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WO2017182112A1 - Method for preparation of a reinforcement material - Google Patents

Method for preparation of a reinforcement material Download PDF

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Publication number
WO2017182112A1
WO2017182112A1 PCT/EP2016/082937 EP2016082937W WO2017182112A1 WO 2017182112 A1 WO2017182112 A1 WO 2017182112A1 EP 2016082937 W EP2016082937 W EP 2016082937W WO 2017182112 A1 WO2017182112 A1 WO 2017182112A1
Authority
WO
WIPO (PCT)
Prior art keywords
water
reinforcement
synthetic fiber
dispersible
packaging
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/EP2016/082937
Other languages
French (fr)
Inventor
Erhan KOP
Kagan AKTEPE
Okan ATAMAN
Saim ÖZ
Fehmi ULUGANER
Yavuz KOZAK
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kordsa Teknik Tekstil AS
Original Assignee
Kordsa Teknik Tekstil AS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kordsa Teknik Tekstil AS filed Critical Kordsa Teknik Tekstil AS
Publication of WO2017182112A1 publication Critical patent/WO2017182112A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B16/00Use of organic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of organic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B16/04Macromolecular compounds
    • C04B16/06Macromolecular compounds fibrous
    • C04B16/0675Macromolecular compounds fibrous from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B16/0691Polyamides; Polyaramides
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/0068Ingredients with a function or property not provided for elsewhere in C04B2103/00
    • C04B2103/0077Packaging material remaining in the mixture after the mixing step, e.g. soluble bags containing active ingredients
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C5/00Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
    • E04C5/07Reinforcing elements of material other than metal, e.g. of glass, of plastics, or not exclusively made of metal
    • E04C5/073Discrete reinforcing elements, e.g. fibres
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C5/00Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
    • E04C5/07Reinforcing elements of material other than metal, e.g. of glass, of plastics, or not exclusively made of metal
    • E04C5/073Discrete reinforcing elements, e.g. fibres
    • E04C5/076Specially adapted packagings therefor, e.g. for dosing

Definitions

  • the present invention relates to synthetic fiber-based reinforcement materials and a method for obtaining thereof.
  • micro synthetic or macro synthetic fiber based reinforcement materials in composite structures is known in the industry. Such materials can be introduced into cement mixtures at reinforced concrete production.
  • the synthetic fiber-based reinforcement materials are known to be produced and transferred in disposable packages, which are torn apart and disposed at releasing and introduction of the reinforcement material into the mixtures to be reinforced. Tearing apart of the packages can be considered as a process step corresponding to an operational cost. Additionally, disposal of the torn apart packaging material corresponds to a further transportation (waste removal) step and also a non-beneficial occupation of space.
  • Primary object of the present invention is to overcome the abovementioned shortcomings of the prior art.
  • Another object of the present invention is provision of a method of introduction of macro synthetic or micro synthetic fiber based materials into aqueous mixtures, in high precision of dosage.
  • a further object of the present invention is provision of a product and method enabling and facilitating the introduction of reinforcement materials with minimized operational costs.
  • the present invention proposes a method for preparing a synthetic fiber based reinforcement material for use in concrete mixtures, comprising packaging of the reinforcement material in a packaging material which is dispersible in water.
  • the present invention further proposes a synthetic fiber-based concrete reinforcement additive packed with packaging material which is dispersible in water.
  • the packaging material can comprise a water-based paper.
  • the reinforcement material can be based on macro synthetic fibers.
  • the relevant method can comprise the steps of separation of warps and wefts from a cord fabric by weft removal, bundling of the warps, wrapping of the bundles with a film comprising a water dissolvable polymeric material, slicing of the wrapped bundles, and packing of the slices into a packaging material which is dispersible in water.
  • the water dissolvable polymeric material can comprise polyvinyl alcohol.
  • the slices can be in form of cylinder with a length per diameter (L/D) ratio within the range between 0.25 and 5, or between 1.5 and 3.
  • the reinforcement material can be based on micro synthetic fibers.
  • the relevant method can comprise the steps of drawing fiber yarns from separate coils together into a continuous longitudinal bundle, cutting the bundle into discontinuous bundles, and packing of the discontinuous bundles into a packaging material which is dispersible in water.
  • the present invention further proposes a synthetic fiber-based reinforcement material obtainable from such alternative methods.
  • Figure 1 shows perspective view of an exemplary setup for producing macro synthetic fiber based reinforcement materials according to the present invention.
  • Figure 2 shows perspective view of an exemplary setup for producing micro synthetic fiber based reinforcement materials according to the present invention.
  • the present invention proposes a method for preparation of ready-to-use reinforcement materials comprising water-dispersible packages holding fiber-based material together whilst storing or transportation of the reinforcement material, to be employed in fiber reinforced concrete production.
  • the packaging material can be a water-based paper, such that it is dispersible in aqueous cement mixtures upon a facilitated introduction of the reinforcement material thereinto. Any step of the process for preparation of the reinforcement can be easily integrated to automation.
  • the packaged product obtained with the method according to the present invention can be introduced into aqueous mixtures (e.g. aqueous cement mixtures in concrete production), without necessitating tearing apart the packaging material holding the synthetic fiber based materials together. Furthermore, any operational step(s) including removal of any waste based on such torn apart packaging materials is eliminated. Since no torn apart waste packaging material is emerged, any necessitation of respective waste collection and disposal space is eliminated, which further enhances the space usage in a respective workplace.
  • aqueous mixtures e.g. aqueous cement mixtures in concrete production
  • the reinforcement material comprises macro synthetic fibers.
  • macro synthetic fibers can be easily introduced into aqueous mixtures (e.g. into cement mixtures at concrete preparation) in a water soluble package (or sacks), the package disperses in the aqueous mixture and the water soluble polymeric wrapping film is exposed to water resulting in dissolution of the film.
  • the bundle of macro synthetic fibers are easily dispersed in the aqueous mixture, as well as a high precision dosing of the macro synthetic fibers into the aqueous mixture is enabled.
  • cord fabric in form of a roll (9) is subjected to weft removal in a weft removal unit (10), such that only warps of the cord fabric is separated from the wefts.
  • the warps are then bundled and wrapped with a film comprising a water dissolvable polymeric material in form of a film, at a wrapping unit (20).
  • the wrapping material can comprise e.g. polyvinyl alcohol (PVA) or another water soluble polymeric material.
  • a longitudinal continuous bundle e.g. with a mainly circular cross-section having a mean diameter of D, providing minimized use of wrapping material per each kg of fiber
  • the bundle is cut into slices (discontinuous bundles having certain lengths).
  • Each slice having a length per mean diameter values (L/D ratios) preferably within the range between 0.25 and 5, more preferably between 1.5 and 3. Then, the slices are directed e.g. via conveyors (4, 5, 6) to a packaging step at a packaging machine (7) or a sacking step at a sacking machine (8). In packaging or sacking steps, the slices are packed into a packaging material which is dispersible in water. Sacking can also correspond to filling into big bags.
  • the reinforcement material comprises micro synthetic fibers.
  • micro synthetic fibers can be easily introduced into aqueous mixtures (e.g. into cement mixtures at concrete preparation) in a water soluble package (or sacks), the package disperses in the aqueous mixture and the micro-synthetic fibers are released into the aqueous mixture.
  • bundles of micro synthetic fibers are easily dispersed in the aqueous mixture, as well as a high precision dosing of the micro synthetic fibers into the aqueous mixture is enabled.
  • micro-synthetic fiber yarns from separate coils loaded into creels (11) are drawn together into a continuous longitudinal bundle at a drawing unit (21) and the bundle is directed to a cutting step at a cutting machine (3) to form discontinuous (i.e. cut) bundles of micro synthetic fibers.
  • the cut bundles are directed (e.g. via conveyors 4, 5, 6) into a packaging step at a packaging machine (7) or a sacking step at a sacking machine (8).
  • the slices are packed into a packaging material which is dispersible in water.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
  • Wrappers (AREA)
  • Packages (AREA)

Abstract

The present invention proposes a method for preparing a synthetic fiber based reinforcement material for use in concrete mixtures, comprising packaging of the reinforcement material in a packaging material which is dispersible in water. The present invention further proposes a synthetic fiber-based concrete reinforcement additive packed with packaging material which is dispersible in water.

Description

METHOD FOR PREPARATION OF A REINFORCEMENT MATERIAL
The present invention relates to synthetic fiber-based reinforcement materials and a method for obtaining thereof.
Use of micro synthetic or macro synthetic fiber based reinforcement materials in composite structures is known in the industry. Such materials can be introduced into cement mixtures at reinforced concrete production. The synthetic fiber-based reinforcement materials are known to be produced and transferred in disposable packages, which are torn apart and disposed at releasing and introduction of the reinforcement material into the mixtures to be reinforced. Tearing apart of the packages can be considered as a process step corresponding to an operational cost. Additionally, disposal of the torn apart packaging material corresponds to a further transportation (waste removal) step and also a non-beneficial occupation of space. Primary object of the present invention is to overcome the abovementioned shortcomings of the prior art.
Another object of the present invention is provision of a method of introduction of macro synthetic or micro synthetic fiber based materials into aqueous mixtures, in high precision of dosage.
A further object of the present invention is provision of a product and method enabling and facilitating the introduction of reinforcement materials with minimized operational costs.
The present invention proposes a method for preparing a synthetic fiber based reinforcement material for use in concrete mixtures, comprising packaging of the reinforcement material in a packaging material which is dispersible in water. The present invention further proposes a synthetic fiber-based concrete reinforcement additive packed with packaging material which is dispersible in water. The packaging material can comprise a water-based paper.
In an aspect, the reinforcement material can be based on macro synthetic fibers. The relevant method can comprise the steps of separation of warps and wefts from a cord fabric by weft removal, bundling of the warps, wrapping of the bundles with a film comprising a water dissolvable polymeric material, slicing of the wrapped bundles, and packing of the slices into a packaging material which is dispersible in water. The water dissolvable polymeric material can comprise polyvinyl alcohol. The slices can be in form of cylinder with a length per diameter (L/D) ratio within the range between 0.25 and 5, or between 1.5 and 3.
In another aspect, the reinforcement material can be based on micro synthetic fibers. The relevant method can comprise the steps of drawing fiber yarns from separate coils together into a continuous longitudinal bundle, cutting the bundle into discontinuous bundles, and packing of the discontinuous bundles into a packaging material which is dispersible in water.
Accordingly, the present invention further proposes a synthetic fiber-based reinforcement material obtainable from such alternative methods.
The figures, whose brief explanation are herewith provided, is solely intended for providing a better understanding of the present invention and is as such not intended to define the scope of protection or the context in which said scope is to be interpreted in the absence of the description.
Figure 1 shows perspective view of an exemplary setup for producing macro synthetic fiber based reinforcement materials according to the present invention.
Figure 2 shows perspective view of an exemplary setup for producing micro synthetic fiber based reinforcement materials according to the present invention.
Referring now the figures outlined before, the present invention proposes a method for preparation of ready-to-use reinforcement materials comprising water-dispersible packages holding fiber-based material together whilst storing or transportation of the reinforcement material, to be employed in fiber reinforced concrete production. The packaging material can be a water-based paper, such that it is dispersible in aqueous cement mixtures upon a facilitated introduction of the reinforcement material thereinto. Any step of the process for preparation of the reinforcement can be easily integrated to automation.
The packaged product obtained with the method according to the present invention can be introduced into aqueous mixtures (e.g. aqueous cement mixtures in concrete production), without necessitating tearing apart the packaging material holding the synthetic fiber based materials together. Furthermore, any operational step(s) including removal of any waste based on such torn apart packaging materials is eliminated. Since no torn apart waste packaging material is emerged, any necessitation of respective waste collection and disposal space is eliminated, which further enhances the space usage in a respective workplace.
In an aspect according to the present invention, the reinforcement material comprises macro synthetic fibers. In this case, macro synthetic fibers can be easily introduced into aqueous mixtures (e.g. into cement mixtures at concrete preparation) in a water soluble package (or sacks), the package disperses in the aqueous mixture and the water soluble polymeric wrapping film is exposed to water resulting in dissolution of the film. As a result, the bundle of macro synthetic fibers are easily dispersed in the aqueous mixture, as well as a high precision dosing of the macro synthetic fibers into the aqueous mixture is enabled.
In an example according to said aspect, cord fabric in form of a roll (9) is subjected to weft removal in a weft removal unit (10), such that only warps of the cord fabric is separated from the wefts. The warps are then bundled and wrapped with a film comprising a water dissolvable polymeric material in form of a film, at a wrapping unit (20). The wrapping material can comprise e.g. polyvinyl alcohol (PVA) or another water soluble polymeric material. A longitudinal continuous bundle (e.g. with a mainly circular cross-section having a mean diameter of D, providing minimized use of wrapping material per each kg of fiber) can be obtained from the wrapping step. Then, the bundle is cut into slices (discontinuous bundles having certain lengths). Each slice having a length per mean diameter values (L/D ratios) preferably within the range between 0.25 and 5, more preferably between 1.5 and 3. Then, the slices are directed e.g. via conveyors (4, 5, 6) to a packaging step at a packaging machine (7) or a sacking step at a sacking machine (8). In packaging or sacking steps, the slices are packed into a packaging material which is dispersible in water. Sacking can also correspond to filling into big bags.
In another aspect according to the present invention, the reinforcement material comprises micro synthetic fibers. In this case, micro synthetic fibers can be easily introduced into aqueous mixtures (e.g. into cement mixtures at concrete preparation) in a water soluble package (or sacks), the package disperses in the aqueous mixture and the micro-synthetic fibers are released into the aqueous mixture. As a result, bundles of micro synthetic fibers are easily dispersed in the aqueous mixture, as well as a high precision dosing of the micro synthetic fibers into the aqueous mixture is enabled.
In an example according to said aspect, micro-synthetic fiber yarns from separate coils loaded into creels (11) are drawn together into a continuous longitudinal bundle at a drawing unit (21) and the bundle is directed to a cutting step at a cutting machine (3) to form discontinuous (i.e. cut) bundles of micro synthetic fibers. Then, the cut bundles are directed (e.g. via conveyors 4, 5, 6) into a packaging step at a packaging machine (7) or a sacking step at a sacking machine (8). Again, in packaging or sacking steps, the slices are packed into a packaging material which is dispersible in water.
Thus the following objects are achieved by the present invention:
- overcoming the abovementioned shortcomings of the prior art,
- provision of:
- a product enabling introduction of macro synthetic or micro synthetic fiber based materials into aqueous mixtures, with enhanced dosage precision,
- a product and method enabling and facilitating the introduction of reinforcement materials with minimized operational costs.

Claims

Claims:
1. Synthetic fiber-based concrete reinforcement additive packed with packaging material which is dispersible in water.
2. Additive according to the claim 1, comprising macro synthetic fibers.
3. Additive according to the claim 2, comprising micro synthetic fibers.
4. Method for preparing a synthetic fiber based reinforcement material for use in concrete mixtures, comprising packaging of the reinforcement material in a packaging material which is dispersible in water.
5. Method according to the claim 4, wherein the packaging material comprises a water-based paper.
6. Method according to any of the claims 4 or 5, wherein the reinforcement material is macro synthetic fiber based.
7. Method according to the claim 6, comprising the steps of
a) separation of warps and wefts from a cord fabric by weft removal,
b) bundling of the warps,
c) wrapping of the bundles with a film comprising a water dissolvable polymeric material,
d) slicing of the wrapped bundles,
e) packing of the slices into a packaging material which is dispersible in water.
8. Method according to the claim 7, wherein the water dissolvable polymeric material comprises polyvinyl alcohol.
9. Method according to any of the claims 7 or 8, wherein the slices are in form of cylinder with a length per diameter (L/D) ratio within the range between 0.25 and 5.
10. Method according to the claim 9, wherein the L/D ratio is within the range between 1.5 and 3.
11. Method according to any of the claims 4 or 5, wherein the reinforcement material is micro synthetic fiber based.
12. Method according to the claim 11, comprising the steps of i) drawing fiber yarns from separate coils together into a continuous longitudinal bundle,
ii) cutting the bundle into discontinuous bundles,
iii) packing of the discontinuous bundles into a packaging material which is dispersible in water.
13. Synthetic fiber-based reinforcement material obtainable from any of the claims 4 to 12.
PCT/EP2016/082937 2016-04-20 2016-12-30 Method for preparation of a reinforcement material Ceased WO2017182112A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
TRPCT/TR2016/050119 2016-04-20
PCT/TR2016/050119 WO2017184090A1 (en) 2016-04-20 2016-04-20 Macro synthetic concrete reinforcement material and production method thereof

Publications (1)

Publication Number Publication Date
WO2017182112A1 true WO2017182112A1 (en) 2017-10-26

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PCT/TR2016/050119 Ceased WO2017184090A1 (en) 2016-04-20 2016-04-20 Macro synthetic concrete reinforcement material and production method thereof
PCT/EP2016/082937 Ceased WO2017182112A1 (en) 2016-04-20 2016-12-30 Method for preparation of a reinforcement material

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Application Number Title Priority Date Filing Date
PCT/TR2016/050119 Ceased WO2017184090A1 (en) 2016-04-20 2016-04-20 Macro synthetic concrete reinforcement material and production method thereof

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020005183A2 (en) * 2018-06-25 2020-01-02 Kordsa Teknik Tekstil A.S. Concrete reinforcement member

Citations (3)

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Publication number Priority date Publication date Assignee Title
US4133928A (en) * 1972-03-22 1979-01-09 The Governing Council Of The University Of Toronto Fiber reinforcing composites comprising portland cement having embedded therein precombined absorbent and reinforcing fibers
US6039086A (en) * 1997-10-02 2000-03-21 Lindauer Dornier Gesellschaft Mbh Separating weft thread waste of a single uncontaminated material from untwisted leno binding threads in trimmed catch selvages
WO2007075500A2 (en) * 2005-12-16 2007-07-05 Polymer Group, Inc. Concrete fiber material, castable constructs including same, and methods

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GB1098188A (en) * 1964-05-28 1968-01-10 English Sewing Cotton Company Improvements in sewing thread
US4515636A (en) 1984-08-17 1985-05-07 E. I. Du Pont De Nemours And Company Reinforced cement
US6596210B2 (en) 1999-10-08 2003-07-22 W. R. Grace & Co.-Conn. Process of treating fibers
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JP4105754B1 (en) * 2007-08-15 2008-06-25 晋介 椿原 Reinforced cured body and method for producing the same
WO2012174414A2 (en) 2011-06-16 2012-12-20 Pro Perma Engineered Coatings, Llc Fiber reinforced concrete

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Publication number Priority date Publication date Assignee Title
US4133928A (en) * 1972-03-22 1979-01-09 The Governing Council Of The University Of Toronto Fiber reinforcing composites comprising portland cement having embedded therein precombined absorbent and reinforcing fibers
US6039086A (en) * 1997-10-02 2000-03-21 Lindauer Dornier Gesellschaft Mbh Separating weft thread waste of a single uncontaminated material from untwisted leno binding threads in trimmed catch selvages
WO2007075500A2 (en) * 2005-12-16 2007-07-05 Polymer Group, Inc. Concrete fiber material, castable constructs including same, and methods

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PROPEX: "NOVOMESH 950 MACRO-SYNTHETIC FIBER BLEND", 8 February 2016 (2016-02-08), XP055352892, Retrieved from the Internet <URL:http://www.fibermesh.com/downloads/Novomesh 950 Product Data Sheet.pdf> [retrieved on 20170308] *

Also Published As

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