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WO2017169296A1 - Ready-mixed concrete manufacturing apparatus or transporting apparatus and method for controlling same - Google Patents

Ready-mixed concrete manufacturing apparatus or transporting apparatus and method for controlling same Download PDF

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Publication number
WO2017169296A1
WO2017169296A1 PCT/JP2017/006291 JP2017006291W WO2017169296A1 WO 2017169296 A1 WO2017169296 A1 WO 2017169296A1 JP 2017006291 W JP2017006291 W JP 2017006291W WO 2017169296 A1 WO2017169296 A1 WO 2017169296A1
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WO
WIPO (PCT)
Prior art keywords
pressure value
pressure
hydraulic motor
ready
mixed concrete
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2017/006291
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French (fr)
Japanese (ja)
Inventor
和徳 田中
茂 川島
清水 弘之
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KYB Corp
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KYB Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by KYB Corp filed Critical KYB Corp
Priority to AU2017243822A priority Critical patent/AU2017243822B2/en
Priority to NZ747103A priority patent/NZ747103A/en
Publication of WO2017169296A1 publication Critical patent/WO2017169296A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/42Apparatus specially adapted for being mounted on vehicles with provision for mixing during transport
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/02Controlling the operation of the mixing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60PVEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
    • B60P3/00Vehicles adapted to transport, to carry or to comprise special loads or objects
    • B60P3/16Vehicles adapted to transport, to carry or to comprise special loads or objects for carrying mixed concrete, e.g. having rotatable drums

Definitions

  • the present invention relates to a ready-mixed concrete manufacturing apparatus or transport apparatus, and a control method thereof.
  • Patent Document 1 discloses a conventional ready-mixed concrete transportation device.
  • This ready-mixed concrete transportation apparatus includes a mixer drum and a hydraulic motor mounted on a vehicle body frame.
  • the mixer drum is rotated by a hydraulic motor to knead the raw material of ready-mixed concrete and water.
  • the raw material of ready mixed concrete is cement, aggregate, admixture and the like.
  • the hydraulic motor is rotated by circulating hydraulic oil to and from a hydraulic pump.
  • the hydraulic pump is usually driven to rotate by an engine. Thus, in this ready mixed concrete transport device, the hydraulic pump rotates according to the engine speed.
  • this ready-mixed concrete transport apparatus manufactures ready-mixed concrete by kneading the raw material of ready-mixed concrete and water charged into the mixer drum while controlling the rotational speed of the mixer drum by the rotational speed of the engine.
  • the ready-mixed concrete transportation device of Patent Document 1 does not consider that the kneading state such as viscosity changes in the process of kneading while mixing the raw material of ready-mixed concrete and water into the mixer drum. For this reason, in this ready-mixed concrete transport device, the load on the hydraulic motor may change due to a change in the kneaded state of the ready-mixed concrete raw material and water, and the rotation of the mixer drum may vary. In addition, this ready mixed concrete transport device requires time and effort to properly rotate the mixer drum by adjusting the rotational speed of the engine in accordance with the kneading state of the ready mixed concrete raw material and water. Further, in order to increase the rotation speed of the mixer drum, this ready-mixed concrete transportation device has to increase the rotation speed of the engine. At this time, a lot of fuel is consumed and the noise is increased.
  • the present invention has been made in view of the above-described conventional circumstances, and should provide a ready-mixed concrete manufacturing apparatus or transport apparatus that can satisfactorily manufacture ready-mixed concrete and a control method thereof. It is an issue.
  • the ready mixed concrete manufacturing apparatus or transport apparatus of the present invention includes a mixer drum, a hydraulic motor, a hydraulic pump, a driving device, a pressure detection device, and a control device.
  • the mixer drum kneads the raw material of ready-mixed concrete and water.
  • the raw material of ready mixed concrete is cement, aggregate, admixture and the like.
  • the hydraulic motor rotates the mixer drum. Further, the hydraulic motor has a variable discharge volume of hydraulic fluid.
  • the hydraulic pump circulates hydraulic fluid to and from the hydraulic motor.
  • the drive device rotates the hydraulic pump.
  • the pressure detection device detects the driving pressure of the hydraulic motor.
  • the control device drives the drive device at the first rotation speed while rotating the mixer drum while reducing the discharge capacity of the hydraulic motor. The process is executed. Further, when the pressure value detected by the pressure detection device is larger than the first pressure value, the control device drives the drive device at a second rotational speed higher than the first rotational speed while increasing the discharge capacity of the hydraulic motor. Then, the second rotation process for rotating the mixer drum is performed.
  • the ready mixed concrete manufacturing apparatus or the transport apparatus control method of the present invention includes a hydraulic motor in which hydraulic fluid circulates and rotates with a hydraulic pump that is driven to rotate by a driving device, cement, aggregate,
  • a hydraulic motor in which hydraulic fluid circulates and rotates with a hydraulic pump that is driven to rotate by a driving device, cement, aggregate
  • the first rotating step and the second rotating step are provided.
  • the first rotation process when the pressure detection device that detects the drive pressure of the hydraulic motor detects a pressure value equal to or lower than the first pressure value, the drive device is driven at the first rotational speed while reducing the discharge capacity of the hydraulic motor. And rotate the mixer drum.
  • the second rotation step when the pressure detection device detects a pressure value larger than the first pressure value, the drive device is driven at a second rotational speed higher than the first rotational speed while increasing the discharge capacity of the hydraulic motor. Rotate the mixer drum.
  • the ready mixed concrete manufacturing apparatus or the transport apparatus control method and control method of the present invention If the discharge capacity of the motor is reduced and greater than the first pressure value, the discharge capacity of the hydraulic motor can be increased.
  • the fact that the driving pressure of the hydraulic motor is stable refers to a state where the driving pressure is within a set range for a certain time (the same applies hereinafter).
  • the ready mixed concrete manufacturing apparatus or the transport apparatus and the control method of the present invention provide the second pressure value in which the pressure value detected by the pressure detection device is larger than the first pressure value when the first rotation process is performed.
  • the drive device is driven at the first rotation speed until the above is reached, and when the pressure becomes equal to or higher than the second pressure value, the second rotation process can be executed.
  • the first pressure value or the second pressure value may have a threshold value, respectively.
  • FIG. 1 is a system diagram of a mixer truck according to a first embodiment. It is a flowchart which shows the manufacturing process of the ready mixed concrete of Embodiment 1.
  • FIG. 1 is a system diagram of a mixer truck according to a first embodiment. It is a flowchart which shows the manufacturing process of the ready mixed concrete of Embodiment 1.
  • the ready mixed concrete transport device of Embodiment 1 includes a vehicle body 10, a mixer drum 20, a hopper 30, a chute 35, a hydraulic motor 40 that is a hydraulic motor, a hydraulic pressure
  • the mixer vehicle 1 includes a hydraulic pump 50 that is a pump, an engine 60 that is a driving device, a pressure sensor 70 that is a pressure detection device, and a control device 80.
  • the vehicle body 10 includes a cabin 11, a mount 13, and an engine 60.
  • the cabin 11 is provided on the front side of the vehicle body 10.
  • the gantry 13 is provided on the vehicle body 10 behind the cabin 11.
  • the engine 60 drives the vehicle body 10 and rotationally drives the hydraulic pump 50 as will be described later.
  • the engine 60 is disposed below the cabin 11.
  • the mixer drum 20 has a drum body 21, a drive shaft 23, and two drum blades 25.
  • the drum body 21 is cylindrical.
  • the drum body 21 has an opening 27 having one end opened. Further, the drum body 21 is closed by a closing portion 29 at the other end in the back direction when viewed from one end.
  • the mixer drum 20 rotates on the pedestal 13 in a forward tilt posture in which the opening 27 of the drum body 21 is positioned above the rear end of the vehicle body 10 and the opening 27 of the drum body 21 is lifted above the closing part 29. It is installed freely.
  • the drive shaft 23 is connected to the center of the closing portion 29 of the drum body 21 and extends outward from the drum body 21.
  • the drive shaft 23 extends on the center line of the rotation shaft of the mixer drum 20.
  • Each drum blade 25 is helically fixed along the inner wall surface of the drum body 21 with a predetermined interval. Each drum blade 25 rotates with the drum body 21.
  • the hopper 30 has an input port 31 that opens while spreading upward.
  • the hopper 30 has a discharge port 33 having a lower end opened forward and downward.
  • the hopper 30 has a discharge port 33 facing the center of the opening 27 of the drum body 21.
  • the raw material of ready-mixed concrete and the like input from the input port 31 of the hopper 30 is input into the drum main body 21 from the opening 27 of the drum main body 21 through the discharge port 33 of the hopper 30.
  • the chute 35 has a semi-cylindrical shape and extends long with the inner surface facing upward.
  • the base end of the chute 35 is disposed below the opening 27 of the drum body 21.
  • the chute 35 is supported so that its distal end is rotatable in the horizontal and vertical directions with the base end as the center.
  • the chute 35 can guide the ready mixed concrete discharged from the opening 27 of the drum body 21 to a desired position.
  • the hydraulic motor 40 is mounted on the gantry 13.
  • the hydraulic motor 40 is connected to the drive shaft 23 of the mixer drum 20 via a speed reducer 37 as shown in FIGS.
  • the hydraulic motor 40 is a two-speed type that can switch the discharge capacity of the hydraulic oil in two stages of large and small.
  • the hydraulic motor 40 has a motor regulator 41 that switches the discharge capacity.
  • the hydraulic pump 50 is also mounted on the mount 13.
  • the hydraulic pump 50 is connected to a power take-out shaft 61 of the engine 60.
  • the hydraulic pump 50 and the hydraulic motor 40 each have two inflow and outflow ports for hydraulic oil.
  • a hydraulic circuit that forms a closed circuit is configured by a flow path 51 that communicates the inflow and outflow ports of the hydraulic pump 50 and the hydraulic motor 40. Further, the hydraulic circuit can circulate the hydraulic oil in both directions by switching the supply and discharge directions of the hydraulic pump 50 and the hydraulic motor 40.
  • the engine 60 includes a throttle adjuster 63 that adjusts the output of the engine 60 and an engine rotation detection sensor 65 that detects the rotation speed of the engine 60.
  • the pressure sensor 70 is attached to the flow path 51 constituting the hydraulic circuit.
  • the pressure sensor 70 detects the driving pressure of the hydraulic motor 40 when the mixer drum 20 is rotated forward.
  • the mixer truck 1 rotates the mixer drum 20 in the forward direction, the raw material and water of ready-mixed concrete kneaded in the drum body 21 move in the back direction from the opening 27 of the drum body 21.
  • the engine 60 is started, the operating device 90 is operated to start the rotation of the mixer drum 20, and the ready-mixed concrete raw material is gradually introduced into the inlet 31 of the hopper 30, and the water in the drum body 21 is Knead together.
  • the hydraulic motor 40 is in the first speed.
  • the control device 80 determines whether or not the engine 60 is in an idling state, and commands the hydraulic pump 50 to output a predetermined amount corresponding to the engine speed.
  • the pressure sensor 70 detects the drive pressure of the hydraulic motor 40 by the control device 80 as shown in FIG. 3 (step S1).
  • the control device 80 changes the hydraulic motor 40 from the first speed to the second speed (step S2). That is, the torque of the hydraulic motor 40 is reduced by reducing the discharge capacity of the hydraulic motor 40.
  • the control device 80 drives the engine 60 at the first rotational speed A (the rotational speed corresponding to rotating the mixer drum 20 at the second speed of the hydraulic motor 40 at a predetermined rotational speed) (step S3). Execute the rotation process.
  • the drive pressure (step S1) detected by the pressure sensor 70 is larger than the first pressure value
  • the control device 80 sets the hydraulic motor 40 to the first speed (step S6).
  • the first pressure value has an upper threshold value and a lower threshold value. For this reason, when the detected pressure of the pressure sensor 70 becomes equal to or lower than the lower threshold value of the first pressure value in step S1, it is determined that the detected pressure of the pressure sensor 70 is equal to or lower than the first pressure value. Is determined to be equal to or higher than the first pressure value (the same applies hereinafter).
  • the drive pressure (step S4) of the hydraulic motor 40 detected by the pressure sensor 70 is smaller than the second pressure value due to a kneading state with a high water content and low viscosity, or a small amount of ready-mixed concrete manufactured.
  • the first rotation process continues until a predetermined time (a kneading time predetermined according to the amount of ready-mixed concrete to be manufactured and its properties) has elapsed (step S5).
  • a predetermined time a kneading time predetermined according to the amount of ready-mixed concrete to be manufactured and its properties
  • step S4 when the drive pressure (step S4) of the hydraulic motor 40 detected by the pressure sensor 70 during the first rotation process becomes equal to or higher than the second pressure value, the control device 80 sets the hydraulic motor 40 to the first speed (step S6). That is, the torque of the hydraulic motor 40 is increased by increasing the discharge capacity of the hydraulic motor 40. Then, the control device 80 increases the engine 60 to the second rotational speed B (the rotational speed corresponding to rotating the mixer drum 20 at the second speed of the hydraulic motor 40 at a predetermined rotational speed) (step S7), and the second Execute the rotation process.
  • step S6 the drive pressure of the hydraulic motor 40 detected by the pressure sensor 70 during the first rotation process becomes equal to or higher than the second pressure value
  • the second pressure value has an upper threshold value and a lower threshold value. Therefore, in step 5, when the detected pressure of the pressure sensor 70 becomes equal to or lower than the lower threshold value of the second pressure value, it is determined that the detected pressure of the pressure sensor 70 is equal to or lower than the second pressure value. Is determined to be equal to or higher than the second pressure value (the same applies hereinafter).
  • step S1 The driving pressure of the hydraulic motor 40 detected by the pressure sensor 70 (step S1) until a predetermined time (a kneading time determined in advance depending on the amount of ready-mixed concrete to be manufactured and its properties) has passed (step S1). Is larger than the first pressure value (the upper threshold value of the first pressure value), steps S1 and S6 to S8 are repeated. Further, when the driving pressure (step S1) of the hydraulic motor 40 detected by the pressure sensor 70 becomes equal to or lower than the first pressure value (lower threshold value of the first pressure value), for example, when water is added during the kneading.
  • the control device 80 rotates the mixer drum 20 in accordance with the drive pressure (kneading state) of the hydraulic motor 40 detected by the pressure sensor 70 as described above.
  • step S8 when a predetermined amount of water is introduced into the drum body 21 and a predetermined time elapses (step S8) and the driving pressure amount of the hydraulic motor 40 is stabilized, kneading is completed and the pressure sensor 70 is replaced with the hydraulic motor. 40 drive pressure is detected (step S9).
  • the control device 80 sets the hydraulic motor 40 to the second speed (step S10).
  • the control device 80 sets the hydraulic motor 40 to the first speed (step S11).
  • step S12 returns the engine 60 to idling rotation
  • step S13 stops the protrusion of hydraulic fluid from the hydraulic pump 50
  • the mixer vehicle 1 includes the mixer drum 20, the hydraulic motor 40, the hydraulic pump 50, the engine 60, the pressure sensor 70, and the control device 80.
  • the mixer drum 20 kneads the raw material of ready-mixed concrete and water.
  • the raw material of ready mixed concrete is cement, aggregate, admixture and the like.
  • the hydraulic motor 40 rotates the mixer drum 20.
  • the hydraulic motor 40 is a two-speed type that can switch the discharge capacity of the hydraulic oil in two stages of large and small.
  • the hydraulic pump 50 circulates hydraulic oil with the hydraulic motor 40.
  • the engine 60 drives the hydraulic pump 50 to rotate.
  • the pressure sensor 70 detects the driving pressure of the hydraulic motor 40.
  • the control device 80 drives the engine 60 at the first rotational speed while setting the hydraulic motor 40 to the second speed. Then, the first rotation process for rotating the mixer drum 20 is performed. Further, when the pressure value detected by the pressure sensor 70 is greater than the first pressure value (the upper threshold value of the first pressure value), the control device 80 causes the engine 60 to move from the first rotation speed while the hydraulic motor 40 is set to the first speed. The second rotation step of rotating the mixer drum 20 by driving at a higher second rotation speed is executed.
  • the rotational load of the mixer drum 20 is small when the amount of water in the mixture of the raw material of ready-mixed concrete and water is high and the viscosity is low, or the amount of ready-mixed concrete produced is small.
  • the pressure value detected by the pressure sensor 70 is equal to or lower than the first pressure value (the lower threshold value of the first pressure value)
  • the mixer vehicle 1 sets the engine 60 to the first rotational speed while setting the hydraulic motor 40 to the second speed.
  • the first rotation step of rotating the mixer drum by driving is performed. In this first rotation process, even if the engine 60 is driven at a first rotation speed lower than the second rotation speed, the hydraulic motor 40 is at the second speed, so that the mixer car 1 rotates the mixer drum 20 at the maximum rotation. Can do.
  • the engine 60 is driven at the first rotation speed lower than the second rotation speed. Therefore, the mixer vehicle 1 can reduce the consumption of fuel for driving the engine 60. And noise can be reduced.
  • the rotational load on the mixer drum 20 is large.
  • the pressure value detected by the pressure sensor 70 is larger than the first pressure value (the upper threshold value of the first pressure value)
  • the mixer vehicle 1 causes the engine 60 to move from the first rotation speed while the hydraulic motor 40 is set to the first speed.
  • a second rotation process for driving at a higher second rotation speed is performed.
  • the mixer truck 1 can reliably rotate the mixer drum 20 and knead the ready-mixed concrete raw material and water even when the rotational load of the mixer drum 20 increases.
  • the mixer truck 1 of Embodiment 1 can satisfactorily produce ready-mixed concrete.
  • this mixer vehicle 1 when the pressure value detected by the pressure sensor 70 when the driving pressure of the hydraulic motor 40 is stabilized is equal to or lower than the first pressure value (lower threshold value of the first pressure value), the hydraulic motor 40. Is set to the second speed, and if it is larger than the first pressure value (the upper threshold value of the first pressure value), the hydraulic motor 40 is set to the first speed.
  • the kneading of the ready-mixed concrete raw material and water is completed. It is considered a smelting state. For this reason, this mixer vehicle 1 makes the hydraulic motor 40 1st speed or 2nd speed according to the kneading
  • the mixer vehicle 1 rotates the mixer drum 20 with the hydraulic motor 40 set to the second speed without changing the rotation speed (first rotation speed or second rotation speed) of the engine 60.
  • the mixer vehicle 1 rotates the mixer drum 20 with the hydraulic motor 40 at the first speed without changing the rotational speed (first rotational speed or second rotational speed) of the engine 60.
  • the mixer truck 1 can efficiently rotate the mixer drum 20 in accordance with the kneaded state of the ready-mixed concrete that has been kneaded.
  • the mixer vehicle 1 is configured such that the pressure value detected by the pressure sensor 70 during execution of the first rotation step is greater than the first pressure value (the upper threshold value of the first pressure value).
  • the engine 60 is driven at the first rotational speed until it becomes equal to or higher than the second pressure value (the upper threshold value of the second pressure value), and when it reaches the second pressure value (the upper threshold value of the second pressure value), the second rotation process is executed.
  • the raw material of ready-mixed concrete is additionally charged to the mixer drum 20 or the like, and the kneading state is high in viscosity, the rotational load on the mixer drum 20 increases.
  • the mixer vehicle 1 When the pressure value detected by the pressure sensor 70 becomes equal to or greater than the second pressure value (the upper threshold value of the first pressure value) greater than the first pressure value (the upper threshold value of the first pressure value), the mixer vehicle 1 Two rotation steps are performed. As a result, the mixer vehicle 1 can reliably rotate the mixer drum 20 in accordance with the rotational load of the mixer drum 20 and knead the raw material of ready-mixed concrete and water. Further, the mixer vehicle 1 can reduce the consumption of fuel for driving the engine 60 and can also reduce the noise.
  • each of the first pressure value and the second pressure value has a threshold value. For this reason, when the pressure sensor 70 detects the first pressure value or the second pressure value, it has an upper threshold and a lower threshold for each of the first pressure value and the second pressure value. The influence of noise in the range below and below the lower threshold can be avoided. For this reason, the mixer vehicle 1 can suppress fluctuations in the rotational speed of the engine 60 and reduce fuel consumption.
  • the present invention is not limited to the first embodiment described with reference to the above description and drawings.
  • the following embodiments are also included in the technical scope of the present invention.
  • the engine that rotationally drives the hydraulic pump is also used as the engine that travels the vehicle body.
  • the hydraulic pump may be rotationally driven by an engine other than the engine that travels the vehicle body. In this case, since the rotational speed of the engine that rotationally drives the hydraulic pump can be freely adjusted regardless of the traveling state of the vehicle body, ready-mixed concrete can be manufactured while the vehicle body is traveling.
  • the hydraulic motor is of the second speed type, but the discharge capacity may be changed at the third speed or higher or steplessly.
  • the hydraulic motor is set to the first speed or the second speed according to the pressure value detected by the pressure sensor when the predetermined time has elapsed and the driving pressure is stabilized. The operator may check the kneading state and manually switch the hydraulic motor.
  • the hydraulic motor and hydraulic pump that use hydraulic oil as a driving fluid are provided. However, a hydraulic motor and hydraulic pump that use a fluid other than hydraulic oil as a driving fluid may be used.
  • the drive pressure of the hydraulic motor detected by the pressure sensor is compared with the first pressure value in step S1, and compared with the second pressure value that is larger than the first pressure value in step S4.
  • the pressure values compared in steps S1 and S4 may be the same pressure value.
  • the first pressure value and the second pressure value have threshold values, but may not have threshold values.
  • the driving pressure of the hydraulic motor is detected and is equal to or less than the first pressure value.
  • Step S9 the drive pressure of the hydraulic motor is not detected, the hydraulic motor is set to the first speed, the engine is returned to idling rotation, the hydraulic oil is stopped from protruding from the hydraulic pump, and ready mixed
  • the production of concrete may be completed.
  • 20 ... mixer drum, 40 ... hydraulic motor (hydraulic motor), 50 ... hydraulic pump (hydraulic pump), 60 ... engine (driving device), 70 ... pressure sensor (pressure detecting device), 80 ... control device

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Transportation (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Structural Engineering (AREA)
  • Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)

Abstract

Provided is a manufacturing apparatus or a transporting apparatus capable of satisfactorily manufacturing ready-mixed concrete. A concrete mixer truck (1) includes a mixing drum (20), a hydraulic motor (40), a hydraulic pump (50), an engine (60), a pressure sensor (70), and a control device (80). The hydraulic motor (40) is a two-speed type and rotates the mixing drum (20). The pressure sensor (70) detects a driving pressure of the hydraulic motor (40). When the pressure sensor (70) detects a pressure value less than or equal to a first pressure value, the control device (80) performs a first rotation step of driving the engine (60) at a first rotational speed while putting the hydraulic motor (40) into a second speed to rotate the mixing drum. In addition, when the pressure sensor (70) detects a pressure value greater than the first pressure value, the control device (80) performs a second rotation step of driving the engine (60) at a second rotational speed higher than the first rotational speed while putting the hydraulic motor (40) into a first speed to rotate the mixing drum.

Description

レディミクストコンクリート製造装置又は輸送装置、及びその制御方法Ready-mixed concrete manufacturing apparatus or transport apparatus, and control method thereof

 本発明はレディミクストコンクリート(ready-mixed concrete)製造装置又は輸送装置、及びその制御方法に関するものである。 The present invention relates to a ready-mixed concrete manufacturing apparatus or transport apparatus, and a control method thereof.

 特許文献1は従来のレディミクストコンクリート輸送装置を開示している。このレディミクストコンクリート輸送装置は、車体の架台上に搭載されたミキサドラム(mixing drum)と油圧モーター(motor)とを備えている。ミキサドラムは、油圧モーターによって回転し、投入したレディミクストコンクリートの原材料と水とを混練する。レディミクストコンクリートの原材料はセメント(cement)、骨材、及び混和材等である。この油圧モーターは油圧ポンプ(pump)との間で作動油が循環することによって回転する。油圧ポンプは、通常、エンジン(engine)によって回転駆動される。このように、このレディミクストコンクリート輸送装置はエンジンの回転数に応じて油圧ポンプが回転する。このため、このレディミクストコンクリート輸送装置は、ミキサドラムの回転速度をエンジンの回転数によって制御しながら、ミキサドラムに投入したレディミクストコンクリートの原材料と水とを混錬して、レディミクストコンクリートを製造する。 Patent Document 1 discloses a conventional ready-mixed concrete transportation device. This ready-mixed concrete transportation apparatus includes a mixer drum and a hydraulic motor mounted on a vehicle body frame. The mixer drum is rotated by a hydraulic motor to knead the raw material of ready-mixed concrete and water. The raw material of ready mixed concrete is cement, aggregate, admixture and the like. The hydraulic motor is rotated by circulating hydraulic oil to and from a hydraulic pump. The hydraulic pump is usually driven to rotate by an engine. Thus, in this ready mixed concrete transport device, the hydraulic pump rotates according to the engine speed. For this reason, this ready-mixed concrete transport apparatus manufactures ready-mixed concrete by kneading the raw material of ready-mixed concrete and water charged into the mixer drum while controlling the rotational speed of the mixer drum by the rotational speed of the engine.

特開2013-248859号公報JP 2013-248859 A

 しかし、特許文献1のレディミクストコンクリート輸送装置は、レディミクストコンクリートの原材料と水とをミキサドラムに投入しつつ混錬する過程において、粘度等の混錬状態が変化することを考慮していない。このため、このレディミクストコンクリート輸送装置は、レディミクストコンクリートの原材料と水との混錬状態の変化によって油圧モーターへの負荷が変化し、ミキサドラムの回転がばらつくおそれがある。また、このレディミクストコンクリート輸送装置は、レディミクストコンクリートの原材料と水との混錬状態に応じてエンジンの回転数を調整し、ミキサドラムを適正に回転させる手間を要する。さらに、このレディミクストコンクリート輸送装置は、ミキサドラムの回転数を上げるためにはエンジンの回転数を上げるしかなく、この際、燃料を多く消費し、騒音も大きくなる。 However, the ready-mixed concrete transportation device of Patent Document 1 does not consider that the kneading state such as viscosity changes in the process of kneading while mixing the raw material of ready-mixed concrete and water into the mixer drum. For this reason, in this ready-mixed concrete transport device, the load on the hydraulic motor may change due to a change in the kneaded state of the ready-mixed concrete raw material and water, and the rotation of the mixer drum may vary. In addition, this ready mixed concrete transport device requires time and effort to properly rotate the mixer drum by adjusting the rotational speed of the engine in accordance with the kneading state of the ready mixed concrete raw material and water. Further, in order to increase the rotation speed of the mixer drum, this ready-mixed concrete transportation device has to increase the rotation speed of the engine. At this time, a lot of fuel is consumed and the noise is increased.

 本発明は、上記従来の実情に鑑みてなされたものであって、レディミクストコンクリートを良好に製造することができるレディミクストコンクリート製造装置又は輸送装置、及びその制御方法を提供することを解決すべき課題としている。 The present invention has been made in view of the above-described conventional circumstances, and should provide a ready-mixed concrete manufacturing apparatus or transport apparatus that can satisfactorily manufacture ready-mixed concrete and a control method thereof. It is an issue.

 本発明のレディミクストコンクリート製造装置又は輸送装置は、ミキサドラム、液圧モーター、液圧ポンプ、駆動装置、圧力検出装置、及び制御装置を備えている。ミキサドラムは投入されたレディミクストコンクリートの原材料と水とを混練する。レディミクストコンクリートの原材料は、セメント、骨材、混和材等である。液圧モーターはミキサドラムを回転させる。また、液圧モーターは作動液の吐出容量が可変である。液圧ポンプは液圧モーターとの間で作動液を循環させる。駆動装置は液圧ポンプを回転駆動させる。圧力検出装置は液圧モーターの駆動圧力を検出する。制御装置は、圧力検出装置が検出する圧力値が第1圧力値以下であると、液圧モーターの吐出容量を小さくしつつ駆動装置を第1回転数で駆動してミキサドラムを回転させる第1回転工程を実行させる。また、制御装置は、圧力検出装置が検出する圧力値が第1圧力値よりも大きいと、液圧モーターの吐出容量を大きくしつつ駆動装置を第1回転数よりも高い第2回転数で駆動してミキサドラムを回転させる第2回転工程を実行する。 The ready mixed concrete manufacturing apparatus or transport apparatus of the present invention includes a mixer drum, a hydraulic motor, a hydraulic pump, a driving device, a pressure detection device, and a control device. The mixer drum kneads the raw material of ready-mixed concrete and water. The raw material of ready mixed concrete is cement, aggregate, admixture and the like. The hydraulic motor rotates the mixer drum. Further, the hydraulic motor has a variable discharge volume of hydraulic fluid. The hydraulic pump circulates hydraulic fluid to and from the hydraulic motor. The drive device rotates the hydraulic pump. The pressure detection device detects the driving pressure of the hydraulic motor. When the pressure value detected by the pressure detection device is equal to or less than the first pressure value, the control device drives the drive device at the first rotation speed while rotating the mixer drum while reducing the discharge capacity of the hydraulic motor. The process is executed. Further, when the pressure value detected by the pressure detection device is larger than the first pressure value, the control device drives the drive device at a second rotational speed higher than the first rotational speed while increasing the discharge capacity of the hydraulic motor. Then, the second rotation process for rotating the mixer drum is performed.

 また、本発明のレディミクストコンクリート製造装置又は輸送装置の制御方法は、駆動装置によって回転駆動される液圧ポンプとの間で作動液が循環して回転する液圧モーターが、セメント、骨材、混和材等のレディミクストコンクリートの原材料と水とが投入されたミキサドラムを回転し、レディミクストコンクリート原材料と水とを混錬する際、第1回転工程と第2回転工程とを備えている。第1回転工程は、液圧モーターの駆動圧力を検出する圧力検出装置が第1圧力値以下の圧力値を検出すると、液圧モーターの吐出容量を小さくしつつ駆動装置を第1回転数で駆動してミキサドラムを回転させる。第2回転工程は、圧力検出装置が第1圧力値よりも大きい圧力値を検出すると、液圧モーターの吐出容量を大きくしつつ駆動装置を第1回転数よりも高い第2回転数で駆動してミキサドラムを回転させる。 Further, the ready mixed concrete manufacturing apparatus or the transport apparatus control method of the present invention includes a hydraulic motor in which hydraulic fluid circulates and rotates with a hydraulic pump that is driven to rotate by a driving device, cement, aggregate, When mixing the ready-mixed concrete raw material and water by rotating the mixer drum into which the raw material of ready-mixed concrete such as an admixture and water are charged, the first rotating step and the second rotating step are provided. In the first rotation process, when the pressure detection device that detects the drive pressure of the hydraulic motor detects a pressure value equal to or lower than the first pressure value, the drive device is driven at the first rotational speed while reducing the discharge capacity of the hydraulic motor. And rotate the mixer drum. In the second rotation step, when the pressure detection device detects a pressure value larger than the first pressure value, the drive device is driven at a second rotational speed higher than the first rotational speed while increasing the discharge capacity of the hydraulic motor. Rotate the mixer drum.

 本発明のレディミクストコンクリート製造装置又は輸送装置の制御装置及び制御方法は、液圧モーターの駆動圧力が安定した際に圧力検出装置が検出する圧力値が第1圧力値以下であると、液圧モーターの吐出容量を小さくし、第1圧力値より大きいと、液圧モーターの吐出容量を大きくし得る。ここで、液圧モーターの駆動圧力が安定するとは、一定時間の間に駆動圧力が設定範囲以内にある状態をいう(以下、同じ。)。 When the pressure value detected by the pressure detector when the driving pressure of the hydraulic motor is stabilized is less than or equal to the first pressure value, the ready mixed concrete manufacturing apparatus or the transport apparatus control method and control method of the present invention If the discharge capacity of the motor is reduced and greater than the first pressure value, the discharge capacity of the hydraulic motor can be increased. Here, the fact that the driving pressure of the hydraulic motor is stable refers to a state where the driving pressure is within a set range for a certain time (the same applies hereinafter).

 また、本発明のレディミクストコンクリート製造装置又は輸送装置、及び制御方法は、第1回転工程を実行している際に圧力検出装置が検出する圧力値が第1圧力値よりも大きい第2圧力値以上になるまで駆動装置を第1回転数で駆動し、第2圧力値以上になると、第2回転工程を実行させ得る。 Moreover, the ready mixed concrete manufacturing apparatus or the transport apparatus and the control method of the present invention provide the second pressure value in which the pressure value detected by the pressure detection device is larger than the first pressure value when the first rotation process is performed. The drive device is driven at the first rotation speed until the above is reached, and when the pressure becomes equal to or higher than the second pressure value, the second rotation process can be executed.

 また、レディミクストコンクリート製造装置又は輸送装置において、第1圧力値又は第2圧力値はそれぞれ閾値を有し得る。 Further, in the ready mixed concrete manufacturing apparatus or the transport apparatus, the first pressure value or the second pressure value may have a threshold value, respectively.

実施形態1のミキサ車を示す概略図である。It is the schematic which shows the mixer truck of Embodiment 1. FIG. 実施形態1のミキサ車のシステム図である。1 is a system diagram of a mixer truck according to a first embodiment. 実施形態1のレディミクストコンクリートの製造工程を示すフローチャートである。It is a flowchart which shows the manufacturing process of the ready mixed concrete of Embodiment 1. FIG.

 本発明のレディミクストコンクリート製造装置又は輸送装置、及びその制御方法を具体化した実施形態1について、図面を参照しつつ説明する。
<実施形態1>
 実施形態1のレディミクストコンクリート輸送装置は、図1及び図2に示すように、車体10、ミキサドラム20、ホッパ(hopper)30、シュート(chute)35、液圧モーターである油圧モーター40、液圧ポンプである油圧ポンプ50、駆動装置であるエンジン60、圧力検出装置である圧力センサ(sensor)70、及び制御装置80を備えたミキサ車1である。
A first embodiment embodying a ready mixed concrete manufacturing apparatus or transport apparatus and a control method thereof according to the present invention will be described with reference to the drawings.
<Embodiment 1>
As shown in FIGS. 1 and 2, the ready mixed concrete transport device of Embodiment 1 includes a vehicle body 10, a mixer drum 20, a hopper 30, a chute 35, a hydraulic motor 40 that is a hydraulic motor, a hydraulic pressure The mixer vehicle 1 includes a hydraulic pump 50 that is a pump, an engine 60 that is a driving device, a pressure sensor 70 that is a pressure detection device, and a control device 80.

 車体10は、キャビン(cabin)11、架台13、及びエンジン60を有している。キャビン11は車体10の前側に設けられている。架台13はキャビン11より後ろ側の車体10に設けられている。エンジン60は、車体10を走行させるとともに、後述するように油圧ポンプ50を回転駆動させる。エンジン60はキャビン11の下側に配置されている。 The vehicle body 10 includes a cabin 11, a mount 13, and an engine 60. The cabin 11 is provided on the front side of the vehicle body 10. The gantry 13 is provided on the vehicle body 10 behind the cabin 11. The engine 60 drives the vehicle body 10 and rotationally drives the hydraulic pump 50 as will be described later. The engine 60 is disposed below the cabin 11.

 ミキサドラム20は、ドラム本体21、駆動軸23、及び2枚のドラムブレード(brade)25を有している。ドラム本体21は円筒状である。ドラム本体21は一端が開口した開口部27を有している。また、ドラム本体21は一端から見て奥方向である他端が閉鎖部29で閉じられている。このミキサドラム20は、ドラム本体21の開口部27が車体10の後端部で上方に位置し、ドラム本体21の開口部27を閉鎖部29より上側に持ち上げた前傾姿勢で架台13上に回転自在に搭載されている。 The mixer drum 20 has a drum body 21, a drive shaft 23, and two drum blades 25. The drum body 21 is cylindrical. The drum body 21 has an opening 27 having one end opened. Further, the drum body 21 is closed by a closing portion 29 at the other end in the back direction when viewed from one end. The mixer drum 20 rotates on the pedestal 13 in a forward tilt posture in which the opening 27 of the drum body 21 is positioned above the rear end of the vehicle body 10 and the opening 27 of the drum body 21 is lifted above the closing part 29. It is installed freely.

 駆動軸23はドラム本体21の閉鎖部29の中心に連結されてドラム本体21の外方向に延びている。この駆動軸23はミキサドラム20の回転軸の中心線上に延びている。各ドラムブレード25は所定の間隔を空けてドラム本体21の内壁面に沿って螺旋状に固定されている。各ドラムブレード25はドラム本体21とともに回転する。 The drive shaft 23 is connected to the center of the closing portion 29 of the drum body 21 and extends outward from the drum body 21. The drive shaft 23 extends on the center line of the rotation shaft of the mixer drum 20. Each drum blade 25 is helically fixed along the inner wall surface of the drum body 21 with a predetermined interval. Each drum blade 25 rotates with the drum body 21.

 ホッパ30は上方向に広がりながら開口した投入口31を有している。ホッパ30は下端が前方下方に開口した排出口33を有している。ホッパ30は排出口33がドラム本体21の開口部27の中央部に臨んでいる。ホッパ30の投入口31から投入されたレディミクストコンクリートの原材料等はホッパ30の排出口33を経てドラム本体21の開口部27からドラム本体21内に投入される。 The hopper 30 has an input port 31 that opens while spreading upward. The hopper 30 has a discharge port 33 having a lower end opened forward and downward. The hopper 30 has a discharge port 33 facing the center of the opening 27 of the drum body 21. The raw material of ready-mixed concrete and the like input from the input port 31 of the hopper 30 is input into the drum main body 21 from the opening 27 of the drum main body 21 through the discharge port 33 of the hopper 30.

 シュート35は半円筒状をなして内側面を上方向にして長く延びている。シュート35は基端部がドラム本体21の開口部27の下方に配置されている。シュート35は基端部を中心に先端部が水平方向及び上下方向に回動自在に支持されている。シュート35はドラム本体21の開口部27から排出されるレディミクストコンクリートを所望する位置に誘導することができる。 The chute 35 has a semi-cylindrical shape and extends long with the inner surface facing upward. The base end of the chute 35 is disposed below the opening 27 of the drum body 21. The chute 35 is supported so that its distal end is rotatable in the horizontal and vertical directions with the base end as the center. The chute 35 can guide the ready mixed concrete discharged from the opening 27 of the drum body 21 to a desired position.

 油圧モーター40は架台13上に搭載されている。油圧モーター40は、図1及び図2に示すように、減速機37を介してミキサドラム20の駆動軸23に連結している。油圧モーター40は作動油の吐出容量を大小2段階に切り替えることができる2速式である。油圧モーター40は吐出容量を切り替えるモーターレギュレータ41を有している。 The hydraulic motor 40 is mounted on the gantry 13. The hydraulic motor 40 is connected to the drive shaft 23 of the mixer drum 20 via a speed reducer 37 as shown in FIGS. The hydraulic motor 40 is a two-speed type that can switch the discharge capacity of the hydraulic oil in two stages of large and small. The hydraulic motor 40 has a motor regulator 41 that switches the discharge capacity.

 油圧ポンプ50も架台13上に搭載されている。油圧ポンプ50はエンジン60の動力取り出し軸61に連結されている。油圧ポンプ50及び油圧モーター40は、それぞれ作動油の流入出ポートを2個ずつ有している。油圧ポンプ50と油圧モーター40との各流入出ポートを連通する流路51によって閉回路となる油圧回路を構成している。また、この油圧回路は、油圧ポンプ50及び油圧モーター40の供給及び排出方向を切り替えることによって、作動油を両方向に循環させることができる。 The hydraulic pump 50 is also mounted on the mount 13. The hydraulic pump 50 is connected to a power take-out shaft 61 of the engine 60. The hydraulic pump 50 and the hydraulic motor 40 each have two inflow and outflow ports for hydraulic oil. A hydraulic circuit that forms a closed circuit is configured by a flow path 51 that communicates the inflow and outflow ports of the hydraulic pump 50 and the hydraulic motor 40. Further, the hydraulic circuit can circulate the hydraulic oil in both directions by switching the supply and discharge directions of the hydraulic pump 50 and the hydraulic motor 40.

 エンジン60は、図2に示すように、エンジン60の出力を調整するスロットル調整器63及びエンジン60の回転数を検出するエンジン回転検出センサ65を有している。 2, the engine 60 includes a throttle adjuster 63 that adjusts the output of the engine 60 and an engine rotation detection sensor 65 that detects the rotation speed of the engine 60.

 圧力センサ70は油圧回路を構成する流路51に取り付けられている。この圧力センサ70はミキサドラム20を正回転させた際の油圧モーター40の駆動圧力を検出する。ミキサ車1は、ミキサドラム20を正回転させると、ドラム本体21内で混錬されるレディミクストコンクリートの原材料と水とがドラム本体21の開口部27から奥方向に移動する。 The pressure sensor 70 is attached to the flow path 51 constituting the hydraulic circuit. The pressure sensor 70 detects the driving pressure of the hydraulic motor 40 when the mixer drum 20 is rotated forward. When the mixer truck 1 rotates the mixer drum 20 in the forward direction, the raw material and water of ready-mixed concrete kneaded in the drum body 21 move in the back direction from the opening 27 of the drum body 21.

 次に、このミキサ車1を利用したレディミクストコンクリートの製造工程を説明する。 Next, a manufacturing process of ready mixed concrete using the mixer truck 1 will be described.

 まず、製造するレディミクストコンクリートの量及びその性状に応じて、レディミクストコンクリートの原材料を用意する。同様に、製造するレディミクストコンクリートの量及びその性状に応じた水量の水をドラム本体21の開口部27からドラム本体21内に流入させて貯留する。そして、エンジン60を始動し、操作装置90を操作して、ミキサドラム20の回転をスタートし、用意したレディミクストコンクリートの原材料をホッパ30の投入口31へ徐々に投入し、ドラム本体21内の水とともに混錬していく。この際、油圧モーター40は1速である。また、エンジン60がアイドリング状態であるか否かを制御装置80が判断し、エンジンの回転数に応じた所定の吐出量を油圧ポンプ50に指令する。 First, prepare ready-mixed concrete raw materials according to the quantity and properties of ready-mixed concrete to be manufactured. Similarly, the amount of ready-mixed concrete to be manufactured and the amount of water corresponding to the properties flow into the drum body 21 from the opening 27 of the drum body 21 and are stored. Then, the engine 60 is started, the operating device 90 is operated to start the rotation of the mixer drum 20, and the ready-mixed concrete raw material is gradually introduced into the inlet 31 of the hopper 30, and the water in the drum body 21 is Knead together. At this time, the hydraulic motor 40 is in the first speed. Further, the control device 80 determines whether or not the engine 60 is in an idling state, and commands the hydraulic pump 50 to output a predetermined amount corresponding to the engine speed.

 ミキサドラム20の回転数が設定した回転数に到達すると、制御装置80によって、図3に示すように、圧力センサ70が油圧モーター40の駆動圧力を検出する(ステップS1)。圧力センサ70が検出した駆動圧力が第1圧力値以下である場合、制御装置80は油圧モーター40を1速から2速にする(ステップS2)。つまり、油圧モーター40の吐出容量を小さくして油圧モーター40のトルクを小さくする。そして、制御装置80は、エンジン60を第1回転数A(油圧モーター40の2速におけるミキサドラム20を所定の回転数で回転させるのに応じた回転数)で駆動して(ステップS3)第1回転工程を実行する。また、圧力センサ70が検出した駆動圧力(ステップS1)が第1圧力値よりも大きい場合、制御装置80は油圧モーター40を1速にする(ステップS6)。 When the rotation speed of the mixer drum 20 reaches the set rotation speed, the pressure sensor 70 detects the drive pressure of the hydraulic motor 40 by the control device 80 as shown in FIG. 3 (step S1). When the driving pressure detected by the pressure sensor 70 is equal to or lower than the first pressure value, the control device 80 changes the hydraulic motor 40 from the first speed to the second speed (step S2). That is, the torque of the hydraulic motor 40 is reduced by reducing the discharge capacity of the hydraulic motor 40. Then, the control device 80 drives the engine 60 at the first rotational speed A (the rotational speed corresponding to rotating the mixer drum 20 at the second speed of the hydraulic motor 40 at a predetermined rotational speed) (step S3). Execute the rotation process. When the drive pressure (step S1) detected by the pressure sensor 70 is larger than the first pressure value, the control device 80 sets the hydraulic motor 40 to the first speed (step S6).

 なお、第1圧力値は上側閾値及び下側閾値を有している。このため、ステップS1において、圧力センサ70の検出圧力が第1圧力値の下側閾値以下になった場合に第1圧力値以下であると判定され、圧力センサ70の検出圧力が第1圧力値の上側閾値以上になった場合に第1圧力値以上であると判定される(以下同じ。)。 The first pressure value has an upper threshold value and a lower threshold value. For this reason, when the detected pressure of the pressure sensor 70 becomes equal to or lower than the lower threshold value of the first pressure value in step S1, it is determined that the detected pressure of the pressure sensor 70 is equal to or lower than the first pressure value. Is determined to be equal to or higher than the first pressure value (the same applies hereinafter).

 第1回転工程中、ホッパ30の投入口31からドラム本体21内に投入されたレディミクストコンクリートの原材料が増加すると、レディミクストコンクリートの原材料と水との混錬状態が変化する。つまり、粘度が高くなるため、ミキサドラム20を回転させるために必要なトルクが大きくなり、油圧モーター40の駆動圧力が高くなる。 During the first rotation process, when the raw material of the ready-mixed concrete charged into the drum body 21 from the charging port 31 of the hopper 30 increases, the kneading state of the raw material of the ready-mixed concrete and water changes. That is, since the viscosity increases, the torque required to rotate the mixer drum 20 increases and the driving pressure of the hydraulic motor 40 increases.

 水分量が多く粘度が低い混錬状態であったり、レディミクストコンクリートの製造量が少なかったりして、圧力センサ70が検出した油圧モーター40の駆動圧力(ステップS4)が第2圧力値よりも小さいと、所定時間(製造するレディミクストコンクリートの量及びその性状に応じてあらかじめ定めた混錬時間)を経過するまで(ステップS5)、第1回転工程が継続する。そして、最後に所定量の水がドラム本体21内に投入されて所定時間が経過(ステップS5)し、油圧モーター40の駆動圧力が安定すると、混錬が完了し、圧力センサ70が油圧モーター40の駆動圧力を検出する(ステップS9)。 The drive pressure (step S4) of the hydraulic motor 40 detected by the pressure sensor 70 is smaller than the second pressure value due to a kneading state with a high water content and low viscosity, or a small amount of ready-mixed concrete manufactured. The first rotation process continues until a predetermined time (a kneading time predetermined according to the amount of ready-mixed concrete to be manufactured and its properties) has elapsed (step S5). Finally, when a predetermined amount of water is introduced into the drum body 21 and a predetermined time elapses (step S5) and the driving pressure of the hydraulic motor 40 is stabilized, kneading is completed and the pressure sensor 70 is moved to the hydraulic motor 40. Is detected (step S9).

 また、第1回転工程中に圧力センサ70が検出する油圧モーター40の駆動圧力(ステップS4)が第2圧力値以上になると、制御装置80は油圧モーター40を1速にする(ステップS6)。つまり、油圧モーター40の吐出容量を大きくして油圧モーター40のトルクを大きくする。そして、制御装置80はエンジン60を第2回転数B(油圧モーター40の2速におけるミキサドラム20を所定の回転数で回転させるのに応じた回転数)に上昇させて(ステップS7)、第2回転工程を実行する。 Further, when the drive pressure (step S4) of the hydraulic motor 40 detected by the pressure sensor 70 during the first rotation process becomes equal to or higher than the second pressure value, the control device 80 sets the hydraulic motor 40 to the first speed (step S6). That is, the torque of the hydraulic motor 40 is increased by increasing the discharge capacity of the hydraulic motor 40. Then, the control device 80 increases the engine 60 to the second rotational speed B (the rotational speed corresponding to rotating the mixer drum 20 at the second speed of the hydraulic motor 40 at a predetermined rotational speed) (step S7), and the second Execute the rotation process.

 なお、第2圧力値は上側閾値及び下側閾値を有している。このため、ステップ5において、圧力センサ70の検出圧力が第2圧力値の下側閾値以下になった場合に第2圧力値以下であると判定され、圧力センサ70の検出圧力が第2圧力値の上側閾値以上になった場合に第2圧力値以上であると判定される(以下同じ。)。 The second pressure value has an upper threshold value and a lower threshold value. Therefore, in step 5, when the detected pressure of the pressure sensor 70 becomes equal to or lower than the lower threshold value of the second pressure value, it is determined that the detected pressure of the pressure sensor 70 is equal to or lower than the second pressure value. Is determined to be equal to or higher than the second pressure value (the same applies hereinafter).

 そして、所定時間(製造するレディミクストコンクリートの量及びその性状に応じてあらかじめ定めた混錬時間)を経過するまで(ステップS8)、圧力センサ70が検出する油圧モーター40の駆動圧力(ステップS1)が第1圧力値(第1圧力値の上側閾値)より大きければ、ステップS1及びS6~S8を繰り返す。また、この混練途中で水が追加される等して圧力センサ70が検出する油圧モーター40の駆動圧力(ステップS1)が第1圧力値(第1圧力値の下側閾値)以下になると、上述した第1回転工程を実行し、その後、上述したように圧力センサ70が検出する油圧モーター40の駆動圧力(混錬状態)に応じて制御装置80はミキサドラム20を回転させる。 The driving pressure of the hydraulic motor 40 detected by the pressure sensor 70 (step S1) until a predetermined time (a kneading time determined in advance depending on the amount of ready-mixed concrete to be manufactured and its properties) has passed (step S1). Is larger than the first pressure value (the upper threshold value of the first pressure value), steps S1 and S6 to S8 are repeated. Further, when the driving pressure (step S1) of the hydraulic motor 40 detected by the pressure sensor 70 becomes equal to or lower than the first pressure value (lower threshold value of the first pressure value), for example, when water is added during the kneading. The control device 80 rotates the mixer drum 20 in accordance with the drive pressure (kneading state) of the hydraulic motor 40 detected by the pressure sensor 70 as described above.

 そして、最後に所定量の水がドラム本体21内に投入されて所定時間が経過し(ステップS8)、油圧モーター40の駆動圧量が安定すると、混錬が完了し、圧力センサ70が油圧モーター40の駆動圧力を検出する(ステップS9)。圧力センサ70が検出した駆動圧力が第1圧力値(第1圧力値の下側閾値)以下である場合、制御装置80は油圧モーター40を2速にする(ステップS10)。また、圧力センサ70が検出した駆動圧力が第1圧力値(第1圧力値の上側閾値)より大きい場合、制御装置80は油圧モーター40を1速にする(ステップS11)。そして、制御装置80はエンジン60をアイドリング回転に戻し(ステップS12)、油圧ポンプ50から作動油の突出を停止する(ステップS13)。このようにして、このミキサドラム20はレディミクストコンクリートの製造を完了する。 Finally, when a predetermined amount of water is introduced into the drum body 21 and a predetermined time elapses (step S8) and the driving pressure amount of the hydraulic motor 40 is stabilized, kneading is completed and the pressure sensor 70 is replaced with the hydraulic motor. 40 drive pressure is detected (step S9). When the driving pressure detected by the pressure sensor 70 is equal to or lower than the first pressure value (the lower threshold value of the first pressure value), the control device 80 sets the hydraulic motor 40 to the second speed (step S10). When the driving pressure detected by the pressure sensor 70 is larger than the first pressure value (the upper threshold value of the first pressure value), the control device 80 sets the hydraulic motor 40 to the first speed (step S11). And the control apparatus 80 returns the engine 60 to idling rotation (step S12), and stops the protrusion of hydraulic fluid from the hydraulic pump 50 (step S13). In this way, the mixer drum 20 completes the production of ready-mixed concrete.

 このように、このミキサ車1は、ミキサドラム20、油圧モーター40、油圧ポンプ50、エンジン60、圧力センサ70、及び制御装置80を備えている。ミキサドラム20は投入されたレディミクストコンクリートの原材料と水とを混練する。レディミクストコンクリートの原材料は、セメント、骨材、混和材等である。油圧モーター40はミキサドラム20を回転させる。また、油圧モーター40は作動油の吐出容量を大小2段階に切り替えることができる2速式である。油圧ポンプ50は油圧モーター40との間で作動油を循環させる。エンジン60は油圧ポンプ50を回転駆動させる。圧力センサ70は油圧モーター40の駆動圧力を検出する。制御装置80は、圧力センサ70が検出する圧力値が第1圧力値(第1圧力値の下側閾値)以下であると、油圧モーター40を2速にしつつエンジン60を第1回転数で駆動してミキサドラム20を回転させる第1回転工程を実行させる。また、制御装置80は、圧力センサ70が検出する圧力値が第1圧力値(第1圧力値の上側閾値)よりも大きいと、油圧モーター40を1速にしつつエンジン60を第1回転数よりも高い第2回転数で駆動してミキサドラム20を回転させる第2回転工程を実行させる。 As described above, the mixer vehicle 1 includes the mixer drum 20, the hydraulic motor 40, the hydraulic pump 50, the engine 60, the pressure sensor 70, and the control device 80. The mixer drum 20 kneads the raw material of ready-mixed concrete and water. The raw material of ready mixed concrete is cement, aggregate, admixture and the like. The hydraulic motor 40 rotates the mixer drum 20. The hydraulic motor 40 is a two-speed type that can switch the discharge capacity of the hydraulic oil in two stages of large and small. The hydraulic pump 50 circulates hydraulic oil with the hydraulic motor 40. The engine 60 drives the hydraulic pump 50 to rotate. The pressure sensor 70 detects the driving pressure of the hydraulic motor 40. When the pressure value detected by the pressure sensor 70 is equal to or lower than the first pressure value (the lower threshold value of the first pressure value), the control device 80 drives the engine 60 at the first rotational speed while setting the hydraulic motor 40 to the second speed. Then, the first rotation process for rotating the mixer drum 20 is performed. Further, when the pressure value detected by the pressure sensor 70 is greater than the first pressure value (the upper threshold value of the first pressure value), the control device 80 causes the engine 60 to move from the first rotation speed while the hydraulic motor 40 is set to the first speed. The second rotation step of rotating the mixer drum 20 by driving at a higher second rotation speed is executed.

 このように、レディミクストコンクリートの原材料と水との混錬物の水分量が多く粘度が低い混錬状態であったり、レディミクストコンクリートの製造量が少なかったりすると、ミキサドラム20の回転負荷が小さい。そして、圧力センサ70が検出する圧力値が第1圧力値(第1圧力値の下側閾値)以下であると、このミキサ車1は油圧モーター40を2速にしつつエンジン60を第1回転数で駆動してミキサドラムを回転させる第1回転工程を実行する。この第1回転工程において、エンジン60を第2回転数よりも低い第1回転数で駆動しても油圧モーター40が2速であるため、このミキサ車1は最高回転でミキサドラム20を回転させることができる。また、第1回転工程において、エンジン60を第2回転数よりも低い第1回転数で駆動させるため、このミキサ車1は、エンジン60を駆動するための燃料の消費を少なくすることができるとともに、騒音も小さくすることができる。 Thus, the rotational load of the mixer drum 20 is small when the amount of water in the mixture of the raw material of ready-mixed concrete and water is high and the viscosity is low, or the amount of ready-mixed concrete produced is small. When the pressure value detected by the pressure sensor 70 is equal to or lower than the first pressure value (the lower threshold value of the first pressure value), the mixer vehicle 1 sets the engine 60 to the first rotational speed while setting the hydraulic motor 40 to the second speed. The first rotation step of rotating the mixer drum by driving is performed. In this first rotation process, even if the engine 60 is driven at a first rotation speed lower than the second rotation speed, the hydraulic motor 40 is at the second speed, so that the mixer car 1 rotates the mixer drum 20 at the maximum rotation. Can do. In the first rotation step, the engine 60 is driven at the first rotation speed lower than the second rotation speed. Therefore, the mixer vehicle 1 can reduce the consumption of fuel for driving the engine 60. And noise can be reduced.

 また、レディミクストコンクリートの原材料と水との混錬物の水分量が少なく粘度が高い混錬状態であったり、レディミクストコンクリートの製造量が多かったりすると、ミキサドラム20の回転負荷が大きい。そして、圧力センサ70が検出する圧力値が第1圧力値(第1圧力値の上側閾値)よりも大きいと、このミキサ車1は油圧モーター40を1速にしつつエンジン60を第1回転数よりも高い第2回転数で駆動する第2回転工程を実行する。これによって、このミキサ車1は、ミキサドラム20の回転負荷が大きくなってもミキサドラム20を確実に回転し、レディミクストコンクリートの原材料と水とを混錬することができる。 Also, if the mixed amount of the ready-mixed concrete raw material and water is in a kneaded state where the amount of water is low and the viscosity is high, or the amount of ready-mixed concrete produced is large, the rotational load on the mixer drum 20 is large. When the pressure value detected by the pressure sensor 70 is larger than the first pressure value (the upper threshold value of the first pressure value), the mixer vehicle 1 causes the engine 60 to move from the first rotation speed while the hydraulic motor 40 is set to the first speed. A second rotation process for driving at a higher second rotation speed is performed. As a result, the mixer truck 1 can reliably rotate the mixer drum 20 and knead the ready-mixed concrete raw material and water even when the rotational load of the mixer drum 20 increases.

 したがって、実施形態1のミキサ車1は、レディミクストコンクリートを良好に製造することができる。 Therefore, the mixer truck 1 of Embodiment 1 can satisfactorily produce ready-mixed concrete.

 また、このミキサ車1は、油圧モーター40の駆動圧力が安定した際に圧力センサ70が検出する圧力値が第1圧力値(第1圧力値の下側閾値)以下であると、油圧モーター40を2速にし、第1圧力値(第1圧力値の上側閾値)より大きいと、油圧モーター40を1速にする。レディミクストコンクリートの原材料と水との混錬の最後にミキサドラム20へ所定量の水が投入されて油圧モーター40の駆動圧力が安定すると、レディミクストコンクリートの原材料と水との混錬が完了した混錬状態と考えられる。このため、このミキサ車1は、油圧モーター40の駆動圧力が安定して混錬が完了した混錬状態に応じて、油圧モーター40を1速にしたり、2速にしたりする。 Further, in this mixer vehicle 1, when the pressure value detected by the pressure sensor 70 when the driving pressure of the hydraulic motor 40 is stabilized is equal to or lower than the first pressure value (lower threshold value of the first pressure value), the hydraulic motor 40. Is set to the second speed, and if it is larger than the first pressure value (the upper threshold value of the first pressure value), the hydraulic motor 40 is set to the first speed. When a predetermined amount of water is introduced into the mixer drum 20 at the end of the kneading of the ready-mixed concrete raw material and water and the driving pressure of the hydraulic motor 40 is stabilized, the kneading of the ready-mixed concrete raw material and water is completed. It is considered a smelting state. For this reason, this mixer vehicle 1 makes the hydraulic motor 40 1st speed or 2nd speed according to the kneading | mixing state in which the drive pressure of the hydraulic motor 40 was stabilized and kneading was completed.

 つまり、混錬が完了した際のレディミクストコンクリートの粘度が低かったり、レディミクストコンクリートの量が少なかったりして、圧力センサ70が検出する圧力値が第1圧力値(第1圧力値の下側閾値)以下であると、このミキサ車1は、エンジン60の回転数(第1回転数又は第2回転数)を変更させずに、油圧モーター40を2速にしてミキサドラム20を回転させる。また、混錬が完了した際のレディミクストコンクリートの粘度が高かったり、レディミクストコンクリートの量が多かったりして、圧力センサ70が検出する圧力値が第1圧力値(第1圧力値の上側閾値)より大きいと、このミキサ車1は、エンジン60の回転数(第1回転数又は第2回転数)を変更させずに、油圧モーター40を1速にしてミキサドラム20を回転させる。このように、このミキサ車1は、混錬を完了したレディミクストコンクリートの混錬状態に応じてミキサドラム20を効率的に回転させることができる。 That is, when the kneading is completed, the viscosity of the ready-mixed concrete is low, or the amount of the ready-mixed concrete is small, and the pressure value detected by the pressure sensor 70 is the first pressure value (the lower side of the first pressure value). If it is equal to or lower than (threshold value), the mixer vehicle 1 rotates the mixer drum 20 with the hydraulic motor 40 set to the second speed without changing the rotation speed (first rotation speed or second rotation speed) of the engine 60. In addition, when the kneading is completed, the ready-mixed concrete has a high viscosity, or the amount of ready-mixed concrete is large, and the pressure value detected by the pressure sensor 70 is the first pressure value (the upper threshold of the first pressure value). ), The mixer vehicle 1 rotates the mixer drum 20 with the hydraulic motor 40 at the first speed without changing the rotational speed (first rotational speed or second rotational speed) of the engine 60. As described above, the mixer truck 1 can efficiently rotate the mixer drum 20 in accordance with the kneaded state of the ready-mixed concrete that has been kneaded.

 また、このミキサ車1は、第1回転工程を実行している際に圧力センサ70が検出する圧力値が第1圧力値(第1圧力値の上側閾値)よりも大きい第2圧力値(第2圧力値の上側閾値)以上になるまでエンジン60を第1回転数で駆動し、第2圧力値(第2圧力値の上側閾値)以上になると、第2回転工程を実行させる。レディミクストコンクリートの原材料をミキサドラム20へ追加投入する等に伴い、粘度が高い混錬状態になると、ミキサドラム20の回転負荷が大きくなる。そして、圧力センサ70が検出する圧力値が第1圧力値(第1圧力値の上側閾値)よりも大きい第2圧力値(第2圧力値の上側閾値)以上になると、このミキサ車1は第2回転工程を実行する。これによって、このミキサ車1は、ミキサドラム20の回転負荷に応じてミキサドラム20を確実に回転し、レディミクストコンクリートの原材料と水とを混錬することができる。また、このミキサ車1は、エンジン60を駆動するための燃料の消費を少なくすることができるとともに、騒音も小さくすることができる。 Further, the mixer vehicle 1 is configured such that the pressure value detected by the pressure sensor 70 during execution of the first rotation step is greater than the first pressure value (the upper threshold value of the first pressure value). The engine 60 is driven at the first rotational speed until it becomes equal to or higher than the second pressure value (the upper threshold value of the second pressure value), and when it reaches the second pressure value (the upper threshold value of the second pressure value), the second rotation process is executed. When the raw material of ready-mixed concrete is additionally charged to the mixer drum 20 or the like, and the kneading state is high in viscosity, the rotational load on the mixer drum 20 increases. When the pressure value detected by the pressure sensor 70 becomes equal to or greater than the second pressure value (the upper threshold value of the first pressure value) greater than the first pressure value (the upper threshold value of the first pressure value), the mixer vehicle 1 Two rotation steps are performed. As a result, the mixer vehicle 1 can reliably rotate the mixer drum 20 in accordance with the rotational load of the mixer drum 20 and knead the raw material of ready-mixed concrete and water. Further, the mixer vehicle 1 can reduce the consumption of fuel for driving the engine 60 and can also reduce the noise.

 また、このミキサ車1において、第1圧力値又は第2圧力値はそれぞれ閾値を有している。このため、圧力センサ70が第1圧力値又は第2圧力値を検出する際、第1圧力値又は第2圧力値のそれぞれに対して上側閾値及び下側閾値を有しているため、上側閾値以下かつ下側閾値以上の範囲におけるノイズの影響を受けなくすることができる。このため、このミキサ車1は、エンジン60の回転数のふらつきを抑え、燃料消費を少なくすることができる。 Further, in this mixer vehicle 1, each of the first pressure value and the second pressure value has a threshold value. For this reason, when the pressure sensor 70 detects the first pressure value or the second pressure value, it has an upper threshold and a lower threshold for each of the first pressure value and the second pressure value. The influence of noise in the range below and below the lower threshold can be avoided. For this reason, the mixer vehicle 1 can suppress fluctuations in the rotational speed of the engine 60 and reduce fuel consumption.

 本発明は上記記述及び図面によって説明した実施形態1に限定されるものではなく、例えば次のような実施形態も本発明の技術的範囲に含まれる。
(1)実施形態1では、ミキサ車であったが、車体を有していないレディミクストコンクリート製造装置であってもよい。
(2)実施形態1では、油圧ポンプを回転駆動するエンジンが車体を走行させるエンジンを兼用したが、車体を走行させるエンジンとは別のエンジンで油圧ポンプを回転駆動してもよい。この場合、油圧ポンプを回転駆動するエンジンの回転数を車体の走行状態に関係なく自由に調整することができるため、車体を走行させながらレディミクストコンクリートを製造することができる。
(3)実施形態1では、油圧モーターが2速式であったが、3速以上又は無段階で吐出容量を変更することができるものであってもよい。
(4)実施形態1では、所定時間が経過し、駆動圧力が安定した際の圧力センサが検出する圧力値に応じて油圧モーターを1速又は2速にしたが、圧力センサの検出によらず、作業者が混錬状態を確認して油圧モーターを手動で切り替えてもよい。
(5)実施形態1では、作動油を駆動流体とする油圧モーター、油圧ポンプを備えているが、作動油以外の流体を駆動流体とする液圧モーター、液圧ポンプであってもよい。
(6)実施形態1では、圧力センサが検出した油圧モーターの駆動圧力をステップS1においては第1圧力値と比較し、ステップS4においては第1圧力値よりも大きい第2圧力値と比較しているが、ステップS1及びS4において比較する圧力値は同じ圧力値であってもよい。
(7)実施形態1では、第1圧力値及び第2圧力値が閾値を有していたが、閾値を有していなくてもよい。
(8)実施形態1では、所定時間が経過して(ステップS5又はステップS8)油圧モーターの駆動圧力が安定し、混錬が完了すると、油圧モーターの駆動圧力を検出して第1圧力値以下であるかを判断した(ステップS9)が、油圧モーターの駆動圧力を検出せず、油圧モーターを1速にし、エンジンをアイドリング回転に戻し、油圧ポンプから作動油の突出を停止して、レディミクストコンクリートの製造を完了してもよい。
The present invention is not limited to the first embodiment described with reference to the above description and drawings. For example, the following embodiments are also included in the technical scope of the present invention.
(1) In the first embodiment, although it is a mixer truck, it may be a ready mixed concrete manufacturing apparatus that does not have a vehicle body.
(2) In Embodiment 1, the engine that rotationally drives the hydraulic pump is also used as the engine that travels the vehicle body. However, the hydraulic pump may be rotationally driven by an engine other than the engine that travels the vehicle body. In this case, since the rotational speed of the engine that rotationally drives the hydraulic pump can be freely adjusted regardless of the traveling state of the vehicle body, ready-mixed concrete can be manufactured while the vehicle body is traveling.
(3) In the first embodiment, the hydraulic motor is of the second speed type, but the discharge capacity may be changed at the third speed or higher or steplessly.
(4) In the first embodiment, the hydraulic motor is set to the first speed or the second speed according to the pressure value detected by the pressure sensor when the predetermined time has elapsed and the driving pressure is stabilized. The operator may check the kneading state and manually switch the hydraulic motor.
(5) In the first embodiment, the hydraulic motor and hydraulic pump that use hydraulic oil as a driving fluid are provided. However, a hydraulic motor and hydraulic pump that use a fluid other than hydraulic oil as a driving fluid may be used.
(6) In the first embodiment, the drive pressure of the hydraulic motor detected by the pressure sensor is compared with the first pressure value in step S1, and compared with the second pressure value that is larger than the first pressure value in step S4. However, the pressure values compared in steps S1 and S4 may be the same pressure value.
(7) In the first embodiment, the first pressure value and the second pressure value have threshold values, but may not have threshold values.
(8) In the first embodiment, when the predetermined time has elapsed (step S5 or step S8), when the driving pressure of the hydraulic motor is stabilized and kneading is completed, the driving pressure of the hydraulic motor is detected and is equal to or less than the first pressure value. (Step S9), the drive pressure of the hydraulic motor is not detected, the hydraulic motor is set to the first speed, the engine is returned to idling rotation, the hydraulic oil is stopped from protruding from the hydraulic pump, and ready mixed The production of concrete may be completed.

 20…ミキサドラム、40…油圧モーター(液圧モーター)、50…油圧ポンプ(液圧ポンプ)、60…エンジン(駆動装置)、70…圧力センサ(圧力検出装置)、80…制御装置 20 ... mixer drum, 40 ... hydraulic motor (hydraulic motor), 50 ... hydraulic pump (hydraulic pump), 60 ... engine (driving device), 70 ... pressure sensor (pressure detecting device), 80 ... control device

Claims (7)

 投入されたセメント、骨材、混和材等のレディミクストコンクリートの原材料と水とを混練するミキサドラムと、
 作動液の吐出容量が可変であり、前記ミキサドラムを回転させる液圧モーターと、
 前記液圧モーターとの間で作動液を循環させる液圧ポンプと、
 前記液圧ポンプを回転駆動させる駆動装置と、
 前記液圧モーターの駆動圧力を検出する圧力検出装置と、
 前記圧力検出装置が検出する圧力値が第1圧力値以下であると、前記液圧モーターの吐出容量を小さくしつつ前記駆動装置を第1回転数で駆動して前記ミキサドラムを回転させる第1回転工程を実行させ、前記第1圧力値よりも大きいと、前記液圧モーターの吐出容量を大きくしつつ前記駆動装置を前記第1回転数よりも高い第2回転数で駆動して前記ミキサドラムを回転させる第2回転工程を実行させる制御装置と、
 を備えていることを特徴とするレディミクストコンクリート製造装置又は輸送装置。
A mixer drum for kneading raw mixed concrete raw materials such as cement, aggregate, admixture and water;
Hydraulic fluid discharge capacity is variable, and a hydraulic motor for rotating the mixer drum;
A hydraulic pump for circulating hydraulic fluid to and from the hydraulic motor;
A driving device for rotationally driving the hydraulic pump;
A pressure detecting device for detecting a driving pressure of the hydraulic motor;
When the pressure value detected by the pressure detection device is equal to or lower than the first pressure value, the first rotation is performed to rotate the mixer drum by driving the driving device at a first rotational speed while reducing the discharge capacity of the hydraulic motor. When the process is executed and the pressure value is larger than the first pressure value, the mixer drum is rotated by driving the driving device at a second rotational speed higher than the first rotational speed while increasing the discharge capacity of the hydraulic motor. A control device for executing the second rotation step,
A ready-mixed concrete manufacturing apparatus or a transport apparatus.
 前記制御装置は、前記駆動圧力が安定した際の前記圧力検出装置が検出する圧力値が前記第1圧力値以下であると、前記液圧モーターの吐出容量を小さくし、前記第1圧力値より大きいと、前記液圧モーターの吐出容量を大きくすることを特徴とする請求項1記載のレディミクストコンクリート製造装置又は輸送装置。 When the pressure value detected by the pressure detection device when the driving pressure is stable is equal to or less than the first pressure value, the control device reduces the discharge capacity of the hydraulic motor, The ready mixed concrete manufacturing apparatus or transport apparatus according to claim 1, wherein when it is large, the discharge capacity of the hydraulic motor is increased.  前記制御装置は、前記第1回転工程を実行している際に前記圧力検出装置が検出する圧力値が前記第1圧力値よりも大きい第2圧力値以上になるまで前記駆動装置を前記第1回転数で駆動し、前記第2圧力値以上になると、前記第2回転工程を実行させることを特徴とする請求項1又は2記載のレディミクストコンクリート製造装置又は輸送装置。 The control device moves the first driving device until the pressure value detected by the pressure detection device when the first rotation process is performed becomes equal to or higher than a second pressure value larger than the first pressure value. The ready-mixed concrete manufacturing apparatus or transporting apparatus according to claim 1 or 2, wherein the second rotating step is executed when the rotational speed is driven and the pressure becomes equal to or higher than the second pressure value.  前記第1圧力値又は前記第2圧力値はそれぞれ閾値を有していることを特徴とする請求項1乃至3のいずれか1項記載のレディミクストコンクリート製造装置又は輸送装置。 4. The ready-mixed concrete manufacturing apparatus or transport apparatus according to claim 1, wherein the first pressure value or the second pressure value has a threshold value.  駆動装置によって回転駆動される液圧ポンプとの間で作動液が循環して回転する液圧モーターが、セメント、骨材、混和材等のレディミクストコンクリートの原材料と水とが投入されたミキサドラムを回転し、前記レディミクストコンクリートの原材料と水とを混錬する際、
 前記液圧モーターの駆動圧力を検出する圧力検出装置が第1圧力値以下の圧力値を検出すると、前記液圧モーターの吐出容量を小さくしつつ前記駆動装置を第1回転数で駆動して前記ミキサドラムを回転させる第1回転工程と、
 前記圧力検出装置が前記第1圧力値よりも大きい圧力値を検出すると、前記液圧モーターの吐出容量を大きくしつつ前記駆動装置を前記第1回転数よりも高い第2回転数で駆動して前記ミキサドラムを回転させる第2回転工程と、
 を備えていることを特徴とするレディミクストコンクリート製造装置又は輸送装置の制御方法。
A hydraulic motor that rotates by circulating a hydraulic fluid between a hydraulic pump that is driven to rotate by a drive unit has a mixer drum in which raw mixed concrete materials such as cement, aggregate, and admixture and water are added. When rotating and kneading the ready-mixed concrete raw material and water,
When the pressure detecting device for detecting the driving pressure of the hydraulic motor detects a pressure value equal to or lower than the first pressure value, the driving device is driven at a first rotational speed while reducing the discharge capacity of the hydraulic motor. A first rotation step of rotating the mixer drum;
When the pressure detection device detects a pressure value larger than the first pressure value, the drive device is driven at a second rotational speed higher than the first rotational speed while increasing a discharge capacity of the hydraulic motor. A second rotation step of rotating the mixer drum;
A method for controlling a ready-mixed concrete manufacturing apparatus or a transport apparatus.
 前記駆動圧力が安定した際に前記圧力検出装置が検出する圧力値が前記第1圧力値以下であると前記液圧モーターの吐出容量を小さくし、前記第1圧力値より大きいと前記液圧モーターの吐出容量を大きくすることを特徴とする請求項5記載のレディミクストコンクリート製造装置又は輸送装置の制御方法。 If the pressure value detected by the pressure detection device when the driving pressure is stabilized is less than or equal to the first pressure value, the discharge capacity of the hydraulic motor is reduced. If the pressure value is greater than the first pressure value, the hydraulic motor is reduced. The method for controlling a ready-mixed concrete manufacturing apparatus or a transport apparatus according to claim 5, wherein the discharge capacity of the ready-mixed concrete is increased.  前記第1回転工程を実行している際に前記圧力検出装置が検出する圧力値が前記第1圧力値よりも大きい第2圧力値以上になるまで前記駆動装置を前記第1回転数で駆動し、前記第2圧力値以上になると、前記第2回転工程を実行することを特徴とする請求項5又は6記載のレディミクストコンクリート製造装置又は輸送装置の制御方法。 The drive device is driven at the first rotational speed until the pressure value detected by the pressure detection device during execution of the first rotation step becomes equal to or greater than a second pressure value greater than the first pressure value. The method for controlling a ready-mixed concrete manufacturing apparatus or transport apparatus according to claim 5 or 6, wherein the second rotation step is executed when the pressure value becomes equal to or greater than the second pressure value.
PCT/JP2017/006291 2016-03-28 2017-02-21 Ready-mixed concrete manufacturing apparatus or transporting apparatus and method for controlling same Ceased WO2017169296A1 (en)

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