WO2018176770A1 - Bopp pearlized film and manufacturing method therefor - Google Patents
Bopp pearlized film and manufacturing method therefor Download PDFInfo
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- WO2018176770A1 WO2018176770A1 PCT/CN2017/104039 CN2017104039W WO2018176770A1 WO 2018176770 A1 WO2018176770 A1 WO 2018176770A1 CN 2017104039 W CN2017104039 W CN 2017104039W WO 2018176770 A1 WO2018176770 A1 WO 2018176770A1
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- surface layer
- trimming
- raw materials
- antioxidant
- core layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/16—Articles comprising two or more components, e.g. co-extruded layers
- B29C48/18—Articles comprising two or more components, e.g. co-extruded layers the components being layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D7/00—Producing flat articles, e.g. films or sheets
- B29D7/01—Films or sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/302—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising aromatic vinyl (co)polymers, e.g. styrenic (co)polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/38—Layered products comprising a layer of synthetic resin comprising epoxy resins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D65/38—Packaging materials of special type or form
- B65D65/40—Applications of laminates for particular packaging purposes
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/06—Polyethene
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/10—Homopolymers or copolymers of propene
- C08L23/12—Polypropene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
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- C08L23/26—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers modified by chemical after-treatment
- C08L23/28—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers modified by chemical after-treatment by reaction with halogens or halogen-containing compounds
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L25/00—Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
- C08L25/02—Homopolymers or copolymers of hydrocarbons
- C08L25/04—Homopolymers or copolymers of styrene
- C08L25/06—Polystyrene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L5/00—Compositions of polysaccharides or of their derivatives not provided for in groups C08L1/00 or C08L3/00
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L63/00—Compositions of epoxy resins; Compositions of derivatives of epoxy resins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2439/00—Containers; Receptacles
- B32B2439/70—Food packaging
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2323/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2323/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
- C08J2323/10—Homopolymers or copolymers of propene
- C08J2323/12—Polypropene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2323/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2323/26—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers modified by chemical after-treatment
- C08J2323/28—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers modified by chemical after-treatment by reaction with halogens or halogen-containing compounds
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
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- C08J2325/06—Polystyrene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2405/00—Characterised by the use of polysaccharides or of their derivatives not provided for in groups C08J2401/00 or C08J2403/00
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
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- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2423/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2423/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
- C08J2423/10—Homopolymers or copolymers of propene
- C08J2423/12—Polypropene
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- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2463/00—Characterised by the use of epoxy resins; Derivatives of epoxy resins
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
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- C08K5/17—Amines; Quaternary ammonium compounds
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C08K5/42—Sulfonic acids; Derivatives thereof
Definitions
- the invention relates to a pearlescent film and a manufacturing method thereof, in particular to a BOPP pearlescent film and a manufacturing method thereof.
- the pearlescent film is made of a polypropylene resin as a raw material, added with calcium carbonate, a pearlescent pigment, etc., and is mixed and biaxially stretched. Since the mechanical foaming method is adopted, the specific gravity of the pearlescent film is only about 0.7, and the specific gravity of the PP is about 0.9, so the soft packaging enterprise is willing to use it because of its low cost, good decoration and excellent performance.
- the BOPP pearl film of the composite structure is often used in cold drink packaging such as ice cream, heat seal label, sweet food, biscuit, flavor snack packaging, etc. due to its certain pearlescent effect. In the long-term production process, it is found that the manufacturing cost of the pearl film is high, and the defective rate is high.
- the present invention is directed to the deficiencies in the background art: a BOPP pearlescent film and a method of manufacturing the same are provided.
- a BOPP pearl film comprising three layers A, B and C, wherein the A and C layers are surface layers, B is a core layer, and the surface layer A is 85-90% chlorinated polyethylene, 5% polyethylene, 3% poly Propylene, 1-4% antioxidant and residual pearl powder, the core layer B is 50% polypropylene, 30% pearl powder, 2-5% antistatic agent and residual antioxidant, the surface layer C is 30- 56% polystyrene, 20-35% epoxy resin, 10-20% heat stabilizer, 5-15% antistatic agent, 3-5% antioxidant, 10-15% pearlescent diester and remaining smooth Agent.
- the thickness distribution of each of the layers A, B, and C is 0.7-2.4 micrometers, the thickness of the core layer B is 5-7 micrometers, and the thickness of the surface layer C is 1-3 micrometers.
- the antioxidant is p-phenylenediamine, dihydroquinoline, trioctyl ester, tridecyl ester or 2,6-tributyl-4-methylphenol.
- the antistatic agent is an anionic antistatic agent.
- the main components of the slip agent are ⁇ -amylase preparation, ⁇ -glucosidase, sodium alkylbenzene sulfonate and gum arabic.
- a method for manufacturing a BOPP pearl film comprises the following steps: (1) filtering the raw material, which will be used for the surface layer A, The raw materials of the core layer B and the surface layer C are filtered twice by a filter screen to drive out the filtered impurities; (2) the mixture is stirred, and the raw materials for forming the surface layer A, the core layer B and the surface layer C are respectively placed in the mixer.
- the melt flows out in three layers in the die, the die temperature is 225-260 ° C, and then cooled by the cold water in the casting roll to form a thick piece.
- the surface temperature of the slab roll is 5-12 ° C, (6) longitudinal stretching, before the longitudinal stretching, the thick piece After preheating by the preheating roller, it enters the longitudinal stretching machine and performs longitudinal stretching for 3-6 times, and stretches it into a thin sheet, (7) transversely stretching, and the sheet is longitudinally stretched and then enters the transverse stretching machine for 3 -6 times of transverse stretching, and then enter the shaping zone for secondary cooling, (8) traction trimming, and then before the trimming, before inspection, check the sheet with the inspection device or the naked eye to see if There is ⁇ , if it exists, whether it can be repaired during the process of traction trimming, and then trimming, the waste generated during the trimming process is sent to the pulverizer for smashing, (9) winding, after cutting and finishing The winding device
- the invention has the advantages of simple structure, convenient operation, low manufacturing cost, low defect rate generated in the manufacturing process, beautiful appearance and good performance.
- One embodiment of the present invention provides a BOPP pearl film comprising three layers of A, B, and C, wherein the A and C layers are surface layers, B is a core layer, and the surface layer A is 85-90% chlorinated polyethylene. 5% polyethylene, 3% polypropylene, 1-4% antioxidant and residual pearl powder, the core layer B is 50% polypropylene, 30% pearl powder, 2-5% antistatic agent and residual anti-oxidation
- the surface layer C is 30-56% polystyrene, 20-35% epoxy resin, 10-20% heat stabilizer, 5-15% antistatic agent, 3-5% Antioxidant, 10-15% pearlescent diester and residual slip agent.
- the core layer B is mainly composed of 45-55% polypropylene , 25-35% pearl powder, 2-5% antistatic agent and the balance of antioxidants
- the surface layer C is mainly composed of 30-50% polystyrene, 20-35% epoxy resin, 10-20% It is made of heat stabilizer, 5-15% antistatic agent, 3-5% antioxidant, 10-15% pearlescent diester and balance slip agent.
- the surface layer A is mainly composed of 85-90% chlorinated polyethylene, 5% polyethylene, 3% polypropylene, and 1-4% anti-% by weight. Oxygen agent and balance pearl powder.
- the surface layer A is mainly composed of 87% chlorinated polyethylene, 6% polyethylene, 3% polypropylene, 2% antioxidant, and the like. Made of pearl powder.
- the core layer B is mainly composed of 50% polypropylene, 30% pearl powder, 2-5% antistatic agent and the balance antioxidant. production.
- the core layer B is mainly made of 50% polypropylene, 30% pearl powder, 3% antistatic agent and the balance antioxidant. .
- the surface layer C is mainly composed of 30-50% polystyrene, 20-35% epoxy resin, 10-20% heat stabilizer, or percentage by weight, 5-15% antistatic agent, 3-5% antioxidant, 10-15% pearlescent diester and balance slip agent.
- the surface layer C is mainly composed of 30-40% polystyrene, 20-30% epoxy resin, 10-15% heat stabilizer, or percentage by weight, It is made of 5-10% antistatic agent, 3-5% antioxidant, 10-12% pearlescent diester and balance slip agent.
- the thickness distribution of each of the layers A, B, and C is 0.7-2.4 micrometers, the thickness of the core layer B is 5-7 micrometers, and the thickness of the surface layer C. It is 1-3 microns.
- the surface layer A has a thickness of 1-2.4 ⁇ m
- the core layer B has a thickness of 5-7 ⁇ m
- the surface layer C has a thickness of 1-3 ⁇ m.
- the surface layer A has a thickness of 2 to 2.4 ⁇ m
- the core layer B has a thickness of 5 ⁇ m
- the surface layer C has a thickness of 2-3 ⁇ m.
- the antioxidant comprises a solvent selected from the group consisting of p-phenylenediamine, dihydroquinoline, trioctyl ester, tridecyl ester or 2,6-tertiary butyl- At least one of the group consisting of 4-methylphenol.
- the antistatic agent is an anionic antistatic agent.
- the main component of the slip agent comprises a group selected from the group consisting of an ⁇ -amylase preparation, ⁇ -glucosidase, sodium alkylbenzene sulfonate and gum arabic. At least one of them.
- An optional embodiment of the present invention further provides a method for manufacturing a BOPP pearl film, comprising the following steps:
- the raw materials were filtered, and the raw materials for producing the surface layer A, the core layer B, and the surface layer C were respectively filtered at least twice with a filter sieve to drive off the filtered impurities.
- the raw materials for forming the surface layer A, the core layer B, and the surface layer C are separately filtered twice by a filter screen.
- the materials used for the production of the surface layer A, the core layer B and the surface layer C can be mixed and stirred at the same time. If the number of mixers is not enough, it needs to be done in sequence.
- the purity of the feedstock is desired to be higher, it can be filtered again after secondary filtration.
- the extruder is preheated in advance, when the temperature of the heating zone is 180 At -210 ° C, the mixed raw materials are placed in an extruder.
- the mixed raw materials are plasticized and kneaded under the action of the extruder, and two exhaust gases are passed through the third and fifth heating zones.
- the mouth sucks out the moisture on the raw material, and the air is discharged by a vacuum pump, and the mixed raw material is melted and then enters the filter through the metering pump, and then enters the touch head.
- the extruder has first, second, third, fourth and fifth heating zones arranged in sequence along the advancement direction of the material.
- the melt flows out in three layers in the die, the temperature of the die is 225-260 ° C, and then cooled by the cold water in the casting roll to form a thick piece.
- the surface temperature of the casting roll is 5-12. °C.
- the die adopts a three-layer co-extrusion die, and the mixed raw materials corresponding to the surface layer A, the core layer B and the surface layer C are processed in an extruder and then extruded through a three-layer co-extrusion die. After cooling, a solid slab having a surface layer A, a core layer B and a surface layer C is formed. That is to say, the mixed raw materials corresponding to the surface layer A, the core layer B and the surface layer C are independently processed in the extruder, and then a three-layer composite structure is formed at the three-layer co-extrusion die.
- the sheet is longitudinally stretched and then placed in a transverse stretching machine for 3-6 times of transverse stretching, and then re-entered into the setting zone for secondary cooling.
- the method further comprises the step of pulling and trimming after the transverse stretching (8): before the trimming of the trimming, the inspection is performed in advance, and the inspection device or the naked eye is used. The sheet is inspected. If there is flaw, it can be repaired during the process of pulling and trimming, and then trimming is performed. The waste generated during the trimming process is sent to the crusher for crushing.
- the winding step (9) is performed after the trimming of the trimming, and the winding is performed by the winding device after the trimming is completed.
- the method further comprises a slitting step (10) performed after the winding, the unwinding of the film is unwound, and after the film is laid in the unwinding process
- the slitting device is used for slitting according to a predetermined size.
- a method for manufacturing a BOPP pearl film comprises the following steps: (1) raw material filtration, which is used for preparing the surface layer A, the core layer B and the surface layer C.
- the filter screen is filtered one by one to remove the filtered impurities; (2) the mixture is stirred, and the raw materials for preparing the surface layer A, the core layer B and the surface layer C are respectively placed in a mixer for mixing and stirring, and the stirring time is 3 5 minutes, (3) secondary filtration, the raw materials after the mixing and mixing are filtered by a filter screen, filtered and placed in an extruder; (4) melt extrusion, mixing after secondary filtration Before the raw material is placed in the extruder, the extruder is preheated in advance.
- the mixed raw materials are placed in the extruder.
- the raw materials are used in the extruder.
- Product packaging final storage.
- the invention discloses a BOPP pearlescent film comprising three layers of A, B and C, wherein the A and C layers are surface layers, B is a core layer, and the surface layer A is 85-90% chlorinated polyethylene and 5% polyethylene.
- the core layer B is 50% polypropylene, 30% pearl powder, 2-5% antistatic agent and residual antioxidant
- the surface layer C is 30-56% polystyrene, 20-35% epoxy resin, 10-20% heat stabilizer, 5-15% antistatic agent, 3-5% antioxidant, 10-15% pearl film diester
- the thickness distribution of each of the layers A, B, and C the thickness of the surface layer A is 0.7-2.4 micrometers
- the thickness of the core layer B is 5-7 micrometers
- the thickness of the surface layer C is 1-3 micrometers.
- the oxygen agent is p-phenylenediamine, dihydroquine a porphyrin, a trioctyl ester, a tridecyl ester or a 2,6-tributyl-4-methylphenol, the antistatic agent being an anionic antistatic agent, the main component of the slip agent being an ⁇ -amylase preparation, —-glucose, sodium alkylbenzene sulfonate and gum arabic.
- a method for manufacturing a BOPP pearl film comprises the following steps: (1) filtering raw materials, and filtering the raw materials for forming the surface layer A, the core layer B and the surface layer C one by one with a filter screen to drive out the filtered impurities; 2) Mixing and mixing, the raw materials used for making surface layer A, core layer B and surface layer C are respectively placed in a mixer for mixing, stirring time is 3-5 minutes, (3) secondary filtration, mixing by mixing The raw materials are filtered by a filter screen, filtered, and placed in an extruder. (4) Melt extrusion, preheating the extruder before placing the secondary filtered mixed raw materials into the extruder.
- the mixed raw materials are put into the extruder, and during the melting process, the raw materials are plasticized, kneaded by the extruder, and heated by the third and fifth.
- the two exhaust ports of the zone suck out the moisture on the raw material, the air is discharged by a vacuum pump, the raw material is melted and then enters the filter through the metering pump, and then enters the die; (5) the cast piece, the melt is divided into three layers in the die Outflow, the die temperature is 225-260 ° C, and then cooled by cold water in the slab roll Thick sheet, the surface temperature of the casting roll is 5-12 ° C, (6) longitudinal stretching.
- the thick piece Before the longitudinal stretching, the thick piece is preheated by the preheating roll and then enters the longitudinal stretching machine for 3-6 times. Stretching, stretching it into a sheet, (7) transverse stretching, the sheet is longitudinally stretched and then transferred into a transverse stretching machine for 3-6 times of transverse stretching, and then into the setting zone for secondary cooling, (8 ) Traction trimming, before pulling the trimming edge, conduct inspection beforehand, check the sheet with the inspection device or the naked eye to see if there is any flaw. If it exists, see if it can be repaired during the traction trimming process, then cut it.
- the waste generated during the trimming process is sent to the pulverizer for pulverization, (9) winding, after the trimming is completed, the winding device is used for winding, (10) slitting, and then the film is wound up.
- the unwinding is carried out, and after the film is laid in the unwinding process, the slitting device is used for slitting according to the predetermined size, (11) acceptance, the film after the slitting is subjected to acceptance, the qualified packaging is accepted, and the acceptance is unqualified, ( 12) Pack the qualified products and finally store them.
- the utility model discloses a BOPP pearl film comprising three layers of A, B and C, wherein A and C layers are surface layers, B is a core layer, and the surface layer A is 87% chlorinated polyethylene, 5% polyethylene, 3 % polypropylene, 2% antioxidant and residual pearl powder, the core layer B is 50% polypropylene, 30% pearl powder, 3% antistatic agent and residual antioxidant, the surface layer C is 45% polyphenylene Ethylene, 25% epoxy resin, 13% heat stabilizer, 9% antistatic agent, 4% antioxidant, 12% pearlescent diester and residual slip agent, thickness distribution of the layers A, B and C
- the thickness of the surface layer A is 2 micrometers
- the thickness of the core layer B is 5 micrometers
- the thickness of the surface layer C is 2 micrometers
- the antioxidant is p-phenylenediamine, dihydroquinoline, trioctyl ester, tridecyl ester or 2,6 - Tert-butyl-4-methylphenol
- the antistatic agent
- a method for manufacturing a BOPP pearl film comprises the following steps: (1) filtering raw materials, and filtering the raw materials for forming the surface layer A, the core layer B and the surface layer C one by one with a filter screen to drive out the filtered impurities; 2) Mixing and mixing, the raw materials for forming the surface layer A, the core layer B and the surface layer C are respectively placed in a mixer for mixing and stirring, and the stirring time is 4 Minutes, (3) secondary filtration, the raw materials after the mixing of the mixture are filtered by a filter screen, filtered, and placed in an extruder; (4) melt-extruded, mixed raw materials after secondary filtration Before putting in the extruder, preheat the extruder beforehand.
- the mixed raw materials are put into the extruder.
- the raw materials are plasticized by the extruder.
- the air is discharged by a vacuum pump, the raw material is melted, enters the filter through the metering pump, and then enters the die;
- the cast piece, the melt flows out in three layers in the die, the temperature of the die is 240 ° C, and then cooled by the cold water in the casting roll to form a thick piece, the surface temperature of the casting roll is 8 ° C, (6) longitudinal drawing Stretching, before longitudinal stretching, the slab is preheated by a preheating roll, subjected to longitudinal stretching in a longitudinal stretching machine for 5 times, and stretched into a sheet, (7) transversely stretched, and the sheet is pulled longitudinally.
- the invention discloses a BOPP pearl film comprising three layers A, B and C, wherein the A and C layers are surface layers, B is a core layer, and the surface layer A is 85% chlorinated polyethylene, 5% polyethylene, 3 % polypropylene, 4% antioxidant and residual pearl powder, the core layer B is 50% polypropylene, 30% pearl powder, 5% antistatic agent and residual antioxidant, the surface layer C is 30% polyphenylene Ethylene, 35% epoxy resin, 20% heat stabilizer, 5% antistatic agent, 3% antioxidant, 10% pearlescent diester and residual slip agent, thickness distribution of the layers A, B and C
- the surface layer A has a thickness of 2.4 ⁇ m
- the core layer B has a thickness of 5 ⁇ m
- the surface layer C has a thickness of 3 ⁇ m.
- the antioxidant is p-phenylenediamine, dihydroquinoline, trioctyl ester, tridecyl ester or 2,6 - Tert-butyl-4-methylphenol
- the antistatic agent is an anionic antistatic agent
- the main components of the slip agent are ⁇ -amylase preparation, ⁇ -glucose, sodium alkylbenzene sulfonate and Arabian gum.
- a method for manufacturing a BOPP pearl film comprises the following steps: (1) filtering raw materials, and filtering the raw materials for forming the surface layer A, the core layer B and the surface layer C one by one with a filter screen to drive out the filtered impurities; 2) Mixing and mixing, the raw materials for making the surface layer A, the core layer B and the surface layer C are respectively placed in a mixer for mixing, stirring time is 5 minutes, (3) secondary filtration, after mixing by mixing The raw materials are filtered by a filter screen, filtered, and placed in an extruder; (4) melt-extruded, and the pre-heated extruder is preheated before the secondary filtered mixed raw materials are placed in the extruder.
- the mixed raw materials are placed in an extruder.
- the raw materials are plasticized and kneaded under the action of the extruder, and passed through two of the third and fifth heating zones.
- the exhaust port sucks out the moisture on the raw material, and the air is discharged by a vacuum pump.
- the raw material After the raw material is melted, it enters the filter through the metering pump and then enters the die; (5) the cast piece is melted in the mold.
- the head is divided into three layers, the temperature of the die is 260 ° C, and then cooled by cold water in the slab roll to form a slab.
- the surface temperature of the slab roll is 5 ° C, (6) longitudinal stretching, longitudinal stretching Before, the slab is preheated by the preheating roller, and then enters the longitudinal stretching machine for 6 times longitudinal stretching, which is stretched into a sheet, (7) transversely stretched, and the sheet is longitudinally stretched and then introduced into the transverse stretching machine. Perform 3 horizontal stretching in the inside, then enter the setting area for secondary cooling, (8) Traction trimming, and then pull the cutting edge before conducting inspection. Check the sheet with the inspection device or the naked eye to see if it exists. ⁇ , if it exists, whether it can be repaired during the process of traction trimming, and then trimming, the waste generated during the trimming process is sent to the pulverizer for smashing, (9) winding, after the trimming is completed, the winding is completed.
- the device performs winding, (10) slitting, and then the unwinding film is unwound, and after the film is laid in the unwinding process, the slitting device is used for slitting according to a predetermined size, (11) acceptance, The film after slitting is accepted, the qualified package is accepted, and the acceptance is unqualified. Back, (12) the acceptance of the product packaging, final storage.
- the BOPP pearlescent film of the present embodiment comprises three layers of A, B, and C which are sequentially stacked, wherein the A and C layers are surface layers, and B is a core layer; and the surface layer A is mainly composed of 90% chlorinated by weight.
- the core layer B is mainly composed of 55% polypropylene, 25% pearl powder, 5% antistatic agent and balance
- the surface layer C is mainly composed of 45% polystyrene, 20% epoxy resin, 12% heat stabilizer, 6% antistatic agent, 4% antioxidant, 10% pearl film diester and Made of a slip agent.
- each layer of A, B, and C surface layer A has a thickness of 1.8 ⁇ m, core layer B has a thickness of 7 ⁇ m, surface layer C has a thickness of 1 ⁇ m, and the antioxidant is p-phenylenediamine, and the antistatic agent
- the agent is an anionic antistatic agent, and the main components of the slip agent are ⁇ -amylase preparation, ⁇ -glucosidase, sodium alkylbenzene sulfonate and gum arabic.
- the method for producing the BOPP pearl film comprises the following steps: (1) filtering the raw materials, and filtering the raw materials for preparing the surface layer A, the core layer B and the surface layer C by using a filter screen twice to remove the filtered impurities; (2) The mixture is stirred, and the raw materials for forming the surface layer A, the core layer B and the surface layer C are respectively placed in a mixer for mixing and stirring, and the stirring time is 5 minutes. (3) Secondary filtration, the raw materials after the mixture is stirred. Filtered by secondary filtration, filtered and placed in an extruder; (4) melt-extruded, and the mixed raw materials corresponding to the surface layer A, the core layer B and the surface layer C after secondary filtration are separately extruded.
- the extruder Before the machine, the extruder is preheated in advance.
- the temperature of the heating zone is 180 °C
- the mixed raw materials are placed in the extruder.
- the raw materials are plasticized and kneaded under the action of the extruder.
- the water on the raw material is sucked out through the two exhaust ports of the third and fifth heating zones, the air is discharged by a vacuum pump, the mixed raw material is melted, enters the filter through the metering pump, and then enters the die; (5) the cast piece,
- the melt corresponding to the surface layer A, the core layer B and the surface layer C is divided into three layers in the die.
- the die temperature is 225 ° C, and then cooled by cold water in the casting roll to form a thick piece, the surface temperature of the casting roll is 5 ° C; (6) longitudinal stretching, before longitudinal stretching The slab is preheated by the preheating roller, and then enters the longitudinal stretching machine for 6 times longitudinal stretching to stretch it into a sheet; (7) transverse stretching, the sheet is longitudinally stretched Enter the transverse stretching machine for 3 times of horizontal stretching, then enter the setting area for secondary cooling, (8) to pull the trimming edge, and then to pull the trimming edge before performing the inspection, and use the inspection device or the naked eye to carry out the sheet. Check and see if there is any flaws.
- the winding device is used for winding, (10) slitting, and then the wound film is unwound, and after the film is laid in the unwinding process, the slitting device is used for slitting according to a predetermined size.
- the BOPP pearlescent film of the present embodiment comprises three layers of A, B, and C which are sequentially stacked, wherein the A and C layers are surface layers, and B is a core layer; the surface layer A is mainly composed of 87% chlorinated by weight.
- the core layer B is mainly composed of 45% polypropylene, 30% pearl powder, 4% antistatic agent and balance.
- the surface layer C is mainly composed of 30% polystyrene, 25% epoxy resin, 15% heat stabilizer, 10% antistatic agent, 5% antioxidant, 12% pearl film diester and Made of a slip agent.
- each layer of A, B, and C surface layer A has a thickness of 2 micrometers, core layer B has a thickness of 6 micrometers, surface layer C has a thickness of 3 micrometers, and the antioxidant is dihydroquinoline, and the antistatic agent
- the agent is an anionic antistatic agent, and the main components of the slip agent are ⁇ -amylase preparation, ⁇ -glucosidase, sodium alkylbenzene sulfonate and gum arabic.
- the method for producing the BOPP pearl film comprises the following steps: (1) filtering the raw materials, and filtering the raw materials for preparing the surface layer A, the core layer B and the surface layer C by using a filter screen twice to remove the filtered impurities; (2) The mixture is stirred, and the raw materials for forming the surface layer A, the core layer B and the surface layer C are respectively placed in a mixer for mixing and stirring, and the stirring time is 5 minutes. (3) Secondary filtration, the raw materials after the mixture is stirred. Filtered by secondary filtration, filtered and placed in an extruder; (4) melt-extruded, and the mixed raw materials corresponding to the surface layer A, the core layer B and the surface layer C after secondary filtration are separately extruded.
- the extruder Before the machine, preheat the extruder in advance.
- the temperature of the heating zone is 200 °C
- the mixed raw materials are put into the extruder.
- the raw materials are plasticized and kneaded under the action of the extruder.
- the water on the raw material is sucked out through the two exhaust ports of the third and fifth heating zones, the air is discharged by a vacuum pump, the mixed raw material is melted, enters the filter through the metering pump, and then enters the die; (5) the cast piece,
- the melt corresponding to the surface layer A, the core layer B and the surface layer C is divided into three layers in the die.
- the temperature of the die is 240 ° C, and then cooled by cold water in the slab roll to form a thick sheet, the surface temperature of the slab roll is 8 ° C; (6) longitudinal stretching, before longitudinal stretching The slab is preheated by the preheating roller and then enters the longitudinal stretching machine for 6 times longitudinal stretching to stretch it into a thin sheet; (7) transversely stretching, the sheet is longitudinally stretched and then enters the transverse stretching machine. Perform 3 times of horizontal stretching, then enter the setting area for secondary cooling, (8) pull the trimming edge, and then pull the trimming edge before performing the inspection. Check the sheet with the inspection device or the naked eye to see if there is any flaw.
- the waste generated in the trimming process is sent to the crusher for crushing, (9) winding, after the trimming is completed, the winding device is used for collecting Roll, (10) slitting, and then unwinding the finished film, and then slitting the film according to the predetermined size after the film is unwound, (11) acceptance, after slitting The film is accepted and accepted, and the qualified packaging is accepted. The acceptance is unqualified and returned. (12) The products that have passed the acceptance are packaged and finally put into storage.
- the BOPP pearl film of the present embodiment comprises three layers of A, B, and C which are sequentially stacked, wherein the A and C layers are surface layers, and B is a core layer; and the surface layer A is mainly composed of 85% chlorinated by weight.
- the core layer B is mainly composed of 48% polypropylene, 35% pearl powder, 3% antistatic agent and balance.
- the surface layer C is mainly composed of 50% polystyrene, 20% epoxy resin, 10% heat stabilizer, 5% antistatic agent, 3% antioxidant, 10% pearl film diester and the balance Made of a slip agent.
- the thickness distribution of each of the layers A, B, and C is 1 micrometer, the thickness of the core layer B is 5 micrometers, the thickness of the surface layer C is 2 micrometers, and the antioxidant is 2,6-tertiary butyl- 4-methylphenol, the antistatic agent is an anionic antistatic agent, and the main component of the slip agent is an ⁇ -amylase preparation.
- the method for producing the BOPP pearl film comprises the following steps: (1) filtering the raw materials, and filtering the raw materials for preparing the surface layer A, the core layer B and the surface layer C by using a filter screen twice to remove the filtered impurities; (2) The mixture is stirred, and the raw materials for forming the surface layer A, the core layer B and the surface layer C are respectively placed in a mixer for mixing and stirring, and the stirring time is 5 minutes. (3) Secondary filtration, the raw materials after the mixture is stirred. Filtered by secondary filtration, filtered and placed in an extruder; (4) melt-extruded, and the mixed raw materials corresponding to the surface layer A, the core layer B and the surface layer C after secondary filtration are separately extruded.
- the mixed raw materials are put into the extruder.
- the raw materials are plasticized and kneaded under the action of the extruder.
- the water on the raw material is sucked out through the two exhaust ports of the third and fifth heating zones, the air is discharged by a vacuum pump, the mixed raw material is melted, enters the filter through the metering pump, and then enters the die; (5) the cast piece,
- the melt corresponding to the surface layer A, the core layer B and the surface layer C is divided into three layers in the die.
- the temperature of the die is 260 ° C, and then cooled by cold water in the slab roll to form a slab, the surface temperature of the slab roll is 10 ° C; (6) longitudinal stretching, before longitudinal stretching The slab is preheated by the preheating roller and then enters the longitudinal stretching machine for 6 times longitudinal stretching to stretch it into a thin sheet; (7) transversely stretching, the sheet is longitudinally stretched and then enters the transverse stretching machine. Perform 3 times of horizontal stretching, then enter the setting area for secondary cooling, (8) pull the trimming edge, and then pull the trimming edge before performing the inspection. Check the sheet with the inspection device or the naked eye to see if there is any flaw.
- the waste generated during the trimming process is sent to the pulverizer for smashing, (9) winding, after the trimming is completed, the winding device is used. Winding, (10) slitting, then winding The completed film is unwound, and after the film is laid in the unwinding process, the slitting device is used for slitting according to a predetermined size, (11) acceptance, the film after slitting is accepted, the qualified package is accepted, and the acceptance is unqualified. Returned, (12) The products that have passed the acceptance inspection are packaged and finally put into storage.
- the BOPP pearlescent film of the present embodiment comprises three layers of A, B, and C which are sequentially stacked, wherein the A and C layers are surface layers, and B is a core layer; and the surface layer A is mainly composed of 90% chlorinated by weight.
- the core layer B is mainly composed of 52% polypropylene, 28% pearl powder, 2% antistatic agent and the balance.
- the surface layer C is mainly composed of 35% polystyrene, 30% epoxy resin, 10% heat stabilizer, 6% antistatic agent, 4% antioxidant, 11% pearl film diester and Made of a slip agent.
- the thickness distribution of each of the layers A, B, and C the thickness of the surface layer A is 0.7 micrometers, the thickness of the core layer B is 7 micrometers, the thickness of the surface layer C is 1 micrometer, and the antioxidants are p-phenylenediamine and 2,6- Tert-butyl-4-methylphenol, the antistatic agent is an anionic antistatic agent, and the main components of the slip agent are ⁇ -amylase preparation, ⁇ -glucose, sodium alkylbenzene sulfonate and gum arabic .
- the method for producing the BOPP pearl film comprises the following steps: (1) filtering the raw materials, and filtering the raw materials for preparing the surface layer A, the core layer B and the surface layer C by using a filter screen twice to remove the filtered impurities; (2) The mixture is stirred, and the raw materials for forming the surface layer A, the core layer B and the surface layer C are respectively placed in a mixer for mixing and stirring, and the stirring time is 5 minutes. (3) Secondary filtration, the raw materials after the mixture is stirred. Filtered by secondary filtration, filtered and placed in an extruder; (4) melt-extruded, and the mixed raw materials corresponding to the surface layer A, the core layer B and the surface layer C after secondary filtration are separately extruded.
- the extruder Before the machine, the extruder is preheated in advance.
- the temperature of the heating zone is 180 °C
- the mixed raw materials are placed in the extruder.
- the raw materials are plasticized and kneaded under the action of the extruder.
- the water on the raw material is sucked out through the two exhaust ports of the third and fifth heating zones, the air is discharged by a vacuum pump, the mixed raw material is melted, enters the filter through the metering pump, and then enters the die; (5) the cast piece,
- the melt corresponding to the surface layer A, the core layer B and the surface layer C is divided into three layers in the die.
- the temperature of the die is 260 ° C, and then cooled by cold water in the slab roll to form a slab, the surface temperature of the slab roll is 5 ° C; (6) longitudinal stretching, before longitudinal stretching The slab is preheated by the preheating roller and then enters the longitudinal stretching machine for 6 times longitudinal stretching to stretch it into a thin sheet; (7) transversely stretching, the sheet is longitudinally stretched and then enters the transverse stretching machine. Perform 3 times of horizontal stretching, then enter the setting area for secondary cooling, (8) pull the trimming edge, and then pull the trimming edge before performing the inspection. Check the sheet with the inspection device or the naked eye to see if there is any flaw.
- the waste generated during the trimming process is sent to the pulverizer for smashing, (9) winding, after the trimming is completed, the winding device is used.
- the winding is performed, (10) slitting, and then the film which has been wound up is unwound, and after the film is laid in the unwinding process, the slitting device is used according to a predetermined size. Cut, (11) acceptance, acceptance of the film after slitting, acceptance of qualified packaging, acceptance of unqualified return, (12) the acceptance of qualified products for packaging, and finally into the warehouse.
- the BOPP pearlescent film of the present embodiment comprises three layers of A, B, and C which are sequentially stacked, wherein the A and C layers are surface layers, and B is a core layer; and the surface layer A is mainly composed of 90% chlorinated by weight.
- the core layer B is mainly composed of 50% polypropylene, 32% pearl powder, 4% antistatic agent and balance Made of an antioxidant
- the surface layer C is mainly composed of 32% polystyrene, 35% epoxy resin, 11% heat stabilizer, 5% antistatic agent, 3% antioxidant, 10% pearl film diester and Made of a slip agent.
- each layer of A, B, and C surface layer A has a thickness of 2.4 micrometers, core layer B has a thickness of 5 micrometers, surface layer C has a thickness of 2 micrometers, and the antioxidant is triterpene ester, and the antistatic agent It is an anionic antistatic agent, and the main components of the slip agent are an ⁇ -amylase preparation and gum arabic.
- the method for producing the BOPP pearl film comprises the following steps: (1) filtering the raw materials, and filtering the raw materials for preparing the surface layer A, the core layer B and the surface layer C by using a filter screen twice to remove the filtered impurities; (2) The mixture is stirred, and the raw materials for forming the surface layer A, the core layer B and the surface layer C are respectively placed in a mixer for mixing and stirring, and the stirring time is 5 minutes. (3) Secondary filtration, the raw materials after the mixture is stirred. Filtered by secondary filtration, filtered and placed in an extruder; (4) melt-extruded, and the mixed raw materials corresponding to the surface layer A, the core layer B and the surface layer C after secondary filtration are separately extruded.
- the extruder Before the machine, the extruder is preheated in advance.
- the temperature of the heating zone is 180 °C
- the mixed raw materials are placed in the extruder.
- the raw materials are plasticized and kneaded under the action of the extruder.
- the water on the raw material is sucked out through the two exhaust ports of the third and fifth heating zones, the air is discharged by a vacuum pump, the mixed raw material is melted, enters the filter through the metering pump, and then enters the die; (5) the cast piece,
- the melt corresponding to the surface layer A, the core layer B and the surface layer C is divided into three layers in the die.
- the temperature of the die is 260 ° C, and then cooled by cold water in the slab roll to form a slab, the surface temperature of the slab roll is 5 ° C; (6) longitudinal stretching, before longitudinal stretching The slab is preheated by the preheating roller and then enters the longitudinal stretching machine for 6 times longitudinal stretching to stretch it into a thin sheet; (7) transversely stretching, the sheet is longitudinally stretched and then enters the transverse stretching machine. Perform 3 times of horizontal stretching, then enter the setting area for secondary cooling, (8) pull the trimming edge, and then pull the trimming edge before performing the inspection. Check the sheet with the inspection device or the naked eye to see if there is any flaw.
- the waste generated during the trimming process is sent to the pulverizer for smashing, (9) winding, after the trimming is completed, the winding device is used.
- the winding is carried out, (10) slitting, and then the film which has been wound up is unwound, and after the film is laid in the unwinding process, the slitting device is used for slitting according to a predetermined size, (11) acceptance, halving After the cut film is accepted, the qualified packaging is accepted, and the acceptance is not Grid return, (12) the acceptance of the product packaging, final storage.
- the BOPP pearlescent film of the invention has the advantages of simple structure, convenient operation, low manufacturing cost, low defect rate generated in the manufacturing process, beautiful appearance and good performance.
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Abstract
Description
相关申请的交叉引用Cross-reference to related applications
本申请要求于2017年03月31日提交中国专利局的申请号为201710207331.6、名称为“一种BOPP珠光膜及其制造方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。The present application claims priority to Chinese Patent Application No. 201710207331.6, entitled "BOPP Pearl Film and Its Manufacturing Method", filed on March 31, 2017, the entire contents of which is incorporated herein by reference. in.
本发明涉及一种珠光膜及其制造方法,具体涉及一种BOPP珠光膜及其制造方法。The invention relates to a pearlescent film and a manufacturing method thereof, in particular to a BOPP pearlescent film and a manufacturing method thereof.
珠光膜是用聚丙烯树脂为原料、添加碳酸钙和珠光颜料等,混合后经双向拉伸而成。由于采用机械发泡法,所以珠光膜的比重仅0.7左右,而PP比重是0.9左右,所以软包装企业愿意选用,因为价廉且装饰性好、性能优良。一般复合结构的BOPP珠光膜由于具有一定的珠光效果,常常用在冷饮包装如:冰激凌、热封标签、甜食、饼干、风味小吃包装等。在长期生产过程中发现现在珠光膜的制造成本高,而且出现的次品率较高。The pearlescent film is made of a polypropylene resin as a raw material, added with calcium carbonate, a pearlescent pigment, etc., and is mixed and biaxially stretched. Since the mechanical foaming method is adopted, the specific gravity of the pearlescent film is only about 0.7, and the specific gravity of the PP is about 0.9, so the soft packaging enterprise is willing to use it because of its low cost, good decoration and excellent performance. Generally, the BOPP pearl film of the composite structure is often used in cold drink packaging such as ice cream, heat seal label, sweet food, biscuit, flavor snack packaging, etc. due to its certain pearlescent effect. In the long-term production process, it is found that the manufacturing cost of the pearl film is high, and the defective rate is high.
发明内容Summary of the invention
本发明针对背景技术中的不足:提供一种BOPP珠光膜及其制造方法。The present invention is directed to the deficiencies in the background art: a BOPP pearlescent film and a method of manufacturing the same are provided.
本发明的目的是通过如下途径实现的:The object of the present invention is achieved by the following means:
一种BOPP珠光膜,包括A、B、C三层,其中A、C层为表层,B为芯层,所述表层A为85-90%氯化聚乙烯、5%聚乙烯、3%聚丙烯、1-4%抗氧剂以及剩余珠光粉,所述芯层B为50%聚丙烯、30%珠光粉、2-5%抗静电剂以及剩余抗氧剂,所述表层C为30-56%聚苯乙烯、20-35%环氧树脂、10-20%热稳定剂、5-15%抗静电剂、3-5%抗氧剂、10-15%珠光片双酯以及剩余爽滑剂。A BOPP pearl film comprising three layers A, B and C, wherein the A and C layers are surface layers, B is a core layer, and the surface layer A is 85-90% chlorinated polyethylene, 5% polyethylene, 3% poly Propylene, 1-4% antioxidant and residual pearl powder, the core layer B is 50% polypropylene, 30% pearl powder, 2-5% antistatic agent and residual antioxidant, the surface layer C is 30- 56% polystyrene, 20-35% epoxy resin, 10-20% heat stabilizer, 5-15% antistatic agent, 3-5% antioxidant, 10-15% pearlescent diester and remaining smooth Agent.
所述A、B、C各层的厚度分布:表层A厚度为0.7-2.4微米,芯层B厚度为5-7微米,表层C厚度为1-3微米。The thickness distribution of each of the layers A, B, and C: the thickness of the surface layer A is 0.7-2.4 micrometers, the thickness of the core layer B is 5-7 micrometers, and the thickness of the surface layer C is 1-3 micrometers.
所述抗氧剂为对苯二胺、二氢喹啉、三辛酯、三癸酯或2,6-三级丁基-4-甲基苯酚。The antioxidant is p-phenylenediamine, dihydroquinoline, trioctyl ester, tridecyl ester or 2,6-tributyl-4-methylphenol.
所述抗静电剂为阴离子抗静电剂。The antistatic agent is an anionic antistatic agent.
所述爽滑剂主要成分为α—淀粉酶制剂、β—葡萄糖酶、烷基苯磺酸钠和阿拉伯胶。The main components of the slip agent are α-amylase preparation, β-glucosidase, sodium alkylbenzene sulfonate and gum arabic.
一种BOPP珠光膜的制造方法,包括如下步骤,(1)原料过滤,将用于制作表层A、 芯层B和表层C的原料用过滤筛逐一进行两次过滤,将过滤的杂质驱除;(2)混料搅拌,将用于制作表层A、芯层B和表层C的原料分别放入搅拌机内进行混料搅拌,搅拌时间3-5分钟,(3)二次过滤,将经过混料搅拌后的原料用过滤筛进行二次过滤,过滤后分别放入挤出机;(4)熔融挤出,在将二次过滤后的混合原料放入挤出机前,事先将挤出机预热,当加热区温度为180-210℃时,再将混合原料放入挤出机,在熔融的过程中,原料在挤出机的作用下塑化、混炼,并经第三和第五加热区的两个排气口将原料上的水分吸出,空气利用真空泵排出,原料经熔融后通过计量泵进入过滤器,然后进入模头;(5)铸片,熔体在模头中分三层流出,模头温度为225-260℃,之后经铸片辊内的冷水进行冷却后形成厚片,铸片辊表面温度为5-12℃,(6)纵向拉伸,在进行纵向拉伸前,厚片事先经预热辊预热后进入纵向拉伸机内进行3-6次纵向拉伸,将其拉伸成薄片,(7)横向拉伸,薄片经纵向拉伸后进入横向拉伸机内进行3-6次横向拉伸,然后再进入定型区进行后进行二次冷却,(8)牵引切边,再牵引切边前,事先进行巡检,用巡检装置或肉眼对薄片进行检查、看是否存在瑕疵,若存在,看在牵引切边过程中是否能修复,之后再进行切边,切边过程中产生的废料送入粉碎机内进行粉碎,(9)收卷,切边完成后利用收卷装置进行收卷,(10)分切,之后将收卷完成的薄膜进行放卷,在放卷过程中将薄膜平铺之后按照规定的尺寸利用分切装置进行分切,(11)验收,对分切后的薄膜进行验收,验收合格包装,验收不合格退回,(12)将验收合格的产品进行包装,最后入库。A method for manufacturing a BOPP pearl film comprises the following steps: (1) filtering the raw material, which will be used for the surface layer A, The raw materials of the core layer B and the surface layer C are filtered twice by a filter screen to drive out the filtered impurities; (2) the mixture is stirred, and the raw materials for forming the surface layer A, the core layer B and the surface layer C are respectively placed in the mixer. Mixing is carried out, stirring time is 3-5 minutes, (3) secondary filtration, the raw materials after mixing and mixing are secondarily filtered with a filter sieve, filtered and placed in an extruder respectively; (4) melt extrusion Before the secondary filtered mixed raw material is placed in the extruder, the extruder is preheated in advance, and when the temperature of the heating zone is 180-210 ° C, the mixed raw material is placed in the extruder during the melting process. The raw material is plasticized and kneaded under the action of the extruder, and the water on the raw material is sucked out through the two exhaust ports of the third and fifth heating zones, the air is discharged by a vacuum pump, and the raw material is melted and passed through the metering pump. Entering the filter and then entering the die; (5) casting the melt, the melt flows out in three layers in the die, the die temperature is 225-260 ° C, and then cooled by the cold water in the casting roll to form a thick piece. The surface temperature of the slab roll is 5-12 ° C, (6) longitudinal stretching, before the longitudinal stretching, the thick piece After preheating by the preheating roller, it enters the longitudinal stretching machine and performs longitudinal stretching for 3-6 times, and stretches it into a thin sheet, (7) transversely stretching, and the sheet is longitudinally stretched and then enters the transverse stretching machine for 3 -6 times of transverse stretching, and then enter the shaping zone for secondary cooling, (8) traction trimming, and then before the trimming, before inspection, check the sheet with the inspection device or the naked eye to see if There is 瑕疵, if it exists, whether it can be repaired during the process of traction trimming, and then trimming, the waste generated during the trimming process is sent to the pulverizer for smashing, (9) winding, after cutting and finishing The winding device performs winding, (10) slitting, and then the unwinding film is unwound, and after the film is laid in the unwinding process, the slitting device is used for slitting according to a predetermined size, (11) acceptance, After the slitted film is inspected and accepted, the qualified packaging is accepted, and the acceptance is unqualified, and (12) the products that have passed the acceptance are packaged and finally put into storage.
本发明的有益效果:The beneficial effects of the invention:
本发明结构简单、操作方便、制造成本低、制造过程中产生的次品率偏低,产品美观大方,性能好。The invention has the advantages of simple structure, convenient operation, low manufacturing cost, low defect rate generated in the manufacturing process, beautiful appearance and good performance.
下面将结合具体实施方式对本发明的技术方案进行清楚、完整地描述,但是本领域技术人员将会理解,下列所描述的实施例是本发明一部分实施例,而不是全部的实施例,仅用于说明本发明,而不应视为限制本发明的范围。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市售购买获得的常规产品。The technical solutions of the present invention will be clearly and completely described below in conjunction with the specific embodiments, but those skilled in the art will understand that the embodiments described below are a part of the embodiments of the present invention, but not all of the embodiments, only The invention is illustrated and should not be construed as limiting the scope of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention. Those who do not specify the specific conditions in the examples are carried out according to the conventional conditions or the conditions recommended by the manufacturer. The reagents or instruments used are not indicated by the manufacturer, and are conventional products that can be obtained by commercially available purchase.
本发明的一种实施方式提供了一种BOPP珠光膜,包括A、B、C三层,其中A、C层为表层,B为芯层,所述表层A为85-90%氯化聚乙烯、5%聚乙烯、3%聚丙烯、1-4%抗氧剂和剩余珠光粉,所述芯层B为50%聚丙烯、30%珠光粉、2-5%抗静电剂和剩余抗氧剂,所述表层C为30-56%聚苯乙烯、20-35%环氧树脂、10-20%热稳定剂、5-15%抗静电剂、3-5% 抗氧剂、10-15%珠光片双酯和剩余爽滑剂。One embodiment of the present invention provides a BOPP pearl film comprising three layers of A, B, and C, wherein the A and C layers are surface layers, B is a core layer, and the surface layer A is 85-90% chlorinated polyethylene. 5% polyethylene, 3% polypropylene, 1-4% antioxidant and residual pearl powder, the core layer B is 50% polypropylene, 30% pearl powder, 2-5% antistatic agent and residual anti-oxidation The surface layer C is 30-56% polystyrene, 20-35% epoxy resin, 10-20% heat stabilizer, 5-15% antistatic agent, 3-5% Antioxidant, 10-15% pearlescent diester and residual slip agent.
本发明的另一种实施方式一种BOPP珠光膜,包括依次层叠设置的A、B、C三层,其中A、C层为表层,B为芯层;按重量百分比计,所述表层A主要由85-90%氯化聚乙烯、5%聚乙烯、2-4%聚丙烯、1-4%抗氧剂及余量珠光粉制成,所述芯层B主要由45-55%聚丙烯、25-35%珠光粉、2-5%抗静电剂及余量抗氧剂制成,所述表层C主要由30-50%聚苯乙烯、20-35%环氧树脂、10-20%热稳定剂、5-15%抗静电剂、3-5%抗氧剂、10-15%珠光片双酯及余量爽滑剂制成。Another embodiment of the present invention provides a BOPP pearl film comprising three layers of A, B, and C which are sequentially stacked, wherein A and C layers are surface layers, and B is a core layer; Made of 85-90% chlorinated polyethylene, 5% polyethylene, 2-4% polypropylene, 1-4% antioxidant and the balance pearl powder, the core layer B is mainly composed of 45-55% polypropylene , 25-35% pearl powder, 2-5% antistatic agent and the balance of antioxidants, the surface layer C is mainly composed of 30-50% polystyrene, 20-35% epoxy resin, 10-20% It is made of heat stabilizer, 5-15% antistatic agent, 3-5% antioxidant, 10-15% pearlescent diester and balance slip agent.
进一步地,本发明一种可选的具体实施方式中,按重量百分比计,所述表层A主要由85-90%氯化聚乙烯、5%聚乙烯、3%聚丙烯、1-4%抗氧剂及余量珠光粉制成。Further, in an optional embodiment of the present invention, the surface layer A is mainly composed of 85-90% chlorinated polyethylene, 5% polyethylene, 3% polypropylene, and 1-4% anti-% by weight. Oxygen agent and balance pearl powder.
进一步地,本发明一种可选的具体实施方式中,按重量百分比计,所述表层A主要由87%氯化聚乙烯、6%聚乙烯、3%聚丙烯、2%抗氧剂及余量珠光粉制成。Further, in an optional embodiment of the present invention, the surface layer A is mainly composed of 87% chlorinated polyethylene, 6% polyethylene, 3% polypropylene, 2% antioxidant, and the like. Made of pearl powder.
进一步地,本发明一种可选的具体实施方式中,按重量百分比计,所述芯层B主要由50%聚丙烯、30%珠光粉、2-5%抗静电剂及余量抗氧剂制成。Further, in an optional embodiment of the present invention, the core layer B is mainly composed of 50% polypropylene, 30% pearl powder, 2-5% antistatic agent and the balance antioxidant. production.
进一步地,本发明一种可选的具体实施方式中,按重量百分比计,所述芯层B主要由50%聚丙烯、30%珠光粉、3%抗静电剂及余量抗氧剂制成。Further, in an optional embodiment of the present invention, the core layer B is mainly made of 50% polypropylene, 30% pearl powder, 3% antistatic agent and the balance antioxidant. .
进一步地,本发明一种可选的具体实施方式中,按重量百分比计,所述表层C主要由30-50%聚苯乙烯、20-35%环氧树脂、10-20%热稳定剂、5-15%抗静电剂、3-5%抗氧剂、10-15%珠光片双酯及余量爽滑剂制成。Further, in an optional embodiment of the present invention, the surface layer C is mainly composed of 30-50% polystyrene, 20-35% epoxy resin, 10-20% heat stabilizer, or percentage by weight, 5-15% antistatic agent, 3-5% antioxidant, 10-15% pearlescent diester and balance slip agent.
进一步地,本发明一种可选的具体实施方式中,按重量百分比计,所述表层C主要由30-40%聚苯乙烯、20-30%环氧树脂、10-15%热稳定剂、5-10%抗静电剂、3-5%抗氧剂、10-12%珠光片双酯及余量爽滑剂制成。Further, in an optional embodiment of the present invention, the surface layer C is mainly composed of 30-40% polystyrene, 20-30% epoxy resin, 10-15% heat stabilizer, or percentage by weight, It is made of 5-10% antistatic agent, 3-5% antioxidant, 10-12% pearlescent diester and balance slip agent.
进一步地,本发明一种可选的具体实施方式中,所述A、B、C各层的厚度分布:表层A厚度为0.7-2.4微米,芯层B厚度为5-7微米,表层C厚度为1-3微米。Further, in an optional embodiment of the present invention, the thickness distribution of each of the layers A, B, and C: the thickness of the surface layer A is 0.7-2.4 micrometers, the thickness of the core layer B is 5-7 micrometers, and the thickness of the surface layer C. It is 1-3 microns.
进一步地,本发明一种可选的具体实施方式中,表层A厚度为1-2.4微米,芯层B厚度为5-7微米,表层C厚度为1-3微米。Further, in an optional embodiment of the present invention, the surface layer A has a thickness of 1-2.4 μm, the core layer B has a thickness of 5-7 μm, and the surface layer C has a thickness of 1-3 μm.
进一步地,本发明一种可选的具体实施方式中,表层A厚度为2-2.4微米,芯层B厚度为5微米,表层C厚度为2-3微米。Further, in an optional embodiment of the present invention, the surface layer A has a thickness of 2 to 2.4 μm, the core layer B has a thickness of 5 μm, and the surface layer C has a thickness of 2-3 μm.
进一步地,本发明一种可选的具体实施方式中,所述抗氧剂包括选自由对苯二胺、二氢喹啉、三辛酯、三癸酯或2,6-三级丁基-4-甲基苯酚组成的组中的至少一种。Further, in an optional embodiment of the present invention, the antioxidant comprises a solvent selected from the group consisting of p-phenylenediamine, dihydroquinoline, trioctyl ester, tridecyl ester or 2,6-tertiary butyl- At least one of the group consisting of 4-methylphenol.
进一步地,本发明一种可选的具体实施方式中,所述抗静电剂为阴离子抗静电剂。Further, in an optional embodiment of the invention, the antistatic agent is an anionic antistatic agent.
进一步地,本发明一种可选的具体实施方式中,所述爽滑剂主要成分包括选自由α—淀粉酶制剂、β—葡萄糖酶、烷基苯磺酸钠和阿拉伯胶中组成的组中的至少一种。 Further, in an optional embodiment of the present invention, the main component of the slip agent comprises a group selected from the group consisting of an α-amylase preparation, β-glucosidase, sodium alkylbenzene sulfonate and gum arabic. At least one of them.
本发明一种可选的具体实施方式还提供了一种BOPP珠光膜的制造方法,包括如下步骤:An optional embodiment of the present invention further provides a method for manufacturing a BOPP pearl film, comprising the following steps:
(1)原料过滤,将用于制作表层A、芯层B和表层C的原料分别用过滤筛逐一进行至少两次过滤,将过滤的杂质驱除。(1) The raw materials were filtered, and the raw materials for producing the surface layer A, the core layer B, and the surface layer C were respectively filtered at least twice with a filter sieve to drive off the filtered impurities.
可选地,将用于制作表层A、芯层B和表层C的原料分别用过滤筛逐一进行两次过滤。Alternatively, the raw materials for forming the surface layer A, the core layer B, and the surface layer C are separately filtered twice by a filter screen.
(2)混料搅拌,将用于制作表层A、芯层B和表层C的原料分别放入搅拌机内进行混料搅拌,搅拌时间3-5分钟。(2) Mixing and stirring, the raw materials for preparing the surface layer A, the core layer B, and the surface layer C are respectively placed in a mixer and stirred for mixing, and the stirring time is 3-5 minutes.
若有多台搅拌机,可以在同一时间分别对用于制作表层A、芯层B和表层C的原料进行混料搅拌。如果搅拌机数量不够,则需要依次进行。If there are a plurality of mixers, the materials used for the production of the surface layer A, the core layer B and the surface layer C can be mixed and stirred at the same time. If the number of mixers is not enough, it needs to be done in sequence.
(3)二次过滤,将经过混料搅拌后的原料分别用过滤筛进行二次过滤,过滤后分别放入挤出机。(3) Secondary filtration, the raw materials after the mixing of the mixture are separately filtered by a filter sieve, filtered, and placed in an extruder.
可选地,如果希望原料纯度更高,二次过滤后还可以再次过滤。Alternatively, if the purity of the feedstock is desired to be higher, it can be filtered again after secondary filtration.
(4)熔融挤出,在将二次过滤后的与表层A、芯层B和表层C对应的混合原料分别放入挤出机前,事先将挤出机预热,当加热区温度为180-210℃时,再将混合原料放入挤出机,在熔融的过程中,混合原料在挤出机的作用下塑化、混炼,并经第三和第五加热区的两个排气口将原料上的水分吸出,空气利用真空泵排出,混合原料经熔融后通过计量泵进入过滤器,然后进入摸头。(4) melt extrusion, before the secondary filtration of the mixed raw materials corresponding to the surface layer A, the core layer B and the surface layer C are placed in the extruder, the extruder is preheated in advance, when the temperature of the heating zone is 180 At -210 ° C, the mixed raw materials are placed in an extruder. During the melting process, the mixed raw materials are plasticized and kneaded under the action of the extruder, and two exhaust gases are passed through the third and fifth heating zones. The mouth sucks out the moisture on the raw material, and the air is discharged by a vacuum pump, and the mixed raw material is melted and then enters the filter through the metering pump, and then enters the touch head.
其中,挤出机具有沿物料前进方向依次设置的第一、第二、第三、第四和第五加热区。Wherein, the extruder has first, second, third, fourth and fifth heating zones arranged in sequence along the advancement direction of the material.
(5)铸片,熔体在模头中分三层流出,模头温度为225-260℃,之后经铸片辊内的冷水进行冷却后形成厚片,铸片辊表面温度为5-12℃。在本发明的可选实施例中,模头采用三层共挤模头,表层A、芯层B和表层C对应的混合原料在挤出机中处理后通过三层共挤模头挤出,经冷却后形成一个具有表层A、芯层B和表层C的呈固态的厚片。也即是说表层A、芯层B和表层C对应的混合原料在挤出机中独立处理,然后在三层共挤模头处形成三层的复合结构。(5) Casting, the melt flows out in three layers in the die, the temperature of the die is 225-260 ° C, and then cooled by the cold water in the casting roll to form a thick piece. The surface temperature of the casting roll is 5-12. °C. In an alternative embodiment of the present invention, the die adopts a three-layer co-extrusion die, and the mixed raw materials corresponding to the surface layer A, the core layer B and the surface layer C are processed in an extruder and then extruded through a three-layer co-extrusion die. After cooling, a solid slab having a surface layer A, a core layer B and a surface layer C is formed. That is to say, the mixed raw materials corresponding to the surface layer A, the core layer B and the surface layer C are independently processed in the extruder, and then a three-layer composite structure is formed at the three-layer co-extrusion die.
(6)纵向拉伸,在进行纵向拉伸前,厚片事先经预热辊预热后进入纵向拉伸机内进行3-6次纵向拉伸,将其拉伸成薄片。(6) Longitudinal stretching, before the longitudinal stretching, the slab is preheated by a preheating roll, and then taken into a longitudinal stretching machine for longitudinal stretching for 3-6 times, which is stretched into a sheet.
(7)横向拉伸,薄片经纵向拉伸后进入横向拉伸机内进行3-6次横向拉伸,然后再进入定型区后进行二次冷却。(7) Lateral stretching, the sheet is longitudinally stretched and then placed in a transverse stretching machine for 3-6 times of transverse stretching, and then re-entered into the setting zone for secondary cooling.
进一步地,本发明一种可选的具体实施方式中,还包括在横向拉伸后进行的牵引切边步骤(8):在牵引切边前,事先进行巡检,用巡检装置或肉眼对薄片进行检查,若存在瑕疵,看在牵引切边过程中是否能修复,之后再进行切边,切边过程中产生的废料送入粉碎机内进行粉碎。 Further, in an optional embodiment of the present invention, the method further comprises the step of pulling and trimming after the transverse stretching (8): before the trimming of the trimming, the inspection is performed in advance, and the inspection device or the naked eye is used. The sheet is inspected. If there is flaw, it can be repaired during the process of pulling and trimming, and then trimming is performed. The waste generated during the trimming process is sent to the crusher for crushing.
进一步地,本发明一种可选的具体实施方式中,还包括在牵引切边后进行的收卷步骤(9),切边完成后利用收卷装置进行收卷。Further, in an optional embodiment of the present invention, the winding step (9) is performed after the trimming of the trimming, and the winding is performed by the winding device after the trimming is completed.
进一步地,本发明一种可选的具体实施方式中,还包括在收卷后进行的分切步骤(10),将收卷完成的薄膜进行放卷,在放卷过程中将薄膜平铺之后按照预定的尺寸利用分切装置进行分切。Further, in an optional embodiment of the present invention, the method further comprises a slitting step (10) performed after the winding, the unwinding of the film is unwound, and after the film is laid in the unwinding process The slitting device is used for slitting according to a predetermined size.
进一步地,本发明一种可选的具体实施方式中,一种BOPP珠光膜的制造方法,包括如下步骤,(1)原料过滤,将用于制作表层A、芯层B和表层C的原料用过滤筛逐一进行两次过滤,将过滤的杂质驱除;(2)混料搅拌,将用于制作表层A、芯层B和表层C的原料分别放入搅拌机内进行混料搅拌,搅拌时间3-5分钟,(3)二次过滤,将经过混料搅拌后的原料用过滤筛进行二次过滤,过滤后分别放入挤出机;(4)熔融挤出,在将二次过滤后的混合原料放入挤出机前,事先将挤出机预热,当加热区温度为180-210℃时,再将混合原料放入挤出机,在熔融的过程中,原料在挤出机的作用下塑化、混炼,并经第三和第五加热区的两个排气口将原料上的水分吸出,空气利用真空泵排出,原料经熔融后通过计量泵进入过滤器,然后进入模头;(5)铸片,熔体在模头中分三层流出,模头温度为225-260℃,之后经铸片辊内的冷水进行冷却后形成厚片,铸片辊表面温度为5-12℃,(6)纵向拉伸,在进行纵向拉伸前,厚片事先经预热辊预热后进入纵向拉伸机内进行3-6次纵向拉伸,将其拉伸成薄片,(7)横向拉伸,薄片经纵向拉伸后进入横向拉伸机内进行3-6次横向拉伸,然后再进入定型区进行二次冷却,(8)牵引切边,再牵引切边前,事先进行巡检,用巡检装置或肉眼对薄片进行检查、看是否存在瑕疵,若存在,看在牵引切边过程中是否能修复,之后再进行切边,切边过程中产生的废料送入粉碎机内进行粉碎,(9)收卷,切边完成后利用收卷装置进行收卷,(10)分切,之后将收卷完成的薄膜进行放卷,在放卷过程中将薄膜平铺之后按照预定的尺寸利用分切装置进行分切,(11)验收,对分切后的薄膜进行验收,验收合格包装,验收不合格退回,(12)将验收合格的产品进行包装,最后入库。Further, in an optional embodiment of the present invention, a method for manufacturing a BOPP pearl film comprises the following steps: (1) raw material filtration, which is used for preparing the surface layer A, the core layer B and the surface layer C. The filter screen is filtered one by one to remove the filtered impurities; (2) the mixture is stirred, and the raw materials for preparing the surface layer A, the core layer B and the surface layer C are respectively placed in a mixer for mixing and stirring, and the stirring time is 3 5 minutes, (3) secondary filtration, the raw materials after the mixing and mixing are filtered by a filter screen, filtered and placed in an extruder; (4) melt extrusion, mixing after secondary filtration Before the raw material is placed in the extruder, the extruder is preheated in advance. When the temperature of the heating zone is 180-210 ° C, the mixed raw materials are placed in the extruder. During the melting process, the raw materials are used in the extruder. Plasticizing and kneading, and sucking out moisture on the raw material through two exhaust ports of the third and fifth heating zones, the air is discharged by a vacuum pump, and the raw material is melted and then enters the filter through the metering pump, and then enters the die; (5) Casting, the melt flows out in three layers in the die, the temperature of the die 225-260 ° C, after cooling through the cold water in the slab roll to form a thick sheet, the surface temperature of the slab roll is 5-12 ° C, (6) longitudinal stretching, before the longitudinal stretching, the slab is pre-pretreated After preheating, the hot roll enters the longitudinal stretching machine for 3-6 longitudinal stretching, stretches it into a thin sheet, (7) stretches in the transverse direction, and the sheet is longitudinally stretched and then enters the transverse stretching machine for 3-6. The second transverse stretching, and then into the shaping zone for secondary cooling, (8) traction trimming, and then before the trimming edge, the inspection is carried out in advance, and the sheet is inspected by the inspection device or the naked eye to see if there is any flaw, if Exist, whether it can be repaired in the process of traction trimming, and then trimming, the waste generated in the trimming process is sent to the crusher for crushing, (9) winding, after the trimming is completed, the winding device is used for collecting Roll, (10) slitting, and then unwinding the finished film, and then slitting the film according to the predetermined size after the film is unwound, (11) acceptance, after slitting The film is accepted, the qualified packaging is accepted, the acceptance is unqualified, and (12) the acceptance is qualified. Product packaging, final storage.
下面结合实施例对本发明作进一步的描述:The present invention will be further described below in conjunction with the embodiments:
实施例1Example 1
本发明公开了一种BOPP珠光膜,包括A、B、C三层,其中A、C层为表层,B为芯层,所述表层A为85-90%氯化聚乙烯、5%聚乙烯、3%聚丙烯、1-4%抗氧剂以及剩余珠光粉,所述芯层B为50%聚丙烯、30%珠光粉、2-5%抗静电剂以及剩余抗氧剂,所述表层C为30-56%聚苯乙烯、20-35%环氧树脂、10-20%热稳定剂、5-15%抗静电剂、3-5%抗氧剂、10-15%珠光片双酯以及剩余爽滑剂,所述A、B、C各层的厚度分布:表层A厚度为0.7-2.4微米,芯层B厚度为5-7微米,表层C厚度为1-3微米,所述抗氧剂为对苯二胺、二氢喹 啉、三辛酯、三癸酯或2,6-三级丁基-4-甲基苯酚,所述抗静电剂为阴离子抗静电剂,所述爽滑剂主要成分为α—淀粉酶制剂、β—葡萄糖酶、烷基苯磺酸钠和阿拉伯胶。The invention discloses a BOPP pearlescent film comprising three layers of A, B and C, wherein the A and C layers are surface layers, B is a core layer, and the surface layer A is 85-90% chlorinated polyethylene and 5% polyethylene. 3% polypropylene, 1-4% antioxidant and residual pearl powder, the core layer B is 50% polypropylene, 30% pearl powder, 2-5% antistatic agent and residual antioxidant, the surface layer C is 30-56% polystyrene, 20-35% epoxy resin, 10-20% heat stabilizer, 5-15% antistatic agent, 3-5% antioxidant, 10-15% pearl film diester And the remaining slip agent, the thickness distribution of each of the layers A, B, and C: the thickness of the surface layer A is 0.7-2.4 micrometers, the thickness of the core layer B is 5-7 micrometers, and the thickness of the surface layer C is 1-3 micrometers. The oxygen agent is p-phenylenediamine, dihydroquine a porphyrin, a trioctyl ester, a tridecyl ester or a 2,6-tributyl-4-methylphenol, the antistatic agent being an anionic antistatic agent, the main component of the slip agent being an α-amylase preparation, —-glucose, sodium alkylbenzene sulfonate and gum arabic.
一种BOPP珠光膜的制造方法,包括如下步骤,(1)原料过滤,将用于制作表层A、芯层B和表层C的原料用过滤筛逐一进行两次过滤,将过滤的杂质驱除;(2)混料搅拌,将用于制作表层A、芯层B和表层C的原料分别放入搅拌机内进行混料搅拌,搅拌时间3-5分钟,(3)二次过滤,将经过混料搅拌后的原料用过滤筛进行二次过滤,过滤后分别放入挤出机;(4)熔融挤出,在将二次过滤后的混合原料放入挤出机前,事先将挤出机预热,当加热区温度为180-210℃时,再将混合原料放入挤出机,在熔融的过程中,原料在挤出机的作用下塑化、混炼,并经第三和第五加热区的两个排气口将原料上的水分吸出,空气利用真空泵排出,原料经熔融后通过计量泵进入过滤器,然后进入模头;(5)铸片,熔体在模头中分三层流出,模头温度为225-260℃,之后经铸片辊内的冷水进行冷却后形成厚片,铸片辊表面温度为5-12℃,(6)纵向拉伸,在进行纵向拉伸前,厚片事先经预热辊预热后进入纵向拉伸机内进行3-6次纵向拉伸,将其拉伸成薄片,(7)横向拉伸,薄片经纵向拉伸后进入横向拉伸机内进行3-6次横向拉伸,然后再进入定型区进行二次冷却,(8)牵引切边,再牵引切边前,事先进行巡检,用巡检装置或肉眼对薄片进行检查、看是否存在瑕疵,若存在,看在牵引切边过程中是否能修复,之后再进行切边,切边过程中产生的废料之间送入粉碎机内进行粉碎,(9)收卷,切边完成后利用收卷装置进行收卷,(10)分切,之后将收卷完成的薄膜进行放卷,在放卷过程中将薄膜平铺之后按照预定的尺寸利用分切装置进行分切,(11)验收,对分切后的薄膜进行验收,验收合格包装,验收不合格退回,(12)将验收合格的产品进行包装,最后入库。A method for manufacturing a BOPP pearl film comprises the following steps: (1) filtering raw materials, and filtering the raw materials for forming the surface layer A, the core layer B and the surface layer C one by one with a filter screen to drive out the filtered impurities; 2) Mixing and mixing, the raw materials used for making surface layer A, core layer B and surface layer C are respectively placed in a mixer for mixing, stirring time is 3-5 minutes, (3) secondary filtration, mixing by mixing The raw materials are filtered by a filter screen, filtered, and placed in an extruder. (4) Melt extrusion, preheating the extruder before placing the secondary filtered mixed raw materials into the extruder. When the temperature of the heating zone is 180-210 ° C, the mixed raw materials are put into the extruder, and during the melting process, the raw materials are plasticized, kneaded by the extruder, and heated by the third and fifth. The two exhaust ports of the zone suck out the moisture on the raw material, the air is discharged by a vacuum pump, the raw material is melted and then enters the filter through the metering pump, and then enters the die; (5) the cast piece, the melt is divided into three layers in the die Outflow, the die temperature is 225-260 ° C, and then cooled by cold water in the slab roll Thick sheet, the surface temperature of the casting roll is 5-12 ° C, (6) longitudinal stretching. Before the longitudinal stretching, the thick piece is preheated by the preheating roll and then enters the longitudinal stretching machine for 3-6 times. Stretching, stretching it into a sheet, (7) transverse stretching, the sheet is longitudinally stretched and then transferred into a transverse stretching machine for 3-6 times of transverse stretching, and then into the setting zone for secondary cooling, (8 ) Traction trimming, before pulling the trimming edge, conduct inspection beforehand, check the sheet with the inspection device or the naked eye to see if there is any flaw. If it exists, see if it can be repaired during the traction trimming process, then cut it. At the same time, the waste generated during the trimming process is sent to the pulverizer for pulverization, (9) winding, after the trimming is completed, the winding device is used for winding, (10) slitting, and then the film is wound up. The unwinding is carried out, and after the film is laid in the unwinding process, the slitting device is used for slitting according to the predetermined size, (11) acceptance, the film after the slitting is subjected to acceptance, the qualified packaging is accepted, and the acceptance is unqualified, ( 12) Pack the qualified products and finally store them.
实施例2Example 2
实用新型公开了一种BOPP珠光膜,包括A、B、C三层,其中A、C层为表层,B为芯层,所述表层A为87%氯化聚乙烯、5%聚乙烯、3%聚丙烯、2%抗氧剂以及剩余珠光粉,所述芯层B为50%聚丙烯、30%珠光粉、3%抗静电剂以及剩余抗氧剂,所述表层C为45%聚苯乙烯、25%环氧树脂、13%热稳定剂、9%抗静电剂、4%抗氧剂、12%珠光片双酯以及剩余爽滑剂,所述A、B、C各层的厚度分布:表层A厚度为2微米,芯层B厚度为5微米,表层C厚度为2微米,所述抗氧剂为对苯二胺、二氢喹啉、三辛酯、三癸酯或2,6-三级丁基-4-甲基苯酚,所述抗静电剂为阴离子抗静电剂,所述爽滑剂主要成分为α—淀粉酶制剂、β—葡萄糖酶、烷基苯磺酸钠和阿拉伯胶。The utility model discloses a BOPP pearl film comprising three layers of A, B and C, wherein A and C layers are surface layers, B is a core layer, and the surface layer A is 87% chlorinated polyethylene, 5% polyethylene, 3 % polypropylene, 2% antioxidant and residual pearl powder, the core layer B is 50% polypropylene, 30% pearl powder, 3% antistatic agent and residual antioxidant, the surface layer C is 45% polyphenylene Ethylene, 25% epoxy resin, 13% heat stabilizer, 9% antistatic agent, 4% antioxidant, 12% pearlescent diester and residual slip agent, thickness distribution of the layers A, B and C The thickness of the surface layer A is 2 micrometers, the thickness of the core layer B is 5 micrometers, the thickness of the surface layer C is 2 micrometers, and the antioxidant is p-phenylenediamine, dihydroquinoline, trioctyl ester, tridecyl ester or 2,6 - Tert-butyl-4-methylphenol, the antistatic agent is an anionic antistatic agent, the main components of the slip agent are α-amylase preparation, β-glucose, sodium alkylbenzene sulfonate and Arabian gum.
一种BOPP珠光膜的制造方法,包括如下步骤,(1)原料过滤,将用于制作表层A、芯层B和表层C的原料用过滤筛逐一进行两次过滤,将过滤的杂质驱除;(2)混料搅拌,将用于制作表层A、芯层B和表层C的原料分别放入搅拌机内进行混料搅拌,搅拌时间4 分钟,(3)二次过滤,将经过混料搅拌后的原料用过滤筛进行二次过滤,过滤后分别放入挤出机;(4)熔融挤出,在将二次过滤后的混合原料放入挤出机前,事先将挤出机预热,当加热区温度为200℃时,再将混合原料放入挤出机,在熔融的过程中,原料在挤出机的作用下塑化、混炼,并经第三和第五加热区的两个排气口将原料上的水分吸出,空气利用真空泵排出,原料经熔融后通过计量泵进入过滤器,然后进入模头;(5)铸片,熔体在模头中分三层流出,模头温度为240℃,之后经铸片辊内的冷水进行冷却后形成厚片,铸片辊表面温度为8℃,(6)纵向拉伸,在进行纵向拉伸前,厚片事先经预热辊预热后进行纵向拉伸机内进行5次纵向拉伸,将其拉伸成薄片,(7)横向拉伸,薄片经纵向拉伸后进入横向拉伸机内进行5次横向拉伸,然后再进入定型区进行二次冷却,(8)牵引切边,再牵引切边前,事先进行巡检,用巡检装置或肉眼对薄片进行检查、看是否存在瑕疵,若存在,看在牵引切边过程中是否能修复,之后再进行切边,切边过程中产生的废料送入粉碎机内进行粉碎,(9)收卷,切边完成后利用收卷装置进行收卷,(10)分切,之后将收卷完成的薄膜进行放卷,在放卷过程中将薄膜平铺之后按照预定的尺寸利用分切装置进行分切,(11)验收,对分切后的薄膜进行验收,验收合格包装,验收不合格退回,(12)将验收合格的产品进行包装,最后入库。A method for manufacturing a BOPP pearl film comprises the following steps: (1) filtering raw materials, and filtering the raw materials for forming the surface layer A, the core layer B and the surface layer C one by one with a filter screen to drive out the filtered impurities; 2) Mixing and mixing, the raw materials for forming the surface layer A, the core layer B and the surface layer C are respectively placed in a mixer for mixing and stirring, and the stirring time is 4 Minutes, (3) secondary filtration, the raw materials after the mixing of the mixture are filtered by a filter screen, filtered, and placed in an extruder; (4) melt-extruded, mixed raw materials after secondary filtration Before putting in the extruder, preheat the extruder beforehand. When the temperature of the heating zone is 200 °C, the mixed raw materials are put into the extruder. During the melting process, the raw materials are plasticized by the extruder. Mixing, and sucking the moisture on the raw material through the two exhaust ports of the third and fifth heating zones, the air is discharged by a vacuum pump, the raw material is melted, enters the filter through the metering pump, and then enters the die; (5) The cast piece, the melt flows out in three layers in the die, the temperature of the die is 240 ° C, and then cooled by the cold water in the casting roll to form a thick piece, the surface temperature of the casting roll is 8 ° C, (6) longitudinal drawing Stretching, before longitudinal stretching, the slab is preheated by a preheating roll, subjected to longitudinal stretching in a longitudinal stretching machine for 5 times, and stretched into a sheet, (7) transversely stretched, and the sheet is pulled longitudinally. After stretching, enter the transverse stretching machine for 5 times of transverse stretching, and then enter the setting area for secondary cooling, ( 8) Traction trimming, before pulling the trimming edge, carry out inspection beforehand, check the sheet with the inspection device or the naked eye to see if there is any flaw. If it exists, see if it can be repaired during the trimming and trimming process, then proceed Trimming, the waste generated during the trimming process is sent to the pulverizer for pulverization, (9) winding, after the trimming is completed, the winding device is used for winding, (10) slitting, and then the film is completed by winding. Unwinding, after the film is laid in the unwinding process, the slitting device is used for slitting according to the predetermined size. (11) Acceptance, the film after slitting is accepted, the qualified packaging is accepted, and the acceptance is unqualified, (12) ) The products that have passed the acceptance inspection are packaged and finally put into storage.
实施例3Example 3
本发明公开了一种BOPP珠光膜,包括A、B、C三层,其中A、C层为表层,B为芯层,所述表层A为85%氯化聚乙烯、5%聚乙烯、3%聚丙烯、4%抗氧剂以及剩余珠光粉,所述芯层B为50%聚丙烯、30%珠光粉、5%抗静电剂以及剩余抗氧剂,所述表层C为30%聚苯乙烯、35%环氧树脂、20%热稳定剂、5%抗静电剂、3%抗氧剂、10%珠光片双酯以及剩余爽滑剂,所述A、B、C各层的厚度分布:表层A为厚度2.4微米,芯层B厚度为5微米,表层C厚度为3微米,所述抗氧剂为对苯二胺、二氢喹啉、三辛酯、三癸酯或2,6-三级丁基-4-甲基苯酚,所述抗静电剂为阴离子抗静电剂,所述爽滑剂主要成分为α—淀粉酶制剂、β—葡萄糖酶、烷基苯磺酸钠和阿拉伯胶。The invention discloses a BOPP pearl film comprising three layers A, B and C, wherein the A and C layers are surface layers, B is a core layer, and the surface layer A is 85% chlorinated polyethylene, 5% polyethylene, 3 % polypropylene, 4% antioxidant and residual pearl powder, the core layer B is 50% polypropylene, 30% pearl powder, 5% antistatic agent and residual antioxidant, the surface layer C is 30% polyphenylene Ethylene, 35% epoxy resin, 20% heat stabilizer, 5% antistatic agent, 3% antioxidant, 10% pearlescent diester and residual slip agent, thickness distribution of the layers A, B and C The surface layer A has a thickness of 2.4 μm, the core layer B has a thickness of 5 μm, and the surface layer C has a thickness of 3 μm. The antioxidant is p-phenylenediamine, dihydroquinoline, trioctyl ester, tridecyl ester or 2,6 - Tert-butyl-4-methylphenol, the antistatic agent is an anionic antistatic agent, the main components of the slip agent are α-amylase preparation, β-glucose, sodium alkylbenzene sulfonate and Arabian gum.
一种BOPP珠光膜的制造方法,包括如下步骤,(1)原料过滤,将用于制作表层A、芯层B和表层C的原料用过滤筛逐一进行两次过滤,将过滤的杂质驱除;(2)混料搅拌,将用于制作表层A、芯层B和表层C的原料分别放入搅拌机内进行混料搅拌,搅拌时间5分钟,(3)二次过滤,将经过混料搅拌后的原料用过滤筛进行二次过滤,过滤后分别放入挤出机;(4)熔融挤出,在将二次过滤后的混合原料放入挤出机前,事先将挤出机预热,当加热区温度为180℃时,再将混合原料放入挤出机,在熔融的过程中,原料在挤出机的作用下塑化、混炼,并经第三和第五加热区的两个排气口将原料上的水分吸出,空气利用真空泵排出,原料经熔融后通过计量泵进入过滤器,然后进入模头;(5)铸片,熔体在模 头中分三层流出,模头温度为260℃,之后经铸片辊内的冷水进行冷却后形成厚片,铸片辊表面温度为5℃,(6)纵向拉伸,在进行纵向拉伸前,厚片事先经预热辊预热后进入纵向拉伸机内进行6次纵向拉伸,将其拉伸成薄片,(7)横向拉伸,薄片经纵向拉伸后进入横向拉伸机内进行3次横向拉伸,然后再进入定型区进行二次冷却,(8)牵引切边,再牵引切边前,事先进行巡检,用巡检装置或肉眼对薄片进行检查、看是否存在瑕疵,若存在,看在牵引切边过程中是否能修复,之后再进行切边,切边过程中产生的废料送入粉碎机内进行粉碎,(9)收卷,切边完成后利用收卷装置进行收卷,(10)分切,之后将收卷完成的薄膜进行放卷,在放卷过程中将薄膜平铺之后按照预定的尺寸利用分切装置进行分切,(11)验收,对分切后的薄膜进行验收,验收合格包装,验收不合格退回,(12)将验收合格的产品进行包装,最后入库。A method for manufacturing a BOPP pearl film comprises the following steps: (1) filtering raw materials, and filtering the raw materials for forming the surface layer A, the core layer B and the surface layer C one by one with a filter screen to drive out the filtered impurities; 2) Mixing and mixing, the raw materials for making the surface layer A, the core layer B and the surface layer C are respectively placed in a mixer for mixing, stirring time is 5 minutes, (3) secondary filtration, after mixing by mixing The raw materials are filtered by a filter screen, filtered, and placed in an extruder; (4) melt-extruded, and the pre-heated extruder is preheated before the secondary filtered mixed raw materials are placed in the extruder. When the temperature of the heating zone is 180 ° C, the mixed raw materials are placed in an extruder. During the melting process, the raw materials are plasticized and kneaded under the action of the extruder, and passed through two of the third and fifth heating zones. The exhaust port sucks out the moisture on the raw material, and the air is discharged by a vacuum pump. After the raw material is melted, it enters the filter through the metering pump and then enters the die; (5) the cast piece is melted in the mold. The head is divided into three layers, the temperature of the die is 260 ° C, and then cooled by cold water in the slab roll to form a slab. The surface temperature of the slab roll is 5 ° C, (6) longitudinal stretching, longitudinal stretching Before, the slab is preheated by the preheating roller, and then enters the longitudinal stretching machine for 6 times longitudinal stretching, which is stretched into a sheet, (7) transversely stretched, and the sheet is longitudinally stretched and then introduced into the transverse stretching machine. Perform 3 horizontal stretching in the inside, then enter the setting area for secondary cooling, (8) Traction trimming, and then pull the cutting edge before conducting inspection. Check the sheet with the inspection device or the naked eye to see if it exists.瑕疵, if it exists, whether it can be repaired during the process of traction trimming, and then trimming, the waste generated during the trimming process is sent to the pulverizer for smashing, (9) winding, after the trimming is completed, the winding is completed. The device performs winding, (10) slitting, and then the unwinding film is unwound, and after the film is laid in the unwinding process, the slitting device is used for slitting according to a predetermined size, (11) acceptance, The film after slitting is accepted, the qualified package is accepted, and the acceptance is unqualified. Back, (12) the acceptance of the product packaging, final storage.
实施例4Example 4
本实施例的BOPP珠光膜,包括依次层叠设置的A、B、C三层,其中A、C层为表层,B为芯层;按重量百分比计,所述表层A主要由90%氯化聚乙烯、5%聚乙烯、2%聚丙烯、1%抗氧剂及余量珠光粉制成,所述芯层B主要由55%聚丙烯、25%珠光粉、5%抗静电剂及余量抗氧剂制成,所述表层C主要由45%聚苯乙烯、20%环氧树脂、12%热稳定剂、6%抗静电剂、4%抗氧剂、10%珠光片双酯及余量爽滑剂制成。The BOPP pearlescent film of the present embodiment comprises three layers of A, B, and C which are sequentially stacked, wherein the A and C layers are surface layers, and B is a core layer; and the surface layer A is mainly composed of 90% chlorinated by weight. Made of ethylene, 5% polyethylene, 2% polypropylene, 1% antioxidant and the balance pearl powder, the core layer B is mainly composed of 55% polypropylene, 25% pearl powder, 5% antistatic agent and balance Made of an antioxidant, the surface layer C is mainly composed of 45% polystyrene, 20% epoxy resin, 12% heat stabilizer, 6% antistatic agent, 4% antioxidant, 10% pearl film diester and Made of a slip agent.
所述A、B、C各层的厚度分布:表层A厚度为1.8微米,芯层B厚度为7微米,表层C厚度为1微米,所述抗氧剂为对苯二胺,所述抗静电剂为阴离子抗静电剂,所述爽滑剂主要成分为α—淀粉酶制剂、β—葡萄糖酶、烷基苯磺酸钠和阿拉伯胶。The thickness distribution of each layer of A, B, and C: surface layer A has a thickness of 1.8 μm, core layer B has a thickness of 7 μm, surface layer C has a thickness of 1 μm, and the antioxidant is p-phenylenediamine, and the antistatic agent The agent is an anionic antistatic agent, and the main components of the slip agent are α-amylase preparation, β-glucosidase, sodium alkylbenzene sulfonate and gum arabic.
上述BOPP珠光膜的制造方法,包括如下步骤,(1)原料过滤,将用于制作表层A、芯层B和表层C的原料用过滤筛逐一进行两次过滤,将过滤的杂质驱除;(2)混料搅拌,将用于制作表层A、芯层B和表层C的原料分别放入搅拌机内进行混料搅拌,搅拌时间5分钟,(3)二次过滤,将经过混料搅拌后的原料用过滤筛进行二次过滤,过滤后分别放入挤出机;(4)熔融挤出,在将二次过滤后的与表层A、芯层B和表层C对应的混合原料分别放入挤出机前,事先将挤出机预热,当加热区温度为180℃时,再将混合原料放入挤出机,在熔融的过程中,原料在挤出机的作用下塑化、混炼,并经第三和第五加热区的两个排气口将原料上的水分吸出,空气利用真空泵排出,混合原料经熔融后通过计量泵进入过滤器,然后进入模头;(5)铸片,表层A、芯层B和表层C对应的熔体在模头中分三层流出并复合形成复合结构,模头温度为225℃,之后经铸片辊内的冷水进行冷却后形成厚片,铸片辊表面温度为5℃;(6)纵向拉伸,在进行纵向拉伸前,厚片事先经预热辊预热后进入纵向拉伸机内进行6次纵向拉伸,将其拉伸成薄片;(7)横向拉伸,薄片经纵向拉伸后 进入横向拉伸机内进行3次横向拉伸,然后再进入定型区进行二次冷却,(8)牵引切边,再牵引切边前,事先进行巡检,用巡检装置或肉眼对薄片进行检查、看是否存在瑕疵,若存在,看在牵引切边过程中是否能修复,之后再进行切边,切边过程中产生的废料送入粉碎机内进行粉碎,(9)收卷,切边完成后利用收卷装置进行收卷,(10)分切,之后将收卷完成的薄膜进行放卷,在放卷过程中将薄膜平铺之后按照预定的尺寸利用分切装置进行分切,(11)验收,对分切后的薄膜进行验收,验收合格包装,验收不合格退回,(12)将验收合格的产品进行包装,最后入库。The method for producing the BOPP pearl film comprises the following steps: (1) filtering the raw materials, and filtering the raw materials for preparing the surface layer A, the core layer B and the surface layer C by using a filter screen twice to remove the filtered impurities; (2) The mixture is stirred, and the raw materials for forming the surface layer A, the core layer B and the surface layer C are respectively placed in a mixer for mixing and stirring, and the stirring time is 5 minutes. (3) Secondary filtration, the raw materials after the mixture is stirred. Filtered by secondary filtration, filtered and placed in an extruder; (4) melt-extruded, and the mixed raw materials corresponding to the surface layer A, the core layer B and the surface layer C after secondary filtration are separately extruded. Before the machine, the extruder is preheated in advance. When the temperature of the heating zone is 180 °C, the mixed raw materials are placed in the extruder. During the melting process, the raw materials are plasticized and kneaded under the action of the extruder. And the water on the raw material is sucked out through the two exhaust ports of the third and fifth heating zones, the air is discharged by a vacuum pump, the mixed raw material is melted, enters the filter through the metering pump, and then enters the die; (5) the cast piece, The melt corresponding to the surface layer A, the core layer B and the surface layer C is divided into three layers in the die. And composite forming a composite structure, the die temperature is 225 ° C, and then cooled by cold water in the casting roll to form a thick piece, the surface temperature of the casting roll is 5 ° C; (6) longitudinal stretching, before longitudinal stretching The slab is preheated by the preheating roller, and then enters the longitudinal stretching machine for 6 times longitudinal stretching to stretch it into a sheet; (7) transverse stretching, the sheet is longitudinally stretched Enter the transverse stretching machine for 3 times of horizontal stretching, then enter the setting area for secondary cooling, (8) to pull the trimming edge, and then to pull the trimming edge before performing the inspection, and use the inspection device or the naked eye to carry out the sheet. Check and see if there is any flaws. If it exists, see if it can be repaired during the process of towing and trimming. Then cut the edges, and the waste generated during the trimming process is sent to the crusher for crushing. (9) Winding, trimming After completion, the winding device is used for winding, (10) slitting, and then the wound film is unwound, and after the film is laid in the unwinding process, the slitting device is used for slitting according to a predetermined size. 11) Acceptance, acceptance and acceptance of the film after slitting, acceptance of qualified packaging, acceptance of unqualified return, (12) packaging and acceptance of qualified products, and finally into the warehouse.
实施例5Example 5
本实施例的BOPP珠光膜,包括依次层叠设置的A、B、C三层,其中A、C层为表层,B为芯层;按重量百分比计,所述表层A主要由87%氯化聚乙烯、6%聚乙烯、2%聚丙烯、2%抗氧剂及余量珠光粉制成,所述芯层B主要由45%聚丙烯、30%珠光粉、4%抗静电剂及余量抗氧剂制成,所述表层C主要由30%聚苯乙烯、25%环氧树脂、15%热稳定剂、10%抗静电剂、5%抗氧剂、12%珠光片双酯及余量爽滑剂制成。The BOPP pearlescent film of the present embodiment comprises three layers of A, B, and C which are sequentially stacked, wherein the A and C layers are surface layers, and B is a core layer; the surface layer A is mainly composed of 87% chlorinated by weight. Made of ethylene, 6% polyethylene, 2% polypropylene, 2% antioxidant and the balance pearl powder, the core layer B is mainly composed of 45% polypropylene, 30% pearl powder, 4% antistatic agent and balance. Made of an antioxidant, the surface layer C is mainly composed of 30% polystyrene, 25% epoxy resin, 15% heat stabilizer, 10% antistatic agent, 5% antioxidant, 12% pearl film diester and Made of a slip agent.
所述A、B、C各层的厚度分布:表层A厚度为2微米,芯层B厚度为6微米,表层C厚度为3微米,所述抗氧剂为二氢喹啉,所述抗静电剂为阴离子抗静电剂,所述爽滑剂主要成分为α—淀粉酶制剂、β—葡萄糖酶、烷基苯磺酸钠和阿拉伯胶。The thickness distribution of each layer of A, B, and C: surface layer A has a thickness of 2 micrometers, core layer B has a thickness of 6 micrometers, surface layer C has a thickness of 3 micrometers, and the antioxidant is dihydroquinoline, and the antistatic agent The agent is an anionic antistatic agent, and the main components of the slip agent are α-amylase preparation, β-glucosidase, sodium alkylbenzene sulfonate and gum arabic.
上述BOPP珠光膜的制造方法,包括如下步骤,(1)原料过滤,将用于制作表层A、芯层B和表层C的原料用过滤筛逐一进行两次过滤,将过滤的杂质驱除;(2)混料搅拌,将用于制作表层A、芯层B和表层C的原料分别放入搅拌机内进行混料搅拌,搅拌时间5分钟,(3)二次过滤,将经过混料搅拌后的原料用过滤筛进行二次过滤,过滤后分别放入挤出机;(4)熔融挤出,在将二次过滤后的与表层A、芯层B和表层C对应的混合原料分别放入挤出机前,事先将挤出机预热,当加热区温度为200℃时,再将混合原料放入挤出机,在熔融的过程中,原料在挤出机的作用下塑化、混炼,并经第三和第五加热区的两个排气口将原料上的水分吸出,空气利用真空泵排出,混合原料经熔融后通过计量泵进入过滤器,然后进入模头;(5)铸片,表层A、芯层B和表层C对应的熔体在模头中分三层流出并复合形成复合结构,模头温度为240℃,之后经铸片辊内的冷水进行冷却后形成厚片,铸片辊表面温度为8℃;(6)纵向拉伸,在进行纵向拉伸前,厚片事先经预热辊预热后进入纵向拉伸机内进行6次纵向拉伸,将其拉伸成薄片;(7)横向拉伸,薄片经纵向拉伸后进入横向拉伸机内进行3次横向拉伸,然后再进入定型区进行二次冷却,(8)牵引切边,再牵引切边前,事先进行巡检,用巡检装置或肉眼对薄片进行检查、看是否存在瑕疵,若 存在,看在牵引切边过程中是否能修复,之后再进行切边,切边过程中产生的废料送入粉碎机内进行粉碎,(9)收卷,切边完成后利用收卷装置进行收卷,(10)分切,之后将收卷完成的薄膜进行放卷,在放卷过程中将薄膜平铺之后按照预定的尺寸利用分切装置进行分切,(11)验收,对分切后的薄膜进行验收,验收合格包装,验收不合格退回,(12)将验收合格的产品进行包装,最后入库。The method for producing the BOPP pearl film comprises the following steps: (1) filtering the raw materials, and filtering the raw materials for preparing the surface layer A, the core layer B and the surface layer C by using a filter screen twice to remove the filtered impurities; (2) The mixture is stirred, and the raw materials for forming the surface layer A, the core layer B and the surface layer C are respectively placed in a mixer for mixing and stirring, and the stirring time is 5 minutes. (3) Secondary filtration, the raw materials after the mixture is stirred. Filtered by secondary filtration, filtered and placed in an extruder; (4) melt-extruded, and the mixed raw materials corresponding to the surface layer A, the core layer B and the surface layer C after secondary filtration are separately extruded. Before the machine, preheat the extruder in advance. When the temperature of the heating zone is 200 °C, the mixed raw materials are put into the extruder. During the melting process, the raw materials are plasticized and kneaded under the action of the extruder. And the water on the raw material is sucked out through the two exhaust ports of the third and fifth heating zones, the air is discharged by a vacuum pump, the mixed raw material is melted, enters the filter through the metering pump, and then enters the die; (5) the cast piece, The melt corresponding to the surface layer A, the core layer B and the surface layer C is divided into three layers in the die. And composite forming a composite structure, the temperature of the die is 240 ° C, and then cooled by cold water in the slab roll to form a thick sheet, the surface temperature of the slab roll is 8 ° C; (6) longitudinal stretching, before longitudinal stretching The slab is preheated by the preheating roller and then enters the longitudinal stretching machine for 6 times longitudinal stretching to stretch it into a thin sheet; (7) transversely stretching, the sheet is longitudinally stretched and then enters the transverse stretching machine. Perform 3 times of horizontal stretching, then enter the setting area for secondary cooling, (8) pull the trimming edge, and then pull the trimming edge before performing the inspection. Check the sheet with the inspection device or the naked eye to see if there is any flaw. If Exist, whether it can be repaired in the process of traction trimming, and then trimming, the waste generated in the trimming process is sent to the crusher for crushing, (9) winding, after the trimming is completed, the winding device is used for collecting Roll, (10) slitting, and then unwinding the finished film, and then slitting the film according to the predetermined size after the film is unwound, (11) acceptance, after slitting The film is accepted and accepted, and the qualified packaging is accepted. The acceptance is unqualified and returned. (12) The products that have passed the acceptance are packaged and finally put into storage.
实施例6Example 6
本实施例的BOPP珠光膜,包括依次层叠设置的A、B、C三层,其中A、C层为表层,B为芯层;按重量百分比计,所述表层A主要由85%氯化聚乙烯、4%聚乙烯、3%聚丙烯、3%抗氧剂及余量珠光粉制成,所述芯层B主要由48%聚丙烯、35%珠光粉、3%抗静电剂及余量抗氧剂制成,所述表层C主要由50%聚苯乙烯、20%环氧树脂、10%热稳定剂、5%抗静电剂、3%抗氧剂、10%珠光片双酯及余量爽滑剂制成。The BOPP pearl film of the present embodiment comprises three layers of A, B, and C which are sequentially stacked, wherein the A and C layers are surface layers, and B is a core layer; and the surface layer A is mainly composed of 85% chlorinated by weight. Made of ethylene, 4% polyethylene, 3% polypropylene, 3% antioxidant and the balance pearl powder, the core layer B is mainly composed of 48% polypropylene, 35% pearl powder, 3% antistatic agent and balance. Made of an antioxidant, the surface layer C is mainly composed of 50% polystyrene, 20% epoxy resin, 10% heat stabilizer, 5% antistatic agent, 3% antioxidant, 10% pearl film diester and the balance Made of a slip agent.
所述A、B、C各层的厚度分布:表层A厚度为1微米,芯层B厚度为5微米,表层C厚度为2微米,所述抗氧剂为2,6-三级丁基-4-甲基苯酚,所述抗静电剂为阴离子抗静电剂,所述爽滑剂主要成分为α—淀粉酶制剂。The thickness distribution of each of the layers A, B, and C: the thickness of the surface layer A is 1 micrometer, the thickness of the core layer B is 5 micrometers, the thickness of the surface layer C is 2 micrometers, and the antioxidant is 2,6-tertiary butyl- 4-methylphenol, the antistatic agent is an anionic antistatic agent, and the main component of the slip agent is an α-amylase preparation.
上述BOPP珠光膜的制造方法,包括如下步骤,(1)原料过滤,将用于制作表层A、芯层B和表层C的原料用过滤筛逐一进行两次过滤,将过滤的杂质驱除;(2)混料搅拌,将用于制作表层A、芯层B和表层C的原料分别放入搅拌机内进行混料搅拌,搅拌时间5分钟,(3)二次过滤,将经过混料搅拌后的原料用过滤筛进行二次过滤,过滤后分别放入挤出机;(4)熔融挤出,在将二次过滤后的与表层A、芯层B和表层C对应的混合原料分别放入挤出机前,事先将挤出机预热,当加热区温度为210℃时,再将混合原料放入挤出机,在熔融的过程中,原料在挤出机的作用下塑化、混炼,并经第三和第五加热区的两个排气口将原料上的水分吸出,空气利用真空泵排出,混合原料经熔融后通过计量泵进入过滤器,然后进入模头;(5)铸片,表层A、芯层B和表层C对应的熔体在模头中分三层流出并复合形成复合结构,模头温度为260℃,之后经铸片辊内的冷水进行冷却后形成厚片,铸片辊表面温度为10℃;(6)纵向拉伸,在进行纵向拉伸前,厚片事先经预热辊预热后进入纵向拉伸机内进行6次纵向拉伸,将其拉伸成薄片;(7)横向拉伸,薄片经纵向拉伸后进入横向拉伸机内进行3次横向拉伸,然后再进入定型区进行二次冷却,(8)牵引切边,再牵引切边前,事先进行巡检,用巡检装置或肉眼对薄片进行检查、看是否存在瑕疵,若存在,看在牵引切边过程中是否能修复,之后再进行切边,切边过程中产生的废料送入粉碎机内进行粉碎,(9)收卷,切边完成后利用收卷装置进行收卷,(10)分切,之后将收卷 完成的薄膜进行放卷,在放卷过程中将薄膜平铺之后按照预定的尺寸利用分切装置进行分切,(11)验收,对分切后的薄膜进行验收,验收合格包装,验收不合格退回,(12)将验收合格的产品进行包装,最后入库。The method for producing the BOPP pearl film comprises the following steps: (1) filtering the raw materials, and filtering the raw materials for preparing the surface layer A, the core layer B and the surface layer C by using a filter screen twice to remove the filtered impurities; (2) The mixture is stirred, and the raw materials for forming the surface layer A, the core layer B and the surface layer C are respectively placed in a mixer for mixing and stirring, and the stirring time is 5 minutes. (3) Secondary filtration, the raw materials after the mixture is stirred. Filtered by secondary filtration, filtered and placed in an extruder; (4) melt-extruded, and the mixed raw materials corresponding to the surface layer A, the core layer B and the surface layer C after secondary filtration are separately extruded. Before the machine, preheat the extruder beforehand. When the temperature of the heating zone is 210 °C, the mixed raw materials are put into the extruder. During the melting process, the raw materials are plasticized and kneaded under the action of the extruder. And the water on the raw material is sucked out through the two exhaust ports of the third and fifth heating zones, the air is discharged by a vacuum pump, the mixed raw material is melted, enters the filter through the metering pump, and then enters the die; (5) the cast piece, The melt corresponding to the surface layer A, the core layer B and the surface layer C is divided into three layers in the die. And composite forming a composite structure, the temperature of the die is 260 ° C, and then cooled by cold water in the slab roll to form a slab, the surface temperature of the slab roll is 10 ° C; (6) longitudinal stretching, before longitudinal stretching The slab is preheated by the preheating roller and then enters the longitudinal stretching machine for 6 times longitudinal stretching to stretch it into a thin sheet; (7) transversely stretching, the sheet is longitudinally stretched and then enters the transverse stretching machine. Perform 3 times of horizontal stretching, then enter the setting area for secondary cooling, (8) pull the trimming edge, and then pull the trimming edge before performing the inspection. Check the sheet with the inspection device or the naked eye to see if there is any flaw. If it exists, whether it can be repaired during the process of traction trimming, and then trimming, the waste generated during the trimming process is sent to the pulverizer for smashing, (9) winding, after the trimming is completed, the winding device is used. Winding, (10) slitting, then winding The completed film is unwound, and after the film is laid in the unwinding process, the slitting device is used for slitting according to a predetermined size, (11) acceptance, the film after slitting is accepted, the qualified package is accepted, and the acceptance is unqualified. Returned, (12) The products that have passed the acceptance inspection are packaged and finally put into storage.
实施例7Example 7
本实施例的BOPP珠光膜,包括依次层叠设置的A、B、C三层,其中A、C层为表层,B为芯层;按重量百分比计,所述表层A主要由90%氯化聚乙烯、5%聚乙烯、2%聚丙烯、1%抗氧剂及余量珠光粉制成,所述芯层B主要由52%聚丙烯、28%珠光粉、2%抗静电剂及余量抗氧剂制成,所述表层C主要由35%聚苯乙烯、30%环氧树脂、10%热稳定剂、6%抗静电剂、4%抗氧剂、11%珠光片双酯及余量爽滑剂制成。The BOPP pearlescent film of the present embodiment comprises three layers of A, B, and C which are sequentially stacked, wherein the A and C layers are surface layers, and B is a core layer; and the surface layer A is mainly composed of 90% chlorinated by weight. Made of ethylene, 5% polyethylene, 2% polypropylene, 1% antioxidant and the balance pearl powder, the core layer B is mainly composed of 52% polypropylene, 28% pearl powder, 2% antistatic agent and the balance. Made of an antioxidant, the surface layer C is mainly composed of 35% polystyrene, 30% epoxy resin, 10% heat stabilizer, 6% antistatic agent, 4% antioxidant, 11% pearl film diester and Made of a slip agent.
所述A、B、C各层的厚度分布:表层A厚度为0.7微米,芯层B厚度为7微米,表层C厚度为1微米,所述抗氧剂为对苯二胺和2,6-三级丁基-4-甲基苯酚,所述抗静电剂为阴离子抗静电剂,所述爽滑剂主要成分为α—淀粉酶制剂、β—葡萄糖酶、烷基苯磺酸钠和阿拉伯胶。The thickness distribution of each of the layers A, B, and C: the thickness of the surface layer A is 0.7 micrometers, the thickness of the core layer B is 7 micrometers, the thickness of the surface layer C is 1 micrometer, and the antioxidants are p-phenylenediamine and 2,6- Tert-butyl-4-methylphenol, the antistatic agent is an anionic antistatic agent, and the main components of the slip agent are α-amylase preparation, β-glucose, sodium alkylbenzene sulfonate and gum arabic .
上述BOPP珠光膜的制造方法,包括如下步骤,(1)原料过滤,将用于制作表层A、芯层B和表层C的原料用过滤筛逐一进行两次过滤,将过滤的杂质驱除;(2)混料搅拌,将用于制作表层A、芯层B和表层C的原料分别放入搅拌机内进行混料搅拌,搅拌时间5分钟,(3)二次过滤,将经过混料搅拌后的原料用过滤筛进行二次过滤,过滤后分别放入挤出机;(4)熔融挤出,在将二次过滤后的与表层A、芯层B和表层C对应的混合原料分别放入挤出机前,事先将挤出机预热,当加热区温度为180℃时,再将混合原料放入挤出机,在熔融的过程中,原料在挤出机的作用下塑化、混炼,并经第三和第五加热区的两个排气口将原料上的水分吸出,空气利用真空泵排出,混合原料经熔融后通过计量泵进入过滤器,然后进入模头;(5)铸片,表层A、芯层B和表层C对应的熔体在模头中分三层流出并复合形成复合结构,模头温度为260℃,之后经铸片辊内的冷水进行冷却后形成厚片,铸片辊表面温度为5℃;(6)纵向拉伸,在进行纵向拉伸前,厚片事先经预热辊预热后进入纵向拉伸机内进行6次纵向拉伸,将其拉伸成薄片;(7)横向拉伸,薄片经纵向拉伸后进入横向拉伸机内进行3次横向拉伸,然后再进入定型区进行二次冷却,(8)牵引切边,再牵引切边前,事先进行巡检,用巡检装置或肉眼对薄片进行检查、看是否存在瑕疵,若存在,看在牵引切边过程中是否能修复,之后再进行切边,切边过程中产生的废料送入粉碎机内进行粉碎,(9)收卷,切边完成后利用收卷装置进行收卷,(10)分切,之后将收卷完成的薄膜进行放卷,在放卷过程中将薄膜平铺之后按照预定的尺寸利用分切装置进行分 切,(11)验收,对分切后的薄膜进行验收,验收合格包装,验收不合格退回,(12)将验收合格的产品进行包装,最后入库。The method for producing the BOPP pearl film comprises the following steps: (1) filtering the raw materials, and filtering the raw materials for preparing the surface layer A, the core layer B and the surface layer C by using a filter screen twice to remove the filtered impurities; (2) The mixture is stirred, and the raw materials for forming the surface layer A, the core layer B and the surface layer C are respectively placed in a mixer for mixing and stirring, and the stirring time is 5 minutes. (3) Secondary filtration, the raw materials after the mixture is stirred. Filtered by secondary filtration, filtered and placed in an extruder; (4) melt-extruded, and the mixed raw materials corresponding to the surface layer A, the core layer B and the surface layer C after secondary filtration are separately extruded. Before the machine, the extruder is preheated in advance. When the temperature of the heating zone is 180 °C, the mixed raw materials are placed in the extruder. During the melting process, the raw materials are plasticized and kneaded under the action of the extruder. And the water on the raw material is sucked out through the two exhaust ports of the third and fifth heating zones, the air is discharged by a vacuum pump, the mixed raw material is melted, enters the filter through the metering pump, and then enters the die; (5) the cast piece, The melt corresponding to the surface layer A, the core layer B and the surface layer C is divided into three layers in the die. And composite forming a composite structure, the temperature of the die is 260 ° C, and then cooled by cold water in the slab roll to form a slab, the surface temperature of the slab roll is 5 ° C; (6) longitudinal stretching, before longitudinal stretching The slab is preheated by the preheating roller and then enters the longitudinal stretching machine for 6 times longitudinal stretching to stretch it into a thin sheet; (7) transversely stretching, the sheet is longitudinally stretched and then enters the transverse stretching machine. Perform 3 times of horizontal stretching, then enter the setting area for secondary cooling, (8) pull the trimming edge, and then pull the trimming edge before performing the inspection. Check the sheet with the inspection device or the naked eye to see if there is any flaw. If it exists, whether it can be repaired during the process of traction trimming, and then trimming, the waste generated during the trimming process is sent to the pulverizer for smashing, (9) winding, after the trimming is completed, the winding device is used. The winding is performed, (10) slitting, and then the film which has been wound up is unwound, and after the film is laid in the unwinding process, the slitting device is used according to a predetermined size. Cut, (11) acceptance, acceptance of the film after slitting, acceptance of qualified packaging, acceptance of unqualified return, (12) the acceptance of qualified products for packaging, and finally into the warehouse.
实施例8Example 8
本实施例的BOPP珠光膜,包括依次层叠设置的A、B、C三层,其中A、C层为表层,B为芯层;按重量百分比计,所述表层A主要由90%氯化聚乙烯、4%聚乙烯、2%聚丙烯、2%抗氧剂及余量珠光粉制成,所述芯层B主要由50%聚丙烯、32%珠光粉、4%抗静电剂及余量抗氧剂制成,所述表层C主要由32%聚苯乙烯、35%环氧树脂、11%热稳定剂、5%抗静电剂、3%抗氧剂、10%珠光片双酯及余量爽滑剂制成。The BOPP pearlescent film of the present embodiment comprises three layers of A, B, and C which are sequentially stacked, wherein the A and C layers are surface layers, and B is a core layer; and the surface layer A is mainly composed of 90% chlorinated by weight. Made of ethylene, 4% polyethylene, 2% polypropylene, 2% antioxidant and the balance pearl powder, the core layer B is mainly composed of 50% polypropylene, 32% pearl powder, 4% antistatic agent and balance Made of an antioxidant, the surface layer C is mainly composed of 32% polystyrene, 35% epoxy resin, 11% heat stabilizer, 5% antistatic agent, 3% antioxidant, 10% pearl film diester and Made of a slip agent.
所述A、B、C各层的厚度分布:表层A厚度为2.4微米,芯层B厚度为5微米,表层C厚度为2微米,所述抗氧剂为三癸酯,所述抗静电剂为阴离子抗静电剂,所述爽滑剂主要成分为α—淀粉酶制剂和阿拉伯胶。The thickness distribution of each layer of A, B, and C: surface layer A has a thickness of 2.4 micrometers, core layer B has a thickness of 5 micrometers, surface layer C has a thickness of 2 micrometers, and the antioxidant is triterpene ester, and the antistatic agent It is an anionic antistatic agent, and the main components of the slip agent are an α-amylase preparation and gum arabic.
上述BOPP珠光膜的制造方法,包括如下步骤,(1)原料过滤,将用于制作表层A、芯层B和表层C的原料用过滤筛逐一进行两次过滤,将过滤的杂质驱除;(2)混料搅拌,将用于制作表层A、芯层B和表层C的原料分别放入搅拌机内进行混料搅拌,搅拌时间5分钟,(3)二次过滤,将经过混料搅拌后的原料用过滤筛进行二次过滤,过滤后分别放入挤出机;(4)熔融挤出,在将二次过滤后的与表层A、芯层B和表层C对应的混合原料分别放入挤出机前,事先将挤出机预热,当加热区温度为180℃时,再将混合原料放入挤出机,在熔融的过程中,原料在挤出机的作用下塑化、混炼,并经第三和第五加热区的两个排气口将原料上的水分吸出,空气利用真空泵排出,混合原料经熔融后通过计量泵进入过滤器,然后进入模头;(5)铸片,表层A、芯层B和表层C对应的熔体在模头中分三层流出并复合形成复合结构,模头温度为260℃,之后经铸片辊内的冷水进行冷却后形成厚片,铸片辊表面温度为5℃;(6)纵向拉伸,在进行纵向拉伸前,厚片事先经预热辊预热后进入纵向拉伸机内进行6次纵向拉伸,将其拉伸成薄片;(7)横向拉伸,薄片经纵向拉伸后进入横向拉伸机内进行3次横向拉伸,然后再进入定型区进行二次冷却,(8)牵引切边,再牵引切边前,事先进行巡检,用巡检装置或肉眼对薄片进行检查、看是否存在瑕疵,若存在,看在牵引切边过程中是否能修复,之后再进行切边,切边过程中产生的废料送入粉碎机内进行粉碎,(9)收卷,切边完成后利用收卷装置进行收卷,(10)分切,之后将收卷完成的薄膜进行放卷,在放卷过程中将薄膜平铺之后按照预定的尺寸利用分切装置进行分切,(11)验收,对分切后的薄膜进行验收,验收合格包装,验收不合格退回,(12)将验收合格的产品进行包装,最后入库。 The method for producing the BOPP pearl film comprises the following steps: (1) filtering the raw materials, and filtering the raw materials for preparing the surface layer A, the core layer B and the surface layer C by using a filter screen twice to remove the filtered impurities; (2) The mixture is stirred, and the raw materials for forming the surface layer A, the core layer B and the surface layer C are respectively placed in a mixer for mixing and stirring, and the stirring time is 5 minutes. (3) Secondary filtration, the raw materials after the mixture is stirred. Filtered by secondary filtration, filtered and placed in an extruder; (4) melt-extruded, and the mixed raw materials corresponding to the surface layer A, the core layer B and the surface layer C after secondary filtration are separately extruded. Before the machine, the extruder is preheated in advance. When the temperature of the heating zone is 180 °C, the mixed raw materials are placed in the extruder. During the melting process, the raw materials are plasticized and kneaded under the action of the extruder. And the water on the raw material is sucked out through the two exhaust ports of the third and fifth heating zones, the air is discharged by a vacuum pump, the mixed raw material is melted, enters the filter through the metering pump, and then enters the die; (5) the cast piece, The melt corresponding to the surface layer A, the core layer B and the surface layer C is divided into three layers in the die. And composite forming a composite structure, the temperature of the die is 260 ° C, and then cooled by cold water in the slab roll to form a slab, the surface temperature of the slab roll is 5 ° C; (6) longitudinal stretching, before longitudinal stretching The slab is preheated by the preheating roller and then enters the longitudinal stretching machine for 6 times longitudinal stretching to stretch it into a thin sheet; (7) transversely stretching, the sheet is longitudinally stretched and then enters the transverse stretching machine. Perform 3 times of horizontal stretching, then enter the setting area for secondary cooling, (8) pull the trimming edge, and then pull the trimming edge before performing the inspection. Check the sheet with the inspection device or the naked eye to see if there is any flaw. If it exists, whether it can be repaired during the process of traction trimming, and then trimming, the waste generated during the trimming process is sent to the pulverizer for smashing, (9) winding, after the trimming is completed, the winding device is used. The winding is carried out, (10) slitting, and then the film which has been wound up is unwound, and after the film is laid in the unwinding process, the slitting device is used for slitting according to a predetermined size, (11) acceptance, halving After the cut film is accepted, the qualified packaging is accepted, and the acceptance is not Grid return, (12) the acceptance of the product packaging, final storage.
尽管已用具体实施例来说明和描述了本发明,然而应意识到,以上各实施例仅用以说明本发明的技术方案,而非对其限制;本领域的普通技术人员应当理解:在不背离本发明的精神和范围的情况下,可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围;因此,这意味着在所附权利要求中包括属于本发明范围内的所有这些替换和修改。Although the present invention has been illustrated and described with respect to the specific embodiments thereof, it should be understood that The technical solutions described in the foregoing embodiments may be modified, or some or all of the technical features may be equivalently replaced, without departing from the spirit and scope of the present invention. All such alternatives and modifications are intended to be included within the scope of the present invention.
本发明的BOPP珠光膜结构简单、操作方便、制造成本低、制造过程中产生的次品率偏低,产品美观大方,性能好。 The BOPP pearlescent film of the invention has the advantages of simple structure, convenient operation, low manufacturing cost, low defect rate generated in the manufacturing process, beautiful appearance and good performance.
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| CN110588117A (en) * | 2019-10-19 | 2019-12-20 | 杭州和顺科技股份有限公司 | Composite window film and preparation method thereof |
| US20210101372A1 (en) * | 2019-10-07 | 2021-04-08 | Mucell Extrusion, Llc | Lightweight multilayer foam film with enhanced perceived surface whiteness |
| CN113150332A (en) * | 2021-01-23 | 2021-07-23 | 南昌诚鑫包装有限公司 | Method for manufacturing colorful pearly-lustre polyethylene film |
| CN116533615A (en) * | 2023-04-20 | 2023-08-04 | 湖北富思特材料科技集团有限公司 | BOPP (biaxially-oriented polypropylene) coated photochromic film and preparation method and application thereof |
| CN117087272A (en) * | 2022-05-11 | 2023-11-21 | 宁波瑞成包装材料有限公司 | Production method of extinction BOPA film for flexible package printing and compounding |
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| CN110302712A (en) * | 2019-07-18 | 2019-10-08 | 南京汇科高分子材料有限公司 | A pretreatment kettle for the production of glass edge wrapping materials |
| US20210101372A1 (en) * | 2019-10-07 | 2021-04-08 | Mucell Extrusion, Llc | Lightweight multilayer foam film with enhanced perceived surface whiteness |
| US12397533B2 (en) * | 2019-10-07 | 2025-08-26 | Mucell Extrusion, Llc | Lightweight multilayer foam film with enhanced perceived surface whiteness |
| CN110588117A (en) * | 2019-10-19 | 2019-12-20 | 杭州和顺科技股份有限公司 | Composite window film and preparation method thereof |
| CN110588117B (en) * | 2019-10-19 | 2024-05-03 | 杭州和顺科技股份有限公司 | Composite window film and preparation method thereof |
| CN113150332A (en) * | 2021-01-23 | 2021-07-23 | 南昌诚鑫包装有限公司 | Method for manufacturing colorful pearly-lustre polyethylene film |
| CN113150332B (en) * | 2021-01-23 | 2024-01-09 | 南昌诚鑫包装有限公司 | Manufacturing method of colorful pearlescent polyethylene film |
| CN117087272A (en) * | 2022-05-11 | 2023-11-21 | 宁波瑞成包装材料有限公司 | Production method of extinction BOPA film for flexible package printing and compounding |
| CN116533615A (en) * | 2023-04-20 | 2023-08-04 | 湖北富思特材料科技集团有限公司 | BOPP (biaxially-oriented polypropylene) coated photochromic film and preparation method and application thereof |
| CN118578701A (en) * | 2024-08-07 | 2024-09-03 | 国网智能电网研究院有限公司 | Preparation method of biaxially oriented film of highly isotactic narrow molecular weight distribution polypropylene resin |
| CN119858371A (en) * | 2025-03-21 | 2025-04-22 | 福建长塑实业有限公司 | PA-EVOH multilayer coextrusion film, preparation method thereof and composite film |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108501484B (en) | 2020-05-19 |
| CN108501484A (en) | 2018-09-07 |
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