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WO2018004047A1 - Système permettant de former un étui en tubes de papier et intégrant un processus d'automatisation - Google Patents

Système permettant de former un étui en tubes de papier et intégrant un processus d'automatisation Download PDF

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Publication number
WO2018004047A1
WO2018004047A1 PCT/KR2016/007330 KR2016007330W WO2018004047A1 WO 2018004047 A1 WO2018004047 A1 WO 2018004047A1 KR 2016007330 W KR2016007330 W KR 2016007330W WO 2018004047 A1 WO2018004047 A1 WO 2018004047A1
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WO
WIPO (PCT)
Prior art keywords
unit
branch pipe
branch
curling
pipe
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/KR2016/007330
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English (en)
Korean (ko)
Inventor
송현민
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Good Morning
Original Assignee
Good Morning
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from KR1020160082577A external-priority patent/KR101701721B1/ko
Priority claimed from KR1020160082585A external-priority patent/KR101831146B1/ko
Priority claimed from KR1020160082600A external-priority patent/KR101875521B1/ko
Application filed by Good Morning filed Critical Good Morning
Publication of WO2018004047A1 publication Critical patent/WO2018004047A1/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • A—HUMAN NECESSITIES
    • A45—HAND OR TRAVELLING ARTICLES
    • A45D—HAIRDRESSING OR SHAVING EQUIPMENT; EQUIPMENT FOR COSMETICS OR COSMETIC TREATMENTS, e.g. FOR MANICURING OR PEDICURING
    • A45D33/00—Containers or accessories specially adapted for handling powdery toiletry or cosmetic substances
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/60—Uniting opposed surfaces or edges; Taping
    • B31B50/64—Uniting opposed surfaces or edges; Taping by applying heat or pressure, e.g. by welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/74—Auxiliary operations
    • B31B50/92—Delivering
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31C—MAKING WOUND ARTICLES, e.g. WOUND TUBES, OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31C11/00—Machinery for winding combined with other machinery
    • B31C11/02—Machinery for winding combined with other machinery for additionally shaping the articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31C—MAKING WOUND ARTICLES, e.g. WOUND TUBES, OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31C3/00—Making tubes or pipes by feeding obliquely to the winding mandrel centre line
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F1/00—Mechanical deformation without removing material, e.g. in combination with laminating

Definitions

  • the present invention relates to a system for producing a paper tube structure that is a cylindrical packaging container by an automated process.
  • Packaging containers to accommodate cosmetics and various beauty products are changing in a direction to realize more luxurious design and structure as the consumer's aesthetic demand increases.
  • a cosmetic container having a cylindrical structure for example, a structure that is provided with a receiving space therein, the synthetic resin structure is completed in the upper case and the lower case and the use state is completed inside.
  • a structure hereinafter, referred to as a curling structure
  • the curling structure may be implemented by inserting a curling machine for each container case and bending or by pressing by hand.
  • attachments such as instructions or labels, of the goods attached to the surface of the container case also have a process of manually applying and attaching an adhesive to the surface of individual packaging containers, which requires a lot of production time and overall production volume. This situation cannot be massified.
  • Embodiments of the present invention have been made to solve the above-described problem, the present invention relates to a paper tube container production system that introduces the automated process, the component manufacturing the container in one production line process automated manufacturing unit Through the production and assembly through, it aims to provide a system that can maximize productivity.
  • the curling unit that performs pre-curling and bone curling are disposed adjacent to, and precise curling through the automated jig and curling unit It is possible to provide a system that can maximize the efficiency of branch construction work.
  • the adhesive material is applied at the distal end of the torch nozzle at the same time as it is discharged and pressurized at a constant inclination and pressure to move and apply the molding to a certain thickness at the same time. Allow the unit to be provided.
  • a plurality of unit branch pipes are arranged on the transfer chuck having a branch pipe seating groove, and the upper edge of the plurality of unit branch pipes
  • the first branch pipe generating unit 100 to form a first branch pipe by curling and a plurality of unit pipes for the second branch pipe to be combined with the first branch pipes are arranged on the transfer chuck with a seating groove
  • a second branch forming unit 200 which simultaneously curls the edges to form a second branch forming a third branch forming the second branch forming the second branch forming the second branch forming the second branch forming the assembly
  • 300 and a cover forming unit 400 connected to the first branch pipe generating unit, the second branch pipe generating unit and the transfer conveyor unit in a continuous process, and attaching a cover member to the opening surface of the first branch pipe or the second branch pipe that is introduced. Introduced an automated process that includes Allows provision of branch tube production systems.
  • the generating unit that can be produced in a continuous process at the same time in a production line at the same time the lower case (first branch pipe) and the upper case (second branch pipe and third branch pipe) At the same time, by attaching a packing manual adhered to the case surface through an automated process and allowing the assembly process to be automated in the same production line, it is possible to realize mass production by fully automating the production of packaging containers. It works.
  • the supply of the paper tube to implement the case and the curling process for processing the edge of the paper tube is implemented in the automated process, for this purpose it is possible to implement a pressurization process for precise alignment and curling to increase the manufacturing efficiency.
  • the reliability of the product can be improved. That is, it is possible to prevent the breakage of the branch pipe by driving the feed chuck which can supply a plurality of branch pipes at the same time through the pneumatic cylinder.
  • FIG. 1 and 2 are block diagrams showing the main configuration of a branch container generating system (hereinafter referred to as the 'main system') incorporating an automated process according to an embodiment of the present invention.
  • the 'main system' a branch container generating system
  • FIG. 3 is a conceptual view illustrating main parts of a curling unit applied to an automated branch container generating system according to an exemplary embodiment of the present invention.
  • FIG. 4 is an operational state diagram showing a state of the branch pipe after the process of FIG. 3.
  • 5 to 7 illustrate a structure of a second curling unit in which a branch pipe passing through the first curling unit of FIG. 3 performs secondary curling.
  • 23 to 26 are conceptual views showing a required configuration of the adhesive material applying unit applied to the branch container system incorporating an automated process according to an embodiment of the present invention.
  • FIG. 1 and 2 are block diagrams showing the main configuration of a branch container generating system (hereinafter referred to as the 'main system') incorporating an automated process according to an embodiment of the present invention.
  • the 'main system' a branch container generating system
  • the present system is a first branch pipe to align a plurality of unit pipes to the transfer chuck having a paper tube seating groove, curling the upper edge of the plurality of unit paper pipes to form a first branch pipe Arranging a plurality of unit branches for the second branch pipe to be combined with the generating unit 100 and the first branch pipe to the first pallet unit 130 having a seating groove 131, curling the edge of the unit branch pipe at the same time
  • the second branch forming unit 200 to form a second branch pipe, a third branch forming a second branch pipe and the second branch pipe forming unit 300 to assemble the second branch pipe and the third branch pipe and the
  • a cover forming unit 400 is connected to the first branch pipe generating unit, the second branch pipe generating unit and the transfer conveyor unit in a continuous process, and attaches a cover member to the opening of the first branch pipe or the second branch pipe. Can be configured.
  • the present system allows a production unit capable of manufacturing the lower case (the first paper tube) and the upper case (the second paper tube and the third paper tube) in a continuous process simultaneously in one production line.
  • a production unit capable of manufacturing the lower case (the first paper tube) and the upper case (the second paper tube and the third paper tube) in a continuous process simultaneously in one production line.
  • the packing instructions adhered to the case surface through an automated process and allowing the assembly process to be automated in the same production line, the advantage of enabling mass production by fully automating the production of packaging containers is realized.
  • the cylindrical paper tube finally produced according to an embodiment of the present invention, the first branch pipe (corresponding to the lower case), the second branch pipe (top case) to be coupled to the upper portion of the first branch pipe (lower case), and the second It is composed of a third branch pipe which is an intermediate case coupled to the branch pipe, the second branch pipe may further include a synthetic resin sculpture inside.
  • the cylindrical branch pipe structure divided into these three configurations can be automatically produced in a continuous process in the automated process line of this system.
  • FIG. 3 is a device included in the first branch pipe generating unit 100 applied to the automated branch pipe production system according to an embodiment of the present invention, a curling unit for bending the edge of the branch pipe (hereinafter 'curling unit (CU)') Is a perspective conceptual view showing the structure of the first curling unit.
  • CU 'curling unit
  • 4 is an operational state diagram showing a state of the branch pipe after the process of FIG. 3.
  • the curling unit of the present invention allows two device structures for performing primary curling (first curling unit) and secondary curling (second curling unit) to be implemented in a structure that is linked through an automated transfer line.
  • FIG. 3 illustrates a structure of a first curling unit CU1 that performs preliminary curling on the edge portion of the cylindrical branch pipe.
  • the first curling unit (CU1) is a branch pipe section 130 for loading and transporting the unit branch pipe and the first branch pipe curling unit 140 for performing curling for the unit branch pipe (hereinafter, 'first curling unit 140) ').
  • the first curling unit 140 serves to implement a curling operation in a structure in which a lower edge of the cylindrical unit pipe 111 having an upper and lower openings is bent inward.
  • the first curling unit 140 as shown in Figure 1, the plurality of cylindrical unit branch pipes 111 arranged on the branch pipe section 130 to implement an automated process with a plate-shaped structure Implement a curling structure for bending by pressing and heating the lower edge of the upper side in the upper side, the first curling module 144 of the dual structure in which the separation portion of the shape corresponding to the cylindrical unit pipe is implemented, the cylindrical unit pipe (111) ) And a transfer jig 142 that grips and inserts the same into the gap.
  • the transfer jig 142 is connected to the rear of the transfer jig 142 to be configured to include a pressing unit 146 for pre-curling by pressing the upper portion of the cylindrical unit pipe inserted into the first curling module 144.
  • the first curling module 144 may apply the branch pipe part 130 shown in FIG. 1 to perform an automated process.
  • the branch pipe part 130 is a unit branch pipe 111. It has a groove that is arranged in this interpolated structure, the function to enable the automated operation of the above-mentioned first curling unit and the second curling unit 148 to be described later in a state in which a plurality of unit branch 111 is interpolated Will be performed.
  • the branch pipe portion 130 is to be transported along the transfer unit (R), such as a conveying rail or conveying conveyor, and the branch pipe portion 130 is stopped at a predetermined position in the lower portion of the transfer unit and curling operation and In order to be able to perform the same precision work, it can be configured to further include a sensing unit for sensing the position of the branch pipe portion 130.
  • R transfer unit
  • sensing unit for sensing the position of the branch pipe portion 130.
  • the transfer jig 142 simultaneously grips a plurality of unit tubes which have been arranged and conveyed to the branch pipe section 130, and transfers the inside of the first curling module 144 to perform a curling operation. do.
  • the transfer jig 142 as shown in Figure 1, a pair of driving to grip the plate-shaped support portion 1421 and the outer surface of the cylindrical unit pipe to the lower side of the support portion 1421 to grip.
  • the support portion 1421 is a plate-shaped structure, the grip portion 1422 is disposed on the lower side, and the drive shaft 1423 is provided on the upper side, the grip portion when the drive shaft 1423 is raised, lowered, or moved 1422 are also conveyed together.
  • the grip portion 1422 is lowered to allow a plurality of unit branch pipes.
  • a plurality of grip parts 1422 grip the outer surface of the 111 at the same time, and then the drive shaft is moved up and moved to transfer the plurality of unit tubes to the first curling module 144 disposed behind.
  • the first curling module 144 is disposed in a structure in which the outer body and the inner body are spaced apart from each other to provide a space SP, and the unit branch pipe is interpolated into the space SP.
  • the grip jig 1142 moves to the rear surface of the transfer jig 142.
  • the first curling module 144 is raised toward the pressing unit 146 disposed, and the pressing unit 146 and the first curling module 144 face each other to pressurize the unit branch.
  • the inside of the first curling module 144 it is preferable to further include a heating unit for applying a constant temperature (heat) to the lower edge of the unit branch pipe for easy curling operation.
  • Preliminary curling is defined as firstly implementing the rim part slightly bent.
  • FIG. 4 is a view illustrating a process in which the transfer jig 142 grips the unit paper pipe in which preliminary curling is performed in FIG. 3 and mounts it on the first paper pipe pallet part 130 again, and the first paper pipe pallet part 130 is provided.
  • the unit branches are transferred to the second curling unit (CU2) to be described later.
  • CU2 second curling unit
  • FIG. 5 is a perspective conceptual view illustrating a second curling unit CU2 of a curling unit CU according to the present invention
  • FIG. 6 is an enlarged cross-sectional conceptual view illustrating main parts of the second curling unit CU2.
  • the second curling module 148 is implemented in a cylindrical structure in which the upper surface and the side are sealed, and a plurality of cylindrical paper tubes on which the preliminary curling is performed on the upper surface is transferred to the second transfer jig 147 to form the second curling jig.
  • the curling may be performed on the preliminary curling portion by the pressing force between the second curling module 148 and the second transfer jig 147.
  • the unit branch pipe is pressurized in a state of being fitted to the second transfer jig 147 described above, thereby performing the curling. This process is described in detail with reference to FIGS. 3 and 4 as follows.
  • a plurality of unit branch pipes 111 (preliminary curling completed) that have been seated and transported on the branch pipe section 130 are transferred through the second transfer jig 147.
  • the body portion 1472b of the second grip portion 147b of the second transfer jig 147 has a cylindrical structure and is inserted into the unit branch pipes, and is inserted into the body portion 1472b.
  • the unit branch pipe is in contact with the upper surface of the second curling module 148 described above.
  • the unit pipe 111 fitted to the body portion 1472b has a structure in which a portion of the lower portion of the unit precursing protrudes slightly toward the bottom of the body portion 1472b. Will be implemented.
  • the body portion 1472b and the upper surface of the second curling module 148 come into contact with each other to apply heat and pressure, thereby performing the curling on the pre-curled portion.
  • the second transfer jig 147 is a second grip portion 1472 of a cylindrical structure that implements a grip force to be inserted into the interior of the cylindrical unit pipe, the upper side of the second grip portion 1743 And a second support part 1471 and a drive shaft 1473 for transferring the second support part 1471.
  • the second grip portion 1472 includes a body portion 1472a inserted into the cylindrical unit pipe 111 and an upper surface of the body portion 1472a. It will be implemented as a structure having a step portion 1472b for implementing a larger diameter than 1472a). The upper edge of the unit tube is caught on the stepped portion 1472b, and the lower edge protrudes to the outside of the body portion 1472a, and is pressed while contacting the upper surface of the second curling module 148 and curled. To be implemented.
  • the length a1 from the lower end of the step portion 1472b to the end of the body portion 1472a is the length of the cylindrical unit pipe 111 It is preferable to make it smaller than the length a2.
  • the bone curling structure C2 is implemented such that the lower edge of the unit branch pipe is bent inward, and the bone curling structure C2 is implemented.
  • the cover member described later may be seated.
  • the unit branch tubes in which the present curling is mounted on the branch pipe part 130 are transferred to the associated devices along the transfer unit for the next process.
  • the curling unit according to the embodiment of the present invention as described above is to arrange the curling unit to perform the pre-curling and bone curling adjacent, and to automatically perform precise curling through the automated jig and curling unit to maximize the efficiency of the branch pipe creation work.
  • the jig structure of the pre-curling and the jig structure of the present curling it is possible to quickly and efficiently implement the process of pressing and curling to increase the reliability of the process.
  • FIGS. 8 to 21 are exemplary embodiments of implementing the configuration of the system described above with reference to FIG. 2, and the configuration and operation of the system will be described in detail with reference to the process diagrams of FIGS. 8 to 21.
  • the first branch pipe generating unit 100 of the present system includes a first branch pipe guide portion 110 and the first branch pipe guide portion 100 having guide lines for guiding the unit branch pipes on a stage.
  • the first branch supply unit 120 is inserted into the interior of the first column of unit tubes arranged in the transverse direction in the first branch supply unit 120 having a conveying chuck to grip the unit branch, the plurality of unit tubes simultaneously gripped on the conveying chuck of the first branch supply unit
  • a curling structure for bending by pressing and heating the upper edge of the branch pipe section 130 having the seating groove to be seated and the upper edges of the plurality of unit pipes arranged on the branch pipe section 130. It may be configured to include a first branch curling unit 140.
  • FIG. 8 is a flowchart illustrating a process starting process of supplying a unit branch pipe 111 for forming a first branch pipe.
  • a plurality of unit branch pipes arranged on a conveying line in a conveyor belt type is arranged, and a plurality of unit branch pipes (in the present invention will be described by taking five examples) in turn.
  • the first pallet part 130 which is turned on and is supplied and is simultaneously seated on the transfer rail R is automatically disposed at the supply position.
  • the first branch pipe supply unit 120 is a jig 125 is disposed on the lower side, the jig is inserted into the inside of the unit branch pipe, and then expanded to enable to grip the unit branch pipe accurately.
  • the jig 120 moves on the first branch pipe guide part 110 to grip the five unit branch pipes (expands in the x1 direction), and again as shown in (c). As described above, each unit branch pipe is aligned with the seating groove 131 by accurately moving on the first pallet part 130. Thereafter, the first pallet part is transferred in an adjacent direction y1 for the next process.
  • the first pallet unit 130 is a key component of the present automation system, and transfers the unit tubes along the transfer rails R as a set unit, and is formed to have a structure that enables an automated process to be implemented.
  • a seating groove 131 corresponding to the diameter of the unit branch pipe is formed in the inner side of the plate-shaped body structure of the first pallet part 130, and the seating groove may be variously modified depending on the amount of the process. Of course.
  • the first pallet part 130 should stop at the correct working position for the job, and the first pallet part 130 may be aligned on the rail of the present system.
  • Position sensor (S) so that it can be placed.
  • the position recognition sensor (S) is to be arranged on the lower side of the transfer rail (R) for connecting the units of each process unit to be described later, so that the pallet can be stopped accurately in the place where the work is made.
  • the unit tubes seated on the first pallet part 130 are transferred in the first direction y1 to the adjacent first branch curling part 140.
  • the first pallet part is stopped and aligned due to the operation of the sensor part disposed below the rail part.
  • the first branch pipe curling unit 140 implements a curling structure for bending by pressing and heating the upper edge of the plurality of unit branch pipes arranged on the branch pipe section 130 on the upper side.
  • the unit pipe 111 seated on the first pallet portion 130 is gripped by the transfer jig 140 ((b) of FIG. 3), ( As shown in c), the conveying jig 140 is conveyed in the a2 direction is introduced into the first curling portion 144 is to be seated. Thereafter, the transfer jig 140 returns to the in-situ direction a3.
  • the first curling unit 144 moves upward (a4) and performs a pressing process with the pressing unit 146 to primarily curl the lower portion of the unit pipe, and then FIG. 9.
  • the first curling unit 144 returns downward.
  • the transfer jig 140 grips the unit branch pipe again and seats the unit branch pipe on the first pallet part 130.
  • the lower portion of the unit branch pipe is deformed into a structure in which the narrow curling (C1) is implemented inward, and then the first pallet part 130 is transferred in the adjacent direction (y2) to continue the continuous process. .
  • the second transfer jig 147 grips the unit branch pipe 111 with respect to the unit branch pipe seated on the first pallet part 130 transferred in the adjacent direction y2.
  • the unit branch pipe 111 is seated on the second curling part 148 disposed behind (Fig. 10 (b) to Fig. 10 (c)).
  • the unit branch pipe 111 is transferred to the work device adjacent to the work device adjacent to the state in which the curling part C2 is implemented in the lower part.
  • the unit branch pipe 111 in which the curling unit C2 is implemented in the apparatus of FIG. 10 is a cylindrical structure having an upper and lower opening.
  • the cover forming unit 400 seats the cover member on the lower portion of the cylindrical paper tube structure, the cover member is then a portion to be attached to the description of the product to be the contents on the outer surface.
  • the cover forming unit 400 adsorbs the cover supply unit 410 for receiving a cover member attached to the surface of the first branch pipe or the second branch pipe, and the instructions accommodated in the manual supply section, thereby adsorbing the first branch pipe or the second branch. It may include an adsorption head portion 420 to transfer to the attachment position of the surface of the branch pipe, the adhesive material coating portion 420 for applying an adhesive to the cover attachment portion of the first branch pipe or the second branch pipe.
  • the unit branch pipe 111 in which the curling unit C2 is implemented in FIG. 9 is mounted on the first pallet unit 130 and stopped by the sensor unit at a predetermined position.
  • the cover The member supply part 410 is provided with a plurality of circular cover members P1 stacked in a laminated structure, and the suction head part 420 sucks one cover member P2 stacked on the uppermost layer, and unit unit pipe is provided. It moves to the top of (FIG. 11 (a)-FIG. 11 (b)).
  • the head of the suction head portion 420 is inserted so that the cover member is inserted into the inner portion of the unit pipe 111, and then, as shown in FIG. By releasing the attraction force, the cover member P2 is seated on the curling part C2 of the unit branch pipe.
  • the most difficult process of forming the cylindrical paper tube is a process of seating the cover member described above with reference to FIG. 11 inside the cylindrical paper tube and adhering it with an adhesive material.
  • the adhesive material is automatically applied through the adhesive material applying unit 430 shown in FIG.
  • the adhesive material applying unit 430 is a quantitative dispenser 431 for quantitatively calculating and supplying the amount of adhesive to be discharged to the adhesive site according to the description area and the adhesive of the quantitative quantity calculated by the quantitative dispenser. It may be configured to include a nozzle nozzle 432 to discharge the.
  • FIG. 12 is a process conceptual view illustrating an automatic coating process of the adhesive material.
  • the unit paper tube 111 on which the cover member is seated is transferred through the first pallet part 130 and stopped at a proper position (in the sensor unit.
  • the quantitative extractor 431 is lowered into each unit branch pipe.
  • the discharge nozzle 432 passes through the inside of the cylindrical border by rotating (W) along the boundary surface between the curling part C2 and the cover member P2 of the unit pipe, and the adhesive material ( J) is discharged and applied to a constant thickness.
  • the rotation of the quantitative extractor 431 in the circular direction may be implemented by combining with a driving unit (not shown) made through the driving motor.
  • the unit paper pipe in which the attachment of the cover member is completed by applying the adhesive material in the state seated on the first pallet part 130 transfers the transfer jig Z2 to the finished product discharge unit 600, as shown in FIG.
  • the five are simultaneously gripped and discharged.
  • the second branch pipe generating unit 200 connected to the conveyor belt allows the second branch pipe corresponding to the upper lid to be manufactured at the same time.
  • the structure of the second branch pipe is a lid structure having a width and a width corresponding to the diameter of the first branch pipe, the molding resin is mounted on the inside, the lower body is implemented as a structure coupled to the intermediate body.
  • a second branch guide portion 210 which guides and supplies the second branch pipe to be the second branch pipe which has a shape and a size corresponding to the first branch pipe;
  • a second branch pipe supply unit 220 having a transfer chuck which grips the inner edges of the unit branch pipes and grips the second branch pipe section 230 having a receiving groove in which the plurality of second unit pipes rest; Resin for inserting the resin molded product produced by the second branch tube curling unit 240 and the resin molding generating unit to perform a curling process on the upper side of the fixed cylinder member fixed inside the second unit tube inside the second branch tube It may be configured to include a molding assembly 250.
  • FIG. 14 illustrates a second branch pipe guide part 210 and a second branch pipe supply unit 220 of the second branch pipe generating unit 200 for supplying the second branch pipe.
  • the second branch pipe guide portion 210 automatically through the conveyor belt to supply a plurality of units through the second branch pipe guide portion 210 at a time as shown in Figure 2, the upper branch pipe 211 Will be transferred.
  • the unit branch pipe is gripped through the transfer jig 225, and as shown in FIGS. 9 (b) to (c), it is seated on the second pallet part 230.
  • the second pallet part 230 may be configured in the same structure as the first pallet part 130 described above, and a sensor for holding the alignment position of the second pallet part 230 inside the rail R to be transferred. Part S is arranged.
  • the second branch pipe supply unit 220 grips through the action of the transfer jig 225 (Fig. 14 (b)) extending from the inside of the unit pipe, and again, as shown in Fig. 14 (c), the transfer jig 225 is As it shrinks inward, the unit branch pipe can be put down.
  • FIG. 15 illustrates that the unit tubes placed on the second pallet unit 230 in FIG. 14 are positioned in position by the sensor unit in front of the second branch tube curling unit 240 for curling.
  • the first curling unit 144 moves upward (a3) and performs a pressing process with the pressing unit 246 to curl the lower portion of the second unit pipe, and then FIG. 15.
  • the second curling unit 244 returns downward.
  • the transfer jig 240 grips the second unit pipe again and seats the unit paper pipe on the twelfth pallet part 230.
  • the lower portion of the unit branch pipe is deformed into a structure in which the curling (C5) is implemented inward, and then the second pallet portion 230 is transferred in the adjacent direction (y2) to continue the continuous process.
  • FIG. 16 shows that the second pallet part 230 is transferred to the adjacent direction y2 after the process of FIG. 15, and the cover member is mounted on the second unit branch pipe 211 to form a lid.
  • This process is almost similar to the process in the first branch in FIG.
  • the second unit pipe 211 in which the curling unit C5 is implemented in FIG. 15 is mounted on the second pallet unit 230 and stopped by the sensor unit at a predetermined position.
  • the cover member supply unit 410 is provided.
  • the adsorption head portion 420 absorbs one cover member (P4) stacked on the uppermost layer, the upper portion of the second unit pipe It moves to (FIG. 16 (a)-FIG. 16 (b)).
  • the head of the suction head portion 420 is inserted so that the cover member is inserted into the second unit branch pipe 211, and then, as shown in FIG. 16 (c).
  • the cover member P4 is released on the curling part C5 of the unit pipe by releasing the suction force.
  • the second unit branch pipe 211 having completed the process of FIG. 16 is moved in the neighboring direction (y3), which is to be seated on the lower portion of the adhesive material coating portion 420, as described above in FIG.
  • the adhesive discharged from the distal end of the discharge line 432 with respect to the interface between the second unit branch pipe 211 and the cover member P4 is moved along the interface and coated in a predetermined amount.
  • the distal end of the discharge nozzle 432 is implemented to have an inclined structure on the portion facing the boundary surface, and can function as a structure that moves the adhesive material by applying the adhesive material and contacting the interface at the same time. You can do that. This makes it possible to perform a more efficient coating function by applying the adhesive material and at the same time applying the adhesive material to the interface surface by a certain thickness.
  • the second unit branch pipe 211 is a resin molded product assembly 250 for assembling the resin molded product SU shown in FIG. 18 by the second pallet part 230 with the lower keel member attached thereto. Will move.
  • the resin molding 251 is a structure that is accommodated inside for a design effect in the case of a packaging container that emphasizes aesthetics for receiving contents such as cosmetics, and the process of FIG. Therefore, it may be omitted.
  • the resin molding assembly 250 grips the molded product through the third transfer jig 251 (FIG. 17A), and then moves the third transfer jig 251 into the second unit pipe. To lower and couple to the second unit branch inside 211 (Fig. 13 (b) ⁇ (c)).
  • the second unit branch pipe 211 on which the resin molded product SU is assembled is transferred to the adjacent device direction y5.
  • 19 and 20 illustrate a manufacturing process of a third branch pipe corresponding to an intermediate body part coupled to the second unit branch pipe 211 in which the resin molded product SU completed in FIG. 18 is assembled.
  • the third branch forming unit 300 to perform the process is as described above in Figure 2, the curling unit 310 to form a third branch by performing pre-curling to the intermediate unit branch coupled to the second branch pipe and It may be configured to include a coupling portion 320 to grip the third branch pipe to the second branch pipe.
  • the third branch pipe is a cylindrical structure having an open top and bottom, one surface is coupled to the opening portion of the second branch pipe, the other is coupled to the first branch pipe manufactured in FIG.
  • a plurality of third unit pipes 311 are arranged and supplied on a conveyor belt, and a transfer jig 312 simultaneously grips a plurality of third unit pipes to a third pallet part 330. Settle down. This process is the same as the supply of the first branch pipe and the second branch pipe, detailed description thereof will be omitted.
  • the edge of the third unit branch pipe of FIG. 20 (a) is slightly curled inwardly (C7) like the edge of the third unit branch pipe 311 shown in FIG. 20 (c).
  • This is a structure to be fitted in a structure that is smoothly inserted with the second branch pipe to be described later.
  • the transfer jig 327 is gripped with respect to the third branch pipe 311 in which preliminary curling is performed as shown in FIG. 20 (c), and is transferred to an upper portion of the lower curling unit 328 (FIGS. (c)), and then pressurizes the edge of the third unit branch of the opposite portion that has been curled (C7) by pressing to perform curling (Fig. 21 (c)).
  • the finished product of the first branch pipe completed in FIG. 18 functions as a lower body so that contents such as cosmetics are provided therein, and then, the upper surface of the first branch pipe has a lid structure in FIG. 21 (f). In combination, it functions as a branch container.
  • the system is able to build an automated system by allowing three components to be manufactured at the same time while seating and transporting a unit pipe for work on a special structure called a pallet part along a transfer line such as a rail structure.
  • the transfer line for the interworking operation of the first branch pipe generating unit, the second branch pipe generating unit, the cover forming unit may be implemented as a free floor conveyor belt, the first branch pipe generating unit ( 100) and by further including an integrated temperature control unit 500 for controlling the temperature of the second branch pipe generating unit 200 or the manual attachment unit 400, it is possible to implement a smooth curling in the process of curling the paper tube made of paper. Allows you to freely control the temperature.
  • the lower case (first paper tube) and the upper case (second paper tube and the third paper tube) in a continuous process at the same time in one production line in one production line It is possible to have a production unit that can be manufactured, and at the same time, by attaching a packing manual adhered to the case surface through an automated process, and allowing the assembly process to be automated in the same production line, the production of packaging containers is fully automated. Enable mass production.
  • the supply of paper tubes to implement the case and the curling process for processing the edges of the paper tubes are implemented in the automated process, for this purpose, it is possible to implement a pressurization process for precise alignment and curling to increase the manufacturing efficiency, many
  • the feed chuck (feed jig) which can supply the paper pipe at the same time, can be driven by the pneumatic cylinder to prevent the paper pipe from being damaged. This applies to the structure which transfers and grips the grip part (transfer jig) which grips a paper pipe in the process chart mentioned above.
  • the pallet part for implementing curling through multiple processes at the same time, and implements a sensor part and a control part which can align precisely so that the precision of the automation process can be maximized. It is possible to maintain the quality of the pipe evenly by linking the temperature control unit that can manage the critical humidity and temperature control in the pipe such as the unit.
  • FIGS. 23 to 26 a structure and an operation of the automatic adhesive unit applying unit as an apparatus including the adhesive substance applying unit 430 applied to the processes of FIGS. 12 and 17 will be described in detail. .
  • FIG. 23 is a perspective conceptual view illustrating a main configuration of an adhesive material automatic application unit (hereinafter, referred to as a “main application unit”) applied to an automated branch pipe container generation system according to an embodiment of the present invention.
  • FIG. 24 is a conceptual view illustrating a structure of a structure supporting the branch pipe part and the branch pipe of the main coating unit of FIG. 23.
  • the present application unit the adhesive material for applying an adhesive to the inner surface of the unit branch pipe of the cylindrical structure of the upper and lower portions and the hollow inside and the boundary of the keel member in contact with the inner surface Fixing unit 430 and the adhesive material applying unit 430, and fixed and spaced apart at regular intervals, the fixed jig portion 710 and the plurality of the adhesive material applying unit to simultaneously implement the vertical movement or rotation and It may include a top and bottom guide portion 720 for implementing the vertical movement of the fixing jig portion, a rotation guide portion (RM; 730) for implementing a rotational movement for the entire fixing jig portion 710.
  • the adhesive material applying unit 430 and accommodates the adhesive, the quantitative dispenser 431 for quantitatively calculating and supplying the amount of adhesive to be discharged to the site and discharge the adhesive of the quantity calculated by the quantitative dispenser
  • a discharge nozzle 432 coupled to a lower portion of the discharge nozzle 432 and discharging the adhesive at the constant pressure in the rotational direction simultaneously with the application of an adhesive to the inner surface of the branch pipe and the boundary of the keel member in contact with the inner surface It may be configured to include a molding portion (433).
  • the quantitative extractor 431 may be implemented as a tube-shaped cylinder structure in which an accommodation space for accommodating an adhesive material is provided, and an upper supply line 741 and a head portion ( 742 may be connected to the adhesive material supply unit 740.
  • the supply line 741 it is possible to perform a function of applying a constant pressure to the quantitative ejector 431, through this pressure control it is possible to provide an adhesive material with a uniform pressure and quantitative.
  • the adhesive material which is advanced by the pressure from the quantitative ejector 431 to the lower side is guided through the discharge nozzle 432, and the adhesive material is discharged through the distal end of the discharge molding part 433 in the discharge nozzle 432. It is discharged to the outside.
  • the adhesive material applying part 430 is mounted on the fixing jig part 710 for fixing the dose estimator 431, and moves up and down of the fixing jig part 710. As a result, the ejection molding part 433, which is the end of the adhesive material applying part 430, moves to apply the adhesive.
  • the upper portion of the fixing jig portion 710 is connected to the upper and lower guide portion 720 to enable the vertical movement, and at the same time the fixing jig portion 710 as a whole by the rotation movement (W) of the drive module (PM) It is possible to rotate the circular arc.
  • FIG 24 shows the structure of the branch pipe part 130 disposed below the main coating unit and the plurality of unit paper pipes 111 seated on the branch pipe part 130 and the unit branch pipe from the side when the adhesive is applied.
  • the arrangement structure of the branch fixing part 750 is fixed.
  • the paper tube fixing portion 750 is a fixing plate 751 is implemented that the fixing groove pattern 752 for simultaneously fixing the outer circumferential surface of the plurality of unit paper tubes seated on the pallet portion 130, and the fixed plate to the pallet It may be configured to include a including a branch pipe fixing drive unit 735 to move in the direction of the outer peripheral surface of the unit pipe seated on the unit 130.
  • the branch pipe fixing part 750 is advancing from the side at the same time when the unit pipes seated on the above-mentioned paper tube pallet portion 130 is aligned in place for applying the adhesive material, the fixing groove pattern 752 is the
  • the unit branches are fixed in the form of being fitted on each outer circumferential surface of the unit branches 111.
  • the paper tube fixing portion 750 when the discharge molding unit to be described later for applying the adhesive material to the cover member and the inner surface of the inner body of the paper coated with the adhesive and at the same time moving the adhesive press, the unit branch pipe is shaken or It prevents falling and aids stable application.
  • the present application unit may apply the adhesive material to the plurality of unit branch pipes 700 at the same time through the branch pipe section 130 for loading and transporting the plurality of unit branch pipes 700.
  • the branch pipe portion 130 is to be transported along the transfer unit (R), such as a conveying rail or conveying conveyor, the lower portion of the conveying unit is stopped by the paper tube pallet portion 130 at a predetermined position
  • the transfer unit such as a conveying rail or conveying conveyor
  • the sensing unit for sensing the position of the branch pipe portion 130.
  • FIG. 25 is an enlarged conceptual view of the structure of the adhesive material applying unit 430 described above with reference to FIGS. 23 and 24, and FIG. 26 is a diagram illustrating an operation state of the adhesive material applying unit 430 of FIG. 25.
  • the adhesive material applying unit 430 accommodates the adhesive and quantitatively extractors 431 for quantitatively calculating and supplying the amount of adhesive to be discharged to the site.
  • a discharge nozzle 432 for discharging the adhesive of the quantity calculated by the quantitative dispenser, the lower portion of the discharge nozzle 432, the boundary portion of the keel member in contact with the inner surface and the inner surface of the branch pipe. It may be configured to include a discharge molding portion 433 for pressing the adhesive at a constant pressure in the rotational direction at the same time to apply the adhesive.
  • the discharge molding part 433 includes one end communicating with the discharge nozzle 432 and an end for discharging the adhesive to the outside, and the end having an inclined surface 433a inclined upward. It is desirable to be able to implement the structure (see Fig. 3). In this case, it is preferable that the inclination angle ⁇ formed between the vertical extension line F1 of the side surface of the ejection molding part 433 and the extension line F2 of the inclined surface 433a forms an acute angle. Further, the inclination angle may be implemented in the range of 30 ⁇ 60 °. The angle of inclination of more than 60 degrees makes it easier to discharge the adhesive material, but it is not easy to pressurize the adhesive material described later. The material will not be applied.
  • the ejection molding part 433 forms a predetermined inclined surface, and the ejection of the adhesive is precisely performed at the boundary between the cover member CCP and the unit branch pipe 111.
  • the adhesive material applying unit 430 moves in a circle and moves along the above-described boundary (w1 to w3) to apply the adhesive material.
  • the inclined surface of the ejection molding part 433 can simultaneously realize an operation mode in which the adhesive material is applied and moved at a constant pressure at the same time as the ejection of the adhesive material, and the adhesive material J is closely applied to the boundary portion at a predetermined thickness. Will be made.
  • the adhesive material applying unit 430 moves to the upper portion, and the unit branch pipes seated on the branch pipe section move along the transfer unit for the next operation. .
  • the adhesive material is moved at the distal end of the torch nozzle applying the adhesive material at the same time as the discharge, and pressurized at a constant inclination and pressure, so that it can be molded and adhered to a constant thickness at the same time as the coating. Therefore, the reliability of the adhesive structure can be greatly improved.
  • the paper tubes can be placed on the pallet to accommodate the cylindrical paper tubes, and the adhesive materials can be expanded to a plurality of pieces so that the adhesive work on a plurality of paper materials can be performed at the same time.
  • the paper pipe can be placed in the correct working position and adhesive work can be performed to increase the reliability of the product.
  • the system is able to build an automated system by allowing three components to be manufactured at the same time while seating and transporting a unit pipe for work on a special structure called a pallet part along a transfer line such as a rail structure.
  • the transfer line for the operation of the first branch pipe generating unit, the second branch pipe generating unit, the cover forming unit to be interconnected with each other may be implemented as a free floor conveyor belt, the first branch pipe generating unit ( 100) and by further including an integrated temperature control unit 500 for controlling the temperature of the second branch pipe generating unit 200 or the manual attachment unit 400, it is possible to implement a smooth curling in the process of curling the paper tube made of paper. Allows you to freely control the temperature.
  • the lower case (first paper tube) and the upper case (second paper tube and third paper tube) in a continuous process at the same time in one production line It is possible to have a production unit that can be manufactured, and at the same time, by attaching a packing manual adhered to the case surface through an automated process, and allowing the assembly process to be automated in the same production line, the production of packaging containers is fully automated. Enable mass production.
  • the supply of paper tubes to implement the case and the curling process for processing the edges of the paper tubes are implemented in the automated process, for this purpose, it is possible to implement a pressurization process for precise alignment and curling to increase the manufacturing efficiency, many
  • the feed chuck (feed jig) which can supply the paper pipe at the same time, can be driven by the pneumatic cylinder to prevent the paper pipe from being damaged. This applies to the structure which transfers and grips the grip part (transfer jig) which grips a paper pipe in the process chart mentioned above.
  • the pallet part for implementing curling through multiple processes at the same time, and implements a sensor part and a control part which can align precisely so that the precision of the automation process can be maximized. It is possible to maintain the quality of the pipe evenly by linking the temperature control unit that can manage the critical humidity and temperature control in the pipe such as the unit.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Making Paper Articles (AREA)

Abstract

La présente invention peut comporter une unité de formage susceptible de fabriquer simultanément, au moyen d'un processus continu dans une chaîne de production, une enveloppe inférieure (un premier tube de papier) et une enveloppe supérieure (des deuxième et troisième tubes de papier) faisant partie des composants d'une structure cylindrique en tubes de papier tout en fixant, par l'intermédiaire d'un processus d'automatisation, une fiche d'instructions d'emballage collée à la surface de l'enveloppe. La présente invention peut même automatiser un processus d'assemblage sur la chaîne de production, ce qui automatise complètement la production d'étuis d'emballage et permet par conséquent de mettre en œuvre une production de masse.
PCT/KR2016/007330 2016-06-30 2016-07-06 Système permettant de former un étui en tubes de papier et intégrant un processus d'automatisation Ceased WO2018004047A1 (fr)

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
KR10-2016-0082585 2016-06-30
KR1020160082577A KR101701721B1 (ko) 2016-06-30 2016-06-30 자동화 공정을 도입한 지관 용기 생성 시스템
KR10-2016-0082600 2016-06-30
KR1020160082585A KR101831146B1 (ko) 2016-06-30 2016-06-30 자동화 지관 용기 생성 시스템에 적용되는 컬링유닛
KR1020160082600A KR101875521B1 (ko) 2016-06-30 2016-06-30 자동화 공정을 도입한 지관 용기 생성 시스템에 적용되는 접착물질 자동도포유닛
KR10-2016-0082577 2016-06-30

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WO2018004047A1 true WO2018004047A1 (fr) 2018-01-04

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US11511496B2 (en) * 2017-07-06 2022-11-29 Dow Silicones Corporation Means of retaining a product in a receptacle
CN117584548A (zh) * 2023-12-20 2024-02-23 江苏东信纸业有限公司 一种纱线锥状纸管生产设备

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KR20050022938A (ko) * 2003-08-27 2005-03-09 이병호 지관의 양측 내면 수지 자동도포장치
JP3721562B2 (ja) * 2002-09-10 2005-11-30 第一印刷株式会社 紙筒容器並びにその製造方法並びにその製造装置
KR20080113503A (ko) * 2007-06-25 2008-12-31 안치생 수지용기 제조장치 및 이를 이용한 수지용기 제조방법과그로부터 제조된 수지용기
KR101093091B1 (ko) * 2009-09-17 2011-12-13 이정호 종이 뚜껑 제조 설비용 뚜껑통체 로렛팅장치
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JP3721562B2 (ja) * 2002-09-10 2005-11-30 第一印刷株式会社 紙筒容器並びにその製造方法並びにその製造装置
KR20050022938A (ko) * 2003-08-27 2005-03-09 이병호 지관의 양측 내면 수지 자동도포장치
KR20080113503A (ko) * 2007-06-25 2008-12-31 안치생 수지용기 제조장치 및 이를 이용한 수지용기 제조방법과그로부터 제조된 수지용기
KR101093091B1 (ko) * 2009-09-17 2011-12-13 이정호 종이 뚜껑 제조 설비용 뚜껑통체 로렛팅장치
KR101282484B1 (ko) * 2013-03-13 2013-07-04 오정호 탄약 포장용 지관통

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11511496B2 (en) * 2017-07-06 2022-11-29 Dow Silicones Corporation Means of retaining a product in a receptacle
CN117584548A (zh) * 2023-12-20 2024-02-23 江苏东信纸业有限公司 一种纱线锥状纸管生产设备

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