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WO2018070681A1 - Method for manufacturing briquette and apparatus for manufacturing briquette - Google Patents

Method for manufacturing briquette and apparatus for manufacturing briquette Download PDF

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Publication number
WO2018070681A1
WO2018070681A1 PCT/KR2017/010251 KR2017010251W WO2018070681A1 WO 2018070681 A1 WO2018070681 A1 WO 2018070681A1 KR 2017010251 W KR2017010251 W KR 2017010251W WO 2018070681 A1 WO2018070681 A1 WO 2018070681A1
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WO
WIPO (PCT)
Prior art keywords
coal
briquettes
acid
coal briquettes
weight
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/KR2017/010251
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French (fr)
Korean (ko)
Other versions
WO2018070681A8 (en
Inventor
박우일
박석인
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Posco Holdings Inc
Original Assignee
Posco Co Ltd
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Filing date
Publication date
Application filed by Posco Co Ltd filed Critical Posco Co Ltd
Priority to EP17860281.9A priority Critical patent/EP3527646A4/en
Priority to CN201780063205.6A priority patent/CN109804052A/en
Publication of WO2018070681A1 publication Critical patent/WO2018070681A1/en
Publication of WO2018070681A8 publication Critical patent/WO2018070681A8/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L5/00Solid fuels
    • C10L5/02Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
    • C10L5/04Raw material of mineral origin to be used; Pretreatment thereof
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L5/00Solid fuels
    • C10L5/02Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
    • C10L5/06Methods of shaping, e.g. pelletizing or briquetting
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L5/00Solid fuels
    • C10L5/02Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
    • C10L5/06Methods of shaping, e.g. pelletizing or briquetting
    • C10L5/10Methods of shaping, e.g. pelletizing or briquetting with the aid of binders, e.g. pretreated binders
    • C10L5/14Methods of shaping, e.g. pelletizing or briquetting with the aid of binders, e.g. pretreated binders with organic binders
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L5/00Solid fuels
    • C10L5/02Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
    • C10L5/06Methods of shaping, e.g. pelletizing or briquetting
    • C10L5/10Methods of shaping, e.g. pelletizing or briquetting with the aid of binders, e.g. pretreated binders
    • C10L5/22Methods of applying the binder to the other compounding ingredients; Apparatus therefor
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L5/00Solid fuels
    • C10L5/02Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
    • C10L5/34Other details of the shaped fuels, e.g. briquettes
    • C10L5/36Shape
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L5/00Solid fuels
    • C10L5/02Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
    • C10L5/34Other details of the shaped fuels, e.g. briquettes
    • C10L5/36Shape
    • C10L5/361Briquettes
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L2230/00Function and purpose of a components of a fuel or the composition as a whole
    • C10L2230/22Function and purpose of a components of a fuel or the composition as a whole for improving fuel economy or fuel efficiency
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L2250/00Structural features of fuel components or fuel compositions, either in solid, liquid or gaseous state
    • C10L2250/06Particle, bubble or droplet size
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/04Gasification
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/06Heat exchange, direct or indirect
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/08Drying or removing water
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/14Injection, e.g. in a reactor or a fuel stream during fuel production
    • C10L2290/148Injection, e.g. in a reactor or a fuel stream during fuel production of steam
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/24Mixing, stirring of fuel components
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/32Molding or moulds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/50Screws or pistons for moving along solids
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/52Hoppers

Definitions

  • the present invention relates to coal briquettes and a method of manufacturing the same. More specifically, the present invention relates to coal briquettes to which bioplastics are applied and a method of manufacturing the same.
  • iron ore is used as a reducing furnace and a molten gasifier for melting the reduced iron ore.
  • a melt gasifier coal briquettes are charged into the melt gasifier as a heat source for melting iron ore.
  • the reduced iron is melted in the molten gasifier, converted to molten iron and slag and then discharged to the outside.
  • the coal briquettes charged into the melt gasifier form a coal seam layer.
  • Oxygen is blown through the tuyere provided in the melt gasifier, and then burns the coal seam layer to generate combustion gas.
  • the combustion gas is converted into a high temperature reducing gas while rising through the coal seam bed.
  • the high temperature reducing gas is discharged to the outside of the melt gasification furnace and supplied to the reduction furnace as reducing gas.
  • Coal briquettes are made by mixing coal and a binder.
  • molasses is used as the binder.
  • the components of the molasses vary depending on the region of production, and it is difficult to control the components according to the sugar production process. Therefore, when the coal briquettes are manufactured using molasses as a binder, the quality of the coal briquettes cannot be constantly controlled. In particular, when molasses having high moisture is used, the quality of coal briquettes is deteriorated.
  • the present invention provides a coal briquette to which bioplastics are applied and a method of manufacturing the same.
  • Method for producing coal briquettes according to an embodiment of the step of providing pulverized coal; Mixing starch powder acid-treated with pulverized coal to prepare a blended coal; Heat treating the blended coal; And forming the coal briquettes by molding the heat-treated blended coal.
  • the acid treated starch powder is a step of pulverizing the biomass, immersing the pulverized biomass in an aqueous acid solution to separate the filtrate containing starch, the separated filtrate to pH 3 to 5.5 Washing and drying the washed filtrate.
  • the acid treated starch powder may have a pH of 3 to 5.5 when dissolved in water at a concentration of 30% by volume.
  • the acid treated starch powder may have an average particle size of 0.01 to 1 country.
  • 1 to 10 parts by weight of the acidified starch powder may be added to 100 parts by weight of pulverized coal.
  • Preparing the blended coal may be carried out at a temperature of 50 to 65 ° C.
  • the acid treated starch powder in the coal briquettes may be transformed into bioplastics by heat treatment.
  • the heat treatment step may include supplying steam to the coal blend.
  • the water in the steam may be supplied to 1 to 5 parts by weight based on 100 parts by weight of pulverized coal.
  • the temperature of the steam may be 120 to 300 ° C.
  • the temperature of the coal blend in the heat treatment step may be 60 to 200 ° C.
  • the method may further include drying the heat-treated coal blend.
  • the coal briquettes prepared may contain 1 to 10% by weight of bioplastics, 3 to 15% by weight of moisture and remainder coal, and the bioplastics may be comprised of 25 to 70% by weight of amylopectin and 30 to 75% by weight of amylose.
  • the apparatus for producing coal briquettes according to an embodiment of the present invention is charged into a dome portion of a molten gasifier in a molten gas manufacturing apparatus including a molten gasifier in which reduced iron is charged, and a reducing furnace connected to the molten gasifier and providing reduced iron.
  • An apparatus for producing coal briquettes to be heated comprising: pulverized coal supply bins; Acid treated starch powder feed bin; A mixer for receiving pulverized coal and acid treated starch powder from the pulverized coal feed bin and the acid treated starch powder feed bin and mixing them to produce a blended coal; A kneader for receiving heat from the blended coal from a mixer; And a molding machine which receives the mixed coal heat-treated from the kneader and performs molding.
  • the mixer and the kneader may further include a preheating mixer to mix while preheating the coal mixture at a temperature of 50 to 65 ° C.
  • the kneader is connected to a steam supply pipe, and receives steam from the steam supply pipe to heat-treat the coal briquettes.
  • Between the kneader and the molding machine may further include a dryer for drying the heat-treated coal coal.
  • Coal briquettes having excellent strength can be produced.
  • FIG. 1 is a schematic flowchart of a method of manufacturing coal briquettes according to an exemplary embodiment of the present invention.
  • FIG. 2 is a view schematically showing an apparatus for manufacturing coal briquettes according to an embodiment of the present invention.
  • FIG. 3 is a schematic diagram of an apparatus for manufacturing molten iron using the coal briquettes manufactured in FIG. 1.
  • FIG. 4 is a schematic diagram of another apparatus for manufacturing molten iron using the coal briquettes manufactured in FIG. 1.
  • UV spectrometer 5 is a result of ultraviolet spectrometer (UV spectrometer) of the remaining binder material after the coal was separated from the coal briquettes prepared in Examples and Comparative Examples.
  • first, second, and crab 3 are used to describe various parts, components, regions, and layers. And / or sections, but are not limited to these. These terms are only used to distinguish one part, component, region, layer or section from another part, component, region, layer or section. Accordingly, the first portion, component, region, layer or section described below may be referred to as the second portion, component, region, layer or section without departing from the scope of the invention.
  • FIG. 1 schematically shows a flowchart of a method of manufacturing coal briquettes according to the present invention and an embodiment.
  • the flowchart of the manufacturing method of the coal briquettes of FIG. 1 is for illustration only, and this invention is not limited to this. Therefore, the manufacturing method of the coal briquettes can be variously modified.
  • the method for producing coal briquettes includes the steps of providing pulverized coal (S10), mixing starch powder acid-treated with pulverized coal to prepare coal briquettes (S20), and heat treating the coal briquettes (S30). ) And forming the coal briquettes by molding the heat-treated mixed coal (S40).
  • the manufacturing method may further comprise other steps.
  • step S10 pulverized coal is provided.
  • pulverized coal is crushed coal, and in general, coal has a weak carbon content depending on the degree of carbonization.
  • the particle size of pulverized coal is constant.
  • the particle size of 3mm or less is 80wt or more and the particle size is 5 ⁇ . Pulverized coal having a particle size distribution of 90 wt% or less can be used.
  • the mixed coal is prepared by mixing the starch powder treated with fine coal in the step (S20).
  • an acid-treated starch powder that is a raw material of bioplastics is blended and described later (S30).
  • bioplastics By synthesizing bioplastics in the back, it serves as a coal briquette binder.
  • the bioplastics are already mixed with pulverized coal, it is not smooth to apply them to the surface of the pulverized coal, and the process of remelting the bioplastic at high temperature is required.
  • the re-melted bioplastics have low elastic recovery force and thus have low instantaneous strength of the coal briquettes manufactured.
  • to prepare a blended coal containing the acid-treated starch powder as a raw material by synthesizing the bio-plastic in the step (S30) and the like to be described later, smoothly applied to the surface of the pulverized coal, It is possible to improve the strength immediately of the produced coal briquettes.
  • Starch is 20 to 30% by weight amylose and 70 to 80% by weight amylo pectin? It consists of 3 ⁇ 4.
  • Amylose has a linear Helix (ix) structure and is elastic and can be applied to the medium effectively. It is also very effective as a binder because it is applied at a high density.
  • Amylo pectin however, has a branched structure that is hard to apply to the material to be bound.
  • the branch structure since the branch structure has a lower density than the linear structure, the strength of the binder portion after binding is weak, so that the branch structure is susceptible to deformation due to external pressure. Viscoelastic ability is weak.
  • starch is synthesized into bioplastics in step S30 and the like, and the beneficial amylose structure is increased as a binder, and the amylopectin structure is reduced, thereby improving the cold.strength and hot strength of the coal briquettes.
  • the acid-treated powdered starch is a step of pulverizing the biomass, immersing the pulverized biomass in an aqueous acid solution to separate the filtrate containing starch, washing the separated filtrate to pH 3 to 5.5 And drying the washed filtrate.
  • the biomass may include one or more selected from the group consisting of cassava, corn, wheat, rice, barley and potatoes. Specifically, corn may be used.
  • corn If corn is used, it is immersed using 0.2-0.5% by volume sulfurous acid solution. When soaked, it swells slowly as it is absorbed and becomes saturated when the water reaches 40% by weight. As it becomes saturated, the soluble substance in the raw material begins to elute in the immersion liquid, and the lactic acid bacteria develop and the eluted sugar is fermented into lactic acid. Fermented lactic acid and sulfurous acid decompose the protein, which leads to softening of the starch and protein bonds, thereby facilitating the separation of starch. Corn immersed in the sulfurous acid solution is crushed using a crusher. Sending to the crushed article ssinun separation "is separation of starch.
  • a rotary filter using a centrifuge can be used, and the separated starch filtrate is sent to the next step.
  • the filtrate is washed to pH 3 to 5.5.
  • the drying is to include less than 15% by weight of moisture. This will result in the presence of sulfuric acid and lactic acid in some corn starch powder.
  • Sulfuric acid may contain 0.01% by weight or more
  • lactic acid may contain 0.01% by weight or more. That is, the acid treated starch powder may contain 0.01 to 1% by weight of sulfuric acid and 0.01 to 1% by weight of lactic acid.
  • the process for preparing acid-treated starch is general Compared to the process for preparing starch, rather simple, there is an advantage in the manufacturing process.
  • Acid treated starch powder should have a pH of 3 to 5.5 when dissolved in water at a concentration of 30% by volume. If the pH is too high, problems may arise in which it is difficult to adequately obtain the viscoelasticity of the bioplastics. If the pH of the binder compound is too low, the viscoelasticity of the bioplastics may be lowered and the equipment may be corroded. Therefore, pH can be adjusted in the above-described range. More specifically, the acid treated starch powder may have a pH of 4-5 when dissolved in water at a concentration of 30% by volume.
  • the acid treated starch powder may have an average particle size of 0.01 to 1 mm 3. If the average particle size of the acid-treated starch powder is too small, the acid-treated starch powder may be agglomerated, and may not be smoothly mixed with the pulverized coal. If the average particle size of the acid treated starch powder is too large, the mixing with the pulverized coal may not be smooth. Therefore, the average particle size of the starch powder acid-treated in the above-described range can be adjusted.
  • the addition amount of the acid-treated starch powder may add 1 to 10 parts by weight of the acid-treated starch powder with respect to 100 parts by weight of pulverized coal. If the amount of acid treated starch powder is added too much, it may be difficult to uniformly mix the acid treated starch powder with the pulverized coal. If too little acid treated starch powder is added, the binding effect may be negligible. Therefore, the addition amount of the acid-treated starch powder can be adjusted to the above-mentioned range. More specifically, 2 to 8 parts by weight of the acidified starch powder may be added to 100 parts by weight of pulverized coal. Step (S20) may be carried out at a temperature of 50 to 65 ° C.
  • step (S30) If the temperature is too low, it may take a long time to increase the temperature to the appropriate heat treatment temperature in step (S30) to be described later. If the temperature is too high, the acid-treated starch powder that is not closely mixed with pulverized coal may be transformed into bioplastic in step S30 to be described later.
  • step S30 the coal briquettes are heat-treated.
  • step S30 the acid treated starch powder in the coal briquettes is transformed into bioplastics by heat treatment. Describe the mechanism by which acid-treated starch powder is transformed into bioplastics.
  • Amylose and amylo pectin present in starch have a crystalline structure.
  • Amylose is linear and amylopectin is a structure with branches in the amylose structure. If you add heat and add water, the water will penetrate inside the crystal. At room temperature, water is difficult to penetrate between crystals. The water penetrated between the crystals combines amylose and amylo pectin with hydrogen bonding.
  • Amylo pectin is branched by acid to form amylose. When water penetrates into amylose crystals, hydrogen bonding occurs, and hydrophilic group hydrophilic group interaction causes hydrophilic group 0H to go out and hydrophobic group OC bond to inward, transforming to Helix structure.
  • amylo pectin is converted to amylose.
  • Amylose is composed of glucose (alpha 1, 4-bonding).
  • Amylo pectin is composed of 1, 4-bonding of main backbone, and its branched part is connected to skeletal structure through alpha 1, 6-bonding.
  • the step of heat treatment in step (S30) may include supplying steam to the coal blend.
  • steam By supplying steam, it is possible to supply the moisture and heat required for bioplastic synthesis.
  • the acid required for bioplastic synthesis is supplied in the form of an acid-treated powder rather than an aqueous solution, a large amount of moisture is not unnecessarily supplied. As a result, the moisture content in the coal briquettes is reduced, thereby improving the strength of the coal briquettes and reducing unnecessary drying steps.
  • the water in the steam may be supplied to 1 to 5 parts by weight based on 100 parts by weight of pulverized coal. If too little water is supplied, bioplastic synthesis may not be performed smoothly.
  • the temperature of the steam may be 120 to 300 ° C.
  • step (S30) Due to the heat treatment in step (S30), the temperature of the coal blend is raised to 60 to 200 ° C. When the temperature of the coal blend does not rise properly, the synthesis of bioplastics may not be performed smoothly.
  • the method may further include drying the heat-treated coal blend.
  • the coal briquettes may be dried for 3 to 10 minutes at a temperature of 50 to 200 ° C.
  • the water present in the coal briquettes can be adjusted to include 3 to 15% by weight of water relative to 100% by weight of coal briquettes. More specifically, it can be adjusted to include 5 to 9% by weight. It is possible to improve the strength of coal briquettes in the aforementioned range.
  • Such moisture may be derived from moisture present in the pulverized coal in step S10, moisture present in the starch powder acid treated in step S20 and moisture present in steam in step S30.
  • coal briquettes are heat-treated to form coal briquettes.
  • coal briquettes may be manufactured in the form of pockets or strips by charging coal briquettes between pairs rotating in opposite directions. As a result, coal briquettes having excellent hot strength and cold strength can be produced.
  • Coal briquettes produced by the above manufacturing method comprises 1 to 10% by weight of bioplastics, 3 to 15% by weight of water and the balance of coal, and bioplastics include 25 to 70% by weight of amylopectin and 30 to 75% by weight of amylose. Is done.
  • the coal briquettes may include 3 to 7 wt% of bioplastics, 5 to 9 wt% of moisture, and balance coal.
  • Coal briquettes according to an embodiment of the present invention have excellent strength due to the viscoelasticity of bioplastics.
  • FIG. 2 schematically shows a coal briquette manufacturing apparatus to which the method of manufacturing coal briquettes illustrated in FIG. 1 is applied.
  • the structure of the coal briquette manufacturing apparatus of FIG. 2 is merely for illustrating the present invention, and the present invention is not limited thereto. Therefore, the coal briquette manufacturing apparatus of FIG. 2 may be modified in various forms.
  • the coal briquette manufacturing apparatus 100 includes a pulverized coal supply bin 10, an acid treated starch powder supply bin 20, a pulverized coal supply bin 10, and an acid treated starch powder supply bin 20. Powdered coal and acid-treated starch powders supplied from the mixture and mixed to produce blended coal; A kneader 50 which receives a blended coal from a mixer and heat-treats it; And a molding machine 70 which receives the mixed coal heat-treated from the kneader 50 and shapes the same.
  • the coal briquette manufacturing apparatus 100 supplies the pulverized coal supply bin 10 and the acid treated starch powder supply bin 20, and the bins 1 and 20 supply the pulverized coal and the acid treated starch powder.
  • Pulverized coal and acid treated starch powder have been described above, and thus redundant description will be omitted.
  • Pulverized coal and acid treated starch powder are supplied to the mixer 30.
  • the mixer 30 receives pulverized coal and acid treated starch powder from the pulverized coal supply bin 10 and the acid treated starch powder supply bin 20, and mixes them to produce a coal blend.
  • the mixer 30 is connected to the preheat mixer 40, and can be mixed while preheating the coal briquettes at a temperature of 50 to 65 ° C.
  • the presence of the preheat mixer 40 allows the heat treatment of the coal briquettes to be rapidly performed in the kneader 50 to be described later.
  • the preheat mixer 40 may supply steam for heat treatment.
  • the kneader 50 receives heat-mixed coal from the mixer 30 or the preheating mixer 40. Acid treated starch powder due to heat treatment in kneader 50 Transformed into plastic. Since the bioplastics have been described above, overlapping descriptions will be omitted.
  • the kneader 50 is connected to a steam supply pipe 51, and receives steam from the steam supply pipe 51 to heat-treat the coal blend.
  • the steam supply pipe 51 may be provided in plural along the vertical direction of the kneader 50.
  • the plurality of installed steam supply pipes 51 may supply steam at different temperatures or different amounts of steam depending on the installation position. For example, it may be configured to supply a high temperature of the steam toward the bottom along the vertical direction, or may be configured to supply a large amount of steam toward the bottom.
  • the acid since the acid is supplied in the form of acid-treated starch powder rather than in the form of an acid aqueous solution, unnecessary moisture in the coal blend is reduced, and energy for heat treatment in the kneader 50 is reduced.
  • the acid when supplied in the form of an aqueous acid solution, the content of water in the acid aqueous solution increases, so that an additional energy supply for converting the water in the aqueous acid solution into the vapor form in the kneader is required.
  • the temperature rise for heat treatment in the kneader 50 is not made quickly. As a result, the incision reaction for bioplastic transformation does not occur effectively.
  • the rear end of the kneader 50 may be connected to a dryer 60 for drying the heat-treated coal coal.
  • Dryer 60 may dry the heat treated coal blend at a temperature of 50 to 200 ° C for 3 to 10 minutes.
  • the dryer 60 may inject hot air above 70 ° C. and install a vent so that all the moisture evaporates immediately. ⁇
  • the molding machine 70 receives the blended coal heat-treated from the kneader 50 and shapes it.
  • the molding machine 70 may charge the coal briquettes between the twin rolls rotating in opposite directions to form the coal briquettes in the form of pockets or strips.
  • Molding machine 70 can be operated above -5 ° C. More specifically, at room temperature Can work.
  • Figure 3 uses the coal briquettes prepared in Figure 1 ;
  • the molten iron manufacturing apparatus 200 is shown schematically.
  • the structure of the apparatus for manufacturing molten iron 200 of FIG. 3 is merely for illustrating the present invention, and the present invention is not limited thereto. Therefore, the apparatus for manufacturing molten iron 200 of FIG. 3 may be modified in various forms.
  • the molten iron manufacturing apparatus 200 of FIG. 3 includes a melt gasifier 110 and a reduction furnace 120. In addition, other devices may be included as needed. Iron ore is charged into the reduction furnace 120 to be reduced. Iron ore charged in the reduction furnace 120 is made of reduced iron while passing through the reduction furnace 120 after being pre-dried. Reduction furnace 120 is a layered layer type reduction furnace, receives a reducing gas from the melt gasifier 110 to form a layered layer therein.
  • coal briquettes manufactured by the manufacturing method of FIG. 1 are charged into the molten gasifier 110, a coal seam layer is formed inside the molten gasifier 110.
  • the dome part 101 is formed in the upper part of the melt gasifier 110. That is, a wider space is formed than the other parts of the melt gasification furnace 110, where there is a high temperature reducing gas. Therefore, coal briquettes charged into the dome portion 101 by the reducing silver gas can be easily differentiated.
  • the coal briquettes manufactured by the method of FIG. 1 use bioplastic as a binder, the coal briquettes have high hot strength, do not differentiate in the dome portion of the melt gasifier 110, and fall to the lower portion of the melt gasifier 110.
  • the heat generated by the pyrolysis reaction of the coal briquettes moves to the lower part of the melt gasification furnace 110 to react with the exothermic reaction with oxygen supplied through the tuyere 130.
  • the coal briquettes can be used as a heat source for keeping the melt gasifier 110 at a high temperature.
  • a large amount of gas generated in the lower portion of the melt gasifier 110 and the reduced iron supplied from the reducing furnace 120 can pass through the coal seam layer in the melt gasifier 110 more easily and uniformly. have.
  • a bulk coal material or coke may be charged into the melt gasifier 110 as necessary.
  • An air vent 130 is installed on the outer wall of the melt gasifier 110 to blow oxygen. Oxygen is blown into the coal packed bed to form a combustion zone. The coal briquettes are burned in the combustion zone to generate reducing gas. Can be.
  • FIG. 4 schematically shows an apparatus for manufacturing molten iron 300 using the coal briquettes manufactured in FIG. 1.
  • the structure of the apparatus for manufacturing molten iron 300 of FIG. 4 is merely for illustrating the present invention, and the present invention is not limited thereto. Therefore, the apparatus for manufacturing molten iron 300 of FIG. 4 may be modified in various shapes. Since the structure of the apparatus for manufacturing molten iron 300 of FIG. 3 is similar to that of the apparatus for manufacturing molten iron 200 of FIG. 3, the same reference numerals are used for the same parts, and a detailed description thereof will be omitted.
  • the molten iron manufacturing apparatus 300 includes a molten gasifier 110, a reducing furnace 122, a reduced iron compression device 140, and a reduced reduced iron storage tank 150. (150) may be omitted.
  • the produced coal briquettes are charged into a melt gasifier 110.
  • the coal briquettes generate a reducing gas in the melt gasifier 110 and the generated reducing gas is supplied to a fluidized bed reducing furnace.
  • the iron ore is supplied to the plurality of reducing furnaces 122 having a fluidized bed, and is made of reduced iron while flowing by the reducing gas supplied from the melt gasifier 110 to the reducing furnaces 122.
  • the reduced iron is compressed by the reduced iron compression device 140 and then stored in the reduced reduced iron storage tank 150.
  • the compressed reduced iron is supplied from the compressed reduced iron storage tank 150 to the melt gasifier 110 and melted in the melt gasifier 110.
  • 100 parts by weight of coal having an average property and having a particle size of 90% or more of 3 kPa or less was prepared from pulverized coal (water content of 10wt% or less).
  • Starch is prepared from corn flour, which is acid-treated in the manufacturing process.
  • the coal briquettes were prepared by mixing 4 parts by weight of starch powder (pH 4 when dissolved in water with 30 vol 3 ⁇ 4>).
  • the coal blend was transferred to a preheat mixer, and the steam was blown into the preheat mixer to preheat and mix to 50 ° C. or higher. This was added to the kneader again to adjust the temperature inside the kneader to 90 ° C or more. At this time, the amount of water supplied in the steam was 2 parts by weight, and the kneader residence time was 15 minutes.
  • the mixed coal discharged from the kneader was kept in the dryer Gravi ty Feeder for 3 to 5 minutes, blown with hot air at 120 ° C, and proceeded with Suct ion.
  • the coal briquettes were compressed into a press to produce briquette-shaped briquettes having a size of 64.5 mm ⁇ 25.4 mm ⁇ 19.1 mm.
  • the compressive strength and the drop strength of the coal briquettes were measured by the following evaluation method and summarized in Table 1 below.
  • the amount of water supplied in the steam was prepared in the same manner as in Experiment 1 except that it was adjusted to 4 parts by weight.
  • Kneader residence time was adjusted to 5 minutes, and was prepared in the same manner as in Experiment 1 except that the amount of water supply in the steam was adjusted to 3 parts by weight.
  • Kneader residence time was adjusted to 10 minutes, and was prepared in the same manner as in Experiment 1 except that the amount of water supply in the steam was adjusted to 3 parts by weight.
  • Kneader residence time was adjusted to 20 minutes, and was prepared in the same manner as in Experiment 1 except that the amount of water supply in the steam was adjusted to 3 parts by weight. Comparative example
  • 100 parts by weight of coal having an average property and having a particle size of 3 kPa or less was prepared from pulverized coal.
  • the coal briquettes were prepared by adding 5 parts by weight of 5% by weight aqueous acetic acid solution and 4 parts by weight of starch to the fine coal.
  • the prepared coal briquettes were put into a kneader and heat-treated, and compressed into a press to prepare briquette-shaped coal briquettes having a size of 64.5 mm X 25.4 mm X 19. 1 mm.
  • the compressive strength and the drop strength of the coal briquettes were measured by the following evaluation method and summarized in Table 1 below.
  • the weight ratio of the coal briquettes prepared in Experimental Examples 1 to 7 and the comparative example was dropped four times at a height of 5 m from the ground to maintain a shape with a particle size of 10 mm 3 or more as a percentage of the weight of the whole coal briquettes.
  • Coal briquette manufacturing apparatus 110 Melt gasification furnace 120, 122. Reduction furnace
  • Reduced iron compression device 150 Compressed reduced iron storage tank 200, 300.

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Abstract

The present invention relates to a method for manufacturing a briquette, which is to be charged in a dome part of a melting gasification furnace and to be rapidly heated in an apparatus for manufacturing molten iron, the apparatus comprising: a melting gasification furnace in which reduced iron is charged; and a reduction furnace connected to the melting gasification furnace and providing reduced iron. According to one embodiment of the present invention, the method for manufacturing a briquette comprises the steps of: providing pulverized coal; manufacturing mixed coal by mixing an acid-treated starch powder with the pulverized coal; heat-treating the mixed coal; and manufacturing a briquette by molding the heat-treated mixed coal.

Description

【명세서】  【Specification】

【발명의 명칭】  [Name of invention]

성형탄의 제조 방법 및 성형탄의 제조 장치  Method for producing coal briquettes and apparatus for producing coal briquettes

【기술분야】  Technical Field

성형탄 및 그 제조 방법에 관한 것이다. 좀더 상세하게는, 바이오 플라스틱을 적용한성형탄 및 그 제조 방법에 관한 것이다.  The present invention relates to coal briquettes and a method of manufacturing the same. More specifically, the present invention relates to coal briquettes to which bioplastics are applied and a method of manufacturing the same.

【발명의 배경이 되는 기술】  [Technique to become background of invention]

용융환원제철법에서는 철광석을 환원로와 환원된 철광석을 용융하는 용융가스화로를 사용한다. 용융가스화로에서 철광석을 용융하는 경우, 철광석을 용융할 열원으로서 성형탄을 용융가스화로에 장입한다. 여기서, 환원철은 용융가스화로에서 용융된 후, 용철 및 슬래그로 전환된 후 외부로 배출된다. 용융가스화로에 장입된 성형탄은 석탄층전층을 형성한다. 산소는 용융가스화로에 설치된 풍구를 통하여 취입된 후 석탄층전층을 연소시켜서 연소 가스를 생성한다. 연소가스는 석탄층전층을 통하여 상승하면서 고온의 환원 가스로 전환된다. 고온의 환원가스는 용융가스화로의 외부로 배출되어 환원가스로서 환원로에 공급된다.  In the molten iron reduction method, iron ore is used as a reducing furnace and a molten gasifier for melting the reduced iron ore. When iron ore is melted in a melt gasifier, coal briquettes are charged into the melt gasifier as a heat source for melting iron ore. Here, the reduced iron is melted in the molten gasifier, converted to molten iron and slag and then discharged to the outside. The coal briquettes charged into the melt gasifier form a coal seam layer. Oxygen is blown through the tuyere provided in the melt gasifier, and then burns the coal seam layer to generate combustion gas. The combustion gas is converted into a high temperature reducing gas while rising through the coal seam bed. The high temperature reducing gas is discharged to the outside of the melt gasification furnace and supplied to the reduction furnace as reducing gas.

성형탄은 석탄과 바인더를 흔합하여 제조된다. 이 경우, 바인더로서 당밀이 사용된다. 당밀의 성분은 산지에 따라 다르고, 제당 제조 공정에 따라 그 성분을 제어하기 어렵다. 따라서 당밀을 바인더로 사용하여 성형탄을 제조하는 경우, 성형탄의 품질을 일정하게 제어할 수 없다. 특히, 높은 수분을 가지는 당밀을사용하는 경우, 성형탄의 품질이 저하된다.  Coal briquettes are made by mixing coal and a binder. In this case, molasses is used as the binder. The components of the molasses vary depending on the region of production, and it is difficult to control the components according to the sugar production process. Therefore, when the coal briquettes are manufactured using molasses as a binder, the quality of the coal briquettes cannot be constantly controlled. In particular, when molasses having high moisture is used, the quality of coal briquettes is deteriorated.

【발명의 내용】  [Content of invention]

【해결하고자 하는 과제】  Problem to be solved

바이오 플라스틱을 적용한 성형탄 및 그 제조 방법을 제공하고자 한다.  The present invention provides a coal briquette to which bioplastics are applied and a method of manufacturing the same.

【과제의 해결 수단】  [Measures of problem]

환원철이 장입되는 용융가스화로, 및 용융가스화로에 연결되고, 환원철을 제공하는 환원로를 포함하는 용철제조장치에서 용융가스화로의 돔부에 장입되어 급속 가열되는 성형탄의 제조 방법에 관한 것으로서, 본 발명의 일 실시예에 따른 성형탄의 제조 방법은 미분탄을 제공하는 단계 ; 미분탄에 산처리된 전분 분말을 흔합하여 배합탄을 제조하는 단계; 배합탄을 열처리하는 단계; 및 열처리된 배합탄을 성형하여 성형탄을 제조하는 단계 ;를 포함한다 . A molten gasifier in which reduced iron is charged and a molten gasifier connected to a molten gasifier, and a method for producing coal briquettes which are charged into a dome of a molten gasifier and rapidly heated in a molten iron manufacturing apparatus including a reducing furnace for providing reduced iron. Method for producing coal briquettes according to an embodiment of the step of providing pulverized coal; Mixing starch powder acid-treated with pulverized coal to prepare a blended coal; Heat treating the blended coal; And forming the coal briquettes by molding the heat-treated blended coal.

배합탄을 제조하는 단계에서 , 산처리된 전분 분말은 바이오매스를 분쇄하는 단계, 분쇄된 바이오매스를 산 수용액에 침지하여 전분을 포함하는 여액을 분리하는 단계, 분리된 여액을 pH 3 내지 5.5로 세정하는 단계 및 세정된 여액을 건조하는 단계를 포함하여 제조될 수 있다. 배합탄을 제조하는 단계에서, 산처리된 전분 분말은 30부피 %의 농도로 물에 용해할 경우 pH가 3 내지 5.5일 수 있다.  In the step of preparing the coal blend, the acid treated starch powder is a step of pulverizing the biomass, immersing the pulverized biomass in an aqueous acid solution to separate the filtrate containing starch, the separated filtrate to pH 3 to 5.5 Washing and drying the washed filtrate. In the step of preparing the coal blend, the acid treated starch powder may have a pH of 3 to 5.5 when dissolved in water at a concentration of 30% by volume.

배합탄을 제조하는 단계에서, 산처리된 전분 분말은 평균 입도가 0.01 내지 1國일 수 있다. In the step of preparing the blended coal, the acid treated starch powder may have an average particle size of 0.01 to 1 country.

배합탄을 제조하는 단계에서, 미분탄 100 중량부에 대하여 산처리된 전분 분말을 1 내지 10 중량부 첨가할수 있다.  In the step of preparing the blended coal, 1 to 10 parts by weight of the acidified starch powder may be added to 100 parts by weight of pulverized coal.

배합탄을 제조하는 단계는 50 내지 65°C의 온도에서 수행될 수 있다. 열처리하는 단계에서, 열처리에 의해 배합탄 내의 산처리된 전분 분말이 바이오 플라스틱으로 변형될 수 있다. Preparing the blended coal may be carried out at a temperature of 50 to 65 ° C. In the step of heat treatment, the acid treated starch powder in the coal briquettes may be transformed into bioplastics by heat treatment.

열처리하는 단계는, 배합탄에 스팀을 공급하는 단계를 포함할 수 있다.  The heat treatment step may include supplying steam to the coal blend.

스팀 내의 수분이 미분탄 100 중량부에 대하여 1 내지 5 중량부가 되도록 공급할수 있다.  The water in the steam may be supplied to 1 to 5 parts by weight based on 100 parts by weight of pulverized coal.

스팀의 온도는 120 내지 300 °C일 수 있다. The temperature of the steam may be 120 to 300 ° C.

열처리하는 단계에서 배합탄의 온도는 60 내지 200 °C일 수 있다. The temperature of the coal blend in the heat treatment step may be 60 to 200 ° C.

열처리하는 단계 이후, 열처리된 배합탄을 건조하는 단계를 더 포함할 수 있다.  After the heat treatment, the method may further include drying the heat-treated coal blend.

제조된 성형탄은 바이오 플라스틱 1 내지 10 증량 %, 수분 3 내지 15 중량 % 및 잔부로 석탄을 포함하고, 바이오 플라스틱은 아밀로 펙틴 25 내지 70 중량 % 및 아밀로스 30 내지 75 중량 %로 이루어질 수 있다.  The coal briquettes prepared may contain 1 to 10% by weight of bioplastics, 3 to 15% by weight of moisture and remainder coal, and the bioplastics may be comprised of 25 to 70% by weight of amylopectin and 30 to 75% by weight of amylose.

본 발명의 일 실시예에 의한 성형탄의 제조 장치는 환원철이 장입되는 용융가스화로, 및 용융가스화로에 연결되고, 환원철을 제공하는 환원로를 포함하는 용철제조장치에서 용융가스화로의 돔부에 장입되어 급속 가열되는 성형탄의 제조 장치로서, 미분탄 공급 빈; 산처리된 전분 분말 공급 빈; 미분탄 공급 빈 및 산처리된 전분 분말 공급 빈으로부터 미분탄 및 산처리된 전분 분말을 공급받아 흔합하여, 배합탄을 제조하는 믹서; 믹서로부터 배합탄을 공급받아 열처리하는 니더; 및 니더로부터 열처리된 배합탄을 공급받아성형하는 성형기;를 포함한다. The apparatus for producing coal briquettes according to an embodiment of the present invention is charged into a dome portion of a molten gasifier in a molten gas manufacturing apparatus including a molten gasifier in which reduced iron is charged, and a reducing furnace connected to the molten gasifier and providing reduced iron. rapidity An apparatus for producing coal briquettes to be heated, comprising: pulverized coal supply bins; Acid treated starch powder feed bin; A mixer for receiving pulverized coal and acid treated starch powder from the pulverized coal feed bin and the acid treated starch powder feed bin and mixing them to produce a blended coal; A kneader for receiving heat from the blended coal from a mixer; And a molding machine which receives the mixed coal heat-treated from the kneader and performs molding.

믹서 및 상기 니더 사이에, 배합탄을 50 내지 65°C의 온도로 예열하면서 흔합하는 예열 믹서를 더 포함할 수 있다. Between the mixer and the kneader, it may further include a preheating mixer to mix while preheating the coal mixture at a temperature of 50 to 65 ° C.

니더는 스팀 공급관이 연결되어 있으며, 스팀 공급관으로부터 스팀을 공급받아 배합탄을 열처리할수 있다.  The kneader is connected to a steam supply pipe, and receives steam from the steam supply pipe to heat-treat the coal briquettes.

니더 및 성형기 사이에, 열처리된 배합탄을 건조하는 건조기를 더 포함할수 있다.  Between the kneader and the molding machine may further include a dryer for drying the heat-treated coal coal.

【발명의 효과】  【Effects of the Invention】

우수한 강도를 가진 성형탄을 제조할수 있다.  Coal briquettes having excellent strength can be produced.

바인더 내에 K성분이 없으므로, 배관 막힘 현상이 일어나지 않는다. 생석회 또는 소석회를 사용하지 않으므로 C02 반웅성이 저하되어 석탄의 연료 효율성이 개선된다. Since there is no K component in the binder, clogging of the pipe does not occur. The absence of quicklime or slaked lime reduces the C0 2 reaction and improves the fuel efficiency of coal.

바인더 배합비를 최소화 하여 기존 바인더 대비 경제성이 향상된다. 【도면의 간단한 설명】  By minimizing the binder compounding ratio, the economy is improved compared to the existing binder. [Brief Description of Drawings]

도 1은 본 발명의 일 실시예에 따른 성형탄의 제조 방법의 개략적인 순서도이다.  1 is a schematic flowchart of a method of manufacturing coal briquettes according to an exemplary embodiment of the present invention.

도 2는 본 발명의 일 실시예에 따른 성형탄의 제조 장치의 개략적으로 나타낸 도면이다.  2 is a view schematically showing an apparatus for manufacturing coal briquettes according to an embodiment of the present invention.

도 3은 도 1에서 제조한 성형탄을 사용한 용철제조장치의 개략적인 도면이다.  3 is a schematic diagram of an apparatus for manufacturing molten iron using the coal briquettes manufactured in FIG. 1.

도 4는 도 1에서 제조한 성형탄을 사용한 또 다른 용철제조장치의 개략적인 도면이다.  4 is a schematic diagram of another apparatus for manufacturing molten iron using the coal briquettes manufactured in FIG. 1.

도 5는 실시예 및 비교예에서 제조한 성형탄에서 석탄을 분리하고 남은 바인더 물질을 자외 분광 분석 (UV spectrometer )한 결과이다.  5 is a result of ultraviolet spectrometer (UV spectrometer) of the remaining binder material after the coal was separated from the coal briquettes prepared in Examples and Comparative Examples.

【발명을 실시하기 위한 구체적인 내용】  [Specific contents to carry out invention]

제 1, 제 2 및 게 3 등의 용어들은 다양한 부분, 성분, 영역, 층 및 /또는 섹션들을 설명하기 위해 사용되나 이들에 한정되지 않는다. 이들 용어들은 어느 부분, 성분, 영역, 층 또는 섹션을 다른 부분, 성분, 영역, 층 또는 섹션과 구별하기 위해서만 사용된다. 따라서, 이하에서 서술하는 제 1 부분, 성분, 영역, 층 또는 섹션은 본 발명의 범위를 벗어나지 않는 범위 내에서 제 2 부분, 성분, 영역, 층 또는 섹션으로 언급될 수 있다. The terms first, second, and crab 3 are used to describe various parts, components, regions, and layers. And / or sections, but are not limited to these. These terms are only used to distinguish one part, component, region, layer or section from another part, component, region, layer or section. Accordingly, the first portion, component, region, layer or section described below may be referred to as the second portion, component, region, layer or section without departing from the scope of the invention.

여기서 사용되는 전문 용어는 단지 특정 실시예를 언급하기 위한 것이며, 본 발명을 한정하는 것을 의도하지 않는다. 여기서 사용되는 단수 형태들은 문구들이 이와 명백히 반대의 의미를 나타내지 않는 한 복수 형태들도 포함한다. 명세서에서 사용되는 "포함하는"의 의미는 특정 특성, 영역, 정수, 단계, 동작, 요소 및 /또는 성분을 구체화하며, 다른 특성, 영역, 정수, 단계, 동작, 요소 및 /또는 성분의 존재나 부가를 제외시키는 것은 아니다.  The terminology used herein is for reference only to specific embodiments and is not intended to limit the invention. As used herein, the singular forms “a,” “an,” and “the” include plural forms as well, unless the phrases clearly indicate the opposite. As used herein, the meaning of "comprising" embodies a particular characteristic, region, integer, step, operation, element and / or component, and the presence of another characteristic, region, integer, step, operation, element and / or component or It does not exclude the addition.

다르게 정의하지는 않았지만, 여기에 사용되는 기술용어 및 과학용어를 포함하는 모든 용어들은 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자가 일반적으로 이해하는 의미와 동일한 의미를 가진다. 보통 사용되는 사전에 정의된 용어들은 관련기술문헌과 현재 개시된 내용에 부합하는 의미를 가지는 것으로 추가 해석되고, 정의되지 않는 한 이상적이거나 매우 공식적인 의미로 해석되지 않는다.  Although not defined otherwise, all terms including technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art. Commonly defined terms used are additionally interpreted to have a meaning consistent with the related technical literature and the presently disclosed contents, and are not interpreted in an ideal or very formal sense unless defined.

이하, 첨부한 도면을 참조하여 본 발명의 실시예에 대하여 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자가 용이하게 실시할 수 있도록 상세히 설명한다. 그러나 본 발명은 여러 가지 상이한 형태로 구현될 수 있으며 여기에서 설명하는 실시예에 한정되지 않는다.  Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings so that those skilled in the art may easily implement the present invention. As those skilled in the art would realize, the described embodiments may be modified in various different ways, all without departing from the spirit or scope of the present invention.

도 1은 본 발명와 일 실시예에 따른 성형탄의 제조 방법의 순서도를 개략적으로 나타낸다. 도 1의 성형탄의 제조 방법의 순서도는 단지 본 발명을 예시하기 위한 것이며, 본 발명이 여기에 한정되는 것은 아니다. 따라서 성형탄의 제조 방법을 다양하게 변형할 수 있다.  1 schematically shows a flowchart of a method of manufacturing coal briquettes according to the present invention and an embodiment. The flowchart of the manufacturing method of the coal briquettes of FIG. 1 is for illustration only, and this invention is not limited to this. Therefore, the manufacturing method of the coal briquettes can be variously modified.

도 1에 도시한 바와 같이, 성형탄의 제조 방법은 미분탄을 제공하는 단계 (S10) , 미분탄에 산처리된 전분 분말을 흔합하여 배합탄을 제조하는 단계 (S20) , 배합탄을 열처리하는 단계 (S30) 및 열처리된 배합탄을 성형하여 성형탄을 제조하는 단계 (S40)를 포함한다. 이외에, 필요에 따라 성형탄의 제조 방법은 다른 단계들을 더 포함할수 있다. As shown in Figure 1, the method for producing coal briquettes includes the steps of providing pulverized coal (S10), mixing starch powder acid-treated with pulverized coal to prepare coal briquettes (S20), and heat treating the coal briquettes (S30). ) And forming the coal briquettes by molding the heat-treated mixed coal (S40). In addition, as required The manufacturing method may further comprise other steps.

먼저, 단계 (S10)에서는 미분탄을 제공한다. 여기서, 미분탄은 석탄을 파쇄한 것이며, 일반적으로 석탄은 탄화도에 따라 탄소분이 약 First, in step S10, pulverized coal is provided. Here, pulverized coal is crushed coal, and in general, coal has a weak carbon content depending on the degree of carbonization.

60%인 이탄, 약 7OT인 아탄 및 갈탄, 약 70% 내지 80%인 아역청탄, 약 80% 내지 90%인 역청탄, 이상인 무연탄으로 구분된다. 여기서 사용하는 석탄의 종류는 특별히 한정되지 않으며, 단일 탄종이나 다양한 종류의 석탄을 흔합하여 사용할 수 있다. 품질의 편차를 줄이기 위해 미분탄의 입도가 일정한 것이 바람직하며, 구체적인 기준으로서, 입도 3mm 이하가 80wt 이상, 입도 5隱. 이하가 90wt% 이상인 입도 분포를 갖는 미분탄을 사용할 수 있다. 60% peat, about 7OT peat and lignite, about 70% to 80% subbituminous coal, about 80% to 90% bituminous coal, and more than anthracite coal. The kind of coal used here is not specifically limited, A single coal type or various types of coal can be mixed and used. In order to reduce the quality variation, it is preferable that the particle size of pulverized coal is constant. As a specific standard, the particle size of 3mm or less is 80wt or more and the particle size is 5 隱. Pulverized coal having a particle size distribution of 90 wt% or less can be used.

다음으로, 단계 (S20)에서 미분탄에 산처리된 전분 분말을 혼합하여 배합탄을 제조한다. 본 발명의 일 실시예에 따르면, 이미 제조된 바이오 플라스틱을 직접 미분탄과 흔합하여 성형탄의 바인더로서 적용하는 것이 아니고, 바이오 플라스틱의 원료가 되는 산처리된 전분 분말을 배합하고, 후술할 단계 (S30) 등에서 바이오 플라스틱으로 합성함으로서 성형탄 바인더로서의 역할을 하게한다. 이미 제조된 바이오 플라스틱을 직접 미분탄과 흔합하는 경우, 미분탄 표면에 도포하는 것이 원활치 아니하며, 바이오 플라스틱을 고온에서 재용융 시키는 과정이 필요하다. 이 때, 재용융된 바이오 플라스틱은 탄성 회복력이 낮아 제조된 성형탄의 즉시 강도가 낮게 된다. 반면, 본 발명의 일 실시예에서는 원료가 되는 산처리된 전분 분말을 포함하는 배합탄을 제조하고, 후술할 단계 (S30) 등에서 바이오 플라스틱을 합성하여, 미분탄 표면에 도포가 원활히 이루어지고, 아을러 제조된 성형탄의 즉시 강도를 향상시킬 수 있게 된다.  Next, the mixed coal is prepared by mixing the starch powder treated with fine coal in the step (S20). According to an embodiment of the present invention, instead of directly mixing the manufactured bioplastics with pulverized coal and applying them as a binder of coal briquettes, an acid-treated starch powder that is a raw material of bioplastics is blended and described later (S30). By synthesizing bioplastics in the back, it serves as a coal briquette binder. When the bioplastics are already mixed with pulverized coal, it is not smooth to apply them to the surface of the pulverized coal, and the process of remelting the bioplastic at high temperature is required. At this time, the re-melted bioplastics have low elastic recovery force and thus have low instantaneous strength of the coal briquettes manufactured. On the other hand, in one embodiment of the present invention to prepare a blended coal containing the acid-treated starch powder as a raw material, by synthesizing the bio-plastic in the step (S30) and the like to be described later, smoothly applied to the surface of the pulverized coal, It is possible to improve the strength immediately of the produced coal briquettes.

전분은 아밀로스 20 내지 30 중량 %와 아밀로 펙틴 70 내지 80 중량? ¾로 구성되어 있다. 아밀로스는 선형의 헬릭스 (Hel ix) 구조이므로 탄력적이고, 매질에 효과적으로 도포가 가능하다. 또한 고밀도로 도포되므로 바인더로서 매우 효율적이다. 하지만 아밀로 펙틴은 가지 구조로 되어있어 하드하므로 바인딩 하고자 하는 물질에 효과적으로 도포되지 못한다. 또한 가지 구조는 선형 구조에 대비 밀도가 낮으므로 바인딩 후 바인더 부분의 강도가 취약하므로 외압에 의한 변형에 취약하고, 점탄성 능력이 약하다. 본 발명의 일 실시예에서는 단계 (S30) 등에서 전분이 바이오 플라스틱으로 합성되어, 바인더로서 유리한 아밀로스 구조가 늘어나고, 아밀로 펙틴 구조가 줄어들게 되어, 성형탄의 냉간.강도 및 열간 강도가 향상된다. Starch is 20 to 30% by weight amylose and 70 to 80% by weight amylo pectin? It consists of ¾. Amylose has a linear Helix (ix) structure and is elastic and can be applied to the medium effectively. It is also very effective as a binder because it is applied at a high density. Amylo pectin, however, has a branched structure that is hard to apply to the material to be bound. In addition, since the branch structure has a lower density than the linear structure, the strength of the binder portion after binding is weak, so that the branch structure is susceptible to deformation due to external pressure. Viscoelastic ability is weak. In one embodiment of the present invention, starch is synthesized into bioplastics in step S30 and the like, and the beneficial amylose structure is increased as a binder, and the amylopectin structure is reduced, thereby improving the cold.strength and hot strength of the coal briquettes.

본 발명의 일 실시예에서 산처리된 분말 전분은 바이오매스를 분쇄하는 단계, 분쇄된 바이오매스를 산 수용액에 침지하여 전분을 포함하는 여액을 분리하는 단계, 분리된 여액을 pH 3 내지 5.5로 세정하는 단계 및 세정된 여액을 건조하는 단계를 포함한다. 이 때, 바이오매스는 카사바, 옥수수, 밀, 쌀, 보리 및 감자로 이루어진 군에서 선택된 1종 이상을 포함할 수 있다. 구체적으로 옥수수를 사용할수 있다.  In one embodiment of the present invention, the acid-treated powdered starch is a step of pulverizing the biomass, immersing the pulverized biomass in an aqueous acid solution to separate the filtrate containing starch, washing the separated filtrate to pH 3 to 5.5 And drying the washed filtrate. At this time, the biomass may include one or more selected from the group consisting of cassava, corn, wheat, rice, barley and potatoes. Specifically, corn may be used.

옥수수를 사용하는 경우, 0.2 내지 0.5 부피 %의 아황산 용액을 사용하여 침지시킨다. 옥수수를 침지하면 흡수되면서 서서히 팽윤하고 수분이 40 중량 % 정도가 되면 포화상태가 된다. 포화상태가 되면서 원료 중의 가용성 물질이 침지액 속에 용출되기 시작하고, 젖산균이 발육하여 용출된 당분이 젖산으로 발효된다. 발효된 젖산과 아황산이 단백질올 붕괴시켜서 전분과 단백질의 결합을 연하게 하여 전분의 분리가 쉽도록 유도된다. 아황산 용액에 침지시킨 옥수수를 파쇄기를 사용하여 부순다. 파쇄된 것을 씨눈 분리조에 보내어 '전분을 분리하게 된다. 이 때, 원심분리기를 이용하는 회전형 여과기를 사용할 수 있으며, 분리된 전분 여액은.다음 공정으로 보내진다. 이때 여액이 pH 3 내지 5.5까지 세정을 한다. 그리고 건조를 수분 15 중량 % 이하가 포함되도록 한다. 이러면 황산 및 젖산이 일부 옥수수전분 분말 속에 존재하게 된다 황산은 0.01 중량 % 이상이 함유 되고, 젖산은 0. 1 중량 % 이상 함유될 수 있다. 즉, 산처리된 전분 분말은 황산을 0.01 내지 1 중량 % 및 젖산을 0. 1 내지 1 증량 %포함할 수 있다. If corn is used, it is immersed using 0.2-0.5% by volume sulfurous acid solution. When soaked, it swells slowly as it is absorbed and becomes saturated when the water reaches 40% by weight. As it becomes saturated, the soluble substance in the raw material begins to elute in the immersion liquid, and the lactic acid bacteria develop and the eluted sugar is fermented into lactic acid. Fermented lactic acid and sulfurous acid decompose the protein, which leads to softening of the starch and protein bonds, thereby facilitating the separation of starch. Corn immersed in the sulfurous acid solution is crushed using a crusher. Sending to the crushed article ssinun separation "is separation of starch. At this time, a rotary filter using a centrifuge can be used, and the separated starch filtrate is sent to the next step. At this time, the filtrate is washed to pH 3 to 5.5. And the drying is to include less than 15% by weight of moisture. This will result in the presence of sulfuric acid and lactic acid in some corn starch powder. Sulfuric acid may contain 0.01% by weight or more, and lactic acid may contain 0.01% by weight or more. That is, the acid treated starch powder may contain 0.01 to 1% by weight of sulfuric acid and 0.01 to 1% by weight of lactic acid.

일반적으로 전분을 제조할 시에는 전분으로부터 산을 추출하는 단계에서 추출제를 산 수용액 내의 산 성분의 100 중량 % 이상을 사용한다. 본 발명의 일 실시예에서는 전분이 아닌 산처리된 전분을 사용하므로, 추출제를 산 수용액 내의 산 성분의 40 내지 60 중량 % 사용하는 것으로 충분하다. 본 발명의 일 실시예에서 산처리된 전분을 제조하는 공정은 일반 전분을 제조하는 공정에 비해 오히려 간편하며 , 제조 공정면에서 장점이 있다. In general, when preparing starch, at least 100% by weight of the acid component in the aqueous acid solution is used as the extractant in the step of extracting acid from starch. Since one embodiment of the present invention uses acid treated starch instead of starch, it is sufficient to use 40-60 wt% of the acid component in the aqueous acid solution. In one embodiment of the present invention the process for preparing acid-treated starch is general Compared to the process for preparing starch, rather simple, there is an advantage in the manufacturing process.

산처리된 전분 분말은 30부피 %의 농도로 물에 용해할 경우 pH가 3 내지 5.5가 되어야 한다. pH가 너무 높으면, 바이오 플라스틱의 점탄성을 적절하게 얻기 어려운 문제가 발생할 수 있다. 바인더 흔합물의 pH가 너무 낮으면, 바이오 플라스틱의 점탄성이 낮아지고 아울러 장비의 부식이 발생할 수 있다. 따라서 전술한 범위로 pH를 조절할 수 있다. 더욱 구체적으로 산처리된 전분 분말은 30부피 %의 농도로 물에 용해할 경우 pH 는 4내지 5가 될 수 있다.  Acid treated starch powder should have a pH of 3 to 5.5 when dissolved in water at a concentration of 30% by volume. If the pH is too high, problems may arise in which it is difficult to adequately obtain the viscoelasticity of the bioplastics. If the pH of the binder compound is too low, the viscoelasticity of the bioplastics may be lowered and the equipment may be corroded. Therefore, pH can be adjusted in the above-described range. More specifically, the acid treated starch powder may have a pH of 4-5 when dissolved in water at a concentration of 30% by volume.

산처리된 전분 분말은 평균 입도가 0.01 내지 1瞧일 수 있다. 산처리된 전분 분말의 평균 입도가 너무 작은 경우, 산처리된 전분 분말끼리 뭉치게 되어, 미분탄과의 흔합이 원활하게 되지 않을 수 있다. 산처리된 전분 분말의 평균 입도가 너무 큰 경우, 미분탄과의 흔합이 원활하게 되지 않을 수 있다. 따라서 전술한 범위로 산처리된 전분 분말의 평균 입도를 조절할 수 있다.  The acid treated starch powder may have an average particle size of 0.01 to 1 mm 3. If the average particle size of the acid-treated starch powder is too small, the acid-treated starch powder may be agglomerated, and may not be smoothly mixed with the pulverized coal. If the average particle size of the acid treated starch powder is too large, the mixing with the pulverized coal may not be smooth. Therefore, the average particle size of the starch powder acid-treated in the above-described range can be adjusted.

산처리된 전분 분말의 첨가량은 미분탄 100 중량부에 대하여 산처리된 전분 분말을 1 내지 10 중량부 첨가할 수 있다. 산처리된 전분 분말의 첨가량이 너무 많은 경우, 산처리된 전분 분말과 미분탄의 균일한 흔합이 어려워 질 수 있다. 산처리된 전분 분말이 너무 적게 첨가되는 경우, 바인딩 효과가 미미하게 될 수 있다. 따라서 산처리된 전분 분말의 첨가량을 전술한 범위로 조절할 수 있다. 더욱 구체적으로 미분탄 100 중량부에 대하여 산처리된 전분 분말을 2 내지 8 중량부 첨가할 수 있다. 단계 (S20)은 50 내지 65°C의 온도에서 수행될 수 있다. 온도가 너무 낮은 경우, 후술할 단계 (S30)에서 적절한 열처리 온도까지 승온하는데 시간이 오래 걸릴 수 있다. 온도가 너무 높은 경우, 후술할 단계 (S30)에서 미분탄과 층분히 흔합되지 않은 산처리된 전분 분말이 바이오 플라스틱으로 변형될 수 있다. The addition amount of the acid-treated starch powder may add 1 to 10 parts by weight of the acid-treated starch powder with respect to 100 parts by weight of pulverized coal. If the amount of acid treated starch powder is added too much, it may be difficult to uniformly mix the acid treated starch powder with the pulverized coal. If too little acid treated starch powder is added, the binding effect may be negligible. Therefore, the addition amount of the acid-treated starch powder can be adjusted to the above-mentioned range. More specifically, 2 to 8 parts by weight of the acidified starch powder may be added to 100 parts by weight of pulverized coal. Step (S20) may be carried out at a temperature of 50 to 65 ° C. If the temperature is too low, it may take a long time to increase the temperature to the appropriate heat treatment temperature in step (S30) to be described later. If the temperature is too high, the acid-treated starch powder that is not closely mixed with pulverized coal may be transformed into bioplastic in step S30 to be described later.

다시 도 1로 돌아오면, 단계 (S30)에서는 배합탄을 열처리한다. 단계 (S30)에서는 열처리에 의해 배합탄 내의 산처리된 전분 분말이 바이오 플라스틱으로 변형된다. 산처리된 전분 분말이 바이오 플라스틱으로 변형되는 메커니즘을 구체적으로 설명하도록 한다 . 1 again, in step S30, the coal briquettes are heat-treated. In step S30, the acid treated starch powder in the coal briquettes is transformed into bioplastics by heat treatment. Describe the mechanism by which acid-treated starch powder is transformed into bioplastics.

전분 내에 존재하는 아밀로스와 아밀로 펙틴은 크리스탈 구조로 되어 있다. 아밀로스는 선형이고 아밀로 펙틴은 아밀로스 구조에 가지를 가지고 있는 구조이다. 여기에 열을 가하고 물을 첨가하여 주면 물이 크리스탈 내부로 침투하게된다. 상온에서는 물이 결정사이로 침투하기가 어렵다. 결정사이로 침투한 물은 아밀로스와 아밀로 펙틴을 수소 결합 (hydrogen bonding)으로 결합한다. 아밀로 펙틴은 산에 의해 가지가 절개되어 아밀로스로 형성된다. 아밀로스 결정름으로 물이 침투하게 되면 수소 결합 (hydrogen bonding)이 일어나면서 친수기 소수기 상호작용에 의해 친수기 0H 그룹은 밖으로 향하고 소수기인 OC 결합은 안으로 향하게 되어 헬릭스 (Hel ix) 구조로 변형이 일어난다. 그리고 전분 내에 존재하는 극성 지방질 (polar l ipid)과 결합하여 극성 지방질 중심으로 더블 헬릭스 (double hel ix) 구조를 형성하게 된다. 극성 지방질과 결합하지 않은 헬릭스는 헬릭스끼리 더블 헬릭스 구조를 이루게 된다. 아밀로스의 경우도 더블 헬릭스로 공유되었다가 물은 밖으로 배출이 되고 결정 구조를 형성하게 된다.  Amylose and amylo pectin present in starch have a crystalline structure. Amylose is linear and amylopectin is a structure with branches in the amylose structure. If you add heat and add water, the water will penetrate inside the crystal. At room temperature, water is difficult to penetrate between crystals. The water penetrated between the crystals combines amylose and amylo pectin with hydrogen bonding. Amylo pectin is branched by acid to form amylose. When water penetrates into amylose crystals, hydrogen bonding occurs, and hydrophilic group hydrophilic group interaction causes hydrophilic group 0H to go out and hydrophobic group OC bond to inward, transforming to Helix structure. In addition, it combines with the polar lipids present in the starch to form a double helix structure around the polar lipids. Helix, which is not combined with polar fat, forms a double helix structure between the helix. In the case of amylose, it is shared as a double helix, and water is discharged outwards to form a crystal structure.

아밀로 펙틴이 아밀로스로 변화하는 메커니즘은 다음과 같다. 아밀로스는 글루코스 (glucose) 가 알파 1 , 4-bonding으로 구성되어 있다. 아밀로 펙틴은 메인 골격구조 (back-bone)가 1 , 4-bonding으로 구성되어 있고, 가지 부분은 알파 1 , 6-bonding을 통하여 골격구조에 연결되어 있다.  The mechanism by which amylo pectin is converted to amylose is as follows. Amylose is composed of glucose (alpha 1, 4-bonding). Amylo pectin is composed of 1, 4-bonding of main backbone, and its branched part is connected to skeletal structure through alpha 1, 6-bonding.

pH 3 내지 5.5 사이 및 온도가 60°C 이상에서 알파 1 , 4-bonding은 절개가 되지 않는 반면, a - 1 , 6-bonding 은 절개가 일어난다. 그러므로 산 존재하에서 선택적으로 a -1 , 6-bonding 절개가 가능하다. 그러므로 아밀로 펙틴의 가지를 절개하여 아밀로스와 유사한 선형으로 만드는 것이 가능하다. 이 같은 과정올 통해 아밀로 펙틴 25 내지 70 중량 % 및 아밀로스 30 내지 75 중량 %로 이루어진 바이오 플라스틱을 합성할 수 있다. 더욱 구체적으로 바이오 플라스틱은 아밀로 펙틴 25 내지 35 중량 % 및 아밀로스 65 내지 75 중량 %로 이루어진다. 바이오 플라스틱은 밀도가 상대적으로 높아 성형탄의 강도가 증가하고, 선형 분자가 헬릭스 구조를 형성하여 미분탄 표면에 효과적인 점착이 가능하다. At pH 3 to 5.5 and at temperatures above 60 ° C, alpha 1, 4-bonding is not incision while a-1, 6-bonding is incision. Therefore, a -1 and 6-bonding incisions can be selectively made in the presence of acid. Therefore, it is possible to cut the branch of amylo pectin and make it linear similar to amylose. Through this process it is possible to synthesize a bioplastic consisting of 25 to 70% by weight of amylopectin and 30 to 75% by weight of amylose. More specifically, the bioplastic consists of 25 to 35% by weight of amylopectin and 65 to 75% by weight of amylose. Bioplastics have a relatively high density, which increases the strength of coal briquettes, and linear molecules form a helix structure. Effective adhesion to the pulverized coal surface is possible.

단계 (S30)에서 열처리하는 단계는 배합탄에 스팀을 공급하는 단계를 포함할 수 있다. 스팀을 공급함으로써 바이오 플라스틱 합성에 필요한 수분 및 열을 공급할 수 있다. 본 발명의 일 실시예에서는 바이오 플라스틱 합성에 필요한 산을 수용액 형태가 아닌 산처리된 분말 형태로 공급하므로, 불필요하게 수분이 다량 공급되지 아니한다. 결과적으로 성형탄 내의 수분 함량이 줄어들어, 성형탄의 넁간 강도를 향상시킬 수 있고, 불필요한 건조 단계를 저감할 수 있다. 구체적으로 스팀 내의 수분이 미분탄 100 중량부에 대하여 1 내지 5 중량부가 되도록 공급할 수 있다. 수분이 너무 적게 공급되면, 바이오 플라스틱 합성이 원활하게 이루어지지 않을 수 있다. 수분이 너무 많이 공급되면, 최종 제조되는 성형탄의 냉간 강도에 악영향을 미칠 수 있다. 따라서 전술한 범위로 수분을 공급하도록 스팀의 양을 조절할수 있다. 이 때, 스팀의 온도는 120 내지 300°C일 수 있다. The step of heat treatment in step (S30) may include supplying steam to the coal blend. By supplying steam, it is possible to supply the moisture and heat required for bioplastic synthesis. In one embodiment of the present invention, since the acid required for bioplastic synthesis is supplied in the form of an acid-treated powder rather than an aqueous solution, a large amount of moisture is not unnecessarily supplied. As a result, the moisture content in the coal briquettes is reduced, thereby improving the strength of the coal briquettes and reducing unnecessary drying steps. Specifically, the water in the steam may be supplied to 1 to 5 parts by weight based on 100 parts by weight of pulverized coal. If too little water is supplied, bioplastic synthesis may not be performed smoothly. If too much water is supplied, the cold strength of the final coal briquettes produced may be adversely affected. Therefore, it is possible to adjust the amount of steam to supply moisture in the above-described range. At this time, the temperature of the steam may be 120 to 300 ° C.

단계 (S30)에서 열처리로 인하여 배합탄의 온도는 60 내지 200°C로 상승하게 된다. 배합탄의 온도가 적절히 상승하지 않을 시, 바이오 플라스틱의 합성이 원활하게 이루어지지 않을 수 있다. Due to the heat treatment in step (S30), the temperature of the coal blend is raised to 60 to 200 ° C. When the temperature of the coal blend does not rise properly, the synthesis of bioplastics may not be performed smoothly.

단계 (S30) 이후, 열처리된 배합탄을 건조하는 단계를 더 포함할 수 있다. 구체적으로 배합탄을 50 내지 200°C의 온도에서 3 내지 10분 동안 건조할 수 있다. 건조하는 단계를 더 포함함으로써 성형탄 내에 존재하는 수분을 성형탄 100 중량 %에 대하여 수분을 3 내지 15 중량 % 포함하도록 조절할 수 있다. 더욱 구체적으로 5 내지 9 중량 % 포함하도록 조절할 수 있다. 전술한 범위에서 성형탄의 강도를 향상시킬 수 있다. 이러한 수분은 단계 (S10)에서 미분탄 내에 존재하는 수분, 단계 (S20)에서 산처리된 전분 분말 내에 존재하는 수분 및 단계 (S30)에서 스팀 내에 존재하는 수분으로부터 유래될 수 있다. After step S30, the method may further include drying the heat-treated coal blend. Specifically, the coal briquettes may be dried for 3 to 10 minutes at a temperature of 50 to 200 ° C. By further comprising the step of drying, the water present in the coal briquettes can be adjusted to include 3 to 15% by weight of water relative to 100% by weight of coal briquettes. More specifically, it can be adjusted to include 5 to 9% by weight. It is possible to improve the strength of coal briquettes in the aforementioned range. Such moisture may be derived from moisture present in the pulverized coal in step S10, moisture present in the starch powder acid treated in step S20 and moisture present in steam in step S30.

다시 도 1로 돌아오면, 단계 (S40)에서는 열처리된 배합탄을 성형하여 성형탄을 제조한다. 도 1에는 도시하지 않았지만, 상호 반대 방향으로 회전하는 쌍를들 사이에 배합탄을 장입하여 포켓 또는 스트립 형태의 성형탄을 제조할 수 있다. 그 결과, 우수한 열간 강도 및 냉간 강도를 가지는 성형탄을 제조할 수 있다. 위와 같은 제조 방법에 의해 제조된 성형탄은 바이오 플라스틱 1 내지 10 중량 %, 수분 3 내지 15 중량 % 및 잔부로 석탄을 포함하고, 바이오 플라스틱은 아밀로 펙틴 25 내지 70 중량 % 및 아밀로스 30 내지 75 증량 %로 이루어진다. 더욱 구체적으로 성형탄은 바이오 플라스틱 3 내지 7 중량 ¾>, 수분 5 내지 9 중량 % 및 잔부로 석탄을 포함할 수 있다. 본 발명의 일 실시예에 의한 성형탄은 바이오 플라스틱의 점탄성으로 인하여 우수한 강도를 갖는다. Returning to FIG. 1 again, in step S40, the coal briquettes are heat-treated to form coal briquettes. Although not shown in FIG. 1, coal briquettes may be manufactured in the form of pockets or strips by charging coal briquettes between pairs rotating in opposite directions. As a result, coal briquettes having excellent hot strength and cold strength can be produced. Coal briquettes produced by the above manufacturing method comprises 1 to 10% by weight of bioplastics, 3 to 15% by weight of water and the balance of coal, and bioplastics include 25 to 70% by weight of amylopectin and 30 to 75% by weight of amylose. Is done. More specifically, the coal briquettes may include 3 to 7 wt% of bioplastics, 5 to 9 wt% of moisture, and balance coal. Coal briquettes according to an embodiment of the present invention have excellent strength due to the viscoelasticity of bioplastics.

도 2는 도 1에서 도시한 성형탄의 제조 방법을 적용한 성형탄 제조 장치를 개략적으로 나타낸다. 도 2의 성형탄 제조 장치의 구조는 단지 본 발명을 예시하기 위한 것이며, 본 발명이 여기에 한정되는 것은 아니다. 따라서 도 2의 성형탄 제조 장치를 다양한 형태로 변형할수 있다.  FIG. 2 schematically shows a coal briquette manufacturing apparatus to which the method of manufacturing coal briquettes illustrated in FIG. 1 is applied. The structure of the coal briquette manufacturing apparatus of FIG. 2 is merely for illustrating the present invention, and the present invention is not limited thereto. Therefore, the coal briquette manufacturing apparatus of FIG. 2 may be modified in various forms.

본 발명의 일 실시예에 의한 성형탄 제조 장치 (100)는 미분탄 공급 빈 ( 10), 산처리된 전분 분말 공급 빈 (20), 미분탄 공급 빈 ( 10) 및 산처리된 전분 분말 공급 빈 (20)으로부터 미분탄 및 산처리된 전분 분말을 공급받아 혼합하여, 배합탄을 제조하는 믹서 (30) ; 믹서로부터 배합탄을 공급받아 열처리하는 니더 (50) ; 및 니더 (50)로부터 열처리된 배합탄을 공급받아 성형하는 성형기 (70)를 포함한다.  The coal briquette manufacturing apparatus 100 according to an embodiment of the present invention includes a pulverized coal supply bin 10, an acid treated starch powder supply bin 20, a pulverized coal supply bin 10, and an acid treated starch powder supply bin 20. Powdered coal and acid-treated starch powders supplied from the mixture and mixed to produce blended coal; A kneader 50 which receives a blended coal from a mixer and heat-treats it; And a molding machine 70 which receives the mixed coal heat-treated from the kneader 50 and shapes the same.

본 발명의 일 실시예에 의한 성형탄 제조 장치 ( 100)는 미분탄 공급 빈 ( 10) 및 산처리된 전분 분말 공급 빈 (20), 빈 (1으 20)은 미분탄 및 산처리된 전분 분말을 공급한다. 미분탄 및 산처리된 전분 분말에 대해서는 전술하였으므로, 중복되는 설명을 생략한다.  The coal briquette manufacturing apparatus 100 according to an embodiment of the present invention supplies the pulverized coal supply bin 10 and the acid treated starch powder supply bin 20, and the bins 1 and 20 supply the pulverized coal and the acid treated starch powder. . Pulverized coal and acid treated starch powder have been described above, and thus redundant description will be omitted.

미분탄 및 산처리된 전분 분말은 믹서 (30)에 공급된다. 믹서 (30)는 미분탄 공급 빈 (10) 및 산처리된 전분 분말 공급 빈 (20)으로부터 미분탄 및 산처리된 전분 분말을 공급받아흔합하여, 배합탄을 제조한다.  Pulverized coal and acid treated starch powder are supplied to the mixer 30. The mixer 30 receives pulverized coal and acid treated starch powder from the pulverized coal supply bin 10 and the acid treated starch powder supply bin 20, and mixes them to produce a coal blend.

믹서 (30)에는 예열 믹서 (40)가 연결되어, 배합탄을 50 내지 65°C의 온도로 예열하면서 흔합할 수 있다. 예열 믹서 (40)의 존재로 후술할 니더 (50) 내에서 배합탄의 열처리를 신속하게 수행할 수 있다. 예열 믹서 (40)는 열처리를 위해 스팀을 공급할 수 있다. The mixer 30 is connected to the preheat mixer 40, and can be mixed while preheating the coal briquettes at a temperature of 50 to 65 ° C. The presence of the preheat mixer 40 allows the heat treatment of the coal briquettes to be rapidly performed in the kneader 50 to be described later. The preheat mixer 40 may supply steam for heat treatment.

니더 (50)는 믹서 (30) 또는 예열 믹서 (40)로부터 배합탄을 공급받아 열처리한다. 니더 (50)에서의 열처리로 인하여 산처리된 전분 분말이 바이오 플라스틱으로 변형된다. 바이오 플라스틱에 대해서는 전술하였으므로, 중복되는 설명을 생략한다. The kneader 50 receives heat-mixed coal from the mixer 30 or the preheating mixer 40. Acid treated starch powder due to heat treatment in kneader 50 Transformed into plastic. Since the bioplastics have been described above, overlapping descriptions will be omitted.

니더 (50)에는 스팀 공급관 (51)이 연결되어 있으며, 스팀 공급관 (51)으로부터 스팀을 공급받아 배합탄을 열처리할 수 있다. 스팀 공급관 (51)은 니더 (50)의 수직 방향을 따라 복수개 설치될 수 있다. 복수개 설치된 스팀 공급관 (51)은 설치 위치에 따라 각각 다른 온도의 스팀을 공급하거나 다른 양의 스팀을 공급할 수 있다. 예컨데, 수직 방향을 따라 아래로 갈수록 높은 온도의 스팀을 공급하도록 구성하거나, 아래로 갈수록 많은 양의 스팀을 공급하도록 구성할 수 있다. 본 발명의 일 실시예에서는 산이 산 수용액 형태가 아닌 산처리된 전분 분말 형태로 공급되므로, 배합탄 내에 불필요한 수분이 저감되어, 니더 (50) 내에서 열처리를 위한 에너지가 저감된다. 예컨데, 산이 산 수용액 형태로 공급될 경우, 산 수용액 내에 수분의 함량이 많아져 니더 내에서 산 수용액 내의 수분을 수증기 형태로 전환하기 위한 추가적인 에너지 공급이 필요하다. 또한, 니더 (50) 내에서 열처리를 위한 승온도 신속하게 이루어지지 않는다. 결과적으로 바이오 플라스틱 변형을 위한 절개 반웅이 효과적으로 일어나지 않게 된다. 반면, 본 발명의 일 실시예의 경우, 배합탄 내의 수분 함량이 최소화 되므로, 니더 (50) 내에서 열처리를 위한 에너지가 저감되고, 열처리를 위한 승온도 신속하게 이루어져, 바이오 플라스틱 변형을 위한 절개 반웅이 효과적으로 일어나며, 결과적으로 성형탄의 압축강도 및 낙하강도가 개선된다.  The kneader 50 is connected to a steam supply pipe 51, and receives steam from the steam supply pipe 51 to heat-treat the coal blend. The steam supply pipe 51 may be provided in plural along the vertical direction of the kneader 50. The plurality of installed steam supply pipes 51 may supply steam at different temperatures or different amounts of steam depending on the installation position. For example, it may be configured to supply a high temperature of the steam toward the bottom along the vertical direction, or may be configured to supply a large amount of steam toward the bottom. In one embodiment of the present invention, since the acid is supplied in the form of acid-treated starch powder rather than in the form of an acid aqueous solution, unnecessary moisture in the coal blend is reduced, and energy for heat treatment in the kneader 50 is reduced. For example, when the acid is supplied in the form of an aqueous acid solution, the content of water in the acid aqueous solution increases, so that an additional energy supply for converting the water in the aqueous acid solution into the vapor form in the kneader is required. In addition, the temperature rise for heat treatment in the kneader 50 is not made quickly. As a result, the incision reaction for bioplastic transformation does not occur effectively. On the other hand, in the case of one embodiment of the present invention, since the moisture content in the coal blend is minimized, the energy for heat treatment is reduced in the kneader 50, the temperature rise for the heat treatment is made quickly, the incision reaction for bioplastic deformation It occurs effectively, and consequently, the compressive strength and drop strength of the coal briquettes are improved.

니더 (50)의 후단에는 열처리된 배합탄을 건조하는 건조기 (60)가 연결될 수 있다. 건조기 (60)는 열처리된 배합탄을 50 내지 200°C의 온도에서 3 내지 10분 동안 건조할 수 있다. 건조기 (60)는 70°C 이상의 열풍을 분사하고 벤트 (Vent )를 설치하여, 모든 수분이 즉시 증발하도록 할 수 있다. β The rear end of the kneader 50 may be connected to a dryer 60 for drying the heat-treated coal coal. Dryer 60 may dry the heat treated coal blend at a temperature of 50 to 200 ° C for 3 to 10 minutes. The dryer 60 may inject hot air above 70 ° C. and install a vent so that all the moisture evaporates immediately. β

성형기 (70)는 니더 (50)로부터 열처리된 배합탄을 공급받아 성형한다. 성형기 (70)는 상호 반대 방향으로 회전하는 쌍롤들 사이에 배합탄을 장입하여 포켓 또는 스트립 형태의 성형탄으로 성형할 수 있다. 성형기 (70)는 -5°C 이상에서 작동 될 수 있다. 좀더 구체적으로는 상온에서 작동 될 수 있다. The molding machine 70 receives the blended coal heat-treated from the kneader 50 and shapes it. The molding machine 70 may charge the coal briquettes between the twin rolls rotating in opposite directions to form the coal briquettes in the form of pockets or strips. Molding machine 70 can be operated above -5 ° C. More specifically, at room temperature Can work.

도 3는 도 1에서 제조한 성형탄을 사용.하는 용철제조장치 (200)를 개략적으로 나타낸다. 도 3의 용철제조장치 (200)의 구조는 단지 본 발명을 예시하기 위한 것이며, 본 발명이 여기에 한정되는 것은 아니다. 따라서 도 3의 용철제조장치 (200)를 다양한 형태로 변형할 수 있다. Figure 3 uses the coal briquettes prepared in Figure 1 ; The molten iron manufacturing apparatus 200 is shown schematically. The structure of the apparatus for manufacturing molten iron 200 of FIG. 3 is merely for illustrating the present invention, and the present invention is not limited thereto. Therefore, the apparatus for manufacturing molten iron 200 of FIG. 3 may be modified in various forms.

도 3의 용철제조장치 (200)는 용융가스화로 ( 110) 및 환원로 ( 120)를 포함한다. 이외에, 필요에 따라 기타 다른 장치를 포함할 수 있다. 환원로 (120)에는 철광석이 장입되어 환원된다. 환원로 ( 120)에 장입되는 철광석은 사전 건조된 후에 환원로 ( 120)를 통과하면서 환원철로 제조된다. 환원로 ( 120)는 층전층형 환원로로서, 용융가스화로로 ( 110)부터 환원가스를 공급받아 그 내부에 층전층을 형성한다.  The molten iron manufacturing apparatus 200 of FIG. 3 includes a melt gasifier 110 and a reduction furnace 120. In addition, other devices may be included as needed. Iron ore is charged into the reduction furnace 120 to be reduced. Iron ore charged in the reduction furnace 120 is made of reduced iron while passing through the reduction furnace 120 after being pre-dried. Reduction furnace 120 is a layered layer type reduction furnace, receives a reducing gas from the melt gasifier 110 to form a layered layer therein.

도 1의 제조 방법으로 제조한 성형탄은 용융가스화로 ( 110)에 장입되므로, 용융가스화로 ( 110)의 내부에는 석탄층전층이 형성된다. 용융가스화로 ( 110)의 상부에는 돔부 ( 101)가 형성된다. 즉, 용융가스화로 ( 110)의 다른 부분에 비해 넓은 공간이 형성되고, 여기에는 고온의 환원가스가 존재한다. 따라서 고은의 환원가스에 의해 돔부 ( 101)에 장입되는 성형탄이 쉽게 분화될 수 있다. 그러나 도 1의 방법으로 제조한 성형탄은 바인더로서 바이오 플라스틱을 사용하므로 높은 열간 강도를 가지고, 용융가스화로 (110)의 돔부에서 분화되지 않고, 용융가스화로 ( 110)의 하부까지 낙하한다. 성형탄의 열분해 반웅에 의해 생성된 촤는 용융가스화로 ( 110)의 하부로 이동하여 풍구 ( 130)를 통해 공급되는 산소와 발열 반웅한다. 그 결과, 성형탄은 용융가스화로 ( 110)를 고온으로 유지하는 열원으로서 사용될 수 있다. 한편, 촤가 통기성을 제공하므로, 용융가스화로 ( 110)의 하부에서 발생한 다량의 가스와 환원로 ( 120)에서 공급된 환원철이 용융가스화로 ( 110)내의 석탄층전층을 좀더 쉽고 균일하게 통과할 수 있다.  Since the coal briquettes manufactured by the manufacturing method of FIG. 1 are charged into the molten gasifier 110, a coal seam layer is formed inside the molten gasifier 110. The dome part 101 is formed in the upper part of the melt gasifier 110. That is, a wider space is formed than the other parts of the melt gasification furnace 110, where there is a high temperature reducing gas. Therefore, coal briquettes charged into the dome portion 101 by the reducing silver gas can be easily differentiated. However, since the coal briquettes manufactured by the method of FIG. 1 use bioplastic as a binder, the coal briquettes have high hot strength, do not differentiate in the dome portion of the melt gasifier 110, and fall to the lower portion of the melt gasifier 110. The heat generated by the pyrolysis reaction of the coal briquettes moves to the lower part of the melt gasification furnace 110 to react with the exothermic reaction with oxygen supplied through the tuyere 130. As a result, the coal briquettes can be used as a heat source for keeping the melt gasifier 110 at a high temperature. On the other hand, because it provides air permeability, a large amount of gas generated in the lower portion of the melt gasifier 110 and the reduced iron supplied from the reducing furnace 120 can pass through the coal seam layer in the melt gasifier 110 more easily and uniformly. have.

전술한 성형탄 이외에 괴상 탄재 또는 코크스를 필요에 따라 용융가스화로 ( 110)에 장입할 수도 있다. 용융가스화로 (110)의 외벽에는 풍구 (130)를 설치하여 산소를 취입한다. 산소는 석탄충전층에 취입되어 연소대를 형성한다. 성형탄은 연소대에서 연소되어 환원가스를 발생시킬 수 있다. In addition to the coal briquettes described above, a bulk coal material or coke may be charged into the melt gasifier 110 as necessary. An air vent 130 is installed on the outer wall of the melt gasifier 110 to blow oxygen. Oxygen is blown into the coal packed bed to form a combustion zone. The coal briquettes are burned in the combustion zone to generate reducing gas. Can be.

도 4는 도 1에서 제조한 성형탄을 사용한 용철제조장치 (300)를 개략적으로 나타낸다. 도 4의 용철제조장치 (300)의 구조는 단지 본 발명을 예시하기 위한 것이며, 본 발명이 여기에 한정되는 것은 아니다. 따라서 도 4의 용철제조장치 (300)를 다양한 형태 S 변형할 수 있다. 도 3의 용철제조장치 (300)의 구조는 도 3의 용철제조장치 (200)의 구조와 유사하므로, 동일한 부분에는 동일한 도면부호를 사용하며 그 상세한 설명을 생략한다.  4 schematically shows an apparatus for manufacturing molten iron 300 using the coal briquettes manufactured in FIG. 1. The structure of the apparatus for manufacturing molten iron 300 of FIG. 4 is merely for illustrating the present invention, and the present invention is not limited thereto. Therefore, the apparatus for manufacturing molten iron 300 of FIG. 4 may be modified in various shapes. Since the structure of the apparatus for manufacturing molten iron 300 of FIG. 3 is similar to that of the apparatus for manufacturing molten iron 200 of FIG. 3, the same reference numerals are used for the same parts, and a detailed description thereof will be omitted.

도 4에 도시한 바와 같이, 용철제조장치 (300)는 용융가스화로 (110) , 환원로 ( 122) , 환원철 압축장치 ( 140) 및 압축 환원철 저장조 ( 150)를 포함한다ᅳ 여기서, 압축 환원철 저장조 ( 150)는 생략할수 있다.  As shown in FIG. 4, the molten iron manufacturing apparatus 300 includes a molten gasifier 110, a reducing furnace 122, a reduced iron compression device 140, and a reduced reduced iron storage tank 150. (150) may be omitted.

제조된 성형탄은 용융가스화로 ( 110)에 장입된다. 여기서, 성형탄은 용융가스화로 ( 110)에서 환원가스를 발생시키고 발생된 환원가스는 유동층형 환원로에 공급된다. 분철광석은 유동층을 가진 복수의 환원로들 ( 122)에 공급되고, 용융가스화로 ( 110)로부터 환원로들 ( 122)에 공급된 환원가스에 의해 유동되면서 환원철로 제조된다. 환원철은 환원철 압축장치 ( 140)에 의해 압축된 후 압축 환원철 저장조 (150)에 저장된다. 압축된 환원철은 압축 환원철 저장조 (150)로부터 용융가스화로 (110)에 공급되어 용융가스화로 ( 110)에서 용융된다. 성형탄은 용융가스화로 (110)에 공급되어 통기성을 가진 촤로 변하므로, 용융가스화로 ( 110)의 하부에서 발생한 다량의 가스와 압축된 환원철이 용융가스화로 ( 110)내의 석탄층전층을 좀더 쉽고 균일하게 통과하여 양질의 용철을 제조할 수 있다.  The produced coal briquettes are charged into a melt gasifier 110. Here, the coal briquettes generate a reducing gas in the melt gasifier 110 and the generated reducing gas is supplied to a fluidized bed reducing furnace. The iron ore is supplied to the plurality of reducing furnaces 122 having a fluidized bed, and is made of reduced iron while flowing by the reducing gas supplied from the melt gasifier 110 to the reducing furnaces 122. The reduced iron is compressed by the reduced iron compression device 140 and then stored in the reduced reduced iron storage tank 150. The compressed reduced iron is supplied from the compressed reduced iron storage tank 150 to the melt gasifier 110 and melted in the melt gasifier 110. Since the coal briquettes are supplied to the melt gasifier 110 and changed into air permeable, a large amount of gas and compressed reduced iron generated in the lower portion of the melt gasifier 110 make the coal seam layer in the melt gasifier 110 more easily and uniformly. Through this, good molten iron can be produced.

이하에서는 실험예를 통하여 본 발명을 좀더 상세하게 설명한다. 이러한 실험예는 단지 본 발명을 예시하기 위한 것이며, 본 발명이 여기에 한정되는 것은 아니다.  Hereinafter, the present invention will be described in more detail through experimental examples. These experimental examples are only for illustrating the present invention, and the present invention is not limited thereto.

실시예  Example

실험예 1  Experimental Example 1

평균성상을 가지고 3隱 이하 90%이상의 입도를 가지는 석탄 100 중량부를 미분탄 (수분 함량 10wt% 이하)으로 준비하였다.  100 parts by weight of coal having an average property and having a particle size of 90% or more of 3 kPa or less was prepared from pulverized coal (water content of 10wt% or less).

옥수수가루로부터 전분을 제조하되, 제조 공정에서 ―한 산 처리한 전분 분말 (30부피 ¾>로 물에 용해시 pH 4)을 4 중량부 흔합하여 배합탄을 제조하였다. 배합탄을 예열 믹서로 옮겨, 예열 믹서 내에 스팀을 취입하여 50 °C 이상으로 사전 예열하고 흔합하였다. 이를 다시 니더에 투입하여 니더 내부의 온도를 90°C 이상으로 조절하였다. 이 때, 스팀 내의 수분의 공급량은 2 중량부였으며, 니더 체류 시간은 15분이었다. 니더에서 배출된 배합탄을 건조기인 Gravi ty Feeder에서 3 내지 5분 체류하고 120°C의 열풍을 불어 넣고, Suct ion을 진행하였다. Starch is prepared from corn flour, which is acid-treated in the manufacturing process. The coal briquettes were prepared by mixing 4 parts by weight of starch powder (pH 4 when dissolved in water with 30 vol ¾>). The coal blend was transferred to a preheat mixer, and the steam was blown into the preheat mixer to preheat and mix to 50 ° C. or higher. This was added to the kneader again to adjust the temperature inside the kneader to 90 ° C or more. At this time, the amount of water supplied in the steam was 2 parts by weight, and the kneader residence time was 15 minutes. The mixed coal discharged from the kneader was kept in the dryer Gravi ty Feeder for 3 to 5 minutes, blown with hot air at 120 ° C, and proceeded with Suct ion.

배합탄을 를 프레스로 압축하여 64.5mm X 25.4mm X 19. 1mm 크기를 가진 브리켓 형상의 성형탄을 제조하였다. 하기 평가 방법에 의해 성형탄의 압축 강도 및 낙하 강도를 측정하여 하기 표 1에 정리하였다.  The coal briquettes were compressed into a press to produce briquette-shaped briquettes having a size of 64.5 mm × 25.4 mm × 19.1 mm. The compressive strength and the drop strength of the coal briquettes were measured by the following evaluation method and summarized in Table 1 below.

실험예 2  Experimental Example 2

스팀 내의 수분의 공급량을 3 중량부로 조절한 것을 제외하고는 실험예 1과 동일하게 제조하였다.  It was prepared in the same manner as in Experiment 1 except that the supply amount of water in the steam was adjusted to 3 parts by weight.

실험예 3  Experimental Example 3

스팀 내의 수분의 공급량을 3.5 중량부로 조절한 것을 제외하고는 실험예 1과 동일하게 제조하였다.  It was prepared in the same manner as in Experiment 1 except that the supply amount of water in the steam was adjusted to 3.5 parts by weight.

실험예 4  Experimental Example 4

스팀 내의 수분의 공급량은 4 중량부로 조절한 것을 제외하고는 실험예 1과 동일하게 제조하였다.  The amount of water supplied in the steam was prepared in the same manner as in Experiment 1 except that it was adjusted to 4 parts by weight.

실험예 5  Experimental Example 5

니더 체류 시간을 5분으로 조절하였으며, 스팀 내의 수분의 공급량을 3 중량부로 조절한 것을 제외하고는 실험예 1과 동일하게 제조하였다.  Kneader residence time was adjusted to 5 minutes, and was prepared in the same manner as in Experiment 1 except that the amount of water supply in the steam was adjusted to 3 parts by weight.

실험예 6  Experimental Example 6

니더 체류 시간을 10분으로 조절하였으며, 스팀 내의 수분의 공급량을 3 중량부로 조절한 것을 제외하고는 실험예 1과 동일하게 제조하였다.  Kneader residence time was adjusted to 10 minutes, and was prepared in the same manner as in Experiment 1 except that the amount of water supply in the steam was adjusted to 3 parts by weight.

실험예 7  Experimental Example 7

니더 체류 시간을 20분으로 조절하였으며, 스팀 내의 수분의 공급량을 3 중량부로 조절한 것을 제외하고는 실험예 1과 동일하게 제조하였다. 비교예 Kneader residence time was adjusted to 20 minutes, and was prepared in the same manner as in Experiment 1 except that the amount of water supply in the steam was adjusted to 3 parts by weight. Comparative example

평균성상을 가지고 3隱 이하의 입도를 가지는 석탄 100 중량부를 미분탄으로 준비하였다.  100 parts by weight of coal having an average property and having a particle size of 3 kPa or less was prepared from pulverized coal.

미분탄에 5^%의 아세트 산 수용액 5 중량부 및 전분 4 중량부를 흔합하여 제조한 수 전분을 첨가하여 배합탄을 제조하였다. 제조한 배합탄을 니더에 투입하여 열처리하고, 를프레스로 압축하여 64.5mm X 25.4隱 X 19. 1mm 크기를 가진 브리켓 형상의 성형탄을 제조하였다. 하기 평가 방법에 의해 성형탄의 압축 강도 및 낙하 강도를 측정하여 하기 표 1에 정리하였다.  The coal briquettes were prepared by adding 5 parts by weight of 5% by weight aqueous acetic acid solution and 4 parts by weight of starch to the fine coal. The prepared coal briquettes were put into a kneader and heat-treated, and compressed into a press to prepare briquette-shaped coal briquettes having a size of 64.5 mm X 25.4 mm X 19. 1 mm. The compressive strength and the drop strength of the coal briquettes were measured by the following evaluation method and summarized in Table 1 below.

바인더 성분 확인 실험  Binder Ingredient Identification Experiment

성형탄 10g을 파트를 떼어서 분쇄한다. 그런 다음, 에탄올에 하루 이상 침전 시킨 후, 필터를 한다. 얻어진 용액을 rotary evaporator를 이용하여 농축한다. 그런 다음 물 10mL에 희석한다. 그리고 요오드 용액 1 내지 2 방울을 떨어뜨린다. UV spectrometer를 이용하여 아밀로스, 아밀로 펙틴의 흡수 강도 변화율을 측정한다. 아밀로스는 620nm이고, 아밀로 펙틴은 540 nm에 나온다. 도 5에서 실험예 1(X 표시), 실험예 2( 0 표시) 및 실험예 3(ᄆ 표시)는 아밀로스 /아밀로 펙틴이 흔용되어 있을 경우 아밀로스가 높을수록 아밀로스 흡수 곡선에 가깝게 나오며 성형탄 내에 바이오 플라스틱이 형성되었음을 확인할 수 있다. 반면 비교예 ( Δ 표시)의 경우 아밀로 펙틴의 흡수 곡선에 가깝게 나와 바이오 플라스틱이 형성되지 아니하고, 전분 형태로 잔존함을 확인할수 있다.  10 g of coal briquettes are removed and crushed. Then, settle in ethanol for more than one day and filter. The resulting solution is concentrated using a rotary evaporator. Then dilute in 10 mL of water. Then drop 1 to 2 drops of iodine solution. A UV spectrometer is used to measure the rate of change in absorption intensity of amylose and amylo pectin. Amylose is 620 nm and amylo pectin is at 540 nm. In Figure 5, Experimental Example 1 (X mark), Experimental Example 2 (mark 0) and Experimental Example 3 ((mark), if amylose / amylo pectin is commonly used, the higher amylose comes out closer to the amylose absorption curve and the bio within the coal briquettes It can be confirmed that the plastic is formed. On the other hand, in the case of the comparative example (Δ mark), the bioplastics do not form and come close to the absorption curve of amylo pectin, and it can be confirmed that the starch remains.

압축강도 평가실험  Compressive strength test

실험예 1 내지 7 및 비교예에서 제조된 성형탄 30개를 하부는 고정하고 상부에서 일정한 속도로 눌러서 파괴될 때까지의 최고 하중을 측정하여 평균값을 표시하였다.  Thirty pieces of coal briquettes manufactured in Experimental Examples 1 to 7 and Comparative Examples were fixed to the lower part, and the average load was measured by measuring the maximum load until breaking at a constant speed from the upper part.

낙하강도 평가실험  Drop strength test

실험예 1 내지 7 및 비교예에서 제조된 성형탄을 지상으로부터 5m 높이에서 4회 낙하시켜 10匪 이상의 입도로 형태를 유지한 성형탄의 무게 비율을 전체 성형탄의 무게에 대한 백분율로 나타내었다.  The weight ratio of the coal briquettes prepared in Experimental Examples 1 to 7 and the comparative example was dropped four times at a height of 5 m from the ground to maintain a shape with a particle size of 10 mm 3 or more as a percentage of the weight of the whole coal briquettes.

실험 결과 전술한 실험예 1 내지 7 및 비교예에서 제조한 성형탄의 실험 결과를 하기의 표 1에 요약하여 나타낸다. Experiment result The experimental results of the coal briquettes prepared in Experimental Examples 1 to 7 and Comparative Examples described above are summarized in Table 1 below.

【표 1】 Table 1

Figure imgf000017_0001
표 1에서 나타나는 것과 같이, 실험예 1 내지 7에서 제조한 성형탄의 강도가수전분을사용한 비교예에 비해 우수함을 확인할수 있었다.
Figure imgf000017_0001
As shown in Table 1, it was confirmed that the strength of the coal briquettes prepared in Experimental Examples 1 to 7 is superior to the comparative example using the water starch.

본 발명은 상기 실시예들에 한정되는 것이 아니라 서로 다른 다양한 형태로 제조될 수 있으며, 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자는 본 발명의 기술적 사상이나 필수적인 특징을 변경하지 않고서 다른 구체적인 형태로 실시될 수 있다는 것을 이해할 수 있을 것이다. 그러므로 이상에서 기술한 실시예들은 모든 면에서 예시적인 것이며 한정적이 아닌 것으로 이해해야만 한다.  The present invention is not limited to the above embodiments, but may be manufactured in various forms, and a person of ordinary skill in the art to which the present invention pertains does not change the technical spirit or essential features of the present invention. It will be appreciated that the present invention may be practiced as. Therefore, it should be understood that the embodiments described above are exemplary in all respects and not restrictive.

【부호의 설명】  [Explanation of code]

10. 미분탄 공급 빈  10. Pulverized coal supply bin

20. 산처리된 전분 분말 공급 빈  20. Acid Treated Starch Powder Supply Bin

30. 믹서  30. Mixer

40. 예열 믹서 50. 니더 40. Preheat Mixer 50. Kneader

60. 건조기 60. Dryer

70. 성형기 70. Molding Machine

100. 성형탄 제조 장치 110. 용융가스화로 120, 122. 환원로  100. Coal briquette manufacturing apparatus 110. Melt gasification furnace 120, 122. Reduction furnace

130. 풍구  130. Fenggu

140. 환원철 압축장치 150. 압축 환원철 저장조 200, 300. 용철제조장치 140. Reduced iron compression device 150. Compressed reduced iron storage tank 200, 300.

101. 듬부 101.

Claims

【청구범위】 [Claim] 【청구항 1】  [Claim 1] 환원철이 장입되는 용융가스화로, 및  A molten gas furnace in which reduced iron is charged, and 상기 용융가스화로에 연결되고, 상기 환원철을 제공하는 환원로 를 포함하는 용철제조장치에서 상기 용융가스화로의 돔부에 장입되어 급속 가열되는 성형탄의 제조 방법으로서,  A method of manufacturing coal briquettes connected to the molten gasifier and charged in a dome portion of the molten gasifier in a molten iron manufacturing apparatus including a reducing furnace providing the reduced iron, wherein the coal briquettes are rapidly heated. 미분탄을 제공하는 단계 ;  Providing pulverized coal; 상기 미분탄에 산처리된 전분 분말을 흔합하여 배합탄을 제조하는 단계;  Preparing a coal briquette by mixing the starch powder acid-treated with the pulverized coal; 상기 배합탄을 열처리하는 단계; 및  Heat treating the blended coal; And 열처리된 배합탄을 성형하여 성형탄을 제조하는 단계;  Forming a coal briquette by molding the heat-treated coal; 를 포함하는 성형탄의 제조 방법 .  Method for producing coal briquettes comprising a. 【청구항 2】  [Claim 2] 제 1항에 있어서,  The method of claim 1, 상기 배합탄을 제조하는 단계에서, 산처리된 전분 분말은 바이오매스를 분쇄하는 단계, 분쇄된 바이오매스를 산 수용액에 침지하여 전분을 포함하는 여액을 분리하는 단계, 분리된 여액을 pH 3 내지 5.5로 세정하는 단계 및 세정된 여액을 건조하는 단계를 포함하여 제조되는 성형탄의 제조 방법 .  In the step of preparing the blended coal, the acid treated starch powder is a step of pulverizing the biomass, immersing the pulverized biomass in an aqueous acid solution to separate the filtrate containing starch, the separated filtrate is pH 3 to 5.5 Method of producing coal briquettes, comprising the step of washing with a step of drying the washed filtrate. 【청구항 3】  [Claim 3] 제 1항에 있어서,  The method of claim 1, 상기 배합탄을 제조하는 단계에서, 상기 산처리된 전분 분말은 30부피 %의 농도로 물에 용해할 경우 pH가 3 내지 5.5인 성형탄의 제조 방법ᅳ  In the step of preparing the blended coal, the acid-treated starch powder is dissolved in water at a concentration of 30% by volume of the method for producing coal briquettes having a pH of 3 to 5.5 [청구항 4】 [Claim 4] 제 1항에 있어서  The method of claim 1 상기 배합탄을 제조하는 단계에서, 상기 산처리된 전분 분말은 평균 입도가 0.01 내지 1mm인 성형탄의 제조 방법.  In the step of preparing the blended coal, the acid-treated starch powder has a mean particle size of 0.01 to 1mm manufacturing method of coal briquettes. 【청구항 5】  [Claim 5] 저 U항에 있어서,  In that U term, 상기 배합탄을 제조하는 단계에서 , 상기 미분탄 100 중량부에 대하여 상기 산처리된 전분 분말을 1 내지 10 중량부 첨가하는 성형탄의 제조 방법. In the step of preparing the blended coal, based on 100 parts by weight of the pulverized coal Method for producing coal briquettes is added 1 to 10 parts by weight of the acid-treated starch powder. 【청구항 6】 [Claim 6] 제 1항에 있어서,  The method of claim 1, 상기 배합탄을 제조하는 단계는 50 내지 65°C의 온도에서 수행되는 성형탄의 제조 방법 . The step of preparing the blended coal is a method for producing coal briquettes carried out at a temperature of 50 to 65 ° C. 【청구항 7】  [Claim 7] 제 1항에 있어서,  The method of claim 1, 상기 열처리하는 단계에서, 상기 열처리에 의해 상기 배합탄 내의 산처리된 전분 분말이 바이오 플라스틱으로 변형되는 성형탄의 제조 방법ᅳ  In the step of heat treatment, the method for producing coal briquettes wherein the acid-treated starch powder in the blended coal is transformed into bioplastics by the heat treatment 【청구항 8】 [Claim 8] 제 1항에 있어서,  The method of claim 1, 상기 열처리하는 단계는 상기 배합탄에 스팀을 공급하는 단계를 포함하는 성형탄의 제조 방법 .  Wherein the heat treatment step of producing coal briquettes comprising the step of supplying steam to the blended coal. 【청구항 9】  [Claim 9] 제 8항에 있어서,  The method of claim 8, 상기 스팀 내의 수분이 상기 미분탄 100 중량부에 대하여 1 내지 5 중량부가 되도록 공급하는 성형탄의 제조 방법.  Method for producing coal briquettes so that the water in the steam is supplied 1 to 5 parts by weight based on 100 parts by weight of the pulverized coal. 【청구항 10】  [Claim 10] 제 8항에 있어서,  The method of claim 8, 상기 스팀의 온도는 120 내지 300 °C인 성형탄의 제조 방법 . The temperature of the steam is 120 to 300 ° C. Method of producing coal briquettes. 【청구항 11】  [Claim 11] 저 U항에 있어서,  In that U term, 상기 열처리하는 단계에서 상기 배합탄의 은도는 60 내지 20CTC인 성형탄의 제조 방법.  The degree of silver of the coal blend in the heat treatment step is 60 to 20CTC manufacturing method of coal briquettes. 【청구항 12】  [Claim 12] 제 1항에 있어서,  The method of claim 1, 상기 열처리하는 단계 이후, 열처리된 배합탄을 건조하는 단계를 더 포함하는 성형탄의 제조 방법 .  After the heat treatment step, further comprising the step of drying the heat-treated coal coal. 【청구항 13]  [Claim 13] 제 1항에 있어서, 제조된 성형탄은 바이오 플라스틱 1 내지 10 중량 %, 수분 3 내지 15 중량 % 및 잔부로 석탄을 포함하고, 상기 바이오 플라스틱은 아밀로 펙틴 25 내지 70 중량 % 및 아밀로스 30 내지 75 중량 %로 이루어진 성형탄의 제조 방법. The method of claim 1, The coal briquettes prepared include 1 to 10% by weight of bioplastics, 3 to 15% by weight of moisture and remainder coal, wherein the bioplastics are made of coal briquettes consisting of 25 to 70% by weight of amylopectin and 30 to 75% by weight of amylose. Way. 【청구항 14】  [Claim 14] 환원철이 장입되는 용융가스화로, 및  A molten gas furnace in which reduced iron is charged, and 상기 용융가스화로에 연결되고, 상기 환원철을 제공하는 환원로 를 포함하는 용철제조장치에서 상기 용융가스화로의 돔부에 장입되어 급속 가열되는 성형탄의 제조 장치로서,  An apparatus for producing coal briquettes, which is connected to the molten gasifier and is charged into a dome of the molten gasifier in a molten iron manufacturing apparatus including a reducing furnace for providing the reduced iron, and rapidly heated. 미분탄 공급 빈;  Pulverized coal supply bin; 산처리된 전분 분말 공급 빈;  Acid treated starch powder feed bin; 상기 미분탄 공급 빈 및 산처리된 전분 분말 공급 빈으로부터 미분탄 및 산처리된 전분 분말을 공급받아 흔합하여, 배합탄을 제조하는 믹서; 상기 믹서로부터 배합탄을 공급받아 열처리하는 니더; 및  A mixer configured to receive the pulverized coal and the acid treated starch powder from the pulverized coal supply bin and the acid treated starch powder supply bin, and to mix them to produce mixed coal; A kneader for receiving heat from the mixer and heat-treating coal; And 상기 니더로부터 열처리된 배합탄올 공급받아 성형하는 성형기;  A molding machine which receives the compounded tanol that is heat-treated from the kneader and is molded; 를 포함하는 성형탄의 제조 장치 .  Apparatus for producing coal briquettes comprising a. 【청구항 15]  [Claim 15] 제 14항에 있어서,  The method of claim 14, 상기 믹서 및 상기 니더 사이에, 상기 배합탄을 50 내지 65°C의 온도로 예열하면서 흔합하는 예열 믹서를 더 포함하는 성형탄의 제조 장치 . 【청구항 16] Between the mixer and the kneader, the apparatus for producing coal briquettes further comprises a preheating mixer to mix while preheating the coal mixture at a temperature of 50 to 65 ° C. [Claim 16] 제 14항에 있어서,  The method of claim 14, 상기 니더는 스팀 공급관이 연결되어 있으몌 상기 스팀 공급관으로부터 스팀을 공급받아 배합탄을 열처리하는 성형탄의 제조 장치. 【청구항 17】  The kneader is connected to the steam supply pipe is supplied with steam from the steam supply pipe for producing coal briquettes heat treatment coal mixture coal. [Claim 17] 제 14항에 있어서,  The method of claim 14, 상기 니더 및 상기 성형기 사이에, 열처리된 배합탄을 건조하는 건조기를 더 포함하는 성형탄의 제조 장치 .  Apparatus for producing coal briquettes further comprising a dryer for drying the heat-treated blended coal between the kneader and the molding machine.
PCT/KR2017/010251 2016-10-12 2017-09-19 Method for manufacturing briquette and apparatus for manufacturing briquette Ceased WO2018070681A1 (en)

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