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WO2016200054A1 - Super-absorbent resin and method for preparing same - Google Patents

Super-absorbent resin and method for preparing same Download PDF

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Publication number
WO2016200054A1
WO2016200054A1 PCT/KR2016/004467 KR2016004467W WO2016200054A1 WO 2016200054 A1 WO2016200054 A1 WO 2016200054A1 KR 2016004467 W KR2016004467 W KR 2016004467W WO 2016200054 A1 WO2016200054 A1 WO 2016200054A1
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Prior art keywords
polymer
base polymer
super absorbent
crc
superabsorbent polymer
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French (fr)
Korean (ko)
Inventor
심유진
이혜연
김의덕
김재헌
김지연
오석헌
이민호
최대건
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Hanwha Chemical Corp
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Hanwha Chemical Corp
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/04Polymerisation in solution
    • C08F2/10Aqueous solvent
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/02Making solutions, dispersions, lattices or gels by other methods than by solution, emulsion or suspension polymerisation techniques
    • C08J3/03Making solutions, dispersions, lattices or gels by other methods than by solution, emulsion or suspension polymerisation techniques in aqueous media
    • C08J3/075Macromolecular gels
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/24Crosslinking, e.g. vulcanising, of macromolecules
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof

Definitions

  • the present invention relates to a super absorbent polymer and a method for producing the same.
  • Super Absorbent Polymer is a synthetic polymer material capable of absorbing water of 500 to 1,000 times its own weight.As a developer, super absorbent material (SAM) and absorbent gel material (AGM) They are named differently. Such super absorbent polymers have been put into practical use as physiological tools, and nowadays, in addition to hygiene products such as children's paper diapers, horticultural soil repair agents, civil engineering, building index materials, seedling sheets, freshness-retaining agents, and steaming in the food distribution sector. It is widely used as a material for articles.
  • a method for producing such a super absorbent polymer a method by reverse phase suspension polymerization or a method by aqueous solution polymerization is known.
  • Reverse phase suspension polymerization is disclosed in, for example, Japanese Patent Laid-Open Nos. 56-161408, 57-158209, and 57-198714.
  • a thermal polymerization method for applying polymerization to an aqueous solution and polymerizing it again, and a photopolymerization method for irradiating and polymerizing ultraviolet rays or the like are known.
  • the problem to be solved by the present invention is to provide a superabsorbent polymer having excellent gel strength and excellent permeability, and to provide a method for producing such a superabsorbent polymer.
  • the superabsorbent polymer according to an embodiment of the present invention for solving the above problems may have a gel strength index of 0.5 or more.
  • the 0.7 psi AUP (g / g) is a pressure absorbency value analyzed according to the EDANA WSP242.2.R3 method, and the CRC (g / g) of the base polymer is determined according to the EDANA WSP241.2.R3 method. It is the water retention value which analyzed CRC of base polymer before surface crosslinking.
  • 0.7psi pressure absorption capacity (AUP) of the superabsorbent polymer may range from 20 g / g to 30 g / g.
  • the water holding capacity (CRC) of the base polymer may range from 40 g / g or less.
  • the water retention capacity (CRC) according to the EDANA WSP241.2.R3 method of the superabsorbent polymer may be in the range of 30 g / g or less.
  • the superabsorbent polymer may have a gel layer permeability (GBP) of 30 ⁇ 10 ⁇ 8 cm 2 or more, as measured by a Free Swell Gel Bed Permeability Test.
  • GBP gel layer permeability
  • the super absorbent polymer may include at least one of a polyvalent cationic metal and an inorganic powder.
  • the polyvalent cation metal may include aluminum sulfate, aluminum lactate or aluminum phosphate.
  • the inorganic powder may include silicon dioxide, aluminum silicate oxide, magnesium oxide, zinc oxide, zeolite, bentonite or kaolin.
  • the superabsorbent polymer manufacturing method for solving the above problems is a step of polymerizing a monomer composition into a base polymer, pulverizing the base polymer, a polyvalent cation metal or inorganic powder on the ground base polymer Mixing a surface, and surface crosslinking the base polymer.
  • the mixing step and the surface crosslinking step may be performed at the same time.
  • the surface crosslinking may be performed after the mixing.
  • the polymerization may include a monomer composition, an initiator, and a crosslinking agent, and the crosslinking agent may be included in a range of 0.05 part by weight to 1 part by weight with respect to the monomer composition.
  • the superabsorbent polymer of the present invention may have excellent gel strength while having excellent gel bed permeability.
  • the superabsorbent polymer production method of the present invention can produce a superabsorbent polymer having excellent gel strength and gel permeability as described above.
  • 1 to 3 are schematic diagrams showing an apparatus for measuring gel permeability according to an embodiment of the present invention.
  • Method for producing a super absorbent polymer comprises the steps of polymerizing a monomer composition to a base polymer, pulverizing the polymerized base polymer, mixing a polyvalent cationic metal or inorganic powder to the ground base polymer And surface crosslinking the base polymer.
  • the step of polymerizing the super absorbent polymer is not particularly limited, the monomer composition may be injected into the polymerization reactor and polymerized.
  • the polymerization can be carried out continuously using a continuous polymerization reactor.
  • the said monomer composition can be inject
  • the water-soluble ethylenically unsaturated monomer can be used without limitation as long as it is a monomer generally used in the production of superabsorbent polymers.
  • the monomer can be used at least one selected from the group consisting of anionic monomers and salts thereof, nonionic hydrophilic containing monomers, amino group-containing unsaturated monomers and quaternized compounds thereof.
  • the concentration of the water-soluble ethylenically unsaturated monomer in the monomer composition depends on the polymerization time and reaction conditions (feed rate of the monomer composition, irradiation time of heat and / or light, irradiation range, and irradiation strength, belt width, length and moving speed, etc.). Although appropriately selected and used in consideration, in an exemplary embodiment, it may range from 40 to 60% by weight. In this case, it may be efficient in terms of solubility and economics of the monomer.
  • the monomer composition may further include an initiator, a crosslinking agent, and the initiator may be a photopolymerization initiator, a thermal polymerization initiator or a redox initiator.
  • the initiator may be used by appropriately selecting the type according to whether to select thermal polymerization, photopolymerization, polymerization due to redox reaction, or thermal polymerization and photopolymerization in the process.
  • the photopolymerization initiator is not particularly limited, but for example, diethoxy acetophenone, 2-hydroxy-2-methyl-1-phenylpropan-1-one, 4- (2-hydroxy ethoxy) phenyl- ( Acetophenone derivatives such as 2-hydroxy) -2-propyl ketone and 1-hydroxycyclohexylphenyl ketone; Benzoin alkyl ether compounds such as benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, and benzoin isobutyl ether; benzophenone derivatives such as methyl o-benzoyl benzoate, 4-phenyl benzophenone, 4-benzoyl-4'-methyl-diphenyl sulfide, and (4-benzoyl benzyl) trimethylammonium chloride; Thioxanthone compounds; Acyl phosphine oxide derivatives such as bis (2,4,6-trimethylbenzoyl) -phen
  • thermal polymerization initiator is not particularly limited, for example, an azo initiator, a peroxide initiator, a redox initiator or an organic halide initiator may be used alone or in combination of two or more thereof. have.
  • sodium persulfate (Na 2 S 2 O 8 ) or potassium persulfate (Potassium persulfate, K 2 S 2 O 8 ) among the thermal polymerization initiators may be mentioned, but is not limited thereto.
  • the content of the photopolymerization initiator and the thermal polymerization initiator can be selected as long as it can exhibit the polymerization initiation effect.
  • the photopolymerization initiator may be included in the range of 0.005 to 0.1 parts by weight based on 100 parts by weight of the monomer
  • the thermal polymerization initiator may be included in the range of 0.01 to 0.5 parts by weight based on 100 parts by weight of the monomer, but is not limited thereto. no.
  • the crosslinking agent includes at least one functional group capable of reacting with the substituent of the monomer and at least one ethylenically unsaturated group, or two or more functional groups capable of reacting with the substituent of the monomer and / or with the substituent formed by hydrolyzing the monomer.
  • Crosslinking agents can be used.
  • the crosslinking agent is a poly (meth) acrylate of a polyol having 8 to 12 carbon atoms, a bismethacrylamide having 8 to 12 carbon atoms, a polyol having 2 to 10 carbon atoms or a poly (poly) having a polyol having 2 to 10 carbon atoms.
  • Meta) allyl ether, and the like, and more specific examples thereof include N, N'-methylenebis (meth) acrylate, ethyleneoxy (meth) acrylate, polyethyleneoxy (meth) acrylate, and propyleneoxy (meth) acryl.
  • the crosslinking agent in the monomer composition, if the crosslinking agent can exhibit a crosslinking effect, its content can be selected and used.
  • the crosslinking agent may be included in the range of 0.05 to 1 parts by weight based on 100 parts by weight of the monomer composition. By satisfying the above range, it is possible to have excellent gel strength and at the same time increase the gel layer fluidity.
  • the base polymer is completed polymerization may be subjected to the step of grinding.
  • the pulverizing may be performed by inserting a base polymer having completed polymerization into a cutting device and cutting it by a cutter. In this case, the cutter can cut the base polymer into patterned pieces.
  • the cut base polymer may further include grinding, drying and further grinding the dried polymer.
  • a temporary drying step may be further included to prevent agglomeration and the like in the milling step.
  • the apparatus which cuts and extrudes a rubbery elastic body can be used.
  • cutter type cutters, chopper type cutters, kneader type cutters, vibratory grinders, impact grinders, friction grinders, and the like can be cited, but not limited thereto.
  • a dryer and a heating furnace can be used normally.
  • hot air dryers fluidized bed dryers, airflow dryers, infrared dryers, dielectric heating dryers, and the like may be mentioned, but are not limited thereto.
  • the drying temperature is not particularly limited, but may be in the range of 100 to 200 for preventing thermal degradation and for efficient drying.
  • the step of mixing the polyvalent cationic metal or inorganic powder with the ground base polymer Agglomeration of the superabsorbent polymer produced by mixing the polyvalent cationic metal or the inorganic powder can be prevented, whereby the liquid permeability of the superabsorbent polymer can be improved.
  • the polyvalent cation metal may include aluminum sulfate, aluminum lactate or aluminum phosphate
  • the inorganic powder may include silicon dioxide, aluminum silicate oxide, magnesium oxide, zinc oxide, zeolite, bentonite or kaolin, but is not limited thereto. It is not.
  • the step of mixing the polyvalent cation metal or inorganic powder and the step of surface crosslinking may be performed at the same time, but are not limited thereto.
  • the order can be changed as appropriate.
  • a step of crosslinking the surface of the base polymer may be performed.
  • the surface crosslinking step may be performed using, for example, ethylene glycol diglycidyl ether, water, and ethanol, but is not limited thereto.
  • the surface crosslinking step may be performed by mixing a surface crosslinking solution including any one or more of the crosslinking agent, the polyvalent cation metal, and the inorganic powder with the base polymer, and further, by drying the surface crosslinked base polymer, A water absorbent resin can be manufactured.
  • the surface-crosslinked base polymer may be dried by a hot air oven, but is not limited thereto.
  • the prepared base polymer may further include the step of preparing a superabsorbent polymer having a particle diameter of 150 ⁇ m or more to 850 ⁇ m or less using a mesh.
  • the super absorbent polymer according to an embodiment of the present invention may have a gel strength index of 0.5 or more, for example, 0.5 to 0.8, 0.5 to 0.75, or 0.55 to 0.71. It is possible to provide excellent permeability while maintaining the excellent gel strength of the super absorbent polymer in the range of the gel strength index.
  • the 0.7 psi AUP (g / g) is a pressure absorbency value analyzed according to the EDANA WSP242.2.R3 method, and the CRC (g / g) of the base polymer is determined according to the EDANA WSP241.2.R3 method. It is the water retention value which analyzed CRC of base polymer before surface crosslinking.
  • the 0.7psi pressure absorption capacity (AUP) of the superabsorbent polymer may range from 20 g / g to 30 g / g, for example, from 20 g / g to 25 g / g or from 21 g / g to 24 g / g. Can be.
  • the pressure absorbing ability the higher the surface crosslinking density as the ability to absorb water under a certain pressure, the higher the ability to absorb water even under pressure.
  • the superabsorbent polymer of the present invention may have an excellent absorbency by satisfying the pressure absorbency range.
  • the water holding capacity (CRC) of the base polymer may be in the range of 40g / g or less, for example, more than 0g / g to 40g / g, 20g / g to 40g / g, or 30g / g to 40g It may range from / g.
  • the water-retaining ability means that when the internal crosslinking degree is increased and the ability to hold the liquid is low, the numerical value is low, and the gel strength of the base polymer is relatively increased.
  • it may have excellent permeability and water absorption while maintaining excellent gel strength.
  • the superabsorbent polymer of the present invention can increase the crosslinking degree of the base polymer to increase the strength of the superabsorbent resin, and the surface of the base polymer includes a polyvalent metal salt or an inorganic material, thereby forming a channel through which liquid can flow.
  • the permeability can be improved.
  • water retention capacity (CRC) according to the EDANA WSP241.2.R3 method of the super absorbent polymer may be in the range of 30g / g or less.
  • CRC water retention capacity
  • Gel layer liquid permeability (GBP) of the super absorbent polymer may be in the range of 30 ⁇ 10 -8 cm 2 or more, for example, 30 ⁇ 10 -8 cm 2 to 80 ⁇ 10 -8 cm 2 or 35 ⁇ 10 -8 cm 2 to May range from 75 ⁇ 10 ⁇ 8 cm 2. That is, as described above, by adjusting the CRC value of the base polymer and the AUP value of the super absorbent polymer, the gel strength index may be satisfied within a predetermined numerical range, thereby satisfying the gel layer fluidity value as described above. have.
  • the super absorbent polymer may include at least one or more of a polyvalent cationic metal and an inorganic powder.
  • the permeability can be improved by using any one of a polyvalent cationic metal and an inorganic powder for the surface crosslinking while increasing the crosslinking degree of the base polymer to increase the strength of the super absorbent polymer.
  • the polyvalent cationic metal and the inorganic powder has already been described, a detailed description thereof will be omitted.
  • the monomer composition was added to the polymerizer, and then irradiated with ultraviolet rays through a UV irradiation apparatus, and UV polymerization was performed to prepare a hydrous gel polymer.
  • the hydrogel polymer was transferred to a cutter and then cut. After chopping the gel polymer with a meat chopper, the hydrous gel polymer was dried in a hot air dryer at 180 ° C. for 30 minutes, and the dried hydrogel polymer was ground with a grinder.
  • a surface crosslinking solution consisting of 1 g of ethylene carbonate, 4 g of water, 1 g of aluminum sulfate, and 0.5 g of Silica (Aerosil 200), followed by reaction at a hot air oven at 180 ° C. for 30 minutes. Subsequently, a surface treated superabsorbent polymer having a particle diameter of 150 ⁇ m or more and 850 ⁇ m or less was prepared using a sieve.
  • a surface crosslinking solution consisting of 1 g of ethylene carbonate, 4 g of water, 1 g of aluminum sulfate, and 0.5 g of Silica (Aerosil 200), followed by reaction in a hot air oven at 180 ° C. for 30 minutes. Subsequently, a surface treated superabsorbent polymer having a particle diameter of 150 ⁇ m or more and 850 ⁇ m or less was prepared using a sieve.
  • a surface crosslinking solution consisting of 1 g of ethylene carbonate, 4 g of water, 1 g of aluminum sulfate, and 0.5 g of Silica (Aerosil 200), followed by reaction at a hot air oven at 180 ° C. for 30 minutes. Subsequently, a surface treated superabsorbent polymer having a particle diameter of 150 ⁇ m or more and 850 ⁇ m or less was prepared using a sieve.
  • a surface crosslinking solution consisting of 1 g of ethylene carbonate, 4 g of water, 1 g of aluminum sulfate, and 0.5 g of Silica (Aerosil 200), followed by reaction at a hot air oven at 180 ° C. for 30 minutes. Subsequently, a surface treated superabsorbent polymer having a particle diameter of 150 ⁇ m or more and 850 ⁇ m or less was prepared using a sieve.
  • a surface crosslinking solution consisting of 1 g of ethylene carbonate, 4 g of water, 1 g of aluminum lactate, and 0.5 g of Silica (Aerosil 200), followed by reaction in a hot air oven at 180 ° C. for 30 minutes. Subsequently, a surface treated superabsorbent polymer having a particle diameter of 150 ⁇ m or more and 850 ⁇ m or less was prepared using a sieve.
  • a surface crosslinking solution consisting of 1 g of ethylene carbonate, 4 g of water, and 0.5 g of Silica (Aerosil 200), followed by reaction in a hot air oven at 180 ° C. for 30 minutes. Subsequently, a surface treated superabsorbent polymer having a particle diameter of 150 ⁇ m or more and 850 ⁇ m or less was prepared using a sieve.
  • CRC, AUP, GBP of the base polymer prepared in Preparation Examples 1 to 4 and the superabsorbent polymers of Comparative Examples and Examples were measured and shown in Table 1 below, according to Equation 1 of the superabsorbent polymers of Comparative Examples and Examples. Gel strength indicators are shown in Table 1 below.
  • the CRC and AUP are EDANA WSP 241.2. R3, EDANA WSP 242.2. It measured by R3 specification.
  • the gel layer fluidity may be measured by a free swell gel bed permeability test, and hereinafter, referring to FIGS. 1 to 3, the gel layer fluidity is more specifically described. Let's explain.
  • FIG. 2 is an enlarged cross-sectional view of the piston 200 in the apparatus for measuring permeability of FIG. 1
  • FIG. 3 is a plan view of a portion projected on the bottom of the piston 200 in FIGS. 1 and 2.
  • the piston 200 is positioned in the vessel 300, and the plurality of perforations 10 are formed in the piston lower portion 100 as shown in FIGS. 2 and 3.
  • the tank 500 and the vessel 300 are connected to each other, and the amount of the liquid introduced into the vessel 300 by the coke 600 can be adjusted, and the lower portion of the vessel 300 is provided.
  • the mesh network 400 is formed, the lower portion of the mesh network 400 is spaced at a predetermined interval, the collection container 700 is located on the scale 800, the inflow through the mesh network 400 from the container 300
  • the flow rate may be measured using the scale 800 of the weight of the liquid.
  • the piston 200 is removed, and the sample-folded cylindrical cell 50 is placed on the mesh network 400 of the container 300 and swollen for 60 minutes while pouring 0.9% saline. After 60 minutes, the piston 200 is placed in the container 300, the piston height H2 after swelling is measured, and the height H1 of the piston 200 before swelling and the height H2 of the piston 200 after swelling.
  • the piston 200 is positioned above the cylindrical cell 50, and the cork 600 of the tank 500 containing 0.9% physiological saline is opened to maintain a constant water height of 7.95 cm. do.
  • the amount of liquid passing through the gel layer through the computer and the balance 800 is measured at 1 second intervals for 1 minute as a function of time.
  • the velocity Q of the liquid passing through the swollen sample can be found in units of g / s by the linear least-squares method of weight (g) versus time (seconds).
  • fluidity (cm 2)
  • Q flow rate (g / sec)
  • height of the swollen sample (cm)
  • liquid viscosity (P) (approximately 1 cP for the test solution used in this test)
  • A cross-sectional area for the liquid flow (28.27 cm 2 for the sample vessel used for this test)
  • liquid density (g / cm 3) (approximately 1 g / cm 3 for the test solution used for this test)
  • hydrostatic pressure (dynes / cm 2) (typically approximately 7,797 dynes / cm 2).
  • the superabsorbent polymers of Examples 1 to 6 prepared using the base polymers of Preparation Examples 3 and 4 satisfying the CRC value of the base polymer of the present invention have excellent gel layer liquid permeability (GBP) values.
  • GBP gel layer liquid permeability
  • the superabsorbent polymer of the present invention satisfies a specific CRC range of the base polymer, has high internal strength, and has excellent ability to absorb water under the pressure of the superabsorbent polymer, On the surface of the water absorbent resin, a channel through which a liquid can flow, including an inorganic material such as a polyvalent metal salt or silica, can be formed to improve fluid flowability, thereby making it possible to improve gel layer fluidity.

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Abstract

The present invention relates to a super-absorbent resin and a method for preparing the same. In the super-absorbent resin of the present invention, the gel strength index of equation 1 below is 0.5 or more. [Equation 1] Gel strength index = 0.7 psi AUP of super-absorbent resin / CRC of base polymer, wherein, in equation 1, 0.7 psi AUP (g/g) is the value of absorbency under pressure analyzed according to the EDANA WSP242.2.R3, and CRC of the base polymer (g/g) is the value of centrifuge retention capacity obtained by analyzing CRC of the base polymer before surface cross-linking according to the EDANA WSP241.2.R3.

Description

고흡수성 수지 및 그의 제조 방법Super Absorbent Resin and Manufacturing Method Thereof

본 발명은 고흡수성 수지 및 그의 제조 방법에 관한 것이다.The present invention relates to a super absorbent polymer and a method for producing the same.

고흡수성 수지(Super Absorbent Polymer, SAP)란 자체 무게의 500 내지 1,000 배 정도의 수분을 흡수할 수 있는 기능을 가진 합성 고분자 물질로서, 개발업체마다 SAM(Super Absorbency Material), AGM(Absorbent Gel Material) 등 각기 다른 이름으로 명명하고 있다. 상기와 같은 고흡수성 수지는 생리용구로 실용화되기 시작해서, 현재는 어린이용 종이 기저귀 등 위생 용품 이외에 원예용 토양 보수제, 토목, 건축용 지수재, 육묘용 시트, 식품 유통 분야에서의 신선도 유지제, 찜질 용품 등의 재료로 널리 사용되고 있다.Super Absorbent Polymer (SAP) is a synthetic polymer material capable of absorbing water of 500 to 1,000 times its own weight.As a developer, super absorbent material (SAM) and absorbent gel material (AGM) They are named differently. Such super absorbent polymers have been put into practical use as physiological tools, and nowadays, in addition to hygiene products such as children's paper diapers, horticultural soil repair agents, civil engineering, building index materials, seedling sheets, freshness-retaining agents, and steaming in the food distribution sector. It is widely used as a material for articles.

상기와 같은 고흡수성 수지를 제조하는 방법으로는 역상현탁중합에 의한 방법 또는 수용액 중합에 의한 방법 등이 알려져 있다. 역상현탁중합에 대해서는 예를 들면 일본 특개소 56-161408, 특개소 57-158209, 및 특개소 57-198714 등에 개시되어 있다. 수용액 중합에 의한 방법으로는 또 다시, 수용액에 열을 가하여 중합하는 열중합 방법, 및 자외선 등을 조사하여 중합하는 광중합 방법 등이 알려져 있다.As a method for producing such a super absorbent polymer, a method by reverse phase suspension polymerization or a method by aqueous solution polymerization is known. Reverse phase suspension polymerization is disclosed in, for example, Japanese Patent Laid-Open Nos. 56-161408, 57-158209, and 57-198714. As the method by aqueous solution polymerization, a thermal polymerization method for applying polymerization to an aqueous solution and polymerizing it again, and a photopolymerization method for irradiating and polymerizing ultraviolet rays or the like are known.

본 발명이 해결하고자 하는 과제는, 고흡수성 수지의 겔 강도가 우수하면서, 투과성이 우수한 고흡수성 수지를 제공하고자 하는 것이며, 이러한 고흡수성 수지의 제조방법을 제공하고자 하는 것이다.The problem to be solved by the present invention is to provide a superabsorbent polymer having excellent gel strength and excellent permeability, and to provide a method for producing such a superabsorbent polymer.

본 발명의 과제들은 이상에서 언급한 기술적 과제로 제한되지 않으며, 언급되지 않은 또 다른 기술적 과제들은 아래의 기재로부터 당업자에게 명확하게 이해될 수 있을 것이다.The objects of the present invention are not limited to the above-mentioned technical problem, and other technical problems not mentioned will be clearly understood by those skilled in the art from the following description.

상기 과제를 해결하기 위한 본 발명의 일 실시예에 따른 고흡수성 수지는 하기 식 1의 겔 강도 지표가 0.5 이상일 수 있다.The superabsorbent polymer according to an embodiment of the present invention for solving the above problems may have a gel strength index of 0.5 or more.

[식 1][Equation 1]

겔 강도 지표 = 고흡수성 수지의 0.7psi AUP/베이스 폴리머의 CRCGel strength indicator = CRC of 0.7 psi AUP / base polymer of superabsorbent polymer

상기 식 1에서 상기 0.7psi AUP(g/g)는 EDANA WSP242.2.R3 법에 따라 분석한 가압 흡수능 값이며, 상기 베이스 폴리머의 CRC(g/g)는 EDANA WSP241.2.R3 법에 따라 표면 가교 전 베이스 폴리머의 CRC를 분석한 보수능 값이다.In Formula 1, the 0.7 psi AUP (g / g) is a pressure absorbency value analyzed according to the EDANA WSP242.2.R3 method, and the CRC (g / g) of the base polymer is determined according to the EDANA WSP241.2.R3 method. It is the water retention value which analyzed CRC of base polymer before surface crosslinking.

상기 고흡수성 수지의 0.7psi 가압 흡수능(AUP)은 20g/g 내지 30g/g 의 범위일 수 있다.0.7psi pressure absorption capacity (AUP) of the superabsorbent polymer may range from 20 g / g to 30 g / g.

상기 베이스 폴리머의 보수능(CRC)은 40g/g 이하의 범위일 수 있다.The water holding capacity (CRC) of the base polymer may range from 40 g / g or less.

상기 고흡수성 수지의 EDANA WSP241.2.R3 법에 따른 보수능(CRC)은 30g/g 이하의 범위일 수 있다.The water retention capacity (CRC) according to the EDANA WSP241.2.R3 method of the superabsorbent polymer may be in the range of 30 g / g or less.

상기 고흡수성 수지는 자유 팽윤 겔 베드 투과율 시험(Free Swell Gel Bed Permeability Test)에 의해 측정된 겔 층 통액성(GBP)이 30 × 10-8 ㎠ 이상의 범위일 수 있다.The superabsorbent polymer may have a gel layer permeability (GBP) of 30 × 10 −8 cm 2 or more, as measured by a Free Swell Gel Bed Permeability Test.

상기 고흡수성 수지는 다가 양이온 금속 및 무기 파우더 중 적어도 어느 하나 이상을 포함할 수 있다.The super absorbent polymer may include at least one of a polyvalent cationic metal and an inorganic powder.

상기 다가 양이온 금속은 황산 알루미늄, 락트산 알루미늄 또는 인산 알루미늄을 포함할 수 있다.The polyvalent cation metal may include aluminum sulfate, aluminum lactate or aluminum phosphate.

상기 무기 파우더는 이산화규소, 규산 산화 알루미늄, 산화 마그네슘, 산화 아연, 제오라이트, 벤토나이트 또는 카올린을 포함할 수 있다.The inorganic powder may include silicon dioxide, aluminum silicate oxide, magnesium oxide, zinc oxide, zeolite, bentonite or kaolin.

상기 과제를 해결하기 위한 본 발명의 일 실시예에 따른 고흡수성 수지 제조방법은 모노머 조성물을 베이스 폴리머로 중합하는 단계, 상기 베이스 폴리머를 분쇄하는 단계, 상기 분쇄된 베이스 폴리머에 다가 양이온 금속 또는 무기 파우더를 혼합하는 단계, 및 상기 베이스 폴리머를 표면 가교하는 단계를 포함할 수 있다.The superabsorbent polymer manufacturing method according to an embodiment of the present invention for solving the above problems is a step of polymerizing a monomer composition into a base polymer, pulverizing the base polymer, a polyvalent cation metal or inorganic powder on the ground base polymer Mixing a surface, and surface crosslinking the base polymer.

상기 혼합하는 단계 및 상기 표면 가교하는 단계는 동시에 수행될 수 있다.The mixing step and the surface crosslinking step may be performed at the same time.

상기 혼합하는 단계 이후 상기 표면 가교하는 단계를 수행될 수 있다.The surface crosslinking may be performed after the mixing.

상기 중합하는 단계는 모노머 조성물, 개시제 및 가교제를 포함하며, 상기 가교제는 상기 모노머 조성물 대비 0.05 중량부 내지 1중량부의 범위로 포함할 수 있다.The polymerization may include a monomer composition, an initiator, and a crosslinking agent, and the crosslinking agent may be included in a range of 0.05 part by weight to 1 part by weight with respect to the monomer composition.

기타 실시예들의 구체적인 사항들은 상세한 설명 및 도면들에 포함되어 있다.Specific details of other embodiments are included in the detailed description and the drawings.

본 발명의 실시예들에 의하면 적어도 다음과 같은 효과가 있다.According to embodiments of the present invention has at least the following effects.

본 발명의 고흡수성 수지는 우수한 겔 강도를 가지면서, 우수한 겔 투과성(Gel Bed Permeability)을 가질 수 있다. The superabsorbent polymer of the present invention may have excellent gel strength while having excellent gel bed permeability.

또한, 본 발명의 고흡수성 수지 제조방법은 상기와 같은 우수한 겔 강도와 겔 투과성을 갖는 고흡수성 수지를 제조할 수 있다.In addition, the superabsorbent polymer production method of the present invention can produce a superabsorbent polymer having excellent gel strength and gel permeability as described above.

본 발명에 따른 효과는 이상에서 예시된 내용에 의해 제한되지 않으며, 더욱 다양한 효과들이 본 명세서 내에 포함되어 있다.The effects according to the present invention are not limited by the contents exemplified above, and more various effects are included in the present specification.

도 1 내지 3은 본 발명의 실시예에 따른 겔 투과성을 측정하는 장치의 개략적인 모식도를 도시한 도면이다.1 to 3 are schematic diagrams showing an apparatus for measuring gel permeability according to an embodiment of the present invention.

본 발명의 이점 및 특징, 그리고 그것들을 달성하는 방법은 첨부되는 도면과 함께 상세하게 후술되어 있는 실시예들을 참조하면 명확해질 것이다. 그러나 본 발명은 이하에서 개시되는 실시예들에 한정되는 것이 아니라 서로 다른 다양한 형태로 구현될 것이며, 단지 본 실시예들은 본 발명의 개시가 완전하도록 하며, 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자에게 발명의 범주를 완전하게 알려주기 위해 제공되는 것이며, 본 발명은 청구항의 범주에 의해 정의될 뿐이다. 명세서 전체에 걸쳐 동일 참조 부호는 동일 구성 요소를 지칭한다. 도면에서 층 및 영역들의 크기 및 상대적인 크기는 설명의 명료성을 위해 과장된 것일 수 있다.Advantages and features of the present invention and methods for achieving them will be apparent with reference to the embodiments described below in detail with the accompanying drawings. However, the present invention is not limited to the embodiments disclosed below, but may be implemented in various forms. It is provided to fully convey the scope of the invention to those skilled in the art, the invention being defined only by the scope of the claims. Like reference numerals refer to like elements throughout. In the drawings, the sizes and relative sizes of layers and regions may be exaggerated for clarity.

고흡수성 수지의 제조 방법Manufacturing method of super absorbent polymer

본 발명의 일 실시예에 따른 고흡수성 수지의 제조 방법은 모노머 조성물을 베이스 폴리머로 중합하는 단계, 상기 중합된 베이스 폴리머를 분쇄하는 단계, 상기 분쇄된 베이스 폴리머에 다가 양이온 금속 또는 무기 파우더를 혼합하는 단계, 및 상기 베이스 폴리머를 표면 가교하는 단계를 포함할 수 있다.Method for producing a super absorbent polymer according to an embodiment of the present invention comprises the steps of polymerizing a monomer composition to a base polymer, pulverizing the polymerized base polymer, mixing a polyvalent cationic metal or inorganic powder to the ground base polymer And surface crosslinking the base polymer.

고흡수성 수지를 중합하는 단계는 특별히 한정되는 것은 아니지만, 모노머 조성물을 중합 반응기에 주입하여 중합할 수 있다. 효율적인 공정을 위하여, 연속적인 중합 반응기를 사용하여 연속식으로 중합할 수 있다. 이 경우, 고흡수성 수지를 형성하기 위하여, 벨트 상에 상기 모노머 조성물을 주입하여 중합할 수 있지만, 이것만으로 한정되는 것은 아니다.Although the step of polymerizing the super absorbent polymer is not particularly limited, the monomer composition may be injected into the polymerization reactor and polymerized. For efficient processing, the polymerization can be carried out continuously using a continuous polymerization reactor. In this case, in order to form superabsorbent resin, although the said monomer composition can be inject | poured and superposed | polymerized on a belt, it is not limited only to this.

모노머 조성물에 포함되는 모노머로 수용성 에틸렌계 불포화 단량체는 고흡수성 수지의 제조에 일반적으로 사용되는 단량체이면 어느 것이나 한정 없이 사용이 가능하다. 모노머는 크게 음이온성 단량체와 그 염, 비이온계 친수성 함유 단량체, 및 아미노기 함유 불포화 단량체 및 그의 4급화물로 이루어진 군에서 선택되는 하나 이상을 사용할 수 있다.As the monomer contained in the monomer composition, the water-soluble ethylenically unsaturated monomer can be used without limitation as long as it is a monomer generally used in the production of superabsorbent polymers. The monomer can be used at least one selected from the group consisting of anionic monomers and salts thereof, nonionic hydrophilic containing monomers, amino group-containing unsaturated monomers and quaternized compounds thereof.

예시적인 실시예에서, 아크릴산, 메타아크릴산, 무수말레인산, 푸말산, 크로톤산, 이타콘산, 2-아크릴로일에탄 술폰산, 2-메타아크릴로일에탄술폰산, 2-(메타)아크릴로일프로판술폰산 및 2-(메타)아크릴아미드-2-메틸프로판술폰산으로 이루어진 군에서 선택되는 하나 이상의 음이온성 단량체 또는 그 염; (메타)아크릴아미드, N-치환(메타)아크릴레이트, 2-히드록시에틸(메타)아크릴레이트, 2-히드록시프로필(메타)아크릴레이트, 메톡시폴리에틸렌글리콜(메타)아크릴레이트 및 폴리에틸렌 글리콜(메타)아크릴레이트로 이루어진 군에서 선택되는 하나 이상의 비이온계 친수성 함유 단량체; 또는 (N,N)-디메틸아미노에틸(메타)아크릴레이트 및 (N,N)-디메틸아미노프로필(메타)아크릴아미드로 이루어진 군에서 선택되는 하나 이상의 아미노기 함유 불포화 단량체 또는 그 4급화물 등을 포함할 수 있다.In an exemplary embodiment, acrylic acid, methacrylic acid, maleic anhydride, fumaric acid, crotonic acid, itaconic acid, 2-acryloylethane sulfonic acid, 2-methacryloylethanesulfonic acid, 2- (meth) acryloylpropanesulfonic acid And 2- (meth) acrylamide-2-methylpropanesulfonic acid; at least one anionic monomer or salt thereof; (Meth) acrylamide, N-substituted (meth) acrylate, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, methoxy polyethylene glycol (meth) acrylate and polyethylene glycol ( One or more nonionic hydrophilic-containing monomers selected from the group consisting of meth) acrylates; Or one or more amino group-containing unsaturated monomers selected from the group consisting of (N, N) -dimethylaminoethyl (meth) acrylate and (N, N) -dimethylaminopropyl (meth) acrylamide, or quaternized products thereof. can do.

모노머 조성물 중 수용성 에틸렌계 불포화 단량체의 농도는 중합 시간 및 반응 조건(모노머 조성물의 공급 속도, 열 및/또는 빛의 조사 시간, 조사 범위, 및 조사 강도, 벨트의 너비, 길이 및 이동 속도 등)을 고려하여 적절하게 선택하여 사용할 수 있으나, 예시적인 실시예에서, 40 내지 60 중량% 범위일 수 있다. 이 경우, 모노머의 용해도 및 경제적인 면에서 효율적일 수 있다.The concentration of the water-soluble ethylenically unsaturated monomer in the monomer composition depends on the polymerization time and reaction conditions (feed rate of the monomer composition, irradiation time of heat and / or light, irradiation range, and irradiation strength, belt width, length and moving speed, etc.). Although appropriately selected and used in consideration, in an exemplary embodiment, it may range from 40 to 60% by weight. In this case, it may be efficient in terms of solubility and economics of the monomer.

모노머 조성물은 개시제, 가교제를 더 포함할 수 있으며, 상기 개시제는 광중합 개시제, 열중합 개시제 또는 레독스 개시제일 수 있다. 상기 개시제는 공정 과정에서 열중합, 광중합, 산화환원 반응으로 인한 중합, 또는 열중합 및 광중합을 선택할지에 따라 그 종류를 적절히 선택하여 사용할 수 있다.The monomer composition may further include an initiator, a crosslinking agent, and the initiator may be a photopolymerization initiator, a thermal polymerization initiator or a redox initiator. The initiator may be used by appropriately selecting the type according to whether to select thermal polymerization, photopolymerization, polymerization due to redox reaction, or thermal polymerization and photopolymerization in the process.

상기 광중합 개시제는 특별히 제한되는 것은 아니지만, 예를 들어, 디에톡시 아세토페논, 2-히드록시-2-메틸-1-페닐프로판-1-온, 4-(2-히드록시 에톡시)페닐-(2-히드록시)-2-프로필 케톤, 1-히드록시시클로헥실페닐케톤 등의 아세토페논 유도체; 벤조인메틸에테르, 벤조인에틸에테르, 벤조인이소프로필에테르, 벤조인이소부틸에테르 등의 벤조인알킬에테르류 화합물; o-벤조일 안식향산 메틸, 4-페닐 벤조페논, 4-벤조일-4'-메틸-디페닐 황화물, (4-벤조일 벤질)트리메틸암모늄 염화물 등의 벤조페논 유도체; 티옥산톤(thioxanthone)계 화합물; 비스(2,4,6-트리메틸벤조일)-페닐 포스핀 옥사이드, 디페닐(2,4,6-트리메틸벤조일)-포스핀 옥사이드 등의 아실 포스핀 옥사이드 유도체; 또는 2-히드록시 메틸 프로피온니트릴, 2,2'-(아조비스(2-메틸-N-(1,1'-비스(히드록시메틸)-2-히드록시에틸)프로피온 아미드) 등의 아조계 화합물 등을 1종 또는 2종 이상 혼합하여 사용할 수 있지만, 이들만으로 한정되는 것은 아니다.The photopolymerization initiator is not particularly limited, but for example, diethoxy acetophenone, 2-hydroxy-2-methyl-1-phenylpropan-1-one, 4- (2-hydroxy ethoxy) phenyl- ( Acetophenone derivatives such as 2-hydroxy) -2-propyl ketone and 1-hydroxycyclohexylphenyl ketone; Benzoin alkyl ether compounds such as benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, and benzoin isobutyl ether; benzophenone derivatives such as methyl o-benzoyl benzoate, 4-phenyl benzophenone, 4-benzoyl-4'-methyl-diphenyl sulfide, and (4-benzoyl benzyl) trimethylammonium chloride; Thioxanthone compounds; Acyl phosphine oxide derivatives such as bis (2,4,6-trimethylbenzoyl) -phenyl phosphine oxide and diphenyl (2,4,6-trimethylbenzoyl) -phosphine oxide; Or azo systems such as 2-hydroxy methyl propionitrile and 2,2 '-(azobis (2-methyl-N- (1,1'-bis (hydroxymethyl) -2-hydroxyethyl) propion amide) Although a compound etc. can be used 1 type or in mixture of 2 or more types, It is not limited to these.

상기 열중합 개시제는 특별히 제한되는 것은 아니지만, 예를 들어, 아조계(azo) 개시제, 과산화물계 개시제, 레독시(redox)계 개시제 또는 유기 할로겐화물 개시제 등을 1종 또는 2종 이상 혼합하여 사용할 수 있다. 그리고, 상기 열중합 개시제 중 소디움퍼설페이트(Sodium persulfate, Na2S2O8) 또는 포타시움 퍼설페이트(Potassium persulfate, K2S2O8)를 들 수 있지만, 이들만으로 한정되는 것은 아니다.Although the thermal polymerization initiator is not particularly limited, for example, an azo initiator, a peroxide initiator, a redox initiator or an organic halide initiator may be used alone or in combination of two or more thereof. have. In addition, sodium persulfate (Na 2 S 2 O 8 ) or potassium persulfate (Potassium persulfate, K 2 S 2 O 8 ) among the thermal polymerization initiators may be mentioned, but is not limited thereto.

모노머 조성물에서, 광중합 개시제 및 열중합 개시제는 중합 개시 효과를 나타낼 수 있으면 그 함량은 선택하여 사용할 수 있다. 예시적인 실시예에서, 광중합 개시제는 단량체 100 중량부 대비 0.005 내지 0.1 중량부 범위로 포함될 수 있고, 열중합 개시제는 단량체 100 중량부 대비 0.01 내지 0.5 중량부 범위로 포함될 수 있지만, 이들만으로 한정되는 것은 아니다.In the monomer composition, the content of the photopolymerization initiator and the thermal polymerization initiator can be selected as long as it can exhibit the polymerization initiation effect. In an exemplary embodiment, the photopolymerization initiator may be included in the range of 0.005 to 0.1 parts by weight based on 100 parts by weight of the monomer, and the thermal polymerization initiator may be included in the range of 0.01 to 0.5 parts by weight based on 100 parts by weight of the monomer, but is not limited thereto. no.

가교제는 단량체의 치환기와 반응할 수 있는 관능기 및 에틸렌성 불포화기를 각각 1개 이상 포함하는 가교제, 또는 단량체의 치환기 및/또는 상기 단량체를 가수분해하여 형성된 치환기와 반응할 수 있는 관능기를 2 이상 포함하는 가교제를 사용할 수 있다.The crosslinking agent includes at least one functional group capable of reacting with the substituent of the monomer and at least one ethylenically unsaturated group, or two or more functional groups capable of reacting with the substituent of the monomer and / or with the substituent formed by hydrolyzing the monomer. Crosslinking agents can be used.

예시적인 실시예에서, 가교제는 탄소수 8 내지 12의 비스아크릴아미드, 탄소수 8 내지 12의 비스메타아크릴아미드, 탄소수 2 내지 10의 폴리올의 폴리(메타)아크릴레이트 또는 탄소수 2 내지 10의 폴리올의 폴리(메타)알릴에테르 등을 들 수 있고, 보다 구체적인 예로는, N,N'-메틸렌비스(메타)아크릴레이트, 에틸렌옥시(메타)아크릴레이트, 폴리에틸렌옥시(메타)아크릴레이트, 프로필렌옥시(메타)아크릴레이트, 글리세린 디아크릴레이트, 글리세린 트리아크릴레이트, 트리메티롤 트리아크릴레이트, 트리알릴아민, 트리아릴시아누레이트, 트리알릴이소시아네이트, 폴리에틸렌글리콜, 디에틸렌글리콜, 프로필렌글리콜로 또는 이들의 2종 이상의 혼합물을 들 수 있지만, 이들만으로 한정되는 것은 아니다.In an exemplary embodiment, the crosslinking agent is a poly (meth) acrylate of a polyol having 8 to 12 carbon atoms, a bismethacrylamide having 8 to 12 carbon atoms, a polyol having 2 to 10 carbon atoms or a poly (poly) having a polyol having 2 to 10 carbon atoms. Meta) allyl ether, and the like, and more specific examples thereof include N, N'-methylenebis (meth) acrylate, ethyleneoxy (meth) acrylate, polyethyleneoxy (meth) acrylate, and propyleneoxy (meth) acryl. Glycerol diacrylate, glycerin triacrylate, trimethol triacrylate, triallylamine, triarylcyanurate, triallyl isocyanate, polyethylene glycol, diethylene glycol, propylene glycol, or mixtures of two or more thereof Although these are mentioned, It is not limited only to these.

모노머 조성물에서, 가교제는 가교 효과를 나타낼 수 있으면 그 함량은 선택하여 사용할 수 있다. 예시적인 실시예에서, 가교제는 모노머 조성물 100 중량부 대비 0.05 내지 1 중량부 범위로 포함될 수 있다. 상기 범위를 만족함에 따라 우수한 겔 강도를 가질 수 있음과 동시에 겔 층 통액성을 높일 수 있다.In the monomer composition, if the crosslinking agent can exhibit a crosslinking effect, its content can be selected and used. In an exemplary embodiment, the crosslinking agent may be included in the range of 0.05 to 1 parts by weight based on 100 parts by weight of the monomer composition. By satisfying the above range, it is possible to have excellent gel strength and at the same time increase the gel layer fluidity.

한편, 중합이 완료된 상기 베이스 폴리머는 분쇄하는 단계를 거칠 수 있다. 상기 분쇄하는 단계는 중합이 완료된 베이스 폴리머를 절단 장치에 투입하여, 커터에 의해 절단함으로써 수행될 수 있다. 이 경우, 상기 커터는 베이스 폴리머를 패터닝된 조각으로 절단할 수 있다.On the other hand, the base polymer is completed polymerization may be subjected to the step of grinding. The pulverizing may be performed by inserting a base polymer having completed polymerization into a cutting device and cutting it by a cutter. In this case, the cutter can cut the base polymer into patterned pieces.

절단이 완료된 베이스 폴리머는 분쇄, 건조 및 건조된 중합체를 추가 분쇄하는 단계를 추가로 더 포함할 수 있다. 경우에 따라서는 분쇄 공정 전에, 가건조 단계를 추가로 포함하여 분쇄 공정에서 뭉침 등을 방지할 수 있다.The cut base polymer may further include grinding, drying and further grinding the dried polymer. In some cases, before the milling step, a temporary drying step may be further included to prevent agglomeration and the like in the milling step.

분쇄 방법으로는 특별히 한정되는 것은 아니지만, 예를 들어, 고무상 탄성체를 절단, 압출하는 장치를 이용할 수 있다. 예시적인 실시예에서, 커터형 절단기, 쵸퍼형 절단기, 니더형 절단기, 진동식 분쇄기, 충격식 분쇄기, 마찰형 분쇄기 등을 들 수 있지만 이들만으로 한정되는 것은 아니다.Although it does not specifically limit as a grinding | pulverization method, For example, the apparatus which cuts and extrudes a rubbery elastic body can be used. In an exemplary embodiment, cutter type cutters, chopper type cutters, kneader type cutters, vibratory grinders, impact grinders, friction grinders, and the like can be cited, but not limited thereto.

건조 방법으로는 통상 건조기와 가열로를 이용할 수 있다. 예시적인 실시예에서, 열풍 건조기, 유동층 건조기, 기류 건조기, 적외선 건조기, 유전가열 건조기 등을 들 수 있지만 이들만으로 한정되는 것은 아니다. 건조 온도는 특별히 제한되는 것은 아니지만, 열열화를 방지하고 효율적인 건조를 위하여 100 내지 200 범위일 수 있다.As a drying method, a dryer and a heating furnace can be used normally. In an exemplary embodiment, hot air dryers, fluidized bed dryers, airflow dryers, infrared dryers, dielectric heating dryers, and the like may be mentioned, but are not limited thereto. The drying temperature is not particularly limited, but may be in the range of 100 to 200 for preventing thermal degradation and for efficient drying.

다음으로, 분쇄된 베이스 폴리머에 다가 양이온 금속 또는 무기 파우더를 혼합하는 단계를 수행할 수 있다. 상기 다가 양이온 금속이나 무기 파우더를 혼합함에 의해 제조된 고흡수성 수지의 응집을 방지할 수 있으며, 이에 의해 고흡수성 수지의 통액성을 향상시킬 수 있다.Next, the step of mixing the polyvalent cationic metal or inorganic powder with the ground base polymer. Agglomeration of the superabsorbent polymer produced by mixing the polyvalent cationic metal or the inorganic powder can be prevented, whereby the liquid permeability of the superabsorbent polymer can be improved.

상기 다가 양이온 금속은 황산 알루미늄, 락트산 알루미늄 또는 인산 알루미늄을 포함할 수 있으며, 상기 무기 파우더는 이산화규소, 규산 산화 알루미늄, 산화 마그네슘, 산화 아연, 제오라이트, 벤토나이트 또는 카올린을 포함할 수 있으나, 이에 한정하는 것은 아니다.The polyvalent cation metal may include aluminum sulfate, aluminum lactate or aluminum phosphate, and the inorganic powder may include silicon dioxide, aluminum silicate oxide, magnesium oxide, zinc oxide, zeolite, bentonite or kaolin, but is not limited thereto. It is not.

한편, 상기 다가 양이온 금속이나 무기 파우더를 혼합하는 단계와 상기 표면 가교하는 단계는 동시에 수행될 수 있으나, 이에 한정하는 것은 아니며, 상기 혼합하는 단계 이후에 표면 가교하는 단계를 수행하는 등, 당업자가 필요에 따라 적절히 그 순서를 변경할 수 있다.Meanwhile, the step of mixing the polyvalent cation metal or inorganic powder and the step of surface crosslinking may be performed at the same time, but are not limited thereto. The order can be changed as appropriate.

다음으로, 상기 베이스 폴리머의 표면을 가교하는 단계를 수행할 수 있다. 상기 표면 가교 단계는, 예를 들어, 에틸렌 글리콜 디글리시딜 에테르, 물 및 에탄올을 이용하여 이루어질 수 있으나, 이것만으로 한정되는 것은 아니다. Next, a step of crosslinking the surface of the base polymer may be performed. The surface crosslinking step may be performed using, for example, ethylene glycol diglycidyl ether, water, and ethanol, but is not limited thereto.

상기 표면 가교 단계는 상기 가교제, 상기 다가 양이온 금속 및 상기 무기 파우더 중 어느 하나 이상을 포함하는 표면가교 용액을 상기 베이스 폴리머와 혼합함으로써 수행될 수 있으며, 추가로 표면 가교된 베이스 폴리머를 건조함으로써, 고흡수성 수지를 제조할 수 있다. 상기 표면 가교된 베이스 폴리머를 건조하는 방법으로는 열풍 오븐에 의해 수행될 수 있으나, 이에 한정하는 것은 아니다. The surface crosslinking step may be performed by mixing a surface crosslinking solution including any one or more of the crosslinking agent, the polyvalent cation metal, and the inorganic powder with the base polymer, and further, by drying the surface crosslinked base polymer, A water absorbent resin can be manufactured. The surface-crosslinked base polymer may be dried by a hot air oven, but is not limited thereto.

또한, 상기 제조된 베이스 폴리머를 망체를 이용하여 입경이 150 ㎛ 이상 내지 850 ㎛ 이하인 고흡수성 수지로 제조하는 단계를 추가로 포함할 수 있다.In addition, the prepared base polymer may further include the step of preparing a superabsorbent polymer having a particle diameter of 150 μm or more to 850 μm or less using a mesh.

고흡수성 수지 입자Super Absorbent Resin Particles

본 발명의 일 실시예에 따른 고흡수성 수지는 하기 식 1의 겔 강도 지표가 0.5 이상일 수 있으며, 예를 들어, 0.5 내지 0.8, 0.5 내지 0.75 또는 0.55 내지 0.71의 범위일 수 있다. 상기 겔 강도 지표의 범위에서 고흡수성 수지의 우수한 겔 강도를 유지하면서도 우수한 투과성을 제공할 수 있다.The super absorbent polymer according to an embodiment of the present invention may have a gel strength index of 0.5 or more, for example, 0.5 to 0.8, 0.5 to 0.75, or 0.55 to 0.71. It is possible to provide excellent permeability while maintaining the excellent gel strength of the super absorbent polymer in the range of the gel strength index.

[식 1][Equation 1]

겔 강도 지표 = 고흡수성 수지의 0.7psi AUP/베이스 폴리머의 CRCGel strength indicator = CRC of 0.7 psi AUP / base polymer of superabsorbent polymer

상기 식 1에서 상기 0.7psi AUP(g/g)는 EDANA WSP242.2.R3 법에 따라 분석한 가압 흡수능 값이며, 상기 베이스 폴리머의 CRC(g/g)는 EDANA WSP241.2.R3 법에 따라 표면 가교 전 베이스 폴리머의 CRC를 분석한 보수능 값이다. In Formula 1, the 0.7 psi AUP (g / g) is a pressure absorbency value analyzed according to the EDANA WSP242.2.R3 method, and the CRC (g / g) of the base polymer is determined according to the EDANA WSP241.2.R3 method. It is the water retention value which analyzed CRC of base polymer before surface crosslinking.

또한, 상기 고흡수성 수지의 0.7psi 가압 흡수능(AUP)은 20g/g 내지 30g/g 의 범위일 수 있으며, 예를 들어, 20g/g 내지 25g/g 또는 21g/g 내지 24g/g의 범위일 수 있다. 가압 흡수능의 경우, 일정 압력하에서 물을 흡수할 수 있는 능력으로 표면 가교의 밀도가 높을수록 압력하에서도 물을 흡수하는 능력이 높아진다는 것을 의미한다. 본 발명의 고흡수성 수지는 상기 가압 흡수능 범위를 만족함에 의해 우수한 흡수능을 가질 수 있다.In addition, the 0.7psi pressure absorption capacity (AUP) of the superabsorbent polymer may range from 20 g / g to 30 g / g, for example, from 20 g / g to 25 g / g or from 21 g / g to 24 g / g. Can be. In the case of the pressure absorbing ability, the higher the surface crosslinking density as the ability to absorb water under a certain pressure, the higher the ability to absorb water even under pressure. The superabsorbent polymer of the present invention may have an excellent absorbency by satisfying the pressure absorbency range.

또한, 상기 베이스 폴리머의 보수능(CRC)은 40g/g 이하의 범위일 수 있으며, 예를 들어, 0g/g 초과 내지 40g/g 이하, 20g/g 내지 40g/g, 또는 30g/g 내지 40g/g의 범위일 수 있다. 보수능은 내부 가교도가 높아져 액체를 머금을 수 있는 능력이 낮아질 경우, 낮은 수치 범위를 보이며, 이와는 상대적으로 베이스 폴리머의 겔 강도는 높아진다는 것을 의미한다. 본 발명의 상기 베이스 폴리머의 보수능 범위를 만족하면서 상기 겔 강도 지표의 값의 범위를 만족할 경우, 우수한 겔 강도를 유지하면서도 우수한 투과성 및 흡수율을 가질 수 있다. In addition, the water holding capacity (CRC) of the base polymer may be in the range of 40g / g or less, for example, more than 0g / g to 40g / g, 20g / g to 40g / g, or 30g / g to 40g It may range from / g. The water-retaining ability means that when the internal crosslinking degree is increased and the ability to hold the liquid is low, the numerical value is low, and the gel strength of the base polymer is relatively increased. When satisfying the range of the value of the gel strength index while satisfying the water holding range of the base polymer of the present invention, it may have excellent permeability and water absorption while maintaining excellent gel strength.

다시 말하면, 본 발명의 고흡수성 수지는 베이스 폴리머의 가교도를 높여 고흡수성 수지 내부의 강도를 증가시킬 수 있으며, 베이스 폴리머의 표면에는 다가 금속염이나 무기 물질을 포함함으로써, 액체가 흐를 수 있는 채널을 형성하게 하여 투과성을 향상시키도록 할 수 있다. In other words, the superabsorbent polymer of the present invention can increase the crosslinking degree of the base polymer to increase the strength of the superabsorbent resin, and the surface of the base polymer includes a polyvalent metal salt or an inorganic material, thereby forming a channel through which liquid can flow. The permeability can be improved.

한편, 상기 고흡수성 수지의 EDANA WSP241.2.R3 법에 따른 보수능(CRC)은 30g/g 이하의 범위일 수 있다. 상기 범위를 만족함으로써, 고흡수성 수지의 내외부가 모두 일정 수준 이상의 겔 강도를 지니게 함으로써, 높은 겔 층 통액성을 갖도록 할 수 있다.On the other hand, water retention capacity (CRC) according to the EDANA WSP241.2.R3 method of the super absorbent polymer may be in the range of 30g / g or less. By satisfying the above range, both the inside and the outside of the super absorbent polymer can have a gel strength of a predetermined level or more, so that high gel layer fluidity can be obtained.

상기 고흡수성 수지의 겔 층 통액성(GBP)은 30 × 10-8 ㎠ 이상의 범위일 수 있으며, 예를 들어, 30 × 10-8 ㎠ 내지 80 × 10-8 ㎠ 또는 35 × 10-8 ㎠ 내지 75 × 10-8 ㎠의 범위일 수 있다. 즉, 상기와 같이, 베이스 폴리머의 CRC값과, 고흡수성 수지의 AUP값을 조절함에 따라, 겔 강도 지표를 일정 수치 범위로 만족하도록 하고 이에 의해 상기와 같은 겔 층 통액성 값을 만족하도록 할 수 있다. Gel layer liquid permeability (GBP) of the super absorbent polymer may be in the range of 30 × 10 -8 cm 2 or more, for example, 30 × 10 -8 cm 2 to 80 × 10 -8 cm 2 or 35 × 10 -8 cm 2 to May range from 75 × 10 −8 cm 2. That is, as described above, by adjusting the CRC value of the base polymer and the AUP value of the super absorbent polymer, the gel strength index may be satisfied within a predetermined numerical range, thereby satisfying the gel layer fluidity value as described above. have.

한편, 상기 고흡수성 수지의 제조방법에서 설명한 바와 같이, 고흡수성 수지는 다가 양이온 금속 및 무기 파우더 중 적어도 어느 하나 이상을 포함할 수 있다. 상기에서 설명한 바와 같이, 베이스 폴리머의 가교도를 높여 고흡수성 수지의 강도를 높이면서 다가 양이온 금속 및 무기 파우더 중 어느 하나를 표면 가교에 사용함으로써, 투과성을 향상시킬 수 있다. 한편, 상기 다가 양이온 금속 및 무기 파우더는 이미 설명하였는바, 구체적인 설명은 생략하기로 한다.On the other hand, as described in the manufacturing method of the super absorbent polymer, the super absorbent polymer may include at least one or more of a polyvalent cationic metal and an inorganic powder. As described above, the permeability can be improved by using any one of a polyvalent cationic metal and an inorganic powder for the surface crosslinking while increasing the crosslinking degree of the base polymer to increase the strength of the super absorbent polymer. On the other hand, the polyvalent cationic metal and the inorganic powder has already been described, a detailed description thereof will be omitted.

제조예Production Example 1  One

50% 가성소다 수용액(NaOH) 77.78g 및 물 88.84g을 혼합한 후 아크릴산 100g, 가교제로 폴리에틸렌글리콜디아크릴레이트0.08g, UV 개시제로 디페닐(2,4,6-트리메틸벤조일)-포스핀 옥시드 0.033g 혼합하여 친수성 단량체의 농도가 45 중량%인 단량체 조성물을 제조하였다. After mixing 77.78 g of 50% aqueous sodium hydroxide solution (NaOH) and 88.84 g of water, 100 g of acrylic acid, 0.08 g of polyethylene glycol diacrylate as a crosslinking agent, diphenyl (2,4,6-trimethylbenzoyl) -phosphine jade as a UV initiator 0.033 g of the seed was mixed to prepare a monomer composition having a concentration of 45% by weight of the hydrophilic monomer.

이후, 단량체 조성물을 중합기에 투입한 후, UV조사 장치를 통해 자외선을 조사하고 UV 중합을 진행하여 함수 겔 중합체를 제조하였다. 함수 겔 중합체를 절단기로 이송한 후, 절단하였다. 겔 중합체를 미트 쵸퍼(meat chopper)를 이용해 쵸핑(chopping)한 후, 함수 겔 중합체를 180℃ 온도의 열풍건조기에서 30분 동안 건조하고, 건조된 함수 겔 중합체를 분쇄기로 분쇄하였다.Thereafter, the monomer composition was added to the polymerizer, and then irradiated with ultraviolet rays through a UV irradiation apparatus, and UV polymerization was performed to prepare a hydrous gel polymer. The hydrogel polymer was transferred to a cutter and then cut. After chopping the gel polymer with a meat chopper, the hydrous gel polymer was dried in a hot air dryer at 180 ° C. for 30 minutes, and the dried hydrogel polymer was ground with a grinder.

제조예Production Example 2 2

폴리에틸렌글리콜디아크릴레이트의 함량을 0.12g으로 변경하는 것을 제외하고, 제조예 1과 동일하게 제조한다. Except for changing the content of polyethylene glycol diacrylate to 0.12g, it is prepared in the same manner as in Preparation Example 1.

제조예Production Example 3 3

폴리에틸렌글리콜디아크릴레이트의 함량을 0.16g으로 변경하는 것을 제외하고, 제조예 1과 동일하게 제조한다. Except for changing the content of polyethylene glycol diacrylate to 0.16g, it is prepared in the same manner as in Preparation Example 1.

제조예4Preparation Example 4

폴리에틸렌글리콜디아크릴레이트의 함량을 0.2g으로 변경하는 것을 제외하고, 제조예 1과 동일하게 제조한다. Except for changing the content of polyethylene glycol diacrylate to 0.2g, it is prepared in the same manner as in Preparation Example 1.

비교예Comparative example 1 One

상기 제조예 1에서 얻어진 베이스 폴리머 100g에 에틸렌 카보네이트 1g, 물 4g으로 이루어진 표면가교 용액을 혼합한 후, 180 ℃에서 30분 동안 열풍 오븐에서 반응시켰다. 이후, 망체(sieve)를 이용하여 입경이 150 ㎛ 이상 내지 850 ㎛ 이하인 표면 처리된 고흡수성 수지를 제조하였다.100 g of the base polymer obtained in Preparation Example 1 was mixed with a surface crosslinking solution consisting of 1 g of ethylene carbonate and 4 g of water, and then reacted in a hot air oven at 180 ° C. for 30 minutes. Subsequently, a surface treated superabsorbent polymer having a particle diameter of 150 μm or more and 850 μm or less was prepared using a sieve.

비교예Comparative example 2 2

상기 제조예 1에서 얻어진 베이스 폴리머 100g에 에틸렌 카보네이트 1g, 물 4g과 황산 알루미늄 1g으로 이루어진 표면가교 용액을 혼합한 후, 180 ℃에서 30분 동안 열풍 오븐에서 반응시켰다. 이후, 망체(sieve)를 이용하여 입경이 150 ㎛ 이상 내지 850 ㎛ 이하인 표면 처리된 고흡수성 수지를 제조하였다.100 g of the base polymer obtained in Preparation Example 1 was mixed with a surface crosslinking solution consisting of 1 g of ethylene carbonate, 4 g of water, and 1 g of aluminum sulfate, and then reacted in a hot air oven at 180 ° C. for 30 minutes. Subsequently, a surface treated superabsorbent polymer having a particle diameter of 150 μm or more and 850 μm or less was prepared using a sieve.

비교예Comparative example 3 3

상기 제조예 1에서 얻어진 베이스 폴리머 100g에 에틸렌 카보네이트 1g, 물 4g, 황산 알루미늄 1g과 Silica 0.5g (Aerosil 200)으로 이루어진 표면가교 용액을 혼합한 후, 180 ℃에서 30분 동안 열풍 오븐에서 반응시켰다. 이후, 망체(sieve)를 이용하여 입경이 150 ㎛ 이상 내지 850 ㎛ 이하인 표면 처리된 고흡수성 수지를 제조하였다.100 g of the base polymer obtained in Preparation Example 1 was mixed with a surface crosslinking solution consisting of 1 g of ethylene carbonate, 4 g of water, 1 g of aluminum sulfate, and 0.5 g of Silica (Aerosil 200), followed by reaction at a hot air oven at 180 ° C. for 30 minutes. Subsequently, a surface treated superabsorbent polymer having a particle diameter of 150 μm or more and 850 μm or less was prepared using a sieve.

비교예Comparative example 4 4

상기 제조예 2에서 얻어진 베이스 폴리머 100g에 에틸렌 카보네이트 1g, 물 4g과 황산 알루미늄 1g으로 이루어진 표면가교 용액을 혼합한 후, 180 ℃에서 30분 동안 열풍 오븐에서 반응시켰다. 이후, 망체(sieve)를 이용하여 입경이 150 ㎛ 이상 내지 850 ㎛ 이하인 표면 처리된 고흡수성 수지를 제조하였다.100 g of the base polymer obtained in Preparation Example 2 was mixed with a surface crosslinking solution consisting of 1 g of ethylene carbonate, 4 g of water, and 1 g of aluminum sulfate, and then reacted in a hot air oven at 180 ° C. for 30 minutes. Subsequently, a surface treated superabsorbent polymer having a particle diameter of 150 μm or more and 850 μm or less was prepared using a sieve.

비교예Comparative example 5 5

상기 제조예 2에서 얻어진 베이스 폴리머 100g에 에틸렌 카보네이트 1g, 물 4g, 황산 알루미늄 1g과 Silica 0.5g (Aerosil 200)으로 이루어진 표면가교 용액을 혼합한 후, 180 ℃에서 30분 동안 열풍 오븐에서 반응시켰다. 이후, 망체(sieve)를 이용하여 입경이 150 ㎛ 이상 내지 850 ㎛ 이하인 표면 처리된 고흡수성 수지를 제조하였다.100 g of the base polymer obtained in Preparation Example 2 was mixed with a surface crosslinking solution consisting of 1 g of ethylene carbonate, 4 g of water, 1 g of aluminum sulfate, and 0.5 g of Silica (Aerosil 200), followed by reaction in a hot air oven at 180 ° C. for 30 minutes. Subsequently, a surface treated superabsorbent polymer having a particle diameter of 150 μm or more and 850 μm or less was prepared using a sieve.

비교예Comparative example 6 6

상기 제조예 3에서 얻어진 베이스 폴리머 100g에 에틸렌 카보네이트 1g, 물 4g으로 이루어진 표면가교 용액을 혼합한 후, 180 ℃에서 30분 동안 열풍 오븐에서 반응시켰다. 망체(sieve)를 이용하여 입경이 150 ㎛ 이상 내지 850 ㎛ 이하인 표면 처리된 고흡수성 수지를 제조하였다.100 g of the base polymer obtained in Preparation Example 3 was mixed with a surface crosslinking solution consisting of 1 g of ethylene carbonate and 4 g of water, and then reacted in a hot air oven at 180 ° C. for 30 minutes. A surface treated superabsorbent polymer having a particle diameter of 150 μm or more and 850 μm or less was prepared using a sieve.

실시예Example 1 One

상기 제조예 3에서 얻어진 베이스 폴리머 100g에 에틸렌 카보네이트 1g, 물 4g과 황산 알루미늄 1g으로 이루어진 표면가교 용액을 혼합한 후, 180 ℃에서 30분 동안 열풍 오븐에서 반응시켰다. 이후, 망체(sieve)를 이용하여 입경이 150 ㎛ 이상 내지 850 ㎛ 이하인 표면 처리된 고흡수성 수지를 제조하였다.100 g of the base polymer obtained in Preparation Example 3 was mixed with a surface crosslinking solution consisting of 1 g of ethylene carbonate, 4 g of water, and 1 g of aluminum sulfate, and then reacted in a hot air oven at 180 ° C. for 30 minutes. Subsequently, a surface treated superabsorbent polymer having a particle diameter of 150 μm or more and 850 μm or less was prepared using a sieve.

실시예Example 2 2

상기 제조예 3에서 얻어진 베이스 폴리머 100g에 에틸렌 카보네이트 1g, 물 4g, 황산 알루미늄 1g과 Silica 0.5g (Aerosil 200)으로 이루어진 표면가교 용액을 혼합한 후, 180 ℃에서 30분 동안 열풍 오븐에서 반응시켰다. 이후, 망체(sieve)를 이용하여 입경이 150 ㎛ 이상 내지 850 ㎛ 이하인 표면 처리된 고흡수성 수지를 제조하였다.100 g of the base polymer obtained in Preparation Example 3 was mixed with a surface crosslinking solution consisting of 1 g of ethylene carbonate, 4 g of water, 1 g of aluminum sulfate, and 0.5 g of Silica (Aerosil 200), followed by reaction at a hot air oven at 180 ° C. for 30 minutes. Subsequently, a surface treated superabsorbent polymer having a particle diameter of 150 μm or more and 850 μm or less was prepared using a sieve.

실시예Example 3 3

상기 제조예 4에서 얻어진 베이스 폴리머 100g에 에틸렌 카보네이트 1g, 물 4g과 황산 알루미늄 1g으로 이루어진 표면가교 용액을 혼합한 후, 180 ℃에서 30분 동안 열풍 오븐에서 반응시켰다. 이후, 망체(sieve)를 이용하여 입경이 150 ㎛ 이상 내지 850 ㎛ 이하인 표면 처리된 고흡수성 수지를 제조하였다.100 g of the base polymer obtained in Preparation Example 4 was mixed with a surface crosslinking solution consisting of 1 g of ethylene carbonate, 4 g of water, and 1 g of aluminum sulfate, and then reacted in a hot air oven at 180 ° C. for 30 minutes. Subsequently, a surface treated superabsorbent polymer having a particle diameter of 150 μm or more and 850 μm or less was prepared using a sieve.

실시예Example 4 4

상기 제조예 4에서 얻어진 베이스 폴리머 100g에 에틸렌 카보네이트 1g, 물 4g, 황산 알루미늄 1g과 Silica 0.5g (Aerosil 200)으로 이루어진 표면가교 용액을 혼합한 후, 180 ℃에서 30분 동안 열풍 오븐에서 반응시켰다. 이후, 망체(sieve)를 이용하여 입경이 150 ㎛ 이상 내지 850 ㎛ 이하인 표면 처리된 고흡수성 수지를 제조하였다.100 g of the base polymer obtained in Preparation Example 4 was mixed with a surface crosslinking solution consisting of 1 g of ethylene carbonate, 4 g of water, 1 g of aluminum sulfate, and 0.5 g of Silica (Aerosil 200), followed by reaction at a hot air oven at 180 ° C. for 30 minutes. Subsequently, a surface treated superabsorbent polymer having a particle diameter of 150 μm or more and 850 μm or less was prepared using a sieve.

실시예Example 5 5

상기 제조예 4에서 얻어진 베이스 폴리머 100g에 에틸렌 카보네이트 1g, 물 4g, 락트산 알루미늄 1g과 Silica 0.5g (Aerosil 200)으로 이루어진 표면가교 용액을 혼합한 후, 180 ℃에서 30분 동안 열풍 오븐에서 반응시켰다. 이후, 망체(sieve)를 이용하여 입경이 150 ㎛ 이상 내지 850 ㎛ 이하인 표면 처리된 고흡수성 수지를 제조하였다.100 g of the base polymer obtained in Preparation Example 4 was mixed with a surface crosslinking solution consisting of 1 g of ethylene carbonate, 4 g of water, 1 g of aluminum lactate, and 0.5 g of Silica (Aerosil 200), followed by reaction in a hot air oven at 180 ° C. for 30 minutes. Subsequently, a surface treated superabsorbent polymer having a particle diameter of 150 μm or more and 850 μm or less was prepared using a sieve.

실시예Example 6 6

상기 제조예 4에서 얻어진 베이스 폴리머 100g에 에틸렌 카보네이트 1g, 물 4g과 황산 알루미늄 1g으로 이루어진 표면가교 용액을 혼합한 후, 180 ℃에서 30분 동안 열풍 오븐에서 반응시켰다. 반응이 끝난 베이스 폴리머를 Silica 0.5g (Aerosil 200)와 혼합한 후, 망체(sieve)를 이용하여 입경이 150 ㎛ 이상 내지 850 ㎛ 이하인 표면 처리된 고흡수성 수지를 제조하였다.100 g of the base polymer obtained in Preparation Example 4 was mixed with a surface crosslinking solution consisting of 1 g of ethylene carbonate, 4 g of water, and 1 g of aluminum sulfate, and then reacted in a hot air oven at 180 ° C. for 30 minutes. After the reaction of the base polymer was mixed with 0.5 g of Silica (Aerosil 200), a surface treated superabsorbent polymer having a particle diameter of 150 μm or more and 850 μm or less was prepared using a sieve.

실시예Example 7 7

상기 제조예 4에서 얻어진 베이스 폴리머 100g에 에틸렌 카보네이트 1g, 물 4g과 Silica 0.5g (Aerosil 200)으로 이루어진 표면가교 용액을 혼합한 후, 180 ℃에서 30분 동안 열풍 오븐에서 반응시켰다. 이후, 망체(sieve)를 이용하여 입경이 150 ㎛ 이상 내지 850 ㎛ 이하인 표면 처리된 고흡수성 수지를 제조하였다.100 g of the base polymer obtained in Preparation Example 4 was mixed with a surface crosslinking solution consisting of 1 g of ethylene carbonate, 4 g of water, and 0.5 g of Silica (Aerosil 200), followed by reaction in a hot air oven at 180 ° C. for 30 minutes. Subsequently, a surface treated superabsorbent polymer having a particle diameter of 150 μm or more and 850 μm or less was prepared using a sieve.

실험예Experimental Example

상기 제조예 1 내지 4에서 제조된 베이스 폴리머와 비교예 및 실시예의 고흡수성 수지의 CRC, AUP, GBP를 측정하여 하기 표 1에 나타내었으며, 비교예와 실시예의 고흡수성 수지의 상기 식 1에 따른 겔 강도 지표를 하기 표 1에 나타내었다. 이때, 상기 CRC 및 AUP는 각각 EDANA WSP 241.2. R3, EDANA WSP 242.2. R3 규격으로 측정하였다.CRC, AUP, GBP of the base polymer prepared in Preparation Examples 1 to 4 and the superabsorbent polymers of Comparative Examples and Examples were measured and shown in Table 1 below, according to Equation 1 of the superabsorbent polymers of Comparative Examples and Examples. Gel strength indicators are shown in Table 1 below. At this time, the CRC and AUP are EDANA WSP 241.2. R3, EDANA WSP 242.2. It measured by R3 specification.

상기 겔 층 통액성은 자유 팽윤 겔 베드 투과율 시험(Free Swell Gel Bed Permeability Test)에 의해 측정될 수 있으며, 이하에서는 도 1 내지 3을 참조하여, 겔 층 통액성을 측정하는 방법에 대해 보다 구체적으로 설명하기로 한다.The gel layer fluidity may be measured by a free swell gel bed permeability test, and hereinafter, referring to FIGS. 1 to 3, the gel layer fluidity is more specifically described. Let's explain.

도 1의 장치를 이용하여 측정할 수 있다. 보다 구체적으로 도 2은 도 1의 갤투과성 측정 장치에서 피스톤(200)을 확대한 단면도이고, 도 3은 도 1 및 2에서 피스톤(200) 밑부분에 타광된 부분의 평면도를 도시한 도면이다.Measurement can be made using the apparatus of FIG. 1. More specifically, FIG. 2 is an enlarged cross-sectional view of the piston 200 in the apparatus for measuring permeability of FIG. 1, and FIG. 3 is a plan view of a portion projected on the bottom of the piston 200 in FIGS. 1 and 2.

도 1에서와 같이, 용기(300)안에는 피스톤(200)이 위치하고, 피스톤은 도 2 및 3과 같이 피스톤 하부(100)에 다수개의 타공(10)이 형성되어 있다.As shown in FIG. 1, the piston 200 is positioned in the vessel 300, and the plurality of perforations 10 are formed in the piston lower portion 100 as shown in FIGS. 2 and 3.

다시 도 1를 참조하면, 탱크(500)와 용기(300)는 서로 연결되고, 코크(600)에 의해 용기(300)로 유입되는 액체의 양을 조절할 수 있게 되어 있으며, 용기(300)의 하부에는 메쉬망(400)이 형성되고, 메쉬망(400)의 하부에는 일정간격 이격되어 저울(800) 상부에 수집 컨테이너(700)가 위치하여, 용기(300)로부터 메쉬망(400)을 통해 유입되는 액체의 무게를 저울(800)을 이용하여 유량을 측정할 수 있다.Referring back to FIG. 1, the tank 500 and the vessel 300 are connected to each other, and the amount of the liquid introduced into the vessel 300 by the coke 600 can be adjusted, and the lower portion of the vessel 300 is provided. The mesh network 400 is formed, the lower portion of the mesh network 400 is spaced at a predetermined interval, the collection container 700 is located on the scale 800, the inflow through the mesh network 400 from the container 300 The flow rate may be measured using the scale 800 of the weight of the liquid.

한편, 상기 제조예, 비교예 및 실시예에서 제조된 고흡수성 수지를 2.0g추출하여 샘플을 준비하고, 상기 샘플을 원통형 셀(50)의 바닥에 균일하게 펼쳐 둔다. 상기 샘플이 펼쳐진 원통형 셀(50)을 용기(300)의 메쉬망(400) 상에 배치한 이후, 피스톤(200)을 이용하여 팽윤 전의 샘플의 갤 높이를(H1) 측정한다. Meanwhile, 2.0 g of the superabsorbent polymer prepared in Preparation Example, Comparative Example, and Example is extracted to prepare a sample, and the sample is uniformly spread on the bottom of the cylindrical cell 50. After placing the sampled cylindrical cell 50 on the mesh network 400 of the vessel 300, using the piston 200 to measure the gal height (H1) of the sample before swelling.

이어서, 피스톤(200)을 빼고, 상기 샘플이 펼쳐진 원통형 셀(50)을 용기(300)의 메쉬망(400) 상에 배치하고, 0.9% 생리식염수를 부어주면서, 60분 동안 팽윤 시킨다. 60분 후, 용기(300)안에 피스톤(200)을 위치시켜, 팽윤 후의 피스톤 높이(H2)를 측정하여, 팽윤 전의 피스톤(200)의 높이(H1)와 팽윤 후의 피스톤(200)의 높이(H2)의 차를 측정하여 팽윤된 겔 층 높이(H=H2-H1)를 측정한다.Subsequently, the piston 200 is removed, and the sample-folded cylindrical cell 50 is placed on the mesh network 400 of the container 300 and swollen for 60 minutes while pouring 0.9% saline. After 60 minutes, the piston 200 is placed in the container 300, the piston height H2 after swelling is measured, and the height H1 of the piston 200 before swelling and the height H2 of the piston 200 after swelling. The swelled gel layer height (H = H2-H1) is measured by measuring the difference of).

다음으로, 도 1와 같이, 원통형 셀(50) 상부에 피스톤(200)위치시키고, 0.9% 생리식염수가 담긴 탱크(500)의 코크(600)를 열어 물의 높이를 7.95cm로 일정하게 유지하여 투입한다. 0.3psi 무게에 해당하는 피스톤(200)으로 압력을 가해주면서, 컴퓨터와 저울(800)을 통해 겔 층을 통과하는 액체의 양을 시간의 함수로 1분 동안 1초 간격으로 측정한다. 팽윤된 샘플을 통과하는 액체의 속도 Q는 무게(g) 대 시간 (초) 의 선형 최소-제곱법으로 g/s의 단위로 구할 수 있다. Next, as shown in FIG. 1, the piston 200 is positioned above the cylindrical cell 50, and the cork 600 of the tank 500 containing 0.9% physiological saline is opened to maintain a constant water height of 7.95 cm. do. While applying pressure to the piston 200 corresponding to a 0.3 psi weight, the amount of liquid passing through the gel layer through the computer and the balance 800 is measured at 1 second intervals for 1 minute as a function of time. The velocity Q of the liquid passing through the swollen sample can be found in units of g / s by the linear least-squares method of weight (g) versus time (seconds).

통액성(㎠)은 다음의 방정식으로 수득한다:Permeability (cm 2) is obtained by the following equation:

Κ = [Q × Η × μ]/[Α × ρ × Ρ]Κ = [Q × Η × μ] / [Α × ρ × Ρ]

여기서, Κ = 통액성(㎠), Q = 유속(g/sec), Η = 팽윤된 샘플의 높이(cm), μ = 액체 점도(P)(당해 시험에 사용되는 시험 용액의 경우 대략 1cP), Α = 액체 유동에 대해 단면적(당해 시험에 사용되는 샘플 용기에 대해 28.27㎠), ρ = 액체 밀도(g/㎤)(당해 시험에 사용되는 시험 용액에 대해 대략 1g/㎤), Ρ = 정수압(dynes/㎠)(통상적으로 대략 7,797dynes/㎠)이다. 정수압은 P = ρ × g × h로부터 계산되며, 여기서, ρ = 액체 밀도(g/㎤), g = 중력 가속도, 통상적으로 981cm/sec2, h = 유체 높이, 7.95cm이다.Where Κ = fluidity (cm 2), Q = flow rate (g / sec), Η = height of the swollen sample (cm), μ = liquid viscosity (P) (approximately 1 cP for the test solution used in this test) , A = cross-sectional area for the liquid flow (28.27 cm 2 for the sample vessel used for this test), ρ = liquid density (g / cm 3) (approximately 1 g / cm 3 for the test solution used for this test), Ρ = hydrostatic pressure (dynes / cm 2) (typically approximately 7,797 dynes / cm 2). The hydrostatic pressure is calculated from P = ρ × g × h, where ρ = liquid density (g / cm 3), g = gravity acceleration, typically 981 cm / sec 2, h = fluid height, 7.95 cm.

CRC (g/g)CRC (g / g) 0.7psi AUP (g/g)0.7psi AUP (g / g) GBP (x 10-8cm2)GBP (x 10 -8 cm 2 ) 겔 강도 지표(AUP/베이스폴리머 CRC)Gel Strength Index (AUP / Basepolymer CRC) 제조예 1Preparation Example 1 4949 -- 제조예 2Preparation Example 2 4444 제조예 3Preparation Example 3 3838 제조예 4Preparation Example 4 3434 비교예 1Comparative Example 1 3636 2323 1.81.8 0.470.47 비교예 2Comparative Example 2 3434 2222 4.44.4 0.450.45 비교예 3Comparative Example 3 3333 2121 9.19.1 0.430.43 비교예 4Comparative Example 4 3232 2121 10.810.8 0.480.48 비교예 5Comparative Example 5 3232 2020 24.224.2 0.480.48 비교예 6Comparative Example 6 3232 2424 5.45.4 0.630.63 실시예 1Example 1 3030 2222 35.635.6 0.580.58 실시예 2Example 2 2828 2121 43.743.7 0.550.55 실시예 3Example 3 2828 2323 66.366.3 0.680.68 실시예 4Example 4 2727 2323 71.971.9 0.680.68 실시예 5Example 5 2626 2323 70.170.1 0.680.68 실시예 6Example 6 2626 2424 67.367.3 0.710.71

상기 표 1에서와 같이, 본 발명의 베이스 폴리머의 CRC값을 만족하는 제조예 3 및 4의 베이스 폴리머를 사용하여 제조된 실시예 1 내지 6의 고흡수성 수지는 우수한 겔 층 통액성(GBP)값을 가진다는 것을 확인할 수 있다. 반면, 비교예 1 내지 5의 경우, 베이스 폴리머 CRC값이 본 발명의 범위를 만족하지 못하여, 겔 층 통액성(GBP)값이 매우 낮은 수치를 보이는 것을 확인할 수 있다.As shown in Table 1, the superabsorbent polymers of Examples 1 to 6 prepared using the base polymers of Preparation Examples 3 and 4 satisfying the CRC value of the base polymer of the present invention have excellent gel layer liquid permeability (GBP) values. We can see that On the other hand, in Comparative Examples 1 to 5, the base polymer CRC value does not satisfy the scope of the present invention, it can be seen that the gel layer liquid permeability (GBP) value shows a very low value.

또한, 비교예 6에서와 같이, 베이스 폴리머의 CRC값을 만족하더라도, 다가 양이온 금속이나, 무기 파우더를 함유하지 않은 경우, 투과성이 낮아져, 겔 층 통액성(GBP)값이 낮아진다는 것을 확인할 수 있다. In addition, as in Comparative Example 6, even if the CRC value of the base polymer is satisfied, it can be confirmed that when the polyvalent cationic metal or the inorganic powder is not contained, the permeability is lowered and the gel layer liquid permeability (GBP) value is lowered. .

즉, 상기 표 1에서 확인할 수 있듯이, 본 발명의 고흡수성 수지는 베이스 폴리머의 특정 CRC범위를 만족하여 내부 강도가 높고, 고흡수성 수지의 압력하에서 물을 흡수할 수 있는 우수한 능력을 갖추면서, 고흡수성 수지의 표면에는 다가 금속염이나 실리카와 같은 무기 물질을 포함하여 액체가 흐를 수 있는 채널을 형성하여 통액성을 좋게 함으로써, 겔 층 통액성을 우수하게 할 수 있다.That is, as can be seen in Table 1, the superabsorbent polymer of the present invention satisfies a specific CRC range of the base polymer, has high internal strength, and has excellent ability to absorb water under the pressure of the superabsorbent polymer, On the surface of the water absorbent resin, a channel through which a liquid can flow, including an inorganic material such as a polyvalent metal salt or silica, can be formed to improve fluid flowability, thereby making it possible to improve gel layer fluidity.

이상 본 발명의 실시예들을 설명하였으나, 본 발명은 상기 실시예들에 한정되는 것이 아니라 서로 다른 다양한 형태로 제조될 수 있으며, 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자는 본 발명의 기술적 사상이나 필수적인 특징을 변경하지 않고서 다른 구체적인 형태로 실시될 수 있다는 것을 이해할 수 있을 것이다. 그러므로 이상에서 기술한 실시예들은 모든 면에서 예시적인 것이며 한정적이 아닌 것으로 이해해야만 한다.Although the embodiments of the present invention have been described above, the present invention is not limited to the above embodiments and can be manufactured in various forms, and a person of ordinary skill in the art to which the present invention pertains has the technical idea of the present invention. However, it will be understood that other specific forms may be practiced without changing the essential features. Therefore, it should be understood that the embodiments described above are exemplary in all respects and not restrictive.

Claims (12)

하기 식 1의 겔 강도 지표가 0.5 이상인 고흡수성 수지.The superabsorbent polymer whose gel strength index of the following formula 1 is 0.5 or more. [식 1][Equation 1] 겔 강도 지표 = 고흡수성 수지의 0.7psi AUP/베이스 폴리머의 CRCGel strength indicator = CRC of 0.7 psi AUP / base polymer of superabsorbent polymer 상기 식 1에서 상기 0.7psi AUP(g/g)는 EDANA WSP242.2.R3 법에 따라 분석한 가압 흡수능 값이며, 상기 베이스 폴리머의 CRC(g/g)는 EDANA WSP241.2.R3 법에 따라 표면 가교 전 베이스 폴리머의 CRC를 분석한 보수능 값이다. In Formula 1, the 0.7 psi AUP (g / g) is a pressure absorbency value analyzed according to the EDANA WSP242.2.R3 method, and the CRC (g / g) of the base polymer is determined according to the EDANA WSP241.2.R3 method. It is the water retention value which analyzed CRC of base polymer before surface crosslinking. 제 1항에 있어서,The method of claim 1, 상기 고흡수성 수지의 0.7psi 가압 흡수능(AUP)은 20g/g 내지 30g/g 의 범위인 고흡수성 수지.0.7psi pressure absorption capacity (AUP) of the super absorbent polymer is in the range of 20g / g to 30g / g. 제 1항에 있어서,The method of claim 1, 상기 베이스 폴리머의 보수능(CRC)은 40g/g 이하의 범위인 고흡수성 수지.The water absorbency (CRC) of the base polymer is in the range of 40g / g or less super absorbent resin. 제 1항에 있어서,The method of claim 1, 상기 고흡수성 수지의 EDANA WSP241.2.R3 법에 따른 보수능(CRC)은 30g/g 이하의 범위인 고흡수성 수지.Superabsorbent polymer according to EDANA WSP241.2.R3 method of the super absorbent polymer (CRC) is in the range of 30g / g or less. 제 1항에 있어서,The method of claim 1, 상기 고흡수성 수지는 자유 팽윤 겔 베드 투과율 시험(Free Swell Gel Bed Permeability Test)에 의해 측정된 겔 층 통액성(GBP)이 30 x 10-8 ㎠ 이상의 범위인 고흡수성 수지. The superabsorbent polymer is a super absorbent polymer having a gel layer permeability (GBP) of 30 x 10 -8 cm 2 or more, as measured by a free swell gel bed permeability test. 제 1항에 있어서,The method of claim 1, 상기 고흡수성 수지는 다가 양이온 금속 및 무기 파우더 중 적어도 어느 하나 이상을 포함하는 고흡수성 수지.The super absorbent polymer may include at least one or more of a polyvalent cationic metal and an inorganic powder. 제 6항에 있어서,The method of claim 6, 상기 다가 양이온 금속은 황산 알루미늄, 락트산 알루미늄 또는 인산 알루미늄을 포함하는 고흡수성 수지.The polyvalent cation metal is a super absorbent polymer containing aluminum sulfate, aluminum lactate or aluminum phosphate. 제 6항에 있어서,The method of claim 6, 상기 무기 파우더는 이산화규소, 규산 산화 알루미늄, 산화 마그네슘, 산화 아연, 제오라이트, 벤토나이트 또는 카올린을 포함하는 고흡수성 수지. The inorganic powder is a super absorbent polymer containing silicon dioxide, aluminum silicate oxide, magnesium oxide, zinc oxide, zeolite, bentonite or kaolin. 모노머 조성물을 베이스 폴리머로 중합하는 단계;Polymerizing the monomer composition into a base polymer; 상기 베이스 폴리머를 분쇄하는 단계;Grinding the base polymer; 상기 분쇄된 베이스 폴리머에 다가 양이온 금속 또는 무기 파우더를 혼합하는 단계; 및Mixing a polyvalent cationic metal or inorganic powder with the ground base polymer; And 상기 베이스 폴리머를 표면 가교하는 단계를 포함하는 고흡수성 수지 제조방법. Superabsorbent polymer production method comprising the step of surface crosslinking the base polymer. 제 9항에 있어서,The method of claim 9, 상기 혼합하는 단계 및 상기 표면 가교하는 단계는 동시에 수행되는 고흡수성 수지 제조방법.The mixing step and the surface cross-linking step is performed at the same time super absorbent polymer manufacturing method. 제 9항에 있어서,The method of claim 9, 상기 혼합하는 단계 이후 상기 표면 가교하는 단계를 수행되는 고흡수성 수지 제조방법.The method of preparing a super absorbent polymer is carried out after the step of cross-linking the surface. 제 9항에 있어서,The method of claim 9, 상기 중합하는 단계는 모노머 조성물, 개시제 및 가교제를 포함하며,The polymerizing step includes a monomer composition, an initiator and a crosslinking agent, 상기 가교제는 상기 모노머 조성물 대비 0.05 중량부 내지 1중량부의 범위로 포함하는 고흡수성 수지 제조방법. The crosslinking agent is a superabsorbent polymer production method comprising from 0.05 parts by weight to 1 parts by weight relative to the monomer composition.
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115551932A (en) * 2020-09-11 2022-12-30 株式会社Lg化学 Superabsorbent polymer and method of making the same
CN115551932B (en) * 2020-09-11 2024-03-22 株式会社Lg化学 Superabsorbent polymer and method for producing the same
US12434220B2 (en) 2020-09-11 2025-10-07 Lg Chem, Ltd. Super absorbent polymer and preparation method thereof

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