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WO2017201681A1 - Aluminosilicate glass, antibacterial glass and preparation method therefor - Google Patents

Aluminosilicate glass, antibacterial glass and preparation method therefor Download PDF

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Publication number
WO2017201681A1
WO2017201681A1 PCT/CN2016/083245 CN2016083245W WO2017201681A1 WO 2017201681 A1 WO2017201681 A1 WO 2017201681A1 CN 2016083245 W CN2016083245 W CN 2016083245W WO 2017201681 A1 WO2017201681 A1 WO 2017201681A1
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Prior art keywords
ion exchange
glass
aluminosilicate glass
oxide
antibacterial
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PCT/CN2016/083245
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French (fr)
Chinese (zh)
Inventor
赵得翔
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CSG Holding Co Ltd
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CSG Holding Co Ltd
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Priority to PCT/CN2016/083245 priority Critical patent/WO2017201681A1/en
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C21/00Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface

Definitions

  • the invention relates to an aluminosilicate glass, an antibacterial glass and a preparation method thereof.
  • the existing glass patch with antibacterial function can meet the user's requirements in terms of stress value (CS) and stress layer depth (DOL) due to the use of a high alkali aluminosilicate system, but its antibacterial treatment process is difficult.
  • CS stress value
  • DOL stress layer depth
  • the one-step method is adopted, even if the ion exchange time is long, even if the concentration of silver nitrate in the molten salt is lowered as much as possible, the transmittance of the patch is lowered, and the color is also significantly yellowish, thereby affecting the screen display effect.
  • the time of ion exchange in the second step is also difficult to control, and it is difficult to achieve both antibacterial and optical properties.
  • An antibacterial glass by using a two-step chemical strengthening process for an aluminosilicate The glass is obtained by introducing silver ions, and the aluminosilicate glass is expressed by mass percentage based on the following oxides, and includes the following components: 60% to 72% of silica, 4% to 9% of aluminum oxide, 8% to 15% of sodium oxide, 0% to 5% of potassium oxide, 3% to 9% of calcium oxide and 1% to 6% of magnesium oxide.
  • a method for preparing an antibacterial glass comprising the steps of:
  • Aluminosilicate glass is provided, which is expressed by mass percentage based on the following oxides, and includes the following components: 60% to 72% silica, 4% to 9% trioxide Aluminum, 8% to 15% sodium oxide, 0% to 5% potassium oxide, 3% to 9% calcium oxide and 1% to 6% magnesium oxide, and
  • the two-step chemical strengthening process is used to introduce silver ions into the aluminosilicate glass to obtain an antibacterial glass.
  • the content of aluminum oxide and sodium oxide is reasonable, and the ion exchange capacity is stronger than that of the soda-lime-silica glass, and the predetermined stress value and ion exchange can be achieved in a short time.
  • Depth, compared with traditional high alumina glass, the aluminosilicate glass has a slightly weaker ion exchange capacity, and still retains a certain ion exchange capacity after the conventional chemical strengthening, so that silver ion is introduced into the ion exchange process with the two-step chemical strengthening process.
  • the antibacterial glass is adapted to introduce silver ions in the second step of ion exchange, so that less AgNO 3 is required, and the time of the second step ion exchange can be sufficiently shortened, thereby solving the second stage strengthening process.
  • the problem of transmittance, color and stress caused by excessive Ag + is tested, and the antibacterial glass obtained has an antibacterial rate of 99.99%, and the antibacterial glass is compared with the original aluminosilicate glass without antibacterial treatment.
  • FIG. 1 is a process flow diagram of a method of preparing an antimicrobial glass according to an embodiment.
  • aluminosilicate glass The aluminosilicate glass, the antibacterial glass and the preparation method thereof are mainly described in detail below in conjunction with specific embodiments.
  • silica 60% to 72% silica, 4% to 9% aluminum oxide, 8% to 15% sodium oxide, 0% to 5% Potassium oxide, 3% to 9% calcium oxide and 1% to 6% magnesium oxide.
  • Silica is a necessary component for forming an aluminosilicate glass skeleton.
  • SiO 2 can increase the strength, chemical stability, and the like of the aluminosilicate glass, and the mass percentage of the silica is preferably 60% to 72%. If the mass percentage of SiO 2 is less than 60%, the weather resistance of the aluminosilicate glass is insufficient; if it exceeds 72%, the aluminosilicate glass becomes refractory.
  • Aluminum oxide can improve the chemical stability and ion exchange performance of aluminosilicate glass, and is a component necessary for promoting ion exchange, and the mass fraction is preferably 4% to 9%. If the mass percentage of Al 2 O 3 is less than 4%, the ion exchange capacity of the aluminosilicate glass is insufficient, and the required CS and DOL values cannot be achieved under a predetermined chemical strengthening process; if it exceeds 9%, the aluminum is The ion exchange capacity of the silicate glass is too strong.
  • the ion exchange with the molten salt in the first step is too sufficient, and the introduction amount of the antibacterial ion in the second step is insufficient, thereby affecting the antibacterial property.
  • too high Al 2 O 3 content will lead to an increase in the viscosity of the glass, which is not conducive to melting and clarification.
  • Sodium oxide (Na 2 O) can significantly reduce the melting temperature of aluminosilicate glass, and is a necessary component for chemical strengthening.
  • the mass percentage is preferably 8% to 15%, if the mass percentage is less than 8%.
  • the Na + which can be exchanged with the K + in the molten salt is insufficient, and it is difficult to strengthen, and the aluminosilicate glass is also refractory; if it is higher than 15%, the aluminosilicate glass is Weather resistance is worse.
  • K 2 O Potassium oxide
  • the mass percentage of K 2 O is preferably 0% to 5%, and if it exceeds 5%, the weather resistance of the aluminosilicate glass is insufficient.
  • Calcium oxide (CaO) can reduce the viscosity of aluminosilicate glass at high temperature and promote the melting and clarification of aluminosilicate glass, but it has an inhibitory effect on ion exchange, and its mass percentage is preferably 3% to 7%. . If the mass percentage of CaO is less than 3%, the viscosity of the aluminosilicate glass is too large to be melted, and if it is higher than 9%, the devitrification resistance of the aluminosilicate glass is deteriorated, and the ion exchange performance is lowered. . At the same time, the aluminosilicate glass has too short a material property, which is not suitable for molding.
  • Magnesium oxide (MgO) is a component that lowers the high-temperature viscosity of aluminosilicate glass to improve meltability and moldability. If the mass percentage is less than 1%, a significant effect of improving the meltability cannot be obtained; If the mass percentage is higher than 6%, the aluminosilicate glass is easily devitrified.
  • the mass percentage of magnesium oxide is preferably from 1 to 6%.
  • the content of aluminum oxide and sodium oxide is reasonable, and the ion exchange capacity is stronger than that of the soda-lime-silica glass, and the predetermined stress value and ion exchange can be achieved in a short time.
  • Depth, compared with traditional high alumina glass, the aluminosilicate glass has a slightly weaker ion exchange capacity, and still retains a certain ion exchange capacity after the conventional chemical strengthening, so that silver ion is introduced into the ion exchange process with the two-step chemical strengthening process.
  • the antibacterial glass is adapted to introduce silver ions in the second step of ion exchange, so that less AgNO 3 is required, and the time of the second step ion exchange can be sufficiently shortened, thereby solving the second stage strengthening process.
  • the problem of transmittance, color and stress caused by excessive Ag + is tested, and the antibacterial glass obtained has an antibacterial rate of 99.99%, and the antibacterial glass is compared with the original aluminosilicate glass without antibacterial treatment.
  • the raw materials of each component are weighed and uniformly mixed, and melt-processed at 1550 ° C to 1650 ° C, and then homogenized and formed.
  • the molding may be carried out by a float process, a down draw process or a cast molding, which is not limited herein.
  • the antibacterial glass of one embodiment is obtained by ion-exchange of silver ions into the aluminosilicate glass by a two-step chemical strengthening process.
  • the operation of introducing silver ions into the aluminosilicate glass by ion exchange using a two-step chemical strengthening process is specifically as follows:
  • the second step ion exchange is performed on the aluminosilicate glass subjected to the first-step ion exchange using a mixed molten salt, and the mixed molten salt includes AgNO 3 and KNO 3 .
  • the temperature difference between the first ion exchange and the second ion exchange is within 50 °C.
  • the first ion exchange temperature is from 380 ° C to 450 ° C.
  • the first step of ion exchange is carried out in a pure KNO 3 molten salt, the temperature of the molten salt is preferably 380 ° C to 450 ° C, and the temperature is lower than 380 ° C, the ion exchange rate is slow, and the time required to achieve the predetermined strengthening effect is too long;
  • the temperature is higher than 450 °C, the stress relaxation phenomenon is easy to occur under the conventional ion exchange time, which lowers the CS. If the time is shortened, the DOL may be insufficient.
  • the high temperature accelerates the decomposition of the molten salt and affects the service life of the molten salt. .
  • the first ion exchange time is from 2 hours to 4 hours.
  • the time is less than 2 h, the ion exchange is insufficient, and the predetermined strengthening effect is not achieved; when the time exceeds 4 h, the stress relaxation is caused, and the strength of the aluminosilicate glass is lowered.
  • the mass ratio of the AgNO 3 to the KNO 3 in the mixed molten salt is 0.01:100 to 0.1:100, and if the AgNO 3 content is too low, the aluminosilicate glass cannot obtain sufficient antibacterial. Capability; if the content of AgNO 3 is too high, silver ions will enter the aluminosilicate glass in large quantities, affecting the transmittance and color of the aluminosilicate glass, and also increasing the cost.
  • the temperature of the second step of ion exchange is from 370 °C to 420 °C.
  • the rate of entry of silver ions into the aluminosilicate glass is slow, and the time required to reach the predetermined antibacterial ability is long.
  • the temperature is higher than 420 ° C, silver nitrate will decompose, making the aluminosilicate glass unable to obtain antibacterial ability.
  • the second step of ion exchange is between 30 seconds and 90 seconds.
  • the time is less than 30 s, the silver ions entering the aluminosilicate glass are insufficient, and sufficient antibacterial ability cannot be obtained. Moreover, it is not easy to realize in operation; when the time exceeds 90 s, too much silver ions enter the glass, causing coloration and lowering the transmittance of the glass.
  • the above antibacterial glass is obtained by introducing silver ions into the ion exchange by a two-step chemical strengthening process, and the aluminosilicate glass retains a certain ion exchange capacity after the conventional chemical strengthening, so that silver ions are introduced into the two-step chemical strengthening process.
  • the ion exchange is carried out to obtain the antibacterial glass, that is, the silver ion is introduced in the second step of ion exchange, so that less AgNO 3 is required, and the time of the second step ion exchange can be sufficiently shortened, thereby solving the second stage.
  • the antibacterial glass obtained by the test has an antibacterial rate of 99.99%, and the light transmission of the antibacterial glass relative to the aluminosilicate glass The rate attenuation value ⁇ T ⁇ 1% and the color change value ⁇ E ⁇ 1, so that both the antibacterial property and the optical performance can be achieved.
  • FIG. 1 a method for preparing an antibacterial glass according to an embodiment, comprising the following steps:
  • Step S110 providing an aluminosilicate glass.
  • the aluminosilicate glass is the above aluminosilicate glass.
  • Aluminosilicate glass is expressed in terms of mass percent of the following oxides, including the following components: 60% to 72% silica, 4% to 9% aluminum oxide, 8% to 15% oxidation.
  • step S120 the aluminosilicate glass is thinned by using a thinning liquid.
  • thinned by mass percentage content of liquid comprising 30% of HF, 5% of H 2 SO 4, 10% of HCl, 15% of NH 4 HF 2, and 40% water.
  • the temperature of the thinning liquid was 80 ° C, and the time of the thinning treatment was 4 hours.
  • the thinning solution is used for the thinning treatment, and then rinsed with deionized water and dried. Preferably, it is dried in an oven at a temperature of 120 °C.
  • step S120 can be omitted.
  • Step S130 using a two-step chemical strengthening process to introduce silver ions into the aluminosilicate glass for ion exchange to obtain an antibacterial glass.
  • the operation of introducing silver ions into the aluminosilicate glass by ion exchange using a two-step chemical strengthening process is specifically as follows:
  • the second step ion exchange is performed on the aluminosilicate glass subjected to the first-step ion exchange using a mixed molten salt, and the mixed molten salt includes AgNO 3 and KNO 3 .
  • the temperature difference between the first ion exchange and the second ion exchange is within 50 °C.
  • the first ion exchange temperature is from 380 ° C to 450 ° C.
  • the first step of ion exchange is carried out in a pure KNO 3 molten salt, the temperature of the molten salt is preferably 380 ° C to 450 ° C, and the temperature is lower than 380 ° C, the ion exchange rate is slow, and the time required to achieve the predetermined strengthening effect is too long;
  • the temperature is higher than 450 °C, the stress relaxation phenomenon is easy to occur under the conventional ion exchange time, which reduces the CS. If the time is shortened, the DOL may be insufficient.
  • the high temperature accelerates the decomposition of the molten salt and affects the service life of the molten salt. .
  • the first ion exchange time is from 2 hours to 4 hours.
  • the time is less than 2 h, the ion exchange is insufficient, and the predetermined strengthening effect is not achieved; when the time exceeds 4 h, the stress relaxation is caused, and the strength of the aluminosilicate glass is lowered.
  • the mass ratio of the AgNO 3 to the KNO 3 in the mixed molten salt is 0.01:100 to 0.1:100, and if the AgNO 3 content is too low, the aluminosilicate glass cannot obtain sufficient antibacterial. Capability; if the content of AgNO 3 is too high, silver ions will enter the aluminosilicate glass in large quantities, affecting the transmittance and color of the aluminosilicate glass, and also increasing the cost.
  • the temperature of the second step of ion exchange is from 370 °C to 420 °C.
  • the rate of entry of silver ions into the aluminosilicate glass is slow, and the time required to reach the predetermined antibacterial ability is long.
  • the temperature is higher than 420 ° C, silver nitrate will decompose, making the aluminosilicate glass unable to obtain antibacterial ability.
  • the second step of ion exchange is between 30 seconds and 90 seconds.
  • the time is less than 30 s, the silver ions entering the aluminosilicate glass are insufficient, and sufficient antibacterial ability cannot be obtained. Moreover, it is not easy to realize in operation; when the time exceeds 90 s, too much silver ions enter the glass, causing coloration and lowering the transmittance of the glass.
  • the second step is ion exchanged, cooled to room temperature, washed and dried.
  • it is washed in an ultrasonic cleaner containing deionized water for 1 hour, and then placed in a constant temperature blast drying oven at 120 ° C for testing.
  • the aluminosilicate glass is subjected to an antibacterial treatment after being subjected to a thinning treatment, and the aluminosilicate glass has a reasonable formulation and is more easily thinned; the antibacterial treatment is carried out by a two-step method. Antibacterial and optical properties.
  • the raw materials were weighed according to the ratio of each raw material in Table 1 (may also be a carbonate corresponding to the oxide in the table, etc.)
  • the composition after thorough mixing, put into a platinum crucible, and put the platinum crucible into a silicon molybdenum furnace at 1550 ° C ⁇ 1650 ° C, The raw material was melted for 3 hours, homogenized and cast into a mold, and annealed at a predetermined temperature to obtain a bulk glass.
  • the block glass was cut, and both surfaces were polished to obtain a plate glass having a size of 50 mm ⁇ 50 mm ⁇ 0.55 mm and 400 mm ⁇ 400 mm ⁇ 0.55 mm.
  • the obtained plate glass is subjected to two-step chemical strengthening process to introduce silver ions for ion exchange to obtain antibacterial glass, and the first time ion exchange is performed on the aluminosilicate glass by using KNO 3 molten salt, and the temperature of the first ion exchange is T.
  • the first ion exchange time is ⁇ 1 ;
  • the mixed molten salt performs the second ion exchange on the aluminosilicate glass subjected to the first ion exchange, and the mixed molten salt includes AgNO 3 and KNO 3 , and the second step ion
  • the exchanged temperature is T 2
  • the second ion exchange time is ⁇ 2
  • the mass ratio of AgNO 3 to KNO 3 is n:100.
  • the antibacterial glass obtained by the antibacterial treatment was subjected to stress value (CS) and stress layer depth (DOL), transmittance, color, and antibacterial property test, and the results are shown in Table 1.
  • the stress value (CS) and stress layer depth (DOL) of the glass were tested using an FSM-6000LE stress meter.
  • the transmittance and color of the glass were tested by the Datacolor 650 high precision benchtop spectrophotometer.
  • the antibacterial properties of the glass were tested in accordance with the JC/T 1054-2007 coated antibacterial glass standard for the test of two strains of Escherichia coli and Staphylococcus aureus.
  • ⁇ T (%) is the attenuation value of the transmittance of the antibacterial glass with respect to the original sheet which is not subjected to the antibacterial treatment
  • ⁇ E is the color difference of the antibacterial glass with respect to the original sheet which is not subjected to the antibacterial treatment.
  • Comparative Example 1 is a common soda lime glass
  • Comparative Examples 2 and 3 are both high alumina glass.
  • the soda-lime glass has a low ion exchange capacity by stress test, especially after exchange, its DOL value is very low, and relatively, despite the aluminosilicate glass and high aluminum of Examples 1-9.
  • the CS and DOL of the aluminosilicate glass of Examples 1 to 9 can meet the general requirements after ion exchange.
  • the antibacterial glass prepared by the aluminosilicate glass of Examples 1 to 9 can achieve both antibacterial properties and optical properties.
  • the raw materials were weighed according to the ratio of each raw material in Table 2 (may also be a carbonate corresponding to the oxide in the table, etc.)
  • the composition is fully mixed, placed in a platinum crucible, and placed in a silicon molybdenum furnace at 1550 ° C to 1650 ° C.
  • the raw material is melted for 3 hours, homogenized and cast into a mold at a predetermined temperature. Annealing to obtain a block Glass.
  • the block glass was cut, and both surfaces were polished to obtain a plate glass having a size of 400 mm ⁇ 400 mm ⁇ 0.55 mm.
  • the sheet glass obtained in Examples 10 to 13 and Comparative Examples 4 to 5 was thinned.
  • the thinning solution consisted of 30% HF, 5% H 2 SO 4 , 10% HCl, 15% NH 4 HF 2 and 40% deionized water.
  • the thinning liquid was heated to maintain the temperature at 80 ° C, and the plate glass was immersed in the thinning liquid for 4 hours, then rinsed with deionized water, and placed in an oven at a temperature of 120 ° C for drying. dry. After cooling to room temperature, the thickness was measured using a spiral micrometer. The results are shown in Table 2.
  • the aluminosilicate glass of the present invention is more easily thinned than the high alumina glass. If the aluminosilicate glass of the present invention is used as a patch, the thickness thereof can be minimized, thereby minimizing the influence of the patch on the display effect.

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Abstract

Disclosed is an aluminosilicate glass, comprising the following components represented by mass percent contents taking the following oxides as references: 60%-72% of silicon dioxide, 4%-9% of aluminium oxide, 8%-15% of sodium oxide, 0%-5% of potassium oxide, 3%-9% of calcium oxide and 1%-6% of magnesium oxide.

Description

铝硅酸盐玻璃、抗菌玻璃及其制备方法Aluminosilicate glass, antibacterial glass and preparation method thereof 技术领域:Technical field:

本发明涉及一种铝硅酸盐玻璃、抗菌玻璃及其制备方法。The invention relates to an aluminosilicate glass, an antibacterial glass and a preparation method thereof.

背景技术:Background technique:

为了预防可能出现的意外情况,大多数人都习惯于给新买的手机贴上保护贴片,在不影响显示效果的前提下对屏幕进行保护。手机与人体接触较为频繁,极易沾染细菌,而这些贴片并不具备抗菌能力,可能致使细菌在贴片上积累,从而引发健康方面的隐患。如果有他人使用自己的手机,更有可能导致交叉感染等问题。具有抗菌功能的保护贴片日益得到广泛应用。In order to prevent possible accidents, most people are accustomed to attaching a protective patch to a newly purchased mobile phone to protect the screen without affecting the display. Mobile phones are in contact with the human body more frequently, and are highly susceptible to bacteria. These patches do not have antibacterial ability, which may cause bacteria to accumulate on the patch, which may cause health hazards. If someone else uses their own mobile phone, it is more likely to cause problems such as cross-infection. Protective patches with antibacterial properties are increasingly used.

现有的具备抗菌功能的玻璃贴片,由于采用高碱铝硅酸盐体系,其应力值(CS)和应力层深度(DOL)方面可达到用户要求,但其抗菌处理工艺存在较大难度。如果采用一步法,则由于离子交换时间较长,即使尽可能降低熔盐中硝酸银的浓度,仍会导致贴片的透过率下降,颜色也显著偏黄,从而影响屏幕显示效果。采用两步法,第二步离子交换的时间也较难控制,难以兼顾抗菌性能与光学性能。The existing glass patch with antibacterial function can meet the user's requirements in terms of stress value (CS) and stress layer depth (DOL) due to the use of a high alkali aluminosilicate system, but its antibacterial treatment process is difficult. If the one-step method is adopted, even if the ion exchange time is long, even if the concentration of silver nitrate in the molten salt is lowered as much as possible, the transmittance of the patch is lowered, and the color is also significantly yellowish, thereby affecting the screen display effect. With the two-step method, the time of ion exchange in the second step is also difficult to control, and it is difficult to achieve both antibacterial and optical properties.

发明内容:Summary of the invention:

基于此,有必要提供一种能兼顾抗菌性能和光学性能的铝硅酸盐玻璃、抗菌玻璃及其制备方法。Based on this, it is necessary to provide an aluminosilicate glass, an antibacterial glass, and a preparation method thereof which can achieve both antibacterial properties and optical properties.

一种铝硅酸盐玻璃,以下述氧化物基准的质量百分含量表示,包括如下组分:60%~72%的二氧化硅,4%~9%三氧化二铝,8%~15%的氧化钠,0%~5%的氧化钾,3%~9%的氧化钙及1%~6%的氧化镁。An aluminosilicate glass expressed by mass percentage based on the following oxides, comprising the following components: 60% to 72% silica, 4% to 9% aluminum oxide, 8% to 15% Sodium oxide, 0% to 5% potassium oxide, 3% to 9% calcium oxide and 1% to 6% magnesium oxide.

一种抗菌玻璃,所述抗菌玻璃通过采用两步法化学强化工艺对铝硅酸盐 玻璃引入银离子得到,所述铝硅酸盐玻璃以下述氧化物基准的质量百分含量表示,包括如下组分:60%~72%的二氧化硅,4%~9%三氧化二铝,8%~15%的氧化钠,0%~5%的氧化钾,3%~9%的氧化钙及1%~6%的氧化镁。An antibacterial glass by using a two-step chemical strengthening process for an aluminosilicate The glass is obtained by introducing silver ions, and the aluminosilicate glass is expressed by mass percentage based on the following oxides, and includes the following components: 60% to 72% of silica, 4% to 9% of aluminum oxide, 8% to 15% of sodium oxide, 0% to 5% of potassium oxide, 3% to 9% of calcium oxide and 1% to 6% of magnesium oxide.

一种抗菌玻璃的制备方法,包括以下步骤:A method for preparing an antibacterial glass, comprising the steps of:

提供铝硅酸盐玻璃,所述铝硅酸盐玻璃以下述氧化物基准的质量百分含量表示,包括如下组分:60%~72%的二氧化硅,4%~9%的三氧化二铝,8%~15%的氧化钠,0%~5%的氧化钾,3%~9%的氧化钙及1%~6%的氧化镁,及Aluminosilicate glass is provided, which is expressed by mass percentage based on the following oxides, and includes the following components: 60% to 72% silica, 4% to 9% trioxide Aluminum, 8% to 15% sodium oxide, 0% to 5% potassium oxide, 3% to 9% calcium oxide and 1% to 6% magnesium oxide, and

采用两步法化学强化工艺对铝硅酸盐玻璃引入银离子得到抗菌玻璃。The two-step chemical strengthening process is used to introduce silver ions into the aluminosilicate glass to obtain an antibacterial glass.

上述铝硅酸盐玻璃中,三氧化二铝和氧化钠的含量配合合理,相对于钠钙硅系玻璃,具有更强的离子交换能力,能在较短时间内达到预定的应力值以及离子交换深度,相对于传统高铝玻璃,铝硅酸盐玻璃的离子交换能力稍弱,在传统的化学强化后仍保留有一定的离子交换能力,这样与两步法化学强化工艺引入银离子进行离子交换得到抗菌玻璃相适配,即在第二步离子交换中引入银离子,这样所需的AgNO3就较少,同时第二步离子交换的时间也可以充分缩短,从而解决第二段强化工艺过程中Ag+过多所带来的透过率、颜色与应力方面的问题,经测试,得到的抗菌玻璃的抗菌率达到99.99%,抗菌玻璃相对于未经抗菌处理的铝硅酸盐玻璃原片的光透过率衰减值ΔT<1%,颜色变化值ΔE<1,从而可以兼顾抗菌性能和光学性能。In the above aluminosilicate glass, the content of aluminum oxide and sodium oxide is reasonable, and the ion exchange capacity is stronger than that of the soda-lime-silica glass, and the predetermined stress value and ion exchange can be achieved in a short time. Depth, compared with traditional high alumina glass, the aluminosilicate glass has a slightly weaker ion exchange capacity, and still retains a certain ion exchange capacity after the conventional chemical strengthening, so that silver ion is introduced into the ion exchange process with the two-step chemical strengthening process. The antibacterial glass is adapted to introduce silver ions in the second step of ion exchange, so that less AgNO 3 is required, and the time of the second step ion exchange can be sufficiently shortened, thereby solving the second stage strengthening process. The problem of transmittance, color and stress caused by excessive Ag + is tested, and the antibacterial glass obtained has an antibacterial rate of 99.99%, and the antibacterial glass is compared with the original aluminosilicate glass without antibacterial treatment. The light transmittance attenuation value ΔT < 1% and the color change value ΔE < 1, so that both the antibacterial property and the optical performance can be achieved.

附图说明DRAWINGS

图1为一实施方式的抗菌玻璃的制备方法的工艺流程图。1 is a process flow diagram of a method of preparing an antimicrobial glass according to an embodiment.

具体实施方式detailed description

下面主要结合具体实施例对铝硅酸盐玻璃、抗菌玻璃及其制备方法作进一步详细的说明。The aluminosilicate glass, the antibacterial glass and the preparation method thereof are mainly described in detail below in conjunction with specific embodiments.

一实施方式的铝硅酸盐玻璃,按照摩尔百分含量计包括如下组分:The aluminosilicate glass of one embodiment comprises the following components in terms of mole percent:

60%~72%的二氧化硅,4%~9%的三氧化二铝,8%~15%的氧化钠,0%~5% 的氧化钾,3%~9%的氧化钙及1%~6%的氧化镁。60% to 72% silica, 4% to 9% aluminum oxide, 8% to 15% sodium oxide, 0% to 5% Potassium oxide, 3% to 9% calcium oxide and 1% to 6% magnesium oxide.

二氧化硅(SiO2)是形成铝硅酸盐玻璃骨架所必须的成分。SiO2能提高铝硅酸盐玻璃的强度、化学稳定性等,二氧化硅的质量百分含量优选为60%~72%。若SiO2的质量百分含量不足60%,则铝硅酸盐玻璃的耐候性不够;若超过72%,铝硅酸盐玻璃变得难熔。Silica (SiO 2 ) is a necessary component for forming an aluminosilicate glass skeleton. SiO 2 can increase the strength, chemical stability, and the like of the aluminosilicate glass, and the mass percentage of the silica is preferably 60% to 72%. If the mass percentage of SiO 2 is less than 60%, the weather resistance of the aluminosilicate glass is insufficient; if it exceeds 72%, the aluminosilicate glass becomes refractory.

三氧化二铝(Al2O3)能提高铝硅酸盐玻璃的化学稳定性和离子交换性能,是促进离子交换所必需的成分,质量分数优选为4%~9%。如果Al2O3的质量百分含量不足4%,则铝硅酸盐玻璃的离子交换能力不足,在预定的化学强化工艺下无法达到所需的CS与DOL值;若超过9%,则铝硅酸盐玻璃的离子交换能力过强,采用两步法进行抗菌处理时,第一步与熔盐的离子交换过于充分,而第二步抗菌离子的引入量不足,从而影响抗菌性能。同时Al2O3含量过高还会导致玻璃的黏度增大,不利于熔化和澄清。Aluminum oxide (Al 2 O 3 ) can improve the chemical stability and ion exchange performance of aluminosilicate glass, and is a component necessary for promoting ion exchange, and the mass fraction is preferably 4% to 9%. If the mass percentage of Al 2 O 3 is less than 4%, the ion exchange capacity of the aluminosilicate glass is insufficient, and the required CS and DOL values cannot be achieved under a predetermined chemical strengthening process; if it exceeds 9%, the aluminum is The ion exchange capacity of the silicate glass is too strong. When the antibacterial treatment is carried out by the two-step method, the ion exchange with the molten salt in the first step is too sufficient, and the introduction amount of the antibacterial ion in the second step is insufficient, thereby affecting the antibacterial property. At the same time, too high Al 2 O 3 content will lead to an increase in the viscosity of the glass, which is not conducive to melting and clarification.

氧化钠(Na2O)能显著降低铝硅酸盐玻璃的熔化温度,是进行化学强化所必需的成分,其质量百分含量优选为8%~15%,如果质量百分含量低于8%,则铝硅酸盐玻璃中能与熔盐中K+进行交换的Na+不足,难以进行强化,而且,铝硅酸盐玻璃也难熔;如果高于15%,则铝硅酸盐玻璃的耐候性变差。Sodium oxide (Na 2 O) can significantly reduce the melting temperature of aluminosilicate glass, and is a necessary component for chemical strengthening. The mass percentage is preferably 8% to 15%, if the mass percentage is less than 8%. , in the aluminosilicate glass, the Na + which can be exchanged with the K + in the molten salt is insufficient, and it is difficult to strengthen, and the aluminosilicate glass is also refractory; if it is higher than 15%, the aluminosilicate glass is Weather resistance is worse.

氧化钾(K2O)不是必需的成分,它能显著降低铝硅酸盐玻璃的熔化温度,而且其与Na2O形成“混合碱效应”能在一定范围内调节玻璃的热膨胀系数,保证其与屏幕相匹配。K2O的质量百分含量优选为0%~5%,若超过5%,则铝硅酸盐玻璃的耐候性不足。Potassium oxide (K 2 O) is not an essential component, it can significantly reduce the melting temperature of aluminosilicate glass, and its "mixed alkali effect" with Na 2 O can adjust the thermal expansion coefficient of glass within a certain range to ensure its Matches the screen. The mass percentage of K 2 O is preferably 0% to 5%, and if it exceeds 5%, the weather resistance of the aluminosilicate glass is insufficient.

氧化钙(CaO)在高温时能降低铝硅酸盐玻璃的黏度,促进铝硅酸盐玻璃的熔化和澄清,但是其对离子交换具有阻碍作用,其质量百分含量优选为3%~7%。如果CaO的质量百分含量低于3%,则铝硅酸盐玻璃的黏度太大,难以熔化,若高于9%,则铝硅酸盐玻璃的耐失透性恶化,同时离子交换性能降低。同时,铝硅酸盐玻璃的料性过短,不利于成型。Calcium oxide (CaO) can reduce the viscosity of aluminosilicate glass at high temperature and promote the melting and clarification of aluminosilicate glass, but it has an inhibitory effect on ion exchange, and its mass percentage is preferably 3% to 7%. . If the mass percentage of CaO is less than 3%, the viscosity of the aluminosilicate glass is too large to be melted, and if it is higher than 9%, the devitrification resistance of the aluminosilicate glass is deteriorated, and the ion exchange performance is lowered. . At the same time, the aluminosilicate glass has too short a material property, which is not suitable for molding.

氧化镁(MgO)是使铝硅酸盐玻璃的高温黏度降低而提高熔融性和成型性的成分。如果其质量百分含量低于1%,则无法获得显著的改善熔融性的效果; 如果质量百分含量高于6%,铝硅酸盐玻璃易失透。氧化镁质量百分含量优选为1~6%。Magnesium oxide (MgO) is a component that lowers the high-temperature viscosity of aluminosilicate glass to improve meltability and moldability. If the mass percentage is less than 1%, a significant effect of improving the meltability cannot be obtained; If the mass percentage is higher than 6%, the aluminosilicate glass is easily devitrified. The mass percentage of magnesium oxide is preferably from 1 to 6%.

上述铝硅酸盐玻璃中,三氧化二铝和氧化钠的含量配合合理,相对于钠钙硅系玻璃,具有更强的离子交换能力,能在较短时间内达到预定的应力值以及离子交换深度,相对于传统高铝玻璃,铝硅酸盐玻璃的离子交换能力稍弱,在传统的化学强化后仍保留有一定的离子交换能力,这样与两步法化学强化工艺引入银离子进行离子交换得到抗菌玻璃相适配,即在第二步离子交换中引入银离子,这样所需的AgNO3就较少,同时第二步离子交换的时间也可以充分缩短,从而解决第二段强化工艺过程中Ag+过多所带来的透过率、颜色与应力方面的问题,经测试,得到的抗菌玻璃的抗菌率达到99.99%,抗菌玻璃相对于未经抗菌处理的铝硅酸盐玻璃原片的光透过率衰减值ΔT<1%,颜色变化值ΔE<1,从而可以兼顾抗菌性能和光学性能。In the above aluminosilicate glass, the content of aluminum oxide and sodium oxide is reasonable, and the ion exchange capacity is stronger than that of the soda-lime-silica glass, and the predetermined stress value and ion exchange can be achieved in a short time. Depth, compared with traditional high alumina glass, the aluminosilicate glass has a slightly weaker ion exchange capacity, and still retains a certain ion exchange capacity after the conventional chemical strengthening, so that silver ion is introduced into the ion exchange process with the two-step chemical strengthening process. The antibacterial glass is adapted to introduce silver ions in the second step of ion exchange, so that less AgNO 3 is required, and the time of the second step ion exchange can be sufficiently shortened, thereby solving the second stage strengthening process. The problem of transmittance, color and stress caused by excessive Ag + is tested, and the antibacterial glass obtained has an antibacterial rate of 99.99%, and the antibacterial glass is compared with the original aluminosilicate glass without antibacterial treatment. The light transmittance attenuation value ΔT < 1% and the color change value ΔE < 1, so that both the antibacterial property and the optical performance can be achieved.

上述铝硅酸盐玻璃在制备时,称取各组分原料并混合均匀,在1550℃~1650℃下进行熔融处理,均化后成型即可。成型可采用浮法工艺、下拉工艺或浇铸成型,在此不做限定。In the preparation of the above aluminosilicate glass, the raw materials of each component are weighed and uniformly mixed, and melt-processed at 1550 ° C to 1650 ° C, and then homogenized and formed. The molding may be carried out by a float process, a down draw process or a cast molding, which is not limited herein.

一实施方式的抗菌玻璃,通过采用两步法化学强化工艺对上述铝硅酸盐玻璃引入银离子进行离子交换得到。The antibacterial glass of one embodiment is obtained by ion-exchange of silver ions into the aluminosilicate glass by a two-step chemical strengthening process.

在其中一个实施例中,采用两步法化学强化工艺对上述铝硅酸盐玻璃引入银离子进行离子交换得到的操作具体为:In one embodiment, the operation of introducing silver ions into the aluminosilicate glass by ion exchange using a two-step chemical strengthening process is specifically as follows:

使用KNO3熔盐对铝硅酸盐玻璃进行第一步离子交换;及First-order ion exchange of aluminosilicate glass using KNO 3 molten salt;

使用混合熔盐对经过第一步离子交换的铝硅酸盐玻璃进行第二步离子交换,混合熔盐包括AgNO3及KNO3The second step ion exchange is performed on the aluminosilicate glass subjected to the first-step ion exchange using a mixed molten salt, and the mixed molten salt includes AgNO 3 and KNO 3 .

在其中一个实施例中,第一步离子交换及第二步离子交换的温差在50℃以内。从而,可以保证铝硅酸盐玻璃不受到过大的热冲击而碎裂。In one embodiment, the temperature difference between the first ion exchange and the second ion exchange is within 50 °C. Thereby, it is possible to ensure that the aluminosilicate glass is not broken by excessive thermal shock.

在其中一个实施例中,第一步离子交换的温度为380℃~450℃。第一步离子交换在纯KNO3熔盐中进行,熔盐的温度优选为380℃~450℃,温度低于380℃,则离子交换速度较慢,达到预定的强化效果所需时间过长;温度高于 450℃,则在常规的离子交换时间下易发生应力松弛现象,使CS降低,如果缩短时间则可能导致DOL不足,此外,高温还加速了熔盐的分解,影响熔盐的使用寿命。In one of the embodiments, the first ion exchange temperature is from 380 ° C to 450 ° C. The first step of ion exchange is carried out in a pure KNO 3 molten salt, the temperature of the molten salt is preferably 380 ° C to 450 ° C, and the temperature is lower than 380 ° C, the ion exchange rate is slow, and the time required to achieve the predetermined strengthening effect is too long; When the temperature is higher than 450 °C, the stress relaxation phenomenon is easy to occur under the conventional ion exchange time, which lowers the CS. If the time is shortened, the DOL may be insufficient. In addition, the high temperature accelerates the decomposition of the molten salt and affects the service life of the molten salt. .

在其中一个实施例中,第一步离子交换的时间为2小时~4小时。时间少于2h,则离子交换不充分,达不到预定的强化效果;时间超过4h,则会导致应力松弛,使铝硅酸盐玻璃的强度降低。In one of the embodiments, the first ion exchange time is from 2 hours to 4 hours. When the time is less than 2 h, the ion exchange is insufficient, and the predetermined strengthening effect is not achieved; when the time exceeds 4 h, the stress relaxation is caused, and the strength of the aluminosilicate glass is lowered.

为了赋予玻璃抗菌能力,在第二步离子交换所用的KNO3中掺入了AgNO3。在其中一个实施例中,混合熔盐中所述AgNO3与所述KNO3的质量比为0.01∶100~0.1∶100,AgNO3含量若太低,则铝硅酸盐玻璃无法获得足够的抗菌能力;AgNO3含量若太高则会导致银离子大量进入铝硅酸盐玻璃中,影响铝硅酸盐玻璃的透过率与颜色,同时还增加了成本。In order to impart antibacterial ability to the glass, AgNO 3 was incorporated in KNO 3 used in the second step of ion exchange. In one embodiment, the mass ratio of the AgNO 3 to the KNO 3 in the mixed molten salt is 0.01:100 to 0.1:100, and if the AgNO 3 content is too low, the aluminosilicate glass cannot obtain sufficient antibacterial. Capability; if the content of AgNO 3 is too high, silver ions will enter the aluminosilicate glass in large quantities, affecting the transmittance and color of the aluminosilicate glass, and also increasing the cost.

在其中一个实施例中,第二步离子交换的温度为370℃~420℃。温度低于370℃,则银离子进入铝硅酸盐玻璃中的速度较慢,达到预定抗菌能力所需时间较长。温度高于420℃,则硝酸银会分解,使铝硅酸盐玻璃无法获得抗菌能力。In one of the embodiments, the temperature of the second step of ion exchange is from 370 °C to 420 °C. When the temperature is lower than 370 ° C, the rate of entry of silver ions into the aluminosilicate glass is slow, and the time required to reach the predetermined antibacterial ability is long. When the temperature is higher than 420 ° C, silver nitrate will decompose, making the aluminosilicate glass unable to obtain antibacterial ability.

在其中一个实施例中,第二步离子交换的时间为30秒~90秒。时间少于30s,则进入铝硅酸盐玻璃中的银离子不足,无法获得足够的抗菌能力。且操作上也不易实现;时间超过90s,则进入玻璃中的银离子过多,引起着色,并使玻璃的透过率下降。In one embodiment, the second step of ion exchange is between 30 seconds and 90 seconds. When the time is less than 30 s, the silver ions entering the aluminosilicate glass are insufficient, and sufficient antibacterial ability cannot be obtained. Moreover, it is not easy to realize in operation; when the time exceeds 90 s, too much silver ions enter the glass, causing coloration and lowering the transmittance of the glass.

上述抗菌玻璃,通过两步法化学强化工艺引入银离子进行离子交换得到,铝硅酸盐玻璃在传统的化学强化后仍保留有一定的离子交换能力,这样与两步法化学强化工艺引入银离子进行离子交换得到抗菌玻璃相适配,即在第二步离子交换中引入银离子,这样所需的AgNO3就较少,同时第二步离子交换的时间也可以充分缩短,从而解决第二段强化工艺过程中Ag+过多所带来的透过率、颜色与应力方面的问题,经测试,得到的抗菌玻璃的抗菌率达到99.99%,抗菌玻璃相对于铝硅酸盐玻璃的光透过率衰减值ΔT<1%,颜色变化值ΔE<1,从而可以兼顾抗菌性能和光学性能。 The above antibacterial glass is obtained by introducing silver ions into the ion exchange by a two-step chemical strengthening process, and the aluminosilicate glass retains a certain ion exchange capacity after the conventional chemical strengthening, so that silver ions are introduced into the two-step chemical strengthening process. The ion exchange is carried out to obtain the antibacterial glass, that is, the silver ion is introduced in the second step of ion exchange, so that less AgNO 3 is required, and the time of the second step ion exchange can be sufficiently shortened, thereby solving the second stage. Intensifying the problem of transmittance, color and stress caused by excessive Ag + in the process, the antibacterial glass obtained by the test has an antibacterial rate of 99.99%, and the light transmission of the antibacterial glass relative to the aluminosilicate glass The rate attenuation value ΔT < 1% and the color change value ΔE < 1, so that both the antibacterial property and the optical performance can be achieved.

请参阅图1,一实施方式的抗菌玻璃的制备方法,包括以下步骤:Please refer to FIG. 1 , a method for preparing an antibacterial glass according to an embodiment, comprising the following steps:

步骤S110、提供铝硅酸盐玻璃。Step S110, providing an aluminosilicate glass.

铝硅酸盐玻璃为上述铝硅酸盐玻璃。铝硅酸盐玻璃以下述氧化物基准的质量百分含量表示,包括如下组分:60%~72%的二氧化硅,4%~9%的三氧化二铝,8%~15%的氧化钠,0%~5%的氧化钾,3%~9%的氧化钙及1%~6%的氧化镁。The aluminosilicate glass is the above aluminosilicate glass. Aluminosilicate glass is expressed in terms of mass percent of the following oxides, including the following components: 60% to 72% silica, 4% to 9% aluminum oxide, 8% to 15% oxidation. Sodium, 0% to 5% potassium oxide, 3% to 9% calcium oxide and 1% to 6% magnesium oxide.

步骤S120、将铝硅酸盐玻璃采用减薄液进行减薄处理。In step S120, the aluminosilicate glass is thinned by using a thinning liquid.

在其中一个实施例中,减薄液以质量百分含量计包括30%的HF、5%的H2SO4、10%的HCl、15%的NH4HF2以及40%的水。In one embodiment, thinned by mass percentage content of liquid comprising 30% of HF, 5% of H 2 SO 4, 10% of HCl, 15% of NH 4 HF 2, and 40% water.

在其中一个实施例中,减薄液的温度为80℃,减薄处理的时间为4小时。In one of the embodiments, the temperature of the thinning liquid was 80 ° C, and the time of the thinning treatment was 4 hours.

在其中一个实施例中,采用减薄液进行减薄处理之后用去离子水冲洗干净并干燥。优选的,放入温度为120℃的烘箱中烘干。In one of the embodiments, the thinning solution is used for the thinning treatment, and then rinsed with deionized water and dried. Preferably, it is dried in an oven at a temperature of 120 °C.

当然,如果无需减薄处理,则步骤S120可以省略。Of course, if the thinning process is not required, step S120 can be omitted.

步骤S130、采用两步法化学强化工艺对铝硅酸盐玻璃引入银离子进行离子交换得到抗菌玻璃。Step S130, using a two-step chemical strengthening process to introduce silver ions into the aluminosilicate glass for ion exchange to obtain an antibacterial glass.

在其中一个实施例中,采用两步法化学强化工艺对上述铝硅酸盐玻璃引入银离子进行离子交换得到的操作具体为:In one embodiment, the operation of introducing silver ions into the aluminosilicate glass by ion exchange using a two-step chemical strengthening process is specifically as follows:

使用KNO3熔盐对铝硅酸盐玻璃进行第一步离子交换;及First-order ion exchange of aluminosilicate glass using KNO 3 molten salt;

使用混合熔盐对经过第一步离子交换的铝硅酸盐玻璃进行第二步离子交换,混合熔盐包括AgNO3及KNO3The second step ion exchange is performed on the aluminosilicate glass subjected to the first-step ion exchange using a mixed molten salt, and the mixed molten salt includes AgNO 3 and KNO 3 .

在其中一个实施例中,第一步离子交换及第二步离子交换的温差在50℃以内。从而,可以保证铝硅酸盐玻璃不受到过大的热冲击而碎裂。In one embodiment, the temperature difference between the first ion exchange and the second ion exchange is within 50 °C. Thereby, it is possible to ensure that the aluminosilicate glass is not broken by excessive thermal shock.

在其中一个实施例中,第一步离子交换的温度为380℃~450℃。第一步离子交换在纯KNO3熔盐中进行,熔盐的温度优选为380℃~450℃,温度低于380℃,则离子交换速度较慢,达到预定的强化效果所需时间过长;温度高于450℃,则在常规的离子交换时间下易发生应力松弛现象,使CS降低,如果缩短时间则可能导致DOL不足,此外,高温还加速了熔盐的分解,影响熔盐 的使用寿命。In one of the embodiments, the first ion exchange temperature is from 380 ° C to 450 ° C. The first step of ion exchange is carried out in a pure KNO 3 molten salt, the temperature of the molten salt is preferably 380 ° C to 450 ° C, and the temperature is lower than 380 ° C, the ion exchange rate is slow, and the time required to achieve the predetermined strengthening effect is too long; When the temperature is higher than 450 °C, the stress relaxation phenomenon is easy to occur under the conventional ion exchange time, which reduces the CS. If the time is shortened, the DOL may be insufficient. In addition, the high temperature accelerates the decomposition of the molten salt and affects the service life of the molten salt. .

在其中一个实施例中,第一步离子交换的时间为2小时~4小时。时间少于2h,则离子交换不充分,达不到预定的强化效果;时间超过4h,则会导致应力松弛,使铝硅酸盐玻璃的强度降低。In one of the embodiments, the first ion exchange time is from 2 hours to 4 hours. When the time is less than 2 h, the ion exchange is insufficient, and the predetermined strengthening effect is not achieved; when the time exceeds 4 h, the stress relaxation is caused, and the strength of the aluminosilicate glass is lowered.

为了赋予玻璃抗菌能力,在第二步离子交换所用的KNO3中掺入了AgNO3。在其中一个实施例中,混合熔盐中所述AgNO3与所述KNO3的质量比为0.01∶100~0.1∶100,AgNO3含量若太低,则铝硅酸盐玻璃无法获得足够的抗菌能力;AgNO3含量若太高则会导致银离子大量进入铝硅酸盐玻璃中,影响铝硅酸盐玻璃的透过率与颜色,同时还增加了成本。In order to impart antibacterial ability to the glass, AgNO 3 was incorporated in KNO 3 used in the second step of ion exchange. In one embodiment, the mass ratio of the AgNO 3 to the KNO 3 in the mixed molten salt is 0.01:100 to 0.1:100, and if the AgNO 3 content is too low, the aluminosilicate glass cannot obtain sufficient antibacterial. Capability; if the content of AgNO 3 is too high, silver ions will enter the aluminosilicate glass in large quantities, affecting the transmittance and color of the aluminosilicate glass, and also increasing the cost.

在其中一个实施例中,第二步离子交换的温度为370℃~420℃。温度低于370℃,则银离子进入铝硅酸盐玻璃中的速度较慢,达到预定抗菌能力所需时间较长。温度高于420℃,则硝酸银会分解,使铝硅酸盐玻璃无法获得抗菌能力。In one of the embodiments, the temperature of the second step of ion exchange is from 370 °C to 420 °C. When the temperature is lower than 370 ° C, the rate of entry of silver ions into the aluminosilicate glass is slow, and the time required to reach the predetermined antibacterial ability is long. When the temperature is higher than 420 ° C, silver nitrate will decompose, making the aluminosilicate glass unable to obtain antibacterial ability.

在其中一个实施例中,第二步离子交换的时间为30秒~90秒。时间少于30s,则进入铝硅酸盐玻璃中的银离子不足,无法获得足够的抗菌能力。且操作上也不易实现;时间超过90s,则进入玻璃中的银离子过多,引起着色,并使玻璃的透过率下降。In one embodiment, the second step of ion exchange is between 30 seconds and 90 seconds. When the time is less than 30 s, the silver ions entering the aluminosilicate glass are insufficient, and sufficient antibacterial ability cannot be obtained. Moreover, it is not easy to realize in operation; when the time exceeds 90 s, too much silver ions enter the glass, causing coloration and lowering the transmittance of the glass.

在其中一个实施例中,第二步离子交换后冷却至室温,清洗并干燥。优选的,在盛有去离子水的超声波清洗机中清洗1小时,之后将其置于120℃的恒温鼓风干燥箱烘干,以备测试用。In one of the embodiments, the second step is ion exchanged, cooled to room temperature, washed and dried. Preferably, it is washed in an ultrasonic cleaner containing deionized water for 1 hour, and then placed in a constant temperature blast drying oven at 120 ° C for testing.

上述抗菌玻璃的制备方法,通过将上述铝硅酸盐玻璃进行减薄处理后在进行抗菌处理,上述铝硅酸盐玻璃的配方合理,更容易减薄处理;通过两步法进行抗菌处理,兼顾抗菌性能和光学性能。In the method for preparing the antibacterial glass, the aluminosilicate glass is subjected to an antibacterial treatment after being subjected to a thinning treatment, and the aluminosilicate glass has a reasonable formulation and is more easily thinned; the antibacterial treatment is carried out by a two-step method. Antibacterial and optical properties.

以下,结合具体实施例进行详细说明。Hereinafter, the detailed description will be given in conjunction with specific embodiments.

以下结合具体实施例对上述铝硅酸盐玻璃及强化玻璃进行详细说明。The aluminosilicate glass and the tempered glass described above will be described in detail below with reference to specific examples.

实施例1~9及对比例1~3Examples 1 to 9 and Comparative Examples 1 to 3

表1 Table 1

Figure PCTCN2016083245-appb-000001
Figure PCTCN2016083245-appb-000001

实施例1~9及对比例1~3的铝硅酸盐玻璃制备时,按照表1中各原料配比称取原料(还可以是表中氧化物对应的碳酸盐等,以具有表中的组成),充分混合后,放入铂金坩埚中,将铂金坩埚放入1550℃~1650℃的硅钼炉中, 将原料熔融3小时,使其均化并浇铸到模具中,在预定温度下退火以获得块状玻璃。将该块状玻璃进行切割,并对两个表面均进行抛光,获得尺寸为50mm×50mm×0.55mm以及400mm×400mm×0.55mm的板状玻璃。In the preparation of the aluminosilicate glasses of Examples 1 to 9 and Comparative Examples 1 to 3, the raw materials were weighed according to the ratio of each raw material in Table 1 (may also be a carbonate corresponding to the oxide in the table, etc.) The composition), after thorough mixing, put into a platinum crucible, and put the platinum crucible into a silicon molybdenum furnace at 1550 ° C ~ 1650 ° C, The raw material was melted for 3 hours, homogenized and cast into a mold, and annealed at a predetermined temperature to obtain a bulk glass. The block glass was cut, and both surfaces were polished to obtain a plate glass having a size of 50 mm × 50 mm × 0.55 mm and 400 mm × 400 mm × 0.55 mm.

对得到的板状玻璃采用两步法化学强化工艺引入银离子进行离子交换得到抗菌玻璃,使用KNO3熔盐对铝硅酸盐玻璃进行第一步离子交换,第一步离子交换的温度为T1,第一步离子交换的时间为τ1;混合熔盐对经过第一步离子交换的铝硅酸盐玻璃进行第二步离子交换,混合熔盐包括AgNO3及KNO3,第二步离子交换的温度为T2,第二步离子交换的时间为τ2,AgNO3与KNO3的质量比为n∶100。第二步离子交换后随炉冷却至室温后,将其置于盛有去离子水的超声波清洗机中清洗1小时,之后将其置于120℃的恒温鼓风干燥箱烘干,以备测试用。第一步离子交换及第二步离子交换过程中的参数请参照表1。The obtained plate glass is subjected to two-step chemical strengthening process to introduce silver ions for ion exchange to obtain antibacterial glass, and the first time ion exchange is performed on the aluminosilicate glass by using KNO 3 molten salt, and the temperature of the first ion exchange is T. 1. The first ion exchange time is τ 1 ; the mixed molten salt performs the second ion exchange on the aluminosilicate glass subjected to the first ion exchange, and the mixed molten salt includes AgNO 3 and KNO 3 , and the second step ion The exchanged temperature is T 2 , the second ion exchange time is τ 2 , and the mass ratio of AgNO 3 to KNO 3 is n:100. After the second step of ion exchange, after cooling to room temperature with the furnace, it is washed in an ultrasonic cleaner containing deionized water for 1 hour, and then placed in a constant temperature blast drying oven at 120 ° C for testing. use. Refer to Table 1 for the parameters in the first step of ion exchange and the second step of ion exchange.

对经过抗菌处理得到的抗菌玻璃进行应力值(CS)和应力层深度(DOL)、透过率与颜色、抗菌性能测试,结果见表1。The antibacterial glass obtained by the antibacterial treatment was subjected to stress value (CS) and stress layer depth (DOL), transmittance, color, and antibacterial property test, and the results are shown in Table 1.

玻璃的应力值(CS)和应力层深度(DOL)采用FSM-6000LE应力仪进行测试。The stress value (CS) and stress layer depth (DOL) of the glass were tested using an FSM-6000LE stress meter.

玻璃的透过率与颜色通过Datacolor650高精密台式分光测色仪进行测试。The transmittance and color of the glass were tested by the Datacolor 650 high precision benchtop spectrophotometer.

玻璃的抗菌性能的测试遵循《JC/T 1054-2007镀膜抗菌玻璃》标准,进行大肠杆菌以及金黄色葡萄球菌两个菌种的测试。The antibacterial properties of the glass were tested in accordance with the JC/T 1054-2007 coated antibacterial glass standard for the test of two strains of Escherichia coli and Staphylococcus aureus.

表1中,ΔT(%)为抗菌玻璃相对于没做抗菌处理的原片的透过率的衰减值,ΔE为抗菌玻璃相对于没做抗菌处理的原片的色差。对比例1为普通钠钙玻璃,对比例2和3均为高铝玻璃。In Table 1, ΔT (%) is the attenuation value of the transmittance of the antibacterial glass with respect to the original sheet which is not subjected to the antibacterial treatment, and ΔE is the color difference of the antibacterial glass with respect to the original sheet which is not subjected to the antibacterial treatment. Comparative Example 1 is a common soda lime glass, and Comparative Examples 2 and 3 are both high alumina glass.

从表1可以看出,通过应力测试,钠钙玻璃的离子交换能力较低,尤其是交换后其DOL值很低,而相对地,尽管实施例1~9的铝硅酸盐玻璃与高铝玻璃的离子交换能力有一定差异,但两者之间差距并不大,而且实施例1~9的铝硅酸盐玻璃经离子交换后其CS与DOL均能满足一般要求。As can be seen from Table 1, the soda-lime glass has a low ion exchange capacity by stress test, especially after exchange, its DOL value is very low, and relatively, despite the aluminosilicate glass and high aluminum of Examples 1-9. There is a certain difference in the ion exchange capacity of the glass, but the difference between the two is not large, and the CS and DOL of the aluminosilicate glass of Examples 1 to 9 can meet the general requirements after ion exchange.

对比例2抗菌率满足要求,但由于其离子交换能力过强,第二步离子交 换中进入玻璃的银离子过多,导致其透过率降低,且颜色发生显著变化。Comparative Example 2 The antibacterial rate meets the requirements, but due to its excessive ion exchange capacity, the second step of ion exchange Excessive silver ions entering the glass cause a decrease in transmittance and a significant change in color.

在调整第二步离子交换工艺后,对比例3的透过率与颜色得到了改善,但是其透过率达不到要求。After adjusting the second-stage ion exchange process, the transmittance and color of Comparative Example 3 were improved, but the transmittance was not satisfactory.

实施例1~9的铝硅酸盐玻璃制备得到的抗菌玻璃能兼顾抗菌性能和光学性能。The antibacterial glass prepared by the aluminosilicate glass of Examples 1 to 9 can achieve both antibacterial properties and optical properties.

实施例10~13及对比例4~5Examples 10 to 13 and Comparative Examples 4 to 5

表2Table 2

Figure PCTCN2016083245-appb-000002
Figure PCTCN2016083245-appb-000002

实施例10~13及对比例4~5的铝硅酸盐玻璃制备时,按照表2中各原料配比称取原料(还可以是表中氧化物对应的碳酸盐等,以具有表中的组成),充分混合后,放入铂金坩埚中,将铂金坩埚放入1550℃~1650℃的硅钼炉中,将原料熔融3小时,使其均化并浇铸到模具中,在预定温度下退火以获得块 状玻璃。将该块状玻璃进行切割,并对两个表面均进行抛光,获得尺寸为400mm×400mm×0.55mm的板状玻璃。In the preparation of the aluminosilicate glasses of Examples 10 to 13 and Comparative Examples 4 to 5, the raw materials were weighed according to the ratio of each raw material in Table 2 (may also be a carbonate corresponding to the oxide in the table, etc.) The composition is fully mixed, placed in a platinum crucible, and placed in a silicon molybdenum furnace at 1550 ° C to 1650 ° C. The raw material is melted for 3 hours, homogenized and cast into a mold at a predetermined temperature. Annealing to obtain a block Glass. The block glass was cut, and both surfaces were polished to obtain a plate glass having a size of 400 mm × 400 mm × 0.55 mm.

对实施例10~13及对比例4~5得到的板状玻璃进行减薄。减薄液组成为30%的HF、5%的H2SO4、10%的HCl、15%的NH4HF2以及40%的去离子水。对该减薄液进行加热使其温度维持为80℃,同时将板状玻璃浸入该减薄液中浸泡4h,之后用去离子水冲洗干净,并将其放入温度为120℃的烘箱中烘干。待其冷却至室温后,采用螺旋测微仪对其厚度进行测量,结果见表2。The sheet glass obtained in Examples 10 to 13 and Comparative Examples 4 to 5 was thinned. The thinning solution consisted of 30% HF, 5% H 2 SO 4 , 10% HCl, 15% NH 4 HF 2 and 40% deionized water. The thinning liquid was heated to maintain the temperature at 80 ° C, and the plate glass was immersed in the thinning liquid for 4 hours, then rinsed with deionized water, and placed in an oven at a temperature of 120 ° C for drying. dry. After cooling to room temperature, the thickness was measured using a spiral micrometer. The results are shown in Table 2.

从表2可以看出,本发明的铝硅酸盐玻璃相对于高铝玻璃更容易减薄。如采用本发明的铝硅酸盐玻璃作为贴片,则可以将其厚度减到极致,从而将贴片对显示效果的影响降到最低。As can be seen from Table 2, the aluminosilicate glass of the present invention is more easily thinned than the high alumina glass. If the aluminosilicate glass of the present invention is used as a patch, the thickness thereof can be minimized, thereby minimizing the influence of the patch on the display effect.

以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments may be arbitrarily combined. For the sake of brevity of description, all possible combinations of the technical features in the above embodiments are not described. However, as long as there is no contradiction between the combinations of these technical features, All should be considered as the scope of this manual.

以上所述实施例仅表达了本发明的一种或几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。 The above-mentioned embodiments are merely illustrative of one or more embodiments of the present invention, and the description thereof is not to be construed as limiting the scope of the invention. It should be noted that a number of variations and modifications may be made by those skilled in the art without departing from the spirit and scope of the invention. Therefore, the scope of the invention should be determined by the appended claims.

Claims (15)

一种铝硅酸盐玻璃,其特征在于,以质量百分含量表示,包括如下组分:An aluminosilicate glass characterized by a mass percentage comprising the following components: 60%~72%的二氧化硅,4%~9%的三氧化二铝,8%~15%的氧化钠,0%~5%的氧化钾,3%~9%的氧化钙及1%~6%的氧化镁。60% to 72% silica, 4% to 9% aluminum oxide, 8% to 15% sodium oxide, 0% to 5% potassium oxide, 3% to 9% calcium oxide and 1% ~6% magnesium oxide. 一种抗菌玻璃,其特征在于,所述抗菌玻璃通过采用两步法化学强化工艺对铝硅酸盐玻璃引入银离子得到,所述铝硅酸盐玻璃以下述氧化物基准的质量百分含量表示,包括如下组分:An antibacterial glass obtained by introducing silver ions into an aluminosilicate glass by a two-step chemical strengthening process, the aluminosilicate glass being expressed by mass percentage of the following oxide standard , including the following components: 60%~72%的二氧化硅,4%~9%的三氧化二铝,8%~15%的氧化钠,0%~5%的氧化钾,3%~9%的氧化钙及1%~6%的氧化镁。60% to 72% silica, 4% to 9% aluminum oxide, 8% to 15% sodium oxide, 0% to 5% potassium oxide, 3% to 9% calcium oxide and 1% ~6% magnesium oxide. 根据权利要求2所述的抗菌玻璃,其特征在于,所述采用两步法化学强化工艺对铝硅酸盐玻璃引入银离子的操作具体为:The antibacterial glass according to claim 2, wherein the operation of introducing silver ions into the aluminosilicate glass by a two-step chemical strengthening process is specifically: 使用KNO3熔盐对铝硅酸盐玻璃进行第一步离子交换;及First-order ion exchange of aluminosilicate glass using KNO 3 molten salt; 使用混合熔盐对经过第一步离子交换的铝硅酸盐玻璃进行第二步离子交换,所述混合熔盐包括AgNO3及KNO3The second step ion exchange is performed on the aluminosilicate glass subjected to the first-step ion exchange using a mixed molten salt including AgNO 3 and KNO 3 . 根据权利要求3所述的抗菌玻璃,其特征在于,所述第一步离子交换及所述第二步离子交换的温差在50℃以内。The antimicrobial glass according to claim 3, wherein the temperature difference between the first step ion exchange and the second step ion exchange is within 50 °C. 根据权利要求3所述的抗菌玻璃,其特征在于,所述第一步离子交换的温度为380℃~450℃,所述第一步离子交换的时间为2小时~4小时。The antimicrobial glass according to claim 3, wherein the first ion exchange temperature is 380 ° C to 450 ° C, and the first ion exchange time is 2 hours to 4 hours. 根据权利要求3所述的抗菌玻璃,其特征在于,所述第二步离子交换的温度为370℃~420℃,所述第二步离子交换的时间为30秒~90秒。The antimicrobial glass according to claim 3, wherein the second step ion exchange temperature is 370 ° C to 420 ° C, and the second step ion exchange time is 30 seconds to 90 seconds. 根据权利要求3所述的抗菌玻璃,其特征在于,所述混合熔盐中所述AgNO3与所述KNO3的质量比为0.01∶100~0.1∶100。The antimicrobial glass according to claim 3, wherein a mass ratio of the AgNO 3 to the KNO 3 in the mixed molten salt is from 0.01:100 to 0.1:100. 一种抗菌玻璃的制备方法,包括以下步骤:A method for preparing an antibacterial glass, comprising the steps of: 提供铝硅酸盐玻璃,所述铝硅酸盐玻璃以下述氧化物基准的质量百分含量表示,包括如下组分:60%~72%的二氧化硅,4%~9%的三氧化二铝,8%~15% 的氧化钠,0%~5%的氧化钾,3%~9%的氧化钙及1%~6%的氧化镁,及Aluminosilicate glass is provided, which is expressed by mass percentage based on the following oxides, and includes the following components: 60% to 72% silica, 4% to 9% trioxide Aluminum, 8% to 15% Sodium oxide, 0% to 5% potassium oxide, 3% to 9% calcium oxide and 1% to 6% magnesium oxide, and 采用两步法化学强化工艺对铝硅酸盐玻璃引入银离子得到抗菌玻璃。The two-step chemical strengthening process is used to introduce silver ions into the aluminosilicate glass to obtain an antibacterial glass. 根据权利要求8所述的方法,其特征在于,在所述采用两步法化学强化工艺对铝硅酸盐玻璃引入银离子进行离子交换的步骤之前还包括步骤:将铝硅酸盐玻璃采用减薄液进行减薄处理。The method according to claim 8, further comprising the step of: subliminating the aluminosilicate glass before the step of introducing silver ions into the aluminosilicate glass by ion exchange using a two-step chemical strengthening process The thin liquid is thinned. 根据权利要求9所述的方法,其特征在于,所述减薄液的以质量百分含量计包括水、30%~50%的HF、1%~5%的H2SO4、5%~10%的HCl及10%~20%的NH4HF2The method according to claim 9, wherein the thinning liquid comprises water, 30% to 50% HF, 1% to 5% H 2 SO 4 , 5% by mass. 10% HCl and 10% to 20% NH 4 HF 2 . 根据权利要求8所述的方法,其特征在于,所述采用两步法化学强化工艺对铝硅酸盐玻璃引入银离子进行离子交换的操作具体为:The method according to claim 8, wherein the ion exchange operation for introducing silver ions into the aluminosilicate glass by a two-step chemical strengthening process is specifically as follows: 使用KNO3熔盐对铝硅酸盐玻璃进行第一步离子交换;及First-order ion exchange of aluminosilicate glass using KNO 3 molten salt; 使用混合熔盐对经过第一步离子交换的铝硅酸盐玻璃进行第二步离子交换,所述混合熔盐包括AgNO3及KNO3The second step ion exchange is performed on the aluminosilicate glass subjected to the first-step ion exchange using a mixed molten salt including AgNO 3 and KNO 3 . 根据权利要求11所述的方法,其特征在于,所述第一步离子交换及所述第二步离子交换的温差在50℃以内。The method of claim 11 wherein the temperature difference between said first step ion exchange and said second step ion exchange is within 50 °C. 根据权利要求11所述的方法,其特征在于,所述第一步离子交换的温度为380℃~450℃,所述第一步离子交换的时间为2小时~4小时。The method according to claim 11, wherein the first ion exchange temperature is 380 ° C to 450 ° C, and the first step ion exchange time is 2 hours to 4 hours. 根据权利要求11所述的方法,其特征在于,所述第二步离子交换的温度为370℃~420℃,所述第二步离子交换的时间为30秒~90秒。The method according to claim 11, wherein the second step ion exchange temperature is 370 ° C to 420 ° C, and the second step ion exchange time is 30 seconds to 90 seconds. 根据权利要求11所述的方法,其特征在于,所述混合熔盐中所述AgNO3与所述KNO3的质量比为0.01∶100~0.1∶100。 The method according to claim 11, wherein a mass ratio of said AgNO 3 to said KNO 3 in said mixed molten salt is from 0.01:100 to 0.1:100.
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CN113307509A (en) * 2021-06-30 2021-08-27 重庆鑫景特种玻璃有限公司 Strengthening method of glass product
CN115505391A (en) * 2022-11-09 2022-12-23 金龙机电(杭州)有限公司 Formula of flash sand liquid medicine, preparation process and application of glass with flash sand effect
CN115818981A (en) * 2022-12-23 2023-03-21 中建材玻璃新材料研究院集团有限公司 Preparation method of high-strength antibacterial flexible glass
WO2023060840A1 (en) * 2021-10-15 2023-04-20 科立视材料科技有限公司 Antibacterial tempered glass and preparation method therefor
US12492142B2 (en) 2021-04-20 2025-12-09 The Penn State Research Foundation Glass compositions, glass articles, and methods of making the same

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CN102137822A (en) * 2008-07-29 2011-07-27 康宁股份有限公司 Dual stage ion exchange for chemical strengthening of glass
CN103068764A (en) * 2010-08-06 2013-04-24 康宁股份有限公司 Coated, antimicrobial, chemically strengthened glass and method of making
WO2015088010A1 (en) * 2013-12-13 2015-06-18 旭硝子株式会社 Glass for chemical strengthening, chemically-strengthened glass, and method for producing chemically-strengthened glass

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Publication number Priority date Publication date Assignee Title
US12492142B2 (en) 2021-04-20 2025-12-09 The Penn State Research Foundation Glass compositions, glass articles, and methods of making the same
CN113307509A (en) * 2021-06-30 2021-08-27 重庆鑫景特种玻璃有限公司 Strengthening method of glass product
CN113307509B (en) * 2021-06-30 2023-04-28 重庆鑫景特种玻璃有限公司 Strengthening method of glass product
WO2023060840A1 (en) * 2021-10-15 2023-04-20 科立视材料科技有限公司 Antibacterial tempered glass and preparation method therefor
CN115505391A (en) * 2022-11-09 2022-12-23 金龙机电(杭州)有限公司 Formula of flash sand liquid medicine, preparation process and application of glass with flash sand effect
CN115505391B (en) * 2022-11-09 2024-03-22 金龙机电(杭州)有限公司 Formula of flashing sand liquid medicine and preparation process and application of glass with flashing sand effect
CN115818981A (en) * 2022-12-23 2023-03-21 中建材玻璃新材料研究院集团有限公司 Preparation method of high-strength antibacterial flexible glass
CN115818981B (en) * 2022-12-23 2024-04-16 中建材玻璃新材料研究院集团有限公司 Preparation method of high-strength antibacterial flexible glass

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