WO2018188668A1 - Keyboard mounted element general purpose tabletop automatic mounting apparatus - Google Patents
Keyboard mounted element general purpose tabletop automatic mounting apparatus Download PDFInfo
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- WO2018188668A1 WO2018188668A1 PCT/CN2018/083133 CN2018083133W WO2018188668A1 WO 2018188668 A1 WO2018188668 A1 WO 2018188668A1 CN 2018083133 W CN2018083133 W CN 2018083133W WO 2018188668 A1 WO2018188668 A1 WO 2018188668A1
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- WIPO (PCT)
- Prior art keywords
- mounting
- mounting device
- keyboard
- sub
- row
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H13/00—Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch
- H01H13/70—Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch having a plurality of operating members associated with different sets of contacts, e.g. keyboard
- H01H13/88—Processes specially adapted for manufacture of rectilinearly movable switches having a plurality of operating members associated with different sets of contacts, e.g. keyboards
Definitions
- the present invention relates to a key switch device that performs a keystroke operation, and more particularly to a key switch device that is loaded in a keyboard as an input device of an electronic instrument.
- a thin support member is generally used to support the keycaps, and the support members supported by the central portion or the end portions are respectively connected with the support plate and the keycap to form a supporting structure that is interlocked with each other.
- the existing notebook type keyboard typing key area (see the shaded part of FIG. 1 is a typing key area), and the key rows and rows are misaligned, wherein the first behavior function key area of the keyboard includes F1. F2&etc; the first line of the typing keypad has 12 keys of the same size; the position of the left edge of the Q letter of the second line of the typing area is near the middle of the 1st key of the second line, a total of 12 Keys of the same size; the left edge of the A letter of the third line of the typing area is located near the left edge of the Q letter of the third line to the right 1/3, and the third line has 11 keys of the same size.
- the position of the left edge of the Z letter key of the fourth row of the typing keypad is near the middle of the A letter key of the fourth row, and the fourth has a total of 10 keys of the same size.
- keyboards including desktop keyboards and notebook keyboards
- keystroke keys such as A symbol keys, B symbol keys, etc.
- the key switch device requiring a hitting operation is lowered in height, and the operability, that is, the hand feeling is improved. it is good-----.
- a key switch device that can be used in a low-height type keyboard is provided with: a support plate (for example, a metal plate or a lower bottom plate of a keyboard); a key cap disposed above the support plate; and interlocking with each other and mounted on the support plate a pair of plastic scissor legs that guide and support the keycap in a vertical direction; a switching mechanism corresponding to the contact portion of the opening and closing circuit of the lifting and closing circuit of the keycap.
- a pair of plastic scissor foot members synchronously interlocking with each other, the key cap maintains a posture parallel to the support plate in a substantially vertical direction with respect to the support plate, and simultaneously performs a lifting movement.
- the keystroke operation characteristics of the key switch device are subject to the stroke amount of the lifting and lowering action of the key cap, the rigidity of the plastic scissor foot member, the fit clearance between the plastic scissor foot member and the key cap, and the keystroke operation accompanying the so-called keystroke feeling in the lifting motion The impact of the characteristics.
- Thin plastic X support structure devices are commonly used in portable electronic devices such as notebook or palmtop computers.
- the key structure device of the prior keyboard includes a key cap 1, the reset element is an elastic body 11, a switch circuit 12 having a switch, a support plate 15 having a fitting portion, and a scissor foot support having a top and bottom fitting portion (scissors)
- the foot support is composed of a right scissor foot 4 and a left scissor foot 8), and the scissor foot support is rotated or slidably connected to the mating portions of the key cap 1 and the support plate 15 through the upper and lower fitting portions, respectively, and the X-shaped scissor feet are seen from the side.
- the support constitutes a synchronous linkage support structure by the mutual force transmission near the middle portion to ensure that the keycap 1 moves up and down parallel to the support plate 15.
- the mating portion of the support plate 15 is composed of a support plate rotating portion 13 and a support plate sliding portion 14, and the scissor foot support (both produced by plastic) is composed of a right scissor foot 4 and a left scissor foot 8.
- the upper and lower fitting portions of the scissor foot support are respectively The lower hinge shaft 9, the lower shaft 7 and the upper rotating portion 10 of the scissors, and the upper slide portion 6 of the scissors, the synchronous linkage support structure is hinged from the central pivot 5 on the right scissor base 4 and the outer frame pivot hole on the plastic left scissor base 8. Composition.
- the device is hinged by a central shaft 5 on the right scissor foot 4 made of plastic and a central hole on the left scissor foot 8 made of plastic, and the lower hinge shaft 9 and the lower shaft 7 are respectively rotated with the support plate on the support plate 15. 13 and the strut sliding portion 14 are in a rotational fit and a sliding fit.
- the scissors upper rotating portion 10 and the scissor upper sliding portion 6 are slidably engaged with the keycap sliding portion 3 and the key cap rotating portion 2 of the keycap 1, respectively.
- the scissor foot support is stamped on the thin metal plate surface, and the end surface supported by the scissor foot has an elastic sheet metal elastic arm extending upward, and the cantilever end of the sheet metal elastic arm has a stamping forming scissors.
- the anti-off structure, the scissor anti-off structure has a sheet metal limit position 4a, and the sheet metal limit position 4a is located near the upper end of the scissor foot support.
- the scissor foot support is composed of a metal right scissor foot 4 and a metal left scissor foot 8, and the metal right scissor foot 4 and the metal left scissor foot 8 are respectively rotated or slidably connected with the key cap 1 and the support plate 15;
- the end support supporting portion of the right scissor foot 4 and the lower plate surface of the scissor foot arm respectively support the lower plate surface and the end support mating portion of the scissor foot arm of the metal left scissor foot 8 to form a mutual force transmission.
- the support structure is interlocked to ensure that the keycap moves up and down parallel to the support plate.
- the scissors foot support of the existing notebook computer keyboard is made of plastic, and the thinner the notebook computer is, the more compact the frame shape of the injection scissor foot support structure is, resulting in increased injection molding deformation, injection molding scissors foot support and other injection molding. Defects, very inconvenient to automatically pick up the machine;
- the installation process of the scissors foot support of the existing notebook type keyboard is complicated. Firstly, the right scissor foot 4 and the left scissor foot 8 are screened and arranged in a regular manner by a vibrating plate, and the right scissor foot 4 and the left scissor foot are arranged regularly. 8Assembled into X scissor foot support, a set of X scissor foot supports are mounted on the support plate 15 .
- the typing keypad (see the shaded area in Figure 1 is the typing key area).
- the misalignment between the key rows and the rows is irregularly arranged. The above factors are caused by the fact that the scissors foot mounting and the key cap installation of the existing notebook keyboard are manually installed.
- the invention provides a desktop automatic mounting device, which carries the right scissor foot 4 and the left scissor foot 8 which are coming out from the blanking die in the third direction through the XY mounting device to the support plate 15 to realize an efficient single set or
- the right scissor foot 4 and the left scissor foot 8 of the row are mounted on the support plate 15 as scissor foot supports, and the key caps are efficiently mounted on the scissor foot support in a row.
- a universal desktop automatic mounting device for a keyboard mounting member is composed of an XY mounting device, a frame 50, a guide rail, a carrier for supporting the bottom plate 15, and a driving device, wherein the XY mounting device is configured by a first direction telescopic mechanism, At least one row of sub-mounting devices; the sub-mounting device is provided with a carrying restriction mechanism, a mounting actuator, the carrying restriction mechanism limits the keyboard mounting member to the sub-mounting device, and the mounting actuator is used for mounting the keyboard mounting member to the keyboard to be mounted
- the XY mounting device extracts at least one row of keyboard mounting members from the picking position, and carries the moving keyboard mounting member to the mounting position in the first direction and the second direction; the driving device drives the XY mounting device to reciprocate at the picking position and the mounting position:
- the XY mounting device is moved in the second direction such that at least one row of the XY mounting device is aligned with a row of the row of keyboard mounting members such that at least one row of the XY mounting device is aligned with a row of the row of keyboard mounting components to be mounted,
- the XY mounting device is moved in the first direction such that at least one of the sub-mounting devices is aligned with the one of the keyboard mounting members arranged in a row in a first direction, so that at least one of the sub-mounting devices and one of the keyboard-mounted devices to be mounted are arranged along the first direction.
- the first direction telescopic mechanism makes the spacing L between the sub-mounting devices equal to the spacing L1 between the keyboard mounting members, so that the spacing L between the sub-mounting devices and the keyboard to be mounted
- the spacing L2 is equal.
- a universal desktop automatic mounting device for a keyboard mounting member is composed of an XY mounting device, a frame 50, a guide rail, a carrier for supporting the bottom plate 15, and a driving device, wherein the XY mounting device is configured by a first direction telescopic mechanism, At least one row of sub-mounting devices; the sub-mounting device is provided with a carrying restriction mechanism, a mounting actuator, the carrying restriction mechanism limits the keyboard mounting member to the sub-mounting device, and the mounting actuator is used for mounting the keyboard mounting member to the keyboard to be mounted
- the XY mounting device extracts at least one row of keyboard mountings from the picking position, and carries the moving keyboard mounting member to the mounting position in the first direction and the second direction; the optimal number of rows of the XY mounting device is XY mounting device capable of moving once Also install the number of lines for the keyboard mount.
- the carrier supporting the bottom plate 15 and the carried keyboard mounting member on the XY mounting device move relative to each other in the third direction.
- the device settings are installed independently of each other.
- the XY mounting device is composed of a scissors-XY mounting device and a key cap-XY mounting device; the scissors-XY mounting device and the key cap-XY mounting device are respectively provided with a first direction telescopic mechanism, a sub-mounting device, and a scissors-
- the XY mounting device is composed of a first direction telescopic mechanism and a sub-mounting device, wherein the sub-mounting device is constituted by a channel mounting device 62, and the key cap-XY mounting device is composed of a first direction telescopic mechanism and a sub-mounting device, wherein the sub-mounting device It is composed of a key cap mounting device 35; the scissors-XY mounting device has a picking position of the scissor foot, a mounting position of the scissor foot, the keyboard mounting member is a scissor foot, and the keyboard to be mounted is a matching of the key units arranged in a row on the supporting bottom plate 15.
- the keycap-XY mounting device has a pick-up position of the keycap, a mounting position of the keycap, the keyboard mounting member is a keycap, the keyboard to be mounted is a scissor-foot support for completing the mounting on the support base 15, and the support of the support base 15
- the body is movable in the second direction to the mounting position of the scissor foot and is movable in the second direction to the mounting position of the keycap.
- the optimal number of rows of the XY mounting device is the number of rows of keyboard mounts that can be installed simultaneously for each movement of the XY mounting device.
- the optimum number of rows of the XY mounting device is 3 rows.
- the driving device controls the carrying restriction mechanism and the mounting actuator of each of the sub-mounting devices in a row.
- the driving device can separately control the carrying restriction mechanism of each sub-mounting device, the mounting executing mechanism, or independently control the carrying restriction mechanism and the mounting executing mechanism of at least one sub-mounting device of the row.
- the pick-up position is a position in which the sub-mounting devices are aligned with the row-arranged keyboard mounts
- the mounting position is a position at which the sub-mounting devices are aligned with the aligned keyboard-mounting members.
- the first direction stretching device drives the first direction stretching mechanism to enable the child mounting device to be telescopically movable along the first direction rail 33
- the first direction driving device drives the XY mounting device to move along the first direction rail 33.
- the direction guides 33 are arranged in the first direction.
- the spacing between the sub-mounting devices is L, and the spacing between the keyboard mounting members is L1.
- the driving device can drive the first-direction telescopic mechanism to make the sub-mounting devices between the sub-mounting devices.
- the pitch L is equal to the distance L1 between the keyboard mounts and the distance L2 between the keyboard mounts.
- the XY mounting device has at least 2 rows, and the second direction stretching mechanism is disposed between the XY mounting devices in the second direction.
- the line spacing between the keyboard mounting members is not equal to the line spacing between the keyboard mounting members, and the driving device can drive the XY mounting device to move in the second direction by the second direction telescopic mechanism.
- the carrier supporting the bottom plate 15 moves in the second direction.
- the XY mounting device is composed of a row of function keypad XY mounting devices and a minimum row of typing keypad XY mounting devices.
- the keyboard mounting piece of a certain line of the typing keypad on the keyboard to be mounted is installed, when the number of the XY mounting device carrying the moving keyboard mounting member is larger than the keyboard installed on the keyboard to be mounted, the keyboard installation is required.
- the actuator of the XY mounting device completes the installation of the keyboard mount of the line, the XY mounting device carries the excess keyboard mounts (n-n1) to other rows of the keyboard to be mounted for installation or Move to the next keyboard to be installed to implement the installation.
- the keyboard mounting piece of a certain line of the typing key area on the keyboard to be mounted is installed, when the number of the XY mounting device mounting the line carries the number of the moving keyboard mounting parts n ⁇ the corresponding line on the keyboard to be mounted needs to be installed.
- the actuator of the XY mounting device completes the installation of the keyboard mount of the row, and the unmounted position of the row of the keyboard to be mounted is extracted by the XY mounting device to extract the keyboard mount for installation or by another A desktop automatic installation unit is installed.
- the first telescopic mechanism is constituted by a screw mechanism, and the number of the screw transmission pairs of the screw mechanism is the same as that of the sub-mounting device, wherein the transmission nut 75 is fixed on the sub-mounting device, and the transmission screw 71 is fixedly connected with the transmission shaft 72.
- the driving device has a telescopic driving device for driving the telescopic mechanism, and the timing belt of the telescopic driving device is fixedly connected with the sub-mounting device near the middle portion, and the screw driving pair threads on the left and right sides of the fixedly connected sub-mounting device are oppositely rotated.
- the first telescopic mechanism is composed of a sleeve telescopic mechanism
- the sleeve telescopic mechanism is composed of a plurality of spacing adjusting sleeves 42, a spacing matching shaft 43, and an adjusting electromagnetic coil 47, wherein the spacing adjusting sleeve 42 is matched with the spacing
- the shaft 43 is slidably engaged with the center of the circle, and one end of the spacing shaft 43 is connected to the iron core of the adjusting electromagnetic coil 47.
- the other end of the spacing shaft 43 is connected with a spring, and the spring is pressed on the end surface of the sub-mounting adjusting seat 40 to adjust the electromagnetic
- the pitch matching shaft 43 is movable in the axial direction of the adjustment electromagnetic coil 47.
- a vertical limiting shaft nail 41 on the circumferential surface of the spacing matching shaft 43.
- the limiting shaft nail 41 is arranged along the length direction of the spacing matching shaft 43, and the limit of the limiting shaft nail 41 and the spacing adjusting sleeve 42 is limited.
- the end faces of the through holes 46 are matched by the end faces, and the adjacent two limit pin nails 41 are matched with the end faces of the adjacent two strip limit through holes 46; the adjacent two limit pin nails 41 and the phase
- the end faces of the limit shoulders 44 at the opposite ends of the pitch adjusting sleeve 42 are respectively in contact with the end faces of the adjacent two mounting adjusting seats 40, between the submounting devices
- the spacing is equal and the spacing is the largest.
- the airflows of the sub-mounting devices of one row are all turned on, and the sub-mounting devices are installed with the keyboard mounting members in a row.
- At least one sub-mounting device has a separate pneumatic channel connected to a separate control valve, and at least one sub-mounting device can be mounted with at least one keyboard mount.
- the XY mounting device of the typing keypad is arranged in two rows.
- the XY mounting device of the typing keypad is arranged in one row
- the XY mounting device of the F-key area of one row is fixedly connected with the XY mounting device of the one-line typing keypad, and is slidably engaged with the first direction sliding rail 33.
- the keyboard to be mounted member is a mating portion of the key unit arranged in a row on the supporting bottom plate 15, and a blanking die 61 is disposed above the picking position, and the blanking die 61 is used for punching
- a scissors distributing mechanism is arranged on the blanking die 61
- the sub-mounting device is a channel mounting device 62, the channel The mounting device 62 is located below the blanking die 61.
- the scissor foot supports arranged in the vertical and horizontal directions are respectively aligned with the blanking inlets, the scissor feet are connected together by the process connecting ribs 64, and the blanking punch 66 is bent downward to connect the ribs 64 so that the scissor feet support the rotation. Angle, after the scissors foot support is close to the mold inlet guiding surface 67, the process connecting rib 64 is broken, and the scissor foot supports the blanking die 61.
- the lower die plate of the blanking die 61 has a vertical and horizontal arrangement for supporting the scissor foot to rotate from a flat shape to a standing feed channel, and the blank feeding channel is connected by a blanking inlet, a blanking outlet, and a connection.
- the connecting inlet and the blanking outlet are connected, and the blanking inlet can accommodate the flat-shaped scissor foot support, and the blanking inlet is gradually narrowed downward and penetrates downwardly through the lower template of the blanking die 61, and the end of the connecting channel can be Accommodates the standing shape to support the scissors feet.
- the process connecting rib 64 is composed of the first process connecting rib 64a and the second process connecting rib 64. After the blanking punch 66 punches down the first process connecting rib 64a, the blanking punch 66 is bent downward. The second process connects the ribs 64, and the length direction of the second process connecting ribs is arranged along the length direction of the scissor foot support.
- the scissors distributing mechanism is composed of a row control switch
- the row control switch is composed of a long strip type long switch bar 70 and a switch rod tractor.
- the blanking die 61 has a die erecting passage extending through the line in the first direction.
- the row switch bar of the 68 is matched with the hole 69a, and the long switch bar 70 is slidably engaged with the row switch bar through hole 68.
- the row switch bar 70 has a row switch bar through hole 69 arranged in a direction perpendicular to the longitudinal direction, and each row of switch bars The spacing between the through holes 69 is equal to the spacing between the individual erecting channels 68.
- each row of switch bar through holes 69 is equal to the width between the individual die uprights 68.
- the row switch bar through hole 68 is in the initial position, the row switch bar through hole 69 is displaced from the die upright passage 68, and the scissor foot support is restricted to the upper surface of the long switch bar 70;
- the tractor pull bar switch bar 70 moves in the first direction, and when the row switch bar through hole 69 is electrically connected to the die upright channel 68, the scissor foot supports the row switch bar through hole 68.
- the keyboard mounting member is the keycap 1
- the keyboard to be mounted is supported by the scissor foot on the supporting bottom plate 15
- the sub-mounting device is a key cap mounting device
- the carrying restriction mechanism is a vacuum suction head of the adsorption keycap 1.
- the vacuum suction head 23 is disposed on the key cap mounting device; when the key cap 1 is mounted, the vacuum suction head 23 on the key cap mounting device adsorbs the keycap 1 in the take-up position, and carries the keycap 1 to the support bottom plate 15 Above.
- the vacuum suction head 23 is connected to the air flow suction pipe 20, and the suction pipe electromagnet 19 can drive the air flow suction pipe 20 to move in the third direction.
- the air flow suction pipe 20 and the coil bobbin 19 have the same center of the bobbin, and the vacuum suction head 23 passes through the air flow suction pipe. 20.
- the suction tube rubber tube 17, the suction tube joint 18 and the suction tube solenoid valve are electrically connected.
- a pair of rotatable scissors hooks 28 are disposed beside the air suction pipe 20, and the air flow suction pipe 20 and the scissors hooks 28 are arranged in the third direction, and the first direction side of the L-shaped scissors hook 28 can be rotated into the scissors feet.
- the cantilever end of the third direction side of the L-shaped scissors hook 28 is connected with a timing pulley 25, and the timing pulley 25 is in driving engagement with the timing belt 26.
- timing belt 26 is pulled and connected to a hook electromagnet 24, and the other end of the timing belt 26 is respectively connected to the tension spring.
- the sub-mounting device is a key cap mounting device
- the key cap mounting device is respectively provided with a vacuum suction head 23 for adsorbing the keycap 1, and a suction head Rotating mechanism; the vacuum nozzle 23 can be rotated by a certain angle under the driving of the nozzle rotating mechanism.
- the vacuum suction head 23 on the key cap mounting device adsorbs the keycap 1 at the take-up position, the XY mounting device carries the keycap 1 to the support bottom plate 15; the vacuum suction head 23 is at the suction head
- the rotating mechanism can be rotated to a certain angle.
- the sub-mounting device is a scissor mounting device
- the scissor mounting device is respectively provided with a vacuum suction head 23 for adsorbing the keycap 1 and a nozzle rotating mechanism; the vacuum suction head 23 It can be rotated by a certain angle under the driving of the tip rotating mechanism.
- the key support structure device and the supporting member of the invention are installed in the following manner: the installation device has high installation efficiency, high installation reliability, the installation process chain is greatly shortened, the installation device structure is simple, and the installation device cost is low (the production line workers are now 30) The advantages are reduced to 8 people, the length of the installation line is reduced by 10 times, and the cost of installing the production line is reduced by nearly 20 times.
- FIG. 1 is a schematic diagram showing a key distribution of an existing keyboard
- FIG. 2 is a schematic view showing the structure of a key device using a plastic scissor foot of a unit of the existing keyboard
- FIG. 3 is a perspective view showing a structure of a key device using a metal scissor foot of a unit of the existing keyboard;
- FIG. 4 is a perspective view showing a structure of a key device using a metal scissor foot of a unit of the existing keyboard
- Figure 5 is a schematic view showing the air suction pipe in an initial position under the action of the elastic force
- Figure 6 is a schematic view showing the upward movement of the airflow suction pipe against the elastic force under the action of the electromagnetic force
- Figure 7 is a positional relationship diagram of the scissors hook and the air suction pipe 20;
- Figure 8 is a schematic structural view of a sub-mounting device of a typing keypad
- Figure 9 is a schematic structural view of a sub-mounting device of a typing keypad
- Figure 10 is a schematic structural view of a sub-mounting device of the F keypad
- FIG. 1 Schematic diagram of the rotation of the scissors hook when the scissors hook is in the initial position
- Figure 12 a schematic view of the rotation of the scissors hook
- Figure 13 a schematic view of the space between the scissors foot and the support base plate after the scissors hook is rotated 90 degrees;
- Figure 14 is a schematic view of the scissor foot support and the scissors hook when the support plate 37 is moved downward;
- Figure 15 is a schematic view of the scissor foot support and the scissors hook when the support plate 37 stops moving;
- Figure 16 a schematic view of the vacuum suction head 23 moving downward when the key cap is in contact with the scissors hook;
- Figure 17 is a schematic view showing the scissor foot support and the key cap moving upward against the elastic force of the straw spring when the support plate 37 is moved upward;
- Figure 18 is a schematic view showing the rotation reset of the scissors hook
- Figure 21 is a schematic view of the XY mounting device of the F keypad
- Figure 22 is a schematic view of the XY mounting device of the typing keypad
- Figure 23 is a schematic view showing the rotation of the scissors hook 28 of the XY mounting device of the typing keypad
- Figure 24 is a schematic view showing the rotation of the scissors hook 28 when the hook electromagnet 24 of the XY mounting device of the typing keypad is open;
- Figure 25 is a schematic view showing the telescopic mechanism of the XY mounting device of the typing keypad in a maximum position
- Figure 26 is a schematic view showing the telescopic mechanism of the XY mounting device of the typing keypad in a minimum position
- Figure 27 is a schematic view showing the telescopic mechanism of the XY mounting device of the F keypad in a minimum position
- Figure 28 is a schematic view showing the telescopic mechanism of the XY mounting device of the F keypad in a maximum position
- Figure 29 is a schematic view of the automatic mounting device
- Figure 30 is a schematic view showing the installation of the F line 2 key, the ⁇ 4 key, the ⁇ 6 key, etc.;
- Figure 31 is a schematic view showing the installation of the F line ⁇ 1 key, the ⁇ 3 key, the ⁇ 5 key, etc.;
- FIG. 33 is a schematic diagram of the present invention completing the ⁇ row of keys of the typing keypad and the loading and moving of the two keys to the last row;
- Figure 34 is a schematic view showing the installation of the key area key of the present invention.
- Figure 35 is a 3D schematic view showing the structure of the scissor foot mounting device of the present invention.
- Figure 36 is a 3D schematic view showing the structure of the scissor foot mounting device of the present invention.
- Figure 37 is a 3D schematic view showing the structure of the scissor-foot mounting device of the present invention.
- Figure 38 is a 3D schematic view of the XY mounting device of the F keypad key of the present invention.
- Figure 39 is a 3D enlarged schematic view of the XY mounting device of the F keypad key of the present invention.
- Figure 40 is a 3D schematic view of the XY mounting device of the typing keypad button of the present invention.
- Figure 41 is a 3D enlarged schematic view of the XY mounting device of the typing keypad button of the present invention.
- Figure 42 is a schematic view showing the sub-mounting device of the present invention as a scissor-supporting rotary mounting of the channel mounting device;
- Figure 43 is a schematic view showing the sub-mounting device of the present invention as a scissor-supporting rotary mounting of the channel mounting device;
- the sub-mounting device of the present invention is a schematic view of the scissor-foot support rotation installation of the channel mounting device;
- the sub-mounting device of the present invention is a schematic view of a scissor-foot support rotation installation of the channel mounting device
- Figure 46 is a schematic view showing the sub-mounting device of the present invention as a scissor-supporting rotary mounting of the channel mounting device;
- the sub-mounting device of the present invention is a schematic view of a scissor-foot support rotation installation of the channel mounting device;
- Figure 48 is a schematic view showing a scissor foot plate of a typing key area used in a key switch device of a unit;
- Figure 49 is a schematic view showing the position of the blanking punch 66 on the scissor foot plate
- Figure 50 is a schematic view showing the position of the blanking punch 66 on the scissor foot plate
- Figure 51 is a side view of the blanking process 66 of the blanking punch 66;
- Figure 52 is a side view showing the start of rotation of the scissor foot support when the blanking punch 66 bends the craft rib;
- Figure 53 is a 3D view showing the start of rotation of the scissor foot support when the blanking punch 66 bends the craft rib;
- Figure 54 is a side view showing the continued rotation of the scissor foot support when the blanking punch 66 bends the craft rib;
- Figure 55 is a 3D view of the scissor foot support continuing to rotate when the blanking punch 66 bends the craft rib;
- Figure 56 is a side view of the scissor foot support when the blanking punch 66 breaks the process rib;
- Figure 57 is a schematic view showing the positional relationship of the channel mounting device by the blanking die and the sub-mounting device;
- Figure 58 is a schematic view showing the structure of the scissor foot supporting in the channel of the channel mounting device and the scissors dispensing mechanism;
- Figure 59 is a schematic view of the scissor foot support blocked by the scissors dispensing mechanism in the passage of the channel mounting device;
- Figure 60 is a schematic view showing the alignment of the installation of the channel mounting device and the blanking outlet of the blanking die;
- Figure 61 is a schematic view showing the support of the scissors feet when the scissors dispensing mechanism is opened;
- Figure 62 is a schematic view of the scissor foot support entering the sub-mounting device by the channel mounting device;
- Figure 63 is a schematic view showing the alignment of the movement of the XY mounting device and the fitting portion on the left side of the support bottom surface;
- Figure 64 is a schematic view showing the alignment of all the sub-mounting devices and the supporting portions of the support bottom surface by the telescopic mechanism;
- Figure 65 is a schematic view showing the sub-mounting device completing the rotation mounting of the scissor foot support
- Figure 66 is a schematic view showing the fixed connection of the transmission screws 71 and the transmission shaft 72;
- Figure 67 a schematic view of the sub-mounting device at a minimum spacing, the drive screw 71 of the screw mechanism and the transmission nut 75;
- Figure 68 is a schematic view showing the maximum distance between the sub-mounting devices, the transmission screw 71 of the screw mechanism and the transmission nut 75;
- Figure 69 is a schematic view showing the maximum spacing of the sub-mounting devices, and the transmission shaft 72 of the screw mechanism is two;
- each sub-mounting device is at a minimum spacing
- the transmission shaft 72 of the screw mechanism is a schematic view of two
- Figure 72 is a schematic view showing the scissor foot support and the key cap of the desktop automatic mounting device
- Figure 73 is a schematic view showing the removal of the door type bracket, the blanking die, and the like in Figure 72;
- Figure 74 is a schematic illustration of the movement of the carrier of Figure 73.
- the vacuum suction head 23 is connected with the air suction pipe 20.
- the suction pipe electromagnet 19 can drive the air suction pipe 20 to move upward against the elastic force generated by the suction pipe spring 22, and the air flow suction pipe 20 and the suction pipe electromagnetic
- the axial center of the coil of the iron 19 is the same as the center of the circle, and the air suction pipe 20 is slidably engaged with the suction tube sleeve 21.
- the vacuum suction head 23 is guided by the air flow suction pipe 20, the suction pipe rubber pipe 17, the suction pipe joint 18 and the suction pipe solenoid valve (not shown).
- the suction pipe solenoid valve is used for controlling the opening and closing of the air flow in the vacuum suction head 23, and the suction pipe device is constituted by the vacuum suction head 23, the air flow suction pipe 20, the suction pipe electromagnet 19, etc., and the air suction pipe is located at the initial position under the elastic force.
- Schematic diagram; Figure 6, is a schematic diagram of the upward movement of the airflow suction pipe against the elastic force under the action of electromagnetic force.
- a pair of rotatable scissors hooks 28 are disposed beside the air suction pipe 20, and the longitudinal direction of the air flow suction pipe 20 and the longitudinal direction of the scissors hook 28 are arranged in the second direction, and the L-shaped scissors are arranged.
- the short side hook 28a of the hook 28 is located in the plane of the first direction and the second direction, and the long side (ie, the upright side) of the scissors hook 28 is rotatably engaged with the hook sleeve 27, and the timing pulley 25 is fixedly coupled to the upper end of the scissors hook 28.
- the timing pulley 25 is matched with the transmission.
- the timing pulley 25 is provided with a torsion spring 29.
- One ends of the two timing belts 26 are respectively connected with a hook electromagnet 24, and the other ends of the two timing pulleys 25 are respectively connected with the tension springs. (Not shown in the figure, only the arrow indicates the direction of the spring force).
- the scissors hook 28, the timing pulley 25, the timing pulley 25, the hook electromagnet 24, and the like constitute a scissors hook device.
- the sub-mounting device is composed of a key cap mounting device 35, and the key cap mounting device 35 is slidable along the first direction rail 33.
- the key cap mounting device 35 is composed of a straw device, a scissors hook device and a sub-rack.
- the sub-rack is composed of the upper block 30, the lower block 34, and the left and right connecting plates 34a.
- FIGS. 8 and 9 are schematic structural views of the key cap mounting device 35 of the typing keypad.
- the scissor hook 28 When the hook electromagnet 24 is de-energized, the scissor hook 28 is in the initial position by the torsion spring 29, and when the scissor hook 28 is in the initial position, the short-side hook 28a is located in the first direction.
- the thickness dimension L of the key cap mounting device 35 of the typing keypad along the longitudinal direction of the first direction rail 33 is smaller than the size of the keycap 1;
- the thickness dimension L of the key cap mounting device 35 of the F key zone along the longitudinal direction of the first direction rail 33 is smaller than that of the two key caps 1 of the F key zone.
- the size; the key pad mounting device 35 of the F keypad is the same as the key cap mounting device 35 of the typing keypad.
- the vacuum suction head 23 of the key cap mounting device 35 sucks a keycap 1 while the straw electromagnet 19 is energized so that the bottom surface of the keycap 1 is higher than the upper surface of the scissors hook 28, the key
- the cap mounting device 35 is mounted and aligned with the mating portion of the support base plate, the support plate 37 carrying the left scissor foot 8 , the right scissor foot 4 , and the shearing plate assembly supporting the bottom plate 15 is relatively moved with the key cap mounting device 35 (this The embodiment employs a support plate 37) until the lower end of the scissor hook 28 of the keycap mounting device 35 comes into contact with the support base 15 or the membrane switch piece 12.
- the hook electromagnet 24 is energized, and the short side hook 28a is rotated 90 degrees from the initial position into the space between the scissor foot support and the support base 15.
- the scissor foot support is composed of a left scissor foot 8 and a right scissor foot 4.
- the vacuum suction head 23 of the sub-mounting device sucks a keycap 1, and the suction solenoid 19 is energized against the elastic force of the suction spring 22 so that the bottom surface of the keycap 1 is higher than the upper surface of the scissors hook 28, and the short side hook 28a is rotated 90 degrees from the initial position into the space between the scissor foot support and the support base plate 15, the support plate 37 and the short side hook 28a are relatively moved in the second direction (this embodiment uses the support plate 37 downward mobile).
- the suction tube electromagnet 19 is powered off, and the vacuum suction head 23 is moved downward by the elastic force to contact the upper surface of the key cap 1 and the scissors hook 28;
- the support plate 37 continues to move upwardly, and the scissor foot support cooperates with the keycap.
- the XY mounting device of the F keypad and the XY mounting device of the typing keypad use a plurality of key cap mounting devices 35, and a telescopic mechanism is installed between the key cap mounting devices 35.
- the telescopic mechanism is composed of a telescopic mechanism.
- the plurality of pitch adjusting sleeves 42, the spacing and matching shafts 43, and the adjusting electromagnetic coils 47 are formed.
- the spacing adjusting sleeves 42 are slidably engaged with the spacing and matching shafts 43 and are centered.
- the spacing and matching shafts 43 and the core shaft 47 of the adjusting electromagnetic coils 47 pass through. Adjust the connection 49 fixed connection,
- the sub-mounting adjustment seat 40 is a part of the keycap mounting device 35 (this embodiment is formed by extending a boss from the lower machine block 34 on the keycap mounting device 35), and the sub-mounting adjustment seat 40 has a sub-mounting installation in the first direction.
- the through-arc of the adjusting seat 40 is equal to the outer circle of the spacing adjusting sleeve 42.
- the spacing adjusting sleeve 42 is slidably engaged with the through-arc of the mounting adjusting seat 40, and has two limits at the two ends of the spacing adjusting sleeve 42.
- Position shoulder 44 is provided.
- the thickness of a key cap mounting device 35 of the F keypad in the longitudinal direction of the first direction guide rail ⁇ the length of the two keys of the F key zone on the keyboard.
- the thickness of a key cap mounting device 35 of the typing keypad in the longitudinal direction of the first direction rail 33 is ⁇ the length of a key of the typing keypad on the keyboard.
- a hook electromagnet 24 is fixedly mounted on the left and right end faces of the two key cap mounting devices 35 at the left and right ends, and the axis of the hook electromagnet 24 core is arranged in the first direction, and the two hooks are arranged.
- the iron cores of the electromagnets 24 are respectively connected to one end of the timing belt 26, the other end of the timing belt 26 is connected to a tension spring (not shown), and the timing belt 26 and the plurality of timing pulleys on the plurality of keycap mounting devices 35, respectively. 25, drive connection,
- the adjusting electromagnetic coil 47 is fixedly connected to the keycap mounting device 35 at one end of the XY mounting device, and the limiting shoulder 44 of the spacing adjusting sleeve 42 at the other end is spring-loaded to the mounting adjusting seat 40 of the XY mounting device keycap mounting device 35. On the end face.
- a vertical limiting shaft nail 41 is arranged on the circumferential surface of the spacing shaft 43.
- the limiting shaft nail 41 is arranged along the length direction of the spacing matching shaft 43.
- the limiting shaft nail 41 and the strip adjusting sleeve 42 are limited to the through hole 46.
- the end face limit fits, and the adjacent two limit pin nails 41 are engaged with the end faces of the adjacent two strip limit through holes 46.
- the key cap mounting devices 35 are respectively located at the mounting position and the picking position.
- the pitch matching shaft 43 is movable in the axial direction of the adjustment electromagnetic coil 47.
- the electromagnetic coil 47 fixed on the keycap mounting device 35 on the side of the XY mounting device drives the pitch matching shaft 43 to move outwardly against the elastic force, and the shoulder of the pitch matching shaft 43 is pushed by the spring.
- the keycap mounting devices 35 on one side move in the same direction until the adjacent keycap mounting devices 35 are at a minimum pitch.
- the electromagnetic coil 47 fixed on the key cap mounting device 35 on the side of the XY mounting device drives the pitch matching shaft 43 to move inward against the elastic force, in the spring, the limiting shaft nail 41, and the pitch adjustment Under the action of the sleeve 42 , the pitch of each of the key cap mounting devices 35 is pulled to the maximum.
- the desktop automatic mounting device controls the second direction driving device to drive the XY mounting device to adjust the mounting line spacing, and adjusts the mounting pitch by replacing the telescopic mechanism with different pitches, thereby facilitating the desktop automatic mounting device to become a universal model mounting device.
- the telescopic mechanism of the XY mounting device of the typing keypad is at the maximum position
- the telescopic mechanism of the XY mounting device of the typing keypad is at a minimum position
- the telescopic mechanism of the XY mounting device of the F keypad is at the minimum position.
- the telescopic mechanism of the XY mounting device of the F keypad is at the maximum position
- the desktop automatic mounting device is composed of an XY mounting device, a frame 50, a guide rail, a carrier supporting the bottom plate 15, and a driving device, wherein the XY mounting device is independent of the first direction expansion mechanism and at least one row.
- the sub-mounting device is configured with a carrying restriction mechanism and a mounting actuator, the carrying restriction mechanism limits the keyboard mounting member to the sub-mounting device, and the mounting actuator is used for mounting the keyboard mounting member on the keyboard to be mounted
- the XY mounting device extracts at least one row of keyboard mountings from the picking position, and carries the moving keyboard mounting member to the mounting position along the first direction and the second direction;
- the driving device drives the XY mounting device to reciprocate at the picking position and the mounting position:
- the XY mounting device is moved in the second direction such that at least one row of the XY mounting device is aligned with a row of the row of keyboard mounting members such that at least one row of the XY mounting device is aligned with a row of the row of keyboard mounting components to be mounted,
- the XY mounting device is moved in the first direction such that at least one of the sub-mounting devices is aligned with the one of the keyboard mounting members arranged in a row in a first direction, so that at least one of the sub-mounting devices and one of the keyboard-mounted devices to be mounted are arranged along the first direction.
- the first direction telescopic mechanism makes the spacing L between the sub-mounting devices equal to the spacing L1 between the keyboard mounting members, so that the spacing L between the sub-mounting devices and the keyboard to be mounted
- the spacing L2 is equal; the carrier supporting the base plate 15 and the carried keyboard mounting on the XY mounting device move relative to each other in the third direction.
- the desktop automatic mounting device is composed of an XY mounting device, a frame 50, a rail, a carrier supporting the bottom plate 15, and a driving device, wherein the XY mounting device is composed of a first direction telescopic mechanism and at least one row of independent sub-mounting devices;
- the device is provided with a carrying restriction mechanism, a mounting actuator, the carrying restriction mechanism limits the keyboard mounting member to the sub-mounting device, the mounting actuator is used for mounting the keyboard mounting member on the keyboard to be mounted;
- the XY mounting device is from the picking position Extracting at least one row of keyboard mounting members, carrying the moving keyboard mounting member to the mounting position in the first direction and the second direction;
- the optimal number of rows of the XY mounting device is the number of rows of the keyboard mounting members that can be simultaneously installed for each movement of the XY mounting device;
- the carrier supporting the base plate 15 and the carried keyboard mounting member on the XY mounting device move relative to each other in the third direction.
- the XY mounting device is constituted by a key cap-XY mounting device
- the key cap-XY mounting device is constituted by one or at least one row of sub-mounting devices
- the sub-mounting device is a key cap mounting device
- the sub-mounting device is composed of
- the key cap mounting device 35 is configured, the keyboard to be mounted is supported by the scissor foot on the supporting bottom plate 15, and the carrying restriction mechanism is constituted by the vacuum suction head 23 of the adsorption keycap 1, and the vacuum suction head 23 is disposed on the key cap mounting device;
- the vacuum suction head 23 on the key cap mounting device adsorbs the keycap 1 in the take-up position and carries the keycap 1 above the support bottom plate 15.
- the vacuum suction head 23 is connected to the air flow suction pipe 20.
- the suction pipe electromagnet 19 can drive the air flow suction pipe 20 to move in the third direction.
- the air flow suction pipe 20 and the coil bobbin 19 have the same center of the bobbin, and the vacuum suction head 23 passes through the air flow suction pipe 20 and the suction pipe rubber.
- the tube 17, the pipette joint 18 and the pipette solenoid valve are electrically connected.
- a pair of rotatable scissors hooks 28 are disposed beside the air suction pipe 20, and the air flow suction pipe 20 and the scissors hook 28 are arranged in the third direction, and the first direction side of the L-shaped scissors hook 28 can be rotated into the scissors foot support and the support bottom plate. The space between the 15th.
- a timing pulley 25 is connected to the cantilever end of the L-shaped scissor hook 28 in the third direction, and the timing pulley 25 is in driving engagement with the timing belt 26.
- One end of the timing belt 26 is pulled and connected to a hook electromagnet 24, and the other end of the timing belt 26 is connected to a tension spring, respectively.
- the optimal number of rows of the XY mounting device is the number of rows of keyboard mounts that can be installed simultaneously for each movement of the XY mounting device.
- the optimal number of rows for the XY mounting device is 3 lines.
- the driving device controls the carrying restriction mechanism and the mounting actuator of each sub-mounting device in a row.
- the driving device can control the carrying restriction mechanism of each sub-mounting device, the mounting executing mechanism, or independently control the carrying restriction mechanism and the mounting executing mechanism of at least one sub-mounting device of the row.
- the pick-up position is a position in which the sub-mounting devices are aligned with the row-arranged keyboard mounts
- the mounting position is a position at which the sub-mounting devices are aligned with the aligned keyboard-mounting members.
- the first direction telescopic drive device can drive the sub-mounting device to be telescopically movable along the first direction rail 33 by driving the first direction telescopic mechanism, and the first direction driving device drives the XY mounting device to move along the first direction rail 33, the first direction rail 33 along The first direction is arranged.
- the spacing between the sub-mounting devices is L, and the spacing between the keyboard mounting members is L1.
- the driving device can overdrive the first-direction telescopic mechanism so that the spacing L between the sub-mounting devices is respectively
- the spacing L1 between the keyboard mounting members is equal to the spacing L2 between the keyboard mounting members.
- the second direction stretching mechanism is disposed between the XY mounting devices in the second direction.
- the second direction expansion mechanism has the same structure as the first direction expansion mechanism.
- the line spacing between the keyboard mounts is not equal to the line spacing between the keyboard mounts, and the driving device can drive the XY mounting device to move in the second direction by the second direction telescopic mechanism.
- the carrier supporting the bottom plate 15 moves in the second direction.
- the XY mounting device is composed of a row of function keypad XY mounting devices and a minimum of one typing keypad XY mounting device.
- the XY mounting device When installing the required keyboard mount for a certain line of the typing keypad on the keyboard to be mounted, when the number n of the XY mounting device carrying the mobile keyboard mount is greater than the number of keyboard mounts n1 to be installed on a line on the keyboard to be mounted After the actuator of the XY mounting device is installed, the XY mounting device moves the excess keyboard mounting members (n-n1) to other rows of the keyboard to be mounted to move or move to the next one. The keyboard to be installed is installed.
- the XY mounting device that installs the row carries the number of moving keyboard mounts n ⁇ the corresponding keyboard on the keyboard to be mounted requires the keyboard mount to be installed
- the actuator of the XY mounting device after completing the keyboard mounting of the row, the unmounted position of the row of the keyboard to be mounted, the XY mounting device further extracts the keyboard mounting member for installation or is automatically installed by another desktop The mounting device is installed.
- the first telescopic mechanism telescopic mechanism is composed of a sleeve telescopic mechanism
- the sleeve telescopic mechanism is composed of a plurality of spacing adjustment sleeves 42, a spacing matching shaft 43, and an adjusting electromagnetic coil 47, wherein the spacing adjusting sleeve 42 and the spacing matching shaft 43 Sliding fit and the same center, one end of the spacing shaft 43 is connected with the iron core of the adjusting electromagnetic coil 47, and the other end of the spacing shaft 43 is connected with a spring, and the spring is pressed on the end surface of the sub-mounting adjusting seat 40, and the electromagnetic coil 47 is adjusted.
- the pitch matching shaft 43 is movable in the axial direction of the adjustment electromagnetic coil 47.
- a vertical limiting shaft nail 41 is arranged on the circumferential surface of the spacing shaft 43.
- the limiting shaft nail 41 is arranged along the length direction of the spacing matching shaft 43.
- the limiting shaft nail 41 and the strip adjusting sleeve 42 are limited to the through hole 46.
- the end face limit fits, the adjacent two limit pin nails 41 are matched with the end faces of the adjacent two strip limit through holes 46; the adjacent two limit pin nails 41 and the adjacent two When the end faces of the long-length limiting through-holes 46 are in contact; when the end faces of the limiting shoulders 44 at the opposite ends of the spacing adjusting sleeve 42 are respectively in contact with the end faces of the adjacent two mounting adjusting seats 40, the spacing between the sub-mounting devices is equal and the spacing is maximum.
- the desktop automatic mounting device is composed of an XY mounting device, a support plate 37, a first direction driving device, a second direction driving device, and a third direction driving device.
- the first direction driving device is composed of a first stepping motor 52, a first timing belt 53, and a pair of timing pulleys.
- the first direction driving device drives the sub-mounting device of the F-key zone connected together, and the sub-mounting of the typing keypad The device slides along the first direction slide rail 33.
- the second direction driving device is composed of a second stepping motor 55, a second timing belt 54, and a pair of timing pulleys, and the second direction driving device drives the XY mounting device of the F key zone connected together, and the XY mounting of the typing keypad The device slides along the second direction slide rail 51.
- the third direction driving device (not shown) is constituted by a driving cylinder (not shown) mounted on the side of the supporting plate 37, and the cylinder for driving the cylinder is connected to the frame 50, and the cylinder shaft and the supporting plate 37 are provided. Connected, the axis of the cylinder shaft coincides with the third direction.
- the driving device can drive the support plate 37 to move in the second direction, so that the support plate bottom plate 15 is clamped on the support plate 37, and the support plate 37 is mounted on the support plate 37 from top to bottom.
- a plate bottom plate 15, a second support plate bottom plate 15, and a second support plate bottom plate 15 are used for mounting the first support plate bottom plate 15 to complete the installation of redundant keyboard mounting members.
- the XY mounting device extracts the keyboard mounting member from the picking position. If the installation of the first supporting plate bottom plate 15 is completed, four rows of keyboard mounting members are extracted, and when the number of the extracted four rows of keyboard mounting members is larger than that required for the first supporting plate bottom plate 15 In the case of the number, the excess keyboard mounts are mounted on the second support base plate 15 until the second support base plate 15 is completed.
- the desktop automatic mounting device is constituted by an XY mounting device that mounts a keyboard mounting member in the typing key area, and the XY mounting device of the typing key area of the desktop automatic mounting device is arranged in one row or two rows, but is optimally arranged in one row.
- the desktop automatic mounting device is provided with an XY mounting device of a row of F keypads and an XY mounting device of a row of typing keys.
- the XY mounting device of the F-key zone is fixedly coupled to the XY mounting device of the one-line typing keypad, and is slidably engaged with the first directional rail 33.
- the vacuum suction head 23 on the sub-mounting device adsorbs the keycap 1 at the take-up position, and the driving device drives the XY mounting device to carry the keycap 1 to the support bottom plate 15, and the first direction telescopic mechanism drives the sub-mounting device Extending or retracting along the first direction guide rail 33 until the keycap 1 enters the mounting position.
- the XY mounting device has a pneumatic passage connected to the sub-mounting device, and the sub-mounting device carrying the excess keyboard mounting member (n-n1) has a separate pneumatic passage connected with a separate control valve for installation of the sub-mounting device for the row installation. The airflow of all sub-mounting devices is turned on.
- the automatic installation device completes the F line ⁇ 2 button, the ⁇ 4 button, the ⁇ 6 button button ... installation.
- the automatic installation device completes the F line ⁇ 1 key, the ⁇ 3 key, the ⁇ 5 key... installation.
- the automatic mounting device completes the ⁇ line of keys in the typing area and carries a key to the last line of installation.
- the automatic installation device completes the ⁇ line of the typing keypad and carries the two keys to the last line of installation.
- the automatic installation device completes the installation of the typing keypad key.
- the XY mounting device is composed of a scissors-XY mounting device
- the scissors-XY mounting device is composed of at least one or at least one row of sub-mounting devices
- the sub-mounting device is The scissors mounting device and the sub-mounting device are constituted by the channel mounting device 62.
- the keyboard to be mounted is a fitting portion of the key unit arranged in a row on the support bottom plate 15, and a blanking die 61 is disposed above the take-up position, and the blanking die 61 is used for punching the process connecting rib and making the flat-shaped scissors foot When supported at the exit of the channel of the blanking die 61, the rotation is standing; the scissor distribution mechanism is disposed on the blanking die 61; the sub-mounting device is the channel mounting device 62, and the channel mounting device 62 is located below the blanking die 61, the channel mounting device 62 In the pick-up position, the channel inlet 63 of each channel mounting device 62 is mounted in alignment with the blanking exit location, and the scissor foot supports a rotational mounting space below the channel outlet of the channel mounting device 62.
- the longitudinal and horizontal scissor foot supports are respectively aligned with the blanking inlets, the scissor feet are connected together by the process connecting ribs 64, and the blanking punch 66 is bent downward to connect the ribs 64 so that the scissor feet are supported to rotate by a certain angle (70 degrees). -90 degrees), after the scissor foot support approaches the mold inlet guide surface 67, the process connecting rib 64 is broken, and the scissor foot supports the blanking die 61.
- the lower die plate of the blanking die 61 has vertical and horizontal arrangement of the blank feeding passage for the scissor foot support to rotate from the flat horizontal to the standing shape, and the blank feeding passage is composed of the blanking inlet, the blanking outlet, the connecting blanking inlet and the falling.
- the connecting passage of the material outlet is formed, and the blanking inlet can accommodate the flat-shaped scissor foot support, and the blanking inlet is gradually narrowed downward and penetrates downwardly through the lower template of the blanking die 61, and the end of the connecting passage can accommodate the standing shape. Support the scissors feet.
- the process connecting rib 64 is composed of a first process connecting rib 64a and a second process connecting rib 64. After the blanking punch 66 punches down the first process connecting rib 64a, the blanking punch 66 is directed.
- the second process connects the ribs 64, and the length direction of the second process connecting ribs is arranged along the length direction of the scissor foot support.
- the scissors dispensing mechanism is composed of a row control switch
- the row control switch is composed of a long strip type long switch bar 70 and a switch bar tractor, and has a row extending in the first direction on the blanking die 61.
- the row switch bar fitting hole 69a of the die upright passage 68, the long switch bar 70 is slidably engaged with the row switch bar through hole 68, and the row switch bar through hole 69 is arranged on the long switch bar 70 in a direction perpendicular to the longitudinal direction.
- the spacing between the rows of switch bar through holes 69 is equal to the spacing between the individual die uprights 68.
- each row of switch bar through holes 69 is equal to the width between the individual die uprights 68.
- a blanking die 61 is disposed above the picking position, and a scissor distributing mechanism is disposed on the blanking die 61.
- the submounting device is the channel mounting device 62, and the channel mounting device 62 is at the picking position.
- the channel inlet 63 of each channel mounting device 62 is aligned with the blanking outlet.
- the cylinder of the blanking cylinder 58 is connected to the frame 50, and there is a blanking die 61 below the blanking cylinder 58.
- the main die body such as the lower die plate of the blanking die 61 is connected to the frame 50, and the upper die plate 60 of the blanking die 61 is provided. It is connected to the blanking cylinder shaft 59. There is a line space below the blanking die 61.
- the longitudinal and horizontal scissor foot supports are respectively aligned with the blanking inlet, and the scissor foot supports are connected together by the process connecting rib 64, and the blanking punch 66 is oriented.
- the lower bending process connecting rib 64 rotates the scissor foot support by a certain angle. After the scissor foot support approaches the die inlet guide surface 67, the process connecting rib 64 is punched, and the scissor foot supports the die erection channel 68 of the blanking die 61.
- the process connecting rib 64 is composed of a first process connecting rib 64a and a second process connecting rib 64. After the blanking punch 66 punches down the first process connecting rib 64a, the blanking punch 66 is bent downward and the second process is connected.
- the rib 64, the length direction of the second process connecting rib is arranged along the length direction of the scissor foot support.
- the scissor-foot plate of the typing key area used in the key switch device of one unit is connected as a whole to form a unit scissor foot plate 65 through four process connecting ribs 64, and is connected by a plurality of unit scissor foot plates 65 into an integral scissor foot board.
- the overall scissor foot plate is placed between the lower die plate of the blanking die 61 and the upper die plate 60 of the blanking die 61, and the scissor foot supports arranged in the vertical and horizontal directions on the overall scissor foot plate are respectively aligned with the blanking inlet.
- the blanking punch 66 is aligned with the four process connecting ribs 64 on the scissor blade.
- the blanking punch 66 breaks the two process connecting ribs 64, and the blanking punch 66 bends the remaining process connecting ribs 64 to support the rotation of the scissor foot.
- the blanking punch 66 causes the scissor foot support to continue to rotate. After the scissor foot support approaches the mold inlet guiding surface 67, the blanking punch 66 breaks the process connecting rib 64, and the scissor foot supports the blanking die.
- the mold of 61 erects the passage 68.
- each of the channel mounting devices 62 has two upright scissors channels 62a.
- the left scissor legs 8 and the right scissor legs 4 are separated by two erected scissors channels 62a.
- the air flow of the hole 62b is adsorbed on the side wall of the scissor passage 62a.
- the support plate 37 When the passage mounting device 62 enters the mounting position, the support plate 37 is moved upward to contact the upper surface of the support base 15 with the lower end of the scissor foot support, and the passage mounting means 62
- the airflow on the left side wall changes direction, the airflow pushes the left scissor foot 8 to rotate around the mating portion of the support base plate 15, the left scissor foot 8 rotates close to the right scissor foot 4, the airflow on the right side wall of the channel mounting device 62 changes direction, and the airflow pushes the right scissors
- the foot 4 rotates around the mating portion of the support bottom plate 15, and the scissor foot supports the unobstructed rotation in the opposite direction under the downward airflow and the gravity, and the scissor foot supports to form the mutual support structure.
- the carrying restriction mechanism is composed of a side wall of the scissors passage 62a, an air flow hole 62b, a rubber hose, an air flow joint, and an air flow control valve; the mounting actuator is provided by the side wall of the scissors passage 62a, the air flow hole 62b, the rubber hose, the air flow joint, and the air flow.
- the control valve is configured; the air flow hole 62b is electrically connected to the air flow control valve through a rubber hose, an air flow joint, or the like.
- the scissors distributing mechanism is composed of a row control switch
- the row control switch is composed of a long strip type long switch bar 70 and a switch rod puller (not shown), and the strip type long switch
- An equal distance row switch rod through hole 69 is disposed on the rod 70 along the longitudinal direction.
- the row control switch can also be constituted by a mechanism for controlling the branching punch 66 to work in a row, that is, each row of the scissor foot support of the five rows of scissors foot support on the whole scissors foot plate is punched into the mold.
- the row switch rod through hole 68 When the row switch rod through hole 68 is in the initial position, the row switch rod through hole 69 is displaced from the mold upright passage 68, and the scissor foot support is restricted to the upper surface of the elongated switch rod 70.
- the XY mounting device composed of the plurality of channel mounting devices 62 moves in the first direction and the second direction, and the first direction telescopic mechanism acts to press each channel mounting device 62 to the minimum distance, at which time the channel mounting device 62 is in the middle.
- the switch bar tractor pulls the long bar switch bar 70 to move in the first direction (moving to the right), and when the row switch bar through hole 69 is electrically connected to the die upright channel 68, the scissor foot supports through the row switch bar through hole 69 The scissor foot supports the channel installation inlet 63 through the blanking outlet into the corresponding channel mounting device 62.
- the scissor foot support moves downward under the action of airflow and gravity, and at the same time, the support plate 37 moves up to the support plate 37.
- the surface of the surface of the channel mounting device 62 is closed, when the lower end of the scissor foot supports the upper surface of the support plate 37, the downward airflow is closed, and the airflow of the side wall of the channel mounting device 62 adsorbs the scissor foot support on the side of the channel mounting device 62.
- the support plate 37 moves downward to be separated from the outlet of the channel mounting device 62, and the XY mounting device composed of the plurality of channel mounting devices 62 moves in the first direction and the second direction, and the first direction expansion mechanism
- the mounting means for each channel 62 is pulled to the maximum distance, mounting device 62, where the channel is in the installed position, the scissor support the rotating airflow in the drive to complete the installation.
- the rest is the same as in the first embodiment.
- a plurality of transmission screws 71 are fixedly coupled to the transmission shaft 72, and the bearing 73a is fixedly coupled to the C timing pulley 73.
- the sub-mounting devices are arranged in a row, and each of the sub-mounting devices is fixedly connected with a transmission nut 75.
- Each of the transmission screws 71 is drivingly connected with a transmission nut 7, and a transmission screw 71 and a transmission nut 7 which cooperate with each other constitute a screw transmission.
- the C motor 74 is fixedly connected to a sub-mounting device near the middle portion. The screw drives on the left and right sides of the sub-mounting device are oppositely rotated.
- the C motor 74 is connected to the drive shaft 72 via the C timing pulley 73 and the timing belt.
- the transmission screw 71 drives the left and right sub-mounting devices to be equidistantly moved to the left and right by the transmission nut 75.
- the first telescopic mechanism and the second telescopic mechanism are composed of a screw mechanism, and the screw mechanism
- the number of the screw drive pairs is the same as the number of sub-mounting devices, wherein the drive nut 75 is fixed to the sub-mounting device, the drive screw 71 is fixedly coupled to the drive shaft 72, and the drive shaft 72 is drivingly coupled to the drive device.
- the maximum distance between the sub-mounting devices of this embodiment is 17.2 mm, the maximum spacing is 15.2 mm, and the number of sub-mounting devices is 11.
- the driving device has a telescopic driving device for driving the telescopic mechanism, and the timing belt of the telescopic driving device is fixedly connected with the sub-mounting device near the middle portion, and the screw driving auxiliary threads on the left and right sides of the fixedly connected sub-mounting device are oppositely rotated.
- the motor is fixedly connected to one of the sub-mounting devices, and the motor is drivingly connected to the drive shaft 72 of one of the sub-mounting devices, and the timing belt of the telescopic drive device is fixedly connected with one of the sub-mounting devices, the sub-mounting device and the first sub-side
- the pitch of the screw drive pair of the mounting device is t
- the pitch of the screw drive pair of the first sub-mounting device on the left side and the second sub-mounting device on the left side is 2t... the nth sub-mounting device on the left side and the n+th side on the left side
- the pitch of the screw drive pair of one sub-mounting device is nt.
- the motor is fixedly connected to one of the sub-mounting devices, and the motor is drivingly connected to the drive shaft 72 of one of the sub-mounting devices, and the timing belt of the telescopic drive device is fixedly connected with one of the sub-mounting devices, and the first sub-mounting device on the right side of the sub-mounting device
- the pitch of the screw drive pair of the device is t
- the pitch of the screw drive pair of the first sub-mounting device on the right side and the second sub-mounting device on the right side is 2t... the nth sub-mounting device on the right side and the n+1th column on the right side
- the pitch of the screw drive pair of the sub-mounting device is nt.
- the motor is fixedly connected with the sub-mounting device near the middle portion, and the motor is drivingly connected with the drive shaft 72 of the sub-mounting device near the middle portion, and the timing belt of the telescopic drive device is fixedly connected with the sub-mounting device near the middle portion, and the sub-mounting device and the sub-mounting device
- the pitch of the screw drive pair of the first sub-mounting device on the left and right sides of the device is t
- the pitch of the first sub-mounting device on the left and right sides and the screw drive pair of the second sub-mounting device on the left and right sides are both 2t...
- the pitch of the nth sub-mounting device on both sides and the screw drive pair of the n+1th sub-mounting device on the left and right sides are both nt.
- the transmission screw 71 when the number of sub-mounting devices is greater than 11, the transmission screw 71 is fixed on one of the transmission shafts 72, and when the sub-mounting device is contracted at the minimum position, the transmission screw 71 at the ends of the left and right sides is 71 Will interfere with the adjacent drive screw 71,
- the transmission shaft 72 of the telescopic mechanism is two, and the transmission screw 71 that interferes with the adjacent transmission screw 71 is fixed to the second transmission shaft 72, and the motor and the two transmission shafts 72 are provided. Drive connection.
- the rest is the same as in the first embodiment.
- the scissors-XY mounting device and the key cap-XY mounting device are mounted on the same frame 50, and the scissors-XY mounting device and the key cap-XY mounting device are respectively moved along the first side rail and the second side rail, and are supported.
- the carrier of the bottom plate 15 is moved in the second direction, and the picking position of the key cap, the picking position of the scissor foot, the mounting position of the key cap, and the mounting position of the scissor foot are all arranged along the second direction.
- the XY mounting device is composed of a scissors-XY mounting device and a key cap-XY mounting device; the scissors-XY mounting device and the key cap-XY mounting device are respectively provided with a first direction telescopic mechanism, a sub-mounting device, and a scissors-XY mounting device.
- the first direction telescopic mechanism and the sub-mounting device are configured, wherein the sub-mounting device is constituted by the channel mounting device 62, and the key cap-XY mounting device is composed of the first direction telescopic mechanism and the sub-mounting device, wherein the sub-amplifier device is configured by the key cap mounting device 35;
- the scissors-XY mounting device has a picking position of the scissor foot, a mounting position of the scissor foot, the keyboard mounting member is a scissor foot, and the keyboard to be mounted is a mating portion of the key unit arranged in a row on the support base plate 15, the key cap -
- the XY mounting device has a pick-up position of the key cap and a mounting position of the key cap, the keyboard mounting member is a key cap, the keyboard to be mounted is a scissor foot support for completing the mounting on the support base plate 15;
- the carrier body supporting the bottom plate 15 can be along the second The direction is moved to the mounting position of the
- the rest is the same as in the first embodiment.
- the sub-mounting device is a key cap mounting device, and the key cap mounting device is respectively provided with a vacuum suction head 23 for adsorbing the keycap 1 and a nozzle rotating mechanism;
- the tip 23 is rotatable by a certain angle while being driven by the tip rotating mechanism.
- the vacuum suction head 23 on the key cap mounting device adsorbs the keycap 1 at the take-up position, and the XY mounting device carries the keycap 1 to the support bottom plate 15; the vacuum suction head 23 is driven by the nozzle rotating mechanism Can be rotated at a certain angle.
- the sub-mounting device is a scissor mounting device, and the scissor mounting device is respectively provided with a vacuum suction head 23 for absorbing the key cap 1 and a nozzle rotating mechanism; the vacuum suction head 23 is rotated at the suction head The mechanism can be rotated to a certain angle.
- the desktop automatic mounting device is composed of a frame 50, a blanking die 61, a die drive mechanism, an XY mounting device, a carrier body supporting the bottom plate 15, and a driving device;
- the blanking cylinder 58 and the driving device commonly used in the punching machine are configured.
- the lower die plate of the blanking die 61 is fixed on the frame 50, and has an installation space below the blanking die 61, and the upper die plate of the blanking die 61 is connected with the die drive mechanism;
- the lower die plate of the blanking die 61 is provided with a blank feeding passage, which is composed of a blanking inlet, a blanking outlet, a connecting passage connecting the blanking inlet and the blanking outlet, and the blanking inlet can accommodate the arrangement along the XY plane.
- Scissor foot support, the lower part of the connecting channel can accommodate the scissor foot support in the third direction;
- the XY mounting device is located in the installation space and can move in the first direction and the second direction, and the carrier supporting the bottom plate 15 is located below the XY mounting device and can move in the first direction or the second direction;
- the driving device drives the XY mounting device to reciprocate between the picking position and the mounting position, and the picking position is located at the blanking outlet, and the mounting position is that the scissor foot support carried by the XY mounting device is aligned with the mating portion of the supporting bottom plate 15 in the third direction. s position.
- the desktop automatic mounting device is composed of a frame 50, a blanking die 61, a die drive mechanism, an XY mounting device, a carrier supporting the bottom plate 15, and a driving device;
- the lower die plate of the blanking die 61 is fixed on the frame 50, and has an installation space below the blanking die 61, and the upper die plate of the blanking die 61 is connected with the die drive mechanism;
- the lower die plate of the blanking die 61 has a row of blank feeding channels, and the blanking feeding channel is composed of a blanking inlet, a blanking outlet, a connecting passage connecting the blanking inlet and the blanking outlet, and the blanking inlet can accommodate along the XY plane.
- the lower part of the connecting passage can accommodate the scissor foot support in the third direction;
- the XY mounting device is located in the installation space and can move in the first direction and the second direction, and the carrier supporting the bottom plate 15 is located below the XY mounting device and can move in the first direction or the second direction;
- the XY mounting device is composed of a first direction telescopic mechanism and a minimum row of sub-mounting devices, and the first direction telescopic mechanism drives the row sub-mounting device to separate and close;
- the driving device drives the XY mounting device to reciprocate between the picking position and the mounting position, and the picking position is located at the blanking outlet, and the mounting position is that the scissor foot support carried by the XY mounting device is aligned with the mating portion of the supporting bottom plate 15 in the third direction. s position.
- the desktop automatic mounting device is composed of a frame 50, a blanking die 61, a die drive mechanism, an XY mounting device, a carrier supporting the bottom plate 15, and a driving device;
- the frame 50 is composed of a base, a machine arm, a middle part of the arm, and a top part of the arm, wherein the arm is connected with the base, and the middle part of the arm and the top part of the arm are respectively located on the arm, at the machine There is a mold space between the middle part of the arm and the top part of the arm.
- the die drive mechanism is connected with the top part of the arm, the upper die of the blanking die 61 is connected with the die drive mechanism, the lower die of the blanking die 61 is connected with the die part of the arm, and the blanking die 61 is located in the die space. There is installation space below the blanking die 61;
- the XY mounting device is located in the installation space and can move in the first direction and the second direction, and the carrier supporting the bottom plate 15 is located below the XY mounting device and can move in the first direction or the second direction;
- the desktop automatic mounting device has a picking position and a mounting position, and the picking position is located at the blanking outlet, and the mounting position is a position where the scissor foot support carried by the XY mounting device is aligned with the mating portion of the supporting bottom plate 15 in the third direction, the driving device The XY mounting device is driven to reciprocate at the pickup position and the mounting position.
- the blanking die 61 is provided with a switching device that controls the amount of scissor foot support that is fed from the blanking outlet.
- the middle part of the arm is composed of the middle mold base of the arm, and the top part of the arm is composed of the upper mold base of the arm.
- the XY mounting device consists of at least one sub-mounting device.
- the rest is the same as in the first embodiment.
Landscapes
- Input From Keyboards Or The Like (AREA)
Abstract
Description
优先权声明:Priority statement:
本发明的权利要求2、权利要求3、权利要求5、权利要求6、权利要求8及其从属权项要求2017-04-15向中国国家知识产权据递交的申请号为2017102463444的发明专利申请的权利要求及相应的实施例的优先权;
本发明涉及进行敲键操作的键开关装置,特别涉及装载在作为电子仪器的输入装置的键盘中的键开关装置。The present invention relates to a key switch device that performs a keystroke operation, and more particularly to a key switch device that is loaded in a keyboard as an input device of an electronic instrument.
现有笔记本型键盘、掌上计算机型键盘或者其他薄型键盘中普遍采用薄型支撑件支撑键帽,通过于中部或端部相互支撑的支撑件分别与支撑板、键帽连接形成相互联动的支撑结构。In the existing notebook keyboard, palm-type keyboard or other thin keyboard, a thin support member is generally used to support the keycaps, and the support members supported by the central portion or the end portions are respectively connected with the support plate and the keycap to form a supporting structure that is interlocked with each other.
如图1、现有的笔记本电脑型键盘打字键区(参见图1的阴影部分为打字键区)各键行与行之间错位排列,其中,键盘的第一行为功能键区,包括F1、F2……等键;打字键区第一行共有12个大小相同的键;打字键区的第二行的Q字母键的左边缘的位置在第二行的1数字键的中部附近,共有12个大小相同的键;打字键区的第三行的A字母键的左边缘的位置在第三行的Q字母键的左边缘向右1/3附近,第三行共有11个大小相同的键;打字键区的第四行的Z字母键的左边缘的位置在第四行的A字母键的中部附近,第四共有10个大小相同的键。As shown in FIG. 1, the existing notebook type keyboard typing key area (see the shaded part of FIG. 1 is a typing key area), and the key rows and rows are misaligned, wherein the first behavior function key area of the keyboard includes F1. F2......etc; the first line of the typing keypad has 12 keys of the same size; the position of the left edge of the Q letter of the second line of the typing area is near the middle of the 1st key of the second line, a total of 12 Keys of the same size; the left edge of the A letter of the third line of the typing area is located near the left edge of the Q letter of the third line to the right 1/3, and the third line has 11 keys of the same size. The position of the left edge of the Z letter key of the fourth row of the typing keypad is near the middle of the A letter key of the fourth row, and the fourth has a total of 10 keys of the same size.
所有型号的键盘(包括台式机键盘、笔记本电脑型键盘)的打字键区(字母键,如A符号键、B符号键等)的键,其大小同近、相对位置均相同、符号的排列方式相同.The keys of all types of keyboards (including desktop keyboards and notebook keyboards) have keystroke keys (such as A symbol keys, B symbol keys, etc.) that are the same size, relative position, and symbol arrangement. the same.
如图2、在装配于笔记本电脑型或掌上型计算机等便携式电子装置中的薄型,即低高度型键盘中,要求进行击打操作的键开关装置的低高度化,并且提高其操作性即手感好-----。一般情况下,能够在低高度型键盘中使用的键开关装置设有:支撑板(例如,金属薄板或键盘的下部底板);设置在支撑板上方的键帽;相互联动并安装在支撑板的上方的朝竖直方向导引并支承键帽的一对塑料剪刀脚部件;与键帽的升降运动开闭电路的触点部对应的开关机构。通过一对塑料剪刀脚部件相互同步联动,键帽相对于支撑板朝实质上垂直方向保持平行于支撑板的姿态,同时进行升降运动。键开关装置的敲键操作特性会受到键帽的升降动作的行程量、塑料剪刀脚部件的刚性、塑料剪刀脚部件与键帽的配合间隙,以及伴随升降动作中所谓敲键 感觉的敲键操作特性的影响。As shown in FIG. 2, in a thin type, that is, a low-height type keyboard mounted in a portable electronic device such as a notebook type or a palm-sized computer, the key switch device requiring a hitting operation is lowered in height, and the operability, that is, the hand feeling is improved. it is good-----. In general, a key switch device that can be used in a low-height type keyboard is provided with: a support plate (for example, a metal plate or a lower bottom plate of a keyboard); a key cap disposed above the support plate; and interlocking with each other and mounted on the support plate a pair of plastic scissor legs that guide and support the keycap in a vertical direction; a switching mechanism corresponding to the contact portion of the opening and closing circuit of the lifting and closing circuit of the keycap. Through a pair of plastic scissor foot members synchronously interlocking with each other, the key cap maintains a posture parallel to the support plate in a substantially vertical direction with respect to the support plate, and simultaneously performs a lifting movement. The keystroke operation characteristics of the key switch device are subject to the stroke amount of the lifting and lowering action of the key cap, the rigidity of the plastic scissor foot member, the fit clearance between the plastic scissor foot member and the key cap, and the keystroke operation accompanying the so-called keystroke feeling in the lifting motion The impact of the characteristics.
现有笔记本型或掌上型计算机等便携式电子装置中普遍采用薄型塑料X支撑结构装置,Thin plastic X support structure devices are commonly used in portable electronic devices such as notebook or palmtop computers.
参见图1、图2现有键盘的键结构装置包括键帽1、复位元件为弹性体11、有开关的开关回路12、有配合部的支撑板15、有上下配合部的剪刀脚支撑(剪刀脚支撑由由右剪刀脚4及左剪刀脚8组成),剪刀脚支撑通过上下配合部分别与键帽1、支撑板15的配合部转动或滑动连接,从侧面看呈X状安装的剪刀脚支撑通过中部附近相互之间力的传递构成同步联动支撑结构,以确保键帽1平行于支撑板15升降运动。Referring to FIG. 1 and FIG. 2, the key structure device of the prior keyboard includes a
其中支撑板15的配合部由支板转动部13及支板滑动部14构成,剪刀脚支撑(均由塑料生产)由右剪刀脚4及左剪刀脚8构成,剪刀脚支撑的上下配合部分别由下铰轴9、下滑轴7及剪刀上转动部10、剪刀上滑动部6构成,同步联动支撑结构由右剪刀脚4上的中枢轴5与塑料左剪刀脚8上的外框中枢孔铰接构成。The mating portion of the
此装置通过塑料制成的右剪刀脚4上的中枢轴5与塑料制成的左剪刀脚8上的中枢孔铰接,下铰轴9及下滑轴7分别与支撑板15上的支板转动部13及支板滑动部14呈转动配合、滑动配合。剪刀上转动部10及剪刀上滑动部6分别与键帽1上的键帽滑动部3及键帽转动部2呈滑动配合、转动配合。形成塑料X支撑结构装置,并通过呈圆拱状动作部件--橡胶弹圈11将键帽1向上顶起,左剪刀脚8及右剪刀脚4的联动部由分别位于剪刀脚臂中部附近的中枢轴5与中枢孔5c转动配合构成;左剪刀脚8、右剪刀脚4分别与键帽1及支撑板15连接的连接部由分别分布在剪刀脚臂上端或下端的剪刀上转动部10、下滑轴7及剪刀上滑动部6、下铰轴9构成。The device is hinged by a
如图3、图4、剪刀脚支撑在较薄的金属板面上冲压成型,剪刀脚支撑的端面有向上延伸的有弹性的钣金弹性臂,钣金弹性臂的悬臂端有冲压成型的剪刀防脱结构,剪刀防脱结构有钣金限位挡4a,钣金限位挡4a位于剪刀脚支撑的上端部附近。As shown in Fig. 3 and Fig. 4, the scissor foot support is stamped on the thin metal plate surface, and the end surface supported by the scissor foot has an elastic sheet metal elastic arm extending upward, and the cantilever end of the sheet metal elastic arm has a stamping forming scissors. The anti-off structure, the scissor anti-off structure has a sheet
参见图3、图4、剪刀脚支撑由金属右剪刀脚4、金属左剪刀脚8组成,金属右剪刀脚4、金属左剪刀脚8分别与键帽1、支承板15转动或滑动连接;金属右剪刀脚4的端部支撑配合部、剪刀脚臂的下板面分别与金属左剪刀脚8的剪刀脚臂的下板面、端部支撑配合部相互支撑形成相互之间力的传递构成同步联动支撑结构,以确保键帽平行于支撑板作升降运动。Referring to FIG. 3 and FIG. 4, the scissor foot support is composed of a metal
由于笔记本键盘的型号多,各型号键盘的键的分布及键的行距、同行内键的间距也均不相同,这为自动化安装剪刀脚、键帽带来了极大麻烦;Due to the large number of notebook keyboards, the distribution of the keys of each type of keyboard and the spacing of the keys and the spacing of the keys inside the same are also different, which brings great trouble for the automatic installation of the scissors feet and the key caps;
现有的笔记本电脑型键盘存在的问题Problems with existing laptop keyboards
现有的笔记本电脑型键盘的剪刀脚支撑均采用塑料制成,笔记本电脑越做越薄,使注塑剪刀脚支撑结构更加纤细的框形,导致注塑变形加大,注塑剪刀脚支撑并存在其它注塑缺陷,非常不方便自动安裝机的抓取;The scissors foot support of the existing notebook computer keyboard is made of plastic, and the thinner the notebook computer is, the more compact the frame shape of the injection scissor foot support structure is, resulting in increased injection molding deformation, injection molding scissors foot support and other injection molding. Defects, very inconvenient to automatically pick up the machine;
现有的笔记本电脑型键盘的剪刀脚支撑的安装工艺复杂,其首先需用振动盘将右剪刀脚4、左剪刀脚8筛选并按规则排列,将规则排列的右剪刀脚4、左剪刀脚8組装成X剪刀脚支撑,将X剪刀脚支撑一套一套安装在支承板15上……….。The installation process of the scissors foot support of the existing notebook type keyboard is complicated. Firstly, the
打字键区(参见图1的阴影部分为打字键区)各键行与行之间错位不规则排列,以上因素造成:现有笔记本键盘的剪刀脚安装、键帽安装均采用手工安装。The typing keypad (see the shaded area in Figure 1 is the typing key area). The misalignment between the key rows and the rows is irregularly arranged. The above factors are caused by the fact that the scissors foot mounting and the key cap installation of the existing notebook keyboard are manually installed.
发明内容Summary of the invention
本发明提供一种桌面自动安装装置,该装置将从落料模沿第三方向出来的右剪刀脚4、左剪刀脚8,通过XY安装装置运载至支承板15上方,以实现高效单套或成行的右剪刀脚4、左剪刀脚8在支承板15上安装成剪刀脚支撑,以及实现键帽成行高效地安装在剪刀脚支撑上。The invention provides a desktop automatic mounting device, which carries the
一种键盘安装件的通用桌面自动安装装置,桌面自动安装装置由XY安装装置、机架50、导轨、支承底板15的承载体、驱动装置构成,其中,XY安装装置由第一方向伸缩机构、最少一行子安装装置构成;子安装装置上设置有运载限制机构、安装执行机构,运载限制机构将键盘安装件限制在子安装装置上,安装执行机构用于将键盘安装件安装在键盘待安装件上;XY安装装置从取件位置提取最少一行键盘安装件,沿第一方向、第二方向运载移动键盘安装件至安装位置;驱动装置驱动XY安装装置往复于取件位置、安装位置:A universal desktop automatic mounting device for a keyboard mounting member, the desktop automatic mounting device is composed of an XY mounting device, a
XY安装装置沿第二方向移动,使最少一行XY安装装置与成行排列的键盘安装件的某一行位置对准,使最少一行XY安装装置与成行排列的键盘待安装件的某一行位置对准,XY安装装置沿第一方向移动,使最少一个子安装装置与成行排列的某一个键盘安装件沿第一方向位置对准,使最少一个子安装装置与成行排列的某一个键盘待安装件沿第一方向位置对准,第一方向伸缩机构使各子安装装置之间的间距L与键盘安装件之间的间距L1相等,使各子安装装置之间的间距L与键盘待安装件之间的间距L2相等。The XY mounting device is moved in the second direction such that at least one row of the XY mounting device is aligned with a row of the row of keyboard mounting members such that at least one row of the XY mounting device is aligned with a row of the row of keyboard mounting components to be mounted, The XY mounting device is moved in the first direction such that at least one of the sub-mounting devices is aligned with the one of the keyboard mounting members arranged in a row in a first direction, so that at least one of the sub-mounting devices and one of the keyboard-mounted devices to be mounted are arranged along the first direction. Positioning in one direction, the first direction telescopic mechanism makes the spacing L between the sub-mounting devices equal to the spacing L1 between the keyboard mounting members, so that the spacing L between the sub-mounting devices and the keyboard to be mounted The spacing L2 is equal.
一种键盘安装件的通用桌面自动安装装置,桌面自动安装装置由XY安装装置、机架50、导轨、支承底板15的承载体、驱动装置构成,其中,XY安装装置由第一方向伸缩机构、最少一行子安装装置构成;子安装装置上设置有运载限制机构、安装执行机构,运载限制机构将键盘安装件限制在子安装装置上,安装执行机构用于将键盘安装件安装在键盘待安装件上;XY安装装置从取件位置提取最少一行键盘安装件,沿第一方向、第二方向运载移动键盘安装件至安装位置;XY安装装置的最优行数为XY安装装置每移动一次所能同时安装 键盘安装件的行数。A universal desktop automatic mounting device for a keyboard mounting member, the desktop automatic mounting device is composed of an XY mounting device, a
进一步的是:支承底板15的承载体与XY安装装置上的运载的键盘安装件沿第三方向作相对运动。Further, the carrier supporting the
进一步的是:彼此独立子安装装置设置。Further, the device settings are installed independently of each other.
进一步的是:XY安装装置由剪刀-XY安装装置、键帽-XY安装装置构成;剪刀-XY安装装置、键帽-XY安装装置均分别设置有第一方向伸缩机构,子安装装置,剪刀-XY安装装置由第一方向伸缩机构、子安装装置构成,其中,子安装装置由通道安装装置62构成,键帽-XY安装装置由第一方向伸缩机构、子安装装置构成,其中,子安装装置由键帽安装装置35构成;剪刀-XY安装装置有剪刀脚的取件位置、剪刀脚的安装位置,键盘安装件为剪刀脚,键盘待安装件为支承底板15上成行排列的键单元的配合部,键帽-XY安装装置有键帽的取件位置、键帽的安装位置,键盘安装件为键帽,键盘待安装件为支承底板15上完成安装的剪刀脚支撑;支承底板15的承载体可沿第二方向移动至剪刀脚的安装位置、可沿第二方向移动至键帽的安装位置。Further, the XY mounting device is composed of a scissors-XY mounting device and a key cap-XY mounting device; the scissors-XY mounting device and the key cap-XY mounting device are respectively provided with a first direction telescopic mechanism, a sub-mounting device, and a scissors- The XY mounting device is composed of a first direction telescopic mechanism and a sub-mounting device, wherein the sub-mounting device is constituted by a
进一步的是:XY安装装置的最优行数为XY安装装置每移动一次所能同时安装键盘安装件的行数。Further, the optimal number of rows of the XY mounting device is the number of rows of keyboard mounts that can be installed simultaneously for each movement of the XY mounting device.
进一步的是:XY安装装置的最优行数为3行。Further, the optimum number of rows of the XY mounting device is 3 rows.
进一步的是:驱动装置分别成行控制各子安装装置的运载限制机构、安装执行机构。Further, the driving device controls the carrying restriction mechanism and the mounting actuator of each of the sub-mounting devices in a row.
进一步的是:驱动装置既可分别成行控制各子安装装置的运载限制机构、安装执行机构,也可独立控制该行最少一个子安装装置的运载限制机构、安装执行机构。Further, the driving device can separately control the carrying restriction mechanism of each sub-mounting device, the mounting executing mechanism, or independently control the carrying restriction mechanism and the mounting executing mechanism of at least one sub-mounting device of the row.
进一步的是:取件位置是各子安装装置与成行排列的键盘安装件位置对准的位置,安装位置是各子安装装置与成行排列的键盘待安装件位置对准的位置。Further, the pick-up position is a position in which the sub-mounting devices are aligned with the row-arranged keyboard mounts, and the mounting position is a position at which the sub-mounting devices are aligned with the aligned keyboard-mounting members.
进一步的是:第一方向伸缩驱动装置通过驱动第一方向伸缩机构使子安装装置可沿第一方向导轨33伸缩移动,第一方向驱动装置驱动XY安装装置沿第一方向导轨33移动,第一方向导轨33沿第一方向布置。Further, the first direction stretching device drives the first direction stretching mechanism to enable the child mounting device to be telescopically movable along the
进一步的是:各子安装装置之间的间距为L,键盘安装件之间的间距为L1,当L1、L2不相等时,驱动装置可驱动第一方向伸缩机构使各子安装装置之间的间距L分别与键盘安装件之间的间距L1相等、与键盘待安装件之间的间距L2相等。Further, the spacing between the sub-mounting devices is L, and the spacing between the keyboard mounting members is L1. When L1 and L2 are not equal, the driving device can drive the first-direction telescopic mechanism to make the sub-mounting devices between the sub-mounting devices. The pitch L is equal to the distance L1 between the keyboard mounts and the distance L2 between the keyboard mounts.
进一步的是:XY安装装置最少2行,XY安装装置间沿第二方向设置第二方向伸缩机构。Further, the XY mounting device has at least 2 rows, and the second direction stretching mechanism is disposed between the XY mounting devices in the second direction.
进一步的是:键盘安装件之间的行距与键盘待安装件之间的行距不相等,驱动装置可 通过第二方向伸缩机构驱动XY安装装置沿第二方向移动。Further, the line spacing between the keyboard mounting members is not equal to the line spacing between the keyboard mounting members, and the driving device can drive the XY mounting device to move in the second direction by the second direction telescopic mechanism.
进一步的是:支承底板15的承载体沿第二方向移动。Further, the carrier supporting the
进一步的是:XY安装装置由一行功能键区XY安装装置、最少一行打字键区XY安装装置构成。Further, the XY mounting device is composed of a row of function keypad XY mounting devices and a minimum row of typing keypad XY mounting devices.
进一步的是:安装键盘待安装件上的打字键区的某一行所需键盘安装件时,当XY安装装置运载移动键盘安装件的数量n大于键盘待安装件上的某行需要安装的键盘安装件数量n1时,XY安装装置的执行机构在完成该行的键盘安装件安装后,XY安装装置将多余的键盘安装件(n-n1个)运载移至键盘待安装件的其它行实现安装或移至下一个键盘待安装件实现安装。Further, when the keyboard mounting piece of a certain line of the typing keypad on the keyboard to be mounted is installed, when the number of the XY mounting device carrying the moving keyboard mounting member is larger than the keyboard installed on the keyboard to be mounted, the keyboard installation is required. When the number of pieces n1, the actuator of the XY mounting device completes the installation of the keyboard mount of the line, the XY mounting device carries the excess keyboard mounts (n-n1) to other rows of the keyboard to be mounted for installation or Move to the next keyboard to be installed to implement the installation.
进一步的是:安装键盘待安装件上的打字键区的某一行所需键盘安装件时,当安装该行的XY安装装置运载移动键盘安装件的数量n≤键盘待安装件上相应行需要安装的键盘安装件数量时,XY安装装置的执行机构在完成该行的键盘安装件安装后,键盘待安装件该行的未安装位置,由XY安装装置另成行提取键盘安装件实现安装或由另一台桌面自动安装装置实现安装。Further, when the keyboard mounting piece of a certain line of the typing key area on the keyboard to be mounted is installed, when the number of the XY mounting device mounting the line carries the number of the moving keyboard mounting parts n ≤ the corresponding line on the keyboard to be mounted needs to be installed When the number of keyboard mounts is reached, the actuator of the XY mounting device completes the installation of the keyboard mount of the row, and the unmounted position of the row of the keyboard to be mounted is extracted by the XY mounting device to extract the keyboard mount for installation or by another A desktop automatic installation unit is installed.
进一步的是:第一伸缩机构由螺旋机构构成,螺旋机构的螺旋传动副的数量与子安装装置的数量相同,其中传动螺母75固定在子安装装置上,传动螺杆71与传动轴72固定连接。Further, the first telescopic mechanism is constituted by a screw mechanism, and the number of the screw transmission pairs of the screw mechanism is the same as that of the sub-mounting device, wherein the
进一步的是:驱动装置有驱动伸缩机构伸缩驱动装置,伸缩驱动装置的同步皮带与中部附近的子安装装置固定连接,该固定连接的子安装装置左右两侧的螺旋传动副螺纹旋向相反。Further, the driving device has a telescopic driving device for driving the telescopic mechanism, and the timing belt of the telescopic driving device is fixedly connected with the sub-mounting device near the middle portion, and the screw driving pair threads on the left and right sides of the fixedly connected sub-mounting device are oppositely rotated.
进一步的是:第一伸缩机构由轴套伸缩机构构成,轴套伸缩机构由多个间距调节套42、一根间距配合轴43、一个调节电磁线圈47构成,其中,间距调节套42与间距配合轴43滑动配合并同圆心,间距配合轴43的一端与调节电磁线圈47的铁芯连接,间距配合轴43的另一端连接有弹簧,弹簧被压在子安装调节座40的端面上,调节电磁线圈47通电时,间距配合轴43可沿调节电磁线圈47的轴线方向移动。Further, the first telescopic mechanism is composed of a sleeve telescopic mechanism, and the sleeve telescopic mechanism is composed of a plurality of spacing adjusting
进一步的是:在间距配合轴43圆周面上有垂直的限位轴钉41,限位轴钉41沿间距配合轴43长度方向布置,限位轴钉41与间距调节套42的长条限位贯穿孔46的端面限位配合,相邻的两个限位轴钉41与相邻的两个长条限位贯穿孔46的端面限位配合;相邻的两个限位轴钉41与相邻的两个长条限位贯穿孔46的端面接触时;间距调节套42两端的限位凸肩44的端面分别与相邻的两个安装调节座40的端面接触时,子安装装置间的间距相等且间距最大。Further, there is a vertical limiting
进一步的是:多个子安装装置用于成行安装时,一行的子安装装置的气流均导通,子安装装置成行安装键盘安装件。Further, when a plurality of sub-mounting devices are used for row installation, the airflows of the sub-mounting devices of one row are all turned on, and the sub-mounting devices are installed with the keyboard mounting members in a row.
进一步的是:最少一个子安装装置有独立的气动通道与单独的控制阀连接,最少一个子安装装置可安装最少一个键盘安装件。Further, at least one sub-mounting device has a separate pneumatic channel connected to a separate control valve, and at least one sub-mounting device can be mounted with at least one keyboard mount.
进一步的是:打字键区的XY安装装置按两行布置。Further, the XY mounting device of the typing keypad is arranged in two rows.
进一步的是:打字键区的XY安装装置按一行布置Further: the XY mounting device of the typing keypad is arranged in one row
进一步的是:一行F键区的XY安装装置与一行打字键区的XY安装装置固定连接后,与第一方向滑轨33滑动配合。Further, the XY mounting device of the F-key area of one row is fixedly connected with the XY mounting device of the one-line typing keypad, and is slidably engaged with the first
进一步的是:键盘安装件为剪刀脚支撑时,键盘待安装件为支承底板15上成行排列的键单元的配合部,在取件位置上方设置有落料模61,落料模61用于冲断工艺连接筋,并使平卧状的剪刀脚支撑于落料模61的通道出口时,旋转为站立状;在落料模61上设置剪刀分配机构;子安装装置为通道安装装置62,通道安装装置62位于落料模61下方,通道安装装置62在取件位置时,各通道安装装置62的通道入口63与落料出口位置安装对齐,通道安装装置62的通道出口下方有剪刀脚支撑旋转安装空间。Further, when the keyboard mounting member is supported by the scissor foot, the keyboard to be mounted member is a mating portion of the key unit arranged in a row on the supporting
进一步的是:纵横排列的剪刀脚支撑分别与落料入口对准,各剪刀脚支撑通过工艺连接筋64连接在一起,落料冲头66向下折弯工艺连接筋64使剪刀脚支撑旋转一定角度,剪刀脚支撑接近模具入口导向面67后,再冲断工艺连接筋64,剪刀脚支撑进入落料模61。Further, the scissor foot supports arranged in the vertical and horizontal directions are respectively aligned with the blanking inlets, the scissor feet are connected together by the
进一步的是:落料模61的下模板上有纵横排列的可使剪刀脚支撑由平卧状旋转至站立状的落料送料通道,落料送料通道由落料入口、落料出口、连接落料入口与落料出口的连接通道构成,落料入口能容纳平卧状的剪刀脚支撑,落料入口向下逐渐收窄后并向下贯穿落料模61的下模板,连接通道的末端能容纳站立状的使剪刀脚支撑。Further, the lower die plate of the blanking die 61 has a vertical and horizontal arrangement for supporting the scissor foot to rotate from a flat shape to a standing feed channel, and the blank feeding channel is connected by a blanking inlet, a blanking outlet, and a connection. The connecting inlet and the blanking outlet are connected, and the blanking inlet can accommodate the flat-shaped scissor foot support, and the blanking inlet is gradually narrowed downward and penetrates downwardly through the lower template of the blanking die 61, and the end of the connecting channel can be Accommodates the standing shape to support the scissors feet.
进一步的是:工艺连接筋64由第一工艺连接筋64a、第二工艺连接筋64构成,落料冲头66向下冲断第一工艺连接筋64a后,落料冲头66向下折弯第二工艺连接筋64,第二工艺连接筋的长度方向沿剪刀脚支撑的长度方向布置。Further, the
进一步的是:剪刀分配机构由行控制开关构成,行控制开关由长条型的长条开关棒70、开关棒牵引器构成,在落料模61上有沿第一方向贯穿一行的模具竖立通道68的行开关棒配合孔69a,长条开关棒70与行开关棒贯穿孔68滑动配合,在长条开关棒70上有沿与长度方向垂直方向布置的行开关棒贯穿孔69,各行开关棒贯穿孔69间的间距等于各模具竖立通道68间的间距。Further, the scissors distributing mechanism is composed of a row control switch, and the row control switch is composed of a long strip type
进一步的是:各行开关棒贯穿孔69的宽度等于各模具竖立通道68间的宽度。Further, the width of each row of switch bar through
进一步的是:安装时,行开关棒贯穿孔68处于初始位置时,行开关棒贯穿孔69与模具竖立通道68位置错开,剪刀脚支撑被限制在长条开关棒70的上表面;开关棒牵引器牵引长条开关棒70沿第一方向移动,至行开关棒贯穿孔69与模具竖立通道68导通时,剪刀脚支撑通过行开关棒贯穿孔68。Further, during installation, when the row switch bar through
进一步的是:键盘安装件为键帽1时,键盘待安装件为支承底板15上完成安装的剪刀脚支撑,子安装装置为键帽子安装装置,运载限制机构由吸附键帽1的真空吸头23构成,真空吸头23设置在键帽子安装装置上;键帽1安装时,键帽子安装装置上的真空吸头23于取件位置成行吸附键帽1,并运载键帽1至支承底板15上方。Further, when the keyboard mounting member is the
进一步的是:真空吸头23与气流吸管20连接,吸管电磁铁19可驱动气流吸管20沿第三方向移动,气流吸管20与吸管电磁铁19的线圈骨架同圆心,真空吸头23通过气流吸管20、吸管橡胶管17、吸管接头18与吸管电磁阀气流导通。Further, the
进一步的是:在气流吸管20旁设置有一对可旋转的剪刀挂钩28,气流吸管20与剪刀挂钩28均沿第三方向布置,呈L型的剪刀挂钩28的第一方向边可旋转进入剪刀脚支撑与支承底板15之间的空间。Further, a pair of rotatable scissors hooks 28 are disposed beside the
进一步的是:呈L型的剪刀挂钩28的第三方向边的悬臂端连接有同步带轮25,同步带轮25与同步皮带26传动配合。Further, the cantilever end of the third direction side of the L-shaped
进一步的是:同步皮带26的一端与一个挂钩电磁铁24牵引连接,同步皮带26的另一端分别与张力弹簧连接。Further, one end of the
进一步的是:键盘安装件为现有塑料剪刀脚配用的键帽1时,子安装装置为键帽子安装装置,键帽子安装装置上分别设置有吸附键帽1的真空吸头23、吸头旋转机构;真空吸头23在吸头旋转机构驱动下可旋转一定角度。Further, when the keyboard mounting member is the
进一步的是:键帽1安装时,键帽子安装装置上的真空吸头23于取件位置成行吸附键帽1,XY安装装置运载键帽1至支承底板15上方;真空吸头23在吸头旋转机构驱动下可旋转一定角度。Further, when the
进一步的是:键盘安装件为现有塑料剪刀脚时,子安装装置为剪刀子安装装置,剪刀安装装置上分别设置有吸附键帽1的真空吸头23、吸头旋转机构;真空吸头23在吸头旋转机构驱动下可旋转一定角度。Further, when the keyboard mounting member is an existing plastic scissor foot, the sub-mounting device is a scissor mounting device, and the scissor mounting device is respectively provided with a
本发明的积极效果Positive effects of the present invention
本发明的键支撑结构装置及支撑件的安装方式具有:安装装置成行安装效率高、安装可靠性高、安装工艺链大幅缩短、安装装置结构简单、安装装置成本很低(生产线工人由现在的30 人缩减至8人、安裝生产线长度缩小十倍、安裝生产线的成本下降近20倍)等优点。The key support structure device and the supporting member of the invention are installed in the following manner: the installation device has high installation efficiency, high installation reliability, the installation process chain is greatly shortened, the installation device structure is simple, and the installation device cost is low (the production line workers are now 30) The advantages are reduced to 8 people, the length of the installation line is reduced by 10 times, and the cost of installing the production line is reduced by nearly 20 times.
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the description of the prior art will be briefly described below. Obviously, the drawings in the following description are Some embodiments of the present invention may also be used to obtain other drawings based on these drawings without departing from the art.
图1、为现有键盘的键分布的示意图;FIG. 1 is a schematic diagram showing a key distribution of an existing keyboard;
图2、为现有键盘的一个单元的采用塑料剪刀脚的键装置结构的示意图;2 is a schematic view showing the structure of a key device using a plastic scissor foot of a unit of the existing keyboard;
图3、为现有键盘的一个单元的采用金属剪刀脚的键装置结构的立体图;3 is a perspective view showing a structure of a key device using a metal scissor foot of a unit of the existing keyboard;
图4、为现有键盘的一个单元的采用金属剪刀脚的键装置结构的立体图;4 is a perspective view showing a structure of a key device using a metal scissor foot of a unit of the existing keyboard;
图5、为在弹力作用下气流吸管位于初始位置的示意图;Figure 5 is a schematic view showing the air suction pipe in an initial position under the action of the elastic force;
图6、为气流吸管在电磁力作用下克服弹力向上移动的示意图;Figure 6 is a schematic view showing the upward movement of the airflow suction pipe against the elastic force under the action of the electromagnetic force;
图7、为剪刀挂钩与气流吸管20的位置关系图;Figure 7 is a positional relationship diagram of the scissors hook and the
图8、为打字键区的子安装装置的结构示意图;Figure 8 is a schematic structural view of a sub-mounting device of a typing keypad;
图9、为打字键区的子安装装置的结构示意图;Figure 9 is a schematic structural view of a sub-mounting device of a typing keypad;
图10、为F键区的子安装装置的结构示意图;Figure 10 is a schematic structural view of a sub-mounting device of the F keypad;
图11、剪刀挂钩位于初始位置时,剪刀挂钩旋转示意图;Figure 11. Schematic diagram of the rotation of the scissors hook when the scissors hook is in the initial position;
图12、剪刀挂钩旋转示意图;Figure 12, a schematic view of the rotation of the scissors hook;
图13、剪刀挂钩旋转90度后,进入剪刀脚与支承底板之间空间的示意图;Figure 13, a schematic view of the space between the scissors foot and the support base plate after the scissors hook is rotated 90 degrees;
图14、支板托板37向下移动时,剪刀脚支撑、剪刀挂钩的示意图;Figure 14 is a schematic view of the scissor foot support and the scissors hook when the
图15、支板托板37停止移动时,剪刀脚支撑、剪刀挂钩的示意图;Figure 15 is a schematic view of the scissor foot support and the scissors hook when the
图16、真空吸头23向下移动至键帽与剪刀挂钩接触时的示意图;Figure 16, a schematic view of the
图17支板托板37向上移动时,剪刀脚支撑、键帽克服吸管弹簧的弹力向上移动的示意图;Figure 17 is a schematic view showing the scissor foot support and the key cap moving upward against the elastic force of the straw spring when the
图18、剪刀挂钩旋转复位的示意图;Figure 18 is a schematic view showing the rotation reset of the scissors hook;
图19、支板托板37继续向上移动,剪刀弹性挂钩4a越过键凸台39的示意图;Figure 19, the
图20、支板托板37继续向上移动,剪刀脚支撑与键帽形成配合的示意图;Figure 20, the
图21、F键区的XY安装装置的示意图;Figure 21 is a schematic view of the XY mounting device of the F keypad;
图22、打字键区的XY安装装置的示意图;Figure 22 is a schematic view of the XY mounting device of the typing keypad;
图23、打字键区的XY安装装置的剪刀挂钩28旋转的示意图;Figure 23 is a schematic view showing the rotation of the
图24、打字键区的XY安装装置的挂钩电磁铁24通时,剪刀挂钩28旋转的示意图;Figure 24 is a schematic view showing the rotation of the
图25、打字键区的XY安装装置的伸缩机构处于最大位置的示意图;Figure 25 is a schematic view showing the telescopic mechanism of the XY mounting device of the typing keypad in a maximum position;
图26、打字键区的XY安装装置的伸缩机构处于最小位置的示意图;Figure 26 is a schematic view showing the telescopic mechanism of the XY mounting device of the typing keypad in a minimum position;
图27、F键区的XY安装装置的伸缩机构处于最小位置的示意图;Figure 27 is a schematic view showing the telescopic mechanism of the XY mounting device of the F keypad in a minimum position;
图28、F键区的的XY安装装置的伸缩机构处于最大位置的示意图;Figure 28 is a schematic view showing the telescopic mechanism of the XY mounting device of the F keypad in a maximum position;
图29、自动安装装置的示意图;Figure 29 is a schematic view of the automatic mounting device;
图30、本发明完成F行笫2键、笫4键、笫6键……安装的示意图;Figure 30 is a schematic view showing the installation of the
图31、本发明完成F行笫1键、笫3键、笫5键……安装的示意图;Figure 31 is a schematic view showing the installation of the F line 笫 1 key, the 笫 3 key, the 笫 5 key, etc.;
图32、本发明完成打字键区的笫一行键及运载移动一个键至最后一行安装的示意图;32, the schematic diagram of the present invention completing the typing key area of a typing key area and carrying a moving key to the last line;
图33、本发明完成打字键区的笫一行键及运载移动两个键至最后一行安装的示意图;FIG. 33 is a schematic diagram of the present invention completing the 笫 row of keys of the typing keypad and the loading and moving of the two keys to the last row;
图34、本发明完成打字键区键的安装的示意图;Figure 34 is a schematic view showing the installation of the key area key of the present invention;
图35、本发明--剪刀脚安装装置的结构的3D示意图;Figure 35 is a 3D schematic view showing the structure of the scissor foot mounting device of the present invention;
图36、本发明--剪刀脚安装装置的结构的3D示意图;Figure 36 is a 3D schematic view showing the structure of the scissor foot mounting device of the present invention;
图37、本发明--剪刀脚安装装置的结构的3D示意图;Figure 37 is a 3D schematic view showing the structure of the scissor-foot mounting device of the present invention;
图38、本发明的F键区键的XY安装装置的3D示意图;Figure 38 is a 3D schematic view of the XY mounting device of the F keypad key of the present invention;
图39、本发明的F键区键的XY安装装置的3D放大示意图;Figure 39 is a 3D enlarged schematic view of the XY mounting device of the F keypad key of the present invention;
图40、本发明的打字键区键的XY安装装置的3D示意图;Figure 40 is a 3D schematic view of the XY mounting device of the typing keypad button of the present invention;
图41、本发明的打字键区键的XY安装装置的3D放大示意图;Figure 41 is a 3D enlarged schematic view of the XY mounting device of the typing keypad button of the present invention;
图42、本发明的子安装装置为通道安装装置的剪刀脚支撑旋转安装示意图;Figure 42 is a schematic view showing the sub-mounting device of the present invention as a scissor-supporting rotary mounting of the channel mounting device;
图43、本发明的子安装装置为通道安装装置的剪刀脚支撑旋转安装示意图;Figure 43 is a schematic view showing the sub-mounting device of the present invention as a scissor-supporting rotary mounting of the channel mounting device;
图44、本发明的子安装装置为通道安装装置的剪刀脚支撑旋转安装示意图;44, the sub-mounting device of the present invention is a schematic view of the scissor-foot support rotation installation of the channel mounting device;
图45、本发明的子安装装置为通道安装装置的剪刀脚支撑旋转安装示意图;45. The sub-mounting device of the present invention is a schematic view of a scissor-foot support rotation installation of the channel mounting device;
图46、本发明的子安装装置为通道安装装置的剪刀脚支撑旋转安装示意图;Figure 46 is a schematic view showing the sub-mounting device of the present invention as a scissor-supporting rotary mounting of the channel mounting device;
图47、本发明的子安装装置为通道安装装置的剪刀脚支撑旋转安装示意图;47, the sub-mounting device of the present invention is a schematic view of a scissor-foot support rotation installation of the channel mounting device;
图48、为一个单元的键开关装置所用的打字键区的剪刀脚板的示意图;Figure 48 is a schematic view showing a scissor foot plate of a typing key area used in a key switch device of a unit;
图49、落料冲头66在剪刀脚板上的位置示意图;Figure 49 is a schematic view showing the position of the blanking
图50、落料冲头66在剪刀脚板上的位置3D示意图;Figure 50 is a schematic view showing the position of the blanking
图51、落料冲头66折弯工艺筋的侧示图;Figure 51 is a side view of the
图52、落料冲头66折弯工艺筋时剪刀脚支撑开始旋转的侧示图;Figure 52 is a side view showing the start of rotation of the scissor foot support when the blanking
图53、落料冲头66折弯工艺筋时剪刀脚支撑开始旋转的3D示图;Figure 53 is a 3D view showing the start of rotation of the scissor foot support when the blanking
图54、落料冲头66折弯工艺筋时剪刀脚支撑继续旋转的侧示图;Figure 54 is a side view showing the continued rotation of the scissor foot support when the blanking
图55、落料冲头66折弯工艺筋时剪刀脚支撑继续旋转的3D示图;Figure 55 is a 3D view of the scissor foot support continuing to rotate when the blanking
图56、落料冲头66冲断工艺筋时剪刀脚支撑的侧示图;Figure 56 is a side view of the scissor foot support when the blanking
图57、落料模、子安装装置为通道安装装置的位置关系示意图;Figure 57 is a schematic view showing the positional relationship of the channel mounting device by the blanking die and the sub-mounting device;
图58、剪刀脚支撑在通道安装装置的通道内下降及剪刀分配机构的结构示意图;Figure 58 is a schematic view showing the structure of the scissor foot supporting in the channel of the channel mounting device and the scissors dispensing mechanism;
图59、剪刀脚支撑在通道安装装置的通道内被剪刀分配机构阻挡的示意图;Figure 59 is a schematic view of the scissor foot support blocked by the scissors dispensing mechanism in the passage of the channel mounting device;
图60、通道安装装置与落料模的落料出口的安装对准的示意图;Figure 60 is a schematic view showing the alignment of the installation of the channel mounting device and the blanking outlet of the blanking die;
图61、剪刀分配机构打开时剪刀脚支撑通过的示意图;Figure 61 is a schematic view showing the support of the scissors feet when the scissors dispensing mechanism is opened;
图62、剪刀脚支撑由通道安装装置进入子安装装置的示意图;Figure 62 is a schematic view of the scissor foot support entering the sub-mounting device by the channel mounting device;
图63、XY安装装置移动与支承底面左边的配合部安装对准示意图;Figure 63 is a schematic view showing the alignment of the movement of the XY mounting device and the fitting portion on the left side of the support bottom surface;
图64、伸缩机构驱动所有的子安装装置与支承底面的配合部均安装对准的示意图;Figure 64 is a schematic view showing the alignment of all the sub-mounting devices and the supporting portions of the support bottom surface by the telescopic mechanism;
图65、子安装装置完成剪刀脚支撑旋转安装的示意图;Figure 65 is a schematic view showing the sub-mounting device completing the rotation mounting of the scissor foot support;
图66、各传动螺杆71与传动轴72固定连接的示意图;Figure 66 is a schematic view showing the fixed connection of the transmission screws 71 and the
图67、各子安装装置处于最小间距,螺旋机构的传动螺杆71与传动螺母75的示意图;Figure 67, a schematic view of the sub-mounting device at a minimum spacing, the
图68、各子安装装置处于最大间距,螺旋机构的传动螺杆71与传动螺母75的示意图;Figure 68 is a schematic view showing the maximum distance between the sub-mounting devices, the
图69、各子安装装置处于最大间距,螺旋机构的传动轴72为两根的示意图;Figure 69 is a schematic view showing the maximum spacing of the sub-mounting devices, and the
图70、各子安装装置处于最小间距,螺旋机构的传动轴72为两根的示意图;Figure 70, each sub-mounting device is at a minimum spacing, and the
图71、螺旋机构的传动轴72为两根,电机驱动装置的示意图;Figure 71, the
图72、桌面自动安装装置的剪刀脚支撑、键帽一体安的示意图;Figure 72 is a schematic view showing the scissor foot support and the key cap of the desktop automatic mounting device;
图73、是图72去掉门型支架、落料模等的示意图;Figure 73 is a schematic view showing the removal of the door type bracket, the blanking die, and the like in Figure 72;
图74、是图73的承载体移动的示意图。Figure 74 is a schematic illustration of the movement of the carrier of Figure 73.
实施例1Example 1
参见图5--图34、参见图5、图6、真空吸头23与气流吸管20连接,吸管电磁铁19可克服吸管弹簧22产生的弹力驱动气流吸管20向上移动,气流吸管20与吸管电磁铁19的线圈的轴心同圆心,气流吸管20与吸管轴套21滑动配合,真空吸头23通过气流吸管20、吸管橡胶管17、吸管接头18与吸管电磁阀(图中未表示)气流导通,吸管电磁阀用于控制真空吸头23内气流的通断,由真空吸头23、气流吸管20、吸管电磁铁19等构成吸管装置,图5、为在弹力作用下气流吸管位于初始位置的示意图;图6、为气流吸管在电磁力作用下克服弹力向上移动的示意图。Referring to FIG. 5 - FIG. 34, FIG. 5, FIG. 6, the
参见图7、图8、图9、在气流吸管20旁设置有一对可旋转的剪刀挂钩28,气流吸管 20的长度方向与剪刀挂钩28的长度方向均沿第二方向布置,呈L型的剪刀挂钩28的短边挂钩28a位于第一方向与第二方向的平面,剪刀挂钩28长边(亦即竖立边)与挂钩轴套27转动配合,在剪刀挂钩28的上端固定连接有同步带轮25,同步带轮25与传动配合,同步带轮25外套有扭簧29,两根同步皮带26的一端分别与一个挂钩电磁铁24牵引连接,两根同步带轮25的另一端分别与张力弹簧连接(图中未表示,仅以箭头表示弹力方向)。由剪刀挂钩28、同步带轮25、同步带轮25、挂钩电磁铁24等构成剪刀挂钩装置。Referring to FIG. 7, FIG. 8, FIG. 9, a pair of rotatable scissors hooks 28 are disposed beside the
参见图8、图9、子安装装置由键帽安装装置35构成,键帽安装装置35可沿第一方向导轨33滑动,键帽安装装置35由吸管装置、剪刀挂钩装置、子机架构成,其中子机架由上机块30、下机块34、左右连接板34a构成,图8、图9、为打字键区的键帽安装装置35的结构示意图。Referring to FIG. 8 and FIG. 9, the sub-mounting device is composed of a key
挂钩电磁铁24断电时,剪刀挂钩28在扭簧29作用下位于初始位置,剪刀挂钩28位于初始位置时,短边挂钩28a位于第一方向。When the
应确保:打字键区的键帽安装装置35沿第一方向导轨33长度方向的厚度尺寸L小于键帽1的尺寸;It should be ensured that the thickness dimension L of the key
应确保:两个剪刀挂钩28间的间距大于键帽1的尺寸;It should be ensured that the spacing between the two scissors hooks 28 is greater than the size of the
参见F键区的键帽安装装置35的结构示意图10、应确保:F键区的键帽安装装置35沿第一方向导轨33长度方向的厚度尺寸L小于F键区的两个键帽1的尺寸;F键区的键帽安装装置35其它结构与打字键区的键帽安装装置35相同。Referring to the structural diagram 10 of the key
参见图11、图12、图13、键帽安装装置35的真空吸头23吸住一个键帽1,同时吸管电磁铁19通电使键帽1的底面高于与剪刀挂钩28的上表面,键帽安装装置35与支承底板的配合部安装对准时,承载左剪刀脚8、右剪刀脚4、支承底板15的剪支装配体的支板托板37与键帽安装装置35产生相对移动(本实施例采用支板托板37),至键帽安装装置35的剪刀挂钩28的下端与支承底板15或薄膜开关片12接触为止。Referring to Figures 11, 12 and 13, the
挂钩电磁铁24通电,短边挂钩28a由初始位置旋转90度进入剪刀脚支撑与支承底板15之间的空间。剪刀脚支撑由左剪刀脚8、右剪刀脚4构成。The
参见图14、子安装装置的真空吸头23吸住一个键帽1,同时吸管电磁铁19通电克服吸管弹簧22的弹力使键帽1的底面高于与剪刀挂钩28的上表面,短边挂钩28a由初始位置旋转90度进入剪刀脚支撑与支承底板15之间的空间后,支板托板37与短边挂钩28a于第二方向产生相对移动(本实施例采用支板托板37向下移动)。Referring to Fig. 14, the
参见图15、至L>L1时,支板托板37停止相对移动,Referring to Fig. 15, to L>L1, the
参见图16、吸管电磁铁19断电,真空吸头23在弹力作用下向下移动至键帽1与剪刀挂钩28的上表面接触;Referring to FIG. 16, the
参见图17、支板托板37向上移动时,剪刀脚支撑的上端与键帽1的键內凹底面凸台38接触,剪刀脚支撑的上端沿键內凹底面凸台38向外滑动,至剪刀弹性挂钩4a与键凸台39接触,、支板托板37继绫向上移动,剪刀脚支撑的上端向外移动的阻力增大,剪刀脚支撑、键帽1克服吸管弹簧22的弹力推动真空吸头23向上移动,键帽1与剪刀挂钩28的上表面脱离接触。Referring to FIG. 17, when the
参见图18、剪刀挂钩旋转复位的示意图。See Figure 18 for a schematic diagram of the rotary reset of the scissors hook.
参见图19、支板托板37继续向上移动,剪刀弹性挂钩4a越过键凸台39。Referring to Fig. 19, the
参见图20、支板托板37继续向上移动,剪刀脚支撑与键帽形成配合。Referring to Figure 20, the
参见图21、图22、F键区的XY安装装置及打字键区的XY安装装置采用多个键帽安装装置35,并在键帽安装装置35间加装伸缩机构,伸缩机构由伸缩机构由多个间距调节套42、间距配合轴43、调节电磁线圈47构成,其中,间距调节套42与间距配合轴43滑动配合并同圆心,间距配合轴43与调节电磁线圈47的铁芯轴47通过调节连接49固定连接,Referring to FIG. 21, FIG. 22, the XY mounting device of the F keypad and the XY mounting device of the typing keypad use a plurality of key
子安装调节座40为键帽安装装置35上的一部分(本实施例采用从键帽安装装置35上的下机块34延伸凸台形成),子安装调节座40有沿第一方向贯穿子安装调节座40的贯穿圆弧,该贯穿圆弧与间距调节套42的外圆全等,间距调节套42与安装调节座40的贯穿圆弧滑动配合,在间距调节套42两端有两个限位凸肩44。The
参见图21、F键区的一个键帽安装装置35沿第一方向导轨33长度方向的厚度≤键盘上F键区的两个键的长度。Referring to Fig. 21, the thickness of a key
参见图22、打字键区的一个键帽安装装置35沿第一方向导轨33长度方向的厚度≤键盘上打字键区的一个键的长度。Referring to Fig. 22, the thickness of a key
参见图21-图28、在位于左右两端的两个键帽安装装置35的左右两个端面上固定安装有挂钩电磁铁24,挂钩电磁铁24铁芯的轴线沿第一方向布置,两个挂钩电磁铁24的铁芯分别与同步皮带26一端连接,同步皮带26的另一端与张力弹簧连接(图中未表示),同步皮带26分别与多个键帽安装装置35上的多个同步带轮25,传动连接,Referring to FIG. 21 to FIG. 28, a
调节电磁线圈47固定连接在XY安装装置一端的键帽安装装置35上,位于另一端的间距调节套42的限位凸肩44被弹簧压在XY安装装置键帽安装装置35的安装调节座40的端面上。The adjusting
在间距配合轴43圆周面上有垂直的限位轴钉41,限位轴钉41沿间距配合轴43长度方向布置,限位轴钉41与间距调节套42的长条限位贯穿孔46的端面限位配合,相邻的两个限位轴钉41与相邻的两个长条限位贯穿孔46的端面限位配合。A vertical limiting
应确保:相邻的两个限位轴钉41与相邻的两个长条限位贯穿孔46的端面接触时;间距调节套42两端的限位凸肩44的端面分别与相邻的两个安装调节座40的端面接触时,键帽安装装置35间的间距相等且间距最大。It should be ensured that when the two adjacent limiting
应确保:键帽安装装置35间的间距最小、最大时,键帽安装装置35均分别位于取件位置、安装位置(本实施例采用)It should be ensured that when the distance between the
或应确保:键帽安装装置35间的间距最小、最大时,键帽安装装置35均分别位于安装位置、取件位置。Or it should be ensured that when the distance between the
应确保:弹簧的一端与间距调节套42(或键帽安装装置35)连接,另一端与间距配合轴43的凸肩连接。It should be ensured that one end of the spring is connected to the pitch adjustment sleeve 42 (or the keycap mounting device 35) and the other end is connected to the shoulder of the pitch-
调节电磁线圈47通电时,间距配合轴43可沿调节电磁线圈47的轴线方向移动。当调节电磁线圈47正向通电时,固定在XY安装装置一侧的键帽安装装置35上的电磁线圈47驱动间距配合轴43克服弹力向外侧移动,间距配合轴43的轴肩通过弹簧推动另一侧的键帽安装装置35同向移动,至相邻的键帽安装装置35处于间距最小。When the
当调节电磁线圈47反向通电时,固定在XY安装装置一侧的键帽安装装置35上的电磁线圈47驱动间距配合轴43克服弹力向内侧移动,在弹簧、限位轴钉41、间距调节套42相亙作用下,各键帽安装装置35的间距被拉至最大。When the adjusting
由于笔记本键盘的型号多,各型号键盘的键的分布及键的行距、同行内键的间距也均不相同,这为自动化安装剪刀脚、键帽带来了极大麻烦。Due to the many models of the notebook keyboard, the distribution of the keys of each type of keyboard and the spacing of the keys and the spacing of the keys in the same are also different, which brings great trouble for the automatic installation of the scissors feet and the key caps.
桌面自动安装装置通过软件控制第二方向驱动装置驱动XY安装装置来调整安装行距,通过更换不同间距的伸缩机构来调整安装间距,从而方便使桌面自动安装装置成为通用型号的安装装置。The desktop automatic mounting device controls the second direction driving device to drive the XY mounting device to adjust the mounting line spacing, and adjusts the mounting pitch by replacing the telescopic mechanism with different pitches, thereby facilitating the desktop automatic mounting device to become a universal model mounting device.
参见图21、F键区的XY安装装置,See Figure 21, XY mounting device in the F keypad,
参见图22、打字键区的XY安装装置,Referring to Figure 22, the XY mounting device of the typing keypad,
参见图23、打字键区的XY安装装置的剪刀挂钩28旋转,Referring to Figure 23, the
参见图24、打字键区的XY安装装置的挂钩电磁铁24通时,剪刀挂钩28旋转,Referring to FIG. 24, when the
参见图25、打字键区的XY安装装置的伸缩机构处于最大位置,Referring to Figure 25, the telescopic mechanism of the XY mounting device of the typing keypad is at the maximum position,
参见图26、打字键区的XY安装装置的伸缩机构处于最小位置,Referring to Figure 26, the telescopic mechanism of the XY mounting device of the typing keypad is at a minimum position,
参见图27、F键区的XY安装装置的伸缩机构处于最小位置,Referring to Figure 27, the telescopic mechanism of the XY mounting device of the F keypad is at the minimum position.
参见图28、F键区的的XY安装装置的伸缩机构处于最大位置,Referring to Figure 28, the telescopic mechanism of the XY mounting device of the F keypad is at the maximum position,
参见图29--图34、桌面自动安装装置由XY安装装置、机架50、导轨、支承底板15的承载 体、驱动装置构成,其中,XY安装装置由第一方向伸缩机构、最少一行彼此独立的子安装装置构成;子安装装置上设置有运载限制机构、安装执行机构,运载限制机构将键盘安装件限制在子安装装置上,安装执行机构用于将键盘安装件安装在键盘待安装件上;XY安装装置从取件位置提取最少一行键盘安装件,沿第一方向、第二方向运载移动键盘安装件至安装位置;Referring to FIG. 29 - FIG. 34, the desktop automatic mounting device is composed of an XY mounting device, a
驱动装置驱动XY安装装置往复于取件位置、安装位置:The driving device drives the XY mounting device to reciprocate at the picking position and the mounting position:
XY安装装置沿第二方向移动,使最少一行XY安装装置与成行排列的键盘安装件的某一行位置对准,使最少一行XY安装装置与成行排列的键盘待安装件的某一行位置对准,XY安装装置沿第一方向移动,使最少一个子安装装置与成行排列的某一个键盘安装件沿第一方向位置对准,使最少一个子安装装置与成行排列的某一个键盘待安装件沿第一方向位置对准,第一方向伸缩机构使各子安装装置之间的间距L与键盘安装件之间的间距L1相等,使各子安装装置之间的间距L与键盘待安装件之间的间距L2相等;支承底板15的承载体与XY安装装置上的运载的键盘安装件沿第三方向作相对运动。The XY mounting device is moved in the second direction such that at least one row of the XY mounting device is aligned with a row of the row of keyboard mounting members such that at least one row of the XY mounting device is aligned with a row of the row of keyboard mounting components to be mounted, The XY mounting device is moved in the first direction such that at least one of the sub-mounting devices is aligned with the one of the keyboard mounting members arranged in a row in a first direction, so that at least one of the sub-mounting devices and one of the keyboard-mounted devices to be mounted are arranged along the first direction. Positioning in one direction, the first direction telescopic mechanism makes the spacing L between the sub-mounting devices equal to the spacing L1 between the keyboard mounting members, so that the spacing L between the sub-mounting devices and the keyboard to be mounted The spacing L2 is equal; the carrier supporting the
桌面自动安装装置由XY安装装置、机架50、导轨、支承底板15的承载体、驱动装置构成,其中,XY安装装置由第一方向伸缩机构、最少一行彼此独立的子安装装置构成;子安装装置上设置有运载限制机构、安装执行机构,运载限制机构将键盘安装件限制在子安装装置上,安装执行机构用于将键盘安装件安装在键盘待安装件上;XY安装装置从取件位置提取最少一行键盘安装件,沿第一方向、第二方向运载移动键盘安装件至安装位置;XY安装装置的最优行数为XY安装装置每移动一次所能同时安装键盘安装件的行数;支承底板15的承载体与XY安装装置上的运载的键盘安装件沿第三方向作相对运动。The desktop automatic mounting device is composed of an XY mounting device, a
键盘安装件为键帽1时,XY安装装置由键帽-XY安装装置构成,键帽-XY安装装置由一个或至少一行子安装装置构成,子安装装置为键帽子安装装置,子安装装置由键帽安装装置35构成,键盘待安装件为支承底板15上完成安装的剪刀脚支撑,运载限制机构由吸附键帽1的真空吸头23构成,真空吸头23设置在键帽子安装装置上;键帽1安装时,键帽子安装装置上的真空吸头23于取件位置成行吸附键帽1,并运载键帽1至支承底板15上方。真空吸头23与气流吸管20连接,吸管电磁铁19可驱动气流吸管20沿第三方向移动,气流吸管20与吸管电磁铁19的线圈骨架同圆心,真空吸头23通过气流吸管20、吸管橡胶管17、吸管接头18与吸管电磁阀气流导通。When the keyboard mounting member is the
在气流吸管20旁设置有一对可旋转的剪刀挂钩28,气流吸管20与剪刀挂钩28均沿第三方向布置,呈L型的剪刀挂钩28的第一方向边可旋转进入剪刀脚支撑与支承底板15之 间的空间。A pair of rotatable scissors hooks 28 are disposed beside the
呈L型的剪刀挂钩28的第三方向边的悬臂端连接有同步带轮25,同步带轮25与同步皮带26传动配合。同步皮带26的一端与一个挂钩电磁铁24牵引连接,同步皮带26的另一端分别与张力弹簧连接。A timing
XY安装装置的最优行数为XY安装装置每移动一次所能同时安装键盘安装件的行数。XY安装装置的最优行数为3行。The optimal number of rows of the XY mounting device is the number of rows of keyboard mounts that can be installed simultaneously for each movement of the XY mounting device. The optimal number of rows for the XY mounting device is 3 lines.
驱动装置成行控制各子安装装置的运载限制机构、安装执行机构。驱动装置既可成行控制各子安装装置的运载限制机构、安装执行机构,也可独立控制该行最少一个子安装装置的运载限制机构、安装执行机构。The driving device controls the carrying restriction mechanism and the mounting actuator of each sub-mounting device in a row. The driving device can control the carrying restriction mechanism of each sub-mounting device, the mounting executing mechanism, or independently control the carrying restriction mechanism and the mounting executing mechanism of at least one sub-mounting device of the row.
取件位置是各子安装装置与成行排列的键盘安装件位置对准的位置,安装位置是各子安装装置与成行排列的键盘待安装件位置对准的位置。The pick-up position is a position in which the sub-mounting devices are aligned with the row-arranged keyboard mounts, and the mounting position is a position at which the sub-mounting devices are aligned with the aligned keyboard-mounting members.
第一方向伸缩驱动装置通过驱动第一方向伸缩机构使子安装装置可沿第一方向导轨33伸缩移动,第一方向驱动装置驱动XY安装装置沿第一方向导轨33移动,第一方向导轨33沿第一方向布置。The first direction telescopic drive device can drive the sub-mounting device to be telescopically movable along the
各子安装装置之间的间距为L,键盘安装件之间的间距为L1,当L1、L2不相等时,驱动装置可过驱动第一方向伸缩机构使各子安装装置之间的间距L分别与键盘安装件之间的间距L1相等、与键盘待安装件之间的间距L2相等。The spacing between the sub-mounting devices is L, and the spacing between the keyboard mounting members is L1. When L1 and L2 are not equal, the driving device can overdrive the first-direction telescopic mechanism so that the spacing L between the sub-mounting devices is respectively The spacing L1 between the keyboard mounting members is equal to the spacing L2 between the keyboard mounting members.
XY安装装置最少2行时,XY安装装置间沿第二方向设置第二方向伸缩机构。第二方向伸缩机构与第一方向伸缩机构结构相同。When the XY mounting device has at least 2 lines, the second direction stretching mechanism is disposed between the XY mounting devices in the second direction. The second direction expansion mechanism has the same structure as the first direction expansion mechanism.
键盘安装件之间的行距与键盘待安装件之间的行距不相等,驱动装置可通过第二方向伸缩机构驱动XY安装装置沿第二方向移动。支承底板15的承载体沿第二方向移动。The line spacing between the keyboard mounts is not equal to the line spacing between the keyboard mounts, and the driving device can drive the XY mounting device to move in the second direction by the second direction telescopic mechanism. The carrier supporting the
XY安装装置由一行功能键区XY安装装置、最少一行打字键区XY安装装置构成。The XY mounting device is composed of a row of function keypad XY mounting devices and a minimum of one typing keypad XY mounting device.
安装键盘待安装件上的打字键区的某一行所需键盘安装件时,当XY安装装置运载移动键盘安装件的数量n大于键盘待安装件上的某行需要安装的键盘安装件数量n1时,XY安装装置的执行机构在完成该行的键盘安装件安装后,XY安装装置将多余的键盘安装件(n-n1个)运载移至键盘待安装件的其它行实现安装或移至下一个键盘待安装件实现安装。When installing the required keyboard mount for a certain line of the typing keypad on the keyboard to be mounted, when the number n of the XY mounting device carrying the mobile keyboard mount is greater than the number of keyboard mounts n1 to be installed on a line on the keyboard to be mounted After the actuator of the XY mounting device is installed, the XY mounting device moves the excess keyboard mounting members (n-n1) to other rows of the keyboard to be mounted to move or move to the next one. The keyboard to be installed is installed.
安装键盘待安装件上的打字键区的某一行所需键盘安装件时,当安装该行的XY安装装置运载移动键盘安装件的数量n≤键盘待安装件上相应行需要安装的键盘安装件数量时,XY安装装置的执行机构在完成该行的键盘安装件安装后,键盘待安装件该行的未安装位置,由XY安装装置另成行提取键盘安装件实现安装或由另一台桌面自动安装装置实现安装。When installing the required keyboard mount for a certain line of the typing keypad on the keyboard to be mounted, when the XY mounting device that installs the row carries the number of moving keyboard mounts n ≤ the corresponding keyboard on the keyboard to be mounted requires the keyboard mount to be installed In the quantity, the actuator of the XY mounting device, after completing the keyboard mounting of the row, the unmounted position of the row of the keyboard to be mounted, the XY mounting device further extracts the keyboard mounting member for installation or is automatically installed by another desktop The mounting device is installed.
第一伸缩机构伸缩机构由轴套伸缩机构构成,轴套伸缩机构由多个间距调节套42、一根间距配合轴43、一个调节电磁线圈47构成,其中,间距调节套42与间距配合轴43滑动配合并同圆心,间距配合轴43的一端与调节电磁线圈47的铁芯连接,间距配合轴43的另一端连接有弹簧,弹簧被压在子安装调节座40的端面上,调节电磁线圈47通电时,间距配合轴43可沿调节电磁线圈47的轴线方向移动。The first telescopic mechanism telescopic mechanism is composed of a sleeve telescopic mechanism, and the sleeve telescopic mechanism is composed of a plurality of
在间距配合轴43圆周面上有垂直的限位轴钉41,限位轴钉41沿间距配合轴43长度方向布置,限位轴钉41与间距调节套42的长条限位贯穿孔46的端面限位配合,相邻的两个限位轴钉41与相邻的两个长条限位贯穿孔46的端面限位配合;相邻的两个限位轴钉41与相邻的两个长条限位贯穿孔46的端面接触时;间距调节套42两端的限位凸肩44的端面分别与相邻的两个安装调节座40的端面接触时,子安装装置间的间距相等且间距最大。A vertical limiting
桌面自动安装装置由XY安装装置、支板托板37、第一方向驱动装置、第二方向驱动装置、第三方向驱动装置构成。The desktop automatic mounting device is composed of an XY mounting device, a
第一方向驱动装置由第一步进电机52、第一同步皮带53、一对同步带轮构成,第一方向驱动装置驱动连接在一起的F键区的子安装装置、打字键区的子安装装置沿第一方向滑轨33滑动。The first direction driving device is composed of a
第二方向驱动装置由第二步进电机55、第二同步皮带54、一对同步带轮构成,第二方向驱动装置驱动连接在一起的F键区的XY安装装置、打字键区的XY安装装置沿第二方向滑轨51滑动。The second direction driving device is composed of a
第三方向驱动装置(图中未表示)由与支板托板37方安装的驱动气缸(图中未表示)构成,驱动气缸的缸体与机架50连接,气缸轴与支板托板37连接,气缸轴的轴线与第三方向重合。The third direction driving device (not shown) is constituted by a driving cylinder (not shown) mounted on the side of the supporting
参见图30笫四驱动装置可驱动支板托板37沿第二方向移动,方便支板底板15装夹在支板托板37上,在支板托板37上从上至下装夹有第一支板底板15、第二支板底板15,第二支板底板15用于安装第一支板底板15完成安装多余的键盘安装件。Referring to FIG. 30, the driving device can drive the
XY安装装置从取件位置成行提取键盘安装件,如完成第一支板底板15的安装需提取四行键盘安装件,当所提取的四行键盘安装件的数量大于第一支板底板15所需数量时,多余的键盘安装件均安装在第二支板底板15,直至第二支板底板15完成安装。The XY mounting device extracts the keyboard mounting member from the picking position. If the installation of the first supporting
桌面自动安装装置由安装打字键区内的键盘安装件的XY安装装置构成,桌面自动安装装置的打字键区的XY安装装置按一行或两行布置,但以按一行布置为最佳。The desktop automatic mounting device is constituted by an XY mounting device that mounts a keyboard mounting member in the typing key area, and the XY mounting device of the typing key area of the desktop automatic mounting device is arranged in one row or two rows, but is optimally arranged in one row.
桌面自动安装装置设置有一行F键区的XY安装装置及一行打字键区内的XY安装装 置。The desktop automatic mounting device is provided with an XY mounting device of a row of F keypads and an XY mounting device of a row of typing keys.
一行F键区的XY安装装置与一行打字键区的XY安装装置固定连接后,与第一方向滑轨33滑动配合。The XY mounting device of the F-key zone is fixedly coupled to the XY mounting device of the one-line typing keypad, and is slidably engaged with the first
键帽1安装时,子安装装置上的真空吸头23于取件位置成行吸附键帽1,驱动装置驱动XY安装装置运载键帽1至支承底板15上方,第一方向伸缩机构驱动子安装装置沿第一方向导轨33伸或缩移动至键帽1均进入安装位置。When the
XY安装装置有气动通道与子安装装置连接,运载多余的键盘安装件(n-n1个)的子安装装置有独立的气动通道与单独的控制阀连接,用于成行安装的子安装装置安装时,所有的子安装装置的气流均导通。The XY mounting device has a pneumatic passage connected to the sub-mounting device, and the sub-mounting device carrying the excess keyboard mounting member (n-n1) has a separate pneumatic passage connected with a separate control valve for installation of the sub-mounting device for the row installation. The airflow of all sub-mounting devices is turned on.
参见图30、自动安装装置完成F行笫2键、笫4键、笫6键……安装。Referring to Figure 30, the automatic installation device completes the F line 笫 2 button, the 笫 4 button, the 笫 6 button button ... installation.
参见图31、自动安装装置完成F行笫1键、笫3键、笫5键……安装。Referring to Figure 31, the automatic installation device completes the F line 笫 1 key, the 笫 3 key, the 笫 5 key... installation.
参见图32、自动安装装置完成打字键区的笫一行键及运载移动一个键至最后一行安装。Referring to Figure 32, the automatic mounting device completes the 笫 line of keys in the typing area and carries a key to the last line of installation.
参见图33、自动安装装置完成打字键区的笫一行键及运载移动两个键至最后一行安装。Referring to Figure 33, the automatic installation device completes the 笫 line of the typing keypad and carries the two keys to the last line of installation.
参见图34、自动安装装置完成打字键区键的安装。Referring to Figure 34, the automatic installation device completes the installation of the typing keypad key.
实施例2Example 2
参见图35、图36、图37、键盘安装件为剪刀脚支撑时,XY安装装置由剪刀-XY安装装置构成,剪刀-XY安装装置由至少一个或至少一行子安装装置构成,子安装装置为剪刀子安装装置,子安装装置由通道安装装置62构成。Referring to FIG. 35, FIG. 36 and FIG. 37, when the keyboard mounting member is supported by the scissor foot, the XY mounting device is composed of a scissors-XY mounting device, and the scissors-XY mounting device is composed of at least one or at least one row of sub-mounting devices, and the sub-mounting device is The scissors mounting device and the sub-mounting device are constituted by the
键盘待安装件为支承底板15上成行排列的键单元的配合部,在取件位置上方设置有落料模61,落料模61用于冲断工艺连接筋,并使平卧状的剪刀脚支撑于落料模61的通道出口时,旋转为站立状;在落料模61上设置剪刀分配机构;子安装装置为通道安装装置62,通道安装装置62位于落料模61下方,通道安装装置62在取件位置时,各通道安装装置62的通道入口63与落料出口位置安装对齐,通道安装装置62的通道出口下方有剪刀脚支撑旋转安装空间。The keyboard to be mounted is a fitting portion of the key unit arranged in a row on the
纵横排列的剪刀脚支撑分别与落料入口对准,各剪刀脚支撑通过工艺连接筋64连接在一起,落料冲头66向下折弯工艺连接筋64使剪刀脚支撑旋转一定角度(70度-90度),剪刀脚支撑接近模具入口导向面67后,再冲断工艺连接筋64,剪刀脚支撑进入落料模61。The longitudinal and horizontal scissor foot supports are respectively aligned with the blanking inlets, the scissor feet are connected together by the
落料模61的下模板上有纵横排列的可使剪刀脚支撑由平卧状旋转至站立状的落料送 料通道,落料送料通道由落料入口、落料出口、连接落料入口与落料出口的连接通道构成,落料入口能容纳平卧状的剪刀脚支撑,落料入口向下逐渐收窄后并向下贯穿落料模61的下模板,连接通道的末端能容纳站立状的使剪刀脚支撑。The lower die plate of the blanking die 61 has vertical and horizontal arrangement of the blank feeding passage for the scissor foot support to rotate from the flat horizontal to the standing shape, and the blank feeding passage is composed of the blanking inlet, the blanking outlet, the connecting blanking inlet and the falling. The connecting passage of the material outlet is formed, and the blanking inlet can accommodate the flat-shaped scissor foot support, and the blanking inlet is gradually narrowed downward and penetrates downwardly through the lower template of the blanking die 61, and the end of the connecting passage can accommodate the standing shape. Support the scissors feet.
参见图48--图49工艺连接筋64由第一工艺连接筋64a、第二工艺连接筋64构成,落料冲头66向下冲断第一工艺连接筋64a后,落料冲头66向下折弯第二工艺连接筋64,第二工艺连接筋的长度方向沿剪刀脚支撑的长度方向布置。Referring to FIG. 48 - FIG. 49, the
参见图58--图62剪刀分配机构由行控制开关构成,行控制开关由长条型的长条开关棒70、开关棒牵引器构成,在落料模61上有沿第一方向贯穿一行的模具竖立通道68的行开关棒配合孔69a,长条开关棒70与行开关棒贯穿孔68滑动配合,在长条开关棒70上有沿与长度方向垂直方向布置的行开关棒贯穿孔69,各行开关棒贯穿孔69间的间距等于各模具竖立通道68间的间距。Referring to Fig. 58-- Fig. 62, the scissors dispensing mechanism is composed of a row control switch, and the row control switch is composed of a long strip type
各行开关棒贯穿孔69的宽度等于各模具竖立通道68间的宽度。安装时,行开关棒贯穿孔68处于初始位置时,行开关棒贯穿孔69与模具竖立通道68位置错开,剪刀脚支撑被限制在长条开关棒70的上表面;开关棒牵引器牵引长条开关棒70沿第一方向移动,至行开关棒贯穿孔69与模具竖立通道68导通时,剪刀脚支撑通过行开关棒贯穿孔68。The width of each row of switch bar through
键盘安装件为剪刀脚支撑时,在取件位置上方设置有落料模61,在落料模61上设置剪刀分配机构,子安装装置为通道安装装置62,通道安装装置62在取件位置时,各通道安装装置62的通道入口63与落料出口安装对齐。When the keyboard mounting member is supported by the scissor foot, a blanking
落料气缸58的缸体与机座50连接,在落料气缸58下方有落料模61,落料模61的下模板等主模体与机架50连接,落料模61的上模板60与落料气缸轴59连接。在落料模61的下方有行装置空间。The cylinder of the blanking
在杌座50上部大平面与落料模61之间有沿第一方向、第二方向移动的XY安装装置。There is an XY mounting device that moves in the first direction and the second direction between the upper large plane of the
参见图35、图36、图37、图48--图56、纵横排列的剪刀脚支撑分别与落料入口对准,各剪刀脚支撑通过工艺连接筋64连接在一起,落料冲头66向下折弯工艺连接筋64使剪刀脚支撑旋转一定角度,剪刀脚支撑接近模具入口导向面67后,再冲断工艺连接筋64,剪刀脚支撑进入落料模61的模具竖立通道68。Referring to FIG. 35, FIG. 36, FIG. 37, FIG. 48--FIG. 56, the longitudinal and horizontal scissor foot supports are respectively aligned with the blanking inlet, and the scissor foot supports are connected together by the
工艺连接筋64由第一工艺连接筋64a、第二工艺连接筋64构成,落料冲头66向下冲断第一工艺连接筋64a后,落料冲头66向下折弯第二工艺连接筋64,第二工艺连接筋的长度方向沿剪刀脚支撑的长度方向布置。The
参见图48、一个单元的键开关装置所用的打字键区的剪刀脚板通过四根工艺连接筋 64连接为一个整体形成单元剪刀脚板65,由多个单元剪刀脚板65连接成整体剪刀脚板。Referring to Fig. 48, the scissor-foot plate of the typing key area used in the key switch device of one unit is connected as a whole to form a unit
安装时,整体剪刀脚板被放置在落料模61的下模板与落料模61的上模板60之间,整体剪刀脚板上纵横排列的剪刀脚支撑分别与落料入口对准。During installation, the overall scissor foot plate is placed between the lower die plate of the blanking die 61 and the
参见图49、图50、图51落料冲头66在剪刀脚板上与四根工艺连接筋64对准,Referring to Figures 49, 50, and 51, the blanking
参见图51、图52图53、图54、落料冲头66冲断两根工艺连接筋64,落料冲头66折弯剩下的工艺连接筋64使剪刀脚支撑旋转。Referring to Fig. 51, Fig. 52, Fig. 53, Fig. 54, the blanking
参见图55、图56、落料冲头66使剪刀脚支撑继续旋转,至剪刀脚支撑接近模具入口导向面67后,落料冲头66冲断工艺连接筋64,剪刀脚支撑进入落料模61的模具竖立通道68。Referring to FIG. 55 and FIG. 56, the blanking
参见图42--图47、每个通道安装装置62均有两个竖立的剪刀通道62a,在运载移动过程中,左剪刀脚8、右剪刀脚4被两个竖立的剪刀通道62a侧的气流孔62b的气流吸附在剪刀通道62a的侧壁上,至通道安装装置62进入安装位置时,支板托板37向上移动至支承底板15的上表面与剪刀脚支撑的下端接触,通道安装装置62左侧壁上气流改变方向,气流推动左剪刀脚8绕支承底板15的配合部转动,左剪刀脚8旋转接近右剪刀脚4,通道安装装置62右侧壁上气流改变方向,气流推动右剪刀脚4绕支承底板15的配合部转动,在向下气流及重力作用下剪刀脚支撑相向无阻碍转动,剪刀脚支撑形成相互支撑结构。Referring to Fig. 42 - Fig. 47, each of the
运载限制机构由剪刀通道62a的侧壁、气流孔62b、橡胶软管、气流接头、气流控制阀构成;安装执行机构由剪刀通道62a的侧壁、气流孔62b、橡胶软管、气流接头、气流控制阀构成;气流孔62b通过橡胶软管、气流接头等与气流控制阀导通。The carrying restriction mechanism is composed of a side wall of the
参见图57、图58、剪刀分配机构由行控制开关构成,行控制开关由长条型的长条开关棒70、开关棒牵引器(图中未表示)构成,在长条型的长条开关棒70上沿与长度方向垂直布置的等距的行开关棒贯穿孔69。Referring to Fig. 57 and Fig. 58, the scissors distributing mechanism is composed of a row control switch, and the row control switch is composed of a long strip type
行控制开关也可由控制落料冲头66分行工作的机构构成,即实现每落料只将整体剪刀脚板上的五行剪刀脚支撑中的一行剪刀脚支撑冲入模具.The row control switch can also be constituted by a mechanism for controlling the branching
在落料模61上有沿第一方向贯穿成行的竖立的模具竖立通道68的行开关棒配合孔69a,长条开关棒70与行开关棒配合孔69a滑动配合。On the blanking die 61, there is a row switch bar fitting hole 69a of the upright die
行开关棒贯穿孔68处于初始位置时,行开关棒贯穿孔69与模具竖立通道68位置错开,剪刀脚支撑被限制在长条开关棒70的上表面。When the row switch rod through
安装时,由多个通道安装装置62构成的XY安装装置沿笫一方向、笫二方向移动,第一方向伸缩机构动作将各通道安装装置62压至最小间距,此时通道安装装置62处于取件位置, 开关棒牵引器牵引长条开关棒70沿第一方向移动(向右移动),至行开关棒贯穿孔69与模具竖立通道68导通时,剪刀脚支撑通过行开关棒贯穿孔69,剪刀脚支撑经落料出口进入相应的通道安装装置62的通道安装入口63,剪刀脚支撑在气流及重力作用下向下移动,同时,支板托板37向上移动至支板托板37上表面封闭通道安装装置62的出口,剪刀脚支撑下端与支板托板37上表面接触时,向下的气流关闭,通道安装装置62侧壁的气流将剪刀脚支撑吸附在通道安装装置62的侧壁上,支板托板37向下移动与通道安装装置62的出口分离,由多个通道安装装置62构成的XY安装装置沿笫一方向、笫二方向移动,第一方向伸缩机构动作将各通道安装装置62拉至最大间距,此时通道安装装置62处于安装位置,剪刀脚支撑在气流驱动下旋转完成安装。During installation, the XY mounting device composed of the plurality of
其余与实施例1同。The rest is the same as in the first embodiment.
实施例3Example 3
参见图66、图67、图68、C同步带轮73、多个传动螺杆71与传动轴72固定连接,轴承73a与C同步带轮73固定连接。Referring to Fig. 66, Fig. 67, Fig. 68,
子安装装置成行排列,每一个子安装装置均与一个传动螺母75固定连接,每一个传动螺杆71均与一个传动螺母7传动连接,由相互配合的一个传动螺杆71、一个传动螺母7构成螺旋传动副,C电机74与中部附近的一个子安装装置固定连接,该子安装装置左右两侧螺旋传动副螺纹旋向相反,C电机74通过C同步带轮73、同步皮带与传动轴72传动连接。The sub-mounting devices are arranged in a row, and each of the sub-mounting devices is fixedly connected with a
C电机74正转时,传动螺杆71通过传动螺母75驱动左侧、右侧的各子安装装置分别向左向右等距移动,第一伸缩机构、第二伸缩机构由螺旋机构构成,螺旋机构的螺旋传动副的数量与子安装装置的数量相同,其中传动螺母75固定在子安装装置上,传动螺杆71与传动轴72固定连接,传动轴72与驱动装置传动连接。When the
本实施例的各子安装装置最大间距为17.2mm,最大间距为15.2mm,子安装装置的数量为11个。The maximum distance between the sub-mounting devices of this embodiment is 17.2 mm, the maximum spacing is 15.2 mm, and the number of sub-mounting devices is 11.
驱动装置有驱动伸缩机构的伸缩驱动装置,伸缩驱动装置的同步皮带与中部附近的子安装装置固定连接,该固定连接的子安装装置左右两侧的螺旋传动副螺纹旋向相反。The driving device has a telescopic driving device for driving the telescopic mechanism, and the timing belt of the telescopic driving device is fixedly connected with the sub-mounting device near the middle portion, and the screw driving auxiliary threads on the left and right sides of the fixedly connected sub-mounting device are oppositely rotated.
电机与其中一个子安装装置固定连接,电机与其中一个子安装装置的传动轴72传动连接,伸缩驱动装置的同步皮带与其中一个子安装装置固定连接,该子安装装置与左侧第一个子安装装置的螺旋传动副的螺距为t,左侧第一个子安装装置与左侧第二个子安装装置的螺旋传动副的螺距为2t……左侧第n个子安装装置与左侧第n+1个子安装装置的螺旋传动副的螺距为nt。The motor is fixedly connected to one of the sub-mounting devices, and the motor is drivingly connected to the
电机与其中一个子安装装置固定连接,电机与其中一个子安装装置的传动轴72传动连接,伸缩驱动装置的同步皮带与其中一个子安装装置固定连接,该子安装装置右侧第一个子安装装置的螺旋传动副的螺距为t,右侧第一个子安装装置与右侧第二个子安装装置的螺旋传动副的螺距为2t……右侧第n个子安装装置与右侧第n+1个子安装装置的螺旋传动副的螺距为nt。The motor is fixedly connected to one of the sub-mounting devices, and the motor is drivingly connected to the
电机与中部附近的子安装装置固定连接,电机与中部附近的子安装装置的传动轴72传动连接,伸缩驱动装置的同步皮带与中部附近的子安装装置固定连接,该子安装装置与该子安装装置左右两侧第一个子安装装置的螺旋传动副的螺距均为t,左右两侧第一个子安装装置与左右两侧第二个子安装装置的螺旋传动副的螺距均为2t……左右两侧第n个子安装装置与左右两侧第n+1个子安装装置的螺旋传动副的螺距均为nt。The motor is fixedly connected with the sub-mounting device near the middle portion, and the motor is drivingly connected with the
参见图70、图71、当子安装装置的数量大于11个时,传动螺杆71均固定在一根传动轴72上,子安装装置收缩位于最小位置时,位于左右两侧端部的传动螺杆71将与相邻的传动螺杆71干涉,Referring to FIG. 70 and FIG. 71, when the number of sub-mounting devices is greater than 11, the
当子安装装置的数量大于11个时,伸缩机构的传动轴72采用两根,将与相邻的传动螺杆71干涉的传动螺杆71固定在第二根传动轴72,电机与两根传动轴72传动连接。When the number of sub-mounting devices is greater than 11, the
其余与实施例1同。The rest is the same as in the first embodiment.
实施例4Example 4
将剪刀-XY安装装置与键帽-XY安装装置安装在同一个机架50上,剪刀-XY安装装置、键帽-XY安装装置分别沿第一方的导轨、第二方的导轨移动,支承底板15的承载体沿第二方向移动,键帽的取件位置、剪刀脚的取件位置、键帽的安装位置、剪刀脚的安装位置均沿第二方向布置。The scissors-XY mounting device and the key cap-XY mounting device are mounted on the
XY安装装置由剪刀-XY安装装置、键帽-XY安装装置构成;剪刀-XY安装装置、键帽-XY安装装置均分别设置有第一方向伸缩机构,子安装装置,剪刀-XY安装装置由第一方向伸缩机构、子安装装置构成,其中,子安装装置由通道安装装置62构成,键帽-XY安装装置由第一方向伸缩机构、子安装装置构成,其中,子安装置由键帽安装装置35构成;剪刀-XY安装装置有剪刀脚的取件位置、剪刀脚的安装位置,键盘安装件为剪刀脚,键盘待安装件为支承底板15上成行排列的键单元的配合部,键帽-XY安装装置有键帽的取件位置、键帽的安装位置,键盘安装件为键帽,键盘待安装件为支承底板15上完成安装的剪刀脚支撑;支承底板15的承载体可沿第二方向移动至剪刀脚的安装位置、可沿第二方向移动至键帽的安装位置。The XY mounting device is composed of a scissors-XY mounting device and a key cap-XY mounting device; the scissors-XY mounting device and the key cap-XY mounting device are respectively provided with a first direction telescopic mechanism, a sub-mounting device, and a scissors-XY mounting device. The first direction telescopic mechanism and the sub-mounting device are configured, wherein the sub-mounting device is constituted by the
其余与实施例1同。The rest is the same as in the first embodiment.
实施例5Example 5
键盘安装件为现有塑料剪刀脚配用的键帽1时,子安装装置为键帽子安装装置,键帽子安装装置上分别设置有吸附键帽1的真空吸头23、吸头旋转机构;真空吸头23在吸头旋转机构驱动下可旋转一定角度。When the keyboard mounting member is the
键帽1安装时,键帽子安装装置上的真空吸头23于取件位置成行吸附键帽1,XY安装装置运载键帽1至支承底板15上方;真空吸头23在吸头旋转机构驱动下可旋转一定角度。When the
键盘安装件为现有塑料剪刀脚时,子安装装置为剪刀子安装装置,剪刀安装装置上分别设置有吸附键帽1的真空吸头23、吸头旋转机构;真空吸头23在吸头旋转机构驱动下可旋转一定角度。When the keyboard mounting member is an existing plastic scissor foot, the sub-mounting device is a scissor mounting device, and the scissor mounting device is respectively provided with a
其余与实施例2同。The rest is the same as in
实施例6Example 6
参见图35--图37、图72、桌面自动安装装置由机架50、落料模61、模驱冲机构、XY安装装置、支承底板15的承载体、驱动装置构成;模驱冲机构由落料气缸58、冲床常用的驱动装置构成。Referring to FIG. 35--FIG. 37 and FIG. 72, the desktop automatic mounting device is composed of a
落料模61的下模板固定在机架50上,在落料模61下方有安装空间,落料模61的上模板与模驱冲机构连接;The lower die plate of the blanking die 61 is fixed on the
落料模61的下模板上设置有落料送料通道,落料送料通道由落料入口、落料出口、连接落料入口与落料出口的连接通道构成,落料入口能容纳沿XY平面布置的剪刀脚支撑,连接通道的下部能容纳沿第三方向的剪刀脚支撑;The lower die plate of the blanking die 61 is provided with a blank feeding passage, which is composed of a blanking inlet, a blanking outlet, a connecting passage connecting the blanking inlet and the blanking outlet, and the blanking inlet can accommodate the arrangement along the XY plane. Scissor foot support, the lower part of the connecting channel can accommodate the scissor foot support in the third direction;
XY安装装置位于安装空间并能沿第一方向、第二方向移动,支承底板15的承载体位于XY安装装置的下方并能沿第一方向或第二方向移动;The XY mounting device is located in the installation space and can move in the first direction and the second direction, and the carrier supporting the
驱动装置驱动XY安装装置往复于取件位置、安装位置之间,取件位置位于落料出口,安装位置是XY安装装置运载的剪刀脚支撑沿第三方向与支承底板15的配合部安装对准的位置。The driving device drives the XY mounting device to reciprocate between the picking position and the mounting position, and the picking position is located at the blanking outlet, and the mounting position is that the scissor foot support carried by the XY mounting device is aligned with the mating portion of the supporting
桌面自动安装装置由机架50、落料模61、模驱冲机构、XY安装装置、支承底板15的承载体、驱动装置构成;The desktop automatic mounting device is composed of a
落料模61的下模板固定在机架50上,在落料模61下方有安装空间,落料模61的上模板与模驱冲机构连接;The lower die plate of the blanking die 61 is fixed on the
落料模61的下模板上有成行的落料送料通道,落料送料通道由落料入口、落料出口、连接落料入口与落料出口的连接通道构成,落料入口能容纳沿XY平面布置的剪刀脚支撑,连接通 道的下部能容纳沿第三方向的剪刀脚支撑;The lower die plate of the blanking die 61 has a row of blank feeding channels, and the blanking feeding channel is composed of a blanking inlet, a blanking outlet, a connecting passage connecting the blanking inlet and the blanking outlet, and the blanking inlet can accommodate along the XY plane. Arranged scissor foot support, the lower part of the connecting passage can accommodate the scissor foot support in the third direction;
XY安装装置位于安装空间并能沿第一方向、第二方向移动,支承底板15的承载体位于XY安装装置的下方并能沿第一方向或第二方向移动;The XY mounting device is located in the installation space and can move in the first direction and the second direction, and the carrier supporting the
XY安装装置由第一方向伸缩机构、最少一行子安装装置构成,第一方向伸缩机构驱动行子安装装置分开、合拢;The XY mounting device is composed of a first direction telescopic mechanism and a minimum row of sub-mounting devices, and the first direction telescopic mechanism drives the row sub-mounting device to separate and close;
驱动装置驱动XY安装装置往复于取件位置、安装位置之间,取件位置位于落料出口,安装位置是XY安装装置运载的剪刀脚支撑沿第三方向与支承底板15的配合部安装对准的位置。The driving device drives the XY mounting device to reciprocate between the picking position and the mounting position, and the picking position is located at the blanking outlet, and the mounting position is that the scissor foot support carried by the XY mounting device is aligned with the mating portion of the supporting
桌面自动安装装置由机架50、落料模61、模驱冲机构、XY安装装置、支承底板15的承载体、驱动装置构成;The desktop automatic mounting device is composed of a
机架50由机座、机臂、机臂中模部、机臂顶模部构成,其中机臂与机座连接,机臂中模部、机臂顶模部分别位于机臂上,在机臂中模部、机臂顶模部之间有模空间,The
模驱冲机构与机臂顶模部连接,落料模61的上模板与模驱冲机构连接,落料模61的下模板与机臂中模部连接,落料模61位于模空间,在落料模61下方有安装空间;The die drive mechanism is connected with the top part of the arm, the upper die of the blanking die 61 is connected with the die drive mechanism, the lower die of the blanking die 61 is connected with the die part of the arm, and the blanking die 61 is located in the die space. There is installation space below the blanking die 61;
XY安装装置位于安装空间并能沿第一方向、第二方向移动,支承底板15的承载体位于XY安装装置的下方并能沿第一方向或第二方向移动;The XY mounting device is located in the installation space and can move in the first direction and the second direction, and the carrier supporting the
桌面自动安装装置有取件位置、安装位置,取件位置位于落料出口,安装位置是XY安装装置运载的剪刀脚支撑沿第三方向与支承底板15的配合部安装对准的位置,驱动装置驱动XY安装装置往复于取件位置、安装位置。The desktop automatic mounting device has a picking position and a mounting position, and the picking position is located at the blanking outlet, and the mounting position is a position where the scissor foot support carried by the XY mounting device is aligned with the mating portion of the supporting
落料模61设置有开关装置,开关装置控制从落料出口送出剪刀脚支撑的数量。The blanking die 61 is provided with a switching device that controls the amount of scissor foot support that is fed from the blanking outlet.
机臂中模部由机臂中模座构成,机臂顶模部由机臂顶模座构成。The middle part of the arm is composed of the middle mold base of the arm, and the top part of the arm is composed of the upper mold base of the arm.
XY安装装置由最少一个子安装装置构成。The XY mounting device consists of at least one sub-mounting device.
其余与实施例1同。The rest is the same as in the first embodiment.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在发明的保护范围之内。The above is only the preferred embodiment of the present invention, and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the scope of the invention. within.
Claims (54)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201880003667.3A CN109844891B (en) | 2017-04-15 | 2018-04-15 | Universal desktop automatic installation device for keyboard installation part |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710246344.4 | 2017-04-15 | ||
| CN201710246344 | 2017-04-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2018/083133 Ceased WO2018188668A1 (en) | 2017-04-15 | 2018-04-15 | Keyboard mounted element general purpose tabletop automatic mounting apparatus |
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| Country | Link |
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| CN (1) | CN109844891B (en) |
| WO (1) | WO2018188668A1 (en) |
Cited By (5)
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| CN109967994A (en) * | 2019-04-03 | 2019-07-05 | 齐嘉顺 | Keyboard of notebook computer scissor grabs assemble mechanism |
| CN110405687A (en) * | 2019-08-23 | 2019-11-05 | 固特科工业塑料件科技(深圳)有限公司 | A kind of assembly equipment of scissor |
| CN110491708A (en) * | 2019-09-17 | 2019-11-22 | 深圳市昇茂科技有限公司 | A kind of full-automatic keyboard scissor kludge |
| CN110625390A (en) * | 2019-10-12 | 2019-12-31 | 吴江亿韦机电科技有限公司 | Scissor foot assembling equipment |
| CN114162560A (en) * | 2021-12-22 | 2022-03-11 | 重庆英捷精密电子有限公司 | A keyboard scissors foot arrangement and reclaiming device for a notebook computer |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116290249A (en) * | 2023-02-14 | 2023-06-23 | 箭牌家居集团股份有限公司 | Panel assembly of flushing cistern and flushing cistern |
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| CN114162560A (en) * | 2021-12-22 | 2022-03-11 | 重庆英捷精密电子有限公司 | A keyboard scissors foot arrangement and reclaiming device for a notebook computer |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109844891B (en) | 2022-08-19 |
| CN109844891A (en) | 2019-06-04 |
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