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WO2018188324A1 - Multifunctional welding scar-free mounting tool - Google Patents

Multifunctional welding scar-free mounting tool Download PDF

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Publication number
WO2018188324A1
WO2018188324A1 PCT/CN2017/108774 CN2017108774W WO2018188324A1 WO 2018188324 A1 WO2018188324 A1 WO 2018188324A1 CN 2017108774 W CN2017108774 W CN 2017108774W WO 2018188324 A1 WO2018188324 A1 WO 2018188324A1
Authority
WO
WIPO (PCT)
Prior art keywords
mounting tool
plate
multifunctional
footless
bracket
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2017/108774
Other languages
French (fr)
Chinese (zh)
Inventor
唐合成
雷军龙
张兴国
舒海威
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangzhou Shipyard International Co Ltd
Original Assignee
Guangzhou Shipyard International Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangzhou Shipyard International Co Ltd filed Critical Guangzhou Shipyard International Co Ltd
Publication of WO2018188324A1 publication Critical patent/WO2018188324A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/04Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/04Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
    • B23K37/0426Fixtures for other work
    • B23K37/0435Clamps
    • B23K37/0443Jigs

Definitions

  • the invention relates to a mounting tool, in particular to a multifunctional toolless mounting tool.
  • Temporary installation tooling is required during the welding operation of the profile steel to prevent the profile steel from shifting during the welding of the profile steel.
  • it is necessary to fix the position where the section steel and the motherboard are installed, and perform welding on the motherboard.
  • the disadvantage of the method is that after the profile and the base metal are welded and installed firmly, the door frame needs to be removed from the motherboard.
  • the prior art installation tool has the following defects: the installation tool has a single function, the work efficiency is low, and the quality and appearance of the installation are affected.
  • Another object of the present invention is to provide a multi-function, footless mounting tool that can be used in a multi-purpose, simple operation, and greatly improve work efficiency.
  • a multifunctional codeless mounting tool comprising a support plate, an adsorption device disposed on the support plate for connection with the motherboard, and a sub-board for soldering the connection with the motherboard is fixed in a vertical direction a pressing device near the mother board; a drawing device for pulling the multifunctional codeless mounting tool in a horizontal direction;
  • the pressing device is a manual oil pump, including an oil top and for controlling the oil top action
  • An oil pump controller the support plate is provided with an adjustment rod, the pressing device is movably disposed on the support plate by the adjustment rod; the adsorption device is disposed at one end of the support plate,
  • the switch control selectively provides suction to be fixedly connected or separated from the motherboard; the bottom of the adsorption device is provided with a groove, and the groove is provided with a sliding component, and the multifunctional codeless mounting tool can be
  • the sliding assembly is driven to move;
  • the sliding assembly includes a compression spring and a universal wheel, and the universal wheel is disposed at a position of the
  • the adsorption device is provided for providing suction, and the entire multifunctional codeless mounting tool can be closely attached to any mounting position of the motherboard as needed, and the multifunctional non-coded mounting tool can be fixed on the motherboard without welding, thereby avoiding the mother.
  • the code foot is left on the board, which reduces the removal of the tooling and the grinding process of the code foot after the welding is completed, which greatly improves the production efficiency; the pressing device can be moved through the adjusting rod.
  • the horizontal position of the adjusting rod can be adjusted by adjusting the pressing device so that the oil top is at the proper position of the steel beam to ensure the welding quality, and the oil pump controller controls the action of the oil top, thereby saving the movement.
  • Manpower by providing a sliding assembly in the groove, when the suction device generates suction and the mother plate is sucked, the compression spring and the universal wheel are both between the adsorption device and the mother board, the compression spring is in a compressed state, and the universal wheel is approaching One end of the compression spring moves and sinks into the groove, so that the adsorption device is more closely attached to the mother board; when the suction device does not generate suction, the compression spring is in an uncompressed state, and the universal wheel protrudes from the groove, which can be realized
  • the multi-function uncoded foot installation tool is moved; the jigsaw pulling device is arranged, the steel plate can be spliced and docked, and the versatility of the multifunctional non-coded mounting tool is increased, and the utility model is convenient to use.
  • a preferred technical solution of the multi-functional footless mounting tool further includes a bracket disposed on one side of the support plate, and at least one of the brackets is disposed in a vertical direction a positioning hole corresponding to the adjusting rod, the positioning hole extending to the position of the supporting plate is provided with a positioning opening corresponding to the positioning hole, and the adjusting rod is inserted into the positioning hole through the positioning hole Said in the positioning port.
  • the oil top By inserting the adjustment rod into different positioning holes and positioning ports, the oil top can be mounted in the proper position of the bracket, and the position of the oil top can be adjusted in a vertical position for different height profiles.
  • the bracket is provided with a plurality of reinforcing blocks, and the reinforcing blocks are located above/or below the vertical direction of the positioning holes.
  • the reinforcing block is provided to enhance the tensile strength of the bracket, and the bracket is not damaged under the strong pulling force of the oil top.
  • the top end of the bracket is provided with a handle for extracting the multifunctional chipless mounting tool, and the handle is a ring structure.
  • the handle is convenient for carrying the multi-function toolless mounting tool, and the handle is provided with a ring structure, which facilitates lifting the adsorbed steel by lifting the multifunctional codeless mounting tool during the hanging state welding. Plate or section steel, able to weld the facade and the back.
  • the utility model further includes an adjusting rod sleeve, wherein the oil top is connected to the adjusting rod sleeve, and the adjusting rod sleeve is sleeved on the adjusting rod, and Move horizontally along the adjustment lever.
  • the oil top is connected with the adjusting rod sleeve, and the adjusting rod sleeve is arranged on the adjusting rod, and the adjusting rod sleeve can be moved horizontally along the adjusting rod, thereby facilitating the movement of the oil top in the horizontal direction of the adjusting rod.
  • the adsorption device is detachably connected to the support plate and the bracket by bolts, respectively.
  • the adsorption device is respectively detachably connected to the support plate and the bracket to facilitate the production of the multifunctional codeless mounting tool.
  • the adsorption device is an electric permanent magnet, and the electric permanent magnet is controlled by the switch.
  • the switch is used to control the power-off/energization of the electric permanent magnet, so that the multifunctional non-coded mounting tool can quickly fit or loosen the motherboard, and the operation is simple.
  • an angle mounter is disposed on a side of the adsorption device, and the angle mounter is used for assisting installation of a profiled steel in an inclined manner.
  • the mounting bracket, the abutment plate, the connecting plate and the angle ruler are detachably connected to the adsorption device, and the two ends of the abutting plate are respectively connected to the angle ruler and the mounting frame, and the angle ruler end is One end of the abutting plate is connected, one end of the abutting plate is connected to the mounting bracket, and the other end is suspended, and the abutting plate can be connected around the axis of the connecting end thereof, the connecting plate and the connecting plate One end of the angle ruler connection is provided with a pointer.
  • the angle mounter use the abutment plate of the angle mounter to abut the steel to be welded, adjust the inclination of the abutment plate through the angle ruler, and adjust the inclination of the steel plate abutting against the abutment plate, which is convenient for the steel profile
  • the adjustment of the tilt angle, in addition, the control of the anti-deformation margin can also be achieved by the angle mounter, thereby achieving the purpose of anti-deformation of the welded profile steel.
  • the angle mounter is detachably connected by screws.
  • the angle mounter is detachably connected by screws to facilitate the production and installation of the multifunctional non-coded mounting tool.
  • the panel pulling device includes a assembling through hole disposed on the support plate, and is selectively disposed in the assembled through hole. Flange bolts.
  • the two multi-function non-coded mounting tools are assembled by flange bolts, so that the two steel plates are fixed for docking for welding work or flange bolts.
  • One end is connected to the multifunctional footless mounting tool through the assembled through hole, and the other end is fixed at a designated position to fix the steel plate.
  • the utility model has the beneficial effects that: the adsorption device is arranged to provide the adsorption force, and the whole multifunctional footless installation tool can be closely adhered to any installation position of the motherboard according to requirements, and the multifunctional non-coded installation tool can be installed. Fixed, avoiding the left foot on the motherboard, reducing the removal of the tooling and the grinding process of the code foot after the welding is completed, which greatly improves the production efficiency, and the pressing device can be moved and supported by the adjusting rod. On the board, when the limit is encountered, the horizontal position of the adjusting rod can be adjusted by adjusting the pressing device so that the oil top is in the proper position of the steel to ensure the welding quality; the action of the oil level is controlled by the oil pump controller, saving manpower.
  • the compression spring and the universal wheel are both between the adsorption device and the mother board, the compression spring is in a compressed state, and the universal wheel is compressed toward the near side.
  • the present invention is an installation tool with multiple functions integrated into one, and is suitable for all-round installation.
  • FIG. 1 is a schematic structural view of a multifunctional non-coded foot mounting tool according to an embodiment.
  • Figure 2 is an enlarged view of a portion A in Figure 1.
  • Figure 3 is an enlarged view of the angle mounter of the embodiment.
  • FIG. 4 is a schematic view showing the structure of the groove according to the embodiment.
  • FIG. 5 is a schematic structural view of a support plate according to an embodiment.
  • FIG. 6 is a schematic view showing the working state of the multi-function codeless mounting tool according to the embodiment.
  • FIG. 7 is a schematic view showing another working state of the multifunctional codeless mounting tool according to the embodiment.
  • the multifunctional non-horse mounting tool of the present invention comprises a support plate 1 and an adsorption device 4 disposed on the support plate 1 for connection with the motherboard 19 .
  • a pressing device for fixing a daughter board that needs to be soldered to the mother board 19 in the vertical direction near the mother board 19;
  • a drawing device for pulling the multifunctional codeless mounting tool in a horizontal direction
  • the pressing device is a manual oil pump, comprising an oil top 7 and an oil pump controller 8 for controlling the action of the oil top 7,
  • the support plate 1 is provided with an adjusting rod 10, and the pressing device passes the
  • the adjustment rod 10 is movably disposed on the support plate 1;
  • the adsorption device 4 is disposed at one end of the support plate 1 and is selectively controlled by the switch 16 to provide suction force to be fixedly connected to the motherboard 19 or Separating;
  • the bottom of the adsorption device 4 is provided with a groove 401, and the groove 401 is provided with a sliding assembly 5, and the multifunctional
  • the sliding universal wheel 501 protrudes in the groove 401 in a state where the suction device 4 does not generate suction.
  • the entire multifunctional codeless mounting tool can be adsorbed to any mounting position of the motherboard 19 as needed, and the multifunctional codeless mounting tool can be fixed to the motherboard 19 without welding, thereby reducing the welding process and saving.
  • the raw materials of the welding installation tool and the electric power of the welding installation tool, after the welding is completed, the switch 16 for controlling the adsorption device 4 can release the suction state of the multifunctional chipless mounting tool and the mother board 19, thereby avoiding welding on the mother board 19.
  • the horse foot reduces the removal of the tooling and the grinding process of the code foot after the welding is completed, avoids the loss of the repairing abrasive material, not only reduces the manufacturing cost of the enterprise but also provides a more environmentally friendly installation tool.
  • the invention has simple operation, can save labor cost, improve production efficiency, ensure the quality of ship installation and welding, and improves the installation and welding aesthetics of the ship, and greatly improves the owner's satisfaction with the ship.
  • the bottom of the adsorption device 4 is provided with a groove 401, A sliding assembly 5 is disposed in the recess 401; by providing the sliding assembly 5 in the recess 401, when the suction device 4 generates suction and sucks with the motherboard 19, the compression spring 502 and the universal wheel 501 are both in the adsorption device 4 and the female Between the plates 19, the compression spring 502 is in a compressed state, and the universal wheel 501 moves toward the end close to the compression spring 502 and sinks into the groove 401, so that the adsorption device 4 and the mother board 19 are more closely fitted; when the adsorption device 4 does not When the suction force is generated, the compression spring 502 is in an uncompressed state, and the universal wheel 501 is extended from the groove 401, so that the shifting of the multifunctional non-coded mounting tool can be realized.
  • the sliding assembly 5 is provided with four sets.
  • the jigsaw pulling device is arranged, and the steel plate 22 can be spliced and tooled, and the multi-purpose of the multi-function non-coded mounting tool is added, which is convenient to use.
  • the oil pump controller 8 controls the action of the oil top 7 to complete the vertical direction mounting of the multifunctional footless mounting tool, and also increases the pressure between the multifunctional codeless mounting tool and the motherboard 19,
  • the multifunctional non-coded foot mounting tool more closely fits the mother board 19, which solves the problem that the tooling is not stabilized due to insufficient suction of the mother board 19 by the adsorption device 4; the oil top 7 can slide horizontally on the adjusting rod 10, according to The installation needs to adjust the oil top 7 at an appropriate horizontal position of the steel to be welded.
  • the oil top 7 in this embodiment refers to a hydraulic jack, and the hydraulic jack can quickly jack up the cylinder to close the steel and the mother board 19
  • the hydraulic jack adopts a 5 ton single-action thin hydraulic jack with a stroke of 7 mm, which is ultra-thin, light and fast, and is convenient to use. Understandably, in other cases, other types of hydraulic jacks can be used according to actual needs.
  • the invention can quickly position the steel profile and can quickly displace the tooling, does not need to lift the tooling, and does not need to add additional installation tooling, which greatly improves the production efficiency.
  • a bracket 14 is further provided, the bracket 14 is disposed on one side of the support plate 1, and at least one of the support rods 10 is disposed on the bracket 14 and disposed in a vertical direction.
  • a positioning hole 11 the positioning hole 11 is axially extended to the position of the support plate 1 and is disposed opposite to the positioning hole 11
  • the adjusting rod 10 is inserted into the positioning opening 12 through the positioning hole 11.
  • the bracket 14 is a square tube, and the positioning hole 11 faces the positioning port 12, so that the adjusting rod 10 can sequentially pass through the positioning hole 11 and the positioning port 12 to maintain the force balance.
  • the width of the positioning hole 11 is slightly larger than the width of the adjusting rod 10.
  • the adjusting rod 10 is 38 mm square steel
  • the positioning hole 11 has a size of 39 mm ⁇ 39 mm
  • the height of the positioning opening 12 is adapted to the height of the adjusting rod 10.
  • the specifications of the square steel, the positioning hole 11 and the positioning port 12 can be adjusted as needed.
  • the adjusting rod 10 is inserted into the positioning hole 11 and the positioning port 12 of different heights, and the height of the oil top 7 can be quickly adjusted, so that the oil top 7 is adapted to the height of the steel in the vertical direction.
  • the bracket 14 is provided with a plurality of reinforcing blocks 13 at an upper/lower position of the positioning hole 11 in the vertical direction.
  • the peripheral mounting bracket 14 of the reinforcing block 13 is away from a side of the supporting plate 1 to increase the tensile strength.
  • the top end of the bracket 14 is provided with a handle 15 for extracting the multifunctional footless mounting tool, and the handle 15 has a ring structure.
  • the handle 15 has a ring structure for facilitating extraction or lifting of the multifunctional footless mounting tool, and the welding of the façade and the back surface can be realized. .
  • the adjustment rod cover 21 is further included, and the oil top 7 is connected to the adjustment rod sleeve 21, and the adjustment rod sleeve 21 is sleeved on the adjustment rod 10, along which the adjustment rod 10 can be Move in the horizontal direction.
  • the adjusting rod sleeve 21 is sleeved on the adjusting rod 10, which facilitates the horizontal movement of the oil pump 7 on the adjusting rod 10, solves the problem of the tooling limit in the construction, and facilitates the construction.
  • the adsorption device 4 is detachably connected to the support plate 1 and the bracket 14 by bolts 17, respectively.
  • the adsorption device 4 is an electric permanent magnet
  • the electric permanent magnet is controlled by the switch 16
  • the switch 16 is connected to the electric permanent magnet through the cable 2
  • the switch 16 is used to control the power off/energization of the electric permanent magnet, which is convenient for quick Control of magnetic force.
  • an angle mounter 6 is disposed on a side surface of the adsorption device 4, and the angle mounter 6 is used for assisting installation of a profiled steel at an oblique angle.
  • the angle mounter 6 includes a mounting bracket 601 and abutment.
  • the mounting plate 601 is detachably connected to the suction device 4, and the two ends of the abutting plate 604 are respectively connected to the angle ruler 603 and the mounting frame 601.
  • One end of the ruler 603 is connected to a non-end portion of the abutting plate 604, one end of the abutting plate 604 is connected to the mounting bracket 601, and the other end is suspended, and the abutting plate 604 can be around the axis of the connecting end thereof.
  • the angle mounter 6 is detachably connected by screws for easy installation.
  • the abutting plate 604 of the angle mounter 6 is used to abut the steel profile, and the angle of inclination of the abutment plate 604 is adjusted by the angle ruler 603, thereby adjusting the inclination angle of the profile steel abutting against the abutment plate 604, which is convenient for the angle of inclination of the steel profile.
  • the angle mounter 6 can also realize the control of the anti-deformation margin, thereby achieving the purpose of anti-deformation of the welded profile steel and improving the quality of the weld.
  • the panel pulling device comprises a assembling through hole 3 provided on the support plate 1, and a method which can be selectively disposed in the assembling through hole 3.
  • Blue bolt 20 The two ends of the flange bolt 20 are provided with hook angles, and the hook angles at both ends of the flange bolt 20 respectively hook the assembled through holes 3 of the multi-functional ballless mounting tool, so that the two butted steel plates 22 can be closely fitted.
  • the two ends of the flange bolt 20 are respectively provided with tension springs.
  • the multi-function chipless mounting assembly through hole 3 may be connected through one end of the flange bolt 20, and the other end is connected near the mounting position of the steel plate 22 by fixing to the vicinity of the mounting position of the steel plate 22.
  • One end of the blue bolt 20 pulls the multi-functional footless mounting tool so that the steel plate 22 is closely adhered to the mating surface under the adsorption of the adsorption device 4.
  • a method for manufacturing a multi-function footless mounting tool firstly, a plurality of positioning holes 11 are provided on the bracket 14 as needed, and the right angles of the positioning holes 11 are all set at an excessive arc angle, and the support plate 1 is placed on the support plate 1 A plurality of positioning ports 12 corresponding to the positioning holes 11 are disposed on one side of the bracket 14 , and then a plurality of reinforcing blocks 13 are respectively installed.
  • the welding reinforcement block 13 is in contact with the bracket 14 and the bracket 14 is welded, and a circle is mounted on the top end of the bracket 14 .
  • the handle 15 of the ring structure is further provided with the switch 16 of the adsorption device 4, the slide assembly 5 is installed at the bottom of the adsorption device 4, and then the adjustment rod sleeve 21 corresponding to the adjustment rod 10 is disposed, so that the adjustment rod sleeve 21 can be sleeved on the adjustment rod 10 freely sliding, the adjusting rod sleeve 21 is firmly connected to the oil top 7 by bolts 17, and the oil pump controller 8 is connected to the oil top 7 using the quick joint 9, and finally the angle mounter 6 is mounted on the side of the adsorption device 4. , you can submit it for use.
  • the object to be constructed is a ship.
  • the present invention is not limited thereto, and the solution of the present invention can also be applied to projects such as high-speed rail construction, bridge construction, and steel structure factories.
  • the invention has low production cost and strong practicability, and can greatly save the production cost of the enterprise. For example, using a traditional installation tool to install 5 pieces of 12-meter ball flat steel, 2 people need 4 hours, repair grinding work takes 2 hours, the total required working time is 10 hours, and using the invention for installation, 2 people need 2 hours The total working time required is 4 hours. The work of repairing the grinding is free. At the same time, the loss of repairing grinding materials is avoided. At least 1.5 working hours are saved.
  • 180 yuan per hour can be saved.
  • the tooling can save 1440 yuan per day, and the cost saved by each installation tool directly to the enterprise is 510,000 yuan per year. It can be seen that the invention has enormous economic and environmental benefits and can be efficiently produced and applied in the project production process.

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Jigs For Machine Tools (AREA)
  • Workshop Equipment, Work Benches, Supports, Or Storage Means (AREA)
  • Electrically Operated Instructional Devices (AREA)

Abstract

A multifunctional welding scar-free mounting tool, comprising: a supporting plate (1); an abstraction device (4) disposed on the supporting plate (1) and used for being connected to a mother plate (19); a pressing device used for fixing a child plate, which needs to be welded on the mother plate (19), in the vicinity of the mother plate (19) along a vertical direction; and an assembling plate dragging device used for dragging the multifunctional welding scar-free mounting tool along a horizontal direction. The tool can prevent welding scars from being produced on the mother plate (19), reduce processes of removing the tool and polishing the welding scars after completion of welding, enhance the mounting quality, improve the appearance after mounting, is easy to operate and reusable, and can significantly improve the working efficiency.

Description

多功能无码脚安装工装Multifunctional codeless mounting tooling 技术领域Technical field

本发明涉及一种安装工装,尤其涉及一种多功能无码脚安装工装。The invention relates to a mounting tool, in particular to a multifunctional toolless mounting tool.

背景技术Background technique

在对型钢焊接操作时需要搭建临时安装工装,防止型钢焊接时型钢移位。例如,在船舶建造的过程中,需要先将型钢与母板安装的位置固定,在母板上进行安装的焊接。现有做法主要有以下两种:1、使用板边余料,焊接成与焊接的型钢相贴近的门字架,放入型材上面将门底与母材焊接,然后用铁尖尖紧,此种做法的缺点是,型材与母材焊接安装牢固后,需要对门字架从母板上拆除,在敲打门字架的过程中,会拉伤母板,在母板上遗留安装焊接码脚,增加了修补的工作量;在型钢较长时码脚会较多,修补的工作量极大,不仅增加了的工作强度,降低效率,而且大量码脚疤痕直接影响船舶安装的质量和美观度,降低业主对船舶的满意度。2、采用磁霸无码脚安装工装,此类安装工装有油压式及丝杆式两种,比采用门字架工装焊接的效果稍好,但由于此类安装工装的永磁吸力较小,只适用于较单薄的型材安装,不适用于中重型的型材安装,型材为稍微大的300mm球扁钢将无法正常工作。另外,只具有从上往下压的单个功能,当需要增加侧边移位时,则需另加一台同产品的移位工具,花费较长的时间控制永磁开关,效率不高,操作起来不灵便,并且遇到位置限制时,无法开展磁霸工具的使用。Temporary installation tooling is required during the welding operation of the profile steel to prevent the profile steel from shifting during the welding of the profile steel. For example, in the process of ship construction, it is necessary to fix the position where the section steel and the motherboard are installed, and perform welding on the motherboard. There are two main methods in the current practice: 1. Using the residual material on the edge of the board, welding it into a door frame close to the welded steel, placing the bottom of the profile on the bottom of the door and welding it to the base metal, and then tightening it with an iron tip. The disadvantage of the method is that after the profile and the base metal are welded and installed firmly, the door frame needs to be removed from the motherboard. In the process of tapping the door frame, the motherboard is pulled, and the soldering code is left on the motherboard to increase The amount of work to be repaired; when the profiled steel is long, there will be more yards and feet, and the amount of repairing work is extremely large, which not only increases the work intensity, reduces the efficiency, but also greatly affects the quality and aesthetics of the ship installation and reduces the size of the ship. The owner's satisfaction with the ship. 2, using magnetic tyrants without code foot installation tooling, this type of installer is equipped with two types of hydraulic type and screw type, which is slightly better than the welding method using the door frame tool, but because the permanent magnet suction of such installation tool is small, It is only suitable for the installation of thinner profiles. It is not suitable for medium and heavy profile installation. The profile of slightly larger 300mm flat steel will not work properly. In addition, there is only a single function to press from top to bottom. When it is necessary to increase the side shift, an additional shifting tool of the same product is required, which takes a long time to control the permanent magnet switch, and the efficiency is not high. It is not easy to use, and when the position limit is encountered, the use of the magnetic weapon tool cannot be carried out.

综上所述,现有技术中的安装工装存在以下缺陷:安装工装功能单一,工作效率低,影响安装的质量和美观度。 In summary, the prior art installation tool has the following defects: the installation tool has a single function, the work efficiency is low, and the quality and appearance of the installation are affected.

发明内容Summary of the invention

本发明的一个目的在于:提供一种多功能无码脚安装工装,其能提高安装的质量,增加安装的美观度。It is an object of the present invention to provide a multi-function, footless mounting tool that improves the quality of the installation and increases the aesthetics of the installation.

本发明的另一个目的在于:提供一种多功能无码脚安装工装,其能够一具多用、操作简单,在很大程度的提高工作效率。Another object of the present invention is to provide a multi-function, footless mounting tool that can be used in a multi-purpose, simple operation, and greatly improve work efficiency.

为达此目的,本发明采用以下技术方案:To this end, the present invention employs the following technical solutions:

提供一种多功能无码脚安装工装,包括支撑板、设置在所述支撑板上用于与母板连接的吸附装置、用于将需要与母板进行焊接连接的子板沿竖直方向固定在母板附近的压紧装置;用于将多功能无码脚安装工装沿水平方向牵拉的拼板牵拉装置;所述压紧装置为手动油泵,包括油顶以及用于控制所述油顶动作的油泵控制器,所述支撑板上设置有调节杆,所述压紧装置通过所述调节杆可移动的设置在所述支撑板上;所述吸附装置设置在所述支撑板的一端,通过开关控制可选择性的提供吸力从而与所述母板固定连接或分离;所述吸附装置的底部设置有凹槽,所述凹槽中设置有滑动组件,所述多功能无码脚安装工装可由所述滑动组件带动进行移动;所述滑动组件包括压缩弹簧以及万向轮,所述万向轮设置在所述凹槽开口的位置,在所述吸附装置产生吸力与所述母板吸合的状态下所述万向轮沉入所述凹槽中,在所述吸附装置不产生吸力的状态下,所述万向轮于所述凹槽中伸出。Provided is a multifunctional codeless mounting tool, comprising a support plate, an adsorption device disposed on the support plate for connection with the motherboard, and a sub-board for soldering the connection with the motherboard is fixed in a vertical direction a pressing device near the mother board; a drawing device for pulling the multifunctional codeless mounting tool in a horizontal direction; the pressing device is a manual oil pump, including an oil top and for controlling the oil top action An oil pump controller, the support plate is provided with an adjustment rod, the pressing device is movably disposed on the support plate by the adjustment rod; the adsorption device is disposed at one end of the support plate, The switch control selectively provides suction to be fixedly connected or separated from the motherboard; the bottom of the adsorption device is provided with a groove, and the groove is provided with a sliding component, and the multifunctional codeless mounting tool can be The sliding assembly is driven to move; the sliding assembly includes a compression spring and a universal wheel, and the universal wheel is disposed at a position of the opening of the groove to generate suction and suction at the adsorption device State motherboard pull the caster sunk in the recess, in a state where the suction means does not generate suction, said groove extending in said caster.

设置吸附装置用于提供吸力,可以将整个多功能无码脚安装工装根据需要紧密吸附在母板的任意安装位置,不需要焊接也能将多功能无码脚安装工装固定在母板上,避免在母板上留下码脚,减少了焊接完成后对工装的拆除和码脚的打磨工序,很大程度的提高了生产效率;压紧装置通过调节杆可移动的设置 在支撑板上,在遇到限位时可通过调节压紧装置在调节杆的水平位置,以使油顶处在型钢的恰当位置,确保焊接质量,油泵控制器控制油顶的动作,节省了人力;通过在凹槽中设置滑动组件,当吸附装置产生吸力与母板吸合时,压缩弹簧和万向轮均处于吸附装置与母板之间,压缩弹簧处于压缩状态,万向轮向靠近压缩弹簧的一端移动并沉入凹槽中,使得吸附装置与母板更加紧贴;当吸附装置不产生吸力时,压缩弹簧处于非压缩状态,万向轮从凹槽中伸出,可实现对所述多功能无码脚安装工装的推移;设置拼板牵拉装置,能对钢板进行拼接和对接工装,增加多功能无码脚安装工装的多用性,方便使用。The adsorption device is provided for providing suction, and the entire multifunctional codeless mounting tool can be closely attached to any mounting position of the motherboard as needed, and the multifunctional non-coded mounting tool can be fixed on the motherboard without welding, thereby avoiding the mother. The code foot is left on the board, which reduces the removal of the tooling and the grinding process of the code foot after the welding is completed, which greatly improves the production efficiency; the pressing device can be moved through the adjusting rod. On the support plate, when the limit position is encountered, the horizontal position of the adjusting rod can be adjusted by adjusting the pressing device so that the oil top is at the proper position of the steel beam to ensure the welding quality, and the oil pump controller controls the action of the oil top, thereby saving the movement. Manpower; by providing a sliding assembly in the groove, when the suction device generates suction and the mother plate is sucked, the compression spring and the universal wheel are both between the adsorption device and the mother board, the compression spring is in a compressed state, and the universal wheel is approaching One end of the compression spring moves and sinks into the groove, so that the adsorption device is more closely attached to the mother board; when the suction device does not generate suction, the compression spring is in an uncompressed state, and the universal wheel protrudes from the groove, which can be realized The multi-function uncoded foot installation tool is moved; the jigsaw pulling device is arranged, the steel plate can be spliced and docked, and the versatility of the multifunctional non-coded mounting tool is increased, and the utility model is convenient to use.

作为所述的多功能无码脚安装工装的一种优选的技术方案,还包括支架,所述支架设置在所述支撑板的一侧,在所述支架上并沿竖直方向设置有至少一个与所述调节杆相适应的定位孔,所述定位孔轴向伸至所述支撑板的位置设置有与所述定位孔相对应的定位口,所述调节杆穿过所述定位孔插入至所述定位口中。A preferred technical solution of the multi-functional footless mounting tool further includes a bracket disposed on one side of the support plate, and at least one of the brackets is disposed in a vertical direction a positioning hole corresponding to the adjusting rod, the positioning hole extending to the position of the supporting plate is provided with a positioning opening corresponding to the positioning hole, and the adjusting rod is inserted into the positioning hole through the positioning hole Said in the positioning port.

通过将调节杆插入到不同的定位孔和定位口中,可以把油顶安装在支架恰当的位置上,能够在竖直的位置上调节油顶的位置,适用不同高度的型钢。By inserting the adjustment rod into different positioning holes and positioning ports, the oil top can be mounted in the proper position of the bracket, and the position of the oil top can be adjusted in a vertical position for different height profiles.

作为所述的多功能无码脚安装工装的一种优选的技术方案,所述支架上设置有若干加强块,所述加强块处于所述定位孔竖直方向的上方/或下方位置。As a preferred technical solution of the multi-functional footless mounting tool, the bracket is provided with a plurality of reinforcing blocks, and the reinforcing blocks are located above/or below the vertical direction of the positioning holes.

由于调节杆穿过所述定位孔插入至所述定位口,设置加强块能够增强支架的抗拉强度,在油顶的强大的拉动力下不损坏支架。Since the adjusting rod is inserted into the positioning hole through the positioning hole, the reinforcing block is provided to enhance the tensile strength of the bracket, and the bracket is not damaged under the strong pulling force of the oil top.

作为所述的多功能无码脚安装工装的一种优选的技术方案,所述支架的顶端设置有用于提取所述多功能无码脚安装工装的把手,所述把手为圆环结构。As a preferred technical solution of the multi-functional footless mounting tool, the top end of the bracket is provided with a handle for extracting the multifunctional chipless mounting tool, and the handle is a ring structure.

设置把手方便对所述多功能无码脚安装工装的搬运,设置把手为圆环结构,方便在悬空状态焊接时通过吊起所述多功能无码脚安装工装而吊起被吸附的钢 板或型钢,能够实现立面和仰面的焊接。The handle is convenient for carrying the multi-function toolless mounting tool, and the handle is provided with a ring structure, which facilitates lifting the adsorbed steel by lifting the multifunctional codeless mounting tool during the hanging state welding. Plate or section steel, able to weld the facade and the back.

作为所述的多功能无码脚安装工装的一种优选的技术方案,还包括调节杆套,所述油顶与所述调节杆套连接,所述调节杆套套设在所述调节杆上,可以沿所述调节杆水平方向移动。As a preferred technical solution of the multi-functional footless mounting tool, the utility model further includes an adjusting rod sleeve, wherein the oil top is connected to the adjusting rod sleeve, and the adjusting rod sleeve is sleeved on the adjusting rod, and Move horizontally along the adjustment lever.

设置油顶与调节杆套连接,调节杆套套设在调节杆上,调节杆套可以在沿调节杆水平方向移动,从而更方便对油顶在调节杆水平方向的移动。The oil top is connected with the adjusting rod sleeve, and the adjusting rod sleeve is arranged on the adjusting rod, and the adjusting rod sleeve can be moved horizontally along the adjusting rod, thereby facilitating the movement of the oil top in the horizontal direction of the adjusting rod.

作为所述的多功能无码脚安装工装的一种优选的技术方案,所述吸附装置通过螺栓分别与所述支撑板和所述支架可拆卸连接。As a preferred technical solution of the multifunctional footless mounting tool, the adsorption device is detachably connected to the support plate and the bracket by bolts, respectively.

设置吸附装置分别与支撑板和支架可拆卸连接,方便对所述多功能无码脚安装工装的生产。The adsorption device is respectively detachably connected to the support plate and the bracket to facilitate the production of the multifunctional codeless mounting tool.

作为所述的多功能无码脚安装工装的一种优选的技术方案,所述吸附装置为电永磁铁,所述电永磁铁通过所述开关控制。As a preferred technical solution of the multifunctional footless mounting tool, the adsorption device is an electric permanent magnet, and the electric permanent magnet is controlled by the switch.

利用开关控制电永磁铁的断电/通电,使所述多功能无码脚安装工装能快速地紧密贴合或松开母板,操作简单。The switch is used to control the power-off/energization of the electric permanent magnet, so that the multifunctional non-coded mounting tool can quickly fit or loosen the motherboard, and the operation is simple.

作为所述的多功能无码脚安装工装的一种优选的技术方案,于所述吸附装置的侧面设置有角度安装器,所述角度安装器用于辅助安装呈倾斜设置的型钢,所述角度安装器包括安装架、抵接板、连接板以及角度尺,所述安装架与所述吸附装置可拆卸连接,所述抵接板两端分别连接所述角度尺和安装架,所述角度尺一端与所述抵接板的一非端部连接,所述抵接板的一端与所述安装架连接,另一端悬空设置,所述抵接板可绕其连接端的轴线连接,所述连接板与所述角度尺连接的一端设有指针。As a preferred technical solution of the multi-functional footless mounting tool, an angle mounter is disposed on a side of the adsorption device, and the angle mounter is used for assisting installation of a profiled steel in an inclined manner. The mounting bracket, the abutment plate, the connecting plate and the angle ruler are detachably connected to the adsorption device, and the two ends of the abutting plate are respectively connected to the angle ruler and the mounting frame, and the angle ruler end is One end of the abutting plate is connected, one end of the abutting plate is connected to the mounting bracket, and the other end is suspended, and the abutting plate can be connected around the axis of the connecting end thereof, the connecting plate and the connecting plate One end of the angle ruler connection is provided with a pointer.

设置角度安装器,利用角度安装器的抵接板抵接要焊接的型钢,通过角度尺调节抵接板的倾斜度,进而调节抵接在抵接板的型钢的倾斜度,方便对型钢 倾斜角度的调节,此外,通过角度安装器还可以实现对反变形余量的控制,从而实现对焊接的型钢防反变形的目的。Set the angle mounter, use the abutment plate of the angle mounter to abut the steel to be welded, adjust the inclination of the abutment plate through the angle ruler, and adjust the inclination of the steel plate abutting against the abutment plate, which is convenient for the steel profile The adjustment of the tilt angle, in addition, the control of the anti-deformation margin can also be achieved by the angle mounter, thereby achieving the purpose of anti-deformation of the welded profile steel.

作为所述的多功能无码脚安装工装的一种优选的技术方案,所述角度安装器通过螺丝可拆卸连接。As a preferred technical solution of the multifunctional footless mounting tool, the angle mounter is detachably connected by screws.

角度安装器通过螺丝可拆卸连接,方便对所述多功能无码脚安装工装的生产和安装。The angle mounter is detachably connected by screws to facilitate the production and installation of the multifunctional non-coded mounting tool.

作为所述的多功能无码脚安装工装的一种优选的技术方案,所述拼板牵拉装置包括设置在所述支撑板上的拼装通孔,以及可选择性设置在所述拼装通孔中的法兰螺栓。As a preferred technical solution of the multi-functional footless mounting tool, the panel pulling device includes a assembling through hole disposed on the support plate, and is selectively disposed in the assembled through hole. Flange bolts.

通过设置拼装通孔,用于在对两钢板对接时,通过法兰螺栓对两所述多功能无码脚安装工装进行拼装,实现对两钢板对接的固定,以便进行焊接工作,或者通过法兰螺栓一端通过拼装通孔与所述多功能无码脚安装工装连接,另一端固定在指定位置,实现对钢板的固定。By assembling the through-holes, when the two steel plates are butted, the two multi-function non-coded mounting tools are assembled by flange bolts, so that the two steel plates are fixed for docking for welding work or flange bolts. One end is connected to the multifunctional footless mounting tool through the assembled through hole, and the other end is fixed at a designated position to fix the steel plate.

本发明的有益效果为:设置吸附装置用于提供吸附力,可以将整个多功能无码脚安装工装根据需要紧密吸附在母板的任意安装位置,能实现对安装所述多功能无码脚安装工装的固定,避免在母板上留下码脚,减少了焊接完成后对工装的拆除和码脚的打磨工序,在很大程度上提高了生产效率,压紧装置通过调节杆可移动的设置在支撑板上,在遇到限位时可通过调节压紧装置在调节杆的水平位置,以使油顶处在型钢的恰当位置,确保焊接质量;通过油泵控制器控制油顶的动作,节省了人力;通过在凹槽中设置滑动组件,当吸附装置产生吸力与母板吸合时,压缩弹簧和万向轮均处于吸附装置与母板之间,压缩弹簧处于压缩状态,万向轮向靠近压缩弹簧的一端移动并沉入凹槽中,使得吸附装置与母板更加紧贴;当吸附装置不产生吸力时,压缩弹簧处于非压缩状态,万 向轮从凹槽中伸出,不需要对所述多功能无码脚安装工装提起移位即可实现对所述多功能无码脚安装工装的推移;设置拼板牵拉装置,能对钢板进行拼接工装,增加所述多功能无码脚安装工装的多用性,方便使用,本发明是多种功能集为一体的安装工装,适用于全方位的安装。The utility model has the beneficial effects that: the adsorption device is arranged to provide the adsorption force, and the whole multifunctional footless installation tool can be closely adhered to any installation position of the motherboard according to requirements, and the multifunctional non-coded installation tool can be installed. Fixed, avoiding the left foot on the motherboard, reducing the removal of the tooling and the grinding process of the code foot after the welding is completed, which greatly improves the production efficiency, and the pressing device can be moved and supported by the adjusting rod. On the board, when the limit is encountered, the horizontal position of the adjusting rod can be adjusted by adjusting the pressing device so that the oil top is in the proper position of the steel to ensure the welding quality; the action of the oil level is controlled by the oil pump controller, saving manpower. By providing a sliding assembly in the groove, when the suction device generates suction and the mother plate is sucked, the compression spring and the universal wheel are both between the adsorption device and the mother board, the compression spring is in a compressed state, and the universal wheel is compressed toward the near side. One end of the spring moves and sinks into the groove, so that the adsorption device is more closely attached to the mother board; when the suction device does not generate suction, the compression spring is at a non-pressure State, Wan The wheel is extended from the groove, and the shifting of the multifunctional codeless mounting tool is not required to be lifted by the lifting of the multifunctional codeless mounting tool; the drawing device is arranged to splicing the steel plate The tooling increases the versatility of the multifunctional non-coded mounting tool and is convenient to use. The present invention is an installation tool with multiple functions integrated into one, and is suitable for all-round installation.

附图说明DRAWINGS

下面根据附图和实施例对本发明作进一步详细说明。The invention will now be described in further detail with reference to the drawings and embodiments.

图1为实施例所述多功能无码脚安装工装结构示意图。FIG. 1 is a schematic structural view of a multifunctional non-coded foot mounting tool according to an embodiment.

图2为图1中A处放大图。Figure 2 is an enlarged view of a portion A in Figure 1.

图3为实施例所述角度安装器放大图。Figure 3 is an enlarged view of the angle mounter of the embodiment.

图4为实施例所述凹槽结构示意图。4 is a schematic view showing the structure of the groove according to the embodiment.

图5为实施例所述支撑板结构示意图。FIG. 5 is a schematic structural view of a support plate according to an embodiment.

图6为实施例所述多功能无码脚安装工装工作状态示意图。FIG. 6 is a schematic view showing the working state of the multi-function codeless mounting tool according to the embodiment.

图7为实施例所述多功能无码脚安装工装另一工作状态示意图。FIG. 7 is a schematic view showing another working state of the multifunctional codeless mounting tool according to the embodiment.

图中:In the picture:

1、支撑板;2、电缆;3、拼装通孔;4、吸附装置;401、凹槽;5、滑动组件;501、万向轮;502、压缩弹簧;6、角度安装器;601、安装架;602、连接板;603、角度尺;604、抵接板;605、指针;7、油顶;8、油泵控制器;9、快速接头;10、调节杆;11、定位孔;12、定位口;13、加强块;14、支架;15、把手;16、开关;17、螺栓;18、角钢;19、母板;20、法兰螺栓;21、调节杆套;22、钢板。1, support plate; 2, cable; 3, assembled through hole; 4, adsorption device; 401, groove; 5, sliding assembly; 501, universal wheel; 502, compression spring; 6, angle mounter; 602, connecting plate; 603, angle ruler; 604, abutment plate; 605, pointer; 7, oil top; 8, oil pump controller; 9, quick connector; 10, adjusting rod; 11, positioning hole; Positioning port; 13, reinforcing block; 14, bracket; 15, handle; 16, switch; 17, bolt; 18, angle steel; 19, mother board; 20, flange bolt; 21, adjusting rod sleeve;

具体实施方式 detailed description

下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solution of the present invention will be further described below with reference to the accompanying drawings and specific embodiments.

如图1~7所示,于本实施例中,本发明所述的多功能无马脚安装工装,包括支撑板1、设置在所述支撑板1上用于与母板19连接的吸附装置4、用于将需要与母板19进行焊接连接的子板沿竖直方向固定在母板19附近的压紧装置;用于将多功能无码脚安装工装沿水平方向牵拉的拼板牵拉装置;所述压紧装置为手动油泵,包括油顶7以及用于控制所述油顶7动作的油泵控制器8,所述支撑板1上设置有调节杆10,所述压紧装置通过所述调节杆10可移动的设置在所述支撑板1上;所述吸附装置4设置在所述支撑板1的一端,通过开关16控制可选择性的提供吸力从而与所述母板19固定连接或分离;所述吸附装置4的底部设置有凹槽401,所述凹槽401中设置有滑动组件5,所述多功能无码脚安装工装可由所述滑动组件5带动进行移动;所述滑动组件5包括压缩弹簧502以及滑万向轮501,所述滑万向轮501设置在所述凹槽401开口的位置,在所述吸附装置4产生吸力与所述母板19吸合的状态下所述滑万向轮501沉入所述凹槽401中,在所述吸附装置4不产生吸力的状态下,所述滑万向轮501于所述凹槽401中伸出。通过吸附装置4可将整个多功能无码脚安装工装根据需要吸附在母板19的任意安装位置,不需焊接也能将多功能无码脚安装工装与母板19固定,减少了焊接的工序,节省了焊接安装工装的原料和焊接安装工装的电能,焊接完成后,控制吸附装置4的开关16可以解除多功能无码脚安装工装与母板19的吸合状态,避免在母板19上留下焊接马脚,减少了焊接完成后对工装的拆除和码脚的打磨工序,避免了修补磨工料的损耗,不仅能降低企业的制造成本而且能提供一种更环保的安装工装。本发明操作简单,能够节约人工成本,提高生产效率,保证船舶安装和焊接的质量,并且提高了船舶的安装和焊接的美观度,在很大程度上提升业主对船舶的满意度。吸附装置4的底部设凹槽401,在 凹槽401中设置有滑动组件5;通过在凹槽401中设置滑动组件5,当吸附装置4产生吸力与母板19吸合时,压缩弹簧502和万向轮501均处于吸附装置4与母板19之间,压缩弹簧502处于压缩状态,万向轮501向靠近压缩弹簧502的一端移动并沉入凹槽401中,使得吸附装置4与母板19更加紧密贴合;当吸附装置4不产生吸力时,压缩弹簧502处于非压缩状态,万向轮501从凹槽401中伸出,可实现对所述多功能无码脚安装工装的推移,优选的,滑动组件5设置有4组。设置拼板牵拉装置,能对钢板22进行拼接工装,增加多功能无码脚安装工装的多用性,方便使用。油泵控制器8控制油顶7的动作,使所述多功能无码脚安装工装完成竖直方向的安装,同时也增加了所述多功能无码脚安装工装与母板19之间的压力,使所述多功能无码脚安装工装更加紧密贴合母板19,解决了由于吸附装置4对母板19的吸力不够而使工装不稳固的问题;油顶7可在调节杆10上水平滑动,能够根据安装的需要将油顶7调节在要焊接的型钢适当的水平位置上,本实施例中的油顶7指的是油压千斤顶,油压千斤顶能快速地顶起油缸将型钢与母板19紧密贴合,例如将球扁钢或角钢18与母板19紧密贴合,以便更好的进行焊接工作,油泵控制器8带有自动收缩的功能,能使油泵在1分钟之内自动收起。优选的,油压千斤顶采用5吨单动式薄型液压千斤顶,其行程达到7毫米,具有超薄、轻便、快速的特点,方便使用。可以理解的是,在其实它施例中还可以根据实际需要采用其他型号的油压千斤顶。本发明能够使型钢快速地定位并且能够将工装快速移位,不需要对工装提起移位,不需要增加另外的安装工装,在很大程度上提高了生产效率。As shown in FIG. 1 to FIG. 7 , in the embodiment, the multifunctional non-horse mounting tool of the present invention comprises a support plate 1 and an adsorption device 4 disposed on the support plate 1 for connection with the motherboard 19 . a pressing device for fixing a daughter board that needs to be soldered to the mother board 19 in the vertical direction near the mother board 19; a drawing device for pulling the multifunctional codeless mounting tool in a horizontal direction The pressing device is a manual oil pump, comprising an oil top 7 and an oil pump controller 8 for controlling the action of the oil top 7, the support plate 1 is provided with an adjusting rod 10, and the pressing device passes the The adjustment rod 10 is movably disposed on the support plate 1; the adsorption device 4 is disposed at one end of the support plate 1 and is selectively controlled by the switch 16 to provide suction force to be fixedly connected to the motherboard 19 or Separating; the bottom of the adsorption device 4 is provided with a groove 401, and the groove 401 is provided with a sliding assembly 5, and the multifunctional chipless mounting tool can be moved by the sliding assembly 5; the sliding assembly 5 Including a compression spring 502 and a sliding universal wheel 501, The sliding universal wheel 501 is disposed at a position where the groove 401 is opened, and the sliding universal wheel 501 is sunk into the groove 401 in a state where the suction device 4 generates suction and the mother board 19 is sucked. The sliding universal wheel 501 protrudes in the groove 401 in a state where the suction device 4 does not generate suction. Through the adsorption device 4, the entire multifunctional codeless mounting tool can be adsorbed to any mounting position of the motherboard 19 as needed, and the multifunctional codeless mounting tool can be fixed to the motherboard 19 without welding, thereby reducing the welding process and saving. The raw materials of the welding installation tool and the electric power of the welding installation tool, after the welding is completed, the switch 16 for controlling the adsorption device 4 can release the suction state of the multifunctional chipless mounting tool and the mother board 19, thereby avoiding welding on the mother board 19. The horse foot reduces the removal of the tooling and the grinding process of the code foot after the welding is completed, avoids the loss of the repairing abrasive material, not only reduces the manufacturing cost of the enterprise but also provides a more environmentally friendly installation tool. The invention has simple operation, can save labor cost, improve production efficiency, ensure the quality of ship installation and welding, and improves the installation and welding aesthetics of the ship, and greatly improves the owner's satisfaction with the ship. The bottom of the adsorption device 4 is provided with a groove 401, A sliding assembly 5 is disposed in the recess 401; by providing the sliding assembly 5 in the recess 401, when the suction device 4 generates suction and sucks with the motherboard 19, the compression spring 502 and the universal wheel 501 are both in the adsorption device 4 and the female Between the plates 19, the compression spring 502 is in a compressed state, and the universal wheel 501 moves toward the end close to the compression spring 502 and sinks into the groove 401, so that the adsorption device 4 and the mother board 19 are more closely fitted; when the adsorption device 4 does not When the suction force is generated, the compression spring 502 is in an uncompressed state, and the universal wheel 501 is extended from the groove 401, so that the shifting of the multifunctional non-coded mounting tool can be realized. Preferably, the sliding assembly 5 is provided with four sets. The jigsaw pulling device is arranged, and the steel plate 22 can be spliced and tooled, and the multi-purpose of the multi-function non-coded mounting tool is added, which is convenient to use. The oil pump controller 8 controls the action of the oil top 7 to complete the vertical direction mounting of the multifunctional footless mounting tool, and also increases the pressure between the multifunctional codeless mounting tool and the motherboard 19, The multifunctional non-coded foot mounting tool more closely fits the mother board 19, which solves the problem that the tooling is not stabilized due to insufficient suction of the mother board 19 by the adsorption device 4; the oil top 7 can slide horizontally on the adjusting rod 10, according to The installation needs to adjust the oil top 7 at an appropriate horizontal position of the steel to be welded. The oil top 7 in this embodiment refers to a hydraulic jack, and the hydraulic jack can quickly jack up the cylinder to close the steel and the mother board 19 For example, the ball flat steel or angle steel 18 is closely attached to the mother board 19 for better welding work, and the oil pump controller 8 has an automatic shrinking function, which can automatically retract the oil pump within 1 minute. Preferably, the hydraulic jack adopts a 5 ton single-action thin hydraulic jack with a stroke of 7 mm, which is ultra-thin, light and fast, and is convenient to use. Understandably, in other cases, other types of hydraulic jacks can be used according to actual needs. The invention can quickly position the steel profile and can quickly displace the tooling, does not need to lift the tooling, and does not need to add additional installation tooling, which greatly improves the production efficiency.

在本实施例中,还包括支架14,所述支架14设置在所述支撑板1的一侧,在所述支架14上并沿竖直方向设置有至少一个与所述调节杆10相适应的定位孔11,所述定位孔11轴向伸至所述支撑板1的位置设置有与所述定位孔11相 对应的定位口12,所述调节杆10穿过所述定位孔11插入至所述定位口12中。优选的,所述支架14为方管,定位孔11正对定位口12,使调节杆10能依次穿过定位孔11与定位口12,保持受力均衡。定位孔11的宽度略大于调节杆10的宽度,优选的,调节杆10为38mm方钢,定位孔11的规格为39mm×39mm,定位口12的高度与调节杆10的高度相适应。在实际生产中可根据需要调整方钢、定位孔11以及定位口12的规格大小。根据型钢的高度,将调节杆10插至不同高度的定位孔11和定位口12中,能快速调节油顶7的高度,使油顶7在竖直方向上与型钢的高度相适应。In this embodiment, a bracket 14 is further provided, the bracket 14 is disposed on one side of the support plate 1, and at least one of the support rods 10 is disposed on the bracket 14 and disposed in a vertical direction. a positioning hole 11 , the positioning hole 11 is axially extended to the position of the support plate 1 and is disposed opposite to the positioning hole 11 Corresponding positioning port 12, the adjusting rod 10 is inserted into the positioning opening 12 through the positioning hole 11. Preferably, the bracket 14 is a square tube, and the positioning hole 11 faces the positioning port 12, so that the adjusting rod 10 can sequentially pass through the positioning hole 11 and the positioning port 12 to maintain the force balance. The width of the positioning hole 11 is slightly larger than the width of the adjusting rod 10. Preferably, the adjusting rod 10 is 38 mm square steel, the positioning hole 11 has a size of 39 mm × 39 mm, and the height of the positioning opening 12 is adapted to the height of the adjusting rod 10. In actual production, the specifications of the square steel, the positioning hole 11 and the positioning port 12 can be adjusted as needed. According to the height of the profile steel, the adjusting rod 10 is inserted into the positioning hole 11 and the positioning port 12 of different heights, and the height of the oil top 7 can be quickly adjusted, so that the oil top 7 is adapted to the height of the steel in the vertical direction.

具体的,所述支架14上设置有若干加强块13,所述加强块13处于所述定位孔11竖直方向的上方/或下方位置。加强块13的四周贴装支架14远离支撑板1的一侧面,起到增加抗拉强度的作用。Specifically, the bracket 14 is provided with a plurality of reinforcing blocks 13 at an upper/lower position of the positioning hole 11 in the vertical direction. The peripheral mounting bracket 14 of the reinforcing block 13 is away from a side of the supporting plate 1 to increase the tensile strength.

优选的,所述支架14的顶端设置有用于提取所述多功能无码脚安装工装的把手15,所述把手15为圆环结构。把手15为圆环结构方便对所述多功能无码脚安装工装提取或吊起,能够实现立面和仰面的焊接。。Preferably, the top end of the bracket 14 is provided with a handle 15 for extracting the multifunctional footless mounting tool, and the handle 15 has a ring structure. The handle 15 has a ring structure for facilitating extraction or lifting of the multifunctional footless mounting tool, and the welding of the façade and the back surface can be realized. .

在本实施例中,还包括调节杆套21,所述油顶7与所述调节杆套21连接,所述调节杆套21套设在所述调节杆10上,可以沿所述调节杆10水平方向移动。调节杆套21套设在调节杆10上,方便对油泵在7在调节杆10上的水平方向移动,解决施工中对工装限位的问题,方便施工。In this embodiment, the adjustment rod cover 21 is further included, and the oil top 7 is connected to the adjustment rod sleeve 21, and the adjustment rod sleeve 21 is sleeved on the adjustment rod 10, along which the adjustment rod 10 can be Move in the horizontal direction. The adjusting rod sleeve 21 is sleeved on the adjusting rod 10, which facilitates the horizontal movement of the oil pump 7 on the adjusting rod 10, solves the problem of the tooling limit in the construction, and facilitates the construction.

为了方便工装的生产与安装,所述吸附装置4通过螺栓17分别与所述支撑板1和所述支架14可拆卸连接。In order to facilitate the production and installation of the tooling, the adsorption device 4 is detachably connected to the support plate 1 and the bracket 14 by bolts 17, respectively.

具体的,所述吸附装置4为电永磁铁,所述电永磁铁通过所述开关16控制,开关16通过电缆2连接电永磁铁,利用开关16控制电永磁铁的断电/通电,便于快速对磁力的控制。 Specifically, the adsorption device 4 is an electric permanent magnet, the electric permanent magnet is controlled by the switch 16, the switch 16 is connected to the electric permanent magnet through the cable 2, and the switch 16 is used to control the power off/energization of the electric permanent magnet, which is convenient for quick Control of magnetic force.

在本实施例中,于所述吸附装置4的侧面设置有角度安装器6,所述角度安装器6用于辅助安装呈倾斜角度设置的型钢,所述角度安装器6包括安装架601、抵接板604、连接板602以及角度尺603,所述安装架601与所述吸附装置4可拆卸连接,所述抵接板604两端分别连接所述角度尺603和安装架601,所述角度尺603一端与所述抵接板604的一非端部连接,所述抵接板604的一端与所述安装架601连接,另一端悬空设置,所述抵接板604可绕其连接端的轴线连接,所述连接板602与所述角度尺603连接的一端设有指针605。所述角度安装器6通过螺丝可拆卸连接,方便安装。利用角度安装器6的抵接板604抵接型钢,通过角度尺603调节抵接板604的倾斜角度,进而调节抵接在所述抵接板604的型钢的倾斜角度,方便对型钢倾斜角度的调节,此外,通过角度安装器6还可以实现对反变形余量的控制,从而对焊接的型钢实现防反变形的目的,提高焊接的质量。In this embodiment, an angle mounter 6 is disposed on a side surface of the adsorption device 4, and the angle mounter 6 is used for assisting installation of a profiled steel at an oblique angle. The angle mounter 6 includes a mounting bracket 601 and abutment. The mounting plate 601 is detachably connected to the suction device 4, and the two ends of the abutting plate 604 are respectively connected to the angle ruler 603 and the mounting frame 601. One end of the ruler 603 is connected to a non-end portion of the abutting plate 604, one end of the abutting plate 604 is connected to the mounting bracket 601, and the other end is suspended, and the abutting plate 604 can be around the axis of the connecting end thereof. Connected, one end of the connecting plate 602 connected to the angle ruler 603 is provided with a pointer 605. The angle mounter 6 is detachably connected by screws for easy installation. The abutting plate 604 of the angle mounter 6 is used to abut the steel profile, and the angle of inclination of the abutment plate 604 is adjusted by the angle ruler 603, thereby adjusting the inclination angle of the profile steel abutting against the abutment plate 604, which is convenient for the angle of inclination of the steel profile. In addition, the angle mounter 6 can also realize the control of the anti-deformation margin, thereby achieving the purpose of anti-deformation of the welded profile steel and improving the quality of the weld.

在施工中,为了方便将两钢板22的对接,所述拼板牵拉装置包括设置在所述支撑板1上的拼装通孔3,以及可选择性设置在所述拼装通孔3中的法兰螺栓20。法兰螺栓20两端设置有勾角,法兰螺栓20两端的勾角分别勾紧两所述多功能无码脚安装工装的拼装通孔3,从而能使两对接的钢板22能够紧密贴合。为方便将两多功能无码脚安装工装连接拼装,法兰螺栓20的两端分别设置有拉伸弹簧。在其它的实施例中,还可以通过法兰螺栓20的一端连接所述多功能无码脚安装的拼装通孔3,另一端连接在钢板22安装位置附近,通过固定在钢板22安装位置附近的法兰螺栓20的一端对所述多功能无码脚安装工装的牵拉,使得钢板22在吸附装置4的吸附下与对接面紧密贴合。In the construction, in order to facilitate the docking of the two steel plates 22, the panel pulling device comprises a assembling through hole 3 provided on the support plate 1, and a method which can be selectively disposed in the assembling through hole 3. Blue bolt 20. The two ends of the flange bolt 20 are provided with hook angles, and the hook angles at both ends of the flange bolt 20 respectively hook the assembled through holes 3 of the multi-functional ballless mounting tool, so that the two butted steel plates 22 can be closely fitted. In order to facilitate the assembly of the two multifunctional non-coded mounting tools, the two ends of the flange bolt 20 are respectively provided with tension springs. In other embodiments, the multi-function chipless mounting assembly through hole 3 may be connected through one end of the flange bolt 20, and the other end is connected near the mounting position of the steel plate 22 by fixing to the vicinity of the mounting position of the steel plate 22. One end of the blue bolt 20 pulls the multi-functional footless mounting tool so that the steel plate 22 is closely adhered to the mating surface under the adsorption of the adsorption device 4.

本发明的一示例的多功能无码脚安装工装的制作方法:首先在支架14上根据需要设置若干定位孔11,定位孔11的直角均设置圆弧过度角,在支撑板1靠 近支架14的一侧设置若干与定位孔11对应的定位口12,然后分别安装若干加强块13,焊接加强块13与支架14接触的周围并将支架14焊接好,在支架14的顶端安装圆环结构的把手15,再设置吸附装置4的开关16,在吸附装置4的底部安装滑动组件5,然后设置与调节杆10对应的调节杆套21,使得调节杆套21能套设在调节杆10上自如的滑动,使用螺栓17将调节杆套21与油顶7牢固地连接,并且将油泵控制器8与油顶7使用快速接头9连接,最后在吸附装置4的侧面安装角度安装器6,即可提交使用。A method for manufacturing a multi-function footless mounting tool according to an example of the present invention: firstly, a plurality of positioning holes 11 are provided on the bracket 14 as needed, and the right angles of the positioning holes 11 are all set at an excessive arc angle, and the support plate 1 is placed on the support plate 1 A plurality of positioning ports 12 corresponding to the positioning holes 11 are disposed on one side of the bracket 14 , and then a plurality of reinforcing blocks 13 are respectively installed. The welding reinforcement block 13 is in contact with the bracket 14 and the bracket 14 is welded, and a circle is mounted on the top end of the bracket 14 . The handle 15 of the ring structure is further provided with the switch 16 of the adsorption device 4, the slide assembly 5 is installed at the bottom of the adsorption device 4, and then the adjustment rod sleeve 21 corresponding to the adjustment rod 10 is disposed, so that the adjustment rod sleeve 21 can be sleeved on the adjustment rod 10 freely sliding, the adjusting rod sleeve 21 is firmly connected to the oil top 7 by bolts 17, and the oil pump controller 8 is connected to the oil top 7 using the quick joint 9, and finally the angle mounter 6 is mounted on the side of the adsorption device 4. , you can submit it for use.

本发明的示例中,被施工对象为船舶。当然,本发明对此并不作限制,本发明的方案同样可以适用于高铁建设、桥梁建设以及钢结构厂区等项目。本发明的制作成本较低并且具有较强的实用性,能够极大地节约企业的生产成本。例如:使用传统的安装工装安装5件12米的球扁钢,2人需要4小时,修补磨工作需要2小时,合计需要的工时是10小时,而使用本发明进行安装,2人需要2小时,合计需要的工时是4小时,修补磨的工作全免,同时也避免了修补磨工料的损耗,至少节省了1.5个工时,按每小时30元计算,每小时可节约180元,每台安装工装每天可节约1440元,每台安装工装每年直接给企业节约的费用是51万元。由此可见,本发明具有巨大的经济效益和环保效益,能在项目制作过程中高效率地生产及应用。In the example of the present invention, the object to be constructed is a ship. Of course, the present invention is not limited thereto, and the solution of the present invention can also be applied to projects such as high-speed rail construction, bridge construction, and steel structure factories. The invention has low production cost and strong practicability, and can greatly save the production cost of the enterprise. For example, using a traditional installation tool to install 5 pieces of 12-meter ball flat steel, 2 people need 4 hours, repair grinding work takes 2 hours, the total required working time is 10 hours, and using the invention for installation, 2 people need 2 hours The total working time required is 4 hours. The work of repairing the grinding is free. At the same time, the loss of repairing grinding materials is avoided. At least 1.5 working hours are saved. According to the calculation of 30 yuan per hour, 180 yuan per hour can be saved. The tooling can save 1440 yuan per day, and the cost saved by each installation tool directly to the enterprise is 510,000 yuan per year. It can be seen that the invention has enormous economic and environmental benefits and can be efficiently produced and applied in the project production process.

于本文的描述中,需要理解的是,术语“第一”、“第二”仅用于在描述上加以区分,不具有特殊含义。In the description herein, it is to be understood that the terms "first" and "second" are used only to distinguish between the description and have no special meaning.

需要声明的是,上述具体实施方式仅仅为本发明的较佳实施例及所运用技术原理,在本发明所公开的技术范围内,任何熟悉本技术领域的技术人员所容易想到的变化或替换,都应涵盖在本发明的保护范围内。 It is to be understood that the above-described embodiments are merely preferred embodiments of the invention and the technical principles of the invention, and any changes or substitutions that are readily apparent to those skilled in the art are within the scope of the presently disclosed technology. All should be covered by the scope of the present invention.

Claims (10)

多功能无码脚安装工装,其特征在于,包括支撑板(1)、设置在所述支撑板(1)上用于与母板(19)连接的吸附装置(4)、用于将需要与母板(19)进行焊接连接的子板沿竖直方向固定在母板(19)附近的压紧装置;用于将多功能无码脚安装工装沿水平方向牵拉的拼板牵拉装置;所述压紧装置为手动油泵,包括油顶(7)以及用于控制所述油顶(7)动作的油泵控制器(8),所述支撑板(1)上设置有调节杆(10),所述压紧装置通过所述调节杆(10)可移动的设置在所述支撑板(1)上;所述吸附装置(4)设置在所述支撑板(1)的一端,通过开关(16)控制可选择性的提供吸力从而与所述母板(19)固定连接或分离;所述吸附装置(4)的底部设置有凹槽(401),所述凹槽(401)中设置有滑动组件(5),所述多功能无码脚安装工装可由所述滑动组件(5)带动进行移动;所述滑动组件(5)包括压缩弹簧(502)以及万向轮(501),所述万向轮(501)设置在所述凹槽(401)开口的位置,在所述吸附装置(4)产生吸力与所述母板(19)吸合的状态下所述万向轮(501)沉入所述凹槽(401)中,在所述吸附装置(4)不产生吸力的状态下,所述万向轮(501)于所述凹槽(401)中伸出。A multi-functional footless mounting tool, comprising: a support plate (1), an adsorption device (4) disposed on the support plate (1) for connection with the motherboard (19), for a plate (19) is a pressing device for fixing the daughter board in the vicinity of the motherboard (19) in a vertical direction; a drawing device for pulling the multifunctional codeless mounting tool in a horizontal direction; The pressing device is a manual oil pump, comprising an oil top (7) and an oil pump controller (8) for controlling the action of the oil top (7), the support plate (1) is provided with an adjusting rod (10), The pressing device is movably disposed on the support plate (1) by the adjusting rod (10); the adsorption device (4) is disposed at one end of the support plate (1) through a switch (16) Controlling selectively providing suction to be fixedly coupled or separated from the motherboard (19); the bottom of the adsorption device (4) is provided with a groove (401), and the groove (401) is provided with a sliding assembly (5) The multi-function footless mounting tool can be moved by the sliding assembly (5); the sliding assembly (5) includes a compression spring (502) and a universal wheel (501) The universal wheel (501) is disposed at a position where the groove (401) is open, and the universal wheel is in a state where the suction device (4) generates suction and the mother board (19) is sucked ( 501) sinking into the groove (401), the universal wheel (501) protrudes in the groove (401) in a state where the suction device (4) does not generate suction. 根据权利要求1所述的多功能无码脚安装工装,其特征在于,还包括支架(14),所述支架(14)设置在所述支撑板(1)的一侧,在所述支架(14)上并沿竖直方向设置有至少一个与所述调节杆(10)相适应的定位孔(11),所述定位孔(11)轴向伸至所述支撑板(1)的位置设置有与所述定位孔(11)相对应的定位口(12),所述调节杆(10)穿过所述定位孔(11)插入至所述定位口(12)中。The multifunctional footless mounting tool according to claim 1, further comprising a bracket (14) disposed on one side of the support plate (1) at the bracket (14) And at least one positioning hole (11) corresponding to the adjusting rod (10) is disposed in a vertical direction, and the positioning hole (11) is axially extended to the position of the supporting plate (1) a positioning port (12) corresponding to the positioning hole (11), the adjusting rod (10) is inserted into the positioning hole (12) through the positioning hole (11). 根据权利要求2所述的多功能无码脚安装工装,其特征在于,所述支架(14)上设置有若干加强块(13),所述加强块(13)处于所述定位孔(11) 竖直方向的上方/或下方位置。The multi-function footless mounting tool according to claim 2, wherein the bracket (14) is provided with a plurality of reinforcing blocks (13), and the reinforcing block (13) is located in the positioning hole (11) Upper/lower position in the vertical direction. 根据权利要求3所述的多功能无码脚安装工装,其特征在于,所述支架(14)的顶端设置有用于提取所述多功能无码脚安装工装的把手(15),所述把手(15)为圆环结构。The multi-function footless mounting tool according to claim 3, wherein the top end of the bracket (14) is provided with a handle (15) for extracting the multifunctional chipless mounting tool, the handle (15) For the ring structure. 根据权利要求2所述的多功能无码脚安装工装,其特征在于,还包括调节杆套(21),所述油顶(7)与所述调节杆套(21)连接,所述调节杆套(21)套设在所述调节杆(10)上,可以沿所述调节杆(10)水平方向移动。The multifunctional footless mounting tool according to claim 2, further comprising an adjustment rod sleeve (21), wherein the oil top (7) is coupled to the adjustment rod sleeve (21), the adjustment rod sleeve (21) is sleeved on the adjusting rod (10) and can be moved horizontally along the adjusting rod (10). 根据权利要求1所述的多功能无码脚安装工装,其特征在于,所述吸附装置(4)通过螺栓分别与所述支撑板(1)和所述支架(14)可拆卸连接。The multifunctional footless mounting tool according to claim 1, characterized in that the suction device (4) is detachably connected to the support plate (1) and the bracket (14) by bolts, respectively. 根据权利要求1至6任一项所述的多功能无码脚安装工装,其特征在于,所述吸附装置(4)为电永磁铁,所述电永磁铁通过所述开关(16)控制。The multifunction codeless mounting tool according to any one of claims 1 to 6, characterized in that the adsorption device (4) is an electric permanent magnet, and the electric permanent magnet is controlled by the switch (16). 根据权利要求7所述的多功能无码脚安装工装,其特征在于,于所述吸附装置(4)的侧面设置有角度安装器(6),所述角度安装器(6)用于辅助安装呈倾斜设置的型钢,所述角度安装器(6)包括安装架(601)、抵接板(604)、连接板(602)以及角度尺(603),所述安装架(601)与所述吸附装置(4)可拆卸连接,所述抵接板(604)两端分别连接所述角度尺(603)和安装架(601),所述角度尺(603)一端与所述抵接板(604)的一非端部连接,所述抵接板(604)的一端与所述安装架(601)连接,另一端悬空设置,所述抵接板(604)可绕其连接端的轴线连接,所述连接板(602)与所述角度尺(603)连接的一端设有指针(605)。The multifunctional footless mounting tool according to claim 7, wherein an angle mounter (6) is disposed on a side of the adsorption device (4), and the angle mounter (6) is used for assisting installation. a slanted profiled steel, the angle mounter (6) comprising a mounting bracket (601), an abutment plate (604), a connecting plate (602), and an angle ruler (603), the mounting bracket (601) and the adsorption The device (4) is detachably connected, and the two ends of the abutting plate (604) are respectively connected to the angle ruler (603) and the mounting frame (601), and one end of the angle ruler (603) and the abutting plate (604) a non-terminal connection, one end of the abutment plate (604) is connected to the mounting bracket (601), and the other end is suspended, and the abutting plate (604) can be connected around the axis of the connecting end thereof. One end of the connecting plate (602) connected to the angle ruler (603) is provided with a pointer (605). 根据权利要求8所述的多功能无码脚安装工装,其特征在于,所述角度安装器(6)通过螺丝可拆卸连接。The multifunctional footless mounting tool according to claim 8, characterized in that the angle mounter (6) is detachably connected by a screw. 根据权利要求8所述的多功能无码脚安装工装,其特征在于,所述拼 板牵拉装置包括设置在所述支撑板(1)上的拼装通孔(3),以及可选择性设置在所述拼装通孔(3)中的法兰螺栓(20)。 The multi-function footless mounting tool according to claim 8, wherein said spelling The plate pulling device includes a fitting through hole (3) provided on the support plate (1), and a flange bolt (20) selectively detachable in the assembled through hole (3).
PCT/CN2017/108774 2017-04-11 2017-10-31 Multifunctional welding scar-free mounting tool Ceased WO2018188324A1 (en)

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