WO2018186283A1 - Hydraulic device and hydraulic oil composition - Google Patents
Hydraulic device and hydraulic oil composition Download PDFInfo
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- WO2018186283A1 WO2018186283A1 PCT/JP2018/013343 JP2018013343W WO2018186283A1 WO 2018186283 A1 WO2018186283 A1 WO 2018186283A1 JP 2018013343 W JP2018013343 W JP 2018013343W WO 2018186283 A1 WO2018186283 A1 WO 2018186283A1
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- hydraulic fluid
- fluid composition
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- sulfur
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M129/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
- C10M129/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
- C10M129/04—Hydroxy compounds
- C10M129/10—Hydroxy compounds having hydroxy groups bound to a carbon atom of a six-membered aromatic ring
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M135/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing sulfur, selenium or tellurium
- C10M135/02—Sulfurised compounds
- C10M135/04—Hydrocarbons
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M135/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing sulfur, selenium or tellurium
- C10M135/02—Sulfurised compounds
- C10M135/06—Esters, e.g. fats
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M135/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing sulfur, selenium or tellurium
- C10M135/12—Thio-acids; Thiocyanates; Derivatives thereof
- C10M135/14—Thio-acids; Thiocyanates; Derivatives thereof having a carbon-to-sulfur double bond
- C10M135/18—Thio-acids; Thiocyanates; Derivatives thereof having a carbon-to-sulfur double bond thiocarbamic type, e.g. containing the groups
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M137/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing phosphorus
- C10M137/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing phosphorus having no phosphorus-to-carbon bond
- C10M137/04—Phosphate esters
- C10M137/10—Thio derivatives
Definitions
- the present invention relates to a hydraulic device and a hydraulic fluid composition.
- the hydraulic device is a device that transmits energy of an engine or the like as oil (hydraulic hydraulic oil) pressure, and is used in industrial machines such as iron making machines and construction machines.
- the hydraulic device includes, for example, a hydraulic pump, a control valve, a hydraulic cylinder, and the like. Since these components have sliding portions, the hydraulic fluid also plays a role as a lubricant for the sliding portions. Therefore, the hydraulic fluid is required to have characteristics as a lubricant such as lubricity and heat / antioxidation properties.
- Hydraulic oil generally contains a lubricating base oil and an additive selected according to the required characteristics as described above.
- the additive include zinc-based antioxidants (zinc-based antiwear agents) such as zinc dithiophosphate.
- Patent Document 1 discloses a hydraulic fluid composition containing a predetermined amount of zinc dithiophosphate.
- An object of the present invention is to provide a hydraulic fluid composition capable of suppressing the generation of lower carboxylic acid, and a hydraulic device using the hydraulic fluid composition.
- the present invention controls an oil storage unit in which a hydraulic fluid composition is stored, a pressure feeding unit that pumps the hydraulic fluid composition, and a hydraulic pressure, a flow direction, or a flow rate of the fed hydraulic fluid composition.
- a hydraulic device comprising: a control unit; and a conversion unit that converts the hydraulic pressure of the controlled hydraulic fluid composition into mechanical power, the hydraulic fluid composition comprising a lubricating base oil, a phenol-based oxidation It contains at least one selected from the group consisting of an antioxidant containing an antioxidant, an organic molybdenum compound, and a sulfur compound containing sulfur as a constituent element and not containing molybdenum and phosphorus (hereinafter also simply referred to as “sulfur compound”). And a lubricating oil additive.
- the content of the organic molybdenum compound may be 50 mass ppm or less in terms of molybdenum element based on the total amount of the hydraulic fluid composition.
- the organic molybdenum compound may be at least one selected from the group consisting of molybdenum dithiocarbamate and molybdenum dithiophosphate.
- the sulfur compound may be at least one selected from the group consisting of sulfurized esters and sulfurized olefins.
- Lubricating oil additive may contain both an organic molybdenum compound and a sulfur compound. That is, the hydraulic fluid composition may contain a lubricating oil additive that includes both an organic molybdenum compound and a sulfur compound.
- the hydraulic fluid composition may further contain an ashless dispersant. Moreover, the hydraulic fluid composition may further contain a metallic detergent. Further, the hydraulic fluid composition may further contain an extreme pressure agent containing sulfur and phosphorus as constituent atoms and not containing molybdenum and zinc (hereinafter, also simply referred to as “sulfur-phosphorus extreme pressure agent”). Good.
- the present invention also provides the above hydraulic fluid composition.
- the present invention may further relate to the use (application) of the above composition as a hydraulic oil and the use (application) for the production of hydraulic oil.
- the hydraulic fluid composition according to some embodiments is excellent in terms of reducing the amount of sludge. Furthermore, the hydraulic fluid composition according to some embodiments is excellent in terms of seizure resistance.
- FIG. 1 is a diagram illustrating a hydraulic apparatus according to an embodiment.
- a hydraulic device 1 according to an embodiment includes an oil storage unit 2 in which a hydraulic fluid composition is stored, a pumping unit 3 that pumps the hydraulic fluid composition, and a hydraulic fluid composition.
- the oil storage unit 2 includes, for example, a first oil tank 2A, a second oil tank 2B, and a third oil tank 2C. These oil tanks may be the same oil tank or may be separate oil tanks.
- the pumping unit 3 is driven by, for example, an electric motor 7 and pumps a hydraulic fluid composition from the first oil tank 2A to generate hydraulic pressure.
- the pressure feeding unit 3 may be a hydraulic pump. Examples of the hydraulic pump include a gear pump, a screw pump, a vane pump, and a plunger pump.
- the hydraulic pressure generated by the pumping unit 3 is, for example, 5 to 50 MPa.
- the filtration unit 4 includes, for example, a first filter 4A and a second filter 4B.
- the first filter 4A is provided between the first oil tank 2A and the pumping unit 3, and filters out foreign matters such as rust in the hydraulic fluid composition pumped from the first oil tank 2A. To remove.
- the control unit 5 controls the hydraulic pressure, the direction of flow, or the flow rate of the hydraulic fluid composition pumped by the pumping unit 3.
- the control unit 5 includes, for example, a pressure control valve 8 that controls the hydraulic pressure, a direction control valve 9 that controls the direction of flow, and a flow control valve 10 that controls the flow rate.
- the pressure control valve 8 adjusts the hydraulic pressure generated by the pressure feeding unit 3 or, when the pressure measured by the pressure gauge 11 exceeds a certain level, a part of the hydraulic fluid composition is supplied to the second oil tank Escape to 2B.
- the pressure control valve 8 may be a relief valve, a pressure reducing valve, an unloader valve, a sequence valve, a counter balance valve, or the like.
- the direction control valve 9 is composed of, for example, an electromagnetic switching valve 12 and a check valve 13.
- the electromagnetic switching valve 12 is connected to a first flow path 14 and a second flow path 15 that form a flow path to the conversion unit 6 and the third oil tank 2C.
- a flow rate control valve 10 and a check valve 13 are provided in the first flow path 14.
- the second flow path 15 is in direct communication with the conversion unit 6, for example.
- the third oil tank 2C is connected to the electromagnetic switching valve 12 through, for example, the second filter 4B.
- the electromagnetic switching valve 12 can switch the flow path to the conversion section 6 of the hydraulic fluid composition pumped from the pumping section 3 to either the first flow path 14 or the second flow path 15. Yes.
- the hydraulic fluid composition sent from the electromagnetic switching valve 12 to the first flow path 14 returns to the electromagnetic switching valve 12 from the second flow path 15 via the conversion unit 6, and the second filter After foreign matter such as rust is filtered in 4B, it is sent to the third oil tank 2C.
- the direction control valve 9 may be configured by a switching valve such as a manual type or a mechanical type instead of the electromagnetic switching valve 12.
- the check valve 13 is provided in the first flow path 14, and prevents the backflow by flowing the hydraulic fluid composition in only one direction.
- the flow control valve 10 may be, for example, a throttle valve, a flow adjustment valve, or the like. These valves may have a built-in deceleration valve.
- the conversion unit 6 converts the hydraulic pressure into power according to the flow rate controlled by the flow rate control valve 10, for example.
- the conversion unit 6 may be a hydraulic cylinder, a hydraulic motor, or the like.
- the hydraulic cylinder may be a single acting type, a double acting type, a special type, or the like.
- the hydraulic motor may be a gear motor, a vane motor, a plunger motor, or the like.
- the hydraulic fluid composition is at least selected from the group consisting of a lubricating base oil, an antioxidant containing a phenolic antioxidant, an organic molybdenum compound and a sulfur compound containing sulfur as a constituent element and not containing molybdenum and phosphorus. And a lubricating oil additive including one kind.
- the hydraulic fluid composition contains a lubricating base oil.
- the lubricating base oil is, for example, mineral oil, synthetic oil, or a mixture of both.
- mineral oils lubricating oil fractions obtained by atmospheric distillation and vacuum distillation of crude oil are removed from solvents, solvent extraction, hydrocracking, solvent dewaxing, catalytic dewaxing, hydrorefining, sulfuric acid washing, clay.
- Examples thereof include paraffinic and naphthenic mineral oils, normal paraffins, isoparaffins, and the like, which are purified by combining purification treatments such as treatment alone or in combination of two or more. These mineral oils may be used alone or in combination of two or more at any ratio.
- Preferred base oils include the following base oils.
- Distilled oil obtained by atmospheric distillation of paraffin-based crude oil and / or mixed-base crude oil (2) Vacuum-distilled distilled oil (WVGO) of atmospheric distillation residue oil of paraffin-based crude oil and / or mixed-base crude oil ) (3) Wax obtained by lubricating oil dewaxing step and / or Fischer-Tropsch wax produced by GTL process or the like (4)
- One or more mixed oils selected from the above (1) to (3) Mild hydrocracking oil (MHC) Mixed oil of two or more oils selected from the above (1) to (4) (6) Detachment of (1), (2), (3), (4) or (5) Oil (DAO) (7) Mild hydrocracking treatment oil (MHC) of (6) above (8)
- a mixed oil of two or more kinds of oils selected from the above (1) to (7) is used as a raw oil, and this raw oil and / or a lubricating oil fraction recovered from this raw oil is usually used.
- a refining method used in base oil production can be arbitrarily adopted.
- normal purification methods include the following purification methods.
- Hydrorefining such as hydrocracking, hydrofinishing, etc.
- Solvent refining such as furfural solvent extraction
- Dewaxing such as solvent dewaxing, catalytic dewaxing, etc.
- Purification e) Chemical (acid or alkali) purification such as sulfuric acid washing, caustic soda washing, etc. These purifications may be carried out in any order by one or two or more arbitrary combinations.
- synthetic oils examples include esters, ethers, hydrocarbon oils, and the like. These synthetic oils may be used alone or in combination of two or more at any ratio.
- the ester may be, for example, an ester of a fatty acid (monobasic acid) and an alcohol or an ester of a polybasic acid and an alcohol.
- the fatty acid may be a saturated fatty acid or an unsaturated fatty acid.
- the fatty acid may be, for example, a fatty acid having 2 to 24 carbon atoms.
- the fatty acid may be linear or branched.
- Examples of polybasic acids include dibasic acids and tribasic acids.
- the polybasic acid may or may not have an unsaturated bond.
- the polybasic acid may have 2 to 16 carbon atoms, for example.
- the dibasic acid may be linear or branched.
- the alcohol may be a monohydric alcohol or a polyhydric alcohol.
- the carbon number of the monohydric alcohol may be, for example, 1 to 24, 1 to 12, or 1 to 8.
- the monohydric alcohol may be linear or branched.
- the number of hydroxyl groups possessed by the polyhydric alcohol (polyol) may be, for example, 2 to 10 or 2 to 6.
- ether examples include polyoxyalkylene glycol, dialkyl diphenyl ether, polyphenyl ether and the like.
- hydrocarbon oil examples include poly- ⁇ -olefin or a hydride thereof, isobutene oligomer or a hydride thereof, isoparaffin, alkylbenzene, alkylnaphthalene and the like.
- the kinematic viscosity at 40 ° C. of the lubricating base oil may be 10 mm 2 / s or more, 20 mm 2 / s or more, or 30 mm 2 / s or more.
- the kinematic viscosity at 40 ° C. of the lubricating base oil may be 150 mm 2 / s or less, 100 mm 2 / s or less, or 50 mm 2 / s or less.
- the viscosity index of the lubricating base oil may be 80 or higher or 100 or higher.
- the kinematic viscosity and the viscosity index in the present invention mean a kinematic viscosity and a viscosity index measured according to JIS K2283, respectively.
- the sulfur content of the lubricating base oil may be 10000 ppm by mass or less, 100 ppm by mass or less, or 1 ppm by mass or less.
- the sulfur content in the present invention is measured according to ASTM D4951 “Standard Test Method for Determining of Additive Elements in Lubricating Oils by Inductively Coupled APS”.
- the content of the lubricating base oil may be, for example, 50% by mass or more, 70% by mass or more, or 90% by mass or more based on the total amount of the lubricating oil composition.
- the hydraulic fluid composition contains an antioxidant containing a phenolic antioxidant.
- a phenolic antioxidant the compound represented by following formula (1) is mentioned, for example.
- R 1 and R 2 may be the same or different and each represents a linear or branched alkyl group having 1 to 4 carbon atoms
- R 3 represents a hydrogen atom, 1 carbon atom 4 to 4 linear or branched alkyl groups, a group represented by the following formula (2), or a group represented by the following formula (3).
- R 4 represents an alkylene group having 1 to 6 carbon atoms
- R 5 represents an alkyl group or alkenyl group having 1 to 24 carbon atoms.
- R 6 represents an alkylene group having 1 to 6 carbon atoms
- R 7 represents an alkyl group having 1 to 4 carbon atoms
- R 8 represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms.
- P represents 0 or 1.
- R 1 may be a methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, sec-butyl group, tert-butyl group, etc. From an excellent viewpoint, it may be a tert-butyl group.
- R 2 may be a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a sec-butyl group, a tert-butyl group, etc., from the viewpoint of excellent thermal and oxidation stability.
- R 3 may be a linear or branched alkyl group having 1 to 4 carbon atoms.
- R 3 may be, for example, a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a sec-butyl group, a tert-butyl group, etc., from the viewpoint of excellent oxidation stability. May be a methyl group or an ethyl group.
- the compound represented by the formula (1) is, for example, 2,6-di-tert-butyl-p-cresol (DBPC), 2,6-di-tert-butyl-4-ethylphenol, 2,4-dimethyl-6-tert-butylphenol, 2,6-di-tert-butyl-p-cresol (DBPC) It may be.
- DBPC 2,6-di-tert-butyl-p-cresol
- DBPC 2,6-di-tert-butyl-4-ethylphenol
- 2,4-dimethyl-6-tert-butylphenol 2,6-di-tert-butyl-p-cresol
- the phenolic antioxidant may be one of the above phenolic antioxidants or a mixture of two or more.
- the content of the phenolic antioxidant may be 0.01% by mass or more, 0.1% by mass or more, or 0.3% by mass or more based on the total amount of the hydraulic fluid composition.
- the content of the phenolic antioxidant may be 2.0% by mass or less, 1.5% by mass or less, or 1.0% by mass or less based on the total amount of the hydraulic fluid composition.
- the antioxidant may further contain an antioxidant other than the phenolic antioxidant.
- examples of the antioxidant other than the phenol-based antioxidant include amine-based antioxidants and zinc-based antioxidants.
- amine antioxidant examples include (p, p ′)-alkylated diphenylamine represented by the following formula (A), alkylated phenyl- ⁇ -naphthylamine represented by the following formula (B), and the like. .
- One of these amine-based antioxidants may be used alone, or two or more thereof may be used in combination at any ratio.
- R A1 and R A2 each independently represents an alkyl group having 1 to 20 carbon atoms.
- the alkyl group as R A1 and R A2 may have 3 to 12 or 4 to 8 carbon atoms.
- R A1 and R A2 may be the same as or different from each other.
- R B1 represents a hydrogen atom or an alkyl group having 1 to 20 carbon atoms.
- the alkyl group as R B1 may have 6 to 20 or 8 to 18 carbon atoms.
- the content of the amine-based antioxidant may be, for example, 0.01 to 2.0% by mass based on the total amount of the hydraulic fluid composition.
- zinc-based antioxidant examples include zinc dialkyldithiophosphate (ZnDTP).
- Zinc dialkyldithiophosphate (ZnDTP) is a component that can act as a zinc-based antiwear agent.
- the content of the zinc-based antioxidant is 5% by mass or less, 1% by mass or less, 0.5% by mass or less, 0.1% by mass or less based on the total amount of the hydraulic fluid composition from the viewpoint of reducing the amount of sludge. Or 0.01% by mass or less. It is preferable that the antioxidant does not contain a zinc-based antioxidant from the viewpoint of further reducing the amount of sludge.
- the hydraulic fluid composition contains an organic molybdenum compound and a lubricating oil additive containing at least one selected from the group consisting of a sulfur compound containing sulfur as a constituent element and not containing molybdenum and phosphorus.
- the lubricating oil additive may contain both an organomolybdenum compound and a sulfur compound. That is, the hydraulic fluid composition may contain a lubricating oil additive that includes both an organic molybdenum compound and a sulfur compound.
- organic molybdenum compound examples include an organic molybdenum compound containing sulfur as a constituent element (a sulfur-containing organic molybdenum compound) and an organic molybdenum compound not containing sulfur as a constituent element.
- the organic molybdenum compound containing sulfur as a constituent element is, for example, molybdenum dithiocarbamate (MoDTC), molybdenum dithiophosphate, or the like, and may be molybdenum dithiocarbamate (MoDTC).
- MoDTC molybdenum dithiocarbamate
- MoDTC molybdenum dithiophosphate
- MoDTC molybdenum dithiocarbamate
- molybdenum dithiocarbamate examples include a compound represented by the following formula (4).
- R 9 , R 10 , R 11 , and R 12 each independently represent a hydrocarbon group, and X 1 , X 2 , X 3 , and X 4 are each independently a sulfur atom or Represents an oxygen atom.
- the hydrocarbon group represented by R 9 , R 10 , R 11 , or R 12 is an alkyl group having 2 to 24 carbon atoms or 4 to 13 carbon atoms, or 6 to 24 carbon atoms or 10 to 15 carbon atoms. It may be an (alkyl) aryl group.
- Examples of the alkyl group represented by R 9 , R 10 , R 11 , or R 12 include an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, a heptyl group, an octyl group, a nonyl group, a decyl group, and an undecyl group. , Dodecyl group, tridecyl group, tetradecyl group, pentadecyl group, hexadecyl group, heptadecyl group, octadecyl group and the like. These alkyl groups may be a primary alkyl group, a secondary alkyl group, or a tertiary alkyl group, and may be linear or branched.
- Examples of the (alkyl) aryl group represented by R 9 , R 10 , R 11 , or R 12 include a phenyl group, a tolyl group, an ethylphenyl group, a propylphenyl group, a butylphenyl group, a pentylphenyl group, a hexylphenyl group, Examples include octylphenyl group, nonylphenyl group, decylphenyl group, undecylphenyl group, dodecylphenyl group, and the like.
- the alkyl group in the alkylaryl group may be a primary alkyl group, a secondary alkyl group, or a tertiary alkyl group, and may be linear or branched.
- These alkylaryl groups include all substituted isomers in which the substitution position of the alkyl group is different from that of the aryl group.
- molybdenum dithiophosphate the compound represented by following formula (5) is mentioned, for example.
- R 13 , R 14 , R 15 , and R 16 each independently represent a hydrocarbon group
- X 5 , X 6 , X 7 , and X 8 are each independently a sulfur atom or Represents an oxygen atom.
- the hydrocarbon group represented by R 13 , R 14 , R 15 , or R 16 is an alkyl group having 2 to 30 carbon atoms, 5 to 18 carbon atoms, or 5 to 12 carbon atoms, or 6 to 18 carbon atoms. Or an (alkyl) aryl group having 10 to 15 carbon atoms.
- alkyl group and (alkyl) aryl group represented by R 13 , R 14 , R 15 , or R 16 include an alkyl group represented by R 9 , R 10 , R 11 , or R 12 and (alkyl ) The same as the specific examples of the aryl group.
- the organic molybdenum compound that does not contain sulfur as a constituent element may be, for example, an organic molybdenum compound that contains nitrogen as a constituent element and does not contain sulfur.
- Examples of the organic molybdenum compound containing nitrogen as a constituent element and not containing sulfur include compounds represented by the following formula (6).
- R 17 and R 18 each independently represent a monovalent hydrocarbon group, and the monovalent hydrocarbon group may be an alkyl group.
- the alkyl group represented by R 17 and R 18 may have 6 to 18 or 10 to 15 carbon atoms.
- the alkyl group may be linear or branched.
- the content of the organic molybdenum compound may be 1 mass ppm or more, 5 mass ppm or more, or 10 mass ppm or more, 200 mass ppm or less, 100 mass in terms of molybdenum element, based on the total amount of the hydraulic fluid composition. It may be ppm or less, or 50 mass ppm or less.
- the organomolybdenum compound may be one of the above organomolybdenum compounds or a mixture of two or more.
- Examples of the sulfur compound containing sulfur as a constituent element and not containing molybdenum and phosphorus include sulfurized esters, sulfurized olefins, thiadiazole, dithiocarbamate not containing molybdenum as a constituent element, and the like.
- Sulfurized esters are, for example, so-called sulfurized fats and oils obtained by reacting animal and vegetable fats and oils such as beef tallow, pork tallow, fish fat, rapeseed oil and soybean oil by any method, unsaturated fatty acid esters obtained by reacting unsaturated fatty acids with alcohols. What was sulfurized by arbitrary methods, and what sulfided the mixture of animal and vegetable fats and oils and unsaturated fatty acid ester by arbitrary methods are mentioned.
- the unsaturated fatty acid may be oleic acid, linoleic acid, or the like, or may be an unsaturated fatty acid extracted from the animal or vegetable oil.
- the sulfurized ester may be sulfurized methyl oleate.
- the sulfurized ester may have a cross-linked structure formed by sulfur atoms.
- the number of sulfur atoms forming the crosslinked structure may be 1 or more, 2 or more, or 3 or more, and may be 10 or less, 8 or less, 5 or less, 4 or less, or 3 or less. .
- Examples of the sulfurized olefin include a compound represented by the following formula (7).
- R 19 and R 20 each independently represent a monovalent hydrocarbon group, and may be an alkyl group or an aryl group.
- the alkyl group may be linear, branched or cyclic.
- the carbon number of the monovalent hydrocarbon group or alkyl group represented by R 19 and R 20 may be 1-20.
- the number of carbon atoms of the aryl group represented by R 19 and R 20 may be 6-20.
- Y represents an integer of 1 to 8, and may be 1 to 6 or 1 to 3.
- Examples of the thiadiazole include a 1,3,4-thiadiazole compound represented by the following formula (8), a 1,2,4-thiadiazole compound represented by the following formula (9), and the following formula (10). 1,2,3-thiadiazole compounds.
- R 21 , R 22 , R 23 , R 24 , R 25 , and R 26 each independently represent a hydrogen atom or a hydrocarbon group having 1 to 20 carbon atoms, and a, b, c, d, e , And f each independently represents an integer of 0-8.
- thiadiazole compounds include 2,5-bis (n-hexyldithio) -1,3,4-thiadiazole, 2,5-bis (n-octyldithio) -1,3,4-thiadiazole 2,5-bis (n-nonyldithio) -1,3,4-thiadiazole, 2,5-bis (1,1,3,3-tetramethylbutyldithio) -1,3,4-thiadiazole, 3, 5-bis (n-hexyldithio) -1,2,4-thiadiazole, 3,5-bis (n-octyldithio) -1,2,4-thiadiazole, 3,5-bis (n-nonyldithio) -1 , 2,4-thiadiazole, 3,5-bis (1,1,3,3-tetramethylbutyldithio) -1,2,4-thiadiazole, 4,5-bis (n-hexyldithio) -1
- dithiocarbamate that does not contain molybdenum as a constituent element
- dithiocarbamate examples include 4,4-methylenebis (dibutyldithiocarbamate).
- the sulfur compound may be one of the above sulfur compounds or a mixture of two or more.
- the content of the sulfur compound may be 10 mass ppm or more, 50 mass ppm or more, or 100 mass ppm or more, 500 mass ppm or less, 300 mass ppm in terms of sulfur element, based on the total amount of the hydraulic fluid composition. Or 250 ppm by mass or less.
- the content of the sulfur compound means the content in terms of sulfur element measured by ICP elemental analysis.
- the hydraulic fluid composition may further contain an ashless dispersant.
- an ashless dispersant When the hydraulic fluid composition contains an ashless dispersant, the amount of sludge tends to be reduced.
- the ashless dispersant examples include nitrogen-containing compounds such as succinimide having an alkenyl group or alkyl group derived from polyolefin, benzylamine, polyamine, and Mannich base, and these nitrogen-containing compounds such as boric acid and borate.
- nitrogen-containing compounds such as succinimide having an alkenyl group or alkyl group derived from polyolefin, benzylamine, polyamine, and Mannich base
- these nitrogen-containing compounds such as boric acid and borate.
- examples thereof include boron-modified nitrogen-containing compounds (boron-based ashless dispersant) such as boron-modified succinimide modified with a boron compound.
- the ashless dispersant may be a succinimide having an alkenyl group or an alkyl group.
- the content of the ashless dispersant may be 0.01% by mass or more, 0.1% by mass or more, or 0.2% by mass or more based on the total amount of the hydraulic fluid composition, and may be 5% by mass or less. It may be less than or equal to 2% by weight.
- the hydraulic fluid composition may further contain a metallic detergent.
- the hydraulic fluid composition may contain a metal detergent, the generation of lower carboxylic acid tends to be further suppressed.
- the hydraulic fluid composition may contain a metallic detergent together with the above ashless dispersant.
- the hydraulic fluid composition contains a metal detergent together with the above-described ashless dispersant, the amount of sludge tends to be further reduced while the generation of lower carboxylic acid is further suppressed.
- the metal detergent examples include neutral salts such as sulfonates, phenates, and salicylates of alkali metals or alkaline earth metals, and neutral salts such as alkali metal or alkaline earth metal base (water of alkali metal or alkaline earth metal).
- neutral salts such as sulfonates, phenates, and salicylates of alkali metals or alkaline earth metals
- neutral salts such as alkali metal or alkaline earth metal base (water of alkali metal or alkaline earth metal).
- a basic salt or neutral salt obtained by heating an oxide, oxide, etc.) in the presence of water, and alkali metal or alkaline earth metal water in the presence of carbon dioxide gas or boric acid or borate.
- the overbased salt obtained by making it react with bases, such as an oxide, is mentioned.
- the metal detergent is a basic salt or an overbased salt such as an alkali metal or alkaline earth metal sulfonate, phenate or salicylate. It may be.
- the alkali metal include sodium and potassium.
- the alkaline earth metal include magnesium, calcium, and barium.
- the alkali metal or alkaline earth metal may be magnesium or calcium, and may be calcium.
- the content of the metal detergent is 10 mass ppm or more, 50 mass ppm or more, or 100 mass ppm or more in terms of metal element (alkali metal element or alkaline earth metal element) based on the total amount of the hydraulic fluid composition. It may be 1000 mass ppm or less, 800 mass ppm or less, or 600 mass ppm or less.
- “Content of metal detergent” means content in terms of metal element measured by ICP elemental analysis.
- the hydraulic fluid composition may further contain an extreme pressure agent (sulfur-phosphorus extreme pressure agent) containing sulfur and phosphorus as constituent atoms and not containing molybdenum and zinc.
- the sulfur-phosphorus extreme pressure agent may be an extreme pressure agent containing sulfur and phosphorus as constituent atoms and no metal.
- the sulfur-phosphorus extreme pressure agent may be used together with the above-described ashless dispersant and metal detergent. Use of a sulfur-phosphorus extreme pressure agent together with an ashless dispersant and a metal detergent tends to improve the seizure resistance of the hydraulic fluid composition.
- sulfur-phosphorus extreme pressure agents examples include thiophosphites (thiophosphites), dithiophosphites (dithiophosphites), trithiophosphites (trithiophosphites), and thiophosphoric acid. Examples include esters (thiophosphates), dithiophosphates (dithiophosphates), trithiophosphates (trithiophosphates), amine salts thereof, derivatives thereof, and the like. Examples of such commercially available sulfur-phosphorus extreme pressure agents include IRGALUBE (registered trademark) 353 (manufactured by BASF).
- the content of the sulfur-phosphorus extreme pressure agent may be, for example, 0.001 to 1% by mass based on the total amount of the hydraulic fluid composition.
- the content of the sulfur-phosphorus extreme pressure agent is 0.005% by mass or more, 0.01% by mass or more, 0.03% by mass or more, 0.05% by mass or more, or from the viewpoint of seizure resistance. It may be 08% by mass or more, 0.3% by mass or less, 0.2% by mass or less, or 0.15% by mass or less.
- the hydraulic fluid composition may further contain an extreme pressure agent containing phosphorus as a constituent atom and not containing molybdenum, zinc, and sulfur (hereinafter also simply referred to as “phosphorus extreme pressure agent”).
- the phosphorus-based extreme pressure agent may be an extreme pressure agent containing phosphorus as a constituent atom and not containing metal and sulfur.
- Examples of phosphorus extreme pressure agents include phosphites (phosphites), phosphate esters (neutral phosphate esters (phosphates), acidic phosphate esters, etc.), amine salts thereof, derivatives thereof, etc. Is mentioned.
- the content of the phosphorus extreme pressure agent may be, for example, 0.01 to 5% by mass based on the total amount of the hydraulic fluid composition.
- the hydraulic fluid composition may further contain a metal deactivator other than the above thiadiazole.
- metal deactivators include benzotriazole and imidazole compounds.
- the benzotriazole-based metal deactivator may be, for example, N, N-bis (2-ethylhexyl)-(4 or 5) -methyl-1H-benzotriazole-1-methylamine.
- the content of the metal deactivator may be, for example, 0.001 to 1% by mass based on the total amount of the hydraulic fluid composition.
- the hydraulic fluid composition can further contain any commonly used additive depending on the purpose.
- additives include pour point depressants, rust inhibitors, viscosity index improvers, antifoaming agents, demulsifiers, and oil agents. These additives may be used alone or in a mixture of two or more. When these additives are used, the respective contents may be 0.01 to 20% by mass based on the total amount of the hydraulic fluid composition.
- the kinematic viscosity at 40 ° C. of the hydraulic fluid composition may be 20 mm 2 / s or more, 30 mm 2 / s or more, 40 mm 2 / s or more, or 45 mm 2 / s or more from the viewpoint of durability of the hydraulic system. .
- the kinematic viscosity at 40 ° C. of the hydraulic fluid composition may be 80 mm 2 / s or less, 70 mm 2 / s or less, 60 mm 2 / s or less, or 50 mm 2 / s or less from the viewpoint of reducing friction.
- Base oil Base oil: highly refined base oil (total aromatic content: 0.3 mass%, sulfur content: 0 mass ppm, 40 ° C. kinematic viscosity: 36 mm 2 / s, viscosity index: 129) (Additive) ⁇ Antioxidant> A1: 2,6-di-tert-butyl-p-cresol (H-BHT, manufactured by Honshu Chemical Industry Co., Ltd.) A2: Monobutylphenyl monooctylphenylamine (IRGANOX (registered trademark) L57, manufactured by BASF) ⁇ Organic molybdenum compounds> B1: Molybdenum dithiocarbamate (molybdenum content: 10% by mass) (Sakura Lube 515, manufactured by ADEKA Corporation) B2: Molybdenum dithiophosphate (Molybdenum content: 9.7% by mass) (Sakura Lube 300, manufactured by ADEKA Corporation) ⁇ Sulfur
- Mo element equivalent value means the content of B1 and B2 in terms of molybdenum element
- S element equivalent value means the content of C1 and C2 in terms of sulfur element
- Ca element equivalent value means the content of H1 and H2 in terms of calcium element.
- the units of “Mo element equivalent value”, “S element equivalent value”, and “Ca element equivalent value” are all “mass ppm”.
- the seizure load (N) was measured in accordance with ASTM D 7421.
- the seizure load was a load (N) at the time when seizure occurred and the friction coefficient increased greatly under the friction conditions of a temperature of 120 ° C., a frequency of 50 Hz, and an amplitude of 2.0 mm.
- the larger the load value the better the seizure resistance.
- the hydraulic fluid compositions of Examples 1 to 5 had a lower carboxylic acid concentration than the hydraulic fluid compositions of Comparative Examples 1 to 4. From these results, it was confirmed that the hydraulic fluid composition of the present invention can suppress the generation of lower carboxylic acid. It was also found that the hydraulic fluid compositions of the present invention containing the ashless dispersants of Examples 6 and 7 were excellent in terms of reducing the amount of sludge. Further, the hydraulic fluid composition of the present invention containing the ashless dispersant and the metallic detergent of Examples 11 and 12 was found to be extremely excellent in terms of generation of lower carboxylic acid and reduction in sludge amount. did. It was found that the hydraulic fluid composition of the present invention of Example 12 was also excellent in terms of seizure resistance.
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Abstract
Description
本発明は、油圧装置及び油圧作動油組成物に関する。 The present invention relates to a hydraulic device and a hydraulic fluid composition.
油圧装置は、エンジン等のエネルギーを油(油圧作動油)の圧力として伝達する装置であり、製鉄機械、建設機械等の産業機械に利用されている。油圧装置は、例えば、油圧ポンプ、制御弁、油圧シリンダ等で構成されている。これらの構成要素には摺動部が存在するため、油圧作動油は、摺動部の潤滑剤として役割も担っている。そのため、油圧作動油には、潤滑性、熱・酸化防止性等の潤滑剤としての特性が要求される。 The hydraulic device is a device that transmits energy of an engine or the like as oil (hydraulic hydraulic oil) pressure, and is used in industrial machines such as iron making machines and construction machines. The hydraulic device includes, for example, a hydraulic pump, a control valve, a hydraulic cylinder, and the like. Since these components have sliding portions, the hydraulic fluid also plays a role as a lubricant for the sliding portions. Therefore, the hydraulic fluid is required to have characteristics as a lubricant such as lubricity and heat / antioxidation properties.
油圧作動油は、一般的に、潤滑油基油と、上記のような要求特性に応じて選択される添加剤とを含有する。添加剤としては、従来、ジチオリン酸亜鉛等の亜鉛系酸化防止剤(亜鉛系摩耗防止剤)が挙げられる。例えば、特許文献1には、ジチオリン酸亜鉛を所定量含有する油圧作動油組成物が開示されている。
Hydraulic oil generally contains a lubricating base oil and an additive selected according to the required characteristics as described above. Examples of the additive include zinc-based antioxidants (zinc-based antiwear agents) such as zinc dithiophosphate. For example,
しかしながら、亜鉛系酸化防止剤はスラッジの発生の原因となり得るため、近年、亜鉛系酸化防止剤を含有しない油圧作動油が求められる傾向にある。 However, since zinc-based antioxidants can cause sludge, hydraulic fluids that do not contain zinc-based antioxidants have recently been required.
一方、本発明者らの検討によれば、亜鉛系酸化防止剤を含有しない油圧作動油を用いると、油圧作動油の劣化に伴い、ギ酸、酢酸等の低級カルボン酸が発生しやすくなり、この低級カルボン酸が蒸発することで油圧作動油を浄化するオイルフィルタ内、油圧作動油を貯蔵するオイルタンク内等で錆が生じるおそれがあることが判明した。 On the other hand, according to the study by the present inventors, when a hydraulic fluid containing no zinc-based antioxidant is used, lower carboxylic acids such as formic acid and acetic acid are likely to be generated with the deterioration of the hydraulic fluid. It has been found that rusting may occur in the oil filter that purifies the hydraulic fluid, the oil tank that stores the hydraulic fluid, and the like due to evaporation of the lower carboxylic acid.
本発明は、低級カルボン酸の発生を抑制できる油圧作動油組成物、及び該油圧作動油組成物を用いた油圧装置を提供することを目的とする。 An object of the present invention is to provide a hydraulic fluid composition capable of suppressing the generation of lower carboxylic acid, and a hydraulic device using the hydraulic fluid composition.
本発明は、油圧作動油組成物が貯蔵された油貯蔵部と、油圧作動油組成物を圧送する圧送部と、圧送された油圧作動油組成物の油圧、流動の方向、又は流量を制御する制御部と、制御された油圧作動油組成物の油圧を機械的な動力に変換する変換部と、を備える油圧装置であって、油圧作動油組成物は、潤滑油基油と、フェノール系酸化防止剤を含む酸化防止剤と、有機モリブデン化合物並びに構成元素として硫黄を含みモリブデン及びリンを含まない硫黄化合物(以下、単に「硫黄化合物」ともいう。)からなる群より選ばれる少なくとも1種を含む潤滑油添加剤と、を含有する、油圧装置を提供する。 The present invention controls an oil storage unit in which a hydraulic fluid composition is stored, a pressure feeding unit that pumps the hydraulic fluid composition, and a hydraulic pressure, a flow direction, or a flow rate of the fed hydraulic fluid composition. A hydraulic device comprising: a control unit; and a conversion unit that converts the hydraulic pressure of the controlled hydraulic fluid composition into mechanical power, the hydraulic fluid composition comprising a lubricating base oil, a phenol-based oxidation It contains at least one selected from the group consisting of an antioxidant containing an antioxidant, an organic molybdenum compound, and a sulfur compound containing sulfur as a constituent element and not containing molybdenum and phosphorus (hereinafter also simply referred to as “sulfur compound”). And a lubricating oil additive.
有機モリブデン化合物の含有量は、油圧作動油組成物全量を基準として、モリブデン元素換算で50質量ppm以下であってよい。 The content of the organic molybdenum compound may be 50 mass ppm or less in terms of molybdenum element based on the total amount of the hydraulic fluid composition.
有機モリブデン化合物は、モリブデンジチオカーバメート及びモリブデンジチオホスフェートからなる群より選ばれる少なくとも1種であってよい。 The organic molybdenum compound may be at least one selected from the group consisting of molybdenum dithiocarbamate and molybdenum dithiophosphate.
硫黄化合物は、硫化エステル及び硫化オレフィンからなる群より選ばれる少なくとも1種であってよい。 The sulfur compound may be at least one selected from the group consisting of sulfurized esters and sulfurized olefins.
潤滑油添加剤は、有機モリブデン化合物及び硫黄化合物の両方を含んでいてもよい。すなわち、油圧作動油組成物は、有機モリブデン化合物及び硫黄化合物の両方を含む潤滑油添加剤を含有していてもよい。 Lubricating oil additive may contain both an organic molybdenum compound and a sulfur compound. That is, the hydraulic fluid composition may contain a lubricating oil additive that includes both an organic molybdenum compound and a sulfur compound.
油圧作動油組成物は、無灰分散剤を更に含有していてもよい。また、油圧作動油組成物は、金属系清浄剤を更に含有していてもよい。さらに、油圧作動油組成物は、構成原子として硫黄及びリンを含みモリブデン及び亜鉛を含まない極圧剤(以下、単に「硫黄-リン系極圧剤」ともいう。)を更に含有していてもよい。 The hydraulic fluid composition may further contain an ashless dispersant. Moreover, the hydraulic fluid composition may further contain a metallic detergent. Further, the hydraulic fluid composition may further contain an extreme pressure agent containing sulfur and phosphorus as constituent atoms and not containing molybdenum and zinc (hereinafter, also simply referred to as “sulfur-phosphorus extreme pressure agent”). Good.
本発明はまた、上記油圧作動油組成物を提供する。 The present invention also provides the above hydraulic fluid composition.
本発明はさらに、上記組成物の作動油としての使用(応用)及び作動油の製造のための使用(応用)に関してもよい。 The present invention may further relate to the use (application) of the above composition as a hydraulic oil and the use (application) for the production of hydraulic oil.
本発明によれば、低級カルボン酸の発生を抑制できる油圧作動油組成物、及び、該油圧作動油組成物を用いた油圧装置を提供することが可能となる。また、いくつかの形態に係る油圧作動油組成物は、スラッジ量の低減の点においても優れる。さらに、いくつかの形態に係る油圧作動油組成物は、耐焼き付き性の点においても優れる。 According to the present invention, it is possible to provide a hydraulic fluid composition capable of suppressing the generation of lower carboxylic acid, and a hydraulic device using the hydraulic fluid composition. Moreover, the hydraulic fluid composition according to some embodiments is excellent in terms of reducing the amount of sludge. Furthermore, the hydraulic fluid composition according to some embodiments is excellent in terms of seizure resistance.
以下、本発明の実施形態について詳細に説明する。 Hereinafter, embodiments of the present invention will be described in detail.
図1は、一実施形態に係る油圧装置を示す図である。図1に示すように、一実施形態に係る油圧装置1は、油圧作動油組成物が貯蔵された油貯蔵部2と、油圧作動油組成物を圧送する圧送部3と、油圧作動油組成物をろ過により清浄するろ過部4と、油圧作動油組成物の油圧、流動の方向、又は流量を制御する制御部5と、油圧作動油組成物の油圧を機械的な動力に変換する変換部6とで構成される油圧回路を備える。
FIG. 1 is a diagram illustrating a hydraulic apparatus according to an embodiment. As shown in FIG. 1, a
油貯蔵部2は、例えば、第1のオイルタンク2Aと、第2のオイルタンク2Bと、第3のオイルタンク2Cとで構成されている。これらのオイルタンクは、互いに同一のオイルタンクであってもよく別個のオイルタンクであってもよい。
The
圧送部3は、例えば、電動機7によって駆動されており、第1のオイルタンク2Aから油圧作動油組成物を汲み上げて油圧を発生させる。圧送部3は、油圧ポンプであってよい。油圧ポンプは、例えば、歯車ポンプ、ねじポンプ、ベーンポンプ、プランジャポンプ等である。圧送部3により生じる油圧は、例えば、5~50MPaである。
The
ろ過部4は、例えば、第1のフィルタ4Aと第2のフィルタ4Bとで構成されている。第1のフィルタ4Aは、第1のオイルタンク2Aと圧送部3との間に設けられており、第1のオイルタンク2Aから汲み上げられた油圧作動油組成物中の錆等の異物をろ過して除去する。
The
制御部5は、圧送部3により圧送された油圧作動油組成物の油圧、流動の方向、又は流量を制御する。制御部5は、例えば、油圧を制御する圧力制御弁8と、流動の方向を制御する方向制御弁9と、流量を制御する流量制御弁10とを備えている。
The
圧力制御弁8は、例えば、圧送部3により生じる油圧を調整したり、圧力計11で測定される圧力が一定以上になった場合に、油圧作動油組成物の一部を第2のオイルタンク2Bに逃がしたりする。圧力制御弁8は、リリーフ弁、減圧弁、アンローダ弁、シーケンス弁、カウンタバランス弁等であってよい。
For example, the
方向制御弁9は、例えば、電磁切換弁12と逆止め弁13とで構成されている。電磁切換弁12は、それぞれ変換部6への流路を形成する第1の流路14及び第2の流路15と、第3のオイルタンク2Cとに接続されている。第1の流路14には、例えば、流量制御弁10と逆止め弁13とが設けられている。第2の流路15は、例えば、変換部6と直通している。第3のオイルタンク2Cは、例えば、第2のフィルタ4Bを介して電磁切換弁12と接続されている。
The
電磁切換弁12は、圧送部3から圧送された油圧作動油組成物の変換部6への流路を、第1の流路14及び第2の流路15のいずれかに切替え可能となっている。例えば、電磁切換弁12から第1の流路14に送られた油圧作動油組成物は、変換部6を経由して、第2の流路15から電磁切換弁12に戻り、第2のフィルタ4Bで錆等の異物がろ過された後、第3のオイルタンク2Cに送られる。方向制御弁9は、電磁切換弁12に代えて、手動式、機械式等の切換弁で構成されていてもよい。逆止め弁13は、第1の流路14に設けられており、油圧作動油組成物を一方向だけに流すことにより、逆流を防いでいる。
The
流量制御弁10は、例えば、絞り弁、流量調整弁等であってよい。これらの弁には、デセラレーション弁が内蔵されていてもよい。変換部6は、例えば、流量制御弁10で制御された流量に応じて油圧を動力に変換する。変換部6は、油圧を油圧シリンダ、油圧モータ等であってよい。流量制御弁10が油圧作動油組成物の流量を制御することにより、油圧シリンダ、油圧モータ等(変換部6)の動く速さが調整可能となっている。油圧シリンダは、単動型、複動型、特殊型等であってよい。油圧モータは、歯車モータ、ベーンモータ、プランジャーモータ等であってよい。
The
次に、油圧装置に用いられる油圧作動油組成物について説明する。油圧作動油組成物は、潤滑油基油と、フェノール系酸化防止剤を含む酸化防止剤と、有機モリブデン化合物並びに構成元素として硫黄を含みモリブデン及びリンを含まない硫黄化合物からなる群より選ばれる少なくとも1種を含む潤滑油添加剤と、を含有する。 Next, the hydraulic fluid composition used in the hydraulic device will be described. The hydraulic fluid composition is at least selected from the group consisting of a lubricating base oil, an antioxidant containing a phenolic antioxidant, an organic molybdenum compound and a sulfur compound containing sulfur as a constituent element and not containing molybdenum and phosphorus. And a lubricating oil additive including one kind.
油圧作動油組成物は、潤滑油基油を含有する。潤滑油基油は、例えば、鉱油、合成油、又は両者の混合物である。鉱油としては、原油を常圧蒸留及び減圧蒸留して得られた潤滑油留分を、溶剤脱れき、溶剤抽出、水素化分解、溶剤脱ろう、接触脱ろう、水素化精製、硫酸洗浄、白土処理等の精製処理を単独又は2つ以上適宜組み合わせて精製したパラフィン系、ナフテン系等の鉱油、ノルマルパラフィン、イソパラフィン等が挙げられる。これらの鉱油は、1種を単独で使用してもよく、2種以上を任意の割合で組み合わせて使用してもよい。 The hydraulic fluid composition contains a lubricating base oil. The lubricating base oil is, for example, mineral oil, synthetic oil, or a mixture of both. As mineral oils, lubricating oil fractions obtained by atmospheric distillation and vacuum distillation of crude oil are removed from solvents, solvent extraction, hydrocracking, solvent dewaxing, catalytic dewaxing, hydrorefining, sulfuric acid washing, clay. Examples thereof include paraffinic and naphthenic mineral oils, normal paraffins, isoparaffins, and the like, which are purified by combining purification treatments such as treatment alone or in combination of two or more. These mineral oils may be used alone or in combination of two or more at any ratio.
好ましい鉱油としては、以下の基油を挙げることができる。
(1)パラフィン基系原油及び/又は混合基系原油の常圧蒸留による留出油
(2)パラフィン基系原油及び/又は混合基系原油の常圧蒸留残渣油の減圧蒸留留出油(WVGO)
(3)潤滑油脱ろう工程により得られるワックス及び/又はGTLプロセス等により製造されるフィッシャートロプシュワックス
(4)上記(1)~(3)の中から選ばれる1種又は2種以上の混合油のマイルドハイドロクラッキング処理油(MHC)
(5)上記(1)~(4)の中から選ばれる2種以上の油の混合油
(6)上記(1)、(2)、(3)、(4)又は(5)の脱れき油(DAO)
(7)上記(6)のマイルドハイドロクラッキング処理油(MHC)
(8)上記(1)~(7)の中から選ばれる2種以上の油の混合油等を原料油とし、この原料油及び/又はこの原料油から回収された潤滑油留分を、通常の精製方法によって精製し、潤滑油留分を回収することによって得られる潤滑油
Preferred base oils include the following base oils.
(1) Distilled oil obtained by atmospheric distillation of paraffin-based crude oil and / or mixed-base crude oil (2) Vacuum-distilled distilled oil (WVGO) of atmospheric distillation residue oil of paraffin-based crude oil and / or mixed-base crude oil )
(3) Wax obtained by lubricating oil dewaxing step and / or Fischer-Tropsch wax produced by GTL process or the like (4) One or more mixed oils selected from the above (1) to (3) Mild hydrocracking oil (MHC)
(5) Mixed oil of two or more oils selected from the above (1) to (4) (6) Detachment of (1), (2), (3), (4) or (5) Oil (DAO)
(7) Mild hydrocracking treatment oil (MHC) of (6) above
(8) A mixed oil of two or more kinds of oils selected from the above (1) to (7) is used as a raw oil, and this raw oil and / or a lubricating oil fraction recovered from this raw oil is usually used. Oil obtained by refining by the refining method and recovering the lubricating oil fraction
ここで、通常の精製方法としては、基油製造の際に用いられる精製方法を任意に採用することができる。通常の精製方法としては、例えば、以下の精製方法が挙げられる。
(a)水素化分解、水素化仕上げ等の水素化精製
(b)フルフラール溶剤抽出等の溶剤精製
(c)溶剤脱ろう、接触脱ろう等の脱ろう
(d)酸性白土、活性白土等による白土精製
(e)硫酸洗浄、苛性ソーダ洗浄等の薬品(酸又はアルカリ)精製
これらの精製は、1種又は2種以上の任意の組み合わせを任意の順序で行ってよい。
Here, as a normal refining method, a refining method used in base oil production can be arbitrarily adopted. Examples of normal purification methods include the following purification methods.
(A) Hydrorefining, such as hydrocracking, hydrofinishing, etc. (b) Solvent refining, such as furfural solvent extraction (c) Dewaxing, such as solvent dewaxing, catalytic dewaxing, etc. (d) White clay with acid clay, activated clay, etc. Purification (e) Chemical (acid or alkali) purification such as sulfuric acid washing, caustic soda washing, etc. These purifications may be carried out in any order by one or two or more arbitrary combinations.
合成油としては、例えば、エステル、エーテル、炭化水素油等が挙げられる。これらの合成油は、1種を単独で使用してもよく、2種以上を任意の割合で組み合わせて使用してもよい。 Examples of synthetic oils include esters, ethers, hydrocarbon oils, and the like. These synthetic oils may be used alone or in combination of two or more at any ratio.
エステルは、例えば、脂肪酸(一塩基酸)とアルコールとのエステル又は多塩基酸とアルコールとのエステルであってよい。 The ester may be, for example, an ester of a fatty acid (monobasic acid) and an alcohol or an ester of a polybasic acid and an alcohol.
脂肪酸は、飽和脂肪酸であっても不飽和脂肪酸であってもよい。脂肪酸は、例えば、炭素数2~24の脂肪酸であってよい。脂肪酸は、直鎖状であっても分岐状であってもよい。多塩基酸としては、二塩基酸、三塩基酸等が挙げられる。多塩基酸は、不飽和結合を有していても有していなくてもよい。多塩基酸の炭素数は、例えば、2~16であってよい。二塩基酸は、直鎖状であっても分岐状であってもよい。 The fatty acid may be a saturated fatty acid or an unsaturated fatty acid. The fatty acid may be, for example, a fatty acid having 2 to 24 carbon atoms. The fatty acid may be linear or branched. Examples of polybasic acids include dibasic acids and tribasic acids. The polybasic acid may or may not have an unsaturated bond. The polybasic acid may have 2 to 16 carbon atoms, for example. The dibasic acid may be linear or branched.
アルコールは、1価アルコールであってもよく多価アルコールであってもよい。1価アルコールの炭素数は、例えば、1~24、1~12、又は1~8であってよい。1価アルコールは、直鎖状であってもよく分岐状であってもよい。多価アルコール(ポリオール)が有する水酸基の個数は、例えば、2~10又は2~6であってよい。 The alcohol may be a monohydric alcohol or a polyhydric alcohol. The carbon number of the monohydric alcohol may be, for example, 1 to 24, 1 to 12, or 1 to 8. The monohydric alcohol may be linear or branched. The number of hydroxyl groups possessed by the polyhydric alcohol (polyol) may be, for example, 2 to 10 or 2 to 6.
エーテルとしては、例えば、ポリオキシアルキレングリコール、ジアルキルジフェニルエーテル、ポリフェニルエーテル等が挙げられる。 Examples of the ether include polyoxyalkylene glycol, dialkyl diphenyl ether, polyphenyl ether and the like.
炭化水素油としては、例えば、ポリ-α-オレフィン又はその水素化物、イソブテンオリゴマー又はその水素化物、イソパラフィン、アルキルベンゼン、アルキルナフタレン等が挙げられる。 Examples of the hydrocarbon oil include poly-α-olefin or a hydride thereof, isobutene oligomer or a hydride thereof, isoparaffin, alkylbenzene, alkylnaphthalene and the like.
潤滑油基油の40℃における動粘度は、10mm2/s以上、20mm2/s以上、又は30mm2/s以上であってよい。潤滑油基油の40℃における動粘度は、150mm2/s以下、100mm2/s以下、又は50mm2/s以下であってよい。潤滑油基油の粘度指数は、80以上又は100以上であってよい。本発明における動粘度及び粘度指数はそれぞれ、JIS K2283に準拠して測定された動粘度及び粘度指数を意味する。 The kinematic viscosity at 40 ° C. of the lubricating base oil may be 10 mm 2 / s or more, 20 mm 2 / s or more, or 30 mm 2 / s or more. The kinematic viscosity at 40 ° C. of the lubricating base oil may be 150 mm 2 / s or less, 100 mm 2 / s or less, or 50 mm 2 / s or less. The viscosity index of the lubricating base oil may be 80 or higher or 100 or higher. The kinematic viscosity and the viscosity index in the present invention mean a kinematic viscosity and a viscosity index measured according to JIS K2283, respectively.
潤滑油基油の硫黄分の含有量は、10000質量ppm以下、100質量ppm以下、又は1質量ppm以下であってよい。本発明における硫黄分の含有量は、ASTM D4951“Standard Test Method for Determination of Additive Elementsin Lubricating Oils by Inductively Coupled Plasma Atomic Emission Spectrometry”により測定して得られた値を意味する。 The sulfur content of the lubricating base oil may be 10000 ppm by mass or less, 100 ppm by mass or less, or 1 ppm by mass or less. The sulfur content in the present invention is measured according to ASTM D4951 “Standard Test Method for Determining of Additive Elements in Lubricating Oils by Inductively Coupled APS”.
潤滑油基油の含有量は、潤滑油組成物全量を基準として、例えば、50質量%以上、70質量%以上、又は90質量%以上であってよい。 The content of the lubricating base oil may be, for example, 50% by mass or more, 70% by mass or more, or 90% by mass or more based on the total amount of the lubricating oil composition.
油圧作動油組成物は、フェノール系酸化防止剤を含む酸化防止剤を含有する。フェノール系酸化防止剤としては、例えば、下記式(1)で表される化合物が挙げられる。 The hydraulic fluid composition contains an antioxidant containing a phenolic antioxidant. As a phenolic antioxidant, the compound represented by following formula (1) is mentioned, for example.
式(1)中、R1及びR2は互いに同一であっても異なっていてもよく、それぞれ炭素数1~4の直鎖又は分岐のアルキル基を示し、R3は水素原子、炭素数1~4の直鎖若しくは分岐のアルキル基、下記式(2)で表される基又は下記式(3)で表される基を示す。
In the formula (1), R 1 and R 2 may be the same or different and each represents a linear or branched alkyl group having 1 to 4 carbon atoms, and R 3 represents a hydrogen atom, 1
式(2)中、R4は炭素数1~6のアルキレン基を示し、R5は炭素数1~24のアルキル基又はアルケニル基を示す。 In the formula (2), R 4 represents an alkylene group having 1 to 6 carbon atoms, and R 5 represents an alkyl group or alkenyl group having 1 to 24 carbon atoms.
R1は、具体的には、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、イソブチル基、sec-ブチル基、tert-ブチル基等であってよく、酸化安定性に優れる観点から、tert-ブチル基であってもよい。R2は、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、イソブチル基、sec-ブチル基、tert-ブチル基等であってよく、熱・酸化安定性に優れる観点から、メチル基又はtert-ブチル基であってもよい。 Specifically, R 1 may be a methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, sec-butyl group, tert-butyl group, etc. From an excellent viewpoint, it may be a tert-butyl group. R 2 may be a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a sec-butyl group, a tert-butyl group, etc., from the viewpoint of excellent thermal and oxidation stability. , A methyl group or a tert-butyl group.
R2が炭素数1~4のアルキル基である場合、R3は、炭素数1~4の直鎖又は分岐のアルキル基であってよい。R3は、例えば、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、イソブチル基、sec-ブチル基、tert-ブチル基等であってよく、酸化安定性に優れる観点から、メチル基又はエチル基であってもよい。 When R 2 is an alkyl group having 1 to 4 carbon atoms, R 3 may be a linear or branched alkyl group having 1 to 4 carbon atoms. R 3 may be, for example, a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a sec-butyl group, a tert-butyl group, etc., from the viewpoint of excellent oxidation stability. May be a methyl group or an ethyl group.
R1及びR2が炭素数1~4の直鎖又は分岐のアルキル基である場合、式(1)で表される化合物は、例えば、2,6-ジ-tert-ブチル-p-クレゾール(DBPC)、2,6-ジ-tert-ブチル-4-エチルフェノール、2,4-ジメチル-6-tert-ブチルフェノールであってよく、2,6-ジ-tert-ブチル-p-クレゾール(DBPC)であってもよい。 When R 1 and R 2 are linear or branched alkyl groups having 1 to 4 carbon atoms, the compound represented by the formula (1) is, for example, 2,6-di-tert-butyl-p-cresol ( DBPC), 2,6-di-tert-butyl-4-ethylphenol, 2,4-dimethyl-6-tert-butylphenol, 2,6-di-tert-butyl-p-cresol (DBPC) It may be.
フェノール系酸化防止剤は、上記のフェノール系酸化防止剤の1種であっても、2種以上の混合物であってもよい。 The phenolic antioxidant may be one of the above phenolic antioxidants or a mixture of two or more.
フェノール系酸化防止剤の含有量は、油圧作動油組成物全量基準で、0.01質量%以上、0.1質量%以上、又は0.3質量%以上であってよい。フェノール系酸化防止剤の含有量は、油圧作動油組成物全量基準で、2.0質量%以下、1.5質量%以下、又は1.0質量%以下であってよい。 The content of the phenolic antioxidant may be 0.01% by mass or more, 0.1% by mass or more, or 0.3% by mass or more based on the total amount of the hydraulic fluid composition. The content of the phenolic antioxidant may be 2.0% by mass or less, 1.5% by mass or less, or 1.0% by mass or less based on the total amount of the hydraulic fluid composition.
酸化防止剤は、フェノール系酸化防止剤以外の酸化防止剤を更に含んでいてもよい。フェノール系酸化防止剤以外の酸化防止剤としては、例えば、アミン系酸化防止剤、亜鉛系酸化防止剤等が挙げられる。 The antioxidant may further contain an antioxidant other than the phenolic antioxidant. Examples of the antioxidant other than the phenol-based antioxidant include amine-based antioxidants and zinc-based antioxidants.
アミン系酸化防止剤としては、例えば、下記式(A)で表される(p,p’)-アルキル化ジフェニルアミン、下記式(B)で表されるアルキル化フェニル-α-ナフチルアミン等が挙げられる。これらのアミン系酸化防止剤は1種を単独で使用してもよく、2種以上を任意の割合で組み合わせて使用してもよい。 Examples of the amine antioxidant include (p, p ′)-alkylated diphenylamine represented by the following formula (A), alkylated phenyl-α-naphthylamine represented by the following formula (B), and the like. . One of these amine-based antioxidants may be used alone, or two or more thereof may be used in combination at any ratio.
式(A)中、RA1及びRA2は、それぞれ独立に、炭素数1~20のアルキル基を示す。RA1及びRA2としてのアルキル基の炭素数は、3~12又は4~8であってよい。RA1及びRA2は、互いに同一であっても、異なっていてもよい。 In the formula (A), R A1 and R A2 each independently represents an alkyl group having 1 to 20 carbon atoms. The alkyl group as R A1 and R A2 may have 3 to 12 or 4 to 8 carbon atoms. R A1 and R A2 may be the same as or different from each other.
式(B)中、RB1は、水素原子又は炭素数1~20のアルキル基を示す。RB1としてのアルキル基の炭素数は、6~20又は8~18であってよい。 In formula (B), R B1 represents a hydrogen atom or an alkyl group having 1 to 20 carbon atoms. The alkyl group as R B1 may have 6 to 20 or 8 to 18 carbon atoms.
アミン系酸化防止剤の含有量は、例えば、油圧作動油組成物全量基準で、0.01~2.0質量%であってよい。 The content of the amine-based antioxidant may be, for example, 0.01 to 2.0% by mass based on the total amount of the hydraulic fluid composition.
亜鉛系酸化防止剤としては、例えば、ジアルキルジチオリン酸亜鉛(ZnDTP)等が挙げられる。ジアルキルジチオリン酸亜鉛(ZnDTP)は亜鉛系摩耗防止剤として作用し得る成分である。亜鉛系酸化防止剤の含有量は、スラッジ量を低減する観点から、油圧作動油組成物全量基準で、5質量%以下、1質量%以下、0.5質量%以下、0.1質量%以下、又は0.01質量%以下であってよい。酸化防止剤は、スラッジ量をより低減する観点から、亜鉛系酸化防止剤を含んでいないことが好ましい。 Examples of the zinc-based antioxidant include zinc dialkyldithiophosphate (ZnDTP). Zinc dialkyldithiophosphate (ZnDTP) is a component that can act as a zinc-based antiwear agent. The content of the zinc-based antioxidant is 5% by mass or less, 1% by mass or less, 0.5% by mass or less, 0.1% by mass or less based on the total amount of the hydraulic fluid composition from the viewpoint of reducing the amount of sludge. Or 0.01% by mass or less. It is preferable that the antioxidant does not contain a zinc-based antioxidant from the viewpoint of further reducing the amount of sludge.
油圧作動油組成物は、有機モリブデン化合物並びに構成元素として硫黄を含みモリブデン及びリンを含まない硫黄化合物からなる群より選ばれる少なくとも1種を含む潤滑油添加剤を含有する。潤滑油添加剤は、有機モリブデン化合物及び硫黄化合物の両方を含んでいてよい。すなわち、油圧作動油組成物は、有機モリブデン化合物及び硫黄化合物の両方を含む潤滑油添加剤を含有していてもよい。潤滑油添加剤が有機モリブデン化合物及び硫黄化合物の両方を含むことによって、低級カルボン酸の発生をより抑制できる傾向にある。 The hydraulic fluid composition contains an organic molybdenum compound and a lubricating oil additive containing at least one selected from the group consisting of a sulfur compound containing sulfur as a constituent element and not containing molybdenum and phosphorus. The lubricating oil additive may contain both an organomolybdenum compound and a sulfur compound. That is, the hydraulic fluid composition may contain a lubricating oil additive that includes both an organic molybdenum compound and a sulfur compound. When the lubricating oil additive contains both the organic molybdenum compound and the sulfur compound, the generation of the lower carboxylic acid tends to be further suppressed.
有機モリブデン化合物としては、構成元素として硫黄を含む有機モリブデン化合物(硫黄含有有機モリブデン化合物)、構成元素として硫黄を含まない有機モリブデン化合物が挙げられる。 Examples of the organic molybdenum compound include an organic molybdenum compound containing sulfur as a constituent element (a sulfur-containing organic molybdenum compound) and an organic molybdenum compound not containing sulfur as a constituent element.
硫黄を構成元素として含む有機モリブデン化合物は、例えば、モリブデンジチオカーバメート(MoDTC)、モリブデンジチオホスフェート等であり、モリブデンジチオカーバメート(MoDTC)であってよい。 The organic molybdenum compound containing sulfur as a constituent element is, for example, molybdenum dithiocarbamate (MoDTC), molybdenum dithiophosphate, or the like, and may be molybdenum dithiocarbamate (MoDTC).
モリブデンジチオカーバメートとしては、例えば、下記式(4)で表される化合物が挙げられる。 Examples of molybdenum dithiocarbamate include a compound represented by the following formula (4).
式(4)中、R9、R10、R11、及びR12は、それぞれ独立に炭化水素基を表し、X1、X2、X3、及びX4は、それぞれ独立に、硫黄原子又は酸素原子を表す。R9、R10、R11、又はR12で表される炭化水素基は、炭素数2~24若しくは炭素数4~13のアルキル基、又は、炭素数6~24若しくは炭素数10~15の(アルキル)アリール基であってよい。 In formula (4), R 9 , R 10 , R 11 , and R 12 each independently represent a hydrocarbon group, and X 1 , X 2 , X 3 , and X 4 are each independently a sulfur atom or Represents an oxygen atom. The hydrocarbon group represented by R 9 , R 10 , R 11 , or R 12 is an alkyl group having 2 to 24 carbon atoms or 4 to 13 carbon atoms, or 6 to 24 carbon atoms or 10 to 15 carbon atoms. It may be an (alkyl) aryl group.
R9、R10、R11、又はR12で表されるアルキル基としては、エチル基、プロピル基、ブチル基、ペンチル基、ヘキシル基、ヘプチル基、オクチル基、ノニル基、デシル基、ウンデシル基、ドデシル基、トリデシル基、テトラデシル基、ペンタデシル基、ヘキサデシル基、ヘプタデシル基、オクタデシル基等が挙げられる。これらのアルキル基は、1級アルキル基、2級アルキル基、又は3級アルキル基であってよく、直鎖状であっても分岐状であってもよい。 Examples of the alkyl group represented by R 9 , R 10 , R 11 , or R 12 include an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, a heptyl group, an octyl group, a nonyl group, a decyl group, and an undecyl group. , Dodecyl group, tridecyl group, tetradecyl group, pentadecyl group, hexadecyl group, heptadecyl group, octadecyl group and the like. These alkyl groups may be a primary alkyl group, a secondary alkyl group, or a tertiary alkyl group, and may be linear or branched.
R9、R10、R11、又はR12で表される(アルキル)アリール基としては、フェニル基、トリル基、エチルフェニル基、プロピルフェニル基、ブチルフェニル基、ペンチルフェニル基、ヘキシルフェニル基、オクチルフェニル基、ノニルフェニル基、デシルフェニル基、ウンデシルフェニル基、ドデシルフェニル基等が挙げられる。アルキルアリール基中のアルキル基は、1級アルキル基、2級アルキル基、又は3級アルキル基であってよく、直鎖状であっても分岐状であってもよい。これらのアルキルアリール基には、アリール基に対してアルキル基の置換位置が異なる全ての置換異性体が含まれる。 Examples of the (alkyl) aryl group represented by R 9 , R 10 , R 11 , or R 12 include a phenyl group, a tolyl group, an ethylphenyl group, a propylphenyl group, a butylphenyl group, a pentylphenyl group, a hexylphenyl group, Examples include octylphenyl group, nonylphenyl group, decylphenyl group, undecylphenyl group, dodecylphenyl group, and the like. The alkyl group in the alkylaryl group may be a primary alkyl group, a secondary alkyl group, or a tertiary alkyl group, and may be linear or branched. These alkylaryl groups include all substituted isomers in which the substitution position of the alkyl group is different from that of the aryl group.
モリブデンジチオホスフェートとしては、例えば、下記式(5)で表される化合物が挙げられる。 As molybdenum dithiophosphate, the compound represented by following formula (5) is mentioned, for example.
式(5)中、R13、R14、R15、及びR16は、それぞれ独立に炭化水素基を表し、X5、X6、X7、及びX8は、それぞれ独立に、硫黄原子又は酸素原子を表す。R13、R14、R15、又はR16で表される炭化水素基は、炭素数2~30、炭素数5~18、若しくは炭素数5~12のアルキル基、又は、炭素数6~18、若しくは炭素数10~15の(アルキル)アリール基であってよい。R13、R14、R15、又はR16で表されるアルキル基及び(アルキル)アリール基の具体例は、R9、R10、R11、又はR12で表されるアルキル基及び(アルキル)アリール基の具体例とそれぞれ同じである。 In the formula (5), R 13 , R 14 , R 15 , and R 16 each independently represent a hydrocarbon group, and X 5 , X 6 , X 7 , and X 8 are each independently a sulfur atom or Represents an oxygen atom. The hydrocarbon group represented by R 13 , R 14 , R 15 , or R 16 is an alkyl group having 2 to 30 carbon atoms, 5 to 18 carbon atoms, or 5 to 12 carbon atoms, or 6 to 18 carbon atoms. Or an (alkyl) aryl group having 10 to 15 carbon atoms. Specific examples of the alkyl group and (alkyl) aryl group represented by R 13 , R 14 , R 15 , or R 16 include an alkyl group represented by R 9 , R 10 , R 11 , or R 12 and (alkyl ) The same as the specific examples of the aryl group.
構成元素として硫黄を含まない有機モリブデン化合物は、例えば、構成元素として窒素を含み硫黄を含まない有機モリブデン化合物であってよい。構成元素として窒素を含み硫黄を含まない有機モリブデン化合物としては、例えば、下記式(6)で表される化合物が挙げられる。 The organic molybdenum compound that does not contain sulfur as a constituent element may be, for example, an organic molybdenum compound that contains nitrogen as a constituent element and does not contain sulfur. Examples of the organic molybdenum compound containing nitrogen as a constituent element and not containing sulfur include compounds represented by the following formula (6).
式(6)中、R17及びR18はそれぞれ独立に1価の炭化水素基を表し、1価の炭化水素基はアルキル基であってよい。R17及びR18で表されるアルキル基の炭素数は、6~18又は10~15であってよい。アルキル基は、直鎖状又は分岐状であってよい。 In formula (6), R 17 and R 18 each independently represent a monovalent hydrocarbon group, and the monovalent hydrocarbon group may be an alkyl group. The alkyl group represented by R 17 and R 18 may have 6 to 18 or 10 to 15 carbon atoms. The alkyl group may be linear or branched.
有機モリブデン化合物の含有量は、油圧作動油組成物全量を基準として、モリブデン元素換算で、1質量ppm以上、5質量ppm以上、又は10質量ppm以上であってよく、200質量ppm以下、100質量ppm以下、又は50質量ppm以下であってよい。 The content of the organic molybdenum compound may be 1 mass ppm or more, 5 mass ppm or more, or 10 mass ppm or more, 200 mass ppm or less, 100 mass in terms of molybdenum element, based on the total amount of the hydraulic fluid composition. It may be ppm or less, or 50 mass ppm or less.
有機モリブデン化合物は、上記の有機モリブデン化合物の1種であっても、2種以上の混合物であってもよい。 The organomolybdenum compound may be one of the above organomolybdenum compounds or a mixture of two or more.
構成元素として硫黄を含みモリブデン及びリンを含まない硫黄化合物としては、例えば、硫化エステル、硫化オレフィン、チアジアゾール、構成元素としてモリブデンを含まないジチオカーバメート等が挙げられる。 Examples of the sulfur compound containing sulfur as a constituent element and not containing molybdenum and phosphorus include sulfurized esters, sulfurized olefins, thiadiazole, dithiocarbamate not containing molybdenum as a constituent element, and the like.
硫化エステルは、例えば、牛脂、豚脂、魚脂、菜種油、大豆油等の動植物油脂を任意の方法で硫化したいわゆる硫化油脂、不飽和脂肪酸とアルコールとを反応させて得られる不飽和脂肪酸エステルを任意の方法で硫化したもの、及び動植物油脂と不飽和脂肪酸エステルとの混合物を任意の方法で硫化したものが挙げられる。上記不飽和脂肪酸は、オレイン酸、リノール酸等であってよく、上記の動植物油脂から抽出された不飽和脂肪酸であってもよい。硫化エステルは、硫化オレイン酸メチルであってもよい。 Sulfurized esters are, for example, so-called sulfurized fats and oils obtained by reacting animal and vegetable fats and oils such as beef tallow, pork tallow, fish fat, rapeseed oil and soybean oil by any method, unsaturated fatty acid esters obtained by reacting unsaturated fatty acids with alcohols. What was sulfurized by arbitrary methods, and what sulfided the mixture of animal and vegetable fats and oils and unsaturated fatty acid ester by arbitrary methods are mentioned. The unsaturated fatty acid may be oleic acid, linoleic acid, or the like, or may be an unsaturated fatty acid extracted from the animal or vegetable oil. The sulfurized ester may be sulfurized methyl oleate.
硫化エステルは、硫黄原子により形成された架橋構造を有していてよい。架橋構造を形成する硫黄原子の数(架橋数)は、1以上、2以上、又は3以上であってよく、また、10以下、8以下、5以下、4以下、又は3以下であってよい。 The sulfurized ester may have a cross-linked structure formed by sulfur atoms. The number of sulfur atoms forming the crosslinked structure (number of crosslinking) may be 1 or more, 2 or more, or 3 or more, and may be 10 or less, 8 or less, 5 or less, 4 or less, or 3 or less. .
硫化オレフィンとしては、例えば、下記式(7)で表される化合物が挙げられる。
R19-SY-R20 (7)
Examples of the sulfurized olefin include a compound represented by the following formula (7).
R 19 -S Y -R 20 (7)
式(7)中、R19及びR20はそれぞれ独立に1価の炭化水素基を表し、アルキル基又はアリール基であってもよい。アルキル基は、直鎖状、分岐状、又は環状であってよい。R19及びR20で表される1価の炭化水素基又はアルキル基の炭素数は、1~20であってよい。R19及びR20で表されるアリール基の炭素数は、6~20であってよい。Yは1~8の整数を表し、1~6又は1~3であってよい。 In formula (7), R 19 and R 20 each independently represent a monovalent hydrocarbon group, and may be an alkyl group or an aryl group. The alkyl group may be linear, branched or cyclic. The carbon number of the monovalent hydrocarbon group or alkyl group represented by R 19 and R 20 may be 1-20. The number of carbon atoms of the aryl group represented by R 19 and R 20 may be 6-20. Y represents an integer of 1 to 8, and may be 1 to 6 or 1 to 3.
チアジアゾールとしては、例えば、下記式(8)で表される1,3,4-チアジアゾール化合物、下記式(9)で表される1,2,4-チアジアゾール化合物、下記式(10)で表される1,2,3-チアジアゾール化合物が挙げられる。 Examples of the thiadiazole include a 1,3,4-thiadiazole compound represented by the following formula (8), a 1,2,4-thiadiazole compound represented by the following formula (9), and the following formula (10). 1,2,3-thiadiazole compounds.
式中、R21、R22、R23、R24、R25、及びR26は、それぞれ独立に水素原子又は炭素数1~20の炭化水素基を表し、a、b、c、d、e、及びfは、それぞれ独立に0~8の整数を表す。 In the formula, R 21 , R 22 , R 23 , R 24 , R 25 , and R 26 each independently represent a hydrogen atom or a hydrocarbon group having 1 to 20 carbon atoms, and a, b, c, d, e , And f each independently represents an integer of 0-8.
このようなチアジアゾール化合物の具体例としては、2,5-ビス(n-ヘキシルジチオ)-1,3,4-チアジアゾール、2,5-ビス(n-オクチルジチオ)-1,3,4-チアジアゾール、2,5-ビス(n-ノニルジチオ)-1,3,4-チアジアゾール、2,5-ビス(1,1,3,3-テトラメチルブチルジチオ)-1,3,4-チアジアゾール、3,5-ビス(n-ヘキシルジチオ)-1,2,4-チアジアゾール、3,5-ビス(n-オクチルジチオ)-1,2,4-チアジアゾール、3,5-ビス(n-ノニルジチオ)-1,2,4-チアジアゾール、3,5-ビス(1,1,3,3-テトラメチルブチルジチオ)-1,2,4-チアジアゾール、4,5-ビス(n-ヘキシルジチオ)-1,2,3-チアジアゾール、4,5-ビス(n-オクチルジチオ)-1,2,3-チアジアゾール、4,5-ビス(n-ノニルジチオ)-1,2,3-チアジアゾール、4,5-ビス(1,1,3,3-テトラメチルブチルジチオ)-1,2,3-チアジアゾールが挙げられる。 Specific examples of such thiadiazole compounds include 2,5-bis (n-hexyldithio) -1,3,4-thiadiazole, 2,5-bis (n-octyldithio) -1,3,4-thiadiazole 2,5-bis (n-nonyldithio) -1,3,4-thiadiazole, 2,5-bis (1,1,3,3-tetramethylbutyldithio) -1,3,4-thiadiazole, 3, 5-bis (n-hexyldithio) -1,2,4-thiadiazole, 3,5-bis (n-octyldithio) -1,2,4-thiadiazole, 3,5-bis (n-nonyldithio) -1 , 2,4-thiadiazole, 3,5-bis (1,1,3,3-tetramethylbutyldithio) -1,2,4-thiadiazole, 4,5-bis (n-hexyldithio) -1,2 , 3-thiadiazole, , 5-bis (n-octyldithio) -1,2,3-thiadiazole, 4,5-bis (n-nonyldithio) -1,2,3-thiadiazole, 4,5-bis (1,1,3, 3-tetramethylbutyldithio) -1,2,3-thiadiazole.
構成元素としてモリブデンを含まないジチオカーバメートとしては、例えば、4,4-メチレンビス(ジブチルジチオカーバメート)が挙げられる。 Examples of the dithiocarbamate that does not contain molybdenum as a constituent element include 4,4-methylenebis (dibutyldithiocarbamate).
硫黄化合物は、上記の硫黄化合物の1種であっても、2種以上の混合物であってもよい。 The sulfur compound may be one of the above sulfur compounds or a mixture of two or more.
硫黄化合物の含有量は、油圧作動油組成物全量を基準として、硫黄元素換算で、10質量ppm以上、50質量ppm以上、又は100質量ppm以上であってよく、500質量ppm以下、300質量ppm以下、又は250質量ppm以下であってよい。硫黄化合物の含有量とは、ICP元素分析法によって測定される硫黄元素換算の含有量を意味する。 The content of the sulfur compound may be 10 mass ppm or more, 50 mass ppm or more, or 100 mass ppm or more, 500 mass ppm or less, 300 mass ppm in terms of sulfur element, based on the total amount of the hydraulic fluid composition. Or 250 ppm by mass or less. The content of the sulfur compound means the content in terms of sulfur element measured by ICP elemental analysis.
油圧作動油組成物は、無灰分散剤を更に含有していてもよい。油圧作動油組成物が無灰分散剤を含有することによって、スラッジ量を低減できる傾向にある。 The hydraulic fluid composition may further contain an ashless dispersant. When the hydraulic fluid composition contains an ashless dispersant, the amount of sludge tends to be reduced.
無灰分散剤としては、例えば、ポリオレフィンから誘導されるアルケニル基又はアルキル基を有するコハク酸イミド、ベンジルアミン、ポリアミン、マンニッヒ塩基等の含窒素化合物、これら含窒素化合物をホウ酸、ホウ酸塩等のホウ素化合物で変性させたホウ素変性コハク酸イミド等のホウ素変性含窒素化合物(ホウ素系無灰分散剤)などが挙げられる。無灰分散剤は、アルケニル基又はアルキル基を有するコハク酸イミドであってよい。 Examples of the ashless dispersant include nitrogen-containing compounds such as succinimide having an alkenyl group or alkyl group derived from polyolefin, benzylamine, polyamine, and Mannich base, and these nitrogen-containing compounds such as boric acid and borate. Examples thereof include boron-modified nitrogen-containing compounds (boron-based ashless dispersant) such as boron-modified succinimide modified with a boron compound. The ashless dispersant may be a succinimide having an alkenyl group or an alkyl group.
無灰分散剤の含有量は、油圧作動油組成物全量を基準として、0.01質量%以上、0.1質量%以上、又は0.2質量%以上であってよく、5質量%以下、3質量%以下、又は2質量%以下であってよい。 The content of the ashless dispersant may be 0.01% by mass or more, 0.1% by mass or more, or 0.2% by mass or more based on the total amount of the hydraulic fluid composition, and may be 5% by mass or less. It may be less than or equal to 2% by weight.
油圧作動油組成物は、金属系清浄剤を更に含有していてもよい。油圧作動油組成物が金属系清浄剤を含有することによって、低級カルボン酸の発生をより抑制できる傾向にある。また、油圧作動油組成物は、上述の無灰分散剤とともに金属系清浄剤を含有していてもよい。油圧作動油組成物が上述の無灰分散剤とともに金属系清浄剤を含有することによって、低級カルボン酸の発生をより抑制しつつ、かつスラッジ量をより低減できる傾向にある。 The hydraulic fluid composition may further contain a metallic detergent. When the hydraulic fluid composition contains a metal detergent, the generation of lower carboxylic acid tends to be further suppressed. Moreover, the hydraulic fluid composition may contain a metallic detergent together with the above ashless dispersant. When the hydraulic fluid composition contains a metal detergent together with the above-described ashless dispersant, the amount of sludge tends to be further reduced while the generation of lower carboxylic acid is further suppressed.
金属系清浄剤としては、例えば、アルカリ金属又はアルカリ土類金属のスルホネート、フェネート、サリシレート等の中性塩、中性塩をアルカリ金属又はアルカリ土類金属塩基(アルカリ金属又はアルカリ土類金属の水酸化物、酸化物等)などを水の存在下で加熱することによって得られる塩基性塩、中性塩を炭酸ガス又はホウ酸若しくはホウ酸塩の存在下でアルカリ金属又はアルカリ土類金属の水酸化物等の塩基と反応させることにより得られる過塩基性塩が挙げられる。金属系清浄剤は、低級カルボン酸を中和することによって、低級カルボン酸の蒸発を抑制する観点から、アルカリ金属又はアルカリ土類金属のスルホネート、フェネート、サリシレート等の塩基性塩又は過塩基性塩であってよい。アルカリ金属としては、ナトリウム、カリウム等が挙げられる。アルカリ土類金属としては、マグネシウム、カルシウム、バリウム等が挙げられる。アルカリ金属又はアルカリ土類金属は、マグネシウム又はカルシウムであってよく、カルシウムであってもよい。 Examples of the metal detergent include neutral salts such as sulfonates, phenates, and salicylates of alkali metals or alkaline earth metals, and neutral salts such as alkali metal or alkaline earth metal base (water of alkali metal or alkaline earth metal). A basic salt or neutral salt obtained by heating an oxide, oxide, etc.) in the presence of water, and alkali metal or alkaline earth metal water in the presence of carbon dioxide gas or boric acid or borate. The overbased salt obtained by making it react with bases, such as an oxide, is mentioned. From the viewpoint of suppressing evaporation of the lower carboxylic acid by neutralizing the lower carboxylic acid, the metal detergent is a basic salt or an overbased salt such as an alkali metal or alkaline earth metal sulfonate, phenate or salicylate. It may be. Examples of the alkali metal include sodium and potassium. Examples of the alkaline earth metal include magnesium, calcium, and barium. The alkali metal or alkaline earth metal may be magnesium or calcium, and may be calcium.
金属系清浄剤の含有量は、油圧作動油組成物全量を基準として、金属元素(アルカリ金属元素又はアルカリ土類金属元素)換算で、10質量ppm以上、50質量ppm以上、又は100質量ppm以上であってよく、1000質量ppm以下、800質量ppm以下、又は600質量ppm以下であってよい。「金属系清浄剤の含有量」とは、ICP元素分析法によって測定される金属元素換算の含有量を意味する。 The content of the metal detergent is 10 mass ppm or more, 50 mass ppm or more, or 100 mass ppm or more in terms of metal element (alkali metal element or alkaline earth metal element) based on the total amount of the hydraulic fluid composition. It may be 1000 mass ppm or less, 800 mass ppm or less, or 600 mass ppm or less. “Content of metal detergent” means content in terms of metal element measured by ICP elemental analysis.
油圧作動油組成物は、構成原子として硫黄及びリンを含みモリブデン及び亜鉛を含まない極圧剤(硫黄-リン系極圧剤)を更に含有していてもよい。硫黄-リン系極圧剤は、構成原子として硫黄及びリンを含み金属を含まない極圧剤であってよい。硫黄-リン系極圧剤は、上述の無灰分散剤及び金属系清浄剤とともに用いるものであってもよい。硫黄-リン系極圧剤を無灰分散剤及び金属系清浄剤とともに用いることによって、油圧作動油組成物の耐焼き付き性が向上する傾向にある。硫黄-リン系極圧剤としては、例えば、チオ亜リン酸エステル類(チオホスファイト)、ジチオ亜リン酸エステル類(ジチオホスファイト)、トリチオ亜リン酸エステル類(トリチオホスファイト)、チオリン酸エステル類(チオホスフェート)、ジチオリン酸エステル類(ジチオホスフェート)、トリチオリン酸エステル類(トリチオホスフェート)、これらのアミン塩、これらの誘導体等が挙げられる。このような硫黄-リン系極圧剤の市販品としては、例えば、IRGALUBE(登録商標)353(BASF社製)等が挙げられる。 The hydraulic fluid composition may further contain an extreme pressure agent (sulfur-phosphorus extreme pressure agent) containing sulfur and phosphorus as constituent atoms and not containing molybdenum and zinc. The sulfur-phosphorus extreme pressure agent may be an extreme pressure agent containing sulfur and phosphorus as constituent atoms and no metal. The sulfur-phosphorus extreme pressure agent may be used together with the above-described ashless dispersant and metal detergent. Use of a sulfur-phosphorus extreme pressure agent together with an ashless dispersant and a metal detergent tends to improve the seizure resistance of the hydraulic fluid composition. Examples of sulfur-phosphorus extreme pressure agents include thiophosphites (thiophosphites), dithiophosphites (dithiophosphites), trithiophosphites (trithiophosphites), and thiophosphoric acid. Examples include esters (thiophosphates), dithiophosphates (dithiophosphates), trithiophosphates (trithiophosphates), amine salts thereof, derivatives thereof, and the like. Examples of such commercially available sulfur-phosphorus extreme pressure agents include IRGALUBE (registered trademark) 353 (manufactured by BASF).
硫黄-リン系極圧剤の含有量は、油圧作動油組成物全量基準で、例えば、0.001~1質量%であってよい。硫黄-リン系極圧剤の含有量は、耐焼き付き性の観点から、0.005質量%以上、0.01質量%以上、0.03質量%以上、0.05質量%以上、又は0.08質量%以上であってもよく、0.3質量%以下、0.2質量%以下、又は0.15質量%以下であってもよい。 The content of the sulfur-phosphorus extreme pressure agent may be, for example, 0.001 to 1% by mass based on the total amount of the hydraulic fluid composition. The content of the sulfur-phosphorus extreme pressure agent is 0.005% by mass or more, 0.01% by mass or more, 0.03% by mass or more, 0.05% by mass or more, or from the viewpoint of seizure resistance. It may be 08% by mass or more, 0.3% by mass or less, 0.2% by mass or less, or 0.15% by mass or less.
油圧作動油組成物は、構成原子としてリンを含みモリブデン、亜鉛、及び硫黄を含まない極圧剤(以下、単に「リン系極圧剤」ともいう。)を更に含有していてもよい。リン系極圧剤は、構成原子としてリンを含み金属及び硫黄を含まない極圧剤であってよい。リン系極圧剤としては、例えば、亜リン酸エステル類(ホスファイト)、リン酸エステル類(中性リン酸エステル(ホスフェート)、酸性リン酸エステル等)、これらのアミン塩、これらの誘導体等が挙げられる。リン系極圧剤の含有量は、油圧作動油組成物全量基準で、例えば、0.01~5質量%であってよい。 The hydraulic fluid composition may further contain an extreme pressure agent containing phosphorus as a constituent atom and not containing molybdenum, zinc, and sulfur (hereinafter also simply referred to as “phosphorus extreme pressure agent”). The phosphorus-based extreme pressure agent may be an extreme pressure agent containing phosphorus as a constituent atom and not containing metal and sulfur. Examples of phosphorus extreme pressure agents include phosphites (phosphites), phosphate esters (neutral phosphate esters (phosphates), acidic phosphate esters, etc.), amine salts thereof, derivatives thereof, etc. Is mentioned. The content of the phosphorus extreme pressure agent may be, for example, 0.01 to 5% by mass based on the total amount of the hydraulic fluid composition.
油圧作動油組成物は、上述のチアジアゾール以外の金属不活性化剤を更に含有していてもよい。このような金属不活性化剤としては、例えば、ベンゾトリアゾール系、イミダゾール系化合物等が挙げられる。ベンゾトリアゾール系金属不活性化剤は、例えば、N,N-ビス(2-エチルヘキシル)-(4又は5)-メチル-1H-ベンゾトリアゾール-1-メチルアミンであってよい。金属不活性化剤の含有量は、油圧作動油組成物全量基準で、例えば、0.001~1質量%であってよい。 The hydraulic fluid composition may further contain a metal deactivator other than the above thiadiazole. Examples of such metal deactivators include benzotriazole and imidazole compounds. The benzotriazole-based metal deactivator may be, for example, N, N-bis (2-ethylhexyl)-(4 or 5) -methyl-1H-benzotriazole-1-methylamine. The content of the metal deactivator may be, for example, 0.001 to 1% by mass based on the total amount of the hydraulic fluid composition.
油圧作動油組成物は、その目的に応じて、一般的に使用されている任意の添加剤を更に含有することができる。このような添加剤としては、例えば、流動点降下剤、さび止め剤、粘度指数向上剤、消泡剤、抗乳化剤、油性剤等が挙げられる。これらの添加剤は、1種を単独で使用してもよく、2種以上の混合物を使用してもよい。これらの添加剤を用いる場合、それぞれの含有量は、油圧作動油組成物全量基準で、0.01~20質量%であってよい。 The hydraulic fluid composition can further contain any commonly used additive depending on the purpose. Examples of such additives include pour point depressants, rust inhibitors, viscosity index improvers, antifoaming agents, demulsifiers, and oil agents. These additives may be used alone or in a mixture of two or more. When these additives are used, the respective contents may be 0.01 to 20% by mass based on the total amount of the hydraulic fluid composition.
油圧作動油組成物の40℃における動粘度は、油圧システムの耐久性の観点から、20mm2/s以上、30mm2/s以上、40mm2/s以上、又は45mm2/s以上であってよい。油圧作動油組成物の40℃における動粘度は、摩擦低減の観点から、80mm2/s以下、70mm2/s以下、60mm2/s以下、又は50mm2/s以下であってよい。 The kinematic viscosity at 40 ° C. of the hydraulic fluid composition may be 20 mm 2 / s or more, 30 mm 2 / s or more, 40 mm 2 / s or more, or 45 mm 2 / s or more from the viewpoint of durability of the hydraulic system. . The kinematic viscosity at 40 ° C. of the hydraulic fluid composition may be 80 mm 2 / s or less, 70 mm 2 / s or less, 60 mm 2 / s or less, or 50 mm 2 / s or less from the viewpoint of reducing friction.
以下、実施例に基づいて本発明を更に具体的に説明するが、本発明は実施例に限定されるものではない。 Hereinafter, the present invention will be described more specifically based on examples, but the present invention is not limited to the examples.
実施例及び比較例においては、以下に示す基油及び添加剤を用いて、表1、表2、表3、及び表4に記載の組成(油圧作動油組成物全量基準での「質量%」)を有する油圧作動油組成物を調製した。 In Examples and Comparative Examples, using the base oils and additives shown below, the compositions shown in Table 1, Table 2, Table 3, and Table 4 ("mass%" based on the total amount of the hydraulic fluid composition) ) Was prepared.
(基油)
基油:高度精製基油(全芳香族含有量:0.3質量%、硫黄分:0質量ppm、40℃動粘度:36mm2/s、粘度指数:129)
(添加剤)
<酸化防止剤>
A1:2,6-ジ-tert-ブチル-p-クレゾール(H-BHT、本州化学工業株式会社製)
A2:モノブチルフェニルモノオクチルフェニルアミン(IRGANOX(登録商標)L57、BASF社製)
<有機モリブデン化合物>
B1:モリブデンジチオカーバメート(モリブデン含有量:10質量%)(サクラルーブ515、株式会社ADEKA製)
B2:モリブデンジチオホスフェート(モリブデン含有量:9.7質量%)(サクラルーブ300、株式会社ADEKA製)
<硫黄化合物>
C1:硫化オレイン酸メチル(硫黄原子の架橋数=1~3、硫黄含有量:11質量%)(DAILUBE GS-230S、DIC株式会社製)
C2:硫化オレイン酸メチル(硫黄原子の架橋数=4~7、硫黄含有量:21質量%)(DAILUBE GS-235、DIC株式会社製)
<リン系極圧剤>
D1:トリクレジルホスフェート(TCP、大八化学工業株式会社製)
<硫黄-リン系極圧剤>
E1:下記式で表されるジチオホスフェート(IRGALUBE(登録商標)353、BASF社製)
F1:N,N-ビス(2-エチルヘキシル)-(4又は5)-メチル-1H-ベンゾトリアゾール-1-メチルアミン(IRGAMET(登録商標)39、BASF社製)
<無灰分散剤>
G1:コハク酸イミド(Hitec638、アフトンケミカルジャパン社製)
<金属系清浄剤>
H1:過塩基性カルシウムフェネート(カルシウム含有量:5.5質量%)(OLOA 218AJ、シェブロンオロナイト社製)
H2:中性カルシウムスルホネート(カルシウム含有量:2.4質量%)(OLOA 246B、シェブロンオロナイト社製)
(Base oil)
Base oil: highly refined base oil (total aromatic content: 0.3 mass%, sulfur content: 0 mass ppm, 40 ° C. kinematic viscosity: 36 mm 2 / s, viscosity index: 129)
(Additive)
<Antioxidant>
A1: 2,6-di-tert-butyl-p-cresol (H-BHT, manufactured by Honshu Chemical Industry Co., Ltd.)
A2: Monobutylphenyl monooctylphenylamine (IRGANOX (registered trademark) L57, manufactured by BASF)
<Organic molybdenum compounds>
B1: Molybdenum dithiocarbamate (molybdenum content: 10% by mass) (Sakura Lube 515, manufactured by ADEKA Corporation)
B2: Molybdenum dithiophosphate (Molybdenum content: 9.7% by mass) (Sakura Lube 300, manufactured by ADEKA Corporation)
<Sulfur compounds>
C1: Sulfurized methyl oleate (sulfur atom cross-linking number = 1 to 3, sulfur content: 11% by mass) (DAILUBE GS-230S, manufactured by DIC Corporation)
C2: Methyl sulfide oleate (sulfur atom cross-linking number = 4 to 7, sulfur content: 21% by mass) (DAILUBE GS-235, manufactured by DIC Corporation)
<Phosphorus extreme pressure agent>
D1: tricresyl phosphate (TCP, manufactured by Daihachi Chemical Industry Co., Ltd.)
<Sulfur-phosphorus extreme pressure agent>
E1: Dithiophosphate represented by the following formula (IRGALUBE (registered trademark) 353, manufactured by BASF)
F1: N, N-bis (2-ethylhexyl)-(4 or 5) -methyl-1H-benzotriazole-1-methylamine (IRGAMET (registered trademark) 39, manufactured by BASF)
<Ashless dispersant>
G1: Succinimide (Hitec638, manufactured by Afton Chemical Japan)
<Metal-based detergent>
H1: Overbased calcium phenate (calcium content: 5.5% by mass) (OLOA 218AJ, manufactured by Chevron Oronite)
H2: neutral calcium sulfonate (calcium content: 2.4% by mass) (OLOA 246B, manufactured by Chevron Oronite)
なお、表1~4中、「Mo元素換算値」は、B1及びB2のモリブデン元素換算での含有量を意味し、「S元素換算値」は、C1及びC2の硫黄元素換算での含有量を意味し、「Ca元素換算値」は、H1及びH2のカルシウム元素換算での含有量を意味する。「Mo元素換算値」、「S元素換算値」、及び「Ca元素換算値」の単位はいずれも「質量ppm」である。 In Tables 1 to 4, “Mo element equivalent value” means the content of B1 and B2 in terms of molybdenum element, and “S element equivalent value” means the content of C1 and C2 in terms of sulfur element. "Ca element equivalent value" means the content of H1 and H2 in terms of calcium element. The units of “Mo element equivalent value”, “S element equivalent value”, and “Ca element equivalent value” are all “mass ppm”.
(低級カルボン酸濃度の測定)
実施例1~12及び比較例1~4の各油圧作動油組成物について、日本建設機械施工協会規格のJCMAS P045に準拠し、高圧ピストンポンプ試験を実施した。具体的には、斜軸型ピストンポンプを搭載した油圧回路(油圧装置)を用いて、油圧作動油組成物13L、ポンプ圧力35MPa、ポンプ回転数1,500min-1、タンク油温80℃で200時間の循環試験を行った。その後、オイルタンク内の気層部の低級カルボン酸濃度(質量ppm)を、GASTEC社製No.81の検知管を用いて測定した。結果を表1~4に示す。
(Measurement of lower carboxylic acid concentration)
The hydraulic fluid compositions of Examples 1 to 12 and Comparative Examples 1 to 4 were subjected to a high pressure piston pump test in accordance with JCMAS P045 of the Japan Construction Machinery Construction Association Standard. Specifically, using a hydraulic circuit (hydraulic device) equipped with a slanted shaft type piston pump, the hydraulic fluid composition 13L, the pump pressure 35 MPa, the pump rotation speed 1,500 min −1 , and the tank oil temperature 80 ° C. is 200. A time cycling test was performed. Thereafter, the concentration of lower carboxylic acid (mass ppm) in the air layer in the oil tank was measured according to No. Measurements were made using 81 detector tubes. The results are shown in Tables 1 to 4.
(夾雑物量の測定)
実施例1~12の各油圧作動油組成物について、低級カルボン酸濃度の測定と同様にして高圧ピストンポンプ試験を行った後、油圧作動油組成物100mL中の夾雑物量(mg)を測定した。結果を表1、表3、及び表4に示す。
(Measurement of impurities)
The hydraulic fluid compositions of Examples 1 to 12 were subjected to a high pressure piston pump test in the same manner as the measurement of the lower carboxylic acid concentration, and then the amount of impurities (mg) in 100 mL of the hydraulic fluid composition was measured. The results are shown in Table 1, Table 3, and Table 4.
(SRV焼き付き性の評価)
実施例6~12の各油圧作動油組成物について、ASTM D 7421に準拠し、焼き付き荷重(N)を測定した。焼き付き荷重は、温度120℃、周波数50Hz、振幅2.0mmの摩擦条件で、焼き付きが生じて摩擦係数が大きく増大した時点における荷重(N)を測定した。この評価では、荷重の数値が大きいほど、耐焼き付き性に優れることを意味する。結果を表3及び表4に示す。
(Evaluation of SRV seizure)
For each of the hydraulic fluid compositions of Examples 6 to 12, the seizure load (N) was measured in accordance with ASTM D 7421. The seizure load was a load (N) at the time when seizure occurred and the friction coefficient increased greatly under the friction conditions of a temperature of 120 ° C., a frequency of 50 Hz, and an amplitude of 2.0 mm. In this evaluation, the larger the load value, the better the seizure resistance. The results are shown in Tables 3 and 4.
実施例1~5の油圧作動油組成物は、比較例1~4の油圧作動油組成物に比べて、低級カルボン酸の濃度が低かった。これらの結果から、本発明の油圧作動油組成物が、低級カルボン酸の発生を抑制できることが確認された。また、実施例6及び7の無灰分散剤を含有する本発明の油圧作動油組成物は、スラッジ量の低減の点においても優れることが判明した。さらに、実施例11及び12の無灰分散剤及び金属系清浄剤を含有する本発明の油圧作動油組成物は、低級カルボン酸の発生の点及びスラッジ量の低減の点において、極めて優れることが判明した。実施例12の本発明の油圧作動油組成物は、耐焼き付き性の点においても優れることが判明した。 The hydraulic fluid compositions of Examples 1 to 5 had a lower carboxylic acid concentration than the hydraulic fluid compositions of Comparative Examples 1 to 4. From these results, it was confirmed that the hydraulic fluid composition of the present invention can suppress the generation of lower carboxylic acid. It was also found that the hydraulic fluid compositions of the present invention containing the ashless dispersants of Examples 6 and 7 were excellent in terms of reducing the amount of sludge. Further, the hydraulic fluid composition of the present invention containing the ashless dispersant and the metallic detergent of Examples 11 and 12 was found to be extremely excellent in terms of generation of lower carboxylic acid and reduction in sludge amount. did. It was found that the hydraulic fluid composition of the present invention of Example 12 was also excellent in terms of seizure resistance.
1…油圧装置、2…油貯蔵部、3…圧送部、5…制御部、6…変換部。
DESCRIPTION OF
Claims (16)
前記油圧作動油組成物を圧送する圧送部と、
前記圧送された油圧作動油組成物の油圧、流動の方向、又は流量を制御する制御部と、
前記制御された油圧作動油組成物の油圧を機械的な動力に変換する変換部と、を備える油圧装置であって、
前記油圧作動油組成物は、潤滑油基油と、フェノール系酸化防止剤を含む酸化防止剤と、有機モリブデン化合物並びに構成元素として硫黄を含みモリブデン及びリンを含まない硫黄化合物からなる群より選ばれる少なくとも1種を含む潤滑油添加剤と、を含有する、油圧装置。 An oil reservoir in which a hydraulic fluid composition is stored;
A pumping unit for pumping the hydraulic fluid composition;
A control unit for controlling the hydraulic pressure, the direction of flow, or the flow rate of the pumped hydraulic fluid composition;
A converter that converts the hydraulic pressure of the controlled hydraulic fluid composition into mechanical power,
The hydraulic fluid composition is selected from the group consisting of a lubricating base oil, an antioxidant containing a phenolic antioxidant, an organic molybdenum compound, and a sulfur compound containing sulfur as a constituent element and not containing molybdenum and phosphorus. And a lubricating oil additive comprising at least one kind.
フェノール系酸化防止剤を含む酸化防止剤と、
有機モリブデン化合物並びに構成元素として硫黄を含みモリブデン及びリンを含まない硫黄化合物からなる群より選ばれる少なくとも1種を含む潤滑油添加剤と、を含有する、油圧作動油組成物。 Lubricating base oil,
Antioxidants including phenolic antioxidants;
A hydraulic fluid composition comprising an organic molybdenum compound and a lubricating oil additive containing at least one selected from the group consisting of sulfur compounds containing sulfur as a constituent element and not containing molybdenum and phosphorus.
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