WO2018087864A1 - Information display device, information display system, and display screen control method - Google Patents
Information display device, information display system, and display screen control method Download PDFInfo
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- WO2018087864A1 WO2018087864A1 PCT/JP2016/083390 JP2016083390W WO2018087864A1 WO 2018087864 A1 WO2018087864 A1 WO 2018087864A1 JP 2016083390 W JP2016083390 W JP 2016083390W WO 2018087864 A1 WO2018087864 A1 WO 2018087864A1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B23/00—Testing or monitoring of control systems or parts thereof
- G05B23/02—Electric testing or monitoring
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- G—PHYSICS
- G06—COMPUTING OR CALCULATING; COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
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- G—PHYSICS
- G06—COMPUTING OR CALCULATING; COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Definitions
- This invention monitors the state of external input devices such as switches and sensors provided in various control devices and equipment, including programmable logic controllers (hereinafter referred to as PLC (Programmable Logic Controller)) that control production facilities in factories.
- PLC programmable logic controller
- the present invention relates to an information display device, an information display system, and a display screen control method that display at timing.
- productivity can be improved due to the effects such as early detection and handling of problems and improvement of worker awareness. Improvement is expected.
- visualization of production results and progress is effective as a means of timely information grasping at production sites, and an apparatus called “ANDON” using an electric bulletin board has already been widely used.
- Andon displays numerical information such as production targets and production results, and displays the operating status and abnormal status of each part of the production line with lamps. It is used according to the nature.
- an ANDON system that displays information using computer graphics using a personal computer or a dedicated controller has been commercialized.
- planners determine responsible for the factory of production planning, which any line for any number production which products the next day It is necessary to operate according to a production plan such as operating at a timing.
- a production plan management method is generally operated before the introduction of the ANDON system.
- the ANDON system is newly introduced to promote “visualization”, the existing production plan input system is used. Smooth cooperation is required.
- the system is developed in-house and customized according to the company rather than the commercial ANDON system, but in this case, the development cost is generally higher than when using the commercial product as it is.
- companies with limited development budgets can be a barrier to adoption.
- Patent Document 1 discloses a technique of using a Web server to distribute and display collected information to a plurality of display terminals.
- Patent Document 2 relates to a control system including a client device, and includes a public server unit that can display a unit screen that is different from the unit screen currently displayed on a programmable display, and is currently being displayed from a project file.
- the display tag related to the unit screen is extracted, and for each display tag, the state of the device related to the display tag is obtained for each display tag, and the graphic of the expression format specified by the display tag is obtained.
- a technique for displaying an alarm is disclosed.
- a Web browser is mounted on the client device in the public server, and the state of the control device connected to the programmable display is disclosed to the client device through the Web server function, and the client device A mechanism for displaying a screen is disclosed.
- This technology also shows that information displayed on the client device is dynamically updated based on device information collected by a programmable display serving as a server using an applet.
- Patent Literature 3 discloses a technique for displaying live information arbitrarily in addition to predetermined content.
- the production plan is input using a dedicated tool, the production results obtained from the production equipment and the comparison with the plan are displayed on a large screen, and the collected production status is a personal computer that serves as a server.
- the function of collecting and listing the information is disclosed.
- a layout for information display on a personal computer serving as a server is determined in advance, and it is not assumed that the user will customize it.
- Patent Document 1 can divide a layer that collects information from a layer that visualizes it and use Web server technology to collect and display information in an arbitrary layout. For example, presentation of information depending on timing, such as procedure display related to setup change and notification of an event, is not disclosed.
- Patent Document 2 shows a means for dynamically updating, for example, a graph display on a display screen of a client device, a mechanism for dynamically switching the display screen is not disclosed. .
- peripheral devices such as a large screen monitor and a PC for operating the system will be introduced for the purpose of displaying production results and equipment operating status. It has not yet reached a high value-added system that includes the presentation of additional information.
- the present invention has been made in view of the above, and in addition to the operating status of production facilities and production results, additional information such as matters to be transmitted to workers on the production site and work instructions according to production progress.
- An object of the information display system to be provided is to provide an information display system having a degree of freedom in accordance with a user's usage environment.
- the present invention is a display screen displayed on a display device, which is a screen of a production status screen representing the production status of a factory and an external content display screen representing event details.
- Screen information that is data, schedule information in which a display method of the production status screen and the external content display screen is defined, and a value of an external input device that changes depending on the production status of the factory, or
- a processing unit that receives information from a factory control device and constructs a display screen to be displayed on the display device based on the production status screen and the external content display screen.
- the addition of an information display system capable of presenting additional information such as items to be communicated to workers on the production site and work instructions according to production progress, in addition to the operating status and production results of production facilities Value can be improved.
- FIG. 1 is a diagram of a configuration of an entire system according to an embodiment of the present invention.
- the component diagram of content data The figure which showed the structure of the production state screen set.
- the figure which showed the structure of production plan information The figure which showed the example of a display of the production condition containing a manufacturing triangle figure.
- the figure which showed the example of a display of a production condition including the figure which modeled the whole image of a production facility and showed the operation state of the equipment which comprises a production facility.
- FIG. 1 is a diagram showing a configuration of an entire information display system according to an embodiment of the present invention.
- an information display system 1 according to the present invention includes an information display server 100, an information display client 200, The external input device 300 and the control device 400 are connected to the information display server 100. Also, a content setting device 500 and a screen creation device 600 for making settings for the information display server 100 are prepared.
- FIG. 2 is a diagram of an internal configuration of the information display server and related devices / devices in the vicinity thereof.
- the information display server 100 includes a communication interface 1 (151) that communicates with a control device 400 such as a PLC that manages the current production results, the number of defective products, the operating status of the apparatus, and alarms from the production facility.
- a control device communication processing unit 113 including a communication driver that implements a communication protocol for communicating with the communication device.
- a signal from an external input device 300 such as a photoelectric sensor that detects a finished product of the production device is received and the number is counted.
- An external input interface 150 is provided. Whether to communicate with the control device 400 via the communication interface 1 (151), to connect the external input device 300 via the external input interface 150, or to use both together, the optimum form can be selected depending on the application system. .
- the information display server 100 also includes, for example, a function screen program 180 that defines the behavior of the information display server, content data 181 relating to production plans and signage, production data collected by the information display server, log data 182 such as device alarms, and the like. Can be connected to an external storage medium 114 such as a flash memory. Although the configuration in which the external storage medium 114 is provided in the information display server has been described here, an external storage device or database connected via a network such as Ethernet (registered trademark) may be used.
- a network such as Ethernet (registered trademark)
- the internal processing unit 112 interprets various kinds of information of the information display server 100, performs screen display on the LCD 110 with a touch panel and interpretation of operation input through the server display operation processing unit 111, and performs control device communication processing unit 113 and external input. Information is exchanged with various external devices through the device processing unit 117. Further, the function screen program 180 and the content data 181 stored in the external storage medium 114 are interpreted by the client processing unit 115, and information such as production results and apparatus status obtained from various external devices through the internal processing unit 112, and log data. Based on 182, display screen information 183 to be presented to the information display client 200 is constructed. The constructed display screen information 183 is distributed to the information display client 200 through the communication interface 2 (152) by the Web server 116 that communicates in the Hyper Text Transfer Protocol (HTTP) format.
- HTTP Hyper Text Transfer Protocol
- the communication interface 2 (152) is generally Ethernet (registered trademark).
- the display screen information 183 handled by the Web server 116 is described in an HTML (Hyper Text Markup Language) format.
- HTML5 Hyper Text Markup Language
- the communication interface 1 (151) and the communication interface 2 (152) are used not only for communication with the control device 400 and the information display client 200, but also for communication with the content setting device 500 and the screen creation device 600, respectively. .
- the information display server 100 for example, a device provided with a communication driver with a PLC and an external input interface in advance, such as an industrial programmable display, is preferably provided with the above-mentioned various functions as an industrial application.
- the product is not particularly limited as long as it has an equivalent function.
- the information display client 200 includes a communication interface for communicating with the information display server, a display screen, an input device such as a touch panel, and a Web browser that interprets and displays client display content distributed by the information display server, for example. It is a device such as a monitor, a tablet-type terminal, or a personal computer, and its form is not particularly limited.
- the content setting device 500 is a device for creating and editing content data 181 such as a production plan and a bulletin board, and is a computer device such as a personal computer or a tablet terminal provided with a content editing tool 510.
- the screen creation device 600 includes a screen design tool 610 for creating and editing the function screen program 180, and is a computer device such as a personal computer or a tablet terminal.
- the content data 181 includes a screen information set 1000 that defines a series of screens to be displayed and display contents, and schedule information 1100 that defines a display method and switching timing of each screen.
- the screen information set 1000 includes a production status screen set 1010 that displays the operating status and production status of the production facility, and an external content screen set 1020 that is used for notifying workers and other items on the production site of events and communication items.
- the schedule information 1100 includes a screen set-specific steady transition schedule 1110 that defines screen transition conditions for each screen set, production plan information 1120 required for screen display included in the production state screen set, and an external content display screen set.
- An event schedule 1130 that defines display timing, and an operation time schedule 1140 that is common and regular schedule information in production facilities such as operation time / break time and work shift are included.
- FIG. 4 shows the configuration of the production status screen set 1010.
- the production status screen set 1010 for example, a plurality of screens for displaying the work progress status of the product currently being processed and the operating status of the apparatus are defined, and each screen is referred to as a production status monitor screen 1011.
- Each production status monitor screen 1011 is associated with the production plan information 1120, log data 182, current production results obtained from the external input device 300 and the control device 400, and the operation status of the apparatus.
- FIG. 5 shows the configuration of the external content display screen set 1020.
- the external content display screen set 1020 for example, a plurality of screen templates for transmitting break time event information, work transmission items, and the like are defined, which are referred to as an external content display screen 1021.
- External content 1022 such as a still image / moving image / character string is inserted and displayed on the external content display screen 1021 depending on the situation.
- FIG. 6 shows the configuration of the steady transition schedule 1110 for each screen set.
- the screen set-specific steady transition schedule 1110 is information defining transition conditions of screens for switching the screen display when two or more screens are defined in each screen set. For example, when there are screens A, B,... Ns in the screen set, screen A is 30 seconds later, screen B is 15 seconds later, and screen Ns is the rise of the value of a predetermined device memory of the control device.
- a condition such as (change from OFF to ON) is detected in advance, a plurality of screens defined in the screen set are automatically switched sequentially.
- FIG. 7 shows the configuration of the production plan information 1120.
- the production plan information 1120 for example, information such as a model name for identifying a product in a certain lot, product information in which the number of productions per lot, standard work time, and the like are defined, a scheduled work start time, and the like are defined. Start conditions and work end conditions are defined.
- the content of the production plan information is not limited to the above because the index varies depending on the nature of the production facility and the type of industry.
- production plan information includes the product model name, the number of lots to be produced, the number of productions per lot, the standard time for product production, the equipment to be used, the worker in charge, the required materials, the scheduled work start time, The scheduled completion time is defined.
- production performance information includes information such as the number of non-defective / defective products after the start of lot production, elapsed time, work stoppage time, production equipment / device abnormality, remaining number of members, and the like.
- the information display server 100 stores the production plan information 1120 in the external storage medium 114. Further, the production result information is acquired by the information display server from the control device 400 such as a PLC that controls the production facility and the external input device 300 such as a sensor. Based on this information, a screen for displaying information as shown below is prepared. These screens are defined as a function screen program 180, distributed to the information display client 200 through the Web server 116 of the information display server 100, and the information display client displays the contents thereof, for example, for workers on the production site. It is used to convey current production status and instructions on a large screen in a timely manner, and to quickly communicate production status and equipment abnormalities with a tablet terminal etc. to the team leader / line leader who manages the site. These series of screens are referred to herein as “production equipment status display” and are registered in the production status screen set 1010.
- FIG. 8 is a screen that displays the planned production value and the current production performance as a graph (manufacturing triangle diagram) and a numerical value. In this example, an apparatus abnormality and event history are further displayed.
- FIG. 9 is an example of a screen showing the difference between the actual production and the plan only with larger numerical values.
- FIG. 10 is an example of a screen with a diagram schematically showing an overall image of a production facility composed of a plurality of devices and cells, and showing and distinguishing the operating status and abnormal status of each element by hatching or the like.
- FIG. 11 is an example of a screen that displays a history of events such as device abnormality, warning, and operation start.
- instruction information and notification information for various workers working at the production site as shown in FIGS. It has an external content display function that displays it at a timing independent of production results.
- the content displayed by the external content display function can take any form that can be supported by the information display client, such as character information, images, and moving images.
- a content to be displayed in one event it has a plurality of sub contents, and these are continuously switched and displayed.
- the external content display screen set 1020 displayed as external content will be described below.
- the external content display screen set 1020 defines the following series of screens on which external content 1022 as shown in FIG. 12 can be inserted and displayed.
- a content composition result screen is displayed by inserting external content such as an image file into a template screen.
- a clock is displayed on the upper right of the template screen, and image type content prepared as an external file is synthesized there.
- menu buttons and other typical information may be arranged on the template. Is possible.
- the image-type content is not limited to a still image, and can be a moving image file or character string information.
- the information display system normally displays one of the screens of the production state display screen set 1010, but when a predetermined condition is satisfied, the display is switched to the external content screen set 1020 corresponding to the condition.
- This switching condition is set as an event schedule 1130 that is a part of the content data 181 and is recorded in the external storage medium 114 of the information display server 100.
- the display switching condition to the external content screen set defined in the event schedule 1130 the following condition is given, and the display is switched when the condition is satisfied.
- Rise When a bit value of a predetermined device memory such as a PLC or a contact value of an external input interface changes from OFF to ON.
- Falling When the bit value of a predetermined device memory such as PLC or the contact value of the external input interface changes from ON to OFF.
- Time When the current time is a predetermined time. Fixed period: When the specified time has elapsed. For example, when 1 hour is set, the condition is satisfied every hour.
- Range When a value of a predetermined device memory such as a PLC or a value such as a production record obtained and counted from the external input interface reaches a predetermined value.
- the rise and fall can be used for notification of occurrence of an unexpected operation such as an alarm occurrence or an emergency evacuation when the occurrence timing of an event is not specified.
- the time can be used to display events for which the time can be defined in advance, such as information on break times and notification of visits to factory visitors.
- the fixed period can be used for regularly alerting workers.
- the range can be used, for example, for a setup change instruction for starting the next setup when the production performance is less than the plan, or for a notification of member replenishment preparation when the stock of the member is reduced.
- Examples of applications of the external content display screen set 1020 include the following screens.
- Event notification screen Displays information such as information on well-being events during breaks. When there are a plurality of communication items / communication items, a plurality of sub contents are prepared, and these are continuously switched and displayed at predetermined intervals.
- Visitor schedule screen (see Figure 13): Display regular events that require alerts to workers, such as plant visits. Since it is only necessary to prepare a predetermined form and replace the scheduled visit time and visitor name, editing of the content becomes easier compared to the event notification screen.
- Setup change screen (see Fig. 14): Display work setup instructions. Notifies parts required for setup change, devices to be prepared, and settings. On the large screen, an overview of the setup change can be notified, and detailed information can be notified by each person in charge using a tablet terminal or the like.
- FIG. 15 shows an operation example of switching each screen set.
- the production of the product 1 is started at 08:30, and at that time, the production state display screen set 1010 is used to display information regarding the production of the product 1 and the equipment.
- information about product 2 is displayed from 10:45
- information about product 3 is displayed from 14:30.
- the working time schedule 1140 is set with break times from 10:00 to 10:20, 12:00 to 12:45, and 15:00 to 15:20, during which the progress of the production plan is stopped.
- a factory visitor is scheduled to visit as an event 1 at 09:30, and at that timing, the visitor schedule screen of the external content screen set 1020 is displayed for a certain period of time.
- another event 2 is displayed, which is a guide for a product sales promotion on the premises.
- a sudden device failure occurs at 13:55, and a work instruction for responding to the failure is displayed.
- a setup change screen defined as an external content screen set is displayed at a predetermined timing before switching the manufacturing object to the product 2 and the product 3, respectively, and the work shift to the next product is promoted.
- the information display server 100 periodically determines event conditions based on the event schedule 1130 (S001).
- S001 the event schedule 1130
- the screen set of the event with the highest priority among the events that are occurring is set as a display target (S003).
- S004 the production plan information, the currently produced product and the production status are acquired (S004), and the screen of the production status screen set 1010 corresponding to the information is displayed (S005).
- external files such as a plurality of screens included in each screen set and image type content to a template screen in the external content screen set can be automatically switched, for example, in a fixed time.
- the conditions for switching include those equivalent to the display switching conditions for the external content screen set defined in the event schedule 1130.
- the screen distributed by the information display server 100 to the information display client 200 can be prepared according to the form of the information display client 200.
- a screen large monitor screen
- a tablet terminal screen carried by the team leader or line leader to check each time are prepared.
- a screen corresponding to each can be presented.
- Such additional information is displayed not only on a large screen, but also on a portable terminal device such as a tablet terminal or a personal computer in an office, so that information can be presented more timely to, for example, on-site managers and maintenance personnel. Higher productivity improvement can be expected.
- the information display system configured in this way is ideal for workers working at production sites, team leaders who manage them, line leaders, and managers and managers who understand the production status of the entire factory.
- additional information such as production status and related events can be presented.
- This timely and effective presentation of information can be expected to speed up the handling of troubles and improve the production efficiency by raising the awareness of workers, resulting in an improvement in productivity.
- grasping the current production performance in a timely manner by the ANDON system is expected to lead to an increase in work efficiency due to effects such as raising awareness of the target for the worker.
- the situation when a trouble occurs in the facility can be communicated, it will lead to a reduction in downtime and an improvement in productivity.
- the set-up can be started at an appropriate timing, smooth changeover can be performed, and the line operating rate can be increased.
- SYMBOLS 1 Information display system 100 Information display server, 110 LCD with a touch panel, 111 Server display operation processing part, 112 Internal processing part, 113 Control apparatus communication processing part, 114 External storage medium, 115 Client processing part, 116 Web server, 117 External input device processing unit, 150 external input interface, 151 communication interface 1, 152 communication interface 2, 180 function screen program, 181 content data, 182 log data, 183 display screen information, 200 information display client, 201 Web browser, 300 external Input device (sensor, etc.), 400 control device (PLC, etc.), 500 content setting device, 510 content editing tool, 600 screen creation device, 610 screen Total tool, 1000 screen information set, 1010 production status screen set, 1020 external content display screen set, 1021 external content display screen, 1022 external content, 1100 schedule information, 1110 regular transition schedule by screen set, 1120 production plan information, 1130 event Schedule, 1140 Operating time schedule.
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Abstract
Description
この発明は、工場の生産設備を制御するプログラマブルロジックコントローラ(以降PLC(Programmable Logic Controller)と記す)をはじめとする各種制御装置や設備に設けられたスイッチ・センサ等の外部入力デバイスの状態を監視することで、生産設備の生産状況や設備の稼働状況を収集し、大型ディスプレイやタブレット端末等の画面に収集した生産状況に関する情報を表示するとともに、任意に定めたイベント情報等の情報を所定のタイミングで表示する、情報表示装置及び情報表示システム並びに表示画面制御方法に関するものである。 This invention monitors the state of external input devices such as switches and sensors provided in various control devices and equipment, including programmable logic controllers (hereinafter referred to as PLC (Programmable Logic Controller)) that control production facilities in factories. By collecting the production status of the production facility and the operation status of the facility, the information on the production status collected on the screen of a large display or tablet terminal is displayed, and information such as event information that is arbitrarily defined The present invention relates to an information display device, an information display system, and a display screen control method that display at timing.
工場において、部品手配、製品製造、保守、出荷含めた生産状況の「見える化」(情報の可視化)を行うことで、問題の早期発見・対処、作業者の意識向上などの効果により生産性の向上が期待されている。
とくに、生産実績や進捗の見える化は、生産現場におけるタイムリーな情報把握の手段として有効であり、すでに電光掲示板を用いた「アンドン」と呼ばれる装置が広く普及している。
アンドンには、生産目標・生産実績等の数値情報の表示を表示したり、生産ラインを構成する各箇所の稼働状況・異常状況をランプによって表示したり、いくつかの表示形態が、工場の規模や性質に応じて用いられている。
また、こうした電光掲示板方式のほか、パソコンや専用のコントローラを用い、コンピュータグラフィックスにより情報表示を行うアンドンシステムも製品化されている。
By visualizing the production status including parts arrangement, product manufacturing, maintenance, and shipping (visualization of information) in the factory, productivity can be improved due to the effects such as early detection and handling of problems and improvement of worker awareness. Improvement is expected.
In particular, visualization of production results and progress is effective as a means of timely information grasping at production sites, and an apparatus called “ANDON” using an electric bulletin board has already been widely used.
Andon displays numerical information such as production targets and production results, and displays the operating status and abnormal status of each part of the production line with lamps. It is used according to the nature.
In addition to the electronic bulletin board system, an ANDON system that displays information using computer graphics using a personal computer or a dedicated controller has been commercialized.
アンドンシステムのうち、生産計画に対する実績を表示するものについては、例えば実生産を行う前日に、工場の生産計画を担う計画担当者が定める、翌日にどの製品を何台生産するためどのラインをどのタイミングで稼働させる、といった生産計画に従って動作させる必要がある。
こうした生産計画の管理方法は、アンドンシステム導入前から運用されているのが一般的であり、新たに「見える化」を促進するためにアンドンシステムを導入する場合、既存の生産計画の入力システムとのスムーズな連携が求められる。
このため、市販品のアンドンシステムではなく、自前でシステムを開発し、自社に合わせたカスタマイズを施されることも多いが、この場合、市販品をそのまま使う場合に比べ一般に開発コストが高くなるため、とくに開発予算に制限のある企業では導入の障壁となりうる。
Among the Andon system, for those that displays the actual results for the production plan, for example, the day before the actual production, planners determine responsible for the factory of production planning, which any line for any number production which products the next day It is necessary to operate according to a production plan such as operating at a timing.
Such a production plan management method is generally operated before the introduction of the ANDON system. When the ANDON system is newly introduced to promote “visualization”, the existing production plan input system is used. Smooth cooperation is required.
For this reason, it is often the case that the system is developed in-house and customized according to the company rather than the commercial ANDON system, but in this case, the development cost is generally higher than when using the commercial product as it is. In particular, companies with limited development budgets can be a barrier to adoption.
また、生産計画の入力のみでなく、表示する画面のレイアウトや情報をカスタマイズし、生産現場に最適化した情報を表示したいという要望もある。こうした要望に対しては、例えば化学プラント等大規模な設備では多く用いられているSCADA(Supervisory Control And Data Acquisition, 監視制御システム)等で、収集した情報を任意のレイアウトでグラフや数値で表示したり、一般の工場で広く用いられる表示操作端末であるプログラマブル表示器の画面をRGB映像信号により大型モニタに接続し、プログラマブル表示器が収集した情報をグラフィカルに表示したりすることで、表示する情報やデザインのカスタマイズの容易化を図る場合もある。
そして、例えば特許文献1では、Webサーバを活用し、収集した情報を複数の表示端末に配信し、表示する手法が開示されている。
Further, there is a demand not only for inputting a production plan but also for displaying information optimized for a production site by customizing the layout and information of a screen to be displayed. In response to these demands, for example, SCADA (Supervisory Control And Data Acquisition), which is often used in large-scale facilities such as chemical plants, displays the collected information in graphs and numerical values in an arbitrary layout. Information displayed by connecting the screen of a programmable display, which is a display operation terminal widely used in general factories, to a large monitor using RGB video signals and displaying the information collected by the programmable display graphically In some cases, it may be easier to customize the design.
For example,
また、特許文献2には、クライアント装置を備える制御システムに関するもので、プログラマブル表示器で現在表示している単位画面とは異なる単位画面を表示できる公開サーバ部を備え、プロジェクトファイルから、現在表示中の単位画面に関連する表示タグを抽出すると共に、予め定められた周期毎に、各表示タグについて、当該表示タグに関連するデバイスの状態を取得し、表示タグで指定された表現形式の図形を、表示部の画面上の表示タグで指定された領域へ表示することと、アクティブ状態にあるアラームを示すデータを、データ蓄積部から読み出し、例えば、各アラームを示す文字列などの形式で、読み出したアラームを表示する技術が開示されている。
ここで、公開サーバで、クライアント装置にはWebブラウザが搭載されていることが想定され、プログラマブル表示器に接続された制御機器の状態を、Webサーバ機能を通じてクライアント装置に公開し、クライアント装置でその画面を表示する仕組みが開示されている。また、この技術では、アプレットを用いて、サーバとなるプログラマブル表示器が収集した機器の情報に基づきクライアント装置に表示する情報を動的に更新することが示されている。
Here, it is assumed that a Web browser is mounted on the client device in the public server, and the state of the control device connected to the programmable display is disclosed to the client device through the Web server function, and the client device A mechanism for displaying a screen is disclosed. This technology also shows that information displayed on the client device is dynamically updated based on device information collected by a programmable display serving as a server using an applet.
一方、大画面モニタ等でグラフィカルな情報を表示できる場合、生産状況の表示だけではなく、たとえばその日の行事案内等の連絡事項など掲示板的な情報を同じ画面で表示することで、省スペース化とインフラの有効活用につながると考えられる。こうした掲示板的な情報のみを表示する装置としては、いわゆる「デジタルサイネージ」製品が普及しており、こうした製品では所定の時間に所定のコンテンツを自動的に切り換えながら表示するのが一般的であるが、あらかじめ定めたコンテンツのほか任意にライブ情報を表示する技術が例えば特許文献3に開示されている。 On the other hand, when graphical information can be displayed on a large screen monitor, etc., not only the production status, but also the information on the bulletin board, such as information on events for the day, can be displayed on the same screen, saving space. It is thought to lead to effective use of infrastructure. As a device that displays only such bulletin board-like information, a so-called “digital signage” product is widely used. In such products, it is common to display while automatically switching a predetermined content at a predetermined time. For example, Patent Literature 3 discloses a technique for displaying live information arbitrarily in addition to predetermined content.
従来のアンドンシステムでは、生産計画の入力を専用のツールで実施し、また、生産設備から取得した生産実績と計画との比較を大画面に表示するほか、収集した生産状況を、サーバとなるパソコンに集約し一覧する機能が開示されている。
しかし、サーバとなるパソコンでの情報表示についてはレイアウトがあらかじめ定められており、ユーザがカスタマイズすることは想定されていない。
In the conventional ANDON system, the production plan is input using a dedicated tool, the production results obtained from the production equipment and the comparison with the plan are displayed on a large screen, and the collected production status is a personal computer that serves as a server. The function of collecting and listing the information is disclosed.
However, a layout for information display on a personal computer serving as a server is determined in advance, and it is not assumed that the user will customize it.
具体的には、特許文献1の技術は、情報を収集するレイヤとそれを可視化するレイヤとを分け、Webサーバ技術を用いることで、任意のレイアウトで情報を集約し表示することができるが、例えば段取り替えに関する手順表示や、イベントの通知など、タイミングに依存した情報の提示については開示されていない。
Specifically, the technology of
また、特許文献2の技術は、あるクライアントの装置の表示画面において例えばグラフの表示を動的に更新する手段が示されているが、表示する画面の動的な切換えの仕組みは開示されていない。
Further, although the technique of
また、特許文献3の技術にあるデジタルサイネージのシステムでは、あらかじめ用意されたコンテンツやライブ画像の配信を、所定のタイミングで実施することが一般的だが、例えば生産設備の異常が発生した場合や、生産の進捗に応じたコンテンツの切換えのように、工場の生産状況に応じた情報提示手段は配慮されていない。 In addition, in the digital signage system in the technology of Patent Document 3, it is common to perform distribution of content and live images prepared in advance at a predetermined timing. For example, when an abnormality occurs in a production facility, Information presentation means according to the production status of the factory is not considered, such as switching of content according to the progress of production.
すなわち、アンドンシステムを工場に導入する場合でも、生産実績や設備の稼働状況を表示する用途のために大画面モニタやシステムを稼働させるためのパソコン等周辺機器を導入することになり、上述したとおり付加情報の提示を含んだ高付加価値なシステムには至っていない。 In other words, even when the ANDON system is installed in the factory, peripheral devices such as a large screen monitor and a PC for operating the system will be introduced for the purpose of displaying production results and equipment operating status. It has not yet reached a high value-added system that includes the presentation of additional information.
本発明は、上記を鑑みてなされたものであって、生産設備の稼働状況や生産実績に加え、生産現場の作業者への伝達事項や、生産進捗に応じた作業指示など付加的な情報を提供する情報表示システムにおいて、ユーザの使用環境に合わせて自由度を持つ情報表示システムを提供することを目的とする。 The present invention has been made in view of the above, and in addition to the operating status of production facilities and production results, additional information such as matters to be transmitted to workers on the production site and work instructions according to production progress. An object of the information display system to be provided is to provide an information display system having a degree of freedom in accordance with a user's usage environment.
上述した課題を解決し、目的を達成するために、本発明は、表示装置に表示する表示画面であって、工場の生産状態を表わす生産状態画面、及びイベント内容を表わす外部コンテンツ表示画面の画面データである画面情報と、前記生産状態画面及び外部コンテンツ表示画面の表示方法が定義されたスケジュール情報と、を有する記憶手段と、前記工場の生産状態で変化する外部入力デバイスの値、又は、前記工場の制御機器からの情報を受け付け、前記生産状態画面及び外部コンテンツ表示画面に基づき、前記表示装置に表示する表示画面を構築する処理部と、を備える。 In order to solve the above-described problems and achieve the object, the present invention is a display screen displayed on a display device, which is a screen of a production status screen representing the production status of a factory and an external content display screen representing event details. Screen information that is data, schedule information in which a display method of the production status screen and the external content display screen is defined, and a value of an external input device that changes depending on the production status of the factory, or A processing unit that receives information from a factory control device and constructs a display screen to be displayed on the display device based on the production status screen and the external content display screen.
本発明の情報表示システムにより、生産設備の稼働状況や生産実績に加え、生産現場の作業者への伝達事項や、生産進捗に応じた作業指示など付加的な情報を提示できる情報表示システムの付加価値を向上することが出来る。 With the information display system of the present invention, the addition of an information display system capable of presenting additional information such as items to be communicated to workers on the production site and work instructions according to production progress, in addition to the operating status and production results of production facilities Value can be improved.
以下、本発明の実施の形態について図を交えて説明する。
実施の形態1.
図1は、この発明の実施例に関わる情報表示システム全体の構成を示した図であり、図に示すように、本発明における情報表示システム1は、情報表示サーバ100と、情報表示クライアント200、情報表示サーバ100に接続される外部入力デバイス300および制御機器400から構成される。
また、情報表示サーバ100に対する設定を行うコンテンツ設定装置500、画面作成装置600が用意されている。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is a diagram showing a configuration of an entire information display system according to an embodiment of the present invention. As shown in the figure, an
Also, a
図2は、情報表示サーバの内部構成とその周辺の関連機器・装置の図であり、本図を用いて、情報表示サーバ100のより詳細な構成を説明する。
情報表示サーバ100には、生産設備から現在の生産実績や不良品数、装置の稼働状況、アラームなどを管理するPLCなどの制御機器400と通信する通信インタフェース1(151)を備え、かつ制御機器400と通信を行うための通信プロトコルを実装した通信ドライバを含む制御機器通信処理部113を備える。
また、PLCのような制御機器400により生産情報を管理しない装置に対しては、例えば生産装置の完成品を検出する光電センサなどの外部入力デバイス300からの信号を受け、数をカウントするための外部入力インタフェース150を備える。
通信インタフェース1(151)により制御機器400と通信するか、外部入力インタフェース150により外部入力デバイス300を接続するかは、あるいは両方を併用するかは、適用システムによって最適な形態を選択することができる。
FIG. 2 is a diagram of an internal configuration of the information display server and related devices / devices in the vicinity thereof. A more detailed configuration of the
The
For a device that does not manage production information by a
Whether to communicate with the
また、情報表示サーバ100は、例えば、情報表示サーバの挙動を定義する機能画面プログラム180、生産計画やサイネージに関するコンテンツデータ181、情報表示サーバが収集した生産実績や装置のアラーム等のログデータ182等を保持するフラッシュメモリ等の外部記憶媒体114を接続することも可能である。
なお、ここでは外部記憶媒体114が情報表示サーバ内に備えられた構成について説明しているが、たとえばEthernet(登録商標)等のネットワークで接続された外部記憶装置やデータベースであっても構わない。
The
Although the configuration in which the
内部処理部112は、情報表示サーバ100の各種情報を解釈し、サーバ用表示操作処理部111を通じてタッチパネル付きLCD110に対する画面表示や、操作入力の解釈を行ったり、制御機器通信処理部113や外部入力デバイス処理部117を通じて、各種外部機器との情報交換を行ったりする。
また、外部記憶媒体114に格納された機能画面プログラム180、コンテンツデータ181は、クライアント処理部115により解釈され、内部処理部112を通じ各種外部機器から得られる生産実績や装置状態等の情報やログデータ182に基づいて、情報表示クライアント200に提示する表示画面情報183を構築する。
構築された表示画面情報183は、HTTP(Hyper Text Transfer Protocol)形式で通信するWebサーバ116により、通信インタフェース2(152)を通じて、情報表示クライアント200に配信される。ここで通信インタフェース2(152)は、Ethernet(登録商標)であることが一般的である。
The
Further, the
The constructed
Webサーバ116で扱う表示画面情報183は、HTML(Hyper Text Markup Language)形式記述される。本発明の情報表示システムにおいては、情報表示サーバ100側から情報表示クライアント200のコンテンツを動的に制御できるHTML5等の仕組みを備えることを想定するが、Web技術は進歩が著しく、同等以上の技術であればこれに限定するものではない。
The
なお、通信インタフェース1(151)や通信インタフェース2(152)は、それぞれ上記の制御機器400や情報表示クライアント200との通信のほか、コンテンツ設定装置500や画面作成装置600との通信にも用いられる。
The communication interface 1 (151) and the communication interface 2 (152) are used not only for communication with the
ここで、情報表示サーバ100は、たとえば産業用のプログラマブル表示器のような、あらかじめPLCとの通信ドライバや外部入力インタフェースを備えた装置に、上記の各種機能を備えたものが産業用途としては好適と考えられるが、同等の機能を備えたものであれば、特にその製品を限定しない。
Here, as the
一方、情報表示クライアント200は、情報表示サーバと通信するための通信インタフェースと表示画面、タッチパネル等の入力装置、情報表示サーバが配信するクライアント用表示コンテンツを解釈表示するWebブラウザを備えた、例えば大型モニタやタブレット型端末、パソコン等の装置であり、とくにその形態を限定しない。
また、コンテンツ設定装置500は、生産計画や掲示板等のコンテンツデータ181を作成編集するための装置であり、コンテンツ編集ツール510を備えた、パソコンやタブレット端末などのコンピュータ装置である。
また、画面作成装置600は、機能画面プログラム180を作成編集するための画面設計ツール610を備えた装置であり、パソコンやタブレット端末などのコンピュータ装置である。
On the other hand, the
The
The
図3に示すように、コンテンツデータ181には、表示する一連の画面や表示内容を定義する画面情報セット1000と、各画面の表示方法や切換えタイミングを定義するスケジュール情報1100を含む。
画面情報セット1000には、生産設備の稼働状況や生産状態を表示する生産状態画面セット1010と、生産現場の作業者などにイベントや伝達事項を通知するのに用いる外部コンテンツ画面セット1020が含まれる。
スケジュール情報1100には、画面セットごとの画面遷移条件を定めた画面セット別定常遷移スケジュール1110と、生産状態画面セットに含まれる画面表示で必要となる生産計画情報1120と、外部コンテンツ表示画面セットの表示タイミングを定義するイベントスケジュール1130と、稼働時間・休憩時間、勤務シフトなど生産設備で共通かつ定例的なスケジュール情報である稼働時間スケジュール1140が含まれる。
As shown in FIG. 3, the
The screen information set 1000 includes a production
The
図4に生産状態画面セット1010の構成を示す。
生産状態画面セット1010には、たとえば現在加工中の製品の作業進捗状況や、装置の稼働状況を表示する複数の画面が定義され、個々の画面を生産状態モニタ画面1011と呼ぶ。
各生産状態モニタ画面1011は、生産計画情報1120やログデータ182、外部入力デバイス300や制御機器400から得られた現在の生産実績や装置の稼働状況が対応付けられる。
FIG. 4 shows the configuration of the production
In the production
Each production
図5に外部コンテンツ表示画面セット1020の構成を示す。
外部コンテンツ表示画面セット1020には、たとえば休憩時間のイベント情報や作業の伝達事項などを伝える複数の画面のひな型が定義され、これを外部コンテンツ表示画面1021と呼ぶ。
外部コンテンツ表示画面1021には、静止画・動画・文字列などの外部コンテンツ1022を状況に応じて差し込み表示する。
FIG. 5 shows the configuration of the external content
In the external content
図6に画面セット別定常遷移スケジュール1110の構成を示す。
画面セット別定常遷移スケジュール1110は、各画面セットに2枚以上の画面が定義されている場合、これらの画面表示を切り換える画面の遷移条件を定義した情報である。たとえば、画面セットに画面A,B,・・Nsの画面が存在するとき、画面Aは30秒経過後、画面Bは15秒経過後、画面Nsは制御機器の所定のデバイスメモリの値の立上り(OFF→ONに変化)を検出した際、といった条件をあらかじめしておくことで、自動的に画面セットに定義された複数の画面を順次切り換える。
FIG. 6 shows the configuration of the
The screen set-specific
図7に生産計画情報1120の構成を示す。
生産計画情報1120には、例えば、あるロットにおける製品を特定する形名等の情報や、ロットあたりの生産数、標準作業時間等が定義された製品情報や、作業の開始予定時刻等を定めた開始条件、作業の終了条件が定義される。なお、生産計画情報の内容は生産設備の性質や業種によって指標が異なるため、上記に限定するものではない。
FIG. 7 shows the configuration of the
In the
生産設備において、一般にロット生産を行う場合、生産計画は翌日や次のシフトの生産開始前に立案され、計画としてデータベース等に入力し、これを元に各種生産指示が作業者に対してなされる。変種変量生産においては動的に計画が変更されることもあるが、ここでは、上記のような予め生産計画を立案し、製造を行う生産設備を想定する。
このとき、生産計画情報には、製品の形名、生産するロット数、ロットあたりの生産数、製品生産にかかる標準時間、使用する装置、担当する作業者、必要な材料、作業開始予定時刻、完了予定時刻などが定義される。一方、生産実績情報としては、ロット生産開始後の良品・不良品の数、経過時間、作業停止時間、生産設備・装置の異常、部材の残数等の情報がある。
In general, when lot production is performed in a production facility, a production plan is drawn up on the next day or before the start of the next shift, and is input as a plan into a database or the like, and various production instructions are given to workers based on this plan. . In variable-variable production, the plan may be dynamically changed, but here, a production facility in which a production plan is previously prepared and manufactured as described above is assumed.
At this time, the production plan information includes the product model name, the number of lots to be produced, the number of productions per lot, the standard time for product production, the equipment to be used, the worker in charge, the required materials, the scheduled work start time, The scheduled completion time is defined. On the other hand, production performance information includes information such as the number of non-defective / defective products after the start of lot production, elapsed time, work stoppage time, production equipment / device abnormality, remaining number of members, and the like.
情報表示サーバ100は、生産計画情報1120を外部記憶媒体114に格納する。また、生産実績情報は、生産設備を制御するPLC等の制御機器400やセンサ等の外部入力デバイス300から、情報表示サーバに取得される。
これらの情報を元に、以下に示すような情報を表示する画面を用意する。これらの画面は、機能画面プログラム180として定義され、情報表示サーバ100のWebサーバ116を通じて情報表示クライアント200に配信され、情報表示クライアントがその内容を表示することで、たとえば生産現場の作業者に対して大画面で現在の生産状況や指示をタイムリーに伝えたり、現場を管理する班長・ラインリーダ等にタブレット端末などで生産状況や設備の異常をいち早く伝えたりすることに利用される。これら一連の画面を、ここでは「生産設備状態表示」と呼び、生産状態画面セット1010に登録される。
The
Based on this information, a screen for displaying information as shown below is prepared. These screens are defined as a
図8は、生産の計画値と現在の生産実績とをグラフ(製造三角図)および数値で表示する画面であり、この例ではさらに装置の異常やイベントの履歴を表示している。
図9は、より大きな数値のみで生産実績と計画との差異を示した画面例である。
図10は、複数の装置やセルからなる生産設備の全体像を模式図的に示し、個々の要素の運転状況や異常状況をハッチング等で示し区別する図を交えた画面例である。
図11は、装置の異常や警告、動作開始等のイベントの履歴を表示する画面例である。
FIG. 8 is a screen that displays the planned production value and the current production performance as a graph (manufacturing triangle diagram) and a numerical value. In this example, an apparatus abnormality and event history are further displayed.
FIG. 9 is an example of a screen showing the difference between the actual production and the plan only with larger numerical values.
FIG. 10 is an example of a screen with a diagram schematically showing an overall image of a production facility composed of a plurality of devices and cells, and showing and distinguishing the operating status and abnormal status of each element by hatching or the like.
FIG. 11 is an example of a screen that displays a history of events such as device abnormality, warning, and operation start.
本発明における情報表示システムでは、図8、9で示されるような生産計画と実績に関する情報のほか、図10、11で示されるような生産現場で作業する各種作業者に対する指示情報や通知情報を、生産実績とは独立したタイミングで表示する、外部コンテンツ表示機能を備える。
外部コンテンツ表示機能で表示するコンテンツは、文字情報、画像、動画など、情報表示クライアントが対応可能な任意の形態を取ることができる。
また、一つのイベントで表示するコンテンツとして、複数のサブコンテンツを持ち、これらを連続して切り換えて表示する。外部コンテンツとして表示する外部コンテンツ表示画面セット1020について、以下で説明する。
In the information display system according to the present invention, in addition to information on production plans and results as shown in FIGS. 8 and 9, instruction information and notification information for various workers working at the production site as shown in FIGS. It has an external content display function that displays it at a timing independent of production results.
The content displayed by the external content display function can take any form that can be supported by the information display client, such as character information, images, and moving images.
In addition, as a content to be displayed in one event, it has a plurality of sub contents, and these are continuously switched and displayed. The external content display screen set 1020 displayed as external content will be described below.
外部コンテンツ表示画面セット1020は、図12に示すような外部コンテンツ1022を差し込み表示可能な以下に示す一連の画面が定義される。
ひな型となるテンプレート画面に対し、画像ファイル等の外部コンテンツを差し込むことで、コンテンツ合成結果の画面を表示する。
なお、図12ではテンプレート画面には右上に時計を表示し、そこに外部ファイルとして用意される画像型コンテンツを合成しているが、テンプレートにメニューボタンやその他の定型的な情報を配置することも可能である。また、画像型コンテンツは静止画に限らず動画ファイルや文字列情報とすることも可能である。
The external content
A content composition result screen is displayed by inserting external content such as an image file into a template screen.
In FIG. 12, a clock is displayed on the upper right of the template screen, and image type content prepared as an external file is synthesized there. However, menu buttons and other typical information may be arranged on the template. Is possible. The image-type content is not limited to a still image, and can be a moving image file or character string information.
情報表示システムは、通常時は生産状態表示画面セット1010のいずれかの画面を表示しているが、所定の条件を満たした時に、その条件に対応する外部コンテンツ画面セット1020に表示を切り換える。この切り換え条件は、コンテンツデータ181の一部であるイベントスケジュール1130として設定され、情報表示サーバ100の外部記憶媒体114に記録される。
The information display system normally displays one of the screens of the production state
イベントスケジュール1130に定義される外部コンテンツ画面セットへの表示切換条件として、一例として次の条件が挙げられ、該条件が成立した際に表示が切換えられる。
立上り:PLC等の所定のデバイスメモリやのビット値や、外部入力インタフェースの接点の値がOFFからON状態に変化した時。
立下り:PLC等の所定のデバイスメモリのビット値や、外部入力インタフェースの接点の値がONからOFF状態に変化した時。
時刻:現在時刻が所定の時刻になった時。
定周期:指定した時間の経過時。たとえば1時間とした時には1時間毎に条件成立となる。
範囲:PLC等の所定のデバイスメモリの数値や、外部入力インタフェースから取得しカウントした生産実績等の値が、所定の値に到達した時。
As an example of the display switching condition to the external content screen set defined in the
Rise: When a bit value of a predetermined device memory such as a PLC or a contact value of an external input interface changes from OFF to ON.
Falling: When the bit value of a predetermined device memory such as PLC or the contact value of the external input interface changes from ON to OFF.
Time: When the current time is a predetermined time.
Fixed period: When the specified time has elapsed. For example, when 1 hour is set, the condition is satisfied every hour.
Range: When a value of a predetermined device memory such as a PLC or a value such as a production record obtained and counted from the external input interface reaches a predetermined value.
例えば、立上りや立下りは、イベントの発生タイミングが特定されない、例えば装置のアラーム発生時や、緊急避難など突発的な作業発生の通知に用いることができる。
時刻は、休憩時間の案内や工場の見学者来訪予定の通知など予め時刻が規定できるイベントの表示に用いることができる。
定周期は、作業者に対する定期的な注意喚起などに用いることができる。
範囲は、例えば生産実績が計画に対し残り少なくなった時に、次の段取りを開始するための段取り替え指示や、部材の在庫が少なくなった時の部材補充準備の通知などに用いることができる。
For example, the rise and fall can be used for notification of occurrence of an unexpected operation such as an alarm occurrence or an emergency evacuation when the occurrence timing of an event is not specified.
The time can be used to display events for which the time can be defined in advance, such as information on break times and notification of visits to factory visitors.
The fixed period can be used for regularly alerting workers.
The range can be used, for example, for a setup change instruction for starting the next setup when the production performance is less than the plan, or for a notification of member replenishment preparation when the stock of the member is reduced.
外部コンテンツ表示画面セット1020の適用例として、次のような画面が挙げられる。
イベント通知画面:
休憩時間の福利イベントの案内などの情報を表示する。
連絡事項・伝達事項が複数あるときは、サブコンテンツを複数用意しこれらを所定の間隔で連続的に切り換え表示する。
来訪者予定画面(図13参照):
工場視察の来訪者予定など、作業者に対して注意喚起が必要で、かつ定型的なイベントを表示する。所定のフォームを用意しておき、来訪予定時刻や来訪者名を差し替えるだけで済むため、イベント通知画面に比べるとコンテンツの編集が容易となる。
段取り替え画面(図14参照):
作業の段取り替え指示を表示する。段取り替えに伴い必要となる部品や準備すべき装置、その設定などを通知する。大画面では段取り替えの概要を通知し、タブレット端末等で各担当者により詳細な情報を通知することができる。
Examples of applications of the external content display screen set 1020 include the following screens.
Event notification screen:
Displays information such as information on well-being events during breaks.
When there are a plurality of communication items / communication items, a plurality of sub contents are prepared, and these are continuously switched and displayed at predetermined intervals.
Visitor schedule screen (see Figure 13):
Display regular events that require alerts to workers, such as plant visits. Since it is only necessary to prepare a predetermined form and replace the scheduled visit time and visitor name, editing of the content becomes easier compared to the event notification screen.
Setup change screen (see Fig. 14):
Display work setup instructions. Notifies parts required for setup change, devices to be prepared, and settings. On the large screen, an overview of the setup change can be notified, and detailed information can be notified by each person in charge using a tablet terminal or the like.
各画面セットの切換えの動作例を図15に示す。
この例では、08:30に製品1の生産を開始し、その時点では生産状態表示画面セット1010を用いて、製品1の生産や設備に関する情報を表示する。
同様に、10:45からは製品2について、14:30からは製品3についての情報を表示する。
一方、稼働時間スケジュール1140には10:00-10:20、12:00~12:45、15:00~15:20に休憩時間が設定され、この間は生産計画の進捗を停止する。
FIG. 15 shows an operation example of switching each screen set.
In this example, the production of the
Similarly, information about
On the other hand, the working
また、09:30にイベント1として例えば工場見学者などの来訪予定があり、そのタイミングで、外部コンテンツ画面セット1020のうち、来訪者予定画面を一定時間表示する。
12:20には別のイベント2として構内での物品販促会に関する案内を表示する。
また、13:55に突発的な装置の故障(イベント(故障)が発生し、それに対応するための作業指示を表示する。
また、製造対象を製品2、製品3へそれぞれ切り換える前に所定のタイミングで、外部コンテンツ画面セットとして定義する段取り替え画面を表示し、次の製品への作業移行を促す。
Further, for example, a factory visitor is scheduled to visit as an
At 12:20, another
Also, a sudden device failure (event (failure)) occurs at 13:55, and a work instruction for responding to the failure is displayed.
In addition, a setup change screen defined as an external content screen set is displayed at a predetermined timing before switching the manufacturing object to the
外部コンテンツ画面セット1020を表示するイベントスケジュール1130には、図8に示すように個々のイベントに対して、優先度を設定する。
情報表示サーバ100は、図16に示すように、イベントスケジュール1130に基づいて定期的にイベント条件の判定を実施する(S001)。イベントの発生を検出した場合(S002)、発生中のイベントのうち最も優先度の高いイベントの画面セットを表示対象とする(S003)。
一方、イベントが発生中ではない場合、生産計画情報や現在生産中の製品や生産状況を取得し(S004)、その情報に応じた生産状態画面セット1010の画面を表示する(S005)。
In the
As shown in FIG. 16, the
On the other hand, if the event is not occurring, the production plan information, the currently produced product and the production status are acquired (S004), and the screen of the production status screen set 1010 corresponding to the information is displayed (S005).
また、図17に示すように、各画面セットに含まれる複数の画面や、外部コンテンツ画面セットにおけるテンプレート画面への画像型コンテンツ等の外部ファイルは、例えば一定時間で自動的に切り換えることができる。
切り換える条件は、イベントスケジュール1130に定義される外部コンテンツ画面セットへの表示切換条件と同等のものが挙げられる。
Also, as shown in FIG. 17, external files such as a plurality of screens included in each screen set and image type content to a template screen in the external content screen set can be automatically switched, for example, in a fixed time.
The conditions for switching include those equivalent to the display switching conditions for the external content screen set defined in the
ところで、情報表示サーバ100が情報表示クライアント200に配信する画面は、情報表示クライアント200の形態に応じたものを用意することができる。
たとえば、図18に示すように、生産現場の作業者に対して大型モニタで表示する画面(大型モニタ用画面)と、班長やラインリーダが持ち歩き、都度確認するタブレット端末用画面とを用意しておき、それぞれに応じた画面を提示することができる。
こうした付加情報は大画面による表示だけでなく、タブレット端末等の携帯型端末装置や事務所のパソコンでも表示することで、例えば現場の管理者や保全担当者に対しよりタイムリーに情報を提示でき、より高い生産性向上の効果が期待できる。
By the way, the screen distributed by the
For example, as shown in FIG. 18, a screen (large monitor screen) displayed on a large monitor for workers on the production site and a tablet terminal screen carried by the team leader or line leader to check each time are prepared. A screen corresponding to each can be presented.
Such additional information is displayed not only on a large screen, but also on a portable terminal device such as a tablet terminal or a personal computer in an office, so that information can be presented more timely to, for example, on-site managers and maintenance personnel. Higher productivity improvement can be expected.
このように構成した情報表示システムにより、生産現場で働く作業者やその管理を行う班長、ラインリーダのほか、工場全体の生産状況を把握する経営者・管理者に対して、それぞれに最適な形態で、生産状況や関連するイベント等の付加情報を提示することができる。こうしたタイムリーかつ効果的な情報提示により、トラブル発生時の対処の迅速化や、作業者に対する意識づけによる生産効率の向上が期待でき、結果として生産性の向上に貢献する。
すなわち、工場の生産現場において、アンドンシステムにより現在の生産実績をタイムリーに把握することは、作業者に対する目標意識づけ等の効果もあり作業効率化につながることが期待される。
一方、設備にトラブルが発生した際の状況を伝えることができれば、ダウンタイムの短縮につながり、生産性の向上につながる。さらに、生産する製品の切換え(段取り替え)のタイミングを適切に通知することで、段取りを適切なタイミングで開始し、スムーズな段取り替えを行うことができ、ラインの稼働率を高めることができる。
The information display system configured in this way is ideal for workers working at production sites, team leaders who manage them, line leaders, and managers and managers who understand the production status of the entire factory. Thus, additional information such as production status and related events can be presented. This timely and effective presentation of information can be expected to speed up the handling of troubles and improve the production efficiency by raising the awareness of workers, resulting in an improvement in productivity.
In other words, in the factory production site, grasping the current production performance in a timely manner by the ANDON system is expected to lead to an increase in work efficiency due to effects such as raising awareness of the target for the worker.
On the other hand, if the situation when a trouble occurs in the facility can be communicated, it will lead to a reduction in downtime and an improvement in productivity. Furthermore, by appropriately notifying the timing of switching (setting change) of the product to be produced, the set-up can be started at an appropriate timing, smooth changeover can be performed, and the line operating rate can be increased.
1 情報表示システム、100 情報表示サーバ、110 タッチパネル付きLCD、111 サーバ用表示操作処理部、112 内部処理部、113 制御機器通信処理部、114 外部記憶媒体、115 クライアント処理部、116 Webサーバ、117 外部入力デバイス処理部、150 外部入力インタフェース、151 通信インタフェース1、152 通信インタフェース2、180 機能画面プログラム、181 コンテンツデータ、182 ログデータ、183 表示画面情報、200 情報表示クライアント、201 Webブラウザ、300 外部入力デバイス(センサ等)、400 制御機器(PLC等)、500 コンテンツ設定装置、510 コンテンツ編集ツール、600 画面作成装置、610 画面設計ツール、1000 画面情報セット、1010 生産状態画面セット、1020 外部コンテンツ表示画面セット、1021 外部コンテンツ表示画面、1022 外部コンテンツ、1100 スケジュール情報、1110 画面セット別定常遷移スケジュール、1120 生産計画情報、1130 イベントスケジュール、1140 稼働時間スケジュール。
DESCRIPTION OF
Claims (14)
前記生産状態画面及び外部コンテンツ表示画面の表示方法が定義されたスケジュール情報と、
を有する記憶手段と、
前記工場の生産状態で変化する外部入力デバイスの値、又は、前記工場の制御機器からの情報を受け付け、前記生産状態画面及び外部コンテンツ表示画面に基づき、前記表示装置に表示する表示画面を構築する処理部と、
を備えることを特徴とする情報表示装置。 A display screen to be displayed on the display device, the screen information which is the screen data of the production status screen representing the production status of the factory and the external content display screen representing the event content;
Schedule information in which a display method of the production status screen and the external content display screen is defined;
Storage means having
Accepts the value of an external input device that changes depending on the production state of the factory or information from the control device of the factory, and constructs a display screen to be displayed on the display device based on the production state screen and the external content display screen A processing unit;
An information display device comprising:
該表示装置に対し、表示すべき画面を表示画面データとして配信する情報表示装置と、を備えた情報表示システムにおいて、
前記情報表示装置は、前記表示装置に表示する表示画面であって、工場の生産状態を表わす生産状態画面、及びイベント内容を表わす外部コンテンツ表示画面の画面データである画面情報と、前記生産状態画面及び外部コンテンツ表示画面の表示方法が定義されたスケジュール情報と、を記憶手段に有し、
前記工場の生産状態で変化する外部入力デバイスの値、又は、前記工場の制御機器からの情報を受け付け、前記生産状態画面及び外部コンテンツ表示画面に基づき、前記表示装置に表示する表示画面データを処理部にて構築することを特徴とする情報表示システム。 A display device for displaying a production status screen showing the production status of the factory;
In an information display system comprising an information display device that distributes a screen to be displayed as display screen data to the display device,
The information display device is a display screen to be displayed on the display device, and includes screen information which is screen data of a production state screen representing a production state of a factory and an external content display screen representing event contents, and the production state screen. And the schedule information in which the display method of the external content display screen is defined in the storage means,
Accepts the value of the external input device that changes depending on the production state of the factory or information from the control device of the factory, and processes display screen data to be displayed on the display device based on the production state screen and the external content display screen An information display system that is constructed in a department.
前記工場の生産状態で変化する外部入力デバイスの値、又は、前記工場の制御機器からの情報を受け付ける工程と、
前記工程にて情報を受け付けた情報と、予め設定されたスケジュール情報とを対比し、条件が合致すると、前記表示装置に表示するための表示画面データとして生産状態画面及び外部コンテンツ表示画面に基づき表示画面を構築する工程と、
前記表示装置に対し、表示画面データを配信する工程と、
を備えたことと特徴とする表示画面制御方法。 In a display screen control method for a display device that delivers a production status screen representing the production status of a factory,
A value of an external input device that changes depending on the production state of the factory, or a step of receiving information from a control device of the factory;
The information received in the process is compared with the schedule information set in advance, and when the conditions are met, display is performed based on the production status screen and the external content display screen as display screen data for display on the display device. The process of building the screen;
Delivering display screen data to the display device;
A display screen control method characterized by comprising:
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| CN110941247A (en) * | 2019-11-07 | 2020-03-31 | 宁波力劲科技有限公司 | An intelligent cloud die-casting management system for a die-casting machine and a management method thereof |
| CN111401733A (en) * | 2020-03-13 | 2020-07-10 | 江西蓝星星火有机硅有限公司 | A production line auxiliary display system, method and device |
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- 2016-11-10 JP JP2018549696A patent/JP6890609B2/en active Active
- 2016-11-10 CN CN201680090624.4A patent/CN109906413A/en active Pending
- 2016-11-10 WO PCT/JP2016/083390 patent/WO2018087864A1/en not_active Ceased
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| JP2021022071A (en) * | 2019-07-25 | 2021-02-18 | 東芝三菱電機産業システム株式会社 | SCADA web HMI server device |
| TWI732633B (en) * | 2019-07-25 | 2021-07-01 | 日商東芝三菱電機產業系統股份有限公司 | Scada web hmi server and scada web hmi system |
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| US20220035332A1 (en) * | 2020-07-31 | 2022-02-03 | Canon Kabushiki Kaisha | Information processing apparatus, method of controlling information processing apparatus, production system, method of manufacturing article, and recording medium |
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Also Published As
| Publication number | Publication date |
|---|---|
| JPWO2018087864A1 (en) | 2019-04-18 |
| CN109906413A (en) | 2019-06-18 |
| JP6890609B2 (en) | 2021-06-18 |
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