the second inner side portion of the second locking member and/or the fourth surface of the second flange have a sloped surface, and the second sealing member abuts on the inclined surface.
- a sealing connection device comprising: a first port member, a second port member, a first sealing member and a first locking member;
- the first port member has a first connecting end, and The first connecting end is provided with a first flange, the first flange has a first surface and a second surface spaced apart in the axial direction;
- the second port member has a second connecting end, the second connection The end has an end surface and an inner annular surface; in the assembled state, the first connecting end is in abutment with the second connecting end, so that the first port member communicates with the inside of the second port member, the first flange
- the first surface is opposite to the end surface of the second connecting end, the first locking member is fixedly connected with the second port member, and the first sealing member is pressed axially in the Between the second surface of the first flange of the first port member and the first locking member, and abutting the first sealing member against the inner annulus of the second connecting end, such that The first port member and the second port member are sealed
- the first sealing element between the first locking member and the second surface of the first flange can be further compressed axially by internal medium pressure.
- first locking member and the second port member are fixedly connected by bolts.
- the first locking member is a lock nut and is threadedly connected to the second port member.
- the first connection end of the first port member includes a first body and the first flange connected to each other
- the second connection end of the second port member includes an interconnected a second body and a fixing portion
- the fixing portion is disposed around the first flange and the first body, and is fixedly connected with the first locking member
- the first locking member a first outer portion remote from the first port member and a first inner portion adjacent to the first port member, the first outer portion being fixedly coupled to the fixing portion, the first inner portion being inserted into the Between the first body and the fixing portion.
- the first locking member includes a limiting leg extending from the second end, and the first locking member is spaced apart from the second surface of the first flange
- the limit foot is used to limit the minimum value of the separation distance.
- the first inner portion of the first locking member has a slope, and the first sealing member abuts on the inclined surface.
- the second surface of the first flange of the first locking member has a slope, and the first sealing element abuts on the inclined surface.
- the first inner portion of the first locking member has a connecting mechanism fixed to the first sealing member Connecting, the first locking member and the first sealing member form a complete part.
- the second inner portion of the second locking member has a connecting mechanism fixedly connected with the second sealing member to form the second locking member and the second sealing member A complete part.
- first locking member and/or the second locking member are spliced by a plurality of detachable sub-assemblies.
- first sealing element and the second sealing element are soft metal, graphite, polymer or composite filler, or non-metal O-ring, metal O-ring seal or C-ring seal ring.
- the sealing connection device further comprises an elastic spacer.
- the first connecting end and the second connecting end are butted by the elastic spacer, so that the first port member and the first port member a second port member internally communicating, the first surface of the first flange being opposite the third surface of the second flange and spaced apart by the resilient spacer, the sleeve being axially Nested outside the elastic spacer, the first flange and the second flange.
- the elastic spacer is annular or C-shaped, and the elastic spacer is a unitary structure or is composed of a plurality of elastic sub-assemblies.
- the present application is directed to the sealing connection device of the current high-temperature and high-pressure fluid medium pipe and the container, because the internal medium pressure is increased or the temperature change causes the sealing force to be slack and the leakage occurs, and a sealing connection device is proposed.
- the load required for the fixed connection is greatly reduced, and the size is reduced, so that the overall size of the entire connector is reduced and the weight is reduced.
- the sealed joint assembly prevents leakage of the seal under high medium pressure and can be used for sealed connections of high temperature and high pressure lines and/or vessels.
- Figure 1 is a perspective view showing the structure of an embodiment of a sealed connecting device
- Figure 2 is a cross-sectional structural view showing an embodiment of the sealing and connecting device of Figure 1;
- Figure 3 is a perspective view showing another embodiment of the sealed connecting device
- Figure 4 is a cross-sectional structural view showing an embodiment of the sealing and connecting device of Figure 3;
- Figure 5 is a cross-sectional structural view showing another embodiment of the sealed connecting device
- Figure 6 is a cross-sectional structural view of an embodiment of a sealed connection device having a threaded connection
- Figure 7 is a cross-sectional structural view of another embodiment of a sealed connection device having a threaded connection
- Figure 8 is a cross-sectional structural view of another embodiment of a sealed connection device having a threaded connection
- Figure 9 is a cross-sectional structural view showing an embodiment of a sealing and connecting device of a locking member having a limiting leg
- Figure 10 is a perspective structural view of an embodiment of a locking member having a limit leg
- Figure 11 is a cross-sectional structural view showing another embodiment of the sealing and connecting device of the locking member having the limiting leg;
- Figure 12 is a cross-sectional structural view showing another embodiment of the sealing and connecting device of the locking member having the limiting leg;
- Figure 13 is a cross-sectional structural view showing an embodiment of a sealing and connecting device having a beveled locking member
- Figure 14 is an enlarged schematic view of the area A in Figure 13;
- Figure 15 is a perspective structural view of an embodiment of a locking member having a bevel
- Figure 16 is a cross-sectional structural view showing another embodiment of a sealing and connecting device having a beveled locking member
- Figure 17 is a cross-sectional structural view showing another embodiment of a sealing and connecting device having a beveled locking member
- Figure 18 is a cross-sectional structural view of an embodiment of a sealed connection device having a beveled first port member
- Figure 19 is an enlarged schematic view of a region B in Figure 18;
- Figure 20 is a cross-sectional structural view showing an embodiment of a sealing and connecting device in which the locking member and the sealing member are an integral part;
- Figure 21 is an enlarged schematic view of a region C of Figure 20;
- Figure 22 is a perspective schematic view of an embodiment of a locking member having a subassembly.
- the present application provides a sealed connection for achieving an external sealed connection and internal fluid communication between devices to be connected, such as between a line and a line, between a line and a container, or between a container and a container.
- the sealing connection device 10 includes a first port member 100, a second port member 200, a first sealing member 400, and a first locking member 300;
- the first port member 100 has a first connecting end 102, and a first flange 110 is disposed at the first connecting end 102, the first flange 110 has a first surface 112 and a second surface 114 spaced apart in the axial direction;
- the second port member 200 has The second connecting end 202 has a second end 202 having an end surface 222 and an inner annular surface 212.
- the second connection end 202 is used to interface with the first connection end 102.
- the sealing connecting device 10 is of a detachable structure.
- the first connecting end 102 is in abutment with the second connecting end 202, so that the first port member 100 communicates with the inside of the second port member 200, and the first surface of the first flange 110
- the first locking member 300 is fixedly connected to the second port member 200 to press the first sealing member 400 in the axial direction on the first convex portion of the first port member 100.
- the second surface 114 of the rim 110 is between the first locking member 300 and the first sealing member 400 abuts the inner annular surface 212 of the second connecting end 202 such that the first port member 100 and the second port member 200 It is sealed from the outside by the first sealing member 400.
- the primary function of the fixed connection between the first locking member 300 and the second port member 100 is no longer to apply sufficient pressure to the first sealing member 400, but only to the pressure of the medium inside the pipe or container, thus, first Locking member 300 and second
- the load required for the fixed connection between the port members 100 is greatly reduced, and the size is reduced, so that the overall size of the entire sealed joint device 10 is reduced and the weight is reduced.
- FIG. 2 when the medium pressure inside the connecting device increases, the increased medium pressure acts on the first sealing member 400 through the first port member 100, the second port member 200, and the first locking member 300.
- the pressure acting on the first sealing member 400 increases as the pressure of the internal medium increases.
- the sealing connection device 10 can prevent the sealing force from being loosened under the high medium pressure, and can be used for the high temperature and high pressure pipeline and/or Or a sealed connection to the container.
- the conventional flange connection when the internal medium pressure increases, the pressure acting on the first sealing member 400 is reduced.
- the first sealing member 400 is subjected to axial pressure to achieve an initial seal.
- the first locking member 300 has a spacing region with the first flange 110 of the first port member 100 for receiving the first sealing member 400.
- the first locking member 300 and the first flange 110 are completely spaced apart, and when the pressure of the medium in the connected device increases, the medium pressure passes through the first
- the second surface 114 of the first flange 110 of the port member 100 acts on the first sealing member 400 such that the sealing force on the first sealing member 400 increases as the pressure of the medium increases, causing the first sealing member 400 to be axially Further compression, thereby preventing stress relaxation on the first sealing member 400 at high medium pressure, forming a self-tightening manner.
- first locking member 300 and the first flange 110 may not be completely separated by the first sealing member 400, and the first sealing member 400 is accommodated at intervals to achieve sealing. At the same time, a portion of the first locking member 300 is in contact with the surface of the first flange 110 to form a support.
- the first port member 100 has a first mounting end 106 for mounting on a device to be connected, such as a tubing or container.
- the first port member 100 can be an integrally formed tubing or ring having a first through bore 104 extending from the first mounting end 106 to the first connecting end 102.
- the second port member 200 has a second mounting end 206 for mounting on another device to be connected, such as a tubing or container.
- the second port member 200 can be an integrally formed tube or ring having a second through bore 204 that extends from the second mounting end 206 to the second connecting end 202.
- the first through hole 104 communicates with the second through hole 204 to bring the fluid medium between the two devices to be connected into communication.
- the first connecting end 102 and the second connecting end 202 may directly abut and contact, and the end surface 222 of the second connecting end 202 is in contact with the first surface 112 of the first connecting end 102 to form an annular connecting surface, and the connecting surface is close to the first
- the edges of a through hole 104 and the second through hole 204 are inner side edges, the outer edge is an outer side edge 12, and the outer side edge 12 is annular.
- the first sealing member 400 is a ring member that is pressed against the inner ring surface 212 by the first locking member 300 and may be fitted to the outer edge 12 to form between the first port member 100 and the second port member 200.
- the sealing is such that the first through hole 104 and the second through hole 204 are isolated from the outside.
- the first sealing member 400 is an elastic member that is elastically deformable under pressure.
- the material of the first sealing member 400 may be selected according to specific working conditions, and may be, for example, soft metal, graphite, polymer or composite material or the like.
- the first sealing element 400 can be a non-metallic O-ring, a metal O-ring seal or a metal C-ring seal.
- the first connecting end 102 includes a first body 120 and a first connected to each other.
- Flange 110 is an annular structure, and the first flange 110 is disposed around the first body 120 and protrudes from the first body 120 toward the side of the first port member 100.
- the first surface 112 and the second surface 114 are substantially parallel.
- the second connecting end 202 includes a second body 220 and a fixing portion 210 that are connected to each other, and the fixing portion 210 protrudes from the second body 220 to form a stepped structure.
- the second body 220 is for connection with the first flange 110.
- the second body 220 abuts and contacts the first surface 112 of the first flange 110 in an assembled state.
- the fixing portion 210 is fixedly connected to the first locking member 300.
- the fixing portion 210 is an annular structure disposed around the second body 220.
- the fixing portion 210 is disposed around the first flange 110, and the inner diameter of the fixing portion 210 Cooperating with the outer diameter of the first flange 110 enables the first flange 110 to move in the axial direction.
- the securing portion 210 includes an inner annulus 212 that is in contact with the first sealing element 400.
- the fixing portion 210 is also disposed around the first body 120 and is disposed at a first distance I from the first body 120 in a radial direction (ie, perpendicular to the extending direction of the first through hole 104).
- the first locking member 300 can be an integral ring member. In the assembled state, the first locking member 300 is sleeved on the outside of the first port member 100, and is fixedly connected to the second port member 200 through the first locking member 300.
- the first port member 100 is at a radial upper limit.
- the first locking member 300 can be inserted between the first body 120 and the fixing portion 210, for example, the insertion portion is substantially equal in size to the first distance I, and is coupled to the first body 120. The size fit between the fixing portions 210.
- the first locking member 300 and the first port member 100 are relatively movable in the axial direction (ie, the extending direction of the first through hole 104), so that the first port member 100 is raised in internal pressure.
- the first locking member 300 has a first outer portion 302 away from the first connecting end 102 and a first inner portion 304 adjacent to the first connecting end 102, the first outer portion 302 and the second port member 200
- the first inner portion 304 is inserted between the first body 120 and the fixed portion 210 by a fixed connection.
- the first inner side portion 304 may have a size that fits between the first body 120 and the fixed portion 210.
- the first locking member 300 is axially spaced apart from the first flange 110 by a second distance II.
- the second distance II is smaller than the size when the first sealing member 400 is uncompressed, so that the first sealing member 400 is in a compressed state.
- the first locking member 300 and the second port member 200 can be connected by a fixing member 500, such as by screws or bolts.
- a fixing member 500 such as by screws or bolts.
- the first inner portion 304 of the first locking member 300 has a through hole for the bolt to pass therethrough
- the fixing portion 210 of the second port member 200 has a screw hole for connecting with the bolt.
- a conventional flange connector with a diameter of 45 mm and a medium pressure of 42 MPa has a flange diameter of 205 mm, a total thickness of 120 mm, a fastening bolt M30X4, and a total weight of about 18 kg.
- the maximum diameter is 115 mm
- the total thickness is 59 mm
- the fastening bolt M8X8 is 8
- the total weight is 3.5 kg.
- the size is reduced by about half, and the weight is reduced to only 1/5.
- a sealed connection device 10' including a first port member 100, a second port member 200, a sleeve 600, a first sealing member 400, and a second sealing member.
- the first locking member 300 has a first connecting end 102, and the first connecting end 102 is provided with a first flange 110.
- the first flange 110 has a first surface 112 and a second surface 114 spaced apart in the axial direction;
- the second port member 200 has a second connecting end 202, and the second connecting end 202 is provided with a second flange 210,
- the second flange 210 has a third surface 212 and a fourth surface 214 that are spaced apart in the axial direction.
- the second connection end 202 is used to interface with the first connection end 102.
- the sealing connecting device 10' is a detachable structure.
- the first connecting end 102 is in abutment with the second connecting end 202, so that the first port member 100 communicates with the inside of the second port member 200, and the first flange 110 is first.
- the surface 112 is disposed opposite to the third surface 212 of the second flange 210.
- the sleeve 600 is axially sleeved outside the first flange 110 and the second flange 210.
- the first locking member 300 and the sleeve The first sealing member 400 is axially pressed between the second surface 114 of the first flange 110 of the first port member 100 and the first locking member 300, and the first sealing member 400 is abutted.
- the second locking member 340 is fixedly coupled to the sleeve 600, and the second sealing member 410 is axially pressed against the fourth surface 214 of the second flange 210 of the second port member 200.
- the second sealing member 410 abutting the inner annular surface 602 of the sleeve 600, thereby passing the first port member 100 and the second port member 200 through the first sealing member 400 to the outside Sealed and isolated.
- the primary function of the fixed connection between the first locking member 300 and the second locking member 340 and the sleeve 600 is no longer to apply sufficient pressure to the first sealing member 400 and the second sealing member 410, but only to the pipeline Or the pressure of the medium inside the container, therefore, the load required for the fixed connection between the first locking member 300 and the second locking member 340 and the sleeve 600 is greatly reduced, and the size becomes smaller, so that the entire sealing connection device 10 'The overall size is reduced and the weight is reduced. As can be seen from FIG.
- the sealed connection device 10' is capable of preventing loosening of the sealing force under high medium pressure and can be used for sealing connections of high temperature and high pressure pipes and/or vessels. Conventional flange connections reduce the pressure acting on the sealing element as the internal medium pressure increases.
- the first locking member 300 has a spacing region with the first flange 110 of the first port member 100 for receiving the first sealing member 400. There is a spacing region between the second locking member 340 and the second flange 210 of the second port member 200 for receiving the second sealing member 410. In some embodiments, such as the embodiment of Figures 3 and 4, the first locking member 300 is completely spaced from the first flange 110, and the second locking member 340 and the second flange 210 are completely spaced apart.
- the medium pressure acts on the first sealing member 400 through the second surface 114 of the first flange 110 of the first port member 100 and through the second projection of the second port member 200.
- the fourth surface 214 of the rim 210 acts on the second sealing element 410 such that the sealing force on the first sealing element 400 and the second sealing element 410 increases as the pressure of the medium increases, causing the first sealing element 400 and the second seal
- the element 410 is further compressed in the axial direction to prevent stress relaxation on the first sealing element 400 and the second sealing element 410 under high medium pressure, forming a self-tightening manner.
- the gap is in communication with the inner first through hole 104 and the second through hole 204, and needs to be sealed to be isolated from the outside. .
- the first and second first sealing members 400, 410 are annular members that are pressed against the second surface 114 and the fourth surface 214 by the first and second first locking members 300, 340, respectively, and conform to the inner annulus 602 Thereby, a seal is formed between the first port member 100 and the second port member 200 to isolate the first through hole 104 and the second through hole 204 from the outside.
- the materials of the first and second first sealing members 400, 410 may be selected according to specific working conditions, and may be, for example, soft metal, graphite, polymer or composite materials.
- the first and second first sealing members 400, 410 may be non-metallic O-rings, metal O-ring seals or metal C-ring seals.
- the first connecting end 102 includes a first body 120 and a first flange 110 that are connected to each other.
- the first flange 110 is an annular structure, and the first flange 110 is disposed around the first body 120 and protrudes from the first body 120 toward the side of the first port member 100.
- the first surface 112 and the second surface 114 are substantially parallel.
- the second connecting end 202 includes a second body 220 and a second flange 210 that are connected to each other.
- the second flange 210 is an annular structure, and the second flange 210 is disposed around the second body 220 and protrudes from the second body 220 toward the side of the second port member 200.
- the third surface 212 and the fourth surface 214 are substantially parallel.
- the sleeve 600 is an annular structure including an inner annulus 602.
- the sleeve 600 is axially sleeved outside the first flange 110 and the second flange 120, and the inner diameter of the sleeve 600 matches the outer diameters of the first flange 110 and the second flange 120, so that The first flange 110 and the second flange 120 are movable in the axial direction.
- the sleeve 600 is for fixed connection with the first locking member 300 and the second locking member 340.
- the same inner annulus 602 is in contact with both the first and second first sealing elements 400, 410.
- the sleeve 600 is also sleeved on a portion of the first body 120 and the second body 220, and is disposed at a first distance I from the first body 120 in a radial direction (ie, perpendicular to the extending direction of the first through hole 104).
- the two bodies 220 are disposed at a first distance I in a radial direction (ie, perpendicular to the direction in which the second through holes 204 extend).
- the first locking member 300 and the second locking member 340 can respectively be an integral ring member.
- the first locking member 300 is sleeved outside the first port member 100, and passes through the first locking member 300 and the sleeve.
- the barrel 600 is fixedly coupled such that the first port member 100 is at the upper radial limit.
- the second locking member 340 is sleeved on the outside of the second port member 200, and is fixedly connected to the sleeve 600 through the second locking member 340 such that the second port member 200 is at the upper radial limit.
- first locking member 300 can be inserted between the first body 120 and the sleeve 600, and the second locking member 340 can be inserted between the second body 220 and the sleeve 600.
- the insertion portions of the first locking member 300 and the second locking member 340 are respectively radially sized to be substantially equal to the first distance I.
- the first locking member 300 and the first port member 100 are relatively movable in the axial direction (ie, the extending direction of the first through hole 104 and the second through hole 204), so that the first port member 100
- the pressure applied to the first sealing member 400 increases as the internal pressure increases, and the second locking member 340 and the second port member 200 can move relative to each other such that the second port member 200 faces the second when the internal pressure rises.
- the pressure exerted by the sealing element 410 is increased.
- the first locking member 300 has a first outer portion 302 away from the first connecting end 102 and a first inner portion 304 adjacent to the first connecting end 102
- the second locking member The 340 has a second outer portion 342 that is away from the second connecting end 202 and a second inner portion 344 that is adjacent to the second connecting end 202.
- the first outer portion 302 and the second outer portion 342 are respectively fixedly coupled to the two ends of the sleeve 600, the first inner portion 304 is inserted between the first body 120 and the sleeve 600, and the second inner portion 344 is inserted into the second body 220 and the sleeve. Between the barrels 600.
- the first inner side portion 304 can have a size that mates with the first body 120 and the sleeve 600.
- the second inner side portion 344 can have a size that mates with the second body 220 and the sleeve 600.
- the first locking member 300 is axially spaced apart from the first flange 110 by a second distance II
- the second locking member 340 is axially spaced apart from the second flange 210 by a second distance II.
- the second distance II is smaller than the size when the first and second first sealing elements 400, 410 are not compressed, respectively, so that the first and second first sealing elements 400, 410 are in a compressed state.
- the first and second first locking members 300, 340 and the sleeve 600 may be connected by the first fixing member 500 and the second fixing member 510, respectively, for example, by screws or bolts.
- the first outer side portion 302 of the first locking member 300 and the second outer side portion 342 of the second locking member 340 have through holes for the bolts to pass through, and the sleeve 600 has a screw hole for connecting with the bolts. .
- the sleeve 600 converts the surface connection between the conventional flanges into a body connection manner between the first locking member 300 and the second locking member 340, respectively, which greatly improves the overall sealing connection device 10'. Sexuality enhances torsion, bending and vibration resistance, and is especially suitable for sealing connections in strong vibration environments.
- a conventional flange connector with a diameter of 45 mm and a medium pressure of 42 MPa has a flange diameter of 205 mm, a total thickness of 120 mm, a fastening bolt M30X4, and a total weight of about 18 kg.
- the maximum diameter is 115 mm
- the total thickness is 80 mm
- the fastening bolt M8X8 is 8 kg
- the total weight is 4.5 kg.
- the size is reduced by about half, and the weight is reduced to Only 1/4.
- the sealing connection device 10" is substantially the same as the above-mentioned sealing connection device 10', except that the elastic spacer 700 is further included, and the second connection end 202 is elastically spaced from the first connection end 102.
- the piece 700 is docked.
- the sealing connection device 10" is a detachable structure.
- the elastic spacer 700 is disposed between the first connecting end 102 and the second connecting end 202, and the first connecting end 102 and the second connecting end 202 pass the elastic spacer 700.
- the first port member 100 is communicated with the second port member 200, and the sleeve 600 is axially sleeved outside the elastic spacer 700, the first flange 110 and the second flange 210.
- the forces of the first sealing element 400 and the second sealing element 410 are derived from the self-tightening force generated by the pressure of the medium in the connected device, and the pressure generated by the elastic spacer 700, and the two forces are inversely proportional, ie, when When the medium pressure is increased, since the distance between the first and second port members 100, 200 is increased, the force generated by the elastic spacer 700 is reduced, and vice versa, so the elastic spacer 700 of a suitable elastic modulus is selected.
- the force acting on the first and second sealing members 400, 410 can be made to become a substantially constant force, thereby improving the sealing reliability of the sealed connecting device 10".
- the elastic spacer 700 may be specifically disposed between the first surface 112 of the first connection end 102 and the third surface 212 of the second connection end 202.
- the first surface 112 of the first connection end 102 and the third surface 212 of the second connection end 202 are in contact with the elastic spacer 700, respectively.
- the elastic spacer 700 has a through hole that communicates with the first through hole 104 and the second through hole 204, respectively. Specifically, it may be a ring member or a C-shaped member.
- the annular or C-shaped elastic spacer 700 may be a unitary structure or may be formed by splicing a plurality of elastic sub-assemblies.
- the elastic spacer 700 can be elastically deformed by external force compression, and is disposed between the first connecting end 102 and the second connecting end 202, and has an adjustable and compressible elastic interval when the sealing connecting device 10" is attached and detached.
- the presence of the member 700 not only makes the sealing connection device 10" easier to install and disassemble, but also reduces the requirement for the fitting accuracy of the various components.
- the elastic spacers 700 of different thicknesses may be selected according to the distance between the first port member 100 and the second port member 200 at the site, thereby facilitating fine adjustment of the thickness of the elastic spacers 700 or superimposing a plurality of elastic layers.
- the spacer 700 is adapted to the distance between the first port member 100 and the second port member 200 without adjusting the distance between the first port member 100 and the second port member 200, thereby greatly facilitating on-site installation. And disassembly work.
- the inner diameter of the sleeve 600 also matches the outer diameter of the elastic spacer 700, and the inner diameter of the elastic spacer 700 is equal to the diameter of the first through hole 104 and the second through hole 204.
- the first port member 100 and the second port member 200 can be realized by a threaded locking member.
- the first locking member 300 and/or the second locking member 340 may be a lock nut.
- the first locking member 300 is inserted between the first body 120 and the fixing portion 210, and the surfaces of the first inner portion 304 and the fixing portion 210 are in contact with each other. Thread 310. It can be understood that in other embodiments, the first locking member 300 can be disposed around the outside of the fixing portion 210 (not shown), and the surface contacting the fixing portion 210 has a matching thread 310. The first locking member 300 connected by the thread 310 is no longer connected to the second port member 200 by the fixing member 500, so that the sealing connecting device 10 has a small size and weight.
- the first locking member 300 and/or the second locking member 340 and the sleeve 600 can be coupled by threads 310.
- the first inner portion 304 of the first locking member 300 and/or the second inner portion 344 of the second locking member 340 and the surface of the sleeve 600 that are in contact with each other have mating threads 310.
- the first one connected by the thread 310 The locking member 300 and/or the second locking member 340 need not be connected to the sleeve 600 by the fixing member 500, so that the sealing connecting devices 10' and 10" have a small size and weight.
- the temperature and/or pressure of the media within the conduit and/or container may be unstable and constantly changing.
- the first locking member 300 and/or the second locking member 340 may include a limiting leg 320.
- the limiting leg 320 of the first locking member 300 protrudes from the first inner portion 304, and the second locking member 340 is limited.
- the leg 320 extends from the second inner side portion 344.
- the first sealing member 400 is compressed by the first locking member 300 by an initial elastic deformation to form an initial seal.
- the limiting legs 320 may be disposed on or spaced apart from the first flange 110, and are determined according to actual working conditions.
- the limit leg 320 When the limit leg 320 is spaced from the first flange 110 in the initial sealed state after assembly, when the internal medium pressure is increased, the medium pressure acts on the first sealing member 400 through the first flange 110, so that the first The pressure on the sealing member 400 increases while the gap between the limit leg 320 and the second surface 114 of the first flange 110 becomes smaller until it is zero. At this time, even if the medium pressure continues to increase, the deformation of the first sealing member 400 remains substantially unchanged. Due to the presence of the limit legs 320, the maximum amount of deformation of the first sealing element 400 remains substantially fixed, avoiding excessive deformation.
- the force applied to the first sealing element 400 is substantially constant, avoiding the occurrence of internal pressure increase or frequent drastic changes. Excessive deformation and slack of the first sealing member 400. Since the first sealing member 400 is still compressed by the first locking member 300, even if the axial movement is slightly caused by the gap between the first port member 100 and the second port member 200, the sealing effect is not affected. Compared with the conventional flange connection, the requirement of the deformation resistance rigidity of the fixing member 500 and the entire connecting device 10 under high pressure and ultrahigh pressure conditions is reduced. Therefore, the entire connecting device is small in size and light in weight.
- the limiting legs 320 of the second locking member 340 also have the same arrangement and function, and will not be described again.
- the limiting leg 320 of the first locking member 300 limits the minimum distance between the first inner portion 304 of the first locking member 300 and the second surface 114 of the first flange 110, and the second locking member
- the limit foot 320 of 340 limits the minimum distance of the separation between the second inner portion 344 of the second locking member 340 and the fourth surface 214 of the second flange 210.
- the first inner portion 304 of the first locking member 300 has a ramp 306 and a plane 308.
- a first sealing element 400 is provided in the space between the ramp 306 and the first flange 110, such as a non-metallic O-ring, a metal C-ring seal or a metal O-ring seal.
- the medium pressure acts on the first sealing element 400 through the second surface 114 of the first flange 110 of the first port member 100, sealing the first sealing element 400.
- the force increases as the pressure of the medium increases, causing the first sealing member 400 to be further compressed in the axial direction, thereby preventing stress relaxation on the first sealing member 400 at high medium pressure, forming a self-tightening manner.
- the plane 308 and the first flange 110 abut each other in the initial assembled state, the pressure of the first sealing member 400 is substantially unchanged thereafter, and the first seal can be prevented from being caused by an increase in internal pressure or a frequent change.
- the force on the element 400 changes to avoid slack in the first sealing element 400.
- the second inner portion 344 of the second locking member 340 can also have a ramp 346 and a flat surface 348 with the second sealing element abutting the ramp 346.
- the second surface 114 of the first flange 110 has a slope 1142 and a plane 1144.
- the plane 1144 and the first inner portion 304 of the first locking member 300 may be spaced apart or offset from each other. by.
- a first sealing element 400 is disposed in the space between the ramp 1142 and the first inner portion 304 of the first locking member 300, such as a non-metallic O-ring, a metal C-ring seal, or a metal O-ring seal.
- the fourth surface 214 of the second flange 210 may also have a sloped surface and a flat surface in which the second sealing member 410 is disposed in a space between the inclined surface and the second inner side portion 344 of the second locking member 340.
- FIGS. 13 to 19 can reduce the machining accuracy and assembly difficulty of the parts, the first and second sealing members 400, 410 and the beveled first flange 110, the second flange 210, the first inner portion 304 or The second inner portion 344 is used in combination to obtain a simple, effective and reliable seal.
- the first locking member 300 is fixedly coupled to the first sealing member 400 to form an integral part, so that the first sealing member 400 and the first locking member 300 can be simultaneously disassembled, thereby increasing assembly convenience.
- the first inner portion 304 of the first locking member 300 may have a coupling mechanism, such as the mounting groove 330, such that the first sealing member 400 is caught in the mounting groove 330 to be fixedly coupled to the first inner portion 304.
- the second locking member 340 and the second sealing member 410 can also be fixedly connected in the same manner to form an integral part.
- the first flange 110 has a slope 1142.
- the first inner portion 304 of the first locking member 300 and the plane 1144 of the first flange 110 may mutually
- the first sealing member 400 that is coupled to the first inner portion 304 of the first locking member 300 is spaced apart or abutted by the slope 1142 of the first flange 110.
- the first sealing element 400 of the sealed connection device 10 is pressed against the inner annulus 212 of the second connection end 202, sealing the first port member 100 and the second port member 200 from the outside through the first sealing member 400. isolation.
- the first sealing element 400 of the sealing joint 10' or 10" is pressed against the inner annulus 602 of the sleeve 600.
- the second flange 210 may also have a beveled surface.
- the first locking member 300 and/or the second locking member 340 are in a block structure, including A plurality of sub-assemblies 360, which can be spliced into the first and second locking members 300, 340 of the complete annular structure in other embodiments.
- the first locking member and the first locking member are The fixed connection between the second port members, or the primary function of the fixed connection between the first and second locking members and the sleeve, is no longer to apply sufficient pressure to the sealing member, but only to the interior of the pipe or container The medium pressure, therefore, the load on the connector is greatly reduced, and the size is reduced, so that the overall size of the entire connector is reduced and the weight is reduced.
- the embodiment of the invention completely solves the problem that the traditional flange connection has stress relaxation of the sealing element due to high internal medium pressure, and can realize reliable sealing connection under high pressure and ultra high pressure.
- the second distance between the inner side portion of the locking member and the flange has a minimum connection mode, which can effectively solve the problem of medium leakage which occurs after the sealing element is excessively compressed due to temperature and pressure changes.
- the sealed connection device is particularly suitable for use in high pressure, high temperature media, variable temperature, pressure medium pipes and sealed joints between containers, such as aerospace and deep sea.
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Abstract
Description
相关申请Related application
本申请要求2017年4月19日申请的,申请号为201710258285.2,名称为“密封连接装置”的中国专利申请、2017年5月10日申请的,申请号为201710327590.2,名称为“密封连接装置”及2017年6月1日申请的,申请号为201710403648.7,名称为“密封连接装置”的中国专利申请的中国专利申请的优先权,在此将其全文引入作为参考。This application is filed on April 19, 2017, the application number is 201710258285.2, the Chinese patent application named "sealed connection device", application on May 10, 2017, the application number is 201710327590.2, the name is "sealed connection device" And the priority of the Chinese Patent Application, the entire disclosure of which is hereby incorporated by reference in its entirety in its entirety in its entirety in
本申请涉及密封领域,尤其涉及用于高温高压、变温变压流体介质管道及设备的连接用密封连接装置。The present application relates to the field of sealing, and more particularly to a sealing connection device for connecting high temperature, high pressure, variable temperature and variable pressure fluid medium pipes and equipment.
气体或液体等流体介质的输送管路和储存容器经常需要通过连接器进行密封连接。可拆卸的法兰密封连接因为具有结构简单,便于操作的优点,被广泛地应用于化工、能源和机械领域的管路和容器的密封连接中。传统的法兰连接方式采用紧固螺栓将需要连接的两个端口用法兰连接起来。在法兰端口的密封面上放有密封元件。紧固螺栓将两个端面连在一起的同时,也将密封元件沿法兰轴向紧紧地压在密封面上。Conveying lines and storage containers for fluid media such as gases or liquids often require a sealed connection through a connector. The detachable flange seal connection is widely used in the sealing connection of pipelines and vessels in the chemical, energy and mechanical fields because of its simple structure and easy operation. The traditional flange connection uses a fastening bolt to connect the two ports that need to be connected by flanges. A sealing element is placed on the sealing surface of the flange port. The fastening bolts also press the two end faces together and also press the sealing element tightly against the sealing surface along the axial direction of the flange.
管道和储存容器中流体介质压力的升高会使作用在常规法兰连接的密封元件上的压力减小,使密封元件松弛。这个现象在高压高温管道和容器的连接中尤为明显,造成法兰连接密封困难和流体介质泄漏。在安装时为了保证足够的密封预压力,需要使用足够大的紧固螺栓。大的螺栓需要法兰直径相应加大,而相同厚度的大直径法兰又存在刚性不够的问题,所以法兰在增大直径的同时还需要增加厚度,因此常规高压法兰连接器结构十分笨重。An increase in the pressure of the fluid medium in the conduit and the storage container reduces the pressure acting on the conventional flanged sealing member, causing the sealing member to relax. This phenomenon is particularly evident in the connection of high-pressure, high-temperature pipes and vessels, which makes flange joint sealing difficult and fluid medium leakage. In order to ensure adequate sealing pre-stress during installation, it is necessary to use a sufficiently large fastening bolt. Large bolts require a corresponding increase in the diameter of the flange, and large-diameter flanges of the same thickness have the problem of insufficient rigidity. Therefore, the flange needs to increase the thickness while increasing the diameter, so the conventional high-pressure flange connector is very cumbersome. .
发明内容Summary of the invention
因此,有必要提供一种密封性能可靠的密封连接装置。Therefore, it is necessary to provide a sealed connection device with reliable sealing performance.
一种密封连接装置,包括:第一端口件、第二端口件、第一密封元件及第一锁紧件;A sealing connection device comprising: a first port member, a second port member, a first sealing member and a first locking member;
所述第一端口件具有第一连接端,并在所述第一连接端设置有第一凸缘,所述第一凸缘具有在轴向上间隔设置的第一表面和第二表面;The first port member has a first connecting end, and a first flange is disposed at the first connecting end, the first flange has a first surface and a second surface spaced apart in the axial direction;
所述第二端口件具有第二连接端;The second port member has a second connection end;
在组装状态,所述第一连接端与所述第二连接端对接,使所述第一端口件与所述第二端口件内部连通;所述第一锁紧件将所述第一密封元件沿轴向压在所述第一端口件的所述第一 凸缘的所述第二表面与所述第一锁紧件之间,使所述第一端口件与所述第二端口件通过所述第一密封元件与外界密封隔离。In the assembled state, the first connecting end is in abutment with the second connecting end to communicate the first port member with the second port member; the first locking member will be the first sealing member Pressing the first in the first port member axially Between the second surface of the flange and the first locking member, the first port member and the second port member are sealed from the outside by the first sealing member.
可选择的,还提供一种密封连接装置,包括第一端口件、第二端口件、套筒、第一密封元件、第二密封元件、第一锁紧件及第二锁紧件;Optionally, a sealing connection device is further provided, comprising: a first port member, a second port member, a sleeve, a first sealing member, a second sealing member, a first locking member and a second locking member;
所述第一端口件具有第一连接端,并在所述第一连接端设置有第一凸缘,所述第一凸缘具有在轴向上间隔设置的第一表面和第二表面;The first port member has a first connecting end, and a first flange is disposed at the first connecting end, the first flange has a first surface and a second surface spaced apart in the axial direction;
所述第二端口件具有第二连接端,并在所述第二连接端设置有第二凸缘,所述第二凸缘具有在轴向上间隔设置的第三表面和第四表面;The second port member has a second connecting end, and a second flange is disposed at the second connecting end, the second flange has a third surface and a fourth surface spaced apart in the axial direction;
在组装状态,所述第一连接端与所述第二连接端对接,使所述第一端口件与所述第二端口件内部连通,所述第一凸缘的所述第一表面与所述第二凸缘的所述第三表面相对设置,所述套筒沿轴向套设于所述第一凸缘与所述第二凸缘之外,所述第一锁紧件与所述套筒固定连接,将所述第一密封元件沿轴向压在所述第一凸缘的所述第二表面与所述第一锁紧件之间,并且使所述第一密封元件抵接在所述套筒的内环面,所述第二锁紧件与所述套筒固定连接,将所述第二密封元件沿轴向压在所述第二凸缘的所述第四表面与所述第二锁紧件之间,并且使所述第二密封元件抵接在所述套筒的内环面,从而使所述第一端口件与所述第二端口件通过所述密封元件与外界密封隔离。In the assembled state, the first connecting end is in abutment with the second connecting end, so that the first port member communicates with the inside of the second port member, and the first surface of the first flange is The third surface of the second flange is oppositely disposed, the sleeve is axially sleeved outside the first flange and the second flange, the first locking member and the first locking member a sleeve fixedly coupled to press the first sealing member axially between the second surface of the first flange and the first locking member, and abut the first sealing member In the inner annular surface of the sleeve, the second locking member is fixedly coupled to the sleeve, and the second sealing member is axially pressed against the fourth surface of the second flange Between the second locking members, and abutting the second sealing member against the inner annular surface of the sleeve, thereby passing the first port member and the second port member through the sealing member Is sealed from the outside world.
可选择的,在组装状态,所述第一锁紧件与所述第一凸缘的所述第二表面之间的所述第一密封元件能够沿轴向被内部介质压力进一步压缩,和/或所述第二锁紧件与所述第二凸缘的所述第四表面之间的所述第二密封元件能够沿轴向被内部介质压力进一步压缩。Alternatively, in the assembled state, the first sealing element between the first locking member and the second surface of the first flange can be further compressed in the axial direction by the internal medium pressure, and / Or the second sealing element between the second locking member and the fourth surface of the second flange can be further compressed axially by internal medium pressure.
可选择的,所述第一锁紧件和/或所述第二锁紧件与所述套筒通过螺栓固定连接。Optionally, the first locking member and/or the second locking member are fixedly connected to the sleeve by bolts.
可选择的,所述第一锁紧件和/或所述第二锁紧件为锁紧螺母,与所述套筒通过螺纹连接。Optionally, the first locking member and/or the second locking member are lock nuts, and the sleeve is screwed.
可选择的,所述第一端口件的所述第一连接端包括相互连接的第一本体及所述第一凸缘,所述第二端口件的所述第二连接端包括相互连接的第二本体和所述第二凸缘,在所述组装状态,所述套筒围绕所述第一凸缘、所述第一本体、所述第二凸缘和所述第二本体设置,并与所述第一锁紧件和所述第二锁紧件固定连接,所述第一锁紧件具有远离所述第一凸缘的第一外侧部及靠近所述第一凸缘的第一内侧部,所述第一外侧部与所述套筒固定连接,所述第一内侧部插入所述第一本体与所述套筒之间,所述第二锁紧件具有远离所述第二凸缘的第二外侧部及靠近所述第二凸缘的第二内侧部,所述第二外侧部与所述套筒固定连接,所述第二内侧部插入所述第二本体与所述套筒之间。Optionally, the first connection end of the first port member includes a first body and the first flange connected to each other, and the second connection end of the second port member includes an interconnected a second body and the second flange, the sleeve being disposed around the first flange, the first body, the second flange, and the second body in the assembled state, and The first locking member and the second locking member are fixedly coupled, the first locking member has a first outer portion away from the first flange and a first inner side adjacent to the first flange a first outer portion is fixedly coupled to the sleeve, the first inner portion is inserted between the first body and the sleeve, and the second locking member has a distance from the second protrusion a second outer portion of the rim and a second inner portion adjacent to the second flange, the second outer portion is fixedly coupled to the sleeve, and the second inner portion is inserted into the second body and the sleeve Between the tubes.
可选择的,所述第一锁紧件包括从所述第一内侧部伸出的第一限位脚,所述第一内侧部与所述第一凸缘的所述第二表面之间具有间隔距离,所述第一限位脚用于限制该间隔距离的最小值。 Optionally, the first locking member includes a first limiting leg extending from the first inner side portion, and the first inner side portion and the second surface of the first flange have The separation distance is used to limit the minimum value of the separation distance.
可选择的,所述第二锁紧件包括从所述第二内侧部伸出的第二限位脚,所述第二内侧部与所述第二凸缘的所述第四表面之间具有间隔距离,所述第二限位脚用于限制该间隔距离的最小值。Optionally, the second locking member includes a second limiting leg extending from the second inner side portion, and the second inner side portion and the fourth surface of the second flange have The separation distance is used to limit the minimum value of the separation distance.
可选择的,所述第一锁紧件的第一内侧部和/或所述第一凸缘的所述第二表面具有斜面,所述第一密封元件抵接在所述斜面上。Optionally, the first inner side portion of the first locking member and/or the second surface of the first flange has a sloped surface, and the first sealing element abuts on the inclined surface.
可选择的,所述第二锁紧件的第二内侧部和/或所述第二凸缘的所述第四表面具有斜面,所述第二密封元件抵接在所述斜面上。Optionally, the second inner side portion of the second locking member and/or the fourth surface of the second flange have a sloped surface, and the second sealing member abuts on the inclined surface.
可选择的,还提供一种密封连接装置,包括第一端口件、第二端口件、第一密封元件及第一锁紧件;所述第一端口件具有第一连接端,并在所述第一连接端设置有第一凸缘,所述第一凸缘具有在轴向上间隔设置的第一表面和第二表面;所述第二端口件具有第二连接端,所述第二连接端具有端面和内环面;在组装状态,所述第一连接端与所述第二连接端对接,使所述第一端口件与所述第二端口件内部连通,所述第一凸缘的所述第一表面与所述第二连接端的所述端面相对设置,所述第一锁紧件与所述第二端口件固定连接,将所述第一密封元件沿轴向压在所述第一端口件的所述第一凸缘的所述第二表面与所述第一锁紧件之间,并且使所述第一密封元件抵接在所述第二连接端的内环面,使所述第一端口件与所述第二端口件通过所述第一密封元件与外界密封隔离。Optionally, a sealing connection device is further provided, comprising: a first port member, a second port member, a first sealing member and a first locking member; the first port member has a first connecting end, and The first connecting end is provided with a first flange, the first flange has a first surface and a second surface spaced apart in the axial direction; the second port member has a second connecting end, the second connection The end has an end surface and an inner annular surface; in the assembled state, the first connecting end is in abutment with the second connecting end, so that the first port member communicates with the inside of the second port member, the first flange The first surface is opposite to the end surface of the second connecting end, the first locking member is fixedly connected with the second port member, and the first sealing member is pressed axially in the Between the second surface of the first flange of the first port member and the first locking member, and abutting the first sealing member against the inner annulus of the second connecting end, such that The first port member and the second port member are sealed from the outside by the first sealing member Away.
可选择的,在组装状态,所述第一锁紧件与所述第一凸缘的所述第二表面之间的所述第一密封元件能够沿轴向被内部介质压力进一步压缩。Alternatively, in the assembled state, the first sealing element between the first locking member and the second surface of the first flange can be further compressed axially by internal medium pressure.
可选择的,所述第一锁紧件与所述第二端口件通过螺栓固定连接。Optionally, the first locking member and the second port member are fixedly connected by bolts.
可选择的,所述第一锁紧件为锁紧螺母,与所述第二端口件通过螺纹连接。Optionally, the first locking member is a lock nut and is threadedly connected to the second port member.
可选择的,所述第一端口件的所述第一连接端包括相互连接的第一本体及所述第一凸缘,所述第二端口件的所述第二连接端包括相互连接的第二本体和固定部,在所述组装状态,所述固定部围绕所述第一凸缘和所述第一本体设置,并与所述第一锁紧件固定连接,所述第一锁紧件具有远离所述第一端口件的第一外侧部及靠近所述第一端口件的第一内侧部,所述第一外侧部与所述固定部固定连接,所述第一内侧部插入所述第一本体与所述固定部之间。Optionally, the first connection end of the first port member includes a first body and the first flange connected to each other, and the second connection end of the second port member includes an interconnected a second body and a fixing portion, the fixing portion is disposed around the first flange and the first body, and is fixedly connected with the first locking member, the first locking member a first outer portion remote from the first port member and a first inner portion adjacent to the first port member, the first outer portion being fixedly coupled to the fixing portion, the first inner portion being inserted into the Between the first body and the fixing portion.
可选择的,所述第一锁紧件包括从所述第二端伸出的限位脚,所述第一锁紧件与所述第一凸缘的所述第二表面之间具有间隔距离,所述限位脚用于限制该间隔距离的最小值。Optionally, the first locking member includes a limiting leg extending from the second end, and the first locking member is spaced apart from the second surface of the first flange The limit foot is used to limit the minimum value of the separation distance.
可选择的,所述第一锁紧件的第一内侧部具有斜面,所述第一密封元件抵接在所述斜面上。Optionally, the first inner portion of the first locking member has a slope, and the first sealing member abuts on the inclined surface.
可选择的,所述第一锁紧件的所述第一凸缘的所述第二表面具有斜面,所述第一密封元件抵接在所述斜面上。Optionally, the second surface of the first flange of the first locking member has a slope, and the first sealing element abuts on the inclined surface.
可选择的,所述第一锁紧件的所述第一内侧部具有连接机构,与所述第一密封元件固定 连接,使所述第一锁紧件与所述第一密封元件形成一个完整零件。Optionally, the first inner portion of the first locking member has a connecting mechanism fixed to the first sealing member Connecting, the first locking member and the first sealing member form a complete part.
可选择的,所述所述第二锁紧件的所述第二内侧部具有连接机构,与所述第二密封元件固定连接,使所述第二锁紧件与所述第二密封元件形成一个完整零件。Optionally, the second inner portion of the second locking member has a connecting mechanism fixedly connected with the second sealing member to form the second locking member and the second sealing member A complete part.
可选择的,所述第一锁紧件和/或所述第二锁紧件由多个可拆分的子组件拼接而成。Optionally, the first locking member and/or the second locking member are spliced by a plurality of detachable sub-assemblies.
可选择的,所述第一密封元件和所述第二密封元件为软金属、石墨、聚合物或复合材料填料,或者为非金属O型密封圈、金属O型环密封圈或C型环密封圈。Optionally, the first sealing element and the second sealing element are soft metal, graphite, polymer or composite filler, or non-metal O-ring, metal O-ring seal or C-ring seal ring.
可选择的,所述密封连接装置还包括弹性间隔件,在组装状态,所述第一连接端与所述第二连接端通过所述弹性间隔件对接,使所述第一端口件与所述第二端口件内部连通,所述第一凸缘的所述第一表面与所述第二凸缘的所述第三表面相对并通过所述弹性间隔件间隔设置,所述套筒沿轴向套设于所述弹性间隔件、所述第一凸缘与所述第二凸缘之外。Optionally, the sealing connection device further comprises an elastic spacer. In the assembled state, the first connecting end and the second connecting end are butted by the elastic spacer, so that the first port member and the first port member a second port member internally communicating, the first surface of the first flange being opposite the third surface of the second flange and spaced apart by the resilient spacer, the sleeve being axially Nested outside the elastic spacer, the first flange and the second flange.
可选择的,所述弹性间隔件为环形或C形,且所述弹性间隔件为一体结构或由多个弹性子组件拼接组成。Optionally, the elastic spacer is annular or C-shaped, and the elastic spacer is a unitary structure or is composed of a plurality of elastic sub-assemblies.
本申请针对当前高温高压流体介质管道及容器的密封连接装置由于内部介质压力升高或者温度变化引起密封紧力松弛,出现泄露的问题,提出一种密封连接装置。锁紧件与第二端口件之间的固定连接,或者第一锁紧件、第二锁紧件与套筒之间的固定连接,主要是用于对抗管道或容器内部的介质压力,因此,固定连接需要的载荷大幅度降低,尺寸随之变小,使得整个连接器的总体尺寸减小,重量减轻。密封连接装置组件能够防止在高介质压力下密封紧力松弛,能够用于高温高压管道和/或容器的密封连接。The present application is directed to the sealing connection device of the current high-temperature and high-pressure fluid medium pipe and the container, because the internal medium pressure is increased or the temperature change causes the sealing force to be slack and the leakage occurs, and a sealing connection device is proposed. a fixed connection between the locking member and the second port member, or a fixed connection between the first locking member and the second locking member and the sleeve, mainly for resisting the pressure of the medium inside the pipe or the container, therefore, The load required for the fixed connection is greatly reduced, and the size is reduced, so that the overall size of the entire connector is reduced and the weight is reduced. The sealed joint assembly prevents leakage of the seal under high medium pressure and can be used for sealed connections of high temperature and high pressure lines and/or vessels.
为了清楚地说明本申请的技术方案,下面将对实施例中所需要使用的附图作简单地介绍。显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to clearly explain the technical solutions of the present application, the drawings to be used in the embodiments will be briefly described below. Obviously, the drawings in the following description are only some of the embodiments of the present application, and those skilled in the art can obtain other drawings according to the drawings without any creative work.
图1是密封连接装置一实施例的立体结构示意图;Figure 1 is a perspective view showing the structure of an embodiment of a sealed connecting device;
图2是图1的密封连接装置的实施例的剖视结构示意图;Figure 2 is a cross-sectional structural view showing an embodiment of the sealing and connecting device of Figure 1;
图3是密封连接装置的另一实施例的立体结构示意图;Figure 3 is a perspective view showing another embodiment of the sealed connecting device;
图4是图3的密封连接装置的实施例的剖视结构示意图;Figure 4 is a cross-sectional structural view showing an embodiment of the sealing and connecting device of Figure 3;
图5是密封连接装置的另一实施例的剖视结构示意图;Figure 5 is a cross-sectional structural view showing another embodiment of the sealed connecting device;
图6是具有螺纹连接的密封连接装置的一实施例的剖视结构示意图;Figure 6 is a cross-sectional structural view of an embodiment of a sealed connection device having a threaded connection;
图7是具有螺纹连接的密封连接装置的另一实施例的剖视结构示意图;Figure 7 is a cross-sectional structural view of another embodiment of a sealed connection device having a threaded connection;
图8是具有螺纹连接的密封连接装置的另一实施例的剖视结构示意图;Figure 8 is a cross-sectional structural view of another embodiment of a sealed connection device having a threaded connection;
图9是具有限位脚的锁紧件的密封连接装置的一实施例的剖视结构示意图; Figure 9 is a cross-sectional structural view showing an embodiment of a sealing and connecting device of a locking member having a limiting leg;
图10是具有限位脚的锁紧件的实施例的立体结构示意图;Figure 10 is a perspective structural view of an embodiment of a locking member having a limit leg;
图11是具有限位脚的锁紧件的密封连接装置的另一实施例的剖视结构示意图;Figure 11 is a cross-sectional structural view showing another embodiment of the sealing and connecting device of the locking member having the limiting leg;
图12是具有限位脚的锁紧件的密封连接装置的另一实施例的剖视结构示意图;Figure 12 is a cross-sectional structural view showing another embodiment of the sealing and connecting device of the locking member having the limiting leg;
图13是具有斜面的锁紧件的密封连接装置的一实施例的剖视结构示意图;Figure 13 is a cross-sectional structural view showing an embodiment of a sealing and connecting device having a beveled locking member;
图14是图13中A区域的放大示意图;Figure 14 is an enlarged schematic view of the area A in Figure 13;
图15是具有斜面的锁紧件的实施例的立体结构示意图;Figure 15 is a perspective structural view of an embodiment of a locking member having a bevel;
图16是具有斜面的锁紧件的密封连接装置的另一实施例的剖视结构示意图;Figure 16 is a cross-sectional structural view showing another embodiment of a sealing and connecting device having a beveled locking member;
图17是具有斜面的锁紧件的密封连接装置的另一实施例的剖视结构示意图;Figure 17 is a cross-sectional structural view showing another embodiment of a sealing and connecting device having a beveled locking member;
图18是具有斜面的第一端口件的密封连接装置的实施例的剖视结构示意图;Figure 18 is a cross-sectional structural view of an embodiment of a sealed connection device having a beveled first port member;
图19是图18中B区域的放大示意图;Figure 19 is an enlarged schematic view of a region B in Figure 18;
图20是锁紧件和密封元件为一个整体零件的密封连接装置的实施例的剖视结构示意图;Figure 20 is a cross-sectional structural view showing an embodiment of a sealing and connecting device in which the locking member and the sealing member are an integral part;
图21是图20中C区域的放大示意图;Figure 21 is an enlarged schematic view of a region C of Figure 20;
图22是具有子组件的锁紧件的实施例的立体结构示意图。Figure 22 is a perspective schematic view of an embodiment of a locking member having a subassembly.
为了清楚的说明本申请的技术方案,以下将结合附图及实施例,对本申请技术方案进行详细说明。应当理解,具体实施例并不用于限定本申请。In order to clearly explain the technical solutions of the present application, the technical solutions of the present application will be described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments are not intended to limit the application.
本申请提供一密封连接装置,用于在需连接的设备之间,例如管路与管路之间、管路和容器之间,或容器与容器之间,实现外部密封连接及内部流体连通。The present application provides a sealed connection for achieving an external sealed connection and internal fluid communication between devices to be connected, such as between a line and a line, between a line and a container, or between a container and a container.
请参阅图1及图2,作为一种实施例,密封连接装置10包括第一端口件100、第二端口件200、第一密封元件400及第一锁紧件300;第一端口件100具有第一连接端102,并在第一连接端102设置有第一凸缘110,第一凸缘110具有在轴向上间隔设置的第一表面112和第二表面114;第二端口件200具有第二连接端202,第二连接端202具有端面222和内环面212。第二连接端202用于与第一连接端102对接。Referring to FIG. 1 and FIG. 2, as an embodiment, the
密封连接装置10为可拆卸结构,在组装状态,第一连接端102与第二连接端202对接,使第一端口件100与第二端口件200内部连通,第一凸缘110的第一表面112用于与第二连接端202的端面222相对设置,第一锁紧件300与第二端口件200固定连接,将第一密封元件400沿轴向压在第一端口件100的第一凸缘110的第二表面114与第一锁紧件300之间,并且使第一密封元件400抵接在第二连接端202的内环面212,使第一端口件100与第二端口件200通过第一密封元件400与外界密封隔离。The sealing connecting
第一锁紧件300与第二端口件100之间的固定连接的主要作用不再是对第一密封元件400施加足够的压力,而是仅仅对抗管道或容器内部的介质压力,因此,第一锁紧件300与第二
端口件100之间的固定连接需要的载荷大幅度降低,尺寸随之变小,使得整个密封连接装置10的总体尺寸减小,重量减轻。从图2可以看出,当连接装置内部介质压力增大时,增大的介质压力会通过第一端口件100、第二端口件200及第一锁紧件300作用到第一密封元件400上,使作用在第一密封元件400上的压力随着内部介质压力的增大而增大,因此,密封连接装置10能够防止在高介质压力下密封紧力松弛,能够用于高温高压管道和/或容器的密封连接。而常规法兰连接在内部介质压力增大时作用在第一密封元件400的压力会减小。The primary function of the fixed connection between the
在组装状态,第一密封元件400受到沿轴向压力从而实现初始密封。第一锁紧件300与第一端口件100的第一凸缘110之间具有间隔区域,用于容纳第一密封元件400。在一些实施例中,例如图1及图2的实施例中,第一锁紧件300与第一凸缘110可完全间隔,当连接的设备内的介质压力增加时,介质压力会通过第一端口件100的第一凸缘110的第二表面114作用到第一密封元件400上,使第一密封元件400上的密封力随介质压力的增加而增加,使第一密封元件400沿轴向进一步压缩,从而防止高介质压力下第一密封元件400上的应力松弛,形成自紧密封方式。可以理解,在另一些实施例中,第一锁紧件300与第一凸缘110之间可以并非完全被第一密封元件400所间隔,在形成间隔容纳和压缩第一密封元件400实现密封的同时,还有部分第一锁紧件300与第一凸缘110的表面相互接触,从而形成支撑。In the assembled state, the
具体的,第一端口件100具有第一安装端106,用于安装在需连接的设备上,例如管路或容器。第一端口件100可以为一体成型的管材或环状件,具有从第一安装端106延伸至第一连接端102的第一通孔104。第二端口件200具有第二安装端206,用于安装在另一需连接的设备上,例如管路或容器。第二端口件200可以为一体成型的管材或环状件,具有从第二安装端206延伸至第二连接端202的第二通孔204。在组装状态,第一通孔104与第二通孔204连通,使两个需连接的设备之间的流体介质实现连通。第一连接端102的第一表面112与第二连接端202的端面222之间具有间隙,该间隙与内部的第一通孔104和第二通孔204连通,需要密封以与外界隔离。该间隙靠近外侧的边缘即为外侧边缘12。Specifically, the
第一连接端102与第二连接端202可以为直接抵靠并接触,第二连接端202的端面222与第一连接端102的第一表面112接触,形成环形的连接表面,连接表面靠近第一通孔104与第二通孔204的边缘为内侧边缘,靠近外部的边缘为外侧边缘12,外侧边缘12为环形。The first connecting
第一密封元件400为环形件,被第一锁紧件300压在并贴合内环面212,可以为贴合外侧边缘12,从而在第一端口件100与第二端口件200之间形成密封,使第一通孔104和第二通孔204与外界隔离。第一密封元件400为弹性件,能够在压力作用下发生弹性形变。第一密封元件400的材料可以根据具体工况选择,例如可以为软金属、石墨、聚合物或复合材料等。第一密封元件400可以是非金属O型密封圈、金属O型环密封圈或金属C型环密封圈。The
在第一端口件100中,可选择的,第一连接端102包括相互连接的第一本体120及第一
凸缘110。第一凸缘110为环形结构,第一凸缘110环绕第一本体120设置,并从第一本体120向第一端口件100的侧方凸出。在一实施例中,第一表面112和第二表面114基本平行。In the
在第二端口件200中,可选择的,第二连接端202包括相互连接的第二本体220和固定部210,固定部210从第二本体220凸出,从而形成台阶状结构。第二本体220用于与第一凸缘110连接,可选择的,组装状态中第二本体220与第一凸缘110的第一表面112抵靠并接触。固定部210用于与第一锁紧件300固定连接,固定部210为环形结构,围绕第二本体220设置,在组装状态时,固定部210围绕第一凸缘110设置,固定部210的内径与第一凸缘110的外径相互配合,使第一凸缘110能够在轴向上运动。在一实施例中,固定部210包括内环面212,内环面212与第一密封元件400接触。In the
固定部210还围绕第一本体120设置,并与第一本体120在径向(即垂直于第一通孔104的延伸方向)上间隔第一距离I设置。The fixing
第一锁紧件300可以为一体的环形件,在组装状态,第一锁紧件300套设在第一端口件100外部,通过第一锁紧件300与第二端口件200固定连接,使第一端口件100在径向上限位。在一实施例中,第一锁紧件300能够插入第一本体120与固定部210之间,例如是插入部分在径向具与第一距离I基本相等的尺寸,并与第一本体120与固定部210之间的尺寸配合。在本实施例中,在轴向(即第一通孔104的延伸方向)上第一锁紧件300与第一端口件100能够相对运动,以使第一端口件100在内部压力升高时对第一密封元件400施加的压力增大。在一实施例中,第一锁紧件300具有远离第一连接端102的第一外侧部302及靠近第一连接端102的第一内侧部304,第一外侧部302与第二端口件200固定连接,第一内侧部304插入第一本体120与固定部210之间。第一内侧部304可具有与第一本体120与固定部210之间配合的尺寸。在组装状态,第一锁紧件300与第一凸缘110在轴向上间隔第二距离II。可选择的,第二距离II小于第一密封元件400未压缩时的尺寸,使的第一密封元件400处于压缩状态。第一锁紧件300与第二端口件200可通过固定件500连接,例如通过螺钉或螺栓连接。相应的,第一锁紧件300的第一内侧部304具有用于螺栓穿过的通孔,第二端口件200的固定部210具有用于与螺栓连接的螺孔。The
一个通径45毫米,介质压力为42MPa的常规法兰连接器尺寸为,法兰直径205毫米,总厚度120毫米,紧固螺栓M30X4,总重量约18公斤。而本实施例密封连接装置10的一具体例子中,最大直径115毫米,总厚度59毫米,紧固螺栓M8X8,总重量3.5公斤,与常规方案相比,尺寸减小约一半,重量减到只有1/5。A conventional flange connector with a diameter of 45 mm and a medium pressure of 42 MPa has a flange diameter of 205 mm, a total thickness of 120 mm, a fastening bolt M30X4, and a total weight of about 18 kg. In a specific example of the sealing and connecting
请参阅图3及图4,作为另一种实施例,提供一密封连接装置10’,包括第一端口件100、第二端口件200、套筒600、第一密封元件400、第二密封元件410、第一锁紧件300及第二锁紧件340;第一端口件100具有第一连接端102,并在第一连接端102设置有第一凸缘110,
第一凸缘110具有在轴向上间隔设置的第一表面112和第二表面114;第二端口件200具有第二连接端202,并在第二连接端202设置有第二凸缘210,所述第二凸缘210具有在轴向上间隔设置的第三表面212和第四表面214。第二连接端202用于与第一连接端102对接。Referring to FIG. 3 and FIG. 4, as another embodiment, a sealed connection device 10' is provided, including a
密封连接装置10’为可拆卸结构,在组装状态,第一连接端102与第二连接端202对接,使第一端口件100与第二端口件200内部连通,第一凸缘110的第一表面112用于与第二凸缘210的第三表面212相对设置,套筒600沿轴向套设于第一凸缘110与第二凸缘210之外,第一锁紧件300与套筒600固定连接,将第一密封元件400沿轴向压在第一端口件100的第一凸缘110的第二表面114与第一锁紧件300之间,并且使第一密封元件400抵接在套筒600的内环面602,第二锁紧件340与套筒600固定连接,将第二密封元件410沿轴向压在第二端口件200的第二凸缘210的第四表面214与第二锁紧件340之间,并且使第二密封元件410抵接在套筒600的内环面602,从而使第一端口件100与第二端口件200通过第一密封元件400与外界密封隔离。The sealing connecting device 10' is a detachable structure. In the assembled state, the first connecting
第一锁紧件300和第二锁紧件340与套筒600之间的固定连接的主要作用不再是对第一密封元件400和第二密封元件410施加足够的压力,而是仅仅对抗管道或容器内部的介质压力,因此,第一锁紧件300和第二锁紧件340与套筒600之间的固定连接需要的载荷大幅度降低,尺寸随之变小,使得整个密封连接装置10’的总体尺寸减小,重量减轻。从图4可以看出,当连接装置10’内部介质压力增大时,增大的介质压力会通过第一端口件100及第一锁紧件300作用在第一密封元件400上,并通过第二端口件200及第二锁紧件340作用到第二密封元件410上,使作用在第一和第二第一密封元件400、410上的压力随着内部介质压力的增大而增大,因此,密封连接装置10’能够防止在高介质压力下密封紧力松弛,能够用于高温高压管道和/或容器的密封连接。而常规法兰连接在内部介质压力增大时作用在密封元件的压力会减小。The primary function of the fixed connection between the
在组装状态,第一和第二第一密封元件400、410受到沿轴向压力从而实现初始密封。第一锁紧件300与第一端口件100的第一凸缘110之间具有间隔区域,用于容纳第一密封元件400。第二锁紧件340与第二端口件200的第二凸缘210之间具有间隔区域,用于容纳第二密封元件410。在一些实施例中,例如图3及图4的实施例中,第一锁紧件300与第一凸缘110可完全间隔,第二锁紧件340与第二凸缘210可完全间隔,当连接的设备内的介质压力增加时,介质压力会通过第一端口件100的第一凸缘110的第二表面114作用到第一密封元件400上,并通过第二端口件200的第二凸缘210的第四表面214作用到第二密封元件410上,使第一密封元件400和第二密封元件410上的密封力随介质压力的增加而增加,使第一密封元件400和第二密封元件410沿轴向进一步压缩,从而防止高介质压力下第一密封元件400和第二密封元件410上的应力松弛,形成自紧密封方式。
In the assembled state, the first and second first sealing
第一连接端102的第一表面112与第二连接端202的第三表面212之间具有间隙,该间隙与内部的第一通孔104和第二通孔204连通,需要密封以与外界隔离。There is a gap between the
第一和第二第一密封元件400、410为环形件,被第一和第二第一锁紧件300、340分别压在第二表面114和第四表面214上并贴合内环面602,从而在第一端口件100与第二端口件200之间形成密封,使第一通孔104和第二通孔204与外界隔离。第一、第二第一密封元件400、410的材料可以根据具体工况选择,例如可以为软金属、石墨、聚合物或复合材料等。第一、第二第一密封元件400、410可以是非金属O型密封圈、金属O型环密封圈或金属C型环密封圈。The first and second first sealing
在第一端口件100中,可选择的,第一连接端102包括相互连接的第一本体120及第一凸缘110。第一凸缘110为环形结构,第一凸缘110环绕第一本体120设置,并从第一本体120向第一端口件100的侧方凸出。在一实施例中,第一表面112和第二表面114基本平行。In the
在第二端口件200中,可选择的,第二连接端202包括相互连接的第二本体220及第二凸缘210。第二凸缘210为环形结构,第二凸缘210环绕第二本体220设置,并从第二本体220向第二端口件200的侧方凸出。在一实施例中,第三表面212和第四表面214基本平行。In the
套筒600为环形结构,包括内环面602。在组装状态,套筒600沿轴向套设在第一凸缘110和第二凸缘120外,套筒600的内径与第一凸缘110和第二凸缘120的外径相配合,使第一凸缘110和第二凸缘120能够在轴向上运动。套筒600用于与第一锁紧件300和第二锁紧件340固定连接。相同的内环面602同时与第一和第二第一密封元件400、410接触。The
套筒600还套设在部分第一本体120和第二本体220外,与第一本体120在径向(即垂直于第一通孔104的延伸方向)上间隔第一距离I设置,与第二本体220在径向(即垂直于第二通孔204的延伸方向)上间隔第一距离I设置。The
第一锁紧件300和第二锁紧件340可分别为一体的环形件,在组装状态,第一锁紧件300套设在第一端口件100外部,通过第一锁紧件300与套筒600固定连接,使第一端口件100在径向上限位。第二锁紧件340套设在第二端口件200外部,通过第二锁紧件340与套筒600固定连接,使第二端口件200在径向上限位。在一实施例中,第一锁紧件300能够插入第一本体120与套筒600之间,第二锁紧件340能够插入第二本体220与套筒600之间。例如是第一锁紧件300和第二锁紧件340插入部分在径向分别具与第一距离I基本相等的尺寸。在本实施例中,在轴向(即第一通孔104和第二通孔204的延伸方向)上第一锁紧件300与第一端口件100能够相对运动,以使第一端口件100在内部压力升高时对第一密封元件400施加的压力增大,第二锁紧件340与第二端口件200能够相对运动,以使第二端口件200在内部压力升高时对第二密封元件410施加的压力增大。在一实施例中,第一锁紧件300具有远离第一连接端102的第一外侧部302及靠近第一连接端102的第一内侧部304,第二锁紧件
340具有远离第二连接端202的第二外侧部342及靠近第二连接端202的第二内侧部344。第一外侧部302和第二外侧部342分别与套筒600两端固定连接,第一内侧部304插入第一本体120与套筒600之间,第二内侧部344插入第二本体220和套筒600之间。第一内侧部304可具有与第一本体120与套筒600之间配合的尺寸。第二内侧部344可具有与第二本体220与套筒600之间配合的尺寸。在组装状态,第一锁紧件300与第一凸缘110在轴向上间隔第二距离II,第二锁紧件340与第二凸缘210在轴向上间隔第二距离II。可选的,第二距离II分别小于第一、第二第一密封元件400、410未压缩时的尺寸,使的第一、第二第一密封元件400、410处于压缩状态。第一、第二第一锁紧件300、340与套筒600可分别通过第一固定件500和第二固定件510连接,例如通过螺钉或螺栓连接。相应的,第一锁紧件300的第一外侧部302和第二锁紧件340的第二外侧部342具有用于螺栓穿过的通孔,套筒600具有用于与螺栓连接的螺孔。The
套筒600将传统法兰之间的面连接方式,变成了第一锁紧件300、第二锁紧件340分别与套筒600的体连接方式,大大提高了密封连接装置10’的整体性,增强了抗扭、抗弯、抗振动能力,特别适合于在强烈振动环境中的密封连接。The
一个通径45毫米,介质压力为42MPa的常规法兰连接器尺寸为,法兰直径205毫米,总厚度120毫米,紧固螺栓M30X4,总重量约18公斤。而本实施例密封连接装置10’的一具体例子中,最大直径115毫米,总厚度80毫米,紧固螺栓M8X8,总重量4.5公斤,与常规方案相比,尺寸减小约一半,重量减到只有1/4。A conventional flange connector with a diameter of 45 mm and a medium pressure of 42 MPa has a flange diameter of 205 mm, a total thickness of 120 mm, a fastening bolt M30X4, and a total weight of about 18 kg. In a specific example of the sealing connecting device 10' of the present embodiment, the maximum diameter is 115 mm, the total thickness is 80 mm, the fastening bolt M8X8, and the total weight is 4.5 kg. Compared with the conventional solution, the size is reduced by about half, and the weight is reduced to Only 1/4.
请参阅图5,作为一种实施例,密封连接装置10”与上述密封连接装置10’基本相同,区别仅在还包括弹性间隔件700,第二连接端202与第一连接端102通过弹性间隔件700对接。Referring to FIG. 5, as an embodiment, the
密封连接装置10”为可拆卸结构,在组装状态,弹性间隔件700设置在第一连接端102与第二连接端202之间,第一连接端102与第二连接端202通过弹性间隔件700对接,使第一端口件100与第二端口件200内部连通,套筒600沿轴向套设于弹性间隔件700、第一凸缘110与第二凸缘210之外。The
第一密封元件400和第二密封元件410的受力来自连接的设备内的介质压力产生的自紧力,以及由弹性间隔件700产生的压力,且这两个力是成反比的,即当介质压力增加时,由于第一、第二端口件100、200间的距离会增加,所以弹性隔离件700产生的力就变小了,反之亦然,因此选择合适弹性模量的弹性间隔件700可以使作用在第一、第二密封元件400、410上的力变成基本恒定的力,从而提高密封连接装置10”的密封可靠性。The forces of the
弹性间隔件700具体可以设置在第一连接端102的第一表面112与第二连接端202的第三表面212之间。第一连接端102的第一表面112与第二连接端202的第三表面212分别与弹性间隔件700接触。弹性间隔件700具有分别与第一通孔104与第二通孔204连通的通孔,
具体可以为环形件或C形件。环形或C形的弹性间隔件700可以为一体结构,也可以是由多个弹性子组件拼接而成。弹性间隔件700可被外力压缩发生弹性形变,设置在第一连接端102与第二连接端202之间,在安装和拆卸密封连接装置10”时,由于有可调整的并可压缩的弹性间隔件700的存在,不但使密封连接装置10”在安装和拆卸时更为容易,还可以降低对各部件配合精度的要求。例如,可以在现场根据第一端口件100与第二端口件200之间的距离,选择不同厚度的弹性间隔件700,从而方便的对弹性间隔件700的厚度进行微调,或者叠加设置多个弹性间隔件700,以适应第一端口件100与第二端口件200之间的距离,而无需对第一端口件100与第二端口件200之间的距离进行调整,从而大大方便了现场的安装和拆卸工作。The
在组装状态,可选的,套筒600的内径也与弹性间隔件700的外径相配合,弹性间隔件700的内径与第一通孔104及第二通孔204的直径相等。In the assembled state, optionally, the inner diameter of the
为减小尺寸与重量,对于小通径(内径≤26毫米)的密封连接装置10、10’、10”,可通过具有螺纹的锁紧件实现第一端口件100与第二端口件200的连接。例如第一锁紧件300和/或第二锁紧件340可以为锁紧螺母。In order to reduce the size and weight, for the small-diameter (inner diameter ≤ 26 mm) sealing
请参阅图6,在密封连接装置10的一实施例中,第一锁紧件300插入第一本体120与固定部210之间,第一内侧部304与固定部210相互接触的表面具有配合的螺纹310。可以理解,在其他实施例中,第一锁紧件300可以环绕设置在固定部210外侧(图未示),且与固定部210相互接触的表面具有配合的螺纹310。通过螺纹310连接的第一锁紧件300与第二端口件200无需再通过固定件500连接,从而使密封连接装置10具有较小的尺寸和重量。Referring to FIG. 6, in an embodiment of the sealing and connecting
请参阅图7和图8,在密封连接装置10’和10”的一实施例中,第一锁紧件300和/或第二锁紧件340与套筒600可以通过螺纹310连接。可选的,第一锁紧件300的第一内侧部304和/或第二锁紧件340的第二内侧部344与套筒600相互接触的表面具有配合的螺纹310。通过螺纹310连接的第一锁紧件300和/或第二锁紧件340与套筒600无需再通过固定件500连接,从而使密封连接装置10’和10”具有较小的尺寸和重量。Referring to Figures 7 and 8, in an embodiment of the sealed
请参阅图9至12,在一实施例中,管道和/或容器内的介质的温度和/或压力可能不稳定而经常变化。第一锁紧件300和/或第二锁紧件340可以包括限位脚320,第一锁紧件300的限位脚320从第一内侧部304伸出,第二锁紧件340的限位脚320从第二内侧部344伸出。在组装后的初始密封状态下,第一密封元件400被第一锁紧件300压缩了一个初始弹性变形,形成初始密封。限位脚320可以与第一凸缘110抵靠设置或者间隔设置,根据实际使用工况决定。在组装后的初始密封状态中限位脚320与第一凸缘110留有间隔时,当内部介质压力增高时,介质压力通过第一凸缘110作用到第一密封元件400上,使第一密封元件400上的压力增加,同时使限位脚320与第一凸缘110的第二表面114之间的间隙变小,直至为零。
这时,即使介质压力继续增加,第一密封元件400的变形也基本保持不变。由于限位脚320的存在,第一密封元件400的最大变形量保持基本固定,避免了过量变形。当限位脚320与第一凸缘110的第二表面114之间达到抵靠之后,第一密封元件400所受的力基本不变,避免了由内部压力升高或经常剧烈变化而出现的第一密封元件400的过度变形和松弛现象。由于第一密封元件400仍然受到第一锁紧件300的压缩,即使因第一端口件100与第二端口件200之间的间隙变化而作轴向微移动,也不会影响密封效果。相比于传统的法兰连接,减低了对固定件500及整个连接装置10在高压、超高压条件下的抗变形刚度的要求。因此整个连接装置的尺寸较小,重量减轻。对于第二密封元件410,第二锁紧件340的限位脚320也有相同的设置方式和作用,不再赘述。第一锁紧件300的限位脚320限制了第一锁紧件300的第一内侧部304与第一凸缘110的第二表面114之间的间隔距离的最小值,第二锁紧件340的限位脚320限制了第二锁紧件340的第二内侧部344与第二凸缘210的第四表面214之间的间隔距离的最小值。Referring to Figures 9 through 12, in an embodiment, the temperature and/or pressure of the media within the conduit and/or container may be unstable and constantly changing. The
请参阅图13至15,在一实施例中,第一锁紧件300的第一内侧部304具有斜面306和平面308。斜面306与第一凸缘110之间的间隔中设置第一密封元件400,例如是非金属O型密封圈、金属C型环密封圈或金属O型环密封圈。当平面308与第一凸缘110间隔时,介质压力会通过第一端口件100的第一凸缘110的第二表面114作用到第一密封元件400上,使第一密封元件400上的密封力随介质压力的增加而增加,使第一密封元件400沿轴向进一步压缩,从而防止高介质压力下第一密封元件400上的应力松弛,形成自紧密封方式。当平面308与第一凸缘110在初始的组装状态就相互抵靠时,第一密封元件400在此后所受压力基本不变,能够避免由内部压力升高或经常剧烈变化而使第一密封元件400上的受力发生变化,从而避免第一密封元件400出现松弛现象。Referring to FIGS. 13-15, in an embodiment, the first
请参阅图16至17,第二锁紧件340的第二内侧部344也可具有斜面346和平面348,第二密封元件抵接在斜面346上。Referring to FIGS. 16-17, the second
请参阅图18至19,在一实施例中,第一凸缘110的第二表面114具有斜面1142和平面1144,平面1144与第一锁紧件300的第一内侧部304可以相互间隔或抵靠。斜面1142与第一锁紧件300的第一内侧部304之间的间隔中设置第一密封元件400,例如是非金属O型密封圈、金属C型环密封圈或金属O型环密封圈。Referring to FIGS. 18-19, in an embodiment, the
相同的,第二凸缘210的第四表面214也可具有斜面和平面,斜面与第二锁紧件340的第二内侧部344之间的间隔中设置第二密封元件410。Similarly, the
上述图13至19的实施例可以减低零件的加工精度和装配难度,第一、第二密封元件400、410与带斜面的第一凸缘110、第二凸缘210、第一内侧部304或第二内侧部344配合使用,可以获得简单有效可靠的密封。
The above-described embodiments of FIGS. 13 to 19 can reduce the machining accuracy and assembly difficulty of the parts, the first and
在一实施例中,第一锁紧件300与第一密封元件400固定连接,形成一个整体零件,使第一密封元件400与第一锁紧件300可以同时拆装,增加组装便利性。第一锁紧件300的第一内侧部304可以具有连接机构,如安装槽330,使第一密封元件400卡在安装槽330中,从而与第一内侧部304固定连接。In one embodiment, the
相同的,第二锁紧件340与第二密封元件410也可以通过相同的方式固定连接,形成一个整体零件。Similarly, the
请参阅图20至21,在一实施例中,第一凸缘110对应具有斜面1142,在组装状态,第一锁紧件300的第一内侧部304与第一凸缘110的平面1144可以相互间隔或抵靠,与第一锁紧件300的第一内侧部304连接的第一密封元件400被第一凸缘110的斜面1142撑开。在一实施例中,密封连接装置10的第一密封元件400压在第二连接端202的内环面212,使第一端口件100与第二端口件200通过第一密封元件400与外界密封隔离。在另一实施例中,密封连接装置10’或10”的第一密封元件400压在套筒600的内环面602。相同的,第二凸缘210也可以对应的具有斜面。Referring to FIGS. 20 to 21, in an embodiment, the
请参阅图13,为增加密封连接装置10,10’,10”的装拆便利性,在一实施例中,第一锁紧件300和/或第二锁紧件340为分块结构,包括多个子组件360,该多个子组件360可拼接成其他实施例中的完整的环状结构的第一、第二锁紧件300、340。Referring to FIG. 13, in order to increase the ease of assembly and disassembly of the
与传统的法兰连接方式相比,本发明实施例由于密封元件上的压力在高压下主要来自内部介质压力本身,或者是一个固定值,不随介质压力变化而变化,所以第一锁紧件与第二端口件之间的固定连接,或者所以第一、第二锁紧件与套筒之间的固定连接的主要作用不再是对密封元件施加足够的压力,而是仅仅对抗管道或容器内部的介质压力,因此,连接件上的载荷大幅度降低,尺寸随之变小,使得整个连接器的总体尺寸减小,重量减轻。由于铝合金的弹性模量只有钢的约1/3,对于采用铝质的连接装置,其体积缩小、重量减轻的效果将尤其显著。本发明实施例彻底解决了传统的法兰连接由于内部介质压力高引起的密封元件应力松弛的问题,可实现高压、超高压下的可靠密封连接。采用锁紧件的内侧部与凸缘之间的第二距离具有最小值的连接方式,能够有效解决温度、压力变化引起密封元件过度压缩后出现的介质泄露问题。Compared with the conventional flange connection method, in the embodiment of the present invention, since the pressure on the sealing element is mainly from the internal medium pressure itself under high pressure, or a fixed value does not change with the medium pressure change, the first locking member and the first locking member are The fixed connection between the second port members, or the primary function of the fixed connection between the first and second locking members and the sleeve, is no longer to apply sufficient pressure to the sealing member, but only to the interior of the pipe or container The medium pressure, therefore, the load on the connector is greatly reduced, and the size is reduced, so that the overall size of the entire connector is reduced and the weight is reduced. Since the elastic modulus of the aluminum alloy is only about 1/3 of that of the steel, the effect of reducing the volume and weight reduction is particularly remarkable for the use of the aluminum connecting device. The embodiment of the invention completely solves the problem that the traditional flange connection has stress relaxation of the sealing element due to high internal medium pressure, and can realize reliable sealing connection under high pressure and ultra high pressure. The second distance between the inner side portion of the locking member and the flange has a minimum connection mode, which can effectively solve the problem of medium leakage which occurs after the sealing element is excessively compressed due to temperature and pressure changes.
这种密封连接装置特别适用于高压、高温介质,变温、变压介质管道及容器之间的密封连接领域,例如航天和深海领域。The sealed connection device is particularly suitable for use in high pressure, high temperature media, variable temperature, pressure medium pipes and sealed joints between containers, such as aerospace and deep sea.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。 The above-mentioned embodiments are merely illustrative of several embodiments of the present invention, and the description thereof is more specific and detailed, but is not to be construed as limiting the scope of the invention. It should be noted that a number of variations and modifications may be made by those skilled in the art without departing from the spirit and scope of the invention. Therefore, the scope of the invention should be determined by the appended claims.
Claims (15)
Applications Claiming Priority (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710258285.2 | 2017-04-19 | ||
| CN201710258285.2A CN107023724B (en) | 2017-04-19 | 2017-04-19 | Sealing connection device |
| CN201710327590.2 | 2017-05-10 | ||
| CN201710327590.2A CN107013773A (en) | 2017-05-10 | 2017-05-10 | Sealing and connecting device |
| CN201710403648.7A CN107143708A (en) | 2017-06-01 | 2017-06-01 | Sealing and connecting device |
| CN201710403648.7 | 2017-06-01 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2018192108A1 true WO2018192108A1 (en) | 2018-10-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2017/092550 Ceased WO2018192108A1 (en) | 2017-04-19 | 2017-07-12 | Sealed connection device |
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| Country | Link |
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| WO (1) | WO2018192108A1 (en) |
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| CN202708397U (en) * | 2012-08-14 | 2013-01-30 | 南车二七车辆有限公司 | Flange joint connecting structure for brake pipe system of goods wagon |
| US20140239633A1 (en) * | 2013-02-28 | 2014-08-28 | Spears Manufacturing Co. | Cut-in fitting for connecting pipe |
| US20160245440A1 (en) * | 2015-02-20 | 2016-08-25 | Caterpillar Inc. | Tube Seal Assembly |
| CN107013773A (en) * | 2017-05-10 | 2017-08-04 | 宁波天生密封件有限公司 | Sealing and connecting device |
| CN107023724A (en) * | 2017-04-19 | 2017-08-08 | 宁波天生密封件有限公司 | Sealing and connecting device |
| CN107143708A (en) * | 2017-06-01 | 2017-09-08 | 宁波天生密封件有限公司 | Sealing and connecting device |
| CN206656054U (en) * | 2017-04-19 | 2017-11-21 | 宁波天生密封件有限公司 | Sealing and connecting device |
| CN206770832U (en) * | 2017-05-10 | 2017-12-19 | 宁波天生密封件有限公司 | sealing and connecting device |
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2017
- 2017-07-12 WO PCT/CN2017/092550 patent/WO2018192108A1/en not_active Ceased
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202708397U (en) * | 2012-08-14 | 2013-01-30 | 南车二七车辆有限公司 | Flange joint connecting structure for brake pipe system of goods wagon |
| US20140239633A1 (en) * | 2013-02-28 | 2014-08-28 | Spears Manufacturing Co. | Cut-in fitting for connecting pipe |
| US20160245440A1 (en) * | 2015-02-20 | 2016-08-25 | Caterpillar Inc. | Tube Seal Assembly |
| CN107023724A (en) * | 2017-04-19 | 2017-08-08 | 宁波天生密封件有限公司 | Sealing and connecting device |
| CN206656054U (en) * | 2017-04-19 | 2017-11-21 | 宁波天生密封件有限公司 | Sealing and connecting device |
| CN107013773A (en) * | 2017-05-10 | 2017-08-04 | 宁波天生密封件有限公司 | Sealing and connecting device |
| CN206770832U (en) * | 2017-05-10 | 2017-12-19 | 宁波天生密封件有限公司 | sealing and connecting device |
| CN107143708A (en) * | 2017-06-01 | 2017-09-08 | 宁波天生密封件有限公司 | Sealing and connecting device |
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