WO2018164049A1 - 偏光フィルム用粘着剤組成物、偏光フィルム用粘着剤層、粘着剤層付偏光フィルム、液晶パネルおよび液晶表示装置 - Google Patents
偏光フィルム用粘着剤組成物、偏光フィルム用粘着剤層、粘着剤層付偏光フィルム、液晶パネルおよび液晶表示装置 Download PDFInfo
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- WO2018164049A1 WO2018164049A1 PCT/JP2018/008324 JP2018008324W WO2018164049A1 WO 2018164049 A1 WO2018164049 A1 WO 2018164049A1 JP 2018008324 W JP2018008324 W JP 2018008324W WO 2018164049 A1 WO2018164049 A1 WO 2018164049A1
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- Prior art keywords
- sensitive adhesive
- pressure
- polarizing film
- adhesive layer
- meth
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
- C09J133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
- C09J133/062—Copolymers with monomers not covered by C09J133/06
- C09J133/066—Copolymers with monomers not covered by C09J133/06 containing -OH groups
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
- C08K5/0025—Crosslinking or vulcanising agents; including accelerators
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
- C08K5/005—Stabilisers against oxidation, heat, light, ozone
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2203/00—Applications of adhesives in processes or use of adhesives in the form of films or foils
- C09J2203/318—Applications of adhesives in processes or use of adhesives in the form of films or foils for the production of liquid crystal displays
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/30—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
- C09J2301/312—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature
Definitions
- the present invention relates to a pressure-sensitive adhesive composition for a polarizing film and a pressure-sensitive adhesive layer formed from the pressure-sensitive adhesive composition. Moreover, this invention relates to the optical film with an adhesive layer in which the said adhesive layer is formed in the at least single side
- the pressure-sensitive adhesive has a pressure-sensitive adhesive layer provided in advance as a pressure-sensitive adhesive layer on one side of the polarizing film because it has a merit that a drying step is not required to fix the polarizing film.
- a film is generally used.
- Patent Document 1 a dye or pigment is added to the pressure-sensitive adhesive layer and colored to give a polarizing film an arbitrary hue to obtain a high-contrast liquid crystal display.
- Brightness that is, wide color gamut
- OLEDs organic EL display devices
- a polarizing film is provided on one or both sides of the liquid crystal cell via an adhesive layer containing a dye exhibiting an absorption maximum wavelength in a specific wavelength (560 to 610 nm) range. Lamination is proposed (Patent Documents 2 and 3).
- an acrylic pressure-sensitive adhesive composition having a (meth) acrylic polymer as a base polymer is used as the pressure-sensitive adhesive composition for forming the pressure-sensitive adhesive layer for a polarizing film.
- a radical generator for example, peroxide
- a crosslinking agent to form a radical-crosslinked pressure-sensitive adhesive layer.
- a radical polymerization initiator is contained in the pressure-sensitive adhesive composition.
- the present invention is a pressure-sensitive adhesive composition for a polarizing film, which contains a (meth) acrylic polymer, a dye and a radical generator, has good stability over time, and can maintain a wide color gamut due to the dye. It aims at providing the adhesive composition for polarizing films.
- this invention provides the adhesive layer formed with the said adhesive composition for polarizing films, provides the optical film with an adhesive layer which has the said adhesive layer, Furthermore, the said optical with an adhesive layer It is an object of the present invention to provide a liquid crystal panel using a film and to provide a liquid image display device using the liquid crystal panel.
- this invention relates to the adhesive composition for polarizing films characterized by containing a (meth) acrylic-type polymer, a pigment
- the dye having a maximum absorption wavelength in at least one of a wavelength region of 470 to 510 nm and a wavelength region of 570 to 610 nm can be used.
- a tetraazaporphyrin-based dye can be used as the dye.
- the pigment is preferably contained in an amount of 0.01 to 5 parts by weight with respect to 100 parts by weight of the (meth) acrylic polymer.
- the radical generator may be a peroxide.
- the radical generator is preferably contained in an amount of 0.01 to 2 parts by weight with respect to 100 parts by weight of the (meth) acrylic polymer.
- the antioxidant may be a phenolic antioxidant.
- the antioxidant is preferably contained in an amount of 0.1 to 5 parts by weight with respect to 100 parts by weight of the (meth) acrylic polymer.
- a weight ratio (A / B) of the usage amount (A) of the radical generator and the usage amount (B) of the antioxidant is 4 or less.
- the polarizing film pressure-sensitive adhesive composition may further contain a crosslinking agent.
- the present invention also relates to a pressure-sensitive adhesive layer for a polarizing film, which is formed of the pressure-sensitive adhesive composition for a polarizing film.
- the polarizing film pressure-sensitive adhesive layer preferably has a gel fraction of 50 to 98% by weight.
- the absolute value of the difference (T1 ⁇ T2) between the transmittance (T1) before storage at 85 ° C. for 500 hours and the transmittance (T2) after that is 50%.
- the following is preferable.
- the pressure-sensitive adhesive layer for polarizing film has a thickness of 20 ⁇ m, the ratio (T2 / T1) of the transmittance (T1) before storage at 85 ° C. for 500 hours and the transmittance (T2) after that is 2 or less.
- the present invention also relates to a polarizing film with a pressure-sensitive adhesive layer, wherein the pressure-sensitive adhesive layer for a polarizing film is formed on at least one side of the polarizing film.
- the polarizing film with the pressure-sensitive adhesive layer is bonded to at least one surface of the liquid crystal cell and the liquid crystal cell via the pressure-sensitive adhesive layer of the polarizing film with the pressure-sensitive adhesive layer.
- the present invention relates to a liquid crystal panel.
- the present invention relates to a liquid crystal display device comprising the liquid crystal panel.
- the pressure-sensitive adhesive composition for polarizing film of the present invention contains a pigment in addition to the (meth) acrylic polymer as the base polymer.
- a dye having a maximum absorption wavelength in at least one of the wavelength range 470 to 510 nm and the wavelength range 570 to 610 nm is used for color expression in wavelength ranges other than RGB (wavelength range 470 to 510 nm and wavelength range 570 to 610 nm).
- the unnecessary light emission can be absorbed to suppress the unnecessary light emission, which is effective for widening the color gamut.
- the pressure-sensitive adhesive composition for polarizing film of the present invention contains a radical generator such as peroxide.
- the radical generator functions as, for example, a cross-linking agent for the (meth) acrylic polymer, and can control the gel fraction of the pressure-sensitive adhesive layer formed from the pressure-sensitive adhesive composition for polarizing film to a desired range.
- a pressure-sensitive adhesive layer having a good appearance can be formed.
- the dye and the radical generator coexist in the pressure-sensitive adhesive composition for polarizing film of the present invention, there is a concern that the dye may be faded by radicals generated from the radical generator.
- the pressure-sensitive adhesive composition for polarizing film of the present invention contains an antioxidant, captures radicals by the antioxidant, suppresses discoloration (decomposition) of the dye, and is stable over time. Wide color gamut can be maintained.
- the pressure-sensitive adhesive composition for polarizing film of the present invention contains a (meth) acrylic polymer, a dye, an antioxidant, and a radical generator.
- a (meth) acrylic polymer a dye, an antioxidant, and a radical generator.
- the pressure-sensitive adhesive composition for an optical film of the present invention contains a (meth) acrylic polymer as a main component as a base polymer.
- the main component refers to a component having the highest content ratio among the total solids contained in the pressure-sensitive adhesive composition, for example, a component that occupies more than 50% by weight of the total solids contained in the pressure-sensitive adhesive composition. Furthermore, it refers to a component occupying more than 70% by weight.
- the (meth) acrylic polymer usually contains alkyl (meth) acrylate as a main component as a monomer unit.
- (Meth) acrylate refers to acrylate and / or methacrylate, and (meth) of the present invention has the same meaning.
- alkyl (meth) acrylate that constitutes the main skeleton of the (meth) acrylic polymer
- alkyl (meth) acrylate that constitutes the main skeleton of the (meth) acrylic polymer
- alkyl (meth) acrylate that constitutes the main skeleton of the (meth) acrylic polymer
- alkyl (meth) acrylate that constitutes the main skeleton of the (meth) acrylic polymer
- alkyl (meth) acrylates containing aromatic rings such as phenoxyethyl (meth) acrylate and benzyl (meth) acrylate are used from the viewpoints of adhesive properties, durability, retardation adjustment, refractive index adjustment, and the like. be able to.
- (meth) acrylic polymer one or more having a polymerizable functional group having an unsaturated double bond such as a (meth) acryloyl group or a vinyl group for the purpose of improving adhesiveness and heat resistance
- a polymerizable functional group having an unsaturated double bond such as a (meth) acryloyl group or a vinyl group for the purpose of improving adhesiveness and heat resistance
- Such copolymerizable monomers include, for example, 2-hydroxyethyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, (meth) acrylic acid 6 Hydroxyl-containing monomers such as hydroxyhexyl, 8-hydroxyoctyl (meth) acrylate, 10-hydroxydecyl (meth) acrylate, 12-hydroxylauryl (meth) acrylate and (4-hydroxymethylcyclohexyl) -methyl acrylate Carboxyl group-containing monomers such as (meth) acrylic acid, carboxyethyl (meth) acrylate, carboxypentyl (meth) acrylate, itaconic acid, maleic acid, fumaric acid and crotonic acid; acid anhydrides such as maleic anhydride and itaconic anhydride Physical group-containing monomer; Caprolactone adduct of crylic acid; styrene sulfon
- (N-substituted) amides such as (meth) acrylamide, N, N-dimethyl (meth) acrylamide, N-butyl (meth) acrylamide, N-methylol (meth) acrylamide, N-methylolpropane (meth) acrylamide, etc.
- Monomer (meth) acrylic acid aminoethyl, (meth) acrylic acid N, N-dimethylaminoethyl, (meth) acrylic acid t-butylaminoethyl, etc.
- (meth) acrylic alkylaminoalkyl monomers examples include itaconimide monomers such as imide, N-butyl itaconimide, N-octyl it
- Further modifying monomers include vinyl acetate, vinyl propionate, N-vinyl pyrrolidone, methyl vinyl pyrrolidone, vinyl pyridine, vinyl piperidone, vinyl pyrimidine, vinyl piperazine, vinyl pyrazine, vinyl pyrrole, vinyl imidazole, vinyl oxazole, vinyl morpholine, N- Vinyl monomers such as vinylcarboxylic acid amides, styrene, ⁇ -methylstyrene, N-vinylcaprolactam; cyanoacrylate monomers such as acrylonitrile and methacrylonitrile; epoxy group-containing acrylic monomers such as glycidyl (meth) acrylate; (Meth) acrylic acid polyethylene glycol, (meth) acrylic acid polypropylene glycol, (meth) acrylic acid methoxyethylene glycol, (meth) acrylic acid methoxy Glycol acrylic ester monomers such as propylene glycol; acrylic ester monomers such as tetrahydr
- examples of copolymerizable monomers other than the above include silane-based monomers containing silicon atoms.
- examples of the silane monomer include 3-acryloxypropyltriethoxysilane, vinyltrimethoxysilane, vinyltriethoxysilane, 4-vinylbutyltrimethoxysilane, 4-vinylbutyltriethoxysilane, and 8-vinyloctyltrimethoxysilane.
- copolymer monomers examples include tripropylene glycol di (meth) acrylate, tetraethylene glycol di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, bisphenol A diglycidyl ether di (meth) acrylate, neo Pentyl glycol di (meth) acrylate, trimethylolpropane tri (meth) acrylate, pentaerythritol tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol penta (meth) acrylate, dipentaerythritol hexa (meth) acrylate (Meth) acryloyl such as esterified product of (meth) acrylic acid and polyhydric alcohol such as caprolactone-modified dipentaerythritol hexa (meth) acrylate Groups such as polyfunctional
- polyester (meth) acrylate, epoxy (meth) acrylate, urethane (meth) acrylate, or the like to which two or more saturated double bonds have been added can also be used.
- the (meth) acrylic polymer has an alkyl (meth) acrylate as a main component in the weight ratio of all constituent monomers, and the ratio of the copolymerizable monomer in the (meth) acrylic polymer is not particularly limited.
- the ratio of the polymerization monomer is preferably about 0 to 20%, about 0.1 to 15%, and more preferably about 0.1 to 10% in the weight ratio of all the constituent monomers.
- hydroxyl group-containing monomers and carboxyl group-containing monomers are preferably used from the viewpoint of adhesion and durability.
- a hydroxyl group-containing monomer and a carboxyl group-containing monomer can be used in combination.
- These copolymerization monomers serve as reaction points with the crosslinking agent when the pressure-sensitive adhesive composition contains a crosslinking agent. Since a hydroxyl group-containing monomer, a carboxyl group-containing monomer, and the like are rich in reactivity with an intermolecular crosslinking agent, they are preferably used for improving the cohesiveness and heat resistance of the resulting pressure-sensitive adhesive layer.
- a hydroxyl group-containing monomer is preferable from the viewpoint of reworkability, and a carboxyl group-containing monomer is preferable from the viewpoint of achieving both durability and reworkability.
- the proportion is preferably 0.01 to 15% by weight, more preferably 0.03 to 10% by weight, and even more preferably 0.05 to 7% by weight. preferable.
- the proportion thereof is preferably 0.05 to 10% by weight, more preferably 0.1 to 8% by weight, and further preferably 0.2 to 6% by weight. preferable.
- the (meth) acrylic polymer of the present invention usually has a weight average molecular weight in the range of 500,000 to 3,000,000. In view of durability, particularly heat resistance, it is preferable to use those having a weight average molecular weight of 700,000 to 2,700,000. Further, it is preferably 800,000 to 2.5 million. A weight average molecular weight of less than 500,000 is not preferable in terms of heat resistance. On the other hand, if the weight average molecular weight is more than 3 million, a large amount of dilution solvent is required to adjust the viscosity for coating, which is not preferable.
- the weight average molecular weight is a value measured by GPC (gel permeation chromatography) and calculated in terms of polystyrene.
- the (meth) acrylic polymer For the production of such a (meth) acrylic polymer, known production methods such as solution polymerization, radiation polymerization such as UV polymerization, bulk polymerization, emulsion polymerization, and various radical polymerizations can be appropriately selected. Further, the (meth) acrylic polymer obtained may be any of a random copolymer, a block copolymer, a graft copolymer, and the like.
- solution polymerization for example, ethyl acetate, toluene or the like is used as a polymerization solvent.
- the reaction is carried out under an inert gas stream such as nitrogen and a polymerization initiator is added, usually at about 50 to 70 ° C. under reaction conditions for about 5 to 30 hours.
- the polymerization initiator, chain transfer agent, emulsifier and the like used for radical polymerization are not particularly limited and can be appropriately selected and used.
- the weight average molecular weight of a (meth) acrylic-type polymer can be controlled by the usage-amount of a polymerization initiator and a chain transfer agent, and reaction conditions, The usage-amount is suitably adjusted according to these kinds.
- radical polymerization initiator examples include 2,2′-azobisisobutyronitrile, 2,2′-azobis (2-amidinopropane) dihydrochloride, 2,2′-azobis [2- (5-methyl- 2-imidazolin-2-yl) propane] dihydrochloride, 2,2'-azobis (2-methylpropionamidine) disulfate, 2,2'-azobis (N, N'-dimethyleneisobutylamidine), 2, Azo-based initiators such as 2′-azobis [N- (2-carboxyethyl) -2-methylpropionamidine] hydrate (manufactured by Wako Pure Chemical Industries, Ltd., VA-057), persulfates such as potassium persulfate and ammonium persulfate Salt, di (2-ethylhexyl) peroxydicarbonate, di (4-tert-butylcyclohexyl) peroxydicarbonate, di-sec- Tilperoxydicarbon
- the radical polymerization initiator may be used alone or in combination of two or more, but the total content is 0.005 to 1 weight with respect to 100 parts by weight of the monomer. Part is preferable, and about 0.02 to 0.5 part by weight is more preferable.
- chain transfer agent examples include lauryl mercaptan, glycidyl mercaptan, mercaptoacetic acid, 2-mercaptoethanol, thioglycolic acid, 2-ethylhexyl thioglycolate, and 2,3-dimercapto-1-propanol.
- the chain transfer agent may be used alone or in combination of two or more, but the total content is 0.1 parts by weight with respect to 100 parts by weight of the total amount of monomer components. Less than or equal to
- emulsifier used in emulsion polymerization examples include anionic emulsifiers such as sodium lauryl sulfate, ammonium lauryl sulfate, sodium dodecylbenzenesulfonate, ammonium polyoxyethylene alkyl ether sulfate, sodium polyoxyethylene alkyl phenyl ether sulfate, and polyoxy Nonionic emulsifiers such as ethylene alkyl ether, polyoxyethylene alkyl phenyl ether, polyoxyethylene fatty acid ester, polyoxyethylene-polyoxypropylene block polymer and the like can be mentioned. These emulsifiers may be used alone or in combination of two or more.
- reactive emulsifiers emulsifiers into which radical polymerizable functional groups such as propenyl groups and allyl ether groups are introduced, specifically, for example, Aqualon HS-10, HS-20, KH-10, BC-05 BC-10, BC-20 (all of which are manufactured by Daiichi Kogyo Seiyaku Co., Ltd.), Adekaria Soap SE10N (manufactured by Asahi Denka Kogyo Co., Ltd.) Reactive emulsifiers are preferable because they are incorporated into the polymer chain after polymerization and thus have improved water resistance.
- the amount of the emulsifier used is preferably 0.3 to 5 parts by weight with respect to 100 parts by weight of the total amount of monomer components, and more preferably 0.5 to 1 part by weight from the viewpoint of polymerization stability and mechanical stability.
- Various pigments can be used as the pigment blended in the pressure-sensitive adhesive composition of the present invention.
- the dye include various compounds such as tetraazaporphyrin, porphyrin, cyanine, azo, pyromethene, squarylium, xanthene, oxonol, squaraine, and the like.
- the dye is preferably a tetraazaporphyrin dye, a porphyrin dye, a cyanine dye, a squalium dye, or a squarain dye, and particularly preferably a tetraazaporphyrin dye from the viewpoint of widening the color gamut.
- the dye is disclosed in JP 2011-116818 A. Only 1 type may be used for the said pigment
- the dye preferably has a maximum absorption wavelength in at least one of a wavelength range of 470 to 510 nm and a wavelength range of 570 to 610 nm.
- the dye having the maximum absorption wavelength in the wavelength range can absorb light emission unnecessary for color expression and suppress the light emission, and is effective for widening the color range.
- a dye having a maximum absorption wavelength in the wavelength range a tetraazaporphyrin-based dye can be suitably used.
- tetraazaporphyrin compounds (trade names: PD-320, PD311) manufactured by Yamamoto Kasei Co., Ltd., tetraazaporphyrin compounds manufactured by Yamada Chemical Industries ( Product name: FDG-007) and the like.
- the maximum absorption wavelength of the dye was measured with a spectrophotometer (V-570 manufactured by JASCO Corporation).
- the content of the dye in the pressure-sensitive adhesive composition of the present invention is adjusted by the absorption wavelength range of the dye, the extinction coefficient, and the type of the (meth) acrylic polymer, but is usually 100 parts by weight of the (meth) acrylic polymer.
- the amount is preferably 0.01 to 5 parts by weight, more preferably 0.05 to 3 parts by weight, and further preferably 0.1 to 1 part by weight.
- the above range is preferable when a tetraazaporphyrin-based dye is used.
- radical polymerization initiator used in the case of manufacture of the said (meth) acrylic-type polymer can be illustrated.
- the radical generator added to the pressure-sensitive adhesive composition is preferably a peroxide.
- the radical generator can generate radical active species by heating or light irradiation to advance crosslinking of the (meth) acrylic polymer in the pressure-sensitive adhesive composition.
- a peroxide having a half-life temperature of 80 ° C. to 160 ° C. in consideration of workability and stability, and a peroxide having a temperature of 90 ° C. to 140 ° C. is preferably used. More preferably it is used.
- peroxide examples include di (4-t-butylcyclohexyl) peroxydicarbonate (1 minute half-life temperature: 92.1 ° C.), di-sec-butyl peroxydicarbonate (1 minute half-life temperature). : 92.4 ° C.), t-butyl peroxyneodecanoate (1 minute half-life temperature: 103.5 ° C.), t-hexyl peroxypivalate (1 minute half-life temperature: 109.1 ° C.), t -Butylperoxypivalate (1 minute half-life temperature: 110.3 ° C), dilauroyl peroxide (1 minute half-life temperature: 116.4 ° C), di-n-octanoyl peroxide (1 minute half-life temperature) 117.4 ° C.), 1,1,3,3-tetramethylbutylperoxy-2-ethylhexanoate (1 minute half-life temperature: 124.3 ° C.), di (4-methylbenzoyl) -
- di (4-t-butylcyclohexyl) peroxydicarbonate (1 minute half-life temperature: 92.1 ° C.)
- dilauroyl peroxide (1 minute half-life temperature: 116. 4 ° C.
- dibenzoyl peroxide (1 minute half-life temperature: 130.0 ° C.) and the like are preferably used.
- the half-life of the peroxide is an index representing the decomposition rate of the peroxide, and means the time until the remaining amount of peroxide is halved.
- the decomposition temperature for obtaining a half-life at an arbitrary time and the half-life time at an arbitrary temperature are described in the manufacturer catalog, for example, “Organic peroxide catalog 9th edition by Nippon Oil & Fats Co., Ltd.” (May 2003) ".
- the content of the radical generator (especially peroxide) in the pressure-sensitive adhesive composition of the present invention is adjusted for the workability, reworkability, cross-linking stability, peelability, etc. of the pressure-sensitive adhesive layer formed from the pressure-sensitive adhesive composition. Therefore, it is determined in consideration of the gel fraction and the like.
- the content of the radical generator is preferably 0.01 to 2 parts by weight, more preferably 0.04 to 1.5 parts by weight with respect to 100 parts by weight of the (meth) acrylic polymer. Further, 0.05 to 1 part by weight is preferable.
- a radical polymerization initiator that has not been used for the polymerization reaction in the preparation of the (meth) acrylic polymer may remain.
- the residual radical generator can be used as a radical generator in the pressure-sensitive adhesive composition. In that case, the amount of the residual radical generator can be quantified, and the radical generator can be appropriately blended according to the content of the residual radical generator.
- the remaining peroxide decomposition amount after the reaction treatment can be measured by, for example, HPLC (high performance liquid chromatography).
- the pressure-sensitive adhesive composition after the reaction treatment was taken out, immersed in 10 mL of ethyl acetate, extracted by shaking at 25 ° C. and 120 rpm for 3 hours with a shaker, and then room temperature. Leave for 3 days. Next, 10 mL of acetonitrile was added, shaken at 120 rpm at 25 ° C. for 30 minutes, and about 10 ⁇ L of the extract obtained by filtration through a membrane filter (0.45 ⁇ m) was injected into the HPLC for analysis. The amount of peroxide can be set.
- antioxidant blended in the pressure-sensitive adhesive composition of the present invention examples include phenol-based, phosphorus-based, sulfur-based and amine-based antioxidants, and at least one selected from these is used. Among these, a phenolic antioxidant is preferable.
- phenolic antioxidant examples include 2,6-di-t-butyl-p-cresol, 2,6-di-t-butyl-4-ethylphenol, 2,6- Dicyclohexyl-4-methylphenol, 2,6-diisopropyl-4-ethylphenol, 2,6-di-t-amyl-4-methylphenol, 2,6-di-t-octyl-4-n-propylphenol, 2,6-dicyclohexyl-4-n-octylphenol, 2-isopropyl-4-methyl-6-t-butylphenol, 2-t-butyl-4-ethyl-6-t-octylphenol, 2-isobutyl-4-ethyl- 6-t-hexylphenol, 2-cyclohexyl-4-n-butyl-6-isopropylphenol, styrenated mixed cresol, DL ⁇ -tocopherol, stearyl ⁇ - (3,5-d
- phosphorus antioxidants include trioctyl phosphite, trilauryl phosphite, tristridecyl phosphite, trisisodecyl phosphite, phenyl diisooctyl phosphite, phenyl diisodecyl phosphite, phenyl di (tridecyl) phos Phyto, diphenylisooctyl phosphite, diphenylisodecyl phosphite, diphenyltridecyl phosphite, triphenyl phosphite, tris (nonylphenyl) phosphite, tris (2,4-di-t-butylphenyl) phosphite, tris (Butoxyethyl) phosphite, tetratridecyl-4,4'-butyl
- dialkylthiodipropionate and polyhydric alcohol ester of alkylthiopropionic acid are preferably used.
- the dialkylthiodipropionate used here is preferably a dialkylthiodipropionate having an alkyl group having 6 to 20 carbon atoms
- the polyhydric alcohol ester of alkylthiopropionic acid is an alkyl having 4 to 20 carbon atoms.
- Polyalkyl alcohol esters of alkylthiopropionic acid having a group are preferred.
- examples of the polyhydric alcohol constituting the polyhydric alcohol ester include glycerin, trimethylolethane, trimethylolpropane, pentaerythritol, and trishydroxyethyl isocyanurate.
- examples of such dialkylthiodipropionate include dilauryl thiodipropionate, dimyristyl thiodipropionate, and distearyl thiodipropionate.
- polyhydric alcohol ester of alkylthiopropionic acid for example, glycerin tributylthiopropionate, glycerin trioctylthiopropionate, glycerin trilauryl thiopropionate, glycerin tristearyl thiopropionate, trimethylol ethane tributyl Thiopropionate, trimethylol ethane trioctyl thiopropionate, trimethylol ethane trilauryl thiopropionate, trimethylol ethane tristearyl thiopropionate, pentaerythritol tetrabutyl thiopropionate, pentaerythritol tetraoctyl thiopro Pionate, pentaerythritol tetralauryl thiopropionate, pentaerythritol tetrastearyl thiopro Pionate, pen
- amine antioxidant examples include bis (2,2,6,6-tetramethyl-4-piperidyl) sebacate, dimethyl succinate and 1- (2-hydroxyethyl) -4-hydroxy-2,2 , 6,6-tetramethylpiperidineethanol polycondensate, N, N ′, N ′′, N ′′ ′′-tetrakis- (4,6-bis- (butyl- (N-methyl-2,2,6 , 6-Tetramethylpiperidin-4-yl) amino) -triazin-2-yl) -4,7-diazadecane-1,10-diamine, dibutylamine, 1,3,5-triazine, N, N'-bis (2,2,6,6-tetramethyl-4-piperidyl-1,6-hexamethylenediamine and N- (2,2,6,6-tetramethyl-4-piperidyl) butylamine polycondensate, poly [ ⁇ 6- (1,1,3,3 Tetramethylbutyl) amino-1
- the content of the antioxidant in the pressure-sensitive adhesive composition of the present invention is determined from the viewpoint of preventing the dye from fading due to the radical generator.
- the content of the antioxidant is preferably in the range of 0.1 parts by weight or more with respect to 100 parts by weight of the (meth) acrylic polymer.
- the ratio of capturing radicals generated from the radical generator increases.
- cross-linking inhibition of the pressure-sensitive adhesive layer formed from the pressure-sensitive adhesive composition is liable to occur, and the gel fraction of the pressure-sensitive adhesive layer tends to decrease, resulting in poor appearance.
- the content of the antioxidant is preferably 5 parts by weight or less, more preferably 1.5 parts by weight or less with respect to 100 parts by weight of the (meth) acrylic polymer. From the standpoint of ensuring both the gel fraction and preventing fading of the pigment, the content of the antioxidant is 0.1 to 1.5 parts by weight with respect to 100 parts by weight of the (meth) acrylic polymer. It is preferably 0.2 to 1.0 part by weight, more preferably 0.3 to 0.8 part by weight.
- the weight ratio (A / B) between the amount of the radical generator used (A) and the amount of the antioxidant used (B) ensures the gel fraction of the pressure-sensitive adhesive layer and prevents the dye from fading. From the viewpoint of achieving both, it is usually preferably 4 or less, more preferably 2 or less, and even more preferably 1.5 or less. On the other hand, the weight ratio (A / B) is usually preferably 0.01 or more, more preferably 0.05 or more, and further preferably designed to satisfy 0.1 or more.
- a crosslinking agent (except the said radical generator) can be contained in the adhesive composition which forms an adhesive layer.
- an organic crosslinking agent or a polyfunctional metal chelate can be used.
- the organic crosslinking agent include an isocyanate crosslinking agent, an epoxy crosslinking agent, and an imine crosslinking agent.
- a polyfunctional metal chelate is one in which a polyvalent metal is covalently or coordinately bonded to an organic compound.
- the polyvalent metal atom include Al, Cr, Zr, Co, Cu, Fe, Ni, V, Zn, In, Ca, Mg, Mn, Y, Ce, Sr, Ba, Mo, La, Sn, and Ti.
- Examples of the atom in the organic compound that is covalently or coordinately bonded include an oxygen atom, and examples of the organic compound include an alkyl ester, an alcohol compound, a carboxylic acid compound, an ether compound, and a ketone compound.
- an isocyanate-based crosslinking agent is preferable.
- the compound relating to the isocyanate-based crosslinking agent include isocyanate monomers such as tolylene diisocyanate, chlorophenylene diisocyanate, tetramethylene diisocyanate, xylylene diisocyanate, diphenylmethane diisocyanate, hydrogenated diphenylmethane diisocyanate, and these isocyanate monomers.
- Examples include isocyanate compounds added with trimethylolpropane, isocyanurates, burette compounds, and urethane prepolymer isocyanates such as polyether polyols, polyester polyols, acrylic polyols, polybutadiene polyols, and polyisoprene polyols that have undergone addition reactions. be able to.
- a polyisocyanate compound which is one or a polyisocyanate compound derived from one selected from the group consisting of hexamethylene diisocyanate, hydrogenated xylylene diisocyanate, and isophorone diisocyanate.
- hexamethylene diisocyanate, hydrogenated xylylene diisocyanate, isophorone diisocyanate, polyol-modified is selected from the group consisting of hexamethylene diisocyanate, hydrogenated xylylene diisocyanate, and isophorone diisocyanate or a polyisocyanate compound derived therefrom.
- examples include hexamethylene diisocyanate, polyol-modified hydrogenated xylylene diisocyanate, trimer-type hydrogenated xylylene diisocyanate, and polyol-modified isophorone diisocyanate.
- the exemplified polyisocyanate compound is preferable because the reaction with a hydroxyl group proceeds rapidly, particularly using an acid or base contained in the polymer as a catalyst, and thus contributes to the speed of crosslinking.
- the radical crosslinking agent for example, peroxide
- the radical crosslinking agent is used for adhesion while effectively inhibiting the inhibition of radical crosslinking by oxygen with an antioxidant.
- the three-dimensional crosslinked network of the agent layer can be formed efficiently. As a result, it is possible to more effectively prevent the appearance abnormality at the end of the polarizing film.
- the amount of the cross-linking agent used is preferably 20 parts by weight or less, more preferably 0.01 to 20 parts by weight, and further preferably 0.000 parts by weight with respect to 100 parts by weight of the (meth) acrylic polymer in the pressure-sensitive adhesive composition. 03 to 10 parts by weight are preferred. When the amount of the crosslinking agent is more than 20 parts by weight, the moisture resistance is not sufficient, and peeling easily occurs in a reliability test or the like.
- the pressure-sensitive adhesive composition of the present invention can contain a silane coupling agent.
- the durability can be improved by using a silane coupling agent.
- the silane coupling agent include 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropyltriethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 2- (3, Epoxy group-containing silane coupling agents such as 4-epoxycyclohexyl) ethyltrimethoxysilane, 3-aminopropyltrimethoxysilane, N-2- (aminoethyl) -3-aminopropylmethyldimethoxysilane, 3-triethoxysilyl- Amino group-containing silane coupling agents such as N- (1,3-dimethylbutylidene) propylamine, N-phenyl- ⁇ -aminopropyltrimethoxysilane, 3-acryloxypropyltrimethoxysi
- the silane coupling agent may be used alone or in combination of two or more, but the total content is 100 parts by weight of the (meth) acrylic polymer.
- the silane coupling agent is preferably 0.001 to 5 parts by weight, more preferably 0.01 to 1 part by weight, further preferably 0.02 to 1 part by weight, further 0.05 to 0.6 part by weight. Is preferred. This is an amount that improves the durability and appropriately maintains the adhesive force to an optical member such as a liquid crystal cell.
- polyether-modified silicone can be blended in the pressure-sensitive adhesive composition forming the pressure-sensitive adhesive layer.
- the polyether-modified silicone for example, those disclosed in JP 2010-275522 A can be used.
- the pressure-sensitive adhesive composition forming the pressure-sensitive adhesive layer may contain other known additives, such as powders such as colorants and pigments, dyes, surfactants, plastics, and the like.
- Agents, tackifiers, surface lubricants, leveling agents, softeners, anti-aging agents, light stabilizers, UV absorbers, polymerization inhibitors, inorganic or organic fillers, metal powders, particles, foils, etc. Can be added as appropriate according to the intended use.
- the pressure-sensitive adhesive composition forms a pressure-sensitive adhesive layer.
- the amount of radical generator (for example, peroxide) and crosslinking agent is adjusted, and the crosslinking treatment temperature and crosslinking are adjusted. It is preferable to fully consider the influence of the processing time.
- the crosslinking treatment temperature and crosslinking treatment time can be adjusted depending on the crosslinking agent used.
- the crosslinking treatment temperature is preferably 170 ° C. or lower.
- crosslinking treatment may be performed at the temperature during the drying step of the pressure-sensitive adhesive layer, or may be performed by providing a separate crosslinking treatment step after the drying step.
- the crosslinking treatment time can be set in consideration of productivity and workability, but is usually about 0.2 to 20 minutes, preferably about 0.5 to 10 minutes.
- the gel fraction of the pressure-sensitive adhesive layer is usually 50% by weight or more. Further, the gel fraction of the pressure-sensitive adhesive layer is preferably controlled to be 60% by weight or more from the viewpoint of high temperature durability. The gel fraction is preferably 75% by weight, more preferably 80% by weight or more. On the other hand, if the gel fraction becomes too large, peeling tends to occur in the durability test. Therefore, the gel fraction is preferably 98% by weight or less, and more preferably 95% by weight or less. The gel fraction is measured according to the method described in the examples.
- the absolute value of the difference (T1 ⁇ T2) between the transmittance (T1) before storage at 85 ° C. for 500 hours and the transmittance (T2) after that is 50% or less. It is preferably 40% or less, more preferably 30% or less, further preferably 10% or less, and most preferably 5% or less.
- the value of (T1-T2) becomes a value of “ ⁇ ” due to fading of the dye.
- the value is “+”, it indicates that there is substantially no fading.
- the ratio (T2 / T1) of the transmittance (T1) and the transmittance (T2) is preferably 2 or less, more preferably 1.5 or less, and further preferably 1.3 or less, Further, it is preferably 1.2 or less, and more preferably 1.1 or less. Normally, the value of the ratio (T2 / T1) becomes 1 or more due to fading of the dye. On the other hand, when the value is less than 1, it indicates that there is substantially no fading.
- the polarizing film with a pressure-sensitive adhesive layer of the present invention is one in which a pressure-sensitive adhesive layer is formed from the pressure-sensitive adhesive composition on at least one side of the polarizing film.
- the pressure-sensitive adhesive layer for example, a method in which the pressure-sensitive adhesive composition is applied to a release-treated separator, and the polymerization solvent is dried and removed to form a pressure-sensitive adhesive layer, and then transferred to a polarizing film, or
- the pressure-sensitive adhesive composition is prepared by applying the pressure-sensitive adhesive composition to a polarizing film, drying and removing the polymerization solvent, and forming a pressure-sensitive adhesive layer on the polarizing film.
- one or more solvents other than the polymerization solvent may be added as appropriate.
- a silicone release liner is preferably used as the release-treated separator.
- a method for drying the pressure-sensitive adhesive is appropriately employed depending on the purpose. obtain.
- a method of heating and drying the coating film is used.
- the heating and drying temperature is preferably 40 ° C to 200 ° C, more preferably 50 ° C to 180 ° C, and particularly preferably 70 ° C to 170 ° C.
- the drying time is preferably 5 seconds to 20 minutes, more preferably 5 seconds to 10 minutes, and particularly preferably 10 seconds to 5 minutes.
- the pressure-sensitive adhesive layer can be formed after forming an anchor layer on the surface of the polarizing film or performing various easy adhesion treatments such as corona treatment and plasma treatment. Moreover, you may perform an easily bonding process on the surface of an adhesive layer.
- the method for forming the pressure-sensitive adhesive layer various methods are used. Specifically, for example, roll coat, kiss roll coat, gravure coat, reverse coat, roll brush, spray coat, dip roll coat, bar coat, knife coat, air knife coat, curtain coat, lip coat, die coater, etc. Examples thereof include an extrusion coating method.
- the thickness of the pressure-sensitive adhesive layer is not particularly limited, and is, for example, about 1 to 100 ⁇ m.
- the thickness is preferably 2 to 50 ⁇ m, more preferably 2 to 40 ⁇ m, and still more preferably 5 to 35 ⁇ m.
- the pressure-sensitive adhesive layer When the pressure-sensitive adhesive layer is exposed, the pressure-sensitive adhesive layer may be protected with a peeled sheet (separator) until practical use.
- constituent material of the separator examples include, for example, plastic films such as polyethylene, polypropylene, polyethylene terephthalate, and polyester films, porous materials such as paper, cloth, and nonwoven fabric, nets, foam sheets, metal foils, and laminates thereof.
- plastic films such as polyethylene, polypropylene, polyethylene terephthalate, and polyester films
- porous materials such as paper, cloth, and nonwoven fabric, nets, foam sheets, metal foils, and laminates thereof.
- a plastic film is used suitably from the point which is excellent in surface smoothness.
- the plastic film is not particularly limited as long as it can protect the pressure-sensitive adhesive layer.
- a polyethylene film, a polypropylene film, a polybutene film, a polybutadiene film, a polymethylpentene film, a polyvinyl chloride film, and a vinyl chloride co-polymer are used.
- examples thereof include a polymer film, a polyethylene terephthalate film, a polybutylene terephthalate film, a polyurethane film, and an ethylene-vinyl acetate copolymer film.
- the thickness of the separator is usually about 5 to 200 ⁇ m, preferably about 5 to 100 ⁇ m.
- mold release and antifouling treatment with a silicone type, fluorine type, long chain alkyl type or fatty acid amide type release agent, silica powder, etc., coating type, kneading type, vapor deposition type It is also possible to carry out antistatic treatment such as.
- the release property from the pressure-sensitive adhesive layer can be further improved by appropriately performing a release treatment such as silicone treatment, long-chain alkyl treatment, or fluorine treatment on the surface of the separator.
- seat which carried out the peeling process used in preparation of said polarizing film with an adhesive layer can be used as a separator of the polarizing film with an adhesive layer as it is, and can simplify in the surface of a process.
- the polarizing film generally has a transparent protective film on one or both sides of the polarizer.
- the polarizer is not particularly limited, and various types can be used.
- polarizers include dichroic iodine and dichroic dyes on hydrophilic polymer films such as polyvinyl alcohol films, partially formalized polyvinyl alcohol films, and ethylene / vinyl acetate copolymer partially saponified films.
- hydrophilic polymer films such as polyvinyl alcohol films, partially formalized polyvinyl alcohol films, and ethylene / vinyl acetate copolymer partially saponified films.
- examples thereof include polyene-based oriented films such as those obtained by adsorbing substances and uniaxially stretched, polyvinyl alcohol dehydrated products and polyvinyl chloride dehydrochlorinated products.
- a polarizer composed of a polyvinyl alcohol film and a dichroic substance such as iodine is preferable.
- the thickness of these polarizers is not particularly limited, but is generally about 80 ⁇ m or less.
- a polarizer obtained by dyeing a polyvinyl alcohol film with iodine and uniaxially stretching it can be prepared, for example, by dyeing a polyvinyl alcohol film in an aqueous solution of iodine and stretching it 3 to 7 times the original length. it can. If necessary, it can be immersed in an aqueous solution of potassium iodide or the like which may contain boric acid, zinc sulfate, zinc chloride or the like. Further, if necessary, the polyvinyl alcohol film may be immersed in water and washed before dyeing.
- the polyvinyl alcohol film In addition to washing the polyvinyl alcohol film surface with stains and antiblocking agents by washing the polyvinyl alcohol film with water, the polyvinyl alcohol film is also swollen to prevent unevenness such as uneven coloring. is there. Stretching may be performed after dyeing with iodine, may be performed while dyeing, or may be dyed with iodine after stretching. The film can be stretched even in an aqueous solution of boric acid or potassium iodide or in a water bath.
- a thin polarizer having a thickness of 10 ⁇ m or less can be used. From the viewpoint of thinning, the thickness is preferably 1 to 7 ⁇ m. Such a thin polarizer is preferable in that the thickness unevenness is small, the visibility is excellent, the dimensional change is small, the durability is excellent, and the thickness of the polarizing film can be reduced.
- the thin polarizer typically, JP-A-51-069644, JP-A-2000-338329, WO2010 / 100917, PCT / JP2010 / 001460, or Japanese Patent Application No. 2010- And a thin polarizing film described in Japanese Patent Application No. 269002 and Japanese Patent Application No. 2010-263692.
- These thin polarizing films can be obtained by a production method including a step of stretching a polyvinyl alcohol-based resin (hereinafter also referred to as PVA-based resin) layer and a stretching resin base material in a laminated state and a step of dyeing.
- PVA-based resin polyvinyl alcohol-based resin
- the thin polarizing film among the production methods including the step of stretching in the state of a laminate and the step of dyeing, WO2010 / 100917 pamphlet, PCT / PCT / PCT / JP 2010/001460 specification, or Japanese Patent Application No. 2010-269002 and Japanese Patent Application No. 2010-263692, the one obtained by a production method including a step of stretching in a boric acid aqueous solution is preferable. What is obtained by the manufacturing method including the process of extending
- thermoplastic resin excellent in transparency, mechanical strength, thermal stability, moisture barrier property, isotropy and the like is used.
- thermoplastic resins include cellulose resins such as triacetyl cellulose, polyester resins, polyethersulfone resins, polysulfone resins, polycarbonate resins, polyamide resins, polyimide resins, polyolefin resins, (meth) acrylic resins, cyclic Examples thereof include polyolefin resins (norbornene resins), polyarylate resins, polystyrene resins, polyvinyl alcohol resins, and mixtures thereof.
- a transparent protective film is bonded to one side of the polarizer by an adhesive layer.
- thermosetting resin such as a system or an ultraviolet curable resin
- a thermosetting resin such as a system or an ultraviolet curable resin
- the additive include an ultraviolet absorber, an antioxidant, a lubricant, a plasticizer, a mold release agent, an anti-coloring agent, a flame retardant, a nucleating agent, an antistatic agent, a pigment, and a coloring agent.
- the content of the thermoplastic resin in the transparent protective film is preferably 50 to 100% by weight, more preferably 50 to 99% by weight, still more preferably 60 to 98% by weight, and particularly preferably 70 to 97% by weight. .
- content of the said thermoplastic resin in a transparent protective film is 50 weight% or less, there exists a possibility that the high transparency etc. which a thermoplastic resin originally has cannot fully be expressed.
- the thickness of the transparent protective film is not particularly limited as long as the total thickness of the polarizing film is 100 ⁇ m or less, and is, for example, about 10 to 90 ⁇ m.
- the thickness is preferably 15 to 60 ⁇ m, more preferably 20 to 50 ⁇ m.
- a functional layer such as a hard coat layer, an antireflection layer, an antisticking layer, a diffusion layer or an antiglare layer can be provided on the surface of the transparent protective film to which the polarizer is not adhered.
- the adhesive used for laminating the polarizer and the transparent protective film is not particularly limited as long as it is optically transparent, and water-based, solvent-based, hot-melt-based, radical curable, and cationic curable types are used. However, water-based adhesives or radical curable adhesives are suitable.
- the polarizing film with the pressure-sensitive adhesive layer of the present invention is bonded to at least one surface of the liquid crystal cell via the pressure-sensitive adhesive layer of the polarizing film with the pressure-sensitive adhesive layer to form a liquid crystal panel.
- the polarizing film with an adhesive layer of this invention is used suitably for the visual recognition side of a liquid crystal cell.
- the liquid crystal cell may be of any type such as TN type, STN type, ⁇ type, VA type, IPS type, etc., but an IPS mode liquid crystal cell is preferably used for the liquid crystal panel of the present invention.
- optical layer is not particularly limited.
- a reflection plate a semi-transmission plate, a retardation plate (including wavelength plates such as 1/2 and 1/4), a viewing angle compensation film, a brightness enhancement film, and the like of a liquid crystal panel.
- One or two or more optical layers that may be used for formation can be used on the viewing side and / or the back side of the liquid crystal cell.
- the liquid crystal display device uses the above-described liquid crystal panel, and is formed by appropriately assembling components such as an illumination system and incorporating a drive circuit as necessary. Further, when forming a liquid crystal display device, for example, a single layer or a suitable part such as a diffusing plate, an antiglare layer, an antireflection film, a protective plate, a prism array, a lens array sheet, a light diffusing plate, a backlight, etc. Two or more layers can be arranged. In addition, an appropriate liquid crystal display device such as a lighting system using a backlight or a reflecting plate can be formed.
- ⁇ Creation of polarizing film> A polyvinyl alcohol film having a thickness of 80 ⁇ m was stretched up to 3 times while being dyed for 1 minute in an iodine solution of 0.3% concentration at 30 ° C. between rolls having different speed ratios. Thereafter, the total draw ratio was stretched to 6 times while being immersed in an aqueous solution containing 60% at 4% concentration of boric acid and 10% concentration of potassium iodide for 0.5 minutes. Next, after washing by immersing in an aqueous solution containing potassium iodide at 30 ° C. and 1.5% concentration for 10 seconds, drying was performed at 50 ° C. for 4 minutes to obtain a polarizer having a thickness of 30 ⁇ m. A saponified 80 ⁇ m thick triacetyl cellulose film was bonded to both surfaces of the polarizer with a polyvinyl alcohol-based adhesive to prepare a polarizing film.
- Example 1 Preparation of adhesive composition
- a radical generator benzoyl peroxide, trade name Nyper BMT manufactured by NOF Corporation
- an isocyanate-based crosslinking agent trade name Coronate L manufactured by Tosoh Corporation
- a tetraazaporphyrin-based dye trade name PD-320, manufactured by Yamamoto Kasei Co., Ltd., having a maximum absorption wavelength at a wavelength of 595 nm
- a phenol-based antioxidant trade name, IRGANOX 1010, manufactured by BASF Japan
- the pressure-sensitive adhesive composition is uniformly applied to the surface of a polyethylene terephthalate film (PET substrate) treated with a silicone release agent with a fountain coater, dried in an air-circulating constant temperature oven at 155 ° C. for 2 minutes, and PET After forming a pressure-sensitive adhesive layer having a thickness of 20 ⁇ m on the surface of the base material, the same PET base material as described above was bonded to the pressure-sensitive adhesive layer to obtain a pressure-sensitive adhesive film having a PET base material on both sides of the pressure-sensitive adhesive layer.
- PET substrate polyethylene terephthalate film
- silicone release agent with a fountain coater
- Example 2 Comparative Examples 1 to 3
- a pressure-sensitive adhesive film was prepared in the same manner as in Example 1 except that the amounts used of the dye, radical generator, and antioxidant were changed as shown in Table 1 in preparing the pressure-sensitive adhesive composition. did.
- each pressure-sensitive adhesive composition before preparation of the pressure-sensitive adhesive film in Examples and Comparative Examples was applied so that the thickness after drying was 20 ⁇ m.
- a pressure-sensitive adhesive layer was formed by curing under the same drying conditions (temperature, time) as in the example, and the gel fraction was measured for the pressure-sensitive adhesive layer after standing for 1 hour under conditions of a temperature of 23 ° C. and a humidity of 65% RH. .
- the gel fraction was 0.2 g of the pressure-sensitive adhesive layer, wrapped in a fluororesin (TEMISH NTF-1122, manufactured by Nitto Denko Corporation) (Wa), which was previously weighed, and tied so that the optical pressure-sensitive adhesive did not leak. After that, the weight (Wb) was measured and put into a sample bottle. 40 cc of ethyl acetate was added and left for 1 hour or 7 days. Thereafter, the fluororesin was taken out, dried on an aluminum cup at 130 ° C. for 2 hours, the weight (Wc) of the fluororesin including the sample was measured, and the gel fraction was determined by the following formula (I).
- Formula (I): Gel fraction (W c ⁇ W a ) / (W b ⁇ W a ) ⁇ 100 (% by weight)
- Table 1 shows the difference (T1 ⁇ T2) and the ratio (T2 / T1) between the transmittance (T1) and the transmittance (T2).
- the transmittance was measured using a spectral transmittance measuring device with an integrating sphere (Dot-3c of Murakami Color Research Laboratory).
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Abstract
Description
本発明の光学フィルム用粘着剤組成物は、ベースポリマーとして(メタ)アクリル系ポリマーを主成分として含む。主成分とは、粘着剤組成物に含まれる全固形分のうち最も含有割合の多い成分を指し、例えば、粘着剤組成物に含まれる全固形分のうち50重量%より多くを占める成分であり、さらには70重量%より多くを占める成分を指す。
本発明の粘着剤組成物に配合される色素は、各種色素を使用することができる。色素として、例えば、テトラアザポルフィリン系、ポルフィリン系、シアニン系、アゾ系、ピロメテン系、スクアリリウム系、キサンテン系、オキソノール系、スクアライン系等の各種化合物が挙げられる。前記色素は、広色域化の観点から、テトラアザポルフィリン系色素、ポルフィリン系色素、シアニン系色素、スクアリウム系色素、スクアライン系色素が好ましく、特にテトラアザポルフィリン系色素ら好ましい。前記色素は、具体的には、特開2011-116818号公報等に開示されている。前記色素は、1種のみを用いてもよく、2種以上を併用することもできる。
本発明の粘着剤組成物に配合されるラジカル発生剤としては、前記(メタ)アクリル系ポリマーの製造の際に用いたラジカル重合開始剤を例示することができる。前記ラジカル重合開始剤のなかでも、粘着剤組成物に配合されるラジカル発生剤は過酸化物が好ましい。
本発明の粘着剤組成物に配合される酸化防止剤としては、例えば、フェノール系、リン系、イオウ系およびアミン系の酸化防止剤があげられ、これらから選ばれるいずれか少なくとも1種を用いる。これらの中でも、フェノール系酸化防止剤が好ましい。
さらに、本発明においては、粘着剤層を形成する粘着剤組成物中に架橋剤(前記ラジカル発生剤を除く)を含有することできる。前記架橋剤としては、有機系架橋剤や多官能性金属キレートを用いることができる。有機系架橋剤としては、イソシアネート系架橋剤、エポキシ系架橋剤、イミン系架橋剤などが挙げられる。多官能性金属キレートは、多価金属が有機化合物と共有結合または配位結合しているものである。多価金属原子としては、Al、Cr、Zr、Co、Cu、Fe、Ni、V、Zn、In、Ca、Mg、Mn、Y、Ce、Sr、Ba、Mo、La、Sn、Tiなどが挙げられる。共有結合または配位結合する有機化合物中の原子としては酸素原子などが挙げられ、有機化合物としてはアルキルエステル、アルコール化合物、カルボン酸化合物、エーテル化合物、ケトン化合物などが挙げられる。
本発明の粘着剤層付偏光フィルムは、液晶セルのいずれか少なくとも一方の面に、当該粘着剤層付偏光フィルムの粘着剤層を介して貼り合わされて液晶パネルを形成する。本発明の粘着剤層付偏光フィルムは、液晶セルの視認側に好適に用いられる。
液晶表示装置には、上記液晶パネルが用いられ、必要に応じて照明システム等の構成部品を適宜に組み立てて駆動回路を組み込むことなどにより形成される。さらに、液晶表示装置の形成に際しては、例えば拡散板、アンチグレア層、反射防止膜、保護板、プリズムアレイ、レンズアレイシート、光拡散板、バックライトなどの適宜な部品を適宜な位置に1層又は2層以上配置することができる。また、照明システムにバックライトあるいは反射板を用いたものなどの適宜な液晶表示装置を形成することができる。
(メタ)アクリル系ポリマーの重量平均分子量(Mw)は、GPC(ゲル・パーミエーション・クロマトグラフィー)により測定した。Mw/Mnについても、同様に測定した。
・分析装置:東ソー社製、HLC-8120GPC
・カラム:東ソー社製、G7000HXL+GMHXL+GMHXL
・カラムサイズ:各7.8mmφ×30cm 計90cm
・カラム温度:40℃
・流量:0.8mL/min
・注入量:100μL
・溶離液:テトラヒドロフラン
・検出器:示差屈折計(RI)
・標準試料:ポリスチレン
厚さ80μmのポリビニルアルコールフィルムを、速度比の異なるロール間において、30℃、0.3%濃度のヨウ素溶液中で1分間染色しながら、3倍まで延伸した。その後、60℃、4%濃度のホウ酸、10%濃度のヨウ化カリウムを含む水溶液中に0.5分間浸漬しながら総合延伸倍率が6倍まで延伸した。次いで、30℃、1.5%濃度のヨウ化カリウムを含む水溶液中に10秒間浸漬することで洗浄した後、50℃で4分間乾燥を行い、厚さ30μmの偏光子を得た。当該偏光子の両面に、けん化処理した厚さ80μmのトリアセチルセルロースフィルムをポリビニルアルコール系接着剤により貼り合せて偏光フィルムを作成した。
冷却管、窒素導入管、温度計および撹拌装置を備えた反応容器にアクリル酸ブチル100部、アクリル酸2-ヒドロキシエチル0.01部、およびアクリル酸5部を含有するモノマー混合物を仕込んだ。さらに、前記モノマー混合物100部に対して、重合開始剤として2,2´-アゾビスイソブチロニトリル0.1部を酢酸エチル100部と共に仕込み、緩やかに攪拌しながら窒素ガスを導入して窒素置換した後、フラスコ内の液温を55℃付近に保って8時間重合反応を行って、重量平均分子量(Mw)180万、Mw/Mn=4.1のアクリル系ポリマーの溶液(固形分濃度30重量%)を調製した。
(粘着剤組成物の調製)
上記で製造したアクリル系ポリマー溶液の固形分100部に対して、
ラジカル発生剤(ベンゾイルパーオキサイド,日本油脂社製の商品名ナイパーBMT)を0.23部、
イソシアネート系架橋剤(東ソー社製の商品名コロネートL)を1部、
テトラアザポルフィリン系色素(山本化成社製の商品名PD-320:波長595nmに極大吸収波長を有する)を0.25部、および
フェノール系酸化防止剤(BASFジャパン社製の商品名IRGANOX1010)0.25部を配合して、粘着剤組成物を得た。
前記粘着剤組成物をシリコーン系剥離剤で処理されたポリエチレンテレフタレートフィルム(PET基材)の表面に、ファウンテンコータで均一に塗工し、155℃の空気循環式恒温オーブンで2分間乾燥し、PET基材の表面に厚さ20μmの粘着剤層を形成した後、当該粘着剤層に前記同様のPET基材を貼り合せて、粘着剤層の両面にPET基材を有する粘着フィルムを得た。
実施例1において、粘着剤組成物の調製にあたり、色素、ラジカル発生剤、酸化防止剤の使用量を表1に示すように変えたこと以外は、実施例1と同様にして、粘着フィルムを作製した。
シリコーン系剥離剤で処理を施したポリエチレンテレフタレートフィルムに、実施例及び比較例における粘着フィルム作成前のそれぞれ粘着剤組成物を乾燥後の厚さが20μmになるように塗工し、塗工後に各例と同じ乾燥条件(温度,時間)で硬化処理して粘着剤層を形成し、さらに温度23℃、湿度65%RHの条件に1時間放置した後に当該粘着剤層についてゲル分率を測定した。
ゲル分率は、前記粘着剤層を0.2gとり、あらかじめ重量を測定したフッ素樹脂(TEMISH NTF-1122日東電工(株)製)(Wa)に包み、光学用粘着剤が漏れないように縛った後、重量(Wb)を測定し、サンプル瓶にいれた。酢酸エチルを40cc加えて1時間あるいは7日間放置した。その後、フッ素樹脂を取り出し、アルミカップ上で130℃、2時間乾燥させ、サンプルを含むフッ素樹脂の重量(Wc)を測定し、次式(I)によりゲル分率を求めた。
式(I):ゲル分率=(Wc-Wa)/(Wb-Wa)×100(重量%)
実施例および比較例で得られた粘着フィルムから片側のPET基材を剥離した後、粘着剤層側を無アルカリガラスに貼り合せた。その後、もう一方のPETを剥離して、露出した粘着剤層に厚み60μmのアクリルフィルムを貼り合せたものをサンプルとした。当該サンプルを、85℃のオーブンに1000時間投入しり耐久性試験を行った後に取り出した。当該サンプルについて耐久性試験を行う前の透過率(T1)と後の透過率(T2)を測定した。透過率の測定はサンプルが23℃の状態で行った。透過率の測定は、前記サンプルについて行った。アクリルフィルムは透過率への影響を及ぼさないものである。
結果を表1に示す。表1には、透過率(T1)と透過率(T2)の差(T1-T2)、比率(T2/T1)を合わせて示す。透過率の測定は、積分球付き分光透過率測定器(村上色彩技術研究所のDot-3c)を用いて測定した。
Claims (17)
- (メタ)アクリル系ポリマー、色素、ラジカル発生剤および酸化防止剤を含有することを特徴とする偏光フィルム用粘着剤組成物。
- 前記色素が、波長域470~510nmおよび波長域570~610nmのいずれか少なくとも一方に極大吸収波長を有することを特徴とする請求項1記載の偏光フィルム用粘着剤組成物。
- 前記色素が、テトラアザポルフィリン系色素であることを特徴とする請求項1または2記載の偏光フィルム用粘着剤組成物。
- 前記色素を、前記(メタ)アクリル系ポリマー100重量部に対して0.01~5重量部含有することを特徴とする請求項1~3のいずれかに記載の粘着剤層付偏光フィルム。
- 前記ラジカル発生剤が、過酸化物であることを特徴とする請求項1~4のいずれかに記載の偏光フィルム用粘着剤組成物。
- 前記ラジカル発生剤を、前記(メタ)アクリル系ポリマー100重量部に対して0.01~2重量部含有することを特徴とする請求項1~5のいずれかに記載の偏光フィルム用粘着剤組成物。
- 前記酸化防止剤が、フェノール系酸化防止剤であることを特徴とする請求項1~6のいずれかに記載の偏光フィルム用粘着剤組成物。
- 前記酸化防止剤を、前記(メタ)アクリル系ポリマー100重量部に対して0.1~5重量部含有することを特徴とする請求項1~7のいずれかに記載の偏光フィルム用粘着剤組成物。
- 前記ラジカル発生剤の使用量(A)と前記酸化防止剤の使用量(B)との重量比率(A/B)が4以下であることを特徴とする請求項1~8のいずれかに記載の偏光フィルム用粘着剤組成物。
- さらに、架橋剤を含有することを特徴とする請求項1~9のいずれかに偏光フィルム用粘着剤組成物。
- 請求項1~10のいずれかに記載の偏光フィルム用粘着剤組成物により形成されていることを特徴とする偏光フィルム用粘着剤層。
- ゲル分率が50~98重量%であることを特徴とする請求項11記載の偏光フィルム用粘着剤層。
- 前記粘着剤層は、厚み20μmの場合に、85℃に500時間保存する前の透過率(T1)と後の透過率(T2)の差(T1-T2)の絶対値が50%以下であることを特徴とする請求項11または12記載の偏光フィルム用粘着剤層。
- 前記粘着剤層は、厚み20μmの場合に、85℃に500時間保存する前の透過率(T1)と後の透過率(T2)の比率(T2/T1)が2以下であることを特徴とする請求項11~13のいずれかに記載の偏光フィルム用粘着剤層。
- 偏光フィルムの少なくとも片側に、請求項12~14のいずれかに記載の偏光フィルム用粘着剤層が形成されていることを特徴とする粘着剤層付偏光フィルム。
- 液晶セルと、前記液晶セルのいずれか少なくとも一方の面に、請求項15に記載の粘着剤層付偏光フィルムが、当該粘着剤層付偏光フィルムの粘着剤層を介して貼り合わせていることを特徴とする液晶パネル。
- 請求項16記載の液晶パネルを有することを特徴とする液晶表示装置。
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