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WO2016171539A1 - Revêtement - Google Patents

Revêtement Download PDF

Info

Publication number
WO2016171539A1
WO2016171539A1 PCT/MY2016/000020 MY2016000020W WO2016171539A1 WO 2016171539 A1 WO2016171539 A1 WO 2016171539A1 MY 2016000020 W MY2016000020 W MY 2016000020W WO 2016171539 A1 WO2016171539 A1 WO 2016171539A1
Authority
WO
WIPO (PCT)
Prior art keywords
liner
breathable
layer
container
top panel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/MY2016/000020
Other languages
English (en)
Inventor
Teck Soon TAN
Khar San TEH
Kah Wei YAM
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
San Miguel Yamamura Woven Products Sdn Bhd
Original Assignee
San Miguel Yamamura Woven Products Sdn Bhd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by San Miguel Yamamura Woven Products Sdn Bhd filed Critical San Miguel Yamamura Woven Products Sdn Bhd
Priority to AU2016253391A priority Critical patent/AU2016253391B2/en
Priority to MYPI2017703875A priority patent/MY194568A/en
Priority to NZ736076A priority patent/NZ736076A/en
Priority to CN201680022911.1A priority patent/CN107531007B/zh
Publication of WO2016171539A1 publication Critical patent/WO2016171539A1/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

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    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/12Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32B25/00Layered products comprising a layer of natural or synthetic rubber
    • B32B25/04Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • BPERFORMING OPERATIONS; TRANSPORTING
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    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/20Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
    • B32B27/205Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents the fillers creating voids or cavities, e.g. by stretching
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    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/266Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022Non-woven fabric
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/024Woven fabric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D90/00Component parts, details or accessories for large containers
    • B65D90/02Wall construction
    • B65D90/04Linings
    • B65D90/046Flexible liners, e.g. loosely positioned in the container
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/40Symmetrical or sandwich layers, e.g. ABA, ABCBA, ABCCBA
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/02Coating on the layer surface on fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/10Coating on the layer surface on synthetic resin layer or on natural or synthetic rubber layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/20Inorganic coating
    • B32B2255/205Metallic coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0253Polyolefin fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0261Polyamide fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0276Polyester fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06Vegetal fibres
    • B32B2262/062Cellulose fibres, e.g. cotton
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2264/00Composition or properties of particles which form a particulate layer or are present as additives
    • B32B2264/10Inorganic particles
    • B32B2264/104Oxysalt, e.g. carbonate, sulfate, phosphate or nitrate particles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/304Insulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/416Reflective
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/54Yield strength; Tensile strength
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/582Tearability
    • B32B2307/5825Tear resistant
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/724Permeability to gases, adsorption
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/726Permeability to liquids, absorption
    • B32B2307/7265Non-permeable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/73Hydrophobic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2439/00Containers; Receptacles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2590/00Component parts, details or accessories for large containers
    • B65D2590/02Wall construction
    • B65D2590/04Linings
    • B65D2590/043Flexible liners
    • B65D2590/046Bladders

Definitions

  • the invention relates to liners for protecting goods against water and/ or heat damage.
  • liners for protecting goods against water and/ or heat damage.
  • liners include, but are not limited to, liners for storage
  • liners could also be in the form of covers to protect goods, such as tarpaulins.
  • containers may be designed to have an insulating liner inside the container.
  • the container liners are designed to, among other things, avoid heat transfer by convection, and are therefore made from materials that prevent air passing through.
  • water absorbers such as desiccant
  • desiccant has a limited water absorption capacity.
  • Non-moisture generating materials can be used in Lhe freight containers, such as dried wooden, plastic or paper pallets, to help minimise moisture content inside the liner, but water content contained in the goods themselves cannot necessarily be minimised.
  • the invention provides a liner for protecting goods against damage from condensation, comprising: a breathable material having a breathable layer, wherein the breathable material allows vapour to transfer across the material but inhibits the transfer of liguids.
  • the liner By providing a breathable material that allows vapour to transfer across the breathable material the liner is able to allow moisture on one side of the liner to pass to a dryer side of the liner rather than condensing on the high humidity side of the liner.
  • the breathable material also inhibits the transfer of liguids across the breathable material the liner is also able to protect goods from water damage.
  • the breathable layer has a water vapour transmission rate between 50g/m 2 /day and
  • the water vapour transmission rate of the breathable material is approximately 1 , 000g/m 2 /day .
  • the breathable material can withstand a hydrostatic pressure of 250 mm or greater.
  • the breathable material can withstand a
  • the water vapour transfers across the breathable layer by diffusing through the polymer matrix of the breathable layer.
  • vapour physically transfers across the breathable layer.
  • the breathable layer a large range of materials may be used to make the breathable layer.
  • the breathable layer could have micropores that allow vapour to transfer across the breathable layer.
  • the breathable layer has perforations that allow vapour to transfer across the breathable layer.
  • the breathable layer is attached to a support layer.
  • the support layer may act to protect and reinforce the breathable layer.
  • the water vapour transmission rate of the breathable layer is the same as or less than a water vapour transmission rate of the support layer.
  • the support layer is a non-woven layer.
  • the breathable material comprises a second non-woven layer, the breathable layer being located between the two non-woven layers.
  • the support layer is a woven fabric layer.
  • the breathable material comprises a second woven fabric layer, the breathable layer being located between the two woven fabric layers.
  • the liner further comprises a breathable reflective material attached to the breathable material.
  • a breathable reflective material By having a breathable reflective material
  • the liner is able to reduce the transfer of heat across the liner by reflecting the radiant heat. This allows the liner to reduce the fluctuations in temperature experienced by the goods due to varying ambient conditions during transportation, which can lead to goods being damaged.
  • the breathable reflective material is perforated.
  • the breathable reflective material is attached to the breathable material by an adhesive layer.
  • the adhesive layer is preferably discontinuous so as to stay free of the perforated openings in the breathable material and breathable reflective
  • the invention also provides a container liner
  • a breathable panel comprising a plurality of panels joined together to form a full or partial enclosure for storing goods, wherein at least a portion of at least one of the panels comprises a liner as described above to define a breathable panel.
  • At least one of the panels that is not a breathable panel has an outer layer of reflective material.
  • all of the panels of the container liner comprise an outer layer of reflective material.
  • a top panel is the breathable panel.
  • the container liner is attached to an inside of a shipping container such that there is an air gap between, on the one hand, the top panel, side panels, end panel and door panel, and on the other hand, the interior walls of the shipping container.
  • the container liner is attached to an inside of a shipping container so as to avoid water accumulation at the top panel. Avoiding water
  • the invention still further provides a container liner comprising a plurality of panels joined together to form a full or partial enclosure for storing goods, wherein at least a portion of a top panel comprises a breathable material having a breathable layer, wherein the breathable material allows vapour to transfer across the material but inhibits the transfer of liquids; and wherein the top panel includes a hanging assembly that lifts the top panel to form an apex and at least one sloping side to assist in draining condensed water from the top panel.
  • the hanging assembly includes a plurality of lifting mechanisms provided along a length of the top panel.
  • the lifting mechanisms can be provided along a midpoint of the top panel, or may be provided anywhere off-centreline between the midpoint and the edge where side walls meet the top panel.
  • the lifting mechanisms may be sewn into, or adhered to, or otherwise attached to the top panel.
  • the lifting mechanisms are magnets located in pouches provided along the length of the top panel.
  • the lifting mechanisms can be hooks, double-side adhesive tape and/or an apex frame to which the top panel is hooked on.
  • Figure la is a cross-sectional view of a portion of a liner
  • Figure lb is an isometric view of the portion of the liner in Figure la;
  • Figure lc is a cross-sectional view of the portion of the liner in Figure la showing vapour transfer across the portion of the liner;
  • Figures 2a to 2c are views of a portion of another liner, shown in corresponding views to the views of the portion of the liner in Figures la to lc;
  • Figures 3a to 3c are views of a portion of another liner, shown in corresponding views to the views of the portion of the liner in Figures la to lc;
  • Figures 4a to 4c are views of the portion of the liner in Figures la to lc with an additional support layer, shown in corresponding views to the views of the portion of the liner in Figures la to lc;
  • Figures 5a to 5c are views of the portion of the liner in Figures 2a to 2c with an additional support layer, shown in corresponding views to the views of the portion of the liner in Figures la to lc;
  • Figures 6a to 6c are views of the portion of the liner in Figures 3a to 3c with an additional layer, shown in corresponding views to the views of the portion of the liner in Figures la to lc
  • Figure 7a is a cross-sectional view of the liner portion of the in Figures 4a to 4c with a reflective layer;
  • Figure 7b is an isometric view of the portion of the liner in Figure 7a;
  • Figure 7c is a cross-sectional view of the portion of the liner in Figure 7a showing vapour transfer across the portion of the liner and reflected radiant heat;
  • Figures 8a to 8c are views of the portion of the liner in Figures la to lc with a reflective layer, shown in corresponding views to the views of the portion of the liner in Figures la to lc;
  • Figures 9a to 9c are views of the portion of the liner in Figures 5a to 5c with a reflective layer, shown in corresponding views to the views of the portion of the liner in Figures la to lc;
  • Figures 10a to 10c are views of the portion of the liner in Figures 2a to 2c with a reflective layer, shown in corresponding views to the views of the portion of the liner in Figures la to lc;
  • Figure 11a is a cross-sectional view of a portion of the liner with a two reflective layers;
  • Figure lib is an isometric view of the portion of the liner in Figure 11a;
  • Figure 11c is a cross-sectional view of the portion of the liner in Figure 11a showing vapour transfer across the portion of the liner and reflected radiant heat;
  • Figure 12a is a cross-sectional view of a portion of a liner with a reflective layer
  • Figure 12b is an isometric view of the portion of the liner in Figure 12a;
  • Figure 12c is a cross-sectional view of the portion of the liner in Figure 12a showing vapour transfer across the liner and reflected radiant heat;
  • Figure 13 is an isometric sketch of a container liner
  • Figure 14a is a flow chart of a method for making a breathable material
  • Figure 14b a diagram of the lamination process for making a breathable material
  • Figure 15 is an isometric schematic view of a liner in accordance with another embodiment
  • Figure 16A is an end section view of the liner
  • Figure 16B is an enlarged view of area A illustrated in Figure 16A.
  • Figures 1 to 3 show a liner 10 that can be used to protect goods from water damage.
  • the liner 10 has a
  • the breathable material 20 that allows water vapour to pass through to mitigate condensation on the side of the liner 10 that the goods are located but inhibits the transfer of water or other liquid across the material to the goods' side.
  • the breathable material 20 has a breathable layer 30.
  • the breathable material allows vapour to transfer across the material but inhibits, as much as possible, the transfer of water across the material.
  • the term 'liner' includes liners that are formed for substantially surrounding goods, such as shipping container liners, as well as other liners that are substantially sheet-like, such as tarpaulins and covers.
  • the term 'liner' therefore includes items such as pallet covers, tarpaulins, temporary storage tents and container liners.
  • the breathable layer 30 is laminated to a support layer 40.
  • the support layer 40 provides a substrate on which the breathable layer 30 is supported.
  • the support layer 40 works to protect and
  • the support layer is a preferred feature, and that the breathable material will function without the support layer to allow vapour to transfer across the breathable material but inhibit, as much as possible, the transfer of liquid across the breathable material .
  • the breathable layer 30 is designed to be the same or less breathable than the support layer 40. In this way water vapour is able to move more easily (or at the same rate) through the support layer 40 than the breathable layer 30, resulting in the breathable layer 30 acting as the principle barrier for moisture transfer.
  • the breathable layer 30 acting as the principle barrier for moisture transfer.
  • breathable layer 30 has water vapour transmission rate that is the same or less than the support layer 40.
  • the breathable layer 30 of the breathable material 20 may be made of a diffusive material, such as a diffusive film (i.e. a film capable of molecular diffusion), through which vapour chemically diffuses.
  • a diffusive material such as a diffusive film (i.e. a film capable of molecular diffusion)
  • vapour chemically diffuses i.e. a film capable of molecular diffusion
  • breathable layer may be porous to varying degrees so that at a micro or macro level the layer is structured to physically allow vapour to transfer across the layer.
  • the breathable layer 30 is made from a diffusive material, such as a diffusive film.
  • the diffusive film may be a monolithic film capable of molecular diffusion.
  • the diffusive film may be a breathable film such as a thermoplastic elastomer (TPE) , for example
  • thermoplastic polyurethane TPU
  • the diffusive film allows moisture to pass through the polymeric layer by adsorption the surface of a high humidity side of the breathable layer 30, followed by dissolving and diffusing through the polymer matrix of the breathable layer 30, and finally by desorption on the surface of the low humidity side of the breathable layer 30. That is, the water vapour transfers across the breathable layer by diffusing through the polymer matrix of the breathable layer. This mechanism is reversible to allow transfer in both directions across the breathable layer and depends on water vapour partial pressure of the two sides of the diffusive film.
  • the breathable layer 30 could instead be a microporous breathable film.
  • the microporous breathable film has micropores 31.
  • micropores 31 are created by stretching polymer film, for example polypropylene (PP) or polyethylene (PE), impregnated with inorganic fillers, for example calcium carbonate, to create the microporous structure.
  • polymer film for example polypropylene (PP) or polyethylene (PE)
  • inorganic fillers for example calcium carbonate
  • the microporous breathable film may be combined with other more porous layers to create a microporous layer with the desired physical properties.
  • micropores are smaller than water droplets, hence water cannot penetrate through the microporous layer unless sufficient pressure is applied across the structure.
  • micropores are bigger than water vapour and air molecules, hence water vapour and air can physically pass through the microporous layer.
  • micropores of approximately 0.01 to 4.00 micron in diameter may be used.
  • the breathable layer 30 could instead have larger pores, or access channels for the vapour to pass through, and
  • plastic film could include perforations 32 extending from one surface 33 of the layer 30 to the
  • the perforations 32 may be made by using a variety of methods, such as heated or non-heated spikes, heated or non- heated needles, or laser beams.
  • the perforations may be made
  • approximately 800 micron in diameter may be used, so long as the perforated material has a lower surface energy than water .
  • perforated breathable layer examples include polypropylene (PP), polyethylene (PE) or polyethylene terephthalate (PET) .
  • PP polypropylene
  • PE polyethylene
  • PET polyethylene terephthalate
  • the perforated plastic film allows moisture to pass through the physical holes of the layer/ material. It will be understood that a large range of materials may be used to create a perforated breathable layer and, as a result, perforated embodiments described herein may not require a support layer. This is because a perforated breathable layer may be less fragile than the diffusive film and microporous
  • perforated embodiments may be particularly suited to not requiring a support layer, the diffusive film and microporous embodiments may also function without a support layer.
  • the support layer 40 provides a substrate on which the breathable layer 30 is supported.
  • the support layer 40 also protects and reinforces the breathable layer 30.
  • the support layer therefore has adequate tensile strength and tear resistance to support and protect the breathable layer 30.
  • the support layer may be a woven or non-woven material that is breathable in order to also allow vapour/moisture to pass through. As the degree of water vapour transmission rate is dictated by the breathable layer 30, the support layer 40 will have the same or a greater water vapour transmission rate than the breathable layer 30.
  • the breathability of the support layer may be a result of a characteristic of the material used, eg. a
  • thermoplastic elastomer that relies on chemical diffusion to breathe' or the support layer could include micropores or perforations as discussed below.
  • the support layer 40 of the breathable material 20 in Figures 1 and 2 is made from a non-woven material and specifically polypropylene (PP) in this embodiment.
  • the support layer could be made from non- woven polyethylene terephthalate (PET), non-woven
  • PE polyethylene
  • the support layer 40 is made of a woven fabric
  • the support layer could be made of polypropylene (PP) , polyethylene (PE) , polyethylene terephthalate (PET) , polyamide (Nylon), fibre glass and cotton.
  • PP polypropylene
  • PE polyethylene
  • PET polyethylene terephthalate
  • Nylon polyamide
  • the support layer 40 does not need to be a material that is naturally breathable, as the step of perforating the material inherently makes the support layer breathable.
  • the support layer could therefore be made from non-woven polypropylene (PP) , non-woven polyethylene terephthalate (PET), non-woven polyethylene (PE), a woven fabric or a film.
  • perforated plastic film breathable layer 30 in Figures 3(a) to 3(b) could be laminated to a non-perforated support layer 40, so long as the support layer 40 was made from a material that is breathable (e.g. PP, PET, PE etc.).
  • a material that is breathable e.g. PP, PET, PE etc.
  • the breathable layer 30 has water vapour transmission rate that is the same or less than the support layer 40.
  • the following quantities for water vapour transmission rate correspond to using a breathability test method according to American Society for Testing and
  • the breathable layer 30 has a water vapour transmission rate of between 50g/m 2 /day and 5 , 000g/m 2 /day, preferably a rate of between 500g/m 2 /day and 2500g/m 2 /day, and more preferably approximately 1,000 g/m 2 /day.
  • Water resistance can also be tested in several ways.
  • the following quantities for water resistance correspond to using the water column test of American Association of Textile Chemists and Colorists (AATCC) 127.
  • the breathable material 20 is able to withstand a hydrostatic pressure of at least 250 mm and preferably 1,000 mm or greater.
  • Figures 4(a) to 4(c) and Figure 5(a) to 5(c) show the breathable material of Figures 2(a) to 2(c) and 3(a) to 3(c), respectively, with the addition of another support layer 40A provided on the other side of the layer 30 to the first support layer 40.
  • the second support layer 40A further protects the breathable layer 30 and provides integrity to the whole liner.
  • Figures 4(a) to 4(c) show a breathable layer 30 made from a diffusive film sandwiched between two layers of non-woven polypropylene.
  • Figures 5(a) to 5(c) shows a breathable layer 30 made from a micro-porous
  • non-woven polypropylene could be replaced with any of the materials described above in relation to the support layer. That is, the diffusive film in Figures 4(a) to 4(c), or the micro-porous breathable film in Figures 5(a) to 5(c), could be located between two woven fabric layers, two non-woven layers, or one woven fabric layer and one non-woven layer. It will also be understood that the perforated breathable layer could also be sandwiched between two support layers.
  • Figures 6(a) to 6(c) show the breathable material similar to the breathable material in Figures 3(a) to 3(c). As described above in relation to the breathable material in Figures 3(a) to 3(c), the three layer breathable material shown in Figures 6(a) to 6(c) is produced first, by
  • a reflective material 50 may be provided on one (or both, as shown in Figures 11(a) to 11(c)) sides of the breathable material described above. The reflective material 50 acts to reflect radiant (solar) heat.
  • the liner 10 is able to reduce the transfer of heat across the liner 10 by reflecting the radiant heat. By reducing the in-flow and out-flow of radiant heat energy fluctuations in temperature can be reduced to goods that the liner 10 is protecting. It will be understood that temperature
  • the reflective material may be highly reflective in order to reflect a large portion of the radiant heat, thereby further reducing the temperature fluctuations.
  • Highly reflective is intended to mean an emissivity of less than or equal to 0.2 (corresponding to a reflectivity of equal to or more than 80%). This is the measured
  • the liner 10 is able to reduce the transfer of heat across the liner 10 by reflecting radiant heat.
  • the reflective material must face an air gap in order to be effective. If the liner 10 is used for covering goods it can be considered that the liner 10 has a 'goods side' and an 'outer side' .
  • the reflective layer may be on either the 'goods side' and/or the 'outer side' . If the reflective material is only applied to a single side of the breathable material then the reflective material is preferably applied to the 'outer side' of the liner 10 as the goods covered by the liner 10 will
  • FIGS. 7 to 12 show examples of the breathable material
  • the perforated reflective material 50 may be made out of, for example, a reflective foil (with or without protective layer) or a low-emissivity film.
  • the reflective material 50 is perforated in order to allow the reflective material 50 to also be breathable.
  • the water vapour transmission rate of the perforated reflective material 50 is greater than the water vapour transmission rate of the breathable layer 30.
  • the reflective material 50 may be attached to the breathable material 20 in any suitable way.
  • the reflective material 50 may be attached to the breathable material 20 by a polymer tie layer 60, as shown in Figures 7 to 12, or by an adhesive, such as a spot-pattern adhesive layer.
  • the polymer tie 60 is perforated in order to allow the polymer tie layer 60 to be breathable.
  • the water vapour transmission rate of the perforated polymer tie layer 60 is greater than the water vapour transmission rate of the breathable layer 30. If a spot pattern adhesive is used then the adhesive or hot-melt is only applied to certain area based on the pattern required (i.e. the adhesive does not cover the entire material) .
  • Figures 11 and 12 show a material that is made in a similar way to Figures 3(a) to 3(c) and 6(a) to 6(c), in that the material is produced first and then perforated.
  • layer 30 is attached to reflective material 50 by a polymer tie layer 60. The material is then perforated, thereby perforating all three layers at the same time, making all of the layers
  • layer 30 is sandwiched between two reflective layers 50, each of the reflective layers being attached to the layer 30 by a polymer tie layer 60.
  • the material is then perforated, thereby perforating all five layers at the same time, making all of the layers breathable.
  • breathable layer 30 acts as a support layer.
  • the breathable material described above may be used to create a number of devices for protecting goods against condensation but also water damage from the ingress of water.
  • the breathable material can be used to make a liner 10, such as a pallet cover or temporary storage tent.
  • the liner 10 could also form at least a portion of at least one panel of a container liner 100 comprising a plurality of panels joined together.
  • Figure 13 shows a container liner 100 for protecting goods against water damage.
  • the container liner 100 is a container liner 100 for protecting goods against water damage.
  • the top panel 110 of the container liner 100 is made from any of the breathable materials 20 described above .
  • the container liner 100 will still function if only a portion of the panel 110 is a breathable material. It will be further understood that all of the panels of the container liner 100 could be made from the breathable material.
  • the top panel 110 is made of the breathabl material 20, with the breathable material having a perforated reflective layer on the outside of the breathable material 20. It will be understood that any of the panels of the container liner 100 could be the breathable panel.
  • container liner could be used, for example, in a shipping container, a freight container or cool room.
  • condensation will occur inside a standard container liner if the external temperature of the container liner is too low, or if the relative humidity inside the container liner is too high.
  • the breathable material 20 acts to prevent condensation on the inside the container liner 100 by allowing water vapour to permeate through the
  • breathable material 20 condense on the walls and roof of the container (not shown) .
  • condensed water on the walls or roof of the container drips onto the container liner 100 it will be discouraged from transferring through the breathable material as the breathable material allows water vapour to transfer across the material but discourages the transfer of water.
  • the panels that are not breathable will preferably also be made from water resistant materials.
  • the container liner 100 may have one or more panels that is not a breathable panel having an outer layer of reflective material. Notably, all of the panels may have an outer layer of reflective material, including the breathable panel, in order to increase the thermal insulation of the container liner 100 by reducing the radiant heat. It will be understood that if a panel is not a breathable panel then the reflective layer will not need to be breathable.
  • the container liner 100 could have one or more panels that is not a breathable panel and does not have an outer layer of reflective material.
  • the bottom of a container liner 100 could be made from a non-breathable, non-reflective material, as there may not be an air gap at the bottom of the container liner 100.
  • the reflective material will reduce temperature fluctuation of the space inside the container liner 100.
  • the reflective panels will reflect radiant (solar) heat which may reach the container liner 100 from the containers metal walls and roof. This will help to slow down the increase in temperature inside the container liner.
  • the reflective property of the container liner 100 will retard the out flow of heat energy. Reduction of this in-flow and out-flow of radiant heat energy will help to reduce the temperature fluctuation inside the container liner. It is generally possible to reduce the typical fluctuation of 50 to 55°C experienced in a shipping container to a fluctuation of 20 to 25°C, or less. If a non-reflective breathable panel is used on the top panel 100 and the other panels still possess the reflective property then the temperature fluctuation inside the
  • container liner 100 will be slightly higher than a container liner with all of the panels having a reflective material, but the temperature fluctuation will be much lower than without the container liner 100.
  • the container liner 100 may be attached to an inside of a shipping container such that there is an air gap between the top panel, side panels, end panel and door panel of the container liner 100 and the walls of the shipping container, in order to reduce heat transfer from the
  • container liner 100 in position inside the container.
  • the container liner 100 is positioned within the container such that an air gap is formed on the long sides and top between the container liner 100 and the container.
  • the reflective surface of the container liner 100 reduces heat transfer by thermal radiation to (or from) the air immediately adjacent to the container liner 100.
  • the air gap between the container and the container liner 100 improves the thermal insulation by minimising conduction from the container liner 100 to the container.
  • the container liner 100 may be attached to an inside of a shipping container in such a way to avoid water accumulation at the top panel and to encourage any water accumulation to drain off the top panel to the sides of the shipping container. Avoiding water accumulation helps to prevent water penetrating the breathable layer due to the hydrostatic pressure of sitting water and maintain
  • Figure 15 illustrates schematically the shape of a container liner 300 having a hanging assembly 350 that lifts the top panel 310 to form an apex 315, and at least one sloping side 320 (two sloping sides are shown in Figure 15) to assist in draining any condensed water from the top panel 310.
  • Figure 16A illustrates in side profile the container liner 300 of Figure 15 inside a shipping container 308 and from which the apex 315 and sloping sides 320 can be clearly seen .
  • the container liner 300 has its hanging assembly 350 located mid-width of the liner 300 and namely along a centerline length CL of the liner.
  • This arrangement results in a symmetrical triangulated-shaped top panel 310 with sloping sides 320 of equal length. It is understood that other arrangements could be achieved, for example, a non- symmetrical triangulated-shaped top panel.
  • the hanging assembly may be located along one top edge length of the container liner so that the apex occurs above one side wall 330 and the top panel has one sloping side that slopes towards to the other side wall 330.
  • a number of lifting mechanisms 325 are provided along a length L of the top panel to act as lifting points in the hanging assembly 350.
  • the lifting mechanisms 325 are located at fixed points along the centerline CL of the top panel and comprise pouches 335 in which to insert magnets.
  • the top panel comprises sections of breathable material that are sewn across the width of the container liner 300.
  • the breathable material is sewn along the length of the container liner.
  • 16A and 16B pouches 335 contain magnets are sewn into the seam between sections of breathable material and face the ends of the container. If instead the seams run along the length of the container liner, it is convenient for the pouches to be sewn into the seam and oriented in a
  • top panel slopes away toward the side of the container.
  • the sides of the container liner 300 can be restrained by tethering means, or the like to the upper side corner edges of the container, but at a point that is lower than the apex.
  • the pouches can be sewn into the top panel, for example, along a mid-seam.
  • lifting mechanisms could be used instead of magnets in pouches. This could include double-sided adhesive tape that would be applied continuously, or discretely, along a length of the top panel on one side of the tape while the other side of the tape is adhered to the container ceiling 340.
  • hooks could be sewn into the top panel and used to hook onto complementary catches fixed along the container ceiling.
  • loops 150 may be provided along the centre portion of the top panel 110 of the container liner 100, through which a cord 160 is threaded.
  • the cord 160 can be attached to the container so that the centre portion of the top panel 110 is higher than the edges of the top panel 110, thereby reducing the amount of water that can accumulate on the top panel.
  • the cord 160 may be attached to the container so that the top panel 110 is pulled tight to form a triangular shape when viewed from the front of the container, in order to avoid water accumulating in the space between the centre portion of the top panel 110 and the edge of the top panel 110.
  • a frame (not shown) could be fixed in tension across the shipping container and against the side walls close to the ceiling.
  • the frame would form an apex when installed and there could be a series of 20
  • the top panel would be adapted to hook or thread on to the frames particularly at their apex thereby lifting the top panel to form its own apex.
  • the top panel can be attached to the frame through a rope threaded through loops provided along the top panel, or simply through hooks on the top panel that hook on to the frames.
  • one or more of the panels may be openable using a zip or hook and loop fastener, such as Velcro.
  • the method of making the breathable material described above involves laminating a breathable layer with a support layer to form the breathable material. It will be understood that instead of lamination other methods could be used to make the breathable material described above. For example, the method could use hot pressing, breathable glue, etc.
  • the process includes laminating a reflective material to an adhesive layer, perforating the laminated reflective
  • perforated reflective material to the breathable layer and the support layer.
  • vacuum metalizing could be used to deposit a thin layer of metal coating (e.g. aluminium) onto the breathable layer, in order to create a reflective surface.
  • the step of laminating a reflective material to an adhesive layer may include a third layer, such as a non-woven material.
  • the reflective layer is laminated, for example using extrusion T MY2016/000020
  • the laminate is then passed through a perforator to produce a perforated laminate 202.
  • the perforated laminate 202 then undergoes a second lamination with the support layer 203 using the breathable layer 204 to produce a final lamination 205 (see also Figure 14B) .
  • the reflective layer is not desired only the support layer 203 and the breathable layer 204 need to be laminated.
  • breathable material is cut according to the design
  • top panel 110 of a container liner 100 could be made of the breathable material whereas the other panels could be made of a non-breathable material,
  • a liner would be to form a pallet cover (not shown) .
  • the pallet cover could be used to substantially cover the top and sides of a pallet loaded with goods, effectively enclosing the goods.
  • the goods on the pallet can be protected from condensation as the moisture that would be trapped by a standard pallet cover would be able to escape through the breathable portion.
  • the pallet cover could be made entirely from a breathable material, and that the pallet cover could also have one or more portions that have a reflective material.
  • the liner could stead be a tarpaulin.
  • a temporary storage tent would be similar in structure to a container liner, however, it would be a self-supporting structure.
  • a temporary storage tent would also likely have a pitched roof to aid in
  • An advantage of the embodiments described above is that they provide a breathable material to allow vapour to transfer across the material to allow moisture on one side of the liner to pass to a dryer side of the liner, rather than condensing on the high humidity side of the liner.
  • the breathable material also inhibits the transfer of liquids across the material the liner is also able to protect goods from water damage.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Packages (AREA)
  • Laminated Bodies (AREA)
  • Wrappers (AREA)

Abstract

L'invention concerne un revêtement (10) pour la protection des marchandises contre les dommages liés à la condensation. Le revêtement (10) comprend un matériau perméable à l'air (20) ayant une couche respirante (30), le matériau perméable à l'air permettant le transfert de vapeur à travers le matériau, mais empêchant le transfert de liquides.
PCT/MY2016/000020 2015-04-23 2016-04-14 Revêtement Ceased WO2016171539A1 (fr)

Priority Applications (4)

Application Number Priority Date Filing Date Title
AU2016253391A AU2016253391B2 (en) 2015-04-23 2016-04-14 A liner
MYPI2017703875A MY194568A (en) 2015-04-23 2016-04-14 A liner
NZ736076A NZ736076A (en) 2015-04-23 2016-04-14 A liner
CN201680022911.1A CN107531007B (zh) 2015-04-23 2016-04-14 衬垫

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
MYPI2015701303 2015-04-23
MYPI2015701303 2015-04-23

Publications (1)

Publication Number Publication Date
WO2016171539A1 true WO2016171539A1 (fr) 2016-10-27

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ID=56264015

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Application Number Title Priority Date Filing Date
PCT/MY2016/000020 Ceased WO2016171539A1 (fr) 2015-04-23 2016-04-14 Revêtement

Country Status (6)

Country Link
CN (1) CN107531007B (fr)
AU (1) AU2016253391B2 (fr)
MY (1) MY194568A (fr)
NZ (1) NZ736076A (fr)
TW (1) TWI667178B (fr)
WO (1) WO2016171539A1 (fr)

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GB2559451A (en) * 2017-01-31 2018-08-08 Hunt Tech Limited Improvements relating to insulation
US10583978B2 (en) 2015-10-06 2020-03-10 Cold Chain Technologies, Llc Pallet cover compromising one or more temperature-control members and kit for use in making the pallet cover
US10604326B2 (en) 2015-10-06 2020-03-31 Cold Chain Technologies, Llc. Pallet cover comprising one or more temperature-control members and kit for use in making the pallet cover
US11241860B2 (en) 2017-03-13 2022-02-08 Hunt Technology Limited Relating to insulation
FR3118759A1 (fr) * 2021-01-14 2022-07-15 Philippe Rey Enveloppe interne de protection de container pour produits dangereux
US11591133B2 (en) 2015-10-06 2023-02-28 Cold Chain Technologies, Llc Pallet cover comprising one or more temperature-control members and kit for use in making the pallet cover
US11964795B2 (en) 2015-10-06 2024-04-23 Cold Chain Technologies, Llc Device comprising one or more temperature-control members and kit for use in making the device
US11999559B2 (en) 2018-08-10 2024-06-04 Cold Chain Technologies, Llc Apparatus and method for protectively covering temperature sensitive products

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US11691483B2 (en) * 2018-07-16 2023-07-04 Ramon C Esteban Thermal shield system
EP4320055A4 (fr) 2021-04-09 2025-03-12 Eugenio Matias Ferri Revêtement thermique et respirant pour conteneurs de transport

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AU2004201415A1 (en) 2003-04-07 2004-10-21 San Miguel Corporation Thermal insulation liner
WO2005004582A1 (fr) * 2003-07-09 2005-01-20 E.I. Dupont De Nemours And Company Contenant respirant pour plantes
WO2010049927A1 (fr) * 2008-10-28 2010-05-06 Yael Bonneh Matériau d'isolation perméable à l'air, dispositif et procédés
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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10583978B2 (en) 2015-10-06 2020-03-10 Cold Chain Technologies, Llc Pallet cover compromising one or more temperature-control members and kit for use in making the pallet cover
US10604326B2 (en) 2015-10-06 2020-03-31 Cold Chain Technologies, Llc. Pallet cover comprising one or more temperature-control members and kit for use in making the pallet cover
US11591133B2 (en) 2015-10-06 2023-02-28 Cold Chain Technologies, Llc Pallet cover comprising one or more temperature-control members and kit for use in making the pallet cover
US11634263B2 (en) 2015-10-06 2023-04-25 Cold Chain Technologies, Llc Pallet cover comprising one or more temperature-control members and kit for use in making the pallet cover
US11634267B2 (en) 2015-10-06 2023-04-25 Cold Chain Technologies, Llc Pallet cover comprising one or more temperature-control members and kit for use in making the pallet cover
US11964795B2 (en) 2015-10-06 2024-04-23 Cold Chain Technologies, Llc Device comprising one or more temperature-control members and kit for use in making the device
GB2559451A (en) * 2017-01-31 2018-08-08 Hunt Tech Limited Improvements relating to insulation
GB2559451B (en) * 2017-01-31 2020-09-02 Hunt Tech Limited Improvements relating to insulation
US11241860B2 (en) 2017-03-13 2022-02-08 Hunt Technology Limited Relating to insulation
US11999559B2 (en) 2018-08-10 2024-06-04 Cold Chain Technologies, Llc Apparatus and method for protectively covering temperature sensitive products
FR3118759A1 (fr) * 2021-01-14 2022-07-15 Philippe Rey Enveloppe interne de protection de container pour produits dangereux
WO2022152766A1 (fr) * 2021-01-14 2022-07-21 Philippe Rey Enveloppe interne de protection de conteneur pour produits dangereux

Also Published As

Publication number Publication date
AU2016253391B2 (en) 2020-06-25
CN107531007B (zh) 2020-10-30
AU2016253391A1 (en) 2017-10-26
MY194568A (en) 2022-12-02
CN107531007A (zh) 2018-01-02
TWI667178B (zh) 2019-08-01
NZ736076A (en) 2022-09-30
TW201702154A (zh) 2017-01-16

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