WO2016106679A1 - Numerical control machine, and method for rapid tool changing of numerical control machine - Google Patents
Numerical control machine, and method for rapid tool changing of numerical control machine Download PDFInfo
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- WO2016106679A1 WO2016106679A1 PCT/CN2014/095885 CN2014095885W WO2016106679A1 WO 2016106679 A1 WO2016106679 A1 WO 2016106679A1 CN 2014095885 W CN2014095885 W CN 2014095885W WO 2016106679 A1 WO2016106679 A1 WO 2016106679A1
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- WIPO (PCT)
- Prior art keywords
- tool
- spindle
- magazine
- axis
- cutter
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/155—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling
Definitions
- the invention relates to the field of processing machine tools, in particular to a rapid tool changing method for a numerical control machine tool and a numerical control machine tool.
- CNC machine tools are commonly used machines for current product processing.
- the engraving and milling machine in CNC machine tools is a CNC milling machine that uses small tools, high power and high speed spindle motors.
- the engraving and milling machine can be engraved or milled. It is an efficient and high-precision CNC machine tool.
- CNC machine tools have a wide range of applications, and are widely used to complete the rough machining of precision molds and molds, the processing of mold copper electrodes, the batch processing of aluminum products, the manufacture of shoe molds, the processing of fixtures, and the watch and watch industry.
- CNC machine tools are increasingly occupying an important position in the machine tool processing industry due to their high cost performance, fast processing speed and good smoothness of processed products.
- FIG. 1 to Figure 8 show the tool change process of the CNC machine.
- the tool change process is as follows: (1) The spindle 001 moves vertically up to the tool change position; (2) The tool magazine 002 moves horizontally to the same axis as the spindle 001.
- the spindle 001 is repeatedly moved in the vertical direction and the horizontal direction, resulting in inefficiency of the entire tool change process.
- the technical problem mainly solved by the present invention is to provide a rapid tool change method for a numerical control machine tool and a numerical control machine tool, which can improve the tool change efficiency.
- a technical solution adopted by the present invention is to provide a numerical control machine tool including: a spindle box slide, a spindle box, a spindle, a tool magazine and a tool change mechanism.
- the headstock is mounted on the headstock slide and is slidable in the Z-axis direction relative to the headstock slide.
- One end of the spindle is fixed to the headstock and the other end is fitted with a detachable first tool.
- the tool magazine is fixed on the headstock slide plate, and a plurality of second tools protruding in the X-axis direction are installed in the tool magazine, and the second tool located at the tool change position can be rotated toward the X-axis direction after the knife-cutting Extends in the Z-axis direction.
- a tool change mechanism mounted on the tool magazine comprising a tool change arm, a first rotation mechanism and a first translation mechanism, the tool change arm being in a " ⁇ " shape, including a rotation axis extending in the Z-axis direction and perpendicular to the a rotating arm of the rotating shaft, the two ends of the rotating arm are respectively provided with a first clamping portion and a second clamping portion;
- the first rotating mechanism can drive the rotating shaft to rotate about the Z axis, so that the first clamping And the second clamping portion respectively reach a position of the first tool and the second tool and clamp the first tool and the second tool, or cause the first clamping portion and the second clamping portion
- the holding portions are respectively away from the positions of the first tool and the second tool and loosen the clamping of the first tool and the second tool;
- the first translation mechanism can drive the rotating shaft to move up and down along the Z axis, The first tool and the second tool are pulled out of the spindle and the magazine, or the first tool and the second tool are
- the utility model further comprises a base, a gantry and a workbench, wherein the gantry has a " ⁇ " shape, and comprises a column fixed at two ends of the base and a beam spanning the column, the length direction of the beam is along the X axis Positioning, the column is integrally molded with the beam; the spindle box slide is mounted on the beam; the table is located between the columns and mounted on the base, the table can be along Move in the Y-axis direction.
- the spindle box slide plate has a " ⁇ " shape in cross section, and is parallel to the XY plane.
- a slide plate and a side slide plate parallel to the XZ plane the inner side of the side slide plate is provided with a first slider embedded in the first X-axis guide rail, and the inner side of the upper slide plate is provided with a first surface embedded in the second X-axis guide rail Two sliders.
- the outer peripheral surface of the first cutter and the second cutter are provided with a card slot extending in the circumferential direction, and the first clamping portion and the second clamping portion are respectively engaged with the first cutter and the second cutter Open snap ring in the tool slot.
- the tool magazine comprises a cutter head, a cutter wheel rotation mechanism, a knife sleeve, a cutter mechanism and a magazine holder.
- the cutter head is disposed on the tool holder, and a knife change port is disposed at a circumferential portion thereof.
- the cutter rotation mechanism is disposed on the magazine holder for rotating a second tool that needs to be replaced to the knife change port.
- the knife sleeve is rotatably coupled to the cutter head for clamping the second cutter.
- the knife mechanism is mounted on the magazine holder. In the tool change state, the knife mechanism applies a radial thrust to the sleeve so that the sleeve rotates along the X axis to the Z axis. The direction is extended; after the tool change is completed, the knife mechanism applies a radial pulling force to the knife sleeve such that the knife sleeve extends from the Z-axis direction to extend in the X-axis direction.
- the magazine holder has a cross section of "[" shape, including a bottom plate parallel to the YZ plane and two side plates parallel to the XZ plane; the cutter head is mounted on the bottom plate, and the cutter mechanism The cutter wheel rotating mechanism and the tool change mechanism are both mounted on the side plate.
- the tool magazine further comprises an intermediate bracket fixed to the side of the headstock slide by an intermediate bracket.
- the plane of the tool change arm is perpendicular to the plane of the cutter head.
- the plane of the tool change arm is parallel to the plane of the cutter head.
- the first translation mechanism is a hydraulic cylinder or a cylinder
- the hydraulic cylinder or cylinder is connected to a rotating shaft of the tool change arm, thereby driving the tool change arm to move along the Z axis.
- the first rotating mechanism is a first servo motor, and the first servo motor is coupled to a rotating shaft of the tool changing arm to drive the tool changing arm to rotate about the Z axis.
- the numerical control machine tool further includes a Z-axis guide rail disposed on the spindle box slide plate along the Z-axis direction, and the spindle box is slidably mounted on the Z-axis guide rail.
- the headstock is driven to move in a Z-axis direction on the headstock slide by a second translation mechanism;
- the second translation mechanism includes a second servo motor and a second screw, and the second servo motor is mounted on the spindle
- one end of the second screw is connected to the second servo motor, and the other end is connected to the spindle box, and the spindle box and the spindle are driven by the rotation of the second servo motor.
- the spindle on the case and the tool on the spindle slide along the Z-axis guide.
- the tool magazine is a disc type tool magazine, an umbrella type tool magazine or a bucket type tool magazine.
- the headstock moves along the Z-axis direction and is mounted on the main shaft.
- the first tool is brought to the tool change position.
- the magazine opens the second tool in the tool change position such that the second tool rotates to extend in the Z-axis direction.
- the first rotating mechanism drives the rotating shaft to rotate, and the first clamping portion of the rotating arm clamps the first cutter and the second clamping portion of the rotating arm to clamp the second cutter.
- the first translation mechanism drives the spindle to move down the Z axis while pulling the first tool out of the spindle and pulling the second tool out of the magazine.
- the first rotating mechanism drives the rotating shaft to rotate in the same direction to move the first tool clamped by the first clamping portion directly under the tool change position and clamp the second clamping portion
- the second tool moves directly below the spindle.
- the first translation mechanism drives the spindle to move in the Z-axis to simultaneously insert the first tool into the magazine and insert the second tool into the spindle.
- the first rotating mechanism drives the rotating shaft to rotate in the reverse direction, so that the first clamping portion releases the first tool and the second clamping portion releases the second tool.
- the present invention performs tool change by using a tool change mechanism.
- the spindle only needs to perform a vertical movement, that is, moving to the tool change position. Yes, there is no need to do horizontal motion, which simplifies the tool change process and greatly increases the tool change speed, thus greatly improving the tool change efficiency.
- the size and type of the tool magazine are no longer limited by the stroke of the spindle in the horizontal direction and the pitch of the gantry column, so that the capacity of the tool magazine can be increased.
- the magazine since the magazine is fixed on the headstock slide, it can move with the movement of the spindle slide, and the relative position between the spindle and the spindle on the spindle slide remains unchanged, and the tool change mechanism is installed in the magazine. Therefore, regardless of the position of the spindle movement, the position of the tool change mechanism relative to the tool magazine and the main shaft does not change, so that the vertical direction movement and the horizontal rotation performed by the tool change mechanism each time the tool change is performed The same is unchanged, which further simplifies the tool change process and improves the tool change efficiency.
- FIG. 1 is a schematic structural view of a step (1) in a tool changing process of a numerically controlled machine tool of the background art
- FIG. 2 is a schematic structural view of the step (2) in the tool changing process of the numerical control machine tool of the background art
- FIG. 3 is a schematic structural view of the step (3) in the tool changing process of the numerical control machine tool of the background art
- FIG. 4 is a schematic structural view of the step (4) in the tool changing process of the numerical control machine tool of the background art
- Figure 5 is a schematic view showing the structure of the step (5) in the tool changing process of the numerical control machine tool of the background art
- FIG. 6 is a schematic structural view of the step (6) in the tool changing process of the numerical control machine tool of the background art
- FIG. 7 is a schematic structural view of the step (7) in the tool changing process of the background CNC machine tool
- Figure 8 is a schematic view showing the structure of the step (8) in the tool changing process of the numerical control machine tool of the background art
- FIG. 9 is a schematic perspective structural view of an embodiment of a numerical control machine tool according to the present invention.
- Figure 10 is a front view showing the structure of an embodiment of the numerical control machine tool of the present invention.
- Figure 11 is a side elevational view showing the embodiment of the numerical control machine tool of the present invention.
- Figure 12 is a schematic structural view of the spindle box slide and the tool magazine of Figure 11;
- Figure 13 is a schematic structural view of the tool magazine of Figure 9;
- FIG. 14 is a schematic structural view of a spindle machine moving to a tool change position during a tool change process of the numerical control machine tool of the present invention
- 15 is a schematic structural view of a tool for grasping a spindle and a tool of a tool magazine during a tool change process of the numerical control machine tool according to the present invention
- Figure 16 is a schematic view showing the structure of the tool for removing the tool of the spindle and the tool of the tool magazine during the tool change process of the numerical control machine tool of the present invention
- Figure 17 is a schematic view showing the structure of the tool change tool magazine of the spindle under the tool change tool magazine of the present invention when the tool of the tool magazine is located under the spindle;
- FIG. 18 is a schematic structural view of a tool for inserting a spindle into a tool magazine and inserting a tool of the tool magazine into the spindle during a tool change process of the numerical control machine tool according to the present invention
- 19 is a schematic structural view of the CNC machine tool after the tool changing process is completed and the grip arm is reset;
- 20 is a flow chart showing an embodiment of a rapid tool change method of a numerically controlled machine tool according to the present invention.
- FIG. 9 is a schematic perspective structural view of an embodiment of a numerical control machine tool according to the present invention.
- Fig. 10 is a front view showing the structure of an embodiment of the numerical control machine tool of the present invention.
- Figure 11 is a side elevational view showing the embodiment of the numerically controlled machine tool of the present invention.
- a numerical control machine tool includes a spindle box slide 20, a spindle box 30, a spindle 40, a magazine 50, and a tool change mechanism 60.
- the numerical control machine tool in this embodiment further includes a gantry 10, a table 70 and a base 80.
- the headstock 30 is mounted on the headstock slider 20 and is slidable relative to the spindle box slider 20 in the Z-axis direction.
- One end of the main shaft 40 is fixed to the headstock 30, and the other end is mounted with a detachable first cutter 401 for realizing the processing of the product.
- the magazine 50 is fixed to the headstock slider 20.
- the tool change mechanism 60 is mounted on the tool magazine 50.
- the gantry 10 has a " ⁇ " shape, and the gantry 10 includes a column 12 fixed at both ends of the base 80 and a beam 11 straddle the column.
- the length direction of the beam is the direction of the X axis.
- the column 12 is integrally molded with the beam 11.
- the table 70 is located between the columns 12 and is mounted on the base 80, and the table 70 is movable in the Y-axis direction. Specifically, the movement of the table 70 is driven by a Y-axis transmission mechanism 71 including a Y-axis servo motor 710 and a Y-axis screw 711, and the Y-axis servo motor 710 is mounted on the base 80.
- One end of the Y-axis screw 711 is connected to the Y-axis servo motor 710, and the other end thereof is connected to the table 70, and the table 70 is horizontally slid in the Y-axis direction by the rotation of the Y-axis servo motor 710.
- FIG. 12 is a schematic structural view of the spindle box slide and the tool magazine in FIG.
- the headstock slide 20 is mounted on the beam 11.
- the beam 11 is provided with a first X-axis guide rail 110 on the XZ plane and a second X-axis guide rail 111 on the XY plane.
- the headstock slide 20 has a " ⁇ " shape in cross section, and includes an upper slide 21 parallel to the XY plane and a side slide 22 parallel to the XZ plane.
- the inner side of the side slide 22 is provided with a first slide embedded in the first X-axis guide 110.
- the inner side of the upper slide plate 21 is provided with a second slider 210 embedded in the second X-axis guide rail 111.
- the headstock slide 20 is driven in its horizontal direction by an X-axis drive mechanism 24.
- the X-axis transmission mechanism 24 includes an X-axis servo motor 240 and an X-axis screw 241 mounted on the beam 11, one end of the X-axis screw 241 is connected to the X-axis servo motor 240, and the other end is connected to the spindle.
- the box slides 20 are coupled, and the spindle box slides 20 are slid along the first X-axis guide rail 110 and the second X-axis guide rails 111 by the X-axis servo motor 240.
- the first tool 401 When the CNC machine is in operation, the first tool 401 is inserted at the bottom of the spindle 40, and the first tool 401 needs to be moved horizontally and vertically in order to realize the processing of the product. Since the first cutter 401 is mounted on the spindle 40, the spindle 40 is mounted on the spindle housing 30, and the spindle housing 30 is mounted on the spindle housing slider 20, so that the sliding of the spindle slider 20 along the X-axis drives the first cutter 401 along X-axis movement. The movement of the first tool 401 in the Z-axis direction is achieved by the headstock 30 driving the movement of the spindle 40 in the vertical direction.
- the spindle housing 30 is mounted on the spindle housing slide 20, and the spindle 40 is mounted on the spindle housing 30.
- a Z-axis guide rail (not shown) is disposed on the headstock slider 20 in the Z-axis direction.
- the headstock 30 is slidably mounted on the Z-axis rail.
- a second translation mechanism 200 is further disposed on the headstock slide 20, and the second translation mechanism 200 is used to move the spindle housing 30 in the Z-axis direction, thereby driving the spindle 40 to the tool change position.
- the second translation mechanism 200 includes a second servo motor 201 and a second screw 202.
- the second servo motor 201 is mounted on the headstock slide 20, and one end of the second screw 202 is connected to the second servo motor 201. The other end is connected to the headstock 30, and the spindle box 30 is slid on the Z-axis rail by the rotation of the second servo motor 201.
- FIG. 13, FIG. 15, and FIG. 16 are structural diagrams of the tool magazine of FIG. Fig. 15 is a structural schematic view showing the tool of the spindle and the tool of the tool magazine during the tool changing process of the numerically controlled machine tool of the present invention.
- Fig. 16 is a structural schematic view showing the state in which the gripping arm pulls out the tool of the spindle and the tool of the tool magazine during the tool changing process of the numerically controlled machine tool of the present invention.
- the tool magazine 50 of the numerically controlled machine tool of the present invention is mounted on the headstock slide 20 for providing the second tool 402 and for receiving the first tool 401.
- the magazine 50 can be a disc magazine, an umbrella magazine or a bucket magazine.
- a plurality of second cutters 402 projecting in the X-axis direction are mounted in the magazine 50, and the second cutter 402 located at the tool change position can be rotated in the X-axis direction to extend in the Z-axis direction after the cutter.
- the magazine 50 further includes a cutter head 500, a cutter head rotation mechanism (not shown), a knife pocket 501, a knife cutter mechanism 502, and a magazine holder 503.
- the cutter head 500 is disposed on the magazine holder 503, and a knife change port is provided at a circumferential portion thereof.
- the cutter head rotating mechanism is disposed on the magazine holder 503 for rotating the second tool 402 that needs to be replaced to the knife change port.
- the knife sleeve 501 is rotatably coupled to the cutter head 500 for clamping the second cutter 402.
- the knife mechanism 502 is mounted on the magazine holder 503.
- the knife mechanism 502 applies a radial thrust to the knife sleeve 501, so that the knife sleeve 501 is rotated in the X-axis direction to extend in the Z-axis direction. .
- the knife mechanism 502 applies a pulling force in the radial direction to the knife sleeve 501, so that the knife sleeve 501 is extended by extending in the Z-axis direction to protrude in the X-axis direction.
- the magazine holder 503 has a "[" shape in cross section, and includes a bottom plate 5030 parallel to the Y-Z plane and two side plates 5031 parallel to the X-Z plane.
- the cutter head 501 is mounted on the bottom plate 5030, and the cutter mechanism 502, the cutter disc rotation mechanism, and the tool change mechanism 60 are all mounted on the side plate 5031.
- the magazine 50 further includes an intermediate bracket 504 that is secured to the side of the headstock slider 20 by an intermediate bracket 504.
- the process of selecting the desired second tool 402 from the magazine 50 to be inserted into the spindle 40 requires the tool change mechanism 60.
- the tool change mechanism 60 includes a tool change arm 61, a first rotation mechanism, and a first translation mechanism 63.
- the tool changer arm 61 has a " ⁇ " shape, and includes a rotating shaft 610 extending in the Z-axis direction and a rotating arm 611 perpendicular to the rotating shaft 610. The two ends of the rotating arm 611 are respectively provided with a first clamping portion 6110 and a second clamping portion. 6111.
- the first rotating mechanism can drive the rotating shaft 610 to rotate about the Z axis, so that the first clamping portion 6110 and the second clamping portion 6111 respectively reach the positions of the first cutter 401 and the second cutter 402 and clamp the first cutter 401 and the second
- the cutter 402 or the first clamping portion 6110 and the second clamping portion 6111 are respectively moved away from the positions of the first cutter 401 and the second cutter 402 and loosen the clamping of the first cutter 401 and the second cutter 402.
- the first translation mechanism 63 is capable of driving the rotary shaft 610 to move up and down along the Z axis to pull the first cutter 401 and the second cutter 402 from the spindle 40 and the magazine 50, or to insert the first cutter 401 and the second cutter 402 into the spindle.
- the outer circumferential surface of the first cutter 401 and the second cutter 402 are provided with a card slot 403 extending in the circumferential direction, and the first clamping portion 6110 and the second clamping portion 6111 are engaged with the first cutter 401 and the second An open snap ring in the slot 403 of the tool 402.
- the first rotating mechanism is a first servo motor, and the first servo motor is coupled to the rotating shaft 610 of the tool changing arm 61, thereby driving the tool changing arm 61 to rotate about the Z axis.
- the first translation mechanism 63 is a hydraulic cylinder or a cylinder, and the hydraulic cylinder or cylinder is coupled to the rotating shaft 610 of the tool change arm 61, thereby causing the tool change arm 61 to move along the Z axis.
- the first rotating mechanism and the first translation mechanism 63 may also be other commonly used transmission mechanisms.
- the required second tool 402 in the magazine 50 needs to be inserted into the spindle 40 first.
- the spindle 40 moves up to the tool change position along the Z axis, and then the first rotation mechanism drives the tool change arm 61 to rotate about the Z axis, so that the first clamping portion 6110 of the rotating arm 611 of the tool change arm 61 rotates to the knife.
- the second cutter 402 at the position of the knife change of the magazine 50 holds the second cutter 402.
- the first translation mechanism 63 drives the tool changer arm 61 to move downward in the Z-axis direction, and the tool changer arm 61 pulls the second tool 402 out of the tool magazine 50.
- the first rotating mechanism drives the changer arm 61 to be reversed about the Z axis, so that the first clamping portion 6110 of the rotating arm 611 of the tool changing arm 61 is rotated directly below the main shaft 40.
- the first translation mechanism 63 drives the tool changer arm 61 to move in the Z-axis direction, thereby inserting the second tool 402 into the spindle 40. Thereby completing the tool change operation.
- the present invention performs tool change by using the tool change mechanism 60.
- the spindle 40 only needs to perform a movement in the Z-axis direction, that is, to move to the tool change position, and no need to do horizontally.
- the movement of the direction simplifies the tool change process and greatly increases the speed of the tool change, thus greatly improving the tool change efficiency.
- the size and type of the magazine 50 are no longer limited by the stroke of the spindle 40 in the horizontal direction and the pitch of the gantry column, so that the capacity of the magazine 50 can be increased.
- the magazine 50 since the magazine 50 is fixed to the headstock slider 20, it can move with the movement of the spindle slider 20, and the relative position between the spindle and the spindle 40 on the spindle slider 20 remains unchanged, and the tool is changed.
- the mechanism 60 is mounted on the magazine 50 so that the position of the tool change mechanism 60 relative to the magazine 50 and the spindle 40 does not change regardless of the position at which the spindle 40 is moved, so that the tool change mechanism 60 is changed each time the tool is changed.
- the movement in the Z-axis direction and the rotation in the horizontal direction are unchanged, thereby further simplifying the tool change process and improving the tool change efficiency.
- the numerical control machine tool of the present invention can only replace the first tool 401 on the main shaft 40 in the tool magazine 50, or can only insert the second tool 402 in the tool magazine 50 into the main shaft 40 without the first tool 401. It is also possible to simultaneously replace the first tool 401 on the spindle 40 and the second tool 402 provided in the magazine 50.
- the tool changer arm 61 of the present invention is provided with a first clamping portion 6110 and a second clamping portion 6111, which can simultaneously clamp the first tool 401 and the tool magazine 50 provided on the spindle 40, respectively.
- the second tool 402 in turn, achieves simultaneous exchange of the two.
- the first clamping portion 6110 and the second clamping portion 6111 are respectively located directly below the first cutter 401 of the spindle 40 and the second cutter 402 of the magazine 50, after the position is exchanged, the first clamping portion 6110 and the second clamping portion 6111 are respectively located directly below the second tool 402 of the tool magazine 50 and the first tool 401 of the spindle 40.
- the plane of the tool change arm 61 is perpendicular to The plane where the cutter head 500 is located.
- the first tool 401 on the main shaft 40 is at the same level as the second tool 402 provided by the tool magazine 50, and the rotating shaft 610 of the tool change arm 61 is located in the line connecting the first tool 401 and the second tool 402. Center, the first clamping portion 6110 and the second clamping portion 6111 are centrally symmetric with respect to the rotating shaft 601, so that the first clamping portion 6110 and the second clamping portion 6111 can be simultaneously located at the first tool 401 and the knife of the spindle 40. Below the second tool 402 provided by the library 50, the insertion and removal operations are simultaneously performed.
- the tool change arm 61 only needs to be rotated by 180° on the horizontal surface to reach the lower side of the tool magazine 50 and the main shaft 40 at the same time, so that the first clamping portion 6110 and the second clamping portion 6111 are interchanged without separately rotating, There is no need to adjust the angle, height, etc. The whole process is very fast.
- the plane of the tool changer 61 is parallel to the plane of the cutter head 500.
- the first clamping portion 6110 and the second clamping portion 6111 of the tool changing arm 61 can respectively clamp the first of the spindle 40 by rotating the tool changing arm 61 by 90 degrees along the Z axis.
- the tool 401 and the second tool 402 provided by the magazine 50.
- the second servo motor 201 in the second translation mechanism 200 is driven, which drives the spindle box 30 to slide upward in the Z-axis direction by the second screw 202, thereby mounting the spindle 40 and the spindle 40 mounted on the spindle housing 30.
- the first tool 401 also slides up the Z-axis to the tool change position.
- FIG. 14 it is a structural schematic diagram of the spindle moving to the tool change position during the tool changing process of the numerical control machine tool of the present invention.
- the cutter wheel rotating mechanism rotates the selected second tool 402 to the tool change port, and the knife mechanism 502 pushes the knife sleeve 501 where the second tool 402 is located at the blade change edge in the radial direction.
- the second cutter 402 is rotated from the original toward the X-axis direction to the Z-axis direction. At this time, the second cutter 402 is at the same level as the first cutter 401, and the rotating shaft 610 is located at the center of the connection.
- FIG. 15 is a structural schematic diagram of the tool for grasping the spindle and the tool of the tool magazine during the tool changing process of the numerical control machine tool of the present invention.
- the first translation mechanism 63 drives the clamp arm 61 to move downward in the Z-axis, so that the clamp arm 61 simultaneously pulls out the first cutter 401 and the second cutter 402.
- FIG. 16 is a structural schematic diagram of the tool for removing the tool of the spindle and the tool of the tool magazine during the tool changing process of the numerical control machine tool of the present invention.
- the first rotating mechanism of the tool changing mechanism 60 drives the clamping arm 61 to rotate 180° about the vertical axis, such that the first tool 401 is located directly below the tool change port of the tool magazine 50, and the second tool 402 is located directly below the spindle 40.
- FIG. 17 is a structural schematic diagram of the tool changer of the spindle under the tool change tool magazine of the present invention, and the tool of the tool magazine is located below the main shaft during the tool change process of the present invention.
- the first translation mechanism 63 re-drives the clamp arm 61 to move vertically upward while inserting the first cutter 401 and the second cutter 402 into the magazine 50 and the spindle 40, respectively.
- FIG. 18 is a structural schematic diagram of the tool of the spindle tool inserted into the tool magazine and the tool of the tool magazine being inserted into the spindle during the tool change process of the numerical control machine tool of the present invention.
- the first rotating mechanism of the tool changing mechanism 60 drives the clamping arm 61 to rotate 90° about the Z axis to reset the clamping arm 61 even if the plane of the tool changing arm 61 is parallel to the plane of the cutter head 500, thereby not affecting the spindle 40.
- the normal work the knife mechanism 502 applies a radial pulling force to the knife sleeve 501 where the first tool 401 is located, so that the knife sleeve 501 is extended by extending in the Z-axis direction to extend in the X-axis direction, and the first in the knife sleeve 501 A cutter 401 is also extended by extending in the Z-axis direction to project in the X-axis direction.
- FIG. 19 is a schematic structural view of the CNC machine tool after the tool change process is completed and the grip arm is reset.
- FIG. 20 is a schematic flow chart of an embodiment of a rapid tool change method for a numerically controlled machine tool according to the present invention.
- the quick tool change method includes the following steps:
- the headstock moves in the Z-axis direction, and the first tool mounted on the spindle is brought to the tool change position.
- the tool magazine applies a tool to the second tool at the tool change port, so that the second tool rotates to extend in the Z-axis direction.
- the first rotating mechanism drives the rotating shaft to rotate to the first clamping portion of the rotating arm, and the second clamping portion of the first tool and the rotating arm clamps the second cutting tool.
- the first translation mechanism drives the rotating shaft to move downward along the Z axis, while pulling the first tool out of the spindle and pulling the second tool out of the tool magazine.
- the first rotating mechanism drives the rotating shaft to rotate in the same direction to move the first tool clamped by the first clamping portion directly below the tool change position and move the second tool clamped by the second clamping portion to Directly below the spindle.
- the first translation mechanism drives the rotating shaft to move in the Z-axis direction to simultaneously insert the first tool into the tool magazine and insert the second tool into the spindle.
- the first rotating mechanism drives the rotating shaft to rotate in the reverse direction, so that the first clamping portion releases the clamping of the first cutter and the second clamping portion releases the second cutting tool.
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Abstract
Description
【技术领域】[Technical Field]
本发明涉及加工机床领域,特别是涉及一种数控机床及数控机床的快速换刀方法。The invention relates to the field of processing machine tools, in particular to a rapid tool changing method for a numerical control machine tool and a numerical control machine tool.
【背景技术】【Background technique】
数控机床是目前产品加工的常用机器。数控机床中的雕铣机是使用小刀具、大功率和高速主轴电机的数控铣床。雕铣机既可以雕刻,也可铣削,是一种高效高精的数控机床。数控机床的适用范围比较广,广泛用于一次完成精密模具和模仁的粗精加工、模具紫铜电极的加工、铝件产品的批量加工、鞋模制造、治具加工以及钟表眼镜行业等。数控机床以其性价比高,加工速度快,加工产品光洁度好的特点,在机床加工业越来越占有重要地位。CNC machine tools are commonly used machines for current product processing. The engraving and milling machine in CNC machine tools is a CNC milling machine that uses small tools, high power and high speed spindle motors. The engraving and milling machine can be engraved or milled. It is an efficient and high-precision CNC machine tool. CNC machine tools have a wide range of applications, and are widely used to complete the rough machining of precision molds and molds, the processing of mold copper electrodes, the batch processing of aluminum products, the manufacture of shoe molds, the processing of fixtures, and the watch and watch industry. CNC machine tools are increasingly occupying an important position in the machine tool processing industry due to their high cost performance, fast processing speed and good smoothness of processed products.
近年来,随着数控机床在零件加工行业的广泛应用,对数控机床的换刀速度的要求越来越高,市场对带刀库数控机床的需求量越来越大,其中,直排式刀库以其成本低,简单,快速的特点而最受欢迎,该数控机床的刀库设置在龙门架下方。图1至图8显示了该数控机床的换刀过程,该换刀过程如下:(1)主轴001竖直向上运动到换刀位;(2)刀库002沿水平方向移动到与主轴001同一直线的位置;(3)主轴001再沿水平方向移动到刀库002中的某个空位上方;(4)主轴001竖直向下运动,将主轴001上的刀具003放到该空位中;(5)然后主轴001再竖直向上运动到换刀位;(6)主轴001水平运动到刀库002上所需要的刀具003的位置对应的上方;(7)主轴001竖直向下运动抓住刀具003;(8)主轴001再次竖直向上运动。至此,换刀过程才完成。主轴001才可继续执行加工程序。In recent years, with the wide application of CNC machine tools in the parts processing industry, the requirements for the tool change speed of CNC machine tools are getting higher and higher, and the market demand for CNC machine tools with tool magazines is increasing. Among them, the in-line knife The library is most popular for its low cost, simplicity and speed. The tool magazine of the CNC machine is placed under the gantry. Figure 1 to Figure 8 show the tool change process of the CNC machine. The tool change process is as follows: (1) The spindle 001 moves vertically up to the tool change position; (2) The tool magazine 002 moves horizontally to the same axis as the spindle 001. The position of the straight line; (3) the spindle 001 is then moved horizontally above a vacancy in the magazine 002; (4) the spindle 001 moves vertically downwards, and the tool 003 on the spindle 001 is placed in the vacancy; 5) Then the spindle 001 is moved vertically upwards to the tool change position; (6) the spindle 001 moves horizontally to the position corresponding to the position of the tool 003 required on the magazine 002; (7) the spindle 001 moves vertically downward to grasp Tool 003; (8) Spindle 001 moves vertically again. At this point, the tool change process is completed. The spindle 001 can continue to execute the machining program.
在整个换刀过程中,主轴001要重复沿竖直方向和水平方向运动,从而导致整个换刀过程的效率低下。During the entire tool change process, the spindle 001 is repeatedly moved in the vertical direction and the horizontal direction, resulting in inefficiency of the entire tool change process.
【发明内容】[Summary of the Invention]
本发明主要解决的技术问题是提供一种数控机床及数控机床的快速换刀方法,能够提高换刀效率。The technical problem mainly solved by the present invention is to provide a rapid tool change method for a numerical control machine tool and a numerical control machine tool, which can improve the tool change efficiency.
为解决上述技术问题,本发明采用的一个技术方案是:提供一种数控机床,该数控机床包括:主轴箱滑板、主轴箱、主轴、刀库和换刀机构。主轴箱安装在主轴箱滑板上,能相对所述主轴箱滑板沿Z轴方向滑动。主轴的一端固定在主轴箱上,另一端安装有可拆卸的第一刀具。刀库固定在主轴箱滑板上,刀库内安装有若干个朝X轴方向伸出的第二刀具,位于换刀位的所述第二刀具在打刀后能由朝X轴方向旋转至朝Z轴方向伸出。换刀机构安装在所述刀库上,包括换刀臂、第一转动机构和第一平移机构,所述换刀臂呈 “⊥”状,包括沿Z轴方向延伸的转轴和垂直于所述转轴的转臂,所述转臂的两端分别设有第一夹持部和第二夹持部;所述第一转动机构能够驱动所述转轴绕Z轴转动,使得所述第一夹持部和所述第二夹持部分别到达所述第一刀具和第二刀具所在位置并夹持所述第一刀具和第二刀具,或者使得所述第一夹持部和所述第二夹持部分别远离所述第一刀具和第二刀具所在位置并松开对所述第一刀具和第二刀具的夹持;所述第一平移机构能够驱动所述转轴沿Z轴上下移动,以将所述第一刀具和第二刀具从所述主轴和刀库中拔出,或者将所述第一刀具和第二刀具插入所述主轴和刀库中。In order to solve the above technical problem, a technical solution adopted by the present invention is to provide a numerical control machine tool including: a spindle box slide, a spindle box, a spindle, a tool magazine and a tool change mechanism. The headstock is mounted on the headstock slide and is slidable in the Z-axis direction relative to the headstock slide. One end of the spindle is fixed to the headstock and the other end is fitted with a detachable first tool. The tool magazine is fixed on the headstock slide plate, and a plurality of second tools protruding in the X-axis direction are installed in the tool magazine, and the second tool located at the tool change position can be rotated toward the X-axis direction after the knife-cutting Extends in the Z-axis direction. a tool change mechanism mounted on the tool magazine, comprising a tool change arm, a first rotation mechanism and a first translation mechanism, the tool change arm being in a "⊥" shape, including a rotation axis extending in the Z-axis direction and perpendicular to the a rotating arm of the rotating shaft, the two ends of the rotating arm are respectively provided with a first clamping portion and a second clamping portion; the first rotating mechanism can drive the rotating shaft to rotate about the Z axis, so that the first clamping And the second clamping portion respectively reach a position of the first tool and the second tool and clamp the first tool and the second tool, or cause the first clamping portion and the second clamping portion The holding portions are respectively away from the positions of the first tool and the second tool and loosen the clamping of the first tool and the second tool; the first translation mechanism can drive the rotating shaft to move up and down along the Z axis, The first tool and the second tool are pulled out of the spindle and the magazine, or the first tool and the second tool are inserted into the spindle and the magazine.
其中,还包括底座、龙门架和工作台,所述龙门架呈“∏”状,包括分别固定在底座两端的立柱和横跨所述立柱的横梁,所述横梁的长度方向沿所述X轴方向设置,所述立柱与所述横梁一体铸造成型;所述主轴箱滑板安装所述横梁上;所述工作台位于所述立柱之间,且安装在所述底座上,所述工作台能沿Y轴方向移动。The utility model further comprises a base, a gantry and a workbench, wherein the gantry has a "∏" shape, and comprises a column fixed at two ends of the base and a beam spanning the column, the length direction of the beam is along the X axis Positioning, the column is integrally molded with the beam; the spindle box slide is mounted on the beam; the table is located between the columns and mounted on the base, the table can be along Move in the Y-axis direction.
其中,所述横梁上设有位于XZ平面的第一X轴导轨和位于XY平面上的第二X轴导轨,所述主轴箱滑板的横截面呈“Γ”状,包括平行于XY平面的上滑板和平行于XZ平面的侧滑板,所述侧滑板的内侧设有嵌入所述第一X轴导轨的第一滑块,所述上滑板的内侧设有嵌入所述第二X轴导轨的第二滑块。Wherein the beam is provided with a first X-axis guide rail located in the XZ plane and a second X-axis guide rail located on the XY plane, the spindle box slide plate has a "Γ" shape in cross section, and is parallel to the XY plane. a slide plate and a side slide plate parallel to the XZ plane, the inner side of the side slide plate is provided with a first slider embedded in the first X-axis guide rail, and the inner side of the upper slide plate is provided with a first surface embedded in the second X-axis guide rail Two sliders.
其中,所述第一刀具和第二刀具的外周面上设有沿圆周方向延伸的卡槽,所述第一夹持部和第二夹持部为分别卡入所述第一刀具和第二刀具卡槽中的开口卡环。Wherein, the outer peripheral surface of the first cutter and the second cutter are provided with a card slot extending in the circumferential direction, and the first clamping portion and the second clamping portion are respectively engaged with the first cutter and the second cutter Open snap ring in the tool slot.
其中,所述刀库包括刀盘、刀盘转动机构、刀套、打刀机构和刀库支架。所述刀盘设置在所述刀库支架上,其圆周部设有换刀口。所述刀盘转动机构设置在所述刀库支架上,用于将需要更换的第二刀具转动至所述换刀口处。所述刀套转动连接在所述刀盘上,用于装夹所述第二刀具。所述打刀机构安装在所述刀库支架上,在换刀状态下,打刀机构对所述刀套施加沿径向的推力,使得所述刀套由沿X轴方向旋转至沿Z轴方向伸出;换刀完毕后,打刀机构对所述刀套施加沿径向的拉力,使得所述刀套由沿Z轴方向伸出旋转至沿X轴方向伸出。Wherein, the tool magazine comprises a cutter head, a cutter wheel rotation mechanism, a knife sleeve, a cutter mechanism and a magazine holder. The cutter head is disposed on the tool holder, and a knife change port is disposed at a circumferential portion thereof. The cutter rotation mechanism is disposed on the magazine holder for rotating a second tool that needs to be replaced to the knife change port. The knife sleeve is rotatably coupled to the cutter head for clamping the second cutter. The knife mechanism is mounted on the magazine holder. In the tool change state, the knife mechanism applies a radial thrust to the sleeve so that the sleeve rotates along the X axis to the Z axis. The direction is extended; after the tool change is completed, the knife mechanism applies a radial pulling force to the knife sleeve such that the knife sleeve extends from the Z-axis direction to extend in the X-axis direction.
其中,所述刀库支架的横截面呈“[”状,包括与Y-Z平面平行的底板和与X-Z平面平行的两块侧板;所述刀盘安装在所述底板上,所述打刀机构、所述刀盘转动机构和所述换刀机构均安装在所述侧板上。Wherein the magazine holder has a cross section of "[" shape, including a bottom plate parallel to the YZ plane and two side plates parallel to the XZ plane; the cutter head is mounted on the bottom plate, and the cutter mechanism The cutter wheel rotating mechanism and the tool change mechanism are both mounted on the side plate.
其中,所述刀库进一步包括中间支架,所述刀库支架通过中间支架固定到所述主轴箱滑板侧面。Wherein, the tool magazine further comprises an intermediate bracket fixed to the side of the headstock slide by an intermediate bracket.
其中,在换刀状态下,所述换刀臂所在平面垂直于所述刀盘所在平面。Wherein, in the tool changing state, the plane of the tool change arm is perpendicular to the plane of the cutter head.
其中,在非换刀的状态下,所述换刀臂所在平面平行于所述刀盘所在平面。Wherein, in the non-tool changing state, the plane of the tool change arm is parallel to the plane of the cutter head.
其中,所述第一平移机构为液压缸或者气缸,所述液压缸或者气缸与所述换刀臂的转轴连接,从而带动所述换刀臂沿Z轴移动。Wherein, the first translation mechanism is a hydraulic cylinder or a cylinder, and the hydraulic cylinder or cylinder is connected to a rotating shaft of the tool change arm, thereby driving the tool change arm to move along the Z axis.
其中,所述第一转动机构为第一伺服电机,所述第一伺服电机与所述换刀臂的转轴连接,从而带动所述换刀臂绕所述Z轴转动。The first rotating mechanism is a first servo motor, and the first servo motor is coupled to a rotating shaft of the tool changing arm to drive the tool changing arm to rotate about the Z axis.
其中,所述数控机床进一步包括Z轴导轨,所述Z轴导轨沿所述Z轴方向设置在所述主轴箱滑板上,所述主轴箱滑动安装在所述Z轴导轨上。所述主轴箱通过第二平移机构传动其在主轴箱滑板上沿Z轴方向移动;所述第二平移机构包括第二伺服电机和第二丝杆,所述第二伺服电机安装在所述主轴箱滑板上,所述第二丝杆的一端与所述第二伺服电机连接,其另一端与所述主轴箱连接,进而通过所述第二伺服电机的转动带动所述主轴箱及所述主轴箱上的所述主轴和所述主轴上的刀具沿所述Z轴导轨滑动。Wherein, the numerical control machine tool further includes a Z-axis guide rail disposed on the spindle box slide plate along the Z-axis direction, and the spindle box is slidably mounted on the Z-axis guide rail. The headstock is driven to move in a Z-axis direction on the headstock slide by a second translation mechanism; the second translation mechanism includes a second servo motor and a second screw, and the second servo motor is mounted on the spindle On the box slide, one end of the second screw is connected to the second servo motor, and the other end is connected to the spindle box, and the spindle box and the spindle are driven by the rotation of the second servo motor. The spindle on the case and the tool on the spindle slide along the Z-axis guide.
其中,所述刀库为圆盘式刀库、伞式刀库或斗笠式刀库。Wherein, the tool magazine is a disc type tool magazine, an umbrella type tool magazine or a bucket type tool magazine.
为解决上述技术问题,本发明采用的另一个技术方案是:提供一种上述数控机床的快速换刀方法,该换刀方法包括以下步骤:主轴箱沿Z轴方向移动,将安装在主轴上的第一刀具带到换刀位置。刀库对处于换刀位的第二刀具打刀,使得第二刀具转动至沿Z轴方向伸出。所述第一转动机构驱动所述转轴转动至所述转臂的第一夹持部夹持所述第一刀具和所述转臂的第二夹持部夹持所述第二刀具。所述第一平移机构驱动所述转轴沿Z轴向下移动,同时将所述第一刀具从主轴中拔出和将所述第二刀具从所述刀库中拔出。所述第一转动机构驱动所述转轴沿同一方向转动至将所述第一夹持部夹持的第一刀具移动到刀库换刀位的正下方和将所述第二夹持部夹持的第二刀具移动至所述主轴的正下方。所述第一平移机构驱动所述转轴沿Z轴向上移动,以同时将所述第一刀具插入所述刀库中和将所述第二刀具插入所述主轴中。所述第一转动机构驱动所述转轴沿反向转动,使得所述第一夹持部松开夹持第一刀具的和所述第二夹持部松开夹持第二刀具。In order to solve the above technical problem, another technical solution adopted by the present invention is to provide a quick tool changing method for the above numerical control machine tool, the tool changing method comprising the following steps: the headstock moves along the Z-axis direction and is mounted on the main shaft. The first tool is brought to the tool change position. The magazine opens the second tool in the tool change position such that the second tool rotates to extend in the Z-axis direction. The first rotating mechanism drives the rotating shaft to rotate, and the first clamping portion of the rotating arm clamps the first cutter and the second clamping portion of the rotating arm to clamp the second cutter. The first translation mechanism drives the spindle to move down the Z axis while pulling the first tool out of the spindle and pulling the second tool out of the magazine. The first rotating mechanism drives the rotating shaft to rotate in the same direction to move the first tool clamped by the first clamping portion directly under the tool change position and clamp the second clamping portion The second tool moves directly below the spindle. The first translation mechanism drives the spindle to move in the Z-axis to simultaneously insert the first tool into the magazine and insert the second tool into the spindle. The first rotating mechanism drives the rotating shaft to rotate in the reverse direction, so that the first clamping portion releases the first tool and the second clamping portion releases the second tool.
本发明的有益效果是:区别于现有技术的情况,本发明通过使用换刀机构来进行换刀,换刀过程中,主轴只需要做一次竖直方向的运动,即运动到换刀位即可,无需再做水平方向的运动,从而简化了换刀过程,极大提高了换刀速度,因而能大大提高换刀效率。并且,由于是使用换刀机构进行换刀,因而刀库的大小和类型不再受主轴在水平方向的行程以及龙门柱的间距的限制,因此可以提高刀库的容量。此外,由于刀库固定在主轴箱滑板上,因而其可以随着主轴箱滑板的运动而运动,其与主轴箱滑板上的主轴之间的相对位置保持不变,而换刀机构安装在刀库上,因而,不管主轴运动到哪个位置,换刀机构相对于刀库和主轴之间的位置也不变,使得每次换刀时换刀机构所进行的竖直方向的运动与水平方向的转动都不变,从而进一步简化了换刀过程,提高了换刀效率。The beneficial effects of the present invention are: different from the prior art, the present invention performs tool change by using a tool change mechanism. During the tool change process, the spindle only needs to perform a vertical movement, that is, moving to the tool change position. Yes, there is no need to do horizontal motion, which simplifies the tool change process and greatly increases the tool change speed, thus greatly improving the tool change efficiency. Moreover, since the tool change is performed using the tool change mechanism, the size and type of the tool magazine are no longer limited by the stroke of the spindle in the horizontal direction and the pitch of the gantry column, so that the capacity of the tool magazine can be increased. In addition, since the magazine is fixed on the headstock slide, it can move with the movement of the spindle slide, and the relative position between the spindle and the spindle on the spindle slide remains unchanged, and the tool change mechanism is installed in the magazine. Therefore, regardless of the position of the spindle movement, the position of the tool change mechanism relative to the tool magazine and the main shaft does not change, so that the vertical direction movement and the horizontal rotation performed by the tool change mechanism each time the tool change is performed The same is unchanged, which further simplifies the tool change process and improves the tool change efficiency.
【附图说明】[Description of the Drawings]
图1是背景技术数控机床的换刀过程中步骤(1)时的结构示意图;1 is a schematic structural view of a step (1) in a tool changing process of a numerically controlled machine tool of the background art;
图2是背景技术数控机床的换刀过程中步骤(2)时的结构示意图;2 is a schematic structural view of the step (2) in the tool changing process of the numerical control machine tool of the background art;
图3是背景技术数控机床的换刀过程中步骤(3)时的结构示意图;3 is a schematic structural view of the step (3) in the tool changing process of the numerical control machine tool of the background art;
图4是背景技术数控机床的换刀过程中步骤(4)时的结构示意图;4 is a schematic structural view of the step (4) in the tool changing process of the numerical control machine tool of the background art;
图5是背景技术数控机床的换刀过程中步骤(5)时的结构示意图;Figure 5 is a schematic view showing the structure of the step (5) in the tool changing process of the numerical control machine tool of the background art;
图6是背景技术数控机床的换刀过程中步骤(6)时的结构示意图;6 is a schematic structural view of the step (6) in the tool changing process of the numerical control machine tool of the background art;
图7是背景技术数控机床的换刀过程中步骤(7)时的结构示意图;7 is a schematic structural view of the step (7) in the tool changing process of the background CNC machine tool;
图8是背景技术数控机床的换刀过程中步骤(8)时的结构示意图;Figure 8 is a schematic view showing the structure of the step (8) in the tool changing process of the numerical control machine tool of the background art;
图9是本发明数控机床实施例的立体结构示意图;9 is a schematic perspective structural view of an embodiment of a numerical control machine tool according to the present invention;
图10是本发明数控机床实施例的主视结构示意图;Figure 10 is a front view showing the structure of an embodiment of the numerical control machine tool of the present invention;
图11是本发明数控机床实施例的侧视结构示意图;Figure 11 is a side elevational view showing the embodiment of the numerical control machine tool of the present invention;
图12是图11中主轴箱滑板和刀库的结构示意图;Figure 12 is a schematic structural view of the spindle box slide and the tool magazine of Figure 11;
图13是图9中刀库的结构示意图;Figure 13 is a schematic structural view of the tool magazine of Figure 9;
图14是本发明数控机床换刀过程中,主轴运动至换刀位时的结构示意图;14 is a schematic structural view of a spindle machine moving to a tool change position during a tool change process of the numerical control machine tool of the present invention;
图15是本发明数控机床换刀过程中,抓持臂抓持主轴的刀具和刀库的刀具时的结构示意图;15 is a schematic structural view of a tool for grasping a spindle and a tool of a tool magazine during a tool change process of the numerical control machine tool according to the present invention;
图16是本发明数控机床换刀过程中,抓持臂将主轴的刀具和刀库的刀具拔出时的结构示意图;Figure 16 is a schematic view showing the structure of the tool for removing the tool of the spindle and the tool of the tool magazine during the tool change process of the numerical control machine tool of the present invention;
图17是本发明数控机床换刀过程中,主轴的刀具换刀刀库下方、刀库的刀具位于主轴下方时的结构示意图;Figure 17 is a schematic view showing the structure of the tool change tool magazine of the spindle under the tool change tool magazine of the present invention when the tool of the tool magazine is located under the spindle;
图18是本发明数控机床换刀过程中,将主轴的刀具插到刀库上、将刀库的刀具插到主轴上时的结构示意图;18 is a schematic structural view of a tool for inserting a spindle into a tool magazine and inserting a tool of the tool magazine into the spindle during a tool change process of the numerical control machine tool according to the present invention;
图19是本发明数控机床换刀过程完成、抓持臂复位后的结构示意图;19 is a schematic structural view of the CNC machine tool after the tool changing process is completed and the grip arm is reset;
图20是本发明数控机床的快速换刀方法实施例的流程示意图。20 is a flow chart showing an embodiment of a rapid tool change method of a numerically controlled machine tool according to the present invention.
【具体实施方式】【detailed description】
下面结合附图及具体实施方式对本发明进行详细说明。The invention will be described in detail below with reference to the drawings and specific embodiments.
请参阅图9至图11,图9是本发明数控机床实施例的立体结构示意图。图10是本发明数控机床实施例的主视结构示意图。图11是本发明数控机床实施例的侧视结构示意图。Please refer to FIG. 9 to FIG. 11. FIG. 9 is a schematic perspective structural view of an embodiment of a numerical control machine tool according to the present invention. Fig. 10 is a front view showing the structure of an embodiment of the numerical control machine tool of the present invention. Figure 11 is a side elevational view showing the embodiment of the numerically controlled machine tool of the present invention.
一种数控机床,包括主轴箱滑板20、主轴箱30、主轴40、刀库50、换刀机构60,本实施例中的数控机床进一步包括龙门架10、工作台70和底座80。主轴箱30安装在主轴箱滑板20上,并能相对主轴箱滑板20沿Z轴方向滑动。主轴40的一端固定在主轴箱30上,其另一端安装有可拆卸的第一刀具401,该第一刀具401用于实现产品的加工。刀库50固定在主轴箱滑板20上。换刀机构60安装在刀库50上。A numerical control machine tool includes a spindle box slide 20, a spindle box 30, a spindle 40, a magazine 50, and a tool change mechanism 60. The numerical control machine tool in this embodiment further includes a gantry 10, a table 70 and a base 80. The headstock 30 is mounted on the headstock slider 20 and is slidable relative to the spindle box slider 20 in the Z-axis direction. One end of the main shaft 40 is fixed to the headstock 30, and the other end is mounted with a detachable first cutter 401 for realizing the processing of the product. The magazine 50 is fixed to the headstock slider 20. The tool change mechanism 60 is mounted on the tool magazine 50.
其中,龙门架10呈“∏”状,该龙门架10包括固定在底座80两端的立柱12和横跨立柱的横梁11。横梁的长度方向为X轴的方向。该立柱12与横梁11一体铸造成型。工作台70位于立柱12之间,且安装在底座80上,工作台70能沿Y轴方向移动。具体而言,工作台70的移动是通过一个Y轴传动机构71进行驱动,该Y轴传动机构71包括Y轴伺服电机710和Y轴丝杆711,Y轴伺服电机710安装在底座80上,Y轴丝杆711的一端与Y轴伺服电机710接,其另一端与工作台70连接,进而通过Y轴伺服电机710的转动带动工作台70沿着Y轴方向水平滑动。The gantry 10 has a "∏" shape, and the gantry 10 includes a column 12 fixed at both ends of the base 80 and a beam 11 straddle the column. The length direction of the beam is the direction of the X axis. The column 12 is integrally molded with the beam 11. The table 70 is located between the columns 12 and is mounted on the base 80, and the table 70 is movable in the Y-axis direction. Specifically, the movement of the table 70 is driven by a Y-axis transmission mechanism 71 including a Y-axis servo motor 710 and a Y-axis screw 711, and the Y-axis servo motor 710 is mounted on the base 80. One end of the Y-axis screw 711 is connected to the Y-axis servo motor 710, and the other end thereof is connected to the table 70, and the table 70 is horizontally slid in the Y-axis direction by the rotation of the Y-axis servo motor 710.
请结合参阅图12,是图11中主轴箱滑板和刀库的结构示意图。主轴箱滑板20安装在横梁11上。本实施例中,横梁11上设有位于XZ平面的第一X轴导轨110和位于XY平面上的第二X轴导轨111。主轴箱滑板20的横截面呈“Γ”状,包括平行于XY平面的上滑板21和平行于XZ平面的侧滑板22,侧滑板22的内侧设有嵌入第一X轴导轨110的第一滑块220,上滑板21的内侧设有嵌入第二X轴导轨111的第二滑块210。主轴箱滑板20通过一个X轴传动机构24驱动其沿水平方向的运动。该X轴传动机构24包括X轴伺服电机240和X轴丝杆241,X轴伺服电机240安装在横梁11上,X轴丝杆241的一端与X轴伺服电机240连接,其另一端与主轴箱滑板20连接,进而通过X轴伺服电机240传动主轴箱滑板20沿第一X轴导轨110和第二X轴导轨111滑动。Please refer to FIG. 12, which is a schematic structural view of the spindle box slide and the tool magazine in FIG. The headstock slide 20 is mounted on the beam 11. In the present embodiment, the beam 11 is provided with a first X-axis guide rail 110 on the XZ plane and a second X-axis guide rail 111 on the XY plane. The headstock slide 20 has a "Γ" shape in cross section, and includes an upper slide 21 parallel to the XY plane and a side slide 22 parallel to the XZ plane. The inner side of the side slide 22 is provided with a first slide embedded in the first X-axis guide 110. At block 220, the inner side of the upper slide plate 21 is provided with a second slider 210 embedded in the second X-axis guide rail 111. The headstock slide 20 is driven in its horizontal direction by an X-axis drive mechanism 24. The X-axis transmission mechanism 24 includes an X-axis servo motor 240 and an X-axis screw 241 mounted on the beam 11, one end of the X-axis screw 241 is connected to the X-axis servo motor 240, and the other end is connected to the spindle. The box slides 20 are coupled, and the spindle box slides 20 are slid along the first X-axis guide rail 110 and the second X-axis guide rails 111 by the X-axis servo motor 240.
数控机床运作时,第一刀具401插在主轴40的底部,加工过程需要第一刀具401做水平以及竖直方向的运动,才能实现对产品进行加工。由于第一刀具401安装在主轴40上,主轴40安装在主轴箱30上,而主轴箱30安装在主轴箱滑板20上,因而,主轴箱滑板20沿X轴的滑动会带动第一刀具401沿X轴运动。第一刀具401沿Z轴方向的运动则由主轴箱30带动主轴40在竖直方向的运动来实现。When the CNC machine is in operation, the first tool 401 is inserted at the bottom of the spindle 40, and the first tool 401 needs to be moved horizontally and vertically in order to realize the processing of the product. Since the first cutter 401 is mounted on the spindle 40, the spindle 40 is mounted on the spindle housing 30, and the spindle housing 30 is mounted on the spindle housing slider 20, so that the sliding of the spindle slider 20 along the X-axis drives the first cutter 401 along X-axis movement. The movement of the first tool 401 in the Z-axis direction is achieved by the headstock 30 driving the movement of the spindle 40 in the vertical direction.
主轴箱30安装在主轴箱滑板20上,主轴40则安装在主轴箱30上。在主轴箱滑板20上、沿Z轴方向设置有Z轴导轨(图未示)。主轴箱30滑动安装在Z轴导轨上。主轴箱滑板20上还设置有一个第二平移机构200,第二平移机构200用于传动主轴箱30沿Z轴方向移动,进而将主轴40传动至换刀位。本实施例中,第二平移机构200包括第二伺服电机201和第二丝杆202,第二伺服电机201安装在主轴箱滑板20上,第二丝杆202的一端与第二伺服电机201连接,其另一端与主轴箱30连接,进而通过第二伺服电机201的转动带动主轴箱30在Z轴导轨滑动。The spindle housing 30 is mounted on the spindle housing slide 20, and the spindle 40 is mounted on the spindle housing 30. A Z-axis guide rail (not shown) is disposed on the headstock slider 20 in the Z-axis direction. The headstock 30 is slidably mounted on the Z-axis rail. A second translation mechanism 200 is further disposed on the headstock slide 20, and the second translation mechanism 200 is used to move the spindle housing 30 in the Z-axis direction, thereby driving the spindle 40 to the tool change position. In this embodiment, the second translation mechanism 200 includes a second servo motor 201 and a second screw 202. The second servo motor 201 is mounted on the headstock slide 20, and one end of the second screw 202 is connected to the second servo motor 201. The other end is connected to the headstock 30, and the spindle box 30 is slid on the Z-axis rail by the rotation of the second servo motor 201.
请结合参阅图13、图15和图16,图13是图9中刀库的结构示意图。图15是本发明数控机床换刀过程中,抓持臂抓持主轴的刀具和刀库的刀具时的结构示意图。图16是本发明数控机床换刀过程中,抓持臂将主轴的刀具和刀库的刀具拔出时的结构示意图。Please refer to FIG. 13, FIG. 15, and FIG. 16, which are structural diagrams of the tool magazine of FIG. Fig. 15 is a structural schematic view showing the tool of the spindle and the tool of the tool magazine during the tool changing process of the numerically controlled machine tool of the present invention. Fig. 16 is a structural schematic view showing the state in which the gripping arm pulls out the tool of the spindle and the tool of the tool magazine during the tool changing process of the numerically controlled machine tool of the present invention.
数控机床加工程序中,会使用到不同的刀具,因而需要将主轴40上的第一刀具401拔下,再从刀库50中选择需要的第二刀具402插到主轴40上。本发明的数控机床的刀库50安装在主轴箱滑板20上,用于提供第二刀具402及收取第一刀具401。刀库50可以是圆盘式刀库、伞式刀库或斗笠式刀库。刀库50内安装有若干个朝X轴方向伸出的第二刀具402,位于换刀位的第二刀具402在打刀后能由朝X轴方向旋转至朝Z轴方向伸出。该刀库50进一步包括刀盘500、刀盘转动机构(图未示)、刀套501、打刀机构502和刀库支架503。刀盘500设置在刀库支架503上,其圆周部设有换刀口。刀盘转动机构设置在刀库支架503上,用于将需要更换的第二刀具402转动至换刀口处。刀套501转动连接在刀盘500上,用于装夹第二刀具402。打刀机构502安装在刀库支架503上,在换刀状态下,打刀机构502对刀套501施加沿径向的推力,使得刀套501由沿X轴方向旋转至沿Z轴方向伸出。换刀完毕后,打刀机构502对刀套501施加沿径向的拉力,使得刀套501由沿Z轴方向伸出旋转至沿X轴方向伸出。In the CNC machining program, different tools are used, so the first tool 401 on the spindle 40 needs to be unplugged, and the required second tool 402 is selected from the magazine 50 to be inserted into the spindle 40. The tool magazine 50 of the numerically controlled machine tool of the present invention is mounted on the headstock slide 20 for providing the second tool 402 and for receiving the first tool 401. The magazine 50 can be a disc magazine, an umbrella magazine or a bucket magazine. A plurality of second cutters 402 projecting in the X-axis direction are mounted in the magazine 50, and the second cutter 402 located at the tool change position can be rotated in the X-axis direction to extend in the Z-axis direction after the cutter. The magazine 50 further includes a cutter head 500, a cutter head rotation mechanism (not shown), a knife pocket 501, a knife cutter mechanism 502, and a magazine holder 503. The cutter head 500 is disposed on the magazine holder 503, and a knife change port is provided at a circumferential portion thereof. The cutter head rotating mechanism is disposed on the magazine holder 503 for rotating the second tool 402 that needs to be replaced to the knife change port. The knife sleeve 501 is rotatably coupled to the cutter head 500 for clamping the second cutter 402. The knife mechanism 502 is mounted on the magazine holder 503. In the tool change state, the knife mechanism 502 applies a radial thrust to the knife sleeve 501, so that the knife sleeve 501 is rotated in the X-axis direction to extend in the Z-axis direction. . After the tool change is completed, the knife mechanism 502 applies a pulling force in the radial direction to the knife sleeve 501, so that the knife sleeve 501 is extended by extending in the Z-axis direction to protrude in the X-axis direction.
具体地,刀库支架503的横截面呈“[”状,包括与Y-Z平面平行的底板5030和与X-Z平面平行的两块侧板5031。刀盘501安装在底板5030上,打刀机构502、刀盘转动机构和换刀机构60均安装在侧板5031上。刀库50进一步包括中间支架504,刀库支架503通过中间支架504固定到主轴箱滑板20的侧面。Specifically, the magazine holder 503 has a "[" shape in cross section, and includes a bottom plate 5030 parallel to the Y-Z plane and two side plates 5031 parallel to the X-Z plane. The cutter head 501 is mounted on the bottom plate 5030, and the cutter mechanism 502, the cutter disc rotation mechanism, and the tool change mechanism 60 are all mounted on the side plate 5031. The magazine 50 further includes an intermediate bracket 504 that is secured to the side of the headstock slider 20 by an intermediate bracket 504.
从刀库50中选择需要的第二刀具402插到主轴40上的过程需要用到换刀机构60。换刀机构60包括换刀臂61、第一转动机构和第一平移机构63。换刀臂61呈 “⊥”状,包括沿Z轴方向延伸的转轴610和垂直于转轴610的转臂611,转臂611的两端分别设有第一夹持部6110和第二夹持部6111。第一转动机构能够驱动转轴610绕Z轴转动,使得第一夹持部6110和第二夹持部6111分别到达第一刀具401和第二刀具402所在位置并夹持第一刀具401和第二刀具402,或者使得第一夹持部6110和第二夹持部6111分别远离第一刀具401和第二刀具402所在位置并松开对第一刀具401和第二刀具402的夹持。第一平移机构63能够驱动转轴610沿Z轴上下移动,以将第一刀具401和第二刀具402从主轴40和刀库50中拔出,或者将第一刀具401和第二刀具402插入主轴40和刀库50中。具体地,第一刀具401和第二刀具402的外周面上设有沿圆周方向延伸的卡槽403,第一夹持部6110和第二夹持部6111为卡入第一刀具401和第二刀具402的卡槽403中的开口卡环。其中,第一转动机构为第一伺服电机,该第一伺服电机与换刀臂61的转轴610连接,从而带动换刀臂61绕Z轴转动。第一平移机构63为液压缸或者气缸,液压缸或者气缸与换刀臂61的转轴610连接,从而带动换刀臂61沿Z轴移动。当然,第一转动机构和第一平移机构63还可以是其他常用的传动机构。The process of selecting the desired second tool 402 from the magazine 50 to be inserted into the spindle 40 requires the tool change mechanism 60. The tool change mechanism 60 includes a tool change arm 61, a first rotation mechanism, and a first translation mechanism 63. The tool changer arm 61 has a "⊥" shape, and includes a rotating shaft 610 extending in the Z-axis direction and a rotating arm 611 perpendicular to the rotating shaft 610. The two ends of the rotating arm 611 are respectively provided with a first clamping portion 6110 and a second clamping portion. 6111. The first rotating mechanism can drive the rotating shaft 610 to rotate about the Z axis, so that the first clamping portion 6110 and the second clamping portion 6111 respectively reach the positions of the first cutter 401 and the second cutter 402 and clamp the first cutter 401 and the second The cutter 402 or the first clamping portion 6110 and the second clamping portion 6111 are respectively moved away from the positions of the first cutter 401 and the second cutter 402 and loosen the clamping of the first cutter 401 and the second cutter 402. The first translation mechanism 63 is capable of driving the rotary shaft 610 to move up and down along the Z axis to pull the first cutter 401 and the second cutter 402 from the spindle 40 and the magazine 50, or to insert the first cutter 401 and the second cutter 402 into the spindle. 40 and the magazine 50. Specifically, the outer circumferential surface of the first cutter 401 and the second cutter 402 are provided with a card slot 403 extending in the circumferential direction, and the first clamping portion 6110 and the second clamping portion 6111 are engaged with the first cutter 401 and the second An open snap ring in the slot 403 of the tool 402. The first rotating mechanism is a first servo motor, and the first servo motor is coupled to the rotating shaft 610 of the tool changing arm 61, thereby driving the tool changing arm 61 to rotate about the Z axis. The first translation mechanism 63 is a hydraulic cylinder or a cylinder, and the hydraulic cylinder or cylinder is coupled to the rotating shaft 610 of the tool change arm 61, thereby causing the tool change arm 61 to move along the Z axis. Of course, the first rotating mechanism and the first translation mechanism 63 may also be other commonly used transmission mechanisms.
例如,要开始加工的时候,需要先将所需的、在刀库50里的第二刀具402插到主轴40上。首先是主轴40沿Z轴向上运动至换刀位,然后第一转动机构传动换刀臂61绕Z轴转动,使该换刀臂61的转臂611的第一夹持部6110转动到刀库50的换刀口位置处的的第二刀具402处,并夹持该第二刀具402。第一平移机构63传动换刀臂61沿Z轴向下运动,换刀臂61则将该第二刀具402从刀库50中拔出。第一转动机构传动换刀臂61绕Z轴反转,使该换刀臂61的转臂611的第一夹持部6110转动到主轴40正下方。第一平移机构63传动换刀臂61沿Z轴向上运动,从而将第二刀具402插入主轴40中。从而完成换刀操作。For example, to start machining, the required second tool 402 in the magazine 50 needs to be inserted into the spindle 40 first. First, the spindle 40 moves up to the tool change position along the Z axis, and then the first rotation mechanism drives the tool change arm 61 to rotate about the Z axis, so that the first clamping portion 6110 of the rotating arm 611 of the tool change arm 61 rotates to the knife. The second cutter 402 at the position of the knife change of the magazine 50 holds the second cutter 402. The first translation mechanism 63 drives the tool changer arm 61 to move downward in the Z-axis direction, and the tool changer arm 61 pulls the second tool 402 out of the tool magazine 50. The first rotating mechanism drives the changer arm 61 to be reversed about the Z axis, so that the first clamping portion 6110 of the rotating arm 611 of the tool changing arm 61 is rotated directly below the main shaft 40. The first translation mechanism 63 drives the tool changer arm 61 to move in the Z-axis direction, thereby inserting the second tool 402 into the spindle 40. Thereby completing the tool change operation.
区别于现有技术,本发明通过使用换刀机构60来进行换刀,换刀过程中,主轴40只需要做一次沿Z轴方向的运动,即运动到换刀位即可,无需再做水平方向的运动,从而简化了换刀过程,极大提高了换刀速度,因而能大大提高换刀效率。并且,由于是使用换刀机构60进行换刀,因而刀库50的大小和类型不再受主轴40在水平方向的行程以及龙门柱的间距的限制,因此可以提高刀库50的容量。此外,由于刀库50固定在主轴箱滑板20上,因而其可以随着主轴箱滑板20的运动而运动,其与主轴箱滑板20上的主轴40之间的相对位置保持不变,而换刀机构60安装在刀库50上,因而,不管主轴40运动到哪个位置,换刀机构60相对于刀库50和主轴40之间的位置也不变,使得每次换刀时换刀机构60所进行的Z轴方向的运动与水平方向的转动都不变,从而进一步简化了换刀过程,提高了换刀效率。Different from the prior art, the present invention performs tool change by using the tool change mechanism 60. During the tool change process, the spindle 40 only needs to perform a movement in the Z-axis direction, that is, to move to the tool change position, and no need to do horizontally. The movement of the direction simplifies the tool change process and greatly increases the speed of the tool change, thus greatly improving the tool change efficiency. Further, since the tool change is performed using the tool change mechanism 60, the size and type of the magazine 50 are no longer limited by the stroke of the spindle 40 in the horizontal direction and the pitch of the gantry column, so that the capacity of the magazine 50 can be increased. Further, since the magazine 50 is fixed to the headstock slider 20, it can move with the movement of the spindle slider 20, and the relative position between the spindle and the spindle 40 on the spindle slider 20 remains unchanged, and the tool is changed. The mechanism 60 is mounted on the magazine 50 so that the position of the tool change mechanism 60 relative to the magazine 50 and the spindle 40 does not change regardless of the position at which the spindle 40 is moved, so that the tool change mechanism 60 is changed each time the tool is changed. The movement in the Z-axis direction and the rotation in the horizontal direction are unchanged, thereby further simplifying the tool change process and improving the tool change efficiency.
本发明的数控机床可以仅将主轴40上的第一刀具401换下置于刀库50中,也可以仅将刀库50中的第二刀具402插到无第一刀具401的主轴40上,还可以同时将主轴40上的第一刀具401和刀库50提供的第二刀具402进行更换。本发明的换刀臂61设置有第一夹持部6110和第二夹持部6111,该两个夹持部可以同时分别夹持主轴40上的第一刀具401和刀库50所提供的第二刀具402,进而实现二者的同步互换。The numerical control machine tool of the present invention can only replace the first tool 401 on the main shaft 40 in the tool magazine 50, or can only insert the second tool 402 in the tool magazine 50 into the main shaft 40 without the first tool 401. It is also possible to simultaneously replace the first tool 401 on the spindle 40 and the second tool 402 provided in the magazine 50. The tool changer arm 61 of the present invention is provided with a first clamping portion 6110 and a second clamping portion 6111, which can simultaneously clamp the first tool 401 and the tool magazine 50 provided on the spindle 40, respectively. The second tool 402, in turn, achieves simultaneous exchange of the two.
在换刀状态下,第一夹持部6110和第二夹持部6111分别位于主轴40的第一刀具401和刀库50的第二刀具402的正下方,交换位置后,第一夹持部6110和第二夹持部6111分别位于刀库50的第二刀具402和主轴40的第一刀具401的正下方,在换刀初始状态和换刀结束状态下,换刀臂61所在平面垂直于刀盘500所在平面。换刀状态下,主轴40上的第一刀具401与刀库50所提供的第二刀具402处于同一水平面,且换刀臂61的转轴610位于第一刀具401和第二刀具402的连线的中心,第一夹持部6110和第二夹持部6111相对于转轴601呈中心对称,从而使得第一夹持部6110和第二夹持部6111可以同时位于主轴40的第一刀具401和刀库50所提供的第二刀具402的下方,同时进行拔插动作。并且,换刀臂61只需要在水平面上旋转180°就可以同时到达刀库50和主轴40的下方,使第一夹持部6110和第二夹持部6111互换位置,而无需分别旋转、也无需再调整角度、高度等。整个运作过程非常的快捷。In the tool changing state, the first clamping portion 6110 and the second clamping portion 6111 are respectively located directly below the first cutter 401 of the spindle 40 and the second cutter 402 of the magazine 50, after the position is exchanged, the first clamping portion 6110 and the second clamping portion 6111 are respectively located directly below the second tool 402 of the tool magazine 50 and the first tool 401 of the spindle 40. In the initial state of the tool change and the end state of the tool change, the plane of the tool change arm 61 is perpendicular to The plane where the cutter head 500 is located. In the tool change state, the first tool 401 on the main shaft 40 is at the same level as the second tool 402 provided by the tool magazine 50, and the rotating shaft 610 of the tool change arm 61 is located in the line connecting the first tool 401 and the second tool 402. Center, the first clamping portion 6110 and the second clamping portion 6111 are centrally symmetric with respect to the rotating shaft 601, so that the first clamping portion 6110 and the second clamping portion 6111 can be simultaneously located at the first tool 401 and the knife of the spindle 40. Below the second tool 402 provided by the library 50, the insertion and removal operations are simultaneously performed. Moreover, the tool change arm 61 only needs to be rotated by 180° on the horizontal surface to reach the lower side of the tool magazine 50 and the main shaft 40 at the same time, so that the first clamping portion 6110 and the second clamping portion 6111 are interchanged without separately rotating, There is no need to adjust the angle, height, etc. The whole process is very fast.
为了不影响主轴40正常执行加工程序,在非换刀的状态下,主轴40工作时,换刀臂61所在平面平行于刀盘500所在平面。当需要换刀的时候,只需将换刀臂61沿Z轴旋转90°,就可以使换刀臂61的第一夹持部6110和第二夹持部6111分别夹持主轴40的第一刀具401和刀库50所提供的第二刀具402。In order not to affect the normal execution of the machining program by the spindle 40, in the non-tool changing state, when the spindle 40 is in operation, the plane of the tool changer 61 is parallel to the plane of the cutter head 500. When the tool change is required, the first clamping portion 6110 and the second clamping portion 6111 of the tool changing arm 61 can respectively clamp the first of the spindle 40 by rotating the tool changing arm 61 by 90 degrees along the Z axis. The tool 401 and the second tool 402 provided by the magazine 50.
请再参阅图9和图10,并结合图11至图16,下面对本实施例的数控机床的换刀过程具体说明:Referring to FIG. 9 and FIG. 10 together with FIG. 11 to FIG. 16, the following describes the tool changing process of the numerical control machine tool of the embodiment:
首先,驱动第二平移机构200中的第二伺服电机201,其通过第二丝杆202带动主轴箱30沿Z轴方向向上滑动,从而使安装在主轴箱30上的主轴40以及主轴40上的第一刀具401也沿Z轴向上滑动至换刀位。如图14所示,是本发明数控机床换刀过程中,主轴运动至换刀位时的结构示意图。First, the second servo motor 201 in the second translation mechanism 200 is driven, which drives the spindle box 30 to slide upward in the Z-axis direction by the second screw 202, thereby mounting the spindle 40 and the spindle 40 mounted on the spindle housing 30. The first tool 401 also slides up the Z-axis to the tool change position. As shown in FIG. 14, it is a structural schematic diagram of the spindle moving to the tool change position during the tool changing process of the numerical control machine tool of the present invention.
在主轴40到达换刀位的同时,刀盘转动机构将选好的第二刀具402转动到换刀口处,打刀机构502将换刀口处的第二刀具402所在的刀套501沿径向推出,使得第二刀具402由原来朝向X轴方向旋转至沿Z轴方向伸出。此时,第二刀具402与第一刀具401处于同一水平面,且转轴610位于二者连线的中心。While the spindle 40 reaches the tool change position, the cutter wheel rotating mechanism rotates the selected second tool 402 to the tool change port, and the knife mechanism 502 pushes the knife sleeve 501 where the second tool 402 is located at the blade change edge in the radial direction. The second cutter 402 is rotated from the original toward the X-axis direction to the Z-axis direction. At this time, the second cutter 402 is at the same level as the first cutter 401, and the rotating shaft 610 is located at the center of the connection.
然后,换刀机构60的第一转动机构传动换刀臂61绕Z轴转动90°,使换刀臂61的第一夹持部6110和第二夹持部6111同时夹持第一刀具401和第二刀具402。请参阅图15,是本发明数控机床换刀过程中,抓持臂抓持主轴的刀具和刀库的刀具时的结构示意图。Then, the first rotating mechanism of the tool changing mechanism 60 drives the tool changing arm 61 to rotate 90 degrees about the Z axis, so that the first clamping portion 6110 and the second clamping portion 6111 of the tool changing arm 61 simultaneously clamp the first tool 401 and The second tool 402. Please refer to FIG. 15 , which is a structural schematic diagram of the tool for grasping the spindle and the tool of the tool magazine during the tool changing process of the numerical control machine tool of the present invention.
第一平移机构63传动夹持臂61沿Z轴向下运动,使夹持臂61同时将第一刀具401和第二刀具402拔出。请参阅图16,是本发明数控机床换刀过程中,抓持臂将主轴的刀具和刀库的刀具拔出时的结构示意图。The first translation mechanism 63 drives the clamp arm 61 to move downward in the Z-axis, so that the clamp arm 61 simultaneously pulls out the first cutter 401 and the second cutter 402. Please refer to FIG. 16 , which is a structural schematic diagram of the tool for removing the tool of the spindle and the tool of the tool magazine during the tool changing process of the numerical control machine tool of the present invention.
换刀机构60的第一转动机构传动夹持臂61绕竖直转轴转动180°,使第一刀具401位于刀库50的换刀口的正下方,第二刀具402位于主轴40的正下方。请参阅图17,是本发明数控机床换刀过程中,主轴的刀具换刀刀库下方、刀库的刀具位于主轴下方时的结构示意图。The first rotating mechanism of the tool changing mechanism 60 drives the clamping arm 61 to rotate 180° about the vertical axis, such that the first tool 401 is located directly below the tool change port of the tool magazine 50, and the second tool 402 is located directly below the spindle 40. Please refer to FIG. 17, which is a structural schematic diagram of the tool changer of the spindle under the tool change tool magazine of the present invention, and the tool of the tool magazine is located below the main shaft during the tool change process of the present invention.
第一平移机构63再传动夹持臂61竖直向上运动,同时将第一刀具401和第二刀具402分别插入到刀库50和主轴40上。请参阅图18,是本发明数控机床换刀过程中,将主轴的刀具插到刀库上、将刀库的刀具插到主轴上时的结构示意图。The first translation mechanism 63 re-drives the clamp arm 61 to move vertically upward while inserting the first cutter 401 and the second cutter 402 into the magazine 50 and the spindle 40, respectively. Please refer to FIG. 18 , which is a structural schematic diagram of the tool of the spindle tool inserted into the tool magazine and the tool of the tool magazine being inserted into the spindle during the tool change process of the numerical control machine tool of the present invention.
换刀机构60的第一转动机构传动夹持臂61绕Z轴转动90°,使夹持臂61复位,即使所述换刀臂61所在平面与刀盘500所在平面平行,从而不影响主轴40的正常工作。同时,打刀机构502对第一刀具401所在刀套501 施加一个沿径向的拉力,使得刀套501由沿Z轴方向伸出旋转至沿X轴方向伸出,该刀套501里的第一刀具401也由沿Z轴方向伸出旋转至沿X轴方向伸出。请参阅图19,是本发明数控机床换刀过程完成、抓持臂复位后的结构示意图。The first rotating mechanism of the tool changing mechanism 60 drives the clamping arm 61 to rotate 90° about the Z axis to reset the clamping arm 61 even if the plane of the tool changing arm 61 is parallel to the plane of the cutter head 500, thereby not affecting the spindle 40. The normal work. At the same time, the knife mechanism 502 applies a radial pulling force to the knife sleeve 501 where the first tool 401 is located, so that the knife sleeve 501 is extended by extending in the Z-axis direction to extend in the X-axis direction, and the first in the knife sleeve 501 A cutter 401 is also extended by extending in the Z-axis direction to project in the X-axis direction. Please refer to FIG. 19 , which is a schematic structural view of the CNC machine tool after the tool change process is completed and the grip arm is reset.
请参阅图20,是本发明数控机床的快速换刀方法实施例的流程示意图。该快速换刀方法包括以下步骤:Please refer to FIG. 20, which is a schematic flow chart of an embodiment of a rapid tool change method for a numerically controlled machine tool according to the present invention. The quick tool change method includes the following steps:
S10,主轴箱沿Z轴方向移动,将安装在主轴上的第一刀具带到换刀位。S10, the headstock moves in the Z-axis direction, and the first tool mounted on the spindle is brought to the tool change position.
S11,刀库对处于换刀口的第二刀具打刀,使得第二刀具转动至沿Z轴方向伸出。S11. The tool magazine applies a tool to the second tool at the tool change port, so that the second tool rotates to extend in the Z-axis direction.
S12,第一转动机构驱动转轴转动至转臂的第一夹持部夹持第一刀具和转臂的第二夹持部夹持第二刀具。S12. The first rotating mechanism drives the rotating shaft to rotate to the first clamping portion of the rotating arm, and the second clamping portion of the first tool and the rotating arm clamps the second cutting tool.
S13,第一平移机构驱动转轴沿Z轴向下移动,同时将第一刀具从主轴中拔出和将第二刀具从刀库中拔出。S13. The first translation mechanism drives the rotating shaft to move downward along the Z axis, while pulling the first tool out of the spindle and pulling the second tool out of the tool magazine.
S14,第一转动机构驱动转轴沿同一方向转动至将第一夹持部夹持的第一刀具移动到刀库换刀位的正下方和将第二夹持部夹持的第二刀具移动至主轴的正下方。S14, the first rotating mechanism drives the rotating shaft to rotate in the same direction to move the first tool clamped by the first clamping portion directly below the tool change position and move the second tool clamped by the second clamping portion to Directly below the spindle.
S15,第一平移机构驱动转轴沿Z轴向上移动,以同时将第一刀具插入刀库中和将第二刀具插入主轴中。S15, the first translation mechanism drives the rotating shaft to move in the Z-axis direction to simultaneously insert the first tool into the tool magazine and insert the second tool into the spindle.
S16,第一转动机构驱动所述转轴沿反向转动,使得第一夹持部松开夹持第一刀具的和第二夹持部松开夹持第二刀具。S16. The first rotating mechanism drives the rotating shaft to rotate in the reverse direction, so that the first clamping portion releases the clamping of the first cutter and the second clamping portion releases the second cutting tool.
以上所述仅为本发明的实施方式,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above is only the embodiment of the present invention, and is not intended to limit the scope of the invention, and the equivalent structure or equivalent process transformations made by the description of the invention and the drawings are directly or indirectly applied to other related technologies. The fields are all included in the scope of patent protection of the present invention.
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| PCT/CN2014/095885 WO2016106679A1 (en) | 2014-12-31 | 2014-12-31 | Numerical control machine, and method for rapid tool changing of numerical control machine |
| CN201480083110.7A CN107000145A (en) | 2014-12-31 | 2014-12-31 | The rapid changing knife method of Digit Control Machine Tool and Digit Control Machine Tool |
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