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WO2018177261A1 - Laser marking machine, method for adjusting distance between scanning head and object to be marked, and automatic focusing method and automatic focusing marking method of marking machine - Google Patents

Laser marking machine, method for adjusting distance between scanning head and object to be marked, and automatic focusing method and automatic focusing marking method of marking machine Download PDF

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Publication number
WO2018177261A1
WO2018177261A1 PCT/CN2018/080565 CN2018080565W WO2018177261A1 WO 2018177261 A1 WO2018177261 A1 WO 2018177261A1 CN 2018080565 W CN2018080565 W CN 2018080565W WO 2018177261 A1 WO2018177261 A1 WO 2018177261A1
Authority
WO
WIPO (PCT)
Prior art keywords
marking
laser
scanning head
controller
component
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2018/080565
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French (fr)
Chinese (zh)
Inventor
徐强
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangzhou New Cklaser Co Ltd
Original Assignee
Guangzhou New Cklaser Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201711195738.8A external-priority patent/CN107790876A/en
Application filed by Guangzhou New Cklaser Co Ltd filed Critical Guangzhou New Cklaser Co Ltd
Publication of WO2018177261A1 publication Critical patent/WO2018177261A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00Duplicating or marking methods; Sheet materials for use therein
    • B41M5/24Ablative recording, e.g. by burning marks; Spark recording
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/361Removing material for deburring or mechanical trimming
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/04Automatically aligning, aiming or focusing the laser beam, e.g. using the back-scattered light
    • B23K26/046Automatically focusing the laser beam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/04Automatically aligning, aiming or focusing the laser beam, e.g. using the back-scattered light
    • B23K26/046Automatically focusing the laser beam
    • B23K26/048Automatically focusing the laser beam by controlling the distance between laser head and workpiece
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06Shaping the laser beam, e.g. by masks or multi-focusing
    • B23K26/064Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
    • B23K26/0648Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms comprising lenses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/08Devices involving relative movement between laser beam and workpiece
    • B23K26/082Scanning systems, i.e. devices involving movement of the laser beam relative to the laser head
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment
    • B23K26/702Auxiliary equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/435Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of radiation to a printing material or impression-transfer material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J29/00Details of, or accessories for, typewriters or selective printing mechanisms not otherwise provided for
    • B41J29/38Drives, motors, controls or automatic cut-off devices for the entire printing mechanism
    • B41J29/393Devices for controlling or analysing the entire machine ; Controlling or analysing mechanical parameters involving printing of test patterns

Definitions

  • the invention belongs to the technical field of laser marking, and particularly relates to a laser marking machine, a method for adjusting a distance between a scanning head and a marking object, an automatic focusing method of a marking machine and an automatic focusing marking method.
  • the laser marking machine is a light and mechatronics device that combines laser technology and computer technology.
  • the application of laser marking technology in industry at home and abroad is being paid more and more attention.
  • Various new marking equipments are emerging one after another. It is replacing the traditional marking method with its unique advantages. It can be used in various mechanical parts and electronic elements. Marks are printed on the surface of various objects such as devices, integrated circuit modules, instruments, and meters.
  • the working principle is that the laser generates laser light, and after being focused by the focusing lens, it is irradiated onto the surface of the marking object, and the marking effect is only ideal when the marking object is located at the focal length position.
  • the prior art manually adjusts and focuses the marking machine manually. The manual adjustment reduces the working efficiency of the marking machine, and the adjustment error is large, which reduces the precision and speed of the marking.
  • the invention provides a laser marking machine, a method for adjusting the distance between the scanning head and the marking object, an automatic focusing method of the marking machine and an automatic focusing marking method, and in the prior art, the laser marking machine needs to be manually adjusted. Reduce the problem of marking accuracy and speed.
  • the adopted scheme is:
  • a laser marking machine comprising a marking machine for placing a marking object, a frame on the marking machine table, a pallet arranged on the frame and movable up and down the rack, and supporting
  • the laser marking component is arranged on the stage.
  • the laser marking component comprises a laser, an optical path component and a scanning head which are sequentially mounted.
  • the optical path component comprises a plurality of concave lenses and/or convex lenses between the laser and the scanning head for adjusting the beam of the incident laser light.
  • the focal length, the marking laser is emitted from the laser, passes through the optical path component, and is incident on the scanning head.
  • the scanning head includes a plurality of reflecting lenses for changing the direction of the marking laser, so that the marking laser is emitted toward the marking machine;
  • the utility model further comprises a controller and a first driving component arranged on the frame for driving the pallet to move up and down the rack, the first driving component comprises a plurality of driving motors, the driving motor is directly or indirectly connected to the pallet, and the controller controls the driving The motor drive pallet moves up and down the rack;
  • the utility model also comprises a distance measuring component arranged on the pallet or the laser marking component, the distance measuring component comprises a laser pointer and a laser sensor; the distance measuring component, the controller and the first driving component are connected in sequence; the laser pointer is used for marking the object
  • the surface emitting indicator laser the laser sensor is configured to receive the feedback laser of the surface of the marking object by the diffuse reflection indicating laser, the indicating laser does not coincide with the feedback laser; the laser sensor sends the sensing signal to the controller, and the controller is configured to calculate the indicating laser according to the sensing signal
  • the angle of the feedback laser is further calculated to calculate the distance from the surface of the marking object to the scanning head; the controller sends a control signal to the first driving component, and the driving motor of the first driving component drives the laser marking component to move according to the control signal, so that the laser strikes
  • the distance between the scanning head of the standard component and the surface of the marking object matches the marking focal length of the laser marking machine.
  • the laser pointer is used to emit an indication laser to the feature points preset on the surface of the marking object
  • the laser sensor is used to receive the feedback laser reflected by the characteristic point and send an induction signal to the controller
  • the controller is configured to calculate according to the sensing signal a vertical distance of the feature point to the scan head and transmitting a control signal to the first driving component or the second driving component, the first driving component driving the laser marking component according to the control signal or the second driving component driving the marking machine to move according to the control information
  • the marking starting point to the surface of the marking object is located below the marking focal length of the scanning head of the laser marking assembly.
  • the laser pointer is used to receive the marking laser on the surface of the marking object after the marking starting point is located below the marking focal length of the scanning head of the laser marking component
  • the laser sensor is used to receive the marking object.
  • the surface is diffusely reflected by the feedback laser and sends an induction signal to the controller, and the controller is configured to calculate a vertical distance from the surface of the marking object to the scanning head according to the sensing signal and send a fine adjustment signal to the first driving component or the second driving component, the first driving component Or the second drive component is configured to drive the fine adjustment calibration according to the trimming signal.
  • the scanning head comprises a plurality of reflecting lenses, and the plurality of reflecting lenses are specifically X mirrors and Y mirrors which are sequentially mounted, the X mirrors are mounted on the rotating output shaft of the X motor, and the Y mirrors are mounted on the Y motor On the rotating output shaft, the direction of the rotation axis of the X motor and the direction of the rotation axis of the Y motor are perpendicular to each other, and the marking laser is sequentially incident on the X mirror and the Y mirror, and after the X mirror and the Y mirror change direction The marking laser is scanned toward the marking machine in a scanning manner.
  • the distance measuring component comprises a laser pointer and a laser sensor
  • the laser sensor specifically comprises a filter and a photosensitive element
  • the photosensitive element has a strip-shaped photosensitive area
  • the filter is arranged in front of the strip-shaped photosensitive area
  • the sheet, the laser pointer and the strip-shaped photosensitive region are disposed to have at least one plane simultaneously passing through the laser pointer to indicate an exit direction of the laser and an extending direction of both ends of the strip-shaped photosensitive region;
  • the laser pointer emits a single wavelength red or infrared indicating laser to the surface of the marking object in a bundle manner, and a diffuse reflection spot is formed on the surface of the marking object, and the diffuse reflection spot is absorbed by the photosensitive element and imaged in the strip photosensitive image after being transmitted through the filter.
  • the direction of the connection between the diffuse reflection spot and the photosensitive element is set to be different from the direction in which the laser is emitted;
  • the angle indicating the direction of the laser exit and the direction of the connection between the spot and the photosensitive element is calculated, and the distance from the surface of the marking object to the scanning head is further calculated, and the distance information is fed back to a controller;
  • the diffuse reflection spot is the feedback laser.
  • Improvement of the first scheme further comprising a control box, the control box is connected with the controller, and the control box is provided with a control button for controlling the ranging component to start and/or stop the ranging procedure.
  • the optical path assembly more specifically includes at least one fixed convex lens and at least one movable concave lens; further comprising a guide rail extending along the direction of the marking laser light path, a bracket disposed on the guide rail, and the concave lens fixed on the bracket
  • the swing motor is directly or indirectly connected to the bracket, and the swing motor control bracket slides back and forth along the guide rail, and the swing motor is connected with the controller.
  • the optical path assembly further includes a support base, and the guide rail is disposed on the support base.
  • the rail is provided with a stationary point, the rail on one side of the stationary point forms a moving positive zone, and the rail on the other side forms a moving negative zone, and the moving rail along the moving positive zone moves to a negative In the direction of the zone, a plurality of dithering zones are formed, the carriages reciprocating over any of the dithering zones on the rail.
  • the interval of the moving positive zone ranges from 0 to 10 mm; and the interval of the moving negative zone ranges from 0 to 10 mm.
  • the interval of the jitter zone ranges from 0 to 1 mm.
  • the guide rail is provided with a positive limiting member and a reverse limiting member
  • the positive limiting member is disposed on a side of the guide rail on which the positive region is located, for limiting the movement of the bracket
  • the reverse limiting member is disposed on a side of the guide rail on which the negative region is moved for limiting the maximum displacement of the bracket on the negative moving region.
  • a laser marking machine comprising a marking machine for placing a marking object on a base and a base, the marking machine can be moved up and down, and the frame is located above the marking machine, and is arranged on the frame.
  • a pallet the laser marking component is disposed on the pallet, the laser marking component comprises a laser, an optical path component and a scanning head which are sequentially installed, and the optical path component comprises a plurality of concave lenses and/or convex lenses between the laser and the scanning head for Adjusting the focal length of the incident laser beam, the marking laser is emitted from the laser, passes through the optical path component, and is incident on the scanning head.
  • the scanning head includes a plurality of reflecting lenses for changing the direction of the marking laser, so that the marking laser is emitted toward the marking machine;
  • the controller further includes a second driving component for driving the marking machine to move up and down, the second driving component comprises a plurality of driving motors, and the driving motor is directly or indirectly connected to the marking machine, and the controller controls the driving motor to drive the marking The machine moves up and down;
  • the utility model also comprises a distance measuring component arranged on the pallet or the laser marking component, the distance measuring component comprises a laser pointer and a laser sensor; the distance measuring component, the controller and the second driving component are connected in sequence; the laser pointer is used for marking the object
  • the surface emitting indicator laser the laser sensor is configured to receive the feedback laser of the surface of the marking object by the diffuse reflection indicating laser, the indicating laser does not coincide with the feedback laser; the laser sensor sends the sensing signal to the controller, and the controller is configured to calculate the indicating laser according to the sensing signal
  • the angle of the feedback laser is further calculated to calculate the distance from the surface of the marking object to the scanning head; the controller sends a control signal to the second driving component, and the driving motor of the second driving component drives the marking machine to move according to the control signal, so that the laser strikes
  • the distance between the scanning head of the standard component and the surface of the marking object matches the marking focal length of the laser marking machine.
  • the upper surface of the base is provided with a vertically extending sliding cavity, and the marking machine is disposed in the sliding cavity, and the second driving component connected to the marking platform is disposed in the sliding cavity.
  • the laser pointer is used to emit an indication laser to the feature points preset on the surface of the marking object
  • the laser sensor is used to receive the feedback laser reflected by the characteristic point and send an induction signal to the controller
  • the controller is configured to calculate according to the sensing signal a vertical distance of the feature point to the scan head and transmitting a control signal to the first driving component or the second driving component, the first driving component driving the laser marking component according to the control signal or the second driving component driving the marking machine to move according to the control information
  • the marking starting point to the surface of the marking object is located below the marking focal length of the scanning head of the laser marking assembly.
  • the laser pointer is used to receive the marking laser on the surface of the marking object after the marking starting point is located below the marking focal length of the scanning head of the laser marking component
  • the laser sensor is used to receive the marking object.
  • the surface is diffusely reflected by the feedback laser and sends an induction signal to the controller, and the controller is configured to calculate a vertical distance from the surface of the marking object to the scanning head according to the sensing signal and send a fine adjustment signal to the first driving component or the second driving component, the first driving component Or the second drive component is configured to drive the fine adjustment calibration according to the trimming signal.
  • the scanning head comprises a plurality of reflecting lenses, and the plurality of reflecting lenses are specifically X mirrors and Y mirrors installed in sequence, the X mirrors are mounted on the rotating output shaft of the X motor, and the Y mirrors are mounted on the Y motor On the rotating output shaft, the direction of the rotation axis of the X motor and the direction of the rotation axis of the Y motor are perpendicular to each other, and the marking laser is sequentially incident on the X mirror and the Y mirror, and after the X mirror and the Y mirror change direction The marking laser is scanned toward the marking machine in a scanning manner.
  • the distance measuring component comprises a laser pointer and a laser sensor
  • the laser sensor specifically comprises a filter and a photosensitive element
  • the photosensitive element has a strip-shaped photosensitive area
  • the filter is arranged in front of the strip-shaped photosensitive area
  • the sheet, the laser pointer and the strip-shaped photosensitive region are disposed to have at least one plane simultaneously passing through the laser pointer to indicate an exit direction of the laser and an extending direction of both ends of the strip-shaped photosensitive region;
  • the laser pointer emits a single wavelength red or infrared indicating laser to the surface of the marking object in a bundle manner, and a diffuse reflection spot is formed on the surface of the marking object, and the diffuse reflection spot is absorbed by the photosensitive element and imaged in the strip photosensitive image after being transmitted through the filter.
  • the direction of the connection between the diffuse reflection spot and the photosensitive element is set to be different from the direction in which the laser is emitted;
  • the angle indicating the direction of the laser exit and the direction of the connection between the spot and the photosensitive element is calculated, and the distance from the surface of the marking object to the scanning head is further calculated, and the distance information is fed back to a controller;
  • the diffuse reflection spot is the feedback laser.
  • Improvement of the second scheme further comprising a control box, the control box is connected with the controller, and the control box is provided with a control button for controlling the ranging component to start and/or stop the ranging procedure.
  • the optical path assembly more specifically includes at least one fixed convex lens and at least one movable concave lens; further comprising a guide rail extending along the direction of the marking laser light path, a bracket disposed on the guide rail, and the concave lens fixed on the bracket
  • the swing motor is directly or indirectly connected to the bracket, and the swing motor control bracket slides back and forth along the guide rail, and the swing motor is connected with the controller.
  • the optical path assembly further includes a support base, and the guide rail is disposed on the support base.
  • the rail is provided with a stationary point, the rail on one side of the stationary point forms a moving positive zone, and the rail on the other side forms a moving negative zone, and the moving rail along the moving positive zone moves to a negative In the direction of the zone, a plurality of dithering zones are formed, the carriages reciprocating over any of the dithering zones on the rail.
  • the interval of the moving positive zone ranges from 0 to 10 mm; and the interval of the moving negative zone ranges from 0 to 10 mm.
  • the interval of the jitter zone ranges from 0 to 1 mm.
  • the guide rail is provided with a positive limiting member and a reverse limiting member
  • the positive limiting member is disposed on a side of the guide rail on which the positive region is located, for limiting the movement of the bracket
  • the reverse limiting member is disposed on a side of the guide rail on which the negative region is moved for limiting the maximum displacement of the bracket on the negative moving region.
  • Scheme 3 A method for adjusting the distance between the scanning head and the marking object based on the first or second method, the laser pointer emits laser light to the surface of the marking object; the laser sensor receives the feedback laser of the diffuse reflection on the surface of the marking object and controls Transmitting a sensing signal; the controller calculates a vertical distance from the surface of the marking object to the scanning head according to the sensing signal and sends a control signal to the first driving component or the second driving component; the first driving component drives the laser marking component according to the control signal or The second driving component drives the marking machine to move to the surface of the marking object according to the control information.
  • the marking starting point is located below the marking focal length of the scanning head of the laser marking component.
  • the laser pointer emits laser light to the feature points preset on the surface of the marking object; the laser sensor receives the laser light reflected by the characteristic point and sends an induction signal to the controller.
  • the laser pointer again emits an indication laser to the surface of the marking object; the laser sensor receives the laser light reflected by the surface of the marking object and sends an induction signal to the controller; the controller calculates the surface of the marking object to the scanning head according to the sensing signal The vertical distance sends a trimming signal to the first driving component or the second driving component; the first driving component or the second driving component performs driving fine tuning calibration according to the trimming signal.
  • the optical path assembly comprising at least one fixed convex lens and at least one movable concave lens; and a guide rail extending along the marking direction of the marking laser a bracket disposed on the guide rail, the concave lens is fixed on the bracket, and further comprises a swing motor directly or indirectly connected to the bracket, the swing motor control bracket slides back and forth along the guide rail, and the swing motor is connected with the controller; on the surface of the scan head and the marking object After the distance of the feature reference point matches the marking focal length of the laser marking machine, the laser pointer again emits an indication laser to the surface of the marking object, and the laser sensor receives the feedback laser diffusedly reflected on the surface of the marking object and sends an induction signal to the controller.
  • the controller again calculates the vertical distance from the reference point of the surface feature of the marking object to the scanning head according to the sensing signal, and sends a control signal to the swinging motor, and drives the bracket and its concave lens to slide on the guide rail to change the marking focal length of the marking machine to mark
  • the focal length is equal to the vertical distance from the surface of the marking to the scanning head.
  • Improvement of scheme 4 further comprising a control terminal connected to the controller, wherein the control terminal stores a digital model of the marking object, and when the marking laser is shot on the surface of the marking object except the feature reference point, the control terminal is based on playing The digital model of the target and the vertical distance from the feature reference point to the scan head calculate the real-time distance between the point of the target surface except the feature reference point and the scan head, and send a signal to the controller, and the controller controls the swing motor adjustment bracket and The sliding position of the concave lens on the guide rail again causes the marking focal length to be equal to the real-time distance of the point of the marking object other than the feature reference point from the scanning head.
  • Scheme 5 An auto-focus marking method based on the first scheme or the second scheme, the marking object is placed on the marking machine platform, directly below the scanning head;
  • control box Operating the control box, sending a control request to the controller, controlling the laser pointer of the ranging component to emit an indicating laser to the surface of the marking object, forming a diffuse reflection spot on the surface of the marking object, and the strip-shaped photosensitive area of the photosensitive element is facing the scanning head Receiving photographic information below;
  • the controller controls the marking machine to move down or control the upshift of the tray to increase the distance between the scanning head and the marking object, and the photosensitive element is ingested again.
  • the information of the diffuse reflection spot such as the information that still does not ingest the diffuse reflection spot, increases the distance between the scanning head and the marking object again until the information or distance of the diffuse reflection spot is increased to the end of the stroke;
  • the distance between the scan head and the marking object is gradually reduced until the information of the diffuse reflection spot or the distance between the scanning head and the marking object is basically Equal to the marking focal length, if it still does not ingest the information of the diffuse reflection spot, stop working and report an error;
  • the controller After ingesting the information of the diffuse reflection spot, the controller calculates the distance between the current scanning head and the marking object, and controls the marking machine or the table to move to the distance between the scanning head and the marking object is substantially equal to the marking focal length. ;
  • the distance between the scanning head and the marking object is moved to a position substantially equal to the marking focal length, and the following actions are repeated: the controller calculates the distance between the current scanning head and the marking object, and controls the marking machine or the supporting machine. The distance moved by the table to the scanning head and the marking object is equal to the marking focal length;
  • the laser emits a marking laser, and the marking laser passes through the optical path component and the scanning head and then hits the marking object.
  • the scanning head is used to control the marking laser to sequentially hit the surface of the marking object in a scanning manner, and the optical path component is used for changing. Marking the focal length of the marking laser to adapt to the high and low fluctuations of different positions on the surface of the marking object;
  • the controller uses a computer with a display screen to connect the controller, input a visual pattern that needs to be printed on the surface of the marking object, the controller divides the pattern into a map consisting of a dot matrix, and the controller controls the scanning head to scan according to the dot pattern
  • the marking laser is struck on the surface area of the marking object covered by the dot pattern, and the marking component of the optical path component controlling the marking laser falls on the surface of the marking object in the coverage area of the bitmap.
  • the optical path assembly comprises at least one fixed convex lens and at least one movable concave lens; further comprising a guide rail extending along the direction of the marking laser light path, a bracket disposed on the guide rail, the concave lens being fixed on the bracket, and including
  • the swing motor is directly or indirectly connected to the bracket, and the swing motor control bracket slides back and forth along the guide rail, and the swing motor is connected with the controller.
  • Scheme 6 An auto-focus marking method based on the first scheme or the second scheme, the marking object is placed on the marking machine platform, directly below the scanning head;
  • control box Operating the control box, sending a control request to the controller, controlling the laser pointer of the ranging component to emit an indicating laser to the surface of the marking object, forming a diffuse reflection spot on the surface of the marking object, and the strip-shaped photosensitive area of the photosensitive element is facing the scanning head Receiving photographic information below;
  • the controller controls the marking machine to move down or control the upshift of the tray to increase the distance between the scanning head and the marking object to the maximum stroke position, the photosensitive element Re-ingesting the information of the diffuse reflection spot, such as the information that still does not ingest the diffuse reflection spot, begins to gradually reduce the distance between the scanning head and the marking object until the information of the diffuse reflection spot or the scanning head and the marking object are ingested.
  • the distance between them is basically equal to the focal length of the marking, and if the information of the diffuse reflection spot is still not taken, the work stops and an error is reported;
  • the controller After ingesting the information of the diffuse reflection spot, the controller calculates the distance between the current scanning head and the marking object, and controls the marking machine or the table to move to the distance between the scanning head and the marking object is substantially equal to the marking focal length. ;
  • the distance between the scanning head and the marking object is moved to a position substantially equal to the marking focal length, and the following actions are repeated: the controller calculates the distance between the current scanning head and the marking object, and controls the marking machine or the supporting machine. The distance moved by the table to the scanning head and the marking object is equal to the marking focal length;
  • the laser emits a marking laser, and the marking laser passes through the optical path component and the scanning head and then hits the marking object.
  • the scanning head is used to control the marking laser to sequentially hit the surface of the marking object in a scanning manner, and the optical path component is used for changing. Marking the focal length of the marking laser to adapt to the high and low fluctuations of different positions on the surface of the marking object;
  • the controller uses a computer with a display screen to connect the controller, input a visual pattern that needs to be printed on the surface of the marking object, the controller divides the pattern into a map consisting of a dot matrix, and the controller controls the scanning head to scan according to the dot pattern
  • the marking laser is struck on the surface area of the marking object covered by the dot pattern, and the marking component of the optical path component controlling the marking laser falls on the surface of the marking object in the coverage area of the bitmap.
  • a laser marking machine comprising a marking machine for placing a marking object, a frame on the marking machine table, a pallet arranged on the frame, and a laser at the upper end of the pallet a marking component;
  • the laser marking component comprises a laser, an optical path component and a scanning head;
  • the optical path assembly includes a plurality of concave lenses and/or convex lenses between the laser and the scanning head for adjusting the focal length of the incident laser light;
  • the marking laser is emitted from the laser, passes through the optical path assembly, and is incident on the scanning head;
  • the scanning head includes a plurality of reflective lenses for changing the direction of the marking laser to cause the marking laser to be emitted toward the marking machine;
  • the optical path assembly more specifically includes a support base, a bracket, a concave lens and a convex lens.
  • the support base is provided with a guide rail extending along the laser optical path.
  • the bracket is disposed on the guide rail and can slide along the guide rail, and the concave lens is fixed on the bracket, and further includes a swing motor directly or indirectly connected to the bracket, the swing motor control bracket slides back and forth along the guide rail, and the swing motor is connected with the controller;
  • the utility model also comprises a distance measuring component arranged on the pallet or the laser marking component, the distance measuring component comprises a laser pointer and a laser sensor; the distance measuring component is connected with the controller; the laser pointer is used for emitting the indicating laser, the laser to the surface of the marking object
  • the sensor is configured to receive a feedback laser of the surface of the marking surface by the diffuse reflection indicating laser, indicating that the laser does not coincide with the feedback laser; the laser sensor sends the sensing signal to the controller, and the controller is configured to calculate the angle between the indicating laser and the feedback laser according to the sensing signal. Once calculated the distance from the surface of the marking object to the scanning head, and feedback the distance information to the controller;
  • the controller sends a control signal to the swing motor, and the swing motor drives the bracket to slide along the guide rail, so that the marking focal length of the laser marking machine matches the distance between the scanning head of the laser marking component and the surface of the marking object.
  • the scanning head includes a plurality of reflecting lenses, and the plurality of reflecting lenses are specifically X mirrors and Y mirrors installed in sequence, the X mirrors are mounted on the rotating output shaft of the X motor, and the Y mirrors are mounted on the Y motor On the rotating output shaft, the direction of the rotation axis of the X motor and the direction of the rotation axis of the Y motor are perpendicular to each other, and the marking laser is sequentially incident on the X mirror and the Y mirror, and after the X mirror and the Y mirror change direction The marking laser is scanned toward the marking machine in a scanning manner.
  • the distance measuring component comprises a laser pointer and a laser sensor
  • the laser sensor specifically comprises a filter and a photosensitive element
  • the photosensitive element has a strip-shaped photosensitive area
  • the filter is arranged in front of the strip-shaped photosensitive area
  • the sheet, the laser pointer and the strip-shaped photosensitive region are disposed to have at least one plane simultaneously passing through the laser pointer to indicate an exit direction of the laser and an extending direction of both ends of the strip-shaped photosensitive region;
  • the laser pointer emits a single wavelength red or infrared indicating laser to the surface of the marking object in a bundle manner, and a diffuse reflection spot is formed on the surface of the marking object, and the diffuse reflection spot is absorbed by the photosensitive element and imaged in the strip photosensitive image after being transmitted through the filter.
  • the direction of the connection between the diffuse reflection spot and the photosensitive element is set to be different from the direction in which the laser is emitted;
  • the angle indicating the direction of the laser exit and the direction of the connection between the spot and the photosensitive element is calculated, and the distance from the surface of the marking object to the scanning head is further calculated, and the distance information is fed back to a controller;
  • the diffuse reflection spot is the feedback laser.
  • the rail is provided with a stationary point, the rail on one side of the stationary point forms a moving positive zone, and the rail on the other side forms a moving negative zone, and the moving rail along the moving positive zone moves to a negative In the direction of the zone, a plurality of dithering zones are formed, the carriages reciprocating over any of the dithering zones on the rail.
  • the interval of the moving positive region ranges from 0 to 10 mm; and the interval of the moving negative region ranges from 0 to 10 mm.
  • the range of the jitter zone ranges from 0 to 1 mm.
  • the guide rail is provided with a positive limiting member and a reverse limiting member
  • the positive limiting member is disposed on a side of the guide rail on which the positive region is located, for limiting the movement of the bracket
  • the reverse limiting member is disposed on a side of the guide rail on which the negative region is moved for limiting the maximum displacement of the bracket on the negative moving region.
  • the laser pointer is used to emit an indication laser to a feature point preset on the surface of the marking object
  • the photosensitive element is used for taking spot information of the feature point, and transmitting spot information to the controller
  • the controller calculates the spot information according to the spot information.
  • the characteristic point is to the vertical direction distance of the scanning head and sends a control signal to the swing motor, and the swing motor drives the bracket to slide along the guide rail to the moving positive region or the moving negative region according to the control signal, so that the marking surface of the marking object is located at the laser hitting point. Below the marking focal length of the scanning head of the component.
  • Scheme 8 A method based on scheme 7 for autofocus marking, placing the marking object on the marking machine, directly below the scanning head;
  • the laser pointer of the control ranging component emits an indication laser to the surface of the marking object, and forms a diffuse reflection spot on the surface of the marking object.
  • the laser sensor receives the photosensitive information directly under the scanning head, and the laser sensor transmits the photosensitive information to the controller to control Calculating the distance between the scanning head and the surface of the marking object;
  • the controller controls the swing motor, and the swing motor drives the bracket to slide along the guide rail to the moving positive zone or the moving negative zone, so that the marking focal length of the laser marking machine becomes larger or smaller until the laser marking machine is hit.
  • the focal length is substantially equal to the distance between the scanning head and the surface of the marking object;
  • the laser emits a marking laser, and the marking laser is sequentially applied to the surface of the marking object after passing through the optical path component and the scanning head, and the scanning head is used to control the marking laser to sequentially hit the surface of the marking object in a scanning manner, and the optical path component is used for Changing the marking focal length of the marking laser to adapt to high and low fluctuations of different positions on the surface of the marking object;
  • the controller uses a computer with a display screen to connect the controller, input a visual pattern that needs to be printed on the surface of the marking object, the controller divides the pattern into a map consisting of a dot matrix, and the controller controls the scanning head to scan according to the dot pattern
  • the marking laser is struck on the surface area of the marking object covered by the dot pattern, and the marking component of the optical path component controlling the marking laser falls on the surface of the marking object in the coverage area of the bitmap.
  • a 3D digital model of the marking object is stored in the computer.
  • the controller according to the digital model of the marking object and the surface spot measuring point of the marking object to the scanning head
  • the distance is calculated from the real-time distance between the marking points on the surface of the marking object and the scanning head, and a signal is sent to the controller, and the controller controls the sliding position of the swinging motor adjusting bracket and the concave lens on the guide rail to dynamically match the marking focal length.
  • the invention has the beneficial effects that: since the invention emits laser light to the surface of the marking object through the laser pointer, the laser sensor is configured to receive the laser light reflected by the surface of the marking object and send the sensing signal to the controller, and the controller calculates the signal according to the first signal. Marking the vertical distance of the surface of the object to the distance measuring component and sending a control signal to the driving component, the first driving component driving the laser marking component according to the control signal to move the marking object to the marking focal length of the laser marking component, or the second The driving component drives the marking machine according to the control signal to move the marking object to the marking focal length of the laser marking component, or the sliding motor drives the bracket to slide along the guide rail to match the marking focal length of the laser marking machine with the laser marking component.
  • the distance between the scan head and the surface of the marking object Therefore, the application can automatically adjust the distance between the scanning head and the marking object to the marking focal length, thereby ensuring the accuracy of the marking and improving the marking speed.
  • FIG. 1 is a perspective view showing a structural example of a laser marking machine of the present invention
  • FIG. 2 is a side view showing an example of the structure of a laser marking machine of the present invention.
  • FIG. 3 is a schematic view showing the working principle of the laser marking machine of the present invention
  • FIG. 4 is a schematic structural view of an optical path assembly of a structural example of a laser marking machine according to the present invention.
  • Figure 5 is an enlarged view of the portion A of Figure 4.
  • FIG. 6 is a schematic diagram of an autofocus principle of a structural example of a laser marking machine of the present invention.
  • FIG. 7 is a schematic structural view of a control box of a structural example of a laser marking machine of the present invention.
  • FIG. 8 is a schematic view showing the working principle of a structural example of a distance measuring component in a laser marking machine of the present invention.
  • FIG. 9 is a schematic view showing the working principle of another structural example of the laser marking machine of the present invention.
  • FIG. 10 is a schematic structural view showing the working principle of another structural example of the laser marking machine of the present invention.
  • FIG. 11 is a front view and a plan view of a guide rail of another structural example of the laser marking machine of the present invention.
  • a laser marking machine as shown in FIG. 1 and FIG. 2, comprises a base 1 on which a frame 2 is arranged, and a vertical extending rail is arranged on the frame 2, and a pallet 3 is arranged on the rail.
  • the pallet 3 is slidable along the guide rails.
  • a laser marking component 4 is disposed on the pallet 3, and the laser marking component 4 is used to generate a marking laser, and the marking laser is emitted from the scanning head 41;
  • the scanning head includes an X mirror and a Y mirror which are sequentially mounted, the X mirror is mounted on the rotating output shaft of the X motor, and the Y mirror is mounted on the rotating output shaft of the Y motor, and the rotation axis direction of the X motor is opposite to the Y motor The direction of the rotation axis is perpendicular to each other, and the marking laser is sequentially incident on the X mirror and the Y mirror. After the X mirror and the Y mirror change direction, the marking laser is scanned toward the marking machine.
  • the laser marking machine pallet 3 is coupled to the first drive assembly, and the first drive assembly 6 is coupled to the controller.
  • the first driving component 6 includes a driver and a screw mechanism, and the control button 81 is manually operated to cause the controller to issue a command to drive the pallet 3 to move up and down along the rail on the frame 2 through the cooperation of the driver and the screw mechanism, thereby adjusting the scanning head.
  • a distance measuring unit 5 is disposed on one side of the scanning head 41, and a laser pointer and a laser sensor are integrated in the distance measuring unit 5.
  • the laser sensor, the controller and the first drive assembly 6 are electrically connected in sequence.
  • the laser pointer can be selected with a red laser pointer, and the red laser has high recognizability and is convenient for sensing by the laser sensor.
  • the first driving component comprises a plurality of driving motors, and the driving motor is directly or indirectly connected to the pallet, the controller controls the driving motor to drive the pallet to move up and down the rack; and further comprises a distance measuring component disposed on the pallet or the laser marking component
  • the distance measuring component comprises a laser pointer and a laser sensor; the distance measuring component, the controller and the first driving component are sequentially connected; the laser pointer is used for emitting an indicating laser to the surface of the marking object, and the laser sensor is used for receiving the surface of the marking object
  • the reflection indicates laser feedback laser, indicating that the laser does not coincide with the feedback laser; the laser sensor sends an induction signal to the controller, and the controller is configured to calculate an angle between the indication laser and the feedback laser according to the sensing signal and further calculate the surface of the marking object to the scanning head
  • the controller sends a control signal to the first driving component, and the driving motor of the first driving component drives the laser marking component to move according to the control signal, so that the distance between the scanning head of the laser marking
  • the laser pointer is configured to emit an indication laser to the feature points preset on the surface of the marking object
  • the laser sensor is configured to receive the feedback laser reflected by the characteristic point and send the sensing signal to the controller
  • the controller is configured to calculate the feature point to the scanning head according to the sensing signal
  • the vertical direction distance sends a control signal to the first driving component, and the first driving component drives the laser marking component to move to the marking surface according to the control signal.
  • the marking starting point is below the marking focal length of the scanning head of the laser marking component.
  • the laser pointer emits an indication laser to the surface of the marking object after the marking starting point is located below the marking focal length of the scanning head of the laser marking component, and the laser sensor is used for receiving the diffuse reflection of the surface of the marking object.
  • the laser is fed back and sends a sensing signal to the controller.
  • the controller is configured to calculate a vertical distance from the surface of the marking object to the scanning head according to the sensing signal and send a fine adjustment signal to the first driving component, and the first driving component performs driving fine adjustment calibration according to the fine adjustment signal.
  • the laser marking assembly includes a laser 42, an optical path assembly 43 and a scanning head 41 which are sequentially mounted.
  • the optical path assembly includes a concave lens 433 and a convex lens 434 between the laser and the scanning head for The focal length of the incident laser beam is adjusted, and the marking laser is emitted from the laser and passed through the optical path component to be incident on the scanning head.
  • the scanning head includes a plurality of reflecting lenses for changing the direction of the marking laser to cause the marking laser to be emitted toward the marking machine.
  • the laser pointer when the marking object 10 is specifically marked, after the laser marking machine starts working, the laser pointer emits laser light to the surface of the marking object 10, and the laser generates diffuse reflection on the surface of the marking object 10, and the laser
  • the sensor is configured to receive the laser light reflected by the surface of the marked object 10, thereby generating an induction and transmitting an induction signal to the controller, and the controller is configured to calculate a vertical distance of the surface of the marking object 10 to the ranging component according to the sensing signal.
  • the principle of calculating the distance by the controller is that according to the linear propagation and emission angle of the laser, after the controller calculates the vertical distance from the surface of the marking object 10 to the ranging component, the controller sends a control signal to the first driving component 6, and the first driving component 6 For driving the pallet 3 according to the control signal, the laser marking assembly 4 is moved until the marking object 10 is located on the marking focal length of the laser marking assembly 4. Thereafter, the laser marking machine marks the marking object 10 based on the position of the marking pattern on the virtual model.
  • the first driving component 6 includes a driver and a screw mechanism.
  • the first driving component that can drive the laser marking component 3 to move up and down along the rail on the frame 2 by a control signal is It falls within the scope of protection of this embodiment.
  • the present embodiment measures the vertical distance from the surface of the marking object 10 to the distance measuring assembly 5.
  • the laser marking machine comprises a marking machine for placing a marking object on the base and the base, the marking machine can be moved up and down, a frame above the marking machine, a pallet set on the frame, and a tray
  • the laser marking component is arranged on the stage.
  • the laser marking component comprises a laser, an optical path component and a scanning head which are sequentially mounted.
  • the optical path component comprises a plurality of concave lenses and/or convex lenses between the laser and the scanning head for adjusting the beam of the incident laser light.
  • the focal length, the marking laser is emitted from the laser, passes through the optical path component, and is incident on the scanning head.
  • the scanning head includes a plurality of reflecting lenses for changing the direction of the marking laser to cause the marking laser to be emitted toward the marking machine; and the controller and the a second driving component for driving the marking machine to move up and down, the second driving component comprises a plurality of driving motors, the driving motor is directly or indirectly connected to the marking machine table, and the controller controls the driving motor to drive the marking machine to move up and down; Also included is a ranging component disposed on a pallet or laser marking assembly, the ranging component including a laser pointer and a laser sensor; a ranging component, a controller And the second driving component is connected in sequence; the laser pointer is used to emit the indicating laser to the surface of the marking object, and the laser sensor is used for receiving the feedback laser of the diffused reflection indicating laser on the surface of the marking object, indicating that the laser does not coincide with the feedback laser; the laser sensor is The controller sends an induction signal, and the controller is configured to calculate an angle between the indication laser and the feedback laser according to the sensing signal and further calculate
  • the upper surface of the base is provided with a vertically extending sliding cavity, and the marking machine is disposed in the sliding cavity, and the second driving component connected to the marking machine is disposed in the sliding cavity.
  • the laser pointer is configured to emit an indication laser to the feature points preset on the surface of the marking object
  • the laser sensor is configured to receive the feedback laser reflected by the characteristic point and send the sensing signal to the controller
  • the controller is configured to calculate the feature point to the scanning head according to the sensing signal
  • the vertical direction distance sends a control signal to the second driving component, and the second driving component drives the marking machine to move to the marking surface according to the control information.
  • the marking starting point is below the marking focal length of the scanning head of the laser marking component.
  • the laser pointer emits an indication laser on the surface of the marking object after the marking starting point is located below the marking focal length of the scanning head of the laser marking component, and the laser sensor is used to receive the feedback of the diffuse reflection on the surface of the marking object.
  • the laser sends an induction signal to the controller, and the controller is configured to calculate a vertical distance from the surface of the marking object to the scanning head according to the sensing signal and send a fine adjustment signal to the second driving component, and the second driving component is configured to perform driving fine adjustment calibration according to the fine adjustment signal.
  • This embodiment is improved on the basis of Embodiment 1 or 2.
  • This embodiment illustrates a scheme of a laser marking machine for a stereo marker.
  • the laser marking machine can also be connected to the external control terminal.
  • a virtual model of the marking object 10 is built in the control terminal, and the marking pattern is attached to the surface of the virtual model.
  • a feature point needs to be preset on the surface of the marking object 10, and the feature point may be any point that is easily recognized on the surface of the marking object 10, and the highest point or the lowest point of the surface of the marking object 10 may be selected. At the same time, the position of the point corresponding to the feature point in the virtual model is stored.
  • the feature point 101 is preset as the highest point on the surface of the marking object 10, and the marking object 10 is placed on the marking machine table 11, and the marking object 10 is moved to the laser pointer to emit laser light to the feature.
  • Point 101 The laser pointer is used to emit laser light to the feature point 101
  • the laser sensor is used to receive the laser light reflected at the feature point 101
  • the controller 8 calculates the vertical distance of the feature point 101 to the ranging component 5, and then marks any point on the object 10 to
  • the vertical distance of the ranging assembly 5 shows that the laser marking machine can start marking from any point on the marking object 10, thus setting a marking initial point 102 and transmitting a control signal to the driving assembly.
  • the drive assembly is operative to drive movement based on the control signal until the marking initial point 102 is at the marking focal length of the laser marking assembly 4. Thereafter, the internal program of the control terminal controls the laser marking machine to start marking from the marking initial point 102.
  • Embodiment 1 when the first driving component 6 drives the laser marking component 4 to move to the marking focal length of the laser marking component 4, the position of the laser marking component 4 and the actual focal length position will be A larger error, especially when the first driving component 6 drives the laser marking component 4 to move a large distance, the error is greater. Therefore, the embodiment provides a fine tuning calibration scheme.
  • the laser pointer After the laser pointer is driven by the first driving component 6 to move the laser marking component 4 to the marking focal length of the laser marking component 4, the laser pointer again emits laser light to the surface of the marking object, and the laser sensor receives the marking again.
  • the laser reflected from the surface of the object sends an induction signal to the controller, and the controller again calculates the vertical distance from the surface of the marking object to the ranging component and sends a fine adjustment signal to the first driving component, and the first driving component is used to drive the laser according to the fine tuning signal.
  • the component is fine-tuned to improve the accuracy of the position adjustment.
  • This embodiment is an improvement on the basis of Embodiments 1 and 2, and the specific improvement is as follows.
  • a laser marking machine as shown in FIGS. 3 and 4, includes a frame and a laser assembly 4 disposed on the frame, the laser marking assembly 4 includes a laser 42 for generating laser light, and is sequentially disposed in the laser 42 A focusing assembly 43 and a scanning head 41 on the optical path of the laser are generated. Also included is a controller 7 and a concentrating mirror drive assembly 61 in which the controller 7, the concentrating mirror drive assembly 61 and the optical path assembly 43 are connected in sequence.
  • the scanning head 41 includes an X mirror for adjusting the optical path to be deflected in the lateral direction and a Y mirror for adjusting the optical path to be deflected in the longitudinal direction.
  • the marking laser is emitted from the laser 42 and is focused by the optical path assembly 43 and adjusted by the scanning head 41 to be irradiated onto the marking object 10.
  • the optical path assembly 43 includes a support base 431, a bracket 432, a concave lens 433, and a convex lens 434 (in other embodiments, the positions of the two are interchangeable and should be considered equivalent to the present embodiment).
  • the support base 431 is provided with a guide rail 435 extending along the laser optical path.
  • the bracket 432 is disposed on the guide rail 435 and slidable along the guide rail 435.
  • the concave lens 433 is fixed on the bracket 432, and further includes a swing motor 436 directly or indirectly connected to the bracket.
  • the motor control bracket slides back and forth in the direction of the guide rail, and the swing motor is connected to the controller. Therefore, when the bracket 432 slides on the guide rail 435, the concave lens 433 is also moved.
  • the position of the concave lens 433 at the position of the guide rail 435 corresponds to the focal length of the marking laser, and is passed through the concave lens 433.
  • the movement on the guide rail 435 changes the focal
  • a distance measuring assembly 5 is further provided on the laser marking assembly 4, and the distance measuring assembly 5 includes a laser pointer and a laser sensor.
  • the laser pointer is used to emit laser light to the surface of the marking object, the laser generates diffuse reflection on the surface of the marking object 10, and the laser sensor is used to receive the laser light reflected by the surface of the marking object 10, thereby generating an induction and transmitting a first sensing signal to the controller.
  • the controller 7 is configured to calculate a vertical distance of the surface of the marking object to the ranging component 5 according to the first sensing signal. After calculating the vertical distance from the surface of the marking object to the ranging component, the controller 7 sends a control signal to the concentrating mirror driving component 61.
  • the concentrating mirror driving component 61 is configured to drive the gantry 3 to move the laser component 4 according to the control signal until the playing The target object is located on the marking focal length of the laser assembly 4.
  • This embodiment is a method for adjusting the distance between the scanning head and the marking object based on the devices of Embodiments 1 and 2.
  • a method for adjusting a distance between a scanning head and a marking object the laser pointer emitting a laser to the surface of the marking object; the laser sensor receiving the feedback laser diffused and reflected by the surface of the marking object and transmitting the sensing signal to the controller;
  • the sensing signal calculates a vertical distance from the surface of the marking object to the scanning head and sends a control signal to the first driving component or the second driving component; the first driving component drives the laser marking component according to the control signal or the second driving component drives the driving according to the control information
  • the marking machine moves to the surface of the marking object and the marking starting point is below the marking focal length of the scanning head of the laser marking component.
  • the laser pointer emits laser light to a feature point preset on the surface of the marking object; the laser sensor receives the laser light reflected by the feature point and sends an induction signal to the controller.
  • the laser pointer again emits an indication laser to the surface of the marking object; the laser sensor receives the laser light reflected by the surface of the marking object and sends an induction signal to the controller; the controller calculates the vertical distance from the surface of the marking object to the scanning head according to the sensing signal and The first driving component or the second driving component sends a trimming signal; the first driving component or the second driving component performs driving fine tuning calibration according to the trimming signal.
  • This embodiment is a marking machine autofocus method adopted on the basis of the devices of Embodiments 1 and 2.
  • a marking machine autofocus method comprising a fixed convex lens and a movable concave lens; further comprising a guide rail extending along a direction of the marking laser light, a bracket disposed on the guide rail, the concave lens being fixed on the bracket
  • the utility model further comprises a swing motor directly or indirectly connected with the bracket, the swing motor control bracket slides back and forth along the guide rail direction, and the swing motor is connected with the controller; the distance between the scan head and the reference point of the surface feature of the marking object matches the laser marking machine After the focal length, the laser pointer again emits an indication laser to the surface of the marking object.
  • the laser sensor receives the feedback laser diffusely reflected on the surface of the marking object and sends a sensing signal to the controller.
  • the controller again calculates the surface characteristics of the marking object according to the sensing signal.
  • the vertical distance from the reference point to the scan head, and a control signal is sent to the swing motor, and the driving bracket and its concave lens slide on the guide rail to change the marking focal length of the marking machine to the marking focal length equal to the vertical distance from the surface of the marking object to the scanning head .
  • the utility model further comprises a control terminal connected to the controller, wherein the control terminal stores a digital model of the marking object, and the control terminal is based on the digital model of the marking object when the marking laser is incident on the surface of the marking object except the feature reference point. And calculating the real-time distance between the point of the target surface and the scanning head except the characteristic reference point, and sending a signal to the controller, and the controller controls the swing motor adjusting bracket and the concave lens thereof on the guide rail.
  • the sliding position is again such that the marking focal length is equal to the real-time distance of the point of the marking surface other than the feature reference point from the scanning head.
  • the laser sensor Since the laser lighter emits laser light to the surface of the marking object by the laser pointer, the laser sensor is configured to receive the laser light reflected by the surface of the marking object and send the sensing signal to the controller, and the controller calculates the surface of the marking object according to the first signal to the measurement. a vertical distance from the component and transmitting a control signal to the driving component, the first driving component drives the laser marking component to move according to the control signal to the marking object located on the marking focal length of the laser marking component, or the second driving component is driven according to the control signal The marking machine moves to the marked object at the marking focal length of the laser marking assembly. Therefore, the application can automatically adjust the distance between the scanning head and the marking object to the marking focal length, thereby ensuring the accuracy of the marking and improving the marking speed.
  • a laser marking machine as shown in the figure, comprises a base 1 on which a frame 2 is arranged, and a vertical extending rail is arranged on the frame 2, and a pallet 3 is arranged on the rail, and the pallet 3 can be Slide along the guide rails.
  • a laser marking assembly 4 is disposed on the pallet 3, and the laser marking assembly includes a laser, an optical path assembly and a scanning head 41 which are sequentially mounted, and the laser marking assembly 4 is used to generate a marking laser, and the marking laser is emitted from the scanning head 41. Then, it is irradiated onto the marking object 10 on the marking platform 11.
  • the laser marking machine pallet 3 is connected to the first drive assembly 6, and the first drive assembly 6 is connected to the controller 7.
  • the first drive assembly 6 includes a driver and a screw mechanism.
  • control box 8 that is coupled to the controller, and a control button 81 is provided on the control box for controlling the ranging assembly to initiate and/or stop the ranging procedure.
  • the control button 81 is manually operated to cause the controller to issue an instruction.
  • the carriage 3 is driven up and down along the guide rails on the frame 2 by the cooperation of the driver and the screw mechanism, thereby adjusting the distance between the scanning head 41 and the marking object 10.
  • the scanning head includes an X mirror and a Y mirror which are sequentially mounted, the X mirror is mounted on the rotating output shaft of the X motor, and the Y mirror is mounted on the rotating output shaft of the Y motor, and the rotation axis direction of the X motor is opposite to the Y motor The direction of the rotation axis is perpendicular to each other, and the marking laser is sequentially incident on the X mirror and the Y mirror. After the X mirror and the Y mirror change direction, the marking laser is scanned toward the marking machine.
  • a measuring unit 5 is disposed on one side of the scanning head 41.
  • the distance measuring unit 5 includes a laser pointer 51, a focusing lens 52, a filter 53, a collecting lens 54, and a photosensitive element 55.
  • the photosensitive element 55 has a strip shape thereon.
  • the illuminating lens 54 and the filter 53 are disposed in front of the strip-shaped photosensitive area, and the laser pointer and the strip-shaped photosensitive area are disposed to have at least one plane simultaneously passing through the laser pointer to indicate the outgoing direction of the laser and the strip-shaped sensitization. Both ends of the area extend in the direction.
  • the photosensitive element 55, the controller 7 and the first driving assembly 6 are electrically connected in sequence, wherein the laser pointer 51 emits a single wavelength of red or infrared indicating laser light to the surface of the marking object via the focusing lens 54 in a bundled manner, and the surface of the marking object is formed.
  • the diffuse reflection spots E, F, and the diffuse reflection spots are transmitted through the filter element 53 and the collecting lens 54, and are taken up by the photosensitive element 55 and imaged on the strip-shaped photosensitive area.
  • the spot E is on the strip-shaped photosensitive area.
  • the image is de, the image of the spot F on the strip-shaped photosensitive area is df, and the imaging positions of the different height positions on the strip-shaped photosensitive area are different, and have a triangular relationship with each other.
  • the direction in which the diffuse reflection spot and the photosensitive member are connected is set so as not to coincide with the direction in which the laser is emitted.
  • the positional and angular relationship between the scanning head 41, the light indicator 51, the focusing lens 52, the filter 53, the collecting lens 54, and the photosensitive member 55 is known to each other depending on the different imaging of the spot on the strip-shaped photosensitive region.
  • Position combined with known data, calculate an angle ⁇ , ⁇ indicating the direction in which the laser is emitted and the direction in which the spot and the photosensitive element are connected, and further calculate the distance from the surface E, F of the marking object to the scanning head 41, and the distance Information is fed back to the controller.
  • the controller 7 of the present invention generally refers to a device for executing control commands and arithmetic data, which may be a large integrated circuit controller (CPU), or may be split into a plurality of small controllers according to functional requirements. In the different positions, the above settings are equivalent.
  • CPU integrated circuit controller
  • the laser marking assembly includes a laser 42, a light path assembly 43, and a scanning head 41 that are sequentially mounted.
  • the optical path assembly 43 includes a support base 431, a bracket 432, a concave lens 433, and a convex lens 434 (in other embodiments, the convex lens and the concave lens may be interchanged and should be considered equivalent to the present embodiment).
  • the support base 431 is provided with a guide rail 435 extending along the laser optical path.
  • the bracket 432 is disposed on the guide rail 435 and slidable along the guide rail 435.
  • the concave lens 433 (focus lens) is fixed on the bracket 432, and further includes a direct or indirect connection with the bracket.
  • the swing motor 436 swings the motor control bracket back and forth in the direction of the guide rail, and the swing motor 436 is connected to the controller 7.
  • the concave lens 433 is also moved.
  • the position of the concave lens 433 at the position of the guide rail 435 corresponds to the focal length of the marking laser.
  • the marking laser is emitted from the laser, passes through the optical path assembly 43, is incident on the scanning head 41, and passes through the concave lens.
  • the movement of the 433 on the guide rail 435 changes the focal length of the marking laser.
  • the laser pointer emits laser light to the surface of the marking object 10, and the laser generates diffuse reflection on the surface of the marking object 10, and the photosensitive element It is configured to receive the laser light reflected by the surface of the marked object 10 to generate an induction and send an induction signal to the controller, and the controller is configured to calculate a vertical distance of the surface of the marking object 10 to the ranging component according to the sensing signal. The controller calculates the distance according to the linear propagation and emission angle of the laser.
  • the controller After the controller calculates the vertical distance from the surface of the marking object 10 to the ranging component, the controller sends a control signal to the first driving component 6, and the first driving component 6 uses The laser marking assembly 4 is driven to drive the pallet 3 according to the control signal until the marking object 10 is located on the marking focal length of the laser marking assembly 4. Thereafter, the laser marking machine marks the marking object 10 according to the position of the marking pattern on the virtual model.
  • the first driving component 6 includes a driver and a screw mechanism.
  • the first driving component that can drive the laser marking component 3 to move up and down along the rail on the frame 2 by a control signal is It falls within the scope of protection of this embodiment.
  • the present embodiment measures the vertical distance from the surface of the marking object 10 to the distance measuring assembly 5.
  • the laser pointer is used to emit an indication laser to the feature points preset on the surface of the marking object
  • the photosensitive element is used to take spot information of the feature point, and send spot information to the controller
  • the controller calculates the feature point according to the spot information. Going to the vertical direction of the scan head and sending a control signal to the first driving component, the first driving component drives the pallet movement according to the control signal to drive the marking machine to move according to the control information, so that the marking surface of the marking object is located at the laser Below the marking focal length of the scanning head of the component.
  • the laser pointer After the marking point of the laser pointer is located below the marking focal length of the scanning head of the laser marking component, the laser pointer is again emitted to the surface of the marking object, and the photosensitive element is used for taking the spot information of the feature point and controlling the spot.
  • the device sends the spot information, and the controller calculates a vertical distance from the surface of the marking object to the scanning head according to the spot information and sends a fine adjustment signal to the first driving component, and the first driving component performs driving fine adjustment calibration according to the fine adjustment signal.
  • the laser marking machine of the embodiment comprises a marking machine for placing a marking object on the base and the base, and the marking machine can be moved up and down, and the frame is located above the marking machine, and is arranged on the frame.
  • the pallet is provided with a laser marking component, and the laser marking component comprises a laser, an optical path component and a scanning head which are sequentially installed.
  • the optical path assembly includes a plurality of concave lenses and/or convex lenses between the laser and the scanning head for adjusting the focal length of the incident laser beam, the marking laser is emitted from the laser, passes through the optical path assembly, and is incident on the scanning head, and the scanning head includes a plurality of reflecting lenses. It is used to change the direction of the marking laser so that the marking laser is emitted toward the marking machine.
  • the controller further includes a second driving component for driving the marking machine to move up and down, the second driving component comprises a plurality of driving motors, and the driving motor is directly or indirectly connected to the marking machine, and the controller controls the driving motor to drive the marking The machine moves up and down.
  • the utility model further comprises a distance measuring component arranged on the laser marking component, wherein the distance measuring component, the controller and the second driving component are connected in sequence; the distance measuring component comprises at least a laser pointer, a filter and a photosensitive element, and the photosensitive element has a strip shape In the photosensitive region, the filter is disposed in front of the strip-shaped photosensitive region, and the laser pointer and the strip-shaped photosensitive region are disposed to have at least one plane simultaneously passing through the laser pointer to indicate the exit direction of the laser and the extending direction of both ends of the strip-shaped photosensitive region. .
  • the laser pointer emits a single wavelength red or infrared indicating laser to the surface of the marking object in a bundle manner, and a diffuse reflection spot is formed on the surface of the marking object, and the diffuse reflection spot is absorbed by the photosensitive element and imaged in the strip photosensitive image after being transmitted through the filter.
  • the connection direction of the diffuse reflection spot and the photosensitive element is set to be inconsistent with the direction of the indication laser exiting direction; and the direction of the laser exit direction and the direction of the connection between the spot and the photosensitive element are calculated according to the different imaging positions of the spot on the strip-shaped photosensitive area.
  • the angle is further calculated and the distance from the surface of the marking object to the scanning head is further calculated, and the distance information is fed back to the controller.
  • the controller sends a control signal to the second driving component, and the driving motor of the second driving component drives the marking machine to move according to the control signal, so that the surface of the marking object on the marking machine matches the scanning head of the laser marking component The marking focal length of the laser marking machine.
  • the upper surface of the base is provided with a vertically extending sliding cavity, and the marking machine is disposed in the sliding cavity, and the second driving component connected to the marking platform is disposed in the sliding cavity.
  • a control box is further included, and the control box is connected to the controller, and the control box is provided with a control button for controlling the ranging component to start and/or stop the ranging procedure.
  • the laser pointer is used to emit an indication laser to the feature points preset on the surface of the marking object
  • the photosensitive element is used for taking spot information of the feature point
  • the spot information is sent to the controller
  • the controller calculates the vertical point of the feature point to the scan head according to the spot information.
  • the direction distance sends a control signal to the second driving component, and the second driving component drives the marking machine to move according to the control information, so that the starting point of the marking surface is located below the marking focal length of the scanning head of the laser marking component.
  • the laser pointer After the marking point of the laser pointer is located below the marking focal length of the scanning head of the laser marking component, the laser pointer is again emitted to the surface of the marking object, and the photosensitive element is used for taking the spot information of the feature point and controlling the spot.
  • the device sends the spot information
  • the controller calculates the vertical distance from the surface of the marking object to the scanning head according to the spot information and sends a fine adjustment signal to the second driving component, and the second driving component performs driving fine adjustment calibration according to the fine adjustment signal.
  • This embodiment is improved on the basis of Embodiment 8 or 9.
  • This embodiment is a scheme of a laser marking machine for a stereo marker.
  • the laser marking machine can also be connected to an external control terminal, such as a computer with a display screen, when marking the marking object 10.
  • an external control terminal such as a computer with a display screen
  • a virtual model of the marking object 10 is built in the control terminal, and the marking pattern is attached to the surface of the virtual model.
  • a feature point needs to be preset on the surface of the marking object 10, and the feature point may be any point that is easily recognized on the surface of the marking object 10, and the highest point or the lowest point of the surface of the marking object 10 may be selected.
  • the position of the point corresponding to the feature point in the virtual model is stored.
  • the feature point 101 is preset as the highest point on the surface of the marking object 10, and the marking object 10 is placed on the marking platform 11, and the laser beam emitted from the marking object 10 to the laser pointer is irradiated to the feature point 101. on.
  • the laser pointer is used to emit laser light to the feature point 101
  • the photosensitive element is used to receive the laser light reflected at the feature point 101
  • the controller 8 calculates the vertical distance of the feature point 101 to the ranging component 5, and then marks any point on the object 10 to
  • the vertical distance of the ranging assembly 5 shows that the laser marking machine can start marking from any point on the marking object 10, thus setting a marking initial point 102 and transmitting a control signal to the driving assembly.
  • the drive assembly is operative to drive movement based on the control signal until the marking initial point 102 is at the marking focal length of the laser marking assembly 4. Thereafter, the internal program of the control terminal controls the laser marking machine to start marking from the marking initial point 102.
  • Embodiment 8 when the first driving component 6 drives the laser marking component 4 to move to the marking focal length of the laser marking component 4, the position of the laser marking component 4 and the actual focal length position may be A larger error, especially when the first driving component 6 drives the laser marking component 4 to move a large distance, the error is greater. Therefore, the embodiment provides a fine tuning calibration scheme.
  • the laser pointer After the laser pointer is driven by the first driving component 6 to move the laser marking component 4 to the marking focal length of the laser marking component 4, the laser pointer again emits an indicating laser light to the surface of the marking object, and the photosensitive component receives the marking again.
  • the laser reflected from the surface of the object and sending an induction signal to the controller the controller again calculates the vertical distance of the surface of the marking object to the distance measuring component and sends a fine adjustment signal to the first driving component, and the first driving component is used to drive the laser according to the fine tuning signal
  • the marking component is fine-tuned to improve the accuracy of the position adjustment.
  • This embodiment is an improvement on the basis of Embodiments 8 and 9, and the specific improvement is as follows.
  • a laser marking machine includes a frame and a laser assembly 4 disposed on the frame, the laser marking assembly 4 including a laser 42 for generating laser light and light sequentially disposed on the laser light generated by the laser 42
  • the optical path assembly 43 and the scanning head 41 on the road includes a laser marking machine and a laser assembly 4 disposed on the frame, the laser marking assembly 4 including a laser 42 for generating laser light and light sequentially disposed on the laser light generated by the laser 42
  • the optical path assembly 43 and the scanning head 41 on the road The optical path assembly 43 and the scanning head 41 on the road.
  • the scanning head 41 includes an X mirror 411 for adjusting the optical path to be deflected in the lateral direction, and a Y mirror 412 for adjusting the optical path to be deflected in the longitudinal direction.
  • the marking laser is emitted from the laser 42 and is focused by the optical path assembly 43 and adjusted by the scanning head 44 to illuminate the surface of the marking object on the marking platform 10.
  • This embodiment is an autofocus marking method adopted on the basis of the device of the above embodiment.
  • the marking object is placed on the marking machine table, directly under the scanning head.
  • control box Operating the control box, sending a control request to the controller, controlling the laser pointer of the ranging component to emit an indicating laser to the surface of the marking object, forming a diffuse reflection spot on the surface of the marking object, and the strip-shaped photosensitive area of the photosensitive element is facing the scanning head Receive photographic information below.
  • the controller controls the marking machine to move down or control the upshift of the tray to increase the distance between the scanning head and the marking object, and the photosensitive element is ingested again.
  • Information on the diffuse reflection spot such as information that still does not ingest the diffuse reflection spot, increases the distance between the scan head and the target again until the information or distance of the diffuse reflection spot is increased to the end of the stroke.
  • the distance between the scan head and the marking object is gradually reduced until the information of the diffuse reflection spot or the distance between the scanning head and the marking object is basically It is equal to the marking focal length. If the information of the diffuse reflection spot is still not taken, it stops working and gives an error.
  • the controller After ingesting the information of the diffuse reflection spot, the controller calculates the distance between the current scanning head and the marking object, and controls the marking machine or the table to move to the distance between the scanning head and the marking object is substantially equal to the marking focal length. .
  • the distance between the scanning head and the marking object is moved to a position substantially equal to the marking focal length, and the following actions are repeated: the controller calculates the distance between the current scanning head and the marking object, and controls the marking machine or the supporting machine. The distance moved by the table to the scanning head and the marking object is equal to the marking focal length.
  • the laser emits a marking laser, and the marking laser passes through the optical path component and the scanning head and then hits the marking object.
  • the scanning head is used to control the marking laser to sequentially hit the surface of the marking object in a scanning manner, and the optical path component is used for changing.
  • the marking focal length of the marking laser is adapted to the high and low fluctuations of different positions on the surface of the marking object.
  • the controller uses a computer with a display screen to connect the controller, input a visual pattern that needs to be printed on the surface of the marking object, the controller divides the pattern into a map consisting of a dot matrix, and the controller controls the scanning head to scan according to the dot pattern
  • the marking laser is struck on the surface area of the marking object covered by the dot pattern, and the marking component of the optical path component controlling the marking laser falls on the surface of the marking object in the coverage area of the bitmap.
  • the optical path assembly comprises at least one fixed convex lens and at least one movable concave lens; further comprising a guide rail extending along the direction of the marking laser light, a bracket disposed on the rail, the concave lens being fixed on the bracket, and further comprising directly or indirectly connected to the bracket
  • the swing motor, the swing motor control bracket slides back and forth along the guide rail, and the swing motor is connected to the controller.
  • the computer stores a 3D digital model of the marking object.
  • the controller calculates the hitting according to the digital model of the marking object and the distance from the surface spot measuring point of the marking object to the scanning head.
  • the real-time distance between the marking points on the surface of the target and the scanning head and sends a signal to the controller.
  • the controller controls the sliding position of the swinging motor adjusting bracket and the concave lens on the guide rail to dynamically match the marking focal length with the marking point and the scanning head. Real-time distance.
  • the laser pointer is used to emit an indication laser to the feature points preset on the surface of the marking object
  • the photosensitive element is used for taking spot information of the feature point
  • the spot information is sent to the controller
  • the controller calculates the vertical point of the feature point to the scan head according to the spot information.
  • Directional distance and sending a control signal to the first driving component or the second driving component the first driving component drives the pallet movement according to the control signal or the second driving component drives the marking machine to move according to the control information, so that the surface of the marking object is marked
  • the starting point is below the marking focal length of the scanning head of the laser marking assembly.
  • the laser pointer After the marking point of the laser pointer is located below the marking focal length of the scanning head of the laser marking component, the laser pointer is again emitted to the surface of the marking object, and the photosensitive element is used for taking the spot information of the feature point and controlling the spot. Transmitting the spot information, the controller calculates a vertical distance from the surface of the marking object to the scanning head according to the spot information and sends a fine adjustment signal to the first driving component or the second driving component, and the first driving component or the second driving component is configured to adjust the signal according to the fine adjustment Perform a fine tuning calibration.
  • This embodiment is an autofocus marking method adopted on the basis of the device of the above embodiment.
  • the marking object is placed on the marking machine table, directly under the scanning head.
  • control box Operating the control box, sending a control request to the controller, controlling the laser pointer of the ranging component to emit an indicating laser to the surface of the marking object, forming a diffuse reflection spot on the surface of the marking object, and the strip-shaped photosensitive area of the photosensitive element is facing the scanning head Receive photographic information below.
  • the controller controls the marking machine to move down or control the upshift of the tray to increase the distance between the scanning head and the marking object to the maximum stroke position, the photosensitive element Re-ingesting the information of the diffuse reflection spot, such as the information that still does not ingest the diffuse reflection spot, begins to gradually reduce the distance between the scanning head and the marking object until the information of the diffuse reflection spot or the scanning head and the marking object are ingested.
  • the distance between them is basically equal to the marking focal length, and if the information of the diffuse reflection spot is still not taken, the work stops and an error is reported.
  • the controller After ingesting the information of the diffuse reflection spot, the controller calculates the distance between the current scanning head and the marking object, and controls the marking machine or the table to move to the distance between the scanning head and the marking object is substantially equal to the marking focal length. .
  • the distance between the scanning head and the marking object is moved to a position substantially equal to the marking focal length, and the following actions are repeated: the controller calculates the distance between the current scanning head and the marking object, and controls the marking machine or the supporting machine. The distance moved by the table to the scanning head and the marking object is equal to the marking focal length.
  • the laser emits a marking laser, and the marking laser passes through the optical path component and the scanning head and then hits the marking object.
  • the scanning head is used to control the marking laser to sequentially hit the surface of the marking object in a scanning manner, and the optical path component is used for changing.
  • the marking focal length of the marking laser is adapted to the high and low fluctuations of different positions on the surface of the marking object.
  • the controller uses a computer with a display screen to connect the controller, input a visual pattern that needs to be printed on the surface of the marking object, the controller divides the pattern into a map consisting of a dot matrix, and the controller controls the scanning head to scan according to the dot pattern
  • the marking laser is struck on the surface area of the marking object covered by the dot pattern, and the marking component of the optical path component controlling the marking laser falls on the surface of the marking object in the coverage area of the bitmap.
  • the optical path assembly comprises a fixed convex lens and a movable concave lens; further comprising a guide rail extending along the direction of the marking laser light, a bracket disposed on the rail, the concave lens being fixed on the bracket, and further comprising a swing directly or indirectly connected to the bracket
  • the motor and the swing motor control bracket slide back and forth along the guide rail, and the swing motor is connected with the controller.
  • the computer stores a 3D digital model of the marking object.
  • the controller calculates the hitting according to the digital model of the marking object and the distance from the surface spot measuring point of the marking object to the scanning head.
  • the real-time distance between the marking points on the surface of the target and the scanning head and sends a signal to the controller.
  • the controller controls the sliding position of the swinging motor adjusting bracket and the concave lens on the guide rail to dynamically match the marking focal length with the marking point and the scanning head. Real-time distance.
  • the laser pointer is used to emit an indication laser to the feature points preset on the surface of the marking object
  • the photosensitive element is used for taking spot information of the feature point
  • the spot information is sent to the controller
  • the controller calculates the vertical point of the feature point to the scan head according to the spot information.
  • Directional distance and sending a control signal to the first driving component or the second driving component the first driving component drives the pallet movement according to the control signal or the second driving component drives the marking machine to move according to the control information, so that the surface of the marking object is marked
  • the starting point is below the marking focal length of the scanning head of the laser marking assembly.
  • the laser pointer After the marking point of the laser pointer is located below the marking focal length of the scanning head of the laser marking component, the laser pointer is again emitted to the surface of the marking object, and the photosensitive element is used for taking the spot information of the feature point and controlling the spot. Transmitting the spot information, the controller calculates a vertical distance from the surface of the marking object to the scanning head according to the spot information and sends a fine adjustment signal to the first driving component or the second driving component, and the first driving component or the second driving component is configured to adjust the signal according to the fine adjustment Perform a fine tuning calibration.
  • the photosensitive element is configured to take in the spot information reflected by the surface of the marked object and send the sensing signal to the controller, and the controller calculates the distance from the surface of the marking object to the ranging component according to the sensing signal and sends a control signal to the driving component, the first driving component Driving the laser marking component according to the control signal to move the marking object to the marking focal length of the laser marking component, or the second driving component drives the marking platform according to the control signal to move the marking object to the marking focal length of the laser marking component
  • the autofocus marking method of the invention ensures the accuracy of the marking and improves the marking speed.
  • This embodiment is an improvement on the basis of Embodiments 8 and 9, and the specific improvement is as follows.
  • the optical path assembly 43 includes a fixed convex lens and a movable concave lens.
  • the optical path assembly 43 further includes a support base 431, a bracket 432, a concave lens 433, and a convex lens 434.
  • the support base 431 is provided with a guide rail 435 extending along the laser optical path.
  • the bracket 432 is disposed on the guide rail 435 and slidable along the guide rail 435.
  • the concave lens 433 (focus lens) is fixed on the bracket 432, and further includes a direct or indirect connection with the bracket 432.
  • the swing motor 436, the swing motor 436 controls the bracket 432 to slide back and forth in the direction of the guide rail 435, and the swing motor 436 is connected to the controller 7.
  • the concave lens 433 is also moved.
  • the position of the concave lens 433 at the position of the guide rail 435 corresponds to the focal length of the marking laser.
  • the marking laser is emitted from the laser 42 and passes through the optical path assembly 43 to be incident on the scanning head 41.
  • the movement of the concave lens 433 on the guide rail 435 changes the focal length of the marking laser.
  • the laser pointer 51 emits a single wavelength red or infrared indicating laser to the surface of the marking object in a bundle manner, and the surface of the marking object forms a diffuse reflection spot, and the diffuse reflection spot is absorbed by the photosensitive element and imaged after being transmitted through the filter.
  • the direction of the connection between the diffuse reflection spot and the photosensitive element is set to be different from the direction in which the laser is emitted; the direction of the laser exit is determined according to the different imaging positions of the spot on the strip-shaped photosensitive area, and the spot and the photosensitive element are connected.
  • the angle of the line direction and further calculate the distance from the surface of the marking object to the scanning head, and feed back the distance information to the controller;
  • the controller 7 sends a control signal to the swing motor 436, and the swing motor 436 drives the bracket 432 to slide along the guide rail 435, so that the distance between the scan head 41 of the laser marking assembly 4 and the surface of the marking object matches the laser marking machine.
  • the marking focal length is a control signal that specifies the length of the scan head 41 of the laser marking assembly 4 and the surface of the marking object.
  • the guide rail 435 is provided with a stationary point 437, the guide rail 435 on one side of the stationary point 437 forms a moving positive zone 438, and the other side of the guide rail 435 forms a moving negative zone 439 along which the moving positive zone In the direction of the moving negative zone 439, a plurality of dithering zones 440 are formed, and the bracket 432 reciprocates within the range of any of the dithering zones 440 on the rail 435.
  • the interval of the moving positive zone ranges from 0 to 6 mm; and the interval of the moving negative zone ranges from 0 to 6 mm.
  • the interval of the jitter zone ranges from 0 to 1 mm.
  • the guide rail 435 is provided with a positive limiting member 4351 and a reverse limiting member 4352.
  • the positive limiting member 4351 is disposed on a side of the guiding rail 435 on which the positive portion 438 is located for limiting the bracket 432.
  • the reverse stop 4352 is disposed on the side of the guide rail 435 on which the negative zone 439 is moved for limiting the maximum displacement of the bracket 432 on the moving negative zone 439.
  • the laser pointer 51 is configured to emit an indication laser to the feature point 101 preset on the surface of the marking object
  • the photosensitive element 55 is used to take spot information of the feature point 101, and send spot information to the controller 7, and the controller 7 according to the spot
  • the information calculates the vertical direction distance from the feature point 101 to the scan head 41 and sends a control signal to the swing motor 436, which swings the carriage 432 along the guide rail 435 to the moving positive zone 438 or the moving negative zone 439 according to the control signal.
  • the controller sends a control signal to the swing motor, and the swing motor drives the bracket to slide along the guide rail, so that the marking focal length of the laser marking machine matches the distance between the scanning head of the laser marking component and the surface of the marking object.
  • the laser pointer 51 emits an instruction laser light to the surface of the marking object again after the marking starting point of the marking object is located below the marking focal length of the scanning head 41 of the laser marking component, and the photosensitive element 55 is used for capturing the spot information of the feature point 101. And transmitting the spot information to the controller 7, the controller 7 calculates the vertical distance from the surface of the marking object to the scanning head 41 based on the spot information and transmits a fine adjustment signal to the swing motor 436, and the swing motor 436 performs the drive fine adjustment calibration according to the fine adjustment signal.
  • the laser marking machine can also be connected to an external control terminal, such as a computer with a display screen, when marking the marking object 10.
  • an external control terminal such as a computer with a display screen
  • a virtual model of the marking object 10 is built in the control terminal, and the marking pattern is attached to the surface of the virtual model.
  • a feature point 101 needs to be preset on the surface of the marking object 10, and the feature point may be any point that is easily recognized on the surface of the marking object 10, and the highest point or the lowest point of the surface of the marking object 10 may be selected. .
  • the position of the point corresponding to the feature point in the virtual model is stored.
  • the feature point 101 is preset as the highest point on the surface of the marking object 10, and the marking object 10 is placed on the marking platform 11, and the laser beam emitted from the marking object 10 to the laser pointer is irradiated to the feature point 101. on.
  • the laser pointer is used to emit laser light to the feature point 101
  • the photosensitive element is used to receive the laser light reflected at the feature point 101
  • the controller 8 calculates the vertical distance of the feature point 101 to the ranging component 5, and then marks any point on the object 10 to
  • the vertical distance of the distance measuring assembly 5 shows that the laser marking machine can start marking from any point on the marking object 10, thus setting a marking initial point 102 and transmitting a control signal to the swinging motor.
  • the swing motor is used to drive the carriage movement according to the control signal until the marking initial point 102 is located on the marking focal length of the laser marking assembly 4. Thereafter, the internal program of the control terminal controls the laser marking machine to start marking from the marking initial point 102.
  • This embodiment provides an automatic focus marking method based on Embodiment 15.
  • the marking object is placed on the marking machine table 1 directly under the scanning head 41; the laser pointer 51 of the control ranging component 5 emits an indicating laser light to the surface of the marking object to form a diffuse reflection spot on the surface of the marking object.
  • the strip-shaped photosensitive area of the photosensitive element 55 receives the photosensitive information directly under the scanning head 41;
  • the controller 7 controls the swing motor 436, which drives the bracket 432 to slide along the guide rail 435 to the moving positive zone 438 or the moving negative zone 439 to mark the laser
  • the swing motor 436 drives the bracket 432 to slide along the guide rail 435 to the moving positive zone 438 or the moving negative zone 439 to mark the laser
  • the photosensitive element 55 is again taken up the information of the diffuse reflection spot, such as the information that still does not ingest the diffuse reflection spot, and then the laser marking focus is increased again.
  • the distance between the laser marking focus and the marking position on the marking object is gradually reduced until the information of the diffuse reflection spot or the laser and the marking object are ingested.
  • the distance between the marked positions is substantially equal to the marking focal length, and if the information of the diffuse reflection spot is still not taken, the work is stopped and an error is reported;
  • the distance between the scanning head and the marking object is moved to a position substantially equal to the marking focal length, and the following actions are repeated several times:
  • the laser 42 emits a marking laser, and the marking laser passes through the optical path assembly 43 and the scanning head 41 to hit the marking object.
  • the scanning head 41 is used to control the marking laser to sequentially hit the surface of the marking object in a scanning manner.
  • the component 43 is configured to change the marking focal length of the marking laser to adapt to high and low fluctuations of different positions on the surface of the marking object;
  • the controller 7 uses a computer with a display screen to connect the controller, input a visual pattern that needs to be printed on the surface of the marking object, the controller 7 divides the pattern into a map composed of a dot matrix, and the controller 7 controls the scanning head according to the dot pattern.
  • the marking laser is scanned on the surface area of the marking object covered by the bitmap, and the optical path component 43 controls the marking focus of the marking laser to fall on the surface of the marking object in the coverage area of the bitmap. .
  • the computer stores a 3D digital model of the marking object.
  • the controller 7 calculates the digital model of the marking object and the distance from the surface spot measuring point of the marking object to the scanning head.
  • the real-time distance between each marking point on the surface of the marking object and the scanning head 41, and a signal is sent to the controller 7, and the controller 7 controls the swinging motor 436 to adjust the sliding position of the bracket 432 and its concave lens on the guide rail to dynamically match the marking focal length.
  • the real-time distance between the marking point and the scanning head 41 is a 3D digital model of the marking object.
  • the laser pointer 51 is for emitting an indication laser to a feature point preset on the surface of the marking object
  • the photosensitive element 55 is for taking spot information of the feature point, and transmitting spot information to the controller 7, and the controller 7 calculates the feature point based on the spot information.
  • the swing motor 436 drives the carriage 432 to move according to the control signal, so that the marking surface starting point is located below the marking focal length of the laser marking unit scanning head 41. .
  • the laser pointer 51 emits an instruction laser light to the surface of the marking object 10 again after the marking starting point of the marking object is located below the marking focal length of the scanning head 41 of the laser marking component 4, and the photosensitive element 55 is used for taking the spot of the feature point.
  • the information is sent to the controller 7 and the controller 7 calculates the vertical distance from the surface of the marking object 10 to the scanning head 41 based on the spot information and sends a fine adjustment signal to the swing motor 436.
  • the swing motor 436 drives the bracket 432 to fine tune the calibration according to the fine adjustment signal. .
  • the optical path assembly 43 includes a fixed convex lens and a movable concave lens.
  • the optical path assembly 43 further includes a support base 431, a bracket 432, a concave lens 433, and a convex lens 434.
  • the support base 431 is provided with a guide rail 435 extending along the laser optical path.
  • the bracket 432 is disposed on the guide rail 435 and slidable along the guide rail 435.
  • the concave lens 433 (focus lens) is fixed on the bracket 432, and further includes a direct or indirect connection with the bracket 432.
  • the swing motor 436, the swing motor 436 controls the bracket 432 to slide back and forth in the direction of the guide rail 435, and the swing motor 436 is connected to the controller 7.
  • the concave lens 433 is also moved.
  • the position of the concave lens 433 at the position of the guide rail 435 corresponds to the focal length of the marking laser.
  • the marking laser is emitted from the laser 42 and passes through the optical path assembly 43 to be incident on the scanning head 41.
  • the movement of the concave lens 433 on the guide rail 435 changes the focal length of the marking laser.
  • the guide rail 435 is provided with a stationary point 437, the guide rail 435 on one side of the stationary point 437 forms a moving positive zone 438, and the other side of the guide rail 435 forms a moving negative zone 439 along which the moving positive zone In the direction of the moving negative zone 439, a plurality of dithering zones 440 are formed, and the bracket 432 reciprocates within the range of any of the dithering zones 440 on the rail 435.
  • the interval of the moving positive zone ranges from 0 to 5 mm; and the interval of the moving negative zone ranges from 0 to 5 mm.
  • the interval of the jitter zone ranges from 0 to 1 mm.
  • the guide rail 435 is provided with a positive limiting member 4351 and a reverse limiting member 4352.
  • the positive limiting member 4351 is disposed on a side of the guiding rail 435 on which the positive portion 438 is located for limiting the bracket 432.
  • the reverse stop 4352 is disposed on the side of the guide rail 435 on which the negative zone 439 is moved for limiting the maximum displacement of the bracket 432 on the moving negative zone 439.
  • An autofocus marking method based on Embodiment 15 is to place a marking object on a marking machine, directly below the scanning head;
  • the laser pointer of the control ranging component emits an indication laser to the surface of the marking object, and forms a diffuse reflection spot on the surface of the marking object.
  • the laser sensor receives the photosensitive information directly under the scanning head, and the laser sensor transmits the photosensitive information to the controller to control Calculating the distance between the scanning head and the surface of the marking object;
  • the controller controls the swing motor, and the swing motor drives the bracket to slide along the guide rail to the moving positive zone or the moving negative zone, so that the marking focal length of the laser marking machine becomes larger or smaller until the laser marking machine is hit.
  • the focal length is substantially equal to the distance between the scanning head and the surface of the marking object;
  • the laser emits a marking laser, and the marking laser is sequentially applied to the surface of the marking object after passing through the optical path component and the scanning head, and the scanning head is used to control the marking laser to sequentially hit the surface of the marking object in a scanning manner, and the optical path component is used for Changing the marking focal length of the marking laser to adapt to high and low fluctuations of different positions on the surface of the marking object;
  • the controller uses a computer with a display screen to connect the controller, input a visual pattern that needs to be printed on the surface of the marking object, the controller divides the pattern into a map consisting of a dot matrix, and the controller controls the scanning head to scan according to the dot pattern
  • the marking laser is struck on the surface area of the marking object covered by the dot pattern, and the marking component of the optical path component controlling the marking laser falls on the surface of the marking object in the coverage area of the bitmap.
  • the computer stores a 3D digital model of the marking object.
  • the controller calculates the hitting according to the digital model of the marking object and the distance from the surface spot measuring point of the marking object to the scanning head.

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Abstract

A laser marking machine, comprising: a pallet (3) moving up and down, wherein a laser marking assembly (4) is provided on the pallet, further comprising a controller and a first driving assembly (6), and further comprising a ranging assembly (5) arranged on the laser marking assembly, wherein the ranging assembly comprises a laser pointer (51) and a laser sensor, wherein the laser pointer is used for emitting a laser onto the surface of an object to be marked; the laser sensor is used for receiving the laser reflected from the surface of the object to be marked (10) and sending a signal to the controller; and the controller calculates the vertical distance from the surface of the object to be marked to the ranging assembly according to the signal, so as to drive a related device, so that the distance between a scanning head of the laser marking assembly and the surface of the object to be marked matches a marking focal length of the laser marking machine, or so that the marking focal length of the laser marking machine matches the distance between the scanning head of the laser marking assembly and the surface of the object to be marked. The laser marking machine can automatically adjust the distance between the scanning head and the object to be marked to the marking focal length, thereby ensuring the accuracy of marking and improving the marking speed. The present invention further relates to a method for adjusting a distance between the scanning head and the object to be marked, and an automatic focusing method and an automatic focusing marking method for the marking machine.

Description

一种激光打标机、调节扫描头与打标物距离的方法、打标机自动对焦方法和自动对焦打标方法Laser marking machine, method for adjusting distance between scanning head and marking object, marking machine automatic focusing method and automatic focusing marking method 技术领域Technical field

本发明属于激光打标技术领域,具体涉及一种激光打标机、调节扫描头与打标物距离的方法、打标机自动对焦方法和自动对焦打标方法。The invention belongs to the technical field of laser marking, and particularly relates to a laser marking machine, a method for adjusting a distance between a scanning head and a marking object, an automatic focusing method of a marking machine and an automatic focusing marking method.

背景技术Background technique

激光打标机是综合了激光技术和计算机技术的光、机电一体化设备。激光打标技术目前在国内外工业上的应用正被人们逐渐重视,各种新型的打标设备层出不穷,它以其独特的优点正在取代传统的标记方法,可在各种机械零部件、电子元器件、集成电路模块、仪器、仪表等多种物体表面上,打印出标记。The laser marking machine is a light and mechatronics device that combines laser technology and computer technology. At present, the application of laser marking technology in industry at home and abroad is being paid more and more attention. Various new marking equipments are emerging one after another. It is replacing the traditional marking method with its unique advantages. It can be used in various mechanical parts and electronic elements. Marks are printed on the surface of various objects such as devices, integrated circuit modules, instruments, and meters.

其工作原理为激光器产生激光,经过聚焦镜片聚焦后,再照射到打标物体的表面,只有当打标物体位于焦距位置时才具有较为理想的打标效果。现有技术都是人工手动对打标机进行调整以及对焦,手动调节降低了打标机的工作效率,调节的误差较大,这降低了打标的精度和速度。The working principle is that the laser generates laser light, and after being focused by the focusing lens, it is irradiated onto the surface of the marking object, and the marking effect is only ideal when the marking object is located at the focal length position. The prior art manually adjusts and focuses the marking machine manually. The manual adjustment reduces the working efficiency of the marking machine, and the adjustment error is large, which reduces the precision and speed of the marking.

发明内容Summary of the invention

本发明提供一种激光打标机、调节扫描头与打标物距离的方法、打标机自动对焦方法和自动对焦打标方法,解决现有技术中,需手动对激光打标机进行调整而降低了打标精度和速度的问题。The invention provides a laser marking machine, a method for adjusting the distance between the scanning head and the marking object, an automatic focusing method of the marking machine and an automatic focusing marking method, and in the prior art, the laser marking machine needs to be manually adjusted. Reduce the problem of marking accuracy and speed.

所采用的方案为:The adopted scheme is:

方案一:一种激光打标机,包括用于放置打标物的打标机台,位于打标机台上的机架,设置在机架上并可沿机架上下移动的托台,托台上设置有激光打标组件,激光打标组件包括依次安装的激光器、光路组件和扫描头,光路组件包括若干凹透镜和/或凸透镜,位于激光器和扫描头之间,用于调节入射激光的光束焦距,打标激光自激光器出射,经过光路组件,入射至扫描头,扫描头包括若干反射透镜,用于改变打标激光的方向,使打标激光朝向打标机台射出;Solution 1: A laser marking machine, comprising a marking machine for placing a marking object, a frame on the marking machine table, a pallet arranged on the frame and movable up and down the rack, and supporting The laser marking component is arranged on the stage. The laser marking component comprises a laser, an optical path component and a scanning head which are sequentially mounted. The optical path component comprises a plurality of concave lenses and/or convex lenses between the laser and the scanning head for adjusting the beam of the incident laser light. The focal length, the marking laser is emitted from the laser, passes through the optical path component, and is incident on the scanning head. The scanning head includes a plurality of reflecting lenses for changing the direction of the marking laser, so that the marking laser is emitted toward the marking machine;

还包括控制器和设置在机架上用于驱动托台沿机架上下移动的第一驱动组件,第一驱动组件包括若干驱动电机,驱动电机直接或间接连接托台,所述控制器控制驱动电机驱动托台沿机架上下移动;The utility model further comprises a controller and a first driving component arranged on the frame for driving the pallet to move up and down the rack, the first driving component comprises a plurality of driving motors, the driving motor is directly or indirectly connected to the pallet, and the controller controls the driving The motor drive pallet moves up and down the rack;

还包括设置在托台或者激光打标组件上的测距组件,测距组件包括激光指示器和激光传感器;测距组件、控制器和第一驱动组件依次相连;激光指示器用于向打标物表面发射指示激光,激光传感器用于接收经打标物表面漫反射指示激光的反馈激光,指示激光与反馈激光不重合;激光传感器向控制器发送感应信号,控制器用于根据感应信号计算指示激光与反馈激光的夹角并进一度计算出打标物表面到扫描头的距离;控制器向第一驱动组件发送控制信号,第一驱动组件的驱动电机根据控制信号驱动激光打标组件移动,使激光打标组件的扫描头与打标物表面的距离匹配激光打标机的打标焦距。The utility model also comprises a distance measuring component arranged on the pallet or the laser marking component, the distance measuring component comprises a laser pointer and a laser sensor; the distance measuring component, the controller and the first driving component are connected in sequence; the laser pointer is used for marking the object The surface emitting indicator laser, the laser sensor is configured to receive the feedback laser of the surface of the marking object by the diffuse reflection indicating laser, the indicating laser does not coincide with the feedback laser; the laser sensor sends the sensing signal to the controller, and the controller is configured to calculate the indicating laser according to the sensing signal The angle of the feedback laser is further calculated to calculate the distance from the surface of the marking object to the scanning head; the controller sends a control signal to the first driving component, and the driving motor of the first driving component drives the laser marking component to move according to the control signal, so that the laser strikes The distance between the scanning head of the standard component and the surface of the marking object matches the marking focal length of the laser marking machine.

方案一的改进:激光指示器用于向打标物表面预置的特征点发射指示激光,激光传感器用于接收经特征点反射的反馈激光并向控制器发送感应信号,控制器用于根据感应信号计算特征点到扫描头的垂直方向距离并向第一驱动组件或第二驱动组件发送控制信号,第一驱动组件根据控制信号驱动激光打标组件或第二驱动组件根据控制信息驱动打标机台移动至打标物表面打标起始点位于激光打标组件扫描头的打标焦距下方。Improvement of the first scheme: the laser pointer is used to emit an indication laser to the feature points preset on the surface of the marking object, the laser sensor is used to receive the feedback laser reflected by the characteristic point and send an induction signal to the controller, and the controller is configured to calculate according to the sensing signal a vertical distance of the feature point to the scan head and transmitting a control signal to the first driving component or the second driving component, the first driving component driving the laser marking component according to the control signal or the second driving component driving the marking machine to move according to the control information The marking starting point to the surface of the marking object is located below the marking focal length of the scanning head of the laser marking assembly.

方案一的改进:激光指示器在打标物表面打标起始点位于激光打标组件扫描头的打标焦距下方后,再次向打标物体表面发射指示激光,激光传感器用于接收经打标物表面漫反射的反馈激光并向控制器发送感应信号,控制器用于根据感应信号计算打标物体表面到扫描头的垂直距离并向第一驱动组件或第二驱动组件发送微调信号,第一驱动组件或第二驱动组件用于根据微调信号进行驱动微调校准。Improvement of the first scheme: the laser pointer is used to receive the marking laser on the surface of the marking object after the marking starting point is located below the marking focal length of the scanning head of the laser marking component, and the laser sensor is used to receive the marking object. The surface is diffusely reflected by the feedback laser and sends an induction signal to the controller, and the controller is configured to calculate a vertical distance from the surface of the marking object to the scanning head according to the sensing signal and send a fine adjustment signal to the first driving component or the second driving component, the first driving component Or the second drive component is configured to drive the fine adjustment calibration according to the trimming signal.

方案一的改进:所述扫描头包括若干反射透镜,若干反射透镜具体为依次安装的X反射镜和Y反射镜,X反射镜安装在X电机的转动输出轴上,Y反射镜安装在Y电机的转动输出轴上,X电机的转动轴线方向与Y电机的转动轴线方向相互异面垂直,打标激光依次射至X反射镜和Y反射镜上,经过X反射镜和Y反射镜改变方向后,使打标激光以扫描的方式朝向打标机台射出。The improvement of the first scheme: the scanning head comprises a plurality of reflecting lenses, and the plurality of reflecting lenses are specifically X mirrors and Y mirrors which are sequentially mounted, the X mirrors are mounted on the rotating output shaft of the X motor, and the Y mirrors are mounted on the Y motor On the rotating output shaft, the direction of the rotation axis of the X motor and the direction of the rotation axis of the Y motor are perpendicular to each other, and the marking laser is sequentially incident on the X mirror and the Y mirror, and after the X mirror and the Y mirror change direction The marking laser is scanned toward the marking machine in a scanning manner.

方案一的改进:所述测距组件包括激光指示器和激光传感器,所述激光传感器具体包括滤光片和感光元件,感光元件上具有条状感光区域,条状感光区域前设置所述滤光片,激光指示器和条状感光区域设置成至少有一平面同时经过激光指示器所发出指示激光的出射方向和条状感光区域的两端延伸方向;The improvement of the first aspect: the distance measuring component comprises a laser pointer and a laser sensor, the laser sensor specifically comprises a filter and a photosensitive element, the photosensitive element has a strip-shaped photosensitive area, and the filter is arranged in front of the strip-shaped photosensitive area The sheet, the laser pointer and the strip-shaped photosensitive region are disposed to have at least one plane simultaneously passing through the laser pointer to indicate an exit direction of the laser and an extending direction of both ends of the strip-shaped photosensitive region;

激光指示器以集束的方式向打标物表面发射单一波长的红色或红外指示激光,打标物表面形成漫反射光斑,漫反射光斑透过滤光片后被感光元件摄取并成像在条状感光区域上,漫反射光斑与感光元件的连线方向设置成与指示激光出射方向不重合;The laser pointer emits a single wavelength red or infrared indicating laser to the surface of the marking object in a bundle manner, and a diffuse reflection spot is formed on the surface of the marking object, and the diffuse reflection spot is absorbed by the photosensitive element and imaged in the strip photosensitive image after being transmitted through the filter. In the area, the direction of the connection between the diffuse reflection spot and the photosensitive element is set to be different from the direction in which the laser is emitted;

依据光斑在条状感光区域上不同的成像位置计算出指示激光出射方向与光斑和感光元件连线方向的夹角,并进一步计算出打标物表面至扫描头的距离,并将距离信息反馈给控制器;所述漫反射光斑即为所述反馈激光。According to the different imaging positions of the spot on the strip photosensitive area, the angle indicating the direction of the laser exit and the direction of the connection between the spot and the photosensitive element is calculated, and the distance from the surface of the marking object to the scanning head is further calculated, and the distance information is fed back to a controller; the diffuse reflection spot is the feedback laser.

方案一的改进:还包括控制盒,控制盒与控制器连接,控制盒上设有控制按钮,用于控制测距组件启动和/或停止测距程序。Improvement of the first scheme: further comprising a control box, the control box is connected with the controller, and the control box is provided with a control button for controlling the ranging component to start and/or stop the ranging procedure.

方案一的改进:所述光路组件更具体地包括至少1个固定的凸透镜和至少1个活动的凹透镜;还包括沿打标激光光路方向延伸的导轨,设置在导轨上的支架,凹透镜固定在支架上,还包括与支架直接或间接连接的摆动电机,摆动电机控制支架沿导轨方向往返滑动,摆动电机与控制器连接。The improvement of the first aspect: the optical path assembly more specifically includes at least one fixed convex lens and at least one movable concave lens; further comprising a guide rail extending along the direction of the marking laser light path, a bracket disposed on the guide rail, and the concave lens fixed on the bracket The swing motor is directly or indirectly connected to the bracket, and the swing motor control bracket slides back and forth along the guide rail, and the swing motor is connected with the controller.

方案一的改进:所述光路组件还包括支撑座,所述导轨设置在支撑座上。Improvement of the first solution: the optical path assembly further includes a support base, and the guide rail is disposed on the support base.

方案一的改进:所述导轨上设有静止点,所述静止点一侧的导轨形成移动正区,另一侧的导轨形成移动负区,所述导轨上沿所述移动正区到移动负区的方向上,形成有若干个抖动区,所述支架在所述导轨上的任一抖动区的范围内进行往复移动。The improvement of the first scheme: the rail is provided with a stationary point, the rail on one side of the stationary point forms a moving positive zone, and the rail on the other side forms a moving negative zone, and the moving rail along the moving positive zone moves to a negative In the direction of the zone, a plurality of dithering zones are formed, the carriages reciprocating over any of the dithering zones on the rail.

方案一的改进:所述移动正区的区间范围为0~10mm;所述移动负区的区间范围为0~10mm。The improvement of the first scheme: the interval of the moving positive zone ranges from 0 to 10 mm; and the interval of the moving negative zone ranges from 0 to 10 mm.

方案一的改进:所述抖动区的区间范围为0~1mm。Improvement of the first scheme: the interval of the jitter zone ranges from 0 to 1 mm.

方案一的改进:所述导轨上设有正向限位件和反向限位件,所述正向限位件设在所述导轨上移动正区所在的一侧,用于限制支架在移动正区上的最大位移,所述反向限位件设 在所述导轨上移动负区所在的一侧,用于限制支架在移动负区上的最大位移。The improvement of the first solution: the guide rail is provided with a positive limiting member and a reverse limiting member, and the positive limiting member is disposed on a side of the guide rail on which the positive region is located, for limiting the movement of the bracket The maximum displacement on the positive zone, the reverse limiting member is disposed on a side of the guide rail on which the negative region is moved for limiting the maximum displacement of the bracket on the negative moving region.

方案二:一种激光打标机,包括底座和底座上用于放置打标物的打标机台,打标机台可上下移动,位于打标机台上方的机架,设置在机架上的托台,托台上设置有激光打标组件,激光打标组件包括依次安装的激光器、光路组件和扫描头,光路组件包括若干凹透镜和/或凸透镜,位于激光器和扫描头之间,用于调节入射激光的光束焦距,打标激光自激光器出射,经过光路组件,入射至扫描头,扫描头包括若干反射透镜,用于改变打标激光的方向,使打标激光朝向打标机台射出;Solution 2: A laser marking machine, comprising a marking machine for placing a marking object on a base and a base, the marking machine can be moved up and down, and the frame is located above the marking machine, and is arranged on the frame. a pallet, the laser marking component is disposed on the pallet, the laser marking component comprises a laser, an optical path component and a scanning head which are sequentially installed, and the optical path component comprises a plurality of concave lenses and/or convex lenses between the laser and the scanning head for Adjusting the focal length of the incident laser beam, the marking laser is emitted from the laser, passes through the optical path component, and is incident on the scanning head. The scanning head includes a plurality of reflecting lenses for changing the direction of the marking laser, so that the marking laser is emitted toward the marking machine;

还包括控制器和用于驱动打标机台上下移动的第二驱动组件,第二驱动组件包括若干驱动电机,驱动电机直接或间接连接打标机台,所述控制器控制驱动电机驱动打标机台上下移动;The controller further includes a second driving component for driving the marking machine to move up and down, the second driving component comprises a plurality of driving motors, and the driving motor is directly or indirectly connected to the marking machine, and the controller controls the driving motor to drive the marking The machine moves up and down;

还包括设置在托台或者激光打标组件上的测距组件,测距组件包括激光指示器和激光传感器;测距组件、控制器和第二驱动组件依次相连;激光指示器用于向打标物表面发射指示激光,激光传感器用于接收经打标物表面漫反射指示激光的反馈激光,指示激光与反馈激光不重合;激光传感器向控制器发送感应信号,控制器用于根据感应信号计算指示激光与反馈激光的夹角并进一度计算出打标物表面到扫描头的距离;控制器向第二驱动组件发送控制信号,第二驱动组件的驱动电机根据控制信号驱动打标机台移动,使激光打标组件的扫描头与打标物表面的距离匹配激光打标机的打标焦距。The utility model also comprises a distance measuring component arranged on the pallet or the laser marking component, the distance measuring component comprises a laser pointer and a laser sensor; the distance measuring component, the controller and the second driving component are connected in sequence; the laser pointer is used for marking the object The surface emitting indicator laser, the laser sensor is configured to receive the feedback laser of the surface of the marking object by the diffuse reflection indicating laser, the indicating laser does not coincide with the feedback laser; the laser sensor sends the sensing signal to the controller, and the controller is configured to calculate the indicating laser according to the sensing signal The angle of the feedback laser is further calculated to calculate the distance from the surface of the marking object to the scanning head; the controller sends a control signal to the second driving component, and the driving motor of the second driving component drives the marking machine to move according to the control signal, so that the laser strikes The distance between the scanning head of the standard component and the surface of the marking object matches the marking focal length of the laser marking machine.

方案二的改进:底座的上表面开设有竖向延伸的滑动腔,打标机台设置在滑动腔内,滑动腔内设置与打标平台相连的所述第二驱动组件。The improvement of the second solution: the upper surface of the base is provided with a vertically extending sliding cavity, and the marking machine is disposed in the sliding cavity, and the second driving component connected to the marking platform is disposed in the sliding cavity.

方案二的改进:激光指示器用于向打标物表面预置的特征点发射指示激光,激光传感器用于接收经特征点反射的反馈激光并向控制器发送感应信号,控制器用于根据感应信号计算特征点到扫描头的垂直方向距离并向第一驱动组件或第二驱动组件发送控制信号,第一驱动组件根据控制信号驱动激光打标组件或第二驱动组件根据控制信息驱动打标机台移动至打标物表面打标起始点位于激光打标组件扫描头的打标焦距下方。Improvement of the second scheme: the laser pointer is used to emit an indication laser to the feature points preset on the surface of the marking object, the laser sensor is used to receive the feedback laser reflected by the characteristic point and send an induction signal to the controller, and the controller is configured to calculate according to the sensing signal a vertical distance of the feature point to the scan head and transmitting a control signal to the first driving component or the second driving component, the first driving component driving the laser marking component according to the control signal or the second driving component driving the marking machine to move according to the control information The marking starting point to the surface of the marking object is located below the marking focal length of the scanning head of the laser marking assembly.

方案二的改进:激光指示器在打标物表面打标起始点位于激光打标组件扫描头的打标焦距下方后,再次向打标物体表面发射指示激光,激光传感器用于接收经打标物表面漫反射的反馈激光并向控制器发送感应信号,控制器用于根据感应信号计算打标物体表面到扫描头的垂直距离并向第一驱动组件或第二驱动组件发送微调信号,第一驱动组件或第二驱动组件用于根据微调信号进行驱动微调校准。Improvement of the second scheme: the laser pointer is used to receive the marking laser on the surface of the marking object after the marking starting point is located below the marking focal length of the scanning head of the laser marking component, and the laser sensor is used to receive the marking object. The surface is diffusely reflected by the feedback laser and sends an induction signal to the controller, and the controller is configured to calculate a vertical distance from the surface of the marking object to the scanning head according to the sensing signal and send a fine adjustment signal to the first driving component or the second driving component, the first driving component Or the second drive component is configured to drive the fine adjustment calibration according to the trimming signal.

方案二的改进:所述扫描头包括若干反射透镜,若干反射透镜具体为依次安装的X反射镜和Y反射镜,X反射镜安装在X电机的转动输出轴上,Y反射镜安装在Y电机的转动输出轴上,X电机的转动轴线方向与Y电机的转动轴线方向相互异面垂直,打标激光依次射至X反射镜和Y反射镜上,经过X反射镜和Y反射镜改变方向后,使打标激光以扫描的方式朝向打标机台射出。The improvement of the second scheme: the scanning head comprises a plurality of reflecting lenses, and the plurality of reflecting lenses are specifically X mirrors and Y mirrors installed in sequence, the X mirrors are mounted on the rotating output shaft of the X motor, and the Y mirrors are mounted on the Y motor On the rotating output shaft, the direction of the rotation axis of the X motor and the direction of the rotation axis of the Y motor are perpendicular to each other, and the marking laser is sequentially incident on the X mirror and the Y mirror, and after the X mirror and the Y mirror change direction The marking laser is scanned toward the marking machine in a scanning manner.

方案二的改进:所述测距组件包括激光指示器和激光传感器,所述激光传感器具体包括滤光片和感光元件,感光元件上具有条状感光区域,条状感光区域前设置所述滤光片,激光指示器和条状感光区域设置成至少有一平面同时经过激光指示器所发出指示激光的出射方向和条状感光区域的两端延伸方向;The improvement of the second embodiment: the distance measuring component comprises a laser pointer and a laser sensor, the laser sensor specifically comprises a filter and a photosensitive element, the photosensitive element has a strip-shaped photosensitive area, and the filter is arranged in front of the strip-shaped photosensitive area The sheet, the laser pointer and the strip-shaped photosensitive region are disposed to have at least one plane simultaneously passing through the laser pointer to indicate an exit direction of the laser and an extending direction of both ends of the strip-shaped photosensitive region;

激光指示器以集束的方式向打标物表面发射单一波长的红色或红外指示激光,打标物 表面形成漫反射光斑,漫反射光斑透过滤光片后被感光元件摄取并成像在条状感光区域上,漫反射光斑与感光元件的连线方向设置成与指示激光出射方向不重合;The laser pointer emits a single wavelength red or infrared indicating laser to the surface of the marking object in a bundle manner, and a diffuse reflection spot is formed on the surface of the marking object, and the diffuse reflection spot is absorbed by the photosensitive element and imaged in the strip photosensitive image after being transmitted through the filter. In the area, the direction of the connection between the diffuse reflection spot and the photosensitive element is set to be different from the direction in which the laser is emitted;

依据光斑在条状感光区域上不同的成像位置计算出指示激光出射方向与光斑和感光元件连线方向的夹角,并进一步计算出打标物表面至扫描头的距离,并将距离信息反馈给控制器;所述漫反射光斑即为所述反馈激光。According to the different imaging positions of the spot on the strip photosensitive area, the angle indicating the direction of the laser exit and the direction of the connection between the spot and the photosensitive element is calculated, and the distance from the surface of the marking object to the scanning head is further calculated, and the distance information is fed back to a controller; the diffuse reflection spot is the feedback laser.

方案二的改进:还包括控制盒,控制盒与控制器连接,控制盒上设有控制按钮,用于控制测距组件启动和/或停止测距程序。Improvement of the second scheme: further comprising a control box, the control box is connected with the controller, and the control box is provided with a control button for controlling the ranging component to start and/or stop the ranging procedure.

方案二的改进:所述光路组件更具体地包括至少1个固定的凸透镜和至少1个活动的凹透镜;还包括沿打标激光光路方向延伸的导轨,设置在导轨上的支架,凹透镜固定在支架上,还包括与支架直接或间接连接的摆动电机,摆动电机控制支架沿导轨方向往返滑动,摆动电机与控制器连接。The improvement of the second embodiment: the optical path assembly more specifically includes at least one fixed convex lens and at least one movable concave lens; further comprising a guide rail extending along the direction of the marking laser light path, a bracket disposed on the guide rail, and the concave lens fixed on the bracket The swing motor is directly or indirectly connected to the bracket, and the swing motor control bracket slides back and forth along the guide rail, and the swing motor is connected with the controller.

方案二的改进:所述光路组件还包括支撑座,所述导轨设置在支撑座上。Improvement of the second solution: the optical path assembly further includes a support base, and the guide rail is disposed on the support base.

方案二的改进:所述导轨上设有静止点,所述静止点一侧的导轨形成移动正区,另一侧的导轨形成移动负区,所述导轨上沿所述移动正区到移动负区的方向上,形成有若干个抖动区,所述支架在所述导轨上的任一抖动区的范围内进行往复移动。The improvement of the second scheme: the rail is provided with a stationary point, the rail on one side of the stationary point forms a moving positive zone, and the rail on the other side forms a moving negative zone, and the moving rail along the moving positive zone moves to a negative In the direction of the zone, a plurality of dithering zones are formed, the carriages reciprocating over any of the dithering zones on the rail.

方案二的改进:所述移动正区的区间范围为0~10mm;所述移动负区的区间范围为0~10mm。The improvement of the second scheme: the interval of the moving positive zone ranges from 0 to 10 mm; and the interval of the moving negative zone ranges from 0 to 10 mm.

方案二的改进:所述抖动区的区间范围为0~1mm。Improvement of the second scheme: the interval of the jitter zone ranges from 0 to 1 mm.

方案二的改进:所述导轨上设有正向限位件和反向限位件,所述正向限位件设在所述导轨上移动正区所在的一侧,用于限制支架在移动正区上的最大位移,所述反向限位件设在所述导轨上移动负区所在的一侧,用于限制支架在移动负区上的最大位移。The improvement of the second solution: the guide rail is provided with a positive limiting member and a reverse limiting member, and the positive limiting member is disposed on a side of the guide rail on which the positive region is located, for limiting the movement of the bracket The maximum displacement on the positive zone, the reverse limiting member is disposed on a side of the guide rail on which the negative region is moved for limiting the maximum displacement of the bracket on the negative moving region.

方案三:一种基于方案一或方案二的调节扫描头和打标物距离的方法,激光指示器向打标物表面发射激光;激光传感器接收经打标物体表面漫反射的反馈激光并向控制器发送感应信号;控制器根据感应信号计算打标物体表面到扫描头的垂直距离并向第一驱动组件或第二驱动组件发送控制信号;第一驱动组件根据控制信号驱动激光打标组件或第二驱动组件根据控制信息驱动打标机台移动至打标物表面打标起始点位于激光打标组件扫描头的打标焦距下方。Scheme 3: A method for adjusting the distance between the scanning head and the marking object based on the first or second method, the laser pointer emits laser light to the surface of the marking object; the laser sensor receives the feedback laser of the diffuse reflection on the surface of the marking object and controls Transmitting a sensing signal; the controller calculates a vertical distance from the surface of the marking object to the scanning head according to the sensing signal and sends a control signal to the first driving component or the second driving component; the first driving component drives the laser marking component according to the control signal or The second driving component drives the marking machine to move to the surface of the marking object according to the control information. The marking starting point is located below the marking focal length of the scanning head of the laser marking component.

方案三的改进:激光指示器向打标物体表面预置的特征点发射激光;激光传感器接收经特征点反射的激光并向控制器发送感应信号。Improvement of the third scheme: the laser pointer emits laser light to the feature points preset on the surface of the marking object; the laser sensor receives the laser light reflected by the characteristic point and sends an induction signal to the controller.

方案三的改进:激光指示器再次向打标物体表面发射指示激光;激光传感器接收经打标物体表面反射的激光并向控制器发送感应信号;控制器根据感应信号计算打标物体表面到扫描头的垂直距离并向第一驱动组件或第二驱动组件发送微调信号;第一驱动组件或第二驱动组件根据微调信号进行驱动微调校准。Improvement of scheme 3: the laser pointer again emits an indication laser to the surface of the marking object; the laser sensor receives the laser light reflected by the surface of the marking object and sends an induction signal to the controller; the controller calculates the surface of the marking object to the scanning head according to the sensing signal The vertical distance sends a trimming signal to the first driving component or the second driving component; the first driving component or the second driving component performs driving fine tuning calibration according to the trimming signal.

方案四:一种基于方案一或方案二的打标机自动对焦方法,所述光路组件包括至少1个固定的凸透镜和至少1个活动的凹透镜;还包括沿打标激光光亮方向延伸的导轨,设置在导轨上的支架,凹透镜固定在支架上,还包括与支架直接或间接连接的摆动电机,摆动电机控制支架沿导轨方向往返滑动,摆动电机与控制器连接;在扫描头与打标物表面特征参考点的距离匹配激光打标机的打标焦距后,激光指示器再次向打标物体表面发射指示激光,激光传感器接收经打标物表面漫反射的反馈激光并向控制器发送感应信号,控制器再次根据感应信号计算打标物表面特征参考点到扫描头的垂直距离,并向摆动电机发出控制 信号,驱动支架及其凹透镜在导轨上滑动以改变打标机的打标焦距至打标焦距等于打标物表面到扫描头的垂直距离。Scheme 4: A marking machine autofocus method based on the first or second aspect, the optical path assembly comprising at least one fixed convex lens and at least one movable concave lens; and a guide rail extending along the marking direction of the marking laser a bracket disposed on the guide rail, the concave lens is fixed on the bracket, and further comprises a swing motor directly or indirectly connected to the bracket, the swing motor control bracket slides back and forth along the guide rail, and the swing motor is connected with the controller; on the surface of the scan head and the marking object After the distance of the feature reference point matches the marking focal length of the laser marking machine, the laser pointer again emits an indication laser to the surface of the marking object, and the laser sensor receives the feedback laser diffusedly reflected on the surface of the marking object and sends an induction signal to the controller. The controller again calculates the vertical distance from the reference point of the surface feature of the marking object to the scanning head according to the sensing signal, and sends a control signal to the swinging motor, and drives the bracket and its concave lens to slide on the guide rail to change the marking focal length of the marking machine to mark The focal length is equal to the vertical distance from the surface of the marking to the scanning head.

方案四的改进:还包括与控制器连接的控制终端,控制终端内存储有打标物的数字模型,在打标激光射在打标物表面除特征参考点以外的点时,控制终端依据打标物的数字模型以及特征参考点到扫描头的垂直距离计算出打标物表面除特征参考点以外的点与扫描头的实时距离,并向控制器发出信号,控制器控制摆动电机调节支架及其凹透镜在导轨上的滑动位置以再次使打标焦距等于打标物表面除特征参考点以外的点与扫描头的实时距离。Improvement of scheme 4: further comprising a control terminal connected to the controller, wherein the control terminal stores a digital model of the marking object, and when the marking laser is shot on the surface of the marking object except the feature reference point, the control terminal is based on playing The digital model of the target and the vertical distance from the feature reference point to the scan head calculate the real-time distance between the point of the target surface except the feature reference point and the scan head, and send a signal to the controller, and the controller controls the swing motor adjustment bracket and The sliding position of the concave lens on the guide rail again causes the marking focal length to be equal to the real-time distance of the point of the marking object other than the feature reference point from the scanning head.

方案五:一种基于方案一或方案二的自动对焦打标方法,将打标物放置于打标机台上,位于扫描头的正下方;Scheme 5: An auto-focus marking method based on the first scheme or the second scheme, the marking object is placed on the marking machine platform, directly below the scanning head;

操作控制盒,向控制器发送控制请求,控制测距组件的激光指示器向打标物表面发射指示激光,在打标物表面形成漫反射光斑,感光元件的条状感光区域朝扫描头的正下方接收感光信息;Operating the control box, sending a control request to the controller, controlling the laser pointer of the ranging component to emit an indicating laser to the surface of the marking object, forming a diffuse reflection spot on the surface of the marking object, and the strip-shaped photosensitive area of the photosensitive element is facing the scanning head Receiving photographic information below;

如果条状感光区域未摄取到漫反射光斑的信息,则控制器控制打标机台下移或控制托台上移使扫描头与打标物之间的距离增大,并使感光元件再次摄取漫反射光斑的信息,如仍然未摄取到漫反射光斑的信息,则再次增大扫描头与打标物之间的距离,直至摄取到漫反射光斑的信息或距离增大到行程尽头;If the strip photosensitive area does not pick up the information of the diffuse reflection spot, the controller controls the marking machine to move down or control the upshift of the tray to increase the distance between the scanning head and the marking object, and the photosensitive element is ingested again. The information of the diffuse reflection spot, such as the information that still does not ingest the diffuse reflection spot, increases the distance between the scanning head and the marking object again until the information or distance of the diffuse reflection spot is increased to the end of the stroke;

如果在行程尽头仍未摄取到漫反射光斑的信息,则开始逐渐减小扫描头与打标物之间的距离,直至摄取到漫反射光斑的信息或扫描头与打标物之间的距离基本等于打标焦距,如果仍未摄取到漫反射光斑的信息则停止工作并报错;If the information of the diffuse reflection spot is not taken at the end of the stroke, the distance between the scan head and the marking object is gradually reduced until the information of the diffuse reflection spot or the distance between the scanning head and the marking object is basically Equal to the marking focal length, if it still does not ingest the information of the diffuse reflection spot, stop working and report an error;

摄取到漫反射光斑的信息后,控制器计算当前扫描头与打标物之间的距离,并控制打标机台或托台移动至扫描头与打标物之间的距离基本等于打标焦距;After ingesting the information of the diffuse reflection spot, the controller calculates the distance between the current scanning head and the marking object, and controls the marking machine or the table to move to the distance between the scanning head and the marking object is substantially equal to the marking focal length. ;

在扫描头与打标物之间的距离移动至基本等于打标焦距的位置,重复若干次以下动作:控制器计算当前扫描头与打标物之间的距离,并控制打标机台或托台移动至扫描头与打标物之间的距离等于打标焦距;The distance between the scanning head and the marking object is moved to a position substantially equal to the marking focal length, and the following actions are repeated: the controller calculates the distance between the current scanning head and the marking object, and controls the marking machine or the supporting machine. The distance moved by the table to the scanning head and the marking object is equal to the marking focal length;

激光器发出打标激光,打标激光依次经过光路组件和扫描头后打在打标物上,扫描头用于控制打标激光以扫描的方式依次打在打标物的表面,光路组件用于改变打标激光的打标焦距以适应打标物表面不同位置的高低起伏变化;The laser emits a marking laser, and the marking laser passes through the optical path component and the scanning head and then hits the marking object. The scanning head is used to control the marking laser to sequentially hit the surface of the marking object in a scanning manner, and the optical path component is used for changing. Marking the focal length of the marking laser to adapt to the high and low fluctuations of different positions on the surface of the marking object;

利用带有显示屏幕的电脑连接控制器,输入需要在打标物表面上打印出来的可视图案,控制器将图案分割为由点阵构成的图,控制器依据点阵图控制扫描头以扫描的方式将打标激光打在点阵图所覆盖的打标物表面区域上,光路组件控制打标激光的打标焦点落在所经过的点阵图覆盖区域的打标物表面上。Using a computer with a display screen to connect the controller, input a visual pattern that needs to be printed on the surface of the marking object, the controller divides the pattern into a map consisting of a dot matrix, and the controller controls the scanning head to scan according to the dot pattern The marking laser is struck on the surface area of the marking object covered by the dot pattern, and the marking component of the optical path component controlling the marking laser falls on the surface of the marking object in the coverage area of the bitmap.

方案五的改进:光路组件包括至少1个固定的凸透镜和至少1个活动的凹透镜;还包括沿打标激光光路方向延伸的导轨,设置在导轨上的支架,凹透镜固定在支架上,还包括与支架直接或间接连接的摆动电机,摆动电机控制支架沿导轨方向往返滑动,摆动电机与控制器连接。The improvement of the fifth scheme: the optical path assembly comprises at least one fixed convex lens and at least one movable concave lens; further comprising a guide rail extending along the direction of the marking laser light path, a bracket disposed on the guide rail, the concave lens being fixed on the bracket, and including The swing motor is directly or indirectly connected to the bracket, and the swing motor control bracket slides back and forth along the guide rail, and the swing motor is connected with the controller.

方案五的改进:电脑内存储有打标物的3D数字模型,在打标激光射在打标物表面时,控制器依据打标物的数字模型以及打标物表面光斑测距点到扫描头的距离计算出打标物表面各打标点与扫描头的实时距离,并向控制器发出信号,控制器控制摆动电机调节支架及其凹透镜在导轨上的滑动位置以使打标焦距动态匹配打标点与扫描头的实时距离。Improvement of scheme 5: The 3D digital model of the marking object is stored in the computer. When the marking laser is shot on the surface of the marking object, the controller according to the digital model of the marking object and the surface spot measuring point of the marking object to the scanning head The distance is calculated from the real-time distance between the marking points on the surface of the marking object and the scanning head, and a signal is sent to the controller, and the controller controls the sliding position of the swinging motor adjusting bracket and the concave lens on the guide rail to dynamically match the marking focal length. The real-time distance between the punctuation and the scan head.

方案六:一种基于方案一或方案二的自动对焦打标方法,将打标物放置于打标机台上,位于扫描头的正下方;Scheme 6: An auto-focus marking method based on the first scheme or the second scheme, the marking object is placed on the marking machine platform, directly below the scanning head;

操作控制盒,向控制器发送控制请求,控制测距组件的激光指示器向打标物表面发射指示激光,在打标物表面形成漫反射光斑,感光元件的条状感光区域朝扫描头的正下方接收感光信息;Operating the control box, sending a control request to the controller, controlling the laser pointer of the ranging component to emit an indicating laser to the surface of the marking object, forming a diffuse reflection spot on the surface of the marking object, and the strip-shaped photosensitive area of the photosensitive element is facing the scanning head Receiving photographic information below;

如果条状感光区域未摄取到漫反射光斑的信息,则控制器控制打标机台下移或控制托台上移使扫描头与打标物之间的距离增大至最大行程位置,感光元件再次摄取漫反射光斑的信息,如仍然未摄取到漫反射光斑的信息,则开始逐渐减小扫描头与打标物之间的距离,直至摄取到漫反射光斑的信息或扫描头与打标物之间的距离基本等于打标焦距,如果仍未摄取到漫反射光斑的信息则停止工作并报错;If the strip photosensitive area does not pick up the information of the diffuse reflection spot, the controller controls the marking machine to move down or control the upshift of the tray to increase the distance between the scanning head and the marking object to the maximum stroke position, the photosensitive element Re-ingesting the information of the diffuse reflection spot, such as the information that still does not ingest the diffuse reflection spot, begins to gradually reduce the distance between the scanning head and the marking object until the information of the diffuse reflection spot or the scanning head and the marking object are ingested. The distance between them is basically equal to the focal length of the marking, and if the information of the diffuse reflection spot is still not taken, the work stops and an error is reported;

摄取到漫反射光斑的信息后,控制器计算当前扫描头与打标物之间的距离,并控制打标机台或托台移动至扫描头与打标物之间的距离基本等于打标焦距;After ingesting the information of the diffuse reflection spot, the controller calculates the distance between the current scanning head and the marking object, and controls the marking machine or the table to move to the distance between the scanning head and the marking object is substantially equal to the marking focal length. ;

在扫描头与打标物之间的距离移动至基本等于打标焦距的位置,重复若干次以下动作:控制器计算当前扫描头与打标物之间的距离,并控制打标机台或托台移动至扫描头与打标物之间的距离等于打标焦距;The distance between the scanning head and the marking object is moved to a position substantially equal to the marking focal length, and the following actions are repeated: the controller calculates the distance between the current scanning head and the marking object, and controls the marking machine or the supporting machine. The distance moved by the table to the scanning head and the marking object is equal to the marking focal length;

激光器发出打标激光,打标激光依次经过光路组件和扫描头后打在打标物上,扫描头用于控制打标激光以扫描的方式依次打在打标物的表面,光路组件用于改变打标激光的打标焦距以适应打标物表面不同位置的高低起伏变化;The laser emits a marking laser, and the marking laser passes through the optical path component and the scanning head and then hits the marking object. The scanning head is used to control the marking laser to sequentially hit the surface of the marking object in a scanning manner, and the optical path component is used for changing. Marking the focal length of the marking laser to adapt to the high and low fluctuations of different positions on the surface of the marking object;

利用带有显示屏幕的电脑连接控制器,输入需要在打标物表面上打印出来的可视图案,控制器将图案分割为由点阵构成的图,控制器依据点阵图控制扫描头以扫描的方式将打标激光打在点阵图所覆盖的打标物表面区域上,光路组件控制打标激光的打标焦点落在所经过的点阵图覆盖区域的打标物表面上。Using a computer with a display screen to connect the controller, input a visual pattern that needs to be printed on the surface of the marking object, the controller divides the pattern into a map consisting of a dot matrix, and the controller controls the scanning head to scan according to the dot pattern The marking laser is struck on the surface area of the marking object covered by the dot pattern, and the marking component of the optical path component controlling the marking laser falls on the surface of the marking object in the coverage area of the bitmap.

方案七:一种激光打标机,包括用于放置打标物的打标机台,位于打标机台上的机架,设置在机架上的托台,所述托台上端设置有激光打标组件;所述激光打标组件包括依次安装的激光器、光路组件和扫描头;Scheme 7: A laser marking machine, comprising a marking machine for placing a marking object, a frame on the marking machine table, a pallet arranged on the frame, and a laser at the upper end of the pallet a marking component; the laser marking component comprises a laser, an optical path component and a scanning head;

所述光路组件包括若干凹透镜和/或凸透镜,位于激光器和扫描头之间,用于调节入射激光的光束焦距;打标激光自激光器出射,经过所述光路组件,入射至扫描头;扫描头包括若干反射透镜,用于改变打标激光的方向,使打标激光朝向打标机台射出;The optical path assembly includes a plurality of concave lenses and/or convex lenses between the laser and the scanning head for adjusting the focal length of the incident laser light; the marking laser is emitted from the laser, passes through the optical path assembly, and is incident on the scanning head; the scanning head includes a plurality of reflective lenses for changing the direction of the marking laser to cause the marking laser to be emitted toward the marking machine;

所述光路组件更具体地包括支撑座、支架、凹透镜和凸透镜,所述支撑座上设置有沿激光光路延伸的导轨,支架设置在导轨上并可沿导轨滑动,凹透镜固定在支架上,还包括与支架直接或间接连接的摆动电机,摆动电机控制支架沿导轨方向往返滑动,摆动电机与控制器连接;The optical path assembly more specifically includes a support base, a bracket, a concave lens and a convex lens. The support base is provided with a guide rail extending along the laser optical path. The bracket is disposed on the guide rail and can slide along the guide rail, and the concave lens is fixed on the bracket, and further includes a swing motor directly or indirectly connected to the bracket, the swing motor control bracket slides back and forth along the guide rail, and the swing motor is connected with the controller;

还包括设置在托台或者激光打标组件上的测距组件,测距组件包括激光指示器和激光传感器;测距组件与控制器连接;激光指示器用于向打标物表面发射指示激光,激光传感器用于接收经打标物表面漫反射指示激光的反馈激光,指示激光与反馈激光不重合;激光传感器向控制器发送感应信号,控制器用于根据感应信号计算指示激光与反馈激光的夹角并进一度计算出打标物表面到扫描头的距离,并将距离信息反馈给控制器;The utility model also comprises a distance measuring component arranged on the pallet or the laser marking component, the distance measuring component comprises a laser pointer and a laser sensor; the distance measuring component is connected with the controller; the laser pointer is used for emitting the indicating laser, the laser to the surface of the marking object The sensor is configured to receive a feedback laser of the surface of the marking surface by the diffuse reflection indicating laser, indicating that the laser does not coincide with the feedback laser; the laser sensor sends the sensing signal to the controller, and the controller is configured to calculate the angle between the indicating laser and the feedback laser according to the sensing signal. Once calculated the distance from the surface of the marking object to the scanning head, and feedback the distance information to the controller;

所述控制器向所述摆动电机发送控制信号,所述摆动电机驱动支架沿导轨滑动,使激光打标机的打标焦距匹配激光打标组件的扫描头与打标物表面的距离。The controller sends a control signal to the swing motor, and the swing motor drives the bracket to slide along the guide rail, so that the marking focal length of the laser marking machine matches the distance between the scanning head of the laser marking component and the surface of the marking object.

方案七的改进:所述扫描头包括若干反射透镜,若干反射透镜具体为依次安装的X反射镜和Y反射镜,X反射镜安装在X电机的转动输出轴上,Y反射镜安装在Y电机的转动输出轴上,X电机的转动轴线方向与Y电机的转动轴线方向相互异面垂直,打标激光依次射至X反射镜和Y反射镜上,经过X反射镜和Y反射镜改变方向后,使打标激光以扫描的方式朝向打标机台射出。Improvement of the seventh scheme: the scanning head includes a plurality of reflecting lenses, and the plurality of reflecting lenses are specifically X mirrors and Y mirrors installed in sequence, the X mirrors are mounted on the rotating output shaft of the X motor, and the Y mirrors are mounted on the Y motor On the rotating output shaft, the direction of the rotation axis of the X motor and the direction of the rotation axis of the Y motor are perpendicular to each other, and the marking laser is sequentially incident on the X mirror and the Y mirror, and after the X mirror and the Y mirror change direction The marking laser is scanned toward the marking machine in a scanning manner.

方案七的改进:所述测距组件包括激光指示器和激光传感器,所述激光传感器具体包括滤光片和感光元件,感光元件上具有条状感光区域,条状感光区域前设置所述滤光片,激光指示器和条状感光区域设置成至少有一平面同时经过激光指示器所发出指示激光的出射方向和条状感光区域的两端延伸方向;Improvement of the seventh aspect: the distance measuring component comprises a laser pointer and a laser sensor, the laser sensor specifically comprises a filter and a photosensitive element, the photosensitive element has a strip-shaped photosensitive area, and the filter is arranged in front of the strip-shaped photosensitive area The sheet, the laser pointer and the strip-shaped photosensitive region are disposed to have at least one plane simultaneously passing through the laser pointer to indicate an exit direction of the laser and an extending direction of both ends of the strip-shaped photosensitive region;

激光指示器以集束的方式向打标物表面发射单一波长的红色或红外指示激光,打标物表面形成漫反射光斑,漫反射光斑透过滤光片后被感光元件摄取并成像在条状感光区域上,漫反射光斑与感光元件的连线方向设置成与指示激光出射方向不重合;The laser pointer emits a single wavelength red or infrared indicating laser to the surface of the marking object in a bundle manner, and a diffuse reflection spot is formed on the surface of the marking object, and the diffuse reflection spot is absorbed by the photosensitive element and imaged in the strip photosensitive image after being transmitted through the filter. In the area, the direction of the connection between the diffuse reflection spot and the photosensitive element is set to be different from the direction in which the laser is emitted;

依据光斑在条状感光区域上不同的成像位置计算出指示激光出射方向与光斑和感光元件连线方向的夹角,并进一步计算出打标物表面至扫描头的距离,并将距离信息反馈给控制器;所述漫反射光斑即为所述反馈激光。According to the different imaging positions of the spot on the strip photosensitive area, the angle indicating the direction of the laser exit and the direction of the connection between the spot and the photosensitive element is calculated, and the distance from the surface of the marking object to the scanning head is further calculated, and the distance information is fed back to a controller; the diffuse reflection spot is the feedback laser.

方案七的改进:所述导轨上设有静止点,所述静止点一侧的导轨形成移动正区,另一侧的导轨形成移动负区,所述导轨上沿所述移动正区到移动负区的方向上,形成有若干个抖动区,所述支架在所述导轨上的任一抖动区的范围内进行往复移动。Improvement of the seventh scheme: the rail is provided with a stationary point, the rail on one side of the stationary point forms a moving positive zone, and the rail on the other side forms a moving negative zone, and the moving rail along the moving positive zone moves to a negative In the direction of the zone, a plurality of dithering zones are formed, the carriages reciprocating over any of the dithering zones on the rail.

方案七的改进:所述移动正区的区间范围为0~10mm;所述移动负区的区间范围为0~10mm。The improvement of the seventh scheme: the interval of the moving positive region ranges from 0 to 10 mm; and the interval of the moving negative region ranges from 0 to 10 mm.

方案七的改进:所述抖动区的区间范围为0~1mm。Improvement of Scheme 7: The range of the jitter zone ranges from 0 to 1 mm.

方案七的改进:所述导轨上设有正向限位件和反向限位件,所述正向限位件设在所述导轨上移动正区所在的一侧,用于限制支架在移动正区上的最大位移,所述反向限位件设在所述导轨上移动负区所在的一侧,用于限制支架在移动负区上的最大位移。The improvement of the seventh solution: the guide rail is provided with a positive limiting member and a reverse limiting member, and the positive limiting member is disposed on a side of the guide rail on which the positive region is located, for limiting the movement of the bracket The maximum displacement on the positive zone, the reverse limiting member is disposed on a side of the guide rail on which the negative region is moved for limiting the maximum displacement of the bracket on the negative moving region.

方案七的改进:所述激光指示器用于向打标物表面预置的特征点发射指示激光,感光元件用于摄取特征点的光斑信息,并向控制器发送光斑信息,控制器根据光斑信息计算特征点到扫描头的垂直方向距离并向摆动电机发送控制信号,所述摆动电机根据控制信号驱动支架沿导轨滑动至移动正区或移动负区,使打标物表面打标起始点位于激光打标组件扫描头的打标焦距下方。Improvement of the seventh scheme: the laser pointer is used to emit an indication laser to a feature point preset on the surface of the marking object, and the photosensitive element is used for taking spot information of the feature point, and transmitting spot information to the controller, and the controller calculates the spot information according to the spot information. The characteristic point is to the vertical direction distance of the scanning head and sends a control signal to the swing motor, and the swing motor drives the bracket to slide along the guide rail to the moving positive region or the moving negative region according to the control signal, so that the marking surface of the marking object is located at the laser hitting point. Below the marking focal length of the scanning head of the component.

方案七的改进:激光指示器在打标物表面打标起始点位于激光打标组件扫描头的打标焦距下方后,再次向打标物体表面发射指示激光,感光元件用于摄取特征点的光斑信息,并向控制器发送光斑信息,控制器根据光斑信息计算打标物体表面到扫描头的垂直距离并向摆动电机发送微调信号,摆动电机根据微调信号进行驱动微调校准。Improvement of Scheme 7: After the marking point of the laser pointer is below the marking focal length of the scanning head of the laser marking component, the laser pointer is again emitted to the surface of the marking object, and the photosensitive element is used to take the spot of the feature point. Information, and send spot information to the controller, the controller calculates a vertical distance from the surface of the marking object to the scanning head according to the spot information and sends a fine adjustment signal to the swing motor, and the swing motor performs driving fine adjustment calibration according to the fine adjustment signal.

方案八:一种基于方案七的自动对焦打标方法,将打标物放置于打标机台上,位于扫描头的正下方;Scheme 8: A method based on scheme 7 for autofocus marking, placing the marking object on the marking machine, directly below the scanning head;

控制测距组件的激光指示器向打标物表面发射指示激光,在打标物表面形成漫反射光斑,激光传感器朝扫描头的正下方接收感光信息,激光传感器将感光信息传输给控制器,控制器计算出扫描头与打标物表面之间的距离;The laser pointer of the control ranging component emits an indication laser to the surface of the marking object, and forms a diffuse reflection spot on the surface of the marking object. The laser sensor receives the photosensitive information directly under the scanning head, and the laser sensor transmits the photosensitive information to the controller to control Calculating the distance between the scanning head and the surface of the marking object;

根据距离信息,控制器控制摆动电机,所述摆动电机带动支架沿导轨滑动至移动正区或移动负区,使激光打标机的打标焦距变大或变小,直至激光打标机的打标焦距基本等于 扫描头与打标物表面之间的距离;According to the distance information, the controller controls the swing motor, and the swing motor drives the bracket to slide along the guide rail to the moving positive zone or the moving negative zone, so that the marking focal length of the laser marking machine becomes larger or smaller until the laser marking machine is hit. The focal length is substantially equal to the distance between the scanning head and the surface of the marking object;

激光器发出打标激光,打标激光依次经过光路组件和扫描头后打在打标物表面上,扫描头用于控制打标激光以扫描的方式依次打在打标物的表面,光路组件用于改变打标激光的打标焦距以适应打标物表面不同位置的高低起伏变化;The laser emits a marking laser, and the marking laser is sequentially applied to the surface of the marking object after passing through the optical path component and the scanning head, and the scanning head is used to control the marking laser to sequentially hit the surface of the marking object in a scanning manner, and the optical path component is used for Changing the marking focal length of the marking laser to adapt to high and low fluctuations of different positions on the surface of the marking object;

利用带有显示屏幕的电脑连接控制器,输入需要在打标物表面上打印出来的可视图案,控制器将图案分割为由点阵构成的图,控制器依据点阵图控制扫描头以扫描的方式将打标激光打在点阵图所覆盖的打标物表面区域上,光路组件控制打标激光的打标焦点落在所经过的点阵图覆盖区域的打标物表面上。Using a computer with a display screen to connect the controller, input a visual pattern that needs to be printed on the surface of the marking object, the controller divides the pattern into a map consisting of a dot matrix, and the controller controls the scanning head to scan according to the dot pattern The marking laser is struck on the surface area of the marking object covered by the dot pattern, and the marking component of the optical path component controlling the marking laser falls on the surface of the marking object in the coverage area of the bitmap.

方案八的改进:电脑内存储有打标物的3D数字模型,在打标激光射在打标物表面时,控制器依据打标物的数字模型以及打标物表面光斑测距点到扫描头的距离计算出打标物表面各打标点与扫描头的实时距离,并向控制器发出信号,控制器控制摆动电机调节支架及其凹透镜在导轨上的滑动位置以使打标焦距动态匹配打标表面上的点与扫描头的实时距离。Improvement of Scheme 8: A 3D digital model of the marking object is stored in the computer. When the marking laser is shot on the surface of the marking object, the controller according to the digital model of the marking object and the surface spot measuring point of the marking object to the scanning head The distance is calculated from the real-time distance between the marking points on the surface of the marking object and the scanning head, and a signal is sent to the controller, and the controller controls the sliding position of the swinging motor adjusting bracket and the concave lens on the guide rail to dynamically match the marking focal length. The real-time distance between the point on the surface and the scan head.

本发明的有益效果是:由于本发明通过激光指示器向打标物体表面发射激光,激光传感器用于接收经打标物体表面反射的激光并向控制器发送感应信号,控制器根据第一信号计算打标物体表面到测距组件的垂直距离并向驱动组件发送控制信号,第一驱动组件根据控制信号驱动激光打标组件移动至打标物体位于激光打标组件的打标焦距上,或者第二驱动组件根据控制信号驱动打标机台移动至打标物体位于激光打标组件的打标焦距上,或者由摆动电机驱动支架沿导轨滑动使激光打标机的打标焦距匹配激光打标组件的扫描头与打标物表面的距离。因此,本申请可自动将扫描头和打标物体之间的距离调整至打标焦距,保证了打标的准确性,提升了打标速度。The invention has the beneficial effects that: since the invention emits laser light to the surface of the marking object through the laser pointer, the laser sensor is configured to receive the laser light reflected by the surface of the marking object and send the sensing signal to the controller, and the controller calculates the signal according to the first signal. Marking the vertical distance of the surface of the object to the distance measuring component and sending a control signal to the driving component, the first driving component driving the laser marking component according to the control signal to move the marking object to the marking focal length of the laser marking component, or the second The driving component drives the marking machine according to the control signal to move the marking object to the marking focal length of the laser marking component, or the sliding motor drives the bracket to slide along the guide rail to match the marking focal length of the laser marking machine with the laser marking component. The distance between the scan head and the surface of the marking object. Therefore, the application can automatically adjust the distance between the scanning head and the marking object to the marking focal length, thereby ensuring the accuracy of the marking and improving the marking speed.

附图说明DRAWINGS

图1为本发明激光打标机的一种结构示例的立体示意图1 is a perspective view showing a structural example of a laser marking machine of the present invention;

图2为本发明激光打标机的一种结构示例的侧视图2 is a side view showing an example of the structure of a laser marking machine of the present invention.

图3为本发明激光打标机的工作原理的示意图Figure 3 is a schematic view showing the working principle of the laser marking machine of the present invention

图4为本发明激光打标机的一种结构示例的光路组件的结构示意图4 is a schematic structural view of an optical path assembly of a structural example of a laser marking machine according to the present invention;

图5为图4中A部的放大图Figure 5 is an enlarged view of the portion A of Figure 4

图6为本发明激光打标机的一种结构示例的自动对焦原理示意图6 is a schematic diagram of an autofocus principle of a structural example of a laser marking machine of the present invention;

图7为本发明激光打标机的一种结构示例的控制盒的结构示意图图7 is a schematic structural view of a control box of a structural example of a laser marking machine of the present invention;

图8为本发明激光打标机中测距组件的一种结构示例的工作原理示意图8 is a schematic view showing the working principle of a structural example of a distance measuring component in a laser marking machine of the present invention;

图9为本发明激光打标机的另一种结构示例的工作原理示意图9 is a schematic view showing the working principle of another structural example of the laser marking machine of the present invention

图10为本发明激光打标机的另一种结构示例的工作原理结构示意图FIG. 10 is a schematic structural view showing the working principle of another structural example of the laser marking machine of the present invention;

图11为本发明激光打标机的另一种结构示例的导轨的主视和俯视的示意图11 is a front view and a plan view of a guide rail of another structural example of the laser marking machine of the present invention;

具体实施方式detailed description

下面结合附图对本发明的具体实施方式作进一步说明:The specific embodiments of the present invention are further described below in conjunction with the accompanying drawings:

实施例1:Example 1:

一种激光打标机,如图1和图2所示,包括底座1,在底座1上设置有机架2,机架2上开设有竖向延伸的导轨,导轨上设置有托台3,托台3可沿导轨滑动。在托台3上设置有 激光打标组件4,激光打标组件4用于产生打标激光,打标激光从扫描头41射出;A laser marking machine, as shown in FIG. 1 and FIG. 2, comprises a base 1 on which a frame 2 is arranged, and a vertical extending rail is arranged on the frame 2, and a pallet 3 is arranged on the rail. The pallet 3 is slidable along the guide rails. A laser marking component 4 is disposed on the pallet 3, and the laser marking component 4 is used to generate a marking laser, and the marking laser is emitted from the scanning head 41;

扫描头包括依次安装的X反射镜和Y反射镜,X反射镜安装在X电机的转动输出轴上,Y反射镜安装在Y电机的转动输出轴上,X电机的转动轴线方向与Y电机的转动轴线方向相互异面垂直,打标激光依次射至X反射镜和Y反射镜上,经过X反射镜和Y反射镜改变方向后,使打标激光以扫描的方式朝向打标机台射出。The scanning head includes an X mirror and a Y mirror which are sequentially mounted, the X mirror is mounted on the rotating output shaft of the X motor, and the Y mirror is mounted on the rotating output shaft of the Y motor, and the rotation axis direction of the X motor is opposite to the Y motor The direction of the rotation axis is perpendicular to each other, and the marking laser is sequentially incident on the X mirror and the Y mirror. After the X mirror and the Y mirror change direction, the marking laser is scanned toward the marking machine.

再照射到打标机台11上的打标物体10上。激光打标机托台3与第一驱动组件相连,第一驱动组件6与控制器相连。第一驱动组件6包括驱动器和丝杆机构,手动操作控制按钮81,使控制器发出指令,通过驱动器和丝杆机构的配合驱动托台3在机架2上沿导轨上下移动,从而调整扫描头41与打标物体10之间的距离。Then, it is irradiated onto the marking object 10 on the marking machine table 11. The laser marking machine pallet 3 is coupled to the first drive assembly, and the first drive assembly 6 is coupled to the controller. The first driving component 6 includes a driver and a screw mechanism, and the control button 81 is manually operated to cause the controller to issue a command to drive the pallet 3 to move up and down along the rail on the frame 2 through the cooperation of the driver and the screw mechanism, thereby adjusting the scanning head. The distance between 41 and the marking object 10.

在扫描头41的一侧设置有测距组件5,测距组件5内集成有激光指示器和激光传感器。激光传感器、控制器和第一驱动组件6依次电连接。其中,激光指示器可选用红光激光指示器,红色激光的可识别度高,便于激光感应器的感应。A distance measuring unit 5 is disposed on one side of the scanning head 41, and a laser pointer and a laser sensor are integrated in the distance measuring unit 5. The laser sensor, the controller and the first drive assembly 6 are electrically connected in sequence. Among them, the laser pointer can be selected with a red laser pointer, and the red laser has high recognizability and is convenient for sensing by the laser sensor.

第一驱动组件包括若干驱动电机,驱动电机直接或间接连接托台,所述控制器控制驱动电机驱动托台沿机架上下移动;还包括设置在托台或者激光打标组件上的测距组件,测距组件包括激光指示器和激光传感器;测距组件、控制器和第一驱动组件依次相连;激光指示器用于向打标物表面发射指示激光,激光传感器用于接收经打标物表面漫反射指示激光的反馈激光,指示激光与反馈激光不重合;激光传感器向控制器发送感应信号,控制器用于根据感应信号计算指示激光与反馈激光的夹角并进一度计算出打标物表面到扫描头的距离;控制器向第一驱动组件发送控制信号,第一驱动组件的驱动电机根据控制信号驱动激光打标组件移动,使激光打标组件的扫描头与打标物表面的距离匹配激光打标机的打标焦距。激光指示器用于向打标物表面预置的特征点发射指示激光,激光传感器用于接收经特征点反射的反馈激光并向控制器发送感应信号,控制器用于根据感应信号计算特征点到扫描头的垂直方向距离并向第一驱动组件发送控制信号,第一驱动组件根据控制信号驱动激光打标组件移动至打标物表面打标起始点位于激光打标组件扫描头的打标焦距下方。:激光指示器在打标物表面打标起始点位于激光打标组件扫描头的打标焦距下方后,再次向打标物体表面发射指示激光,激光传感器用于接收经打标物表面漫反射的反馈激光并向控制器发送感应信号,控制器用于根据感应信号计算打标物体表面到扫描头的垂直距离并向第一驱动组件发送微调信号,第一驱动组件根据微调信号进行驱动微调校准。The first driving component comprises a plurality of driving motors, and the driving motor is directly or indirectly connected to the pallet, the controller controls the driving motor to drive the pallet to move up and down the rack; and further comprises a distance measuring component disposed on the pallet or the laser marking component The distance measuring component comprises a laser pointer and a laser sensor; the distance measuring component, the controller and the first driving component are sequentially connected; the laser pointer is used for emitting an indicating laser to the surface of the marking object, and the laser sensor is used for receiving the surface of the marking object The reflection indicates laser feedback laser, indicating that the laser does not coincide with the feedback laser; the laser sensor sends an induction signal to the controller, and the controller is configured to calculate an angle between the indication laser and the feedback laser according to the sensing signal and further calculate the surface of the marking object to the scanning head The controller sends a control signal to the first driving component, and the driving motor of the first driving component drives the laser marking component to move according to the control signal, so that the distance between the scanning head of the laser marking component and the surface of the marking object matches the laser marking The marking focal length of the machine. The laser pointer is configured to emit an indication laser to the feature points preset on the surface of the marking object, the laser sensor is configured to receive the feedback laser reflected by the characteristic point and send the sensing signal to the controller, and the controller is configured to calculate the feature point to the scanning head according to the sensing signal The vertical direction distance sends a control signal to the first driving component, and the first driving component drives the laser marking component to move to the marking surface according to the control signal. The marking starting point is below the marking focal length of the scanning head of the laser marking component. The laser pointer emits an indication laser to the surface of the marking object after the marking starting point is located below the marking focal length of the scanning head of the laser marking component, and the laser sensor is used for receiving the diffuse reflection of the surface of the marking object. The laser is fed back and sends a sensing signal to the controller. The controller is configured to calculate a vertical distance from the surface of the marking object to the scanning head according to the sensing signal and send a fine adjustment signal to the first driving component, and the first driving component performs driving fine adjustment calibration according to the fine adjustment signal.

如图3、图4和图5所示,激光打标组件包括依次安装的激光器42、光路组件43和扫描头41,光路组件包括凹透镜433和凸透镜434,位于激光器和扫描头之间,用于调节入射激光的光束焦距,打标激光自激光器出射,经过光路组件,入射至扫描头。扫描头包括若干反射透镜,用于改变打标激光的方向,使打标激光朝向打标机台射出。As shown in FIG. 3, FIG. 4 and FIG. 5, the laser marking assembly includes a laser 42, an optical path assembly 43 and a scanning head 41 which are sequentially mounted. The optical path assembly includes a concave lens 433 and a convex lens 434 between the laser and the scanning head for The focal length of the incident laser beam is adjusted, and the marking laser is emitted from the laser and passed through the optical path component to be incident on the scanning head. The scanning head includes a plurality of reflecting lenses for changing the direction of the marking laser to cause the marking laser to be emitted toward the marking machine.

如图6所示,在具体对打标物体10进行打标时,激光打标机启动工作后,激光指示器向打标物体10表面发射激光,激光在打标物体10表面产生漫反射,激光传感器用于接收经打标物体10表面反射的激光,从而产生感应并向控制器发送感应信号,控制器用于根据感应信号计算打标物体10表面到测距组件的垂直距离。控制器计算距离的原理是根据激光的直线传播和发射角度,,控制器计算出打标物体10表面到测距组件的垂直距离后,向第一驱动组件6发送控制信号,第一驱动组件6用于根据控制信号驱动托台3带动激光打标组件4移动,直至打标物体10位于激光打标组件4的打标焦距上。之后,激光打标机根据 打标图案在虚拟模型上的位置对打标物体10进行打标。As shown in FIG. 6, when the marking object 10 is specifically marked, after the laser marking machine starts working, the laser pointer emits laser light to the surface of the marking object 10, and the laser generates diffuse reflection on the surface of the marking object 10, and the laser The sensor is configured to receive the laser light reflected by the surface of the marked object 10, thereby generating an induction and transmitting an induction signal to the controller, and the controller is configured to calculate a vertical distance of the surface of the marking object 10 to the ranging component according to the sensing signal. The principle of calculating the distance by the controller is that according to the linear propagation and emission angle of the laser, after the controller calculates the vertical distance from the surface of the marking object 10 to the ranging component, the controller sends a control signal to the first driving component 6, and the first driving component 6 For driving the pallet 3 according to the control signal, the laser marking assembly 4 is moved until the marking object 10 is located on the marking focal length of the laser marking assembly 4. Thereafter, the laser marking machine marks the marking object 10 based on the position of the marking pattern on the virtual model.

本实施例中,第一驱动组件6包括驱动器和丝杆机构,在其他实施例中,凡是可通过控制信号驱动激打标组件3在机架2上沿导轨上下移动的第一驱动组件,均落入本实施例的保护范围。同时,本实施例是测量打标物体10表面到测距组件5的垂直距离。In this embodiment, the first driving component 6 includes a driver and a screw mechanism. In other embodiments, the first driving component that can drive the laser marking component 3 to move up and down along the rail on the frame 2 by a control signal is It falls within the scope of protection of this embodiment. Meanwhile, the present embodiment measures the vertical distance from the surface of the marking object 10 to the distance measuring assembly 5.

实施例2:Example 2:

本实施例相对于实施例的1的差别,主要在于第二驱动组件上。具体来说:The difference between this embodiment and the embodiment 1 is mainly in the second drive assembly. Specifically:

激光打标机,包括底座和底座上用于放置打标物的打标机台,打标机台可上下移动,位于打标机台上方的机架,设置在机架上的托台,托台上设置有激光打标组件,激光打标组件包括依次安装的激光器、光路组件和扫描头,光路组件包括若干凹透镜和/或凸透镜,位于激光器和扫描头之间,用于调节入射激光的光束焦距,打标激光自激光器出射,经过光路组件,入射至扫描头,扫描头包括若干反射透镜,用于改变打标激光的方向,使打标激光朝向打标机台射出;还包括控制器和用于驱动打标机台上下移动的第二驱动组件,第二驱动组件包括若干驱动电机,驱动电机直接或间接连接打标机台,所述控制器控制驱动电机驱动打标机台上下移动;还包括设置在托台或者激光打标组件上的测距组件,测距组件包括激光指示器和激光传感器;测距组件、控制器和第二驱动组件依次相连;激光指示器用于向打标物表面发射指示激光,激光传感器用于接收经打标物表面漫反射指示激光的反馈激光,指示激光与反馈激光不重合;激光传感器向控制器发送感应信号,控制器用于根据感应信号计算指示激光与反馈激光的夹角并进一度计算出打标物表面到扫描头的距离;控制器向第二驱动组件发送控制信号,第二驱动组件的驱动电机根据控制信号驱动激光打标组件移动,使激光打标组件的扫描头与打标物表面的距离匹配激光打标机的打标焦距。The laser marking machine comprises a marking machine for placing a marking object on the base and the base, the marking machine can be moved up and down, a frame above the marking machine, a pallet set on the frame, and a tray The laser marking component is arranged on the stage. The laser marking component comprises a laser, an optical path component and a scanning head which are sequentially mounted. The optical path component comprises a plurality of concave lenses and/or convex lenses between the laser and the scanning head for adjusting the beam of the incident laser light. The focal length, the marking laser is emitted from the laser, passes through the optical path component, and is incident on the scanning head. The scanning head includes a plurality of reflecting lenses for changing the direction of the marking laser to cause the marking laser to be emitted toward the marking machine; and the controller and the a second driving component for driving the marking machine to move up and down, the second driving component comprises a plurality of driving motors, the driving motor is directly or indirectly connected to the marking machine table, and the controller controls the driving motor to drive the marking machine to move up and down; Also included is a ranging component disposed on a pallet or laser marking assembly, the ranging component including a laser pointer and a laser sensor; a ranging component, a controller And the second driving component is connected in sequence; the laser pointer is used to emit the indicating laser to the surface of the marking object, and the laser sensor is used for receiving the feedback laser of the diffused reflection indicating laser on the surface of the marking object, indicating that the laser does not coincide with the feedback laser; the laser sensor is The controller sends an induction signal, and the controller is configured to calculate an angle between the indication laser and the feedback laser according to the sensing signal and further calculate a distance from the surface of the marking object to the scanning head; the controller sends a control signal to the second driving component, and the second driving component The driving motor drives the laser marking component to move according to the control signal, so that the distance between the scanning head of the laser marking component and the surface of the marking object matches the marking focal length of the laser marking machine.

底座的上表面开设有竖向延伸的滑动腔,打标机台设置在滑动腔内,滑动腔内设置与打标机台相连的所述第二驱动组件。The upper surface of the base is provided with a vertically extending sliding cavity, and the marking machine is disposed in the sliding cavity, and the second driving component connected to the marking machine is disposed in the sliding cavity.

激光指示器用于向打标物表面预置的特征点发射指示激光,激光传感器用于接收经特征点反射的反馈激光并向控制器发送感应信号,控制器用于根据感应信号计算特征点到扫描头的垂直方向距离并向第二驱动组件发送控制信号,第二驱动组件根据控制信息驱动打标机台移动至打标物表面打标起始点位于激光打标组件扫描头的打标焦距下方。激光指示器在打标物表面打标起始点位于激光打标组件扫描头的打标焦距下方后,再次向打标物体表面发射指示激光,激光传感器用于接收经打标物表面漫反射的反馈激光并向控制器发送感应信号,控制器用于根据感应信号计算打标物体表面到扫描头的垂直距离并向第二驱动组件发送微调信号,第二驱动组件用于根据微调信号进行驱动微调校准。The laser pointer is configured to emit an indication laser to the feature points preset on the surface of the marking object, the laser sensor is configured to receive the feedback laser reflected by the characteristic point and send the sensing signal to the controller, and the controller is configured to calculate the feature point to the scanning head according to the sensing signal The vertical direction distance sends a control signal to the second driving component, and the second driving component drives the marking machine to move to the marking surface according to the control information. The marking starting point is below the marking focal length of the scanning head of the laser marking component. The laser pointer emits an indication laser on the surface of the marking object after the marking starting point is located below the marking focal length of the scanning head of the laser marking component, and the laser sensor is used to receive the feedback of the diffuse reflection on the surface of the marking object. The laser sends an induction signal to the controller, and the controller is configured to calculate a vertical distance from the surface of the marking object to the scanning head according to the sensing signal and send a fine adjustment signal to the second driving component, and the second driving component is configured to perform driving fine adjustment calibration according to the fine adjustment signal.

实施例3:Example 3:

本实施是在实施例1或2的基础上改进,本实施例说明一种针对立体打标物的激光打标机的方案。This embodiment is improved on the basis of Embodiment 1 or 2. This embodiment illustrates a scheme of a laser marking machine for a stereo marker.

如图6所示,在具体对打标物体10进行打标时,激光打标机还可以连接外部控制终端。As shown in FIG. 6, when the marking object 10 is specifically marked, the laser marking machine can also be connected to the external control terminal.

在控制终端内建立打标物体10的虚拟模型,将打标图案贴覆到虚拟模型的表面。A virtual model of the marking object 10 is built in the control terminal, and the marking pattern is attached to the surface of the virtual model.

由于控制终端内存储有打标物体10的虚拟模型,也存储有虚拟模型的各项参数,只要知晓模型上任意一点到测距组件5的距离,即可获知虚拟模型上其他任意一点到测距组件5 的距离。因此,本实施例需要在打标物体10表面预先设定一个特征点,该特征点可以是打标物体10表面任意较易识别的点,可以选打标物体10表面的最高点或者最低点。同时,存储在虚拟模型内与该特征点相对应点的位置。Since the virtual model of the marking object 10 is stored in the control terminal, and the parameters of the virtual model are also stored, as long as the distance from any point on the model to the ranging component 5 is known, any other point on the virtual model can be learned to the ranging. The distance to component 5. Therefore, in this embodiment, a feature point needs to be preset on the surface of the marking object 10, and the feature point may be any point that is easily recognized on the surface of the marking object 10, and the highest point or the lowest point of the surface of the marking object 10 may be selected. At the same time, the position of the point corresponding to the feature point in the virtual model is stored.

如图6所示,预先设定特征点101为打标物体10表面的最高点,打标物体10放置在打标机台11上,移动打标物体10至激光指示器所发射激光照射到特征点101上。激光指示器用于向特征点101发射激光,激光传感器用于接收在特征点101反射的激光,控制器8计算出特征点101到测距组件5的垂直距离,则打标物体10上任意一点到测距组件5的垂直距离可知,激光打标机可从打标物体10上的任意一点开始打标,因此设定一个打标初始点102,并向驱动组件发送控制信号。驱动组件用于根据控制信号驱动移动,直至打标初始点102位于激光打标组件4的打标焦距上。之后,控制终端的内部程序会控制激光打标机从打标初始点102开始打标。As shown in FIG. 6, the feature point 101 is preset as the highest point on the surface of the marking object 10, and the marking object 10 is placed on the marking machine table 11, and the marking object 10 is moved to the laser pointer to emit laser light to the feature. Point 101. The laser pointer is used to emit laser light to the feature point 101, the laser sensor is used to receive the laser light reflected at the feature point 101, and the controller 8 calculates the vertical distance of the feature point 101 to the ranging component 5, and then marks any point on the object 10 to The vertical distance of the ranging assembly 5 shows that the laser marking machine can start marking from any point on the marking object 10, thus setting a marking initial point 102 and transmitting a control signal to the driving assembly. The drive assembly is operative to drive movement based on the control signal until the marking initial point 102 is at the marking focal length of the laser marking assembly 4. Thereafter, the internal program of the control terminal controls the laser marking machine to start marking from the marking initial point 102.

实施例4:Example 4:

在实施例1中,第一驱动组件6驱动激光打标组件4移动至打标物体10位于激光打标组件4的打标焦距上时,激光打标组件4所处位置与实际焦距位置会有较大误差,特别是第一驱动组件6驱动激光打标组件4移动距离较大时,这种误差会更大,因此本实施例提供一种微调校准的方案。In Embodiment 1, when the first driving component 6 drives the laser marking component 4 to move to the marking focal length of the laser marking component 4, the position of the laser marking component 4 and the actual focal length position will be A larger error, especially when the first driving component 6 drives the laser marking component 4 to move a large distance, the error is greater. Therefore, the embodiment provides a fine tuning calibration scheme.

激光指示器在第一驱动组件6驱动激光打标组件4移动至打标物体10位于激光打标组件4的打标焦距上之后,再次向打标物体表面发射激光,激光传感器再次接收经打标物体表面反射的激光并向控制器发送感应信号,控制器再次计算打标物体表面到测距组件的垂直距离并向第一驱动组件发送微调信号,第一驱动组件用于根据微调信号驱动激光打标组件进行微调校准,从而提升位置调整的准确性。After the laser pointer is driven by the first driving component 6 to move the laser marking component 4 to the marking focal length of the laser marking component 4, the laser pointer again emits laser light to the surface of the marking object, and the laser sensor receives the marking again. The laser reflected from the surface of the object sends an induction signal to the controller, and the controller again calculates the vertical distance from the surface of the marking object to the ranging component and sends a fine adjustment signal to the first driving component, and the first driving component is used to drive the laser according to the fine tuning signal. The component is fine-tuned to improve the accuracy of the position adjustment.

实施例5:Example 5:

本实施例为在实施例1和2基础上的改进,具体改进如下。This embodiment is an improvement on the basis of Embodiments 1 and 2, and the specific improvement is as follows.

一种激光打标机,如图3和图4所示,包括机架和设置在机架上的激光组件4,激光打标组件4包括用于产生激光的激光器42以及依次设置在激光器42所产生激光的光路上的调焦组件43和扫描头41。还包括控制器7和聚镜驱动组件61,控制器7、聚镜驱动组件61和光路组件43依次连接。A laser marking machine, as shown in FIGS. 3 and 4, includes a frame and a laser assembly 4 disposed on the frame, the laser marking assembly 4 includes a laser 42 for generating laser light, and is sequentially disposed in the laser 42 A focusing assembly 43 and a scanning head 41 on the optical path of the laser are generated. Also included is a controller 7 and a concentrating mirror drive assembly 61 in which the controller 7, the concentrating mirror drive assembly 61 and the optical path assembly 43 are connected in sequence.

扫描头41包括X反射镜和Y反射镜,X反射镜用于调整光路在横向上偏转,Y反射镜用于调整光路在纵向上偏转。打标激光从激光器42中射出,经光路组件43聚焦和扫描头41调整后照射到打标物体10上。The scanning head 41 includes an X mirror for adjusting the optical path to be deflected in the lateral direction and a Y mirror for adjusting the optical path to be deflected in the longitudinal direction. The marking laser is emitted from the laser 42 and is focused by the optical path assembly 43 and adjusted by the scanning head 41 to be irradiated onto the marking object 10.

光路组件43包括支撑座431、支架432、凹透镜433和凸透镜434(其他实施例中,两者位置可以互换,应当认为与本方案等同)。支撑座431上设置有沿激光光路延伸的导轨435,支架432设置在导轨435上并可沿导轨435滑动,凹透镜433固定在支架432上,还包括与支架直接或间接连接的摆动电机436,摆动电机控制支架沿导轨方向往返滑动,摆动电机与控制器连接;因此支架432在导轨435上滑动时,也带动凹透镜433移动,凹透镜433在导轨435的位置对应打标激光的焦距,通过凹透镜433在导轨435上的移动而改变打标激光的焦距。The optical path assembly 43 includes a support base 431, a bracket 432, a concave lens 433, and a convex lens 434 (in other embodiments, the positions of the two are interchangeable and should be considered equivalent to the present embodiment). The support base 431 is provided with a guide rail 435 extending along the laser optical path. The bracket 432 is disposed on the guide rail 435 and slidable along the guide rail 435. The concave lens 433 is fixed on the bracket 432, and further includes a swing motor 436 directly or indirectly connected to the bracket. The motor control bracket slides back and forth in the direction of the guide rail, and the swing motor is connected to the controller. Therefore, when the bracket 432 slides on the guide rail 435, the concave lens 433 is also moved. The position of the concave lens 433 at the position of the guide rail 435 corresponds to the focal length of the marking laser, and is passed through the concave lens 433. The movement on the guide rail 435 changes the focal length of the marking laser.

在激光打标组件4上还设置有测距组件5,测距组件5包括激光指示器和激光传感器。激光指示器用于向打标物体表面发射激光,激光在打标物体10表面产生漫反射,激光传感器用于接收经打标物体10表面反射的激光,从而产生感应并向控制器发送第一感应信号,控制器7用于根据第一感应信号计算打标物体表面到测距组件5的垂直距离。控制器7计算出打标物体表面到测距组件的垂直距离后,向聚镜驱动组件61发送控制信号,聚镜驱动组件61用于根据控制信号驱动托台3带动激光组件4移动,直至打标物体位于激光组件4的打标焦距上。A distance measuring assembly 5 is further provided on the laser marking assembly 4, and the distance measuring assembly 5 includes a laser pointer and a laser sensor. The laser pointer is used to emit laser light to the surface of the marking object, the laser generates diffuse reflection on the surface of the marking object 10, and the laser sensor is used to receive the laser light reflected by the surface of the marking object 10, thereby generating an induction and transmitting a first sensing signal to the controller. The controller 7 is configured to calculate a vertical distance of the surface of the marking object to the ranging component 5 according to the first sensing signal. After calculating the vertical distance from the surface of the marking object to the ranging component, the controller 7 sends a control signal to the concentrating mirror driving component 61. The concentrating mirror driving component 61 is configured to drive the gantry 3 to move the laser component 4 according to the control signal until the playing The target object is located on the marking focal length of the laser assembly 4.

实施例6:Example 6

本实施例为在实施例1和2设备基础上采用的调节扫描头和打标物体之间距离的方法。This embodiment is a method for adjusting the distance between the scanning head and the marking object based on the devices of Embodiments 1 and 2.

一种调节扫描头和打标物体之间距离的方法,激光指示器向打标物表面发射激光;激光传感器接收经打标物体表面漫反射的反馈激光并向控制器发送感应信号;控制器根据感应信号计算打标物体表面到扫描头的垂直距离并向第一驱动组件或第二驱动组件发送控制信号;第一驱动组件根据控制信号驱动激光打标组件或第二驱动组件根据控制信息驱动打标机台移动至打标物表面打标起始点位于激光打标组件扫描头的打标焦距下方。A method for adjusting a distance between a scanning head and a marking object, the laser pointer emitting a laser to the surface of the marking object; the laser sensor receiving the feedback laser diffused and reflected by the surface of the marking object and transmitting the sensing signal to the controller; The sensing signal calculates a vertical distance from the surface of the marking object to the scanning head and sends a control signal to the first driving component or the second driving component; the first driving component drives the laser marking component according to the control signal or the second driving component drives the driving according to the control information The marking machine moves to the surface of the marking object and the marking starting point is below the marking focal length of the scanning head of the laser marking component.

激光指示器向打标物体表面预置的特征点发射激光;激光传感器接收经特征点反射的激光并向控制器发送感应信号。The laser pointer emits laser light to a feature point preset on the surface of the marking object; the laser sensor receives the laser light reflected by the feature point and sends an induction signal to the controller.

激光指示器再次向打标物体表面发射指示激光;激光传感器接收经打标物体表面反射的激光并向控制器发送感应信号;控制器根据感应信号计算打标物体表面到扫描头的垂直距离并向第一驱动组件或第二驱动组件发送微调信号;第一驱动组件或第二驱动组件根据微调信号进行驱动微调校准。The laser pointer again emits an indication laser to the surface of the marking object; the laser sensor receives the laser light reflected by the surface of the marking object and sends an induction signal to the controller; the controller calculates the vertical distance from the surface of the marking object to the scanning head according to the sensing signal and The first driving component or the second driving component sends a trimming signal; the first driving component or the second driving component performs driving fine tuning calibration according to the trimming signal.

实施例7:Example 7

本实施例为在实施例1和2设备基础上采用的打标机自动对焦方法。This embodiment is a marking machine autofocus method adopted on the basis of the devices of Embodiments 1 and 2.

一种打标机自动对焦方法,所述光路组件包括1个固定的凸透镜和1个活动的凹透镜;还包括沿打标激光光亮方向延伸的导轨,设置在导轨上的支架,凹透镜固定在支架上,还包括与支架直接或间接连接的摆动电机,摆动电机控制支架沿导轨方向往返滑动,摆动电机与控制器连接;在扫描头与打标物表面特征参考点的距离匹配激光打标机的打标焦距后,激光指示器再次向打标物体表面发射指示激光,激光传感器接收经打标物表面漫反射的反馈激光并向控制器发送感应信号,控制器再次根据感应信号计算打标物表面特征参考点到扫描头的垂直距离,并向摆动电机发出控制信号,驱动支架及其凹透镜在导轨上滑动以改变打标机的打标焦距至打标焦距等于打标物表面到扫描头的垂直距离。A marking machine autofocus method, the optical path assembly comprising a fixed convex lens and a movable concave lens; further comprising a guide rail extending along a direction of the marking laser light, a bracket disposed on the guide rail, the concave lens being fixed on the bracket The utility model further comprises a swing motor directly or indirectly connected with the bracket, the swing motor control bracket slides back and forth along the guide rail direction, and the swing motor is connected with the controller; the distance between the scan head and the reference point of the surface feature of the marking object matches the laser marking machine After the focal length, the laser pointer again emits an indication laser to the surface of the marking object. The laser sensor receives the feedback laser diffusely reflected on the surface of the marking object and sends a sensing signal to the controller. The controller again calculates the surface characteristics of the marking object according to the sensing signal. The vertical distance from the reference point to the scan head, and a control signal is sent to the swing motor, and the driving bracket and its concave lens slide on the guide rail to change the marking focal length of the marking machine to the marking focal length equal to the vertical distance from the surface of the marking object to the scanning head .

还包括与控制器连接的控制终端,控制终端内存储有打标物的数字模型,在打标激光射在打标物表面除特征参考点以外的点时,控制终端依据打标物的数字模型以及特征参考点到扫描头的垂直距离计算出打标物表面除特征参考点以外的点与扫描头的实时距离,并向控制器发出信号,控制器控制摆动电机调节支架及其凹透镜在导轨上的滑动位置以再次使打标焦距等于打标物表面除特征参考点以外的点与扫描头的实时距离。The utility model further comprises a control terminal connected to the controller, wherein the control terminal stores a digital model of the marking object, and the control terminal is based on the digital model of the marking object when the marking laser is incident on the surface of the marking object except the feature reference point. And calculating the real-time distance between the point of the target surface and the scanning head except the characteristic reference point, and sending a signal to the controller, and the controller controls the swing motor adjusting bracket and the concave lens thereof on the guide rail. The sliding position is again such that the marking focal length is equal to the real-time distance of the point of the marking surface other than the feature reference point from the scanning head.

由于本实施例通过激光指示器向打标物体表面发射激光,激光传感器用于接收经打标物体表面反射的激光并向控制器发送感应信号,控制器根据第一信号计算打标物体表面到 测距组件的垂直距离并向驱动组件发送控制信号,第一驱动组件根据控制信号驱动激光打标组件移动至打标物体位于激光打标组件的打标焦距上,或者第二驱动组件根据控制信号驱动打标机台移动至打标物体位于激光打标组件的打标焦距上。因此,本申请可自动将扫描头和打标物体之间的距离调整至打标焦距,保证了打标的准确性,提升了打标速度。Since the laser lighter emits laser light to the surface of the marking object by the laser pointer, the laser sensor is configured to receive the laser light reflected by the surface of the marking object and send the sensing signal to the controller, and the controller calculates the surface of the marking object according to the first signal to the measurement. a vertical distance from the component and transmitting a control signal to the driving component, the first driving component drives the laser marking component to move according to the control signal to the marking object located on the marking focal length of the laser marking component, or the second driving component is driven according to the control signal The marking machine moves to the marked object at the marking focal length of the laser marking assembly. Therefore, the application can automatically adjust the distance between the scanning head and the marking object to the marking focal length, thereby ensuring the accuracy of the marking and improving the marking speed.

实施例8:Example 8

一种激光打标机,如图所示,包括底座1,在底座1上设置有机架2,机架2上开设有竖向延伸的导轨,导轨上设置有托台3,托台3可沿导轨滑动。A laser marking machine, as shown in the figure, comprises a base 1 on which a frame 2 is arranged, and a vertical extending rail is arranged on the frame 2, and a pallet 3 is arranged on the rail, and the pallet 3 can be Slide along the guide rails.

在托台3上设置有激光打标组件4,激光打标组件包括依次安装的激光器、光路组件和扫描头41,激光打标组件4用于产生打标激光,打标激光从扫描头41射出,再照射到打标平台11上的打标物体10上。A laser marking assembly 4 is disposed on the pallet 3, and the laser marking assembly includes a laser, an optical path assembly and a scanning head 41 which are sequentially mounted, and the laser marking assembly 4 is used to generate a marking laser, and the marking laser is emitted from the scanning head 41. Then, it is irradiated onto the marking object 10 on the marking platform 11.

激光打标机托台3与第一驱动组件6相连,第一驱动组件6与控制器7相连。第一驱动组件6包括驱动器和丝杆机构。The laser marking machine pallet 3 is connected to the first drive assembly 6, and the first drive assembly 6 is connected to the controller 7. The first drive assembly 6 includes a driver and a screw mechanism.

还包括控制盒8,控制盒8与控制器连接,控制盒上设有控制按钮81,用于控制测距组件启动和/或停止测距程序。手动操作控制按钮81,使控制器发出指令。Also included is a control box 8 that is coupled to the controller, and a control button 81 is provided on the control box for controlling the ranging assembly to initiate and/or stop the ranging procedure. The control button 81 is manually operated to cause the controller to issue an instruction.

通过驱动器和丝杆机构的配合驱动托台3在机架2上沿导轨上下移动,从而调整扫描头41与打标物体10之间的距离。The carriage 3 is driven up and down along the guide rails on the frame 2 by the cooperation of the driver and the screw mechanism, thereby adjusting the distance between the scanning head 41 and the marking object 10.

扫描头包括依次安装的X反射镜和Y反射镜,X反射镜安装在X电机的转动输出轴上,Y反射镜安装在Y电机的转动输出轴上,X电机的转动轴线方向与Y电机的转动轴线方向相互异面垂直,打标激光依次射至X反射镜和Y反射镜上,经过X反射镜和Y反射镜改变方向后,使打标激光以扫描的方式朝向打标机台射出。The scanning head includes an X mirror and a Y mirror which are sequentially mounted, the X mirror is mounted on the rotating output shaft of the X motor, and the Y mirror is mounted on the rotating output shaft of the Y motor, and the rotation axis direction of the X motor is opposite to the Y motor The direction of the rotation axis is perpendicular to each other, and the marking laser is sequentially incident on the X mirror and the Y mirror. After the X mirror and the Y mirror change direction, the marking laser is scanned toward the marking machine.

在扫描头41的一侧设置有测距组件5,测距组件5内包括激光指示器51、集束透镜52、滤光片53、聚光透镜54和感光元件55,感光元件55上具有条状感光区域,条状感光区域前设置所述聚光透镜54和滤光片53,激光指示器和条状感光区域设置成至少有一平面同时经过激光指示器所发出指示激光的出射方向和条状感光区域的两端延伸方向。A measuring unit 5 is disposed on one side of the scanning head 41. The distance measuring unit 5 includes a laser pointer 51, a focusing lens 52, a filter 53, a collecting lens 54, and a photosensitive element 55. The photosensitive element 55 has a strip shape thereon. The illuminating lens 54 and the filter 53 are disposed in front of the strip-shaped photosensitive area, and the laser pointer and the strip-shaped photosensitive area are disposed to have at least one plane simultaneously passing through the laser pointer to indicate the outgoing direction of the laser and the strip-shaped sensitization. Both ends of the area extend in the direction.

感光元件55、控制器7和第一驱动组件6依次电连接,其中激光指示器51经集束透镜54以集束的方式向打标物表面发射单一波长的红色或红外指示激光,打标物表面形成漫反射光斑E,F,漫反射光斑透过滤光片53和聚光透镜54后,被感光元件55摄取并成像在条状感光区域上,如图所示,光斑E在条状感光区域上的成像为de,光斑F在条状感光区域上的成像为df,不同高度位置在条状感光区域上的成像位置不同,且相互间具有三角关联关系。The photosensitive element 55, the controller 7 and the first driving assembly 6 are electrically connected in sequence, wherein the laser pointer 51 emits a single wavelength of red or infrared indicating laser light to the surface of the marking object via the focusing lens 54 in a bundled manner, and the surface of the marking object is formed. The diffuse reflection spots E, F, and the diffuse reflection spots are transmitted through the filter element 53 and the collecting lens 54, and are taken up by the photosensitive element 55 and imaged on the strip-shaped photosensitive area. As shown, the spot E is on the strip-shaped photosensitive area. The image is de, the image of the spot F on the strip-shaped photosensitive area is df, and the imaging positions of the different height positions on the strip-shaped photosensitive area are different, and have a triangular relationship with each other.

漫反射光斑与感光元件的连线方向设置成与指示激光出射方向不重合。The direction in which the diffuse reflection spot and the photosensitive member are connected is set so as not to coincide with the direction in which the laser is emitted.

扫描头41、光指示器51、集束透镜52、滤光片53、聚光透镜54和感光元件55相互之间的位置和角度关系是已知的,依据光斑在条状感光区域上不同的成像位置,并结合已知数据,计算出指示激光出射方向与光斑和感光元件连线方向的夹角α,β,并进一步计算出打标物表面E,F至扫描头41的距离,并将距离信息反馈给控制器。The positional and angular relationship between the scanning head 41, the light indicator 51, the focusing lens 52, the filter 53, the collecting lens 54, and the photosensitive member 55 is known to each other depending on the different imaging of the spot on the strip-shaped photosensitive region. Position, combined with known data, calculate an angle α, β indicating the direction in which the laser is emitted and the direction in which the spot and the photosensitive element are connected, and further calculate the distance from the surface E, F of the marking object to the scanning head 41, and the distance Information is fed back to the controller.

本发明的控制器7泛指用于执行控制指令和运算数据的器件,其可以是一个大型的集成电路控制器(CPU),也可以是按功能需求被拆分成多个小型控制器分别设置于不同位置,以上方式等同的设置。The controller 7 of the present invention generally refers to a device for executing control commands and arithmetic data, which may be a large integrated circuit controller (CPU), or may be split into a plurality of small controllers according to functional requirements. In the different positions, the above settings are equivalent.

如图所示,激光打标组件包括依次安装的激光器42、光路组件43和扫描头41。As shown, the laser marking assembly includes a laser 42, a light path assembly 43, and a scanning head 41 that are sequentially mounted.

光路组件43包括支撑座431、支架432、凹透镜433和凸透镜434(其他实施例中,凸透镜和凹透镜可以互换,应当认为与本方案为等同的设置)。支撑座431上设置有沿激光光路延伸的导轨435,支架432设置在导轨435上并可沿导轨435滑动,凹透镜433(调焦镜片)固定在支架432上,还包括与支架直接或间接连接的摆动电机436,摆动电机控制支架沿导轨方向往返滑动,摆动电机436与控制器7连接。The optical path assembly 43 includes a support base 431, a bracket 432, a concave lens 433, and a convex lens 434 (in other embodiments, the convex lens and the concave lens may be interchanged and should be considered equivalent to the present embodiment). The support base 431 is provided with a guide rail 435 extending along the laser optical path. The bracket 432 is disposed on the guide rail 435 and slidable along the guide rail 435. The concave lens 433 (focus lens) is fixed on the bracket 432, and further includes a direct or indirect connection with the bracket. The swing motor 436 swings the motor control bracket back and forth in the direction of the guide rail, and the swing motor 436 is connected to the controller 7.

因此支架432在导轨435上滑动时,也带动凹透镜433移动,凹透镜433在导轨435的位置对应打标激光的焦距,打标激光自激光器出射,经过光路组件43,入射至扫描头41,通过凹透镜433在导轨435上的移动而改变打标激光的焦距。Therefore, when the bracket 432 slides on the guide rail 435, the concave lens 433 is also moved. The position of the concave lens 433 at the position of the guide rail 435 corresponds to the focal length of the marking laser. The marking laser is emitted from the laser, passes through the optical path assembly 43, is incident on the scanning head 41, and passes through the concave lens. The movement of the 433 on the guide rail 435 changes the focal length of the marking laser.

如图所示,在具体对打标物体10进行打标时,激光打标机启动工作后,激光指示器向打标物体10表面发射激光,激光在打标物体10表面产生漫反射,感光元件用于接收经打标物体10表面反射的激光,从而产生感应并向控制器发送感应信号,控制器用于根据感应信号计算打标物体10表面到测距组件的垂直距离。控制器计算距离的原理是根据激光的直线传播和发射角度,控制器计算出打标物体10表面到测距组件的垂直距离后,向第一驱动组件6发送控制信号,第一驱动组件6用于根据控制信号驱动托台3带动激光打标组件4移动,直至打标物体10位于激光打标组件4的打标焦距上。之后,激光打标机根据打标图案在虚拟模型上的位置对打标物体10进行打标。As shown in the figure, when the marking object 10 is specifically marked, after the laser marking machine starts working, the laser pointer emits laser light to the surface of the marking object 10, and the laser generates diffuse reflection on the surface of the marking object 10, and the photosensitive element It is configured to receive the laser light reflected by the surface of the marked object 10 to generate an induction and send an induction signal to the controller, and the controller is configured to calculate a vertical distance of the surface of the marking object 10 to the ranging component according to the sensing signal. The controller calculates the distance according to the linear propagation and emission angle of the laser. After the controller calculates the vertical distance from the surface of the marking object 10 to the ranging component, the controller sends a control signal to the first driving component 6, and the first driving component 6 uses The laser marking assembly 4 is driven to drive the pallet 3 according to the control signal until the marking object 10 is located on the marking focal length of the laser marking assembly 4. Thereafter, the laser marking machine marks the marking object 10 according to the position of the marking pattern on the virtual model.

本实施例中,第一驱动组件6包括驱动器和丝杆机构,在其他实施例中,凡是可通过控制信号驱动激光打标组件3在机架2上沿导轨上下移动的第一驱动组件,均落入本实施例的保护范围。同时,本实施例是测量打标物体10表面到测距组件5的垂直距离。In this embodiment, the first driving component 6 includes a driver and a screw mechanism. In other embodiments, the first driving component that can drive the laser marking component 3 to move up and down along the rail on the frame 2 by a control signal is It falls within the scope of protection of this embodiment. Meanwhile, the present embodiment measures the vertical distance from the surface of the marking object 10 to the distance measuring assembly 5.

本实施例中,激光指示器用于向打标物表面预置的特征点发射指示激光,感光元件用于摄取特征点的光斑信息,并向控制器发送光斑信息,控制器根据光斑信息计算特征点到扫描头的垂直方向距离并向第一驱动组件发送控制信号,第一驱动组件根据控制信号驱动托台移动根据控制信息驱动打标机台移动,使打标物表面打标起始点位于激光打标组件扫描头的打标焦距下方。In this embodiment, the laser pointer is used to emit an indication laser to the feature points preset on the surface of the marking object, the photosensitive element is used to take spot information of the feature point, and send spot information to the controller, and the controller calculates the feature point according to the spot information. Going to the vertical direction of the scan head and sending a control signal to the first driving component, the first driving component drives the pallet movement according to the control signal to drive the marking machine to move according to the control information, so that the marking surface of the marking object is located at the laser Below the marking focal length of the scanning head of the component.

激光指示器在打标物表面打标起始点位于激光打标组件扫描头的打标焦距下方后,再次向打标物体表面发射指示激光,感光元件用于摄取特征点的光斑信息,并向控制器发送光斑信息,控制器根据光斑信息计算打标物体表面到扫描头的垂直距离并向第一驱动组件发送微调信号,第一驱动组件根据微调信号进行驱动微调校准。After the marking point of the laser pointer is located below the marking focal length of the scanning head of the laser marking component, the laser pointer is again emitted to the surface of the marking object, and the photosensitive element is used for taking the spot information of the feature point and controlling the spot. The device sends the spot information, and the controller calculates a vertical distance from the surface of the marking object to the scanning head according to the spot information and sends a fine adjustment signal to the first driving component, and the first driving component performs driving fine adjustment calibration according to the fine adjustment signal.

实施例9:Example 9

本实施例相对于实施例的1的差别,主要在于第二驱动组件上。具体来说:The difference between this embodiment and the embodiment 1 is mainly in the second drive assembly. Specifically:

本实施例的激光打标机,包括底座和底座上用于放置打标物的打标机台,打标机台可上下移动,位于打标机台上方的机架,设置在机架上的托台,托台上设置有激光打标组件,激光打标组件包括依次安装的激光器、光路组件和扫描头。The laser marking machine of the embodiment comprises a marking machine for placing a marking object on the base and the base, and the marking machine can be moved up and down, and the frame is located above the marking machine, and is arranged on the frame. The pallet is provided with a laser marking component, and the laser marking component comprises a laser, an optical path component and a scanning head which are sequentially installed.

光路组件包括若干凹透镜和/或凸透镜,位于激光器和扫描头之间,用于调节入射激光的光束焦距,打标激光自激光器出射,经过光路组件,入射至扫描头,扫描头包括若干反射透镜,用于改变打标激光的方向,使打标激光朝向打标机台射出。The optical path assembly includes a plurality of concave lenses and/or convex lenses between the laser and the scanning head for adjusting the focal length of the incident laser beam, the marking laser is emitted from the laser, passes through the optical path assembly, and is incident on the scanning head, and the scanning head includes a plurality of reflecting lenses. It is used to change the direction of the marking laser so that the marking laser is emitted toward the marking machine.

还包括控制器和用于驱动打标机台上下移动的第二驱动组件,第二驱动组件包括若干 驱动电机,驱动电机直接或间接连接打标机台,所述控制器控制驱动电机驱动打标机台上下移动。The controller further includes a second driving component for driving the marking machine to move up and down, the second driving component comprises a plurality of driving motors, and the driving motor is directly or indirectly connected to the marking machine, and the controller controls the driving motor to drive the marking The machine moves up and down.

还包括设置在激光打标组件上的测距组件,测距组件、控制器和第二驱动组件依次连接;测距组件至少包括激光指示器、滤光片和感光元件,感光元件上具有条状感光区域,条状感光区域前设置所述滤光片,激光指示器和条状感光区域设置成至少有一平面同时经过激光指示器所发出指示激光的出射方向和条状感光区域的两端延伸方向。The utility model further comprises a distance measuring component arranged on the laser marking component, wherein the distance measuring component, the controller and the second driving component are connected in sequence; the distance measuring component comprises at least a laser pointer, a filter and a photosensitive element, and the photosensitive element has a strip shape In the photosensitive region, the filter is disposed in front of the strip-shaped photosensitive region, and the laser pointer and the strip-shaped photosensitive region are disposed to have at least one plane simultaneously passing through the laser pointer to indicate the exit direction of the laser and the extending direction of both ends of the strip-shaped photosensitive region. .

激光指示器以集束的方式向打标物表面发射单一波长的红色或红外指示激光,打标物表面形成漫反射光斑,漫反射光斑透过滤光片后被感光元件摄取并成像在条状感光区域上,漫反射光斑与感光元件的连线方向设置成与指示激光出射方向不重合;依据光斑在条状感光区域上不同的成像位置计算出指示激光出射方向与光斑和感光元件连线方向的夹角,并进一步计算出打标物表面至扫描头的距离,并将距离信息反馈给控制器。The laser pointer emits a single wavelength red or infrared indicating laser to the surface of the marking object in a bundle manner, and a diffuse reflection spot is formed on the surface of the marking object, and the diffuse reflection spot is absorbed by the photosensitive element and imaged in the strip photosensitive image after being transmitted through the filter. In the area, the connection direction of the diffuse reflection spot and the photosensitive element is set to be inconsistent with the direction of the indication laser exiting direction; and the direction of the laser exit direction and the direction of the connection between the spot and the photosensitive element are calculated according to the different imaging positions of the spot on the strip-shaped photosensitive area. The angle is further calculated and the distance from the surface of the marking object to the scanning head is further calculated, and the distance information is fed back to the controller.

控制器向第二驱动组件发送控制信号,第二驱动组件的驱动电机根据控制信号驱动打标机台移动,使打标机台上的打标物表面与激光打标组件的扫描头的距离匹配激光打标机的打标焦距。The controller sends a control signal to the second driving component, and the driving motor of the second driving component drives the marking machine to move according to the control signal, so that the surface of the marking object on the marking machine matches the scanning head of the laser marking component The marking focal length of the laser marking machine.

底座的上表面开设有竖向延伸的滑动腔,打标机台设置在滑动腔内,滑动腔内设置与打标平台相连的所述第二驱动组件。The upper surface of the base is provided with a vertically extending sliding cavity, and the marking machine is disposed in the sliding cavity, and the second driving component connected to the marking platform is disposed in the sliding cavity.

还包括控制盒,控制盒与控制器连接,控制盒上设有控制按钮,用于控制测距组件启动和/或停止测距程序。A control box is further included, and the control box is connected to the controller, and the control box is provided with a control button for controlling the ranging component to start and/or stop the ranging procedure.

激光指示器用于向打标物表面预置的特征点发射指示激光,感光元件用于摄取特征点的光斑信息,并向控制器发送光斑信息,控制器根据光斑信息计算特征点到扫描头的垂直方向距离并向第二驱动组件发送控制信号,第二驱动组件根据控制信息驱动打标机台移动,使打标物表面打标起始点位于激光打标组件扫描头的打标焦距下方。The laser pointer is used to emit an indication laser to the feature points preset on the surface of the marking object, the photosensitive element is used for taking spot information of the feature point, and the spot information is sent to the controller, and the controller calculates the vertical point of the feature point to the scan head according to the spot information. The direction distance sends a control signal to the second driving component, and the second driving component drives the marking machine to move according to the control information, so that the starting point of the marking surface is located below the marking focal length of the scanning head of the laser marking component.

激光指示器在打标物表面打标起始点位于激光打标组件扫描头的打标焦距下方后,再次向打标物体表面发射指示激光,感光元件用于摄取特征点的光斑信息,并向控制器发送光斑信息,控制器根据光斑信息计算打标物体表面到扫描头的垂直距离并向第二驱动组件发送微调信号,第二驱动组件根据微调信号进行驱动微调校准。After the marking point of the laser pointer is located below the marking focal length of the scanning head of the laser marking component, the laser pointer is again emitted to the surface of the marking object, and the photosensitive element is used for taking the spot information of the feature point and controlling the spot. The device sends the spot information, the controller calculates the vertical distance from the surface of the marking object to the scanning head according to the spot information and sends a fine adjustment signal to the second driving component, and the second driving component performs driving fine adjustment calibration according to the fine adjustment signal.

实施例10:Example 10:

本实施是在实施例8或9的基础上改进,本实施例是一种针对立体打标物的激光打标机的方案。This embodiment is improved on the basis of Embodiment 8 or 9. This embodiment is a scheme of a laser marking machine for a stereo marker.

如图所示,在具体对打标物体10进行打标时,激光打标机还可以连接外部控制终端,例如带有显示屏幕的电脑。在控制终端内建立打标物体10的虚拟模型,将打标图案贴覆到虚拟模型的表面。As shown, the laser marking machine can also be connected to an external control terminal, such as a computer with a display screen, when marking the marking object 10. A virtual model of the marking object 10 is built in the control terminal, and the marking pattern is attached to the surface of the virtual model.

由于控制终端内存储有打标物体10的虚拟模型,也存储有虚拟模型的各项参数,只要知晓模型上任意一点到测距组件5的距离,即可获知虚拟模型上其他任意一点到测距组件5的距离。因此,本实施例需要在打标物体10表面预先设定一个特征点,该特征点可以是打标物体10表面任意较易识别的点,可以选打标物体10表面的最高点或者最低点。同时,存储在虚拟模型内与该特征点相对应点的位置。Since the virtual model of the marking object 10 is stored in the control terminal, and the parameters of the virtual model are also stored, as long as the distance from any point on the model to the ranging component 5 is known, any other point on the virtual model can be learned to the ranging. The distance of component 5. Therefore, in this embodiment, a feature point needs to be preset on the surface of the marking object 10, and the feature point may be any point that is easily recognized on the surface of the marking object 10, and the highest point or the lowest point of the surface of the marking object 10 may be selected. At the same time, the position of the point corresponding to the feature point in the virtual model is stored.

如图所示,预先设定特征点101为打标物体10表面的最高点,打标物体10放置在打 标平台11上,移动打标物体10至激光指示器所发射激光照射到特征点101上。激光指示器用于向特征点101发射激光,感光元件用于接收在特征点101反射的激光,控制器8计算出特征点101到测距组件5的垂直距离,则打标物体10上任意一点到测距组件5的垂直距离可知,激光打标机可从打标物体10上的任意一点开始打标,因此设定一个打标初始点102,并向驱动组件发送控制信号。驱动组件用于根据控制信号驱动移动,直至打标初始点102位于激光打标组件4的打标焦距上。之后,控制终端的内部程序会控制激光打标机从打标初始点102开始打标。As shown in the figure, the feature point 101 is preset as the highest point on the surface of the marking object 10, and the marking object 10 is placed on the marking platform 11, and the laser beam emitted from the marking object 10 to the laser pointer is irradiated to the feature point 101. on. The laser pointer is used to emit laser light to the feature point 101, the photosensitive element is used to receive the laser light reflected at the feature point 101, and the controller 8 calculates the vertical distance of the feature point 101 to the ranging component 5, and then marks any point on the object 10 to The vertical distance of the ranging assembly 5 shows that the laser marking machine can start marking from any point on the marking object 10, thus setting a marking initial point 102 and transmitting a control signal to the driving assembly. The drive assembly is operative to drive movement based on the control signal until the marking initial point 102 is at the marking focal length of the laser marking assembly 4. Thereafter, the internal program of the control terminal controls the laser marking machine to start marking from the marking initial point 102.

实施例11:Example 11

在实施例8中,第一驱动组件6驱动激光打标组件4移动至打标物体10位于激光打标组件4的打标焦距上时,激光打标组件4所处位置与实际焦距位置会有较大误差,特别是第一驱动组件6驱动激光打标组件4移动距离较大时,这种误差会更大,因此本实施例提供一种微调校准的方案。In Embodiment 8, when the first driving component 6 drives the laser marking component 4 to move to the marking focal length of the laser marking component 4, the position of the laser marking component 4 and the actual focal length position may be A larger error, especially when the first driving component 6 drives the laser marking component 4 to move a large distance, the error is greater. Therefore, the embodiment provides a fine tuning calibration scheme.

激光指示器在第一驱动组件6驱动激光打标组件4移动至打标物体10位于激光打标组件4的打标焦距上之后,再次向打标物体表面发射指示激光,感光元件再次接收经打标物体表面反射的激光并向控制器发送感应信号,控制器再次计算打标物体表面到测距组件的垂直距离并向第一驱动组件发送微调信号,第一驱动组件用于根据微调信号驱动激光打标组件进行微调校准,从而提升位置调整的准确性。After the laser pointer is driven by the first driving component 6 to move the laser marking component 4 to the marking focal length of the laser marking component 4, the laser pointer again emits an indicating laser light to the surface of the marking object, and the photosensitive component receives the marking again. The laser reflected from the surface of the object and sending an induction signal to the controller, the controller again calculates the vertical distance of the surface of the marking object to the distance measuring component and sends a fine adjustment signal to the first driving component, and the first driving component is used to drive the laser according to the fine tuning signal The marking component is fine-tuned to improve the accuracy of the position adjustment.

实施例12:Example 12

本实施例为在实施例8和9基础上的改进,具体改进如下。This embodiment is an improvement on the basis of Embodiments 8 and 9, and the specific improvement is as follows.

一种激光打标机,如图所示,包括机架和设置在机架上的激光组件4,激光打标组件4包括用于产生激光的激光器42以及依次设置在激光器42所产生激光的光路上的光路组件43和扫描头41。A laser marking machine, as shown, includes a frame and a laser assembly 4 disposed on the frame, the laser marking assembly 4 including a laser 42 for generating laser light and light sequentially disposed on the laser light generated by the laser 42 The optical path assembly 43 and the scanning head 41 on the road.

扫描头41包括X反射镜411和Y反射镜412,X反射镜411用于调整光路在横向上偏转,Y反射镜412用于调整光路在纵向上偏转。打标激光从激光器42中射出,经光路组件43调焦和扫描头44调整后照射到打标平台10上的打标物表面。The scanning head 41 includes an X mirror 411 for adjusting the optical path to be deflected in the lateral direction, and a Y mirror 412 for adjusting the optical path to be deflected in the longitudinal direction. The marking laser is emitted from the laser 42 and is focused by the optical path assembly 43 and adjusted by the scanning head 44 to illuminate the surface of the marking object on the marking platform 10.

实施例13:Example 13

本实施例为上述实施例设备基础上采用的自动对焦打标方法。This embodiment is an autofocus marking method adopted on the basis of the device of the above embodiment.

本实施例的激光打标机的自动对焦打标方法,将打标物放置于打标机台上,位于扫描头的正下方。In the autofocus marking method of the laser marking machine of this embodiment, the marking object is placed on the marking machine table, directly under the scanning head.

操作控制盒,向控制器发送控制请求,控制测距组件的激光指示器向打标物表面发射指示激光,在打标物表面形成漫反射光斑,感光元件的条状感光区域朝扫描头的正下方接收感光信息。Operating the control box, sending a control request to the controller, controlling the laser pointer of the ranging component to emit an indicating laser to the surface of the marking object, forming a diffuse reflection spot on the surface of the marking object, and the strip-shaped photosensitive area of the photosensitive element is facing the scanning head Receive photographic information below.

如果条状感光区域未摄取到漫反射光斑的信息,则控制器控制打标机台下移或控制托台上移使扫描头与打标物之间的距离增大,并使感光元件再次摄取漫反射光斑的信息,如仍然未摄取到漫反射光斑的信息,则再次增大扫描头与打标物之间的距离,直至摄取到漫反射光斑的信息或距离增大到行程尽头。If the strip photosensitive area does not pick up the information of the diffuse reflection spot, the controller controls the marking machine to move down or control the upshift of the tray to increase the distance between the scanning head and the marking object, and the photosensitive element is ingested again. Information on the diffuse reflection spot, such as information that still does not ingest the diffuse reflection spot, increases the distance between the scan head and the target again until the information or distance of the diffuse reflection spot is increased to the end of the stroke.

如果在行程尽头仍未摄取到漫反射光斑的信息,则开始逐渐减小扫描头与打标物之间的距离,直至摄取到漫反射光斑的信息或扫描头与打标物之间的距离基本等于打标焦距,如果仍未摄取到漫反射光斑的信息则停止工作并报错。If the information of the diffuse reflection spot is not taken at the end of the stroke, the distance between the scan head and the marking object is gradually reduced until the information of the diffuse reflection spot or the distance between the scanning head and the marking object is basically It is equal to the marking focal length. If the information of the diffuse reflection spot is still not taken, it stops working and gives an error.

摄取到漫反射光斑的信息后,控制器计算当前扫描头与打标物之间的距离,并控制打标机台或托台移动至扫描头与打标物之间的距离基本等于打标焦距。After ingesting the information of the diffuse reflection spot, the controller calculates the distance between the current scanning head and the marking object, and controls the marking machine or the table to move to the distance between the scanning head and the marking object is substantially equal to the marking focal length. .

在扫描头与打标物之间的距离移动至基本等于打标焦距的位置,重复若干次以下动作:控制器计算当前扫描头与打标物之间的距离,并控制打标机台或托台移动至扫描头与打标物之间的距离等于打标焦距。The distance between the scanning head and the marking object is moved to a position substantially equal to the marking focal length, and the following actions are repeated: the controller calculates the distance between the current scanning head and the marking object, and controls the marking machine or the supporting machine. The distance moved by the table to the scanning head and the marking object is equal to the marking focal length.

激光器发出打标激光,打标激光依次经过光路组件和扫描头后打在打标物上,扫描头用于控制打标激光以扫描的方式依次打在打标物的表面,光路组件用于改变打标激光的打标焦距以适应打标物表面不同位置的高低起伏变化。The laser emits a marking laser, and the marking laser passes through the optical path component and the scanning head and then hits the marking object. The scanning head is used to control the marking laser to sequentially hit the surface of the marking object in a scanning manner, and the optical path component is used for changing. The marking focal length of the marking laser is adapted to the high and low fluctuations of different positions on the surface of the marking object.

利用带有显示屏幕的电脑连接控制器,输入需要在打标物表面上打印出来的可视图案,控制器将图案分割为由点阵构成的图,控制器依据点阵图控制扫描头以扫描的方式将打标激光打在点阵图所覆盖的打标物表面区域上,光路组件控制打标激光的打标焦点落在所经过的点阵图覆盖区域的打标物表面上。Using a computer with a display screen to connect the controller, input a visual pattern that needs to be printed on the surface of the marking object, the controller divides the pattern into a map consisting of a dot matrix, and the controller controls the scanning head to scan according to the dot pattern The marking laser is struck on the surface area of the marking object covered by the dot pattern, and the marking component of the optical path component controlling the marking laser falls on the surface of the marking object in the coverage area of the bitmap.

光路组件包括至少1个固定的凸透镜和至少1个活动的凹透镜;还包括沿打标激光光亮方向延伸的导轨,设置在导轨上的支架,凹透镜固定在支架上,还包括与支架直接或间接连接的摆动电机,摆动电机控制支架沿导轨方向往返滑动,摆动电机与控制器连接。The optical path assembly comprises at least one fixed convex lens and at least one movable concave lens; further comprising a guide rail extending along the direction of the marking laser light, a bracket disposed on the rail, the concave lens being fixed on the bracket, and further comprising directly or indirectly connected to the bracket The swing motor, the swing motor control bracket slides back and forth along the guide rail, and the swing motor is connected to the controller.

电脑内存储有打标物的3D数字模型,在打标激光射在打标物表面时,控制器依据打标物的数字模型以及打标物表面光斑测距点到扫描头的距离计算出打标物表面各打标点与扫描头的实时距离,并向控制器发出信号,控制器控制摆动电机调节支架及其凹透镜在导轨上的滑动位置以使打标焦距动态匹配打标点与扫描头的实时距离。The computer stores a 3D digital model of the marking object. When the marking laser is shot on the surface of the marking object, the controller calculates the hitting according to the digital model of the marking object and the distance from the surface spot measuring point of the marking object to the scanning head. The real-time distance between the marking points on the surface of the target and the scanning head, and sends a signal to the controller. The controller controls the sliding position of the swinging motor adjusting bracket and the concave lens on the guide rail to dynamically match the marking focal length with the marking point and the scanning head. Real-time distance.

激光指示器用于向打标物表面预置的特征点发射指示激光,感光元件用于摄取特征点的光斑信息,并向控制器发送光斑信息,控制器根据光斑信息计算特征点到扫描头的垂直方向距离并向第一驱动组件或第二驱动组件发送控制信号,第一驱动组件根据控制信号驱动托台移动或第二驱动组件根据控制信息驱动打标机台移动,使打标物表面打标起始点位于激光打标组件扫描头的打标焦距下方。The laser pointer is used to emit an indication laser to the feature points preset on the surface of the marking object, the photosensitive element is used for taking spot information of the feature point, and the spot information is sent to the controller, and the controller calculates the vertical point of the feature point to the scan head according to the spot information. Directional distance and sending a control signal to the first driving component or the second driving component, the first driving component drives the pallet movement according to the control signal or the second driving component drives the marking machine to move according to the control information, so that the surface of the marking object is marked The starting point is below the marking focal length of the scanning head of the laser marking assembly.

激光指示器在打标物表面打标起始点位于激光打标组件扫描头的打标焦距下方后,再次向打标物体表面发射指示激光,感光元件用于摄取特征点的光斑信息,并向控制器发送光斑信息,控制器根据光斑信息计算打标物体表面到扫描头的垂直距离并向第一驱动组件或第二驱动组件发送微调信号,第一驱动组件或第二驱动组件用于根据微调信号进行驱动微调校准。After the marking point of the laser pointer is located below the marking focal length of the scanning head of the laser marking component, the laser pointer is again emitted to the surface of the marking object, and the photosensitive element is used for taking the spot information of the feature point and controlling the spot. Transmitting the spot information, the controller calculates a vertical distance from the surface of the marking object to the scanning head according to the spot information and sends a fine adjustment signal to the first driving component or the second driving component, and the first driving component or the second driving component is configured to adjust the signal according to the fine adjustment Perform a fine tuning calibration.

实施例14:Example 14

本实施例为上述实施例设备基础上采用的自动对焦打标方法。This embodiment is an autofocus marking method adopted on the basis of the device of the above embodiment.

本实施例的激光打标机的自动对焦打标方法,将打标物放置于打标机台上,位于扫描头的正下方。In the autofocus marking method of the laser marking machine of this embodiment, the marking object is placed on the marking machine table, directly under the scanning head.

操作控制盒,向控制器发送控制请求,控制测距组件的激光指示器向打标物表面发射指示激光,在打标物表面形成漫反射光斑,感光元件的条状感光区域朝扫描头的正下方接 收感光信息。Operating the control box, sending a control request to the controller, controlling the laser pointer of the ranging component to emit an indicating laser to the surface of the marking object, forming a diffuse reflection spot on the surface of the marking object, and the strip-shaped photosensitive area of the photosensitive element is facing the scanning head Receive photographic information below.

如果条状感光区域未摄取到漫反射光斑的信息,则控制器控制打标机台下移或控制托台上移使扫描头与打标物之间的距离增大至最大行程位置,感光元件再次摄取漫反射光斑的信息,如仍然未摄取到漫反射光斑的信息,则开始逐渐减小扫描头与打标物之间的距离,直至摄取到漫反射光斑的信息或扫描头与打标物之间的距离基本等于打标焦距,如果仍未摄取到漫反射光斑的信息则停止工作并报错。If the strip photosensitive area does not pick up the information of the diffuse reflection spot, the controller controls the marking machine to move down or control the upshift of the tray to increase the distance between the scanning head and the marking object to the maximum stroke position, the photosensitive element Re-ingesting the information of the diffuse reflection spot, such as the information that still does not ingest the diffuse reflection spot, begins to gradually reduce the distance between the scanning head and the marking object until the information of the diffuse reflection spot or the scanning head and the marking object are ingested. The distance between them is basically equal to the marking focal length, and if the information of the diffuse reflection spot is still not taken, the work stops and an error is reported.

摄取到漫反射光斑的信息后,控制器计算当前扫描头与打标物之间的距离,并控制打标机台或托台移动至扫描头与打标物之间的距离基本等于打标焦距。After ingesting the information of the diffuse reflection spot, the controller calculates the distance between the current scanning head and the marking object, and controls the marking machine or the table to move to the distance between the scanning head and the marking object is substantially equal to the marking focal length. .

在扫描头与打标物之间的距离移动至基本等于打标焦距的位置,重复若干次以下动作:控制器计算当前扫描头与打标物之间的距离,并控制打标机台或托台移动至扫描头与打标物之间的距离等于打标焦距。The distance between the scanning head and the marking object is moved to a position substantially equal to the marking focal length, and the following actions are repeated: the controller calculates the distance between the current scanning head and the marking object, and controls the marking machine or the supporting machine. The distance moved by the table to the scanning head and the marking object is equal to the marking focal length.

激光器发出打标激光,打标激光依次经过光路组件和扫描头后打在打标物上,扫描头用于控制打标激光以扫描的方式依次打在打标物的表面,光路组件用于改变打标激光的打标焦距以适应打标物表面不同位置的高低起伏变化。The laser emits a marking laser, and the marking laser passes through the optical path component and the scanning head and then hits the marking object. The scanning head is used to control the marking laser to sequentially hit the surface of the marking object in a scanning manner, and the optical path component is used for changing. The marking focal length of the marking laser is adapted to the high and low fluctuations of different positions on the surface of the marking object.

利用带有显示屏幕的电脑连接控制器,输入需要在打标物表面上打印出来的可视图案,控制器将图案分割为由点阵构成的图,控制器依据点阵图控制扫描头以扫描的方式将打标激光打在点阵图所覆盖的打标物表面区域上,光路组件控制打标激光的打标焦点落在所经过的点阵图覆盖区域的打标物表面上。Using a computer with a display screen to connect the controller, input a visual pattern that needs to be printed on the surface of the marking object, the controller divides the pattern into a map consisting of a dot matrix, and the controller controls the scanning head to scan according to the dot pattern The marking laser is struck on the surface area of the marking object covered by the dot pattern, and the marking component of the optical path component controlling the marking laser falls on the surface of the marking object in the coverage area of the bitmap.

光路组件包括1个固定的凸透镜和1个活动的凹透镜;还包括沿打标激光光亮方向延伸的导轨,设置在导轨上的支架,凹透镜固定在支架上,还包括与支架直接或间接连接的摆动电机,摆动电机控制支架沿导轨方向往返滑动,摆动电机与控制器连接。The optical path assembly comprises a fixed convex lens and a movable concave lens; further comprising a guide rail extending along the direction of the marking laser light, a bracket disposed on the rail, the concave lens being fixed on the bracket, and further comprising a swing directly or indirectly connected to the bracket The motor and the swing motor control bracket slide back and forth along the guide rail, and the swing motor is connected with the controller.

电脑内存储有打标物的3D数字模型,在打标激光射在打标物表面时,控制器依据打标物的数字模型以及打标物表面光斑测距点到扫描头的距离计算出打标物表面各打标点与扫描头的实时距离,并向控制器发出信号,控制器控制摆动电机调节支架及其凹透镜在导轨上的滑动位置以使打标焦距动态匹配打标点与扫描头的实时距离。The computer stores a 3D digital model of the marking object. When the marking laser is shot on the surface of the marking object, the controller calculates the hitting according to the digital model of the marking object and the distance from the surface spot measuring point of the marking object to the scanning head. The real-time distance between the marking points on the surface of the target and the scanning head, and sends a signal to the controller. The controller controls the sliding position of the swinging motor adjusting bracket and the concave lens on the guide rail to dynamically match the marking focal length with the marking point and the scanning head. Real-time distance.

激光指示器用于向打标物表面预置的特征点发射指示激光,感光元件用于摄取特征点的光斑信息,并向控制器发送光斑信息,控制器根据光斑信息计算特征点到扫描头的垂直方向距离并向第一驱动组件或第二驱动组件发送控制信号,第一驱动组件根据控制信号驱动托台移动或第二驱动组件根据控制信息驱动打标机台移动,使打标物表面打标起始点位于激光打标组件扫描头的打标焦距下方。The laser pointer is used to emit an indication laser to the feature points preset on the surface of the marking object, the photosensitive element is used for taking spot information of the feature point, and the spot information is sent to the controller, and the controller calculates the vertical point of the feature point to the scan head according to the spot information. Directional distance and sending a control signal to the first driving component or the second driving component, the first driving component drives the pallet movement according to the control signal or the second driving component drives the marking machine to move according to the control information, so that the surface of the marking object is marked The starting point is below the marking focal length of the scanning head of the laser marking assembly.

激光指示器在打标物表面打标起始点位于激光打标组件扫描头的打标焦距下方后,再次向打标物体表面发射指示激光,感光元件用于摄取特征点的光斑信息,并向控制器发送光斑信息,控制器根据光斑信息计算打标物体表面到扫描头的垂直距离并向第一驱动组件或第二驱动组件发送微调信号,第一驱动组件或第二驱动组件用于根据微调信号进行驱动微调校准。After the marking point of the laser pointer is located below the marking focal length of the scanning head of the laser marking component, the laser pointer is again emitted to the surface of the marking object, and the photosensitive element is used for taking the spot information of the feature point and controlling the spot. Transmitting the spot information, the controller calculates a vertical distance from the surface of the marking object to the scanning head according to the spot information and sends a fine adjustment signal to the first driving component or the second driving component, and the first driving component or the second driving component is configured to adjust the signal according to the fine adjustment Perform a fine tuning calibration.

感光元件用于摄取经打标物体表面反射的光斑信息并向控制器发送感应信号,控制器根据感应信号计算打标物体表面到测距组件的距离并向驱动组件发送控制信号,第一驱动组件根据控制信号驱动激光打标组件移动至打标物体位于激光打标组件的打标焦距上,或者第二驱动组件根据控制信号驱动打标平台移动至打标物体位于激光打标组件的打标焦距 上;本发明自动对焦打标方法,保证了打标的准确性,提升了打标速度。The photosensitive element is configured to take in the spot information reflected by the surface of the marked object and send the sensing signal to the controller, and the controller calculates the distance from the surface of the marking object to the ranging component according to the sensing signal and sends a control signal to the driving component, the first driving component Driving the laser marking component according to the control signal to move the marking object to the marking focal length of the laser marking component, or the second driving component drives the marking platform according to the control signal to move the marking object to the marking focal length of the laser marking component The autofocus marking method of the invention ensures the accuracy of the marking and improves the marking speed.

实施例15:Example 15

本实施例为在实施例8和9基础上的改进,具体改进如下。This embodiment is an improvement on the basis of Embodiments 8 and 9, and the specific improvement is as follows.

光路组件43包括1个固定的凸透镜和1个活动的凹透镜;光路组件43还包括支撑座431、支架432、凹透镜433和凸透镜434(其他实施例中,凸透镜和凹透镜可以互换,应当认为与本方案为等同的设置)。支撑座431上设置有沿激光光路延伸的导轨435,支架432设置在导轨435上并可沿导轨435滑动,凹透镜433(调焦镜片)固定在支架432上,还包括与支架432直接或间接连接的摆动电机436,摆动电机436控制支架432沿导轨435方向往返滑动,摆动电机436与控制器7连接。The optical path assembly 43 includes a fixed convex lens and a movable concave lens. The optical path assembly 43 further includes a support base 431, a bracket 432, a concave lens 433, and a convex lens 434. (Other embodiments, the convex lens and the concave lens are interchangeable, and should be considered The scheme is an equivalent setting). The support base 431 is provided with a guide rail 435 extending along the laser optical path. The bracket 432 is disposed on the guide rail 435 and slidable along the guide rail 435. The concave lens 433 (focus lens) is fixed on the bracket 432, and further includes a direct or indirect connection with the bracket 432. The swing motor 436, the swing motor 436 controls the bracket 432 to slide back and forth in the direction of the guide rail 435, and the swing motor 436 is connected to the controller 7.

因此支架432在导轨435上滑动时,也带动凹透镜433移动,凹透镜433在导轨435的位置对应打标激光的焦距,打标激光自激光器42出射,经过光路组件43,入射至扫描头41,通过凹透镜433在导轨435上的移动而改变打标激光的焦距。Therefore, when the bracket 432 slides on the guide rail 435, the concave lens 433 is also moved. The position of the concave lens 433 at the position of the guide rail 435 corresponds to the focal length of the marking laser. The marking laser is emitted from the laser 42 and passes through the optical path assembly 43 to be incident on the scanning head 41. The movement of the concave lens 433 on the guide rail 435 changes the focal length of the marking laser.

所述激光指示器51以集束的方式向打标物表面发射单一波长的红色或红外指示激光,打标物表面形成漫反射光斑,漫反射光斑透过滤光片后被感光元件摄取并成像在条状感光区域上,漫反射光斑与感光元件的连线方向设置成与指示激光出射方向不重合;依据光斑在条状感光区域上不同的成像位置计算出指示激光出射方向与光斑和感光元件连线方向的夹角,并进一步计算出打标物表面至扫描头的距离,并将距离信息反馈给控制器;The laser pointer 51 emits a single wavelength red or infrared indicating laser to the surface of the marking object in a bundle manner, and the surface of the marking object forms a diffuse reflection spot, and the diffuse reflection spot is absorbed by the photosensitive element and imaged after being transmitted through the filter. In the strip-shaped photosensitive region, the direction of the connection between the diffuse reflection spot and the photosensitive element is set to be different from the direction in which the laser is emitted; the direction of the laser exit is determined according to the different imaging positions of the spot on the strip-shaped photosensitive area, and the spot and the photosensitive element are connected. The angle of the line direction, and further calculate the distance from the surface of the marking object to the scanning head, and feed back the distance information to the controller;

所述控制器7向所述摆动电机436发送控制信号,所述摆动电机436驱动支架432沿导轨435滑动,使激光打标组件4的扫描头41与打标物表面的距离匹配激光打标机的打标焦距。The controller 7 sends a control signal to the swing motor 436, and the swing motor 436 drives the bracket 432 to slide along the guide rail 435, so that the distance between the scan head 41 of the laser marking assembly 4 and the surface of the marking object matches the laser marking machine. The marking focal length.

所述导轨435上设有静止点437,所述静止点437一侧的导轨435形成移动正区438,另一侧的导轨435形成移动负区439,所述导轨435上沿所述移动正区438到移动负区439的方向上,形成有若干个抖动区440,所述支架432在所述导轨435上的任一抖动区440的范围内进行往复移动。The guide rail 435 is provided with a stationary point 437, the guide rail 435 on one side of the stationary point 437 forms a moving positive zone 438, and the other side of the guide rail 435 forms a moving negative zone 439 along which the moving positive zone In the direction of the moving negative zone 439, a plurality of dithering zones 440 are formed, and the bracket 432 reciprocates within the range of any of the dithering zones 440 on the rail 435.

所述移动正区的区间范围为0~6mm;所述移动负区的区间范围为0~6mm。The interval of the moving positive zone ranges from 0 to 6 mm; and the interval of the moving negative zone ranges from 0 to 6 mm.

所述抖动区的区间范围为0~1mm。The interval of the jitter zone ranges from 0 to 1 mm.

所述导轨435上设有正向限位件4351和反向限位件4352,所述正向限位件4351设在所述导轨435上移动正区438所在的一侧,用于限制支架432在移动正区438上的最大位移,所述反向限位件4352设在所述导轨435上移动负区439所在的一侧,用于限制支架432在移动负区439上的最大位移。The guide rail 435 is provided with a positive limiting member 4351 and a reverse limiting member 4352. The positive limiting member 4351 is disposed on a side of the guiding rail 435 on which the positive portion 438 is located for limiting the bracket 432. In the maximum displacement on the moving positive zone 438, the reverse stop 4352 is disposed on the side of the guide rail 435 on which the negative zone 439 is moved for limiting the maximum displacement of the bracket 432 on the moving negative zone 439.

所述激光指示器51用于向打标物表面预置的特征点101发射指示激光,感光元件55用于摄取特征点101的光斑信息,并向控制器7发送光斑信息,控制器7根据光斑信息计算特征点101到扫描头41的垂直方向距离并向摆动电机436发送控制信号,所述摆动电机436根据控制信号驱动支架432沿导轨435滑动至移动正区438或移动负区439。控制器向所述摆动电机发送控制信号,所述摆动电机驱动支架沿导轨滑动,使激光打标机的打标焦距匹配激光打标组件的扫描头与打标物表面的距离。The laser pointer 51 is configured to emit an indication laser to the feature point 101 preset on the surface of the marking object, the photosensitive element 55 is used to take spot information of the feature point 101, and send spot information to the controller 7, and the controller 7 according to the spot The information calculates the vertical direction distance from the feature point 101 to the scan head 41 and sends a control signal to the swing motor 436, which swings the carriage 432 along the guide rail 435 to the moving positive zone 438 or the moving negative zone 439 according to the control signal. The controller sends a control signal to the swing motor, and the swing motor drives the bracket to slide along the guide rail, so that the marking focal length of the laser marking machine matches the distance between the scanning head of the laser marking component and the surface of the marking object.

激光指示器51在打标物表面打标起始点位于激光打标组件扫描头41的打标焦距下方后,再次向打标物体表面发射指示激光,感光元件55用于摄取特征点101的光斑信息,并 向控制器7发送光斑信息,控制器7根据光斑信息计算打标物体表面到扫描头41的垂直距离并向摆动电机436发送微调信号,摆动电机436根据微调信号进行驱动微调校准。The laser pointer 51 emits an instruction laser light to the surface of the marking object again after the marking starting point of the marking object is located below the marking focal length of the scanning head 41 of the laser marking component, and the photosensitive element 55 is used for capturing the spot information of the feature point 101. And transmitting the spot information to the controller 7, the controller 7 calculates the vertical distance from the surface of the marking object to the scanning head 41 based on the spot information and transmits a fine adjustment signal to the swing motor 436, and the swing motor 436 performs the drive fine adjustment calibration according to the fine adjustment signal.

如图所示,在具体对打标物体10进行打标时,激光打标机还可以连接外部控制终端,例如带有显示屏幕的电脑。在控制终端内建立打标物体10的虚拟模型,将打标图案贴覆到虚拟模型的表面。As shown, the laser marking machine can also be connected to an external control terminal, such as a computer with a display screen, when marking the marking object 10. A virtual model of the marking object 10 is built in the control terminal, and the marking pattern is attached to the surface of the virtual model.

由于控制终端内存储有打标物体10的虚拟模型,也存储有虚拟模型的各项参数,只要知晓模型上任意一点到测距组件5的距离,即可获知虚拟模型上其他任意一点到测距组件5的距离。因此,本实施例需要在打标物体10表面预先设定一个特征点101,该特征点可以是打标物体10表面任意较易识别的点,可以选打标物体10表面的最高点或者最低点。同时,存储在虚拟模型内与该特征点相对应点的位置。Since the virtual model of the marking object 10 is stored in the control terminal, and the parameters of the virtual model are also stored, as long as the distance from any point on the model to the ranging component 5 is known, any other point on the virtual model can be learned to the ranging. The distance of component 5. Therefore, in this embodiment, a feature point 101 needs to be preset on the surface of the marking object 10, and the feature point may be any point that is easily recognized on the surface of the marking object 10, and the highest point or the lowest point of the surface of the marking object 10 may be selected. . At the same time, the position of the point corresponding to the feature point in the virtual model is stored.

如图所示,预先设定特征点101为打标物体10表面的最高点,打标物体10放置在打标平台11上,移动打标物体10至激光指示器所发射激光照射到特征点101上。激光指示器用于向特征点101发射激光,感光元件用于接收在特征点101反射的激光,控制器8计算出特征点101到测距组件5的垂直距离,则打标物体10上任意一点到测距组件5的垂直距离可知,激光打标机可从打标物体10上的任意一点开始打标,因此设定一个打标初始点102,并向摆动电机发送控制信号。摆动电机用于根据控制信号驱动支架移动,直至打标初始点102位于激光打标组件4的打标焦距上。之后,控制终端的内部程序会控制激光打标机从打标初始点102开始打标。As shown in the figure, the feature point 101 is preset as the highest point on the surface of the marking object 10, and the marking object 10 is placed on the marking platform 11, and the laser beam emitted from the marking object 10 to the laser pointer is irradiated to the feature point 101. on. The laser pointer is used to emit laser light to the feature point 101, the photosensitive element is used to receive the laser light reflected at the feature point 101, and the controller 8 calculates the vertical distance of the feature point 101 to the ranging component 5, and then marks any point on the object 10 to The vertical distance of the distance measuring assembly 5 shows that the laser marking machine can start marking from any point on the marking object 10, thus setting a marking initial point 102 and transmitting a control signal to the swinging motor. The swing motor is used to drive the carriage movement according to the control signal until the marking initial point 102 is located on the marking focal length of the laser marking assembly 4. Thereafter, the internal program of the control terminal controls the laser marking machine to start marking from the marking initial point 102.

实施例16:Example 16:

本实施例是在实施例15的基础上提供了一种自动对焦打标方法,This embodiment provides an automatic focus marking method based on Embodiment 15.

将打标物放置于打标机台1上,位于扫描头41的正下方;控制测距组件5的激光指示器51向打标物表面发射指示激光,在打标物表面形成漫反射光斑,感光元件55的条状感光区域朝扫描头41的正下方接收感光信息;The marking object is placed on the marking machine table 1 directly under the scanning head 41; the laser pointer 51 of the control ranging component 5 emits an indicating laser light to the surface of the marking object to form a diffuse reflection spot on the surface of the marking object. The strip-shaped photosensitive area of the photosensitive element 55 receives the photosensitive information directly under the scanning head 41;

如果条状感光区域未摄取到漫反射光斑的信息,则控制器7控制摆动电机436,所述摆动电机436带动支架432沿导轨435滑动至移动正区438或移动负区439,使激光打标焦点与打标物上的打标位之间的距离增大,并使感光元件55再次摄取漫反射光斑的信息,如仍然未摄取到漫反射光斑的信息,则再次增大激光打标焦点与打标物上打标位之间的距离,直至摄取到漫反射光斑的信息或距离增大到行程尽头;If the strip-shaped photosensitive area does not pick up the information of the diffuse reflection spot, the controller 7 controls the swing motor 436, which drives the bracket 432 to slide along the guide rail 435 to the moving positive zone 438 or the moving negative zone 439 to mark the laser The distance between the focus and the marking position on the marking object is increased, and the photosensitive element 55 is again taken up the information of the diffuse reflection spot, such as the information that still does not ingest the diffuse reflection spot, and then the laser marking focus is increased again. The distance between the marked positions on the marking object until the information or distance of the diffuse reflection spot is increased to the end of the stroke;

如果在行程尽头仍未摄取到漫反射光斑的信息,则开始逐渐减小激光打标焦点与打标物上打标位之间的距离,直至摄取到漫反射光斑的信息或激光与打标物上打标位之间的距离基本等于打标焦距,如果仍未摄取到漫反射光斑的信息则停止工作并报错;If the information of the diffuse reflection spot is not taken at the end of the stroke, the distance between the laser marking focus and the marking position on the marking object is gradually reduced until the information of the diffuse reflection spot or the laser and the marking object are ingested. The distance between the marked positions is substantially equal to the marking focal length, and if the information of the diffuse reflection spot is still not taken, the work is stopped and an error is reported;

在扫描头与打标物之间的距离移动至基本等于打标焦距的位置,重复若干次以下动作:The distance between the scanning head and the marking object is moved to a position substantially equal to the marking focal length, and the following actions are repeated several times:

激光器42发出打标激光,打标激光依次经过光路组件43和扫描头41后打在打标物上,扫描头41用于控制打标激光以扫描的方式依次打在打标物的表面,光路组件43用于改变打标激光的打标焦距以适应打标物表面不同位置的高低起伏变化;The laser 42 emits a marking laser, and the marking laser passes through the optical path assembly 43 and the scanning head 41 to hit the marking object. The scanning head 41 is used to control the marking laser to sequentially hit the surface of the marking object in a scanning manner. The component 43 is configured to change the marking focal length of the marking laser to adapt to high and low fluctuations of different positions on the surface of the marking object;

利用带有显示屏幕的电脑连接控制器,输入需要在打标物表面上打印出来的可视图案,控制器7将图案分割为由点阵构成的图,控制器7依据点阵图控制扫描头以扫描的方式将打标激光打在点阵图所覆盖的打标物表面区域上,光路组件43控制打标激光的打标焦点落 在所经过的点阵图覆盖区域的打标物表面上。Using a computer with a display screen to connect the controller, input a visual pattern that needs to be printed on the surface of the marking object, the controller 7 divides the pattern into a map composed of a dot matrix, and the controller 7 controls the scanning head according to the dot pattern. The marking laser is scanned on the surface area of the marking object covered by the bitmap, and the optical path component 43 controls the marking focus of the marking laser to fall on the surface of the marking object in the coverage area of the bitmap. .

电脑内存储有打标物的3D数字模型,在打标激光射在打标物表面时,控制器7依据打标物的数字模型以及打标物表面光斑测距点到扫描头的距离计算出打标物表面各打标点与扫描头41的实时距离,并向控制器7发出信号,控制器7控制摆动电机436调节支架432及其凹透镜在导轨上的滑动位置以使打标焦距动态匹配打标点与扫描头41的实时距离。激光指示器51用于向打标物表面预置的特征点发射指示激光,感光元件55用于摄取特征点的光斑信息,并向控制器7发送光斑信息,控制器7根据光斑信息计算特征点到扫描头41的垂直方向距离并向摆动电机436发送控制信号,摆动电机436根据控制信号驱动支架432移动,使打标物表面打标起始点位于激光打标组件扫描头41的打标焦距下方。The computer stores a 3D digital model of the marking object. When the marking laser is shot on the surface of the marking object, the controller 7 calculates the digital model of the marking object and the distance from the surface spot measuring point of the marking object to the scanning head. The real-time distance between each marking point on the surface of the marking object and the scanning head 41, and a signal is sent to the controller 7, and the controller 7 controls the swinging motor 436 to adjust the sliding position of the bracket 432 and its concave lens on the guide rail to dynamically match the marking focal length. The real-time distance between the marking point and the scanning head 41. The laser pointer 51 is for emitting an indication laser to a feature point preset on the surface of the marking object, the photosensitive element 55 is for taking spot information of the feature point, and transmitting spot information to the controller 7, and the controller 7 calculates the feature point based on the spot information. To the vertical direction of the scanning head 41 and send a control signal to the swing motor 436, the swing motor 436 drives the carriage 432 to move according to the control signal, so that the marking surface starting point is located below the marking focal length of the laser marking unit scanning head 41. .

激光指示器51在打标物表面打标起始点位于激光打标组件4扫描头41的打标焦距下方后,再次向打标物体10表面发射指示激光,感光元件55用于摄取特征点的光斑信息,并向控制器7发送光斑信息,控制器7根据光斑信息计算打标物体10表面到扫描头41的垂直距离并向摆动电机436发送微调信号,摆动电机436根据微调信号驱动支架432微调校准。The laser pointer 51 emits an instruction laser light to the surface of the marking object 10 again after the marking starting point of the marking object is located below the marking focal length of the scanning head 41 of the laser marking component 4, and the photosensitive element 55 is used for taking the spot of the feature point. The information is sent to the controller 7 and the controller 7 calculates the vertical distance from the surface of the marking object 10 to the scanning head 41 based on the spot information and sends a fine adjustment signal to the swing motor 436. The swing motor 436 drives the bracket 432 to fine tune the calibration according to the fine adjustment signal. .

实施例17:Example 17

在实施例1、2、3、4、5、10、11、12任一的基础上,作出改进如下。On the basis of any of Embodiments 1, 2, 3, 4, 5, 10, 11, and 12, improvements are made as follows.

光路组件43包括1个固定的凸透镜和1个活动的凹透镜;光路组件43还包括支撑座431、支架432、凹透镜433和凸透镜434(其他实施例中,凸透镜和凹透镜可以互换,应当认为与本方案为等同的设置)。支撑座431上设置有沿激光光路延伸的导轨435,支架432设置在导轨435上并可沿导轨435滑动,凹透镜433(调焦镜片)固定在支架432上,还包括与支架432直接或间接连接的摆动电机436,摆动电机436控制支架432沿导轨435方向往返滑动,摆动电机436与控制器7连接。The optical path assembly 43 includes a fixed convex lens and a movable concave lens. The optical path assembly 43 further includes a support base 431, a bracket 432, a concave lens 433, and a convex lens 434. (Other embodiments, the convex lens and the concave lens are interchangeable, and should be considered The scheme is an equivalent setting). The support base 431 is provided with a guide rail 435 extending along the laser optical path. The bracket 432 is disposed on the guide rail 435 and slidable along the guide rail 435. The concave lens 433 (focus lens) is fixed on the bracket 432, and further includes a direct or indirect connection with the bracket 432. The swing motor 436, the swing motor 436 controls the bracket 432 to slide back and forth in the direction of the guide rail 435, and the swing motor 436 is connected to the controller 7.

因此支架432在导轨435上滑动时,也带动凹透镜433移动,凹透镜433在导轨435的位置对应打标激光的焦距,打标激光自激光器42出射,经过光路组件43,入射至扫描头41,通过凹透镜433在导轨435上的移动而改变打标激光的焦距。Therefore, when the bracket 432 slides on the guide rail 435, the concave lens 433 is also moved. The position of the concave lens 433 at the position of the guide rail 435 corresponds to the focal length of the marking laser. The marking laser is emitted from the laser 42 and passes through the optical path assembly 43 to be incident on the scanning head 41. The movement of the concave lens 433 on the guide rail 435 changes the focal length of the marking laser.

所述导轨435上设有静止点437,所述静止点437一侧的导轨435形成移动正区438,另一侧的导轨435形成移动负区439,所述导轨435上沿所述移动正区438到移动负区439的方向上,形成有若干个抖动区440,所述支架432在所述导轨435上的任一抖动区440的范围内进行往复移动。The guide rail 435 is provided with a stationary point 437, the guide rail 435 on one side of the stationary point 437 forms a moving positive zone 438, and the other side of the guide rail 435 forms a moving negative zone 439 along which the moving positive zone In the direction of the moving negative zone 439, a plurality of dithering zones 440 are formed, and the bracket 432 reciprocates within the range of any of the dithering zones 440 on the rail 435.

所述移动正区的区间范围为0~5mm;所述移动负区的区间范围为0~5mm。The interval of the moving positive zone ranges from 0 to 5 mm; and the interval of the moving negative zone ranges from 0 to 5 mm.

所述抖动区的区间范围为0~1mm。The interval of the jitter zone ranges from 0 to 1 mm.

所述导轨435上设有正向限位件4351和反向限位件4352,所述正向限位件4351设在所述导轨435上移动正区438所在的一侧,用于限制支架432在移动正区438上的最大位移,所述反向限位件4352设在所述导轨435上移动负区439所在的一侧,用于限制支架432在移动负区439上的最大位移。The guide rail 435 is provided with a positive limiting member 4351 and a reverse limiting member 4352. The positive limiting member 4351 is disposed on a side of the guiding rail 435 on which the positive portion 438 is located for limiting the bracket 432. In the maximum displacement on the moving positive zone 438, the reverse stop 4352 is disposed on the side of the guide rail 435 on which the negative zone 439 is moved for limiting the maximum displacement of the bracket 432 on the moving negative zone 439.

实施例18:Example 18

一种基于实施例15基础上的自动对焦打标方法,将打标物放置于打标机台上,位于扫 描头的正下方;An autofocus marking method based on Embodiment 15 is to place a marking object on a marking machine, directly below the scanning head;

控制测距组件的激光指示器向打标物表面发射指示激光,在打标物表面形成漫反射光斑,激光传感器朝扫描头的正下方接收感光信息,激光传感器将感光信息传输给控制器,控制器计算出扫描头与打标物表面之间的距离;The laser pointer of the control ranging component emits an indication laser to the surface of the marking object, and forms a diffuse reflection spot on the surface of the marking object. The laser sensor receives the photosensitive information directly under the scanning head, and the laser sensor transmits the photosensitive information to the controller to control Calculating the distance between the scanning head and the surface of the marking object;

根据距离信息,控制器控制摆动电机,所述摆动电机带动支架沿导轨滑动至移动正区或移动负区,使激光打标机的打标焦距变大或变小,直至激光打标机的打标焦距基本等于扫描头与打标物表面之间的距离;According to the distance information, the controller controls the swing motor, and the swing motor drives the bracket to slide along the guide rail to the moving positive zone or the moving negative zone, so that the marking focal length of the laser marking machine becomes larger or smaller until the laser marking machine is hit. The focal length is substantially equal to the distance between the scanning head and the surface of the marking object;

激光器发出打标激光,打标激光依次经过光路组件和扫描头后打在打标物表面上,扫描头用于控制打标激光以扫描的方式依次打在打标物的表面,光路组件用于改变打标激光的打标焦距以适应打标物表面不同位置的高低起伏变化;The laser emits a marking laser, and the marking laser is sequentially applied to the surface of the marking object after passing through the optical path component and the scanning head, and the scanning head is used to control the marking laser to sequentially hit the surface of the marking object in a scanning manner, and the optical path component is used for Changing the marking focal length of the marking laser to adapt to high and low fluctuations of different positions on the surface of the marking object;

利用带有显示屏幕的电脑连接控制器,输入需要在打标物表面上打印出来的可视图案,控制器将图案分割为由点阵构成的图,控制器依据点阵图控制扫描头以扫描的方式将打标激光打在点阵图所覆盖的打标物表面区域上,光路组件控制打标激光的打标焦点落在所经过的点阵图覆盖区域的打标物表面上。Using a computer with a display screen to connect the controller, input a visual pattern that needs to be printed on the surface of the marking object, the controller divides the pattern into a map consisting of a dot matrix, and the controller controls the scanning head to scan according to the dot pattern The marking laser is struck on the surface area of the marking object covered by the dot pattern, and the marking component of the optical path component controlling the marking laser falls on the surface of the marking object in the coverage area of the bitmap.

电脑内存储有打标物的3D数字模型,在打标激光射在打标物表面时,控制器依据打标物的数字模型以及打标物表面光斑测距点到扫描头的距离计算出打标物表面各打标点与扫描头的实时距离,并向控制器发出信号,控制器控制摆动电机调节支架及其凹透镜在导轨上的滑动位置以使打标焦距动态匹配打标表面上的点与扫描头的实时距离。The computer stores a 3D digital model of the marking object. When the marking laser is shot on the surface of the marking object, the controller calculates the hitting according to the digital model of the marking object and the distance from the surface spot measuring point of the marking object to the scanning head. The real-time distance between each marking point on the surface of the target and the scanning head, and sends a signal to the controller, the controller controls the sliding position of the swinging motor adjusting bracket and its concave lens on the guide rail to dynamically match the marking focal length to the point on the marking surface Real-time distance from the scan head.

根据上述说明书的揭示和教导,本发明所属领域的技术人员还可以对上述实施方式进行变更和修改。因此,本发明并不局限于上面揭示和描述的具体实施方式,对发明的一些修改和变更也应当落入本发明的权利要求的保护范围内。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对本发明构成任何限制。Variations and modifications of the above-described embodiments may also be made by those skilled in the art in light of the above disclosure. Therefore, the present invention is not limited to the specific embodiments disclosed and described, and the modifications and variations of the invention are intended to fall within the scope of the appended claims. In addition, although specific terms are used in the specification, these terms are merely for convenience of description and do not limit the invention.

Claims (34)

一种激光打标机,其特征在于:包括用于放置打标物的打标机台,位于打标机台上的机架,设置在机架上并可沿机架上下移动的托台,托台上设置有激光打标组件,激光打标组件包括依次安装的激光器、光路组件和扫描头,光路组件包括若干凹透镜和/或凸透镜,位于激光器和扫描头之间,用于调节入射激光的光束焦距,打标激光自激光器出射,经过光路组件,入射至扫描头,扫描头包括若干反射透镜,用于改变打标激光的方向,使打标激光朝向打标机台射出;还包括控制器和设置在机架上用于驱动托台沿机架上下移动的第一驱动组件,第一驱动组件包括若干驱动电机,驱动电机直接或间接连接托台,所述控制器控制驱动电机驱动托台沿机架上下移动;A laser marking machine, comprising: a marking machine for placing a marking object, a frame on the marking machine table, a pallet arranged on the frame and movable up and down the frame, The laser marking component is arranged on the pallet, the laser marking component comprises a laser, an optical path component and a scanning head which are sequentially installed, and the optical path component comprises a plurality of concave lenses and/or convex lenses between the laser and the scanning head for adjusting the incident laser light. The focal length of the beam, the marking laser is emitted from the laser, passes through the optical path component, and is incident on the scanning head. The scanning head includes a plurality of reflecting lenses for changing the direction of the marking laser to cause the marking laser to be emitted toward the marking machine; and the controller And a first driving component disposed on the frame for driving the pallet to move up and down the rack, the first driving component includes a plurality of driving motors, and the driving motor is directly or indirectly connected to the pallet, and the controller controls the driving motor to drive the pallet Move up and down the rack; 还包括设置在托台或者激光打标组件上的测距组件,测距组件包括激光指示器和激光传感器;测距组件、控制器和第一驱动组件依次相连;激光指示器用于向打标物表面发射指示激光,激光传感器用于接收经打标物表面漫反射指示激光的反馈激光,指示激光与反馈激光不重合;激光传感器向控制器发送感应信号,控制器用于根据感应信号计算指示激光与反馈激光的夹角并进一度计算出打标物表面到扫描头的距离;控制器向第一驱动组件发送控制信号,第一驱动组件的驱动电机根据控制信号驱动激光打标组件移动,使激光打标组件的扫描头与打标物表面的距离匹配激光打标机的打标焦距。The utility model also comprises a distance measuring component arranged on the pallet or the laser marking component, the distance measuring component comprises a laser pointer and a laser sensor; the distance measuring component, the controller and the first driving component are connected in sequence; the laser pointer is used for marking the object The surface emitting indicator laser, the laser sensor is configured to receive the feedback laser of the surface of the marking object by the diffuse reflection indicating laser, the indicating laser does not coincide with the feedback laser; the laser sensor sends the sensing signal to the controller, and the controller is configured to calculate the indicating laser according to the sensing signal The angle of the feedback laser is further calculated to calculate the distance from the surface of the marking object to the scanning head; the controller sends a control signal to the first driving component, and the driving motor of the first driving component drives the laser marking component to move according to the control signal, so that the laser strikes The distance between the scanning head of the standard component and the surface of the marking object matches the marking focal length of the laser marking machine. 一种激光打标机,其特征在于:包括底座和底座上用于放置打标物的打标机台,打标机台可上下移动,位于打标机台上方的机架,设置在机架上的托台,托台上设置有激光打标组件,激光打标组件包括依次安装的激光器、光路组件和扫描头,光路组件包括若干凹透镜和/或凸透镜,位于激光器和扫描头之间,用于调节入射激光的光束焦距,打标激光自激光器出射,经过光路组件,入射至扫描头,扫描头包括若干反射透镜,用于改变打标激光的方向,使打标激光朝向打标机台射出;还包括控制器和用于驱动打标机台上下移动的第二驱动组件,第二驱动组件包括若干驱动电机,驱动电机直接或间接连接打标机台,所述控制器控制驱动电机驱动打标机台上下移动;The invention relates to a laser marking machine, which comprises: a marking machine for placing a marking object on a base and a base, the marking machine can be moved up and down, and the frame is located above the marking machine, and is arranged in the frame. The upper tray is provided with a laser marking component. The laser marking component comprises a laser, an optical path component and a scanning head which are sequentially mounted. The optical path component comprises a plurality of concave lenses and/or convex lenses, which are located between the laser and the scanning head. In order to adjust the focal length of the incident laser beam, the marking laser is emitted from the laser, passes through the optical path component, and is incident on the scanning head. The scanning head includes a plurality of reflecting lenses for changing the direction of the marking laser, so that the marking laser is emitted toward the marking machine. And a controller and a second driving component for driving the marking machine to move up and down, the second driving component comprises a plurality of driving motors, and the driving motor is directly or indirectly connected to the marking machine, and the controller controls the driving motor to drive The standard machine moves up and down; 还包括设置在托台或者激光打标组件上的测距组件,测距组件包括激光指示器和激光传感器;测距组件、控制器和第二驱动组件依次相连;激光指示器用于向打标物表面发射指示激光,激光传感器用于接收经打标物表面漫反射指示激光的反馈激光,指示激光与反馈激光不重合;激光传感器向控制器发送感应信号,控制器用于根据感应信号计算指示激光与反馈激光的夹角并进一度计算出打标物表面到扫描头的距离;控制器向第二驱动组件发送控制信号,第二驱动组件的驱动电机根据控制信号驱动打标机台移动,使激光打标组件的扫描头与打标物表面的距离匹配激光打标机的打标焦距。The utility model also comprises a distance measuring component arranged on the pallet or the laser marking component, the distance measuring component comprises a laser pointer and a laser sensor; the distance measuring component, the controller and the second driving component are connected in sequence; the laser pointer is used for marking the object The surface emitting indicator laser, the laser sensor is configured to receive the feedback laser of the surface of the marking object by the diffuse reflection indicating laser, the indicating laser does not coincide with the feedback laser; the laser sensor sends the sensing signal to the controller, and the controller is configured to calculate the indicating laser according to the sensing signal The angle of the feedback laser is further calculated to calculate the distance from the surface of the marking object to the scanning head; the controller sends a control signal to the second driving component, and the driving motor of the second driving component drives the marking machine to move according to the control signal, so that the laser strikes The distance between the scanning head of the standard component and the surface of the marking object matches the marking focal length of the laser marking machine. 根据权利要求2所述的激光打标机,其特征在于:底座的上表面开设有竖向延伸的滑动腔,打标机台设置在滑动腔内,滑动腔内设置与打标平台相连的所述第二驱动组件。The laser marking machine according to claim 2, wherein the upper surface of the base is provided with a vertically extending sliding cavity, the marking machine is disposed in the sliding cavity, and the sliding cavity is disposed in the sliding cavity. The second drive component is described. 根据权利要求1或2所述的激光打标机,其特征在于:激光指示器用于向打标物表面预置的特征点发射指示激光,激光传感器用于接收经特征点反射的反馈激光并向控制器发送感应信号,控制器用于根据感应信号计算特征点到扫描头的垂直方向距离并向第一驱动组件或第二驱动组件发送控制信号,第一驱动组件根据控制信号驱动激光打标组件或第二驱动组件根据控制信息驱动打标机台移动至打标物表面打标起始点位于激光打标组件扫描头的打标焦距下方。The laser marking machine according to claim 1 or 2, wherein the laser pointer is configured to emit an indication laser to the feature points preset on the surface of the marking object, and the laser sensor is configured to receive the feedback laser reflected by the characteristic point and The controller sends a sensing signal, and the controller is configured to calculate a vertical distance of the feature point to the scan head according to the sensing signal and send a control signal to the first driving component or the second driving component, and the first driving component drives the laser marking component according to the control signal or The second driving component drives the marking machine to move to the marking surface according to the control information. The marking starting point is located below the marking focal length of the scanning head of the laser marking component. 根据权利要求4所述的激光打标机,其特征在于:激光指示器在打标物表面打标起 始点位于激光打标组件扫描头的打标焦距下方后,再次向打标物体表面发射指示激光,激光传感器用于接收经打标物表面漫反射的反馈激光并向控制器发送感应信号,控制器用于根据感应信号计算打标物体表面到扫描头的垂直距离并向第一驱动组件或第二驱动组件发送微调信号,第一驱动组件或第二驱动组件用于根据微调信号进行驱动微调校准。The laser marking machine according to claim 4, wherein the laser pointer emits an indication to the surface of the marking object again after the marking starting point is located below the marking focal length of the scanning head of the laser marking component. a laser, the laser sensor is configured to receive a feedback laser that is diffusely reflected on the surface of the marking object and send an induction signal to the controller, and the controller is configured to calculate a vertical distance from the surface of the marking object to the scanning head according to the sensing signal and to the first driving component or the first The second driving component sends a trimming signal, and the first driving component or the second driving component is configured to perform driving fine tuning calibration according to the trimming signal. 根据权利要求1或2所述的激光打标机,其特征在于:所述扫描头包括若干反射透镜,若干反射透镜具体为依次安装的X反射镜和Y反射镜,X反射镜安装在X电机的转动输出轴上,Y反射镜安装在Y电机的转动输出轴上,X电机的转动轴线方向与Y电机的转动轴线方向相互异面垂直,打标激光依次射至X反射镜和Y反射镜上,经过X反射镜和Y反射镜改变方向后,使打标激光以扫描的方式朝向打标机台射出。The laser marking machine according to claim 1 or 2, wherein the scanning head comprises a plurality of reflecting lenses, and the plurality of reflecting lenses are specifically X mirrors and Y mirrors which are sequentially mounted, and the X mirrors are mounted on the X motor. On the rotating output shaft, the Y mirror is mounted on the rotating output shaft of the Y motor, and the direction of the rotation axis of the X motor is perpendicular to the direction of the axis of rotation of the Y motor, and the marking laser is sequentially incident on the X mirror and the Y mirror. Then, after the X mirror and the Y mirror change direction, the marking laser is scanned toward the marking machine. 根据权利要求1或2所述的激光打标机,其特征在于:所述测距组件包括激光指示器和激光传感器,所述激光传感器具体包括滤光片和感光元件,感光元件上具有条状感光区域,条状感光区域前设置所述滤光片,激光指示器和条状感光区域设置成至少有一平面同时经过激光指示器所发出指示激光的出射方向和条状感光区域的两端延伸方向;The laser marking machine according to claim 1 or 2, wherein the distance measuring assembly comprises a laser pointer and a laser sensor, the laser sensor specifically comprising a filter and a photosensitive element, the strip having a strip on the photosensitive element In the photosensitive region, the filter is disposed in front of the strip-shaped photosensitive region, and the laser pointer and the strip-shaped photosensitive region are disposed to have at least one plane simultaneously passing through the laser pointer to indicate the exit direction of the laser and the extending direction of both ends of the strip-shaped photosensitive region. ; 激光指示器以集束的方式向打标物表面发射单一波长的红色或红外指示激光,打标物表面形成漫反射光斑,漫反射光斑透过滤光片后被感光元件摄取并成像在条状感光区域上,漫反射光斑与感光元件的连线方向设置成与指示激光出射方向不重合;The laser pointer emits a single wavelength red or infrared indicating laser to the surface of the marking object in a bundle manner, and a diffuse reflection spot is formed on the surface of the marking object, and the diffuse reflection spot is absorbed by the photosensitive element and imaged in the strip photosensitive image after being transmitted through the filter. In the area, the direction of the connection between the diffuse reflection spot and the photosensitive element is set to be different from the direction in which the laser is emitted; 依据光斑在条状感光区域上不同的成像位置计算出指示激光出射方向与光斑和感光元件连线方向的夹角,并进一步计算出打标物表面至扫描头的距离,并将距离信息反馈给控制器;所述漫反射光斑即为所述反馈激光。According to the different imaging positions of the spot on the strip photosensitive area, the angle indicating the direction of the laser exit and the direction of the connection between the spot and the photosensitive element is calculated, and the distance from the surface of the marking object to the scanning head is further calculated, and the distance information is fed back to a controller; the diffuse reflection spot is the feedback laser. 根据权利要求1或2所述的激光打标机,其特征在于:还包括控制盒,控制盒与控制器连接,控制盒上设有控制按钮,用于控制测距组件启动和/或停止测距程序。The laser marking machine according to claim 1 or 2, further comprising a control box, wherein the control box is connected to the controller, and the control box is provided with a control button for controlling the ranging component to start and/or stop the measurement. From the program. 根据权利要求1或2所述的激光打标机,其特征在于:所述光路组件更具体地包括至少1个固定的凸透镜和至少1个活动的凹透镜;还包括沿打标激光光路方向延伸的导轨,设置在导轨上的支架,凹透镜固定在支架上,还包括与支架直接或间接连接的摆动电机,摆动电机控制支架沿导轨方向往返滑动,摆动电机与控制器连接。A laser marking machine according to claim 1 or 2, wherein said optical path assembly more specifically comprises at least one fixed convex lens and at least one movable concave lens; further comprising extending in the direction of the marking laser beam path The guide rail is arranged on the guide rail, the concave lens is fixed on the bracket, and further comprises a swing motor directly or indirectly connected to the bracket. The swing motor control bracket slides back and forth along the guide rail, and the swing motor is connected with the controller. 根据权利要求9所述的激光打标机,其特征在于:所述光路组件还包括支撑座,所述导轨设置在支撑座上。The laser marking machine according to claim 9, wherein said optical path assembly further comprises a support base, and said guide rail is disposed on the support base. 根据权利要求9所述的激光打标机,其特征在于:所述导轨上设有静止点,所述静止点一侧的导轨形成移动正区,另一侧的导轨形成移动负区,所述导轨上沿所述移动正区到移动负区的方向上,形成有若干个抖动区,所述支架在所述导轨上的任一抖动区的范围内进行往复移动。The laser marking machine according to claim 9, wherein the guide rail is provided with a stationary point, the guide rail on one side of the stationary point forms a moving positive zone, and the guide rail on the other side forms a moving negative zone, A plurality of dithering regions are formed on the guide rail in the direction from the moving positive zone to the moving negative zone, and the bracket reciprocates within a range of any of the dithering zones on the rail. 根据权利要求11所述的激光打标机,其特征在于:所述移动正区的区间范围为0~10mm;所述移动负区的区间范围为0~10mm。The laser marking machine according to claim 11, wherein the interval of the moving positive region ranges from 0 to 10 mm; and the interval of the moving negative region ranges from 0 to 10 mm. 根据权利要求11所述的激光打标机,其特征在于:所述抖动区的区间范围为0~1mm。The laser marking machine according to claim 11, wherein the interval of the dithering zone ranges from 0 to 1 mm. 根据权利要求11所述的激光打标机,其特征在于:所述导轨上设有正向限位件和反向限位件,所述正向限位件设在所述导轨上移动正区所在的一侧,用于限制支架在移动正区上的最大位移,所述反向限位件设在所述导轨上移动负区所在的一侧,用于限制支架在移动负区上的最大位移。The laser marking machine according to claim 11, wherein the guide rail is provided with a positive limiting member and a reverse limiting member, and the positive limiting member is disposed on the guide rail to move the positive region. On one side, for limiting the maximum displacement of the bracket on the moving positive zone, the reverse limiting member is disposed on a side of the guide rail on which the negative region is moved, for limiting the maximum of the bracket on the moving negative zone Displacement. 一种根据权利要求1或2所述激光打标机的调节扫描头和打标物距离的方法,其特 征在于:激光指示器向打标物表面发射激光;激光传感器接收经打标物体表面漫反射的反馈激光并向控制器发送感应信号;控制器根据感应信号计算打标物体表面到扫描头的垂直距离并向第一驱动组件或第二驱动组件发送控制信号;第一驱动组件根据控制信号驱动激光打标组件或第二驱动组件根据控制信息驱动打标机台移动至打标物表面打标起始点位于激光打标组件扫描头的打标焦距下方。A method for adjusting a distance between a scanning head and a marking object of a laser marking machine according to claim 1 or 2, wherein the laser pointer emits laser light to the surface of the marking object; and the laser sensor receives the surface of the marked object The reflected feedback laser sends an induction signal to the controller; the controller calculates a vertical distance from the surface of the marking object to the scanning head according to the sensing signal and sends a control signal to the first driving component or the second driving component; the first driving component is based on the control signal The driving laser marking component or the second driving component drives the marking machine to move to the marking surface according to the control information. The marking starting point is located below the marking focal length of the scanning head of the laser marking component. 根据权利要求15所述的调节扫描头和打标物距离的方法,其特征在于:激光指示器向打标物体表面预置的特征点发射激光;激光传感器接收经特征点反射的激光并向控制器发送感应信号。The method for adjusting the distance between a scanning head and a marking object according to claim 15, wherein the laser pointer emits laser light to a feature point preset on the surface of the marking object; the laser sensor receives the laser light reflected by the characteristic point and controls the laser beam The device sends a sensing signal. 根据权利要求16所述的调节扫描头和打标物距离的方法,其特征在于:激光指示器再次向打标物体表面发射指示激光;激光传感器接收经打标物体表面反射的激光并向控制器发送感应信号;控制器根据感应信号计算打标物体表面到扫描头的垂直距离并向第一驱动组件或第二驱动组件发送微调信号;第一驱动组件或第二驱动组件根据微调信号进行驱动微调校准。The method for adjusting the distance between a scanning head and a marking object according to claim 16, wherein the laser pointer transmits an indicating laser to the surface of the marking object again; the laser sensor receives the laser light reflected from the surface of the marking object and sends the laser to the controller Sending a sensing signal; the controller calculates a vertical distance from the surface of the marking object to the scanning head according to the sensing signal and sends a fine adjustment signal to the first driving component or the second driving component; the first driving component or the second driving component performs driving fine adjustment according to the fine adjustment signal calibration. 一种根据权利要求1或2所述激光打标机的打标机自动对焦方法,其特征在于:所述光路组件包括至少1个固定的凸透镜和至少1个活动的凹透镜;还包括沿打标激光光亮方向延伸的导轨,设置在导轨上的支架,凹透镜固定在支架上,还包括与支架直接或间接连接的摆动电机,摆动电机控制支架沿导轨方向往返滑动,摆动电机与控制器连接;在扫描头与打标物表面特征参考点的距离匹配激光打标机的打标焦距后,激光指示器再次向打标物体表面发射指示激光,激光传感器接收经打标物表面漫反射的反馈激光并向控制器发送感应信号,控制器再次根据感应信号计算打标物表面特征参考点到扫描头的垂直距离,并向摆动电机发出控制信号,驱动支架及其凹透镜在导轨上滑动以改变打标机的打标焦距至打标焦距等于打标物表面到扫描头的垂直距离。A marking machine autofocus method for a laser marking machine according to claim 1 or 2, wherein said optical path assembly comprises at least one fixed convex lens and at least one movable concave lens; a guide rail extending in the direction of the laser light, a bracket disposed on the guide rail, the concave lens being fixed on the bracket, and a swing motor directly or indirectly connected to the bracket, the swing motor control bracket sliding back and forth along the guide rail, and the swing motor is connected with the controller; After the distance between the scanning head and the reference point of the surface feature of the marking object matches the marking focal length of the laser marking machine, the laser pointer again emits an indicating laser to the surface of the marking object, and the laser sensor receives the feedback laser of the diffuse reflection on the surface of the marking object and Sending a sensing signal to the controller, the controller calculates the vertical distance from the reference point of the surface feature of the marking object to the scanning head according to the sensing signal, and sends a control signal to the swinging motor, and drives the bracket and the concave lens to slide on the guide rail to change the marking machine. The marking focal length to the marking focal length is equal to the vertical distance from the marking surface to the scanning head. 根据权利要求18所述的打标机自动对焦方法,其特征在于:还包括与控制器连接的控制终端,控制终端内存储有打标物的数字模型,在打标激光射在打标物表面除特征参考点以外的点时,控制终端依据打标物的数字模型以及特征参考点到扫描头的垂直距离计算出打标物表面除特征参考点以外的点与扫描头的实时距离,并向控制器发出信号,控制器控制摆动电机调节支架及其凹透镜在导轨上的滑动位置以再次使打标焦距等于打标物表面除特征参考点以外的点与扫描头的实时距离。The marking machine autofocusing method according to claim 18, further comprising: a control terminal connected to the controller, wherein the digital image of the marking object is stored in the control terminal, and the marking laser is incident on the surface of the marking object When the point other than the feature reference point, the control terminal calculates the real-time distance between the point of the marking object except the feature reference point and the scanning head according to the digital model of the marking object and the vertical distance from the feature reference point to the scanning head, and The controller sends a signal, and the controller controls the swing motor to adjust the sliding position of the bracket and its concave lens on the rail to again make the marking focal length equal to the real-time distance of the marking surface from the point other than the feature reference point and the scanning head. 一种根据权利要求7所述激光打标机的自动对焦打标方法,其特征在于:An auto-focus marking method for a laser marking machine according to claim 7, wherein: 将打标物放置于打标机台上,位于扫描头的正下方;Place the marker on the marking machine, directly below the scanning head; 操作控制盒,向控制器发送控制请求,控制测距组件的激光指示器向打标物表面发射指示激光,在打标物表面形成漫反射光斑,感光元件的条状感光区域朝扫描头的正下方接收感光信息;Operating the control box, sending a control request to the controller, controlling the laser pointer of the ranging component to emit an indicating laser to the surface of the marking object, forming a diffuse reflection spot on the surface of the marking object, and the strip-shaped photosensitive area of the photosensitive element is facing the scanning head Receiving photographic information below; 如果条状感光区域未摄取到漫反射光斑的信息,则控制器控制打标机台下移或控制托台上移使扫描头与打标物之间的距离增大,并使感光元件再次摄取漫反射光斑的信息,如仍然未摄取到漫反射光斑的信息,则再次增大扫描头与打标物之间的距离,直至摄取到漫反射光斑的信息或距离增大到行程尽头;If the strip photosensitive area does not pick up the information of the diffuse reflection spot, the controller controls the marking machine to move down or control the upshift of the tray to increase the distance between the scanning head and the marking object, and the photosensitive element is ingested again. The information of the diffuse reflection spot, such as the information that still does not ingest the diffuse reflection spot, increases the distance between the scanning head and the marking object again until the information or distance of the diffuse reflection spot is increased to the end of the stroke; 如果在行程尽头仍未摄取到漫反射光斑的信息,则开始逐渐减小扫描头与打标物之间的距离,直至摄取到漫反射光斑的信息或扫描头与打标物之间的距离基本等于打标焦距, 如果仍未摄取到漫反射光斑的信息则停止工作并报错;If the information of the diffuse reflection spot is not taken at the end of the stroke, the distance between the scan head and the marking object is gradually reduced until the information of the diffuse reflection spot or the distance between the scanning head and the marking object is basically Equal to the marking focal length, if the information of the diffuse reflection spot is still not taken, the work stops and an error is reported; 摄取到漫反射光斑的信息后,控制器计算当前扫描头与打标物之间的距离,并控制打标机台或托台移动至扫描头与打标物之间的距离基本等于打标焦距;After ingesting the information of the diffuse reflection spot, the controller calculates the distance between the current scanning head and the marking object, and controls the marking machine or the table to move to the distance between the scanning head and the marking object is substantially equal to the marking focal length. ; 在扫描头与打标物之间的距离移动至基本等于打标焦距的位置,重复若干次以下动作:控制器计算当前扫描头与打标物之间的距离,并控制打标机台或托台移动至扫描头与打标物之间的距离等于打标焦距;The distance between the scanning head and the marking object is moved to a position substantially equal to the marking focal length, and the following actions are repeated: the controller calculates the distance between the current scanning head and the marking object, and controls the marking machine or the supporting machine. The distance moved by the table to the scanning head and the marking object is equal to the marking focal length; 激光器发出打标激光,打标激光依次经过光路组件和扫描头后打在打标物上,扫描头用于控制打标激光以扫描的方式依次打在打标物的表面,光路组件用于改变打标激光的打标焦距以适应打标物表面不同位置的高低起伏变化;The laser emits a marking laser, and the marking laser passes through the optical path component and the scanning head and then hits the marking object. The scanning head is used to control the marking laser to sequentially hit the surface of the marking object in a scanning manner, and the optical path component is used for changing. Marking the focal length of the marking laser to adapt to the high and low fluctuations of different positions on the surface of the marking object; 利用带有显示屏幕的电脑连接控制器,输入需要在打标物表面上打印出来的可视图案,控制器将图案分割为由点阵构成的图,控制器依据点阵图控制扫描头以扫描的方式将打标激光打在点阵图所覆盖的打标物表面区域上,光路组件控制打标激光的打标焦点落在所经过的点阵图覆盖区域的打标物表面上。Using a computer with a display screen to connect the controller, input a visual pattern that needs to be printed on the surface of the marking object, the controller divides the pattern into a map consisting of a dot matrix, and the controller controls the scanning head to scan according to the dot pattern The marking laser is struck on the surface area of the marking object covered by the dot pattern, and the marking component of the optical path component controlling the marking laser falls on the surface of the marking object in the coverage area of the bitmap. 根据权利要求20所述的自动对焦打标方法,其特征在于:光路组件包括至少1个固定的凸透镜和至少1个活动的凹透镜;还包括沿打标激光光路方向延伸的导轨,设置在导轨上的支架,凹透镜固定在支架上,还包括与支架直接或间接连接的摆动电机,摆动电机控制支架沿导轨方向往返滑动,摆动电机与控制器连接。The autofocus marking method according to claim 20, wherein the optical path assembly comprises at least one fixed convex lens and at least one movable concave lens; and further comprising a guide rail extending in the direction of the marking laser light path, disposed on the guide rail The bracket is fixed on the bracket, and further comprises a swing motor directly or indirectly connected to the bracket. The swing motor control bracket slides back and forth along the guide rail, and the swing motor is connected with the controller. 根据权利要求21所述的自动对焦打标方法,其特征在于:电脑内存储有打标物的3D数字模型,在打标激光射在打标物表面时,控制器依据打标物的数字模型以及打标物表面光斑测距点到扫描头的距离计算出打标物表面各打标点与扫描头的实时距离,并向控制器发出信号,控制器控制摆动电机调节支架及其凹透镜在导轨上的滑动位置以使打标焦距动态匹配打标点与扫描头的实时距离。The autofocus marking method according to claim 21, wherein the computer stores a 3D digital model of the marking object, and the controller according to the digital model of the marking object when the marking laser is incident on the surface of the marking object And the distance from the spot spot measuring point of the marking object to the scanning head to calculate the real-time distance between the marking points on the surface of the marking object and the scanning head, and send a signal to the controller, and the controller controls the swinging motor adjusting bracket and the concave lens thereof on the guide rail The upper sliding position is such that the marking focal length dynamically matches the real-time distance between the marking point and the scanning head. 一种根据权利要求7所述激光打标机的自动对焦打标方法,其特征在于:An auto-focus marking method for a laser marking machine according to claim 7, wherein: 将打标物放置于打标机台上,位于扫描头的正下方;Place the marker on the marking machine, directly below the scanning head; 操作控制盒,向控制器发送控制请求,控制测距组件的激光指示器向打标物表面发射指示激光,在打标物表面形成漫反射光斑,感光元件的条状感光区域朝扫描头的正下方接收感光信息;Operating the control box, sending a control request to the controller, controlling the laser pointer of the ranging component to emit an indicating laser to the surface of the marking object, forming a diffuse reflection spot on the surface of the marking object, and the strip-shaped photosensitive area of the photosensitive element is facing the scanning head Receiving photographic information below; 如果条状感光区域未摄取到漫反射光斑的信息,则控制器控制打标机台下移或控制托台上移使扫描头与打标物之间的距离增大至最大行程位置,感光元件再次摄取漫反射光斑的信息,如仍然未摄取到漫反射光斑的信息,则开始逐渐减小扫描头与打标物之间的距离,直至摄取到漫反射光斑的信息或扫描头与打标物之间的距离基本等于打标焦距,如果仍未摄取到漫反射光斑的信息则停止工作并报错;If the strip photosensitive area does not pick up the information of the diffuse reflection spot, the controller controls the marking machine to move down or control the upshift of the tray to increase the distance between the scanning head and the marking object to the maximum stroke position, the photosensitive element Re-ingesting the information of the diffuse reflection spot, such as the information that still does not ingest the diffuse reflection spot, begins to gradually reduce the distance between the scanning head and the marking object until the information of the diffuse reflection spot or the scanning head and the marking object are ingested. The distance between them is basically equal to the focal length of the marking, and if the information of the diffuse reflection spot is still not taken, the work stops and an error is reported; 摄取到漫反射光斑的信息后,控制器计算当前扫描头与打标物之间的距离,并控制打标机台或托台移动至扫描头与打标物之间的距离基本等于打标焦距;After ingesting the information of the diffuse reflection spot, the controller calculates the distance between the current scanning head and the marking object, and controls the marking machine or the table to move to the distance between the scanning head and the marking object is substantially equal to the marking focal length. ; 在扫描头与打标物之间的距离移动至基本等于打标焦距的位置,重复若干次以下动作:控制器计算当前扫描头与打标物之间的距离,并控制打标机台或托台移动至扫描头与打标物之间的距离等于打标焦距;The distance between the scanning head and the marking object is moved to a position substantially equal to the marking focal length, and the following actions are repeated: the controller calculates the distance between the current scanning head and the marking object, and controls the marking machine or the supporting machine. The distance moved by the table to the scanning head and the marking object is equal to the marking focal length; 激光器发出打标激光,打标激光依次经过光路组件和扫描头后打在打标物上,扫描头用于控制打标激光以扫描的方式依次打在打标物的表面,光路组件用于改变打标激光的打 标焦距以适应打标物表面不同位置的高低起伏变化;The laser emits a marking laser, and the marking laser passes through the optical path component and the scanning head and then hits the marking object. The scanning head is used to control the marking laser to sequentially hit the surface of the marking object in a scanning manner, and the optical path component is used for changing. Marking the focal length of the marking laser to adapt to the high and low fluctuations of different positions on the surface of the marking object; 利用带有显示屏幕的电脑连接控制器,输入需要在打标物表面上打印出来的可视图案,控制器将图案分割为由点阵构成的图,控制器依据点阵图控制扫描头以扫描的方式将打标激光打在点阵图所覆盖的打标物表面区域上,光路组件控制打标激光的打标焦点落在所经过的点阵图覆盖区域的打标物表面上。Using a computer with a display screen to connect the controller, input a visual pattern that needs to be printed on the surface of the marking object, the controller divides the pattern into a map consisting of a dot matrix, and the controller controls the scanning head to scan according to the dot pattern The marking laser is struck on the surface area of the marking object covered by the dot pattern, and the marking component of the optical path component controlling the marking laser falls on the surface of the marking object in the coverage area of the bitmap. 一种激光打标机,其特征在于:包括用于放置打标物的打标机台,位于打标机台上的机架,设置在机架上的托台,所述托台上端设置有激光打标组件;所述激光打标组件包括依次安装的激光器、光路组件和扫描头;所述光路组件包括若干凹透镜和/或凸透镜,位于激光器和扫描头之间,用于调节入射激光的光束焦距;打标激光自激光器出射,经过所述光路组件,入射至扫描头;扫描头包括若干反射透镜,用于改变打标激光的方向,使打标激光朝向打标机台射出;A laser marking machine, comprising: a marking machine for placing a marking object, a frame on the marking machine table, a pallet arranged on the frame, and an upper end of the pallet is provided a laser marking assembly; the laser marking assembly comprising a laser, an optical path assembly and a scanning head mounted in sequence; the optical path assembly comprising a plurality of concave lenses and/or convex lenses between the laser and the scanning head for adjusting the beam of incident laser light Focal length; the marking laser is emitted from the laser, passes through the optical path component, and is incident on the scanning head; the scanning head includes a plurality of reflecting lenses for changing the direction of the marking laser, so that the marking laser is emitted toward the marking machine; 所述光路组件更具体地包括支撑座、支架、凹透镜和凸透镜,所述支撑座上设置有沿激光光路延伸的导轨,支架设置在导轨上并可沿导轨滑动,凹透镜固定在支架上,还包括与支架直接或间接连接的摆动电机,摆动电机控制支架沿导轨方向往返滑动,摆动电机与控制器连接;The optical path assembly more specifically includes a support base, a bracket, a concave lens and a convex lens. The support base is provided with a guide rail extending along the laser optical path. The bracket is disposed on the guide rail and can slide along the guide rail, and the concave lens is fixed on the bracket, and further includes a swing motor directly or indirectly connected to the bracket, the swing motor control bracket slides back and forth along the guide rail, and the swing motor is connected with the controller; 还包括设置在托台或者激光打标组件上的测距组件,测距组件包括激光指示器和激光传感器;测距组件与控制器连接;激光指示器用于向打标物表面发射指示激光,激光传感器用于接收经打标物表面漫反射指示激光的反馈激光,指示激光与反馈激光不重合;激光传感器向控制器发送感应信号,控制器用于根据感应信号计算指示激光与反馈激光的夹角并进一度计算出打标物表面到扫描头的距离,并将距离信息反馈给控制器;The utility model also comprises a distance measuring component arranged on the pallet or the laser marking component, the distance measuring component comprises a laser pointer and a laser sensor; the distance measuring component is connected with the controller; the laser pointer is used for emitting the indicating laser, the laser to the surface of the marking object The sensor is configured to receive a feedback laser of the surface of the marking surface by the diffuse reflection indicating laser, indicating that the laser does not coincide with the feedback laser; the laser sensor sends the sensing signal to the controller, and the controller is configured to calculate the angle between the indicating laser and the feedback laser according to the sensing signal. Once calculated the distance from the surface of the marking object to the scanning head, and feedback the distance information to the controller; 所述控制器向所述摆动电机发送控制信号,所述摆动电机驱动支架沿导轨滑动,使激光打标机的打标焦距匹配激光打标组件的扫描头与打标物表面的距离。The controller sends a control signal to the swing motor, and the swing motor drives the bracket to slide along the guide rail, so that the marking focal length of the laser marking machine matches the distance between the scanning head of the laser marking component and the surface of the marking object. 根据权利要求24所述的激光打标机,其特征在于:所述扫描头包括若干反射透镜,若干反射透镜具体为依次安装的X反射镜和Y反射镜,X反射镜安装在X电机的转动输出轴上,Y反射镜安装在Y电机的转动输出轴上,X电机的转动轴线方向与Y电机的转动轴线方向相互异面垂直,打标激光依次射至X反射镜和Y反射镜上,经过X反射镜和Y反射镜改变方向后,使打标激光以扫描的方式朝向打标机台射出。The laser marking machine according to claim 24, wherein the scanning head comprises a plurality of reflecting lenses, and the plurality of reflecting lenses are specifically X mirrors and Y mirrors which are sequentially mounted, and the X mirrors are mounted on the rotation of the X motor. On the output shaft, the Y mirror is mounted on the rotating output shaft of the Y motor, and the direction of the rotation axis of the X motor is perpendicular to the direction of the rotation axis of the Y motor, and the marking laser is sequentially incident on the X mirror and the Y mirror. After the X mirror and the Y mirror change direction, the marking laser is scanned toward the marking machine. 根据权利要求24所述的激光打标机,其特征在于:所述测距组件包括激光指示器和激光传感器,所述激光传感器具体包括滤光片和感光元件,感光元件上具有条状感光区域,条状感光区域前设置所述滤光片,激光指示器和条状感光区域设置成至少有一平面同时经过激光指示器所发出指示激光的出射方向和条状感光区域的两端延伸方向;The laser marking machine according to claim 24, wherein said distance measuring component comprises a laser pointer and a laser sensor, said laser sensor specifically comprising a filter and a photosensitive element, wherein said photosensitive element has a strip-shaped photosensitive area The filter is disposed in front of the strip-shaped photosensitive region, and the laser pointer and the strip-shaped photosensitive region are disposed to have at least one plane simultaneously passing through the laser pointer to indicate an exit direction of the laser and an extending direction of both ends of the strip-shaped photosensitive region; 激光指示器以集束的方式向打标物表面发射单一波长的红色或红外指示激光,打标物表面形成漫反射光斑,漫反射光斑透过滤光片后被感光元件摄取并成像在条状感光区域上,漫反射光斑与感光元件的连线方向设置成与指示激光出射方向不重合;The laser pointer emits a single wavelength red or infrared indicating laser to the surface of the marking object in a bundle manner, and a diffuse reflection spot is formed on the surface of the marking object, and the diffuse reflection spot is absorbed by the photosensitive element and imaged in the strip photosensitive image after being transmitted through the filter. In the area, the direction of the connection between the diffuse reflection spot and the photosensitive element is set to be different from the direction in which the laser is emitted; 依据光斑在条状感光区域上不同的成像位置计算出指示激光出射方向与光斑和感光元件连线方向的夹角,并进一步计算出打标物表面至扫描头的距离,并将距离信息反馈给控制器;所述漫反射光斑即为所述反馈激光。According to the different imaging positions of the spot on the strip photosensitive area, the angle indicating the direction of the laser exit and the direction of the connection between the spot and the photosensitive element is calculated, and the distance from the surface of the marking object to the scanning head is further calculated, and the distance information is fed back to a controller; the diffuse reflection spot is the feedback laser. 根据权利要求24或26所述的激光打标机,其特征在于:所述导轨上设有静止点,所述静止点一侧的导轨形成移动正区,另一侧的导轨形成移动负区,所述导轨上沿所述移 动正区到移动负区的方向上,形成有若干个抖动区,所述支架在所述导轨上的任一抖动区的范围内进行往复移动。The laser marking machine according to claim 24 or 26, wherein the guide rail is provided with a stationary point, the guide rail on one side of the stationary point forms a moving positive zone, and the guide rail on the other side forms a moving negative zone. A plurality of dithering regions are formed on the guide rail in a direction from the moving positive zone to the moving negative zone, and the bracket reciprocates within a range of any of the dithering zones on the rail. 根据权利要求27所述的激光打标机,其特征在于:所述移动正区的区间范围为0~10mm;所述移动负区的区间范围为0~10mm。The laser marking machine according to claim 27, wherein the interval of the moving positive region ranges from 0 to 10 mm; and the interval of the moving negative region ranges from 0 to 10 mm. 根据权利要求28所述的激光打标机,其特征在于:所述抖动区的区间范围为0~1mm。The laser marking machine according to claim 28, wherein the interval of the dithering zone ranges from 0 to 1 mm. 根据权利要求24所述的激光打标机,其特征在于:所述导轨上设有正向限位件和反向限位件,所述正向限位件设在所述导轨上移动正区所在的一侧,用于限制支架在移动正区上的最大位移,所述反向限位件设在所述导轨上移动负区所在的一侧,用于限制支架在移动负区上的最大位移。The laser marking machine according to claim 24, wherein the guide rail is provided with a positive limiting member and a reverse limiting member, and the positive limiting member is disposed on the guide rail to move the positive region. On one side, for limiting the maximum displacement of the bracket on the moving positive zone, the reverse limiting member is disposed on a side of the guide rail on which the negative region is moved, for limiting the maximum of the bracket on the moving negative zone Displacement. 根据权利要求24所述的激光打标机,其特征在于:所述激光指示器用于向打标物表面预置的特征点发射指示激光,感光元件用于摄取特征点的光斑信息,并向控制器发送光斑信息,控制器根据光斑信息计算特征点到扫描头的垂直方向距离并向摆动电机发送控制信号,所述摆动电机根据控制信号驱动支架沿导轨滑动至移动正区或移动负区,使打标物表面打标起始点位于激光打标组件扫描头的打标焦距下方。The laser marking machine according to claim 24, wherein the laser pointer is configured to emit an indication laser to the feature points preset on the surface of the marking object, and the photosensitive element is configured to take spot information of the feature points and control the light spot. Transmitting the spot information, the controller calculates the vertical distance of the feature point to the scan head according to the spot information and sends a control signal to the swing motor, and the swing motor drives the bracket to slide along the guide rail to the moving positive zone or the moving negative zone according to the control signal, so that The marking starting point of the marking object is located below the marking focal length of the scanning head of the laser marking component. 根据权利要求24所述的激光打标机,其特征在于:激光指示器在打标物表面打标起始点位于激光打标组件扫描头的打标焦距下方后,再次向打标物体表面发射指示激光,感光元件用于摄取特征点的光斑信息,并向控制器发送光斑信息,控制器根据光斑信息计算打标物体表面到扫描头的垂直距离并向摆动电机发送微调信号,摆动电机根据微调信号进行驱动微调校准。The laser marking machine according to claim 24, wherein the laser pointer emits an indication to the surface of the marking object again after the marking starting point is located below the marking focal length of the scanning head of the laser marking component. a laser, the photosensitive element is configured to take spot information of the feature point, and send spot information to the controller, and the controller calculates a vertical distance from the surface of the marked object to the scan head according to the spot information and sends a fine adjustment signal to the swing motor, and the swing motor is based on the fine adjustment signal Perform a fine tuning calibration. 一种根据权利要求27所述激光打标机的自动对焦打标方法,其特征在于:An automatic focus marking method for a laser marking machine according to claim 27, wherein: 将打标物放置于打标机台上,位于扫描头的正下方;Place the marker on the marking machine, directly below the scanning head; 控制测距组件的激光指示器向打标物表面发射指示激光,在打标物表面形成漫反射光斑,激光传感器朝扫描头的正下方接收感光信息,激光传感器将感光信息传输给控制器,控制器计算出扫描头与打标物表面之间的距离;The laser pointer of the control ranging component emits an indication laser to the surface of the marking object, and forms a diffuse reflection spot on the surface of the marking object. The laser sensor receives the photosensitive information directly under the scanning head, and the laser sensor transmits the photosensitive information to the controller to control Calculating the distance between the scanning head and the surface of the marking object; 根据距离信息,控制器控制摆动电机,所述摆动电机带动支架沿导轨滑动至移动正区或移动负区,使激光打标机的打标焦距变大或变小,直至激光打标机的打标焦距基本等于扫描头与打标物表面之间的距离;According to the distance information, the controller controls the swing motor, and the swing motor drives the bracket to slide along the guide rail to the moving positive zone or the moving negative zone, so that the marking focal length of the laser marking machine becomes larger or smaller until the laser marking machine is hit. The focal length is substantially equal to the distance between the scanning head and the surface of the marking object; 激光器发出打标激光,打标激光依次经过光路组件和扫描头后打在打标物表面上,扫描头用于控制打标激光以扫描的方式依次打在打标物的表面,光路组件用于改变打标激光的打标焦距以适应打标物表面不同位置的高低起伏变化;The laser emits a marking laser, and the marking laser is sequentially applied to the surface of the marking object after passing through the optical path component and the scanning head, and the scanning head is used to control the marking laser to sequentially hit the surface of the marking object in a scanning manner, and the optical path component is used for Changing the marking focal length of the marking laser to adapt to high and low fluctuations of different positions on the surface of the marking object; 利用带有显示屏幕的电脑连接控制器,输入需要在打标物表面上打印出来的可视图案,控制器将图案分割为由点阵构成的图,控制器依据点阵图控制扫描头以扫描的方式将打标激光打在点阵图所覆盖的打标物表面区域上,光路组件控制打标激光的打标焦点落在所经过的点阵图覆盖区域的打标物表面上。Using a computer with a display screen to connect the controller, input a visual pattern that needs to be printed on the surface of the marking object, the controller divides the pattern into a map consisting of a dot matrix, and the controller controls the scanning head to scan according to the dot pattern The marking laser is struck on the surface area of the marking object covered by the dot pattern, and the marking component of the optical path component controlling the marking laser falls on the surface of the marking object in the coverage area of the bitmap. 根据权利要求33所述的自动对焦打标方法,其特征在于:电脑内存储有打标物的3D数字模型,在打标激光射在打标物表面时,控制器依据打标物的数字模型以及打标物表面光斑测距点到扫描头的距离计算出打标物表面各打标点与扫描头的实时距离,并向控制器发出信号,控制器控制摆动电机调节支架及其凹透镜在导轨上的滑动位置以使打标焦距动态匹配打标表面上的点与扫描头的实时距离。The autofocus marking method according to claim 33, wherein the computer stores a 3D digital model of the marking object, and the controller according to the digital model of the marking object when the marking laser is incident on the surface of the marking object And the distance from the spot spot measuring point of the marking object to the scanning head to calculate the real-time distance between the marking points on the surface of the marking object and the scanning head, and send a signal to the controller, and the controller controls the swinging motor adjusting bracket and the concave lens thereof on the guide rail The upper sliding position is such that the marking focal length dynamically matches the real-time distance of the point on the marking surface from the scanning head.
PCT/CN2018/080565 2016-03-26 2018-03-26 Laser marking machine, method for adjusting distance between scanning head and object to be marked, and automatic focusing method and automatic focusing marking method of marking machine Ceased WO2018177261A1 (en)

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