WO2018159986A1 - Method for preparing high-purity magnesium hydroxide - Google Patents
Method for preparing high-purity magnesium hydroxide Download PDFInfo
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- WO2018159986A1 WO2018159986A1 PCT/KR2018/002408 KR2018002408W WO2018159986A1 WO 2018159986 A1 WO2018159986 A1 WO 2018159986A1 KR 2018002408 W KR2018002408 W KR 2018002408W WO 2018159986 A1 WO2018159986 A1 WO 2018159986A1
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- magnesium
- carbonate
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01F—COMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
- C01F5/00—Compounds of magnesium
- C01F5/02—Magnesia
- C01F5/06—Magnesia by thermal decomposition of magnesium compounds
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01F—COMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
- C01F5/00—Compounds of magnesium
- C01F5/14—Magnesium hydroxide
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01F—COMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
- C01F5/00—Compounds of magnesium
- C01F5/14—Magnesium hydroxide
- C01F5/16—Magnesium hydroxide by treating magnesia, e.g. calcined dolomite, with water or solutions of salts not containing magnesium
Definitions
- the present invention relates to a method for producing a high-purity magnesium hydroxide, and more specifically to producing hydrated magnesium carbonate (HMC: Hydrated Magnesium Carbonate) from a raw material solution containing calcium, magnesium and sodium, A method for producing magnesium (Mg (OH) 2 ).
- HMC Hydrated Magnesium Carbonate
- Magnesium (Mg) and its compounds have been used in insulation and building materials, agricultural products, chemicals and other industries. Magnesium production around the world is increasing every year, exceeding 429,000 tpa due to increased demand for magnesium alloys in the automotive industry. Minerals containing magnesium can be used as magnesite, dolomite, bluesite and serpentine, which are mainly processed into refractory or agricultural products.
- High purity magnesium products can be processed from seawater, brine and brine.
- Seawater contains about 1 ⁇ 1.3g / L magnesium, and raw material of magnesium bearing in salt water and brine is estimated to be billions of tons.
- High purity magnesium oxide (MgO) is used in food and pharmaceuticals in particular, and magnesium hydroxide (Mg (OH) 2 ) and hydrated magnesium carbonate are considered one of the best fire suppressants.
- the magnesium hydroxide may be used as an antacid using a chemical property, a stabilizer of vinyl chloride, an emollient, a flue gas desulfurization agent, a magnesium oxide fertilizer, a food additive, and the like, and may also be used as a flame retardant of a resin utilizing physical properties.
- Magnesium minerals such as magnesite, are processed to produce magnesia or magnesium oxide, which is mainly used as a fireproofing agent by calcination or melting for a long time. Produced from and guarded.
- magnesium oxide from dolomite and magnesite there is a method of removing magnesium oxide using seawater and hydrochloric acid after roasting dolomite and magnesium oxide with magnesium oxide and calcium oxide, and then removing the crystal water.
- the method does not perform selective separation of calcium oxide during the manufacture of magnesium chloride, there is a problem in that the economic efficiency is poor because a process such as crystal water removal is required.
- the magnesium hydroxide slurry can be obtained by hydrating magnesium oxide by mixing and stirring a large amount of water and a hydration accelerator in a magnesium oxide powder obtained by calcining and pulverizing magnesium carbonate (MgCO 3 ) ore.
- MgCO 3 magnesium carbonate
- the present inventors have completed the present invention by developing a method for producing high-purity magnesium hydroxide from hydrated magnesium carbonate (HMC: Hydrated Magnesium Carbonate).
- HMC Hydrated Magnesium Carbonate
- an object of the present invention is to prepare a hydrated magnesium carbonate from a raw material solution containing calcium, magnesium and sodium, and to manufacture high purity magnesium hydroxide of 99.9% or more using hydrothermal synthesis without a separate reaction additive. To provide a way.
- Another object of the present invention is to provide a low-cost high-purity magnesium hydroxide production method that can greatly improve the hexagonal plate crystallinity of magnesium hydroxide without adding a separate reaction additive to the magnesium oxide powder in the hydrothermal synthesis process.
- the present invention provides a solution preparation step of preparing a calcium, magnesium and sodium-containing raw material solution and a carbonate solution, and mixing and stirring the raw material solution and the carbonate solution to form calcium carbonate and magnesium carbonate
- Precipitating calcium carbonate precipitating step calcium carbonate separation step of removing the precipitated calcium carbonate and magnesium carbonate, the first mixture for precipitating magnesium carbonate by mixing and stirring the raw material solution and the carbonate solution from which the calcium carbonate is removed
- a solution preparation step a second mixed solution preparation step of precipitating hydrated magnesium carbonate (HMC) by mixing and stirring a hydroxide solution in the first mixed solution, and filtering the second mixed solution Minutes the sediment
- the washing step is a filtering step, a washing step for washing impurities to remove impurities other than sodium, and the washed precipitate is dried in an oven to attach sodium hydrate magnesium carbonate (4 (MgCO 3 Mg (OH) 2 nH 2 O) drying step to prepare a powder, and magnesium oxide (M
- the washing step washes the separated precipitate once or twice with DI water.
- the hydrothermal synthesis step is hydrothermally synthesized for 0.5 to 2 hours at a constant temperature in the range of 100 to 250 °C.
- the carbonate solution is used to dissolve sodium carbonate (Na 2 CO 3 ).
- the carbonate solution is added so that the molar ratio of magnesium and carbonate ions contained in the raw material solution is 1: 0.6 to 1: 1.0.
- the hydroxide solution is used that is dissolved sodium hydroxide (NaOH).
- the hydroxide solution is added so that the molar ratio of magnesium and hydroxide ions contained in the raw material solution is 1: 0.1 to 1: 0.3.
- the second mixed solution manufacturing step maintains the pH of the second mixed solution in the range of greater than 8 and less than 10.
- the magnesium oxide powder production step is roasted at a temperature of 500 °C.
- the magnesium oxide prepared through the magnesium oxide powder manufacturing step has a specific surface area of 60 to 100 m 2 / g, carbonate component is removed.
- the magnesium hydroxide drying step is dried at a constant temperature in the range of 50 to 150 °C.
- the hydrate magnesium carbonate powder prepared in the drying step is characterized by containing 97.0 to 97.5% of magnesium, 2.5 to 3.0% of sodium.
- the magnesium oxide powder prepared in the magnesium oxide powder production step is characterized in that there is no magnesium carbonate (MgCO 3 ) crystal phase, it contains 2.5% to 3.0% sodium.
- the present invention has the following excellent effects.
- hydrate magnesium carbonate is prepared from a raw material solution containing calcium, magnesium, and sodium, and high purity magnesium hydroxide of 99.5% or more can be produced, high added value of resources can be created.
- the crystallinity on the hexagonal plate can be greatly improved by sodium adhering to the hydrated magnesium carbonate powder and the magnesium oxide powder. There is an effect that can be prepared.
- 1 is a process chart illustrating a method of manufacturing high purity magnesium hydroxide according to an embodiment of the present invention.
- Figure 2 is a component analysis table of sodium hydrate magnesium carbonate powder.
- Figure 3 is an XRD analysis of sodium hydrate magnesium carbonate powder.
- FIG. 9 is a view showing a particle size result of high purity magnesium hydroxide prepared according to an embodiment of the present invention.
- 1 is a process chart illustrating a method of manufacturing high purity magnesium hydroxide according to an embodiment of the present invention.
- the technical feature of the present invention lies in a method of producing hydrated magnesium carbonate from a raw material solution containing calcium, magnesium and sodium, and at least 99.5% of high purity magnesium hydroxide.
- the method for producing high purity magnesium hydroxide comprises the steps of preparing a powder of hydrated magnesium carbonate (4 (MgCO 3 ) Mg (OH) 2 nH 2 O) powder with sodium (S10) and oxidation.
- a magnesium hydroxide is prepared using magnesium powder (S20).
- the step of preparing the sodium hydrate magnesium carbonate powder (S10) is a solution preparation step (S11), calcium carbonate precipitation step (S12), calcium carbonate separation step (S13), the first mixing Solution manufacturing step (S14), the second mixed solution production step (S15), filtering step (S16), washing step (S17) and drying step (S18), including magnesium hydroxide using the magnesium oxide powder Manufacturing step (S20) is magnesium oxide powder production step (S21), magnesium hydroxide slurry production step (S22), hydrothermal synthesis step (S23), solid-liquid separation step (S24), impurity removal step (S25) and magnesium hydroxide drying step (S26).
- the calcium, magnesium and sodium-containing raw solution may be a solution in which calcium ions, magnesium ions and sodium ions coexist simultaneously, including leachate after roasting seawater, dolomite or magnesite, and highly concentrated seawater generated during seawater desalination.
- PH is usually 6-7.
- the raw material solution containing calcium, magnesium and sodium used in the present invention is Dempier Bittern solution of Rio Tino Co., Australia, Na (84.09 g / kg), Mg (9.59 g / kg), Ca (0.24 g / kg), K (2.91) g / kg) was prepared to contain a solution. That is, in the embodiment of the present invention, hydrated magnesium carbonate (HMC: Hydrated Magnesium Carbonate) was manufactured using a solution containing about 40 times more magnesium (Mg) than the amount of calcium (Ca).
- HMC Hydrated Magnesium Carbonate
- the carbonate solution uses a material that generates carbonate ions.
- a reagent including a carbonic acid (CO 3 2- ) group such as sodium carbonate (Na 2 CO 3 ) may be prepared.
- the carbonate solution is added so that the molar ratio of magnesium and carbonate ions contained in the raw material solution is 1: 0.6 to 1: 1.0, the molar ratio is preferably 1: 0.8.
- the sodium carbonate (Na 2 CO 3 ) is added so that the molar ratio of magnesium and carbonate ions in the raw material solution is 1: 1.0, all the magnesium is changed to MgCO 3 .
- the prepared raw material solution and the carbonate solution are mixed and stirred to precipitate calcium carbonate (S12), and the precipitated calcium carbonate is separated through solid-liquid separation (S13).
- S12 calcium carbonate
- S13 solid-liquid separation
- magnesium carbonate is precipitated at the same time as precipitated calcium carbonate, and a small amount of magnesium carbonate is also separated through solid-liquid separation, resulting in loss of magnesium.
- the above process can remove most of the calcium acting as an impurity of the hydrated magnesium carbonate, the loss of magnesium has only a small effect on the purity of the high-purity hydrate magnesium, it is preferable to go through the calcium removal process.
- composition of the raw material solution after the calcium removal process in the initial raw material solution is Na (82.25g / kg), Mg (8.62g / kg), Ca (0.09g / kg), K (2.62g / kg)
- the solution contains elements such as.
- the first mixed solution is prepared by mixing and stirring the raw material solution from which the calcium carbonate is removed and stirring (S14).
- the raw material solution and the carbonate solution is mixed with the precipitate is produced, the resulting precipitate is magnesium carbonate and the pH of the solution is 8.6 ⁇ 8.8.
- the hydroxide solution is prepared, mixed with the first mixed solution and stirred to prepare a second mixed solution (S15).
- the first mixed solution and the hydroxide solution is mixed with the precipitate is produced at the same time, the resulting precipitate is hydrate magnesium carbonate (HMC) is attached to sodium.
- HMC hydrate magnesium carbonate
- the hydroxide solution is adjusted to maintain the pH of the second mixed solution of 8 to 10, it is more preferable to maintain the pH does not exceed 10. This is because when the pH exceeds 10, the precipitate formed is not hydrated magnesium carbonate but magnesium carbonate (MgCO 3 ) and magnesium hydroxide (Mg (OH) 2 ) alone.
- the hydroxide solution such as sodium (NaOH), such as hydroxide (OH -) hydroxide to use a material generating hydroxide ions
- the hydroxide solution is added so that the molar ratio of magnesium and hydroxide ions contained in the raw material solution is 1: 0.1 ⁇ 1: 0.3, it is preferable that the molar ratio is 1: 0.2.
- Sodium hydrate magnesium carbonate (HMC) precipitated in the second mixed solution manufacturing step is separated through a filtering step (S16), and the washing step (S17) was carried out to remove impurities other than sodium attached to the precipitate. Then, the drying step (S18) in the oven is produced to the sodium hydrate magnesium carbonate (HMC) is attached.
- HMC sodium hydrate magnesium carbonate
- the precipitated hydrate magnesium carbonate is attached to impurities such as Na, K, Ca, Cl, SO 4 2- . All impurities must be removed in order to prepare ultra-high hydrate magnesium carbonate, but in the embodiment of the present invention, while manufacturing high-purity hydrate magnesium carbonate, it is left without removing sodium to prepare magnesium hydroxide at low cost. In other words, if the DI water is washed once or twice, the remaining impurities may be removed while leaving some sodium (Na).
- the sodium component which is not removed and attached to the hydrate magnesium carbonate, serves as a catalyst for improving the crystallinity on the hexagonal plate of magnesium hydroxide in the hydrothermal synthesis step (S23), which is a post-process.
- the resulting hydrate magnesium carbonate (HMC) was either 4 (MgCO 3 ) Mg (OH) 2 4H 2 O hard hydrate magnesium carbonate or 4 (MgCO 3 ) Mg (OH) 2 5H 2 O and 4 (MgCO 3 ) Mg (OH ) 2 8H 2 O It may be a heavy hydrate magnesium carbonate, it can be adjusted by adjusting the temperature range in the drying process.
- the hydrated magnesium carbonate powder prepared in the drying step (S18) contains 97.0 to 97.5% of magnesium and 2.5 to 3.0% of sodium.
- HMC hydrate magnesium carbonate
- MgO high purity magnesium oxide
- the prepared sodium hydrate magnesium carbonate (HMC) is roasted and manufactured.
- HMC hydrate magnesium carbonate
- MgO magnesium oxide
- the roasting process is preferably performed for about 1 hour at a constant temperature range of 450 to 600 °C.
- carbonate component (CO 3 ) is not removed, making it difficult to hydrolyze.
- the specific surface is closed This is because hydrolysis is difficult because it exists in a state.
- the specific surface area is 60 to 100 m 2 / g is wide because the hydrolysis reaction is well made is most preferred.
- the magnesium oxide powder prepared in the magnesium oxide powder manufacturing step (S21) does not include a magnesium carbonate (MgCO 3 ) crystal phase, but only a magnesium oxide (MgO) crystal phase and contains about 2.5% to 3.0% of sodium.
- magnesium hydroxide slurry production step (S22) water is added to the magnesium oxide powder with sodium and hydrolysis is performed to prepare a magnesium hydroxide (Mg (OH) 2 ) slurry with sodium.
- the hydrolysis reaction does not require a material such as a hydrolysis accelerator other than water.
- the sodium hydroxide slurry with sodium is hydrothermally synthesized to improve crystallinity on the hexagonal plate.
- the hydrothermal synthesis step (S23) is preferably carried out for 0.5 to 2 hours at a predetermined temperature in the range of 100 to 250 °C, the magnesium hydroxide to be prepared will have a hexagonal plate-like crystal structure.
- the hydrothermal synthesis of magnesium hydroxide is possible without adding a separate reaction additive.
- the magnesium hydroxide slurry contains about 2% or more sodium (Na) component, which acts as a catalyst and greatly influences the ionic strength to greatly improve the crystallinity of the hexagonal plate.
- the hydrothermally synthesized magnesium hydroxide is separated, and in the impurity removal step (S25), the magnesium hydroxide is washed to remove impurities attached to the separated magnesium hydroxide.
- the magnesium hydroxide from which impurities are removed is dried to produce high purity magnesium hydroxide.
- the magnesium hydroxide drying step is preferably dried at a predetermined temperature in the range of 50 to 150 °C.
- high purity magnesium hydroxide having a magnesium (Mg) content of 99.5% or more can be prepared.
- sodium carbonate (Na 2 CO 3 ) was used as the carbonate solution.
- a dilute solution of Dempier Bittern from Rio Tino of Australia was used as a raw material solution.
- K (2.91 g / kg) was used as a raw material solution.
- a solution containing an element of, that is, a solution containing about 40 times more amount of magnesium (Mg) than the amount of calcium (Ca) was used.
- it is a process for removing calcium (Ca) that may act as an impurity of the final product HMC.
- Magnesium carbonate (CO 3 2- ) contained in the raw material solution is mixed with the raw material solution and mixed with the raw material solution for about 1 hour, and the calcium carbonate precipitates.
- step S12 Calcium carbonate precipitated in step S12 is separated by solid-liquid separation, and is separated by vacuum filtration using a vacuum pump.
- the amount of magnesium and calcium remaining in the mixed solution of the raw material solution and the carbonate solution was determined. Na (82.25g / kg), Mg (8.62g / kg), Ca (0.09g / kg), K (2.62g / kg) and the like. That is, a small amount of magnesium is removed through the calcium removal process, but there is an advantage in that high purity HMC can be manufactured by almost removing calcium.
- the step of precipitating magnesium carbonate by adding a carbonate solution to the raw material solution from which calcium carbonate has been removed.
- Magnesium carbonate is mixed with the raw material solution and mixed with the raw material solution for about 2 hours.
- the carbonate solution prepared so that the molar ratio of magnesium and carbonate ion (CO 3 2- ) in the starting solution is 1: 0.8.
- Scheme 2 the pH of the first mixed solution is maintained at 8.6 to 8.8.
- a second mixed solution is prepared by adding a hydroxide solution to the first mixed solution to obtain hydrated magnesium carbonate with sodium.
- sodium hydroxide (NaOH) solution as a hydroxide
- the second mixed solution in which the hydrated magnesium carbonate with sodium is precipitated is filtered through a vacuum pump using a vacuum pump.
- Washing is performed once or twice in DI water to remove impurities except sodium among impurities (Na, K, Ca, Cl, SO 4 2- etc.) attached to precipitated hydrate magnesium carbonate after filtering. .
- the hydrated magnesium carbonate powder prepared contains 97.16% magnesium and 2.59% sodium.
- Figure 2 is a component analysis table of sodium hydrate magnesium carbonate powder
- Figure 3 is the XRD analysis of sodium hydrate magnesium carbonate powder.
- FIG. 4 is an XRD analysis result of the magnesium oxide powder which has been roasted
- FIG. 5 is a result showing the particle size of the magnesium oxide powder which has been roasted at various temperatures.
- magnesium oxide product obtained by roasting the dried hydrated magnesium carbonate (HMC) at 500 ° C. for 1 hour can be confirmed.
- the XRD analysis shows a 100% MgO crystal phase without MgCO 3 . It can be seen that NaCl is also attached.
- the product obtained by roasting at 400 °C and 600 °C for 1 hour, respectively it was confirmed that both the crystal phase of MgCO 3 and MgO.
- the specific surface area value was measured as 62 m 2 / g.
- the specific surface area change according to temperature shows that MgCO 3 starts to decompose at 450 ° C and the specific surface area value starts to increase, and the maximum value of the specific surface area can be obtained at 500 ° C. It can be seen that the temperature decreases as the specific surface area decreases as the carbonate component and the water molecules escape and the pores start to close.
- Magnesium hydroxide (Mg (OH) 2 ) slurry is prepared by adding water to the magnesium oxide powder with sodium and performing a hydrolysis reaction. The reaction at this time is shown in [Scheme 5].
- hydrothermal synthesis of the magnesium hydroxide slurry containing sodium prepared by the hydrolysis reaction to improve the crystallinity on the hexagonal plate hydrothermal synthesis is carried out at 200 °C temperature for about 1 hour.
- FIG. 6 is a SEM photograph showing the crystal state of hydrothermally synthesized magnesium hydroxide
- Figure 7 is an XRD analysis of the hydrothermally synthesized magnesium hydroxide at 200 °C temperature.
- FIG. 6 (c) is a SEM photograph showing the results of the hydrothermal synthesis of the magnesium hydroxide slurry containing no sodium, it can be seen that does not show the crystallinity of the hexagonal plate shape.
- Magnesium hydroxide slurry is a step of performing solid-liquid separation through vacuum filtration using a vacuum pump.
- DI water is washed several times (about 3 times) to remove impurities (such as Na) adhering to the precipitated magnesium hydroxide.
- Magnesium hydroxide from which impurities are removed is dried to prepare high purity magnesium hydroxide.
- the magnesium hydroxide drying step is a step of drying at a temperature of about 100 °C.
- FIG. 8 is a component analysis table of high purity magnesium hydroxide prepared according to one embodiment of the present invention
- FIG. 9 is a view showing particle size results of high purity magnesium hydroxide prepared according to an embodiment of the present invention.
- a product obtained by hydrolyzing the HMC synthesized according to the molar concentration of Na 2 CO 3 in the hydrate magnesium carbonate (HMC) manufacturing process, and Mg (OH) prepared by hydrothermal synthesis (200 ° C., 1 hour) The result of particle size analysis of 2 can be confirmed.
- the average particle size (a) of HMC-hydrolyzed products was 12.9 ⁇ m, 13.3 ⁇ m, and 13.4 ⁇ m, respectively.
- the average particle size (b) was respectively It is understood that ultrafine particles are formed as 1.5 ⁇ m, 1.7 ⁇ m, and 4.6 ⁇ m. It is thought that the nano-sized HMC particles become smaller as they are decomposed and grown during hydrothermal synthesis.
- the high purity magnesium hydroxide prepared by the present invention can be usefully used in various industries such as antacids, stabilizers of vinyl chloride, stabilizers, flue gas desulfurization agents, magnesium oxide fertilizers, food additives, and flame retardants of resins.
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Abstract
Description
본 발명은 고순도 수산화마그네슘의 제조방법의 제조방법에 대한 것으로, 보다 구체적으로는 칼슘, 마그네슘 및 나트륨을 함유하는 원료 용액으로부터 하이드레이트 마그네슘 카보네이트(HMC: Hydrated Magnesium Carbonate)를 제조함과 함께, 고순도의 수산화마그네슘(Mg(OH)2)을 제조하는 방법에 관한 것이다.The present invention relates to a method for producing a high-purity magnesium hydroxide, and more specifically to producing hydrated magnesium carbonate (HMC: Hydrated Magnesium Carbonate) from a raw material solution containing calcium, magnesium and sodium, A method for producing magnesium (Mg (OH) 2 ).
마그네슘(Mg)과 그 화합물은 단열 및 건축자재, 농산물, 화학 및 기타 산업에 응용되어 사용되어 왔다. 전 세계의 마그네슘 생산량은 자동차산업에서 마그네슘 합금수요의 증가로 429,000tpa를 뛰어넘어 매년 증가하고 있는 추세이다. 마그네슘을 포함한 광물은 마그네사이트, 백운석, 블루사이트, 사문석 등으로 이용할 수 있는데, 이것들은 주로 내화물 또는 농산물로 가공되어 사용되어 진다.Magnesium (Mg) and its compounds have been used in insulation and building materials, agricultural products, chemicals and other industries. Magnesium production around the world is increasing every year, exceeding 429,000 tpa due to increased demand for magnesium alloys in the automotive industry. Minerals containing magnesium can be used as magnesite, dolomite, bluesite and serpentine, which are mainly processed into refractory or agricultural products.
고순도 마그네슘 제품은 해수와 간수 및 염수로부터 가공될 수 있다. 해수는 약 1~1.3g/L의 마그네슘을 포함하고 있고, 전 세계의 염수 및 간수에 존재하는 마그네슘베어링의 원료는 수십억톤으로 추정된다. 고순도 산화마그네슘(MgO)는 특히 식품 및 의약품에 사용되어지고, 수산화마그네슘(Mg(OH)2)와 하이드레이트마그네슘카보네이트(Hydrated Magnesium Carbonate)는 가장 좋은 화재 진압제 중 하나로 여겨진다. 특히, 상기 수산화마그네슘은 화학적 특징을 이용한 제산제, 염화비닐의 안정제, 완화제, 배연 탈황제, 산화마그네슘 비료, 식품첨가물 등으로 사용될 수 있으며, 물리적 특징을 살린 수지의 난연제 등으로도 사용될 수 있다.High purity magnesium products can be processed from seawater, brine and brine. Seawater contains about 1 ~ 1.3g / L magnesium, and raw material of magnesium bearing in salt water and brine is estimated to be billions of tons. High purity magnesium oxide (MgO) is used in food and pharmaceuticals in particular, and magnesium hydroxide (Mg (OH) 2 ) and hydrated magnesium carbonate are considered one of the best fire suppressants. In particular, the magnesium hydroxide may be used as an antacid using a chemical property, a stabilizer of vinyl chloride, an emollient, a flue gas desulfurization agent, a magnesium oxide fertilizer, a food additive, and the like, and may also be used as a flame retardant of a resin utilizing physical properties.
마그네사이트와 같은 마그네슘 광물은 충분히 오랜 시간동안 하소하거나 녹여서 주로 내화제로 쓰이는 마그네시아나 산화마그네슘을 생산하기 위해 처리되고, 화재진압제의 첨가물, 의약품, 식품 첨가제에 사용되는 마그네슘 클로라이드와 하이드록옥사이드는 대부분 염수와 간수로부터 생산된다.Magnesium minerals, such as magnesite, are processed to produce magnesia or magnesium oxide, which is mainly used as a fireproofing agent by calcination or melting for a long time. Produced from and guarded.
돌로마이트 및 마그네사이트로 부터 산화마그네슘을 제조하는 방법으로는 돌로마이트 및 마그네사이트를 산화마그네슘과 산화칼슘으로 배소 후 해수 및 염산을 이용하여 염화마그네슘을 제조 후 결정수 제거를 하는 방법이 있다. 상기 방법은 염화마그네슘 제조 중 산화칼슘의 선택적 분리가 이루어지지 않으며, 결정수 제거와 같은 공정이 필요하여 경제성이 떨어지는 문제점이 있다.As a method of producing magnesium oxide from dolomite and magnesite, there is a method of removing magnesium oxide using seawater and hydrochloric acid after roasting dolomite and magnesium oxide with magnesium oxide and calcium oxide, and then removing the crystal water. The method does not perform selective separation of calcium oxide during the manufacture of magnesium chloride, there is a problem in that the economic efficiency is poor because a process such as crystal water removal is required.
수산화마그네슘을 제조하는 방법으로는 슬러리 형태의 수산화마그네슘에 반응첨가물을 첨가한 후 수열처리하여 제조하는 방법이 있다. 이러한 수산화마그네슘 슬러리는 탄산마그네슘(MgCO3) 광석을 소성하고 분쇄하여 얻은 산화마그네슘 분말에 다량의 물과 수화촉진재 등을 혼합하고 교반하여 산화마그네슘을 수화시킴으로써 얻을 수 있다. 하지만 상기 방법 역시 산화마그네슘 분말 및 수산화마그네슘 슬러리를 얻어냄에 있어 고에너지가 필요하여 경제성이 떨어지는 문제점이 있다.As a method of preparing magnesium hydroxide, there is a method of adding a reaction additive to magnesium hydroxide in the form of slurry and then performing hydrothermal treatment. The magnesium hydroxide slurry can be obtained by hydrating magnesium oxide by mixing and stirring a large amount of water and a hydration accelerator in a magnesium oxide powder obtained by calcining and pulverizing magnesium carbonate (MgCO 3 ) ore. However, the above method also requires high energy in obtaining magnesium oxide powder and magnesium hydroxide slurry, and thus, there is a problem in that economic efficiency is low.
따라서 저비용의 공정으로 고부가가치를 창출할 수 있는 고순도의 마그네슘 화합물의 제조방법에 대한 연구가 요구되고 있는 실정이다.Therefore, there is a need for a research on a method for preparing a high purity magnesium compound that can create a high value added at a low cost process.
본 발명자들은 이러한 문제점을 해결하기 위하여 연구 노력한 결과 하이드레이트 마그네슘 카보네이트(HMC: Hydrated Magnesium Carbonate)으로부터 고순도 수산화마그네슘을 제조하는 방법을 개발함으로써 본 발명을 완성하였다.The present inventors have completed the present invention by developing a method for producing high-purity magnesium hydroxide from hydrated magnesium carbonate (HMC: Hydrated Magnesium Carbonate).
따라서, 본 발명의 목적은 칼슘, 마그네슘 및 나트륨을 함유하는 원료 용액으로부터 하이드레이트 마그네슘 카보네이트를 제조함과 함께, 별도의 반응 첨가물 없이 수열합성을 이용하여 99.9% 이상의 고순도의 수산화마그네슘을 제조할 수 있는 제조방법을 제공하는 것이다.Accordingly, an object of the present invention is to prepare a hydrated magnesium carbonate from a raw material solution containing calcium, magnesium and sodium, and to manufacture high purity magnesium hydroxide of 99.9% or more using hydrothermal synthesis without a separate reaction additive. To provide a way.
또한 본 발명의 다른 목적은 수열합성 과정에서 산화마그네슘 분말에 별도의 반응첨가물을 첨가하지 않고 수산화마그네슘의 육각판상 결정성을 크게 향상시킬 수 있는 저비용의 고순도 수산화마그네슘 제조방법을 제공하는 것이다.Another object of the present invention is to provide a low-cost high-purity magnesium hydroxide production method that can greatly improve the hexagonal plate crystallinity of magnesium hydroxide without adding a separate reaction additive to the magnesium oxide powder in the hydrothermal synthesis process.
본 발명의 목적은 이상에서 언급한 목적으로 제한되지 않으며, 언급되지 않은 또 다른 목적들은 아래의 기재로부터 당업자에게 명확하게 이해될 수 있을 것이다.The object of the present invention is not limited to the above-mentioned object, and other objects that are not mentioned will be clearly understood by those skilled in the art from the following description.
상술된 본 발명의 목적을 달성하기 위해 본 발명은 칼슘, 마그네슘 및 나트륨 함유 원료 용액과 카보네이트 용액을 준비하는 용액준비단계와, 상기 원료 용액과 상기 카보네이트용액을 혼합하고 교반하여 칼슘카보네이트 및 마그네슘카보네이트를 침전시키는 칼슘카보네이트침전단계와, 침전된 상기 칼슘카보네이트 및 상기 마그네슘카보네이트를 제거하는 칼슘카보네이트분리단계와, 상기 칼슘카보네이트가 제거된 원료 용액과 카보네이트용액을 혼합하고 교반하여 마그네슘카보네이트를 침전시키는 제1혼합용액제조단계와, 상기 제1혼합용액에 수산화물용액을 혼합하고 교반하여 나트륨이 붙어 있는 하이드레이트 마그네슘 카보네이트(HMC: Hydrated Magnesium Carbonate)를 침전시키는 제2혼합용액제조단계와, 상기 제2혼합용액을 필터링하여 침전물을 분리하는 필터링단계와, 분리된 침전물에 붙은 불순물 중 나트륨을 제외한 불순물을 제거하기 위해 워싱(washing)하는 워싱단계와, 워싱된 침전물을 오븐에서 건조하여 나트륨이 붙어 있는 하이드레이트 마그네슘 카보네이트(4(MgCO3)Mg(OH)2nH2O) 분말을 제조하는 건조단계와, 상기 하이드레이트 마그네슘 카보네이트 분말을 450 내지 600℃ 범위의 일정 온도에서 로스팅하여 나트륨이 붙어 있는 산화마그네슘(MgO) 분말을 제조하는 산화마그네슘분말 제조단계와, 상기 나트륨이 붙어 있는 산화마그네슘 분말에 물을 첨가하고 가수분해반응을 수행하여 나트륨을 함유하는 수산화마그네슘(Mg(OH)2) 슬러리를 제조하는 수산화마그네슘슬러리 제조단계와, 상기 나트륨을 함유하는 수산화마그네슘 슬러리를 수열합성하는 수열합성단계와, 수열합성된 상기 수산화마그네슘을 분리하는 고액분리단계와, 분리된 상기 수산화마그네슘에 붙은 불순물을 제거하기 위해 세척하는 불순물제거단계 및 불순물이 제거된 상기 수산화마그네슘을 건조하여 고순도 수산화마그네슘을 제조하는 수산화마그네슘건조단계를 포함하며, 상기 수열합성단계에서는 별도의 반응첨가물을 첨가하지 않으며, 상기 수산화마그네슘 슬러리에 함유된 나트륨에 의해 육각판상 결정성이 향상되는 것을 특징으로 하는 고순도 수산화마그네슘의 제조방법을 제공한다.In order to achieve the above object of the present invention, the present invention provides a solution preparation step of preparing a calcium, magnesium and sodium-containing raw material solution and a carbonate solution, and mixing and stirring the raw material solution and the carbonate solution to form calcium carbonate and magnesium carbonate Precipitating calcium carbonate precipitating step, calcium carbonate separation step of removing the precipitated calcium carbonate and magnesium carbonate, the first mixture for precipitating magnesium carbonate by mixing and stirring the raw material solution and the carbonate solution from which the calcium carbonate is removed A solution preparation step, a second mixed solution preparation step of precipitating hydrated magnesium carbonate (HMC) by mixing and stirring a hydroxide solution in the first mixed solution, and filtering the second mixed solution Minutes the sediment The washing step is a filtering step, a washing step for washing impurities to remove impurities other than sodium, and the washed precipitate is dried in an oven to attach sodium hydrate magnesium carbonate (4 (MgCO 3 Mg (OH) 2 nH 2 O) drying step to prepare a powder, and magnesium oxide (MgO) powder to produce magnesium oxide (MgO) powder is prepared by roasting the hydrate magnesium carbonate powder at a constant temperature in the range of 450 to 600 ℃ A magnesium hydroxide slurry manufacturing step of preparing a magnesium hydroxide slurry containing sodium by adding water to the magnesium oxide powder with sodium and performing a hydrolysis reaction to prepare a sodium hydroxide (Mg (OH) 2 ) slurry, and the sodium Hydrothermal synthesis step of hydrothermally synthesized magnesium hydroxide slurry containing the; A solid-liquid separation step of separating magnesium, an impurity removal step of washing to remove impurities attached to the separated magnesium hydroxide, and a magnesium hydroxide drying step of drying the magnesium hydroxide from which impurities are removed to produce high purity magnesium hydroxide. In addition, in the hydrothermal synthesis step, a separate reaction additive is not added, and a hexagonal plate crystallinity is improved by sodium contained in the magnesium hydroxide slurry, thereby providing a high purity magnesium hydroxide.
바람직한 실시예에 있어서, 상기 워싱단계는 분리된 침전물을 DI워터로 1 또는 2회 워싱한다.In a preferred embodiment, the washing step washes the separated precipitate once or twice with DI water.
바람직한 실시예에 있어서, 상기 수열합성단계는 100 내지 250℃ 범위의 일정 온도에서 0.5 내지 2시간 동안 수열합성한다.In a preferred embodiment, the hydrothermal synthesis step is hydrothermally synthesized for 0.5 to 2 hours at a constant temperature in the range of 100 to 250 ℃.
바람직한 실시예에 있어서, 상기 카보네이트용액은 소듐카보네이트(Na2CO3)가 용해된 것을 사용한다.In a preferred embodiment, the carbonate solution is used to dissolve sodium carbonate (Na 2 CO 3 ).
바람직한 실시예에 있어서, 상기 카보네이트용액은 상기 원료용액에 함유된 마그네슘과 탄산이온의 몰비가 1:0.6~1:1.0이 되도록 첨가된다.In a preferred embodiment, the carbonate solution is added so that the molar ratio of magnesium and carbonate ions contained in the raw material solution is 1: 0.6 to 1: 1.0.
바람직한 실시예에 있어서, 상기 수산화물용액은 수산화나트륨(NaOH)이 용해된 것을 사용한다.In a preferred embodiment, the hydroxide solution is used that is dissolved sodium hydroxide (NaOH).
바람직한 실시예에 있어서, 상기 수산화물용액은 상기 원료용액에 함유된 마그네슘과 수산화이온의 몰비가 1:0.1~1:0.3이 되도록 첨가된다.In a preferred embodiment, the hydroxide solution is added so that the molar ratio of magnesium and hydroxide ions contained in the raw material solution is 1: 0.1 to 1: 0.3.
바람직한 실시예에 있어서, 상기 제2혼합용액제조단계는 상기 제2혼합용액의 pH를 8보다 크고 10보다 작은 범위에서 유지한다.In a preferred embodiment, the second mixed solution manufacturing step maintains the pH of the second mixed solution in the range of greater than 8 and less than 10.
바람직한 실시예에 있어서, 상기 산화마그네슘분말 제조단계는 500℃의 온도에서 로스팅한다.In a preferred embodiment, the magnesium oxide powder production step is roasted at a temperature of 500 ℃.
바람직한 실시예에 있어서, 상기 산화마그네슘분말 제조단계를 통해 제조되는 산화마그네슘은 60 내지 100m2/g의 비표면적을 가지며, 카보네이트 성분이 제거된다.In a preferred embodiment, the magnesium oxide prepared through the magnesium oxide powder manufacturing step has a specific surface area of 60 to 100 m 2 / g, carbonate component is removed.
바람직한 실시예에 있어서, 상기 수산화마그네슘건조단계는 50 내지 150℃ 범위의 일정 온도에서 건조한다.In a preferred embodiment, the magnesium hydroxide drying step is dried at a constant temperature in the range of 50 to 150 ℃.
바람직한 실시예에 있어서, 상기 건조단계에서 제조되는 상기 하이드레이트 마그네슘 카보네이트 분말은 마그네슘을 97.0 내지 97.5% 함유하고, 나트륨을 2.5 내지 3.0% 함유하는 것을 특징으로 한다.In a preferred embodiment, the hydrate magnesium carbonate powder prepared in the drying step is characterized by containing 97.0 to 97.5% of magnesium, 2.5 to 3.0% of sodium.
바람직한 실시예에 있어서, 상기 산화마그네슘분말 제조단계에서 제조되는 상기 산화마그네슘 분말은 탄산마그네슘(MgCO3) 결정상이 존재하지 않으며, 나트륨을 2.5% 내지 3.0% 함유하는 것을 특징으로 한다.In a preferred embodiment, the magnesium oxide powder prepared in the magnesium oxide powder production step is characterized in that there is no magnesium carbonate (MgCO 3 ) crystal phase, it contains 2.5% to 3.0% sodium.
본 발명은 다음과 같은 우수한 효과를 갖는다.The present invention has the following excellent effects.
본 발명에 의하면 칼슘, 마그네슘 및 나트륨을 함유하는 원료 용액으로부터 하이드레이트 마그네슘 카보네이트를 제조함과 함께, 99.5% 이상의 고순도의 수산화마그네슘을 제조할 수 있으므로 자원의 고부가가치를 창출할 수 있는 효과가 있다.According to the present invention, since hydrate magnesium carbonate is prepared from a raw material solution containing calcium, magnesium, and sodium, and high purity magnesium hydroxide of 99.5% or more can be produced, high added value of resources can be created.
또한 본 발명에 의하면 수열합성 과정에서 별도의 반응첨가물을 첨가하지 않더라도 하이드레이트 마그네슘 카보네이트 분말 및 산화마그네슘 분말에 불순물로 붙어 있는 나트륨에 의해 육각판상의 결정성을 크게 향상시킬 수 있어 저비용으로 고순도의 수산화마그네슘을 제조할 수 있는 효과가 있다.In addition, according to the present invention, even if a separate reaction additive is not added in the hydrothermal synthesis process, the crystallinity on the hexagonal plate can be greatly improved by sodium adhering to the hydrated magnesium carbonate powder and the magnesium oxide powder. There is an effect that can be prepared.
도 1은 본 발명의 일 실시예에 따라 고순도 수산화마그네슘의 제조방법을 설명하는 공정도이다.1 is a process chart illustrating a method of manufacturing high purity magnesium hydroxide according to an embodiment of the present invention.
도 2는 나트륨이 붙어 있는 하이드레이트 마그네슘 카보네이트 분말의 성분분석표이다.Figure 2 is a component analysis table of sodium hydrate magnesium carbonate powder.
도 3은 나트륨이 붙어 있는 하이드레이트 마그네슘 카보네이트 분말의 XRD 분석결과이다.Figure 3 is an XRD analysis of sodium hydrate magnesium carbonate powder.
도 4는 로스팅과정을 거친 산화마그네슘분말의 XRD 분석결과이다.4 is an XRD analysis result of magnesium oxide powder that has undergone roasting.
도 5는 다양한 온도에서 로스팅과정을 거친 산화마그네슘분말의 입도를 보여주는 결과이다.5 is a result showing the particle size of the magnesium oxide powder that has been roasted at various temperatures.
도 6은 수열합성된 수산화마그네슘의 결정상태를 보여주는 SEM 사진이다.6 is a SEM photograph showing the crystal state of hydrothermally synthesized magnesium hydroxide.
도 7은 200℃ 온도에서 수열합성된 수산화마그네슘의 XRD 분석결과이다.7 is an XRD analysis result of magnesium hydroxide hydrothermally synthesized at a temperature of 200 ℃.
도 8은 본 발명의 일 실시예에 따라 제조된 고순도 수산화마그네슘의 성분분석표이다.8 is a component analysis table of high purity magnesium hydroxide prepared according to one embodiment of the present invention.
도 9는 발명의 일 실시예에 따라 제조된 고순도 수산화마그네슘의 입도 결과를 보여주는 도면이다.9 is a view showing a particle size result of high purity magnesium hydroxide prepared according to an embodiment of the present invention.
본 발명에서 사용되는 용어는 가능한 현재 널리 사용되는 일반적인 용어를 선택하였으나, 특정한 경우는 출원인이 임의로 선정한 용어도 있는데 이 경우에는 단순한 용어의 명칭이 아닌 발명의 상세한 설명 부분에 기재되거나 사용된 의미를 고려하여 그 의미가 파악되어야 할 것이다.The terms used in the present invention were selected as general terms as widely used as possible, but in some cases, the terms arbitrarily selected by the applicant are included. In this case, the meanings described or used in the detailed description of the present invention are considered, rather than simply the names of the terms. The meaning should be grasped.
이하, 첨부한 도면 및 바람직한 실시예들을 참조하여 본 발명의 기술적 구성을 상세하게 설명한다.Hereinafter, with reference to the accompanying drawings and preferred embodiments will be described in detail the technical configuration of the present invention.
그러나, 본 발명은 여기서 설명되는 실시예에 한정되지 않고 다른 형태로 구체화 될 수도 있다. 명세서 전체에 걸쳐 본 발명을 설명하기 위해 사용되는 동일한 참조번호는 동일한 구성요소를 나타낸다.However, the present invention is not limited to the embodiments described herein and may be embodied in other forms. Like reference numerals used to describe the present invention throughout the specification denote like elements.
도 1은 본 발명의 일 실시예에 따라 고순도 수산화마그네슘의 제조방법을 설명하는 공정도이다.1 is a process chart illustrating a method of manufacturing high purity magnesium hydroxide according to an embodiment of the present invention.
본 발명의 기술적 특징은 칼슘, 마그네슘 및 나트륨을 함유하는 원료 용액으로부터 하이드레이트 마그네슘 카보네이트를 제조함과 함께, 99.5% 이상의 고순도의 수산화마그네슘을 제조할 수 있는 방법에 있다. The technical feature of the present invention lies in a method of producing hydrated magnesium carbonate from a raw material solution containing calcium, magnesium and sodium, and at least 99.5% of high purity magnesium hydroxide.
따라서, 본 발명의 일 실시예에 따른 고순도 수산화마그네슘의 제조방법은 크게 나트륨이 붙어 있는 하이드레이트 마그네슘 카보네이트(4(MgCO3)Mg(OH)2nH2O) 분말을 제조하는 단계(S10)와 산화마그네슘 분말을 이용하여 수산화마그네슘을 제조하는 단계(S20)를 포함한다. Thus, the method for producing high purity magnesium hydroxide according to an embodiment of the present invention comprises the steps of preparing a powder of hydrated magnesium carbonate (4 (MgCO 3 ) Mg (OH) 2 nH 2 O) powder with sodium (S10) and oxidation. A magnesium hydroxide is prepared using magnesium powder (S20).
도 1을 참조하면, 상기 나트륨이 붙어 있는 하이드레이트 마그네슘 카보네이트 분말을 제조하는 단계(S10)는 용액준비단계(S11)와, 칼슘카보네이트침전단계(S12), 칼슘카보네이트분리단계(S13), 제1혼합용액제조단계(S14)와, 제2혼합용액제조단계(S15)와, 필터링단계(S16), 워싱단계(S17) 및 건조단계(S18)를 포함하며, 상기 산화마그네슘 분말을 이용하여 수산화마그네슘을 제조하는 단계(S20)는 산화마그네슘분말 제조단계(S21), 수산화마그네슘슬러리 제조단계(S22), 수열합성단계(S23), 고액분리단계(S24), 불순물제거단계(S25) 및 수산화마그네슘건조단계(S26)를 포함한다.Referring to Figure 1, the step of preparing the sodium hydrate magnesium carbonate powder (S10) is a solution preparation step (S11), calcium carbonate precipitation step (S12), calcium carbonate separation step (S13), the first mixing Solution manufacturing step (S14), the second mixed solution production step (S15), filtering step (S16), washing step (S17) and drying step (S18), including magnesium hydroxide using the magnesium oxide powder Manufacturing step (S20) is magnesium oxide powder production step (S21), magnesium hydroxide slurry production step (S22), hydrothermal synthesis step (S23), solid-liquid separation step (S24), impurity removal step (S25) and magnesium hydroxide drying step (S26).
먼저, 원료용액과 카보네이트용액을 준비한다(S11). 여기서, 칼슘, 마그네슘 및 나트륨 함유 원료용액은 해수, 돌로마이트 또는 마그네사이트의 배소 후 침출액, 해수담수화 과정에서 발생하는 고농축 해수를 포함하여 칼슘이온, 마그네슘이온 및 나트륨이온이 동시에 공존하는 용액일 수 있으며, 해수인 경우 pH가 통상 6-7이다. First, a raw material solution and a carbonate solution are prepared (S11). Here, the calcium, magnesium and sodium-containing raw solution may be a solution in which calcium ions, magnesium ions and sodium ions coexist simultaneously, including leachate after roasting seawater, dolomite or magnesite, and highly concentrated seawater generated during seawater desalination. PH is usually 6-7.
본 발명에서 사용한 칼슘, 마그네슘 및 나트륨 함유 원료용액은 호주의 Rio Tino사의 Dempier Bittern용액으로서, Na(84.09g/kg), Mg(9.59g/kg), Ca(0.24g/kg), K(2.91g/kg) 등의 원소가 포함된 용액을 준비하였다. 즉, 본 발명의 실시예에서는 마그네슘(Mg)의 양이 칼슘(Ca)의 양보다 약 40배 정도 많이 함유된 용액을 사용하여 하이드레이트 마그네슘 카보네이트(HMC: Hydrated Magnesium Carbonate)를 제조하였다. The raw material solution containing calcium, magnesium and sodium used in the present invention is Dempier Bittern solution of Rio Tino Co., Australia, Na (84.09 g / kg), Mg (9.59 g / kg), Ca (0.24 g / kg), K (2.91) g / kg) was prepared to contain a solution. That is, in the embodiment of the present invention, hydrated magnesium carbonate (HMC: Hydrated Magnesium Carbonate) was manufactured using a solution containing about 40 times more magnesium (Mg) than the amount of calcium (Ca).
상기 카보네이트용액은 탄산이온을 생성하는 물질을 사용하는데, 예를 들어 소듐카보네이트(Na2CO3) 등 탄산(CO3 2-)기를 포함한 시약을 준비할 수 있다. 이 때, 상기 카보네이트용액은 상기 원료용액에 함유된 마그네슘과 탄산이온의 몰비가 1:0.6~1:1.0가 되도록 첨가되는데, 몰비가 1:0.8인 것이 바람직하다. 한편, 상기 원료용액에 함유된 마그네슘과 탄산이온의 몰비가 1:1.0가 되도록 상기 소듐카보네이트(Na2CO3)를 첨가하면 마그네슘이 모두 MgCO3로 변하게 된다.The carbonate solution uses a material that generates carbonate ions. For example, a reagent including a carbonic acid (CO 3 2- ) group such as sodium carbonate (Na 2 CO 3 ) may be prepared. At this time, the carbonate solution is added so that the molar ratio of magnesium and carbonate ions contained in the raw material solution is 1: 0.6 to 1: 1.0, the molar ratio is preferably 1: 0.8. On the other hand, when the sodium carbonate (Na 2 CO 3 ) is added so that the molar ratio of magnesium and carbonate ions in the raw material solution is 1: 1.0, all the magnesium is changed to MgCO 3 .
준비된 상기 원료 용액과 상기 카보네이트용액을 혼합하고 교반하여 칼슘카보네이트를 침전시키고(S12), 침전된 상기 칼슘카보네이트를 고액분리를 통해 분리시킨다(S13). 이때, 침전된 칼슘카보네이트와 동시에 마그네슘카보네이트도 침전되게 되는데 고액분리를 통해 소량의 마그네슘카보네이트도 함께 분리하게 되어 마그네슘의 손실이 일어나게 된다. 그러나 상기 과정을 통해 하이드레이트 마그네슘 카보네이트의 불순물로 작용하는 칼슘의 대부분을 제거할 수 있으며, 마그네슘의 손실은 고순도 하이드레이트 마그네슘의 순도에 작은 영향만을 미치게 되므로 칼슘제거과정을 거치는 것이 바람직하다. 이는 최초 원료용액에서 상기와 같은 칼슘제거과정을 거친 후의 원료용액의 구성이 Na(82.25g/kg), Mg(8.62g/kg), Ca(0.09g/kg), K(2.62g/kg) 등의 원소가 포함된 용액임을 실험을 통해 확인할 수 있었다.The prepared raw material solution and the carbonate solution are mixed and stirred to precipitate calcium carbonate (S12), and the precipitated calcium carbonate is separated through solid-liquid separation (S13). At this time, magnesium carbonate is precipitated at the same time as precipitated calcium carbonate, and a small amount of magnesium carbonate is also separated through solid-liquid separation, resulting in loss of magnesium. However, the above process can remove most of the calcium acting as an impurity of the hydrated magnesium carbonate, the loss of magnesium has only a small effect on the purity of the high-purity hydrate magnesium, it is preferable to go through the calcium removal process. The composition of the raw material solution after the calcium removal process in the initial raw material solution is Na (82.25g / kg), Mg (8.62g / kg), Ca (0.09g / kg), K (2.62g / kg) Experiments confirmed that the solution contains elements such as.
칼슘카보네이트가 제거된 상기 원료 용액과 상기 카보네이트용액을 혼합하고 교반하여 제1혼합용액을 제조한다(S14). 상기 원료 용액과 상기 카보네이트용액은 혼합과 동시에 침전물이 생성되는데, 생성되는 침전물은 마그네슘카보네이트이며 용액의 pH는 8.6~8.8이다.The first mixed solution is prepared by mixing and stirring the raw material solution from which the calcium carbonate is removed and stirring (S14). The raw material solution and the carbonate solution is mixed with the precipitate is produced, the resulting precipitate is magnesium carbonate and the pH of the solution is 8.6 ~ 8.8.
일정 시간 경과 후, 상기 수산화물용액을 준비하여 상기 제1혼합용액에 혼합하고 교반하여 제2혼합용액을 제조한다(S15). 상기 제1혼합용액과 상기 수산화물용액은 혼합과 동시에 침전물이 생성되는데, 생성되는 침전물은 나트륨이 붙어 있는 하이드레이트 마그네슘 카보네이트(HMC)이다. After a certain time, the hydroxide solution is prepared, mixed with the first mixed solution and stirred to prepare a second mixed solution (S15). The first mixed solution and the hydroxide solution is mixed with the precipitate is produced at the same time, the resulting precipitate is hydrate magnesium carbonate (HMC) is attached to sodium.
이때, 상기 수산화물용액은 제2혼합용액의 pH가 8~10을 유지하도록 조절되는데, pH가 10을 넘지 않도록 유지하는 것이 보다 바람직하다. pH가 10을 넘게 되면 생성되는 침전물이 하이드레이트 마그네슘 카보네이트가 아니라 마그네슘카보네이트(MgCO3)와 수산화마그네슘(Mg(OH)2)이 단독으로 생성되기 때문이다.At this time, the hydroxide solution is adjusted to maintain the pH of the second mixed solution of 8 to 10, it is more preferable to maintain the pH does not exceed 10. This is because when the pH exceeds 10, the precipitate formed is not hydrated magnesium carbonate but magnesium carbonate (MgCO 3 ) and magnesium hydroxide (Mg (OH) 2 ) alone.
한편, 상기 수산화물용액은 수산화이온을 생성하는 물질을 사용하는데, 예를 들어 수산화나트륨(NaOH) 등 수산화(OH-)기를 포함한 시약을 준비할 수 있다. 이 때, 상기 수산화물용액은 상기 원료용액에 함유된 마그네슘과 수산화이온의 몰비가 1:0.1~1:0.3가 되도록 첨가되는데, 몰비가 1:0.2인 것이 바람직하다. On the other hand, the hydroxide solution, such as sodium (NaOH), such as hydroxide (OH -) hydroxide to use a material generating hydroxide ions can be prepared a reagent including a group. At this time, the hydroxide solution is added so that the molar ratio of magnesium and hydroxide ions contained in the raw material solution is 1: 0.1 ~ 1: 0.3, it is preferable that the molar ratio is 1: 0.2.
제2혼합용액제조단계에서 침전된 나트륨이 붙어 있는 하이드레이트 마그네슘 카보네이트(HMC)는 이후 필터링단계(S16)를 통해 분리되며, 침전물에 붙어 있는 나트륨 이외의 불순물을 제거하기 위해 워싱단계(S17)를 실시한 후, 오븐에서의 건조단계(S18)를 실시하면 나트륨이 붙어 있는 하이드레이트 마그네슘 카보네이트(HMC)가 생성된다.Sodium hydrate magnesium carbonate (HMC) precipitated in the second mixed solution manufacturing step is separated through a filtering step (S16), and the washing step (S17) was carried out to remove impurities other than sodium attached to the precipitate. Then, the drying step (S18) in the oven is produced to the sodium hydrate magnesium carbonate (HMC) is attached.
침전된 상기 하이드레이트 마그네슘 카보네이트에는 Na, K, Ca, Cl, SO4 2- 등의 불순물이 붙어 있다. 초고순도의 하이드레이트 마그네슘 카보네이트를 제조하기 위해서는 모든 불순물을 제거하여야 하나, 본 발명의 실시예에서는 고순도의 하이드레이트 마그네슘 카보네이트를 제조하면서도, 저비용으로 수산화마그네슘을 제조하기 위해서 나트륨을 제거하지 않고 남겨둔다. 즉, DI워터에 1회 또는 2회 정도 워싱을 실시하면 나트륨(Na) 성분을 어느 정도 남겨두면서 나머지 불순물을 제거할 수 있다. 제거되지 않고 하이드레이트 마그네슘 카보네이트에 붙어 있는 나트륨 성분은 후공정인 수열합성단계(S23)에서 수산화마그네슘의 육각판상의 결정성을 향상시키는 촉매로서 역할을 한다.The precipitated hydrate magnesium carbonate is attached to impurities such as Na, K, Ca, Cl, SO 4 2- . All impurities must be removed in order to prepare ultra-high hydrate magnesium carbonate, but in the embodiment of the present invention, while manufacturing high-purity hydrate magnesium carbonate, it is left without removing sodium to prepare magnesium hydroxide at low cost. In other words, if the DI water is washed once or twice, the remaining impurities may be removed while leaving some sodium (Na). The sodium component, which is not removed and attached to the hydrate magnesium carbonate, serves as a catalyst for improving the crystallinity on the hexagonal plate of magnesium hydroxide in the hydrothermal synthesis step (S23), which is a post-process.
생성되는 하이드레이트 마그네슘 카보네이트(HMC)는 4(MgCO3)Mg(OH)24H2O의 경질 하이드레이트 마그네슘 카보네이트나 4(MgCO3)Mg(OH)25H2O와 4(MgCO3)Mg(OH)28H2O의 중질 하이드레이트 마그네슘 카보네이트일 수 있는데, 상기 건조과정에서의 온도범위를 조절함에 따라 조절할 수 있다.The resulting hydrate magnesium carbonate (HMC) was either 4 (MgCO 3 ) Mg (OH) 2 4H 2 O hard hydrate magnesium carbonate or 4 (MgCO 3 ) Mg (OH) 2 5H 2 O and 4 (MgCO 3 ) Mg (OH ) 2 8H 2 O It may be a heavy hydrate magnesium carbonate, it can be adjusted by adjusting the temperature range in the drying process.
상기 건조단계(S18)에서 제조되는 하이드레이트 마그네슘 카보네이트 분말은 마그네슘을 97.0 내지 97.5% 함유하고, 나트륨을 2.5 내지 3.0% 함유한다.The hydrated magnesium carbonate powder prepared in the drying step (S18) contains 97.0 to 97.5% of magnesium and 2.5 to 3.0% of sodium.
한편, 생성된 하이드레이트 마그네슘 카보네이트(HMC)를 800 내지 1000℃의 고온에서 로스팅(roasting)하여 고순도의 산화마그네슘(MgO)을 얻어낼 수도 있다.Meanwhile, the resulting hydrate magnesium carbonate (HMC) may be roasted at a high temperature of 800 to 1000 ° C. to obtain high purity magnesium oxide (MgO).
계속해서, 상기 산화마그네슘분말 제조단계(S21)에서는 제조된 나트륨이 붙어 있는 하이드레이트 마그네슘 카보네이트(HMC)를 로스팅하여 제조한다. Subsequently, in the magnesium oxide powder manufacturing step (S21), the prepared sodium hydrate magnesium carbonate (HMC) is roasted and manufactured.
상기 하이드레이트 마그네슘 카보네이트(HMC)를 로스팅하면 로스팅 과정 중 H2O와 CO2가 사라지게 되고 산화마그네슘(MgO)이 남게 되는데, 고순도의 산화마그네슘 분말을 얻어낼 수 있다. When the hydrate magnesium carbonate (HMC) is roasted, H 2 O and CO 2 are lost during the roasting process, and magnesium oxide (MgO) is left, and magnesium oxide powder of high purity can be obtained.
여기서, 로스팅 과정은 450 내지 600℃ 범위의 일정 온도에서 약 1시간 정도 수행하는 것이 바람직하다. 450℃ 이하에서 로스팅할 경우 카보네이트성분(CO3)이 제거되지 않아 가수분해가 어려우며, 600℃ 이상에서 로스팅할 경우 비표면이 닫힌 상태로 존재하여 가수분해가 어렵기 때문이다. 500℃의 온도에서 약 1시간 정도 로스팅할 경우 카보네이트성분(CO3)이 제거될 뿐만 아니라 비표면적이 60 내지 100m2/g 정도로 넓어 가수분해 반응이 잘 이루어지므로 가장 바람직하다.Here, the roasting process is preferably performed for about 1 hour at a constant temperature range of 450 to 600 ℃. When roasting at 450 ℃ or below, carbonate component (CO 3 ) is not removed, making it difficult to hydrolyze. When roasting at 600 ℃ or above, the specific surface is closed This is because hydrolysis is difficult because it exists in a state. When roasting for about 1 hour at a temperature of 500 ℃ is not only the carbonate component (CO 3 ) is removed, the specific surface area is 60 to 100 m 2 / g is wide because the hydrolysis reaction is well made is most preferred.
상기 산화마그네슘분말 제조단계(S21)에서 제조되는 상기 산화마그네슘 분말은 탄산마그네슘(MgCO3) 결정상이 존재하지 않고 산화마그네슘(MgO) 결정상만 존재하며, 나트륨을 2.5% 내지 3.0% 정도 함유하고 있다.The magnesium oxide powder prepared in the magnesium oxide powder manufacturing step (S21) does not include a magnesium carbonate (MgCO 3 ) crystal phase, but only a magnesium oxide (MgO) crystal phase and contains about 2.5% to 3.0% of sodium.
이어서, 상기 수산화마그네슘슬러리 제조단계(S22)에서는 상기 나트륨이 붙어 있는 산화마그네슘 분말에 물을 첨가하고 가수분해반응을 수행하여 나트륨이 붙어 있는 수산화마그네슘(Mg(OH)2) 슬러리를 제조한다. 본 발명의 실시예에서는 가수분해반응을 수행함에 있어 물 이외의 가수분해 촉진제와 같은 물질을 필요로 하지 않는다.Subsequently, in the magnesium hydroxide slurry production step (S22), water is added to the magnesium oxide powder with sodium and hydrolysis is performed to prepare a magnesium hydroxide (Mg (OH) 2 ) slurry with sodium. In the embodiment of the present invention, the hydrolysis reaction does not require a material such as a hydrolysis accelerator other than water.
이어서, 상기 수열합성단계(S23)에서는 상기 나트륨이 붙어 있는 수산화마그네슘 슬러리를 수열합성하여 육각판상의 결정성을 향상시킨다. 상기 수열합성단계(S23)는 100 내지 250℃ 범위의 일정 온도에서 0.5 내지 2시간 동안 수행하는 것이 바람직하며, 제조되는 수산화마그네슘은 육각판상 형태의 결정구조를 갖게 된다. Subsequently, in the hydrothermal synthesis step (S23), the sodium hydroxide slurry with sodium is hydrothermally synthesized to improve crystallinity on the hexagonal plate. The hydrothermal synthesis step (S23) is preferably carried out for 0.5 to 2 hours at a predetermined temperature in the range of 100 to 250 ℃, the magnesium hydroxide to be prepared will have a hexagonal plate-like crystal structure.
본 발명의 실시예어서는 별도의 반응첨가물을 첨가하지 않고서도 수산화마그네슘의 수열합성이 가능하다. 그 이유는 수산화마그네슘 슬러리에는 약 2% 이상의 나트륨(Na)성분이 함유되어 있기 때문인데, 나트륨 성분이 촉매로서 역할을 수행하며 이온강도에 영향을 미쳐 육각판상의 결정성을 크게 향상시키는 것이다.In the embodiment of the present invention, the hydrothermal synthesis of magnesium hydroxide is possible without adding a separate reaction additive. The reason is that the magnesium hydroxide slurry contains about 2% or more sodium (Na) component, which acts as a catalyst and greatly influences the ionic strength to greatly improve the crystallinity of the hexagonal plate.
계속해서, 상기 고액분리단계(S24)에서는 수열합성된 상기 수산화마그네슘을 분리하고, 상기 불순물제거단계(S25)에서는 분리된 상기 수산화마그네슘에 붙은 불순물을 제거하기 위해 세척한다.Subsequently, in the solid-liquid separation step (S24), the hydrothermally synthesized magnesium hydroxide is separated, and in the impurity removal step (S25), the magnesium hydroxide is washed to remove impurities attached to the separated magnesium hydroxide.
마지막으로, 상기 수산화마그네슘건조단계(S26)에서는 불순물이 제거된 상기 수산화마그네슘을 건조하여 고순도 수산화마그네슘을 제조한다. 상기 수산화마그네슘건조단계는 50 내지 150℃ 범위의 일정 온도에서 건조하는 것이 바람직하다.Finally, in the magnesium hydroxide drying step (S26), the magnesium hydroxide from which impurities are removed is dried to produce high purity magnesium hydroxide. The magnesium hydroxide drying step is preferably dried at a predetermined temperature in the range of 50 to 150 ℃.
상술한 본 발명의 일 실시예에 따른 고순도 수산화마그네슘의 제조방법에 의하면 마그네슘(Mg) 함량이 99.5% 이상인 고순도 수산화마그네슘을 제조할 수 있다.According to the method of manufacturing high purity magnesium hydroxide according to the embodiment of the present invention described above, high purity magnesium hydroxide having a magnesium (Mg) content of 99.5% or more can be prepared.
실시예 1Example 1
(S11) 원료용액 및 카보네이트용액 준비단계(S11) preparing the raw material solution and carbonate solution
칼슘이온, 마그네슘이온 및 나트륨이온이 동시에 공존하는 원료용액과 카보네이트용액을 준비하는 단계로, 본 실시예에서는 카보네이트용액으로 소듐카보네이트(Na2CO3)를 사용하였다. 원료용액으로는 호주의 Rio Tino사의 Dempier Bittern용액을 희석하여 사용하였는데, Na(84.09g/kg), Mg(9.59g/kg), Ca(0.24g/kg), K(2.91g/kg) 등의 원소가 포함된 용액 즉, 마그네슘(Mg)의 양이 칼슘(Ca)의 양보다 약 40배 정도 많이 함유된 용액을 사용하였다. Preparing a raw material solution and a carbonate solution in which calcium ions, magnesium ions, and sodium ions coexist at the same time, in this embodiment, sodium carbonate (Na 2 CO 3 ) was used as the carbonate solution. As a raw material solution, a dilute solution of Dempier Bittern from Rio Tino of Australia was used. Na (84.09 g / kg), Mg (9.59 g / kg), Ca (0.24 g / kg), K (2.91 g / kg), etc. A solution containing an element of, that is, a solution containing about 40 times more amount of magnesium (Mg) than the amount of calcium (Ca) was used.
마그네슘(Mg)이 9.6g/kg이 함유된 원료용액 500㎖를 준비한다. 원료용액에 함유된 마그네슘과 탄산이온(CO3 2-)의 몰비가 1:0.8이 되도록 1.932M의 카보네이트용액을 만드는데, 소듐카보네이트(Na2CO3) 고상 시약 3.48g을 용해시켜 제조한다.Prepare 500 ml of a raw material solution containing 9.6 g / kg of magnesium (Mg). A carbonate solution of 1.932M is prepared so that the molar ratio of magnesium and carbonate ions (CO 3 2- ) contained in the raw material solution is 1: 0.8, prepared by dissolving 3.48 g of sodium carbonate (Na 2 CO 3 ) solid phase reagent.
(S12) 칼슘카보네이트 침전단계(S12) calcium carbonate precipitation step
칼슘이온, 마그네슘이온 및 나트륨이온이 동시에 공존하는 원료용액에 카보네이트용액을 첨가하여 칼슘카보네이트를 침전시키는 단계이다. 즉, 최종산물인 HMC의 불순물로 작용할 수 있는 칼슘(Ca)을 제거하기 위한 공정이다. 원료용액에 함유된 마그네슘과 탄산이온(CO3 2-) 의 몰비가 1:0.8이 되도록 만든 카보네이트용액을 원료용액과 혼합하여 1시간 정도 교반하면 칼슘카보네이트가 침전하게되는데, 이 때의 반응은 [반응식 1]과 같다.It is a step of precipitating calcium carbonate by adding a carbonate solution to a raw material solution in which calcium, magnesium and sodium ions coexist. In other words, it is a process for removing calcium (Ca) that may act as an impurity of the final product HMC. Magnesium carbonate (CO 3 2- ) contained in the raw material solution is mixed with the raw material solution and mixed with the raw material solution for about 1 hour, and the calcium carbonate precipitates. Scheme 1].
[반응식 1]
Ca2+ + Na2CO3 → 2Na+ + CaCO3↓Ca 2+ + Na 2 CO 3 → 2Na + + CaCO 3 ↓
Mg2+ + Na2CO3 → 2Na+ + MgCO3↓ Mg 2+ + Na 2 CO 3 → 2Na + +
(S13) 칼슘카보네이트 분리단계(S13) calcium carbonate separation step
S12단계에서 침전된 칼슘카보네이트는 고액분리를 통해 분리되는데, 진공펌프(Vaccum Pump)를이용한감압여과를 통해 분리된다.Calcium carbonate precipitated in step S12 is separated by solid-liquid separation, and is separated by vacuum filtration using a vacuum pump.
이때 원료용액과 카보네이트용액이 혼합된 용액에 남아있는 마그네슘과 칼슘의 양을 확인한 결과, Na(82.25g/kg), Mg(8.62g/kg), Ca(0.09g/kg), K(2.62g/kg) 등으로 구성되었다. 즉, 칼슘제거과정을 통해 마그네슘이 소량 제거되었으나 칼슘이 거의 제거됨으로써 고순도 HMC를 제조할 수 있는 이점이 있다.At this time, the amount of magnesium and calcium remaining in the mixed solution of the raw material solution and the carbonate solution was determined. Na (82.25g / kg), Mg (8.62g / kg), Ca (0.09g / kg), K (2.62g / kg) and the like. That is, a small amount of magnesium is removed through the calcium removal process, but there is an advantage in that high purity HMC can be manufactured by almost removing calcium.
(S14) 제1혼합용액제조단계(S14) first mixed solution manufacturing step
칼슘카보네이트가 제거된 원료용액에 카보네이트용액을 첨가하여 마그네슘카보네이트를 침전시키는 단계이다. 원료용액에 함유된 마그네슘과 탄산이온(CO3 2-) 의 몰비가 1:0.8이 되도록 만든 카보네이트용액을 원료용액과 혼합하여 2시간 정도 교반하면 마그네슘카보네이트가 침전하게되는데, 이 때의 반응은 [반응식 2]와 같으며, 제1혼합용액의 pH는 8.6에서 8.8을 유지한다.The step of precipitating magnesium carbonate by adding a carbonate solution to the raw material solution from which calcium carbonate has been removed. Magnesium carbonate is mixed with the raw material solution and mixed with the raw material solution for about 2 hours. The carbonate solution prepared so that the molar ratio of magnesium and carbonate ion (CO 3 2- ) in the starting solution is 1: 0.8. Scheme 2], the pH of the first mixed solution is maintained at 8.6 to 8.8.
[반응식 2]
4Mg2+ + 4Na2CO3 + 12H2O → 4(MgCO3·3H2O)+ 8Na+
4Mg 2+ + 4Na 2 CO 3 + 12H 2 O → 4 (
(S15) 제2혼합용액제조단계(나트륨 함유 하이드레이트 카보네이트 침전)(S15) second mixed solution production step (sodium hydrate carbonate precipitation)
제1혼합용액제조단계(S14)를 수행한 후, 나트륨이 붙어 있는 하이드레이트 마그네슘 카보네이트를 얻기 위해 제1혼합용액에 수산화물용액을 첨가하여 제2혼합용액을 제조하는 단계이다. 본 실시예에서는 수산화물용액으로 수산화나트륨(NaOH)을 사용하였으며, 원료용액에 함유된 마그네슘과 수산화이온(OH-)의 몰비가 1:0.2가 되도록 2.415M의 수산화물용액용액을 만드는데, 수산화나트륨(NaOH) 고상 시약 135.25g을 1.4L 해수에 용해시켜 제조한다.After performing the first mixed solution preparing step (S14), a second mixed solution is prepared by adding a hydroxide solution to the first mixed solution to obtain hydrated magnesium carbonate with sodium. In this embodiment, we used sodium hydroxide (NaOH) solution as a hydroxide, a magnesium and hydroxide ions (OH -) contained in the raw material solution of the molar ratio of 1: Making a hydroxide solution of a solution of 2.415M to 0.2, sodium hydroxide (NaOH ) Is prepared by dissolving 135.25 g of solid phase reagent in 1.4 L of seawater.
제1혼합용액과 수산화물용액을 혼합하여 4시간 정도 교반하면 하이드레이트 마그네슘카보네이트가 침전하게되는데, 이 때의 반응은 [반응식 3]과 같으며, 제2혼합용액의 pH는 10을 넘지 않는 범위에서 유지한다.When the first mixed solution and the hydroxide solution are mixed and stirred for about 4 hours, hydrate magnesium carbonate precipitates. The reaction at this time is as shown in [Scheme 3], and the pH of the second mixed solution is maintained within a range not exceeding 10. do.
[반응식 3]
4(MgCO3·3H2O)+ Mg2+ + 2NaOH → 4(MgCO3)·Mg(OH)2·8H2O) + 2Na++ 4H2O 4 (MgCO 3 · 3H 2 O) + Mg 2+ + 2NaOH → 4 (MgCO 3 ) Mg (OH) 2 8H 2 O) + 2Na + + 4H 2 O
(S16)필터링 단계(S16) Filtering Step
나트륨이 붙어 있는 하이드레이트 마그네슘 카보네이트가 침전된 제2혼합용액을 진공펌프(Vaccum Pump)를이용해 감압여과를 통한 필터링을 수행하는 단계이다. The second mixed solution in which the hydrated magnesium carbonate with sodium is precipitated is filtered through a vacuum pump using a vacuum pump.
(S17) 워싱(washing)단계(S17) washing step
필터링 후 침전된 하이드레이트 마그네슘 카보네이트에 붙어 있는 불순물(Na, K, Ca, Cl, SO4 2- 등) 중 나트륨을 제외한 불순물을 제거하기 위해 DI 워터에 1회 또는 2회 정도 워싱을 실시하는 단계이다.Washing is performed once or twice in DI water to remove impurities except sodium among impurities (Na, K, Ca, Cl, SO 4 2- etc.) attached to precipitated hydrate magnesium carbonate after filtering. .
(S18) 건조단계(S18) drying step
워싱단계를 거친 하이드레이트 마그네슘 카보네이트를 건조하는 단계로서, 오븐에서 약 100℃ 정도의 온도에서 건조한다. 제조되는 상기 하이드레이트 마그네슘 카보네이트 분말은 마그네슘 97.16%, 나트륨 2.59% 함유하고 있다.Drying the washed hydrated magnesium carbonate, and dried in an oven at a temperature of about 100 ℃. The hydrated magnesium carbonate powder prepared contains 97.16% magnesium and 2.59% sodium.
도 2는 나트륨이 붙어 있는 하이드레이트 마그네슘 카보네이트 분말의 성분분석표이고, 도 3은 나트륨이 붙어 있는 하이드레이트 마그네슘 카보네이트 분말의 XRD 분석결과이다.Figure 2 is a component analysis table of sodium hydrate magnesium carbonate powder, Figure 3 is the XRD analysis of sodium hydrate magnesium carbonate powder.
도 2를 참조하면, 침전된 하이드레이트 마그네슘 카보네이트의 구성 성분을 알 수 있는데, 마그네슘(Mg)이 97.16%로서 고순도의 마그네슘을 함유하고 있으며, 나트륨(Na) 성분이 2.59% 함유되어 있음을 알 수 있다.Referring to Figure 2, it can be seen that the constituents of precipitated hydrate magnesium carbonate, magnesium (Mg) is 97.16% containing high purity magnesium, it can be seen that the sodium (Na) component 2.59%. .
도 3을 참조하면, XRD 분석결과 하이드레이트 마그네슘 카보네이트(HMC)이 생성되었고, NaCl이 붙어 있음을 확인 할 수 있다.Referring to Figure 3, the XRD analysis results show that hydrated magnesium carbonate (HMC) was produced, the NaCl is attached.
(S21) 나트륨이 붙어 있는 산화마그네슘분말 제조단계(S21) step of manufacturing magnesium oxide powder with sodium
건조단계를 거쳐 제조된 나트륨이 붙어 있는 하이드레이트 마그네슘 카보네이트를 로스팅(Roasting)하는 단계로서, 500℃에서 1시간 동안 로스팅하면 로스팅 과정 중 H2O와 CO2가 사라지고 최종적으로 산화마그네슘(MgO)이 남게 되는데, 나트륨이 붙어 있는 산화마그네슘을 얻어낼 수 있다. 이 때의 반응은 [반응식 4]와 같다.Roasting the hydrated magnesium carbonate prepared by the drying step with sodium, and when roasted at 500 ° C. for 1 hour, H 2 O and CO 2 disappear during the roasting process, and finally magnesium oxide (MgO) remains. Magnesium oxide with sodium can be obtained. The reaction at this time is shown in [Scheme 4].
[반응식 4]
4(MgCO3)·Mg(OH)2·nH2O) + Na+ → 5MgO + 4CO2↑ + (n+1)H2O↑ + Na+
4 (MgCO 3) · Mg ( OH) 2 · nH 2 O) + Na + → 5MgO +
도 4는 로스팅과정을 거친 산화마그네슘분말의 XRD 분석결과이고, 도 5는 다양한 온도에서 로스팅과정을 거친 산화마그네슘분말의 입도를 보여주는 결과이다.4 is an XRD analysis result of the magnesium oxide powder which has been roasted, and FIG. 5 is a result showing the particle size of the magnesium oxide powder which has been roasted at various temperatures.
도 4를 참조하면, 건조과정을 거친 하이드레이트 마그네슘 카보네이트(HMC)를 500℃에서 1시간 동안 로스팅하여 얻어진 산화마그네슘 산물을 확인 할 수 있는데, XRD 분석결과 MgCO3가 없는 100% MgO 결정상을 보여주고 있음을 확인할 수 있으며, NaCl 역시 붙어 있음을 확인 할 수 있다. 한편, 400℃ 및 600℃에서 각각 1시간 동안 로스팅하여 얻어진 산물의 경우에는 MgCO3 와 MgO의 결정상이 모두 존재함을 확인하였다.Referring to FIG. 4, magnesium oxide product obtained by roasting the dried hydrated magnesium carbonate (HMC) at 500 ° C. for 1 hour can be confirmed. The XRD analysis shows a 100% MgO crystal phase without MgCO 3 . It can be seen that NaCl is also attached. On the other hand, in the case of the product obtained by roasting at 400 ℃ and 600 ℃ for 1 hour, respectively, it was confirmed that both the crystal phase of MgCO 3 and MgO.
도 5를 참조하면, 건조과정을 거친 하이드레이트 마그네슘 카보네이트를 500℃에서 1시간 동안 로스팅한 결과, 비표면적 값이 62㎡/g로 측정되었음을 알 수 있다. 로스팅 과정에 있어서 온도별 비표면적 변화를 살펴보면, 450℃에서 MgCO3가 분해되기 시작하면서 비표면적 값이 커지기 시작하였고, 500℃에서 비표면적의 최대값을 얻을 수 있음을 알 수 있으며, 650℃ 이상의 온도에서는 카보네이트성분과 물분자가 빠져나가 기공이 닫히기 시작하면서 비표면적 값이 작아지는 것을 알 수 있다.Referring to FIG. 5, when the dried hydrated magnesium carbonate was roasted at 500 ° C. for 1 hour, it can be seen that the specific surface area value was measured as 62
(S22) 나트륨을 함유하는 수산화마그네슘슬러리 제조단계(S22) manufacturing step of magnesium hydroxide slurry containing sodium
나트륨이 붙어 있는 산화마그네슘 분말에 물을 첨가하고 가수분해반응을 수행하여 나트륨이 붙어 있는 수산화마그네슘(Mg(OH)2) 슬러리를 제조한다. 이 때의 반응은 [반응식 5]와 같다.Magnesium hydroxide (Mg (OH) 2 ) slurry is prepared by adding water to the magnesium oxide powder with sodium and performing a hydrolysis reaction. The reaction at this time is shown in [Scheme 5].
[반응식 5]Scheme 5
MgO + H2O + Na+ → Mg(OH)2 + Na+ MgO + H 2 O + Na + → Mg (OH) 2 + Na +
(S23) 수열합성단계(S23) hydrothermal synthesis step
가수분해반응을 통해 제조된 나트륨을 함유하는 수산화마그네슘 슬러리를 수열합성하여 육각판상의 결정성을 향상시키는 단계로서, 200℃ 온도에서 약 1시간 동안 수열합성을 수행한다.Hydrothermal synthesis of the magnesium hydroxide slurry containing sodium prepared by the hydrolysis reaction to improve the crystallinity on the hexagonal plate, hydrothermal synthesis is carried out at 200 ℃ temperature for about 1 hour.
도 6은 수열합성된 수산화마그네슘의 결정상태를 보여주는 SEM 사진이고, 도 7은 200℃ 온도에서 수열합성된 수산화마그네슘의 XRD 분석결과이다.6 is a SEM photograph showing the crystal state of hydrothermally synthesized magnesium hydroxide, Figure 7 is an XRD analysis of the hydrothermally synthesized magnesium hydroxide at 200 ℃ temperature.
도 6(c)를 참조하면, 200℃ 온도에서 약 1시간 동안 나트륨을 함유하는 수산화마그네슘 슬러리를 수열합성한 결과, 결정성이 크게 향상되어 육각 판상 형태의 결정구조를 보여주고 있음을 확인할 수 있다. 한편, 도 6(a) 및 6(b)는 나트륨을 함유하지 않은 수산화마그네슘 슬러리의 수열합성 결과를 보여주는 SEM사진으로서, 육각 판상 형태의 결정성을 보여 주지 못하고 있음을 확인할 수 있다.Referring to FIG. 6 (c), as a result of hydrothermally synthesizing the magnesium hydroxide slurry containing sodium at about 200 ° C. for about 1 hour, the crystallinity was greatly improved to show that the hexagonal plate-like crystal structure was shown. . On the other hand, Figure 6 (a) and 6 (b) is a SEM photograph showing the results of the hydrothermal synthesis of the magnesium hydroxide slurry containing no sodium, it can be seen that does not show the crystallinity of the hexagonal plate shape.
도 7을 참조하면, 수열합성단계(S23)를 통해 얻어된 수산화마그네슘 산물을 확인 할 수 있는데, XRD 분석결과 수산화마그네슘(Mg(OH)2)이 잘 형성되었음을 확인 할 수 있다. Referring to Figure 7, it can be confirmed that the magnesium hydroxide product obtained through the hydrothermal synthesis step (S23), XRD analysis confirmed that the well formed magnesium hydroxide (Mg (OH) 2 ) can do.
(S24) 고액분리단계(S24) solid-liquid separation step
수산화마그네슘 슬러리를 진공펌프(Vaccum Pump)를이용해감압여과를 통한 고액분리를 수행하는 단계이다. Magnesium hydroxide slurry is a step of performing solid-liquid separation through vacuum filtration using a vacuum pump.
(S25) 불순물제거단계(S25) impurity removal step
고액분리 후 침전된 수산화마그네슘에 붙어 있는 불순물(Na 등)을 제거하기 위해 DI 워터에 수 차례(3회 정도) 워싱을 실시하는 단계이다.After solid-liquid separation, DI water is washed several times (about 3 times) to remove impurities (such as Na) adhering to the precipitated magnesium hydroxide.
(S26) 수산화마그네슘건조단계(S26) Magnesium Hydroxide Drying Step
불순물이 제거된 수산화마그네슘을 건조하여 고순도 수산화마그네슘을 제조한다. 상기 수산화마그네슘건조단계는 100℃ 내외의 온도에서 건조하는 단계이다.Magnesium hydroxide from which impurities are removed is dried to prepare high purity magnesium hydroxide. The magnesium hydroxide drying step is a step of drying at a temperature of about 100 ℃.
도 8은 본 발명의 일 실시예에 따라 제조된 고순도 수산화마그네슘의 성분분석표이고, 도 9는 발명의 일 실시예에 따라 제조된 고순도 수산화마그네슘의 입도 결과를 보여주는 도면이다.8 is a component analysis table of high purity magnesium hydroxide prepared according to one embodiment of the present invention, and FIG. 9 is a view showing particle size results of high purity magnesium hydroxide prepared according to an embodiment of the present invention.
도 8을 참조하면, 제조된 수산화마그네슘의 구성 성분을 알 수 있는데, 마그네슘(Mg)이 99.55%로서 고순도의 마그네슘을 함유하고 있음을 알 수 있다.Referring to Figure 8, it can be seen that the components of the prepared magnesium hydroxide, magnesium (Mg) it can be seen that it contains 99.55% of high purity magnesium.
도 9를 참조하면, 하이드레이트 마그네슘 카보네이트(HMC) 제조 공정 중 Na2CO3의 몰 농도에 따라 합성된 HMC를 가수분해한 산물과, 수열합성(200℃, 1시간)하여 제조한 Mg(OH)2의 입도 분석결과를 확인할 수 있다. 입도 분석결과, HMC를 가수분해한 산물의 평균입도(a)는 각각 12.9㎛, 13.3㎛, 13.4㎛를 나타냈으나, 수열합성하여 제조한 Mg(OH)2의 경우 평균입도(b)가 각각 1.5㎛, 1.7㎛, 4.6㎛로서 초미립을 형성하고 있음을 알 수 있다. 이는 수열합성 공정 중 나노 크기의 HMC 입자가 분해 및 성장 과정을 거치면서 작아지는 것으로 사료된다.Referring to FIG. 9, a product obtained by hydrolyzing the HMC synthesized according to the molar concentration of Na 2 CO 3 in the hydrate magnesium carbonate (HMC) manufacturing process, and Mg (OH) prepared by hydrothermal synthesis (200 ° C., 1 hour) The result of particle size analysis of 2 can be confirmed. As a result of particle size analysis, the average particle size (a) of HMC-hydrolyzed products was 12.9 μm, 13.3 μm, and 13.4 μm, respectively. However, for Mg (OH) 2 manufactured by hydrothermal synthesis, the average particle size (b) was respectively It is understood that ultrafine particles are formed as 1.5 µm, 1.7 µm, and 4.6 µm. It is thought that the nano-sized HMC particles become smaller as they are decomposed and grown during hydrothermal synthesis.
본 발명은 이상에서 살펴본 바와 같이 바람직한 실시 예를 들어 도시하고 설명하였으나, 상기한 실시 예에 한정되지 아니하며 본 발명의 정신을 벗어나지 않는 범위 내에서 당해 발명이 속하는 기술분야에서 통상의 지식을 가진 자에 의해 다양한 변경과 수정이 가능할 것이다.Although the present invention has been shown and described with reference to preferred embodiments as described above, it is not limited to the above-described embodiments and those skilled in the art without departing from the spirit of the present invention. Various changes and modifications will be possible.
본 발명에 의하면 마그네슘 및 나트륨을 함유하는 원료 용액으로부터 하이드레이트 마그네슘 카보네이트를 제조함과 함께, 99.5% 이상의 고순도의 수산화마그네슘을 제조할 수 있으므로 자원의 고부가가치를 창출할 수 있는 효과가 있다.According to the present invention, while producing hydrated magnesium carbonate from a raw material solution containing magnesium and sodium, it is possible to produce a high purity magnesium hydroxide of 99.5% or more, there is an effect that can create a high added value of resources.
본 발명에 의해 제조된 고순도의 수산화마그네슘은 제산제, 염화비닐의 안정제, 완화제, 배연 탈황제, 산화마그네슘 비료, 식품첨가물, 수지의 난연제 등 다양한 산업에 유용하게 이용될 수 있다.The high purity magnesium hydroxide prepared by the present invention can be usefully used in various industries such as antacids, stabilizers of vinyl chloride, stabilizers, flue gas desulfurization agents, magnesium oxide fertilizers, food additives, and flame retardants of resins.
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| CN110127734A (en) * | 2019-07-05 | 2019-08-16 | 山东理工大学 | A kind of preparation method of dirhombohedral anhydrous magnesium carbonate |
| CN110156054B (en) * | 2019-07-05 | 2021-11-09 | 山东理工大学 | Preparation method of rhombohedral anhydrous magnesium carbonate |
| CN110127734B (en) * | 2019-07-05 | 2021-11-09 | 山东理工大学 | Preparation method of double-rhombohedron anhydrous magnesium carbonate |
| CN110217809B (en) * | 2019-07-05 | 2021-11-09 | 山东理工大学 | Preparation method of rhombohedral short column anhydrous magnesium carbonate |
| CN113493215A (en) * | 2021-07-21 | 2021-10-12 | 吉林大学 | Preparation method of active magnesium hydroxide |
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