WO2018000535A1 - Pipeline supporting structure for unmanned ship pipeline maintenance - Google Patents
Pipeline supporting structure for unmanned ship pipeline maintenance Download PDFInfo
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- WO2018000535A1 WO2018000535A1 PCT/CN2016/095083 CN2016095083W WO2018000535A1 WO 2018000535 A1 WO2018000535 A1 WO 2018000535A1 CN 2016095083 W CN2016095083 W CN 2016095083W WO 2018000535 A1 WO2018000535 A1 WO 2018000535A1
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- plate
- pipeline
- pair
- welded
- trolley
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L1/00—Laying or reclaiming pipes; Repairing or joining pipes on or under water
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/18—Appliances for use in repairing pipes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L3/00—Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets
Definitions
- the invention relates to a maintenance tool, in particular to a support structure for pipeline maintenance carried by an unmanned ship in maintenance of a submarine oil and gas pipeline.
- Support structure maintenance is a part of the fasteners installed outside the pipeline at the leakage site - support structure, to achieve the purpose of maintenance pipeline leakage, support structure maintenance technology is now mature application in land and submarine oil and gas pipeline maintenance operations, repair according to support structure
- Most of the support structures are made in two halves and are fixed to the pipe by bolting or welding when used, so they can be divided into welded and bolted. The welded support structure can improve the repair reliability and the bolt connection is more convenient.
- the support structure equipment of domestic manufacturers is mainly applied to land oil and gas pipelines. When used for temporary maintenance, the oil and gas pipelines can be normally sealed for 2-3 months to ensure that oil and gas does not leak in the seal around the support structure. When used for permanent maintenance, it can be used.
- the support structure is integrally welded to the pipe.
- domestic manufacturers have not produced supporting structures for submarine oil and gas pipelines.
- the domestic equipment technology of overseas submarine oil and gas pipelines is relatively mature. With the rapid development of unmanned ship technology, some special structure support structures have been developed and carried on unmanned ships.
- the submarine pipeline can be repaired without the need for staffing, using unmanned ships and maintenance support structures and appropriate auxiliary equipment, without the need to lift the pipeline to the unmanned ship for pre-treatment, saving time and economic costs.
- the lower end rail includes a pair of tubular rail members such that the plurality of tubular cross members maintain a parallel relationship, the rail members have angled upwardly opposite ends, and the diagonal members are coupled to the pair of center members to provide attachment to the lower end rails Structural integrity.
- the rail members are tubular members that are welded to each other and the rail member includes a hole in the tubular member so that the tubular member can be submerged or emptied.
- the tubular element of the pipe support structure is submerged during use to eliminate the buoyancy of the sealed tubular pipe; or when the pipe is used in the air to support the space, the pipe is evacuated to minimize the weight of the pipe support structure.
- a pair of end base plates are welded to the bottom surface of the upwardly facing end of the tubular rail member and the bottom surface of the top intersecting member, a pair of inner base plates being welded to the bottom ends of the rail members and the inner intersecting members, the end base plates and the inner base plates having a hole for draining any water deposited on the upper surface of the base plate, a pair of cylindrical side plates attached to the upper end surface of the inner base plate, a cylindrical side plate welded to the inner base plate, and a pair of vertical columns from the inside
- the upper end surface of the base plate extends upward, and the reinforced plate is used for vertical side plate reinforcement, and the force plate Solder to the vertical column and to the inner base plate, the tubular member and the intersecting elements.
- a plurality of lifting eyes are welded to the rail members for lifting the duct support structure, each lifting eye including a hole for receiving a pin attached to the hook and loop of the hook lock.
- the end intersecting element comprises a centrally placed hole for receiving the end of the hook, the hook is fastened to the end intersecting element, the coastal bottom pushes the pipe support structure, and the reduced tubular element is welded to the pair of end intersecting elements Above, the element is in line with the hook for sliding reinforcement purposes.
- the upper rail comprises a pair of parallel beams
- the beam shape structure is S-shaped
- the beam is welded to a pair of end cap plates, one end of each beam, the end plates are welded to the flange and the abdomen of the beam, and the end plates are rectangular plates.
- the height is slightly higher than the height of the beam, a plurality of reinforcing plates are welded to the end cap plate and the beam, and the bottom surface of the end cap plate is welded to the cylindrical side plate, and the cylindrical side plate corresponds to the lower rail of the cylindrical side plate.
- each end cap plate includes a pair of holes for receiving a tubular mating post that extends through the bore in the end cap plate and is welded to the end cap plate, the stabilizing plate having an opening for receiving the tubular The stud is welded to the tubular mating post, the stabilizing plate having an arcuate rim that is joined to the cylindrical side panel and welded thereto.
- the socket and the trolley component are mounted between a pair of longitudinal beams, the trolley assembly comprising a trolley component having a pair of flanges and an abdomen, the trolley beam is W-shaped, and the thickness of the W-shaped flange is constant.
- the top plate is welded to one end of the flange.
- the trolley beam comprises a plurality of holes extending through the flange of the lower part of the abdomen, a plurality of tapered disc wheels are rotatably mounted on the shaft, and the shaft is connected to the trolley beam by a nut, and the plurality of upper ends are rolled.
- the stick is rotatably mounted on the outer surface of the flange.
- the trolley beam has a driving end and a traction end
- the driving plate is linked to the driving end of the trolley beam by welding
- the driving plate includes a threaded opening
- the thread is engaged to the threaded portion of the driving rod
- the traction plate is welded to the trolley beam
- the drive rod extends and passes through the threaded opening, at the lower portion of the top plate and through the enlarged opening.
- the pipe lifting assembly comprises a pair of inflatable bags placed between the bottom rail and the upper rail, inside the cylindrical side panel, the manifold panel is connected to the inflatable bag by a hose, and the manifold panel comprises Valves and control mechanisms for pressurized and depressurized air bags.
- Figure 1 shows a plan view of a pipe support structure in accordance with the present invention
- Figure 2 shows an oblique side view of the header assembly lowered into position on the trolley member
- Figure 3 is a view taken along line 3-3 of Figure 2;
- Figure 4 shows a view taken along line 4-4 of Figure 2
- Figure 5 is a view taken along line 5-5 of the lower end rail of Figure 2;
- Figure 6 shows a view taken along line 6-6 of Figure 5;
- Figure 7 is a plan view of the upper rail
- Figure 8 is a view taken along line 8-8 of Figure 7;
- Figure 9 is a view taken along line 9-9 of Figure 7;
- Figure 10 is an oblique side view of the stem assembly and the trolley component
- Figure 11 is a view taken along line 11-11 of Figure 10;
- Figure 12 is a view taken along line 12-12 of Figure 11;
- Figure 13 is a view taken along line 13-13 of Figure 10;
- Figure 14 is a cross-sectional view of the collet cone and the lock chamber assembly of the rotary support drive rod;
- Figure 15 is a partial cross-sectional view of the torque tool
- Figure 16 is an oblique cross-sectional view of the lock in a locked position
- Figure 17 is an oblique sectional view of the lock in an unlocked position
- Figure 18 is a graphical view of a subsea pipeline with unfolded cable clamp weighing, crank clamp weighing, top pack assembly and pipe support structure;
- Figure 19 is a perspective side elevational view of the dredger assembly mounted on the unmanned ship during the dredging operation;
- Figure 20 is a diagrammatic view of the mounting of the top pack assembly below the pipeline
- Figure 21 is a graphical view of a pipe support structure pushed to a position below the pipeline
- Figure 22 is a perspective side elevational view of the pipe support structure with the top bag being deflated during the support line.
- the pipe support structure is generally shown in Figures 1, 2, 3 and 4.
- the pipe support structure 100 includes a lower end rail 200, an upper end rail 300, a header assembly and a trolley component 400, and a pipe lift assembly 500.
- the lower end rail 200 includes a pair of tubular rail members 202 such that a plurality of tubular cross members 204 are maintained in a parallel relationship. As shown in Figure 6, the rail member 202 has upwardly facing ends 206 and 208, the angle of which is upward.
- the diagonal joint members 210 are coupled to a pair of center members 204 to provide additional structural integrity with respect to the lower end rails. It should be understood that the rail members 202, 204 and 210 are both tubular members, preferably they are welded to each other.
- the rail members 202, 204 and 210 include apertures 212 in the tubular member such that the tubular member can be submerged or emptied.
- the tubular element of the pipe support structure 100 is submerged during the preferred use to eliminate the buoyancy of the sealed tubular pipe. However, when the duct support space 100 is used in air, it is desirable to evacuate the duct to minimize the weight of the duct support structure 100.
- a pair of end base plates 214 are welded to the bottom surfaces of the upwardly facing ends 206 and 208 of the tubular rail member 202 and the bottom surface of the top end intersecting member 204.
- a pair of inner base plates 216 are welded to the bottom ends of the rail members 202 and the inner intersecting members 204.
- End base plate 214 and inner base plate 216 have holes 212, It is used to evacuate any water deposited on the upper surfaces of the base plates 214 and 216.
- the base plates 214 and 216 facilitate the sliding of the pipe support structure 100 below the pipeline while also providing a larger bearing surface area of the sea floor to prevent the pipe support structure 100 from sinking into the soft sea floor during the support of the pipe, as will be done below. Explanation.
- FIG. 5 attached to the upper end surface 218 of the inner base plate 216 is a pair of cylindrical side plates 220.
- the cylindrical side panel 220 is preferably welded to the inner base panel 216.
- a pair of vertical posts 222 extend upward from the upper surface 218 of the inner base plate 216.
- the vertical side panels 222 are reinforced with a force plate 224 that is welded to the vertical posts 222 and the inner base plate 216, to the tubular member 202, and to the intersecting members 204. Additionally, the force plate 226 is used to reinforce the inner base plate 216 with the tubular members 204 and 202.
- a plurality of lifting eyes 228 are welded to the rail member 202 for lifting the catheter support structure 100.
- Each of the lifting eyes 228 includes a hole 203 for receiving a pin (not shown) on a shackle (not shown) that is coupled to a hook lock (not shown).
- the end intersecting member 204 includes a centrally located aperture 232 for receiving the end 234 of the hook 236.
- the hook 236 is fastened to the end intersecting member 204.
- the hook 236 is used to propel the pipe support structure 100 along the coastal bottom.
- the reduced tubular member 238 is welded to a pair of end intersecting members 204 that are aligned with the hook 236 for sliding reinforcement purposes.
- the upper rail 300 includes a pair of parallel beams 302. It should be understood that different beam shape configurations can be used for the upper rail 300.
- the beam shape structure uses an S shape for reasons explained below.
- Beam 302 is welded to a pair of end cap plates 304. At one end of each beam 302, end plates 306 are welded to flange 302a and abdomen 302b of beam 302. As shown in Figures 7 and 8, the end plate 306 is a rectangular plate having a height that is slightly higher than the height of the beam 302.
- a plurality of stiffeners 308 are welded to the end cap plate 304 and to the beam 302.
- the bottom surface of the end cap plate 304 is welded to the cylindrical side plate 320, which corresponds to the lower rail 220 of the cylindrical side plate 220.
- Each end cap plate 304 includes a pair of apertures for receiving a tubular mating post 314.
- the tubular mating post 314 extends through the aperture in the end cap plate 304 and is welded to the end cap plate 304.
- Stabilizing plate 316 has an opening 318 For receiving the tubular mating post 314, the stabilizing plate 316 is welded to the tubular mating post 314.
- Stabilizing plate 316 has an arcuate rim that is joined to and welded to cylindrical side plate 320.
- the longitudinal and lateral distances between the mating posts 314 correspond to the longitudinal and lateral spacing between the vertical posts 222 of the lower end rail 200. As shown in FIG. 2, the vertical post 222 is received within the mating post 314 for providing a telescopic connection relationship for reasons explained below.
- a trolley assembly generally designated 410, includes a trolley component having a pair of flanges 412a and abdomens 412b.
- the trolley beam 412 is W-shaped, as specified by AISC.
- the thickness of the W-shaped flange 412a is constant.
- the top plate 414 is welded to one end of the flange 412a.
- the trolley beam 412 includes a plurality of apertures 416 extending through the flange 412a at the lower portion of the abdomen 412b.
- a plurality of tapered disc wheels are rotatably mounted on the shaft 420, and the shaft 420 is coupled to the trolley beam 412 by a nut 422, as shown in FIG.
- the tapered portion of the disk wheel 418 corresponds to the tapered portion of the flange 302a of the parallel beam 302.
- a plurality of upper end bars 424 are rotatably mounted on the outer surface of the flange 412a.
- the rolling bar 424 is mounted such that the outer end surface of the rolling bar 424 is collinear with the surface of the tapered portion of the flange 302a.
- the trolley beam 412 has a drive end 426 and a trailing end 428.
- the drive plate 430 is preferably linked to the drive end 426 of the trolley beam 412 by welding.
- the drive plate 430 includes a threaded opening 432 (Fig. 12) that is threaded into the threaded portion of the drive rod 450 as shown in FIG.
- the traction plate 440 is similarly welded to the trolley end 428 of the trolley beam 412.
- the traction plate 440 includes an enlarged opening 442 that is in line with the threaded opening 432 of the drive plate 430.
- the drive rod 450 extends through the threaded opening 432 at a lower portion of the top plate 414 and through the enlarged opening 442.
- a saddle device generally designated 460, includes a pair of saddle brackets 462, preferably made of W-shaped structural elements.
- the top surface 414 includes a pair of saddle support profiles (not shown) that are slightly larger than the saddle support 462, into which the saddle bracket 462 can be inserted until the bottom end 464 of the saddle support 462 is coupled to the abdomen 412b of the trolley beam 412. ,As shown in Figure 1.
- the bottom end 464 of the saddle support 462 includes a notched portion 466 that passes through the abdomen 462b with the drive rod 450 passing through the notched portion to allow for unobstructed wear. Over.
- the chamfering of the bottom end 464 of the flange 462a of the saddle support 462 facilitates insertion of the Ou support 462 into the inverted saddle support profile.
- the saddle support 462 is movable in the vertical direction for reasons explained below.
- the upper end 468 of the saddle support 462 has a duct plate 470 that is welded to the flange 462a of the saddle support 462.
- the upper end 468 of the saddle support 462 includes an elongated opening 472 that extends through the abdomen 462b for providing a nip point for the unmanned ship manipulator.
- a drive rod 450 is rotatably supported on each end of the chamber assembly 480.
- the chamber assembly 480 includes a pair of seated ball bearings 482 having an inner diameter that corresponds to the smooth portion 450a of the drive rod 450.
- the chamber 480 is bolted to the inverted drive rod bracket 484 which is coupled to the end plate 306 which is coupled to the ends of the parallel beam 302.
- the outer end ball bearing 482 is held in place by a bearing nut 486.
- the outer end 450b of the drive shaft 450 receives the drive shaft sleeve 488 and the sliding nut 490.
- the sliding nut 490 and the drive rod end 450b are coupled together by a key and pin slot connection. It should be understood that other types of connections may also be used.
- the sliding nut retains its 494 mounted to the end of the drive rod 450 in a bolted manner.
- the trough receiver 495 is mounted on the chamber assembly 480 for reasons explained below.
- the sliding nut 490 includes a hexagonal end 491 that is coupled to the annular disk 492. As shown in Figure 16, the annular disk 492 has a plurality of recesses 493 that surround the circumference.
- the piston assembly 350 is mounted on the trough receiver 495.
- the piston assembly 350 includes an inner chamber 350 and an outer chamber 354.
- the inner chamber 352 has an upper end portion 356 that is received within the lower end portion 358 of the outer chamber 354.
- the piston rod 360 extends through a central path 362 of the inner and outer chambers 352 and 354, respectively.
- the piston rod member 360 includes a handle 364 coupled to the upper end of the piston rod member 360.
- the piston rod 360 includes a flange 366.
- a compression spring 368 is placed around the piston rod 360 at the upper portion of the flange 366. The upper end of the compression spring 368 is in contact with the inner surface 370 of the outer chamber 354, and the lower end of the compression spring 368 is in contact with the flange 366.
- the piston assembly 350 is shown engaged with the recess 493 of the annular disk 492.
- the compression spring 368 presses against the bottom surface of the flange 366 into the point of attachment to the inner chamber 352.
- Figure 16 best illustrates that when the piston rod 360 is in the engaged position, the handle 364 is placed in the bottom slot. On the support 372.
- the piston rod 360 is released by rotating the handle 364 by approximately 90 degrees to lift the piston rod as the handle 364 rises over the bottom trough support 372 until it rests within the upper trough support 374, as shown in FIG.
- the pipe lift assembly 500 includes, in a preferred embodiment, a pair of inflatable packs 502 disposed between the bottom rail 200 and the upper end rail 300, inside the cylindrical side panels 220 and 320.
- the manifold panel 504 is coupled to the inflatable bag 502 via a hose 506.
- the manifold panel 504 includes valves and control mechanisms typically used in the industrial field for the pressurized and depressurized air bag 502.
- the duct support structure 100 is used to support the subsea pipeline at a reasonable distance above the sea floor of 3-5 feet and allows for continuous adjustment of the range between the lowest slope and the highest slope to tilt the pipeline and to perform at the subsea location Position the pipeline sideways during maintenance operations.
- FIG. 18 is a diagrammatic view of a subsea pipeline with unfolded cable clamp weigher 30, crank clamp weigh 40, top wrap assembly 50, and pipe support structure 100.
- the unmanned ship will deploy the equipment to the designated location on the sea floor, as shown in Figure 18.
- the four duct support structures 100 as shown in Figure 18 are typically used for pipeline maintenance operations.
- the dredger package 60 is shown in Figure 19 and is typically used on unmanned vessels on decks of bilges (not shown) where it is used in conjunction with unmanned vessels.
- the unmanned boat unfolds and swims to the mounting position of the top carrier assembly 50.
- the nozzle 62 of the dredger bag 60 is placed adjacent to the pipe, using the unmanned vessel actuator 90.
- the dredger 60 is activated, as shown in Figure 19, and the nozzle 62 engages the unmanned boat actuator 90 to allow selective dredging to be performed.
- the dredging continues until it is observed with the eyes that the sac-like container 64 of sufficient size has been dug under the pipeline.
- the digging depth of the bladder container 64 is measured by the unmanned ship manipulator 90.
- a similar bladder mechanism 64 is shown in another location under the pipeline and adjacent to the appropriately positioned top pack assembly 50.
- the unmanned boat swims toward the top pack assembly 50 and releases the stem portion 52 and pulls the cord 54 from the top pack base assembly 56.
- the unmanned boat hauls the rod section 52 of the rope 54 below the pipeline.
- the unmanned boat releases the lever section 52 and repositions it to the other side of the pipeline where it uses the manipulator to shorten the length of the rail section 52.
- the unmanned boat is free from the pipeline section, pulling the top pack assembly 50 under the pipeline and pulling it into the bladder vessel 64.
- the guiding structure 58 of the top pack assembly 50 is only fixed to the opposite side of the pipeline, the unmanned boat stops as shown in FIG. The same steps are performed for each top pack component 50.
- the top pack assembly 50 lifts the pipeline about one meter away from the sea floor by unmanned boat inflation.
- the pipe support structure 100 is then installed below the pipeline in the following manner.
- the second unmanned vessel i.e., the unmanned vessel 2 operates a crankshaft (not shown) on the crankshaft clamp 40 to release the crankshaft cable 42, while the first unmanned vessel, the unmanned vessel 1, wraps the cable 42 around The cable clamp weighs 30 on the bollard and then wraps around the pipeline.
- the unmanned vessel 1 uses a manipulator 90 to pass a rod portion (not shown) of the crank cable 42 below the pipeline.
- the unmanned vessel 1 swims to the other end of the pipeline and contracts the rod segments.
- the unmanned vessel 1 moves to the pipeline support mine 100 and connects the crank cable 42 to the pull hook 236 of the pipeline support structure 100 (Fig. 6).
- the unmanned vessel 1 checks the winding condition of the cable to ensure that the cable 42 has been properly placed around the bollard without any obstacles.
- the unmanned vessel 2 removes the saddle support 462 from the saddle member 460 (Fig. 10) that is closest to the pipeline for receiving the pipeline. Referring to Figure 21, the unmanned vessel 2 operates the crankshaft to be towed within the pipeline 42 while the unmanned vessel 1 observes the towing condition of the pipeline support structure 100.
- the crankshaft is stopped.
- the unmanned vessel 1 inserts the second saddle support 462 into the contour of the trolley beam 412 or with the trolley 410 until the saddle support 462 can be vertically inserted into the saddle support profile.
- the cable 42 is withdrawn from the crankshaft such that the unmanned vessel 1 can remove the cable eye (not shown) from the hook 236 of the pipe support structure 100. Once released, the unmanned vessel 1 releases the cable 42 and the unmanned boat 2 pulls out the cable 42 on the crankshaft.
- the same procedure involves pushing another pipe support structure 100 below the pipeline as the crankshaft directly pushes the pipe support structure 100 under the pipeline, although the mooring line 32 is not required.
- Unmanned boat 1 and unmanned boat 2 each engage a hydroentangle within contour 504 of inner pipe support structure 100.
- Pumps (not shown) on the unmanned boat operate to inflate the inflatable bag 502 to reach them The maximum height is such that the lower pipe is approximately 1200 mm from the sea floor. Once this height is reached, the valve closes.
- the unmanned vessel 1 and the unmanned vessel 2 are then repositioned to the outermost duct support structure 100, with the corresponding inflatable pack 502 being inflated such that the lower end duct is approximately 900 millimeters from the sea floor, at which time the valve is closed.
- the damaged section of the pipeline is then removed from between the two conduit support structures 100.
- the remaining pipe ends can become misaligned after the damaged section of the pipeline is removed. If the pipe ends do not coincide in the vertical direction, the inflatable bag 502 is either further inflated or vented until the ends are properly aligned.
- Torque tool 600 (Fig. 15) having a hexagonal socket 602 corresponding to the hexagonal end 491 of the sliding nut 490.
- Torque tool 600 includes a nose 603 and a pair of fins 604.
- the nose 603 guides the connection of the receptacle 602 and the sliding nut 490 through the receiver 495.
- the fins 604 are mounted into the slots of the recessed sockets 495 to prevent the torque tool 600 from rotating as the socket 602 rotates about the sliding nut 490 and the drive rod 450.
- the torque tool is hydraulically powered by the unmanned boat.
- the torque tool 600 is coupled to the sliding nut 490 using a piston rod 360 (Fig. 17) at the release position.
- the hydraulically powered torque tool 600 drives the drive rod 450 via a sliding nut 490 that causes the header assembly and the trolley component 400 to move the conduit laterally. Once the proper position is obtained, the piston rod 360 engages at the recess 493 to lock the lateral position of the conduit.
- the duct support structure 100 is removed by venting the charge pack 502 and removing the saddle support 462 from the trolley beam 412.
- the pipe support structure 100 is pulled from below the pipeline and the pipeline is still supported by the top pack 50.
- the remainder of the instrument is shrunk in the reverse order of the same steps as before.
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Abstract
Description
本发明涉及维修用具,特别是海底油气管线维修中由无人船搭载的管线维修用支撑结构。The invention relates to a maintenance tool, in particular to a support structure for pipeline maintenance carried by an unmanned ship in maintenance of a submarine oil and gas pipeline.
支撑结构维修是在泄漏部位的管道外安装紧固件的一部分-支撑结构,达到维修管道泄漏的目的,支撑结构维修技术目前已经成熟的应用在陆地和海底油气管道维修作业中,根据支撑结构维修技术在海底油气管道的应用情况,目前维修技术中最关键的部件就是海底管道支撑结构。支撑结构大多制成两半状,使用时用螺栓连接法或焊接法固定到管道上,因此可以分为焊接式和螺栓连接式。焊接式支撑结构可以提高修复可靠性,螺栓连接式更方便。Support structure maintenance is a part of the fasteners installed outside the pipeline at the leakage site - support structure, to achieve the purpose of maintenance pipeline leakage, support structure maintenance technology is now mature application in land and submarine oil and gas pipeline maintenance operations, repair according to support structure The application of technology in submarine oil and gas pipelines, the most critical component of the current maintenance technology is the submarine pipeline support structure. Most of the support structures are made in two halves and are fixed to the pipe by bolting or welding when used, so they can be divided into welded and bolted. The welded support structure can improve the repair reliability and the bolt connection is more convenient.
对于我国广大海域海底管道维修,目前采用的方法是针对浅水湾进行水下人工潜水安装维修,而对于深水地区,是将海底管道提到工作船上,在工作船上对管道损害部位进行预处理后直接对管道进行支撑结构修复安装。然而对于水域浑浊能见度极低的情况,以上两种方法弊端明显,由于需要安排支持船、人员、维修设备及其他辅助设备到维修现场,并且在完成操作后需要进行支持船、人员、维修设备及其他辅助设备的复原工作,因此需要耗费的时间和经济成本很高。 For the maintenance of submarine pipelines in China's vast seas, the current method is to install and repair underwater submersibles in Repulse Bay. For deep water areas, the submarine pipelines are referred to the working vessels, and the pipeline damages are pretreated directly on the working vessels. Support the structural repair and installation of the pipeline. However, in the case of extremely low visibility of water turbidity, the above two methods have obvious drawbacks. Due to the need to arrange support ships, personnel, maintenance equipment and other auxiliary equipment to the maintenance site, and after the operation is completed, support ships, personnel, maintenance equipment and The recovery of other auxiliary equipment is therefore costly and economical.
国内生产厂家的支撑结构设备主要应用于陆地油气管道,用作临时维修时可以正常封堵油气管道2-3个月,保证油气在支撑结构四周密封处不泄漏,用作永久维修时,可以把支撑结构与管道整体焊接在一起。国内生产厂家目前还没有生产用于海底油气管道支撑结构设备的,国外海底油气管道家居设备技术比较成熟,随着无人船技术的快速发展,开发一些特殊结构的支撑结构搭载到无人船上,在无需人员配备的情况下,采用无人船和维修支撑结构以及适当的辅助设备就可以完成海底管线的修复工作,无需将管线提升至无人船上进行预处理,节约时间和经济成本。The support structure equipment of domestic manufacturers is mainly applied to land oil and gas pipelines. When used for temporary maintenance, the oil and gas pipelines can be normally sealed for 2-3 months to ensure that oil and gas does not leak in the seal around the support structure. When used for permanent maintenance, it can be used. The support structure is integrally welded to the pipe. At present, domestic manufacturers have not produced supporting structures for submarine oil and gas pipelines. The domestic equipment technology of overseas submarine oil and gas pipelines is relatively mature. With the rapid development of unmanned ship technology, some special structure support structures have been developed and carried on unmanned ships. The submarine pipeline can be repaired without the need for staffing, using unmanned ships and maintenance support structures and appropriate auxiliary equipment, without the need to lift the pipeline to the unmanned ship for pre-treatment, saving time and economic costs.
发明内容Summary of the invention
本发明的目的在于提供一种无人船载管线维修用管道支撑结构,包括:下端导轨,上端导轨,管座组件和台车部件以及管道提升组件。It is an object of the present invention to provide a pipe support structure for maintenance of unmanned ship pipelines, comprising: a lower end rail, an upper end rail, a socket assembly and a trolley component, and a pipe lifting assembly.
优选的,下端导轨包括一对管状导轨部件,使得通过多个管状横件保持平行关系,导轨部件具有角度朝上的两端,对角交部件连接到一对中心部件从而提供相对下端导轨附加的结构整体性。Preferably, the lower end rail includes a pair of tubular rail members such that the plurality of tubular cross members maintain a parallel relationship, the rail members have angled upwardly opposite ends, and the diagonal members are coupled to the pair of center members to provide attachment to the lower end rails Structural integrity.
优选的,导轨部件都是管状元件,互相焊接在一起,导轨部件包括管状部件内的孔,从而可以将管状件淹没或者排空。Preferably, the rail members are tubular members that are welded to each other and the rail member includes a hole in the tubular member so that the tubular member can be submerged or emptied.
优选的,使用过程中淹没管道支撑结构的管状元件从而消除密封管状管道的浮力;或者当在空气中使用管道支撑空间时,是将管道排空从而最小化管道支撑结构的重量。Preferably, the tubular element of the pipe support structure is submerged during use to eliminate the buoyancy of the sealed tubular pipe; or when the pipe is used in the air to support the space, the pipe is evacuated to minimize the weight of the pipe support structure.
优选的,一对端基底板焊接到管状导轨部件的朝上端的底面以及顶端相交元件的底面,一对内部基底板焊接到导轨元件和内部相交部件的底端,端基底板和内部基底板具有孔,用于排空任何堆积在基底板的上表面上的水,一对圆柱形侧板连接到内基底板的上端表面,圆柱形侧板焊接到内基底板上,一对垂直柱从内基底板的上端表面向上延伸,使用加力板进行垂直侧板加强,加力板 焊接到垂直柱上以及内基底板,管状件以及相交元件上。Preferably, a pair of end base plates are welded to the bottom surface of the upwardly facing end of the tubular rail member and the bottom surface of the top intersecting member, a pair of inner base plates being welded to the bottom ends of the rail members and the inner intersecting members, the end base plates and the inner base plates having a hole for draining any water deposited on the upper surface of the base plate, a pair of cylindrical side plates attached to the upper end surface of the inner base plate, a cylindrical side plate welded to the inner base plate, and a pair of vertical columns from the inside The upper end surface of the base plate extends upward, and the reinforced plate is used for vertical side plate reinforcement, and the force plate Solder to the vertical column and to the inner base plate, the tubular member and the intersecting elements.
优选的,多个吊眼焊接到导轨元件上,用于升降导管支撑结构,每个吊眼包括用于容纳连接到钩锁的钩环上销钉的孔。Preferably, a plurality of lifting eyes are welded to the rail members for lifting the duct support structure, each lifting eye including a hole for receiving a pin attached to the hook and loop of the hook lock.
优选的,端相交元件包括放置在中心的孔,用于接收钓钩的端部,钓钩紧固在端相交元件上,用于沿海底推动管道支撑结构,减轻的管状元件焊接到一对端相交元件上,该元件与钓钩成一条直线用于滑动增强目的。Preferably, the end intersecting element comprises a centrally placed hole for receiving the end of the hook, the hook is fastened to the end intersecting element, the coastal bottom pushes the pipe support structure, and the reduced tubular element is welded to the pair of end intersecting elements Above, the element is in line with the hook for sliding reinforcement purposes.
优选的,上部导轨包括一对平行梁,梁形状结构使用S形,梁焊接到一对端帽板上,每个梁一端,端板焊接在梁的法兰和腹部,端板为长方形板,高度比梁的高度略高,多个加强板焊接到端帽板上以及梁上,端帽板的底面焊接到圆柱侧板上,圆柱侧板与圆柱侧板的下部导轨相对应。Preferably, the upper rail comprises a pair of parallel beams, the beam shape structure is S-shaped, the beam is welded to a pair of end cap plates, one end of each beam, the end plates are welded to the flange and the abdomen of the beam, and the end plates are rectangular plates. The height is slightly higher than the height of the beam, a plurality of reinforcing plates are welded to the end cap plate and the beam, and the bottom surface of the end cap plate is welded to the cylindrical side plate, and the cylindrical side plate corresponds to the lower rail of the cylindrical side plate.
优选的,每个端帽板包括一对孔,用于接收管状配合柱,管状配合柱延伸并穿过端帽板内的孔并且焊接到端帽板上,稳定板具有开口,用于接收管状配合柱,稳定板焊接到管状配合柱上,稳定板具有弓形边沿,与圆柱形侧板连接在一起并焊接在其上。Preferably, each end cap plate includes a pair of holes for receiving a tubular mating post that extends through the bore in the end cap plate and is welded to the end cap plate, the stabilizing plate having an opening for receiving the tubular The stud is welded to the tubular mating post, the stabilizing plate having an arcuate rim that is joined to the cylindrical side panel and welded thereto.
优选的,管座和台车部件安装在一对纵向梁之间,台车组件包括具有一对法兰和腹部的台车部件,台车梁为W形状,W形状的法兰厚度是常数,顶板焊接到法兰的一端。Preferably, the socket and the trolley component are mounted between a pair of longitudinal beams, the trolley assembly comprising a trolley component having a pair of flanges and an abdomen, the trolley beam is W-shaped, and the thickness of the W-shaped flange is constant. The top plate is welded to one end of the flange.
优选的,台车梁包括多个孔,延伸并穿过腹部下部的法兰,多个逐渐变细的盘轮旋转安装在轴上,采用螺母将轴连接到台车梁上,多个上端轧棍旋转安装在法兰的外表面。Preferably, the trolley beam comprises a plurality of holes extending through the flange of the lower part of the abdomen, a plurality of tapered disc wheels are rotatably mounted on the shaft, and the shaft is connected to the trolley beam by a nut, and the plurality of upper ends are rolled. The stick is rotatably mounted on the outer surface of the flange.
优选的,台车梁具有驱动端和牵引端,驱动板通过焊接链接到台车梁的驱动端,驱动板包括一个螺纹开口,螺纹啮合到驱动杆的带螺纹部分,牵引板焊接到台车梁的台车端上,驱动杆延伸并穿过带螺纹开口,处于顶板下部并且穿过放大开口。Preferably, the trolley beam has a driving end and a traction end, and the driving plate is linked to the driving end of the trolley beam by welding, the driving plate includes a threaded opening, the thread is engaged to the threaded portion of the driving rod, and the traction plate is welded to the trolley beam On the end of the trolley, the drive rod extends and passes through the threaded opening, at the lower portion of the top plate and through the enlarged opening.
优选的,管道提升组件包括一对充气包,置于底部导轨和上端导轨之间,圆柱形侧板内部,多支管面板通过软管连接到充气包上,多支管面板包括用于 充气包加压和减压的阀门及控制机构。Preferably, the pipe lifting assembly comprises a pair of inflatable bags placed between the bottom rail and the upper rail, inside the cylindrical side panel, the manifold panel is connected to the inflatable bag by a hose, and the manifold panel comprises Valves and control mechanisms for pressurized and depressurized air bags.
根据下文结合附图对本发明具体实施例的详细描述,本领域技术人员将会更加明了本发明的上述以及其他目的、优点和特征。The above as well as other objects, advantages and features of the present invention will become apparent to those skilled in the <
后文将参照附图以示例性而非限制性的方式详细描述本发明的一些具体实施例。附图中相同的附图标记标示了相同或类似的部件或部分。本领域技术人员应该理解,这些附图未必是按比例绘制的。本发明的目标及特征考虑到如下结合附图的描述将更加明显,附图中:Some specific embodiments of the present invention are described in detail below by way of example, and not limitation. The same reference numbers in the drawings identify the same or similar parts. Those skilled in the art should understand that the drawings are not necessarily drawn to scale. The objects and features of the present invention will become more apparent in consideration of the following description in conjunction with the accompanying drawings.
附图1表示根据本发明的管道支撑结构俯视图;Figure 1 shows a plan view of a pipe support structure in accordance with the present invention;
附图2表示放低到台车部件上位置内的管座组件倾斜侧视图;Figure 2 shows an oblique side view of the header assembly lowered into position on the trolley member;
附图3为沿着附图2的线3-3截取的视图;Figure 3 is a view taken along line 3-3 of Figure 2;
附图4表示沿着附图2线4-4截取的视图Figure 4 shows a view taken along line 4-4 of Figure 2
附图5为沿着附图2的下端导轨的线5-5截取的视图;Figure 5 is a view taken along line 5-5 of the lower end rail of Figure 2;
附图6表示沿着附图5线6-6截取的视图;Figure 6 shows a view taken along line 6-6 of Figure 5;
附图7为上部导轨的俯视图;Figure 7 is a plan view of the upper rail;
附图8为沿着附图7的线8-8截取的视图;Figure 8 is a view taken along line 8-8 of Figure 7;
附图9为沿着附图7的线9-9截取的视图;Figure 9 is a view taken along line 9-9 of Figure 7;
附图10为管座组件和台车部件的倾斜侧视图;Figure 10 is an oblique side view of the stem assembly and the trolley component;
附图11为沿着附图10的线11-11截取的视图;Figure 11 is a view taken along line 11-11 of Figure 10;
附图12为沿着附图11的线12-12截取的视图;Figure 12 is a view taken along line 12-12 of Figure 11;
附图13为沿着附图10的线13-13截取的视图;Figure 13 is a view taken along line 13-13 of Figure 10;
附图14为套钉锥形体和旋转支撑驱动杆的锁式腔室组件的截面图;Figure 14 is a cross-sectional view of the collet cone and the lock chamber assembly of the rotary support drive rod;
附图15为扭矩工具的部分横断面图; Figure 15 is a partial cross-sectional view of the torque tool;
附图16为处于锁定位置的锁具倾斜截面图;Figure 16 is an oblique cross-sectional view of the lock in a locked position;
附图17为处于非锁位置的锁具倾斜截面图;Figure 17 is an oblique sectional view of the lock in an unlocked position;
附图18为带有展开的缆绳夹具称重,曲柄夹具称重,托顶包组件和管道支撑结构的海底管线图解视图;Figure 18 is a graphical view of a subsea pipeline with unfolded cable clamp weighing, crank clamp weighing, top pack assembly and pipe support structure;
附图19为挖泥操作过程中安装在无人船上的挖泥船组件倾斜侧视图;Figure 19 is a perspective side elevational view of the dredger assembly mounted on the unmanned ship during the dredging operation;
附图20为在管线下方安装托顶包组件的图解视图;Figure 20 is a diagrammatic view of the mounting of the top pack assembly below the pipeline;
附图21为推到管线下方位置的管道支撑结构图解视图;Figure 21 is a graphical view of a pipe support structure pushed to a position below the pipeline;
附图22为带有支撑管线过程中被放气的托顶包的管道支撑结构倾斜侧视图。Figure 22 is a perspective side elevational view of the pipe support structure with the top bag being deflated during the support line.
管道支撑结构,通常指定为100,通常如图1,2,3和4所示。管道支撑结构100包括下端导轨200,上端导轨300,管座组件和台车部件400以及管道提升组件500。The pipe support structure, usually designated as 100, is generally shown in Figures 1, 2, 3 and 4. The
参考附图5和6,将详细解释下端导轨200。下端导轨200包括一对管状导轨部件202,使得通过多个管状横件204保持平行关系。如图6所示,导轨部件202具有朝上的两端206和208,两者的角度向上。对角交部件210连接到一对中心部件204上从而提供相对下端导轨附加的结构整体性。应当理解导轨部件202,204和210都是管状元件,优选它们之间互相焊接在一起。导轨部件202,204和210包括管状部件内的孔212,从而可以将管状件淹没或者排空。优选的使用过程中淹没管道支撑结构100的管状元件从而消除密封管状管道的浮力。然而,当在空气中使用管道支撑空间100时,期望的是将管道排空从而最小化管道支撑结构100的重量。Referring to Figures 5 and 6, the
参考附图6,一对端基底板214焊接到管状导轨部件202的朝上端206和208的底面以及顶端相交元件204的底面。一对内部基底板216焊接到导轨元件202和内部相交部件204的底端。端基底板214和内部基底板216具有孔212,
用于排空任何堆积在基底板214和216的上表面上的水。基底板214和216有助于管道支撑结构100在管线下方滑动,同时也提供了海底较大的承受面区域从而防止当支撑管道的过程中管道支撑结构100陷到柔软的海底内,下面会进行解释。当物体陷入到海底时会产生很大的吸引力,这样就很难将物体复原。参考附图5和6,连接到内基底板216的上端表面218的是一对圆柱形侧板220。圆柱形侧板220优选焊接到内基底板216上。一对垂直柱222从内基底板216的上表面218向上延伸。参考附图5,垂直侧板222使用加力板224进行加强,加力板224焊接到垂直柱222上以及内基底板216上,管状件202上以及相交元件204上。另外,加力板226用于增强带有管状元件204和202的内基底板216。Referring to Figure 6, a pair of
参考附图5和6,多个吊眼228焊接到导轨元件202上用于升降导管支撑结构100。每个吊眼228包括用于容纳连接到钩锁(没有示出)的钩环(没有示出)上销钉(没有示出)的孔203。Referring to Figures 5 and 6, a plurality of lifting
参考附图6,端相交元件204包括放置在中心的孔232用于接收钓钩236的端部234。钓钩236紧固在端相交元件204上。钓钩236用于沿海底推动管道支撑结构100。减轻的管状元件238焊接到一对端相交元件204上,该元件204与钓钩236成一条直线用于滑动增强目的。Referring to Figure 6, the
参考附图7,8和9,上部导轨300将进行详细说明。上部导轨300包括一对平行梁302。应当理解不同的梁形状结构都可以用于上部导轨300。在优选实施例中,所述梁形状结构使用S形,原因在下面解释。梁302焊接到一对端帽板304上。每个梁302一端,端板306焊接在梁302的法兰302a和腹部302b。如图7和8所示,端板306为长方形板,高度比梁302的高度略高。多个加强板308焊接到端帽板304上以及梁302上。端帽板304的底面焊接到圆柱侧板320上,圆柱侧板320与圆柱侧板220的下部导轨220相对应。Referring to Figures 7, 8 and 9, the
每个端帽板304包括一对孔,用于接收管状配合柱314。管状配合柱314延伸并穿过端帽板304内的孔并且焊接到端帽板304上。稳定板316具有开口318
用于接收管状配合柱314,稳定板316焊接到管状配合柱314上。稳定板316具有弓形边沿,与圆柱形侧板320连接在一起并焊接在其上。Each
很重要的是注意到配合柱314之间的纵向距离和横向距离与下端导轨200的垂直柱222之间的纵向间距和横向间距相对应。如图2所示,垂直柱222容纳在配合柱314内用来提供伸缩式连接关系,原因在下面进行解释。It is important to note that the longitudinal and lateral distances between the mating posts 314 correspond to the longitudinal and lateral spacing between the
参考附图10,11,12和13,管座组件和台车部件400下面详细解释,如图1和13所示,管座和台车部件400安装在一对纵向梁302之间。台车组件,通常指定为410,包括具有一对法兰412a和腹部412b的的台车部件。在优选实施例中,台车梁412为W形状,由AISC指定。W形状的法兰412a厚度是常数。顶板414焊接到法兰412a的一端。Referring to Figures 10, 11, 12 and 13, the header assembly and the
参考附图10和13,台车梁412包括多个孔416,延伸并穿过腹部412b下部的法兰412a。多个逐渐变细的盘轮旋转安装在轴420上,轴420采用螺母422连接到台车梁412上,如图13所示。盘轮418的锥形部分与平行梁302的法兰302a锥形部分对应。多个上端轧棍424旋转安装在法兰412a的外表面。轧棍424进行安装这样轧棍424的外端面与法兰302a的锥形部分表面共线。Referring to Figures 10 and 13, the
参考附图10,台车梁412具有驱动端426和牵引端428。驱动板430优选通过焊接链接到台车梁412的驱动端426。驱动板430包括一个螺纹开口432(附图12),如图1所示螺纹啮合到驱动杆450的带螺纹部分。牵引板440类似的焊接到台车梁412的台车端428上。牵引板440包括一个放大开口442,与驱动板430的带螺纹开口432成一条直线。驱动杆450延伸并穿过带螺纹开口432处于顶板414下部并且穿过放大开口442。Referring to Figure 10, the
鞍座装置,通常指定为460,包括一对鞍座支架462,优选由W形结构元件制成。顶面414包括一对鞍座支撑轮廓(没有示出)比鞍座支撑462的尺寸略大,鞍座支架462可以插入其中直到鞍座支撑462的底端464与台车梁412的腹部412b相连,如图1所示。参考附图13,鞍座支撑462的底端464包括凹口部分466,穿过腹部462b,其中驱动杆450穿过凹口部分从而允许无障碍穿
过。鞍座支撑462的法兰462a的底端464进行倒角加工有助于奥作支撑462插入倒鞍座支撑轮廓内。鞍座支撑462垂直方向上可移动,原因将在下面进行解释。鞍座支撑462的上端468具有焊接在鞍座支撑462的法兰462a上的管道板470。鞍座支撑462的上端468包括加长开口472,延伸并穿过腹部462b用于为无人船操纵器提供夹持点。A saddle device, generally designated 460, includes a pair of
参考附图1,驱动杆450旋转支撑在腔室组件480的每一端上。参考附图14,腔室组件480包括一对坐式球轴承482,内径与驱动杆450的光滑部分450a相对应。参考附图1,腔室480通过螺栓连接倒驱动杆架484,杆架484连接到端板306上,端板与平行梁302的两端连接。参考附图14,外端球轴承482通过轴承螺母486固定在位。驱动轴450的外端450b接收驱动轴管套488和滑动螺母490。参考附图14和16,在优选实施例中,滑动螺母490和驱动杆端450b通过键和销槽连接的方式连接在一起。应该理解其它类型的连接方式也可以使用。滑动螺母保持其494采用螺栓连接方式安装在驱动杆件450的末端。槽形接收器495安装在腔室组件480上,原因下面解释。Referring to Figure 1, a
滑动螺母490包括连接到环形盘492的六角形端部491。如图16所示,环形盘492具有多个环绕周长的凹口493。The sliding
参考附图14,16和17,活塞组件350安装在槽形接收器495上。活塞组件350包括内腔室350和外腔室354。内腔室352具有上端部分356,在外腔室354的下端部分358内被接收。活塞杆360延伸并穿过内腔室和外腔室352以及354分别的中心路径362。活塞杆件360包括把手364连接在活塞杆件360的上端。活塞杆360包括法兰366。压缩弹簧368环绕活塞杆360放置在法兰366上部。压缩弹簧368的上端与外腔室354的内表面370相接,而压缩弹簧368的下端与法兰366相接。Referring to Figures 14, 16 and 17, the
参考附图14和16,活塞组件350所示与环形盘492的凹口493相啮合。在啮合位置,压缩弹簧368压着法兰366的底面进入与内腔室352的连接点内。附图16最好的说明了,当活塞杆360在啮合位置的时候,把手364置于底部槽
形支座372上。活塞杆360通过旋转把手364大约90度而松开,从而随着把手364上升倒底部槽形支座372上而抬起活塞杆直到停留在上部槽形支座374内,如图17所示。Referring to Figures 14 and 16, the
参考附图2和22,管道提升组件500包括,优选实施例中,一对充气包502,置于底部导轨200和上端导轨300之间的位置,圆柱形侧板220和320内部。如图22所示,多支管面板504通过软管506连接到充气包502上。尽管没有详细示出,多支管面板504包括工业领域典型用于充气包502加压和减压的阀门及控制机构。Referring to Figures 2 and 22, the
如上所讨论的,管道支撑结构100用于在海底上方合理距离为3-5英尺的位置支撑海底管线并且允许通过在最低倾斜和最高倾斜之间范围进行连续调节从而倾斜放置管线并且在海底位置进行维修操作过程中侧面定位管线。As discussed above, the
用于在海底维修海底管线的完整操作的详细描述可以在美国未决申请“维修海底管线的方法”中找到。申请人这里通过援引的方式将上述共同未决申请的内容全部引入作为参考。A detailed description of the complete operation of subsea pipelines for subsea maintenance can be found in the U.S. pending application "Methods for Repairing Subsea Pipelines". The contents of the above-mentioned co-pending application are hereby incorporated by reference in their entirety by reference.
附图18为带有展开线缆夹具称重30,曲柄夹具称重40,托顶包组件50以及管道支撑结构100的海底管线图解视图。无人船将展开设备调准进入海底的指定位置,如图18所示。如图18所示四个管道支撑结构100通常用于管线维修操作。18 is a diagrammatic view of a subsea pipeline with unfolded
由于如图18所示设备在其制定位置,挖泥操作开始。挖泥船包60如图19所示,通常用于和无人船共同使用的场合,安装在舱底(没有示出)甲板上的无人船上。无人船展开并且游向顶托包组件50的安装位置。挖泥船包60的管嘴62放在管道临近位置,所使用的式无人船执行器90。挖泥船60被激活,如图19所示,并且管嘴62与无人船执行器90相啮合从而允许执行选择性挖泥。挖泥继续直到用眼睛就可以观察到足够大尺寸的囊状容器64已经在管线下被挖掘。通过无人船操纵器90测量囊状容器64的挖掘深度。类似的囊状机构64在管线下的另一个地方万绝并且与适当定位的托顶包组件50相邻。
Since the equipment is in its set position as shown in Figure 18, the dredging operation begins. The
对囊状容器64执行挖泥操作后,无人船游向托顶包组件50并且释放杆部52并从托顶包底座组件56处拉出绳索54。无人船穿过管线下方拖拉绳索54的杆件段52。无人船松开杆件段52并重新定位到管线的另一侧,在那里它是使用操纵器缩短杆件段52长度。参考附图20,无人船从管线段游离,在管线下方拉动托顶包组件50并且将其拉入囊状容器64内。当托顶包组件50的引导结构58仅仅固定在管线相对侧时,无人船停止,如图20所示。对每个托顶包组件50执行同样的步骤。托顶包组件50通过无人船充气将管线提升远离海底大约1米。After performing the dredging operation on the bladder container 64, the unmanned boat swims toward the
参考附图21,然后将管道支撑结构100以如下方式安装在管线下方。第二无人船,即无人船2操作曲轴夹具称重40上的曲轴(没有示出)从而释放曲轴线缆42,而第一无人船,无人船1,将线缆42缠绕在线缆夹具称重30的系船柱上,然后缠绕在管线上。无人船1使用操纵器90穿过管线下方的曲轴线缆42杆件部分(没有示出)。无人船1游向管线的另一端并且收缩杆件段。无人船1移动到管道支撑矿建100并且将曲轴线缆42连接到管道支撑结构100的拉动钓钩236上(附图6)。无人船1检查线缆的缠绕情况从而保证线缆42已经适当放置在环绕系船柱没有发生障碍。无人船2将离管线最近用于接收管线的鞍座部件460(附图10)的鞍座支撑462去除。参考附图21,无人船2操作曲轴来在管线42内拖拉,而无人船1观察管道支撑结构100的拖拉情况。当管道支撑结构100的台车部件410上的鞍座支撑462与管线接触的时候,曲轴停止。无人船1将第二鞍座支撑462插入到台车梁412的轮廓内或者与台车410啮合直到鞍座支撑462能够垂直插入到鞍座支撑轮廓内。线缆42从曲轴抽出使得无人船1能够从管道支撑结构100的钓钩236移除线缆吊眼(没有示出)。一旦释放,无人船1松开线缆42并且无人船2抽出曲轴上的线缆42。同样的流程涉及当曲轴直接将管道支撑结构100推入到管线下方的时候将另一个管道支撑结构100推到管线下方,尽管没有要求使用系船绳32。Referring to Figure 21, the
无人船1和无人船2每个都与一个水刺啮合在内管道支撑结构100的轮廓504内。无人船上的水泵(没有示出)进行操作将充气包502进行充气达到它们
的最大高度使得下端管道距离海底大约1200毫米。一旦达到这个高度,阀门关闭。然后无人船1和无人船2重新定位到最外侧管道支撑结构100,其中相应的充气包502被充气从而使得下端管道距离海底大约900毫米,此时阀门关闭。Unmanned boat 1 and unmanned boat 2 each engage a hydroentangle within
然后从两个那管道支撑结构100之间移除管线的受损段。残留的管道端可以在移除管线的受损段后变得不重合。如果管道端垂直方向上不重合,那么充气包502或者进一步充气或者通风直到两端被适当调准。The damaged section of the pipeline is then removed from between the two
如果管道端水平不重合,无人船会采用扭矩工具600(附图15),扭矩工具具有六角形插口602,与滑动螺母490的六角形端部491对应。扭矩工具600包括鼻部603和一对翅片604。鼻部603通过接收器495引导完成插孔602和滑动螺母490的连接。翅片604安装到凹槽插口495的狭缝内从而防止扭矩工具600随着插口602环绕滑动螺母490和驱动杆450旋转而转动。优选的,扭矩工具由无人船液压加电。采用松开位置处的活塞杆360(附图17),扭矩工具600连接到滑动螺母490上。液压加电的扭矩工具600通过滑动螺母490驱动驱动杆450,滑动螺母490引起管座组件和台车部件400横向移动管道。获得适当的位置后,活塞杆360在凹口493处啮合从而锁定管道的横向位置。If the pipe ends do not coincide horizontally, the unmanned boat will employ a torque tool 600 (Fig. 15) having a hexagonal socket 602 corresponding to the
管线进行维修后,通过将充气包502排气通风并且从台车梁412上移除鞍座支撑462从而移除管道支撑结构100。管道支撑结构100从管线下方拉出,管线仍然被托顶包50支撑。采用与前面相同步骤反向的顺序执行将仪器的剩余部分收缩。After the pipeline is serviced, the
本发明前面所公开和描述的内容为说明性和示例性的,尺寸,形状和材料以及说明的结构上的不同变化可以在不偏离本发明的精神前提下作出。The present invention has been described and described in detail herein by way of illustration and description of the embodiments of the present invention
虽然本发明已经参考特定的说明性实施例进行了描述,但是不会受到这些实施例的限定而仅仅受到附加权利要求的限定。本领域技术人员应当理解可以在不偏离本发明的保护范围和精神的情况下对本发明的实施例能够进行改动和修改。 The present invention has been described with reference to the specific illustrative embodiments, and is not limited by the scope of the appended claims. It will be appreciated by those skilled in the art that the embodiments of the invention can be modified and modified without departing from the scope and spirit of the invention.
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| CN201610482753.X | 2016-06-27 | ||
| CN201610482753.XA CN106151767A (en) | 2016-06-27 | 2016-06-27 | Unmanned boat contained pipeline maintenance piping support structure |
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| CN112208714A (en) * | 2020-10-22 | 2021-01-12 | 田利 | Unmanned ship for collecting water sample of environment monitoring river |
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| CN105864567A (en) * | 2016-06-27 | 2016-08-17 | 杨越 | Pipeline support frame for unmanned shipborne pipeline maintenance |
| CN106969202B (en) * | 2017-05-23 | 2022-07-22 | 核工业理化工程研究院 | Support connecting device for material receiving container |
| CN112323373B (en) * | 2020-11-28 | 2023-09-22 | 珠海格力电器股份有限公司 | Clothes treatment equipment |
| CN113339587B (en) * | 2021-07-01 | 2024-07-19 | 上海爱船船舶科技有限公司 | Portable hose intelligence laying system on water |
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