WO2018147281A1 - Hydrocarbon production method, production apparatus therefor, production system therefor, and biocrude production method - Google Patents
Hydrocarbon production method, production apparatus therefor, production system therefor, and biocrude production method Download PDFInfo
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- WO2018147281A1 WO2018147281A1 PCT/JP2018/004023 JP2018004023W WO2018147281A1 WO 2018147281 A1 WO2018147281 A1 WO 2018147281A1 JP 2018004023 W JP2018004023 W JP 2018004023W WO 2018147281 A1 WO2018147281 A1 WO 2018147281A1
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- Prior art keywords
- biocrude
- biomass
- catalytic cracking
- hydrocarbon
- fluid catalytic
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G1/00—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G3/00—Production of liquid hydrocarbon mixtures from oxygen-containing organic materials, e.g. fatty oils, fatty acids
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G47/00—Cracking of hydrocarbon oils, in the presence of hydrogen or hydrogen- generating compounds, to obtain lower boiling fractions
- C10G47/24—Cracking of hydrocarbon oils, in the presence of hydrogen or hydrogen- generating compounds, to obtain lower boiling fractions with moving solid particles
- C10G47/30—Cracking of hydrocarbon oils, in the presence of hydrogen or hydrogen- generating compounds, to obtain lower boiling fractions with moving solid particles according to the "fluidised-bed" technique
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P30/00—Technologies relating to oil refining and petrochemical industry
- Y02P30/20—Technologies relating to oil refining and petrochemical industry using bio-feedstock
Definitions
- the present invention relates to a method for producing hydrocarbon, an apparatus for producing the same, a system for producing the same, and a method for producing a biocrude.
- Patent Document 1 As a synthesis method of fuel replacing petroleum, a method of producing liquid fuel using biomass such as plants as a raw material has been researched and developed (see, for example, Patent Document 1).
- woody biomass and an organic solvent are mixed and subjected to a liquefaction process by thermal decomposition at 250 ° C. to 400 ° C., and this decomposition product is separated to obtain a liquid fuel It is what you get.
- An object of the present invention is to provide a manufacturing system and a method of manufacturing a biocrude.
- the method for producing a hydrocarbon according to the present invention comprises a pretreatment step of obtaining biocrude by mixing at least biomass and a solvent containing an oxygen-containing aromatic compound and performing solvolysis, and the pretreatment step obtained by the pretreatment step. And a fluid catalytic cracking step of performing fluid catalytic cracking using the biocrude and the hydrogen donor as raw materials.
- the solvent in the pretreatment step preferably contains an organic acid.
- the biomass may be woody biomass, and the solvent in the pretreatment step may contain the biocrude.
- the biocrude and the hydrogen donor may be separately supplied in the fluid catalytic cracking step.
- the method for producing a biocrude according to the present invention is characterized in that the biocrude is obtained by mixing at least biomass and a solvent containing an oxygen-containing aromatic compound and subjecting them to solvolysis.
- An apparatus for producing a hydrocarbon according to the present invention is an apparatus for producing a hydrocarbon used in the fluid catalytic cracking step of the process for producing a hydrocarbon according to the present invention, the reactor in which the fluid catalytic cracking is performed; A raw material supply means for supplying the raw material to the reactor, wherein the raw material supply means supplies a biocrude supply unit for supplying the biocrude; and a hydrogen donor supply unit for supplying the hydrogen donor. It is characterized by having separately.
- the system for producing hydrocarbon according to the present invention uses the method for producing hydrocarbon according to the present invention, wherein the pretreatment step and the fluid catalytic cracking step are performed at places separated from each other, The biocrude obtained by the treatment process is transported and supplied to the fluid catalytic cracking process.
- the biomass may be woody biomass
- the pretreatment step may be performed at a raw wood core of the woody biomass material.
- biomass is pretreated by solvolysis from thermal decomposition, subcritical water treatment or supercritical water treatment which is a conventional pretreatment method. Also, when biomass is liquefied at a low temperature and it is catalytically cracked with a hydrogen donor in the subsequent fluid catalytic cracking step, deoxygenation is performed by hydrodeoxygenation to remove much oxygen as water, The production of carbon monoxide and carbon dioxide is suppressed, and the loss of carbon resources can be reduced. Thereby, hydrocarbons can be efficiently produced from biomass.
- biocrude and the hydrogen donor may result in part of the biomass being precipitated as a solid.
- the biocrude and the hydrogen donor are supplied to the reactor by separate feeding units, the biocrude and the hydrogen donor are not mixed in the feeding unit. It can prevent the precipitation of biomass.
- the pretreatment step and the fluid catalytic cracking step are performed at locations separated from each other, and the biocrude obtained by the pretreatment step is transported to the fluid catalytic cracking step. From the supply, transporting the biocrude to a facility that performs a fluid catalytic cracking process can lower the cost of transportation compared to transporting solid, bulky biomass than liquid biocrude.
- the method for producing a hydrocarbon according to the present invention comprises a pretreatment step of obtaining a biocrude by mixing at least biomass and a solvent containing an oxygen-containing aromatic compound and performing solvolysis, and a bio obtained by the pretreatment step.
- the method is characterized by comprising a fluid catalytic cracking step of performing fluid catalytic cracking using crude and hydrogen donors as raw materials.
- the method for producing biocrude according to the present invention is characterized in that the biocrude is obtained by mixing at least biomass and a solvent containing an oxygen-containing aromatic compound and performing solvolysis.
- biocrude refers to a liquid product obtained by solvolysis in the pretreatment step.
- the biocrude obtained by subjecting woody biomass to the pretreatment step includes methoxyphenols derived from lignin, alkylphenols such as alkylphenol, and oxygen-containing aromatic compounds such as furan derived from cellulose or hemicellulose, About 80) copolymerized high molecular compounds etc. are included.
- hydrocarbon in the present invention for example, an oxygen-free Drop-in fuel (a fuel which can use an existing engine or infrastructure), an aromatic compound such as benzene, toluene or xylene, ethylene, propylene or butadiene etc. So-called petrochemical products such as olefins are mentioned.
- hydrocarbons in the present invention are not limited to these.
- Biomass is an organic source of biological origin excluding fossil resources.
- forest resources such as woody biomass, agricultural products processing residues and the like can be used.
- woody biomass can be suitably used.
- biomass and a solvent are mixed to perform solvolysis.
- solvolysis is allowed to proceed for a predetermined time.
- the liquid product is recovered and made biocrude.
- the resulting biocrude is subjected to a fluid catalytic cracking step.
- any apparatus may be used as long as it can heat the mixture of biomass and solvent at the set temperature and time to perform solvolysis.
- an autoclave or a tubular reactor may be used. Can.
- the pretreatment step in order to suppress the vaporization of the liquid during the reaction, it is preferable to pressurize and make the reaction.
- the biomass and the solvent in order to suppress the vaporization of the liquid during the reaction, it is preferable to pressurize and make the reaction.
- the biomass and the solvent in order to suppress the vaporization of the liquid during the reaction, it is preferable to pressurize and make the reaction.
- the biomass and the solvent in order to suppress the vaporization of the liquid during the reaction, it is preferable to pressurize and make the reaction.
- the biomass and the solvent can be mixed to form a mixture, and then the mixture can be supplied into the reactor.
- the solvent in the pretreatment step promotes the solvolysis reaction of biomass, and contains an oxygen-containing aromatic compound.
- the oxygen-containing aromatic compounds used for the solvent are substances soluble in cellulose, hemicellulose, lignin and their decomposition products, and specifically, methoxyphenols such as guaiacol (2-methoxyphenol), alkylphenols , Vegetable oil or fat and the like can be used.
- the solvent in the pretreatment step preferably further contains an organic acid.
- the organic acid used for the solvent is an organic acid which exhibits acidity in an aqueous solution, such as a carboxylic acid, an organic acid having 1 to 6 carbon atoms, etc.
- formic acid, acetic acid, propionic acid or butyric acid may be used. it can.
- woody biomass what is by-produced in a pretreatment process is preferred, and especially acetic acid can be used conveniently.
- the solvent contains an oxygen-containing aromatic compound or an organic acid
- the solvolysis of the biomass is promoted, so the biomass is decomposed even at a lower temperature than thermal decomposition, subcritical water treatment or supercritical water treatment, and it is liquefied Is possible.
- the biomass and the decomposition product thereof can be dissolved with high solubility in the solvent, so that the radical is diluted and dispersed in the solvent to suppress repolymerization,
- the liquefaction reaction (solvolysis) can be promoted.
- an organic acid when an organic acid is contained in the solvent, it acts as an acid catalyst on solvolysis, so that the liquefaction reaction of biomass can be further promoted.
- biocrude obtained by the pretreatment step can be used in addition to or instead of the oxygen-containing aromatic compound or the organic acid. That is, a part of the biocrude obtained by the pretreatment process may be stored and then used as a solvent when the biomass-derived material is subjected to the pretreatment process. In addition, even when biocrude is added to a solvent and the pretreatment step is performed, the obtained biocrude can be added to the solvent and used in the next pretreatment step.
- the biocrude obtained by the pretreatment step of the present invention contains, as an oxygen-containing aromatic compound, methoxyphenols such as guaiacol, alkylphenols, and organic acids such as acetic acid. It is done. Thereby, even if it does not add an oxygen-containing aromatic compound and an organic acid separately, a biocrude can be added and a liquefaction reaction of biomass can be promoted.
- FIG. 1 is a figure which shows an example of the process flow of a pre-processing process in the case of collect
- the biomass, if necessary, water, an organic acid, or a solvent an oxygen-containing aromatic compound and an organic acid
- the reaction product is supplied to a distillation column, and it is fractionated into gas and water, a solvent (oxygen-containing aromatic compound and organic acid), and biocrude, and the solvent is subjected again to the solvolysis reaction.
- the oxygen-containing aromatic compound and the organic acid may be recovered from the reaction product by distillation and used again as the solvent in the pretreatment step.
- a substance that accelerates the solvolysis reaction can be used again as a solvent, and the solvolysis reaction can be advanced more efficiently, and more substances serving as hydrocarbon raw materials can be used in the fluid catalytic decomposition step.
- gas, light oil and water may be recovered and used for other applications. Thereby, resources contained in biomass can be used more effectively.
- the water content of the reaction system can be adjusted to an appropriate amount.
- the hydrolysis reaction can be advanced by the water contained in the biomass without adding water to the reaction system, so in the pretreatment process of the present invention, at least the biomass and the solvent And solvolysis, and may not add water. That is, in the pretreatment process of the present invention, the solvolysis reaction can be advanced without requiring a large amount of water.
- water it is preferable that 5% or more is contained in the reaction system. By containing water of 5% or more in the reaction system, the liquefaction reaction of biomass can be efficiently advanced in the pretreatment step.
- the dissociation of the acid catalyst proceeds to accelerate the solvolysis reaction, and depending on the raw material, the effect can be enjoyed.
- biocrude is repeatedly used in addition to or in place of the oxygen-containing aromatic compound or organic acid, there is no water accumulated in the reaction system at the start of the operation, the type of biomass, Water may be added to the solvent of the pretreatment step depending on the condition and the like. By containing water, it is possible to advance the hydrolysis of the biomass and to promote the acid dissociation of the organic acid.
- water may not be added to the solvent of the pretreatment process.
- the oxygen-containing aromatic compound itself can be used as a solvent.
- the pretreatment step is preferably performed at 160 ° C. or higher. If the temperature is too low, the solvolysis reaction may not proceed and the carbon yield of the liquid product (biocrude) may be low. Moreover, it is preferable to perform a pre-processing process at 290 degrees C or less. If the temperature is too high, the thermal decomposition reaction proceeds to form carbon monoxide (CO) and carbon dioxide (CO 2 ), and coking also proceeds, which may cause loss of carbon as a gas or solid. From this, by appropriately setting the temperature conditions of the pretreatment process, the solvolysis reaction can be advanced, and the formation of carbon monoxide and carbon dioxide can be suppressed.
- CO carbon monoxide
- CO 2 carbon dioxide
- the biomass to be subjected to the pretreatment step is preferably pre-crushed. Since the specific surface area of the solid particles is increased by being crushed, the solvolysis reaction proceeds more efficiently even in the same treatment time in the pretreatment step, and the yield of the biocrude obtained by the pretreatment step is improved. be able to.
- the degree of pulverization may be appropriately set in consideration of the cost of pulverization and the cost of solvolysis.
- hydrocarbon is produced by performing fluid catalytic cracking using biocrude and a hydrogen donor as raw materials.
- the hydrogen donor in the fluid catalytic cracking process of the present invention includes substances capable of donating hydrogen in the fluid catalytic cracking process, and such materials.
- Organic hydrogen donors have high H / C (the ratio of hydrogen to carbon in the compound), and the decomposition reaction proceeds easily in the fluid catalytic cracking reaction, and an organic that can donate hydrogen due to the progressing hydrogen transfer reaction at the same time It is a compound and, for example, heavy oil represented by vacuum gas oil and atmospheric residual oil can be used.
- a linear alkane substituent is developed in a polycyclic aromatic such as alkyl tetralin or alkyl naphthalene (for example, the following compound 1), or a linear alkane structure represented by hexadecane or eicosane (for example, Of the compound 2), and includes such substances, and those substances.
- a polycyclic aromatic such as alkyl tetralin or alkyl naphthalene (for example, the following compound 1)
- a linear alkane structure represented by hexadecane or eicosane for example, Of the compound 2
- a zeolite or amorphous silica-alumina having appropriate acid properties can be used as a catalyst, and in the case of zeolite, particularly large pores among zeolites in consideration of the molecular size of the raw material
- the FAU type zeolite which has is preferably used.
- hydrogen contained in a hydrogen donor is hydroxyl group (-OH), ether bond (-O-), or carboxyl group (Bio-crude). It is delivered to an oxygen-containing component having a structure such as —COOH), and hydrodeoxygenation proceeds to produce water.
- the hydrocarbon production apparatus 100 is used in a fluid catalytic cracking process, and comprises a raw material storage tank 10 for storing raw materials, and a raw material supply pipe 20 serving as a raw material supply means for supplying raw materials to a riser reaction pipe 30 described later. , Distillation of the hydrocarbon obtained in the riser reaction tube 30, which is a reactor in which fluid catalytic cracking is performed, the regeneration tower 40 for regenerating the catalyst to which coke is attached, and the riser reaction tube 30, and fractionated to each component And a distillation column 50.
- a valve 21 for adjusting the supply amount of the raw material is provided between the raw material supply pipe 20 and the riser reaction pipe 30.
- the raw material biocrude and the hydrogen donor are mixed in advance and stored in the raw material storage tank 10 as a raw material slurry.
- Fluid catalytic cracking is one of the petroleum refining techniques, and is also referred to as a FCC (Fluid Catalytic Cracking) process.
- the fluid catalytic cracking reaction is roughly divided into a reaction system (cracking of raw materials and catalyst regeneration) and a separation and purification system of cracked products.
- the reaction system the raw material and the vapor are supplied to the riser reaction tube 30, and the raw material is made into fine powder of zeolite or amorphous silica-alumina having an appropriate acid property at a temperature of about 450 ° C. to 650 ° C. It is decomposed in contact with a finely powdered solid acid catalyst (indicated by white circles (() in FIG. 2).
- a heavy oil which is a hydrogen donor is decomposed at an acid point which is an active point dispersed in micropores or mesopores of a solid acid catalyst, and an olefin is produced via an intermediate carbenium ion. Furthermore, as a cyclization reaction or a hydrogen transfer reaction proceeds, the oxygen in the compound contained in the biocrude is removed as water and the decomposition proceeds. Since coke is formed on the catalyst in the decomposition reaction of the raw material, the catalyst on which coke has adhered after the reaction (indicated by black circles ( ⁇ ) in FIG. 2, the caulking catalyst) is 600 ° C. to 800 ° C. in the regenerator 40.
- the catalyst is burned at a high temperature to remove coke and is regenerated and supplied again to the riser reaction tube 30 as a regenerated catalyst (indicated by white circles (() in FIG. 2).
- a regenerated catalyst indicated by white circles (() in FIG. 2).
- air is sent from the lower part of the regeneration tower 40, and carbon monoxide, carbon dioxide and water are released from the upper part of the regeneration tower 40 along with the combustion of coke.
- part of the regenerated catalyst is withdrawn and fresh catalyst is replenished.
- the reaction system of the fluid catalytic cracking reaction proceeds.
- the reactant obtained in the riser reaction tube 30 is sent to the distillation column 50 and fractionated for each component.
- Light fraction such as propylene, butene or gasoline from the top of distillation column 50, light cycle oil (LCO) from middle, middle fraction such as light oil from middle, heavy cycle oil (HCO) from bottom, or Heavy fractions such as slurry oil (CSO) are obtained.
- LCO light cycle oil
- HCO heavy cycle oil
- CSO slurry oil
- the deoxygenation reaction and the cracking reaction of the biocrude proceed by redistribution of hydrogen in the raw material, and a high energy fuel can be obtained.
- the fluid catalytic cracking process is not a reaction process in a fixed bed but a reaction process composed of a dilute fluidized bed, even if a small amount of solid remains in the pretreatment process, the reactor is clogged, etc. The operation can be continued without causing any defect.
- the hydrocarbon manufacturing apparatus 200 includes a raw material storage tank 210 for storing raw materials, a raw material supply pipe 220 serving as a raw material supply means for supplying raw materials to a riser reaction pipe 30 described later, and a riser reaction pipe 30 for performing fluid catalytic cracking. And a regeneration tower 40 for regenerating the catalyst to which coke has been attached, and a distillation tower 50 for distilling the hydrocarbon obtained in the riser reaction tube 30 and fractionating the components into components.
- the raw material storage tank 210 is configured to have a biocrude storage tank 211 and a hydrogen donor storage tank 212.
- the biocrude and the hydrogen donor are combined. Are stored in separate storage tanks.
- the raw material supply pipe 220 includes a biocrude supply pipe 222 connected to the biocrude storage tank 211, a hydrogen donor supply pipe 223 connected to the hydrogen donor storage tank 212, a biocrude supply pipe 222, and hydrogen donating.
- a mixed supply pipe 224 joined to the body supply pipe 223 and connected to the riser reaction pipe 30. That is, in the hydrocarbon production apparatus 200 of the present embodiment, the biocrude and the hydrogen donor are separately stored, mixed in the feed pipe, and supplied to the riser reaction pipe 30.
- a valve 221 is provided between the mixing supply pipe 224 and the riser reaction pipe 30 to adjust the supply amount of the raw material.
- the biocrude storage tank 211 is provided upstream of the hydrogen donor storage tank 212, but the hydrogen donor storage tank 212 may be provided upstream.
- the hydrocarbon manufacturing apparatus 300 is a reactor in which fluid catalytic cracking is performed, and a raw material storage tank 310 for storing raw materials, a raw material supply pipe 320 which is a raw material supply means for supplying raw materials to a riser reaction pipe 30 described later.
- the raw material storage tank 310 is configured to include a biocrude storage tank 311 and a hydrogen donor storage tank 312.
- the biocrude and the hydrogen donor are combined.
- the raw material supply pipe 320 is a biocrude supply pipe 322 (biocrude supply part) connected to the biocrude storage tank 311, and a hydrogen donor supply pipe 323 (hydrogen donor connected to the hydrogen donor storage tank 312).
- a supply unit that is, in the hydrocarbon production apparatus 300 of the present embodiment, the biocrude and the hydrogen donor are separately stored, and are supplied to the riser reaction pipe 30 by the separate supply pipes.
- a valve 321 a for adjusting the supply amount of biocrude is provided between the biocrude supply pipe 322 and the riser reaction pipe 30, and hydrogen is provided between the hydrogen donor supply pipe 323 and the riser reaction pipe 30.
- a valve 321 b is provided to adjust the amount of donor supply.
- biocrude and hydrogen donor may be separately supplied.
- the production apparatus used in the fluid catalytic cracking step of the present invention separately has a biocrude supply unit for supplying biocrude and a hydrogen donor supply unit for supplying a hydrogen donor as raw material supply means. It may be
- the biomass is stabilized in the hydrogen donor slurry.
- it can be configured as the hydrocarbon production apparatus 100 of the first embodiment or the hydrocarbon production apparatus 200 of the second embodiment. That is, as in the hydrocarbon production apparatus 100 shown in FIG. 2, the raw material slurry obtained by mixing the biocrude and the hydrogen donor is supplied to the lower part of the riser reaction tube 30 where the fluid catalytic cracking reaction is performed.
- the biocrude and the hydrogen donor are stored in separate tanks and mixed in the raw material supply pipe 220 (mixing supply pipe 224). The raw material can be configured to be supplied to the riser reaction tube 30.
- the solvent in the biocrude in which the biomass is dispersed may be back-extracted to the hydrogen donor to precipitate the biomass.
- the supply nozzle may be clogged.
- the biocrude and the hydrogen donor are stored in separate tanks, and separate supply pipes up to the riser reaction pipe 30 (biocrude (biocrude) It is preferable to be configured to be supplied through the supply pipe 322 and the hydrogen donor supply pipe 323).
- the biomass can be prevented from being precipitated since the biocrude and the hydrogen donor are not mixed in the supply pipe. Thereby, the clogging of the raw material supply pipe and the supply nozzle can be prevented.
- the catalyst which is solid particles, flows at a high flow rate, and clogging does not occur.
- how to configure a hydrocarbon production apparatus can be selected according to the properties of the raw material crude crude and the hydrogen donor.
- the biomass is pretreated by solvolysis at a lower temperature than thermal decomposition, subcritical water treatment or supercritical water treatment.
- decomposition reaction proceeds, when it is catalytically decomposed with a hydrogen donor in the subsequent fluid catalytic cracking step, deoxygenation is carried out by hydrodeoxygenation reaction, and a large amount of oxygen is removed as water, so that monooxidation The formation of carbon and carbon dioxide is suppressed, and the loss of carbon resources can be reduced.
- hydrocarbons can be efficiently produced from biomass.
- a monocyclic aromatic compound is produced by hydrogenolysis of a polycyclic aromatic compound that constitutes biomass.
- part of the biomass may be precipitated as a solid.
- the hydrocarbon production apparatus of the present invention since the biocrude and the hydrogen donor are separately supplied, the deposition of the biomass is prevented without the biocrude and the hydrogen donor being mixed in the feed pipe. be able to.
- the hydrocarbon production system of the present invention uses the above-mentioned hydrocarbon production method, and may be carried out in a place where the pretreatment step and the fluid catalytic cracking step are in proximity, or each other
- the biocrude obtained by the pretreatment step may be transported at a remote place and supplied to the fluid catalytic cracking step.
- Whether the pretreatment step and the fluid catalytic cracking step are performed in close proximity to each other or in locations separated from each other can be appropriately selected depending on the biomass production site, the location conditions of equipment, and the like.
- the equipment used for the fluid catalytic cracking process is provided in the forest area, and the pretreatment process and the fluid catalytic cracking process Can be done at a distance from each other.
- the biocrude obtained in the pretreatment process can be transported by a tank lorry, a truck or the like.
- the biocrude may be transported by a transport pipe. The transport of the biocrude may be performed not only by the vehicle transport but also by other transport means in consideration of the transport cost.
- a place separated from each other refers to a batch such as a tank lorry or a truck instead of transporting the reactant by directly connecting the facility used in the pretreatment process and the facility used in the fluid catalytic cracking process with piping or the like. It indicates that they are separated to the extent of being transported via transport. If the equipment used for the pretreatment process is provided in a place where tank lorries, trucks, etc. can not pass, as described above, transport the reactant through transport pipes etc. to the passable place, The reactants may then be transported by batch transport to the site where equipment is used for the fluid catalytic cracking process.
- transporting the biocrude to a facility that performs the fluid catalytic cracking step is more than transporting the bulkier biomass than the biocrude. Transportation costs can be reduced.
- the pretreatment step may be performed at the biomass production site.
- the operation of the pretreatment process may be performed at a site near mountain where a raw wood as a material of the woody biomass is present.
- woody biomass is bulkier than biocrude
- transportation of woody biomass from a production area to a hydrocarbon production facility increases transportation costs.
- woody biomass that is bulkier than biocrude becomes liquid biocrude, and can be transported by a tank lorry or the like. From this, the transportation cost can be lower than that for transporting woody biomass that is bulkier than biocrude as it is.
- a ratio shows a mass ratio unless there is particular notice.
- simulated cedar was examined as a model material of cedar.
- the “simulated cedar” in the present example is a composition in which cellulose and lignin are mixed in a ratio of 6: 4 to simulate the composition of cedar.
- the composition of lignin is about 30% in general cedar (Harokuchi, et al. (1993) “Chemistry of wood” by Bunneijido), but it is easy to understand the decomposition of lignin in fluid catalytic decomposition.
- the composition was increased to 40%.
- cellulose and hemicellulose do not differ greatly in decomposition characteristics structurally (cellulose + hemicellulose)
- the composition was replaced with cellulose to make 60%.
- thermogravimetric analysis was performed. Sugi chip and simulated Japanese cedar were used as materials. For measurement, the temperature was raised from room temperature to 800 ° C. at 10 K / min under a nitrogen atmosphere (50 ml / min) using a thermogravimetric analyzer (manufactured by Shimadzu Corporation, TGA-51). The results of thermogravimetric analysis are shown in FIG. The ordinate represents the residual ratio (%, a value obtained by calculating the weight ratio of the residue to the weight of the sample subjected to thermogravimetric analysis), and the abscissa represents the temperature. The broken line in the figure indicates the cedar chip, and the solid line indicates the analysis result of simulated cedar.
- the cedar chips used in Example 1 were ground beforehand using cedar chips having an average particle diameter of 100 ⁇ m or more using a planetary ball mill (Fritchu Japan, model number P-7), and then sieved to 75 ⁇ m and 106 ⁇ m. It is a Sugi chip which entered between the sieves. That is, a cedar chip having an average particle diameter of about 80 ⁇ m was used as a raw material. The same sieving was performed on the simulated Japanese cedar used in Example 2, and the simulated Japanese cedar inserted between 75 ⁇ m and 106 ⁇ m sieves was used as the valve amount.
- the above materials were mixed and subjected to an autoclave (MM Labotech, MMJ-500, internal volume 430 ml).
- the reaction conditions were 200 ° C., 1 hour, and then natural cooling.
- the generated gas product (gas) was collected by a gas bag and analyzed using gas chromatography (manufactured by Shimadzu Corporation, GC-8A). The detection was performed by a thermal conductivity detector.
- liquid products and solid products are described in no. Separation by vacuum filtration using 5 C filter paper. After filtration, the liquid product remaining in the solid product or in the reaction vessel was washed with acetone and extracted. The acetone extract was evaporated at a temperature of 60 ° C. to evaporate acetone, and the residue also became a liquid product. Further, the solid product after acetone washing was subjected to vacuum drying at room temperature overnight using a desiccator and an aspirator (manufactured by Tokyo Rika Kikai, model number A-3S), and then the mass was measured. The carbon fraction in the dried solid product was measured using an NC analyzer (manufactured by Sumika Analysis Center, SUMIGRAPH NC-1000).
- the carbon mass in Japanese cedar or simulated Japanese cedar was measured by an NC analyzer (manufactured by Sumika Analysis Center, model number SUMIGRAPH NC-1000).
- NC analyzer manufactured by Sumika Analysis Center, model number SUMIGRAPH NC-1000.
- carbon contained in the produced gas and carbon in the solid were all derived from cedar or simulated cedar. Therefore, the carbon mass in the gaseous product with respect to the carbon mass in the raw material cedar or simulated cedar as the gaseous carbon yield, and the carbon mass in the solid product with respect to the carbon mass in the raw cedar or simulated cedar as the solid carbon yield Calculated.
- the liquid carbon yield was calculated by subtracting the gaseous carbon yield and the solid carbon yield from 100%.
- the gaseous carbon yield, liquid carbon yield, and solid carbon yield shown below are based on carbon in the raw material cedar or simulated cedar, and the conversion from solvents (guaiacol, water, acetic acid) is low.
- the conversion from the solvent is not considered because it is considered that the carbon yield is not greatly affected.
- Example 3 The following were used as materials. Sugi chip 10% Guaiacol 85% Water 5% The same operation as in Example 1 was performed except that acetic acid was changed to 0% (no addition).
- Examples 4 to 6 The following were used as materials. Simulated cedar 10% Guaial 75-85% Water 5% Acetic acid 0-10% Acetic acid is respectively 0% (Example 4, no addition), 5% (Example 5), 10% (Example 6), and guaiacol is 85% (Example 4), 80% (Example 5), respectively. The same operation as in Example 2 was performed except that 75% (Example 6) was used.
- Example 7 The following were used as materials. Simulated cedar 10% Guaiacol 85% Water 5% In addition, the same operation as in Example 2 was performed except that the reaction temperature was 150 ° C. (Example 7), 250 ° C. (Example 8), and 300 ° C. (Example 9) as the reaction conditions.
- Example 10 The following were used as materials. Simulated cedar 10% Guaia call 74 to 89% Water 0 to 15% Acetic acid 1% Using simulated Japanese cedar as the material, the moisture content is made 0% (Example 10, no addition), 10% (Example 11), 15% (Example 12), 89% (Example 10), 79% of guaiacol (Example 11) The same operation as in Example 2 was performed except that 74% (Example 12) was used.
- Example 13 Using the liquid product (biocrude) obtained in Example 2 as a solvent, a second pretreatment step was performed under the same conditions as in Example 2 with the following composition. Simulated cedar 10% Liquid product obtained in the pretreatment reaction of Example 2 84% Water 5% Acetic acid 1%
- the liquid product obtained in the above second pre-treatment step is used as a solvent, and the above composition (10% simulated cedar, 84% liquid product obtained in the second pre-treatment step, 5% water, acetic acid 1
- the third pretreatment step was performed under the same conditions as in Example 2 in%). Furthermore, the liquid product obtained in the third pretreatment step is used as a solvent, and the above composition (10% simulated cedar, 84% liquid product obtained in the third pretreatment step, 5% water, acetic acid 1
- the fourth pretreatment step was performed under the same conditions as in Example 2 in%). The liquid, gas and solid after the fourth pretreatment step were recovered by the same method as in Example 2 to calculate the carbon yield.
- Example 14 The same operation as in Example 1 was carried out except that the cedar chips of the material were not crushed by a planetary ball mill.
- Example 1 The conditions were the same as in Example 1 except that 10% of cedar chip was used as the material, guaiacol was 0% (no addition), acetic acid was 1%, and water was 89%. As a result, a large amount of solid remained, and almost no liquid product was obtained. From this, it is difficult to obtain sufficient biocrude under the condition that no solvent containing oxygenated aromatic compound is added, and the obtained product contains a large amount of solid matter, and therefore fluid contact It has been shown to be difficult to provide for the degradation step.
- Example 1 using Sugi and Example 2 using simulated Sugi the carbon yields of the liquid product, the gas product, and the solid product were almost the same. . From the results of thermogravimetric analysis and the results of Examples 1 and 2, it was shown that simulated cedar is useful as a model substance of cedar.
- the reaction temperature of 200 ° C. (Example 2) has a higher carbon yield of the liquid product and the higher temperature than the reaction temperature of 150 ° C. (Example 7).
- the carbon yield of the liquid product decreased.
- the carbon yield of the liquid product was the highest. Comparing the carbon yields of non-liquid products, the carbon yield of solid products is the highest at a reaction temperature of 150 ° C, and the carbon yield of gaseous products is that of reaction temperatures of 250 ° C and 300 ° C. It got higher.
- the carbon yield of the liquid product is higher when the added amount of water is 5% (Example 2) than when no water is added (Example 10), and the added amount of water is 10% Also in (Example 11) and 15% (Example 12), the carbon yield of the liquid product was almost the same and showed a high value. That is, it was confirmed that the carbon yield in the liquid product is higher when water is added to the reaction system. This is considered to be because the addition of water to the reaction system facilitates the progress of the hydrolysis reaction. Further, it was also confirmed from Examples 2 and 10 to 12 that a small amount of water of about 15% or less is sufficient for the reaction system. Generally, considering the amount of water contained in biomass, when using about 10% of the reaction system as the material of the pretreatment process, the water contained in the reaction system will be about 5% or more. Was considered to proceed even if water was not further added to the reaction system.
- the carbon yield in the liquid product (Biocrude) became a high value of 91.5% in Example 2 where the liquid product (biocrude) was repeatedly subjected to the pretreatment step of Example 2 and the liquid product being reused as a solvent. . From this, it was shown that carbon can be efficiently recovered to the solvolysis liquid product of biomass even if the liquid product is added as a solvent.
- Example 14 From the results of Example 1 and Example 14, it was confirmed that most of carbon was recovered as a liquid product under both conditions. Furthermore, since the carbon yield of the liquid product was higher in Example 1 in which the sugi chip was crushed than in Example 14 in which the sugi chip was not crushed, the biomass was finely ground to form a liquid even at the same treatment time. It has been shown that carbon can be efficiently recovered by waste.
- Example 15 composition analysis of the biocrude obtained by the pretreatment process was performed. The following materials were used. In addition, the mass ratio shown below shall show preparation density
- the liquid product was also subjected to GC-MS analysis to confirm the compounds contained in the liquid product.
- GC-MS analysis was performed with Rxi-1 ms (Restec), a vaporization chamber temperature of 300 ° C., an interface temperature of 330 ° C., and a column temperature of 35-330 ° C.
- Example 16 The same operation as in Example 15 was performed except that acetic acid was 0% (no addition) and guaiacol was 65%. The results of the GPC measurement are shown in FIG. In FIG. 6, the result of Example 16 is indicated by a broken line.
- the liquid products of Examples 15 and 16 mainly contain guaiacol as a single ring oxygen-containing aromatic compound, and in addition, catechol, cresol, dimethylphenol, methoxyphenol And benzenediol, etc., and the content of the single ring oxygen-containing aromatic compound was 63% by mass.
- biomass can be decomposed in the pretreatment step of the present invention to efficiently recover a carbon product as a liquid product, ie, a biocrude.
- Example 17 The biocrude obtained in Example 1 was subjected to a fluid catalytic cracking step.
- Industrial RFCC equilibrium catalyst (UCS value (unit lattice constant) 24.27 ⁇ (2.427 nm) containing FAU type zeolite as a catalyst, using a fixed bed flow reactor according to ASTM D3907-92 as the reactor.
- the experimental method was as follows. It was carried out according to the method defined in ASTM D 5154-10 In Example 17, eicosane was used as a hydrogen donor.
- the resulting product was analyzed as follows.
- the reaction products passed through the catalyst bath were cooled in an ice bath and separated after gas-liquid separation. Gas recovery was carried out by water replacement.
- Hydrogen, carbon monoxide and carbon dioxide contained in the gaseous product are analyzed by gas chromatography with thermal conductivity detector (GC-8A, manufactured by Shimadzu Corporation), and hydrocarbon is with hydrogen flame ionization detector.
- Gas chromatography (manufactured by Shimadzu Corporation, GC-2014) was analyzed.
- Hydrocarbons and oxygenated compounds in the liquid product can be detected using a gas chromatography with hydrogen flame ionization detector (GC-2014, manufactured by Shimadzu Corporation) and a gas chromatograph mass spectrometer (GCMS-QP2010 Plus, manufactured by Shimadzu Corporation) analyzed.
- the amount of coke produced was determined from the weight change of the catalyst tank before and after the reaction, and the components were analyzed using an NC analyzer (Sumigraph NC-1000, manufactured by Sumika Chemical Analysis Center).
- NC analyzer Sudigraph NC-1000, manufactured by Sumika Chemical Analysis Center
- Example 18 The same operation as in Example 17 was performed except that a catalyst having a different UCS value from the industrial RFCC equilibrium catalyst of Example 17 was used.
- the catalyst had a UCS value of 24.30 ⁇ (2.430 nm, Example 18), 24.35 ⁇ (2.435 nm, Example 19), 24.40 ⁇ (2.440 nm, Example 20).
- Example 2 The same procedure as in Example 17 was performed, except that no hydrogen donor was added, that is, only biocrude was subjected to fluid catalytic cracking. As a result, the tube was clogged, and a large amount of coke was formed to precipitate carbon, and a small amount of hydrocarbon was formed. In addition, since only a biocrude does not form carbenium ions and there is no hydrogen donor, hydrodeoxygenation reaction and hydrogenolysis do not proceed by hydrogen transfer reaction, and therefore, almost no hydrocarbons are formed. it is conceivable that.
- the reaction products (Examples 17 to 20) in the fluid catalytic cracking step contain gaseous hydrocarbons, and paraffins, olefins, aromatic hydrocarbons as liquid hydrocarbons, and contain oxygen As a compound, methylphenols were included. Therefore, it has been confirmed that hydrocarbons can be produced by subjecting a cedar-derived biocrude and a hydrogen donor, eicosane, to fluid catalytic cracking. In addition, the higher the UCS value, that is, the higher the catalytic activity, the higher the amount of hydrocarbons produced. However, in Example 20, which has the highest catalytic activity, not only the hydrocarbons but also the amount of coke are high. It was confirmed that
- oxygen contained in the biocrude subjected to the fluid catalytic cracking step is contained in the reaction product as an oxygen-containing compound, carbon monoxide (CO), carbon dioxide (CO 2 ), or water.
- an oxygen-containing compound carbon monoxide (CO), carbon dioxide (CO 2 ), or water.
- CO carbon monoxide
- CO 2 carbon dioxide
- water water
- the hydrodeoxygenation reaction proceeds in which hydrogen is transferred from the hydrogen donor, eicosane, to the oxygen-containing compound contained in the biocrude to form water. Therefore, it is presumed that the production of hydrocarbons by subjecting the biocrude and the hydrogen donor to the fluid catalytic cracking step is due to the hydrodeoxygenation reaction of the oxygen-containing compound contained in the biocrude.
- Examples 1 to 20 which is an exemplary embodiment of the present invention, most of carbon resources are recovered from biomass into biocrude, and loss of carbon resources is reduced, and fluid catalytic cracking is performed. It has been shown that hydrocarbons can be produced.
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Abstract
Description
本発明は、炭化水素の製造方法、その製造装置、その製造システム、及び、バイオクルードの製造方法に関するものである。 The present invention relates to a method for producing hydrocarbon, an apparatus for producing the same, a system for producing the same, and a method for producing a biocrude.
近年、石油等の化石資源の枯渇が懸念されていることや、エネルギー需要が増大していることを背景として、代替資源の開発が求められており、例えば、植物等のバイオマスを原料として、石油に代替する輸送用燃料の合成手法が種々提案されている。 In recent years, development of alternative resources has been sought against the background of concern over depletion of fossil resources such as petroleum and the increase in energy demand. For example, using biomass such as plants as a raw material Various methods for synthesizing transportation fuels have been proposed to replace.
石油に代替する燃料の合成手法として、植物等のバイオマスを原料として液体燃料を製造する方法が研究開発されている(例えば、特許文献1参照)。特許文献1に記載の液体燃料の製造方法は、木質バイオマスと有機溶媒とを混合して、250℃~400℃にて熱分解することにより液化処理し、この分解物を分離して液体燃料を得るものである。 As a synthesis method of fuel replacing petroleum, a method of producing liquid fuel using biomass such as plants as a raw material has been researched and developed (see, for example, Patent Document 1). In the method for producing liquid fuel described in Patent Document 1, woody biomass and an organic solvent are mixed and subjected to a liquefaction process by thermal decomposition at 250 ° C. to 400 ° C., and this decomposition product is separated to obtain a liquid fuel It is what you get.
しかしながら、特許文献1に記載の従来の熱分解プロセスや、亜臨界水処理プロセスまたは臨界水処理プロセスを用いてバイオマスから炭化水素を製造する場合、バイオマスの酸素含有率が高いこと、また、バイオマスを高温処理することから、一酸化炭素(CO)や二酸化炭素(CO2)等の無機ガスが多く発生して、バイオマスに含まれる炭素資源の損失が大きいという問題があった。 However, when producing hydrocarbons from biomass using the conventional thermal decomposition process described in Patent Document 1, a subcritical water treatment process, or a critical water treatment process, the biomass has a high oxygen content, and the biomass Due to the high temperature treatment, many inorganic gases such as carbon monoxide (CO) and carbon dioxide (CO 2 ) are generated, and there is a problem that the loss of carbon resources contained in biomass is large.
従って、本発明は、上記のような問題点に着目し、バイオマスを用いて、炭素資源の損失を抑制して、効率よく炭化水素を製造することができる炭化水素の製造方法、その製造装置、その製造システム、及び、バイオクルードの製造方法を提供することを目的とする。 Therefore, the present invention focuses on the problems as described above, and a method for producing hydrocarbons that can efficiently produce hydrocarbons by using biomass and suppressing loss of carbon resources, a production apparatus thereof, An object of the present invention is to provide a manufacturing system and a method of manufacturing a biocrude.
本発明の炭化水素の製造方法は、少なくともバイオマスと含酸素芳香族化合物を含む溶媒とを混合して加溶媒分解をすることによりバイオクルードを得る前処理工程と、前記前処理工程により得られた前記バイオクルードと、水素供与体と、を原料として流動接触分解を行う流動接触分解工程と、を備えることを特徴とする。 The method for producing a hydrocarbon according to the present invention comprises a pretreatment step of obtaining biocrude by mixing at least biomass and a solvent containing an oxygen-containing aromatic compound and performing solvolysis, and the pretreatment step obtained by the pretreatment step. And a fluid catalytic cracking step of performing fluid catalytic cracking using the biocrude and the hydrogen donor as raw materials.
本発明の炭化水素の製造方法においては、前記前処理工程における前記溶媒が、有機酸を含むことが好ましい。 In the method for producing a hydrocarbon of the present invention, the solvent in the pretreatment step preferably contains an organic acid.
本発明の炭化水素の製造方法においては、前記バイオマスが木質バイオマスであり、前記前処理工程における前記溶媒が、前記バイオクルードを含んでいてもよい。 In the method for producing a hydrocarbon according to the present invention, the biomass may be woody biomass, and the solvent in the pretreatment step may contain the biocrude.
本発明の炭化水素の製造方法においては、前記流動接触分解工程において、前記バイオクルードと、前記水素供与体とが、別々に供給されてもよい。 In the method for producing a hydrocarbon according to the present invention, the biocrude and the hydrogen donor may be separately supplied in the fluid catalytic cracking step.
本発明のバイオクルードの製造方法は、少なくともバイオマスと含酸素芳香族化合物を含む溶媒とを混合して加溶媒分解をすることによりバイオクルードを得ることを特徴とする。 The method for producing a biocrude according to the present invention is characterized in that the biocrude is obtained by mixing at least biomass and a solvent containing an oxygen-containing aromatic compound and subjecting them to solvolysis.
本発明の炭化水素の製造装置は、本発明の炭化水素の製造方法の前記流動接触分解工程において用いられる炭化水素の製造装置であって、前記流動接触分解が行われる反応器と、
前記原料を前記反応器に供給する原料供給手段と、を備え、前記原料供給手段が、前記バイオクルードを供給するバイオクルード供給部と、前記水素供与体を供給する水素供与体供給部と、を別々に有することを特徴とする。
An apparatus for producing a hydrocarbon according to the present invention is an apparatus for producing a hydrocarbon used in the fluid catalytic cracking step of the process for producing a hydrocarbon according to the present invention, the reactor in which the fluid catalytic cracking is performed;
A raw material supply means for supplying the raw material to the reactor, wherein the raw material supply means supplies a biocrude supply unit for supplying the biocrude; and a hydrogen donor supply unit for supplying the hydrogen donor. It is characterized by having separately.
本発明の炭化水素の製造システムは、本発明の炭化水素の製造方法を用いたものであって、前記前処理工程と、前記流動接触分解工程と、が互いに離れた場所において行われ、前記前処理工程により得られた前記バイオクルードを輸送して前記流動接触分解工程に供給することを特徴とする。 The system for producing hydrocarbon according to the present invention uses the method for producing hydrocarbon according to the present invention, wherein the pretreatment step and the fluid catalytic cracking step are performed at places separated from each other, The biocrude obtained by the treatment process is transported and supplied to the fluid catalytic cracking process.
本発明の炭化水素の製造システムにおいては、前記バイオマスが木質バイオマスであり、前記前処理工程が、前記木質バイオマスの材料となる原木の山元で行われてもよい。 In the hydrocarbon production system of the present invention, the biomass may be woody biomass, and the pretreatment step may be performed at a raw wood core of the woody biomass material.
本発明の炭化水素の製造方法及びバイオクルードの製造方法によれば、バイオマスを加溶媒分解により前処理することで、従来の前処理方法である熱分解や亜臨界水処理または超臨界水処理よりも低温でバイオマスが液化するとともに、引き続く流動接触分解工程において、これを水素供与体とともに接触分解した時に、水素化脱酸素反応により脱酸素が行われて、多くの酸素が水として除かれるため、一酸化炭素や二酸化炭素の生成が抑制され、炭素資源の損失を少なくすることができる。これにより、バイオマスから効率よく炭化水素を製造することができる。 According to the method for producing hydrocarbon and the method for producing biocrude according to the present invention, biomass is pretreated by solvolysis from thermal decomposition, subcritical water treatment or supercritical water treatment which is a conventional pretreatment method. Also, when biomass is liquefied at a low temperature and it is catalytically cracked with a hydrogen donor in the subsequent fluid catalytic cracking step, deoxygenation is performed by hydrodeoxygenation to remove much oxygen as water, The production of carbon monoxide and carbon dioxide is suppressed, and the loss of carbon resources can be reduced. Thereby, hydrocarbons can be efficiently produced from biomass.
バイオクルードと水素供与体とが不用意に混合されると、バイオマスの一部が固体として析出する可能性がある。本発明の炭化水素の製造装置によれば、バイオクルードと水素供与体とが別々の供給部により反応器へ供給されることから、バイオクルードと水素供与体とが供給部内で混合することなく、バイオマスの析出を防ぐことができる。 Careless mixing of the biocrude and the hydrogen donor may result in part of the biomass being precipitated as a solid. According to the hydrocarbon production apparatus of the present invention, since the biocrude and the hydrogen donor are supplied to the reactor by separate feeding units, the biocrude and the hydrogen donor are not mixed in the feeding unit. It can prevent the precipitation of biomass.
本発明の炭化水素の製造システムによれば、前処理工程と、流動接触分解工程と、が互いに離れた場所において行われ、前処理工程により得られたバイオクルードを輸送して流動接触分解工程に供給することから、流動接触分解工程を行う施設までバイオクルードを輸送することで、液体のバイオクルードよりも固形で嵩高い(bulky)バイオマスを輸送するよりも輸送コストを低くすることができる。 According to the hydrocarbon production system of the present invention, the pretreatment step and the fluid catalytic cracking step are performed at locations separated from each other, and the biocrude obtained by the pretreatment step is transported to the fluid catalytic cracking step. From the supply, transporting the biocrude to a facility that performs a fluid catalytic cracking process can lower the cost of transportation compared to transporting solid, bulky biomass than liquid biocrude.
[炭化水素の製造方法、バイオクルードの製造方法及び炭化水素の製造装置]
本発明の炭化水素の製造方法及び炭化水素の製造装置について説明する。
[Method for Producing Hydrocarbon, Method for Producing Biocrude, and Device for Producing Hydrocarbon]
The process for producing hydrocarbon and the apparatus for producing hydrocarbon according to the present invention will be described.
本発明の炭化水素の製造方法は、少なくともバイオマスと含酸素芳香族化合物を含む溶媒とを混合して加溶媒分解をすることによりバイオクルードを得る前処理工程と、前処理工程により得られたバイオクルードと、水素供与体と、を原料として流動接触分解を行う流動接触分解工程と、を備えることを特徴とする。また、本発明のバイオクルードの製造方法は、少なくともバイオマスと含酸素芳香族化合物を含む溶媒とを混合して加溶媒分解をすることによりバイオクルードを得ることを特徴とする。本発明において、バイオクルードとは、前処理工程の加溶媒分解により得られた液体生成物を指すものである。例えば、木質バイオマスを前処理工程に供することにより得られたバイオクルードには、リグニン由来のメトキシフェノール、アルキルフェノール等、セルロースまたはヘミセルロース由来のフラン等の含酸素芳香族化合物と、それらが多数(2~80個程度)共重合した高分子化合物等が含まれている。 The method for producing a hydrocarbon according to the present invention comprises a pretreatment step of obtaining a biocrude by mixing at least biomass and a solvent containing an oxygen-containing aromatic compound and performing solvolysis, and a bio obtained by the pretreatment step. The method is characterized by comprising a fluid catalytic cracking step of performing fluid catalytic cracking using crude and hydrogen donors as raw materials. Further, the method for producing biocrude according to the present invention is characterized in that the biocrude is obtained by mixing at least biomass and a solvent containing an oxygen-containing aromatic compound and performing solvolysis. In the present invention, biocrude refers to a liquid product obtained by solvolysis in the pretreatment step. For example, the biocrude obtained by subjecting woody biomass to the pretreatment step includes methoxyphenols derived from lignin, alkylphenols such as alkylphenol, and oxygen-containing aromatic compounds such as furan derived from cellulose or hemicellulose, About 80) copolymerized high molecular compounds etc. are included.
本発明における炭化水素としては、例えば酸素を含まないDrop-in燃料(既存のエンジンやインフラを利用可能な燃料)、及び、ベンゼン、トルエンまたはキシレン等の芳香族化合物やエチレン、プロピレンまたはブタジエン等のオレフィン類といったいわゆる石油化学製品が挙げられる。ただし、本発明における炭化水素は、これらに限定されない。 As the hydrocarbon in the present invention, for example, an oxygen-free Drop-in fuel (a fuel which can use an existing engine or infrastructure), an aromatic compound such as benzene, toluene or xylene, ethylene, propylene or butadiene etc. So-called petrochemical products such as olefins are mentioned. However, hydrocarbons in the present invention are not limited to these.
バイオマスとは、生物由来の有機性資源で化石資源を除いたものである。本発明におけるバイオマスとしては、木質バイオマス等の林産資源や農産物加工残渣等を用いることができる。本発明においては、特に木質バイオマスを好適に使用することができる。 Biomass is an organic source of biological origin excluding fossil resources. As biomass in the present invention, forest resources such as woody biomass, agricultural products processing residues and the like can be used. In the present invention, particularly, woody biomass can be suitably used.
前処理工程では、バイオマスと溶媒とを混合して、加溶媒分解を行う。例えば、バイオマスと、溶媒とを反応器内で混合して、反応器を所定の反応温度まで昇温させたのち、所定時間保って加溶媒分解を進行させる。加溶媒分解反応後、液体生成物を回収し、これをバイオクルードとする。得られたバイオクルードを流動接触分解工程に供する。前処理工程は、設定した温度、時間でバイオマスと溶媒の混合物を加熱して加溶媒分解をすることができればどのような装置を用いてもよく、例えば、オートクレーブや管型反応器等を用いることができる。また、前処理工程において、反応中に液体が気化することを抑制するため、加圧して反応させることが好ましい。また、前処理工程では、バイオマスと溶媒とを混合して混合物としてから、この混合物を反応器内へ供給することもできる。 In the pretreatment step, biomass and a solvent are mixed to perform solvolysis. For example, after biomass and a solvent are mixed in a reactor and the reactor is heated to a predetermined reaction temperature, solvolysis is allowed to proceed for a predetermined time. After the solvolysis reaction, the liquid product is recovered and made biocrude. The resulting biocrude is subjected to a fluid catalytic cracking step. In the pretreatment process, any apparatus may be used as long as it can heat the mixture of biomass and solvent at the set temperature and time to perform solvolysis. For example, an autoclave or a tubular reactor may be used. Can. Further, in the pretreatment step, in order to suppress the vaporization of the liquid during the reaction, it is preferable to pressurize and make the reaction. In addition, in the pretreatment step, the biomass and the solvent can be mixed to form a mixture, and then the mixture can be supplied into the reactor.
前処理工程における溶媒は、バイオマスの加溶媒分解反応を促進させるものであり、含酸素芳香族化合物を含むものである。溶媒に用いる含酸素芳香族化合物は、セルロース、ヘミセルロース、リグニン及びその分解生成物に対して溶解性のある物質であり、具体的にはグアイアコール(2-メトキシフェノール)等のメトキシフェノール類、アルキルフェノール類、植物油または油脂等を用いることができる。 The solvent in the pretreatment step promotes the solvolysis reaction of biomass, and contains an oxygen-containing aromatic compound. The oxygen-containing aromatic compounds used for the solvent are substances soluble in cellulose, hemicellulose, lignin and their decomposition products, and specifically, methoxyphenols such as guaiacol (2-methoxyphenol), alkylphenols , Vegetable oil or fat and the like can be used.
また、前処理工程における溶媒は、有機酸をさらに含むことが好ましい。溶媒に用いる有機酸は、水溶液中で酸性を示す有機酸、例えば、カルボン酸や炭素数1~6の有機酸等であり、具体的にはギ酸、酢酸、プロピオン酸または酪酸等を用いることができる。バイオマスとして木質バイオマスを用いる場合には、前処理工程において副生するものが好ましく、特に、酢酸を好適に使用することができる。 In addition, the solvent in the pretreatment step preferably further contains an organic acid. The organic acid used for the solvent is an organic acid which exhibits acidity in an aqueous solution, such as a carboxylic acid, an organic acid having 1 to 6 carbon atoms, etc. Specifically, formic acid, acetic acid, propionic acid or butyric acid may be used. it can. When using woody biomass as biomass, what is by-produced in a pretreatment process is preferred, and especially acetic acid can be used conveniently.
溶媒に、含酸素芳香族化合物や有機酸が含まれることにより、バイオマスの加溶媒分解が促進されるため、熱分解や亜臨界水処理または超臨界水処理よりも低温でもバイオマスが分解され、液化が可能となる。また、溶媒に含酸素芳香族化合物が含まれることにより、バイオマス及びその分解生成物を溶媒中に高い溶解性で溶解できるので、ラジカルが溶媒中に希釈分散されて再重合が抑制され、バイオマスの液化反応(加溶媒分解)を促進させることができる。さらに、溶媒に有機酸が含まれることにより、これが酸触媒として加溶媒分解に作用するのでバイオマスの液化反応をより促進させることができる。 As the solvent contains an oxygen-containing aromatic compound or an organic acid, the solvolysis of the biomass is promoted, so the biomass is decomposed even at a lower temperature than thermal decomposition, subcritical water treatment or supercritical water treatment, and it is liquefied Is possible. In addition, by containing an oxygen-containing aromatic compound in the solvent, the biomass and the decomposition product thereof can be dissolved with high solubility in the solvent, so that the radical is diluted and dispersed in the solvent to suppress repolymerization, The liquefaction reaction (solvolysis) can be promoted. Furthermore, when an organic acid is contained in the solvent, it acts as an acid catalyst on solvolysis, so that the liquefaction reaction of biomass can be further promoted.
また、前処理工程における溶媒は、含酸素芳香族化合物または有機酸に加えて、又は、これらに代えて、前処理工程により得られたバイオクルードを用いることができる。すなわち、前処理工程により得られたバイオクルードの一部を取り置いておき、次にバイオマス由来の原料を前処理工程に供する際に溶媒として用いてもよい。また、バイオクルードを溶媒に添加して前処理工程を行った場合でも、得られたバイオクルードを、次に前処理工程を行うときに溶媒に添加して用いることができる。 Further, as the solvent in the pretreatment step, biocrude obtained by the pretreatment step can be used in addition to or instead of the oxygen-containing aromatic compound or the organic acid. That is, a part of the biocrude obtained by the pretreatment process may be stored and then used as a solvent when the biomass-derived material is subjected to the pretreatment process. In addition, even when biocrude is added to a solvent and the pretreatment step is performed, the obtained biocrude can be added to the solvent and used in the next pretreatment step.
本発明の前処理工程により得られたバイオクルードには、例えば、原料として木質バイオマスを用いた場合、含酸素芳香族化合物としてグアイアコール等のメトキシフェノール類、アルキルフェノール類や、酢酸等の有機酸が含まれている。これにより、含酸素芳香族化合物や有機酸を個別に加えなくても、バイオクルードを添加して、バイオマスの液化反応を促進させることができる。 For example, when woody biomass is used as a raw material, the biocrude obtained by the pretreatment step of the present invention contains, as an oxygen-containing aromatic compound, methoxyphenols such as guaiacol, alkylphenols, and organic acids such as acetic acid. It is done. Thereby, even if it does not add an oxygen-containing aromatic compound and an organic acid separately, a biocrude can be added and a liquefaction reaction of biomass can be promoted.
また、図1は、溶媒を回収して再び前処理工程に用いる場合の、前処理工程のプロセスフローの一例を示す図である。図1に示すように、バイオマス、必要に応じて、水、有機酸、または溶媒(含酸素芳香族化合物、及び、有機酸)を混合して反応器に供し、加溶媒分解反応を行う。反応物を蒸留塔に供し、ガス及び水、溶媒(含酸素芳香族化合物、及び、有機酸)、およびバイオクルードに分留して、溶媒を再び加溶媒分解反応に供する。すなわち、バイオクルードを次に前処理工程を行うときの溶媒に添加する場合、反応物から含酸素芳香族化合物及び有機酸を蒸留により回収して溶媒として再び前処理工程に用いてもよい。これにより、加溶媒分解反応を促進させる物質を溶媒として再び用いることができ、加溶媒分解反応をより効率よく進行させることができるとともに、炭化水素の原料となる物質をより多く流動接触分解工程に供給することができる。また、このときガスや軽質油、水を回収して他の用途に利用してもよい。これによりバイオマスに含まれる資源をより有効に利用することができる。また、水を回収することにより、溶媒として再び前処理工程に供するには水分含量が多すぎる場合でも、反応系の水分量を適切な量に調整することができる。 Moreover, FIG. 1 is a figure which shows an example of the process flow of a pre-processing process in the case of collect | recovering a solvent and using for a pre-processing process again. As shown in FIG. 1, the biomass, if necessary, water, an organic acid, or a solvent (an oxygen-containing aromatic compound and an organic acid) are mixed and provided to a reactor to carry out a solvolysis reaction. The reaction product is supplied to a distillation column, and it is fractionated into gas and water, a solvent (oxygen-containing aromatic compound and organic acid), and biocrude, and the solvent is subjected again to the solvolysis reaction. That is, when the biocrude is added to the solvent in the next pretreatment step, the oxygen-containing aromatic compound and the organic acid may be recovered from the reaction product by distillation and used again as the solvent in the pretreatment step. Thereby, a substance that accelerates the solvolysis reaction can be used again as a solvent, and the solvolysis reaction can be advanced more efficiently, and more substances serving as hydrocarbon raw materials can be used in the fluid catalytic decomposition step. Can be supplied. At this time, gas, light oil and water may be recovered and used for other applications. Thereby, resources contained in biomass can be used more effectively. Further, by recovering water, even if the water content is too high to be subjected to the pretreatment step again as a solvent, the water content of the reaction system can be adjusted to an appropriate amount.
また、バイオマスに水が適量含まれる場合、反応系に水を添加しなくてもバイオマスに含まれる水により加水分解反応を進めることができることから、本発明の前処理工程においては、少なくともバイオマスと溶媒とを混合して加溶媒分解を行い、水を添加しない場合がある。すなわち、本発明の前処理工程においては、多量の水を必要とせずに加溶媒分解反応を進めることができる。また、水分としては、反応系に5%以上含まれていることが好ましい。反応系に5%以上の水分が含まれていることにより、前処理工程において、バイオマスの液化反応を効率よく進行させることができる。また、反応系内の水分量を増加させると酸触媒の乖離が進むために加溶媒分解反応が促進される可能性があり、原料によってはその効果を享受することができる。また、バイオクルードを含酸素芳香族化合物、または有機酸に加えて、又は、これらに代えて繰り返し用いるときに、運転開始時でまだ反応系に水が蓄積していない場合や、バイオマスの種類や状態等に応じて、前処理工程の溶媒に水を添加してもよい。水が含まれることにより、バイオマスの加水分解を進行させ、有機酸の酸解離を促進させることができる。また、例えば、水分が十分に含まれる材料や、調湿木材チップでは、前処理工程の溶媒に水を添加しなくてもよい。反応系に水を添加しない場合には、含酸素芳香族化合物自体を溶媒とすることができる。 In addition, when the biomass contains an appropriate amount of water, the hydrolysis reaction can be advanced by the water contained in the biomass without adding water to the reaction system, so in the pretreatment process of the present invention, at least the biomass and the solvent And solvolysis, and may not add water. That is, in the pretreatment process of the present invention, the solvolysis reaction can be advanced without requiring a large amount of water. Moreover, as water, it is preferable that 5% or more is contained in the reaction system. By containing water of 5% or more in the reaction system, the liquefaction reaction of biomass can be efficiently advanced in the pretreatment step. In addition, when the water content in the reaction system is increased, the dissociation of the acid catalyst proceeds to accelerate the solvolysis reaction, and depending on the raw material, the effect can be enjoyed. In addition, when biocrude is repeatedly used in addition to or in place of the oxygen-containing aromatic compound or organic acid, there is no water accumulated in the reaction system at the start of the operation, the type of biomass, Water may be added to the solvent of the pretreatment step depending on the condition and the like. By containing water, it is possible to advance the hydrolysis of the biomass and to promote the acid dissociation of the organic acid. In addition, for example, in a material containing a sufficient amount of water, or in a humidity control wood chip, water may not be added to the solvent of the pretreatment process. When water is not added to the reaction system, the oxygen-containing aromatic compound itself can be used as a solvent.
前処理工程は、160℃以上で行うことが好ましい。温度が低すぎると、加溶媒分解反応が進行せず、液体生成物(バイオクルード)の炭素収率が低くなるおそれがある。また、前処理工程は、290℃以下で行うことが好ましい。温度が高過ぎると、熱分解反応が進行して、一酸化炭素(CO)や二酸化炭素(CO2)が生成するとともに、コーキングも進行して、気体や固体として炭素が失われるおそれがある。このことから、前処理工程の温度条件を適切に設定することにより、加溶媒分解反応を進行させることができるとともに、一酸化炭素や二酸化炭素の生成を抑制することができる。 The pretreatment step is preferably performed at 160 ° C. or higher. If the temperature is too low, the solvolysis reaction may not proceed and the carbon yield of the liquid product (biocrude) may be low. Moreover, it is preferable to perform a pre-processing process at 290 degrees C or less. If the temperature is too high, the thermal decomposition reaction proceeds to form carbon monoxide (CO) and carbon dioxide (CO 2 ), and coking also proceeds, which may cause loss of carbon as a gas or solid. From this, by appropriately setting the temperature conditions of the pretreatment process, the solvolysis reaction can be advanced, and the formation of carbon monoxide and carbon dioxide can be suppressed.
前処理工程に供するバイオマスは、予め粉砕されていることが好ましい。粉砕されていることにより、固体粒子の比表面積が大きくなるので、前処理工程において、同じ処理時間でもより効率的に加溶媒分解反応が進み、前処理工程により得られるバイオクルードの収量を向上させることができる。なお、粉砕の程度は、粉砕にかかるコストと加溶媒分解時にかかるコストとを考慮して、適宜設定すればよい。 The biomass to be subjected to the pretreatment step is preferably pre-crushed. Since the specific surface area of the solid particles is increased by being crushed, the solvolysis reaction proceeds more efficiently even in the same treatment time in the pretreatment step, and the yield of the biocrude obtained by the pretreatment step is improved. be able to. The degree of pulverization may be appropriately set in consideration of the cost of pulverization and the cost of solvolysis.
流動接触分解工程では、バイオクルードと、水素供与体と、を原料として流動接触分解を行うことにより、炭化水素が生成される。 In the fluid catalytic cracking step, hydrocarbon is produced by performing fluid catalytic cracking using biocrude and a hydrogen donor as raw materials.
本発明の流動接触分解工程における水素供与体は、流動接触分解工程において水素を供与することができる物質、及びそのような物質が含まれるものである。水素供与体は、H/C(化合物内の炭素と比較した水素の比率)が大きく、流動接触分解反応で容易に分解反応が進行し、同時に進行する水素移行反応に依って水素を供与できる有機化合物であり、例えば、減圧軽油、常圧残渣油に代表される重質油を用いることができる。これらはアルキルテトラリンやアルキルナフタレンのような多環芳香族に直鎖のアルカン置換基が発達した構造(例えば、下記の化合物1)、あるいはヘキサデカン、エイコサンに代表される直鎖アルカン構造(例えば、下記の化合物2)を持っており、そのような物質、及びそれらの物質を含むものである。 The hydrogen donor in the fluid catalytic cracking process of the present invention includes substances capable of donating hydrogen in the fluid catalytic cracking process, and such materials. Organic hydrogen donors have high H / C (the ratio of hydrogen to carbon in the compound), and the decomposition reaction proceeds easily in the fluid catalytic cracking reaction, and an organic that can donate hydrogen due to the progressing hydrogen transfer reaction at the same time It is a compound and, for example, heavy oil represented by vacuum gas oil and atmospheric residual oil can be used. These have a structure in which a linear alkane substituent is developed in a polycyclic aromatic such as alkyl tetralin or alkyl naphthalene (for example, the following compound 1), or a linear alkane structure represented by hexadecane or eicosane (for example, Of the compound 2), and includes such substances, and those substances.
本発明の流動接触分解工程において、触媒にはゼオライトまたは適度な酸性質を有する非晶質シリカ-アルミナを用いることができ、ゼオライトでは、特に、原料の分子サイズを考慮するとゼオライトの中でも大きな細孔を有するFAU型ゼオライトを好適に用いることができる。また、FAU型ゼオライトは、水素移行反応活性が高いことから、水素供与体中に含まれる水素が、バイオクルードに含まれるヒドロキシル基(-OH)、エーテル結合(-O-)、またはカルボキシル基(-COOH)等の構造を持つ含酸素成分に受け渡されて、水素化脱酸素反応が進行して水が生成される。これにより、バイオマス中の炭素資源を一酸化炭素(CO)あるいは二酸化炭素(CO2)として損失することを抑制して、効率的に炭化水素へと変換することができる。さらに、バイオクルード中に生成している多環芳香族が水素化分解することにより、単環芳香族化合物が生成されると推測される。 In the fluid catalytic cracking process of the present invention, a zeolite or amorphous silica-alumina having appropriate acid properties can be used as a catalyst, and in the case of zeolite, particularly large pores among zeolites in consideration of the molecular size of the raw material The FAU type zeolite which has is preferably used. In addition, since FAU type zeolite has high hydrogen transfer reaction activity, hydrogen contained in a hydrogen donor is hydroxyl group (-OH), ether bond (-O-), or carboxyl group (Bio-crude). It is delivered to an oxygen-containing component having a structure such as —COOH), and hydrodeoxygenation proceeds to produce water. As a result, the loss of carbon resources in the biomass as carbon monoxide (CO) or carbon dioxide (CO 2 ) can be suppressed to efficiently convert them into hydrocarbons. Furthermore, it is speculated that a single ring aromatic compound is produced by hydrogenolysis of polycyclic aromatics produced in the biocrude.
次に、図2を参照して、本発明の第1の実施形態にかかる炭化水素の製造装置について説明する。 Next, with reference to FIG. 2, an apparatus for producing hydrocarbon according to a first embodiment of the present invention will be described.
炭化水素の製造装置100は、流動接触分解工程に用いられるものであり、原料を貯蔵する原料貯蔵タンク10と、原料を後述するライザー反応管30に供給する原料供給手段である原料供給管20と、流動接触分解が行われる反応器であるライザー反応管30と、コークが付着した触媒を再生する再生塔40と、ライザー反応管30で得られた炭化水素を蒸留して各成分に分留する蒸留塔50と、を備える。
The
また、原料供給管20とライザー反応管30との間には、原料の供給量を調整するバルブ21が設けられている。本実施形態においては、原料であるバイオクルードと水素供与体とが予め混合されて原料スラリーとして原料貯蔵タンク10に貯蔵されている。
Further, a
流動接触分解とは、石油精製技術の一つであり、FCC(Fluid Catalytic Cracking)プロセスとも称される。流動接触分解反応は、反応系(原料の分解及び触媒再生)と分解生成物の分離精製系の二つに大別される。前記反応系において、原料及び蒸気がライザー反応管30に供給されて、原料は450℃~650℃程度の温度において、ゼオライトまたは適度な酸性質を有する非晶質シリカ-アルミナを微粉末状にした微粉状固体酸触媒(図2において白丸(○)で示す)と接触して分解される。
Fluid catalytic cracking is one of the petroleum refining techniques, and is also referred to as a FCC (Fluid Catalytic Cracking) process. The fluid catalytic cracking reaction is roughly divided into a reaction system (cracking of raw materials and catalyst regeneration) and a separation and purification system of cracked products. In the reaction system, the raw material and the vapor are supplied to the
まず、水素供与体である重質油が、固体酸触媒のマイクロポア又はメゾポアに散在する活性点である酸点において分解し、中間体であるカルベニウムイオンを経てオレフィンが生成される。さらに、環化反応や水素移行反応が進行することにより、バイオクルードに含まれる化合物中の酸素が水として除去されるとともに分解が進行する。この原料の分解反応において触媒上にはコークが生成されるため、反応後のコークが付着した触媒(図2において黒丸(●)で示す、コーキング触媒)は、再生塔40において600℃~800℃程度の高温で燃焼されてコークが除去されることにより再生され、再生触媒(図2において白丸(○)で示す)としてライザー反応管30に再び供給される。このとき、再生塔40の下部からは空気が送られ、コークの燃焼とともに再生塔40の上部から一酸化炭素、二酸化炭素、および水が放出される。また、触媒の活性を一定に保つために、再生された触媒の一部が抜き出され、新しい触媒が補給される。以上のようにして流動接触分解反応の反応系が進行する。
First, a heavy oil which is a hydrogen donor is decomposed at an acid point which is an active point dispersed in micropores or mesopores of a solid acid catalyst, and an olefin is produced via an intermediate carbenium ion. Furthermore, as a cyclization reaction or a hydrogen transfer reaction proceeds, the oxygen in the compound contained in the biocrude is removed as water and the decomposition proceeds. Since coke is formed on the catalyst in the decomposition reaction of the raw material, the catalyst on which coke has adhered after the reaction (indicated by black circles (●) in FIG. 2, the caulking catalyst) is 600 ° C. to 800 ° C. in the
ライザー反応管30において得られた反応物は、蒸留塔50に送られて各成分に分留される。蒸留塔50の上部からはプロピレン、ブテン、またはガソリン等の軽質留分、中間部からは軽質サイクル油(LCO)、または軽油等の中間留分、下部からは重質サイクル油(HCO)、またはスラリーオイル(CSO)等の重質留分が得られる。
The reactant obtained in the
このような接触分解反応により、原料中の水素の再配分によりバイオクルードの脱酸素反応と分解反応が進行して、高エネルギー燃料を得ることができる。また、流動接触分解プロセスは、固定層での反応プロセスではなく、希薄流動層で構成される反応プロセスであることから、前処理工程において固形物が僅かながら残留したとしても、反応器が詰まる等の不良を起こさずに、運転を継続することができる。 By such a catalytic cracking reaction, the deoxygenation reaction and the cracking reaction of the biocrude proceed by redistribution of hydrogen in the raw material, and a high energy fuel can be obtained. Moreover, since the fluid catalytic cracking process is not a reaction process in a fixed bed but a reaction process composed of a dilute fluidized bed, even if a small amount of solid remains in the pretreatment process, the reactor is clogged, etc. The operation can be continued without causing any defect.
次に、本発明の第2の実施形態にかかる炭化水素の製造装置について、図3を参照して説明する。なお、前述した実施形態と同じ構成については、同じ符号を用いて説明を省略する。 Next, a hydrocarbon production apparatus according to a second embodiment of the present invention will be described with reference to FIG. In addition, about the same structure as embodiment mentioned above, description is abbreviate | omitted using the same code | symbol.
炭化水素の製造装置200は、原料を貯蔵する原料貯蔵タンク210と、原料を後述するライザー反応管30に供給する原料供給手段である原料供給管220と、流動接触分解が行われるライザー反応管30と、コークが付着した触媒を再生する再生塔40と、ライザー反応管30で得られた炭化水素を蒸留して各成分に分留する蒸留塔50と、を備える。
The
原料貯蔵タンク210は、バイオクルード貯蔵タンク211と、水素供与体貯蔵タンク212と、を有して構成されており、本実施形態の炭化水素の製造装置200においては、バイオクルードと水素供与体とが別々の貯蔵タンクに貯蔵されている。また、原料供給管220は、バイオクルード貯蔵タンク211に接続されたバイオクルード供給管222と、水素供与体貯蔵タンク212に接続された水素供与体供給管223と、バイオクルード供給管222と水素供与体供給管223とが合流してライザー反応管30に接続される混合供給管224と、を有する。すなわち、本実施形態の炭化水素の製造装置200においては、バイオクルードと水素供与体とが別々に貯蔵され、供給管内で混合されて、ライザー反応管30に供給される。また、混合供給管224とライザー反応管30との間には、原料の供給量を調整するバルブ221が設けられている。なお、本実施形態において、バイオクルード貯蔵タンク211は水素供与体貯蔵タンク212よりも上流に設けられていたが、水素供与体貯蔵タンク212の方が上流に設けられていてもよい。
The raw
次に、本発明の第3の実施形態にかかる炭化水素の製造装置について、図4を参照して説明する。なお、前述した実施形態と同じ構成については、同じ符号を用いて説明を省略する。 Next, a hydrocarbon production apparatus according to a third embodiment of the present invention will be described with reference to FIG. In addition, about the same structure as embodiment mentioned above, description is abbreviate | omitted using the same code | symbol.
炭化水素の製造装置300は、原料を貯蔵する原料貯蔵タンク310と、原料を後述するライザー反応管30に供給する原料供給手段である原料供給管320と、流動接触分解が行われる反応器であるライザー反応管30と、コークが付着した触媒を再生する再生塔40と、ライザー反応管30で得られた炭化水素を蒸留して各成分に分留する蒸留塔50と、を備える。
The
原料貯蔵タンク310は、バイオクルード貯蔵タンク311と、水素供与体貯蔵タンク312と、を有して構成されており、本実施形態の炭化水素の製造装置300においては、バイオクルードと水素供与体とが別々の貯蔵タンクに貯蔵されている。また、原料供給管320は、バイオクルード貯蔵タンク311に接続されたバイオクルード供給管322(バイオクルード供給部)と、水素供与体貯蔵タンク312に接続された水素供与体供給管323(水素供与体供給部)と、を有する。すなわち、本実施形態の炭化水素の製造装置300においては、バイオクルードと水素供与体とが別々に貯蔵され、別々の供給管によりライザー反応管30に供給される。また、バイオクルード供給管322とライザー反応管30との間には、バイオクルードの供給量を調整するバルブ321aが設けられ、水素供与体供給管323とライザー反応管30との間には、水素供与体の供給量を調整するバルブ321bが設けられている。
The raw
本実施形態の炭化水素の製造装置のように、本発明の流動接触分解工程において、バイオクルードと、水素供与体とが、別々に供給されてもよい。また、本発明の流動接触分解工程に用いられる製造装置は、原料供給手段として、バイオクルードを供給するバイオクルード供給部と、水素供与体を供給する水素供与体供給部と、を別々に有していてもよい。 As in the hydrocarbon production apparatus of the present embodiment, in the fluid catalytic cracking step of the present invention, biocrude and hydrogen donor may be separately supplied. In addition, the production apparatus used in the fluid catalytic cracking step of the present invention separately has a biocrude supply unit for supplying biocrude and a hydrogen donor supply unit for supplying a hydrogen donor as raw material supply means. It may be
バイオクルードと、重質油等の水素供与体とを材料として流動接触分解工程に供するときに、バイオクルードと水素供与体とがほとんど相互溶解しない場合には、水素供与体スラリー中にバイオマスが安定して分散するため、第1の実施形態の炭化水素の製造装置100や、第2の実施形態の炭化水素の製造装置200のように構成することができる。すなわち、図2に示された炭化水素の製造装置100のように、バイオクルードと水素供与体とを混合した原料スラリーを、流動接触分解反応が行われるライザー反応管30の下部に供給するように構成したり、図3に示された炭化水素の製造装置200のように、バイオクルードと水素供与体とを別々のタンクに貯蔵しておき、原料供給管220(混合供給管224)内で混合された原料をライザー反応管30に供給するように構成したりすることができる。
When using a biocrude and a hydrogen donor such as heavy oil as a material in a fluid catalytic cracking step, if the biocrude and the hydrogen donor hardly dissolve each other, the biomass is stabilized in the hydrogen donor slurry. In order to disperse it, it can be configured as the
一方、バイオクルードと水素供与体との一部が相互溶解すると、バイオマスを分散させていたバイオクルード中の溶媒が水素供与体に逆抽出されてバイオマスが析出することがあり、原料の供給管や供給ノズルが閉塞する可能性がある。このような場合には、図4に示された炭化水素の製造装置300のように、バイオクルードと水素供与体とが別々のタンクに貯蔵され、ライザー反応管30まで別々の供給管(バイオクルード供給管322と水素供与体供給管323)を介して供給されるように構成されていることが好ましい。バイオクルードと水素供与体とが別々に供給されることにより、バイオクルードと水素供与体とが供給管内で混合することがないことから、バイオマスの析出を防ぐことができる。これにより、原料の供給管や供給ノズルの閉塞を防止することができる。なお、ライザー反応管30の中では固体粒子である触媒が高流速で流れており閉塞は起こらない。
On the other hand, when a portion of the biocrude and the hydrogen donor are mutually dissolved, the solvent in the biocrude in which the biomass is dispersed may be back-extracted to the hydrogen donor to precipitate the biomass. The supply nozzle may be clogged. In such a case, as in the
以上のように、炭化水素の製造装置をどのように構成するかは、原料であるバイオクルードと水素供与体の性質等に合わせて選択することができる。 As described above, how to configure a hydrocarbon production apparatus can be selected according to the properties of the raw material crude crude and the hydrogen donor.
以上のような本発明の炭化水素の製造方法及びバイオクルードの製造方法によれば、バイオマスを加溶媒分解により前処理することで、熱分解や亜臨界水処理または超臨界水処理よりも低温で分解反応が進行するとともに、引き続く流動接触分解工程において、これを水素供与体とともに接触分解した時に、水素化脱酸素反応により脱酸素が行われて、多くの酸素が水として除かれるため、一酸化炭素や二酸化炭素の生成が抑制され、炭素資源の損失を少なくすることができる。これにより、バイオマスから効率よく炭化水素を製造することができる。また、バイオマスを構成する多環芳香族化合物が水素化分解されることにより、単環芳香族化合物が生成されると推測される。 According to the method for producing hydrocarbon and the method for producing biocrude according to the present invention as described above, the biomass is pretreated by solvolysis at a lower temperature than thermal decomposition, subcritical water treatment or supercritical water treatment. As the decomposition reaction proceeds, when it is catalytically decomposed with a hydrogen donor in the subsequent fluid catalytic cracking step, deoxygenation is carried out by hydrodeoxygenation reaction, and a large amount of oxygen is removed as water, so that monooxidation The formation of carbon and carbon dioxide is suppressed, and the loss of carbon resources can be reduced. Thereby, hydrocarbons can be efficiently produced from biomass. Moreover, it is speculated that a monocyclic aromatic compound is produced by hydrogenolysis of a polycyclic aromatic compound that constitutes biomass.
また、バイオクルードと水素供与体とが混合されるとバイオマスの一部が固体として析出する可能性がある。本発明の炭化水素の製造装置によれば、バイオクルードと水素供与体とが別々に供給されることから、バイオクルードと水素供与体とが供給管内で混合されることなく、バイオマスの析出を防ぐことができる。 In addition, when the biocrude and the hydrogen donor are mixed, part of the biomass may be precipitated as a solid. According to the hydrocarbon production apparatus of the present invention, since the biocrude and the hydrogen donor are separately supplied, the deposition of the biomass is prevented without the biocrude and the hydrogen donor being mixed in the feed pipe. be able to.
[炭化水素の製造システム]
次に、本発明の炭化水素の製造システムについて説明する。
[Hydrocarbon production system]
Next, the hydrocarbon production system of the present invention will be described.
本発明の炭化水素の製造システムは、前述した炭化水素の製造方法を用いたものであり、前処理工程と、流動接触分解工程と、が近接した場所において行われてもよいし、または、互いに離れた場所において行われ、前処理工程により得られたバイオクルードを輸送して流動接触分解工程に供給されてもよい。前処理工程と、流動接触分解工程と、を近接した場所で行うか、または、互いに離れた場所において行うかは、バイオマスの生産地や設備の立地条件等により、適宜選択することができる。 The hydrocarbon production system of the present invention uses the above-mentioned hydrocarbon production method, and may be carried out in a place where the pretreatment step and the fluid catalytic cracking step are in proximity, or each other The biocrude obtained by the pretreatment step may be transported at a remote place and supplied to the fluid catalytic cracking step. Whether the pretreatment step and the fluid catalytic cracking step are performed in close proximity to each other or in locations separated from each other can be appropriately selected depending on the biomass production site, the location conditions of equipment, and the like.
例えば、バイオマスの生産地が山林地帯にあり、流動接触分解工程に用いる設備が湾岸地帯にある場合には、前処理工程に用いる設備を山林地帯に設けて、前処理工程と流動接触分解工程とを互いに離れた場所において行うことができる。このとき、前処理工程において得られたバイオクルードはタンクローリーやトラック等で輸送できる。また、タンクローリーやトラック等が通行できないような、林道が利用できない山の中腹から裾野までの輸送では輸送管によりバイオクルードを輸送してもよい。バイオクルードの輸送は、輸送コストを考慮したうえで、車両による輸送だけではなく、その他の輸送手段を選択して行ってもよい。 For example, when the production area of biomass is in a forest area and the equipment used for the fluid catalytic cracking process is in a bay area, the equipment used for the pretreatment process is provided in the forest area, and the pretreatment process and the fluid catalytic cracking process Can be done at a distance from each other. At this time, the biocrude obtained in the pretreatment process can be transported by a tank lorry, a truck or the like. In addition, for transportation from the middle to the bottom of a mountain where forest roads can not be used so that tanker trucks, trucks, etc. can not pass, the biocrude may be transported by a transport pipe. The transport of the biocrude may be performed not only by the vehicle transport but also by other transport means in consideration of the transport cost.
本発明における「互いに離れた場所」とは、前処理工程に用いる設備と流動接触分解工程に用いる設備とを配管等で直接接続して反応物を輸送するのではなく、タンクローリーやトラック等のバッチ輸送を介して輸送される程度に離れていることを示すものである。前処理工程に用いる設備が、前述のように、タンクローリーやトラック等が通行できないような場所に設けられている場合には、通行可能な場所までは輸送管等を介して反応物を輸送し、その後バッチ輸送により反応物を流動接触分解工程に用いる設備が設けられている場所まで輸送してもよい。 In the present invention, “a place separated from each other” refers to a batch such as a tank lorry or a truck instead of transporting the reactant by directly connecting the facility used in the pretreatment process and the facility used in the fluid catalytic cracking process with piping or the like. It indicates that they are separated to the extent of being transported via transport. If the equipment used for the pretreatment process is provided in a place where tank lorries, trucks, etc. can not pass, as described above, transport the reactant through transport pipes etc. to the passable place, The reactants may then be transported by batch transport to the site where equipment is used for the fluid catalytic cracking process.
前処理工程と、流動接触分解工程と、を互いに離れた場所において行う場合には、流動接触分解工程を行う施設までバイオクルードを輸送することで、バイオクルードよりも嵩高いバイオマスを輸送するよりも輸送コストを低くすることができる。 If the pretreatment step and the fluid catalytic cracking step are performed at locations separated from each other, transporting the biocrude to a facility that performs the fluid catalytic cracking step is more than transporting the bulkier biomass than the biocrude. Transportation costs can be reduced.
前処理工程は、バイオマスの生産地において行ってもよい。例えば、バイオマスが木質バイオマスである場合には、前処理工程の操作を、木質バイオマスの材料となる原木がある山の山元(a site nearby mountain)で行ってもよい。 The pretreatment step may be performed at the biomass production site. For example, when the biomass is a woody biomass, the operation of the pretreatment process may be performed at a site near mountain where a raw wood as a material of the woody biomass is present.
流動接触分解工程の操作を製油所の設備を利用して行う場合、木質バイオマスの生産地と製油所とが互いに離れた場所であることが多い。木質バイオマスはバイオクルードよりも嵩高いことから、生産地から炭化水素製造施設(前処理工程及び流動接触分解工程で用いる装置を備えた施設)まで木質バイオマスを輸送すると、輸送コストが高くなる。前処理工程をバイオマスの生産地において行うことにより、バイオクルードよりも嵩高い木質バイオマスが液状のバイオクルードとなり、タンクローリー等により輸送することができる。このことから、バイオクルードよりも嵩高い木質バイオマスをそのまま輸送するよりも輸送コストを低くすることができる。 When the operation of the fluid catalytic cracking process is performed using the equipment of a refinery, the production site of woody biomass and the refinery are often separated from each other. Since woody biomass is bulkier than biocrude, transportation of woody biomass from a production area to a hydrocarbon production facility (a facility equipped with equipment used in the pretreatment process and fluid catalytic cracking process) increases transportation costs. By performing the pretreatment step at the biomass production site, woody biomass that is bulkier than biocrude becomes liquid biocrude, and can be transported by a tank lorry or the like. From this, the transportation cost can be lower than that for transporting woody biomass that is bulkier than biocrude as it is.
その他、本発明を実施するための最良の構成、方法などは、以上の記載で開示されているが、本発明は、これに限定されるものではない。すなわち、本発明は、主に特定の実施形態に関して特に説明されているが、本発明の技術的思想及び目的の範囲から逸脱することなく、以上述べた実施形態に対し、形状、材質、数量、およびその他の詳細な構成において、当業者が様々な変形を加えることができるものである。 Besides, the best configuration, method and the like for carrying out the present invention are disclosed in the above description, but the present invention is not limited to this. That is, although the present invention has been described with particular reference to a particular embodiment, it is to be understood that shapes, materials, quantities, etc. may be added to the embodiments described above without departing from the scope of the technical idea and purpose of the present invention. Various modifications can be made by one skilled in the art in other detailed configurations.
従って、上記に開示した形状、および材質などを限定した記載は、本発明の理解を容易にするために例示的に記載したものであり、本発明を限定するものではないから、それらの形状、材質などの限定の一部、もしくは全部の限定を外した部材の名称での記載は、本発明に含まれるものである。 Therefore, the descriptions of the above-described disclosure of the shapes, materials and the like are merely illustrative for ease of understanding of the present invention, and are not intended to limit the present invention. The description in the name of a member from which some or all of the limitations of the material and the like have been removed is included in the present invention.
以下、実施例を挙げて、本発明をより具体的に説明する。但し、本発明は、以下の実施例により限定されるものではない。なお、特に断りのない限り、割合は質量割合を示すものとする。 Hereinafter, the present invention will be more specifically described by way of examples. However, the present invention is not limited by the following examples. In addition, a ratio shows a mass ratio unless there is particular notice.
[モデル材料の検討]
本実施例においては、原料として木質バイオマスを用いた。初めに、スギのモデル材料として模擬スギを検討した。なお、本実施例における「模擬スギ」とは、セルロースとリグニンを6:4の割合で混合してスギの組成を模した組成物である。ここで、リグニンの組成は一般的なスギでは30%程度(原口隆英・他(1993)『木材の化学』文永堂出版)であるが、流動接触分解でのリグニンの分解が把握しやすいようにその組成を増やして40%とした。また、セルロースとヘミセルロースは構造的に分解特性が大きく違わないと想定されるので(セルロース+ヘミセルロース)組成をセルロースで代替し60%とした。
[Examination of model materials]
In the present example, woody biomass was used as a raw material. At first, simulated cedar was examined as a model material of cedar. The “simulated cedar” in the present example is a composition in which cellulose and lignin are mixed in a ratio of 6: 4 to simulate the composition of cedar. Here, the composition of lignin is about 30% in general cedar (Harokuchi, et al. (1993) “Chemistry of wood” by Bunneijido), but it is easy to understand the decomposition of lignin in fluid catalytic decomposition. The composition was increased to 40%. Moreover, since it is assumed that cellulose and hemicellulose do not differ greatly in decomposition characteristics structurally (cellulose + hemicellulose), the composition was replaced with cellulose to make 60%.
まず、スギ及び模擬スギの熱的挙動の比較を行うため、熱重量分析を行った。材料として、スギチップ、及び、模擬スギを用いた。測定には、熱重量分析装置(島津製作所製、TGA-51)を用い、窒素雰囲気下(50ml/min)で室温から800℃まで10K/minで昇温させた。図5に熱重量分析の結果を示した。縦軸に残留率(%、熱重量分析に供した試料の重量に対する残留物の重量割合を算出した値)を示し、横軸に温度を示した。図中の破線はスギチップ、実線は模擬スギの分析結果を示している。この結果、スギと模擬スギを構成するセルロース及びリグニンがスギとは大きく異なる熱分解挙動を示すことが知られている一方で、スギと模擬スギは、同様の熱分解挙動を示すことが確認された。また、スギの構成成分同士は水素結合等により複雑な高次構造を有しているが、このような構成成分間の結合の有無は熱分解挙動にほぼ影響しないことが確認された。以上のことから、模擬スギの分解挙動は一般的な木質バイオマスの分解挙動と同様であると考えられた。また、図5の結果から、スギ及び模擬スギは、290℃を超えると、熱分解反応が進行することが分かった。 First, in order to compare the thermal behavior of cedar and simulated cedar, thermogravimetric analysis was performed. Sugi chip and simulated Japanese cedar were used as materials. For measurement, the temperature was raised from room temperature to 800 ° C. at 10 K / min under a nitrogen atmosphere (50 ml / min) using a thermogravimetric analyzer (manufactured by Shimadzu Corporation, TGA-51). The results of thermogravimetric analysis are shown in FIG. The ordinate represents the residual ratio (%, a value obtained by calculating the weight ratio of the residue to the weight of the sample subjected to thermogravimetric analysis), and the abscissa represents the temperature. The broken line in the figure indicates the cedar chip, and the solid line indicates the analysis result of simulated cedar. As a result, while it has been known that cellulose and lignin constituting cedar and simulated cedar show thermal decomposition behavior which is largely different from that of cypress, cedar and simulated cedar show similar thermal decomposition behavior. The In addition, it has been confirmed that the constituents of cedar have a complex higher order structure due to hydrogen bonds and the like, but the presence or absence of such a bond between constituents does not substantially affect the thermal decomposition behavior. From the above, it is considered that the decomposition behavior of simulated cedar is similar to that of general woody biomass. In addition, from the results of FIG. 5, it was found that when the temperature of the cedar and the simulated cedar exceeds 290 ° C., the thermal decomposition reaction proceeds.
[炭化水素の製造方法における前処理工程(バイオクルードの製造)]
(実施例1、2)
次に、スギと模擬スギとをそれぞれ前処理工程に供し、工程後の液体、ガス、固体を回収して炭素収率を比較した。スギ及び模擬スギを前処理工程に供し、前処理工程後の液体、ガス、固体を回収して炭素収率を算出した。
[Pretreatment step (hydrocrude production) in hydrocarbon production method]
(Examples 1 and 2)
Next, cedar and simulated cedar were subjected to the pretreatment process, respectively, and the liquid, gas and solid after the process were recovered to compare the carbon yield. The cedar and the simulated cedar were subjected to the pretreatment step, and the liquid, gas and solid after the pretreatment step were recovered to calculate the carbon yield.
材料は以下のものを用いた。なお、以下に示す質量割合は、仕込み濃度を示すものとする。
スギチップ(実施例1)又は、模擬スギ(実施例2) 10%
グアイアコール 84%
水 5%
酢酸 1%
The following materials were used. In addition, the mass ratio shown below shall show preparation density | concentration.
Sugi chip (Example 1) or simulated Japanese cedar (Example 2) 10%
Guiaiacol 84%
Water 5%
Acetic acid 1%
なお、実施例1で用いたスギチップは、平均粒径100μm以上のスギチップを、予め、遊星ボールミル(フリッチュジャパン製、型番P-7)を用いて粉砕し、その後篩い分けを行って75μmと106μmの篩の間に入ったスギチップである。すなわち、平均粒径が概ね80μm程度のスギチップを原料として用いた。また、実施例2で用いた模擬スギについても同様の篩い分けを行い、75μmと106μmの篩の間に入った模擬スギを弁量として用いた。 The cedar chips used in Example 1 were ground beforehand using cedar chips having an average particle diameter of 100 μm or more using a planetary ball mill (Fritchu Japan, model number P-7), and then sieved to 75 μm and 106 μm. It is a Sugi chip which entered between the sieves. That is, a cedar chip having an average particle diameter of about 80 μm was used as a raw material. The same sieving was performed on the simulated Japanese cedar used in Example 2, and the simulated Japanese cedar inserted between 75 μm and 106 μm sieves was used as the valve amount.
上記の材料を混合して、オートクレーブ(オーエムラボテック社製、MMJ-500、内容積430ml)に供した。反応条件は200℃、1時間とし、その後自然冷却した。生成した気体生成物(ガス)は、ガスバッグで捕集し、ガスクロマトグラフィー(島津製作所製、GC-8A)を用いて分析した。検出は、熱伝導度型検出器により行った。 The above materials were mixed and subjected to an autoclave (MM Labotech, MMJ-500, internal volume 430 ml). The reaction conditions were 200 ° C., 1 hour, and then natural cooling. The generated gas product (gas) was collected by a gas bag and analyzed using gas chromatography (manufactured by Shimadzu Corporation, GC-8A). The detection was performed by a thermal conductivity detector.
また、液体生成物と固体生成物は、No.5Cの濾紙を用いた減圧濾過により分離した。濾過した後、固体生成物中や反応容器に残った液体生成物をアセトンにより洗浄、抽出した。アセトン抽出液は60℃で保持することによりアセトンを蒸発させて、その残渣も液体生成物とした。また、アセトン洗浄後の固体生成物はデシケーターとアスピレーター(東京理化器械製、型番A-3S)を用いて1晩、室温で減圧乾燥させた後、質量を測定した。乾燥させた固体生成物中の炭素分率を、NCアナライザー(住化分析センター製、SUMIGRAPH NC-1000)を用いて測定した。 Also, liquid products and solid products are described in no. Separation by vacuum filtration using 5 C filter paper. After filtration, the liquid product remaining in the solid product or in the reaction vessel was washed with acetone and extracted. The acetone extract was evaporated at a temperature of 60 ° C. to evaporate acetone, and the residue also became a liquid product. Further, the solid product after acetone washing was subjected to vacuum drying at room temperature overnight using a desiccator and an aspirator (manufactured by Tokyo Rika Kikai, model number A-3S), and then the mass was measured. The carbon fraction in the dried solid product was measured using an NC analyzer (manufactured by Sumika Analysis Center, SUMIGRAPH NC-1000).
スギ、又は、模擬スギ中の炭素質量をNCアナライザー(住化分析センター製、型番SUMIGRAPH NC-1000)で測定した。また、生成した気体中の炭素含有物質と固体中の炭素はすべてスギ又は模擬スギ由来と仮定した。そこで、原料のスギ又は模擬スギ中の炭素質量に対する気体生成物中の炭素質量を気体炭素収率、原料のスギ又は模擬スギ中の炭素質量に対する固体生成物中の炭素質量を固体炭素収率として算出した。さらに、100%から気体炭素収率と固体炭素収率を引くことで液体炭素収率を算出した。すなわち、以下に示す気体炭素収率、液体炭素収率、および固体炭素収率は、原料のスギ又は模擬スギ中の炭素を基準としており、溶媒(グアイアコール、水、酢酸)からの転化率は低く、炭素収率には大きく影響しないと考えられるため、本実施例においては、溶媒からの転化は考慮していない。 The carbon mass in Japanese cedar or simulated Japanese cedar was measured by an NC analyzer (manufactured by Sumika Analysis Center, model number SUMIGRAPH NC-1000). In addition, it was assumed that carbon contained in the produced gas and carbon in the solid were all derived from cedar or simulated cedar. Therefore, the carbon mass in the gaseous product with respect to the carbon mass in the raw material cedar or simulated cedar as the gaseous carbon yield, and the carbon mass in the solid product with respect to the carbon mass in the raw cedar or simulated cedar as the solid carbon yield Calculated. Furthermore, the liquid carbon yield was calculated by subtracting the gaseous carbon yield and the solid carbon yield from 100%. That is, the gaseous carbon yield, liquid carbon yield, and solid carbon yield shown below are based on carbon in the raw material cedar or simulated cedar, and the conversion from solvents (guaiacol, water, acetic acid) is low. In this example, the conversion from the solvent is not considered because it is considered that the carbon yield is not greatly affected.
(実施例3)
材料として以下のものを用いた。
スギチップ 10%
グアイアコール 85%
水 5%
酢酸を0%(無添加)としたこと以外は、実施例1と同様の操作を行った。
(Example 3)
The following were used as materials.
Guaiacol 85%
Water 5%
The same operation as in Example 1 was performed except that acetic acid was changed to 0% (no addition).
(実施例4~6)
材料として以下のものを用いた。
模擬スギ 10%
グアイアコール 75~85%
水 5%
酢酸 0~10%
酢酸をそれぞれ0%(実施例4、無添加)、5%(実施例5)、10%(実施例6)とし、グアイアコールをそれぞれ85%(実施例4)、80%(実施例5)、75%(実施例6)としたこと以外は、実施例2と同様の操作を行った。
(Examples 4 to 6)
The following were used as materials.
Guaial 75-85%
Water 5%
Acetic acid 0-10%
Acetic acid is respectively 0% (Example 4, no addition), 5% (Example 5), 10% (Example 6), and guaiacol is 85% (Example 4), 80% (Example 5), respectively. The same operation as in Example 2 was performed except that 75% (Example 6) was used.
(実施例7~9)
材料として以下のものを用いた。
模擬スギ 10%
グアイアコール 85%
水 5%
また、反応条件として、反応温度を150℃(実施例7)、250℃(実施例8)、300℃(実施例9)としたこと以外は、実施例2と同様の操作を行った。
(Examples 7 to 9)
The following were used as materials.
Guaiacol 85%
Water 5%
In addition, the same operation as in Example 2 was performed except that the reaction temperature was 150 ° C. (Example 7), 250 ° C. (Example 8), and 300 ° C. (Example 9) as the reaction conditions.
(実施例10~12)
材料として以下のものを用いた。
模擬スギ 10%
グアイアコール 74~89%
水 0~15%
酢酸 1%
材料として模擬スギを用い、水分量を0%(実施例10、無添加)、10%(実施例11)、15%(実施例12)とし、グアイアコールを89%(実施例10)、79%(実施例11)、74%(実施例12)としたこと以外は、実施例2と同様の操作を行った。
(Examples 10 to 12)
The following were used as materials.
Guaia call 74 to 89%
Water 0 to 15%
Acetic acid 1%
Using simulated Japanese cedar as the material, the moisture content is made 0% (Example 10, no addition), 10% (Example 11), 15% (Example 12), 89% (Example 10), 79% of guaiacol (Example 11) The same operation as in Example 2 was performed except that 74% (Example 12) was used.
(実施例13)
実施例2で得られた液体生成物(バイオクルード)を溶媒として、以下の組成で実施例2と同様の条件で2回目の前処理工程を行った。
模擬スギ 10%
実施例2の前処理反応で得られた液体生成物 84%
水 5%
酢酸 1%
(Example 13)
Using the liquid product (biocrude) obtained in Example 2 as a solvent, a second pretreatment step was performed under the same conditions as in Example 2 with the following composition.
Liquid product obtained in the pretreatment reaction of Example 2 84%
Water 5%
Acetic acid 1%
上記の2回目の前処理工程で得られた液体生成物を溶媒とし、上記の組成(模擬スギ10%、2回目の前処理工程で得られた液体生成物84%、水5%、酢酸1%)で実施例2と同様の条件で3回目の前処理工程を行った。さらに、3回目の前処理工程で得られた液体生成物を溶媒とし、上記の組成(模擬スギ10%、3回目の前処理工程で得られた液体生成物84%、水5%、酢酸1%)で実施例2と同様の条件で4回目の前処理工程を行った。実施例2と同様の方法により、4回目の前処理工程後の液体、ガス、固体を回収して炭素収率を算出した。 The liquid product obtained in the above second pre-treatment step is used as a solvent, and the above composition (10% simulated cedar, 84% liquid product obtained in the second pre-treatment step, 5% water, acetic acid 1 The third pretreatment step was performed under the same conditions as in Example 2 in%). Furthermore, the liquid product obtained in the third pretreatment step is used as a solvent, and the above composition (10% simulated cedar, 84% liquid product obtained in the third pretreatment step, 5% water, acetic acid 1 The fourth pretreatment step was performed under the same conditions as in Example 2 in%). The liquid, gas and solid after the fourth pretreatment step were recovered by the same method as in Example 2 to calculate the carbon yield.
(実施例14)
材料のスギチップを遊星ボールミルで粉砕しないこと以外は、実施例1と同様の操作を行った。
(Example 14)
The same operation as in Example 1 was carried out except that the cedar chips of the material were not crushed by a planetary ball mill.
(比較例1)
材料としてスギチップ10%を用い、グアイアコールを0%(無添加)、酢酸を1%、水を89%としたこと以外は、実施例1と同様の条件で行った。その結果、固形物が大量に残り、液体生成物がほとんど得られなかった。このことから、含酸素芳香族化合物を含む溶媒を添加しない条件では、バイオクルードを十分に得ることが困難であり、また、得られた生成物には固形物が大量に含まれるため、流動接触分解工程に供することが困難であることが示された。
(Comparative example 1)
The conditions were the same as in Example 1 except that 10% of cedar chip was used as the material, guaiacol was 0% (no addition), acetic acid was 1%, and water was 89%. As a result, a large amount of solid remained, and almost no liquid product was obtained. From this, it is difficult to obtain sufficient biocrude under the condition that no solvent containing oxygenated aromatic compound is added, and the obtained product contains a large amount of solid matter, and therefore fluid contact It has been shown to be difficult to provide for the degradation step.
(実施例1~14の結果及び考察)
実施例1~14の処理条件を表1に示し、実施例1~14の加溶媒分解生成物(液体生成物、気体生成物、固体生成物)の炭素収率(C%)を表2に示す。
(Result and Consideration of Examples 1 to 14)
The treatment conditions of Examples 1 to 14 are shown in Table 1, and the carbon yield (C%) of the solvolysis products (liquid product, gaseous product, solid product) of Examples 1 to 14 is shown in Table 2 Show.
表2に示されたように、スギ及び模擬スギを加溶媒分解に供した実施例1~14において、炭素資源が液体生成物(バイオクルード)中に回収され、前処理工程を行うことにより、バイオクルードに炭素資源を効率よく回収することができることが示された。 As shown in Table 2, carbon resources are recovered in a liquid product (Biocrude) in Examples 1 to 14 in which Japanese cedar and simulated Japanese cedar are subjected to solvolysis, and a pretreatment step is carried out. It has been shown that carbon resources can be efficiently recovered to biocrude.
表2に示されたように、スギを用いた実施例1、模擬スギを用いた実施例2は、液体生成物、気体生成物、固体生成物のそれぞれの炭素収率がほぼ同じとなった。熱重量分析の結果及び実施例1、2の結果から、模擬スギがスギのモデル物質として有用であることが示された。 As shown in Table 2, in Example 1 using Sugi and Example 2 using simulated Sugi, the carbon yields of the liquid product, the gas product, and the solid product were almost the same. . From the results of thermogravimetric analysis and the results of Examples 1 and 2, it was shown that simulated cedar is useful as a model substance of cedar.
また、表2に示されたように、酢酸を添加した実施例1、2の方が、酢酸を添加しない実施例3、4よりも液体生成物の炭素収率が高かった。このことから、前処理工程において、酢酸を添加することにより、分解反応が促進され、炭素を液体生成物(バイオクルード)により効率よく回収可能であることが示された。また、酢酸の添加量は5%(実施例5)にしても1%(実施例2)の場合とほぼ同じで、高い炭素収率を示した。また、酢酸の添加量を10%(実施例6)にした場合、酢酸を添加しない場合と比べて液体生成物の炭素収率は高くなったが、1%、および5%の場合と比べると液体生成物の炭素収率は減少した。 Further, as shown in Table 2, in Examples 1 and 2 in which acetic acid was added, the carbon yield of the liquid product was higher than in Examples 3 and 4 in which acetic acid was not added. From this, it was shown that the addition of acetic acid in the pretreatment step accelerates the decomposition reaction and carbon can be efficiently recovered by the liquid product (biocrude). The amount of acetic acid added was as high as 1% (Example 2) even at 5% (Example 5), and showed a high carbon yield. In addition, when the addition amount of acetic acid is 10% (Example 6), the carbon yield of the liquid product is higher than that in the case where no acetic acid is added, but in comparison with the cases of 1% and 5%. The carbon yield of the liquid product decreased.
また、実施例2、7~9を比較すると、反応温度150℃(実施例7)よりも反応温度200℃(実施例2)の方が、液体生成物の炭素収率が高く、より高い温度(250℃(実施例8)、または300℃(実施例9))にすると、液体生成物の炭素収率が減少した。反応温度200℃の条件において、液体生成物の炭素収率が最も高かった。液体生成物以外の炭素収率を比較すると、固体生成物の炭素収率は反応温度150℃の場合が最も高く、気体生成物の炭素収率は、反応温度250℃、および300℃の場合が高くなった。これは、温度が高い方が、加溶媒分解反応が進行しやすくなると同時に、前述した熱重量分析の結果に示すように、温度が高くなるほど熱分解反応が進行するためであると考えられる。また、反応前の模擬スギ、実施例2、8、および9で得られた固体生成物の炭素含有率を算出したところ、それぞれ、46.6%、45.7%、69.0%、および73.8%であり、実施例2で得られた固体生成物は模擬スギと炭素含有率が同程度であり、実施例8、9で得られた固体生成物は模擬スギよりも炭素含有率が高かった。反応温度がより高い条件では、原料の一部が炭化することが示された。 Also, comparing Examples 2 and 7 to 9, the reaction temperature of 200 ° C. (Example 2) has a higher carbon yield of the liquid product and the higher temperature than the reaction temperature of 150 ° C. (Example 7). When (at 250 ° C. (Example 8) or 300 ° C. (Example 9)), the carbon yield of the liquid product decreased. At the reaction temperature of 200 ° C., the carbon yield of the liquid product was the highest. Comparing the carbon yields of non-liquid products, the carbon yield of solid products is the highest at a reaction temperature of 150 ° C, and the carbon yield of gaseous products is that of reaction temperatures of 250 ° C and 300 ° C. It got higher. This is considered to be because the higher the temperature, the easier the solvolysis reaction proceeds, and the more the temperature is, the more the thermal decomposition reaction proceeds, as shown in the result of the thermogravimetric analysis described above. In addition, the carbon contents of the solid products obtained in the simulated sugi, Examples 2, 8 and 9 before the reaction were calculated to be 46.6%, 45.7%, 69.0% and The solid product obtained in Example 2 has the same carbon content as that of simulated cedar, and the solid product obtained in Examples 8 and 9 has a carbon content higher than that of simulated cedar. Was high. It was shown that part of the raw material is carbonized under the condition of higher reaction temperature.
また、実施例2、10~12を比較すると、水無添加(実施例10)よりも水添加量5%(実施例2)にすると液体生成物の炭素収率が高く、水添加量10%(実施例11)、および15%(実施例12)においても液体生成物の炭素収率はほぼ同じで、高い値を示した。すなわち、反応系に水を添加した方が液体生成物中の炭素収率が高くなることが確認された。これは、反応系に水を添加した方が、加水分解反応が進行しやすくなるためであると考えられる。また、実施例2、10~12により、反応系に必要な水は15%以下程度の少量でも十分であることも確かめられた。一般的にバイオマスに含まれる水分量を考えると、前処理工程の材料としてバイオマスを反応系の10%程度用いる場合に、反応系に含まれる水分が5%程度以上となることから、バイオマスに水分が十分に含まれている場合には、反応系にさらに水を添加しなくても、反応が進行すると考えられた。 In addition, comparing Examples 2 and 10 to 12, the carbon yield of the liquid product is higher when the added amount of water is 5% (Example 2) than when no water is added (Example 10), and the added amount of water is 10% Also in (Example 11) and 15% (Example 12), the carbon yield of the liquid product was almost the same and showed a high value. That is, it was confirmed that the carbon yield in the liquid product is higher when water is added to the reaction system. This is considered to be because the addition of water to the reaction system facilitates the progress of the hydrolysis reaction. Further, it was also confirmed from Examples 2 and 10 to 12 that a small amount of water of about 15% or less is sufficient for the reaction system. Generally, considering the amount of water contained in biomass, when using about 10% of the reaction system as the material of the pretreatment process, the water contained in the reaction system will be about 5% or more. Was considered to proceed even if water was not further added to the reaction system.
実施例2と液体生成物を溶媒として再利用して、繰り返し前処理工程を行った実施例13において、液体生成物(バイオクルード)中の炭素収率が91.5%の高い値となった。このことから、溶媒として液体生成物を添加しても、バイオマスの加溶媒分解液体生成物に炭素を効率よく回収可能であることが示された。 The carbon yield in the liquid product (Biocrude) became a high value of 91.5% in Example 2 where the liquid product (biocrude) was repeatedly subjected to the pretreatment step of Example 2 and the liquid product being reused as a solvent. . From this, it was shown that carbon can be efficiently recovered to the solvolysis liquid product of biomass even if the liquid product is added as a solvent.
また、実施例1と実施例14の結果から、どちらの条件においても炭素の大部分を液体生成物として回収することが確認できた。さらに、スギチップを粉砕した実施例1のほうがスギチップを粉砕していない実施例14よりも液体生成物の炭素収率が高かったことから、バイオマスをより細かく粉砕することにより、同じ処理時間でも液体生成物により効率よく炭素を回収できることが示された。 Further, from the results of Example 1 and Example 14, it was confirmed that most of carbon was recovered as a liquid product under both conditions. Furthermore, since the carbon yield of the liquid product was higher in Example 1 in which the sugi chip was crushed than in Example 14 in which the sugi chip was not crushed, the biomass was finely ground to form a liquid even at the same treatment time. It has been shown that carbon can be efficiently recovered by waste.
<バイオクルードの組成分析>
(実施例15)
次に、前処理工程により得られるバイオクルードの組成分析を行った。材料は以下のものを用いた。なお、以下に示す質量割合は、仕込み濃度を示すものとする。
模擬スギ 30%
グアイアコール 64%
水 5%
酢酸 1%
以上の材料を混合し、実施例1と同じ条件で反応させて液体生成物を得た。得られた液体生成物をGPC測定に供した。溶媒としてテトラヒドロフラン、カラムはTSKgelG2500Hxl(東ソー製)を用いた。GPC測定の結果を図6に示した。なお、図6において、実施例15の結果は実線で示されている。また、液体生成物をGC-MS分析に供し、液体生成物に含まれる化合物を確認した。カラムはRxi-1ms(Restec社製)、気化室温度300℃、インターフェース温度330℃、カラム温度35-330℃として、GC-MS分析を行った。
<Composition Analysis of Biocrude>
(Example 15)
Next, composition analysis of the biocrude obtained by the pretreatment process was performed. The following materials were used. In addition, the mass ratio shown below shall show preparation density | concentration.
Guaia call 64%
Water 5%
Acetic acid 1%
The above materials were mixed and reacted under the same conditions as in Example 1 to obtain a liquid product. The obtained liquid product was subjected to GPC measurement. Tetrahydrofuran was used as the solvent, and the column was TSKgel G2500Hxl (manufactured by Tosoh Corporation). The results of the GPC measurement are shown in FIG. In FIG. 6, the result of Example 15 is indicated by a solid line. The liquid product was also subjected to GC-MS analysis to confirm the compounds contained in the liquid product. GC-MS analysis was performed with Rxi-1 ms (Restec), a vaporization chamber temperature of 300 ° C., an interface temperature of 330 ° C., and a column temperature of 35-330 ° C.
(実施例16)
酢酸を0%(無添加)、グアイアコールを65%としたこと以外は実施例15と同様の操作を行った。GPC測定の結果を図6に示した。なお、図6において、実施例16の結果は破線で示されている。
(Example 16)
The same operation as in Example 15 was performed except that acetic acid was 0% (no addition) and guaiacol was 65%. The results of the GPC measurement are shown in FIG. In FIG. 6, the result of Example 16 is indicated by a broken line.
(結果及び考察)
図6に示された通り、分子量150付近にグアイアコール及びグアイアコールが変性した化合物に起因するピークと、分子量200~10000程度にかけてブロードなピークが見られた。分子量150付近のピークは、実施例15、実施例16で同様のピークとなった。酢酸を添加しない条件(実施例16)よりも酢酸を添加した条件(実施例15)の方が、分子量200~10000程度のピークが大きくなり、このピークが模擬スギの分解生成物に由来すると考えられた。また、ガスクロマトグラフィー分析の結果、実施例15、16の液体生成物には、単環含酸素芳香族化合物として、主にグアイアコールが含まれ、他には、カテコール、クレゾール、ジメチルフェノール、メトキシフェノール、およびベンゼンジオール等が含まれており、単環含酸素芳香族化合物の含量は63質量%であった。
(Results and discussion)
As shown in FIG. 6, a peak attributed to guaiacol and a compound modified with guaiacol and a broad peak having a molecular weight of about 200 to 10,000 were observed around a molecular weight of 150. The peak in the vicinity of the molecular weight 150 was the same peak in Example 15 and Example 16. It is considered that the peak with a molecular weight of about 200 to 10000 becomes larger under the condition (Example 15) in which acetic acid is added than the condition (Example 16) in which acetic acid is not added (Example 15), and this peak is derived from the decomposition product of simulated cedar. It was done. Further, as a result of gas chromatography analysis, the liquid products of Examples 15 and 16 mainly contain guaiacol as a single ring oxygen-containing aromatic compound, and in addition, catechol, cresol, dimethylphenol, methoxyphenol And benzenediol, etc., and the content of the single ring oxygen-containing aromatic compound was 63% by mass.
以上の実施例1~16の結果から、本発明の前処理工程において、バイオマスが分解されて、液体生成物、すなわち、バイオクルードとして炭素資源を効率よく回収することができることが示された。 From the results of the above Examples 1 to 16, it was shown that biomass can be decomposed in the pretreatment step of the present invention to efficiently recover a carbon product as a liquid product, ie, a biocrude.
[炭化水素の製造方法におけるバイオクルードの流動接触分解工程]
(実施例17)
実施例1で得られたバイオクルードを流動接触分解工程に供した。反応器としてASTM D3907-92に準拠した固定床流通式反応器を用い、触媒としてFAU型ゼオライトを含有する工業用RFCC平衡触媒(UCS値(単位格子定数)24.27Å(2.427nm)、を用いた。触媒と、バイオクルード及び水素供与体の合計質量との比はCat/Oil=3とし、WHSV=16-1、流動接触分解反応の反応温度は500℃とした。なお、実験方法はASTM D5154-10に規定の方法に従って行った。実施例17においては、水素供与体としてエイコサンを用いた。
[Fluid catalytic cracking process of biocrude in hydrocarbon production method]
(Example 17)
The biocrude obtained in Example 1 was subjected to a fluid catalytic cracking step. Industrial RFCC equilibrium catalyst (UCS value (unit lattice constant) 24.27 Å (2.427 nm) containing FAU type zeolite as a catalyst, using a fixed bed flow reactor according to ASTM D3907-92 as the reactor The ratio of the catalyst to the total mass of the biocrude and the hydrogen donor was Cat / Oil = 3, WHSV = 16 -1 , and the reaction temperature of the fluid catalytic cracking reaction was 500 ° C. The experimental method was as follows. It was carried out according to the method defined in ASTM D 5154-10 In Example 17, eicosane was used as a hydrogen donor.
得られた生成物を以下のように分析した。触媒槽を通過した反応生成物を氷浴で冷却し、気液分離した後にそれぞれ回収した。気体の回収は水上置換で行った。気体生成物中に含まれる水素、一酸化炭素、および二酸化炭素は熱伝導度型検出器付ガスクロマトグラフィー(島津製作所製、GC-8A)で分析し、炭化水素は水素炎イオン化型検出器付ガスクロマトグラフィー(島津製作所製、GC-2014)で分析した。液体生成物中の炭化水素と含酸素化合物は水素炎イオン化型検出器付ガスクロマトグラフィー(島津製作所製、GC-2014)とガスクロマトグラフ質量分析計(島津製作所製、GCMS-QP2010 Plus)を用いて分析した。コークの生成量は反応前後での触媒槽の重量変化から求め、その成分はNCアナライザー(住化分析センター製、SUMIGRAPH NC-1000)を用いて分析した。ガスクロマトグラフィーによって検出できなかった成分をその他とした。なお、液体生成物中に水が含まれることを目視で確認しているが、ガスクロマトグラフィーでは定量が困難であるため、水はその他に含むこととした。さらに、その他には未分解の高分子含酸素成分も含まれると考えられる。 The resulting product was analyzed as follows. The reaction products passed through the catalyst bath were cooled in an ice bath and separated after gas-liquid separation. Gas recovery was carried out by water replacement. Hydrogen, carbon monoxide and carbon dioxide contained in the gaseous product are analyzed by gas chromatography with thermal conductivity detector (GC-8A, manufactured by Shimadzu Corporation), and hydrocarbon is with hydrogen flame ionization detector. Gas chromatography (manufactured by Shimadzu Corporation, GC-2014) was analyzed. Hydrocarbons and oxygenated compounds in the liquid product can be detected using a gas chromatography with hydrogen flame ionization detector (GC-2014, manufactured by Shimadzu Corporation) and a gas chromatograph mass spectrometer (GCMS-QP2010 Plus, manufactured by Shimadzu Corporation) analyzed. The amount of coke produced was determined from the weight change of the catalyst tank before and after the reaction, and the components were analyzed using an NC analyzer (Sumigraph NC-1000, manufactured by Sumika Chemical Analysis Center). The components that could not be detected by gas chromatography were taken as others. In addition, although it was confirmed visually that water is contained in a liquid product, since it was difficult to quantify by gas chromatography, it was decided to include water in others. Furthermore, it is considered that other non-degraded high molecular weight oxygen-containing components are also contained.
(実施例18~20)
実施例17の工業用RFCC平衡触媒とはUCS値が異なる触媒を用いたこと以外は実施例17と同様の操作を行った。触媒のUCS値は、24.30Å(2.430nm、実施例18)、24.35Å(2.435nm、実施例19)、24.40Å(2.440nm、実施例20)とした。
(Examples 18 to 20)
The same operation as in Example 17 was performed except that a catalyst having a different UCS value from the industrial RFCC equilibrium catalyst of Example 17 was used. The catalyst had a UCS value of 24.30 Å (2.430 nm, Example 18), 24.35 Å (2.435 nm, Example 19), 24.40 Å (2.440 nm, Example 20).
(比較例2)
水素供与体を添加しない、すなわち、バイオクルードのみを流動接触分解に供したこと以外は、実施例17と同様の操作を行った。その結果、管が閉塞し、また、コークが多く生成して炭素が析出し、炭化水素の生成量が少なかった。また、バイオクルードのみではカルベニウムイオンが生成せず、また、水素の供与体がないため、水素移行反応によって水素化脱酸素反応、および水素化分解が進行しないことから、炭化水素がほとんど生成されないと考えられる。
(Comparative example 2)
The same procedure as in Example 17 was performed, except that no hydrogen donor was added, that is, only biocrude was subjected to fluid catalytic cracking. As a result, the tube was clogged, and a large amount of coke was formed to precipitate carbon, and a small amount of hydrocarbon was formed. In addition, since only a biocrude does not form carbenium ions and there is no hydrogen donor, hydrodeoxygenation reaction and hydrogenolysis do not proceed by hydrogen transfer reaction, and therefore, almost no hydrocarbons are formed. it is conceivable that.
(結果及び考察)
実施例17~20の流動接触分解工程における反応生成物の組成は表3に示した通りである。
(Results and discussion)
The composition of the reaction product in the fluid catalytic cracking step of Examples 17 to 20 is as shown in Table 3.
表3に示した通り、流動接触分解工程における反応生成物(実施例17~20)には、気体炭化水素、液体炭化水素として、パラフィン類、オレフィン類、芳香族炭化水素が含まれ、含酸素化合物として、メチルフェノール類が含まれていた。よって、スギ由来のバイオクルードと、水素供与体であるエイコサンを流動接触分解に供することにより、炭化水素を製造することができることが確認された。また、UCS値が大きい、すなわち、触媒活性が高くになるにしたがって、炭化水素の生成量が高くなるが、最も触媒活性の高い実施例20では、炭化水素のみならず、コークの生成量も高くなることが確認された。 As shown in Table 3, the reaction products (Examples 17 to 20) in the fluid catalytic cracking step contain gaseous hydrocarbons, and paraffins, olefins, aromatic hydrocarbons as liquid hydrocarbons, and contain oxygen As a compound, methylphenols were included. Therefore, it has been confirmed that hydrocarbons can be produced by subjecting a cedar-derived biocrude and a hydrogen donor, eicosane, to fluid catalytic cracking. In addition, the higher the UCS value, that is, the higher the catalytic activity, the higher the amount of hydrocarbons produced. However, in Example 20, which has the highest catalytic activity, not only the hydrocarbons but also the amount of coke are high. It was confirmed that
また、流動接触分解工程に供したバイオクルードに含まれる酸素は、含酸素化合物、一酸化炭素(CO)、二酸化炭素(CO2)、又は、水として反応生成物中に含まれる。実施例17~20の生成物を比較すると、触媒活性が高くなるにしたがって、含酸素化合物、一酸化炭素、および二酸化炭素の生成量が減っていることから、水の生成量が増えていると考えられる。すなわち、バイオクルードに含まれる含酸素化合物に水素供与体であるエイコサンから水素が移行して水を生成するという、水素化脱酸素反応が進行しているものと考えられる。よって、バイオクルード及び水素供与体を流動接触分解工程に供することによる炭化水素の生成は、バイオクルードに含まれる含酸素化合物の水素化脱酸素反応によるものであると推測される。 Moreover, oxygen contained in the biocrude subjected to the fluid catalytic cracking step is contained in the reaction product as an oxygen-containing compound, carbon monoxide (CO), carbon dioxide (CO 2 ), or water. When the products of Examples 17 to 20 are compared, it can be said that as the catalytic activity increases, the amounts of oxygenated compounds, carbon monoxide, and carbon dioxide are decreased, and thus the amount of water produced is increased. Conceivable. That is, it is considered that the hydrodeoxygenation reaction proceeds in which hydrogen is transferred from the hydrogen donor, eicosane, to the oxygen-containing compound contained in the biocrude to form water. Therefore, it is presumed that the production of hydrocarbons by subjecting the biocrude and the hydrogen donor to the fluid catalytic cracking step is due to the hydrodeoxygenation reaction of the oxygen-containing compound contained in the biocrude.
以上の評価結果より、本発明の例示的態様である実施例1~20においては、バイオマスからバイオクルード中に大部分の炭素資源が回収され、炭素資源の損失を少なくするとともに、流動接触分解により炭化水素を製造することができることが示された。 From the above evaluation results, in Examples 1 to 20, which is an exemplary embodiment of the present invention, most of carbon resources are recovered from biomass into biocrude, and loss of carbon resources is reduced, and fluid catalytic cracking is performed. It has been shown that hydrocarbons can be produced.
100 炭化水素の製造装置
10 原料貯蔵タンク
20 原料供給管
21 バルブ
30 ライザー反応管
40 再生塔
50 蒸留塔
200 炭化水素の製造装置
210 原料貯蔵タンク
211 バイオクルード貯蔵タンク
212 水素供与体貯蔵タンク
220 原料供給管
221 バルブ
222 バイオクルード供給管
223 水素供与体供給管
224 混合供給管
300 炭化水素の製造装置
310 原料貯蔵タンク
311 バイオクルード貯蔵タンク
312 水素供与体貯蔵タンク
320 原料供給管
321a、321b バルブ
322 バイオクルード供給管
323 水素供与体供給管
DESCRIPTION OF
Claims (8)
前記前処理工程により得られた前記バイオクルードと、水素供与体と、を原料として流動接触分解を行う流動接触分解工程と、を備えることを特徴とする炭化水素の製造方法。 A pretreatment step of obtaining biocrude by solvolysis by mixing at least biomass and a solvent containing an oxygen-containing aromatic compound;
A method for producing hydrocarbon, comprising: a fluid catalytic cracking step of performing fluid catalytic cracking using the biocrude obtained in the pre-treatment step and a hydrogen donor as raw materials.
前記前処理工程における前記溶媒が、前記バイオクルードを含むことを特徴とする請求項1又は2に記載の炭化水素の製造方法。 The biomass is woody biomass,
The method for producing a hydrocarbon according to claim 1 or 2, wherein the solvent in the pretreatment step contains the biocrude.
前記流動接触分解が行われる反応器と、
前記原料を前記反応器に供給する原料供給手段と、を備え、
前記原料供給手段が、前記バイオクルードを供給するバイオクルード供給部と、前記水素供与体を供給する水素供与体供給部と、を別々に有することを特徴とする炭化水素の製造装置。 An apparatus for producing hydrocarbons used in the fluid catalytic cracking step of the process for producing hydrocarbons according to any one of claims 1 to 4, wherein
A reactor in which the fluid catalytic cracking is performed;
A raw material supply means for supplying the raw material to the reactor;
The apparatus for producing hydrocarbon, wherein the raw material supply means separately comprises a biocrude supply unit for supplying the biocrude and a hydrogen donor supply unit for supplying the hydrogen donor.
前記前処理工程と、前記流動接触分解工程と、が互いに離れた場所において行われ、
前記前処理工程により得られた前記バイオクルードを輸送して前記流動接触分解工程に供給することを特徴とする炭化水素の製造システム。 A hydrocarbon production system using the hydrocarbon production method according to any one of claims 1 to 4,
The pre-treatment step and the fluid catalytic cracking step being performed at locations remote from one another,
A hydrocarbon production system, which transports the biocrude obtained by the pre-treatment process and supplies it to the fluid catalytic cracking process.
前記前処理工程が、前記木質バイオマスの材料となる原木の山元で行われることを特徴とする請求項7に記載の炭化水素の製造システム。 The biomass is woody biomass,
8. The hydrocarbon production system according to claim 7, wherein the pretreatment step is performed at the base of a raw wood that is a material of the woody biomass.
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| WO2020026883A1 (en) * | 2018-08-03 | 2020-02-06 | 国立大学法人信州大学 | Method for producing hydrocarbon and method for producing biocrude |
| EP3741828A1 (en) * | 2019-05-23 | 2020-11-25 | Vertoro B.V. | Fluid catalytic cracking process of crude lignin oil (clo) |
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| WO2020026883A1 (en) * | 2018-08-03 | 2020-02-06 | 国立大学法人信州大学 | Method for producing hydrocarbon and method for producing biocrude |
| EP3741828A1 (en) * | 2019-05-23 | 2020-11-25 | Vertoro B.V. | Fluid catalytic cracking process of crude lignin oil (clo) |
| WO2020234369A1 (en) * | 2019-05-23 | 2020-11-26 | Vertoro B.V. | Fluid catalytic cracking process of crude lignin oil (clo) |
| CN113874474A (en) * | 2019-05-23 | 2021-12-31 | 沃特罗有限公司 | Process for fluid catalytic cracking of Crude Lignin Oil (CLO) |
| CN113874474B (en) * | 2019-05-23 | 2022-08-26 | 沃特罗有限公司 | Process for fluid catalytic cracking of Crude Lignin Oil (CLO) |
| US11518946B2 (en) | 2019-05-23 | 2022-12-06 | Vertoro B.V. | Fluid catalytic cracking process of crude lignin oil (CLO) |
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