WO2018024035A1 - Indicating circuit for switching power supply, and using method therefor - Google Patents
Indicating circuit for switching power supply, and using method therefor Download PDFInfo
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- WO2018024035A1 WO2018024035A1 PCT/CN2017/088000 CN2017088000W WO2018024035A1 WO 2018024035 A1 WO2018024035 A1 WO 2018024035A1 CN 2017088000 W CN2017088000 W CN 2017088000W WO 2018024035 A1 WO2018024035 A1 WO 2018024035A1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/40—Testing power supplies
Definitions
- the invention relates to an indication circuit and a method of using the same, and particularly relates to an indication circuit and a method of using the same at the end of the life of an electrolytic capacitor in a switching power supply.
- the rectifier bridge 101, the filter circuit 200, and the basic flyback topology unit circuit 300 are generally referred to as a main power stage.
- the practical circuit is further provided with a varistor, an NTC thermistor, a fuse, and an X capacitor in front of the rectifier bridge.
- Protection circuits such as EMI (Electromagnetic Interference) to ensure that the electromagnetic compatibility of the flyback power supply meets the requirements for use.
- EMI Electromagnetic Interference
- the filter circuit 200 is generally constituted by an electrolytic capacitor CL or the like, and the electrolytic capacitor CL is hereinafter simply referred to as electrolytic CL.
- electrolytic CL electrolytic capacitor
- electrolytic capacitors per unit volume
- the capacity of electrolytic capacitors per unit volume is very large, so in the field of switching power supplies including flyback power supplies, especially in the field of AC input, it is still a low-cost solution, which is widely used in various power sources, such as various mobile phones.
- the ripple current is: charging is a low frequency ripple DC current, the discharge is a high frequency ripple current discharge, and the high frequency ripple current is derived from the excitation current of the main power stage. .
- ESR equivalent series resistance
- Ripple current ripple current
- IRAC rated ripple current
- Wave current rms value the specified ripple current is the absolute value of the sine wave of the standard frequency (typically 100Hz-120Hz).
- an indicating circuit is provided.
- the filtering electrolytic capacitor in the switching power supply fails, an indication is provided to solve the problem, and the problem is solved.
- the LED is connected in parallel with the inductor L.
- the ESR of the electrolytic capacitor rises greatly, the exciting current of the main power stage appears in the inductor L, and when the switching tube is turned off in the switching power supply, the exciting current flowing through the inductor L cannot be changed. After the LED is continuously flowed, the LED is illuminated at the same time.
- the circuit is simple, but the inductor L is used.
- the inductor is subjected to the peak voltage of the alternating current at the start of the machine, and the charging current of the first several times of charging the electrolytic capacitor, that is, the withstand voltage of the inductor is high, the operating current is large, and the cost is high. Relatively speaking, it is not low.
- the circuit should be connected in series with the power frequency charging circuit of the filter electrolytic capacitor, and the original circuit should be modified.
- the present invention provides an indicating circuit and a method for using the same, which does not use an inductor with high withstand voltage and large current, and provides an indication before the filter electrolytic capacitor fails in the switching power supply, and the original switching power supply is less modified.
- the first aspect of the invention provides a first circuit, comprising a first terminal, a second terminal, a first resistor, a first capacitor, a first diode and a first LED, a first resistor and a first diode and The first component of the first LED is connected in parallel, wherein the first LED and the first diode are connected in anti-parallel.
- the two-terminal network formed in parallel is referred to as a parallel network, and the terminal of the parallel network is an anode of the first diode.
- the cathode of the first diode is distinguished, and the parallel network is connected in series with the first capacitor to form a two-terminal network in series.
- the two-terminal network in series is simply referred to as a series network, and the two terminals of the series network are respectively One terminal and two terminals.
- the invention further provides a second embodiment of the indication circuit, comprising: a first terminal, a second terminal, a first resistor, a second resistor; a first capacitor, a second capacitor; a first diode and a second diode, And a first light emitting diode;
- the connection relationship is: the second resistor is connected in series with the first light emitting diode to form a first network having two terminals, and the first network and the second capacitor are simultaneously connected in parallel with the first resistor to form a second terminal a second network, the second network is further connected in series with the second diode to form a third network having two terminals, the third network is characterized in that the second diode and the first light emitting diode are in the same direction; the third network and the third A diode is connected in anti-parallel to form a fourth network having two terminals.
- the fourth network is connected in series with the first capacitor and forms a two-terminal network in series.
- the serial two-terminal network is simply referred to as a series network, and is connected in series.
- the two terminals of the network are a first terminal and a second terminal, respectively.
- the first scheme and the second scheme are characterized in that: the first light emitting diode is an illuminator in the optocoupler, that is, the light emitting diode in the optocoupler.
- the invention also provides a method for using the above-mentioned scheme 1, scheme 2, and preferred scheme, which is used in the following manner: the indication circuit is directly connected in parallel with the filter electrolytic capacitor in the switching power supply.
- the cost is extremely low, the insertion loss is low, and the efficiency of the original switching power supply is hardly affected.
- the wiring is simpler, the volume is smaller, and the use is convenient; the indication function is also provided: the indicator LED emits light before the electrolytic capacitor fails. Or the light-emitting diode in the optocoupler has a current flowing through, and the optocoupler outputs an isolated signal to prompt the user or the circuit to replace the electrolytic capacitor for filtering or replace the switching power supply before the switching power supply fails, thereby allowing the system to work normally. .
- Figure 1 is a common topology of a flyback switching power supply in the prior art
- 2-1 is a schematic diagram of a first embodiment of a first embodiment of the present invention.
- 2-3 is a schematic diagram of an equivalent implementation of the first embodiment of the first embodiment of the present invention.
- FIGS. 2-5 are schematic diagrams showing an equivalent implementation of the first embodiment of the first embodiment of the present invention.
- FIGS. 2-6 are schematic diagrams showing an equivalent implementation of the first embodiment of the first embodiment of the present invention.
- 3-1 is a schematic diagram of a second embodiment corresponding to the second embodiment of the present invention.
- 3-3 is a schematic diagram of an equivalent implementation of the first embodiment corresponding to the second embodiment of the present invention.
- 3-4 is a schematic diagram of an equivalent implementation of the first embodiment corresponding to the second embodiment of the present invention.
- FIG. 4 is a schematic diagram of a method for using the first and second aspects of the present invention.
- FIG. 5 is a schematic diagram of a path of a charging current generated by the rectifier bridge 101;
- FIG. 6 is a timing diagram of a switching transistor driving voltage and an exciting current i M in a main power stage of a flyback power supply
- FIG. 7 is a schematic diagram of a path of an exciting current i M in a main power stage of a flyback power supply
- Figure 8 is a schematic diagram of the excitation current i M producing high frequency ripple on the ESR of the electrolytic CL.
- an indicating circuit includes a first terminal 1, a second terminal 2, a first resistor R1, a first capacitor C1, a first diode D1, and a first LED.
- the first resistor R1 is connected in parallel with the first diode D1 and the first LED, wherein the first LED and the first diode D1 are connected in anti-parallel, and the two-terminal network formed in parallel is referred to as parallel connection.
- the network 24, the terminals of the parallel network 24 are distinguished by the anode of the first diode D1 and the cathode of the first diode D1, and the parallel network 24 is connected in series with the first capacitor C1 to form a two-terminal network in series.
- the two-terminal network in series is simply referred to as a series network, and the two terminals of the series network are the first terminal 1 and the second terminal 2, respectively, and the series network is also the main body of the indication circuit for the switching power supply of the present invention.
- anti-parallel connection it is meant that the anode of the first diode D1 is connected to the cathode of the first LED, while the cathode of the first diode D1 is connected to the anode of the first LED.
- the first capacitor C1 is hereinafter referred to as C1, and the first resistor R1 is hereinafter referred to as R1.
- the first LED is hereinafter referred to as LED, and other devices are similar.
- the scheme 1 includes a plurality of series, but the functions are the same, as follows:
- connection method is only the above (a) of FIG. 2-1 and (b) of FIG. 2-1.
- the capacitor C1 and the network 24 are connected in series. Since the circuit is a series circuit, the functions of the device are the same after the position is interchanged.
- the method of (b) of Fig. 2-2 is to interchange the position C1 of the mode (a) of Fig. 2-1 with the network 24, that is, essentially, (a) and Fig. 2-1 of Fig. 2-1.
- the way (b) is equivalent. That is, the technical solution 1 includes the above four connection methods.
- the capacitor C1 can be obtained by connecting two capacitors in series. Then, the capacitor C1 of FIG. 2-1 is replaced by a capacitor C1a and C1b in series, and the embodiment of FIG. 2-5 is obtained, and the circuit of FIG. 2-1 and FIG. 2 The circuit of 5 is equivalent. As described above, the series loops have the same function after the device interchanges the position. Further, the capacitor C1b and the network 24 are interchanged to obtain the embodiment shown in Figs. 2-6.
- the LED is ⁇ 3mm red highlighted.
- the LED is referred to as the LED
- the model is 3AR2UD
- the capacitor C1 is 333/500V chip capacitor
- the nominal capacity is 0.033uF
- D1 is 1N4148
- R1 is 22K chip resistor
- Figure 2-1 constitutes the switching power supply indicating circuit, its use method is:
- Figure 2-1 indicates that the circuit is directly connected with the filter electrolytic capacitor in the switching power supply, forward parallel or reverse parallel Yes, forward parallel: that is, terminal 1 is connected to the positive pole of the filter electrolytic capacitor, terminal 2 is connected to the negative pole of the filter electrolytic capacitor; or reverse parallel: terminal 1 is connected to the negative pole of the filter electrolytic capacitor, and terminal 2 is connected to the positive pole of the filter electrolytic capacitor.
- the switching power supply uses a 25W flyback power supply.
- the filter electrolytic capacitor is 47uF/400V, which is a domestic high-quality capacitor.
- the rectifier bridge is composed of four 1N4007.
- the working frequency is 65KHz. Under 220VAC input, the maximum duty cycle of full load is 0.24.
- an adjustable resistor is connected in series to simulate an electrolytic capacitor whose performance has been lowered.
- the adjustable range of the adjustable resistor is 0-39 ⁇ .
- the LED of FIG. 2-1 emits light, and the average value of the operating current is actually measured to be 1.6 mA.
- the sensitivity of the indication is initially adjusted, the capacity of the capacitor C1 is small, and the sensitivity is low; the capacity of the capacitor C1 is large and the sensitivity is high.
- the resistance R1 can be connected in parallel with the LED of the LED to adjust the sensitivity. In this example, if R1 uses a resistance of 1.6K, then 1mA or less. The peak current produces a voltage of less than 1.6V across R1, at which point the LEDs do not illuminate.
- the conduction voltage drop of the white light-emitting tube is about 3.0V
- the red color is different from the green color
- the illuminator conduction voltage drop inside the photocoupler is about 1.1V.
- the path of the charging current generated by the rectifier bridge 101 is shown in Fig. 5.
- One end of the AC input terminal passes through one end of the rectifier bridge 101, to the output + of the rectifier bridge 101, to the positive terminal of the electrolytic CL and the first terminal of the indicating circuit, from the negative electrode of the electrolytic CL.
- the second terminal of the indicating circuit flows out, and the output to the rectifier bridge 101 flows out from the other terminal of the rectifier bridge 101 to the other end of the AC input terminal.
- the charging current frequency is twice that of the commercial power, 100Hz or 120Hz. Since the C1 capacity is small, it is 0.033uF. Compared with the 47uF of CL, the charging current in C1 is only 7/7 of the CL. The peak value of the charging current of CL is 2.39A, then the charging current flowing through D1 is only 1.67 mA. At this time, the LED does not emit light due to the reverse bias.
- the CL Before the next charging cycle, the CL always discharges the main power stage, and the voltage at the CL terminal is always falling until 10mS or 8.33mS, so that the two ends of the CL form a low frequency pattern twice the mains frequency.
- the wave has a peak-to-peak value of around 20V.
- this low frequency ripple can form enough current in C1 to illuminate the LED. Therefore, to ensure the current formed by the low frequency ripple in C1, the voltage drop formed across the resistor R1 is less than The conduction voltage drop of the LED.
- the capacitance of 0.033uF is about 48K ⁇ for the 100Hz AC ripple, and the effective value of the low-frequency triangular ripple with peak-to-peak value of about 20V is about 10V. Then, the low-frequency ripple current flowing through C1 is about 0.20mA. The peak value is 0.40mA, R1 is 22K, and the voltage drop should be 8.8V. In fact, the LED also does not emit light. See Figure 4.
- C1 discharges to CL by the upper end of C1 ⁇ the positive electrode of CL ⁇ the negative electrode of CL ⁇ the cathode of D1, that is, the lower end of R1 ⁇ the upper end of R1, that is, the anode of D1 ⁇ the lower end of C1; the integral sum of C1 to CL discharge is equal to
- the mains charges the C1 charge, and the discharge time is long, the current is almost constant, so the current is small, and this current passes through the two ends of R1, resulting in a low voltage drop.
- the 47uF/400V electrolytic capacitor has an ESR of 0.5 ⁇ at 65 kHz, that is, when the switching transistor V operates normally, the exciting current i M of the main power stage is as shown in FIG. 6 , wherein Ugs is the driving voltage of the gate and source of the switching transistor V, and the path of the exciting current i M is shown in FIG. 7 .
- the discharge currents of the electrolysis CL and C1 to the main power stage are exactly equal to the excitation current i M of the main power stage.
- C1 is too small for the discharge current of the main power stage, which can be ignored here.
- the capacitive reactance of electrolytic CL at the switching frequency of 65KHz is 1/(2 ⁇ fC), which is calculated to be 52m ⁇ , which is much smaller than its ESR.
- ESR plays a major role; the waveform shown in Figure 6 is not a sine wave, its fundamental wave It is a sine wave, and its harmonic frequency is higher than 65KHz, so here is only an estimate.
- the 25W flyback power supply operates at 65KHz and has a maximum duty cycle of 0.24 at 220VAC input.
- the excitation current i M of the main power stage is about 408 mA when the switching transistor V is turned on, and the peak value is about 816 mA.
- C1 is 0.033uF, which has a small capacity, but its capacitance is 73.8 ⁇ at a frequency of 65KHz, which can provide sufficient operating current for the LED to emit light.
- the working principle of the invention is not complicated, the capacity of the C1 is small, the C1 has the function of passing high frequency and blocking low frequency; the current of the power frequency large ripple caused by the rectifier circuit is extremely small through the C1, and the voltage drop generated on the resistor R1 is insufficient.
- the ESR of the electrolytic CL rises, the voltage drop generated by the high-frequency excitation current of the switching power supply on the ESR rises synchronously, and the formed high-frequency ripple voltage rises as the electrolytic capacitor ages, C1 With the function of high frequency, when the high frequency ripple voltage on the ESR reaches a certain threshold, it will illuminate the LED and emit light.
- Adjusting the resistance of R1 can adjust the threshold value, that is, the high frequency ripple voltage passes through the capacitor C1.
- the current formed at the ends of R1 is lowered by the conduction voltage of the LED, the LED is not turned on, and the LED cannot be shunted for R1 to emit light.
- the LED of the LED is driven to achieve the purpose of the invention, and the user is reminded that the ESR of the electrolysis CL has risen to the point of interest so that the user can decide the next step.
- the load on the switching power supply is reduced to 30%, the LED is still illuminated, and the operating current is reduced to 0.36 mA.
- the use of high-brightness LEDs is still very conspicuous.
- the electrolytic capacitor can still work, but because the excitation current of the main power stage has a large heat generation on the ESR, in this case 0.22W, the electrolytic capacitor is already under high heat, which is already accelerating aging, general situation Under the tens of hours to hundreds of hours, the ESR rises rapidly, causing the heat to further increase until the failure, the capacity is lost, causing a series of failures such as the explosion of the switch tube.
- the circuit of FIG. 2-2, the circuit of FIG. 2-3, and the circuit of FIG. 2-4 are replaced by the indicating circuit 12 of FIG. 4, and the resistance of R1 in FIG. 2-3 and FIG. 2-4 is required.
- the charging current generated by the rectifier bridge 101 when the alternating current reaches a peak will illuminate the LED. It can be seen that the four circuits of the first embodiment can achieve the object of the invention.
- capacitor C1 can be obtained by connecting two capacitors in series.
- the circuit of Figure 2-1 is equivalent to the circuit of Figure 2-5.
- Capacitor C1 of Figure 2-1 is replaced by series capacitors C1a and C1b.
- the capacitor C1b and the network 24 are interchanged to provide the embodiment illustrated in Figures 2-6.
- the embodiment shown in FIG. 2-6 has the advantages that when the switching frequency of the power source is relatively high, the capacitors C1a and C1b are respectively on the upper side and the lower side, and the capacity is small, and the electrical isolation between the light emitting diode and the switching power supply can be realized.
- the frequency of electricity is low, and the leakage current through the capacitors C1a and C1b is easily controlled below the limit value.
- the current flowing through the LED of the light-emitting tube is not a direct current, but a high-frequency current of the same frequency as the switching power supply.
- the lead of the LED is long, the electromagnetic radiation cannot be ignored; the LED of the light-emitting tube is replaced by an optical coupler.
- the output current of the optocoupler also appears periodically, not a stable signal, which causes trouble for subsequent circuits.
- the second embodiment shows a solution.
- an indication circuit includes a first terminal 1, a second terminal 2, a first resistor R1, and a second resistor R2; a first capacitor C1 and a second capacitor C2; a diode D1 and a second diode D2, and a first LED; the connection relationship is: the second resistor R2 is connected in series with the first LED, forming a first network 21 having two terminals, the first network 21 Simultaneously parallel with the second capacitor C2 and the first resistor R1 to form a second network 22 having two terminals, the second network 22 is further connected in series with the second diode D2 to form a third network 23 having two terminals, the third network 23 is characterized in that the second diode D2 and the first light emitting diode LED are in the same direction; the third network 23 is connected in anti-parallel with the first diode D1 to form a fourth network 24 having two terminals, and the fourth network 24 Then connected in series with
- the second diode D2 and the first LED are in the same direction: in the third network 23, assuming that R1 is open, and capacitor C2 is equivalent to an open circuit for DC, then the current flowing from the lower end of the third network 23 passes through After the LED, it passes through D2 and flows out from the upper end of the third network 23.
- D2 and the LED are both in a forward conduction state, and this serial connection is called the same direction. Both D2 and LED are in a forward conduction state, which is equivalent to a diode with a larger voltage drop.
- Its cathode is the cathode of the third network 23.
- the direct current can flow out from the cathode of the network, and its anode is the third network.
- the anode, DC current can flow inward from the anode of the network.
- the third network 23 is connected in anti-parallel with the first diode D1, that is, the third network 23 is connected to the anode of D1, and the anode of the third network 23 is connected to the cathode of D1.
- Network 21 and C2 and R1 are simultaneously connected in parallel to form a network 22 having two terminals, and network 22 is connected in series with diode D2.
- network 22 is connected in series with diode D2.
- capacitor C2 is equivalent to an open circuit for direct current
- network 22 is equivalent to one. Only the diode has unidirectional conductivity.
- the side of the cathode of the LED is the cathode of the second network 22.
- the direct current can flow out from the cathode of the network.
- the anode on the side of the LED is the anode of the third network 23, and the DC current. It can flow inward from the anode of the network. Since it is limited to the same direction, there are two ways for network 22 and D2:
- the fourth network 24 is in series with the first capacitor C1, and there are also two ways:
- C1 has a small capacity. At a low frequency twice the mains frequency, the capacitive reactance is large, and the current flowing through C1 is extremely small. After D2 rectification, after C2 filtering, the voltage formed at both ends of R1 is insufficient to illuminate the LED.
- the current flowing through the LED of the LED is pure DC, and its electromagnetic radiation is directly reduced to zero.
- the output current of the optocoupler is also an extremely stable DC signal.
- C1 is 473/500V chip capacitor, nominal capacity is 0.047uF, C2 is 104/16V chip capacitor, D1 and D2 are 1N4148, R2 is 1K, R1 is 10K, LED is 3AR2UD.
- resistor R1 is connected in parallel with C2 as shown in Figure 3-4, and is connected in parallel with D1.
- R1 can also adjust the threshold value. The technical solution is no longer used here to protect the rights.
- the circuit of FIG. 3-2, the circuit of FIG. 3-3, and the circuit of FIG. 3-4 can be replaced by the indicating circuit 12 of FIG. 4, and the peak current can be absorbed by C2, and the rectifier bridge 101 reaches the peak when the alternating current reaches the peak.
- the generated charging current does not illuminate the LED.
- the performance of the circuit is further improved. It can be seen that the four circuits of the eight modes of the second embodiment can achieve the object of the invention.
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Abstract
Description
本发明涉及指示电路及其使用方法,特别涉及开关电源中电解电容寿命接近结束时的指示电路及其使用方法。The invention relates to an indication circuit and a method of using the same, and particularly relates to an indication circuit and a method of using the same at the end of the life of an electrolytic capacitor in a switching power supply.
开关电源应用很广,对于输入功率在75W以下,对功率因数(PF,Power Factor,也称功率因素)不作要求的场合,反激式(Fly-back)开关电源具有迷人的优势:电路拓扑简单,输入电压范围宽。很多文献也称为反激开关电源、反激电源,日本和台湾地区又称返驰式变换器。反激电源由于元件少,电路的可靠性相对来说就高,应用很广。常见的拓扑如图1所示,该图原型来自张兴柱博士所著的书号为ISBN978-7-5083-9015-4的《开关电源功率变换器拓扑与设计》第60页。由整流桥101、滤波电路200、以及基本反激拓扑单元电路300组成,300简称为主功率级,实用的电路在整流桥前还加有压敏电阻、NTC热敏电阻、保险丝、X电容、EMI(Electromagnetic Interference)等保护电路,以确保反激电源的电磁兼容性达到使用要求。Switching power supplies are widely used. For applications where the input power is below 75W and the power factor (PF, Power Factor) is not required, the flyback power supply has a fascinating advantage: the circuit topology is simple. The input voltage range is wide. Many documents are also known as flyback switching power supplies and flyback power supplies. Japan and Taiwan are also known as flyback converters. Since the flyback power supply has few components, the reliability of the circuit is relatively high, and the application is wide. The common topology is shown in Figure 1. The prototype is from the "Switching Power Supply Converter Topology and Design", booked by Dr. Zhang Xingzhu, ISBN 978-7-5083-9015-4. The
滤波电路200一般由电解电容CL等构成,电解电容CL以下简称为电解CL。随着工业领域中智能化系统的推广,小功率反激电源向各个领域渗透,而其不足之处也随之体现出来,因为使用了电解CL,限制了图1反激电源的用途,电解电容在高温和低温下的寿命一直是业界难题,众所周知,电容CL经常为400V耐压的电解电容,而耐压大于250V的电解电容,其低温一般只能工作到-25℃。即在-40℃的环境下,如东北三省、新疆、以及高纬度的国家与地区,小功率反激电源的使用变得棘手,当然,可以使用如CBB薄膜电容来滤波,但体积过大,且成本过高。The
电解电容单位体积的电容量非常大,所以在包括反激电源的开关电源中,特别是交流输入的领域,目前仍是低成本的解决方案,在各种电源中应用极多,如各种手机充电 器、笔记本电脑适配器、各种彩电的电源、台式电脑的电源、空调的待机电源等,都要用到开关电源,同时也使用了电解电容。The capacity of electrolytic capacitors per unit volume is very large, so in the field of switching power supplies including flyback power supplies, especially in the field of AC input, it is still a low-cost solution, which is widely used in various power sources, such as various mobile phones. Charging Devices, laptop adapters, power supplies for various color TVs, power supplies for desktop computers, standby power supplies for air conditioners, etc., all use switching power supplies, and also use electrolytic capacitors.
电解电容在反激电源中作为输入整流滤波电容使用时,其纹波电流是:充电为低频脉动直流电流,放电为高频纹波电流放电,高频纹波电流来源于主功率级的激磁电流。When the electrolytic capacitor is used as an input rectifying filter capacitor in the flyback power supply, the ripple current is: charging is a low frequency ripple DC current, the discharge is a high frequency ripple current discharge, and the high frequency ripple current is derived from the excitation current of the main power stage. .
设计一台开关电源时,经常面临电解CL的寿命问题,而它的寿命一般由耐压、等效串联电阻(ESR,是Equivalent Series Resistance的缩写)、纹波电流(Ripple current)、损耗角(tgδ)等因素所决定,特别是最大纹波电流,又称为最大允许纹波电流,即额定纹波电流(IRAC),其定义为:在最高工作温度条件下电容器最大所能承受的交流纹波电流有效值。并且指定的纹波电流为标准频率(一般为100Hz-120Hz)的正弦波绝对值。When designing a switching power supply, it often faces the life of electrolytic CL, and its life is generally based on withstand voltage, equivalent series resistance (ESR, which is the abbreviation of Equivalent Series Resistance), ripple current (Ripple current), loss angle ( Determined by factors such as tgδ), especially the maximum ripple current, also known as the maximum allowable ripple current, ie the rated ripple current (IRAC), which is defined as the maximum AC ripple that the capacitor can withstand at the highest operating temperature. Wave current rms value. And the specified ripple current is the absolute value of the sine wave of the standard frequency (typically 100Hz-120Hz).
在实际使用中,很多反激电源达不到使用寿命,其主因就是滤波用的电解电容提前失效,很多要求较高的场合,采用了冗余设计,使用两个开关电源互为备份,坏了一个,还可以正常工作,但成本高,且仍然不知道开关电源是什么时间坏的。In actual use, many flyback power supplies do not reach the service life. The main reason is that the electrolytic capacitors used for filtering fail in advance. In many occasions with high requirements, redundant design is adopted, and two switching power supplies are used for backup. One, it can work normally, but the cost is high, and still do not know when the switching power supply is bad.
即使在其它的应用场合,如带有PFC功能的大功率开关电源,先由BOOST电路升至380V,对滤波用的电解电容充电,得到较为平滑的直流电,再对双管正激或LLC变换器供电,同样,对该电解电容的失效并不能提前预警。Even in other applications, such as high-power switching power supply with PFC function, first rise from BOOST circuit to 380V, charge the electrolytic capacitor for filtering, get smooth DC, and then double-tube forward or LLC converter Power supply, too, the failure of the electrolytic capacitor can not be early warning.
常见的非冗余设计场合,一旦开关电源失效,将会引起很多连带失效,从而使得损失被扩大,据统计,开关电源失效,97%以上是由滤波的电解电容先行失效引起的。Common non-redundant design occasions, once the switching power supply fails, will cause a lot of associated failure, so that the loss is expanded. According to statistics, the switching power supply fails, more than 97% is caused by the first failure of the filtered electrolytic capacitor.
在申请号为201610040378.3的《一种开关电源用指示电路及其使用方法》中,给出了一种指示电路,当开关电源中滤波电解电容失效前,提供指示,解决了这一问题,采用了发光二极管LED与电感L并联,当电解电容的ESR上升较大时,主功率级的激磁电流出现在电感L中,且开关电源中开关管关断时,流过电感L的激磁电流无法突变,经过发光二极管LED续流,同时点亮LED。电路简单,但是使用了电感L,该电感在启机时要承受交流电的峰值电压,以及对滤波电解电容的前几次充电的充电电流,即该电感的耐压高、工作电流较大,成本相对来说,不算低。In the application number 201610040378.3 "A switching power supply indicating circuit and its use method", an indicating circuit is provided. When the filtering electrolytic capacitor in the switching power supply fails, an indication is provided to solve the problem, and the problem is solved. The LED is connected in parallel with the inductor L. When the ESR of the electrolytic capacitor rises greatly, the exciting current of the main power stage appears in the inductor L, and when the switching tube is turned off in the switching power supply, the exciting current flowing through the inductor L cannot be changed. After the LED is continuously flowed, the LED is illuminated at the same time. The circuit is simple, but the inductor L is used. The inductor is subjected to the peak voltage of the alternating current at the start of the machine, and the charging current of the first several times of charging the electrolytic capacitor, that is, the withstand voltage of the inductor is high, the operating current is large, and the cost is high. Relatively speaking, it is not low.
同时该电路要串联于滤波电解电容的工频充电回路中,对原有的电路要进行改动。 At the same time, the circuit should be connected in series with the power frequency charging circuit of the filter electrolytic capacitor, and the original circuit should be modified.
发明内容Summary of the invention
有鉴于此,本发明提供一种指示电路及其使用方法,不使用耐压高、电流大的电感,在开关电源中滤波电解电容失效前提供指示,同时对原有的开关电源改动较小。In view of this, the present invention provides an indicating circuit and a method for using the same, which does not use an inductor with high withstand voltage and large current, and provides an indication before the filter electrolytic capacitor fails in the switching power supply, and the original switching power supply is less modified.
本发明提供的一种指示电路的方案一,包括第一端子、第二端子、第一电阻、第一电容、第一二极管和第一发光二极管,第一电阻和第一二极管和第一发光二极管这个三个器件并联,其中第一发光二极管和第一二极管反向并联,并联后形成的两端子网络简称为并联网络,并联网络的端子以第一二极管的阳极、第一二极管的阴极进行区分,并联网络再与第一电容串联,并形成一个串联的两端子网络,所述的串联的两端子网络简称为串联网络,串联网络的两个端子分别为第一端子、第二端子。The first aspect of the invention provides a first circuit, comprising a first terminal, a second terminal, a first resistor, a first capacitor, a first diode and a first LED, a first resistor and a first diode and The first component of the first LED is connected in parallel, wherein the first LED and the first diode are connected in anti-parallel. The two-terminal network formed in parallel is referred to as a parallel network, and the terminal of the parallel network is an anode of the first diode. The cathode of the first diode is distinguished, and the parallel network is connected in series with the first capacitor to form a two-terminal network in series. The two-terminal network in series is simply referred to as a series network, and the two terminals of the series network are respectively One terminal and two terminals.
本发明还提供的一种指示电路的方案二,包括第一端子、第二端子、第一电阻、第二电阻;第一电容、第二电容;第一二极管和第二二极管、以及第一发光二极管;其连接关系为:第二电阻与第一发光二极管串联,形成具有两端子的第一网络,第一网络与第二电容与第一电阻同时并联,形成具有两端子的第二网络,第二网络再与第二二极管串联,形成具有两端子的第三网络,第三网络的特征是,第二二极管和第一发光二极管为同向;第三网络与第一二极管反向并联,形成具有两端子的第四网络,第四网络再与第一电容串联,并形成一个串联的两端子网络,所述的串联的两端子网络简称为串联网络,串联网络的两个端子分别为第一端子、第二端子。The invention further provides a second embodiment of the indication circuit, comprising: a first terminal, a second terminal, a first resistor, a second resistor; a first capacitor, a second capacitor; a first diode and a second diode, And a first light emitting diode; the connection relationship is: the second resistor is connected in series with the first light emitting diode to form a first network having two terminals, and the first network and the second capacitor are simultaneously connected in parallel with the first resistor to form a second terminal a second network, the second network is further connected in series with the second diode to form a third network having two terminals, the third network is characterized in that the second diode and the first light emitting diode are in the same direction; the third network and the third A diode is connected in anti-parallel to form a fourth network having two terminals. The fourth network is connected in series with the first capacitor and forms a two-terminal network in series. The serial two-terminal network is simply referred to as a series network, and is connected in series. The two terminals of the network are a first terminal and a second terminal, respectively.
优选地,上述的方案一、方案二,其特征是:第一发光二极管为光耦中的发光器,即光耦中的发光二极管。Preferably, the first scheme and the second scheme are characterized in that: the first light emitting diode is an illuminator in the optocoupler, that is, the light emitting diode in the optocoupler.
本发明还提供应用上述方案一、方案二、优选方案的使用方法,其使用方法为:所述的指示电路直接与开关电源中滤波电解电容并联。The invention also provides a method for using the above-mentioned
工作原理将结合实施例,进行详细的阐述。The working principle will be explained in detail in combination with the embodiment.
本发明的有益效果为:The beneficial effects of the invention are:
成本极低,插入损耗低,对原开关电源的效率几乎没有影响,接线更为简单、体积更小、使用方便;同样提供了指示功能:当电解电容失效前,该指示灯发光二极管发光 或光耦中的发光二极管有电流流过,光耦输出一个隔离的信号以提示使用者或电路,实现在开关电源失效前,更换滤波用的电解电容,或更换开关电源,从而让系统正常工作。The cost is extremely low, the insertion loss is low, and the efficiency of the original switching power supply is hardly affected. The wiring is simpler, the volume is smaller, and the use is convenient; the indication function is also provided: the indicator LED emits light before the electrolytic capacitor fails. Or the light-emitting diode in the optocoupler has a current flowing through, and the optocoupler outputs an isolated signal to prompt the user or the circuit to replace the electrolytic capacitor for filtering or replace the switching power supply before the switching power supply fails, thereby allowing the system to work normally. .
图1为现有文献中反激开关电源常见的拓扑;Figure 1 is a common topology of a flyback switching power supply in the prior art;
图2-1为本发明方案一对应的第一实施例原理图;2-1 is a schematic diagram of a first embodiment of a first embodiment of the present invention;
图2-2为本发明方案一对应的第一实施例等效实施二原理图;2-2 is a schematic diagram showing an equivalent implementation of the first embodiment of the first embodiment of the present invention;
图2-3为本发明方案一对应的第一实施例等效实施三原理图;2-3 is a schematic diagram of an equivalent implementation of the first embodiment of the first embodiment of the present invention;
图2-4为本发明方案一对应的第一实施例等效实施四原理图;2-4 is a schematic diagram of an equivalent implementation of the first embodiment of the first embodiment of the present invention;
图2-5为本发明方案一对应的第一实施例等效实施五原理图;2-5 are schematic diagrams showing an equivalent implementation of the first embodiment of the first embodiment of the present invention;
图2-6为本发明方案一对应的第一实施例等效实施六原理图;2-6 are schematic diagrams showing an equivalent implementation of the first embodiment of the first embodiment of the present invention;
图3-1为本发明方案二对应的第二实施例原理图;3-1 is a schematic diagram of a second embodiment corresponding to the second embodiment of the present invention;
图3-2为本发明方案二对应的第二实施例等效实施二原理图;3-2 is a schematic diagram of an equivalent implementation of the second embodiment corresponding to the second embodiment of the present invention;
图3-3为本发明方案二对应的第一实施例等效实施三原理图;3-3 is a schematic diagram of an equivalent implementation of the first embodiment corresponding to the second embodiment of the present invention;
图3-4为本发明方案二对应的第一实施例等效实施四原理图;3-4 is a schematic diagram of an equivalent implementation of the first embodiment corresponding to the second embodiment of the present invention;
图4为本发明方案一、方案二的使用方法的原理图;4 is a schematic diagram of a method for using the first and second aspects of the present invention;
图5为整流桥101产生的充电电流的路径示意图;5 is a schematic diagram of a path of a charging current generated by the
图6为反激电源主功率级中开关管驱动电压与激磁电流iM时序图; 6 is a timing diagram of a switching transistor driving voltage and an exciting current i M in a main power stage of a flyback power supply;
图7为反激电源主功率级中激磁电流iM路径示意图;7 is a schematic diagram of a path of an exciting current i M in a main power stage of a flyback power supply;
图8为激磁电流iM在电解CL的ESR上产生高频纹波的原理图。Figure 8 is a schematic diagram of the excitation current i M producing high frequency ripple on the ESR of the electrolytic CL.
第一实施例First embodiment
请见图2-1,对应方案一,一种指示电路,包括第一端子1、第二端子2、第一电阻R1、第一电容C1、第一二极管D1和第一发光二极管LED,第一电阻R1和第一二极管D1和第一发光二极管LED这个三个器件并联,其中第一发光二极管LED和第一二极管D1反向并联,并联后形成的两端子网络简称为并联网络24,并联网络24的端子以第一二极管D1的阳极、第一二极管D1的阴极进行区分,并联网络24再与第一电容C1串联,并形成一个串联的两端子网络,所述的串联的两端子网络简称为串联网络,串联网络的两个端子分别为第一端子1、第二端子2,该串联网络也是本发明的开关电源用指示电路的主体。Referring to FIG. 2-1, corresponding to the first scheme, an indicating circuit includes a
反向并联:指第一二极管D1的阳极与第一发光二极管LED的阴极连接,同时第一二极管D1的阴极与第一发光二极管LED的阳极连接。In anti-parallel connection, it is meant that the anode of the first diode D1 is connected to the cathode of the first LED, while the cathode of the first diode D1 is connected to the anode of the first LED.
第一电容C1以下简称为C1,第一电阻R1以下简称为R1,第一发光二极管LED以下简称为LED,其它器件相似。The first capacitor C1 is hereinafter referred to as C1, and the first resistor R1 is hereinafter referred to as R1. The first LED is hereinafter referred to as LED, and other devices are similar.
C1和并联网络24串联,由于是串联回路,互换位置后功能相同,所以方案一包括的串联的方式有多种,但功能都相同,如下述:C1 and the
(a)D1的阴极向下,C1在上边,如图2-1所示,D1的阳极连接C1的一端,C1的另一端为指示电路的第一端子1,D1的阴极为指示电路的第一端子2;
(a) The cathode of D1 is downward, C1 is on the upper side, as shown in Figure 2-1, the anode of D1 is connected to one end of C1, the other end of C1 is the
(b)D1的阴极向下,C1在下边,如图2-2所示,D1的阴极连接C1的一端,D1的阳极为指示电路的第一端子1,C1的另一端为指示电路的第二端子2;(b) The cathode of D1 is downward, C1 is below, as shown in Figure 2-2, the cathode of D1 is connected to one end of C1, the anode of D1 is the
(c)D1的阴极向上,C1在上边,如图2-3所示,D1的阴极连接C1的一端,C1的另一端为指示电路的端子1;D1的阳极为指示电路的端子2;事实上,这与上述(b)的图2-2的方式是完全相同的,(b)方式的端子1等于(c)的端子2,(b)方式的端子2等于(c)的端子1,即把图2-3的端子1和2互换一下,完全与图2-2的(b)相同;(c) the cathode of D1 is upward, C1 is on the upper side, as shown in Figure 2-3, the cathode of D1 is connected to one end of C1, the other end of C1 is terminal 1 of the indicating circuit; the anode of D1 is terminal 2 of the indicating circuit; This is exactly the same as the method of Figure 2-2 of (b) above, the
(d)D1的阴极向上,C1在下边,如图2-4所示,D1的阳极连接C1的一端,C1的另一端为指示电路的端子2;D1的阴极为指示电路的端子1;事实上,这与上述的图2-1的(a)方式是完全相同的,(a)方式的端子1等于(d)的端子2,(a)方式的端子2等于(d)的端子1,即把(d)方式的1和2互换一下,完全与图2-1的(a)相同。(d) the cathode of D1 is up, C1 is below, as shown in Figure 2-4, the anode of D1 is connected to one end of C1, the other end of C1 is terminal 2 of the indicating circuit; the cathode of D1 is terminal 1 of the indicating circuit; This is exactly the same as the above-mentioned (a) of FIG. 2-1. The
即真正有效的连接方式只有上述的图2-1的(a)和图2-1的(b)方式,电容C1和网络24串联,由于是串联回路,器件互换位置后功能相同,这是公知技术,图2-2的(b)方式就是把图2-1的(a)方式的C1和网络24互换位置而已,即本质上,图2-1的(a)和图2-1的(b)方式是等效的。即技术方案一包括了上述的四种连接方式。That is, the only effective connection method is only the above (a) of FIG. 2-1 and (b) of FIG. 2-1. The capacitor C1 and the
另外,电容C1可用两只电容串联得到,那么,把图2-1的电容C1,用电容C1a和C1b串联替代,就得到图2-5的实施方式,图2-1的电路和图2-5的电路是等效的。正如前文所述,串联回路,器件互换位置后功能是相同的,进一步地,把电容C1b和网络24互换位置,就得到图2-6示出的实施方式。In addition, the capacitor C1 can be obtained by connecting two capacitors in series. Then, the capacitor C1 of FIG. 2-1 is replaced by a capacitor C1a and C1b in series, and the embodiment of FIG. 2-5 is obtained, and the circuit of FIG. 2-1 and FIG. 2 The circuit of 5 is equivalent. As described above, the series loops have the same function after the device interchanges the position. Further, the capacitor C1b and the
发光二极管LED采用Φ3mm红色高亮的,为了方便,发光二极管简称为发光管,型号为3AR2UD,电容C1为333/500V的贴片电容,标称容量为0.033uF,D1为
1N4148,R1为22K的贴片电阻,按图2-1组成开关电源用指示电路,其使用方法为:图2-1指示电路直接与开关电源中滤波电解电容并联,正向并联或反向并联都可以,正向并联:即端子1连接滤波电解电容的正极,端子2连接滤波电解电容的负极;或反向并联:端子1连接滤波电解电容的负极,端子2连接滤波电解电容的正极。The LED is Φ3mm red highlighted. For convenience, the LED is referred to as the LED, the model is 3AR2UD, the capacitor C1 is 333/500V chip capacitor, the nominal capacity is 0.033uF, D1 is
1N4148, R1 is 22K chip resistor, according to Figure 2-1 constitutes the switching power supply indicating circuit, its use method is: Figure 2-1 indicates that the circuit is directly connected with the filter electrolytic capacitor in the switching power supply, forward parallel or reverse parallel Yes, forward parallel: that is, terminal 1 is connected to the positive pole of the filter electrolytic capacitor,
开关电源使用了25W反激电源,其滤波用电解电容为47uF/400V,为国产优质电容,整流桥为四只1N4007组成,工作频率为65KHz,在220VAC输入下,满载最大占空比为0.24。The switching power supply uses a 25W flyback power supply. The filter electrolytic capacitor is 47uF/400V, which is a domestic high-quality capacitor. The rectifier bridge is composed of four 1N4007. The working frequency is 65KHz. Under 220VAC input, the maximum duty cycle of full load is 0.24.
当第一实施例以正向并联方式焊入反激电源后,实测反激电源的各方面指标,均和之前的相同,特别是变换效率,没有出现可以观察到的下降,且发光管LED不发光。When the first embodiment is soldered into the flyback power supply in a forward parallel manner, all aspects of the measured flyback power supply are the same as before, especially the conversion efficiency, no observed drop, and the LED of the LED is not Glowing.
为了验证本发明是可以工作的,发明人采用了之前首创的方法来测试第一实施例:In order to verify that the invention is operational, the inventors have used the previously pioneered method to test the first embodiment:
由于失效的电解电容难以觅得,在上述的滤波用电解电容中,串入可调电阻,来模拟性能已经下降的电解电容,可调电阻在这里的可调范围是0-39Ω,当把可调电阻的阻值调到5Ω时,相当于47uF/400V的电解电容的ESR从良品时的0.5Ω左右已上升至5.5Ω,电解电容的性能已接近不能使用的边缘。Since the failed electrolytic capacitor is difficult to obtain, in the above-mentioned filter electrolytic capacitor, an adjustable resistor is connected in series to simulate an electrolytic capacitor whose performance has been lowered. The adjustable range of the adjustable resistor here is 0-39 Ω. When the resistance of the adjustable resistor is adjusted to 5 Ω, the ESR of the electrolytic capacitor equivalent to 47uF/400V has risen to about 5.5 Ω from 0.5 Ω at the time of good product, and the performance of the electrolytic capacitor is close to the edge that cannot be used.
此时,图2-1中的发光管LED发光,且工作电流的平均值实测为1.6mA。At this time, the LED of FIG. 2-1 emits light, and the average value of the operating current is actually measured to be 1.6 mA.
通过选取不同容量的电容C1,初步调节指示的灵敏度,电容C1的容量小,灵敏度低;电容C1的容量大,灵敏度高。由于发光管在发光时,存在1.6V至2.2V的正向压降,可以在发光管LED两端并联电阻R1来调节灵敏度,如本例中,R1若采用1.6K的电阻,那么,1mA以下的峰值电流在R1两端产生的电压在1.6V以下,这时发光管LED不发光。 By selecting capacitors C1 of different capacities, the sensitivity of the indication is initially adjusted, the capacity of the capacitor C1 is small, and the sensitivity is low; the capacity of the capacitor C1 is large and the sensitivity is high. Since the light-emitting tube emits light with a forward voltage drop of 1.6V to 2.2V, the resistance R1 can be connected in parallel with the LED of the LED to adjust the sensitivity. In this example, if R1 uses a resistance of 1.6K, then 1mA or less. The peak current produces a voltage of less than 1.6V across R1, at which point the LEDs do not illuminate.
注:白光发光管的导通压降为3.0V左右,红色的与绿色的也不同,而光耦内部的发光器导通压降为1.1V左右。Note: The conduction voltage drop of the white light-emitting tube is about 3.0V, the red color is different from the green color, and the illuminator conduction voltage drop inside the photocoupler is about 1.1V.
工作原理:参见图4,当电解电容正常时,那么其ESR为0.5Ω,滤波用电解CL两端的纹波电压有两种,以开关电源满载工作时为例说明。Working principle: Referring to Figure 4, when the electrolytic capacitor is normal, then its ESR is 0.5Ω, and there are two kinds of ripple voltages at both ends of the filtering electrolytic CL, as an example when the switching power supply is fully loaded.
当电解CL正常时,整流桥101中的四只二极管,只有当输入的交流电接近顶峰时才同时导通整流桥内部的两只二极管,对电解CL补充电能,这种整流方式在授权公告号CN102594175B的背景技术中有说明,特别是第0010段中介绍很详细。When the electrolysis CL is normal, the four diodes in the
整流桥101产生的充电电流的路径见图5,交流输入端的一端经过整流桥101的一端,至整流桥101的输出+,至电解CL的正极以及指示电路的第一端子,从电解CL的负极及指示电路的第二端子流出,至整流桥101的输出-,从整流桥101的另一端子流出,至交流输入端的另一端。The path of the charging current generated by the
这个过程中,充电电流的频率为市电的2倍,为100Hz或120Hz,由于C1容量较小,为0.033uF,相比CL的47uF,C1中的充电电流仅为CL的万分之七,CL的充电电流的峰值为2.39A,那么,流过D1的充电电流仅为1.67mA,这时,LED因为反偏而不发光。In this process, the charging current frequency is twice that of the commercial power, 100Hz or 120Hz. Since the C1 capacity is small, it is 0.033uF. Compared with the 47uF of CL, the charging current in C1 is only 7/7 of the CL. The peak value of the charging current of CL is 2.39A, then the charging current flowing through D1 is only 1.67 mA. At this time, the LED does not emit light due to the reverse bias.
在下一个充电周期到来之前,CL一直要对主功率级放电,CL端电压一直在下降,直到10mS或8.33mS后再一次充电,这样CL的两端形成一个为市电频率的2倍的低频纹波,其峰-峰值在20V左右。当C1的容量足够大时,这个低频纹波可以在C1中形成足够的电流来点亮LED,所以,要确保低频纹波在C1中形成的电流,在电阻R1的两端形成的压降小于LED的导通压降。 Before the next charging cycle, the CL always discharges the main power stage, and the voltage at the CL terminal is always falling until 10mS or 8.33mS, so that the two ends of the CL form a low frequency pattern twice the mains frequency. The wave has a peak-to-peak value of around 20V. When the capacity of C1 is large enough, this low frequency ripple can form enough current in C1 to illuminate the LED. Therefore, to ensure the current formed by the low frequency ripple in C1, the voltage drop formed across the resistor R1 is less than The conduction voltage drop of the LED.
0.033uF的电容对100Hz的交流纹波,其阻抗大约是48KΩ,峰-峰值在20V左右的低频三角纹波的有效值约为10V,那么,流过C1的低频纹波电流约为0.20mA,峰值为0.40mA,R1为22K,其压降应为8.8V,事实上,LED也没有发光,参见图4,市电对CL充电时,有一个同步的充电电流流过D1,而当CL的端电压下降时,C1对CL放电,形成放电电流,充电时间短,放电时间却很长,充电一般在1mS内完成,而放电时间接近一个充电周期,接近(10mS-1mS)=9mS,由于持续时间长,这个时间内的峰值电流极低。C1对CL放电,途径为:C1的上端→CL的正极→CL的负极→D1的阴极、即R1的下端→R1的上端、即D1的阳极→C1的下端;C1对CL放电的积分和等于市电对C1充电的积分,而放电的时间长,电流几乎恒定,所以其电流小,这个电流经过R1的两端,产生的压降很低。The capacitance of 0.033uF is about 48KΩ for the 100Hz AC ripple, and the effective value of the low-frequency triangular ripple with peak-to-peak value of about 20V is about 10V. Then, the low-frequency ripple current flowing through C1 is about 0.20mA. The peak value is 0.40mA, R1 is 22K, and the voltage drop should be 8.8V. In fact, the LED also does not emit light. See Figure 4. When the mains charges the CL, there is a synchronous charging current flowing through D1, and when CL When the terminal voltage drops, C1 discharges to CL, forming a discharge current, the charging time is short, the discharge time is very long, the charging is generally completed within 1 mS, and the discharge time is close to one charging cycle, close to (10mS-1mS)=9mS, due to continuous The time is long and the peak current during this time is extremely low. C1 discharges to CL by the upper end of C1 → the positive electrode of CL → the negative electrode of CL → the cathode of D1, that is, the lower end of R1 → the upper end of R1, that is, the anode of D1 → the lower end of C1; the integral sum of C1 to CL discharge is equal to The mains charges the C1 charge, and the discharge time is long, the current is almost constant, so the current is small, and this current passes through the two ends of R1, resulting in a low voltage drop.
R1阻值的选取,要确保低频纹波电流通过C1时,LED不发光,这里还有一个小技巧:整流桥101对CL充电时,这个充电电流直接流过D1,而不要流过LED,确保LED不发光。R1 resistance value selection, to ensure that the low-frequency ripple current through C1, the LED does not emit light, there is a small trick here: when the
当电解CL正常时,如上述的47uF/400V的电解电容,其在65KHz下的ESR为0.5Ω,即开关管V正常工作时,主功率级的激磁电流iM如图6所示,其中,Ugs为开关管V的栅极与源极的驱动电压,激磁电流iM的路径见图7。When the electrolytic CL is normal, as described above, the 47uF/400V electrolytic capacitor has an ESR of 0.5 Ω at 65 kHz, that is, when the switching transistor V operates normally, the exciting current i M of the main power stage is as shown in FIG. 6 , wherein Ugs is the driving voltage of the gate and source of the switching transistor V, and the path of the exciting current i M is shown in FIG. 7 .
当整流桥101不导通时,电解CL和C1对主功率级的放电电流完全等于主功率级的激磁电流iM。注,C1因为容量小对主功率级的放电电流太小,这里可以忽略。电解CL在65KHz的开关频率下的容抗为1/(2πfC),计算出来为52mΩ,远小于其ESR,在65KHz下,ESR起主要作用;图6示出的波形不是正弦波,其基波是正弦波,其谐波频率都比65KHz要高,所以这里只是估算。
When the
25W反激电源工作频率为65KHz,在220VAC输入下,满载最大占空比为0.24。主功率级的激磁电流iM在开关管V导通时的平均值约为408mA,峰值约为816mA,这个电流在CL的ESR上形成的压降,参见图8,为U=IR=0.816×0.5=0.408V。即在图8中,端子1和2之间存在一个波动的高频纹波,其波形形状同图6中iM的波形,显然0.408V的峰值不足以让LED导通而发光。The 25W flyback power supply operates at 65KHz and has a maximum duty cycle of 0.24 at 220VAC input. The excitation current i M of the main power stage is about 408 mA when the switching transistor V is turned on, and the peak value is about 816 mA. The voltage drop formed by this current on the ESR of the CL, see FIG. 8, is U=IR=0.816× 0.5 = 0.408V. That is, in Fig. 8, there is a fluctuating high-frequency ripple between the
当电解CL的ESR从良品时的0.5Ω左右已上升至5.5Ω,即电解CL已接近失效边缘。iM如在开关管V导通时峰值约为816mA,这个电流在CL的ESR上形成的压降,参见图8,为U=IR=0.816×5.5=4.48V。即在图8中,端子1和2之间存在一个波动的高频纹波,其波形形状同图6中iM的波形,显然4.48V的峰值足以让LED导通而发光。When the ESR of the electrolytic CL has risen to about 5.5 Ω from about 0.5 Ω, that is, the electrolytic CL has approached the failure edge. If the peak value of i M is about 816mA when the switching transistor V is turned on, the voltage drop formed by this current on the ESR of the CL, see FIG. 8, is U=IR=0.816×5.5=4.48V. That is, in Fig. 8, there is a fluctuating high-frequency ripple between the
C1为0.033uF,其容量较小,但在65KHz的频率下,其容抗为73.8Ω,可以为LED提供足够的工作电流而发光。C1 is 0.033uF, which has a small capacity, but its capacitance is 73.8Ω at a frequency of 65KHz, which can provide sufficient operating current for the LED to emit light.
本发明的工作原理不算复杂,C1的容量小,C1具有通高频、阻低频的作用;整流电路引起的工频大纹波通过C1的电流极小,在电阻R1上产生的压降不足以点亮LED,而随着电解CL的ESR上升,开关电源的高频激磁电流在ESR上产生的压降同步升高,形成的高频纹波电压随着电解电容的老化而升高,C1具有通高频的作用,ESR上的高频纹波电压到达一定的阀值时,会点亮LED而发光,调节R1的阻值可以调节阀值的大小,即高频纹波电压通过电容C1的电流在R1两端形成的压降低于LED的导通电压,LED不导通,LED也无法为R1分流从而不发光。The working principle of the invention is not complicated, the capacity of the C1 is small, the C1 has the function of passing high frequency and blocking low frequency; the current of the power frequency large ripple caused by the rectifier circuit is extremely small through the C1, and the voltage drop generated on the resistor R1 is insufficient. In order to illuminate the LED, and as the ESR of the electrolytic CL rises, the voltage drop generated by the high-frequency excitation current of the switching power supply on the ESR rises synchronously, and the formed high-frequency ripple voltage rises as the electrolytic capacitor ages, C1 With the function of high frequency, when the high frequency ripple voltage on the ESR reaches a certain threshold, it will illuminate the LED and emit light. Adjusting the resistance of R1 can adjust the threshold value, that is, the high frequency ripple voltage passes through the capacitor C1. The current formed at the ends of R1 is lowered by the conduction voltage of the LED, the LED is not turned on, and the LED cannot be shunted for R1 to emit light.
C1的取值方法:市电的工频2倍最高为120Hz,目前开关电源的工作频率一般在可听音频之外,为22KHz,那么,频率的比值为(22000/120)=183.3倍,C1的取值在 被监视的电解电容CL的183.3分之一以下即可。如CL为47uF,那么C1应在(47uF/183.3)=0.256uF以下,由于电容的标称值是按E-3、E-6、E-12等系列取值的,这里可以取0.24uF以下。The value of C1: The power frequency of the mains is 2 times up to 120Hz. At present, the working frequency of the switching power supply is generally 22KHz outside the audible audio. Then, the ratio of the frequency is (22000/120)=183.3 times, C1. Value in One or more than 183.3 minutes of the electrolytic capacitor CL to be monitored may be used. If CL is 47uF, then C1 should be below (47uF/183.3)=0.256uF. Since the nominal value of the capacitor is in the series of E-3, E-6, E-12, etc., it can be taken below 0.24uF. .
这样驱动发光管LED发光来实现发明目的,提醒使用者:该电解CL的ESR已上升至关注点,以便使用者决定下一步的措施。本例中,把开关电源的负载降至30%,LED仍发光,工作电流降至0.36mA,使用高亮度的发光管仍然很醒目。In this way, the LED of the LED is driven to achieve the purpose of the invention, and the user is reminded that the ESR of the electrolysis CL has risen to the point of interest so that the user can decide the next step. In this example, the load on the switching power supply is reduced to 30%, the LED is still illuminated, and the operating current is reduced to 0.36 mA. The use of high-brightness LEDs is still very conspicuous.
此时,电解电容仍能工作,但由于主功率级的激磁电流在ESR上存在较大发热量,本例中为0.22W,该电解电容已处于高发热量下,已在加速衰老中,一般情况下,会在几十小时至几百小时中,ESR快速上升,引起发热进一步加大,直至失效,容量丧失,从而引起如开关管炸毁等一系列失效。At this point, the electrolytic capacitor can still work, but because the excitation current of the main power stage has a large heat generation on the ESR, in this case 0.22W, the electrolytic capacitor is already under high heat, which is already accelerating aging, general situation Under the tens of hours to hundreds of hours, the ESR rises rapidly, causing the heat to further increase until the failure, the capacity is lost, causing a series of failures such as the explosion of the switch tube.
把图2-2的电路、图2-3的电路、图2-4的电路替换图4中指示电路12,都可以正常工作,图2-3和图2-4中的R1的阻值要取小,否则,整流桥101在交流电达峰值时产生的充电电流会点亮LED。可见,第一实施例的四个电路可以实现发明目的。The circuit of FIG. 2-2, the circuit of FIG. 2-3, and the circuit of FIG. 2-4 are replaced by the indicating
前文有述:电容C1可用两只电容串联得到,图2-1的电路和图2-5的电路是等效的,把图2-1的电容C1,用电容C1a和C1b串联替代,就得到图2-5的实施方式,把电容C1b和网络24互换位置,就得到图2-6示出的实施方式。图2-6示出的实施方式,有其优点:当电源的开关频率比较高时,电容C1a和C1b分别在上边和下边,且容量很小,可以实现发光二极管和开关电源的电气隔离,市电的频率低,透过电容C1a和C1b的漏电流容易控制在限定值以下。
As mentioned above, capacitor C1 can be obtained by connecting two capacitors in series. The circuit of Figure 2-1 is equivalent to the circuit of Figure 2-5. Capacitor C1 of Figure 2-1 is replaced by series capacitors C1a and C1b. In the embodiment of Figures 2-5, the capacitor C1b and the
其实第一实施例的内容中,包括了6种实施方式,为了节约篇幅,仅以一个总的“第一实施例”来概括。第一实施例中流过发光管LED的电流不是直流电,而是与开关电源同频的高频电流,当LED的引线较长时,其电磁辐射不容忽视;把发光管LED换成光耦中的发光器时,光耦的输出电流也是周期性出现,不是一个稳定的信号,这会给后续的电路造成麻烦。第二实施例示出了解决方案。In fact, in the content of the first embodiment, six implementation modes are included, and in order to save space, only one general "first embodiment" is summarized. In the first embodiment, the current flowing through the LED of the light-emitting tube is not a direct current, but a high-frequency current of the same frequency as the switching power supply. When the lead of the LED is long, the electromagnetic radiation cannot be ignored; the LED of the light-emitting tube is replaced by an optical coupler. In the case of an illuminator, the output current of the optocoupler also appears periodically, not a stable signal, which causes trouble for subsequent circuits. The second embodiment shows a solution.
第二实施例Second embodiment
请见图3-1,对应上述方案二,一种指示电路,包括第一端子1、第二端子2、第一电阻R1、第二电阻R2;第一电容C1、第二电容C2;第一二极管D1和第二二极管D2、以及第一发光二极管LED;其连接关系为:第二电阻R2与第一发光二极管LED串联,形成具有两端子的第一网络21,第一网络21与第二电容C2与第一电阻R1同时并联,形成具有两端子的第二网络22,第二网络22再与第二二极管D2串联,形成具有两端子的第三网络23,第三网络23的特征是,第二二极管D2和第一发光二极管LED为同向;第三网络23与第一二极管D1反向并联,形成具有两端子的第四网络24,第四网络24再与第一电容C1串联,并形成一个串联的两端子网络,所述的串联的两端子网络简称为串联网络,串联网络的两个端子分别为第一端子1、第二端子2,该串联网络也是本发明的开关电源用指示电路的主体。Referring to FIG. 3-1, corresponding to the foregoing
第二二极管D2和第一发光二极管LED为同向:第三网络23中,假设R1开路,电容C2对于直流来说,相当于开路,那么,从第三网络23下端流入的电流,经过LED后,再经过D2,从第三网络23上端流出,D2和LED都处于正向导通状态,这种串联方式,叫同向。D2和LED都处于正向导通状态,相当于压降更大的一个二极管,它的阴极就是第三网络23的阴极,直流电流可以从网络的阴极向外流出,它的阳极就是第三网络23的阳极,直流电流可以从网络的阳极向内流入。
The second diode D2 and the first LED are in the same direction: in the
第三网络23与第一二极管D1反向并联,就是指:第三网络23阴极连接D1的阳极,第三网络23的阳极连接D1的阴极。The
上述中的技术方案二中,包括了多种连接关系,如下文所述,In the second technical solution mentioned above, a plurality of connection relationships are included, as described below.
网络21中的R2与LED串联存在两种连接方式:There are two connection methods for R2 and LED in series in network 21:
(a)LED的阴极与R2的一端相连接,参见图3-1中的网络21中所示;(a) the cathode of the LED is connected to one end of R2, as shown in
(b)LED的阳极与R2的一端相连接,参见图3-2中的网络21中所示;(b) the anode of the LED is connected to one end of R2, as shown in
这两种是等效的。网络21与C2与R1同时并联,形成具有两端子的网络22,网络22再与二极管D2串联,网络22中,假设R1开路,电容C2对于直流来说,相当于开路,那么网络22相当于一只二极管,具有单向导电性能,LED的阴极所在一侧就是第二网络22的阴极,直流电流可以从网络的阴极向外流出,LED的阳极所在一侧就是第三网络23的阳极,直流电流可以从网络的阳极向内流入。由于限定为同向串联,网络22与D2也存在两种方式:These two are equivalent.
(a)网络22的阴极与D2的阳相连接,参见图3-1所示;(a) the cathode of
(b)网络22的阳极与D2的阴相连接,参见图3-3所示;(b) the anode of
第四网络24再与第一电容C1串联,也存在两种方式:The
(a)网络24的D1阳极与C1一端相连,参见图3-1所示;(a) The D1 anode of
(b)网络24的D1阴极与C1一端相连,参见图3-2所示;(b) The D1 cathode of
和第一实施例一样,第二实施例中,3个独立的串联,每个串联都有两种方式,共2的3次方,共8种连接方式,事实上,它们是等效的。 As in the first embodiment, in the second embodiment, three independent series, each of which has two modes, a total of two to the third power, a total of eight connection modes, in fact, they are equivalent.
工作原理:参见图3-1,和图4,把图4中指示电路12用图3-1的替代,当电解电容CL正常时,那么其ESR为0.5Ω,滤波用电解CL两端的纹波电压有两种,:一个为市电频率的2倍的低频纹波,另一个为开关电源的高频激磁电流在ESR上产生的高频纹波。Working principle: Referring to Figure 3-1, and Figure 4, the indicating
C1容量较小,在市电频率的2倍的低频下,容抗大,流过C1的电流极小,经过D2整流,C2滤波后,在R1的两端形成的电压不足以点亮LED。C1 has a small capacity. At a low frequency twice the mains frequency, the capacitive reactance is large, and the current flowing through C1 is extremely small. After D2 rectification, after C2 filtering, the voltage formed at both ends of R1 is insufficient to illuminate the LED.
而随着电解CL的ESR上升,开关电源的高频激磁电流在ESR上产生的压降同步升高,形成的高频纹波电压随着电解电容的老化而升高,C1具有通高频的作用,ESR上的高频纹波电压到达一定的阀值时,经过D2整流,C2滤波后,在R1的两端形成的电压足以点亮LED,R2起到限流作用。As the ESR of the electrolytic CL rises, the voltage drop generated by the high-frequency excitation current of the switching power supply rises synchronously on the ESR, and the formed high-frequency ripple voltage rises with the aging of the electrolytic capacitor, and C1 has a high-frequency pass. Function, when the high-frequency ripple voltage on the ESR reaches a certain threshold, after D2 rectification, after C2 filtering, the voltage formed at both ends of R1 is enough to illuminate the LED, and R2 acts as a current limiting function.
这样,流过发光管LED的电流是纯净的直流电,其电磁辐射直接降为零,把发光管LED换成光耦中的发光器时,光耦的输出电流也是极为稳定的直流信号,这会给后续的电路带来便利。In this way, the current flowing through the LED of the LED is pure DC, and its electromagnetic radiation is directly reduced to zero. When the LED is replaced by an illuminator in the optocoupler, the output current of the optocoupler is also an extremely stable DC signal. Facilitate the subsequent circuits.
元件参数为:C1为473/500V的贴片电容,标称容量为0.047uF,C2为104/16V的贴片电容,D1和D2均为1N4148,R2为1K,R1为10K,LED为3AR2UD。The component parameters are: C1 is 473/500V chip capacitor, nominal capacity is 0.047uF, C2 is 104/16V chip capacitor, D1 and D2 are 1N4148, R2 is 1K, R1 is 10K, LED is 3AR2UD.
开关电源的负载为100%时,电解CL的ESR上升至5.5Ω时,LED中的电流为0.9mA;把开关电源的负载降至30%,LED仍发光,工作电流降至0.33mA,使用高亮度的发光管仍然很醒目。这样驱动发光管LED发光来实现发明目的,提醒使用者:该电解CL的ESR已上升至关注点,以便使用者决定下一步的措施。 When the load of the switching power supply is 100%, when the ESR of the electrolytic CL rises to 5.5Ω, the current in the LED is 0.9mA; the load of the switching power supply is reduced to 30%, the LED still emits light, and the operating current is reduced to 0.33mA. The brightness of the tube is still very eye-catching. In this way, the LED of the LED is driven to achieve the purpose of the invention, and the user is reminded that the ESR of the electrolysis CL has risen to the point of interest so that the user can decide the next step.
事实上,把电阻R1像图3-4那样,从原来的与C2并联,改为与D1并联,同样实现发明目的,R1同样可以调节阀值的大小,由于在方案一已给出技术启示,这里不再用技术方案来进行权利保护。In fact, the resistor R1 is connected in parallel with C2 as shown in Figure 3-4, and is connected in parallel with D1. The same purpose is achieved. R1 can also adjust the threshold value. The technical solution is no longer used here to protect the rights.
把图3-2的电路、图3-3的电路、图3-4的电路替换图4中指示电路12,都可以正常工作,由于存在C2可以吸收尖峰电流,整流桥101在交流电达峰值时产生的充电电流不会点亮LED。电路的性能进一步提高。可见,第二实施例的8种方式的四个电路可以实现发明目的。The circuit of FIG. 3-2, the circuit of FIG. 3-3, and the circuit of FIG. 3-4 can be replaced by the indicating
以上仅是本发明的优选实施方式,应当指出的是,上述优选实施方式不应视为对本发明的限制。对于本技术领域的普通技术人员来说,在不脱离本发明的精神和范围内,还可以做出若干改进和润饰,如在第一二极管中也串入电阻,这些改进和润饰也应视为本发明的保护范围,这里不再用实施例赘述,本发明的保护范围应当以权利要求所限定的范围为准。 The above is only a preferred embodiment of the present invention, and it should be noted that the above preferred embodiments are not to be construed as limiting the invention. It will be apparent to those skilled in the art that a number of modifications and refinements can be made without departing from the spirit and scope of the invention, such as stringing resistors in the first diode. These improvements and finishes should also be The scope of protection of the present invention is not to be construed as being limited to the scope of the present invention. The scope of the present invention should be determined by the scope defined by the appended claims.
Claims (6)
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| CN201610639669.4A CN106093665B (en) | 2016-08-05 | 2016-08-05 | A kind of Switching Power Supply indicating circuit and its application method |
| CN201610639669.4 | 2016-08-05 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111163567A (en) * | 2018-10-22 | 2020-05-15 | 常州星宇车灯股份有限公司 | Circuit for realizing different topological structures through different patch modes |
| CN112710963A (en) * | 2020-12-28 | 2021-04-27 | 哈尔滨工业大学(深圳) | Switching power supply fault detection method based on pulse response |
| CN115963422A (en) * | 2022-07-18 | 2023-04-14 | 中国振华集团永光电子有限公司(国营第八七三厂) | Power isolation hybrid integrated module reliability test method and circuit thereof |
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|---|---|---|---|---|
| CN106292820B (en) * | 2016-08-05 | 2017-09-08 | 广州金升阳科技有限公司 | A kind of ripple current generation circuit |
| CN108469297A (en) * | 2018-06-14 | 2018-08-31 | 湖北新冶钢特种钢管有限公司 | Driving electronic scale intelligence calibrating installation |
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| CN111163567A (en) * | 2018-10-22 | 2020-05-15 | 常州星宇车灯股份有限公司 | Circuit for realizing different topological structures through different patch modes |
| CN112710963A (en) * | 2020-12-28 | 2021-04-27 | 哈尔滨工业大学(深圳) | Switching power supply fault detection method based on pulse response |
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| CN115963422A (en) * | 2022-07-18 | 2023-04-14 | 中国振华集团永光电子有限公司(国营第八七三厂) | Power isolation hybrid integrated module reliability test method and circuit thereof |
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| CN106093665B (en) | 2019-05-21 |
| CN106093665A (en) | 2016-11-09 |
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