WO2017110576A1 - 無溶剤型シリコーン変性ポリイミド樹脂組成物 - Google Patents
無溶剤型シリコーン変性ポリイミド樹脂組成物 Download PDFInfo
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- WO2017110576A1 WO2017110576A1 PCT/JP2016/087012 JP2016087012W WO2017110576A1 WO 2017110576 A1 WO2017110576 A1 WO 2017110576A1 JP 2016087012 W JP2016087012 W JP 2016087012W WO 2017110576 A1 WO2017110576 A1 WO 2017110576A1
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Definitions
- the present invention relates to a composition containing a silicone-modified polyimide resin that is essentially free of solvent and is colorless in the visible light region. More specifically, the present invention relates to a solvent-free silicone-modified polyimide-containing composition that has thixotropy while being fluid at normal temperature and is curable with ultraviolet rays and / or visible rays.
- polyimide resin is used as a material for printed circuit boards and heat-resistant adhesive tapes because it has high heat resistance and excellent electrical insulation. In addition, it is also used as a resin varnish as a surface protection film and an interlayer insulation film for electrical parts and semiconductor materials.
- polyimide resin is soluble only in a limited solvent, it is generally relatively difficult to use various organic solvents. A method has been adopted in which a polyamic acid, which is a polyimide precursor that is easily dissolved, is applied to a base material and dehydrated by high temperature treatment to obtain a cured product made of a polyimide resin.
- the present invention has been made in view of the above reasons, and is suitable as an adhesive and a coating agent that can be cured by ultraviolet rays and / or visible rays.
- Solvent-free silicone-modified polyimide resin composition that prevents the intrusion of bubbles and unevenness at the time, and exhibits thixotropy while maintaining moldability, and exhibits low elasticity while suppressing the increase in hardness due to the filling of the inorganic compound filler in the cured product
- the purpose is to provide goods.
- the present invention provides the following solventless silicone-modified polyimide resin composition.
- A Silicone-modified polyimide resin represented by the following formula (1): 100 parts by mass, Ee-Ff-Gg (1) (In the formula (1), E, F, and G are repeating units that are randomly bonded, E is a residue derived from a divalent diamino-modified silicone shown in the formula (2), and F is a tetra group shown in the formula (3). (The residue derived from carboxylic dianhydride, G is a divalent residue derived from diamine.
- R A is a substituted or unsubstituted divalent hydrocarbon group having 1 to 10 carbon atoms
- R 1 and R 2 are each independently substituted or unsubstituted 1 having 1 to 10 carbon atoms.
- R 3 and R 4 are independently substituted or unsubstituted monovalent hydrocarbon groups having 1 to 10 carbon atoms, and R 5 and R 6 are independently substituted or unsubstituted carbon.
- It is an organic group selected from an alkyl group, an aryl group, and an aralkyl group of formulas 1 to 16.
- Im is a cyclic group containing the end of the cyclic imide structures
- X is a single bond, oxygen, sulfur, a sulfide group, a sulfone group, a carbonyl group, -NR N - (R N is the number of carbon atoms 1 to 12 linear, branched or cyclic monovalent hydrocarbon group), —CR B 2 —
- R B is independently of one another a hydrogen atom or a substituted or unsubstituted 1 to 12 carbon atoms.
- Valent hydrocarbon group —R Ar h — (R Ar is a divalent arylene group having 6 to 12 carbon atoms, h is an integer of 1 to 6), and one or two hydrogen atoms are eliminated from the arylene group.
- a trivalent or tetravalent group —R Ar h (OR Ar ) i — (R Ar and h are as defined above, i is 1 to 5), straight chain having 1 to 12 carbon atoms , Branched or cyclic alkylene group, a trivalent group in which one hydrogen atom is eliminated from the alkylene group, or a divalent to tetravalent organic group selected from an arylene alkylene group.
- Component (D) is a hydrophobic fumed silica having a bulk density lower than 1 g / mL, an average primary particle size of 1 to 100 nm, and a BET specific surface area of 100 to 300 m 2 / g [1] to [ 5]
- Curing of silicone-modified polyimide resin wherein the storage elastic modulus of the film obtained by curing the solventless silicone-modified polyimide resin composition according to any one of [1] to [10] with ultraviolet rays and / or visible light is 1 MPa or more and 500 MPa or less object.
- a film obtained by curing the solventless silicone-modified polyimide resin composition according to any one of [1] to [9] with ultraviolet light and / or visible light has a light transmittance of 80% or more at a wavelength in the visible light region.
- a cured silicone-modified polyimide resin having L * a * b * color system and L * of 80% or more, a * of ⁇ 10% or more and less than 10%, and b * of ⁇ 10% or more and less than 10%.
- the silicone-modified polyimide resin-containing composition of the present invention is fluid at normal temperatures and thixotropic, so it is excellent in handleability.
- the cured product of the composition after curing with ultraviolet rays and / or visible light becomes an adhesive having adhesive strength and a coating agent having adhesiveness while being low in elasticity.
- FIG. 2 is a transmittance spectrum of a silicone-modified polyimide resin synthesized in Synthesis Example 1.
- FIG. 7 is a transmittance spectrum of a silicone-modified polyimide resin synthesized in Synthesis Example 6.
- the silicone-modified polyimide-containing composition of the present invention contains the following components (A) to (D), has fluidity at 25 ° C., and does not contain a solvent. It is a resin composition.
- the silicone-modified polyimide of component (A) is the main agent (base polymer) of the present composition, and the silicone-modified polyimide represented by the following formula (1) can be used.
- Ee-Ff-Gg (1) (In the formula (1), E is a divalent diamino-modified silicone residue represented by the formula (2), F is a residue derived from a tetracarboxylic dianhydride represented by the formula (3), and G is a divalent derived from a diamine. Is the residue.
- R A is a substituted or unsubstituted divalent hydrocarbon group having 1 to 10 carbon atoms
- R 1 and R 2 are each independently substituted or unsubstituted 1 having 1 to 10 carbon atoms.
- R 3 and R 4 are independently substituted or unsubstituted monovalent hydrocarbon groups having 1 to 10 carbon atoms, and R 5 and R 6 are independently substituted or unsubstituted carbon.
- It is an organic group selected from an alkyl group, an aryl group, and an aralkyl group of formulas 1 to 16.
- R A is a substituted or unsubstituted linear, branched or cyclic group which may contain a heteroatom such as an oxygen atom or a nitrogen atom, and may contain the heteroatom in the aromatic ring 1
- Divalent hydrocarbon groups of ⁇ 10 are preferred.
- methylene group 1,2-ethylene group, 1,3-propylene group, 1,3-butylene group, 1,4-butylene group, 1,3-pentylene group, 1,4-pentylene group, 1,5-pentylene group, 1,6-hexylene group, 1,7-heptylene group, 1,8-octylene group, 1,9-nonylene group, 1,10-decylene group, 2- (3-propylene group) 1-oxy) eth-1-ylene group, 3- (3-prop-1-oxy) prop-1-ylene group, 4- (3-prop-1-oxy) but-1-ylene group, 5- ( 3-propo-1-oxy) pent-1-ylene group, 6- (3-prop-1-oxy) hex-1-ylene group, 1,3-cyclohexylene group, 1,4-cyclohexylene group, 1 , 3-cycloheptylene group, 1,4-cycloheptylene group, N, N-piperidini Down group, a group selected from 1,
- R 1 and R 2 are preferably each independently a substituted or unsubstituted linear, branched or cyclic monovalent alkyl group having 1 to 10 carbon atoms. Specifically, methyl group, ethyl group, propyl group, isopropyl group, butyl group, isobutyl group, tert-butyl group, pentyl group, neopentyl group, hexyl group, cyclohexyl group, heptyl group, octyl group, nonyl group, decyl group Group, a group selected from alkyl groups such as a decalyl group, and a fluorine-substituted alkyl group. Preferably, it is a lower alkyl group such as a methyl group, an ethyl group, or a propyl group.
- R 3 and R 4 are preferably each independently a substituted or unsubstituted linear, branched or cyclic alkyl group or alkenyl group having 1 to 10 carbon atoms.
- alkyl groups such as methyl group, ethyl group, propyl group, butyl group, pentyl group, hexyl group, heptyl group, octyl group, nonyl group, decyl group, decalyl group, vinyl group, allyl group, propenyl group ,
- An alkenyl group such as an isopropenyl group, a butenyl group, a hexenyl group, a cyclohexenyl group, and an octenyl group, or a group in which some or all of the hydrogen atoms are substituted with fluorine atoms, such as 3,3,3-tri Examples include a fluoropropyl group and a 3,3,4,4,4-pentaflu
- R 5 and R 6 are each independently a linear, branched or cyclic alkyl group having 1 to 10 carbon atoms, a monovalent aryl group having 5 to 12 carbon atoms, or an aralkyl group having 7 to 16 carbon atoms. preferable.
- examples of the alkyl group include those described above, and examples of the aryl group include a phenyl group, 2-methylphenyl group, 3-methylphenyl group, 4-methylphenyl group, 2,3-dimethylphenyl group, 2,4- Dimethylphenyl group, 2,6-dimethylphenyl group, 3,4-dimethylphenyl group, 3,5-dimethylphenyl group, 2,3,4-trimethylphenyl group, 2,3,5-trimethylphenyl group, 2, 4,6-trimethylphenyl group, indenyl group; aralkyl groups include phenylmethylene group, 2-phenyl-1-ethylene group, 3-phenyl-1-propylene group, phenylbutylene group, 3-phenyl-1-pentylene group, 4-phenyl-1-pentylene group, 5-phenyl-1-pentylene group, 6-phenyl-1-hexylene group, 7-phenyl- - heptylene group, 8-phen
- R 5 and R 6 are more preferably a methyl group, a phenyl group, a 3,3,3-trifluoropropyl group, a 2-phenyl-1-ethyl group, or a 3-phenyl-2-propyl group.
- the above aryl group and aralkyl group may contain a hetero atom in the aromatic ring.
- M, n, and o are preferably m from 0 to 20, particularly from 4 to 10, n is from 0 to 20, particularly from 4 to 10, o is from 0 to 20, particularly from 0 to 5, and n + o is from 1 to 40, in particular 1-10, m + n + o is 1-60, in particular 5-20.
- Ph represents a phenyl group.
- M, n, and o are as described above.
- Im is a cyclic group having a cyclic imide structure at the end, and X is a single bond (two Ims are connected by a single bond), oxygen, sulfur, a sulfide group, a sulfone group, and a carbonyl group.
- R N is a linear, branched or cyclic monovalent hydrocarbon group having 1 to 12 carbon atoms
- —CR B 2 — R B is independently of each other a hydrogen atom or substituted Or an unsubstituted monovalent hydrocarbon group having 1 to 12 carbon atoms
- —R Ar h — R Ar is a divalent arylene group having 6 to 12 carbon atoms, h is an integer of 1 to 6
- Im having a cyclic imide structure derived from a tetracarboxylic dianhydride in the formula (3) is a saturated or unsaturated linear, branched or cyclic group containing a cyclic imide structure at the end.
- Examples include groups selected from the formulas (where hands with wavy lines indicate bonds (hereinafter the same), and are derived from carbon atoms on the ring other than the bonds extending from the nitrogen atom) One or two bonds are used for bonding with another functional group X).
- X in the formula (3) is a single bond, and the Im atoms may be linked to each other, for example, the following groups may be mentioned.
- the hand attached with a wavy line represents a bond with another group.
- Formula (3) -NR in N - of R N is C 1 -C 12 straight, a monovalent hydrocarbon group branched or cyclic, e.g., methyl, ethyl, 1-propyl group 2-propyl group, 1-butyl group, 2-butyl group, 1-pentyl group, 2-pentyl group, 3-pentyl group, 1-hexyl group, 2-hexyl group, 3-hexyl group, 1-heptyl group 2-heptyl group, 3-heptyl group, 4-heptyl group, 2-methyl-1-heptyl group, 1-octyl group, 2-octyl group, 3-octyl group, 4-octyl group, 2-ethyl-1 -Alkyl groups such as hexyl group, phenyl group, 2-methylphenyl group, 3-methylphenyl group, 4-methylphenyl group, 2,3-dimethylphenyl group, 2,4-dimethylphenyl
- R B is independently of each other a hydrogen atom, an unsubstituted monovalent hydrocarbon group having 1 to 12 carbon atoms, or a hydrogen atom of these groups. Those in which part or all of them are substituted with fluorine atoms.
- alkyl group such as methyl group, ethyl group, propyl group, trifluoromethyl group, 3,3,3-trifluoropropyl group, and cyclohexyl group
- fluorine-substituted alkyl group (CH 2 CH 2 C 6 H 5 )
- An aralkyl group such as (CH 2 CH 2 C 6 F 5 ), a fluorine-substituted aralkyl group, an aryl group such as a phenyl group, a naphthyl group and a perfluorophenyl group, a fluorine-substituted aryl group, etc., preferably hydrogen An atom, a methyl group, a trifluoromethyl group and a phenyl group;
- R Ar is an unsubstituted divalent arylene group having 6 to 12 carbon atoms, and a part or all of the hydrogen atoms in the skeleton are substituted with fluorine atoms. Alternatively, a part of the carbon atoms of the skeleton may be substituted with a hetero atom. More preferably, R Ar includes the following groups.
- sub is a hydrogen atom or hydroxyl group, sulfide group, 2,3-oxo-1-propyl group, methoxy group, ethoxy group, t-butoxy group, methyl group, ethyl group, propyl group, t-butyl group, N , N-dimethylamino group, cyano group, methoxycarbonyl group, ethoxycarbonyl group, formyl group, methylcarbonyl group, ethylcarbonyl group, a fluorine atom, and the number of substitutions is within the range of 1 to 4 is there.
- H is an integer of 1 to 6, and R Ar and Im here may be linked at one place or directly at two places of Im, for example, the following groups Can be mentioned.
- R Ar and h are as defined above, and i is an integer of 1 to 5.
- i is an integer of 1 to 5.
- the following groups are mentioned.
- —O— may be bonded to any position, and the number of bonds is in the range of 1 to 4.
- a linear, branched or cyclic alkylene group having 1 to 8 carbon atoms, a trivalent group in which one hydrogen atom is eliminated from the alkylene group, and a divalent arylene alkylene group having 6 to 12 carbon atoms are A part of hydrogen atoms can be substituted with a monovalent alkyl group having 1 to 6 carbon atoms, a monovalent aryl group with 5 to 12 carbon atoms, or a fluorine atom, and a part of the carbon atoms of the skeleton can be heterogeneous. It may be substituted with an atom. For example, the following groups are mentioned.
- the divalent residue derived from the diamine which is G in the formula (1), is preferably a compound that has little light absorption in the ultraviolet to visible region and that hardly forms a charge transfer complex after imidization.
- Aliphatic diamines are preferred in that they do not interfere with light absorption, but aromatic diamines that are superior in heat resistance may be used as long as they do not interfere with light absorption of the photopolymerization initiator.
- Examples of the aliphatic diamine include tetramethylene diamine, 1,4-diaminocyclohexane and 4,4′-diaminodicyclohexylmethane, and examples of the aromatic diamine include phenylene diamine, 4,4′-diaminodiphenyl ether, 2,2- Examples thereof include bis (4-aminophenyl) propane and 2,2-bis [4- (4-aminophenoxy) phenyl] propane, and these can be used alone or in combination of two or more.
- the repeating units of E or G are randomly bonded to the F in the formula (1).
- the terminal of the compound of Formula (1) is blocked with an acid anhydride.
- the sum of the moles of f + e + g is 100 mol%, and the mole ratio of f / (e + g) is between 0.8 and 1.2, preferably between 0.95 and 1.05.
- the weight average molecular weight of the silicone-modified polyimide resin (A) is preferably 5,000 to 100,000, particularly 10,000 to 70,000.
- a film obtained by curing a composition comprising a silicone-modified polyimide resin becomes fragile, and when the molecular weight exceeds the upper limit, the polymerizable compound (B) or polymerization initiator (C ) Tend to be poorly compatible.
- the weight average molecular weight can be obtained, for example, by gel permeation chromatography (hereinafter sometimes abbreviated as GPC), using tetrahydrofuran (THF) as a mobile phase, and converted to polystyrene (hereinafter the same).
- the component (A) may be produced by a known method. First, tetracarboxylic dianhydride, diamine and diamino-modified silicone are charged in a solvent and reacted at a low temperature, that is, at about 20 to 50 ° C. to obtain a polyimide. A polyamic acid that is a precursor of the resin is produced. Next, the polyamic acid solution obtained is heated to a temperature of preferably 80 to 200 ° C., particularly preferably 140 to 180 ° C., and the acid amide of the polyamic acid is subjected to a dehydration ring-closing reaction, whereby a silicone-modified polyimide resin is obtained. A silicone-modified polyimide resin can be obtained by putting the solution into a solvent such as water, methanol, ethanol, and acetonitrile to precipitate the solution, and drying the precipitate.
- a solvent such as water, methanol, ethanol, and acetonitrile
- tetracarboxylic dianhydride a tetracarboxylic dianhydride or the like in which the unsaturated bond is not conjugated to the carbonyl group is preferably used.
- diamino-modified silicone those having an amino group bonded to both ends of the above formula (2) are used, and those described above are preferably used as the diamine.
- the above f / (e + g) is the ratio (molar ratio) of the total number of moles of diamine and diamino-modified silicone to the number of moles of tetracarboxylic dianhydride, calculated from the amount of the raw material. That is, [(diamine + diamino modified silicone (mole)) / tetracarboxylic dianhydride (mole)] can be adjusted as appropriate, but is 0.8 to 1.2, preferably 0.95 to 1. .05, particularly preferably in the range of 0.98 to 1.02.
- Examples of the solvent that can be used when producing the component (A) include N-methyl-2-pyrrolidone, cyclohexanone, ⁇ -butyrolactone, N, N-dimethylacetamide and the like. Moreover, it is also possible to make it easy to remove water generated during imidization by azeotropy by using together aromatic hydrocarbons such as toluene and xylene. These solvents may be used alone or in combination of two or more.
- phthalic anhydride In order to adjust the molecular weight of the silicone-modified polyimide resin, phthalic anhydride, maleic anhydride, hexahydro-1,3-isobenzofurandion, succinic anhydride, glutaric anhydride, acid anhydride having 10 to 60 silicon atoms
- An acid anhydride such as a product-modified silicone, or an amine compound such as a linear, branched or cyclic alkylamine having 3 to 6 carbon atoms such as aniline, benzylamine, propylamine, butylamine, pentylamine, hexylamine and cyclohexylamine. It is also possible to add functional raw materials.
- an aldehyde compound containing an alkyl having 2 to 6 carbon atoms such as benzaldehyde, phenylacetaldehyde, propionaldehyde, or butyraldehyde can be added.
- the addition amount is preferably 2 mol% or less with respect to the silicone-modified polyimide resin.
- a dehydrating agent for example, acid anhydrides such as acetic anhydride, propionic anhydride, pivalic anhydride, trifluoroacetic anhydride, benzoic anhydride and the like can be used.
- the amount of the dehydrating agent used is preferably 1 to 10 moles per mole of diamine.
- imidization catalyst examples include triethylamine (Et 3 N), diisopropylethylamine (DIPEA), tri-n-butylamine, tri-n-pentylamine, tri-n-hexylamine, tri-n-heptylamine, tri-n.
- -Octylamine N-methylpyrrolidine, N-methylpiperazine, N-methylmorpholine, N, N, N ', N'-tetramethylethylenediamine (TMEDA), N-methylimidazole (NMI), pyridine, 2,6- Lutidine, 1,3,5-collidine, N, N-dimethylaminopyridine, pyrazine, quinoline, 1,8-diazabicyclo- [5,4,0] -7-undecene (DBU), 1,4-diazabicyclo- [2, Tertiary amines such as 2,2] octane (DABCO) can be used.
- the amount of the imidation catalyst used is preferably 0.5 to 10 mol with respect to 1 mol of the dehydrating agent to be used. This imidization method is effective in that the reaction solution is not exposed to high temperatures during the process and the resulting resin is difficult to be colored.
- the reaction method is not particularly limited, for example, a method of co-condensation after mixing all the raw materials in advance, or two or more types used. There is a method of sequentially adding diamine or tetracarboxylic dianhydride while reacting individually.
- the component (B) of the present invention is a radically polymerizable compound, specifically, (meth) acrylic acid derivatives, alkenyl compounds, cycloalkenyl compounds, alkynyl compounds, styryl compounds, indenyl compounds, vinyl ether compounds, norbornyl compounds, And at least one compound selected from a conjugated or non-conjugated alkadiene compound, a part of which may be substituted with a fluorine atom, and a carbon atom may be substituted with an oxygen atom.
- the (meth) acrylic acid derivative can be represented by, for example, the following general formula (4) or (5), the following general formula (4) is a (meth) acrylic acid ester compound, and the general formula (5) is ( It shows a meth) acrylic acid amide compound.
- a part of the hydrogen atoms may be substituted with a linear, branched or cyclic alkyl group having 1 to 16 carbon atoms and / or a cyclic siloxanyl group having 2 to 60 silicon atoms.
- R 7 is a linear or branched alkyl group having 1 to 10 carbon atoms
- R 8 is a linear, branched or cyclic alkyl group having 1 to 16 carbon atoms
- a siloxanyl group having a silicon number of 2 to 60 may be contained.
- (meth) acryl indicates both acrylic and methacrylic).
- the general formula (4) is, for example, methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, t-butyl (meth) acrylate, (meth) Isobutyl acrylate, pentyl (meth) acrylate, hexyl (meth) acrylate, heptyl (meth) acrylate, norbornyl (meth) acrylate, isobornyl (meth) acrylate, octyl (meth) acrylate, (meth) acrylic Nonyl acid, decyl (meth) acrylate, undecyl (meth) acrylate, methyl (meth) acrylate, dodecyl (meth) acrylate, tridecyl (meth) acrylate, tetradecyl (meth) acrylate, (meth) acrylic acid Penta
- Examples of the (meth) acrylic acid amide of the general formula (5) include (meth) acrylamide, N, N-dimethyl (meth) acrylamide, N, N-diethyl (meth) acrylamide, N-isopropyl (meth) acrylamide, Examples include morpholyl (meth) acrylate, N-methoxyethyl (meth) acrylamide, N- (2-hydroxyethyl) (meth) acrylamide and the like.
- the (meth) acrylic acid derivative is a monofunctional compound, but a polyfunctional (meth) acrylic acid compound may be added to improve strength and adhesion.
- polyfunctional (meth) acrylic acid ester compounds such as trimethylolpropane tris (meth) acrylate, and bis ( ⁇ , ⁇ ′-ethylenebis (meth) acrylamide, bis ( ⁇ ) -propylenebis (meth) acrylamide and the like
- meth) acrylic acid amide compound derivatives and it is also possible to use a silicone-containing crosslinkable component. Specific examples include X-22-164 series, X-22-2445 and X-22-16
- Examples of the alkenyl compound include propene, hexene, heptene, octene, nonene, and decene.
- Examples of the cycloalkenyl compound include cyclopentene, cyclohexene, cycloheptene, cyclooctene, menthene and the like.
- Examples of the alkynyl compound include acetylene, propyne, butyne, pentine and the like.
- Some of the hydrogen atoms may be substituted with a siloxanyl group having 2 to 60 silicon atoms. Examples thereof include an ethyne compound containing 2 to 60 dimethylsiloxane units and a 4-siloxanyl-1-butyne compound. It is done.
- styryl compound styrene, ⁇ -methylstyrene, ⁇ -methylstyrene, and a hydrocarbon group having 1 to 6 carbon atoms which may contain an oxygen or nitrogen atom in these groups are located at the o-position, m-position, and p-position.
- indenyl compound examples include indene, 1-methylindene, 1,3-bis (3-indenyl) ethane, and the like.
- norbornyl compounds include norbornene and norbornene having a substituent.
- conjugated or non-conjugated alkadiene examples include butadiene, 1,3-pentadiene, 1,4-pentadiene, 1,3-hexadiene, 1,5-hexadiene, 1,3-octadiene, 1,7-octadiene, and the like.
- a component may be mixed as a reaction diluent of (A) component, and 1 type (s) or 2 or more types may be used for it. More preferably, a (meth) acrylic acid ester compound and a (meth) acrylic acid amide compound are preferable from the viewpoint of availability.
- the blending amount of the component (B) is 100 to 2,000 parts by mass, preferably 100 to 500 parts by mass with respect to 100 parts by mass of the component (A). If the blending amount is less than 100 parts by mass, the curability deteriorates and the storage elastic modulus decreases, and if it exceeds 2,000 parts by mass, the viscosity decreases and the storage elastic modulus increases excessively.
- the polymerization initiator which is the component (C) of the present invention is a thermally decomposable radical initiator or a radiation activated reactant, and an azo compound or an organic peroxide can be used as the thermally decomposable radical initiator.
- radical polymerization can be performed with heat to form a cured product.
- azo compound examples include azonitrile compounds such as V-30, V-40, V-59, V-60, V-65, and V-70 that are commercially available from Wako Pure Chemical Industries, Ltd. Azoamide compounds such as VA-080, VA-085, VA-086, VF-096, VAm-110, VAm-111, cyclic azoamidine compounds such as VA-044, VA-061, V-50, VA- Azoamidine compounds such as 057, 2,2-azobis (4-methoxy-2,4-dimethylvaleronitrile), 2,2-azobis (2,4-dimethylvaleronitrile), 2,2-azobis (2-methyl) Propionitrile), 2,2-azobis (2,4-dimethylbutyronitrile), 1,1-azobis (cyclohexane-1-carbonitrile), 1-[(1-sia -1-methylethyl) azo] formamide, 2,2-azobis ⁇ 2-methyl-N- [1,1-bis (hydroxymethyl)
- V-40 V-59, V-60, V-65, V-70, VA-080, VA-085, VA-086, VF-096, VAm -110 and VAm-111, particularly preferably V-30, V-40, V-59, V-60, V-65 and V-70.
- organic peroxides examples include ketone peroxides such as Perhexa H, peroxyketals such as Perhexa TMH, hydroperoxides such as Perbutyl H-69, Parkmill D, and Perbutyl C, which are commercially available from Nippon Oil & Fat Co., Ltd.
- Dialkyl peroxides such as perbutyl D, diacyl peroxides such as niper BW, peroxyesters such as perbutyl Z and perbutyl L, peroxydicarbonates such as perroyl TCP, diisobutyryl peroxide, cumylperoxyneodeca Noate, di-n-propyl peroxydicarbonate, diisopropyl peroxydicarbonate, di-sec-butyl peroxydicarbonate, 1,1,3,3-tetramethylbutylperoxyneodecanoate, di (4 -T-bu Luchlorhexyl) peroxydicarbonate, di (2-ethylhexyl) peroxydicarbonate, t-hexylperoxyneodecanoate, t-butylperoxyneoheptanoate, t- Hexyl peroxypivalate
- the radiation activation reactant is a radiation activation initiator of infrared rays, visible rays, ultraviolet rays, X-rays, electron beams, ⁇ rays, ⁇ rays, and ⁇ rays, and more preferably ultraviolet rays or visible rays. It is.
- the ultraviolet-visible light initiator may be used alone or in combination.
- phosphine oxide such as phosphine oxide bis (2,4,6-trimethylbenzoyl) phenyl phosphine oxide or bis (2,4,6-trimethylbenzoyl) phenyl phosphine oxide is added to 2-hydroxy Benzophenone series such as -2-methyl-1-phenylpropan-1-one, 2,2-dimethoxy-1,2-diphenylethane-1-one, 1-hydroxycyclohexylphenyl ketene and 1-hydroxycyclohexylphenyl It is preferable to add a necessary amount of a mixture of ketene and benzophenone.
- the compounding amount of the component (C) is 0.1 to 30 parts by mass, preferably 1 to 10 parts by mass with respect to 100 parts by mass of the component (A).
- the blending amount is less than 0.1 parts by mass, the curability is insufficient, and when it exceeds 30 parts by mass, a large amount of outgas derived from the initiator is generated and curing shrinkage occurs.
- the bulk density is preferably lower than 1 g / mL, and when the bulk density is higher than 1 g / mL, silica is precipitated during preparation.
- the average primary particle diameter is preferably 1 to 100 nm, and if the average primary particle diameter is within the above range, light scattering by fumed silica of the cured product of the solvent-free silicone-modified polyimide-containing composition can be suppressed. The transparency of the cured product is not impaired.
- the average particle diameter can be obtained as a weight average value (or median diameter) by a particle size distribution meter using an analysis means such as a laser beam diffraction method. For example, a digital microscope VHX manufactured by Keyence Corporation It can be measured by -5000.
- the BET specific surface area is preferably 100 to 300 m 2 / g.
- Component (D), fumed silica is a fine silica powder, especially halogenated, as a thickener or thixotropic agent that improves the workability of adhesives conventionally used for structural, industrial and household purposes. Dry silica produced by hydrolyzing silicon in an oxygen-hydrogen flame is used. The use of such fine silica powder is, for example, disclosed in JP-A-4-25588, JP-A-4-28755, JP-A-4-33916, and Degussa catalog “Aerosil for solventless epoxy adhesive” ( “AEROSIL fur loesmitelfree epoxyidharze” Degussa AG Schifftenreige Pigment No. 27) and the like.
- a hydrophobic dry silica surface-treated with hexamethyldisilazane (specific surface area 160 m 2 / g, adsorbed carbon amount 3.0 mass%, bulk density 0.14 mg / L, manufactured by Nippon Aerosil Co., Ltd., Product name: AEROSIL R8200), hydrophobic dry silica surface-treated with hexamethyldisilazane (specific surface area 140 m 2 / g, adsorbed carbon amount 2.3 mass%, bulk density 0.05 g / mL, Nippon Aerosil Co., Ltd.) Manufactured, trade name: RX200) and surface-treated hydrophobic dry fumed silica (specific surface area 190 m 2 / g, bulk density 0.05 g / mL, average primary particle size 15 nm, manufactured by Tokuyama Corporation, trade name) : Leolosil DM-10), surface-treated hydrophobic dry fumed silica (
- the blending amount of the component (D) is 1 to 50 parts by mass, preferably 3 to 30 parts by mass, more preferably 5 to 20 parts by mass with respect to 100 parts by mass of (A). If the blending amount is less than 1 part by mass, the viscosity is too low, and the thickening and thixotropy are reduced. When it exceeds 50 parts by mass, the fluidity is lost and the workability is deteriorated.
- the method for producing a solvent-free silicone-modified polyimide-containing composition of the present invention comprises a step of dissolving a silicone-modified polyimide resin (A) with a polymerizable compound (B) to obtain a silicone-modified polyimide-polymerizable compound solution, and The process comprises the steps of adding a polymerizable initiator (C) and fumed silica (D) to the silicone-modified polyimide-polymerizable compound solution, and stirring and mixing to obtain a solvent-free silicone-modified polyimide resin composition. .
- the solvent-free silicone-modified polyimide-containing composition of the present invention has different viscosities depending on applications, but in consideration of handling properties, it has fluidity at 25 ° C. and a viscosity at 25 ° C. of 3 to 1,000 Pa ⁇ s, Particularly preferred is 8 to 150 Pa ⁇ s. If it is less than 3 Pa ⁇ s, it spreads at the time of application, and it becomes difficult to apply in the target area, and if it exceeds 1,000 Pa ⁇ s, the fluidity at 25 ° C. decreases, and bubbles are likely to enter and unevenness is applied at the time of application. In addition, the extrudability by a syringe or the like deteriorates.
- a modifying additive (H) can be added to the solventless silicone-modified polyimide-containing composition of the present invention, and examples thereof include siloxane-modified (meth) acrylates and compounds containing epoxy groups.
- siloxane-modified (meth) acrylates and compounds containing epoxy groups there are X-22-174 series (X-22-174ASX, X-22-174DX), X-22-2404, etc. manufactured by Shin-Etsu Chemical Co., Ltd.
- the amount of the component (H) added is preferably 0 to 20 parts by mass when the total of the components (A) and (B) is 100 parts by mass. . If more than 10 parts by mass of the siloxane-modified (meth) acrylate is added, the adhesiveness and adhesion deteriorate, and if more than 20 parts by mass of the compound containing the epoxy group is added, the storage elastic modulus is increased. Becomes hard.
- a siloxane leveling agent (I) can be added to the composition.
- the siloxane leveling agent include those represented by the formula (6).
- R MA is a monovalent hydrocarbon group containing a (meth) acryl group.
- R 1 , R 2 , R 5 , R 6 , m, and o are as defined above, provided that (The sum of m and o is an integer of 3 to 40. The arrangement of each repeating unit is randomly combined.
- R MA , R 1 , R 2 and m are as defined above.
- X-22-174 series X-22-174ASX, X-22-174DX
- X-22-2404, etc. manufactured by Shin-Etsu Chemical Co., Ltd.
- the addition amount of (I) is preferably 1 to 20 parts by mass, more preferably 5 to 10 parts by mass with respect to 100 parts by mass of the composition of components (A) to (D).
- amount is less than 1 part by mass, the effect is not exhibited, and when the amount is more than 20 parts by mass, phase separation occurs with the siloxane component.
- a colored solventless silicone-modified polyimide resin composition can be obtained by adding a dye to the composition and stirring and mixing.
- Colored colorants can be used as the dye. Examples thereof include pyrrolopyrrole and isoindoline pigments. These colorants can be used alone or in combination of two or more.
- the dye is preferably contained at a ratio of 0.1 to 10% by mass with respect to the total weight of the composition containing the silicone-modified polyimide resin in order to develop a sufficient concentration and coloring power. If the amount added is too large, problems such as leaching will occur.
- a polymerizable dye RDW series of Wako Pure Chemical Industries, Ltd. It can be prepared by adding a polymerizable dye to the solventless silicone-modified polyimide resin composition, stirring and mixing.
- Such polymerizable dyes include RDW-R13 (purple), RDW-R60 (red), RDW-Y03 (yellow), RDW-G01 (green), and RDW-B01 (blue).
- the amount of the polymerizable dye used may be 0.001 to 0.1% by mass with respect to the silicone-modified polyimide-containing composition.
- the solvent-free silicone-modified polyimide-containing composition of the present invention has an L * a * b * color system measured by a color difference meter, an L * value greater than 0, an a * value in the range of ⁇ 10 to 10, and b *.
- a colorless silicone-modified polyimide-containing composition having a value in the range of ⁇ 10 to 10.
- the wavelength is preferably 200 to 750 nm, particularly 220 to 380 nm, or 380 to 500 nm.
- the irradiation dose is preferably 1 to 5,000 mJ / m 2 , particularly preferably 500 to 2,000 mJ / m 2 .
- the film obtained by curing the composition of the present invention with ultraviolet rays and / or visible light preferably has a storage elastic modulus of 1 to 500 MPa or less, and preferably has a light transmittance of 80% or more at a wavelength in the visible light region.
- L * is preferably 80% or more, a * is ⁇ 10 to 10%, and b * is ⁇ 10% to 10%.
- the solventless silicone-modified polyimide resin composition of the present invention can be used as an ultraviolet and / or visible light curable adhesive or a coating agent cured by ultraviolet and / or visible light.
- adhesives and various substrates that can be coated include metals such as iron, copper, nickel, and aluminum, inorganic substances such as glass, and organic resins such as epoxy resins, acrylic resins, polycarbonate resins, PET resins, and LCP resins. It is done.
- the adhesive or coating agent using the solvent-free silicone-modified polyimide resin composition of the present invention can be used for electronic materials, optical materials, in-vehicle devices, and the like.
- molecular weight measurement was measured by polystyrene conversion using tetrahydrofuran (THF) as a mobile phase by Tosoh Corporation GPC.
- THF tetrahydrofuran
- IR infrared absorption spectrum
- NICOLET6700 Thermo Fisher Scientific Co., Ltd.
- the L * a * b * color system was measured using a spectrocolorimeter CM-5 manufactured by Konica Minolta. Hitachi High-Tech Science Co., Ltd. (former Seiko Instruments Inc.) DMS6100 was used for the measurement of the viscoelasticity of the cured film.
- ⁇ Method of cross-cut peel test> A composition containing a silicone-modified polyimide resin was applied on a glass plate so as to have a thickness of 1 mm, and a cured film was obtained by performing UV irradiation (integrated light quantity: 2,000 mJ / m 2 ) using a metal halide lamp. This was exposed for 24 hours under high-temperature and high-humidity conditions of 80 ° C./95% RH, and the adhesion to the glass plate before and after the exposure was evaluated by the method of cross-cut peel test (JIS K5400).
- siloxane of the following formula (i) was added dropwise at room temperature, and after completion of the addition, the mixture was stirred at room temperature for 12 hours.
- 20.4 g of acetic anhydride and 26.4 g of pyridine were added to the reaction vessel, followed by stirring at 50 ° C. for 3 hours.
- the obtained reaction solution was reprecipitated from methanol to obtain a silicone-modified polyimide resin having a siloxane content of 26% by mass.
- siloxane of the following formula (iii) was added dropwise at room temperature, and the mixture was stirred at room temperature for 12 hours after completion of the addition.
- 20.4 g of acetic anhydride and 26.4 g of pyridine were added to the reaction vessel, followed by stirring at 50 ° C. for 3 hours.
- the obtained reaction solution was reprecipitated from methanol to obtain a silicone-modified polyimide resin having a siloxane amount of 75% by mass.
- Example 1 To 100 parts of the silicone-modified polyimide resin obtained in Synthesis Example 1, 200 parts of isobornyl acrylate (IBXA) was added and dissolved and stirred to obtain a dissolved product. 6 parts of Leolosil DM-30S and 3 parts of Irgacure 1173 were added to 100 parts of the lysate and mixed and stirred to obtain a composition containing a silicone-modified polyimide resin. The viscosity of the composition was 10 Pa ⁇ s.
- IBXA isobornyl acrylate
- Storage modulus is 182 MPa, L * 96%, a * -2.6% and b * 7.3% are colorless in the L * a * b * color system. / 100.
- Examples 2 to 18, Comparative Examples 1 to 6 It carried out similarly to Example 1 by the composition shown to Tables 1-4. The results are shown in the same table.
- IBXA Isobornyl acrylate LA: Dodecyl acrylate (lauryl acrylate)
- Irgacure 1173 BASF Japan K.K.
- Irgacure 369 BASF Japan K.K.
- Irgacure 819 BASF Japan K.K.
- Irgacure TPO BASF Japan K.K. : Shin-Etsu Chemical Co., Ltd.
- X-22-174DX Shin-Etsu Chemical Co., Ltd.
- Curability ⁇ Cured ⁇ Not cured
- Example 18 The tape did not adhere on the silicone-modified polyimide resin-containing coating applied on the glass. Comparative Example 1: Silicone-modified polyimide resin did not dissolve. Comparative Example 3: Not mixed.
- Example 34 As a modifying additive, 5 parts of an epoxy group-containing acrylate (manufactured by Shin-Nakamura Chemical Co., Ltd., EN-1010) was added to 100 parts of the composition of Example 5, and mixed to obtain a composition 34. When the cross cut test was performed with the composition 34, it was 100/100. The elastic modulus of the film was 214 MPa. When a glass column was bonded on a glass substrate by ultraviolet irradiation in air and the die shear strength was measured, it was 32.3 MPa.
- an epoxy group-containing acrylate manufactured by Shin-Nakamura Chemical Co., Ltd., EN-1010
- Examples 35 to 37 The dynamic friction coefficients of the coatings obtained in Example 1, Example 17, and Example 18 were measured. The results are shown in Table 7. ⁇ Dynamic friction coefficient> Using a horizontal tensile tester AGS-X (manufactured by Shimadzu Corporation), a dynamic friction coefficient was obtained under the conditions of a load of 200 g and a moving speed of 0.3 m / min. Coefficient of dynamic friction when silicone-modified polyimide resin is applied on glass and fine paper is moved on the cured substrate.
- Example 38 0.005% by mass with respect to 100 parts of a solution obtained by dissolving RDW-B01 (blue) manufactured by Wako Pure Chemical Industries, Ltd. as a dye in the composition of Example 1 and silicone-modified polyimide resin in IBXA. It was added and dissolved by stirring to obtain a blue silicone-modified polyimide resin-containing composition. The viscosity of the composition was 10 Pa ⁇ s.
- This blue silicone-modified polyimide resin composition was applied on a Teflon (registered trademark) plate so as to have a thickness of 1 mm, and was cured by UV irradiation using a metal halide lamp (integrated light quantity 2000 mJ / m 2 ).
- the storage elastic modulus of the film is 182 MPa, L * a * b * color system is L * 2%, a * 21.7%, b * -24.2% blue, 100/100.
- the silicone-modified polyimide resin-containing composition of the present invention has fluidity at room temperature and thixotropy, and therefore prevents dripping due to low filling of the inorganic compound filler, or entry of bubbles during coating by high filling and It is suitable as an adhesive and a coating agent because it exhibits unevenness prevention and thixotropy while maintaining moldability. Furthermore, the cured product after curing with ultraviolet rays and / or visible light becomes an adhesive having adhesive strength and a coating agent having adhesiveness while having low elasticity.
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Abstract
Description
〔1〕
(A)下記式(1)で表されるシリコーン変性ポリイミド樹脂:100質量部、
Ee-Ff-Gg (1)
(式(1)中、E,F,Gはランダムに結合する繰り返し単位であり、Eは式(2)に示す2価のジアミノ変性シリコーン由来の残基、Fは式(3)に示すテトラカルボン酸二無水物由来の残基、Gはジアミン由来の2価の残基である。f+e+g=100mol%であり、f/(e+g)のmol比が0.8~1.2である。)
-Im-X-Im- (3)
(式(3)中、Imは環状イミド構造を端に含む環状の基であり、Xは単結合、酸素、硫黄、スルフィド基、スルホン基、カルボニル基、-NRN-(RNは炭素数1~12の直鎖状、分岐状又は環状の1価炭化水素基)、-CRB 2-(RBは互いに独立に、水素原子、又は、置換又は非置換の炭素数1~12の1価炭化水素基)、-RAr h-(RArは、炭素数6~12の2価のアリーレン基、hは1~6の整数)、アリーレン基から水素原子が1個又は2個脱離した3価又は4価の基、-RAr h(ORAr)i-(RArとhは前記と同定義であり、iは1~5である。)、炭素数1~12の直鎖状、分岐状又は環状のアルキレン基、該アルキレン基から水素原子が1個脱離した3価の基、アリーレンアルキレン基から選択される2~4価の有機基である。)
(B)重合性化合物:100~2,000質量部、
(C)重合開始剤:(A)及び(B)成分の合計100質量部に対して0.1~30質量部、
(D)疎水性フュームドシリカ:(A)及び(B)成分の合計100質量部に対して1~50質量部
を含有してなり、25℃において流動性を有し、かつ溶剤を含まないことを特徴とする無溶剤型シリコーン変性ポリイミド樹脂組成物。
〔2〕
Imが下記の基から選択されるものである〔1〕に記載の無溶剤型シリコーン変性ポリイミド樹脂組成物。
〔3〕
(B)成分がラジカル重合性化合物である〔1〕又は〔2〕に記載の無溶剤型シリコーン変性ポリイミド樹脂組成物。
〔4〕
(B)成分が(メタ)アクリル酸エステル化合物である〔3〕に記載の無溶剤型シリコーン変性ポリイミド樹脂組成物。
〔5〕
(C)成分が、熱分解性ラジカル開始剤、又は、放射線活性化開始剤である〔1〕~〔4〕のいずれかに記載の無溶剤型シリコーン変性ポリイミド樹脂組成物。
〔6〕
(D)成分が、嵩密度が1g/mLより低く、平均一次粒子径が1~100nmであり、BET比表面積が100~300m2/gである疎水性フュームドシリカである〔1〕~〔5〕のいずれかに記載の無溶剤型シリコーン変性ポリイミド樹脂組成物。
〔7〕
無溶剤型シリコーン変性ポリイミド樹脂組成物の25℃における粘度が3~1,000Pa・sである〔1〕~〔6〕のいずれかに記載の無溶剤型シリコーン変性ポリイミド樹脂組成物。
〔8〕
(H)成分として改質用添加剤を含有する〔1〕~〔7〕のいずれかに記載の無溶剤型シリコーン変性ポリイミド樹脂組成物。
〔9〕
(I)成分としてレベリング剤を含有する〔1〕~〔8〕のいずれかに記載の無溶剤型シリコーン変性ポリイミド樹脂組成物。
〔10〕
(J)成分として染料を含有する〔1〕~〔9〕のいずれかに記載の無溶剤型シリコーン変性ポリイミド樹脂組成物。
〔11〕
〔1〕~〔10〕のいずれかに記載の組成物からなる接着剤。
〔12〕
〔1〕~〔10〕のいずれかに記載の組成物からなるコーティング剤。
〔13〕
〔1〕~〔10〕のいずれかに記載の無溶剤型シリコーン変性ポリイミド樹脂組成物を紫外線及び/又は可視光で硬化させた皮膜の貯蔵弾性率が1MPa以上500MPa以下であるシリコーン変性ポリイミド樹脂硬化物。
〔14〕
〔1〕~〔9〕のいずれかに記載の無溶剤型シリコーン変性ポリイミド樹脂組成物を紫外線及び/又は可視光で硬化させた被膜が、可視光領域の波長で光透過率が80%以上であり、L*a*b*表色系でL*が80%以上、a*が-10%以上10%未満、b*が-10%以上10%未満であるシリコーン変性ポリイミド樹脂硬化物。
本発明のシリコーン変性ポリイミド含有組成物は、下記の(A)~(D)成分を含有し、25℃において流動性を有し、かつ溶剤を含まないことを特徴とする無溶剤型シリコーン変性ポリイミド樹脂組成物である。
(A)シリコーン変性ポリイミド樹脂、
(B)重合性化合物、
(C)重合開始剤、
(D)疎水性フュームドシリカゲル
(A)成分のシリコーン変性ポリイミドは、本組成物の主剤(ベースポリマー)であって、該シリコーン変性ポリイミドとしては下記式(1)で示されるものを用いることができる。
Ee-Ff-Gg (1)
(式(1)中、Eは式(2)に示す2価のジアミノ変性シリコーン残基、Fは式(3)に示すテトラカルボン酸二無水物由来の残基、Gはジアミン由来の2価の残基である。
FにE又はGの各繰り返し単位がランダムに結合しており、f+e+g=100mol%であり、f/(e+g)のmol比が0.8~1.2、特に0.95~1.05である。)
(式(3)中、Imは環状イミド構造を端に含む環状の基であり、Xは単結合(2つのImを単結合にて連結)、酸素、硫黄、スルフィド基、スルホン基、カルボニル基、-NRN-(RNは炭素数1~12の直鎖状、分岐状又は環状の1価炭化水素基)、-CRB 2-(RBは互いに独立に、水素原子、又は、置換又は非置換の炭素数1~12の1価炭化水素基)、-RAr h-(RArは、炭素数6~12の2価のアリーレン基、hは1~6の整数)、アリーレン基から水素原子が1個又は2個脱離した3価又は4価の基、-RAr h(ORAr)i-(RArとhは前記と同定義であり、iは1~5である。)、炭素数1~12の直鎖状、分岐状又は環状のアルキレン基、該アルキレン基から水素原子が1個脱離した3価の基、アリーレンアルキレン基から選択される2~4価の有機基である。)
本発明の(B)成分は、ラジカル重合性化合物であり、具体的には、(メタ)アクリル酸誘導体、アルケニル化合物、シクロアルケニル化合物、アルキニル化合物、スチリル化合物、インデニル化合物、ビニルエーテル化合物、ノルボニル化合物、及び、共役又は非共役アルカジエン化合物から選択される少なくとも一つ以上の化合物であり、その一部の水素原子がフッ素原子で置換されても良く、炭素原子が酸素原子に置換されてもよい。
CH2=CR7C(=O)OR8 (4)
CH2=CR7C(=O)NR8 2 (5)
(式中、R7は、炭素数1~10の直鎖状又は分岐状のアルキル基であり、R8は、炭素数1~16の直鎖状、分岐状又は環状のアルキル基であり、ケイ素数2~60のシロキサニル基を含有してもよい。なお、本明細書において、(メタ)アクリルは、アクリル及びメタクリルの双方を示す。)
本発明の(C)成分である重合開始剤は、熱分解性ラジカル開始剤、又は、放射線活性化反応剤であり、熱分解性ラジカル開始剤はアゾ化合物や有機過酸化物を用いることが可能で、この場合、熱でラジカル重合し、硬化物を形成することができる。
(D)成分の疎水性フュームドシリカは、液ダレの防止、又は塗布時の気泡の入り込み及びムラの防止、及び成形性を維持したチキソ性を示し、かつ、硬化物の高硬度化を抑えた低弾性率を示すために必須なものであり、乾燥の疎水性ヒュームドシリカ(乾式シリカ)を用いることが好ましい。上記の目的のためには嵩密度が1g/mLより低いことが好ましく、嵩密度が1g/mLより高いと調製時にシリカが沈降してしまう。更には、平均一次粒子径は1~100nmが好ましく、平均一次粒子径が上記範囲内であると、無溶剤型シリコーン変性ポリイミド含有組成物の硬化物のフュームドシリカによる光散乱が抑えられるため、硬化物の透明性を損なうことがない。なお、この平均粒子径は、例えばレーザー光回折法等の分析手段を使用した粒度分布計により、重量平均値(又はメジアン径)等として求めることができ、例えば、株式会社キーエンスのデジタルマイクロスコープVHX-5000により測定できる。また、BET比表面積が100~300m2/gであることが好ましい。
(式(6)中、RMAは(メタ)アクリル基を含む1価の炭化水素基である。R1、R2、R5、R6、m、及びoは前記と同定義、但し、mとoの和は3~40の整数である。各繰り返し単位の配置はランダムに結合している。)
より好ましくは式(7)で示される化合物である。
(式(7)中、RMA、R1、R2、及び、mは前記と同定義である。)
具体的には、信越化学工業(株)製、X-22-174シリーズ(X-22-174ASX,X-22-174DX)、X-22-2404等がある。
表2に記載の組成物を少量基材上に塗布し、その上に円柱(径3mm)を乗せ、軽く密着させた後、メタルハロゲンランプにより紫外線を2,000mJ/cm2照射して作成したサンプルを、万能型ボンドテスタ(デイジ社製、4000シリーズ)を用いて測定した。
シリコーン変性ポリイミド樹脂を含有する組成物をガラス板上に厚さ1mmとなるように塗布し、メタルハライドランプを用いてUV照射(積算光量2,000mJ/m2)することにより硬化皮膜を得た。これを80℃/95%RHの高温高湿条件下、24時間曝露し、曝露前及び曝露後のガラス板との密着性を碁盤目剥離試験(JIS K5400)の方法で評価した。
撹拌羽、温度計、及び窒素導入管を取り付けた反応容器に5-(2,4-ジオキサシクロペンチル)-3a,4,5,9b-テトラヒドロナフト[1,2-c]フラン-1,3-ジオン 30.0g(0.1mol)及びN,N-ジメチルアセトアミド250g、トルエン100gを仕込み、続いて、2,2-ビス[4-(4-アミノフェノキシ)フェニル]プロパン 10.3g(0.025mol)を添加し、反応温度を50℃で3時間保持した。更に下記式(i)のシロキサン66.6g(0.075mol)を室温にて滴下し、滴下終了後、室温にて12時間撹拌を行った。
次に、前記反応容器に無水酢酸20.4gとピリジン26.4gを添加し、50℃で3時間撹拌を行った。
得られた反応溶液をメタノールから再沈殿を行い、シロキサン量が26質量%のシリコーン変性ポリイミド樹脂を得た。この樹脂の赤外線吸光スペクトルを測定したところ、未反応官能基であるポリアミック酸に基づく吸収は観測されず、1,780cm-1及び1,720cm-1にイミド基に吸収を確認した。
また、GPCによりこの樹脂の重量平均分子量を測定したところ、35,000であった。石英ガラス基板上に膜厚100μmのフィルムを作成し、光線透過率を測定したところ、波長350~450nmまでの光線透過率が80%以上であった。このフィルムの透過率スペクトルを図1に載せた。
撹拌羽、温度計、及び窒素導入管を取り付けた反応容器にジシクロヘキシル-3,4,3',4'-テトラカルボン酸二無水物30.6g(0.1mol)、及びN,N-ジメチルアセトアミド250g、トルエン100gを仕込み、続いて、2,2-ビス[4-(4-アミノフェノキシ)フェニル]プロパン10.3g(0.025mol)を添加し、反応温度50℃で3時間撹拌した。更に前記式(i)のシロキサン66.6g(0.075mol)を室温で滴下し、滴下終了後室温で12時間撹拌した。
次に、前記反応容器に無水酢酸20.4gとピリジン26.4gを添加し、50℃で3時間撹拌を行った。
得られた反応溶液をメタノールから再沈殿を行い、シロキサン量が62質量%のシリコーン変性ポリイミド樹脂を得た。この樹脂の赤外線吸光スペクトルを測定したところ、未反応官能基であるポリアミック酸に基づく吸収は観測されず、1,780cm-1及び1720cm-1にイミド基に吸収を確認した。
また、GPCによりこの樹脂の重量平均分子量を測定したところ、33,000であった。石英ガラス基板上に膜厚100μmのフィルムを作成し、光線透過率を測定したところ、波長350~450nmまでの光線透過率が80%以上であった。
撹拌羽、温度計、及び窒素導入管を取り付けた反応容器にシクロヘキサン-1,2,4,5-テトラカルボン酸二無水物22.4g(0.1mol)、及びN,N-ジメチルアセトアミド250g、トルエン100gを仕込み、続いて、2,2-ビス[4-(4-アミノフェノキシ)フェニル]プロパン10.3g(0.025mol)を添加し反応温度50℃で3時間撹拌した。更に前記式(i)のシロキサン66.6g(0.075mol)を室温で滴下し、滴下終了後室温で12時間撹拌した。
次に、前記反応容器に無水酢酸20.4gとピリジン26.4gを添加し、50℃で3時間撹拌を行った。
得られた反応溶液をメタノールから再沈殿を行い、シロキサン量が67質量%のシリコーン変性ポリイミド樹脂を得た。この樹脂の赤外線吸光スペクトルを測定したところ、未反応官能基であるポリアミック酸に基づく吸収は観測されず、1,780cm-1及び1,720cm-1にイミド基に吸収を確認した。
また、GPCによりこの樹脂の重量平均分子量を測定したところ、31,000であった。石英ガラス基板上に膜厚100μmのフィルムを作成し、光線透過率を測定したところ、波長350~450nmまでの光線透過率が80%以上であった。
撹拌羽、温度計、及び窒素導入管を取り付けた反応容器に5-(2,4-ジオキサシクロペンチル)-3a,4,5,9b-テトラヒドロナフト[1,2-c]フラン-1,3-ジオン 30.0g(0.1mol)、及びN,N-ジメチルアセトアミド250g、トルエン100gを仕込み、続いて、2,2’-[2-ヒドロキシ-3-(3,5-ジメチル-4-アミノ)-ベンジル-5-メチル]-ジフェニルメタン12.6g(0.025mol)を添加し反応温度50℃で3時間撹拌した。更に前記式(ii)のシロキサン68.6g(0.075mol)を室温で滴下し、滴下終了後室温で12時間撹拌した。
次に、前記反応容器に無水酢酸20.4gとピリジン26.4gを添加し、50℃で3時間撹拌を行った。
得られた反応溶液をメタノールから再沈殿を行い、シロキサン量が68質量%のシリコーン変性ポリイミド樹脂を得た。この樹脂の赤外線吸光スペクトルを測定したところ、未反応官能基であるポリアミック酸に基づく吸収は観測されず、1,780cm-1及び1,720cm-1にイミド基に吸収を確認した。
また、GPCによりこの樹脂の重量平均分子量を測定したところ、22,000であった。石英ガラス基板上に膜厚100μmのフィルムを作成し、光線透過率を測定したところ、波長350~450nmまでの光線透過率が80%以上であった。
撹拌羽、温度計、及び窒素導入管を取り付けた反応容器に5-(2,4-ジオキサシクロペンチル)-3a,4,5,9b-テトラヒドロナフト[1,2-c]フラン-1,3-ジオン 30.0g(0.1mol)、及びN,N-ジメチルアセトアミド250g、トルエン100gを仕込み、続いて、2,2-ビス[4-(4-アミノフェノキシ)フェニル]プロパン 10.3g(0.025mol)を添加し反応温度50℃で3時間撹拌した。更に下記式(iii)のシロキサン105.0g(0.075mol)を室温で滴下し、滴下終了後室温で12時間撹拌した。
次に、前記反応容器に無水酢酸20.4gとピリジン26.4gを添加し、50℃で3時間撹拌を行った。
得られた反応溶液をメタノールから再沈殿を行い、シロキサン量が75質量%のシリコーン変性ポリイミド樹脂を得た。この樹脂の赤外線吸光スペクトルを測定したところ、未反応官能基であるポリアミック酸に基づく吸収は観測されず、1,780cm-1及び1,720cm-1にイミド基に吸収を確認した。
また、GPCによりこの樹脂の重量平均分子量を測定したところ、31,500であった。石英ガラス基板上に膜厚100μmのフィルムを作成し、光線透過率を測定したところ、波長350~450nmまでの光線透過率が80%以上であった。
撹拌羽、温度計、及び窒素導入管を取り付けた反応容器に3,3',4,4'ジフェニルスルホンテトラカルボン酸二無水物 59.7g(0.167mol)、ビス[4-(3-アミノフェノキシ)フェニル]スルホン14.4g(0.033mol)、及びシクロヘキサノン400gを仕込み、続いて、前記式(i)のシロキサン118.0g(0.133mol)を、反応の内温が50℃を超えないように滴下した。滴下終了後、室温で10時間撹拌した。
次に、前記反応容器に無水酢酸40.8gとピリジン52.8gを添加し、50℃で3時間撹拌を行った。
得られた反応溶液をメタノールから再沈殿を行い、シロキサン量が61質量%のシリコーン変性ポリイミド樹脂を得た。この樹脂の赤外線吸光スペクトルを測定したところ、未反応官能基であるポリアミック酸に基づく吸収は観測されず、1,780cm-1及び1,720cm-1にイミド基に吸収を確認した。
また、GPCによりこの樹脂の重量平均分子量を測定したところ、31,000であった。石英ガラス基板上に膜厚100μmのフィルムを作成し、光線透過率を測定したところ、波長350nmから450nmまでの光線透過率が80%以下であった。
合成例1で得られたシリコーン変性ポリイミド樹脂100部に対しアクリル酸イソボルニル(IBXA)200部を加えて溶解・撹拌し、溶解物を得た。この溶解物100部に対してレオロシールDM-30S 6部、及びIrgacure1173 3部を添加し、混合撹拌を行うことで、シリコーン変性ポリイミド樹脂を含有する組成物を得た。本組成物の粘度は10Pa・sであった。このシリコーン変性ポリイミド樹脂組成物をテフロン(登録商標)板上に厚さ1mmとなるように塗布し、メタルハライドランプを用いてUV照射(積算光量2,000mJ/m2)することにより得た硬化皮膜の貯蔵弾性率は182MPaであり、L*a*b*表色系でL*96%、a*-2.6%、b*7.3%の無色であり、碁盤目試験の結果、100/100であった。
表1~4に示す組成で、実施例1と同様に実施した。結果を同表に示す。
IBXA:アクリル酸イソボルニル
LA:アクリル酸ドデシル(ラウリルアクリレート)
Irgacure1173:BASFジャパン株式会社製
Irgacure369:BASFジャパン株式会社製
Irgacure819:BASFジャパン株式会社製
IrgacureTPO:BASFジャパン株式会社製
レオロシールDM-30S:株式会社トクヤマ製
AEROSIL R816:日本アエロジル株式会社製
X-22-174ASX:信越化学工業株式会社製
X-22-174DX:信越化学工業株式会社製
硬化性:○ 硬化
× 硬化せず
ダイシェア強度を表5,6にまとめた。
実施例5の組成物100部に改質用添加剤として、エポキシ基含有アクリレート(新中村化学(株)製、EN-1010)5部を添加し、撹拌混合し組成物34を得た。前記組成物34で碁盤目試験を行ったところ、100/100であった。また被膜の弾性率は214MPaであった。空気中で紫外線照射によるガラス基板上でガラス円柱を接着させ、ダイシェア強度を測定したところ、32.3MPaであった。
実施例1、実施例17、及び実施例18で得られた被膜の動摩擦係数を測定した。結果を表7に示す。
<動摩擦係数>
水平方向引っ張り試験機AGS-X(株式会社島津製作所製)を用いて、荷重200g、移動速度0.3m/分の条件における動摩擦係数を求めた。
シリコーン変性ポリイミド樹脂をガラス上に塗布し、硬化させた基材上に上質紙を異動させた時の動摩擦係数
実施例1の組成物に染料として和光純薬工業(株)製のRDW-B01(青色)を、シリコーン変性ポリイミド樹脂をIBXAに溶解させた溶解物100部に対して、0.005質量%を添加し、撹拌溶解させ、青色のシリコーン変性ポリイミド樹脂含有組成物を得た。本組成物の粘度は10Pa・sであった。この青色シリコーン変性ポリイミド樹脂組成物をテフロン(登録商標)板上に厚さ1mmとなるように塗布し、メタルハライドランプを用いてUV照射(積算光量2000mJ/m2)することにより得た青色の硬化皮膜の貯蔵弾性率は182MPaであり、L*a*b*表色系でL*2%、a*21.7%、b*-24.2%の青色であり、碁盤目試験の結果、100/100であった。
比較例1~6では本発明の求める組成を満たしていないため、組成物の溶解性や粘度及び硬化性が不十分であった。これに対し、実施例1~17の硬化皮膜は、目的の粘度範囲に収まることからチキソ性に優れ、良好な密着性及び貯蔵弾性率(MPa)を示した。
また、実施例19~34より、本発明の組成物は窒素下及び空気中でも、ガラスや真鍮に対して良好な接着強度を示している。実施例36,37では(I)成分としてレベリング剤が添加されることで動摩擦係数が低下している。
Claims (14)
- (A)下記式(1)で表されるシリコーン変性ポリイミド樹脂:100質量部、
Ee-Ff-Gg (1)
(式(1)中、E,F,Gはランダムに結合する繰り返し単位であり、Eは式(2)に示す2価のジアミノ変性シリコーン由来の残基、Fは式(3)に示すテトラカルボン酸二無水物由来の残基、Gはジアミン由来の2価の残基である。f+e+g=100mol%であり、f/(e+g)のmol比が0.8~1.2である。)
(式(2)中、RAは置換又は非置換の炭素数1~10の2価炭化水素基であり、R1及びR2は互いに独立に置換又は非置換の炭素数1~10の1価炭化水素基であり、R3及びR4は互いに独立に置換又は非置換の炭素数1~10の1価炭化水素基であり、R5及びR6は互いに独立に置換又は非置換の炭素数1~16のアルキル基、アリール基、アラルキル基から選択される有機基である。m、n、oはそれぞれ0~20の整数であり、n+o≧1、m+n+o=1~60を満たす。)
-Im-X-Im- (3)
(式(3)中、Imは環状イミド構造を端に含む環状の基であり、Xは単結合、酸素、硫黄、スルフィド基、スルホン基、カルボニル基、-NRN-(RNは炭素数1~12の直鎖状、分岐状又は環状の1価炭化水素基)、-CRB 2-(RBは互いに独立に、水素原子、又は、置換又は非置換の炭素数1~12の1価炭化水素基)、-RAr h-(RArは、炭素数6~12の2価のアリーレン基、hは1~6の整数)、アリーレン基から水素原子が1個又は2個脱離した3価又は4価の基、-RAr h(ORAr)i-(RArとhは前記と同定義であり、iは1~5である。)、炭素数1~12の直鎖状、分岐状又は環状のアルキレン基、該アルキレン基から水素原子が1個脱離した3価の基、アリーレンアルキレン基から選択される2~4価の有機基である。)
(B)重合性化合物:100~2,000質量部、
(C)重合開始剤:(A)及び(B)成分の合計100質量部に対して0.1~30質量部、
(D)疎水性フュームドシリカ:(A)及び(B)成分の合計100質量部に対して1~50質量部
を含有してなり、25℃において流動性を有し、かつ溶剤を含まないことを特徴とする無溶剤型シリコーン変性ポリイミド樹脂組成物。 - (B)成分がラジカル重合性化合物である請求項1又は2に記載の無溶剤型シリコーン変性ポリイミド樹脂組成物。
- (B)成分が(メタ)アクリル酸エステル化合物である請求項3に記載の無溶剤型シリコーン変性ポリイミド樹脂組成物。
- (C)成分が、熱分解性ラジカル開始剤、又は、放射線活性化開始剤である請求項1~4のいずれか1項に記載の無溶剤型シリコーン変性ポリイミド樹脂組成物。
- (D)成分が、嵩密度が1g/mLより低く、平均一次粒子径が1~100nmであり、BET比表面積が100~300m2/gである疎水性フュームドシリカである請求項1~5のいずれか1項に記載の無溶剤型シリコーン変性ポリイミド樹脂組成物。
- 無溶剤型シリコーン変性ポリイミド樹脂組成物の25℃における粘度が3~1,000Pa・sである請求項1~6のいずれか1項に記載の無溶剤型シリコーン変性ポリイミド樹脂組成物。
- (H)成分として改質用添加剤を含有する請求項1~7のいずれか1項に記載の無溶剤型シリコーン変性ポリイミド樹脂組成物。
- (I)成分としてレベリング剤を含有する請求項1~8のいずれか1項に記載の無溶剤型シリコーン変性ポリイミド樹脂組成物。
- (J)成分として染料を含有する請求項1~9のいずれか1項に記載の無溶剤型シリコーン変性ポリイミド樹脂組成物。
- 請求項1~10のいずれか1項に記載の組成物からなる接着剤。
- 請求項1~10のいずれか1項に記載の組成物からなるコーティング剤。
- 請求項1~10のいずれか1項に記載の無溶剤型シリコーン変性ポリイミド樹脂組成物を紫外線及び/又は可視光で硬化させた皮膜の貯蔵弾性率が1MPa以上500MPa以下であるシリコーン変性ポリイミド樹脂硬化物。
- 請求項1~9のいずれか1項に記載の無溶剤型シリコーン変性ポリイミド樹脂組成物を紫外線及び/又は可視光で硬化させた被膜が、可視光領域の波長で光透過率が80%以上であり、L*a*b*表色系でL*が80%以上、a*が-10%以上10%未満、b*が-10%以上10%未満であるシリコーン変性ポリイミド樹脂硬化物。
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| JP7024660B2 (ja) * | 2018-08-10 | 2022-02-24 | 信越化学工業株式会社 | 熱硬化性樹脂組成物及び半導体装置 |
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| TW201738320A (zh) | 2017-11-01 |
| US10550287B2 (en) | 2020-02-04 |
| US20180312723A1 (en) | 2018-11-01 |
| TWI724080B (zh) | 2021-04-11 |
| CN108473607A (zh) | 2018-08-31 |
| JP6763139B2 (ja) | 2020-09-30 |
| KR20180097628A (ko) | 2018-08-31 |
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| JP2017115050A (ja) | 2017-06-29 |
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