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WO2018090184A1 - Glass substrate for chemical strengthening having a low softening point and being easily thermoformed, and preparation method therefor - Google Patents

Glass substrate for chemical strengthening having a low softening point and being easily thermoformed, and preparation method therefor Download PDF

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Publication number
WO2018090184A1
WO2018090184A1 PCT/CN2016/105890 CN2016105890W WO2018090184A1 WO 2018090184 A1 WO2018090184 A1 WO 2018090184A1 CN 2016105890 W CN2016105890 W CN 2016105890W WO 2018090184 A1 WO2018090184 A1 WO 2018090184A1
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WIPO (PCT)
Prior art keywords
chemical strengthening
softening point
glass substrate
glass
easy
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Ceased
Application number
PCT/CN2016/105890
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French (fr)
Chinese (zh)
Inventor
胡伟
陈芳华
陈振宇
谈宝权
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Donglihua Technology Co Ltd
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Shenzhen Donglihua Technology Co Ltd
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Priority to PCT/CN2016/105890 priority Critical patent/WO2018090184A1/en
Publication of WO2018090184A1 publication Critical patent/WO2018090184A1/en
Anticipated expiration legal-status Critical
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C21/00Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/083Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound

Definitions

  • the present invention relates to a glass material, and more particularly to a glass substrate for chemical strengthening which has a low softening point and is easily thermoformed, and a method for preparing the same.
  • ultra-thinness is the decrease in mechanical strength. While reducing weight and volume, impurities, defects, and any negative factors that reduce the strength of the glass are amplified. For example, a small crack or defect is only a negligible flaw on a normal thickness glass, but the same size crack may have penetrated into the glass compared to ultra-thin glass, which cannot be ignored. damage. This directly causes the ultra-thin glass to lag significantly behind ordinary flat glass in mechanical properties such as flexural strength and surface hardness, which brings great obstacles to the practical application of ultra-thin glass.
  • the market demand for shaped glass has increased, and the shaped glass can only be used in the post-process hot forming process, and the softening point of the high-alumina tempered glass substrate commonly used in the market is usually Above 910 degrees Celsius, the softening point is too high to be easily formed by hot forming, and the forming mold is extremely easy to be damaged at a high temperature, and the metal parts in the forming apparatus are easily deformed by deformation at a temperature of 900 ° C or higher.
  • a glass substrate for chemical strengthening which has a low softening point and is easy to be thermoformed, and which is ultra-thin and high-strength, is an urgent problem to be solved.
  • the present invention has been made in an effort to provide a glass substrate for chemical strengthening which has a low softening point and is easily thermoformed, and a method for producing the same.
  • a glass substrate for chemical strengthening having a low softening point and being easily thermoformed comprising a backbone component and an auxiliary component, the backbone component comprising SiO 2 , Al 2 O 3 , Bi 2 O 3 , P 2 O 5 , the auxiliary component includes an alkali metal oxide, and SiO 2 accounts for the mole percentage of each component in the chemical strengthening glass.
  • the Al 2 O 3 accounts for 5% to 17%
  • Bi 2 O 3 accounts for 0.1% to 15%
  • P 2 O 5 accounts for 0.1% to 10%
  • the Bi 2 O 3 and P 2 O 5 The molar percentage of the total is 2.5% to 22%
  • the alkali metal oxide is 5% to 25%
  • the glass for chemical strengthening is a non-As material.
  • the low softening point, thermoforming susceptible to chemical strengthening of a glass substrate with a softening point below 880 deg.] C the parts of the backbone of the group of Bi 2 O 3 molar fraction of 0.1% to 5%, The molar percentage of P 2 O 5 is from 0.1% to 3.5%, and the molar percentage of the total of Bi 2 O 3 and P 2 O 5 is from 2.5% to 8.5%. .
  • the low softening point, the glass substrate for chemical strengthening which is easy to thermoform has a softening point of less than 860 ° C, and the molar percentage of Bi 2 O 3 in the backbone component is 0.1% to 5%.
  • the molar percentage of P 2 O 5 is more than 3.5% and less than or equal to 5%, and the molar percentage of the total of Bi 2 O 3 and P 2 O 5 is 3.6% to 10%.
  • the low softening point, the glass substrate for chemical strengthening which is easy to thermoform has a softening point of less than 840 ° C, and the molar percentage of Bi 2 O 3 in the backbone component is 0.1% to 5%.
  • the molar percentage of P 2 O 5 is more than 5% and less than or equal to 10%, and the molar percentage of the total of Bi 2 O 3 and P 2 O 5 is 5.1% to 15%.
  • the low softening point, the glass substrate for chemical strengthening which is easy to thermoform has a softening point of less than 800 ° C, and the molar percentage of Bi 2 O 3 in the backbone component is greater than 7% and less than 15%.
  • the molar percentage of P 2 O 5 is from 0.1% to 10%, and the molar percentage of the total of Bi 2 O 3 and P 2 O 5 is from 7.1% to 22%.
  • the thermoforming glass substrate for chemical strengthening is reintroduced into Li 2 O, and at the low softening point, in the glass substrate for chemical strengthening which is easy to be thermoformed, the ratio of other alkali metal oxides does not move, and when the molar percentage of Li 2 O exceeds 7%, it increases by 1%,
  • the softening point of the glass substrate for chemical strengthening which is easy to be thermoformed at the low softening point is about 20 degrees Celsius lower than the softening point temperature in the four cases.
  • the introduction of Li 2 O provides a smaller ion for the post-processing chemically enhanced ion exchange of the glass, which can produce greater surface compressive stress and stress layer depth after chemical strengthening, thereby also increasing the impact strength of the chemically strengthened glass.
  • the alkali metal oxide is at least one of K 2 O, Na 2 O, and Li 2 O; wherein the molar percentage of K 2 O is not more than 5%, Na 2 O or Li 2 O The molar percentage is not more than 23.5%; when both Na 2 O and Li 2 O are contained, Na 2 O accounts for 2.5% to 21%, and Li 2 O accounts for 5% to 18%.
  • the alkali metal oxide comprises Na 2 O and Li 2 O, in terms of the mole percentage of each component at a low softening point, a glass substrate for chemical strengthening which is easily thermoformed, Na 2 O It accounts for 2.5% to 21% and Li 2 O accounts for 5% to 18%.
  • the alkali metal oxide comprises Na 2 O, Li 2 O and K 2 O, and the mole percentage of each component in the glass substrate for chemical strengthening which is easy to thermoform at the low softening point
  • Na 2 O accounts for 2.5% to 21%
  • Li 2 O accounts for 5% to 18%
  • K 2 O accounts for 0.1% to 5%.
  • the auxiliary component further comprises an alkaline earth metal oxide, wherein the alkaline earth metal oxide is at least one of CaO and MgO, and the mole percentage of each component in the glass for chemical strengthening The content of CaO does not exceed 5%, and MgO does not exceed 7%.
  • the auxiliary component further comprises 0% to 5% by mole of B 2 O 3 and 0% to 5% of Sb 2 O 3 .
  • a method for preparing a glass substrate for chemical strengthening which has a low softening point and is easy to be thermoformed comprises the following steps:
  • the raw material corresponding to the composition of the glass substrate for chemical strengthening which is easy to thermoform, and the mole percentage of each component in the glass substrate for chemical strengthening which is easy to be thermoformed according to the finally obtained low softening point The ratio of the above raw materials is set to be mixed, and the mixture is placed in a crucible and stirred uniformly;
  • the molten glass liquid is subjected to a forming treatment, and is slowly cooled and then annealed to obtain the glass substrate for chemical strengthening which is low in softening point and which is easily thermoformed.
  • the method for forming the molten glass liquid comprises the following steps: 1) pouring the molten glass liquid into a stainless steel metal mold for casting; 2) or introducing the molten glass liquid into the tin bath through the glass The two sides are drawn into flat glass; 3) or the molten glass liquid is introduced into the wedge forming block with the upper side and the upper side, so that the molten glass naturally overflows on the front and back sides of the forming block while vertically pulling Made of flat glass.
  • the present invention has the following advantages:
  • the present invention is a low softening point, thermoforming susceptible to chemical strengthening glass substrate selection of SiO 2, Al 2 O 3, Bi 2 O 3, P 2 O 5 these four components in a specific composition ratio of a stable network structure
  • the depth of ion exchange That is, the depth of the compressive stress layer achieved by ion exchange is more than double that of the ordinary aluminosilicate glass which does not contain the backbone structure in the same ion exchange salt bath, and is a normal sodium which does not contain the backbone structure. More than twice as much as calcium silicate glass.
  • the glass substrate for chemical strengthening of the low-softening point and the easy thermoforming of the present invention has a low softening point and is easy to be thermoformed due to its composition and composition content, and its softening point is according to Bi 2 O. 3 , P 2 O 5 different content of the composition can be as low as 880 ° C, 860 ° C, 840 ° C, 800 ° C, such a chemical strengthening glass substrate, through the subsequent chemical strengthening process can produce ultra-high strength ultra-thin glass Substrate, which has a low softening point and is easy to be thermoformed, and is very suitable for thermoforming of non-planar glass (ie, shaped glass) for the preparation of curved electronic devices, such as mobile communication or information equipment housings.
  • the glass substrate for chemical strengthening which is low in softening point and which is easy to be thermoformed by the present invention can produce an ultra-high-strength ultra-thin glass substrate after chemical strengthening (ion exchange), which has a low softening point and is easy to be obtained.
  • the thermoforming property is very suitable for the thermoforming of non-planar glass (shaped glass), and is suitable for the preparation of curved electronic devices, such as mobile communication or the surface structure of the information device housing or screen.
  • glass substrate for chemical strengthening means glass before chemical strengthening treatment
  • chemically strengthened glass substrate means glass which can form a compressive stress layer on the surface by a chemical strengthening treatment process.
  • the glass substrate for chemical strengthening of the low-softening point and the thermoforming which is easy to be thermoformed as the glass substrate material for chemical strengthening treatment requires rapid and efficient ion exchange during chemical strengthening, so that the network structure of the glass becomes good or bad.
  • the first condition is that a relatively stable backbone structure with a large network structure is necessary.
  • the glass substrate for chemical strengthening of the low softening point and the easy thermoforming of the present invention has a backbone structure of a large network structure, and has a high ion which can be exchanged, so that it can be produced in the latter stage of ion exchange strengthening.
  • Large compressive stress and compressive stress depth increase the strength of the glass.
  • the backbone structure consists of SiO 2 , Al 2 O 3 , Bi 2 O 3 , and P 2 O 5 , which constitute a larger backbone structure, which facilitates ion exchange in the latter stage.
  • the amount of phosphorus and antimony needs reasonable control.
  • the introduction of phosphorus oxide can lower the softening point of the glass.
  • the chemical stability of the glass is not good, and the glass is easily corroded and weathered, so the amount of phosphorus is A key point;
  • the purpose of introducing yttrium oxide is to maintain a large glass backbone structure and further reduce the softening point of the glass, but the weight of yttrium oxide is large, too much is not suitable, so the amount of bismuth is also a key point.
  • the composition of the glass substrate for chemical strengthening of the low softening point and the easy thermoforming of the present invention has been verified by a large number of industrial experiments, and is summarized as follows.
  • a glass substrate for chemical strengthening having a low softening point and being easily thermoformed the glass substrate for chemical strengthening having a softening point of less than 900 ° C
  • the glass substrate for chemical strengthening comprising a backbone component and an auxiliary component
  • the backbone component comprises SiO 2 , Al 2 O 3 , Bi 2 O 3 , P 2 O 5
  • the auxiliary component includes an alkali metal oxide and an alkaline earth metal oxide, and the moles of each component in the chemical strengthening glass content of points, SiO 2 accounted for 50% ⁇ 70%
  • Al 2 O 3 accounts for 5% ⁇ 17%
  • Bi 2 O 3 account for 0.1% ⁇ 15%
  • the Bi 2 The molar percentage of the sum of O 3 and P 2 O 5 is 2.5% to 22%
  • the alkali metal oxide is 5% to 25%
  • the glass for chemical strengthening is a non-As material.
  • SiO 2 is a component constituting a glass skeleton and is an essential component. If it is less than 50%, the stability of the glass or the subsequent reduction of the milk may be lowered. If the viscosity of the glass is higher than 80%, the meltability is lowered, and in the present invention, the SiO 2 content is controlled in the range of 50% to 70%.
  • Al 2 O 3 is introduced into the backbone of the network structure can be increased, the glass may be enhanced ion exchange property, and having improved heat stability, weather resistance, the effect of the Young's modulus, but too much will lead to the introduction of the viscosity of the glass melt increases Smelting is more difficult.
  • the introduction of P 2 O 5 can increase the backbone network structure, enhance the ion exchangeability of the glass, and can advantageously increase the strain point and have a good influence on the melting temperature, but excessive introduction will reduce chemical durability and uniformity. .
  • the introduction of Bi 2 O 3 can increase the backbone network structure, enhance the ion exchangeability of the glass, and greatly reduce the melting temperature, but excessive introduction will change the color of the glass, which will reduce the chemical stability.
  • a glass substrate material for chemical strengthening treatment in addition to network structure considerations, it is necessary to introduce a component which is easily exchanged by larger ions to generate a large compressive stress, such as an alkali metal oxide.
  • the alkali metal oxide accounts for 5% to 25% by mole of the chemical strengthening glass, preferably containing The amount is 5% to 18.5%.
  • Na 2 O is introduced because Na ions are materials which are mainly substituted with potassium ions in monovalent ion exchange treatment, and also exist as fluxes.
  • the high temperature viscosity of the glass is lowered to improve the meltability and formability. Helpful, but when introduced too much, it will reduce the chemical resistance of the glass.
  • Li 2 O is introduced because Li ions are smaller than Na ions and are materials which are mainly replaced by sodium and potassium ions in ion exchange treatment.
  • ion exchange to generate larger surface compressive stress, it is possible to control thermal expansion as a flux.
  • the coefficient lowers the high-temperature viscosity of the glass to improve the meltability and formability, and lowers the softening temperature of the glass.
  • the amount is too large, a tendency to crystallize occurs, and surface defects are more likely to occur during the heat treatment.
  • the alkali metal oxide is at least one of K 2 O, Na 2 O, and Li 2 O; wherein the molar percentage of K 2 O is not more than 5%, Na 2 O or Li 2 O The molar percentage is not more than 23.5%; when both Na 2 O and Li 2 O are contained, Na 2 O accounts for 2.5% to 21%, and Li 2 O accounts for 5% to 18%.
  • the alkali metal oxide comprises Na 2 O and Li 2 O, in terms of the mole percentage of each component at a low softening point, a glass substrate for chemical strengthening which is easily thermoformed, Na 2 O It accounts for 2.5% to 21% and Li 2 O accounts for 5% to 18%.
  • the alkali metal oxide comprises Na 2 O, Li 2 O and K 2 O, and the mole percentage of each component in the glass substrate for chemical strengthening which is easy to thermoform at the low softening point
  • Na 2 O accounts for 2.5% to 21%
  • Li 2 O accounts for 5% to 18%
  • K 2 O accounts for 0.1% to 5%.
  • the alkaline earth metal oxide accounts for 0% to 10% by mole of the glass substrate for chemical strengthening which is easy to be thermoformed at the low softening point, and the alkaline earth metal oxide includes MgO and CaO.
  • MgO can increase the surface hardness, a component which is less likely to cause scratches and which improves the meltability of the glass. It can lower the viscosity of the glass, thereby improving the meltability and the malleability, and thus the strain point and Young's modulus.
  • CaO also lowers the viscosity of the glass, thereby improving the meltability and die forgeability, and thus the strain point and Young's modulus. Accordingly, CaO can improve the devitrification resistance of the glass.
  • the alkaline earth metal oxide is MgO or CaO, and the molar percentage of the MgO or CaO in the glass substrate for chemical strengthening which is easy to be thermoformed at the low softening point is 0.1% to 8.5%.
  • the alkaline earth metal oxides are CaO and MgO, and CaO accounts for 0% to 5%, MgO, based on the mole percentage of each component at the low softening point and the glass substrate for chemical strengthening which is easy to thermoform. It accounts for 0.1% to 7%.
  • the glass substrate for chemical strengthening of the present invention having a low softening point and easy thermoforming may further include other components such as B 2 O 3 , Sb 2 O 3 , ZrO 2 , TiO 2 , SnO 2 .
  • ZrO 2 and TiO 2 can improve the ion exchange rate, improve the chemical stability of the glass, increase the viscosity, hardness, and lower the coefficient of thermal expansion, and are sometimes preferably contained.
  • Sb 2 O 3 and SnO 2 may be used singly or as a clarifying agent alone or in combination.
  • the other oxide in the glass substrate for chemical strengthening which is low in softening point and which is easy to thermoform comprises Sb 2 O 3 in a molar percentage of 0% to 5%.
  • the content of Bi 2 O 3 and P 2 O 5 in the backbone component can be adjusted, for example, the content range of the Bi 2 O 3 is fixed, and the content range of the P 2 O 5 is adjusted. And adjusting the content range of the sum of Bi 2 O 3 and P 2 O 5 so that the glass substrate for chemical strengthening reaches different softening points.
  • Three scenarios are given below:
  • the molar percentage of Bi 2 O 3 in the backbone component is 0.1% to 5%, and the molar ratio of P 2 O 5
  • the content of the fraction is more than 0.1% and less than 3.5%, and the molar percentage of the total of Bi 2 O 3 and P 2 O 5 is more than 2.5% and less than 8.5%.
  • the molar percentage of Bi 2 O 3 in the backbone component is 0.1% to 5%, and the molar ratio of P 2 O 5
  • the content of the fraction is more than 3.5% and less than 5%, and the molar percentage of the total of Bi 2 O 3 and P 2 O 5 is more than 3.6% and less than 10%.
  • the molar percentage of Bi 2 O 3 in the backbone component is 0.1% to 5%, and the molar ratio of P 2 O 5
  • the content of the fraction is more than 5% and less than 10%, and the molar percentage of the total of Bi 2 O 3 and P 2 O 5 is more than 5.1% and less than 15%.
  • the molar percentage of Bi 2 O 3 in the backbone component is more than 7% and less than 15%, and the mole of P 2 O 5 The percentage is from 0.1% to 10%, and the molar percentage of the total of Bi 2 O 3 and P 2 O 5 is from 7.1% to 22%.
  • the glass substrate for chemical strengthening is easy to be thermoformed, Li 2 O is reintroduced, and a low softening point, a ratio of other alkali metal oxides in a glass substrate for chemical strengthening which is easy to thermoform, and a low softening point, when the molar percentage of Li 2 O exceeds 7%, for every 1% increase
  • the softening point of the glass substrate for chemical strengthening which is easy to thermoform is about 20 degrees Celsius lower than the softening point temperature in the four cases.
  • the introduction of Li 2 O provides a smaller ion for the post-processing chemically enhanced ion exchange of the glass, which can produce greater surface compressive stress and stress layer depth after chemical strengthening, thereby also increasing the impact strength of the chemically strengthened glass.
  • the present invention also provides a method for preparing a glass substrate for chemical strengthening which has a low softening point and is easily thermoformed, and includes the following steps:
  • the raw material corresponding to the composition of the glass substrate for chemical strengthening which is easy to thermoform, and the mole percentage of each component in the glass substrate for chemical strengthening which is easy to be thermoformed according to the finally obtained low softening point The mixture of the above raw materials is set to be proportioned, the mixture is placed in a crucible, and the mixture is uniformly stirred; the backbone component includes SiO 2 , Al 2 O 3 , Bi 2 O 3 , P 2 O 5 , and the auxiliary component includes a base. Metal oxides and alkaline earth metal oxides, SiO 2 accounts for 50% to 70%, and Al 2 O 3 accounts for 5% to 17% by mole of the components in the chemical strengthening glass substrate.
  • Bi 2 O 3 accounts for 0.1% to 15%
  • P 2 O 5 accounts for 0.1% to 10%
  • the molar percentage of the total of Bi 2 O 3 and P 2 O 5 is 2.5% to 22%.
  • the metal oxide accounts for 5% to 25%
  • the chemical strengthening glass is a non-As material
  • the molten glass liquid is subjected to a forming treatment, and is slowly cooled and then annealed to obtain the glass substrate for chemical strengthening which is low in softening point and which is easily thermoformed.
  • Forming the molten glass solution comprises the following steps: 1) pouring the molten glass liquid into a stainless steel metal mold for casting; 2) or introducing the molten glass liquid into the tin bath, through Drawing the two sides of the glass into flat glass; 3) or introducing the molten glass liquid onto the wedge-shaped block whose side is upper and lower, so that the molten glass naturally overflows on the front and back sides of the forming block, while simultaneously Vertically drawn into flat glass.
  • the alkali metal oxide is at least one of K 2 O, Na 2 O, and Li 2 O; wherein the molar percentage of K 2 O is not more than 5%, Na 2 O or Li 2 O The molar percentage is not more than 23.5%; when both Na 2 O and Li 2 O are contained, Na 2 O accounts for 2.5% to 21%, and Li 2 O accounts for 5% to 18%.
  • the alkali metal oxide comprises Na 2 O and Li 2 O, in terms of the mole percentage of each component at a low softening point, a glass substrate for chemical strengthening which is easily thermoformed, Na 2 O It accounts for 2.5% to 21% and Li 2 O accounts for 5% to 18%.
  • the alkali metal oxide comprises Na 2 O, Li 2 O and K 2 O, and the mole percentage of each component in the glass substrate for chemical strengthening which is easy to thermoform at the low softening point
  • Na 2 O accounts for 2.5% to 21%
  • Li 2 O accounts for 5% to 18%
  • K 2 O accounts for 0.1% to 5%.
  • the alkaline earth metal oxide is MgO or CaO, and the molar percentage of the MgO or CaO in the glass substrate for chemical strengthening which is easy to be thermoformed at the low softening point is 0.1% to 8.5%.
  • the alkaline earth metal oxides are CaO and MgO, and CaO accounts for 0% to 5%, MgO, based on the mole percentage of each component at the low softening point and the glass substrate for chemical strengthening which is easy to thermoform. It accounts for 0.1% to 7%.
  • the glass substrate for chemical strengthening of the present invention having a low softening point and easy thermoforming may further include other components such as B 2 O 3 , Sb 2 O 3 , ZrO 2 , TiO 2 , SnO 2 .
  • ZrO 2 and TiO 2 can improve the ion exchange rate, improve the chemical stability of the glass, increase the viscosity, hardness, and lower the coefficient of thermal expansion, and are sometimes preferably contained.
  • Sb 2 O 3 and SnO 2 may be used singly or as a clarifying agent alone or in combination.
  • the low softening point, thermoforming susceptible to chemical strengthening mole percent of 0% to 5% of the glass substrate B with the other oxides include 2 O 3.
  • the other oxide in the glass substrate for chemical strengthening which is low in softening point and which is easy to thermoform comprises Sb 2 O 3 in a molar percentage of 0% to 5%.
  • the chemically strengthened glass substrates of Examples 1 and 2 have a softening point of less than 880 ° C, which is relatively easy to thermoform, and an ultra-high-strength ultra-thin glass material can be produced after ion exchange or
  • the glass substrate can be used for thermoforming of non-planar glass (shaped glass), and is suitable for the preparation of curved electronic devices, such as mobile communication or the surface structure of a housing or screen of an information device.
  • Example 3 The chemically strengthened glass substrate of Example 3 had a softening point of less than 840 ° C according to the ratio in the table, and was more easily thermoformed than Examples 1 and 2.
  • Example 4 The chemically strengthened glass substrate of Example 4 had a softening point of less than 860 ° C according to the ratio in the table, and was more easily thermoformed than Examples 1 and 2.
  • Example 5 The chemically strengthened glass substrate of Example 5 had a softening point of less than 800 ° C according to the ratio in the table, and was more easily thermoformed than Examples 1 to 4.
  • each of the glass substrates for chemical strengthening obtained in the above five examples each of the glass substrates having a thickness of 1 mm was tested, and the light transmittance at a wavelength of 550 nm was 89.8 to 92. 2%.
  • the present invention has the following advantages:
  • the glass substrate for chemical strengthening of the low-softening point and the easy thermoforming of the present invention is composed of four components of SiO 2 , Al 2 O 3 , Bi 2 O 3 and P 2 O 5 in accordance with a specific ratio to form a stable network structure.
  • thermoforming point can be as low as 880 ° C according to the combination of different contents of Bi 2 O 3 and P 2 O 5 . 860 ° C, 840 ° C, 800 ° C, such a chemical strengthening glass substrate, through the subsequent chemical strengthening process can produce ultra-high strength ultra-thin glass substrate, which has a low softening point, easy to thermoform
  • non-planar glass ie, shaped glass
  • curved electronic devices such as mobile communication or the curved structure of the housing or screen of information equipment.

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Abstract

A glass substrate for chemical strengthening having a low softening point and being easily thermoformed. The glass substrate for chemical strengthening has a softening point lower than 900℃ and comprises backbone components and auxiliary components. The backbone components comprise SiO2, Al2O3, Bi2O3 and P2O5, and the auxiliary components comprise alkali metal oxides; the components in the glass for chemical strengthening in mole percentage are 50-70% of SiO2, 5-17% of Al2O3, 0.1-15% of Bi2O3, and 0.1-10% of P2O5, the molar percentages of Bi2O3 and P2O5 totaling 2.5-22%, and 5-25% of the alkali metal oxides. The glass for chemical strengthening is a non-As material.

Description

低软化点、易于热成形的化学强化用玻璃基板及其制备方法Glass substrate for chemical strengthening with low softening point and easy thermoforming and preparation method thereof 技术领域Technical field

本发明涉及玻璃材料,特别涉及一种低软化点、易于热成形的化学强化用玻璃基板及其制备方法。The present invention relates to a glass material, and more particularly to a glass substrate for chemical strengthening which has a low softening point and is easily thermoformed, and a method for preparing the same.

背景技术Background technique

当今世界玻璃制造商们在开发玻璃新技术方面,均向节能、环保、信息、生物等领域发展。随着世界高科技产业的不断发展,国际市场对超薄玻璃的需求正日益上升,尤其是平板显示器和手机用超薄玻璃基板。Display Search公司预测,未来市场对平板显示器用超薄玻璃基片的需求平均每年以20%的速度增长。平板显示器要求重量轻、体积小、便于携带,这使得超薄玻璃成为不可缺少的基片材料。所谓超薄玻璃是相对普通平板玻璃厚度而言的,一般厚度在3mm以下为薄玻璃,而厚度在1.5mm以下称之为超薄玻璃。另一方面,Display Search公司预测,柔性显示将成为新的主流和增长点,而与柔性显示相配套的异型强化玻璃盖板也将成为一个巨大的新增需求。Today's glass manufacturers in the world are developing new technologies for energy, environmental protection, information, and biology. With the continuous development of the world's high-tech industry, the demand for ultra-thin glass in the international market is increasing, especially for ultra-thin glass substrates for flat panel displays and mobile phones. Display Search predicts that the demand for ultra-thin glass substrates for flat panel displays will grow at an average rate of 20% per year in the market. Flat panel displays require light weight, small size, and portability, making ultra-thin glass an indispensable substrate material. The so-called ultra-thin glass is relative to the thickness of ordinary flat glass. Generally, the thickness is less than 3 mm, which is thin glass, and the thickness is less than 1.5 mm, which is called ultra-thin glass. On the other hand, Display Search predicts that flexible displays will become the new mainstream and growth point, and the shaped reinforced glass cover matched with flexible display will also become a huge new demand.

然而超薄化带来了显而易见的弊端,就是力学强度的降低。在降低重量、减小体积的同时,杂质、缺陷以及任何降低玻璃强度的负面因素都会被放大。 比如:一个小小的裂纹或缺陷对于普通厚度玻璃来说只是表面上一个微不足道的瑕疵,但相对于超薄玻璃来说,同样大小的裂纹却可能已经深入玻璃内部,对其强度造成无法忽视的破坏。这直接造成了超薄玻璃在抗折强度、表面硬度等力学性能指标上明显落后于普通的平板玻璃,这给超薄玻璃的实际应用带来了巨大的阻碍。另一方面,随着柔性显示的发展,市场对异型玻璃的需求量的增加,异型玻璃只能采用在后工序采用热成形工艺,而目前市面上常用的高铝硅强化玻璃基板的软化点通常在910摄氏度以上,其软化点过高不易进行热成形,成形模具极其容易在高温下损坏,成形设备中的金属零部件在900℃以上温度条件下极易产生相变而出现变形。However, the obvious drawback of ultra-thinness is the decrease in mechanical strength. While reducing weight and volume, impurities, defects, and any negative factors that reduce the strength of the glass are amplified. For example, a small crack or defect is only a negligible flaw on a normal thickness glass, but the same size crack may have penetrated into the glass compared to ultra-thin glass, which cannot be ignored. damage. This directly causes the ultra-thin glass to lag significantly behind ordinary flat glass in mechanical properties such as flexural strength and surface hardness, which brings great obstacles to the practical application of ultra-thin glass. On the other hand, with the development of flexible display, the market demand for shaped glass has increased, and the shaped glass can only be used in the post-process hot forming process, and the softening point of the high-alumina tempered glass substrate commonly used in the market is usually Above 910 degrees Celsius, the softening point is too high to be easily formed by hot forming, and the forming mold is extremely easy to be damaged at a high temperature, and the metal parts in the forming apparatus are easily deformed by deformation at a temperature of 900 ° C or higher.

因此,低软化点、易于热成形的、超薄、高强度的化学强化用玻璃基板成为一个急需要解决的课题。Therefore, a glass substrate for chemical strengthening, which has a low softening point and is easy to be thermoformed, and which is ultra-thin and high-strength, is an urgent problem to be solved.

发明内容Summary of the invention

因此,本发明旨在提供一种低软化点、易于热成形的化学强化用玻璃基板及其制备方法。Accordingly, the present invention has been made in an effort to provide a glass substrate for chemical strengthening which has a low softening point and is easily thermoformed, and a method for producing the same.

一种低软化点、易于热成形的化学强化用玻璃基板,所述该化学强化用玻璃基板的软化点低于900℃,包括骨干组分和辅助组分,所述骨干组分包括SiO2、Al2O3、Bi2O3、P2O5,所述辅助组分包括碱金属氧化物,以各组分在所述化学强化用玻璃中所占的摩尔百分含量计,SiO2占50%~70%、Al2O3占5%~17%、Bi2O3占0.1%~15%,P2O5占0.1%~10%,所述Bi2O3与P2O5总和的 摩尔百分含量为2.5%~22%,所述碱金属氧化物占5%~25%,且所述化学强化用玻璃为非As材质。A glass substrate for chemical strengthening having a low softening point and being easily thermoformed, the glass substrate for chemical strengthening having a softening point of less than 900 ° C, comprising a backbone component and an auxiliary component, the backbone component comprising SiO 2 , Al 2 O 3 , Bi 2 O 3 , P 2 O 5 , the auxiliary component includes an alkali metal oxide, and SiO 2 accounts for the mole percentage of each component in the chemical strengthening glass. 50% to 70%, Al 2 O 3 accounts for 5% to 17%, Bi 2 O 3 accounts for 0.1% to 15%, P 2 O 5 accounts for 0.1% to 10%, and the Bi 2 O 3 and P 2 O 5 The molar percentage of the total is 2.5% to 22%, the alkali metal oxide is 5% to 25%, and the glass for chemical strengthening is a non-As material.

可选地,所述低软化点、易于热成形的化学强化用玻璃基板的软化点低于880℃,所述骨干组份中的Bi2O3的摩尔百分含量为0.1%~5%,P2O5的摩尔百分含量为0.1%~3.5%,Bi2O3与P2O5总和的摩尔百分含量为2.5%~8.5%。。Alternatively, the low softening point, thermoforming susceptible to chemical strengthening of a glass substrate with a softening point below 880 deg.] C, the parts of the backbone of the group of Bi 2 O 3 molar fraction of 0.1% to 5%, The molar percentage of P 2 O 5 is from 0.1% to 3.5%, and the molar percentage of the total of Bi 2 O 3 and P 2 O 5 is from 2.5% to 8.5%. .

可选地,所述低软化点、易于热成形的化学强化用玻璃基板的软化点低于860℃,所述骨干组份中的Bi2O3的摩尔百分含量为0.1%~5%,P2O5的摩尔百分含量大于3.5%而小于或等于5%,Bi2O3与P2O5总和的摩尔百分含量为3.6%~10%。Optionally, the low softening point, the glass substrate for chemical strengthening which is easy to thermoform has a softening point of less than 860 ° C, and the molar percentage of Bi 2 O 3 in the backbone component is 0.1% to 5%. The molar percentage of P 2 O 5 is more than 3.5% and less than or equal to 5%, and the molar percentage of the total of Bi 2 O 3 and P 2 O 5 is 3.6% to 10%.

可选地,所述低软化点、易于热成形的化学强化用玻璃基板的软化点低于840℃,所述骨干组份中的Bi2O3的摩尔百分含量为0.1%~5%,P2O5的摩尔百分含量大于5%而小于或等于10%,Bi2O3与P2O5总和的摩尔百分含量为5.1%~15%。Optionally, the low softening point, the glass substrate for chemical strengthening which is easy to thermoform has a softening point of less than 840 ° C, and the molar percentage of Bi 2 O 3 in the backbone component is 0.1% to 5%. The molar percentage of P 2 O 5 is more than 5% and less than or equal to 10%, and the molar percentage of the total of Bi 2 O 3 and P 2 O 5 is 5.1% to 15%.

可选地,所述低软化点、易于热成形的化学强化用玻璃基板的软化点低于800℃,所述骨干组份中的Bi2O3的摩尔百分含量大于7%而小于15%,P2O5的摩尔百分含量为0.1%~10%,Bi2O3与P2O5总和的摩尔百分含量为7.1%~22%。Optionally, the low softening point, the glass substrate for chemical strengthening which is easy to thermoform has a softening point of less than 800 ° C, and the molar percentage of Bi 2 O 3 in the backbone component is greater than 7% and less than 15%. The molar percentage of P 2 O 5 is from 0.1% to 10%, and the molar percentage of the total of Bi 2 O 3 and P 2 O 5 is from 7.1% to 22%.

上述四种情形(即Bi2O3与P2O5取不同含量范围)组分及其含量的基础上,如果所述低软化点、易于热成形的化学强化用玻璃基板中再引入Li2O,且在所述低软化点、易于热成形的化学强化用玻璃基板中其他碱金属氧化物比例不 动的前提下,当Li2O的摩尔百分含量超过7%之后每上升1%,所述低软化点、易于热成形的化学强化用玻璃基板的软化点在所述四种情形下的软化点温度基础上大约下降20摄氏度。Li2O的引入为玻璃在后加工化学强化离子交换提供了更小的离子,化学强化后可以产生更大的表面压应力和应力层深度,因此也可以提升化学强化后玻璃的抗冲击强度。Based on the above four conditions (i.e., Bi 2 O 3 and P 2 O 5 in different content ranges) components and their contents, if the low softening point, the thermoforming glass substrate for chemical strengthening is reintroduced into Li 2 O, and at the low softening point, in the glass substrate for chemical strengthening which is easy to be thermoformed, the ratio of other alkali metal oxides does not move, and when the molar percentage of Li 2 O exceeds 7%, it increases by 1%, The softening point of the glass substrate for chemical strengthening which is easy to be thermoformed at the low softening point is about 20 degrees Celsius lower than the softening point temperature in the four cases. The introduction of Li 2 O provides a smaller ion for the post-processing chemically enhanced ion exchange of the glass, which can produce greater surface compressive stress and stress layer depth after chemical strengthening, thereby also increasing the impact strength of the chemically strengthened glass.

可选地,所述碱金属氧化物为K2O、Na2O、Li2O中的至少一种;其中K2O的摩尔百分含量不超过5%,Na2O或Li2O的摩尔百分含量不超过23.5%;当同时含有Na2O和Li2O时,Na2O占2.5%~21%、Li2O占5%~18%。Optionally, the alkali metal oxide is at least one of K 2 O, Na 2 O, and Li 2 O; wherein the molar percentage of K 2 O is not more than 5%, Na 2 O or Li 2 O The molar percentage is not more than 23.5%; when both Na 2 O and Li 2 O are contained, Na 2 O accounts for 2.5% to 21%, and Li 2 O accounts for 5% to 18%.

可选地,所述碱金属氧化物包括Na2O和Li2O,以各组分在低软化点、易于热成形的化学强化用玻璃基板中所占的摩尔百分含量计,Na2O占2.5%~21%、Li2O占5%~18%。Optionally, the alkali metal oxide comprises Na 2 O and Li 2 O, in terms of the mole percentage of each component at a low softening point, a glass substrate for chemical strengthening which is easily thermoformed, Na 2 O It accounts for 2.5% to 21% and Li 2 O accounts for 5% to 18%.

可选地,所述碱金属氧化物包括Na2O、Li2O和K2O,以各组分在所述低软化点、易于热成形的化学强化用玻璃基板中所占的摩尔百分含量计,Na2O占2.5%~21%、Li2O占5%~18%、K2O占0.1%~5%。Optionally, the alkali metal oxide comprises Na 2 O, Li 2 O and K 2 O, and the mole percentage of each component in the glass substrate for chemical strengthening which is easy to thermoform at the low softening point As a content, Na 2 O accounts for 2.5% to 21%, Li 2 O accounts for 5% to 18%, and K 2 O accounts for 0.1% to 5%.

可选地,所述辅助组分还包括碱土金属氧化物,所述碱土金属氧化物为CaO和MgO中的至少一种,以各组分在所述化学强化用玻璃中所占的摩尔百分含量计,CaO不超过5%,MgO不超过7%。Optionally, the auxiliary component further comprises an alkaline earth metal oxide, wherein the alkaline earth metal oxide is at least one of CaO and MgO, and the mole percentage of each component in the glass for chemical strengthening The content of CaO does not exceed 5%, and MgO does not exceed 7%.

可选地,所述辅助组分中还包括摩尔百分含量为0%~5%的B2O3以及0%~5%的Sb2O3Optionally, the auxiliary component further comprises 0% to 5% by mole of B 2 O 3 and 0% to 5% of Sb 2 O 3 .

一种低软化点、易于热成形的化学强化用玻璃基板的制备方法,包括以下步骤:A method for preparing a glass substrate for chemical strengthening which has a low softening point and is easy to be thermoformed, and comprises the following steps:

提供所述的低软化点、易于热成形的化学强化用玻璃基板的组分对应的原材料,并按照最终获得的低软化点、易于热成形的化学强化用玻璃基板中各组分的摩尔百分含量为准设置上述原材料配比混合,将所述混合物放入坩埚,搅拌均匀;Providing the low-softening point, the raw material corresponding to the composition of the glass substrate for chemical strengthening which is easy to thermoform, and the mole percentage of each component in the glass substrate for chemical strengthening which is easy to be thermoformed according to the finally obtained low softening point The ratio of the above raw materials is set to be mixed, and the mixture is placed in a crucible and stirred uniformly;

在1400-1630℃下加入使所述混合物熔化,澄清得到熔融的玻璃液;Adding at 1400-1630 ° C to melt the mixture, clarifying to obtain a molten glass liquid;

将所述熔融的玻璃液进行成形处理,缓慢冷却后并进行退火,得到所述的低软化点、易于热成形的化学强化用玻璃基板。The molten glass liquid is subjected to a forming treatment, and is slowly cooled and then annealed to obtain the glass substrate for chemical strengthening which is low in softening point and which is easily thermoformed.

所述熔融的玻璃液进行成形处理的方法包括以下几种:1)将熔融的玻璃液倒入到不锈钢金属模子中进行铸造;2)或者将熔融的玻璃液导入到锡槽上,通过对玻璃两个侧边拉制成平板玻璃;3)或者将熔融的玻璃液导入到侧面为上大下小的楔形成形块上,使得玻璃液在成形块的正面和背面进行自然溢流,同时垂直拉制成平板玻璃。The method for forming the molten glass liquid comprises the following steps: 1) pouring the molten glass liquid into a stainless steel metal mold for casting; 2) or introducing the molten glass liquid into the tin bath through the glass The two sides are drawn into flat glass; 3) or the molten glass liquid is introduced into the wedge forming block with the upper side and the upper side, so that the molten glass naturally overflows on the front and back sides of the forming block while vertically pulling Made of flat glass.

与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:

首先,本发明的低软化点、易于热成形的化学强化用玻璃基板选用SiO2、Al2O3、Bi2O3、P2O5这四种成份按照特定的配比组成稳定的网络结构较大的骨干结构,且不含As2O3材质;这一主要的骨干组成结构,使得该玻璃材料在化学强化过程中具有较强的离子交换通道,从而产生较大的压应力和更大的离子 交换深度。即,通过离子交换实现的压应力层深度是在同样的离子交换盐浴中,是不含此骨干结构组成的普通铝硅酸盐玻璃的一倍以上,是不含此骨干结构组成的普通钠钙硅酸盐玻璃的两倍以上。First, the present invention is a low softening point, thermoforming susceptible to chemical strengthening glass substrate selection of SiO 2, Al 2 O 3, Bi 2 O 3, P 2 O 5 these four components in a specific composition ratio of a stable network structure Large backbone structure, and does not contain As 2 O 3 material; this main backbone structure makes the glass material have strong ion exchange channels during chemical strengthening, resulting in large compressive stress and greater The depth of ion exchange. That is, the depth of the compressive stress layer achieved by ion exchange is more than double that of the ordinary aluminosilicate glass which does not contain the backbone structure in the same ion exchange salt bath, and is a normal sodium which does not contain the backbone structure. More than twice as much as calcium silicate glass.

其次,本发明的低软化点、易于热成形的化学强化用玻璃基板,由于其各成份以及组分含量的设置,使得其具有低软化点、易于热成形的特性,其软化点根据Bi2O3、P2O5不同含量的搭配组成可以低到880℃、860℃、840℃、800℃,这样的化学强化用玻璃基板,经过后续的化学强化过程可以制得超高强度的超薄玻璃基板,该超薄玻璃基板由于具有低软化点、易于热成形的特性,非常适用于非平面玻璃(即,异型玻璃)热成形,用于曲面电子设备的制备,例如移动通讯或者信息设备的壳体或屏幕的曲面结构等。Secondly, the glass substrate for chemical strengthening of the low-softening point and the easy thermoforming of the present invention has a low softening point and is easy to be thermoformed due to its composition and composition content, and its softening point is according to Bi 2 O. 3 , P 2 O 5 different content of the composition can be as low as 880 ° C, 860 ° C, 840 ° C, 800 ° C, such a chemical strengthening glass substrate, through the subsequent chemical strengthening process can produce ultra-high strength ultra-thin glass Substrate, which has a low softening point and is easy to be thermoformed, and is very suitable for thermoforming of non-planar glass (ie, shaped glass) for the preparation of curved electronic devices, such as mobile communication or information equipment housings. The surface structure of the body or screen, etc.

具体实施方式detailed description

为了使本发明所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It is understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

本发明提供的低软化点、易于热成形的化学强化用玻璃基板,在化学强化(离子交换)之后可以制得超高强度的超薄玻璃基板,该超薄玻璃基板由于具有低软化点、易于热成形的特性,非常适用于非平面玻璃(异型玻璃)的热成形,适用于曲面电子设备的制备,例如移动通讯或者信息设备的壳体或屏幕的曲面结构等。 The glass substrate for chemical strengthening which is low in softening point and which is easy to be thermoformed by the present invention can produce an ultra-high-strength ultra-thin glass substrate after chemical strengthening (ion exchange), which has a low softening point and is easy to be obtained. The thermoforming property is very suitable for the thermoforming of non-planar glass (shaped glass), and is suitable for the preparation of curved electronic devices, such as mobile communication or the surface structure of the information device housing or screen.

本说明书中所述的“化学强化用玻璃基板”是指化学强化处理前的玻璃;“化学强化玻璃基板”是指通过化学强化处理过程能够在表面形成压缩应力层的玻璃。The "glass substrate for chemical strengthening" as used in the present specification means glass before chemical strengthening treatment, and the "chemically strengthened glass substrate" means glass which can form a compressive stress layer on the surface by a chemical strengthening treatment process.

本发明的低软化点、易于热成形的化学强化用玻璃基板作为供于化学强化处理的玻璃基板材料,在做化学强化时需要进行快速且有效的离子交换,因此玻璃的网络结构的优劣成为首要条件,具有较为稳定的、网络结构较大的骨干结构是必要的。The glass substrate for chemical strengthening of the low-softening point and the thermoforming which is easy to be thermoformed as the glass substrate material for chemical strengthening treatment requires rapid and efficient ion exchange during chemical strengthening, so that the network structure of the glass becomes good or bad. The first condition is that a relatively stable backbone structure with a large network structure is necessary.

因此,本发明的低软化点、易于热成形的化学强化用玻璃基板具有较大网络结构的骨干结构,同时具有较高的可被交换的小离子,从而在后段离子交换强化时,可以产生较大的压应力和压应力深度,从而提高玻璃的强度。骨干结构组成含有SiO2、Al2O3、Bi2O3、P2O5,构成较大的骨干结构,从而利于后段离子交换。但是磷和铋的量需要合理的控制,首先,引入氧化磷可以降低玻璃的软化点,但引入太多氧化磷之后玻璃的化学稳定性不好,玻璃容易被腐蚀、风化,因此磷的量是一个关键点;其次,引入氧化铋的目的是为了维持较大的玻璃骨干结构,并进一步降低玻璃的软化点,但是氧化铋的重量较大,引入太多又不合适,因此铋的量也是一个关键点。经过大量工业上的实验验证,本发明的低软化点、易于热成形的化学强化用玻璃基板组成,总结如下。Therefore, the glass substrate for chemical strengthening of the low softening point and the easy thermoforming of the present invention has a backbone structure of a large network structure, and has a high ion which can be exchanged, so that it can be produced in the latter stage of ion exchange strengthening. Large compressive stress and compressive stress depth increase the strength of the glass. The backbone structure consists of SiO 2 , Al 2 O 3 , Bi 2 O 3 , and P 2 O 5 , which constitute a larger backbone structure, which facilitates ion exchange in the latter stage. However, the amount of phosphorus and antimony needs reasonable control. First, the introduction of phosphorus oxide can lower the softening point of the glass. However, after the introduction of too much phosphorus oxide, the chemical stability of the glass is not good, and the glass is easily corroded and weathered, so the amount of phosphorus is A key point; secondly, the purpose of introducing yttrium oxide is to maintain a large glass backbone structure and further reduce the softening point of the glass, but the weight of yttrium oxide is large, too much is not suitable, so the amount of bismuth is also a key point. The composition of the glass substrate for chemical strengthening of the low softening point and the easy thermoforming of the present invention has been verified by a large number of industrial experiments, and is summarized as follows.

一种低软化点、易于热成形的化学强化用玻璃基板,该化学强化用玻璃基板的软化点低于900℃,该化学强化用玻璃基板包括骨干组分和辅助组分,骨 干组分包括SiO2、Al2O3、Bi2O3、P2O5,所述辅助组分包括碱金属氧化物和碱土金属氧化物,以各组分在所述化学强化用玻璃中所占的摩尔百分含量计,SiO2占50%~70%、Al2O3占5%~17%、Bi2O3占0.1%~15%,P2O5占0.1%~10%,所述Bi2O3与P2O5总和的摩尔百分含量为2.5%~22%,所述碱金属氧化物占5%~25%,且所述化学强化用玻璃为非As材质。A glass substrate for chemical strengthening having a low softening point and being easily thermoformed, the glass substrate for chemical strengthening having a softening point of less than 900 ° C, the glass substrate for chemical strengthening comprising a backbone component and an auxiliary component, and the backbone component comprises SiO 2 , Al 2 O 3 , Bi 2 O 3 , P 2 O 5 , the auxiliary component includes an alkali metal oxide and an alkaline earth metal oxide, and the moles of each component in the chemical strengthening glass content of points, SiO 2 accounted for 50% ~ 70%, Al 2 O 3 accounts for 5% ~ 17%, Bi 2 O 3 account for 0.1% ~ 15%, P 2 O 5 0.1% - 10%, the Bi 2 The molar percentage of the sum of O 3 and P 2 O 5 is 2.5% to 22%, the alkali metal oxide is 5% to 25%, and the glass for chemical strengthening is a non-As material.

SiO2是构成玻璃骨架的成份,是必须成份。如果低于50%,玻璃的稳定性或奶后续会降低,如果高于80%玻璃的粘性增大、熔融性降低,本发明中,SiO2含量控制在50%~70%范围。SiO 2 is a component constituting a glass skeleton and is an essential component. If it is less than 50%, the stability of the glass or the subsequent reduction of the milk may be lowered. If the viscosity of the glass is higher than 80%, the meltability is lowered, and in the present invention, the SiO 2 content is controlled in the range of 50% to 70%.

Al2O3的引入可以增加骨干网络结构,增强玻璃的可被离子交换性,而且具有提高热稳定性、耐候性、杨氏模量的效果,但引入过多会导致玻璃熔融时粘度变大,熔炼难度加大。Al 2 O 3 is introduced into the backbone of the network structure can be increased, the glass may be enhanced ion exchange property, and having improved heat stability, weather resistance, the effect of the Young's modulus, but too much will lead to the introduction of the viscosity of the glass melt increases Smelting is more difficult.

P2O5的引入可以增加骨干网络结构,增强玻璃的可被离子交换性,而且能有利地提高应变点,并对熔融温度产生良好的影响,但引入过多会降低化学耐久性和均匀性。The introduction of P 2 O 5 can increase the backbone network structure, enhance the ion exchangeability of the glass, and can advantageously increase the strain point and have a good influence on the melting temperature, but excessive introduction will reduce chemical durability and uniformity. .

Bi2O3的引入可以增加骨干网络结构,增强玻璃的可被离子交换性,而且能较大幅度减低熔融温度,但引入过多会改变玻璃颜色,会降低化学稳定性。The introduction of Bi 2 O 3 can increase the backbone network structure, enhance the ion exchangeability of the glass, and greatly reduce the melting temperature, but excessive introduction will change the color of the glass, which will reduce the chemical stability.

作为供于化学强化处理的玻璃基板材料,除了网络结构的考虑之外,还需要引入容易被更大离子来交换以产生较大压应力的组份,例如碱金属氧化物。碱金属氧化物在所述化学强化用玻璃中占的摩尔百分含量为5%~25%,优选含 量为5%~18.5%。As a glass substrate material for chemical strengthening treatment, in addition to network structure considerations, it is necessary to introduce a component which is easily exchanged by larger ions to generate a large compressive stress, such as an alkali metal oxide. The alkali metal oxide accounts for 5% to 25% by mole of the chemical strengthening glass, preferably containing The amount is 5% to 18.5%.

Na2O的引入是因为Na离子是一价离子交换处理中主要与钾离子进行置换的材料,而且也作为助熔剂存在,对于控制热膨胀系数,使玻璃的高温粘度下降从而提高熔融性、成形性有帮助,但引入过多后,会降低玻璃的耐化学侵蚀性。Na 2 O is introduced because Na ions are materials which are mainly substituted with potassium ions in monovalent ion exchange treatment, and also exist as fluxes. For controlling the thermal expansion coefficient, the high temperature viscosity of the glass is lowered to improve the meltability and formability. Helpful, but when introduced too much, it will reduce the chemical resistance of the glass.

Li2O的引入是因为Li离子比Na离子更小,是离子交换处理中主要与钠、钾离子进行置换的材料,通过在离子交换能够产生更大的表面压应力,作为助熔剂能够控制热膨胀系数,使玻璃的高温粘度下降从而提高熔融性、成形性,能降低玻璃的软化温度,但引入过多后,会出现结晶倾向,在热处理中更容易产生表面缺陷。Li 2 O is introduced because Li ions are smaller than Na ions and are materials which are mainly replaced by sodium and potassium ions in ion exchange treatment. By using ion exchange to generate larger surface compressive stress, it is possible to control thermal expansion as a flux. The coefficient lowers the high-temperature viscosity of the glass to improve the meltability and formability, and lowers the softening temperature of the glass. However, when the amount is too large, a tendency to crystallize occurs, and surface defects are more likely to occur during the heat treatment.

K2O可降低玻璃的高温粘度,从而提高玻璃的可熔性和可成形性,并能降低裂缝发生率。此外,它也是改善析晶性的组份。Meltability and formability, and can reduce the incidence of cracks K 2 O can lower the high temperature viscosity of the glass, thereby increasing glass. In addition, it is also a component that improves the crystallization property.

可选地,所述碱金属氧化物为K2O、Na2O、Li2O中的至少一种;其中K2O的摩尔百分含量不超过5%,Na2O或Li2O的摩尔百分含量不超过23.5%;当同时含有Na2O和Li2O时,Na2O占2.5%~21%、Li2O占5%~18%。Optionally, the alkali metal oxide is at least one of K 2 O, Na 2 O, and Li 2 O; wherein the molar percentage of K 2 O is not more than 5%, Na 2 O or Li 2 O The molar percentage is not more than 23.5%; when both Na 2 O and Li 2 O are contained, Na 2 O accounts for 2.5% to 21%, and Li 2 O accounts for 5% to 18%.

可选地,所述碱金属氧化物包括Na2O和Li2O,以各组分在低软化点、易于热成形的化学强化用玻璃基板中所占的摩尔百分含量计,Na2O占2.5%~21%、Li2O占5%~18%。Optionally, the alkali metal oxide comprises Na 2 O and Li 2 O, in terms of the mole percentage of each component at a low softening point, a glass substrate for chemical strengthening which is easily thermoformed, Na 2 O It accounts for 2.5% to 21% and Li 2 O accounts for 5% to 18%.

可选地,所述碱金属氧化物包括Na2O、Li2O和K2O,以各组分在所述低 软化点、易于热成形的化学强化用玻璃基板中所占的摩尔百分含量计,Na2O占2.5%~21%、Li2O占5%~18%、K2O占0.1%~5%。Optionally, the alkali metal oxide comprises Na 2 O, Li 2 O and K 2 O, and the mole percentage of each component in the glass substrate for chemical strengthening which is easy to thermoform at the low softening point As a content, Na 2 O accounts for 2.5% to 21%, Li 2 O accounts for 5% to 18%, and K 2 O accounts for 0.1% to 5%.

考虑到补充手段的二价离子交换,以及对玻璃其他性能的帮助,还可以考虑引入碱土金属氧化物,但引入量不能太高,否则将影响一价离子交换效率。所述碱土金属氧化物在所述低软化点、易于热成形的化学强化用玻璃基板中占的摩尔百分含量为0%~10%,碱土金属氧化物包括MgO、CaO。Considering the divalent ion exchange of the supplementary means and the other properties of the glass, it is also conceivable to introduce an alkaline earth metal oxide, but the introduction amount cannot be too high, otherwise the monovalent ion exchange efficiency will be affected. The alkaline earth metal oxide accounts for 0% to 10% by mole of the glass substrate for chemical strengthening which is easy to be thermoformed at the low softening point, and the alkaline earth metal oxide includes MgO and CaO.

MgO的引入可以提高表面硬度,不容易产生伤痕并且使玻璃的熔化性提高的成分。能降低玻璃的粘度,从而提高可熔性和可模锻性,并因此能提高应变点和杨氏模量。The introduction of MgO can increase the surface hardness, a component which is less likely to cause scratches and which improves the meltability of the glass. It can lower the viscosity of the glass, thereby improving the meltability and the malleability, and thus the strain point and Young's modulus.

CaO也能降低玻璃的粘度,从而提高可熔性和可模锻性,并因此能提高应变点和杨氏模量。相应地,CaO能改善玻璃的抗析晶性。CaO also lowers the viscosity of the glass, thereby improving the meltability and die forgeability, and thus the strain point and Young's modulus. Accordingly, CaO can improve the devitrification resistance of the glass.

所述碱土金属氧化物为MgO或CaO,该MgO或CaO在所述低软化点、易于热成形的化学强化用玻璃基板中占的摩尔百分含量为0.1%~8.5%。The alkaline earth metal oxide is MgO or CaO, and the molar percentage of the MgO or CaO in the glass substrate for chemical strengthening which is easy to be thermoformed at the low softening point is 0.1% to 8.5%.

所述碱土金属氧化物为CaO和MgO,以各组分在所述低软化点、易于热成形的化学强化用玻璃基板中所占的摩尔百分含量计,CaO占0%~5%,MgO占0.1%~7%。The alkaline earth metal oxides are CaO and MgO, and CaO accounts for 0% to 5%, MgO, based on the mole percentage of each component at the low softening point and the glass substrate for chemical strengthening which is easy to thermoform. It accounts for 0.1% to 7%.

除上述成分之外,本发明的低软化点、易于热成形的化学强化用玻璃基板还可以包括其他成分:例如B2O3、Sb2O3、ZrO2、TiO2、SnO2In addition to the above components, the glass substrate for chemical strengthening of the present invention having a low softening point and easy thermoforming may further include other components such as B 2 O 3 , Sb 2 O 3 , ZrO 2 , TiO 2 , SnO 2 .

ZrO2、TiO2,可以使离子交换速度提高并可改善玻璃的化学稳定性,提高 粘性、硬度并能降低热膨胀系数,有时优选含有。ZrO 2 and TiO 2 can improve the ion exchange rate, improve the chemical stability of the glass, increase the viscosity, hardness, and lower the coefficient of thermal expansion, and are sometimes preferably contained.

Sb2O3、SnO2,可以做为澄清剂单独使用或通过混合、组合使用。Sb 2 O 3 and SnO 2 may be used singly or as a clarifying agent alone or in combination.

优选地,所述低软化点、易于热成形的化学强化用玻璃基板中其它氧化物包括摩尔百分含量为0%~5%的B2O3Preferably, the other oxide in the glass substrate for chemical strengthening which is low in softening point and which is easy to thermoform comprises B 2 O 3 in a molar percentage of 0% to 5%.

优选地,所述低软化点、易于热成形的化学强化用玻璃基板中其它氧化物包括摩尔百分含量为0%~5%的Sb2O3Preferably, the other oxide in the glass substrate for chemical strengthening which is low in softening point and which is easy to thermoform comprises Sb 2 O 3 in a molar percentage of 0% to 5%.

为了得到不同软化点的化学强化用玻璃基板,可调整骨干组份中Bi2O3与P2O5的含量,例如固定Bi2O3的含量范围,通过调整P2O5的含量范围,以及调整Bi2O3与P2O5的总和的含量范围,使得化学强化用玻璃基板达到不同的软化点。下面给出三种情形:In order to obtain a glass substrate for chemical strengthening having different softening points, the content of Bi 2 O 3 and P 2 O 5 in the backbone component can be adjusted, for example, the content range of the Bi 2 O 3 is fixed, and the content range of the P 2 O 5 is adjusted. And adjusting the content range of the sum of Bi 2 O 3 and P 2 O 5 so that the glass substrate for chemical strengthening reaches different softening points. Three scenarios are given below:

(1)如果想要使得化学强化用玻璃基板的软化点低于880℃,所述骨干组份中的Bi2O3的摩尔百分含量为0.1%~5%,P2O5的摩尔百分含量大于0.1%而小于3.5%,Bi2O3与P2O5总和的摩尔百分含量大于2.5%而小于8.5%。(1) If it is desired to make the softening point of the glass substrate for chemical strengthening lower than 880 ° C, the molar percentage of Bi 2 O 3 in the backbone component is 0.1% to 5%, and the molar ratio of P 2 O 5 The content of the fraction is more than 0.1% and less than 3.5%, and the molar percentage of the total of Bi 2 O 3 and P 2 O 5 is more than 2.5% and less than 8.5%.

(2)如果想要使得化学强化用玻璃基板的软化点低于860℃,所述骨干组份中的Bi2O3的摩尔百分含量为0.1%~5%,P2O5的摩尔百分含量大于3.5%而小于5%,Bi2O3与P2O5总和的摩尔百分含量大于3.6%而小于10%。(2) If it is desired to make the softening point of the glass substrate for chemical strengthening lower than 860 ° C, the molar percentage of Bi 2 O 3 in the backbone component is 0.1% to 5%, and the molar ratio of P 2 O 5 The content of the fraction is more than 3.5% and less than 5%, and the molar percentage of the total of Bi 2 O 3 and P 2 O 5 is more than 3.6% and less than 10%.

(3)如果想要使得化学强化用玻璃基板的软化点低于840℃,所述骨干组份中的Bi2O3的摩尔百分含量为0.1%~5%,P2O5的摩尔百分含量大于5%而小于10%,Bi2O3与P2O5总和的摩尔百分含量大于5.1%而小于15%。 (3) If it is desired to make the softening point of the glass substrate for chemical strengthening lower than 840 ° C, the molar percentage of Bi 2 O 3 in the backbone component is 0.1% to 5%, and the molar ratio of P 2 O 5 The content of the fraction is more than 5% and less than 10%, and the molar percentage of the total of Bi 2 O 3 and P 2 O 5 is more than 5.1% and less than 15%.

(3)如果想要使得化学强化用玻璃基板的软化点低于800℃,所述骨干组份中的Bi2O3的摩尔百分含量大于7%而小于15%,P2O5的摩尔百分含量为0.1%~10%,Bi2O3与P2O5总和的摩尔百分含量为7.1%~22%。(3) If it is desired to make the softening point of the glass substrate for chemical strengthening lower than 800 ° C, the molar percentage of Bi 2 O 3 in the backbone component is more than 7% and less than 15%, and the mole of P 2 O 5 The percentage is from 0.1% to 10%, and the molar percentage of the total of Bi 2 O 3 and P 2 O 5 is from 7.1% to 22%.

上述四种情形(即Bi2O3与P2O5取不同含量范围)基础上,如果所述低软化点、易于热成形的化学强化用玻璃基板中再引入Li2O,且在所述低软化点、易于热成形的化学强化用玻璃基板中其他碱金属氧化物比例不动的前提下,当Li2O的摩尔百分含量超过7%之后每上升1%,所述低软化点、易于热成形的化学强化用玻璃基板的软化点在所述四种情形下的软化点温度基础上大约下降20摄氏度。Li2O的引入为玻璃在后加工化学强化离子交换提供了更小的离子,化学强化后可以产生更大的表面压应力和应力层深度,因此也可以提升化学强化后玻璃的抗冲击强度。In the above four cases (i.e., Bi 2 O 3 and P 2 O 5 are in different content ranges), if the low softening point, the glass substrate for chemical strengthening is easy to be thermoformed, Li 2 O is reintroduced, and a low softening point, a ratio of other alkali metal oxides in a glass substrate for chemical strengthening which is easy to thermoform, and a low softening point, when the molar percentage of Li 2 O exceeds 7%, for every 1% increase The softening point of the glass substrate for chemical strengthening which is easy to thermoform is about 20 degrees Celsius lower than the softening point temperature in the four cases. The introduction of Li 2 O provides a smaller ion for the post-processing chemically enhanced ion exchange of the glass, which can produce greater surface compressive stress and stress layer depth after chemical strengthening, thereby also increasing the impact strength of the chemically strengthened glass.

另外,本发明还提供一种低软化点、易于热成形的化学强化用玻璃基板的制备方法,包括以下步骤:In addition, the present invention also provides a method for preparing a glass substrate for chemical strengthening which has a low softening point and is easily thermoformed, and includes the following steps:

提供所述的低软化点、易于热成形的化学强化用玻璃基板的组分对应的原材料,并按照最终获得的低软化点、易于热成形的化学强化用玻璃基板中各组分的摩尔百分含量为准设置上述原材料配比混合,将所述混合物放入坩埚,搅拌均匀;骨干组分包括SiO2、Al2O3、Bi2O3、P2O5,所述辅助组分包括碱金属氧化物和碱土金属氧化物,以各组分在所述化学强化用玻璃基板中所占的摩尔百分含量计,SiO2占50%~70%、Al2O3占5%~17%、Bi2O3占0.1%~15%,P2O5 占0.1%~10%,所述Bi2O3与P2O5总和的摩尔百分含量为2.5%~22%,所述碱金属氧化物占5%~25%,且所述化学强化用玻璃为非As材质;Providing the low-softening point, the raw material corresponding to the composition of the glass substrate for chemical strengthening which is easy to thermoform, and the mole percentage of each component in the glass substrate for chemical strengthening which is easy to be thermoformed according to the finally obtained low softening point The mixture of the above raw materials is set to be proportioned, the mixture is placed in a crucible, and the mixture is uniformly stirred; the backbone component includes SiO 2 , Al 2 O 3 , Bi 2 O 3 , P 2 O 5 , and the auxiliary component includes a base. Metal oxides and alkaline earth metal oxides, SiO 2 accounts for 50% to 70%, and Al 2 O 3 accounts for 5% to 17% by mole of the components in the chemical strengthening glass substrate. , Bi 2 O 3 accounts for 0.1% to 15%, P 2 O 5 accounts for 0.1% to 10%, and the molar percentage of the total of Bi 2 O 3 and P 2 O 5 is 2.5% to 22%. The metal oxide accounts for 5% to 25%, and the chemical strengthening glass is a non-As material;

在1400℃~1630℃下加热,使所述混合物熔化得到熔融的玻璃液;Heating at 1400 ° C to 1630 ° C to melt the mixture to obtain a molten glass liquid;

将所述熔融的玻璃液进行成形处理,缓慢冷却后并进行退火,得到所述的低软化点、易于热成形的化学强化用玻璃基板。The molten glass liquid is subjected to a forming treatment, and is slowly cooled and then annealed to obtain the glass substrate for chemical strengthening which is low in softening point and which is easily thermoformed.

将所述熔融的玻璃液进行成形处理包括以下几种方式:1)将所述熔融的玻璃液倒入到不锈钢金属模子中进行铸造;2)或者将熔融的玻璃液导入到锡槽上,通过对玻璃两个侧边拉制成平板玻璃;3)或者将熔融的玻璃液导入到侧面为上大下小的楔形成形块上,使得玻璃液在成形块的正面和背面进行自然溢流,同时垂直拉制成平板玻璃。Forming the molten glass solution comprises the following steps: 1) pouring the molten glass liquid into a stainless steel metal mold for casting; 2) or introducing the molten glass liquid into the tin bath, through Drawing the two sides of the glass into flat glass; 3) or introducing the molten glass liquid onto the wedge-shaped block whose side is upper and lower, so that the molten glass naturally overflows on the front and back sides of the forming block, while simultaneously Vertically drawn into flat glass.

可选地,所述碱金属氧化物为K2O、Na2O、Li2O中的至少一种;其中K2O的摩尔百分含量不超过5%,Na2O或Li2O的摩尔百分含量不超过23.5%;当同时含有Na2O和Li2O时,Na2O占2.5%~21%、Li2O占5%~18%。Optionally, the alkali metal oxide is at least one of K 2 O, Na 2 O, and Li 2 O; wherein the molar percentage of K 2 O is not more than 5%, Na 2 O or Li 2 O The molar percentage is not more than 23.5%; when both Na 2 O and Li 2 O are contained, Na 2 O accounts for 2.5% to 21%, and Li 2 O accounts for 5% to 18%.

可选地,所述碱金属氧化物包括Na2O和Li2O,以各组分在低软化点、易于热成形的化学强化用玻璃基板中所占的摩尔百分含量计,Na2O占2.5%~21%、Li2O占5%~18%。Optionally, the alkali metal oxide comprises Na 2 O and Li 2 O, in terms of the mole percentage of each component at a low softening point, a glass substrate for chemical strengthening which is easily thermoformed, Na 2 O It accounts for 2.5% to 21% and Li 2 O accounts for 5% to 18%.

可选地,所述碱金属氧化物包括Na2O、Li2O和K2O,以各组分在所述低软化点、易于热成形的化学强化用玻璃基板中所占的摩尔百分含量计,Na2O占2.5%~21%、Li2O占5%~18%、K2O占0.1%~5%。 Optionally, the alkali metal oxide comprises Na 2 O, Li 2 O and K 2 O, and the mole percentage of each component in the glass substrate for chemical strengthening which is easy to thermoform at the low softening point As a content, Na 2 O accounts for 2.5% to 21%, Li 2 O accounts for 5% to 18%, and K 2 O accounts for 0.1% to 5%.

所述碱土金属氧化物为MgO或CaO,该MgO或CaO在所述低软化点、易于热成形的化学强化用玻璃基板中占的摩尔百分含量为0.1%~8.5%。The alkaline earth metal oxide is MgO or CaO, and the molar percentage of the MgO or CaO in the glass substrate for chemical strengthening which is easy to be thermoformed at the low softening point is 0.1% to 8.5%.

所述碱土金属氧化物为CaO和MgO,以各组分在所述低软化点、易于热成形的化学强化用玻璃基板中所占的摩尔百分含量计,CaO占0%~5%,MgO占0.1%~7%。The alkaline earth metal oxides are CaO and MgO, and CaO accounts for 0% to 5%, MgO, based on the mole percentage of each component at the low softening point and the glass substrate for chemical strengthening which is easy to thermoform. It accounts for 0.1% to 7%.

除上述成分之外,本发明的低软化点、易于热成形的化学强化用玻璃基板还可以包括其他成分:例如B2O3、Sb2O3、ZrO2、TiO2、SnO2In addition to the above components, the glass substrate for chemical strengthening of the present invention having a low softening point and easy thermoforming may further include other components such as B 2 O 3 , Sb 2 O 3 , ZrO 2 , TiO 2 , SnO 2 .

ZrO2、TiO2,可以使离子交换速度提高并可改善玻璃的化学稳定性,提高粘性、硬度并能降低热膨胀系数,有时优选含有。ZrO 2 and TiO 2 can improve the ion exchange rate, improve the chemical stability of the glass, increase the viscosity, hardness, and lower the coefficient of thermal expansion, and are sometimes preferably contained.

Sb2O3、SnO2,可以做为澄清剂单独使用或通过混合、组合使用。Sb 2 O 3 and SnO 2 may be used singly or as a clarifying agent alone or in combination.

优选地,所述低软化点、易于热成形的化学强化用玻璃基板中其它氧化物包括摩尔百分含量为0%~5%的B2O3Preferably, the low softening point, thermoforming susceptible to chemical strengthening mole percent of 0% to 5% of the glass substrate B with the other oxides include 2 O 3.

优选地,所述低软化点、易于热成形的化学强化用玻璃基板中其它氧化物包括摩尔百分含量为0%~5%的Sb2O3Preferably, the other oxide in the glass substrate for chemical strengthening which is low in softening point and which is easy to thermoform comprises Sb 2 O 3 in a molar percentage of 0% to 5%.

以下给出五组不同配比的低软化点、易于热成形化学强化用玻璃基板的实施例:Examples of five sets of low softening points of different ratios and easy to thermoform a glass substrate for chemical strengthening are given below:

Figure PCTCN2016105890-appb-000001
Figure PCTCN2016105890-appb-000001

Figure PCTCN2016105890-appb-000002
Figure PCTCN2016105890-appb-000002

实施例1和2:按照表中配比,实施例1和2的化学强化玻璃基板的软化点低于880℃,比较容易热成形,在离子交换之后可以制作超高强度的超薄玻璃材料或玻璃基板,可用于非平面玻璃(异型玻璃)热成形,适用于曲面电子设备的制备,例如移动通讯或者信息设备的壳体或屏幕的曲面结构等。Examples 1 and 2: According to the ratios in the table, the chemically strengthened glass substrates of Examples 1 and 2 have a softening point of less than 880 ° C, which is relatively easy to thermoform, and an ultra-high-strength ultra-thin glass material can be produced after ion exchange or The glass substrate can be used for thermoforming of non-planar glass (shaped glass), and is suitable for the preparation of curved electronic devices, such as mobile communication or the surface structure of a housing or screen of an information device.

实施例3:按照表中配比,实施例3的化学强化玻璃基板的软化点低于840℃,相对实施例1和2更容易热成形。Example 3: The chemically strengthened glass substrate of Example 3 had a softening point of less than 840 ° C according to the ratio in the table, and was more easily thermoformed than Examples 1 and 2.

实施例4:按照表中配比,实施例4的化学强化玻璃基板的软化点低于860℃,相对实施例1和2更容易热成形。Example 4: The chemically strengthened glass substrate of Example 4 had a softening point of less than 860 ° C according to the ratio in the table, and was more easily thermoformed than Examples 1 and 2.

实施例5:按照表中配比,实施例5的化学强化玻璃基板的软化点低于800℃,相对实施例1~4更容易热成形。Example 5: The chemically strengthened glass substrate of Example 5 had a softening point of less than 800 ° C according to the ratio in the table, and was more easily thermoformed than Examples 1 to 4.

对于上述五个实施例所得到化学强化用玻璃基板,取1mm厚度的各玻璃基板进行测试,其在550nm波长下的透光率为89.8-92.2%。与现有技术相比,本发明具有以下优点:For each of the glass substrates for chemical strengthening obtained in the above five examples, each of the glass substrates having a thickness of 1 mm was tested, and the light transmittance at a wavelength of 550 nm was 89.8 to 92. 2%. Compared with the prior art, the present invention has the following advantages:

首先,本发明的低软化点、易于热成形的化学强化用玻璃基板选用SiO2、Al2O3、Bi2O3、P2O5这四种成份按照特定的配比组成稳定的网络结构较大的骨 干结构,且不含As2O3材质;这一主要的骨干组成结构,使得该玻璃材料在化学强化过程中具有较强的离子交换性。即,离子交换速率在同样的离子交换盐浴中,同样的离子交换温度和时间水平下,是不含此骨干结构组成的普通铝硅酸盐玻璃的一倍以上,是不含此骨干结构组成的普通钠钙硅酸盐玻璃的两倍以上。First, the glass substrate for chemical strengthening of the low-softening point and the easy thermoforming of the present invention is composed of four components of SiO 2 , Al 2 O 3 , Bi 2 O 3 and P 2 O 5 in accordance with a specific ratio to form a stable network structure. Larger backbone structure, and does not contain As 2 O 3 material; this main backbone structure makes the glass material have strong ion exchange property during chemical strengthening. That is, the ion exchange rate is more than double that of the ordinary aluminosilicate glass which does not contain the backbone structure in the same ion exchange salt bath at the same ion exchange temperature and time level, and does not contain the backbone structure. More than twice the amount of ordinary soda lime silicate glass.

其次,由于其各成份以及组分含量的设置,使得其具有低软化点、易于热成形的特性,其软化点根据Bi2O3、P2O5不同含量的搭配组成可以低到880℃、860℃、840℃、800℃,这样的化学强化用玻璃基板,经过后续的化学强化过程可以制得超高强度的超薄玻璃基板,该超薄玻璃基板由于具有低软化点、易于热成形的特性,非常适用于非平面玻璃(即,异型玻璃)热成形,用于曲面电子设备的制备,例如移动通讯或者信息设备的壳体或屏幕的曲面结构等。Secondly, due to the composition of its components and components, it has a low softening point and is easy to be thermoformed. Its softening point can be as low as 880 ° C according to the combination of different contents of Bi 2 O 3 and P 2 O 5 . 860 ° C, 840 ° C, 800 ° C, such a chemical strengthening glass substrate, through the subsequent chemical strengthening process can produce ultra-high strength ultra-thin glass substrate, which has a low softening point, easy to thermoform Features, very suitable for thermoforming of non-planar glass (ie, shaped glass), for the preparation of curved electronic devices, such as mobile communication or the curved structure of the housing or screen of information equipment.

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。 The above is only the preferred embodiment of the present invention, and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. Within the scope.

Claims (10)

一种低软化点、易于热成形的化学强化用玻璃基板,所述低软化点、易于热成形的化学强化用玻璃基板的软化点低于900℃,其特征在于,包括骨干组分和辅助组分,所述骨干组分包括SiO2、Al2O3、Bi2O3、P2O5,所述辅助组分包括碱金属氧化物,以各组分在所述低软化点、易于热成形的化学强化用玻璃中所占的摩尔百分含量计,SiO2占50%~70%、Al2O3占5%~17%、Bi2O3占0.1%~15%,P2O5占0.1%~10%,所述Bi2O3与P2O5总和的摩尔百分含量为2.5%~22%,所述碱金属氧化物占5%~25%,且所述低软化点、易于热成形的化学强化用玻璃为非As材质。A glass substrate for chemical strengthening having a low softening point and being easily thermoformed, wherein the glass substrate for chemical strengthening having a low softening point and being easily thermoformed has a softening point of less than 900 ° C, and is characterized by comprising a backbone component and an auxiliary group The backbone component comprises SiO 2 , Al 2 O 3 , Bi 2 O 3 , P 2 O 5 , and the auxiliary component comprises an alkali metal oxide, and the components are at the low softening point, and are easy to heat. SiO 2 accounts for 50% to 70%, Al 2 O 3 accounts for 5% to 17%, and Bi 2 O 3 accounts for 0.1% to 15%, P 2 O, based on the mole percent of the glass for chemical strengthening. 5 accounts for 0.1% to 10%, the molar percentage of the total of Bi 2 O 3 and P 2 O 5 is 2.5% to 22%, the alkali metal oxide accounts for 5% to 25%, and the low softening The glass for chemical strengthening which is easy to be thermoformed is a non-As material. 根据权利要求1所述的低软化点、易于热成形的化学强化用玻璃基板,其特征在于,所述低软化点、易于热成形的化学强化用玻璃基板的软化点低于880℃,所述骨干组份中的Bi2O3的摩尔百分含量为0.1%~5%,P2O5的摩尔百分含量为0.1%~3.5%,Bi2O3与P2O5总和的摩尔百分含量为2.5%~8.5%。The glass substrate for chemical strengthening according to claim 1, wherein the softening point and the glass substrate for chemical strengthening which are easy to be thermoformed have a softening point of less than 880 ° C. The molar content of Bi 2 O 3 in the backbone component is 0.1% to 5%, the molar percentage of P 2 O 5 is 0.1% to 3.5%, and the molar ratio of Bi 2 O 3 to P 2 O 5 is 100. The content of the fraction is 2.5% to 8.5%. 根据权利要求1所述的低软化点、易于热成形的化学强化用玻璃基板,其特征在于,所述低软化点、易于热成形的化学强化用玻璃基板的软化点低于860℃,所述骨干组份中的Bi2O3的摩尔百分含量为0.1%~5%,P2O5的摩尔百分含量大于3.5%而小于或等于5%,Bi2O3与P2O5总和的摩尔百分含量为3.6%~10%。 The glass substrate for chemical strengthening according to claim 1, wherein the softening point and the glass substrate for chemical strengthening which are easy to be thermoformed have a softening point of less than 860 ° C. The molar content of Bi 2 O 3 in the backbone component is 0.1% to 5%, the molar percentage of P 2 O 5 is more than 3.5% and less than or equal to 5%, and the sum of Bi 2 O 3 and P 2 O 5 The molar percentage is 3.6% to 10%. 根据权利要求1所述的低软化点、易于热成形的化学强化用玻璃基板,其特征在于,所述低软化点、易于热成形的化学强化用玻璃基板的软化点低于840℃,所述骨干组份中的Bi2O3的摩尔百分含量为0.1%~5%,P2O5的摩尔百分含量大于5%而小于或等于10%,Bi2O3与P2O5总和的摩尔百分含量为5.1%~15%。The glass substrate for chemical strengthening according to claim 1, wherein the glass substrate for chemical strengthening having a low softening point and being easily thermoformed has a softening point of less than 840 ° C. The molar content of Bi 2 O 3 in the backbone component is 0.1% to 5%, the molar percentage of P 2 O 5 is more than 5% and less than or equal to 10%, and the sum of Bi 2 O 3 and P 2 O 5 The molar percentage is from 5.1% to 15%. 根据权利要求1所述的低软化点、易于热成形的化学强化用玻璃基板,其特征在于,所述低软化点、易于热成形的化学强化用玻璃基板的软化点低于800℃,所述骨干组份中的Bi2O3的摩尔百分含量大于7%而小于15%,P2O5的摩尔百分含量为0.1%~10%,Bi2O3与P2O5总和的摩尔百分含量为7.1%~22%。The glass substrate for chemical strengthening according to claim 1, wherein the glass substrate for chemical strengthening having a low softening point and being easily thermoformed has a softening point of less than 800 ° C. The molar percentage of Bi 2 O 3 in the backbone component is greater than 7% and less than 15%, the molar percentage of P 2 O 5 is 0.1% to 10%, and the molar ratio of Bi 2 O 3 to P 2 O 5 The percentage is from 7.1% to 22%. 根据权利要求1所述的低软化点、易于热成形的化学强化用玻璃基板,其特征在于,所述碱金属氧化物为K2O、Na2O、Li2O中的至少一种;其中K2O的摩尔百分含量不超过5%,Na2O或Li2O的摩尔百分含量不超过23.5%;当同时含有Na2O和Li2O时,Na2O占2.5%~21%、Li2O占5%~18%。The glass substrate for chemical strengthening according to claim 1, wherein the alkali metal oxide is at least one of K 2 O, Na 2 O, and Li 2 O; The molar percentage of K 2 O is not more than 5%, the molar percentage of Na 2 O or Li 2 O is not more than 23.5%; when both Na 2 O and Li 2 O are contained, Na 2 O is 2.5% to 21 % and Li 2 O account for 5% to 18%. 根据权利要求1所述的低软化点、易于热成形的化学强化用玻璃基板,其特征在于,所述碱金属氧化物包括Na2O和Li2O,以各组分在所述低软化点、易于热成形的化学强化用玻璃基板中所占的摩尔百分含量计,Na2O占2.5%~21%、Li2O占5%~18%。The low-softening point, easy thermoformable glass substrate for chemical strengthening according to claim 1, wherein the alkali metal oxide comprises Na 2 O and Li 2 O at a low softening point of each component , susceptible to chemical strengthening by thermoforming mole percent content of the glass substrate occupied, Na 2 O accounted for 2.5% ~ 21%, Li 2 O , 5% to 18%. 根据权利要求1所述的低软化点、易于热成形的化学强化用玻璃基板,其特 征在于,所述碱金属氧化物包括Na2O、Li2O和K2O,以各组分在所述低软化点、易于热成形的化学强化用玻璃基板中所占的摩尔百分含量计,Na2O占2.5%~21%、Li2O占5%~18%、K2O占0.1%~5%。A glass substrate for chemical strengthening which is low in softening point and which is easy to thermoform according to claim 1, wherein the alkali metal oxide comprises Na 2 O, Li 2 O and K 2 O, with each component being Na 2 O accounts for 2.5% to 21%, Li 2 O accounts for 5% to 18%, and K 2 O accounts for 0.1% of the mole percentage of the glass substrate for chemical strengthening which is low in softening point and easy to thermoform. ~5%. 根据权利要求1所述的低软化点、易于热成形的化学强化用玻璃基板,其特征在于,所述辅助组分还包括碱土金属氧化物,所述碱土金属氧化物为CaO和MgO中的至少一种,以各组分在所述化学强化用玻璃中所占的摩尔百分含量计,CaO不超过5%,MgO不超过7%。The low-softening point, easy thermoformable glass substrate for chemical strengthening according to claim 1, wherein the auxiliary component further comprises an alkaline earth metal oxide, the alkaline earth metal oxide being at least at least CaO and MgO One type, in terms of the mole percentage of each component in the glass for chemical strengthening, CaO does not exceed 5%, and MgO does not exceed 7%. 一种低软化点、易于热成形的化学强化用玻璃基板的制备方法,包括以下步骤:A method for preparing a glass substrate for chemical strengthening which has a low softening point and is easy to be thermoformed, and comprises the following steps: 提供权利要求1至9中任一项所述的低软化点、易于热成形的化学强化用玻璃基板的组分对应的原材料,并按照最终获得的低软化点、易于热成形的化学强化用玻璃基板中各组分的摩尔百分含量为准设置上述原材料配比混合,将所述混合物放入坩埚或熔炉,搅拌均匀;The raw material corresponding to the composition of the glass substrate for chemical strengthening of the low-softening point and the thermoforming which is easy to be thermoformed according to any one of claims 1 to 9, and the glass for chemical strengthening which is easy to be thermoformed according to the finally obtained low softening point Mixing the above raw materials in proportion to the molar percentage of each component in the substrate, placing the mixture in a crucible or a furnace, and stirring uniformly; 在1400-1630℃下,加热使所述混合物熔化,澄清得到熔融的玻璃液;Heating at 1400-1630 ° C to melt the mixture and clarify to obtain a molten glass liquid; 将所述熔融的玻璃液进行成形处理,缓慢冷却后并进行退火,得到所述的低软化点、易于热成形的化学强化用玻璃基板。 The molten glass liquid is subjected to a forming treatment, and is slowly cooled and then annealed to obtain the glass substrate for chemical strengthening which is low in softening point and which is easily thermoformed.
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101891384A (en) * 2009-11-20 2010-11-24 长春理工大学 Optical glass containing 68-85% Bi2O3
CN103328396A (en) * 2011-01-18 2013-09-25 日本电气硝子株式会社 Tempered glass, and tempered glass plate

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101891384A (en) * 2009-11-20 2010-11-24 长春理工大学 Optical glass containing 68-85% Bi2O3
CN103328396A (en) * 2011-01-18 2013-09-25 日本电气硝子株式会社 Tempered glass, and tempered glass plate

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