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WO2018048134A1 - Membrane-electrode interface adhesion layer for fuel cell, and membrane-electrode assembly and fuel cell using same - Google Patents

Membrane-electrode interface adhesion layer for fuel cell, and membrane-electrode assembly and fuel cell using same Download PDF

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Publication number
WO2018048134A1
WO2018048134A1 PCT/KR2017/009443 KR2017009443W WO2018048134A1 WO 2018048134 A1 WO2018048134 A1 WO 2018048134A1 KR 2017009443 W KR2017009443 W KR 2017009443W WO 2018048134 A1 WO2018048134 A1 WO 2018048134A1
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Prior art keywords
membrane
based polymer
electrode
fuel cell
hydrocarbon
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French (fr)
Korean (ko)
Inventor
김태호
이장용
홍영택
정환엽
김석제
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Korea Research Institute of Chemical Technology KRICT
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Korea Research Institute of Chemical Technology KRICT
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/10Fuel cells with solid electrolytes
    • H01M8/1004Fuel cells with solid electrolytes characterised by membrane-electrode assemblies [MEA]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/10Fuel cells with solid electrolytes
    • H01M8/1009Fuel cells with solid electrolytes with one of the reactants being liquid, solid or liquid-charged
    • H01M8/1011Direct alcohol fuel cells [DAFC], e.g. direct methanol fuel cells [DMFC]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/10Fuel cells with solid electrolytes
    • H01M8/1016Fuel cells with solid electrolytes characterised by the electrolyte material
    • H01M8/1018Polymeric electrolyte materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/10Fuel cells with solid electrolytes
    • H01M8/1016Fuel cells with solid electrolytes characterised by the electrolyte material
    • H01M8/1018Polymeric electrolyte materials
    • H01M8/102Polymeric electrolyte materials characterised by the chemical structure of the main chain of the ion-conducting polymer
    • H01M8/1032Polymeric electrolyte materials characterised by the chemical structure of the main chain of the ion-conducting polymer having sulfur, e.g. sulfonated-polyethersulfones [S-PES]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/10Fuel cells with solid electrolytes
    • H01M8/1016Fuel cells with solid electrolytes characterised by the electrolyte material
    • H01M8/1018Polymeric electrolyte materials
    • H01M8/1039Polymeric electrolyte materials halogenated, e.g. sulfonated polyvinylidene fluorides
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/10Fuel cells with solid electrolytes
    • H01M2008/1095Fuel cells with polymeric electrolytes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2300/00Electrolytes
    • H01M2300/0088Composites
    • H01M2300/0094Composites in the form of layered products, e.g. coatings
    • H01M2300/0097Composites in the form of layered products, e.g. coatings with adhesive layers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the present invention is a fuel cell comprising a mixture of a hydrocarbon-based polymer and a fluorine-based polymer for overcoming the problem that the interface detaches during operation of the fuel cell due to lack of compatibility between the hydrocarbon-based polymer electrolyte membrane and the catalyst layer containing the fluorine ionomer.
  • a membrane-electrode interface adhesive layer comprising a composition gradient of a hydrocarbon-based polymer and a fluorine-based polymer in a thickness direction, and a membrane-electrode interface adhesive layer for a fuel cell, and a membrane-electrode assembly using the same ) And fuel cells.
  • PEMFCs proton exchange membrane fuel cells
  • PEM polymer electrolyte membrane
  • Nafion among perfluorosulfonated PEMs is a commercialized material for proton exchange membrane fuel cells with high proton conductivity, good mechanical properties and excellent dimensional stability.
  • Nafion has the disadvantage of high unit cost and limited use at high temperatures.
  • hydrocarbon membranes cheaper than Nafion
  • the representative one of them is sulfonated poly (arylene ether sulfone) copolymer (SPAES).
  • SPAES sulfonated poly (arylene ether sulfone) copolymer
  • hydrocarbon-based copolymers containing such aromatic structures have been widely studied in the past because of their thermal stability due to the aromatic structure, excellent mechanical strength and elongation, and low gas cross-mixing ability between the anode and the cathode. to be.
  • the transfer of the electrode is not easily performed due to the decrease in miscibility with the electrode catalyst layer containing Nafion, a fluorine-based polymer, as a binder. Even when the membrane-electrode assembly is constructed, the bonding strength is weak, so that the resistance may increase due to the detachment between the interfaces or the driving may not be possible for a long time.
  • PVDF polyvinylidene fluoride
  • the electrolyte membrane was formed by adding PVDF lacking ion conductivity. There is a problem that the overall ion conductivity decreases.
  • perfluoro-based membranes which are electrolyte membranes, account for a large portion of the price increase of polymer electrolyte membrane fuel cells (PEMFC), and many kinds of hydrocarbon-based electrolyte membranes are under research and development. It is known to exhibit characteristics close to the perfluorine material in terms of performance and durability. However, hydrocarbon-based polymer electrolyte membranes have a problem in that desorption with the electrode layer is serious in use.
  • the ionomer of the electrode layer is perfluorinated, and unlike the electrolyte membrane, the ionomer of the electrode layer is very difficult to use as an ionomer because the gas permeability of the hydrocarbon-based material is very low, and even though the hydrocarbon-based polymer electrolyte membrane is applied, the ionomer of the electrode layer is perfluorinated.
  • the material is more realistic, in this case, performance is initially achieved in the fuel cell operating environment, but gradually the interface between the hydrocarbon-based polymer electrolyte membrane and the electrode layer containing the perfluorinated ionomer is exposed to repeated temperature and humidity changes. There is a disadvantage in that desorption occurs and the performance and durability are greatly reduced.
  • Japanese Patent Laid-Open Publication No. 5144023 and Korean Laid-Open Patent Publication No. 10-2016-0080778 use hydrocarbon-based and fluorine-based polymers to improve the bonding strength of the membrane-electrode assembly or to maintain water retention, drainage, and Although a technique for maintaining water repellency has been disclosed, there is still no sufficient improvement in the adhesion of the membrane-electrode interface.
  • the present invention was developed to solve the above problems, the interface between the hydrocarbon-based polymer electrolyte membrane and the catalyst layer containing the perfluorinated ionomer (eg, Nafion), the interface is detached during operation of the fuel cell due to lack of compatibility (compatability) It aims to overcome the problem.
  • the perfluorinated ionomer eg, Nafion
  • MEA membrane-electrode assembly
  • PEMFC polymer electrolyte membrane fuel cell
  • DMFC direct methanol fuel cell
  • the membrane-electrode interface adhesive layer composed of a mixture of a hydrocarbon-based polymer and a fluorine-based polymer
  • the membrane-electrode interface adhesive layer is a composition gradient of the hydrocarbon-based polymer and the fluorine-based polymer in the thickness direction ( A film-electrode interfacial adhesive layer having a composition gradient is provided.
  • an ion conductive membrane containing a hydrocarbon-based polymer containing a hydrocarbon-based polymer
  • a membrane-electrode interface adhesive layer for a fuel cell having a composition gradient of a hydrocarbon-based polymer and a fluorine-based polymer in a thickness direction formed on both sides of the ion conductive membrane
  • MEA membrane-electrode assembly
  • the catalyst layer transfer can be easily performed at a lower temperature and pressure by making the surface of the hydrocarbon-based electrolyte membrane more flexible during the decal process for manufacturing the membrane-electrode assembly (MEA).
  • the membrane-electrode assembly according to the present invention prevents an increase in interfacial resistance and desorption due to a decrease in bonding strength due to poor compatibility with a fluorine-based polymer binder when an electrolyte membrane formed of an ion conductive hydrocarbon-based polymer is used.
  • Membrane-electrode assembly with improved durability can be usefully used in fuel cells.
  • the performance of the MEA can be further improved when driving the fuel cell.
  • FIG. 1 is a process chart showing a film manufacturing process using a bonding layer having a composition gradient according to an embodiment of the present invention.
  • FIG. 2 is an optical camera photograph of a film having a compositional gradient in accordance with one embodiment of the present invention.
  • SEM scanning electron microscope
  • FIG. 4 shows a polarization curve of a film having a composition gradient according to an embodiment of the present invention.
  • Figure 5 illustrates the results of the boiling water acceleration experiment of the membrane having a composition gradient according to an embodiment of the present invention.
  • the present invention blocks the increase in interfacial resistance and desorption phenomena due to a decrease in bonding strength due to poor miscibility with the fluorine-based polymer binder in the case of using an electrolyte membrane formed of an ion conductive hydrocarbon-based polymer in a conventional membrane-electrode assembly. It is for improving durability.
  • the membrane-electrode interfacial adhesion layer for a fuel cell composed of a mixture of a hydrocarbon-based polymer and a fluorine-based polymer
  • the membrane-electrode interfacial adhesion layer is a fuel having a composition gradient of the hydrocarbon-based polymer and the fluorine-based polymer in the thickness direction
  • a battery film-electrode interface adhesive layer is provided.
  • the membrane-electrode interface adhesive layer has a composition gradient by stacking a composition having different mixing ratios of hydrocarbon-based polymers and fluorine-based polymers in multiple layers. You can do that.
  • the membrane-electrode interfacial adhesive layer having a composition gradient by laminating in multiple layers is prepared by n-type compositions having different mixing ratios, and then sequentially laminated so as to have a desired composition gradient, and then compressed by film-compression or the like.
  • the electrode interface adhesive layer may be prepared or compositions having different mixing ratios may be sequentially sprayed to have a membrane-electrode interface adhesive layer having a multi-layer composition gradient.
  • n kinds of compositions having different mixing ratios may be prepared to have various composition gradients through the composition ratio combination of the mixtures selected from them.
  • n which is a mixing ratio of different compositions
  • a mixing ratio of a hydrocarbon polymer and a fluorine polymer is 9: 1 and 1: 9, 2: 8 and 8: 2, 3: 7 and 7: 3, 4: 9: 1/1: 9, 2: 8/8: 2, 3: 7/7: 3, 4: 6/6: 4 prepared from various compositions having different mixing ratios of 6 and 6: 4
  • Two layers of the film-electrode interface adhesive layer having a composition gradient of two levels of phosphorus may be configured in four forms.
  • n which is a different mixing ratio
  • the mixing ratio of the hydrocarbon-based polymer and the fluorine-based polymer is 3: 5, 5: 5, 7: 3.
  • a fluorine-based polymer may form a three-layer film-electrode interface adhesive layer having a three-step compositional gradient of 3: 5/5: 5/7: 3.
  • the mixing ratio of the hydrocarbon polymer and the fluorine polymer is 9: 1, 2: 8, 3: 7 and 3: 7, 8: 2, 1: 9 or
  • the mixing ratio of hydrocarbon polymer and fluorine polymer is 9: 1/2: 8 using various compositions having different mixing ratios of 9: 1, 3: 7, 4: 6 and 6: 4, 7: 3, 1: 9.
  • a film-electrode interface adhesive layer can be formed.
  • the membrane-electrode interfacial adhesive layer for a fuel cell is laminated in a multi-layer after film forming a composition having a different mixing ratio of hydrocarbon-based polymer and fluorine-based polymer or different mixing ratio
  • the composition may be coated in multiple layers by a spray coating method.
  • the thickness may be even thicker. Therefore, in the case of manufacturing a thin adhesive layer, a spray coating method is more preferable, and the adhesive layer has a fluorine-based hydrocarbon polymer having no ion conductivity other than the ion conductive polymer constituting the electrolyte membrane. Since the thickness of the bonding layer is formed to increase the ion conductivity of the entire membrane can be reduced. Therefore, the adhesive layer is preferably formed as thin as possible. However, when the thickness of the bonding layer is less than 50 nm, it may be difficult to achieve the desired improvement in adhesion between the membrane and the electrode catalyst layer, and when the thickness exceeds 1,000 nm, the battery manufactured by reducing the ion conductivity in the membrane. Can cause a decrease in performance.
  • a solution obtained by dissolving a hydrocarbon-based polymer and a fluorine-based polymer in a solvent may be formed by applying a spray.
  • the bonding layer is thin and uniformly formed at a constant thickness over the entire interface between the electrolyte membrane and the electrode layer. Therefore, a mixed solution of a hydrocarbon-based polymer and a fluorine-based polymer may be prepared and evenly applied to the entire surface of the electrolyte membrane with a spray.
  • the solvent may be used without limitation as long as it is a solvent capable of dissolving both the hydrocarbon-based polymer and the fluorine-based polymer.
  • a predetermined mixing ratio is prepared, and then a film is formed using the prepared composition and laminated after film forming, or the composition is coated in a multilayer by spray method.
  • the electrode interfacial adhesive layer may be formed, a more effective compositional gradient may be achieved by using a mixing nozzle capable of simultaneously controlling the amount of electrolyte supply and mixing them through a nozzle having a hydrocarbon polymer and a fluorine polymer separately. It is also possible to use a method of supplying a mixed composition having a composition gradient to form it in the form of a film or coating in multiple layers by a spray method.
  • the membrane-electrode assembly first laminates films of different compositions to increase the adhesive strength of the interface between the films to increase the crimping temperature during a process such as pressing.
  • the predetermined nonflammable and stepwise gradient initially set by diffusion of the polymer between layers of different compositions gradually changes to a gradient of continuous composition.
  • the predetermined compositional gradient of the first sprayed layer is more prone to a subsequent compositional gradient with the compositional gradient of the later sprayed layer.
  • a method of coating compositions having different compositions with a spray method rather than constructing a film having a predetermined composition in multiple layers to have a compositional gradient is more continuous. It is more preferable for the adhesive force improvement.
  • the membrane-electrode interfacial adhesive layer for a fuel cell according to an embodiment of the present invention, has a high content of a hydrocarbon-based electrolyte in contact with the hydrocarbon-based polymer in the thickness direction, and the contact portion with the electrode is a fluorine-based polymer.
  • the content of is high, and the middle portion between them may have a composition gradient gradually changing.
  • the hydrocarbon-based polymer and the contact portion are composed of a hydrocarbon-based polymer and a fluorine-based polymer in a weight ratio of 9: 1 to 7: 3, and the contact portion with the electrode
  • the composition of the silver hydrocarbon-based polymer and the fluorine-based polymer is 1: 9 to 3: 7 by weight, and the middle portion may have a composition gradient gradually changing.
  • the hydrocarbon-based polymer and the contacting part are prepared in a weight ratio of 9: 1 hydrocarbon-based polymer and the fluorine-based polymer in a weight ratio
  • the electrode and the contact part are the mixed solution of the hydrocarbon-based polymer and fluorine-based polymer in a weight ratio of 1: 9.
  • the middle portion is a gradually changing composition by sequentially spray coating the mixed solution mixed in a different weight ratio on the hydrocarbon-based polymer using a mixed solution mixed in a weight ratio of 7: 3, 5: 5, 3: 7
  • a film-electrode interface adhesive layer having a composition gradient can be prepared.
  • the hydrocarbon-based polymer is a sulfonated poly (arylene ether sulfone) copolymer (SPAES), sulfonated Sulfonated poly (ether ketone) copolymers (SPEK), sulfonated polyimide copolymers (SPI), sulfonated polysulfone copolymers (SPS), Sulfonated polyphenylene copolymer (SPP), sulfonated poly (arylene sulfide sulfone) copolymer (SPASS), sulfonated poly (benzimidazole ( and block copolymers including sulfonated Polybenzimidazole (SPBI), sulfonated Poly (benzoxazole); SPBO, and combinations thereof.
  • SPAES sulfonated poly (arylene ether sulfone) copolymer
  • SPEK sulfonated Sulfonated poly (ether ketone) cop
  • the fluorine-based polymer is polyvinylidene fluoride (PVDF), polyvinyl fluoride (PVF), polytetrafluoroethylene ( polytetrafluoroethylene (PTFE), fluorinated ethylene-propylene (FEP), polyvinylidene fluoride hexafluoropropylene copolymer (Poly (vinylidene fluoride-co-hexafluoropropylene; PVDF-HFP), perfluorinated ionomer (perfluorinated ionomers), or mixtures thereof.
  • PVDF polyvinylidene fluoride
  • PVDF polyvinyl fluoride
  • PVFE polytetrafluoroethylene
  • FEP fluorinated ethylene-propylene
  • PVDF-HFP polyvinylidene fluoride hexafluoropropylene copolymer
  • perfluorinated ionomer perfluorinated ionomers
  • the present invention is an ion conductive membrane containing a hydrocarbon-based polymer;
  • a fluorine-based binder is transferred through a membrane-electrode interface adhesive layer for fuel cells having a composition gradient of a hydrocarbon-based polymer and a fluorine-based polymer in a thickness direction formed on both sides of the ion conductive membrane and the membrane-electrode interface adhesive layer for the fuel cell.
  • a membrane-electrode assembly (MEA) having an electrode layer comprising a polymer is provided.
  • the present invention is a membrane-electrode assembly (MEA) having a membrane-electrode interfacial adhesive layer for a fuel cell having the composition gradient (composition gradient) and a polymer electrolyte membrane fuel cell having the same; PEMFC) or direct methanol fuel cell (DMFC).
  • MEA membrane-electrode assembly
  • PEMFC polymer electrolyte membrane fuel cell having the same
  • DMFC direct methanol fuel cell
  • gradient bonding layer used synthetic SPAES synthesized 40% sulfonated, Nafion-dispersion solution D1021 purchased from Du Pont using a spray-dryer It was used to dry again, and NMP was used as a solvent.
  • Materials for preparing the catalyst include Tanaka's Pt / C (Pt 37.7%), deionized water (DIwater, ELGA Pure Lab Classic), isopropyl alcohol (IPA, Samchun Chemical) and 5 wt% Nafion dispersion solution (Dupont Inc) was used.
  • SPAES Sulfonated poly (arylene ether sulfone): SPAES was prepared according to Scheme 1 below.
  • Sulfonated poly (arylene ether sulfone) is a monomer that contains biphenol (BP, TCI) and dichloro diphenyl sulfone (DCDPS, Solvay Advanced Polymers).
  • DCDPS was prepared by using sulfonated dichloro diphenyl sulfone (SDCDPS) using 65% fuming sulfuric acid (Merck). Each monomer was used after recrystallization in isopropyl alcohol (IPA, Samchun Chemical). N-methyl-2-pyrrolidone (NMP, Junsei), anhydrous toluene (Aldrich) was used as a solvent, and anhydrous potassium carbonate (K2CO3, Aldrich) was used. Synthesis was carried out using as a catalyst.
  • More detailed manufacturing method is as follows. In a four-necked round flask, a gas sparge tube, Dean-stark trap condenser and stirrer are installed to create an Ar atmosphere. Then, biphenol and K 2 CO 3 were put, NMP and toluene were heated and stirred at 150 ° C. for 2 hours, and then heated up to 160 ° C. to toluene was refluxed for 4 hours to remove water. After the addition of SDCDPS and DCDPS, the reaction proceeds while stirring at 175 °C for 25 hours.
  • SPAES 40 (sulfonation degree 40%) to prepare a 16wt% polymer solution in the solvent NMP, using a doctor blade (doctor blade) to make a film on a glass plate and dried in an oven at 80 °C 3 hours to complete the film.
  • Figure 1 is a process chart showing a film manufacturing process using a bonding layer having a composition gradient according to an embodiment of the present invention
  • Figure 2 is an optical camera photograph of a film having a composition gradient according to an embodiment of the present invention.
  • T-peel strength was measured by using a universal testing machine (LR5K, LLOYD instrument) to indirectly determine the bonding strength of the membrane and the fluorine-based electrode layer prepared in Preparation Example 3. Cut the G-layer membrane and Nafion 212 membrane into 1cm x 5cm size, overlap the two membranes, and add 1cm x 4cm polyimide. Thereafter, the two membranes are bonded by hot pressing under the same conditions as in the preparation of the MEA of Preparation Example 5, and then the upper and lower ends of the two membranes are grasped by the UTM apparatus, and the binding force is measured.
  • LR5K universal testing machine
  • Hydrogen ion conductivity measurement was performed according to the change in temperature and humidity, and the conductivity was measured while raising the temperature at 100 ° C and 25 ° C and 40 ° C and 55 ° C and 70 ° C.
  • the electrolyte membrane was prepared in a dried state and measured using an Impedence / Gain-phase analyzer (solartron-1280, Solartron).
  • SEM VEGA3, TESCAN
  • MIRA3, TESCAN SEM
  • FIG. 3 is a SEM photograph showing a cross-sectional structure of a film having a composition gradient and a film-electrode assembly using the same according to an embodiment of the present invention.
  • (a) is a cross-sectional structure of a gradient membrane having a composition gradient of Preparation Example 3 and
  • (b) shows a cross-sectional structure of a membrane-electrode assembly (MEA) in SEM.
  • MEA membrane-electrode assembly
  • the SEM image measured with Preparation Example 5 showed a binding picture of the MEA bonded to the cross section of the composition gradient membrane (gradient membrane).
  • gradient membrane composition gradient membrane
  • Figure 4 shows the polarization curve of the composition gradient membrane (gradient membrane) according to an embodiment of the present invention.
  • 850mA / cm 2 was obtained as a result of Pristine BPSH-40 at 0.6V, and 964mA / cm 2 was obtained for a gradient membrane having a composition gradient. This indicates that the bonding layer fills the void space between the film and the interface, which helps to improve performance.
  • the resistance of the membrane using the EIS was measured to be 73 ohm / cm 2 for the SPAES-40 and 111 ohm / cm 2 for the gradient film.
  • Figure 5 illustrates the results of the boiling water acceleration experiment of the membrane having a composition gradient according to an embodiment of the present invention.
  • the existing SPAES-40 shows that the electrode layer is detached after 1 hour, but the gradient membrane of the composition shows that the electrode is maintained even after 3 hours. have. And, considering the amount of catalyst remaining on the transfer paper, it can be seen that a gradient membrane having a composition gradient is better transferred under the same conditions.

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Abstract

The invention of the present application relates to: a membrane-electrode interface adhesion layer for a fuel cell; a membrane-electrode assembly (MEA)using same; and a fuel cell using same, wherein the membrane-electrode interface adhesion layer is for overcoming the problem of interfacial separation during operation of fuel cells due to insufficient compatibility between a hydrocarbon-based electrolyte membrane and a catalyst layer including a fluoride-based ionomer, and exhibits improved adhesion strength through a composition gradient of a hydrocarbon-based electrolyte polymer and a nafion polymer.

Description

연료전지용 막-전극 계면 접착층, 이를 이용한 막-전극 접합체 및 연료전지Membrane-electrode interface adhesive layer for fuel cell, membrane-electrode assembly and fuel cell using same

본원 발명은 탄화수소계 고분자 전해질막과 불소계 이오노머가 포함된 촉매층간에 상용성(compatability) 부족에 의한 연료전지 작동 중 계면이 탈리되는 문제점을 극복하기 위한 탄화수소계 고분자와 불소계 고분자의 혼합물로 구성되는 연료전지용 막-전극 계면 접착층에 있어서, 두께방향으로 탄화수소계 고분자와 불소계 고분자의 조성 구배(composition gradient)를 가지는 것을 특징으로 하는 연료전지용 막-전극 계면 접착층, 이를 이용한 막-전극 접합체(membrane electrode assembly: MEA) 및 연료전지에 대한 것이다.The present invention is a fuel cell comprising a mixture of a hydrocarbon-based polymer and a fluorine-based polymer for overcoming the problem that the interface detaches during operation of the fuel cell due to lack of compatibility between the hydrocarbon-based polymer electrolyte membrane and the catalyst layer containing the fluorine ionomer. A membrane-electrode interface adhesive layer, comprising a composition gradient of a hydrocarbon-based polymer and a fluorine-based polymer in a thickness direction, and a membrane-electrode interface adhesive layer for a fuel cell, and a membrane-electrode assembly using the same ) And fuel cells.

본 출원은 2016년 9월 12일에 출원된 한국 특허출원 제10-2016-0117196호에 기초한 우선권을 주장하며, 해당 출원의 명세서 및 도면에 개시된 모든 내용은 본 출원에 원용된다.This application claims priority based on Korean Patent Application No. 10-2016-0117196, filed on September 12, 2016, and all the contents disclosed in the specification and drawings of the application are incorporated in this application.

최근 인구 증가로 인한 화석연료의 고갈, 공해 및 전기에너지에 대한 수요증가는 대체 에너지원의 개발을 필요로 한다. 따라서 많은 연구자들이 전기에너지를 생산할 수 있는 새로운 시스템의 발명을 시도하고 있다. 그중, 고분자 전해질을 사용하는 양성자 교환막 연료전지(proton exchange membrane fuel cell; PEMFC)는 화학에너지를 전기에너지로 직접 전환할 수 있고 물과 같은 비독성 물질을 배출하므로 자동차 및 휴대용 가전 등을 위한 대체 에너지 시스템으로서 상당히 주목받고 있다. 상기 PEMFC에 있어서 중요한 요소는, PEMFC의 성능 및 내구성을 결정하며, 양 전극을 분리시키는 고분자 전해질 막(polymer electrolyte membrane; PEM)이다. M). 따라서, 높은 양성자 전도도, 강한 기계적 성질, 물에서 안정한 치수 및 낮은 단가가 고분자 전해질 막의 선택에 있어서 필수적이다.Recent depletion of fossil fuels, increased demand for pollution and electrical energy require the development of alternative energy sources. Therefore, many researchers are trying to invent new systems that can produce electrical energy. Among them, proton exchange membrane fuel cells (PEMFCs) using polymer electrolytes can convert chemical energy directly into electrical energy and emit non-toxic substances such as water, thereby providing alternative energy for automobiles and portable appliances. It is attracting considerable attention as a system. An important factor in the PEMFC is a polymer electrolyte membrane (PEM) that determines the performance and durability of the PEMFC and separates both electrodes. M). Therefore, high proton conductivity, strong mechanical properties, stable dimensions in water and low cost are essential for the selection of the polymer electrolyte membrane.

퍼플루오로술폰산계 고분자 전해질 막(perfluorosulfonated PEM) 중 대표적인 나피온(Nafion)은 높은 양성자 전도도, 우수한 기계적 성질 및 뛰어난 치수안정성을 갖는 양성자 교환막 연료전지를 위한 상용화된 재료이다. 그러나 나피온은 단가가 높고 고온에서 사용이 제한된다는 단점이 있다.Representative Nafion among perfluorosulfonated PEMs is a commercialized material for proton exchange membrane fuel cells with high proton conductivity, good mechanical properties and excellent dimensional stability. However, Nafion has the disadvantage of high unit cost and limited use at high temperatures.

이러한 문제점을 해결하기 위하여, 많은 연구자들에 의해 나피온보다 저렴한 탄화수소계 막이 개발되고 있고 그 중 대표적인 것이 술폰화된 폴리(아릴렌 에테르 술폰) 공중합체(sulfonated poly(arylene ether sulfone) copolymer; SPAES)이고 이러한 방향족 구조를 포함하는 탄화수소계 공중합체는 방향족 구조로 인한 열적 안정성, 우수한 기계적 강도 및 신장, 및 애노드와 캐소드 사이의 낮은 기체 교차혼합능을 가지므로 과거 널리 연구되고 있는 탄화수소 이오노머(hydrocarbon ionomer)이다. In order to solve this problem, many researchers are developing hydrocarbon membranes cheaper than Nafion, and the representative one of them is sulfonated poly (arylene ether sulfone) copolymer (SPAES). And hydrocarbon-based copolymers containing such aromatic structures have been widely studied in the past because of their thermal stability due to the aromatic structure, excellent mechanical strength and elongation, and low gas cross-mixing ability between the anode and the cathode. to be.

그러나 이와 같은 이온전도성 탄화수소계 고분자 막을 전해질 막으로 사용하여 막-전극 접합체를 구성하는 경우, 불소계 고분자인 나피온을 바인더로 함유하는 전극 촉매층과의 혼화성 저하로 전극의 전사가 잘 이루어지지 않을뿐더러 막-전극 접합체를 구성한다 하더라도 접합력이 약하여 계면 간의 탈리로 인해 저항이 증가하거나 장기간 구동이 불가능한 단점이 있다. 따라서 이와 같은 전극과 전해질 막의 계면 특성을 향상시키기 위한 시도로서 불소계 고분자인 폴리비닐리덴플루오라이드(PVDF)를 혼합하여 준비한 전해질 막을 사용하기도 하였으나, 이온전도성이 결여된 PVDF를 첨가하여 막을 구성함으로써 전해질 막 전체의 이온전도도가 감소하는 문제가 있다.However, when the ion-conductive hydrocarbon-based polymer membrane is used as an electrolyte membrane to form a membrane-electrode assembly, the transfer of the electrode is not easily performed due to the decrease in miscibility with the electrode catalyst layer containing Nafion, a fluorine-based polymer, as a binder. Even when the membrane-electrode assembly is constructed, the bonding strength is weak, so that the resistance may increase due to the detachment between the interfaces or the driving may not be possible for a long time. Therefore, an electrolyte membrane prepared by mixing polyvinylidene fluoride (PVDF), which is a fluorine-based polymer, was used as an attempt to improve the interfacial characteristics of the electrode and the electrolyte membrane. However, the electrolyte membrane was formed by adding PVDF lacking ion conductivity. There is a problem that the overall ion conductivity decreases.

한편, 고분자 전해질막 연료전지(PEMFC)의 가격 인상 요인 중 전해질막인 과불소계 막(Nafion 등)이 큰 부분을 차지하고 이를 대체하기 위해 많은 종류의 탄화수소계 전해질막이 연구 개발 중에 있으며, 일부 소재의 경우 성능과 내구성 측면에서 과불소계 소재에 근접한 특성을 나타내는 것으로 알려져 있다. 그러나 탄화수소계 고분자 전해질막은 공통적으로 사용 중 전극층과의 탈리 현상이 심각하다는 문제점이 있다. 이는 전극층에 포함되는 이오노모가 과불소계이고 전해질막과는 달리 전극층의 이오노머는 탄화수소계 소재의 기체투과도가 매우 낮기 때문에 이오노머로 사용하는 것이 매우 어려워 탄화수소계 고분자 전해질막을 적용하더라도 전극층의 이오노머는 과불소계 소재를 이용하는 것이 보다 현실적이나 이 경우 연료전지 작동 환경에서 초기에는 성능 구현이 이루어지지만, 반복된 온도 및 습도변화의 환경에 노출되는 경우 점차 탄화수소계 고분자 전해질막과 과불소계 이오노머가 포함된 전극층 간의 계면 탈리가 발생하여 성능과 내구성이 크게 하락하는 단점이 존재한다.On the other hand, perfluoro-based membranes (Nafion, etc.), which are electrolyte membranes, account for a large portion of the price increase of polymer electrolyte membrane fuel cells (PEMFC), and many kinds of hydrocarbon-based electrolyte membranes are under research and development. It is known to exhibit characteristics close to the perfluorine material in terms of performance and durability. However, hydrocarbon-based polymer electrolyte membranes have a problem in that desorption with the electrode layer is serious in use. The ionomer of the electrode layer is perfluorinated, and unlike the electrolyte membrane, the ionomer of the electrode layer is very difficult to use as an ionomer because the gas permeability of the hydrocarbon-based material is very low, and even though the hydrocarbon-based polymer electrolyte membrane is applied, the ionomer of the electrode layer is perfluorinated. Although the material is more realistic, in this case, performance is initially achieved in the fuel cell operating environment, but gradually the interface between the hydrocarbon-based polymer electrolyte membrane and the electrode layer containing the perfluorinated ionomer is exposed to repeated temperature and humidity changes. There is a disadvantage in that desorption occurs and the performance and durability are greatly reduced.

이러한 문제점을 해결하기 위한 종래 기술로 일본 등록특허공보 제5144023호와 한국 공개특허공보 제10-2016-0080778호에는 탄화수소계와 불소계 고분자를 이용하여 막-전극 접합체의 접합력 향상 또는 적절한 보수성, 배수성 및 발수성을 유지하고 하는 기술이 게재되어 있으나, 아직까지 충분한 막-전극 계면 접착력의 향상에는 이르지 못하고 있는 실정이다.In order to solve this problem, Japanese Patent Laid-Open Publication No. 5144023 and Korean Laid-Open Patent Publication No. 10-2016-0080778 use hydrocarbon-based and fluorine-based polymers to improve the bonding strength of the membrane-electrode assembly or to maintain water retention, drainage, and Although a technique for maintaining water repellency has been disclosed, there is still no sufficient improvement in the adhesion of the membrane-electrode interface.

본원 발명은 상기 문제점들을 해결하기 위해 개발된 것으로, 탄화수소계 고분자 전해질막과 과불소계 이오노머(예; 나피온)가 포함된 촉매층 간에, 상용성(compatability) 부족에 의한 연료전지 작동 중 계면이 탈리되는 문제점을 극복하고자 함을 목적으로 한다.The present invention was developed to solve the above problems, the interface between the hydrocarbon-based polymer electrolyte membrane and the catalyst layer containing the perfluorinated ionomer (eg, Nafion), the interface is detached during operation of the fuel cell due to lack of compatibility (compatability) It aims to overcome the problem.

또한, 이러한 향상된 계면 접착층을 가지는 막-전극 접합체(membrane-electrode assembly: MEA)와 이를 구비하는 고분자 전해질 연료전지(polymer electrolyte membrane fuel cell; PEMFC) 또는 직접 메탄올 연료전지(direct methanol fuel cell; DMFC)를 제공하고자 한다.In addition, a membrane-electrode assembly (MEA) having such an improved interfacial adhesion layer and a polymer electrolyte membrane fuel cell (PEMFC) or direct methanol fuel cell (DMFC) having the same To provide.

본원 발명에서는 상기 과제를 해결하기 위하여 탄화수소계 고분자와 불소계 고분자의 혼합물로 구성되는 연료전지용 막-전극 계면 접착층에 있어서, 상기 막-전극 계면 접착층은 두께방향으로 탄화수소계 고분자와 불소계 고분자의 조성 구배(composition gradient)를 가지는 연료전지용 막-전극 계면 접착층을 제공한다.In the present invention, in order to solve the above problems, in the fuel cell membrane-electrode interface adhesive layer composed of a mixture of a hydrocarbon-based polymer and a fluorine-based polymer, the membrane-electrode interface adhesive layer is a composition gradient of the hydrocarbon-based polymer and the fluorine-based polymer in the thickness direction ( A film-electrode interfacial adhesive layer having a composition gradient is provided.

또한, 탄화수소계 고분자를 함유하는 이온전도성 막; 상기 이온전도성 막의 양면에 형성되는 두께방향으로 탄화수소계 고분자와 불소계 고분자의 조성 구배(composition gradient)를 가지는 연료전지용 막-전극 계면 접착층; 및 상기 연료전지용 막-전극 계면 접착층을 매개로 전사된 바인더로서 불소계 고분자를 포함하는 전극층을 구비하는 막-전극 접합체(membrane-electrode assembly: MEA)와 이를 구비하는 고분자 전해질 연료전지(polymer electrolyte membrane fuel cell; PEMFC) 또는 직접 메탄올 연료전지(direct methanol fuel cell; DMFC)를 제공한다.In addition, an ion conductive membrane containing a hydrocarbon-based polymer; A membrane-electrode interface adhesive layer for a fuel cell having a composition gradient of a hydrocarbon-based polymer and a fluorine-based polymer in a thickness direction formed on both sides of the ion conductive membrane; And a membrane-electrode assembly (MEA) having an electrode layer including a fluorine-based polymer as a binder transferred through the membrane-electrode interface adhesive layer for fuel cells, and a polymer electrolyte membrane fuel including the same. cell (PEMFC) or direct methanol fuel cell (DMFC).

본원 발명에 따르면 탄화수소계 고분자 전해질막과 과불소계 이오노머(예; 나피온)이 포함된 촉매층간에, 상용성(compatability) 부족에 의한 연료전지 작동 중 계면이 탈리되는 문제점을 극복할 수 있는 큰 장점이 있다. According to the present invention, there is a great advantage to overcome the problem that the interface detaches during operation of the fuel cell due to lack of compatibility between the hydrocarbon-based polymer electrolyte membrane and the catalyst layer containing the perfluorinated ionomer (eg, Nafion). have.

또한, 막-전극 접합체(MEA) 제조를 위한 데칼 공정시 탄화수소계 전해질막 표면을 보다 유연하게 함으로써 더 낮은 온도와 압력에서 촉매층 전사가 용이하게 이루어질 수 있도록 할 수 있는 장점이 있다.In addition, there is an advantage that the catalyst layer transfer can be easily performed at a lower temperature and pressure by making the surface of the hydrocarbon-based electrolyte membrane more flexible during the decal process for manufacturing the membrane-electrode assembly (MEA).

또한, 본원 발명에 따른 막-전극 접합체는 이온전도성 탄화수소계 고분자로 형성된 전해질 막을 이용하는 경우 나타나는 불소계 고분자 바인더와의 열악한 혼화성으로 인한 접합력의 저하로 인한 계면 저항의 증가 및 탈리 현상을 차단하여 성능 및 내구성이 향상된 막-전극 접합체로서 연료전지에 유용하게 사용될 수 있다.In addition, the membrane-electrode assembly according to the present invention prevents an increase in interfacial resistance and desorption due to a decrease in bonding strength due to poor compatibility with a fluorine-based polymer binder when an electrolyte membrane formed of an ion conductive hydrocarbon-based polymer is used. Membrane-electrode assembly with improved durability can be usefully used in fuel cells.

또한, 전해질막과 촉매층 사이의 빈 공간을 줄여 더 긴밀하게 접착하여 줌으로써 촉매층과 전해질막 간의 이온전도채널 형성을 효과적으로 제공함으로써 연료전지 구동시 MEA의 성능을 보다 향상시킬 수 있다는 장점이 있다.In addition, by providing an ion conduction channel between the catalyst layer and the electrolyte membrane effectively by reducing the space between the electrolyte membrane and the catalyst layer to bond more closely, the performance of the MEA can be further improved when driving the fuel cell.

도 1은 본원 발명의 일 구현예에 따른 조성 구배를 가지는 접합층을 이용한 막의 제조공정을 나타낸 공정도이다.1 is a process chart showing a film manufacturing process using a bonding layer having a composition gradient according to an embodiment of the present invention.

도 2는 본원 발명의 일 구현예에 따른 조성 구배를 가지는 막의 광학 카메라 사진이다.2 is an optical camera photograph of a film having a compositional gradient in accordance with one embodiment of the present invention.

도 3은 본원 발명의 일 구현예에 따른 조성 구배를 가지는 막과 이를 이용한 막-전극 접합체의 단면 구조를 나타낸 주사전자현미경(SEM) 사진이다.3 is a scanning electron microscope (SEM) photograph showing a cross-sectional structure of a film having a composition gradient and a film-electrode assembly using the same according to an embodiment of the present invention.

도 4는 본원 발명의 일 구현예에 따른 조성 구배를 가지는 막의 성능곡선(polarization curve)을 나타낸 것이다.4 shows a polarization curve of a film having a composition gradient according to an embodiment of the present invention.

도 5는 본원 발명의 일 구현예에 따른 조성 구배를 가지는 막의 끓는 물 가속화 실험 결과를 나타낸 것이다.Figure 5 illustrates the results of the boiling water acceleration experiment of the membrane having a composition gradient according to an embodiment of the present invention.

이하, 본원 발명에 대해 상세하게 설명하기로 한다. 본 명세서 및 청구범위에 사용된 용어나 단어는 통상적이거나 사전적인 의미로 한정해서 해석되어서는 아니 되며, 발명자는 그 자신의 발명을 가장 최선의 방법으로 설명하기 위해 용어의 개념을 적절하게 정의할 수 있다는 원칙에 입각하여 본원 발명의 기술적 사상에 부합하는 의미와 개념으로 해석되어야만 한다.Hereinafter, the present invention will be described in detail. The terms or words used in this specification and claims are not to be construed as limiting in their usual or dictionary meanings, and the inventors may appropriately define the concept of terms in order to best explain their invention in the best way possible. It should be interpreted as meaning and concept corresponding to the technical idea of the present invention based on the principle that the present invention.

본원 발명은 종래의 막-전극 접합체에 있어서 이온전도성 탄화수소계 고분자로 형성된 전해질 막을 이용하는 경우 나타나는 불소계 고분자 바인더와의 열악한 혼화성으로 인한 접합력의 저하로 인한 계면 저항의 증가 및 탈리 현상을 차단하여 성능 및 내구성을 향상시키기 위한 것이다. 구체적으로는 탄화수소계 고분자와 불소계 고분자의 혼합물로 구성되는 연료전지용 막-전극 계면 접착층에 있어서, 상기 막-전극 계면 접착층은 두께방향으로 탄화수소계 고분자와 불소계 고분자의 조성 구배(composition gradient)를 가지는 연료전지용 막-전극 계면 접착층을 제공한다. The present invention blocks the increase in interfacial resistance and desorption phenomena due to a decrease in bonding strength due to poor miscibility with the fluorine-based polymer binder in the case of using an electrolyte membrane formed of an ion conductive hydrocarbon-based polymer in a conventional membrane-electrode assembly. It is for improving durability. Specifically, in the membrane-electrode interfacial adhesion layer for a fuel cell composed of a mixture of a hydrocarbon-based polymer and a fluorine-based polymer, the membrane-electrode interfacial adhesion layer is a fuel having a composition gradient of the hydrocarbon-based polymer and the fluorine-based polymer in the thickness direction A battery film-electrode interface adhesive layer is provided.

본원 발명의 일 구현예에 따른 연료전지용 막-전극 계면 접착층에 있어서, 상기 막-전극 계면 접착층은 탄화수소계 고분자와 불소계 고분자의 혼합비가 서로 다른 조성물을 다층으로 적층하여 조성 구배(composition gradient)를 가지도록 할 수 있다. In the fuel cell membrane-electrode interface adhesive layer according to an embodiment of the present invention, the membrane-electrode interface adhesive layer has a composition gradient by stacking a composition having different mixing ratios of hydrocarbon-based polymers and fluorine-based polymers in multiple layers. You can do that.

보다 구체적으로 다층으로 적층하여 조성 구배(composition gradient)을 가지는 막-전극 계면 접착층은 혼합비가 서로 다른 조성물을 n종 제조 후 이들을 원하는 조성 구배를 가지도록 순차적으로 적층을 하여 압착 등의 방법으로 막-전극 계면 접착층을 제조하거나 혼합비가 서로 다른 조성물을 순차적으로 스프레이 코팅을 통하여 다층의 조성 구배를 가지는 막-전극 계면 접착층을 가지도록 할 수 있다. More specifically, the membrane-electrode interfacial adhesive layer having a composition gradient by laminating in multiple layers is prepared by n-type compositions having different mixing ratios, and then sequentially laminated so as to have a desired composition gradient, and then compressed by film-compression or the like. The electrode interface adhesive layer may be prepared or compositions having different mixing ratios may be sequentially sprayed to have a membrane-electrode interface adhesive layer having a multi-layer composition gradient.

즉, 서로 다른 혼합비를 가지는 n 종의 조성물을 제조하여 이를 중에서 선택되는 혼합물의 조성비 조합을 통하여 다양한 조성 구배를 가지도록 할 수 있다. 서로 다른 조성의 혼합비인 n이 2인 경우에는 예를 들면 탄화수소계 고분자와 불소계 고분자의 혼합비가 9:1 과 1:9, 2:8 과 8:2, 3:7 과 7:3, 4:6 과 6:4인 혼합비가 서로 다른 다양한 조성물을 제조하고 이들로부터 선택되는 9:1/1:9, 2:8/8:2, 3:7/7:3, 4:6/6:4인 2단계의 조성 구배를 가지는 2층의 막-전극 계면 접착층을 4가지 형태로 구성할 수 있다. 물론 이때 필요에 따라 9:1/8:2, 9:1/7:3, 9:1/6:4의 조합 또는 2:8/7:3, 2:8/6:4의 조합인 2단계의 조성 구배를 가지는 2층의 막-전극 계면 접착층도 가능하다. That is, n kinds of compositions having different mixing ratios may be prepared to have various composition gradients through the composition ratio combination of the mixtures selected from them. When n, which is a mixing ratio of different compositions, is 2, for example, a mixing ratio of a hydrocarbon polymer and a fluorine polymer is 9: 1 and 1: 9, 2: 8 and 8: 2, 3: 7 and 7: 3, 4: 9: 1/1: 9, 2: 8/8: 2, 3: 7/7: 3, 4: 6/6: 4 prepared from various compositions having different mixing ratios of 6 and 6: 4 Two layers of the film-electrode interface adhesive layer having a composition gradient of two levels of phosphorus may be configured in four forms. Of course, if necessary, the combination of 9: 1/8: 2, 9: 1/7: 3, 9: 1/6: 4, or 2: 8/7: 3, 2: 8/6: 4 Two layer membrane-electrode interfacial adhesive layers with a compositional gradient of steps are also possible.

또한, 서로 다른 혼합비인 n이 3인 경우에는 예를 들면 탄화수소계 고분자와 불소계 고분자의 혼합비가 3:5, 5:5, 7:3 서로 다른 혼합비를 가지는 3종의 조성물을 이용하여 탄화수소계 고분자와 불소계 고분자의 혼합비가 3:5/5:5/7:3의 3단계 조성 구배를 가지는 3층의 막-전극 계면 접착층을 형성 할 수 있다. In addition, when n, which is a different mixing ratio, is 3, for example, the mixing ratio of the hydrocarbon-based polymer and the fluorine-based polymer is 3: 5, 5: 5, 7: 3. And a fluorine-based polymer may form a three-layer film-electrode interface adhesive layer having a three-step compositional gradient of 3: 5/5: 5/7: 3.

한편, 서로 다른 혼합비인 n이 3인 경우의 또 다른 형태로는 탄화수소계 고분자와 불소계 고분자의 혼합비가 9:1, 2:8, 3:7 및 3:7, 8:2, 1:9 또는 9:1, 3:7, 4:6 및 6:4, 7:3, 1:9의 서로 다른 혼합비를 가지는 다양한 조성물을 이용하여 탄화수소계 고분자와 불소계 고분자의 혼합비가 9:1/2:8/3:7/7:3/8:2/9:1 또는 9:1/3:7/4:6/6:4/7:3/1:9의 6단계의 조성 구배를 6층의 막-전극 계면 접착층을 형성 할 수 있다.On the other hand, in another case where the different mixing ratio n is 3, the mixing ratio of the hydrocarbon polymer and the fluorine polymer is 9: 1, 2: 8, 3: 7 and 3: 7, 8: 2, 1: 9 or The mixing ratio of hydrocarbon polymer and fluorine polymer is 9: 1/2: 8 using various compositions having different mixing ratios of 9: 1, 3: 7, 4: 6 and 6: 4, 7: 3, 1: 9. The composition gradient of six steps of / 3: 7/7: 3/8: 2/9: 1 or 9: 1/3: 7/4: 6/6: 4/7: 3/1: 9 A film-electrode interface adhesive layer can be formed.

본원 발명의 일 구현예에 따른 연료전지용 막-전극 계면 접착층에 있어서, 상기 막-전극 계면 접착층은 탄화수소계 고분자와 불소계 고분자의 혼합비가 서로 다른 조성물을 필름 성형 후 다층으로 적층하거나 또는 혼합비가 서로 다른 조성물을 스프레이 코팅법으로 다층으로 코팅한 것일 수 있다.In the membrane-electrode interfacial adhesive layer for a fuel cell according to an embodiment of the present invention, the membrane-electrode interfacial adhesive layer is laminated in a multi-layer after film forming a composition having a different mixing ratio of hydrocarbon-based polymer and fluorine-based polymer or different mixing ratio The composition may be coated in multiple layers by a spray coating method.

필름 성형 후 다층으로 적층하는 경우에는 두께가 더욱 두꺼울 수 있으므로, 얇은 접착층을 제조하는 경우에는 스프레이 코팅법이 보다 바람직하고, 상기 접착층은 전해질 막을 구성하는 이온전도성 고분자 이외에 이온전도성을 갖지 않는 불소계 탄화수소 고분자를 포함하므로 형성되는 접합층의 두께가 증가할수록 전체 막의 이온전도도가 감소할 수 있다. 따라서 상기 접착층은 가능한 한 얇게 형성되는 것이 바람직하다. 그러나 상기 접합층의 두께가 50 nm 미만인 경우 막과 전극 촉매층 사이의 접착력에 있어서 원하는 만큼의 향상을 달성하기 어려울 수 있으며, 1,000 nm를 초과하는 경우 막 내의 이온전도도를 감소시켜 이를 포함하여 제조된 전지의 성능 저하를 유발할 수 있다.When the film is laminated in multiple layers after molding, the thickness may be even thicker. Therefore, in the case of manufacturing a thin adhesive layer, a spray coating method is more preferable, and the adhesive layer has a fluorine-based hydrocarbon polymer having no ion conductivity other than the ion conductive polymer constituting the electrolyte membrane. Since the thickness of the bonding layer is formed to increase the ion conductivity of the entire membrane can be reduced. Therefore, the adhesive layer is preferably formed as thin as possible. However, when the thickness of the bonding layer is less than 50 nm, it may be difficult to achieve the desired improvement in adhesion between the membrane and the electrode catalyst layer, and when the thickness exceeds 1,000 nm, the battery manufactured by reducing the ion conductivity in the membrane. Can cause a decrease in performance.

스프레이 코팅에 있어서, 탄화수소계 고분자 및 불소계 고분자를 용매에 용해시킨 용액을 스프레이로 도포하여 형성할 수 있다. 본 발명의 막-전극 접합체에서 접합층은 전해질 막과 전극층의 계면 전체에 일정한 두께로 얇고 균일하게 형성된 것이 특징이다. 따라서 탄화수소계 고분자 및 불소계 고분자의 혼합 용액을 준비하여 스프레이로 전해질 막 전면에 고르게 도포하여 형성할 수 있다. 이때 용매는 상기 탄화수소계 고분자 및 불소계 고분자 모두를 용해시킬 수 있는 용매이면 제한 없이 사용할 수 있다.In spray coating, a solution obtained by dissolving a hydrocarbon-based polymer and a fluorine-based polymer in a solvent may be formed by applying a spray. In the membrane-electrode assembly of the present invention, the bonding layer is thin and uniformly formed at a constant thickness over the entire interface between the electrolyte membrane and the electrode layer. Therefore, a mixed solution of a hydrocarbon-based polymer and a fluorine-based polymer may be prepared and evenly applied to the entire surface of the electrolyte membrane with a spray. In this case, the solvent may be used without limitation as long as it is a solvent capable of dissolving both the hydrocarbon-based polymer and the fluorine-based polymer.

한편, 상기에서 설명한 바와 같이 탄화수소계 고분자와 불소계 고분자의 혼합에 있어서 미리 정해진 혼합비가 서로 다른 조성물을 제조한 후 제조된 조성물을 이용하여 필름 성형 후 적층 하거나 해당 조성물을 스프레이법으로 다층으로 코팅하여 막-전극 계면 접착층을 형성할 수도 있지만, 더욱 효과적인 조성 구배를 가지도록 하는 방법으로는 탄화수소계 고분자와 불소계 고분자를 별도로 구비되는 노즐을 통하여 각각의 전해질 공급량을 조절하면서 동시에 이를 혼합할 수 있는 혼합 노즐을 이용하여 조성 구배를 가지는 혼합 조성물을 공급하여 이를 필름의 형태로 형성하거나 스프레이법으로 다층으로 코팅하는 방법을 사용할 수도 있다.Meanwhile, as described above, in the mixing of the hydrocarbon-based polymer and the fluorine-based polymer, a predetermined mixing ratio is prepared, and then a film is formed using the prepared composition and laminated after film forming, or the composition is coated in a multilayer by spray method. Although the electrode interfacial adhesive layer may be formed, a more effective compositional gradient may be achieved by using a mixing nozzle capable of simultaneously controlling the amount of electrolyte supply and mixing them through a nozzle having a hydrocarbon polymer and a fluorine polymer separately. It is also possible to use a method of supplying a mixed composition having a composition gradient to form it in the form of a film or coating in multiple layers by a spray method.

한편, 다층으로 필름을 적층하거나, 스프레이법으로 다층으로 코팅하는 경우에 있어서, 막-전극 접합체는 최초 서로 다른 조성의 필름을 적층하여 필름 간의 계면의 접착력을 높이기 위하여 압착 등의 공정시 압착 온도를 높이거나 또는 압착의 시간을 증가시킴에 따라 서로 다른 조성의 층간에서 고분자의 확산에 의하여 최초 설정한 소정의 불연적이고 단계적인 조성의 구배는 점차적으로 연속적인 조성의 구배로 변하게 된다. 특히, 스프레이 코팅을 하는 경우에는 먼저 스프레이된 층의 소정의 조성 구배는 이후 스프레이되는 층의 조성 구배와 연속적인 조성 구배가 이루어지는 경향이 더욱 강하다. 따라서 조성 구배를 가지는 층의 제조에 있어서는 소정의 조성을 가지는 필름을 다층으로 구성하여 조성 구배를 가지도록 하는 것 보다는 서로 다른 조성을 가지는 조성물을 스프레이 방법으로 코팅하는 방법이 보다 연속적인 조성의 구배와 층간의 접착력 향상에 보다 바람직하다.On the other hand, in the case of laminating films in multiple layers or coating in multiple layers by the spray method, the membrane-electrode assembly first laminates films of different compositions to increase the adhesive strength of the interface between the films to increase the crimping temperature during a process such as pressing. As it increases or increases the time of compression, the predetermined nonflammable and stepwise gradient initially set by diffusion of the polymer between layers of different compositions gradually changes to a gradient of continuous composition. In particular, in the case of spray coating, the predetermined compositional gradient of the first sprayed layer is more prone to a subsequent compositional gradient with the compositional gradient of the later sprayed layer. Therefore, in the manufacture of a layer having a compositional gradient, a method of coating compositions having different compositions with a spray method rather than constructing a film having a predetermined composition in multiple layers to have a compositional gradient is more continuous. It is more preferable for the adhesive force improvement.

본원 발명의 일 구현예에 따른 연료전지용 막-전극 계면 접착층에 있어서, 상기 막-전극 계면 접착층은 두께 방향으로 탄화수소계 고분자와 접촉부분은 탄화수소계 전해질의 함유량이 높고, 전극과 접촉부분은 불소계 고분자의 함량이 높으며, 이들 사이의 중간 부분은 점차적으로 변하는 조성 구배(composition gradient)를 가지는 것일 수 있다.In the membrane-electrode interfacial adhesive layer for a fuel cell according to an embodiment of the present invention, the membrane-electrode interfacial adhesive layer has a high content of a hydrocarbon-based electrolyte in contact with the hydrocarbon-based polymer in the thickness direction, and the contact portion with the electrode is a fluorine-based polymer. The content of is high, and the middle portion between them may have a composition gradient gradually changing.

본원 발명의 일 구현예에 따른 연료전지용 막-전극 계면 접착층에 있어서, 상기 탄화수소계 고분자와 접촉부분은 탄화수소계 고분자와 불소계 고분자의 조성이 중량비로 9:1 내지 7:3이고, 전극과 접촉부분은 탄화수소계 고분자와 불소계 고분자의 조성이 중량비로 1:9 내지 3:7이며, 중간 부분은 점차적으로 변하는 조성 구배(composition gradient)를 가지는 것일 수 있다.In the membrane-electrode interfacial adhesion layer for a fuel cell according to an embodiment of the present invention, the hydrocarbon-based polymer and the contact portion are composed of a hydrocarbon-based polymer and a fluorine-based polymer in a weight ratio of 9: 1 to 7: 3, and the contact portion with the electrode The composition of the silver hydrocarbon-based polymer and the fluorine-based polymer is 1: 9 to 3: 7 by weight, and the middle portion may have a composition gradient gradually changing.

보다 구체적으로는 탄화수소계 고분자와 접촉부분은 탄화수소계 고분자와 불소계 고분자를 중량비로 9:1의 혼합용액을 제조하고, 전극과 접촉부분은 탄화수소계 고분자와 불소계 고분자를 중량비로 1:9의 혼합용액을 제조하며, 중간 부분은 7:3, 5:5, 3:7의 중량비로 혼합한 혼합용액을 사용하여 탄화수소계 고분자 위에 서로 다른 중량비로 혼합한 혼합용액을 순차적으로 스프레이 코팅하여 점차적으로 변하는 조성 구배(composition gradient)를 가지는 막-전극 계면 접착층을 제조할 수 있다.More specifically, the hydrocarbon-based polymer and the contacting part are prepared in a weight ratio of 9: 1 hydrocarbon-based polymer and the fluorine-based polymer in a weight ratio, and the electrode and the contact part are the mixed solution of the hydrocarbon-based polymer and fluorine-based polymer in a weight ratio of 1: 9. To prepare, the middle portion is a gradually changing composition by sequentially spray coating the mixed solution mixed in a different weight ratio on the hydrocarbon-based polymer using a mixed solution mixed in a weight ratio of 7: 3, 5: 5, 3: 7 A film-electrode interface adhesive layer having a composition gradient can be prepared.

본원 발명의 일 구현예에 따른 연료전지용 막-전극 계면 접착층에 있어서, 상기 탄화수소계 고분자는 술폰화된 폴리(아릴렌 에테르 술폰) 공중합체(sulfonated poly(arylene ether sulfone) copolymer; SPAES), 술폰화된 폴리(에테르 케톤) 공중합체(sulfonated poly(ether ketone) copolymer; SPEK), 술폰화된 폴리이미드 공중합체(sulfonated polyimide copolymer; SPI), 술폰화된 폴리술폰 공중합체 (sulfonated polysulfone copolymer; SPS), 술폰화된 폴리페닐렌 공중합체(sulfonated polyphenylene copolymer; SPP), 술폰화된 폴리(아릴렌 설파이드 술폰) 공중합체(sulfonated poly(arylene sulfide sulfone) copolymer; SPASS), 술폰화된 폴리(벤지미다졸 (sulfonated Polybenzimidazole; SPBI), 술폰화된 폴리벤족사졸 (sulfonated Poly(benzoxazole); SPBO), 및 이들의 조합을 포함하는 블록 공중합체로 구성된 군으로부터 선택될 수 있다.In the membrane-electrode interfacial adhesion layer for a fuel cell according to an embodiment of the present invention, the hydrocarbon-based polymer is a sulfonated poly (arylene ether sulfone) copolymer (SPAES), sulfonated Sulfonated poly (ether ketone) copolymers (SPEK), sulfonated polyimide copolymers (SPI), sulfonated polysulfone copolymers (SPS), Sulfonated polyphenylene copolymer (SPP), sulfonated poly (arylene sulfide sulfone) copolymer (SPASS), sulfonated poly (benzimidazole ( and block copolymers including sulfonated Polybenzimidazole (SPBI), sulfonated Poly (benzoxazole); SPBO, and combinations thereof.

본원 발명의 일 구현예에 따른 연료전지용 막-전극 계면 접착층에 있어서, 상기 불소계 고분자는 폴리비닐리덴 플루오라이드(polyvinylidene fluoride; PVDF), 폴리비닐플루오라이드(polyvinylfluoride; PVF), 폴리테트라플루오로에틸렌(polytetrafluoroethylene; PTFE), 불소화된 에틸렌-프로필렌(fluorinated ethylene-propylene; FEP), 폴리비닐리덴 플루오라이드 헥사플루오로프로필렌 공중합체(Poly(vinylidene fluoride-co-hexafluoropropylene; PVDF-HFP), 과불소계 이오노머(perfluorinated ionomer), 또는 이들의 혼합물일 수 있다.In the membrane-electrode interface adhesive layer for a fuel cell according to an embodiment of the present invention, the fluorine-based polymer is polyvinylidene fluoride (PVDF), polyvinyl fluoride (PVF), polytetrafluoroethylene ( polytetrafluoroethylene (PTFE), fluorinated ethylene-propylene (FEP), polyvinylidene fluoride hexafluoropropylene copolymer (Poly (vinylidene fluoride-co-hexafluoropropylene; PVDF-HFP), perfluorinated ionomer (perfluorinated ionomers), or mixtures thereof.

또한, 본원 발명은 탄화수소계 고분자를 함유하는 이온전도성 막; 상기 이온전도성 막의 양면에 형성되는 두께방향으로 탄화수소계 고분자와 불소계 고분자의 조성 구배(composition gradient)를 가지는 연료전지용 막-전극 계면 접착층 및 상기 연료전지용 막-전극 계면 접착층을 매개로 전사된 바인더로서 불소계 고분자를 포함하는 전극층을 구비하는 막-전극 접합체(membrane-electrode assembly: MEA)를 제공한다. In addition, the present invention is an ion conductive membrane containing a hydrocarbon-based polymer; A fluorine-based binder is transferred through a membrane-electrode interface adhesive layer for fuel cells having a composition gradient of a hydrocarbon-based polymer and a fluorine-based polymer in a thickness direction formed on both sides of the ion conductive membrane and the membrane-electrode interface adhesive layer for the fuel cell. A membrane-electrode assembly (MEA) having an electrode layer comprising a polymer is provided.

또한, 본원 발명은 상기 조성 구배(composition gradient)를 가지는 연료전지용 막-전극 계면 접착층을 가지는 막-전극 접합체(membrane-electrode assembly: MEA)와 이를 구비하는 고분자 전해질 연료전지(polymer electrolyte membrane fuel cell; PEMFC) 또는 직접 메탄올 연료전지(direct methanol fuel cell; DMFC)를 제공한다.In addition, the present invention is a membrane-electrode assembly (MEA) having a membrane-electrode interfacial adhesive layer for a fuel cell having the composition gradient (composition gradient) and a polymer electrolyte membrane fuel cell having the same; PEMFC) or direct methanol fuel cell (DMFC).

이하, 본원 발명의 바람직한 실시 예를 첨부한 도면과 같이 본원이 속하는 기술 분야에서 일반적인 지식을 가진 자가 쉽게 실시할 수 있도록 본원의 구현 예 및 실시 예를 상세히 설명한다. 특히 이것에 의해 본원 발명의 기술적 사상과 그 핵심 구성 및 작용이 제한을 받지 않는다. 또한, 본원 발명의 내용은 여러 가지 다른 형태의 장비로 구현될 수 있으며, 여기에서 설명하는 구현 예 및 실시 예에 한정되지 않는다.DETAILED DESCRIPTION Hereinafter, exemplary embodiments of the present disclosure will be described in detail with reference to the accompanying drawings so that those skilled in the art may easily implement the present disclosure. In particular, the technical spirit of the present invention and its core configuration and operation are not limited by this. In addition, the content of the present invention may be implemented in various other forms of equipment, and is not limited to the embodiments and embodiments described herein.

제조예 1 : 물질Preparation Example 1 Substance

술폰화된 폴리(아릴렌 에테르 술폰)(sulfonated poly(arylene ether sulfone): SPAES)의 합성에 사용한 물질로는 비페놀(biphenol: BP)은 TCI에서 구입하였고, 디클로로 디페닐 술폰(dichloro diphenyl sulfone: DCDPS)은 Solvay Advanced Polymers에서 구입하였다. 술폰화 디클로로 디페닐 술폰(sulfonated dichloro diphenyl sulfone: SDCDPS)는 DCDPS를 65% 발열황산(fuming sulfuric acid, Merck)을 이용하여 제조하었다. 각 모노머는 이소프로필 알콜(isopropyl alcohol: IPA, Samchun Chemical)에 재결정하여 사용하였고, 용매로는 N-메틸-2-피롤리돈(N-methyl-2-pyrrolidone: NMP, Junsei), 무수 톨루엔(anhydrous toluene,Aldrich)을 이용하였다. 촉매로 이용한 무수 칼륨 카보네이트(anhydrous potassium carbonate: K2CO3, Aldrich)는 80℃에서 진공 오븐에서 24h 건조하여 사용하였다. As a substance used in the synthesis of sulfonated poly (arylene ether sulfone) (SPAES), biphenol (BP) was purchased from TCI, and dichloro diphenyl sulfone: DCDPS) was purchased from Solvay Advanced Polymers. Sulfonated dichloro diphenyl sulfone (SDCDPS) was prepared by using DCDPS 65% fuming sulfuric acid (Merck). Each monomer was recrystallized from isopropyl alcohol (IPA, Samchun Chemical), and used as a solvent, N-methyl-2-pyrrolidone (NMP, Junsei), anhydrous toluene ( anhydrous toluene, Aldrich) was used. Anhydrous potassium carbonate (anhydrous potassium carbonate: K 2 CO 3 , Aldrich) used as a catalyst was used after drying for 24 hours in a vacuum oven at 80 ℃.

조성 구배를 가지는 접착층(gradient bonding layer)의 제조를 위한 용액은합성한 술폰화 40%의 합성한 SPAES를 사용하였으며, Du Pont에서 구입한 Nafion-dispersion solution D1021을 스프레이 건조기(spray-dryer)를 이용하여 재건조 시켜 이용하였고, 용매로 NMP를 사용하였다. The solution for the preparation of the gradient bonding layer (gradient bonding layer) used synthetic SPAES synthesized 40% sulfonated, Nafion-dispersion solution D1021 purchased from Du Pont using a spray-dryer It was used to dry again, and NMP was used as a solvent.

촉매(catalyst)를 제조하기 위한 물질로는 Tanaka 사의 Pt/C (Pt 37.7%)와 탈이온수(deionized water (D.I.water, ELGA Pure Lab Classic), 이소프로필 알콜(isopropyl alcohol: IPA, Samchun Chemical) 그리고 5 wt% Nafion dispersion solution (Dupont Inc)을 사용하였다.Materials for preparing the catalyst include Tanaka's Pt / C (Pt 37.7%), deionized water (DIwater, ELGA Pure Lab Classic), isopropyl alcohol (IPA, Samchun Chemical) and 5 wt% Nafion dispersion solution (Dupont Inc) was used.

제조예 2 : 술폰화된 폴리(아릴렌 에테르 술폰)(SPAES) 합성Preparation Example 2 Synthesis of Sulfonated Poly (Arylene Ether Sulfon) (SPAES)

하기 반응식 1에 따라 술폰화된 폴리(아릴렌 에테르 술폰)(sulfonated poly(arylene ether sulfone): SPAES)을 제조하였다.Sulfonated poly (arylene ether sulfone): SPAES was prepared according to Scheme 1 below.

<반응식 1><Scheme 1>

Figure PCTKR2017009443-appb-I000001
Figure PCTKR2017009443-appb-I000001

술폰화된 폴리(아릴렌 에테르 술폰)(sulfonated poly(arylene ether sulfone): SPAES)은 단량체로 비페놀(biphenol: BP, TCI)과 디클로로 디페닐 술폰(dichloro diphenyl sulfone: DCDPS, Solvay Advanced Polymers)를 이용하고, DCDPS를 65% 발열황산(fuming sulfuric acid, Merck)을 이용하여 술폰화 디클로로 디페닐 술폰(sulfonated dichloro diphenyl sulfone: SDCDPS)을 제조해 이용하였다. 각 모노머는 이소프로필 알콜(isopropyl alcohol: IPA, Samchun Chemical)에 재결정 하여 사용하였다. 용매로는 N-메틸-2-피롤리돈(N-methyl-2-pyrrolidone: NMP, Junsei), 무수 톨루엔(anhydrous toluene, Aldrich)을 이용하였고, 무수칼륨카보네이트(anhydrous potassium carbonate (K2CO3, Aldrich)를 촉매로 이용하여 합성을 하였다.Sulfonated poly (arylene ether sulfone) (SPAES) is a monomer that contains biphenol (BP, TCI) and dichloro diphenyl sulfone (DCDPS, Solvay Advanced Polymers). DCDPS was prepared by using sulfonated dichloro diphenyl sulfone (SDCDPS) using 65% fuming sulfuric acid (Merck). Each monomer was used after recrystallization in isopropyl alcohol (IPA, Samchun Chemical). N-methyl-2-pyrrolidone (NMP, Junsei), anhydrous toluene (Aldrich) was used as a solvent, and anhydrous potassium carbonate (K2CO3, Aldrich) was used. Synthesis was carried out using as a catalyst.

보다 상세한 제조방법은 다음과 같다. 4구 둥근 플라스크에 가스 주입구(gas sparge tube)와 딘스탁(Dean-stark) 트랩(trap) 냉각기(condenser) 및 교반기를 설치하고, Ar 분위기를 조성해 준다. 그 다음 비페놀(biphenol)과 K2CO3를 집어넣고, NMP와 톨루엔을 150℃에서 2시간 가열하여 교반 시킨 후 160℃까지 승온하여 4시간 동안 톨루엔을 환류시켜서 물을 제거 한다. 그 후 SDCDPS와 DCDPS를 넣어주고, 175℃에서 25시간 교반을 해주면서 반응을 진행한다. SPAES 40(술폰화도 40%)을 이용하여 용매 NMP에 16wt%의 고분자 용액을 제조하고, 닥터블레이드(doctor blade)를 이용하여 유리판 위에서 막을 만들고 오븐에서 80℃ 3시간 건조를 한 후 막을 완성 한다. More detailed manufacturing method is as follows. In a four-necked round flask, a gas sparge tube, Dean-stark trap condenser and stirrer are installed to create an Ar atmosphere. Then, biphenol and K 2 CO 3 were put, NMP and toluene were heated and stirred at 150 ° C. for 2 hours, and then heated up to 160 ° C. to toluene was refluxed for 4 hours to remove water. After the addition of SDCDPS and DCDPS, the reaction proceeds while stirring at 175 ℃ for 25 hours. SPAES 40 (sulfonation degree 40%) to prepare a 16wt% polymer solution in the solvent NMP, using a doctor blade (doctor blade) to make a film on a glass plate and dried in an oven at 80 3 hours to complete the film.

제조예 3 : 조성 구배를 가지는 접합층을 이용한 막(gradient membrane) 제 The crude membrane (gradient membrane) using a bonding layer having a compositional gradient: Preparation 3

도 1은 본원 발명의 일 구현예에 따른 조성 구배를 가지는 접합층을 이용한 막의 제조공정을 나타낸 공정도이고, 도 2는 본원 발명의 일 구현예에 따른 조성 구배를 가지는 막의 광학 카메라 사진이다.1 is a process chart showing a film manufacturing process using a bonding layer having a composition gradient according to an embodiment of the present invention, Figure 2 is an optical camera photograph of a film having a composition gradient according to an embodiment of the present invention.

NMP에 SPAES40과 Nafion D1021 분말(Du Pont)를 각 각 5wt%로 NMP에 녹여 제조를 한 후, 두 용액의 비율을 (SPAES40 : Nafion weight ratio = 3 : 7, 5 : 5, 7 : 3) 또는 (SPAES40 : Nafion weight ratio = 1 : 9, 3 : 7, 5 : 5, 7 : 3, 9 : 1)비율로 두 용액을 혼합하여 섞는다. 이후 SPAES 40 막을 80℃ 기판에 고정시키고, 막으로부터 두께 방향으로 SPAES40이 높은 순으로 스프레이 코팅을 진행한다. After dissolving SPAES40 and Nafion D1021 powder (Du Pont) in NMP at 5 wt% in NMP, the ratio of the two solutions (SPAES40: Nafion weight ratio = 3: 7, 5: 5, 7: 3) or (SPAES40: Nafion weight ratio = 1: 9, 3: 7, 5: 5, 7: 3, 9: 1) Thereafter, the SPAES 40 film is fixed to the substrate at 80 ° C., and the SPAES40 is applied in the thickness direction from the film in the order of the highest.

제조예 4 : 막(gradient membrane) 특성평가Preparation Example 4 Gradient Membrane Characterization

상기 제조예 3에서 제조한 막과 불소계 전극층의 결합력을 간접적으로 알아보기 위하여 Universal Testing Machine (LR5K, LLOYD instrument) 장비를 이용, T-peel strength를 측정을 하였다. 조성 구배를 가지는 막(G-layer membrane)과 Nafion 212 membrane을 1cm x 5cm 크기로 잘라, 2개의 막을 서로 겹치어 넣고, 1cm x 4cm 크기 poly imide를 덧대어준다. 그 후 제조예 5의 MEA를 제조할 때와 같은 조건으로 핫 프레스(hot press)를 하여 2개 막을 접합시킨 후, UTM장비에서 2막의 양 위 끝단을 잡고 서로 잡아당겨 서로의 결합력을 측정한다. 수소이온 전도도 측정은 온도와 습도에 변화에 따라 진행되고, 100% 습도에서 온도를 25℃ 40℃ 55℃ 70℃로 승온 시키면서 전도도를 측정하였다. 전해질 막은 건조된 상태로 준비한 뒤 Impedence/Gain-phase analyzer(solartron-1280, Solartron)을 이용하여 측정하였다.T-peel strength was measured by using a universal testing machine (LR5K, LLOYD instrument) to indirectly determine the bonding strength of the membrane and the fluorine-based electrode layer prepared in Preparation Example 3. Cut the G-layer membrane and Nafion 212 membrane into 1cm x 5cm size, overlap the two membranes, and add 1cm x 4cm polyimide. Thereafter, the two membranes are bonded by hot pressing under the same conditions as in the preparation of the MEA of Preparation Example 5, and then the upper and lower ends of the two membranes are grasped by the UTM apparatus, and the binding force is measured. Hydrogen ion conductivity measurement was performed according to the change in temperature and humidity, and the conductivity was measured while raising the temperature at 100 ° C and 25 ° C and 40 ° C and 55 ° C and 70 ° C. The electrolyte membrane was prepared in a dried state and measured using an Impedence / Gain-phase analyzer (solartron-1280, Solartron).

제조예 5 : 조성구배 접합층을 가진 막(composition gradient membarane )을 이용한 막 전극 접합체(Membrane electrode assemblies: MEA) 제조 Preparation Example 5 Composition Gradient A membrane electrode assembly using a film with a bonding layer (composition gradient membarane) (Membrane electrode assemblies: MEA) produced

폴리이미드위에 코팅(coating)된 촉매층(catalyst layer)과 제조예 2에서 제조한 막을 이용하여 핫 프레스(Hot pressing system, CNL energy)를 이용하여 140℃, 200 kgf/cm2 의 온도와 압력으로 10분 동안 열 압착을 가해 제조한다.Using a catalyst layer coated on a polyimide and a membrane prepared in Preparation Example 2 using a hot pressing system (CNL energy) at a temperature of 140 ° C., 200 kgf / cm 2 and a pressure of 10 Prepared by applying thermal compression for minutes.

제조예 6 : MEA 특성 분석Preparation Example 6 MEA Characterization

상기 제조예 3와 5의 막(membrane) 및 MEA의 표면과 단면을 관찰하기 위하여 SEM(VEGA3, TESCAN) 혹은 SEM(MIRA3, TESCAN)을 사용하였다. 제조예 5의 MEA를 이용하여 PEMFC test station (Fuel Cell Technologies, Inc) 장비로 cell test를 진행할 수 있다. 시험의 활성화 표면적은 25cm2 이고, 온도는 70℃ 상대 습도는 100%를 유지하여 준다. 막을 활성화 시킨 후, IV curve를 얻어내기 위해서 1.0V에서 0.3V 까지 25초당 0.05V의 변화량으로 성능을 측정한다. MEA의 저항을 측정하기 위해 EIS measurement(Biologic, SP-300)로 측정한다. 그리고 MEA의 내구성을 예상하기 위해 끓는 물에 넣어 가속화된 계면 탈리 실험을 진행하였다.SEM (VEGA3, TESCAN) or SEM (MIRA3, TESCAN) were used to observe the surface and the cross section of the membranes and MEAs of Preparation Examples 3 and 5. Using the MEA of Preparation Example 5, the cell test may be performed using a PEMFC test station (Fuel Cell Technologies, Inc). The active surface area of the test is 25 cm 2 , and the temperature is 70 ° C. and the relative humidity is maintained at 100%. After activating the membrane, measure the performance with a change of 0.05V per 25 seconds from 1.0V to 0.3V to obtain an IV curve. To measure the resistance of the MEA, measure with EIS measurement (Biologic, SP-300). In addition, accelerated interfacial desorption experiments were conducted in boiling water to predict the durability of MEA.

실시예 1 : 조성 구배 막(gradient membrane)의 특성Example 1 Properties of Gradient Membranes

상기 제조예 4에서 측정한 T-peel strength의 결과로 기존의 탄화수소계 (BPSH-40)과 70:30, 50:50, 30:70의 조성으로 적층된 막의 결과는 각 각 20mN/cm2 와 140mN/cm2의 값을 얻어 낼 수 있었다. 그리고 조성 구배를 가지는 막(gradienet membrane)의 이온전도도(Proton conductivity)는 아래 표 1과 같이 온도별로 BPSH-40과 Nafion의 중간 값을 나타냄을 알 수 있다. 이는 스프레이된 막(membrane)의 전해질 때문으로 두 가지의 중간 값을 가지게 되는 것이다.As a result of the T-peel strength measured in Preparation Example 4, the result of the membrane laminated with the composition of the conventional hydrocarbon system (BPSH-40) and 70:30, 50:50, 30:70 is 20mN / cm 2 and A value of 140 mN / cm 2 was obtained. In addition, the ionic conductivity of the membrane having a compositional gradient (gradienet membrane) can be seen that the median value of BPSH-40 and Nafion for each temperature as shown in Table 1 below. This is due to the electrolyte in the sprayed membrane, which has two intermediate values.

Proton condictivity (s/cm)Proton condictivity (s / cm) 25℃25 40℃40 ℃ 55℃55 ℃ 70℃70 ℃ BPSH-40BPSH-40 0.0538 0.0538 0.0691 0.0691 0.0907 0.0907 0.1132 0.1132 NafionNafion 0.06820.0682 0.08850.0885 0.11900.1190 0.14870.1487 Gradient membrane Gradient membrane 0.05600.0560 0.07910.0791 0.10500.1050 0.13700.1370

실시예 2 : 조성 구배 막(gradient membrane)을 이용한 MEA의 특성Example 2 Properties of MEA Using a Gradient Membrane

도 3은 본원 발명의 일 구현예에 따른 조성구배를 가지는 막과 이를 이용한 막-전극 접합체의 단면 구조를 나타낸 SEM 사진이다. (a)는 제조예 3의 조성 구배를 가지는 막(gradient membrane)의 단면 구조이고 (b)는 막-전극 접합체(membrane-electrode assembly; MEA)단면 구조를 SEM으로 나타낸 것이다.3 is a SEM photograph showing a cross-sectional structure of a film having a composition gradient and a film-electrode assembly using the same according to an embodiment of the present invention. (a) is a cross-sectional structure of a gradient membrane having a composition gradient of Preparation Example 3 and (b) shows a cross-sectional structure of a membrane-electrode assembly (MEA) in SEM.

상기 제조예 5와 측정한 SEM 이미지는 조성 구배 막(gradient membrane)의 단면과 접합된 MEA의 결합 사진을 나타내었다. 층을 확실히 보이게 하기 위하여 각각 2um 씩 6um로 3층을 적층 하였으며, MEA로 결합하였을 때의 막과 전극층 사이에서 쿠션역할을 하는 모습을 관찰 할 수 있다. The SEM image measured with Preparation Example 5 showed a binding picture of the MEA bonded to the cross section of the composition gradient membrane (gradient membrane). In order to make the layer clearly visible, 3 layers of 2um each were stacked to 6um, and the cushion role between the membrane and the electrode layer when combined with MEA can be observed.

도 4는 본원 발명의 일 구현예에 따른 조성 구배 막(gradient membrane)을의 성능곡선(polarization curve)을 나타낸 것이다.Figure 4 shows the polarization curve of the composition gradient membrane (gradient membrane) according to an embodiment of the present invention.

성능평가에서 0.6V에서 Pristine BPSH-40의 결과로 850mA/cm2을 얻었고, 조성 구배를 가지는 막(gradient membrane)의 결과는 964mA/cm2을 얻었다. 이는 막과 계면사이의 빈 공간을 접합층이 메워주어 성능향상에 도움이 되는 것을 나타낸다. EIS를 이용한 막의 저항은 SPAES-40의 저항은 73 ohm/cm2과 gradient된 막은 111 ohm/cm2으로 측정되어 막 위에 적층됨에 따라 저항이 증가함을 보이고 있다. In performance evaluation, 850mA / cm 2 was obtained as a result of Pristine BPSH-40 at 0.6V, and 964mA / cm 2 was obtained for a gradient membrane having a composition gradient. This indicates that the bonding layer fills the void space between the film and the interface, which helps to improve performance. The resistance of the membrane using the EIS was measured to be 73 ohm / cm 2 for the SPAES-40 and 111 ohm / cm 2 for the gradient film.

도 5는 본원 발명의 일 구현예에 따른 조성 구배를 가지는 막의 끓는 물 가속화 실험 결과를 나타낸 것이다.Figure 5 illustrates the results of the boiling water acceleration experiment of the membrane having a composition gradient according to an embodiment of the present invention.

끓는물 가속화 실험의 결과로는 기존의 SPAES-40은 1시간 이후에 전극층이 탈리되는 것을 볼 수 있지만, 조성 구배를 가지는 막(gradient membrane)은 3시간이 지난 후에도 전극이 유지되는 모습을 볼 수 있다. 그리고 전사지에 남아 있는 촉매의 양으로 미루어 보았을 때, 같은 조건에서 조성 구배를 가지는 막(gradient membrane)이 전사가 더 잘 되는 것을 볼 수 있다.As a result of the boiling water acceleration experiment, the existing SPAES-40 shows that the electrode layer is detached after 1 hour, but the gradient membrane of the composition shows that the electrode is maintained even after 3 hours. have. And, considering the amount of catalyst remaining on the transfer paper, it can be seen that a gradient membrane having a composition gradient is better transferred under the same conditions.

Claims (10)

탄화수소계 고분자와 불소계 고분자의 혼합물로 구성되는 연료전지용 막-전극 계면 접착층에 있어서,In the fuel cell membrane-electrode interface adhesive layer composed of a mixture of a hydrocarbon-based polymer and a fluorine-based polymer, 상기 막-전극 계면 접착층은 두께방향으로 탄화수소계 고분자와 불소계 고분자의 조성 구배(composition gradient)를 가지는 것을 특징으로 하는 연료전지용 막-전극 계면 접착층.The membrane-electrode interface adhesive layer has a composition gradient of a hydrocarbon-based polymer and a fluorine-based polymer in a thickness direction. 청구항 1에 있어서,The method according to claim 1, 상기 막-전극 계면 접착층은 탄화수소계 고분자와 불소계 고분자의 혼합비가 서로 다른 조성물을 다층으로 구비하여 조성 구배(composition gradient)를 가지도록 하는 것을 특징으로 하는 연료전지용 막-전극 계면 접착층.The membrane-electrode interfacial adhesive layer is a fuel cell membrane-electrode interfacial adhesive layer, characterized in that it has a composition gradient (composition gradient) by having a multi-layer composition having different mixing ratios of hydrocarbon-based polymer and fluorine-based polymer. 청구항 2에 있어서,The method according to claim 2, 상기 막-전극 계면 접착층은 탄화수소계 고분자와 불소계 고분자의 혼합비가 서로 다른 조성물을 필름 성형 후 다층으로 적층하거나 또는 혼합비가 서로 다른 조성물을 스프레이 코팅법으로 다층으로 코팅한 것을 특징으로 하는 연료전지용 막-전극 계면 접착층.The membrane-electrode interfacial adhesive layer is a fuel cell membrane, characterized in that the composition of the mixture of the hydrocarbon-based polymer and the fluorine-based polymer is laminated in a multi-layer after film molding or the composition having a different mixing ratio in a multi-layer coating by spray coating method- Electrode interface adhesive layer. 청구항 1에 있어서,The method according to claim 1, 상기 막-전극 계면 접착층은 두께 방향으로 탄화수소계 고분자와 접촉부분은 탄화수소계 전해질의 함유량이 높고, 전극과 접촉부분은 불소계 고분자의 함량이 높으며, 이들 사이의 중간 부분은 점차적으로 변하는 조성 구배(composition gradient)를 가지는 것을 특징으로 하는 연료전지용 막-전극 계면 접착층.The membrane-electrode interface adhesive layer has a high content of a hydrocarbon-based electrolyte in a contact portion with a hydrocarbon-based polymer in a thickness direction, a high content of a fluorine-based polymer in an electrode and a contact portion, and an intermediate portion therebetween gradually changes in composition. A membrane-electrode interface adhesive layer for a fuel cell, characterized in that it has a gradient). 청구항 4에 있어서,The method according to claim 4, 상기 탄화수소계 고분자와 접촉부분은 탄화수소계 고분자와 불소계 고분자의 조성이 중량비로 9:1 내지 7:3이고, 전극과 접촉부분은 탄화수소계 고분자와 불소계 고분자의 조성이 중량비로 1:9 내지 3:7이며, 중간 부분은 점차적으로 변하는 조성 구배(composition gradient)를 가지는 것을 특징으로 하는 연료전지용 막-전극 계면 접착층.The hydrocarbon-based polymer and the contact portion may have a weight ratio of 9: 1 to 7: 3 of the hydrocarbon-based polymer and the fluorine-based polymer, and the electrode and the contact portion may have a weight ratio of 1: 9-3: 3. 7. The fuel cell membrane-electrode interface adhesive layer, wherein the middle portion has a composition gradient gradually changing. 청구항 1에 있어서,The method according to claim 1, 상기 탄화수소계 고분자는 술폰화된 폴리(아릴렌 에테르 술폰) 공중합체(sulfonated poly(arylene ether sulfone) copolymer; SPAES), 술폰화된 폴리(에테르 케톤) 공중합체(sulfonated poly(ether ketone) copolymer; SPEK), 술폰화된 폴리이미드 공중합체(sulfonated polyimide copolymer; SPI), 술폰화된 폴리술폰 공중합체 (sulfonated polysulfone copolymer; SPS), 술폰화된 폴리페닐렌 공중합체(sulfonated polyphenylene copolymer; SPP), 술폰화된 폴리(아릴렌 설파이드 술폰) 공중합체(sulfonated poly(arylene sulfide sulfone) copolymer; SPASS), 술폰화된 폴리(벤지미다졸) (sulfonated Polybenzimidazole; SPBI), 술폰화된 폴리벤족사졸 (sulfonated Poly(benzoxazole); SPBO) 및 이들의 조합을 포함하는 블록 공중합체로 구성된 군으로부터 선택되는 것을 특징으로 하는 연료전지용 막-전극 계면 접착층.The hydrocarbon polymer may be a sulfonated poly (arylene ether sulfone) copolymer (SPAES), a sulfonated poly (ether ketone) copolymer (SPEK) ), Sulfonated polyimide copolymer (SPI), sulfonated polysulfone copolymer (SPS), sulfonated polyphenylene copolymer (SPP), sulfonated Sulfonated poly (arylene sulfide sulfone) copolymer (SPASS), sulfonated Polybenzimidazole (SPBI), sulfonated Poly (benzoxazole) A membrane-electrode interfacial adhesion layer for a fuel cell, characterized in that it is selected from the group consisting of block copolymers comprising SPBO) and combinations thereof. 청구항 1에 있어서,The method according to claim 1, 상기 불소계 고분자는 폴리비닐리덴 플루오라이드(polyvinylidene fluoride; PVDF), 폴리비닐플루오라이드(polyvinylfluoride; PVF), 폴리테트라플루오로에틸렌(polytetrafluoroethylene; PTFE), 불소화된 에틸렌-프로필렌(fluorinated ethylene-propylene; FEP), 폴리비닐리덴 플루오라이드 헥사플루오로프로필렌 공중합체(Poly(vinylidene fluoride-co-hexafluoropropylene; PVDF-HFP), 과불소계 이오노머(perfluorinated ionomer) 또는 이들의 혼합물인 것을 특징으로 하는 연료전지용 막-전극 계면 접착층.The fluorine-based polymer is polyvinylidene fluoride (PVDF), polyvinyl fluoride (PVF), polytetrafluoroethylene (PTFE), fluorinated ethylene-propylene (FEP) , Polyvinylidene fluoride hexafluoropropylene copolymer (Poly (vinylidene fluoride-co-hexafluoropropylene; PVDF-HFP), perfluorinated ionomer, or a mixture thereof) . 탄화수소계 고분자를 함유하는 이온전도성 막;Ion conductive membranes containing hydrocarbon-based polymers; 상기 이온전도성 막의 양면에 형성되는 청구항 1 내지 청구항 7 중 어느 한 항에 기재된 연료전지용 막-전극 계면 접착층; 및The fuel cell membrane-electrode interface adhesive layer according to any one of claims 1 to 7 formed on both surfaces of the ion conductive membrane; And 상기 연료전지용 막-전극 계면 접착층을 매개로 전사된 바인더로서 불소계 고분자를 포함하는 전극층을 구비하는 것을 특징으로 하는 막-전극 접합체(membrane-electrode assembly: MEA).Membrane-electrode assembly (MEA) characterized in that it comprises an electrode layer containing a fluorine-based polymer as a binder transferred via the membrane-electrode interface adhesive layer for fuel cells. 청구항 8에 기재된 막-전극 접합체를 구비하는 것을 특징으로 하는 연료전지.A fuel cell comprising the membrane-electrode assembly according to claim 8. 청구항 9에 있어서,The method according to claim 9, 상기 연료전지는 고분자 전해질 연료전지(polymer electrolyte membrane fuel cell; PEMFC) 또는 직접 메탄올 연료전지(direct methanol fuel cell; DMFC) 중 어느 하나인 것을 특징으로 하는 연료전지.The fuel cell is any one of a polymer electrolyte membrane fuel cell (PEMFC) or a direct methanol fuel cell (DMFC).
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CN115298866A (en) * 2020-03-24 2022-11-04 东丽株式会社 Electrolyte membrane and redox flow battery using the same
EP4131526A4 (en) * 2020-03-24 2025-06-18 Toray Industries, Inc. Electrolyte membrane and redox flow battery using same
CN115298866B (en) * 2020-03-24 2026-01-02 东丽株式会社 Electrolyte membrane and redox flow battery using the electrolyte membrane

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