WO2017170205A1 - Secondary battery degradation assessment device - Google Patents
Secondary battery degradation assessment device Download PDFInfo
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- WO2017170205A1 WO2017170205A1 PCT/JP2017/011961 JP2017011961W WO2017170205A1 WO 2017170205 A1 WO2017170205 A1 WO 2017170205A1 JP 2017011961 W JP2017011961 W JP 2017011961W WO 2017170205 A1 WO2017170205 A1 WO 2017170205A1
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- battery
- discharge
- voltage
- deterioration determination
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/48—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/44—Methods for charging or discharging
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J13/00—Circuit arrangements for providing remote indication of network conditions, e.g. an instantaneous record of the open or closed condition of each circuitbreaker in the network; Circuit arrangements for providing remote control of switching means in a power distribution network, e.g. switching in and out of current consumers by using a pulse code signal carried by the network
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention is used in a data center, a mobile phone base station, or any other emergency power source that requires stable power supply, or a general power source in which a plurality of batteries are connected in series.
- the present invention relates to a secondary battery deterioration determination device.
- the charging method for the emergency power supply includes trickle charging, which uses a charging circuit to charge with a small amount of current in a steady state, and a load and a secondary battery connected in parallel to the rectifier, applying a constant current to the load.
- trickle charging uses a charging circuit to charge with a small amount of current in a steady state, and a load and a secondary battery connected in parallel to the rectifier, applying a constant current to the load.
- many types of trickle charging are employed for emergency power supplies.
- the emergency power supply requires a voltage and current that can drive a load driven by a commercial power supply.
- the voltage of one secondary battery (battery) is low and the capacity is small, so multiple batteries are connected in series.
- a plurality of battery groups are connected in parallel.
- Each battery is a lead acid battery or a lithium ion battery.
- Patent Document 1 a proposal for measuring the whole battery collectively (for example, Patent Document 1), applying a pulsed voltage to the battery, and determining the battery from the input voltage and the response voltage Proposals for calculating the overall internal impedance (for example, Patent Document 2), methods for determining deterioration by measuring the internal resistance of individual cells connected in series in the battery (for example, Patent Document 3), and the like have been proposed.
- the AC four-terminal method is used to measure the internal resistance of each cell.
- an AC four-terminal battery tester has been commercialized as a handy checker that measures a very small resistance value such as the internal resistance of the battery (for example, Non-Patent Document 1).
- Patent Documents 1 and 2 wireless data transmission is also proposed, cable management and manual work reduction, and computer data management are also proposed.
- JP-A-10-170615 Japanese Patent Laid-Open No. 2005-1000096 JP 2010-164441 A
- All of the conventional secondary battery degradation determination devices calculate the internal resistance by applying a current to the battery and measuring the inter-terminal voltage, so that the sensor configuration is complicated.
- the emergency power supply is composed of a large number of batteries, if the configuration of the sensor for measuring each battery is complicated, the entire apparatus becomes large and the cost increases as a whole of the deterioration determination apparatus.
- Non-Patent Document 1 there are too many measurement points and no feasibility in an emergency power source in which tens or hundreds of batteries are connected.
- An object of the present invention is to provide a secondary battery deterioration determination device that can determine deterioration of a secondary battery with a certain degree of accuracy with a certain degree of accuracy and is suitable for deterioration determination in an emergency power source to which a large number of batteries are connected. Is to provide.
- the secondary battery deterioration determination device of the present invention includes a voltage measuring unit 21 that measures a DC voltage between terminals of a battery 2 that is a secondary battery, a current limiting resistor 36 and a switch 37 that are connected in parallel to the battery 2.
- the battery DC voltage measured by the discharge circuit 35 and the voltage measuring unit 21 is higher than the set upper limit value, the switch 37 is turned on to discharge the battery 2, During this ON, when the battery DC voltage is monitored and falls below a set lower limit, the switch 37 is turned OFF to stop the discharge, and the discharge circuit controlled by the discharge manager 22
- Deterioration determination units 19 and 19A that measure the discharge frequency of 35 and determine the deterioration of the battery 2 based on the discharge frequency are provided.
- the “upper limit value” and the “lower limit value” are arbitrarily determined values, for example, preferably set to the upper limit or the lower limit of the range of normal voltage that is a voltage when the battery 2 is not deteriorated. In general, a battery of 2V has a normal voltage range of 1.8 to 2.23V.
- the description of “when higher than the upper limit” (or “lower than the lower limit”) or the like in terms of the magnitude of the reference value is “more than” (or “less than”), and It may be interpreted as either “excess” (or “below”).
- the deterioration of the battery 2 can be determined to some extent. However, since the fluctuation of the battery DC voltage also occurs due to other factors, it is not possible to accurately determine the deterioration of the battery simply by measuring the voltage between the terminals.
- the battery DC voltage is measured in a charged state by voltage application or the like, and the battery DC voltage is higher than the upper limit value, energy is consumed by the current limiting resistor 36 by discharging, and the battery DC voltage is lower than the lower limit value. Stop discharging and prevent overcharge. Such an operation is repeated, and the deterioration of the battery 2 is determined based on the discharge frequency. If the discharge frequency is high, it can be determined that the battery has deteriorated. That is, since the internal resistance increases when the battery is deteriorated, the voltage of the deteriorated battery is increased among the plurality of batteries connected in series. When the voltage is high, the discharge frequency increases and it is determined that the battery is deteriorated.
- discharge frequency may be managed by the number of discharges or by a discharge interval.
- the deterioration determination unit 13a measures the number of discharges performed within a set time as a process for determining deterioration due to the discharge frequency, and if the number of discharges exceeds the set number of times, the battery has deteriorated. It may be determined. (The example of FIG. 5A and FIG. 5B and the example of FIG. 6 correspond.) When it determines by the frequency
- the deterioration determination unit 13a measures the discharge interval between the previous discharge and the current discharge as a determination of deterioration due to the discharge frequency, and if the discharge interval is shorter than the set interval, the battery is deteriorated. It may be determined.
- a short discharge interval means a high discharge frequency.
- the deterioration determination unit 19 measures a switching time which is a time between the start of the discharge and the stop of the discharge as a determination of the deterioration due to the discharge frequency, and the discharge time which is the switching time.
- a configuration may be adopted in which it is determined that the battery has deteriorated if it is shorter than the set time. (The example of FIG. 9 and the example of FIG. 10 correspond.)
- the discharge time which is a switching time also shows the frequency of discharge, and can perform deterioration determination.
- the discharge management unit 22 starts discharging in response to the fact that the battery DC voltage is higher than the upper limit value, and then temporarily stops at a predetermined interval.
- the switch 37 is turned off and the battery DC voltage measured by the voltage measuring unit 21 becomes lower than the lower limit value, the switch 37 is maintained in the OFF state, and the voltage monitoring, comparison with the upper limit value is performed.
- the process of temporarily turning off the switch, comparing with the lower limit value, and maintaining the switch in the OFF state is repeated, the battery deteriorates if the number of discharges within a set time is greater than the set value. If so, the deterioration determining unit 19 may determine. (The example of FIG.
- the battery 2 is accurately turned on by measuring the voltage by temporarily turning off the switch while discharging the battery, and comparing the number of discharges within the set time with the set value. Can be determined.
- the “number of discharges is a set value” is a value arbitrarily set by design.
- the deterioration determination device is a device for determining deterioration of the battery of a power source in which a plurality of batteries 2 are connected in series, and for each battery, the voltage measurement unit 21, the discharge circuit 35, and the A discharge management unit 22 is provided, and the deterioration determination units 19 and 19A obtain an average value of measured battery DC voltages after the voltage measurement by all the voltage measurement units 21 of the plurality of batteries is performed.
- the upper limit value and the lower limit value may be determined based on the average value.
- the “upper limit value and lower limit value” may be fixed values, but an appropriate battery DC voltage may be slightly different depending on each power source.
- the average value of the battery DC voltage of all the batteries is obtained, and the upper limit value and the lower limit value of the voltage for discharging and stopping the discharge are determined on the basis of this average value. It is possible to perform a more appropriate discharge and improve the accuracy of deterioration determination.
- the upper limit value is higher by a value determined from the average value, and the lower limit value is lower by a value determined from the average value.
- the current limiting resistor 36 and the switch 37 may be mounted on the same circuit board as the voltage measuring unit 21. By mounting on the same circuit board, the device is simplified and made compact.
- the circuit of the current limiting resistor 36 and the switch 37 and the circuit of the voltage measuring unit 21 may share the cable 38 connected to the battery. Both the circuit of the current limiting resistor 36 and the switch 37 and the voltage measuring unit 21 are connected to a battery. Cable wiring is simplified by sharing the connection circuit between them.
- the secondary battery deterioration determination device of the present invention is provided with a plurality of voltage sensors 7 each having the voltage measurement unit 21, the discharge circuit 35, and the discharge management unit 22, and one unit for each of the voltage sensors 7.
- the information processing equipment 11A that collects data by measuring or processing each of the voltage sensors 7 and operating instructions for the voltage sensors 7 may be used. In the case of this configuration, measurement control by a large number of voltage sensors 7 connected to each battery 2 in an emergency power source including tens, hundreds, and a large number of batteries 2, management of measurement results, deterioration determination results, etc. Easy to do.
- the information processing equipment 11A may have means for configuring the deterioration determining unit 19 or a part of the deterioration determining unit 19.
- a common process such as an average value calculation may be required, and the common process can be efficiently performed by using an information processing facility 11 ⁇ / b> A different from the voltage sensor 7. .
- the deterioration determination unit 19 determines that the battery 2 is deteriorated, it has an alarm unit 39 for generating an alarm to be perceived by an operator (or a supervisor), the voltage measurement unit 21, the discharge circuit 35, the The discharge management unit 22, the deterioration determination unit 19, and the alarm unit 39 may be housed in a common housing (not shown).
- the deterioration of the battery 2 can be determined by a single sensor without providing an information processing facility for collecting data.
- a wireless communication unit for communicating with the information processing facility becomes unnecessary.
- FIG. 1 is a conceptual diagram of a voltage sensor 7 and an information processing apparatus 11A that constitute a deterioration determination device for a secondary battery.
- FIG. 3 is an overall conceptual configuration of the deterioration determination device and an emergency power source that includes a battery to be determined.
- a power source 1 to be subjected to deterioration determination is an emergency power source in a data center, a mobile phone base station, or any other power supply device that requires stable power supply.
- the power source 1 has a plurality of battery groups 3 in which a plurality of batteries 2 as secondary batteries are connected in series, and these battery groups 3 are connected in parallel and connected to a load 4.
- Each battery 2 may be a single cell or a plurality of cells connected in series. In this example, each battery 2 consists of a single cell.
- the emergency power source 1 is connected to the positive terminal 5A through the charging circuit 6 and the diode 15 among the positive and negative terminals 5A and 5B of the main power source 5 connected to the positive and negative terminals of the load 4.
- the negative terminal 5B is directly connected.
- the diode 15 is connected in parallel with the charging circuit 6 in such a direction that current flows from the emergency power source 1 to the load 4.
- the main power source 5 is composed of, for example, a DC power source that is connected to an AC commercial power source via a rectifier circuit and a smoothing circuit (both not shown) and converts to DC power.
- the positive potential of the emergency power source 1 is lower than the positive potential of the main power source 5 and normally does not flow to the load 4. However, when the main power source 5 stops or the function is lowered, the potential on the main power source 5 side decreases. Then, the electric charge stored in the emergency power supply 1 is fed to the load 4 via the diode 15. In addition, the charge form which connected the charging circuit 6 as mentioned above is called a trickle charge form.
- This secondary battery deterioration determination device is a device for determining the deterioration of each battery 2 in the power source 1, and includes a plurality of voltage sensors 7 connected to each battery 2 and one information processing facility 11A. Composed.
- the information processing facility 11 ⁇ / b> A includes a controller 11 and a data server 13.
- Each voltage sensor 7 includes a measurement / control unit 20 and a discharge circuit 35.
- the measurement / control unit 20 is provided with a voltage measurement unit 21 that measures a DC (direct current) voltage between terminals of the battery 2, an arithmetic control unit 23 including a microcomputer or the like, and a wireless communication unit 24.
- the voltage measurement unit 21 is a part of the voltage sensor 7 that is directly related to voltage measurement or a part that is essential for voltage measurement, and is a part excluding an additional configuration related to voltage measurement.
- the voltage measuring unit 21 is a device generally called a voltage sensor, and the voltage sensor 7 of this embodiment may be called a voltage sensor device or a voltage sensor unit.
- the discharge circuit 35 is a series circuit of a current limiting resistor 36 and a switch 37.
- the current limiting resistor 36 is also referred to as a bleeder resistor.
- the switch 37 includes a semiconductor switching element such as a transistor.
- the wireless communication unit 24 is a means for performing wireless communication with the information processing facility 11A, and transmits a measured voltage and the like and receives a command.
- the wireless communication unit 24 has an antenna 24a.
- the arithmetic control unit 23 is provided with an operation control unit 27 and a discharge management deterioration determination unit 18.
- the operation control unit 27 is a means for controlling the entire measurement / control unit 20 and the wireless communication unit 24 in accordance with a command given from the wireless communication unit 24 and a set sequence program. The control contents of the operation control unit 27 will be described later with reference to the flowchart of FIG.
- the discharge management deterioration determination unit 18 includes a discharge management unit 22 that controls the discharge circuit 35 in accordance with the voltage measured by the voltage measurement unit 21. You may have the deterioration determination part 19 which determines deterioration of the battery 2.
- FIG. 3 When there is the data server 13 (FIG. 3), it centrally manages which voltage sensor 7 outputs a deterioration alarm.
- a degradation determination unit 19 and an alarm unit 39 may be provided in the voltage sensor 7.
- the alarm unit 39 is a means for generating an alarm that the monitor perceives when the deterioration determination unit 19 determines that the battery 2 is deteriorated.
- the alarm unit 39 may generate light, sound, or both light and sound. good.
- the alarm unit 39 may be a light emitting diode (LED), a speaker, or a device that generates an image of characters or symbols on the screen of the liquid crystal display device.
- the voltage sensor 7 is configured not to have a wireless communication unit.
- the voltage sensor 7 may be configured such that the entire components including the alarm unit 39 are housed in a common housing (not shown). In the case of this configuration, the voltage sensor 7 can perform deterioration judgment and warning by the sensor alone. Note that the deterioration determination unit 19 may determine whether or not the deterioration is based on a preset threshold value.
- the other configuration of the voltage sensor 7 of FIG. 12 is the same as that of the first embodiment described with reference to FIGS. 1 to 5B and the like.
- the discharge management unit 22 monitors the battery DC voltage measured by the voltage measurement unit 21, and when it is higher than a set upper limit value, the switch 37 is turned on to turn on the battery 2. During discharging, the battery DC voltage is monitored, and when the voltage falls below a lower limit value set, the switch 37 is turned OFF to stop discharging.
- the “upper limit value” and the “lower limit value” are values that are arbitrarily determined. For example, the upper limit value and the lower limit value are respectively set to the upper limit or the lower limit of the range of the normal voltage that is a voltage when the battery 2 is not deteriorated.
- the deterioration determining unit 19 has a function of setting a discharge condition such as a threshold value in the discharge management unit 22 and a function of controlling the discharge management unit 22 for determining deterioration.
- the deterioration determination unit 19A may be provided in the information processing facility 11A provided separately from the voltage sensor 7. A part of the deterioration determination unit may be shared by both of the facilities 11A. More specifically, the degradation determination units 19 and 19A have the functions shown in the flowcharts of FIGS. 5A to 11. For example, each timer shown in each flowchart is provided.
- FIGS. 5A to 11 Examples of various processing contents of the deterioration determining unit 19 are shown in flowcharts in FIGS. 5A to 11 respectively. The contents of the examples of FIGS. 5A to 11 will be described later.
- each step of starting and stopping the discharge by comparing the measured value of the battery DC voltage with the threshold value sets the discharge management unit 22 in the step.
- the other steps constitute the deterioration determination unit 19 (19A).
- FIGS. 5A to 11 includes processing contents of the discharge management unit 22, and is an example of a program of the discharge management deterioration determination unit 19 (19A), for example, and is composed of one sequence program. May be.
- each voltage sensor 7 may have a temperature sensor in addition to the voltage measurement unit 21.
- the information processing facility 11 ⁇ / b> A includes a wireless communication unit 11 a that performs wireless communication with the wireless communication unit 24 of each voltage sensor 7, and a sensor control unit 11 b that controls each voltage sensor 7. .
- the wireless communication unit 11a has an antenna 11aa.
- the deterioration determination unit 19A may or may not be provided in the information processing facility 11A.
- the information processing facility 11A includes a controller 11, a data server 13, and a monitor 14 as shown in FIG. 3, and the controller 11 includes the wireless communication unit 11a that performs wireless communication with each voltage sensor 7.
- the sensor control unit 11b is provided, and the data server 13 is provided with the deterioration determination unit 19A.
- the controller 11 and the data server 13 are connected to each other via the communication network 12.
- the communication network 12 is a LAN such as a wireless LAN and has a hub 12a.
- the communication network 12 may be a wide area communication network.
- the data server 13 can communicate with an information processing device (not shown) such as a remote personal computer through the communication network 12 or another communication network, and can monitor data from anywhere. Communication between the controller 11 and the data server 13 is preferably performed by a handshake method.
- the controller 11 is a means for mainly controlling each voltage sensor 7. In addition to the wireless communication unit 11a and the sensor control unit 11b, the controller 11 communicates with the data server 13 and processes a command transmitted from the data server 13.
- a transfer processing unit 11c for performing The data server 13 includes a command transmission / data storage unit 13b for generating and transmitting commands and storing received data in addition to the deterioration determination unit 19A.
- FIG. 4 shows the control operation of the voltage sensor 7 by the data server 13 (FIG. 3) and the controller 11.
- the data server 13 transmits a measurement start command from the command transmission / data storage unit 13b via the communication network 12D (step M1).
- the controller 11 receives the measurement start command (step M2) and transmits the measurement start command wirelessly (step M3).
- Each voltage sensor 7 simultaneously receives the wireless measurement start command (step M4), and each voltage sensor 7 measures the DC voltage between the battery terminals (step M5). Data such as the measured battery DC voltage (including a temperature measurement value if a temperature sensor is included) is transmitted wirelessly (step M6).
- the controller 11 wirelessly receives the transmitted data such as the battery DC voltage (step M7), and transmits the received data via the communication network 12 (step M8).
- the data server 13 receives the transmitted data such as the battery DC voltage and stores it in the command transmission / data storage unit 13b (step M9).
- the processes of these steps M6 to M9 are repeatedly performed in order by each voltage sensor 7 (repeated by being NO at step M9), and when data reception / storage from all the voltage sensors 7 is completed, the data server 13 compares with the set value of the battery DC voltage to determine deterioration (step M10).
- This figure shows an example in which a deterioration determination unit 19A is provided in the data server 13 and the deterioration determination unit 19A performs deterioration determination, and the voltage sensor 7 plays a role of transmitting the measured battery DC voltage.
- the outline is an example in which the frequency of discharge is determined based on the number of discharges, and deterioration is determined.
- the discharge is started and stopped at a set voltage value (upper limit value and lower limit value), and within a certain period of time. Measure the number of discharges.
- a timer (not shown) is started (step N1), and it is determined whether or not the timer count has reached a set time (set by the number of times) (step N2). Until the set time is reached (NO in step N2), the voltage measurement unit 21 of the voltage sensor 7 measures the battery DC voltage (step N9), and the voltage is set by the discharge management unit 22 through step N10A described later. It is determined whether or not the value is higher than a value (a preset threshold value) (step N10). In monitoring the battery DC voltage, the switch 37 may be temporarily turned off to stop discharging (not shown).
- the threshold value an upper limit value and a lower limit value are determined before practical use, and in the threshold setting step N10A, the “upper limit value” is set unless discharging is performed as shown in FIG. 5B. Is selected (NO in step R1), and if discharging is in progress, the “lower limit value” is selected and set (YES in step R1).
- the “upper limit value” and the “lower limit value” are values that are arbitrarily determined, and are set to the upper limit or the lower limit of the range of the normal voltage that is a voltage when the battery 2 is not deteriorated, for example, 2 V
- the upper limit value is set to 2.23V, or the upper limit value is set to about 2.23 to 2.4V in consideration of the voltage increase due to charging current and internal resistance.
- the lower limit value is taken as the average value.
- the lower limit value is set so that a battery having a high voltage is forcibly discharged by the relative comparison and the DC voltages are made uniform. If the voltage between terminals (main power supply 5) of a battery group in which a plurality of batteries are connected in series is known, the voltage obtained by dividing the main power supply 5 by the number of batteries connected in series may be used as a reference. The example of each following figure is also the same as the above.
- step N10 discharge is not initially performed, the threshold value is “upper limit value”, and if the battery DC voltage is higher than the “upper limit value” that is the threshold value (YES in step N10), the switch 37 Discharging by ON is started (step N11), and the process from the measurement of the battery DC voltage (step N9) to the comparison with the threshold value (step N10) is repeated again.
- the “threshold value” is the “lower limit value” (FIG. 5B), and when it is not higher than the lower limit value (NO in step N10), the discharge is stopped (step N12), and the discharge management unit 22 1 is incremented by 1 (step N13). Thereafter, the process returns to Step N2.
- step N2 when the count of the timer reaches a set time, the timer is stopped (step N3), and the deterioration determination unit 13a is a first set in which the number of discharges counted by the discharge number counter is the first set number. Compared with the threshold value (step N4), if it is less than the first threshold value (YES in step N4), it is determined that the battery 2 is normal (step N5).
- the deterioration determining unit 13a compares the number of discharges counted by the discharge number counter with a first threshold value that is the first set number of times (step N4), and if not less than the first threshold value (step S4). N4 is NO) and compared with the second threshold value (step N6). If the threshold value is smaller than the second threshold value (YES in step N6), it is determined that the deterioration is slight and a warning is given (step N7). When the number of discharges counted by the discharge number counter is not less than the second threshold value (NO in step N6), the deterioration determination unit 13a determines that the deterioration is severe and is a warning stronger than the warning. An alarm is issued (step N8). In this way, deterioration determination is performed based on the number of discharges.
- FIG. 6 shows an example in which the threshold value for discharging is determined based on the average value of the battery DC voltage of each battery 2 in the processing of FIGS. 5A and 5B. Others are the same as the example of FIG. 5A and FIG. 5B, and the step which performs the same process attaches
- step N9 after the battery DC voltage is measured by the voltage sensor 7 (step N9), it is determined whether or not all the voltages of the voltage sensor group 3 that is the target of the power source 1 have been measured (step N10a). Until the voltage of 2 is measured, the voltage of the battery 2 is measured. The measured battery DC voltage is stored in a predetermined storage area. When the voltages of all the batteries 2 are measured (YES in step N10a), the average value of the battery DC voltage is calculated (step N10b). Although not shown in the figure, a value obtained by adding a preset addition value and subtraction value to the average value is set as a threshold value that is an upper limit value and a lower limit value.
- the measured battery DC voltage of each battery 2 is compared with a threshold value (step N10d).
- the threshold value is set to the upper limit if not discharging, and the threshold value is set if discharging is in progress. Is set to the lower limit value.
- the battery DC voltage measured by the battery 2 is compared with a threshold value. If the battery DC voltage measured by the battery 2 is higher than the upper limit (YES in step N10d), discharging is started (step N11). Voltage measurement (step N10c) and comparison with the threshold value (step N10d. Similarly, comparison with the threshold value is also performed in step O2d described later) are repeated. In the repetitive process, since the battery is being discharged at step N10d, the battery DC voltage is compared with the lower limit value. If the battery DC voltage is not higher than the lower limit value, the discharge is stopped (step N12).
- FIG. 7 shows a first example in which the deterioration determination based on the discharge frequency is performed based on the discharge interval time. Here, the time from the end of discharge to the start of the next discharge is compared.
- the battery DC voltage is measured by the voltage sensor 7 (step O1), and it is determined whether or not the voltage is higher than a preset threshold value that is a set value of the voltage (step O2).
- an upper limit value and a lower limit value are determined as the threshold values, and as described with reference to FIG. If discharging is in progress, the “lower limit value” is selected and set. Initially, since the discharge has not yet been performed, the threshold value is the upper limit value. If the battery DC voltage is not higher than the upper limit value (NO in step O2), the discharge is stopped (maintains the stop even when the discharge is stopped) (step O5), and the timer start step (step O6) is performed (step O6). Timer not shown). In this step O6, the timer is started in the first loop that is “charging” and whose state has changed since charging. Therefore, we will not start this time. Thereafter, the process returns to the battery DC voltage measurement process (step O1).
- step O2 since the discharge is stopped, it is compared with the upper limit value. If it is higher than the upper limit value (YES in step O2), discharge is started (step O3) and the timer is stopped (step O4). However, if the timer is stopped, the stop is maintained.
- step O7 since it is the first discharge (YES in step O7), the process returns to the battery DC voltage measurement process (step O1). In this embodiment, the determination as to whether or not the discharge is the first discharge (step O7) is performed. In this embodiment, after starting, a “flag indicating discharge” (not shown) is “0”.
- the “indicating flag” is “1”, and the “indicating discharging flag” is “2” after the end of discharging (during charging). Thereafter, when the “flag indicating discharge” is “2”, “2” is maintained. When the “flag indicating discharge” is “1”, the process returns to step O1.
- the charts are simplified based on the same idea as described above.
- step O2 since it is discharging, it is compared with the lower limit value, and when it falls below the lower limit value, the discharge is stopped (step O5) (end of discharge) and the timer is started (step). O6). Thereafter, the process returns to the battery DC voltage measurement process (step O1).
- step O2 since the discharge is stopped, it is compared with the upper limit value, and when it is higher than the upper limit value (YES in step O2), discharge is started (step O3) (next discharge Start), the timer is stopped (step O4).
- step O7 for determining whether or not it is the first discharge, since this is not the first discharge this time (NO in step O7), the process proceeds to step O8, and the next discharge starts from the time of the timer, that is, the end of the discharge. Is obtained as a discharge interval.
- step O9 It is determined whether or not the discharge interval is longer than a first threshold value that is a set value of the interval (step O9). When the discharge interval is longer than the first threshold value, it is determined as normal (step O10). If it is not longer than the first threshold value, it is compared with the second threshold value (step O11). If it is longer than the second threshold value, it is judged as mild deterioration and a warning is issued (step O12). If it is not longer than the second threshold value, it is determined that the deterioration is severe, and an alarm that is stronger than the alarm is issued (step O13). Thus, even if it determines with a discharge interval, deterioration of a battery can be determined easily. It can be determined that the discharge interval is short.
- FIG. 8 shows an example in which the threshold value for discharging in the example of FIG. 7 is determined based on the average value of the battery DC voltage of each battery 2 as in the example of FIG.
- the other steps are the same as in the example of FIG. 7, and steps that perform the same processing are given the same step numbers.
- step O1 after the measurement of the battery DC voltage by the voltage sensor 7 (step O1), it is determined whether or not all the voltages of the voltage sensor group 3 that is the target of the power source 1 have been measured (step O2aa). Until the voltage of 2 is measured, the voltage of the battery 2 is measured. The measured battery DC voltage is stored in a predetermined storage area. When the voltages of all the batteries 2 are measured, the average value of the battery DC voltage is calculated (step O2b), and a value obtained by adding a preset addition value or subtraction value to the average value is set as an upper limit value and a lower limit value, respectively. Determine. Since each other process is the same as the example of FIG. 7, the overlapping description is omitted.
- FIG. 9 shows an example in which the frequency of discharge is determined by measuring the interval between the discharge start and discharge stop times at two voltage setting values (upper limit value and lower limit value).
- the battery DC voltage is measured by the voltage sensor 7 (step P1), and it is determined whether or not it is higher than a preset threshold value that is a set value of the voltage (step P2).
- a preset threshold value that is a set value of the voltage
- an upper limit value and a lower limit value are determined in advance at the time of design, and before step P2, as described with reference to FIG. Select and set “Lower limit” if discharging is in progress.
- step P2 If it is determined in step P2 that the battery DC voltage is higher than the upper limit (YES in step P2), discharging is started (step P3), a timer (not shown) is started (step P4), and step P1. Return to. Note that the timer start step P4 does not restart the timer for each loop process, but starts the timer in the first loop in which the state has changed from the discharge state during “discharging”.
- step P1 After the measurement of the battery DC voltage (step P1), if the battery DC voltage is not higher than the threshold value (lower limit value) in the determination process of step P2 (NO in step 2P), the discharge is stopped (step P5). ), The timer is stopped (step P6), and the discharge time which is the time measured by the timer is acquired (step P7). It is determined whether or not the acquired discharge time is longer than a first threshold value that is a set value of time (step P8). If it is longer (YES in step P8), it is determined that the discharge is normal (step P9). ).
- the discharge time is compared with the second threshold value (step P10), and the second If it is longer than the threshold value (YES in step P10), it is determined that the deterioration is slight and a warning is given (step P11). If the discharge time is not longer than the second threshold value (NO in step P10), it is determined that the deterioration is severe and an alarm that is stronger than the alarm is given (step P12).
- FIG. 10 shows an example in which the threshold value for discharging in the example of FIG. 9 is determined based on the average value of the battery DC voltage of each battery 2 as in the examples of FIGS.
- the other steps are the same as in the example of FIG. 9, and steps that perform the same processing are given the same step numbers.
- step P1 after the battery DC voltage is measured by the voltage sensor 7 (step P1), it is determined whether or not all the voltages of the voltage sensor group 3 that is the target of the power source 1 have been measured (step P2aa). Until the voltage of 2 is measured, the voltage of the battery 2 is measured. The measured battery DC voltage is stored in a predetermined storage area. When the voltages of all the batteries 2 are measured, an average value of the battery DC voltage is calculated (step P2b), and a value obtained by adding a preset addition value to the average value is used as a threshold value to measure each battery 2. The battery DC voltage is compared with a threshold value (step P2). Thereafter, processing is performed in the same manner as in the example shown in FIG.
- FIG. 11 is an example of counting the number of discharges in a certain time.
- a first timer (not shown) is started (step Q1), and it is determined whether or not the timer has reached a set time (measured by the number of counts) (step Q2). If the set time has not been reached (NO in step Q2), the battery DC voltage is measured by the voltage sensor 7 (step Q9), and it is determined whether or not it is higher than a preset threshold value that is a set value of the voltage. (Step Q10).
- the threshold value an upper limit value and a lower limit value are determined in advance at the time of design, and, prior to step Q10, as in the example described with reference to FIG. If the battery is discharging, select and set the “lower limit value”.
- step Q10 When the battery DC voltage measured by the voltage sensor 7 is higher than the threshold value (YES in step Q10), discharging is started (step Q11), and a second timer (timer for measuring discharge time) ( (Not shown) is started (step Q12). It is determined whether or not the second timer (not shown) has reached the set time (step Q13). When the second timer (not shown) reaches, the discharge is stopped (step Q14), and the second timer (not shown) is stopped. (Step Q15), the discharge counter is incremented by 1 (Step Q16). Thereafter, the process returns to step Q9, and the processes of steps 9 to 16 are repeated.
- the threshold value is a lower limit value.
- the time is measured by the first timer.
- the first timer reaches the set time (YES in step Q2)
- the first timer is stopped (step Q3), and the number of discharges is the number of times and the set value. It is determined whether it is less than a certain first threshold value (step Q4). If the number of discharges is less than the first threshold value (YES in step Q4), it is determined as normal (step Q5). If the number of discharges is not less than the first threshold value (NO in step Q4), it is determined whether or not the number of discharges is less than the second threshold value (step Q6).
- step Q6 If the number of discharges is less than the first threshold (YES in step Q6), it is determined that the deterioration is slight and a warning is issued (step Q7). If the number of discharges is not less than the first threshold value (NO in step Q6), an alarm that is more severe than the warning is output (step Q8).
- This deterioration determination device for a secondary battery determines deterioration as in each of the above examples, and provides the following advantages.
- the battery 2 deteriorates, the internal resistance increases. Therefore, if the individual battery 2 DC voltage is measured, the deterioration of the battery 2 can be determined to some extent.
- the fluctuation of the battery DC voltage also occurs due to other factors, it is not possible to accurately determine the deterioration of the battery simply by measuring the voltage between the terminals.
- this deterioration determination device consumes energy by the current limiting resistor 36 by discharging and measures again, and determines deterioration by the discharge frequency. The influence of fluctuation does not appear, and it is possible to determine the deterioration of the battery with a certain degree of accuracy.
- the apparatus since no means for applying a measurement current to the battery 2 is required, the apparatus has a simple configuration. Thus, it is possible to determine the deterioration of the secondary battery with a certain degree of accuracy with a simple configuration. Therefore, it is suitable for prevention of deterioration in an emergency power source in which a large number of batteries 2 are connected to dozens or hundreds.
- the battery is discharged when the battery DC voltage is high, there is an advantage that it is avoided that the deteriorated battery is overcharged and the deterioration is accelerated.
- the deterioration determination units 19 and 19A determine the number of discharges as the determination process of the deterioration based on the discharge frequency, the deterioration of the battery 2 can be easily determined.
- the deterioration determination unit 19 or 19A measures the discharge interval as the determination of deterioration due to the discharge frequency and determines based on the discharge interval, the deterioration of the battery can be easily determined.
- the deterioration determination device consumes energy with the current limiting resistor 36 and discharges as described above, rapid discharge is suppressed.
- the switch 37 is temporarily turned off at regular intervals. By doing so, the battery DC voltage during discharge can be measured.
- the battery deterioration can also be accurately determined by measuring the voltage in this way and repeating the comparison with the set value and comparing the discharge interval with the set interval.
- the “voltage setting value” may be a fixed value, but an appropriate battery DC voltage may be slightly different depending on each power source. Therefore, as described above, the average value of the battery DC voltages of all the batteries is obtained, and the set value of the voltage for discharging is determined based on this average value, so that more appropriate discharge can be performed for each individual power source. The accuracy of deterioration determination can be improved.
- the device when the current limiting resistor 36 and the switch 37 are mounted on the same circuit board 7A as the voltage measuring unit 21, the device is simplified and made compact. Further, when the circuit of the current limiting resistor 36 and the switch 37 and the circuit of the voltage measuring unit 21 share a cable connected to the battery, the cable wiring is simplified.
- Each of the deterioration determination devices of the above embodiments is provided with a plurality of voltage sensors 5 each having the voltage measurement unit 21, the discharge circuit 35, and the discharge management unit 22, and one unit for each of the voltage sensors 5. Since the information processing device 11A includes the deterioration determination unit 13a, the information processing device performs the deterioration determination of each battery in the emergency power source to which dozens, hundreds, and many batteries are connected. Only one unit is required, and the configuration is simplified.
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Abstract
Description
本出願は、2016年3月28日出願の特願2016-063179の優先権、および2016年9月21日出願の特願2016-183589の優先権を主張するものであり、その全体を参照により本願の一部をなすものとして引用する。 This application claims the priority of Japanese Patent Application No. 2016-063179 filed on Mar. 28, 2016 and the priority of Japanese Patent Application No. 2016-183589 filed on Sep. 21, 2016. Cited as part of this application.
この発明は、データセンタ、携帯電話基地局、若しくはその他各種の電力安定供給が求められる非常用電源、または複数のバッテリが直列に接続された電源一般で使用されて、バッテリの劣化を判定する二次電池の劣化判定装置に関する。 The present invention is used in a data center, a mobile phone base station, or any other emergency power source that requires stable power supply, or a general power source in which a plurality of batteries are connected in series. The present invention relates to a secondary battery deterioration determination device.
データセンタおよび携帯電話基地局等では、電力の安定供給が重要であり、定常時には交流商用電源が用いられるが、交流商用電源が停止した場合の無停電電源装置として、二次電池を用いた非常用電源が装備される。非常用電源の充電方式としては、充電回路を用いて定常時に微小電流で充電するトリクル充電の形式と、整流器に対して負荷と二次電池を並列に接続し、一定電流を印加して負荷を運転させつつ充電するフロート充電の形式とがある。一般的に非常用電源にはトリクル充電の形式が多く採用されている。 In data centers and mobile phone base stations, it is important to provide a stable power supply, and an AC commercial power supply is used in steady state, but a secondary battery is used as an uninterruptible power supply when the AC commercial power supply stops. Power supply is equipped. The charging method for the emergency power supply includes trickle charging, which uses a charging circuit to charge with a small amount of current in a steady state, and a load and a secondary battery connected in parallel to the rectifier, applying a constant current to the load. There is a form of float charging that charges while driving. In general, many types of trickle charging are employed for emergency power supplies.
前記非常用電源は、商用電源で駆動される負荷の駆動が可能な電圧と電流が要求され、一つの二次電池(バッテリ)の電圧は低く、また容量も小さいため、複数のバッテリが直列接続されたバッテリ群を複数並列に接続した構成とされる。個々のバッテリは、鉛蓄電池やリチウムイオン電池である。 The emergency power supply requires a voltage and current that can drive a load driven by a commercial power supply. The voltage of one secondary battery (battery) is low and the capacity is small, so multiple batteries are connected in series. A plurality of battery groups are connected in parallel. Each battery is a lead acid battery or a lithium ion battery.
このような非常用電源において、バッテリは劣化によって電圧が低下するため、信頼性確保のために、バッテリの劣化判定を行い、劣化したバッテリを交換しておくことが望まれる。しかし、データセンタ、携帯電話基地局等の大規模な非常用電源における多数のバッテリを精度良く劣化判定できる装置は、提案されるに至っていない。 In such an emergency power source, since the voltage of the battery decreases due to deterioration, it is desirable to determine the deterioration of the battery and replace the deteriorated battery in order to ensure reliability. However, an apparatus that can accurately determine the deterioration of a large number of batteries in a large-scale emergency power source such as a data center or a mobile phone base station has not been proposed.
従来のバッテリの劣化判定の提案例としては、車載バッテリチェッカーとして、バッテリ全体を纏めて計測する提案(例えば、特許文献1)、バッテリにパルス状電圧を印加し、入力電圧と応答電圧とからバッテリ全体の内部インピーダンスを算出する提案(例えば、特許文献2)、バッテリにおける直列接続された個々のセルの内部抵抗を計測し、劣化判定する方法(例えば、特許文献3)等が提案されている。個々のセルの内部抵抗を計測には交流4端子法が用いられている。また、バッテリの内部抵抗等の非常に小さな抵抗値を計測するハンディチェッカーとして、交流4端子法バッテリテスタが商品化されている(例えば、非特許文献1)。 As a proposal example of conventional battery deterioration determination, as an in-vehicle battery checker, a proposal for measuring the whole battery collectively (for example, Patent Document 1), applying a pulsed voltage to the battery, and determining the battery from the input voltage and the response voltage Proposals for calculating the overall internal impedance (for example, Patent Document 2), methods for determining deterioration by measuring the internal resistance of individual cells connected in series in the battery (for example, Patent Document 3), and the like have been proposed. The AC four-terminal method is used to measure the internal resistance of each cell. Further, an AC four-terminal battery tester has been commercialized as a handy checker that measures a very small resistance value such as the internal resistance of the battery (for example, Non-Patent Document 1).
前記特許文献1,2では、無線によるデータ送信も提案され、ケーブルの取り回しや手作業の削減、コンピュータによるデータ管理も提案されている。
In
従来の二次電池の劣化判定装置は、いずれも、バッテリに電流を印加して端子間電圧を測定して内部抵抗を算出しているため、センサ構成が複雑である。特に、非常用電源は多数のバッテリで構成されるため、個々のバッテリの計測を行うセンサの構成が複雑であると、劣化判定装置の全体として、装置が大掛かりとなり、コスト高となる。従来のハンディチェッカー(非特許文献1)では、バッテリが何十、何百と接続された非常用電源では、計測箇所が多くなり過ぎ、実現性がない。 All of the conventional secondary battery degradation determination devices calculate the internal resistance by applying a current to the battery and measuring the inter-terminal voltage, so that the sensor configuration is complicated. In particular, since the emergency power supply is composed of a large number of batteries, if the configuration of the sensor for measuring each battery is complicated, the entire apparatus becomes large and the cost increases as a whole of the deterioration determination apparatus. In the conventional handy checker (Non-Patent Document 1), there are too many measurement points and no feasibility in an emergency power source in which tens or hundreds of batteries are connected.
非常用電源のバッテリは、直列接続されて使用される場合がほとんどであり、フロート充電やトリクル充電で常時充電状態が維持されている。バッテリが劣化すると、内部抵抗が増加し、多数直列に接続されたバッテリでは劣化したバッテリの端子間のDC(直流)電圧が高くなるため、個々のバッテリDC電圧を計測すれば、ある程度はバッテリの劣化が判定できる。しかし、バッテリDC電圧の変動は他の要因でも生じるため、単に端子間電圧を計測しただけでは、バッテリの劣化を精度良く判定することができない。 ∙ Emergency power supply batteries are mostly used in series, and are always charged by float charging or trickle charging. When the battery deteriorates, the internal resistance increases, and in a battery connected in series, the DC (direct current) voltage between the terminals of the deteriorated battery becomes high. Deterioration can be determined. However, since the fluctuation of the battery DC voltage also occurs due to other factors, it is not possible to accurately determine the deterioration of the battery simply by measuring the voltage between the terminals.
この発明の目的は、簡易な構成で、二次電池の劣化をある程度精度良く判定することができ、バッテリが多数接続される非常用電源における劣化判定にも好適な二次電池の劣化判定装置を提供することである。 SUMMARY OF THE INVENTION An object of the present invention is to provide a secondary battery deterioration determination device that can determine deterioration of a secondary battery with a certain degree of accuracy with a certain degree of accuracy and is suitable for deterioration determination in an emergency power source to which a large number of batteries are connected. Is to provide.
以下、この発明について、理解を容易にするために、便宜上実施形態の符号を参照して説明する。 Hereinafter, in order to facilitate understanding, the present invention will be described with reference to the reference numerals of the embodiments for convenience.
この発明の二次電池の劣化判定装置は、二次電池であるバッテリ2の端子間のDC電圧を計測する電圧計測部21と、前記バッテリ2と並列に接続された電流制限抵抗36とスイッチ37との直列回路である放電回路35と、前記電圧計測部21で計測されたバッテリDC電圧を監視し、設定された上限値より高い場合は前記スイッチ37をONにして前記バッテリ2を放電させ、このONの間、前記バッテリDC電圧を監視して設定された下限値よりも低下すると前記スイッチ37をOFFにして放電を停止させる放電管理部22と、この放電管理部22の制御による前記放電回路35の放電頻度を計測し、放電頻度によって前記バッテリ2の劣化を判定する劣化判定部19、19Aを備える。
なお、前記バッテリDC電圧の監視の際、一時的に前記スイッチ37をOFFにして放電を停止させても良い。
前記「上限値」および「下限値」は任意に定められる値であり、例えばバッテリ2の劣化が生じていない場合の電圧である正常電圧の範囲の上限または下限にそれぞれ設定するのが良い。一般的に2Vのバッテリであると1.8~2.23Vが正常電圧の範囲である。また、この明細書において、基準となる値に対する大小において、例えば「上限値より高い場合」(または「下限値よりも低下」)等とある記載は、「以上」(または「未満」)、および「超過」(または「以下」)のいずれで解釈されても良い。
The secondary battery deterioration determination device of the present invention includes a
When monitoring the battery DC voltage, the
The “upper limit value” and the “lower limit value” are arbitrarily determined values, for example, preferably set to the upper limit or the lower limit of the range of normal voltage that is a voltage when the
個々のバッテリDC電圧を計測すれば、ある程度はバッテリ2の劣化が判定できる。しかし、バッテリDC電圧の変動は他の要因でも生じるため、単に端子間電圧を計測しただけでは、バッテリの劣化を精度良く判定することができない。この発明は、電圧印加等による充電状態で、バッテリDC電圧を計測し、バッテリDC電圧が前記上限値よりも高い場合は、放電により前記電流制限抵抗36でエネルギ消費させ、下限値よりも低くなると放電を停止し、過充電を防止する。このような動作を繰り返し、放電頻度によってバッテリ2の劣化を判定する。放電頻度が高いと劣化と判定できる。すなわち、バッテリが劣化していると内部抵抗が増加するため、直列接続された複数のバッテリの中で、劣化したバッテリの電圧が高くなる。電圧が高いと放電頻度が高くなり、劣化と判定される。
If the individual battery DC voltage is measured, the deterioration of the
このように、電圧の上限値での放電開始と下限値での放電停止を繰り返し、放電頻度によって判定するため、バッテリの劣化をある程度精度良く判定できる。また、計測のための電流印加手段が不要であるため、構造が簡単であり、安価に製造できる。なお、前記「放電頻度」は、放電回数で管理しても、放電間隔で管理しても良い。 As described above, since the discharge start at the upper limit value of the voltage and the discharge stop at the lower limit value are repeated and the determination is made based on the discharge frequency, the deterioration of the battery can be determined with a certain degree of accuracy. In addition, since no current application means for measurement is required, the structure is simple and can be manufactured at low cost. The “discharge frequency” may be managed by the number of discharges or by a discharge interval.
例えば、前記劣化判定部13aは、前記放電頻度による劣化の判定の処理として、設定時間内に行われた前記放電回数を計測し、放電回数が設定回数よりも多いとバッテリが劣化していると判定するようにしても良い。(図5Aおよび図5Bの例、図6の例が該当する。)このように放電回数で判定すると、バッテリの劣化が簡易に判定できる。 For example, the deterioration determination unit 13a measures the number of discharges performed within a set time as a process for determining deterioration due to the discharge frequency, and if the number of discharges exceeds the set number of times, the battery has deteriorated. It may be determined. (The example of FIG. 5A and FIG. 5B and the example of FIG. 6 correspond.) When it determines by the frequency | count of discharge in this way, deterioration of a battery can be determined easily.
また、前記劣化判定部13aは、前記放電頻度による劣化の判定として、前回の放電と今回の放電との放電間隔を計測し、放電間隔が設定間隔よりも短いと、バッテリが劣化していると判定するようにしても良い。(図7の例、図8の例が該当する。)放電間隔が短いことは、放電の頻度が高いこととなる。このように放電間隔で判定しても、バッテリの劣化が簡易に判定できる。 In addition, the deterioration determination unit 13a measures the discharge interval between the previous discharge and the current discharge as a determination of deterioration due to the discharge frequency, and if the discharge interval is shorter than the set interval, the battery is deteriorated. It may be determined. (The example of FIG. 7 and the example of FIG. 8 correspond.) A short discharge interval means a high discharge frequency. Thus, even if it determines with a discharge interval, deterioration of a battery can be determined easily.
この発明において、前記劣化判定部19は、前記放電頻度による劣化の判定として、前記放電の開始と前記放電の停止との間の時間である切り替わり時間を計測し、この切り替わり時間である放電時間が設定時間よりも短いとバッテリが劣化していると判定する構成であっても良い。(図9の例、図10の例が該当する。)切り替わり時間である放電時間も、放電の頻度を示すことになり、劣化判定が行える。
In the present invention, the
この発明において、前記放電頻度による劣化の判定の処理として、前記放電管理部22が、前記バッテリDC電圧が前記上限値よりも高いことを受けて放電を開始した後、一定間隔で一時的に前記スイッチ37をOFFにし、前記電圧計測部21により計測されたバッテリDC電圧が前記下限値よりも低くなった場合に前記スイッチ37をOFF状態に維持し、前記電圧監視、前記上限値との比較、前記一時的なスイッチのOFF、前記下限値との比較、前記スイッチのOFF状態への維持の各過程を繰り返したとき、設定時間内の前記放電の回数が設定値よりも多いとバッテリが劣化していると前記劣化判定部19が判定するようにしても良い。(図11の例が該当。)このように、バッテリの放電中に一時的にスイッチのOFFを行って電圧計測し、設定時間内の放電回数と設定値との比較によっても、精度良くバッテリ2の劣化を判定することができる。前記「放電の回数が設定値」は、設計によって任意に設定される値である。
In the present invention, as the process for determining the deterioration due to the discharge frequency, the
この発明において、前記劣化判定装置は、複数のバッテリ2が直列に接続された電源の前記バッテリの劣化を判定する装置であって、バッテリ毎に前記電圧計測部21、前記放電回路35、および前記放電管理部22を備え、前記劣化判定部19,19Aは、前記複数のバッテリの全ての前記電圧計測部21による電圧計測が行われた後、計測されたバッテリDC電圧の平均値を求め、この平均値を基準として前記上限値および下限値を定めるようにしても良い。前記「上限値および下限値」は、固定の値としても良いが、個々の電源によって、適正なバッテリDC電圧が多少異なる場合がある。そのため、前記のように全てのバッテリのバッテリDC電圧の平均値を求め、この平均値を基準として放電および放電停止のための電圧の上限値および下限値を定めることで、個々の電源毎に、より適切な放電を行わせ、劣化判定の精度を向上させることができる。前記上限値は、例えば前記平均値から定められた値だけ高い値とし、前記下限値は、前記平均値から定められた値だけ低い値とする。
In the present invention, the deterioration determination device is a device for determining deterioration of the battery of a power source in which a plurality of
この発明において、前記電流制限抵抗36および前記スイッチ37が、前記電圧計測部21と同一の回路基板に実装されていて良い。同じ回路基板に実装することで、装置が簡素化され、コンパクト化される。
In the present invention, the current limiting
この発明において、前記電流制限抵抗36および前記スイッチ37の回路と、前記電圧計測部21の回路とが、前記バッテリに接続されるケーブル38を共有するようにしても良い。前記電流制限抵抗36および前記スイッチ37の回路と、前記電圧計測部21との両者は、いずれもバッテリと接続される。その接続回路を両者で共有することで、ケーブル配線が簡素化される。
In the present invention, the circuit of the current limiting
この発明の二次電池の劣化判定装置は、前記電圧計測部21、前記放電回路35、および前記放電管理部22をそれぞれ有する複数の電圧センサ7と、これら電圧センサ7に対して1台設けられてこれら電圧センサ7に対する動作の指令および前記各電圧センサ7の計測または処理してデータの収集を行う情報処理設備11Aとで構成されていても良い。この構成の場合、何十、何百と多数のバッテリ2を備える非常用電源における各バッテリ2にそれぞれ接続される多数の電圧センサ7による計測の制御や、計測結果、劣化判定結果の管理等が行い易い。
The secondary battery deterioration determination device of the present invention is provided with a plurality of
前記情報処理設備11Aを備える場合に、前記劣化判定部19、または前記劣化判定部19の一部を構成する手段を前記情報処理設備11Aに有していても良い。各バッテリ2の劣化判定のために、平均値演算などの共通の処理が必要な場合があり、その共通の処理が、電圧センサ7とは別の情報処理設備11Aを用いることで、効率良く行える。
When the
この発明において、前記劣化判定部19がバッテリ2の劣化と判定すると作業者(または監視者)に知覚させる警報を発生する警報部39を有し、前記電圧計測部21、前記放電回路35、前記放電管理部22、前記劣化判定部19、および前記警報部39が共通の筐体(図示せず)に収められていても良い。この構成の場合、データの収集を行う情報処理設備を備えることなく、センサ単体でバッテリ2の劣化を判定することができる。また、情報処理設備に通信するための無線通信部が不要となる。
In this invention, when the
請求の範囲および/または明細書および/または図面に開示された少なくとも2つの構成のどのような組合せも、この発明に含まれる。特に、請求の範囲の各請求項の2つ以上のどのような組合せも、この発明に含まれる。 Any combination of at least two configurations disclosed in the claims and / or the specification and / or the drawings is included in the present invention. In particular, any combination of two or more of each claim in the claims is included in the invention.
この発明は、添付の図面を参考にした以下の好適な実施形態の説明から、より明瞭に理解されるであろう。しかしながら、実施形態および図面は単なる図示および説明のためのものであり、この発明の範囲を定めるために利用されるべきものではない。この発明の範囲は添付の請求の範囲によって定まる。添付図面において、複数の図面における同一の符号は、同一または相当する部分を示す。 The present invention will be understood more clearly from the following description of preferred embodiments with reference to the accompanying drawings. However, the embodiments and drawings are for illustration and description only and should not be used to define the scope of the present invention. The scope of the invention is defined by the appended claims. In the accompanying drawings, the same reference numerals in a plurality of drawings indicate the same or corresponding parts.
この発明の一実施形態を図1ないし図5Bと共に説明する。図1は、この二次電池の劣化判定装置を構成する電圧センサ7と情報処理装置11Aの概念図、図3は同劣化判定装置の全体の概念構成と判定対象のバッテリを備える非常用電源を示す回路図である。
An embodiment of the present invention will be described with reference to FIGS. 1 to 5B. FIG. 1 is a conceptual diagram of a
図3において、劣化判定の対象となる電源1は、データセンタ、携帯電話基地局、またはその他各種の電力安定供給が求められる電源装置における非常用電源である。この電源1は、それぞれ二次電池であるバッテリ2の複数が直列接続されたバッテリ群3を複数有し、これらバッテリ群3が並列に接続され負荷4に接続される。各バッテリ2は、一つのセルであっても、また複数のセルが直列接続されたものであっても良いが、この例では一つのセルからなる。
In FIG. 3, a
この非常用の電源1は、負荷4の正負の端子に接続された主電源5の正負の端子5A,5Bのうち、正の端子5Aには充電回路6とダイオード15とを介して接続され、負の端子5Bには直接に接続されている。ダイオード15は非常用の電源1から負荷4に電流を流す向きで、充電回路6と並列に接続されている。主電源5は、例えば交流商用電源に整流回路および平滑回路(いずれも図示せず)介して接続されて直流電力に変換する直流電源等からなる。
The
非常用の電源1の正電位は、主電源5の正電位よりも低く、通常は負荷4には流れないが、主電源5が停止または機能低下すると、主電源5側の電位が低下することから、非常用の電源1に蓄電した電荷により、ダイオード15を介して負荷4に給電される。なお、上記のように充電回路6を接続した充電形式は、トリクル充電形式と呼ばれる。
The positive potential of the
この二次電池の劣化判定装置は、上記電源1における個々のバッテリ2の劣化判定を行う装置であり、各バッテリ2に接続された複数の電圧センサ7と、1台の情報処理設備11Aとで構成される。情報処理設備11Aは、この例では、コントローラ11とデータサーバ13とで構成されている。
This secondary battery deterioration determination device is a device for determining the deterioration of each
電圧センサ7につき、図1と共に説明する。各電圧センサ7は、計測・制御部20と、放電回路35とを有する。前記計測・制御部20に、バッテリ2の端子間のDC(直流)電圧を計測する電圧計測部21と、マイクロコンピュータ等からなる演算制御部23と、無線通信部24とが設けられている。
The
電圧計測部21は、電圧センサ7のうち、電圧の計測に直接に係わる部分、または電圧の計測に必須の部分を言い、電圧計測に係る付加的な構成を除いた部分である。電圧計測部21が、一般に電圧センサと称される機器であり、この実施形態の電圧センサ7は電圧センサ装置または電圧センサユニット等と称しても良い。
The
放電回路35は、電流制限抵抗36とスイッチ37との直列回路である。電流制限抵抗36は、ブリーダ抵抗とも称される。前記スイッチ37は、トランジスタ等の半導体スイッチング素子からなる。前記無線通信部24は、情報処理設備11Aとの間で無線通信を行う手段であり、計測した電圧等の送信と、コマンドの受信とを行う。無線通信部24はアンテナ24aを有している。
The
前記演算制御部23には、動作制御部27と放電管理劣化判定部18とが設けられている。前記動作制御部27は、無線通信部24から与えられたコマンドおよび設定されたシーケンスプログラムに従って、計測・制御部20の全体および無線通信部24を制御する手段である。動作制御部27の制御内容は、後に図4の流れ図と共に説明する。
The
前記放電管理劣化判定部18は、前記電圧計測部21で計測された電圧に応じて前記放電回路35を制御する放電管理部22を有しているが、この放電管理部22の放電の状況からバッテリ2の劣化を判定する劣化判定部19を有していてもよい。前記データサーバ13(図3)がある場合は、どの電圧センサ7が劣化警報を出力しているかを集中管理する。
The discharge management
システム構成によっては、データサーバを持たない場合も考えられ、その場合、図12に示すように、劣化判定部19と警報部39とを電圧センサ7に設けるようにしても良い。警報部39は、劣化判定部19がバッテリ2の劣化と判定すると監視者に知覚させる警報を発生する手段であり、例えば光、音、またはこれら光と音の両方を発生するものであっても良い。警報部39は、具体例としては、発光ダイオード(LED)やスピーカ、この他に文字または記号等による画像を液晶表示装置の画面に発生させるもの等が使用できる。この場合、電圧センサ7は、無線通信部は持たない構成とされる。電圧センサ7は、前記警報部39を含む構成部品の全体が共通の筐体(図示せず)内に収められたものとされていても良い。この構成の場合、前記電圧センサ7は、センサ単独で劣化判断と警報が可能になる。なお、劣化判定部19は、予め設定したしきい値を基準に劣化か否かを判定するようにしても良い。図12の電圧センサ7は、その他の構成については図1~図5B等と共に説明した第1の実施形態と同様である。
Depending on the system configuration, there may be a case where no data server is provided. In that case, as shown in FIG. 12, a
図1において、放電管理部22は、より詳しくは、前記電圧計測部21で計測されたバッテリDC電圧を監視し、設定された上限値より高い場合は前記スイッチ37をONにして前記バッテリ2を放電させ、このONの間、前記バッテリDC電圧を監視して設定された下限値よりも低下すると前記スイッチ37をOFFにして放電を停止させる手段である。前記「上限値」および「下限値」は任意に定められる値であるが、例えばバッテリ2の劣化が生じていない場合の電圧である正常電圧の範囲の上限または下限にそれぞれ設定する。
In FIG. 1, in more detail, the
前記劣化判定部19は、劣化判定のために放電管理部22に、しきい値等の放電条件の設定を行う機能、および放電管理部22を制御する機能を備えている。なお、電圧センサ7に劣化判定部19を設ける代わりに、上記のように、電圧センサ7とは別に設けられた情報処理設備11Aに劣化判定部19Aを設けても良く、電圧センサ7と情報処理設備11Aとの両方に、劣化判定部の一部ずつを分担させて設けても良い。劣化判定部19、19Aは、より具体的には図5A~図11の流れ図に示す各機能を備えている。例えば、これら各流れ図に示された各タイマーなどを備える。
The
前記劣化判定部19の各種の処理内容の例を、図5A~図11に流れ図でそれぞれ示す。これら図5A~図11の例の内容は後に説明するが、各図において、バッテリDC電圧の計測値をしきい値と比較して放電の開始および停止を行う各ステップが前記放電管理部22を構成し、その他の各ステップが前記劣化判定部19(19A)を構成する。なお、図5A~図11の各図は、放電管理部22の処理内容を含んでいて、例えば放電管理劣化判定部19(19A)のプログラムの例であり、1本のシーケンスプログラムで構成されていても良い。
Examples of various processing contents of the
図1において、前記電圧センサ7のハードウェア構成例を説明すると、前記計測・制御部20と放電回路35とは、共通の回路基板7Aに実装されている。したがって、前記電流制限抵抗36とスイッチ37と電圧計測部21は、共通の回路基板に実装されている。また、計測・制御部20は、劣化判定対象のバッテリ2の電力により駆動されるが、この計測・制御部20にバッテリ2から給電する回路は、前記放電回路35を構成する回路と正負のケーブル38を共有している。したがって、電流制限抵抗36およびスイッチ37をバッテリ2に接続する回路と、前記電圧計測部21をバッテリ2に接続する回路とは、正負のケーブル38を共有している。なお、図示は省略するが、各電圧センサ7は、電圧計測部21の他に温度センサを有していても良い。
In FIG. 1, a hardware configuration example of the
図1において、情報処理設備11Aは、各電圧センサ7の無線通信部24に対して無線通信を行う無線通信部11aと、各電圧センサ7の制御を行うセンサ制御部11bとを有している。無線通信部11aはアンテナ11aaを有している。劣化判定部19Aは、前述のように、情報処理設備11Aに設けられる場合と設けられない場合とがある。
In FIG. 1, the
情報処理設備11Aは、具体的には、図3に示すようにコントローラ11とデータサーバ13とモニタ14とで構成され、コントローラ11に、各電圧センサ7と無線通信を行う前記無線通信部11aとセンサ制御部11bとが設けられ、データサーバ13に前記劣化判定部19Aが設けられている。コントローラ11とデータサーバ13とは、通信網12を介して相互に接続されている。通信網12は、無線LAN等のLANからなり、ハブ12aを有している。通信網12は、広域通信網であっても良い。データサーバ13は、前記通信網12または他の通信網により、遠隔地のパーソナルコンピュータ等の情報処理機器(図示せず)等と通信可能であり、どこからでもデータを監視することができる。コントローラ11とデータサーバ13との間の通信は、ハンドシェイク方式によって確実な通信を行うようにすることが好ましい。
Specifically, the
コントローラ11は、主に各電圧センサ7の制御を行う手段であり、前記無線通信部11aとセンサ制御部11bの他に、前記データサーバ13との通信およびデータサーバ13から送信されたコマンドの処理を行う転送等処理部11cを有している。データサーバ13は、前記劣化判定部19Aの他に、コマンドの生成および送信、並びに受信データの記憶を行うコマンド送信・データ格納部13bを有している。
The
上記構成の動作を説明する。各部の機能の詳細は、以下の各流れ図に例が示されている。図4は、データサーバ13(図3)およびコントローラ11による電圧センサ7の制御動作を示す。データサーバ13は、コマンド送信・データ格納部13bから、通信網12Dを介して計測開始コマンドを送信する(ステップM1)。コントローラ11は、上記計測開始コマンドを受信し(ステップM2)、その計測開始コマンドを無線で送信する(ステップM3)。
The operation of the above configuration will be described. Details of the function of each part are shown in the following flowcharts. FIG. 4 shows the control operation of the
各電圧センサ7は、その無線の計測開始コマンドを同時受信し(ステップM4)、各電圧センサ7がバッテリの端子間のDC電圧を計測する(ステップM5)。計測したバッテリDC電圧等のデータ(温度センサを有する場合は温度計測値を含む)を無線で送信する(ステップM6)。
Each
コントローラ11は、送信されたバッテリDC電圧等のデータを無線で受信し(ステップM7)、受信したデータを通信網12で送信する(ステップM8)。データサーバ13は、この送信されたバッテリDC電圧等のデータを受信し、コマンド送信・データ格納部13bに格納する(ステップM9)。これらステップM6~M9の処理は、各電圧センサ7で順に繰り返して行われ(ステップM9でNOとなることで、繰り返される)、全ての電圧センサ7からのデータ受信・格納が終了すると、データサーバ13は、バッテリDC電圧の設定値との比較を行い、劣化判定をする(ステップM10)。なお、同図は、データサーバ13に劣化判定部19Aが設けられてこの劣化判定部19Aで劣化判定を行い、電圧センサ7は計測したバッテリDC電圧の送信の役割を果たす場合の例を示す。
The
劣化判定の一例を図5Aおよび図5Bと共に説明する。概要を説明すると、同図は、放電回数によって放電の頻度を判定し、劣化判定する例であり、電圧の設定値(上限値と下限値)で放電の開始および停止を実施し、一定時間内の放電回数を計測する。 An example of deterioration determination will be described with reference to FIGS. 5A and 5B. The outline is an example in which the frequency of discharge is determined based on the number of discharges, and deterioration is determined. The discharge is started and stopped at a set voltage value (upper limit value and lower limit value), and within a certain period of time. Measure the number of discharges.
まず、タイマー(図示せず)をスタートさせ(ステップN1)、前記タイマーのカウントが設定時間(回数によって設定)に達したか否かを判定する(ステップN2)。設定時間に達するまでは(ステップN2でNO)、電圧センサ7の電圧計測部21でバッテリDC電圧の計測を行い(ステップN9)、後述のステップN10Aを経て、放電管理部22によって、電圧の設定値(予め設定したしきい値)よりも高いか否かを判定する(ステップN10)。なお、前記バッテリDC電圧の監視の際、一時的に前記スイッチ37をOFFにして放電を停止させても良い(図示せず)。
First, a timer (not shown) is started (step N1), and it is determined whether or not the timer count has reached a set time (set by the number of times) (step N2). Until the set time is reached (NO in step N2), the
この場合に、前記しきい値として、実用的使用までに、上限値と下限値とを定めておき、しきい値設定のステップN10Aでは、図5Bのように放電中でなければ「上限値」を選択し(ステップR1でNO)、放電中であれば「下限値」を選択して設定しておく(ステップR1でYES)。なお、前記「上限値」および「下限値」は任意に定められる値であり、例えばバッテリ2の劣化が生じていない場合の電圧である正常電圧の範囲の上限または下限にそれぞれ設定され、例えば2Vのセル1つからなるバッテリであると、上限値は2.23V、または上限値に充電電流と内部抵抗による電圧上昇分を考慮して2.23~2.4V程度に設定しておくことで、劣化したバッテリ2の判別が行える。下限値は1.8V以上で、各バッテリーのDC電圧の平均値が分かっている場合は、下限値を平均値とする。相対比較で電圧が高いバッテリを強制的に放電させ、DC電圧を揃えるように下限値は設定される。複数のバッテリが直列接続されたバッテリ群の端子間(主電源5)の電圧が既知であれば、主電源5を直列接続されたバッテリの個数で割った電圧を基準にしてもよい。以下の各図の例も上記と同様である。
In this case, as the threshold value, an upper limit value and a lower limit value are determined before practical use, and in the threshold setting step N10A, the “upper limit value” is set unless discharging is performed as shown in FIG. 5B. Is selected (NO in step R1), and if discharging is in progress, the “lower limit value” is selected and set (YES in step R1). The “upper limit value” and the “lower limit value” are values that are arbitrarily determined, and are set to the upper limit or the lower limit of the range of the normal voltage that is a voltage when the
ステップN10において、最初は放電中でなく、しきい値は「上限値」であり、バッテリDC電圧がしきい値である「上限値」よりも高い場合は(ステップN10でYES)、スイッチ37のONによる放電を開始し(ステップN11)、再度バッテリDC電圧の計測(ステップN9)からしきい値との比較(ステップN10)までを繰り返す。この繰り返し時は、「しきい値」は「下限値」であり(図5B)、下限値よりも高くない場合は(ステップN10でNO)、放電を停止し(ステップN12)、放電管理部22が有する放電回数カウンタ(図示せず)を1だけインクリメントする(ステップN13)。この後、ステップN2に戻る。
In step N10, discharge is not initially performed, the threshold value is “upper limit value”, and if the battery DC voltage is higher than the “upper limit value” that is the threshold value (YES in step N10), the
ステップN2において、前記タイマーのカウントが設定時間に達すると、タイマーをストップし(ステップN3)、劣化判定部13aは、前記放電回数カウンタでカウントされた放電回数が第1の設定回数である第1しきい値と比較し(ステップN4)、第1しきい値より少ない場合は(ステップN4でYES)、バッテリ2が正常であると判定する(ステップN5)。
In step N2, when the count of the timer reaches a set time, the timer is stopped (step N3), and the deterioration determination unit 13a is a first set in which the number of discharges counted by the discharge number counter is the first set number. Compared with the threshold value (step N4), if it is less than the first threshold value (YES in step N4), it is determined that the
劣化判定部13aは、前記放電回数カウンタでカウントされた放電回数が第1の設定回数である第1しきい値と比較し(ステップN4)、第1しきい値よりも少なくない場合は(ステップN4でNO)、第2しきい値と比較し(ステップN6)、第2しきい値よりも少ない場合は(ステップN6でYES)、軽度の劣化と判定して警告を行う(ステップN7)。劣化判定部13aは、前記放電回数カウンタでカウントされた放電回数が第2しきい値よりも少なくない場合は(ステップN6でNO)、重度の劣化と判定して前記警告よりも強い警告である警報を行う(ステップN8)。このように、放電回数によって劣化判定を行う。 The deterioration determining unit 13a compares the number of discharges counted by the discharge number counter with a first threshold value that is the first set number of times (step N4), and if not less than the first threshold value (step S4). N4 is NO) and compared with the second threshold value (step N6). If the threshold value is smaller than the second threshold value (YES in step N6), it is determined that the deterioration is slight and a warning is given (step N7). When the number of discharges counted by the discharge number counter is not less than the second threshold value (NO in step N6), the deterioration determination unit 13a determines that the deterioration is severe and is a warning stronger than the warning. An alarm is issued (step N8). In this way, deterioration determination is performed based on the number of discharges.
図6は、図5Aおよび図5Bの処理において、放電のためのしきい値を、各バッテリ2のバッテリDC電圧の平均値を基準として定める例を示す。その他は図5Aおよび図5Bの例と同様であり、同じ処理を行うステップは同じステップナンバーを付している。
FIG. 6 shows an example in which the threshold value for discharging is determined based on the average value of the battery DC voltage of each
この例では、電圧センサ7によるバッテリDC電圧の計測(ステップN9)の後、電源1の対象となる電圧センサ群3の全ての電圧を計測したか否かを判定し(ステップN10a)、全バッテリ2の電圧を計測するまで、バッテリ2の電圧計測を行う。計測したバッテリDC電圧は所定の記憶領域に記憶しておく。全バッテリ2の電圧が計測されると(ステップN10aでYES)、バッテリDC電圧の平均値を演算する(ステップN10b)。同図では図示を省略するが、この平均値に、予め設定した加算値及び減算値を加えた値を上限値および下限値であるしきい値として設定する。
In this example, after the battery DC voltage is measured by the voltage sensor 7 (step N9), it is determined whether or not all the voltages of the
この後、各バッテリ2の計測したバッテリDC電圧をしきい値と比較する(ステップN10d)。なお、同図では図示を省略したが、この比較の前に、図5Bで説明したと同様に、放電中でなければ、しきい値を前記上限値とし、放電中であれば、しきい値を前記下限値に設定する。バッテリ2の計測したバッテリDC電圧をしきい値と比較し、バッテリ2の計測したバッテリDC電圧が上限値よりも高い場合は(ステップN10dでYES)、放電を開始して(ステップN11)バッテリDC電圧の計測(ステップN10c)、前記しきい値との比較(ステップN10d。同じく後述のステップO2dでも前記しきい値との比較を行う。)を繰り返す。繰り返し過程では、ステップN10dでは放電中であるため、バッテリDC電圧と下限値とを比較し、バッテリDC電圧が下限値よりも高くない場合は、放電を停止する(ステップN12)。
Thereafter, the measured battery DC voltage of each
他の各過程は図5Aおよび図5Bの例と同様であるため、重複する説明を省略する。このように平均値を基準として放電および放電停止のための電圧の上限値および下限値を定めることで、個々電源毎に、より適切な放電を行わせ、劣化判定の精度を向上させることができる。 Other processes are the same as those in the example of FIGS. 5A and 5B, and thus redundant description is omitted. Thus, by determining the upper limit value and the lower limit value of the voltage for discharging and stopping discharge based on the average value, it is possible to perform more appropriate discharge for each individual power source and improve the accuracy of deterioration determination. .
図7は、放電頻度による劣化判定を、放電間隔の時間によって行う第1の例を示す。ここでは、放電終了から次回放電開始までの時間を比較する。まず、電圧センサ7によりバッテリDC電圧を計測し(ステップO1)、その電圧を電圧の設定値である予め設定したしきい値よりも高いか否かを判定する(ステップO2)。 FIG. 7 shows a first example in which the deterioration determination based on the discharge frequency is performed based on the discharge interval time. Here, the time from the end of discharge to the start of the next discharge is compared. First, the battery DC voltage is measured by the voltage sensor 7 (step O1), and it is determined whether or not the voltage is higher than a preset threshold value that is a set value of the voltage (step O2).
この場合に、ステップO2よりも前に、前記しきい値として上限値と下限値とを定めておき、前記図5Bで説明したと同様に、放電中でなければ「上限値」を選択し、放電中であれば「下限値」を選択して設定しておく。最初は、まだ放電を行っていないので、しきい値は上限値である。バッテリDC電圧が上限値よりも高くなければ(ステップO2でNO)、放電を停止(放電停止中であれ停止を維持)し(ステップO5)、タイマースタートのステップ(ステップO6)の処理を行う(タイマーは図示せず)。このステップO6では、「充電中」でかつその充電中から状態が変化した最初のループでタイマーをスタートさせる。したがって、今回はスタートさせない。この後、バッテリDC電圧の計測過程(ステップO1)に戻る。 In this case, before step O2, an upper limit value and a lower limit value are determined as the threshold values, and as described with reference to FIG. If discharging is in progress, the “lower limit value” is selected and set. Initially, since the discharge has not yet been performed, the threshold value is the upper limit value. If the battery DC voltage is not higher than the upper limit value (NO in step O2), the discharge is stopped (maintains the stop even when the discharge is stopped) (step O5), and the timer start step (step O6) is performed (step O6). Timer not shown). In this step O6, the timer is started in the first loop that is “charging” and whose state has changed since charging. Therefore, we will not start this time. Thereafter, the process returns to the battery DC voltage measurement process (step O1).
次の判定過程(ステップO2)では、放電停止中であるため上限値と比較し、上限値よりも高ければ(ステップO2でYES)、放電を開始し(ステップO3)、タイマーをストップする(ステップO4)。ただし、タイマーが停止中である場合は停止を維持する。次の初回の放電か否かの判定過程(ステップO7)で、初回の放電であるため(ステップO7でYES)バッテリDC電圧の計測過程(ステップO1)に戻る。上記初回の放電か否かの判定(ステップO7)を行うについて、この実施形態では、起動後は「放電中を示すフラグ」(図示せず)が「0」、放電中になると「放電中を示すフラグ」が「1」になり、放電終了後(充電中)に「放電中を示すフラグ」が「2」になるようにされている。その後「放電中を示すフラグ」が「2」の場合は、「2」を維持する。「放電中を示すフラグ」が「1」の場合はステップO1に戻るようにされている。なお、他の各図のフローチャートでも、上記と同様の考えで、チャートを簡素化している。 In the next determination process (step O2), since the discharge is stopped, it is compared with the upper limit value. If it is higher than the upper limit value (YES in step O2), discharge is started (step O3) and the timer is stopped (step O4). However, if the timer is stopped, the stop is maintained. In the determination process of whether or not it is the next first discharge (step O7), since it is the first discharge (YES in step O7), the process returns to the battery DC voltage measurement process (step O1). In this embodiment, the determination as to whether or not the discharge is the first discharge (step O7) is performed. In this embodiment, after starting, a “flag indicating discharge” (not shown) is “0”. The “indicating flag” is “1”, and the “indicating discharging flag” is “2” after the end of discharging (during charging). Thereafter, when the “flag indicating discharge” is “2”, “2” is maintained. When the “flag indicating discharge” is “1”, the process returns to step O1. In other flowcharts, the charts are simplified based on the same idea as described above.
次の判定過程(ステップO2)では、放電中であるため下限値と比較し、下限値以下に下がっていると、放電を停止し(ステップO5)(放電の終了)、タイマーをスタートさせる(ステップO6)。この後、バッテリDC電圧の計測過程(ステップO1)に戻る。次の判定過程(ステップO2)では、放電停止中であるため上限値と比較し、上限値よりも高い場合には(ステップO2でYES)、放電を開始し(ステップO3)(次回の放電の開始)、タイマーをストップする(ステップO4)。 In the next determination process (step O2), since it is discharging, it is compared with the lower limit value, and when it falls below the lower limit value, the discharge is stopped (step O5) (end of discharge) and the timer is started (step). O6). Thereafter, the process returns to the battery DC voltage measurement process (step O1). In the next determination process (step O2), since the discharge is stopped, it is compared with the upper limit value, and when it is higher than the upper limit value (YES in step O2), discharge is started (step O3) (next discharge Start), the timer is stopped (step O4).
次の、初回放電か否かの判定ステップO7において、今回は初回の放電ではないので、(ステップO7でNO)ステップO8に進み、前記タイマーの時間、すなわち前記放電の終了から次回の放電の開始までの時間を放電間隔として取得する。 In the next step O7 for determining whether or not it is the first discharge, since this is not the first discharge this time (NO in step O7), the process proceeds to step O8, and the next discharge starts from the time of the timer, that is, the end of the discharge. Is obtained as a discharge interval.
この放電間隔が、間隔の設定値である第1しきい値よりも長いか否を判定する(ステップO9)。放電間隔が、第1しきい値よりも長い場合は正常と判定する(ステップO10)。第1しきい値よりも長くない場合は、第2しきい値と比較する(ステップO11)。第2しきい値よりも長い場合は軽度の劣化として判定して警告を出す(ステップO12)。第2しきい値よりも長くない場合は、重度の劣化と判定して前記警告よりも強い警告である警報を出す(ステップO13)。このように放電間隔で判定しても、バッテリの劣化が簡易に判定できる。放電間隔が短いことは、劣化していると判定できる。 It is determined whether or not the discharge interval is longer than a first threshold value that is a set value of the interval (step O9). When the discharge interval is longer than the first threshold value, it is determined as normal (step O10). If it is not longer than the first threshold value, it is compared with the second threshold value (step O11). If it is longer than the second threshold value, it is judged as mild deterioration and a warning is issued (step O12). If it is not longer than the second threshold value, it is determined that the deterioration is severe, and an alarm that is stronger than the alarm is issued (step O13). Thus, even if it determines with a discharge interval, deterioration of a battery can be determined easily. It can be determined that the discharge interval is short.
図8は、図7の例において、放電のためのしきい値を、図6の例と同様に、各バッテリ2のバッテリDC電圧の平均値を基準として定める例を示す。その他は図7の例と同様であり、同じ処理を行うステップは同じステップナンバーを付している。
FIG. 8 shows an example in which the threshold value for discharging in the example of FIG. 7 is determined based on the average value of the battery DC voltage of each
この例では、電圧センサ7によるバッテリDC電圧の計測(ステップO1)の後、電源1の対象となる電圧センサ群3の全ての電圧を計測したか否かを判定し(ステップO2aa)、全バッテリ2の電圧を計測するまで、バッテリ2の電圧計測を行う。計測したバッテリDC電圧は所定の記憶領域に記憶しておく。全バッテリ2の電圧が計測されると、バッテリDC電圧の平均値を演算する(ステップO2b)、この平均値に予め設定した加算値または減算値を加えた値を、それぞれ上限値、下限値として定める。他の各過程は図7の例と同様であるため、重複する説明を省略する。
In this example, after the measurement of the battery DC voltage by the voltage sensor 7 (step O1), it is determined whether or not all the voltages of the
図9は、電圧の2つの設定値(上限値と下限値)での放電開始と放電停止の切り替わり時間の間隔を計測し、放電の頻度を判定する例を示す。電圧センサ7によるバッテリDC電圧の計測を行い(ステップP1)、電圧の設定値である予め設定したしきい値よりも高いか否かを判定する(ステップP2)。この場合に、前記しきい値として設計時に予め上限値と下限値とを定めておき、ステップP2よりも前に、前記図5Bで説明したと同様に、放電中でなければ「上限値」を選択し、放電中であれば「下限値」を選択して設定しておく。ステップP2の判定で、バッテリDC電圧が上限値よりも高い場合には(ステップP2でYES)、放電を開始し(ステップP3)、タイマー(図示せず)をスタートさせ(ステップP4)、ステップP1に戻る。なお、タイマースタートのステップP4は、ループ処理毎タイマーを再スタートさせるわけではなく、「放電中」に、放電状態から状態が変化した最初のループでタイマーをスタートさせる。 FIG. 9 shows an example in which the frequency of discharge is determined by measuring the interval between the discharge start and discharge stop times at two voltage setting values (upper limit value and lower limit value). The battery DC voltage is measured by the voltage sensor 7 (step P1), and it is determined whether or not it is higher than a preset threshold value that is a set value of the voltage (step P2). In this case, as the threshold value, an upper limit value and a lower limit value are determined in advance at the time of design, and before step P2, as described with reference to FIG. Select and set “Lower limit” if discharging is in progress. If it is determined in step P2 that the battery DC voltage is higher than the upper limit (YES in step P2), discharging is started (step P3), a timer (not shown) is started (step P4), and step P1. Return to. Note that the timer start step P4 does not restart the timer for each loop process, but starts the timer in the first loop in which the state has changed from the discharge state during “discharging”.
バッテリDC電圧の計測(ステップP1)の後、ステップP2の判定過程で、バッテリDC電圧がしきい値(下限値)よりも高くない場合は(ステップ2PでNO)、放電を停止し(ステップP5)、タイマーをストップし(ステップP6)、タイマーの計測した時間である放電時間を取得する(ステップP7)。この取得した放電時間が、時間の設定値である第1しきい値よりも長いか否かを判定し(ステップP8)、長い場合には(ステップP8でYES)、正常と判定する(ステップP9)。取得した放電時間が、時間の設定値である第1しきい値よりも長くない場合には(ステップP8でNO)、放電時間と第2しきい値とを比較し(ステップP10)、第2しきい値よりも長い場合には(ステップP10のYES)、軽度の劣化と判定して警告を行う(ステップP11)。放電時間が第2しきい値よりも長くない場合には(ステップP10でNO)、重度の劣化と判定して前記警告よりも強い警告である警報を行う(ステップP12)。 After the measurement of the battery DC voltage (step P1), if the battery DC voltage is not higher than the threshold value (lower limit value) in the determination process of step P2 (NO in step 2P), the discharge is stopped (step P5). ), The timer is stopped (step P6), and the discharge time which is the time measured by the timer is acquired (step P7). It is determined whether or not the acquired discharge time is longer than a first threshold value that is a set value of time (step P8). If it is longer (YES in step P8), it is determined that the discharge is normal (step P9). ). If the acquired discharge time is not longer than the first threshold value which is the set time (NO in step P8), the discharge time is compared with the second threshold value (step P10), and the second If it is longer than the threshold value (YES in step P10), it is determined that the deterioration is slight and a warning is given (step P11). If the discharge time is not longer than the second threshold value (NO in step P10), it is determined that the deterioration is severe and an alarm that is stronger than the alarm is given (step P12).
図10の例は、図9の例において、放電のためのしきい値を、図6および図8の例と同様に、各バッテリ2のバッテリDC電圧の平均値を基準として定める例を示す。その他は図9の例と同様であり、同じ処理を行うステップは同じステップナンバーを付している。
The example of FIG. 10 shows an example in which the threshold value for discharging in the example of FIG. 9 is determined based on the average value of the battery DC voltage of each
この例では、電圧センサ7によるバッテリDC電圧の計測(ステップP1)の後、電源1の対象となる電圧センサ群3の全ての電圧を計測したか否かを判定し(ステップP2aa)、全バッテリ2の電圧を計測するまで、バッテリ2の電圧計測を行う。計測したバッテリDC電圧は所定の記憶領域に記憶しておく。全バッテリ2の電圧が計測されると、バッテリDC電圧の平均値を演算する(ステップP2b)、この平均値に予め設定した加算値を加算した値をしきい値として、各バッテリ2の計測したバッテリDC電圧をしきい値と比較する(ステップP2)。
以降、図9に示した例と同様の方法で処理を行う。
In this example, after the battery DC voltage is measured by the voltage sensor 7 (step P1), it is determined whether or not all the voltages of the
Thereafter, processing is performed in the same manner as in the example shown in FIG.
図11は、一定時間での、放電回数をカウントする例である。まず、第1のタイマー(図示せず)をスタートさせ(ステップQ1)、タイマーが設定時間(カウント数で計時)に達したか否かを判定する(ステップQ2)。設定時間に達していない場合は(ステップQ2でNO)、電圧センサ7によりバッテリDC電圧を計測し(ステップQ9)、電圧の設定値である予め設定したしきい値よりも高いか否かを判定する(ステップQ10)。この場合に、前記しきい値として設計時に予め上限値と下限値とを定めておき、ステップQ10よりも前に、前記図5Bで説明した例と同様に、放電中でなければ「上限値」を選択し、放電中であれば「下限値」を選択して設定しておく。 FIG. 11 is an example of counting the number of discharges in a certain time. First, a first timer (not shown) is started (step Q1), and it is determined whether or not the timer has reached a set time (measured by the number of counts) (step Q2). If the set time has not been reached (NO in step Q2), the battery DC voltage is measured by the voltage sensor 7 (step Q9), and it is determined whether or not it is higher than a preset threshold value that is a set value of the voltage. (Step Q10). In this case, as the threshold value, an upper limit value and a lower limit value are determined in advance at the time of design, and, prior to step Q10, as in the example described with reference to FIG. If the battery is discharging, select and set the “lower limit value”.
電圧センサ7により計測されたバッテリDC電圧が前記しきい値よりも高い場合には(ステップQ10でYES)、放電を開始し(ステップQ11)、放電時間計時用のタイマーである第2のタイマー(図示せず)をスタートさせる(ステップQ12)。この第2のタイマー(図示せず)が設定時間に達したか否かを判定し(ステップQ13)、達すると放電を停止し(ステップQ14)、第2のタイマー(図示せず)をストップさせ(ステップQ15)、放電回数カウンタを1だけインクリメントする(ステップQ16)。この後、ステッフQ9に戻り、ステップ9~16の処理を繰り返す。ただし、ステップQ10の判断において、しきい値は下限値である。
When the battery DC voltage measured by the
この間、第1のタイマーによる計時は行っており、第1のタイマーが設定時間に達すると(ステップQ2でYES)、第1のタイマーを停止させ(ステップQ3)、放電回数が回数と設定値である第1しきい値よりも少ないか否かを判定する(ステップQ4)。放電回数が第1しきい値よりも少ない場合には(ステップQ4でYES)正常と判定する(ステップQ5)。放電回数が第1しきい値よりも少なくない場合には(ステップQ4でNO)、第2のしきい値よりも少ないか否かを判定する(ステップQ6)。放電回数が第1しきい値よりも少ない場合には(ステップQ6でYES)軽度の劣化と判定して警告を出す(ステップQ7)。放電回数が第1しきい値よりも少なくない場合には(ステップQ6でNO)、前記警告よりも重度の計測である警報を出力する(ステップQ8)。 During this time, the time is measured by the first timer. When the first timer reaches the set time (YES in step Q2), the first timer is stopped (step Q3), and the number of discharges is the number of times and the set value. It is determined whether it is less than a certain first threshold value (step Q4). If the number of discharges is less than the first threshold value (YES in step Q4), it is determined as normal (step Q5). If the number of discharges is not less than the first threshold value (NO in step Q4), it is determined whether or not the number of discharges is less than the second threshold value (step Q6). If the number of discharges is less than the first threshold (YES in step Q6), it is determined that the deterioration is slight and a warning is issued (step Q7). If the number of discharges is not less than the first threshold value (NO in step Q6), an alarm that is more severe than the warning is output (step Q8).
この二次電池の劣化判定装置は、以上の各例のように劣化判定し、次の各利点が得られる。バッテリ2は劣化すると内部抵抗が大きくなるため、個々のバッテリ2DC電圧を計測すれば、ある程度はバッテリ2の劣化が判定できる。しかし、バッテリDC電圧の変動は他の要因でも生じるため、単に端子間電圧を計測しただけでは、バッテリの劣化を精度良く判定することができない。
This deterioration determination device for a secondary battery determines deterioration as in each of the above examples, and provides the following advantages. When the
しかし、この劣化判定装置は、バッテリDC電圧が高い場合は、放電により前記電流制限抵抗36でエネルギ消費させて再度計測し、放電頻度で劣化を判定するため、劣化以外の要因によるバッテリDC電圧の変動の影響が現れず、ある程度精度良くバッテリの劣化を判定することができる。また、バッテリ2に計測用電流を印加する手段が不要であるため、装置が簡易な構成になる。このように、簡易な構成で、二次電池の劣化をある程度精度良く判定することができる。したがって、バッテリ2が何十、何百と多数接続される非常用電源における劣化防止に好適である。また、バッテリDC電圧が高い場合に放電させるため、劣化したバッテリが過充電となって劣化が促進されることが回避されると言う利点も得られる。
However, when the battery DC voltage is high, this deterioration determination device consumes energy by the current limiting
また、例えば、前記劣化判定部19,19Aが、前記放電頻度による劣化の判定の処理として、放電回数で判定する場合は、バッテリ2の劣化が簡易に判定できる。また、前記劣化判定部19,19Aが、前記放電頻度による劣化の判定として、放電間隔を計測し、放電間隔で判定する場合も、バッテリの劣化が簡易に判定できる。
Further, for example, when the
この劣化判定装置は、上記のように前記電流制限抵抗36でエネルギ消費させて放電するため、急激な放電が抑制されるが、放電を開始した後、一定間隔で一時的に前記スイッチ37をOFFにすることで、放電中のバッテリDC電圧の計測が行える。このように電圧計測して設定値との比較を繰り返し、放電間隔を設定間隔と比較することによっても、バッテリの劣化を精度良く判定することができる。
Since the deterioration determination device consumes energy with the current limiting
前記「電圧の設定値」は、固定の値としても良いが、個々の電源によって、適正なバッテリDC電圧が多少異なる場合がある。そのため、前記のように全てのバッテリのバッテリDC電圧の平均値を求め、この平均値を基準として放電のための電圧の設定値を定めることで、個々電源毎に、より適切な放電を行わせ、劣化判定の精度を向上させることができる。 The “voltage setting value” may be a fixed value, but an appropriate battery DC voltage may be slightly different depending on each power source. Therefore, as described above, the average value of the battery DC voltages of all the batteries is obtained, and the set value of the voltage for discharging is determined based on this average value, so that more appropriate discharge can be performed for each individual power source. The accuracy of deterioration determination can be improved.
上記のように、前記電流制限抵抗36および前記スイッチ37が、前記電圧計測部21と同一の回路基板7Aに実装されている場合は、装置が簡素化され、コンパクト化される。また、前記電流制限抵抗36および前記スイッチ37の回路と、前記電圧計測部21の回路とが、前記バッテリに接続されるケーブルを共有する場合は、ケーブル配線が簡素化される。
As described above, when the current limiting
上記各実施形態の劣化判定装置は、いずれも、前記電圧計測部21、前記放電回路35、および前記放電管理部22をそれぞれ有する複数の電圧センサ5と、これら電圧センサ5に対して1台設けられて前記劣化判定部13aを有する情報処理機器11Aとで構成されるため、何十、何百と多数のバッテリが接続された非常用電源における各バッテリの劣化判定を行うにつき、情報処理機器が1台で済み、構成が簡素化される。
Each of the deterioration determination devices of the above embodiments is provided with a plurality of voltage sensors 5 each having the
以上、図面を参照しながら実施形態に基づいて本発明を実施するための好適な形態を説明したが、ここで開示した実施の形態はすべての点で例示であって制限的なものではない。本発明の範囲は上記した説明ではなくて請求の範囲によって示される。当業者であれば、本件明細書を見て、自明な範囲内で種々の変更および修正を容易に想定するであろう。したがって、そのような変更および修正は、請求の範囲から定まる発明の範囲内またはこれと均等の範囲内のものと解釈される。 As mentioned above, although the suitable form for implementing this invention based on embodiment was demonstrated referring drawings, embodiment disclosed here is an illustration and restrictive at no points. The scope of the present invention is shown not by the above description but by the claims. Those skilled in the art will readily appreciate various changes and modifications within the obvious scope upon reviewing this specification. Therefore, such changes and modifications should be construed as being within the scope of the invention defined by the claims or within the scope equivalent thereto.
1…電源
2…バッテリ
3…バッテリ群
4…負荷
5…主電源
5A,5B…端子
6…充電回路
7…電圧センサ
7A…回路基板
11…コントローラ
11A…情報処理設備
11a…無線通信部
11b…センサ制御部
11c…転送等処理部
12…通信網
13…データサーバ
13b…コマンド送信・データ格納部
14…モニタ
15…ダイオード
18…放電管理劣化判定部
19…劣化判定部
19A…劣化判定部
20…計測・制御部
21…電圧計測部
22…放電管理部
23…演算制御部
24…無線通信部
25…交流電圧計測部
27…動作制御部
30…放電部
32…放電処理部
35…放電回路
36…電流制限抵抗
37…スイッチ
38…ケーブル
39…警報部
DESCRIPTION OF
Claims (11)
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| CN201780020379.4A CN108885241A (en) | 2016-03-28 | 2017-03-24 | The degradation determination device of secondary cell |
| DE112017001587.1T DE112017001587T5 (en) | 2016-03-28 | 2017-03-24 | Device for detecting the degradation of a secondary battery |
| KR1020187029672A KR20180129821A (en) | 2016-03-28 | 2017-03-24 | The deterioration determination device of the secondary battery |
| US16/144,576 US20190025382A1 (en) | 2016-03-28 | 2018-09-27 | Secondary battery degradation assessment device |
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| JP2016063179 | 2016-03-28 | ||
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| JP2016-183589 | 2016-09-21 | ||
| JP2016183589A JP2017181484A (en) | 2016-03-28 | 2016-09-21 | Secondary battery deterioration determination device |
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| EP3663781A1 (en) * | 2018-12-06 | 2020-06-10 | Tridonic GmbH & Co. KG | Charge monitor, charger and charge monitoring method based on recharge frequency |
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