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WO2017003123A1 - Copolycarbonate resin and preparation method therefor - Google Patents

Copolycarbonate resin and preparation method therefor Download PDF

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Publication number
WO2017003123A1
WO2017003123A1 PCT/KR2016/006590 KR2016006590W WO2017003123A1 WO 2017003123 A1 WO2017003123 A1 WO 2017003123A1 KR 2016006590 W KR2016006590 W KR 2016006590W WO 2017003123 A1 WO2017003123 A1 WO 2017003123A1
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WO
WIPO (PCT)
Prior art keywords
bis
copolycarbonate resin
weight
hydroxyphenyl
bisphenol
Prior art date
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Ceased
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PCT/KR2016/006590
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French (fr)
Korean (ko)
Inventor
고운
반형민
전병규
박정준
이기재
손영욱
홍무호
황영영
김민정
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LG Chem Ltd
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LG Chem Ltd
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Publication date
Priority claimed from KR1020160072892A external-priority patent/KR101856329B1/en
Application filed by LG Chem Ltd filed Critical LG Chem Ltd
Priority to EP16818156.8A priority Critical patent/EP3170852B1/en
Priority to US15/508,449 priority patent/US10030096B2/en
Priority to CN201680002461.XA priority patent/CN106715527B/en
Priority to PL16818156T priority patent/PL3170852T3/en
Priority to JP2017509757A priority patent/JP6474141B2/en
Publication of WO2017003123A1 publication Critical patent/WO2017003123A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G64/00Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
    • C08G64/18Block or graft polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G64/00Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
    • C08G64/20General preparatory processes
    • C08G64/22General preparatory processes using carbonyl halides
    • C08G64/24General preparatory processes using carbonyl halides and phenols
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances

Definitions

  • the present disclosure relates to a copolycarbonate resin and a method for producing the same, and more particularly, to a copolycarbonate resin having a superior chemical resistance and abrasion resistance by applying a predetermined comonomer and a method for producing the same.
  • Polycarbonate resins are prepared by condensation polymerization of aromatic diols such as bisphenol A and carbonate precursors such as phosgene. It is applied to a wide range of fields.
  • the polycarbonate resin has a problem that it is difficult to apply to a product that requires high chemical resistance and wear resistance because of poor chemical resistance and wear resistance.
  • an object of this invention is to provide the molded article manufactured from the said copolycarbonate resin.
  • the present disclosure provides a polymerized copolycarbonate resin including a bisphenol-based monomer, a comonomer represented by the following formula (1), and a carbonate precursor.
  • R 1 and R 2 are independently alkylene having 1 to 10 carbon atoms, n is an integer of 1 to 50)
  • the present disclosure provides a method for producing a copolycarbonate resin, comprising the step of interfacial polymerization including a bisphenol-based monomer, a comonomer represented by Formula 1, and a carbonate precursor.
  • the present invention also provides a molded article prepared from the copolycarbonate resin.
  • the present inventors have found that when a modified poly (alkylene dicarboxylate) in which both ends of a poly (alkylene dicarboxylate) are modified with 4-hydroxybenzoic acid is used as a comonomer of a polycarbonate resin, It was confirmed that the chemical resistance and the wear resistance of the carbonate resin were greatly improved, and based on this, the present disclosure was completed.
  • the copolycarbonate resin of the present disclosure is characterized by including a bisphenol-based monomer, a comonomer represented by the following formula (1) and a carbonate precursor.
  • R 1 and R 2 are independently alkylene having 1 to 10 carbon atoms, n is an integer of 1 to 50)
  • R 1 and R 2 are independently alkylene having 2 to 6 carbon atoms or alkylene group having 3 to 5 carbon atoms, and have excellent effects of chemical resistance and wear resistance within this range.
  • N is an integer of 5-40 or an integer of 10-30, for example, and there exists an effect excellent in chemical resistance and abrasion resistance within this range.
  • the comonomer represented by Chemical Formula 1 is, for example, as shown in Scheme 1 below, 1) polycondensation reaction of alkanediol and dicarboxylic acid to synthesize poly (alkylene dicarboxylate), 2) thus synthesized It can be prepared by esterifying poly (alkylene dicarboxylate) and 4-hydroxybenzoic acid.
  • the esterification reaction of 2) is another reaction of poly (alkylene dicarboxylate) and 4-acetoxybenzoyl chloride and then hydrolyzing the product under a base catalyst to convert acetoxy groups to hydroxy groups.
  • a base catalyst to convert acetoxy groups to hydroxy groups.
  • the 4-acetoxybenzoyl chloride can be prepared by, for example, chlorination of 4-acetoxybenzoic acid, and the cloning is not particularly limited in the case of the method of normally cloning carboxylic acid. .
  • Catalysts, solvents and other reaction conditions used in the polycondensation reaction and esterification reaction are generally limited in the case of catalysts, solvents and other reaction conditions used in the condensation polymerization reaction or esterification reaction of diol compounds and dicarboxylic acids. Instead, it can select and use suitably as needed.
  • the comonomer may be included in an amount of 0.1 to 19% by weight, 0.1 to 15% by weight, 0.5 to 10% by weight, or 0.5 to 5% by weight based on the total weight of the bisphenol-based monomer and the comonomer. It is effective in chemical resistance and wear resistance.
  • the comonomer represented by Chemical Formula 1 has a tin content of 10 mass ppm or less (as an element) or 5 mass ppm (as an element), and in this case, the thermal stability of the copolycarbonate resin produced, particularly at high temperatures Stability is excellent effect.
  • the tin content may be achieved by, for example, treating a reaction mixture including the compound represented by Chemical Formula 1 with an aqueous solution of phosphoric acid or a solid adsorbent, but is not limited thereto.
  • an organic solvent such as methylene chloride may be used as the organic phase or the diluent when treating the aqueous phosphoric acid solution or the solid adsorbent.
  • the aqueous solution of phosphoric acid may be, for example, 0.5 to 40% by mass, 1.0 to 10% by mass, or 2 to 5% by mass. Within this range, the extraction efficiency and economic efficiency of the tin compound are excellent, and the effect of minimizing environmental damage is excellent. have.
  • the solid adsorbent is not particularly limited in the case of a solid adsorbent capable of adsorbing tin compounds, for example, activated clay; Acidic clay; Ion exchange resins; Chelate resins; Activated carbon; Composite adsorbents composed of silica, magnesia, alumina and the like; And the like.
  • the comonomer represented by Formula 1 has a hydroxybenzoic acid content of 500 mass ppm or less, or 100 mass ppm or less, and in this case, the thermal stability of the manufactured copolycarbonate resin is excellent, particularly at high temperature. In addition, there is an effect that separation of the aqueous phase and the organic phase in the washing step during the interfacial polymerization of the copolycarbonate resin.
  • the comonomer represented by Formula 1 has a hydroxybenzoic acid alkyl ester content of 1.0% by mass or less, or 0.5% by mass or less, in which case the thermal stability of the copolycarbonate resin prepared, in particular, the thermal stability at high temperature This is excellent, and there is an effect of minimizing the molecular weight fluctuation by the hydroxybenzoic acid alkyl ester that can act as an end terminator during interfacial polymerization of the copolycarbonate resin.
  • the tin content may be measured using, for example, an inductively coupled plasma optical emission spectrometry (ICP-OES) device, and may be measured according to JIS K0116 using ICP-OES SPS-5100 manufactured by SII NanoTechnology.
  • ICP-OES inductively coupled plasma optical emission spectrometry
  • the hydroxybenzoic acid and the hydroxybenzoic acid alkyl ester content may be measured using, for example, a high-performance liquid chromatography (HPLC) apparatus.
  • HPLC high-performance liquid chromatography
  • a GL science ODS-3 column may be used, and the column temperature is 40 ° C.
  • bisphenol monomers examples include bis (4-hydroxyphenyl) methane, bis (4-hydroxyphenyl) ether, bis (4-hydroxyphenyl) sulfone, bis (4-hydroxyphenyl) sulfoxide and bis ( 4-hydroxyphenyl) sulfide, bis (4-hydroxyphenyl) ketone, 1,1-bis (4-hydroxyphenyl) ethane, 2,2-bis (4-hydroxyphenyl) propane (bisphenol A), 2,2-bis (4-hydroxyphenyl) butane, 1,1-bis (4-hydroxyphenyl) cyclohexane (bisphenol Z), 2,2-bis (4-hydroxy-3,5-dibro Mophenyl) propane, 2,2-bis (4-hydroxy-3,5-dichlorophenyl) propane, 2,2-bis (4-hydroxy-3-bromophenyl) propane, 2,2-bis ( 4-hydroxy-3-chlorophenyl) propane, 2,2-bis (4-hydroxy-3-methylphenyl) propane, 2,2-bis (4-hydroxy-3,5-di
  • the bisphenol-based monomer is, for example, 81 to 99.9% by weight, 85 to 99.9% by weight, 90 to 99.5% by weight, or 95 to 99.5% by weight relative to the total weight of the bisphenol-based monomers and comonomers, within this range Intrinsic properties of the carbonate resin has an excellent effect.
  • the carbonate precursor may be, for example, a compound represented by the following Chemical Formula 2, and has an effect of imparting essential properties of the polycarbonate resin within this range.
  • X 1 , X 2 are independently halogen, haloalkyl group, halocycloalkyl group, haloaryl group, alkoxy group or haloalkoxy group.
  • the carbonate precursor is dimethyl carbonate, diethyl carbonate, dibutyl carbonate, dicyclohexyl carbonate, diphenyl carbonate, ditoryl carbonate, bis (chlorophenyl) carbonate, di-m-cresyl carbonate, dinaphthyl Carbonate, bis (diphenyl) carbonate, phosgene, triphosgene, diphosgene, bromophosgene and bishaloformate, and may be at least one selected from the group consisting of triphosgene or phosgene, in which case polycarbonate There is an effect of imparting essential properties of the resin.
  • the carbonate precursor may be, for example, 10 to 150 parts by weight, 30 to 100 parts by weight, or 40 to 70 parts by weight based on 100 parts by weight of the total weight of the bisphenol-based monomer and comonomer, and within this range, a polycarbonate resin
  • the intrinsic properties of have excellent effects.
  • the copolycarbonate may be polymerized by further including, for example, a molecular weight regulator.
  • the molecular weight modifier may be, for example, mono-alkylphenol.
  • the mono-alkylphenols are, for example, p-tert-butylphenol, p-cumylphenol, decylphenol, dodecylphenol, tetradecylphenol, hexadecylphenol, octadecylphenol, ecosylphenol, docosylphenol and triacontyl. It is 1 or more types chosen from the group which consists of phenols, Preferably it is para-tert- butylphenol, In this case, a molecular weight control effect is large.
  • the molecular weight modifier may be, for example, 0.1 to 10 parts by weight, 0.1 to 6 parts by weight, or 1 to 5 parts by weight based on 100 parts by weight of the total weight of the bisphenol-based monomer and the comonomer, and may be a target within this range. ) Molecular weight can be obtained.
  • the copolycarbonate resin may have a weight average molecular weight of 10,000 to 50,000 g / mol, 25,000 to 45,000 g / mol, or 20,000 to 40,000 g / mol, and has excellent chemical resistance and wear resistance within this range. .
  • the copolycarbonate resin for example, has a weight loss amount of 10% by weight after contact with an aqueous 20 wt% HCl solution according to ASTM D543 method for 168 hours, and has excellent chemical resistance within this range.
  • the copolycarbonate resin is, for example, 10% by weight, preferably 3% by weight or less, after contact with methanol for 168 hours based on ASTM D543 method, and has excellent chemical resistance within this range.
  • % Weight reduction of the present description means ((weight before contact-weight after contact) / weight before contact) X 100.
  • the copolycarbonate resin is, for example, wear resistance according to the ASTM D3363 method is 1B or more, preferably HB or more, there is an effect that can be applied to products that require high wear resistance within this range.
  • the copolycarbonate resin composition of the present disclosure is characterized in that it comprises 100 parts by weight of the copolycarbonate resin, 0.005 to 0.5 parts by weight of the diphosphite compound, 0.001 to 0.5 parts by weight of alicyclic epoxy compound and 0.01 to 1 part by weight of modified silicone. .
  • the diphosphite compound is, for example, bis (2,4-dicumylphenyl) pentaerythritol diphosphite, and, for example, may be Doverphos S-9228PC manufactured by Dover Chemical, having a residual sodium component of 1 mass ppm or less, in this case, high temperature. It has an excellent thermal stability during molding and excellent light transmittance, brightness and weather resistance.
  • the alicyclic epoxy compound is, for example, 1,2 of 3,4-epoxycyclohexenylmethyl-3 ', 4'-epoxycyclohexenecarboxylate and 2,2-bis (idoxymethyl) -1-butanol.
  • the modified silicone is, for example, a functional group-containing modified silicone compound in which at least one group of methoxy group, vinyl group and phenyl group is introduced into the silicone compound, preferably organopolysiloxane having a phenyl group, methoxy group and vinyl group. It may be KR511 of Shin-Etsu Chemical Co., Ltd., in which case there is an effect of improving the thermal stability during molding.
  • Method for producing a copolycarbonate resin of the present substrate is characterized in that it comprises a step of interfacial polymerization including a bisphenol-based monomer, a comonomer represented by the formula (1) and a carbonate precursor.
  • R 1 and R 2 are independently alkylene having 1 to 10 carbon atoms, n is an integer of 1 to 50)
  • R 1 and R 2 are independently an alkylene having 2 to 6 carbon atoms or an alkylene group having 3 to 5 carbon atoms, and have excellent effects of chemical resistance and wear resistance within this range.
  • N is an integer of 5-40 or an integer of 10-30, for example, and there exists an effect excellent in chemical resistance and abrasion resistance within this range.
  • the interfacial polymerization can be polymerized at atmospheric pressure and low temperature, for example, and has an effect of easily controlling the molecular weight.
  • the interfacial polymerization may be carried out by further including at least one of an acid binder, an organic solvent and a reaction accelerator.
  • the interfacial polymerization may include a step of prepolymerization, a coupling agent, and then polymerization again.
  • a high molecular weight copolycarbonate resin may be obtained.
  • the other materials used for the interfacial polymerization are not particularly limited when the materials can be used for the polymerization of polycarbonate, and the amount of the materials used may be adjusted as necessary.
  • the acid binder may be, for example, an alkali metal hydroxide such as sodium hydroxide or potassium hydroxide, or an amine compound such as pyridine.
  • the organic solvent is not particularly limited in the case of a solvent usually used for polymerization of polycarbonate, and may be, for example, a halogenated hydrocarbon such as methylene chloride and chlorobenzene.
  • the interfacial polymerization is, for example, reactions such as tertiary amine compounds such as triethylamine, tetra-n-butylammonium bromide, tetra-n-butylphosphonium bromide, quaternary ammonium compounds, and quaternary phosphonium compounds to promote reaction. Accelerators may be used further.
  • tertiary amine compounds such as triethylamine, tetra-n-butylammonium bromide, tetra-n-butylphosphonium bromide, quaternary ammonium compounds, and quaternary phosphonium compounds to promote reaction. Accelerators may be used further.
  • the reaction temperature of the interfacial polymerization is, for example, 0 to 40 °C
  • the reaction time is for example 10 minutes to 5 hours
  • the pH of the reaction may be preferably maintained at 9 or more or 11 or more, for example.
  • the interfacial polymerization may be carried out by further including, for example, a molecular weight regulator, which may be added before the start of the polymerization, during the start of the polymerization or after the start of the polymerization.
  • a molecular weight regulator which may be added before the start of the polymerization, during the start of the polymerization or after the start of the polymerization.
  • the molded article of the present disclosure is characterized by containing the copolycarbonate resin of the present disclosure.
  • the molded article may be, for example, an injection molded article.
  • the molded article may further include one or more selected from the group consisting of, for example, antioxidants, heat stabilizers, light stabilizers, plasticizers, antistatic agents, nucleating agents, flame retardants, lubricants, impact modifiers, fluorescent brighteners, ultraviolet absorbers, pigments and dyes. Can be.
  • the method for producing the molded article is, for example, after mixing the copolycarbonate resin and the additives, such as antioxidants of the present invention well using a mixer, the mixture is extruded into an extruder to produce a pellet, and then dried It may include the step of injection into an injection molding machine.
  • the reaction was carried out for 1 hour, and after 10 minutes, 46 g of TEA (triethylamine) was added for a coupling reaction. After 1 hour and 20 minutes of total reaction time, the pH was lowered to 4 to remove TEA, and the resulting polymer was washed three times with distilled water to adjust the pH of the produced polymer to 6-7 neutral.
  • the polymer thus obtained was obtained by reprecipitation in a mixed solution of methanol and hexane and then dried at 120 ° C. to obtain a final copolycarbonate resin.
  • the obtained copolycarbonate resin measured molecular weight by GPC using PC standard (Standard) to confirm that the weight average molecular weight is 29,700 g / mol.
  • Example 1 Except for using comonomer 11.6 g (corresponding to 5% by weight) and bisphenol A in 220.4 g (corresponding to 95% by weight) in Example 1, copolycarbonate and its Injection specimens were prepared.
  • the obtained copolycarbonate resin measured molecular weight by GPC using PC standard (Standard) to confirm that the weight average molecular weight is 29,800 g / mol.
  • the obtained copolycarbonate resin was measured by GPC using PC standard (Standard) to determine the weight average molecular weight of 29,600 g / mol.
  • Example 1 Except not using a comonomer in Example 1, polycarbonate and an injection specimen thereof was prepared in the same manner as in Example 1.
  • the obtained copolycarbonate resin measured molecular weight by GPC using PC standard (Standard) to confirm that the weight average molecular weight is 29,700 g / mol.
  • Example 1 except that 46.4g (corresponding to 20% by weight) of the comonomer and 185.6g (corresponding to 80% by weight) of bisphenol A, the copolycarbonate and the same method as in Example 1 Injection specimens were prepared.
  • the obtained copolycarbonate resin measured molecular weight by GPC using PC standard (Standard) to confirm that the weight average molecular weight is 29,900 g / mol.
  • the copolycarbonate resins (Examples 1 to 3) of the present disclosure are conventional copolycarbonate resins (Comparative Example 1) or copolycarbonate resins in which an excessive amount of the comonomer of Formula 1 is used (compared to Compared with Example 2) it was confirmed that the chemical resistance and wear resistance is improved without reducing the impact strength.
  • copolycarbonate resin obtained in Example 1 100 parts by weight of copolycarbonate resin obtained in Example 1, 0.02 parts by weight of bis (2,4-dicumylphenyl) pentaerythritol diphosphite (Doverphos S-9228PC), 3,4-epoxy Organopolysiloxane (Shin-Etsu Chemical Co., Ltd. product) which has 0.02 weight part of cyclohexenyl methyl-3 ', 4'- epoxycyclohexene carboxylate (made by Daicel Chemical Industry Co., Ltd., 2021P) and a phenyl group, a methoxy group, and a vinyl group.

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Abstract

The present invention relates to a polycarbonate resin and a preparation method therefor, and has an effect of providing a polycarbonate resin, which has excellent chemical resistance and abrasion resistance by applying a predetermined comonomer, and a preparation method therefor.

Description

코폴리카보네이트 수지 및 이의 제조방법Copolycarbonate resin and preparation method thereof

〔출원(들)과의 상호 인용〕[Reciprocal citation with application (s)]

본 출원은 2015년 07월 01일자 한국 특허 출원 제10-2015-0094030호에 기초한 우선권의 이익을 주장하며, 해당 한국 특허 출원의 문헌에 개시된 모든 내용은 본 명세서의 일부로서 포함된다.This application claims the benefit of priority based on Korean Patent Application No. 10-2015-0094030 dated July 01, 2015, and all content disclosed in the literature of that Korean patent application is incorporated as part of this specification.

본 기재는 코폴리카보네이트 수지 및 이의 제조방법에 관한 것으로, 보다 상세하게는 소정 코모노머를 적용하여 우수한 내화학성 및 내마모성을 가지는 코폴리카보네이트 수지 및 이의 제조방법에 관한 것이다. The present disclosure relates to a copolycarbonate resin and a method for producing the same, and more particularly, to a copolycarbonate resin having a superior chemical resistance and abrasion resistance by applying a predetermined comonomer and a method for producing the same.

폴리카보네이트 수지는 비스페놀 A와 같은 방향족 디올과 포스겐과 같은 카보네이트 전구체가 축중합하여 제조되고, 우수한 충격강도, 수치안정성, 내열성 및 투명성 등을 가지며, 전기전자 제품의 외장재, 자동차 부품, 건축 소재, 광학 부품 등 광범위한 분야에 적용된다.Polycarbonate resins are prepared by condensation polymerization of aromatic diols such as bisphenol A and carbonate precursors such as phosgene. It is applied to a wide range of fields.

이러한 폴리카보네이트 수지는 최근 보다 다양한 분야에 적용하기 위해 2종 이상의 서로 다른 구조의 방향족 디올을 공중합하여 구조가 다른 단위체를 폴리카보네이트의 주쇄에 도입하여 원하는 물성을 얻고자 하는 연구가 많이 시도되고 있다.In order to apply such polycarbonate resins in recent years, many studies have been attempted to obtain desired physical properties by copolymerizing two or more different types of aromatic diols and introducing units having different structures into the main chain of polycarbonate.

그러나, 폴리카보네이트 수지는 내화학성 및 내마모성이 취약하여 높은 내화학성 및 내마모성이 요구되는 제품에는 적용하기 어려운 문제가 있다.However, the polycarbonate resin has a problem that it is difficult to apply to a product that requires high chemical resistance and wear resistance because of poor chemical resistance and wear resistance.

〔선행기술문헌〕[Prior art document]

〔특허문헌〕[Patent Documents]

한국 공개특허공보 제2002-0016922호(2002.03.06)Korean Unexamined Patent Publication No. 2002-0016922 (2002.03.06)

상기와 같은 종래기술의 문제점을 해결하고자, 본 기재는 소정 변성 폴리(알킬렌 디카르복실레이트)를 코모노머로 함유하는 코폴리카보네이트 수지 및 이의 제조방법을 제공하는 것을 목적으로 한다. In order to solve the problems of the prior art, it is an object of the present invention to provide a copolycarbonate resin containing a predetermined modified poly (alkylene dicarboxylate) as a comonomer and a method for producing the same.

또한, 본 기재는 상기 코폴리카보네이트 수지로부터 제조된 성형품을 제공하는 것을 목적으로 한다. Moreover, an object of this invention is to provide the molded article manufactured from the said copolycarbonate resin.

본 기재의 상기 목적 및 기타 목적들은 하기 설명된 본 기재에 의하여 모두 달성될 수 있다.The above and other objects of the present disclosure can be achieved by the present disclosure described below.

상기의 목적을 달성하기 위하여, 본 기재는 비스페놀계 모노머, 하기 화학식 1로 표시되는 코모노머 및 카보네이트 전구체를 포함하여 중합된 코폴리카보네이트 수지를 제공한다. In order to achieve the above object, the present disclosure provides a polymerized copolycarbonate resin including a bisphenol-based monomer, a comonomer represented by the following formula (1), and a carbonate precursor.

[화학식 1][Formula 1]

Figure PCTKR2016006590-appb-I000001
Figure PCTKR2016006590-appb-I000001

(상기 R1 및 R2는 독립적으로 탄소수 1 내지 10의 알킬렌이고, 상기 n은 1 내지 50의 정수이다)(The R 1 and R 2 are independently alkylene having 1 to 10 carbon atoms, n is an integer of 1 to 50)

또한, 본 기재는 비스페놀계 모노머, 상기 화학식 1로 표시되는 코모노머 및 카보네이트 전구체를 포함하여 계면중합시키는 단계를 포함하는 것을 특징으로 하는 코폴리카보네이트 수지의 제조방법을 제공한다. In addition, the present disclosure provides a method for producing a copolycarbonate resin, comprising the step of interfacial polymerization including a bisphenol-based monomer, a comonomer represented by Formula 1, and a carbonate precursor.

또한, 본 기재는 상기 코폴리카보네이트 수지로부터 제조된 성형품을 제공한다.The present invention also provides a molded article prepared from the copolycarbonate resin.

본 기재에 따르면 소정 코모노머를 적용하여 우수한 내화학성 및 내마모성을 가지는 코폴리카보네이트 수지 및 이의 제조방법을 제공하는 효과가 있다. According to the present disclosure there is an effect of providing a copolycarbonate resin having a good chemical resistance and abrasion resistance by applying a predetermined comonomer and a method for producing the same.

이하 본 기재를 상세하게 설명한다. Hereinafter, the present description will be described in detail.

본 발명자들은 폴리(알킬렌 디카르복실레이트)의 양 말단을 4-히드록시벤조산으로 변성시킨 변성 폴리(알킬렌 디카르복실레이트)를 폴리카보네이트 수지의 코모노머로 사용하는 경우, 중합된 코폴리카보네이트 수지의 내화학성 및 내마모성이 크게 향상되는 것을 확인하고, 이를 토대로 본 기재를 완성하게 되었다. The present inventors have found that when a modified poly (alkylene dicarboxylate) in which both ends of a poly (alkylene dicarboxylate) are modified with 4-hydroxybenzoic acid is used as a comonomer of a polycarbonate resin, It was confirmed that the chemical resistance and the wear resistance of the carbonate resin were greatly improved, and based on this, the present disclosure was completed.

본 기재의 코폴리카보네이트 수지는 비스페놀계 모노머, 하기 화학식 1로 표시되는 코모노머 및 카보네이트 전구체를 포함하여 중합된 것을 특징으로 한다.The copolycarbonate resin of the present disclosure is characterized by including a bisphenol-based monomer, a comonomer represented by the following formula (1) and a carbonate precursor.

[화학식 1][Formula 1]

Figure PCTKR2016006590-appb-I000002
Figure PCTKR2016006590-appb-I000002

(상기 R1 및 R2는 독립적으로 탄소수 1 내지 10의 알킬렌이고, 상기 n은 1 내지 50의 정수이다)(The R 1 and R 2 are independently alkylene having 1 to 10 carbon atoms, n is an integer of 1 to 50)

일례로, 상기 R1 및 R2는 독립적으로 탄소수 2 내지 6의 알킬렌, 또는 탄소수 3 내지 5의 알킬렌기이고, 이 범위 내에서 내화학성 및 내마모성이 우수한 효과가 있다.For example, R 1 and R 2 are independently alkylene having 2 to 6 carbon atoms or alkylene group having 3 to 5 carbon atoms, and have excellent effects of chemical resistance and wear resistance within this range.

상기 n은 일례로 5 내지 40의 정수, 또는 10 내지 30의 정수이고, 이 범위 내에서 내화학성 및 내마모성이 우수한 효과가 있다.N is an integer of 5-40 or an integer of 10-30, for example, and there exists an effect excellent in chemical resistance and abrasion resistance within this range.

상기 화학식 1로 표시되는 코모노머는 일례로 하기 반응식 1과 같이, 1) 알칸디올과 디카르복실산을 축중합 반응시켜 폴리(알킬렌 디카르복실레이트)를 합성한 후, 2) 이렇게 합성된 폴리(알킬렌 디카르복실레이트)와 4-히드록시벤조산을 에스테르화 반응시켜 제조할 수 있다.The comonomer represented by Chemical Formula 1 is, for example, as shown in Scheme 1 below, 1) polycondensation reaction of alkanediol and dicarboxylic acid to synthesize poly (alkylene dicarboxylate), 2) thus synthesized It can be prepared by esterifying poly (alkylene dicarboxylate) and 4-hydroxybenzoic acid.

[반응식 1]Scheme 1

Figure PCTKR2016006590-appb-I000003
Figure PCTKR2016006590-appb-I000003

상기 2)의 에스테르화 반응은 또 다른 예로 폴리(알킬렌 디카르복실레이트)와 4-아세톡시벤조일 클로라이드를 반응시킨 다음, 생성물을 염기 촉매 하에서 가수분해시켜 아세톡시 기를 히드록시 기로 변환시키는 반응일 수 있다.The esterification reaction of 2) is another reaction of poly (alkylene dicarboxylate) and 4-acetoxybenzoyl chloride and then hydrolyzing the product under a base catalyst to convert acetoxy groups to hydroxy groups. Can be.

상기 4-아세톡시벤조일 클로라이드는 일례로 4-아세톡시벤조산을 클로리네이션(chlorination)시켜 제조할 수 있고, 상기 클로리네이션은 통상적으로 카르복실산을 클로리네이션시키는 방법인 경우 특별히 제한되지 않는다.The 4-acetoxybenzoyl chloride can be prepared by, for example, chlorination of 4-acetoxybenzoic acid, and the cloning is not particularly limited in the case of the method of normally cloning carboxylic acid. .

상기 축중합 반응 및 에스테르화 반응에 사용되는 촉매, 용매 및 기타 반응조건은 일반적으로 디올 화합물과 디카르복실산의 축중합 반응이나 에스테르화 반응에 사용되는 촉매, 용매 및 기타 반응조건인 경우 특별히 제한되지 않고, 필요에 따라 적절히 선택해서 사용할 수 있다.Catalysts, solvents and other reaction conditions used in the polycondensation reaction and esterification reaction are generally limited in the case of catalysts, solvents and other reaction conditions used in the condensation polymerization reaction or esterification reaction of diol compounds and dicarboxylic acids. Instead, it can select and use suitably as needed.

상기 코모노머는 일례로 상기 비스페놀계 모노머와 코모노머를 합한 전체 중량에 대하여 0.1 내지 19 중량%, 0.1 내지 15 중량%, 0.5 내지 10 중량%, 또는 0.5 내지 5 중량%로 포함될 수 있고, 이 범위 내에서 내화학성 및 내마모성이 우수한 효과가 있다.For example, the comonomer may be included in an amount of 0.1 to 19% by weight, 0.1 to 15% by weight, 0.5 to 10% by weight, or 0.5 to 5% by weight based on the total weight of the bisphenol-based monomer and the comonomer. It is effective in chemical resistance and wear resistance.

상기 화학식 1로 표시되는 코모노머는 일례로 주석 함유량이 10 질량ppm(원소로서) 이하, 또는 5 질량ppm(원소로서)이고, 이 경우 제조되는 코폴리카보네이트 수지의 열안정성, 특히 고온에서의 열안정성이 우수한 효과가 있다.For example, the comonomer represented by Chemical Formula 1 has a tin content of 10 mass ppm or less (as an element) or 5 mass ppm (as an element), and in this case, the thermal stability of the copolycarbonate resin produced, particularly at high temperatures Stability is excellent effect.

상기 주석 함유량은 일례로 상기 화학식 1로 표시되는 화합물을 포함하는 반응 혼합물을 인산 수용액 또는 고형 흡착제로 처리하여 달성할 수 있으나, 이에 제한되지 않는다.The tin content may be achieved by, for example, treating a reaction mixture including the compound represented by Chemical Formula 1 with an aqueous solution of phosphoric acid or a solid adsorbent, but is not limited thereto.

상기 인산 수용액 또는 고형 흡착제 처리 시 일례로 유기 상 또는 희석제로 염화메틸렌 등과 같은 유기용매를 사용할 수 있다.For example, an organic solvent such as methylene chloride may be used as the organic phase or the diluent when treating the aqueous phosphoric acid solution or the solid adsorbent.

상기 인산 수용액은 일례로 0.5 내지 40 질량%, 1.0 내지 10 질량%, 또는 2 내지 5 질량%일 수 있고, 이 범위 내에서 주석 화합물의 추출 효율 및 경제성이 우수하고, 환경 피해를 최소화하는 효과가 있다.The aqueous solution of phosphoric acid may be, for example, 0.5 to 40% by mass, 1.0 to 10% by mass, or 2 to 5% by mass. Within this range, the extraction efficiency and economic efficiency of the tin compound are excellent, and the effect of minimizing environmental damage is excellent. have.

상기 고형 흡착제는 주석 화합물을 흡착시킬 수 있는 고형 흡착제인 경우 특별히 제한되지 않고, 일례로 활성 백토; 산성 백토; 이온교환 수지; 킬레이트 수지; 활성탄; 실리카, 마그네시아, 알루미나 등으로 구성되는 복합 흡착제; 등일 수 있다.The solid adsorbent is not particularly limited in the case of a solid adsorbent capable of adsorbing tin compounds, for example, activated clay; Acidic clay; Ion exchange resins; Chelate resins; Activated carbon; Composite adsorbents composed of silica, magnesia, alumina and the like; And the like.

또 다른 예로, 상기 화학식 1로 표시되는 코모노머는 히드록시벤조산 함유량이 500 질량ppm 이하, 또는 100 질량ppm 이하이고, 이 경우 제조되는 코폴리카보네이트 수지의 열안정성, 특히 고온에서의 열안정성이 우수하고, 또한 코폴리카보네이트 수지의 계면 중합 시 세정 단계에 있어서 수상과 유기상과의 분리가 잘 되는 효과가 있다. As another example, the comonomer represented by Formula 1 has a hydroxybenzoic acid content of 500 mass ppm or less, or 100 mass ppm or less, and in this case, the thermal stability of the manufactured copolycarbonate resin is excellent, particularly at high temperature. In addition, there is an effect that separation of the aqueous phase and the organic phase in the washing step during the interfacial polymerization of the copolycarbonate resin.

또 다른 예로, 상기 화학식 1로 표시되는 코모노머는 히드록시벤조산 알킬에스테르 함유량이 1.0 질량% 이하, 또는 0.5 질량% 이하이고, 이 경우 제조되는 코폴리카보네이트 수지의 열안정성, 특히 고온에서의 열안정성이 우수하고, 또한 코폴리카보네이트 수지의 계면 중합 시 말단 정지제로 작용할 수 있는 히드록시벤조산 알킬에스테르에 의한 분자량 변동을 최소화 하는 효과가 있다.As another example, the comonomer represented by Formula 1 has a hydroxybenzoic acid alkyl ester content of 1.0% by mass or less, or 0.5% by mass or less, in which case the thermal stability of the copolycarbonate resin prepared, in particular, the thermal stability at high temperature This is excellent, and there is an effect of minimizing the molecular weight fluctuation by the hydroxybenzoic acid alkyl ester that can act as an end terminator during interfacial polymerization of the copolycarbonate resin.

상기 주석 함유량은 일례로 ICP-OES(inductively coupled plasma optical emission spectrometry) 장치를 이용하여 측정할 수 있고, 구체적인 예로 SII NanoTechnology사의 ICP-OES SPS-5100을 이용하여 JIS K0116에 의거하여 측정할 수 있다.The tin content may be measured using, for example, an inductively coupled plasma optical emission spectrometry (ICP-OES) device, and may be measured according to JIS K0116 using ICP-OES SPS-5100 manufactured by SII NanoTechnology.

상기 히드록시벤조산 및 히드록시벤조산 알킬에스테르 함유량은 일례로 HPLC(High-performance liquid chromatography) 장치를 이용하여 측정할 수 있고, 구체적인 예로 GL사이언스 ODS-3 컬럼을 이용하여, 컬럼 온도: 40℃, 용매: 0.5 질량% 인산 수용액과 아세토니트릴의 혼합액(용량 대비 1:2), 유속: 1.0 ml/분 조건 하에 히드록시벤조산 및 히드록시벤조산 알킬에스테르 표준 물질(Standard)의 검량선에 기초하여 측정할 수 있다.The hydroxybenzoic acid and the hydroxybenzoic acid alkyl ester content may be measured using, for example, a high-performance liquid chromatography (HPLC) apparatus. As a specific example, a GL science ODS-3 column may be used, and the column temperature is 40 ° C. : Mixed solution of 0.5 mass% phosphoric acid aqueous solution and acetonitrile (1: 2 to capacity), flow rate: 1.0 ml / min, based on a calibration curve of hydroxybenzoic acid and hydroxybenzoic acid alkyl ester standard. .

상기 비스페놀계 모노머는 일례로 비스(4-히드록시페닐)메탄, 비스(4-히드록시페닐)에테르, 비스(4-히드록시페닐)설폰, 비스(4-히드록시페닐)설폭사이드, 비스(4-히드록시페닐)설파이드, 비스(4-히드록시페닐)케톤, 1,1-비스(4-히드록시페닐)에탄, 2,2-비스(4-히드록시페닐)프로판 (비스페놀 A), 2,2-비스(4-히드록시페닐)부탄, 1,1-비스(4-히드록시페닐)시클로헥산 (비스페놀 Z), 2,2-비스(4-히드록시-3,5-디브로모페닐)프로판, 2,2-비스(4-히드록시-3,5-디클로로페닐)프로판, 2,2-비스(4-히드록시-3-브로모페닐)프로판, 2,2-비스(4-히드록시-3-클로로페닐)프로판, 2,2-비스(4-히드록시-3-메틸페닐)프로판, 2,2-비스(4-히드록시-3,5-디메틸페닐)프로판, 1,1-비스(4-히드록시페닐)-1-페닐에탄, 비스(4-히드록시페닐)디페닐메탄, α,ω-비스[3-(ο-히드록시페닐)프로필]폴리디메틸실록산으로 이루어진 군으로부터 선택된 1종 이상일 수 있고, 바람직하게는 비스페놀 A이며, 이 경우 수지의 유동성을 증가시키는 효과가 있다.Examples of the bisphenol monomers include bis (4-hydroxyphenyl) methane, bis (4-hydroxyphenyl) ether, bis (4-hydroxyphenyl) sulfone, bis (4-hydroxyphenyl) sulfoxide and bis ( 4-hydroxyphenyl) sulfide, bis (4-hydroxyphenyl) ketone, 1,1-bis (4-hydroxyphenyl) ethane, 2,2-bis (4-hydroxyphenyl) propane (bisphenol A), 2,2-bis (4-hydroxyphenyl) butane, 1,1-bis (4-hydroxyphenyl) cyclohexane (bisphenol Z), 2,2-bis (4-hydroxy-3,5-dibro Mophenyl) propane, 2,2-bis (4-hydroxy-3,5-dichlorophenyl) propane, 2,2-bis (4-hydroxy-3-bromophenyl) propane, 2,2-bis ( 4-hydroxy-3-chlorophenyl) propane, 2,2-bis (4-hydroxy-3-methylphenyl) propane, 2,2-bis (4-hydroxy-3,5-dimethylphenyl) propane, 1 With 1-bis (4-hydroxyphenyl) -1-phenylethane, bis (4-hydroxyphenyl) diphenylmethane, α, ω-bis [3- (ο-hydroxyphenyl) propyl] polydimethylsiloxaneIt may be at least one member selected from the group true luer, preferably from bisphenol A, in which case the effect of increasing the fluidity of the resin.

상기 비스페놀계 모노머는 일례로 비스페놀계 모노머 및 코모노머를 합한 전체 중량에 대하여 81 내지 99.9 중량%, 85 내지 99.9 중량%, 90 내지 99.5 중량%, 또는 95 내지 99.5 중량%이고, 이 범위 내에서 폴리카보네이트 수지의 본질적 특성이 우수한 효과가 있다.The bisphenol-based monomer is, for example, 81 to 99.9% by weight, 85 to 99.9% by weight, 90 to 99.5% by weight, or 95 to 99.5% by weight relative to the total weight of the bisphenol-based monomers and comonomers, within this range Intrinsic properties of the carbonate resin has an excellent effect.

상기 카보네이트 전구체는 일례로 하기 화학식 2로 표시되는 화합물일 수 있고, 이 범위 내에서 폴리카보네이트 수지의 본질적 특성을 부여하는 효과가 있다.The carbonate precursor may be, for example, a compound represented by the following Chemical Formula 2, and has an effect of imparting essential properties of the polycarbonate resin within this range.

[화학식 2] [Formula 2]

Figure PCTKR2016006590-appb-I000004
Figure PCTKR2016006590-appb-I000004

(X1, X2는 독립적으로 탄소수 할로겐, 할로알킬기, 할로사이클로알킬기, 할로아릴기, 알콕시기 또는 할로알콕시기이다.)(X 1 , X 2 are independently halogen, haloalkyl group, halocycloalkyl group, haloaryl group, alkoxy group or haloalkoxy group.)

또 다른 예로, 상기 카보네이트 전구체는 디메틸 카보네이트, 디에틸 카보네이트, 디부틸 카보네이트, 디시클로헥실 카보네이트, 디페닐 카보네이트, 디토릴 카보네이트, 비스(클로로페닐) 카보네이트, 디-m-크레실 카보네이트, 디나프틸 카보네이트, 비스(디페닐) 카보네이트, 포스겐, 트리포스겐, 디포스겐, 브로모포스겐 및 비스할로포르메이트로 이루어진 군으로부터 선택된 1종 이상일 수 있고, 바람직하게는 트리포스겐 또는 포스겐이며, 이 경우 폴리카보네이트 수지의 본질적 특성을 부여하는 효과가 있다.In another example, the carbonate precursor is dimethyl carbonate, diethyl carbonate, dibutyl carbonate, dicyclohexyl carbonate, diphenyl carbonate, ditoryl carbonate, bis (chlorophenyl) carbonate, di-m-cresyl carbonate, dinaphthyl Carbonate, bis (diphenyl) carbonate, phosgene, triphosgene, diphosgene, bromophosgene and bishaloformate, and may be at least one selected from the group consisting of triphosgene or phosgene, in which case polycarbonate There is an effect of imparting essential properties of the resin.

상기 카보네이트 전구체는 일례로 상기 비스페놀계 모노머와 코모노머를 합한 전체 중량 100 중량부를 기준으로 10 내지 150 중량부, 30 내지 100 중량부, 또는 40 내지 70 중량부일 수 있고, 이 범위 내에서 폴리카보네이트 수지의 본질적 특성이 우수한 효과가 있다.The carbonate precursor may be, for example, 10 to 150 parts by weight, 30 to 100 parts by weight, or 40 to 70 parts by weight based on 100 parts by weight of the total weight of the bisphenol-based monomer and comonomer, and within this range, a polycarbonate resin The intrinsic properties of have excellent effects.

상기 코폴리카보네이트는 일례로 분자량 조절제를 더 포함하여 중합된 것일 수 있다.The copolycarbonate may be polymerized by further including, for example, a molecular weight regulator.

상기 분자량 조절제는 일례로 모노-알킬페놀일 수 있다.The molecular weight modifier may be, for example, mono-alkylphenol.

상기 모노-알킬페놀은 일례로 p-tert-부틸페놀, p-쿠밀페놀, 데실페놀, 도데실페놀, 테트라데실페놀, 헥사데실페놀, 옥타데실페놀, 에이코실페놀, 도코실페놀 및 트리아콘틸페놀로 이루어진 군으로부터 선택된 1종 이상이고, 바람직하게는 para-tert-부틸페놀이며, 이 경우 분자량 조절 효과가 크다.The mono-alkylphenols are, for example, p-tert-butylphenol, p-cumylphenol, decylphenol, dodecylphenol, tetradecylphenol, hexadecylphenol, octadecylphenol, ecosylphenol, docosylphenol and triacontyl. It is 1 or more types chosen from the group which consists of phenols, Preferably it is para-tert- butylphenol, In this case, a molecular weight control effect is large.

상기 분자량 조절제는 일례로 상기 비스페놀계 모노머와 코모노머를 합한 전체 중량 100 중량부를 기준으로 0.1 내지 10 중량부, 0.1 내지 6 중량부, 또는 1 내지 5 중량부일 수 있고, 이 범위 내에서 타겟(target) 분자량을 얻을 수 있다.The molecular weight modifier may be, for example, 0.1 to 10 parts by weight, 0.1 to 6 parts by weight, or 1 to 5 parts by weight based on 100 parts by weight of the total weight of the bisphenol-based monomer and the comonomer, and may be a target within this range. ) Molecular weight can be obtained.

상기 코폴리카보네이트 수지는 일례로 중량평균분자량이 10,000 내지 50,000 g/mol, 25,000 내지 45,000 g/mol, 또는 20,000 내지 40,000 g/mol일 수 있고, 이 범위 내에서 내화학성과 내마모성이 우수한 효과가 있다.For example, the copolycarbonate resin may have a weight average molecular weight of 10,000 to 50,000 g / mol, 25,000 to 45,000 g / mol, or 20,000 to 40,000 g / mol, and has excellent chemical resistance and wear resistance within this range. .

상기 코폴리카보네이트 수지는 일례로 ASTM D543 방법에 의거한 20 wt% HCl 수용액과 168 시간 접촉한 후의 무게 감소량이 10 중량%이고, 이 범위 내에서 내화학성이 우수한 효과가 있다.The copolycarbonate resin, for example, has a weight loss amount of 10% by weight after contact with an aqueous 20 wt% HCl solution according to ASTM D543 method for 168 hours, and has excellent chemical resistance within this range.

상기 코폴리카보네이트 수지는 일례로 ASTM D543 방법에 의거하여 메탄올과 168 시간 접촉한 후의 무게 감소량이 10 중량%, 바람직하게는 3 중량% 이하이고, 이 범위 내에서 내화학성이 우수한 효과가 있다.The copolycarbonate resin is, for example, 10% by weight, preferably 3% by weight or less, after contact with methanol for 168 hours based on ASTM D543 method, and has excellent chemical resistance within this range.

본 기재의 무게 감소량(%)은 ((접촉 전 무게 - 접촉 후 무게)/접촉 전 무게) X 100을 의미한다.% Weight reduction of the present description means ((weight before contact-weight after contact) / weight before contact) X 100.

상기 코폴리카보네이트 수지는 일례로 ASTM D3363 방법에 의한 내마모성이 1B 이상, 바람직하게는 HB 이상이고, 이 범위 내에서 고 내마모성이 요구되는 제품에 적용 가능한 효과가 있다.The copolycarbonate resin is, for example, wear resistance according to the ASTM D3363 method is 1B or more, preferably HB or more, there is an effect that can be applied to products that require high wear resistance within this range.

본 기재의 코폴리카보네이트 수지 조성물은 상기 코폴리카보네이트 수지 100 중량부, 디포스파이트 화합물 0.005 내지 0.5 중량부, 지환식 에폭시 화합물 0.001 내지 0.5 중량부 및 변성 실리콘 0.01 내지 1 중량부를 포함하는 것을 특징으로 한다.The copolycarbonate resin composition of the present disclosure is characterized in that it comprises 100 parts by weight of the copolycarbonate resin, 0.005 to 0.5 parts by weight of the diphosphite compound, 0.001 to 0.5 parts by weight of alicyclic epoxy compound and 0.01 to 1 part by weight of modified silicone. .

상기 디포스파이트 화합물은 일례로 비스(2,4-디쿠밀페닐)펜타에리쓰리톨 디포스파이트이고, 구체적인 예로, 잔류 나트륨 성분이 1 질량ppm 이하인 Dover Chemical사의 Doverphos S-9228PC일 수 있으며, 이 경우 고온 성형 시 열안정성이 우수하고, 광선 투과율, 휘도 및 내후성이 뛰어난 효과가 있다.The diphosphite compound is, for example, bis (2,4-dicumylphenyl) pentaerythritol diphosphite, and, for example, may be Doverphos S-9228PC manufactured by Dover Chemical, having a residual sodium component of 1 mass ppm or less, in this case, high temperature. It has an excellent thermal stability during molding and excellent light transmittance, brightness and weather resistance.

상기 지환식 에폭시 화합물은 일례로 3,4-에폭시시클로헥세닐메틸-3',4'-에폭시시클로헥센카르복실레이트, 2,2-비스(이이드록시메틸)-1-부탄올의 1,2-에폭시-4-(2-옥시라닐)시클로헥산 부가물 및 이들의 혼합일 수 있고, 구체적인 예로, 다이셀 화학 공업 주식회사의 2021P, EHPE3150 또는 EHPE3150CE일 수 있다.The alicyclic epoxy compound is, for example, 1,2 of 3,4-epoxycyclohexenylmethyl-3 ', 4'-epoxycyclohexenecarboxylate and 2,2-bis (idoxymethyl) -1-butanol. -Epoxy-4- (2-oxyranyl) cyclohexane adducts and mixtures thereof, specifically 2021P, EHPE3150 or EHPE3150CE from Daicel Chemical Industries, Ltd.

상기 변성 실리콘은 일례로 실리콘 화합물에 메톡시기, 비닐기 및 페닐기 중 적어도 1종의 기가 도입된 관능기 함유 변성 실리콘 화합물이고, 바람직하게는 페닐기, 메톡시기 및 비닐기를 갖는 오르가노폴리실록산이며, 구체적인 예로, 신에츠 화학 공업 주식회사의 KR511일 수 있고, 이 경우 성형시의 열안정성을 향상시키는 효과가 있다.The modified silicone is, for example, a functional group-containing modified silicone compound in which at least one group of methoxy group, vinyl group and phenyl group is introduced into the silicone compound, preferably organopolysiloxane having a phenyl group, methoxy group and vinyl group. It may be KR511 of Shin-Etsu Chemical Co., Ltd., in which case there is an effect of improving the thermal stability during molding.

본 기재의 코폴리카보네이트 수지의 제조방법은 비스페놀계 모노머, 하기 화학식 1로 표시되는 코모노머 및 카보네이트 전구체를 포함하여 계면중합시키는 단계를 포함하는 것을 특징으로 한다.Method for producing a copolycarbonate resin of the present substrate is characterized in that it comprises a step of interfacial polymerization including a bisphenol-based monomer, a comonomer represented by the formula (1) and a carbonate precursor.

[화학식 1][Formula 1]

Figure PCTKR2016006590-appb-I000005
Figure PCTKR2016006590-appb-I000005

(상기 R1 및 R2는 독립적으로 탄소수 1 내지 10의 알킬렌이고, 상기 n은 1 내지 50의 정수이다)(The R 1 and R 2 are independently alkylene having 1 to 10 carbon atoms, n is an integer of 1 to 50)

일례로, 상기 R1 및 R2는 독립적으로 탄소수 2 내지 6의 알킬렌 또는 탄소수 3 내지 5의 알킬렌기이고, 이 범위 내에서 내화학성 및 내마모성이 우수한 효과가 있다.For example, R 1 and R 2 are independently an alkylene having 2 to 6 carbon atoms or an alkylene group having 3 to 5 carbon atoms, and have excellent effects of chemical resistance and wear resistance within this range.

상기 n은 일례로 5 내지 40의 정수 또는 10 내지 30의 정수이고, 이 범위 내에서 내화학성 및 내마모성이 우수한 효과가 있다.N is an integer of 5-40 or an integer of 10-30, for example, and there exists an effect excellent in chemical resistance and abrasion resistance within this range.

상기 계면중합은 일례로 상압과 낮은 온도에서 중합 반응이 가능하며 분자량 조절이 용이한 효과가 있다.The interfacial polymerization can be polymerized at atmospheric pressure and low temperature, for example, and has an effect of easily controlling the molecular weight.

상기 계면중합은 일례로 산결합제, 유기용매 및 반응촉진제 중 1 이상을 더 포함하여 실시될 수 있다.The interfacial polymerization may be carried out by further including at least one of an acid binder, an organic solvent and a reaction accelerator.

상기 계면중합은 일례로 선중합(pre-polymerization) 후 커플링제를 투입한 다음, 다시 중합시키는 단계를 포함할 수 있고, 이 경우 고분자량의 코폴리카보네이트 수지를 얻을 수 있다.For example, the interfacial polymerization may include a step of prepolymerization, a coupling agent, and then polymerization again. In this case, a high molecular weight copolycarbonate resin may be obtained.

상기 계면중합에 사용되는 기타 물질들은 폴리카보네이트의 중합에 사용될 수 있는 물질인 경우 특별히 제한되지 않고, 그 사용량도 필요에 따라 조절할 수 있다.The other materials used for the interfacial polymerization are not particularly limited when the materials can be used for the polymerization of polycarbonate, and the amount of the materials used may be adjusted as necessary.

상기 산결합제는 일례로 수산화나트륨, 수산화칼륨 등의 알칼리금속 수산화물 또는 피리딘 등의 아민 화합물일 수 있다. The acid binder may be, for example, an alkali metal hydroxide such as sodium hydroxide or potassium hydroxide, or an amine compound such as pyridine.

상기 유기용매는 통상 폴리카보네이트의 중합에 사용되는 용매인 경우 특별히 제한되지 않으며, 일례로 메틸렌클로라이드, 클로로벤젠 등의 할로겐화 탄화수소일 수 있다. The organic solvent is not particularly limited in the case of a solvent usually used for polymerization of polycarbonate, and may be, for example, a halogenated hydrocarbon such as methylene chloride and chlorobenzene.

상기 계면중합은 일례로 반응촉진을 위해 트리에틸아민, 테트라-n-부틸암모늄브로마이드, 테트라-n-부틸포스포늄브로마이드 등의 3 차 아민 화합물, 4 차 암모늄 화합물, 4 차 포스포늄 화합물 등과 같은 반응촉진제가 더 사용될 수 있다. The interfacial polymerization is, for example, reactions such as tertiary amine compounds such as triethylamine, tetra-n-butylammonium bromide, tetra-n-butylphosphonium bromide, quaternary ammonium compounds, and quaternary phosphonium compounds to promote reaction. Accelerators may be used further.

상기 계면중합의 반응온도는 일례로 0 내지 40 ℃, 반응시간은 일례로 10 분 내지 5 시간이며, 반응 중 pH는 일례로 9 이상 또는 11 이상으로 유지하는 것이 바람직할 수 있다.The reaction temperature of the interfacial polymerization is, for example, 0 to 40 ℃, the reaction time is for example 10 minutes to 5 hours, the pH of the reaction may be preferably maintained at 9 or more or 11 or more, for example.

상기 계면중합은 일례로 분자량 조절제를 더 포함하여 실시할 수 있는데, 이를 중합개시 전, 중합개시 중 또는 중합개시 후에 투입할 수 있다.The interfacial polymerization may be carried out by further including, for example, a molecular weight regulator, which may be added before the start of the polymerization, during the start of the polymerization or after the start of the polymerization.

본 기재의 성형품은 본 기재의 코폴리카보네이트 수지를 포함하는 것을 특징으로 한다.The molded article of the present disclosure is characterized by containing the copolycarbonate resin of the present disclosure.

상기 성형품은 일례로 사출 성형품일 수 있다.The molded article may be, for example, an injection molded article.

상기 성형품은 일례로 산화방지제, 열안정제, 광안정화제, 가소제, 대전방지제, 핵제, 난연제, 활제, 충격보강제, 형광증백제, 자외선흡수제, 안료 및 염료로 이루어진 군으로부터 선택된 1종 이상을 더 포함할 수 있다.The molded article may further include one or more selected from the group consisting of, for example, antioxidants, heat stabilizers, light stabilizers, plasticizers, antistatic agents, nucleating agents, flame retardants, lubricants, impact modifiers, fluorescent brighteners, ultraviolet absorbers, pigments and dyes. Can be.

상기 성형품의 제조방법은 일례로 본 기재의 코폴리카보네이트 수지와 산화방지제 등과 같은 첨가제를 믹서를 이용하여 잘 혼합한 후에, 이 혼합물을 압출기로 압출성형하여 펠릿으로 제조하고, 이 펠릿을 건조시킨 다음 사출성형기로 사출하는 단계를 포함할 수 있다.The method for producing the molded article is, for example, after mixing the copolycarbonate resin and the additives, such as antioxidants of the present invention well using a mixer, the mixture is extruded into an extruder to produce a pellet, and then dried It may include the step of injection into an injection molding machine.

이하, 본 기재의 이해를 돕기 위하여 바람직한 실시예를 제시하나, 하기 실시예는 본 기재를 예시하는 것일 뿐 본 기재의 범주 및 기술사상 범위 내에서 다양한 변경 및 수정이 가능함은 당업자에게 있어서 명백한 것이며, 이러한 변형 및 수정이 첨부된 특허청구범위에 속하는 것도 당연한 것이다.Hereinafter, preferred examples are provided to help the understanding of the present disclosure, but the following examples are merely exemplified by the present disclosure, and it is obvious to those skilled in the art that various changes and modifications can be made within the scope and spirit of the present disclosure. It is natural that such variations and modifications fall within the scope of the appended claims.

[실시예]EXAMPLE

실시예 1Example 1

<변성 폴리(알킬렌 디카르복실레이트) 코모노머의 제조><Preparation of modified poly (alkylene dicarboxylate) comonomer>

평균 Mn이 2,000(n=10)인 폴리(1,4-부틸렌 아디페이트)와 4-히드록시벤조산을 에스테르화 반응시켜 4-히드록시벤조산 변성 폴리(부틸렌 아디페이트)를 제조하였다.4-hydroxybenzoic acid modified poly (butylene adipate) was prepared by esterifying poly (1,4-butylene adipate) having an average Mn of 2,000 (n = 10) with 4-hydroxybenzoic acid.

제조된 4-히드록시벤조산 변성 폴리(부틸렌 아디페이트)의 구조는 1H NMR 및 13C NMR을 통해 확인하였다.The structure of the prepared 4-hydroxybenzoic acid modified poly (butylene adipate) was confirmed by 1 H NMR and 13 C NMR.

<코폴리카보네이트 수지의 제조><Production of Copolycarbonate Resin>

중합 반응기에 물 2044g, NaOH 140g, BPA(bisphenol A) 225.04g(97 중량%에 해당함)을 넣고, N2 분위기 하에 혼합하여 녹였다. 여기에 PTBP(para-tert butylphenol) 4.6g과 앞서 제조된 4-히드록시벤조산 변성 폴리(부틸렌 아디페이트) 6.96g(3 중량%에 해당함)을 MC(methylene chloride)로 용해하여 넣어주었다. 그 다음 TPG(triphosgene) 128g을 MC에 녹여 pH를 11 이상으로 유지시켜 주면서 1 시간 동안 투입하여 반응시킨 다음 10 분 뒤에 TEA(triethylamine) 46g을 넣어 커플링(coupling) 반응을 시켰다. 총 반응시간 1시간 20분이 지난 다음 pH를 4로 낮추어 TEA를 제거하였고, 증류수로 3회 세척하여 생성된 중합체의 pH를 6~7 중성으로 맞추었다. 이렇게 얻은 중합체를 메탄올과 헥산 혼합용액에서 재침전시켜 수득한 다음, 이를 120 ℃에서 건조하여 최종 코폴리카보네이트 수지를 얻었다. 2044 g of water, 140 g of NaOH, and 225.04 g (corresponding to 97 wt%) of BPA (bisphenol A) were added to the polymerization reactor, and the mixture was dissolved under N 2 atmosphere. Here, 4.6 g of PTBP (para-tert butylphenol) and 6.96 g (corresponding to 3% by weight) of 4-hydroxybenzoic acid-modified poly (butylene adipate) prepared above were dissolved and dissolved in MC (methylene chloride). Then, 128 g of TPG (triphosgene) was dissolved in MC, and the pH was maintained at 11 or more. The reaction was carried out for 1 hour, and after 10 minutes, 46 g of TEA (triethylamine) was added for a coupling reaction. After 1 hour and 20 minutes of total reaction time, the pH was lowered to 4 to remove TEA, and the resulting polymer was washed three times with distilled water to adjust the pH of the produced polymer to 6-7 neutral. The polymer thus obtained was obtained by reprecipitation in a mixed solution of methanol and hexane and then dried at 120 ° C. to obtain a final copolycarbonate resin.

수득한 코폴리카보네이트 수지는 PC 스텐다드(Standard)를 이용한 GPC로 분자량을 측정하여 중량평균분자량이 29,700 g/mol인 것을 확인하였다.The obtained copolycarbonate resin measured molecular weight by GPC using PC standard (Standard) to confirm that the weight average molecular weight is 29,700 g / mol.

<사출시편의 제조>Preparation of Injection Specimen

제조된 코폴리카보네이트 수지 100 중량부에 트리스(2,4-디-tert-부틸페닐)포스파이트 0.050 중량부, 옥타데실-3-(3,5-디-tert-부틸-4-히드록시페닐)프로피오네이트를 0.010 중량부, 펜타에리스리톨테트라스테아레이트를 0.030 중량부 첨가하여, 벤트 부착 HAAK Mini CTW를 사용하여 펠릿화한 후, HAAK Minijet 사출성형기를 사용하여 실린더 온도 300 ℃, 금형온도 120 ℃로 사출성형하여 Izod 시편과, Disk(1.5 mm height, 40 mm diameter)를 사용하여 Haze 시편을 제조하였다.0.050 parts by weight of tris (2,4-di-tert-butylphenyl) phosphite and octadecyl-3- (3,5-di-tert-butyl-4-hydroxyphenyl) in 100 parts by weight of the prepared copolycarbonate resin After adding 0.010 parts by weight of propionate and 0.030 parts by weight of pentaerythritol tetrastearate, pelletizing it with a vented HAAK Mini CTW, and using a HAAK Minijet injection molding machine, a cylinder temperature of 300 ° C. and a mold temperature of 120 ° C. Haze specimens were prepared by injection molding with Izod specimens and Disk (1.5 mm height, 40 mm diameter).

실시예 2Example 2

상기 실시예 1에서 코모노머를 11.6 g(5 중량%에 해당함) 및 비스페놀 A를 220.4 g(95 중량%에 해당함)으로 사용한 것을 제외하고는, 상기 실시예 1과 동일한 방법으로 코폴리카보네이트 및 이의 사출시편을 제조하였다.Except for using comonomer 11.6 g (corresponding to 5% by weight) and bisphenol A in 220.4 g (corresponding to 95% by weight) in Example 1, copolycarbonate and its Injection specimens were prepared.

수득한 코폴리카보네이트 수지는 PC 스텐다드(Standard)를 이용한 GPC로 분자량을 측정하여 중량평균분자량이 29,800 g/mol인 것을 확인하였다.The obtained copolycarbonate resin measured molecular weight by GPC using PC standard (Standard) to confirm that the weight average molecular weight is 29,800 g / mol.

실시예 3Example 3

상기 실시예 1에서 코모노머를 23.2 g(10 중량%에 해당함) 및 비스페놀을 208.8 g(90 중량%에 해당함)으로 사용한 것을 제외하고는, 상기 실시예 1과 동일한 방법으로 코폴리카보네이트 및 이의 사출시편을 제조하였다.Copolycarbonate and its injection in the same manner as in Example 1, except that 23.2 g (corresponding to 10% by weight) of comonomer and 208.8 g (corresponding to 90% by weight) of bisphenol was used in Example 1. Specimen was prepared.

수득한 코폴리카보네이트 수지는 PC 스텐다드(Standard)를 이용한 GPC로 분자량을 측정하여 중량평균분자량이 29,600 g/mol인 것을 확인하였다.The obtained copolycarbonate resin was measured by GPC using PC standard (Standard) to determine the weight average molecular weight of 29,600 g / mol.

비교예 1Comparative Example 1

상기 실시예 1에서 코모노머를 사용하지 않는 것을 제외하고는, 상기 실시예 1과 동일한 방법으로 폴리카보네이트 및 이의 사출시편을 제조하였다.Except not using a comonomer in Example 1, polycarbonate and an injection specimen thereof was prepared in the same manner as in Example 1.

수득한 코폴리카보네이트 수지는 PC 스텐다드(Standard)를 이용한 GPC로 분자량을 측정하여 중량평균분자량이 29,700 g/mol인 것을 확인하였다.The obtained copolycarbonate resin measured molecular weight by GPC using PC standard (Standard) to confirm that the weight average molecular weight is 29,700 g / mol.

비교예 2Comparative Example 2

상기 실시예 1에서 코모노머를 46.4g(20중량%에 해당함) 및 비스페놀 A를 185.6 g(80중량%에 해당함)으로 사용한 것을 제외하고는, 상기 실시예 1과 동일한 방법으로 코폴리카보네이트 및 이의 사출시편을 제조하였다.In Example 1, except that 46.4g (corresponding to 20% by weight) of the comonomer and 185.6g (corresponding to 80% by weight) of bisphenol A, the copolycarbonate and the same method as in Example 1 Injection specimens were prepared.

수득한 코폴리카보네이트 수지는 PC 스텐다드(Standard)를 이용한 GPC로 분자량을 측정하여 중량평균분자량이 29,900 g/mol인 것을 확인하였다.The obtained copolycarbonate resin measured molecular weight by GPC using PC standard (Standard) to confirm that the weight average molecular weight is 29,900 g / mol.

[시험예][Test Example]

상기 실시예 1~3 및 비교예 1~2에서 제조된 사출시편의 특성을 하기의 방법으로 측정하였고, 그 결과를 하기의 표 1에 나타내었다.The properties of the injection specimens prepared in Examples 1 to 3 and Comparative Examples 1 and 2 were measured by the following method, and the results are shown in Table 1 below.

* 내화학성: ASTM D543 방법에 의거하여 168시간 용매를 접촉하여 무게 감소량을 측정하였다(평가 기준: ◎ - Excellent(1~3wt% 감소), ○ - Good(3~10%), △ - Poor(10wt% 이상). HCl concentration: 20 %, NaOH concentration: 1 %* Chemical resistance: The weight loss was measured by contacting the solvent for 168 hours according to ASTM D543 method (Evaluation criteria: ◎-Excellent (1 ~ 3wt% reduction), ○-Good (3-10%), △-Poor ( HCl concentration: 20%, NaOH concentration: 1%

* 내마모성: ASTM D3363 방법에 의거하여 측정하였다.* Wear resistance: measured according to ASTM D3363 method.

* 충격강도(J/m): ASTM D256(1/8inch, Notched Izod)에 의거하여 23℃에서 측정하였다.* Impact strength (J / m): measured at 23 ° C based on ASTM D256 (1/8 inch, Notched Izod).

* 중량평균분자량(g/mol): Agilent 1200 series를 이용, PC standard로 검량하여 측정하였다.* Weight average molecular weight (g / mol): Agilent 1200 series was measured using a PC standard calibration.

실시예Example 비교예Comparative example 1One 22 33 1One 22 Co-monomerCo-monomer wt%wt% 33 55 1010 2020 내화학성(용매)Chemical resistance (solvent) HCIHCI NaOHNaOH MeOHMeOH TolueneToluene 내마모성Wear resistance 1B1B 1B1B HBHB 2B2B HBHB 충격강도Impact strength j/mj / m 870870 870870 860860 880880 600600

상기 표 1에 나타낸 바와 같이, 본 기재의 코폴리카보네이트 수지(실시예 1 내지 3)는 종래의 코폴리카보네이트 수지(비교예 1)나 화학식 1의 코모노머가 과량 사용된 코폴리카보네이트 수지(비교예 2)와 비교하여 충격강도의 감소 없이 내화학성 및 내마모성이 향상됨을 확인할 수 있었다.As shown in Table 1, the copolycarbonate resins (Examples 1 to 3) of the present disclosure are conventional copolycarbonate resins (Comparative Example 1) or copolycarbonate resins in which an excessive amount of the comonomer of Formula 1 is used (compared to Compared with Example 2) it was confirmed that the chemical resistance and wear resistance is improved without reducing the impact strength.

참조 실시예 1 내지 3Reference Examples 1 to 3

상기 실시예 1에서 수득한 4-히드록시벤조산 변성 폴리(부틸렌 아디페이트)를 포함하는 반응 혼합물을 후처리 할 때, 유기층 용매 또는 희석제로 염화메틸렌을 사용하고 3.5 질량% 인산 수용액으로 불순물을 추출하는 공정 또는 실리카 마그네시아계 흡착제(수택화학공업사, 미즈카라이프 F-2G)로 흡착처리하는 공정을 거친 4-히드록시벤조산 변성 폴리(부틸렌 아디페이트) 공단량체를 상기 실시예 1 내지 3과 동일한 방법으로 코폴리카보네이트 수지의 제조에 사용하는 경우 최종 제조된 시편의 황색도(Yellow Index)의 변화량(△YI)이 유의미한 정도로 감소하는 것을 확인할 수 있었다.When working up the reaction mixture containing 4-hydroxybenzoic acid-modified poly (butylene adipate) obtained in Example 1, methylene chloride was used as an organic layer solvent or diluent and impurities were extracted with a 3.5 mass% phosphoric acid aqueous solution. 4-hydroxybenzoic acid-modified poly (butylene adipate) comonomers subjected to a process of adsorbing with a silica magnesia-based adsorbent (Mizuka Life, F-2G) and the same as in Examples 1 to 3 When used in the production of copolycarbonate resin by the method it was confirmed that the amount of change (△ YI) of the yellowness (△ Yellow Index) of the final prepared specimens decreased to a significant extent.

참조 실시예 4 내지 6Reference Examples 4-6

상기 실시예 1에서 수득한 코폴리카보네이트 수지 100 중량부, 비스(2,4-디쿠밀페닐)펜타에리쓰리톨 디포스파이트(Dover Chemical사, Doverphos S-9228PC) 0.02 중량부, 3,4-에폭시시클로헥세닐메틸-3',4'-에폭시시클로헥센카르복실레이트(다이셀 화학 공업 주식회사 제조, 2021P) 0.02 중량부, 및 페닐기, 메톡시기 및 비닐기를 갖는 오르가노폴리실록산(신에츠 화학 공업 주식회사 제조, KR511) 0.1 중량부를, 상기 실시예 1의 <사출시편의 제조>에서 사용한 방법으로 사출하여 물성 시편을 제조하였고, 이 물성 시편을 가지고 체류 성형 및 85 ℃에서 습도 95%RH의 환경 하에 500 시간 방치하는 가혹한 내습열 시험을 한 결과 변색이 적고 크랙이 발생하지 않는 것을 확인할 수 있었다.100 parts by weight of copolycarbonate resin obtained in Example 1, 0.02 parts by weight of bis (2,4-dicumylphenyl) pentaerythritol diphosphite (Doverphos S-9228PC), 3,4-epoxy Organopolysiloxane (Shin-Etsu Chemical Co., Ltd. product) which has 0.02 weight part of cyclohexenyl methyl-3 ', 4'- epoxycyclohexene carboxylate (made by Daicel Chemical Industry Co., Ltd., 2021P) and a phenyl group, a methoxy group, and a vinyl group. KR511) 0.1 part by weight was injected by the method used in <Production of Injection Specimen> of Example 1 to prepare a physical specimen, and the specimen was subjected to retention molding and left for 500 hours under an environment of 95% RH with 85 ° C humidity. As a result of the severe heat and humidity test, it was confirmed that there is little discoloration and cracks do not occur.

Claims (20)

비스페놀계 모노머, 하기 화학식 1로 표시되는 코모노머 및 카보네이트 전구체를 포함하여 중합되고, 상기 코모노머가 상기 비스페놀계 모노머와 코모노머를 합한 전체 중량에 대하여 0.1 내지 19 중량%인 것을 특징으로 하는It is polymerized including a bisphenol-based monomer, a comonomer represented by the following formula (1) and a carbonate precursor, characterized in that the comonomer is 0.1 to 19% by weight based on the total weight of the bisphenol-based monomer and comonomer 코폴리카보네이트 수지.Copolycarbonate resin. [화학식 1][Formula 1]
Figure PCTKR2016006590-appb-I000006
Figure PCTKR2016006590-appb-I000006
(상기 R1 및 R2는 독립적으로 탄소수 1 내지 10의 알킬렌이고, 상기 n은 1 내지 50의 정수이다)(The R 1 and R 2 are independently alkylene having 1 to 10 carbon atoms, n is an integer of 1 to 50)
제1항에 있어서,The method of claim 1, 상기 카보네이트 전구체는 상기 비스페놀계 모노머와 코모노머를 합한 전체 중량 100 중량부를 기준으로 10 내지 150 중량부로 포함되는 것을 특징으로 하는The carbonate precursor is characterized in that it comprises 10 to 150 parts by weight based on 100 parts by weight of the total weight of the bisphenol-based monomers and comonomers 코폴리카보네이트 수지.Copolycarbonate resin. 제 1항에 있어서, The method of claim 1, 상기 비스페놀계 모노머는 비스(4-히드록시페닐)메탄, 비스(4-히드록시페닐)에테르, 비스(4-히드록시페닐)설폰, 비스(4-히드록시페닐)설폭사이드, 비스(4-히드록시페닐)설파이드, 비스(4-히드록시페닐)케톤, 1,1-비스(4-히드록시페닐)에탄, 2,2-비스(4-히드록시페닐)프로판 (비스페놀 A), 2,2-비스(4-히드록시페닐)부탄, 1,1-비스(4-히드록시페닐)시클로헥산 (비스페놀 Z), 2,2-비스(4-히드록시-3,5-디브로모페닐)프로판, 2,2-비스(4-히드록시-3,5-디클로로페닐)프로판, 2,2-비스(4-히드록시-3-브로모페닐)프로판, 2,2-비스(4-히드록시-3-클로로페닐)프로판, 2,2-비스(4-히드록시-3-메틸페닐)프로판, 2,2-비스(4-히드록시-3,5-디메틸페닐)프로판, 1,1-비스(4-히드록시페닐)-1-페닐에탄, 비스(4-히드록시페닐)디페닐메탄, α,ω-비스[3-(ο-히드록시페닐)프로필]폴리디메틸실록산으로 이루어진 군으로부터 선택된 1종 이상인 것을 특징으로 하는The bisphenol monomers include bis (4-hydroxyphenyl) methane, bis (4-hydroxyphenyl) ether, bis (4-hydroxyphenyl) sulfone, bis (4-hydroxyphenyl) sulfoxide, bis (4- Hydroxyphenyl) sulfide, bis (4-hydroxyphenyl) ketone, 1,1-bis (4-hydroxyphenyl) ethane, 2,2-bis (4-hydroxyphenyl) propane (bisphenol A), 2, 2-bis (4-hydroxyphenyl) butane, 1,1-bis (4-hydroxyphenyl) cyclohexane (bisphenol Z), 2,2-bis (4-hydroxy-3,5-dibromophenyl Propane, 2,2-bis (4-hydroxy-3,5-dichlorophenyl) propane, 2,2-bis (4-hydroxy-3-bromophenyl) propane, 2,2-bis (4- Hydroxy-3-chlorophenyl) propane, 2,2-bis (4-hydroxy-3-methylphenyl) propane, 2,2-bis (4-hydroxy-3,5-dimethylphenyl) propane, 1,1 -Bis (4-hydroxyphenyl) -1-phenylethane, bis (4-hydroxyphenyl) diphenylmethane, α, ω-bis [3- (ο-hydroxyphenyl) propyl] polydimethylsiloxane At least one member selected from the group 코폴리카보네이트 수지.Copolycarbonate resin. 제 1항에 있어서, The method of claim 1, 상기 카보네이트 전구체는 하기 화학식 2The carbonate precursor is represented by the formula [화학식 2][Formula 2]
Figure PCTKR2016006590-appb-I000007
Figure PCTKR2016006590-appb-I000007
(X1, X2는 독립적으로 탄소수 할로겐, 할로알킬기, 할로사이클로알킬기, 할로아릴기, 알콕시기 또는 할로알콕시기이다)로 표시되는 화합물인 것을 특징으로 하는(X 1 , X 2 is independently a compound represented by halogen, haloalkyl group, halocycloalkyl group, haloaryl group, alkoxy group or haloalkoxy group) 코폴리카보네이트 수지.Copolycarbonate resin.
제 1항에 있어서, The method of claim 1, 상기 코폴리카보네이트는 분자량 조절제를 더 포함하는 것을 특징으로 하는The copolycarbonate further comprises a molecular weight modifier 코폴리카보네이트 수지.Copolycarbonate resin. 제 5항에 있어서, The method of claim 5, 상기 분자량 조절제는 모노-알킬페놀인 것을 특징으로 하는The molecular weight modifier is characterized in that the mono-alkylphenol 코폴리카보네이트 수지.Copolycarbonate resin. 제 5항에 있어서, The method of claim 5, 상기 분자량 조절제는 상기 비스페놀계 모노머와 코모노머를 합한 전체 중량 100 중량부를 기준으로 0.1 내지 10 중량부로 포함되는 것을 특징으로 하는The molecular weight regulator is characterized in that it comprises 0.1 to 10 parts by weight based on 100 parts by weight of the total weight of the bisphenol-based monomer and comonomer combined 코폴리카보네이트 수지.Copolycarbonate resin. 제 1항에 있어서, The method of claim 1, 상기 코폴리카보네이트 수지는 10,000 내지 50,000 g/mol인 것을 특징으로 하는The copolycarbonate resin is characterized in that 10,000 to 50,000 g / mol 코폴리카보네이트 수지.Copolycarbonate resin. 제 1항에 있어서, The method of claim 1, 상기 코폴리카보네이트 수지는 ASTM D543 방법에 의거한 20 wt% HCl 수용액과 168 시간 접촉한 후의 무게 감소량이 10 중량% 이하인 것을 특징으로 하는The copolycarbonate resin is characterized in that the weight loss after contact with a 20 wt% HCl aqueous solution for 168 hours according to ASTM D543 method is 10% by weight or less 코폴리카보네이트 수지.Copolycarbonate resin. 제 1항에 있어서, The method of claim 1, 상기 코폴리카보네이트 수지는 ASTM D3363 방법에 의거한 내마모성이 1B 이상인 것을 특징으로 하는The copolycarbonate resin has a wear resistance of 1B or more according to ASTM D3363 method 코폴리카보네이트 수지.Copolycarbonate resin. 비스페놀계 모노머, 하기 화학식 1로 표시되는 코모노머 및 카보네이트 전구체를 포함하여 계면중합시키는 단계를 포함하는 것을 특징으로 하는Interfacial polymerization including a bisphenol-based monomer, a comonomer represented by the following formula (1) and a carbonate precursor 코폴리카보네이트 수지의 제조방법.Method for producing copolycarbonate resin. [화학식 1][Formula 1]
Figure PCTKR2016006590-appb-I000008
Figure PCTKR2016006590-appb-I000008
(상기 R1 및 R2는 독립적으로 탄소수 1 내지 10의 알킬렌이고, 상기 n은 1 내지 50의 정수이다)(The R 1 and R 2 are independently alkylene having 1 to 10 carbon atoms, n is an integer of 1 to 50)
제11항에 있어서,The method of claim 11, 상기 계면중합은 분자량 조절제를 더 포함하여 실시되는 것을 특징으로 하는The interfacial polymerization is characterized in that it is carried out further comprising a molecular weight modifier. 코폴리카보네이트 수지의 제조방법.Method for producing copolycarbonate resin. 제 11항에 있어서,The method of claim 11, 상기 계면중합은 산결합제, 유기용매 및 반응촉진제 중 1 이상을 더 포함하여 실시되는 것을 특징으로 하는The interfacial polymerization is carried out further comprising at least one of an acid binder, an organic solvent and a reaction accelerator. 코폴리카보네이트 수지의 제조방법.Method for producing copolycarbonate resin. 제 11항에 있어서,The method of claim 11, 상기 화학식 1로 표시되는 코모노머는 주석 함유량이 10 질량ppm(원소로서) 이하인 것을 특징으로 하는The comonomer represented by Formula 1 is characterized in that the tin content is 10 ppm by mass or less (as an element) 코폴리카보네이트 수지의 제조방법.Method for producing copolycarbonate resin. 제 11항에 있어서,The method of claim 11, 상기 화학식 1로 표시되는 코모노머는 히드록시벤조산 함유량이 500 질량ppm 이하인 것을 특징으로 하는The comonomer represented by Formula 1 has a hydroxybenzoic acid content of 500 mass ppm or less. 코폴리카보네이트 수지의 제조방법.Method for producing copolycarbonate resin. 제 11항에 있어서,The method of claim 11, 상기 화학식 1로 표시되는 코모노머는 히드록시벤조산 알킬에스테르 함유량이 1.0 질량% 이하인 것을 특징으로 하는The comonomer represented by Formula 1 is characterized in that the hydroxybenzoic acid alkyl ester content is 1.0% by mass or less 코폴리카보네이트 수지의 제조방법.Method for producing copolycarbonate resin. 제 1항 내지 제 10항 중 어느 한 항의 코폴리카보네이트 수지 100 중량부, 디포스파이트 화합물 0.005 내지 0.5 중량부, 지환식 에폭시 화합물 0.001 내지 0.5 중량부 및 변성 실리콘 0.01 내지 1 중량부를 포함하는 것을 특징으로 하는Claim 1 to 10, characterized in that it comprises 100 parts by weight of the copolycarbonate resin of claim 1, 0.005 to 0.5 parts by weight of the diphosphite compound, 0.001 to 0.5 parts by weight of alicyclic epoxy compound and 0.01 to 1 parts by weight of modified silicone doing 코폴리카보네이트 수지 조성물.Copolycarbonate resin composition. 제 17항에 있어서,The method of claim 17, 상기 디포스파이트 화합물은 비스(2,4-디쿠밀페닐)펜타에리쓰리톨 디포스파이트인 것을 특징으로 하는The diphosphite compound is bis (2,4-dicumylphenyl) pentaerythritol diphosphite, characterized in that 코폴리카보네이트 수지 조성물.Copolycarbonate resin composition. 제 1항 내지 제 10항 중 어느 한 항의 코폴리카보네이트 수지를 포함하는 것을 특징으로 하는A copolycarbonate resin according to any one of claims 1 to 10, characterized by comprising 성형품.Molded products. 제 19항에 있어서,The method of claim 19, 상기 성형품은 사출 성형품인 것을 특징으로 하는The molded article is characterized in that the injection molded article 성형품.Molded products.
PCT/KR2016/006590 2015-07-01 2016-06-22 Copolycarbonate resin and preparation method therefor Ceased WO2017003123A1 (en)

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Publication number Priority date Publication date Assignee Title
JP2005232252A (en) * 2004-02-18 2005-09-02 Teijin Chem Ltd Modified polycarbonate resin
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KR20090087081A (en) * 2006-11-22 2009-08-14 사빅 이노베이티브 플라스틱스 아이피 비.브이. Thermoplastic compositions, methods for making the same, and articles derived therefrom
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JP2005232252A (en) * 2004-02-18 2005-09-02 Teijin Chem Ltd Modified polycarbonate resin
KR20070012346A (en) * 2004-02-19 2007-01-25 이데미쓰 고산 가부시키가이샤 Method for producing polycarbonate copolymer
KR20080071992A (en) * 2005-11-18 2008-08-05 제네럴 일렉트릭 컴퍼니 Ionizing Radiation Stabilizing Thermoplastic Compositions, Methods of Preparation, and Articles Made therefrom
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