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WO2017003014A1 - Method for successively reacting-regenerating and preparing fluid-type olefin after pre-treating with reducing gas - Google Patents

Method for successively reacting-regenerating and preparing fluid-type olefin after pre-treating with reducing gas Download PDF

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Publication number
WO2017003014A1
WO2017003014A1 PCT/KR2015/008671 KR2015008671W WO2017003014A1 WO 2017003014 A1 WO2017003014 A1 WO 2017003014A1 KR 2015008671 W KR2015008671 W KR 2015008671W WO 2017003014 A1 WO2017003014 A1 WO 2017003014A1
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catalyst
hydrocarbon
olefin
reducing gas
unit
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French (fr)
Korean (ko)
Inventor
최원춘
박용기
공수진
박선영
홍웅기
박덕수
김철진
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Korea Research Institute of Chemical Technology KRICT
SK Gas Co Ltd
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Korea Research Institute of Chemical Technology KRICT
SK Gas Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2/00Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms
    • C07C2/02Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms by addition between unsaturated hydrocarbons
    • C07C2/04Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms by addition between unsaturated hydrocarbons by oligomerisation of well-defined unsaturated hydrocarbons without ring formation
    • C07C2/06Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms by addition between unsaturated hydrocarbons by oligomerisation of well-defined unsaturated hydrocarbons without ring formation of alkenes, i.e. acyclic hydrocarbons having only one carbon-to-carbon double bond
    • C07C2/08Catalytic processes
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C4/00Preparation of hydrocarbons from hydrocarbons containing a larger number of carbon atoms
    • C07C4/02Preparation of hydrocarbons from hydrocarbons containing a larger number of carbon atoms by cracking a single hydrocarbon or a mixture of individually defined hydrocarbons or a normally gaseous hydrocarbon fraction
    • C07C4/06Catalytic processes
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C7/00Purification; Separation; Use of additives
    • C07C7/20Use of additives, e.g. for stabilisation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/584Recycling of catalysts

Definitions

  • the present invention relates to a process for continuous reaction-regeneration and flow olefins after reducing gas pretreatment.
  • Olefins such as ethylene and propylene are widely used in the petrochemical industry. Generally these olefins are obtained in the pyrolysis process of naphtha. However, the petrochemical industry requires higher amounts of olefins, so olefins are also produced through dehydrogenation processes using catalysts of lower hydrocarbons.
  • Catalytic catalytic dehydrogenation processes for the production of olefins utilize various types of lower hydrocarbon compounds as raw materials and show excellent olefin production yields.
  • the hydrocarbon is in contact with the catalyst, even though the olefin yield is high, the numerical value decreases with time, and thus there is a problem in that the conversion rate of the hydrocarbon and the yield of the olefin as a whole decrease.
  • a circulating fluidized bed process for shortening the contact time of hydrocarbon and catalyst has been proposed.
  • the hydrocarbon generates by-products such as carbon dioxide and carbon monoxide, which are not olefins, rapidly reacting with the catalyst at the initial stage of the reaction. There is this.
  • Pretreatment of the catalyst by supplying a reducing gas to a catalyst for preparing olefins from hydrocarbons (step 1);
  • step 2 Preparing an olefin from a hydrocarbon using the catalyst pretreated in step 1 (step 2);
  • step 3 Separating the catalyst used in step 2 from the prepared olefin and regenerating the separated catalyst (step 3); And
  • step 4 Recycling the catalyst regenerated in step 3 to the process of step 1 (step 4);
  • the above steps 1 to 4 are repeatedly performed to provide a continuous reaction-regeneration and fluidized olefin production method for continuously regenerating the catalyst and preparing the olefin.
  • a hydrocarbon supply unit supplying a hydrocarbon to the hydrocarbon reaction unit
  • a reducing gas supply unit for supplying a reducing gas capable of causing an exothermic reaction with oxygen species contained in the catalyst
  • a catalyst supply unit supplying the catalyst pretreated in the catalyst pretreatment unit to the hydrocarbon reaction unit;
  • It provides a continuous reaction-regeneration and fluidized olefin production apparatus for performing the production method comprising a; air reaction unit for regenerating the catalyst separated in the separation unit.
  • a hydrocarbon supply unit supplying a hydrocarbon to the hydrocarbon reaction unit
  • a reducing gas supply unit for supplying a reducing gas capable of causing an exothermic reaction with oxygen species contained in the catalyst
  • a catalyst supply unit supplying the catalyst pretreated in the catalyst pretreatment unit to the hydrocarbon reaction unit;
  • step 1 Supplying a reducing gas to the catalyst pretreatment unit to pretreat the catalyst for preparing the olefin from the hydrocarbon (step 1);
  • step 2 Supplying the catalyst pretreated in step 1 to the hydrocarbon reaction part through a catalyst supply part, and supplying a hydrocarbon raw material to a hydrocarbon reaction part through a hydrocarbon supply part to prepare an olefin from a hydrocarbon (step 2);
  • step 3 Separating the catalyst used in step 2 and the prepared olefin in the separation unit, and then introducing the separated catalyst into the air reaction unit to regenerate the catalyst (step 3); And
  • step 4 introducing the catalyst regenerated in step 3 into the catalyst pretreatment unit (step 4).
  • the reducing gas is a by-product produced during the preparation of the olefin from the hydrocarbon in step 2, it provides a method for recycling by-products generated during the production of olefin from a hydrocarbon.
  • a process for supplying a reducing gas to the catalyst and pretreatment is added as compared to the conventional process, thereby improving the selectivity and yield of the olefin.
  • the hydrocarbon is prevented from contacting the catalyst at the beginning of the reaction to be converted into unnecessary by-products, thereby facilitating the process of converting the hydrocarbon into olefins, and enabling efficient utilization of the catalyst.
  • FIG. 2 is a schematic representation of an apparatus for implementing the method of the present invention
  • Example 7 is a graph showing a comparison according to the presence or absence of reducing gas pretreatment of the catalyst in Example 6 and Comparative Example 2 of the present invention.
  • Pretreatment of the catalyst by supplying a reducing gas to a catalyst for preparing olefins from hydrocarbons (step 1);
  • step 2 Preparing an olefin from a hydrocarbon using the catalyst pretreated in step 1 (step 2);
  • step 3 Separating the catalyst used in step 2 from the prepared olefin and regenerating the separated catalyst (step 3); And
  • step 4 Recycling the catalyst regenerated in step 3 to the process of step 1 (step 4);
  • the above steps 1 to 4 are repeatedly performed to provide a continuous reaction-regeneration and fluidized olefin production method for continuously regenerating the catalyst and preparing the olefin.
  • step 1 is a step of pretreating the catalyst by supplying a reducing gas to a catalyst for preparing an olefin from a hydrocarbon.
  • the production process of the invention relates in particular to a dehydrogenation process for producing olefins from hydrocarbons.
  • the catalyst is generally used when preparing the olefin, and when preparing the olefin from the hydrocarbon through the catalyst in the prior art as shown in the graph of FIG. It can be seen that the temperature gradually decreases after that.
  • an initial part of the reaction for example, about 5 seconds from the start of the reaction, corresponds to an unnecessary part for preparing the olefin.
  • step 1 focuses on the generation of by-products when the temperature of the catalyst increases in the prior art, that is, in the graph of FIG. 1, and a section in which the temperature is increased by pretreatment of the catalyst before being supplied to the hydrocarbon. This is because the olefin can be produced immediately without a by-product section when the catalyst is fed with hydrocarbon.
  • the pretreatment of step 1 may be performed by contacting the catalyst and the reducing gas for 0.5 to 5 seconds.
  • the time range during which the contact is carried out specifies the extent to which the temperature of the catalyst is raised approximately, thereby pretreating the catalyst to an optimal state for olefin production. have.
  • step 1 when the contact between the catalyst and the reducing gas is less than 0.5 seconds, the optimization of the catalyst according to the pretreatment of step 1 may not be achieved. When the contact between the catalyst and the reducing gas exceeds 5 seconds, the yield of the olefin is rather increased. Degradation problems may occur.
  • the reducing gas of step 1 may include at least one hydrocarbon having a linear or branched C 1 to C 4 alkane structure.
  • the reducing gas of step 1 may include at least one hydrocarbon having a linear or branched C 1 to C 4 alkene structure,
  • the reducing gas of step 1 may include a gas such as carbon monoxide, hydrogen, ethylene, ethane, methane.
  • the gas, such as carbon monoxide may react with oxygen on the surface of the highly reactive catalyst to pretreat the catalyst, and the temperature of the catalyst may increase due to the exotherm generated by the pretreatment.
  • the catalyst of step 1 for example a metal oxide catalyst, may be a chemical reaction of hydrogen, which is a kind of reducing gas, and M x O y + H 2 ⁇ M x ' O y ' + H 2 O.
  • the reaction is an exothermic reaction in which water is generated, thereby increasing the temperature of the catalyst.
  • the reducing gas of step 1 may be a by-product generated when preparing the olefin from a hydrocarbon.
  • carbon monoxide, hydrogen, ethylene, ethane, methane and the like are usually generated as by-products.
  • the production method of the present invention can be used as a reducing gas for pretreatment of the catalyst such as carbon monoxide generated as a by-product, there is an effect that can reduce the cost of the manufacturing process.
  • step 2 is a step of preparing an olefin from a hydrocarbon using the catalyst pretreated in step 1 above.
  • the catalyst of step 2 is pretreated by a reducing gas before reacting with hydrocarbons, so that the olefin can be produced more efficiently compared to the catalyst in the prior art, that is, a catalyst that has been introduced into the olefin production process without pretreatment. have.
  • the catalyst in the state of which the temperature is increased through the pretreatment of step 1 may be produced without a by-product section.
  • the olefin can be produced from a hydrocarbon. This not only enables the mass production of olefins, but also increases the efficiency in terms of economics of the process.
  • the contact time between the pretreated catalyst and the raw material hydrocarbon may be 0.5 to 10 seconds, preferably 2 to 3 seconds.
  • the contact time of the hydrocarbon and the catalyst is less than 0.5 seconds, there is a problem that the conversion rate of the hydrocarbon is lowered, and if the contact time is more than 10 seconds, the amount of active lattice oxygen participating in the reaction among the lattice oxygen of the catalyst is drastically reduced. Problems may occur in which the selectivity of olefins is reduced.
  • the catalyst in contact with the hydrocarbon in step 2, that is, the catalyst pretreated in step 1 may be a metal oxide catalyst, in this case, the reaction in which the olefin is prepared from the hydrocarbon may be represented by the following scheme 1.
  • M is at least one metal selected from the group consisting of chromium, vanadium, manganese, iron, cobalt, molybdenum, copper, zinc, cerium and nickel,
  • the catalyst used in the above steps 1 and 2 may be a metal oxide, as shown in the above scheme, for example, may be in a form supported on a carrier.
  • the metal oxide catalyst is an oxygen species carrier, and when the oxygen species carrier is used as a catalyst, a reaction occurs in which lattice oxygen on the catalyst reacts with hydrogen released from the hydrocarbon to generate water and olefins. Accordingly, the olefin selectivity is high, and the oxidative exothermic reaction of the desorbed hydrogen, which compensates for the lack of reaction energy due to the dehydrogenation endothermic reaction, proceeds, and the manufacturing method thereof is also simple, so that there is an advantage in that economical and mass production is possible.
  • the carrier may be, for example, alumina, but is not limited thereto.
  • the catalyst may be selected by selecting an appropriate material that can be used as a carrier of the catalyst.
  • step 3 is a step of separating the catalyst reacted in step 2 with the prepared olefin and regenerating the separated catalyst.
  • the metal oxide may be regenerated through the catalyst reacted in Step 2, for example, the reaction represented by Scheme 2 below.
  • M x ' O y ' of Scheme 2 means a catalyst on which the reaction as in Scheme 1 is carried out
  • Scheme 2 is a reaction to the reaction with oxygen after the catalyst reacted with the hydrocarbon is separated from the olefin through the separation unit It is shown to be performed by.
  • step 4 is a step of recycling the catalyst regenerated in step 3 to the process of step 1.
  • step 3 of the present invention By feeding the catalyst regenerated in step 3 of the present invention back to the process of step 1, the catalyst is recycled, thereby making it possible to produce olefins more economically.
  • step 3 since the reaction in which the catalyst is regenerated in step 3 is exothermic, it is possible to raise the temperature of the catalyst through the generated heat energy, and thus, pretreatment may be performed more smoothly through the reducing gas in step 1 being recycled.
  • the production method of the present invention can not only improve the yield of olefin production through the pretreatment of the catalyst, but also can regenerate and repeatedly use the catalyst used in the production of olefin, thereby further improving the economics of the process.
  • the olefin can be continuously produced.
  • the production method of the present invention is a method that can produce olefins more economically than in the prior art, in which there was no pretreatment for the catalyst. Therefore, in the case of the olefin according to the present invention there is an advantage that is more economical than the prior art.
  • a hydrocarbon supply unit supplying a hydrocarbon to the hydrocarbon reaction unit
  • a reducing gas supply unit for supplying a reducing gas capable of causing an exothermic reaction with oxygen species contained in the catalyst
  • a catalyst supply unit supplying the catalyst pretreated in the catalyst pretreatment unit to the hydrocarbon reaction unit;
  • It provides a continuous reaction-regeneration and fluidized olefin production apparatus comprising a; air reaction unit for regenerating the catalyst separated in the separation unit.
  • a reducing gas capable of causing an exothermic reaction with active oxygen species included in the catalyst is supplied to the catalyst pretreatment unit 60.
  • the catalyst pretreated by the reducing gas in the catalyst pretreatment unit is supplied to the hydrocarbon reaction unit 30 through a catalyst supply unit 40, and the reaction in which the olefin is generated from the supplied hydrocarbon is performed in the hydrocarbon reaction unit. .
  • the olefin produced in the hydrocarbon reaction unit may be obtained by being separated from the catalyst used in the separation unit 50, and the catalyst separated in the separation unit may be supplied to the air reaction unit 20 to be regenerated.
  • the catalyst regenerated in the air reaction unit 20 may be supplied again to the catalyst pretreatment unit 60, and then supplied to the hydrocarbon reaction unit again after the pretreatment.
  • the manufacturing apparatus is a device for performing the olefin production method of the present invention as described above, it is possible to produce the olefin from the hydrocarbon while performing the pretreatment process of the catalyst through a reducing gas, by the pre-treatment more than before Olefin can be produced in high yields.
  • a hydrocarbon supply unit supplying a hydrocarbon to the hydrocarbon reaction unit
  • a reducing gas supply unit for supplying a reducing gas capable of causing an exothermic reaction with oxygen species contained in the catalyst
  • a catalyst supply unit supplying the catalyst pretreated in the catalyst pretreatment unit to the hydrocarbon reaction unit;
  • step 1 Supplying a reducing gas to the catalyst pretreatment unit to pretreat the catalyst for preparing the olefin from the hydrocarbon (step 1);
  • step 2 Supplying the catalyst pretreated in step 1 to the hydrocarbon reaction part through a catalyst supply part, and supplying a hydrocarbon raw material to a hydrocarbon reaction part through a hydrocarbon supply part to prepare an olefin from a hydrocarbon (step 2);
  • step 3 Separating the catalyst used in step 2 and the prepared olefin in the separation unit, and then introducing the separated catalyst into the air reaction unit to regenerate the catalyst (step 3); And
  • step 4 introducing the catalyst regenerated in step 3 into the catalyst pretreatment unit (step 4).
  • the reducing gas is a by-product produced during the preparation of the olefin from the hydrocarbon in step 2, it provides a method for recycling by-products generated during the production of olefin from a hydrocarbon.
  • the recycling method of the present invention includes the same technical features as described in the method for producing and manufacturing the olefins described above, but relates to a method for recycling the by-product as a reducing gas for pretreatment of the catalyst, Since it is as described above except used as a reducing gas, the description thereof is omitted.
  • the recycling method of the present invention is to use by-products, ie, by-products of carbon monoxide, hydrogen, methane, ethane, ethylene and the like generated as a reducing gas for pretreatment of the catalyst when preparing olefins from hydrocarbons.
  • Step 1 ⁇ -Al 2 O 3 having a size of 45-120 um obtained by spray drying and calcining an alumina sol was prepared as a carrier.
  • Step 2 To impregnate the metal oxide on the carrier prepared in Step 1, a wet impregnation method was used. Specifically, the alumina carrier prepared in step 1 was immersed in dilute CrO 3 precursor solution, it was left at room temperature for 12 hours, and then the alumina carrier was dried in a 120 ° C. oven.
  • the dried carrier was calcined at 700 ° C. for 6 hours, whereby 17.5 wt% Chromium oxide / Alumina (Al 2 O 3 ) Catalyst was prepared.
  • Step 1 Pretreatment of hydrogen (H 2 ) with the catalyst through a reducing gas supply prior to supplying the chromium oxide / alumina (Al 2 O 3 ) catalyst prepared in the above preparation to the reaction via the catalyst supply To the temperature, and the temperature of the catalyst passing through the catalyst supply was raised to 660 °C.
  • Step 2 The catalyst heated in step 1 was supplied to the hydrocarbon reaction section, and propane was supplied to the hydrocarbon reaction section through the hydrocarbon supply section to prepare propylene.
  • Step 3 The catalyst reacted with propylene prepared in step 2 was separated in a separation unit to obtain propylene, and the reacted catalyst was fed back into the air reaction unit to regenerate.
  • Step 4 The catalyst regenerated in the air reaction unit was repeatedly performed in step 1, and then supplied to the hydrocarbon reaction unit.
  • Propylene was prepared in the same manner as in Example 1 except for supplying carbon monoxide (CO) instead of hydrogen as the reducing gas in Step 1 of Example 1 of the present invention.
  • CO carbon monoxide
  • Propylene was prepared in the same manner as in Example 1 except for supplying methane (CH 4 ) instead of hydrogen as a reducing gas in Step 1 of Example 1 of the present invention.
  • Propylene was prepared in the same manner as in Example 1 except that ethylene (C 2 H 4 ) instead of hydrogen was supplied as the reducing gas in Step 1 of Example 1 of the present invention.
  • Propylene was prepared in the same manner as in Example 1 except that ethane (C 2 H 6 ) instead of hydrogen was supplied as the reducing gas in Step 1 of Example 1 of the present invention.
  • Propylene was prepared in the same manner as in Example 1 except that no reducing gas was used in Step 1 of Example 1 of the present invention.
  • Chromium oxide / Alumina (Al 2 O 3 ) prepared in the preparation example of the present invention 0.4 g of the catalyst was fixed on a fritz in a reactor made of quartz, and the furnace temperature was maintained at 630 ° C., followed by propane. The space velocity was 8,230 liter C3 / (kg cat -hr), through which propylene was produced.
  • Example 1 Example 2
  • Example 3 Example 3 Reducing gas H 2 CO CH 4 CH 4 Reduction Gas Supply (mol / Cr mol) 0.0443 0.0394 0.0361 0.0354 Catalyst Supply Part Catalyst Temperature ( o C) 597 660 660 661 660 Catalyst / propane ratio (weight / weight) 31.5 26.2 21 27.6 24.1 Propane Conversion Rate (%) 42.2 49.0 42.32 45.33 39.09 Propylene Yield (%) 30.76 34.15 30.95 34.69 31.04
  • Example 3 Example 4 Example 5 Reducing gas CH 4 C 2 H 4 C 2 H 6 Reduction Gas Supply (mol / Cr mol) 0.0529 0.0537 0.0762 Catalyst Supply Part Catalyst Temperature ( o C) 670 670 670 Catalyst / propane ratio (weight / weight) 38.6 38 37.5 Propane Conversion Rate (%) 47.53 51.01 50.01 Propylene Yield (%) 35.19 40.08 44.51
  • the propylene yield increased from 30.76% to 44.51% as the catalyst was pretreated with reducing gas.

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Abstract

The present invention relates to a method for successively reacting-regenerating and preparing a fluid-type olefin after pre-treating with reducing gas, and more specifically, provides a method for successively reacting-regenerating and preparing a fluid-type olefin, the method comprising the steps of: pre-treating a catalyst by supplying reducing gas to the catalyst, the catalyst being for preparing olefin from hydrocarbon (step 1); preparing olefin from hydrocarbon by using the catalyst pre-treated in step 1 (step 2); separating the catalyst used in step 2 and the prepared olefin, then regenerating the separated catalyst (step 3); and recirculating the catalyst regenerated in step 3 to the process in step 1 (step 4), wherein steps 1 to 4 are repeatedly performed so as to successively regenerate the catalyst and prepare olefin. Compared to conventional processes, the preparation method of the present invention adds a process of pre-treating a catalyst by supplying reducing gas thereto, and thus the selectivity and yield of olefin may be enhanced. Further, hydrocarbon may be prevented from being converted into an unnecessary by-product due to contacting with a catalyst at an early stage of a reaction, and thus the process of hydrocarbon being converted into olefin is easily done, and a catalyst may be efficiently utilized.

Description

환원가스 전처리 후 연속 반응-재생 및 유동식 올레핀 제조방법Continuous reaction-regeneration and flow process for preparing olefin after reducing gas pretreatment

본 발명은 환원가스 전처리 후 연속 반응-재생 및 유동식 올레핀 제조방법에 관한 것이다.The present invention relates to a process for continuous reaction-regeneration and flow olefins after reducing gas pretreatment.

에틸렌, 프로필렌과 같은 올레핀은 석유화학산업에 있어서 널리 사용되고 있다. 일반적으로 이러한 올레핀은 나프타의 열분해 공정에서 얻어진다. 그러나 석유화학산업에서는 더 많은 양의 올레핀이 요구되므로, 저급 탄화수소의 촉매를 이용하여 탈수소 공정을 통해서도 올레핀이 생산된다.Olefins such as ethylene and propylene are widely used in the petrochemical industry. Generally these olefins are obtained in the pyrolysis process of naphtha. However, the petrochemical industry requires higher amounts of olefins, so olefins are also produced through dehydrogenation processes using catalysts of lower hydrocarbons.

올레핀 생산을 위한 촉매 접촉식 탈수소 공정은 다양한 종류의 저급 탄화수소 화합물을 원료로 사용하며, 우수한 올레핀 생산 수율을 보이고 있다. 다만, 탄화수소가 촉매와 접촉하는 반응 초기에는 올레핀 수율이 높음에도 불구하고 시간이 지남에 따라 그 수치가 감소하여, 전체적으로 탄화수소의 전환율과 올레핀의 수율이 감소하는 문제가 있었다. 이러한 문제를 해결하고자 탄화수소와 촉매의 접촉시간을 짧게 제한하는 순환유동층 공정에 대해서도 제안되었다.Catalytic catalytic dehydrogenation processes for the production of olefins utilize various types of lower hydrocarbon compounds as raw materials and show excellent olefin production yields. However, in the early stage of the reaction in which the hydrocarbon is in contact with the catalyst, even though the olefin yield is high, the numerical value decreases with time, and thus there is a problem in that the conversion rate of the hydrocarbon and the yield of the olefin as a whole decrease. In order to solve this problem, a circulating fluidized bed process for shortening the contact time of hydrocarbon and catalyst has been proposed.

하지만, 탄화수소와 촉매의 접촉시간을 제한한 공정에서도 반응 초기에 탄화수소가 촉매와의 반응을 통해서 올레핀이 아닌 이산화탄소, 일산화탄소 등의 부산물을 급격히 생성시키기 때문에, 반응원료 전환율은 높지만 선택도가 매우 낮은 단점이 있다.However, even in a process in which the contact time of the hydrocarbon and the catalyst is limited, the hydrocarbon generates by-products such as carbon dioxide and carbon monoxide, which are not olefins, rapidly reacting with the catalyst at the initial stage of the reaction. There is this.

이에, 본 발명에서는 기존 제조 공정보다 경제성과 생산성이 우수한 환원가스 전처리 후 연속 반응-재생 및 유동식 올레핀 제조방법에 대해 연구하던 중, 촉매가 탄화수소와 반응하기 전에 미리 환원가스를 처리해줌으로써, 보다 높은 올레핀 선택도 및 수율을 보이는 환원가스 전처리 후 연속 반응-재생 및 유동식 올레핀 제조방법을 개발하고 발명을 완성하였다. Therefore, in the present invention, while studying a method of preparing a continuous reaction-regeneration and a flowable olefin after reducing gas pretreatment, which is more economical and productive than a conventional manufacturing process, by treating the reducing gas in advance before the catalyst reacts with a hydrocarbon, a higher olefin After the reduction gas pretreatment showing selectivity and yield, a process for the continuous reaction-regeneration and flow olefin production was developed and completed.

본 발명의 목적은 환원가스 전처리 후 연속 반응-재생 및 유동식 올레핀 제조방법을 제공하는 데 있다.It is an object of the present invention to provide a continuous reaction-regeneration and fluidized olefin production method after pretreatment of reducing gas.

상기 목적을 달성하기 위하여, 본 발명은In order to achieve the above object, the present invention

탄화수소로부터 올레핀을 제조하기 위한 촉매에 환원가스를 공급하여 상기 촉매를 전처리하는 단계(단계 1);Pretreatment of the catalyst by supplying a reducing gas to a catalyst for preparing olefins from hydrocarbons (step 1);

상기 단계 1에서 전처리된 촉매를 사용하여 탄화수소로부터 올레핀을 제조하는 단계(단계 2); Preparing an olefin from a hydrocarbon using the catalyst pretreated in step 1 (step 2);

상기 단계 2에서 사용된 촉매와 제조된 올레핀을 분리한 후, 분리된 촉매를 재생하는 단계(단계 3); 및Separating the catalyst used in step 2 from the prepared olefin and regenerating the separated catalyst (step 3); And

단계 3에서 재생된 촉매를 상기 단계 1의 공정으로 재순환 시키는 단계(단계 4);를 포함하고,Recycling the catalyst regenerated in step 3 to the process of step 1 (step 4); and

상기 단계 1 내지 4를 반복적으로 수행하여, 연속적으로 촉매의 재생 및 올레핀을 제조하는, 연속 반응-재생 및 유동식 올레핀 제조방법을 제공한다.The above steps 1 to 4 are repeatedly performed to provide a continuous reaction-regeneration and fluidized olefin production method for continuously regenerating the catalyst and preparing the olefin.

또한, 본 발명은 In addition, the present invention

상기 제조방법으로 제조되는 올레핀을 제공한다.It provides an olefin produced by the above production method.

나아가, 본 발명은Furthermore, the present invention

탄화수소로부터 올레핀을 제조하는 탄화수소 반응부; A hydrocarbon reaction unit for preparing an olefin from a hydrocarbon;

상기 탄화수소 반응부로 탄화수소를 공급하는, 탄화수소 공급부; A hydrocarbon supply unit supplying a hydrocarbon to the hydrocarbon reaction unit;

촉매가 갖고 있는 산소 종과 발열반응을 일으킬 수 있는 환원가스를 공급하는, 환원가스 공급부;A reducing gas supply unit for supplying a reducing gas capable of causing an exothermic reaction with oxygen species contained in the catalyst;

상기 환원가스 공급부로부터 공급되는 환원가스를 통해 촉매를 전처리하는, 촉매 전처리부;A catalyst pretreatment unit for pretreating the catalyst through a reducing gas supplied from the reducing gas supply unit;

상기 촉매전처리부에서 전처리된 촉매를 상기 탄화수소 반응부로 공급하는 촉매 공급부; A catalyst supply unit supplying the catalyst pretreated in the catalyst pretreatment unit to the hydrocarbon reaction unit;

탄화수소 반응부에서 제조된 올레핀과 촉매를 분리하는, 분리부; 및Separation unit for separating the olefin and the catalyst prepared in the hydrocarbon reaction unit; And

상기 분리부에서 분리된 촉매를 재생하는 공기 반응부;를 포함하는 상기 제조방법을 수행하기 위한, 연속 반응-재생 및 유동식 올레핀 제조장치를 제공한다.It provides a continuous reaction-regeneration and fluidized olefin production apparatus for performing the production method comprising a; air reaction unit for regenerating the catalyst separated in the separation unit.

더 나아가, 본 발명은Furthermore, the present invention

탄화수소로부터 올레핀을 제조하는 탄화수소 반응부; A hydrocarbon reaction unit for preparing an olefin from a hydrocarbon;

상기 탄화수소 반응부로 탄화수소를 공급하는, 탄화수소 공급부; A hydrocarbon supply unit supplying a hydrocarbon to the hydrocarbon reaction unit;

촉매가 갖고 있는 산소 종과 발열반응을 일으킬 수 있는 환원가스를 공급하는, 환원가스 공급부;A reducing gas supply unit for supplying a reducing gas capable of causing an exothermic reaction with oxygen species contained in the catalyst;

상기 환원가스 공급부로부터 공급되는 환원가스를 통해 촉매를 전처리하는, 촉매 전처리부;A catalyst pretreatment unit for pretreating the catalyst through a reducing gas supplied from the reducing gas supply unit;

상기 촉매전처리부에서 전처리된 촉매를 상기 탄화수소 반응부로 공급하는 촉매 공급부; A catalyst supply unit supplying the catalyst pretreated in the catalyst pretreatment unit to the hydrocarbon reaction unit;

탄화수소 반응부에서 제조된 올레핀과 촉매를 분리하는, 분리부; 및Separation unit for separating the olefin and the catalyst prepared in the hydrocarbon reaction unit; And

상기 분리부에서 분리된 촉매를 재생하는 공기 반응부;를 포함하는 장치를 이용하여 올레핀을 제조함에 있어서,In preparing an olefin using an apparatus comprising a; air reaction unit for regenerating the catalyst separated in the separation unit,

상기 촉매 전처리부로 환원가스를 공급하여 탄화수소로부터 올레핀을 제조하기 위한 촉매를 전처리하는 단계(단계 1);Supplying a reducing gas to the catalyst pretreatment unit to pretreat the catalyst for preparing the olefin from the hydrocarbon (step 1);

상기 단계 1에서 전처리된 촉매를 촉매 공급부를 통해 상기 탄화수소 반응부로 공급하고, 탄화수소 공급부를 통해 탄화수소 반응부로 탄화수소 원료를 공급하여, 탄화수소로부터 올레핀을 제조하는 단계(단계 2); Supplying the catalyst pretreated in step 1 to the hydrocarbon reaction part through a catalyst supply part, and supplying a hydrocarbon raw material to a hydrocarbon reaction part through a hydrocarbon supply part to prepare an olefin from a hydrocarbon (step 2);

상기 단계 2에서 사용된 촉매와 제조된 올레핀을 상기 분리부에서 분리한 후, 분리된 촉매를 공기 반응부로 도입하여 촉매를 재생하는 단계(단계 3); 및Separating the catalyst used in step 2 and the prepared olefin in the separation unit, and then introducing the separated catalyst into the air reaction unit to regenerate the catalyst (step 3); And

단계 3에서 재생된 촉매를 촉매 전처리부로 도입하여 전처리하는 단계(단계 4);를 포함하고,And introducing the catalyst regenerated in step 3 into the catalyst pretreatment unit (step 4).

상기 환원가스는 상기 단계 2에서 탄화수소로부터 올레핀을 제조시 생성된 부산물인 것을 특징으로 하는, 탄화수소로부터 올레핀 제조시 발생하는 부산물의 재활용 방법을 제공한다.The reducing gas is a by-product produced during the preparation of the olefin from the hydrocarbon in step 2, it provides a method for recycling by-products generated during the production of olefin from a hydrocarbon.

본 발명의 제조방법은 종래 공정에 비해 촉매에 환원가스를 공급하여 전처리해주는 공정이 추가됨으로써, 올레핀의 선택도와 수율을 향상시킬 수 있다. 또한, 탄화수소가 반응 초기에 촉매와 접촉하여 불필요한 부산물로 전환되는 것을 방지하여, 탄화수소가 올레핀으로 전환되는 과정이 용이하고, 촉매의 효율적인 활용이 가능하다.In the preparation method of the present invention, a process for supplying a reducing gas to the catalyst and pretreatment is added as compared to the conventional process, thereby improving the selectivity and yield of the olefin. In addition, the hydrocarbon is prevented from contacting the catalyst at the beginning of the reaction to be converted into unnecessary by-products, thereby facilitating the process of converting the hydrocarbon into olefins, and enabling efficient utilization of the catalyst.

도 1은 비교예 2에서 프로판 탈수소 반응에 따른 촉매층의 온도 및 반응생성물 분석결과를 나타낸 그래프이고;1 is a graph showing the results of analyzing the temperature and the reaction product of the catalyst layer according to the propane dehydrogenation reaction in Comparative Example 2;

도 2는 본 발명의 제조방법을 실시하는 장치를 개략적으로 나타낸 도면이고;2 is a schematic representation of an apparatus for implementing the method of the present invention;

도 3은 본 발명의 실험예 1에서 촉매의 환원가스인 수소 전처리 후, 촉매 층의 온도 변화를 나타낸 그래프이고;3 is a graph showing the temperature change of the catalyst layer after hydrogen pretreatment, which is a reducing gas of the catalyst in Experimental Example 1 of the present invention;

도 4는 본 발명의 실험예 1에서 촉매의 환원가스인 일산화탄소 전처리 후, 촉매 층의 온도 변화를 나타낸 그래프이고;4 is a graph showing the temperature change of the catalyst layer after carbon monoxide pretreatment, which is a reducing gas of the catalyst in Experimental Example 1 of the present invention;

도 5는 본 발명의 실험예 1에서 촉매의 환원가스인 메탄 전처리 후, 촉매 층의 온도 변화를 나타낸 그래프이고;5 is a graph showing the temperature change of the catalyst layer after methane pretreatment, which is a reducing gas of the catalyst in Experimental Example 1 of the present invention;

도 6은 본 발명의 실험예 1에서 촉매의 환원가스인 에틸렌 전처리 후, 촉매 층의 온도 변화를 나타낸 그래프이고;6 is a graph showing the temperature change of the catalyst layer after ethylene pretreatment, which is a reducing gas of the catalyst in Experimental Example 1 of the present invention;

도 7은 본 발명의 실시예 6과 비교예 2에서 촉매의 환원가스 전처리과정 유무에 따른 비교를 나타낸 그래프이다.7 is a graph showing a comparison according to the presence or absence of reducing gas pretreatment of the catalyst in Example 6 and Comparative Example 2 of the present invention.

<부호의 설명><Description of the code>

10 : 탄화수소 반응부10: hydrocarbon reaction part

20 : 공기반응부20: air reaction part

30 : 탄화수소 공급부30: hydrocarbon supply unit

40 : 촉매공급부40: catalyst supply unit

50 : 분리부50: separator

60 : 촉매 전처리부60 catalyst pretreatment unit

70 : 환원가스 공급부70: reducing gas supply unit

본 발명은,The present invention,

탄화수소로부터 올레핀을 제조하기 위한 촉매에 환원가스를 공급하여 상기 촉매를 전처리하는 단계(단계 1);Pretreatment of the catalyst by supplying a reducing gas to a catalyst for preparing olefins from hydrocarbons (step 1);

상기 단계 1에서 전처리된 촉매를 사용하여 탄화수소로부터 올레핀을 제조하는 단계(단계 2); Preparing an olefin from a hydrocarbon using the catalyst pretreated in step 1 (step 2);

상기 단계 2에서 사용된 촉매와 제조된 올레핀을 분리한 후, 분리된 촉매를 재생하는 단계(단계 3); 및Separating the catalyst used in step 2 from the prepared olefin and regenerating the separated catalyst (step 3); And

단계 3에서 재생된 촉매를 상기 단계 1의 공정으로 재순환 시키는 단계(단계 4);를 포함하고,Recycling the catalyst regenerated in step 3 to the process of step 1 (step 4); and

상기 단계 1 내지 4를 반복적으로 수행하여, 연속적으로 촉매의 재생 및 올레핀을 제조하는, 연속 반응-재생 및 유동식 올레핀 제조방법을 제공한다.The above steps 1 to 4 are repeatedly performed to provide a continuous reaction-regeneration and fluidized olefin production method for continuously regenerating the catalyst and preparing the olefin.

이하, 본 발명에 따른 연속 반응-재생 및 유동식 올레핀 제조방법을 각 단계별로 상세히 설명한다. Hereinafter, the continuous reaction-regeneration and fluidized olefin production method according to the present invention will be described in detail for each step.

본 발명에 따른 환원가스 전처리 후 연속 반응-재생 및 유동식 올레핀 제조방법에 있어서, 단계 1은 탄화수소로부터 올레핀을 제조하기 위한 촉매에 환원가스를 공급하여 상기 촉매를 전처리하는 단계이다.In the method of preparing a continuous reaction-regeneration and fluidized olefin after reducing gas pretreatment according to the present invention, step 1 is a step of pretreating the catalyst by supplying a reducing gas to a catalyst for preparing an olefin from a hydrocarbon.

본 발명의 제조방법은, 특히 탄화수소로부터 올레핀을 제조하기 위한 탈수소 방법에 관한 것이다. 이때 상기 올레핀을 제조시에는 통상적으로 촉매가 사용되고 있으며 종래기술에서 촉매를 통해 탄화수소로부터 올레핀을 제조할시에는 도 1의 그래프를 통해 나타낸 바와 같이 촉매의 온도가 반응시간이 경과됨에 따라 반응 초기 급격히 증가하는 추세를 나타내며, 이후 온도가 점차적으로 감소하는 것을 알 수 있다.The production process of the invention relates in particular to a dehydrogenation process for producing olefins from hydrocarbons. At this time, the catalyst is generally used when preparing the olefin, and when preparing the olefin from the hydrocarbon through the catalyst in the prior art as shown in the graph of FIG. It can be seen that the temperature gradually decreases after that.

이때, 시간에 따른 촉매의 온도변화와 함께, 전환율 및 올레핀의 선택도를 살펴보았을때, 촉매의 온도가 증가되는 반응의 초반부에는 전환율이 100%에 달하는 것으로 나타나고 있으나, 탄화수소 원료의 산화 반응에 의한 이산화탄소가 대부분 발생하는 것을 알 수 있다.At this time, when looking at the conversion rate and the olefin selectivity along with the temperature change of the catalyst with time, the conversion rate was found to reach 100% at the beginning of the reaction in which the temperature of the catalyst is increased. It can be seen that most of the carbon dioxide is generated.

즉, 촉매의 온도가 증가하는 반응의 초반부에서는 올레핀이 아닌 부산물이 탄화수소로부터 발생되는 것을 알 수 있으며, 촉매의 온도가 점차 감소하는 시점부터 탄화수소로부터 올레핀이 제조되는 것을 도 1의 그래프로부터 알 수 있다.That is, it can be seen from the graph of FIG. 1 that the by-products other than olefins are generated from hydrocarbons at the beginning of the reaction in which the temperature of the catalyst increases, and that olefins are prepared from hydrocarbons from the point where the temperature of the catalyst gradually decreases. .

따라서, 도 1의 그래프를 참조하였을때, 탄화수소로부터 올레핀을 제조시, 반응의 초반부, 예를 들어 반응개시 시점으로부터 약 5초 동안은 올레핀의 제조에 불필요한 부분에 해당함을 알 수 있다.Therefore, referring to the graph of FIG. 1, it can be seen that when preparing an olefin from hydrocarbons, an initial part of the reaction, for example, about 5 seconds from the start of the reaction, corresponds to an unnecessary part for preparing the olefin.

이에, 본 발명의 제조방법에서는 이와 같이 종래기술에서는 부산물인 이산화탄소가 발생하는 반응구간으로 인하여, 촉매의 효율성이 저하되는 것을 방지하고자 단계 1에서 탄화수소로부터 올레핀을 제조하기 위한 촉매에 환원가스를 공급하여 상기 촉매를 전처리한다. Thus, in the production method of the present invention in the prior art as described above by the reaction zone in which the by-product carbon dioxide is generated, to reduce the efficiency of the catalyst in step 1 by supplying a reducing gas to the catalyst for preparing the olefin from a hydrocarbon The catalyst is pretreated.

상기 단계 1의 전처리는 예를 들어 종래기술 즉 도 1의 그래프에서 촉매의 온도가 증가하는 시점에서 부산물이 발생하는 것에 착안한 것으로써, 탄화수소로 공급되기 전 촉매를 미리 전처리하여 온도가 증가되는 구간을 선행해놓는다면, 탄화수소로 촉매를 공급시 부산물이 발생하는 구간없이 즉각적으로 올레핀을 제조할 수 있기 때문이다.For example, the pretreatment of step 1 focuses on the generation of by-products when the temperature of the catalyst increases in the prior art, that is, in the graph of FIG. 1, and a section in which the temperature is increased by pretreatment of the catalyst before being supplied to the hydrocarbon. This is because the olefin can be produced immediately without a by-product section when the catalyst is fed with hydrocarbon.

이때, 상기 단계 1의 전처리는 촉매와 환원가스를 0.5 내지 5 초 동안 접촉시켜 수행될 수 있다. 상기 접촉이 수행되는 시간 범위는, 도 1의 그래프에서 나타낸 바와 같이, 대략적으로 촉매의 온도가 상승되는 시간의 정도를 특정한 것으로써, 이를 통해 올레핀 제조를 위한 최적의 상태로 상기 촉매를 전처리할 수 있다.At this time, the pretreatment of step 1 may be performed by contacting the catalyst and the reducing gas for 0.5 to 5 seconds. The time range during which the contact is carried out, as shown in the graph of FIG. 1, specifies the extent to which the temperature of the catalyst is raised approximately, thereby pretreating the catalyst to an optimal state for olefin production. have.

다만, 촉매와 환원가스의 접촉이 0.5초 미만인 경우에는, 단계 1의 전처리에 따른 촉매의 최적화가 이루어지지 않을 수 있으며, 촉매와 환원가스의 접촉이 5초를 초과하는 경우에는 오히려 올레핀의 수율이 저하되는 문제가 발생할 수 있다. However, when the contact between the catalyst and the reducing gas is less than 0.5 seconds, the optimization of the catalyst according to the pretreatment of step 1 may not be achieved. When the contact between the catalyst and the reducing gas exceeds 5 seconds, the yield of the olefin is rather increased. Degradation problems may occur.

이때, 상기 단계 1의 환원가스는 직쇄 또는 측쇄의 C1 내지 C4의 알케인 구조를 갖는 적어도 1종의 탄화수소를 포함할 수 있다.In this case, the reducing gas of step 1 may include at least one hydrocarbon having a linear or branched C 1 to C 4 alkane structure.

또는, 상기 단계 1의 환원가스는 직쇄 또는 측쇄의 C1 내지 C4의 알켄 구조를 갖는 적어도 1종의 탄화수소를 포함할 수 있으며, Alternatively, the reducing gas of step 1 may include at least one hydrocarbon having a linear or branched C 1 to C 4 alkene structure,

또는 C1 내지 C4의 알카인 구조인 탄화수소를 포함할 수 있다.Or a hydrocarbon having an alkane structure of C 1 to C 4 .

한편, 상기 단계 1의 환원가스는 일산화탄소, 수소, 에틸렌, 에탄, 메탄 등의 가스를 포함할 수 있다. 상기 일산화탄소 등의 가스는 반응성이 높은 촉매 표면의 산소와 반응하여 촉매를 전처리할 수 있으며, 이러한 전처리에 의한 발열로 인하여 촉매의 온도가 상승하게 된다.On the other hand, the reducing gas of step 1 may include a gas such as carbon monoxide, hydrogen, ethylene, ethane, methane. The gas, such as carbon monoxide, may react with oxygen on the surface of the highly reactive catalyst to pretreat the catalyst, and the temperature of the catalyst may increase due to the exotherm generated by the pretreatment.

일례로써, 상기 단계 1의 촉매, 예를 들어 금속 산화물 촉매는 환원가스의 일종인 수소와 MxOy + H2 → Mx Oy + H2O의 화학반응이 이루어질 수 있으며, 상기 반응은 물이 발생하는 발열반응인바, 이를 통해 촉매의 온도를 상승시킬 수 있다.As an example, the catalyst of step 1, for example a metal oxide catalyst, may be a chemical reaction of hydrogen, which is a kind of reducing gas, and M x O y + H 2 → M x ' O y ' + H 2 O. The reaction is an exothermic reaction in which water is generated, thereby increasing the temperature of the catalyst.

또한, 상기 단계 1의 환원가스는 탄화수소로부터 올레핀을 제조시 생성된 부산물일 수 있다. 탄화수소로부터 올레핀을 제조시에는 통상적으로 일산화탄소, 수소, 에틸렌, 에탄, 메탄 등이 부산물로써 발생한다. 본 발명의 제조방법에서는 이와 같이 부산물로써 발생하는 일산화탄소 등의 촉매를 전처리하는 환원가스로써 사용할 수 있으며, 이를 통해 제조공정의 비용을 절감할 수 있는 효과가 있다.In addition, the reducing gas of step 1 may be a by-product generated when preparing the olefin from a hydrocarbon. In preparing olefins from hydrocarbons, carbon monoxide, hydrogen, ethylene, ethane, methane and the like are usually generated as by-products. In the production method of the present invention can be used as a reducing gas for pretreatment of the catalyst such as carbon monoxide generated as a by-product, there is an effect that can reduce the cost of the manufacturing process.

본 발명의 제조방법에 있어서, 단계 2은 상기 단계 1에서 전처리된 촉매를 사용하여 탄화수소로부터 올레핀을 제조하는 단계이다. In the preparation method of the present invention, step 2 is a step of preparing an olefin from a hydrocarbon using the catalyst pretreated in step 1 above.

본 발명에서 단계 2의 촉매는 탄화수소와 반응하기 전에 환원가스에 의해 전처리됨에 따라, 종래기술에서의 촉매, 즉 전처리 없이 올레핀의 제조공정에 투입되었던 촉매와 비교하여, 더욱 효율적으로 올레핀을 제조해낼 수 있다. In the present invention, the catalyst of step 2 is pretreated by a reducing gas before reacting with hydrocarbons, so that the olefin can be produced more efficiently compared to the catalyst in the prior art, that is, a catalyst that has been introduced into the olefin production process without pretreatment. have.

즉, 앞서 언급한 바와 같이, 올레핀 제조시 촉매의 온도가 증가하는 짧은 시간동안에는 불필요한 부산물이 생성되는 단점이 있었으나, 상기 단계 1의 전처리를 통해 온도가 증가된 상태의 촉매는 부산물이 생성되는 구간없이도, 탄화수소로부터 올레핀을 제조해낼 수 있다. 이에 따라 올레핀의 대량생산이 가능할 뿐 아니라, 공정의 경제성 측면에서도 더욱 효율성을 증대시킬 수 있다. That is, as mentioned above, there was a disadvantage in that unnecessary by-products are generated during a short time when the temperature of the catalyst increases during the preparation of the olefin, but the catalyst in the state of which the temperature is increased through the pretreatment of step 1 may be produced without a by-product section. The olefin can be produced from a hydrocarbon. This not only enables the mass production of olefins, but also increases the efficiency in terms of economics of the process.

상기 단계 2에서 올레핀을 제조시, 전처리된 촉매와 원료물질인 탄화수소가 접촉하는 시간은 0.5 내지 10 초, 바람직하게는 2 내지 3 초일 수 있다. When preparing the olefin in step 2, the contact time between the pretreated catalyst and the raw material hydrocarbon may be 0.5 to 10 seconds, preferably 2 to 3 seconds.

만약, 탄화수소와 촉매의 접촉 시간이 0.5 초 미만인 경우 탄화수소의 전환율이 저하되는 문제점이 있고, 접촉시간이 10 초를 초과하는 경우에는 촉매의 격자 산소 중 반응에 참여하는 활성 격자 산소의 양이 급격히 줄어들어 올레핀의 선택도가 감소하는 문제점이 발생할 수 있다.If the contact time of the hydrocarbon and the catalyst is less than 0.5 seconds, there is a problem that the conversion rate of the hydrocarbon is lowered, and if the contact time is more than 10 seconds, the amount of active lattice oxygen participating in the reaction among the lattice oxygen of the catalyst is drastically reduced. Problems may occur in which the selectivity of olefins is reduced.

이때, 단계 2에서 탄화수소와 접촉하는 촉매, 즉 상기 단계 1에서 전처리된 촉매는, 금속 산화물 촉매일 수 있으며, 이 경우 탄화수소로부터 올레핀이 제조되는 반응은 하기 반응식 1로 표현될 수 있다.At this time, the catalyst in contact with the hydrocarbon in step 2, that is, the catalyst pretreated in step 1, may be a metal oxide catalyst, in this case, the reaction in which the olefin is prepared from the hydrocarbon may be represented by the following scheme 1.

<반응식 1><Scheme 1>

탄화수소 + MxOy의 격자산소 → 올레핀 + H2O + Mx'Oy' Lattice oxygen of hydrocarbon + M x O y → olefin + H 2 O + M x ' O y'

(이때, 상기 반응식의 MxOy는 상기 단계 1의 촉매이며,(Wherein M x O y in the scheme is the catalyst of step 1,

상기 M은 크롬, 바나듐, 망간, 철, 코발트, 몰리브덴, 구리, 아연, 세륨 및 니켈을 포함하는 군으로부터 선택되는 적어도 1종의 금속이며,M is at least one metal selected from the group consisting of chromium, vanadium, manganese, iron, cobalt, molybdenum, copper, zinc, cerium and nickel,

y/x > y'/x' 이다.)y / x> y '/ x')

상기 단계 1 및 2에서 사용되는 촉매는 상기 반응식에서 나타낸 바와 같이 금속 산화물일 수 있으며, 예를 들어 담체에 담지된 형태일 수 있다. 상기 금속 산화물 촉매는 산소 종 전달체로써, 이와 같이 산소 종 전달체를 촉매로 사용하는 경우, 촉매 상의 격자 산소와 탄화수소로부터 탈리된 수소가 반응하여 물과 올레핀이 생성되는 반응이 일어난다. 이에 따라, 올레핀 선택도가 높으며, 탈수소 흡열 반응에 의한 반응 에너지 부족을 보완하는 탈리된 수소의 산화 발열반응이 진행되고, 그 제조방법 또한 간단하기 때문에 경제적이면서 대량생산이 가능한 장점이 있다.The catalyst used in the above steps 1 and 2 may be a metal oxide, as shown in the above scheme, for example, may be in a form supported on a carrier. The metal oxide catalyst is an oxygen species carrier, and when the oxygen species carrier is used as a catalyst, a reaction occurs in which lattice oxygen on the catalyst reacts with hydrogen released from the hydrocarbon to generate water and olefins. Accordingly, the olefin selectivity is high, and the oxidative exothermic reaction of the desorbed hydrogen, which compensates for the lack of reaction energy due to the dehydrogenation endothermic reaction, proceeds, and the manufacturing method thereof is also simple, so that there is an advantage in that economical and mass production is possible.

한편, 상기 담체는 예를 들어 알루미나 일 수 있으나, 이에 제한되는 것은 아니며 촉매의 담체로써 사용될 수 있는 적절한 물질을 선택하여 촉매를 적용시킬 수 있다. The carrier may be, for example, alumina, but is not limited thereto. The catalyst may be selected by selecting an appropriate material that can be used as a carrier of the catalyst.

본 발명에 따른 제조방법에 있어서, 단계 3은 상기 단계 2에서 반응한 촉매와 제조된 올레핀을 분리한 후, 분리된 촉매를 재생하는 단계이다.In the preparation method according to the present invention, step 3 is a step of separating the catalyst reacted in step 2 with the prepared olefin and regenerating the separated catalyst.

상기 단계 2에서 반응한 촉매, 예를 들어 하기 반응식 2로 표시되는 반응을 통해 금속산화물이 재생될 수 있다. 이때, 반응식 2의 Mx'Oy '는 상기 반응식 1과 같은 반응이 수행된 촉매를 의미하며, 반응식 2는 탄화수소와 반응한 촉매가 분리부를 통해 올레핀과 분리된 후의 재생이 산소와의 반응에 의해서 수행되는 것을 나타낸 것이다.The metal oxide may be regenerated through the catalyst reacted in Step 2, for example, the reaction represented by Scheme 2 below. At this time, M x ' O y ' of Scheme 2 means a catalyst on which the reaction as in Scheme 1 is carried out, Scheme 2 is a reaction to the reaction with oxygen after the catalyst reacted with the hydrocarbon is separated from the olefin through the separation unit It is shown to be performed by.

<반응식 2><Scheme 2>

Mx'Oy' + O2 → MxOy M x ' O y' + O 2 → M x O y

본 발명에 따른 제조방법에 있어서, 단계 4는 단계 3에서 재생된 촉매를 상기 단계 1의 공정으로 재순환 시키는 단계이다.In the production method according to the present invention, step 4 is a step of recycling the catalyst regenerated in step 3 to the process of step 1.

본 발명의 단계 3에서 재생된 촉매를 다시 단계 1의 공정에 공급함으로써, 촉매를 재활용하므로 보다 경제적으로 올레핀을 제조 가능하다.By feeding the catalyst regenerated in step 3 of the present invention back to the process of step 1, the catalyst is recycled, thereby making it possible to produce olefins more economically.

또한, 상기 단계 3에서 촉매가 재생되는 반응은 발열반응이므로, 이때 발생한 열에너지를 통해 촉매의 온도를 상승시킬 수 있는바, 재순환되는 단계 1에서 환원가스를 통해 전처리가 더욱 원활하게 수행될 수 있다. In addition, since the reaction in which the catalyst is regenerated in step 3 is exothermic, it is possible to raise the temperature of the catalyst through the generated heat energy, and thus, pretreatment may be performed more smoothly through the reducing gas in step 1 being recycled.

즉, 탄화수소로부터 올레핀을 제조할 시 요구되는 온도까지 촉매의 온도를 승온시킴에 있어서, 상기 단계 3의 재생에 의하여 에너지가 촉매로 공급되기 때문에 보다 경제적으로 촉매의 온도를 높일 수 있다. In other words, in raising the temperature of the catalyst to the temperature required when preparing the olefin from the hydrocarbon, energy is supplied to the catalyst by the regeneration of the step 3 it is possible to raise the temperature of the catalyst more economically.

본 발명의 제조방법은 이와 같이, 촉매의 전처리를 통한 올레핀의 제조 수율을 향상시킬 수 있을 뿐 아니라, 올레핀 제조에 사용되는 촉매를 재생하여 반복적으로 사용할 수 있는 바, 공정의 경제성을 더욱 향상시킬 수 있을 뿐 아니라, 올레핀을 연속적으로 제조할 수 있는 장점이 있다.In this way, the production method of the present invention can not only improve the yield of olefin production through the pretreatment of the catalyst, but also can regenerate and repeatedly use the catalyst used in the production of olefin, thereby further improving the economics of the process. In addition, there is an advantage that the olefin can be continuously produced.

또한, 본 발명은,In addition, the present invention,

상기 제조방법으로 제조되는 올레핀을 제공한다.It provides an olefin produced by the above production method.

본 발명의 제조방법은 앞서 언급한 바와 같이, 촉매에 대한 전처리가 없었던 종래기술과 비교하여 더욱 경제적으로 올레핀을 제조해낼 수 있는 방법이다. 따라서, 본 발명에 따른 상기 올레핀의 경우 종래기술보다 더욱 경제성이 우수한 장점이 있다.As mentioned above, the production method of the present invention is a method that can produce olefins more economically than in the prior art, in which there was no pretreatment for the catalyst. Therefore, in the case of the olefin according to the present invention there is an advantage that is more economical than the prior art.

나아가, 본 발명은,Furthermore, the present invention,

탄화수소로부터 올레핀을 제조하는 탄화수소 반응부; A hydrocarbon reaction unit for preparing an olefin from a hydrocarbon;

상기 탄화수소 반응부로 탄화수소를 공급하는, 탄화수소 공급부; A hydrocarbon supply unit supplying a hydrocarbon to the hydrocarbon reaction unit;

촉매가 갖고 있는 산소종과 발열반응을 일으킬 수 있는 환원가스를 공급하는, 환원가스 공급부;A reducing gas supply unit for supplying a reducing gas capable of causing an exothermic reaction with oxygen species contained in the catalyst;

상기 환원가스 공급부로부터 공급되는 환원가스를 통해 촉매를 전처리하는, 촉매 전처리부;A catalyst pretreatment unit for pretreating the catalyst through a reducing gas supplied from the reducing gas supply unit;

상기 촉매전처리부에서 전처리된 촉매를 상기 탄화수소 반응부로 공급하는 촉매 공급부; A catalyst supply unit supplying the catalyst pretreated in the catalyst pretreatment unit to the hydrocarbon reaction unit;

탄화수소 반응부에서 제조된 올레핀과 촉매를 분리하는, 분리부; 및Separation unit for separating the olefin and the catalyst prepared in the hydrocarbon reaction unit; And

상기 분리부에서 분리된 촉매를 재생하는 공기 반응부;를 포함하는, 연속 반응-재생 및 유동식 올레핀 제조장치를 제공한다.It provides a continuous reaction-regeneration and fluidized olefin production apparatus comprising a; air reaction unit for regenerating the catalyst separated in the separation unit.

이때, 본 발명의 제조장치의 일례를 나타낸 도 2의 모식도를 통해 나타내었으며, 이하 도면을 참조하면 본 발명의 제조장치를 상세히 설명한다.At this time, it is shown through a schematic diagram of Figure 2 showing an example of the manufacturing apparatus of the present invention, with reference to the drawings will be described in detail the manufacturing apparatus of the present invention.

도 2에 나타난 바와 같이, 환원가스 공급부(70)를 통해서 촉매가 갖고 있는 활성 산소종과 발열반응을 일으킬 수 있는 환원가스가 촉매 전처리부(60)로 공급된다. 이때, 상기 촉매 전처리부에서 환원가스에 의해 전처리된 촉매는 촉매공급부(40)를 통해 상기 탄화수소 반응부(30)으로 공급되며, 상기 탄화수소 반응부에서는 공급된 탄화수소로부터 올레핀이 생성되는 반응이 수행된다. As shown in FIG. 2, through the reducing gas supply unit 70, a reducing gas capable of causing an exothermic reaction with active oxygen species included in the catalyst is supplied to the catalyst pretreatment unit 60. In this case, the catalyst pretreated by the reducing gas in the catalyst pretreatment unit is supplied to the hydrocarbon reaction unit 30 through a catalyst supply unit 40, and the reaction in which the olefin is generated from the supplied hydrocarbon is performed in the hydrocarbon reaction unit. .

상기 탄화수소 반응부에서 생성된 올레핀은, 분리부(50)에서 사용된 촉매와 분리되어 수득될 수 있으며, 분리부에서 분리된 촉매는 공기반응부(20)로 공급되어 재생될 수 있다.The olefin produced in the hydrocarbon reaction unit may be obtained by being separated from the catalyst used in the separation unit 50, and the catalyst separated in the separation unit may be supplied to the air reaction unit 20 to be regenerated.

또한, 상기 공기 반응부(20)에서 재생된 촉매는 다시 촉매 전처리부(60)로 재공급되어, 전처리 후 다시 탄화수소 반응부로 공급될 수 있다.In addition, the catalyst regenerated in the air reaction unit 20 may be supplied again to the catalyst pretreatment unit 60, and then supplied to the hydrocarbon reaction unit again after the pretreatment.

즉, 상기 제조장치는 앞서 설명한 바와 같은 본 발명의 올레핀 제조방법을 수행하기 위한 장치로써, 환원가스를 통해 촉매의 전처리과정을 수행하면서 탄화수소로부터 올레핀을 제조할 수 있으며, 상기 전처리에 의하여 종래보다 더욱 높은 수율로 올레핀을 제조해낼 수 있다. That is, the manufacturing apparatus is a device for performing the olefin production method of the present invention as described above, it is possible to produce the olefin from the hydrocarbon while performing the pretreatment process of the catalyst through a reducing gas, by the pre-treatment more than before Olefin can be produced in high yields.

더 나아가, 본 발명은,Furthermore, the present invention,

탄화수소로부터 올레핀을 제조하는 탄화수소 반응부; A hydrocarbon reaction unit for preparing an olefin from a hydrocarbon;

상기 탄화수소 반응부로 탄화수소를 공급하는, 탄화수소 공급부; A hydrocarbon supply unit supplying a hydrocarbon to the hydrocarbon reaction unit;

촉매가 갖고 있는 산소종과 발열반응을 일으킬 수 있는 환원가스를 공급하는, 환원가스 공급부;A reducing gas supply unit for supplying a reducing gas capable of causing an exothermic reaction with oxygen species contained in the catalyst;

상기 환원가스 공급부로부터 공급되는 환원가스를 통해 촉매를 전처리하는, 촉매 전처리부;A catalyst pretreatment unit for pretreating the catalyst through a reducing gas supplied from the reducing gas supply unit;

상기 촉매전처리부에서 전처리된 촉매를 상기 탄화수소 반응부로 공급하는 촉매 공급부; A catalyst supply unit supplying the catalyst pretreated in the catalyst pretreatment unit to the hydrocarbon reaction unit;

탄화수소 반응부에서 제조된 올레핀과 촉매를 분리하는, 분리부; 및Separation unit for separating the olefin and the catalyst prepared in the hydrocarbon reaction unit; And

상기 분리부에서 분리된 촉매를 재생하는 공기 반응부;를 포함하는 장치를 이용하여 올레핀을 제조함에 있어서,In preparing an olefin using an apparatus comprising a; air reaction unit for regenerating the catalyst separated in the separation unit,

상기 촉매 전처리부로 환원가스를 공급하여 탄화수소로부터 올레핀을 제조하기 위한 촉매를 전처리하는 단계(단계 1);Supplying a reducing gas to the catalyst pretreatment unit to pretreat the catalyst for preparing the olefin from the hydrocarbon (step 1);

상기 단계 1에서 전처리된 촉매를 촉매 공급부를 통해 상기 탄화수소 반응부로 공급하고, 탄화수소 공급부를 통해 탄화수소 반응부로 탄화수소 원료를 공급하여, 탄화수소로부터 올레핀을 제조하는 단계(단계 2); Supplying the catalyst pretreated in step 1 to the hydrocarbon reaction part through a catalyst supply part, and supplying a hydrocarbon raw material to a hydrocarbon reaction part through a hydrocarbon supply part to prepare an olefin from a hydrocarbon (step 2);

상기 단계 2에서 사용된 촉매와 제조된 올레핀을 상기 분리부에서 분리한 후, 분리된 촉매를 공기 반응부로 도입하여 촉매를 재생하는 단계(단계 3); 및Separating the catalyst used in step 2 and the prepared olefin in the separation unit, and then introducing the separated catalyst into the air reaction unit to regenerate the catalyst (step 3); And

단계 3에서 재생된 촉매를 촉매 전처리부로 도입하여 전처리하는 단계(단계 4);를 포함하고,And introducing the catalyst regenerated in step 3 into the catalyst pretreatment unit (step 4).

상기 환원가스는 상기 단계 2에서 탄화수소로부터 올레핀을 제조시 생성된 부산물인 것을 특징으로 하는, 탄화수소로부터 올레핀 제조시 발생하는 부산물의 재활용 방법을 제공한다.The reducing gas is a by-product produced during the preparation of the olefin from the hydrocarbon in step 2, it provides a method for recycling by-products generated during the production of olefin from a hydrocarbon.

이때, 본 발명의 재활용 방법은, 앞서 설명한 올레핀의 제조방법 및 제조장치에서 설명한 바와 동일한 기술적 특징을 포함하고 있으며 다만 촉매를 전처리하기 위한 환원가스로써 부산물을 재활용하는 방법에 관한 것인 바, 부산물이 환원가스로써 사용되는 것 이외에는 상기한 바와 같기 때문에 이에 대한 설명은 생략한다.At this time, the recycling method of the present invention includes the same technical features as described in the method for producing and manufacturing the olefins described above, but relates to a method for recycling the by-product as a reducing gas for pretreatment of the catalyst, Since it is as described above except used as a reducing gas, the description thereof is omitted.

본 발명의 재활용 방법은, 탄화수소로부터 올레핀을 제조시 촉매를 전처리하기 위한 환원가스로써 부산물, 즉 탄화수소로부터 올레핀 제조시 발생하는 일산화탄소, 수소, 메탄, 에탄, 에틸렌 등의 부산물을 사용하는 것이다.The recycling method of the present invention is to use by-products, ie, by-products of carbon monoxide, hydrogen, methane, ethane, ethylene and the like generated as a reducing gas for pretreatment of the catalyst when preparing olefins from hydrocarbons.

즉, 불필요한 부산물을 폐기하는 것이 아닌, 촉매의 전처리에 사용할 수 있는바 부산물의 폐기에 따른 경제적 손실을 해결할 수 있는 것으로써, 올레핀 제조를 더욱 경제적으로 수행할 수 있을 뿐 아니라, 부산물의 재활용에 따른 환경적인 이점 또한 나타낼 수 있다. In other words, it is possible to solve the economic loss caused by the disposal of by-products, which can be used for the pretreatment of the catalyst, rather than disposing of unnecessary by-products. Environmental benefits can also be demonstrated.

이하 본 발명을 실시예를 통하여 더욱 구체적으로 설명한다. 단 하기 실시예들은 본 발명의 설명을 위한 것일 뿐 본 발명의 범위가 하기 실시예에 의하여 한정되는 것은 아니다.Hereinafter, the present invention will be described in more detail with reference to Examples. However, the following examples are only for the description of the present invention and the scope of the present invention is not limited by the following examples.

<제조예> <Production example>

단계 1: 알루미나 졸(sol)을 분무 건조 및 소성하여 얻어진 45~120 um 크기의 γ-Al2O3을 담체로 준비하였다.Step 1: γ-Al 2 O 3 having a size of 45-120 um obtained by spray drying and calcining an alumina sol was prepared as a carrier.

단계 2: 상기 단계 1에서 준비된 담체에 금속 산화물을 담지하기 위해, 습식 함침법을 사용하였다. 상세하게는, 상기 단계 1에서 준비된 알루미나 담체를 묽은 CrO3 전구체 용액에 침지한 후, 이를 상온에서 12시간 방치하였으며, 이후 상기 알루미나 담체를 120 ℃ 오븐에 넣어 건조하였다.Step 2: To impregnate the metal oxide on the carrier prepared in Step 1, a wet impregnation method was used. Specifically, the alumina carrier prepared in step 1 was immersed in dilute CrO 3 precursor solution, it was left at room temperature for 12 hours, and then the alumina carrier was dried in a 120 ° C. oven.

건조된 담체는 700 ℃에서 6시간 소성하였으며, 이를 통해 17.5 wt% 크롬 산화물(Chromium oxide)/알루미나(Al2O3) 촉매를 제조하였다.The dried carrier was calcined at 700 ° C. for 6 hours, whereby 17.5 wt% Chromium oxide / Alumina (Al 2 O 3 ) Catalyst was prepared.

<실시예 1> 올레핀 제조 1Example 1 Preparation of Olefin 1

단계 1: 상기 제조예에서 제조된 크롬 산화물(Chromium oxide)/알루미나(Al2O3) 촉매를 촉매 공급부를 통해 반응부에 공급하기에 앞서, 수소(H2)를 환원가스 공급부를 통해 촉매 전처리부로 공급하였고, 촉매공급부를 지나는 촉매의 온도는 660 ℃까지 승온되었다. Step 1: Pretreatment of hydrogen (H 2 ) with the catalyst through a reducing gas supply prior to supplying the chromium oxide / alumina (Al 2 O 3 ) catalyst prepared in the above preparation to the reaction via the catalyst supply To the temperature, and the temperature of the catalyst passing through the catalyst supply was raised to 660 ℃.

단계 2: 상기 단계 1에서 승온된 촉매를 탄화수소 반응부로 공급하고, 프로판을 탄화수소 공급부를 통하여 탄화수소 반응부로 공급하여 프로필렌을 제조하였다.Step 2: The catalyst heated in step 1 was supplied to the hydrocarbon reaction section, and propane was supplied to the hydrocarbon reaction section through the hydrocarbon supply section to prepare propylene.

단계 3: 상기 단계 2에서 제조된 프로필렌과 반응한 촉매를 분리부에서 분리하여 프로필렌을 수득하고, 반응한 촉매는 다시 공기 반응부로 공급하여 재생하였다.Step 3: The catalyst reacted with propylene prepared in step 2 was separated in a separation unit to obtain propylene, and the reacted catalyst was fed back into the air reaction unit to regenerate.

단계 4: 상기 공기 반응부에서 재생된 촉매를 단계 1의 과정을 반복수행한 후, 탄화수소 반응부로 공급하였다. Step 4: The catalyst regenerated in the air reaction unit was repeatedly performed in step 1, and then supplied to the hydrocarbon reaction unit.

<실시예 2> 올레핀 제조 2Example 2 Preparation of Olefin 2

본 발명의 실시예 1의 단계 1에서 환원가스로써 수소가 아닌 일산화탄소(CO)를 공급한 것을 제외하고는 상기 실시예 1과 동일하게 수행하여 프로필렌을 제조하였다.Propylene was prepared in the same manner as in Example 1 except for supplying carbon monoxide (CO) instead of hydrogen as the reducing gas in Step 1 of Example 1 of the present invention.

<실시예 3> 올레핀 제조 3Example 3 Preparation of Olefin 3

본 발명의 실시예 1의 단계 1에서 환원가스로써 수소가 아닌 메탄(CH4)을 공급한 것을 제외하고는 상기 실시예 1과 동일하게 수행하여 프로필렌을 제조하였다.Propylene was prepared in the same manner as in Example 1 except for supplying methane (CH 4 ) instead of hydrogen as a reducing gas in Step 1 of Example 1 of the present invention.

<실시예 4> 올레핀 제조 4Example 4 Preparation of Olefin 4

본 발명의 실시예 1의 단계 1에서 환원가스로써 수소가 아닌 에틸렌(C2H4)을 공급한 것을 제외하고는 상기 실시예 1과 동일하게 수행하여 프로필렌을 제조하였다.Propylene was prepared in the same manner as in Example 1 except that ethylene (C 2 H 4 ) instead of hydrogen was supplied as the reducing gas in Step 1 of Example 1 of the present invention.

<실시예 5> 올레핀 제조 5Example 5 Preparation of Olefin 5

본 발명의 실시예 1의 단계 1에서 환원가스로써 수소가 아닌 에탄(C2H6)을 공급한 것을 제외하고는 상기 실시예 1과 동일하게 수행하여 프로필렌을 제조하였다.Propylene was prepared in the same manner as in Example 1 except that ethane (C 2 H 6 ) instead of hydrogen was supplied as the reducing gas in Step 1 of Example 1 of the present invention.

<실시예 6> 올레핀 제조 6Example 6 Preparation of Olefin 6

본 발명의 하기 비교예 2에서 프로판을 흘려주기 전, 환원가스 처리량을 0.11 mol H2/mol Cr로 하고, 퍼니스(furnace)온도를 680 ℃로 유지시킨 것을 제외하고 하기 비교예 2와 동일하게 수행하여 프로필렌을 제조하였다.In the following Comparative Example 2 of the present invention, the flow rate of the reducing gas was 0.11 mol H 2 / mol Cr, and the furnace temperature was maintained at 680 ° C., in the same manner as in Comparative Example 2, before flowing the propane. To produce propylene.

<비교예 1>Comparative Example 1

본 발명의 실시예 1의 단계 1에서 환원가스를 사용하지 않은 것을 제외하고는 상기 실시예 1과 동일하게 수행하여 프로필렌을 제조하였다.Propylene was prepared in the same manner as in Example 1 except that no reducing gas was used in Step 1 of Example 1 of the present invention.

<비교예 2> Comparative Example 2

본 발명의 제조예에서 제조된 크롬 산화물(Chromium oxide)/알루미나(Al2O3) 촉매 0.4g을 쿼츠로 제작된 반응기의 프리츠(Fritz)위에 고정시키고, 퍼니스(furnace)온도를 630 ℃로 유지시킨 후, 프로판을 흘려주었다. 이때 공간 속도는 8,230 literC3/(kgcat-hr)이었고, 이를 통해 프로필렌을 제조하였다.Chromium oxide / Alumina (Al 2 O 3 ) prepared in the preparation example of the present invention 0.4 g of the catalyst was fixed on a fritz in a reactor made of quartz, and the furnace temperature was maintained at 630 ° C., followed by propane. The space velocity was 8,230 liter C3 / (kg cat -hr), through which propylene was produced.

<실험예 1> 촉매의 환원가스 전처리 후, 촉매 층의 온도 변화Experimental Example 1 Temperature Change of Catalyst Layer After Pretreatment of Reducing Gas of Catalyst

환원가스로써 수소, 일산화탄소, 메탄, 에틸렌을 공급하고, 이후 프로판을 흘려주는 경우 촉매층의 온도를 하기와 같이 분석하였다. Hydrogen, carbon monoxide, methane, and ethylene were supplied as reducing gases, and then the temperature of the catalyst bed was analyzed as follows when propane was flowed.

(1) 환원가스로써 수소를 공급하였을 때, 프로판 탈수소 반응 중 촉매의 온도를 측정하였으며, 그 결과는 도 3에 나타내었다.(1) When hydrogen was supplied as the reducing gas, the temperature of the catalyst during the propane dehydrogenation reaction was measured, and the results are shown in FIG. 3.

도 3에 나타난 바와 같이 산소 종 전달체의 전처리를 위한 수소의 양이 증가할수록, 탈수소 반응 중 반응초기 급격한 연소반응에 의한 촉매 층 온도증가 폭이 감소하는 것을 알 수 있다.As shown in FIG. 3, it can be seen that as the amount of hydrogen for pretreatment of the oxygen species carrier increases, the width of the catalyst bed temperature increase due to the rapid combustion reaction in the initial stage of the dehydrogenation reaction decreases.

(2) 환원가스로써 일산화탄소를 공급하였을 때, 프로판 탈수소 반응 중 촉매의 온도를 측정하였으며, 그 결과는 도 4에 나타내었다.(2) When carbon monoxide was supplied as the reducing gas, the temperature of the catalyst during the propane dehydrogenation reaction was measured, and the results are shown in FIG. 4.

도 4에 나타난 바와 같이 산소 종 전달체의 전처리를 위한 일산화탄소의 양이 증가할수록, 탈수소 반응 중 반응초기 급격한 연소반응에 의한 촉매 층 온도증가 폭이 감소하는 것을 알 수 있다.As shown in FIG. 4, it can be seen that as the amount of carbon monoxide for pretreatment of the oxygen species carrier increases, the width of the catalyst bed temperature increase due to the rapid initial combustion reaction during the dehydrogenation reaction decreases.

(3) 환원가스로써 메탄을 공급하였을 때, 프로판 탈수소 반응 중 촉매의 온도를 측정하였으며, 그 결과는 도 5에 나타내었다.(3) When methane was supplied as the reducing gas, the temperature of the catalyst during the propane dehydrogenation reaction was measured, and the results are shown in FIG. 5.

도 5에 나타난 바와 같이 산소 종 전달체의 전처리를 위한 메탄의 양이 증가할수록, 탈수소 반응 중 반응초기 급격한 연소반응에 의한 촉매 층 온도증가 폭이 감소하는 것을 알 수 있다. As shown in FIG. 5, it can be seen that as the amount of methane for pretreatment of the oxygen species carrier increases, the width of the catalyst bed temperature increase due to the rapid initial combustion reaction during the dehydrogenation reaction decreases.

(4) 환원가스로써 에틸렌을 공급하였을 때, 프로판 탈수소 반응 중 촉매의 온도를 측정하였으며, 그 결과는 도 6에 나타내었다.(4) When ethylene was supplied as the reducing gas, the temperature of the catalyst during the propane dehydrogenation reaction was measured, and the results are shown in FIG. 6.

도 6에 나타난 바와 같이 산소 종 전달체의 전처리를 위한 에틸렌의 양이 증가할수록, 탈수소 반응 중 반응초기 급격한 연소반응에 의한 촉매 층 온도증가 폭이 감소하는 것을 알 수 있다.As shown in FIG. 6, it can be seen that as the amount of ethylene for pretreatment of the oxygen species carrier increases, the width of the catalyst bed temperature increase due to the initial combustion reaction during the dehydrogenation reaction decreases.

<실험예 2> 환원가스를 통한 촉매의 전처리 유무에 따른 비교분석Experimental Example 2 Comparative Analysis According to Pretreatment of Catalysts through Reducing Gas

본 발명의 촉매의 환원가스 전처리 과정이 추가된 실시예 1 내지 6과 비교예 1 및 2에 있어서 프로필렌의 수율 및 프로판의 전환율을 측정하여 도 7, 표 1 및 2에 비교하여 나타내었다. In Examples 1 to 6 and Comparative Examples 1 and 2 to which the reducing gas pretreatment of the catalyst of the present invention was added, the yield of propylene and the conversion rate of propane were measured and shown in FIG. 7, Tables 1 and 2, respectively.

도 7에 나타난 바와 같이 실시예 6처럼 촉매를 환원가스 전처리한 경우, 비교예 2의 결과와 달리, 프로판이 촉매와의 접촉 직후에 프로필렌 수율 및 선택도는 증가하고, 부산물인 이산화탄소 수율은 감소하는 것을 알 수 있다.As shown in FIG. 7, when the catalyst was pretreated with a reducing gas as in Example 6, unlike the results of Comparative Example 2, the yield and selectivity of propylene increased immediately after the contact of propane with the catalyst and the yield of carbon dioxide, a byproduct, decreased It can be seen that.

비교예 1Comparative Example 1 실시예 1Example 1 실시예 2Example 2 실시예 3Example 3 실시예 3Example 3 환원가스Reducing gas H2 H 2 COCO CH4 CH 4 CH4 CH 4 환원가스 공급량 (mol/Cr mol)Reduction Gas Supply (mol / Cr mol) 0.04430.0443 0.03940.0394 0.03610.0361 0.03540.0354 촉매공급부 촉매온도(oC)Catalyst Supply Part Catalyst Temperature ( o C) 597597 660660 660660 661661 660660 촉매/프로판 비(중량/중량)Catalyst / propane ratio (weight / weight) 31.531.5 26.226.2 2121 27.627.6 24.124.1 프로판 전환율(%)Propane Conversion Rate (%) 42.242.2 49.049.0 42.3242.32 45.3345.33 39.0939.09 프로필렌 수율(%)Propylene Yield (%) 30.7630.76 34.1534.15 30.9530.95 34.6934.69 31.0431.04

실시예 3Example 3 실시예 4Example 4 실시예 5Example 5 환원가스Reducing gas CH4 CH 4 C2H4 C 2 H 4 C2H6 C 2 H 6 환원가스 공급량 (mol/Cr mol)Reduction Gas Supply (mol / Cr mol) 0.05290.0529 0.05370.0537 0.07620.0762 촉매공급부 촉매온도(oC)Catalyst Supply Part Catalyst Temperature ( o C) 670670 670670 670670 촉매/프로판 비(중량/중량)Catalyst / propane ratio (weight / weight) 38.638.6 3838 37.537.5 프로판 전환율(%)Propane Conversion Rate (%) 47.5347.53 51.0151.01 50.0150.01 프로필렌 수율(%)Propylene Yield (%) 35.1935.19 40.0840.08 44.5144.51

표 1과 2에 나타난 바와 같이 환원가스로 촉매를 전처리함에 따라 프로필렌 수율은 30.76%에서 44.51%까지 증가하는 것을 알 수 있다.As shown in Tables 1 and 2, the propylene yield increased from 30.76% to 44.51% as the catalyst was pretreated with reducing gas.

Claims (10)

탄화수소로부터 올레핀을 제조하기 위한 촉매에 환원가스를 공급하여 상기 촉매를 전처리하는 단계(단계 1);Pretreatment of the catalyst by supplying a reducing gas to a catalyst for preparing olefins from hydrocarbons (step 1); 상기 단계 1에서 전처리된 촉매를 사용하여 탄화수소로부터 올레핀을 제조하는 단계(단계 2); Preparing an olefin from a hydrocarbon using the catalyst pretreated in step 1 (step 2); 상기 단계 2에서 사용된 촉매와 제조된 올레핀을 분리한 후, 분리된 촉매를 재생하는 단계(단계 3); 및Separating the catalyst used in step 2 from the prepared olefin and regenerating the separated catalyst (step 3); And 단계 3에서 재생된 촉매를 상기 단계 1의 공정으로 재순환 시키는 단계(단계 4);를 포함하고,Recycling the catalyst regenerated in step 3 to the process of step 1 (step 4); and 상기 단계 1 내지 4를 반복적으로 수행하여, 연속적으로 촉매의 재생 및 올레핀을 제조하는, 연속 반응-재생 및 유동식 올레핀 제조방법.The above steps 1 to 4 are repeatedly performed to continuously regenerate the catalyst and to produce olefins. 제1항에 있어서, 상기 단계 1의 전처리는 환원가스와 촉매를 0.5 내지 5 초동안 접촉시켜 수행되는 것을 특징으로 하는 연속 반응-재생 및 유동식 올레핀 제조방법.The method of claim 1, wherein the pretreatment of step 1 is carried out by contacting the reducing gas with a catalyst for 0.5 to 5 seconds. 제1항에 있어서, 상기 단계 1의 환원가스는 직쇄 또는 측쇄의 C1 내지 C4의 알케인 구조를 갖는 적어도 1종의 탄화수소를 포함하는 것을 특징으로 하는 연속 반응-재생 및 유동식 올레핀 제조방법.The method of claim 1, wherein the reducing gas of step 1 comprises at least one hydrocarbon having a linear or branched C 1 to C 4 alkane structure. 제1항에 있어서, 상기 단계 1의 환원가스는 직쇄 또는 측쇄의 C1 내지 C4의 알켄 구조를 갖는 적어도 1종의 탄화수소를 포함하는 것을 특징으로 하는 연속 반응-재생 및 유동식 올레핀 제조방법.The method of claim 1, wherein the reducing gas of step 1 comprises at least one hydrocarbon having a linear or branched C 1 to C 4 alkene structure. 제1항에 있어서, 상기 단계 1의 환원가스는 C1 내지 C4의 알카인 구조를 갖는 적어도 1종의 탄화수소를 포함하는 것을 특징으로 하는 연속 반응-재생 및 유동식 올레핀 제조방법.The method of claim 1, wherein the reducing gas of step 1 comprises at least one hydrocarbon having an alkane structure of C 1 to C 4 . 제1항에 있어서, 상기 단계 1의 환원가스는 일산화탄소, 수소, 에틸렌, 에탄 및 메탄을 포함하는 군으로부터 선택되는 적어도 1종의 가스를 포함하는 것을 특징으로 하는 연속 반응-재생 및 유동식 올레핀 제조방법.The method of claim 1, wherein the reducing gas of step 1 comprises at least one gas selected from the group consisting of carbon monoxide, hydrogen, ethylene, ethane and methane. . 제1항에 있어서, 상기 단계 1의 환원가스는,The method of claim 1, wherein the reducing gas of Step 1, 상기 단계 2에서 탄화수소로부터 올레핀을 제조시 생성된 부산물인 것을 특징으로 하는 연속 반응-재생 및 유동식 올레핀 제조방법.Continuous reaction-regeneration and flow olefin production method characterized in that the by-product produced in the preparation of the olefin from the hydrocarbon in step 2. 제1항의 제조방법으로 제조되는 올레핀.Olefin prepared by the method of claim 1. 탄화수소로부터 올레핀을 제조하는 탄화수소 반응부; A hydrocarbon reaction unit for preparing an olefin from a hydrocarbon; 상기 탄화수소 반응부로 탄화수소를 공급하는, 탄화수소 공급부; A hydrocarbon supply unit supplying a hydrocarbon to the hydrocarbon reaction unit; 촉매가 갖고 있는 산소종과 발열반응을 일으킬 수 있는 환원가스를 공급하는, 환원가스 공급부;A reducing gas supply unit for supplying a reducing gas capable of causing an exothermic reaction with oxygen species contained in the catalyst; 상기 환원가스 공급부로부터 공급되는 환원가스를 통해 촉매를 전처리하는, 촉매 전처리부;A catalyst pretreatment unit for pretreating the catalyst through a reducing gas supplied from the reducing gas supply unit; 상기 촉매전처리부에서 전처리된 촉매를 상기 탄화수소 반응부로 공급하는 촉매 공급부; A catalyst supply unit supplying the catalyst pretreated in the catalyst pretreatment unit to the hydrocarbon reaction unit; 탄화수소 반응부에서 제조된 올레핀과 촉매를 분리하는, 분리부; 및Separation unit for separating the olefin and the catalyst prepared in the hydrocarbon reaction unit; And 상기 분리부에서 분리된 촉매를 재생하는 공기 반응부;를 포함하는 제1항의 제조방법을 수행하기 위한, 연속 반응-재생 및 유동식 올레핀 제조장치.Air reaction unit for regenerating the catalyst separated in the separation unit; comprising a continuous reaction-regeneration and fluidized olefin production apparatus for performing the production method of claim 1. 탄화수소로부터 올레핀을 제조하는 탄화수소 반응부; A hydrocarbon reaction unit for preparing an olefin from a hydrocarbon; 상기 탄화수소 반응부로 탄화수소를 공급하는, 탄화수소 공급부; A hydrocarbon supply unit supplying a hydrocarbon to the hydrocarbon reaction unit; 촉매가 갖고 있는 산소종과 발열반응을 일으킬 수 있는 환원가스를 공급하는, 환원가스 공급부;A reducing gas supply unit for supplying a reducing gas capable of causing an exothermic reaction with oxygen species contained in the catalyst; 상기 환원가스 공급부로부터 공급되는 환원가스를 통해 촉매를 전처리하는, 촉매 전처리부;A catalyst pretreatment unit for pretreating the catalyst through a reducing gas supplied from the reducing gas supply unit; 상기 촉매전처리부에서 전처리된 촉매를 상기 탄화수소 반응부로 공급하는 촉매 공급부; A catalyst supply unit supplying the catalyst pretreated in the catalyst pretreatment unit to the hydrocarbon reaction unit; 탄화수소 반응부에서 제조된 올레핀과 촉매를 분리하는, 분리부; 및Separation unit for separating the olefin and the catalyst prepared in the hydrocarbon reaction unit; And 상기 분리부에서 분리된 촉매를 재생하는 공기 반응부;를 포함하는 장치를 이용하여 올레핀을 제조함에 있어서,In preparing an olefin using an apparatus comprising a; air reaction unit for regenerating the catalyst separated in the separation unit, 상기 촉매 전처리부로 환원가스를 공급하여 탄화수소로부터 올레핀을 제조하기 위한 촉매를 전처리하는 단계(단계 1);Supplying a reducing gas to the catalyst pretreatment unit to pretreat the catalyst for preparing the olefin from the hydrocarbon (step 1); 상기 단계 1에서 전처리된 촉매를 촉매 공급부를 통해 상기 탄화수소 반응부로 공급하고, 탄화수소 공급부를 통해 탄화수소 반응부로 탄화수소 원료를 공급하여, 탄화수소로부터 올레핀을 제조하는 단계(단계 2); Supplying the catalyst pretreated in step 1 to the hydrocarbon reaction part through a catalyst supply part, and supplying a hydrocarbon raw material to a hydrocarbon reaction part through a hydrocarbon supply part to prepare an olefin from a hydrocarbon (step 2); 상기 단계 2에서 사용된 촉매와 제조된 올레핀을 상기 분리부에서 분리한 후, 분리된 촉매를 공기 반응부로 도입하여 촉매를 재생하는 단계(단계 3); 및Separating the catalyst used in step 2 and the prepared olefin in the separation unit, and then introducing the separated catalyst into the air reaction unit to regenerate the catalyst (step 3); And 단계 3에서 재생된 촉매를 촉매 전처리부로 도입하여 전처리하는 단계(단계 4);를 포함하고,And introducing the catalyst regenerated in step 3 into the catalyst pretreatment unit (step 4). 상기 환원가스는 상기 단계 2에서 탄화수소로부터 올레핀을 제조시 생성된 부산물인 것을 특징으로 하는, 탄화수소로부터 올레핀 제조시 발생하는 부산물의 재활용 방법.The reducing gas is a by-product produced during the preparation of the olefin from the hydrocarbon in step 2, characterized in that the recycling of by-products generated during the production of olefin from hydrocarbon.
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