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WO2018013036A1 - Vehicle with ac outlet - Google Patents

Vehicle with ac outlet Download PDF

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Publication number
WO2018013036A1
WO2018013036A1 PCT/SE2017/050683 SE2017050683W WO2018013036A1 WO 2018013036 A1 WO2018013036 A1 WO 2018013036A1 SE 2017050683 W SE2017050683 W SE 2017050683W WO 2018013036 A1 WO2018013036 A1 WO 2018013036A1
Authority
WO
WIPO (PCT)
Prior art keywords
power
converter
battery
mode
electric system
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/SE2017/050683
Other languages
French (fr)
Inventor
Ninos Poli
Robert SJÖDIN
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Scania CV AB
Original Assignee
Scania CV AB
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Scania CV AB filed Critical Scania CV AB
Priority to DE112017003038.2T priority Critical patent/DE112017003038T5/en
Publication of WO2018013036A1 publication Critical patent/WO2018013036A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L1/00—Supplying electric power to auxiliary equipment of vehicles
    • B60L1/006—Supplying electric power to auxiliary equipment of vehicles to power outlets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W10/00—Conjoint control of vehicle sub-units of different type or different function
    • B60W10/04—Conjoint control of vehicle sub-units of different type or different function including control of propulsion units
    • B60W10/08—Conjoint control of vehicle sub-units of different type or different function including control of propulsion units including control of electric propulsion units, e.g. motors or generators
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R16/00—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
    • B60R16/02—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements
    • B60R16/03—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements for supply of electrical power to vehicle subsystems or for
    • B60R16/033—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements for supply of electrical power to vehicle subsystems or for characterised by the use of electrical cells or batteries
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L50/00—Electric propulsion with power supplied within the vehicle
    • B60L50/50—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
    • B60L50/51—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells characterised by AC-motors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/10—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by the energy transfer between the charging station and the vehicle
    • B60L53/14—Conductive energy transfer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/20—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by converters located in the vehicle
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2210/00—Converter types
    • B60L2210/10—DC to DC converters
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2210/00—Converter types
    • B60L2210/30—AC to DC converters
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2210/00—Converter types
    • B60L2210/40—DC to AC converters
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63H—MARINE PROPULSION OR STEERING
    • B63H21/00—Use of propulsion power plant or units on vessels
    • B63H21/20—Use of propulsion power plant or units on vessels the vessels being powered by combinations of different types of propulsion units
    • B63H2021/202—Use of propulsion power plant or units on vessels the vessels being powered by combinations of different types of propulsion units of hybrid electric type
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63H—MARINE PROPULSION OR STEERING
    • B63H21/00—Use of propulsion power plant or units on vessels
    • B63H21/20—Use of propulsion power plant or units on vessels the vessels being powered by combinations of different types of propulsion units
    • B63H2021/202—Use of propulsion power plant or units on vessels the vessels being powered by combinations of different types of propulsion units of hybrid electric type
    • B63H2021/205—Use of propulsion power plant or units on vessels the vessels being powered by combinations of different types of propulsion units of hybrid electric type the second power unit being of the internal combustion engine type, or the like, e.g. a Diesel engine
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63H—MARINE PROPULSION OR STEERING
    • B63H21/00—Use of propulsion power plant or units on vessels
    • B63H21/12—Use of propulsion power plant or units on vessels the vessels being motor-driven
    • B63H21/17—Use of propulsion power plant or units on vessels the vessels being motor-driven by electric motor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63J—AUXILIARIES ON VESSELS
    • B63J3/00—Driving of auxiliaries
    • B63J3/02—Driving of auxiliaries from propulsion power plant
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63J—AUXILIARIES ON VESSELS
    • B63J3/00—Driving of auxiliaries
    • B63J3/04—Driving of auxiliaries from power plant other than propulsion power plant
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/60—Other road transportation technologies with climate change mitigation effect
    • Y02T10/70—Energy storage systems for electromobility, e.g. batteries
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/60—Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072—Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/60—Other road transportation technologies with climate change mitigation effect
    • Y02T10/72—Electric energy management in electromobility
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00—Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10—Technologies relating to charging of electric vehicles
    • Y02T90/14—Plug-in electric vehicles

Definitions

  • Electric and plug-in hybrid motor vehicles usually comprise a charging connector for receiving power from an external charging station.
  • Charging stations may include means for supplying electric DC power as well as electric AC power.
  • a plug-in hybrid vehicle may be provided with a charger in the form of an AC/DC converter that converts the AC power into DC power, which is supplied to, and charges, the battery of the hybrid vehicle.
  • Land motor vehicles such as cars, buses or trucks, usually include a low voltage DC electric system, e.g. a 12 V or 24 V system, to power equipment and accessories, such as for example lights, a stereo, a cooler, a heater.
  • the low voltage DC electric system has limited energy storage means.
  • a further aim of the invention is to provide a more versatile electric system for a motor vehicle that may output AC power in a variety of situations.
  • the present invention provides an electric system for a motor vehicle.
  • the electric system comprises an electric machine for propelling the motor vehicle, a battery for powering the electric machine, at least one charging connector provided with an AC connection for connection to an external charging station, a first AC/DC converter having a DC side and an AC side, wherein the first AC/DC controller is:
  • the electric system is configured for performing the control method of a third aspect of the invention, and the motor vehicle of the second aspect may include an electric system that is configured to perform the method of the third aspect.
  • a current collector 7A configured to receive DC power from an overhead line 20A and supply DC power to the battery 2, and
  • the current collector 7A that is configured to receive current from an overhead line system may for example comprise a one- or two-arm pantograph collector, a bow collector or a trolley pole.
  • the motor vehicle is charged by receiving DC power from an external charging station 20, which DC power is supplied to the battery 2.
  • the DC power is supplied either directly to the battery 2, or in case the voltage level differs from the voltage level of the battery, via the DC/DC converter 1 1 that converts the DC power into the voltage level of the battery 2.
  • the controller 10 is configured to connect the DC power (i.e. the DC power of the voltage level of the battery) to the DC side of the first AC/DC converter 4.
  • the first AC/DC converter converts the DC power into AC power which is fed, via the junction box 9, to one or more of the outlets 5, 6.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Transportation (AREA)
  • Power Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)
  • Charge And Discharge Circuits For Batteries Or The Like (AREA)

Abstract

An electric system 1 for a motor vehicle and a method for controlling the electric system. The electric system 1 comprises an electric machine 13, a battery 2 for powering the electric machine 13, at least one charging connector 7 provided with an AC connection for connection to an external charging station 20, a first AC/DC converter 4 configured to receive AC power from the at least one charging connector 7, to convert the AC power into DC power and to supply DC power to the battery 2 during charging. The at least one AC power outlet 5, 6 is arranged between the charging connector 7 and the AC side of the of the first AC/DC converter 4, wherein in a first mode of operation the electric system receives AC power by means of the charging connector 7 and supply AC power directly to the at least one AC power outlet. In further modes of operation, the first AC/DC converter is used to power the at least one AC power outlet 5, 6.

Description

Vehicle with AC outlet Technical Field
The present invention relates to electric or plug-in hybrid motor vehicles having a battery that may be charged by means of an external charging station. The present invention primarily concerns land motor vehicles, but may also be used for other hybrid or electrically driven vehicles, such as boats, ships or yachts. The present invention especially concerns providing AC power to accessories or equipment of the motor vehicle.
Background and Prior Art
Electric and plug-in hybrid motor vehicles usually comprise a charging connector for receiving power from an external charging station. Charging stations may include means for supplying electric DC power as well as electric AC power. For receiving AC power, a plug-in hybrid vehicle may be provided with a charger in the form of an AC/DC converter that converts the AC power into DC power, which is supplied to, and charges, the battery of the hybrid vehicle. Land motor vehicles, such as cars, buses or trucks, usually include a low voltage DC electric system, e.g. a 12 V or 24 V system, to power equipment and accessories, such as for example lights, a stereo, a cooler, a heater. The low voltage DC electric system has limited energy storage means. Electric and hybrid motor vehicles usually include a second electric system at a higher DC voltage, which is used for storing energy to power an electric machine or electric motor of the vehicle. The second electric system is used for propelling the vehicle and usually has a higher energy storing capacity then the low voltage system. Many electrical apparatuses run on AC power, such as 1 10 V or 220 V of AC power. In order to use such apparatuses in a vehicle it is beneficial if the vehicle is provided with AC power outlets. Such AC power outlets could be powered with energy of the high voltage DC system provided an AC/DC converter is used to convert the DC power into AC power.
US 2007/0012492 (D1 ) describes a hybrid vehicle that selectively may output AC power to a load. The hybrid vehicle includes a battery or power storage (30 in D1 ) that can power an electric machine (17 in D1 ), by means of an AC/DC converter (32 in D1 ) that converts DC power from the battery into AC power for the electric machine (17), see figure 2 in D1 . The hybrid vehicle of D1 also comprises a switch/power conditioning module (50 in figure 2) that may power a load (52 in figure 2). The switch/power conditioning module (50) includes a transformer, see §0044 of D1 . D1 does however not describe a plug-in hybrid vehicle.
Moreover, the AC/DC converter used in D1 for powering the loads is the AC/DC converter used for powering the electric motor, and is as such probably specifically adapted for powering the electric motor and may not be ideal for powering other types of AC apparatuses.
Summary of Invention
An aim of the invention is to provide an alternative way for an electric or hybrid vehicle to supply AC power.
An aim of the invention is to provide an electric system for a motor vehicle that is better adapted for providing AC power than known systems.
A further aim of the invention is to provide a more versatile electric system for a motor vehicle that may output AC power in a variety of situations.
In accordance with a first aspect, the present invention provides an electric system for a motor vehicle. The electric system comprises an electric machine for propelling the motor vehicle, a battery for powering the electric machine, at least one charging connector provided with an AC connection for connection to an external charging station, a first AC/DC converter having a DC side and an AC side, wherein the first AC/DC controller is:
- configured to receive AC power from the at least one charging connector,
- configured to convert the AC power into DC power, and
- configured to supply DC power, from its DC side, to the battery during charging of the battery from the external charging station.
The electric system further comprises at least one controller, which at least one controller is operatively connected to the first AC/DC converter and the charging connector and which at least one controller is configured to control the electric system in a first mode of operation.
Especially, the electric system comprises at least one AC power outlet arranged between the charging connector and the AC side of the of the first AC/DC converter, wherein the first mode of operation comprises receiving AC power from the charging connector during charging from an external charging station that supplies AC power, and supplying AC power to the at least one AC power outlet. Thus, the electric system may provide AC power to the outlet or outlets directly from the external charging station, i.e. without any intermediate DC power steps, so that an AC power connection is established between the charging connector and the AC power outlet or outlets. The motor vehicle may include an internal combustion engine, wherein the vehicle is a so called plug-in hybrid vehicle, but may also be a fully electrical vehicle.
In an embodiment of the first aspect, the first AC/DC converter is a bi-directional converter and wherein the at least one controller is configured to control the electric system in at least one further mode of operation, which at least one further mode of operation comprises supplying AC power from the first AC/DC converter to the at least one AC power outlet. Thus, the electric system may for example provide AC power to the power outlet or outlets also when the vehicle is not connected to an external charging station. In an embodiment of the first aspect, the at least one charging connector is provided with a DC connection for connecting to an external charging station that supplies DC power.
In an embodiment of the first aspect, the electric system further comprises a current collector configured to receive DC power from overhead lines.
In an embodiment of the first aspect, the at least one further mode of operation comprises a second mode of operation comprising:
- receiving DC power, which DC power is received by means of either one of the at least one charging connector and the current collector,
- charging the battery, and
- simultaneously convert DC power into AC power by means of the first AC/DC converter. Thus, the electric system may provide AC power to the AC power outlet or outlets also when being charged by DC power.
In an embodiment of the first aspect, the at least one further mode of operation comprises a third mode of operation comprising converting DC power from the battery to AC power by means of the first AC/DC converter. Thus, the electric system may provide AC power to the AC power outlet, or outlets, by using DC power of the battery.
In an embodiment of the first aspect, the at least one further mode of operation comprises a fourth mode of operation comprising powering the electric machine by converting DC power from the battery into AC power by means of the second AC/DC converter, and converting DC power from the battery to AC power by means of the first AC/DC converter. Thus, the electric system may propel the vehicle by means of the electric machine simultaneously as supplying AC power to the AC power outlet, or outlets. In an embodiment of the first aspect, the at least one further mode of operation comprises a fifth mode of operation comprising using the electric machine to retrieve power during travelling, convert the retrieved power into DC power by means of the second AC/DC converter, charging the battery with DC power from the second AC/DC converter, and converting DC power into AC power by means of the first AC/DC converter. Thus, the electric system may provide AC power to the AC power outlet, or outlets, simultaneously as providing a regenerative charging of the battery.
In an embodiment of the first aspect, the electric system is further provided with an induction power receiver configured to receive electric power from an external source by means of induction, and to supply DC power to the battery, wherein the at least one further mode of operation comprises a sixth mode of operation comprising receiving power by means of the induction power receiver, charging the battery and simultaneously converting DC power into AC power by means of the first AC/DC converter.
In accordance with a second aspect, the present invention provides an electric or hybrid motor vehicle that includes an electric system according to the first aspect of the present invention.
In accordance with a third aspect, the present invention provides a method for controlling an electric system of a motor vehicle, which motor vehicle
comprises:
- an electric machine for propelling the motor vehicle,
- a battery for powering the electric machine,
- at least one charging connector provided with an AC connection for
connection to an external charging station, - a first AC/DC converter having a DC side and an AC side.
The first AC/DC controller of the motor vehicle is configured to receive AC power from the at least one charging connector, is configured to convert the AC power into DC power and is configured to supply DC power to the battery during charging of the battery with power from the external charging station. The electric system further comprises at least one AC power outlet arranged between the charging connector and the AC side of the of the first AC/DC converter. The method of the third aspect comprises controlling the electric system in a first mode of operation that comprises:
- receiving AC power from the charging connector during charging from an external charging station that supplies AC power, and
- supplying AC power to the at least one AC power outlet at the same time as supplying DC power to the battery. The received AC power is supplied directly to the at least one AC power outlet without any intermediate conversion into DC power.
An embodiment of the third aspect, further comprises controlling the electric system in at least one further mode of operation, which at least one further mode of operation comprises supplying AC power from the first AC/DC converter to the at least one AC power outlet.
In an embodiment of the third aspect, the at least one further mode of operation comprises a second mode of operation comprising
- receiving DC power, and
- converting DC power into AC power and supplying AC power to the at least one AC power outlet at the same as supplying DC power to the battery.
In an embodiment of the third aspect, the at least one further mode of operation comprises a third mode of operation comprising
- converting DC power from the battery to AC power, and
- supplying the AC power to the at least one AC power outlet. In an embodiment of the third aspect, the at least one further mode of operation comprises a fourth mode of operation comprising:
- converting DC power from the battery to AC power,
- supplying AC power to the at least one AC power outlet and at the same time supplying AC power the electric machine.
In an embodiment of the third aspect, the at least one further mode of operation comprises a fifth mode of operation comprising:
- retrieving power during travelling by using the electric machine as a generator, -converting the retrieved power into DC power and supplying DC power to the battery, and
- converting DC power into AC power and supplying AC power to the at least one AC power outlet.
The electric system is configured for performing the control method of a third aspect of the invention, and the motor vehicle of the second aspect may include an electric system that is configured to perform the method of the third aspect. Brief Description of Drawings
Figure 1 illustrates parts of a motor vehicle in accordance with the present invention, especially the electric system of the vehicle;
Figures 2A-E illustrates different ways of controlling the electric system of the vehicle in order to power an AC outlet of the vehicle;
Figure 3 illustrate a control method for the electric system.
Description of Embodiments
Figure 1 shows parts of a motor vehicle, especially the electric system 1 of the motor vehicle. The motor vehicle comprises an electric machine 13 for propelling the motor vehicle and may also comprise an internal combustion engine (not illustrated). The electric system 1 of the motor vehicle is provided with a battery 2 and a charging connector 7 for charging the battery 2. The battery 2 has a voltage level of for example 400 V or 650 V. The charging connector 7 is a combined AC and DC connector configured for receiving AC power as well as DC power from an external charging station 20. In an alternative embodiment (not illustrated), i.e. instead of the combined AC and DC charging connector 7, the electric system 1 comprises two separate charging connectors; one for AC power and one for DC power. As an alternative or in addition to the separate DC connector, and in addition to the separate AC connector, or to the combined connector 7, the electric system 1 may be provided with other means (7A, 7B) for charging the battery 2. Figure 1 illustrate to such charging means in dashed lines;
- a current collector 7A configured to receive DC power from an overhead line 20A and supply DC power to the battery 2, and
- an induction receiver 7B configured for receiving power by means of induction from an inductive power source 20B, such as an inductive power source 20B provided in a road surface.
The current collector 7A that is configured to receive current from an overhead line system may for example comprise a one- or two-arm pantograph collector, a bow collector or a trolley pole.
The induction receiver 7B is configured to receive inductive power and transform the power into DC power that is supplied in the DC side of the electric system 1 to charge the battery 2.
The electric system 1 of figure 1 may preferably be adapted for receiving AC power at different voltage levels, three-phase AC as well as single-phase AC by means of the charging connector 7, for example single-phase 230 V AC and three-phase 400 V AC. The charging connector 7 is configured to receive DC power of at least one voltage level, such as two different levels, for example at 400 V DC and 650 V DC. A DC/DC converter 1 1 is arranged electrically between the charging connector 7 and the battery 2 and configured for converting DC power received at the charging connector 7 to the voltage level of the battery 2. The DC/DC converter 1 1 is arranged to selectively be connected between the charging connector 7 and the battery, and selectively bypassed when the DC power is received at the same voltage level as the voltage level of the battery 2.
The electric system 1 is provided with an AC/DC converter, or first AC/DC converter, 4 arranged electrically between the charging connector 7 and the battery 2, and which first AC/DC converter 4 is configured for converting AC power received at the charging connector 7 to DC power at the voltage level of the battery 2. The electric system 1 also includes a DC junction box 8 arranged to selectively connect the first AC/DC converter 4 to the battery 2.
The electric system 1 is further configured to supply power from the battery 2 to the electric machine 13. The battery 2 is connected to the electric machine 13 via the DC junction box 8 and a second AC/DC converter 12. The electric machine 13 may also act as a generator and retrieve AC electric power during driving and/or braking and feed this re-generated electric power to the battery 2 via the second AC/DC converter that converts the AC power to DC power, and via the DC junction box 8. Thus, the second AC/DC converter 12 is bidirectional.
The electric system 1 also includes an AC junction box 9 arranged electrically between the charging connector 7 and the first AC/DC converter 4. The electric system 1 further comprises a first AC outlet 5 and a second AC outlet 6 connectable to the first AC/DC converter 4 and/or the charging connector 7 by means of the AC junction box 9. Also the first AC/DC converter 4 is a bidirectional AC/DC converter 4 configured to receive AC as well as DC and supply DC and AC, respectively.
Both junction boxes 8, 9 are configured with relays and breakers to enable a selective power transfer between the devices. The electric system 1 further includes a controller 10 that is operatively connected to the AC junction box 9, the DC junction box 8, the DC/DC converter 1 1 , the first AC/DC converter 4 and the second AC/DC converter 12. The DC junction box 8 is configured for selective power transfer between the battery 2, the DC side of the first AC/DC converter 4, the DC side of the second AC/DC converter 12, and the charging connector 7. The DC junction box 8 is either connected to the charging connector 7 directly, or via the DC/DC converter 1 1 (i.e. via the DC/DC converter 1 1 when the received DC power has a different voltage level than the battery 2).
The AC junction box 9 is configured for selective interconnection of the charging connector 7, the AC side of the first AC/DC converter and the AC outlets 5, 6. Thus, the first AC outlet 5 and the second AC outlet 6 may selectively receive power from either the AC side of the first AC/DC converter 4 or from the charging connector 7.
For ease of illustration, the controller 10 is illustrated as a central control system, but may be arranged as a plurality of electronic control units in a distributed fashion among the different devices.
Figures 2A-2E illustrates different uses of the electric system 1 for providing AC power to the outlets 5, 6. These uses can be seen as different modes of operation; a first mode of operation illustrated in figure 2A, a second, third, fourth and fifth mode of operation illustrated in figures 2B, 2C, 2D and 2E, respectively.
It should be note that the first AC/DC converter 4 is bi-directional and acts as: - a battery charger in the first mode by converting AC power from the external charging station into DC power, which is fed to the battery 2; and as - an AC power supplier for the outlets 5, 6 in the second to fifth mode, by converting DC power into AC power, which is fed to the one or more of the outlets 5, 6. In the second to fifth mode, the controller 10 controls the AC junction box 9 so that the AC connection of the charging connector 7 is disconnected, and no AC power is supplied to the charging connector 7 from the first AC/DC converter 4.
In the first mode of figures 2A, the motor vehicle is charged by receiving AC power from an external charging station 20, which AC power is received by the charging connector 7 and supplied in the AC side of the electric system to the outlets 5, 6 and the AC side of the first AC/DC converter 4 via the AC junction box 9. Thus, the AC power is fed without conversion to the outlets 5, 6, i.e. without AC conversion and without conversion into intermediate DC power. Further, in the first mode, the first AC/DC converter 4 acting as a charger of the battery 2, converts AC power into DC power and supplies the DC power to the battery 2, via the DC junction box 8. The second AC/DC converter 12, and thereby the electric machine 13, is disconnected from the DC power by means of the DC junction box 8, as controlled by the controller 10.
In the second mode, illustrated in figure 2B, the motor vehicle is charged by receiving DC power from an external charging station 20, which DC power is supplied to the battery 2. The DC power is supplied either directly to the battery 2, or in case the voltage level differs from the voltage level of the battery, via the DC/DC converter 1 1 that converts the DC power into the voltage level of the battery 2. The controller 10 is configured to connect the DC power (i.e. the DC power of the voltage level of the battery) to the DC side of the first AC/DC converter 4. The first AC/DC converter converts the DC power into AC power which is fed, via the junction box 9, to one or more of the outlets 5, 6.
The motor vehicle may be provided with a PTO, or power take-off, (not illustrated) which may be propelled by the electric machine 13, or the internal combustion engine. Thus, in addition to charging the battery 2 in the first and second mode, the electric machine 13 may be supplied with electric power and power the PTO, as indicated by broken arrows in figures 2A and 2B. The electric machine should never drive the wheels of the vehicle during charging from an external charging station 20, and the gearbox may preferably be locked in the neutral or in a parking brake position. The PTO may include a PTO shaft connected via a separate additional gearbox (not illustrated).
In the first and the second mode, the motor vehicle is charged by means of an external charging station 20, whereas in the third, fourth and fifth mode, the motor vehicle is not charged by an external charging station 20, i.e. does not receive power from any external charging station, and the charging connector is not connected to any external power source. Moreover, in the third, fourth and fifth mode the controller 10 is configured to disconnect the charging connector 7, or keep the charging connector 7 disconnected, from the other parts of the electric system.
In the third mode and fourth modes, illustrated in figures 2C and 2D, one or more of the outlets 5, 6 is supplied with power originating from the battery 2, which power is converted into AC power by means of the first AC/DC converter 4.
In the third mode, the electric machine is not used, whereas in the fourth mode, the electric machine 13 is used as a motor to propel the motor vehicle. For instance, the third mode of operation can be used when the motor vehicle is parked or propelled by an internal combustion engine (if the motor vehicle has such an engine).
In the fifth mode, the electric machine 13 is used as a generator for retrieving power when the motor vehicle is travelling, e.g. being driven or during braking, and thus the fifth mode provides a re-generative mode wherein power is supplied from the electric machine 13, via the second AC/DC converter 12 to charge the battery 2. The AC/DC converter 4 is operated in the same way as in the second to fourth modes and converts DC power into AC power which is supplied to at least one of the outlets 5, 6. Since, the first AC/DC converter 4 acts as an AC power supplier in the second to fifth mode, and converts the DC power received at its DC side into AC power for the outlets 5, 6, the first AC/DC converter 4 does not need to change its operation when the motor vehicle switches between any of the second to fifth mode. However, when the motor vehicle switches between operation in the first mode and any other mode the controller 10 is configured to temporarily inactivate the first AC/DC converter 4 during the mode switch. For example, when the first AC/DC converter acts in any mode as a AC power supplier, and the charging connector 7 is being connected by the driver to an external charging station 20 that supplies AC power, the controller 10 is configured to temporarily inactivate the AC/DC converter 4 so that no power is fed from the AC/DC converter before establishing a power connection from the charging connector 7 to any of the outlets 5, 6 and the AC side of the first AC/DC converter 4. Figure 3 illustrate a control method for the electric system 1 . The control method 200 comprises a first mode of operation 201 that includes
- receiving AC power (201 a) from the charging connector (7) during charging from an external charging station (20) that supplies AC power, and
- supplying AC (201 b) power to the at least one AC power outlet (5, 6) at the same time as supplying DC power to the battery (2).
The control method 200 comprises further modes of operation 202-206 that includes supplying 210 AC power from the first AC/DC converter (4) to the at least one AC power outlet (5, 6). The further modes of operation include a second 202, third 203, fourth 204, fifth 205 and sixth 206 mode of operation.
The second mode of operation 202 comprises
- receiving 202a DC power and charging the battery 2, and - converting 202b DC power into AC power.
In the second mode, the AC power is supplied to the at least one AC power outlet 5, 6 at the same as DC power is supplied to the battery 2. The third mode of operation 203 comprises:
- converting 203a DC power from the battery 2 to AC power, and
- supplying 203b the AC power to the at least one AC power outlet 5, 6.
Thus, in the third mode of operation 203, the power outlets 5, 6 are powered by the battery 2.
The fourth mode of operation 204 comprises:
- converting 204a DC power from the battery 2 into AC power for the electric machine and into AC power for at least one outlet,
- supplying 204b AC power to the at least one AC power outlet 5, 6 and at the same time supplying AC power the electric machine 13.
Thus, in the fourth mode of operation 204, the power outlets 5, 6 and the electric machine 13 are powered by the battery 2.
The fifth mode of operation 205 comprises:
- retrieving 205a power during travelling by using the electric machine 13 as a generator;
-converting 205b the retrieved power into DC power and supplying DC power to the battery 2, and
- converting 205c DC power into AC power and supplying AC power to the at least one AC power outlet 5, 6.
Thus, in the fifth mode of operation, the electric machine 13 is used for regenerative charging of the battery with retrieved power. Retrieved power is also used for powering the AC power outlet or outlets 5, 6, wherein the retrieved power is first converted from AC power, of the electric machine 13, to DC power and thereafter converted from DC power to AC power for the outlets. The sixth mode of operation 206 comprises receiving 206a power by means of the induction power receiver (7B), charging 206b the battery (2) and
simultaneously converting DC power into AC power by means of the first AC/DC converter (4).
An electric system 1 for a motor vehicle and a method for controlling the electric system has been described in embodiments. The electric system 1 comprises an electric machine 13, a battery 2 for powering the electric machine 13, at least one charging connector 7 provided with an AC connection for connection to an external charging station 20, a first AC/DC converter 4 configured to receive AC power from the at least one charging connector 7, to convert the AC power into DC power and to supply DC power to the battery 2 during charging. The at least one AC power outlet 5, 6 is arranged between the charging connector 7 and the AC side of the of the first AC/DC converter 4, wherein in a first mode of operation the electric system receives AC power by means of the charging connector 7 and supply AC power directly to the at least one AC power outlet. In further modes of operation, the first AC/DC converter is used to power the at least one AC power outlet 5, 6. The present invention is however not limited to these embodiments. Rather these embodiments are examples for providing the present invention. A person skilled in the art will appreciate that the electric system, the method and the motor vehicle may be provided in further embodiments within the scope of the claims.

Claims

Claims
1 . An electric system (1 ) for a motor vehicle comprising an electric machine (13) for propelling the motor vehicle, a battery (2) for powering the electric machine (13), at least one charging connector (7) provided with an AC connection for connection to an external charging station (20), a first AC/DC converter (4) having a DC side and an AC side, wherein the first AC/DC converter is configured to receive AC power from the at least one charging connector (7), to convert the AC power into DC power and to supply DC power to the battery (2) during charging , and wherein the electric system comprises at least one controller (10), which at least one controller (10) is operatively connected to the first AC/DC converter (4) and the charging connector (7) and which at least one controller (10) is configured to control the electric system (1 ) in a first mode of operation,
c h a r a c t e r i z e d in comprising at least one AC power outlet (5, 6) arranged between the charging connector (7) and the AC side of the of the first AC/DC converter (4), wherein the first mode of operation comprises receiving AC power by means of the charging connector (7), and supplying AC power to the at least one AC power outlet (5, 6).
2. An electric system (1 ) according to claim 1 , wherein the first AC/DC converter (4) is a bi-directional converter and wherein the at least one controller (10) is configured to control the electric system in at least one further mode of operation, which at least one further mode of operation comprises supplying AC power from the first AC/DC converter (4) to the at least one AC power outlet (5, 6).
3. An electric system (1 ) according to claim 2, wherein the at least one charging connector (7) is provided with a DC connection for connecting to an external charging station (20) that supplies DC power.
4. An electric system (1 ) according to claim 2 or 3, further comprising a current collector (7A) configured to receive DC power from overhead lines (20A).
5. An electric system (1 ) according to claim 3 or 4, wherein the at least one further mode of operation comprises a second mode of operation comprising receiving DC power by means of either one of the at least one charging connector (7) and the current collector (7A), charging the battery (2), and simultaneously convert DC power into AC power by means of the first AC/DC converter (4).
6. An electric system (1 ) according to any of claims 2 to 5, wherein the at least one further mode of operation comprises a third mode of operation comprising converting DC power from the battery (2) to AC power by means of the first AC/DC converter (4).
7. An electric system (1 ) vehicle according to any of claims 2 to 6, wherein the at least one further mode of operation comprises a fourth mode of operation comprising powering the electric machine (13) by converting DC power from the battery (2) into AC power by means of the second AC/DC converter, and converting DC power from the battery (2) to AC power by means of the first AC/DC converter (4).
8. An electric system (1 ) vehicle according to any of claims 2 to 7, wherein the at least one further mode of operation comprises a fifth mode of operation comprising using the electric machine (13) to retrieve power during travelling, convert the retrieved power into DC power by means of the second AC/DC converter (12), charging the battery (2) with DC power from the second AC/DC converter (12), and converting DC power into AC power by means of the first AC/DC converter (4).
9. An electric system (1 ) vehicle according to any of claims 2 to 8, further provided with an induction power receiver (7B) configured to receive electric power from an external source (20B) by means of induction, and to supply DC power to the battery (2), wherein the at least one further mode of operation comprises a sixth mode of operation comprising receiving power by means of the induction power receiver (7B), charging the battery (2) and simultaneously converting DC power into AC power by means of the first AC/DC converter (4).
10. A motor vehicle comprising an electric system according to any of claims 1 to 9.
1 1 . A method for controlling an electric system (1 ) of a motor vehicle, which motor vehicle comprises an electric machine (13) for propelling the motor vehicle, a battery (2) for powering the electric machine (13), at least one charging connector (7) provided with an AC connection for connection to an external charging station (20), a first AC/DC converter (4) having a DC side and an AC side, wherein the first AC/DC converter is configured to receive AC power from the at least one charging connector (7), configured to convert the AC power into DC power and to supply DC power to the battery (2) during charging of the battery (2) from the external charging station (20), and which electric system (1 ) comprises at least one AC power outlet (5, 6) arranged between the charging connector (7) and the AC side of the of the first AC/DC converter (4), wherein said method comprises controlling the electric system (1 ) in a first mode of operation (201 ) that comprises:
- receiving AC power (201 a) from the charging connector (7) during charging from an external charging station (20) that supplies AC power, and
- supplying AC (201 b) power to the at least one AC power outlet at the same time as supplying DC power to the battery (2).
12. The method for controlling an electric system (1 ) of a motor vehicle according to claim 1 1 , said method further comprising controlling the electric system in at least one further mode of operation, which at least one further mode of operation comprises supplying AC power from the first AC/DC converter (4) to the at least one AC power outlet (5, 6).
13. The method for controlling an electric system (1 ) of a motor vehicle according to claim 12, wherein the at least one further mode of operation comprises a second mode of operation (202) comprising
- receiving (202a) DC power, and
- converting (202b) DC power into AC power and supplying AC power to the at least one AC power outlet (5, 6) at the same as supplying DC power to the battery (2).
14. The method for controlling an electric system (1 ) of a motor vehicle according to claim 12 or 13, wherein the at least one further mode of operation comprises a third mode of operation (203) comprising
- converting (203a) DC power from the battery (2) to AC power, and
- supplying (203b) the AC power to the at least one AC power outlet (5, 6).
15. The method for controlling an electric system (1 ) of a motor vehicle according to any of claims 12 to 14, wherein the at least one further mode of operation comprises a fourth mode of operation (204) comprising:
- converting (204a) DC power from the battery (2) to AC power,
- supplying (203b) AC power to the at least one AC power outlet (5, 6) and supplying AC power the electric machine (13).
16. The method for controlling an electric system (1 ) of a motor vehicle according to any of claims 12 to 15, wherein the at least one further mode of operation comprises a fifth mode of operation (205) comprising-
- retrieving (205a) power during travelling by using the electric machine (13) as a generator,
-converting (205b) the retrieved power into DC power and supplying DC power to the battery (2), and - converting (205c) DC power into AC power and supplying AC power to the at least one AC power outlet (5, 6).
PCT/SE2017/050683 2016-07-11 2017-06-21 Vehicle with ac outlet Ceased WO2018013036A1 (en)

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