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WO2016117509A1 - Photosensitive resin composition, photosensitive element, method for forming resist pattern, and method for producing structure - Google Patents

Photosensitive resin composition, photosensitive element, method for forming resist pattern, and method for producing structure Download PDF

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Publication number
WO2016117509A1
WO2016117509A1 PCT/JP2016/051294 JP2016051294W WO2016117509A1 WO 2016117509 A1 WO2016117509 A1 WO 2016117509A1 JP 2016051294 W JP2016051294 W JP 2016051294W WO 2016117509 A1 WO2016117509 A1 WO 2016117509A1
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WIPO (PCT)
Prior art keywords
photosensitive resin
group
resin layer
resin composition
mass
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2016/051294
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French (fr)
Japanese (ja)
Inventor
有紀子 村松
沢辺 賢
絵美子 太田
翔太 岡出
相哲 李
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Resonac Corp
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Hitachi Chemical Co Ltd
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Filing date
Publication date
Application filed by Hitachi Chemical Co Ltd filed Critical Hitachi Chemical Co Ltd
Priority to JP2016570627A priority Critical patent/JP6733553B2/en
Publication of WO2016117509A1 publication Critical patent/WO2016117509A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/44Polymerisation in the presence of compounding ingredients, e.g. plasticisers, dyestuffs, fillers
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/027Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/027Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
    • G03F7/028Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
    • G03F7/029Inorganic compounds; Onium compounds; Organic compounds having hetero atoms other than oxygen, nitrogen or sulfur
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/027Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
    • G03F7/028Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
    • G03F7/031Organic compounds not covered by group G03F7/029
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/027Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
    • G03F7/032Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders
    • G03F7/033Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders the binders being polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds, e.g. vinyl polymers
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/26Processing photosensitive materials; Apparatus therefor
    • G03F7/40Treatment after imagewise removal, e.g. baking
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/10Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
    • H05K3/18Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using precipitation techniques to apply the conductive material
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/46Manufacturing multilayer circuits

Definitions

  • the present disclosure relates to a photosensitive resin composition, a photosensitive element, a resist pattern forming method, and a structure manufacturing method.
  • a photosensitive resin composition is widely known as a resist material used for etching treatment or plating treatment.
  • a printed wiring board is, for example, a structure in which a plurality of wiring layers are formed on a core board, a copper clad laminate as a core board, an interlayer insulating material provided between each wiring layer, and a solder provided on the outermost surface. And a resist.
  • a semiconductor element is usually mounted on the printed wiring board via a die bonding material or an underfill material.
  • the entire surface may be sealed with a transfer sealing material, and a metal cap (lid) for the purpose of improving heat dissipation may be attached.
  • semiconductor devices have become lighter and thinner, and the density of semiconductor elements and multilayer printed wiring boards has been increasing. Further, packaging forms such as a package-on-package in which a semiconductor device is stacked on a semiconductor device are actively performed, and it is expected that the mounting density of the semiconductor device will be further increased in the future.
  • FIG. 1 is a schematic diagram showing a conventional method for producing a multilayer printed wiring board.
  • the multilayer printed wiring board 100 shown in FIG. 1F has a wiring pattern on the surface and inside.
  • the multilayer printed wiring board 100 is obtained by laminating a copper clad laminate, an interlayer insulating material, a metal foil, and the like and appropriately forming a wiring pattern by an etching method or a semi-additive method.
  • the multilayer printed wiring board is manufactured as follows, for example. First, an interlayer insulating layer 103 is formed on both surfaces of a copper clad laminate 101 having a wiring pattern 102 on the surface (see FIG. 1A). As a method of forming the interlayer insulating layer 103, a thermosetting resin composition may be printed using a screen printer or a roll coater, or a film made of the thermosetting resin composition is prepared in advance, and a laminator is used. This film can also be attached to the surface of a printed wiring board.
  • an opening 104 is formed using a YAG laser or a carbon dioxide gas laser in a place that needs to be electrically connected to the outside, and smear (residue) around the opening 104 is removed by a desmear process (FIG. 1B). reference).
  • the seed layer 105 is formed by an electroless plating method (see FIG. 1C).
  • a photosensitive resin composition is laminated on the seed layer 105 to form a photosensitive resin composition layer (photosensitive resin composition layer forming step). Then, a predetermined portion of the photosensitive resin composition layer is irradiated with an actinic ray to cure the exposed portion (exposure step).
  • cured material of the photosensitive resin composition is formed by removing (developing) an unexposed part (development process, refer FIG.1 (d)).
  • a wiring pattern (circuit) 107 is formed by an electrolytic plating method (circuit formation step).
  • cured material (pattern of the photosensitive resin layer) 106 of the photosensitive resin composition is peeled and removed with a peeling liquid (peeling process process). Further, the seed layer 105 is removed by etching (see FIG. 1E).
  • the multilayer printed wiring board 100 can be manufactured by repeating the above and forming the solder resist 108 on the outermost surface (see FIG. 1F). In the multilayer printed wiring board 100 obtained in this way, semiconductor elements are mounted at corresponding locations, and electrical connection can be ensured.
  • a large opening having a via diameter of 100 ⁇ m or more for example, a cylindrical opening
  • the throughput decreases as the number of laser shots increases, and in the case of a minute opening (for example, a cylindrical opening) having a via diameter of 60 ⁇ m or less, a laser to be used in accordance with the opening diameter is selected.
  • a laser to be used in accordance with the opening diameter is selected.
  • problems such as the necessity of proper use and the difficulty of providing a special shape.
  • each opening when forming an opening using a laser, each opening must be formed one by one. Therefore, it takes time when it is necessary to provide a large number of fine openings, and a resin around the opening. Therefore, there is also a problem that the reliability of the obtained multilayer printed wiring board is lowered unless the residue is removed.
  • Japanese Patent Laid-Open No. 08-279678 Japanese Patent Laid-Open No. 11-054913 JP 2001-217543 A Japanese Patent Laid-Open No. 2003-017848 International Publication No. 2013/054790 Japanese Patent Laid-Open No. 11-274727
  • the photosensitive resin composition for obtaining the resin layer in which the opening is formed has excellent opening property even when a fine opening (for example, an opening having a diameter of 30 ⁇ m or less) is formed. Is required.
  • the present disclosure has been made in view of the above problems, and an object of the present disclosure is to provide a photosensitive resin composition having excellent openability even when a fine opening is formed. Moreover, this indication aims at providing the formation method of the photosensitive element using the said photosensitive resin composition, the resist pattern, and the structure.
  • the present inventors have used a binder polymer, a specific photopolymerizable compound, and a photopolymerization initiator in combination, thereby providing a photosensitive resin having excellent opening properties. It was found that a composition was obtained.
  • the photosensitive resin composition according to the first embodiment of the present disclosure includes a binder polymer, a photopolymerizable compound, and a photopolymerization initiator, and the photopolymerizable compound is represented by the following general formula (1). And a compound having one ethylenically unsaturated bond in the molecule.
  • R 11 represents an alkylene group having 1 to 20 carbon atoms, a cycloalkylene group having 1 to 10 carbon atoms, or a phenylene group
  • R 12 and R 13 are each independently a hydrogen atom or Represents a methyl group
  • X 11 and X 12 each independently represent an oxyalkylene group or a polyoxyalkylene group containing at least one selected from the group consisting of an oxyethylene group and an oxypropylene group
  • X 11 and X 12 The total number of oxyethylene groups and oxypropylene groups contained in is from 12 to 80.
  • the photosensitive resin composition according to the second embodiment of the present disclosure contains a binder polymer, a photopolymerizable compound, and a photopolymerization initiator, and the photopolymerizable compound has the following general formula (2). And a compound having one ethylenically unsaturated bond in the molecule.
  • R 21 , R 22 and R 23 each independently represents an alkylene group having 1 to 20 carbon atoms
  • R 24 , R 25 and R 26 each independently represents a hydrogen atom or a methyl group.
  • X 21 , X 22 and X 23 each independently represent an oxyalkylene group or a polyoxyalkylene group containing at least one selected from the group consisting of an oxyethylene group and an oxypropylene group, and X 21 , X 22 the total number of oxyethylene groups and oxypropylene groups contained in and X 23 is 15-120.
  • the photosensitive resin composition according to the present disclosure is excellent in openability (removability) even when a fine opening (for example, a cylindrical opening having a diameter of 30 ⁇ m or less) is formed.
  • a fine opening for example, a cylindrical opening having a diameter of 30 ⁇ m or less
  • the photosensitive resin composition according to the present disclosure can form an opening while suppressing generation of a residue derived from the photosensitive resin composition.
  • the photosensitive resin composition according to the present disclosure it is possible to obtain a resist pattern having excellent opening properties, and to obtain a structure having fine openings and excellent reliability sufficiently efficiently. be able to.
  • a cylindrical opening be suitably formed, but also openings having other shapes (for example, lines) while suppressing generation of residues derived from the photosensitive resin composition.
  • a line-shaped opening for obtaining a conductor pattern having a shape can also be formed.
  • the compound having one ethylenically unsaturated bond in the molecule may include a compound represented by the following general formula (3).
  • R 31 represents an alkyl group having 1 to 5 carbon atoms, a halogen atom or a hydroxyl group
  • R 32 represents a hydrogen atom or a methyl group
  • R 33 represents a hydrogen atom, a methyl group or a halogen atom.
  • A represents a methyl group
  • A represents an alkylene group having 2 to 4 carbon atoms
  • m represents an integer of 1 to 4
  • n represents an integer of 0 to 4.
  • n is 2 or more, a plurality of R 31 may be the same or different.
  • the binder polymer may have a structural unit derived from (meth) acrylic acid alkyl ester.
  • the acid value of the binder polymer may be 60 to 250 mgKOH / g.
  • the binder polymer may have a weight average molecular weight of 10,000 to 100,000.
  • the photopolymerization initiator may contain a 2,4,5-triarylimidazole dimer.
  • the photosensitive resin composition according to the present disclosure may further contain a sensitizing dye.
  • the photosensitive resin composition according to the present disclosure may further contain a hydrogen donor.
  • the photosensitive element according to the present disclosure includes a support and a photosensitive resin layer formed on the support using the photosensitive resin composition according to the present disclosure.
  • a method of forming a resist pattern according to the present disclosure includes a step of forming a photosensitive resin layer on a substrate using the photosensitive resin composition according to the present disclosure or the photosensitive element according to the present disclosure, and the photosensitive resin An exposure step of irradiating a predetermined portion of the layer with actinic rays to cure the predetermined portion, and removing a portion other than the predetermined portion of the photosensitive resin layer from the substrate, And a developing step of forming a resist pattern made of a cured product on the substrate.
  • the wavelength of the actinic ray may be in the range of 340 to 430 nm.
  • an opening is provided in an insulating layer formed on a surface of a substrate having a conductor circuit, and a wiring portion connected to the conductor circuit is formed in the opening.
  • a first photosensitive resin layer is formed on the substrate so as to cover a conductor circuit using the photosensitive resin composition according to the present disclosure or the photosensitive element according to the present disclosure.
  • the structure manufacturing method according to the present disclosure may further include a thermosetting step of thermosetting the thermosetting resin layer as a step between the thermosetting resin layer forming step and the pattern exposing step.
  • a seed layer serving as a base of the wiring portion is formed by an electroless plating method so as to cover at least a part of the thermosetting resin layer after the opening is formed.
  • Seed layer forming step and second patterning step of forming a second photosensitive resin layer so as to cover the seed layer, and then subjecting the second photosensitive resin layer to exposure processing and development processing to pattern the second photosensitive resin layer
  • a wiring part patterning step of patterning the wiring part by peeling the pattern of the second photosensitive resin layer after forming the wiring part by electrolytic plating so as to cover at least a part of the seed layer
  • a seed layer removing step of removing a seed layer in a region where the wiring portion is not formed.
  • the photosensitive resin composition having excellent opening properties even when a fine opening is formed. Moreover, according to this indication, the photosensitive element using the said photosensitive resin composition, the formation method of a resist pattern, and the manufacturing method of a structure can be provided.
  • (meth) acrylic acid means at least one of acrylic acid and methacrylic acid
  • “(meth) acrylate” means at least one of acrylate and methacrylate.
  • the “(poly) oxyalkylene group” means at least one of an oxyalkylene group and a polyoxyalkylene group in which two or more alkylene groups are linked by an ether bond.
  • the “(poly) oxyethylene group” means at least one of an oxyethylene group and a polyoxyethylene group in which two or more ethylene groups are connected by an ether bond.
  • the “(poly) oxypropylene group” means at least one of an oxypropylene group and a polyoxypropylene group in which two or more propylene groups are connected by an ether bond.
  • EO-modified means a compound having a (poly) oxyethylene group
  • PO-modified means a compound having a (poly) oxypropylene group
  • EO ⁇ PO “Modified” means a compound having both a (poly) oxyethylene group and a (poly) oxypropylene group.
  • the “oxyalkylene group” is a group represented by (—C p H 2p —O—) (p: an integer of 1 or more), and the “oxyethylene group” is (—C 2 H 4 And —oxypropylene group ”is a group represented by (—C 3 H 6 —O—).
  • process is not limited to an independent process, and is included in this term if the intended purpose of the process is achieved even when it cannot be clearly distinguished from other processes. It is.
  • the numerical range indicated by using “ ⁇ ” indicates a range including the numerical values described before and after “ ⁇ ” as the minimum value and the maximum value, respectively.
  • the content of each component in the composition means the total amount of the plurality of substances present in the composition unless there is a specific notice when there are a plurality of substances corresponding to each component in the composition.
  • layer includes not only a structure formed on the entire surface but also a structure formed on a part when observed as a plan view.
  • laminated indicates that the layers are stacked, and two or more layers may be combined, or two or more layers may be detachable.
  • the photosensitive resin composition according to the present embodiment includes (A) a binder polymer (hereinafter also referred to as “component (A)”), and (B) photopolymerizability.
  • component (B) a binder polymer
  • component (C) a photopolymerization initiator
  • the component (B) includes a compound represented by the following general formula (1) and a compound having one ethylenically unsaturated bond in the molecule. .
  • the component (B) includes a compound represented by the following general formula (2) and a compound having one ethylenically unsaturated bond in the molecule.
  • the component (B) may include both a compound represented by the following general formula (1) and a compound represented by the following general formula (2). That is, in the photosensitive resin composition according to this embodiment, the component (B) is selected from the group consisting of a compound represented by the following general formula (1) and a compound represented by the following general formula (2). And at least one compound having one ethylenically unsaturated bond in the molecule may be included.
  • the photosensitive resin composition according to the present embodiment may further contain other components as necessary.
  • R 11 represents an alkylene group having 1 to 20 carbon atoms, a cycloalkylene group having 1 to 10 carbon atoms, or a phenylene group
  • R 12 and R 13 are each independently a hydrogen atom or A methyl group
  • X 11 and X 12 each independently comprise at least one selected from the group consisting of an oxyethylene group and an oxypropylene group (poly) oxyalkylene group (oxyalkylene group or polyoxyalkylene group)
  • the total number of oxyethylene groups and oxypropylene groups contained in X 11 and X 12 (total number in the molecule) is 12-80.
  • the oxyethylene group and the oxypropylene group may be present randomly or may form a block.
  • R 21 , R 22 and R 23 each independently represents an alkylene group having 1 to 20 carbon atoms, and R 24 , R 25 and R 26 each independently represents a hydrogen atom or a methyl group.
  • X 21 , X 22 and X 23 are each independently a (poly) oxyalkylene group (oxyalkylene group or polyoxyalkylene group) containing at least one selected from the group consisting of an oxyethylene group and an oxypropylene group
  • the total number of oxyethylene groups and oxypropylene groups contained in X 21 , X 22 and X 23 (total number in the molecule) is 15 to 120. When both an oxyethylene group and an oxypropylene group are present, the oxyethylene group and the oxypropylene group may be present randomly or may form a block.
  • binder polymer ((A): Binder polymer) First, the binder polymer will be described.
  • the binder polymer is not particularly limited, but may be soluble in an alkaline aqueous solution from the viewpoint of further improving developability.
  • the component (A) may have a structural unit derived from a polymerizable monomer described later, and can be produced, for example, by radical polymerization of a polymerizable monomer described later.
  • polymerizable monomer examples include (meth) acrylic acid; (meth) acrylic acid alkyl ester, (meth) acrylic acid cycloalkyl ester, (meth) acrylic acid benzyl, and (meth) acrylic acid benzyl derivatives.
  • the component (A) has a structural unit derived from a (meth) acrylic acid alkyl ester from the viewpoint of further improving the opening of the photosensitive resin layer with an alkaline aqueous solution when the conductor circuit is exposed and the opening is formed. Also good.
  • the component (A) may be obtained by radical polymerization of an alkyl (meth) acrylate.
  • Examples of the (meth) acrylic acid alkyl ester include, for example, methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, pentyl (meth) acrylate, (meth) Hexyl acrylate, heptyl (meth) acrylate, octyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, nonyl (meth) acrylate, decyl (meth) acrylate, undecyl (meth) acrylate and (meth) ) Dodecyl acrylate.
  • the (meth) acrylic acid alkyl ester can be used alone or in combination of two or more.
  • the content of the structural unit is that of the structural unit constituting the component (A) from the viewpoint of further excellent adhesion and openability. It may be 30 to 85% by mass, 40 to 80% by mass, or 50 to 75% by mass based on the total solid content. This content may be 30% by mass or more, 40% by mass or more, or 50% by mass or more from the viewpoint of further improving the adhesion. Moreover, this content may be 85 mass% or less, 80 mass% or less, or 75 mass% or less from the viewpoint of further improving the openability.
  • the content of the structural unit is the solid content of the structural unit constituting the component (A) from the viewpoint of further improving adhesion and openability. It may be 5 to 80% by mass, 10 to 70% by mass, or 15 to 60% by mass based on the total mass. This content may be 5% by mass or more, 10% by mass or more, or 15% by mass or more from the viewpoint of further improving developability and openability. Moreover, this content may be 80 mass% or less, 70 mass% or less, and 60 mass% or less from a viewpoint which is further excellent in adhesiveness.
  • the component (A) may have a structural unit derived from benzyl (meth) acrylate or a derivative thereof from the viewpoint of further improving the opening and adhesion.
  • the content of the structural unit is 5 based on the total solid mass of the structural unit constituting the component (A). It may be ⁇ 60% by mass, 10 to 55% by mass, or 20 to 50% by mass. This content may be 5% by mass or more, 10% by mass or more, or 20% by mass or more from the viewpoint of further excellent adhesion. Moreover, this content may be 60 mass% or less, 55 mass% or less, and 50 mass% or less from a viewpoint which is further excellent in opening property.
  • the acid value of the component (A) may be 60 to 250 mgKOH / g, 100 to 250 mgKOH / g, or 100 to 230 mgKOH / g from the viewpoint of further improving developability and developer resistance. It may be 130 to 230 mg KOH / g.
  • the acid value of a component can be measured with reference to the measuring method of the Example mentioned later.
  • the weight average molecular weight (Mw) of the component (A) is measured by gel permeation chromatography (GPC) (converted by a calibration curve using standard polystyrene), from the viewpoint of further improving developability and developer resistance, It may be 10,000 to 100,000, may be 20,000 to 80,000, and may be 25,000 to 70,000.
  • the weight average molecular weight of the component (A) may be 100,000 or less, 80000 or less, or 70000 or less from the viewpoint of further improving developability.
  • the weight average molecular weight of the component (A) may be 10,000 or more, 20000 or more, or 25000 or more from the viewpoint of further improving the developer resistance.
  • a weight average molecular weight can be measured with reference to the measuring method of the Example mentioned later.
  • one type of binder polymer may be used alone, or two or more types of binder polymers may be used in any combination.
  • a binder polymer in the case of using two or more types in combination, for example, two or more types of binder polymers comprising different copolymer components (binder polymers containing different monomer units as copolymer components), two types having different weight average molecular weights
  • binder polymers and two or more types of binder polymers having different dispersities can be mentioned.
  • a polymer having a multimode molecular weight distribution described in JP-A No. 11-327137 can also be used.
  • the content of the component (A) may be in the following range with respect to 100 parts by mass of the total amount of the component (A) and the component (B), from the viewpoint of further excellent film formability, sensitivity, and adhesion.
  • the content of the component (A) may be 30 parts by mass or more, 40 parts by mass or more, or 50 parts by mass or more.
  • (A) 70 mass parts or less may be sufficient as content of a component, and 65 mass parts or less may be sufficient as it. From these viewpoints, the content of the component (A) may be 30 to 70 parts by mass, 40 to 70 parts by mass, or 50 to 65 parts by mass.
  • component (B) urethane di (meth) acrylate having a total number of structural units of oxyethylene groups and oxypropylene groups per functional group of 6 to 40, and Contains compounds with one (only one) ethylenically unsaturated bond in the molecule.
  • the functional group means a (meth) acryloyl group.
  • Urethane di (meth) acrylate contains a compound represented by the above general formula (1).
  • the photosensitive resin composition according to the first embodiment contains a compound represented by the general formula (1) and a compound having one ethylenically unsaturated bond in the molecule, thereby exposing the conductor circuit.
  • the opening property can be improved when forming an opening (for example, an opening formed in the photosensitive resin layer with an alkaline aqueous solution).
  • X 11 and X 12 may be independently composed of an oxyethylene group and an oxypropylene group, and include an oxyalkylene group other than the oxyethylene group and the oxypropylene group. There may be. Examples of oxyalkylene groups other than oxyethylene groups and oxypropylene groups include oxybutylene groups. When an oxyalkylene group other than an oxyethylene group and an oxypropylene group is present, the oxyalkylene group and the oxyethylene group and / or oxypropylene group may be present randomly or may form a block. .
  • the compound represented by the general formula (1) may be, for example, a compound represented by the following general formula (1a).
  • R 11 represents an alkylene group having 1 to 20 carbon atoms, a cycloalkylene group having 1 to 10 carbon atoms, or a phenylene group, as in Formula (1)
  • R 12 and R 13 Are each independently a hydrogen atom or a methyl group
  • a 1 O and B 1 O are each independently an oxyethylene group or an oxypropylene group
  • (A 1 O) a1 , (B 1 O) b1 , (A 1 O) c1 and (B 1 O) d1 each represent a (poly) oxyethylene group or a (poly) oxypropylene group.
  • a1, b1, c1 and d1 represent the number of structural units of the corresponding structural unit
  • a1, b1, c1 and d1 represent an integer value in a single molecule, and averaged as an aggregate of a plurality of types of molecules. Indicates a rational number that is a value.
  • a1 + b1 + c1 + d1 is 12 to 80.
  • a1, b1, c1 and d1 can each independently take a numerical value of 0 to 80. ]
  • R 11 represents an alkylene group having 2 to 18 carbon atoms, a cycloalkylene group having 3 to 8 carbon atoms, or a phenylene group from the viewpoint of further improving the adhesion. It may be an alkylene group having 1 to 15 carbon atoms, a cycloalkylene group having 1 to 7 carbon atoms, or a phenylene group, an alkylene group having 2 to 10 carbon atoms, or 3 to 6 carbon atoms. It may be a cycloalkylene group or a phenylene group.
  • R 12 and R 13 may be a methyl group from the viewpoint of further improving the adhesion.
  • a1 + b1 + c1 + d1 may be 12 to 70 or 12 to 60 from the viewpoint of further improving developability, openability and flexibility.
  • the flexibility will be described.
  • a resist pattern is formed on a thin substrate having a thickness of 0.5 mm or less, if the resist pattern is peeled off from the substrate due to substrate deflection or the like, a short circuit of a circuit (copper wiring or the like) pattern occurs in the subsequent process. Therefore, it is desirable that the resist pattern to be formed has excellent flexibility. If these characteristics are poor, the resist pattern is likely to be chipped, which causes a short circuit of a circuit (copper wiring, etc.) pattern in the subsequent process.
  • Examples of the compound represented by the general formula (1) or (1a) include a compound represented by the following formula (A) (UA-13 (trade name, manufactured by Shin-Nakamura Chemical Co., Ltd.): (EO ) (PO) -modified urethane dimethacrylate (ethylene oxide average 2 mol, propylene oxide average 18 mol adduct)) is commercially available.
  • the compound represented by General formula (1) or General formula (1a) can be used individually or in combination of 2 or more types.
  • the photosensitive resin composition according to the second embodiment includes an isocyanurate-derived tri (meth) acrylate having 5 to 40 total structural units of oxyethylene groups and oxypropylene groups per functional group as the component (B). And a compound having one (only one) ethylenically unsaturated bond in the molecule.
  • the functional group means a (meth) acryloyl group.
  • Isocyanurate-derived tri (meth) acrylate contains a compound represented by the above general formula (2).
  • the isocyanurate-derived tri (meth) acrylate can be said to be a tri (meth) acrylate having a skeleton derived from isocyanurate.
  • the photosensitive resin composition according to the second embodiment contains a compound represented by the general formula (2) and a compound having one ethylenically unsaturated bond in the molecule, thereby exposing the conductor circuit.
  • the opening property can be improved when forming an opening (for example, an opening formed in the photosensitive resin layer with an alkaline aqueous solution).
  • X 21 , X 22 and X 23 may each independently be an oxyethylene group and an oxypropylene group, and may represent an oxyalkylene group other than the oxyethylene group and the oxypropylene group. It may be an aspect including. Examples of oxyalkylene groups other than oxyethylene groups and oxypropylene groups include oxybutylene groups. When an oxyalkylene group other than an oxyethylene group and an oxypropylene group is present, the oxyalkylene group and the oxyethylene group and / or oxypropylene group may be present randomly or may form a block. .
  • the compound represented by the general formula (2) may be, for example, a compound represented by the following general formula (2a).
  • R 21 , R 22 and R 23 each independently represents an alkylene group having 1 to 20 carbon atoms, and R 21 , R 22 and R 23 may be unsubstituted or substituted.
  • the substituents may be the same as or different from each other, and R 24 , R 25 and R 26 each independently represent a hydrogen atom or a methyl group, and A 2 O and B 2 O each independently represent an oxyethylene group or an oxypropylene group, (a 2 O) a2, (B 2 O) b2, (a 2 O) c2, (B 2 O) d2, (a 2 O) e2 And (B 2 O) f2 each represents a (poly) oxyethylene group or a (poly) oxypropylene group.
  • the oxyethylene group and the oxypropylene group may be present randomly or may form a block.
  • a2, b2, c2, d2, e2 and f2 represent the number of structural units of the corresponding structural unit
  • a2, b2, c2, d2, e2 and f2 represent integer values in a single molecule
  • a rational number that is an average value is shown as an assembly of molecules.
  • a2 + b2 + c2 + d2 + e2 + f2 is 15 to 120.
  • a2, b2, c2, d2, e2, and f2 can each independently take a value of 0 to 120. ]
  • R 21 , R 22 and R 23 may be an alkylene group having 2 to 18 carbon atoms from the viewpoint of further improving the adhesiveness. It may be an alkylene group having 15 to 15 or an alkylene group having 2 to 10 carbon atoms.
  • R 24 , R 25 and R 26 may be a methyl group from the viewpoint of further improving the adhesion.
  • a2 + b2 + c2 + d2 + e2 + f2 may be 15 to 100 or 15 to 90 from the viewpoint of further improving developability, openability and flexibility.
  • Examples of the compound represented by the general formula (2) or the general formula (2a) include a compound represented by the following formula (B) (UA-7100 (trade name, manufactured by Shin-Nakamura Chemical Co., Ltd.): (EO ) Modified isocyanurate-derived trimethacrylate (ethylene oxide average 27 mol adduct)) is commercially available.
  • the compounds represented by general formula (2) or general formula (2a) can be used alone or in combination of two or more.
  • the content may be 10 parts by mass or more, 20 parts by mass or more, 30 parts by mass or more, or 50 parts by mass or more.
  • the content is less than 100 parts by mass, may be 95 parts by mass or less, may be 90 parts by mass or less, and may be 85 parts by mass or less.
  • the content may be 10 parts by mass or more and less than 100 parts by mass, may be 20 parts by mass or more and less than 100 parts by mass, or may be 30 parts by mass or more and less than 100 parts by mass. It may be 20 to 95 parts by mass, 30 to 90 parts by mass, or 50 to 85 parts by mass.
  • content of the compound represented by General formula (1) is the following from a viewpoint which is further excellent in opening property with respect to 100 mass parts of (B) component. It may be a range.
  • the content of the compound represented by the general formula (1) may be 10 parts by mass or more, 20 parts by mass or more, 30 parts by mass or more, and 50 parts by mass or more. There may be.
  • the content of the compound represented by the general formula (1) is less than 100 parts by mass, may be 95 parts by mass or less, may be 90 parts by mass or less, or may be 85 parts by mass or less. Good.
  • the content of the compound represented by the general formula (1) may be 10 parts by mass or more and less than 100 parts by mass, 20 parts by mass or more and less than 100 parts by mass, or 30 parts by mass. Or more, less than 100 parts by weight, 20 to 95 parts by weight, 30 to 90 parts by weight, or 50 to 85 parts by weight.
  • content of the compound represented by General formula (2) is the following from a viewpoint which is further excellent in opening property with respect to 100 mass parts of (B) component. It may be a range.
  • the content of the compound represented by the general formula (2) may be 10 parts by mass or more, 20 parts by mass or more, 30 parts by mass or more, and 50 parts by mass or more. There may be.
  • the content of the compound represented by the general formula (2) is less than 100 parts by mass, may be 95 parts by mass or less, may be 90 parts by mass or less, and may be 85 parts by mass or less. Good.
  • the content of the compound represented by the general formula (2) may be 10 parts by mass or more and less than 100 parts by mass, or 20 parts by mass or more and less than 100 parts by mass, or 30 parts by mass. Or more, less than 100 parts by weight, 20 to 95 parts by weight, 30 to 90 parts by weight, or 50 to 85 parts by weight.
  • Examples of the compound having one ethylenically unsaturated bond in the molecule include fumaric acid compounds.
  • the compounds having one ethylenically unsaturated bond in the molecule can be used alone or in combination of two or more.
  • the compound having one ethylenically unsaturated bond in the molecule may contain a compound represented by the following general formula (3) from the viewpoint of further excellent adhesion.
  • R 31 represents an alkyl group having 1 to 5 carbon atoms, a halogen atom or a hydroxyl group
  • R 32 represents a hydrogen atom or a methyl group
  • R 33 represents a hydrogen atom, a methyl group or a halogen atom.
  • A represents a methyl group
  • A represents an alkylene group having 2 to 4 carbon atoms
  • m represents an integer of 1 to 4
  • n represents an integer of 0 to 4.
  • n is 2 or more, a plurality of R 31 may be the same or different.
  • R 32 may be a methyl group from the viewpoint of further improving the adhesion.
  • R 33 may be a methyl halide group from the viewpoint of availability.
  • A may be a propylene group from the viewpoint of further improving adhesion, and may be an ethylene group from the viewpoint of further improving developability.
  • m may be 1 from the viewpoint of further improving the adhesion.
  • n may be 0, 1 or 0 from the viewpoint of further improving developability.
  • the content of the compound having one ethylenically unsaturated bond in the molecule may be in the following range with respect to 100 parts by mass of the component (B) from the viewpoint of further improving the opening property.
  • the content of the compound having one ethylenically unsaturated bond in the molecule is larger than 0 part by mass, 5 parts by mass or more, 10 parts by mass or more, and 15 parts by mass or more. May be.
  • the content of the compound having one ethylenically unsaturated bond in the molecule may be 90 parts by mass or less, 80 parts by mass or less, 70 parts by mass or less, and 50 parts by mass. Or less.
  • the content of the compound having one ethylenically unsaturated bond in the molecule may be more than 0 parts by mass and 90 parts by mass or less, or 5 to 80 parts by mass. It may be up to 70 parts by mass, or 15 to 50 parts by mass.
  • Component (B) is a photopolymerizable compound other than the compound represented by the general formula (1), the compound represented by the general formula (2), and a compound having one ethylenically unsaturated bond in the molecule. If it can contain a compound and can be photocrosslinked, it can be used without any particular limitation.
  • Component (B) is a compound having an ethylenically unsaturated bond (a compound represented by general formula (1), a compound represented by general formula (2), and one ethylenically unsaturated bond in the molecule. Excluding compounds having).
  • the compound which has an ethylenically unsaturated bond As a compound which has an ethylenically unsaturated bond, the compound which has two ethylenically unsaturated bonds in a molecule
  • the photopolymerizable compound other than the compound represented by the general formula (1), the compound represented by the general formula (2), and the compound having one ethylenically unsaturated bond in the molecule may be used alone or Two or more types can be used in combination.
  • Examples of the compound having two ethylenically unsaturated bonds in the molecule include EO-modified urethane di (meth) acrylate other than the compound represented by the general formula (1), bisphenol type di (meth) acrylate, polyethylene glycol di ( (Meth) acrylate, polypropylene glycol di (meth) acrylate, polybutylene glycol di (meth) acrylate, 2,2-bis (4- (methacryloxypolyethoxy) phenyl) propane, and 2,2-bis (4- ( Methacryloxypolyethoxypolypropoxy) phenyl) propane.
  • the compounds having two ethylenically unsaturated bonds in the molecule can be used alone or in combination of two or more.
  • Examples of the compound having three ethylenically unsaturated bonds in the molecule include EO-modified isocyanurate-derived tri (meth) acrylate other than the compound represented by the general formula (2), and the general formula (2).
  • the content of the component (B) may be in the following range with respect to 100 parts by mass of the total amount of the component (A) and the component (B).
  • the content of the component (B) may be 30 parts by mass or more, 35 parts by mass or more, or 40 parts by mass or more from the viewpoint that the sensitivity and adhesion tend to be further improved. It may be.
  • the content of the component (B) may be 70 parts by mass or less, 60 parts by mass or less, and 50 parts by mass or less from the viewpoint that the developability tends to be further improved. May be. From these viewpoints, the content of the component (B) may be 30 to 70 parts by mass, 30 to 60 parts by mass, 35 to 50 parts by mass, or 40 to 50 parts by mass. A mass part may be sufficient.
  • the component (C) is not particularly limited as long as the component (B) can be polymerized by irradiation with actinic rays or the like, and can be appropriately selected from commonly used photopolymerization initiators.
  • component (C) examples include benzophenone, 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -1-butanone, 2-methyl-1- [4- (methylthio) phenyl] -2- Aromatic ketones such as morpholino-1-propanone; quinones such as alkylanthraquinones; benzoin ether compounds such as benzoin alkyl ether; benzoin compounds such as benzoin and alkylbenzoin; benzyl derivatives such as benzyldimethyl ketal; 2- (o-chlorophenyl) ) -4,5-diphenylimidazole dimer (for example, 2,2′-bis (2-chlorophenyl) -4,4 ′, 5,5′-tetraphenyl-1,2′-biimidazole), 2- (O-chlorophenyl) -4,5-di (methoxyphenyl) imidazole dimer, -(
  • the substituents of the two aryl groups of 2,4,5-triarylimidazole may give the same and symmetric compounds, or differently give asymmetric compounds.
  • the component (C) may contain a 2,4,5-triarylimidazole dimer from the viewpoint of further improving adhesion and sensitivity.
  • the content thereof may be 10 to 100 parts by mass with respect to 100 parts by mass of the solid content of the component (C). 30 to 100 parts by mass or 50 to 100 parts by mass.
  • the content of the 2,4,5-triarylimidazole dimer in the component (C) is 10 parts by mass or more, sensitivity and adhesion tend to be further improved.
  • the content of the component (C) may be in the following range with respect to 100 parts by mass of the total amount of the component (A) and the component (B).
  • the content of the component (C) may be 0.1 parts by mass or more, 1 part by mass or more, or 2 parts by mass or more from the viewpoint of further improving sensitivity and adhesion. There may be 3 mass parts or more.
  • the content of the component (C) may be 10 parts by mass or less, 6 parts by mass or less, or 5 parts by mass from the viewpoint that the shape of the opening forming part tends to be further improved. It may be the following. From these viewpoints, the content of the component (C) may be 0.1 to 10 parts by mass, 1 to 10 parts by mass, or 2 to 6 parts by mass. It may be up to 5 parts by mass.
  • the photosensitive resin composition according to the present embodiment may further contain (D) a sensitizing dye (hereinafter also referred to as “component (D)”).
  • component (D) a sensitizing dye
  • component (D) examples include dialkylaminobenzophenone compounds (such as 4,4′-bis (diethylamino) benzophenone), pyrazoline compounds, anthracene compounds, coumarin compounds, xanthone compounds, thioxanthone compounds, oxazole compounds, benzoxazole compounds, thiazoles.
  • dialkylaminobenzophenone compounds such as 4,4′-bis (diethylamino) benzophenone
  • pyrazoline compounds anthracene compounds
  • coumarin compounds xanthone compounds
  • thioxanthone compounds oxazole compounds
  • benzoxazole compounds examples include compounds, benzothiazole compounds, triazole compounds, stilbene compounds, triazine compounds, thiophene compounds, naphthalimide compounds, triarylamine compounds, and aminoacridine compounds.
  • a component can be used individually or in combination of 2 or more types.
  • the component (D) a sensitizing dye having an absorption maximum at 340 to 430 nm can be used.
  • the component (D) is a dialkylaminobenzophenone compound, a pyrazoline compound, an anthracene compound, It may contain at least one sensitizing dye selected from the group consisting of a coumarin compound, a triarylamine compound, a thioxanthone compound and an aminoacridine compound, and among them, from a dialkylaminobenzophenone compound, a pyrazoline compound, an anthracene compound and a triarylamine compound It may contain at least one selected from the group consisting of
  • the content of the component (D) may be in the following range with respect to 100 parts by mass of the total amount of the component (A) and the component (B). .
  • the content of the component (D) may be 0.01 parts by mass or more, may be 0.05 parts by mass or more, from the viewpoint that the sensitivity and adhesion tend to be further excellent. It may be 0.1 parts by mass or more.
  • the content of the component (D) may be 10 parts by mass or less, 5 parts by mass or less, or 3 parts by mass from the viewpoint that the resist shape of the opening forming part tends to be further improved. Part or less, 1 part by weight or less, 0.5 part by weight or less, or 0.3 part by weight or less.
  • the content of the component (D) may be 0.01 to 10 parts by mass, 0.05 to 5 parts by mass, or 0.1 to 3 parts by mass. Alternatively, it may be 0.1 to 1 part by mass, 0.1 to 0.5 part by mass, or 0.1 to 0.3 part by mass.
  • the photosensitive resin composition according to this embodiment may further contain (E) a hydrogen donor (hereinafter also referred to as “component (E)”).
  • component (E) can give hydrogen during the reaction in the exposed area.
  • the photosensitive resin composition according to the present embodiment further contains the component (E)
  • the contrast between the exposed portion and the unexposed portion also referred to as “imaging”.
  • component (E) examples include bis [4- (dimethylamino) phenyl] methane, bis [4- (diethylamino) phenyl] methane, and leucocrystal violet.
  • a component can be used individually or in combination of 2 or more types.
  • the content of the component (E) may be in the following range with respect to 100 parts by mass of the total amount of the component (A) and the component (B). .
  • the content of the component (E) may be 0.01 parts by mass or more, may be 0.05 parts by mass or more, from the viewpoint that the sensitivity tends to be further improved. It may be greater than or equal to part by mass, or greater than or equal to 0.2 parts by mass.
  • the content of the component (E) may be 10 parts by mass or less, or 5 parts by mass or less from the viewpoint that the component (E) tends to be difficult to precipitate as foreign matter after film formation. It may be 2 parts by mass or less, 1 part by mass or less, or 0.5 part by mass or less. From these viewpoints, the content of the component (E) may be 0.01 to 10 parts by mass, 0.05 to 5 parts by mass, or 0.1 to 2 parts by mass. It may be 0.2 to 1 part by mass, or 0.2 to 0.5 part by mass.
  • the photosensitive resin composition according to the present embodiment includes a photopolymerizable compound (such as an oxetane compound) having at least one cationically polymerizable cyclic ether group in the molecule, a cationic polymerization initiator, and a dye (malachite) as necessary.
  • thermochromic agent tribromophenylsulfone, leuco crystal violet, etc.
  • thermochromic inhibitor plasticizer (p-toluenesulfonamide, etc.)
  • pigment filler, antifoaming agent, flame retardant, stabilizer
  • You may further contain an adhesive imparting agent, a leveling agent, a peeling accelerator, antioxidant, a fragrance
  • the photosensitive resin composition which concerns on this embodiment may contain the solvent mentioned later in order to adjust a viscosity as needed.
  • the photosensitive resin composition according to this embodiment can be dissolved in a solvent and used as a solution (coating solution) having a solid content of 30 to 60% by mass.
  • the solvent include methanol, ethanol, acetone, methyl ethyl ketone, methyl cellosolve, ethyl cellosolve, toluene, N, N-dimethylformamide, propylene glycol monomethyl ether, and a mixed solvent thereof.
  • a photosensitive resin layer can be formed using the photosensitive resin composition according to the present embodiment by applying a coating solution onto the surface of a support of a photosensitive element, which will be described later, a substrate, and the like and drying the coating solution.
  • the thickness of the photosensitive resin layer varies depending on its use, but may be 2 to 50 ⁇ m after drying.
  • the surface of the photosensitive resin layer may be covered with a protective layer.
  • a protective layer polymer films, such as polyethylene and a polypropylene, are mentioned, for example.
  • the photosensitive element which concerns on this embodiment is provided with a support body and the photosensitive resin layer formed on the said support body using the photosensitive resin composition which concerns on this embodiment.
  • a photosensitive resin layer can be formed on the support using the photosensitive resin composition.
  • the photosensitive resin layer can contain the said photosensitive resin composition.
  • coated on a support body may be the coating liquid mentioned above.
  • a polymer film having heat resistance and solvent resistance such as polyethylene terephthalate (PET), polypropylene, polyethylene, and polyester can be used.
  • the photosensitive element may be provided with a protective layer that covers the surface of the photosensitive resin layer opposite to the support, if necessary.
  • the protective layer may have a lower adhesive force to the photosensitive resin layer than an adhesive force of the support to the photosensitive resin layer.
  • the protective layer may be a low fish eye film.
  • fish eye means that when a material is heat-melted, kneaded, extruded, biaxially stretched, casting method, etc., foreign materials, undissolved materials, oxidatively deteriorated materials, etc. are present in the film. It means what was taken in. That is, “low fish eye” means that the above-mentioned foreign matter or the like in the film is small.
  • a polymer film having heat resistance and solvent resistance such as polyethylene terephthalate, polypropylene, polyethylene, and polyester can be used.
  • examples of commercially available products include polypropylene films such as Alfan MA-410 and E-200C manufactured by Oji Paper Co., Ltd., Shin-Etsu Film Co., Ltd., and PS-25 such as PS-25 manufactured by Teijin DuPont Films Co., Ltd. A polyethylene terephthalate film is mentioned.
  • the protective layer may be the same as the support.
  • the photosensitive element can be produced as follows.
  • the photosensitive element includes a step of preparing a coating liquid containing the photosensitive resin composition according to the present embodiment, a step of coating the coating liquid on a support to form a coating layer, and drying the coating layer. And a step of forming a photosensitive resin layer.
  • the photosensitive resin composition can be applied to the support by a known method such as roll coating, comma coating, gravure coating, air knife coating, die coating, or bar coating.
  • the drying of the coating layer is not particularly limited as long as at least a part of the solvent can be removed from the coating layer.
  • the coating layer may be dried, for example, at 70 to 150 ° C. for 1 to 30 minutes. After drying, the amount of the remaining organic solvent in the photosensitive resin layer may be 2% by mass or less from the viewpoint of preventing diffusion of the organic solvent in the subsequent step.
  • the thickness of the photosensitive resin layer (after drying) can be appropriately adjusted as necessary.
  • the thickness (after drying) of the photosensitive resin layer may be, for example, 2 to 50 ⁇ m. When this thickness is 2 ⁇ m or more, it becomes easy to industrially form a photosensitive resin layer.
  • the transmittance of the photosensitive resin layer with respect to ultraviolet rays may be 5 to 75%, 10 to 65%, or 15 to 55% with respect to ultraviolet rays having a wavelength of 365 nm.
  • the transmittance can be measured with a UV spectrometer. Examples of the UV spectrometer include a 228A type W beam spectrophotometer manufactured by Hitachi, Ltd.
  • the photosensitive element may further have an intermediate layer such as a cushion layer, an adhesive layer, a light absorption layer, and a gas barrier layer.
  • an intermediate layer such as a cushion layer, an adhesive layer, a light absorption layer, and a gas barrier layer.
  • the obtained photosensitive element may be stored in the form of a sheet, or may be stored after being wound around a roll in a roll shape. When winding in a roll shape, it may be wound so that the support is on the outside.
  • the winding core include plastics such as polyethylene, polypropylene, polystyrene, polyvinyl chloride, and ABS resin (acrylonitrile-butadiene-styrene copolymer).
  • an end face separator may be installed from the viewpoint of end face protection, or a moisture-proof end face separator may be installed from the viewpoint of edge fusion resistance.
  • the packaging method may be a method of wrapping in a black sheet with low moisture permeability.
  • a resist pattern can be formed using the photosensitive resin composition or the photosensitive element.
  • the resist pattern forming method includes (i) a photosensitive resin layer forming step of forming a photosensitive resin layer on a substrate using the photosensitive resin composition or the photosensitive element, and (ii) ) An exposure step of irradiating a predetermined portion of the photosensitive resin layer with actinic rays to expose and cure the predetermined portion; and (iii) removing portions other than the predetermined portion of the photosensitive resin layer from the substrate. And a developing step of forming a resist pattern made of a cured product of the photosensitive resin composition on the substrate.
  • the photosensitive resin layer is formed on a board
  • a substrate circuit forming substrate
  • a conductor layer formed on the insulating layer can be used.
  • a method for forming the photosensitive resin layer on the substrate for example, a method in which the photosensitive resin composition is applied on the substrate and then dried, and the photosensitive resin layer in the photosensitive element described above is transferred onto the substrate. (Lamination) is mentioned.
  • photosensitive resin composition onto the substrate can be performed by a known method such as roll coating, comma coating, gravure coating, air knife coating, die coating, or bar coating.
  • the lamination of the photosensitive resin layer on the substrate is performed, for example, by removing the protective layer of the photosensitive element and then pressing the photosensitive resin layer on the substrate while heating the photosensitive resin layer of the photosensitive element. Is done.
  • the laminated body which consists of a board
  • Lamination conditions can be adjusted as needed. Lamination may be performed under reduced pressure from the viewpoint of further improving adhesion and followability.
  • the photosensitive resin layer and / or the substrate may be heated at the temperature of 70 to 130 ° C. during the pressure bonding.
  • the pressure bonding may be performed at a pressure of 0.1 to 1.0 MPa (1 to 10 kgf / cm 2 ). There are no particular restrictions on these conditions. If the photosensitive resin layer is heated to 70 to 130 ° C., it is not necessary to pre-heat the substrate in advance. In order to further improve the laminating property, the substrate may be heated in the above temperature range in advance.
  • Examples of the exposure method include a method of irradiating an image with active light through a negative or positive mask pattern called an artwork (mask exposure method).
  • a method of irradiating actinic rays in the form of an image by a direct drawing exposure method such as an LDI (Laser Direct Imaging) exposure method or a DLP (Digital Light Processing) exposure method may be employed.
  • LDI Laser Direct Imaging
  • DLP Digital Light Processing
  • a known light source can be used as the active light source.
  • active light sources include carbon arc lamps, mercury vapor arc lamps, high pressure mercury lamps, xenon lamps, gas lasers (such as argon lasers), solid state lasers (such as YAG lasers), and semiconductor lasers, such as ultraviolet rays and visible light. What emits effectively is used.
  • the wavelength of the actinic ray may be 340 to 430 nm or 350 to 420 nm from the viewpoint of obtaining the effect of the present embodiment more reliably.
  • development process In a development process, the resist pattern which consists of hardened
  • development is performed by a known development method using a developer corresponding to the photosensitive resin composition.
  • the developing method include a method using a dipping method, a paddle method, a spray method, brushing, slapping, scrubbing, rocking immersion, and the like. From the viewpoint of further improving the resolution, the high pressure spray method is most suitable. You may develop by combining these 2 or more types of methods.
  • the developer is appropriately selected according to the configuration of the photosensitive resin composition.
  • the developer include an alkaline aqueous solution and an organic solvent developer.
  • An alkaline aqueous solution is safe and stable when used as a developer, and has good operability.
  • Examples of the base of the alkaline aqueous solution include alkali hydroxides such as lithium, sodium, or potassium hydroxide; alkali carbonates such as lithium, sodium, potassium, or ammonium carbonate or bicarbonate; potassium phosphate, sodium phosphate Alkali metal phosphates such as sodium pyrophosphate and potassium pyrophosphate; borax (sodium tetraborate); sodium metasilicate; tetramethylammonium hydroxide; ethanolamine; ethylenediamine; diethylenetriamine; -Amino-2-hydroxymethyl-1,3-propanediol; 1,3-diamino-2-propanol; morpholine and the like are used.
  • Examples of the alkaline aqueous solution used for development include a dilute solution of 0.1 to 5% by mass of sodium carbonate, a dilute solution of 0.1 to 5% by mass of potassium carbonate, a dilute solution of 0.1 to 5% by mass of sodium hydroxide, It may be a dilute solution of 1 to 5% by mass sodium tetraborate.
  • the pH of the alkaline aqueous solution may be in the range of 9-11.
  • the temperature of the alkaline aqueous solution is adjusted according to the alkali developability of the photosensitive resin layer.
  • a surfactant, an antifoaming agent, a small amount of an organic solvent for promoting development, and the like may be mixed.
  • organic solvent used in the organic solvent developer examples include 1,1,1-trichloroethane, N-methylpyrrolidone, N, N-dimethylformamide, cyclohexanone, methyl isobutyl ketone and ⁇ -butyrolactone.
  • these organic solvents may be added with water in an amount of 1 to 20% by mass to form an organic solvent developer.
  • the photosensitive resin composition according to the present embodiment and the photosensitive element according to the present embodiment are suitably used for the manufacture of a structure (for example, a printed wiring board) for mounting a semiconductor element. It is preferably used for manufacturing a package substrate, and more preferably used for manufacturing a structure (a structure having a conductor circuit).
  • a structure a structure having a conductor circuit.
  • WLP Wafer Level Package
  • eWLB embedded Wafer Level Ball Grid Array
  • other board-less package rewiring methods can also be suitably used.
  • the size of the semiconductor element to be mounted is large, and it is particularly suitable for a printed wiring board for electrically connecting to tens of thousands of bumps arranged in an area array on the surface of the semiconductor element.
  • the structure according to the present embodiment is a structure in which an opening is provided in an insulating layer formed on the surface of a substrate having a conductor circuit, and a wiring portion connected to the conductor circuit is formed in the opening.
  • the photosensitive resin composition according to the present embodiment and the photosensitive element according to the present embodiment are provided with an opening in an insulating layer formed on the surface of a substrate having a conductor circuit, and connected to the conductor circuit. It can be used in a method for manufacturing a structure in which a wiring portion is formed in the opening.
  • the insulating layer is, for example, a thermosetting resin layer and / or a photosensitive resin layer.
  • the structure manufacturing method uses the photosensitive resin composition according to the present embodiment or the photosensitive element according to the present embodiment to form a first photosensitive material on a substrate so as to cover a conductor circuit.
  • a pattern exposing step for exposing from the curable resin layer and a predetermined portion of the pattern of the first photosensitive resin layer exposed from the thermosetting resin layer are removed, and an opening for exposing the conductor circuit is formed in the thermosetting resin layer.
  • the photosensitive resin composition which concerns on this embodiment, and the photosensitive element which concerns on this embodiment can be used for the manufacturing method of such a structure. That is, according to the present disclosure, the multilayer printed wiring board shown in FIG. 1 can be manufactured without using a laser.
  • a manufacturing method of the structure a manufacturing method described in Patent Document 5 may be used.
  • a manufacturing method described in Patent Document 5 may be used as the “substrate having a conductor circuit”, a flexible substrate or a rigid substrate may be used.
  • the “conductor circuit” can also be referred to as a “conductor pattern” or “wiring pattern”.
  • the shape of the opening is not particularly limited, and may be, for example, an ellipse, a polygon, an irregular shape, or other shapes in addition to a circle and a line. Note that when the line-shaped opening forming part is formed using the stripping solution, the stripping liquid penetrates more than when the opening forming part having a circular, elliptical, polygonal, or irregular shape is formed. It tends to be easy.
  • the multilayer printed wiring board which can be manufactured by this indication is equipped with the insulating layer formed so that a conductor circuit may be covered on a board
  • the insulating layer includes an opening formed so that at least a part of the conductor circuit on the substrate is exposed, and a conductor pattern can be formed in the opening.
  • various openings can be easily formed by patterning the first photosensitive resin layer in the first patterning step in accordance with the shape of the opening formed in the thermosetting resin layer. Can be formed. Also, in this method of manufacturing a structure (for example, a printed wiring board), unlike the case of forming openings with a laser, in addition to being able to form a plurality of openings at the same time, resin residues around the openings can be reduced. For this reason, even when the number of pins of the semiconductor element increases and a large number of fine openings need to be provided, a structure (eg, a printed wiring board) having excellent reliability can be efficiently manufactured. Further, even when an opening having a diameter of 30 ⁇ m or less is formed or a large opening having a diameter of 100 ⁇ m or more is formed, an opening having excellent insulation reliability can be more efficiently formed. it can.
  • a structure for example, a printed wiring board
  • thermosetting resin layer is heat-processed.
  • a part of the thermosetting resin layer after thermosetting is removed in the pattern exposure process, and the first photosensitive resin layer exposed from the thermosetting resin layer is removed in the opening forming process.
  • Examples of the method for removing a part of the thermosetting resin layer after thermosetting include mechanical polishing, plasma treatment, wet blasting, sand blasting, and chemical polishing.
  • the method for removing the first photosensitive resin layer exposed from the thermosetting resin layer include chemical treatment (also referred to as “desmear treatment”), plasma treatment, wet blasting, and sand blasting.
  • the method for removing a part of the thermosetting resin layer after the thermosetting may be mechanical polishing, and the method for removing the first photosensitive resin layer exposed from the thermosetting resin layer may be chemical treatment. .
  • the first photosensitive resin layer can be exposed more quickly, and residues around the opening can be more reliably reduced.
  • the residue around the opening can be more reliably reduced.
  • the method for removing a part of the thermosetting resin layer after the thermosetting and the method for removing the first photosensitive resin layer exposed from the thermosetting resin layer may be chemical treatment. .
  • the first photosensitive resin layer can be exposed more quickly, and residues around the opening can be more reliably reduced. Moreover, it can peel by using the aqueous solution which is stronger alkaline than the alkaline aqueous solution used for image development as a chemical solution used for a chemical solution process.
  • the strong alkaline aqueous solution include a sodium permanganate aqueous solution, a sodium hydroxide aqueous solution, and a potassium permanganate aqueous solution.
  • a developer composed of water or an alkaline aqueous solution and one or more organic solvents can be suitably used.
  • Examples of the base of the alkaline aqueous solution include tetramethylammonium hydroxide, ethanolamine, ethylenediamine, diethylenetriamine, 2-amino-2-hydroxymethyl-1,3-propanediol and the like.
  • Examples of the organic solvent used together include acetone, ethyl acetate, alkoxyethanol having an alkoxy group having 1 to 4 carbon atoms, ethyl alcohol, isopropyl alcohol, butyl alcohol, diethylene glycol monomethyl ether, and the like. It can be used alone or in combination of two or more bases. In addition, these chemical
  • medical solutions can be used individually or in combination of 2 or more types as a liquid mixture.
  • thermosetting may be performed in an inert gas atmosphere.
  • thermosetting in an inert gas atmosphere, copper oxidation on the surface of the conductor circuit can be suppressed in the thermosetting step.
  • the structure manufacturing method includes a seed layer forming step of forming a seed layer serving as a base of the wiring portion by an electroless plating method so as to cover at least a part of the thermosetting resin layer after the opening is formed.
  • a seed layer forming step of forming a seed layer serving as a base of the wiring portion by an electroless plating method so as to cover at least a part of the thermosetting resin layer after the opening is formed.
  • a seed layer removing step of removing the seed layer By forming the seed layer, the wiring part can be formed by electrolytic plating,
  • the thickness T 1 of the first photosensitive resin layer may be 2 to 50 ⁇ m.
  • the photosensitive resin composition used for forming the first photosensitive resin layer can be easily formed.
  • the thickness T1 of the first photosensitive resin layer is 50 ⁇ m or less, it becomes easy to form a fine pattern on the first photosensitive resin layer.
  • the thickness T 2 of the thermosetting resin layer may be 2 to 50 ⁇ m. If the thickness T 2 of the thermosetting resin layer is 2 ⁇ m or more, it becomes easier by forming a thermosetting resin composition used to form the thermosetting resin layer, the production of structures (e.g., printed circuit board) The film-like thermosetting resin composition used in the above can be easily produced. If the thickness T 2 of the thermosetting resin layer is 50 ⁇ m or less, it is easy to form a fine pattern in the thermosetting resin layer.
  • the structure according to the present embodiment is a structure (structure having a conductor circuit) manufactured by the above-described structure manufacturing method, and the diameter of the opening of the thermosetting resin layer is 30 ⁇ m or less. There may be.
  • the structure manufactured by the above-described manufacturing method can have fine openings in the insulating layer and can have excellent reliability.
  • the diameter of the opening of the thermosetting resin layer in the structure is 30 ⁇ m or less, it is suitable for mounting a semiconductor element having a large number of pins with tens of thousands to hundreds of thousands of pins. It will be.
  • thermosetting resin composition used in the above-described structure manufacturing method is not particularly limited as long as it can be cured by heat.
  • the thermosetting resin composition may be, for example, a resin composition containing at least one selected from the group consisting of an epoxy resin, a phenol resin, a cyanate ester resin, a polyamideimide resin, and a thermosetting polyimide resin.
  • the thermosetting resin composition may contain an inorganic filler having a maximum particle size of 5 ⁇ m or less and an average particle size of 1 ⁇ m or less in a state dispersed in the thermosetting resin composition.
  • thermosetting resin layer By forming a thermosetting resin layer using such a thermosetting resin composition, the surface of the opening formed in the thermosetting resin layer becomes smooth, and it becomes easy to form a seed layer on the opening.
  • the maximum particle size of the inorganic filler in a state dispersed in the thermosetting resin composition is one measured using a microtrack method or a nanotrack method, for example, a dynamic light scattering nanotrack particle size distribution.
  • binder polymer (A-1) A polymerizable monomer (monomer) obtained by mixing 54 g of methacrylic acid, 150 g of methyl methacrylate and 96 g of ethyl acrylate (mass ratio 18/50/32) and 2.5 g of azobisisobutyronitrile. The solution was designated as “Solution a”.
  • Solution b A solution obtained by dissolving 1.2 g of azobisisobutyronitrile in 150 g of a mixed solution (mass ratio 3: 2) of 100 g of methyl cellosolve and 50 g of toluene was designated as “Solution b”.
  • a flask equipped with a stirrer, reflux condenser, thermometer, dropping funnel and nitrogen gas introduction tube was charged with 300 g of a mixture of 180 g of methyl cellosolve and 120 g of toluene (mass ratio 3: 2), and nitrogen gas was introduced into the flask.
  • the mixture was heated with stirring while being blown, and the temperature was raised to 80 ° C.
  • the solution a was dropped into the mixed solution in the flask at a constant dropping rate over 4 hours, and then stirred at 80 ° C. for 2 hours.
  • the solution b was dropped into the solution in the flask at a constant dropping rate over 10 minutes, and then the solution in the flask was stirred at 80 ° C. for 3 hours.
  • the solution in the flask was heated to 90 ° C. over 30 minutes and stirred at 90 ° C. for 2 hours. Then, stirring was stopped and the solution was cooled to room temperature to obtain a solution of binder polymer (A-1).
  • room temperature means 25 ° C.
  • the nonvolatile content (solid content) of the binder polymer (A-1) was 44.6% by mass, the weight average molecular weight was 50000, and the acid value was 117 mgKOH / g.
  • x 10 ⁇ Vf ⁇ 56.1 / (Wp ⁇ I)
  • x represents an acid value (mgKOH / g)
  • Vf represents a titration amount (mL) of a 0.1N KOH aqueous solution
  • Wp represents a mass (g) of the measured resin solution
  • I Indicates the ratio (% by mass) of the non-volatile content in the measured resin solution.
  • Binder Polymers (A-2) and (A-3) As the polymerizable monomer (monomer), the binder polymer (A-2) was obtained in the same manner as that for obtaining a solution of the binder polymer (A-1) except that the materials shown in Table 1 were used in the mass ratio shown in Table 1. ) And (A-3) were obtained.
  • Binder polymer Binder polymers (A-1) to (A-3) synthesized as described above were used.
  • Sensitizing dye EAB 4,4′-bis (diethylamino) benzophenone (trade name, manufactured by Hodogaya Chemical Co., Ltd.)
  • a polyethylene film manufactured by Tamapoly Co., Ltd., trade name “NF-15” (protective layer) was laminated on the photosensitive resin layer, and a support film, a photosensitive resin layer, and a protective layer were laminated in order.
  • photosensitive element photosensitive elements according to Examples and Comparative Examples were obtained.
  • a copper clad laminate manufactured by Hitachi Chemical Co., Ltd., trade name “MCL-E-679FG” having a copper foil having a thickness of 18 ⁇ m adhered on both sides was prepared.
  • the thickness of the copper clad laminate was 400 ⁇ m.
  • the copper surface was roughened with a CZ treatment solution (trade name “MEC etch bond CZ-8100” manufactured by MEC Co., Ltd.). After heating this roughened copper substrate (hereinafter simply referred to as “substrate”) to 80 ° C., each of the photosensitive elements according to Examples and Comparative Examples was laminated on the copper surface of the substrate ( Layered).
  • Lamination was performed under conditions of a temperature of 120 ° C. and a lamination pressure of 0.39 MPa so that the photosensitive resin layer of each photosensitive element was in close contact with the copper surface of the substrate while removing the protective layer. Subsequently, it cooled until it became room temperature, and the laminated substrate A by which the photosensitive resin layer and the support film were laminated
  • the multilayer substrate A is divided into two regions, and a circular pattern having a diameter of 30 ⁇ m ⁇ , 40 ⁇ m ⁇ , and 50 ⁇ m ⁇ is arranged on a support film in one region at a pitch of 40 ⁇ m, 80 ⁇ m, and 100 ⁇ m, respectively.
  • a photo tool made of PET was placed.
  • the distance between the centers of two adjacent circular patterns is referred to as “pitch”.
  • a parallel light exposure machine (trade name “EXM-1201” manufactured by Oak Manufacturing Co., Ltd.) using a short arc UV lamp (trade name “AHD-5000R” manufactured by Oak Manufacturing Co., Ltd.) as a light source is used.
  • the photosensitive resin layer was exposed through a PET phototool and a support film with an exposure amount (energy amount) that allows the diameter of a 30 ⁇ m ⁇ circular pattern after development to be obtained as designed.
  • an ultraviolet illuminance meter (trade name “UV-350SN type” manufactured by Oak Manufacturing Co., Ltd.) using a 365 nm probe was used.
  • the support film was peeled off from the laminated substrate A to expose the photosensitive resin layer.
  • the unexposed part was removed by spraying 1 mass% sodium carbonate aqueous solution at 30 degreeC and 0.2 Mpa using the developing machine (made by HMS).
  • the development time was set to twice the shortest development time of each photosensitive resin composition.
  • the laminated substrate B was obtained by forming the cured film which consists of a hardened
  • the shortest development time was a value obtained by measurement as follows. First, the laminated substrate A was cut into a size of 30 mm ⁇ 30 mm to obtain a test piece.
  • spray development is performed at a pressure of 0.2 MPa using a 1% by mass sodium carbonate aqueous solution at 30 ° C., and the shortest time that can be visually confirmed that an unexposed portion of 1 mm or more has been removed. was set as the shortest development time.
  • thermosetting film type resin composition As a thermosetting resin composition used for forming a thermosetting resin layer (interlayer insulating layer) of a printed wiring board, 70 parts by mass of an epoxy resin, 30 parts by mass (solid content), and an inorganic filler component The solution of the thermosetting resin composition was prepared by mixing. In addition, the inorganic filler component was blended so as to be 30% by mass with respect to the resin content.
  • epoxy resin a biphenyl aralkyl type epoxy resin (manufactured by Nippon Kayaku Co., Ltd., trade name “NC-3000H”) was used.
  • a curing agent solution obtained as follows was used.
  • a volume of 2 L that can be heated and cooled 26.40 g of bis (4-aminophenyl) sulfone, and 2,2′- Bis [4- (4-maleimidophenoxy) phenyl] propane: 484.50 g, p-aminobenzoic acid: 29.10 g, and dimethylacetamide: 360.00 g were added and reacted at 140 ° C. for 5 hours.
  • a solution of a curing agent having a sulfone group in the molecular main chain and having an acidic substituent and an unsaturated N-substituted maleimide group was obtained.
  • the inorganic filler component a silica filler having an average particle diameter of 50 nm and silane coupling treatment with vinylsilane was used.
  • a dynamic light scattering nanotrack particle size distribution analyzer “UPA-EX150” manufactured by Nikkiso Co., Ltd.
  • a laser diffraction scattering type microtrack particle size distribution analyzer “MT-3100” manufactured by Nikkiso Co., Ltd.
  • the maximum particle size was confirmed to be 1 ⁇ m or less.
  • thermosetting resin composition obtained as described above is uniformly applied onto a 16 ⁇ m-thick polyethylene terephthalate film (G2-16, manufactured by Teijin Ltd., trade name) as a support layer. A resin composition layer was formed. Thereafter, the thermosetting resin composition layer was dried at 100 ° C. for about 10 minutes using a hot air convection dryer to obtain a film-like thermosetting resin composition. The film thickness of the film-like thermosetting resin composition was adjusted to 10 to 90 ⁇ m.
  • thermosetting resin composition layer a polyethylene film (manufactured by Tamapoly Co., Ltd., trade name “NF-15”) is provided on the surface opposite to the side in contact with the support layer. Bonding as a protective film, a thermosetting film type resin composition was obtained.
  • thermosetting resin layer was formed on the laminated substrate B using the obtained thermosetting film type resin composition. Specifically, first, only the protective film of the thermosetting film type resin composition made of the above thermosetting resin composition is peeled off, and heat is applied to both surfaces (on the photosensitive resin layer pattern and the conductor circuit) of the multilayer substrate B. A curable resin composition was placed. The thermosetting resin composition was laminated on the surface of the laminated substrate B using a press-type vacuum laminator (MVLP-500, manufactured by Meiki Seisakusho, trade name).
  • MVLP-500 press-type vacuum laminator
  • the press hot plate temperature was 80 ° C.
  • the evacuation time was 20 seconds
  • the lamination pressing time was 30 seconds
  • the atmospheric pressure was 4 kPa or less
  • the pressing pressure was 0.4 MPa.
  • the thermosetting resin layer was thermoset at a predetermined temperature and a predetermined time in a clean oven.
  • thermosetting resin layer was ground to form an exposed portion in the photosensitive resin layer pattern.
  • plasma treatment plasma ashing
  • the exposed portion of the photosensitive resin layer pattern is removed, and a via is formed by opening a part of the thermosetting resin layer and the photosensitive resin layer, thereby forming a printed wiring board.
  • the via opening (removability of the cylindrical resist) was evaluated based on the following criteria by observing vias having a diameter of 30 ⁇ m ⁇ , 40 ⁇ m ⁇ , and 50 ⁇ m ⁇ with an electron microscope (SEM). The evaluation results are shown in Tables 8 to 11.
  • C Residue derived from the photosensitive resin composition is generated at 50% or more of the volume in the via forming part (opening part).
  • An FPC board (trade name: F-30VC1, board thickness: 25 ⁇ m, copper thickness: 18 ⁇ m, manufactured by Nikkan Kogyo Co., Ltd.) was heated to 80 ° C., and the photosensitive elements according to Examples and Comparative Examples were formed on the copper surface.
  • the photosensitive resin composition layer and the support film were laminated at a speed of 1.5 m / min using a 110 ° C. heat roll while peeling off the protective film so that the photosensitive resin composition layer was opposed to the FPC substrate side.
  • the FPC board on which the photosensitive resin composition layer and the support film were laminated was used as a test piece for evaluating flexibility.
  • a parallel light exposure machine (trade name “EXM-1201” manufactured by Oak Manufacturing Co., Ltd.) using a short arc UV lamp (trade name “AHD-5000R” manufactured by Oak Manufacturing Co., Ltd.) as a light source is used for the above test piece.
  • the photosensitive resin composition layer was photocured by performing exposure with an energy amount of 20 steps in the number of remaining step steps after development of the 41 step tablet.
  • development was performed to obtain a flexibility evaluation substrate in which a resist pattern was laminated on the FPC substrate.
  • Flexibility was evaluated by a mandrel test.
  • the substrate for evaluation of flexibility was cut into a strip shape having a width of 2 cm and a length of 10 cm, and was rubbed back and forth 5 times at 180 ° to a cylindrical rod. Thereafter, the minimum diameter (mm) of the cylinder that could not be peeled between the FPC substrate and the resist pattern was determined. The smaller the diameter of the cylinder, the better the flexibility. The results are shown in Tables 8-11.
  • Adhesion was evaluated using the photosensitive resin compositions of Examples 2, 7, 12, and 14. As in the above (formation of photosensitive resin layer pattern), using a photo tool made of PET having a design in which circular patterns with diameters of 30 ⁇ m ⁇ , 40 ⁇ m ⁇ , and 50 ⁇ m ⁇ are arranged at pitches of 40 ⁇ m, 80 ⁇ m, and 100 ⁇ m, respectively, A columnar resist (also called a post) was formed. Observed with an electron microscope (SEM), the ratio of posts remaining after development (that is, post formability) was evaluated based on the following criteria as an index of adhesion. The results are shown in Table 12 and Table 13. A: 90% or more of the posts are formed over the entire opening of the mask design. B: The post is formed to be 50% or more and less than 90% of the entire opening of the mask design. C: The post is formed less than 50% of the entire opening of the mask design.
  • a printed wiring board was produced in the same manner as in the above evaluation except that the via diameter was changed to 100 ⁇ m, and the evaluation was performed in the same manner as described above. Furthermore, a printed wiring board was produced in the same manner as in the above evaluation except that the via diameter was changed to 200 ⁇ m, and the evaluation was performed in the same manner as described above. In any case, it was found that when the photosensitive resin compositions of Examples 1 to 14 were used, the opening property was good and the throughput was excellent even when the roughening time was reduced to one third.
  • DESCRIPTION OF SYMBOLS 100 Multilayer printed wiring board, 101 ... Copper clad laminated board, 102 ... Wiring pattern, 103 ... Interlayer insulation layer, 104 ... Opening, 105 ... Seed layer, 106 ... Wiring pattern, 107 ... Wiring pattern, 108 ... Solder resist.

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Abstract

A photosensitive resin composition containing a binder polymer, a photopolymerizable compound, and a photopolymerization initiator, wherein the photopolymerizable compound contains a compound represented by general formula (1), and a compound having one ethylenically unsaturated bond per molecule. (In formula (1), R11 represents a C1-20 alkylene group, a C1-10 cycloalkylene group, or a phenylene group. R12 and R13 each independently represent a hydrogen atom or a methyl group. X11 and X12 each independently represent an oxyalkylene group or polyoxyalkylene group containing at least one or more types selected from a group consisting of an oxyethylene group and an oxypropylene group. The total number of oxypropylene groups and oxyethylene groups contained in X11 and X12 is 12-80.)

Description

感光性樹脂組成物、感光性エレメント、レジストパターンの形成方法、及び、構造体の製造方法Photosensitive resin composition, photosensitive element, resist pattern forming method, and structure manufacturing method

 本開示は、感光性樹脂組成物、感光性エレメント、レジストパターンの形成方法、及び、構造体の製造方法に関する。 The present disclosure relates to a photosensitive resin composition, a photosensitive element, a resist pattern forming method, and a structure manufacturing method.

 導体回路を有する構造体の一つであるプリント配線基板の製造分野においては、エッチング処理又はめっき処理に用いられるレジスト材料として感光性樹脂組成物が広く知られている。 In the field of manufacturing a printed wiring board which is one of structures having conductor circuits, a photosensitive resin composition is widely known as a resist material used for etching treatment or plating treatment.

 プリント配線基板は、例えば、コア基板上に複数の配線層が形成されたものであり、コア基板となる銅張積層板と、各配線層間に設けられる層間絶縁材と、最表面に設けられるソルダーレジストとを備えている。プリント配線基板上には、通常、ダイボンディング材又はアンダーフィル材を介して半導体素子が実装される。また、必要に応じて、トランスファー封止材によって全面封止される場合、及び、放熱性の向上を目的とした金属キャップ(蓋)が装着される場合がある。近年、半導体装置の軽薄短小化は留まるところを知らず、半導体素子及び多層プリント配線基板の高密度化が進んでいる。また、半導体装置の上に半導体装置を積むパッケージ・オン・パッケージといった実装形態も盛んに行われており、今後、半導体装置の実装密度は一段と高くなると予想される。 A printed wiring board is, for example, a structure in which a plurality of wiring layers are formed on a core board, a copper clad laminate as a core board, an interlayer insulating material provided between each wiring layer, and a solder provided on the outermost surface. And a resist. A semiconductor element is usually mounted on the printed wiring board via a die bonding material or an underfill material. In addition, if necessary, the entire surface may be sealed with a transfer sealing material, and a metal cap (lid) for the purpose of improving heat dissipation may be attached. In recent years, semiconductor devices have become lighter and thinner, and the density of semiconductor elements and multilayer printed wiring boards has been increasing. Further, packaging forms such as a package-on-package in which a semiconductor device is stacked on a semiconductor device are actively performed, and it is expected that the mounting density of the semiconductor device will be further increased in the future.

 プリント配線基板の層間絶縁材には、上下の配線層を電気的に接続するためのビア(開口)を設ける必要がある。プリント配線基板上に実装されるフリップチップのピン数が増加すれば、そのピン数に対応する数の開口を設ける必要がある。しかしながら、従来のプリント配線基板では、実装密度が低く、また、実装する半導体素子のピン数も数千ピンから一万ピン前後の設計となっているため、小径で狭ピッチな開口を設ける必要がなかった。 It is necessary to provide vias (openings) for electrically connecting the upper and lower wiring layers in the interlayer insulating material of the printed wiring board. If the number of flip-chip pins mounted on the printed wiring board increases, it is necessary to provide a number of openings corresponding to the number of pins. However, the conventional printed wiring board has a low mounting density, and the number of pins of the semiconductor element to be mounted is designed from several thousand pins to around 10,000 pins, so it is necessary to provide openings with a small diameter and a narrow pitch. There wasn't.

 しかしながら、半導体素子の微細化が進展し、ピン数が数万ピンから数十万ピンに増加するに従って、プリント配線基板の層間絶縁材に形成する開口も半導体素子のピン数に合わせて狭小化する必要性が高まっている。最近では、例えば、図1に示す方法のように、熱硬化性樹脂材料を用いて、レーザにより開口を設けるプリント配線基板の開発が進められている(例えば、下記特許文献1~4参照)。 However, as miniaturization of semiconductor elements progresses and the number of pins increases from tens of thousands of pins to hundreds of thousands of pins, the openings formed in the interlayer insulating material of the printed wiring board are also narrowed in accordance with the number of pins of the semiconductor elements. There is a growing need. Recently, for example, as in the method shown in FIG. 1, development of a printed wiring board in which an opening is formed by a laser using a thermosetting resin material (for example, see Patent Documents 1 to 4 below).

 図1は、従来の多層プリント配線基板の製造方法を示す模式図である。図1(f)に示す多層プリント配線基板100は表面及び内部に配線パターンを有する。多層プリント配線基板100は、銅張積層板、層間絶縁材及び金属箔等を積層すると共にエッチング法又はセミアディティブ法によって配線パターンを適宜形成することによって得られる。 FIG. 1 is a schematic diagram showing a conventional method for producing a multilayer printed wiring board. The multilayer printed wiring board 100 shown in FIG. 1F has a wiring pattern on the surface and inside. The multilayer printed wiring board 100 is obtained by laminating a copper clad laminate, an interlayer insulating material, a metal foil, and the like and appropriately forming a wiring pattern by an etching method or a semi-additive method.

 多層プリント配線基板は、例えば、以下のようにして製造される。まず、表面に配線パターン102を有する銅張積層板101の両面に層間絶縁層103を形成する(図1(a)参照)。層間絶縁層103の形成方法としては、スクリーン印刷機又はロールコータを用いて熱硬化性樹脂組成物を印刷してもよいし、熱硬化性樹脂組成物からなるフィルムを予め準備し、ラミネータを用いてこのフィルムをプリント配線基板の表面に貼り付けることもできる。次いで、外部と電気的に接続することが必要な箇所に、YAGレーザ又は炭酸ガスレーザを用いて開口104を形成し、開口104周辺のスミア(残渣)をデスミア処理により除去する(図1(b)参照)。次に、無電解めっき法によりシード層105を形成する(図1(c)参照)。さらに、上記シード層105上に感光性樹脂組成物をラミネートして感光性樹脂組成物層を形成する(感光性樹脂組成物層形成工程)。そして、感光性樹脂組成物層の所定部分に活性光線を照射して露光部を硬化させる(露光工程)。その後、未露光部を除去(現像)することにより、感光性樹脂組成物の硬化物からなる感光性樹脂層のパターン(レジストパターン)106を形成する(現像工程、図1(d)参照)。次いで、電解めっき法により配線パターン(回路)107を形成する(回路形成工程)。そして、剥離液により感光性樹脂組成物の硬化物(感光性樹脂層のパターン)106を剥離除去する(剥離処理工程)。さらに、上記シード層105をエッチングにより除去する(図1(e)参照)。以上を繰り返し行い、最表面にソルダーレジスト108を形成することで多層プリント配線基板100を作製することができる(図1(f)参照)。このようにして得られた多層プリント配線基板100は、対応する箇所に半導体素子が実装され、電気的な接続を確保することが可能である。 The multilayer printed wiring board is manufactured as follows, for example. First, an interlayer insulating layer 103 is formed on both surfaces of a copper clad laminate 101 having a wiring pattern 102 on the surface (see FIG. 1A). As a method of forming the interlayer insulating layer 103, a thermosetting resin composition may be printed using a screen printer or a roll coater, or a film made of the thermosetting resin composition is prepared in advance, and a laminator is used. This film can also be attached to the surface of a printed wiring board. Next, an opening 104 is formed using a YAG laser or a carbon dioxide gas laser in a place that needs to be electrically connected to the outside, and smear (residue) around the opening 104 is removed by a desmear process (FIG. 1B). reference). Next, the seed layer 105 is formed by an electroless plating method (see FIG. 1C). Further, a photosensitive resin composition is laminated on the seed layer 105 to form a photosensitive resin composition layer (photosensitive resin composition layer forming step). Then, a predetermined portion of the photosensitive resin composition layer is irradiated with an actinic ray to cure the exposed portion (exposure step). Then, the pattern (resist pattern) 106 of the photosensitive resin layer which consists of the hardened | cured material of the photosensitive resin composition is formed by removing (developing) an unexposed part (development process, refer FIG.1 (d)). Next, a wiring pattern (circuit) 107 is formed by an electrolytic plating method (circuit formation step). And the hardened | cured material (pattern of the photosensitive resin layer) 106 of the photosensitive resin composition is peeled and removed with a peeling liquid (peeling process process). Further, the seed layer 105 is removed by etching (see FIG. 1E). The multilayer printed wiring board 100 can be manufactured by repeating the above and forming the solder resist 108 on the outermost surface (see FIG. 1F). In the multilayer printed wiring board 100 obtained in this way, semiconductor elements are mounted at corresponding locations, and electrical connection can be ensured.

 しかしながら、図1に示す方法で製造された多層プリント配線基板100では、レーザ等の新規な設備導入が必要であることに加え、ビアの直径が100μm以上の大きな開口(例えば、円柱状の開口)の場合は、レーザのショット回数の増加に伴ってスループットが低下すること、ビアの直径が60μm以下の微小な開口(例えば、円柱状の開口)の場合は、開口径に合わせて使用するレーザを使い分ける必要があること、特殊な形状を設けることが困難であること等の問題がある。また、レーザを用いて開口を形成する場合、各開口を一つずつ形成しなければならないため、多数の微細な開口を設ける必要がある場合に時間が掛かるといった問題、及び、開口部周辺に樹脂の残渣が残るため、残渣を除去しない限り、得られる多層プリント配線基板の信頼性が低下するといった問題もある。 However, in the multilayer printed wiring board 100 manufactured by the method shown in FIG. 1, in addition to the need to introduce new equipment such as a laser, a large opening having a via diameter of 100 μm or more (for example, a cylindrical opening) In this case, the throughput decreases as the number of laser shots increases, and in the case of a minute opening (for example, a cylindrical opening) having a via diameter of 60 μm or less, a laser to be used in accordance with the opening diameter is selected. There are problems such as the necessity of proper use and the difficulty of providing a special shape. In addition, when forming an opening using a laser, each opening must be formed one by one. Therefore, it takes time when it is necessary to provide a large number of fine openings, and a resin around the opening. Therefore, there is also a problem that the reliability of the obtained multilayer printed wiring board is lowered unless the residue is removed.

 そこで、上述した問題を解決するために、従来、種々の感光性樹脂組成物が検討されている(例えば、下記特許文献5、6参照)。このような技術では、導体回路を露出させる開口を形成するために、アルカリ性水溶液で膨潤する感光性樹脂組成物を用いて、除去されて開口が形成されることとなる開口形成部を有する感光性樹脂層を形成し、次いで、前記開口形成部をアルカリ性水溶液で膨潤剥離させることで除去し、開口を形成している。 Therefore, in order to solve the above-described problems, various photosensitive resin compositions have been conventionally studied (for example, see Patent Documents 5 and 6 below). In such a technique, a photosensitive resin composition that swells with an alkaline aqueous solution is used to form an opening that exposes a conductor circuit, and a photosensitive resin having an opening forming portion that is removed to form an opening. A resin layer is formed, and then the opening forming portion is removed by swelling and peeling with an alkaline aqueous solution to form an opening.

特開平08-279678号公報Japanese Patent Laid-Open No. 08-279678 特開平11-054913号公報Japanese Patent Laid-Open No. 11-054913 特開2001-217543号公報JP 2001-217543 A 特開2003-017848号公報Japanese Patent Laid-Open No. 2003-017848 国際公開第2013/054790号International Publication No. 2013/054790 特開平11-274727号公報Japanese Patent Laid-Open No. 11-274727

 しかしながら、上記特許文献5又は6に記載の技術に用いられる感光性樹脂組成物では、更に微細な開口(例えば、直径30μm以下の円柱状の開口)を形成する場合、微細な開口形成部へアルカリ性水溶液が浸透しづらいため、アルカリ性水溶液の膨潤剥離による開口形成部の除去が難しくなるという問題がある。 However, in the photosensitive resin composition used in the technique described in Patent Document 5 or 6, when a finer opening (for example, a cylindrical opening having a diameter of 30 μm or less) is formed, it is alkaline to the fine opening forming portion. Since the aqueous solution is difficult to permeate, there is a problem that it is difficult to remove the opening forming part by swelling and peeling of the alkaline aqueous solution.

 このように、開口が形成される樹脂層を得るための感光性樹脂組成物に対しては、微細な開口(例えば、直径30μm以下の開口)を形成する場合であっても開口性に優れることが求められている。 As described above, the photosensitive resin composition for obtaining the resin layer in which the opening is formed has excellent opening property even when a fine opening (for example, an opening having a diameter of 30 μm or less) is formed. Is required.

 本開示は、上記課題に鑑みてなされたものであり、微細な開口を形成する場合であっても開口性に優れる感光性樹脂組成物を提供することを目的とする。また、本開示は、前記感光性樹脂組成物を用いた感光性エレメント、レジストパターンの形成方法、及び、構造体の製造方法を提供することを目的とする。 The present disclosure has been made in view of the above problems, and an object of the present disclosure is to provide a photosensitive resin composition having excellent openability even when a fine opening is formed. Moreover, this indication aims at providing the formation method of the photosensitive element using the said photosensitive resin composition, the resist pattern, and the structure.

 本発明者らは、上記課題を解決するべく鋭意検討を重ねた結果、バインダーポリマーと、特定の光重合性化合物と、光重合開始剤とを組み合わせて用いることにより、開口性に優れる感光性樹脂組成物が得られることを見出した。 As a result of intensive studies to solve the above-mentioned problems, the present inventors have used a binder polymer, a specific photopolymerizable compound, and a photopolymerization initiator in combination, thereby providing a photosensitive resin having excellent opening properties. It was found that a composition was obtained.

 本開示の第1の実施形態に係る感光性樹脂組成物は、バインダーポリマーと、光重合性化合物と、光重合開始剤と、を含有し、前記光重合性化合物が、下記一般式(1)で表される化合物と、分子内に1つのエチレン性不飽和結合を有する化合物と、を含む。

Figure JPOXMLDOC01-appb-C000004
[式(1)中、R11は、炭素数1~20のアルキレン基、炭素数1~10のシクロアルキレン基、又は、フェニレン基を示し、R12及びR13は、各々独立に水素原子又はメチル基を示し、X11及びX12は、各々独立に、オキシエチレン基及びオキシプロピレン基からなる群より選ばれる少なくとも1種を含むオキシアルキレン基又はポリオキシアルキレン基を示し、X11及びX12に含まれるオキシエチレン基及びオキシプロピレン基の総数が12~80である。] The photosensitive resin composition according to the first embodiment of the present disclosure includes a binder polymer, a photopolymerizable compound, and a photopolymerization initiator, and the photopolymerizable compound is represented by the following general formula (1). And a compound having one ethylenically unsaturated bond in the molecule.
Figure JPOXMLDOC01-appb-C000004
[In the formula (1), R 11 represents an alkylene group having 1 to 20 carbon atoms, a cycloalkylene group having 1 to 10 carbon atoms, or a phenylene group, and R 12 and R 13 are each independently a hydrogen atom or Represents a methyl group, X 11 and X 12 each independently represent an oxyalkylene group or a polyoxyalkylene group containing at least one selected from the group consisting of an oxyethylene group and an oxypropylene group, and X 11 and X 12 The total number of oxyethylene groups and oxypropylene groups contained in is from 12 to 80. ]

 本開示の第2の実施形態に係る感光性樹脂組成物は、バインダーポリマーと、光重合性化合物と、光重合開始剤と、を含有し、前記光重合性化合物が、下記一般式(2)で表される化合物と、分子内に1つのエチレン性不飽和結合を有する化合物と、を含む。

Figure JPOXMLDOC01-appb-C000005
[式(2)中、R21、R22及びR23は、各々独立に炭素数1~20のアルキレン基を示し、R24、R25及びR26は、各々独立に水素原子又はメチル基を示し、X21、X22及びX23は、各々独立に、オキシエチレン基及びオキシプロピレン基からなる群より選ばれる少なくとも1種を含むオキシアルキレン基又はポリオキシアルキレン基を示し、X21、X22及びX23に含まれるオキシエチレン基及びオキシプロピレン基の総数が15~120である。] The photosensitive resin composition according to the second embodiment of the present disclosure contains a binder polymer, a photopolymerizable compound, and a photopolymerization initiator, and the photopolymerizable compound has the following general formula (2). And a compound having one ethylenically unsaturated bond in the molecule.
Figure JPOXMLDOC01-appb-C000005
[In the formula (2), R 21 , R 22 and R 23 each independently represents an alkylene group having 1 to 20 carbon atoms, and R 24 , R 25 and R 26 each independently represents a hydrogen atom or a methyl group. X 21 , X 22 and X 23 each independently represent an oxyalkylene group or a polyoxyalkylene group containing at least one selected from the group consisting of an oxyethylene group and an oxypropylene group, and X 21 , X 22 the total number of oxyethylene groups and oxypropylene groups contained in and X 23 is 15-120. ]

 本開示に係る感光性樹脂組成物は、微細な開口(例えば、直径30μm以下の円柱状の開口)を形成する場合であっても開口性(除去性)に優れる。本開示に係る感光性樹脂組成物は、例えば、感光性樹脂組成物由来の残渣の発生を抑制しつつ開口を形成することができる。本開示に係る感光性樹脂組成物によれば、開口性に優れるレジストパターンを得ることが可能であると共に、微細な開口を有し且つ優れた信頼性を有する構造体を充分に効率的に得ることができる。 The photosensitive resin composition according to the present disclosure is excellent in openability (removability) even when a fine opening (for example, a cylindrical opening having a diameter of 30 μm or less) is formed. For example, the photosensitive resin composition according to the present disclosure can form an opening while suppressing generation of a residue derived from the photosensitive resin composition. According to the photosensitive resin composition according to the present disclosure, it is possible to obtain a resist pattern having excellent opening properties, and to obtain a structure having fine openings and excellent reliability sufficiently efficiently. be able to.

 また、本開示に係る感光性樹脂組成物によれば、円柱状の開口を好適に形成できるだけでなく、感光性樹脂組成物由来の残渣の発生を抑制しつつ他の形状の開口(例えば、ライン状の導体パターンを得るためのライン状の開口)を形成することもできる。 In addition, according to the photosensitive resin composition according to the present disclosure, not only can a cylindrical opening be suitably formed, but also openings having other shapes (for example, lines) while suppressing generation of residues derived from the photosensitive resin composition. A line-shaped opening for obtaining a conductor pattern having a shape can also be formed.

 前記分子内に1つのエチレン性不飽和結合を有する化合物は、下記一般式(3)で表される化合物を含んでもよい。

Figure JPOXMLDOC01-appb-C000006
[式(3)中、R31は、炭素数1~5のアルキル基、ハロゲン原子又は水酸基を示し、R32は、水素原子又はメチル基を示し、R33は、水素原子、メチル基又はハロゲン化メチル基を示し、Aは、炭素数2~4のアルキレン基を示し、mは、1~4の整数を示し、nは、0~4の整数を示す。なお、nが2以上の場合、複数存在するR31は同一でも異なっていてもよい。] The compound having one ethylenically unsaturated bond in the molecule may include a compound represented by the following general formula (3).
Figure JPOXMLDOC01-appb-C000006
[In the formula (3), R 31 represents an alkyl group having 1 to 5 carbon atoms, a halogen atom or a hydroxyl group, R 32 represents a hydrogen atom or a methyl group, and R 33 represents a hydrogen atom, a methyl group or a halogen atom. A represents a methyl group, A represents an alkylene group having 2 to 4 carbon atoms, m represents an integer of 1 to 4, and n represents an integer of 0 to 4. When n is 2 or more, a plurality of R 31 may be the same or different. ]

 前記バインダーポリマーは、(メタ)アクリル酸アルキルエステルに由来する構造単位を有してもよい。 The binder polymer may have a structural unit derived from (meth) acrylic acid alkyl ester.

 前記バインダーポリマーの酸価は、60~250mgKOH/gであってもよい。前記バインダーポリマーの重量平均分子量は、10000~100000であってもよい。 The acid value of the binder polymer may be 60 to 250 mgKOH / g. The binder polymer may have a weight average molecular weight of 10,000 to 100,000.

 前記光重合開始剤は、2,4,5-トリアリールイミダゾール二量体を含んでもよい。 The photopolymerization initiator may contain a 2,4,5-triarylimidazole dimer.

 本開示に係る感光性樹脂組成物は、増感色素を更に含有していてもよい。 The photosensitive resin composition according to the present disclosure may further contain a sensitizing dye.

 本開示に係る感光性樹脂組成物は、水素供与体を更に含有していてもよい。 The photosensitive resin composition according to the present disclosure may further contain a hydrogen donor.

 本開示に係る感光性エレメントは、支持体と、本開示に係る感光性樹脂組成物を用いて前記支持体上に形成された感光性樹脂層と、を備える。 The photosensitive element according to the present disclosure includes a support and a photosensitive resin layer formed on the support using the photosensitive resin composition according to the present disclosure.

 本開示に係るレジストパターンの形成方法は、本開示に係る感光性樹脂組成物、又は、本開示に係る感光性エレメントを用いて感光性樹脂層を基板上に形成する工程と、前記感光性樹脂層の所定部分に活性光線を照射して前記所定部分を硬化させる露光工程と、前記感光性樹脂層の前記所定部分以外の部分を前記基板上から除去することにより、前記感光性樹脂組成物の硬化物からなるレジストパターンを前記基板上に形成する現像工程と、を備える。 A method of forming a resist pattern according to the present disclosure includes a step of forming a photosensitive resin layer on a substrate using the photosensitive resin composition according to the present disclosure or the photosensitive element according to the present disclosure, and the photosensitive resin An exposure step of irradiating a predetermined portion of the layer with actinic rays to cure the predetermined portion, and removing a portion other than the predetermined portion of the photosensitive resin layer from the substrate, And a developing step of forming a resist pattern made of a cured product on the substrate.

 本開示に係るレジストパターンの形成方法において、前記活性光線の波長は、340~430nmの範囲内であってもよい。 In the method for forming a resist pattern according to the present disclosure, the wavelength of the actinic ray may be in the range of 340 to 430 nm.

 本開示に係る構造体の製造方法は、導体回路を有する基板の表面に形成された絶縁層に開口が設けられると共に、前記導体回路に接続される配線部が前記開口に形成されてなる構造体の製造方法であって、本開示に係る感光性樹脂組成物、又は、本開示に係る感光性エレメントを用いて、導体回路を覆うように前記基板上に第1の感光性樹脂層を形成する感光性樹脂層形成工程と、前記第1の感光性樹脂層に露光処理及び現像処理を施してパターン化する第1のパターン化工程と、前記第1の感光性樹脂層のパターンを覆うように前記基板上に熱硬化性樹脂層を形成する熱硬化性樹脂層形成工程と、前記熱硬化性樹脂層の一部を除去して前記第1の感光性樹脂層のパターンの所定箇所を前記熱硬化性樹脂層から露出させるパターン露出工程と、前記熱硬化性樹脂層から露出した前記第1の感光性樹脂層のパターンの前記所定箇所を除去して、前記導体回路を露出させる開口を前記熱硬化性樹脂層に形成する開口形成工程と、を備える。本開示に係る構造体の製造方法によれば、微細な開口を有し且つ優れた信頼性を有する構造体を充分に効率的に製造することができる。 In the manufacturing method of a structure according to the present disclosure, an opening is provided in an insulating layer formed on a surface of a substrate having a conductor circuit, and a wiring portion connected to the conductor circuit is formed in the opening. A first photosensitive resin layer is formed on the substrate so as to cover a conductor circuit using the photosensitive resin composition according to the present disclosure or the photosensitive element according to the present disclosure. A photosensitive resin layer forming step, a first patterning step of patterning the first photosensitive resin layer by exposing and developing the first photosensitive resin layer, and covering the pattern of the first photosensitive resin layer A thermosetting resin layer forming step of forming a thermosetting resin layer on the substrate; and removing a portion of the thermosetting resin layer to place a predetermined portion of the pattern of the first photosensitive resin layer on the heat Pattern exposure process to expose from curable resin layer Forming an opening in the thermosetting resin layer by removing the predetermined portion of the pattern of the first photosensitive resin layer exposed from the thermosetting resin layer and exposing the conductor circuit; . According to the structure manufacturing method according to the present disclosure, a structure having a fine opening and excellent reliability can be manufactured sufficiently efficiently.

 本開示に係る構造体の製造方法は、前記熱硬化性樹脂層形成工程及び前記パターン露出工程の間の工程として、前記熱硬化性樹脂層を熱硬化する熱硬化工程を更に備えてもよい。 The structure manufacturing method according to the present disclosure may further include a thermosetting step of thermosetting the thermosetting resin layer as a step between the thermosetting resin layer forming step and the pattern exposing step.

 本開示に係る構造体の製造方法は、前記開口を形成した後の前記熱硬化性樹脂層の少なくとも一部を覆うように、無電解めっき法により前記配線部の下地となるシード層を形成するシード層形成工程と、前記シード層を覆うように第2の感光性樹脂層を形成後、前記第2の感光性樹脂層に露光処理及び現像処理を施してパターン化する第2のパターン化工程と、前記シード層の少なくとも一部を覆うように電解めっき法により前記配線部を形成後、前記第2の感光性樹脂層のパターンを剥離して前記配線部をパターン化する配線部パターン化工程と、前記配線部が形成されていない領域のシード層を除去するシード層除去工程と、を更に備えてもよい。 In the method for manufacturing a structure according to the present disclosure, a seed layer serving as a base of the wiring portion is formed by an electroless plating method so as to cover at least a part of the thermosetting resin layer after the opening is formed. Seed layer forming step and second patterning step of forming a second photosensitive resin layer so as to cover the seed layer, and then subjecting the second photosensitive resin layer to exposure processing and development processing to pattern the second photosensitive resin layer And a wiring part patterning step of patterning the wiring part by peeling the pattern of the second photosensitive resin layer after forming the wiring part by electrolytic plating so as to cover at least a part of the seed layer And a seed layer removing step of removing a seed layer in a region where the wiring portion is not formed.

 本開示によれば、微細な開口を形成する場合であっても開口性に優れる感光性樹脂組成物を提供することができる。また、本開示によれば、前記感光性樹脂組成物を用いた感光性エレメント、レジストパターンの形成方法、及び、構造体の製造方法を提供することができる。 According to the present disclosure, it is possible to provide a photosensitive resin composition having excellent opening properties even when a fine opening is formed. Moreover, according to this indication, the photosensitive element using the said photosensitive resin composition, the formation method of a resist pattern, and the manufacturing method of a structure can be provided.

従来の多層プリント配線基板の製造方法を示す模式図である。It is a schematic diagram which shows the manufacturing method of the conventional multilayer printed wiring board.

 以下、本開示を実施するための形態について詳細に説明する。ただし、本開示は以下の実施形態に限定されるものではない。 Hereinafter, modes for carrying out the present disclosure will be described in detail. However, the present disclosure is not limited to the following embodiment.

 なお、本明細書において、「(メタ)アクリル酸」とは、アクリル酸及びメタクリル酸の少なくとも一方を意味し、「(メタ)アクリレート」とは、アクリレート及びメタクリレートの少なくとも一方を意味する。「(ポリ)オキシアルキレン基」とは、オキシアルキレン基、及び、2以上のアルキレン基がエーテル結合で連結したポリオキシアルキレン基の少なくとも一方を意味する。「(ポリ)オキシエチレン基」とは、オキシエチレン基、及び、2以上のエチレン基がエーテル結合で連結したポリオキシエチレン基の少なくとも一方を意味する。「(ポリ)オキシプロピレン基」とは、オキシプロピレン基、及び、2以上のプロピレン基がエーテル結合で連結したポリオキシプロピレン基の少なくとも一方を意味する。「EO変性」とは、(ポリ)オキシエチレン基を有する化合物であることを意味し、「PO変性」とは、(ポリ)オキシプロピレン基を有する化合物であることを意味し、「EO・PO変性」とは、(ポリ)オキシエチレン基及び(ポリ)オキシプロピレン基の双方を有する化合物であることを意味する。なお、「オキシアルキレン基」とは、(-C2p-O-)で表される基(p:1以上の整数)であり、「オキシエチレン基」とは、(-C-O-)で表される基であり、「オキシプロピレン基」とは、(-C-O-)で表される基である。 In the present specification, “(meth) acrylic acid” means at least one of acrylic acid and methacrylic acid, and “(meth) acrylate” means at least one of acrylate and methacrylate. The “(poly) oxyalkylene group” means at least one of an oxyalkylene group and a polyoxyalkylene group in which two or more alkylene groups are linked by an ether bond. The “(poly) oxyethylene group” means at least one of an oxyethylene group and a polyoxyethylene group in which two or more ethylene groups are connected by an ether bond. The “(poly) oxypropylene group” means at least one of an oxypropylene group and a polyoxypropylene group in which two or more propylene groups are connected by an ether bond. “EO-modified” means a compound having a (poly) oxyethylene group, “PO-modified” means a compound having a (poly) oxypropylene group, and “EO · PO” “Modified” means a compound having both a (poly) oxyethylene group and a (poly) oxypropylene group. The “oxyalkylene group” is a group represented by (—C p H 2p —O—) (p: an integer of 1 or more), and the “oxyethylene group” is (—C 2 H 4 And —oxypropylene group ”is a group represented by (—C 3 H 6 —O—).

 本明細書において、「工程」との語は、独立した工程だけではなく、他の工程と明確に区別できない場合であってもその工程の所期の目的が達成されれば、本用語に含まれる。 In this specification, the term “process” is not limited to an independent process, and is included in this term if the intended purpose of the process is achieved even when it cannot be clearly distinguished from other processes. It is.

 「~」を用いて示された数値範囲は、「~」の前後に記載される数値をそれぞれ最小値及び最大値として含む範囲を示す。組成物中の各成分の含有量は、組成物中に各成分に該当する物質が複数存在する場合、特に断らない限り、組成物中に存在する当該複数の物質の合計量を意味する。 The numerical range indicated by using “˜” indicates a range including the numerical values described before and after “˜” as the minimum value and the maximum value, respectively. The content of each component in the composition means the total amount of the plurality of substances present in the composition unless there is a specific notice when there are a plurality of substances corresponding to each component in the composition.

 「層」との語は、平面図として観察したときに、全面に形成されている形状の構造に加え、一部に形成されている形状の構造も包含される。 The term “layer” includes not only a structure formed on the entire surface but also a structure formed on a part when observed as a plan view.

 「積層」との語は、層を積み重ねることを示し、二以上の層が結合されていてもよく、二以上の層が脱着可能であってもよい。 The term “laminated” indicates that the layers are stacked, and two or more layers may be combined, or two or more layers may be detachable.

<感光性樹脂組成物>
 本実施形態(第1の実施形態及び第2の実施形態)に係る感光性樹脂組成物は、(A)バインダーポリマー(以下「(A)成分」ともいう。)と、(B)光重合性化合物(以下「(B)成分」ともいう。)と、(C)光重合開始剤(以下「(C)成分」ともいう。)と、を含有する。第1の実施形態に係る感光性樹脂組成物において、(B)成分は、下記一般式(1)で表される化合物と、分子内に1つのエチレン性不飽和結合を有する化合物と、を含む。第2の実施形態に係る感光性樹脂組成物において、(B)成分は、下記一般式(2)で表される化合物と、分子内に1つのエチレン性不飽和結合を有する化合物と、を含む。本実施形態において、(B)成分は、下記一般式(1)で表される化合物、及び、下記一般式(2)で表される化合物の両方を含んでいてもよい。すなわち、本実施形態に係る感光性樹脂組成物において、(B)成分は、下記一般式(1)で表される化合物、及び、下記一般式(2)で表される化合物からなる群より選ばれる少なくとも1種と、分子内に1つのエチレン性不飽和結合を有する化合物と、を含んでいてもよい。本実施形態に係る感光性樹脂組成物は、必要に応じて、その他の成分を更に含有していてもよい。
<Photosensitive resin composition>
The photosensitive resin composition according to the present embodiment (the first embodiment and the second embodiment) includes (A) a binder polymer (hereinafter also referred to as “component (A)”), and (B) photopolymerizability. A compound (hereinafter also referred to as “component (B)”) and (C) a photopolymerization initiator (hereinafter also referred to as “component (C)”). In the photosensitive resin composition according to the first embodiment, the component (B) includes a compound represented by the following general formula (1) and a compound having one ethylenically unsaturated bond in the molecule. . In the photosensitive resin composition according to the second embodiment, the component (B) includes a compound represented by the following general formula (2) and a compound having one ethylenically unsaturated bond in the molecule. . In the present embodiment, the component (B) may include both a compound represented by the following general formula (1) and a compound represented by the following general formula (2). That is, in the photosensitive resin composition according to this embodiment, the component (B) is selected from the group consisting of a compound represented by the following general formula (1) and a compound represented by the following general formula (2). And at least one compound having one ethylenically unsaturated bond in the molecule may be included. The photosensitive resin composition according to the present embodiment may further contain other components as necessary.

Figure JPOXMLDOC01-appb-C000007
[式(1)中、R11は、炭素数1~20のアルキレン基、炭素数1~10のシクロアルキレン基、又は、フェニレン基を示し、R12及びR13は、各々独立に水素原子又はメチル基を示し、X11及びX12は、各々独立に、オキシエチレン基及びオキシプロピレン基からなる群より選ばれる少なくとも1種を含む(ポリ)オキシアルキレン基(オキシアルキレン基又はポリオキシアルキレン基)を示し、X11及びX12に含まれるオキシエチレン基及びオキシプロピレン基の総数(分子内の総数)が12~80である。オキシエチレン基及びオキシプロピレン基の双方が存在する場合、オキシエチレン基及びオキシプロピレン基は、ランダムに存在してもよく、ブロックを形成してもよい。]
Figure JPOXMLDOC01-appb-C000007
[In the formula (1), R 11 represents an alkylene group having 1 to 20 carbon atoms, a cycloalkylene group having 1 to 10 carbon atoms, or a phenylene group, and R 12 and R 13 are each independently a hydrogen atom or A methyl group, wherein X 11 and X 12 each independently comprise at least one selected from the group consisting of an oxyethylene group and an oxypropylene group (poly) oxyalkylene group (oxyalkylene group or polyoxyalkylene group) The total number of oxyethylene groups and oxypropylene groups contained in X 11 and X 12 (total number in the molecule) is 12-80. When both an oxyethylene group and an oxypropylene group are present, the oxyethylene group and the oxypropylene group may be present randomly or may form a block. ]

Figure JPOXMLDOC01-appb-C000008
[式(2)中、R21、R22及びR23は、各々独立に炭素数1~20のアルキレン基を示し、R24、R25及びR26は、各々独立に水素原子又はメチル基を示し、X21、X22及びX23は、各々独立に、オキシエチレン基及びオキシプロピレン基からなる群より選ばれる少なくとも1種を含む(ポリ)オキシアルキレン基(オキシアルキレン基又はポリオキシアルキレン基)を示し、X21、X22及びX23に含まれるオキシエチレン基及びオキシプロピレン基の総数(分子内の総数)が15~120である。オキシエチレン基及びオキシプロピレン基の双方が存在する場合、オキシエチレン基及びオキシプロピレン基は、ランダムに存在してもよく、ブロックを形成してもよい。]
Figure JPOXMLDOC01-appb-C000008
[In the formula (2), R 21 , R 22 and R 23 each independently represents an alkylene group having 1 to 20 carbon atoms, and R 24 , R 25 and R 26 each independently represents a hydrogen atom or a methyl group. X 21 , X 22 and X 23 are each independently a (poly) oxyalkylene group (oxyalkylene group or polyoxyalkylene group) containing at least one selected from the group consisting of an oxyethylene group and an oxypropylene group The total number of oxyethylene groups and oxypropylene groups contained in X 21 , X 22 and X 23 (total number in the molecule) is 15 to 120. When both an oxyethylene group and an oxypropylene group are present, the oxyethylene group and the oxypropylene group may be present randomly or may form a block. ]

((A):バインダーポリマー)
 まず、バインダーポリマーについて説明する。
((A): Binder polymer)
First, the binder polymer will be described.

 バインダーポリマーとしては、特に限定されないが、現像性を更に向上させる観点から、アルカリ性水溶液に可溶であってもよい。(A)成分は、後述する重合性単量体に由来する構造単位を有していてもよく、例えば、後述する重合性単量体をラジカル重合させることにより製造できる。 The binder polymer is not particularly limited, but may be soluble in an alkaline aqueous solution from the viewpoint of further improving developability. The component (A) may have a structural unit derived from a polymerizable monomer described later, and can be produced, for example, by radical polymerization of a polymerizable monomer described later.

 重合性単量体(モノマー)としては、例えば、(メタ)アクリル酸;(メタ)アクリル酸アルキルエステル、(メタ)アクリル酸シクロアルキルエステル、(メタ)アクリル酸ベンジル、(メタ)アクリル酸ベンジル誘導体、(メタ)アクリル酸フルフリル、(メタ)アクリル酸テトラヒドロフルフリル、(メタ)アクリル酸イソボルニル、(メタ)アクリル酸アダマンチル、(メタ)アクリル酸ジシクロペンタニル、(メタ)アクリル酸ジメチルアミノエチル、(メタ)アクリル酸ジエチルアミノエチル、(メタ)アクリル酸グリシジル、2,2,2-トリフルオロエチル(メタ)アクリレート、2,2,3,3-テトラフルオロプロピル(メタ)アクリレート、α-ブロモ(メタ)アクリル酸、α-クロル(メタ)アクリル酸、β-フリル(メタ)アクリル酸、β-スチリル(メタ)アクリル酸等の(メタ)アクリル酸エステル;スチレン;ビニルトルエン、α-メチルスチレン等のα-位又は芳香族環において置換されている化合物等のスチレン誘導体;ジアセトンアクリルアミド等のアクリルアミド;アクリロニトリル;ビニル-n-ブチルエーテル等のビニルアルコールのエステル類;マレイン酸;マレイン酸無水物;マレイン酸モノメチル、マレイン酸モノエチル、マレイン酸モノイソプロピル等のマレイン酸モノエステル;フマル酸;ケイ皮酸;α-シアノケイ皮酸;イタコン酸;クロトン酸;プロピオール酸が挙げられる。重合性単量体は、単独で又は2種類以上を任意に組み合わせて用いることができる。 Examples of the polymerizable monomer (monomer) include (meth) acrylic acid; (meth) acrylic acid alkyl ester, (meth) acrylic acid cycloalkyl ester, (meth) acrylic acid benzyl, and (meth) acrylic acid benzyl derivatives. , Furfuryl (meth) acrylate, tetrahydrofurfuryl (meth) acrylate, isobornyl (meth) acrylate, adamantyl (meth) acrylate, dicyclopentanyl (meth) acrylate, dimethylaminoethyl (meth) acrylate, Diethylaminoethyl (meth) acrylate, glycidyl (meth) acrylate, 2,2,2-trifluoroethyl (meth) acrylate, 2,2,3,3-tetrafluoropropyl (meth) acrylate, α-bromo (meta ) Acrylic acid, α-Chlor (meth) acrylic acid, β-free (Meth) acrylic acid, (meth) acrylic acid esters such as β-styryl (meth) acrylic acid; styrene; styrene such as compounds substituted at the α-position or aromatic ring such as vinyltoluene and α-methylstyrene Derivatives; Acrylamides such as diacetone acrylamide; Acrylonitrile; Esters of vinyl alcohol such as vinyl-n-butyl ether; Maleic acid; Maleic anhydride; Maleic monoesters such as monomethyl maleate, monoethyl maleate, monoisopropyl maleate Fumaric acid; cinnamic acid; α-cyanocinnamic acid; itaconic acid; crotonic acid; propiolic acid. A polymerizable monomer can be used individually or in combination of 2 or more types.

 (A)成分は、導体回路の露出及び開口の形成の際にアルカリ性水溶液による感光性樹脂層の開口性が更に向上する観点から、(メタ)アクリル酸アルキルエステルに由来する構造単位を有してもよい。例えば、(A)成分は、(メタ)アクリル酸アルキルエステルをラジカル重合させることにより得られるものであってもよい。 The component (A) has a structural unit derived from a (meth) acrylic acid alkyl ester from the viewpoint of further improving the opening of the photosensitive resin layer with an alkaline aqueous solution when the conductor circuit is exposed and the opening is formed. Also good. For example, the component (A) may be obtained by radical polymerization of an alkyl (meth) acrylate.

 (メタ)アクリル酸アルキルエステルとしては、例えば、(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸プロピル、(メタ)アクリル酸ブチル、(メタ)アクリル酸ペンチル、(メタ)アクリル酸ヘキシル、(メタ)アクリル酸ヘプチル、(メタ)アクリル酸オクチル、(メタ)アクリル酸2-エチルヘキシル、(メタ)アクリル酸ノニル、(メタ)アクリル酸デシル、(メタ)アクリル酸ウンデシル及び(メタ)アクリル酸ドデシルが挙げられる。(メタ)アクリル酸アルキルエステルは、単独で又は2種類以上を任意に組み合わせて用いることができる。 Examples of the (meth) acrylic acid alkyl ester include, for example, methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, pentyl (meth) acrylate, (meth) Hexyl acrylate, heptyl (meth) acrylate, octyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, nonyl (meth) acrylate, decyl (meth) acrylate, undecyl (meth) acrylate and (meth) ) Dodecyl acrylate. The (meth) acrylic acid alkyl ester can be used alone or in combination of two or more.

 (A)成分が(メタ)アクリル酸アルキルエステルに由来する構造単位を有する場合、当該構造単位の含有量は、密着性及び開口性に更に優れる観点から、(A)成分を構成する構造単位の固形分全質量を基準として、30~85質量%であってもよく、40~80質量%であってもよく、50~75質量%であってもよい。この含有量は、密着性に更に優れる観点から、30質量%以上であってもよく、40質量%以上であってもよく、50質量%以上であってもよい。また、この含有量は、開口性に更に優れる観点から、85質量%以下であってもよく、80質量%以下であってもよく、75質量%以下であってもよい。 In the case where the component (A) has a structural unit derived from a (meth) acrylic acid alkyl ester, the content of the structural unit is that of the structural unit constituting the component (A) from the viewpoint of further excellent adhesion and openability. It may be 30 to 85% by mass, 40 to 80% by mass, or 50 to 75% by mass based on the total solid content. This content may be 30% by mass or more, 40% by mass or more, or 50% by mass or more from the viewpoint of further improving the adhesion. Moreover, this content may be 85 mass% or less, 80 mass% or less, or 75 mass% or less from the viewpoint of further improving the openability.

 (A)成分が(メタ)アクリル酸に由来する構造単位を有する場合、当該構造単位の含有量は、密着性及び開口性に更に優れる観点から、(A)成分を構成する構造単位の固形分全質量を基準として、5~80質量%であってもよく、10~70質量%であってもよく、15~60質量%であってもよい。この含有量は、現像性及び開口性に更に優れる観点から、5質量%以上であってもよく、10質量%以上であってもよく、15質量%以上であってもよい。また、この含有量は、密着性に更に優れる観点から、80質量%以下であってもよく、70質量%以下であってもよく、60質量%以下であってもよい。 When the component (A) has a structural unit derived from (meth) acrylic acid, the content of the structural unit is the solid content of the structural unit constituting the component (A) from the viewpoint of further improving adhesion and openability. It may be 5 to 80% by mass, 10 to 70% by mass, or 15 to 60% by mass based on the total mass. This content may be 5% by mass or more, 10% by mass or more, or 15% by mass or more from the viewpoint of further improving developability and openability. Moreover, this content may be 80 mass% or less, 70 mass% or less, and 60 mass% or less from a viewpoint which is further excellent in adhesiveness.

 (A)成分は、開口性及び密着性が更に向上する観点から、(メタ)アクリル酸ベンジル又はその誘導体に由来する構造単位を有してもよい。(A)成分が(メタ)アクリル酸ベンジル又はその誘導体に由来する構造単位を有する場合、当該構造単位の含有量は、(A)成分を構成する構造単位の固形分全質量を基準として、5~60質量%であってもよく、10~55質量%であってもよく、20~50質量%であってもよい。この含有量は、密着性に更に優れる観点から、5質量%以上であってもよく、10質量%以上であってもよく、20質量%以上であってもよい。また、この含有量は、開口性に更に優れる観点から、60質量%以下であってもよく、55質量%以下であってもよく、50質量%以下であってもよい。 The component (A) may have a structural unit derived from benzyl (meth) acrylate or a derivative thereof from the viewpoint of further improving the opening and adhesion. When the component (A) has a structural unit derived from benzyl (meth) acrylate or a derivative thereof, the content of the structural unit is 5 based on the total solid mass of the structural unit constituting the component (A). It may be ˜60% by mass, 10 to 55% by mass, or 20 to 50% by mass. This content may be 5% by mass or more, 10% by mass or more, or 20% by mass or more from the viewpoint of further excellent adhesion. Moreover, this content may be 60 mass% or less, 55 mass% or less, and 50 mass% or less from a viewpoint which is further excellent in opening property.

 (A)成分の酸価は、現像性及び耐現像液性に更に優れる観点から、60~250mgKOH/gであってもよく、100~250mgKOH/gであってもよく、100~230mgKOH/gであってもよく、130~230mgKOH/gであってもよい。なお、溶剤現像を行う場合は、(メタ)アクリル酸等のカルボキシル基を有する重合性単量体(モノマー)を少量に調整してもよい。(A)成分の酸価は、後述する実施例の測定方法を参考に測定することができる。 The acid value of the component (A) may be 60 to 250 mgKOH / g, 100 to 250 mgKOH / g, or 100 to 230 mgKOH / g from the viewpoint of further improving developability and developer resistance. It may be 130 to 230 mg KOH / g. In addition, when performing solvent image development, you may adjust the polymerizable monomer (monomer) which has carboxyl groups, such as (meth) acrylic acid, to a small quantity. (A) The acid value of a component can be measured with reference to the measuring method of the Example mentioned later.

 (A)成分の重量平均分子量(Mw)は、ゲルパーミエーションクロマトグラフィー(GPC)により測定(標準ポリスチレンを用いた検量線により換算)した場合、現像性及び耐現像液性に更に優れる観点から、10000~100000であってもよく、20000~80000であってもよく、25000~70000であってもよい。(A)成分の重量平均分子量は、現像性に更に優れる観点から、100000以下であってもよく、80000以下であってもよく、70000以下であってもよい。(A)成分の重量平均分子量は、耐現像液性に更に優れる観点から、10000以上であってもよく、20000以上であってもよく、25000以上であってもよい。なお、重量平均分子量は、後述する実施例の測定方法を参考に測定することができる。 When the weight average molecular weight (Mw) of the component (A) is measured by gel permeation chromatography (GPC) (converted by a calibration curve using standard polystyrene), from the viewpoint of further improving developability and developer resistance, It may be 10,000 to 100,000, may be 20,000 to 80,000, and may be 25,000 to 70,000. The weight average molecular weight of the component (A) may be 100,000 or less, 80000 or less, or 70000 or less from the viewpoint of further improving developability. The weight average molecular weight of the component (A) may be 10,000 or more, 20000 or more, or 25000 or more from the viewpoint of further improving the developer resistance. In addition, a weight average molecular weight can be measured with reference to the measuring method of the Example mentioned later.

 (A)成分としては、1種類のバインダーポリマーを単独で使用してもよく、2種類以上のバインダーポリマーを任意に組み合わせて使用してもよい。2種類以上を組み合わせて使用する場合のバインダーポリマーとしては、例えば、異なる共重合成分からなる2種類以上のバインダーポリマー(異なるモノマー単位を共重合成分として含むバインダーポリマー)、異なる重量平均分子量の2種類以上のバインダーポリマー、及び、異なる分散度の2種類以上のバインダーポリマーが挙げられる。また、特開平11-327137号公報に記載のマルチモード分子量分布を有するポリマーを使用することもできる。 As the component (A), one type of binder polymer may be used alone, or two or more types of binder polymers may be used in any combination. As a binder polymer in the case of using two or more types in combination, for example, two or more types of binder polymers comprising different copolymer components (binder polymers containing different monomer units as copolymer components), two types having different weight average molecular weights The above binder polymers and two or more types of binder polymers having different dispersities can be mentioned. A polymer having a multimode molecular weight distribution described in JP-A No. 11-327137 can also be used.

 (A)成分の含有量は、フィルム形成性、感度及び密着性に更に優れる観点から、(A)成分及び(B)成分の総量100質量部に対して、下記の範囲であってもよい。(A)成分の含有量は、30質量部以上であってもよく、40質量部以上であってもよく、50質量部以上であってもよい。(A)成分の含有量は、70質量部以下であってもよく、65質量部以下であってもよい。これらの観点から、(A)成分の含有量は、30~70質量部であってもよく、40~70質量部であってもよく、50~65質量部であってもよい。 The content of the component (A) may be in the following range with respect to 100 parts by mass of the total amount of the component (A) and the component (B), from the viewpoint of further excellent film formability, sensitivity, and adhesion. The content of the component (A) may be 30 parts by mass or more, 40 parts by mass or more, or 50 parts by mass or more. (A) 70 mass parts or less may be sufficient as content of a component, and 65 mass parts or less may be sufficient as it. From these viewpoints, the content of the component (A) may be 30 to 70 parts by mass, 40 to 70 parts by mass, or 50 to 65 parts by mass.

((B):光重合性化合物)
 次に、光重合性化合物について説明する。
((B): Photopolymerizable compound)
Next, the photopolymerizable compound will be described.

 第1の実施形態に係る感光性樹脂組成物は、(B)成分として、官能基あたりのオキシエチレン基及びオキシプロピレン基の総構造単位数が6~40であるウレタンジ(メタ)アクリレート、及び、分子内に1つ(1つのみ)のエチレン性不飽和結合を有する化合物を含有する。ここでいう、官能基とは、(メタ)アクリロイル基のことを意味する。 In the photosensitive resin composition according to the first embodiment, as component (B), urethane di (meth) acrylate having a total number of structural units of oxyethylene groups and oxypropylene groups per functional group of 6 to 40, and Contains compounds with one (only one) ethylenically unsaturated bond in the molecule. As used herein, the functional group means a (meth) acryloyl group.

 ウレタンジ(メタ)アクリレートは、上記一般式(1)で表される化合物を含む。第1の実施形態に係る感光性樹脂組成物が、一般式(1)で表される化合物、及び、分子内に1つのエチレン性不飽和結合を有する化合物を含有することによって、導体回路の露出及び開口(例えば、アルカリ性水溶液により感光性樹脂層に形成される開口)の形成の際に開口性を向上させることができる。 Urethane di (meth) acrylate contains a compound represented by the above general formula (1). The photosensitive resin composition according to the first embodiment contains a compound represented by the general formula (1) and a compound having one ethylenically unsaturated bond in the molecule, thereby exposing the conductor circuit. In addition, the opening property can be improved when forming an opening (for example, an opening formed in the photosensitive resin layer with an alkaline aqueous solution).

 一般式(1)において、X11及びX12は、各々独立に、オキシエチレン基及びオキシプロピレン基からなる態様であってもよく、オキシエチレン基及びオキシプロピレン基以外のオキシアルキレン基を含む態様であってもよい。オキシエチレン基及びオキシプロピレン基以外のオキシアルキレン基としては、オキシブチレン基等が挙げられる。オキシエチレン基及びオキシプロピレン基以外のオキシアルキレン基が存在する場合、当該オキシアルキレン基と、オキシエチレン基及び/又はオキシプロピレン基とは、ランダムに存在してもよく、ブロックを形成してもよい。 In the general formula (1), X 11 and X 12 may be independently composed of an oxyethylene group and an oxypropylene group, and include an oxyalkylene group other than the oxyethylene group and the oxypropylene group. There may be. Examples of oxyalkylene groups other than oxyethylene groups and oxypropylene groups include oxybutylene groups. When an oxyalkylene group other than an oxyethylene group and an oxypropylene group is present, the oxyalkylene group and the oxyethylene group and / or oxypropylene group may be present randomly or may form a block. .

 一般式(1)で表される化合物は、例えば、下記一般式(1a)で表される化合物であってもよい。 The compound represented by the general formula (1) may be, for example, a compound represented by the following general formula (1a).

Figure JPOXMLDOC01-appb-C000009
[式(1a)中、R11は、式(1)と同様に、炭素数1~20のアルキレン基、炭素数1~10のシクロアルキレン基、又は、フェニレン基を示し、R12及びR13は、式(1)と同様に、各々独立に水素原子又はメチル基を示し、AO及びBOは、各々独立にオキシエチレン基又はオキシプロピレン基を示し、(AO)a1、(BO)b1、(AO)c1及び(BO)d1は、各々(ポリ)オキシエチレン基又は(ポリ)オキシプロピレン基を示す。オキシエチレン基及びオキシプロピレン基の双方が存在する場合、オキシエチレン基及びオキシプロピレン基は、ランダムに存在してもよく、ブロックを形成してもよい。a1、b1、c1及びd1は、対応する構造単位の構造単位数を示し、a1、b1、c1及びd1は、単一の分子においては整数値を示し、複数種の分子の集合体としては平均値である有理数を示す。以下、構造単位の構造単位数については同様である。a1+b1+c1+d1は、12~80である。a1、b1、c1及びd1は、各々独立に0~80の数値を採り得る。]
Figure JPOXMLDOC01-appb-C000009
[In Formula (1a), R 11 represents an alkylene group having 1 to 20 carbon atoms, a cycloalkylene group having 1 to 10 carbon atoms, or a phenylene group, as in Formula (1), and R 12 and R 13 Are each independently a hydrogen atom or a methyl group, and A 1 O and B 1 O are each independently an oxyethylene group or an oxypropylene group, and (A 1 O) a1 , (B 1 O) b1 , (A 1 O) c1 and (B 1 O) d1 each represent a (poly) oxyethylene group or a (poly) oxypropylene group. When both an oxyethylene group and an oxypropylene group are present, the oxyethylene group and the oxypropylene group may be present randomly or may form a block. a1, b1, c1 and d1 represent the number of structural units of the corresponding structural unit, a1, b1, c1 and d1 represent an integer value in a single molecule, and averaged as an aggregate of a plurality of types of molecules. Indicates a rational number that is a value. Hereinafter, the same applies to the number of structural units. a1 + b1 + c1 + d1 is 12 to 80. a1, b1, c1 and d1 can each independently take a numerical value of 0 to 80. ]

 一般式(1)及び一般式(1a)において、R11は、密着性を更に良好にする観点から、炭素数2~18のアルキレン基、炭素数3~8のシクロアルキレン基、又は、フェニレン基であってもよく、炭素数1~15のアルキレン基、炭素数1~7のシクロアルキレン基、又は、フェニレン基であってもよく、炭素数2~10のアルキレン基、炭素数3~6のシクロアルキレン基、又は、フェニレン基であってもよい。R12及びR13は、密着性を更に向上させる観点から、メチル基であってもよい。a1+b1+c1+d1は、現像性、開口性及び屈曲性を更に良好にする観点から、12~70であってもよく、12~60であってもよい。 In the general formula (1) and the general formula (1a), R 11 represents an alkylene group having 2 to 18 carbon atoms, a cycloalkylene group having 3 to 8 carbon atoms, or a phenylene group from the viewpoint of further improving the adhesion. It may be an alkylene group having 1 to 15 carbon atoms, a cycloalkylene group having 1 to 7 carbon atoms, or a phenylene group, an alkylene group having 2 to 10 carbon atoms, or 3 to 6 carbon atoms. It may be a cycloalkylene group or a phenylene group. R 12 and R 13 may be a methyl group from the viewpoint of further improving the adhesion. a1 + b1 + c1 + d1 may be 12 to 70 or 12 to 60 from the viewpoint of further improving developability, openability and flexibility.

 ここで、屈曲性について説明する。厚さ0.5mm以下の薄い基板上にレジストパターンを形成する場合、基板のたわみ等によってレジストパターンが基板から剥がれると、その後の工程で回路(銅配線等)パターンのショート原因となる。そのため、形成されるレジストパターンは、優れた屈曲性を有していることが望ましい。これらの特性が乏しい場合、レジストパターンに欠けが生じやすくなり、その後の工程で回路(銅配線等)パターンのショート原因となる。 Here, the flexibility will be described. When a resist pattern is formed on a thin substrate having a thickness of 0.5 mm or less, if the resist pattern is peeled off from the substrate due to substrate deflection or the like, a short circuit of a circuit (copper wiring or the like) pattern occurs in the subsequent process. Therefore, it is desirable that the resist pattern to be formed has excellent flexibility. If these characteristics are poor, the resist pattern is likely to be chipped, which causes a short circuit of a circuit (copper wiring, etc.) pattern in the subsequent process.

 一般式(1)又は一般式(1a)で表される化合物としては、例えば、下記式(A)で表される化合物(UA-13(新中村化学工業株式会社製、商品名):(EO)(PO)変性ウレタンジメタクリレート(エチレンオキサイド平均2mol、プロピレンオキサイド平均18mol付加物))が商業的に入手可能である。一般式(1)又は一般式(1a)で表される化合物は、単独で又は2種類以上を任意に組み合わせて使用することができる。 Examples of the compound represented by the general formula (1) or (1a) include a compound represented by the following formula (A) (UA-13 (trade name, manufactured by Shin-Nakamura Chemical Co., Ltd.): (EO ) (PO) -modified urethane dimethacrylate (ethylene oxide average 2 mol, propylene oxide average 18 mol adduct)) is commercially available. The compound represented by General formula (1) or General formula (1a) can be used individually or in combination of 2 or more types.

Figure JPOXMLDOC01-appb-C000010
Figure JPOXMLDOC01-appb-C000010

 第2の実施形態に係る感光性樹脂組成物は、(B)成分として、官能基あたりのオキシエチレン基及びオキシプロピレン基の総構造単位数が5~40であるイソシアヌレート誘導トリ(メタ)アクリレート、及び、分子内に1つ(1つのみ)のエチレン性不飽和結合を有する化合物を含有する。ここでいう、官能基とは、(メタ)アクリロイル基のことを意味する。 The photosensitive resin composition according to the second embodiment includes an isocyanurate-derived tri (meth) acrylate having 5 to 40 total structural units of oxyethylene groups and oxypropylene groups per functional group as the component (B). And a compound having one (only one) ethylenically unsaturated bond in the molecule. As used herein, the functional group means a (meth) acryloyl group.

 イソシアヌレート誘導トリ(メタ)アクリレートは、上記一般式(2)で表される化合物を含む。なお、イソシアヌレート誘導トリ(メタ)アクリレートとは、イソシアヌレート由来の骨格を有するトリ(メタ)アクリレートともいえる。第2の実施形態に係る感光性樹脂組成物が、一般式(2)で表される化合物、及び、分子内に1つのエチレン性不飽和結合を有する化合物を含有することによって、導体回路の露出及び開口(例えば、アルカリ性水溶液により感光性樹脂層に形成される開口)の形成の際に開口性を向上させることができる。 Isocyanurate-derived tri (meth) acrylate contains a compound represented by the above general formula (2). The isocyanurate-derived tri (meth) acrylate can be said to be a tri (meth) acrylate having a skeleton derived from isocyanurate. The photosensitive resin composition according to the second embodiment contains a compound represented by the general formula (2) and a compound having one ethylenically unsaturated bond in the molecule, thereby exposing the conductor circuit. In addition, the opening property can be improved when forming an opening (for example, an opening formed in the photosensitive resin layer with an alkaline aqueous solution).

 一般式(2)において、X21、X22及びX23は、各々独立に、オキシエチレン基及びオキシプロピレン基からなる態様であってもよく、オキシエチレン基及びオキシプロピレン基以外のオキシアルキレン基を含む態様であってもよい。オキシエチレン基及びオキシプロピレン基以外のオキシアルキレン基としては、オキシブチレン基等が挙げられる。オキシエチレン基及びオキシプロピレン基以外のオキシアルキレン基が存在する場合、当該オキシアルキレン基と、オキシエチレン基及び/又はオキシプロピレン基とは、ランダムに存在してもよく、ブロックを形成してもよい。 In the general formula (2), X 21 , X 22 and X 23 may each independently be an oxyethylene group and an oxypropylene group, and may represent an oxyalkylene group other than the oxyethylene group and the oxypropylene group. It may be an aspect including. Examples of oxyalkylene groups other than oxyethylene groups and oxypropylene groups include oxybutylene groups. When an oxyalkylene group other than an oxyethylene group and an oxypropylene group is present, the oxyalkylene group and the oxyethylene group and / or oxypropylene group may be present randomly or may form a block. .

 一般式(2)で表される化合物は、例えば、下記一般式(2a)で表される化合物であってもよい。 The compound represented by the general formula (2) may be, for example, a compound represented by the following general formula (2a).

Figure JPOXMLDOC01-appb-C000011
[式(2a)中、R21、R22及びR23は、各々独立に炭素数1~20のアルキレン基を示し、R21、R22及びR23は、無置換であってもよく、置換されていてもよく、当該置換基は、互いに同一であっても異なっていてもよく、R24、R25及びR26は、各々独立に水素原子又はメチル基を示し、AO及びBOは、各々独立にオキシエチレン基又はオキシプロピレン基を示し、(AO)a2、(BO)b2、(AO)c2、(BO)d2、(AO)e2及び(BO)f2は、各々(ポリ)オキシエチレン基又は(ポリ)オキシプロピレン基を示す。オキシエチレン基及びオキシプロピレン基の双方が存在する場合、オキシエチレン基及びオキシプロピレン基は、ランダムに存在してもよく、ブロックを形成してもよい。a2、b2、c2、d2、e2及びf2は、対応する構造単位の構造単位数を示し、a2、b2、c2、d2、e2及びf2は、単一の分子においては整数値を示し、複数種の分子の集合体としては平均値である有理数を示す。以下、構造単位の構造単位数については同様である。a2+b2+c2+d2+e2+f2は、15~120である。a2、b2、c2、d2、e2及びf2は、各々独立に0~120の数値を採り得る。]
Figure JPOXMLDOC01-appb-C000011
[In Formula (2a), R 21 , R 22 and R 23 each independently represents an alkylene group having 1 to 20 carbon atoms, and R 21 , R 22 and R 23 may be unsubstituted or substituted. The substituents may be the same as or different from each other, and R 24 , R 25 and R 26 each independently represent a hydrogen atom or a methyl group, and A 2 O and B 2 O each independently represent an oxyethylene group or an oxypropylene group, (a 2 O) a2, (B 2 O) b2, (a 2 O) c2, (B 2 O) d2, (a 2 O) e2 And (B 2 O) f2 each represents a (poly) oxyethylene group or a (poly) oxypropylene group. When both an oxyethylene group and an oxypropylene group are present, the oxyethylene group and the oxypropylene group may be present randomly or may form a block. a2, b2, c2, d2, e2 and f2 represent the number of structural units of the corresponding structural unit, a2, b2, c2, d2, e2 and f2 represent integer values in a single molecule, A rational number that is an average value is shown as an assembly of molecules. Hereinafter, the same applies to the number of structural units. a2 + b2 + c2 + d2 + e2 + f2 is 15 to 120. a2, b2, c2, d2, e2, and f2 can each independently take a value of 0 to 120. ]

 一般式(2)及び一般式(2a)において、R21、R22及びR23は、密着性を更に良好にする観点から、炭素数2~18のアルキレン基であってもよく、炭素数2~15のアルキレン基であってもよく、炭素数2~10のアルキレン基であってもよい。R24、R25及びR26は、密着性を更に向上させる観点から、メチル基であってもよい。a2+b2+c2+d2+e2+f2は、現像性、開口性及び屈曲性を更に良好にする観点から、15~100であってもよく、15~90であってもよい。 In the general formula (2) and the general formula (2a), R 21 , R 22 and R 23 may be an alkylene group having 2 to 18 carbon atoms from the viewpoint of further improving the adhesiveness. It may be an alkylene group having 15 to 15 or an alkylene group having 2 to 10 carbon atoms. R 24 , R 25 and R 26 may be a methyl group from the viewpoint of further improving the adhesion. a2 + b2 + c2 + d2 + e2 + f2 may be 15 to 100 or 15 to 90 from the viewpoint of further improving developability, openability and flexibility.

 一般式(2)又は一般式(2a)で表される化合物としては、例えば、下記式(B)で表される化合物(UA-7100(新中村化学工業株式会社製、商品名):(EO)変性イソシアヌレート誘導トリメタクリレート(エチレンオキサイド平均27mol付加物))が商業的に入手可能である。一般式(2)又は一般式(2a)で表される化合物は、単独で又は2種類以上を任意に組み合わせて使用することができる。 Examples of the compound represented by the general formula (2) or the general formula (2a) include a compound represented by the following formula (B) (UA-7100 (trade name, manufactured by Shin-Nakamura Chemical Co., Ltd.): (EO ) Modified isocyanurate-derived trimethacrylate (ethylene oxide average 27 mol adduct)) is commercially available. The compounds represented by general formula (2) or general formula (2a) can be used alone or in combination of two or more.

Figure JPOXMLDOC01-appb-C000012
Figure JPOXMLDOC01-appb-C000012

 本実施形態に係る感光性樹脂組成物において、一般式(1)で表される化合物、及び、一般式(2)で表される化合物からなる群より選ばれる少なくとも一種の含有量(合計量)は、開口性に更に優れる観点から、(B)成分100質量部に対して、下記の範囲であってもよい。前記含有量は、10質量部以上であってもよく、20質量部以上であってもよく、30質量部以上であってもよく、50質量部以上であってもよい。前記含有量は、100質量部未満であり、95質量部以下であってもよく、90質量部以下であってもよく、85質量部以下であってもよい。これらの観点から、前記含有量は、10質量部以上100質量部未満であってもよく、20質量部以上100質量部未満であってもよく、30質量部以上100質量部未満であってもよく、20~95質量部であってもよく、30~90質量部であってもよく、50~85質量部であってもよい。 In the photosensitive resin composition according to the present embodiment, at least one content (total amount) selected from the group consisting of the compound represented by the general formula (1) and the compound represented by the general formula (2). May be in the following range with respect to 100 parts by mass of component (B) from the viewpoint of further improving the opening property. The content may be 10 parts by mass or more, 20 parts by mass or more, 30 parts by mass or more, or 50 parts by mass or more. The content is less than 100 parts by mass, may be 95 parts by mass or less, may be 90 parts by mass or less, and may be 85 parts by mass or less. From these viewpoints, the content may be 10 parts by mass or more and less than 100 parts by mass, may be 20 parts by mass or more and less than 100 parts by mass, or may be 30 parts by mass or more and less than 100 parts by mass. It may be 20 to 95 parts by mass, 30 to 90 parts by mass, or 50 to 85 parts by mass.

 第1の実施形態に係る感光性樹脂組成物において、一般式(1)で表される化合物の含有量は、開口性に更に優れる観点から、(B)成分100質量部に対して、下記の範囲であってもよい。一般式(1)で表される化合物の含有量は、10質量部以上であってもよく、20質量部以上であってもよく、30質量部以上であってもよく、50質量部以上であってもよい。一般式(1)で表される化合物の含有量は、100質量部未満であり、95質量部以下であってもよく、90質量部以下であってもよく、85質量部以下であってもよい。これらの観点から、一般式(1)で表される化合物の含有量は、10質量部以上100質量部未満であってもよく、20質量部以上100質量部未満であってもよく、30質量部以上100質量部未満であってもよく、20~95質量部であってもよく、30~90質量部であってもよく、50~85質量部であってもよい。 In the photosensitive resin composition which concerns on 1st Embodiment, content of the compound represented by General formula (1) is the following from a viewpoint which is further excellent in opening property with respect to 100 mass parts of (B) component. It may be a range. The content of the compound represented by the general formula (1) may be 10 parts by mass or more, 20 parts by mass or more, 30 parts by mass or more, and 50 parts by mass or more. There may be. The content of the compound represented by the general formula (1) is less than 100 parts by mass, may be 95 parts by mass or less, may be 90 parts by mass or less, or may be 85 parts by mass or less. Good. From these viewpoints, the content of the compound represented by the general formula (1) may be 10 parts by mass or more and less than 100 parts by mass, 20 parts by mass or more and less than 100 parts by mass, or 30 parts by mass. Or more, less than 100 parts by weight, 20 to 95 parts by weight, 30 to 90 parts by weight, or 50 to 85 parts by weight.

 第2の実施形態に係る感光性樹脂組成物において、一般式(2)で表される化合物の含有量は、開口性に更に優れる観点から、(B)成分100質量部に対して、下記の範囲であってもよい。一般式(2)で表される化合物の含有量は、10質量部以上であってもよく、20質量部以上であってもよく、30質量部以上であってもよく、50質量部以上であってもよい。一般式(2)で表される化合物の含有量は、100質量部未満であり、95質量部以下であってもよく、90質量部以下であってもよく、85質量部以下であってもよい。これらの観点から、一般式(2)で表される化合物の含有量は、10質量部以上100質量部未満であってもよく、20質量部以上100質量部未満であってもよく、30質量部以上100質量部未満であってもよく、20~95質量部であってもよく、30~90質量部であってもよく、50~85質量部であってもよい。 In the photosensitive resin composition which concerns on 2nd Embodiment, content of the compound represented by General formula (2) is the following from a viewpoint which is further excellent in opening property with respect to 100 mass parts of (B) component. It may be a range. The content of the compound represented by the general formula (2) may be 10 parts by mass or more, 20 parts by mass or more, 30 parts by mass or more, and 50 parts by mass or more. There may be. The content of the compound represented by the general formula (2) is less than 100 parts by mass, may be 95 parts by mass or less, may be 90 parts by mass or less, and may be 85 parts by mass or less. Good. From these viewpoints, the content of the compound represented by the general formula (2) may be 10 parts by mass or more and less than 100 parts by mass, or 20 parts by mass or more and less than 100 parts by mass, or 30 parts by mass. Or more, less than 100 parts by weight, 20 to 95 parts by weight, 30 to 90 parts by weight, or 50 to 85 parts by weight.

 分子内に1つのエチレン性不飽和結合を有する化合物としては、例えば、フマル酸系化合物が挙げられる。分子内に1つのエチレン性不飽和結合を有する化合物は、単独で又は2種類以上を組み合わせて用いることができる。 Examples of the compound having one ethylenically unsaturated bond in the molecule include fumaric acid compounds. The compounds having one ethylenically unsaturated bond in the molecule can be used alone or in combination of two or more.

 分子内に1つのエチレン性不飽和結合を有する化合物は、密着性が更に優れる観点から、下記一般式(3)で表される化合物を含んでもよい。 The compound having one ethylenically unsaturated bond in the molecule may contain a compound represented by the following general formula (3) from the viewpoint of further excellent adhesion.

Figure JPOXMLDOC01-appb-C000013
[式(3)中、R31は、炭素数1~5のアルキル基、ハロゲン原子又は水酸基を示し、R32は、水素原子又はメチル基を示し、R33は、水素原子、メチル基又はハロゲン化メチル基を示し、Aは、炭素数2~4のアルキレン基を示し、mは、1~4の整数を示し、nは、0~4の整数を示す。なお、nが2以上の場合、複数存在するR31は同一でも異なっていてもよい。]
Figure JPOXMLDOC01-appb-C000013
[In the formula (3), R 31 represents an alkyl group having 1 to 5 carbon atoms, a halogen atom or a hydroxyl group, R 32 represents a hydrogen atom or a methyl group, and R 33 represents a hydrogen atom, a methyl group or a halogen atom. A represents a methyl group, A represents an alkylene group having 2 to 4 carbon atoms, m represents an integer of 1 to 4, and n represents an integer of 0 to 4. When n is 2 or more, a plurality of R 31 may be the same or different. ]

 一般式(3)において、R32は、密着性を更に向上させる観点から、メチル基であってもよい。R33は、入手のしやすさの観点から、ハロゲン化メチル基であってもよい。Aは、密着性を更に向上させる観点から、プロピレン基であってもよく、現像性を更に向上させる観点から、エチレン基であってもよい。mは、密着性を更に向上させる観点から、1であってもよい。nは、現像性を更に向上させる観点から、0又は1であってもよく、0であってもよい。 In the general formula (3), R 32 may be a methyl group from the viewpoint of further improving the adhesion. R 33 may be a methyl halide group from the viewpoint of availability. A may be a propylene group from the viewpoint of further improving adhesion, and may be an ethylene group from the viewpoint of further improving developability. m may be 1 from the viewpoint of further improving the adhesion. n may be 0, 1 or 0 from the viewpoint of further improving developability.

 一般式(3)で表される商業的に入手可能な化合物としては、FA-MECH(日立化成株式会社製、γ-クロロ-β-ヒドロキシプロピル-β’-メタクリロイルオキシエチル-o-フタレート)等が挙げられる。 Commercially available compounds represented by the general formula (3) include FA-MECH (manufactured by Hitachi Chemical Co., Ltd., γ-chloro-β-hydroxypropyl-β'-methacryloyloxyethyl-o-phthalate), etc. Is mentioned.

 一般式(3)で表される化合物以外の、分子内に1つのエチレン性不飽和結合を有する商業的に入手可能な化合物としては、M-114(東亞合成株式会社製、4-ノルマルノニルフェノキシオクタエチレンオキシアクリレート)等が挙げられる。 Other than the compound represented by the general formula (3), commercially available compounds having one ethylenically unsaturated bond in the molecule include M-114 (manufactured by Toagosei Co., Ltd., 4-normalnonylphenoxy). Octaethyleneoxyacrylate) and the like.

 分子内に1つのエチレン性不飽和結合を有する化合物の含有量は、開口性に更に優れる観点から、(B)成分100質量部に対して、下記の範囲であってもよい。分子内に1つのエチレン性不飽和結合を有する化合物の含有量は、0質量部より大きく、5質量部以上であってもよく、10質量部以上であってもよく、15質量部以上であってもよい。分子内に1つのエチレン性不飽和結合を有する化合物の含有量は、90質量部以下であってもよく、80質量部以下であってもよく、70質量部以下であってもよく、50質量部以下であってもよい。これらの観点から、分子内に1つのエチレン性不飽和結合を有する化合物の含有量は、0質量部を超え90質量部以下であってもよく、5~80質量部であってもよく、10~70質量部であってもよく、15~50質量部であってもよい。 The content of the compound having one ethylenically unsaturated bond in the molecule may be in the following range with respect to 100 parts by mass of the component (B) from the viewpoint of further improving the opening property. The content of the compound having one ethylenically unsaturated bond in the molecule is larger than 0 part by mass, 5 parts by mass or more, 10 parts by mass or more, and 15 parts by mass or more. May be. The content of the compound having one ethylenically unsaturated bond in the molecule may be 90 parts by mass or less, 80 parts by mass or less, 70 parts by mass or less, and 50 parts by mass. Or less. From these viewpoints, the content of the compound having one ethylenically unsaturated bond in the molecule may be more than 0 parts by mass and 90 parts by mass or less, or 5 to 80 parts by mass. It may be up to 70 parts by mass, or 15 to 50 parts by mass.

 (B)成分は、一般式(1)で表される化合物、一般式(2)で表される化合物、及び、分子内に1つのエチレン性不飽和結合を有する化合物以外の他の光重合性化合物を含むことができ、光架橋が可能なものであれば特に制限はなく使用することができる。(B)成分は、エチレン性不飽和結合を有する化合物(一般式(1)で表される化合物、一般式(2)で表される化合物、及び、分子内に1つのエチレン性不飽和結合を有する化合物を除く)を含むことができる。エチレン性不飽和結合を有する化合物としては、分子内に2つのエチレン性不飽和結合を有する化合物、分子内に3つのエチレン性不飽和結合を有する化合物等が挙げられる。一般式(1)で表される化合物、一般式(2)で表される化合物、及び、分子内に1つのエチレン性不飽和結合を有する化合物以外の他の光重合性化合物は、単独で又は2種類以上を組み合わせて用いることができる。 Component (B) is a photopolymerizable compound other than the compound represented by the general formula (1), the compound represented by the general formula (2), and a compound having one ethylenically unsaturated bond in the molecule. If it can contain a compound and can be photocrosslinked, it can be used without any particular limitation. Component (B) is a compound having an ethylenically unsaturated bond (a compound represented by general formula (1), a compound represented by general formula (2), and one ethylenically unsaturated bond in the molecule. Excluding compounds having). As a compound which has an ethylenically unsaturated bond, the compound which has two ethylenically unsaturated bonds in a molecule | numerator, the compound which has three ethylenically unsaturated bonds in a molecule | numerator, etc. are mentioned. The photopolymerizable compound other than the compound represented by the general formula (1), the compound represented by the general formula (2), and the compound having one ethylenically unsaturated bond in the molecule may be used alone or Two or more types can be used in combination.

 分子内に2つのエチレン性不飽和結合を有する化合物としては、例えば、一般式(1)で表される化合物以外のEO変性ウレタンジ(メタ)アクリレート、ビスフェノール型ジ(メタ)アクリレート、ポリエチレングリコールジ(メタ)アクリレート、ポリプロピレングリコールジ(メタ)アクリレート、ポリブチレングリコールジ(メタ)アクリレート、2,2-ビス(4-(メタクリロキシポリエトキシ)フェニル)プロパン、及び、2,2-ビス(4-(メタクリロキシポリエトキシポリプロポキシ)フェニル)プロパンが挙げられる。分子内に2つのエチレン性不飽和結合を有する化合物は、単独で又は2種類以上を組み合わせて用いることができる。 Examples of the compound having two ethylenically unsaturated bonds in the molecule include EO-modified urethane di (meth) acrylate other than the compound represented by the general formula (1), bisphenol type di (meth) acrylate, polyethylene glycol di ( (Meth) acrylate, polypropylene glycol di (meth) acrylate, polybutylene glycol di (meth) acrylate, 2,2-bis (4- (methacryloxypolyethoxy) phenyl) propane, and 2,2-bis (4- ( Methacryloxypolyethoxypolypropoxy) phenyl) propane. The compounds having two ethylenically unsaturated bonds in the molecule can be used alone or in combination of two or more.

 分子内に3つのエチレン性不飽和結合を有する化合物としては、例えば、一般式(2)で表される化合物以外のEO変性イソシアヌレート誘導トリ(メタ)アクリレート、一般式(2)で表される化合物以外のPO変性イソシアヌレート誘導トリ(メタ)アクリレート、一般式(2)で表される化合物以外のEO・PO変性イソシアヌレート誘導トリ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、EO変性トリメチロールプロパントリ(メタ)アクリレート、PO変性トリメチロールプロパントリ(メタ)アクリレート、EO・PO変性トリメチロールプロパントリ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、EO変性ペンタエリスリトールトリ(メタ)アクリレート、PO変性ペンタエリスリトールトリ(メタ)アクリレート、EO・PO変性ペンタエリスリトールトリ(メタ)アクリレート、テトラメチロールメタントリ(メタ)アクリレート、EO変性テトラメチロールメタントリ(メタ)アクリレート、PO変性テトラメチロールメタントリ(メタ)アクリレート、及び、EO・PO変性テトラメチロールメタントリ(メタ)アクリレートが挙げられる。中でも、商業的に入手可能なものとしては、A-TMM-3(新中村化学工業株式会社製、テトラメチロールメタントリアクリレート)、TMPT21E、TMPT30E(日立化成株式会社製、EO変性トリメチロールプロパントリメタクリレート)等が挙げられる。分子内に3つのエチレン性不飽和結合を有する化合物は、単独で又は2種類以上を組み合わせて用いることができる。 Examples of the compound having three ethylenically unsaturated bonds in the molecule include EO-modified isocyanurate-derived tri (meth) acrylate other than the compound represented by the general formula (2), and the general formula (2). Non-compound PO-modified isocyanurate-derived tri (meth) acrylate, EO / PO-modified isocyanurate-derived tri (meth) acrylate other than the compound represented by formula (2), trimethylolpropane tri (meth) acrylate, EO-modified Trimethylolpropane tri (meth) acrylate, PO-modified trimethylolpropane tri (meth) acrylate, EO / PO-modified trimethylolpropane tri (meth) acrylate, pentaerythritol tri (meth) acrylate, EO-modified pentaerythritol tri (meth) acrylate , PO strange Pentaerythritol tri (meth) acrylate, EO / PO modified pentaerythritol tri (meth) acrylate, tetramethylol methane tri (meth) acrylate, EO modified tetramethylol methane tri (meth) acrylate, PO modified tetramethylol methane tri (meth) acrylate And EO / PO-modified tetramethylolmethane tri (meth) acrylate. Among these, commercially available products include A-TMM-3 (manufactured by Shin-Nakamura Chemical Co., Ltd., tetramethylol methane triacrylate), TMPT21E, TMPT30E (manufactured by Hitachi Chemical Co., Ltd., EO-modified trimethylolpropane trimethacrylate). ) And the like. Compounds having three ethylenically unsaturated bonds in the molecule can be used alone or in combination of two or more.

 (B)成分の含有量は、(A)成分及び(B)成分の総量100質量部に対して、下記の範囲であってもよい。(B)成分の含有量は、感度及び密着性が更に優れたものとなる傾向がある観点から、30質量部以上であってもよく、35質量部以上であってもよく、40質量部以上であってもよい。(B)成分の含有量は、現像性が更に優れたものとなる傾向がある観点から、70質量部以下であってもよく、60質量部以下であってもよく、50質量部以下であってもよい。これらの観点から、(B)成分の含有量は、30~70質量部であってもよく、30~60質量部であってもよく、35~50質量部であってもよく、40~50質量部であってもよい。 The content of the component (B) may be in the following range with respect to 100 parts by mass of the total amount of the component (A) and the component (B). The content of the component (B) may be 30 parts by mass or more, 35 parts by mass or more, or 40 parts by mass or more from the viewpoint that the sensitivity and adhesion tend to be further improved. It may be. The content of the component (B) may be 70 parts by mass or less, 60 parts by mass or less, and 50 parts by mass or less from the viewpoint that the developability tends to be further improved. May be. From these viewpoints, the content of the component (B) may be 30 to 70 parts by mass, 30 to 60 parts by mass, 35 to 50 parts by mass, or 40 to 50 parts by mass. A mass part may be sufficient.

((C):光重合開始剤)
 次に、光重合開始剤について説明する。
((C): Photopolymerization initiator)
Next, the photopolymerization initiator will be described.

 (C)成分は、活性光線等の照射によって、(B)成分を重合させることができるものであれば特に制限はなく、通常用いられる光重合開始剤から適宜選択することができる。 The component (C) is not particularly limited as long as the component (B) can be polymerized by irradiation with actinic rays or the like, and can be appropriately selected from commonly used photopolymerization initiators.

 (C)成分としては、例えば、ベンゾフェノン、2-ベンジル-2-ジメチルアミノ-1-(4-モルホリノフェニル)-1-ブタノン、2-メチル-1-[4-(メチルチオ)フェニル]-2-モルフォリノ-1-プロパノン等の芳香族ケトン;アルキルアントラキノン等のキノン類;ベンゾインアルキルエーテル等のベンゾインエーテル化合物;ベンゾイン、アルキルベンゾイン等のベンゾイン化合物;ベンジルジメチルケタール等のベンジル誘導体;2-(o-クロロフェニル)-4,5-ジフェニルイミダゾール二量体(例えば、2,2’-ビス(2-クロロフェニル)-4,4’,5,5’-テトラフェニル-1,2’-ビイミダゾール)、2-(o-クロロフェニル)-4,5-ジ(メトキシフェニル)イミダゾール二量体、2-(o-フルオロフェニル)-4,5-ジフェニルイミダゾール二量体、2-(o-メトキシフェニル)-4,5-ジフェニルイミダゾール二量体、2-(p-メトキシフェニル)-4,5-ジフェニルイミダゾール二量体等の2,4,5-トリアリールイミダゾール二量体;9-フェニルアクリジン、1,7-ビス(9,9’-アクリジニル)ヘプタン等のアクリジン誘導体;N-フェニルグリシン;N-フェニルグリシン誘導体などが挙げられる。(C)成分は、単独で又は2種類以上を組み合わせて使用することができる。 Examples of the component (C) include benzophenone, 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -1-butanone, 2-methyl-1- [4- (methylthio) phenyl] -2- Aromatic ketones such as morpholino-1-propanone; quinones such as alkylanthraquinones; benzoin ether compounds such as benzoin alkyl ether; benzoin compounds such as benzoin and alkylbenzoin; benzyl derivatives such as benzyldimethyl ketal; 2- (o-chlorophenyl) ) -4,5-diphenylimidazole dimer (for example, 2,2′-bis (2-chlorophenyl) -4,4 ′, 5,5′-tetraphenyl-1,2′-biimidazole), 2- (O-chlorophenyl) -4,5-di (methoxyphenyl) imidazole dimer, -(O-fluorophenyl) -4,5-diphenylimidazole dimer, 2- (o-methoxyphenyl) -4,5-diphenylimidazole dimer, 2- (p-methoxyphenyl) -4,5- 2,4,5-triarylimidazole dimers such as diphenylimidazole dimer; acridine derivatives such as 9-phenylacridine, 1,7-bis (9,9′-acridinyl) heptane; N-phenylglycine; N -Phenylglycine derivatives and the like. (C) component can be used individually or in combination of 2 or more types.

 また、2,4,5-トリアリールイミダゾールの2つのアリール基の置換基は同一で対称な化合物を与えてもよいし、相違して非対称な化合物を与えてもよい。また、(C)成分は、密着性及び感度が更に向上する観点から、2,4,5-トリアリールイミダゾール二量体を含んでもよい。(C)成分が2,4,5-トリアリールイミダゾール二量体を含む場合、その含有量は、(C)成分の固形分100質量部に対して、10~100質量部であってもよく、30~100質量部であってもよく、50~100質量部であってもよい。(C)成分における2,4,5-トリアリールイミダゾール二量体の含有量が10質量部以上であることで、感度及び密着性が更に向上する傾向がある。 Also, the substituents of the two aryl groups of 2,4,5-triarylimidazole may give the same and symmetric compounds, or differently give asymmetric compounds. In addition, the component (C) may contain a 2,4,5-triarylimidazole dimer from the viewpoint of further improving adhesion and sensitivity. When the component (C) contains a 2,4,5-triarylimidazole dimer, the content thereof may be 10 to 100 parts by mass with respect to 100 parts by mass of the solid content of the component (C). 30 to 100 parts by mass or 50 to 100 parts by mass. When the content of the 2,4,5-triarylimidazole dimer in the component (C) is 10 parts by mass or more, sensitivity and adhesion tend to be further improved.

 (C)成分の含有量は、(A)成分及び(B)成分の総量100質量部に対して、下記の範囲であってもよい。(C)成分の含有量は、感度及び密着性が更に向上する傾向がある観点から、0.1質量部以上であってもよく、1質量部以上であってもよく、2質量部以上であってもよく、3質量部以上であってもよい。(C)成分の含有量は、開口形成部分の形状が更に優れたものとなる傾向がある観点から、10質量部以下であってもよく、6質量部以下であってもよく、5質量部以下であってもよい。これらの観点から、(C)成分の含有量は、0.1~10質量部であってもよく、1~10質量部であってもよく、2~6質量部であってもよく、3~5質量部であってもよい。 The content of the component (C) may be in the following range with respect to 100 parts by mass of the total amount of the component (A) and the component (B). The content of the component (C) may be 0.1 parts by mass or more, 1 part by mass or more, or 2 parts by mass or more from the viewpoint of further improving sensitivity and adhesion. There may be 3 mass parts or more. The content of the component (C) may be 10 parts by mass or less, 6 parts by mass or less, or 5 parts by mass from the viewpoint that the shape of the opening forming part tends to be further improved. It may be the following. From these viewpoints, the content of the component (C) may be 0.1 to 10 parts by mass, 1 to 10 parts by mass, or 2 to 6 parts by mass. It may be up to 5 parts by mass.

((D):増感色素)
 本実施形態に係る感光性樹脂組成物は、(D)増感色素(以下「(D)成分」ともいう。)を更に含有していてもよい。
((D): sensitizing dye)
The photosensitive resin composition according to the present embodiment may further contain (D) a sensitizing dye (hereinafter also referred to as “component (D)”).

 (D)成分としては、例えば、ジアルキルアミノベンゾフェノン化合物(4,4’-ビス(ジエチルアミノ)ベンゾフェノン等)、ピラゾリン化合物、アントラセン化合物、クマリン化合物、キサントン化合物、チオキサントン化合物、オキサゾール化合物、ベンゾオキサゾール化合物、チアゾール化合物、ベンゾチアゾール化合物、トリアゾール化合物、スチルベン化合物、トリアジン化合物、チオフェン化合物、ナフタルイミド化合物、トリアリールアミン化合物及びアミノアクリジン化合物が挙げられる。(D)成分は、単独で又は2種類以上を組み合わせて用いることができる。 Examples of the component (D) include dialkylaminobenzophenone compounds (such as 4,4′-bis (diethylamino) benzophenone), pyrazoline compounds, anthracene compounds, coumarin compounds, xanthone compounds, thioxanthone compounds, oxazole compounds, benzoxazole compounds, thiazoles. Examples include compounds, benzothiazole compounds, triazole compounds, stilbene compounds, triazine compounds, thiophene compounds, naphthalimide compounds, triarylamine compounds, and aminoacridine compounds. (D) A component can be used individually or in combination of 2 or more types.

 (D)成分としては、340~430nmに吸収極大を有する増感色素を用いることができる。特に、340~430nmの活性光線を用いて感光性樹脂層を露光する場合には、感度及び密着性が更に向上する観点から、(D)成分は、ジアルキルアミノベンゾフェノン化合物、ピラゾリン化合物、アントラセン化合物、クマリン化合物、トリアリールアミン化合物、チオキサントン化合物及びアミノアクリジン化合物からなる群より選ばれる少なくとも1種の増感色素を含んでもよく、中でも、ジアルキルアミノベンゾフェノン化合物、ピラゾリン化合物、アントラセン化合物及びトリアリールアミン化合物からなる群より選ばれる少なくとも1種を含んでもよい。 As the component (D), a sensitizing dye having an absorption maximum at 340 to 430 nm can be used. In particular, when the photosensitive resin layer is exposed using actinic rays of 340 to 430 nm, from the viewpoint of further improving sensitivity and adhesion, the component (D) is a dialkylaminobenzophenone compound, a pyrazoline compound, an anthracene compound, It may contain at least one sensitizing dye selected from the group consisting of a coumarin compound, a triarylamine compound, a thioxanthone compound and an aminoacridine compound, and among them, from a dialkylaminobenzophenone compound, a pyrazoline compound, an anthracene compound and a triarylamine compound It may contain at least one selected from the group consisting of

 感光性樹脂組成物が(D)成分を含有する場合、(D)成分の含有量は、(A)成分及び(B)成分の総量100質量部に対して、下記の範囲であってもよい。(D)成分の含有量は、感度及び密着性が更に優れたものとなる傾向がある観点から、0.01質量部以上であってもよく、0.05質量部以上であってもよく、0.1質量部以上であってもよい。(D)成分の含有量は、開口形成部分のレジスト形状が更に優れたものとなる傾向がある観点から、10質量部以下であってもよく、5質量部以下であってもよく、3質量部以下であってもよく、1質量部以下であってもよく、0.5質量部以下であってもよく、0.3質量部以下であってもよい。これらの観点から、(D)成分の含有量は、0.01~10質量部であってもよく、0.05~5質量部であってもよく、0.1~3質量部であってもよく、0.1~1質量部であってもよく、0.1~0.5質量部であってもよく、0.1~0.3質量部であってもよい。 When the photosensitive resin composition contains the component (D), the content of the component (D) may be in the following range with respect to 100 parts by mass of the total amount of the component (A) and the component (B). . The content of the component (D) may be 0.01 parts by mass or more, may be 0.05 parts by mass or more, from the viewpoint that the sensitivity and adhesion tend to be further excellent. It may be 0.1 parts by mass or more. The content of the component (D) may be 10 parts by mass or less, 5 parts by mass or less, or 3 parts by mass from the viewpoint that the resist shape of the opening forming part tends to be further improved. Part or less, 1 part by weight or less, 0.5 part by weight or less, or 0.3 part by weight or less. From these viewpoints, the content of the component (D) may be 0.01 to 10 parts by mass, 0.05 to 5 parts by mass, or 0.1 to 3 parts by mass. Alternatively, it may be 0.1 to 1 part by mass, 0.1 to 0.5 part by mass, or 0.1 to 0.3 part by mass.

((E):水素供与体)
 本実施形態に係る感光性樹脂組成物は、(E)水素供与体(以下「(E)成分」ともいう)を更に含有していてもよい。(E)成分は、露光部の反応時に水素を与えることができる。本実施形態に係る感光性樹脂組成物が(E)成分を更に含有することで、露光部分と未露光部分とのコントラスト(「イメージング性」ともいう。)を更に向上させることができる。
((E): Hydrogen donor)
The photosensitive resin composition according to this embodiment may further contain (E) a hydrogen donor (hereinafter also referred to as “component (E)”). The component (E) can give hydrogen during the reaction in the exposed area. When the photosensitive resin composition according to the present embodiment further contains the component (E), the contrast between the exposed portion and the unexposed portion (also referred to as “imaging”) can be further improved.

 (E)成分としては、例えば、ビス[4-(ジメチルアミノ)フェニル]メタン、ビス[4-(ジエチルアミノ)フェニル]メタン及びロイコクリスタルバイオレットが挙げられる。(E)成分は、単独で又は2種類以上を組み合わせて用いることができる。 Examples of the component (E) include bis [4- (dimethylamino) phenyl] methane, bis [4- (diethylamino) phenyl] methane, and leucocrystal violet. (E) A component can be used individually or in combination of 2 or more types.

 感光性樹脂組成物が(E)成分を含有する場合、(E)成分の含有量は、(A)成分及び(B)成分の総量100質量部に対して、下記の範囲であってもよい。(E)成分の含有量は、感度が更に優れたものとなる傾向がある観点から、0.01質量部以上であってもよく、0.05質量部以上であってもよく、0.1質量部以上であってもよく、0.2質量部以上であってもよい。(E)成分の含有量は、フィルム形成後、(E)成分が異物として析出しにくくなる傾向がある観点から、10質量部以下であってもよく、5質量部以下であってもよく、2質量部以下であってもよく、1質量部以下であってもよく、0.5質量部以下であってもよい。これらの観点から、(E)成分の含有量は、0.01~10質量部であってもよく、0.05~5質量部であってもよく、0.1~2質量部であってもよく、0.2~1質量部であってもよく、0.2~0.5質量部であってもよい。 When the photosensitive resin composition contains the component (E), the content of the component (E) may be in the following range with respect to 100 parts by mass of the total amount of the component (A) and the component (B). . The content of the component (E) may be 0.01 parts by mass or more, may be 0.05 parts by mass or more, from the viewpoint that the sensitivity tends to be further improved. It may be greater than or equal to part by mass, or greater than or equal to 0.2 parts by mass. The content of the component (E) may be 10 parts by mass or less, or 5 parts by mass or less from the viewpoint that the component (E) tends to be difficult to precipitate as foreign matter after film formation. It may be 2 parts by mass or less, 1 part by mass or less, or 0.5 part by mass or less. From these viewpoints, the content of the component (E) may be 0.01 to 10 parts by mass, 0.05 to 5 parts by mass, or 0.1 to 2 parts by mass. It may be 0.2 to 1 part by mass, or 0.2 to 0.5 part by mass.

(その他の成分)
 本実施形態に係る感光性樹脂組成物は、必要に応じて、分子内に少なくとも1つのカチオン重合可能な環状エーテル基を有する光重合性化合物(オキセタン化合物等)、カチオン重合開始剤、染料(マラカイトグリーン等)、光発色剤(トリブロモフェニルスルホン、ロイコクリスタルバイオレット等)、熱発色防止剤、可塑剤(p-トルエンスルホンアミド等)、顔料、充填剤、消泡剤、難燃剤、安定剤、密着性付与剤、レベリング剤、剥離促進剤、酸化防止剤、香料、イメージング剤、熱架橋剤などを更に含有してもよい。これらは、単独で又は2種類以上を組み合わせて使用することができる。これらの含有量は、(A)成分及び(B)成分の総量100質量部に対して、それぞれ0.01~20質量部であってもよい。
(Other ingredients)
The photosensitive resin composition according to the present embodiment includes a photopolymerizable compound (such as an oxetane compound) having at least one cationically polymerizable cyclic ether group in the molecule, a cationic polymerization initiator, and a dye (malachite) as necessary. Green, etc.), photochromic agent (tribromophenylsulfone, leuco crystal violet, etc.), thermochromic inhibitor, plasticizer (p-toluenesulfonamide, etc.), pigment, filler, antifoaming agent, flame retardant, stabilizer, You may further contain an adhesive imparting agent, a leveling agent, a peeling accelerator, antioxidant, a fragrance | flavor, an imaging agent, a thermal crosslinking agent, etc. These can be used alone or in combination of two or more. These contents may be 0.01 to 20 parts by mass with respect to 100 parts by mass of the total amount of component (A) and component (B), respectively.

[感光性樹脂組成物の溶液]
 本実施形態に係る感光性樹脂組成物は、必要に応じて、粘度を調整するために後述する溶剤を含有していてもよい。例えば、本実施形態に係る感光性樹脂組成物を溶剤に溶解して、固形分30~60質量%の溶液(塗布液)として用いることができる。溶剤としては、例えば、メタノール、エタノール、アセトン、メチルエチルケトン、メチルセロソルブ、エチルセロソルブ、トルエン、N,N-ジメチルホルムアミド、プロピレングリコールモノメチルエーテル及びこれらの混合溶剤が挙げられる。
[Solution of photosensitive resin composition]
The photosensitive resin composition which concerns on this embodiment may contain the solvent mentioned later in order to adjust a viscosity as needed. For example, the photosensitive resin composition according to this embodiment can be dissolved in a solvent and used as a solution (coating solution) having a solid content of 30 to 60% by mass. Examples of the solvent include methanol, ethanol, acetone, methyl ethyl ketone, methyl cellosolve, ethyl cellosolve, toluene, N, N-dimethylformamide, propylene glycol monomethyl ether, and a mixed solvent thereof.

 後述する感光性エレメントの支持体、基板等の表面上に塗布液を塗布し、乾燥させることにより、本実施形態に係る感光性樹脂組成物を用いて感光性樹脂層を形成することができる。 A photosensitive resin layer can be formed using the photosensitive resin composition according to the present embodiment by applying a coating solution onto the surface of a support of a photosensitive element, which will be described later, a substrate, and the like and drying the coating solution.

 感光性樹脂層の厚みは、その用途により異なるが、乾燥後の厚みで2~50μmであってもよい。感光性樹脂層の表面を保護層で被覆してもよい。保護層としては、例えば、ポリエチレン、ポリプロピレン等の重合体フィルムが挙げられる。 The thickness of the photosensitive resin layer varies depending on its use, but may be 2 to 50 μm after drying. The surface of the photosensitive resin layer may be covered with a protective layer. As a protective layer, polymer films, such as polyethylene and a polypropylene, are mentioned, for example.

<感光性エレメント>
 本実施形態に係る感光性エレメントは、支持体と、本実施形態に係る感光性樹脂組成物を用いて前記支持体上に形成された感光性樹脂層と、を備える。上記感光性樹脂組成物を支持体上に塗布し、乾燥させることにより、上記感光性樹脂組成物を用いて感光性樹脂層を支持体上に形成することができる。このようにして、支持体と、当該支持体上に形成された上記感光性樹脂層とを備える、本実施形態に係る感光性エレメントが得られる。感光性樹脂層は、上記感光性樹脂組成物を含むことができる。なお、支持体上に塗布する感光性樹脂組成物は、上述した塗布液であってもよい。
<Photosensitive element>
The photosensitive element which concerns on this embodiment is provided with a support body and the photosensitive resin layer formed on the said support body using the photosensitive resin composition which concerns on this embodiment. By applying the photosensitive resin composition onto a support and drying it, a photosensitive resin layer can be formed on the support using the photosensitive resin composition. Thus, the photosensitive element which concerns on this embodiment provided with a support body and the said photosensitive resin layer formed on the said support body is obtained. The photosensitive resin layer can contain the said photosensitive resin composition. In addition, the photosensitive resin composition apply | coated on a support body may be the coating liquid mentioned above.

 支持体としては、例えば、ポリエチレンテレフタレート(PET)、ポリプロピレン、ポリエチレン、ポリエステル等の耐熱性及び耐溶剤性を有する重合体フィルムを用いることができる。 As the support, for example, a polymer film having heat resistance and solvent resistance such as polyethylene terephthalate (PET), polypropylene, polyethylene, and polyester can be used.

 感光性エレメントは、必要に応じて、感光性樹脂層の支持体とは反対側の表面を被覆する保護層を備えてもよい。 The photosensitive element may be provided with a protective layer that covers the surface of the photosensitive resin layer opposite to the support, if necessary.

 保護層は、感光性樹脂層に対する接着力が、支持体の感光性樹脂層に対する接着力よりも小さいものであってもよい。保護層は、低フィッシュアイのフィルムであってもよい。ここで、「フィッシュアイ」とは、材料を熱溶融し、混練、押し出し、2軸延伸、キャスティング法等によりフィルムを製造する際に、材料の異物、未溶解物、酸化劣化物等がフィルム中に取り込まれたものを意味する。すなわち、「低フィッシュアイ」とは、フィルム中の上記異物等が少ないことを意味する。 The protective layer may have a lower adhesive force to the photosensitive resin layer than an adhesive force of the support to the photosensitive resin layer. The protective layer may be a low fish eye film. Here, “fish eye” means that when a material is heat-melted, kneaded, extruded, biaxially stretched, casting method, etc., foreign materials, undissolved materials, oxidatively deteriorated materials, etc. are present in the film. It means what was taken in. That is, “low fish eye” means that the above-mentioned foreign matter or the like in the film is small.

 保護層としては、例えば、ポリエチレンテレフタレート、ポリプロピレン、ポリエチレン、ポリエステル等の耐熱性及び耐溶剤性を有する重合体フィルムを用いることができる。市販のものとしては、例えば、王子製紙株式会社製のアルファンMA-410、E-200C、信越フィルム株式会社製等のポリプロピレンフィルム、及び、帝人デュポンフィルム株式会社製PS-25等のPSシリーズのポリエチレンテレフタレートフィルムが挙げられる。なお、保護層は支持体と同一のものでもよい。 As the protective layer, for example, a polymer film having heat resistance and solvent resistance such as polyethylene terephthalate, polypropylene, polyethylene, and polyester can be used. Examples of commercially available products include polypropylene films such as Alfan MA-410 and E-200C manufactured by Oji Paper Co., Ltd., Shin-Etsu Film Co., Ltd., and PS-25 such as PS-25 manufactured by Teijin DuPont Films Co., Ltd. A polyethylene terephthalate film is mentioned. The protective layer may be the same as the support.

 感光性エレメントは、具体的には、例えば、以下のようにして製造することができる。感光性エレメントは、本実施形態に係る感光性樹脂組成物を含む塗布液を準備する工程と、塗布液を支持体上に塗布して塗布層を形成する工程と、上記塗布層を乾燥して感光性樹脂層を形成する工程と、を含む製造方法で製造することができる。 Specifically, for example, the photosensitive element can be produced as follows. The photosensitive element includes a step of preparing a coating liquid containing the photosensitive resin composition according to the present embodiment, a step of coating the coating liquid on a support to form a coating layer, and drying the coating layer. And a step of forming a photosensitive resin layer.

 感光性樹脂組成物の支持体上への塗布は、ロールコート、コンマコート、グラビアコート、エアーナイフコート、ダイコート、バーコート等の公知の方法により行うことができる。 The photosensitive resin composition can be applied to the support by a known method such as roll coating, comma coating, gravure coating, air knife coating, die coating, or bar coating.

 上記塗布層の乾燥は、塗布層から溶剤の少なくとも一部を除去することができれば特に制限はない。上記塗布層の乾燥は、例えば、70~150℃にて、1~30分間行ってもよい。乾燥後、感光性樹脂層中の残存有機溶剤量は、後の工程での有機溶剤の拡散を防止する観点から、2質量%以下であってもよい。 The drying of the coating layer is not particularly limited as long as at least a part of the solvent can be removed from the coating layer. The coating layer may be dried, for example, at 70 to 150 ° C. for 1 to 30 minutes. After drying, the amount of the remaining organic solvent in the photosensitive resin layer may be 2% by mass or less from the viewpoint of preventing diffusion of the organic solvent in the subsequent step.

 また、感光性樹脂層の厚さ(乾燥後)は、必要に応じて適宜調整することができる。感光性樹脂層の厚さ(乾燥後)は、例えば、2~50μmであってもよい。この厚さが2μm以上であると、感光性樹脂層を工業上形成しやすくなる。 Further, the thickness of the photosensitive resin layer (after drying) can be appropriately adjusted as necessary. The thickness (after drying) of the photosensitive resin layer may be, for example, 2 to 50 μm. When this thickness is 2 μm or more, it becomes easy to industrially form a photosensitive resin layer.

 上記感光性樹脂層の紫外線に対する透過率は、波長365nmの紫外線に対して5~75%であってもよく、10~65%であってもよく、15~55%であってもよい。この透過率が5%以上であると、充分な密着性が得られやすくなる傾向がある。この透過率が75%以下であると、充分な密着性が得られやすくなる傾向がある。上記透過率は、UV分光計により測定することができる。UV分光計としては、例えば、株式会社日立製作所製の228A型Wビーム分光光度計が挙げられる。 The transmittance of the photosensitive resin layer with respect to ultraviolet rays may be 5 to 75%, 10 to 65%, or 15 to 55% with respect to ultraviolet rays having a wavelength of 365 nm. When the transmittance is 5% or more, sufficient adhesion tends to be obtained. When this transmittance is 75% or less, sufficient adhesion tends to be obtained. The transmittance can be measured with a UV spectrometer. Examples of the UV spectrometer include a 228A type W beam spectrophotometer manufactured by Hitachi, Ltd.

 感光性エレメントは、クッション層、接着層、光吸収層、ガスバリア層等の中間層などを更に有していてもよい。 The photosensitive element may further have an intermediate layer such as a cushion layer, an adhesive layer, a light absorption layer, and a gas barrier layer.

 得られた感光性エレメントは、シート状で保管してもよく、巻芯にロール状に巻き取って保管してもよい。ロール状に巻き取る場合、支持体が外側になるように巻き取ってもよい。巻芯としては、ポリエチレン、ポリプロピレン、ポリスチレン、ポリ塩化ビニル、ABS樹脂(アクリロニトリル-ブタジエン-スチレン共重合体)等のプラスチックなどが挙げられる。このようにして得られたロール状の感光性エレメントロールの端面には、端面保護の見地から端面セパレータを設置してもよく、耐エッジフュージョンの見地から防湿端面セパレータを設置してもよい。梱包方法は、透湿性の小さいブラックシートに包んで包装する方法であってもよい。 The obtained photosensitive element may be stored in the form of a sheet, or may be stored after being wound around a roll in a roll shape. When winding in a roll shape, it may be wound so that the support is on the outside. Examples of the winding core include plastics such as polyethylene, polypropylene, polystyrene, polyvinyl chloride, and ABS resin (acrylonitrile-butadiene-styrene copolymer). On the end face of the roll-shaped photosensitive element roll thus obtained, an end face separator may be installed from the viewpoint of end face protection, or a moisture-proof end face separator may be installed from the viewpoint of edge fusion resistance. The packaging method may be a method of wrapping in a black sheet with low moisture permeability.

<レジストパターンの形成方法>
 上記感光性樹脂組成物又は上記感光性エレメントを用いて、レジストパターンを形成することができる。本実施形態に係るレジストパターンの形成方法は、(i)上記感光性樹脂組成物又は上記感光性エレメントを用いて、感光性樹脂層を基板上に形成する感光性樹脂層形成工程と、(ii)感光性樹脂層の所定部分に活性光線を照射してその所定部分を露光させ、硬化させる露光工程と、(iii)感光性樹脂層の上記所定部分以外の部分を基板上から除去することにより、感光性樹脂組成物の硬化物からなるレジストパターンを基板上に形成する現像工程と、を有する。
<Method for forming resist pattern>
A resist pattern can be formed using the photosensitive resin composition or the photosensitive element. The resist pattern forming method according to this embodiment includes (i) a photosensitive resin layer forming step of forming a photosensitive resin layer on a substrate using the photosensitive resin composition or the photosensitive element, and (ii) ) An exposure step of irradiating a predetermined portion of the photosensitive resin layer with actinic rays to expose and cure the predetermined portion; and (iii) removing portions other than the predetermined portion of the photosensitive resin layer from the substrate. And a developing step of forming a resist pattern made of a cured product of the photosensitive resin composition on the substrate.

(i)感光性樹脂層形成工程
 まず、感光性樹脂組成物又は感光性エレメントを用いて、感光性樹脂層を基板上に形成する。基板としては、絶縁層と、当該絶縁層上に形成された導体層とを備えた基板(回路形成用基板)を用いることができる。
(I) Photosensitive resin layer formation process First, the photosensitive resin layer is formed on a board | substrate using the photosensitive resin composition or the photosensitive element. As the substrate, a substrate (circuit forming substrate) including an insulating layer and a conductor layer formed on the insulating layer can be used.

 基板上に感光性樹脂層を形成する方法としては、例えば、感光性樹脂組成物を基板上に塗布した後、乾燥させる方法、及び、上述した感光性エレメントにおける感光性樹脂層を基板上に転写(ラミネート)する方法が挙げられる。 As a method for forming the photosensitive resin layer on the substrate, for example, a method in which the photosensitive resin composition is applied on the substrate and then dried, and the photosensitive resin layer in the photosensitive element described above is transferred onto the substrate. (Lamination) is mentioned.

 感光性樹脂組成物の基板上への塗布は、ロールコート、コンマコート、グラビアコート、エアーナイフコート、ダイコート、バーコート等の公知の方法により行うことができる。 Application of the photosensitive resin composition onto the substrate can be performed by a known method such as roll coating, comma coating, gravure coating, air knife coating, die coating, or bar coating.

 感光性エレメントを用いる場合、感光性樹脂層の基板上へのラミネートは、例えば、上記感光性エレメントの保護層を除去した後、感光性エレメントの感光性樹脂層を加熱しながら上記基板に圧着することにより行われる。これにより、基板と感光性樹脂層と支持体とからなり、これらが順に積層された積層体が得られる。 When using the photosensitive element, the lamination of the photosensitive resin layer on the substrate is performed, for example, by removing the protective layer of the photosensitive element and then pressing the photosensitive resin layer on the substrate while heating the photosensitive resin layer of the photosensitive element. Is done. Thereby, the laminated body which consists of a board | substrate, the photosensitive resin layer, and the support body, and these were laminated | stacked in order is obtained.

 ラミネートの条件は、必要に応じて適宜調整することができる。ラミネートは、密着性及び追従性が更に向上する観点から、減圧下で行ってもよい。圧着の際の感光性樹脂層及び/又は基板の加熱は、70~130℃の温度で行ってもよい。圧着は、0.1~1.0MPa(1~10kgf/cm)の圧力で行ってもよい。これらの条件には特に制限はない。なお、感光性樹脂層を70~130℃に加熱すれば、予め基板を予熱処理することは必要ではない。積層性を更に向上させるために、基板を予め上記温度範囲で加熱してもよい。 Lamination conditions can be adjusted as needed. Lamination may be performed under reduced pressure from the viewpoint of further improving adhesion and followability. The photosensitive resin layer and / or the substrate may be heated at the temperature of 70 to 130 ° C. during the pressure bonding. The pressure bonding may be performed at a pressure of 0.1 to 1.0 MPa (1 to 10 kgf / cm 2 ). There are no particular restrictions on these conditions. If the photosensitive resin layer is heated to 70 to 130 ° C., it is not necessary to pre-heat the substrate in advance. In order to further improve the laminating property, the substrate may be heated in the above temperature range in advance.

(ii)露光工程
 次に、基板上の感光性樹脂層の所定部分に活性光線を照射してその所定部分を露光させ、硬化させる。この際、感光性樹脂層上に存在する支持体が活性光線に対して透過性である場合には、支持体を通して活性光線を照射することができる。支持体が遮光性である場合には、支持体を除去した後に感光性樹脂層に活性光線を照射する。
(Ii) Exposure Step Next, a predetermined portion of the photosensitive resin layer on the substrate is irradiated with actinic rays to expose and cure the predetermined portion. At this time, when the support existing on the photosensitive resin layer is transmissive to actinic rays, the actinic rays can be irradiated through the support. In the case where the support is light-shielding, the photosensitive resin layer is irradiated with actinic rays after the support is removed.

 露光方法としては、アートワークと呼ばれるネガ又はポジマスクパターンを通して活性光線を画像上に照射する方法(マスク露光法)等が挙げられる。また、LDI(Laser Direct Imaging)露光法、DLP(Digital Light Processing)露光法等の直接描画露光法により活性光線を画像状に照射する方法を採用してもよい。 Examples of the exposure method include a method of irradiating an image with active light through a negative or positive mask pattern called an artwork (mask exposure method). Alternatively, a method of irradiating actinic rays in the form of an image by a direct drawing exposure method such as an LDI (Laser Direct Imaging) exposure method or a DLP (Digital Light Processing) exposure method may be employed.

 活性光線の光源としては、公知の光源を用いることができる。活性光線の光源としては、例えば、カーボンアーク灯、水銀蒸気アーク灯、高圧水銀灯、キセノンランプ、ガスレーザ(アルゴンレーザ等)、固体レーザ(YAGレーザ等)、半導体レーザなどの、紫外線、可視光等を有効に放射するものが用いられる。 A known light source can be used as the active light source. Examples of active light sources include carbon arc lamps, mercury vapor arc lamps, high pressure mercury lamps, xenon lamps, gas lasers (such as argon lasers), solid state lasers (such as YAG lasers), and semiconductor lasers, such as ultraviolet rays and visible light. What emits effectively is used.

 活性光線の波長(露光波長)は、本実施形態の効果をより確実に得る観点から、340~430nmであってもよく、350~420nmであってもよい。 The wavelength of the actinic ray (exposure wavelength) may be 340 to 430 nm or 350 to 420 nm from the viewpoint of obtaining the effect of the present embodiment more reliably.

(iii)現像工程
 現像工程では、感光性樹脂層の上記所定部分以外の部分を基板上から除去することにより、感光性樹脂組成物の硬化物からなるレジストパターンを基板上に形成する。感光性樹脂層上に支持体が存在している場合には、支持体を除去してから上記所定部分(露光部分)以外の部分(未露光部分)の除去(現像)を行う。現像方法には、ウェット現像とドライ現像とがあるが、ウェット現像が広く用いられている。
(Iii) Development process In a development process, the resist pattern which consists of hardened | cured material of the photosensitive resin composition is formed on a board | substrate by removing parts other than the said predetermined part of the photosensitive resin layer from a board | substrate. In the case where a support is present on the photosensitive resin layer, after removing the support, removal (development) of a portion (unexposed portion) other than the predetermined portion (exposed portion) is performed. Development methods include wet development and dry development, but wet development is widely used.

 ウェット現像による場合、感光性樹脂組成物に対応した現像液を用いて、公知の現像方法により現像する。現像方法としては、ディップ方式、パドル方式、スプレー方式、ブラッシング、スラッピング、スクラッビング、揺動浸漬等を用いた方法などが挙げられる。解像性が更に向上する観点からは、高圧スプレー方式が最も適している。これら2種類以上の方法を組み合わせて現像を行ってもよい。 In the case of wet development, development is performed by a known development method using a developer corresponding to the photosensitive resin composition. Examples of the developing method include a method using a dipping method, a paddle method, a spray method, brushing, slapping, scrubbing, rocking immersion, and the like. From the viewpoint of further improving the resolution, the high pressure spray method is most suitable. You may develop by combining these 2 or more types of methods.

 現像液は、感光性樹脂組成物の構成に応じて適宜選択される。現像液としては、アルカリ性水溶液、有機溶剤現像液等が挙げられる。 The developer is appropriately selected according to the configuration of the photosensitive resin composition. Examples of the developer include an alkaline aqueous solution and an organic solvent developer.

 アルカリ性水溶液は、現像液として用いられる場合、安全且つ安定であり、操作性が良好である。アルカリ性水溶液の塩基としては、例えば、リチウム、ナトリウム又はカリウムの水酸化物等の水酸化アルカリ;リチウム、ナトリウム、カリウム若しくはアンモニウムの炭酸塩又は重炭酸塩等の炭酸アルカリ;リン酸カリウム、リン酸ナトリウム等のアルカリ金属リン酸塩;ピロリン酸ナトリウム、ピロリン酸カリウム等のアルカリ金属ピロリン酸塩;ホウ砂(四ホウ酸ナトリウム);メタケイ酸ナトリウム;水酸化テトラメチルアンモニウム;エタノールアミン;エチレンジアミン;ジエチレントリアミン;2-アミノ-2-ヒドロキシメチル-1,3-プロパンジオール;1,3-ジアミノ-2-プロパノール;モルホリンなどが用いられる。 An alkaline aqueous solution is safe and stable when used as a developer, and has good operability. Examples of the base of the alkaline aqueous solution include alkali hydroxides such as lithium, sodium, or potassium hydroxide; alkali carbonates such as lithium, sodium, potassium, or ammonium carbonate or bicarbonate; potassium phosphate, sodium phosphate Alkali metal phosphates such as sodium pyrophosphate and potassium pyrophosphate; borax (sodium tetraborate); sodium metasilicate; tetramethylammonium hydroxide; ethanolamine; ethylenediamine; diethylenetriamine; -Amino-2-hydroxymethyl-1,3-propanediol; 1,3-diamino-2-propanol; morpholine and the like are used.

 現像に用いるアルカリ性水溶液としては、0.1~5質量%炭酸ナトリウムの希薄溶液、0.1~5質量%炭酸カリウムの希薄溶液、0.1~5質量%水酸化ナトリウムの希薄溶液、0.1~5質量%四ホウ酸ナトリウムの希薄溶液等であってもよい。アルカリ性水溶液のpHは9~11の範囲であってもよい。アルカリ性水溶液の温度は、感光性樹脂層のアルカリ現像性に合わせて調節される。アルカリ性水溶液中には、表面活性剤、消泡剤、現像を促進させるための少量の有機溶剤等を混入させてもよい。 Examples of the alkaline aqueous solution used for development include a dilute solution of 0.1 to 5% by mass of sodium carbonate, a dilute solution of 0.1 to 5% by mass of potassium carbonate, a dilute solution of 0.1 to 5% by mass of sodium hydroxide, It may be a dilute solution of 1 to 5% by mass sodium tetraborate. The pH of the alkaline aqueous solution may be in the range of 9-11. The temperature of the alkaline aqueous solution is adjusted according to the alkali developability of the photosensitive resin layer. In the alkaline aqueous solution, a surfactant, an antifoaming agent, a small amount of an organic solvent for promoting development, and the like may be mixed.

 有機溶剤現像液に用いられる有機溶剤としては、例えば、1,1,1-トリクロロエタン、N-メチルピロリドン、N,N-ジメチルホルムアミド、シクロヘキサノン、メチルイソブチルケトン及びγ-ブチロラクトンが挙げられる。これらの有機溶剤に、引火防止のため、1~20質量%の範囲で水を添加して有機溶剤現像液としてもよい。 Examples of the organic solvent used in the organic solvent developer include 1,1,1-trichloroethane, N-methylpyrrolidone, N, N-dimethylformamide, cyclohexanone, methyl isobutyl ketone and γ-butyrolactone. In order to prevent ignition, these organic solvents may be added with water in an amount of 1 to 20% by mass to form an organic solvent developer.

 本実施形態に係るレジストパターンの形成方法は、未露光部分を除去した後、必要に応じて60~250℃の加熱及び/又は0.2~10J/cmのエネルギー量での露光を行うことにより、レジストパターンを硬化する工程を更に有していてもよい。 In the method for forming a resist pattern according to this embodiment, after removing an unexposed portion, heating at 60 to 250 ° C. and / or exposure with an energy amount of 0.2 to 10 J / cm 2 is performed as necessary. Therefore, you may further have the process of hardening a resist pattern.

<構造体の製造方法>
 本実施形態に係る感光性樹脂組成物、及び、本実施形態に係る感光性エレメントは、半導体素子を実装するための構造体(例えばプリント配線基板)の製造に好適に用いられ、中でも、高密度パッケージ基板の製造により好適に用いられ、構造体(導体回路を有する構造体)の製造に更に好適に用いられる。特に、フリップチップ型の半導体素子を実装するためのプリント配線基板の製造に加え、コアレス基板、WLP(Wafer Level Package)、eWLB(embeded Wafer Level Ball Grid Array)等の基板レスパッケージの再配線方法にも好適に用いることができる。中でも、実装される半導体素子のサイズが大きく、半導体素子の表面にエリアアレイ状に配置された数万ものバンプと電気的に接続するためのプリント配線基板に特に好適である。
<Method for manufacturing structure>
The photosensitive resin composition according to the present embodiment and the photosensitive element according to the present embodiment are suitably used for the manufacture of a structure (for example, a printed wiring board) for mounting a semiconductor element. It is preferably used for manufacturing a package substrate, and more preferably used for manufacturing a structure (a structure having a conductor circuit). In particular, in addition to the manufacture of printed wiring boards for mounting flip chip type semiconductor elements, in addition to coreless substrates, WLP (Wafer Level Package), eWLB (embedded Wafer Level Ball Grid Array) and other board-less package rewiring methods Can also be suitably used. Among them, the size of the semiconductor element to be mounted is large, and it is particularly suitable for a printed wiring board for electrically connecting to tens of thousands of bumps arranged in an area array on the surface of the semiconductor element.

 本実施形態に係る構造体は、導体回路を有する基板の表面に形成された絶縁層に開口が設けられると共に、導体回路に接続される配線部が前記開口に形成されてなる構造体である。本実施形態に係る感光性樹脂組成物、及び、本実施形態に係る感光性エレメントは、導体回路を有する基板の表面に形成された絶縁層に開口が設けられると共に、前記導体回路に接続される配線部が前記開口に形成されてなる構造体の製造方法に用いることができる。絶縁層は、例えば、熱硬化性樹脂層及び/又は感光性樹脂層である。本実施形態に係る構造体の製造方法は、本実施形態に係る感光性樹脂組成物、又は、本実施形態に係る感光性エレメントを用いて、導体回路を覆うように基板上に第1の感光性樹脂層を形成する感光性樹脂層形成工程と、第1の感光性樹脂層に露光処理及び現像処理を施してパターン化する第1のパターン化工程と、第1の感光性樹脂層のパターンを覆うように基板上に熱硬化性樹脂層を形成する熱硬化性樹脂層形成工程と、熱硬化性樹脂層の一部を除去して第1の感光性樹脂層のパターンの所定箇所を熱硬化性樹脂層から露出させるパターン露出工程と、熱硬化性樹脂層から露出した第1の感光性樹脂層のパターンの所定箇所を除去して、導体回路を露出させる開口を熱硬化性樹脂層に形成する開口形成工程と、を備える。本実施形態に係る感光性樹脂組成物、及び、本実施形態に係る感光性エレメントは、このような構造体の製造方法に用いることができる。すなわち、本開示によると、図1で示す、多層プリント配線基板を、レーザを用いなくても製造することができる。構造体の製造方法としては、特許文献5に記載の製造方法を用いてもよい。なお、本明細書において、「導体回路を有する基板」としては、フレキシブル基板を用いてもよく、リジッド基板を用いてもよい。また、「導体回路」とは、「導体パターン」、「配線パターン」ともいえる。また、開口の形状は、特に限定されるものではなく、円形及びライン状に加えて、例えば、楕円形、多角形、不規則な形又はその他の形であってもよい。なお、剥離液を用いてライン状の開口形成部を形成する場合、円形、楕円形、多角形、不規則な形等の開口形成部を形成する場合と比較して、剥離液がより浸透しやすい傾向がある。なお、本開示により製造することができる多層プリント配線基板は、導体回路(配線パターン)を備える基板上に、導体回路を覆うように形成される絶縁層を備える。さらに、絶縁層は、基板上の導体回路の少なくとも一部が露出するように形成される開口を備え、開口には導体パターンを形成することができる。 The structure according to the present embodiment is a structure in which an opening is provided in an insulating layer formed on the surface of a substrate having a conductor circuit, and a wiring portion connected to the conductor circuit is formed in the opening. The photosensitive resin composition according to the present embodiment and the photosensitive element according to the present embodiment are provided with an opening in an insulating layer formed on the surface of a substrate having a conductor circuit, and connected to the conductor circuit. It can be used in a method for manufacturing a structure in which a wiring portion is formed in the opening. The insulating layer is, for example, a thermosetting resin layer and / or a photosensitive resin layer. The structure manufacturing method according to the present embodiment uses the photosensitive resin composition according to the present embodiment or the photosensitive element according to the present embodiment to form a first photosensitive material on a substrate so as to cover a conductor circuit. A photosensitive resin layer forming step of forming a photosensitive resin layer, a first patterning step of patterning the first photosensitive resin layer by performing exposure processing and development processing, and a pattern of the first photosensitive resin layer A thermosetting resin layer forming step for forming a thermosetting resin layer on the substrate so as to cover the substrate, and removing a part of the thermosetting resin layer to heat a predetermined portion of the pattern of the first photosensitive resin layer. A pattern exposing step for exposing from the curable resin layer and a predetermined portion of the pattern of the first photosensitive resin layer exposed from the thermosetting resin layer are removed, and an opening for exposing the conductor circuit is formed in the thermosetting resin layer. An opening forming step to be formed. The photosensitive resin composition which concerns on this embodiment, and the photosensitive element which concerns on this embodiment can be used for the manufacturing method of such a structure. That is, according to the present disclosure, the multilayer printed wiring board shown in FIG. 1 can be manufactured without using a laser. As a manufacturing method of the structure, a manufacturing method described in Patent Document 5 may be used. In the present specification, as the “substrate having a conductor circuit”, a flexible substrate or a rigid substrate may be used. Further, the “conductor circuit” can also be referred to as a “conductor pattern” or “wiring pattern”. The shape of the opening is not particularly limited, and may be, for example, an ellipse, a polygon, an irregular shape, or other shapes in addition to a circle and a line. Note that when the line-shaped opening forming part is formed using the stripping solution, the stripping liquid penetrates more than when the opening forming part having a circular, elliptical, polygonal, or irregular shape is formed. It tends to be easy. In addition, the multilayer printed wiring board which can be manufactured by this indication is equipped with the insulating layer formed so that a conductor circuit may be covered on a board | substrate provided with a conductor circuit (wiring pattern). Furthermore, the insulating layer includes an opening formed so that at least a part of the conductor circuit on the substrate is exposed, and a conductor pattern can be formed in the opening.

 この構造体の製造方法では、熱硬化性樹脂層に形成する開口の形状に合わせて、第1のパターン化工程において第1の感光性樹脂層をパターン化することにより、様々な開口を容易に形成することができる。また、この構造体(例えばプリント配線基板)の製造方法では、レーザで開口を形成する場合と異なり、複数の開口を同時に形成できることに加え、開口周辺の樹脂の残渣を低減できる。このため、半導体素子のピン数が増加し、多数の微細な開口を設ける必要が生じた場合でも、優れた信頼性を有する構造体(例えばプリント配線基板)を効率的に製造することができる。また、直径30μm以下の開口を形成する場合であっても、又は、直径100μm以上の大きい開口を形成する場合であっても、優れた絶縁信頼性を有する開口をより効率的に形成することができる。 In this structure manufacturing method, various openings can be easily formed by patterning the first photosensitive resin layer in the first patterning step in accordance with the shape of the opening formed in the thermosetting resin layer. Can be formed. Also, in this method of manufacturing a structure (for example, a printed wiring board), unlike the case of forming openings with a laser, in addition to being able to form a plurality of openings at the same time, resin residues around the openings can be reduced. For this reason, even when the number of pins of the semiconductor element increases and a large number of fine openings need to be provided, a structure (eg, a printed wiring board) having excellent reliability can be efficiently manufactured. Further, even when an opening having a diameter of 30 μm or less is formed or a large opening having a diameter of 100 μm or more is formed, an opening having excellent insulation reliability can be more efficiently formed. it can.

 また、構造体の製造方法は、前記熱硬化性樹脂層形成工程及び前記パターン露出工程の間の工程(例えば、熱硬化性樹脂層形成工程の直後の工程)として、熱硬化性樹脂層を熱硬化する熱硬化工程を更に備えていてもよい。この場合、例えば、パターン露出工程において、熱硬化後の熱硬化性樹脂層の一部の除去を行い、開口形成工程において、熱硬化性樹脂層から露出した第1の感光性樹脂層の除去を行う。熱硬化後の熱硬化性樹脂層の一部を除去する方法としては、機械研磨、プラズマ処理、ウェットブラスト、サンドブラスト、ケミカルポリッシング等が挙げられる。熱硬化性樹脂層から露出した第1の感光性樹脂層を除去する方法としては、薬液処理(「デスミア処理」ともいう)、プラズマ処理、ウェットブラスト、サンドブラスト等が挙げられる。 Moreover, the manufacturing method of a structure WHEREIN: As a process (For example, process immediately after a thermosetting resin layer formation process) between the said thermosetting resin layer formation process and the said pattern exposure process, a thermosetting resin layer is heat-processed. You may further provide the thermosetting process to harden | cure. In this case, for example, a part of the thermosetting resin layer after thermosetting is removed in the pattern exposure process, and the first photosensitive resin layer exposed from the thermosetting resin layer is removed in the opening forming process. Do. Examples of the method for removing a part of the thermosetting resin layer after thermosetting include mechanical polishing, plasma treatment, wet blasting, sand blasting, and chemical polishing. Examples of the method for removing the first photosensitive resin layer exposed from the thermosetting resin layer include chemical treatment (also referred to as “desmear treatment”), plasma treatment, wet blasting, and sand blasting.

 前記熱硬化後の熱硬化性樹脂層の一部を除去する方法が機械研磨であり、熱硬化性樹脂層から露出した第1の感光性樹脂層を除去する方法が薬液処理であってもよい。機械研磨によって、熱硬化後の熱硬化性樹脂層の一部を除去することで、より速やかに第1の感光性樹脂層を露出させることができると共に、開口周辺の残渣をより確実に低減でき、薬液処理によって、熱硬化性樹脂層から露出した第1の感光性樹脂層を除去することで、開口周辺の残渣をより確実に低減できる。また、前記熱硬化後の熱硬化性樹脂層の一部を除去する方法と、熱硬化性樹脂層から露出した第1の感光性樹脂層を除去する方法とが、薬液処理であってもよい。この場合、より速やかに第1の感光性樹脂層を露出させることができると共に、開口周辺の残渣をより確実に低減できる。また、薬液処理に用いる薬液として、現像に用いたアルカリ性水溶液よりも更に強アルカリ性である水溶液を用いて剥離することができる。この強アルカリ性の水溶液としては、過マンガン酸ナトリウム水溶液、水酸化ナトリウム水溶液、過マンガン酸カリウム水溶液等が挙げられる。また、薬液処理に用いる薬液としては、水又はアルカリ性水溶液と、1種以上の有機溶剤とからなる現像液も好適に用いることができる。アルカリ性水溶液の塩基としては、水酸化テトラメチルアンモニウム、エタノールアミン、エチレンジアミン、ジエチレントリアミン、2-アミノ-2-ヒドロキシメチル-1,3-プロパンジオール等が挙げられる。一緒に用いる有機溶剤としては、アセトン、酢酸エチル、炭素原子数1~4のアルコキシ基をもつアルコキシエタノール、エチルアルコール、イソプロピルアルコール、ブチルアルコール、ジエチレングリコールモノメチルエーテル等が挙げられる。単独で又は2種類以上の塩基を組み合わせて使用することができる。なお、これらの薬液は、単独で又は2種類以上を組み合わせて混合液として用いることができる。 The method for removing a part of the thermosetting resin layer after the thermosetting may be mechanical polishing, and the method for removing the first photosensitive resin layer exposed from the thermosetting resin layer may be chemical treatment. . By removing a part of the thermosetting resin layer after thermosetting by mechanical polishing, the first photosensitive resin layer can be exposed more quickly, and residues around the opening can be more reliably reduced. By removing the first photosensitive resin layer exposed from the thermosetting resin layer by the chemical treatment, the residue around the opening can be more reliably reduced. The method for removing a part of the thermosetting resin layer after the thermosetting and the method for removing the first photosensitive resin layer exposed from the thermosetting resin layer may be chemical treatment. . In this case, the first photosensitive resin layer can be exposed more quickly, and residues around the opening can be more reliably reduced. Moreover, it can peel by using the aqueous solution which is stronger alkaline than the alkaline aqueous solution used for image development as a chemical solution used for a chemical solution process. Examples of the strong alkaline aqueous solution include a sodium permanganate aqueous solution, a sodium hydroxide aqueous solution, and a potassium permanganate aqueous solution. Further, as the chemical solution used for the chemical treatment, a developer composed of water or an alkaline aqueous solution and one or more organic solvents can be suitably used. Examples of the base of the alkaline aqueous solution include tetramethylammonium hydroxide, ethanolamine, ethylenediamine, diethylenetriamine, 2-amino-2-hydroxymethyl-1,3-propanediol and the like. Examples of the organic solvent used together include acetone, ethyl acetate, alkoxyethanol having an alkoxy group having 1 to 4 carbon atoms, ethyl alcohol, isopropyl alcohol, butyl alcohol, diethylene glycol monomethyl ether, and the like. It can be used alone or in combination of two or more bases. In addition, these chemical | medical solutions can be used individually or in combination of 2 or more types as a liquid mixture.

 また、前記熱硬化後の熱硬化性樹脂層の一部を除去する方法と、熱硬化性樹脂層から露出した第1の感光性樹脂層を除去する方法とが、プラズマ処理、ウェットブラスト及びサンドブラストからなる群より選ばれる少なくとも1種であってもよい。この場合、より速やかに第1の感光性樹脂層を露出させることができると共に、開口周辺の残渣をより確実に低減できる。 Further, a method of removing a part of the thermosetting resin layer after the thermosetting and a method of removing the first photosensitive resin layer exposed from the thermosetting resin layer include plasma treatment, wet blasting and sand blasting. It may be at least one selected from the group consisting of In this case, the first photosensitive resin layer can be exposed more quickly, and residues around the opening can be more reliably reduced.

 また、熱硬化工程において、不活性ガスの雰囲気で熱硬化を行ってもよい。不活性ガスの雰囲気で熱硬化を行うことにより、熱硬化工程において導体回路表面の銅の酸化を抑制することができる。 Further, in the thermosetting process, thermosetting may be performed in an inert gas atmosphere. By performing thermosetting in an inert gas atmosphere, copper oxidation on the surface of the conductor circuit can be suppressed in the thermosetting step.

 また、構造体の製造方法は、開口を形成した後の熱硬化性樹脂層の少なくとも一部を覆うように、無電解めっき法により配線部の下地となるシード層を形成するシード層形成工程と、シード層を覆うように第2の感光性樹脂層を形成後、第2の感光性樹脂層に露光処理及び現像処理を施してパターン化する第2のパターン化工程と、シード層の少なくとも一部を覆うように電解めっき法により配線部を形成後、剥離処理により第2の感光性樹脂層を剥離して配線部をパターン化する配線部パターン化工程と、配線部が形成されていない領域のシード層を除去するシード層除去工程と、を更に備えていてもよい。シード層を形成することにより、電解めっき法による配線部の形成が可能になり、配線部を選択的にパターン化することができる。 Further, the structure manufacturing method includes a seed layer forming step of forming a seed layer serving as a base of the wiring portion by an electroless plating method so as to cover at least a part of the thermosetting resin layer after the opening is formed. Forming a second photosensitive resin layer so as to cover the seed layer, and then patterning the second photosensitive resin layer by subjecting the second photosensitive resin layer to exposure and development, and at least one of the seed layer A wiring part patterning step in which the wiring part is formed by electrolytic plating so as to cover the part, and then the second photosensitive resin layer is peeled off by a peeling process to pattern the wiring part, and a region where the wiring part is not formed A seed layer removing step of removing the seed layer. By forming the seed layer, the wiring part can be formed by electrolytic plating, and the wiring part can be selectively patterned.

 また、感光性樹脂層形成工程において、第1の感光性樹脂層の厚さTは2~50μmであってもよい。第1の感光性樹脂層の厚さTが2μm以上であると、第1の感光性樹脂層の形成に用いる感光性樹脂組成物を成膜しやすくなるため、構造体(例えばプリント配線基板)の製造に用いる感光性エレメントの感光性樹脂層を容易に形成することができる。第1の感光性樹脂層の厚さTが50μm以下であると、第1の感光性樹脂層に微細なパターンを形成することが容易になる。 In the photosensitive resin layer forming step, the thickness T 1 of the first photosensitive resin layer may be 2 to 50 μm. When the thickness T1 of the first photosensitive resin layer is 2 μm or more, the photosensitive resin composition used for forming the first photosensitive resin layer can be easily formed. ) Can be easily formed. When the thickness T1 of the first photosensitive resin layer is 50 μm or less, it becomes easy to form a fine pattern on the first photosensitive resin layer.

 また、熱硬化性樹脂層形成工程おいて、熱硬化性樹脂層の厚さTは2~50μmであってもよい。熱硬化性樹脂層の厚さTが2μm以上であると、熱硬化性樹脂層の形成に用いる熱硬化性樹脂組成物を成膜しやすくなるため、構造体(例えばプリント配線基板)の製造に用いるフィルム状の熱硬化性樹脂組成物を容易に作製することができる。熱硬化性樹脂層の厚さTが50μm以下であると、熱硬化性樹脂層に微細なパターンを形成することが容易になる。 In the thermosetting resin layer forming step, the thickness T 2 of the thermosetting resin layer may be 2 to 50 μm. If the thickness T 2 of the thermosetting resin layer is 2μm or more, it becomes easier by forming a thermosetting resin composition used to form the thermosetting resin layer, the production of structures (e.g., printed circuit board) The film-like thermosetting resin composition used in the above can be easily produced. If the thickness T 2 of the thermosetting resin layer is 50μm or less, it is easy to form a fine pattern in the thermosetting resin layer.

 また、本実施形態に係る構造体は、上述した構造体の製造方法によって製造された構造体(導体回路を有する構造体)であって、熱硬化性樹脂層が有する開口の直径が30μm以下であってもよい。上述した製造方法によって製造された構造体は、図1に示される従来の構造体と比べて、絶縁層に微細な開口を有し且つ優れた信頼性を有することができる。また、構造体における熱硬化性樹脂層が有する開口の直径が30μm以下であることにより、ピン数が数万ピンから数十万ピンである多数のピンを備えた半導体素子を実装するのに適したものとなる。 Further, the structure according to the present embodiment is a structure (structure having a conductor circuit) manufactured by the above-described structure manufacturing method, and the diameter of the opening of the thermosetting resin layer is 30 μm or less. There may be. Compared with the conventional structure shown in FIG. 1, the structure manufactured by the above-described manufacturing method can have fine openings in the insulating layer and can have excellent reliability. In addition, since the diameter of the opening of the thermosetting resin layer in the structure is 30 μm or less, it is suitable for mounting a semiconductor element having a large number of pins with tens of thousands to hundreds of thousands of pins. It will be.

 また、上述した構造体の製造方法において使用される熱硬化性樹脂組成物は、熱によって硬化できるものであれば特に制限はない。熱硬化性樹脂組成物は、例えば、エポキシ樹脂、フェノール樹脂、シアネートエステル樹脂、ポリアミドイミド樹脂及び熱硬化性ポリイミド樹脂からなる群より選択される少なくとも一種を含む樹脂組成物であってもよい。また、熱硬化性樹脂組成物は、熱硬化性樹脂組成物に分散した状態での最大粒径が5μm以下であり且つ平均粒径が1μm以下である無機フィラーを含有してもよい。このような熱硬化性樹脂組成物を用いて熱硬化性樹脂層を形成することにより、熱硬化性樹脂層に形成された開口の表面が平滑となり、開口上にシード層を形成しやすくなる。なお、熱硬化性樹脂組成物に分散した状態での無機フィラーの最大粒径は、マイクロトラック法又はナノトラック法を用いて測定されるものをいい、例えば、動的光散乱式ナノトラック粒度分布計「UPA-EX150」(日機装株式会社製)、レーザ回折散乱式マイクロトラック粒度分布計「MT-3100」(日機装株式会社製)を用いてそれぞれ測定した値の平均値をいう。 Further, the thermosetting resin composition used in the above-described structure manufacturing method is not particularly limited as long as it can be cured by heat. The thermosetting resin composition may be, for example, a resin composition containing at least one selected from the group consisting of an epoxy resin, a phenol resin, a cyanate ester resin, a polyamideimide resin, and a thermosetting polyimide resin. The thermosetting resin composition may contain an inorganic filler having a maximum particle size of 5 μm or less and an average particle size of 1 μm or less in a state dispersed in the thermosetting resin composition. By forming a thermosetting resin layer using such a thermosetting resin composition, the surface of the opening formed in the thermosetting resin layer becomes smooth, and it becomes easy to form a seed layer on the opening. Note that the maximum particle size of the inorganic filler in a state dispersed in the thermosetting resin composition is one measured using a microtrack method or a nanotrack method, for example, a dynamic light scattering nanotrack particle size distribution. The average value of the values measured using a total of “UPA-EX150” (manufactured by Nikkiso Co., Ltd.) and a laser diffraction scattering microtrack particle size distribution meter “MT-3100” (manufactured by Nikkiso Co., Ltd.).

 以下、実施例により本開示の目的及び利点をより具体的に説明するが、本開示は下記の実施例に限定されるものではない。 Hereinafter, the purpose and advantages of the present disclosure will be described more specifically by way of examples. However, the present disclosure is not limited to the following examples.

<バインダーポリマ(A-1)の合成>
 重合性単量体(モノマー)であるメタクリル酸54g、メタクリル酸メチル150g及びアクリル酸エチル96g(質量比18/50/32)と、アゾビスイソブチロニトリル2.5gとを混合して得た溶液を「溶液a」とした。
<Synthesis of binder polymer (A-1)>
A polymerizable monomer (monomer) obtained by mixing 54 g of methacrylic acid, 150 g of methyl methacrylate and 96 g of ethyl acrylate (mass ratio 18/50/32) and 2.5 g of azobisisobutyronitrile. The solution was designated as “Solution a”.

 メチルセロソルブ100g及びトルエン50gの混合液(質量比3:2)150gに、アゾビスイソブチロニトリル1.2gを溶解して得た溶液を「溶液b」とした。 A solution obtained by dissolving 1.2 g of azobisisobutyronitrile in 150 g of a mixed solution (mass ratio 3: 2) of 100 g of methyl cellosolve and 50 g of toluene was designated as “Solution b”.

 撹拌機、還流冷却器、温度計、滴下ロート及び窒素ガス導入管を備えたフラスコに、メチルセロソルブ180g及びトルエン120gの混合液(質量比3:2)300gを投入し、フラスコ内に窒素ガスを吹き込みつつ撹拌しながら加熱し、80℃まで昇温させた。 A flask equipped with a stirrer, reflux condenser, thermometer, dropping funnel and nitrogen gas introduction tube was charged with 300 g of a mixture of 180 g of methyl cellosolve and 120 g of toluene (mass ratio 3: 2), and nitrogen gas was introduced into the flask. The mixture was heated with stirring while being blown, and the temperature was raised to 80 ° C.

 フラスコ内の上記混合液に、上記溶液aを4時間かけて滴下速度を一定にして滴下した後、80℃にて2時間撹拌した。次いで、フラスコ内の溶液に、上記溶液bを10分間かけて滴下速度を一定にして滴下した後、フラスコ内の溶液を80℃にて3時間撹拌した。さらに、フラスコ内の溶液を30分間かけて90℃まで昇温させ、90℃にて2時間撹拌した後、撹拌を止め、室温まで冷却してバインダーポリマ(A-1)の溶液を得た。なお、本明細書において、室温とは25℃を示す。 The solution a was dropped into the mixed solution in the flask at a constant dropping rate over 4 hours, and then stirred at 80 ° C. for 2 hours. Next, the solution b was dropped into the solution in the flask at a constant dropping rate over 10 minutes, and then the solution in the flask was stirred at 80 ° C. for 3 hours. Further, the solution in the flask was heated to 90 ° C. over 30 minutes and stirred at 90 ° C. for 2 hours. Then, stirring was stopped and the solution was cooled to room temperature to obtain a solution of binder polymer (A-1). In this specification, room temperature means 25 ° C.

 バインダーポリマ(A-1)の不揮発分(固形分)は44.6質量%であり、重量平均分子量は50000であり、酸価は117mgKOH/gであった。 The nonvolatile content (solid content) of the binder polymer (A-1) was 44.6% by mass, the weight average molecular weight was 50000, and the acid value was 117 mgKOH / g.

(重量平均分子量の測定方法)
 重量平均分子量は、ゲルパーミエーションクロマトグラフィー法(GPC)によって測定し、標準ポリスチレンの検量線を用いて換算することにより導出した。GPCの条件を以下に示す。
(GPC条件)
 ポンプ:日立 L-6000型(株式会社日立製作所製)
 カラム:以下の計3本、カラム仕様:10.7mmφ×300mm
     Gelpack GL-R420
     Gelpack GL-R430
     Gelpack GL-R440(以上、日立化成株式会社製、商品名)
 溶離液:テトラヒドロフラン(以下、「THF」ともいう)
 試料濃度:固形分が44.6質量%のバインダーポリマー溶液を120mg採取し、5mLのTHFに溶解して試料を調製した。
 測定温度:40℃
 注入量:200μL
 圧力:49Kgf/cm(4.8MPa)
 流量:2.05mL/分
 検出器:日立 L-3300型RI(株式会社日立製作所製)
(Measurement method of weight average molecular weight)
The weight average molecular weight was measured by gel permeation chromatography (GPC), and was derived by conversion using a standard polystyrene calibration curve. The GPC conditions are shown below.
(GPC conditions)
Pump: Hitachi L-6000 (manufactured by Hitachi, Ltd.)
Column: 3 in total, column specifications: 10.7 mmφ x 300 mm
Gelpack GL-R420
Gelpack GL-R430
Gelpack GL-R440 (Hitachi Chemical Co., Ltd., trade name)
Eluent: Tetrahydrofuran (hereinafter also referred to as “THF”)
Sample concentration: 120 mg of a binder polymer solution having a solid content of 44.6% by mass was collected and dissolved in 5 mL of THF to prepare a sample.
Measurement temperature: 40 ° C
Injection volume: 200 μL
Pressure: 49Kgf / cm 2 (4.8MPa)
Flow rate: 2.05 mL / min Detector: Hitachi L-3300 type RI (manufactured by Hitachi, Ltd.)

(酸価の測定方法)
 合成したバインダーポリマー約1gを三角フラスコに秤量した。次に、混合溶剤(質量比:トルエン/メタノール=70/30)を加えてバインダーポリマーを溶解した。その後、指示薬としてフェノールフタレイン溶液を適量添加し、0.1Nの水酸化カリウム水溶液で滴定し、下記式より酸価を測定した。
  x=10×Vf×56.1/(Wp×I)
 式中、xは、酸価(mgKOH/g)を示し、Vfは、0.1NのKOH水溶液の滴定量(mL)を示し、Wpは、測定した樹脂溶液の質量(g)を示し、Iは、測定した樹脂溶液中の不揮発分の割合(質量%)を示す。
(Measurement method of acid value)
About 1 g of the synthesized binder polymer was weighed into an Erlenmeyer flask. Next, a mixed solvent (mass ratio: toluene / methanol = 70/30) was added to dissolve the binder polymer. Thereafter, an appropriate amount of a phenolphthalein solution was added as an indicator, titrated with a 0.1N aqueous potassium hydroxide solution, and the acid value was measured from the following formula.
x = 10 × Vf × 56.1 / (Wp × I)
In the formula, x represents an acid value (mgKOH / g), Vf represents a titration amount (mL) of a 0.1N KOH aqueous solution, Wp represents a mass (g) of the measured resin solution, and I Indicates the ratio (% by mass) of the non-volatile content in the measured resin solution.

<バインダーポリマー(A-2)及び(A-3)の合成>
 重合性単量体(モノマー)として、表1に示す材料を表1に示す質量比で用いたほかは、バインダーポリマー(A-1)の溶液を得るのと同様にしてバインダーポリマー(A-2)及び(A-3)の溶液を得た。
<Synthesis of Binder Polymers (A-2) and (A-3)>
As the polymerizable monomer (monomer), the binder polymer (A-2) was obtained in the same manner as that for obtaining a solution of the binder polymer (A-1) except that the materials shown in Table 1 were used in the mass ratio shown in Table 1. ) And (A-3) were obtained.

Figure JPOXMLDOC01-appb-T000014
Figure JPOXMLDOC01-appb-T000014

<感光性樹脂組成物(塗布液)の作製>
 表2~表5に示す各成分を、表2~表5に示す配合量(質量部)で混合することにより、実施例及び比較例の感光性樹脂組成物(塗布液)を作製した。表中のバインダーポリマーの配合量は不揮発分の質量(固形分量)である。表2~表5に示す各成分の詳細は、以下のとおりである。
<Preparation of photosensitive resin composition (coating liquid)>
The components shown in Tables 2 to 5 were mixed in the blending amounts (parts by mass) shown in Tables 2 to 5 to prepare photosensitive resin compositions (coating solutions) of Examples and Comparative Examples. The compounding quantity of the binder polymer in a table | surface is the mass (solid content) of a non volatile matter. Details of each component shown in Tables 2 to 5 are as follows.

(A)バインダーポリマー
 上記のとおり合成したバインダーポリマー(A-1)~(A-3)を用いた。
(A) Binder polymer Binder polymers (A-1) to (A-3) synthesized as described above were used.

(B)光重合性化合物
 ・UA-13:(EO)(PO)変性ウレタンジメタクリレート(エチレンオキサイド平均2mol、プロピレンオキサイド平均18mol付加物)(新中村化学工業株式会社製、商品名)
 ・UA-7100:(EO)変性イソシアヌレート誘導トリメタクリレート(エチレンオキサイド平均27mol付加物)(新中村化学工業株式会社製、商品名)
 ・FA-MECH:γ-クロロ-β-ヒドロキシプロピル-β’-メタクリロイルオキシエチル-o-フタレート(日立化成株式会社製、商品名)
 ・M-114:4-ノルマルノニルフェノキシオクタエチレンオキシアクリレート(東亞合成株式会社製、商品名)
 ・UA-11:(EO)変性ウレタンジメタクリレート(エチレンオキサイド平均10mol付加物)(新中村化学工業株式会社製、商品名)
 ・UA-21:(EO)変性イソシアヌレート誘導トリメタクリレート(エチレンオキサイド平均12mol付加物)(新中村化学工業株式会社製、商品名)
 ・TMPT-9EO:(EO)変性トリメチロールプロパントリメタクリレート(エチレンオキサイド平均9mol付加物)(新中村化学工業株式会社製、商品名)
 ・TMPT-21EO:(EO)変性トリメチロールプロパントリメタクリレート(エチレンオキサイド平均21mol付加物)(新中村化学工業株式会社製、商品名)
 ・FA-024M:下記一般式(4)において、R41及びR42=メチル基、r4=6(平均値)、s41+s42=12(平均値)であるビニル化合物(日立化成株式会社製、商品名)
 ・9G:ポリエチレングリコールジメタクリレート(エチレンオキサイド平均9mol付加物)(新中村化学工業株式会社製、商品名)
(B) Photopolymerizable compound UA-13: (EO) (PO) -modified urethane dimethacrylate (addition product with an average of 2 mol of ethylene oxide and an average of 18 mol of propylene oxide) (trade name, manufactured by Shin-Nakamura Chemical Co., Ltd.)
UA-7100: (EO) modified isocyanurate-derived trimethacrylate (ethylene oxide average 27 mol adduct) (trade name, manufactured by Shin-Nakamura Chemical Co., Ltd.)
FA-MECH: γ-chloro-β-hydroxypropyl-β'-methacryloyloxyethyl-o-phthalate (trade name, manufactured by Hitachi Chemical Co., Ltd.)
M-114: 4-normal nonyl phenoxy octaethylene oxyacrylate (trade name, manufactured by Toagosei Co., Ltd.)
UA-11: (EO) modified urethane dimethacrylate (ethylene oxide average 10 mol adduct) (trade name, manufactured by Shin-Nakamura Chemical Co., Ltd.)
UA-21: (EO) -modified isocyanurate-derived trimethacrylate (ethylene oxide average 12 mol adduct) (trade name, manufactured by Shin-Nakamura Chemical Co., Ltd.)
TMPT-9EO: (EO) modified trimethylolpropane trimethacrylate (9 mol of ethylene oxide average adduct) (trade name, manufactured by Shin-Nakamura Chemical Co., Ltd.)
TMPT-21EO: (EO) -modified trimethylolpropane trimethacrylate (21 mol adduct with an average of ethylene oxide) (trade name, manufactured by Shin Nakamura Chemical Co., Ltd.)
FA-024M: vinyl compound (trade name, manufactured by Hitachi Chemical Co., Ltd.) in which R 41 and R 42 = methyl group, r4 = 6 (average value), s41 + s42 = 12 (average value) in the following general formula (4) )
・ 9G: Polyethylene glycol dimethacrylate (average 9 mol of ethylene oxide adduct) (trade name, manufactured by Shin-Nakamura Chemical Co., Ltd.)

Figure JPOXMLDOC01-appb-C000015
Figure JPOXMLDOC01-appb-C000015

(C)光重合開始剤
 B-CIM:2,2’-ビス(2-クロロフェニル)-4,4’,5,5’-テトラフェニル-1,2’-ビイミダゾール(Hampford社製、商品名)
(C) Photopolymerization initiator B-CIM: 2,2′-bis (2-chlorophenyl) -4,4 ′, 5,5′-tetraphenyl-1,2′-biimidazole (trade name, manufactured by Hampford) )

(D)増感色素
 EAB:4,4’-ビス(ジエチルアミノ)ベンゾフェノン(保土谷化学工業株式会社製、商品名)
(D) Sensitizing dye EAB: 4,4′-bis (diethylamino) benzophenone (trade name, manufactured by Hodogaya Chemical Co., Ltd.)

(E)水素供与体
 LCV:ロイコクリスタルバイオレット(山田化学株式会社製、商品名)
(E) Hydrogen donor LCV: Leuco Crystal Violet (Yamada Chemical Co., Ltd., trade name)

染料
 MKG:マラカイトグリーン(大阪有機化学工業株式会社製、商品名)
Dye MKG: Malachite Green (Osaka Organic Chemical Industry Co., Ltd., trade name)

Figure JPOXMLDOC01-appb-T000016
Figure JPOXMLDOC01-appb-T000016

Figure JPOXMLDOC01-appb-T000017
Figure JPOXMLDOC01-appb-T000017

Figure JPOXMLDOC01-appb-T000018
Figure JPOXMLDOC01-appb-T000018

Figure JPOXMLDOC01-appb-T000019
Figure JPOXMLDOC01-appb-T000019

<導体回路を有するプリント配線基板の準備>
(感光性エレメントの作製)
 上記で得られた感光性樹脂組成物のそれぞれを、厚さ16μmのポリエチレンテレフタレートフィルム(帝人株式会社製、商品名「HTF-01」)(支持フィルム)上に厚さが均一になるように塗布した。次に、熱風対流式乾燥器を用いて、70℃で1分間、次いで、110℃で1分間乾燥して、乾燥後の膜厚が25μmである感光性樹脂層を形成した。さらに、感光性樹脂層上にポリエチレンフィルム(タマポリ株式会社製、商品名「NF-15」)(保護層)を貼り合わせ、支持フィルムと、感光性樹脂層と、保護層とが順に積層された感光性エレメントとして、実施例及び比較例に係る感光性エレメントをそれぞれ得た。
<Preparation of printed wiring board having conductor circuit>
(Production of photosensitive element)
Each of the photosensitive resin compositions obtained above was applied on a 16 μm thick polyethylene terephthalate film (trade name “HTF-01” manufactured by Teijin Ltd.) (support film) so that the thickness was uniform. did. Next, using a hot air convection dryer, drying was performed at 70 ° C. for 1 minute and then at 110 ° C. for 1 minute to form a photosensitive resin layer having a dried film thickness of 25 μm. Further, a polyethylene film (manufactured by Tamapoly Co., Ltd., trade name “NF-15”) (protective layer) was laminated on the photosensitive resin layer, and a support film, a photosensitive resin layer, and a protective layer were laminated in order. As the photosensitive element, photosensitive elements according to Examples and Comparative Examples were obtained.

(感光性樹脂層の形成)
 まず、厚さ18μmの銅箔が両面に貼着された銅張積層板(日立化成株式会社製、商品名「MCL-E-679FG」)を準備した。銅張積層板の厚さは400μmであった。この銅表面を、CZ処理液(メック株式会社製、商品名「メックエッチボンドCZ-8100」)で粗化した。この粗化銅基板(以下、単に「基板」という。)を加熱して80℃に昇温させた後、実施例及び比較例に係る感光性エレメントのそれぞれを、基板の銅表面上にラミネート(積層)した。ラミネートは、保護層を除去しながら、各感光性エレメントの感光性樹脂層が基板の銅表面に密着するようにして、温度120℃、ラミネート圧力0.39MPaの条件下で行った。次いで、室温になるまで冷却して、基板の銅表面上に感光性樹脂層及び支持フィルムが積層された積層基板Aを得た。
(Formation of photosensitive resin layer)
First, a copper clad laminate (manufactured by Hitachi Chemical Co., Ltd., trade name “MCL-E-679FG”) having a copper foil having a thickness of 18 μm adhered on both sides was prepared. The thickness of the copper clad laminate was 400 μm. The copper surface was roughened with a CZ treatment solution (trade name “MEC etch bond CZ-8100” manufactured by MEC Co., Ltd.). After heating this roughened copper substrate (hereinafter simply referred to as “substrate”) to 80 ° C., each of the photosensitive elements according to Examples and Comparative Examples was laminated on the copper surface of the substrate ( Layered). Lamination was performed under conditions of a temperature of 120 ° C. and a lamination pressure of 0.39 MPa so that the photosensitive resin layer of each photosensitive element was in close contact with the copper surface of the substrate while removing the protective layer. Subsequently, it cooled until it became room temperature, and the laminated substrate A by which the photosensitive resin layer and the support film were laminated | stacked on the copper surface of the board | substrate was obtained.

(感光性樹脂層パターンの形成)
 次に、積層基板Aを2つの領域に分割し、そのうち1つの領域の支持フィルム上に、直径が30μmφ、40μmφ、50μmφの円状パターンがそれぞれ40μm、80μm、100μmピッチに配置されたデザインを有するPET製のフォトツールを配置した。なお、隣り合う2つの円状パターンの中心間の距離を「ピッチ」という。露光は、ショートアークUVランプ(株式会社オーク製作所製、商品名「AHD-5000R」)を光源とする平行光線露光機(株式会社オーク製作所製、商品名「EXM-1201」)を使用して、現像後の30μmφの円状パターンの直径が設計値通りに得られる露光量(エネルギー量)で、PET製のフォトツール及び支持フィルムを介して感光性樹脂層を露光した。なお、照度の測定には、365nm対応プローブを適用した紫外線照度計(株式会社オーク製作所製、商品名「UV-350SN型」)を用いた。
(Formation of photosensitive resin layer pattern)
Next, the multilayer substrate A is divided into two regions, and a circular pattern having a diameter of 30 μmφ, 40 μmφ, and 50 μmφ is arranged on a support film in one region at a pitch of 40 μm, 80 μm, and 100 μm, respectively. A photo tool made of PET was placed. The distance between the centers of two adjacent circular patterns is referred to as “pitch”. For the exposure, a parallel light exposure machine (trade name “EXM-1201” manufactured by Oak Manufacturing Co., Ltd.) using a short arc UV lamp (trade name “AHD-5000R” manufactured by Oak Manufacturing Co., Ltd.) as a light source is used. The photosensitive resin layer was exposed through a PET phototool and a support film with an exposure amount (energy amount) that allows the diameter of a 30 μmφ circular pattern after development to be obtained as designed. For measurement of illuminance, an ultraviolet illuminance meter (trade name “UV-350SN type” manufactured by Oak Manufacturing Co., Ltd.) using a 365 nm probe was used.

 露光後、積層基板Aから支持フィルムを剥離し、感光性樹脂層を露出させた。次に、現像機(HMS社製)を用いて1質量%炭酸ナトリウム水溶液を30℃、0.2MPaでスプレーすることにより未露光部分を除去した。現像時間は、各感光性樹脂組成物の最短現像時間の2倍の時間とした。このようにして、感光性樹脂組成物の硬化物パターン(感光性樹脂層パターン)からなる硬化膜を基板の銅表面上に形成することにより積層基板Bを得た。なお、最短現像時間とは、以下のように測定して得られる値とした。まず、上記積層基板Aを30mm×30mmのサイズにカットし、試験片とした。試験片から支持フィルムを剥離した後、30℃の1質量%炭酸ナトリウム水溶液を用いて、0.2MPaの圧力でスプレー現像し、1mm以上の未露光部が除去されたことを目視で確認できる最短の時間を最短現像時間とした。 After the exposure, the support film was peeled off from the laminated substrate A to expose the photosensitive resin layer. Next, the unexposed part was removed by spraying 1 mass% sodium carbonate aqueous solution at 30 degreeC and 0.2 Mpa using the developing machine (made by HMS). The development time was set to twice the shortest development time of each photosensitive resin composition. Thus, the laminated substrate B was obtained by forming the cured film which consists of a hardened | cured material pattern (photosensitive resin layer pattern) of the photosensitive resin composition on the copper surface of a board | substrate. The shortest development time was a value obtained by measurement as follows. First, the laminated substrate A was cut into a size of 30 mm × 30 mm to obtain a test piece. After peeling off the support film from the test piece, spray development is performed at a pressure of 0.2 MPa using a 1% by mass sodium carbonate aqueous solution at 30 ° C., and the shortest time that can be visually confirmed that an unexposed portion of 1 mm or more has been removed. Was set as the shortest development time.

(熱硬化性フィルムタイプの樹脂組成物の作製)
 プリント配線基板の熱硬化性樹脂層(層間絶縁層)の形成に使用する熱硬化性樹脂組成物として、エポキシ樹脂70質量部と、硬化剤30質量部(固形分)と、無機フィラー成分とを混合して熱硬化性樹脂組成物の溶液を調製した。なお、無機フィラー成分は、樹脂分に対し、30質量%になるように配合した。
(Preparation of thermosetting film type resin composition)
As a thermosetting resin composition used for forming a thermosetting resin layer (interlayer insulating layer) of a printed wiring board, 70 parts by mass of an epoxy resin, 30 parts by mass (solid content), and an inorganic filler component The solution of the thermosetting resin composition was prepared by mixing. In addition, the inorganic filler component was blended so as to be 30% by mass with respect to the resin content.

 エポキシ樹脂としては、ビフェニルアラルキル型エポキシ樹脂(日本化薬株式会社製、商品名「NC-3000H」)を用いた。 As the epoxy resin, a biphenyl aralkyl type epoxy resin (manufactured by Nippon Kayaku Co., Ltd., trade name “NC-3000H”) was used.

 硬化剤としては、次のようにして得られた硬化剤の溶液を用いた。温度計、撹拌装置、並びに、還流冷却管付き水分定量器の付いた、加熱及び冷却可能な容積2Lの反応容器に、ビス(4-アミノフェニル)スルホン:26.40gと、2,2’-ビス[4-(4-マレイミドフェノキシ)フェニル]プロパン:484.50gと、p-アミノ安息香酸:29.10gと、ジメチルアセトアミド:360.00gとを入れ、140℃で5時間反応させた。これにより、分子主鎖中にスルホン基を有し、酸性置換基と不飽和N-置換マレイミド基とを有する硬化剤の溶液を得た。 As the curing agent, a curing agent solution obtained as follows was used. In a 2 L reaction vessel equipped with a thermometer, a stirrer, and a moisture meter with a reflux condenser, a volume of 2 L that can be heated and cooled, 26.40 g of bis (4-aminophenyl) sulfone, and 2,2′- Bis [4- (4-maleimidophenoxy) phenyl] propane: 484.50 g, p-aminobenzoic acid: 29.10 g, and dimethylacetamide: 360.00 g were added and reacted at 140 ° C. for 5 hours. As a result, a solution of a curing agent having a sulfone group in the molecular main chain and having an acidic substituent and an unsaturated N-substituted maleimide group was obtained.

 無機フィラー成分としては、平均粒径が50nmであり、ビニルシランでシランカップリング処理したシリカフィラーを用いた。分散状態について、動的光散乱式ナノトラック粒度分布計「UPA-EX150」(日機装株式会社製)、及び、レーザ回折散乱式マイクロトラック粒度分布計「MT-3100」(日機装株式会社製)を用いて測定し、最大粒径が1μm以下であることを確認した。 As the inorganic filler component, a silica filler having an average particle diameter of 50 nm and silane coupling treatment with vinylsilane was used. For the dispersion state, a dynamic light scattering nanotrack particle size distribution analyzer “UPA-EX150” (manufactured by Nikkiso Co., Ltd.) and a laser diffraction scattering type microtrack particle size distribution analyzer “MT-3100” (manufactured by Nikkiso Co., Ltd.) are used. The maximum particle size was confirmed to be 1 μm or less.

 上述のように得た熱硬化性樹脂組成物の溶液を、支持層である16μm厚のポリエチレンテレフタレートフィルム(G2-16、帝人株式会社製、商品名)上に均一に塗布することにより熱硬化性樹脂組成物層を形成した。その後、熱風対流式乾燥機を用いて熱硬化性樹脂組成物層を100℃で約10分間乾燥することによってフィルム状熱硬化性樹脂組成物を得た。フィルム状熱硬化性樹脂組成物の膜厚は10~90μmに調整した。 The solution of the thermosetting resin composition obtained as described above is uniformly applied onto a 16 μm-thick polyethylene terephthalate film (G2-16, manufactured by Teijin Ltd., trade name) as a support layer. A resin composition layer was formed. Thereafter, the thermosetting resin composition layer was dried at 100 ° C. for about 10 minutes using a hot air convection dryer to obtain a film-like thermosetting resin composition. The film thickness of the film-like thermosetting resin composition was adjusted to 10 to 90 μm.

 次いで、熱硬化性樹脂組成物層に埃等が付着しないように、支持層と接している側とは反対側の表面上にポリエチレンフィルム(タマポリ株式会社製、商品名「NF-15」)を保護フィルムとして貼り合わせ、熱硬化性フィルムタイプの樹脂組成物を得た。 Next, in order to prevent dust and the like from adhering to the thermosetting resin composition layer, a polyethylene film (manufactured by Tamapoly Co., Ltd., trade name “NF-15”) is provided on the surface opposite to the side in contact with the support layer. Bonding as a protective film, a thermosetting film type resin composition was obtained.

(開口形成)
 得られた熱硬化性フィルムタイプの樹脂組成物を用いて、積層基板B上に熱硬化性樹脂層を形成した。詳細には、まず、上記の熱硬化性樹脂組成物からなる熱硬化性フィルムタイプの樹脂組成物の保護フィルムのみを剥がし、積層基板Bの両面(感光性樹脂層パターン及び導体回路上)に熱硬化性樹脂組成物を載置した。プレス式真空ラミネータ(MVLP-500、株式会社名機製作所製、商品名)を用いて積層基板Bの表面に熱硬化性樹脂組成物を積層した。プレス条件については、プレス熱板温度80℃、真空引き時間20秒、ラミネートプレス時間30秒、気圧4kPa以下、圧着圧力0.4MPaとした。次いで、クリーンオーブンで所定温度及び所定時間で熱硬化性樹脂層を熱硬化させた。
(Opening formation)
A thermosetting resin layer was formed on the laminated substrate B using the obtained thermosetting film type resin composition. Specifically, first, only the protective film of the thermosetting film type resin composition made of the above thermosetting resin composition is peeled off, and heat is applied to both surfaces (on the photosensitive resin layer pattern and the conductor circuit) of the multilayer substrate B. A curable resin composition was placed. The thermosetting resin composition was laminated on the surface of the laminated substrate B using a press-type vacuum laminator (MVLP-500, manufactured by Meiki Seisakusho, trade name). Regarding the pressing conditions, the press hot plate temperature was 80 ° C., the evacuation time was 20 seconds, the lamination pressing time was 30 seconds, the atmospheric pressure was 4 kPa or less, and the pressing pressure was 0.4 MPa. Next, the thermosetting resin layer was thermoset at a predetermined temperature and a predetermined time in a clean oven.

 その後、表6に示す条件でプラズマ処理(プラズマアッシング)することで、熱硬化性樹脂層を研削して感光性樹脂層パターンに露出部を形成した。次いで、表7に示す工程に沿って、感光性樹脂層パターンの露出部を除去し、熱硬化性樹脂層及び感光性樹脂層の一部を開口させてビアを形成することにより、プリント配線基板を得た。 Thereafter, plasma treatment (plasma ashing) was performed under the conditions shown in Table 6, whereby the thermosetting resin layer was ground to form an exposed portion in the photosensitive resin layer pattern. Next, along the steps shown in Table 7, the exposed portion of the photosensitive resin layer pattern is removed, and a via is formed by opening a part of the thermosetting resin layer and the photosensitive resin layer, thereby forming a printed wiring board. Got.

Figure JPOXMLDOC01-appb-T000020
Figure JPOXMLDOC01-appb-T000020

Figure JPOXMLDOC01-appb-T000021
Figure JPOXMLDOC01-appb-T000021

<開口性の評価>
 ビアの開口性(円柱レジストの除去性)については、直径30μmφ、40μmφ、50μmφのビアを電子顕微鏡(SEM)で観察して以下の基準に基づいて評価した。評価結果を表8~11に示す。
 A:銅表面に感光性樹脂組成物由来の残渣がなく、剥離及び除去できている。
 B:ビアの形成部分(開口部分)に感光性樹脂組成物由来の残渣が容積の50%未満発生している。
 C:ビアの形成部分(開口部分)に感光性樹脂組成物由来の残渣が容積の50%以上発生している。
<Evaluation of openability>
The via opening (removability of the cylindrical resist) was evaluated based on the following criteria by observing vias having a diameter of 30 μmφ, 40 μmφ, and 50 μmφ with an electron microscope (SEM). The evaluation results are shown in Tables 8 to 11.
A: There is no residue derived from the photosensitive resin composition on the copper surface, and it can be peeled off and removed.
B: Residue derived from the photosensitive resin composition is generated in a portion where the via is formed (opening portion) less than 50% of the volume.
C: Residue derived from the photosensitive resin composition is generated at 50% or more of the volume in the via forming part (opening part).

<屈曲性の評価>
 FPC基板(商品名:F-30VC1、基板厚:25μm、銅厚:18μm、ニッカン工業株式会社製)を80℃に加温し、その銅表面上に実施例及び比較例に係る感光性エレメントの感光性樹脂組成物層及び支持フィルムを、感光性樹脂組成物層がFPC基板側に対向するように、保護フィルムを剥がしながら110℃のヒートロールを用い1.5m/分の速度でラミネートした。この感光性樹脂組成物層及び支持フィルムが積層されたFPC基板を、屈曲性を評価するための試験片とした。上記試験片に対し、ショートアークUVランプ(株式会社オーク製作所製、商品名「AHD-5000R」)を光源とする平行光線露光機(株式会社オーク製作所製、商品名「EXM-1201」)を使用して、41段ステップタブレットの現像後の残存ステップ段数で20段となるエネルギー量で露光を行い、感光性樹脂組成物層を光硬化させた。そして、支持フィルムを剥離した後に現像して、FPC基板上にレジストパターンが積層された屈曲性評価用基板を得た。
<Evaluation of flexibility>
An FPC board (trade name: F-30VC1, board thickness: 25 μm, copper thickness: 18 μm, manufactured by Nikkan Kogyo Co., Ltd.) was heated to 80 ° C., and the photosensitive elements according to Examples and Comparative Examples were formed on the copper surface. The photosensitive resin composition layer and the support film were laminated at a speed of 1.5 m / min using a 110 ° C. heat roll while peeling off the protective film so that the photosensitive resin composition layer was opposed to the FPC substrate side. The FPC board on which the photosensitive resin composition layer and the support film were laminated was used as a test piece for evaluating flexibility. A parallel light exposure machine (trade name “EXM-1201” manufactured by Oak Manufacturing Co., Ltd.) using a short arc UV lamp (trade name “AHD-5000R” manufactured by Oak Manufacturing Co., Ltd.) as a light source is used for the above test piece. Then, the photosensitive resin composition layer was photocured by performing exposure with an energy amount of 20 steps in the number of remaining step steps after development of the 41 step tablet. Then, after the support film was peeled off, development was performed to obtain a flexibility evaluation substrate in which a resist pattern was laminated on the FPC substrate.

 屈曲性は、マンドレル試験により評価を行った。屈曲性評価用基板を幅2cm、長さ10cmの短冊状に切断し、円筒状の棒に180°で5往復擦りあわせた。その後、FPC基板とレジストパターンとの間で剥がれない最小の円筒の直径(mm)を求めた。円筒の直径が小さいほど屈曲性に優れる。結果を表8~11に示す。 Flexibility was evaluated by a mandrel test. The substrate for evaluation of flexibility was cut into a strip shape having a width of 2 cm and a length of 10 cm, and was rubbed back and forth 5 times at 180 ° to a cylindrical rod. Thereafter, the minimum diameter (mm) of the cylinder that could not be peeled between the FPC substrate and the resist pattern was determined. The smaller the diameter of the cylinder, the better the flexibility. The results are shown in Tables 8-11.

<密着性の評価>
 実施例2、7、12及び14の感光性樹脂組成物を用いて密着性の評価を行った。上記(感光性樹脂層パターンの形成)と同様に、直径が30μmφ、40μmφ、50μmφの円状パターンがそれぞれ40μm、80μm、100μmピッチに配置されたデザインを有するPET製のフォトツールを用いて、円柱状のレジスト(ポストともいう)を形成した。電子顕微鏡(SEM)で観察し、現像後に残存するポストの比率(すなわち、ポストの形成性)を密着性の指標として以下の基準に基づいて評価した。結果を表12及び表13に示す。
 A:ポストがマスクデザインの開口部全体の90%以上形成されている。
 B:ポストがマスクデザインの開口部全体の50%以上90%未満形成されている。
 C:ポストがマスクデザインの開口部全体の50%未満形成されている。
<Evaluation of adhesion>
Adhesion was evaluated using the photosensitive resin compositions of Examples 2, 7, 12, and 14. As in the above (formation of photosensitive resin layer pattern), using a photo tool made of PET having a design in which circular patterns with diameters of 30 μmφ, 40 μmφ, and 50 μmφ are arranged at pitches of 40 μm, 80 μm, and 100 μm, respectively, A columnar resist (also called a post) was formed. Observed with an electron microscope (SEM), the ratio of posts remaining after development (that is, post formability) was evaluated based on the following criteria as an index of adhesion. The results are shown in Table 12 and Table 13.
A: 90% or more of the posts are formed over the entire opening of the mask design.
B: The post is formed to be 50% or more and less than 90% of the entire opening of the mask design.
C: The post is formed less than 50% of the entire opening of the mask design.

Figure JPOXMLDOC01-appb-T000022
Figure JPOXMLDOC01-appb-T000022

Figure JPOXMLDOC01-appb-T000023
Figure JPOXMLDOC01-appb-T000023

Figure JPOXMLDOC01-appb-T000024
Figure JPOXMLDOC01-appb-T000024

Figure JPOXMLDOC01-appb-T000025
Figure JPOXMLDOC01-appb-T000025

Figure JPOXMLDOC01-appb-T000026
Figure JPOXMLDOC01-appb-T000026

Figure JPOXMLDOC01-appb-T000027
Figure JPOXMLDOC01-appb-T000027

 表8~11から明らかなように、実施例の感光性樹脂組成物を用いることで、ビアの直径が30μm以下でも開口性が良好であり、屈曲性にも優れていることが分かった。それに対し、比較例の感光性樹脂組成物を用いて得られたビアの開口性は実施例と比べて劣っていた。また、実施例2の感光性樹脂組成物を用いることで、実施例7の感光性樹脂組成物を用いた場合と比較して、円柱レジストの形成性に優れることが分かった。また、実施例12の感光性樹脂組成物を用いることで、実施例14の感光性樹脂組成物を用いた場合と比較して、円柱レジストの形成性に優れることが分かった。 As is apparent from Tables 8 to 11, it was found that by using the photosensitive resin composition of the example, the opening property was good and the flexibility was excellent even when the via diameter was 30 μm or less. On the other hand, the opening property of the via obtained using the photosensitive resin composition of the comparative example was inferior to that of the example. Moreover, it turned out that it is excellent in the formability of a cylindrical resist by using the photosensitive resin composition of Example 2 compared with the case where the photosensitive resin composition of Example 7 is used. Moreover, it turned out that it is excellent in the formability of a cylindrical resist by using the photosensitive resin composition of Example 12 compared with the case where the photosensitive resin composition of Example 14 is used.

 また、ビアの直径を100μmに変更した以外は上記評価と同様にプリント配線基板を作製し、上記と同様に評価を行った。さらに、ビアの直径を200μmに変更した以外は上記評価と同様にプリント配線基板を作製し、上記と同様に評価を行った。いずれについても、実施例1~14の感光性樹脂組成物を用いた場合において粗化の時間を3分の1に短縮しても開口性が良好であり、スループットに優れることが分かった。 Further, a printed wiring board was produced in the same manner as in the above evaluation except that the via diameter was changed to 100 μm, and the evaluation was performed in the same manner as described above. Furthermore, a printed wiring board was produced in the same manner as in the above evaluation except that the via diameter was changed to 200 μm, and the evaluation was performed in the same manner as described above. In any case, it was found that when the photosensitive resin compositions of Examples 1 to 14 were used, the opening property was good and the throughput was excellent even when the roughening time was reduced to one third.

 100…多層プリント配線基板、101…銅張積層板、102…配線パターン、103…層間絶縁層、104…開口、105…シード層、106…配線パターン、107…配線パターン、108…ソルダーレジスト。 DESCRIPTION OF SYMBOLS 100 ... Multilayer printed wiring board, 101 ... Copper clad laminated board, 102 ... Wiring pattern, 103 ... Interlayer insulation layer, 104 ... Opening, 105 ... Seed layer, 106 ... Wiring pattern, 107 ... Wiring pattern, 108 ... Solder resist.

Claims (15)

 バインダーポリマーと、光重合性化合物と、光重合開始剤と、を含有し、
 前記光重合性化合物が、下記一般式(1)で表される化合物と、分子内に1つのエチレン性不飽和結合を有する化合物と、を含む、感光性樹脂組成物。
Figure JPOXMLDOC01-appb-C000001
[式(1)中、R11は、炭素数1~20のアルキレン基、炭素数1~10のシクロアルキレン基、又は、フェニレン基を示し、R12及びR13は、各々独立に水素原子又はメチル基を示し、X11及びX12は、各々独立に、オキシエチレン基及びオキシプロピレン基からなる群より選ばれる少なくとも1種を含むオキシアルキレン基又はポリオキシアルキレン基を示し、X11及びX12に含まれるオキシエチレン基及びオキシプロピレン基の総数が12~80である。]
Containing a binder polymer, a photopolymerizable compound, and a photopolymerization initiator,
The photosensitive resin composition in which the said photopolymerizable compound contains the compound represented by following General formula (1), and the compound which has one ethylenically unsaturated bond in a molecule | numerator.
Figure JPOXMLDOC01-appb-C000001
[In the formula (1), R 11 represents an alkylene group having 1 to 20 carbon atoms, a cycloalkylene group having 1 to 10 carbon atoms, or a phenylene group, and R 12 and R 13 are each independently a hydrogen atom or Represents a methyl group, X 11 and X 12 each independently represent an oxyalkylene group or a polyoxyalkylene group containing at least one selected from the group consisting of an oxyethylene group and an oxypropylene group, and X 11 and X 12 The total number of oxyethylene groups and oxypropylene groups contained in is from 12 to 80. ]
 バインダーポリマーと、光重合性化合物と、光重合開始剤と、を含有し、
 前記光重合性化合物が、下記一般式(2)で表される化合物と、分子内に1つのエチレン性不飽和結合を有する化合物と、を含む、感光性樹脂組成物。
Figure JPOXMLDOC01-appb-C000002
[式(2)中、R21、R22及びR23は、各々独立に炭素数1~20のアルキレン基を示し、R24、R25及びR26は、各々独立に水素原子又はメチル基を示し、X21、X22及びX23は、各々独立に、オキシエチレン基及びオキシプロピレン基からなる群より選ばれる少なくとも1種を含むオキシアルキレン基又はポリオキシアルキレン基を示し、X21、X22及びX23に含まれるオキシエチレン基及びオキシプロピレン基の総数が15~120である。]
Containing a binder polymer, a photopolymerizable compound, and a photopolymerization initiator,
The photosensitive resin composition in which the said photopolymerizable compound contains the compound represented by following General formula (2), and the compound which has one ethylenically unsaturated bond in a molecule | numerator.
Figure JPOXMLDOC01-appb-C000002
[In the formula (2), R 21 , R 22 and R 23 each independently represents an alkylene group having 1 to 20 carbon atoms, and R 24 , R 25 and R 26 each independently represents a hydrogen atom or a methyl group. X 21 , X 22 and X 23 each independently represent an oxyalkylene group or a polyoxyalkylene group containing at least one selected from the group consisting of an oxyethylene group and an oxypropylene group, and X 21 , X 22 the total number of oxyethylene groups and oxypropylene groups contained in and X 23 is 15-120. ]
 前記分子内に1つのエチレン性不飽和結合を有する化合物が、下記一般式(3)で表される化合物を含む、請求項1又は2に記載の感光性樹脂組成物。
Figure JPOXMLDOC01-appb-C000003
[式(3)中、R31は、炭素数1~5のアルキル基、ハロゲン原子又は水酸基を示し、R32は、水素原子又はメチル基を示し、R33は、水素原子、メチル基又はハロゲン化メチル基を示し、Aは、炭素数2~4のアルキレン基を示し、mは、1~4の整数を示し、nは、0~4の整数を示す。なお、nが2以上の場合、複数存在するR31は同一でも異なっていてもよい。]
The photosensitive resin composition of Claim 1 or 2 in which the compound which has one ethylenically unsaturated bond in the said molecule | numerator contains the compound represented by following General formula (3).
Figure JPOXMLDOC01-appb-C000003
[In the formula (3), R 31 represents an alkyl group having 1 to 5 carbon atoms, a halogen atom or a hydroxyl group, R 32 represents a hydrogen atom or a methyl group, and R 33 represents a hydrogen atom, a methyl group or a halogen atom. A represents a methyl group, A represents an alkylene group having 2 to 4 carbon atoms, m represents an integer of 1 to 4, and n represents an integer of 0 to 4. When n is 2 or more, a plurality of R 31 may be the same or different. ]
 前記バインダーポリマーが、(メタ)アクリル酸アルキルエステルに由来する構造単位を有する、請求項1~3のいずれか一項に記載の感光性樹脂組成物。 The photosensitive resin composition according to any one of claims 1 to 3, wherein the binder polymer has a structural unit derived from an alkyl (meth) acrylate.  前記バインダーポリマーの酸価が60~250mgKOH/gである、請求項1~4のいずれか一項に記載の感光性樹脂組成物。 The photosensitive resin composition according to any one of claims 1 to 4, wherein the acid value of the binder polymer is 60 to 250 mgKOH / g.  前記バインダーポリマーの重量平均分子量が10000~100000である、請求項1~5のいずれか一項に記載の感光性樹脂組成物。 The photosensitive resin composition according to any one of claims 1 to 5, wherein the binder polymer has a weight average molecular weight of 10,000 to 100,000.  前記光重合開始剤が2,4,5-トリアリールイミダゾール二量体を含む、請求項1~6のいずれか一項に記載の感光性樹脂組成物。 The photosensitive resin composition according to any one of claims 1 to 6, wherein the photopolymerization initiator contains a 2,4,5-triarylimidazole dimer.  増感色素を更に含有する、請求項1~7のいずれか一項に記載の感光性樹脂組成物。 The photosensitive resin composition according to any one of claims 1 to 7, further comprising a sensitizing dye.  水素供与体を更に含有する、請求項1~8のいずれか一項に記載の感光性樹脂組成物。 The photosensitive resin composition according to any one of claims 1 to 8, further comprising a hydrogen donor.  支持体と、請求項1~9のいずれか一項に記載の感光性樹脂組成物を用いて前記支持体上に形成された感光性樹脂層と、を備える、感光性エレメント。 A photosensitive element comprising: a support; and a photosensitive resin layer formed on the support using the photosensitive resin composition according to any one of claims 1 to 9.  請求項1~9のいずれか一項に記載の感光性樹脂組成物、又は、請求項10に記載の感光性エレメントを用いて感光性樹脂層を基板上に形成する工程と、
 前記感光性樹脂層の所定部分に活性光線を照射して前記所定部分を硬化させる露光工程と、
 前記感光性樹脂層の前記所定部分以外の部分を前記基板上から除去することにより、前記感光性樹脂組成物の硬化物からなるレジストパターンを前記基板上に形成する現像工程と、を備える、レジストパターンの形成方法。
Forming a photosensitive resin layer on a substrate using the photosensitive resin composition according to any one of claims 1 to 9 or the photosensitive element according to claim 10;
An exposure step of irradiating a predetermined portion of the photosensitive resin layer with an actinic ray to cure the predetermined portion;
A development step of forming a resist pattern made of a cured product of the photosensitive resin composition on the substrate by removing portions other than the predetermined portion of the photosensitive resin layer from the substrate. Pattern formation method.
 前記活性光線の波長が340~430nmの範囲内である、請求項11に記載のレジストパターンの形成方法。 The method for forming a resist pattern according to claim 11, wherein the wavelength of the actinic ray is in the range of 340 to 430 nm.  導体回路を有する基板の表面に形成された絶縁層に開口が設けられると共に、前記導体回路に接続される配線部が前記開口に形成されてなる構造体の製造方法であって、
 請求項1~9のいずれか一項に記載の感光性樹脂組成物、又は、請求項10に記載の感光性エレメントを用いて、導体回路を覆うように前記基板上に第1の感光性樹脂層を形成する感光性樹脂層形成工程と、
 前記第1の感光性樹脂層に露光処理及び現像処理を施してパターン化する第1のパターン化工程と、
 前記第1の感光性樹脂層のパターンを覆うように前記基板上に熱硬化性樹脂層を形成する熱硬化性樹脂層形成工程と、
 前記熱硬化性樹脂層の一部を除去して前記第1の感光性樹脂層のパターンの所定箇所を前記熱硬化性樹脂層から露出させるパターン露出工程と、
 前記熱硬化性樹脂層から露出した前記第1の感光性樹脂層のパターンの前記所定箇所を除去して、前記導体回路を露出させる開口を前記熱硬化性樹脂層に形成する開口形成工程と、を備える、構造体の製造方法。
A method of manufacturing a structure in which an opening is provided in an insulating layer formed on a surface of a substrate having a conductor circuit, and a wiring portion connected to the conductor circuit is formed in the opening,
A first photosensitive resin on the substrate so as to cover a conductor circuit using the photosensitive resin composition according to any one of claims 1 to 9 or the photosensitive element according to claim 10. A photosensitive resin layer forming step of forming a layer;
A first patterning step of patterning the first photosensitive resin layer by subjecting it to an exposure process and a development process;
A thermosetting resin layer forming step of forming a thermosetting resin layer on the substrate so as to cover the pattern of the first photosensitive resin layer;
A pattern exposure step of removing a part of the thermosetting resin layer to expose a predetermined portion of the pattern of the first photosensitive resin layer from the thermosetting resin layer;
Removing the predetermined portion of the pattern of the first photosensitive resin layer exposed from the thermosetting resin layer, and forming an opening in the thermosetting resin layer to expose the conductor circuit; A structure manufacturing method comprising:
 前記熱硬化性樹脂層形成工程及び前記パターン露出工程の間の工程として、前記熱硬化性樹脂層を熱硬化する熱硬化工程を更に備える、請求項13に記載の構造体の製造方法。 The method for manufacturing a structure according to claim 13, further comprising a thermosetting step of thermosetting the thermosetting resin layer as a step between the thermosetting resin layer forming step and the pattern exposing step.  前記開口を形成した後の前記熱硬化性樹脂層の少なくとも一部を覆うように、無電解めっき法により前記配線部の下地となるシード層を形成するシード層形成工程と、
 前記シード層を覆うように第2の感光性樹脂層を形成後、前記第2の感光性樹脂層に露光処理及び現像処理を施してパターン化する第2のパターン化工程と、
 前記シード層の少なくとも一部を覆うように電解めっき法により前記配線部を形成後、前記第2の感光性樹脂層のパターンを剥離して前記配線部をパターン化する配線部パターン化工程と、
 前記配線部が形成されていない領域のシード層を除去するシード層除去工程と、を更に備える、請求項13又は14に記載の構造体の製造方法。
A seed layer forming step of forming a seed layer as a base of the wiring portion by an electroless plating method so as to cover at least a part of the thermosetting resin layer after the opening is formed;
A second patterning step of forming a second photosensitive resin layer so as to cover the seed layer and then patterning the second photosensitive resin layer by performing an exposure process and a development process;
A wiring part patterning step of patterning the wiring part by peeling the pattern of the second photosensitive resin layer after forming the wiring part by electrolytic plating so as to cover at least a part of the seed layer;
The structure manufacturing method according to claim 13, further comprising: a seed layer removing step of removing a seed layer in a region where the wiring portion is not formed.
PCT/JP2016/051294 2015-01-20 2016-01-18 Photosensitive resin composition, photosensitive element, method for forming resist pattern, and method for producing structure Ceased WO2016117509A1 (en)

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