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WO2016108539A1 - Polycarbonate resin composition and molded product comprising same - Google Patents

Polycarbonate resin composition and molded product comprising same Download PDF

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Publication number
WO2016108539A1
WO2016108539A1 PCT/KR2015/014329 KR2015014329W WO2016108539A1 WO 2016108539 A1 WO2016108539 A1 WO 2016108539A1 KR 2015014329 W KR2015014329 W KR 2015014329W WO 2016108539 A1 WO2016108539 A1 WO 2016108539A1
Authority
WO
WIPO (PCT)
Prior art keywords
polycarbonate resin
resin composition
filler
weight
needle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/KR2015/014329
Other languages
French (fr)
Korean (ko)
Inventor
최기홍
신승식
진경식
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Samsung SDI Co Ltd
Original Assignee
Samsung SDI Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from KR1020150183279A external-priority patent/KR101935087B1/en
Application filed by Samsung SDI Co Ltd filed Critical Samsung SDI Co Ltd
Priority to EP15875633.8A priority Critical patent/EP3241870B1/en
Priority to CN201580071625.XA priority patent/CN107109044B/en
Priority to US15/533,045 priority patent/US10316185B2/en
Publication of WO2016108539A1 publication Critical patent/WO2016108539A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L51/00Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L69/00Compositions of polycarbonates; Compositions of derivatives of polycarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L91/00Compositions of oils, fats or waxes; Compositions of derivatives thereof
    • C08L91/06Waxes

Definitions

  • the present invention relates to a polycarbonate resin composition and a molded article comprising the same. More specifically, the present invention relates to a polycarbonate resin composition excellent in appearance properties, mechanical properties and dimensional stability, and a molded article including the same.
  • Polycarbonate resin is an engineering plastic having excellent impact resistance, heat resistance, dimensional stability, weather resistance, chemical resistance, electrical properties, and the like and excellent transparency.
  • blends of thermoplastic resins such as polycarbonate resins and inorganic fillers are frequently used for interior / exterior materials of molded articles requiring high rigidity and the like, for example, automobiles, electrical appliances, and electronic products.
  • the inorganic filler when talc is used as the inorganic filler, mechanical properties such as impact resistance (Izod impact strength) of the resin composition may be deteriorated due to the brittleness of the talc, and thus there is a limit to the use for use in exterior materials and the like.
  • the blend (resin composition) of a thermoplastic resin such as polycarbonate resin and an inorganic filler may cause warpage after injection depending on the type and shape of the inorganic filler to be applied, and may have high rigidity, dimensional stability, etc. There is a risk of deterioration.
  • An object of the present invention is to provide a polycarbonate resin composition excellent in appearance properties, mechanical properties and dimensional stability.
  • Another object of the present invention is to provide a molded article formed from the polycarbonate resin composition.
  • the polycarbonate resin composition is a polycarbonate resin; Inorganic fillers; An impact modifier comprising a modified olefin copolymer; And an olefinic wax containing a reactive group including at least one of a carboxylic acid group, a carboxylic anhydride group, an epoxy group, and a glycidyl group, wherein the inorganic filler includes a plate-like filler and a needle-shaped filler. do.
  • the content of the inorganic filler is about 5 to about 30 parts by weight based on about 100 parts by weight of the polycarbonate resin, and the amount of the impact modifier is about 1 to about 100 parts by weight of the polycarbonate resin. It is about 10 parts by weight, and the content of the olefin wax containing the reactive group may be about 0.1 to about 1.0 parts by weight based on about 100 parts by weight of the polycarbonate resin.
  • the plate filler may be talc, mica, or mixtures thereof, and the needle filler may be wollastonite, whiskers, glass fibers, basalt fibers, or mixtures thereof.
  • the content of the plate-like filler may be about 1 to about 99% by weight of the total inorganic filler
  • the content of the needle-shaped filler may be about 1 to about 99% by weight of the total inorganic filler.
  • the weight ratio of the plate-like filler and the needle-shaped filler may be about 1: about 0.5 to about 1: about 2.
  • the plate-shaped filler has an average thickness of 30 to 700 nm, an average particle size of about 0.65 to about 5.0 ⁇ m, and a ratio (diameter / thickness) of the average diameter and the average thickness is about 4 to about 30, wherein
  • the needle-shaped filler has an average diameter (D) of about 0.01 to about 15 ⁇ m, an average length (L) of about 3 to about 3,000 ⁇ m, and a ratio of average length and average diameter (L / D) of about 10 to about 200 days. Can be.
  • the modified olefin copolymer is ethylene-methyl acrylate copolymer (EMA), ethylene-ethyl acrylate copolymer (EEA), methyl methacrylate-butadiene-styrene (MBS), styrene-butadiene-styrene (SBS), styrene-butadiene rubber (SBR), ethylene-propylene rubber (EPM, EPR), ethylene-propylene-diene copolymer (EPDM), maleic hydride modified EPM (EPM-g-MA), maleic It may include one or more of hydride modified SBS (SBS-g-MA), maleic hydride modified EPDM (EPDM-g-MA) and ethylene vinyl alcohol copolymer (EVOH).
  • EMA ethylene-methyl acrylate copolymer
  • EAA ethylene-ethyl acrylate copolymer
  • MVS methyl methacrylate-butadiene-styren
  • the impact modifier may include the modified olefin copolymer and a core-shell graft impact modifier.
  • the weight ratio of the modified olefin copolymer and the core-shell graft impact modifier may be about 1: about 0.1 to about 1: about 10.
  • the reactive group content of the olefinic wax containing the reactive group may be about 50 to about 100 mol%.
  • the weight average molecular weight of the olefin wax containing the reactive group may be about 5,000 to about 50,000 g / mol.
  • the polycarbonate resin composition may further include one or more of a release agent, flame retardant, flame retardant aid, lubricant, plasticizer, heat stabilizer, anti-drip agent, antioxidant, light stabilizer, pigment and dye.
  • the polycarbonate resin composition has an Izod impact strength of about 1/8 "to about 20 kgfcm / cm or more, measured in an about 1/8" thickness specimen in accordance with ASTM D256, and in a range from about 10 to about ASTM D696.
  • the coefficient of linear expansion measured for about 6.4 mm bend specimens in the temperature range of about 90 ° C. may be about 40 ⁇ 10 ⁇ 6 to about 55 ⁇ 10 ⁇ 6 cm / cm ° C.
  • the polycarbonate resin composition attaches three edges of an injection specimen (injection temperature of about 310 ° C., mold temperature of about 80 ° C.) of about 15 cm ⁇ about 40 cm ⁇ about 15 mm to a surface of about 23 ° C. , At about 50% relative humidity, after about 24 hours, the other edge may be less than about 13.5 mm in length (height) away from the ground.
  • Another aspect of the present invention relates to a molded article formed from the polycarbonate resin composition.
  • the present invention has the effect of providing a polycarbonate resin composition excellent in appearance properties, mechanical properties and dimensional stability, and a molded article formed therefrom.
  • Polycarbonate resin composition according to the present invention is excellent in appearance properties, mechanical properties and dimensional stability, polycarbonate resin; Inorganic fillers including plate-like fillers and needle-shaped fillers; An impact modifier comprising a modified olefin copolymer; And an olefin wax containing a reactive group including at least one of a carboxylic acid group, a carboxylic anhydride group, an epoxy group, and a glycidyl group.
  • the polycarbonate resin used in the present invention is a normal thermoplastic polycarbonate resin.
  • an aromatic polycarbonate resin produced by reacting diphenols (aromatic diol compounds) with precursors such as phosgene, halogen formate or diester carbonate can be used.
  • diphenols examples include 4,4'-biphenol, 2,2-bis (4-hydroxyphenyl) propane, 2,4-bis (4-hydroxyphenyl) -2-methylbutane, and 1,1-bis Examples of (4-hydroxyphenyl) cyclohexane, 2,2-bis (3-chloro-4-hydroxyphenyl) propane, 2,2-bis (3,5-dichloro-4-hydroxyphenyl) propane and the like It may be, but is not limited thereto.
  • 2,2-bis (4-hydroxyphenyl) propane 2,2-bis (3,5-dichloro-4-hydroxyphenyl) propane, or 1,1-bis (4-hydroxyphenyl ) Cyclohexane
  • 2, 2-bis (4-hydroxyphenyl) propane also called bisphenol-A can be used.
  • the polycarbonate resin may be branched chain, for example, from about 0.05 to about 2 mole% of a trivalent or more polyfunctional compound, specifically trivalent or based on the total diphenols used for polymerization. It can also manufacture by adding the compound which has more phenol groups.
  • the polycarbonate resin may be used in the form of a homo polycarbonate resin, copolycarbonate resin or blends thereof.
  • polycarbonate resin may be partially or entirely replaced with an aromatic polyester-carbonate resin obtained by polymerization in the presence of an ester precursor, such as a bifunctional carboxylic acid.
  • the polycarbonate resin may have a weight average molecular weight (Mw) measured by gel permeation chromatography (GPC) of about 10,000 to about 100,000 g / mol, for example, about 15,000 to about 40,000 g / mol. It is not limited to this.
  • Mw weight average molecular weight measured by gel permeation chromatography
  • the inorganic filler used in the present invention includes both a plate filler and a needle filler.
  • the plate filler may include talc, mica or a mixture thereof, for example, talc
  • the needle filler may include wollastonite, whiskers, glass fibers, basalt fibers or mixtures thereof, for example wollastonite, Whiskers and the like can be exemplified, but are not limited thereto.
  • the plate-like filler is in the form of a thin film having a Z-axis length (thickness) with a smaller cross-sectional area represented by the lengths of the X and Y axes, and has an average thickness of about 30 to about 700 nm, for example, about 30 to about 300 nm, and the ratio ratio (diameter / thickness) of the average diameter (X-axis, Y-axis average length) and the average thickness (Z-axis length) is about 4 to about 30, for example, about 10 to about 30 Can be. As the ratio of the average diameter and the average thickness increases, the stiffness improving effect may increase.
  • the plate-shaped filler may have an average particle size of about 0.65 to about 5.0 ⁇ m, for example, about 0.65 to about 2.7 ⁇ m, specifically about 0.8 to about 2.5 ⁇ m.
  • the average particle size of the plate-like filler means the median value of the particle size distribution measured by the X-ray transmission method.
  • the particle size of the plate-shaped filler can be obtained by transmitting X-rays to the precipitated particles, and the median value thereof can be calculated to obtain an average particle size.
  • the needle filler has the form of needles (fibrous), and may have an average diameter (D) of about 0.01 to about 15 ⁇ m, for example, about 0.03 to about 13 ⁇ m, and an average length (L) of About 3 to about 3,000 ⁇ m, for example, about 5 to about 2,600 ⁇ m, with an average length and average diameter (L / D) ratio of about 10 to about 200, for example about 20 to about May be 150.
  • D average diameter
  • L average length
  • L / D average diameter ratio
  • the content of the plate-like filler is about 1 to about 99 weight percent of the total inorganic filler, for example, about 10 to about 70 weight percent, specifically about 10 to about 60 weight percent, and the content of the needle-shaped filler is About 1 to about 99 weight percent of the total inorganic filler, for example about 30 to about 90 weight percent, specifically about 40 to about 90 weight percent.
  • both impact resistance and rigidity of the polycarbonate resin composition may be excellent.
  • the weight ratio (plate: needle) of the plate-like filler and the needle-shaped filler may be about 1: about 0.5 to about 1: 1: about 2, for example, about 1: about 0.9 to about 1: about 2. In the above range, the impact resistance and rigidity of the polycarbonate resin composition may be more excellent.
  • Such mixing of the plate-like filler and the needle-like filler can be confirmed through analysis of the polycarbonate resin composition (pellet) using a transmission electron microscope and a scanning electron microscope.
  • the shape of the plate-shaped filler in the shape of a circle, an ellipse, or a rod may be determined depending on the shape of the plate-shaped filler being cut.
  • the tensile specimen may be cut and then observed through a scanning electron microscope.
  • the content of the inorganic filler may be about 5 to about 30 parts by weight, for example about 10 to about 20 parts by weight, based on about 100 parts by weight of the polycarbonate resin.
  • the appearance properties, mechanical properties, dimensional stability, etc. of the polycarbonate resin composition may all be excellent.
  • the impact modifier used in the present invention includes a modified olefin copolymer.
  • a modified olefin copolymer may be used alone, or a modified olefin copolymer and a core-shell graft impact modifier may be used in combination.
  • the modified olefin copolymer is to improve the ductility of the polycarbonate resin (matrix) and the like, and to improve impact resistance, such as ethylene-methyl acrylate copolymer (EMA), ethylene- Ethylacrylate copolymer (EEA), methyl methacrylate-butadiene-styrene (MBS), styrene-butadiene-styrene (SBS), styrene-butadiene rubber (SBR), ethylene-propylene rubber (EPM, EPR), ethylene- Propylene-diene copolymer (EPDM), maleic hydride-modified EPM (EPM-g-MA), maleic hydride-modified SBS (SBS-g-MA), maleic hydride-modified IPDM (EPDM-g-MA) MA), ethylene vinyl alcohol copolymer (EVOH), mixtures thereof, and the like.
  • EMA ethylene-methyl acrylate copolymer
  • a conventional core-shell graft impact modifier may be used as the core-shell graft impact modifier.
  • the core-shell graft impact modifier may be prepared by graft copolymerizing an unsaturated compound including at least one aromatic vinyl monomer and at least one monomer copolymerizable with the aromatic vinyl monomer in a rubbery polymer core.
  • the rubbery polymer (core) examples include diene rubbers such as polybutadiene, poly (styrene-butadiene), poly (acrylonitrile-butadiene) and saturated rubbers hydrogenated to the diene rubber, isoprene rubber, polybutyl Acrylic rubber, such as acrylic acid, ethylene-propylene-diene monomer terpolymer (EPDM), etc. can be illustrated.
  • diene rubber is preferable and butadiene rubber is more preferable.
  • the content of the rubbery polymer is about 5 to about 65% by weight of the total weight of the core-shell graft impact modifier (core-shell graft copolymer resin), for example, about 10 to about 60% by weight, specifically about 20 to About 50% by weight. Excellent impact strength can be obtained in the above range.
  • the average particle size (Z-average) of the rubbery polymer (rubber particles) may be about 0.05 to about 6 ⁇ m, for example about 0.15 to about 4 ⁇ m, specifically about 0.25 to about 3.5 ⁇ m. Impact strength and appearance can be excellent in the above range.
  • the aromatic vinyl monomer may be graft copolymerized to the rubbery copolymer, for example, styrene, ⁇ -methylstyrene, ⁇ -methylstyrene, p-methylstyrene, para t-butylstyrene, ethyl styrene, vinyl Xylene, monochlorostyrene, dichlorostyrene, dibromostyrene, vinylnaphthalene, and the like may be used, but is not limited thereto. Specifically, styrene can be used.
  • Examples of the monomer copolymerizable with the aromatic vinyl monomer include unsaturated nitrile compounds such as acrylonitrile, methacrylonitrile and ethacrylonitrile, acrylic acid, methacrylic acid, maleic anhydride, N-substituted maleimide, and the like. It may be illustrated, but is not limited thereto. These can be used individually or in mixture of 2 or more types.
  • the content of the unsaturated compound may be about 35 to about 95 weight percent, for example about 40 to about 90 weight percent, specifically about 50 to about 80 weight percent of the total weight of the core-shell graft impact modifier.
  • the content of the aromatic vinyl monomer is about 50 to about 95 weight% of the total weight of the unsaturated compound, for example , About 60 to about 90% by weight
  • the content of the copolymerizable monomer with the aromatic vinyl monomer may be about 5 to about 50% by weight, for example, about 10 to about 40% by weight.
  • Excellent impact strength can be obtained in the above range.
  • Non-limiting examples of the core-shell graft impact modifier include a styrene monomer of an aromatic vinyl compound and an acrylonitrile monomer of an unsaturated nitrile compound in a central butadiene rubber polymer to form a shell. Coalescence (g-ABS) can be exemplified.
  • the core-shell graft impact modifier may be present in a dispersed form in a copolymer of an aromatic vinyl compound and an unsaturated nitrile compound.
  • g-ABS may be an ABS resin in a form dispersed in styrene-acrylonitrile copolymer resin (SAN resin).
  • the weight ratio of the modified olefin-based copolymer and the core-shell graft impact modifier when using the core-shell graft impact modifier is about 1: about 0.1 to about 1: about 10, for example about 1 : About 0.4 to about 1: about 5.
  • the impact modifier may be about 1 to about 10 parts by weight, for example about 2 to about 8 parts by weight, based on about 100 parts by weight of the polycarbonate resin. In the above range, the appearance properties, mechanical properties, dimensional stability, etc. of the polycarbonate resin composition may all be excellent.
  • the olefin wax containing the reactive group used in the present invention can improve the compatibility of the polycarbonate resin and the inorganic filler, and includes at least one of a carboxylic acid group, a carboxylic anhydride group, an epoxy group, and a glycidyl group. It is an olefin wax containing the reactive group.
  • the olefin wax containing the reactive group includes a monomer containing a reactive group such as acrylic acid, methacrylic acid, maleic acid, fumaric acid, maleic anhydride, citraconic acid anhydride, etc. It can be obtained by polymerization with, but is not limited thereto.
  • the reactive group content of the olefinic wax containing the reactive group may be about 50 to about 100 mol%, for example about 80 to about 90 mol%. There is an advantage that the impact strength is increased in the above range.
  • the olefin wax containing the reactive group may have a weight average molecular weight of about 5,000 to about 50,000 g / mol, for example, about 10,000 to about 30,000 g / mol, as measured by gel permeation chromatography (GPC). .
  • GPC gel permeation chromatography
  • the content of the olefin wax containing the reactive group may be from about 0.1 to about 1.0 parts by weight, for example from about 0.2 to about 0.5 parts by weight based on about 100 parts by weight of the polycarbonate resin. In the above range, the appearance properties, mechanical properties, dimensional stability, etc. of the polycarbonate resin composition may all be excellent.
  • the polycarbonate resin composition of the present invention may further include additives such as a release agent, a flame retardant, a flame retardant aid, a lubricant, a plasticizer, a heat stabilizer, an anti drip agent, an antioxidant, a light stabilizer, a pigment, a dye, a mixture thereof, and the like, as necessary. have.
  • additives such as a release agent, a flame retardant, a flame retardant aid, a lubricant, a plasticizer, a heat stabilizer, an anti drip agent, an antioxidant, a light stabilizer, a pigment, a dye, a mixture thereof, and the like, as necessary. have.
  • the additives used in the conventional polycarbonate resin composition can be used without limitation, specifically, polyethylene wax, fluorine-containing polymer, silicone oil, metal salt of stearyl acid, metal salt of montanic acid, mon Mold release agents such as carbonate ester wax; Phosphorus flame retardants such as sodium pyrophosphate and resorcinol bis (di-2,6-dimethylphenyl) phosphate; Nucleating agents such as clay; Antioxidants such as hindered phenol compounds; Mixtures thereof may be used, but the present invention is not limited thereto.
  • the additive may include about 0.1 to about 10 parts by weight based on about 100 parts by weight of the polycarbonate resin, but is not limited thereto.
  • the polycarbonate resin composition according to one embodiment of the present invention is a pellet form of the above-mentioned components, melt-extruded at about 200 to about 280 °C, for example, about 250 to about 260 °C using a conventional twin screw extruder Can be.
  • the polycarbonate resin composition has an Izod impact strength of about 13.5 to about 20 kgf ⁇ cm / cm, for example about 14 to about 18 kgf ⁇ , as measured by a specimen about 1/8 "thick according to ASTM D256. may be cm / cm.
  • the polycarbonate resin composition has a coefficient of linear expansion of about 40 ⁇ 10 ⁇ 6 to about 55 ⁇ 10 ⁇ 6 cm measured on a flexural specimen of about 6.4 mm at a temperature ranging from about 10 ° C. to about 90 ° C. in accordance with ASTM D696. / cm ° C., for example about 46 ⁇ 10 ⁇ 6 to about 54 ⁇ 10 ⁇ 6 cm / cm ° C.
  • the polycarbonate resin composition attaches three edges of an injection specimen (injection temperature of about 310 ° C., mold temperature of about 80 ° C.) of about 15 cm ⁇ about 40 cm ⁇ about 15 mm to a surface of about 23 ° C. , At a relative humidity of about 50%, after about 24 hours, the length (height) of the other edge away from the ground may be about 13.5 mm or less, for example about 10 to about 13.3 mm.
  • the polycarbonate resin composition may be injected into a high-mirror mold (using steam) of about 11 cm ⁇ about 40 cm ⁇ about 1 cm, followed by injection molding (injection temperature of about 280 ° C., mold temperature of about 110 ° C.), followed by an optical surface measuring device.
  • the degree of protrusion of the inorganic filler on the surface of the specimen measured using an optical profiler may be about 0.04 mm or less.
  • the molded article according to the present invention can be formed from the polycarbonate resin composition through a variety of molding methods, such as injection molding, extrusion molding, vacuum molding, casting molding, and the like, because the appearance properties, mechanical properties, dimensional stability, etc. are all excellent, Useful as interior / exterior materials for electronic products, automobiles, etc., and particularly useful as electronic device housings (thin exterior materials).
  • Bisphenol-A type polycarbonate resin (flow index (MI, measured at 300 degreeC and 1.2 kg conditions based on ISO 1133): 19 +/- 2 g / 10min) was used.
  • EMA ethylene-methyl acrylate copolymer
  • MAH wax (manufacturer: Mitsubishi chemical, product name: Diacarna-30M), a copolymer of maleic anhydride and ⁇ -olefin, was used.
  • Izod impact strength (unit: kgf ⁇ cm / cm): Notch was evaluated by making a notch on a 1/8 "Izod specimen according to the evaluation method specified in ASTM D256.
  • Example Comparative example One 2 One 2 3 4 5 (A) 100 100 100 100 100 100 100 100 100 100 (B1) 8.43 8.43 - 16.87 - 4.82 8.43 (B2) 8.43 8.43 - - 16.87 12.05 8.43 (B3) - - 16.87 - - - - (C1) 2.41 1.20 - - - - (C2) 1.20 2.41 3.61 3.61 3.61 3.61 (D) 0.24 0.24 - - - - - - Izod impact strength 14.5 14.3 14.1 7.5 10.4 9.5 8.9 Coefficient of linear expansion 54 49 44 59 47 49 50 Warpage evaluation 13.1 12.7 20.9 11.2 16.7 13.9 12.5 Exterior protrusion (mm) 0.02 0.02 0.09 0.01 0.04 0.03 0.02
  • the polycarbonate resin of the present invention is excellent in all mechanical properties such as impact resistance, numerical stability (linear expansion coefficient and warpage evaluation) and appearance characteristics.

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  • Chemical Kinetics & Catalysis (AREA)
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Abstract

A polycarbonate resin composition of the present invention comprises: a polycarbonate resin; an inorganic filler; an impact modifier comprising a modified olefin-based copolymer; and an olefin-based wax containing a reactive group comprising one or more of a carboxylic acid group, a carboxylic anhydride group, an epoxy group and a glycidyl group, wherein the inorganic filler comprises a plate-like filler and a needle-like filler. The polycarbonate resin composition has excellent appearance characteristics, mechanical properties and dimensional stability.

Description

폴리카보네이트 수지 조성물 및 이를 포함하는 성형품Polycarbonate resin composition and molded article comprising the same

본 발명은 폴리카보네이트 수지 조성물 및 이를 포함하는 성형품에 관한 것이다. 보다 구체적으로 본 발명은 외관 특성, 기계적 물성 및 치수안정성이 우수한 폴리카보네이트 수지 조성물 및 이를 포함하는 성형품에 관한 것이다.The present invention relates to a polycarbonate resin composition and a molded article comprising the same. More specifically, the present invention relates to a polycarbonate resin composition excellent in appearance properties, mechanical properties and dimensional stability, and a molded article including the same.

폴리카보네이트 수지는 우수한 내충격성, 내열성, 치수안정성, 내후성, 내화학성, 전기 특성 등을 가지며, 투명성이 우수한 엔지니어링 플라스틱이다. 통상적으로 폴리카보네이트 수지 등의 열가소성 수지와 무기 필러의 블렌드는 고강성 등을 요구하는 성형품, 예를 들면, 자동차, 전기, 전자 제품의 내/외장재 용도로 많이 사용되고 있다.Polycarbonate resin is an engineering plastic having excellent impact resistance, heat resistance, dimensional stability, weather resistance, chemical resistance, electrical properties, and the like and excellent transparency. In general, blends of thermoplastic resins such as polycarbonate resins and inorganic fillers are frequently used for interior / exterior materials of molded articles requiring high rigidity and the like, for example, automobiles, electrical appliances, and electronic products.

그러나, 폴리카보네이트 수지에 유리 섬유 등의 무기 필러가 블렌드될 경우, 유동성(성형성) 저하 및 성형품 표면에 무기 필러가 돌출되는 등의 외관 특성 저하가 발생할 수 있다. 특히, 수지 조성물(블렌드)이 외관 특성이 중요한 IT 기기 등의 외장재에 사용될 경우, 무기 필러의 돌출이 주요 외관 품질 이슈로 인식되어 왔다. 또한, 수지 조성물의 사출 시, 무기 필러의 이방성 문제로 뒤틀림 현상이 발생할 수 있다. 이에 따라, 이방성 문제를 개선할 수 있는 판상 구조의 탈크(talc)를 무기 필러로 적용하는 시도가 있었다.However, when an inorganic filler such as glass fiber is blended with the polycarbonate resin, deterioration in fluidity (molding) and appearance characteristics such as protrusion of the inorganic filler on the surface of the molded article may occur. In particular, when the resin composition (blend) is used in exterior materials such as IT devices where appearance characteristics are important, protrusion of the inorganic filler has been recognized as a major appearance quality issue. In addition, when the resin composition is injected, a warpage phenomenon may occur due to anisotropic problems of the inorganic filler. Accordingly, there has been an attempt to apply talc having a plate-like structure that can improve anisotropic problems as an inorganic filler.

그러나, 무기 필러로서 탈크를 사용할 경우, 탈크의 취성 때문에 수지 조성물의 내충격성(아이조드 충격강도) 등의 기계적 물성이 저하될 우려가 있어, 외장재 등의 용도로 사용되기에는 한계가 있다. 또한, 폴리카보네이트 수지 등의 열가소성 수지와 무기 필러의 블렌드(수지 조성물)는 적용되는 무기 필러의 종류 및 형상에 따라, 사출 후 휨 현상이 발생하기도 하며, 강성, 치수안정성 등은 높아지지만 내충격성이 저하될 우려가 있다.However, when talc is used as the inorganic filler, mechanical properties such as impact resistance (Izod impact strength) of the resin composition may be deteriorated due to the brittleness of the talc, and thus there is a limit to the use for use in exterior materials and the like. In addition, the blend (resin composition) of a thermoplastic resin such as polycarbonate resin and an inorganic filler may cause warpage after injection depending on the type and shape of the inorganic filler to be applied, and may have high rigidity, dimensional stability, etc. There is a risk of deterioration.

따라서, 외관 특성, 기계적 물성 및 치수안정성이 모두 우수한 폴리카보네이트 수지 조성물의 개발이 필요한 실정이다.Therefore, it is necessary to develop a polycarbonate resin composition having excellent appearance properties, mechanical properties, and dimensional stability.

본 발명의 배경기술은 대한민국 공개특허 제2011-0059886호 등에 개시되어 있다.Background art of the present invention is disclosed in the Republic of Korea Patent Publication No. 2011-0059886.

본 발명의 목적은 외관 특성, 기계적 물성 및 치수안정성이 우수한 폴리카보네이트 수지 조성물을 제공하기 위한 것이다.An object of the present invention is to provide a polycarbonate resin composition excellent in appearance properties, mechanical properties and dimensional stability.

본 발명의 다른 목적은 상기 폴리카보네이트 수지 조성물로부터 형성된 성형품을 제공하기 위한 것이다.Another object of the present invention is to provide a molded article formed from the polycarbonate resin composition.

본 발명의 상기 및 기타의 목적들은 하기 설명되는 본 발명에 의하여 모두 달성될 수 있다.The above and other objects of the present invention can be achieved by the present invention described below.

본 발명의 하나의 관점은 폴리카보네이트 수지 조성물에 관한 것이다. 상기 폴리카보네이트 수지 조성물은 폴리카보네이트 수지; 무기 필러; 변성 올레핀계 공중합체를 포함하는 충격보강제; 및 카르복실산기, 카르복실산 무수물기, 에폭시기 및 글리시딜기 중 1종 이상을 포함하는 반응성기를 함유하는 올레핀계 왁스;를 포함하며, 상기 무기 필러는 판상 필러 및 침상 필러를 포함하는 것을 특징으로 한다.One aspect of the present invention relates to a polycarbonate resin composition. The polycarbonate resin composition is a polycarbonate resin; Inorganic fillers; An impact modifier comprising a modified olefin copolymer; And an olefinic wax containing a reactive group including at least one of a carboxylic acid group, a carboxylic anhydride group, an epoxy group, and a glycidyl group, wherein the inorganic filler includes a plate-like filler and a needle-shaped filler. do.

구체예에서, 상기 무기 필러의 함량은 상기 폴리카보네이트 수지 약 100 중량부에 대하여, 약 5 내지 약 30 중량부이고, 상기 충격보강제의 함량은 상기 폴리카보네이트 수지 약 100 중량부에 대하여, 약 1 내지 약 10 중량부이며, 상기 반응성기를 함유하는 올레핀계 왁스의 함량은 상기 폴리카보네이트 수지 약 100 중량부에 대하여, 약 0.1 내지 약 1.0 중량부일 수 있다.In an embodiment, the content of the inorganic filler is about 5 to about 30 parts by weight based on about 100 parts by weight of the polycarbonate resin, and the amount of the impact modifier is about 1 to about 100 parts by weight of the polycarbonate resin. It is about 10 parts by weight, and the content of the olefin wax containing the reactive group may be about 0.1 to about 1.0 parts by weight based on about 100 parts by weight of the polycarbonate resin.

구체예에서, 상기 판상 필러는 탈크, 마이카, 또는 이들의 혼합물이고, 상기 침상 필러는 규회석, 휘스커, 유리 섬유, 현무암 섬유, 또는 이들의 혼합물일 수 있다.In embodiments, the plate filler may be talc, mica, or mixtures thereof, and the needle filler may be wollastonite, whiskers, glass fibers, basalt fibers, or mixtures thereof.

구체예에서, 상기 판상 필러의 함량은 전체 무기 필러 중 약 1 내지 약 99 중량%이고, 상기 침상 필러의 함량은 전체 무기 필러 중 약 1 내지 약 99 중량%일 수 있다.In embodiments, the content of the plate-like filler may be about 1 to about 99% by weight of the total inorganic filler, the content of the needle-shaped filler may be about 1 to about 99% by weight of the total inorganic filler.

구체예에서, 상기 판상 필러 및 상기 침상 필러의 중량비는 약 1 : 약 0.5 내지 약 1 : 약 2일 수 있다.In embodiments, the weight ratio of the plate-like filler and the needle-shaped filler may be about 1: about 0.5 to about 1: about 2.

구체예에서, 상기 판상 필러는 평균 두께가 30 내지 700 nm이고, 평균 입자 크기가 약 0.65 내지 약 5.0 ㎛이고, 평균 직경 및 평균 두께의 비(직경/두께)가 약 4 내지 약 30이며, 상기 침상 필러는 평균 직경(D)이 약 0.01 내지 약 15 ㎛이고, 평균 길이(L)가 약 3 내지 약 3,000 ㎛이고, 평균 길이 및 평균 직경의 비(L/D)가 약 10 내지 약 200일 수 있다.In embodiments, the plate-shaped filler has an average thickness of 30 to 700 nm, an average particle size of about 0.65 to about 5.0 μm, and a ratio (diameter / thickness) of the average diameter and the average thickness is about 4 to about 30, wherein The needle-shaped filler has an average diameter (D) of about 0.01 to about 15 μm, an average length (L) of about 3 to about 3,000 μm, and a ratio of average length and average diameter (L / D) of about 10 to about 200 days. Can be.

구체예에서, 상기 변성 올레핀계 공중합체는 에틸렌-메틸아크릴레이트 공중합체(EMA), 에틸렌-에틸아크릴레이트 공중합체(EEA), 메틸메타크릴레이트-부타디엔-스티렌(MBS), 스티렌-부타디엔-스티렌(SBS), 스티렌-부타디엔 고무(SBR), 에틸렌-프로필렌 고무(EPM, EPR), 에틸렌-프로필렌-디엔 공중합체(EPDM), 말레익안하이드라이드 변성 이피엠(EPM-g-MA), 말레익안하이드라이드 변성 에스비에스(SBS-g-MA), 말레익안하이드라이드 변성 이피디엠(EPDM-g-MA) 및 에틸렌비닐알콜 공중합체(EVOH) 중 1종 이상을 포함할 수 있다.In an embodiment, the modified olefin copolymer is ethylene-methyl acrylate copolymer (EMA), ethylene-ethyl acrylate copolymer (EEA), methyl methacrylate-butadiene-styrene (MBS), styrene-butadiene-styrene (SBS), styrene-butadiene rubber (SBR), ethylene-propylene rubber (EPM, EPR), ethylene-propylene-diene copolymer (EPDM), maleic hydride modified EPM (EPM-g-MA), maleic It may include one or more of hydride modified SBS (SBS-g-MA), maleic hydride modified EPDM (EPDM-g-MA) and ethylene vinyl alcohol copolymer (EVOH).

구체예에서, 상기 충격보강제는 상기 변성 올레핀계 공중합체 및 코어-쉘 그라프트 충격보강제를 포함할 수 있다.In an embodiment, the impact modifier may include the modified olefin copolymer and a core-shell graft impact modifier.

구체예에서, 상기 변성 올레핀계 공중합체 및 상기 코어-쉘 그라프트 충격보강제의 중량비는 약 1 : 약 0.1 내지 약 1 : 약 10일 수 있다.In embodiments, the weight ratio of the modified olefin copolymer and the core-shell graft impact modifier may be about 1: about 0.1 to about 1: about 10.

구체예에서, 상기 반응성기를 함유하는 올레핀계 왁스의 반응성기 함량은 약 50 내지 약 100 몰%일 수 있다.In embodiments, the reactive group content of the olefinic wax containing the reactive group may be about 50 to about 100 mol%.

구체예에서, 상기 반응성기를 함유하는 올레핀계 왁스의 중량평균분자량은 약 5,000 내지 약 50,000 g/mol일 수 있다.In embodiments, the weight average molecular weight of the olefin wax containing the reactive group may be about 5,000 to about 50,000 g / mol.

구체예에서, 상기 폴리카보네이트 수지 조성물은 이형제, 난연제, 난연보조제, 활제, 가소제, 열안정제, 적하방지제, 산화방지제, 광안정제, 안료 및 염료 중 1종 이상을 더욱 포함할 수 있다.In embodiments, the polycarbonate resin composition may further include one or more of a release agent, flame retardant, flame retardant aid, lubricant, plasticizer, heat stabilizer, anti-drip agent, antioxidant, light stabilizer, pigment and dye.

구체예에서, 상기 폴리카보네이트 수지 조성물은 ASTM D256에 의거하여 두께 약 1/8" 시편으로 측정한 아이조드 충격강도가 약 13.5 내지 약 20 kgf·cm/cm 이상이고, ASTM D696에 의거하여 약 10 내지 약 90℃ 온도 범위에서 약 6.4 mm 굴곡시편에 대하여 측정한 선팽창계수가 약 40 × 10-6 내지 약 55 × 10-6 cm/cm℃일 수 있다. In embodiments, the polycarbonate resin composition has an Izod impact strength of about 1/8 "to about 20 kgfcm / cm or more, measured in an about 1/8" thickness specimen in accordance with ASTM D256, and in a range from about 10 to about ASTM D696. The coefficient of linear expansion measured for about 6.4 mm bend specimens in the temperature range of about 90 ° C. may be about 40 × 10 −6 to about 55 × 10 −6 cm / cm ° C.

구체예에서, 상기 폴리카보네이트 수지 조성물은 약 15 cm × 약 40 cm × 약 15 mm 크기 사출 시편(사출 온도 약 310℃, 금형 온도 약 80℃)의 세 모서리를 지면에 부착시키고, 온도 약 23℃, 상대습도 약 50% 조건에서, 약 24시간 동안 방치한 후, 나머지 한 쪽 모서리가 지면으로부터 떨어진 길이(높이)가 약 13.5 mm 이하일 수 있다.In an embodiment, the polycarbonate resin composition attaches three edges of an injection specimen (injection temperature of about 310 ° C., mold temperature of about 80 ° C.) of about 15 cm × about 40 cm × about 15 mm to a surface of about 23 ° C. , At about 50% relative humidity, after about 24 hours, the other edge may be less than about 13.5 mm in length (height) away from the ground.

본 발명의 다른 관점은 상기 폴리카보네이트 수지 조성물로부터 형성된 성형품에 관한 것이다.Another aspect of the present invention relates to a molded article formed from the polycarbonate resin composition.

본 발명은 외관 특성, 기계적 물성 및 치수안정성이 우수한 폴리카보네이트 수지 조성물 및 이로부터 형성된 성형품을 제공하는 발명의 효과를 갖는다.The present invention has the effect of providing a polycarbonate resin composition excellent in appearance properties, mechanical properties and dimensional stability, and a molded article formed therefrom.

이하, 본 발명을 상세히 설명하면, 다음과 같다.Hereinafter, the present invention will be described in detail.

본 발명에 따른 폴리카보네이트 수지 조성물은 외관 특성, 기계적 물성 및 치수안정성이 모두 우수한 것으로서, 폴리카보네이트 수지; 판상 필러 및 침상 필러를 포함하는 무기 필러; 변성 올레핀계 공중합체를 포함하는 충격보강제; 및 카르복실산기, 카르복실산 무수물기, 에폭시기 및 글리시딜기 중 1종 이상을 포함하는 반응성기를 함유하는 올레핀계 왁스;를 포함한다.Polycarbonate resin composition according to the present invention is excellent in appearance properties, mechanical properties and dimensional stability, polycarbonate resin; Inorganic fillers including plate-like fillers and needle-shaped fillers; An impact modifier comprising a modified olefin copolymer; And an olefin wax containing a reactive group including at least one of a carboxylic acid group, a carboxylic anhydride group, an epoxy group, and a glycidyl group.

본 발명에 사용되는 폴리카보네이트 수지는 통상의 열가소성 폴리카보네이트 수지이다. 예를 들면, 디페놀류(방향족 디올 화합물)를 포스겐, 할로겐 포르메이트 또는 탄산 디에스테르 등의 전구체와 반응시킴으로써 제조되는 방향족 폴리카보네이트 수지를 사용할 수 있다.The polycarbonate resin used in the present invention is a normal thermoplastic polycarbonate resin. For example, an aromatic polycarbonate resin produced by reacting diphenols (aromatic diol compounds) with precursors such as phosgene, halogen formate or diester carbonate can be used.

상기 디페놀류로는 4,4'-비페놀, 2,2-비스(4-히드록시페닐)프로판, 2,4-비스(4-히드록시페닐)-2-메틸부탄, 1,1-비스(4-히드록시페닐)시클로헥산, 2,2-비스(3-클로로-4-히드록시페닐)프로판, 2,2-비스(3,5-디클로로-4-히드록시페닐)프로판 등을 예시할 수 있으나, 이에 제한되지 않는다. 예를 들면, 2,2-비스(4-히드록시페닐)프로판, 2,2-비스(3,5-디클로로-4-히드록시페닐)프로판, 또는 1,1-비스(4-히드록시페닐)시클로헥산을 사용할 수 있고, 구체적으로, 비스페놀-A 라고도 불리는 2,2-비스(4-히드록시페닐)프로판을 사용할 수 있다.Examples of the diphenols include 4,4'-biphenol, 2,2-bis (4-hydroxyphenyl) propane, 2,4-bis (4-hydroxyphenyl) -2-methylbutane, and 1,1-bis Examples of (4-hydroxyphenyl) cyclohexane, 2,2-bis (3-chloro-4-hydroxyphenyl) propane, 2,2-bis (3,5-dichloro-4-hydroxyphenyl) propane and the like It may be, but is not limited thereto. For example, 2,2-bis (4-hydroxyphenyl) propane, 2,2-bis (3,5-dichloro-4-hydroxyphenyl) propane, or 1,1-bis (4-hydroxyphenyl ) Cyclohexane can be used, and specifically, 2, 2-bis (4-hydroxyphenyl) propane also called bisphenol-A can be used.

상기 폴리카보네이트 수지는 분지쇄가 있는 것이 사용될 수 있으며, 예를 들면 중합에 사용되는 디페놀류 전체에 대하여, 약 0.05 내지 약 2 몰%의 3가 또는 그 이상의 다관능 화합물, 구체적으로, 3가 또는 그 이상의 페놀기를 가진 화합물을 첨가하여 제조할 수도 있다.The polycarbonate resin may be branched chain, for example, from about 0.05 to about 2 mole% of a trivalent or more polyfunctional compound, specifically trivalent or based on the total diphenols used for polymerization. It can also manufacture by adding the compound which has more phenol groups.

상기 폴리카보네이트 수지는 호모 폴리카보네이트 수지, 코폴리카보네이트 수지 또는 이들의 블렌드 형태로 사용할 수 있다.The polycarbonate resin may be used in the form of a homo polycarbonate resin, copolycarbonate resin or blends thereof.

또한, 상기 폴리카보네이트 수지는 에스테르 전구체(precursor), 예컨대 2관능 카르복실산의 존재 하에서 중합 반응시켜 얻어진 방향족 폴리에스테르-카보네이트 수지로 일부 또는 전량 대체하는 것도 가능하다.In addition, the polycarbonate resin may be partially or entirely replaced with an aromatic polyester-carbonate resin obtained by polymerization in the presence of an ester precursor, such as a bifunctional carboxylic acid.

구체예에서, 상기 폴리카보네이트 수지는 GPC(gel permeation chromatography)로 측정한 중량평균분자량(Mw)이 약 10,000 내지 약 100,000 g/mol, 예를 들면, 약 15,000 내지 약 40,000 g/mol일 수 있으나, 이에 한정되는 것은 아니다.In some embodiments, the polycarbonate resin may have a weight average molecular weight (Mw) measured by gel permeation chromatography (GPC) of about 10,000 to about 100,000 g / mol, for example, about 15,000 to about 40,000 g / mol. It is not limited to this.

본 발명에 사용되는 무기 필러는 판상 필러 및 침상 필러를 모두 포함하는 것이다. 상기 판상 필러로는 탈크, 마이카 또는 이들의 혼합물, 예를 들면, 탈크 등을 예시할 수 있고, 상기 침상 필러로는 규회석, 휘스커, 유리 섬유, 현무암 섬유 또는 이들의 혼합물, 예를 들면, 규회석, 휘스커 등을 예시할 수 있으나, 이에 제한되지 않는다.The inorganic filler used in the present invention includes both a plate filler and a needle filler. The plate filler may include talc, mica or a mixture thereof, for example, talc, and the needle filler may include wollastonite, whiskers, glass fibers, basalt fibers or mixtures thereof, for example wollastonite, Whiskers and the like can be exemplified, but are not limited thereto.

구체예에서, 상기 판상 필러는 X축과 Y축의 길이로 나타내어지는 단면적에 비해 Z축 길이(두께)가 작은 박막 형태이며, 평균 두께가 약 30 내지 약 700 nm, 예를 들면 약 30 내지 약 300 nm일 수 있고, 평균 직경(X축, Y축 평균 길이) 및 평균 두께(Z축 길이)의 비(aspect ratio, 직경/두께)가 약 4 내지 약 30, 예를 들면, 약 10 내지 약 30일 수 있다. 상기 평균 직경 및 평균 두께의 비가 커질수록 강성 향상 효과가 커질 수 있다. 또한, 상기 판상 필러는 평균 입자 크기가 약 0.65 내지 약 5.0 ㎛, 예를 들면 약 0.65 내지 약 2.7 ㎛, 구체적으로 약 0.8 내지 약 2.5 ㎛일 수 있다. 여기서, 상기 판상 필러의 평균 입자 크기는 X선 투과법으로 측정된 입자 크기 분포의 중간값을 의미한다. 구체적으로, 침강하는 입자에 X선을 투과하여 판상 필러의 입자 크기의 분포를 얻고, 이의 중간값을 산출하여 평균 입자 크기를 얻을 수 있다.In embodiments, the plate-like filler is in the form of a thin film having a Z-axis length (thickness) with a smaller cross-sectional area represented by the lengths of the X and Y axes, and has an average thickness of about 30 to about 700 nm, for example, about 30 to about 300 nm, and the ratio ratio (diameter / thickness) of the average diameter (X-axis, Y-axis average length) and the average thickness (Z-axis length) is about 4 to about 30, for example, about 10 to about 30 Can be. As the ratio of the average diameter and the average thickness increases, the stiffness improving effect may increase. In addition, the plate-shaped filler may have an average particle size of about 0.65 to about 5.0 μm, for example, about 0.65 to about 2.7 μm, specifically about 0.8 to about 2.5 μm. Here, the average particle size of the plate-like filler means the median value of the particle size distribution measured by the X-ray transmission method. Specifically, the particle size of the plate-shaped filler can be obtained by transmitting X-rays to the precipitated particles, and the median value thereof can be calculated to obtain an average particle size.

구체예에서, 상기 침상 필러는 침상(섬유상)의 형태를 가지며, 평균 직경(D)이 약 0.01 내지 약 15 ㎛, 예를 들면, 약 0.03 내지 약 13 ㎛일 수 있고, 평균 길이(L)가 약 3 내지 약 3,000 ㎛, 예를 들면, 약 5 내지 약 2,600 ㎛일 수 있으며, 평균 길이 및 평균 직경의 비(aspect ratio, L/D)가 약 10 내지 약 200, 예를 들면 약 20 내지 약 150일 수 있다. 상기 범위에서 판상 필러 및 침상 필러 혼합에 따른 고강성 효과 및 방향에 따른 수축률 안정성을 얻을 수 있다.In embodiments, the needle filler has the form of needles (fibrous), and may have an average diameter (D) of about 0.01 to about 15 μm, for example, about 0.03 to about 13 μm, and an average length (L) of About 3 to about 3,000 μm, for example, about 5 to about 2,600 μm, with an average length and average diameter (L / D) ratio of about 10 to about 200, for example about 20 to about May be 150. In the above range it is possible to obtain a high stiffness effect according to the mixing of the plate-like filler and needle-shaped filler and the shrinkage stability according to the direction.

구체예에서, 상기 판상 필러의 함량은 전체 무기 필러 중 약 1 내지 약 99 중량%, 예를 들면 약 10 내지 약 70 중량%, 구체적으로 약 10 내지 약 60 중량%이고, 상기 침상 필러의 함량은 전체 무기 필러 중 약 1 내지 약 99 중량%, 예를 들면 약 30 내지 약 90 중량%, 구체적으로 약 40 내지 약 90 중량%일 수 있다. 상기 범위에서 폴리카보네이트 수지 조성물의 내충격성 및 강성이 모두 우수할 수 있다.In embodiments, the content of the plate-like filler is about 1 to about 99 weight percent of the total inorganic filler, for example, about 10 to about 70 weight percent, specifically about 10 to about 60 weight percent, and the content of the needle-shaped filler is About 1 to about 99 weight percent of the total inorganic filler, for example about 30 to about 90 weight percent, specifically about 40 to about 90 weight percent. In the above range, both impact resistance and rigidity of the polycarbonate resin composition may be excellent.

구체예에서, 상기 판상 필러 및 상기 침상 필러의 중량비(판상:침상)는 약 1 : 약 0.5 내지 약 1 : 약 2, 예를 들면, 약 1 : 약 0.9 내지 약 1 : 약 2일 수 있다. 상기 범위에서 폴리카보네이트 수지 조성물의 내충격성 및 강성이 더욱 우수할 수 있다. In embodiments, the weight ratio (plate: needle) of the plate-like filler and the needle-shaped filler may be about 1: about 0.5 to about 1: 1: about 2, for example, about 1: about 0.9 to about 1: about 2. In the above range, the impact resistance and rigidity of the polycarbonate resin composition may be more excellent.

이와 같은 판상 필러 및 침상 필러의 혼용은 투과전자현미경과 주사전자현미경을 이용한 폴리카보네이트 수지 조성물(펠렛)의 분석을 통해서 확인할 수 있다. 펠렛을 절단하여 투과전자현미경을 통해 관찰하면 판상 필러가 절단되는 형태에 따라, 원형, 타원형 또는 막대 형태의 판상 필러의 형태를 확인할 수 있다. 또한, 길이/직경비가 비교적 큰 침상 필러의 경우, 인장 시편을 절단한 후, 이를 주사전자현미경을 통해 관찰하면 존재 여부를 확인할 수 있다.Such mixing of the plate-like filler and the needle-like filler can be confirmed through analysis of the polycarbonate resin composition (pellet) using a transmission electron microscope and a scanning electron microscope. When the pellet is cut and observed through a transmission electron microscope, the shape of the plate-shaped filler in the shape of a circle, an ellipse, or a rod may be determined depending on the shape of the plate-shaped filler being cut. In addition, in the case of a needle having a relatively large length / diameter ratio, the tensile specimen may be cut and then observed through a scanning electron microscope.

구체예에서, 상기 무기 필러의 함량은 상기 폴리카보네이트 수지 약 100 중량부에 대하여, 약 5 내지 약 30 중량부, 예를 들면 약 10 내지 약 20 중량부일 수 있다. 상기 범위에서 폴리카보네이트 수지 조성물의 외관 특성, 기계적 물성, 치수안정성 등이 모두 우수할 수 있다.In embodiments, the content of the inorganic filler may be about 5 to about 30 parts by weight, for example about 10 to about 20 parts by weight, based on about 100 parts by weight of the polycarbonate resin. In the above range, the appearance properties, mechanical properties, dimensional stability, etc. of the polycarbonate resin composition may all be excellent.

본 발명에 사용되는 충격보강제는 변성 올레핀계 공중합체를 포함한다. 상기 충격보강제로는 변성 올레핀계 공중합체를 단독으로 사용하거나, 변성 올레핀계 공중합체 및 코어-쉘 그라프트 충격보강제를 혼합하여 사용할 수 있다.The impact modifier used in the present invention includes a modified olefin copolymer. As the impact modifier, a modified olefin copolymer may be used alone, or a modified olefin copolymer and a core-shell graft impact modifier may be used in combination.

구체예에서, 상기 변성 올레핀계 공중합체는 폴리카보네이트 수지(매트릭스)의 연성(ductility) 등을 개선하여, 내충격성 등을 향상시킬 수 있는 것으로서, 에틸렌-메틸아크릴레이트 공중합체(EMA), 에틸렌-에틸아크릴레이트 공중합체(EEA), 메틸메타크릴레이트-부타디엔-스티렌(MBS), 스티렌-부타디엔-스티렌(SBS), 스티렌-부타디엔 고무(SBR), 에틸렌-프로필렌 고무(EPM, EPR), 에틸렌-프로필렌-디엔 공중합체(EPDM), 말레익안하이드라이드 변성 이피엠(EPM-g-MA), 말레익안하이드라이드 변성 에스비에스(SBS-g-MA), 말레익안하이드라이드 변성 이피디엠(EPDM-g-MA), 에틸렌비닐알콜 공중합체(EVOH), 이들의 혼합물 등일 수 있다.In one embodiment, the modified olefin copolymer is to improve the ductility of the polycarbonate resin (matrix) and the like, and to improve impact resistance, such as ethylene-methyl acrylate copolymer (EMA), ethylene- Ethylacrylate copolymer (EEA), methyl methacrylate-butadiene-styrene (MBS), styrene-butadiene-styrene (SBS), styrene-butadiene rubber (SBR), ethylene-propylene rubber (EPM, EPR), ethylene- Propylene-diene copolymer (EPDM), maleic hydride-modified EPM (EPM-g-MA), maleic hydride-modified SBS (SBS-g-MA), maleic hydride-modified IPDM (EPDM-g-MA) MA), ethylene vinyl alcohol copolymer (EVOH), mixtures thereof, and the like.

구체예에서, 상기 코어-쉘 그라프트 충격보강제로는 통상적인 코어-쉘 그라프트 충격보강제가 사용될 수 있다. 예를 들면, 상기 코어-쉘 그라프트 충격보강제는 고무질 중합체 코어에 방향족 비닐계 단량체 및 상기 방향족 비닐계 단량체와 공중합 가능한 단량체를 1종 이상 포함하는 불포화 화합물을 그라프트 공중합시켜 제조된 것일 수 있다.In an embodiment, a conventional core-shell graft impact modifier may be used as the core-shell graft impact modifier. For example, the core-shell graft impact modifier may be prepared by graft copolymerizing an unsaturated compound including at least one aromatic vinyl monomer and at least one monomer copolymerizable with the aromatic vinyl monomer in a rubbery polymer core.

상기 고무질 중합체(코어)의 구체적인 예로는 폴리부타디엔, 폴리(스티렌-부타디엔), 폴리(아크릴로니트릴-부타디엔) 등의 디엔계 고무 및 상기 디엔계 고무에 수소 첨가한 포화고무, 이소프렌고무, 폴리부틸아크릴산 등의 아크릴계 고무 및 에틸렌-프로필렌-디엔 단량체 삼원공중합체(EPDM) 등을 예시할 수 있다. 이 중, 디엔계 고무가 바람직하며, 부타디엔계 고무가 더욱 바람직하다. 상기 고무질 중합체의 함량은 코어-쉘 그라프트 충격보강제(코어-쉘 그라프트 공중합체 수지) 전체 중량 중 약 5 내지 약 65 중량%, 예를 들면 약 10 내지 약 60 중량%, 구체적으로 약 20 내지 약 50 중량%일 수 있다. 상기 범위에서 우수한 충격강도를 얻을 수 있다. 상기 고무질 중합체(고무 입자)의 평균 입자 크기(Z-평균)는 약 0.05 내지 약 6 ㎛, 예를 들면 약 0.15 내지 약 4 ㎛, 구체적으로 약 0.25 내지 약 3.5 ㎛일 수 있다. 상기 범위에서 충격강도 및 외관이 우수할 수 있다.Specific examples of the rubbery polymer (core) include diene rubbers such as polybutadiene, poly (styrene-butadiene), poly (acrylonitrile-butadiene) and saturated rubbers hydrogenated to the diene rubber, isoprene rubber, polybutyl Acrylic rubber, such as acrylic acid, ethylene-propylene-diene monomer terpolymer (EPDM), etc. can be illustrated. Among these, diene rubber is preferable and butadiene rubber is more preferable. The content of the rubbery polymer is about 5 to about 65% by weight of the total weight of the core-shell graft impact modifier (core-shell graft copolymer resin), for example, about 10 to about 60% by weight, specifically about 20 to About 50% by weight. Excellent impact strength can be obtained in the above range. The average particle size (Z-average) of the rubbery polymer (rubber particles) may be about 0.05 to about 6 μm, for example about 0.15 to about 4 μm, specifically about 0.25 to about 3.5 μm. Impact strength and appearance can be excellent in the above range.

상기 방향족 비닐계 단량체는 상기 고무질 공중합체에 그라프트 공중합될 수 있는 것으로서, 예를 들면, 스티렌, α-메틸스티렌, β-메틸스티렌, p-메틸스티렌, 파라 t-부틸스티렌, 에틸스티렌, 비닐크실렌, 모노클로로스티렌, 디클로로스티렌, 디브로모스티렌, 비닐나프탈렌 등을 사용할 수 있으나, 이에 제한되는 것은 아니다. 구체적으로, 스티렌을 사용할 수 있다.The aromatic vinyl monomer may be graft copolymerized to the rubbery copolymer, for example, styrene, α-methylstyrene, β-methylstyrene, p-methylstyrene, para t-butylstyrene, ethyl styrene, vinyl Xylene, monochlorostyrene, dichlorostyrene, dibromostyrene, vinylnaphthalene, and the like may be used, but is not limited thereto. Specifically, styrene can be used.

상기 방향족 비닐계 단량체와 공중합 가능한 단량체로는 예를 들면, 아크릴로니트릴, 메타크릴로니트릴, 에타크릴로니트릴 등의 불포화 니트릴계 화합물, 아크릴산, 메타크릴산, 무수말레인산, N-치환말레이미드 등을 예시할 수 있으나, 이에 한정되는 것은 아니다. 이들은 단독 혹은 2종 이상 혼합하여 사용할 수 있다.Examples of the monomer copolymerizable with the aromatic vinyl monomer include unsaturated nitrile compounds such as acrylonitrile, methacrylonitrile and ethacrylonitrile, acrylic acid, methacrylic acid, maleic anhydride, N-substituted maleimide, and the like. It may be illustrated, but is not limited thereto. These can be used individually or in mixture of 2 or more types.

상기 불포화 화합물의 함량은 코어-쉘 그라프트 충격보강제 전체 중량 중 약 35 내지 약 95 중량%, 예를 들면 약 40 내지 약 90 중량%, 구체적으로 약 50 내지 약 80 중량%일 수 있다. 또한, 상기 불포화 화합물로서, 방향족 비닐계 단량체 및 방향족 비닐계 단량체와 공중합 가능한 단량체를 혼합하여 사용할 경우, 상기 방향족 비닐계 단량체의 함량은 불포화 화합물 전체 중량 중 약 50 내지 약 95 중량%, 예를 들면, 약 60 내지 약 90 중량%이고, 상기 방향족 비닐계 단량체와 공중합 가능한 단량체의 함량은 약 5 내지 약 50 중량%, 예를 들면, 약 10 내지 약 40 중량%일 수 있다. 상기 범위에서 우수한 충격강도를 얻을 수 있다.The content of the unsaturated compound may be about 35 to about 95 weight percent, for example about 40 to about 90 weight percent, specifically about 50 to about 80 weight percent of the total weight of the core-shell graft impact modifier. In addition, when the unsaturated compound is used by mixing an aromatic vinyl monomer and a monomer copolymerizable with the aromatic vinyl monomer, the content of the aromatic vinyl monomer is about 50 to about 95 weight% of the total weight of the unsaturated compound, for example , About 60 to about 90% by weight, and the content of the copolymerizable monomer with the aromatic vinyl monomer may be about 5 to about 50% by weight, for example, about 10 to about 40% by weight. Excellent impact strength can be obtained in the above range.

상기 코어-쉘 그라프트 충격보강제의 비한정적인 예로는 중심부(코어) 부타디엔계 고무상 중합체에 방향족 비닐계 화합물인 스티렌 단량체와 불포화 니트릴계 화합물인 아크릴로니트릴 단량체가 그라프트되어 쉘을 형성한 공중합체(g-ABS)를 예시할 수 있다. 또한, 상기 코어-쉘 그라프트 충격보강제는 방향족 비닐계 화합물과 불포화 니트릴계 화합물의 공중합체에 분산된 형태로 존재할 수 있다. 예를 들면, g-ABS가 스티렌-아크릴로니트릴 공중합체 수지(SAN 수지)에 분산된 형태인 ABS 수지일 수 있다.Non-limiting examples of the core-shell graft impact modifier include a styrene monomer of an aromatic vinyl compound and an acrylonitrile monomer of an unsaturated nitrile compound in a central butadiene rubber polymer to form a shell. Coalescence (g-ABS) can be exemplified. In addition, the core-shell graft impact modifier may be present in a dispersed form in a copolymer of an aromatic vinyl compound and an unsaturated nitrile compound. For example, g-ABS may be an ABS resin in a form dispersed in styrene-acrylonitrile copolymer resin (SAN resin).

구체예에서, 상기 코어-쉘 그라프트 충격보강제 사용 시, 상기 변성 올레핀계 공중합체 및 상기 코어-쉘 그라프트 충격보강제의 중량비는 약 1 : 약 0.1 내지 약 1 : 약 10, 예를 들면 약 1 : 약 0.4 내지 약 1 : 약 5일 수 있다. 상기 범위에서 외관 및 충격 강도가 우수한 장점이 있다.In embodiments, the weight ratio of the modified olefin-based copolymer and the core-shell graft impact modifier when using the core-shell graft impact modifier is about 1: about 0.1 to about 1: about 10, for example about 1 : About 0.4 to about 1: about 5. There is an advantage in the appearance and impact strength in the above range.

구체예에서, 상기 충격보강제의 함량은 상기 폴리카보네이트 수지 약 100 중량부에 대하여, 약 1 내지 약 10 중량부, 예를 들면, 약 2 내지 약 8 중량부일 수 있다. 상기 범위에서 폴리카보네이트 수지 조성물의 외관 특성, 기계적 물성, 치수안정성 등이 모두 우수할 수 있다.In embodiments, the impact modifier may be about 1 to about 10 parts by weight, for example about 2 to about 8 parts by weight, based on about 100 parts by weight of the polycarbonate resin. In the above range, the appearance properties, mechanical properties, dimensional stability, etc. of the polycarbonate resin composition may all be excellent.

본 발명에 사용되는 반응성기를 함유하는 올레핀계 왁스는 폴리카보네이트 수지와 무기 필러의 상용성을 향상시킬 수 있는 것으로서, 카르복실산기, 카르복실산 무수물기, 에폭시기 및 글리시딜기 중 1종 이상을 포함하는 반응성기 함유하는 올레핀계 왁스이다. 예를 들면, 상기 반응성기를 함유하는 올레핀계 왁스는 아크릴산, 메타크릴산, 말레산, 푸말산, 무수 말레산, 무수 시트라콘산 등의 반응성기를 함유하는 단량체를 탄소수 10 내지 60의 α-올레핀 단량체와 중합하여 얻을 수 있으나, 이에 제한되지 않는다.The olefin wax containing the reactive group used in the present invention can improve the compatibility of the polycarbonate resin and the inorganic filler, and includes at least one of a carboxylic acid group, a carboxylic anhydride group, an epoxy group, and a glycidyl group. It is an olefin wax containing the reactive group. For example, the olefin wax containing the reactive group includes a monomer containing a reactive group such as acrylic acid, methacrylic acid, maleic acid, fumaric acid, maleic anhydride, citraconic acid anhydride, etc. It can be obtained by polymerization with, but is not limited thereto.

구체예에서, 상기 반응성기를 함유하는 올레핀계 왁스의 반응성기 함량은 약 50 내지 약 100 몰%, 예를 들면, 약 80 내지 약 90 몰%일 수 있다. 상기 범위에서 충격 강도가 증가하는 장점이 있다.In embodiments, the reactive group content of the olefinic wax containing the reactive group may be about 50 to about 100 mol%, for example about 80 to about 90 mol%. There is an advantage that the impact strength is increased in the above range.

구체예에서, 상기 반응성기를 함유하는 올레핀계 왁스는 GPC(gel permeation chromatography)로 측정한 중량평균분자량이 약 5,000 내지 약 50,000 g/mol, 예를 들면, 약 10,000 내지 약 30,000 g/mol 일 수 있다. 상기 범위에서 폴리카보네이트 수지와 무기필러와의 반응성을 높일 수 있는 장점이 있다.In embodiments, the olefin wax containing the reactive group may have a weight average molecular weight of about 5,000 to about 50,000 g / mol, for example, about 10,000 to about 30,000 g / mol, as measured by gel permeation chromatography (GPC). . In the above range there is an advantage to increase the reactivity of the polycarbonate resin and the inorganic filler.

구체예에서, 상기 반응성기를 함유하는 올레핀계 왁스의 함량은 상기 폴리카보네이트 수지 약 100 중량부에 대하여, 약 0.1 내지 약 1.0 중량부, 예를 들면, 약 0.2 내지 약 0.5 중량부일 수 있다. 상기 범위에서 폴리카보네이트 수지 조성물의 외관 특성, 기계적 물성, 치수안정성 등이 모두 우수할 수 있다.In embodiments, the content of the olefin wax containing the reactive group may be from about 0.1 to about 1.0 parts by weight, for example from about 0.2 to about 0.5 parts by weight based on about 100 parts by weight of the polycarbonate resin. In the above range, the appearance properties, mechanical properties, dimensional stability, etc. of the polycarbonate resin composition may all be excellent.

본 발명의 폴리카보네이트 수지 조성물은 필요에 따라, 이형제, 난연제, 난연보조제, 활제, 가소제, 열안정제, 적하방지제, 산화방지제, 광안정제, 안료, 염료, 이들의 혼합물 등의 첨가제를 더욱 포함할 수 있다.The polycarbonate resin composition of the present invention may further include additives such as a release agent, a flame retardant, a flame retardant aid, a lubricant, a plasticizer, a heat stabilizer, an anti drip agent, an antioxidant, a light stabilizer, a pigment, a dye, a mixture thereof, and the like, as necessary. have.

구체예에서, 상기 첨가제로는 통상의 폴리카보네이트 수지 조성물에 사용되는 첨가제를 제한 없이 사용할 수 있으며, 구체적으로, 폴리에틸렌 왁스, 불소 함유 중합체, 실리콘 오일, 스테아릴산의 금속염, 몬탄산의 금속염, 몬탄산 에스테르 왁스 등의 이형제; 피로인산나트륨(sodium pyrophosphate), 레조시놀 비스(디-2,6-디메틸페닐)포스페이트 등의 인계 난연제; 클레이 등의 핵제; 힌더드 페놀(hindered phenol)계 화합물 등의 산화방지제; 이들의 혼합물 등이 사용되 수 있으나, 이에 제한되지 않는다.In embodiments, the additives used in the conventional polycarbonate resin composition can be used without limitation, specifically, polyethylene wax, fluorine-containing polymer, silicone oil, metal salt of stearyl acid, metal salt of montanic acid, mon Mold release agents such as carbonate ester wax; Phosphorus flame retardants such as sodium pyrophosphate and resorcinol bis (di-2,6-dimethylphenyl) phosphate; Nucleating agents such as clay; Antioxidants such as hindered phenol compounds; Mixtures thereof may be used, but the present invention is not limited thereto.

구체예에서, 상기 첨가제는 상기 폴리카보네이트 수지 약 100 중량부에 대하여, 약 0.1 내지 약 10 중량부 포함될 수 있으나, 이에 제한되지 않는다.In an embodiment, the additive may include about 0.1 to about 10 parts by weight based on about 100 parts by weight of the polycarbonate resin, but is not limited thereto.

본 발명의 일 구체예에 따른 폴리카보네이트 수지 조성물은 상기 구성 성분을 혼합하고, 통상의 이축 압출기를 사용하여, 약 200 내지 약 280℃, 예를 들면 약 250 내지 약 260℃에서 용융 압출한 펠렛 형태일 수 있다.The polycarbonate resin composition according to one embodiment of the present invention is a pellet form of the above-mentioned components, melt-extruded at about 200 to about 280 ℃, for example, about 250 to about 260 ℃ using a conventional twin screw extruder Can be.

구체예에서, 상기 폴리카보네이트 수지 조성물은 ASTM D256에 의거하여 두께 약 1/8" 시편으로 측정한 아이조드 충격강도가 약 13.5 내지 약 20 kgf·cm/cm, 예를 들면 약 14 내지 약 18 kgf·cm/cm일 수 있다.In an embodiment, the polycarbonate resin composition has an Izod impact strength of about 13.5 to about 20 kgf · cm / cm, for example about 14 to about 18 kgf ·, as measured by a specimen about 1/8 "thick according to ASTM D256. may be cm / cm.

구체예에서, 상기 폴리카보네이트 수지 조성물은 ASTM D696에 의거하여 약 10 내지 약 90℃ 온도 범위에서 약 6.4 mm 굴곡시편에 대하여 측정한 선팽창계수가 약 40 × 10-6 내지 약 55 × 10-6 cm/cm℃, 예를 들면 약 46 × 10-6 내지 약 54 × 10-6 cm/cm℃일 수 있다.In embodiments, the polycarbonate resin composition has a coefficient of linear expansion of about 40 × 10 −6 to about 55 × 10 −6 cm measured on a flexural specimen of about 6.4 mm at a temperature ranging from about 10 ° C. to about 90 ° C. in accordance with ASTM D696. / cm ° C., for example about 46 × 10 −6 to about 54 × 10 −6 cm / cm ° C.

구체예에서, 상기 폴리카보네이트 수지 조성물은 약 15 cm × 약 40 cm × 약 15 mm 크기 사출 시편(사출 온도 약 310℃, 금형 온도 약 80℃)의 세 모서리를 지면에 부착시키고, 온도 약 23℃, 상대습도 약 50% 조건에서, 약 24시간 동안 방치한 후, 나머지 한쪽 모서리가 지면으로부터 떨어진 길이(높이)가 약 13.5 mm 이하, 예를 들면 약 10 내지 약 13.3 mm일 수 있다.In an embodiment, the polycarbonate resin composition attaches three edges of an injection specimen (injection temperature of about 310 ° C., mold temperature of about 80 ° C.) of about 15 cm × about 40 cm × about 15 mm to a surface of about 23 ° C. , At a relative humidity of about 50%, after about 24 hours, the length (height) of the other edge away from the ground may be about 13.5 mm or less, for example about 10 to about 13.3 mm.

구체예에서, 상기 폴리카보네이트 수지 조성물은 약 11 cm × 약 40 cm × 약 1 cm 크기의 고경면 금형(스팀 사용)으로 사출 성형(사출 온도 약 280℃, 금형 온도 약 110℃) 후, 광학 표면 측정기(optical profiler, 제조사: Veeco, 장치명: NT1100)를 사용하여 측정한 시편 표면의 무기 필러 돌출 정도가 약 0.04 mm 이하일 수 있다.In an embodiment, the polycarbonate resin composition may be injected into a high-mirror mold (using steam) of about 11 cm × about 40 cm × about 1 cm, followed by injection molding (injection temperature of about 280 ° C., mold temperature of about 110 ° C.), followed by an optical surface measuring device. The degree of protrusion of the inorganic filler on the surface of the specimen measured using an optical profiler (manufacturer: Veeco, device name: NT1100) may be about 0.04 mm or less.

본 발명에 따른 성형품은 상기 폴리카보네이트 수지 조성물로부터 사출성형, 압출성형, 진공성형, 캐스팅성형 등의 다양한 성형방법을 통해 형성될 수 있으며, 외관 특성, 기계적 물성, 치수안정성 등이 모두 우수하므로, 전기/전자 제품, 자동차 등의 내/외장재 등으로 유용하며, 특히, 전자기기 하우징(박형 외장재) 등으로 매우 유용하다.The molded article according to the present invention can be formed from the polycarbonate resin composition through a variety of molding methods, such as injection molding, extrusion molding, vacuum molding, casting molding, and the like, because the appearance properties, mechanical properties, dimensional stability, etc. are all excellent, Useful as interior / exterior materials for electronic products, automobiles, etc., and particularly useful as electronic device housings (thin exterior materials).

이하, 실시예를 통하여 본 발명을 보다 구체적으로 설명하고자 하나, 이러한 실시예들은 단지 설명의 목적을 위한 것으로, 본 발명을 제한하는 것으로 해석되어서는 안 된다.Hereinafter, the present invention will be described in more detail with reference to examples, but these examples are for illustrative purposes only and should not be construed as limiting the present invention.

실시예Example

이하, 실시예 및 비교예에서 사용된 각 성분의 사양은 다음과 같다.Hereinafter, the specification of each component used in the Example and the comparative example is as follows.

(A) 폴리카보네이트 수지(A) polycarbonate resin

비스페놀-A계 폴리카보네이트 수지(유동지수(MI, ISO 1133에 의거, 300℃, 1.2 kg 조건에서 측정): 19±2 g/10분)를 사용하였다.Bisphenol-A type polycarbonate resin (flow index (MI, measured at 300 degreeC and 1.2 kg conditions based on ISO 1133): 19 +/- 2 g / 10min) was used.

(B) 무기 필러(B) weapon filler

(B1) 판상 필러로서, 탈크(제조사: Koch, 제품명: KCM-6300C)를 사용하였다.(B1) A talc (manufacturer: Koch, product name: KCM-6300C) was used as the plate filler.

(B2) 침상 필러로서, 규회석(제조사: NYCO, 제품명: 4W, 평균 길이: 5.5 ㎛, 평균 직경: 0.05 ㎛)를 사용하였다. (B2) Wollastonite (manufacturer: NYCO, product name: 4W, average length: 5.5 μm, average diameter: 0.05 μm) was used as the needle filler.

(B3) 침상 필러로서, 유리 섬유(제조사: KCC, 제품명: CS321 EC10-3, 평균 길이: 3 mm, 평균 직경 10 ㎛)를 사용하였다.(B3) Glass needles (manufacturer: KCC, product name: CS321 EC10-3, average length: 3 mm, average diameter: 10 μm) were used as the needle filler.

(C) 충격보강제(C) impact modifier

(C1) 변성 올레핀계 공중합체로서, 에틸렌-메틸아크릴레이트 공중합체(EMA, 제조사: Dupont, 제품명: Elvaroy AC 1330)를 사용하였다.As the (C1) modified olefin copolymer, an ethylene-methyl acrylate copolymer (EMA, Dupont, product name: Elvaroy AC 1330) was used.

(C2) 코어-쉘 그라프트 충격보강제로서, g-ABS(제조사: 삼성SDI, 제품명: CHPC)를 사용하였다.(C2) g-ABS (manufacturer: Samsung SDI, product name: CHPC) was used as the core-shell graft impact modifier.

(D) 반응성기를 함유하는 올레핀계 왁스(D) Olefin Wax Containing Reactive Group

무수 말레산과 α-올레핀의 공중합체인 MAH 왁스(제조사: Mitsubishi chemical, 제품명: Diacarna-30M)을 사용하였다.MAH wax (manufacturer: Mitsubishi chemical, product name: Diacarna-30M), a copolymer of maleic anhydride and α-olefin, was used.

실시예Example 1 내지 2 및  1 and 2 and 비교예Comparative example 1 내지 11 1 to 11

상기 각 구성 성분을 하기 표 1 및 2에 기재된 바와 같은 함량으로 첨가한 후, 250℃에서 압출하여 펠렛을 제조하였다. 압출은 L/D=36, 직경 45 mm인 이축 압출기를 사용하였으며, 제조된 펠렛은 80 내지 100℃에서 4시간 이상 건조 후, 6 Oz 사출기(성형 온도 280℃, 금형 온도: 60℃)에서 사출하여 시편을 제조하였다. 제조된 시편에 대하여 하기의 방법으로 물성을 평가하고, 그 결과를 하기 표 1 및 2에 나타내었다.Each of the components was added in an amount as described in Tables 1 and 2, and then extruded at 250 ° C. to prepare pellets. Extrusion was performed using a twin screw extruder having a diameter of L / D = 36 and 45 mm, and the prepared pellet was dried at 80 to 100 ° C. for at least 4 hours, and then injected at a 6 Oz injection machine (molding temperature 280 ° C., mold temperature: 60 ° C.). To prepare a specimen. The physical properties of the prepared specimens were evaluated by the following method, and the results are shown in Tables 1 and 2 below.

물성 측정 방법Property measurement method

(1) 아이조드(IZOD) 충격 강도(단위: kgf·cm/cm): ASTM D256에 규정된 평가방법에 의하여 1/8" 아이조드 시편에 노치(Notch)를 만들어 평가하였다.(1) Izod impact strength (unit: kgf · cm / cm): Notch was evaluated by making a notch on a 1/8 "Izod specimen according to the evaluation method specified in ASTM D256.

(2) 선팽창계수(CTE, 단위: × 10-6 cm/cm℃): ASTM D696에 의거하여 10 내지 90℃ 온도 범위에서 6.4 mm 굴곡시편에 대하여 측정하였다.(2) coefficient of linear expansion (CTE, unit: × 10 −6 cm / cm ° C.): measured according to ASTM D696 for a 6.4 mm bend specimen in the temperature range of 10 to 90 ℃.

(3) 휨(warpage) 평가(단위: mm): 15 cm × 40 cm × 15 mm 크기 사출 시편(사출 온도 310℃, 금형 온도 80℃)의 세 모서리를 지면에 부착시키고, 온도 23℃, 상대습도 50% 조건에서, 24시간 동안 방치한 후, 나머지 한쪽 모서리가 지면으로부터 떨어진 길이(높이)를 측정하였다.(3) Warpage Evaluation (Unit: mm): Three corners of 15 cm × 40 cm × 15 mm size injection specimens (injection temperature 310 ° C, mold temperature 80 ° C) were attached to the ground, and the temperature 23 ° C, relative After leaving for 24 hours at a humidity of 50%, the length (height) of the other corner was measured from the ground.

(4) 외관 평가(단위: mm): 11 cm × 40 cm × 1 cm 크기의 고경면 금형으로 사출 성형(사출 온도 280℃, 금형 온도 110℃) 후, 광학 표면 측정기(optical profiler, 제조사: Veeco, 장치명: NT1100)를 사용하여 시편 표면의 무기 필러 돌출 정도(단위: mm)를 측정하였다.(4) Appearance evaluation (unit: mm): After injection molding (injection temperature 280 ℃, mold temperature 110 ℃) with a high-mould mold of 11 cm × 40 cm × 1 cm, the optical profiler (manufacturer: Veeco, Device name: NT1100) was used to measure the extent of inorganic filler protrusion (unit: mm) on the specimen surface.

실시예Example 비교예Comparative example 1One 22 1One 22 33 44 55 (A)(A) 100100 100100 100100 100100 100100 100100 100100 (B1)(B1) 8.438.43 8.438.43 -- 16.8716.87 -- 4.824.82 8.438.43 (B2)(B2) 8.438.43 8.438.43 -- -- 16.8716.87 12.0512.05 8.438.43 (B3)(B3) -- -- 16.8716.87 -- -- -- -- (C1)(C1) 2.412.41 1.201.20 -- -- -- -- -- (C2)(C2) 1.201.20 2.412.41 3.613.61 3.613.61 3.613.61 3.613.61 3.613.61 (D)(D) 0.240.24 0.240.24 -- -- -- -- -- 아이조드 충격강도Izod impact strength 14.514.5 14.314.3 14.114.1 7.57.5 10.410.4 9.59.5 8.98.9 선팽창계수Coefficient of linear expansion 5454 4949 4444 5959 4747 4949 5050 휨 평가Warpage evaluation 13.113.1 12.712.7 20.920.9 11.211.2 16.716.7 13.913.9 12.512.5 외관 돌출(mm)Exterior protrusion (mm) 0.020.02 0.020.02 0.090.09 0.010.01 0.040.04 0.030.03 0.020.02

비교예Comparative example 66 77 88 99 1010 1111 (A)(A) 100100 100100 100100 100100 100100 100100 (B1)(B1) 8.438.43 8.438.43 8.438.43 8.438.43 16.8716.87 -- (B2)(B2) 8.438.43 8.438.43 8.438.43 8.438.43 -- 16.8716.87 (B3)(B3) -- -- -- -- -- -- (C1)(C1) 3.613.61 2.412.41 1.201.20 -- 1.201.20 1.201.20 (C2)(C2) -- 1.201.20 2.412.41 3.613.61 2.412.41 2.412.41 (D)(D) -- -- -- 0.240.24 0.240.24 0.240.24 아이조드 충격강도Izod impact strength 13.913.9 11.511.5 11.211.2 11.211.2 10.610.6 13.713.7 선팽창계수Coefficient of linear expansion 6262 5757 5252 5151 6060 4848 휨 평가Warpage evaluation 14.514.5 12.912.9 13.313.3 13.213.2 11.511.5 17.117.1 외관 돌출(mm)Exterior protrusion (mm) 0.020.02 0.020.02 0.020.02 0.020.02 0.010.01 0.040.04

상기 표 1의 결과로부터, 본 발명의 폴리카보네이트 수지는 내충격성 등의 기계적 물성, 수치 안정성(선팽창 계수 및 휨 평가) 및 외관 특성이 모두 우수함을 알 수 있다.From the results of Table 1, it can be seen that the polycarbonate resin of the present invention is excellent in all mechanical properties such as impact resistance, numerical stability (linear expansion coefficient and warpage evaluation) and appearance characteristics.

본 발명의 단순한 변형 내지 변경은 이 분야의 통상의 지식을 가진 자에 의하여 용이하게 실시될 수 있으며, 이러한 변형이나 변경은 모두 본 발명의 영역에 포함되는 것으로 볼 수 있다.Simple modifications or changes of the present invention can be easily carried out by those skilled in the art, and all such modifications or changes can be seen to be included in the scope of the present invention.

Claims (15)

폴리카보네이트 수지;Polycarbonate resins; 무기 필러;Inorganic fillers; 변성 올레핀계 공중합체를 포함하는 충격보강제; 및An impact modifier comprising a modified olefin copolymer; And 카르복실산기, 카르복실산 무수물기, 에폭시기 및 글리시딜기 중 1종 이상을 포함하는 반응성기를 함유하는 올레핀계 왁스;를 포함하며,An olefin wax containing a reactive group containing at least one of a carboxylic acid group, a carboxylic anhydride group, an epoxy group, and a glycidyl group; 상기 무기 필러는 판상 필러 및 침상 필러를 포함하는 것을 특징으로 하는 폴리카보네이트 수지 조성물.The inorganic filler is a polycarbonate resin composition comprising a plate-like filler and a needle-like filler. 제1항에 있어서, 상기 무기 필러의 함량은 상기 폴리카보네이트 수지 약 100 중량부에 대하여, 약 5 내지 약 30 중량부이고, 상기 충격보강제의 함량은 상기 폴리카보네이트 수지 약 100 중량부에 대하여, 약 1 내지 약 10 중량부이며, 상기 반응성기를 함유하는 올레핀계 왁스의 함량은 상기 폴리카보네이트 수지 약 100 중량부에 대하여, 약 0.1 내지 약 1.0 중량부인 것을 특징으로 하는 폴리카보네이트 수지 조성물.The amount of the inorganic filler is about 5 to about 30 parts by weight based on about 100 parts by weight of the polycarbonate resin, and the content of the impact modifier is about 100 parts by weight of the polycarbonate resin. 1 to about 10 parts by weight, and the content of the olefin wax containing the reactive group is about 0.1 to about 1.0 parts by weight based on about 100 parts by weight of the polycarbonate resin. 제1항에 있어서, 상기 판상 필러는 탈크, 마이카, 또는 이들의 혼합물이고, 상기 침상 필러는 규회석, 휘스커, 유리 섬유, 현무암 섬유, 또는 이들의 혼합물인 것을 특징으로 하는 폴리카보네이트 수지 조성물.The polycarbonate resin composition according to claim 1, wherein the plate filler is talc, mica, or a mixture thereof, and the needle filler is wollastonite, whiskers, glass fibers, basalt fibers, or a mixture thereof. 제1항에 있어서, 상기 판상 필러의 함량은 전체 무기 필러 중 약 1 내지 약 99 중량%이고, 상기 침상 필러의 함량은 전체 무기 필러 중 약 1 내지 약 99 중량%인 것을 특징으로 하는 폴리카보네이트 수지 조성물.The polycarbonate resin according to claim 1, wherein the content of the plate-shaped filler is about 1 to about 99% by weight of the total inorganic filler, and the content of the needle-shaped filler is about 1 to about 99% by weight of the total inorganic filler. Composition. 제1항에 있어서, 상기 판상 필러 및 상기 침상 필러의 중량비는 약 1 : 약 0.5 내지 약 1 : 약 2인 것을 특징으로 하는 폴리카보네이트 수지 조성물.The polycarbonate resin composition of claim 1, wherein the weight ratio of the plate-shaped filler to the needle-shaped filler is about 1: about 0.5 to about 1: about 2. 제1항에 있어서, 상기 판상 필러는 평균 두께가 약 30 내지 약 700 nm이고, 평균 입자 크기가 약 0.65 내지 약 5.0 ㎛이고, 평균 직경 및 평균 두께의 비(직경/두께)가 약 4 내지 약 30이며, 상기 침상 필러는 평균 직경(D)이 약 0.01 내지 약 15 ㎛이고, 평균 길이(L)가 약 3 내지 약 3,000 ㎛이고, 평균 길이 및 평균 직경의 비(L/D)가 약 10 내지 약 200인 것을 특징으로 하는 폴리카보네이트 수지 조성물.The method of claim 1, wherein the plate-like filler has an average thickness of about 30 to about 700 nm, an average particle size of about 0.65 to about 5.0 μm, and the ratio (diameter / thickness) of the average diameter and the average thickness is about 4 to about 30, the needle-shaped filler has an average diameter (D) of about 0.01 to about 15 μm, an average length (L) of about 3 to about 3,000 μm, and a ratio of average length and average diameter (L / D) of about 10 To about 200, polycarbonate resin composition. 제1항에 있어서, 상기 변성 올레핀계 공중합체는 에틸렌-메틸아크릴레이트 공중합체(EMA), 에틸렌-에틸아크릴레이트 공중합체(EEA), 메틸메타크릴레이트-부타디엔-스티렌(MBS), 스티렌-부타디엔-스티렌(SBS), 스티렌-부타디엔 고무(SBR), 에틸렌-프로필렌 고무(EPM, EPR), 에틸렌-프로필렌-디엔 공중합체(EPDM), 말레익안하이드라이드 변성 이피엠(EPM-g-MA), 말레익안하이드라이드 변성 에스비에스(SBS-g-MA), 말레익안하이드라이드 변성 이피디엠(EPDM-g-MA) 및 에틸렌비닐알콜 공중합체(EVOH) 중 1종 이상을 포함하는 것을 특징으로 하는 폴리카보네이트 수지 조성물.According to claim 1, wherein the modified olefin copolymer is ethylene-methyl acrylate copolymer (EMA), ethylene-ethyl acrylate copolymer (EEA), methyl methacrylate-butadiene-styrene (MBS), styrene-butadiene Styrene (SBS), styrene-butadiene rubber (SBR), ethylene-propylene rubber (EPM, EPR), ethylene-propylene-diene copolymer (EPDM), maleic hydride modified EPM (EPM-g-MA), Polycarbonate, characterized in that it comprises at least one of maleic hydride modified SBS (SBS-g-MA), maleic hydride modified EPDM (EPDM-g-MA) and ethylene vinyl alcohol copolymer (EVOH) Resin composition. 제1항에 있어서, 상기 충격보강제는 상기 변성 올레핀계 공중합체 및 코어-쉘 그라프트 충격보강제를 포함하는 것을 특징으로 하는 폴리카보네이트 수지 조성물.The polycarbonate resin composition of claim 1, wherein the impact modifier comprises the modified olefin copolymer and a core-shell graft impact modifier. 제8항에 있어서, 상기 변성 올레핀계 공중합체 및 상기 코어-쉘 그라프트 충격보강제의 중량비는 약 1 : 약 0.1 내지 약 1 : 약 10인 것을 특징으로 하는 폴리카보네이트 수지 조성물.The polycarbonate resin composition of claim 8, wherein the weight ratio of the modified olefin copolymer and the core-shell graft impact modifier is about 1: about 0.1 to about 1: about 10. 제1항에 있어서, 상기 반응성기를 함유하는 올레핀계 왁스의 반응성기 함량은 약 50 내지 약 100 몰%인 것을 특징으로 하는 폴리카보네이트 수지 조성물.The polycarbonate resin composition according to claim 1, wherein the reactive group content of the olefin wax containing the reactive group is about 50 to about 100 mol%. 제1항에 있어서, 상기 반응성기를 함유하는 올레핀계 왁스의 중량평균분자량은 약 5,000 내지 약 50,000 g/mol인 것을 특징으로 하는 폴리카보네이트 수지 조성물.The polycarbonate resin composition of claim 1, wherein the weight average molecular weight of the olefin wax containing the reactive group is about 5,000 to about 50,000 g / mol. 제1항에 있어서, 상기 폴리카보네이트 수지 조성물은 이형제, 난연제, 난연보조제, 활제, 가소제, 열안정제, 적하방지제, 산화방지제, 광안정제, 안료 및 염료 중 1종 이상을 더욱 포함하는 것을 특징으로 하는 폴리카보네이트 수지 조성물.The method of claim 1, wherein the polycarbonate resin composition further comprises at least one of a release agent, flame retardant, flame retardant aid, lubricant, plasticizer, heat stabilizer, anti-dropping agent, antioxidant, light stabilizer, pigment and dye. Polycarbonate resin composition. 제1항에 있어서, 상기 폴리카보네이트 수지 조성물은 ASTM D256에 의거하여 두께 약 1/8" 시편으로 측정한 아이조드 충격강도가 약 13.5 내지 약 20 kgf·cm/cm 이상이고, ASTM D696에 의거하여 약 10 내지 약 90℃ 온도 범위에서 약 6.4 mm 굴곡시편에 대하여 측정한 선팽창계수가 약 40 × 10-6 내지 약 55 × 10-6 cm/cm℃인 것을 특징으로 하는 폴리카보네이트 수지 조성물.The method according to claim 1, wherein the polycarbonate resin composition has an Izod impact strength of about 1/8 "to about 20 kgfcm / cm or more measured according to ASTM D256, and according to ASTM D696. A polycarbonate resin composition, characterized in that the coefficient of linear expansion measured on a flexural specimen of about 6.4 mm in a temperature range of 10 to about 90 ° C. is about 40 × 10 −6 to about 55 × 10 −6 cm / cm ° C. 제1항에 있어서, 상기 폴리카보네이트 수지 조성물은 약 15 cm × 약 40 cm × 약 15 mm 크기 사출 시편(사출 온도 약 310℃, 금형 온도 약 80℃)의 세 모서리를 지면에 부착시키고, 온도 약 23℃, 상대습도 약 50% 조건에서, 약 24시간 동안 방치한 후, 나머지 한쪽 모서리가 지면으로부터 떨어진 길이(높이)가 약 13.5 mm 이하인 것을 특징으로 하는 폴리카보네이트 수지 조성물.According to claim 1, wherein the polycarbonate resin composition is attached to the three corners of the injection specimen (injection temperature of about 310 ℃, mold temperature about 80 ℃) size of about 15 cm × about 40 cm × about 15 mm to the ground, 23 ° C., at a relative humidity of about 50%, after leaving for about 24 hours, the length (height) of the other corner away from the ground is about 13.5 mm or less. 제1항 내지 제14항 중 어느 한 항에 따른 폴리카보네이트 수지 조성물로부터 형성된 성형품.A molded article formed from the polycarbonate resin composition according to any one of claims 1 to 14.
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