WO2017126468A1 - 合わせガラス用中間膜、ロール体及び合わせガラス - Google Patents
合わせガラス用中間膜、ロール体及び合わせガラス Download PDFInfo
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- WO2017126468A1 WO2017126468A1 PCT/JP2017/001223 JP2017001223W WO2017126468A1 WO 2017126468 A1 WO2017126468 A1 WO 2017126468A1 JP 2017001223 W JP2017001223 W JP 2017001223W WO 2017126468 A1 WO2017126468 A1 WO 2017126468A1
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- thickness
- laminated glass
- layer
- interlayer film
- intermediate film
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
- B32B17/10559—Shape of the cross-section
- B32B17/10568—Shape of the cross-section varying in thickness
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
- B32B17/10605—Type of plasticiser
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- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
- B32B17/10614—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer comprising particles for purposes other than dyeing
- B32B17/10633—Infrared radiation absorbing or reflecting agents
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- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
- B32B17/10678—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer comprising UV absorbers or stabilizers, e.g. antioxidants
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- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
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- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
- B32B17/10688—Adjustment of the adherence to the glass layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
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- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
- B32B17/10761—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing vinyl acetal
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- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10807—Making laminated safety glass or glazing; Apparatus therefor
- B32B17/10899—Making laminated safety glass or glazing; Apparatus therefor by introducing interlayers of synthetic resin
- B32B17/10935—Making laminated safety glass or glazing; Apparatus therefor by introducing interlayers of synthetic resin as a preformed layer, e.g. formed by extrusion
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
- B32B27/22—Layered products comprising a layer of synthetic resin characterised by the use of special additives using plasticisers
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/306—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl acetate or vinyl alcohol (co)polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/263—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer having non-uniform thickness
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60J—WINDOWS, WINDSCREENS, NON-FIXED ROOFS, DOORS, OR SIMILAR DEVICES FOR VEHICLES; REMOVABLE EXTERNAL PROTECTIVE COVERINGS SPECIALLY ADAPTED FOR VEHICLES
- B60J1/00—Windows; Windscreens; Accessories therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60J—WINDOWS, WINDSCREENS, NON-FIXED ROOFS, DOORS, OR SIMILAR DEVICES FOR VEHICLES; REMOVABLE EXTERNAL PROTECTIVE COVERINGS SPECIALLY ADAPTED FOR VEHICLES
- B60J1/00—Windows; Windscreens; Accessories therefor
- B60J1/02—Windows; Windscreens; Accessories therefor arranged at the vehicle front, e.g. structure of the glazing, mounting of the glazing
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- B32B2307/00—Properties of the layers or laminate
- B32B2307/10—Properties of the layers or laminate having particular acoustical properties
- B32B2307/102—Insulating
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/006—Transparent parts other than made from inorganic glass, e.g. polycarbonate glazings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60J—WINDOWS, WINDSCREENS, NON-FIXED ROOFS, DOORS, OR SIMILAR DEVICES FOR VEHICLES; REMOVABLE EXTERNAL PROTECTIVE COVERINGS SPECIALLY ADAPTED FOR VEHICLES
- B60J1/00—Windows; Windscreens; Accessories therefor
- B60J1/001—Double glazing for vehicles
Definitions
- the present invention relates to an interlayer film for laminated glass used for obtaining laminated glass. Moreover, this invention relates to the roll body and laminated glass using the said intermediate film for laminated glasses.
- Laminated glass generally has a high level of safety because it has a small amount of glass fragments even if it is damaged by an external impact. For this reason, the said laminated glass is widely used for a motor vehicle, a rail vehicle, an aircraft, a ship, a building, etc.
- the laminated glass is manufactured by sandwiching an interlayer film for laminated glass between a pair of glass plates.
- HUD head-up display
- measurement information such as speed, which is driving data of a car, can be displayed on the windshield of the car.
- the above HUD has a problem that the measurement information displayed on the windshield looks double.
- Patent Documents 1 and 2 disclose laminated glass in which a wedge-shaped intermediate film having a predetermined wedge angle is sandwiched between a pair of glass plates.
- the display of measurement information reflected by one glass plate and the display of measurement information reflected by another glass plate can be performed in the driver's field of view. Can be tied to one point. For this reason, it is hard to see the display of measurement information double, and it is hard to disturb a driver
- the interlayer film is generally obtained by melt extrusion molding.
- the thickness of the wedge-shaped intermediate film is changed in the width direction of the intermediate film.
- the wedge-shaped intermediate film may be wound in the length direction of the intermediate film, and the intermediate film may be formed into a roll body.
- the intermediate film is generally gripped with a clip or the like.
- the clip may come off. Therefore, the handleability during the production of laminated glass may be low.
- a wedge-shaped intermediate film having a portion with a large wedge angle may be required in response to the diversification of the dashboard shape of the automobile and the mounting angle of the laminated glass to the automobile. If the wedge angle is increased, the gripping property of the interlayer film tends to be particularly low, and the handleability during the production of laminated glass tends to be particularly low.
- Patent Document 2 in FIG. 3, from one end to the other end of the intermediate film, the first portion having a uniform thickness, the portion having a reduced thickness, the portion having an increased thickness, and the thickness An interlayer film having a uniform second portion is described.
- the thickness at the first portion having a uniform thickness is the same as the thickness at the second portion having a uniform thickness.
- the thickness of one end and the other end is the same.
- the thickness of the other end being greater than the thickness of the one end, and the direction connecting the one end and the other end.
- 2 having at least two parts having a uniform thickness, having at least one part having increased thickness in the direction connecting the one end and the other end, and being located closest to the other end.
- An interlayer film for laminated glass (sometimes referred to as an interlayer film in the present specification) is provided in which the thickness at the uniform thickness part is larger than the thickness at the uniform thickness part located closest to the one end. .
- one uniform thickness portion is located at the one end.
- one uniform thickness portion is located at the one end, one uniform thickness portion is located at the other end, and the uniform thickness portion is located at the one end.
- the thickness increasing part is located between the uniform thickness part located at the other end.
- a ratio of a thickness in the uniform thickness portion located closest to the other end side to a thickness in the uniform thickness portion located closest to the one end side is 1.5 or more. It is.
- a ratio of a thickness in the uniform thickness portion located closest to the other end side to a thickness in the uniform thickness portion located closest to the one end side is 4 or less.
- the thickness of the uniform thickness portion located closest to the other end is 1200 ⁇ m or less.
- the distance occupied by the entire thickness increasing portion is 0.3X or more, 0. 8X or less.
- the wedge angle of one thickness increasing portion is 0.2 mrad or more
- the interlayer film is In the case of having two or more thickness increasing portions, the largest wedge angle among the wedge angles of the two or more thickness increasing portions is 0.2 mrad or more.
- the intermediate film preferably has a maximum thickness of 1200 ⁇ m or less.
- the intermediate film has three or more thickness uniform portions having a uniform thickness in the direction connecting the one end and the other end, and in the direction connecting the one end and the other end. It has two or more thickness increasing sites where the thickness is increasing.
- the interlayer film has a portion having a wedge-shaped cross-sectional shape.
- the interlayer film preferably contains a thermoplastic resin.
- the interlayer film preferably contains a plasticizer.
- the intermediate film includes a first layer and a second layer disposed on the first surface side of the first layer.
- the first layer includes a polyvinyl acetal resin
- the second layer includes a polyvinyl acetal resin
- the polyvinyl acetal resin in the first layer The hydroxyl group content is lower than the hydroxyl group content of the polyvinyl acetal resin in the second layer.
- the first layer includes a polyvinyl acetal resin
- the second layer includes a polyvinyl acetal resin
- the first layer includes a plasticizer.
- the second layer contains a plasticizer, and the content of the plasticizer in the first layer relative to 100 parts by weight of the polyvinyl acetal resin in the first layer is The content of the plasticizer in the second layer is more than 100 parts by weight of the polyvinyl acetal resin.
- a roll body comprising a winding core and the above-described interlayer film for laminated glass, and the laminated glass interlayer film is wound around the outer periphery of the winding core.
- the first laminated glass member, the second laminated glass member, and the interlayer film for laminated glass described above are provided, and the first laminated glass member and the second laminated glass are provided.
- the interlayer film for laminated glass according to the present invention has one end and the other end on the opposite side of the one end, the thickness of the other end being larger than the thickness of the one end, and the one end and the other end. It has two or more thickness uniform portions that are uniform in the connecting direction, has one or more thickness increasing portions that increase in thickness in the direction connecting the one end and the other end, and the most other end side. Since the thickness in the said thickness uniform location located in is larger than the thickness in the said thickness uniform location located in the said one end side most, the handleability at the time of preparation of a laminated glass can be improved.
- FIG. 1 is a cross-sectional view schematically showing an interlayer film for laminated glass according to the first embodiment of the present invention.
- FIG. 2 is a cross-sectional view schematically showing an interlayer film for laminated glass according to the second embodiment of the present invention.
- FIG. 3 is a cross-sectional view showing a first modification of the cross-sectional shape in the thickness direction of the interlayer film for laminated glass.
- FIG. 4 is a cross-sectional view showing a second modification of the cross-sectional shape in the thickness direction of the interlayer film for laminated glass.
- FIG. 5 is a cross-sectional view showing a third modification of the cross-sectional shape in the thickness direction of the interlayer film for laminated glass.
- FIG. 6 is a cross-sectional view showing a fourth modification of the cross-sectional shape in the thickness direction of the interlayer film for laminated glass.
- FIG. 7 is a cross-sectional view showing a fifth modification of the cross-sectional shape in the thickness direction of the interlayer film for laminated glass.
- FIG. 8 is a cross-sectional view showing an example of laminated glass using the interlayer film for laminated glass shown in FIG.
- FIG. 9 is a perspective view schematically showing a roll body on which the interlayer film for laminated glass shown in FIG. 1 is wound.
- FIG. 10 is a diagram for explaining a roll followability evaluation method.
- FIG. 11 is a diagram for explaining a state in which roll followability is good.
- FIG. 12 is a diagram for explaining a state in which the roll followability is worse than the state shown in FIG. 11.
- FIG. 13 is a diagram for explaining a pre-pressing method in the double image evaluation.
- FIG. 14 is a diagram showing a cross-sectional shape in the thickness direction of an interlayer film for laminated glass of a comparative example.
- FIG. 15 is a diagram showing a cross-sectional shape in the thickness direction of the interlayer film for laminated glass of the comparative example.
- the interlayer film for laminated glass according to the present invention (sometimes referred to as an interlayer film in the present specification) is used for laminated glass.
- the intermediate film according to the present invention has a single-layer structure or a two-layer structure.
- the intermediate film according to the present invention may have a single-layer structure or a two-layer structure.
- the interlayer film according to the present invention may have a two-layer structure or may have a three-layer structure or more.
- the interlayer film according to the present invention may be a single-layer interlayer film or a multilayer interlayer film.
- the intermediate film according to the present invention has one end and the other end opposite to the one end.
- the one end and the other end are end portions on both sides facing each other in the intermediate film.
- the thickness of the other end is larger than the thickness of the one end.
- the interlayer film is generally obtained by melt extrusion molding.
- the intermediate film has the one end and the other end at both ends in the width direction (TD direction) of the intermediate film.
- the intermediate film may be wound in the length direction (MD direction) of the intermediate film, and the intermediate film may be a roll body.
- the intermediate film according to the present invention has two or more uniform thickness portions having a uniform thickness in the direction connecting the one end and the other end.
- the intermediate film according to the present invention has at least a first uniform thickness portion and a second uniform thickness portion.
- the intermediate film according to the present invention has one or more thickness increasing portions where the thickness increases in the direction connecting the one end and the other end.
- the intermediate film according to the present invention has at least a first thickness increasing portion.
- the thickness at the uniform thickness portion located closest to the other end side is larger than the thickness at the uniform thickness portion located closest to the one end side.
- an intermediate film Before obtaining a laminated glass, an intermediate film may be wound and an intermediate film may be made into a roll body. When unwinding the intermediate film of the roll body, the end in the width direction of the intermediate film is gripped.
- there are not only one uniform thickness portion but two or more uniform thickness portions it is possible to easily grasp at two or more uniform thickness portions.
- there are two or more uniform thickness portions even though the thickness in the uniform thickness portion located closest to the other end is larger than the thickness in the uniform thickness portion located closest to the one end. Therefore, it can be easily grasped at two or more thickness uniform portions.
- the cutability of the intermediate film at the time of producing the laminated glass can be improved, and wrinkles of the intermediate film at the time of producing the laminated glass can be suppressed.
- the intermediate film unwound from the intermediate film of the roll body may be conveyed by a roll located on the downstream side.
- trackability with respect to the roll located in a downstream can be improved.
- the followability of the intermediate film to the roll at a thick portion can be improved.
- the roll following state shown in FIG. 12 can be improved, and the roll following state shown in FIG. 11 can be obtained.
- the present invention since there are two or more uniform thickness portions, it is possible to increase the thickness change amount and the wedge angle in the thickness increase portion. Further, in the present invention, since there are two or more uniform thickness portions, the maximum thickness of the intermediate film can be reduced even if the thickness change amount and the wedge angle are increased in the thickness increase portion. In the present invention, slipping of the connection target member with respect to the intermediate film can be suppressed during the production of the laminated glass.
- the uniform thickness portion where the thickness is uniform means that the thickness does not change more than 15 ⁇ m per 15 cm distance range in the direction connecting the one end and the other end of the intermediate film. Accordingly, the uniform thickness portion refers to a portion where the thickness does not change by more than 15 ⁇ m per 15 cm distance range in the direction connecting the one end and the other end of the intermediate film, that is, the one end of the intermediate film and the one end It refers to a portion where the thickness does not change at all in the direction connecting the other end, or the thickness changes at 15 ⁇ m or less per 15 cm distance range in the direction connecting the one end and the other end of the intermediate film.
- the thickness increasing portion where the thickness increases, the thickness increases from the one end of the intermediate film toward the other end.
- the gripping property can be enhanced at one end, it is preferable that one uniform thickness portion is located at the one end. Since grip characteristics can be enhanced at the other end, it is preferable that one uniform thickness portion is located at the other end. Since the gripping characteristics can be enhanced at both the one end and the other end, the one uniform thickness portion is located at the one end, the one uniform thickness portion is located at the other end, and the one end located at the one end. It is preferable that the thickness increasing part is located between the uniform thickness part and the uniform thickness part located at the other end.
- the intermediate film has three or more thickness uniform portions having a uniform thickness in the direction connecting the one end and the other end, and the thickness increasing in the direction connecting the one end and the other end. You may have two or more parts.
- the intermediate film may have three or more uniform thickness portions having a uniform thickness in the direction connecting the one end and the other end, may have four or more, and has five or more. It may be.
- the intermediate film may have two or more thickness increasing sites where the thickness increases in the direction connecting the one end and the other end, may have three or more, and may have four or more. You may have five or more. When there are a plurality of thickness increasing portions, measurement information and the like can be displayed at a plurality of portions of the laminated glass.
- the intermediate film may have one or more thickness decreasing portions where the thickness decreases in the direction connecting the one end and the other end.
- the thickness change amount in the whole thickness-reduced portion may be smaller than the thickness change amount in the whole thickness-increased portion.
- it is preferable that the intermediate film does not have a thickness decreasing portion where the thickness decreases in the direction connecting the one end and the other end.
- the ratio of the thickness in the uniform thickness portion located closest to the other end side to the thickness in the uniform thickness portion located closest to the one end side is preferably 1. More, more preferably 1.1 or more, still more preferably 1.3 or more, and particularly preferably 1.5 or more.
- the ratio of the thickness in the uniform thickness portion located closest to the other end side to the thickness in the uniform thickness portion located closest to the one end side is preferably 4 or less. It is.
- the thickness (average thickness) of the uniform thickness portion located on the other end side is preferably 1200 ⁇ m or less, and more preferably Is 1000 ⁇ m or less. From the viewpoint of further improving the handleability of the intermediate film and further suppressing wrinkles in the intermediate film, the thickness (average thickness) of the uniform thickness portion located on the other end side is preferably 800 ⁇ m or more, more preferably 900 ⁇ m or more. From the viewpoint of further improving the handleability of the intermediate film, it is preferable that the uniform thickness portion having the largest thickness among all the uniform thickness portions is located on the other end side.
- X is the distance between one end and the other end.
- the distance occupied by the entire thickness increasing portion is preferably 0.3X or more, more preferably 0.4X or more, preferably 0.8X or less, more preferably 0.7X or less.
- the distance occupied by the entire thickness increasing portion indicates the distance of one thickness increasing portion when there is one thickness increasing portion.
- the distance occupied by the entire thickness increasing portion indicates the total of the distances of two or more thickness increasing portions when there are two or more thickness increasing portions.
- the distance occupied by the uniform thickness portion located on the one end side is preferably 0.05X or more, more preferably 0.1X or more, preferably 0.4X or less. More preferably, it is 0.3X or less.
- the distance occupied by the uniform thickness portion located on the other end side is preferably 0.1X or more, more preferably 0.2X or more, preferably 0.6X. Below, more preferably 0.5X or less.
- the ratio of the distance of the uniform thickness portion located closest to the other end to the distance of the uniform thickness portion located closest to the one end is preferably 0.3. Above, more preferably 0.4 or more, preferably 0.8 or less, more preferably 0.7 or less.
- the wedge angle ⁇ (corresponding to the largest wedge angle) of one thickness increasing portion is preferably 0.2 mrad (0.0115 degrees) or more, preferably Is 2 mrad (0.1146 degrees) or less, more preferably 1.5 mrad (0.0859 degrees) or less, still more preferably 0.7 mrad (0.0401 degrees) or less.
- the largest wedge angle among the two or more thickness increasing portions is preferably 0.2 mrad (0.0115 degrees) or more, preferably 2 mrad. (0.1146 degree) or less, More preferably, it is 1.5 mrad (0.086 degree) or less, More preferably, it is 0.7 mrad (0.0401 degree) or less.
- the largest wedge angle in the thickness increasing portion can be increased in a narrow range, and the maximum thickness of the intermediate film can be decreased.
- the wedge angle ⁇ is defined by the straight line connecting the first surface portion of the intermediate film between the maximum thickness portion and the minimum thickness portion at the thickness increase portion, and the first thickness of the intermediate film between the maximum thickness portion and the minimum thickness portion at the thickness increase portion. It is an internal angle at the intersection with a straight line connecting the two surface portions.
- FIG. 1 is a cross-sectional view schematically showing an interlayer film for laminated glass according to the first embodiment of the present invention.
- FIG. 1 shows a cross section in the thickness direction of the intermediate film 11.
- the thickness of each layer constituting the intermediate film and the intermediate film, and the wedge angle ⁇ are shown to be different from the actual thickness and the wedge angle.
- the intermediate film 11 includes a first layer 1 (intermediate layer), a second layer 2 (surface layer), and a third layer 3 (surface layer). On the first surface side of the first layer 1, the second layer 2 is disposed and laminated. On the second surface side opposite to the first surface of the first layer 1, the third layer 3 is disposed and laminated. The first layer 1 is arranged between the second layer 2 and the third layer 3 and is sandwiched between them.
- the intermediate film 11 is used to obtain a laminated glass.
- the intermediate film 11 is an intermediate film for laminated glass.
- the intermediate film 11 is a multilayer intermediate film. A laminated glass member is laminated on the surface layer.
- the intermediate film 11 has one end 11a and the other end 11b opposite to the one end 11a.
- the one end 1a and the other end 11b are opposite ends on opposite sides.
- the cross-sectional shape in the thickness direction of the first layer 1 is a rectangle.
- Each of the second layer 2 and the third layer 3 has two portions whose cross-sectional shape in the thickness direction is rectangular and one portion whose cross-sectional shape in the thickness direction is wedge-shaped.
- Each of the second layer 2 and the third layer 3 has a first thickness uniform portion, a thickness increase portion, and a second thickness uniform portion from the one end 11a to the other end 11b. Therefore, the intermediate film 11 has a first uniform thickness region 11x1, a thick increase region 11y, and a second uniform thickness region 11x2 from one end 11a to the other end 11b.
- the thickness of the second layer 2 and the third layer 3 is thinner on the one end 11a side than on the other end 11b side. Accordingly, the thickness of the one end 11a of the intermediate film 11 is smaller than the thickness of the other end 11b. Therefore, the intermediate film 11 has a thin region and a thick region.
- the difference between the maximum thickness and the minimum thickness in the first layer 1 is smaller than the difference between the maximum thickness and the minimum thickness in the second layer 2.
- the difference between the maximum thickness and the minimum thickness in the first layer 1 is smaller than the difference between the maximum thickness and the minimum thickness in the third layer 3.
- the left-right direction is the TD direction
- the up-down direction is the thickness direction
- the direction connecting the near side and the far side is the MD direction.
- FIG. 9 is a perspective view schematically showing a roll body on which the interlayer film for laminated glass shown in FIG. 1 is wound.
- the intermediate film 11 may be wound to form a roll body 51 of the intermediate film 11.
- a roll body 51 shown in FIG. 9 includes a winding core 61 and an intermediate film 11.
- the intermediate film 11 is wound around the outer periphery of the winding core 61.
- FIG. 2 is a cross-sectional view schematically showing an interlayer film for laminated glass according to the second embodiment of the present invention.
- the intermediate film 11A shown in FIG. 2 includes the first layer 1A.
- the intermediate film 11A has a single-layer structure including only the first layer 1A, and is a single-layer intermediate film.
- the intermediate film 11A is the first layer 1A.
- the intermediate film 11A is used to obtain a laminated glass.
- the intermediate film 11A is an intermediate film for laminated glass.
- the intermediate film 11A has one end 11a and the other end 11b opposite to the one end 11a.
- the one end 11a and the other end 11b are opposite ends on opposite sides.
- the intermediate film 11 ⁇ / b> A and the first layer 1 ⁇ / b> A have two portions whose cross-sectional shape in the thickness direction is rectangular and one portion whose cross-sectional shape in the thickness direction is wedge-shaped.
- the first layer 1A has a first thickness uniform portion, a thickness increase portion, and a second thickness uniform portion from one end 11a to the other end 11b. Accordingly, the intermediate film 11A has the first uniform thickness portion 11Ax1, the thick increase portion 11Ay, and the second uniform thickness portion 11Ax2 from the one end 11a to the other end 11b.
- the thickness of one end 11a of the intermediate film 11A is thinner than the thickness of the other end 11b. Accordingly, the intermediate film 11A and the first layer 1A have a thin region and a thick region.
- the intermediate film 11 shown in FIG. 1 has a structure in which a rectangular first layer 1 is sandwiched between a second layer 2 and a third layer 3 having wedge-shaped portions.
- 3 to 7 show first to fifth modifications in which the shape of each layer of the intermediate film is changed.
- the intermediate film 11B according to the first modification shown in FIG. 3 includes a first layer 1B having two portions whose cross-sectional shape in the thickness direction is rectangular, and one portion whose cross-sectional shape in the thickness direction is wedge-shaped, A second layer 2B having two portions having a rectangular cross-sectional shape in the thickness direction, and one portion having a wedge-shaped cross-sectional shape in the thickness direction; two portions having a rectangular cross-sectional shape in the thickness direction; And a third layer 3B having one portion whose cross-sectional shape is wedge-shaped.
- the first layer 1B is disposed between the second layer 2B and the third layer 3B and is sandwiched.
- the first layer 1B, the second layer 2B, and the third layer 3B each have a first uniform thickness portion, a thickened portion, and a second uniform thickness portion from the one end 11a to the other end 11b.
- the intermediate film 11B has the first uniform thickness portion 11Bx1, the thick increase portion 11By, and the second uniform thickness portion 11Bx2 from the one end 11a to the other end 11b.
- the thickness of the first layer 1B, the second layer 2B, and the third layer 3B is thinner on the one end 11a side than on the other end 11b side. Therefore, the intermediate film 11B has a thin region and a thick region.
- the intermediate film 11C according to the second modification shown in FIG. 4 includes a first layer 1C having a rectangular cross-sectional shape in the thickness direction, two portions having a rectangular cross-sectional shape in the thickness direction, and a cross-sectional shape in the thickness direction.
- the first layer 1C is disposed between the second layer 2C and the third layer 3C and is sandwiched.
- the second layer 2C has a first thickness uniform portion, a thickness increase portion, and a second thickness uniform portion from the one end 11a to the other end 11b. Therefore, the intermediate film 11C has the first uniform thickness portion 11Cx1, the thick increase portion 11Cy, and the second uniform thickness portion 11Cx2 from the one end 11a to the other end 11b.
- the thickness of the second layer 2C is thinner on the one end 11a side than on the other end 11b side. Accordingly, the intermediate film 11C has a thin region and a thick region.
- the intermediate film may be a single layer in the shape of the intermediate film 11C.
- An intermediate film 11D according to the third modification shown in FIG. 5 includes a first layer 1D having two portions whose cross-sectional shape in the thickness direction is rectangular, and one portion whose cross-sectional shape in the thickness direction is wedge-shaped, A second layer 2D having a uniform thickness and a third layer 3D having a uniform thickness are provided.
- the first layer 1D is arranged between the second layer 2D and the third layer 3D and is sandwiched between them.
- the first layer 1D has a first thickness uniform portion, a thickness increase portion, and a second thickness uniform portion from the one end 11a to the other end 11b. Accordingly, the intermediate film 11D has the first uniform thickness portion 11Dx1, the thick increase portion 11Dy, and the second uniform thickness portion 11Dx2 from the one end 11a to the other end 11b.
- the thickness of the first layer 1D is thinner on the one end 11a side than on the other end 11b side. Therefore, the intermediate film 11D has a thin region and a thick region.
- An intermediate film 11E according to the fourth modification shown in FIG. 6 includes a first layer 1E having a rectangular cross-sectional shape in the thickness direction, two portions having a rectangular cross-sectional shape in the thickness direction, and a cross-sectional shape in the thickness direction. And a second layer 2E having one portion that is wedge-shaped. The second layer 2E is disposed on the first surface side of the first layer 1E and laminated.
- the second layer 2E has a first thickness uniform part, a thickness increase part, and a second thickness uniform part from the one end 11a to the other end 11b. Therefore, the intermediate film 11E has the first uniform thickness portion 11Ex1, the thick increase portion 11Ey, and the second uniform thickness portion 11Ex2 from the one end 11a to the other end 11b.
- the thickness of the second layer 2E is thinner on the one end 11a side than on the other end 11b side. Therefore, the intermediate film 11E has a thin region and a thick region.
- the intermediate film 11F according to the fifth modification shown in FIG. 7 includes a first layer 1F having a rectangular cross-sectional shape in the thickness direction, three portions having a rectangular cross-sectional shape in the thickness direction, and a cross-sectional shape in the thickness direction.
- the first layer 1F is disposed between the second layer 2F and the third layer 3F, and is sandwiched between them.
- Each of the second layer 2F and the third layer 3F has a first thickness uniform portion, a first thickness increase portion, a second thickness uniform portion, and a second thickness increase from the one end 11a to the other end 11b. It has a part and a third uniform thickness part. Therefore, the intermediate film 11F has a first thickness uniform region 11Fx1, a first thickness increase region 11Fy1, a second thickness uniform region 11Fx2, a second thickness increase region 11Fy2, and the other end 11b from the one end 11a to the other end 11b. It has the 3rd thickness uniform site
- the thickness of the second layer 2F and the third layer 3F is thinner on the one end 11a side than on the other end 11b side. Accordingly, the intermediate film 11F has a thin region and a thick region.
- the intermediate film may have a colored band in a part of the area.
- the intermediate film may have a colored region in a partial region.
- the surface layer preferably has a colored band or a colored region.
- the intermediate layer may have a colored band or a colored region.
- the colored band or colored region can be formed, for example, by blending a colorant into a predetermined region when the intermediate film is extruded or when each layer of the intermediate film is extruded.
- the thickness of the intermediate film is not particularly limited.
- the thickness of the intermediate film indicates the total thickness of each layer constituting the intermediate film. Therefore, in the case of the multilayer intermediate film 11, the thickness of the intermediate film 11 indicates the total thickness of the first layer 1, the second layer 2, and the third layer 3.
- the maximum thickness of the interlayer film is preferably 0.1 mm or more, more preferably 0.25 mm or more, still more preferably 0.5 mm or more, particularly preferably 0. It is 8 mm or more, preferably 3 mm or less, more preferably 2 mm or less, still more preferably 1.5 mm or less, and particularly preferably 1.2 mm or less.
- the intermediate film has a minimum thickness in a region of a distance of 0X to 0.2X from one end to the inside, and 0X from the other end to the inside.
- the intermediate film has a maximum thickness in a region having a distance of ⁇ 0.2X
- the intermediate film has a minimum thickness in a region having a distance of 0X to 0.1X from one end to the inside, and from the other end to the inside. It is more preferable to have the maximum thickness in a region with a distance of 0X to 0.1X.
- one end of the intermediate film has a minimum thickness and the other end of the intermediate film has a maximum thickness.
- one end 11a has a minimum thickness and the other end 11b has a maximum thickness.
- the maximum thickness of the surface layer is preferably 0.001 mm or more, more preferably 0.2 mm or more, still more preferably 0.3 mm or more, preferably Is 1 mm or less, more preferably 0.8 mm or less.
- the maximum thickness of the layer (intermediate layer) disposed between the two surface layers is preferably 0.001 mm or more, more preferably 0.1 mm or more. More preferably, it is 0.2 mm or more, preferably 0.8 mm or less, more preferably 0.6 mm or less, and still more preferably 0.3 mm or less.
- the distance X between one end and the other end of the intermediate film is preferably 3 m or less, more preferably 2 m or less, particularly preferably 1.5 m or less, preferably 0.5 m or more, more preferably 0.8 m or more, Especially preferably, it is 1 m or more.
- the intermediate film according to the present invention has a single-layer structure or a two-layer structure.
- the intermediate film according to the present invention may have a single-layer structure, may have a structure of two or more layers, or may have a structure of three or more layers.
- the intermediate film according to the present invention includes a first layer.
- the intermediate film according to the present invention may be a single-layer intermediate film including only the first layer, or may be a multilayer intermediate film including the first layer and another layer.
- the intermediate film may have a structure of two or more layers, and may include a second layer in addition to the first layer.
- the intermediate film preferably includes the second layer as a surface layer in the intermediate film.
- the second layer is disposed on the first surface side of the first layer.
- the first layer and the second layer may be directly laminated, or another layer may be disposed between the first layer and the second layer. .
- the intermediate film may have a structure of three or more layers, and may include a third layer in addition to the first layer and the second layer.
- the intermediate film preferably includes the third layer as a surface layer in the intermediate film.
- the third layer is disposed on the second surface side opposite to the first surface of the first layer.
- the first layer is disposed between the second layer and the third layer.
- the first layer and the third layer may be directly laminated, or another layer may be disposed between the first layer and the third layer. .
- the interlayer film (each layer) preferably contains a thermoplastic resin (hereinafter may be referred to as a thermoplastic resin (0)).
- a thermoplastic resin (0) a polyvinyl acetal resin (hereinafter referred to as a polyvinyl acetal resin (hereinafter referred to as a “polyvinyl acetal resin”)). 0)) may be included.
- the first layer preferably contains a thermoplastic resin (hereinafter may be referred to as a thermoplastic resin (1)), and as the thermoplastic resin (1), a polyvinyl acetal resin (hereinafter referred to as a polyvinyl acetal resin ( 1)) may be included.
- the second layer preferably contains a thermoplastic resin (hereinafter may be referred to as a thermoplastic resin (2)), and as the thermoplastic resin (2), a polyvinyl acetal resin (hereinafter, a polyvinyl acetal resin ( 2) may be included.
- the third layer preferably contains a thermoplastic resin (hereinafter sometimes referred to as a thermoplastic resin (3)), and as the thermoplastic resin (3), a polyvinyl acetal resin (hereinafter referred to as a polyvinyl acetal resin ( 3)) may be included.
- the thermoplastic resin (1), the thermoplastic resin (2) and the thermoplastic resin (3) may be the same or different, but the sound insulation is further enhanced.
- the thermoplastic resin (1) is preferably different from the thermoplastic resin (2) and the thermoplastic resin (3).
- the polyvinyl acetal resin (1), the polyvinyl acetal resin (2), and the polyvinyl acetal resin (3) may be the same or different, but the sound insulation is further enhanced.
- the polyvinyl acetal resin (1) is preferably different from the polyvinyl acetal resin (2) and the polyvinyl acetal resin (3).
- Each of the thermoplastic resin (0), the thermoplastic resin (1), the thermoplastic resin (2), and the thermoplastic resin (3) may be used alone or in combination of two or more. May be.
- the said polyvinyl acetal resin (0), the said polyvinyl acetal resin (1), the said polyvinyl acetal resin (2), and the said polyvinyl acetal resin (3), respectively only 1 type may be used and 2 or more types are used together. May be.
- thermoplastic resin examples include polyvinyl acetal resin, ethylene-vinyl acetate copolymer resin, ethylene-acrylic acid copolymer resin, polyurethane resin, and polyvinyl alcohol resin. Thermoplastic resins other than these may be used.
- the thermoplastic resin is preferably a polyvinyl acetal resin.
- the polyvinyl acetal resin can be produced, for example, by acetalizing polyvinyl alcohol (PVA) with an aldehyde.
- PVA polyvinyl alcohol
- the polyvinyl acetal resin is preferably an acetalized product of polyvinyl alcohol.
- the polyvinyl alcohol can be obtained, for example, by saponifying polyvinyl acetate.
- the saponification degree of the polyvinyl alcohol is generally in the range of 70 to 99.9 mol%.
- the average degree of polymerization of the polyvinyl alcohol (PVA) is preferably 200 or more, more preferably 500 or more, still more preferably 1500 or more, still more preferably 1600 or more, particularly preferably 2600 or more, most preferably 2700 or more, preferably It is 5000 or less, more preferably 4000 or less, and still more preferably 3500 or less.
- the average degree of polymerization is not less than the above lower limit, the penetration resistance of the laminated glass is further enhanced.
- the average degree of polymerization is not more than the above upper limit, the intermediate film can be easily molded.
- the average degree of polymerization of the polyvinyl alcohol is determined by a method based on JIS K6726 “Testing method for polyvinyl alcohol”.
- the carbon number of the acetal group contained in the polyvinyl acetal resin is not particularly limited.
- the aldehyde used when manufacturing the said polyvinyl acetal resin is not specifically limited.
- the acetal group in the polyvinyl acetal resin preferably has 3 to 5 carbon atoms, more preferably 3 or 4. When the carbon number of the acetal group in the polyvinyl acetal resin is 3 or more, the glass transition temperature of the intermediate film is sufficiently low.
- the aldehyde is not particularly limited. In general, aldehydes having 1 to 10 carbon atoms are preferably used. Examples of the aldehyde having 1 to 10 carbon atoms include propionaldehyde, n-butyraldehyde, isobutyraldehyde, n-valeraldehyde, 2-ethylbutyraldehyde, n-hexylaldehyde, n-octylaldehyde, and n-nonylaldehyde. N-decylaldehyde, formaldehyde, acetaldehyde, benzaldehyde and the like.
- Propionaldehyde, n-butyraldehyde, isobutyraldehyde, n-hexylaldehyde or n-valeraldehyde is preferred, propionaldehyde, n-butyraldehyde or isobutyraldehyde is more preferred, and n-butyraldehyde is still more preferred.
- the said aldehyde only 1 type may be used and 2 or more types may be used together.
- the hydroxyl group content (hydroxyl group amount) of the polyvinyl acetal resin (0) is preferably 15 mol% or more, more preferably 18 mol% or more, preferably 40 mol% or less, more preferably 35 mol% or less.
- the hydroxyl group content is at least the above lower limit, the adhesive strength of the interlayer film is further increased. Further, when the hydroxyl group content is not more than the above upper limit, the flexibility of the interlayer film is increased, and the handling of the interlayer film is facilitated.
- the hydroxyl group content (hydroxyl content) of the polyvinyl acetal resin (1) is preferably 17 mol% or more, more preferably 20 mol% or more, still more preferably 22 mol% or more, preferably 28 mol% or less, more preferably. Is 27 mol% or less, more preferably 25 mol% or less, and particularly preferably 24 mol% or less.
- the hydroxyl group content is equal to or higher than the lower limit, the mechanical strength of the interlayer film is further increased.
- the hydroxyl group content of the polyvinyl acetal resin (1) is 20 mol% or more, the reaction efficiency is high and the productivity is excellent, and when it is 28 mol% or less, the sound insulation of the laminated glass is further enhanced.
- the hydroxyl group content is not more than the above upper limit, the flexibility of the interlayer film is increased, and the handling of the interlayer film is facilitated.
- the content of each hydroxyl group in the polyvinyl acetal resin (2) and the polyvinyl acetal resin (3) is preferably 25 mol% or more, more preferably 28 mol% or more, more preferably 30 mol% or more, and still more preferably. 31.5 mol% or more, more preferably 32 mol% or more, particularly preferably 33 mol% or more, preferably 38 mol% or less, more preferably 37 mol% or less, still more preferably 36.5 mol% or less, particularly preferably Is 36 mol% or less.
- the hydroxyl group content is at least the above lower limit, the adhesive strength of the interlayer film is further increased. Further, when the hydroxyl group content is not more than the above upper limit, the flexibility of the interlayer film is increased, and the handling of the interlayer film is facilitated.
- the hydroxyl group content of the polyvinyl acetal resin (1) is preferably lower than the hydroxyl group content of the polyvinyl acetal resin (2). From the viewpoint of further increasing the sound insulation, the hydroxyl group content of the polyvinyl acetal resin (1) is preferably lower than the hydroxyl group content of the polyvinyl acetal resin (3).
- the absolute value of the difference between the hydroxyl content of the polyvinyl acetal resin (3) is preferably 1 mol% or more, more preferably 5 mol% or more, still more preferably 9 mol% or more. Particularly preferred is 10 mol% or more, and most preferred is 12 mol% or more.
- the absolute value of the difference from the hydroxyl group content of the acetal resin (3) is preferably 20 mol% or less.
- the hydroxyl group content of the polyvinyl acetal resin is a value indicating the mole fraction obtained by dividing the amount of ethylene groups to which the hydroxyl group is bonded by the total amount of ethylene groups in the main chain, as a percentage.
- the amount of the ethylene group to which the hydroxyl group is bonded can be measured, for example, according to JIS K6728 “Testing method for polyvinyl butyral”.
- the degree of acetylation (acetyl group amount) of the polyvinyl acetal resin (0) is preferably 0.1 mol% or more, more preferably 0.3 mol% or more, still more preferably 0.5 mol% or more, preferably 30.
- the mol% or less more preferably 25 mol% or less, still more preferably 20 mol% or less.
- the acetylation degree is not less than the above lower limit, the compatibility between the polyvinyl acetal resin and the plasticizer is increased.
- the acetylation degree is not more than the above upper limit, the moisture resistance of the interlayer film and the laminated glass is increased.
- the degree of acetylation (acetyl group amount) of the polyvinyl acetal resin (1) is preferably 0.01 mol% or more, more preferably 0.1 mol% or more, still more preferably 7 mol% or more, still more preferably 9 It is at least mol%, preferably at most 30 mol%, more preferably at most 25 mol%, further preferably at most 24 mol%, particularly preferably at most 20 mol%.
- the acetylation degree is not less than the above lower limit, the compatibility between the polyvinyl acetal resin and the plasticizer is increased.
- the acetylation degree is not more than the above upper limit, the moisture resistance of the interlayer film and the laminated glass is increased.
- the degree of acetylation of the polyvinyl acetal resin (1) is 0.1 mol% or more and 25 mol% or less, the penetration resistance is excellent.
- Each degree of acetylation of the polyvinyl acetal resin (2) and the polyvinyl acetal resin (3) is preferably 0.01 mol% or more, more preferably 0.5 mol% or more, preferably 10 mol% or less, more preferably. Is 2 mol% or less.
- the acetylation degree is not less than the above lower limit, the compatibility between the polyvinyl acetal resin and the plasticizer is increased.
- the acetylation degree is not more than the above upper limit, the moisture resistance of the interlayer film and the laminated glass is increased.
- the degree of acetylation is a value obtained by dividing the amount of ethylene groups to which the acetyl group is bonded by the total amount of ethylene groups in the main chain, as a percentage.
- the amount of ethylene group to which the acetyl group is bonded can be measured, for example, according to JIS K6728 “Testing method for polyvinyl butyral”.
- the degree of acetalization of the polyvinyl acetal resin (0) is preferably 60 mol% or more, more preferably 63 mol% or more, preferably 85 mol% or less, more preferably It is 75 mol% or less, more preferably 70 mol% or less.
- the degree of acetalization is not less than the above lower limit, the compatibility between the polyvinyl acetal resin and the plasticizer increases.
- the degree of acetalization is less than or equal to the above upper limit, the reaction time required for producing a polyvinyl acetal resin is shortened.
- the degree of acetalization of the polyvinyl acetal resin (1) is preferably 47 mol% or more, more preferably 60 mol% or more, preferably 85 mol% or less, more preferably It is 80 mol% or less, More preferably, it is 75 mol% or less.
- the degree of acetalization is not less than the above lower limit, the compatibility between the polyvinyl acetal resin and the plasticizer increases.
- the degree of acetalization is less than or equal to the above upper limit, the reaction time required for producing a polyvinyl acetal resin is shortened.
- the degree of acetalization (degree of butyralization in the case of polyvinyl butyral resin) of the polyvinyl acetal resin (2) and the polyvinyl acetal resin (3) is preferably 55 mol% or more, more preferably 60 mol% or more, preferably Is 75 mol% or less, more preferably 71 mol% or less.
- degree of acetalization is not less than the above lower limit, the compatibility between the polyvinyl acetal resin and the plasticizer increases.
- the degree of acetalization is less than or equal to the above upper limit, the reaction time required for producing a polyvinyl acetal resin is shortened.
- the degree of acetalization is the value obtained by subtracting the amount of ethylene groups bonded with hydroxyl groups and the amount of ethylene groups bonded with acetyl groups from the total amount of ethylene groups of the main chain. It is a value indicating the mole fraction obtained by dividing by the percentage.
- the degree of acetalization can be calculated by a method based on JIS K6728 “Testing methods for polyvinyl butyral” or a method based on ASTM D1396-92.
- the hydroxyl group content (hydroxyl content), acetalization degree (butyralization degree), and acetylation degree are preferably calculated from results measured by a method in accordance with JIS K6728 “Testing methods for polyvinyl butyral”. However, measurement by ASTM D1396-92 may be used.
- the polyvinyl acetal resin is a polyvinyl butyral resin
- the hydroxyl group content (hydroxyl amount), the acetalization degree (butyralization degree), and the acetylation degree are determined in accordance with JIS K6728 “Testing methods for polyvinyl butyral”. It can be calculated from the results measured by
- the interlayer film according to the present invention preferably includes a plasticizer (hereinafter, sometimes referred to as a plasticizer (0)).
- the first layer preferably contains a plasticizer (hereinafter sometimes referred to as a plasticizer (1)).
- the second layer preferably contains a plasticizer (hereinafter sometimes referred to as a plasticizer (2)).
- the third layer preferably contains a plasticizer (hereinafter may be referred to as a plasticizer (3)).
- the intermediate film particularly preferably contains a plasticizer.
- the layer containing the polyvinyl acetal resin preferably contains a plasticizer.
- the plasticizer is not particularly limited.
- a conventionally known plasticizer can be used as the plasticizer.
- As for the said plasticizer only 1 type may be used and 2 or more types may be used together.
- plasticizer examples include organic ester plasticizers such as monobasic organic acid esters and polybasic organic acid esters, and organic phosphate plasticizers such as organic phosphoric acid plasticizers and organic phosphorous acid plasticizers. .
- organic ester plasticizers are preferred.
- the plasticizer is preferably a liquid plasticizer.
- Examples of the monobasic organic acid ester include glycol esters obtained by a reaction between glycol and a monobasic organic acid.
- Examples of the glycol include triethylene glycol, tetraethylene glycol, and tripropylene glycol.
- Examples of the monobasic organic acid include butyric acid, isobutyric acid, caproic acid, 2-ethylbutyric acid, heptylic acid, n-octylic acid, 2-ethylhexylic acid, n-nonylic acid, and decylic acid.
- polybasic organic acid ester examples include ester compounds of a polybasic organic acid and an alcohol having a linear or branched structure having 4 to 8 carbon atoms.
- polybasic organic acid examples include adipic acid, sebacic acid, and azelaic acid.
- organic ester plasticizer examples include triethylene glycol di-2-ethylpropanoate, triethylene glycol di-2-ethylbutyrate, triethylene glycol di-2-ethylhexanoate, triethylene glycol dicaprylate, Triethylene glycol di-n-octanoate, triethylene glycol di-n-heptanoate, tetraethylene glycol di-n-heptanoate, dibutyl sebacate, dioctyl azelate, dibutyl carbitol adipate, ethylene glycol di-2-ethylbutyrate, 1,3-propylene glycol di-2-ethyl butyrate, 1,4-butylene glycol di-2-ethyl butyrate, diethylene glycol di-2-ethyl butyrate, diethylene glycol di-2-ethyl Hexanoate, dipropylene glycol di-2-ethylbutyrate, triethylene glycol di-2-eth
- organic phosphate plasticizer examples include tributoxyethyl phosphate, isodecylphenyl phosphate, triisopropyl phosphate, and the like.
- the plasticizer is preferably a diester plasticizer represented by the following formula (1).
- R1 and R2 each represents an organic group having 5 to 10 carbon atoms
- R3 represents an ethylene group, an isopropylene group or an n-propylene group
- p represents an integer of 3 to 10
- R1 and R2 in the above formula (1) are each preferably an organic group having 6 to 10 carbon atoms.
- the plasticizer preferably contains triethylene glycol di-2-ethylhexanoate (3GO) or triethylene glycol di-2-ethylbutyrate (3GH). Triethylene glycol di-2-ethylhexanoate It is more preferable to contain.
- the content of the plasticizer (0) with respect to 100 parts by weight of the thermoplastic resin (0) in the intermediate film is preferably 25 parts by weight or more, more preferably 30 parts by weight or more, preferably 100 parts by weight or less. Is 60 parts by weight or less, more preferably 50 parts by weight or less.
- the content of the plasticizer (0) is not less than the above lower limit, the penetration resistance of the laminated glass is further enhanced.
- the content of the plasticizer (0) is not more than the above upper limit, the transparency of the interlayer film is further increased.
- the content of the plasticizer (1) (hereinafter sometimes referred to as the content (1)) with respect to 100 parts by weight of the thermoplastic resin (1) is preferably 50 parts by weight or more, more preferably 55 parts by weight. More preferably, it is 60 parts by weight or more, preferably 100 parts by weight or less, more preferably 90 parts by weight or less, still more preferably 85 parts by weight or less, and particularly preferably 80 parts by weight or less.
- the content (1) is not less than the above lower limit, the flexibility of the intermediate film is increased, and the handling of the intermediate film is facilitated.
- the content (1) is not more than the above upper limit, the penetration resistance of the laminated glass is further enhanced.
- the content of the agent (3) (hereinafter sometimes referred to as “content (3)”) is preferably 10 parts by weight or more, more preferably 15 parts by weight or more, still more preferably 20 parts by weight or more, particularly preferably. Is 24 parts by weight or more, preferably 40 parts by weight or less, more preferably 35 parts by weight or less, still more preferably 32 parts by weight or less, and particularly preferably 30 parts by weight or less.
- content (2) and the content (3) are equal to or higher than the lower limit, the flexibility of the intermediate film is increased and the handling of the intermediate film is facilitated.
- the content (2) and the content (3) are not more than the upper limit, the penetration resistance of the laminated glass is further enhanced.
- the content (1) is preferably greater than the content (2), and the content (1) is preferably greater than the content (3).
- the intermediate film preferably contains a heat shielding compound.
- the first layer preferably contains a heat shielding compound.
- the second layer preferably contains a heat shielding compound.
- the third layer preferably includes a heat shielding compound.
- the said heat-shielding compound only 1 type may be used and 2 or more types may be used together.
- the thermal barrier compound preferably contains at least one component X among phthalocyanine compounds, naphthalocyanine compounds and anthracocyanine compounds, or preferably contains thermal barrier particles. In this case, both the component X and the heat shielding particles may be included.
- the intermediate film preferably includes at least one component X among a phthalocyanine compound, a naphthalocyanine compound, and an anthracocyanine compound.
- the first layer preferably contains the component X.
- the second layer preferably contains the component X.
- the third layer preferably contains the component X.
- the component X is a heat shielding compound. As for the said component X, only 1 type may be used and 2 or more types may be used together.
- the component X is not particularly limited.
- component X conventionally known phthalocyanine compounds, naphthalocyanine compounds and anthracocyanine compounds can be used.
- Examples of the component X include phthalocyanine, a derivative of phthalocyanine, naphthalocyanine, a derivative of naphthalocyanine, an anthocyanin, and an anthocyanin derivative.
- the phthalocyanine compound and the phthalocyanine derivative preferably each have a phthalocyanine skeleton.
- the naphthalocyanine compound and the naphthalocyanine derivative preferably each have a naphthalocyanine skeleton. It is preferable that each of the anthocyanin compound and the derivative of the anthracyanine has an anthracyanine skeleton.
- the component X is preferably at least one selected from the group consisting of phthalocyanine, phthalocyanine derivatives, naphthalocyanine, and naphthalocyanine derivatives. More preferably, it is at least one of phthalocyanine and phthalocyanine derivatives.
- the component X preferably contains a vanadium atom or a copper atom.
- the component X preferably contains a vanadium atom, and preferably contains a copper atom.
- the component X is more preferably at least one of a phthalocyanine containing a vanadium atom or a copper atom and a phthalocyanine derivative containing a vanadium atom or a copper atom.
- the component X preferably has a structural unit in which an oxygen atom is bonded to a vanadium atom.
- the content of the component X is preferably 0.001% by weight. Or more, more preferably 0.005% by weight or more, still more preferably 0.01% by weight or more, particularly preferably 0.02% by weight or more, preferably 0.2% by weight or less, more preferably 0.1% by weight or less. Further, it is more preferably 0.05% by weight or less, particularly preferably 0.04% by weight or less.
- the content of the component X is not less than the above lower limit and not more than the above upper limit, the heat shielding property is sufficiently high and the visible light transmittance is sufficiently high.
- the visible light transmittance can be 70% or more.
- Thermal barrier particles The intermediate film preferably contains heat shielding particles.
- the first layer preferably contains the heat shielding particles.
- the second layer preferably includes the heat shielding particles.
- the third layer preferably contains the heat shielding particles.
- the heat shielding particles are heat shielding compounds. By using heat shielding particles, infrared rays (heat rays) can be effectively blocked. As for the said heat-shielding particle, only 1 type may be used and 2 or more types may be used together.
- the heat shielding particles are more preferably metal oxide particles.
- the heat shielding particles are preferably particles (metal oxide particles) formed of a metal oxide.
- Infrared rays having a wavelength longer than 780 nm longer than visible light have a smaller amount of energy than ultraviolet rays.
- infrared rays have a large thermal effect, and when infrared rays are absorbed by a substance, they are released as heat. For this reason, infrared rays are generally called heat rays.
- heat shielding particles By using the heat shielding particles, infrared rays (heat rays) can be effectively blocked.
- the heat shielding particles mean particles that can absorb infrared rays.
- heat shielding particles include aluminum-doped tin oxide particles, indium-doped tin oxide particles, antimony-doped tin oxide particles (ATO particles), gallium-doped zinc oxide particles (GZO particles), and indium-doped zinc oxide particles (IZO particles).
- Aluminum doped zinc oxide particles (AZO particles), niobium doped titanium oxide particles, sodium doped tungsten oxide particles, cesium doped tungsten oxide particles, thallium doped tungsten oxide particles, rubidium doped tungsten oxide particles, tin doped indium oxide particles (ITO particles) And metal oxide particles such as tin-doped zinc oxide particles and silicon-doped zinc oxide particles, and lanthanum hexaboride (LaB 6 ) particles. Heat shielding particles other than these may be used.
- Metal oxide particles are preferred because of their high heat ray shielding function, ATO particles, GZO particles, IZO particles, ITO particles or tungsten oxide particles are more preferred, and ITO particles or tungsten oxide particles are particularly preferred.
- tin-doped indium oxide particles (ITO particles) are preferable, and tungsten oxide particles are also preferable because they have a high heat ray shielding function and are easily available.
- the tungsten oxide particles are preferably metal-doped tungsten oxide particles.
- the “tungsten oxide particles” include metal-doped tungsten oxide particles. Specific examples of the metal-doped tungsten oxide particles include sodium-doped tungsten oxide particles, cesium-doped tungsten oxide particles, thallium-doped tungsten oxide particles, and rubidium-doped tungsten oxide particles.
- cesium-doped tungsten oxide particles are particularly preferable.
- the cesium-doped tungsten oxide particles are preferably tungsten oxide particles represented by the formula: Cs 0.33 WO 3 .
- the average particle diameter of the heat shielding particles is preferably 0.01 ⁇ m or more, more preferably 0.02 ⁇ m or more, preferably 0.1 ⁇ m or less, more preferably 0.05 ⁇ m or less.
- the average particle size is not less than the above lower limit, the heat ray shielding property is sufficiently increased.
- the average particle size is not more than the above upper limit, the dispersibility of the heat shielding particles is increased.
- the above “average particle diameter” indicates the volume average particle diameter.
- the average particle diameter can be measured using a particle size distribution measuring device (“UPA-EX150” manufactured by Nikkiso Co., Ltd.) or the like.
- the content of the heat shielding particles (particularly the content of tungsten oxide particles) in 100% by weight of the intermediate film or 100% by weight of the layer containing the heat shielding particles (first layer, second layer or third layer).
- the amount is preferably 0.01% by weight or more, more preferably 0.1% by weight or more, still more preferably 1% by weight or more, particularly preferably 1.5% by weight or more, preferably 6% by weight or less, more preferably Is not more than 5.5% by weight, more preferably not more than 4% by weight, particularly preferably not more than 3.5% by weight, most preferably not more than 3% by weight.
- the content of the heat shielding particles is not less than the above lower limit and not more than the above upper limit, the heat shielding property is sufficiently high and the visible light transmittance is sufficiently high.
- the intermediate film preferably contains at least one metal salt (hereinafter sometimes referred to as metal salt M) among alkali metal salts, alkaline earth metal salts, and magnesium salts.
- the first layer preferably includes the metal salt M.
- the second layer preferably contains the metal salt M.
- the third layer preferably contains the metal salt M.
- Use of the metal salt M makes it easy to control the adhesion between the interlayer film and a laminated glass member such as a glass plate or the adhesion between the layers in the interlayer film.
- the said metal salt M only 1 type may be used and 2 or more types may be used together.
- the metal salt M preferably contains at least one metal selected from the group consisting of Li, Na, K, Rb, Cs, Mg, Ca, Sr and Ba.
- the metal salt contained in the interlayer film preferably contains at least one metal of K and Mg.
- the metal salt M is an alkali metal salt of an organic acid having 2 to 16 carbon atoms, an alkaline earth metal salt of an organic acid having 2 to 16 carbon atoms, or a magnesium salt of an organic acid having 2 to 16 carbon atoms. Is more preferable, and it is more preferably a carboxylic acid magnesium salt having 2 to 16 carbon atoms or a carboxylic acid potassium salt having 2 to 16 carbon atoms.
- magnesium salt of carboxylic acid having 2 to 16 carbon atoms and the potassium salt of carboxylic acid having 2 to 16 carbon atoms include, but are not limited to, for example, magnesium acetate, potassium acetate, magnesium propionate, potassium propionate, 2-ethylbutyric acid
- magnesium, potassium 2-ethylbutanoate, magnesium 2-ethylhexanoate and potassium 2-ethylhexanoate examples include magnesium, potassium 2-ethylbutanoate, magnesium 2-ethylhexanoate and potassium 2-ethylhexanoate.
- the total content of Mg and K in the intermediate film containing the metal salt M or the layer containing the metal salt M (the first layer, the second layer, or the third layer) is preferably 5 ppm or more. Preferably it is 10 ppm or more, More preferably, it is 20 ppm or more, Preferably it is 300 ppm or less, More preferably, it is 250 ppm or less, More preferably, it is 200 ppm or less.
- the adhesion between the interlayer film and a laminated glass member such as a glass plate or the adhesion between each layer in the interlayer film can be controlled even better. .
- the intermediate film preferably contains an ultraviolet shielding agent.
- the first layer preferably contains an ultraviolet shielding agent.
- the second layer preferably contains an ultraviolet shielding agent.
- the third layer preferably contains an ultraviolet shielding agent.
- the ultraviolet shielding agent includes an ultraviolet absorber.
- the ultraviolet shielding agent is preferably an ultraviolet absorber.
- the ultraviolet shielding agent examples include an ultraviolet shielding agent containing a metal atom, an ultraviolet shielding agent containing a metal oxide, an ultraviolet shielding agent having a benzotriazole structure (benzotriazole compound), and an ultraviolet shielding agent having a benzophenone structure (benzophenone compound). ), UV screening agent having triazine structure (triazine compound), UV screening agent having malonate ester structure (malonic acid ester compound), UV screening agent having oxalic acid anilide structure (oxalic acid anilide compound) and benzoate structure Examples thereof include an ultraviolet shielding agent (benzoate compound).
- Examples of the ultraviolet shielding agent containing a metal atom include platinum particles, particles having platinum particles coated with silica, palladium particles, and particles having palladium particles coated with silica.
- the ultraviolet shielding agent is preferably not a heat shielding particle.
- the ultraviolet shielding agent is preferably an ultraviolet shielding agent having a benzotriazole structure, an ultraviolet shielding agent having a benzophenone structure, an ultraviolet shielding agent having a triazine structure or an ultraviolet shielding agent having a benzoate structure, more preferably a benzotriazole structure.
- an ultraviolet shielding agent having a benzotriazole structure more preferably an ultraviolet shielding agent having a benzotriazole structure.
- Examples of the ultraviolet shielding agent containing the metal oxide include zinc oxide, titanium oxide, and cerium oxide. Furthermore, the surface may be coat
- the insulating metal oxide examples include silica, alumina and zirconia.
- the insulating metal oxide has a band gap energy of 5.0 eV or more, for example.
- Examples of the ultraviolet screening agent having the benzotriazole structure include 2- (2′-hydroxy-5′-methylphenyl) benzotriazole (“TinvinP” manufactured by BASF), 2- (2′-hydroxy-3 ′, 5′-di-t-butylphenyl) benzotriazole (“Tinvin 320” manufactured by BASF), 2- (2′-hydroxy-3′-t-butyl-5-methylphenyl) -5-chlorobenzotriazole (BASF) And “Tinuvin 326” manufactured by BASF, etc.) and the like.
- the ultraviolet shielding agent is preferably an ultraviolet shielding agent having a benzotriazole structure containing a halogen atom, and may be an ultraviolet shielding agent having a benzotriazole structure containing a chlorine atom. More preferred.
- Examples of the ultraviolet shielding agent having the benzophenone structure include octabenzone (“Chimasorb 81” manufactured by BASF).
- UV shielding agent having the triazine structure examples include “LA-F70” manufactured by ADEKA and 2- (4,6-diphenyl-1,3,5-triazin-2-yl) -5-[(hexyl). Oxy] -phenol (“Tinuvin 1577FF” manufactured by BASF) and the like.
- UV screening agent having a malonic ester structure examples include dimethyl 2- (p-methoxybenzylidene) malonate, tetraethyl-2,2- (1,4-phenylenedimethylidene) bismalonate, and 2- (p-methoxybenzylidene).
- 2- (p-methoxybenzylidene) malonate examples include dimethyl 2- (p-methoxybenzylidene) malonate, tetraethyl-2,2- (1,4-phenylenedimethylidene) bismalonate, and 2- (p-methoxybenzylidene).
- Examples of commercially available ultraviolet screening agents having a malonic ester structure include Hostavin B-CAP, Hostavin PR-25, and Hostavin PR-31 (all manufactured by Clariant).
- Examples of the ultraviolet shielding agent having the oxalic anilide structure include N- (2-ethylphenyl) -N ′-(2-ethoxy-5-tert-butylphenyl) oxalic acid diamide, N- (2-ethylphenyl)- Oxalic acid diamides having an aryl group substituted on the nitrogen atom such as N ′-(2-ethoxy-phenyl) oxalic acid diamide, 2-ethyl-2′-ethoxy-oxyanilide (“SlandorVSU” manufactured by Clariant)kind.
- ultraviolet shielding agent having the benzoate structure examples include 2,4-di-tert-butylphenyl-3,5-di-tert-butyl-4-hydroxybenzoate (“Tinuvin 120” manufactured by BASF). .
- the intermediate film 100% by weight or a layer containing the ultraviolet shielding agent (first layer, second layer or third layer)
- the content of the ultraviolet screening agent and the content of the benzotriazole compound are preferably 0.1% by weight or more, more preferably 0.2% by weight or more, and further preferably 0.3% by weight or more. It is particularly preferably 0.5% by weight or more, preferably 2.5% by weight or less, more preferably 2% by weight or less, still more preferably 1% by weight or less, particularly preferably 0.8% by weight or less.
- the content of the ultraviolet shielding agent is 0.2% by weight or more, thereby reducing the visible light transmittance after the passage of the intermediate film and the laminated glass. Remarkably suppressed.
- the intermediate film preferably contains an antioxidant.
- the first layer preferably contains an antioxidant.
- the second layer preferably contains an antioxidant.
- the third layer preferably contains an antioxidant. As for the said antioxidant, only 1 type may be used and 2 or more types may be used together.
- antioxidants examples include phenol-based antioxidants, sulfur-based antioxidants, and phosphorus-based antioxidants.
- the phenolic antioxidant is an antioxidant having a phenol skeleton.
- the sulfur-based antioxidant is an antioxidant containing a sulfur atom.
- the phosphorus antioxidant is an antioxidant containing a phosphorus atom.
- the antioxidant is preferably a phenolic antioxidant or a phosphorus antioxidant.
- phenolic antioxidant examples include 2,6-di-t-butyl-p-cresol (BHT), butylhydroxyanisole (BHA), 2,6-di-t-butyl-4-ethylphenol, stearyl- ⁇ - (3,5-di-t-butyl-4-hydroxyphenyl) propionate, 2,2′-methylenebis- (4-methyl-6-butylphenol), 2,2′-methylenebis- (4-ethyl-6) -T-butylphenol), 4,4'-butylidene-bis- (3-methyl-6-t-butylphenol), 1,1,3-tris- (2-methyl-hydroxy-5-t-butylphenyl) butane Tetrakis [methylene-3- (3 ′, 5′-butyl-4-hydroxyphenyl) propionate] methane, 1,3,3-tris- (2-methyl-4-hydro) Loxy-5-t-butylphenol) butane, 1,3,5-trimethyl-2,4,6
- Examples of the phosphorus antioxidant include tridecyl phosphite, tris (tridecyl) phosphite, triphenyl phosphite, trinonylphenyl phosphite, bis (tridecyl) pentaerythritol diphosphite, and bis (decyl) pentaerythritol diphos.
- antioxidants examples include “IRGANOX 245” manufactured by BASF, “IRGAFOS 168” manufactured by BASF, “IRGAFOS 38” manufactured by BASF, “Smilizer BHT” manufactured by Sumitomo Chemical Co., Ltd., and Sakai Chemical Industry Examples thereof include “H-BHT” and “IRGANOX 1010” manufactured by BASF.
- a layer in 100% by weight of the interlayer film or containing an antioxidant.
- the content of the antioxidant is preferably 0.1% by weight or more.
- the content of the antioxidant is preferably 2% by weight or less in 100% by weight of the intermediate film or 100% by weight of the layer containing the antioxidant.
- the first layer, the second layer, and the third layer are each added with a flame retardant, an antistatic agent, a pigment, a dye, a moisture-proofing agent, a fluorescent brightening agent, an infrared absorber, and the like as necessary.
- An agent may be included. As for these additives, only 1 type may be used and 2 or more types may be used together.
- FIG. 8 is a cross-sectional view showing an example of laminated glass using the interlayer film for laminated glass shown in FIG.
- the intermediate film 8 includes the intermediate film 11, a first laminated glass member 22, and a second laminated glass member 23.
- the intermediate film 11 is disposed between the first laminated glass member 22 and the second laminated glass member 23 and is sandwiched.
- a first laminated glass member 22 is disposed on the first surface of the intermediate film 11.
- a second laminated glass member 23 is disposed on the second surface opposite to the first surface of the intermediate film 11.
- the laminated glass member examples include a glass plate and a PET (polyethylene terephthalate) film.
- the laminated glass includes not only laminated glass in which an intermediate film is sandwiched between two glass plates, but also laminated glass in which an intermediate film is sandwiched between a glass plate and a PET film or the like.
- Laminated glass is a laminated body provided with a glass plate, and preferably at least one glass plate is used.
- the first laminated glass member and the second laminated glass member are respectively a glass plate or a PET (polyethylene terephthalate) film, and the intermediate film is the first laminated glass member and the second laminated glass member. It is preferable that at least one glass plate is included. It is particularly preferable that both the first laminated glass member and the second laminated glass member are glass plates.
- the glass plate examples include inorganic glass and organic glass.
- the inorganic glass examples include float plate glass, heat ray absorbing plate glass, heat ray reflecting plate glass, polished plate glass, mold plate glass, wire-containing plate glass, and green glass.
- the organic glass is a synthetic resin glass substituted for inorganic glass.
- the organic glass examples include polycarbonate plates and poly (meth) acrylic resin plates.
- the poly (meth) acrylic resin plate examples include a polymethyl (meth) acrylate plate.
- the thicknesses of the first laminated glass member and the second laminated glass member are not particularly limited, but are preferably 1 mm or more and preferably 5 mm or less.
- the thickness of the glass plate is preferably 1 mm or more, and preferably 5 mm or less.
- the thickness of the PET film is preferably 0.03 mm or more, and preferably 0.5 mm or less.
- the method for producing the laminated glass is not particularly limited.
- the intermediate film is sandwiched between the first and second laminated glass members, passed through a pressing roll, or put into a rubber bag and sucked under reduced pressure.
- the air which remains between the 1st laminated glass member and an intermediate film, and the 2nd laminated glass member and an intermediate film is deaerated.
- it is pre-adhered at about 70 to 110 ° C. to obtain a laminate.
- the laminate is put in an autoclave or pressed and pressed at about 120 to 150 ° C. and a pressure of 1 to 1.5 MPa. In this way, a laminated glass can be obtained.
- the laminated glass can be used for automobiles, railway vehicles, aircraft, ships, buildings, and the like.
- the laminated glass is preferably laminated glass for buildings or vehicles, and more preferably laminated glass for vehicles.
- the laminated glass can be used for other purposes.
- the laminated glass can be used for an automobile windshield, side glass, rear glass, roof glass, or the like. Since the heat shielding property is high and the visible light transmittance is high, the laminated glass is suitably used for automobiles.
- the laminated glass is a laminated glass that is a head-up display (HUD).
- measurement information such as speed transmitted from the control unit can be displayed on the windshield from the display unit of the instrument panel. For this reason, the driver
- n-butyraldehyde having 4 carbon atoms is used for acetalization.
- the degree of acetalization degree of butyralization
- the degree of acetylation degree of acetylation
- the hydroxyl group content were measured by a method based on JIS K6728 “Testing methods for polyvinyl butyral”.
- ASTM D1396-92 the same numerical value as the method based on JIS K6728 “Testing method for polyvinyl butyral” was shown.
- Example 1 An intermediate film 11A shown in FIG. 2 was produced.
- composition for forming the first layer (intermediate film): 100 parts by weight of polyvinyl acetal resin (hydroxyl content 23 mol%, acetylation degree 12 mol%, acetalization degree 65 mol%, average polymerization degree 3300), plasticizer (3GO) 60 parts by weight, Tinuvin 326) 0.2 parts by weight and antioxidant (BHT, “H-BHT” manufactured by Sakai Chemical Industry Co., Ltd.) 0.2 parts by weight are sufficiently mixed with a mixing roll to form the first layer. A composition was obtained.
- polyvinyl acetal resin hydroxyl content 23 mol%, acetylation degree 12 mol%, acetalization degree 65 mol%, average polymerization degree 3300
- plasticizer 3GO
- Tinuvin 326 0.2 parts by weight
- antioxidant antioxidant
- Preparation of interlayer film The composition for forming the first layer is extruded using an extruder, and the intermediate film is held at 130 ° C. for 1 minute, and then cooled to 25 ° C., and the intermediate film is wound up to obtain a roll body. It was. A single-layer intermediate film having a first uniform thickness portion, a thickened portion, and a second uniform thickness portion was produced from one end to the other end. A roll body is obtained by winding an intermediate film 125m around a winding core (material: polypropylene with talc) (outer diameter 15cm, height 120cm) manufactured by Koka Polymer Co., Ltd. under a winding tension of 1.3 N / cm. It was.
- a winding core material: polypropylene with talc
- the distance from one end to the other was 1 m.
- the minimum thickness portion exists at the position of 0X from the one end to the other end, and the maximum thickness portion exists at the position of 1X.
- Example 2 A roll body was obtained in the same manner as in Example 1 except that the minimum thickness, wedge angle ⁇ , and maximum thickness of the interlayer film were set as shown in Table 1 below.
- a composition for forming the first layer obtained in Example 1 was prepared.
- the composition for forming the first layer is extruded using an extruder, and the intermediate film is held at 130 ° C. for 1 minute, and then cooled to 25 ° C., and the intermediate film is wound up to obtain a roll body. It was.
- a single-layer intermediate film having only a thickness increasing portion was produced from one end to the other end.
- a roll body is obtained by winding an intermediate film 125m around a winding core (material: polypropylene with talc) (outer diameter 15cm, height 120cm) manufactured by Koka Polymer Co., Ltd. under a winding tension of 1.3 N / cm. It was.
- the distance from one end to the other was 1 m.
- the minimum thickness portion exists at the position of 0X from the one end to the other end, and the maximum thickness portion exists at the position of 1X.
- Comparative Example 2 A roll body was obtained in the same manner as in Comparative Example 1 except that the minimum thickness, wedge angle ⁇ , and maximum thickness in the intermediate film were set as shown in Table 1 below.
- a composition for forming the first layer obtained in Example 1 was prepared.
- the composition for forming the first layer is extruded using an extruder, and the intermediate film is held at 130 ° C. for 1 minute, and then cooled to 25 ° C., and the intermediate film is wound up to obtain a roll body. It was. From one end to the other end, a single-layer intermediate film having one thickness increasing portion and one uniform thickness portion was produced.
- a roll body is obtained by winding an intermediate film 125m around a winding core (material: polypropylene with talc) (outer diameter 15cm, height 120cm) manufactured by Koka Polymer Co., Ltd. under a winding tension of 1.3 N / cm. It was.
- the distance from one end to the other was 1 m.
- the minimum thickness portion exists at the position of 0X from the one end to the other end, and the maximum thickness portion exists at the position of 1X.
- Comparative Example 4 A roll body was obtained in the same manner as in Comparative Example 3 except that the minimum thickness, wedge angle ⁇ , and maximum thickness in the intermediate film were set as shown in Table 1 below.
- Example 5 An intermediate film 11C shown in FIG. 4 was produced.
- composition for forming the first layer 100 parts by weight of polyvinyl acetal resin (hydroxyl content 30.7 mol%, acetylation degree 0.8 mol%, acetalization degree 68.5 mol%, average polymerization degree 1700) and plasticizer (3GO) 60 parts by weight And 0.2 part by weight of an ultraviolet shielding agent (Tinuvin 326) and 0.2 part by weight of an antioxidant (BHT, “H-BHT” manufactured by Sakai Chemical Industry Co., Ltd.) are thoroughly mixed with a mixing roll, A composition for forming a layer was obtained.
- compositions for forming the second and third layers 100 parts by weight of polyvinyl acetal resin (hydroxyl content 30.7 mol%, acetylation degree 0.8 mol%, acetalization degree 68.5 mol%, average polymerization degree 1700) and plasticizer (3GO) 38 parts by weight And 0.2 part by weight of an ultraviolet shielding agent (Tinuvin 326) and 0.2 part by weight of an antioxidant (BHT, “H-BHT” manufactured by Sakai Chemical Industry Co., Ltd.) are sufficiently mixed with a mixing roll, A composition for forming the layer and the third layer was obtained.
- Preparation of interlayer film The composition for forming the first layer and the composition for forming the second layer and the third layer are coextruded using an extruder, and the interlayer film is held at 130 ° C. for 1 minute. After that, the temperature was lowered to 25 ° C., and the intermediate film was wound up to obtain a roll body. A three-layer intermediate film having a first uniform thickness region, a thickened region, and a second uniform thickness region was produced from one end to the other end. A roll body is obtained by winding an intermediate film 125m around a winding core (material: polypropylene with talc) (outer diameter 15cm, height 120cm) manufactured by Koka Polymer Co., Ltd. under a winding tension of 1.3 N / cm. It was.
- a winding core material: polypropylene with talc
- the distance from one end to the other was 1 m.
- the minimum thickness portion exists at the position of 0X from the one end to the other end, and the maximum thickness portion exists at the position of 1X.
- Example 6 A roll body was obtained in the same manner as in Example 5 except that the minimum thickness, wedge angle ⁇ , and maximum thickness of the interlayer film were set as shown in Table 2 below.
- FIG. 10 one end of the intermediate film is located on the near side, and the other end of the intermediate film is located on the far side.
- the position surrounded by the broken line in FIG. 10 is enlarged and shown in FIGS.
- FIG. 11 is a diagram for explaining a state in which roll followability is good. When roll followability is good, both the one end B1a portion and the other end B1b portion of the intermediate film B1 are in contact with the roll.
- FIG. 12 is a diagram for explaining a state in which the roll followability is worse than the state shown in FIG. 11.
- the roll followability is relatively poor, for example, even if one end B2a portion of the intermediate film B2 is in contact with the roll, there is a region where the other end B2b portion is not in contact with the roll, and the other end B2b portion floats. May occur. The smaller the degree of this float, the better. However, in the intermediate film according to the present invention, the float may occur at the other end portion of the intermediate film as long as the degree of the float is small.
- glass slip A pair of glass plates (clear glass, size of 1000 mm ⁇ 900 mm, thickness 1.0 mm) was prepared. An intermediate film having a size corresponding to the size of the glass plate was sandwiched between the pair of glass plates to obtain a laminate. By leaving the obtained laminate for 1 minute, glass slip was determined according to the following criteria.
- Cutability A pair of glass plates (clear glass, 900 mm ⁇ 500 mm size, thickness 2.0 mm) was prepared. An intermediate film having a size corresponding to the size of the glass plate was sandwiched between the pair of glass plates to obtain a laminate. Using the obtained laminate, the cutting performance was evaluated by cutting an intermediate film protruding around the glass with a cutter knife. Cutability was determined according to the following criteria.
- Wrinkles Wrinkles were evaluated by pulling the wrinkle portion of the outermost layer of the roll by hand and observing it visually. Wrinkles were judged according to the following criteria.
- the intermediate film was cut into a size of 1 m ⁇ 1 m.
- the interlayer film was held with four wooden clips (manufactured by Sanwa, length 80 mm). The positions of the clips were two at one end in the TD direction, at two ends in the MD direction, and at two positions at both ends in the MD direction at the TD direction and the other end.
- the laminated glass when the laminated glass is manufactured, the first laminated glass member, the intermediate film, and the second laminated glass member are laminated by a machine. Lamination is performed automatically, and the interlayer film is held by clips and laminated. In actual production of this laminated glass, a clip having a gripping force stronger than that of the wooden clip used for evaluation is used. In the case where the wooden clip cannot be removed, if the clip having a stronger gripping force is used instead of the wooden clip, the clip becomes more difficult to come off.
- Double Image A pair of glass plates (clear glass, 510 mm ⁇ 920 mm size, 2.0 mm thickness) was prepared. An intermediate film having a size corresponding to the size of the glass plate was sandwiched between the pair of glass plates to obtain a laminate. The obtained laminate was fitted into an EPDM rubber tube (frame member) as shown in FIG. The width of the rubber tube is 15 mm. Next, the laminated body fitted in the EPDM rubber tube was pre-press-bonded by a vacuum bag method. Laminated glass was obtained by press-bonding the pre-bonded laminate using an autoclave at 150 ° C. and a pressure of 1.2 MPa.
- the obtained laminated glass was placed at the position of the windshield. Display information was reflected on the laminated glass from the display unit installed below the laminated glass, and the presence or absence of a double image was visually confirmed at a predetermined position. Double images were judged according to the following criteria.
- Double image is not confirmed
- Double image is confirmed
- the laminated glass using the interlayer film obtained in Examples 5 to 9 was evaluated for sound insulation by sound transmission loss, and was confirmed to be excellent in sound insulation.
- first increased thickness region 11Fy2 ... second increased thickness region 21 ...
- Laminated glass 22 ... 1st laminated glass member 23 ... 2nd laminated glass member 51 ... Roll 61 ... core A ... rolls B1, B2 ... intermediate layer B1a, B2a ... end B1b, B2b ... other end
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Abstract
Description
中間膜(各層)は、熱可塑性樹脂(以下、熱可塑性樹脂(0)と記載することがある)を含むことが好ましく、熱可塑性樹脂(0)として、ポリビニルアセタール樹脂(以下、ポリビニルアセタール樹脂(0)と記載することがある)を含むことが好ましい。上記第1の層は、熱可塑性樹脂(以下、熱可塑性樹脂(1)と記載することがある)を含むことが好ましく、熱可塑性樹脂(1)として、ポリビニルアセタール樹脂(以下、ポリビニルアセタール樹脂(1)と記載することがある)を含むことが好ましい。上記第2の層は、熱可塑性樹脂(以下、熱可塑性樹脂(2)と記載することがある)を含むことが好ましく、熱可塑性樹脂(2)として、ポリビニルアセタール樹脂(以下、ポリビニルアセタール樹脂(2)と記載することがある)を含むことが好ましい。上記第3の層は、熱可塑性樹脂(以下、熱可塑性樹脂(3)と記載することがある)を含むことが好ましく、熱可塑性樹脂(3)として、ポリビニルアセタール樹脂(以下、ポリビニルアセタール樹脂(3)と記載することがある)を含むことが好ましい。上記熱可塑性樹脂(1)と上記熱可塑性樹脂(2)と上記熱可塑性樹脂(3)とは、同一であってもよく、異なっていてもよいが、遮音性がより一層高くなることから、上記熱可塑性樹脂(1)は、上記熱可塑性樹脂(2)及び上記熱可塑性樹脂(3)と異なっていることが好ましい。上記ポリビニルアセタール樹脂(1)と上記ポリビニルアセタール樹脂(2)と上記ポリビニルアセタール樹脂(3)とは、同一であってもよく、異なっていてもよいが、遮音性がより一層高くなることから、上記ポリビニルアセタール樹脂(1)は、上記ポリビニルアセタール樹脂(2)及び上記ポリビニルアセタール樹脂(3)と異なっていることが好ましい。上記熱可塑性樹脂(0)、上記熱可塑性樹脂(1)、上記熱可塑性樹脂(2)及び上記熱可塑性樹脂(3)はそれぞれ、1種のみが用いられてもよく、2種以上が併用されてもよい。上記ポリビニルアセタール樹脂(0)、上記ポリビニルアセタール樹脂(1)、上記ポリビニルアセタール樹脂(2)及び上記ポリビニルアセタール樹脂(3)はそれぞれ、1種のみが用いられてもよく、2種以上が併用されてもよい。
中間膜の接着力をより一層高める観点からは、本発明に係る中間膜は、可塑剤(以下、可塑剤(0)と記載することがある)を含むことが好ましい。上記第1の層は、可塑剤(以下、可塑剤(1)と記載することがある)を含むことが好ましい。上記第2の層は、可塑剤(以下、可塑剤(2)と記載することがある)を含むことが好ましい。上記第3の層は、可塑剤(以下、可塑剤(3)と記載することがある)を含むことが好ましい。中間膜に含まれている熱可塑性樹脂が、ポリビニルアセタール樹脂である場合に、中間膜(各層)は、可塑剤を含むことが特に好ましい。ポリビニルアセタール樹脂を含む層は、可塑剤を含むことが好ましい。
上記中間膜は、遮熱性化合物を含むことが好ましい。上記第1の層は、遮熱性化合物を含むことが好ましい。上記第2の層は、遮熱性化合物を含むことが好ましい。上記第3の層は、遮熱性化合物を含むことが好ましい。上記遮熱性化合物は、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記中間膜は、フタロシアニン化合物、ナフタロシアニン化合物及びアントラシアニン化合物の内の少なくとも1種の成分Xを含むことが好ましい。上記第1の層は、上記成分Xを含むことが好ましい。上記第2の層は、上記成分Xを含むことが好ましい。上記第3の層は、上記成分Xを含むことが好ましい。上記成分Xは遮熱性化合物である。上記成分Xは、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記中間膜は、遮熱粒子を含むことが好ましい。上記第1の層は、上記遮熱粒子を含むことが好ましい。上記第2の層は、上記遮熱粒子を含むことが好ましい。上記第3の層は、上記遮熱粒子を含むことが好ましい。上記遮熱粒子は遮熱性化合物である。遮熱粒子の使用により、赤外線(熱線)を効果的に遮断できる。上記遮熱粒子は、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記中間膜は、アルカリ金属塩、アルカリ土類金属塩及びマグネシウム塩の内の少なくとも1種の金属塩(以下、金属塩Mと記載することがある)を含むことが好ましい。上記第1の層は、上記金属塩Mを含むことが好ましい。上記第2の層は、上記金属塩Mを含むことが好ましい。上記第3の層は、上記金属塩Mを含むことが好ましい。上記金属塩Mの使用により、中間膜とガラス板などの合わせガラス部材との接着性又は中間膜における各層間の接着性を制御することが容易になる。上記金属塩Mは、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記中間膜は、紫外線遮蔽剤を含むことが好ましい。上記第1の層は、紫外線遮蔽剤を含むことが好ましい。上記第2の層は、紫外線遮蔽剤を含むことが好ましい。上記第3の層は、紫外線遮蔽剤を含むことが好ましい。紫外線遮蔽剤の使用により、中間膜及び合わせガラスが長期間使用されても、可視光線透過率がより一層低下し難くなる。上記紫外線遮蔽剤は、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記中間膜は、酸化防止剤を含むことが好ましい。上記第1の層は、酸化防止剤を含むことが好ましい。上記第2の層は、酸化防止剤を含むことが好ましい。上記第3の層は、酸化防止剤を含むことが好ましい。上記酸化防止剤は、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記第1の層、上記第2の層及び上記第3の層はそれぞれ、必要に応じて、難燃剤、帯電防止剤、顔料、染料、耐湿剤、蛍光増白剤及び赤外線吸収剤等の添加剤を含んでいてもよい。これらの添加剤は、1種のみが用いられてもよく、2種以上が併用されてもよい。
図8は、図1に示す合わせガラス用中間膜を用いた合わせガラスの一例を示す断面図である。
図2に示す中間膜11Aを作製した。
ポリビニルアセタール樹脂(水酸基の含有率23モル%、アセチル化度12モル%、アセタール化度65モル%、平均重合度3300)100重量部と、可塑剤(3GO)60重量部と、紫外線遮蔽剤(Tinuvin326)0.2重量部と、酸化防止剤(BHT、堺化学工業社製「H-BHT」)0.2重量部とをミキシングロールで充分に混合し、第1の層を形成するための組成物を得た。
第1の層を形成するための組成物を、押出機を用いて押出して、中間膜を130℃で1分間保持した後、25℃に降温させて、中間膜を巻き取り、ロール体を得た。一端から他端にむけて、第1の厚み均一部位、厚み増加部位、及び第2の厚み均一部位を有する1層の中間膜を作製した。甲賀高分子社製の巻き芯(材質:タルク入りポリプロピレン)(外径15cm、高さ120cm)に巻取り張力1.3N/cmの条件で、中間膜125mを巻き取ることにより、ロール体を得た。
中間膜における最小厚み、楔角θ、及び、最大厚みを下記の表1に示すように設定したこと以外は実施例1と同様にして、ロール体を得た。
図14に示す中間膜101を作製した。
実施例1で得られた第1の層を形成するための組成物を用意した。第1の層を形成するための組成物を、押出機を用いて押出して、中間膜を130℃で1分間保持した後、25℃に降温させて、中間膜を巻き取り、ロール体を得た。一端から他端にむけて、厚み増加部位のみを有する1層の中間膜を作製した。甲賀高分子社製の巻き芯(材質:タルク入りポリプロピレン)(外径15cm、高さ120cm)に巻取り張力1.3N/cmの条件で、中間膜125mを巻き取ることにより、ロール体を得た。
中間膜における最小厚み、楔角θ、及び、最大厚みを下記の表1に示すように設定したこと以外は比較例1と同様にして、ロール体を得た。
図15に示す中間膜102を作製した。
実施例1で得られた第1の層を形成するための組成物を用意した。第1の層を形成するための組成物を、押出機を用いて押出して、中間膜を130℃で1分間保持した後、25℃に降温させて、中間膜を巻き取り、ロール体を得た。一端から他端にむけて、厚み増加部位1つと、厚み均一部位1つとを有する1層の中間膜を作製した。甲賀高分子社製の巻き芯(材質:タルク入りポリプロピレン)(外径15cm、高さ120cm)に巻取り張力1.3N/cmの条件で、中間膜125mを巻き取ることにより、ロール体を得た。
中間膜における最小厚み、楔角θ、及び、最大厚みを下記の表1に示すように設定したこと以外は比較例3と同様にして、ロール体を得た。
図4に示す中間膜11Cを作製した。
ポリビニルアセタール樹脂(水酸基の含有率30.7モル%、アセチル化度0.8モル%、アセタール化度68.5モル%、平均重合度1700)100重量部と、可塑剤(3GO)60重量部と、紫外線遮蔽剤(Tinuvin326)0.2重量部と、酸化防止剤(BHT、堺化学工業社製「H-BHT」)0.2重量部とをミキシングロールで充分に混合し、第1の層を形成するための組成物を得た。
ポリビニルアセタール樹脂(水酸基の含有率30.7モル%、アセチル化度0.8モル%、アセタール化度68.5モル%、平均重合度1700)100重量部と、可塑剤(3GO)38重量部と、紫外線遮蔽剤(Tinuvin326)0.2重量部と、酸化防止剤(BHT、堺化学工業社製「H-BHT」)0.2重量部とをミキシングロールで充分に混合し、第2の層及び第3の層を形成するための組成物を得た。
第1の層を形成するための組成物と、第2の層及び第3の層を形成するための組成物とを、押出機を用いて共押出して、中間膜を130℃で1分間保持した後、25℃に降温させて、中間膜を巻き取り、ロール体を得た。一端から他端にむけて、第1の厚み均一部位、厚み増加部位、及び第2の厚み均一部位を有する3層の中間膜を作製した。甲賀高分子社製の巻き芯(材質:タルク入りポリプロピレン)(外径15cm、高さ120cm)に巻取り張力1.3N/cmの条件で、中間膜125mを巻き取ることにより、ロール体を得た。
中間膜における最小厚み、楔角θ、及び、最大厚みを下記の表2に示すように設定したこと以外は実施例5と同様にして、ロール体を得た。
(1)ロール追従性
図10に示すように、ロール体の中間膜から、中間膜を巻き出し、下流側に位置するロールにて搬送した。図10に示すロールAと、中間膜の最も厚い部位との隙間の距離を測定した。ロール追従性を下記の基準で判定した。
○…ロールAと中間膜の最も厚い部位との隙間の距離が1cm未満
△…ロールAと中間膜の最も厚い部位との隙間の距離が1cm以上、5cm未満
×…ロールAと中間膜の最も厚い部位との隙間の距離が5cm以上
一対のガラス板(クリアガラス、1000mm×900mmの大きさ、厚み1.0mm)を用意した。一対のガラス板の間に、ガラス板の大きさに対応する大きさの中間膜を挟み込んで、積層体を得た。得られた積層体を1分間放置することにより、ガラス滑りを下記の基準で判定した。
○:0.5mm以上ガラス板が滑らない
×:0.5mm以上ガラス板が滑る
一対のガラス板(クリアガラス、900mm×500mmの大きさ、厚み2.0mm)を用意した。一対のガラス板の間に、ガラス板の大きさに対応する大きさの中間膜を挟み込んで、積層体を得た。得られた積層体を用いて、ガラスの周囲にはみ出した中間膜をカッターナイフでカットすることにより、カット性を評価した。カット性を下記の基準で判定した。
○:5秒未満でカット可能
△:5秒以上、10秒未満でカット可能
×:10秒以上でカット可能
ロール最外層のしわの部分を手で引っ張り、目視で観察することにより、しわを評価した。しわを下記の基準で判定した。
○:しわを引っ張れば、きれいに伸びる
△:しわを引っ張れば、少しきれいになる
×:しわを引っ張っても、改善されない
中間膜を1m×1mの大きさに切断した。4つの木製クリップ(サンワ社製、長さ80mm)で中間膜を把持した。クリップの位置は、TD方向の一端側にて、MD方向の両端に2か所、TD方向と他端にて、MD方向の両端に2か所の位置とした。
○:クリップが外れない
×:クリップが外れる
一対のガラス板(クリアガラス、510mm×920mmの大きさ、厚み2.0mm)を用意した。一対のガラス板の間に、ガラス板の大きさに対応する大きさの中間膜を挟み込んで、積層体を得た。得られた積層体を、図13に示すように、EPDM製ゴムチューブ(枠部材)にはめ込んだ。ゴムチューブの幅は15mmである。次に、EPDM製ゴムチューブにはめ込まれた積層体を真空バッグ法により、予備圧着した。予備圧着された積層体を、オートクレーブを用いて、150℃及び1.2MPaの圧力で圧着することにより、合わせガラスを得た。
○:二重像が確認されない
×:二重像が確認される
2,2B,2C,2D,2E,2F…第2の層
3,3B,3C,3D,3F…第3の層
11,11A,11B,11C,11D,11E,11F…中間膜
11a…一端
11b…他端
11x1,11Ax1,11Bx1,11Cx1,11Dx1,11Ex1,11Fx1…第1の厚み均一部位
11x2,11Ax2,11Bx2,11Cx2,11Dx2,11Ex2,11Fx2…第2の厚み均一部位
11Fx3…第3の厚み均一部位
11y,11Ay,11By,11Cy,11Dy,11Ey…厚み増加部位
11Fy1…第1の厚み増加部位
11Fy2…第2の厚み増加部位
21…合わせガラス
22…第1の合わせガラス部材
23…第2の合わせガラス部材
51…ロール体
61…巻き芯
A…ロール
B1,B2…中間膜
B1a,B2a…一端
B1b,B2b…他端
Claims (19)
- 一端と、前記一端の反対側に他端とを有し、
前記他端の厚みが、前記一端の厚みよりも大きく、
前記一端と前記他端とを結ぶ方向において厚みが均一である厚み均一部位を2つ以上有し、
前記一端と前記他端とを結ぶ方向において厚みが増加している厚み増加部位を1つ以上有し、
最も前記他端側に位置する前記厚み均一部位における厚みが、最も前記一端側に位置する前記厚み均一部位における厚みよりも大きい、合わせガラス用中間膜。 - 1つの前記厚み均一部位が前記一端に位置する、請求項1に記載の合わせガラス用中間膜。
- 1つの前記厚み均一部位が前記一端に位置し、1つの前記厚み均一部位が前記他端に位置し、
前記一端に位置する前記厚み均一部位と、前記他端に位置する前記厚み均一部位との間に、前記厚み増加部位が位置する、請求項1又は2に記載の合わせガラス用中間膜。 - 最も前記他端側に位置する前記厚み均一部位における厚みの、最も前記一端側に位置する前記厚み均一部位における厚みに対する比が、1.5以上である、請求項1~3のいずれか1項に記載の合わせガラス用中間膜。
- 最も前記他端側に位置する前記厚み均一部位における厚みの、最も前記一端側に位置する前記厚み均一部位における厚みに対する比が、4以下である、請求項1~4のいずれか1項に記載の合わせガラス用中間膜。
- 最も前記他端側に位置する前記厚み均一部位の厚みが、1200μm以下である、請求項1~5のいずれか1項に記載の合わせガラス用中間膜。
- 前記一端と前記他端との間の距離をXとしたときに、前記厚み増加部位の全体での占める距離が、0.3X以上、0.8X以下である、請求項1~6のいずれか1項に記載の合わせガラス用中間膜。
- 中間膜が前記厚み増加部位を1つのみ有する場合には、1つの前記厚み増加部位の楔角が0.2mrad以上であり、
中間膜が前記厚み増加部位を2つ以上有する場合には、2つ以上の前記厚み増加部位の楔角のうち最も大きい楔角が0.2mrad以上である、請求項1~7のいずれか1項に記載の合わせガラス用中間膜。 - 1200μm以下の最大厚みを有する、請求項1~8のいずれか1項に記載の合わせガラス用中間膜。
- 前記一端と前記他端とを結ぶ方向において厚みが均一である厚み均一部位を3つ以上有し、
前記一端と前記他端とを結ぶ方向において厚みが増加している厚み増加部位を2つ以上有する、請求項1~9のいずれか1項に記載の合わせガラス用中間膜。 - 前記一端と前記他端とを結ぶ方向において厚みが減少している厚み減少部位を有さない、請求項1~10のいずれか1項に記載の合わせガラス用中間膜。
- 楔状の断面形状を有する部分を有する、請求項1~11のいずれか1項に記載の合わせガラス用中間膜。
- 熱可塑性樹脂を含む、請求項1~12のいずれか1項に記載の合わせガラス用中間膜。
- 可塑剤を含む、請求項1~13のいずれか1項に記載の合わせガラス用中間膜。
- 第1の層と、
前記第1の層の第1の表面側に配置された第2の層とを備える、請求項1~14のいずれか1項に記載の合わせガラス用中間膜。 - 前記第1の層が、ポリビニルアセタール樹脂を含み、
前記第2の層が、ポリビニルアセタール樹脂を含み、
前記第1の層中の前記ポリビニルアセタール樹脂の水酸基の含有率が、前記第2の層中の前記ポリビニルアセタール樹脂の水酸基の含有率よりも低い、請求項15に記載の合わせガラス用中間膜。 - 前記第1の層が、ポリビニルアセタール樹脂を含み、
前記第2の層が、ポリビニルアセタール樹脂を含み、
前記第1の層が、可塑剤を含み、
前記第2の層が、可塑剤を含み、
前記第1の層中の前記ポリビニルアセタール樹脂100重量部に対する前記第1の層中の前記可塑剤の含有量が、前記第2の層中の前記ポリビニルアセタール樹脂100重量部に対する前記第2の層中の前記可塑剤の含有量よりも多い、請求項15又は16に記載の合わせガラス用中間膜。 - 巻き芯と、
請求項1~17のいずれか1項に記載の合わせガラス用中間膜とを備え、
前記巻き芯の外周に、前記合わせガラス用中間膜が巻かれている、ロール体。 - 第1の合わせガラス部材と、
第2の合わせガラス部材と、
請求項1~17のいずれか1項に記載の合わせガラス用中間膜とを備え、
前記第1の合わせガラス部材と前記第2の合わせガラス部材との間に、前記合わせガラス用中間膜が配置されている、合わせガラス。
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| JP2017504198A JP6876602B2 (ja) | 2016-01-18 | 2017-01-16 | 合わせガラス用中間膜、ロール体及び合わせガラス |
| US16/069,516 US10836143B2 (en) | 2016-01-18 | 2017-01-16 | Interlayer film for laminated glass, roll, and laminated glass |
| EP17741346.5A EP3406580B1 (en) | 2016-01-18 | 2017-01-16 | Interlayer film for laminated glass, roll, and laminated glass |
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| JP2016-007063 | 2016-01-18 | ||
| JP2016007063 | 2016-01-18 |
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| EP (1) | EP3406580B1 (ja) |
| JP (1) | JP6876602B2 (ja) |
| TW (1) | TWI722096B (ja) |
| WO (1) | WO2017126468A1 (ja) |
Cited By (2)
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| WO2018168904A1 (ja) * | 2017-03-15 | 2018-09-20 | 積水化学工業株式会社 | 合わせガラス用中間膜及び合わせガラス |
| WO2021261507A1 (ja) * | 2020-06-25 | 2021-12-30 | 積水化学工業株式会社 | 合わせガラス用中間膜及び合わせガラス |
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| WO2019203220A1 (ja) * | 2018-04-16 | 2019-10-24 | 積水化学工業株式会社 | 合わせガラス用中間膜、及び自動車ルーフ用合わせガラス |
| CN114773505B (zh) * | 2022-05-11 | 2023-05-26 | 长春工业大学 | 一种pvb树脂及其胶片的制备方法 |
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Also Published As
| Publication number | Publication date |
|---|---|
| JPWO2017126468A1 (ja) | 2018-11-08 |
| US10836143B2 (en) | 2020-11-17 |
| EP3406580B1 (en) | 2020-09-23 |
| JP6876602B2 (ja) | 2021-05-26 |
| TWI722096B (zh) | 2021-03-21 |
| US20190022982A1 (en) | 2019-01-24 |
| EP3406580A4 (en) | 2019-08-21 |
| EP3406580A1 (en) | 2018-11-28 |
| TW201736126A (zh) | 2017-10-16 |
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