WO2017016483A1 - Railway vehicle and joint connector thereof - Google Patents
Railway vehicle and joint connector thereof Download PDFInfo
- Publication number
- WO2017016483A1 WO2017016483A1 PCT/CN2016/091905 CN2016091905W WO2017016483A1 WO 2017016483 A1 WO2017016483 A1 WO 2017016483A1 CN 2016091905 W CN2016091905 W CN 2016091905W WO 2017016483 A1 WO2017016483 A1 WO 2017016483A1
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- WIPO (PCT)
- Prior art keywords
- joint
- mounting
- convex
- bearing
- concave
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61G—COUPLINGS; DRAUGHT AND BUFFING APPLIANCES
- B61G1/00—Couplings comprising interengaging parts of different shape or form and having links, bars, pins, shackles, or hooks as coupling means
- B61G1/28—Couplings comprising interengaging parts of different shape or form and having links, bars, pins, shackles, or hooks as coupling means with vertical bolt or pin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61G—COUPLINGS; DRAUGHT AND BUFFING APPLIANCES
- B61G5/00—Couplings for special purposes not otherwise provided for
- B61G5/02—Couplings for special purposes not otherwise provided for for coupling articulated trains, locomotives and tenders or the bogies of a vehicle; Coupling by means of a single coupling bar; Couplings preventing or limiting relative lateral movement of vehicles
Definitions
- the joint connector is an inter-vehicle connection device for connecting adjacent vehicles.
- the use of joint connectors allows adjacent vehicles to be supported together on one bogie, thereby saving the number of bogies and reducing train quality. .
- FIG. 1 is a typical joint connector structure in the prior art.
- the joint connector (a joint connector provided by ASF Corporation of the United States) includes a convex joint 10, a concave joint 20, a king pin 30, a center pin 40, a pin block 50, a slave plate 60, a wedge 70, and a ball ring 80. And the ball seat 90 and so on.
- the convex joint 10 forms a connecting end toward one end of the concave joint 20, and the concave joint 20 has a mounting cavity 201 for accommodating the connecting end; when the connecting end of the convex joint 10 is placed in the mounting cavity 201 of the concave joint 20, the main joint can be passed through the main
- a pin 30 extends through the male and female joints 10 and 20 to achieve a connection therebetween; the kingpin 30 extends in a vertical direction to enable the male and female joints 10 and 20 to rotate about the kingpin 30.
- a mounting hole is further provided at the connecting end of the convex joint 10, the mounting hole is a semi-spherical hole-like structure, the king pin 30 can penetrate the mounting hole, and the king pin 30 is realized by the pin-shaped block 50 which is squeeze-mounted.
- the pin block 50 is provided with a pin block spring so that the pin block 50 can be squeezed
- the bearing pin 10 is mounted in the mounting hole of the male joint 10 to cooperate with the king pin 30 to realize the transmission of the tensile load.
- the mating surface of the mounting hole of the male joint 10 and the pin block 50 constitutes a first rotating pair.
- the concave joint 20 is further provided with a ball ring 80 and a ball seat 90 at the bottom of the mounting cavity 201. In the vertical direction, the ball ring 80 and the ball seat 90 are interposed between the convex joint 10 and the concave joint 20 for transmitting the vehicle.
- the vertical load; the mating surface of the ball ring 80 and the ball seat 90 forms a second rotating pair.
- the pin block 50 may first be press-fitted into the mounting hole of the male joint 10; then, the ball ring 80 and the ball seat 90 are placed at the bottom of the mounting cavity 201 of the concave joint 20; then, the wedge is placed 70, and the wedge 70 is lifted up with a special crowbar; then placed from the plate 60, the convex joint 10 is pushed into the mounting cavity 201 of the concave joint 20, and the plate 60 and the wedge 70 are tightened; finally, The center pin 40, the king pin 30, and the fixing pin can be installed to extract the crowbar.
- the three pairs of mating faces between the convex joint 10 and the slave plate 60, between the convex joint 10 and the pin block 50, and between the ball ring 80 and the ball seat 90 constitute three rotating pairs. Horizontal, lateral and vertical rotation of the articulation connector is achieved.
- the joint connector mainly transmits the tensile load, the compression load and the vertical load between the vehicles.
- the transmission path is as follows:
- Compression load convex joint 10 ⁇ from plate 60 ⁇ wedge 70 ⁇ concave joint 20;
- the joint connector has a short maintenance period and high frequency. .
- the wedge is used to compensate for the wear gap. After the wear occurs, the wedge will automatically fall to compensate for the gap. When the wedge position is lowered, it will affect the flexibility of the joint connector and cause the fault.
- the present invention provides a joint connector for a railway vehicle that does not affect the flexibility of rotation while achieving longitudinal clearance compensation.
- a joint connector for a railway vehicle includes a concave joint having a mounting cavity and a convex joint hinged in the mounting cavity at a rear end, and a slave plate is provided therebetween, and a front end of the slave plate is provided
- the surface and the rear end surface of the convex joint are spherical surfaces that cooperate with each other, and further include an elastic member, the front end of the elastic member being capable of abutting against the slave plate, and the rear end being capable of abutting with the concave joint to pass through the front and rear sides thereof The deformation of the direction compensates for the longitudinal gap.
- a slave plate is disposed between the convex joint and the concave joint, and an elastic member is disposed between the plate and the concave joint.
- the transmission direction of the compressive force is a convex joint-slave plate.
- - Elastic member - Concave joint does not require the joint of the convex joint and the concave joint to bear the load during the whole force transmission, thereby prolonging the service life of the hinge and improving the reliability of the use of the hinge.
- the elastic member compensates the longitudinal gap by elastic deformation, and the deformation amount thereof is variable.
- the deformation amount of the elastic member changes accordingly.
- the deformation of the elastic member changes with the working condition of the joint connector, it has "recession" and can be articulated.
- the certain degree of freedom of rotation of the device does not affect the flexibility of rotation compared to the prior art using wedges for backlash compensation.
- the elastic member can produce both compression and tensile deformation, and the elastic member has "retractability", and if necessary, the elastic member can compensate for the longitudinal gap during the tensile load transfer.
- the elastic member can provide a certain buffering effect during the transmission of the tensile load or the compressive load to reduce the stress concentration.
- the elastic member may be disposed between the slave plate and the concave joint in a compressed state, and an initial compressive force is within a predetermined range.
- the elastic member may include a mounting box and an elastic body housed in the mounting box, the mounting box has a hollow box shape with an open front end, and the slave board is blocked at a front end of the mounting box; the mounting The cartridge is built into the rear end of the mounting cavity and is capable of abutting against the rear end surface of the mounting cavity.
- the slave plate may include a body portion and a protrusion formed to protrude rearward from the body portion, the body portion extending from top to bottom and blocking a front end opening of the mounting box, the protrusion being front to back Extending and extending into the hollow cavity of the mounting box; the elastomer being compressible between the mounting box and the body portion.
- the joint connector may further include a traction pin extending from top to bottom and a radial joint, the convex joint and the concave joint being hinged by the traction pin; the inner side of the radial joint bearing The ring cooperates with the traction pin, and the outer ring cooperates with the convex joint.
- the joint connector may further include a mounting sleeve fixedly disposed at a rear end of the convex joint, and an inner wall of the mounting sleeve is engaged with an outer ring of the radial joint bearing.
- the mounting sleeve may be in a hollow cylindrical shape penetrating up and down, and fixedly mounted on an upper portion of the convex joint; a lower portion of the mounting sleeve may protrude inward to form a mounting portion that cooperates with the radial spherical joint bearing.
- the joint connector may further include a thrust joint bearing mounted at a bottom of the mounting cavity and supporting a bottom surface of the convex joint with a top surface thereof.
- a self-lubricating wear-resistant material may be adhered between the inner ring and the outer ring of the radial joint bearing, between the inner ring and the outer ring of the thrust joint bearing, and the mating surface of the slave plate and the convex joint.
- the present invention also provides a railway vehicle comprising a plurality of car bodies, the adjacent car bodies being connected by a joint connector, the joint connector being the joint connector of any of the above.
- the railway vehicle of the present invention includes the joint connector according to any of the above, the technical effects produced by any of the above joint connectors are applicable to the railway vehicle of the present invention, and will not be described herein.
- FIG. 2 is a schematic cross-sectional view showing a joint connector of the present invention in a specific embodiment
- FIG. 3 is a half cross-sectional view showing the joint connector of the present invention in a plan view in a specific embodiment
- FIG. 4 is a schematic cross-sectional view showing the elastic member of the joint connector of the present invention in a specific embodiment
- Figure 5 is a side elevational view of a female joint of a joint connector of the present invention in a particular embodiment.
- Projection joint 10 concave joint 20, mounting cavity 201, kingpin 30, center pin 40, pin block 50, slave plate 60, wedge 70, ball ring 80, ball seat 90;
- Concave joint 1 mounting cavity 11, assembly process hole 12, convex joint 2, slave plate 3, main body portion 31, protruding portion 32, elastic member 4, mounting box 41, elastic body 42, traction pin 5, pin cover 51, handle 52, the plug 53, the radial joint bearing 6, the mounting sleeve 7, the thrust joint bearing 8.
- the present invention provides a joint connector that does not affect the flexibility of rotation while achieving longitudinal clearance compensation.
- the joint connector according to the present invention belongs to a vehicle connecting device for connecting front and rear adjacent vehicle bodies and transmitting a force including a tensile load, a compressive load, and a vertical load, and the tensile load and The compressive load acts on the front and rear directions.
- the front, back, top, bottom, left and right directions described in this paper are all referenced to the railway vehicle.
- the direction parallel to the direction of travel of the railway vehicle is longitudinal. In the longitudinal direction, the direction in which the direction of travel is directed is the front, opposite to the direction of travel.
- the direction perpendicular to the longitudinal direction is transverse, in the lateral direction, in the direction of travel, in the left hand
- the direction of the side is left, the direction on the right hand side is right;
- the direction perpendicular to the running track surface of the railway vehicle is vertical, in the vertical direction, the direction near the track surface is downward, and the direction away from the track surface is upward.
- the present invention provides a joint connector for a railway vehicle, comprising a convex joint 2 and a concave joint 1, the concave joint 1 having a mounting cavity 11 with the convex joint 2 in front of the concave joint 1
- the rear end of the convex joint 2 forms a connecting end and can protrude into the mounting cavity 11 of the concave joint 1.
- the convex joint 2 is hinged with the concave joint 1 at the rear end thereof to achieve the force transmission and maintain The ability of a railway vehicle to rotate during driving.
- the hinge between the convex joint 2 and the concave joint 1 may be a ball joint, or there may be at least a half spherical contact surface, thereby giving the vehicle a certain degree of rotational freedom in all directions to satisfy the normal running of the vehicle. demand.
- the joint connector of the present invention is further provided with a slave plate 3 between the convex joint 2 and the concave joint 1, and the front end surface of the slave plate 3 is matched with the rear end surface of the convex joint 2, and the spherical joint can be specifically used here; the spherical surface fit
- the convex joint 2 can be rotated relative to the plate 3, that is, the convex joint 2 and the plate 3 form a rotating pair, thereby ensuring the vehicle in the horizontal direction and the side.
- the degree of freedom of rotation in the direction of the vertical direction prevents jamming.
- the horizontal rotation means that the plane rotates in a plane parallel to the track surface, and the plane parallel to the track surface is a horizontal plane, and then swings left and right in the horizontal plane to be the horizontal rotation described herein; the vertical rotation That is, it is rotated up and down; the lateral rotation refers to rotation in a plane formed by tilting the horizontal plane to the left and right.
- the present invention further includes an elastic member 4 which adopts the above structure, since the plate 3 is disposed between the convex joint 2 and the concave joint 1, and the front end surface of the plate 3 is engaged with the rear end surface of the convex joint 2, the rear end surface of the plate 3 is The concave joint 1 faces, in particular, the inner wall of the rear end of the mounting cavity 11 of the concave joint 1; at this time, the elastic member 4 can be disposed between the slave plate 3 and the concave joint 1, in particular, the front end of the elastic member 4 can be abutted Connected to the rear end of the plate 3, the rear end can abut against the rear end inner wall of the mounting cavity 11 of the female joint 1, as shown in Figs.
- the reference to the spherical surface in this paper may be part of the surface of a sphere, not the entire spherical surface, or the entire spherical surface.
- the spherical surface described herein is a spherical surface in a broad sense, which may be the entire spherical surface, or may be only a part of the entire spherical surface, as long as the spherical surface is arranged to satisfy the convex joint 2 and the concave joint 1 in the horizontal direction, the lateral direction and the vertical direction. The rotation needs can be.
- the convex joint 2 when subjected to a compressive load, the convex joint 2 is pressed backward from the plate 3, and by pressing the elastic member 4 from the plate 3, the elastic member 4 is subjected to compression deformation, and transmits the compressive force to the concave joint 1;
- the plate 3 is obtained.
- the convex joint 2 When subjected to a tensile load, the convex joint 2 will move forward, and then act on the concave joint 1 through a joint member such as a joint bearing and a pin; at this time, the compression deformation of the elastic member 4 can be partially or completely restored to advance
- the plate 3 is pushed so that the plate 3 is always attached to the convex joint 2, and the connection rigidity of the male joint 2 and the concave joint 1 in the longitudinal direction is ensured to avoid the longitudinal gap. That is, the elastic member 4 of the present invention is also capable of achieving clearance compensation during tensile load transfer.
- the elastic member 4 of the present invention can adjust the compensation amount as needed according to the prior art, and the compensation amount can adapt to different changes in the force transmission process, and is suitable for tensile load and compression.
- the gap compensation of the load transfer more importantly, since the elastic member 4 has a certain concession property, the rigidity constraint from the plate 3 and the convex joint 2 is not generated as compared with the rigid wedge, thereby ensuring the joint connector.
- the flexibility of rotation in addition, the elastic member 4 can also buffer the tensile load or the compressive load, reducing the impact load and avoiding Stress concentration.
- the elastic member 4 can be disposed between the plate 3 and the concave joint 1 in a compressed state, that is, in the initial state, the elastic member 4 is in a compressed state, and can be compressed between the plate 3 and the concave joint 1, specifically
- the front end of the elastic member 4 may abut against the rear end surface of the plate 3, and the rear end abuts against the rear end inner wall of the mounting cavity 11, so that the elastic member 4 is compression-fixed between the slave plate 3 and the concave joint 1.
- the initial compressive force of the elastic member 4 should be within a predetermined range, apparently not exceeding the maximum compressive force that the elastic member 4 can withstand, for example, the initial compressive force of the elastic member 4 can be less than 1/4 of its maximum compressive force.
- the pre-compression force of the elastic member 4 is given to have a certain elongation deformation space, so that the elastic member 4 can be pushed forward from the plate 3 during the tensile load transfer to better compensate the tensile load.
- the elastic member 4 may not be in a compressed state in the initial state.
- the elastic member 4 in the initial state, may also be in a free state, and only a corresponding deformation is generated during the force transmission to compensate for the gap.
- a preload force of 20 to 30 kN can be basically provided to effectively compensate the longitudinal gap.
- the elastic member 4 of the present invention may include a mounting box 41 and an elastic body 42.
- the mounting box 41 may be provided in a hollow box shape with an open front end, and then the elastic body 42 is fitted in the mounting box 41; The barrier is blocked at the opening of the front end of the mounting case 41, and the opening of the mounting case 41 can be blocked to define the elastic body 42 in the mounting case 41.
- the mounting box 41 may be built in the mounting cavity 11 of the female joint 1, specifically at the rear end of the mounting cavity 11, and can abut against the rear end surface of the mounting cavity 11, as shown in FIGS. 2 and 3.
- the elastic member 4 includes the mounting case 41, and then the elastic body 42 is fitted in the mounting case 41.
- the mounting case 41 serves as a rigid member
- the elastic body 42 serves as a flexible member.
- the top compresses the elastic body 42 from the plate 3 so as to compensate the longitudinal gap by the deformation of the elastic body 42; meanwhile, when the elastic body 42 is compressed to a certain extent, the slave plate 3 can come into contact with the front end wall of the mounting case 41, and then backward.
- the mounting box 41 is abutted so that the mounting box 41 abuts against the inner wall of the rear end of the mounting cavity 11 of the female joint 1, and is pressed by the mounting box 41.
- the contraction load is transmitted to the concave joint 1 to ensure the reliability of the force transmission.
- the elastic body 42 may be any object capable of generating elastic deformation, for example, an elastic cement core, a rubberized steel plate, a disc spring mechanism, and the like.
- a spring is taken as an example for description.
- the spring may be compressed backward from the rear end of the plate 3, and the front end may have a spherical surface that cooperates with the convex joint 2, so that the elastic body 42 is assembled with the slave plate 3, the convex joint 2 and the concave joint 1 to form FIG. 2 and The joint connector shown in Figure 3.
- the cross section of the plate 3 may be set to a T-like structure, and may specifically include a main body portion 31 and a protruding portion 32 formed to protrude rearward from the main body portion 31, as shown in FIG. 4; Extending upwardly and downwardly, and blocking the opening at the front end of the mounting box 41; the protruding portion 32 extends from the front to the rear and can protrude into the hollow cavity of the mounting box 41 to compress the elastic body 42, as shown in FIG.
- the elastic body 42 is compressed in the front and rear spaces defined by the mounting case 41 and the main body portion 31.
- the protruding portion 32 of the plate 3 can be inserted into the spiral cavity of the spring, and the main body portion 31 abuts against the spring; at this time, the protruding portion 32 of the plate 3 can be opposed to the spring.
- a certain constraint is made to ensure the reliability of the deformation of the spring in the front-rear direction, to prevent the spring from being deformed in other directions, and the effective contact with the spring from the main body portion 31 of the plate 3 ensures reliable contact with the spring. Sexually, effectively compensate for longitudinal gaps.
- the engagement of the concave joint 1 and the convex joint 2 can be realized by the cooperation of the traction pin 5 and the radial joint bearing 6.
- the traction pin 5 can be extended from top to bottom, and the convex joint 2 and the concave joint 1 are hinged by the traction pin 5; meanwhile, the inner ring of the radial joint bearing 6 can be engaged with the traction pin 5.
- the outer ring can be engaged with the convex joint 2, and the traction pin 5 protrudes from the inner ring of the radial joint bearing 6 and penetrates the convex joint 2, and then projects into the top wall and the bottom wall of the mounting cavity 11 of the concave joint 1 to realize the concave The articulation of the joint 1 and the convex joint 2.
- the traction pin 5 is matched with the radial joint bearing 6 .
- the traction pin 5 restrains the rotation of the convex joint 2 and the concave joint 1 in the vertical direction to a certain extent, thereby improving the connection reliability;
- the radial joint bearing 6 realizes the relative rotation of the convex joint 2 and the concave joint 1, and realizes flexible rotation in the horizontal, lateral and vertical directions to meet the normal running demand of the vehicle.
- the traction pin 5 can also be positioned by the pin cover composition, the pin cover comprises a pin cover 51, a handle 52 and a latch 53, all of which cooperate together to realize the installation and positioning of the traction pin 5, as shown in FIG. 2 and FIG. 3 is shown.
- the structure of the radial joint bearing 6 can also be omitted by those skilled in the art.
- the structure as described in the background art can be used, and the pin shaft block is used to replace the radial joint bearing 6 of the present application.
- the pin block is disposed at the rear end of the convex joint 2, and the front end surface of the pin block is a circular arc surface that can be engaged with the traction pin 5, and the rear end surface is a hemispherical surface that can be engaged with the convex joint 2; at the same time, the traction pin
- the front end of the 5 can be engaged with the convex joint 2 to ensure connection reliability.
- the invention may also include a mounting sleeve 7, as shown in Figures 2 and 3.
- the mounting sleeve 7 can be fixed to the rear end of the male joint 2, and the inner wall of the mounting sleeve 7 can cooperate with the outer ring of the radial joint bearing 6 to achieve the connection of the radial joint bearing 6 with the male joint 2.
- the mounting sleeve 7 is of various forms and can be fixed in the convex joint 2 by means of welding or the like.
- the rear end of the convex joint 2 may have a hollow cavity, and the mounting sleeve 7 may be built in the hollow cavity of the convex joint 2, and then the radial joint bearing 6 is fixed by the mounting sleeve 7 to form a convex joint composition. Then, the traction pin 5 is formed to penetrate the convex joint and is connected to the concave joint 1.
- the mounting sleeve 7 can be specifically configured as a hollow cylindrical structure that penetrates up and down, and then the mounting sleeve 7 can be fixed to the upper portion of the rear end of the convex joint 2; meanwhile, the lower portion of the mounting sleeve 7 can protrude inward to form a mounting portion, the mounting The portion can cooperate with the outer ring of the radial joint bearing 6, as shown in Figures 2 and 3.
- both side walls can be arranged as stepped surfaces, specifically two-stage stepped structures formed from top to bottom inwardly protruding;
- the center of the reference is in the front-rear direction, the direction near the center of the mounting sleeve 7 is inside, and the direction away from the center of the mounting sleeve 7 is outside.
- the mounting sleeve 7 has a stepped surface, the inner diameter of the upper cavity of the mounting sleeve 7 is larger than the inner diameter of the lower cavity, and the upper space is larger, and the upper portion of the mounting sleeve 7 can be welded to the convex joint 2 to improve assembly convenience.
- the upper edge of the mounting sleeve 7 can also extend to both sides to form a convex edge, thereby improving the convex edge and the convex edge
- the welding overlap amount of the section 2 is to improve the welding reliability of the mounting sleeve 7.
- the length of the mounting sleeve 7 in the up and down direction may be smaller than that of the convex joint 2, so that the mounting sleeve 7 has a lower portion substantially in the middle of the convex joint 2, and thus the centripetal joint
- the bearing 6 is effectively restrained while ensuring that the inner wall of the mounting sleeve 7 and the outer ring of the radial joint bearing 6 are relatively rotatable to form a rotating pair.
- the arrangement of the mounting sleeve 7 realizes the connection of the radial joint bearing 6 and the convex joint 2.
- the radial joint bearing 6 needs to be replaced, only the mounting sleeve 7 can be broken, and the centripetal joint can be replaced without replacing the entire convex joint 2.
- the removal of the bearing 6 improves the convenience of inspection and replacement.
- the present invention may further include a thrust joint bearing 8, as shown in FIGS. 2 and 3, the thrust joint bearing 8 may be specifically mounted at the bottom of the mounting cavity 11 of the concave joint 1, and may be supported by the top surface of the convex joint 2 Bottom surface.
- the thrust joint bearing 8 may specifically adopt a self-aligning spherical seat type, including an inner ring and an outer ring, wherein the outer ring and the inner ring have mutually matching spherical surfaces, and the two form a rotating pair; the inner ring may be installed above the outer ring. As shown in FIG. 2 and FIG.
- the top surface of the inner ring supports the bottom surface of the convex joint 2, and the bottom surface of the outer ring presses the bottom wall of the mounting cavity 11 of the concave joint 1 so that the convex joint 2 passes the thrust joint bearing. 8 transmits the vertical force to the concave joint 1.
- the transmission of the vertical force by the thrust joint bearing 8 is only a specific embodiment, and those skilled in the art can realize the transmission of the vertical force by other structures.
- the transfer of the vertical force can be realized by the structure of the ball ring and the ball seat described in the background art, that is, a ball seat having an inner spherical surface, and a ball ring having an outer spherical surface, and then a top of the ball ring can be disposed.
- the bottom surface of the surface supporting convex joint 2 is mounted in the mounting cavity 11 of the concave joint 1 by a ball seat; at this time, since the convex joint 2 is in contact with the ball ring, the vertical force can be transmitted, and the ball ring and the ball seat are matched.
- the rotating surface of the spherical surface ensures the reliability of rotation.
- those skilled in the art can replace the thrust joint bearing 8 here with other bearings capable of withstanding the axial force to achieve the transmission of the vertical force, and the contact surface of the bearing and the convex joint 2 and/or the bearing and the concave joint.
- the contact surface of the bottom wall of the mounting cavity 11 of 1 is modified to ensure rotational reliability.
- the thrust joint bearing 8 is a standard accessory, and can be selected by a person skilled in the art according to needs, and the assembly and replacement are simple and convenient, and the self-processing or additional customization is not required, and the versatility is strong compared with the form in which the ball ring and the ball seat are matched.
- three rotation pairs are formed between the convex joint 2 and the slave plate 3, between the inner ring and the outer ring of the radial joint bearing 6, and between the inner ring and the outer ring of the thrust joint bearing 8, thereby realizing Horizontal, lateral, and vertical rotation of the joint connector.
- Compression load convex joint 2 ⁇ from plate 3 ⁇ elastic member 4 ⁇ concave joint 1;
- the joint connector of the present invention employs a radial joint bearing 6 and a thrust joint bearing 8, which is a radial joint bearing 6
- the inner and outer rings, the inner and outer rings of the thrust joint bearing 8, the rear end face of the male joint 2, and the front end face of the plate 3 together constitute three pairs of rotating pairs.
- a self-lubricating wear-resistant material may be adhered between the inner ring and the outer ring of the radial joint bearing 6 and between the inner ring and the outer ring of the thrust joint bearing 8; or, the thrust joint bearing 8 and the direction
- the heart joint bearing 6 can be a self-lubricating bearing.
- a self-lubricating wear resistant material of a polytetrafluoroethylene material may be attached, so that the thrust joint bearing 8 and the radial joint bearing 6 have self-lubricating and maintenance-free characteristics.
- the mating surface of the plate 3 and the convex joint 2 of the present invention can also be attached to the self-lubricating wear-resistant surface.
- material for example, a self-lubricating and wear-resistant material may be attached to a portion of the front end surface of the plate 3 that engages with the convex joint 2, and the material should have a low friction coefficient to the steel and a self-lubricating property, and the existing lubricating material may be selected.
- the above structure is not listed here; the above structure makes the rear end surface of the convex joint 2 and the front end surface of the plate 3 form a low friction rotating pair, thereby reducing wear, prolonging service life, achieving self-lubrication, reducing maintenance frequency and even Achieve maintenance-free.
- the joint connector of the invention achieves self-lubricating and maintenance-free by using self-lubricating components (thrust joint bearing 8 and radial joint bearing 6) and a self-lubricating wear-resistant material at the mating surface of the rotating pair, which is beneficial to the railway. Long-term maintenance-free operation of the vehicle.
- the concave joint 1 of the present invention may be provided with an assembly process hole 12, and the assembly process hole 12 may be disposed at the front end of the slave plate 3, specifically at a position corresponding to the front end face of the slave plate 3, so as to be The elastic member 4 is compressed to improve the convenience of assembly.
- the joint connector of the present invention can be assembled by the following steps: 1) pressing the radial joint bearing 6 into the hole of the convex joint 2, and welding the mounting sleeve 7 to the convex joint 2 so as to be directed by the mounting sleeve 7.
- the cardiac joint bearing 6 is positioned to form a convex joint; 2) the mounting box 41, the elastic body 42 and the plate 3 are fitted into the mounting cavity 11 of the concave joint 1, as shown in Fig.
- the concave joint 1 is inserted with a crowbar
- the slave plate 3 is pushed backward to realize the pre-compression of the elastic member 4 by compressing the elastic body 42 from the plate 3; 3) pushing the convex joint 2 into the mounting cavity 11 of the concave joint 1, and Tightly tighten from the plate 3, then install the traction pin 5, and finally pull out the crowbar.
- the joint connector of the present invention only needs to use a simple cooker such as a crowbar when assembling and disassembling, does not need special tooling and equipment, and does not need to carry out operations such as lifting work, and the whole assembly process is simple and easy.
- the joint attachment device of the present invention facilitates the advantages of assembly disassembly and maintenance.
- the present invention also provides a railway vehicle comprising a plurality of car bodies, wherein adjacent car bodies are connected by the joint connector. Due to the variety of railway vehicles, various types of railway vehicles contain many components, and the structure of each component is complicated. Only the joint connectors are described here. For other unknowns, please refer to the prior art.
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Abstract
Description
本申请要求于2015年7月29日提交中国专利局、申请号为201510455512.1、发明名称为“一种铁路车辆及其关节连接器”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。The present application claims priority to Chinese Patent Application No. 201510455512, filed on July 29, 2015, the entire disclosure of which is incorporated herein by reference. In the application.
本发明涉及铁路车辆技术领域,特别是涉及一种用于铁路车辆及其关节连接器。The present invention relates to the field of railway vehicle technology, and more particularly to a railway vehicle and its joint connector.
关节连接器为一种车辆间的连接装置,用于连接相邻车辆,对于铁路车辆,关节连接器的使用使得相邻车辆可以共同支承在一个转向架上,从而节省转向架数量,降低列车质量。The joint connector is an inter-vehicle connection device for connecting adjacent vehicles. For railway vehicles, the use of joint connectors allows adjacent vehicles to be supported together on one bogie, thereby saving the number of bogies and reducing train quality. .
请参考图1,图1为现有技术中一种典型的关节连接器结构。Please refer to FIG. 1. FIG. 1 is a typical joint connector structure in the prior art.
该关节连接器(美国ASF公司提供的一种关节连接器),包括凸关节10、凹关节20、主销30、中心销40、销轴块50、从板60、楔块70、球环80和球座90等。The joint connector (a joint connector provided by ASF Corporation of the United States) includes a
凸关节10朝向凹关节20的一端形成连接端,凹关节20具有用于容置所述连接端的安装腔201;当凸关节10的连接端置入凹关节20的安装腔201后,能够通过主销30贯穿所述凸关节10和凹关节20,以实现两者的连接;主销30在垂向上延伸,以使得凸关节10和凹关节20能够绕主销30在转动。同时,在凸关节10的连接端还设有安装孔,安装孔为半球形的孔状结构,主销30能够贯穿所述安装孔,并通过挤压安装的销轴块50实现主销30与安装孔的紧密配合;主销30的下端还连接有中心销40,中心销40与主销30同轴设置,且直径小于主销30,通过中心销40可以贯穿凹关节20的下端面。The
详细地,销轴块50上带有销轴块弹簧,使得销轴块50能够挤压安
装在凸关节10的安装孔内,与主销30配合实现拉伸载荷的传递;此时,凸关节10的安装孔与销轴块50的配合面构成第一转动副。凹关节20在其安装腔201的底部还设有球环80和球座90,在垂向上,球环80与球座90夹装在凸关节10与凹关节20之间,用于传递车辆的垂向载荷;球环80与球座90的配合面形成第二转动副。凸关节10与凹关节20之间还设有从板60和楔块70,从板60与凸关节10的连接端配合,楔块70插装在从板60与凹关节20之间,楔块70的作用是在纵向磨耗发生后自动下落,以消除凸关节10与凹关节20之间的纵向间隙,从板60和楔块70用于传递压缩载荷;凸关节10与从板60之间的配合面构成第三转动副。In detail, the
组装时,可以首先将销轴块50挤压安装在凸关节10的安装孔内;然后,将球环80和球座90放置在凹关节20的安装腔201的底部;接着,放入楔块70,并用专用的撬棍将楔块70向上顶起;再放入从板60,将凸关节10推入凹关节20的安装腔201内,并顶紧从板60和楔块70;最后,可以安装中心销40、主销30和固定销,抽出撬棍。When assembling, the
上述关节连接器的工作原理如下。The above joint connector works as follows.
关于转动功能:如上所述,凸关节10与从板60之间、凸关节10与销轴块50之间、球环80与球座90之间的三对配合面构成了三个转动副,实现了关节连接器的水平、侧向和垂向转动。Regarding the rotation function: as described above, the three pairs of mating faces between the
关于力的传递:关节连接器主要传递车辆之间的拉伸载荷、压缩载荷和垂向载荷,传递路径如下:About the transmission of force: The joint connector mainly transmits the tensile load, the compression load and the vertical load between the vehicles. The transmission path is as follows:
拉伸载荷:凸关节10→销轴块50→主销30→凹关节20;Tensile load:
压缩载荷:凸关节10→从板60→楔块70→凹关节20;Compression load:
垂向载荷:凸关节10→球环80→球座90→凹关节20。Vertical load:
可见,上述关节连接器存在下述技术问题:It can be seen that the above joint connector has the following technical problems:
一方面,零件配合面较多,各配合面均需要定期润滑,配合面磨损严重时需要焊接金属垫片以补偿磨耗或更换零件,也就是说,上述关节连接器的检修维护周期短、频次高。 On the one hand, there are many fitting surfaces, and each mating surface needs regular lubrication. When the mating surface is severely worn, it is necessary to weld metal gaskets to compensate for wear or replace parts. That is to say, the joint connector has a short maintenance period and high frequency. .
更为重要的是,采用楔块实现磨耗间隙的补偿,在磨耗发生后,楔块会自动下落以补偿间隙,而当楔块位置下降时会影响关节连接器的转动灵活性,进而引发故障。More importantly, the wedge is used to compensate for the wear gap. After the wear occurs, the wedge will automatically fall to compensate for the gap. When the wedge position is lowered, it will affect the flexibility of the joint connector and cause the fault.
因此,亟需针对上述技术问题,提供一种铁路车辆的关节连接器,以避免因间隙补偿导致的转动不灵活。Therefore, it is urgent to provide a joint connector for a railway vehicle in order to avoid the inflexibility of the rotation due to the clearance compensation.
发明内容Summary of the invention
本发明提供了一种铁路车辆的关节连接器,在实现纵向间隙补偿的同时,不会影响转动的灵活性。The present invention provides a joint connector for a railway vehicle that does not affect the flexibility of rotation while achieving longitudinal clearance compensation.
根据本发明提供的一种铁路车辆的关节连接器,包括具有安装腔的凹关节和以后端铰接在所述安装腔内的凸关节,两者之间设有从板,所述从板的前端面与所述凸关节的后端面为相互配合的球面,还包括弹性件,所述弹性件的前端能够与所述从板抵接,后端能够与所述凹关节抵接,以通过其前后方向的变形补偿纵向间隙。According to the present invention, a joint connector for a railway vehicle includes a concave joint having a mounting cavity and a convex joint hinged in the mounting cavity at a rear end, and a slave plate is provided therebetween, and a front end of the slave plate is provided The surface and the rear end surface of the convex joint are spherical surfaces that cooperate with each other, and further include an elastic member, the front end of the elastic member being capable of abutting against the slave plate, and the rear end being capable of abutting with the concave joint to pass through the front and rear sides thereof The deformation of the direction compensates for the longitudinal gap.
本发明的关节连接器中,凸关节与凹关节之间设有从板,且从板与凹关节之间设有弹性件,在传递压缩载荷时,压缩力的传递方向为凸关节-从板-弹性件-凹关节,一方面,在整个力的传递过程中无需凸关节与凹关节的铰接件承受载荷,进而可以延长铰接件的使用寿命,并提高铰接件的使用可靠性。另一方面,弹性件是通过弹性形变补偿纵向间隙的,而其形变量是可变的,那么,即使在使用过程中因磨耗等导致纵向间隙增大,弹性件的形变量也会相应变化,以补偿不同的纵向间隙,进而保证载荷传递的可靠性;更为重要的是,由于弹性件的形变量会随着关节连接器的工况变化而变化,具有“退让性”,能够给予关节连接器一定的转动自由度,与现有技术中采用楔块进行间隙补偿相比,不会影响转动的灵活性。同时,弹性件能够产生压缩和拉伸两种变形,且弹性件具有“退让性”,则如果必要,弹性件还能够在拉伸载荷传递的过程中补偿纵向间隙。再者,不管是在拉伸载荷还是压缩载荷的传递过程中,弹性件均能够起到一定的缓冲作用,以降低应力集中。 In the joint connector of the present invention, a slave plate is disposed between the convex joint and the concave joint, and an elastic member is disposed between the plate and the concave joint. When the compressive load is transmitted, the transmission direction of the compressive force is a convex joint-slave plate. - Elastic member - Concave joint, on the one hand, does not require the joint of the convex joint and the concave joint to bear the load during the whole force transmission, thereby prolonging the service life of the hinge and improving the reliability of the use of the hinge. On the other hand, the elastic member compensates the longitudinal gap by elastic deformation, and the deformation amount thereof is variable. Then, even if the longitudinal gap increases due to wear or the like during use, the deformation amount of the elastic member changes accordingly. In order to compensate for different longitudinal clearances, thereby ensuring the reliability of load transmission; more importantly, since the deformation of the elastic member changes with the working condition of the joint connector, it has "recession" and can be articulated. The certain degree of freedom of rotation of the device does not affect the flexibility of rotation compared to the prior art using wedges for backlash compensation. At the same time, the elastic member can produce both compression and tensile deformation, and the elastic member has "retractability", and if necessary, the elastic member can compensate for the longitudinal gap during the tensile load transfer. Furthermore, the elastic member can provide a certain buffering effect during the transmission of the tensile load or the compressive load to reduce the stress concentration.
所述弹性件可以以压缩状态设置在所述从板与所述凹关节之间,且初始压缩力处于预定范围。The elastic member may be disposed between the slave plate and the concave joint in a compressed state, and an initial compressive force is within a predetermined range.
所述弹性件可包括安装盒和套装在所述安装盒内的弹性体,所述安装盒呈前端开口的中空盒体状,所述从板隔挡在所述安装盒的前端;所述安装盒内置于所述安装腔的后端,并能够与所述安装腔的后端面抵接。The elastic member may include a mounting box and an elastic body housed in the mounting box, the mounting box has a hollow box shape with an open front end, and the slave board is blocked at a front end of the mounting box; the mounting The cartridge is built into the rear end of the mounting cavity and is capable of abutting against the rear end surface of the mounting cavity.
所述从板可包括主体部和由所述主体部向后突出形成的突出部,所述主体部由上至下延伸并封堵所述安装盒的前端开口,所述突出部由前至后延伸并伸入所述安装盒的中空腔内;所述弹性体能够压缩在所述安装盒与所述主体部之间。The slave plate may include a body portion and a protrusion formed to protrude rearward from the body portion, the body portion extending from top to bottom and blocking a front end opening of the mounting box, the protrusion being front to back Extending and extending into the hollow cavity of the mounting box; the elastomer being compressible between the mounting box and the body portion.
所述关节连接器还可包括牵引销和向心关节轴承,所述牵引销由上至下延伸,所述凸关节和所述凹关节通过所述牵引销铰接;所述向心关节轴承的内圈与所述牵引销配合,外圈与所述凸关节配合。The joint connector may further include a traction pin extending from top to bottom and a radial joint, the convex joint and the concave joint being hinged by the traction pin; the inner side of the radial joint bearing The ring cooperates with the traction pin, and the outer ring cooperates with the convex joint.
所述关节连接器还可包括安装套,所述安装套固定设置在所述凸关节的后端,所述安装套的内壁与所述向心关节轴承的外圈配合。The joint connector may further include a mounting sleeve fixedly disposed at a rear end of the convex joint, and an inner wall of the mounting sleeve is engaged with an outer ring of the radial joint bearing.
所述安装套可呈上下贯通的中空筒状,并固定安装在所述凸关节的上部;所述安装套的下部可向内突出形成与所述向心关节轴承配合的安装部。The mounting sleeve may be in a hollow cylindrical shape penetrating up and down, and fixedly mounted on an upper portion of the convex joint; a lower portion of the mounting sleeve may protrude inward to form a mounting portion that cooperates with the radial spherical joint bearing.
所述关节连接器还可包括推力关节轴承,所述推力关节轴承安装在所述安装腔的底部,并以其顶面支撑所述凸关节的底面。The joint connector may further include a thrust joint bearing mounted at a bottom of the mounting cavity and supporting a bottom surface of the convex joint with a top surface thereof.
所述向心关节轴承的内圈与外圈之间、所述推力关节轴承的内圈与外圈之间以及所述从板与所述凸关节的配合面可附着有自润滑耐磨材料。A self-lubricating wear-resistant material may be adhered between the inner ring and the outer ring of the radial joint bearing, between the inner ring and the outer ring of the thrust joint bearing, and the mating surface of the slave plate and the convex joint.
本发明还提供一种铁路车辆,包括多节车体,相邻的所述车体之间通过关节连接器连接,所述关节连接器为上述任一项所述的关节连接器。The present invention also provides a railway vehicle comprising a plurality of car bodies, the adjacent car bodies being connected by a joint connector, the joint connector being the joint connector of any of the above.
由于本发明的铁路车辆包括上述任一项所述的关节连接器,故上述任一项关节连接器所产生的技术效果均适用于本发明的铁路车辆,此处不再赘述。 Since the railway vehicle of the present invention includes the joint connector according to any of the above, the technical effects produced by any of the above joint connectors are applicable to the railway vehicle of the present invention, and will not be described herein.
图1为现有技术中一种典型的关节连接器结构;1 is a typical joint connector structure in the prior art;
图2为本发明所提供关节连接器在一种具体实施方式中的剖面结构示意图;2 is a schematic cross-sectional view showing a joint connector of the present invention in a specific embodiment;
图3为本发明所提供关节连接器在一种具体实施方式中俯视状态下的半剖示意图;3 is a half cross-sectional view showing the joint connector of the present invention in a plan view in a specific embodiment;
图4为本发明所提供关节连接器的弹性件在一种具体实施方式中的剖面结构示意图;4 is a schematic cross-sectional view showing the elastic member of the joint connector of the present invention in a specific embodiment;
图5为本发明所提供关节连接器的凹关节在一种具体实施方式中的侧视图。Figure 5 is a side elevational view of a female joint of a joint connector of the present invention in a particular embodiment.
图1中:In Figure 1:
凸关节10、凹关节20、安装腔201、主销30、中心销40、销轴块50、从板60、楔块70、球环80、球座90;Projection joint 10, concave joint 20, mounting
图2-5中:In Figure 2-5:
凹关节1、安装腔11、组装工艺孔12、凸关节2、从板3、主体部31、突出部32、弹性件4、安装盒41、弹性体42、牵引销5、销盖51、手柄52、插销53、向心关节轴承6、安装套7、推力关节轴承8。Concave joint 1, mounting
本发明提供了一种关节连接器,在实现纵向间隙补偿的同时,不会影响转动的灵活性。The present invention provides a joint connector that does not affect the flexibility of rotation while achieving longitudinal clearance compensation.
根据本发明的关节连接器属于一种车辆连接装置,用于连接前后相邻的车体并传递作用力,所述作用力包括拉伸载荷、压缩载荷以及垂向载荷,所述拉伸载荷和压缩载荷均作用于前后方向。The joint connector according to the present invention belongs to a vehicle connecting device for connecting front and rear adjacent vehicle bodies and transmitting a force including a tensile load, a compressive load, and a vertical load, and the tensile load and The compressive load acts on the front and rear directions.
本文所述的前后、上下、左右等方位均以铁路车辆为参照,以与铁路车辆行驶方向平行的方向为纵向,在纵向上,行驶方向所指向的方向为前,与行驶方向相背的方向为后;在平行于铁路车辆运行轨道面的平面内,垂直于纵向的方向为横向,在横向上,沿行驶方向看,处于左手 边的方向为左,处于右手边的方向为右;以垂直于铁路车辆运行轨道面的方向为垂向,在垂向上,靠近轨道面的方向为下,远离轨道面的方向为上。The front, back, top, bottom, left and right directions described in this paper are all referenced to the railway vehicle. The direction parallel to the direction of travel of the railway vehicle is longitudinal. In the longitudinal direction, the direction in which the direction of travel is directed is the front, opposite to the direction of travel. In the plane parallel to the running surface of the railway vehicle, the direction perpendicular to the longitudinal direction is transverse, in the lateral direction, in the direction of travel, in the left hand The direction of the side is left, the direction on the right hand side is right; the direction perpendicular to the running track surface of the railway vehicle is vertical, in the vertical direction, the direction near the track surface is downward, and the direction away from the track surface is upward.
以下结合附图,对本发明的关节连接器进行具体介绍,以便本领域技术人员准确理解本发明的技术方案。The joint connector of the present invention will be specifically described below in conjunction with the accompanying drawings, so that those skilled in the art can accurately understand the technical solutions of the present invention.
如图2和图3所示,本发明提供了一种铁路车辆的关节连接器,包括凸关节2和凹关节1,凹关节1具有安装腔11,以凸关节2处于凹关节1的前方为例,凸关节2的后端形成连接端,并能够伸入凹关节1的安装腔11内,此时,凸关节2以其后端与凹关节1铰接,以实现作用力的传递,并保持铁路车辆行驶过程中的转动能力。同时,凸关节2与凹关节1之间的铰接可以为球铰接,或者,两者至少存在半个球面的接触面,从而给予车辆在各方向上一定的转动自由度,以满足车辆的正常行驶需求。As shown in FIG. 2 and FIG. 3, the present invention provides a joint connector for a railway vehicle, comprising a
本发明的关节连接器,在凸关节2与凹关节1之间还设有从板3,该从板3的前端面与凸关节2的后端面配合,此处具体可以采用球面配合;球面配合一方面可以满足纵向和垂向作用力的传递需求,另一方面可以使得凸关节2能够相对从板3转动,即凸关节2和从板3形成一个转动副,进而保证车辆在水平方向、侧向以及垂向的转动自由度,防止卡死。所述水平方向的转动是指,在平行于轨道面的平面内转动,可以平行于轨道面的平面为水平面,则在水平面内左右摆动即为此处所述的水平转动;所述垂向转动即为上下转动;所述侧向转动是指在所述水平面左右倾斜后形成的平面内进行转动。The joint connector of the present invention is further provided with a
本发明还包括弹性件4,采用上述结构,由于从板3设置在凸关节2和凹关节1之间,从板3的前端面与凸关节2的后端面配合,则从板3的后端面朝向凹关节1,具体可以朝向凹关节1的安装腔11的后端内壁;此时,可以将弹性件4设置在从板3与凹关节1之间,具体地,弹性件4的前端能够抵接于从板3的后端,后端能够抵接于凹关节1的安装腔11的后端内壁,如图2和3所示。
The present invention further includes an
需要说明的是,本文中凡是提及球面,可以是一个球体的表面的一部分,并非指整个球面,也可以为整个球面。换言之,本文所述的球面是广义上的球面,可以为整个球面,也可以仅是整个球体表面的一部分,只要球面的设置能够满足凸关节2与凹关节1在水平方向、侧向以及垂向的转动需求即可。It should be noted that the reference to the spherical surface in this paper may be part of the surface of a sphere, not the entire spherical surface, or the entire spherical surface. In other words, the spherical surface described herein is a spherical surface in a broad sense, which may be the entire spherical surface, or may be only a part of the entire spherical surface, as long as the spherical surface is arranged to satisfy the
采用上述结构,关节连接器在力的传递过程中,如果凸关节2与凹关节1在纵向上存在相对位移,则从板3与凹关节1之间的纵向位置也会发生变化,相应地,弹性件4会产生形变,则弹性件4的形变能够补偿纵向间隙,保证力传递的可靠性。With the above structure, if the
详细地,当受到压缩载荷作用时,凸关节2向后挤压从板3,进而通过从板3挤压弹性件4,弹性件4产生压缩变形,并将压缩力传递给凹关节1;在使用过程中,如果凸关节2与从板3的配合面产生磨耗,或者凸关节2与凹关节1的其他连接面产生磨耗而引起纵向间隙增大,在压缩力的传递过程中,从板3向后移动的位移量会相应增大,此时,弹性件4的压缩变形会相应增大,但由于弹性件4同时会向后推动凹关节1,则压缩力可以有效传递至凹关节1;也就是说,通过弹性件4的设置可以有效补偿变化的纵向间隙,同时保证力传递的可靠性。In detail, when subjected to a compressive load, the
当受到拉伸载荷作用时,凸关节2会向前移动,进而通过关节轴承和销轴等连接件作用于凹关节1;此时,弹性件4的压缩变形可以部分或全部回复,以向前推动从板3,使得从板3始终与凸关节2贴合,保证凸关节2与凹关节1在纵向上的连接紧密性,避免出现纵向间隙。也就是说,本发明的弹性件4还能够实现拉伸载荷传递过程中的间隙补偿。When subjected to a tensile load, the convex joint 2 will move forward, and then act on the concave joint 1 through a joint member such as a joint bearing and a pin; at this time, the compression deformation of the
可见,与现有技术中采用楔块实现间隙补偿相比,本发明的弹性件4可以根据需要调整补偿量,即补偿量能够适应不同的传力过程相应变化,同时适用于拉伸载荷和压缩载荷传递的间隙补偿;更为重要的是,由于弹性件4具有一定的退让性,与刚性的楔块相比,不会对从板3和凸关节2产生刚性约束,从而可以保证关节连接器的转动灵活性;再者,弹性件4还能够对拉伸载荷或压缩载荷进行缓冲,降低冲击载荷,避免
应力集中。It can be seen that the
其中,弹性件4可以压缩状态设置在从板3和凹关节1之间,即在初始状态下,弹性件4就处于压缩状态,可以将其压缩在从板3与凹关节1之间,具体可以弹性件4的前端与从板3的后端面抵接,后端与安装腔11的后端内壁抵接,以便弹性件4压缩固定在从板3与凹关节1之间。Wherein, the
此时,弹性件4的初始压缩力应处于预定范围内,显然不能超过弹性件4所能够承受的最大压缩力,例如,弹性件4的初始压缩力可以小于其最大压缩力的1/4。此处仅是给予弹性件4一个预压缩力,使其具有一定的伸长变形空间,以便在拉伸载荷传递过程中,弹性件4能够向前推动从板3,更好地补偿拉伸载荷传递时产生的纵向间隙。At this time, the initial compressive force of the
可以理解,弹性件4在初始状态下也可以不处于压缩状态,例如,在初始状态下,弹性件4也可以处于自由状态,而仅在作用力传递的过程中产生相应的变形以补偿间隙。通常,不管是弹性件4是否处于初始压缩状态,在工作状态下,基本上能够提供20~30kN的预紧力,以有效补偿纵向间隙。It can be understood that the
如图4所示,本发明的弹性件4可以包括安装盒41和弹性体42,安装盒41可以设置为前端开口的中空盒体状,然后将弹性体42套装在安装盒41内;从板3隔挡在安装盒41前端的开口处,可以将安装盒41的开口封堵,从而将弹性体42限定在安装盒41内。此时,安装盒41可以内置于凹关节1的安装腔11内,具体可以处于安装腔11的后端,并能够与安装腔11的后端面抵接,如图2和图3所示。As shown in FIG. 4, the
采用上述结构,弹性件4包括安装盒41,然后将弹性体42套装在安装盒41内,安装盒41作为刚性件,弹性体42作为柔性件,在压缩载荷的传递过程中,凸关节2抵顶从板3压缩弹性体42,以便通过弹性体42的变形补偿纵向间隙;同时,当弹性体42压缩到一定程度时,从板3能够与安装盒41的前端壁抵顶接触,进而向后抵顶安装盒41,使得安装盒41抵住凹关节1的安装腔11的后端内壁,进而通过安装盒41将压
缩载荷传递至凹关节1,确保作用力传递的可靠性。With the above structure, the
弹性体42可以为任何能够产生弹性形变的物体,例如,弹性胶泥芯体、硫化有橡胶的钢板组成、碟簧机构等,本发明技术方案中仅以弹簧为例进行说明。如图4所示,从板3的后端可以向后压缩弹簧,前端可以具有与凸关节2配合的球面,以便弹性体42与从板3、凸关节2和凹关节1组装形成图2和图3所示的关节连接器。The
更为具体地,从板3的截面可以设置为类似T字型的结构,具体可以包括主体部31和由主体部31向后突出形成的突出部32,如图4所示;主体部31由上至下延伸,并封堵在安装盒41前端的开口;突出部32由前至后延伸,并能够伸入安装盒41的中空腔内,以压缩弹性体42,如图4中所示,使得弹性体42压缩在安装盒41与主体部31所限定的前后空间内。详细地,当采用弹簧作为弹性体42时,从板3可以突出部32伸入弹簧的螺旋空腔内,以主体部31与弹簧抵接;此时,从板3的突出部32可以对弹簧进行一定的约束,以保证弹簧在前后方向上形变的可靠性,避免弹簧在其他方向上产生形变,而且,从板3的主体部31与弹簧形成有效的平面接触,能够保证与弹簧的接触可靠性,有效补偿纵向间隙。More specifically, the cross section of the
在上述基础上,本发明的关节连接器中,可以采用牵引销5与向心关节轴承6相配合的方式实现凹关节1与凸关节2的铰接。如图2和图3所示,牵引销5可以由上至下延伸,并通过牵引销5将凸关节2和凹关节1铰接;同时,向心关节轴承6的内圈能够与牵引销5配合,外圈能够与凸关节2配合,则牵引销5由向心关节轴承6的内圈伸出并贯穿凸关节2,然后伸入凹关节1的安装腔11的顶壁和底壁,实现凹关节1与凸关节2的铰接。采用牵引销5与向心关节轴承6相配合的方式,一方面,牵引销5对凸关节2与凹关节1在垂向上的转动进行一定程度的约束,提高连接可靠性;另一方面,采用向心关节轴承6实现凸关节2与凹关节1的相对转动,实现水平、侧向以及垂向上的灵活转动,满足车辆的正常行驶需求。
On the basis of the above, in the joint connector of the present invention, the engagement of the concave joint 1 and the convex joint 2 can be realized by the cooperation of the
其中,牵引销5还可以通过销盖组成进行定位,所述销盖组成包括销盖51、手柄52以及插销53,三者均共同配合,以实现牵引销5的安装定位,如图2和图3所示。Wherein, the
可以理解,本领域技术人员也可以不采用向心关节轴承6的结构,例如,可以采用如背景技术所述的结构,采用销轴块替代本申请的向心关节轴承6,此时,可以将销轴块设置在凸关节2的后端,则销轴块的前端面为能够与牵引销5配合的圆弧面,后端面为能够与凸关节2配合的半球面;与此同时,牵引销5的前端能够与凸关节2配合,以保证连接可靠性。具体结构的设置可以参照背景技术中的结构,此处不再赘述。It can be understood that the structure of the radial
为实现向心关节轴承6的安装,本发明还可以包括安装套7,如图2和图3所示。安装套7可以固定在凸关节2的后端,且安装套7的内壁可以与向心关节轴承6的外圈相配合,以实现向心关节轴承6与凸关节2的连接。To achieve the installation of the radial
安装套7的形式多样,可以采用焊接等固定方式固定在凸关节2内。详细地,凸关节2的后端可以具有中空腔,可以将安装套7内置于凸关节2的中空腔内,接着将向心关节轴承6通过安装套7进行固定,以形成凸关节组成。然后,以牵引销5贯穿所述凸关节组成,并与凹关节1连接。The mounting
再者,安装套7具体可以设置为上下贯通的中空筒状结构,然后可以将安装套7固定在凸关节2后端的上部;同时,安装套7的下部可以向内突出形成安装部,该安装部可以与向心关节轴承6的外圈配合,如图2和图3所示。也就是说,安装套7的垂向截面中,其两侧壁均可以设置为阶梯面,具体可以为自上而下向内突出形成的两级阶梯结构;此处所述内外以安装套7的中心为参照,在前后方向上,靠近安装套7中心的方向为内,远离安装套7中心的方向为外。当安装套7具有阶梯面时,安装套7的上部腔体内径大于下部腔体的内径,上部的空间较大,可以将安装套7的上部与凸关节2焊接,以提高组装便捷性。Furthermore, the mounting
安装套7的上缘还可以向两侧延伸形成凸沿,进而提高凸沿与凸关
节2的焊接搭接量,以提高安装套7的焊接可靠性。当凸关节2具有由上至下的贯通的中空腔时,安装套7在上下方向的长度可以小于凸关节2,以便安装套7以其下部大体至于凸关节2的中间,进而对向心关节轴承6进行有效约束,同时保证安装套7的内壁与向心关节轴承6的外圈之间能够相对转动,形成转动副。The upper edge of the mounting
安装套7的设置实现了向心关节轴承6与凸关节2的连接,当需要更换向心关节轴承6时,只需破坏安装套7即可,无需更换整个凸关节2即可将向心关节轴承6拆除,提高了检修以及更换的便捷性。The arrangement of the mounting
进一步,本发明还可以包括推力关节轴承8,如图2和图3所示,推力关节轴承8具体可以安装在凹关节1的安装腔11的底部,并可以其顶面支撑于凸关节2的底面。推力关节轴承8具体可以采用调心球面坐垫型,包括内圈和外圈,其中,外圈与内圈之间具有相互配合的球面,两者形成一个转动副;内圈可以安装在外圈上方,如图2和图3所示,具体可以内圈的顶面支撑凸关节2的底面,外圈的底面压紧凹关节1的安装腔11的底壁,以便凸关节2通过所述推力关节轴承8将垂向力传递至凹关节1。Further, the present invention may further include a thrust
可以理解的是,采用推力关节轴承8实现垂向力的传递仅是一种具体实施方式,本领域技术人员可以通过其他结构实现垂向力的传递。例如,可以采用背景技术中所述的球环与球座的结构实现垂向力的传递,即可以设置一个具有内球面的球座,以及一个具有外球面的球环,然后以球环的顶面支撑凸关节2的底面,以球座安装于凹关节1的安装腔11内;此时,由于凸关节2与球环接触,可以实现垂向力的传递,且球环与球座形成配合面为球面的转动副,能够保证转动可靠性。或者,本领域技术人员可以采用其他能够承受轴向力的轴承替代此处的推力关节轴承8,以实现垂向力的传递,同时对轴承与凸关节2的接触面和/或轴承与凹关节1的安装腔11的底壁的接触面进行改进,以保证转动可靠性。It can be understood that the transmission of the vertical force by the thrust
本领域技术人员应该可以知晓,当采用推力关节轴承8实现垂向力的传递时,可以有效兼顾转动可靠性,避免凸关节2的底部锁死;而且,
推力关节轴承8为标准配件,本领域技术人员可以根据需要选择,且组装更换简单便捷,与采用球环与球座配合的形式相比,无需自加工或者额外定制,通用性强。It should be understood by those skilled in the art that when the thrust
采用上述结构时,本申请关节连接器的工作原理如下:When the above structure is adopted, the working principle of the joint connector of the present application is as follows:
关于转动功能:凸关节2与从板3之间、向心关节轴承6的内圈与外圈之间、推力关节轴承8的内圈与外圈之间形成了三个转动副,进而实现了关节连接器的水平、侧向和垂向转动。Regarding the rotation function, three rotation pairs are formed between the
关于力的传递:About the transmission of force:
拉伸载荷:凸关节2→向心关节轴承6→牵引销5→凹关节1;Tensile load: convex joint 2 → radial
压缩载荷:凸关节2→从板3→弹性件4→凹关节1;Compression load: convex joint 2 → from
垂向载荷:凸关节2→推力关节轴承8的内圈→推力关节轴承8的外圈→凹关节1。Vertical load: convex joint 2 → inner ring of thrust
由力的传递路径可以看出,通过凸关节2、凹关节1、弹性件4以及牵引销5等结构的合理化设计,使得向心关节轴承6和牵引销5只在传递拉伸载荷时受力,利于提高向心关节轴承6和牵引销5的可靠性和使用寿命;而且,在压缩载荷以及垂向载荷的传递过程中,使得不同的作用力通过不同的部件按照不同的传递路径实现传递,进而提高了关节连接器的可靠性和使用寿命。It can be seen from the transmission path of the force that the rational design of the
此外,如图2和图3所示,为了给相邻的车体之间提供一定的转动范围,本发明关节连接器应用了向心关节轴承6和推力关节轴承8,由向心关节轴承6的内圈和外圈、推力关节轴承8的内圈和外圈、凸关节2的后端面和从板3的前端面共同构成了三对转动副。Further, as shown in FIGS. 2 and 3, in order to provide a certain range of rotation between adjacent vehicle bodies, the joint connector of the present invention employs a radial
在此基础上,向心关节轴承6的内圈与外圈之间、推力关节轴承8的内圈与外圈之间均可以附着有自润滑耐磨材料;或者说,推力关节轴承8和向心关节轴承6均可以采用自润滑轴承。详细地,可以附着一层聚四氟乙烯材料的自润滑耐磨材料,使得推力关节轴承8和向心关节轴承6具有自润滑和免维护的特性。On this basis, a self-lubricating wear-resistant material may be adhered between the inner ring and the outer ring of the radial
同理,本发明的从板3与凸关节2的配合面也可以附着自润滑耐磨
材料。例如,可以在从板3的前端面与凸关节2配合的部分附着一层自润滑耐磨材料,该材料应具有对钢的摩擦系数低以及自润滑的特性,具体可以选择现有的润滑材料,此处不再一一列举;上述结构使得凸关节2的后端面与从板3的前端面形成一个低的摩擦的转动副,进而减少磨耗,延长使用寿命,实现自润滑,降低维护频率甚至实现免维护。Similarly, the mating surface of the
可见,本发明关节连接器通过采用自润滑的构件(推力关节轴承8以及向心关节轴承6)以及在转动副的配合面处添加自润滑耐磨材料,实现了自润滑和免维护,利于铁路车辆的长时间免维护作业。It can be seen that the joint connector of the invention achieves self-lubricating and maintenance-free by using self-lubricating components (thrust
请进一步参考图5,本发明的凹关节1可以设有组装工艺孔12,组装工艺孔12可以设置在从板3的前端,具体可以处于与从板3的前端面对应的位置,以便预压缩弹性件4,提高组装的便捷性。With further reference to FIG. 5, the concave joint 1 of the present invention may be provided with an
本发明的关节连接器可以采用如下步骤实现组装:1)将向心关节轴承6压装到凸关节2的孔内,并将安装套7焊接在凸关节2上,以便通过安装套7将向心关节轴承6定位,形成凸关节组成;2)将安装盒41、弹性体42以及从板3装入凹关节1的安装腔11内,如图2所示,然后用撬棍插入凹关节1的组装工艺孔12内,向后推动从板3,以通过从板3压缩弹性体42,实现弹性件4的预压缩;3)将凸关节2推入凹关节1的安装腔11内,并顶紧从板3,然后安装牵引销5,最后抽出撬棍。The joint connector of the present invention can be assembled by the following steps: 1) pressing the radial
可见,本发明的关节连接器在组装与分解时,仅需要利用撬棍等简单的撬具即可,不需要专用的工装和设备,也无需进行抬车作业等操作,整个组装过程简单易行;换言之,本发明的关节连接器具有利于组装分解和检修维护的优点。It can be seen that the joint connector of the present invention only needs to use a simple cooker such as a crowbar when assembling and disassembling, does not need special tooling and equipment, and does not need to carry out operations such as lifting work, and the whole assembly process is simple and easy. In other words, the joint attachment device of the present invention facilitates the advantages of assembly disassembly and maintenance.
本发明还提供了一种铁路车辆,包括多节车体,其中,相邻的车体之间通过上述关节连接器进行连接。由于铁路车辆的种类较多,各类铁路车辆包含的部件较多,各部件的结构较为复杂,此处仅对其关节连接器进行了说明,其他不详之处烦请参照现有技术。The present invention also provides a railway vehicle comprising a plurality of car bodies, wherein adjacent car bodies are connected by the joint connector. Due to the variety of railway vehicles, various types of railway vehicles contain many components, and the structure of each component is complicated. Only the joint connectors are described here. For other unknowns, please refer to the prior art.
以上对本发明所提供铁路车辆及其关节连接器进行了详细介绍。本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施 例的说明只是用于帮助理解本发明的核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。 The railway vehicle and its joint connector provided by the present invention are described in detail above. The principle and implementation of the present invention are described in the following by applying specific examples. The description of the examples is only intended to aid in understanding the core idea of the invention. It should be noted that those skilled in the art can make various modifications and changes to the present invention without departing from the spirit and scope of the invention.
Claims (10)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510455512.1A CN104986176B (en) | 2015-07-29 | 2015-07-29 | A kind of rolling stock and its joint connector |
| CN201510455512.1 | 2015-07-29 |
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| Publication Number | Publication Date |
|---|---|
| WO2017016483A1 true WO2017016483A1 (en) | 2017-02-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2016/091905 Ceased WO2017016483A1 (en) | 2015-07-29 | 2016-07-27 | Railway vehicle and joint connector thereof |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN104986176B (en) |
| WO (1) | WO2017016483A1 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109318251A (en) * | 2018-10-24 | 2019-02-12 | 国网江苏省电力有限公司徐州供电分公司 | A driving device for a mechanical arm joint and its control method |
| CN115891522A (en) * | 2022-12-20 | 2023-04-04 | 航天重型工程装备有限公司 | A connector and a multi-functional forklift |
| CN119057829A (en) * | 2024-09-03 | 2024-12-03 | 国能神东煤炭集团有限责任公司 | Dynamic joint and mechanical arm with same |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104986176B (en) * | 2015-07-29 | 2018-07-03 | 中车齐齐哈尔车辆有限公司 | A kind of rolling stock and its joint connector |
| CN105972063B (en) * | 2016-05-25 | 2018-11-06 | 北京交通大学 | A kind of multiple degrees of freedom adaptation mechanism of elastic plate |
| CN106004919B (en) * | 2016-06-14 | 2018-03-13 | 湘电重型装备有限公司 | A kind of articulated mounting of industrial-mineral electric locomotive |
| CN107117181A (en) * | 2017-05-02 | 2017-09-01 | 江西省浩燃冶金设备有限责任公司 | A kind of rock feeder |
| CN109334699B (en) * | 2018-11-21 | 2023-09-22 | 中车眉山车辆有限公司 | Traction plate structure of traction coupling device of highway and railway dual-purpose truck |
| CN111547095A (en) * | 2020-04-20 | 2020-08-18 | 株洲时代瑞唯减振装备有限公司 | Composite joint with plate type rigidity adjusting structure |
| CN111746584B (en) * | 2020-07-09 | 2021-09-28 | 株洲时代新材料科技股份有限公司 | Low-floor vehicle fixing hinge with variable rigidity displacement freedom degree |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3716146A (en) * | 1971-08-26 | 1973-02-13 | Amsted Ind Inc | Slack adjuster for railway car couplers |
| US5035338A (en) * | 1990-02-23 | 1991-07-30 | Amsted Industries Incorporated | Slackless railcar connections with extractable wedge |
| US5097973A (en) * | 1991-03-22 | 1992-03-24 | Amsted Industries Incorporated | Railcar articulated connector and wedge shim therefore |
| CN104986176A (en) * | 2015-07-29 | 2015-10-21 | 齐齐哈尔轨道交通装备有限责任公司 | A railway vehicle and a joint connector thereof |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4258628A (en) * | 1979-06-11 | 1981-03-31 | Amsted Industries Incorporated | Articulated railway coupling |
| US4867071A (en) * | 1988-04-13 | 1989-09-19 | National Castings, Inc. | Truck-mounted articulated connector for railway cars |
| CA2156657C (en) * | 1994-11-02 | 1999-06-15 | Richard G. Beauclerc | Gravity wedge for a slackless railcar connector assembly |
| CN200971101Y (en) * | 2006-11-27 | 2007-11-07 | 中国北车集团齐齐哈尔铁路车辆(集团)有限责任公司 | Joint connector of railway wagon |
-
2015
- 2015-07-29 CN CN201510455512.1A patent/CN104986176B/en active Active
-
2016
- 2016-07-27 WO PCT/CN2016/091905 patent/WO2017016483A1/en not_active Ceased
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3716146A (en) * | 1971-08-26 | 1973-02-13 | Amsted Ind Inc | Slack adjuster for railway car couplers |
| US5035338A (en) * | 1990-02-23 | 1991-07-30 | Amsted Industries Incorporated | Slackless railcar connections with extractable wedge |
| US5097973A (en) * | 1991-03-22 | 1992-03-24 | Amsted Industries Incorporated | Railcar articulated connector and wedge shim therefore |
| CN104986176A (en) * | 2015-07-29 | 2015-10-21 | 齐齐哈尔轨道交通装备有限责任公司 | A railway vehicle and a joint connector thereof |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109318251A (en) * | 2018-10-24 | 2019-02-12 | 国网江苏省电力有限公司徐州供电分公司 | A driving device for a mechanical arm joint and its control method |
| CN115891522A (en) * | 2022-12-20 | 2023-04-04 | 航天重型工程装备有限公司 | A connector and a multi-functional forklift |
| CN119057829A (en) * | 2024-09-03 | 2024-12-03 | 国能神东煤炭集团有限责任公司 | Dynamic joint and mechanical arm with same |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104986176A (en) | 2015-10-21 |
| CN104986176B (en) | 2018-07-03 |
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