WO2016171328A1 - Filter including nanofiber - Google Patents
Filter including nanofiber Download PDFInfo
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- WO2016171328A1 WO2016171328A1 PCT/KR2015/007142 KR2015007142W WO2016171328A1 WO 2016171328 A1 WO2016171328 A1 WO 2016171328A1 KR 2015007142 W KR2015007142 W KR 2015007142W WO 2016171328 A1 WO2016171328 A1 WO 2016171328A1
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- WIPO (PCT)
- Prior art keywords
- electrospinning
- nanofiber
- nanofiber layer
- low melting
- polymer
- Prior art date
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D39/00—Filtering material for liquid or gaseous fluids
- B01D39/14—Other self-supporting filtering material ; Other filtering material
- B01D39/16—Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4282—Addition polymers
- D04H1/4318—Fluorine series
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4326—Condensation or reaction polymers
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4326—Condensation or reaction polymers
- D04H1/4334—Polyamides
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4326—Condensation or reaction polymers
- D04H1/435—Polyesters
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4326—Condensation or reaction polymers
- D04H1/4358—Polyurethanes
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4374—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece using different kinds of webs, e.g. by layering webs
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
- D04H1/72—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
- D04H1/728—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged by electro-spinning
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02C—GAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
- F02C7/00—Features, components parts, details or accessories, not provided for in, or of interest apart form groups F02C1/00ย -ย F02C6/00; Air intakes for jet-propulsion plants
- F02C7/04—Air intakes for gas-turbine plants or jet-propulsion plants
- F02C7/05—Air intakes for gas-turbine plants or jet-propulsion plants having provisions for obviating the penetration of damaging objects or particles
- F02C7/052—Air intakes for gas-turbine plants or jet-propulsion plants having provisions for obviating the penetration of damaging objects or particles with dust-separation devices
Definitions
- the present invention relates to a filter comprising nanofibers, and more particularly, to a filter including heterogeneous nanofibers and nanofibers having different diameters.
- a filter is a filtration device that filters foreign substances in a fluid, and is classified into a liquid filter and an air filter.
- air filters are used in semiconductor manufacturing, computer equipment assembly, hospitals, etc. to remove biologically harmful substances such as microparticles such as dust in the air, bioparticles such as bacteria and molds, and bacteria to prevent defects of high-tech products with the development of high-tech industries. It is used in food processing factories, agriculture, forestry and fisheries, and is widely used in dusty workplaces and thermal power plants.
- the gas turbine used in the thermal power plant sucks and purifies the purified air from the outside, and then mixes the compressed air with the fuel by injecting it into the combustor and burns the mixed air and the fuel to burn the combustion gas of high temperature and high pressure. It is a kind of rotary internal combustion engine which obtains a rotational force by spraying on the vane of a turbine after obtaining. Since the gas turbine is composed of very precise parts, periodic maintenance is performed, and at this time, an air filter is used for pretreatment to purify the air in the compressor.
- the air filter may supply the purified air by preventing foreign substances such as dust and dust contained in the air from penetrating into the filter medium.
- foreign substances such as dust and dust contained in the air
- the filter medium may supply the purified air by preventing foreign substances such as dust and dust contained in the air from penetrating into the filter medium.
- large particles of foreign matter accumulate on the surface of the filter medium and form a filter cake on the surface of the filter medium, and fine particles accumulate in the filter medium to block pores of the filter medium.
- the particles accumulate on the surface of the filter medium, there is a problem of increasing the pressure loss of the filter and reducing the life.
- porous membranes of polytetrafluoroethylene have been proposed.
- PTFE polytetrafluoroethylene
- the core itself is thin, so that both sides of the PTFE porous membrane are covered with cores (core / sheath) to prevent scratches and pinholes.
- core / sheath cores
- thermoplastic materials such as spanbonded nonwovens using long fibers of structure.
- nano-sized fibers In order to solve the above problems, various methods of manufacturing nano-sized fibers and applying them to filters have been developed and used.
- nanofibers When nanofibers are applied to a filter, the specific surface area is larger than that of a conventional filter medium having a large diameter, and flexibility of surface functional groups is also good.
- the conventional nanofiber filter has a laminating process for laminating the substrate and the nanofiber web so as to be compressed, but the polymer spinning solution is electrospun from the substrate by the difference in the material and the composition of the substrate and the polymer spinning solution. There was a problem in that the laminated nanofiber web was detached.
- the present invention has been made to solve the above problems, divided into at least two spinnerets, and at the nozzle block located in at least two or more spinnerets partitioned by continuous electrospinning of different polymers to filter each other It is possible to manufacture a filter suitable for the characteristics of the required product by varying the number of the spinning space and the number of divided spinneret space, and to provide a filter that can reduce the overall cost by simplifying the manufacturing process The purpose.
- a base material A first nanofiber layer formed by electrospinning a polyacrylonitrile solution; A second nanofibrous layer laminated on the first nanofibrous layer by electrospinning a hydrophobic polymer solution selected from any one of polyvinylidene fluoride, low melting polyester and hydrophobic polyurethane; Including, the adhesive between the substrate and the first nanofiber layer and the first nanofiber layer and the second nanofiber layer is a filter comprising a nanofiber, characterized in that the adhesive is formed through the adhesive layer formed by electrospinning the low melting polymer solution to provide.
- an article comprising: a substrate; A first nanofiber layer formed by electrospinning a polyvinyl alcohol solution; A second nanofibrous layer laminated on the first nanofibrous layer by electrospinning a hydrophobic polymer solution selected from any one of polyvinylidene fluoride, low melting polyester and hydrophobic polyurethane; Including, The adhesive between the substrate and the first nanofiber layer and the first nanofiber layer and the second nanofiber layer is a filter comprising a nanofiber, characterized in that the adhesive is formed through the adhesive layer formed by electrospinning the low melting polymer solution to provide.
- an article comprising: a substrate; A first nanofiber layer formed by electrospinning a heat resistant polymer solution selected from any one of polyamic acid, metaaramid, and polyether sulfone; A second nanofiber layer formed by electrospinning a hydrophilic polymer solution selected from any one of polyacrylonitrile, polyvinyl alcohol, polyamide, and hydrophilic polyurethane; Including, the adhesive between the substrate and the first nanofiber layer and the first nanofiber layer and the second nanofiber layer is a filter comprising a nanofiber, characterized in that the adhesive is formed through the adhesive layer formed by electrospinning the low melting polymer solution to provide.
- a base material comprising: a substrate; A first nanofiber layer formed by electrospinning a heat resistant polymer solution selected from any one of polyamic acid, metaaramid and polyether sulfone; A second nanofiber layer formed by electrospinning a hydrophobic polymer solution selected from any one of polyvinylidene fluoride, low melting point polyester and hydrophobic polyurethane; Including, the adhesive between the substrate and the first nanofiber layer and the first nanofiber layer and the second nanofiber layer is a filter comprising a nanofiber, characterized in that the adhesive is formed through the adhesive layer formed by electrospinning the low melting polymer solution to provide.
- an article comprising: a substrate; A first nano island oil layer formed by electrospinning a hydrophilic polymer solution selected from any one of polyacrylonitrile, polyvinyl alcohol, polyamide, and hydrophilic polyurethane; A second nanofiber layer formed by electrospinning a heat-resistant polymer solution selected from any one of polyamic acid, metaaramid, and polyether sulfone; And a third nanofiber layer formed by electrospinning a hydrophilic polymer solution selected from any one of polyacrylonitrile, polyvinyl alcohol, polyamide, and hydrophilic polyurethane; And the adhesion between the substrate, the first nanofiber layer, the first nanofiber layer, the second nanofiber layer, and the second nanofiber layer and the third nanofiber layer is to be adhered through an adhesive layer formed by electrospinning a low melting polymer solution. It provides a filter comprising a nanofiber characterized in that.
- an article comprising: a substrate; A first nanofiber layer formed by electrospinning a hydrophilic polymer solution selected from any one of polyacrylonitrile, polyvinyl alcohol, polyamide, and hydrophilic polyurethane; A second nanofiber layer formed by electrospinning a heat-resistant polymer solution selected from any one of polyamic acid, metaaramid, and polyether sulfone; And a third nanofiber layer formed by electrospinning a hydrophobic polymer solution selected from any one of polyvinylidene fluoride, low melting polyester, and hydrophobic polyurethane; And the adhesion between the substrate, the first nanofiber layer, the first nanofiber layer, the second nanofiber layer, and the second nanofiber layer and the third nanofiber layer is to be adhered through an adhesive layer formed by electrospinning a low melting polymer solution. It provides a filter comprising a nanofiber characterized in that.
- a base material comprising: a substrate; A first nanofiber layer formed by electrospinning a hydrophobic polymer solution selected from any one of polyvinylidene fluoride, low melting point polyester and hydrophobic polyurethane; A second nanofiber layer formed by electrospinning a heat resistant polymer solution selected from any one of polyamic acid, metaaramid and polyether sulfone; And a third nanofiber layer formed by electrospinning a hydrophobic polymer solution selected from any one of polyvinylidene fluoride, low melting polyester, and hydrophobic polyurethane; It includes, wherein the adhesion between the substrate, the first nanofiber layer and the first nanofiber layer and the second nanofiber layer and the second nanofiber layer and the third nanofiber layer is to be bonded through an adhesive layer formed by electrospinning the low melting polymer solution It provides a filter comprising a nanofiber characterized in that.
- an article comprising: a substrate; A first polyvinylidene fluoride nanofiber layer having a fiber diameter of 200 to 250 nm; A second polyvinylidene fluoride nanofiber layer having a fiber diameter of 150 to 200 nm; And a third polyvinylidene fluoride nanofiber layer having a fiber diameter of 100 to 150 nm; wherein the substrate is bonded to the nanofiber layer and the nanofiber layers by an adhesive layer formed by electrospinning a low melting polymer solution.
- a filter containing nanofibers is provided.
- an article comprising: a substrate; Nylon first nanofiber layer having a fiber diameter of 100 to 150nm; And a polyvinylidene fluoride second nanofiber layer having a fiber diameter of 80 to 150 nm; wherein the adhesion between the substrate and the first nanofiber layer and the first nanofiber layer and the second nanofiber layer is performed by electrospinning a low melting polymer solution. It provides a filter comprising a nanofiber, characterized in that the adhesive is formed through an adhesive layer formed by.
- a base material comprising: a substrate; Polyvinylidene fluoride first nanofiber layer having a fiber diameter of 100 to 150 nm; And a polyvinylidene fluoride second nanofiber layer having a fiber diameter of 80 to 150 nm; wherein the adhesion between the substrate and the first nanofiber layer and the first nanofiber layer and the second nanofiber layer is performed by electrospinning a low melting polymer solution. It provides a filter comprising a nanofiber, characterized in that the adhesive is formed through an adhesive layer formed by.
- a substrate Polyurethane nanofiber layer; And a polyvinylidene fluoride nanofiber layer, wherein the adhesion between the substrate, the polyurethane nanofiber layer, and the polyurethane nanofiber layer and the polyvinylidene nanofiber layer is performed through an adhesive layer formed by electrospinning a low melting polymer solution. It provides a filter comprising a nanofiber characterized in that it is.
- a substrate comprising: a substrate; A first polyvinylidene fluoride nanofibrous layer having a diameter of 150 to 300 nm laminated on one surface of the substrate by electrospinning; And a second polyvinylidene fluoride nanofibrous layer having a diameter of 100 to 150 nm that is laminated on the other side of the cellulose substrate by electrospinning.
- the substrate and the first and second polyvinylidene fluoride nanofibrous layers are included.
- a filter to include.
- the substrate Nylon nanofiber layer laminated on one surface of the substrate by electrospinning; And a polyvinylidene fluoride nanofiber layer laminated on the other side of the substrate by electrospinning; wherein the substrate and the nylon and polyvinylidene fluoride nanofiber layer are adhesive layers formed by electrospinning a low melting polymer solution. Bonded through, and provides a filter comprising a nanofiber, characterized in that the substrate is rotated 180 ยฐ by the flip device when the adhesion between the substrate and the nylon nanofiber layer is finished.
- a device comprising: a first substrate; A polyvinylidene fluoride nanofiber layer laminated on the first substrate by electrospinning; And a second substrate laminated on the polyvinylidene fluoride nanofiber layer, wherein the first substrate, the polyvinylidene fluoride nanofiber layer, and the polyvinylidene fluoride nanofiber layer and the second substrate are formed of a low melting polymer solution. It provides a filter comprising a nanofiber, characterized in that the adhesive is bonded through an electrospinning layer formed.
- the low melting point polymer solution is preferably selected from at least one selected from a low melting point polyester, a low melting point polyurethane, a low melting point polyvinylidene fluoride, the low melting point polymer solution is the front surface or part of the substrate and the nanofiber layer It is preferable to be electrospun, and the nanofiber layer is preferably formed by electrospinning the polymer solution at a temperature of 50 to 100 ยฐC.
- the nanofiber layer is preferably different in basis weight along the longitudinal or transverse direction
- the polymer solution for forming the nanofiber layer is preferably maintained at a viscosity of 1,000 cps to 3,000 cps through a temperature control device.
- the manufacturing method of the filter according to the present invention is partitioned into at least two spinning sections, and through each spinning section to obtain a filter which is formed by stacking two or more layers by electrospinning different polymers continuously, thereby producing a filter. It can be simplified and simplified, which has the economic advantage of reducing the manufacturing cost and manufacturing time.
- FIG. 1 is a side view schematically showing an electrospinning device according to the present invention
- Figure 2 is a side cross-sectional view schematically showing a nozzle of a nozzle block installed in each unit of the electrospinning apparatus according to the present invention
- Figure 3 is a side cross-sectional view schematically showing another embodiment according to the nozzle of the nozzle block installed in each unit of the electrospinning apparatus according to the present invention
- FIG. 4 is a plan view schematically showing a nozzle block installed in each unit of the electrospinning apparatus according to the present invention
- FIG. 5 is a front sectional view schematically showing a state in which a heat transfer apparatus is installed in a nozzle block installed in each unit of an electrospinning apparatus according to the present invention
- FIG. 6 is a cross-sectional view taken along line AA โฒ of FIG. 5;
- Figure 7 is a front sectional view schematically showing another embodiment of the state in which the heat transfer apparatus is installed in the nozzle block installed in each unit of the electrospinning apparatus according to the present invention
- FIG. 8 is a cross-sectional view taken along the line B-B 'of FIG.
- FIG. 9 is a front sectional view schematically showing still another embodiment of a state in which a heating apparatus is installed in a nozzle block installed in each unit of an electrospinning apparatus according to the present invention.
- FIG. 10 is a cross-sectional view taken along the line C-C 'of FIG.
- FIG. 11 is a view schematically showing an auxiliary transport device of an electrospinning apparatus according to the present invention.
- FIG. 12 is a view schematically showing another embodiment of the auxiliary belt roller of the auxiliary transport device of the electrospinning apparatus according to the present invention.
- 13 to 16 is a side view schematically showing the operation of the long sheet feed rate adjusting apparatus of the electrospinning apparatus according to the present invention
- 17 is a side view schematically showing an electrospinning device for manufacturing a filter including an adhesive layer according to the present invention
- FIG. 18 is a perspective view schematically showing a nozzle block installed in an adhesive (low melting point polymer) unit of an electrospinning apparatus according to the present invention
- 19 is a plan view schematically illustrating a nozzle block installed in an adhesive (low melting point polymer) unit of an electrospinning apparatus according to the present invention
- 20 to 21 are plan views schematically illustrating an operation process of sequentially spraying an adhesive (low melting point polymer) and a polymer spinning solution through a nozzle block installed in each unit of the electrospinning apparatus according to the present invention
- FIG. 22 is a plan view schematically showing another embodiment according to the nozzle tube arranged in the nozzle block of the electrospinning apparatus according to the present invention.
- FIG. 23 is a front view of FIG. 22;
- FIG. 24 is a side view schematically showing another embodiment according to the nozzle tube arranged in the nozzle block of the electrospinning apparatus according to the present invention.
- FIG. 25 and 26 show an operation process in which the polymer spinning solution is electrospun on the same plane of the substrate through the nozzles of the nozzle bodies of the electrospinning apparatus according to the present invention (nozzles indicated by broken lines in FIG. 25 are closed). , A nozzle indicated by a broken line in FIG. 26 indicates that the nozzle is located under the substrate).
- FIG. 27 is a plan view schematically showing still another embodiment according to the nozzle tube which is arranged in the nozzle block of the electrospinning apparatus according to the present invention.
- FIG. 28 is a perspective view schematically showing still another embodiment according to the nozzle tube arranged in the nozzle block of the electrospinning apparatus according to the present invention.
- 29 and 30 are a plan view schematically showing another embodiment according to the operation process in which the polymer spinning solution is electrospun on the same plane of the substrate through the nozzle of each nozzle tube of the electrospinning apparatus according to the present invention
- 31 and 32 are schematic diagrams showing a filter including a nanofiber layer of the present invention.
- 33 is a side view schematically showing an electrospinning device according to the present invention.
- FIG. 34 is a perspective view schematically showing a flip device of an electrospinning device according to the present invention.
- 35 to 38 schematically show the operation of the flip device of the electrospinning apparatus according to the present invention.
- the first nanofiber layer formed by electrospinning the first polymer solution on the substrate; A second nanofiber layer formed by laminating a second polymer solution on the first nanofiber layer; And a third nanofiber layer formed by electrospinning a third polymer solution on the second nanofiber layer.
- the first polymer solution and the third polymer solution are hydrophilic polymer solution
- the second polymer solution is heat resistant polymer
- the first polymer solution and the third polymer solution are hydrophobic polymer solutions
- the second polymer solution is heat resistant polymer
- the first polymer solution is a hydrophilic polymer solution
- the second polymer solution is a heat resistant polymer solution
- the third polymer solution is a hydrophobic polymer
- the first nanofiber layer formed by electrospinning the first polymer solution on the substrate provides a filter including a second nanofiber layer formed by stacking a second polymer solution on the first nanofiber layer by electrospinning.
- the first polymer solution is a polyacrylonitrile polymer solution
- the second polymer solution is hydrophobic polymer
- the first polymer solution is a polyvinyl alcohol polymer solution
- the second polymer solution is hydrophobic polymer
- the first polymer solution is a heat resistant polymer solution
- the second polymer solution is a hydrophobic polymer or a hydrophilic polymer
- the first polymer The solution is polyurethane
- the second polymer solution is polyvinylidene fluoride.
- the hydrophilic polymer used in the present invention is preferably one selected from the group consisting of polyethersulfone, polyacrylonitrile, polyvinyl alcohol, polyamide, and hydrophilic polyurethane, but is not limited thereto.
- hydrophobic polymer used in the present invention is preferably one selected from the group consisting of polyvinylidene fluoride, low melting polyester and hydrophobic polyurethane, but is not limited thereto.
- the heat resistant polymer used in the present invention is preferably one selected from the group consisting of polyamic acid, metaaramid, and polyether sulfone, but is not limited thereto.
- the present invention is formed by electrospinning a polyvinylidene fluoride solution on a substrate, the first consisting of polyvinylidene fluoride nanofibers having a fiber diameter of 200 โ 250nm Nanofibrous layer; A second nanofibrous layer formed by electrospinning a polyvinylidene fluoride solution on the first nanofiber layer and made of polyvinylidene fluoride nanofibers having a fiber diameter of 150 to 200 nm; And a third nanofibrous layer formed by electrospinning a polyvinylidene fluoride solution on the second nanofibrous layer to form a laminate and made of polyvinylidene fluoride nanofibers having a fiber diameter of 100 to 150 nm.
- the present invention includes a first nanofiber layer made of polyvinylidene fluoride or nylon nanofibers having a fiber diameter of 100 to 150 nm; And a second nanofibrous layer made of polyvinylidene fluoride nanofibers having a fiber diameter of 80 to 150 nm laminated by electrospinning on the first nanofibrous layer.
- the present invention comprises a first nanofiber layer made of polyvinylidene fluoride nanofibers having a fiber diameter of 150 โ 300nm on one surface of the substrate; And a second nanofiber layer made of polyvinylidene fluoride nanofibers having a fiber diameter of 100 to 150 nm laminated by electrospinning on the other side of the substrate.
- the present invention comprises a first nanofiber layer made of nylon nanofibers laminated on one surface of the substrate by electrospinning; And a second nanofiber layer made of polyvinylidene fluoride nanofibers laminated by electrospinning on the other side of the substrate.
- the present invention is a polyvinylidene fluoride nanofibrous layer formed by electrospinning on a first substrate; And it provides a filter comprising a second substrate laminated on the polyvinylidene fluoride nanofiber layer.
- the filter is characterized in that it is manufactured using an electrospinning device.
- the polyvinylidene fluoride (PVDF) -based polymer electrolyte used according to the preferred embodiment of the present invention is prepared by preparing a polymer matrix to have a porosity of submicron or less, and then injecting an organic electrolyte solution into these small pores.
- the compatibility with the electrolyte is excellent, the organic electrolyte in the small pores has the advantage that can be used as a safe electrolyte without leakage, and since the organic solvent electrolyte is injected later, the polymer matrix can be produced in the air.
- the weight average molecular weight (Mw) of the said polyvinylidene fluoride resin is although it does not specifically limit, It is preferable that it is 10,000-500,000, and it is more preferable that it is 50,000-500,000.
- Mw weight average molecular weight of the polyvinylidene fluoride resin
- the nanofibers constituting the nanofibers may not obtain sufficient strength, and when the polyvinylidene fluoride resin exceeds 500,000, the solution may not be easily handled and the processability may be poor, resulting in uniform nanofibers. It becomes difficult to obtain.
- the low-melting polyester used in accordance with another suitable embodiment of the present invention is preferably a hydrophobic polymer, using terephthalic acid, isophthalic acid and mixtures thereof.
- ethylene glycol may be added as the diol component.
- Hydrophobic polyurethanes used according to another suitable embodiment of the present invention have a calcined branched structure, which reacts polyalkylene oxides with polyfunctional materials, diisocyanates and water, and the resulting product is subjected to hydrophobic coherent activity. It can be prepared by end capping with a hydrogen containing compound or mono isocyanate.
- Hydrophobic groups can be independently selected from the group consisting of alkyl, aryl, arylalkyl, alkenyl, arylalkenyl, alicyclic, perfluoroalkyl, carbosilyl, polycyclyl and composite resins, wherein alkyl, al Kenyl, perfluoroalkyl and carbosilyl hydrophobic groups contain 1-40 carbon atoms and aryl, arylalkyl, arylalkenyl, cycloaliphatic and polycyclyl hydrophobic groups contain 3-40 carbon atoms.
- the polyacrylonitrile resin is a copolymer made from a mixture of acrylonitrile and units constituting most of them. Frequently used monomers include butadiene styrene vinylidene chloride or other vinyl compounds.
- Acrylic fibers contain at least 85% acrylonitrile and modacryl contains 35-85% acrylonitrile. When other monomers are included, the fiber has the property of increasing affinity for the dye. More specifically, in the production of acrylonitrile-based copolymers and spinning solutions, in the case of using acrylonitrile-based copolymers, nozzle contamination is less during the manufacturing of microfibers by the electrospinning method, and the electrospinning properties are excellent. By increasing the solubility in the solvent, it is possible to give better mechanical properties. In addition, polyacrylonitrile has a softening point of 300 ยฐ C. or higher and excellent heat resistance.
- the degree of polymerization of the polyacrylonitrile is 1,000 to 1,000,000, preferably 2,000 to 1,000,000.
- polyacrylonitrile within the range which satisfy
- the weight percent of acrylonitrile monomer during polymer polymerization is too low for electrospinning when the weight percentage of hydrophilic monomer and the weight percentage of hydrophobic monomer are less than 60 due to the ratio of 3: 4.
- the spinning viscosity is too high, and spinning is difficult, and even if an additive is added to reduce the viscosity, the diameter of the ultrafine fibers becomes thick and the productivity of the electrospinning is too low to achieve the object of the present invention.
- the amount of the comonomer is increased in the acrylic polymer, the amount of the crosslinking agent should be added to ensure the stability of electrospinning and to prevent the mechanical properties of the nanofibers from deteriorating.
- the hydrophobic monomer is used in ethylene-based compounds and derivatives thereof such as methacrylate, ethyl acrylate, methyl methacrylate, ethyl methacrylate, butyl methacrylate, vinyl acetate, vinylpyrrolidone, vinylidene chloride, and vinyl chloride. It is preferable to use any one or more selected.
- the hydrophilic monomers are acrylic acid, allyl alcohol, metaallyl alcohol, hydroxyethyl acrylate, hydroxyethyl methacrylate, hydroxypropyl acrylate, butanediol monoacrylate, dimethylaminoethyl acrylate, butene tricarboxylic acid, vinyl It is preferable to use any one or more selected from ethylene-based compounds such as sulfonic acid, allyl sulfonic acid, metalylsulfonic acid, parastyrene sulfonic acid, and polyhydric acids or derivatives thereof.
- an azo compound or a sulfate compound may be used, but in general, it is preferable to use a radical initiator used for a redox reaction.
- Polyvinylalcohol (PVA) used according to another suitable embodiment of the present invention is a biocompatible hydrophilic polymer material and can be used as a drug delivery system or membrane because of its excellent physical and mechanical properties and chemical resistance.
- the polyvinyl alcohol has excellent biocompatibility, is easy to manufacture, has a swelling property, is suitable for absorbing the exudates of wounds, and has a -OH group to facilitate modification.
- the polyvinyl alcohol is currently applied to tissue regeneration of cartilage, breast augmentation, etc. in the form of hydrogel, and is composed of C, H, O, so that when the polymer is biodegraded, the decomposition product is not harmful to the human body, so it is less toxic.
- the nanofiber-type membrane by the electrospinning method maintains the pores and is advantageous for angiogenesis, etc., and has excellent biocompatibility because it has a structure similar to the extracellular matrix.
- Polyamide used according to another suitable embodiment of the present invention refers to a generic term for polymers linked by amide bonds (-CONH-), which can be obtained by condensation polymerization of diamines and divalent acids.
- Polyamides are characterized by amide bonds in their molecular structure and vary in physical properties depending on the proportion of amide groups. For example, when the ratio of amide groups in a molecule increases, specific gravity, melting point, water absorbency, rigidity, etc., are increased.
- polyamide is a material that is applied in a wide range of fields such as clothing, tire cords, carpets, ropes, computer ribbons, parachutes, plastics, adhesives, etc. due to its excellent corrosion resistance, abrasion resistance, chemical resistance and insulation.
- polyamides are classified into aromatic polyamides and aliphatic polyamides.
- Typical aliphatic polyamides include nylon.
- Nylon is originally a trademark of DuPont, USA, but is currently used as a generic name.
- Nylon is a hygroscopic polymer and reacts sensitively to temperature. Representative nylons include nylon 6, nylon 66 and nylon 46.
- nylon 6 has excellent heat resistance, moldability, and chemical resistance properties, and is manufactured by ring-opening polymerization of โ -caprolactam to prepare it.
- Nylon 6 is because caprolactam has 6 carbon atoms.
- Nylon 66 is similar to nylon 6 in general, but has excellent heat resistance and superior self-extinguishing and abrasion resistance compared to nylon 6.
- Nylon 66 is prepared by dehydration condensation polymerization of hexamethylenediamine with adipic acid.
- nylon 46 has excellent heat resistance, mechanical properties and impact resistance, and has a high processing temperature.
- Nylon 46 is made by polycondensation of tetramethylenediamine with adipic acid.
- Diaminobutane (DAB) a raw material, is prepared from the reaction between acrylonitrile and hydrogen cyanide.In the polymerization operation, a salt is prepared from diaminobutane and adipic acid in the first step, and then subjected to polymerization under an appropriate pressure. After conversion to a prepolymer, the solid of the prepolymer is prepared by polymerizing in a solid phase by treatment at about 250 ยฐ C. in the presence of nitrogen and water vapor.
- Nylon 46 in particular exhibits excellent characteristics with high amide concentrations and regular ordered arrangement between methylene and amide groups.
- the melting point of nylon 46 is about 295 ยฐ C., which is higher than that of other types of nylon, and has attracted attention as a resin having excellent heat resistance due to the above characteristics.
- Polyurethanes used in accordance with another suitable embodiment of the present invention may be prepared using known polyurethane reaction techniques. For example, an excess molar amount of organic diisocyanate is reacted with polyalkylene ether glycol in an amide polar solvent to prepare an intermediate polymer having an isocyanate group at its terminal, and then the intermediate polymer is dissolved in an amide polar solvent and A polyurethane polymer can be obtained by making a terminal stop agent react.
- the polyether polyols are preferably synthesized in a molar ratio of 0.15 to 0.95 to 1 to 3 moles of isocyanate.
- Isocyanates include isophorone diisocyanate, 2,4-toluene diisocyanate and its isomers, diphenylmethane diisocyanate, hexamethylene diisocyanate, lysine diisocyanate, trimethylhexamethylene diisocyanate, bis (2-isocyanate ether) -fumarate , 3,3'-dimethyl-4,4'-diphenylmethane diisocyanate, 1,6-hexanediisocyanate, 4,4'-biphenylene diisocyanate, 3,3'-dimethylphenylene diisocyanate, p-phenyl Rendiisocyanate, m-phenylenediisocyanate, 1,5-naphthalene diisocyanate, 1,4-xylene diisocyanate, 1,3-xylene diisocyanate and the like can be used, preferably diphenylmethane diisocyanate,
- the polyether polyols have an ethylene oxide / propylene oxide random copolymer having three or more hydroxyl groups in a molecule having a molecular weight of 3,000 to 6,000 and an ethylene oxide content of 50 to 80%, and a molecular weight of 1,000 to Ethylene oxide / propylene oxide random copolymer having a molecular weight of 3,000 to 6,000 and an ethylene oxide content of 50 to 80%, having three hydroxyl groups in the molecule, and preferably used in a mixture of 30:70 to the weight of 4,000 polypropylene glycol. It is better to use alone. However, other isocyanate compounds and polyols not mentioned above may be mixed for controlling physical properties.
- the heat resistant polymer used according to another suitable embodiment of the present invention is one kind of polymer selected from the group consisting of polyimide, metaaramid and polyethersulfone.
- the polyimide which is one of the heat resistant polymers used in the present invention, may be prepared by a two step reaction.
- the first step is to prepare a polyamic acid, as shown in Scheme 1 below, the polyamic acid proceeds by adding dianhydride to a reaction solution in which diamine is dissolved, and in order to increase the degree of polymerization.
- the temperature, the moisture content of the solvent and the purity of the monomers are required.
- organic polar solvents of dimethylacetamide (DMAc), dimethylformamide (DMF) and en-methyl-2-pyrrolidone (NMP) are mainly used.
- the anhydrides include pyromellyrtic dianhydride (PMDA), benzophenonetetracarboxylic hydride (BTDA), 4,4'-oxydiphthalic anhydride (4,4'-oxydiphthalic anhydride, ODPA), biphenyltetracarboxylic dianhydride (BPDA) and bis (3,4'-dicarboxyphenyl) dimethylsilanedihydride (bis (3,4-dicarboxyphenyl) dimethylsilane dianhydride (SIDA) It can be used to include one.
- PMDA pyromellyrtic dianhydride
- BTDA benzophenonetetracarboxylic hydride
- ODPA 4,4'-oxydiphthalic anhydride
- BPDA biphenyltetrac
- the diamine may be 4,4'-oxydianiline (4,4'-oxydianiline, ODA), paraphenylenediamine (p-penylene diamine, p-PDA) and orthophenylenediamine (o-penylenediamine, o-PDA) may be used.
- ODA 4,4'-oxydianiline
- paraphenylenediamine p-penylene diamine, p-PDA
- orthophenylenediamine o-penylenediamine, o-PDA
- the reprecipitation method is a method of obtaining a solid polyamic acid by adding a polyamic acid solution to an excessive solvent (Poor solvent).
- a polyamic acid solution to an excessive solvent (Poor solvent).
- Water is mainly used as a reprecipitation solvent, but toluene or ether may be used as a cosolvent. have.
- Chemical imidization is a method of chemically imidizing a reaction using a dehydration catalyst such as acetic anhydride / pyridine, and is useful for preparing a polyimide film.
- a dehydration catalyst such as acetic anhydride / pyridine
- the thermal imidization method is a method of thermally imidating a polyamic acid solution by heating it to 150-200 ยฐ C.
- the simplest process or crystallinity is high, and the polymer is decomposed because an amine exchange reaction occurs when an amine solvent is used. There is this.
- Isocyanate method uses diisocyanate as a monomer instead of diamine, and polyimide is produced while CO 2 gas is generated when the monomer mixture is heated to a temperature of 120 ยฐ C. or higher.
- the specific gravity of metaaramid which is one of the heat resistant polymers used in the present invention, is preferably 1.3 to 1.4, and preferably has a weight average molecular weight of 300,000 to 1,000,000. Most preferred weight average molecular weight is from 3,000 to 500,000.
- the metaaramids include meta-oriented synthetic aromatic polyamides.
- Metaaramid polymers must have a fiber-forming molecular weight and can include polyamide homopolymers, copolymers, and mixtures thereof that are primarily aromatic, wherein at least 85% of the amide (-CONH-) bonds are directly directed to the two aromatic rings. Attached. The ring may be unsubstituted or substituted.
- the polymer becomes meta-aramid when two rings or radicals are meta-oriented relative to each other along the molecular chain.
- the copolymer has up to 10% other diamines substituted with the primary diamine used to form the polymer, or up to 10% other diacids substituted with the primary diacid chloride used to form the polymer. Chloride.
- metaaramids are poly (meth-phenylene isophthalamide) (MPD-I) and copolymers thereof.
- MPD-I poly (meth-phenylene isophthalamide)
- One such metaaramid fiber is Lee. Wilmington, Delaware, USA. Child. Nomexยฎ aramid fibers available from EI du Pont de Nemours and Company, while metaaramid fibers are available from Teijin Ltd., Tokyo, Japan. Trade name Tejinconex (registered trademark); New Starยฎ meta-aramid, available from Yantai Spandex Co. Ltd, Shandong, China; And Chinfunexยฎ Aramid 1313, available from Guangdong Charming Chemical Co. Ltd., Xinhui, Guangdong, China.
- This meta-aramid is the first high heat-resistant aramid fiber, it can be used at 350 ยฐC in a short time, 210 ยฐC in continuous use, and when exposed to a temperature higher than this does not melt or burn like other fibers, it is carbonized . Above all, unlike other products that have been flame retardant or fireproof, it does not emit toxic gases or harmful substances even when carbonized and has excellent properties as an eco-friendly fiber.
- meta-aramid since meta-aramid has a very strong molecular structure, the molecules constituting the fiber are not only strong in nature but also easily oriented in the fiber axial direction during the spinning step, thereby improving crystallinity and improving the strength of the fiber. There is an advantage to increase.
- polyethersulfone (Polyethersulfone (PES)) is a amber transparent amorphous resin having the following repeating units, generally prepared by the polycondensation reaction of dichlorodiphenylsulfone.
- Polyethersulfone is a super heat-resistant engineering plastic developed by ICI, UK, and is a polymer having excellent heat resistance among thermoplastic plastics. Since polyethersulfone is amorphous, there is little physical property deterioration by temperature rise, and since the temperature dependence of flexural modulus is small, it hardly changes at -100-200 degreeC. Load distortion temperature is 200-220 degreeC, and glass transition temperature is 225 degreeC. In addition, the creep resistance up to 180 ยฐ C. is the best among thermoplastic resins, and has the property of withstanding hot water or steam of 150 to 160 ยฐ C.
- polyether sulfone is used in optical discs, magnetic discs, electric and electronic fields, hydrothermal fields, automobile fields, and heat-resistant coatings.
- Solvents usable with the polyethersulfone include acetone, tetrahydrofuran, methylene chloride, chloroform, dimethylformamide (N, N-Dimethylformamide, DMF), dimethylacetamide (N, N-Dimethylacetamide, DMAc), N- Methyl-2-pyrrolidone (N-methyl pyrrolidone, NMP), cyclohexane, water, or mixtures thereof, and the like, but is not necessarily limited thereto.
- FIG. 1 is a side view schematically showing an electrospinning device according to the present invention
- FIG. 2 is a side cross-sectional view schematically showing a nozzle of a nozzle block installed in each unit of an electrospinning apparatus according to the present invention
- FIG. I s a side cross-sectional view schematically showing another embodiment according to the nozzle of the nozzle block installed in each unit of the electrospinning apparatus according to the present invention
- FIG. 4 schematically shows a nozzle block installed in each unit of the electrospinning apparatus according to the present invention
- FIG. 5 is a front sectional view schematically illustrating a state in which a heat transfer device is installed in a nozzle block installed in each unit of an electrospinning apparatus according to the present invention
- FIG. 6 is a cross-sectional view taken along line AA โฒ of FIG. 5.
- 7 is a front end schematically showing another embodiment of the state in which the heat transfer device is installed in the nozzle block installed in each unit of the electrospinning apparatus according to the present invention.
- FIG. 8 is a cross-sectional view taken along line B-B 'of FIG. 7, and
- FIG. 9 schematically illustrates another embodiment of a heat transfer apparatus installed in a nozzle block installed in each unit of the electrospinning apparatus according to the present invention.
- FIG. 10 is a cross-sectional view taken along line C-C 'of FIG. 9, and
- FIG. 11 is a view schematically showing an auxiliary transport apparatus of an electrospinning apparatus according to the present invention, and
- FIG. FIG. 13 is a view schematically showing another embodiment of the auxiliary belt roller of the auxiliary feeder, and
- FIGS. 13 to 16 are side views schematically showing an operation process of the long seat conveying speed adjusting device of the electrospinning
- the electrospinning apparatus 1 consists of a bottom-up electrospinning apparatus 1, at least two or more units (10a, 10b, 10c) are provided in sequence at regular intervals Each of the units 10a, 10b, and 10c electrospins the same polymer spinning solution, or electrospins the polymer spinning solution of different materials.
- each of the units 10a, 10b, and 10c supplies the spinning solution main tank 8 in which the polymer spinning solution is filled therein and the polymer spinning solution filled in the spinning solution main tank 8 in a quantitative manner.
- a nozzle block 11 and a plurality of nozzles (12) arranged in a pin form are arranged 12 includes a collector 13 spaced apart from the nozzle 12 and a voltage generator 14a, 14b, 14c for generating a voltage to the collector 13 in order to accumulate the polymer spinning solution sprayed from 12). Is done.
- the electrospinning apparatus may be composed of four or more units, as shown in Figure 33, wherein the spinning solution unit 10b and the low melting point polymer unit 10c of the electrospinning apparatus 1
- the top and bottom of the substrate passing through the spinning solution unit 10b are rotated by 180 ยฐ by the flip device 110 provided therebetween. This will be described in detail as follows.
- the low melting polymer unit 10a As shown in FIGS. 34 to 38, the low melting polymer unit 10a,
- any one of both ends of the substrate 15 is the inner circumference of the flip device 110
- the other end of the substrate 15 is directed downward along the right guide member 111 '
- the base 15 is rotated by 180 ยฐ while being guided to the left and right guide members 111 and 111 '.
- Each unit 10a, 10b, of the electrospinning apparatus 1 has the structure as described above.
- the substrate 15 on which the nanofiber layer is laminated is rotated by 180 ยฐ while the polymer spinning solution is electrospun on the lower surface while passing through the units 10a and 10b positioned at the tip side of the ends 10c and 10d.
- the nanofiber layer may be formed by electrospinning the polymer spinning solution on the upper surface of the substrate 15 on which the polymer spinning solution is not electrospun during the passage of the units 10c and 10d positioned on the rear end side.
- Nanofiber layer is laminated by electrospinning the polymer spinning solution on one side of the substrate 15 through the units 10a, 10b located at the tip side of each unit 10a, 10b, 10c, 10d of the yarn making machine 1.
- the substrate is formed by electrospinning a polymer spinning solution on the other side of the substrate 15 through the units 10c and 10d positioned at the rear end of each unit 10a, 10b, 10c, and 10d to form a nano-islet layer.
- the nanofiber layer may be laminated on both surfaces of (15).
- a fabric made of vinylidene fluoride nanofiber nonwoven is supplied to the flip device 110
- the upper surface of the fabric is changed to a lower surface, and the lower surface of the fabric is rotated 180 degrees so that the position is changed to the upper surface.
- the electrospinning apparatus 1 includes a plurality of nozzles 12 in which the polymer spinning solution filled in the spinning solution main tank 8 is formed in the nozzle block 11 through a metering pump. Continuously quantitatively supplied, the polymer spinning solution is supplied to the nanofiber on the long sheet (15) that is spun and concentrated on the collector 13 is subjected to a high voltage through the nozzle 12 is moved on the collector 13 The formed nanofibers are made into a filter.
- the front of the unit (10a) located at the front end of each unit (10a, 10b, 10c) of the electrospinning apparatus 1 is supplied into the unit (10a) to form a nanofiber lamination by the injection of a polymer spinning solution
- a feed roller 3 for supplying the long sheet 15 to be provided is provided, and a long sheet 15 in which nanofibers are laminated on the rear of the unit 10c positioned at the rear end of each of the knits 10a, 10b, and 10c. ),
- a winding roller 5 for winding up is provided.
- the long sheet 15 in which the polymer spinning solution is laminated while passing through the units 10a, 10b, and 10c is preferably a release paper film, and the polymer spinning solution on the collector 13 without the long sheet 15 is formed. It is more preferable to radiate.
- the material of the polymer spinning solution radiated through each unit (10a, 10b, 10c) of the electrospinning apparatus 1 is not limited separately, in the present invention, the unit (10a) is hydrophilic polymer, hydrophobic polymer, poly One first polymer solution selected from the group consisting of vinylidene fluoride and hydrophobic polyurethane is used, and unit 10b comprises polyimide, metaaramid, polyethersulfone, polyvinylidene fluoride and hydrophobic polyurethane A second polymer solution selected from the group is used, and the unit 10c uses a third polymer solution selected from the group consisting of hydrophilic polymer, hydrophobic polymer, polyvinylidene fluoride, and hydrophobic polyurethane. It features.
- the spinning solution supplied through the nozzle 12 in the units 10a, 10b, and 10c is a solution in which the polymer of the electrospinable synthetic resin material is dissolved in a suitable solvent, and the type of solvent also dissolves the polymer.
- a suitable solvent for example, phenol, formic acid, sulfuric acid, m-cresol, thifluoroacetic & hydride / dichloromethane, water, N-methylmorpholine N-oxide, chloroform, tetra Hydrofuran and aliphatic ketone groups methyl isobutyl ketone, methyl ethyl ketone, aliphatic hydroxyl group m-butyl alcohol, isobutyl alcohol, isopropyl alcohol, methyl alcohol, ethanol, aliphatic compounds hexane, tetrachloroethylene, acetone, glycol group Propylene glycol, diethylene glycol, ethylene glycol, halogenated trichloro
- the nozzle 12 provided in the nozzle block 11 of the electrospinning apparatus 1 according to the present invention consists of a multi-tubular nozzle 500, two or more polymer chambers Two or more inner and outer tubes 501 and 502 are combined in a sheath-core shape to simultaneously electrospin the use liquid.
- the nozzle block 11 is located at the bottom of the nozzle plate 405 and the nozzle plate 405 in which the multi-tubular nozzle 500 is formed in a multi-pipe shape of a sheath-core type.
- the overflow liquid temporary storage plate 410 and the overflow liquid temporary storage plate 410 which are connected to the overflow removing nozzle 415 and located directly above the nozzle plate 405 are located in the overflow portion.
- the overflow removal nozzle support plate 416 which supports the furnace removal nozzle 415 is comprised.
- the air is positioned at the top of the air supply nozzle 404 and the nozzle block 11 surrounding the multi-tubular nozzle 500 and the overflow removing nozzle 415 to support the air supply nozzle 404.
- the air inlet 413 for supplying air to the air supply nozzle 404 and the air storage for storing the supplied air is comprised.
- an overflow outlet 412 for discharging the overflow liquid to the outside through the overflow removal nozzle 415 is provided.
- the nozzle 12 is formed in a cylindrical shape, but as shown in FIG. 3, the nozzle 12 is formed in a wedge-shaped cylinder,
- the tip portion 503 is formed in the shape of a fallopian tube at an angle of 5 to 30 degrees to the axis.
- the tip portion 503 formed in the shape of the fallopian tube is formed in the form of narrowing from the top to the bottom, but if formed in the form of narrowing from the top to the bottom may be formed in various other shapes.
- the nozzle block 111 of the electrospinning apparatus 100 has a plurality of nozzle pipes 112 arranged in the longitudinal direction thereof, and a spinning solution main tank 120 for supplying a polymer spinning solution to the nozzle pipes 112. At least one connection may be provided.
- the nozzle body (112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i) is formed in a rectangular parallelepiped, a plurality of nozzles (111a) are provided linearly on the upper surface of the nozzle block 111
- the nozzle body 112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i are arranged in the longitudinal direction of the substrate 115 in a plurality, and are connected to the spinning solution main tank 120 Polymer spinning solution filled in the spinning solution main tank 120 is supplied.
- each nozzle pipe (112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i) is connected to the spinning solution main tank 120 as a solution supply pipe 121, the solution supply pipe 121 is A plurality of branching bodies are connected to connect the nozzle bodies 112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i and the spinning solution main tank 120.
- the supply amount adjusting means (not shown) to the solution supply pipe 121 that is addressed to each nozzle pipe (112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i) in the spinning solution main tank 120 Is provided, the supply amount adjusting means is made of a supply valve (122).
- the supply valve 122 is provided in the solution supply pipe 121 which is extended from the spinning solution main tank 120 to each nozzle pipe 112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i.
- the supply of the polymer spinning solution supplied from the spinning solution main tank 120 to each nozzle tube 112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, and 112i by the respective supply valves 122 is controlled. And controlled by the controlled on-off system.
- the nozzle is opened and closed by the supply valve 122 provided in the solution supply pipe 121 extending the main tank 120 and the nozzle pipe bodies 112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, and 112i.
- nozzle pipes 112b, 112d, 112f, 112g, 112h, 112i at a specific position among the nozzle pipes 112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, and 112i arranged in the block 111.
- Each nozzle pipe 112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i in the spinning solution main tank 120 by opening and closing the supply valve 122, etc.
- the supply of the polymer spinning solution to be controlled is controlled.
- the supply valve 122 is controllably connected to the control unit (not shown), it is preferable that the opening and closing of the supply valve 122 is automatically controlled by the control unit, according to the site situation and the needs of the operator It is also possible that the opening and closing of the supply valve 122 is controlled manually.
- the supply amount adjusting means is composed of a supply valve 122, but in the spinning solution main tank 120, each nozzle pipe (112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i) Control and control of the supply amount of the polymer spinning solution to be supplied to the) If available, the supply amount adjusting means may be made of various other structures and means, but is not limited thereto.
- the solution supply pipe 121 is to branch, while the spinning solution main tank 120 and each nozzle pipe (112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i) to be addressed
- Each of the supply valves 122 is provided in each of the plurality of nozzles 112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i from the spinning solution main tank 120 to supply a plurality of polymer spinning solutions.
- the nozzles in the spinning solution main tank 120 by opening and closing the supply valve 122, for example, to block the supply of the polymer spinning solution only to the 112c and 112e.
- the supply of the polymer spinning solution to be supplied to the (112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i) is adjusted and controlled.
- the polymer spinning solution supplied to each nozzle pipe (112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i) through the solution supply pipe 121 in the spinning solution main tank 120 is the solution supply pipe It is supplied to each nozzle 111a provided in the nozzle pipe
- tube 112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i through the nozzle supply pipe 125 extended to 121.
- each of the nozzles 111a provided in the solution supply pipe 121 and the nozzle pipes 112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, and 112i is addressed to the nozzle supply pipe 125, and
- the nozzle supply pipe 125 is branched to correspond to the number of nozzles 111a.
- the nozzle supply pipe 125 is provided with a radiation dose adjusting means (not shown), the radiation dose adjusting means is composed of a nozzle valve (126).
- the nozzle valve 126 is provided as the radiation amount adjusting means to individually control the supply of the polymer spinning solution supplied from the nozzle supply pipe 125 to each nozzle 111a by opening and closing the nozzle valve 126.
- the nozzle valve 126 is controllably connected to a control unit (not shown), but the opening and closing of the nozzle valve 126 are preferably controlled automatically by the control unit. It is also possible that the opening and closing of the nozzle valve 126 is controlled manually.
- the radiation amount adjusting means is composed of a nozzle valve 126, if it is easy to control and control the radiation amount of the polymer spinning solution to be emitted after being supplied to the nozzle 111a from the nozzle pipe 112
- the radiation dose adjusting means may be made of various other structures and means, but is not limited thereto.
- the solution supply pipe 121 and the nozzles 111a are connected and installed, and the nozzle valve 126 is provided in the nozzle supply pipe 125 which is branched, respectively, and the spinning solution main tank 120 is provided.
- the nozzle valve 126 is provided in the nozzle supply pipe 125 which is branched, respectively, and the spinning solution main tank 120 is provided.
- a specific nozzle valve 126 to close the nozzle body 112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i of each of the nozzles (111a) provided in the nozzle 111a at a specific position
- the nozzle pipe 112a in the spinning solution main tank 120 by the nozzle valve 126.
- the supply of the polymer spinning solution supplied to each nozzle 111a through 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i is individually controlled and controlled.
- the supply valve 122 is provided in the solution supply pipe 121 so that each nozzle pipe 112a, 112b, 112c, 112d, 112e of the nozzle block 111 in the spinning solution main tank 120 is provided.
- each nozzle 111a is directly adjusted and controlled individually.
- the respective nozzles (111a) adjusting and controlling the amount of radiation of the polymer spinning solution to be electrospun and can be made to form a laminate having a basis weight different from the nanofibers in the longitudinal direction of the base material 115, and the like.
- the MD direction used in the present invention means Machine Direction, which means the longitudinal direction corresponding to the advancing direction in the case of continuous production of fibers such as film or nonwoven fabric, and the CD direction refers to the perpendicular direction of the CD direction as Cross Direction. . MD may also refer to machine direction / longitudinal direction, and CD to width direction / lateral direction.
- the overflow device 200 is provided in the electrospinning apparatus 1 according to the present invention.
- each unit (10a, 10b, 10c) of the electrospinning device (1) in the spinning solution main tank 8 the second transfer pipe 216, the second transfer control device 218 and the intermediate tank 220 And an overflow device 200 including a regeneration tank 230.
- each of the units 10a, 10b, 10c of the electrospinning apparatus 1 is provided with an overflow device 200, but any one of the units (10a, 10b, 10c)
- An overflow device 200 is provided in the knit 10a, and the unit 10b located at the rear end of the overflow device 200 may be integrally connected.
- the spinning solution main tank 8 stores the spinning solution serving as a raw material of the nanofibers.
- the spinning solution main tank (8) is provided with a stirring device (211) for preventing separation or solidification of the spinning solution.
- the second conveying pipe 216 is composed of pipes and valves 212, 213, and 214 connected to the spinning solution main tank 8 or the regeneration tank 230, and the spinning solution main tank 8 or regeneration.
- the spinning solution is transferred from the tank 230 to the intermediate tank 220.
- the second transfer control device 218 controls the transfer operation of the second transfer pipe 216 by controlling the valves 212, 213, 214 of the second transfer pipe 216.
- the valve 212 controls the transfer of the spinning solution from the spinning solution main tank 8 to the intermediate tank 220, and the valve 213 transfers the spinning solution from the regeneration tank 230 to the intermediate tank 220.
- the valve 214 controls the amount of polymer spinning solution flowing into the intermediate tank 220 from the spinning solution main tank 8 and the regeneration tank 230.
- the control method as described above is controlled according to the liquid level of the spinning solution measured by the second sensor 222 provided in the intermediate tank 230 to be described later.
- the intermediate tank 220 stores the spinning solution supplied from the spinning solution main tank 8 or the regeneration tank 230, supplies the spinning solution to the nozzle block 11, and adjusts the liquid level of the supplied spinning solution.
- the second sensor 222 to measure is provided.
- the second sensor 222 may be a sensor capable of measuring the liquid level, and is preferably made of, for example, an optical sensor or an infrared sensor.
- the lower portion of the intermediate tank 220 is provided with a supply pipe 240 and a supply control valve 242 for supplying the spinning solution to the nozzle block 11, the supply control valve 242 is the supply pipe 240 Control the supply operation.
- the regeneration tank 230 has a stirring device 231 for storing the spinning solution recovered by overflow and preventing separation or solidification of the spinning solution, and measuring a liquid level of the recovered spinning solution. 232 is provided.
- the first sensor 232 may be a sensor capable of measuring the liquid level, and for example, it is preferable that the first sensor 232 is formed of an optical sensor or an infrared sensor.
- the spinning solution overflowed from the nozzle block 11 is recovered through the spinning solution recovery path 250 provided under the nozzle block 11.
- the spinning solution recovery path 250 recovers spinning solution to the regeneration tank 230 through the first transfer pipe 251.
- the first transfer pipe 251 includes a pipe and a pump connected to the regeneration tank 230, and transfers the spinning solution from the spinning solution recovery path 250 to the regeneration tank 230 by the power of the pump. .
- the regeneration tank 230 is preferably at least one, in the case of two or more may be provided with a plurality of the first sensor 232 and the valve 233.
- a plurality of valves 233 positioned above the regeneration tank 230 are also provided, so that a first transfer control device (not shown) is provided in the regeneration tank 230. Control two or more valves 233 located above the liquid level of the first sensor 232 to control whether the spinning solution is transferred to any one of the plurality of regeneration tanks 230. do.
- the electrospinning apparatus 1 is provided with a VOC recycling apparatus 300. That is, to condense and liquefy VOCs (Volatile Organic Compounds) generated during spinning of the polymer spinning solution through the nozzles 12 to the units 10a, 10b, and 10c of the electrospinning apparatus 1.
- a VOC recycling apparatus 300 is included.
- the condenser 310 is preferably made of a water-cooled, evaporative or air-cooled condenser, but is not limited thereto.
- the vaporized VOC generated in each of the units 10a, 10b, and 10c is introduced into the condenser 310, and the liquefied VOC generated in the condenser 310 is stored in the solvent storage device 330. Pipings 311 and 331 for storage in the connection are respectively installed.
- pipes 311 and 331 for connecting the units 10a, 10b and 10c, the condenser 310, and the condenser 310 and the solvent storage device 330 are connected to each other.
- the condensed VOC is condensed through the condenser 310, and the condensed liquefied VOC is supplied to the solvent storage device 330, but the condenser 310 and the solvent storage are provided. It is also possible to provide a distillation apparatus 320 between the apparatus 330 to separate and classify each solvent when one or more solvents are applied.
- the distillation apparatus 320 is connected to the condenser 310 to heat and vaporize the liquefied state of the VOC with high temperature heat, and is cooled again to supply the liquefied VOC to the solvent storage device (330).
- the VOC recycling apparatus 300 is a condenser 310 to condense and liquefy by supplying air and cooling water to the vaporized VOC discharged through each unit (10a, 10b, 10c) and the condenser 310
- the distillation apparatus 320 and the solvent storage device 330 for storing the liquefied VOC through the distillation apparatus 320 to make the vaporized state by applying heat to the condensed VOC and then cooled again to a liquefied state It is configured to include.
- the distillation apparatus 320 is preferably made of a fractional distillation apparatus, but is not limited thereto.
- Pipes 311, 321, and 331 are connected to each other.
- the content rate of the solvent in the spinning solution overflowed and collected in the regeneration tank 230 is measured.
- the measurement can be carried out by extracting a portion of the spinning solution in the regeneration tank 230 as a sample, and analyzing the sample. Analysis of the spinning solution can be carried out by a known method.
- the required amount of solvent is supplied to the regeneration tank 230 through the pipe 332 of the liquefied VOC supplied to the solvent storage device 330. That is, the liquefied VOC is supplied to the regeneration tank 230 in a required amount according to the measurement result, and can be reused and recycled as a solvent.
- the case 18 constituting each unit 10a, 10b, 10c of the electrospinning apparatus 1 is preferably made of a conductor, but the case 18 is made of an insulator or the case 18 The conductor and the insulator may be mixed and applied, or may be made of various other materials.
- the case 18 is preferably formed of a single case 18 is coupled to the lower portion formed of a conductor and the upper portion formed of an insulator, but is not limited thereto.
- the case 18 is formed of a conductor and an insulator, and the upper part of the case 18 is formed of an insulator, and is separately provided to attach the collector 13 to the upper inner surface of the case 18. It is possible to delete the insulating member 19, which can simplify the configuration of the device.
- the insulation between the collector 13 and the case 18 can be optimized, and when the electrospinning is performed by applying 35 kV between the nozzle block 11 and the collector 13, the collector 13 and the case 18. It is possible to prevent breakdown of insulation which may occur between (18) and other members.
- the leakage current can be stopped within a predetermined range, so that the current supplied from the voltage generators 14a, 14b, and 14c can be monitored, and an abnormality of the electrospinning device 1 can be detected early, thereby making the electricity Long time continuous operation of the spinning device 1 is possible, the production of nanofibers with the required performance is stable, and mass production of nanofibers is possible.
- the leakage current can be limited within a predetermined range.
- the distance between the inner surface of the case 18 formed of an insulator and the outer circumferential surface of the collector 13 is between the thickness a of the case 18 and the inner surface of the case 18 and the outer surface of the collector 13.
- the leakage current can be limited within a predetermined range.
- the temperature control device 60 is provided in each tube 40 of the nozzle block 11 installed in each unit (10a, 10b, 10c) of the electrospinning apparatus 1 according to the present invention, the voltage generator ( 14a, 14b, 14c).
- the tubular body of the nozzle block 11 is installed in each unit (10a, 10b, 10c), the polymer spinning solution is supplied to a plurality of nozzles 12 provided thereon
- the temperature control device 60 is provided at 40.
- the flow of the polymer spinning solution in the nozzle block 11 is supplied to each tube 40 through a solution flow pipe from the spinning solution main tank 8 in which the polymer spinning solution is stored.
- the polymer spinning solution supplied to each of the tubular bodies 40 is discharged and sprayed through a plurality of nozzles 12 and integrated in the long sheet 15 in the form of nanofibers.
- a plurality of nozzles 12 in the longitudinal direction are mounted on the upper portion of each of the tubular body 40 at regular intervals, and the nozzle 12 and the tubular body 40 are made of a conductive member and the tubular body 40 in an electrically connected state. ) Is mounted.
- the temperature control device 60 is a heating wire (41, 42) or pipe 43 provided on the inner periphery of the tubular body (40) )
- a temperature control device 60.
- the thermostat device 60 in the form of a hot wire 41 is formed spirally on the inner circumference of the tubular body 40 of the nozzle block 11 to the tubular body 40 It is preferred to be made to control the temperature of the polymer spinning solution supplied and introduced.
- the temperature control device 60 in the form of a heating wire 41 in the inner circumference of the tubular body 40 of the nozzle block 11, as shown in Figures 7 to 8
- a plurality of temperature regulating devices 60 in the form of hot wires 42 may be provided radially on the inner circumference of the tubular body 40, as shown in FIGS. 9 to 10, in the form of the pipe 43.
- the temperature control device 60 of the tubular body 40 is provided in a substantially "C" form.
- the present invention is to increase the efficiency of electrospinning by using a high concentration of the polymer solution to be reused after the overflow instead of maintaining a constant concentration, but by constantly adjusting the viscosity of the polymer solution using the temperature control device (60) It provides a means and excellent scattering properties at high temperature conditions to control the high viscosity without the use of a diluent can facilitate the formation of nanofibers of the polymer solution.
- Viscosity refers to the ratio of the skew stress and skew rate of the solute and solvent in the flowing liquid. It is usually expressed in terms of viscoelasticity per cut area and the unit is dynscm-2gcm-1s-1 or poise (P). The viscosity decreases in inverse proportion to the temperature rise. The viscosity of the solution is higher than that of the solvent because the flow of the liquid is skewed depending on the solute, and the flow rate of the liquid is reduced by that amount.
- K and a at this time are integers which depend on a kind of a solute or a solvent, and temperature. Therefore, the viscosity value is affected by temperature and the degree of change depends on the type of fluid. Therefore, when talking about viscosity, you must specify the values of temperature and viscosity.
- the fiber diameter of the nanofibers such as the type of polymer and solvent used, the concentration of the polymer solution, the temperature and humidity of the spinning room, It is known to affect radioactivity. That is, the physical properties of the polymer (polymer solution) radiated by electrospinning is important. In general, the viscosity of the polymer during electrospinning has been considered necessary to maintain a certain viscosity or less. This is due to the property that the higher the viscosity, the spinning of the nano-thickness fibers through the nozzle is not made smoothly, the higher the viscosity is not suitable for the fiber through the electrospinning.
- the present invention is characterized in that it comprises a temperature control device 60 for maintaining the fiber viscosity suitable for electrospinning as described above.
- the temperature control device 60 may include any one or both of a heating device capable of maintaining a low viscosity of a high viscosity polymer solution reused through overflow and a cooling device capable of maintaining a high viscosity of a relatively low viscosity polymer solution. It can be provided.
- the temperature of the electrospinning region In the temperature of the electrospinning region, the temperature of the region where electrospinning occurs (hereinafter referred to as the 'spinning region') changes the surface tension of the spinning solution by changing the viscosity of the spinning solution, so that the diameter of the nanofibers spun Will affect.
- the concentration of the polymer solution re-supplied through the overflow tends to increase.
- the temperature is controlled using a temperature-viscosity graph according to the corresponding concentration. The viscosity can be kept constant.
- the concentration measuring device for measuring the concentration may be a contact type and a non-contact type directly contacting the solution, and the contact type may be a capillary concentration measuring device or a disc (DISC) concentration measuring device.
- Concentration measuring apparatus or concentration measuring apparatus using infrared light can be used.
- the heating device of the present invention may be made of an electric heater, a hot water circulation device or a warm air circulation device, etc., in addition to the devices that can increase the temperature in a range equivalent to the above devices can be borrowed.
- the electric heating heater may be used in the form of a hot wire, and the coil wires 62a and 62b may be mounted inside the tubular body 43 of the nozzle block 110, which may be transformed into a jacket ( 5 to 10).
- Such a heating apparatus includes a nozzle block 110 in which the polymer solution is radiated, a tank (main storage tank, an intermediate tank or a regeneration tank) in which the polymer solution is stored, and an overflow system 200, in particular, transferred from the recovery part to the regeneration tank. It may be provided in any one or more of the transfer piping).
- the cooling device of the present invention may be used, such as a cooling means including a chilling device, means for maintaining a constant viscosity of the polymer solution is typically applicable.
- the cooling device may be provided in any one or more of the nozzle block 110, the tank, and the overflow system 200 in the same manner as the heating device, and is used to maintain a constant viscosity of the polymer solution.
- the temperature control device 60 of the present invention includes a sensor for measuring the concentration and thus a temperature control controller (not shown) for controlling the temperature.
- the sensor is installed in the main storage tank 210, the intermediate tank 220, the regeneration tank 230, the nozzle block 110 or the overflow system 200, and the like to measure the concentration of the spinning solution in real time to adjust the temperature Operate the heating and / or cooling device at 60 to keep the viscosity constant.
- the concentration of the polymer solution re-supplied through the overflow system 200 of the present invention is 20 to 40%, which is a higher concentration of solution than the concentration of 10 to 18% of the polymer solution used in conventional electrospinning.
- the temperature of the polymer solution according to the concentration of the polymer solution is characterized in that it is adjusted to 45 to 120 ยฐC, not room temperature, more preferably 50 To 100 ยฐ C.
- the polymer solution of the present invention preferably has a viscosity of 1,000 to 5,000 cps, more preferably 1,000 to 3,000 cps. If the viscosity is 1,000 cps or less, the quality of the nanofibers laminated by electrospinning is poor, and if the viscosity is 3,000 cps or more, the discharge of the polymer solution from the nozzle 42 is not easy during electrospinning, and thus the production speed is slowed.
- the present invention as the electrospinning proceeds, the viscosity of the polymer solution is constant, so that it is excellent in the easiness of spinning during electrospinning and the concentration of the polymer solution is increased, thereby increasing productivity by increasing the amount of solids excluding the solvent in the nanofibers concentrated on the collector. This has the effect of increasing.
- the amount of the remaining solvent of the nanofibers using the electrospinning is less than when using the conventional electrospinning it can be produced a nanofiber of excellent quality.
- the temperature control device 60 of the present invention to control the viscosity of the polymer solution through the temperature control of the nozzle block 110 or the main storage tank 210 by measuring the concentration of the intermediate tank 220 in the offline phase. At the same time, it is possible to control the temperature of the solution according to the concentration measurement through the automatic control system on-line as well as possible.
- Apparatus 16 is provided.
- the auxiliary transfer device 16 transfers the long sheet 15 to facilitate the detachment and transfer of the long sheet 15 attached by the electrostatic force to the collector 13 installed in each unit 10a, 10b, 10c.
- the auxiliary belt 16a which rotates in synchronization with the speed and the auxiliary belt roller 16b for supporting and rotating the auxiliary belt 16a are configured.
- the auxiliary belt 16a is rotated by the rotation of the auxiliary belt roller 16b by the structure as described above, and the long seat 15 is unit 10a, 10b, 10c by the rotation of the auxiliary belt 16a.
- the auxiliary belt roller 16b of the auxiliary belt roller 16b is rotatably connected to the motor.
- the auxiliary belt 16a is provided with five auxiliary belt rollers 16b, and the auxiliary belt 16a is rotated by rotating one of the auxiliary belt rollers 16b by the operation of the motor. At the same time, the remaining auxiliary belt roller 16b is rotated, but at least two auxiliary belt rollers 16b are provided on the auxiliary belt 16a, and any one of the auxiliary belt rollers 16b is rotated by the operation of the motor. Accordingly, the auxiliary belt 16a and the remaining auxiliary belt roller 16b may be rotated.
- the auxiliary conveying device 16 is composed of an auxiliary belt roller 16b and an auxiliary belt 16a which can be driven by a motor, as shown in Figure 12, the auxiliary belt It is also possible for the roller 16b to consist of a roller with a low coefficient of friction.
- the auxiliary belt roller 16b is preferably made of a roller including a low friction coefficient bearing.
- the auxiliary conveying device 16 is composed of the auxiliary belt 16a and the auxiliary belt roller 16b having a low coefficient of friction, only the roller having a low coefficient of friction excluding the auxiliary belt 16a is provided. It is also possible to be made to convey the long sheet (15).
- a roller having a low friction coefficient is applied as the auxiliary belt roller 16b, but a roller having a low friction coefficient is not limited to its shape and configuration, and may include rolling bearings, oil bearings, ball bearings, Rollers including bearings such as roller bearings, sliding bearings, sleeve bearings, hydraulic journal bearings, hydrostatic journal bearings, pneumatic bearings, pneumatic bearings, pneumatic bearings and air bearings can be applied, and plastics, emulsifiers, etc. It is also possible to apply a roller that reduces the coefficient of friction by including the material and additives.
- the thickness measuring device 70 is provided in the electrospinning apparatus 1 according to the present invention.
- the thickness measuring apparatus 70 is provided between each unit 10a, 10b, 10c of the said electrospinning apparatus 1, and is measured by the said thickness measuring apparatus 70. As shown in FIG. The feed rate (V) and the nozzle block 11 are controlled according to the thickness.
- the transfer speed V of the next unit 10b is measured.
- the thickness may be increased by increasing the discharge amount of the nozzle block 11 or increasing the discharge amount of the nanofibers per unit area by adjusting the voltage intensity of the voltage generators 14a, 14b, and 14c.
- the feed rate V of the next unit 10b is increased or the nozzle block is made faster.
- the discharge amount of (11) and controlling the intensity of the voltage of the voltage generators 14a, 14b, and 14c the amount of nanofibers discharged per unit area can be reduced to reduce the stacking amount, thereby reducing the thickness. Filters having a uniform thickness can be prepared.
- the thickness measuring device 9 is disposed to face up and down, with the long sheet 15 being introduced and supplied therebetween, and the distance to the top or bottom of the long sheet 15 by an ultrasonic measuring method. It is provided with a thickness measuring section made of a pair of ultrasonic longitudinal wave measuring method.
- the thickness of the long sheet 15 may be calculated based on the distance measured by the pair of ultrasonic measuring devices. That is, by projecting the ultrasonic longitudinal wave and the transverse wave together on the long sheet 15 in which the filters are stacked, the time when each ultrasonic signal of the longitudinal wave and the transverse wave reciprocates in the long sheet 15, that is, the propagation time of the longitudinal wave and the transverse wave, is measured. Thereafter, the measured object using the measured propagation time of the longitudinal wave and the transverse wave, and the propagation speed of the longitudinal wave and the transverse wave, and the temperature constant of the longitudinal wave and the transverse wave propagation speed at the reference temperature of the long sheet 15 on which the filters are stacked. It is a thickness measuring device that uses ultrasonic longitudinal and transverse waves to calculate the thickness of the beam.
- the thickness measuring device 70 measures the propagation time of the longitudinal wave and the transverse wave of the ultrasonic wave, and then measures the propagation time of the measured longitudinal wave and the transverse wave and the longitudinal wave and the transverse wave at the reference temperature of the long sheet 15.
- the thickness measuring device 70 measures the propagation time of the longitudinal wave and the transverse wave of the ultrasonic wave, and then measures the propagation time of the measured longitudinal wave and the transverse wave and the longitudinal wave and the transverse wave at the reference temperature of the long sheet 15.
- the feed rate and nozzle block 11 of the long sheet 15 by measuring the thickness of the filter of the long sheet 15 to be transported after the polymer spinning solution is injected and laminated to the electrospinning apparatus 1 according to the present invention
- the thickness measuring device 70 is provided to control the elongated sheet feeding speed adjusting device 30 for adjusting the feeding speed of the long sheet 15 in the electrospinning apparatus 1.
- the long sheet conveying speed adjusting device 30 is provided on the buffer section 31 and the buffer section 31 formed between each unit (10a, 10b, 10c) of the electrospinning device (1). It comprises a pair of support rollers (33, 33 ') for supporting the elongated sheet (15) and an adjusting roller (35) provided between the pair of support rollers (33, 33').
- the support rollers 33 and 33 ' are long in transporting the long sheet 15 in which the filters are laminated by the spinning solution sprayed by the nozzles 12 in the units 10a, 10b and 10c. It is for supporting the conveyance of the sheet 15, and is provided at the line and the rear end of the buffer section 31 formed between the units 10a, 10b, and 10c, respectively.
- the adjustment roller 35 is provided between the pair of support rollers (33, 33 '), the elongated sheet (15) is wound, by the up and down movement of the adjustment roller 35 The feed speed and travel time of the long sheets 15a and 15b for each unit 10a, 10b and 10c are adjusted.
- a sensing sensor (not shown) is provided for sensing the feed speed of the long sheets 15a and 15b in the units 10a, 10b and 10c, and each unit 10a and 10b sensed by the sensing sensor. , 10c) is provided with a main control unit 7 for controlling the movement of the adjustment roller 35 in accordance with the feed speed of the elongated sheets 15a, 15b.
- the feed rate of the long sheets 15a and 15b is sensed in each of the units 10a, 10b and 10c, and the control unit adjusts the feed rate of the long sheets 15a and 15b. It is configured to control the movement of the roller 35, but to drive the auxiliary belt (16a) or the auxiliary belt (16a) provided on the outside of the collector 13 to transfer the long sheet (15a, 15b) Sensing the driving speed of the auxiliary belt controller 16b or a motor (not shown), and accordingly, the controller may be configured to control the movement of the adjustment roller 35.
- the sensing sensor is long in the unit 10b in which the conveying speed of the long sheet 15a in the unit 10a, which is located at the front end of each unit 10a, 10b, 10c, is located at the rear end thereof.
- the conveying speed of the long sheet 15a in the unit 10a which is located at the front end of each unit 10a, 10b, 10c, is located at the rear end thereof.
- a unit which is provided between the pair of support rollers 33 and 33 ', and which is positioned at the rear end in the unit 10a positioned at the front end while moving the adjustment roller 35 on which the elongated sheet 15 is wound downward ( The long sheet 15a which is conveyed to the outside of the unit 10a positioned at the front end of the long sheet 15 transferred to 10b) and excessively transferred to the buffer section 31 positioned between the units 10a, 10b, and 10c. ) And the feed rate of the long sheet 15a in the unit 10a The sagging and wrinkling of the long sheet 15a is prevented while correcting and controlling the feed rate of the long sheet 15b in the unit 10b positioned at the rear end thereof to be the same.
- each unit 10a Positioned at the rear end of each unit 10a by adjusting the conveying speed of the long sheet 15b conveyed into the unit 10b located at the rear end of each unit 10a, 10b, 10c by the structure as described above. It is possible to obtain the effect that the feed rate of the long sheet 15b in the unit 10b is equal to the feed rate of the long sheet 15a in the unit 10a positioned at its tip.
- the air permeability measuring device 80 is provided in the electrospinning apparatus 1 according to the present invention.
- the measuring device 80 is provided.
- the air permeability of the long sheet 15 and the nozzle block 11 are controlled based on the air permeability of the filter measured by the measuring device 80.
- the feed rate V of the unit 10b located at the rear end is delayed.
- the discharge amount of the nozzle block 11 is increased, and the intensity of the voltage of the voltage generators 14a, 14b, and 14c is adjusted to increase the discharge amount of the nanofibers per unit area to form a small air permeability.
- the feed rate V of the unit 10b located at the rear end is increased or increased.
- the intensity of the voltage of the voltage generators (14a, 14b, 14c) to reduce the amount of nanofiber discharge per unit area to reduce the amount of lamination to form a large air permeability .
- the feed rate V is not changed from the initial value, and if the deviation P is greater than or equal to the predetermined value, the feed rate V is initialized. Since it is also possible to control to change from a value, it becomes possible to simplify control of the feed rate V by the feed rate V control apparatus.
- the discharge amount and the intensity of the voltage of the nozzle block 11 can be adjusted in addition to the control of the feed rate V.
- the discharge amount and the intensity of the voltage of the nozzle block 11 are controlled. Is not changed from the initial value, and when the deviation amount P is equal to or greater than a predetermined value, the discharge amount and voltage of the nozzle block 11 are controlled to change the intensity of the discharge amount and voltage of the nozzle block 11 from the initial value.
- the control of the intensity of the simplification can be simplified.
- the electrospinning apparatus 1 is provided with a main control device 7, wherein the main control device 7 includes a nozzle block 11, voltage generators 14a, 14b, 14c and a thickness measuring device 70. ) And the long sheet feed rate adjusting device 30 and aeration control the measuring device 80.
- the elongated sheet 15 uses a substrate selected from cellulose, a bicomponent system, and polyterephthalate.
- Cellulose base material used in the present invention is preferably composed of 100% cellulose composition ratio, cellulose and polyethylene terephthalate (PET) relative to the total mass of cellulose consisting of 70 โ 90: 10 โ 30 mass% ratio It is also possible to use a base material, and to use the thing by which the cellulose base material was flame-resistant coated.
- PET polyethylene terephthalate
- the bicomponent substrate may be selected from a sheath-core, a side by side, and a C-type.
- the laminating device 90 for laminating the electrospun nanomembrane through each unit (10a, 10b, 10c) of the electrospinning device 1 is located at the rear end of each unit (10a, 10b, 10c) It is provided at the rear of the unit (10b) to perform the post-process of the filter electrospun through the electrospinning device (1) by the laminating device (90).
- the present invention may include an adhesive layer on the nanofiber layer.
- FIG. 17 is a side view schematically showing an electrospinning apparatus for manufacturing a filter including an adhesive layer
- FIG. 18 schematically shows a nozzle block installed in an adhesive (low melting point polymer) unit of an electrospinning apparatus according to the present invention
- 19 is a plan view schematically showing a nozzle block installed in an adhesive (low melting point polymer) unit of the electrospinning apparatus according to the present invention
- FIGS. 20 to 21 are shown in each unit of the electrospinning apparatus according to the present invention.
- the electrospinning apparatus 1 is composed of a bottom-up electrospinning apparatus, at least one unit (10a, 10b, 10c, 10d, 10e) is provided at a predetermined interval spaced sequentially Through each unit (10a, 10b, 10c, 10d, 10e), the polymer spinning solution of the same material or other materials of the same material in the upper direction individually or electrospinning the polymer spinning solution of different materials to the electrospinning filter Manufacture.
- the electrospinning apparatus 1 is composed of a bottom-up electrospinning apparatus, but may be made of a top-down electrospinning apparatus (not shown).
- the electrospinning apparatus 1 in one embodiment, five units (10a, 10b, 10c, 10d, 10e) of the electrospinning apparatus 1 is provided, but the unit (10a, 10b, 10c, 10d, 10e) of the The number is preferably provided with two or more, but is not limited thereto.
- each unit (10a, 10b, 10c, 10d, 10e) of the electrospinning apparatus 1 is a solution main tank (8) and the respective solutions in which an adhesive (low melting point polymer) or a polymer spinning solution is filled therein.
- Metering pump (not shown) for quantitatively supplying the adhesive (low melting point polymer) or polymer spinning solution filled in the main tank 8 and the adhesive (low melting point polymer) or polymer filled in each of the solution main tanks 8 Spray the spinning solution, the nozzle block 11 in which a plurality of nozzles (12) in the form of pins are arranged and the nozzle (11) to accumulate the adhesive (low melting point polymer) or polymer spinning solution sprayed from the nozzle 12 ( 12) and a collector 13 spaced at a predetermined interval, and a voltage generator (14a, 14b, 14c, 14d, 14e) for generating a voltage to the collector (13).
- the adhesive (low melting point polymer) or polymer spinning solution filled in each solution main tank 8 is continuously connected to the nozzle block 11 through a metering pump.
- the adhesive (low melting polymer) or the polymer spinning solution supplied to the nozzle block 11 is injected and focused on the collector 13 under high voltage through a plurality of nozzles 12. Nanofibers and adhesives (low melting point polymers) are laminated on the collector 13 to produce a filter.
- each unit (10a, 10b, 10c, 10d, 10e) of the electrospinning device 1 is made of a spinning solution unit (10a, 10c, 10e) and adhesive (low melting point polymer) (10b, 10d),
- the polymer spinning solution is injected from the nozzle block 11a in the spinning solution units 10a, 10c, and 10e located at the front end, and the nozzle block 11b in the adhesive (low melting polymer) units 10b and 10d located at the rear end thereof.
- the spinning solution unit 10a, 10c, 10e and the adhesive (low melting point polymer) units 10b, 10d are alternately provided in the electrospinning apparatus 1, respectively, such that the adhesive (low melting point polymer) is electrospun.
- the spinning solution and the adhesive (low melting point polymer) are alternately sprayed on (13).
- the nozzle block 11a in the middle use liquid unit 10a, 10c, 10e of the nozzle block 11 installed in each of the units 10a, 10b, 10c, 10d, and 10e includes a solution main tank filled with a spinning solution ( 8, the nozzle block 11b in the adhesive (low melting polymer) units 10b, 10d is connected to a solution main tank 8 filled with the adhesive (low melting polymer).
- each nozzle block 11 installed in each of the units 10a, 10b, 10c, 10d, and 10e is individually connected to the corresponding number of solution main tanks 8 to form an adhesive (low Melting point polymer) or a polymer spinning solution is supplied, but the spinning solution units 10b, 10d, and 10e of the units 10a, 10b, 10c, 10d, and 10e are supplied to one solution main tank 8. It is also possible to be configured to be connected to supply the polymer spinning solution, the adhesive (low melting point polymer) units (10a, 10c) is also connected to one solution main tank (8) to receive the adhesive (low melting point polymer).
- the nozzle 12 in a partial form in a specific region of the nozzle block (11a) installed in the adhesive (low melting point polymer) unit (10b, 10d, 10e) of each of the units (10a, 10b, 10c, 10d, 10e).
- the nozzle 12, which is installed in this arrangement and installed in a partial form in a specific area of the nozzle block 11a, is connected to a solution main tank 8 filled with an adhesive (low melting point polymer) to form an adhesive (low melting point polymer).
- the supplied adhesive (low melting point polymer) is sprayed onto the first nanofiber layer.
- the adhesive in the form and region of the specific region and the specific portion of the first nanofibrous layer and the second nanofiber layer (Low melting point polymer) is injected.
- the adhesive (low melting polymer) units 10b and 10d are anisotropically used liquid units 10a and 10c.
- the nozzle block 11a is provided with a nozzle tube 40 in which a plurality of nozzles 12 are arranged in the longitudinal direction, and each nozzle tube 40 includes a supply pipe (not shown) and It is made to be opened and closed individually by a valve (not shown), each nozzle 12 is a plurality of supply pipes (not shown) branched, each of the supply pipes are made to be opened and closed individually by a valve (not shown)
- the adhesive (low melting point polymer) is sprayed only from the nozzle 12 provided in a partial region in a specific region to form a region and a partial form in a specific region and a specific portion of the first nanofiber layer and the second nanofiber layer.
- Spray adhesive (low melting point polymer) is sprayed only from the nozzle 12 provided in a partial region in a specific region to form a region and a partial form in a specific region and a
- each nozzle pipe (40) arranged in the nozzle block (11a) is connected to the solution main tank (8) filled with an adhesive (low melting point polymer) through a supply pipe and a valve, respectively, each nozzle pipe ( A plurality of nozzles 12 provided in the 40 is connected to the nozzle pipe 40, each of which is addressed to each of the plurality of supply pipes branched and controlled by each valve to control the adhesive (low melting point polymer) in the form of a specific nozzle only area and part ) Is sprayed.
- the adhesive (low melting point polymer) unit (10b, 10d) is made of the same structure as the spinning solution unit (10a, 10c, 10e), the nozzle tube (40) and the nozzle tube (40) of the nozzle block (11a) Nozzle (12) provided in each of the) is individually controlled to control and control the injection position of the adhesive (low melting point polymer) on the first nanofiber layer, the shape and shape of the spraying area of the adhesive (low melting point polymer), etc.
- various adjustments and controls such as spraying sequence of adhesive (low melting point polymer) and polymer spinning solution are possible.
- an adhesive low melting point polymer
- the injected adhesive minimizes interference of the polymer spinning solution electrospun, thereby It can improve performance and quality.
- nozzles 12 are arranged in a partial form at specific edges of each of the nozzle blocks 11a, the nozzles 12 are arranged in the nozzle block 11a.
- the area, shape, and position of) are not limited thereto.
- the valve is provided in each of the supply pipe of the plurality of nozzles 12 arranged in a partial form in a particular region of the nozzle block (11a), the nozzle 12 is provided in a partial form in a specific region by the valve It is also possible for the nozzle to be individually controlled to spray the adhesive (low melting point polymer) to the substrate 15 in a specific region and partial form while forming another shape and shape.
- the front of the unit (10a) located at the top of each unit (10a, 10b, 10c, 10d, 10e) of the electrospinning apparatus 1 is supplied into the unit (10a) and the adhesive (low melting point polymer) and
- a feed roller 3 is provided for supplying the substrate 15 on which nanofibers are alternately sprayed by the electrospinning of the polymer spinning solution, and located at the rear end of each unit 10a, 10b, 10c, 10d, 10e.
- a winding roller 5 for winding the substrate 15 on which the adhesive (low melting point polymer) and the nanofibers are laminated is provided.
- each unit 10a, 10b, 10c, 10d, 10e of the electrospinning apparatus 1 the substrate 15 introduced and fed through the feed roller 3 is transferred to the take-up roller 5 side. It is configured to further include an auxiliary feeder 16 for adjusting the feed rate of the substrate 15 at the same time.
- the electrospinning apparatus 1 is provided with a main control device 7, the main control device is a nozzle block 11 installed in each unit (10a, 10b, 10c, 10d, 10e), auxiliary transport device 16 and the voltage generators 14a, 14b, 14c, 14d, 14e, and at the same time are connected to the thickness measuring device 70, the substrate feed rate adjusting device 30 and the air permeability measuring device 80, which will be described later To control this.
- a laminating apparatus 90 for laminating nanofibers electrospun on the substrate 15 through each unit 10a, 10b, 10c, 10d, 10e of the electrospinning apparatus 1 includes the respective units ( It is provided at the rear of the unit (10e) located at the end of the 10a, 10b, 10c, 10d, 10e, the post-process of the filter electrospun through the electrospinning device (1) by the laminating device (90) Perform.
- the substrate 15 through which the polymer spinning solution is electrospun and the nanofibers are laminated while passing through the units 10a, 10b, 10c, 10d, and 10e of the electrospinning apparatus 1 is a release paper film. It is preferable to spin the polymer spinning solution on the collector 13 without the substrate 15.
- the polymer spinning solution radiated through each unit 10a, 10b, 10c, 10d, 10e of the electrospinning apparatus 1 is the same as described above.
- the polymer used as the adhesive is not particularly limited, but is preferably at least one selected from the group consisting of low melting point polyurethanes, low melting point polyesters and low melting point polyvinylidene fluorides.
- the low melting point polyvinylidene fluoride (PVDF) used in the present invention has a melting point of 80 to 160 ยฐC.
- PVDF polyvinylidene fluoride
- PVDF polyvinylidene fluoride
- comonomer is tetrafluoroethylene (TFE), trifluoroethylene, hexafluoroisobutylene, perfluorobutyl ethylene, perfluoro, in addition to hexafluoropropylene (HFP) or chlorotrifluoroethylene (CTFE).
- TFE tetrafluoroethylene
- HFP hexafluoroisobutylene
- CFE chlorotrifluoroethylene
- Low profile vinyl ether PPVE
- perfluoro ethyl vinyl ether PEVE
- perfluoro methyl vinyl ether PMVE
- perfluoro-2,2-dimethyl-1,3-dioxol PPD
- perfluor Rho-2-methylene-4-methyl-1,3-dioxolane PMD
- HFP hexafluoropropylene
- CTFE chlorotrifluoroethylene
- the melting point of the polymer can be controlled by adjusting the weight average molecular weight due to the characteristics of the polymer.
- the weight average molecular weight of the polyvinylidene fluoride (PVDF) polymer having a melting point of 80 to 160 ยฐ C is 3,000 to 30,000. It is desirable to adjust. If the weight average molecular weight exceeds 30,000, the melting point exceeds 160 ยฐC, if less than 3,000 melting point is less than 80 ยฐC bar efficiency of electrospinning is inferior.
- terephthalic acid isophthalic acid and mixtures thereof as the low melting polyester.
- ethylene glycol may be added as a diol component.
- the low melting point polyurethane uses a mixture of a polymerization degree polyurethane having a softening temperature of 80-100 ยฐ C. and a high polymerization degree polyurethane having a softening temperature of 140 ยฐ C. or higher.
- the low melting point polyvinylidene fluoride, the low melting point polyester, and the low melting point polyurethane can be used alone or in combination of two or more.
- the polymer spinning solution supplied through the nozzle 12 in the units 10a and 10c positioned at the front end of each of the units 10a, 10b, 10c, 10d, and 10e may be a polymer having a synthetic resin material capable of electrospinning.
- the kind of solvent is not limited as long as it can dissolve the polymer, and is the same as described above.
- the overflow device 200 is provided in the electrospinning apparatus 1. That is, each of the units 10a, 10b, 10c, 10d, and 10e of the electrospinning apparatus 1 is intermediate with each of the solution main tank 8, the second transfer pipe 216, and the second transfer control device 218.
- the overflow device 200 which consists of the structure containing the tank 220 and the regeneration tank 230 is provided, respectively.
- each of the units 10a, 10b, 10c, 10d, 10e of the electrospinning apparatus 1 is provided with an overflow device 200, but each of the units (10a, 10b, 10c) , 10d, 10e, any one unit (10a) is provided with an overflow device 200, the remaining unit (10b, 10c, 10d, 10e) is formed in a structure that is integrally connected to the overflow device 200 It is also possible, and the overflow device 200 is applied to the adhesive (low melting point polymer) units 10b, 10d, and 10e that spray the adhesive (low melting point polymer) among the units 10a, 10b, 10c, 10d, and 10e.
- the overflow apparatus 200 may be provided respectively in the spinning solution units 10a and 10c respectively provided or electrospinning the polymer spinning solution.
- the overflow device 200 is provided in any one unit 10b to which an adhesive (low melting point polymer) is injected among the units 10a, 10b, 10c, 10d, and 10e of the electrospinning apparatus 1, One of the units 10d and 10e is integrally connected to the overflow device 200, or a polymer spinning solution is electrospun among the units 10a, 10b, 10c, 10d, and 10e to form nanofibers.
- the overflow device 200 may be provided in one unit 10a that is stacked, and the other unit 10c may be integrally connected to the overflow device 200.
- the solution main tank 8 provided in the heavy adhesive (low melting polymer) unit 10b, 10d, 10e of each unit (10a, 10b, 10c, 10d, 10e) is an adhesive ( The low melting point polymer) stores, and the solution main tank 8 provided in the spinning solution units 10a and 10c stores the polymer spinning solution serving as a raw material of the nanofibers.
- a separate stirring device 211 for preventing separation and coagulation of the adhesive (low melting point polymer) and the polymer spinning solution is provided therein.
- the second transfer pipe 216 includes a pipe (not shown) and valves 212, 213, and 214 connected to the solution main tank 8 or the regeneration tank 230. (Low melting point polymer) or a solution in which the polymer spinning solution is filled is transferred from the main tank 8 or the regeneration tank 230 to the intermediate tank 220 with an adhesive (low melting point polymer) or polymer spinning solution.
- a pipe not shown
- valves 212, 213, and 214 connected to the solution main tank 8 or the regeneration tank 230.
- a solution in which the polymer spinning solution is filled is transferred from the main tank 8 or the regeneration tank 230 to the intermediate tank 220 with an adhesive (low melting point polymer) or polymer spinning solution.
- the second transfer control device 218 controls the transfer operation of the second transfer pipe 216 by controlling the valve (212, 213, 214) of the second transfer pipe 216.
- the valve 212 controls the transfer of the adhesive (low melting point polymer) or polymer spinning solution from the solution main tank (8) filled with adhesive (low melting point polymer) or polymer spinning solution
- the valve 213 controls the transfer of adhesive (low melting point polymer) or polymer spinning solution from the regeneration tank 230 to the intermediate tank 220
- the valve 214 is a solution main tank 8 and the regeneration tank ( The amount of the adhesive (low melting point polymer) or the polymer spinning solution introduced into the intermediate tank 220 is controlled at 230.
- the height is controlled.
- the intermediate tank 220 stores the adhesive (low melting polymer) or the polymer spinning solution supplied from the solution main tank 8 or the regeneration tank 230 filled with the adhesive (low melting polymer) or the polymer spinning solution separately.
- the adhesive (low melting point) is formed by the nozzle block 11a provided in the adhesive (low melting point polymer) units 10a and 10c and the nozzle block 11b provided in the spinning solution units 10a and 10c.
- the second sensor 222 for supplying the polymer and the polymer spinning solution, and for measuring the liquid level of the supplied adhesive (low melting point polymer) and the polymer spinning solution is provided.
- the second sensor 222 is preferably made of a sensor capable of measuring the liquid level of the adhesive (low melting point polymer) or the polymer spinning solution such as an optical sensor or an infrared sensor, but is not limited thereto.
- a supply pipe 240 and a supply control valve 242 for supplying an adhesive (low melting point polymer) or a polymer spinning solution to the nozzle block 11 are respectively provided below the intermediate tank 220.
- the control valve 242 controls the supply operation of the adhesive (low melting point polymer) or the polymer spinning solution through the supply pipe 240.
- the regeneration tank 230 separately stores the adhesive (low melting point polymer) or polymer spinning solution recovered by overflow, and agitating device for preventing separation and solidification of the adhesive (low melting point polymer) or polymer spinning solution ( 231 is provided therein.
- the first sensor 232 is preferably made of a sensor capable of measuring the liquid level of the adhesive (low melting point polymer) or the polymer spinning solution such as an optical sensor or an infrared sensor, but is not limited thereto.
- the adhesive (low melting point polymer) or the polymer spinning solution overflowed from the nozzle block 11 is separately recovered through the solution recovery path 250 provided at the lower part of the nozzle block 11, and the solution recovery is performed.
- the path 250 recovers the polymer spinning solution in the regeneration tank 230 through the first transfer pipe 251.
- the first transfer pipe 251 is configured to include a pipe (not shown) and a pump (not shown) connected to the regeneration tank 230, the adhesive (low melting point polymer) and the power of the pump and The polymer spinning solution is transferred from the solution recovery path 250 to the regeneration tank 230.
- the regeneration tank 230 is provided with at least one.
- the first sensor 232 and the valve 233 are provided in plural numbers. It is desirable to be.
- the regeneration tank 230 when the regeneration tank 230 is provided with two, the number of valves 233 located above the regeneration tank 230 is also provided in the corresponding number, thereby the first transfer control device (not shown) The adhesive (low-melting polymer) or by controlling the two or more valves 233 located on the upper side in accordance with the liquid level of the first sensor 232 provided in the regeneration tank 230 or
- the electrospinning apparatus 1 is an auxiliary transport device 16, a moving speed adjusting device 30, a temperature control device 60, a thickness measuring device 70, air permeability measuring device 80, VOC recycling device ( 300, etc., wherein the auxiliary feeder, moving speed adjusting device, temperature adjusting device, thickness measuring device, air permeability measuring device, and VOC recycling device are the same as described above.
- the case 18 which comprises each unit of the said electrospinning apparatus 1 is also the same as that mentioned above.
- the first spinning solution is supplied to the spinning solution main tank 8 connected to the first unit 10a of the electrospinning apparatus, and the second spinning solution is connected to the second unit 10b of the electrospinning apparatus.
- a plurality of nozzle block 11 of the nozzle block 11 is supplied to the tank (8), and the first and second spinning liquid supplied to the spinning solution main tank (8) is provided with a high voltage through a metering pump (not shown).
- the nozzle 12 is continuously metered in.
- the first and second spinning solutions supplied from the nozzles 12 are electrospun and focused on the collector 13 subjected to the high voltage through the nozzles 12, and the first nanofibrous layer and the second spinning solution are concentrated.
- the nanofiber layer is laminated.
- the nanofibers stacked in the units 10a, 10b, and 10c of the electrospinning apparatus 1 are rotated by the feed roller 3 and the feed roller 3 which are operated by driving of a motor (not shown).
- the first nanofiber layer and the second nanofiber layer on the collector 13 are transferred from the first unit 10a to the second unit 10b by the rotation of the auxiliary feeder 16 driven by The nanofiber layer is successively electrospun and laminated.
- the first nanoparticles in the first unit 10a are changed by changing the spinning conditions for each unit 10a, 10b, 10c of the electrospinning apparatus.
- the fibrous layer is laminated and the second nanofibrous layer is continuously laminated in the second unit 10b.
- the voltage generator 14a which is installed in the first unit 10a of the electrospinning apparatus 1 and supplies voltage to the first unit 10a, provides a low radiation voltage and collects the first nanofiber layer as the collector 13. And a voltage generator 14b installed in the second unit 10b to supply a voltage to the second unit 10b to give a high radiation voltage so that the second nanofiber layer is formed on the first nanofiber layer.
- the radiation voltage applied by each of the voltage generators 14a, 14b, and 14c is 1 kV or more, preferably 15 kV or more, and the voltage applied by the voltage generator 14a of the first unit 10a is the second unit ( It is characterized by being lower than the voltage applied by the voltage generator 14b of 10b), but is not limited thereto.
- the voltage of the first unit 10a of the electrospinning apparatus 1 is lowered to stack the first nanofiber layer on the collector, and the voltage of the second unit 10b is applied to the second nanofiber layer.
- the filter is manufactured by stacking the particles.
- the first nanofiber layer is spun and stacked in the first unit 10a and the second nanofiber layer is spun in the second unit 10b by varying the intensity of the voltage.
- the number of units of the electrospinning apparatus 1 is composed of three or more, and the voltage is different for each unit so that at least three first nanofiber layers or second nanofiber layers having different fiber diameters are arranged on the collector 13. It will also be possible to produce laminated filters.
- the first polymer solution is electrospun on the collector 13 in the first unit 10a to form a first nanofiber layer, and in the second unit 10b, a second nanofiber layer is formed on the first nanofiber layer.
- the polymer solution is electrospun and the second nanofibrous layer is laminated, it is possible to manufacture the filter of the present invention through a process of heat fusion.
- the first polymer solution used in accordance with a suitable embodiment of the present invention is characterized in that the one selected from the group consisting of polyethersulfone, polyacrylonitrile, polyvinyl alcohol, polyamide and hydrophilic polyurethane,
- the second polymer solution is one selected from the group consisting of polyvinylidene fluoride, low melting polyester and hydrophobic polyurethane.
- the first polymer solution used according to another suitable embodiment of the present invention is a heat resistant polymer
- the second polymer solution is polyacrylonitrile, polyvinyl alcohol, polyamide, hydrophilic polyurethane, polyvinylidene fluoride , Low melting point polyester and hydrophobic polyurethane is characterized in that one selected from the group consisting of.
- a low-melting polymer solution was prepared by dissolving a low-polymerization polyurethane having a softening temperature of 80-100 ยฐ C. in a 15% by weight solvent of DMAc (N, N-dimethylaceticamide) to prepare a low melting polymer solution and a low melting polymer unit (10a, 10c) of an electrospinning apparatus.
- DMAc N, N-dimethylaceticamide
- a low melting polymer unit (10a, 10c) of an electrospinning apparatus was put in the main tank.
- polyacrylonitrile having a molecular weight of 157,000 was dissolved in DMF
- polyvinylidene fluoride having a weight average molecular weight of 50,000 was dissolved in dimethylacetamide (N, N-Dimethylacetamide, DMAc) to prepare respective spinning solutions.
- dimethylacetamide N, N-Dimethylacetamide, DMAc
- the distance between the electrode and the collector was electrospun at 40 cm, an applied voltage of 25 kV, and 70 ยฐ C. to form an adhesive layer having a basis weight of 0.1 g / m 2 on the cellulose substrate, and then the electrode in the spinning solution unit 10b.
- the first nanofibrous layer (polyethersulfone) having a basis weight of 0.5 g / m 2 was formed by electrospinning at a distance of 40 cm, an applied voltage of 25 kV, and 70 ยฐ C. between the collector and the collector.
- Another adhesive layer was formed on the first nanofibrous layer under the same electrospinning condition through the low melting polymer unit 10c, and the distance between the electrode and the collector was 40 cm from the spinning solution unit 10d and the applied voltage was 25 kV, 70 over the adhesive layer. Electrospinning at ยฐC was laminated to form a second nanofiber layer having a basis weight of 0.5g / m 2 .
- the polyacrylonitrile was dissolved in DMF, and the low melting polyester was dissolved in dimethylacetamide (N, N-Dimethylacetamide, DMAc) to prepare each spinning solution, which was connected to the spinning solution unit (10b, 10d). It carried out similarly to Example 1 except having added to the tank.
- Polyacrylonitrile was dissolved in DMF, and hydrophobic polyurethane was dissolved in dimethylacetamide (N, N-Dimethylacetamide, DMAc) to prepare respective spinning solutions, and the main tanks connected to the spinning solution units 10b and 10d. It carried out similarly to Example 1 except having added to.
- a low-melting polymer solution was prepared by dissolving a low-polymerization polyurethane having a softening temperature of 80 to 100 ยฐ C. in a DMAc (N, N-dimethylaceticamide) solvent to prepare a low-melting polymer solution.
- a DMAc N, N-dimethylaceticamide
- polyvinyl alcohol and polyvinylidene fluoride having a weight average molecular weight of 50,000 were dissolved in dimethylacetamide (N, N-Dimethylacetamide, DMAc) to prepare respective spinning solutions, and the spinning solution units (10b, 10d) and The main tank was connected.
- the distance between the electrode and the collector was electrospun at 40 cm, an applied voltage of 25 kV, and 70 ยฐ C. to form an adhesive layer having a basis weight of 0.1 g / m 2 on the cellulose substrate, and then the electrode in the spinning solution unit 10b.
- the first nanofibrous layer (polyethersulfone) having a basis weight of 0.5 g / m 2 was formed by electrospinning at a distance of 40 cm, an applied voltage of 20 kV, and 70 ยฐ C. between the collector and the collector.
- Another adhesive layer was formed on the first nanofiber layer under the same electrospinning condition through the low melting point polymer unit 10c, and the distance between the electrode and the collector was 40 cm from the spinning solution unit 10d on the adhesive layer, and the applied voltage was 20 kV, 70. Electrospinning was carried out at โ โ to form a second nanofiber layer (polyvinylidene fluoride) having a basis weight of 0.5 g / m 2 .
- Polyvinyl alcohol and low-melting polyester were dissolved in dimethylacetamide (N, N-Dimethylacetamide, DMAc) to prepare respective spinning solutions, except that they were put in main tanks connected to spinning solution units (10b, 10d). And the same process as in Example 4.
- Polyvinyl alcohol and hydrophobic polyurethane were dissolved in dimethylacetamide (N, N-Dimethylacetamide, DMAc) to prepare respective spinning solutions, except that they were added to the main tank connected to the spinning solution units 10b and 10d.
- DMAc dimethylacetamide
- a low-melting polymer solution was prepared by dissolving a low-polymerization polyurethane having a softening temperature of 80 to 100 ยฐ C. in a DMAc (N, N-dimethylaceticamide) solvent to prepare a low-melting polymer solution.
- a DMAc N, N-dimethylaceticamide
- a low-melting polymer solution was put in the main tank.
- polyamic acid and hydrophilic polyurethane having a weight average molecular weight of 100,000 in dimethylacetamide (N, N-Dimethylacetamide, DMAc) to prepare respective spinning solutions, the main tank connected to the spinning solution units (10b, 10d) Was put in.
- the distance between the electrode and the collector was electrospun at 40 cm, an applied voltage of 20 kV, and 70 ยฐ C. to form an adhesive layer having a basis weight of 0.1 g / m 2 on the cellulose substrate, and then to the electrode in the spinning solution unit 10b.
- the distance between the collectors was electrospun at 40 cm, an applied voltage of 25 kV, and 70 ยฐ C. to form a first nanofiber layer (polyamic acid) having a basis weight of 0.5 g / m 2.
- Another adhesive layer was formed under the same electrospinning condition through the low melting polymer unit 10c over the first nanofiber layer, and the distance between the electrode and the collector from the spinning solution unit 10d was 40 cm and the applied voltage was 20 kV, 70 over the adhesive layer. Electrospinning was carried out at ยฐC to laminate a second nanofiber layer (hydrophilic polyurethane) having a basis weight of 0.5g / m2.
- Each spinning solution was dissolved by dissolving polyamic acid and polyvinyl alcohol having a weight average molecular weight of 100,000 in dimethylacetamide (N, N-Dimethylacetamide, DMAc), and then, in the main tank connected to the spinning solution unit (10b, 10d). It carried out similarly to Example 7 except having added.
- a polyamic acid having a weight average molecular weight of 100,000 and a polyacrylonitrile having a weight average molecular weight of 157,000 were dissolved in dimethylacetamide (N, N-dimethylacetamide, DMAc) and dimethylformamide (DMF), respectively, to prepare respective spinning solutions.
- DMAc dimethylacetamide
- DMF dimethylformamide
- a low-melting polymer solution was prepared by dissolving a low-polymerization polyurethane having a softening temperature of 80-100 ยฐ C. in a 15% by weight solvent of DMAc (N, N-dimethylaceticamide) to prepare a low melting polymer solution and a low melting polymer unit (10a, 10c) of an electrospinning apparatus.
- DMAc N, N-dimethylaceticamide
- the polyamic acid and hydrophobic polyurethane having a weight average molecular weight of 100,000 were dissolved in dimethylacetamide (N, N-Dimethylacetamide, DMAc) to prepare respective spinning solutions, and the main tanks connected to the spinning solution units 10b and 10d. Was put in.
- the distance between the electrode and the collector was electrospun at 40 cm, an applied voltage of 20 kV, and 70 ยฐ C. to form an adhesive layer having a basis weight of 0.1 g / m 2 on the cellulose substrate, and then to the electrode in the spinning solution unit 10b.
- the distance between the collectors was electrospun at 40 cm, an applied voltage of 25 kV, and 70 ยฐ C. to form a first nanofiber layer (polyamic acid) having a basis weight of 0.5 g / m 2.
- Another adhesive layer was formed under the same electrospinning condition through the low melting polymer unit 10c over the first nanofiber layer, and the distance between the electrode and the collector from the spinning solution unit 10d was 40 cm and the applied voltage was 20 kV, 70 over the adhesive layer. Electrospinning was carried out at โ โ to form a second nanofiber layer (hydrophobic polyurethane) having a basis weight of 0.5 g / m 2.
- Polyamic acid having a weight average molecular weight of 100,000 and polyvinylidene fluoride having a weight average molecular weight of 50,000 were dissolved in dimethylacetamide (N, N-Dimethylacetamide, DMAc) to prepare respective spinning solutions, and the spinning solution unit (10b). , 10d) was carried out in the same manner as in Example 10 except that the main tank connected to.
- dimethylacetamide N, N-Dimethylacetamide, DMAc
- Each spinning solution was prepared by dissolving a polyamic acid having a weight average molecular weight of 100,000 and a low melting point polyester having a melting point of 125 ยฐ C. in (N, N-Dimethylacetamide, DMAc), and a main solution connected to the spinning solution units 10b and 10d. It carried out similarly to Example 10 except having added to the tank.
- a low-melting polymer solution was prepared by dissolving a low-polymerization polyurethane having a softening temperature of 80-100 ยฐ C. in a 15% by weight solvent of DMAc (N, N-dimethylaceticamide) to prepare a low-melting polymer solution. 10e) to the main tank.
- DMAc N, N-dimethylaceticamide
- polyacrylonitrile having a weight average molecular weight of 157,000 was dissolved in DMF
- polyamic acid and hydrophilic polyurethane having a weight average molecular weight of 100,000 were dissolved in the same solvent, dimethylacetamide (N, N-Dimethylacetamide, DMAc), respectively.
- a working solution was prepared and put in a main tank connected to the spinning solution units 10b, 10d, and 10f.
- the distance between the electrode and the collector was electrospun at 40 cm, an applied voltage of 25 kV, and 70 ยฐ C. to form an adhesive layer having a basis weight of 0.1 g / m 2 on the cellulose substrate.
- the distance between the collectors was electrospun at 40 cm, an applied voltage of 20 kV, and 70 ยฐ C. to form a first nanofiber layer (polyacrylonitrile) having a basis weight of 0.5 g / m 2.
- a second adhesive layer was formed on the first nanofiber layer through the low melting polymer unit 10c under the same electrospinning conditions, and the distance between the electrode and the collector was 40 cm from the spinning solution unit 10d on the second adhesive layer and the applied voltage was 20 kV.
- the second nanofiber layer (polyamic acid) having a basis weight of 0.5 g / m 2 was laminated by electrospinning at 70 DEG C. The distance between the electrode and the collector was again passed through the low melting polymer unit 10e and the spinning solution unit 10f. Was electrospun at 40 cm, an applied voltage of 20 kV, and 70 ยฐ C. to form a third adhesive layer and a third nanofiber layer (hydrophilic polyurethane).
- Polyamide and polyvinyl alcohol were selected as hydrophilic polymers and dissolved in dimethylacetamide (N, N-Dimethylacetamide, DMAc) to prepare respective spinning solutions, which were added to the main tank connected to the spinning solution units (10b, 10f).
- dimethylacetamide N, N-Dimethylacetamide, DMAc
- the same procedure as in Example 13 was carried out except for the addition.
- Polyethersulfone was selected as the heat resistant polymer and dissolved in (N, N-Dimethylacetamide, DMAc), and the same procedure as in Example 13 was carried out except that the polyether sulfone was added to the main tank connected to the spinning solution unit 10d.
- a low-melting polymer solution was prepared by dissolving a low-polymerization polyurethane having a softening temperature of 80-100 ยฐ C. in a 15% by weight solvent of DMAc (N, N-dimethylaceticamide) to prepare a low-melting polymer solution. 10e) to the main tank.
- a hydrophilic polyurethane, a polyamic acid having a weight average molecular weight of 100,000, and a polyvinylidene fluoride having a molecular weight of 50,000 were dissolved in the same solvent, dimethylacetamide (N, N-Dimethylacetamide, DMAc), respectively, to prepare a spinning solution. It was put in the main tank connected with the used liquid units 10b, 10d, and 10f.
- the distance between the electrode and the collector was electrospun at 40 cm, an applied voltage of 20 kV, and 70 ยฐ C. to form an adhesive layer having a basis weight of 0.1 g / m 2 on the cellulose substrate, and then to the electrode in the spinning solution unit 10b.
- the distance between the collectors was electrospun at 40 cm, an applied voltage of 25 kV, and 70 ยฐ C. to form a first nanofiber layer (hydrophilic polyurethane) having a basis weight of 0.5 g / m 2.
- a second adhesive layer was formed on the first nanofiber layer through the low melting polymer unit 10c under the same electrospinning conditions, and the distance between the electrode and the collector was 40 cm from the spinning solution unit 10d on the second adhesive layer and the applied voltage was 20 kV.
- the second nanofiber layer (polyamic acid) having a basis weight of 0.5 g / m 2 was laminated by electrospinning at 70 DEG C. The distance between the electrode and the collector was again passed through the low melting polymer unit 10e and the spinning solution unit 10f. Was electrospun at 40 cm, applied voltage 20 kV, and 70 ยฐ C. to form a third adhesive layer and a third nanofiber layer (polyvinylidene fluoride).
- Polyethersulfone was selected as the heat resistant polymer and dissolved in (N, N-Dimethylacetamide, DMAc), and the same procedure as in Example 16 was carried out except that the polyether sulfone was added to the main tank connected to the spinning solution unit 10d.
- a low-melting polymer solution was prepared by dissolving a low-polymerization polyurethane having a softening temperature of 80-100 ยฐ C. in a 15% by weight solvent of DMAc (N, N-dimethylaceticamide) to prepare a low-melting polymer solution. 10e) to the main tank.
- a hydrophobic polyurethane, a polyamic acid having a weight average molecular weight of 100,000, and a polyvinylidene fluoride having a molecular weight of 50,000 were dissolved in the same solvent, dimethylacetamide (N, N-Dimethylacetamide, DMAc), respectively, to prepare a spinning solution. It was put in the main tank connected with the used liquid units 10b, 10d, and 10f.
- the distance between the electrode and the collector was electrospun at 40 cm, an applied voltage of 20 kV, and 70 ยฐ C. to form an adhesive layer having a basis weight of 0.1 g / m 2 on the cellulose substrate, and then to the electrode in the spinning solution unit 10b.
- the distance between the collectors was electrospun at 40 cm, an applied voltage of 25 kV, and 70 ยฐ C. to form a first nanofiber layer (hydrophobic polyurethane) having a basis weight of 0.5 g / m 2.
- a second adhesive layer was formed on the first nanofiber layer through the low melting polymer unit 10c under the same electrospinning conditions, and the distance between the electrode and the collector was 40 cm from the spinning solution unit 10d on the second adhesive layer and the applied voltage was 20 kV.
- the second nanofiber layer (polyamic acid) having a basis weight of 0.5 g / m 2 was laminated by electrospinning at 70 DEG C. The distance between the electrode and the collector was again passed through the low melting polymer unit 10e and the spinning solution unit 10f. Was electrospun at 40 cm, applied voltage 20 kV, and 70 ยฐ C. to form a third adhesive layer and a third nanofiber layer (polyvinylidene fluoride).
- polyvinylidene fluoride having a molecular weight of 50,000 and polyester having a melting point of 120 ยฐ C. were selected and dissolved in the same solvent, dimethylacetamide (N, N-Dimethylacetamide, DMAc), to prepare respective spinning solutions.
- dimethylacetamide N, N-Dimethylacetamide, DMAc
- Polyethersulfone was selected as the heat resistant polymer and dissolved in (N, N-Dimethylacetamide, DMAc), and the same procedure as in Example 19 was carried out except that the polyether sulfone was added to the main tank connected to the spinning solution unit 10d.
- a low-melting polymer solution was prepared by dissolving a low-polymerization polyurethane having a softening temperature of 80-100 ยฐ C. in a 15% by weight solvent of DMAc (N, N-dimethylaceticamide) to prepare a low-melting polymer solution. 10e) to the main tank.
- DMAc dimethylacetamide
- a polyvinylidene fluoride having a weight average molecular weight of 50,000 was dissolved in dimethylacetamide (DMAc), respectively, to prepare a spinning solution, which was then added to the main tank connected to the room use liquid units (10b, 10d, and 10f). Input.
- the distance between the electrode and the collector was electrospun at 40 cm, an applied voltage of 20 kV, and 70 ยฐ C. to form an adhesive layer having a basis weight of 0.1 g / m 2 on the substrate, and then the electrode and the electrode in the spinning solution unit 10 b.
- the distance between the collectors was electrospun at 40 cm, an applied voltage of 15 kV, and 70 ยฐ C. to form a first polyvinylidene fluoride nanofibrous layer having a basis weight of 0.5 g / m 2 and a diameter of 250 nm.
- a second adhesive layer was formed on the first polyvinylidene fluoride nanofiber layer through the low melting point polymer unit 10c under the same electrospinning conditions, and a distance between the electrode and the collector from the spinning solution unit 10d was placed on the second adhesive layer. Electrospinning was carried out at 40 cm, an applied voltage of 17.5 kV, and 70 ยฐ C. to form a second polyvinylidene fluoride nanofibrous layer having a basis weight of 0.5 g / m 2 and a diameter of 170 nm.
- Example 22 The same procedure as in Example 22 was carried out except that the applied voltage during the electrospinning of the spinning solution units 10b, 10d, and 10f was changed to 17 kV, 20 kV, and 25 kV, respectively. As a result, it was found that the fiber diameter of the first polyvinylidene fluoride nanofibers was 170 nm, the fiber diameter of the second polyvinylidene fluoride nanofibers was 130 nm, and the fiber diameter of the third polyvinylidene fluoride nanofibers was 100 nm. .
- a low-melting polymer solution was prepared by dissolving a low-polymerization polyurethane having a softening temperature of 80 to 100 ยฐ C. in a DMAc (N, N-dimethylaceticamide) solvent to prepare a low-melting polymer solution.
- a spinning solution prepared by dissolving nylon 6 in formic acid and a spinning solution in which polyvinylidene fluoride having a weight average molecular weight of 50,000 was dissolved in dimethylacetamide (N, N-Dimethylacetamide, DMAc), was a spinning solution unit (10b, 10d). Injected into a tank connected to.
- the distance between the electrode and the collector was electrospun at 40 cm, an applied voltage of 20 kV, and 70 ยฐ C. to form an adhesive layer having a basis weight of 0.1 g / m 2 on the substrate, and then the electrode and the electrode in the spinning solution unit 10 b.
- the distance between the collectors was 40 cm, an applied voltage of 20 kV, and 70 ยฐ C. to electrospin to form a stack of nylon nanofiber layers having a basis weight of 0.5 g / m 2 and a diameter of 130 nm.
- Example 24 The same procedure as in Example 24 was carried out except that the applied voltage during the electrospinning of the spinning solution units 10b and 10d was changed to 17 kV and 25 kV, respectively. As a result, it was found that the fiber diameter of the nylon 6 nanofibers was 150 nm and that of the polyvinylidene fluoride nanofibers was 100 nm.
- a low-melting polymer solution was prepared by dissolving a low-polymerization polyurethane having a softening temperature of 80 to 100 ยฐ C. in a DMAc (N, N-dimethylaceticamide) solvent to prepare a low-melting polymer solution.
- a spinning solution in which polyvinylidene fluoride having a weight average molecular weight of 50,000 was dissolved in dimethylacetamide (N, N-Dimethylacetamide, DMAc) was injected into a tank connected to the spinning solution units 10b and 10d.
- the distance between the electrode and the collector was electrospun at 40 cm, an applied voltage of 20 kV, and 70 ยฐ C. to form an adhesive layer having a basis weight of 0.1 g / m 2 on the substrate, and then the electrode and the electrode in the spinning solution unit 10 b.
- the distance between the collectors was electrospun at 40 cm, an applied voltage of 25 kV, and 70 ยฐ C. to form a polyvinylidene fluoride nanofibrous layer having a basis weight of 0.5 g / m 2 and a diameter of 130 nm.
- a polyvinylidene fluoride nanofiber layer having a basis weight of 0.5 g / m 2 and a diameter of 100 nm was laminated as a result of electrospinning at an applied voltage of 20 kV under the same electrospinning conditions.
- Example 26 The same procedure as in Example 26 was carried out except that the applied voltage during the electrospinning of the spinning solution units 10b and 10d was changed to 17 kV and 25 kV, respectively. As a result, polyvinylidene fluoride nanofiber layers having a diameter of 150 nm and 100 nm, respectively, could be laminated.
- the low-polymerization polyurethane was dissolved in DMAc (N, N-dimethylaceticamide) solvent to 25% by weight to prepare a low-melting polymer solution, and was put in the main tanks of the low-melting polymer unit (10a, 10c) of the electrospinning apparatus.
- a spinning solution in which polyurethane and polyvinylidene fluoride having a weight average molecular weight of 50,000 was dissolved in the same solvent, dimethylacetamide (N, N-Dimethylacetamide, DMAc), was injected into a tank connected to the spinning solution units 10b and 10d. .
- the distance between the electrode and the collector was electrospun at 40 cm, an applied voltage of 20 kV, and 70 ยฐ C. to form an adhesive layer having a basis weight of 0.1 g / m 2 on the substrate, and then the electrode and the electrode in the spinning solution unit 10 b.
- the distance between the collectors was electrospun at 40 cm, applied voltage 25 kV, and 70 ยฐ C. to form a polyurethane nanofiber layer having a basis weight of 0.5 g / m 2 .
- a polyvinylidene fluoride nanofibrous layer having a basis weight of 0.5 g / m 2 was formed as a result of electrospinning at an applied voltage of 20 kV under the same electrospinning conditions.
- the low-polymerization polyurethane was dissolved in DMAc (N, N-dimethylaceticamide) solvent to 25% by weight to prepare a low-melting polymer solution, and was put in the main tanks of the low-melting polymer unit (10a, 10c) of the electrospinning apparatus. Subsequently, polyvinylidene fluoride having a weight average molecular weight (Mw) of 50,000 was dissolved in dimethylacetamide (N, N-Dimethylacetamide, DMAc) to prepare a spinning solution, which was added to the main tank of the spinning solution unit (10b, 10d). Input.
- DMAc N, N-dimethylaceticamide
- the distance between the electrode and the collector was 40 cm
- the applied voltage was 20 kV
- the upper and lower parts of the fabric including the substrate and the first polyvinylidene fluoride nanofiber nonwoven fabric laminated thereon are rotated to be reversed by 180 ยฐ, and then transferred to the low melting polymer unit 10c.
- the low-polymerization polyurethane was dissolved in DMAc (N, N-dimethylaceticamide) solvent to 25% by weight to prepare a low-melting polymer solution, and was put in the main tanks of the low-melting polymer unit (10a, 10c) of the electrospinning apparatus. Then, nylon 6 was dissolved in formic acid and poured into the main tank of the spinning solution unit 10b, and polyvinylidene fluoride having a weight average molecular weight (Mw) of 50,000 was added to dimethylacetamide (N, N-Dimethylacetamide, DMAc). It was dissolved to prepare a spinning solution, which was put into the main tank of the spinning solution unit 10d.
- DMAc N, N-dimethylaceticamide
- the distance between the electrode and the collector was 40 cm
- the applied voltage was 20 kV
- the upper and lower portions of the substrate including the first polyvinylidene fluoride nanofiber nonwoven fabric laminated to the substrate and laminated thereon are rotated to be reversed by 180 ยฐ, and then transferred to the low melting polymer unit 10c.
- Electrospinning was performed under the same conditions as 10a, and again, the spinning solution unit 10d was electrospun at a distance of 40 cm, an applied voltage of 25 kV, and 70 ยฐ C. to give a basis weight of 0.5 g / m 2 . Lamination was formed.
- the low-polymerization polyurethane was dissolved in DMAc (N, N-dimethylaceticamide) solvent to 25% by weight to prepare a low-melting polymer solution, and was put in the main tanks of the low-melting polymer unit (10a, 10c) of the electrospinning apparatus. Subsequently, polyvinylidene fluoride having a weight average molecular weight (Mw) of 50,000 was dissolved in dimethylacetamide (N, N-Dimethylacetamide, DMAc) to prepare a spinning solution, which was poured into the main tank of the spinning solution unit 10b. .
- DMAc N, N-dimethylaceticamide
- the distance between the electrode and the collector was 40 cm
- the applied voltage was 20 kV
- a nanofiber filter was manufactured by bonding the polyvinylidene fluoride nanofiber layer and the second substrate.
- Cellulose substrates were used as filter media.
- the polyvinylidene fluoride was electrospun on a cellulose substrate to form a polyvinylidene fluoride nanofiber nonwoven fabric to prepare a filter.
- DOP test method was used to measure the efficiency of the prepared nanofiber filter.
- DOP test method is TSI Incorporated's TSI 3160's automated filter analyzer (AFT) to measure dioctylphthalate (DOP) efficiency, which measures the air permeability, filter efficiency and differential pressure of filter media materials. Can be.
- AFT automated filter analyzer
- the automated analyzer is a device that automatically measures the air velocity, DOP filtration efficiency, air permeability (breathability), etc. by making DOP particles of desired size and passing them on the filter sheet, which is very important for high efficiency filters.
- DOP% efficiency is defined as:
- Example 1 NO. 0.35 โ m DOP Filtration Efficiency (%)
- Example 2 90
- Example 3 88
- Example 4 90
- Example 5 93
- Example 6 92
- Example 7 84
- Example 8 86
- Example 9 88
- Example 10 84
- Example 11 86
- Example 12 88
- Example 13 88
- Example 14 84
- Example 15 92
- Example 16 85
- Example 17 82
- Example 18 88
- Example 23 Example 23
- Example 24 88
- Example 25 92
- Example 26 90
- Example 27 92
- Example 28 85
- Example 29 80
- Example 30 84
- Example 31 Comparative Example 1 55
- the filter including the nanofiber layer prepared through the embodiment of the present invention has superior filtration efficiency than the comparative example.
- the pressure drop (Pressure drop) of the prepared nanofiber nonwoven filter was measured with ASHRAE 52.1 according to a flow rate of 50 โ g / m 3 , and thus the filter life was measured.
- Table 2 shows the data comparing Examples 1 to 3 and Comparative Example 1.
- Example 1 4.2 6.6 Example 2 3.8 6.8 Example 3 4.0 7.2 Example 4 4.5 6.4 Example 5 4.3 6.5 Example 6 4.2 6.5 Example 7 4.2 6.2 Example 8 4.0 6.1 Example 9 3.8 6.5 Example 10 4.2 6.2 Example 11 4.0 6.1 Example 12 3.8 6.5 Example 13 4.8 5.4 Example 14 4.2 5.6 Example 15 4.3 6.0 Example 16 4.4 5.0 Example 17 3.8 5.2 Example 18 3.9 5.8 Example 19 4.8 5.4 Example 20 4.2 5.6 Example 21 4.3 6.0 Example 22 4.7 5.2 Example 23 4.5 5.4 Example 24 4.4 5.0 Example 25 4.2 5.2 Example 26 4.2 5.4 Example 27 4.0 5.8 Example 28 3.8 5.0 Example 29 3.8 5.0 Example 30 3.4 6.25 Example 31 4.5 6.2 Comparative Example 1 7.6 4.4
- the filter produced through the embodiment of the present invention has a lower pressure drop than the comparative example, less pressure loss and longer filter life resulting in superior durability.
- the filter produced according to Examples 1 to 31 did not occur in the filter prepared in Examples 1 to 31, but prepared by Comparative Example 2 Filter produced desorption of the nanofiber nonwoven fabric.
- the nanofiber filter in which the adhesive layer is formed by electrospinning the nanofibrous layer electrospun with the heat-resistant polymer and the hydrophobic polymer solution on the substrate as in the present invention does not easily detach between the substrate, the nanofiber layer, and the nanofiber layer. It can be seen that.
- the temperature of the main tank 8 is controlled by the temperature control device to 65 ยฐ C. to maintain the viscosity at 1000 cps.
- the electrospinning was carried out in the same manner as in Example 32 except that it was raised to.
- the temperature of the main storage tank is raised to 80 ยฐ C. by a thermostat to maintain the viscosity at 1000 cps.
- the electrospinning was performed in the same manner as in Example 32 except that the test was carried out.
- the temperature of the main storage tank is raised to 95 ยฐ C. by the thermostat to maintain the viscosity at 1000 cps. Except for the electrospinning was carried out in the same manner as in Example 32.
- the heat-resistant polymer 20 wt% of the heat-resistant polymer was dissolved using 80 wt% of N-N-dimethylacetamide (DMAc) solvent to prepare a spinning solution having a concentration of 10% and a viscosity of 1000 cps, which was prepared in the main tank (8). Thereafter, the spinning solution was moved from the main tank 8 to the nozzle block, and the distance between the nozzle block and the collector was 40 cm and the electrospinning voltage was 25 kV. After the spinning process, the solids, which could not be spun and overflowed, were returned to the main storage tank, which is one of the storage tanks, and the concentration of the spinning solution in the main tank was changed to 15%. Accordingly, the viscosity was changed to 2000 cps. Thereafter, the temperature of the main tank was raised to 70 ยฐ C. to reduce the viscosity to 1000 cps by a sensor of a thermostat, followed by electrospinning to obtain nanofibers.
- DMAc N-N-
- the temperature of the main tank 8 is controlled by the temperature control device to 65 ยฐ C. to maintain the viscosity at 1000 cps.
- the electrospinning was carried out in the same manner as in Example 36 except that it was raised to.
- the temperature of the main storage tank is raised to 80 ยฐ C. by a thermostat to maintain the viscosity at 1000 cps. Except for making the electrospinning was carried out in the same manner as in Example 36.
- the temperature of the main storage tank is raised to 95 ยฐ C. by the thermostat to maintain the viscosity at 1000 cps. Except for the electrospinning was carried out in the same manner as in Example 36.
- a polyamic acid having a weight average molecular weight of 100,000 was dissolved using 80% by weight of a NN-dimethylacetamide (DMAc) solvent to prepare a spinning solution having a concentration of 10% and a viscosity of 1000 cps, and was provided in the main tank (8). . Thereafter, the spinning solution was moved from the main tank 8 to the nozzle block, and the distance between the nozzle block and the collector was 40 cm and the electrospinning voltage was 25 kV. After the spinning process, the solids, which could not be spun and overflowed, were returned to the main storage tank, which is one of the storage tanks, and the concentration of the spinning solution in the main tank was changed to 15%.
- DMAc NN-dimethylacetamide
- the viscosity was changed to 2000 cps. Thereafter, the temperature of the main tank was raised to 70 ยฐ C. in order to lower the viscosity to 1000 cps by a sensor of a thermostat, followed by electrospinning to obtain nanofibers.
- the temperature of the main tank 8 is controlled by the temperature control device to 65 ยฐ C. to maintain the viscosity at 1000 cps.
- the electrospinning was carried out in the same manner as in Example 40 except for raising to.
- the temperature of the main storage tank is raised to 80 ยฐ C. by a thermostat to maintain the viscosity at 1000 cps. Except for the electrospinning was carried out in the same manner as in Example 40.
- 20% by weight of the heat resistant polymer was dissolved using 80% by weight of a solvent of N-N-dimethylacetamide (DMAc) to prepare a spinning solution having a concentration of 10% and a viscosity of 1000 cps. Thereafter, the spinning solution was moved from the main storage tank to the nozzle block, and the distance between the nozzle block and the collector was 40 cm and the electrospinning voltage was 25 kV. After the spinning process, the solids that could not be spun and overflowed were returned to the main storage tank, and the concentration of the spinning solution in the main storage tank was changed to 20%, and DMAc was added to maintain the concentration at 10%. And THF as a diluent was added and electrospinning was carried out.
- DMAc N-N-dimethylacetamide
- a polyamic acid having a weight average molecular weight of 100,000 was dissolved using 80% by weight of a solvent of N-N-dimethylacetamide (DMAc) to prepare a spinning solution having a concentration of 10% and a viscosity of 1000 cps. Thereafter, the spinning solution was moved from the main storage tank to the nozzle block, and the distance between the nozzle block and the collector was 40 cm and the electrospinning voltage was 25 kV. After the spinning process, the solids that could not be spun and overflowed were returned to the main storage tank, and the concentration of the spinning solution in the main storage tank was changed to 20%, and DMAc was added to maintain the concentration at 10%. And THF as a diluent was added and electrospinning was performed.
- DMAc N-N-dimethylacetamide
- Example 32 15% Schedule (1,000 cps) 20
- Example 33 20% Schedule (1,000 cps) 25
- Example 34 25% Schedule (1,000 cps) 30
- Example 35 30% Schedule (1,000 cps) 35
- Example 36 15% Schedule (1,000 cps) 20
- Example 37 20% Schedule (1,000 cps) 25
- Example 38 25% Schedule (1,000 cps) 30
- Example 39 30% Schedule (1,000 cps) 35
- Example 40 15% Schedule (1,000 cps) 20
- Example 41 20% Schedule (1,000 cps) 25
- Example 42 25% Schedule (1,000 cps) 30
- Comparative Example 3 10% Schedule (1,000 cps) 10
- Comparative Example 4 10% Schedule (1,000 cps) 10
- Comparative Example 5 10% Schedule (1,000 cps) 10
- the concentration of the Example was higher than that of the Comparative Example, and the viscosity was constant, and as the amount of solids laminated on the actual collector increased during spinning, the winding speed was also increased, resulting in increased production. Therefore, the Example is expected to be able to secure more efficient spinning and increased production compared to the Comparative Example.
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Abstract
Description
๋ณธ ๋ฐ๋ช ์ ๋๋ ธ์ฌ์ ๋ฅผ ํฌํจํ๋ ํํฐ์ ๊ดํ ๊ฒ์ผ๋ก, ๋ณด๋ค ์์ธํ๊ฒ๋ ์ด์ข ์ ๋๋ ธ์ฌ์ ๋ฐ ์ง๊ฒฝ์ด ์๋ก ๋ค๋ฅธ ๋๋ ธ์ฌ์ ๋ฅผ ํฌํจํ๋ ํํฐ์ ๊ดํ ๊ฒ์ด๋ค.The present invention relates to a filter comprising nanofibers, and more particularly, to a filter including heterogeneous nanofibers and nanofibers having different diameters.
์ผ๋ฐ์ ์ผ๋ก, ํํฐ๋ ์ ์ฒด ์์ ์ด๋ฌผ์ง์ ๊ฑธ๋ฌ๋ด๋ ์ฌ๊ณผ์ฅ์น๋ก์ ์ก์ฒดํํฐ์ ์์ดํํฐ๋ก ๋ถ๋ฅ๋๋ค. ์ด ์ค ์์ดํํฐ๋ ์ฒจ๋จ์ฐ์ ์ ๋ฐ๋ฌ๊ณผ ํจ๊ป ์ฒจ๋จ์ ํ์ ๋ถ๋๋ฐฉ์ง๋ฅผ ์ํด ๊ณต๊ธฐ ์ค์ ๋จผ์ง ๋ฑ ๋ฏธ๋ฆฝ์, ์ธ๊ท ์ด๋ ๊ณฐํก์ด ๋ฑ์ ์๋ฌผ์ ์, ๋ฐํ ๋ฆฌ์ ๋ฑ๊ณผ ๊ฐ์ ์๋ฌผํ์ ์ผ๋ก ์ ํดํ ๊ฒ์ด ์ ๊ฑฐ๋๋ ๋ฐ๋์ฒด ์ ์กฐ, ์ ์ฐ๊ธฐ๊ธฐ ์กฐ๋ฆฝ, ๋ณ์, ์ํ๊ฐ๊ณต๊ณต์ฅ, ๋๋ฆผ์์ฐ ๋ถ์ผ์์ ์ฌ์ฉ๋๋ฉฐ, ๋จผ์ง๊ฐ ๋ง์ด ๋ฐ์ํ๋ ์์ ์ฅ์ด๋ ํ๋ ฅ๋ฐ์ ์ ๋ฑ์๋ ๊ด๋ฒ์ํ๊ฒ ์ฌ์ฉ๋๋ค. Generally, a filter is a filtration device that filters foreign substances in a fluid, and is classified into a liquid filter and an air filter. Among these, air filters are used in semiconductor manufacturing, computer equipment assembly, hospitals, etc. to remove biologically harmful substances such as microparticles such as dust in the air, bioparticles such as bacteria and molds, and bacteria to prevent defects of high-tech products with the development of high-tech industries. It is used in food processing factories, agriculture, forestry and fisheries, and is widely used in dusty workplaces and thermal power plants.
ํ๋ ฅ๋ฐ์ ์์์ ์ฌ์ฉํ๋ ๊ฐ์คํฐ๋น์ ์ธ๋ถ๋ก๋ถํฐ ์ ํ๋ ๊ณต๊ธฐ๋ฅผ ํก์ ํ์ฌ ์์ถํ ๋ค, ์์ถ๋ ๊ณต๊ธฐ๋ฅผ ์ฐ๋ฃ์ ํจ๊ป ์ฐ์๊ธฐ ๋ด๋ก ๋ถ์ฌํ์ฌ ํผํฉํ๊ณ , ํผํฉ๋ ๊ณต๊ธฐ์ ์ฐ๋ฃ๋ฅผ ์ฐ์์์ผ, ๊ณ ์จ, ๊ณ ์์ ์ฐ์๊ฐ์ค๋ฅผ ์ป์ ๋ค์, ํฐ๋น์ ๋ฒ ์ธ์ ๋ถ์ฌํ์ฌ ํ์ ๋ ฅ์ ์ป๋ ํ์ ์ ๋ด์ฐ๊ธฐ๊ด์ ์ผ์ข ์ด๋ค. ์ด๋ฌํ ๊ฐ์คํฐ๋น์ ๋งค์ฐ ์ ๋ฐํ ๋ถํ์ผ๋ก ๊ตฌ์ฑ๋์ด ์๊ธฐ ๋๋ฌธ์ ์ฃผ๊ธฐ์ ์ธ ์ ๋น๋ฅผ ์ค์ํ๋ฉฐ, ์ด ๋ ์์ถ๊ธฐ๋ก ์ ์ ๋๋ ๋๊ธฐ ์ค์ ๊ณต๊ธฐ๋ฅผ ์ ํํ๊ธฐ ์ํ ์ ์ฒ๋ฆฌ์ฉ์ผ๋ก ์์ดํํฐ๋ฅผ ์ฌ์ฉํ๋ค.The gas turbine used in the thermal power plant sucks and purifies the purified air from the outside, and then mixes the compressed air with the fuel by injecting it into the combustor and burns the mixed air and the fuel to burn the combustion gas of high temperature and high pressure. It is a kind of rotary internal combustion engine which obtains a rotational force by spraying on the vane of a turbine after obtaining. Since the gas turbine is composed of very precise parts, periodic maintenance is performed, and at this time, an air filter is used for pretreatment to purify the air in the compressor.
๊ฐ์คํฐ๋น์ผ๋ก ํก์ ๋๋ ์ฐ์์ฉ ๊ณต๊ธฐ๋ฅผ ๋๊ธฐ ์ค์์ ์ทจํ ๋, ์์ดํํฐ๋ ๋๊ธฐ ์ค์ ํฌํจ๋ ๋จผ์ง, ๋ถ์ง ๋ฑ์ ์ด๋ฌผ์ง์ด ํํฐ ์ฌ์ฌ ๋ด๋ก ์นจํฌํ์ง ๋ชปํ๊ฒ ํ์ฌ ์ ํ๋ ๊ณต๊ธฐ๋ฅผ ๊ณต๊ธํ ์ ์๋ค. ๊ทธ๋ฌ๋, ์ด๋ฌผ์ง์ ํฌ๊ธฐ๊ฐ ํฐ ์ ์๋ ํํฐ ์ฌ์ฌ ํ๋ฉด์ ์์ด๊ฒ ๋์ด ํํฐ ์ฌ์ฌ ํ๋ฉด์ ํํฐ ์ผ์ดํฌ(Filter Cake)๋ฅผ ํ์ฑํ ๋ฟ๋ง ์๋๋ผ, ๋ฏธ์ธํ ์ ์๋ ํํฐ ์ฌ์ฌ ๋ด์ ์์ด๊ฒ ๋์ด ํํฐ ์ฌ์ฌ์ ๊ธฐ๊ณต์ ๋ง๋๋ค. ๊ฒฐ๊ตญ, ์ ์๋ค์ด ํํฐ ์ฌ์ฌ์ ํ๋ฉด์ ์์ด๊ฒ ๋๋ฉด ํํฐ์ ์๋ ฅ์์ค์ ๋์ด๊ณ , ์๋ช ์ ์ ํ์ํค๋ ๋ฌธ์ ๊ฐ ์์๋ค.When the combustion air sucked into the gas turbine is taken in the air, the air filter may supply the purified air by preventing foreign substances such as dust and dust contained in the air from penetrating into the filter medium. However, large particles of foreign matter accumulate on the surface of the filter medium and form a filter cake on the surface of the filter medium, and fine particles accumulate in the filter medium to block pores of the filter medium. As a result, when the particles accumulate on the surface of the filter medium, there is a problem of increasing the pressure loss of the filter and reducing the life.
๊ทธ๋ฌ๋ ์ข ๋์ ์์ดํํฐ๋ ์ด๋ฌผ์ง์ ํฌ๊ธฐ๊ฐ ํฐ ์ ์๋ ํํฐ ์ฌ์ฌ ํ๋ฉด์ ์์ด๊ฒ ๋์ด ํํฐ ์ฌ์ฌ ํ๋ฉด์ ํํฐ ์ผ์ดํฌ(Filter Cake)๋ฅผ ํ์ฑํ ๋ฟ๋ง ์๋๋ผ, ๋ฏธ์ธํ ์ ์๋ ํํฐ ์ฌ์ฌ ๋ด์ ์์ด๊ฒ ๋์ด ํํฐ ์ฌ์ฌ์ ๊ธฐ๊ณต์ ๋ง๋๋ค. ๊ฒฐ๊ตญ, ์ ์๋ค์ด ํํฐ ์ฌ์ฌ์ ํ๋ฉด์ ์์ด๊ฒ ๋๋ฉด ํํฐ์ ์๋ ฅ์์ค์ ๋์ด๊ณ , ์๋ช ์ ์ ํ์ํค๋ ๋ฌธ์ ๊ฐ ์์๋ค. However, in the conventional air filter, particles having a large size of foreign matter accumulate on the surface of the filter medium and form a filter cake on the surface of the filter medium, and fine particles accumulate in the filter medium to block pores of the filter medium. As a result, when the particles accumulate on the surface of the filter medium, there is a problem of increasing the pressure loss of the filter and reducing the life.
์์ดํํฐ์ฌ์ฌ๋ก์, ํด๋ฆฌํ ํธ๋ผํ๋ฃจ์ค๋ก์ํธ๋ (์ดํ, PTFEใ๋ผ๊ณ ํจ)์ ๋ค๊ณต๋ง์ด ์ ์๋๊ณ ์๋ค. (์์ปจ๋, ์ผ๋ณธ ๊ณต๊ฐํนํ๊ณต๋ณด ํ5-202217ํธ ์ฐธ์กฐ) ๋, PTFE ๋ค๊ณต๋ง์ ์ฌ์ฉํ๋ ๊ฒฝ์ฐ๋ ๋ง์์ฒด๊ฐ ์๊ธฐ ๋๋ฌธ์ ์์ฒ๋ฐฉ์ง๋ ํํ ๋ฐ์๋ฐฉ์ง๋ฅผ ์ํด, PTFE ๋ค๊ณต๋ง์ ์๋ฉด์, ์ฌ์ด (core/sheath) ๊ตฌ์กฐ์ ์ฅ์ฌ์ ๋ฅผ ์ฌ์ฉํ ์คํ๋ณธ๋ ๋ถ์งํฌ๋ฑ์ ์ด๊ฐ์์ฑ ์ฌ๋ฃ๋ฅผ ์ ์ธตํ์ฌ ๋ณดํธํ๋ ๊ฒ๋ ์ ์๋๊ณ ์๋ค. (์ผ๋ณธ ๊ณต๊ฐํนํ๊ณต๋ณด ํ6-218899ํธ ์ฐธ์กฐ)As air filter media, porous membranes of polytetrafluoroethylene (hereinafter referred to as "PTFE") have been proposed. (See, for example, Japanese Unexamined Patent Application Publication No. Hei 5-202217.) In addition, when the PTFE porous membrane is used, the core itself is thin, so that both sides of the PTFE porous membrane are covered with cores (core / sheath) to prevent scratches and pinholes. It has also been proposed to laminate and protect thermoplastic materials such as spanbonded nonwovens using long fibers of structure. (See Japanese Patent Laid-Open No. 6-218899)
์๊ธฐํ ๋ฌธ์ ์ ์ ํด๊ฒฐํ๊ธฐ ์ํ์ฌ ๋๋ ธ์ฌ์ด์ฆ์ ์ฌ์ ๋ฅผ ์ ์กฐํ์ฌ ํํฐ์ ์ ์ฉํ๋ ๋ค์ํ ๋ฐฉ์๋ค์ด ๊ฐ๋ฐ ๋ฐ ์ฌ์ฉ๋๊ณ ์๋ค. ๋๋ ธ์ฌ์ ๋ฅผ ํํฐ์ ์ ์ฉํ ๊ฒฝ์ฐ, ์ง๊ฒฝ์ด ํฐ ๊ธฐ์กด์ ํํฐ ์ฌ์ฌ์ ๋นํ์ฌ ๋นํ๋ฉด์ ์ด ํฌ๊ณ , ํ๋ฉด ์์ฉ๊ธฐ์ ๋ํ ์ ์ฐ์ฑ๋ ์ข๋ค.In order to solve the above problems, various methods of manufacturing nano-sized fibers and applying them to filters have been developed and used. When nanofibers are applied to a filter, the specific surface area is larger than that of a conventional filter medium having a large diameter, and flexibility of surface functional groups is also good.
๊ทธ๋ฌ๋ ์ข ๋์ ๋๋ ธ์ฌ์ ํํฐ๋ ๊ธฐ์ฌ์ ๋๋ ธ์ฌ์ ์น์ด ์์ฐฉ๋๋๋ก ๋ผ๋ฏธ๋ค์ดํ ํ๋ ๋ผ๋ฏธ๋ค์ดํ ๊ณต์ ์ด ํ๊ณต์ ์ผ๋ก ๊ตฌ๋น๋์ด ์์ผ๋, ์ด ๋ํ ๊ธฐ์ฌ์ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ์ฌ์ง ๋ฐ ์ฑ๋ถ ์ฐจ์ด์ ์ํด ๊ธฐ์ฌ์์ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ด ์ ๊ธฐ๋ฐฉ์ฌ๋์ด ์ ์ธตํ์ฑ๋๋ ๋๋ ธ์ฌ์ ์น์ด ํ๋ฆฌ๋๋ค๋ ๋ฌธ์ ์ ์ด ์์๋ค.However, the conventional nanofiber filter has a laminating process for laminating the substrate and the nanofiber web so as to be compressed, but the polymer spinning solution is electrospun from the substrate by the difference in the material and the composition of the substrate and the polymer spinning solution. There was a problem in that the laminated nanofiber web was detached.
๋ณธ ๋ฐ๋ช ์ ์๊ธฐ์ ๊ฐ์ ๋ฌธ์ ์ ์ ํด๊ฒฐํ๊ธฐ ์ํด ์์ถ๋ ๊ฒ์ผ๋ก, ๋ฐฉ์ฌ๊ตฌ๊ฐ์์ ์ด๋ 2๊ฐ ์ด์์ผ๋ก ๊ตฌํํ๊ณ , ๊ตฌํ๋ ์ ์ด๋ 2๊ฐ ์ด์์ ๋ฐฉ์ฌ๊ตฌ๊ฐ์ ์์นํ ๋ ธ์ฆ๋ธ๋ก์์ ์๋ก ๊ฐ๊ธฐ ๋ค๋ฅธ ๊ณ ๋ถ์๋ฅผ ์ฐ์์ ์ผ๋ก ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํํฐ๋ฅผ ์ ์กฐํ๊ณ , ๊ตฌํ๋ ๋ฐฉ์ฌ๊ณต๊ฐ์ ๊ฐ์ ๋๋ ๋ฐฉ์ฌ๊ตฌ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ ๊ฐ๋ณ๊ฐ๋ฅํ์ฌ ์๊ตฌ๋๋ ์ ํ์ ํน์ฑ์ ์ ํฉํ ํํฐ์ ์ ์กฐ๊ฐ ๊ฐ๋ฅํ๋ฉฐ, ์ ์กฐ ๊ณต์ ์ ๊ฐ์ํํ์ฌ ์ ์ฒด ๋น์ฉ์ ๊ฐ์์ํฌ ์ ์๋ ํํฐ๋ฅผ ์ ๊ณตํ๋ ๊ฒ์ ๋ชฉ์ ์ผ๋ก ํ๋ค.The present invention has been made to solve the above problems, divided into at least two spinnerets, and at the nozzle block located in at least two or more spinnerets partitioned by continuous electrospinning of different polymers to filter each other It is possible to manufacture a filter suitable for the characteristics of the required product by varying the number of the spinning space and the number of divided spinneret space, and to provide a filter that can reduce the overall cost by simplifying the manufacturing process The purpose.
์๊ธฐํ ๋ฌธ์ ๋ฅผ ํด๊ฒฐํ๊ธฐ ์ํ์ฌ ๋ณธ ๋ฐ๋ช ์ ์ ์ ํ ์ค์ํํ์ ๋ฐ๋ฅด๋ฉด, ๊ธฐ์ฌ์; ํด๋ฆฌ์ํฌ๋ฆด๋ก๋ํธ๋ฆด ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ์ฑ๋๋ ์ 1๋๋ ธ์ฌ์ ์ธต๊ณผ; ์๊ธฐ ์ 1๋๋ ธ์ฌ์ ์ธต ์์ ํด๋ฆฌ๋น๋๋ฆฌ๋ดํ๋ฃจ์ค๋ผ์ด๋, ์ ์ต์ ํด๋ฆฌ์์คํ ๋ฅด๋ฐ ์์์ฑ ํด๋ฆฌ์ฐ๋ ํ ์ค์์ ์ด๋ ํ๋๋ก ์ ํ๋๋ ์์์ฑ ๊ณ ๋ถ์ ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ์ ์ธตํ์ฑ๋๋ ์ 2๋๋ ธ์ฌ์ ์ธต์; ํฌํจํ๊ณ , ์๊ธฐ ๊ธฐ์ฌ์ ์ 1๋๋ ธ์ฌ์ ์ธต ๋ฐ ์ 1๋๋ ธ์ฌ์ ์ธต๊ณผ ์ 2๋๋ ธ์ฌ์ ์ธต ์ฌ์ด์ ์ ์ฐฉ์ ์ ์ต์ ๊ณ ๋ถ์ ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ์ฑ๋๋ ์ ์ฐฉ์ธต์ ํตํด ์ ์ฐฉ๋๋ ๊ฒ์ ํน์ง์ผ๋ก ํ๋ ๋๋ ธ์ฌ์ ๋ฅผ ํฌํจํ๋ ํํฐ๋ฅผ ์ ๊ณตํ๋ค.According to a suitable embodiment of the present invention for solving the above problems, there is provided a base material; A first nanofiber layer formed by electrospinning a polyacrylonitrile solution; A second nanofibrous layer laminated on the first nanofibrous layer by electrospinning a hydrophobic polymer solution selected from any one of polyvinylidene fluoride, low melting polyester and hydrophobic polyurethane; Including, the adhesive between the substrate and the first nanofiber layer and the first nanofiber layer and the second nanofiber layer is a filter comprising a nanofiber, characterized in that the adhesive is formed through the adhesive layer formed by electrospinning the low melting polymer solution to provide.
๋ณธ ๋ฐ๋ช ์ ๋ค๋ฅธ ์ ์ ํ ์ค์ํํ์ ๋ฐ๋ฅด๋ฉด, ๊ธฐ์ฌ์; ํด๋ฆฌ๋น๋์์ฝ ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ์ฑ๋๋ ์ 1๋๋ ธ์ฌ์ ์ธต๊ณผ; ์๊ธฐ ์ 1๋๋ ธ์ฌ์ ์ธต ์์ ํด๋ฆฌ๋น๋๋ฆฌ๋ดํ๋ฃจ์ค๋ผ์ด๋, ์ ์ต์ ํด๋ฆฌ์์คํ ๋ฅด๋ฐ ์์์ฑ ํด๋ฆฌ์ฐ๋ ํ ์ค์์ ์ด๋ ํ๋๋ก ์ ํ๋๋ ์์์ฑ ๊ณ ๋ถ์ ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ์ ์ธตํ์ฑ๋๋ ์ 2๋๋ ธ์ฌ์ ์ธต์; ํฌํจํ๊ณ ,์๊ธฐ ๊ธฐ์ฌ์ ์ 1๋๋ ธ์ฌ์ ์ธต ๋ฐ ์ 1๋๋ ธ์ฌ์ ์ธต๊ณผ ์ 2๋๋ ธ์ฌ์ ์ธต ์ฌ์ด์ ์ ์ฐฉ์ ์ ์ต์ ๊ณ ๋ถ์ ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ์ฑ๋๋ ์ ์ฐฉ์ธต์ ํตํด ์ ์ฐฉ๋๋ ๊ฒ์ ํน์ง์ผ๋ก ํ๋ ๋๋ ธ์ฌ์ ๋ฅผ ํฌํจํ๋ ํํฐ๋ฅผ ์ ๊ณตํ๋ค.According to another suitable embodiment of the present invention, there is provided an article comprising: a substrate; A first nanofiber layer formed by electrospinning a polyvinyl alcohol solution; A second nanofibrous layer laminated on the first nanofibrous layer by electrospinning a hydrophobic polymer solution selected from any one of polyvinylidene fluoride, low melting polyester and hydrophobic polyurethane; Including, The adhesive between the substrate and the first nanofiber layer and the first nanofiber layer and the second nanofiber layer is a filter comprising a nanofiber, characterized in that the adhesive is formed through the adhesive layer formed by electrospinning the low melting polymer solution to provide.
๋ณธ ๋ฐ๋ช ์ ๋ ๋ค๋ฅธ ์ ์ ํ ์ค์ํํ์ ๋ฐ๋ฅด๋ฉด, ๊ธฐ์ฌ์; ํด๋ฆฌ์๋ฏน์ฐ, ๋ฉํ์๋ผ๋ฏธ๋, ํด๋ฆฌ์ํ ๋ฅด์คํฐ์ผ๋ก๋ถํฐ ์ด๋ ํ๋๋ก ์ ํ๋๋ ๋ด์ด์ฑ ๊ณ ๋ถ์ ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ์ฑ๋๋ ์ 1๋๋ ธ์ฌ์ ์ธต๊ณผ; ํด๋ฆฌ์ํฌ๋ฆด๋ก๋ํธ๋ฆด, ํด๋ฆฌ๋น๋์์ฝ, ํด๋ฆฌ์๋ฏธ๋ ๋ฐ ์น์์ฑ ํด๋ฆฌ์ฐ๋ ํ์ผ๋ก๋ถํฐ ์ด๋ ํ๋๋ก ์ ํ๋๋ ์น์์ฑ ๊ณ ๋ถ์ ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ์ฑ๋ ์ 2๋๋ ธ์ฌ์ ์ธต์; ํฌํจํ๊ณ , ์๊ธฐ ๊ธฐ์ฌ์ ์ 1๋๋ ธ์ฌ์ ์ธต ๋ฐ ์ 1๋๋ ธ์ฌ์ ์ธต๊ณผ ์ 2๋๋ ธ์ฌ์ ์ธต ์ฌ์ด์ ์ ์ฐฉ์ ์ ์ต์ ๊ณ ๋ถ์ ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ์ฑ๋๋ ์ ์ฐฉ์ธต์ ํตํด ์ ์ฐฉ๋๋ ๊ฒ์ ํน์ง์ผ๋ก ํ๋ ๋๋ ธ์ฌ์ ๋ฅผ ํฌํจํ๋ ํํฐ๋ฅผ ์ ๊ณตํ๋ค.According to another suitable embodiment of the present invention, there is provided an article comprising: a substrate; A first nanofiber layer formed by electrospinning a heat resistant polymer solution selected from any one of polyamic acid, metaaramid, and polyether sulfone; A second nanofiber layer formed by electrospinning a hydrophilic polymer solution selected from any one of polyacrylonitrile, polyvinyl alcohol, polyamide, and hydrophilic polyurethane; Including, the adhesive between the substrate and the first nanofiber layer and the first nanofiber layer and the second nanofiber layer is a filter comprising a nanofiber, characterized in that the adhesive is formed through the adhesive layer formed by electrospinning the low melting polymer solution to provide.
๋ณธ ๋ฐ๋ช ์ ์ ์ ํ ์ค์ํํ์ ๋ฐ๋ฅด๋ฉด, ๊ธฐ์ฌ์; ํด๋ฆฌ์๋ฏน์ฐ, ๋ฉํ์๋ผ๋ฏธ๋, ํด๋ฆฌ์ํ ๋ฅด์คํฐ์ผ๋ก๋ถํฐ ์ด๋ ํ๋๋ก ์ ํ๋๋๋ด์ด์ฑ ๊ณ ๋ถ์ ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ์ฑ๋๋ ์ 1๋๋ ธ์ฌ์ ์ธต๊ณผ; ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋, ์ ์ต์ ํด๋ฆฌ์์คํ ๋ฅด, ์์์ฑ ํด๋ฆฌ์ฐ๋ ํ์ผ๋ก๋ถํฐ ์ด๋ ํ๋๋ก ์ ํ๋๋ ์์์ฑ ๊ณ ๋ถ์ ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ์ฑ๋ ์ 2๋๋ ธ์ฌ์ ์ธต์; ํฌํจํ๊ณ , ์๊ธฐ ๊ธฐ์ฌ์ ์ 1๋๋ ธ์ฌ์ ์ธต ๋ฐ ์ 1๋๋ ธ์ฌ์ ์ธต๊ณผ ์ 2๋๋ ธ์ฌ์ ์ธต ์ฌ์ด์ ์ ์ฐฉ์ ์ ์ต์ ๊ณ ๋ถ์ ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ์ฑ๋๋ ์ ์ฐฉ์ธต์ ํตํด ์ ์ฐฉ๋๋ ๊ฒ์ ํน์ง์ผ๋ก ํ๋ ๋๋ ธ์ฌ์ ๋ฅผ ํฌํจํ๋ ํํฐ๋ฅผ ์ ๊ณตํ๋ค.According to a suitable embodiment of the present invention, there is provided a base material comprising: a substrate; A first nanofiber layer formed by electrospinning a heat resistant polymer solution selected from any one of polyamic acid, metaaramid and polyether sulfone; A second nanofiber layer formed by electrospinning a hydrophobic polymer solution selected from any one of polyvinylidene fluoride, low melting point polyester and hydrophobic polyurethane; Including, the adhesive between the substrate and the first nanofiber layer and the first nanofiber layer and the second nanofiber layer is a filter comprising a nanofiber, characterized in that the adhesive is formed through the adhesive layer formed by electrospinning the low melting polymer solution to provide.
๋ณธ ๋ฐ๋ช ์ ๋ค๋ฅธ ์ ์ ํ ์ค์ํํ์ ๋ฐ๋ฅด๋ฉด, ๊ธฐ์ฌ์; ํด๋ฆฌ์ํฌ๋ฆด๋ก๋ํธ๋ฆด, ํด๋ฆฌ๋น๋์์ฝ, ํด๋ฆฌ์๋ฏธ๋ ๋ฐ ์น์์ฑ ํด๋ฆฌ์ฐ๋ ํ์ผ๋ก๋ถํฐ ์ด๋ ํ๋๋ก ์ ํ๋๋ ์น์์ฑ ๊ณ ๋ถ์์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ์ฑ๋๋ ์ 1๋๋ ธ์ฌ ์ ์ธต๊ณผ; ํด๋ฆฌ์๋ฏน์ฐ, ๋ฉํ์๋ผ๋ฏธ๋, ํด๋ฆฌ์ํ ๋ฅด์คํฐ์ผ๋ก๋ถํฐ ์ด๋ ํ๋๋ก ์ ํ๋๋๋ด์ด์ฑ ๊ณ ๋ถ์ ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ์ฑ๋๋ ์ 2๋๋ ธ์ฌ์ ์ธต; ๋ฐ ํด๋ฆฌ์ํฌ๋ฆด๋ก๋ํธ๋ฆด, ํด๋ฆฌ๋น๋์์ฝ์ฌ, ํด๋ฆฌ์๋ฏธ๋ ๋ฐ ์น์์ฑ ํด๋ฆฌ์ฐ๋ ํ์ผ๋ก๋ถํฐ ์ด๋ ํ๋๋ก ์ ํ๋๋ ์น์์ฑ ๊ณ ๋ถ์์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ์ฑ๋๋ ์ 3๋๋ ธ์ฌ์ ์ธต์; ํฌํจํ๊ณ , ์๊ธฐ ๊ธฐ์ฌ์ ์ 1๋๋ ธ์ฌ์ ์ธต ๋ฐ ์ 1๋๋ ธ์ฌ์ ์ธต๊ณผ ์ 2๋๋ ธ์ฌ์ ์ธต ๋ฐ ์ 2๋๋ ธ์ฌ์ ์ธต๊ณผ ์ 3๋๋ ธ์ฌ์ ์ธต ์ฌ์ด์ ์ ์ฐฉ์ ์ ์ต์ ๊ณ ๋ถ์ ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ์ฑ๋๋ ์ ์ฐฉ์ธต์ ํตํด ์ ์ฐฉ๋๋ ๊ฒ์ ํน์ง์ผ๋ก ํ๋ ๋๋ ธ์ฌ์ ๋ฅผ ํฌํจํ๋ ํํฐ๋ฅผ ์ ๊ณตํ๋ค.According to another suitable embodiment of the present invention, there is provided an article comprising: a substrate; A first nano island oil layer formed by electrospinning a hydrophilic polymer solution selected from any one of polyacrylonitrile, polyvinyl alcohol, polyamide, and hydrophilic polyurethane; A second nanofiber layer formed by electrospinning a heat-resistant polymer solution selected from any one of polyamic acid, metaaramid, and polyether sulfone; And a third nanofiber layer formed by electrospinning a hydrophilic polymer solution selected from any one of polyacrylonitrile, polyvinyl alcohol, polyamide, and hydrophilic polyurethane; And the adhesion between the substrate, the first nanofiber layer, the first nanofiber layer, the second nanofiber layer, and the second nanofiber layer and the third nanofiber layer is to be adhered through an adhesive layer formed by electrospinning a low melting polymer solution. It provides a filter comprising a nanofiber characterized in that.
๋ณธ ๋ฐ๋ช ์ ๋ ๋ค๋ฅธ ์ ์ ํ ์ค์ํํ์ ๋ฐ๋ฅด๋ฉด, ๊ธฐ์ฌ์; ํด๋ฆฌ์ํฌ๋ฆด๋ก๋ํธ๋ฆด, ํด๋ฆฌ๋น๋์์ฝ, ํด๋ฆฌ์๋ฏธ๋, ์น์์ฑ ํด๋ฆฌ์ฐ๋ ํ์ผ๋ก๋ถํฐ์ด๋ ํ๋๋ก ์ ํ๋๋ ์น์์ฑ ๊ณ ๋ถ์์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ์ฑ๋๋ ์ 1๋๋ ธ์ฌ์ ์ธต๊ณผ; ํด๋ฆฌ์๋ฏน์ฐ, ๋ฉํ์๋ผ๋ฏธ๋, ํด๋ฆฌ์ํ ๋ฅด์คํฐ์ผ๋ก๋ถํฐ ์ด๋ ํ๋๋ก ์ ํ๋๋๋ด์ด์ฑ ๊ณ ๋ถ์ ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ์ฑ๋๋ ์ 2๋๋ ธ์ฌ์ ์ธต; ๋ฐ ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋, ์ ์ต์ ํด๋ฆฌ์์คํ ๋ฅด, ์์์ฑ ํด๋ฆฌ์ฐ๋ ํ์ผ๋ก๋ถํฐ ์ด๋ ํ๋๋ก ์ ํ๋๋ ์์์ฑ ๊ณ ๋ถ์์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ์ฑ๋๋ ์ 3๋๋ ธ์ฌ์ ์ธต์; ํฌํจํ๊ณ , ์๊ธฐ ๊ธฐ์ฌ์ ์ 1๋๋ ธ์ฌ์ ์ธต ๋ฐ ์ 1๋๋ ธ์ฌ์ ์ธต๊ณผ ์ 2๋๋ ธ์ฌ์ ์ธต ๋ฐ ์ 2๋๋ ธ์ฌ์ ์ธต๊ณผ ์ 3๋๋ ธ์ฌ์ ์ธต ์ฌ์ด์ ์ ์ฐฉ์ ์ ์ต์ ๊ณ ๋ถ์ ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ์ฑ๋๋ ์ ์ฐฉ์ธต์ ํตํด ์ ์ฐฉ๋๋ ๊ฒ์ ํน์ง์ผ๋ก ํ๋ ๋๋ ธ์ฌ์ ๋ฅผ ํฌํจํ๋ ํํฐ๋ฅผ ์ ๊ณตํ๋ค.According to another suitable embodiment of the present invention, there is provided an article comprising: a substrate; A first nanofiber layer formed by electrospinning a hydrophilic polymer solution selected from any one of polyacrylonitrile, polyvinyl alcohol, polyamide, and hydrophilic polyurethane; A second nanofiber layer formed by electrospinning a heat-resistant polymer solution selected from any one of polyamic acid, metaaramid, and polyether sulfone; And a third nanofiber layer formed by electrospinning a hydrophobic polymer solution selected from any one of polyvinylidene fluoride, low melting polyester, and hydrophobic polyurethane; And the adhesion between the substrate, the first nanofiber layer, the first nanofiber layer, the second nanofiber layer, and the second nanofiber layer and the third nanofiber layer is to be adhered through an adhesive layer formed by electrospinning a low melting polymer solution. It provides a filter comprising a nanofiber characterized in that.
๋ณธ ๋ฐ๋ช ์ ์ ์ ํ ์ค์ํํ์ ๋ฐ๋ฅด๋ฉด, ๊ธฐ์ฌ์; ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋, ์ ์ต์ ํด๋ฆฌ์์คํ ๋ฅด, ์์์ฑ ํด๋ฆฌ์ฐ๋ ํ์ผ๋ก๋ถํฐ ์ด๋ ํ๋๋ก๋ถํฐ ์ ํ๋๋ ์์์ฑ ๊ณ ๋ถ์์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ์ฑ๋๋ ์ 1๋ ๋ ธ์ฌ์ ์ธต๊ณผ; ํด๋ฆฌ์๋ฏน์ฐ, ๋ฉํ์๋ผ๋ฏธ๋, ํด๋ฆฌ์ํ ๋ฅด์คํฐ์ผ๋ก๋ถํฐ ์ด๋ ํ๋๋ก๋ถํฐ ์ ํ๋๋ ๋ด์ด์ฑ ๊ณ ๋ถ์ ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ์ฑ๋๋ ์ 2๋๋ ธ์ฌ์ ์ธต; ๋ฐ ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋, ์ ์ต์ ํด๋ฆฌ์์คํ ๋ฅด, ์์์ฑ ํด๋ฆฌ์ฐ๋ ํ์ผ๋ก๋ถํฐ ์ด๋ ํ๋๋ก๋ถํฐ ์ ํ๋๋ ์์์ฑ ๊ณ ๋ถ์์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ์ฑ๋๋ ์ 3๋๋ ธ์ฌ์ ์ธต์; ํฌํจํ๊ณ , ์๊ธฐ ๊ธฐ์ฌ์ ์ 1๋๋ ธ์ฌ์ ์ธต ๋ฐ ์ 1๋๋ ธ์ฌ์ ์ธต๊ณผ ์ 2๋๋ ธ์ฌ์ ์ธต ๋ฐ ์ 2๋๋ ธ์ฌ์ ์ธต๊ณผ ์ 3๋๋ ธ์ฌ์ ์ธต ์ฌ์ด์ ์ ์ฐฉ์ ์ ์ต์ ๊ณ ๋ถ์ ์ฉ์ก์์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ์ฑ๋๋ ์ ์ฐฉ์ธต์ ํตํด ์ ์ฐฉ๋๋ ๊ฒ์ ํน์ง์ผ๋ก ํ๋ ๋๋ ธ์ฌ์ ๋ฅผ ํฌํจํ๋ ํํฐ๋ฅผ ์ ๊ณตํ๋ค.According to a suitable embodiment of the present invention, there is provided a base material comprising: a substrate; A first nanofiber layer formed by electrospinning a hydrophobic polymer solution selected from any one of polyvinylidene fluoride, low melting point polyester and hydrophobic polyurethane; A second nanofiber layer formed by electrospinning a heat resistant polymer solution selected from any one of polyamic acid, metaaramid and polyether sulfone; And a third nanofiber layer formed by electrospinning a hydrophobic polymer solution selected from any one of polyvinylidene fluoride, low melting polyester, and hydrophobic polyurethane; It includes, wherein the adhesion between the substrate, the first nanofiber layer and the first nanofiber layer and the second nanofiber layer and the second nanofiber layer and the third nanofiber layer is to be bonded through an adhesive layer formed by electrospinning the low melting polymer solution It provides a filter comprising a nanofiber characterized in that.
๋ณธ ๋ฐ๋ช ์ ๋ค๋ฅธ ์ ์ ํ ์ค์ํํ์ ๋ฐ๋ฅด๋ฉด, ๊ธฐ์ฌ์; ์ฌ์ ์ง๊ฒฝ์ด 200 ๋ด์ง 250nm์ธ ์ 1 ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋ ๋๋ ธ์ฌ์ ์ธต; ์ฌ์ ์ง๊ฒฝ์ด 150 ๋ด์ง 200nm์ธ ์ 2 ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋ ๋๋ ธ์ฌ์ ์ธต; ๋ฐ ์ฌ์ ์ง๊ฒฝ์ด 100 ๋ด์ง 150nm์ธ ์ 3 ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋ ๋๋ ธ์ฌ์ ์ธต;์ ํฌํจํ๊ณ , ์๊ธฐ ๊ธฐ์ฌ์ ๋๋ ธ์ฌ์ ์ธต ๋ฐ ๋๋ ธ์ฌ์ ์ธต๋ค๊ฐ ์ ์ฐฉ์ ์ ์ต์ ๊ณ ๋ถ์ ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ์ฑ๋๋ ์ ์ฐฉ์ธต์ ํตํด ์ ์ฐฉ๋๋ ๊ฒ์ ํน์ง์ผ๋ก ํ๋ ๋๋ ธ์ฌ์ ๋ฅผ ํฌํจํ๋ ํํฐ๋ฅผ ์ ๊ณตํ๋ค.According to another suitable embodiment of the present invention, there is provided an article comprising: a substrate; A first polyvinylidene fluoride nanofiber layer having a fiber diameter of 200 to 250 nm; A second polyvinylidene fluoride nanofiber layer having a fiber diameter of 150 to 200 nm; And a third polyvinylidene fluoride nanofiber layer having a fiber diameter of 100 to 150 nm; wherein the substrate is bonded to the nanofiber layer and the nanofiber layers by an adhesive layer formed by electrospinning a low melting polymer solution. Provided is a filter containing nanofibers.
๋ณธ ๋ฐ๋ช ์ ๋ ๋ค๋ฅธ ์ ์ ํ ์ค์ํํ์ ๋ฐ๋ฅด๋ฉด, ๊ธฐ์ฌ์; ์ฌ์ ์ง๊ฒฝ์ด 100 ๋ด์ง 150nm์ธ ๋์ผ๋ก ์ 1๋๋ ธ์ฌ์ ์ธต; ๋ฐ ์ฌ์ ์ง๊ฒฝ์ด 80 ๋ด์ง 150nm์ธ ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋ ์ 2๋๋ ธ์ฌ์ ์ธต;์ ํฌํจํ๊ณ , ์๊ธฐ ๊ธฐ์ฌ์ ์ 1๋๋ ธ์ฌ์ ์ธต ๋ฐ ์ 1๋๋ ธ์ฌ์ ์ธต๊ณผ ์ 2๋๋ ธ์ฌ์ ์ธต ์ฌ์ด์ ์ ์ฐฉ์ ์ ์ต์ ๊ณ ๋ถ์ ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ์ฑ๋๋ ์ ์ฐฉ์ธต์ ํตํด ์ ์ฐฉ๋ ๋ ๊ฒ์ ํน์ง์ผ๋ก ํ๋ ๋๋ ธ์ฌ์ ๋ฅผ ํฌํจํ๋ ํํฐ๋ฅผ ์ ๊ณตํ๋ค.According to another suitable embodiment of the present invention, there is provided an article comprising: a substrate; Nylon first nanofiber layer having a fiber diameter of 100 to 150nm; And a polyvinylidene fluoride second nanofiber layer having a fiber diameter of 80 to 150 nm; wherein the adhesion between the substrate and the first nanofiber layer and the first nanofiber layer and the second nanofiber layer is performed by electrospinning a low melting polymer solution. It provides a filter comprising a nanofiber, characterized in that the adhesive is formed through an adhesive layer formed by.
๋ณธ ๋ฐ๋ช ์ ์ ์ ํ ์ค์ํํ์ ๋ฐ๋ฅด๋ฉด, ๊ธฐ์ฌ์; ์ฌ์ ์ง๊ฒฝ์ด 100 ๋ด์ง 150nm์ธ ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋ ์ 1๋๋ ธ์ฌ์ ์ธต; ๋ฐ ์ฌ์ ์ง๊ฒฝ์ด 80 ๋ด์ง 150nm์ธ ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋ ์ 2๋๋ ธ์ฌ์ ์ธต;์ ํฌํจํ๊ณ , ์๊ธฐ ๊ธฐ์ฌ์ ์ 1๋๋ ธ์ฌ์ ์ธต ๋ฐ ์ 1๋๋ ธ์ฌ์ ์ธต๊ณผ ์ 2๋๋ ธ์ฌ์ ์ธต ์ฌ์ด์ ์ ์ฐฉ์ ์ ์ต์ ๊ณ ๋ถ์ ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ์ฑ๋๋ ์ ์ฐฉ์ธต์ ํตํด ์ ์ฐฉ๋ ๋ ๊ฒ์ ํน์ง์ผ๋ก ํ๋ ๋๋ ธ์ฌ์ ๋ฅผ ํฌํจํ๋ ํํฐ๋ฅผ ์ ๊ณตํ๋ค.According to a suitable embodiment of the present invention, there is provided a base material comprising: a substrate; Polyvinylidene fluoride first nanofiber layer having a fiber diameter of 100 to 150 nm; And a polyvinylidene fluoride second nanofiber layer having a fiber diameter of 80 to 150 nm; wherein the adhesion between the substrate and the first nanofiber layer and the first nanofiber layer and the second nanofiber layer is performed by electrospinning a low melting polymer solution. It provides a filter comprising a nanofiber, characterized in that the adhesive is formed through an adhesive layer formed by.
๋ณธ ๋ฐ๋ช ์ ๋ค๋ฅธ ์ ์ ํ ์ค์ํํ์ ๋ฐ๋ฅด๋ฉด, ๊ธฐ์ฌ; ํด๋ฆฌ์ฐ๋ ํ ๋๋ ธ์ฌ์ ์ธต; ๋ฐํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋ ๋๋ ธ์ฌ์ ์ธต;์ ํฌํจํ๊ณ , ์๊ธฐ ๊ธฐ์ฌ์ ํด๋ฆฌ์ฐ๋ ํ ๋๋ ธ์ฌ์ ์ธต ๋ฐ ํด๋ฆฌ์ฐ๋ ํ ๋๋ ธ์ฌ์ ์ธต๊ณผ ํด๋ฆฌ๋น๋๋ฆฌ๋ด ๋๋ ธ์ฌ์ ์ธต ์ฌ์ด์ ์ ์ฐฉ์ ์ ์ต์ ๊ณ ๋ถ์ ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ ์ฑ๋๋ ์ ์ฐฉ์ธต์ ํตํด ์ ์ฐฉ๋๋ ๊ฒ์ ํน์ง์ผ๋ก ํ๋ ๋๋ ธ์ฌ์ ๋ฅผ ํฌํจํ๋ ํํฐ๋ฅผ ์ ๊ณตํ๋ค.According to another suitable embodiment of the present invention, there is provided a substrate; Polyurethane nanofiber layer; And a polyvinylidene fluoride nanofiber layer, wherein the adhesion between the substrate, the polyurethane nanofiber layer, and the polyurethane nanofiber layer and the polyvinylidene nanofiber layer is performed through an adhesive layer formed by electrospinning a low melting polymer solution. It provides a filter comprising a nanofiber characterized in that it is.
๋ณธ ๋ฐ๋ช ์ ๋ ๋ค๋ฅธ ์ ์ ํ ์ค์ํํ์ ๋ฐ๋ฅด๋ฉด, ๊ธฐ์ฌ; ์๊ธฐ ๊ธฐ์ฌ์ ์ผ๋ฉด์ ์ ๊ธฐ๋ฐฉ์ฌ์ ์ํด ์ ์ธตํ์ฑ๋๋ ์ง๊ฒฝ 150~300nm์ธ ์ 1ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋ ๋๋ ธ์ฌ์ ์ธต; ๋ฐ ์๊ธฐ ์ ๋ฃฐ๋ก์ค์ค ๊ธฐ์ฌ์ ํ์ธก๋ฉด์ ์ ๊ธฐ๋ฐฉ์ฌ์ ์ํด ์ ์ธตํ์ฑ๋๋ ์ง๊ฒฝ100~150nm์ธ ์ 2ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋ ๋๋ ธ์ฌ์ ์ธต;์ ํฌํจํ๊ณ , ์๊ธฐ ๊ธฐ์ฌ์ ์๊ธฐ ์ 1 ๋ฐ ์ 2ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋ ๋๋ ธ์ฌ์ ์ธต์ ์ ์ต์ ๊ณ ๋ถ์ ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ์ฑ๋ ์ ์ฐฉ์ธต์ ํตํด ์ ์ฐฉ๋๋ฉฐ, ์๊ธฐ ๊ธฐ์ฌ์ ์ 1ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋ ๋๋ ธ์ฌ์ ์ธต๊ฐ์ ์ ์ฐฉ์ด ์ข ๋ฃ๋๋ฉด ํ๋ฆฝ์ฅ์น์ ์ํ์ฌ ๊ธฐ์ฌ๊ฐ 180ยฐ ํ์ ๋๋ ๊ฒ์ ํน์ง์ผ๋ก ํ๋ ๋๋ ธ์ฌ์ ๋ฅผ ํฌํจํ๋ ํํฐ๋ฅผ ์ ๊ณตํ๋ค.According to another suitable embodiment of the present invention, there is provided a substrate comprising: a substrate; A first polyvinylidene fluoride nanofibrous layer having a diameter of 150 to 300 nm laminated on one surface of the substrate by electrospinning; And a second polyvinylidene fluoride nanofibrous layer having a diameter of 100 to 150 nm that is laminated on the other side of the cellulose substrate by electrospinning. The substrate and the first and second polyvinylidene fluoride nanofibrous layers are included. Is bonded through an adhesive layer formed by electrospinning a low melting polymer solution, and when the adhesion between the substrate and the first polyvinylidene fluoride nanofiber layer is completed, the substrate is rotated 180 ยฐ by a flip device. Provide a filter to include.
๋ณธ ๋ฐ๋ช ์ ์ ์ ํ ์ค์ํํ์ ๋ฐ๋ฅด๋ฉด, ๊ธฐ์ฌ; ์๊ธฐ ๊ธฐ์ฌ์ ์ผ๋ฉด์ ์ ๊ธฐ๋ฐฉ์ฌ์ ์ํด ์ ์ธตํ์ฑ๋๋ ๋์ผ๋ก ๋๋ ธ์ฌ์ ์ธต; ๋ฐ ์๊ธฐ ๊ธฐ์ฌ์ ํ์ธก๋ฉด์ ์ ๊ธฐ๋ฐฉ์ฌ์ ์ํด ์ ์ธตํ์ฑ๋๋ ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋ ๋๋ ธ์ฌ์ ์ธต;๋ฅผ ํฌํจํ๊ณ , ์๊ธฐ ๊ธฐ์ฌ์ ์๊ธฐ ๋์ผ๋ก ๋ฐ ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋ ๋๋ ธ์ฌ์ ์ธต์ ์ ์ต์ ๊ณ ๋ถ์ ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ์ฑ๋ ์ ์ฐฉ์ธต์ ํตํด ์ ์ฐฉ๋๋ฉฐ, ์๊ธฐ ๊ธฐ์ฌ์ ์๊ธฐ ๋์ผ๋ก ๋๋ ธ์ฌ์ ์ธต๊ฐ์ ์ ์ฐฉ์ด ์ข ๋ฃ๋๋ฉด ํ๋ฆฝ์ฅ์น์ ์ํ์ฌ ๊ธฐ์ฌ๊ฐ 180ยฐ ํ์ ๋๋ ๊ฒ์ ํน์ง์ผ๋ก ํ๋ ๋๋ ธ์ฌ์ ๋ฅผ ํฌํจํ๋ ํํฐ๋ฅผ ์ ๊ณตํ๋ค.According to a suitable embodiment of the present invention, the substrate; Nylon nanofiber layer laminated on one surface of the substrate by electrospinning; And a polyvinylidene fluoride nanofiber layer laminated on the other side of the substrate by electrospinning; wherein the substrate and the nylon and polyvinylidene fluoride nanofiber layer are adhesive layers formed by electrospinning a low melting polymer solution. Bonded through, and provides a filter comprising a nanofiber, characterized in that the substrate is rotated 180 ยฐ by the flip device when the adhesion between the substrate and the nylon nanofiber layer is finished.
๋ณธ ๋ฐ๋ช ์ ๋ค๋ฅธ ์ ์ ํ ์ค์ํํ์ ๋ฐ๋ฅด๋ฉด, ์ 1๊ธฐ์ฌ; ์๊ธฐ ์ 1๊ธฐ์ฌ์์ ์ ๊ธฐ๋ฐฉ์ฌ์ ์ํด ์ ์ธตํ์ฑ๋ ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋๋๋ ธ์ฌ์ ์ธต; ์๊ธฐ ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋ ๋๋ ธ์ฌ์ ์ธต์์ ์ ์ธต๋๋ ์ 2๊ธฐ์ฌ;๋ฅผ ํฌํจํ๊ณ , ์๊ธฐ ์ 1๊ธฐ์ฌ์ ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋ ๋๋ ธ์ฌ์ ์ธต ๋ฐ ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋ ๋๋ ธ์ฌ์ ์ธต๊ณผ ์ 2๊ธฐ์ฌ๋ ์ ์ต์ ๊ณ ๋ถ์ ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ์ฑ๋๋ ์ ์ฐฉ์ธต์ ํตํด ์ ์ฐฉ๋๋ ๊ฒ์ ํน์ง์ผ๋ก ํ๋ ๋๋ ธ์ฌ์ ๋ฅผ ํฌํจํ๋ ํํฐ๋ฅผ ์ ๊ณตํ๋ค.According to another suitable embodiment of the present invention, there is provided a device comprising: a first substrate; A polyvinylidene fluoride nanofiber layer laminated on the first substrate by electrospinning; And a second substrate laminated on the polyvinylidene fluoride nanofiber layer, wherein the first substrate, the polyvinylidene fluoride nanofiber layer, and the polyvinylidene fluoride nanofiber layer and the second substrate are formed of a low melting polymer solution. It provides a filter comprising a nanofiber, characterized in that the adhesive is bonded through an electrospinning layer formed.
์ด๋, ์๊ธฐ ์ ์ต์ ๊ณ ๋ถ์ ์ฉ์ก์ ์ ์ต์ ํด๋ฆฌ์์คํ ๋ฅด, ์ ์ต์ ํด๋ฆฌ์ฐ๋ ํ, ์ ์ต์ ํด๋ฆฌ๋น๋๋ฆฌ๋ ํ๋ฃจ์ค๋ผ์ด๋๋ก๋ถํฐ 1์ข ์ด์์ผ๋ก ์ ํ๋๋ ๊ฒ์ด ๋ฐ๋์งํ๊ณ , ์๊ธฐ ์ ์ต์ ๊ณ ๋ถ์ ์ฉ์ก์ ๊ธฐ์ฌ ๋ฐ ๋๋ ธ์ฌ์ ์ธต์ ์ ๋ฉด ๋๋ ์ผ๋ถ๋ถ์ ์ ๊ธฐ๋ฐฉ์ฌ๋๋ ๊ฒ์ด ๋ฐ๋์ง ํ๋ฉฐ, ์๊ธฐ ๋๋ ธ์ฌ์ ์ธต์ ๊ณ ๋ถ์ ์ฉ์ก์ 50 ๋ด์ง 100โ์ ์จ๋์์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ์ฑ๋๋ ๊ฒ์ด ๋ฐ๋์งํ๋ค. ย ย ย ย ย ย In this case, the low melting point polymer solution is preferably selected from at least one selected from a low melting point polyester, a low melting point polyurethane, a low melting point polyvinylidene fluoride, the low melting point polymer solution is the front surface or part of the substrate and the nanofiber layer It is preferable to be electrospun, and the nanofiber layer is preferably formed by electrospinning the polymer solution at a temperature of 50 to 100 โ.
๋ํ, ์๊ธฐ ๋๋ ธ์ฌ์ ์ธต์ ์ข ๋ฐฉํฅ ๋๋ ํก๋ฐฉํฅ์ ๋ฐ๋ผ ํ๋์ด ์์ดํ ๊ฒ์ด ๋ฐ๋์ง ํ๊ณ , ์๊ธฐ ๋๋ ธ์ฌ์ ์ธต์ ํ์ฑํ๊ธฐ ์ํ ๊ณ ๋ถ์ ์ฉ์ก์ ์จ๋์กฐ์ ์ฅ์น๋ฅผ ํตํด ์ ๋๊ฐ 1,000 cps ๋ด์ง 3,000 cps๋ก ์ ์ง๋๋ ๊ฒ์ด ๋ฐ๋์งํ๋ค.In addition, the nanofiber layer is preferably different in basis weight along the longitudinal or transverse direction, the polymer solution for forming the nanofiber layer is preferably maintained at a viscosity of 1,000 cps to 3,000 cps through a temperature control device.
๋ณธ ๋ฐ๋ช ์ ๋ฐ๋ฅธ ํํฐ์ ์ ์กฐ๋ฐฉ๋ฒ์ ์ ์ด๋ 2๊ฐ ์ด์์ ๋ฐฉ์ฌ๊ตฌ๊ฐ์ผ๋ก ๊ตฌํ๋๊ณ , ๊ฐ ๋ฐฉ์ฌ๊ตฌ๊ฐ์ ํตํ์ฌ ์๋ก ๊ฐ๊ธฐ ๋ค๋ฅธ ๊ณ ๋ถ์๋ฅผ ์ฐ์์ ์ผ๋ก ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ 2์ธต ์ด์์ผ๋ก ์ ์ธตํ์ฑ๋๋ ํํฐ๋ฅผ ์ป์์ผ๋ก์จ, ํํฐ์ ์ ์กฐ๊ณต์ ์ ๋จ์ํ ๋ฐ ๊ฐ์ํํ ์ ์์ผ๋ฉฐ, ์ด๋ก ์ธํ์ฌ ์ ์กฐ๋น์ฉ ๋ฐ ์ ์กฐ์๊ฐ์ ์ ๊ฐ์ํฌ ์ ์๋ค๋ ๊ฒฝ์ ์ ์ธ ์ด์ ์ด ์๋ค.The manufacturing method of the filter according to the present invention is partitioned into at least two spinning sections, and through each spinning section to obtain a filter which is formed by stacking two or more layers by electrospinning different polymers continuously, thereby producing a filter. It can be simplified and simplified, which has the economic advantage of reducing the manufacturing cost and manufacturing time.
๋ 1์ ๋ณธ ๋ฐ๋ช ์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น๋ฅผ ๊ฐ๋ต์ ์ผ๋ก ๋ํ๋ด๋ ์ธก๋ฉด๋,1 is a side view schematically showing an electrospinning device according to the present invention;
๋ 2๋ ๋ณธ ๋ฐ๋ช ์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ๊ฐ ์ ๋ ๋ด์ ์ค์น๋๋ ๋ ธ์ฆ๋ธ๋ก์๋ ธ์ฆ์ ๊ฐ๋ต์ ์ผ๋ก ๋ํ๋ด๋ ์ธก๋จ๋ฉด๋,Figure 2 is a side cross-sectional view schematically showing a nozzle of a nozzle block installed in each unit of the electrospinning apparatus according to the present invention;
๋ 3์ ๋ณธ ๋ฐ๋ช ์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ๊ฐ ์ ๋ ๋ด์ ์ค์น๋๋ ๋ ธ์ฆ๋ธ๋ก์๋ ธ์ฆ์ ๋ฐ๋ฅธ ๋ค๋ฅธ ์ค์์๋ฅผ ๊ฐ๋ต์ ์ผ๋ก ๋ํ๋ด๋ ์ธก๋จ๋ฉด๋,Figure 3 is a side cross-sectional view schematically showing another embodiment according to the nozzle of the nozzle block installed in each unit of the electrospinning apparatus according to the present invention;
๋ 4๋ ๋ณธ ๋ฐ๋ช ์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ๊ฐ ์ ๋ ๋ด์ ์ค์น๋๋ ๋ ธ์ฆ๋ธ๋ก์๊ฐ๋ต์ ์ผ๋ก ๋ํ๋ด๋ ํ๋ฉด๋,4 is a plan view schematically showing a nozzle block installed in each unit of the electrospinning apparatus according to the present invention;
๋ 5๋ ๋ณธ ๋ฐ๋ช ์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ๊ฐ ์ ๋ ๋ด์ ์ค์น๋๋ ๋ ธ์ฆ๋ธ๋ก์์ ์ด์ฅ์น๊ฐ ์ค์น๋ ๋ชจ์ต์ ๊ฐ๋ต์ ์ผ๋ก ๋ํ๋ด๋ ์ ๋จ๋ฉด๋,5 is a front sectional view schematically showing a state in which a heat transfer apparatus is installed in a nozzle block installed in each unit of an electrospinning apparatus according to the present invention;
๋ 6์ ๋ 5์ A-A'์ ๋จ๋ฉด๋,6 is a cross-sectional view taken along line AA โฒ of FIG. 5;
๋ 7์ ๋ณธ ๋ฐ๋ช ์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ๊ฐ ์ ๋ ๋ด์ ์ค์น๋๋ ๋ ธ์ฆ๋ธ๋ก์์ ์ด์ฅ์น๊ฐ ์ค์น๋ ๋ชจ์ต์ ๋ค๋ฅธ ์ค์์๋ฅผ ๊ฐ๋ต์ ์ผ๋ก ๋ํ๋ด๋ ์ ๋จ๋ฉด๋,Figure 7 is a front sectional view schematically showing another embodiment of the state in which the heat transfer apparatus is installed in the nozzle block installed in each unit of the electrospinning apparatus according to the present invention;
๋ 8์ ๋ 7์ B-B'์ ๋จ๋ฉด๋,8 is a cross-sectional view taken along the line B-B 'of FIG.
๋ 9๋ ๋ณธ ๋ฐ๋ช ์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ๊ฐ ์ ๋ ๋ด์ ์ค์น๋๋ ๋ ธ์ฆ๋ธ๋ก์์ ์ด์ฅ์น๊ฐ ์ค์น๋ ๋ชจ์ต์ ๋ ๋ค๋ฅธ ์ค์์๋ฅผ ๊ฐ๋ต์ ์ผ๋ก ๋ํ๋ด๋ ์ ๋จ๋ฉด๋,9 is a front sectional view schematically showing still another embodiment of a state in which a heating apparatus is installed in a nozzle block installed in each unit of an electrospinning apparatus according to the present invention;
๋ 10์ ๋ 9์ C-C'์ ๋จ๋ฉด๋,10 is a cross-sectional view taken along the line C-C 'of FIG.
๋ 11์ ๋ณธ ๋ฐ๋ช ์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ๋ณด์กฐ ์ด์ก์ฅ์น๋ฅผ ๊ฐ๋ต์ ์ผ๋ก ๋ํ๋ด๋ ๋๋ฉด,11 is a view schematically showing an auxiliary transport device of an electrospinning apparatus according to the present invention;
๋ 12๋ ๋ณธ ๋ฐ๋ช ์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ๋ณด์กฐ ์ด์ก์ฅ์น์ ๋ณด์กฐ๋ฒจํธ ๋กค๋ฌ์๋ค๋ฅธ ์ค์์๋ฅผ ๊ฐ๋ต์ ์ผ๋ก ๋ํ๋ด๋ ๋๋ฉด,12 is a view schematically showing another embodiment of the auxiliary belt roller of the auxiliary transport device of the electrospinning apparatus according to the present invention,
๋ 13 ๋ด์ง ๋ 16์ ๋ณธ ๋ฐ๋ช ์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ์ฅ์ฒ์ํธ ์ด์ก์๋ ์กฐ์ ์ฅ์น์ ๋์๊ณผ์ ์ ๊ฐ๋ต์ ์ผ๋ก ๋ํ๋ด๋ ์ธก๋ฉด๋,13 to 16 is a side view schematically showing the operation of the long sheet feed rate adjusting apparatus of the electrospinning apparatus according to the present invention;
๋ 17์ ๋ณธ ๋ฐ๋ช ์ ์ํ ์ ์ฐฉ์ ์ธต์ ํฌํจํ๋ ํํฐ๋ฅผ ์ ์กฐํ๊ธฐ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น๋ฅผ ๊ฐ๋ต์ ์ผ๋ก ๋ํ๋ด๋ ์ธก๋ฉด๋,17 is a side view schematically showing an electrospinning device for manufacturing a filter including an adhesive layer according to the present invention;
๋ 18์ ๋ณธ ๋ฐ๋ช ์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์) ์ ๋ ๋ด์์ค์น๋๋ ๋ ธ์ฆ๋ธ๋ก์ ๊ฐ๋ต์ ์ผ๋ก ๋ํ๋ด๋ ์ฌ์๋,18 is a perspective view schematically showing a nozzle block installed in an adhesive (low melting point polymer) unit of an electrospinning apparatus according to the present invention;
๋ 19๋ ๋ณธ ๋ฐ๋ช ์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์) ์ ๋ ๋ด์์ค์น๋๋ ๋ ธ์ฆ๋ธ๋ก์ ๊ฐ๋ต์ ์ผ๋ก ๋ํ๋ด๋ ํ๋ฉด๋,19 is a plan view schematically illustrating a nozzle block installed in an adhesive (low melting point polymer) unit of an electrospinning apparatus according to the present invention;
๋ 20 ๋ด์ง ๋ 21์ ๋ณธ ๋ฐ๋ช ์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ๊ฐ ์ ๋ ๋ด์ ์ค์น๋๋๋ ธ์ฆ๋ธ๋ก์ ํตํ์ฌ ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์) ๋ฐ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ด ์์ฐจ์ ๋ถ์ฌ๋๋๋์๊ณผ์ ์ ๊ฐ๋ต์ ์ผ๋ก ๋ํ๋ด๋ ํ๋ฉด๋,20 to 21 are plan views schematically illustrating an operation process of sequentially spraying an adhesive (low melting point polymer) and a polymer spinning solution through a nozzle block installed in each unit of the electrospinning apparatus according to the present invention;
๋ 22๋ ๋ณธ ๋ฐ๋ช ์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ๋ ธ์ฆ๋ธ๋ก์ ๋ฐฐ์ด ์ค์น๋๋ ๋ ธ์ฆ๊ด์ฒด์ ๋ฐ๋ฅธ ๋ค๋ฅธ ์ค์์๋ฅผ ๊ฐ๋ต์ ์ผ๋ก ๋ํ๋ด๋ ํ๋ฉด๋,22 is a plan view schematically showing another embodiment according to the nozzle tube arranged in the nozzle block of the electrospinning apparatus according to the present invention;
๋ 23์ ๋ 22์ ์ ๋ฉด๋,FIG. 23 is a front view of FIG. 22;
๋ 24๋ ๋ณธ ๋ฐ๋ช ์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ๋ ธ์ฆ๋ธ๋ก์ ๋ฐฐ์ด ์ค์น๋๋ ๋ ธ์ฆ๊ด์ฒด์ ๋ฐ๋ฅธ ๋ค๋ฅธ ์ค์์๋ฅผ ๊ฐ๋ต์ ์ผ๋ก ๋ํ๋ด๋ ์ธก๋ฉด๋,24 is a side view schematically showing another embodiment according to the nozzle tube arranged in the nozzle block of the electrospinning apparatus according to the present invention;
๋ 25 ๋ฐ ๋ 26์ ๋ณธ ๋ฐ๋ช ์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ๊ฐ ๋ ธ์ฆ๊ด์ฒด์ ๋ ธ์ฆ์ ํตํ์ฌ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ด ๊ธฐ์ฌ์ ๋์ผ ํ๋ฉด ์์ ์ ๊ธฐ๋ฐฉ์ฌ๋๋ ๋์๊ณผ์ (๋ 25์์ ํ์ ์ผ๋ก ํ์๋ ๋ ธ์ฆ์ด ํ์๋ ๋ ธ์ฆ์ ๋ํ๋ด๊ณ , ๋ 26์์ ํ์ ์ผ๋ก ํ์๋ ๋ ธ์ฆ์ ๊ธฐ์ฌ ํ๋ถ์ ์์นํ๋ ๊ฒ์ ๋ํ๋)์ ๋ฐ๋ฅธ ๋ค๋ฅธ ์ค์์๋ฅผ ๊ฐ๋ต์ ์ผ๋ก ๋ํ๋ด๋ํ๋ฉด๋,25 and 26 show an operation process in which the polymer spinning solution is electrospun on the same plane of the substrate through the nozzles of the nozzle bodies of the electrospinning apparatus according to the present invention (nozzles indicated by broken lines in FIG. 25 are closed). , A nozzle indicated by a broken line in FIG. 26 indicates that the nozzle is located under the substrate).
๋ 27์ ๋ณธ ๋ฐ๋ช ์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ๋ ธ์ฆ๋ธ๋ก์ ๋ฐฐ์ด ์ค์น๋๋ ๋ ธ์ฆ๊ด์ฒด์ ๋ฐ๋ฅธ ๋ ๋ค๋ฅธ ์ค์์๋ฅผ ๊ฐ๋ต์ ์ผ๋ก ๋ํ๋ด๋ ํ๋ฉด๋,27 is a plan view schematically showing still another embodiment according to the nozzle tube which is arranged in the nozzle block of the electrospinning apparatus according to the present invention;
๋ 28์ ๋ณธ ๋ฐ๋ช ์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ๋ ธ์ฆ๋ธ๋ก์ ๋ฐฐ์ด ์ค์น๋๋ ๋ ธ์ฆ๊ด์ฒด์ ๋ฐ๋ฅธ ๋ ๋ค๋ฅธ ์ค์์๋ฅผ ๊ฐ๋ต์ ์ผ๋ก ๋ํ๋ด๋ ์ฌ์๋,28 is a perspective view schematically showing still another embodiment according to the nozzle tube arranged in the nozzle block of the electrospinning apparatus according to the present invention;
๋ 29 ๋ฐ ๋ 30์ ๋ณธ ๋ฐ๋ช ์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ๊ฐ ๋ ธ์ฆ๊ด์ฒด์ ๋ ธ์ฆ์ ํตํ์ฌ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ด ๊ธฐ์ฌ์ ๋์ผ ํ๋ฉด ์์ ์ ๊ธฐ๋ฐฉ์ฌ๋๋ ๋์๊ณผ์ ๋ฐ๋ฅธ ๋ ๋ค ๋ฅธ ์ค์์๋ฅผ ๊ฐ๋ต์ ์ผ๋ก ๋ํ๋ด๋ ํ๋ฉด๋,29 and 30 are a plan view schematically showing another embodiment according to the operation process in which the polymer spinning solution is electrospun on the same plane of the substrate through the nozzle of each nozzle tube of the electrospinning apparatus according to the present invention;
๋ 31 ๋ฐ ๋ 32๋ ๋ณธ ๋ฐ๋ช ์ ๋๋ ธ์ฌ์ ์ธต์ ํฌํจํ๋ ํํฐ๋ฅผ ๋ํ๋ด๋ ๋ชจ์๋,31 and 32 are schematic diagrams showing a filter including a nanofiber layer of the present invention,
๋ 33์ ๋ณธ ๋ฐ๋ช ์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น๋ฅผ ๊ฐ๋ต์ ์ผ๋ก ๋ํ๋ด๋ ์ธก๋ฉด๋,33 is a side view schematically showing an electrospinning device according to the present invention;
๋ 34์ ๋ณธ ๋ฐ๋ช ์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ํ๋ฆฝ์ฅ์น๋ฅผ ๊ฐ๋ต์ ์ผ๋ก ๋ํ๋ด๋ ์ฌ์๋,34 is a perspective view schematically showing a flip device of an electrospinning device according to the present invention;
๋ 35 ๋ด์ง ๋ 38๋ ๋ณธ ๋ฐ๋ช ์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ํ๋ฆฝ์ฅ์น์ ๋์๊ณผ์ ์๊ฐ๋ต์ ์ผ๋ก ๋ํ๋ด๋ ๋๋ฉด.35 to 38 schematically show the operation of the flip device of the electrospinning apparatus according to the present invention.
์ดํ, ๋ณธ ๋ฐ๋ช ์ ๋ํ์ฌ ์ค๋ช ํ๋ค.EMBODIMENT OF THE INVENTION Hereinafter, this invention is demonstrated.
๋ณธ ๋ฐ๋ช ์ ์ผ ์ค์์์ ๋ฐ๋ฅด๋ฉด, ๊ธฐ์ฌ์์ ์ 1๊ณ ๋ถ์ ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ์ฑ๋๋ ์ 1๋๋ ธ์ฌ์ ์ธต; ์๊ธฐ ์ 1๋๋ ธ์ฌ์ ์ธต ์์ ์ 2๊ณ ๋ถ์ ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ์ ์ธตํ์ฑ๋๋ ์ 2๋๋ ธ์ฌ์ ์ธต; ๋ฐ ์๊ธฐ ์ 2๋๋ ธ์ฌ์ ์ธต ์์ ์ 3๊ณ ๋ถ์ ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌ ํ์ฌ ํ์ฑ๋๋ ์ 3๋๋ ธ์ฌ์ ์ธต์ ํฌํจํ๋ ํํฐ๋ฅผ ์ ๊ณตํ๋ค.According to one embodiment of the invention, the first nanofiber layer formed by electrospinning the first polymer solution on the substrate; A second nanofiber layer formed by laminating a second polymer solution on the first nanofiber layer; And a third nanofiber layer formed by electrospinning a third polymer solution on the second nanofiber layer.
์ฌ๊ธฐ์, ๋ณธ ๋ฐ๋ช ์ ์ ์ ํ ์ค์ํํ์ ๋ฐ๋ฅด๋ฉด, ์๊ธฐ ์ 1๊ณ ๋ถ์ ์ฉ์ก ๋ฐ ์ 3๊ณ ๋ถ์ ์ฉ์ก์ ์น์์ฑ ๊ณ ๋ถ์ ์ฉ์ก์ด๋ฉฐ, ์๊ธฐ ์ 2๊ณ ๋ถ์ ์ฉ์ก์ ๋ด์ด์ฑ ๊ณ ๋ถ์ ์ธ๊ฒ์ ํน์ง์ผ๋ก ํ๋ค.Here, according to a preferred embodiment of the present invention, the first polymer solution and the third polymer solution are hydrophilic polymer solution, and the second polymer solution is heat resistant polymer.
๋ํ, ๋ณธ ๋ฐ๋ช ์ ๋ค๋ฅธ ์ ์ ํ ์ค์ํํ์ ๋ฐ๋ฅด๋ฉด, ์๊ธฐ ์ 1๊ณ ๋ถ์ ์ฉ์ก ๋ฐ ์ 3๊ณ ๋ถ์ ์ฉ์ก์ ์์์ฑ ๊ณ ๋ถ์ ์ฉ์ก์ด๋ฉฐ, ์๊ธฐ ์ 2๊ณ ๋ถ์ ์ฉ์ก์ ๋ด์ด์ฑ ๊ณ ๋ถ์ ์ธ๊ฒ์ ํน์ง์ผ๋ก ํ๋ค.According to another suitable embodiment of the present invention, the first polymer solution and the third polymer solution are hydrophobic polymer solutions, and the second polymer solution is heat resistant polymer.
์ด์ ๋ํด, ๋ณธ ๋ฐ๋ช ์ ๋ ๋ค๋ฅธ ์ ์ ํ ์ค์ํํ์ ๋ฐ๋ฅด๋ฉด, ์๊ธฐ ์ 1๊ณ ๋ถ์ ์ฉ์ก์ ์น์์ฑ ๊ณ ๋ถ์ ์ฉ์ก์ด๊ณ , ์ 2๊ณ ๋ถ์ ์ฉ์ก์ ๋ด์ด์ฑ ๊ณ ๋ถ์ ์ฉ์ก์ด๋ฉฐ, ์๊ธฐ ์ 3๊ณ ๋ถ์ ์ฉ์ก์ ์์์ฑ ๊ณ ๋ถ์ ์ธ ๊ฒ์ ํน์ง์ผ๋ก ํ๋ค.In addition, according to another suitable embodiment of the present invention, the first polymer solution is a hydrophilic polymer solution, the second polymer solution is a heat resistant polymer solution, and the third polymer solution is a hydrophobic polymer.
ํํธ, ๋ณธ ๋ฐ๋ช ์ ๋ค๋ฅธ ์ผ ์ค์์์ ๋ฐ๋ฅด๋ฉด, ๊ธฐ์ฌ์์ ์ 1๊ณ ๋ถ์ ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ์ฑ๋๋ ์ 1๋๋ ธ์ฌ์ ์ธต; ์๊ธฐ ์ 1๋๋ ธ์ฌ์ ์ธต ์์ ์ 2๊ณ ๋ถ์ ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ์ ์ธตํ์ฑ๋๋ ์ 2๋๋ ธ์ฌ์ ์ธต์ ํฌํจํ๋ ํํฐ๋ฅผ ์ ๊ณตํ๋ค.On the other hand, according to another embodiment of the present invention, the first nanofiber layer formed by electrospinning the first polymer solution on the substrate; The present invention provides a filter including a second nanofiber layer formed by stacking a second polymer solution on the first nanofiber layer by electrospinning.
์ฌ๊ธฐ์, ๋ณธ ๋ฐ๋ช ์ ์ ์ ํ ์ค์ํํ์ ๋ฐ๋ฅด๋ฉด, ์๊ธฐ ์ 1๊ณ ๋ถ์ ์ฉ์ก์ ํด๋ฆฌ์ํฌ๋ฆด๋ก๋ํธ๋ฆด ๊ณ ๋ถ์ ์ฉ์ก์ด๋ฉฐ, ์๊ธฐ ์ 2๊ณ ๋ถ์ ์ฉ์ก์ ์์์ฑ ๊ณ ๋ถ์ ์ธ๊ฒ์ ํน์ง์ผ๋ก ํ๋ค.Here, according to a preferred embodiment of the present invention, the first polymer solution is a polyacrylonitrile polymer solution, and the second polymer solution is hydrophobic polymer.
๋ํ, ๋ณธ ๋ฐ๋ช ์ ๋ค๋ฅธ ์ ์ ํ ์ค์ํํ์ ๋ฐ๋ฅด๋ฉด, ์๊ธฐ ์ 1๊ณ ๋ถ์ ์ฉ์ก์ ํด๋ฆฌ๋น๋์์ฝ ๊ณ ๋ถ์ ์ฉ์ก์ด๋ฉฐ, ์๊ธฐ ์ 2๊ณ ๋ถ์ ์ฉ์ก์ ์์์ฑ ๊ณ ๋ถ์ ์ธ๊ฒ์ ํน์ง์ผ๋ก ํ๋ค.Further, according to another preferred embodiment of the present invention, the first polymer solution is a polyvinyl alcohol polymer solution, and the second polymer solution is hydrophobic polymer.
์ด์ ๋ํด, ๋ณธ ๋ฐ๋ช ์ ๋ ๋ค๋ฅธ ์ ์ ํ ์ค์ํํ์ ๋ฐ๋ฅด๋ฉด, ์๊ธฐ ์ 1๊ณ ๋ถ์ ์ฉ์ก์ ๋ด์ด์ฑ ๊ณ ๋ถ์ ์ฉ์ก์ด๋ฉฐ, ์๊ธฐ ์ 2๊ณ ๋ถ์ ์ฉ์ก์ ์์์ฑ ๊ณ ๋ถ์ ๋๋ ์น์์ฑ ๊ณ ๋ถ์ ์ด๋ฉฐ, ๋ ๋ค๋ฅธ ์ ์ ํ ์ค์ํํ์ ๋ฐ๋ฅด๋ฉด, ์๊ธฐ ์ 1๊ณ ๋ถ์ ์ฉ์ก์ ํด๋ฆฌ์ฐ๋ ํ์ด๋ฉฐ, ์๊ธฐ ์ 2๊ณ ๋ถ์ ์ฉ์ก์ ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋ ์ธ ๊ฒ์ ํน์ง์ผ๋ก ํ๋ค.In addition, according to another suitable embodiment of the present invention, the first polymer solution is a heat resistant polymer solution, the second polymer solution is a hydrophobic polymer or a hydrophilic polymer, and according to another suitable embodiment, the first polymer The solution is polyurethane, and the second polymer solution is polyvinylidene fluoride.
์ด๋, ๋ณธ ๋ฐ๋ช ์์ ์ฌ์ฉ๋๋ ์น์์ฑ ๊ณ ๋ถ์๋ ํด๋ฆฌ์ํ ๋ฅด์คํฐ, ํด๋ฆฌ์ํฌ๋ฆด๋ก๋ํธ๋ฆด, ํด๋ฆฌ๋น๋์์ฝ, ํด๋ฆฌ์๋ฏธ๋ ๋ฐ ์น์์ฑ ํด๋ฆฌ์ฐ๋ ํ์ผ๋ก ์ด๋ฃจ์ด์ง ๊ตฐ์์ ์ ํ๋ 1์ข ์ธ ๊ฒ์ด ๋ฐ๋์งํ๋, ์ด์ ํ์ ๋๋ ๊ฒ์ ์๋๋ค.In this case, the hydrophilic polymer used in the present invention is preferably one selected from the group consisting of polyethersulfone, polyacrylonitrile, polyvinyl alcohol, polyamide, and hydrophilic polyurethane, but is not limited thereto.
๋ํ, ๋ณธ ๋ฐ๋ช ์์ ์ฌ์ฉ๋๋ ์์์ฑ ๊ณ ๋ถ์๋ ํด๋ฆฌ๋น๋๋ฆฌ๋ดํ๋ฃจ์ค๋ผ์ด๋, ์ ์ต์ ํด๋ฆฌ์์คํ ๋ฅด ๋ฐ ์์์ฑ ํด๋ฆฌ์ฐ๋ ํ์ผ๋ก ์ด๋ฃจ์ด์ง ๊ตฐ์์ ์ ํ๋ 1์ข ์ธ ๊ฒ์ด ๋ฐ๋์งํ๋, ์ด์ ํ์ ๋๋ ๊ฒ์ ์๋๋ค.In addition, the hydrophobic polymer used in the present invention is preferably one selected from the group consisting of polyvinylidene fluoride, low melting polyester and hydrophobic polyurethane, but is not limited thereto.
์ด์ ๋ํด, ๋ณธ ๋ฐ๋ช ์์ ์ฌ์ฉ๋๋ ๋ด์ด์ฑ ๊ณ ๋ถ์๋ ํด๋ฆฌ์๋ฏน์ฐ, ๋ฉํ์๋ผ๋ฏธ๋, ํด๋ฆฌ์ํ ๋ฅด์คํฐ์ผ๋ก ์ด๋ฃจ์ด์ง ๊ตฐ์์ ์ ํ๋ 1์ข ์ธ ๊ฒ์ด ๋ฐ๋์งํ๋, ์ด์ ํ์ ๋๋ ๊ฒ์ ์๋๋ค.In addition, the heat resistant polymer used in the present invention is preferably one selected from the group consisting of polyamic acid, metaaramid, and polyether sulfone, but is not limited thereto.
ํํธ, ๋ณธ ๋ฐ๋ช ์ ๋ ๋ค๋ฅธ ์ผ ์ค์์์ ๋ฐ๋ฅด๋ฉด, ๋ณธ ๋ฐ๋ช ์ ๊ธฐ์ฌ ์์ ํด๋ฆฌ๋น๋๋ฆฌ๋ดํ๋ฃจ์ค๋ผ์ด๋ ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ์ฑ๋๊ณ , ์ฌ์ ์ง๊ฒฝ์ด 200~250nm์ธ ํด๋ฆฌ๋น๋๋ฆฌ๋ดํ๋ฃจ์ค๋ผ์ด๋ ๋๋ ธ์ฌ์ ๋ก ์ด๋ฃจ์ด์ง ์ 1๋๋ ธ์ฌ์ ์ธต; ์๊ธฐ ์ 1๋๋ ธ์ฌ์ ์ธต ์์ ํด๋ฆฌ๋น๋๋ฆฌ๋ดํ๋ฃจ์ค๋ผ์ด๋ ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ์ ์ธตํ์ฑ๋๊ณ , ์ฌ์ ์ง๊ฒฝ์ด 150~200nm์ธ ํด๋ฆฌ๋น๋๋ฆฌ๋ดํ๋ฃจ์ค๋ผ์ด๋ ๋๋ ธ์ฌ์ ๋ก ์ด๋ฃจ์ด์ง ์ 2 ๋๋ ธ์ฌ์ ์ธต; ๋ฐ ์๊ธฐ ์ 2๋๋ ธ์ฌ์ ์ธต ์์ ํด๋ฆฌ๋น๋๋ฆฌ๋ดํ๋ฃจ์ค๋ผ์ด๋ ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ์ ์ธตํ์ฑ๋๊ณ , ์ฌ์ ์ง๊ฒฝ์ด 100~150nm์ธ ํด๋ฆฌ๋น๋๋ฆฌ๋ดํ๋ฃจ์ค๋ผ์ด๋ ๋๋ ธ์ฌ์ ๋ก ์ด๋ฃจ์ด์ง ์ 3๋๋ ธ์ฌ์ ์ธต์ ํฌํจํ๋ ํํฐ๋ฅผ ์ ๊ณตํ๋ค.On the other hand, according to another embodiment of the present invention, the present invention is formed by electrospinning a polyvinylidene fluoride solution on a substrate, the first consisting of polyvinylidene fluoride nanofibers having a fiber diameter of 200 ~ 250nm Nanofibrous layer; A second nanofibrous layer formed by electrospinning a polyvinylidene fluoride solution on the first nanofiber layer and made of polyvinylidene fluoride nanofibers having a fiber diameter of 150 to 200 nm; And a third nanofibrous layer formed by electrospinning a polyvinylidene fluoride solution on the second nanofibrous layer to form a laminate and made of polyvinylidene fluoride nanofibers having a fiber diameter of 100 to 150 nm.
๋ํ, ๋ณธ ๋ฐ๋ช ์ ๋ค๋ฅธ ์ผ ์ค์์์ ๋ฐ๋ฅด๋ฉด, ๋ณธ ๋ฐ๋ช ์ ๊ธฐ์ฌ์์ ์ฌ์ ์ง๊ฒฝ์ด 100~150nm์ธ ํด๋ฆฌ๋น๋๋ฆฌ๋ดํ๋ฃจ์ค๋ผ์ด๋ ๋๋ ๋์ผ๋ก ๋๋ ธ์ฌ์ ๋ก ์ด๋ฃจ์ด์ง ์ 1๋๋ ธ์ฌ์ ์ธต; ๋ฐ ์๊ธฐ ์ 1๋๋ ธ์ฌ์ ์ธต ์์ ์ ๊ธฐ๋ฐฉ์ฌ์ ์ํด ์ ์ธตํ์ฑ๋๋ ์ฌ์ ์ง๊ฒฝ์ด 80~150nm์ธ ํด๋ฆฌ๋น๋๋ฆฌ๋ดํ๋ฃจ์ค๋ผ์ด๋ ๋๋ ธ์ฌ์ ๋ก ์ด๋ฃจ์ด์ง ์ 2๋๋ ธ์ฌ์ ์ธต์ ํฌํจํ๋ ํํฐ๋ฅผ ์ ๊ณตํ๋ค.In addition, according to another embodiment of the present invention, the present invention includes a first nanofiber layer made of polyvinylidene fluoride or nylon nanofibers having a fiber diameter of 100 to 150 nm; And a second nanofibrous layer made of polyvinylidene fluoride nanofibers having a fiber diameter of 80 to 150 nm laminated by electrospinning on the first nanofibrous layer.
ํํธ, ๋ณธ ๋ฐ๋ช ์ ์ผ ์ค์์์ ๋ฐ๋ฅด๋ฉด, ๋ณธ ๋ฐ๋ช ์ ๊ธฐ์ฌ์ ์ผ๋ฉด์ ์ฌ์ ์ง๊ฒฝ์ด 150~300nm์ธ ํด๋ฆฌ๋น๋๋ฆฌ๋ดํ๋ฃจ์ค๋ผ์ด๋ ๋๋ ธ์ฌ์ ๋ก ์ด๋ฃจ์ด์ง ์ 1๋๋ ธ์ฌ์ ์ธต; ๋ฐ ์๊ธฐ ๊ธฐ์ฌ์ ํ์ธก๋ฉด ์์ ์ ๊ธฐ๋ฐฉ์ฌ์ ์ํด ์ ์ธตํ์ฑ๋๋ ์ฌ์ ์ง๊ฒฝ์ด 100~150nm์ธ ํด๋ฆฌ๋น๋๋ฆฌ๋ดํ๋ฃจ์ค๋ผ์ด๋ ๋๋ ธ์ฌ์ ๋ก ์ด๋ฃจ์ด์ง ์ 2๋๋ ธ์ฌ์ ์ธต์ ํฌํจํ๋ ํํฐ๋ฅผ ์ ๊ณตํ๋ค.On the other hand, according to an embodiment of the present invention, the present invention comprises a first nanofiber layer made of polyvinylidene fluoride nanofibers having a fiber diameter of 150 ~ 300nm on one surface of the substrate; And a second nanofiber layer made of polyvinylidene fluoride nanofibers having a fiber diameter of 100 to 150 nm laminated by electrospinning on the other side of the substrate.
๋ํ, ๋ณธ ๋ฐ๋ช ์ ๋ค๋ฅธ ์ผ ์ค์์์ ๋ฐ๋ฅด๋ฉด, ๋ณธ ๋ฐ๋ช ์ ๊ธฐ์ฌ์ ์ผ๋ฉด์ ์ ๊ธฐ ๋ฐฉ์ฌ์ ์ํด ์ ์ธต๋๋ ๋์ผ๋ก ๋๋ ธ์ฌ์ ๋ก ์ด๋ฃจ์ด์ง ์ 1๋๋ ธ์ฌ์ ์ธต; ๋ฐ ์๊ธฐ ๊ธฐ์ฌ์ ํ์ธก๋ฉด ์์ ์ ๊ธฐ๋ฐฉ์ฌ์ ์ํด ์ ์ธตํ์ฑ๋๋ ํด๋ฆฌ๋น๋๋ฆฌ๋ดํ๋ฃจ์ค๋ผ์ด๋ ๋๋ ธ์ฌ์ ๋ก ์ด๋ฃจ์ด์ง ์ 2๋๋ ธ์ฌ์ ์ธต์ ํฌํจํ๋ ํํฐ๋ฅผ ์ ๊ณตํ๋ค.In addition, according to another embodiment of the present invention, the present invention comprises a first nanofiber layer made of nylon nanofibers laminated on one surface of the substrate by electrospinning; And a second nanofiber layer made of polyvinylidene fluoride nanofibers laminated by electrospinning on the other side of the substrate.
์ด์ ๋ํด, ๋ณธ ๋ฐ๋ช ์ ๋ ๋ค๋ฅธ ์ผ ์ค์์์ ๋ฐ๋ฅด๋ฉด, ๋ณธ ๋ฐ๋ช ์ ์ 1๊ธฐ์ฌ์์ ์ ๊ธฐ๋ฐฉ์ฌ์ ์ํด ์ ์ธต ํ์ฑ๋๋ ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋ ๋๋ ธ์ฌ์ ์ธต; ๋ฐ ์๊ธฐ ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋ ๋๋ ธ์ฌ์ ์ธต ์์ ์ ์ธต ํ์ฑ๋๋ ์ 2๊ธฐ์ฌ๋ฅผ ํฌํจํ๋ ํํฐ๋ฅผ ์ ๊ณตํ๋ค. In addition, according to another embodiment of the present invention, the present invention is a polyvinylidene fluoride nanofibrous layer formed by electrospinning on a first substrate; And it provides a filter comprising a second substrate laminated on the polyvinylidene fluoride nanofiber layer.
์ด๋, ์๊ธฐ ํํฐ๋ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น๋ฅผ ์ด์ฉํ์ฌ ์ ์กฐ๋๋ ๊ฒ์ ํน์ง์ผ๋ก ํ๋ค.At this time, the filter is characterized in that it is manufactured using an electrospinning device.
๋ณธ ๋ฐ๋ช ์ ์ ์ ํ ์ค์ํํ์ ๋ฐ๋ผ ์ฌ์ฉ๋๋ ํด๋ฆฌ๋น๋๋ฆฌ๋ดํ๋ฃจ์ค๋ผ์ด๋(PVDF)๊ณ ๊ณ ๋ถ์ ์ ํด์ง์ ๊ณ ๋ถ์ ๋งคํธ๋ฆญ์ค๋ฅผ ์๋ธ๋ง์ดํฌ๋ก ์ดํ์ ๋ค๊ณต์ฑ์ ๊ฐ๋๋ก ์ ์กฐํ ํ, ์ ๊ธฐ ์ ํด์ก์ ์ด ์์ ๊ธฐ๊ณต์ ์ฃผ์ ์์ผ ์ ์กฐํ๋ ๊ฒ์ผ๋ก, ์ ๊ธฐ ์ ํด์ก๊ณผ์ ํธํ์ฑ์ด ์ฐ์ํ์ฌ, ์ด ์์ ๊ธฐ๊ณต์ ๋ค์ด๊ฐ ์ ๊ธฐ ์ ํด์ก์ ๋์ก์ด ๋์ง ์๊ณ ์์ ํ ์ ํด์ง๋ก ์ฌ์ฉํ ์ ์๋ค๋ ์ฅ์ ์ด ์๊ณ , ์ ๊ธฐ ์ฉ๋งค ์ ํด์ก์ ๋์ค์ ์ฃผ์ ํ๊ธฐ ๋๋ฌธ์ ๊ณ ๋ถ์๋งคํธ๋ฆญ์ค๋ฅผ ๋๊ธฐ ์ค์์๋ ์ ์กฐํ ์ ์๋ค.The polyvinylidene fluoride (PVDF) -based polymer electrolyte used according to the preferred embodiment of the present invention is prepared by preparing a polymer matrix to have a porosity of submicron or less, and then injecting an organic electrolyte solution into these small pores. The compatibility with the electrolyte is excellent, the organic electrolyte in the small pores has the advantage that can be used as a safe electrolyte without leakage, and since the organic solvent electrolyte is injected later, the polymer matrix can be produced in the air.
๋ํ, ์๊ธฐ ํด๋ฆฌ๋น๋๋ฆฌ๋ดํ๋ฃจ์ค๋ผ์ด๋ ์์ง์ ์ค๋ ํ๊ท ๋ถ์๋(Mw)์, ํน๋ณํ ํ์ ๋์ง ์์ง๋ง, 10,000 ๋ด์ง 500,000์ธ ๊ฒ์ด ๋ฐ๋์งํ๊ณ , 50,000 ๋ด์ง500,000์ธ ๊ฒ์ด ๋ณด๋ค ๋ฐ๋์งํ๋ค. ์๊ธฐ ํด๋ฆฌ๋น๋๋ฆฌ๋ดํ๋ฃจ์ค๋ผ์ด๋ ์์ง์ ์ค๋ํ๊ท ๋ถ์๋์ด 10,000 ๋ฏธ๋ง์ธ ๊ฒฝ์ฐ์๋ ๋๋ ธ์ฌ์ ๋ฅผ ์ด๋ฃจ๋ ๋๋ ธ์ฌ์ ๊ฐ ์ถฉ๋ถํ ๊ฐ๋๋ฅผ ์ป์ ์ ์๊ณ , 500,000์ ์ด๊ณผํ๋ ๊ฒฝ์ฐ์๋ ์ฉ์ก์ทจ๊ธ์ด ์ฉ์ดํ์ง ์๊ณ , ๊ณต์ ์ฑ์ด ๋๋น ๊ท ์ผํ ๋๋ ธ์ฌ์ ๋ฅผ ์ป๊ธฐ ์ด๋ ต๊ฒ ๋๋ค.In addition, the weight average molecular weight (Mw) of the said polyvinylidene fluoride resin is although it does not specifically limit, It is preferable that it is 10,000-500,000, and it is more preferable that it is 50,000-500,000. When the weight average molecular weight of the polyvinylidene fluoride resin is less than 10,000, the nanofibers constituting the nanofibers may not obtain sufficient strength, and when the polyvinylidene fluoride resin exceeds 500,000, the solution may not be easily handled and the processability may be poor, resulting in uniform nanofibers. It becomes difficult to obtain.
๋ณธ ๋ฐ๋ช ์ ๋ค๋ฅธ ์ ์ ํ ์ค์ํํ์ ๋ฐ๋ผ ์ฌ์ฉ๋๋ ์ ์ต์ ํด๋ฆฌ์์คํ ๋ฅด๋ ์์์ฑ ๊ณ ๋ถ์๋ก์, ํ ๋ ํํ์ฐ, ์ด์ํํ์ฐ ๋ฐ ์ด๋ค์ ํผํฉ๋ฌผ์ ์ฌ์ฉํ๋ ๊ฒ์ด ์ข๋ค. ์ฌ๊ธฐ์ ์ต์ ์ ๋์ฑ๊ฐํ์ํค๊ธฐ ์ํ์ฌ ๋์ฌ์ฑ๋ถ์ผ๋ก ์ํธ๋ ๊ธ๋ฆฌ์ฝ(ethylene glycol)์ ์ฒจ๊ฐํ๋ ๊ฒ๋ ๋ฌด๋ฐฉํ๋ค.The low-melting polyester used in accordance with another suitable embodiment of the present invention is preferably a hydrophobic polymer, using terephthalic acid, isophthalic acid and mixtures thereof. In order to further lower the melting point, ethylene glycol may be added as the diol component.
๋ณธ ๋ฐ๋ช ์ ๋ ๋ค๋ฅธ ์ ์ ํ ์ค์ํํ์ ๋ฐ๋ผ ์ฌ์ฉ๋๋ ์์์ฑ ํด๋ฆฌ์ฐ๋ ํ์ ์์ฑ๊ธฐ๊ฐ ๋ถ์ง๋ ๊ตฌ์กฐ๋ฅผ ๊ฐ๋๋ฐ, ์ด๋ค์ ํด๋ฆฌ์ํฌ๋ ์ฅ์๋๋ฅผ ๋ค๊ด๋ฅ์ฑ ๋ฌผ์ง, ๋์ด์์์๋ค์ดํธ ๋ฐ ๋ฌผ๊ณผ ๋ฐ์์ํค๊ณ , ์ป์ด์ง ์์ฑ๋ฌผ์ ์์์ฑ ์ผ๊ด๋ฅ ํ์ฑ ์์ ํจ์ ํํฉ๋ฌผ ๋๋ ๋ชจ๋ ธ ์ด์์์๋ค์ดํธ๋ก ๋ง๋จ ์บกํ์ํด์ผ๋ก์จ ์ ์กฐ๋ ์ ์๋ค. ์์์ฑ๊ธฐ๋ ๋ ๋ฆฝ์ ์ผ๋ก ์ํฌ, ์๋ฆด, ์๋ฆด์ํฌ, ์์ผ๋, ์๋ฆด์์ผ๋, ์งํ์กฑ, ํผํ๋ฃจ์ค๋ก์ํฌ, ์นด๋ฅด๋ณด์ค๋ฆด, ํด๋ฆฌ์ํด๋ฆด ๋ฐ ๋ณตํฉ ์์ง์๊ธฐ๋ก ์ด๋ฃจ์ด์ง๋ ๊ตฐ์ผ๋ก๋ถํฐ ์ ํ๋ ์ ์์ผ๋ฉฐ, ์ฌ๊ธฐ์ ์ํฌ, ์์ผ๋, ํผํ๋ฃจ์ค๋ก์ํฌ ๋ฐ ์นด๋ฅด๋ณด์ค๋ฆด ์์์ฑ ๊ธฐ๋ 1 ๋ด์ง 40๊ฐ์ ํ์์์๋ฅผํฌํจํ๊ณ ์๋ฆด, ์๋ฆด์ํฌ, ์๋ฆด์์ผ๋, ์งํ์กฑ ๋ฐ ํด๋ฆฌ์ํด๋ฆด ์์์ฑ ๊ธฐ๋ 3 ๋ด์ง 40๊ฐ์ ํ์์์๋ฅผ ํฌํจํ๋ค.Hydrophobic polyurethanes used according to another suitable embodiment of the present invention have a calcined branched structure, which reacts polyalkylene oxides with polyfunctional materials, diisocyanates and water, and the resulting product is subjected to hydrophobic coherent activity. It can be prepared by end capping with a hydrogen containing compound or mono isocyanate. Hydrophobic groups can be independently selected from the group consisting of alkyl, aryl, arylalkyl, alkenyl, arylalkenyl, alicyclic, perfluoroalkyl, carbosilyl, polycyclyl and composite resins, wherein alkyl, al Kenyl, perfluoroalkyl and carbosilyl hydrophobic groups contain 1-40 carbon atoms and aryl, arylalkyl, arylalkenyl, cycloaliphatic and polycyclyl hydrophobic groups contain 3-40 carbon atoms.
๋ณธ ๋ฐ๋ช ์ ๋ค๋ฅธ ์ ์ ํ ์ค์ํํ์ ๋ฐ๋ผ ์ฌ์ฉ๋๋ ํด๋ฆฌ์ํฌ๋ฆด๋ก๋ํธ๋ฆด(Polyacrylonitrile, PAN)์ ์ํฌ๋ฆด๋ก๋ํธ๋ฆด(CH2=CHCN)์ ์คํฉ์ฒด๋ฅผ ์๋ฏธํ๋ค.Polyacrylonitrile (PAN) used according to another suitable embodiment of the present invention means a polymer of acrylonitrile (CH2 = CHCN).
[๋ฐ์์ 1]
์ฌ๊ธฐ์, ํด๋ฆฌ์ํฌ๋ฆด๋ก๋ํธ๋ฆด ์์ง๋ ๋๋ถ๋ถ์ ๊ตฌ์ฑํ๋ ์ํฌ๋ฆด๋ก๋ํธ๋ฆด๊ณผ ๋จ์์ฒด์ ํผํฉ๋ฌผ๋ก๋ถํฐ ๋ง๋ค์ด์ง๋ ๊ณต์คํฉ์ฒด์ด๋ค. ์์ฃผ ์ฌ์ฉ๋๋ ๋จ์์ฒด๋ ๋ถํ๋์์คํฐ๋ ์ผํ๋น๋๋ฆฌ๋ด ๋๋ ๋ค๋ฅธ ๋น๋ ํํฉ๋ฌผ ๋ฑ์ด ์๋ค. ์ํฌ๋ฆด ์ฌ์ ๋ ์ต์ํ 85% ์ ์ํฌ๋ฆด๋ก๋ํธ๋ฆด์ ํฌํจํ๋ฉฐ, ๋ชจ๋์ํฌ๋ฆด์ 35~85%์ ์ํฌ๋ฆด๋ก๋ํธ๋ฆด์ ํฌํจํ๊ณ ์๋ค. ๋ค๋ฅธ ๋จ์์ฒด๊ฐ ํฌํจ๋๋ฉด ์ฌ์ ๋ ์ผ๋ฃ์ ๋ํ ์นํ๋ ฅ์ด ์ฆ๊ฐํ๋ ํน์ฑ์ ๊ฐ๋๋ค. ๋ ์์ธํ๊ฒ๋ ์ํฌ๋ฆด๋ก๋ํธ๋ฆด๊ณ ๊ณต์คํฉ์ฒด ๋ฐ ๋ฐฉ์ฌ์ฉ์ก์ ์ ์กฐํ๋ ๋ฐ ์์ด์, ์ํฌ๋ฆด๋ก๋ํธ๋ฆด๊ณ ๊ณต์คํฉ์ฒด๋ฅผ ์ฌ์ฉํ์ฌ ์ ์กฐํ๋ ๊ฒฝ์ฐ์๋ ์ ๊ธฐ๋ฐฉ์ฌ๋ฒ์ผ๋ก ๊ทน์ธ์ฌ์ ๋ฅผ ์ ์กฐํ๋ ๊ณผ์ ์์ ๋ ธ์ฆ ์ค์ผ์ด ์ ๊ณ , ์ ๊ธฐ๋ฐฉ์ฌ์ฑ์ด ์ฐ์ํ์ฌ ์ฉ๋งค์ ๋ํ ์ฉํด๋๋ฅผ ์ฆ๊ฐ์ํด๊ณผ ๋์์, ๋ณด๋ค ์ข์ ๊ธฐ๊ณ์ ๋ฌผ์ฑ์ ๋ถ์ฌํ ์ ์๋ค. ๋๋ถ์ด ํด๋ฆฌ ์ํฌ๋ฆด๋ก๋ํธ๋ฆด์ ์ฐํ์ ์ด 300โ ์ด์์ผ๋ก ๋ด์ด์ฑ์ด ์ฐ์ํ๋ค.Here, the polyacrylonitrile resin is a copolymer made from a mixture of acrylonitrile and units constituting most of them. Frequently used monomers include butadiene styrene vinylidene chloride or other vinyl compounds. Acrylic fibers contain at least 85% acrylonitrile and modacryl contains 35-85% acrylonitrile. When other monomers are included, the fiber has the property of increasing affinity for the dye. More specifically, in the production of acrylonitrile-based copolymers and spinning solutions, in the case of using acrylonitrile-based copolymers, nozzle contamination is less during the manufacturing of microfibers by the electrospinning method, and the electrospinning properties are excellent. By increasing the solubility in the solvent, it is possible to give better mechanical properties. In addition, polyacrylonitrile has a softening point of 300 ยฐ C. or higher and excellent heat resistance.
๋ํ, ํด๋ฆฌ์ํฌ๋ฆด๋ก๋ํธ๋ฆด์ ์คํฉ๋๋ 1,000 ๋ด์ง 1,000,000์ด๋ฉฐ, ๋ฐ๋์งํ ๊ฒ๋ 2,000 ๋ด์ง 1,000,000์ธ ๊ฒ์ด ์ข๋ค.In addition, the degree of polymerization of the polyacrylonitrile is 1,000 to 1,000,000, preferably 2,000 to 1,000,000.
๊ทธ๋ฆฌ๊ณ , ํด๋ฆฌ์ํฌ๋ฆด๋ก๋ํธ๋ฆด์ ์ํฌ๋ฆด๋ก๋ํธ๋ฆด ๋จ๋์ฒด, ์์์ฑ ๋จ๋์ฒด ๋ฐ ์น์์ฑ ๋จ๋์ฒด์ ์ฌ์ฉ๋์ ๋ง์กฑ์ํค๋ ๋ฒ์ ๋ด์์ ์ฌ์ฉํ๋ ๊ฒ์ด ๋ฐ๋์งํ๋ค. ๊ณ ๋ถ์ ์คํฉ ์ ์ํฌ๋ฆด๋ก๋ํธ๋ฆด ๋จ๋์ฒด์ ์ค๋%๋ ์น์์ฑ ๋จ๋์ฒด์ ์ค๋%์ ์์์ฑ ๋จ๋์ฒด์ ์ค๋%์ด 3:4 ๋น์จ๋ก ํ์ฌ ์ ์ฒด ๋จ๋์ฒด์์ ๋บ ๊ฐ์ด 60๋ณด๋ค ์ ์ ๊ฒฝ์ฐ ์ ๊ธฐ๋ฐฉ์ฌํ๊ธฐ์ ์ ๋๊ฐ ๋๋ฌด ๋ฎ์ผ๋ฉฐ, ์ฌ๊ธฐ์ ๊ฐ๊ต์ ๋ฅผ ํฌ์ ํ๋๋ผ๋ ๋ ธ์ฆ์ค์ผ์ ์ ๋ฐ์ ๋ฌผ๋ก ์ ๊ธฐ๋ฐฉ์ฌ์ ์์ ์ ์ธ ์ ฏ(JET) ํ์ฑ์ด ์ด๋ ต๋ค. ๋ํ 99 ์ด์์ผ ๊ฒฝ์ฐ ๋ฐฉ์ฌ์ ๋๊ฐ ๋๋ฌด ๋์ ๋ฐฉ์ฌ๊ฐ ์ด๋ ต๊ณ ์ฌ๊ธฐ์ ์ ๋๋ฅผ ๋ฎ์ถ ์ ์๋ ์ฒจ๊ฐ์ ๋ฅผ ํฌ์ ํ๋๋ผ๋๊ทน์ธ์ฌ์ ์ ์ง๊ฒฝ์ด ๊ตต์ด์ง๊ณ ์ ๊ธฐ๋ฐฉ์ฌ์ ์์ฐ์ฑ์ด ๋๋ฌด ๋ฎ์ ๋ณธ ๋ฐ๋ช ์ ๋ชฉ์ ์ ๋ฌ์ฑํ ์ ์๋ค.And it is preferable to use polyacrylonitrile within the range which satisfy | fills the usage-amount of an acrylonitrile monomer, a hydrophobic monomer, and a hydrophilic monomer. The weight percent of acrylonitrile monomer during polymer polymerization is too low for electrospinning when the weight percentage of hydrophilic monomer and the weight percentage of hydrophobic monomer are less than 60 due to the ratio of 3: 4. Even if the crosslinking agent is added to the nozzle, it is difficult not only to cause nozzle contamination but also to form a stable jet during electrospinning. In addition, in the case of 99 or more, the spinning viscosity is too high, and spinning is difficult, and even if an additive is added to reduce the viscosity, the diameter of the ultrafine fibers becomes thick and the productivity of the electrospinning is too low to achieve the object of the present invention.
๋ํ, ์ํฌ๋ฆด๊ณ ๊ณ ๋ถ์์์ ๊ณต๋จ๋์ฒด์ ์์ด ๋ง์ด ํฌ์ ๋ ์๋ก ๊ฐ๊ต์ ์ ์๋๋ง์ด ํฌ์ ๋์ด์ผ๋ง ์ ๊ธฐ๋ฐฉ์ฌ์ ์์ ์ฑ์ด ํ๋ณด๋๊ณ ๋๋ ธ์ฌ์ ์ ๊ธฐ๊ณ์ ๋ฌผ์ฑ ์ ํ๋ฅผ๋ฐฉ์งํ ์ ์๋ค.In addition, as the amount of the comonomer is increased in the acrylic polymer, the amount of the crosslinking agent should be added to ensure the stability of electrospinning and to prevent the mechanical properties of the nanofibers from deteriorating.
์๊ธฐ ์์์ฑ ๋จ๋์ฒด๋ ๋ฉํ์ํฌ๋ฆด๋ ์ดํธ, ์ํธ์ํฌ๋ฆด๋ ์ดํธ, ๋ฉํธ๋ฉํํฌ๋ฆด๋ ์ดํธ, ์ํธ๋ฉํํฌ๋ฆด๋ ์ดํธ, ๋ถํธ๋ฉํํฌ๋ฆด๋ ์ดํธ, ๋น๋์์ธํ ์ดํธ, ๋น๋ํผ๋กค๋ฆฌ๋,๋น๋๋ฆฌ๋ดํด๋ก๋ผ์ด๋, ๋น๋ํด๋ก๋ผ์ด๋ ๋ฑ์ ์ํธ๋ ๊ณ ํํฉ๋ฌผ ๋ฐ ๊ทธ์ ์ ๋์ฒด์์ ์ ํ๋๋ ์ด๋ ํ๋ ์ด์์ ์ฌ์ฉํ๋ ๊ฒ์ด ๋ฐ๋์งํ๋ค.The hydrophobic monomer is used in ethylene-based compounds and derivatives thereof such as methacrylate, ethyl acrylate, methyl methacrylate, ethyl methacrylate, butyl methacrylate, vinyl acetate, vinylpyrrolidone, vinylidene chloride, and vinyl chloride. It is preferable to use any one or more selected.
์๊ธฐ ์น์์ฑ ๋จ๋์ฒด๋ ์ํฌ๋ฆด์ฐ, ์๋ฆด์์ฝ, ๋ฉํ์๋ฆด์์ฝ, ํ์ด๋๋ก์์ํธ์ํฌ๋ฆด๋ ์ดํธ, ํ์ด๋๋ก์์ํธ๋ฉํํฌ๋ฆด๋ ์ดํธ, ํ์ด๋๋ก์ํ๋กํ์ํฌ๋ฆด๋ ์ดํธ, ๋ถํ๋์ฌ๋ชจ๋ ธ์ํฌ๋ฆด๋ ์ดํธ, ๋๋ฉํธ์๋ฏธ๋ ธ์ํธ์ํฌ๋ฆด๋ ์ดํธ, ๋ถํ ํธ๋ฆฌ์นด๋ฅด๋ณต์ค์ฐ, ๋น๋์ ํฐ์ฐ, ์๋ฆด ์ ํฐ์ฐ, ๋ฉํ๋ฆด์ ํฐ์ฐ, ํ๋ผ์คํฐ๋ ์ ํฐ์ฐ ๋ฑ์ ์ํธ๋ ๊ณ ํํฉ๋ฌผ ๋ฐ ๋ค๊ฐ์ฐ ๋๋ ๊ทธ๋ค์ ์ ๋์ฒด์์ ์ ํ๋๋ ์ด๋ ํ๋ ์ด์์ ์ฌ์ฉํ๋ ๊ฒ์ด ๋ฐ๋์งํ๋ค.The hydrophilic monomers are acrylic acid, allyl alcohol, metaallyl alcohol, hydroxyethyl acrylate, hydroxyethyl methacrylate, hydroxypropyl acrylate, butanediol monoacrylate, dimethylaminoethyl acrylate, butene tricarboxylic acid, vinyl It is preferable to use any one or more selected from ethylene-based compounds such as sulfonic acid, allyl sulfonic acid, metalylsulfonic acid, parastyrene sulfonic acid, and polyhydric acids or derivatives thereof.
์๊ธฐ ์ํฌ๋ฆด๋ก๋ํธ๋ฆด๊ณ ๊ณ ๋ถ์๋ฅผ ์ ์กฐํ๊ธฐ ์ํ์ฌ ์ฌ์ฉํ๋ ๊ฐ์์ ๋ก๋ ์์กฐ๊ณ ํํฉ๋ฌผ ๋๋ ์คํ์ดํธ ํํฉ๋ฌผ์ ์ฌ์ฉํ ์ ์์ผ๋ ์ผ๋ฐ์ ์ผ๋ก ์ฐํํ์ ๋ฐ์์์ด์ฉ๋๋ ๋ผ๋์นผ ๊ฐ์์ ๋ฅผ ์ฌ์ฉํ๋ ๊ฒ์ด ์ข๋ค.As an initiator used to prepare the acrylonitrile-based polymer, an azo compound or a sulfate compound may be used, but in general, it is preferable to use a radical initiator used for a redox reaction.
๋ณธ ๋ฐ๋ช ์ ๋ ๋ค๋ฅธ ์ ์ ํ ์ค์ํํ์ ๋ฐ๋ผ ์ฌ์ฉ๋๋ ํด๋ฆฌ๋น๋์์ฝ์ฌ(Polyvinylalcohol; PVA)์ ์์ฒด ์ ํฉํ ์น์์ฑ ๊ณ ๋ถ์ ์์ฌ๋ก ๋ฌผ๋ฆฌ์ , ๊ธฐ๊ณ์ ๋ฌผ์ฑ ๋ฐ ๋ดํํ์ฑ์ด ์ฐ์ํ๊ธฐ ๋๋ฌธ์์ฝ๋ฌผ์ ๋ฌ ์์คํ ์ด๋ ๋ฉค๋ธ๋ ์ธ์ผ๋ก ์ฌ์ฉ๋ ์ ์๋ค.Polyvinylalcohol (PVA) used according to another suitable embodiment of the present invention is a biocompatible hydrophilic polymer material and can be used as a drug delivery system or membrane because of its excellent physical and mechanical properties and chemical resistance.
์๊ธฐ ํด๋ฆฌ๋น๋์์ฝ์ฌ์ ์์ฒด ์ ํฉ์ฑ์ด ๋ฐ์ด๋๋ฉฐ, ์ ์กฐํ๊ธฐ ์ฝ๊ณ , ํฝ์ค์ฑ์ด ์์ด์ ์์ฒ์ ์ผ์ถ๋ฌผ์ ํก์ํ๊ธฐ ์ ํฉํ๊ณ , -OH๊ธฐ๋ฅผ ๊ฐ์ง๊ณ ์์ด์ ๊ฐ์ง์ด ์ฉ์ดํ๋ค. ์๊ธฐ ํด๋ฆฌ๋น๋์์ฝ์ฌ์ ํ์ฌ ํ์ด๋๋ก๊ฒ ํํ๋ก ์ฐ๊ณจ์ ์กฐ์ง ์ฌ์, ์ ๋ฐฉ ํ๋๋ฑ์ ์์ฉ๋๊ณ ์์ผ๋ฉฐ, C,H,O๋ก ๊ตฌ์ฑ๋์ด ์์ผ๋ฏ๋ก ๊ณ ๋ถ์๊ฐ ์๋ถํด๋ ๋ ๋ถํด ์ฐ์ถ๋ฌผ์ ์ธ์ฒด์ ํด๋กญ์ง ์์ ๋ ์ฑ์ด ์ ๋ค. ๋ํ, ์ ๊ธฐ ๋ฐฉ์ฌ๋ฒ์ ์ํ ๋๋ ธ์ฌ์ ํํ์ ๋ฉค๋ธ๋ ์ธ์ ๊ณต๊ทน์ ์ ์งํ์ฌ ํ๊ด ์ ์ ๋ฑ์ ์ ๋ฆฌํ๋ฉฐ, ํํํ์ ์ผ๋ก ์ธํฌ ์ธ๊ธฐ์ง๊ณผ ์ ์ฌํ ๊ตฌ์กฐ๋ฅผ ๊ฐ์ง๋ฏ๋ก ์์ฒด ์ ํฉ์ฑ์ด ๋ฐ์ด๋๋ค.The polyvinyl alcohol has excellent biocompatibility, is easy to manufacture, has a swelling property, is suitable for absorbing the exudates of wounds, and has a -OH group to facilitate modification. The polyvinyl alcohol is currently applied to tissue regeneration of cartilage, breast augmentation, etc. in the form of hydrogel, and is composed of C, H, O, so that when the polymer is biodegraded, the decomposition product is not harmful to the human body, so it is less toxic. In addition, the nanofiber-type membrane by the electrospinning method maintains the pores and is advantageous for angiogenesis, etc., and has excellent biocompatibility because it has a structure similar to the extracellular matrix.
๋ณธ ๋ฐ๋ช ์ ๋ค๋ฅธ ์ ์ ํ ์ค์ํํ์ ๋ฐ๋ผ ์ฌ์ฉ๋๋ ํด๋ฆฌ์๋ฏธ๋(Polyamide)๋ ์๋ฏธ๋ ๊ฒฐํฉ(-CONH-)์ผ๋ก ์ฐ๊ฒฐ๋ ์คํฉ์ฒด์ ์ด์นญ์ ์๋ฏธํ๋ฉฐ, ๋์๋ฏผ๊ณผ 2๊ฐ ์ฐ์ ์ถํฉ ์คํฉ์ผ๋ก ์ป์ ์ ์๋ค. ํด๋ฆฌ์๋ฏธ๋๋ ๋ถ์ ๊ตฌ์กฐ ๋ด์ ์๋ฏธ๋ ๊ฒฐํฉ์ ์ํ์ฌ ํน์ง์ด ๋ฌ๋ผ์ง๋ฉฐ, ์๋ฏธ๋๊ธฐ์ ๋น์จ์ ๋ฐ๋ผ ๋ฌผ์ฑ์ด๋ค๋ฅด๊ฒ ๋ณํ๋ค. ์๋ฅผ ๋ค๋ฉด, ๋ถ์ ๋ด์ ์๋ฏธ๋๊ธฐ์ ๋น์จ์ด ๋์์ง๋ฉด ๋น์ค, ์ต์ , ํก ์์ฑ, ๊ฐ์ฑ ๋ฑ์ด ์ฌ๋ผ๊ฐ๋ ํน์ฑ์ด ์๋ค.Polyamide used according to another suitable embodiment of the present invention refers to a generic term for polymers linked by amide bonds (-CONH-), which can be obtained by condensation polymerization of diamines and divalent acids. Polyamides are characterized by amide bonds in their molecular structure and vary in physical properties depending on the proportion of amide groups. For example, when the ratio of amide groups in a molecule increases, specific gravity, melting point, water absorbency, rigidity, etc., are increased.
๋ํ, ํด๋ฆฌ์๋ฏธ๋๋ ๋ด๋ถ์์ฑ, ๋ด๋ง๋ชจ์ฑ, ๋ดํํ์ฑ ๋ฐ ์ ์ฐ์ฑ์ด ์ฐ์ํ ํน์ฑ์ผ๋ก ์ธํด ์๋ฅ์ฉ, ํ์ด์ด์ฝ๋, ์นดํ, ๋กํ, ์ปดํจํฐ ๋ฆฌ๋ณธ, ๋ํ์ฐ, ํ๋ผ์คํฑ, ์ ์ฐฉ์ ๋ฑ์ ๊ด๋ฒ์ํ ๋ถ์ผ์์ ์์ฉ๋๊ณ ์๋ ์์ฌ์ด๋ค.In addition, polyamide is a material that is applied in a wide range of fields such as clothing, tire cords, carpets, ropes, computer ribbons, parachutes, plastics, adhesives, etc. due to its excellent corrosion resistance, abrasion resistance, chemical resistance and insulation.
์ผ๋ฐ์ ์ผ๋ก ํด๋ฆฌ์๋ฏธ๋๋ ๋ฐฉํฅ์กฑ ํด๋ฆฌ์๋ฏธ๋์ ์ง๋ฐฉ์กฑ ํด๋ฆฌ์๋ฏธ๋๋ก ๊ตฌ๋ถ์ด๋๋๋ฐ, ๋ํ์ ์ธ ์ง๋ฐฉ์กฑ ํด๋ฆฌ์๋ฏธ๋๋ก๋ ๋์ผ๋ก (Nylon)์ด ์๋ค. ๋์ผ๋ก ์ ๋ณธ๋ ๋ฏธ ๊ตญ ๋ํฐ ์ฌ์ ์ํ๋ช ์ด์ง๋ง ํ์ฌ๋ ์ผ๋ฐ๋ช ์ผ๋ก ์ฌ์ฉ๋๊ณ ์๋ค.In general, polyamides are classified into aromatic polyamides and aliphatic polyamides. Typical aliphatic polyamides include nylon. Nylon is originally a trademark of DuPont, USA, but is currently used as a generic name.
๋์ผ๋ก ์ ํก์ต์ฑ ๊ณ ๋ถ์์ด๋ฉฐ, ์จ๋์ ๋ฏผ๊ฐํ๊ฒ ๋ฐ์ํ๋ค. ๋ํ์ ์ธ ๋์ผ๋ก ์ผ๋ก๋ ๋์ผ๋ก 6, ๋์ผ๋ก 66 ๋ฐ ๋์ผ๋ก 46 ๋ฑ์ด ์๋ค.Nylon is a hygroscopic polymer and reacts sensitively to temperature. Representative nylons include nylon 6, nylon 66 and nylon 46.
๋จผ์ , ๋์ผ๋ก 6์ ๋ด์ด์ฑ, ์ฑํ์ฑ ๋ฐ ๋ด์ฝํ์ฑ์ด ์ฐ์ํ ํน์ฑ์ด ์์ผ๋ฉฐ, ์ด๋ฅผ ์ ์กฐํ๊ธฐ ์ํด์๋ ฮต-์นดํ๋ก๋ฝํ(Caprolactam)์ ๊ฐํ ์คํฉ์ผ๋ก ์ ์กฐ๋๋ค. ๋ ์ผ๋ก 6์ด๋ผ๊ณ ํ๋ ๊ฒ์ ์นดํ๋ก๋ฝํ์ ํ์์๊ฐ 6๊ฐ์ด๊ธฐ ๋๋ฌธ์ด๋ค.First, nylon 6 has excellent heat resistance, moldability, and chemical resistance properties, and is manufactured by ring-opening polymerization of ฮต-caprolactam to prepare it. Nylon 6 is because caprolactam has 6 carbon atoms.
[๋ฐ์์ 2]
ํํธ, ๋์ผ๋ก 66์ ๋์ผ๋ก 6๊ณผ ์ ๋ฐ์ ์ผ๋ก ๊ทธ ํน์ฑ์ด ๋น์ทํ์ง๋ง, ๋์ผ๋ก 6์ ๋นํ์ฌ ๋ด์ด์ฑ์ด ๋งค์ฐ ์ฐ์ํ๊ณ ์๊ธฐ์ํ์ฑ ๋ฐ ๋ด๋ง๋ชจ์ฑ์ด ์ฐ์ํ ๊ณ ๋ถ์์ด๋ค. ๋์ผ๋ก 66์ ํฅ์ฌ๋ฉํธ๋ ๋์๋ฏผ๊ณผ ์๋ํ์ฐ์ ํ์์ถํฉ ์คํฉ๋ฐ์์ผ๋ก ์ ์กฐ๋๋ค.Nylon 66, on the other hand, is similar to nylon 6 in general, but has excellent heat resistance and superior self-extinguishing and abrasion resistance compared to nylon 6. Nylon 66 is prepared by dehydration condensation polymerization of hexamethylenediamine with adipic acid.
[๋ฐ์์ 3]
๋ํ, ๋์ผ๋ก 46์ ๋ด์ด์ฑ, ๊ธฐ๊ณ์ ํน์ฑ ๋ฐ ๋ด์ถฉ๊ฒฉ์ฑ์ด ์ฐ์ํ๋ฉฐ, ๊ฐ๊ณต์จ๋ ๊ฐ ๋์ ์ฅ์ ์ด ์๋ค. ๋์ผ๋ก 46์ ํ ํธ๋ผ๋ฉํธ๋ ๋์๋ฏผ๊ณผ ์๋ํ์ฐ์ ์ค์ถํฉ์ผ๋ก ์ ์กฐ๋๋ค. ์๋ฃ์ธ ๋์๋ฏธ๋ ธ๋ถํ(Diaminobutane, DAB)์ ์ํฌ๋ฆด๋ก๋ํธ๋ฆด๊ณผ ์์ํ์์์์ ๋ฐ์์ผ๋ก๋ถํฐ ์ ์กฐํ๊ณ , ์คํฉ์กฐ์์์๋ ์ฒซ ๋จ๊ณ๋ก ๋์๋ฏธ๋ ธ๋ถํ๊ณผ ์๋ํ์ฐ์ผ๋ก๋ถํฐ ์ผ์ ๋ง๋ ๋ค์, ์ ๋นํ ์๋ ฅ ํ์์ ์คํฉ๋ฐ์์ ๊ฑฐ์ณ ํ๋ฆฌํด๋ฆฌ๋จธ(Prepolymer)๋ก ์ ํํ๊ณ , ์๊ธฐ ํ๋ฆฌํด๋ฆฌ๋จธ(Prepolymer)์ ๊ณ ์ฒด๋ ์ง์์ ์์ฆ๊ธฐ์ ์กด์ฌ ํ์์ ์ฝ 250โ๋ก ์ฒ๋ฆฌํ๋ฉด ๊ณ ์์์ ๊ณ ๋ถ์ํ๊ฐ ๋์ด ์ ์กฐ๋๋ค.In addition, nylon 46 has excellent heat resistance, mechanical properties and impact resistance, and has a high processing temperature. Nylon 46 is made by polycondensation of tetramethylenediamine with adipic acid. Diaminobutane (DAB), a raw material, is prepared from the reaction between acrylonitrile and hydrogen cyanide.In the polymerization operation, a salt is prepared from diaminobutane and adipic acid in the first step, and then subjected to polymerization under an appropriate pressure. After conversion to a prepolymer, the solid of the prepolymer is prepared by polymerizing in a solid phase by treatment at about 250 ยฐ C. in the presence of nitrogen and water vapor.
ํนํ ๋์ผ๋ก 46์ ๋์ ์๋ฏธ๋ ๋๋์, ๋ฉํธ๋ ๊ธฐ์ ์๋ฏธ๋๊ธฐ ์ฌ์ด์ ๊ท์น ์ ์ฐํ ๋ฐฐ์ด๋ก ์ฐ์ํ ํน์ง์ ๋ํ๋ธ๋ค. ๋์ผ๋ก 46์ ๋ น๋์ ์ ์ฝ 295โ๋ก์, ๋ค๋ฅธ์ข ๋ฅ์ ๋์ผ๋ก ๋ณด๋ค ๋์ผ๋ฉฐ, ์๊ธฐ์ ๊ฐ์ ํน์ฑ์ผ๋ก ์ธํด ๋ด์ด์ฑ์ด ์ฐ์ํ ์์ง๋ก์ ์ฃผ๋ชฉ๋ฐ๊ณ ์๋ค.Nylon 46 in particular exhibits excellent characteristics with high amide concentrations and regular ordered arrangement between methylene and amide groups. The melting point of nylon 46 is about 295 ยฐ C., which is higher than that of other types of nylon, and has attracted attention as a resin having excellent heat resistance due to the above characteristics.
๋ณธ ๋ฐ๋ช ์ ๋ ๋ค๋ฅธ ์ ์ ํ ์ค์ํํ์ ๋ฐ๋ผ ์ฌ์ฉ๋๋ ํด๋ฆฌ์ฐ๋ ํ์ ๊ณต์ง๋ ํด๋ฆฌ์ฐ๋ ํ ๋ฐ์๊ธฐ์ ์ ์ฌ์ฉํ์ฌ ์ ์กฐํ ์ ์๋ค. ์์ปจ๋, ํด๋ฆฌ์ํฌ๋ ์ํ ๋ฅด๊ธ๋ฆฌ์ฝ์ ๊ณผ์ ๋ชฐ์ ์ ๊ธฐ๋์ด์์์๋ค์ดํธ๋ฅผ ์๋ฏธ๋๊ณ ๊ทน์ฑ์ฉ๋งค ์ค์์ ๋ฐ์์์ผ ๋ง๋จ์ ์ด์์์๋ค์ดํธ๊ธฐ๋ฅผ ๊ฐ๋์ค๊ฐ์คํฉ์ฒด๋ฅผ ์กฐ์ ํ๊ณ , ์ด์ด์, ์ด๋ฌํ ์ค๊ฐ์คํฉ์ฒด๋ฅผ ์๋ฏธ๋๊ณ ๊ทน์ฑ์ฉ๋งค์ ์ฉํดํ๊ณ ์ฌ์ฌ์ฐ์ฅ์ ์ ๋ง๋จ์ ์ง์ ๋ฅผ ๋ฐ์์ํด์ผ๋ก์จ ํด๋ฆฌ์ฐ๋ ํ ์คํฉ์ฒด๋ฅผ ์ป์ ์ ์๋ค.Polyurethanes used in accordance with another suitable embodiment of the present invention may be prepared using known polyurethane reaction techniques. For example, an excess molar amount of organic diisocyanate is reacted with polyalkylene ether glycol in an amide polar solvent to prepare an intermediate polymer having an isocyanate group at its terminal, and then the intermediate polymer is dissolved in an amide polar solvent and A polyurethane polymer can be obtained by making a terminal stop agent react.
์น์์ฑ ํด๋ฆฌ์ฐ๋ ํ ํ๋ ํด๋ฆฌ๋จธ์ ์ ์กฐ์ ์์ด์๋ ๋ฐ๋์งํ๊ฒ๋ ์ด์์์๋ค์ดํธ 1~3๋ชฐ์ ๋ํด ํด๋ฆฌ์ํ ๋ฅดํด๋ฆฌ์ฌ๋ฅ 0.15~0.95 ๋ชฐ๋น๋ก ํฉ์ฑํ์ฌ ์ ์กฐํ๋ค.In the preparation of the hydrophilic polyurethane prepolymer, the polyether polyols are preferably synthesized in a molar ratio of 0.15 to 0.95 to 1 to 3 moles of isocyanate.
์ด์์์๋ค์ดํธ๋ก๋ ์ด์ํฌ๋ก ๋์ด์์์๋ค์ดํธ, 2,4-ํจ๋ฃจ์๋์ด์์์๋ค์ดํธ ๋ฐ ๊ทธ ์ด์ฑ์ง์ฒด, ๋ํ๋๋ฉํ๋์ด์์์๋ค์ดํธ, ํฅ์ฌ๋ฉํธ๋ ๋์ด์์์๋ค์ดํธ, ๋ผ์ด์ ๋์ด์์์๋ค์ดํธ, ํธ๋ฆฌ๋ฉํธํฅ์ฌ๋ฉํธ๋ ๋์ด์์์๋ค์ดํธ, ๋น์ค(2-์ด์์์๋ค์ดํธ์ํ )-ํจ๋ง๋ ์ดํธ, 3,3'-๋๋ฉํธ-4,4'-๋ํ๋๋ฉํ๋์ด์์์๋ค์ดํธ, 1,6-ํฅ์ฐ๋์ด์์์๋ค์ดํธ, 4,4'-๋ฐ์ดํ๋๋ ๋์ด์์์๋ค์ดํธ, 3,3'-๋๋ฉํธํ๋๋ ๋์ด์์์๋ค์ดํธ, p-ํ๋๋ ๋์ด์์์๋ค์ดํธ, m-ํ๋๋ ๋์ด์์์๋ค์ดํธ, 1,5-๋ํํ๋ ๋์ด์์์๋ค์ดํธ, 1,4-์์ผ๋ ๋์ด์์์๋ค์ดํธ, 1,3-์์ผ๋ ๋์ด์์์๋ค์ดํธ ๋ฑ์ ์ฌ์ฉํ ์ ์์ผ๋ฉฐ, ๋ฐ๋์งํ๊ฒ๋ ๋ํ๋๋ฉํ๋์ด์์์๋ค์ดํธ, 2,4-ํจ๋ฃจ์๋์ด์์์๋ค์ดํธ ๋ฐ ๊ทธ ์ด์ฑ์ง์ฒด, p-ํ๋๋ ๋์ด์์์๋ค์ดํธ, ์ด์ํฌ๋ก ๋์ด์์์๋ค์ดํธ, ํฅ์ฌ๋ฉํธ๋ ๋์ด์์์๋ค๋ํธ๋ฅผ ์ฌ์ฉํ๋ ํธ์ด ์ข๋ค.Isocyanates include isophorone diisocyanate, 2,4-toluene diisocyanate and its isomers, diphenylmethane diisocyanate, hexamethylene diisocyanate, lysine diisocyanate, trimethylhexamethylene diisocyanate, bis (2-isocyanate ether) -fumarate , 3,3'-dimethyl-4,4'-diphenylmethane diisocyanate, 1,6-hexanediisocyanate, 4,4'-biphenylene diisocyanate, 3,3'-dimethylphenylene diisocyanate, p-phenyl Rendiisocyanate, m-phenylenediisocyanate, 1,5-naphthalene diisocyanate, 1,4-xylene diisocyanate, 1,3-xylene diisocyanate and the like can be used, preferably diphenylmethane diisocyanate, 2,4 Toluene diisocyanate and isomers thereof, p-phenylenedi isocyanate, isophorone diisocyanate, hexamethylene diisocyanadi It is better to use the network.
ํด๋ฆฌ์ํธ๋ ํด๋ฆฌ์ฌ๋ฅ๋ ๋ถ์๋ด์ 3๊ฐ ์ด์์ ์์ฐ๊ธฐ๋ฅผ ๊ฐ๊ณ ๋ถ์๋์ด3,000~6,000์ด๋ฉฐ ์ํธ๋ ์ฅ์ฌ์ด๋ ํจ๋์ด 50~80%์ธ ์ํธ๋ ์ฅ์ฌ์ด๋/ํ๋กํ๋ ์ฅ์ฌ์ด๋ ๋๋ค๊ณต์คํฉ์ฒด์ ๋ถ์๋ด์ 2๊ฐ ์ด์์ ์์ฐ๊ธฐ๋ฅผ ๊ฐ๊ณ ๋ถ์๋์ด 1,000~4,000์ธ ํด๋ฆฌํ๋กํ๋ ๊ธ๋ฆฌ์ฝ ์ค๋ ๋๋น 30:70์ผ๋ก ํผํฉํ์ฌ ์ฌ์ฉํ ์ ์์ผ๋ฉฐ, ๋ฐ๋์งํ๊ฒ๋๋ถ์๋ด์ 3๊ฐ์ ์์ฐ๊ธฐ๋ฅผ ๊ฐ๊ณ ๋ถ์๋์ด 3,000~6,000์ด๋ฉฐ ์ํธ๋ ์ฅ์ฌ์ด๋ ํจ๋์ด 50~80%์ธ ์ํธ๋ ์ฅ์ฌ์ด๋/ํ๋กํ๋ ์ฅ์ฌ์ด๋ ๋๋ค ๊ณต์คํฉ์ฒด๋ฅผ ๋จ๋ ์ผ๋ก ์ฌ์ฉํ๋ ํธ์ด ์ข๋ค. ๊ทธ๋ฌ๋ ๋ฌผ์ฑ์กฐ์ ์ ์ํ์ฌ ์๊ธฐ์์ ์ธ๊ธํ์ง ์์ ํ ์ด์์์๋ค์ดํธํ ํฉ๋ฌผ๊ณผ ํด๋ฆฌ์ฌ๋ฅ๋ฅผ ํผํฉ ์ฌ์ฉํ ์ ์๋ค.The polyether polyols have an ethylene oxide / propylene oxide random copolymer having three or more hydroxyl groups in a molecule having a molecular weight of 3,000 to 6,000 and an ethylene oxide content of 50 to 80%, and a molecular weight of 1,000 to Ethylene oxide / propylene oxide random copolymer having a molecular weight of 3,000 to 6,000 and an ethylene oxide content of 50 to 80%, having three hydroxyl groups in the molecule, and preferably used in a mixture of 30:70 to the weight of 4,000 polypropylene glycol. It is better to use alone. However, other isocyanate compounds and polyols not mentioned above may be mixed for controlling physical properties.
๋ณธ ๋ฐ๋ช ์ ๋ค๋ฅธ ์ ์ ํ ์ค์ํํ์ ๋ฐ๋ผ ์ฌ์ฉ๋๋ ๋ด์ด์ฑ ๊ณ ๋ถ์๋ ํด๋ฆฌ์ด๋ฏธ๋, ๋ฉํ์๋ผ๋ฏธ๋ ๋ฐ ํด๋ฆฌ์ํ ๋ฅด์คํฐ์ผ๋ก ์ด๋ฃจ์ด์ง ๊ตฐ์์ ์ ํ๋ 1์ข ์ ๊ณ ๋ถ์์ธ ๊ฒ์ด ๋ฐ๋์งํ๋ค.It is preferable that the heat resistant polymer used according to another suitable embodiment of the present invention is one kind of polymer selected from the group consisting of polyimide, metaaramid and polyethersulfone.
ํํธ, ๋ณธ ๋ฐ๋ช ์์ ์ฌ์ฉ๋๋ ๋ด์ด์ฑ ๊ณ ๋ถ์ ์ค ํ๋์ธ ์๊ธฐ ํด๋ฆฌ์ด๋ฏธ๋๋ 2 ๋จ๊ณ์ ๋ฐ์์ ์ํด ์ ์กฐ๋ ์ ์๋ค.Meanwhile, the polyimide, which is one of the heat resistant polymers used in the present invention, may be prepared by a two step reaction.
์ 1 ๋จ๊ณ๋ ํด๋ฆฌ์๋ฏน์ฐ์ ์ ์กฐ๋จ๊ณ๋ก์, ํ๊ธฐ ๋ฐ์์ 1์ ๋ํ๋ธ ๋ฐ์ ๊ฐ์ด,ํด๋ฆฌ์๋ฏน์ฐ๋ ๋ค์ด์๋ฏผ(Diamine)์ด ์ฉํด๋ ๋ฐ์์ฉ์ก์ ๋์ํ์ด๋๋ผ์ด๋(Dianhydride)๋ฅผ ์ฒจ๊ฐํ์ฌ ์งํ๋๋ฉฐ, ์คํฉ๋๋ฅผ ๋์ด๊ธฐ ์ํด์๋ ๋ฐ์์จ๋, ์ฉ๋งค ์ ์๋ถ ํจ์ ๋ ๋ฐ ๋จ๋์ฒด์ ์๋ ์กฐ์ ๋ฑ์ด ์๊ตฌ๋๋ค.The first step is to prepare a polyamic acid, as shown in
[๋ฐ์์ 4]Scheme 4
์๊ธฐ ์ 1 ๋จ๊ณ์์ ์ฌ์ฉ๋๋ ์ฉ๋งค๋ก๋ ๋๋ฉํธ์์ธํธ์๋ฏธ๋(DMAc), ๋๋ฉํธํฌ๋ฆ์๋ฏธ๋(DMF) ๋ฐ ์-๋ฉํธ-2-ํผ๋กค๋ฆฌ๋(NMP)์ ์ ๊ธฐ ๊ทน์ฑ ์ฉ๋งค๊ฐ ์ฃผ๋ก ์ฌ์ฉ๋๋ค. ์๊ธฐ ๋ฌด์๋ฌผ๋ก๋ ํผ๋ก๋ฉ๋ฆดํฑ๋์ํ์ด๋๋ผ์ด๋(Pyromellyrtic dianhydride, PMDA),๋ฒค์กฐํ๋ ผํ ํธ๋ผ์นด๋ณต์๋์ํ์ด๋๋ผ์ด๋(Benzophenonetetracarboxylicdianhydride, BTDA), 4,4'-์ฅ์๋ํํ๋ฆญ์ํ์ด๋๋ผ์ด๋(4,4'-oxydiphthalic anhydride, ODPA), ๋ฐ์ดํ๋ํ ํธ๋ผ์นด๋ณต์ค๋ฆญ๋์ํ์ด๋๋ผ์ด๋(biphenyltetracarboxylic dianhydride, BPDA) ๋ฐ ๋น์ค(3,4'-๋์นด๋ณต์ํ๋)๋๋ฉํธ์ค๋๋์ํ์ด๋๋ผ์ด๋(bis (3,4-dicarboxyphenyl) dimethylsilane dianhydride, SIDA) ์ค ์ ์ด๋ ํ๋๋ฅผ ํฌํจํ๋ ๊ฒ์ ์ฌ์ฉํ ์ ์๋ค.As the solvent used in the first step, organic polar solvents of dimethylacetamide (DMAc), dimethylformamide (DMF) and en-methyl-2-pyrrolidone (NMP) are mainly used. The anhydrides include pyromellyrtic dianhydride (PMDA), benzophenonetetracarboxylic hydride (BTDA), 4,4'-oxydiphthalic anhydride (4,4'-oxydiphthalic anhydride, ODPA), biphenyltetracarboxylic dianhydride (BPDA) and bis (3,4'-dicarboxyphenyl) dimethylsilanedihydride (bis (3,4-dicarboxyphenyl) dimethylsilane dianhydride (SIDA) It can be used to include one.
๋ํ, ์๊ธฐ ๋์๋ฏผ์ผ๋ก๋ 4,4'-์ฅ์๋์๋๋ฆฐ(4,4'-oxydianiline, ODA), ํ๋ผํ๋๋ ๋์๋ฏผ(p-penylene diamine, p-PDA) ๋ฐ ์ค๋ฅด์ํ๋๋ ๋์๋ฏผ(o-penylenediamine, o-PDA) ์ค ์ ์ด๋ ํ๋๋ฅผ ํฌํจํ๋ ๊ฒ์ ์ฌ์ฉํ ์ ์๋ค.Further, the diamine may be 4,4'-oxydianiline (4,4'-oxydianiline, ODA), paraphenylenediamine (p-penylene diamine, p-PDA) and orthophenylenediamine (o-penylenediamine, o-PDA) may be used.
์ดํ, ํ๊ธฐ ๋ฐ์์ 2์ ๋ํ๋ธ ๋ฐ์ ๊ฐ์ด, ์๊ธฐ ์ 1 ๋จ๊ณ์์ ์ ์กฐ๋ ํด๋ฆฌ์๋ฏน์ฐ์ผ๋ก๋ถํฐ ํด๋ฆฌ์ด๋ฏธ๋๋ฅผ ์ ์กฐํ๋ ํ์, ํํ ๋ฐ์ํ๋ ์ 2 ๋จ๊ณ๋ก์ ๋ค์์ 4 ๊ฐ์ง ๋ฐฉ๋ฒ์ด ๋ํ์ ์ด๋ค.Thereafter, as shown in
[๋ฐ์์ 5]Scheme 5
๋จผ์ , ์ฌ์นจ๋ฒ์ ๊ณผ๋์ ๋น์ฉ๋งค(Poor solvent)์ ํด๋ฆฌ์๋ฏน์ฐ ์ฉ์ก์ ํฌ์ ํ์ฌ๊ณ ์ฒด์์ ํด๋ฆฌ์๋ฏน์ฐ๋ฅผ ์ป๋ ๋ฐฉ๋ฒ์ผ๋ก, ์ฌ์นจ ์ฉ๋งค๋ก๋ ์ฃผ๋ก ๋ฌผ์ ์ด์ฉํ์ง๋ง, ํจ๋ฃจ ์ ๋๋ ์ํ ๋ฅด ๋ฑ์ ๊ณต์ฉ๋งค๋ก ์ฌ์ฉํ ์ ์๋ค.First, the reprecipitation method is a method of obtaining a solid polyamic acid by adding a polyamic acid solution to an excessive solvent (Poor solvent). Water is mainly used as a reprecipitation solvent, but toluene or ether may be used as a cosolvent. have.
ํํ์ ์ด๋ฏธ๋ํ๋ฒ์ ์์ธํฑ์ํ์ด๋๋ผ์ด๋/ํผ๋ฆฌ๋(Acetic anhydride/pyridine) ๋ฑ์ ํ์ ์ด๋งค๋ฅผ ์ด์ฉํ์ฌ ํํ์ ์ผ๋ก ์ด๋ฏธ๋ํ ๋ฐ์์ ์ํ ํ๋ ๋ฐฉ๋ฒ์ผ๋ก, ํด๋ฆฌ์ด๋ฏธ๋ ํ๋ฆ์ ์ ์กฐ์ ์ ์ฉํ๋ค.Chemical imidization is a method of chemically imidizing a reaction using a dehydration catalyst such as acetic anhydride / pyridine, and is useful for preparing a polyimide film.
์ด์ ์ด๋ฏธ๋ํ ๋ฐฉ๋ฒ์ ํด๋ฆฌ์๋ฏน์ฐ์ฉ์ก์ 150~200โ๋ก ๊ฐ์ดํ์ฌ ์ด์ ์ผ๋ก ์ด๋ฏธ๋ํํ๋ ๋ฐฉ๋ฒ์ผ๋ก, ๊ฐ์ฅ ๊ฐ๋จํ ๊ณต์ ์ด๋ ๊ฒฐ์ ํ๋๊ฐ ๋๊ณ , ์๋ฏผ๊ณ ์ฉ์ ๋ฅผ ์ฌ์ฉ ํ ์ ์๋ฏผ๊ตํ๋ฐ์์ด ์ผ์ด๋๊ธฐ ๋๋ฌธ์ ์คํฉ์ฒด๊ฐ ๋ถํด๋๋ ๋จ์ ์ด ์๋ค.The thermal imidization method is a method of thermally imidating a polyamic acid solution by heating it to 150-200 ยฐ C. The simplest process or crystallinity is high, and the polymer is decomposed because an amine exchange reaction occurs when an amine solvent is used. There is this.
์ด์์์๋ค์ดํธ(Isocyanate)๋ฒ์ ๋์๋ฏผ ๋์ ๋์ด์์์๋ค์ดํธ๋ฅผ ๋จ๋์ฒด๋ก์ฌ์ฉํ๋ฉฐ, ๋จ๋์ฒด ํผํฉ๋ฌผ์ 120โ ์ด์์ ์จ๋๋ก ๊ฐ์ดํ๋ฉด CO2 ๊ฐ์ค๊ฐ ๋ฐ์ํ๋ฉด์ ํด๋ฆฌ์ด๋ฏธ๋๊ฐ ์ ์กฐ๋๋ ๋ฐฉ๋ฒ์ด๋ค.Isocyanate method uses diisocyanate as a monomer instead of diamine, and polyimide is produced while CO 2 gas is generated when the monomer mixture is heated to a temperature of 120 ยฐ C. or higher.
๋ํ, ๋ณธ ๋ฐ๋ช ์์ ์ฌ์ฉ๋๋ ๋ด์ด์ฑ ๊ณ ๋ถ์ ์ค ํ๋์ธ ๋ฉํ์๋ผ๋ฏธ๋์ ๋น์ค์ 1.3 ๋ด์ง 1.4์ธ ๊ฒ์ด ๋ฐ๋์งํ๋ฉฐ, ์ค๋ํ๊ท ๋ถ์๋์ด 300,000 ๋ด์ง 1,000,000์ธ๊ฒ์ด ๋ฐ๋์งํ๋ค. ๊ฐ์ฅ ๋ฐ๋์งํ ์ค๋ํ๊ท ๋ถ์๋์ 3,000 ๋ด์ง 500,000์ด๋ค.In addition, the specific gravity of metaaramid, which is one of the heat resistant polymers used in the present invention, is preferably 1.3 to 1.4, and preferably has a weight average molecular weight of 300,000 to 1,000,000. Most preferred weight average molecular weight is from 3,000 to 500,000.
์๊ธฐ ๋ฉํ์๋ผ๋ฏธ๋๋ ๋ฉํ-๋ฐฐํฅ๋ ํฉ์ฑ ๋ฐฉํฅ์กฑ ํด๋ฆฌ์๋ฏธ๋๋ฅผ ํฌํจํ๋ค. ๋ฉํ์๋ผ๋ฏธ๋ ์คํฉ์ฒด๋ ์ฌ์ -ํ์ฑ ๋ถ์๋์ ๊ฐ์ ธ์ผ ํ๋ฉฐ, ์ฃผ๋ก ๋ฐฉํฅ์กฑ์ธ ํด๋ฆฌ์๋ฏธ๋ ๋จ์ผ์คํฉ์ฒด, ๊ณต์คํฉ์ฒด ๋ฐ ๊ทธ ํผํฉ๋ฌผ์ ํฌํจํ ์ ์์ผ๋ฉฐ, ์ฌ๊ธฐ์ ์๋ฏธ๋(-CONH-) ๊ฒฐํฉ์ ์ ์ด๋ 85%๋ 2๊ฐ์ ๋ฐฉํฅ์กฑ ๊ณ ๋ฆฌ์ ์ง์ ๋ถ์ฐฉ๋๋ค. ๊ณ ๋ฆฌ๋ ๋น์นํ๋๊ฑฐ๋ ์นํ๋ ์ ์๋ค. ์คํฉ์ฒด๋ 2๊ฐ์ ๊ณ ๋ฆฌ ๋๋ ๋ผ๋์นผ์ด ๋ถ์ ์๋ฅผ ๋ฐ๋ผ ์๋ก์ ๋ํ์ฌ ๋ฉํ ๋ฐฐํฅ๋ ๋ ๋ฉํ-์๋ผ๋ฏธ๋๊ฐ ๋๋ค. ๋ฐ๋์งํ๊ฒ๋, ๊ณต์คํฉ์ฒด๋ ์คํฉ์ฒด๋ฅผ ํ์ฑํ๋๋ฐ ์ฌ์ฉ๋ ์ผ์ฐจ ๋ค์ด์๋ฏผ์ ์นํํ 10% ์ดํ์ ๋ค๋ฅธ ๋ค์ด์๋ฏผ, ๋๋ ์คํฉ์ฒด๋ฅผ ํ์ฑํ๋ ๋ฐ ์ฌ์ฉ๋ ์ผ์ฐจ ์ด์ฐ(diacid) ํด๋ก๋ผ์ด๋๋ฅผ ์นํํ 10% ์ดํ์ ๋ค๋ฅธ ์ด์ฐ ํด๋ก๋ผ์ด๋๋ฅผ ๊ฐ์ง๋ค. ๋ฐ๋์งํ ๋ฉํ์๋ผ๋ฏธ๋๋ ํด๋ฆฌ(๋ฉํ-ํ๋๋ ์์ด์ํํ์๋ฏธ๋)(MPD-I) ๋ฐ ๊ทธ ๊ณต์คํฉ์ฒด์ด๋ค. ํ๋์ ๊ทธ๋ฌํ ๋ฉํ์๋ผ๋ฏธ๋ ์ฌ์ ๋ ๋ฏธ๊ตญ ๋ธ๋ผ์จ์ด์ฃผ ์๋ฐํด ์์ฌ์ ์ด. ์์ด. ๋ํฐ ๋ ๋ค๋ชจ์ ์ค๋ ์ปดํผ๋(E. I. du Pont de Nemours and Company)๋ก๋ถํฐ ์ ์๊ฐ๋ฅํ ๋ ธ๋ฉ์ค(Nomex)(๋ฑ๋ก์ํ) ์๋ผ๋ฏธ๋ ์ฌ์ ์ด์ง๋ง, ๋ฉํ์๋ผ๋ฏธ๋ ์ฌ์ ๋ ์ผ๋ณธ ๋์ฟ ์์ฌ์ ํ ์ด์ง ๋ฆฌ๋ฏธํฐ๋(Teijin Ltd.)๋ก๋ถํฐ ์ ์๊ฐ๋ฅํ ์ํ๋ช ํ ์ด์ง์ฝ๋ฅ์ค(Tejinconex)(๋ฑ๋ก์ํ); ์ค๊ตญ ์ฐ๋์ฑ ์์ฌ์ ์ํ์ด ์คํ๋ฑ์ค ์ปดํผ๋ ๋ฆฌ๋ฏธํฐ๋(Yantai Spandex Co. Ltd)๋ก๋ถํฐ ์ ์๊ฐ๋ฅํ ๋ด ์คํ(New Star)(๋ฑ๋ก์ํ) ๋ฉํ-์๋ผ๋ฏธ๋; ๋ฐ ์ค๊ตญ ๊ด๋์ ์ ํ์ด ์์ฌ์ ๊ด๋ ์ฐจ๋ฐ์ผ๋ฏธ์นผ ์ปดํผ๋ ๋ฆฌ๋ฏธํฐ๋(Guangdong Charming Chemical Co. Ltd.)๋ก๋ถํฐ ์ ์๊ฐ๋ฅํ์นํผ๋ฅ์ค(Chinfunex)(๋ฑ๋ก์ํ) ์๋ผ๋ฏธ๋ 1313์ผ๋ก ๋ค์ํ ์คํ์ผ๋ก ์ ์๊ฐ๋ฅํ๋ค.The metaaramids include meta-oriented synthetic aromatic polyamides. Metaaramid polymers must have a fiber-forming molecular weight and can include polyamide homopolymers, copolymers, and mixtures thereof that are primarily aromatic, wherein at least 85% of the amide (-CONH-) bonds are directly directed to the two aromatic rings. Attached. The ring may be unsubstituted or substituted. The polymer becomes meta-aramid when two rings or radicals are meta-oriented relative to each other along the molecular chain. Preferably, the copolymer has up to 10% other diamines substituted with the primary diamine used to form the polymer, or up to 10% other diacids substituted with the primary diacid chloride used to form the polymer. Chloride. Preferred metaaramids are poly (meth-phenylene isophthalamide) (MPD-I) and copolymers thereof. One such metaaramid fiber is Lee. Wilmington, Delaware, USA. Child. Nomexยฎ aramid fibers available from EI du Pont de Nemours and Company, while metaaramid fibers are available from Teijin Ltd., Tokyo, Japan. Trade name Tejinconex (registered trademark); New Starยฎ meta-aramid, available from Yantai Spandex Co. Ltd, Shandong, China; And Chinfunexยฎ Aramid 1313, available from Guangdong Charming Chemical Co. Ltd., Xinhui, Guangdong, China.
์ด๋ฌํ ๋ฉํ์๋ผ๋ฏธ๋๋ ์ต์ด์ ๊ณ ๋ด์ด์ฑ ์๋ผ๋ฏธ๋ ์ฌ์ ๋ก์, ๋จ์๊ฐ๋ด์๋ 350โ, ์ฐ์ ์ฌ์ฉ์์๋ 210โ์์ ์ฌ์ฉ์ด ๊ฐ๋ฅํ๋ฉฐ, ์ด ์ด์์ ์จ๋์ ๋ ธ์ถ๋๋ฉด ๋ค๋ฅธ ์ฌ์ ์ ๊ฐ์ด ๋ น๊ฑฐ๋ ์ฐ์๋์ง ์๊ณ ํํ๋๋ ์ฑ์ง์ ๊ฐ์ง๊ณ ์๋ค. ๋ฌด์๋ณด๋ค๋ฐฉ์ผ์ด๋ ๋ดํ์ฒ๋ฆฌ๋ฅผ ํ ๋ค๋ฅธ ์ ํ๋ค๊ณผ๋ ๋ฌ๋ฆฌ, ํํ์์๋ ์ ๋ ๊ฐ์ค๋ ์ ํด๋ฌผ์ง์ ๋ฐฐ์ถํ์ง ์์ ์นํ๊ฒฝ ์ฌ์ ๋ก๋ ์ฐ์ํ ์ฑ์ง์ ์ง๋๊ณ ์๋ค.This meta-aramid is the first high heat-resistant aramid fiber, it can be used at 350 โ in a short time, 210 โ in continuous use, and when exposed to a temperature higher than this does not melt or burn like other fibers, it is carbonized . Above all, unlike other products that have been flame retardant or fireproof, it does not emit toxic gases or harmful substances even when carbonized and has excellent properties as an eco-friendly fiber.
๋ํ, ๋ฉํ์๋ผ๋ฏธ๋๋ ์ฌ์ ๋ฅผ ๊ตฌ์ฑํ๋ ๋ถ์ ์์ฒด๊ฐ ๋งค์ฐ ๊ฒฌ๊ณ ํ ๋ถ์๊ตฌ์กฐ๋ฅผ๊ฐ์ง๊ณ ์๊ธฐ ๋๋ฌธ์, ๋ณธ๋ ๊ฐ์ง๊ณ ์๋ ๊ฐ๋๊ฐ ๊ฐํ ๋ฟ๋ง ์๋๋ผ ๋ฐฉ์ฌ๋จ๊ณ์์ ์ฌ์ ์ถ๋ฐฉํฅ์ผ๋ก ๋ถ์๊ฐ ์ฝ๊ฒ ๋ฐฐํฅ๋์ด ๊ฒฐ์ ์ฑ์ ํฅ์์์ผ ์ฌ์ ์ ๊ฐ๋๋ฅผ ๋์ผ ์ ์ ๋ ์ฅ์ ์ด ์๋ค.In addition, since meta-aramid has a very strong molecular structure, the molecules constituting the fiber are not only strong in nature but also easily oriented in the fiber axial direction during the spinning step, thereby improving crystallinity and improving the strength of the fiber. There is an advantage to increase.
๋ํ, ํด๋ฆฌ์ํ ๋ฅด์คํฐ(Polyethersulfone, PES)์ ํ๊ธฐ์ ๋ฐ๋ณต ๋จ์์ฒด๋ฅผ ๊ฐ์งํธ๋ฐ์ ํฌ๋ช ํ ๋น์ ์ฑ ์์ง๋ก์, ์ผ๋ฐ์ ์ผ๋ก ๋ํด๋ก๋ก๋ํ๋์คํฐ์ ์ถ์คํฉ๋ฐ์์์ํ์ฌ ์ ์กฐ๋๋ค.In addition, polyethersulfone (Polyethersulfone (PES)) is a amber transparent amorphous resin having the following repeating units, generally prepared by the polycondensation reaction of dichlorodiphenylsulfone.
[๋ฐ์์ 6]Scheme 6
ํด๋ฆฌ์ํ ๋ฅด์คํฐ์ ์๊ตญ ICI ์ฌ๊ฐ ๊ฐ๋ฐํ ์ด๋ด์ด์ฑ ์์ง๋์ด๋ง ํ๋ผ์คํฑ์ผ๋ก์ด๊ฐ์์ฑ ํ๋ผ์คํฑ ์ค์์๋ ๋ด์ด์ฑ์ด ๋งค์ฐ ์ฐ์ํ ๊ณ ๋ถ์์ด๋ค. ํด๋ฆฌ์ํ ๋ฅด์คํฐ์๋น์ ์ฑ์ด๊ธฐ ๋๋ฌธ์ ์จ๋์์น์ ์ํ ๋ฌผ์ฑ์ ํ๊ฐ ์ ๊ณ , ๊ตด๊ณก ํ์ฑ๋ฅ ์ ์จ๋ ์์กด์ฑ์ด ์๊ธฐ ๋๋ฌธ์ -100 ๋ด์ง 200โ์์ ๊ฑฐ์ ๋ณํ์ง ์๋๋ค. ํ์ค ์๊ณก์จ๋๋ 200 ๋ด์ง 220โ์ด๊ณ , ์ ๋ฆฌ ์ ์ด์จ๋๋ 225โ์ด๋ค. ๋ํ 180โ๊น์ง์ ๋ดํฌ๋ฆฝ์ฑ์ ์ด๊ฐ์์ฑ์์ง ์ค์์ ๊ฐ์ฅ ์ฐ์ํ๋ฉฐ, 150 ๋ด์ง 160โ์ ์ด์๋ ์คํ์์ ๊ฒฌ๋๋ ํน์ฑ์ ๊ฐ์ง๋ค.Polyethersulfone is a super heat-resistant engineering plastic developed by ICI, UK, and is a polymer having excellent heat resistance among thermoplastic plastics. Since polyethersulfone is amorphous, there is little physical property deterioration by temperature rise, and since the temperature dependence of flexural modulus is small, it hardly changes at -100-200 degreeC. Load distortion temperature is 200-220 degreeC, and glass transition temperature is 225 degreeC. In addition, the creep resistance up to 180 ยฐ C. is the best among thermoplastic resins, and has the property of withstanding hot water or steam of 150 to 160 ยฐ C.
์๊ธฐ์ ๊ฐ์ ํน์ฑ์ผ๋ก ์ธํด ํด๋ฆฌ์ํ ๋ฅด์คํฐ์ ๊ดํ๋์คํฌ, ์๊ธฐ๋์คํฌ, ์ ๊ธฐ์ ์ ๋ถ์ผ, ์ด์ ๋ถ์ผ, ์๋์ฐจ ๋ถ์ผ ๋ฐ ๋ด์ด ๋๋ฃ์ฉ ๋ฑ์ ์ฌ์ฉ๋๊ณ ์๋ค.Due to the above characteristics, polyether sulfone is used in optical discs, magnetic discs, electric and electronic fields, hydrothermal fields, automobile fields, and heat-resistant coatings.
์๊ธฐ ํด๋ฆฌ์ํ ๋ฅด์คํฐ๊ณผ ํจ๊ป ์ฌ์ฉ๊ฐ๋ฅํ ์ฉ๋งค๋ก๋ ์์ธํค, ํ ํธ๋ผํ์ด๋๋กํจ๋, ๋ฉํธ๋ ํด๋ก๋ผ์ด๋, ํด๋ก๋กํฌ๋ฆ, ๋๋ฉํธํฌ๋ฆ์๋ง์ด๋(N,N-Dimethylformamide, DMF), ๋๋ฉํธ์์ธํธ์๋ง์ด๋(N,N-Dimethylacetamide, DMAc), N-๋ฉํธ-2-ํผ๋กค๋ฆฌ๋(N- methyl pyrrolidone, NMP), ์ํด๋กํฅ์ฐ, ๋ฌผ ๋๋ ์ด๋ค์ ํผํฉ๋ฌผ ๋ฑ์ด ์์ผ๋, ๋ฐ๋์ ์ด์ ํ์ ๋๋ ๊ฒ์ ์๋๋ค.Solvents usable with the polyethersulfone include acetone, tetrahydrofuran, methylene chloride, chloroform, dimethylformamide (N, N-Dimethylformamide, DMF), dimethylacetamide (N, N-Dimethylacetamide, DMAc), N- Methyl-2-pyrrolidone (N-methyl pyrrolidone, NMP), cyclohexane, water, or mixtures thereof, and the like, but is not necessarily limited thereto.
์ดํ, ๋ณธ ๋ฐ๋ช ์์ ์ฌ์ฉ๋๋ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น๋ฅผ ๋ 1 ๋ด์ง ๋ 17์ ์ฐธ์กฐํ์ฌ ์ค ๋ช ํ๋ค.Hereinafter, the electrospinning value used in the present invention will be described with reference to FIGS. 1 to 17.
๋ 1์ ๋ณธ ๋ฐ๋ช ์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น๋ฅผ ๊ฐ๋ต์ ์ผ๋ก ๋ํ๋ด๋ ์ธก๋ฉด๋์ด๊ณ , ๋2๋ ๋ณธ ๋ฐ๋ช ์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ๊ฐ ์ ๋ ๋ด์ ์ค์น๋๋ ๋ ธ์ฆ๋ธ๋ก์ ๋ ธ์ฆ์ ๊ฐ๋ต์ ์ผ๋ก ๋ํ๋ด๋ ์ธก๋จ๋ฉด๋์ด๋ฉฐ, ๋ 3์ ๋ณธ ๋ฐ๋ช ์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ๊ฐ ์ ๋๋ด์ ์ค์น๋๋ ๋ ธ์ฆ๋ธ๋ก์ ๋ ธ์ฆ์ ๋ฐ๋ฅธ ๋ค๋ฅธ ์ค์์๋ฅผ ๊ฐ๋ต์ ์ผ๋ก ๋ํ๋ด๋ ์ธก๋จ๋ฉด๋์ด๊ณ , ๋ 4๋ ๋ณธ ๋ฐ๋ช ์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ๊ฐ ์ ๋ ๋ด์ ์ค์น๋๋ ๋ ธ์ฆ๋ธ๋ก์๊ฐ๋ต์ ์ผ๋ก ๋ํ๋ด๋ ํ๋ฉด๋์ด๋ฉฐ, ๋ 5๋ ๋ณธ ๋ฐ๋ช ์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ๊ฐ ์ ๋๋ด์ ์ค์น๋๋ ๋ ธ์ฆ๋ธ๋ก์ ์ ์ด์ฅ์น๊ฐ ์ค์น๋ ๋ชจ์ต์ ๊ฐ๋ต์ ์ผ๋ก ๋ํ๋ด๋ ์ ๋จ๋ฉด๋์ด๊ณ , ๋ 6์ ๋ 5์ A-A'์ ๋จ๋ฉด๋์ด๋ฉฐ, ๋ 7์ ๋ณธ ๋ฐ๋ช ์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ๊ฐ ์ ๋ ๋ด์ ์ค์น๋๋ ๋ ธ์ฆ๋ธ๋ก์ ์ ์ด์ฅ์น๊ฐ ์ค์น๋ ๋ชจ์ต์ ๋ค๋ฅธ ์ค์์๋ฅผ ๊ฐ๋ต์ ์ผ๋ก ๋ํ๋ด๋ ์ ๋จ๋ฉด๋์ด๊ณ , ๋ 8์ ๋ 7์ B-B'์ ๋จ๋ฉด๋์ด๋ฉฐ, ๋ 9๋ ๋ณธ ๋ฐ๋ช ์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ๊ฐ ์ ๋ ๋ด์ ์ค์น๋๋ ๋ ธ์ฆ๋ธ๋ก์ ์ ์ด์ฅ์น๊ฐ ์ค์น๋ ๋ชจ์ต์ ๋ ๋ค๋ฅธ ์ค์์๋ฅผ ๊ฐ๋ต์ ์ผ๋ก ๋ํ๋ด๋ ์ ๋จ๋ฉด๋์ด๊ณ , ๋ 10์ ๋ 9์ C-C'์ ๋จ๋ฉด๋์ด๋ฉฐ, ๋ 11์ ๋ณธ ๋ฐ๋ช ์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ๋ณด์กฐ ์ด์ก์ฅ์น๋ฅผ ๊ฐ๋ต์ ์ผ๋ก ๋ํ๋ด๋ ๋๋ฉด์ด๊ณ , ๋ 12๋ ๋ณธ ๋ฐ๋ช ์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ๋ณด์กฐ ์ด์ก์ฅ์น์ ๋ณด์กฐ๋ฒจํธ ๋กค๋ฌ์ ๋ค๋ฅธ ์ค์์๋ฅผ ๊ฐ๋ต์ ์ผ๋ก ๋ํ๋ด๋ ๋๋ฉด์ด๋ฉฐ, ๋ 13 ๋ด์ง ๋ 16์ ๋ณธ ๋ฐ๋ช ์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ์ฅ์ฒ์ํธ ์ด์ก์๋ ์กฐ์ ์ฅ์น์ ๋์๊ณผ์ ์ ๊ฐ๋ต์ ์ผ๋ก๋ํ๋ด๋ ์ธก๋ฉด๋์ด๋ค.1 is a side view schematically showing an electrospinning device according to the present invention, FIG. 2 is a side cross-sectional view schematically showing a nozzle of a nozzle block installed in each unit of an electrospinning apparatus according to the present invention, and FIG. Is a side cross-sectional view schematically showing another embodiment according to the nozzle of the nozzle block installed in each unit of the electrospinning apparatus according to the present invention, and FIG. 4 schematically shows a nozzle block installed in each unit of the electrospinning apparatus according to the present invention. FIG. 5 is a front sectional view schematically illustrating a state in which a heat transfer device is installed in a nozzle block installed in each unit of an electrospinning apparatus according to the present invention, and FIG. 6 is a cross-sectional view taken along line AA โฒ of FIG. 5. 7 is a front end schematically showing another embodiment of the state in which the heat transfer device is installed in the nozzle block installed in each unit of the electrospinning apparatus according to the present invention. FIG. 8 is a cross-sectional view taken along line B-B 'of FIG. 7, and FIG. 9 schematically illustrates another embodiment of a heat transfer apparatus installed in a nozzle block installed in each unit of the electrospinning apparatus according to the present invention. FIG. 10 is a cross-sectional view taken along line C-C 'of FIG. 9, and FIG. 11 is a view schematically showing an auxiliary transport apparatus of an electrospinning apparatus according to the present invention, and FIG. FIG. 13 is a view schematically showing another embodiment of the auxiliary belt roller of the auxiliary feeder, and FIGS. 13 to 16 are side views schematically showing an operation process of the long seat conveying speed adjusting device of the electrospinning device according to the present invention.
๋๋ฉด์์ ๋์ํ๊ณ ์๋ ๋ฐ์ ๊ฐ์ด, ๋ณธ ๋ฐ๋ช
์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)๋ ์ํฅ์ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)๋ก ์ด๋ฃจ์ด์ง๋, ์ ์ด๋ ๋๊ฐ ์ด์์ ์ ๋(10a, 10b, 10c)์ด ์ผ์ ๊ฐ๊ฒฉ์ด๊ฒฉ๋์ด ์์ฐจ์ ์ผ๋ก ๊ตฌ๋น๋๊ณ , ์๊ธฐ ๊ฐ ์ ๋(10a, 10b, 10c)์ ๋์ผํ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ๊ฐ๋ณ์ ์ผ๋ก ์ ๊ธฐ๋ฐฉ์ฌํ๊ฑฐ๋, ์ฌ์ง์ด ์์ดํ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ๊ฐ๋ณ์ ์ผ๋ก ์ ๊ธฐ ๋ฐฉ์ฌํ์ฌ ํํฐ๋ฅผ ์ ์กฐํ๋ค.As shown in the figure, the
์ด๋ฅผ ์ํ์ฌ ์๊ธฐ ๊ฐ ์ ๋(10a, 10b, 10c)์ ๊ทธ ๋ด๋ถ์ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ด ๋ด๋ถ์์ถฉ์ง๋๋ ๋ฐฉ์ฌ์ฉ์ก ์ฃผํฑํฌ(8)์ ์๊ธฐ ๋ฐฉ์ฌ์ฉ์ก ์ฃผํฑํฌ(8) ๋ด์ ์ถฉ์ง๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ์ ๋์ผ๋ก ๊ณต๊ธํ๊ธฐ ์ํ ๊ณ๋ํํ(๋ฏธ๋์)์ ์๊ธฐ ๋ฐฉ์ฌ์ฉ์ก ์ฃผํฑํฌ(8) ๋ด์์ถฉ์ง๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ํ ์ถํ๋, ํ ํํ๋ก ์ด๋ฃจ์ด์ง๋ ๋
ธ์ฆ(12)์ด ๋ค์๊ฐ ๋ฐฐ์ด์ค์น๋๋ ๋
ธ์ฆ๋ธ๋ก(11)๊ณผ ์๊ธฐ ๋
ธ์ฆ(12)์์ ๋ถ์ฌ๋๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ์ง์ ํ๊ธฐ ์ํ์ฌ ๋
ธ์ฆ(12)์์ ์ผ์ ๊ฐ๊ฒฉ ์ด๊ฒฉ๋๋ ์ปฌ๋ ํฐ(13) ๋ฐ ์๊ธฐ ์ปฌ๋ ํฐ(13)์ ์ ์์ ๋ฐ์์ํค๋ ์ ์ ๋ฐ์์ฅ์น(14a, 14b, 14c)๋ฅผ ํฌํจํ๋ ๊ตฌ์ฑ์ผ๋ก ์ด๋ฃจ์ด์ง๋ค.To this end, each of the
ํํธ, ๋ณธ ๋ฐ๋ช
์ ๋ฐ๋ฅธ ์ ๊ธฐ ๋ฐฉ์ฌ์ฅ์น๋ ๋ 33์์ ๋ํ๋ธ ๋ฐ์ ๊ฐ์ด 4๊ฐ ์ด์์ ์ ๋์ผ๋ก ๊ตฌ์ฑ๋ ์๋ ์์ผ๋ฉฐ, ์ฌ๊ธฐ์, ์๊ธฐ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10b)๊ณผ ์ ์ต์ ๊ณ ๋ถ์ ์ ๋(10c) ์ฌ์ด์ ๊ตฌ๋น๋๋ ํ๋ฆฝ์ฅ์น(110)์ ์ํด ์๊ธฐ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10b)์ ํต๊ณผํ ๊ธฐ์ฌ์ ์ยทํ๊ฐ 180ยฐ ํ์ ๋๋ค. ์ด๋ฅผ ์์ธํ ์ค๋ช
ํ๋ฉด ๋ค์๊ณผ ๊ฐ๋ค.On the other hand, the electrospinning apparatus according to the present invention may be composed of four or more units, as shown in Figure 33, wherein the
๋ 34 ๋ด์ง ๋ 38์์ ๋์ํ๊ณ ์๋ ๋ฐ์ ๊ฐ์ด, ์ ์ต์ ๊ณ ๋ถ์ ์ ๋(10a,As shown in FIGS. 34 to 38, the low
10b)์ ํต๊ณผํ์ฌ ๊ทธ ํ๋ถ๋ฉด์ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ด ์ ๊ธฐ๋ฐฉ์ฌ๋์ด ๋๋
ธ์ฌ์ ์ธต์ด ์ ์ธตํ์ฑ๋๋ ๊ธฐ์ฌ(15)๊ฐ ์๊ธฐ ์ ๋(10b)์ ํ๋จ์ ์์นํ๋ ํ๋ฆฝ์ฅ์น(110)์ ์ํ๋ฐฉํฅ์ ์ธก ๋ด์ฃผ์ฐ์ ๋ดํฅยท๋์ถ๋๊ฒ ๊ฐ๊ฐ ํ์ฑ๋๋, ๊ธฐ์ฌ(15)์ ์ ๋จ๋ถ๊ฐ ์ฝ์
๋์ด ๊ฐ์ด๋๋๊ธฐ ์ํ ๊ฐ์ด๋ํ(112, 112')์ ๊ฐ๋ ์ข, ์ฐ์ธก ๊ฐ์ด๋๋ถ์ฌ(111, 111')๋ฅผ ๋ฐ ๋ผ ์ด์ก๋๋ฉด์ 180ยฐ ํ์ ๋์ด ๊ทธ ์, ํ๋ถ๋ฉด์ด ํ, ์๋ถ์ ์์น๋ก ์ญ์ ๋๋ค.10b) is passed through the inner surface of the
์ด๋, ์๊ธฐ ๊ธฐ์ฌ(15)๋ ์ ๋จ๋ถ ์ค ์ด๋ ํ ๋จ๋ถ๋ ํ๋ฆฝ์ฅ์น(110)์ ๋ด์ฃผ์ฐAt this time, any one of both ends of the
์ ๋ดํฅ๋์ถ๋๋ ๊ฐ์ด๋๋ถ์ฌ(111, 111') ์ค ์ข์ธก ๊ฐ์ด๋๋ถ์ฌ(111)๋ฅผ ๋ฐ๋ผ ์๋ฐฉํฅ์ผIn the upward direction along the
๋ก ์ด์ก๋ ํ ๋ค์ ํ๋ฐฉํฅ์ผ๋ก ์ด์ก๋์ด ์ต์ด ์์น์ ๋ํฅ๋๋ ์์น ๋ฐ ๋ฐฉํฅ์ ์์น๋๊ณ , ์๊ธฐ ๊ธฐ์ฌ(15)์ ๋ค๋ฅธ ํ ๋จ๋ถ๋ ์ฐ์ธก ๊ฐ์ด๋๋ถ์ฌ(111')๋ฅผ ๋ฐ๋ผ ํ๋ฐฉํฅ์ผAfter being transferred to the lower direction again and is transported in a position and direction opposite to the initial position, the other end of the
๋ก ์ด์ก๋ ํ ๋ค์ ์๋ฐฉํฅ์ผ๋ก ์ด์ก๋์ด ์ต์ด ์์น์ ๋ํฅ๋๋ ์์น ๋ฐ ๋ฐฉํฅ์ ์์น๋จ์ผ๋ก์จ ์ข, ์ฐ์ธก ๊ฐ์ด๋๋ถ์ฌ(111, 111')์ ๊ฐ ๊ฐ์ด๋ํ(112, 112')์ผ๋ก ์ฝ์ ๋After being transferred to the upper direction again and moved to the position and direction opposite to the initial position is inserted into each guide groove (112, 112 ') of the left and right guide member (111, 111').
๋ ๊ธฐ์ฌ(15)๊ฐ ์ข, ์ฐ์ธก ๊ฐ์ด๋๋ถ์ฌ(111, 111')์ ๊ฐ์ด๋ ๋๋ฉด์ 180ยฐ๋ก ํ์ ํ๊ฒ ๋๋ค.The
์๊ธฐํ ๋ฐ์ ๊ฐ์ ๊ตฌ์กฐ์ ์ํ์ฌ ์๊ธฐ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ๊ฐ ์ ๋(10a, 10b,Each
10c, 10d) ์ค ์ ๋จ์ธก์ ์์นํ๋ ๊ฐ ์ ๋(10a, 10b)์ ํต๊ณผํ๋ฉด์ ๊ทธ ํ๋ถ๋ฉด์ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ด ์ ๊ธฐ๋ฐฉ์ฌ๋์ด ๋๋
ธ์ฌ์ ์ธต์ด ์ ์ธตํ์ฑ๋๋ ๊ธฐ์ฌ(15)๊ฐ 180ยฐ ํ์ The
๋จ์ผ๋ก์จ ํ๋จ์ธก์ ์์นํ๋ ๊ฐ ์ ๋(10c, 10d)์ ํต๊ณผ ์ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ด ์ ๊ธฐ๋ฐฉ์ฌ๋์ง ์์ ๊ธฐ์ฌ(15) ๊ทธ ์๋ถ๋ฉด์ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ๋๋
ธ์ฌ์ ์ธต์ ์ ์ธตํ์ฑ์ํฌ ์ ์๋ค.As a result, the nanofiber layer may be formed by electrospinning the polymer spinning solution on the upper surface of the
์ฆ, ์๊ธฐ ํ๋ฆฝ์ฅ์น(110)์ ์ํ์ฌ ๊ธฐ์ฌ(15)๋ฅผ 180ยฐ๋ก ํ์ ํด์ผ๋ก์จ ์ ๊ธฐ๋ฐฉThat is, the electric room by rotating the
์ฌ์ฅ์น(1)์ ๊ฐ ์ ๋(10a, 10b, 10c, 10d) ์ค ์ ๋จ์ธก์ ์์นํ๋ ์ ๋(10a, 10b)์ํตํ์ฌ ๊ธฐ์ฌ(15)์ ์ผ์ธก๋ฉด์ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ๋๋
ธ์ฌ์ ์ธต์ ์ ์ธตํ์ฑ์ํค๊ณ , ๊ฐ ์ ๋(10a, 10b, 10c, 10d) ์ค ํ๋จ์ธก์ ์์นํ๋ ์ ๋(10c, 10d)์ํตํ์ฌ ๊ธฐ์ฌ(15)์ ํ์ธก๋ฉด์ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ๋๋
ธ์ฌ์ธต์ ์ ์ธตํ์ฑ์ํด์ผ๋ก์จ ๊ธฐ์ฌ(15)์ ์๋ฉด์ ๋๋
ธ์ฌ์ ์ธต์ ์ ์ธตํ์ฑ์ํฌ ์ ์๋ค.Nanofiber layer is laminated by electrospinning the polymer spinning solution on one side of the
์ฆ, ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10b)์ ํต๊ณผํ ํ ๊ธฐ์ฌ์ ์ด์ ์ ์ธตํ์ฑ๋ ์๊ธฐ ์ 1 ํด๋ฆฌThat is, after passing through the
๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋ ๋๋
ธ์ฌ์ ๋ถ์งํฌ๋ก ์ด๋ฃจ์ด์ง ์ง๋ฌผ์ด ํ๋ฆฝ์ฅ์น(110)์ ๊ณต๊ธA fabric made of vinylidene fluoride nanofiber nonwoven is supplied to the
๋๋ฉฐ, ์๊ธฐ ํ๋ฆฝ์ฅ์น(110)์์๋ ์๊ธฐ ์ง๋ฌผ์ ์๋ถ๋ฉด์ ํ๋ถ๋ฉด์ผ๋ก ์์น๊ฐ ๋ณ๊ฒฝ๋๊ณ , ์๊ธฐ ์ง๋ฌผ์ ํ๋ถ๋ฉด์ ์๋ถ๋ฉด์ผ๋ก ์์น๊ฐ ๋ณ๊ฒฝ๋๋๋ก ์ง๋ฌผ์ ์,ํ๊ฐ 180ยฐ๋ก ํ์ ๋๋ค.In the
์๊ธฐํ ๋ฐ์ ๊ฐ์ ๊ตฌ์กฐ์ ์ํ์ฌ ๋ณธ ๋ฐ๋ช
์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)๋ ๋ฐฉ์ฌ์ฉ์ก ์ฃผํฑํฌ(8) ๋ด์ ์ถฉ์ง๋๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ด ๊ณ๋ํํ๋ฅผ ํตํ์ฌ ๋
ธ์ฆ๋ธ๋ก(11)์ํ์ฑ๋๋ ๋ค์์ ๋
ธ์ฆ(12) ๋ด์ ์ฐ์์ ์ผ๋ก ์ ๋ ๊ณต๊ธ๋๊ณ , ๊ณต๊ธ๋๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ๋
ธ์ฆ(12)์ ํตํด ๋์ ์ ์์ด ๊ฑธ๋ ค ์๋ ์ปฌ๋ ํฐ(13) ์์ ๋ฐฉ์ฌ ๋ฐ ์ง์๋์ด์ปฌ๋ ํฐ(13) ์์์ ์ด๋๋๋ ์ฅ์ฒ์ํธ(15) ์์ ๋๋
ธ์ฌ์ ๋ฅผ ํ์ฑํ๋ฉฐ, ํ์ฑ๋๋ ๋ ๋
ธ์ฌ์ ๋ ํํฐ๋ก ์ ์กฐ๋๋ค.By the structure as described above, the
์ฌ๊ธฐ์, ์๊ธฐ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ๊ฐ ์ ๋(10a, 10b, 10c) ์ค ์ ๋จ์ ์์นํ๋ ์ ๋(10a)์ ์ ๋ฐฉ์๋ ์ ๋(10a) ๋ด๋ก ๊ณต๊ธ๋์ด ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ๋ถ์ฌ์ ์ํด ๋๋
ธ์ฌ์ ๊ฐ ์ ์ธตํ์ฑ๋๋ ์ฅ์ฒ์ํธ(15)๋ฅผ ๊ณต๊ธํ๊ธฐ ์ํ ๊ณต๊ธ๋กค๋ฌ(3)๊ฐ ๊ตฌ๋น๋๊ณ , ๊ฐ ๋(10a, 10b, 10c) ์ค ํ๋จ์ ์์นํ๋ ์ ๋(10c)์ ํ๋ฐฉ์๋ ๋๋
ธ์ฌ์ ๊ฐ ์ ์ธตํ์ฑ๋๋ ์ฅ์ฒ์ํธ(15)๋ฅผ ๊ถ์ทจํ๊ธฐ ์ํ ๊ถ์ทจ๋กค๋ฌ(5)๊ฐ ๊ตฌ๋น๋๋ค.Here, the front of the unit (10a) located at the front end of each unit (10a, 10b, 10c) of the
ํํธ, ์๊ธฐ ๊ฐ ์ ๋(10a, 10b, 10c)์ ํต๊ณผํ๋ฉด์ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ด ์ ์ธตํ์ฑ๋๋ ์ฅ์ฒ์ํธ(15)๋ ์ดํ์ง ํ๋ฆ์ธ ๊ฒ์ด ๋ฐ๋์งํ๋ฉฐ, ์ฅ์ฒ์ํธ(15) ์์ด ์ปฌ๋ ํฐ(13) ์์ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ๋ฐฉ์ฌํ๋ ๊ฒ์ด ๋์ฑ ๋ฐ๋์งํ๋ค.Meanwhile, the
์ด๋, ์๊ธฐ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ๊ฐ ์ ๋(10a, 10b, 10c)์ ํตํ์ฌ ๋ฐฉ์ฌ๋๋ ๊ณ ๋ถ์๋ฐฉ์ฌ์ฉ์ก์ ์ฌ์ง์ ๋ณ๋๋ก ์ ํ๋ฐ์ง ์๋ํ๋, ๋ณธ ๋ฐ๋ช
์์๋ ์ ๋(10a)์๋ ์น์์ฑ ๊ณ ๋ถ์, ์์์ฑ ๊ณ ๋ถ์, ํด๋ฆฌ๋น๋๋ฆฌ๋ดํ๋ฃจ์ค๋ผ์ด๋ ๋ฐ ์์์ฑ ํด๋ฆฌ์ฐ๋ ํ์ผ๋ก ์ด๋ฃจ์ด์ง ๊ตฐ์์ ์ ํ๋ 1์ข
์ ์ 1๊ณ ๋ถ์ ์ฉ์ก์ ์ฌ์ฉํ๊ณ , ์ ๋(10b)์๋ ํด๋ฆฌ์ด๋ฏธ๋, ๋ฉํ์๋ผ๋ฏธ๋, ํด๋ฆฌ์ํ
๋ฅด์คํฐ, ํด๋ฆฌ๋น๋๋ฆฌ๋ดํ๋ฃจ์ค๋ผ์ด๋ ๋ฐ ์์์ฑ ํด๋ฆฌ์ฐ๋ ํ์ผ๋ก ์ด๋ฃจ์ด์ง ๊ตฐ์์ ์ ํ๋ 1์ข
์ ์ 2 ๊ณ ๋ถ์์ฉ์ก์ ์ฌ์ฉํ๋ฉฐ, ์ ๋(10c)์๋ ์น์์ฑ ๊ณ ๋ถ์, ์์์ฑ ๊ณ ๋ถ์, ํด๋ฆฌ๋น๋๋ฆฌ๋ดํ๋ฃจ์ค๋ผ์ด๋ ๋ฐ ์์์ฑ ํด๋ฆฌ์ฐ๋ ํ์ผ๋ก ์ด๋ฃจ์ด์ง ๊ตฐ์์ ์ ํ๋ 1์ข
์ ์ 3๊ณ ๋ถ์ ์ฉ์ก์ ์ฌ์ฉํ๋ ๊ฒ์ ํน์ง์ผ๋ก ํ๋ค.At this time, the material of the polymer spinning solution radiated through each unit (10a, 10b, 10c) of the
๋ํ, ์๊ธฐ ์ ๋(10a, 10b, 10c) ๋ด์์ ๋
ธ์ฆ(12)์ ํตํ์ฌ ๊ณต๊ธ๋๋ ๋ฐฉ์ฌ์ฉ์ก์์๊ธฐ ์ ๊ธฐ๋ฐฉ์ฌ๊ฐ ๊ฐ๋ฅํ ํฉ์ฑ์์ง ์ฌ์ง์ธ ํด๋ฆฌ๋จธ๋ฅผ ์ ๋นํ ์ฉ๋งค์ ์ฉํด์ํจ ์ฉ์ก์ผ๋ก์, ์ฉ๋งค์ ์ข
๋ฅ ๋ํ ํด๋ฆฌ๋จธ๋ฅผ ์ฉํด์ํฌ ์ ์๋ ๊ฒ์ด๋ผ๋ฉด ์ ํ๋์ง ์์ผ๋ฉฐ, ์๋ฅผ ๋ ๋ค๋ฉด ํ๋, ํฌ๋ฆ์ฐ, ํฉ์ฐ, m-ํฌ๋ ์, ํฐํ๋ฃจ์ค๋ฅด์์ธํธ์คํ์ด๋๋ผ์ด๋/๋ค์ดํด๋ก๋ก๋ฉํ
์ธ, ๋ฌผ, N-๋ฉํธ๋ชจํด๋ฆฐ N-์ฅ์๋, ํด๋ก๋กํผ, ํ
ํธ๋ผํ๋๋กํธ๋๊ณผ ์ง๋ฐฉ์กฑ ์ผํค๊ตฐ์ธ ๋ฉํธ์ด์๋ถํธ์ผํค, ๋ฉํธ์ํธ์ผํค, ์ง๋ฐฉ์กฑ ์์ฐ๊ธฐ ๊ตฐ์ธ m-๋ถํธ์์ฝ, ์ด์๋ถํธ์์ฝ, ์ด์ํ๋กํ์์ฝ, ๋ฉํธ์์ฝ, ์ํ์ฌ, ์ง๋ฐฉ์กฑ ํํฉ๋ฌผ์ธ ํฅ์ฐ, ํ
ํธ๋ผํด๋ก๋ก์ํธ๋ , ์์ธํค, ๊ธ๋ฆฌ์ฝ๊ตฐ์ผ๋ก์ ํ๋กํ๋ ๊ธ๋ฆฌ์ฝ, ๋์ํธ๋ ๊ธ๋ฆฌ์ฝ, ์ํธ๋ ๊ธ๋ฆฌ์ฝ, ํ ๋ก๊ฒ ํํฉ๋ฌผ๊ตฐ์ผ๋ก ํธ๋ฆฌํฌ๋กค๋ก์ํธ๋ , ๋ค์ดํด๋ก๋ก๋ฉํ
์ธ, ๋ฐฉํฅ์กฑ ํํฉ๋ฌผ ๊ตฐ์ธ ํจ๋ฃจ์, ์์ผ๋ , ์ง๋ฐฉ์กฑ ๊ณ ๋ฆฌ ํํฉ๋ฌผ๊ตฐ์ผ๋ก์ ์ฌ์ดํด๋กํฅ์ฌ๋
ผ, ์ํด๋กํฅ์ฐ๊ณผ ์์คํ
๋ฅด๊ตฐ์ผ๋ก n-๋ถํธ์ด์ฐ์ผ, ์ด์ฐ์ํธ, ์ง๋ฐฉ์กฑ์ํ
๋ฅด๊ตฐ์ผ๋ก ๋ถํธ์
๋ก์ด๋ธ, ์์ธํธ์ฐ2- ์ํก์์ํ์ฌ, 2-์ํก์์ํ์ฌ, ์๋ฏธ๋๋ก ๋๋ฉํธํฌ๋ฆ์๋ฏธ๋, ๋๋ฉํธ์์ธํธ์๋ฏธ๋๋ฑ์ ์ฌ์ฉํ ์ ์์ผ๋ฉฐ, ๋ณต์ ์ข
๋ฅ์ ์ฉ๋งค๋ฅผ ํผํฉํ์ฌ ์ด์ฉํ ์ ์๋ค. ๋ฐฉ์ฌ์ฉ์ก์ ๋ ๋์ ์ฑ ํฅ์์ ๋ฑ์ ์ฒจ๊ฐ์ ๋ฅผ ํจ์ ํ๋ ๊ฒ์ด ๋ฐ๋์งํ๋ค.In addition, the spinning solution supplied through the
ํํธ, ๋ณธ ๋ฐ๋ช
์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ๋
ธ์ฆ๋ธ๋ก(11)์ ๊ตฌ๋น๋๋ ๋
ธ์ฆ(12)์ ๋ 2์ ๋์ํ๊ณ ์๋ ๋ฐ์ ๊ฐ์ด, ๋ค์ค๊ด์๋
ธ์ฆ(500)๋ก ์ด๋ฃจ์ด์ง๋ฉฐ, 2์ข
์ด์์ํด๋ฆฌ๋จธ ๋ฐฉ์ฌ์ฉ์ก์ ๋์์ ์ ๊ธฐ๋ฐฉ์ฌ ํ ์ ์๋๋ก 2๊ฐ ์ด์์ ๋ด, ์ธ์ธก๊ด(501, 502)๋ค์ด ์์ค-์ฝ์ด(Sheath-Core) ํํ๋ก ๊ฒฐํฉ๋ ๊ตฌ์กฐ๋ฅผ ๊ฐ๋๋ค.On the other hand, the
์ฌ๊ธฐ์, ์๊ธฐ ๋
ธ์ฆ๋ธ๋ก(11)์ ์์ค-์ฝ์ด(Sheath-Core) ํํ์ ๋ค์ค๊ด ํํ๋ก ํ์ฑ๋๋ ๋ค์ค๊ด์๋
ธ์ฆ(500)์ด ๋ฐฐ์ด๋ ๋
ธ์ฆ ํ๋ ์ดํธ(405)์ ์๊ธฐ ๋
ธ์ฆ ํ๋ ์ดํธ(405)์ ํ๋จ์ ์์นํ์ฌ ๋ค์ค๊ด์๋
ธ์ฆ(500)์ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก(๋ฏธ๋์)์ ๊ณต๊ธํ๋ 2๊ฐ ์ด์์ ๋ฐฉ์ฌ์ฉ์ก ์ ์ฅํ(407, 408)๊ณผ ๋ค์ค๊ด์๋
ธ์ฆ(500)์ ๊ฐ์ธ๊ณ ์๋ ์ค๋ฒํ๋ก ์ ๊ฑฐ์ฉ ๋
ธ์ฆ(415)๊ณผ ์๊ธฐ ์ค๋ฒํ๋ก ์ ๊ฑฐ์ฉ ๋
ธ์ฆ(415)์ ์ฐ๊ฒฐ๋๊ณ , ๋
ธ์ฆ ํ๋ ์ดํธ(405)์ ์ง์๋จ์ ์์นํ๋ ์ค๋ฒํ๋ก์ก ์์ ์ ์ฅํ(410) ๋ฐ ์๊ธฐ ์ค๋ฒํ๋ก์ก ์์ ์ ์ฅํ(410)์ ์ง์๋จ์ ์์นํ์ฌ ์ค๋ฒํ๋ก ์ ๊ฑฐ์ฉ ๋
ธ์ฆ(415)์ ์ง์งํ๋ ์ค๋ฒํ๋ก ์ ๊ฑฐ์ฉ ๋
ธ์ฆ ์ง์งํ(416)์ ํฌํจํ์ฌ ๊ตฌ์ฑ๋๋ค.Here, the
๊ทธ๋ฆฌ๊ณ , ์๊ธฐ ๋ค์ค๊ด์๋
ธ์ฆ(500)๊ณผ ์ค๋ฒํ๋ก ์ ๊ฑฐ์ฉ ๋
ธ์ฆ(415)๋ค์ ๊ฐ์ธ๊ณ ์๋ ๊ณต๊ธฐ๊ณต๊ธ์ฉ ๋
ธ์ฆ(404)๊ณผ ๋
ธ์ฆ๋ธ๋ก(11)์ ์ต์๋จ์ ์์นํ์ฌ ๊ณต๊ธฐ๊ณต๊ธ์ฉ ๋
ธ์ฆ(404)์ ์ง์งํด์ฃผ๋ ๊ณต๊ธฐ๊ณต๊ธ์ฉ ๋
ธ์ฆ์ ์ง์งํ(414)๊ณผ ๊ณต๊ธฐ๊ณต๊ธ์ฉ ๋
ธ์ฆ์ ์ง์งํ(414)์ ์งํ๋จ์ ์์นํ์ฌ ๊ณต๊ธฐ๊ณต๊ธ์ฉ ๋
ธ์ฆ(404)์ ๊ณต๊ธฐ๋ฅผ ๊ณต๊ธํด์ฃผ๋ ๊ณต๊ธฐ์ ์
๊ตฌ(413) ๋ฐ ๊ณต๊ธ๋ ๊ณต๊ธฐ๋ฅผ ์ ์ฅํด์ฃผ๋ ๊ณต๊ธฐ ์ ์ฅํ(411)์ ํฌํจํ์ฌ ๊ตฌ์ฑ๋๋ค.In addition, the air is positioned at the top of the
๋ํ, ์๊ธฐ ์ค๋ฒํ๋ก ์ ๊ฑฐ์ฉ ๋
ธ์ฆ(415)์ ํตํ์ฌ ์ค๋ฒํ๋ก์ก์ ์ธ๋ถ๋ก ๋ฐฐ์ถํ๊ธฐ ์ํ ์ค๋ฒํ๋ก์ฐ ๋ฐฐ์ถ๊ตฌ(412)๊ฐ ๊ตฌ๋น๋๋ค.In addition, an overflow outlet 412 for discharging the overflow liquid to the outside through the
๋ณธ ๋ฐ๋ช
์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ์ผ ์ค์์์์๋ ์๊ธฐ ๋
ธ์ฆ(12)์ด ์ํตํ์์ผ๋ก ์ด๋ฃจ์ด์ ธ ์์ผ๋, ๋ 3์์ ๋์ํ๊ณ ์๋ ๋ฐ์ ๊ฐ์ด, ์๊ธฐ ๋
ธ์ฆ(12)์ด ์๊ธฐํ์์ ์ํต์ผ๋ก ํ์ฑ๋๋, ๊ทธ ์ ๋จ๋ถ(503)๊ฐ ์ถ์ 5 ๋ด์ง 30ยฐ๊ฐ๋์ธ ๋ํ๊ด ๋ชจ์์ผ๋ก ํ์ฑ๋๋ค.In one embodiment of the
์ฌ๊ธฐ์, ์๊ธฐ ๋ํ๊ด ๋ชจ์์ผ๋ก ํ์ฑ๋๋ ์ ๋จ๋ถ(503)๊ฐ ์๋ถ์์ ํ๋ถ๋ฅผ ํฅํ์ฌ ์ข์์ง๋ ํํ๋ก ํ์ฑ๋์ด ์์ผ๋, ์๋ถ์์ ํ๋ถ๋ฅผ ํฅํ์ฌ ์ข์์ง๋ ํํ๋ก ํ์ฑ๋๋ค๋ฉด ๊ธฐํ ๋ค์ํ ํ์์ผ๋ก ํ์ฑ๋๋ ๊ฒ๋ ๊ฐ๋ฅํ๋ค.Here, the
ํํธ, ๋ 22 ๋ด์ง 30์ ์ฐธ์กฐํ์ฌ ๋ณธ ๋ฐ๋ช
์ ๋ค๋ฅธ ์ผ์ค์์์ ๋ฐ๋ฅธ ๋
ธ์ฆ๊ด์ฒด(112)์ ๋ํด ์ค๋ช
ํ๋ค.On the other hand, with reference to Figures 22 to 30 will be described in the
์๊ธฐ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(100)์ ๋
ธ์ฆ๋ธ๋ก(111)์ ๊ทธ ๊ธธ์ด๋ฐฉํฅ์ผ๋ก ๋ค์๊ฐ์ ๋
ธ์ฆ๊ด์ฒด(112)๊ฐ ๋ฐฐ์ด์ค์น๋๊ณ , ์๊ธฐ ๋
ธ์ฆ๊ด์ฒด(112)์ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ๊ณต๊ธํ๋ ๋ฐฉ์ฌ์ฉ์ก ์ฃผํฑํฌ(120)๊ฐ ์ ์ด๋ ํ๋ ์ด์ ์ฐ๊ฒฐ๊ตฌ๋น๋ ์ ์๋ค.The
์ฆ, ์ง์ก๋ฉด์ฒดํ์์ผ๋ก ํ์ฑ๋๋, ๊ทธ ์๋ถ๋ฉด์ ๋ค์๊ฐ์ ๋
ธ์ฆ(111a)์ด ์ ํ์ผ๋ก ๊ตฌ๋น๋๋ ๋
ธ์ฆ๊ด์ฒด(112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i)๊ฐ๋
ธ์ฆ๋ธ๋ก(111)์ ๊ธฐ์ฌ(115)์ ๊ธธ์ด๋ฐฉํฅ์ผ๋ก ๋ค์๊ฐ ๋ฐฐ์ด์ค์น๋๊ณ , ์๊ธฐ ๊ฐ ๋
ธ์ฆ๊ด์ฒด(112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i)๋ ๋ฐฉ์ฌ์ฉ์ก ์ฃผํฑํฌ(120)์ ์ฐ๊ฒฐ๋์ด ์๊ธฐ ๋ฐฉ์ฌ์ฉ์ก ์ฃผํฑํฌ(120) ๋ด์ ์ถฉ์ง๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ด ๊ณต ๊ธ๋๋ค.That is, the nozzle body (112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i) is formed in a rectangular parallelepiped, a plurality of nozzles (111a) are provided linearly on the upper surface of the
์ฌ๊ธฐ์, ์๊ธฐ ๊ฐ ๋
ธ์ฆ๊ด์ฒด(112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i)๋ ๋ฐฉ์ฌ์ฉ์ก ์ฃผํฑํฌ(120)์ ์ฉ์ก๊ณต๊ธ๊ด(121)์ผ๋ก ์ฐ๊ฒฐ๋๋, ์๊ธฐ ์ฉ์ก๊ณต๊ธ๊ด(121)์ ๋ค์๊ฐ์ ๋
ธ์ฆ๊ด์ฒด(112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i)์ ๋ฐฉ์ฌ์ฉ์ก ์ฃผํฑํฌ(120)๋ฅผ ์ฐ๊ฒฐํ๊ธฐ ์ํ์ฌ ๋ค์๊ฐ๋ก ๋ถ๊ธฐํ์ฑ๋๋ค.Here, each nozzle pipe (112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i) is connected to the spinning solution
์ด๋, ์๊ธฐ ๋ฐฉ์ฌ์ฉ์ก ์ฃผํฑํฌ(120)์์ ๊ฐ ๋
ธ์ฆ๊ด์ฒด(112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i)๋ก ์ฐ์ค๋๋ ์ฉ์ก๊ณต๊ธ๊ด(121)์๋ ๊ณต๊ธ๋ ์กฐ์ ์๋จ(๋๋ฒ ๋ฏธ๋์)์ด ๊ตฌ๋น๋๋, ์๊ธฐ ๊ณต๊ธ๋ ์กฐ์ ์๋จ์ ๊ณต๊ธ๋ฐธ๋ธ(122)๋ก ์ด๋ฃจ์ด์ง๋ค.At this time, the supply amount adjusting means (not shown) to the
์ด๋ ๊ฒ ์๊ธฐ ๋ฐฉ์ฌ์ฉ์ก ์ฃผํฑํฌ(120)์์ ๊ฐ ๋
ธ์ฆ๊ด์ฒด(112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i)๋ก ์ฐ์ค๋๋ ์ฉ์ก๊ณต๊ธ๊ด(121)์ ๊ณต๊ธ๋ฐธ๋ธ(122)๊ฐ ๊ฐ๊ฐ ๊ตฌ๋น๋๊ณ , ์๊ธฐ ๊ฐ ๊ณต๊ธ๋ฐธ๋ธ(122)์ ์ํ์ฌ ๋ฐฉ์ฌ์ฉ์ก ์ฃผํฑํฌ(120) ์์ ๊ฐ ๋
ธ์ฆ๊ด์ฒด(112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i)๋ก ๊ณต๊ธ ๋๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ๊ณต๊ธ์ด ์กฐ์ ๋ฐ ์ ์ด๋๋ on-off ์์คํ
์ ์ํธ ์ ์ด๋๋ค.In this way, the supply valve 122 is provided in the
์ฆ, ์๊ธฐ ์ฉ์ก๊ณต๊ธ๊ด(121)์ ํตํ์ฌ ๋ฐฉ์ฌ์ฉ์ก ์ฃผํฑํฌ(120)์์ ๊ฐ ๋
ธ์ฆ๊ด์ฒด(112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i)๋ก ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์๊ณต๊ธ ์ ์๊ธฐ ๋ฐฉ์ฌ์ฉ์ก ์ฃผํฑํฌ(120)์ ๊ฐ ๋
ธ์ฆ๊ด์ฒด(112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i)๋ฅผ ์ฐ์คํ๋ ์ฉ์ก๊ณต๊ธ๊ด(121)์ ๊ตฌ๋น๋๋ ๊ณต๊ธ๋ฐธ๋ธ(122)์๊ฐ, ํ์ ์ํด ๋
ธ์ฆ๋ธ๋ก(111)์ ๋ฐฐ์ด์ค์น๋๋ ๋
ธ์ฆ๊ด์ฒด(112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i) ์ค ํน์ ์์น์ ๋
ธ์ฆ๊ด์ฒด(112b, 112d, 112f, 112g, 112h, 112i)์๋ง ์ ํ์ ์ผ๋ก ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ๊ณต๊ธํ๋ ๋ฑ ์๊ธฐ ๊ณต๊ธ๋ฐธ๋ธ(122)์ ๊ฐ, ํ์ ์ํด ๋ฐฉ์ฌ์ฉ์ก ์ฃผํฑํฌ(120)์์ ๊ฐ ๋
ธ์ฆ๊ด์ฒด(112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i)๋ก ๊ณต๊ธ๋๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ๊ณต๊ธ์ด ์กฐ์ ๋ฐ ์ ์ด๋๋ค.That is, the spinning solution when the polymer spinning solution is supplied from the spinning solution
์ด๋ฅผ ์ํ์ฌ ์๊ธฐ ๊ณต๊ธ๋ฐธ๋ธ(122)๋ ์ ์ด๋ถ(๋ฏธ๋์)์ ์ ์ด๊ฐ๋ฅํ๊ฒ ์ฐ๊ฒฐ๋๋, ์๊ธฐ ๊ณต๊ธ๋ฐธ๋ธ(122)์ ๊ฐ, ํ๊ฐ ์ ์ด๋ถ์ ์ํด ์๋์ผ๋ก ์ ์ด๋๋ ๊ฒ์ด ๋ฐ๋์งํ๋, ํ์ฅ์ํฉ ๋ฐ ์์ ์์ ์๊ตฌ์ ๋ฐ๋ผ ์๊ธฐ ๊ณต๊ธ๋ฐธ๋ธ(122)์ ๊ฐ, ํ๊ฐ ์๋์ผ๋ก์ ์ด๋๋๋ก ์ด๋ฃจ์ด์ง๋ ๊ฒ๋ ๊ฐ๋ฅํ๋ค.To this end, the supply valve 122 is controllably connected to the control unit (not shown), it is preferable that the opening and closing of the supply valve 122 is automatically controlled by the control unit, according to the site situation and the needs of the operator It is also possible that the opening and closing of the supply valve 122 is controlled manually.
๋ณธ ๋ฐ๋ช
์ ์ผ ์ค์์์์๋ ์๊ธฐ ๊ณต๊ธ๋ ์กฐ์ ์๋จ์ด ๊ณต๊ธ๋ฐธ๋ธ(122)๋ก ์ด๋ฃจ์ด์ ธ ์์ผ๋, ๋ฐฉ์ฌ์ฉ์ก ์ฃผํฑํฌ(120)์์ ๊ฐ ๋
ธ์ฆ๊ด์ฒด(112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i)๋ก ๊ณต๊ธ๋๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ๊ณต๊ธ๋์ ์กฐ์ ๋ฐ ์ ์ด๊ฐ์ฉ์ดํ๋ค๋ฉด ์๊ธฐ ๊ณต๊ธ๋ ์กฐ์ ์๋จ์ ๊ธฐํ ๋ค์ํ ๊ตฌ์กฐ ๋ฐ ์๋จ์ผ๋ก ์ด๋ฃจ์ด์ง๋ ๊ฒ๋ ๊ฐ๋ฅํ๋ฉฐ, ์ด์ ํ์ ํ์ง ์๋ํ๋ค.In one embodiment of the present invention, the supply amount adjusting means is composed of a supply valve 122, but in the spinning solution
์๊ธฐํ ๋ฐ์ ๊ฐ์ ๊ตฌ์กฐ์ ์ํ์ฌ, ์๊ธฐ ๋ฐฉ์ฌ์ฉ์ก ์ฃผํฑํฌ(120)์ ๊ฐ ๋
ธ์ฆ๊ด์ฒด(112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i)๋ฅผ ์ฐ์คํ๋, ๋ถ๊ธฐํ์ฑ๋๋ ์ฉ์ก๊ณต๊ธ๊ด(121)์ ๊ณต๊ธ๋ฐธ๋ธ(122)๊ฐ ๊ฐ๊ฐ ๊ตฌ๋น๋์ด ๋ฐฉ์ฌ์ฉ์ก ์ฃผํฑํฌ(120)์์๊ฐ ๋
ธ์ฆ๊ด์ฒด(112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i)๋ก ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ๊ณต๊ธ ์ ๋ค์๊ฐ์ ๊ณต๊ธ๋ฐธ๋ธ(122) ์ค ํน์ ๊ณต๊ธ๋ฐธ๋ธ(122)๋ฅผ ๊ฐ๋ฐฉํ์ฌ ๋
ธ์ฆ๋ธ๋ก(111)์ ๋ฐฐ์ด์ค์น๋๋ ๋
ธ์ฆ๊ด์ฒด(112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i) ์ค ํน์ ์์น์ ๋
ธ์ฆ๊ด์ฒด(112b, 112d, 112f, 112g, 112h, 112i)์๋ง ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ๊ณต๊ธํ๊ฑฐ๋, ํน์ ๊ณต๊ธ๋ฐธ๋ธ(122)๋ฅผ ํ์ํ์ฌ ๋
ธ์ฆ๋ธ๋ก(111)์ ๋ฐฐ์ด์ค์น๋๋ ๋
ธ์ฆ๊ด์ฒด ์ค ํน์ ์์น์ ๋
ธ์ฆ๊ด์ฒด(112a, 112c, 112e)์๋ง ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ๊ณต๊ธ์ ์ฐจ๋จํ๋ ๋ฑ ์๊ธฐ ๊ณต๊ธ๋ฐธ๋ธ(122)์ ๊ฐ, ํ์ ์ํด ๋ฐฉ์ฌ์ฉ์ก ์ฃผํฑํฌ(120)์์ ๊ฐ ๋
ธ์ฆ๊ด์ฒด(112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i) ๋ก ๊ณต๊ธ๋๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ๊ณต๊ธ์ด ์กฐ์ ๋ฐ ์ ์ด๋๋ค.By the structure as described above, the
ํํธ, ์๊ธฐ ๋ฐฉ์ฌ์ฉ์ก ์ฃผํฑํฌ(120)์์ ์ฉ์ก๊ณต๊ธ๊ด(121)์ ํตํ์ฌ ๊ฐ ๋
ธ์ฆ๊ด์ฒด(112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i)๋ก ๊ณต๊ธ๋๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ์๊ธฐ ์ฉ์ก๊ณต๊ธ๊ด(121)์ ์ฐ์ค๋๋ ๋
ธ์ฆ๊ณต๊ธ๊ด(125)์ ํตํ์ฌ ๋
ธ์ฆ๊ด์ฒด(112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i)์ ๊ตฌ๋น๋๋ ๊ฐ ๋
ธ ์ฆ(111a)๋ก ๊ณต๊ธ๋๋ค.On the other hand, the polymer spinning solution supplied to each nozzle pipe (112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i) through the
์ฆ, ์๊ธฐ ์ฉ์ก๊ณต๊ธ๊ด(121)๊ณผ ๋
ธ์ฆ๊ด์ฒด(112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i)์ ๊ตฌ๋น๋๋ ๊ฐ ๋
ธ์ฆ(111a)์ ๋
ธ์ฆ๊ณต๊ธ๊ด(125)์ผ๋ก ์ฐ์ค๋๋, ์ ๊ธฐ ๋
ธ์ฆ๊ณต๊ธ๊ด(125)์ ๋
ธ์ฆ(111a)์ ๊ฐฏ์์ ๋์๋๊ฒ ๋ถ๊ธฐํ์ฑ๋๋ค.That is, each of the
์ฌ๊ธฐ์๋, ์๊ธฐ ๋
ธ์ฆ๊ณต๊ธ๊ด(125)์๋ ๋ฐฉ์ฌ๋ ์กฐ์ ์๋จ(๋๋ฒ ๋ฏธ๋์)์ด ๊ตฌ๋น ๋๋, ์๊ธฐ ๋ฐฉ์ฌ๋ ์กฐ์ ์๋จ์ ๋
ธ์ฆ๋ฐธ๋ธ(126)๋ก ์ด๋ฃจ์ด์ง๋ค.Here, the
์ด๋ ๊ฒ, ์๊ธฐ ๋ฐฉ์ฌ๋ ์กฐ์ ์๋จ์ผ๋ก ๋
ธ์ฆ๋ฐธ๋ธ(126)๊ฐ ๊ตฌ๋น๋จ์ผ๋ก์จ ์๊ธฐ ๋
ธ์ฆ๋ฐธ๋ธ(126)์ ๊ฐ, ํ์ ์ํ์ฌ ๋
ธ์ฆ๊ณต๊ธ๊ด(125)์์ ๊ฐ ๋
ธ์ฆ(111a)๋ก ๊ณต๊ธ๋๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ๊ณต๊ธ์ด ๊ฐ๋ณ์ ์ผ๋ก ์ ์ด๋๊ณ , ์๊ธฐ ๋
ธ์ฆ๋ฐธ๋ธ(126)๋ ์ ์ด๋ถ(๋ฏธ๋์) ์ ์ ์ด๊ฐ๋ฅํ๊ฒ ์ฐ๊ฒฐ๋๋, ์๊ธฐ ๋
ธ์ฆ๋ฐธ๋ธ(126)์ ๊ฐ, ํ๊ฐ ์ ์ด๋ถ์ ์ํด ์๋์ผ๋ก ์ ์ด๋๋ ๊ฒ์ด ๋ฐ๋์งํ๋, ํ์ฅ์ํฉ ๋ฐ ์์
์์ ์๊ตฌ์ ๋ฐ๋ผ ์๊ธฐ ๋
ธ์ฆ๋ฐธ ๋ธ(126)์ ๊ฐ, ํ๊ฐ ์๋์ผ๋ก ์ ์ด๋๋๋ก ์ด๋ฃจ์ด์ง๋ ๊ฒ๋ ๊ฐ๋ฅํ๋ค.Thus, the
๋ณธ ๋ฐ๋ช
์ ์ผ ์ค์์์์๋ ์๊ธฐ ๋ฐฉ์ฌ๋ ์กฐ์ ์๋จ์ด ๋
ธ์ฆ๋ฐธ๋ธ(126)๋ก ์ด๋ฃจ์ด์ ธ ์์ผ๋, ๋
ธ์ฆ๊ด์ฒด(112)์์ ๋
ธ์ฆ(111a)๋ก ๊ณต๊ธ๋ ํ ๋ฐฉ์ฌ๋๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ๋ฐฉ์ฌ๋์ ์กฐ์ ๋ฐ ์ ์ด๊ฐ ์ฉ์ดํ๋ค๋ฉด ์๊ธฐ ๋ฐฉ์ฌ๋ ์กฐ์ ์๋จ์ ๊ธฐํ ๋ค์ํ ๊ตฌ์กฐ ๋ฐ ์๋จ์ผ๋ก ์ด๋ฃจ์ด์ง๋ ๊ฒ๋ ๊ฐ๋ฅํ๋ฉฐ, ์ด์ ํ์ ํ์ง ์๋ํ๋ค.In one embodiment of the present invention, but the radiation amount adjusting means is composed of a
์๊ธฐํ ๋ฐ์ ๊ฐ์ ๊ตฌ์กฐ์ ์ํ์ฌ, ์๊ธฐ ์ฉ์ก๊ณต๊ธ๊ด(121)๊ณผ ๊ฐ ๋
ธ์ฆ(111a)์ด์ฐ๊ฒฐ์ค์น๋๋, ๋ถ๊ธฐํ์ฑ๋๋ ๋
ธ์ฆ๊ณต๊ธ๊ด(125)์ ๋
ธ์ฆ๋ฐธ๋ธ(126)๊ฐ ๊ฐ๊ฐ ๊ตฌ๋น๋์ด ๋ฐฉ์ฌ์ฉ์ก ์ฃผํฑํฌ(120)์์ ๊ฐ ๋
ธ์ฆ๊ด์ฒด(112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i)๋ฅผ ํตํ์ฌ ๊ฐ ๋
ธ์ฆ(111a)๋ก ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ๊ณต๊ธ ์ ๋ค์๊ฐ์ ๋
ธ์ฆ๋ฐธ๋ธ(126) ์ค ํน์ ๋
ธ์ฆ๋ฐธ๋ธ(126)๋ฅผ ๊ฐ๋ฐฉํ์ฌ ๋
ธ์ฆ๊ด์ฒด(112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i)์ ๊ตฌ๋น๋๋ ๊ฐ ๋
ธ์ฆ(111a) ์ค ํน์ ์์น์ ๋
ธ์ฆ(111a)์์๋ง ์ ํ์ ์ผ๋ก ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ด ์ ๊ธฐ๋ฐฉ์ฌ๋๊ฑฐ๋, ํน์ ๋
ธ์ฆ๋ฐธ๋ธ(126)๋ฅผ ํ์ํ์ฌ ๋
ธ์ฆ๊ด์ฒด(112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i)์ ๊ตฌ๋น๋๋ ๊ฐ ๋
ธ์ฆ(111a) ์ค ํน์ ์์น์ ๋
ธ์ฆ(111a)์์ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌ๋ฅผ ์ ํ์ ์ผ๋ก ์ฐจ๋จํ๋ ๋ฑ ์๊ธฐ ๋
ธ์ฆ๋ฐธ๋ธ(126)์ ์ํด ๋ฐฉ์ฌ์ฉ์ก ์ฃผํฑํฌ(120)์์ ๋
ธ์ฆ๊ด์ฒด(112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i)๋ฅผ ํตํ์ฌ ๊ฐ ๋
ธ์ฆ(111a)๋ก ๊ณต๊ธ๋๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ๊ณต๊ธ์ด ๊ฐ๋ณ์ ์ผ๋ก ์กฐ์ ๋ฐ ์ ์ด๋๋ค.By the above structure, the
๋ณธ ๋ฐ๋ช
์ ์ผ ์ค์์์์๋ ์๊ธฐ ์ฉ์ก๊ณต๊ธ๊ด(121)์ ๊ณต๊ธ๋ฐธ๋ธ(122)๊ฐ ๊ตฌ๋น๋์ด ์๊ธฐ ๋ฐฉ์ฌ์ฉ์ก ์ฃผํฑํฌ(120)์์ ๋
ธ์ฆ๋ธ๋ก(111)์ ๊ฐ ๋
ธ์ฆ๊ด์ฒด(112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i)๋ก ๊ณต๊ธ๋๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ๊ณต๊ธ๋์ ์กฐ์ ๋ฐ ์ ์ดํจ๊ณผ ๋์์ ์๊ธฐ ๋
ธ์ฆ๊ณต๊ธ๊ด(125)์ ๋
ธ์ฆ๋ฐธ๋ธ(126)๊ฐ ๊ตฌ๋น๋์ด ์๊ธฐ ๋
ธ์ฆ๊ด์ฒด(112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i)์์ ๊ณต๊ธ๋์ด ๊ฐ ๋
ธ์ฆ(111a)์ ํตํ์ฌ ์ ๊ธฐ๋ฐฉ์ฌ๋๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ๋ฐฉ์ฌ๋์ ์กฐ์ ๋ฐ ์ ์ดํจ์ผ๋ก์จ ์๊ธฐ ๋
ธ์ฆ๊ด์ฒด(112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i)์ ๊ฐ ๋
ธ์ฆ(111a)์์ ์ ๊ธฐ๋ฐฉ์ฌ๋๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ์ํด ๊ธฐ์ฌ(115)์ ๊ธธ์ด ๋ฐฉํฅ์ ํ๋์ด ์์ดํ ๋๋
ธ์ฌ์ ๋ฅผ ์ ์ธตํ์ฑํ๋๋ก ์ด๋ฃจ์ด์ ธ ์์ผ๋, ์๊ธฐ ๋
ธ์ฆ๋ธ๋ก(111)์ ๋
ธ์ฆ(111a)์ ๋ฐฐ์ด์ค์นํ ํ ๊ฐ ๋
ธ์ฆ(111a)์ด ๊ฐ๋ณ์ ์ผ๋ก ์ง์ ์กฐ์ ๋ฐ ์ ์ด๋์ด ์๊ธฐ ๊ฐ ๋
ธ์ฆ(111a)์ ํตํ์ฌ ์ ๊ธฐ๋ฐฉ์ฌ๋๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ๋ฐฉ์ฌ๋์ ์กฐ์ ๋ฐ ์ ์ดํจ์ผ๋ก์จ ๊ธฐ์ฌ(115)์ ๊ธธ์ด ๋ฐฉํฅ์ ํ๋์ด ์์ดํ ๋๋
ธ์ฌ์ ๋ฅผ ์ ์ธตํ์ฑํ๋๋ก ์ด๋ฃจ์ด์ง๋ ๊ฒ๋ ๊ฐ๋ฅํ๋ฉฐ, ์ด์ ํ์ ๋๋ ๊ฒ์ ์๋๋ค.In an embodiment of the present invention, the supply valve 122 is provided in the
๋ณธ ๋ฐ๋ช ์ ์ฌ์ฉ๋๋ MD๋ฐฉํฅ์ด๋ Machine Direction์ ์๋ฏธํ๋ฉฐ, ํ๋ฆ์ด๋ ๋ถ์งํฌ ๋ฑ์ ์ฌ์ ๋ฅผ ์ฐ์์ ์กฐํ๋ ๊ฒฝ์ฐ์ ์งํ๋ฐฉํฅ์ ํด๋นํ๋ ๊ธธ์ด ๋ฐฉํฅ์ ์๋ฏธํ๋ฉฐ CD๋ฐฉํฅ์ Cross Direction๋ก์ CD๋ฐฉํฅ์ ์ง๊ฐ ๋ฐฉํฅ์ ์๋ฏธํ๋ค. MD๋ ๊ธฐ๊ณ๋ฐฉํฅ/์ข ๋ฐฉํฅ, CD๋ ํญ๋ฐฉํฅ/ํก๋ฐฉํฅ์ ์ง์นญํ๊ธฐ๋ ํ๋ค.The MD direction used in the present invention means Machine Direction, which means the longitudinal direction corresponding to the advancing direction in the case of continuous production of fibers such as film or nonwoven fabric, and the CD direction refers to the perpendicular direction of the CD direction as Cross Direction. . MD may also refer to machine direction / longitudinal direction, and CD to width direction / lateral direction.
ํํธ, ๋ณธ ๋ฐ๋ช
์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ์ค๋ฒํ๋ก์ฐ ์ฅ์น(200)๊ฐ ๊ตฌ๋น๋๋ค.On the other hand, the
์ฆ, ์๊ธฐ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ๊ฐ ์ ๋(10a, 10b, 10c)์๋ ๋ฐฉ์ฌ์ฉ์ก ์ฃผํฑํฌ(8)์ ์ 2 ์ด์ก๋ฐฐ๊ด(216)๊ณผ ์ 2 ์ด์ก์ ์ด์ฅ์น(218)์ ์ค๊ฐํฑํฌ(220) ๋ฐ ์ฌ์ํฑํฌ(230)๋ฅผ ํฌํจํ์ฌ ์ด๋ฃจ์ด์ง ์ค๋ฒํ๋ก์ฐ ์ฅ์น(200)๊ฐ ๊ฐ๊ฐ ๊ตฌ๋น๋๋ค.That is, each unit (10a, 10b, 10c) of the electrospinning device (1) in the spinning solution
๋ณธ ๋ฐ๋ช
์ ์ผ ์ค์์์์๋ ์๊ธฐ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ๊ฐ ์ ๋(10a, 10b, 10c)์ ์ค๋ฒํ๋ก์ฐ ์ฅ์น(200)๊ฐ ๊ฐ๊ฐ ๊ตฌ๋น๋์ด ์์ผ๋, ์๊ธฐ ๊ฐ ์ ๋(10a, 10b, 10c) ์ค ์ด๋ ํ์ ๋(10a)์ ์ค๋ฒํ๋ก์ฐ ์ฅ์น(200)๊ฐ ๊ตฌ๋น๋๊ณ , ์๊ธฐ ์ค๋ฒํ๋ก์ฐ ์ฅ์น(200)์ ํ๋จ๋ถ์ ์์นํ ์ ๋(10b)์ด ์ผ์ฒด๋ก ์ฐ๊ฒฐ๋๋ ๊ตฌ์กฐ๋ก ์ด๋ฃจ์ด์ง๋ ๊ฒ๋ ๊ฐ๋ฅํ๋ค.In one embodiment of the present invention, each of the
์๊ธฐํ ๋ฐ์ ๊ฐ์ ๊ตฌ์กฐ์ ์ํ์ฌ, ์๊ธฐ ๋ฐฉ์ฌ์ฉ์ก ์ฃผํฑํฌ(8)๋ ๋๋
ธ์ฌ์ ์ ์๋ฃ๊ฐ ๋๋ ๋ฐฉ์ฌ์ฉ์ก์ ์ ์ฅํ๋ค. ๋ฐฉ์ฌ์ฉ์ก ์ฃผํฑํฌ(8) ๋ด์๋ ๋ฐฉ์ฌ์ฉ์ก์ ๋ถ๋ฆฌ๋ ์ ๊ณ ๋ฅผ ๋ฐฉ์งํ๊ธฐ ์ํ ๊ต๋ฐ์ฅ์น(211)๋ฅผ ๋ด๋ถ์ ๊ตฌ๋นํ๋ค.By the structure as described above, the spinning solution
์๊ธฐ ์ 2 ์ด์ก๋ฐฐ๊ด(216)์ ์๊ธฐ ๋ฐฉ์ฌ์ฉ์ก ์ฃผํฑํฌ(8) ๋๋ ์ฌ์ํฑํฌ(230)์์ ์๋ ํ์ดํ์ ๋ฐธ๋ธ(212, 213, 214)๋ก ๊ตฌ์ฑ๋๊ณ , ์๊ธฐ ๋ฐฉ์ฌ์ฉ์ก ์ฃผํฑํฌ(8) ๋๋ ์ฌ์ํฑํฌ(230)์์ ์ค๊ฐํฑํฌ(220)๋ก ๋ฐฉ์ฌ์ฉ์ก์ ์ด์กํ๋ค.The second conveying
์๊ธฐ ์ 2 ์ด์ก์ ์ด์ฅ์น(218)๋ ์๊ธฐ ์ 2 ์ด์ก๋ฐฐ๊ด(216)์ ๋ฐธ๋ธ(212, 213, 214)๋ฅผ ์ ์ดํจ์ผ๋ก์จ, ์ 2 ์ด์ก๋ฐฐ๊ด(216)์ ์ด์ก๋์์ ์ ์ดํ๋ค. ์๊ธฐ ๋ฐธ๋ธ(212)๋ ๋ฐฉ์ฌ์ฉ์ก ์ฃผํฑํฌ(8)์์ ์ค๊ฐํฑํฌ(220)๋ก ๋ฐฉ์ฌ์ฉ์ก์ ์ด์ก์ ์ ์ดํ๋ฉฐ, ์๊ธฐ ๋ฐธ๋ธ(213)๋ ์ฌ์ํฑํฌ(230)์์ ์ค๊ฐํฑํฌ(220)๋ก ๋ฐฉ์ฌ์ฉ์ก์ ์ด์ก์ ์ ์ดํ๋ค. ์๊ธฐ๋ฐธ๋ธ(214)๋ ๋ฐฉ์ฌ์ฉ์ก ์ฃผํฑํฌ(8) ๋ฐ ์ฌ์ํฑํฌ(230)์์ ์ค๊ฐํฑํฌ(220)๋ก ์ ์
๋๋๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ์์ ์ ์ดํ๋ค.The second
์๊ธฐ์ ๊ฐ์ ์ ์ด๋ฐฉ๋ฒ์ ํ์ ํ๋ ์ค๊ฐํฑํฌ(230)์ ๊ตฌ๋น๋ ์ 2 ์ผ์(222)๋ก๊ณ์ธก๋ ๋ฐฉ์ฌ์ฉ์ก์ ์ก๋ฉด๋์ด์ ๋ฐ๋ผ์ ์ ์ด๋๋ค.The control method as described above is controlled according to the liquid level of the spinning solution measured by the second sensor 222 provided in the
์๊ธฐ ์ค๊ฐํฑํฌ(220)๋ ๋ฐฉ์ฌ์ฉ์ก ์ฃผํฑํฌ(8) ๋๋ ์ฌ์ํฑํฌ(230)๋ก๋ถํฐ ๊ณต๊ธ๋ ๋ฐฉ์ฌ์ฉ์ก์ ์ ์ฅํ๊ณ , ๋
ธ์ฆ๋ธ๋ก(11)์ผ๋ก ์๊ธฐ ๋ฐฉ์ฌ์ฉ์ก์ ๊ณต๊ธํ๋ฉฐ, ๊ณต๊ธ๋ ๋ฐฉ์ฌ์ฉ์ก์ ์ก๋ฉด๋์ด๋ฅผ ์ธก์ ํ๋ ์ 2 ์ผ์(222)๋ฅผ ๊ตฌ๋นํ๊ณ ์๋ค.The
์๊ธฐ ์ 2 ์ผ์(222)๋, ์ก๋ฉด๋์ด ์ธก์ ์ด ๊ฐ๋ฅํ ์ผ์๋ฉด ๊ฐ๋ฅํ๊ณ , ์๋ฅผ ๋ค๋ฉด๊ด์ผ์ ํน์ ์ ์ธ์ ์ผ์ ๋ฑ์ผ๋ก ์ด๋ฃจ์ด์ง๋ ๊ฒ์ด ๋ฐ๋์งํ๋ค.The second sensor 222 may be a sensor capable of measuring the liquid level, and is preferably made of, for example, an optical sensor or an infrared sensor.
์๊ธฐ ์ค๊ฐํฑํฌ(220)์ ํ๋ถ์๋ ๋
ธ์ฆ๋ธ๋ก(11)์ผ๋ก ๋ฐฉ์ฌ์ฉ์ก์ ๊ณต๊ธํ๋ ๊ณต๊ธ๋ฐฐ๊ด(240)๊ณผ ๊ณต๊ธ์ ์ด๋ฐธ๋ธ(242)๊ฐ ๊ตฌ๋น๋์ด ์๋๋ฐ, ์๊ธฐ ๊ณต๊ธ์ ์ด๋ฐธ๋ธ(242)๋ ์๊ธฐ ๊ณต๊ธ๋ฐฐ๊ด(240)์ ๊ณต๊ธ๋์์ ์ ์ดํ๋ค.The lower portion of the
์๊ธฐ ์ฌ์ํฑํฌ(230)๋ ์ค๋ฒํ๋ก์ฐ๋์ด ํ์๋ ๋ฐฉ์ฌ์ฉ์ก์ ์ ์ฅํ๊ณ ๋ฐฉ์ฌ์ฉ์ก์ ๋ถ๋ฆฌ๋ ์๊ณ ๋ฅผ ๋ฐฉ์งํ๊ธฐ ์ํ ๊ต๋ฐ์ฅ์น(231)๋ฅผ ๋ด๋ถ์ ๊ฐ๊ณ , ํ์๋ ๋ฐฉ์ฌ์ฉ์ก์ ์ก๋ฉด๋์ด๋ฅผ ์ธก์ ํ๋ ์ 1 ์ผ์(232)๋ฅผ ๊ตฌ๋นํ๊ณ ์๋ค.The
์๊ธฐ ์ 1 ์ผ์(232)๋, ์ก๋ฉด๋์ด ์ธก์ ์ด ๊ฐ๋ฅํ ์ผ์๋ฉด ๊ฐ๋ฅํ๊ณ , ์๋ฅผ ๋ค๋ฉด๊ด์ผ์ ํน์ ์ ์ธ์ ์ผ์ ๋ฑ์ผ๋ก ์ด๋ฃจ์ด์ง๋ ๊ฒ์ด ๋ฐ๋์งํ๋ค.The
ํํธ, ๋
ธ์ฆ๋ธ๋ก(11)์์ ์ค๋ฒํ๋ก์ฐ๋ ๋ฐฉ์ฌ์ฉ์ก์ ๋
ธ์ฆ๋ธ๋ก(11)ํ๋ถ์ ๊ตฌ๋น๋ ๋ฐฉ์ฌ์ฉ์ก ํ์ ๊ฒฝ๋ก(250)๋ฅผ ํตํ์ฌ ํ์๋๋ค. ์๊ธฐ ๋ฐฉ์ฌ์ฉ์ก ํ์ ๊ฒฝ๋ก(250)๋ ์ 1 ์ด์ก๋ฐฐ๊ด(251)์ ํตํด ์ฌ์ํฑํฌ(230)๋ก ๋ฐฉ์ฌ์ฉ์ก์ ํ์ํ๋ค.On the other hand, the spinning solution overflowed from the
๊ทธ๋ฆฌ๊ณ , ์ 1 ์ด์ก๋ฐฐ๊ด(251)์ ์๊ธฐ ์ฌ์ํฑํฌ(230)์ ์ ์๋๋ ํ์ดํ์ ํํ๋ฅผ ๊ตฌ๋นํ๊ณ , ์๊ธฐ ํํ์ ๋๋ ฅ์ผ๋ก ๋ฐฉ์ฌ์ฉ์ก์ ๋ฐฉ์ฌ์ฉ์ก ํ์๊ฒฝ๋ก(250)๋ก๋ถํฐ ์ฌ์ํฑํฌ๋ก(230)์ด์กํ๋ค.The
์ด๋, ์ฌ์ํฑํฌ(230)๋ ์ ์ด๋ ํ๋ ์ด์์ธ ๊ฒ์ด ๋ฐ๋์งํ๋ฉฐ, 2๊ฐ ์ด์์ธ ๊ฒฝ์ฐ์๋ ์๊ธฐ ์ 1 ์ผ์(232)์ ๋ฐธ๋ธ(233)๊ฐ ๋ณต์๊ฐ๋ก ๊ตฌ๋น๋๋ ๊ฒ๋ ๊ฐ๋ฅํ๋ค.At this time, the
์ด์ด์, ์ฌ์ํฑํฌ(230)๊ฐ 2๊ฐ ์ด์์ธ ๊ฒฝ์ฐ, ์ฌ์ํฑํฌ(230) ์๋ถ์ ์์นํ ๋ฐธ๋ธ(233)๋ ๋ณต์๋ก ๊ตฌ๋น๋จ์ ๋ฐ๋ผ ์ 1 ์ด์ก์ ์ด์ฅ์น(๋ฏธ๋์)๋ ์๊ธฐ ์ฌ์ํฑํฌ(230)์ ๊ตฌ๋น๋ ์๊ธฐ ์ 1 ์ผ์(232)์ ์ก๋ฉด๋์ด์ ๋ฐ๋ผ์ ์๋ถ์ ์์นํ 2๊ฐ ์ด์์ ๋ฐธ๋ธ(233)๋ฅผ ์ ์ดํ์ฌ ๋ฐฉ์ฌ์ฉ์ก์ ๋ณต์์ ์ฌ์ํฑํฌ(230) ์ค ์ด๋ ํ๋์ ์ฌ์ํฑํฌ(230)๋ก ์ด์กํ ์ง ์ฌ๋ถ๋ฅผ ์ ์ดํ๋ค.Subsequently, when there are two or
ํํธ, ์๊ธฐ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ VOC ์ฌํ์ฉ ์ฅ์น(300)๊ฐ ๊ตฌ๋น๋๋ค. ์ฆ, ์๊ธฐ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ๊ฐ ์ ๋(10a, 10b, 10c)์ ๋
ธ์ฆ(12)์ ํตํ์ฌ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ๋ฐฉ์ฌ ์ ๋ฐ์๋๋ VOC(Volatile Organic Compounds : ํ๋ฐ์ฑ ์ ๊ธฐ ํํฉ๋ฌผ)๋ฅผ ์์ถํ์ฌ ์กํ์ํค๊ธฐ ์ํ ์์ถ์ฅ์น(310)์ ์๊ธฐ ์์ถ์ฅ์น(310)๋ฅผ ํตํ์ฌ ์์ถ๋ VOC๋ฅผ์ฆ๋ฅํ์ฌ ์กํ์ํค๋ ์ฆ๋ฅ์ฅ์น(320) ๋ฐ ์๊ธฐ ์ฆ๋ฅ์ฅ์น(320)๋ฅผ ํตํ์ฌ ์กํ๋ ์ฉ๋งค๋ฅผ ์ ์ฅํ๊ธฐ ์ํ ์ฉ๋งค ์ ์ฅ์ฅ์น(330)๋ฅผ ํฌํจํ๋ VOC ์ฌํ์ฉ ์ฅ์น(300)๊ฐ ๊ตฌ๋น๋๋ค.On the other hand, the
์ฌ๊ธฐ์, ์๊ธฐ ์์ถ์ฅ์น(310)๋ ์๋์, ์ฆ๋ฐ์ ๋๋ ๊ณต๋์ ์์ถ์ฅ์น๋ก ์ด๋ฃจ์ด์ง๋ ๊ฒ์ด ๋ฐ๋์งํ๋, ์ด์ ํ์ ํ์ง ์๋ํ๋ค.Here, the
ํํธ, ์๊ธฐ ๊ฐ ์ ๋(10a, 10b, 10c) ๋ด์์ ๋ฐ์๋๋ ๊ธฐํ์ํ์ VOC๋ฅผ ์์ถ์ฅ์น(310)๋ก ์ ์
์ํค๊ณ , ์๊ธฐ ์์ถ์ฅ์น(310)์์ ๋ฐ์๋๋ ์กํ์ํ์ VOC๋ฅผ ์ฉ๋งค ์ ์ฅ์ฅ์น(330)์ ์ ์ฅํ๊ธฐ ์ํ ๋ฐฐ๊ด(311, 331)์ด ๊ฐ๊ฐ ์ฐ๊ฒฐ์ค์น๋๋ค.Meanwhile, the vaporized VOC generated in each of the
์ฆ, ์๊ธฐ ๊ฐ ์ ๋(10a, 10b, 10c)๊ณผ ์์ถ์ฅ์น(310), ์๊ธฐ ์์ถ์ฅ์น(310)์ ์ฉ๋งค์ ์ฅ์ฅ์น(330)๋ฅผ ์ํธ ์ฐ๊ฒฐํ๊ธฐ ์ํ ๋ฐฐ๊ด(311, 331)์ด ๊ฐ๊ฐ ์ฐ๊ฒฐ์ค์น๋๋ค.That is,
๋ณธ ๋ฐ๋ช
์ ์ผ ์ค์์์์๋ ์๊ธฐ ์์ถ์ฅ์น(310)๋ฅผ ํตํ์ฌ VOC๋ฅผ ์์ถ์ํจ ํ ์์ถ๋ ์กํ์ํ์ VOC๊ฐ ์ฉ๋งค ์ ์ฅ์ฅ์น(330)๋ก ๊ณต๊ธ๋๋ ๊ตฌ์กฐ๋ก ์ด๋ฃจ์ด์ ธ ์์ผ๋, ์๊ธฐ ์์ถ์ฅ์น(310)์ ์ฉ๋งค ์ ์ฅ์ฅ์น(330) ์ฌ์ด์ ์ฆ๋ฅ์ฅ์น(320)๊ฐ ๊ตฌ๋น๋์ด ํ๋ ์ด์์ ์ฉ๋งค๊ฐ ์ ์ฉ๋ ๊ฒฝ์ฐ, ๊ฐ๊ฐ์ ์ฉ๋งค๋ฅผ ๋ถ๋ฆฌ ๋ฐ ๋ถ๋ฅํ๋๋ก ์ด๋ฃจ์ด์ง๋ ๊ฒ๋ ๊ฐ๋ฅํ๋ค.In an embodiment of the present invention, the condensed VOC is condensed through the
์ฌ๊ธฐ์, ์๊ธฐ ์ฆ๋ฅ์ฅ์น(320)๋ ์์ถ์ฅ์น(310)์ ์ฐ๊ฒฐ๋์ด ์กํ์ํ์ VOC๋ฅผ ๊ณ ์จ์ ์ด๋ก ๊ฐ์ดํ์ฌ ๊ธฐํ์ํค๊ณ , ์ด๋ฅผ ๋ค์ ๋๊ฐํ์ฌ ์กํ๋๋ VOC๋ฅผ ์ฉ๋งค ์ ์ฅ์ฅ์น(330)๋ก ๊ณต๊ธ๋๋ค.Here, the
์ด ๊ฒฝ์ฐ, ์๊ธฐ VOC ์ฌํ์ฉ ์ฅ์น(300)์ ๊ฐ ์ ๋(10a, 10b, 10c)์ ํตํ์ฌ ๋ฐฐ์ถ๋๋ ๊ธฐํ๋ VOC์ ๊ณต๊ธฐ ๋ฐ ๋๊ฐ์๋ฅผ ๊ณต๊ธํ์ฌ ์์ถ ๋ฐ ์กํ์ํค๋ ์์ถ์ฅ์น(310)์์๊ธฐ ์์ถ์ฅ์น(310)๋ฅผ ํตํ์ฌ ์์ถ๋ VOC์ ์ด์ ๊ฐํ์ฌ ๊ธฐํ์ํ๋ก ๋ง๋ ๋ค์, ๋ค์ ๋๊ฐ์์ผ ์กํ์ํ๋ก ๋ง๋๋ ์ฆ๋ฅ์ฅ์น(320) ๋ฐ ์๊ธฐ ์ฆ๋ฅ์ฅ์น(320)๋ฅผ ํตํ์ฌ ์ก ํ๋ VOC๋ฅผ ์ ์ฅํ๊ธฐ ์ํ ์ฉ๋งค ์ ์ฅ์ฅ์น(330)๋ฅผ ํฌํจํ์ฌ ๊ตฌ์ฑ๋๋ค.In this case, the
์ฌ๊ธฐ์, ์๊ธฐ ์ฆ๋ฅ์ฅ์น(320)๋ ๋ถ๋ณ์ฆ๋ฅ์ฅ์น๋ก ์ด๋ฃจ์ด์ง๋ ๊ฒ์ด ๋ฐ๋์งํ๋, ์ด์ ํ์ ํ์ง ์๋ํ๋ค.Here, the
์ฆ, ์๊ธฐ ๊ฐ ์ ๋(10a, 10b, 10c)๊ณผ ์์ถ์ฅ์น(310), ์๊ธฐ ์์ถ์ฅ์น(310)์ ์ฆ๋ฅ์ฅ์น(320) ๋ฐ ์๊ธฐ ์ฆ๋ฅ์ฅ์น(320)์ ์ฉ๋งค ์ ์ฅ์ฅ์น(330)๋ฅผ ์ํธ ์ฐ๊ฒฐํ๊ธฐ ์ํ ๋ฐฐ๊ด(311, 321, 331)์ด ๊ฐ๊ฐ ์ฐ๊ฒฐ์ค์น๋๋ค.That is, for connecting the
์ด์ด์, ์ค๋ฒํ๋ก์ฐ ๋์ด ์๊ธฐ ์ฌ์ํฑํฌ(230)์ ํ์๋ ๋ฐฉ์ฌ์ฉ์ก์ ์์ด์์์ฉ๋งค์ ํจ์ ์จ์ ์ธก์ ํ๋ค. ํด๋น ์ธก์ ์ ์ฌ์ํฑํฌ(230) ์ค์ ๋ฐฉ์ฌ์ฉ์ก์ ์ผ๋ถ๋ฅผ ์ํ๋ก ํ์ฌ ์ถ์ถํ๊ณ , ํด๋น ์ํ์ ๋ถ์ํจ์ผ๋ก ์ค์ํ ์ ์๋ค. ๋ฐฉ์ฌ์ฉ์ก์ ๋ถ์์์ด๋ฏธ ์๋ ค์ง ๋ฐฉ๋ฒ์ผ๋ก ํํ ์ ์๋ค.Subsequently, the content rate of the solvent in the spinning solution overflowed and collected in the
์๊ธฐํ ๋ฐ์ ๊ฐ์ ํด๋น ์ธก์ ๊ฒฐ๊ณผ๋ฅผ ๊ธฐ์ด๋ก ํ์ฌ, ํ์ํ ์์ ์ฉ๋งค๋ ์๊ธฐ์ฉ๋งค ์ ์ฅ์ฅ์น(330)์ ๊ณต๊ธ๋๋ ์กํ์ํ์ VOC๋ฅผ ๋ฐฐ๊ด(332)์ ํตํ์ฌ ์๊ธฐ ์ฌ์ํฑํฌ(230)์ ๊ณต๊ธ๋๋ค. ์ฆ, ์กํ๋ VOC๋ ์ธก์ ๊ฒฐ๊ณผ์ ๋ฐ๋ผ ํ์ํ ์๋งํผ ์๊ธฐ ์ฌ์ํฑํฌ(230)์ ๊ณต๊ธ๋์ด ์ฉ๋งค๋ก์จ ์ฌ์ฌ์ฉ ๋ฐ ์ฌํ์ฉ์ด ๊ฐ๋ฅํ๋ค.Based on the measurement result as described above, the required amount of solvent is supplied to the
์ฌ๊ธฐ์, ์๊ธฐ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ๊ฐ ์ ๋(10a, 10b, 10c)์ ๊ตฌ์ฑํ๋ ์ผ์ด์ค(18)๋ ๋์ ์ฒด๋ก ์ด๋ฃจ์ด์ง๋ ๊ฒ์ด ๋ฐ๋์งํ๋, ์๊ธฐ ์ผ์ด์ค(18)๊ฐ ์ ์ฐ์ฒด๋ก ์ด๋ฃจ์ด์ง๊ฑฐ๋, ์๊ธฐ ์ผ์ด์ค(18)๊ฐ ๋์ ์ฒด ๋ฐ ์ ์ฐ์ฒด๊ฐ ํผ์ฉ๋์ด ์ ์ฉ๋๋ ๊ฒ๋ ๊ฐ๋ฅํ๊ณ , ๊ธฐํ ๋ค์ํ ์ฌ์ง๋ก ์ด๋ฃจ์ด์ง๋ ๊ฒ๋ ๊ฐ๋ฅํ๋ค.Here, the
๋ํ, ์๊ธฐ ์ผ์ด์ค(18)์ ์๋ถ๊ฐ ์ ์ฐ์ฒด๋ก ์ด๋ฃจ์ด์ง๊ณ , ๊ทธ ํ๋ถ๊ฐ ๋์ ์ฒด๋กํผ์ฉ๋์ด ์ ์ฉ๋๋ ๊ฒฝ์ฐ์๋ ์ ์ฐ๋ถ์ฌ(19)๋ฅผ ์ญ์ ํ๋ ๊ฒ๋ ๊ฐ๋ฅํ๋ค. ์ด๋ฅผ ์ํ์ฌ์๊ธฐ ์ผ์ด์ค(18)๋ ๋์ ์ฒด๋ก ํ์ฑ๋๋ ํ๋ถ์ ์ ์ฐ์ฒด๋ก ํ์ฑ๋๋ ์๋ถ๊ฐ ์ํธ ๊ฒฐํฉ ๋์ด ํ๋์ ์ผ์ด์ค(18)๋ก ํ์ฑ๋๋ ๊ฒ์ด ๋ฐ๋์งํ๋, ์ด์ ํ์ ํ์ง ์๋ํ๋ค.In addition, when the upper portion of the
์๊ธฐํ ๋ฐ์ ๊ฐ์ด, ์๊ธฐ ์ผ์ด์ค(18)๋ฅผ ๋์ ์ฒด ๋ฐ ์ ์ฐ์ฒด๋ก ํ์ฑํ๋, ์๊ธฐ ์ผ์ด์ค(18)์ ์๋ถ๋ฅผ ์ ์ฐ์ฒด๋ก ํ์ฑํจ์ผ๋ก์จ ์ผ์ด์ค(18)์ ์๋ถ ๋ด์ธก๋ฉด์ ์ปฌ๋ ํฐ(13)๋ฅผ ์ทจ๋ถํ๊ธฐ ์ํ์ฌ ๋ณ๋๋ก ๊ตฌ๋น๋๋ ์ ์ฐ๋ถ์ฌ(19)์ ์ญ์ ๊ฐ ๊ฐ๋ฅํ๋ฉฐ, ์ด๋ก ์ธํด ์ฅ์น์ ๊ตฌ์ฑ์ ๊ฐ์ํํ ์ ์๋ค.As described above, the
๋ํ, ์๊ธฐ ์ปฌ๋ ํฐ(13)์ ์ผ์ด์ค(18) ์ฌ์ด์ ์ ์ฐ์ ์ต์ ํํ ์ ์์ด ๋
ธ์ฆ๋ธ๋ก(11)๊ณผ ์ปฌ๋ ํฐ(13) ์ฌ์ด์ 35kV๋ฅผ ์ธ๊ฐํ์ฌ ์ ๊ธฐ๋ฐฉ์ฌ๋ฅผ ์ค์ํ ๊ฒฝ์ฐ, ์๊ธฐ ์ปฌ๋ ํฐ(13)์ ์ผ์ด์ค(18) ๋ฐ ๊ทธ ์ธ ๊ธฐํ ๋ถ์ฌ ์ฌ์ด์์ ๋ฐ์๋ ์ ์๋ ์ ์ฐํ๊ดด๋ฅผ๋ฐฉ์งํ ์ ์๋ค.In addition, the insulation between the
๋๋ถ์ด, ๋ฆฌํฌ ์ ๋ฅ๋ฅผ ์์ ๋ฒ์ ๋ด์ ๋ฉ์ถ ์ ์์ด ์ ์ ๋ฐ์์ฅ์น(14a, 14b, 14c)๋ก๋ถํฐ ๊ณต๊ธ๋๋ ์ ๋ฅ์ ๊ฐ์๊ฐ ๊ฐ๋ฅํ๊ณ , ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ์ด์์ ์กฐ๊ธฐ์ ๊ฐ์งํ ์ ์์ผ๋ฉฐ, ์ด๋ก ์ธํด ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ์ฅ์๊ฐ ์ฐ์์ ์ธ ์ด์ ์ด ๊ฐ๋ฅํ๊ณ , ์๊ตฌํ๋ ์ฑ๋ฅ์ ๋๋
ธ์ฌ์ ์ ์กฐ๊ฐ ์์ ์ ์ด๋ฉฐ, ๋๋
ธ์ฌ์ ์ ๋๋์์ฐ์ด ๊ฐ๋ฅํ๋ค.In addition, the leakage current can be stopped within a predetermined range, so that the current supplied from the
์ฌ๊ธฐ์, ์ ์ฐ์ฒด๋ก ํ์ฑ๋๋ ์๊ธฐ ์ผ์ด์ค(18)์ ๋๊ป(a)๋ "a=8mm"๋ฅผ ๋ง์กฑ์ํค๋๋ก ์ด๋ฃจ์ด์ง๋ค.Here, the thickness a of the
์ด๋ก ์ธํด, ์๊ธฐ ๋
ธ์ฆ๋ธ๋ก(11)๊ณผ ์ปฌ๋ ํฐ(13) ์ฌ์ด์ 40kV๋ฅผ ์ธ๊ฐํ์ฌ ์ ๊ธฐ๋ฐฉ์ฌ๋ฅผ ์ค์ํ ๊ฒฝ์ฐ, ์ปฌ๋ ํฐ(13)์ ์ผ์ด์ค(18) ๋ฐ ๊ทธ ์ธ ๊ธฐํ ๋ถ์ฌ ์ฌ์ด์์ ๋ฐ์๋ ์ ์๋ ์ ์ฐ ํ๊ดด๋ฅผ ๋ฐฉ์งํ ์ ์์ผ๋ฉฐ, ๋ฆฌํฌ ์ ๋ฅ๋ฅผ ์์ ๋ฒ์ ๋ด๋ก ์ ํํ ์ ์๋ค.This prevents dielectric breakdown that may occur between the
๋ํ, ์ ์ฐ์ฒด๋ก ํ์ฑ๋๋ ์ผ์ด์ค(18)์ ๋ด์ธก๋ฉด๊ณผ ์ปฌ๋ ํฐ(13)์ ์ธ์ฃผ๋ฉด ์ฌ์ด๊ฑฐ๋ฆฌ๊ฐ ์ผ์ด์ค(18)์ ๋๊ป(a)์ ์ผ์ด์ค(18)์ ๋ด์ธก๋ฉด๊ณผ ์ปฌ๋ ํฐ(13)์ ์ธ์ธก๋ฉด ์ฌ์ด์ ๊ฑฐ๋ฆฌ(b)๋ "a+b=80mm"๋ฅผ ๋ง์กฑ์ํค๋๋ก ์ด๋ฃจ์ด์ง๋ค.In addition, the distance between the inner surface of the
์ด๋ก ์ธํด, ์๊ธฐ ๋
ธ์ฆ๋ธ๋ก(11)๊ณผ ์ปฌ๋ ํฐ(13) ์ฌ์ด์ 40kV๋ฅผ ์ธ๊ฐํ์ฌ ์ ๊ธฐ๋ฐฉ์ฌ๋ฅผ ์ค์ํ ๊ฒฝ์ฐ, ์ปฌ๋ ํฐ(13)์ ์ผ์ด์ค(18) ๋ฐ ๊ทธ ์ธ ๊ธฐํ ๋ถ์ฌ ์ฌ์ด์์ ๋ฐ์๋ ์ ์๋ ์ ์ฐ ํ๊ดด๋ฅผ ๋ฐฉ์งํ ์ ์์ผ๋ฉฐ, ๋ฆฌํฌ ์ ๋ฅ๋ฅผ ์์ ๋ฒ์ ๋ด๋ก ์ ํํ ์ ์๋ค.This prevents dielectric breakdown that may occur between the
ํํธ, ๋ณธ ๋ฐ๋ช
์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ๊ฐ ์ ๋(10a, 10b, 10c) ๋ด์ ์ค์น๋๋๋
ธ์ฆ๋ธ๋ก(11)์ ๊ฐ ๊ด์ฒด(40) ๋ด์ ์จ๋์กฐ์ ์ฅ์น(60)๊ฐ ๊ตฌ๋น๋๋ฉฐ ์ ์ ๋ฐ์์ฅ์น(14a, 14b, 14c)์ ์ฐ๊ฒฐ๋์ด ์๋ค.On the other hand, the
์ฆ, ๋ 4์์ ๋์ํ๊ณ ์๋ ๋ฐ์ ๊ฐ์ด, ์๊ธฐ ๊ฐ ์ ๋(10a, 10b, 10c) ๋ด์ ์ค์น๋๋, ๊ทธ ์๋ถ์ ๊ตฌ๋น๋๋ ๋ค์๊ฐ์ ๋
ธ์ฆ(12)๋ก ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ด ๊ณต๊ธ๋๋ ๋
ธ์ฆ ๋ธ๋ก(11)์ ๊ด์ฒด(40)์ ์จ๋์กฐ์ ์ฅ์น(60)๊ฐ ๊ตฌ๋น๋๋ค.That is, as shown in Figure 4, the tubular body of the
์ฌ๊ธฐ์, ์๊ธฐ ๋
ธ์ฆ๋ธ๋ก(11) ๋ด์ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ํ๋ฆ์ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ด ์ ์ฅ๋๋ ๋ฐฉ์ฌ์ฉ์ก ์ฃผํฑํฌ(8)๋ก๋ถํฐ ์ฉ์ก ์ ๋ํ์ดํ๋ฅผ ํตํด ๊ฐ ๊ด์ฒด(40)์ ๊ณต ๊ธ๋๋ค.Here, the flow of the polymer spinning solution in the
๊ทธ๋ฆฌ๊ณ , ์๊ธฐ ๊ฐ ๊ด์ฒด(40)์ ๊ณต๊ธ๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ๋ค์๊ฐ์ ๋
ธ์ฆ(12)์ํตํด ํ ์ถ ๋ฐ ๋ถ์ฌ๋์ด ๋๋
ธ์ฌ์ ์ ํํ๋ก ์ฅ์ฒ์ํธ(15)์ ์ง์ ๋๋ค.In addition, the polymer spinning solution supplied to each of the
์ด๋ค ๊ฐ ๊ด์ฒด(40)์ ์๋ถ์ ๊ธธ์ด ๋ฐฉํฅ์ผ๋ก ๋ค์๊ฐ์ ๋
ธ์ฆ(12)์ด ์ผ์ ๊ฐ๊ฒฉ ์ด๊ฒฉ๋์ด ์ฅ์ฐฉ๋๊ณ , ์๊ธฐ ๋
ธ์ฆ(12) ๋ฐ ๊ด์ฒด(40)๋ ๋์ ๋ถ์ฌ๋ก ์ด๋ฃจ์ด์ ธ ์ ๊ธฐ์ ์ผ๋ก ์ ์๋ ์ํ๋ก ๊ด์ฒด(40)์ ์ฅ์ฐฉ๋๋ค.A plurality of
์ฌ๊ธฐ์, ์๊ธฐ ๊ฐ ๊ด์ฒด(40)๋ก ๊ณต๊ธ ๋ฐ ์ ์
๋๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ์จ๋์กฐ์ ์ ์ ์ดํ๊ธฐ ์ํ์ฌ ์๊ธฐ ์จ๋์กฐ์ ์ฅ์น(60)๋ ๊ด์ฒด(40) ๋ด์ฃผ์ฐ์ ๊ตฌ๋น๋๋ ์ด์ (41, 42) ๋๋ ํ์ดํ(43)๋ก ์ด๋ฃจ์ด์ง๋ค.Here, in order to control the temperature control of the polymer spinning solution supplied and introduced into each of the
๊ทธ๋ฆฌ๊ณ , ์๊ธฐ ๋ค์๊ฐ์ ๊ด์ฒด(40)์ ์จ๋๋ฅผ ์กฐ์ ํ๊ธฐ ์ํ์ฌ ์จ๋์กฐ์ ์ฅ์น(60)๊ฐ ๊ตฌ๋น๋๋ค.And, in order to adjust the temperature of the plurality of
์ด๋, ๋ 5 ๋ด์ง ๋ 6์์ ๋์ํ๊ณ ์๋ ๋ฐ์ ๊ฐ์ด, ์ด์ (41) ํํ์ ์จ๋์กฐ์ ์ฅ์น(60)๊ฐ ์๊ธฐ ๋
ธ์ฆ๋ธ๋ก(11)์ ๊ด์ฒด(40) ๋ด์ฃผ์ฐ์ ๋์ ์์ผ๋ก ํ์ฑ๋์ด ๊ด์ฒด(40)๋ก ๊ณต๊ธ ๋ฐ ์ ์
๋๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ์จ๋๋ฅผ ์กฐ์ ํ๋๋ก ์ด๋ฃจ์ด์ง๋ ๊ฒ์ด ๋ฐ๋์งํ๋ค.At this time, as shown in Figures 5 to 6, the
๋ณธ ๋ฐ๋ช
์ ์ผ ์ค์์์์๋ ์๊ธฐ ๋
ธ์ฆ๋ธ๋ก(11)์ ๊ด์ฒด(40) ๋ด์ฃผ์ฐ์ ์ด์ (41) ํํ์ ์จ๋์กฐ์ ์ฅ์น(60) ๋์ ์์ผ๋ก ๊ตฌ๋น๋์ด ์์ผ๋, ๋ 7 ๋ด์ง ๋ 8์์ ๋์ํ๊ณ ์๋ ๋ฐ์ ๊ฐ์ด, ์ด์ (42) ํํ์ ์จ๋์กฐ์ ์ฅ์น(60)๊ฐ ๊ด์ฒด(40)์ ๋ด์ฃผ์ฐ์ ๋ฐฉ์ฌ์์ผ๋ก ๋ค์๊ฐ ๊ตฌ๋น๋๋ ๊ฒ๋ ๊ฐ๋ฅํ๊ณ , ๋ 9 ๋ด์ง ๋ 10์์ ๋์ํ๊ณ ์๋ ๋ฐ์ ๊ฐ์ด, ์๊ธฐ ํ์ดํ(43) ํํ์ ์จ๋์กฐ์ ์ฅ์น(60)๊ฐ ๊ด์ฒด(40) ๋ด์ฃผ์ฐ์ ๋๋ต "C"ํํ๋ก ๊ตฌ๋น๋๋ ๊ฒ๋ ๊ฐ๋ฅํ๋ค.In one embodiment of the present invention is provided in the spiral shape of the
ํํธ, ๋ณธ์๋ฐ๋ช ์ ๋๋๋ฅผ ์ผ์ ํ๊ฒ ์ ์งํ๋ ๋์ , ์ฌ์ฌ์ฉ๋๋ ๊ณ ๋๋์ ํด๋ฆฌ๋จธ ์ฉ์ก์ ์ค๋ฒํ๋ก์ฐ ํ์ ๋ค์ ์ฌ์ฉํ๋ ํด๋ฆฌ๋จธ ์ฉ์ก์ ์ ๋๋ฅผ ์จ๋์กฐ์ ์ฅ์น(60)๋ฅผ ์ด์ฉํ์ฌ ์ผ์ ํ๊ฒ ์กฐ์ ํจ์ผ๋ก์จ ์ ๊ธฐ๋ฐฉ์ฌ์ ํจ์จ์ ๋์ด๋ ์๋จ์ ์ ๊ณตํ๋ฉฐ ํฌ์์ ์ ์ฌ์ฉ์ด ์์ด๋ ๋์ ์ ๋๋ฅผ ์กฐ์ ํ๊ธฐ ์ํ ๋์ ์จ๋์กฐ๊ฑด์์ ๋น์ฐ์ฑ์ด ์ฐ์ํ์ฌ ํด๋ฆฌ๋จธ ์ฉ์ก์ ๋๋ ธ์ฌ์ ํ์ฑ์ ์ฉ์ดํ๊ฒ ํ ์ ์๋ค.On the other hand, the present invention is to increase the efficiency of electrospinning by using a high concentration of the polymer solution to be reused after the overflow instead of maintaining a constant concentration, but by constantly adjusting the viscosity of the polymer solution using the temperature control device (60) It provides a means and excellent scattering properties at high temperature conditions to control the high viscosity without the use of a diluent can facilitate the formation of nanofibers of the polymer solution.
์ ๋๋ ํ๋ฅด๋ ์ก์ฒด ๋ด์์ ์ฉ์ง๊ณผ ์ฉ๋งค์ ๋น๋ค์ด์ง ์๋ ฅ๊ณผ ๋น๋ค์ด์ง ์๋์๋น์จ์ ์๋ฏธํ๋ค. ์ผ๋ฐ์ ์ผ๋ก ์ ๋จ๋ฉด์ ๋น ์ ํ์จ๋ก ํ์ํ๋ฉฐ ๋จ์๋ dynscm-2gcm-1s-1๋๋ ํธ์์ฆ(poise, P)์ด๋ค. ์ ๋๋ ์จ๋ ์์น์ ๋ฐ๋น๋กํ์ฌ ์ ํ๋๋ค. ์ฉํด์ก์ ์ ๋๊ฐ ์ฉ๋งค์ ์ ๋๋ณด๋ค ๋์ ๊ฒ์ ์ฉ์ง์ ๋ฐ๋ผ ์ก์ฒด์ ํ๋ฆ์ ๋น๋ค์ด์ง์ด ์๊ธฐ ๋ฉฐ ๊ทธ ์๋งํผ ์ก์ฒด์ ์ ์์ด ์ ํ๋๊ธฐ ๋๋ฌธ์ด๋ค.Viscosity refers to the ratio of the skew stress and skew rate of the solute and solvent in the flowing liquid. It is usually expressed in terms of viscoelasticity per cut area and the unit is dynscm-2gcm-1s-1 or poise (P). The viscosity decreases in inverse proportion to the temperature rise. The viscosity of the solution is higher than that of the solvent because the flow of the liquid is skewed depending on the solute, and the flow rate of the liquid is reduced by that amount.
์ฉ์ก์ ์ ๋๋ฅผ ๊ฐ์ข
์ฉ์ก๋๋๋ก ์ธก์ ํ์ฌ ๊ทธ๊ฒ์ ๋๋ 0์ ์ธ์ฝํ ๊ฐ, ๊ณ ์ ์ ๋(ฮท)์ ๋ฌผ์ง์ ๋ถ์๋M์ ๊ด๊ณ๋ (ฮท)=KMa๋ก ํ์ํ ์ ์๋ค. ์ด๋์ K, a๋์ฉ์ง๋๋ ์ฉ๋งค์ ์ข
๋ฅ, ์จ๋์ ์์กดํ๋ ์ ์์ด๋ค. ๋ฐ๋ผ์, ์ ๋๊ฐ์ ์จ๋์ ์ํฅ์ ๋ฐ์ผ๋ฉฐ ๊ทธ ๋ณํ์ ๋๋ ์ ์ฒด์ ์ข
๋ฅ์ ๋ฐ๋ผ ๋ค๋ฅด๋ค. ๋ฐ๋ผ์, ์ ๋๋ฅผ ์ด์ผ๊ธฐํ ๋ ์๋ ์จ๋ ๋ฐ ์ ๋์ ๊ฐ์ ๋ช
์ํด์ผ ํ๋ค.The viscosity of the solution was measured at various concentrations of the solution, and extrapolated to the
์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)๋ก ๋๋ ธ์ฌ์ ๋ฅผ ์ ์กฐํ ๋์, ์ฌ์ฉ๋๋ ๊ณ ๋ถ์์ ์ฉ๋งค(Solvent)์ ์ข ๋ฅ, ๊ณ ๋ถ์ ์ฉ์ก์ ๋๋, ๋ฐฉ์ฌ์ค(Spinning room)์ ์จ๋ ๋ฐ ์ต๋๋ฑ์ด ์ ์กฐ๋๋ ๋๋ ธ์ฌ์ ์ ์ฌ์ ์ง๊ฒฝ๊ณผ ๋ฐฉ์ฌ์ฑ์ ์ํฅ์ ๋ฏธ์น๋ ๊ฒ์ผ๋ก ์๋ ค์ ธ ์๋ค. ์ฆ, ์ ๊ธฐ๋ฐฉ์ฌ์์ ๋ฐฉ์ฌ๋๋ ๊ณ ๋ถ์(ํด๋ฆฌ๋จธ ์ฉ์ก)์ ๋ฌผ์ฑ์ด ์ค์ํ๋ค. ํต์์ ์ผ๋ก ์ ๊ธฐ๋ฐฉ์ฌ์์ ๊ณ ๋ถ์์ ์ ๋๋ ์ผ์ ์ ๋์ดํ๋ฅผ ์ ์งํ๋ ๊ฒ์ด ํ์ํ ๊ฒ์ผ๋ก ์ฌ๊ฒจ์ ธ ์๋ค. ์ด๋ ์ ๋๊ฐ ๋์์๋ก ๋ ธ์ฆ์ ํตํด ๋๋ ธ ๊ตต๊ธฐ์ ์ฌ์ ์ ๋ฐฉ์ฌ๊ฐ ์ํ์ด ์ด๋ฃจ์ด์ง์ง ์๋ ํน์ฑ์์ ๊ธฐ์ธํ๋ฉฐ ์ ๋๊ฐ ๋์ผ๋ฉด ์ ๊ธฐ๋ฐฉ์ฌ๋ฅผ ํตํด ์ฌ์ ํ ํ๊ธฐ์ ๋ถ์ ๋นํ๋ค.When manufacturing the nanofibers by the electrospinning apparatus (1), the fiber diameter of the nanofibers, such as the type of polymer and solvent used, the concentration of the polymer solution, the temperature and humidity of the spinning room, It is known to affect radioactivity. That is, the physical properties of the polymer (polymer solution) radiated by electrospinning is important. In general, the viscosity of the polymer during electrospinning has been considered necessary to maintain a certain viscosity or less. This is due to the property that the higher the viscosity, the spinning of the nano-thickness fibers through the nozzle is not made smoothly, the higher the viscosity is not suitable for the fiber through the electrospinning.
๋ณธ์๋ฐ๋ช
์ ์๊ธฐ์์ ์ค๋ช
ํ ๋ฐ์ ๊ฐ์ด ์ ๊ธฐ๋ฐฉ์ฌ์ ์ ํฉํ ์ฌ์ ์ ๋๋ฅผ ์ ์งํ๊ธฐ ์ํ์ฌ ์ํ ์จ๋์กฐ์ ์ฅ์น(60)๋ฅผ ํฌํจํ๋ ๊ฒ์ ํน์ง์ผ๋ก ํ๋ค.The present invention is characterized in that it comprises a
์๊ธฐ ์จ๋์กฐ์ ์ฅ์น(60)๋ก๋ ์ค๋ฒํ๋ก์ฐ๋ฅผ ํตํด ์ฌ์ฌ์ฉ๋๋ ๋์ ์ ๋์ ํด๋ฆฌ๋จธ ์ฉ์ก์ ์ ๋๋ฅผ ๋ฎ๊ฒ ์ ์งํ ์ ์๋ ๊ฐ์ด์ฅ์น์ ์๋์ ์ผ๋ก ๋ฎ์ ์ ๋์ ํด๋ฆฌ๋จธ ์ฉ์ก์ ์ ๋๋ฅผ ๋๊ฒ ์ ์งํ ์ ์๋ ๋๊ฐ์ฅ์น ๋ชจ๋ ๋๋ ์ด๋ ํ๋๋ฅผ ๊ตฌ๋นํ ์ ์๋ค.The
์ ๊ธฐ๋ฐฉ์ฌ ์์ญ์์์ ์จ๋์ ์์ด์, ์ ๊ธฐ๋ฐฉ์ฌ๊ฐ ์ผ์ด๋๋ ์์ญ(์ดํ, '๋ฐฉ์ฌ์์ญ'์ด๋ผ ํ๋ค)์ ์จ๋๋ ๋ฐฉ์ฌ์ฉ์ก์ ์ ๋๋ฅผ ๋ณํ์ํด์ผ๋ก์จ ๋ฐฉ์ฌ ์ฉ์ก์ ํ๋ฉด์ฅ๋ ฅ์ ๋ณํ์ํค๋ฏ๋ก, ๊ฒฐ๊ตญ ๋ฐฉ์ฌ๋ ๋๋ ธ์ฌ์ ์ ์ง๊ฒฝ์ ์ํฅ์ ๋ฏธ์น๊ฒ ๋๋ค.In the temperature of the electrospinning region, the temperature of the region where electrospinning occurs (hereinafter referred to as the 'spinning region') changes the surface tension of the spinning solution by changing the viscosity of the spinning solution, so that the diameter of the nanofibers spun Will affect.
์ฆ, ๋ฐฉ์ฌ์์ญ์ ์จ๋๊ฐ ์๋์ ์ผ๋ก ๋์์ ์ฉ์ก์ ์ ๋๊ฐ ๋ฎ์ผ๋ฉด ์ฌ์ ์ง๊ฒฝ์ด์๋์ ์ผ๋ก ๊ฐ๋ ๋๋ ธ์ฌ์ ๊ฐ ๋ง๋ค์ด์ง๊ณ , ์จ๋๊ฐ ์๋์ ์ผ๋ก ๋ฎ์์ ์ฉ์ก์ ์ ๋๊ฐ ๋์ผ๋ฉด ์ฌ์ ์ง๊ฒฝ์ด ์๋์ ์ผ๋ก ๊ตต์ ๋๋ ธ์ฌ์ ๊ฐ ๋ง๋ค์ด์ง๋ค.That is, when the viscosity of the solution is low because the temperature of the radiation region is relatively high, the fiber becomes thinner than the fiber diameter, and when the viscosity of the solution is high because the temperature is relatively low, the fiber diameter is relatively thick.
ํนํ ํด๋ฆฌ๋จธ ์ฉ์ก์ ๊ฒฝ์ฐ ์ค๋ฒํ๋ก์ฐ๋ฅผ ํตํด ์ฌ๊ณต๊ธ๋๋ ํด๋ฆฌ๋จธ ์ฉ์ก์ ๋๋๊ฐ ์ฆ๊ฐํ๋ ๊ฒฝํฅ์ ๋ณด์ด๋๋ฐ ์ค๊ฐํฑํฌ(220)์์ ํด๋ฆฌ๋จธ ์ฉ์ก์ ๋๋๋ฅผ ์ธก์ ํจ์ผ๋ก์จ ํด๋น๋๋์ ๋ฐ๋ฅธ ์จ๋-์ ๋ ๊ทธ๋ํ๋ฅผ ์ด์ฉํ์ฌ ์จ๋๋ฅผ ์กฐ์ ํจ์ผ๋ก์จ ์ ๋๋ฅผ ์ผ ์ ํ๊ฒ ์ ์งํ ์ ์๋ค.In particular, in the case of the polymer solution, the concentration of the polymer solution re-supplied through the overflow tends to increase. By measuring the concentration of the polymer solution in the
๋๋๋ฅผ ์ธก์ ํ๊ธฐ ์ํ ๋๋์ธก์ ์ฅ์น๋ ์ฉ์ก์ ์ง์ ์ ์ดํ๋ ์ ์ด์๊ณผ ๋น์ ์ด์์ด ์์ผ๋ฉฐ, ์ ์ด์์ผ๋ก๋ ์บํ๋ฆฌ๋ฌ์ ๋๋์ธก์ ์ฅ์น, ๋์คํฌ(DISC)์ ๋๋์ธก์ ์ฅ์น ๋ฑ์ด ์ฌ์ฉ๋ ์ ์์ผ๋ฉฐ, ๋น์ ์ด์์ผ๋ก๋ ์์ธ์ ์ ์ด์ฉํ ๋๋์ธก์ ์ฅ์น ๋๋์ ์ธ์์ ์ด์ฉํ ๋๋์ธก์ ์ฅ์น ๋ฑ์ ์ฌ์ฉํ ์ ์๋ค.The concentration measuring device for measuring the concentration may be a contact type and a non-contact type directly contacting the solution, and the contact type may be a capillary concentration measuring device or a disc (DISC) concentration measuring device. Concentration measuring apparatus or concentration measuring apparatus using infrared light can be used.
๋ณธ ๋ฐ๋ช ์ ๊ฐ์ด์ฅ์น๋ ์ ์ดํํฐ, ์จ์์ํ์ฅ์น ๋๋ ์จํ ์ํ ์ฅ์น ๋ฑ์ผ๋ก์ด๋ฃจ์ด ์ง ์ ์์ผ๋ฉฐ, ์ด์ธ์ ์๊ธฐ ์ฅ์น๋ค๊ณผ ๊ท ๋ฑํ ๋ฒ์์์ ์จ๋๋ฅผ ๋์ผ ์ ์๋ ์ฅ์น๋ค์ ์ฐจ์ฉํ ์ ์๋ค.The heating device of the present invention may be made of an electric heater, a hot water circulation device or a warm air circulation device, etc., in addition to the devices that can increase the temperature in a range equivalent to the above devices can be borrowed.
๊ฐ์ด์ฅ์น์ ์ผ์๋ก ์ ์ดํํฐ๋ ์ด์ ํํ๋ก ์ฌ์ฉ๋ ์ ์์ผ๋ฉฐ, ๋
ธ์ฆ๋ธ๋ก(110)์ ๊ด์ฒด(43)๋ด๋ถ์ ์ฝ์ผํํ์ ์ด์ (62a, 62b)์ ์ฅ์ฐฉํ ์ ์์ผ๋ฉฐ, ์ด๋ ์ํทํํ ๋ก๋ ๋ณํ๊ฐ๋ฅํ๋ค(๋ 5 ๋ด์ง ๋ 10 ์ฐธ๊ณ ).As an example of the heating device, the electric heating heater may be used in the form of a hot wire, and the coil wires 62a and 62b may be mounted inside the
๋ํ, ์ ํํํ์ ์ด์ (62a, 62b) ๋ฐ U์ ํํ์ ํ์ดํ(63)์ ๊ตฌ์ฑ์ ์ง๋๊ฒ๋ ๊ฐ๋ฅํ๋ค.In addition, it is also possible to have a configuration of the hot wires (62a, 62b) of the linear form and the pipe 63 of the U-shape.
์๊ธฐ์ ๊ฐ์ ๊ฐ์ด์ฅ์น๋ ํด๋ฆฌ๋จธ ์ฉ์ก์ด ๋ฐฉ์ฌ๋๋ ๋
ธ์ฆ๋ธ๋ก(110), ํด๋ฆฌ๋จธ ์ฉ์ก์ด ์ ์ฅ๋๋ ํฑํฌ(์ฃผ์ ์ฅ ํฑํฌ, ์ค๊ฐํฑํฌ ๋๋ ์ฌ์ํฑํฌ) ๋ฐ ์ค๋ฒํ๋ก์ฐ ์์คํ
(200 : ํนํ ํ์๋ถ๋ก๋ถํฐ ์ฌ์ํฑํฌ๋ก ์ด์ก๋๋ ์ด์ก๋ฐฐ๊ด)์ค ์ด๋ ํ๋ ์ด์์ ๊ตฌ๋น๋ ์ ์๋ค.Such a heating apparatus includes a
๋ณธ ๋ฐ๋ช
์ ๋๊ฐ์ฅ์น๋ ์น ๋ง์ฅ์น๋ฅผ ํฌํจํ ๋๊ฐ์๋จ๋ฑ์ด ์ฌ์ฉ๋ ์ ์์ผ๋ฉฐ,ํด๋ฆฌ๋จธ ์ฉ์ก์ ์ผ์ ์ ๋๋ฅผ ์ ์งํ๊ธฐ ์ํ ์๋จ์ ํต์์ ์ผ๋ก ์ ์ฉ์ด ๊ฐ๋ฅํ๋ค. ๋๊ฐ์ฅ์น๋ ๊ฐ์ด์ฅ์น์ ๋์ผํ๊ฒ ๋
ธ์ฆ๋ธ๋ก(110), ํฑํฌ ๋ฐ ์ค๋ฒํ๋ก์ฐ ์์คํ
(200) ์ค ์ด๋ ํ๋ ์ด์์ ๊ตฌ๋น๋ ์ ์์ผ๋ฉฐ, ํด๋ฆฌ๋จธ ์ฉ์ก์ ์ผ์ ์ ๋๋ฅผ ์ ์งํ๊ธฐ ์ํด ์ฌ์ฉ๋๋ค.The cooling device of the present invention may be used, such as a cooling means including a chilling device, means for maintaining a constant viscosity of the polymer solution is typically applicable. The cooling device may be provided in any one or more of the
๋ํ, ๋ณธ ๋ฐ๋ช
์ ์จ๋์กฐ์ ์ฅ์น(60)๋ ๋๋๋ฅผ ์ธก์ ํ๋ ์ผ์์ ์ด์ ๋ฐ๋ผ ์จ ๋๋ฅผ ์ ์ดํ๋ ์จ๋์กฐ์ ์ ์ด๋ถ(๋ฏธ๋์)๋ฅผ ํฌํจํ๋ค.In addition, the
์๊ธฐ ์ผ์๋ ์ฃผ์ ์ฅ ํฑํฌ(210), ์ค๊ฐํฑํฌ(220), ์ฌ์ํฑํฌ(230), ๋
ธ์ฆ๋ธ๋ก(110) ๋๋ ์ค๋ฒํ๋ก์ฐ ์์คํ
(200) ๋ฑ์ ์ค์น๋์ด ๋ฐฉ์ฌ์ฉ์ก์ ๋๋๋ฅผ ์ค์๊ฐ์ผ๋ก ์ธก์ ํ์ฌ ์ด๋ฅผ ์จ๋์กฐ์ ์ฅ์น(60)์์ ์ ๋๊ฐ ์ผ์ ํ๊ฒ ์ ์ง๋๋๋ก ๊ฐ์ด์ฅ์น ๋ฐ/๋๋ ๋๊ฐ์ฅ์น๋ฅผ ์๋ํ๋ค.The sensor is installed in the main storage tank 210, the
๋ณธ ๋ฐ๋ช
์ ์ค๋ฒํ๋ก์ฐ ์์คํ
(200)์ ํตํด ์ฌ๊ณต๊ธ ๋๋ ํด๋ฆฌ๋จธ ์ฉ์ก์ ๋๋๋ 20 ๋ด์ง 40%์ด๋ฉฐ, ์ด๋ ํต์์ ์ธ ์ ๊ธฐ๋ฐฉ์ฌ์์ ์ฌ์ฉ๋๋ ํด๋ฆฌ๋จธ ์ฉ์ก์ ๋๋์ธ10 ๋ด์ง 18%์ ๋นํด ๊ณ ๋๋์ ์ฉ์ก์ด๋ค.The concentration of the polymer solution re-supplied through the
๋ํ, ๋ณธ ๋ฐ๋ช ์ ์ฌ๊ณต๊ธ ๋๋ ํด๋ฆฌ๋จธ ์ฉ์ก์ ์ ๋๋ฅผ ์ผ์ ํ๊ฒ ํ๊ธฐ ์ํด, ํด๋ฆฌ๋จธ ์ฉ์ก์ ๋๋์ ๋ฐ๋ฅธ ํด๋ฆฌ๋จธ ์ฉ์ก์ ์จ๋๋ ์์จ์ด ์๋, 45 ๋ด์ง 120 โ๋ก ์กฐ์ ๋๋ ๊ฒ์ ํน์ง์ผ๋ก ํ๋ฉฐ, ๋ณด๋ค ๋ฐ๋์งํ๊ฒ๋ 50 ๋ด์ง 100โ์ ์จ๋๋ก ์กฐ์ ๋ ์ ์๋ค.In addition, in order to make the viscosity of the polymer solution to be resupply constant of the present invention, the temperature of the polymer solution according to the concentration of the polymer solution is characterized in that it is adjusted to 45 to 120 โ, not room temperature, more preferably 50 To 100 ยฐ C.
ํํธ, ๋ณธ ๋ฐ๋ช
์ ํด๋ฆฌ๋จธ ์ฉ์ก์ ์ ๋๋ 1,000 ๋ด์ง 5,000 cps๊ฐ ๋ฐ๋์งํ๋ฉฐ,๋์ฑ ๋ฐ๋์งํ๊ฒ๋ 1,000 ๋ด์ง 3,000 cps ์ ์ ๋๊ฐ ์ข๋ค. ์ ๋๊ฐ 1,000 cps ์ดํ์ผ ๊ฒฝ์ฐ ์ ๊ธฐ๋ฐฉ์ฌ๋์ด ์ ์ธต๋๋ ๋๋
ธ์ฌ์ ์ ํ์ง์ด ๋ถ๋ํ๋ฉฐ, ์ ๋๊ฐ 3,000 cps ์ด์์ผ ๊ฒฝ์ฐ ์ ๊ธฐ๋ฐฉ์ฌ์ ๋
ธ์ฆ(42)๋ก๋ถํฐ ํด๋ฆฌ๋จธ ์ฉ์ก์ ํ ์ถ์ด ์ฉ์ดํ๊ฒ ๋์ง ์์ ์์ฐ์๋๊ฐ ๋๋ ค์ง๋ค.Meanwhile, the polymer solution of the present invention preferably has a viscosity of 1,000 to 5,000 cps, more preferably 1,000 to 3,000 cps. If the viscosity is 1,000 cps or less, the quality of the nanofibers laminated by electrospinning is poor, and if the viscosity is 3,000 cps or more, the discharge of the polymer solution from the
๋ํ, ๋ณธ์๋ฐ๋ช ์ ์ ๊ธฐ๋ฐฉ์ฌ๋ฅผ ์งํํ ์๋ก ํด๋ฆฌ๋จธ์ฉ์ก์ ์ ๋๋ ์ผ์ ํ์ฌ ์ ๊ธฐ๋ฐฉ์ฌ์์ ๋ฐฉ์ฌ์ฉ์ด์ฑ์ด ์ฐ์ํจ๊ณผ ๋์์ ํด๋ฆฌ๋จธ์ฉ์ก์ ๋๋๊ฐ ์ฆ๊ฐํ์ฌ ์ฝ๋ ํฐ์์ง์ ๋๋ ๋๋ ธ์ฌ์ ์ค ์ฉ๋งค๋ฅผ ์ ์ธํ ๊ณ ํ๋ถ ์์ ์ฆ๊ฐ๋ก ์์ฐ์ฑ์ด ์ฆ๋๋๋ ํจ๊ณผ๊ฐ ์๋ค.In addition, the present invention, as the electrospinning proceeds, the viscosity of the polymer solution is constant, so that it is excellent in the easiness of spinning during electrospinning and the concentration of the polymer solution is increased, thereby increasing productivity by increasing the amount of solids excluding the solvent in the nanofibers concentrated on the collector. This has the effect of increasing.
์ด์ ๋ํด, ์ ๊ธฐ๋ฐฉ์ฌ๋ฅผ ์ด์ฉํ ๋๋ ธ์ฌ์ ์ ์์กด ์ฉ๋งค๋์ด ๊ธฐ์กด์ ์ ๊ธฐ๋ฐฉ์ฌ๋ฅผ์ด์ฉํ ๊ฒฝ์ฐ ๋ณด๋ค ์ ์ด ์ฐ์ํ ํ์ง์ ๋๋ ธ์ฌ์ ๋ฅผ ์ ์กฐํ ์ ์๋ค.In addition, the amount of the remaining solvent of the nanofibers using the electrospinning is less than when using the conventional electrospinning it can be produced a nanofiber of excellent quality.
๋ํ, ๋ณธ ๋ฐ๋ช
์ ์จ๋์กฐ์ ์ฅ์น(60)๋ ์คํ๋ผ์ธ ์์ผ๋ก ์์
์๊ฐ ์ค๊ฐํฑํฌ(220)์ ๋๋๋ฅผ ์ธก์ ํ์ฌ ๋
ธ์ฆ๋ธ๋ก(110)์ด๋ ์ฃผ์ ์ฅํฑํฌ(210)์ ์จ๋์กฐ์ ์ ํตํดํด๋ฆฌ๋จธ ์ฉ์ก์ ์ ๋๋ฅผ ์ ์ดํ ์ ์๋ ์๋์์ด ๊ฐ๋ฅํจ๊ณผ ๋์์, ์จ๋ผ์ธ์์ผ๋ก ์๋์ ์ด ์์คํ
์ ํตํด ๋๋์ธก์ ์ ๋ฐ๋ผ ํด๋น ์ฉ์ก์ ์จ๋๋ฅผ ์กฐ์ ํ ์ ์๋ ์๋์ ์ธ ๊ฒ์ ํฌํจํ๋ค.In addition, the
์ฌ๊ธฐ์, ๋ 11์์ ๋์ํ๊ณ ์๋ ๋ฐ์ ๊ฐ์ด, ๋ณธ ๋ฐ๋ช
์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ๊ฐ ์ ๋(10a, 10b, 10c) ๋ด๋ก ์ธ์
๋ฐ ๊ณต๊ธ๋๋ ์ฅ์ฒ์ํธ(15)์ ์ด์ก์๋๋ฅผ ์กฐ์ ํ๊ธฐ ์ํ ๋ณด์กฐ ์ด์ก์ฅ์น(16)๊ฐ ๊ตฌ๋น๋๋ค.Here, as shown in FIG. 11, the auxiliary feed for adjusting the feed rate of the
์๊ธฐ ๋ณด์กฐ ์ด์ก์ฅ์น(16)๋ ๊ฐ ์ ๋(10a, 10b, 10c) ๋ด์ ์ค์น๋๋ ์ปฌ๋ ํฐ(13)์์ ์ ๊ธฐ์ ์ธ๋ ฅ์ผ๋ก ๋ถ์ฐฉ๋ ์ฅ์ฒ์ํธ(15)์ ํ์ฐฉ ๋ฐ ์ด์ก์ด ์ฉ์ดํ๋๋ก ์ฅ์ฒ์ํธ(15)์ ์ด์ก์๋์ ๋๊ธฐํ์ฌ ํ์ ํ๋ ๋ณด์กฐ๋ฒจํธ(16a) ๋ฐ ์๊ธฐ ๋ณด์กฐ๋ฒจํธ(16a)๋ฅผ ์ง์งํ๋ฉฐ ํ์ ์ํค๋ ๋ณด์กฐ๋ฒจํธ ๋กค๋ฌ(16b)๋ฅผ ํฌํจํ์ฌ ๊ตฌ์ฑ๋๋ค.The
์๊ธฐํ ๋ฐ์ ๊ฐ์ ๊ตฌ์กฐ์ ์ํ์ฌ ์๊ธฐ ๋ณด์กฐ๋ฒจํธ ๋กค๋ฌ(16b)์ ํ์ ์ ์ํด ๋ณด์กฐ๋ฒจํธ(16a)๊ฐ ํ๋ํ๊ณ , ์๊ธฐ ๋ณด์กฐ๋ฒจํธ(16a)์ ํ๋์ ์ํ์ฌ ์ฅ์ฒ์ํธ(15)๊ฐ ์ ๋(10a, 10b, 10c)์ผ๋ก ์ธ์
๋ฐ ๊ณต๊ธ๋๋ฉฐ, ์ด๋ฅผ ์ํ์ฌ ์๊ธฐ ๋ณด์กฐ๋ฒจํธ ๋กค๋ฌ(16b) ์ค ์ด๋ ํ ๋ณด์กฐ๋ฒจํธ ๋กค๋ฌ(16b)๋ ๋ชจํฐ์ ํ์ ๊ฐ๋ฅํ๊ฒ ์ฐ๊ฒฐ๋๋ค.The
๋ณธ ๋ฐ๋ช
์ ์ผ ์ค์์์์๋ ์๊ธฐ ๋ณด์กฐ๋ฒจํธ(16a)์ ๋ณด์กฐ๋ฒจํธ ๋กค๋ฌ(16b)๊ฐ 5๊ฐ ๊ตฌ๋น๋๊ณ , ๋ชจํฐ์ ๋์์ ์ํด ์ด๋ ํ ๋ณด์กฐ๋ฒจํธ ๋กค๋ฌ(16b)๊ฐ ํ์ ๋จ์ผ๋ก์จ ๋ณด์กฐ๋ฒจํธ(16a)๊ฐ ํ๋๋จ๊ณผ ๋์์ ๋๋จธ์ง ๋ณด์กฐ๋ฒจํธ ๋กค๋ฌ(16b)๊ฐ ํ์ ๋๋๋ก ์ด๋ฃจ์ด์ ธ ์์ผ๋, ์๊ธฐ ๋ณด์กฐ๋ฒจํธ(16a)์ 2๊ฐ ์ด์์ ๋ณด์กฐ๋ฒจํธ ๋กค๋ฌ(16b)๊ฐ ๊ตฌ๋น๋๊ณ , ๋ชจํฐ์ ๋์์ ์ํด ์ด๋ ํ ๋ณด์กฐ๋ฒจํธ ๋กค๋ฌ(16b)๊ฐ ํ์ ๋๊ณ , ์ด์ ๋ฐ๋ผ ๋ณด์กฐ๋ฒจํธ(16a) ๋ฐ ๋๋จธ์ง ๋ณด์กฐ๋ฒจํธ ๋กค๋ฌ(16b)๊ฐ ํ์ ๋๋๋ก ์ด๋ฃจ์ด์ง๋ ๊ฒ๋ ๊ฐ๋ฅํ๋ค.In one embodiment of the present invention, the
ํํธ, ๋ณธ ๋ฐ๋ช
์ ์ผ ์ค์์์์๋ ์๊ธฐ ๋ณด์กฐ ์ด์ก์ฅ์น(16)๊ฐ ๋ชจํฐ์ ์ํด ๊ตฌ๋๊ฐ๋ฅํ ๋ณด์กฐ๋ฒจํธ ๋กค๋ฌ(16b) ๋ฐ ๋ณด์กฐ๋ฒจํธ(16a)๋ก ์ด๋ฃจ์ด์ ธ ์์ผ๋, ๋ 12์์ ๋์ํ๊ณ ์๋ ๋ฐ์ ๊ฐ์ด, ์๊ธฐ ๋ณด์กฐ๋ฒจํธ ๋กค๋ฌ(16b)๊ฐ ๋ง์ฐฐ๊ณ์๊ฐ ๋ฎ์ ๋กค๋ฌ๋ก ์ด๋ฃจ์ด์ง๋ ๊ฒ๋ ๊ฐ๋ฅํ๋ค.On the other hand, in one embodiment of the present invention, but the auxiliary conveying
์ด๋, ์๊ธฐ ๋ณด์กฐ๋ฒจํธ ๋กค๋ฌ(16b)๋ ๋ง์ฐฐ๊ณ์๊ฐ ๋ฎ์ ๋ฒ ์ด๋ง์ ํฌํจํ๋ ๋กค๋ฌ๋ก ์ด๋ฃจ์ด์ง๋ ๊ฒ์ด ๋ฐ๋์งํ๋ค.At this time, the
๋ณธ ๋ฐ๋ช
์ ์ผ ์ค์์์์๋ ์๊ธฐ ๋ณด์กฐ ์ด์ก์ฅ์น(16)๊ฐ ๋ณด์กฐ๋ฒจํธ(16a)์ ๋ง์ฐฐ๊ณ์๊ฐ ๋ฎ์ ๋ณด์กฐ๋ฒจํธ ๋กค๋ฌ(16b)๋ก ์ด๋ฃจ์ด์ ธ ์์ผ๋, ๋ณด์กฐ๋ฒจํธ(16a)๊ฐ ์ ์ธ๋ ๋ง์ฐฐ๊ณ์๊ฐ ๋ฎ์ ๋กค๋ฌ๋ง ๊ตฌ๋นํ์ฌ ์ฅ์ฒ์ํธ(15)์ ์ด์กํ๋๋ก ์ด๋ฃจ์ด์ง๋ ๊ฒ๋ ๊ฐ๋ฅํ๋ค.In one embodiment of the present invention, but the auxiliary conveying
๋ํ, ๋ณธ ๋ฐ๋ช
์ ์ผ ์ค์์์์๋ ์๊ธฐ ๋ณด์กฐ๋ฒจํธ ๋กค๋ฌ(16b)๋ก ๋ง์ฐฐ๊ณ์๊ฐ ๋ฎ์ ๋กค๋ฌ๊ฐ ์ ์ฉ๋์ด ์์ผ๋, ๋ง์ฐฐ๊ณ์๊ฐ ๋ฎ์ ๋กค๋ฌ๋ผ๋ฉด ๊ทธ ํํ์ ๊ตฌ์ฑ์ ์ ํ๋ฐ์ง์๋ํ๋ฉฐ, ๊ตฌ๋ฆ๋ฒ ์ด๋ง, ๊ธฐ๋ฆ๋ฒ ์ด๋ง, ๋ณผ๋ฒ ์ด๋ง, ๋กค๋ฌ๋ฒ ์ด๋ง, ๋ฏธ๋๋ผ๋ฒ ์ด๋ง, ์ฌ๋ฆฌ๋ธ๋ฒ ์ด๋ง, ์ ๋์ ์ ๋๋ฒ ์ด๋ง, ์ ์ ์ ์ ๋๋ฒ ์ด๋ง, ๊ณต๊ธฐ์๋ฒ ์ด๋ง, ๊ณต๊ธฐ๋์
๋ฒ ์ด๋ง, ๊ณต๊ธฐ์ ์ ๋ฒ ์ด๋ง ๋ฐ ์์ด๋ฒ ์ด๋ง๊ณผ ๊ฐ์ ๋ฒ ์ด๋ง๋ค์ด ํฌํจ๋๋ ๋กค๋ฌ๊ฐ ์ ์ฉ๋๋ ๊ฒ๋ ๊ฐ๋ฅํ๊ณ , ํ๋ผ์คํฑ, ์ ํ์ ๋ฑ์ ์์ฌ ๋ฐ ์ฒจ๊ฐ์ ๋ฅผ ํฌํจ์์ผ ๋ง์ฐฐ๊ณ์๋ฅผ ์ ๊ฐ์ํจ ๋กค๋ฌ๊ฐ ์ ์ฉ๋๋ ๊ฒ๋ ๊ฐ๋ฅํ๋ค.In addition, in one embodiment of the present invention, a roller having a low friction coefficient is applied as the
ํํธ, ๋ณธ ๋ฐ๋ช
์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ๋๊ป ์ธก์ ์ฅ์น(70)๊ฐ ๊ตฌ๋น๋๋ค.On the other hand, the
์ฆ, ๋ 1์ ๋์ํ๊ณ ์๋ ๋ฐ์ ๊ฐ์ด, ์๊ธฐ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ๊ฐ ์ ๋(10a, 10b, 10c) ์ฌ์ด์ ๋๊ป ์ธก์ ์ฅ์น(70)๊ฐ ๊ตฌ๋น๋๊ณ , ์๊ธฐ ๋๊ป ์ธก์ ์ฅ์น(70)์ ์ํด ์ธก์ ๋ ๋ ๊ป์ ๋ฐ๋ผ ์ด์ก์๋(V) ๋ฐ ๋
ธ์ฆ๋ธ๋ก(11)์ ์ ์ดํ๋ค.That is, as shown in FIG. 1, the
์๊ธฐํ ๋ฐ์ ๊ฐ์ ๊ตฌ์กฐ์ ์ํ์ฌ ์๊ธฐ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ์ ๋จ๋ถ์ ์์นํ์ ๋(10a)์์ ํ ์ถ๋ ๋๋
ธ์ฌ์ ์ ๋๊ป๊ฐ ํธ์ฐจ๋๋ณด๋ค ์๊ฒ ์ธก์ ๋ ๊ฒฝ์ฐ, ๋ค์ ์ ๋(10b)์ ์ด์ก์๋(V)๋ฅผ ๋ฆ๊ฒ ํ๊ฑฐ๋, ๋
ธ์ฆ๋ธ๋ก(11)์ ํ ์ถ์์ ์ฆ๊ฐ์ํค๊ณ , ์ ์๋ฐ์์ฅ์น(14a, 14b, 14c)์ ์ ์ ์ธ๊ธฐ๋ฅผ ์กฐ์ ํ์ฌ ๋จ์๋ฉด์ ๋น์ ๋๋
ธ์ฌ์ ์ ํ ์ถ๋์ ์ฆ ๋์์ผ ๋๊ป๋ฅผ ๋๊ป๊ฒ ํ ์ ์๋ค.When the thickness of the nanofibers discharged from the
๋ํ, ์๊ธฐ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ์ ๋จ๋ถ์ ์์นํ ์ ๋(10a)์์ ํ ์ถ๋ ๋๋
ธ์ฌ์ ์ ๋๊ป๊ฐ ํธ์ฐจ๋๋ณด๋ค ๋๊ป๊ฒ ์ธก์ ๋ ๊ฒฝ์ฐ, ๋ค์ ์ ๋(10b)์ ์ด์ก์๋(V)๋ฅผ๋น ๋ฅด๊ฒ ํ๊ฑฐ๋, ๋
ธ์ฆ๋ธ๋ก(11)์ ํ ์ถ์์ ์ ๊ฒํ๊ณ , ์ ์ ๋ฐ์์ฅ์น(14a, 14b, 14c) ์ ์์ ์ธ๊ธฐ๋ฅผ ์กฐ์ ํ์ฌ ๋จ์๋ฉด์ ๋น์ ๋๋
ธ์ฌ์ ์ ํ ์ถ๋์ ์ ๊ฒํ์ฌ ์ ์ธต๋์ ์ค์์ผ๋ก์จ ๋๊ป๋ฅผ ์๊ฒ ํ ์ ์์ผ๋ฉฐ, ์ด๋ก ์ธํด ๊ท ์ผํ ๋๊ป๋ฅผ ๊ฐ๋ ํํฐ๋ฅผ ์ ์กฐํ ์ ์๋ค.In addition, when the thickness of the nanofibers discharged from the
์ฌ๊ธฐ์, ์๊ธฐ ๋๊ป์ธก์ ์ฅ์น(9)๋ ์ธ์
๋ฐ ๊ณต๊ธ๋๋ ์ฅ์ฒ์ํธ(15)๋ฅผ ์ฌ์ด์๋๊ณ , ์, ํ๋ก ๋ง์ฃผ๋ณด๊ฒ ๋ฐฐ์น๋๋ฉฐ, ์ด์ํ ์ธก์ ๋ฐฉ์์ ์ํด ์๊ธฐ ์ฅ์ฒ์ํธ(15)์ ์๋ถ ๋๋ ํ๋ถ๊น์ง์ ๊ฑฐ๋ฆฌ๋ฅผ ์ธก์ ํ๋ ํ ์์ ์ด์ํ ์ข
ํ ํกํ ์ธก์ ๋ฐฉ์์ผ๋ก ์ด ๋ฃจ์ด์ง๋ ๋๊ป์ธก์ ๋ถ๊ฐ ๊ตฌ๋น๋๋ค.Here, the thickness measuring device 9 is disposed to face up and down, with the
์ด๋ ๊ฒ ์๊ธฐ ํ ์์ ์ด์ํ ์ธก์ ์ฅ์น์ ์ํด ์ธก์ ๋ ๊ฑฐ๋ฆฌ๋ฅผ ๊ธฐ์ด๋ก ํ์ฌ ์๊ธฐ ์ฅ์ฒ์ํธ(15)์ ๋๊ป๋ฅผ ์ฐ์ถํ ์ ์๋ค. ์ฆ, ํํฐ๊ฐ ์ ์ธต๋ ์ฅ์ฒ์ํธ(15)์ ์ด์ํ ์ข
ํ์ ํกํ๋ฅผ ํจ๊ป ํฌ์ฌํ์ฌ ์ข
ํ์ ํกํ์ ๊ฐ ์ด์ํ ์ ํธ๊ฐ ์ฅ์ฒ์ํธ(15)์์ ์๋ณต ์ด๋ํ๋ ์๊ฐ, ์ฆ ์ข
ํ์ ํกํ์ ๊ฐ ์ ํ์๊ฐ์ ์ธก์ ํ ๋ค, ์๊ธฐ ์ธก์ ๋ ์ข
ํ์ ํกํ์ ์ ํ์๊ฐ๊ณผ ํํฐ๊ฐ ์ ์ธต๋ ์ฅ์ฒ์ํธ(15)์ ๊ธฐ์ค์จ๋์์ ์ข
ํ์ ํกํ์ ์ ํ์๋, ๋ฐ ์ข
ํ์ ํกํ ์ ํ์๋์ ์จ๋์์๋ฅผ ์ด์ฉํ๋ ์์ ์ ์ฐ์ฐ์์ผ๋ก๋ถํฐ ํผ๊ฒ์ฌ์ฒด์ ๋๊ป๋ฅผ ๊ณ์ฐํ๋ ์ด์ํ ์ข
ํ์ ํกํ๋ฅผ ์ด ์ฉํ ๋๊ป์ธก์ ์ฅ์น์ด๋ค.Thus, the thickness of the
๋ค์ ๋งํ๋ฉด, ์๊ธฐ ๋๊ป ์ธก์ ์ฅ์น(70)๋ ์ด์ํ์ ์ข
ํ์ ํกํ์ ๊ฐ ์ ํ ์๊ฐ์ ์ธก์ ํ ๋ค, ์๊ธฐ ์ธก์ ๋ ์ข
ํ์ ํกํ์ ์ ํ์๊ฐ๊ณผ, ์ฅ์ฒ์ํธ(15)์ ๊ธฐ์ค์จ๋์์์ ์ข
ํ์ ํกํ์ ์ ํ์๋ ๋ฐ ์ข
ํ์ ํกํ ์ ํ์๋์ ์จ๋์์๋ฅผ ์ด์ฉํ๋ ์์ ์ ์ฐ์ฐ์์ผ๋ก๋ถํฐ ๋๋
ธ์ฌ์ ๋ถ์งํฌ๊ฐ ์ ์ธต๋ ์ฅ์ฒ์ํธ(15)์ ๋๊ป๋ฅผ ๊ณ์ฐํจ์ผ๋ก์จ, ๋ด๋ถ์จ๋๊ฐ ๋ถ๊ท ์ผํ ์ํ์์๋ ์จ๋ ๋ณํ์ ๋ฐ๋ฅธ ์ ํ์๋์ ๋ณํ์ ์ํ ์ค์ฐจ๋ฅผ ์์ฒด ๋ณด์ํ์ฌ ๋๊ป๋ฅผ ์ ๋ฐํ๊ฒ ์ธก์ ํ ์ ์๊ณ , ํํฐ ๋ด๋ถ์ ์ด๋ค ํํ์ ์จ๋ ๋ถํฌ๊ฐ ์กด์ฌํ๋๋ผ๋ ์ ๋ฐํ ๋๊ป์ ์ธก์ ์ด ๊ฐ๋ฅํ๋ค.In other words, the
ํํธ, ๋ณธ ๋ฐ๋ช
์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ด ๋ถ์ฌ๋์ด ์ ์ธต๋ ํ ์ด์ก๋๋ ์ฅ์ฒ์ํธ(15)์ ํํฐ์ ๋๊ป๋ฅผ ์ธก์ ํ์ฌ ์ฅ์ฒ์ํธ(15)์์ด์ก์๋ ๋ฐ ๋
ธ์ฆ๋ธ๋ก(11)์ ์ ์ดํ๋ ๋๊ป ์ธก์ ์ฅ์น(70)๊ฐ ๊ตฌ๋น๋์ด ์์ผ๋, ์๊ธฐ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ์ฅ์ฒ์ํธ(15)์ ์ด์ก์๋๋ฅผ ์กฐ์ ํ๊ธฐ ์ํ ์ฅ์ฒ์ํธ ์ด์ก์๋์กฐ์ ์ฅ์น(30)๊ฐ ๋ ๊ตฌ๋น๋๋ค.On the other hand, the feed rate and
์ฌ๊ธฐ์, ์๊ธฐ ์ฅ์ฒ์ํธ ์ด์ก์๋ ์กฐ์ ์ฅ์น(30)๋ ์๊ธฐ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ๊ฐ์ ๋(10a, 10b, 10c) ์ฌ์ด์ ํ์ฑ๋๋ ์์ถฉ๊ตฌ๊ฐ(31)๊ณผ ์๊ธฐ ์์ถฉ๊ตฌ๊ฐ(31) ์์ ๊ตฌ๋น๋์ด ์ฅ์ฒ์ํธ(15)๋ฅผ ์ง์งํ๋ ํ ์์ ์ง์ง๋กค๋ฌ(33, 33') ๋ฐ ์๊ธฐ ํ ์์ ์ง์ง๋กค๋ฌ(33, 33') ์ฌ์ด์ ๊ตฌ๋น๋๋ ์กฐ์ ๋กค๋ฌ(35)๋ฅผ ํฌํจํ์ฌ ๊ตฌ์ฑ๋๋ค.Here, the long sheet conveying
์ด๋, ์๊ธฐ ์ง์ง๋กค๋ฌ(33, 33')๋ ์๊ธฐ ๊ฐ ์ ๋(10a, 10b, 10c) ๋ด์์ ๋
ธ์ฆ(12)์ด๋ถ์ฌํ๋ ๋ฐฉ์ฌ์ฉ์ก์ ์ํด ํํฐ๊ฐ ์ ์ธตํ์ฑ๋๋ ์ฅ์ฒ์ํธ(15)์ ์ด์ก ์์๊ธฐ ์ฅ์ฒ์ํธ(15)์ ์ด์ก์ ์ง์งํ๊ธฐ ์ํ ๊ฒ์ผ๋ก์, ์๊ธฐ ๊ฐ ์ ๋(10a, 10b, 10c) ์ฌ์ด์ ํ์ฑ๋๋ ์์ถฉ๊ตฌ๊ฐ(31)์ ์ , ํ๋จ์ ๊ฐ๊ฐ ๊ตฌ๋น๋๋ค.At this time, the
๊ทธ๋ฆฌ๊ณ , ์๊ธฐ ์กฐ์ ๋กค๋ฌ(35)๋ ์๊ธฐ ํ ์์ ์ง์ง๋กค๋ฌ(33, 33') ์ฌ์ด์ ๊ตฌ๋น๋๋, ์๊ธฐ ์ฅ์ฒ์ํธ(15)๊ฐ ๊ถ์ทจ๋๊ณ , ์๊ธฐ ์กฐ์ ๋กค๋ฌ(35)์ ์, ํ ์ด๋์ ์ํด ์๊ธฐ ๊ฐ ์ ๋(10a, 10b, 10c)๋ณ ์ฅ์ฒ์ํธ(15a, 15b)์ ์ด์ก์๋ ๋ฐ ์ด๋์๊ฐ์ด ์กฐ์ ๋๋ค.And, the
์ด๋ฅผ ์ํ์ฌ ์๊ธฐ ๊ฐ ์ ๋(10a, 10b, 10c) ๋ด ์ฅ์ฒ์ํธ(15a, 15b)์ ์ด์ก์๋๋ฅผ๊ฐ์งํ๊ธฐ ์ํ ๊ฐ์ง์ผ์(๋ฏธ๋์)๊ฐ ๊ตฌ๋น๋๊ณ , ์๊ธฐ ๊ฐ์ง์ผ์์ ์ํด ๊ฐ์ง๋ ๊ฐ ์ ๋(10a, 10b, 10c) ๋ด ์ฅ์ฒ์ํธ(15a, 15b)์ ์ด์ก์๋์ ๋ฐ๋ผ ์กฐ์ ๋กค๋ฌ(35)์ ์ด๋์ ์ ์ดํ๊ธฐ ์ํ ์ฃผ ์ ์ด์ฅ์น(7)๊ฐ ๊ตฌ๋น๋๋ค.To this end, a sensing sensor (not shown) is provided for sensing the feed speed of the
๋ณธ ๋ฐ๋ช
์ ์ผ ์ค์์์์๋ ์๊ธฐ ๊ฐ ์ ๋(10a, 10b, 10c) ๋ด์์ ์ฅ์ฒ์ํธ(15a, 15b)์ ์ด์ก์๋๋ฅผ ๊ฐ์งํ๊ณ , ๊ฐ์ง๋ ์ฅ์ฒ์ํธ(15a, 15b)์ ์ด์ก์๋์ ๋ฐ๋ผ ์ ์ด๋ถ๊ฐ ์กฐ์ ๋กค๋ฌ(35)์ ์ด๋์ ์ ์ดํ๋ ๊ตฌ์ฑ์ผ๋ก ์ด๋ฃจ์ด์ ธ ์์ผ๋, ์๊ธฐ ์ฅ์ฒ์ํธ(15a, 15b)๋ฅผ ์ด์ก์ํค๊ธฐ ์ํด ์ปฌ๋ ํฐ(13)์ ์ธ์ธก์ ๊ตฌ๋น๋๋ ๋ณด์กฐ๋ฒจํธ(16a) ๋๋ ์๊ธฐ ๋ณด์กฐ๋ฒจํธ(16a)๋ฅผ ๊ตฌ๋์ํค๋ ๋ณด์กฐ๋ฒจํธ๋กค๋ฌ(16b) ๋๋ ๋ชจํฐ(๋ฏธ๋์)์ ๊ตฌ๋์๋๋ฅผ ๊ฐ์งํ๊ณ , ์ด์ ๋ฐ๋ผ ์ ์ด๋ถ๊ฐ ์กฐ์ ๋กค๋ฌ(35)์ ์ด๋์ ์ ์ดํ๋ ๊ตฌ์ฑ์ผ๋ก ์ด๋ฃจ์ด์ง๋ ๊ฒ๋ ๊ฐ๋ฅํ๋ค.In an embodiment of the present invention, the feed rate of the
์๊ธฐํ ๋ฐ์ ๊ฐ์ ๊ตฌ์กฐ์ ์ํ์ฌ ์๊ธฐ ๊ฐ์ง์ผ์๊ฐ ๊ฐ ์ ๋(10a, 10b, 10c) ์ค ์ ๋จ์ ์์นํ๋ ์ ๋(10a) ๋ด ์ฅ์ฒ์ํธ(15a)์ ์ด์ก์๋๊ฐ ๊ทธ ํ๋จ์ ์์นํ๋ ์ ๋(10b) ๋ด ์ฅ์ฒ์ํธ(15b)์ ์ด์ก์๋๋ณด๋ค ๋น ๋ฅด๋ค๊ณ ๊ฐ์งํ ๊ฒฝ์ฐ, ๋ 13 ๋ด์ง ๋14์์ ๋์ํ๊ณ ์๋ ๋ฐ์ ๊ฐ์ด, ์ ๋จ์ ์์นํ๋ ์ ๋(10a) ๋ด์์ ์ด์ก๋๋ ์ฅ์ฒ์ํธ(15a)๊ฐ ์ฒ์ง๋ ๊ฒ์ ๋ฐฉ์งํ๊ธฐ ์ํ์ฌ ์๊ธฐ ํ ์์ ์ง์ง๋กค๋ฌ(33, 33') ์ฌ์ด์ ๊ตฌ๋น๋๋, ์ฅ์ฒ์ํธ(15)๊ฐ ๊ถ์ทจ๋๋ ์กฐ์ ๋กค๋ฌ(35)๋ฅผ ํ์ธก์ผ๋ก ์ด๋ํ๋ฉด์ ์ ๋จ์ ์์นํ๋ ์ ๋(10a) ๋ด์์ ๊ทธ ํ๋จ์ ์์นํ๋ ์ ๋(10b)์ผ๋ก ์ด์ก๋๋ ์ฅ์ฒ์ํธ(15) ์ค ์ ๋จ์์ ์์นํ๋ ์ ๋(10a) ์ธ๋ถ๋ก ์ด์ก๋์ด ๊ฐ ์ ๋(10a, 10b, 10c) ์ฌ์ด์ ์์นํ๋ ์์ถฉ๊ตฌ๊ฐ(31)์ผ๋ก ๊ณผ๋คํ๊ฒ ์ด์ก๋๋ ์ฅ์ฒ์ํธ(15a)๋ฅผ ๋น๊ฒจ ์ ๋จ์ ์์นํ๋ ์ ๋(10a) ๋ด ์ฅ์ฒ์ํธ(15a)์ ์ด์ก์๋์ ๊ทธ ํ๋จ์ ์์นํ๋ ์ ๋(10b)๋ด ์ฅ์ฒ์ํธ(15b)์ ์ด์ก์๋๊ฐ ๋์ผํด์ง๋๋ก ๋ณด์ ์ ์ดํ๋ฉด์ ์ฅ์ฒ์ํธ(15a)์ ์ฒ์ง ๋ฐ ๊ตฌ๊ฒจ์ง์ ๋ฐฉ์งํ๋ค.According to the above structure, the sensing sensor is long in the
ํํธ, ์๊ธฐ ๊ฐ์ง์ผ์๊ฐ ๊ฐ ์ ๋(10a, 10b, 10c) ์ค ์ ๋จ์ ์์นํ๋ ์ ๋(10a) ๋ด์ฅ์ฒ์ํธ(15a)์ ์ด์ก์๋๊ฐ ๊ทธ ํ๋จ์ ์์นํ๋ ์ ๋(10b) ๋ด ์ฅ์ฒ์ํธ(15b)์ ์ด์ก์๋๋ณด๋ค ๋๋ฆฌ๋ค๊ณ ๊ฐ์งํ ๊ฒฝ์ฐ, ๋ 15 ๋ด์ง ๋ 16์์ ๋์ํ๊ณ ์๋ ๋ฐ์ ๊ฐ์ด, ํ๋จ์ ์์นํ๋ ์ ๋(10b) ๋ด์์ ์ด์ก๋๋ ์ฅ์ฒ์ํธ(15b)๊ฐ ์ฐข์ด์ง๋ ๊ฒ์๋ฐฉ์งํ๊ธฐ ์ํ์ฌ ์๊ธฐ ํ ์์ ์ง์ง๋กค๋ฌ(33, 33') ์ฌ์ด์ ๊ตฌ๋น๋๋, ์ฅ์ฒ์ํธ(15)๊ฐ ๊ถ์ทจ๋๋ ์กฐ์ ๋กค๋ฌ(35)๋ฅผ ์์ธก์ผ๋ก ์ด๋ํ๋ฉด์ ์ ๋จ์ ์์นํ๋ ์ ๋(10a) ๋ด์์ ๊ทธ ํ๋จ์ ์์นํ๋ ์ ๋(10b)์ผ๋ก ์ด์ก๋๋ ์ฅ์ฒ์ํธ(15) ์ค ์ ๋จ์์ ์์นํ๋ ์ ๋(10a) ์ธ๋ถ๋ก ์ด์ก๋์ด ๊ฐ ์ ๋(10a, 10b, 10c) ์ฌ์ด์ ์์นํ๋ ์์ถฉ๊ตฌ๊ฐ(31)์ ์กฐ์ ๋กค๋ฌ(35)์ ์ํด ๊ถ์ทจ๋์ด ์๋ ์ฅ์ฒ์ํธ(15a)๋ฅผ ํ๋จ์ ์์นํ๋ ์ ๋(10b)์๋น ๋ฅด๊ฒ ๊ณต๊ธํ์ฌ ์ ๋จ์ ์์นํ๋ ์ ๋(10a) ๋ด ์ฅ์ฒ์ํธ(15a)์ ์ด์ก์๋์ ๊ทธ ํ๋จ์ ์์นํ๋ ์ ๋(10b) ๋ด ์ฅ์ฒ์ํธ(15b)์ ์ด์ก์๋๊ฐ ๋์ผํด์ง๋๋ก ๋ณด์ ์ ์ดํ๋ฉด์ ์ฅ์ฒ์ํธ(15b)์ ๋์ด์ง์ ๋ฐฉ์งํ๋ค.On the other hand, the detection sensor of the long sheet (15b) in the unit (10b) of the unit (10b) in which the feed rate of the built-in chuck sheet (15a) of the unit (10a) is located at the front end of each unit (10a, 10b, 10c) 15 to 16, the pair of support rollers to prevent tearing the
์๊ธฐํ ๋ฐ์ ๊ฐ์ ๊ตฌ์กฐ์ ์ํ์ฌ ์๊ธฐ ๊ฐ ์ ๋(10a, 10b, 10c) ์ค ํ๋จ์ ์์นํ๋ ์ ๋(10b) ๋ด๋ก ์ด์ก๋๋ ์ฅ์ฒ์ํธ(15b)์ ์ด์ก์๋๋ฅผ ์กฐ์ ํจ์ผ๋ก์จ ์๊ธฐ ๊ฐ ์ ๋(10a) ์ค ํ๋จ์ ์์นํ๋ ์ ๋(10b) ๋ด์ ์ฅ์ฒ์ํธ(15b) ์ด์ก์๋๊ฐ ๊ทธ ์ ๋จ์ ์์นํ๋ ์ ๋(10a) ๋ด์ ์ฅ์ฒ์ํธ(15a) ์ด์ก์๋์ ๋์ผํด์ง๋ ํจ๊ณผ๋ฅผ ์ป์ ์ ์๋ค.Positioned at the rear end of each
ํํธ, ๋ณธ ๋ฐ๋ช
์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ํต๊ธฐ๋ ๊ณ์ธก์ฅ์น(80)๊ฐ ๊ตฌ๋น๋๋ค.On the other hand, the air
์ฆ, ์๊ธฐ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ๊ฐ ์ ๋(10a, 10b, 10c) ์ค ์ตํ๋จ์ ์์นํ๋ ์ ๋(10d)์ ํ๋ฐฉ์ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)๋ฅผ ํตํ์ฌ ์ ์กฐ๋ ํํฐ์ ํต๊ธฐ๋๋ฅผ ์ธก์ ํ๊ธฐ ์ํ ํต๊ธฐ๋ ๊ณ์ธก์ฅ์น(80)๊ฐ ๊ตฌ๋น๋๋ค.That is, the air permeability for measuring the air permeability of the filter produced through the
์๊ธฐํ ๋ฐ์ ๊ฐ์ด, ์๊ธฐ ํต๊ธฐ๋ ๊ณ์ธก์ฅ์น(80)๋ฅผ ํตํ์ฌ ์ธก์ ๋ ํํฐ์ ํต๊ธฐ๋๋ฅผ ๊ธฐ์ด๋ก ํ์ฌ ์ฅ์ฒ์ํธ(15)์ ์ด์ก์๋ ๋ฐ ๋
ธ์ฆ๋ธ๋ก(11)์ ์ ์ดํ๋ค.As described above, the air permeability of the
์ด๋ ๊ฒ ์๊ธฐ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ๊ฐ ์ ๋(10a, 10b, 10c)์ ํตํ์ฌ ํ ์ถ๋ ๋๋
ธ์ฌ์ ๋ถ์งํฌ์ ํต๊ธฐ๋๊ฐ ํฌ๊ฒ ๊ณ์ธก๋ ๊ฒฝ์ฐ, ํ๋จ๋ถ์ ์์นํ๋ ์ ๋(10b)์ ์ด์ก์๋(V)๋ฅผ ๋ฆ๊ฒํ๊ฑฐ๋, ๋
ธ์ฆ๋ธ๋ก(11)์ ํ ์ถ์์ ์ฆ๊ฐ์ํค๊ณ , ์ ์ ๋ฐ์์ฅ์น(14a, 14b, 14c) ์ ์์ ์ธ๊ธฐ๋ฅผ ์กฐ์ ํ์ฌ ๋จ์๋ฉด์ ๋น์ ๋๋
ธ์ฌ์ ์ ํ ์ถ๋์ ์ฆ๋์์ผ ํต๊ธฐ๋๋ฅผ ์๊ฒ ํ์ฑํ๋ค.When the air permeability of the nanofiber nonwoven fabric discharged through the
๊ทธ๋ฆฌ๊ณ , ์๊ธฐ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ๊ฐ ์ ๋(10a, 10b, 10c)์ ํตํ์ฌ ํ ์ถ๋ ๋๋
ธ๋ฉค๋ธ๋ ์ธ์ ํต๊ธฐ๋๊ฐ ์๊ฒ ๊ณ์ธก๋ ๊ฒฝ์ฐ, ํ๋จ๋ถ์ ์์นํ๋ ์ ๋(10b)์ ์ด์ก์๋(V)๋ฅผ ๋น ๋ฅด๊ฒ ํ๊ฑฐ๋, ๋
ธ์ฆ๋ธ๋ก(11)์ ํ ์ถ์์ ๊ฐ์์ํค๊ณ , ์ ์ ๋ฐ์์ฅ์น(14a, 14b, 14c)์ ์ ์์ ์ธ๊ธฐ๋ฅผ ์กฐ์ ํ์ฌ ๋จ์๋ฉด์ ๋น์ ๋๋
ธ ์ฌ์ ์ ํ ์ถ๋์ ๊ฐ์์์ผ ์ ์ธต ๋์ ์ค์ด๊ฒ ํจ์ผ๋ก์ ํต๊ธฐ๋๋ฅผ ํฌ๊ฒ ํ์ฑํ๋ค.When the air permeability of the nanomembrane discharged through the
์๊ธฐํ ๋ฐ์ ๊ฐ์ด, ์๊ธฐ ํํฐ์ ํต๊ธฐ๋๋ฅผ ๊ณ์ธกํ ํ ํต๊ธฐ๋์ ๋ฐ๋ผ๊ฐ ์ ๋(10a, 10b, 10c)์ ์ด์ก์๋ ๋ฐ ๋
ธ์ฆ๋ธ๋ก(11)์ ์ ์ดํจ์ผ๋ก์จ ๊ท ์ผํ ํต๊ธฐ๋๋ฅผ ๊ฐ๋ ํํฐ์ ์ ์กฐ๊ฐ ๊ฐ๋ฅํ๋ค.As described above, by measuring the air permeability of the filter, it is possible to manufacture a filter having a uniform air permeability by controlling the feeding speed and the
์ฌ๊ธฐ์, ์๊ธฐ ํํฐ์ ํต๊ธฐ๋ ํธ์ฐจ๋(P)์ด ์์ ์ ๊ฐ ๋ฏธ๋ง์ธ ๊ฒฝ์ฐ์๋ ์ด์ก์๋(V)๋ฅผ ์ด๊ธฐ ๊ฐ์ผ๋ก๋ถํฐ ๋ณํ์ํค์ง ์๊ณ , ์๊ธฐ ํธ์ฐจ๋(P)์ด ์์ ๊ฐ ์ด์์ธ ๊ฒฝ์ฐ์๋ ์ด์ก์๋(V)๋ฅผ ์ด๊ธฐ ๊ฐ์ผ๋ก๋ถํฐ ๋ณํ์ํค๋๋ก ์ ์ดํ๋ ๊ฒ๋ ๊ฐ๋ฅํ๊ธฐ ๋๋ฌธ์, ์ด์ก์๋(V) ์ ์ด์ฅ์น์ ์ํ ์ด์ก์๋(V)์ ์ ์ด๋ฅผ ๋จ์ํํ๋ ๊ฒ์ด ๊ฐ๋ฅํด์ง๋ค.Here, if the air permeability of the filter is less than the predetermined value, the feed rate V is not changed from the initial value, and if the deviation P is greater than or equal to the predetermined value, the feed rate V is initialized. Since it is also possible to control to change from a value, it becomes possible to simplify control of the feed rate V by the feed rate V control apparatus.
๋ํ, ์ด์ก์๋(V)์ ์ ์ด ์ธ์๋ ๋
ธ์ฆ๋ธ๋ก(11)์ ํ ์ถ์ ๋ฐ ์ ์์ ์ธ๊ธฐ ์กฐ์ ์ด ๊ฐ๋ฅํ์ฌ ํต๊ธฐ๋ ํธ์ฐจ๋(P)์ด ์์ ์ ๊ฐ ๋ฏธ๋ง์ธ ๊ฒฝ์ฐ์๋ ๋
ธ์ฆ๋ธ๋ก(11)์ ํ ์ถ์๊ณผ ์ ์์ ์ธ๊ธฐ๋ฅผ ์ด๊ธฐ ๊ฐ์ผ๋ก๋ถํฐ ๋ณํ์ํค์ง ์๊ณ , ์๊ธฐ ํธ์ฐจ๋(P)์ด ์์ ์๊ฐ ์ด์์ธ ๊ฒฝ์ฐ์๋ ๋
ธ์ฆ๋ธ๋ก(11)์ ํ ์ถ์๊ณผ ์ ์์ ์ธ๊ธฐ๋ฅผ ์ด๊ธฐ ๊ฐ์ผ๋ก๋ถํฐ ๋ณํ์ํค๋๋ก ์ ์ดํ์ฌ ๋
ธ์ฆ๋ธ๋ก(11)์ ํ ์ถ์๊ณผ ์ ์์ ์ธ๊ธฐ์ ์ ์ด๋ฅผ ๋จ์ํํ ์ ์ ๋ค.In addition, the discharge amount and the intensity of the voltage of the
์ฌ๊ธฐ์, ์๊ธฐ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์๋ ์ฃผ ์ ์ด์ฅ์น(7)๊ฐ ๊ตฌ๋น๋๋, ์๊ธฐ ์ฃผ ์ ์ด์ฅ์น(7)๋ ๋
ธ์ฆ๋ธ๋ก(11)๊ณผ ์ ์ ๋ฐ์์ฅ์น(14a, 14b, 14c)์ ๋๊ป ์ธก์ ์ฅ์น(70)์ ์ฅ์ฒ์ํธ ์ด์ก์๋ ์กฐ์ ์ฅ์น(30) ๋ฐ ํต๊ธฐ๋ ๊ณ์ธก์ฅ์น(80)๋ฅผ ์ ์ดํ๋ค.Here, the
๋ณธ ๋ฐ๋ช
์์๋ ์ฅ์ฒ์ํธ(15)๋ก ์
๋ฃฐ๋ก์ค์ค, ์ด์ฑ๋ถ๊ณ, ํด๋ฆฌํ
๋ ํํ๋ ์ดํธ๋ก๋ถํฐ ์ ํ๋๋ ๊ธฐ์ฌ๋ฅผ ์ฌ์ฉํ๋ค.In the present invention, the
๋ณธ ๋ฐ๋ช ์ ์ฌ์ฉ๋๋ ์ ๋ฃฐ๋ก์ค์ค ๊ธฐ์ฌ๋ ๊ตฌ์ฑ๋น๊ฐ 100% ์ ๋ฃฐ๋ก์ค์ค๋ก ์ด๋ฃจ์ด์ง ๊ฒ์ ์ฌ์ฉํ๋ ๊ฒ์ด ๋ฐ๋์งํ๋, ์ด ์ง๋ ๋๋น ์ ๋ฃฐ๋ก์ค์ค์ ํด๋ฆฌ์ํธ๋ ํ ๋ ํํ๋ ์ดํธ(PET)๊ฐ 70~90 : 10~30์ ์ง๋% ๋น์จ๋ก ๊ตฌ์ฑ๋์ด ์๋ ์ ๋ฃฐ๋ก์ค์ค ๊ธฐ์ฌ๋ฅผ ์ฌ์ฉํ๋ ๊ฒ๋ ๊ฐ๋ฅํ๋ฉฐ, ์ ๋ฃฐ๋ก์ค์ค ๊ธฐ์ฌ๊ฐ ๋ฐฉ์ผ ์ฝํ ๋์ด ์๋ ๊ฒ์ ์ฌ์ฉํ๋ ๊ฒ๋ ๊ฐ๋ฅํ๋ค.Cellulose base material used in the present invention is preferably composed of 100% cellulose composition ratio, cellulose and polyethylene terephthalate (PET) relative to the total mass of cellulose consisting of 70 ~ 90: 10 ~ 30 mass% ratio It is also possible to use a base material, and to use the thing by which the cellulose base material was flame-resistant coated.
์๊ธฐ ์ด์ฑ๋ถ ๊ธฐ์ฌ๋ ์์ค-์ฝ์ดํ(Sheath-Core), ์ฌ์ด๋ ๋ฐ์ด ์ฌ์ด๋(Side by side) ๋ฐ ์จ ํ์ (C-type)์ค์์ ์ ํ๋ ์ ์๋ค.The bicomponent substrate may be selected from a sheath-core, a side by side, and a C-type.
ํํธ, ์๊ธฐ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ๊ฐ ์ ๋(10a, 10b, 10c)์ ํตํ์ฌ ์ ๊ธฐ๋ฐฉ์ฌ๋ ๋๋
ธ๋ฉค๋ธ๋ ์ธ์ ๋ผ๋ฏธ๋ค์ดํ
ํ๊ธฐ ์ํ ๋ผ๋ฏธ๋ค์ดํ
์ฅ์น(90)๊ฐ ์๊ธฐ ๊ฐ ์ ๋(10a, 10b, 10c)์ค ํ๋จ์ ์์นํ๋ ์ ๋(10b)์ ํ๋ฐฉ์ ๊ตฌ๋น๋๊ณ , ์๊ธฐ ๋ผ๋ฏธ๋ค์ดํ
์ฅ์น(90)์ ์ ํด ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)๋ฅผ ํตํ์ฌ ์ ๊ธฐ๋ฐฉ์ฌ๋ ํํฐ์ ํ๊ณต์ ์ ์ํํ๋ค.On the other hand, the
ํํธ, ๋ณธ ๋ฐ๋ช ์ ๋๋ ธ์ฌ์ ์ธต ์์ ์ ์ฐฉ์ ์ธต์ ํฌํจํ ์ ์๋ค.On the other hand, the present invention may include an adhesive layer on the nanofiber layer.
์ดํ, ์ ์ฐฉ์ ์ธต์ ํฌํจํ๋ ํํฐ๋ฅผ ์ ์กฐํ๊ธฐ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์๋ํด ๋ 17 ๋ด์ง ๋ 21์ ์ฐธ์กฐํ์ฌ ์ค๋ช ํ๋ค.Hereinafter, an electrospinning apparatus for manufacturing a filter including an adhesive layer will be described with reference to FIGS. 17 to 21.
๋ 17์ ์ ์ฐฉ์ ์ธต์ ํฌํจํ๋ ํํฐ๋ฅผ ์ ์กฐํ๊ธฐ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น๋ฅผ ๊ฐ๋ต์ ์ผ๋ก ๋ํ๋ด๋ ์ธก๋ฉด๋์ด๊ณ , ๋ 18์ ๋ณธ ๋ฐ๋ช ์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์) ์ ๋ ๋ด์ ์ค์น๋๋ ๋ ธ์ฆ๋ธ๋ก์ ๊ฐ๋ต์ ์ผ๋ก ๋ํ๋ด๋ ์ฌ์๋์ด๋ฉฐ, ๋ 19๋ ๋ณธ ๋ฐ๋ช ์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์) ์ ๋ ๋ด์ ์ค์น๋๋ ๋ ธ์ฆ๋ธ๋ก์ ๊ฐ๋ต์ ์ผ๋ก ๋ํ๋ด๋ ํ๋ฉด๋์ด๊ณ , ๋ 20 ๋ด์ง ๋ 21์ ๋ณธ ๋ฐ๋ช ์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ๊ฐ ์ ๋ ๋ด์ ์ค์น๋๋ ๋ ธ์ฆ๋ธ๋ก์ ํตํ์ฌ ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์) ๋ฐ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ด ์์ฐจ์ ๋ถ์ฌ๋๋ ๋์๊ณผ์ ์ ๊ฐ๋ต์ ์ผ๋ก ๋ํ๋ด๋ ํ๋ฉด๋์ด๋ค.FIG. 17 is a side view schematically showing an electrospinning apparatus for manufacturing a filter including an adhesive layer, and FIG. 18 schematically shows a nozzle block installed in an adhesive (low melting point polymer) unit of an electrospinning apparatus according to the present invention. 19 is a plan view schematically showing a nozzle block installed in an adhesive (low melting point polymer) unit of the electrospinning apparatus according to the present invention, and FIGS. 20 to 21 are shown in each unit of the electrospinning apparatus according to the present invention. A plan view schematically illustrating an operation process of sequentially spraying an adhesive (low melting point polymer) and a polymer spinning solution through a nozzle block to be installed.
๋๋ฉด์์ ๋์ํ๊ณ ์๋ ๋ฐ์ ๊ฐ์ด, ๋ณธ ๋ฐ๋ช
์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)๋ ์ํฅ์ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น๋ก ์ด๋ฃจ์ด์ง๋, ์ ์ด๋ ํ๋ ์ด์์ ์ ๋(10a, 10b, 10c, 10d, 10e)์ด ์ผ์ ๊ฐ๊ฒฉ ์ด๊ฒฉ๋์ด ์์ฐจ์ ์ผ๋ก ๊ตฌ๋น๋๊ณ , ๊ฐ ์ ๋(10a, 10b, 10c, 10d, 10e)์ ํตํ์ฌ ์๋ฐฉํฅ์ผ๋ก ๋์ผํ ์ฌ์ง์ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก ๋๋ ๊ธฐํ ์ฌ์ง์ ์ฉ์ก์ ๊ฐ๋ณ์ ์ผ๋ก ์ ๊ธฐ๋ฐฉ์ฌํ๊ฑฐ๋, ์์ดํ ์ฌ์ง์ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํํฐ๋ฅผ ์ ์กฐํ๋ค.As shown in the figure, the
๋ณธ ๋ฐ๋ช
์ ์ผ ์ค์์์์๋ ์๊ธฐ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)๊ฐ ์ํฅ์ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น๋ก์ด๋ฃจ์ด์ ธ ์์ผ๋, ํํฅ์ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(๋ฏธ๋์)๋ก ์ด๋ฃจ์ด์ง๋ ๊ฒ๋ ๊ฐ๋ฅํ๋ค.In one embodiment of the present invention, the
๋ํ, ๋ณธ ๋ฐ๋ช
์ ์ผ ์ค์์์์๋ ์๊ธฐ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ์ ๋(10a, 10b, 10c, 10d, 10e)์ด 5๊ฐ๋ก ๊ตฌ๋น๋์ด ์์ผ๋, ์๊ธฐ ์ ๋(10a, 10b, 10c, 10d, 10e)์ ๊ฐฏ์๋ 2๊ฐ ์ด์์ผ๋ก ๊ตฌ๋น๋๋ ๊ฒ์ด ๋ฐ๋์งํ๋ฉฐ, ์ด์ ํ์ ํ์ง ์๋ํ๋ค.In addition, in one embodiment of the present invention, five units (10a, 10b, 10c, 10d, 10e) of the
์ฌ๊ธฐ์, ์๊ธฐ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ๊ฐ ์ ๋(10a, 10b, 10c, 10d, 10e)์ ๊ทธ ๋ด๋ถ์์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์) ๋๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ด ์ถฉ์ง๋๋ ์ฉ์ก ์ฃผํฑํฌ(8)์ ์๊ธฐ๊ฐ ์ฉ์ก ์ฃผํฑํฌ(8) ๋ด์ ์ถฉ์ง๋ ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์) ๋๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ์ ๋์ผ๋ก ๊ณต๊ธํ๊ธฐ ์ํ ๊ณ๋ํํ(๋ฏธ๋์)์ ์๊ธฐ ๊ฐ ์ฉ์ก ์ฃผํฑํฌ(8) ๋ด์ ์ถฉ์ง๋ ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์) ๋๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ๋ถ์ฌํ๋, ํ ํํ๋ก ์ด๋ฃจ์ด์ง๋ ๋
ธ์ฆ(12)์ด ๋ค์๊ฐ ๋ฐฐ์ด์ค์น๋๋ ๋
ธ์ฆ๋ธ๋ก(11)๊ณผ ์๊ธฐ ๋
ธ์ฆ(12)์์ ๋ถ์ฌ๋๋ ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์) ๋๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ์ง์ ํ๊ธฐ ์ํ์ฌ ๋
ธ์ฆ(12)์์ ์ผ์ ๊ฐ๊ฒฉ ์ด๊ฒฉ๋๋ ์ปฌ๋ ํฐ(13) ๋ฐ ์๊ธฐ ์ปฌ๋ ํฐ(13)์ ์ ์์ ๋ฐ์์ํค๋ ์ ์ ๋ฐ์์ฅ์น(14a, 14b, 14c, 14d, 14e)๋ฅผ ํฌํจํ๋ ๊ตฌ์ฑ์ผ๋ก ์ด๋ฃจ์ด์ง๋ค.Here, each unit (10a, 10b, 10c, 10d, 10e) of the
์๊ธฐํ ๋ฐ์ ๊ฐ์ ๊ตฌ์กฐ์ ์ํ์ฌ ๋ณธ ๋ฐ๋ช
์ ์ํ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)๋ ๊ฐ ์ฉ์ก์ฃผํฑํฌ(8) ๋ด์ ์ถฉ์ง๋๋ ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์) ๋๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ด ๊ณ๋ํํ๋ฅผ ํตํ์ฌ ๋
ธ์ฆ๋ธ๋ก(11)์ ์ฐ์์ ์ผ๋ก ์ ๋ ๊ณต๊ธ๋๊ณ , ์๊ธฐ ๋
ธ์ฆ๋ธ๋ก(11)์ ๊ณต๊ธ๋๋ ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์) ๋๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ๋ค์๊ฐ์ ๋
ธ์ฆ(12)์ ํตํ์ฌ ๋์ ์ ์์ด ๊ฑธ๋ ค ์๋ ์ปฌ๋ ํฐ(13) ์์ ๋ถ์ฌ ๋ฐ ์ง์๋๋ฉฐ, ์๊ธฐ ์ปฌ๋ ํฐ(13) ์์ ๋ ๋
ธ์ฌ์ ๋ฐ ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์)๊ฐ ์ ์ธตํ์ฑ๋์ด ํํฐ๋ก ์ ์กฐ๋๋ค.In the
์ด๋ฅผ ์ํ์ฌ ์๊ธฐ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ๊ฐ ์ ๋(10a, 10b, 10c, 10d, 10e)์ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10a, 10c, 10e)๊ณผ ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์)(10b, 10d)์ผ๋ก ์ด๋ฃจ์ด์ง๋, ์ ๋จ์ ์์นํ๋ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10a, 10c, 10e) ๋ด์ ๋
ธ์ฆ๋ธ๋ก(11a)์์๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ด ๋ถ์ฌ๋๊ณ , ๊ทธ ํ๋จ์ ์์นํ๋ ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์) ์ ๋(10b, 10d) ๋ด์ ๋
ธ์ฆ๋ธ๋ก(11b)์์๋ ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์)๊ฐ ์ ๊ธฐ๋ฐฉ์ฌ๋๋ ๋ฑ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10a, 10c, 10e) ๊ณผ ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์) ์ ๋(10b, 10d)์ด ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ๊ต๋๋ก ๊ฐ๊ฐ ๊ตฌ๋น๋์ด ์ปฌ๋ ํฐ(13)์ ๋ฐฉ์ฌ์ฉ์ก๊ณผ ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์)๊ฐ ๊ต๋๋ก ๋ถ์ฌ๋๋ค.To this end, each unit (10a, 10b, 10c, 10d, 10e) of the
๊ทธ๋ฆฌ๊ณ , ์๊ธฐ ๊ฐ ์ ๋(10a, 10b, 10c, 10d, 10e) ๋ด์ ์ค์น๋๋ ๋
ธ์ฆ๋ธ๋ก(11) ์ค๋ฐฉ์ฌ์ฉ์ก ์ ๋(10a, 10c, 10e) ๋ด์ ๋
ธ์ฆ๋ธ๋ก(11a)์ ๋ฐฉ์ฌ์ฉ์ก์ด ์ถฉ์ง๋ ์ฉ์ก ์ฃผํฑํฌ(8)์ ์ฐ๊ฒฐ๋๊ณ , ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์) ์ ๋(10b, 10d) ๋ด์ ๋
ธ์ฆ๋ธ๋ก(11b)์ ์ ์ฐฉ ์ (์ ์ต์ ๊ณ ๋ถ์)๊ฐ ์ถฉ์ง๋ ์ฉ์ก ์ฃผํฑํฌ(8)์ ์ฐ๊ฒฐ๋๋ค.In addition, the
๋ณธ ๋ฐ๋ช
์ ์ผ ์ค์์์์๋ ์๊ธฐ ๊ฐ ์ ๋(10a, 10b, 10c, 10d, 10e) ๋ด์ ์ค์น๋๋ ๊ฐ ๋
ธ์ฆ๋ธ๋ก(11)์ด ๊ทธ์ ๋์๋๋ ๊ฐฏ์์ ์ฉ์ก ์ฃผํฑํฌ(8)์ ๊ฐ๋ณ์ ์ผ๋ก ์ฐ๊ฒฐ๋์ด ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์) ๋๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ด ๊ณต๊ธ๋๋ ๊ตฌ์ฑ์ผ๋ก ์ด๋ฃจ์ด์ ธ ์์ผ๋, ์๊ธฐ ๊ฐ ์ ๋(10a, 10b, 10c, 10d, 10e) ์ค ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10b, 10d, 10e)์ด ํ๋์ ์ฉ์ก ์ฃผํฑํฌ(8)์ ์ฐ๊ฒฐ๋์ด ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ๊ณต๊ธ๋ฐ๊ณ , ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์) ์ ๋(10a, 10c) ๋ํ ํ๋์ ์ฉ์ก ์ฃผํฑํฌ(8)์ ์ฐ๊ฒฐ๋์ด ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์)๋ฅผ ๊ณต ๊ธ๋ฐ๋ ๊ตฌ์ฑ์ผ๋ก ์ด๋ฃจ์ด์ง๋ ๊ฒ๋ ๊ฐ๋ฅํ๋ค.In an embodiment of the present invention, each
์ฌ๊ธฐ์, ์๊ธฐ ๊ฐ ์ ๋(10a, 10b, 10c, 10d, 10e) ์ค ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์) ์ ๋(10b, 10d, 10e) ๋ด์ ์ค์น๋๋ ๋
ธ์ฆ๋ธ๋ก(11a)์ ํน์ ์์ญ์ ๋ถ๋ถ ํํ๋ก ๋
ธ์ฆ(12)์ด๋ฐฐ์ด์ค์น๋๊ณ , ์๊ธฐ ๋
ธ์ฆ๋ธ๋ก(11a)์ ํน์ ์์ญ์ ๋ถ๋ถ ํํ๋ก ์ค์น๋๋ ๋
ธ์ฆ(12) ์ ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์)๊ฐ ์ถฉ์ง๋๋ ์ฉ์ก ์ฃผํฑํฌ(8)์ ์ฐ๊ฒฐ๋์ด ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์)๋ฅผ ๊ณต๊ธ๋ฐ๊ณ , ๊ณต๊ธ๋ฐ์ ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์)๋ฅผ ์ 1๋๋
ธ์ฌ์ ์ธต ์์ ๋ถ์ฌ ๋๋ค.Here, the
์๊ธฐํ ๋ฐ์ ๊ฐ์ ๊ตฌ์กฐ์ ์ํ์ฌ ์๊ธฐ ๋
ธ์ฆ๋ธ๋ก(11a)์ ํน์ ์์ญ์ ๋ถ๋ถ ํํ๋ก ๋ฐฐ์ด์ค์น๋๋ ๋
ธ์ฆ(12)์์ ์ 1๋๋
ธ์ฌ์ ์ธต ๋ฐ ์ 2๋๋
ธ์ฌ์ ์ธต์ ํน์ ์์ญ ๋ฐ ํน์ ๋ถ๋ถ์ ์์ญ ๋ฐ ๋ถ๋ถ ํํ๋ก ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์)๊ฐ ๋ถ์ฌ๋๋ค.In the
๋ณธ ๋ฐ๋ช
์ ์ผ ์ค์์์์๋ ์๊ธฐ ๋
ธ์ฆ๋ธ๋ก(11a)์ ํน์ ์์ญ์ ๋ถ๋ถํํ๋ก๋
ธ์ฆ(12)์ด ๋ฐฐ์ด์ค์น๋์ด ์์ผ๋, ์๊ธฐ ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์) ์ ๋(10b, 10d)์ด๋ฐฉ์ฌ์ฉ์ก ์ ๋(10a, 10c, 10e)๊ณผ ๋์ผํ๊ฒ ์๊ธฐ ๋
ธ์ฆ๋ธ๋ก(11a) ์ ์ฒด์ ๋
ธ์ฆ(12)์ด ๋ค์๊ฐ ๊ธธ์ด๋ฐฉํฅ์ผ๋ก ๋ฐฐ์ด์ค์น๋๋ ๋
ธ์ฆ๊ด์ฒด(40)๊ฐ ๊ตฌ๋น๋๊ณ , ์๊ธฐ ๊ฐ ๋
ธ์ฆ๊ด์ฒด(40)๋ ๊ณต๊ธ๊ด(๋ฏธ๋์) ๋ฐ ๋ฐธ๋ธ(๋ฏธ๋์)์ ์ํด ๊ฐ๋ณ์ ์ผ๋ก ๊ฐํ๋๋๋ก ์ด๋ฃจ์ด์ง๊ณ , ์๊ธฐ ๊ฐ ๋
ธ์ฆ(12)์ ๊ณต๊ธ๊ด(๋ฏธ๋์)์ด ๋ค์๊ฐ๋ก ๋ถ๊ธฐ๋๋, ์๊ธฐ ๊ฐ ๊ณต๊ธ๊ด์ ๋ฐธ๋ธ(๋ฏธ๋์)์ ์ํด ๊ฐ๋ณ์ ์ผ๋ก ๊ฐ๊ฐ ๊ฐํ๋๋๋ก ์ด๋ฃจ์ด์ง๋ฉฐ, ์๊ธฐ ๊ฐ ๋ฐธ๋ธ๋ฅผ ์กฐ์ ํ์ฌ ํน์ ์์ญ์ ๋ถ๋ถ ํํ๋ก ๊ตฌ๋น๋๋ ๋
ธ์ฆ(12)์์๋ง ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์)๋ฅผ ๋ถ์ฌํ์ฌ ์ 1๋๋
ธ์ฌ์ ์ธต ๋ฐ ์ 2๋๋
ธ์ฌ์ ์ธต์ ํน์ ์์ญ ๋ฐ ํน์ ๋ถ๋ถ์ ์์ญ ๋ฐ ๋ถ๋ถ ํํ๋ก ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์)๋ฅผ ๋ถ์ฌํ๋๋ก ์ด๋ฃจ์ด์ง๋ ๊ฒ๋ ๊ฐ๋ฅํ๋ค.In one embodiment of the present invention, although the
์ด๋์๋, ์๊ธฐ ๋
ธ์ฆ๋ธ๋ก(11a)์ ๋ฐฐ์ด์ค์น๋๋ ๊ฐ ๋
ธ์ฆ๊ด์ฒด(40)๋ ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์)๊ฐ ์ถฉ์ง๋๋ ์ฉ์ก ์ฃผํฑํฌ(8)์ ๊ณต๊ธ๊ด ๋ฐ ๋ฐธ๋ธ๋ฅผ ํตํ์ฌ ๊ฐ๊ฐ ์ฐ๊ฒฐ๋๊ณ , ์๊ธฐ ๊ฐ ๋
ธ์ฆ๊ด์ฒด(40)์ ๊ตฌ๋น๋๋ ๋ค์๊ฐ์ ๋
ธ์ฆ(12)์ ๋
ธ์ฆ๊ด์ฒด(40)์ ์ฐ๊ฒฐ๋๋, ๋ค์๊ฐ๋ก ๋ถ๊ธฐ๋๋ ๊ฐ ๊ณต๊ธ๊ด์ ๊ฐ๊ฐ ์ฐ์ค๋์ด ๊ฐ ๋ฐธ๋ธ์ ์ํด ์ ์ด๋์ด ํน์ ๋
ธ์ฆ๋ก๋ง ์์ญ ๋ฐ ๋ถ๋ถ ํํ๋ก ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์)๋ฅผ ๋ถ์ฌํ๋ ๊ตฌ์กฐ๋ก ์ด๋ฃจ์ด์ง ๋ค.At this time, each nozzle pipe (40) arranged in the nozzle block (11a) is connected to the solution main tank (8) filled with an adhesive (low melting point polymer) through a supply pipe and a valve, respectively, each nozzle pipe ( A plurality of
์ด๋ ๊ฒ ์๊ธฐ ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์) ์ ๋(10b, 10d)๊ฐ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10a, 10c, 10e)๊ณผ ๋์ผํ ๊ตฌ์กฐ๋ก ์ด๋ฃจ์ด์ง ๊ฒฝ์ฐ, ์๊ธฐ ๋ ธ์ฆ๋ธ๋ก(11a)์ ๋ ธ์ฆ๊ด์ฒด(40) ๋ฐ ์๊ธฐ๋ ธ์ฆ๊ด์ฒด(40)์ ๊ตฌ๋น๋๋ ๋ ธ์ฆ(12)์ด ๊ฐ๊ธฐ ๊ฐ๋ณ์ ์ผ๋ก ์ ์ด๋จ์ผ๋ก์จ ์ 1๋๋ ธ์ฌ์ ์ธต์์ ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์)์ ๋ถ์ฌ ์์น, ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์)์ ๋ถ์ฌ์์ญ์ ํํ ๋ฐ ํ์ ๋ฑ ์กฐ์ ๋ฐ ์ ์ด๊ฐ ๊ฐ๋ฅํจ๊ณผ ๋์์ ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์)์ ๊ณ ๋ถ์๋ฐฉ์ฌ์ฉ์ก์ ๋ถ์ฌ ์์ ๋ฑ์ ๋ค์ํ ์กฐ์ ๋ฐ ์ ์ด๊ฐ ๊ฐ๋ฅํ๋ค.When the adhesive (low melting point polymer) unit (10b, 10d) is made of the same structure as the spinning solution unit (10a, 10c, 10e), the nozzle tube (40) and the nozzle tube (40) of the nozzle block (11a) Nozzle (12) provided in each of the) is individually controlled to control and control the injection position of the adhesive (low melting point polymer) on the first nanofiber layer, the shape and shape of the spraying area of the adhesive (low melting point polymer), etc. At the same time, various adjustments and controls such as spraying sequence of adhesive (low melting point polymer) and polymer spinning solution are possible.
์๊ธฐํ ๋ฐ์ ๊ฐ์ด, ์๊ธฐ ์ 1๋๋ ธ์ฌ์ ์ธต ์ ๋ฐ ์ 2๋๋ ธ์ฌ์ ์ธต ์์ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌ ์ ์ 1๋๋ ธ์ฌ์ ์ธต ์ ๋ฐ ์ 2๋๋ ธ์ฌ์ ์ธต ์์ ํน์ ์์ญ ๋ฐ ๋ถ๋ถ์ ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์)๋ฅผ ๋จผ์ ๋ถ์ฌํจ์ผ๋ก์จ ์ 1๋๋ ธ์ฌ์ ์ธต๊ณผ ์๊ธฐ ์ 1๋๋ ธ์ฌ์ ์ธต ์์ ์ ๊ธฐ๋ฐฉ์ฌ๋์ด ์ ์ธตํ์ฑ๋๋ ์ 2๋๋ ธ์ฌ์ ์ธต ๋ฐ ์ 2๋๋ ธ์ฌ์ ์ธต ์์ ์ ๊ธฐ๋ฐฉ์ฌ๋์ ์ ์ธตํ์ฑ๋๋ ์ 3๋๋ ธ ์ฌ์ ์ธต์ ๋ฐ์๋๋ ํ๋ฆฌํ์์ ๋ฐฉ์งํ๋ฉฐ, ์ 1๋๋ ธ์ฌ์ ์ธต ๋ฐ ์ 2๋๋ ธ์ฌ์ ์ธต์ ํน์ ์์ญ ๋ฐ ๋ถ๋ถ์๋ง ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์)๊ฐ ๋ถ์ฌ๋จ์ผ๋ก์จ ๋ถ์ฌ๋ ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์)๊ฐ ์ ๊ธฐ๋ฐฉ์ฌ๋๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ๊ฐ์ญ์ ์ต์ํํ๊ณ , ์ด๋ก ์ธํด ์ ์กฐ๋ ํํฐ์ ์ฑ๋ฅ ๋ฐ ํ์ง์ ํฅ์์ํฌ ์ ์๋ค.As described above, during the electrospinning of the polymer spinning solution on the first nanofibrous layer and the second nanofiber layer, an adhesive (low melting point polymer) is first sprayed onto a specific region and part on the first nanofibrous layer and the second nanofibrous layer. Thereby preventing the detachment phenomenon occurring in the second nanofibrous layer which is electrospun onto the first nanofiber layer and the first nanofibrous layer, and the third nanofibrous layer which is electrospun onto the second nanofiber layer and formed to be laminated. By spraying the adhesive (low melting point polymer) only to specific regions and portions of the 1 nanofibrous layer and the second nanofiber layer, the injected adhesive (low melting point polymer) minimizes interference of the polymer spinning solution electrospun, thereby It can improve performance and quality.
๋ณธ ๋ฐ๋ช
์ ์ผ ์ค์์์์๋ ์๊ธฐ ๋
ธ์ฆ๋ธ๋ก(11a)์ ๊ฐ ๊ฐ์ฅ์๋ฆฌ ๋ฐ ์ค์ฌ๋ถ์ํน์ ์์ญ์ ๋ถ๋ถ ํํ๋ก ๋
ธ์ฆ(12)์ด ๋ค์๊ฐ ๋ฐฐ์ด์ค์น๋์ด ์์ผ๋, ์๊ธฐ ๋
ธ์ฆ๋ธ๋ก(11a)์ ๋ฐฐ์ด์ค์น๋๋ ๋
ธ์ฆ(12)์ ์์ญ, ํํ ๋ฐ ์์น๋ ์ด์ ํ์ ํ์ง ์๋ํ๋ค.In one embodiment of the present invention, although a plurality of
์ฌ๊ธฐ์, ์๊ธฐ ๋
ธ์ฆ๋ธ๋ก(11a)์ ํน์ ์์ญ์ ๋ถ๋ถ ํํ๋ก ๋ฐฐ์ด์ค์น๋๋ ๋ค์๊ฐ์ ๋
ธ์ฆ(12)๋ค์ ๊ณต๊ธ๊ด์ ๋ฐธ๋ธ๊ฐ ๊ฐ๊ฐ ๊ฐ๋ณ์ ์ผ๋ก ๊ตฌ๋น๋๊ณ , ์๊ธฐ ๋ฐธ๋ธ์ ์ํดํน์ ์์ญ์ ๋ถ๋ถ ํํ๋ก ์ค์น๋๋ ๋
ธ์ฆ(12)์ด ๊ฐ๋ณ์ ์ผ๋ก ์ ์ด๋จ์ผ๋ก์จ ๋
ธ์ฆ์ด ๋๋ค๋ฅธ ํํ ๋ฐ ํ์์ ํ์ฑํ๋ฉด์ ๊ธฐ์ฌ(15)์ ํน์ ์์ญ ๋ฐ ๋ถ๋ถ ํํ๋ก ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์)๋ฅผ ๋ถ์ฌํ๋๋ก ์ด๋ฃจ์ด์ง๋ ๊ฒ๋ ๊ฐ๋ฅํ๋ค.Here, the valve is provided in each of the supply pipe of the plurality of
์ฌ๊ธฐ์, ์๊ธฐ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ๊ฐ ์ ๋(10a, 10b, 10c, 10d, 10e) ์ค ์ต์ ๋จ์์์นํ๋ ์ ๋(10a)์ ์ ๋ฐฉ์๋ ์ ๋(10a) ๋ด๋ก ๊ณต๊ธ๋์ด ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์)๋ฐ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌ์ ์ํด ๋๋
ธ์ฌ์ ๊ฐ ๊ต๋๋ก ๋ถ์ฌ๋๋ ๊ธฐ์ฌ(15)๋ฅผ ๊ณต๊ธํ๊ธฐ ์ํ ๊ณต๊ธ๋กค๋ฌ(3)๊ฐ ๊ตฌ๋น๋๊ณ , ๊ฐ ์ ๋(10a, 10b, 10c, 10d, 10e) ์ค ํ๋จ์ ์์นํ๋ ์ ๋(10e)์ ํ๋ฐฉ์๋ ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์) ๋ฐ ๋๋
ธ์ฌ์ ๊ฐ ์ ์ธตํ์ฑ๋๋ ๊ธฐ์ฌ(15)๋ฅผ ๊ถ์ทจํ๊ธฐ ์ํ ๊ถ์ทจ๋กค๋ฌ(5)๊ฐ ๊ตฌ๋น๋๋ค.Here, the front of the unit (10a) located at the top of each unit (10a, 10b, 10c, 10d, 10e) of the
๋ํ, ์๊ธฐ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ๊ฐ ์ ๋(10a, 10b, 10c, 10d, 10e) ๋ด์๋ ์๊ธฐ ๊ณต๊ธ๋กค๋ฌ(3)๋ฅผ ํตํ์ฌ ์ธ์
๋ฐ ๊ณต๊ธ๋๋ ๊ธฐ์ฌ(15)๋ฅผ ๊ถ์ทจ๋กค๋ฌ(5)์ธก์ผ๋ก ์ด์ก์ํด๊ณผ๋์์ ๊ธฐ์ฌ(15)์ ์ด์ก์๋๋ฅผ ์กฐ์ ํ๊ธฐ ์ํ ๋ณด์กฐ ์ด์ก์ฅ์น(16)๋ฅผ ๋ ํฌํจํ์ฌ ๊ตฌ ์ฑ๋๋ค.In addition, in each
๊ทธ๋ฆฌ๊ณ , ์๊ธฐ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ์ฃผ ์ ์ด์ฅ์น(7)๊ฐ ๊ตฌ๋น๋๋, ์๊ธฐ ์ฃผ ์ ์ด์ฅ์น๋ ๊ฐ ์ ๋(10a, 10b, 10c, 10d, 10e) ๋ด์ ์ค์น๋๋ ๋
ธ์ฆ๋ธ๋ก(11), ๋ณด์กฐ ์ด์ก์ฅ์น(16) ๋ฐ ์ ์ ๋ฐ์์ฅ์น(14a, 14b, 14c, 14d, 14e)๋ฅผ ์ ์ดํจ๊ณผ ๋์์ ํ์ ํ๋ ๋๊ป์ธก์ ์ฅ์น(70), ๊ธฐ์ฌ ์ด์ก์๋ ์กฐ์ ์ฅ์น(30) ๋ฐ ํต๊ธฐ๋ ๊ณ์ธก์ฅ์น(80) ๋ฑ์ ์ฐ๊ฒฐ๋์ด ์ด๋ฅผ ์ ์ดํ๋ค.And, the
ํํธ, ์๊ธฐ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ๊ฐ ์ ๋(10a, 10b, 10c, 10d, 10e)์ ํตํ์ฌ ๊ธฐ์ฌ(15) ์์ ์ ๊ธฐ๋ฐฉ์ฌ๋ ๋๋
ธ์ฌ์ ๋ฅผ ๋ผ๋ฏธ๋ค์ดํ
ํ๊ธฐ ์ํ ๋ผ๋ฏธ๋ค์ดํ
์ฅ์น(90)๊ฐ ์๊ธฐ ๊ฐ ์ ๋(10a, 10b, 10c, 10d, 10e) ์ค ์ตํ๋จ์ ์์นํ๋ ์ ๋(10e)์ ํ๋ฐฉ์ ๊ตฌ๋น๋๊ณ , ์๊ธฐ ๋ผ๋ฏธ๋ค์ดํ
์ฅ์น(90)์ ์ํด ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)๋ฅผ ํตํ์ฌ ์ ๊ธฐ๋ฐฉ์ฌ๋ ํํฐ์ ํ๊ณต์ ์ ์ํํ๋ค.Meanwhile, a
์๊ธฐํ ๋ฐ์ ๊ฐ์ด, ์๊ธฐ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ๊ฐ ์ ๋(10a, 10b, 10c, 10d, 10e)์ํต๊ณผํ๋ฉด์ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ด ์ ๊ธฐ๋ฐฉ์ฌ๋์ด ๋๋
ธ์ฌ์ ๊ฐ ์ ์ธตํ์ฑ๋๋ ๊ธฐ์ฌ(15)๋์ดํ์ง ํ๋ฆ์ธ ๊ฒ์ด ๋ฐ๋์งํ๋ฉฐ, ๊ธฐ์ฌ(15) ์์ด ์ปฌ๋ ํฐ(13) ์์ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก ์ ๋ฐฉ์ฌํ๋ ๊ฒ์ด ๋์ฑ ๋ฐ๋์งํ๋ค.As described above, the
์ด๋, ์๊ธฐ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ๊ฐ ์ ๋(10a, 10b, 10c, 10d, 10e)์ ํตํ์ฌ ๋ฐฉ์ฌ๋๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ์ ์ ํ ๋ฐ์ ๋์ผํ๋ค. ๋ํ, ์ ์ฐฉ์ ๋ก ์ฌ์ฉ๋๋ ๊ณ ๋ถ์๋ ํน๋ณํ ์ ํ๋์ง ์์ผ๋, ์ ์ต์ ๊ณ ๋ถ์์ธ ์ ์ต์ ํด๋ฆฌ์ฐ๋ ํ, ์ ์ต์ ํด๋ฆฌ์์คํ
๋ฅด ๋ฐ ์ ์ต์ ํด๋ฆฌ๋น๋๋ฆฌ๋ดํ๋ฃจ์ค๋ผ์ด๋๋ก ์ด๋ฃจ์ด์ง ๊ตฐ์์ ์ ํ๋ 1์ข
์ด์์ธ ๊ฒ ์ด ๋ฐ๋์งํ๋ค.At this time, the polymer spinning solution radiated through each
์ด๋, ๋ณธ ๋ฐ๋ช ์์ ์ฌ์ฉ๋๋ ์ ์ต์ ํด๋ฆฌ๋น๋๋ฆฌ๋ดํ๋ฃจ์ค๋ผ์ด๋(Polyvinylidene fluoride, PVDF)๋ ์ต์ ์ด 80 ๋ด์ง 160โ ์ด๋ค.At this time, the low melting point polyvinylidene fluoride (PVDF) used in the present invention has a melting point of 80 to 160 โ.
PVDF์ ์ต์ ์ ์กฐ์ ํ๋ ๋ฐฉ๋ฒ์ ๋ค์ํ๋ฐ, ์ผ๋ฐ์ ์ผ๋ก PVDF ๊ณต์คํฉ์ฒด ํฉ์ฑ์ ์กฐ์ํ๋ ๋ฐฉ๋ฒ ๋ฐ PVDF ์ค๋ํ๊ท ๋ถ์๋์ ์กฐ์ ํ๋ ๋ฐฉ๋ฒ์ ์ฌ์ฉํ๋ค.There are various ways to control the melting point of PVDF, and generally, a method of manipulating the synthesis of PVDF copolymers and a method of controlling the PVDF weight average molecular weight.
์ ์ต์ PVDF๋ฅผ ์ ์กฐํ๊ธฐ ์ํ ๋ฐฉ๋ฒ ์ค ํ๋๋ก ๊ณต์คํฉ์ฒด์ ํฉ์ฑ์ ์กฐ์ ํ๊ธฐ์ํด ๊ณต๋จ๋์ฒด์ ํจ๋์ ์กฐ์ ํ๋ ๊ฒ์ด ๋ฐ๋์งํ๋ค. ๋ณธ ๋ฐ๋ช ์์๋ ํนํ ์๊ธฐ ํด๋ฆฌ๋ถํ๋น๋๋ฆฌ๋ด(PVDF)๊ณ ์คํฉ์ฒด๋ก์, ๊ณต๋จ๋์ฒด์ ํจ๋์ด 5 ๋ด์ง 50 ์ค๋%์ธ ํด๋ฆฌ๋ถํ๋น๋๋ฆฌ๋ด(PVDF)๊ณ ๊ณต์คํฉ์ฒด๋ฅผ ์ด์ฉํ๋ ๊ฒ์ด ๋ฐ๋์งํ๋ค. ์๊ธฐ ๊ณต๋จ๋์ฒด๋ ํฅ์ฌํ๋ฃจ์ค๋กํ๋กํ๋ (HFP) ๋๋ ํด๋ก๋กํธ๋ฆฌํ๋ฃจ์ค๋ก์ํธ๋ (CTFE) ์ด์ธ์, ํ ํธ๋ผํ๋ฃจ์ค๋ก์ํธ๋ (TFE), ํธ๋ฆฌํ๋ฃจ์ค๋ก์ํธ๋ , ํฅ์ฌํ๋ฃจ์ค๋ก์ด์๋ถํธ๋ , ํผํ๋ฃจ์ค๋ก๋ถํธ ์ํธ๋ , ํผํ๋ฃจ์ค๋ก ํ๋กํ ๋น๋ ์ํ ๋ฅด(PPVE), ํผํ๋ฃจ์ค๋ก ์ํธ ๋น๋ ์ํ ๋ฅด(PEVE), ํผํ๋ฃจ์ค๋ก ๋ฉํธ ๋น๋ ์ํ ๋ฅด(PMVE), ํผํ๋ฃจ์ค๋ก-2,2-๋๋ฉํธ-1,3-๋์ฅ์(PDD) ๋ฐ ํผํ๋ฃจ์ค๋ก-2-๋ฉํธ๋ -4-๋ฉํธ-1,3-๋์ฅ์๋ (PMD) ๋ฑ์ ์ฌ์ฉํ ์ ์์ผ๋ฉฐ, ์ด๋ค ์ค ๋ฐ๋์งํ๊ฒ๋ ํฅ์ฌํ๋ฃจ์ค๋กํ๋กํ๋ (HFP) ๋๋ ํด๋ก๋กํธ๋ฆฌํ๋ฃจ์ค๋ก์ํธ ๋ (CTFE)์ ์ฌ์ฉํ ์ ์์ง๋ง, ์ด๋ฌํ ์ข ๋ฅ๋ก ํ์ ๋๋ ๊ฒ์ ์๋๋ค.As one of the methods for producing low melting point PVDF, it is preferable to adjust the content of the comonomer to control the synthesis of the copolymer. In the present invention, as the polyvinylidene fluoride (PVDF) polymer, it is preferable to use a polyvinylidene fluoride (PVDF) copolymer having a comonomer content of 5 to 50% by weight. The comonomer is tetrafluoroethylene (TFE), trifluoroethylene, hexafluoroisobutylene, perfluorobutyl ethylene, perfluoro, in addition to hexafluoropropylene (HFP) or chlorotrifluoroethylene (CTFE). Low profile vinyl ether (PPVE), perfluoro ethyl vinyl ether (PEVE), perfluoro methyl vinyl ether (PMVE), perfluoro-2,2-dimethyl-1,3-dioxol (PDD) and perfluor Rho-2-methylene-4-methyl-1,3-dioxolane (PMD) and the like may be used, and among these, hexafluoropropylene (HFP) or chlorotrifluoroethylene (CTFE) may be preferably used. However, it is not limited to this kind.
๋ํ, ๊ณ ๋ถ์์ ํน์ฑ์ ์ค๋ํ๊ท ๋ถ์๋์ ์กฐ์ ํ์ฌ ๊ณ ๋ถ์์ ์ต์ ์ ์กฐ์ ํ ์ ์๋๋ฐ, ๋ณธ ๋ฐ๋ช ์ ์์ด์, ์ต์ ์ด 80 ๋ด์ง 160โ์ธ ํด๋ฆฌ๋ถํ๋น๋๋ฆฌ๋ด(PVDF) ๊ณ ์คํฉ์ฒด์ ์ค๋ํ๊ท ๋ถ์๋์ 3,000 ๋ด์ง 30,000 ๋ก ์กฐ์ ํ๋ ๊ฒ์ด ๋ฐ๋์งํ๋ค. ์ค๋ํ๊ท ๋ถ์๋์ด 30,000์ ์ด๊ณผํ๋ฉด ์ต์ ์ด 160โ์ ์ด๊ณผํ๋ฉฐ, 3,000 ๋ฏธ๋ง์ธ ๊ฒฝ ์ฐ์๋ ์ต์ ์ด 80โ ๋ฏธ๋ง์ด ๋๋ ๋ฐ ์ ๊ธฐ๋ฐฉ์ฌ์ ํจ์จ์ด ๋จ์ด์ง๊ฒ ๋๋ค.In addition, the melting point of the polymer can be controlled by adjusting the weight average molecular weight due to the characteristics of the polymer. In the present invention, the weight average molecular weight of the polyvinylidene fluoride (PVDF) polymer having a melting point of 80 to 160 ยฐ C is 3,000 to 30,000. It is desirable to adjust. If the weight average molecular weight exceeds 30,000, the melting point exceeds 160 โ, if less than 3,000 melting point is less than 80 โ bar efficiency of electrospinning is inferior.
๋ํ, ์๊ธฐ ์ ์ต์ ํด๋ฆฌ์์คํ ๋ฅด๋ ํ ๋ ํํ์ฐ, ์ด์ํํ์ฐ ๋ฐ ์ด๋ค์ ํผํฉ๋ฌผ์ ์ฌ์ฉํ๋ ๊ฒ์ด ์ข๋ค. ์ฌ๊ธฐ์ ์ต์ ์ ๋์ฑ ๊ฐํ์ํค๊ธฐ ์ํ์ฌ ๋์ฌ์ฑ๋ถ์ผ๋ก ์ํธ๋ ๊ธ๋ฆฌ์ฝ(ethylene glycol)์ ์ฒจ๊ฐํ๋ ๊ฒ๋ ๋ฌด๋ฐฉํ๋ค.In addition, it is preferable to use terephthalic acid, isophthalic acid and mixtures thereof as the low melting polyester. In order to further lower the melting point, ethylene glycol may be added as a diol component.
์๊ธฐ ์ ์ต์ ํด๋ฆฌ์ฐ๋ ํ์ ์ฐํ์จ๋๊ฐ 80-100โ์ธ ์คํฉ๋ ํด๋ฆฌ์ฐ๋ ํ๊ณผ ์ฐํ์จ๋๊ฐ 140โ ์ด์์ธ ๊ณ ์คํฉ๋ ํด๋ฆฌ์ฐ๋ ํ์ ํผํฉ๋ฌผ์ ์ฌ์ฉํ๋ค.The low melting point polyurethane uses a mixture of a polymerization degree polyurethane having a softening temperature of 80-100 ยฐ C. and a high polymerization degree polyurethane having a softening temperature of 140 ยฐ C. or higher.
์๊ธฐํ ์ ์ต์ ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋, ์ ์ต์ ํด๋ฆฌ์์คํ ๋ฅด, ์ ์ต์ ํด๋ฆฌ์ฐ๋ ํ์ ๋จ๋ ๋๋ 2์ข ์ด์์ ํผํฉํ์ฌ ์ฌ์ฉํ ์ ์์์ ๋ฌผ๋ก ์ด๋ค.The low melting point polyvinylidene fluoride, the low melting point polyester, and the low melting point polyurethane can be used alone or in combination of two or more.
๋ํ, ์๊ธฐ ๊ฐ ์ ๋(10a, 10b, 10c, 10d, 10e) ์ค ์ ๋จ์ ์์นํ๋ ์ ๋(10a, 10c) ๋ด์์ ๋
ธ์ฆ(12)์ ํตํ์ฌ ๊ณต๊ธ๋๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌ๊ฐ ๊ฐ๋ฅํ ํฉ์ฑ์์ง ์ฌ์ง์ธ ํด๋ฆฌ๋จธ๋ฅผ ์ ๋นํ ์ฉ๋งค์ ์ฉํด์ํจ ์ฉ์ก์ผ๋ก์, ์ฉ๋งค์ ์ข
๋ฅ ๋ํ ํด๋ฆฌ๋จธ๋ฅผ ์ฉํด์ํฌ ์ ์๋ ๊ฒ์ด๋ผ๋ฉด ์ ํ๋์ง ์์ผ๋ฉฐ, ์ ์ ํ ๋ฐ์ ๋์ผํ๋ค.In addition, the polymer spinning solution supplied through the
์ฌ๊ธฐ์, ์๊ธฐ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ์ค๋ฒํ๋ก์ฐ ์ฅ์น(200)๊ฐ ๊ตฌ๋น๋๋ค. ์ฆ, ์๊ธฐ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1) ๊ฐ ์ ๋(10a, 10b, 10c, 10d, 10e)์๋ ๊ฐ๊ฐ์ ์ฉ์ก ์ฃผํฑํฌ(8)์ ์ 2 ์ด์ก๋ฐฐ๊ด(216)๊ณผ ์ 2 ์ด์ก์ ์ด์ฅ์น(218)์ ์ค๊ฐํฑํฌ(220) ๋ฐ ์ฌ์ํฑํฌ(230)๋ฅผ ํฌํจํ๋ ๊ตฌ์ฑ์ผ๋ก ์ด๋ฃจ์ด์ง ์ค๋ฒํ๋ก์ฐ ์ฅ์น(200)๊ฐ ๊ฐ๊ฐ ๊ตฌ๋น๋๋ค.Here, the
๋ณธ ๋ฐ๋ช
์ ์ผ ์ค์์์์๋ ์๊ธฐ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ๊ฐ ์ ๋(10a, 10b, 10c, 10d, 10e)์ ์ค๋ฒํ๋ก์ฐ ์ฅ์น(200)๊ฐ ๊ฐ๊ฐ ๊ตฌ๋น๋์ด ์์ผ๋, ์๊ธฐ ๊ฐ ์ ๋(10a, 10b, 10c, 10d, 10e) ์ค ์ด๋ ํ ์ ๋(10a)์ ์ค๋ฒํ๋ก์ฐ ์ฅ์น(200)๊ฐ ๊ตฌ๋น๋๊ณ , ์๊ธฐ ์ค๋ฒํ๋ก์ฐ ์ฅ์น(200)์ ๋๋จธ์ง ์ ๋(10b, 10c, 10d, 10e)์ด ์ผ์ฒด๋ก ์ฐ๊ฒฐ๋๋ ๊ตฌ์กฐ๋ก ์ด๋ฃจ์ด์ง๋ ๊ฒ๋ ๊ฐ๋ฅํ๊ณ , ์๊ธฐ ๊ฐ ์ ๋(10a, 10b, 10c, 10d, 10e) ์ค ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์)๋ฅผ ๋ถ์ฌํ๋ ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์) ์ ๋(10b, 10d, 10e)์ ์ค๋ฒํ๋ก์ฐ ์ฅ์น(200)๊ฐ ๊ฐ๊ฐ ๊ตฌ๋น๋๊ฑฐ๋, ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ๋ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10a, 10c)์ ์ค๋ฒํ๋ก์ฐ ์ฅ์น(200)๊ฐ ๊ฐ๊ฐ ๊ตฌ๋น๋๋ ๊ฒ๋ ๊ฐ๋ฅํ๋ค.In one embodiment of the present invention, each of the
๋ํ, ์๊ธฐ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ๊ฐ ์ ๋(10a, 10b, 10c, 10d, 10e) ์ค ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์)๊ฐ ๋ถ์ฌ๋๋ ์ด๋ ํ ์ ๋(10b)์ ์ค๋ฒํ๋ก์ฐ ์ฅ์น(200)๊ฐ ๊ตฌ๋น๋๊ณ , ์๊ธฐ ์ค๋ฒํ๋ก์ฐ ์ฅ์น(200)์ ๋๋จธ์ง ํ ์ ๋(10d, 10e)์ด ์ผ์ฒด๋ก ์ฐ๊ฒฐ๋๋ ๊ตฌ์กฐ๋ก ์ด๋ฃจ์ด์ง๊ฑฐ๋, ๊ฐ ์ ๋(10a, 10b, 10c, 10d, 10e) ์ค ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ด ์ ๊ธฐ๋ฐฉ์ฌ๋์ด ๋๋
ธ์ฌ์ ๊ฐ ์ ์ธตํ์ฑ๋๋ ์ด๋ ํ ์ ๋(10a)์ ์ค๋ฒํ๋ก์ฐ ์ฅ์น(200)๊ฐ ๊ตฌ๋น๋๊ณ , ์๊ธฐ ์ค๋ฒํ๋ก์ฐ ์ฅ์น(200)์ ๋๋จธ์ง ํ ์ ๋(10c)์ด ์ผ์ฒด๋ก ์ฐ๊ฒฐ๋๋ ๊ตฌ์กฐ๋ก ์ด๋ฃจ์ด์ง๋ ๊ฒ๋ ๊ฐ๋ฅํ๋ค.In addition, the
์๊ธฐํ ๋ฐ์ ๊ฐ์ ๊ตฌ์กฐ์ ์ํ์ฌ, ์๊ธฐ ๊ฐ ์ ๋ ์ค(10a, 10b, 10c, 10d, 10e) ์ค์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์) ์ ๋(10b, 10d, 10e)์ ๊ตฌ๋น๋๋ ์ฉ์ก ์ฃผํฑํฌ(8)๋ ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์)๊ฐ ์ ์ฅํ๊ณ , ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10a, 10c)์ ๊ตฌ๋น๋๋ ์ฉ์ก ์ฃผํฑํฌ(8)๋ ๋๋
ธ์ฌ์ ์ ์๋ฃ๊ฐ ๋๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ์ ์ฅํ๋ค. ์๊ธฐ ์ฉ์ก ์ฃผํฑํฌ(8) ๋ด์๋ ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์) ๋ฐ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ๋ถ๋ฆฌ ๋ฐ ์๊ณ ๋ฅผ ๋ฐฉ์งํ๊ธฐ ์ํ ๋ณ๋์ ๊ต๋ฐ์ฅ์น(211)๋ฅผ ๊ทธ ๋ด๋ถ์ ๊ตฌ๋นํ๋ค.According to the structure as described above, the solution
๊ทธ๋ฆฌ๊ณ , ์๊ธฐ ์ 2 ์ด์ก๋ฐฐ๊ด(216)์ ์๊ธฐ ์ฉ์ก ์ฃผํฑํฌ(8) ๋๋ ์ฌ์ํฑํฌ(230)์ ์ ์๋ ํ์ดํ(๋๋ฒ ๋ฏธ๋์)์ ๋ฐธ๋ธ(212, 213, 214)๋ฅผ ํฌํจํ์ฌ ๊ตฌ์ฑ๋๊ณ , ์๊ธฐ ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์) ๋๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ด ์ถฉ์ง๋๋ ์ฉ์ก ์ฃผํฑํฌ(8) ๋๋ ์ฌ์ํฑํฌ(230)์์ ์ค๊ฐํฑํฌ(220)๋ก ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์) ๋๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ์ด์กํ๋ค.The
ํํธ, ์๊ธฐ ์ 2 ์ด์ก์ ์ด์ฅ์น(218)๋ ์๊ธฐ ์ 2 ์ด์ก๋ฐฐ๊ด(216)์ ๋ฐธ๋ธ(212, 213, 214)๋ฅผ ์ ์ดํจ์ผ๋ก์จ ์ 2 ์ด์ก๋ฐฐ๊ด(216)์ ์ด์ก๋์์ ์ ์ดํ๋ค.On the other hand, the second
์ฌ๊ธฐ์, ์๊ธฐ ๋ฐธ๋ธ(212)๋ ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์) ๋๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ด ์ถฉ์ง๋ ์ฉ์ก ์ฃผํฑํฌ(8)์์ ์ค๊ฐํฑํฌ(220)๋ก ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์) ๋๋ ๊ณ ๋ถ์๋ฐฉ์ฌ์ฉ์ก์ ์ด์ก์ ์ ์ดํ๊ณ , ์๊ธฐ ๋ฐธ๋ธ(213)๋ ์ฌ์ํฑํฌ(230)์์ ์ค๊ฐํฑํฌ(220) ๋ก ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์) ๋๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ์ด์ก์ ์ ์ดํ๋ฉฐ, ์๊ธฐ ๋ฐธ๋ธ(214)๋ ์ฉ์ก ์ฃผํฑํฌ(8) ๋ฐ ์ฌ์ํฑํฌ(230)์์ ์ค๊ฐํฑํฌ(220)๋ก ์ ์
๋๋ ์ ์ฐฉ ์ (์ ์ต์ ๊ณ ๋ถ์) ๋๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ์์ ์ ์ดํ๋ค.Here, the
์๊ธฐํ ๋ฐ์ ๊ฐ์ด, ์๊ธฐ ๋ฐธ๋ธ(212, 213, 214)์ ์ ์ด์ ์ํด ํ์ ํ๋ ์ค๊ฐํฑํฌ(230)์ ๊ตฌ๋น๋ ์ 2 ์ผ์(222)๋ฅผ ํตํ์ฌ ๊ณ์ธก๋ ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์) ๋๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ์ก๋ฉด ๋์ด๊ฐ ์ ์ด๋๋ค.As described above, the liquid level of the adhesive (low melting point polymer) or the polymer spinning solution measured through the second sensor 222 provided in the
์๊ธฐ ์ค๊ฐํฑํฌ(220)๋ ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์) ๋๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ด ์ถฉ์ง๋ ์ฉ์ก ์ฃผํฑํฌ(8) ๋๋ ์ฌ์ํฑํฌ(230)๋ก๋ถํฐ ๊ณต๊ธ๋ ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์) ๋๋๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ๋ณ๊ฐ๋ก ์ ์ฅํ๊ณ , ์๊ธฐ ๋
ธ์ฆ๋ธ๋ก(11) ์ค ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์)์ ๋(10a, 10c)์ ๊ตฌ๋น๋๋ ๋
ธ์ฆ๋ธ๋ก(11a) ๋ฐ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10a, 10c)์ ๊ตฌ๋น๋๋ ๋
ธ์ฆ๋ธ๋ก(11b)์ผ๋ก ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์) ๋ฐ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ๊ณต๊ธํ๋ฉฐ, ๊ณต๊ธ๋์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์) ๋ฐ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ์ก๋ฉด ๋์ด๋ฅผ ์ธก์ ํ๊ธฐ ์ํ ์ 2 ์ผ์(222)๊ฐ ๊ฐ๊ฐ ๊ตฌ๋น๋๋ค.The
์ฌ๊ธฐ์, ์๊ธฐ ์ 2 ์ผ์(222)๋ ๊ด ์ผ์ ๋๋ ์ ์ธ์ ์ผ์ ๋ฑ ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์) ๋๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ์ก๋ฉด ๋์ด๋ฅผ ์ธก์ ํ ์ ์๋ ์ผ์๋ก ์ด๋ฃจ์ด์ง๋๊ฒ์ด ๋ฐ๋์งํ๋, ์ด์ ํ์ ํ์ง ์๋ํ๋ค.Here, the second sensor 222 is preferably made of a sensor capable of measuring the liquid level of the adhesive (low melting point polymer) or the polymer spinning solution such as an optical sensor or an infrared sensor, but is not limited thereto.
ํํธ, ์๊ธฐ ์ค๊ฐํฑํฌ(220)์ ํ๋ถ์ ๋
ธ์ฆ๋ธ๋ก(11)์ผ๋ก ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์) ๋๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ๊ฐ๊ฐ ๊ณต๊ธํ๊ธฐ ์ํ ๊ณต๊ธ๋ฐฐ๊ด(240) ๋ฐ ๊ณต๊ธ์ ์ด๋ฐธ๋ธ(242)๊ฐ ๊ตฌ๋น๋๊ณ , ์๊ธฐ ๊ณต๊ธ์ ์ด๋ฐธ๋ธ(242)๋ ๊ณต๊ธ๋ฐฐ๊ด(240)์ ํตํ ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์) ๋๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ๊ณต๊ธ๋์์ ์ ์ดํ๋ค.Meanwhile, a
์๊ธฐ ์ฌ์ํฑํฌ(230)๋ ์ค๋ฒํ๋ก์ฐ์ ์ํด ํ์๋ ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์) ๋๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ๋ณ๊ฐ๋ก ์ ์ฅํ๊ณ , ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์) ๋๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ ์ฉ์ก์ ๋ถ๋ฆฌ ๋ฐ ์๊ณ ๋ฅผ ๋ฐฉ์งํ๊ธฐ ์ํ ๊ต๋ฐ์ฅ์น(231)๋ฅผ ๊ทธ ๋ด๋ถ์ ๊ตฌ๋นํ๋ค.The
์ฌ๊ธฐ์์๋, ์๊ธฐ ์ 1 ์ผ์(232)๋ ๊ด ์ผ์ ๋๋ ์ ์ธ์ ์ผ์ ๋ฑ ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์) ๋๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ์ก๋ฉด ๋์ด๋ฅผ ์ธก์ ํ ์ ์๋ ์ผ์๋ก ์ด๋ฃจ์ด์ง๋ ๊ฒ์ด ๋ฐ๋์งํ๋, ์ด์ ํ์ ํ์ง ์๋ํ๋ค.Here, the
ํํธ, ์๊ธฐ ๋
ธ์ฆ๋ธ๋ก(11)์์ ์ค๋ฒํ๋ก์ฐ๋ ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์) ๋๋ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ๋
ธ์ฆ๋ธ๋ก(11)์ ํ๋ถ์ ๊ตฌ๋น๋ ์ฉ์ก ํ์๊ฒฝ๋ก(250)๋ฅผ ํตํ์ฌ ๋ณ๊ฐ๋ก ๊ฐ๊ฐ ํ์๋๊ณ , ์๊ธฐ ์ฉ์ก ํ์๊ฒฝ๋ก(250)๋ ์ 1 ์ด์ก๋ฐฐ๊ด(251)์ ํตํ์ฌ ์ฌ์ํฑ ํฌ(230) ๋ด์ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ํ์ํ๋ค.Meanwhile, the adhesive (low melting point polymer) or the polymer spinning solution overflowed from the
๊ทธ๋ฆฌ๊ณ , ์๊ธฐ ์ 1 ์ด์ก๋ฐฐ๊ด(251)์ ์๊ธฐ ์ฌ์ํฑํฌ(230)์ ์ ์๋ ํ์ดํ(๋๋ฒ ๋ฏธ๋์) ๋ฐ ํํ(๋ฏธ๋์)๋ฅผ ํฌํจํ์ฌ ๊ตฌ์ฑ๋๊ณ , ์๊ธฐ ํํ์ ๋๋ ฅ์ผ๋ก ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์) ๋ฐ ๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ์ฉ์ก ํ์๊ฒฝ๋ก(250)์์ ์ฌ์ํฑํฌ(230)๋ก ์ด์กํ๋ค.In addition, the
์ด๋, ์๊ธฐ ์ฌ์ํฑํฌ(230)๋ ์ ์ด๋ ํ๋ ์ด์์ผ๋ก ๊ตฌ๋น๋๋ ๊ฒ์ด ๋ฐ๋์งํ๊ณ , ์๊ธฐ ์ฌ์ํฑํฌ(230)๊ฐ 2๊ฐ ์ด์์ผ๋ก ๊ตฌ๋น๋ ๊ฒฝ์ฐ, ์๊ธฐ ์ 1 ์ผ์(232) ๋ฐ ๋ฐธ๋ธ(233)๋ ๋ค์๊ฐ๋ก ๊ตฌ๋น๋๋ ๊ฒ์ด ๋ฐ๋์งํ๋ค.In this case, it is preferable that the
์ฌ๊ธฐ์, ์๊ธฐ ์ฌ์ํฑํฌ(230)๊ฐ 2๊ฐ๋ก ๊ตฌ๋น๋ ๊ฒฝ์ฐ, ์๊ธฐ ์ฌ์ํฑํฌ(230) ์๋ถ์ ์์นํ๋ ๋ฐธ๋ธ(233)๋ ์ด์ ๋์๋๋ ๊ฐฏ์๋ก ๊ตฌ๋น๋๊ณ , ์ด๋ก ์ธํด ์๊ธฐ ์ 1 ์ด์ก์ ์ด์ฅ์น(๋ฏธ๋์)๋ ์ฌ์ํฑํฌ(230)์ ๊ตฌ๋น๋ ์๊ธฐ ์ 1 ์ผ์(232)์ ์ก๋ฉด ๋์ด์๋ฐ๋ผ ์๋ถ์ ์์นํ 2๊ฐ ์ด์์ ๋ฐธ๋ธ(233)๋ฅผ ์ ์ดํ์ฌ ์ ์ฐฉ์ (์ ์ต์ ๊ณ ๋ถ์) ๋๋Here, when the
๊ณ ๋ถ์ ๋ฐฉ์ฌ์ฉ์ก์ ๋ณต์์ ์ฌ์ํฑํฌ(230) ์ค ์ฌ์ํฑํฌ(230)๋ก ๊ฐ๋ณ์ ์ผ๋ก ๊ฐ๊ฐ ์ด์กํ ์ง ์ฌ๋ถ๋ฅผ ์ ์ดํ๋ค.Controls whether the polymer spinning solution is individually transferred to the
ํํธ, ์๊ธฐ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)๋ ๋ณด์กฐ ์ด์ก์ฅ์น(16), ์ด๋์๋ ์กฐ์ ์ฅ์น(30),์จ๋์กฐ์ ์ฅ์น(60), ๋๊ป ์ธก์ ์ฅ์น(70), ํต๊ธฐ๋ ๊ณ์ธก์ฅ์น(80), VOC ์ฌํ์ฉ ์ฅ์น(300) ๋ฑ์ ๊ตฌ๋นํ ์ ์์ผ๋ฉฐ, ์๊ธฐ ๋ณด์กฐ ์ด์ก์ฅ์น, ์ด๋์๋ ์กฐ์ ์ฅ์น, ์จ๋์กฐ์ ์ฅ์น, ๋๊ป ์ธก์ ์ฅ์น, ํต๊ธฐ๋ ๊ณ์ธก์ฅ์น ๋ฐ VOC ์ฌํ์ฉ ์ฅ์น๋ ์ ์ ํ ๋ฐ์ ๋์ผํ๋ค. ๋ํ, ์๊ธฐ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ๊ฐ ์ ๋์ ๊ตฌ์ฑํ๋ ์ผ์ด์ค(18)๋ ์ ์ ํ ๋ฐ์ ๋์ผํ๋ค.On the other hand, the
์ดํ, ์๊ธฐ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น๋ฅผ ์ด์ฉํ์ฌ ๋ณธ ๋ฐ๋ช ์ ์ 1๋ฐฉ์ฌ์ฉ์ก ๋๋ ธ์ฌ์ ๋ฐ ์ 2๋ฐฉ์ฌ์ฉ์ก ๋๋ ธ์ฌ์ ๋ฅผ ํฌํจํ๋ ํํฐ์ ์ ์กฐ๋ฐฉ๋ฒ์ ์ค๋ช ํ๋ค.Hereinafter, a method of manufacturing a filter including the first spinning solution nanofiber and the second spinning solution nanofiber of the present invention using the electrospinning device will be described.
๋จผ์ , ์ 1๋ฐฉ์ฌ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ์ 1 ์ ๋(10a)๊ณผ ์ฐ๊ฒฐ๋ ๋ฐฉ์ฌ์ฉ์ก ์ฃผํฑํฌ(8)์ ๊ณต๊ธํ๊ณ , ์ 2๋ฐฉ์ฌ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ์ 2 ์ ๋(10b)๊ณผ ์ฐ๊ฒฐ๋ ๋ฐฉ์ฌ์ฉ์ก ์ฃผํฑํฌ(8)์ ๊ณต๊ธํ๊ณ , ์๊ธฐ ๋ฐฉ์ฌ์ฉ์ก ์ฃผํฑํฌ(8)์ ๊ณต๊ธ๋ ์ 1๋ฐฉ์ฌ์ฉ์ก๊ณผ ์ 2๋ฐฉ์ฌ์ฉ์ก์ ๊ณ๋ ํํ(๋ฏธ๋์)๋ฅผ ํตํ์ฌ ๋์ ์ ์์ด ๋ถ์ฌ๋๋ ๋
ธ์ฆ๋ธ๋ก(11)์ ๋ค์์ ๋
ธ์ฆ(12) ๋ด์ ์ฐ์์ ์ผ๋ก ์ ๋๊ณต๊ธ๋๋ค. ์๊ธฐ ๊ฐ ๋
ธ์ฆ(12)๋ก๋ถํฐ ๊ณต๊ธ๋๋ ์ 1๋ฐฉ์ฌ์ฉ์ก ๋ฐ ์ 2๋ฐฉ์ฌ์ฉ์ก์ ๋
ธ์ฆ(12)์ ํตํด ๋์ ์ ์์ด ๊ฑธ๋ ค์๋ ์ปฌ๋ ํฐ(13) ์์ ์์ ์ ๊ธฐ๋ฐฉ์ฌ ๋ฐ ์ง์๋๋ฉด์ ์ 1๋๋
ธ์ฌ์ ์ธต๊ณผ ์ 2๋๋
ธ์ฌ์ ์ธต์ ์ ์ธตํ์ฑํ๋ค. ์ฌ๊ธฐ์ ์๊ธฐ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ๊ฐ ์ ๋(10a, 10b, 10c) ๋ด์์ ์ ์ธต๋๋ ๋๋
ธ์ฌ์ ๋ ๋ชจํฐ(๋ฏธ๋์)์ ๊ตฌ๋์ ์ํด ๋์ํ๋ ๊ณต๊ธ๋กค๋ฌ(3) ๋ฐ ์๊ธฐ ๊ณต๊ธ๋กค๋ฌ(3)์ ํ์ ์ ์ํด ๊ตฌ๋ํ๋ ๋ณด์กฐ์ด์ก์ฅ์น(16)์ ํ์ ์ ์ํด ์ 1 ์ ๋(10a)์์ ์ 2 ์ ๋(10b)์ผ๋ก ์ด์ก๋๊ณ ์๊ธฐํ ๊ณต์ ์ ๋ฐ๋ณตํ๋ฉด์ ์๊ธฐ ์ปฌ๋ ํฐ(13) ์์ ์ 1๋๋
ธ์ฌ์ ์ธต ๋ฐ ์ 2๋๋
ธ์ฌ์ ์ธต์ด ์ฐ์์ ์ผ๋ก ์ ๊ธฐ๋ฐฉ์ฌ ๋ฐ ์ ์ธตํ์ฑ๋๋ค.First, the first spinning solution is supplied to the spinning solution
์๊ธฐ ์ 1๋ฐฉ์ฌ์ฉ์ก์ ์ปฌ๋ ํฐ(13) ์์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ์ ์ธตํ์ฑํ๋ ๊ณผ์ ์์, ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ๊ฐ ์ ๋(10a, 10b, 10c)๋ง๋ค ๋ฐฉ์ฌ ์กฐ๊ฑด์ ๋ฌ๋ฆฌํ์ฌ ์ 1 ์ ๋(10a)์์ ์ 1๋๋
ธ์ฌ์ ์ธต์ ์ ์ธตํ์ฑํ๊ณ , ์ 2 ์ ๋(10b)์์ ์ 2๋๋
ธ์ฌ์ ์ธต์ ์ฐ์์ ์ผ๋ก ์ ์ธตํ์ฑํ๋ค.In the process of electrospinning the first spinning solution on the
์๊ธฐ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ์ 1 ์ ๋(10a)๋ด์ ์ค์น๋์ด ์ 1 ์ ๋(10a)์ ์ ์์ ๊ณต๊ธํ๋ ์ ์ ๋ฐ์์ฅ์น(14a)๋ ๋ฐฉ์ฌ์ ์์ ๋ฎ๊ฒ ๋ถ์ฌํ์ฌ ์ 1๋๋
ธ์ฌ์ ์ธต์ ์ปฌ๋ ํฐ(13) ์์ ํ์ฑํ๋ฉฐ, ๋ค์ด์ด ์ 2 ์ ๋(10b) ๋ด์ ์ค์น๋์ด ์ 2 ์ ๋(10b)์ ์ ์์ ๊ณต๊ธํ๋ ์ ์ ๋ฐ์์ฅ์น(14b)๋ ๋ฐฉ์ฌ์ ์์ ๋๊ฒ ๋ถ์ฌํ์ฌ ์ 2๋๋
ธ์ฌ์ ์ธต์ ์๊ธฐ ์ 1 ๋๋
ธ์ฌ์ ์ธต์์ ์ ์ธตํ์ฑํ๋ค. ์ด๋, ์๊ธฐ ๊ฐ ์ ์ ๋ฐ์์ฅ์น(14a, 14b, 14c)๊ฐ ๋ถ์ฌํ๋ ๋ฐฉ์ฌ์ ์์ 1kV ์ด์, ๋ฐ๋์งํ๊ฒ 15kV ์ด์์ด๋ฉฐ, ์ 1 ์ ๋(10a)์ ์ ์๋ฐ์์ฅ์น(14a)๊ฐ ๋ถ์ฌํ๋ ์ ์์ด์ 2 ์ ๋(10b)์ ์ ์ ๋ฐ์์ฅ์น(14b)๊ฐ ๋ถ์ฌํ๋ ์ ์๋ณด๋ค ๋ฎ์ ๊ฒ์ ํน์ง์ผ๋ก ํ ๋, ์ด์ ํ์ ๋๋ ๊ฒ์ ์๋๋ค.The
๋ณธ ๋ฐ๋ช
์์๋ ์๊ธฐ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ์ 1 ์ ๋(10a)์ ์ ์์ ๋ฎ๊ฒ ๋ถ์ฌํ์ฌ ์ 1๋๋
ธ์ฌ์ ์ธต์ ์ปฌ๋ ํฐ ์์ ์ ์ธต์ํค๊ณ , ์ 2 ์ ๋(10b)์ ์ ์์ ๋๊ฒ ๋ถ์ฌํ์ฌ ์ 2๋๋
ธ์ฌ์ ์ธต์ ์ ์ธตํ์ฑํจ์ผ๋ก ํํฐ๋ฅผ ์ ์กฐํ๋ค. ๊ทธ๋ฌ๋, ์ ์์ ์ธ๊ธฐ๋ฅผ ๋ฌ๋ฆฌํ์ฌ ์ 1๋๋
ธ์ฌ์ ์ธต์ด ์ 1 ์ ๋(10a)์์ ๋ฐฉ์ฌ ๋ฐ ์ ์ธตํ์ฑ๋๊ณ , ์ 2๋๋
ธ์ฌ์ ์ธต์ด ์ 2์ ๋(10b)์์ ๋ฐฉ์ฌ๋๋ ๊ฒฝ์ฐ๋ ๊ฐ๋ฅํ๋ค.In the present invention, the voltage of the
๋ํ, ์๊ธฐ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น(1)์ ์ ๋์ ๊ฐ์๋ฅผ 3๊ฐ ์ด์์ผ๋ก ๊ตฌ์ฑํ๊ณ ๊ฐ ์ ๋๋ง๋ค ์ ์์ ๋ฌ๋ฆฌํ์ฌ ์ฌ์ ์ง๊ฒฝ์ด ๋ค๋ฅธ 3์ธต ์ด์์ ์ 1๋๋
ธ์ฌ์ ์ธต ๋๋ ์ 2๋๋
ธ์ฌ์ ์ธต์ ์ปฌ๋ ํฐ(13) ์์ ์ ์ธตํ์ฑ์ํจ ํํฐ๋ฅผ ์ ์กฐํ๋ ๊ฒ๋ ๊ฐ๋ฅํ ๊ฒ์ด๋ค.In addition, the number of units of the
์๊ธฐ์ ๊ฐ์ ๋ฐฉ๋ฒ์ผ๋ก ์ 1 ์ ๋(10a)์์๋ ์ปฌ๋ ํฐ(13) ์์ ์ 1 ๊ณ ๋ถ์ ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ์ 1๋๋
ธ์ฌ์ ์ธต์ ํ์ฑํ๊ณ , ์ 2 ์ ๋(10b)์์๋ ์๊ธฐ ์ 1๋๋
ธ์ฌ์ ์ธต ์์ ์ 2๊ณ ๋ถ์์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ์ 2๋๋
ธ์ฌ์ ์ธต์ ์ ์ธตํ์ฑํ ํ, ์ด์ต์ฐฉํ๋ ๊ณผ์ ์ ๊ฑฐ์ณ ๋ณธ ๋ฐ๋ช
์ ํํฐ๋ฅผ ์ ์กฐํ๋ ๊ฒ์ด ๊ฐ๋ฅํ๋ค.By the same method as described above, the first polymer solution is electrospun on the
์ฌ๊ธฐ์, ๋ณธ ๋ฐ๋ช ์ ์ ์ ํ ์ค์ํํ์ ๋ฐ๋ผ ์ฌ์ฉ๋๋ ์๊ธฐ ์ 1๊ณ ๋ถ์ ์ฉ์ก์ ํด๋ฆฌ์ํ ๋ฅด์คํฐ, ํด๋ฆฌ์ํฌ๋ฆด๋ก๋ํธ๋ฆด, ํด๋ฆฌ๋น๋์์ฝ, ํด๋ฆฌ์๋ฏธ๋ ๋ฐ ์น์์ฑ ํด๋ฆฌ์ฐ๋ ํ์ผ๋ก ์ด๋ฃจ์ด์ง ๊ตฐ์์ ์ ํ๋ 1์ข ์ธ ๊ฒ์ ํน์ง์ผ๋ก ํ๋ฉฐ, ์๊ธฐ ์ 2๊ณ ๋ถ์ ์ฉ์ก์ ํด๋ฆฌ๋น๋๋ฆฌํ ํ๋ฃจ์ค๋ผ์ด๋, ์ ์ต์ ํด๋ฆฌ์์คํ ๋ฅด ๋ฐ ์์์ฑ ํด๋ฆฌ์ฐ๋ ํ์ผ๋ก ์ด๋ฃจ์ด์ง ๊ตฐ์์ ์ ํ๋ 1์ข ์ธ ๊ฒ์ ํน์ง์ผ๋ก ํ๋ค.Here, the first polymer solution used in accordance with a suitable embodiment of the present invention is characterized in that the one selected from the group consisting of polyethersulfone, polyacrylonitrile, polyvinyl alcohol, polyamide and hydrophilic polyurethane, The second polymer solution is one selected from the group consisting of polyvinylidene fluoride, low melting polyester and hydrophobic polyurethane.
๋ํ, ๋ณธ ๋ฐ๋ช ์ ๋ค๋ฅธ ์ ์ ํ ์ค์ํํ์ ๋ฐ๋ผ ์ฌ์ฉ๋๋ ์๊ธฐ ์ 1๊ณ ๋ถ์ ์ฉ์ก์ ๋ด์ด์ฑ ๊ณ ๋ถ์ ์ด๋ฉฐ, ์๊ธฐ ์ 2๊ณ ๋ถ์ ์ฉ์ก์ ํด๋ฆฌ์ํฌ๋ฆด๋ก๋ํธ๋ฆด, ํด๋ฆฌ๋น๋์์ฝ, ํด๋ฆฌ์๋ฏธ๋, ์น์์ฑ ํด๋ฆฌ์ฐ๋ ํ, ํด๋ฆฌ๋น๋๋ฆฌ๋ดํ๋ฃจ์ค๋ผ์ด๋, ์ ์ต์ ํด๋ฆฌ์์คํ ๋ฅด ๋ฐ ์์์ฑ ํด๋ฆฌ์ฐ๋ ํ์ผ๋ก ์ด๋ฃจ์ด์ง ๊ตฐ์์ ์ ํ๋ 1์ข ์ธ ๊ฒ์ ํน์ง์ผ๋ก ํ๋ค.In addition, the first polymer solution used according to another suitable embodiment of the present invention is a heat resistant polymer, the second polymer solution is polyacrylonitrile, polyvinyl alcohol, polyamide, hydrophilic polyurethane, polyvinylidene fluoride , Low melting point polyester and hydrophobic polyurethane is characterized in that one selected from the group consisting of.
์ดํ, ๋ณธ ๋ฐ๋ช ์ ์ค์์๋ฅผ ํตํด ๊ตฌ์ฒด์ ์ผ๋ก ์ค๋ช ํ๋, ํ๊ธฐ ์ค์์ ๋ฐ ์คํ์๋ ๋ณธ ๋ฐ๋ช ์ ํ ํํ๋ฅผ ์์ํ๋ ๊ฒ์ ๋ถ๊ณผํ ๋ฟ์ด๋ฉฐ, ๋ณธ ๋ฐ๋ช ์ ๋ฒ์๊ฐ ํ๊ธฐ ์ค์์ ๋ฐ ์คํ์์ ์ํด ์ ํ๋๋ ๊ฒ์ ์๋๋ค.Hereinafter, the present invention will be described in detail by way of Examples, but the following Examples and Experimental Examples are only illustrative of one embodiment of the present invention, and the scope of the present invention is not limited to the following Examples and Experimental Examples. .
์ค์์ 1Example 1
์ฐํ์จ๋๊ฐ 80-100โ์ธ ์ ์คํฉ๋ ํด๋ฆฌ์ฐ๋ ํ์ DMAc(N,N-dimethylaceticamide) ์ฉ๋งค์ 15์ค๋%๊ฐ ๋๋๋ก ์ฉํดํ์ฌ ์ ์ต์ ๊ณ ๋ถ์ ์ฉ์ก์ ์ ์กฐํ๊ณ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ์ ์ต์ ๊ณ ๋ถ์ ์ ๋(10a, 10c)์ ์ฃผํฑํฌ์ ํฌ์ ํ์๋ค. ๋ํ ๋ถ์๋ 157,000์ธ ํด๋ฆฌ์ํฌ๋ฆด๋ก๋ํธ๋ฆด์ DMF์ ์ฉํด์ํค๊ณ , ์ค๋ํ๊ท ๋ถ์๋์ด 50,000์ธ ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋๋ฅผ ๋๋ฉํธ์์ธํธ์๋ฏธ๋(N,N-Dimethylacetamide, DMAc)์ ์ฉํด์์ผ ๊ฐ๊ฐ์ ๋ฐฉ์ฌ์ฉ์ก์ ์ ์กฐํ๊ณ , ์ด๋ฅผ ๋ฐฉ์ฌ์ฉ์ก์ ๋(10b, 10d)์ ์ฐ๊ฒฐ๋ ์ฃผํฑํฌ์ ํฌ์ ํ์๋ค.A low-melting polymer solution was prepared by dissolving a low-polymerization polyurethane having a softening temperature of 80-100 ยฐ C. in a 15% by weight solvent of DMAc (N, N-dimethylaceticamide) to prepare a low melting polymer solution and a low melting polymer unit (10a, 10c) of an electrospinning apparatus. Was put in the main tank. In addition, polyacrylonitrile having a molecular weight of 157,000 was dissolved in DMF, and polyvinylidene fluoride having a weight average molecular weight of 50,000 was dissolved in dimethylacetamide (N, N-Dimethylacetamide, DMAc) to prepare respective spinning solutions. Into the main tank connected to the spinning solution unit (10b, 10d).
์ ์ต์ ๊ณ ๋ถ์ ์ ๋(10a)์์ ์ ๊ทน๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์25kV, 70โ์์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ๋ 0.1g/m2์ธ ์ ์ฐฉ์ธต์ ์
๋ฃฐ๋ก์ค์ค ๊ธฐ์ฌ์์ ํ์ฑํ์๊ณ , ์ด์ด์ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10b)์์ ์ ๊ทน๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์ 25kV, 70โ์์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ๋ 0.5g/m2์ธ ์ 1๋๋
ธ์ฌ์ ์ธต(ํด๋ฆฌ์ํ
๋ฅผ์คํฐ)์ ์ ์ธตํ์ฑํ์๋ค. ์๊ธฐ ์ 1๋๋
ธ์ฌ์ ์ธต ์๋ก ์ ์ต์ ๊ณ ๋ถ์ ์ ๋(10c)์ ํตํด ๋์ผํ ์ ๊ธฐ๋ฐฉ์ฌ ์กฐ๊ฑดํ์์ ๋ ๋ค๋ฅธ ์ ์ฐฉ์ธต์ ํ์ฑํ์๊ณ , ์๊ธฐ ์ ์ฐฉ์ธต์๋ก ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10d)๋ก๋ถํฐ ์ ๊ทน๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์ 25kV, 70โ์์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ๋ 0.5g/m2์ธ ์ 2๋๋
ธ์ฌ์ ์ธต์ ์ ์ธตํ์ฑํ์๋ค.In the low melting
์ค์์ 2Example 2
ํด๋ฆฌ์ํฌ๋ฆด๋ก๋ํธ๋ฆด์ DMF์ ์ฉํด์ํค๊ณ , ์ ์ต์ ํด๋ฆฌ์์คํ ๋ฅด๋ฅผ ๋๋ฉํธ์์ธํธ์๋ฏธ๋(N,N-Dimethylacetamide, DMAc)์ ์ฉํด์์ผ ๊ฐ๊ฐ์ ๋ฐฉ์ฌ์ฉ์ก์ ์ ์กฐํ๊ณ , ์ด๋ฅผ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10b, 10d)์ ์ฐ๊ฒฐ๋ ์ฃผํฑํฌ์ ํฌ์ ํ ๊ฒ์ ์ ์ธํ๊ณ ๋ ์ค์์ 1๊ณผ ๋์ผํ๊ฒ ์ค์ํ์๋ค.The polyacrylonitrile was dissolved in DMF, and the low melting polyester was dissolved in dimethylacetamide (N, N-Dimethylacetamide, DMAc) to prepare each spinning solution, which was connected to the spinning solution unit (10b, 10d). It carried out similarly to Example 1 except having added to the tank.
์ค์์ 3Example 3
ํด๋ฆฌ์ํฌ๋ฆด๋ก๋ํธ๋ฆด์ DMF์ ์ฉํด์ํค๊ณ , ์์์ฑ ํด๋ฆฌ์ฐ๋ ํ์ ๋๋ฉํธ์์ธํธ์๋ฏธ๋(N,N-Dimethylacetamide, DMAc)์ ์ฉํด์์ผ ๊ฐ๊ฐ์ ๋ฐฉ์ฌ์ฉ์ก์ ์ ์กฐํ๊ณ , ์ด๋ฅผ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10b, 10d)์ ์ฐ๊ฒฐ๋ ์ฃผํฑํฌ์ ํฌ์
ํ ๊ฒ์ ์ ์ธํ๊ณ ๋ ์ค์์ 1 ๊ณผ ๋์ผํ๊ฒ ์ค์ํ์๋ค.Polyacrylonitrile was dissolved in DMF, and hydrophobic polyurethane was dissolved in dimethylacetamide (N, N-Dimethylacetamide, DMAc) to prepare respective spinning solutions, and the main tanks connected to the
์ค์์ 4Example 4
์ฐํ์จ๋๊ฐ 80-100โ์ธ ์ ์คํฉ๋ ํด๋ฆฌ์ฐ๋ ํ์ DMAc(N,N-dimethylaceticamide) ์ฉ๋งค์ 15์ค๋%๊ฐ ๋๋๋ก ์ฉํดํ์ฌ ์ ์ต์ ๊ณ ๋ถ์ ์ฉ์ก์ ์ ์กฐํ๊ณ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ์ ์ต์ ๊ณ ๋ถ์ ์ ๋(10a, 10c)์ ์ฃผํฑํฌ์ ํฌ์ ํ์๋ค. ๋ํ ํด๋ฆฌ๋น๋์์ฝ๊ณผ ์ค๋ํ๊ท ๋ถ์๋์ด 50,000์ธ ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋๋ฅผ ๋๋ฉํธ์์ธํธ์๋ฏธ๋(N,N-Dimethylacetamide, DMAc)์ ์ฉํด์์ผ ๊ฐ๊ฐ์ ๋ฐฉ์ฌ์ฉ์ก์ ์ ์กฐํ๊ณ , ์ด๋ฅผ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10b, 10d)์ ์ฐ๊ฒฐ๋ ์ฃผํฑํฌ์ ํฌ์ ํ์๋ค.A low-melting polymer solution was prepared by dissolving a low-polymerization polyurethane having a softening temperature of 80 to 100 ยฐ C. in a DMAc (N, N-dimethylaceticamide) solvent to prepare a low-melting polymer solution. Was put in the main tank. In addition, polyvinyl alcohol and polyvinylidene fluoride having a weight average molecular weight of 50,000 were dissolved in dimethylacetamide (N, N-Dimethylacetamide, DMAc) to prepare respective spinning solutions, and the spinning solution units (10b, 10d) and The main tank was connected.
์ ์ต์ ๊ณ ๋ถ์ ์ ๋(10a)์์ ์ ๊ทน๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์25kV, 70โ์์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ๋ 0.1g/m2์ธ ์ ์ฐฉ์ธต์ ์
๋ฃฐ๋ก์ค์ค ๊ธฐ์ฌ์์ ํ์ฑํ์๊ณ , ์ด์ด์ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10b)์์ ์ ๊ทน๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์ 20kV, 70โ์์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ๋ 0.5g/m2์ธ ์ 1๋๋
ธ์ฌ์ ์ธต(ํด๋ฆฌ์ํ
๋ฅผ์คํฐ)์ ์ ์ธตํ์ฑํ์๋ค. ์๊ธฐ ์ 1๋๋
ธ์ฌ์ ์ธต ์๋ก ์ ์ต์ ๊ณ ๋ถ์ ์ ๋(10c)์ ํตํด ๋์ผํ ์ ๊ธฐ๋ฐฉ์ฌ ์กฐ๊ฑดํ์์ ๋ ๋ค๋ฅธ ์ ์ฐฉ์ธต์ ํ์ฑํ์๊ณ , ์๊ธฐ ์ ์ฐฉ์ธต์๋ก ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10d)๋ก๋ถํฐ ์ ๊ทน๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์ 20kV, 70โ์์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ๋ 0.5g/m2์ธ ์ 2๋๋
ธ์ฌ์ ์ธต(ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋)์ ์ ์ธตํ์ฑํ์๋ค.In the low melting
์ค์์ 5Example 5
ํด๋ฆฌ๋น๋์์ฝ๊ณผ ์ ์ต์ ํด๋ฆฌ์์คํ ๋ฅด๋ฅผ ๋๋ฉํธ์์ธํธ์๋ฏธ๋(N,N-Dimethylacetamide, DMAc)์ ์ฉํด์์ผ ๊ฐ๊ฐ์ ๋ฐฉ์ฌ์ฉ์ก์ ์ ์กฐํ๊ณ , ์ด๋ฅผ ๋ฐฉ์ฌ์ฉ์ก์ ๋(10b, 10d)์ ์ฐ๊ฒฐ๋ ์ฃผํฑํฌ์ ํฌ์ ํ ๊ฒ์ ์ ์ธํ๊ณ ๋ ์ค์์ 4๊ณผ ๋์ผํ๊ฒ ์ค์ํ์๋ค.Polyvinyl alcohol and low-melting polyester were dissolved in dimethylacetamide (N, N-Dimethylacetamide, DMAc) to prepare respective spinning solutions, except that they were put in main tanks connected to spinning solution units (10b, 10d). And the same process as in Example 4.
์ค์์ 6Example 6
ํด๋ฆฌ๋น๋์์ฝ๊ณผ ์์์ฑ ํด๋ฆฌ์ฐ๋ ํ์ ๋๋ฉํธ์์ธํธ์๋ฏธ๋(N,N-Dimethylacetamide, DMAc)์ ์ฉํด์์ผ ๊ฐ๊ฐ์ ๋ฐฉ์ฌ์ฉ์ก์ ์ ์กฐํ๊ณ , ์ด๋ฅผ ๋ฐฉ์ฌ์ฉ์ก์ ๋(10b, 10d)์ ์ฐ๊ฒฐ๋ ์ฃผํฑํฌ์ ํฌ์
ํ ๊ฒ์ ์ ์ธํ๊ณ ๋ ์ค์์ 4์ ๋์ผํ๊ฒ ์ค์ํ์๋ค.Polyvinyl alcohol and hydrophobic polyurethane were dissolved in dimethylacetamide (N, N-Dimethylacetamide, DMAc) to prepare respective spinning solutions, except that they were added to the main tank connected to the
์ค์์ 7Example 7
์ฐํ์จ๋๊ฐ 80-100โ์ธ ์ ์คํฉ๋ ํด๋ฆฌ์ฐ๋ ํ์ DMAc(N,N-dimethylaceticamide) ์ฉ๋งค์ 15์ค๋%๊ฐ ๋๋๋ก ์ฉํดํ์ฌ ์ ์ต์ ๊ณ ๋ถ์ ์ฉ์ก์ ์ ์กฐํ๊ณ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ์ ์ต์ ๊ณ ๋ถ์ ์ ๋(10a, 10c)์ ์ฃผํฑํฌ์ ํฌ์ ํ์๋ค. ๋ํ ์ค๋ํ๊ท ๋ถ์๋์ด 100,000์ธ ํด๋ฆฌ์๋ฏน์ฐ๊ณผ ์น์์ฑ ํด๋ฆฌ์ฐ๋ ํ์ ๋๋ฉํธ์์ธํธ์๋ฏธ๋(N,N-Dimethylacetamide, DMAc)์ ์ฉํด์์ผ ๊ฐ๊ฐ์ ๋ฐฉ์ฌ์ฉ์ก์ ์ ์กฐํ๊ณ , ์ด๋ฅผ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10b, 10d)์ ์ฐ๊ฒฐ๋ ์ฃผํฑํฌ์ ํฌ์ ํ์๋ค.A low-melting polymer solution was prepared by dissolving a low-polymerization polyurethane having a softening temperature of 80 to 100 ยฐ C. in a DMAc (N, N-dimethylaceticamide) solvent to prepare a low-melting polymer solution. Was put in the main tank. In addition, by dissolving polyamic acid and hydrophilic polyurethane having a weight average molecular weight of 100,000 in dimethylacetamide (N, N-Dimethylacetamide, DMAc) to prepare respective spinning solutions, the main tank connected to the spinning solution units (10b, 10d) Was put in.
์ ์ต์ ๊ณ ๋ถ์ ์ ๋(10a)์์ ์ ๊ทน๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์ 20kV, 70โ์์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ๋ 0.1g/ใก์ธ ์ ์ฐฉ์ธต์ ์
๋ฃฐ๋ก์ค์ค ๊ธฐ์ฌ์์ ํ์ฑํ์๊ณ , ์ด์ด์ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10b)์์ ์ ๊ทน๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์ 25kV, 70โ์์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ๋ 0.5g/ใก์ธ ์ 1๋๋
ธ์ฌ์ ์ธต(ํด๋ฆฌ์๋ฏน์ฐ)์ ์ ์ธตํ์ฑํ์๋ค. ์๊ธฐ ์ 1๋๋
ธ์ฌ์ ์ธต ์๋ก ์ ์ต์ ๊ณ ๋ถ์ ์ ๋(10c)์ ํตํด ๋์ผํ์ ๊ธฐ๋ฐฉ์ฌ ์กฐ๊ฑดํ์์ ๋ ๋ค๋ฅธ ์ ์ฐฉ์ธต์ ํ์ฑํ์๊ณ , ์๊ธฐ ์ ์ฐฉ์ธต์๋ก ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10d)๋ก๋ถํฐ ์ ๊ทน๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์ 20kV, 70โ์์ ์ ๊ธฐ๋ฐฉ ์ฌํ์ฌ ํ๋ 0.5g/ใก์ธ ์ 2๋๋
ธ์ฌ์ ์ธต(์น์์ฑ ํด๋ฆฌ์ฐ๋ ํ)์ ์ ์ธตํ์ฑํ์๋ค.In the low melting
์ค์์ 8Example 8
์ค๋ํ๊ท ๋ถ์๋์ด 100,000์ธ ํด๋ฆฌ์๋ฏน์ฐ๊ณผ ํด๋ฆฌ๋น๋์์ฝ์ ๋๋ฉํธ์์ธํธ์๋ฏธ๋(N,N-Dimethylacetamide, DMAc)์ ์ฉํด์์ผ ๊ฐ๊ฐ์ ๋ฐฉ์ฌ์ฉ์ก์ ์ ์กฐํ๊ณ , ์ด๋ฅผ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10b, 10d)์ ์ฐ๊ฒฐ๋ ์ฃผํฑํฌ์ ํฌ์ ํ ๊ฒ์ ์ ์ธํ๊ณ ๋ ์ค์์ 7๊ณผ ๋์ผํ๊ฒ ์ค์ํ์๋ค.Each spinning solution was dissolved by dissolving polyamic acid and polyvinyl alcohol having a weight average molecular weight of 100,000 in dimethylacetamide (N, N-Dimethylacetamide, DMAc), and then, in the main tank connected to the spinning solution unit (10b, 10d). It carried out similarly to Example 7 except having added.
์ค์์ 9Example 9
์ค๋ํ๊ท ๋ถ์๋์ด 100,000์ธ ํด๋ฆฌ์๋ฏน์ฐ๊ณผ ์ค๋ํ๊ท ๋ถ์๋์ด 157,000์ธ ํด๋ฆฌ์ํฌ๋ฆด๋ก๋ํธ๋ฆด์ ๊ฐ๊ฐ ๋๋ฉํธ์์ธํธ์๋ฏธ๋(N,N-Dimethylacetamide, DMAc)์ ๋๋ฉํธํฌ๋ฆ์๋ง์ด๋(DMF)์ ์ฉํด์์ผ ๊ฐ๊ฐ์ ๋ฐฉ์ฌ์ฉ์ก์ ์ ์กฐํ๊ณ , ์ด๋ฅผ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10b, 10d)์ ์ฐ๊ฒฐ๋ ์ฃผํฑํฌ์ ํฌ์ ํ ๊ฒ์ ์ ์ธํ๊ณ ๋ ์ค์์ 7๊ณผ ๋์ผํ๊ฒ ์ค์ํ์๋ค.A polyamic acid having a weight average molecular weight of 100,000 and a polyacrylonitrile having a weight average molecular weight of 157,000 were dissolved in dimethylacetamide (N, N-dimethylacetamide, DMAc) and dimethylformamide (DMF), respectively, to prepare respective spinning solutions. , This was carried out in the same manner as in Example 7 except that it was put in the main tank connected to the spinning solution units (10b, 10d).
์ค์์ 10Example 10
์ฐํ์จ๋๊ฐ 80-100โ์ธ ์ ์คํฉ๋ ํด๋ฆฌ์ฐ๋ ํ์ DMAc(N,N-dimethylaceticamide) ์ฉ๋งค์ 15์ค๋%๊ฐ ๋๋๋ก ์ฉํดํ์ฌ ์ ์ต์ ๊ณ ๋ถ์ ์ฉ์ก์ ์ ์กฐํ๊ณ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ์ ์ต์ ๊ณ ๋ถ์ ์ ๋(10a, 10c)์ ์ฃผํฑํฌ์ ํฌ์
ํ์๋ค. ๋ํ ์ค๋ํ๊ท ๋ถ์๋์ด 100,000์ธ ํด๋ฆฌ์๋ฏน์ฐ๊ณผ ์์์ฑ ํด๋ฆฌ์ฐ๋ ํ์ ๋๋ฉํธ์์ธํธ์๋ฏธ๋(N,N-Dimethylacetamide, DMAc)์ ์ฉํด์์ผ ๊ฐ๊ฐ์ ๋ฐฉ์ฌ์ฉ์ก์ ์ ์กฐํ๊ณ , ์ด๋ฅผ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10b, 10d)์ ์ฐ๊ฒฐ๋ ์ฃผํฑํฌ์ ํฌ์
ํ์๋ค.A low-melting polymer solution was prepared by dissolving a low-polymerization polyurethane having a softening temperature of 80-100 ยฐ C. in a 15% by weight solvent of DMAc (N, N-dimethylaceticamide) to prepare a low melting polymer solution and a low melting polymer unit (10a, 10c) of an electrospinning apparatus. Was put in the main tank. In addition, the polyamic acid and hydrophobic polyurethane having a weight average molecular weight of 100,000 were dissolved in dimethylacetamide (N, N-Dimethylacetamide, DMAc) to prepare respective spinning solutions, and the main tanks connected to the
์ ์ต์ ๊ณ ๋ถ์ ์ ๋(10a)์์ ์ ๊ทน๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์20kV, 70โ์์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ๋ 0.1g/ใก์ธ ์ ์ฐฉ์ธต์ ์
๋ฃฐ๋ก์ค์ค ๊ธฐ์ฌ์์ ํ์ฑํ์๊ณ , ์ด์ด์ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10b)์์ ์ ๊ทน๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์ 25kV, 70โ์์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ๋ 0.5g/ใก์ธ ์ 1๋๋
ธ์ฌ์ ์ธต(ํด๋ฆฌ์๋ฏน์ฐ)์ ์ ์ธตํ์ฑํ์๋ค. ์๊ธฐ ์ 1๋๋
ธ์ฌ์ ์ธต ์๋ก ์ ์ต์ ๊ณ ๋ถ์ ์ ๋(10c)์ ํตํด ๋์ผํ์ ๊ธฐ๋ฐฉ์ฌ ์กฐ๊ฑดํ์์ ๋ ๋ค๋ฅธ ์ ์ฐฉ์ธต์ ํ์ฑํ์๊ณ , ์๊ธฐ ์ ์ฐฉ์ธต์๋ก ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10d)๋ก๋ถํฐ ์ ๊ทน๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์ 20kV, 70โ์์ ์ ๊ธฐ๋ฐฉ ์ฌํ์ฌ ํ๋ 0.5g/ใก์ธ ์ 2๋๋
ธ์ฌ์ ์ธต(์์์ฑ ํด๋ฆฌ์ฐ๋ ํ)์ ์ ์ธตํ์ฑํ์๋ค.In the low melting
์ค์์ 11Example 11
์ค๋ํ๊ท ๋ถ์๋์ด 100,000์ธ ํด๋ฆฌ์๋ฏน์ฐ๊ณผ ์ค๋ํ๊ท ๋ถ์๋์ด 50,000์ธ ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋๋ฅผ ๋๋ฉํธ์์ธํธ์๋ฏธ๋(N,N-Dimethylacetamide, DMAc)์ ์ฉํด์์ผ ๊ฐ๊ฐ์ ๋ฐฉ์ฌ์ฉ์ก์ ์ ์กฐํ๊ณ , ์ด๋ฅผ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10b, 10d)์ ์ฐ๊ฒฐ๋ ์ฃผํฑ ํฌ์ ํฌ์ ํ ๊ฒ์ ์ ์ธํ๊ณ ๋ ์ค์์ 10๊ณผ ๋์ผํ๊ฒ ์ค์ํ์๋ค.Polyamic acid having a weight average molecular weight of 100,000 and polyvinylidene fluoride having a weight average molecular weight of 50,000 were dissolved in dimethylacetamide (N, N-Dimethylacetamide, DMAc) to prepare respective spinning solutions, and the spinning solution unit (10b). , 10d) was carried out in the same manner as in Example 10 except that the main tank connected to.
์ค์์ 12Example 12
์ค๋ํ๊ท ๋ถ์๋์ด 100,000์ธ ํด๋ฆฌ์๋ฏน์ฐ๊ณผ ์ต์ 125โ์ธ ์ ์ต์ ํด๋ฆฌ์์คํ
๋ฅด๋ฅผ (N,N-Dimethylacetamide, DMAc)์ ์ฉํด์์ผ ๊ฐ๊ฐ์ ๋ฐฉ์ฌ์ฉ์ก์ ์ ์กฐํ๊ณ , ์ด๋ฅผ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10b, 10d)์ ์ฐ๊ฒฐ๋ ์ฃผํฑํฌ์ ํฌ์
ํ ๊ฒ์ ์ ์ธํ๊ณ ๋ ์ค์์ 10 ๊ณผ ๋์ผํ๊ฒ ์ค์ํ์๋ค.Each spinning solution was prepared by dissolving a polyamic acid having a weight average molecular weight of 100,000 and a low melting point polyester having a melting point of 125 ยฐ C. in (N, N-Dimethylacetamide, DMAc), and a main solution connected to the
์ค์์ 13Example 13
์ฐํ์จ๋๊ฐ 80-100โ์ธ ์ ์คํฉ๋ ํด๋ฆฌ์ฐ๋ ํ์ DMAc(N,N-dimethylaceticamide) ์ฉ๋งค์ 15์ค๋%๊ฐ ๋๋๋ก ์ฉํดํ์ฌ ์ ์ต์ ๊ณ ๋ถ์ ์ฉ์ก์ ์ ์กฐํ๊ณ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ์ ์ต์ ๊ณ ๋ถ์ ์ ๋(10a, 10c, 10e)์ ์ฃผํฑํฌ์ ํฌ์
ํ์๋ค. ๋ํ ์ค๋ํ๊ท ๋ถ์๋์ด 157,000์ธ ํด๋ฆฌ์ํฌ๋ฆด๋ก๋ํธ๋ฆด์ DMF์ ์ฉํด์ํค๊ณ , ์ค๋ํ๊ท ๋ถ์๋์ด 100,000์ธ ํด๋ฆฌ์๋ฏน์ฐ๊ณผ ์น์์ฑ ํด๋ฆฌ์ฐ๋ ํ์ ๋์ผํ ์ฉ๋งค์ธ ๋๋ฉํธ์์ธํธ์๋ฏธ๋(N,N-Dimethylacetamide, DMAc)์ ๊ฐ๊ฐ ์ฉํด์์ผ ๋ฐฉ์ฌ์ฉ์ก์ ์ ์กฐํ๊ณ , ์ด๋ฅผ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10b, 10d, 10f)์ ์ฐ๊ฒฐ๋ ์ฃผํฑํฌ์ ํฌ์
ํ์๋ค.A low-melting polymer solution was prepared by dissolving a low-polymerization polyurethane having a softening temperature of 80-100 ยฐ C. in a 15% by weight solvent of DMAc (N, N-dimethylaceticamide) to prepare a low-melting polymer solution. 10e) to the main tank. In addition, polyacrylonitrile having a weight average molecular weight of 157,000 was dissolved in DMF, and polyamic acid and hydrophilic polyurethane having a weight average molecular weight of 100,000 were dissolved in the same solvent, dimethylacetamide (N, N-Dimethylacetamide, DMAc), respectively. A working solution was prepared and put in a main tank connected to the
์ ์ต์ ๊ณ ๋ถ์ ์ ๋(10a)์์ ์ ๊ทน๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์25kV, 70โ์์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ๋ 0.1g/ใก์ธ ์ ์ฐฉ์ธต์ ์
๋ฃฐ๋ก์ค์ค ๊ธฐ์ฌ์์ ํ์ฑํ์๊ณ , ์ด์ด์ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10b)์์ ์ ๊ทน๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์ 20kV, 70โ์์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ๋ 0.5g/ใก์ธ ์ 1๋๋
ธ์ฌ์ ์ธต(ํด๋ฆฌ์ํฌ๋ฆด๋ก๋ํธ๋ฆด)์ ์ ์ธต ํ์ฑํ์๋ค. ์๊ธฐ ์ 1๋๋
ธ์ฌ์ ์ธต ์๋ก ์ ์ต์ ๊ณ ๋ถ์ ์ ๋(10c)์ ํตํด ๋์ผํ ์ ๊ธฐ๋ฐฉ์ฌ ์กฐ๊ฑดํ์์ ์ 2์ ์ฐฉ์ธต์ ํ์ฑํ์๊ณ , ์๊ธฐ ์ 2์ ์ฐฉ์ธต์๋ก ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10d)๋ก๋ถํฐ ์ ๊ทน๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์ 20kV, 70โ์์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ๋ 0.5g/ใก์ธ ์ 2๋๋
ธ์ฌ์ ์ธต(ํด๋ฆฌ์๋ฏน์ฐ)์ ์ ์ธต ํ์ฑํ์๋ค.์ด๋ฅผ ๋ค์ ์ ์ต์ ๊ณ ๋ถ์ ์ ๋(10e)์ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10f)๋ฅผ ํต๊ณผ ์ํค๋ฉด์ ์ ๊ทน๊ณผ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์ 20kV, 70โ์์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ์ 3์ ์ฐฉ์ธต ๋ฐ์ 3๋๋
ธ์ฌ์ ์ธต(์น์์ฑ ํด๋ฆฌ์ฐ๋ ํ)์ ์ ์ธต ํ์ฑํ์๋ค.In the low-melting
์ค์์ 14Example 14
์น์์ฑ ๊ณ ๋ถ์๋ก ํด๋ฆฌ์๋ฏธ๋์ ํด๋ฆฌ๋น๋์์ฝ์ ์ ํํ์ฌ์ด๋ฅผ ๋๋ฉํธ์์ธํธ์๋ฏธ๋(N,N-Dimethylacetamide, DMAc)์ ์ฉํด์์ผ ๊ฐ๊ฐ์ ๋ฐฉ์ฌ์ฉ์ก์ ์ ์กฐํ๊ณ , ์ด๋ฅผ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10b, 10f)์ ์ฐ๊ฒฐ๋ ์ฃผํฑํฌ์ ํฌ์ ํ ๊ฒ์ ์ ์ธํ๊ณ ๋ ์ค์์ 13๊ณผ ๋์ผํ๊ฒ ์ค์ํ์๋ค.Polyamide and polyvinyl alcohol were selected as hydrophilic polymers and dissolved in dimethylacetamide (N, N-Dimethylacetamide, DMAc) to prepare respective spinning solutions, which were added to the main tank connected to the spinning solution units (10b, 10f). The same procedure as in Example 13 was carried out except for the addition.
์ค์์ 15Example 15
๋ด์ด์ฑ ๊ณ ๋ถ์๋ก ํด๋ฆฌ์ํ
๋ฅด์คํฐ์ ์ ํํ์ฌ (N,N-Dimethylacetamide, DMAc)์ ์ฉํด์์ผ ์ด๋ฅผ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10d)์ ์ฐ๊ฒฐ๋ ์ฃผํฑํฌ์ ํฌ์
ํ ๊ฒ์ ์ ์ธํ๊ณ ๋ ์ค์์ 13๊ณผ ๋์ผํ๊ฒ ์ค์ํ์๋ค.Polyethersulfone was selected as the heat resistant polymer and dissolved in (N, N-Dimethylacetamide, DMAc), and the same procedure as in Example 13 was carried out except that the polyether sulfone was added to the main tank connected to the
์ค์์ 16Example 16
์ฐํ์จ๋๊ฐ 80-100โ์ธ ์ ์คํฉ๋ ํด๋ฆฌ์ฐ๋ ํ์ DMAc(N,N-dimethylaceticamide) ์ฉ๋งค์ 15์ค๋%๊ฐ ๋๋๋ก ์ฉํดํ์ฌ ์ ์ต์ ๊ณ ๋ถ์ ์ฉ์ก์ ์ ์กฐํ๊ณ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ์ ์ต์ ๊ณ ๋ถ์ ์ ๋(10a, 10c, 10e)์ ์ฃผํฑํฌ์ ํฌ์
ํ์๋ค. ๋ํ ์น์์ฑ ํด๋ฆฌ์ฐ๋ ํ, ์ค๋ํ๊ท ๋ถ์๋์ด 100,000์ธ ํด๋ฆฌ์๋ฏน์ฐ ๋ฐ ๋ถ์๋50,000์ธ ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋๋ฅผ ๋์ผํ ์ฉ๋งค์ธ ๋๋ฉํธ์์ธํธ์๋ฏธ๋(N,N-Dimethylacetamide, DMAc)์ ๊ฐ๊ฐ ์ฉํด์์ผ ๋ฐฉ์ฌ์ฉ์ก์ ์ ์กฐํ๊ณ , ์ด๋ฅผ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10b, 10d, 10f)์ ์ฐ๊ฒฐ๋ ์ฃผํฑํฌ์ ํฌ์
ํ์๋ค.A low-melting polymer solution was prepared by dissolving a low-polymerization polyurethane having a softening temperature of 80-100 ยฐ C. in a 15% by weight solvent of DMAc (N, N-dimethylaceticamide) to prepare a low-melting polymer solution. 10e) to the main tank. In addition, a hydrophilic polyurethane, a polyamic acid having a weight average molecular weight of 100,000, and a polyvinylidene fluoride having a molecular weight of 50,000 were dissolved in the same solvent, dimethylacetamide (N, N-Dimethylacetamide, DMAc), respectively, to prepare a spinning solution. It was put in the main tank connected with the used
์ ์ต์ ๊ณ ๋ถ์ ์ ๋(10a)์์ ์ ๊ทน๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์20kV, 70โ์์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ๋ 0.1g/ใก์ธ ์ ์ฐฉ์ธต์ ์
๋ฃฐ๋ก์ค์ค ๊ธฐ์ฌ์์ ํ์ฑํ์๊ณ , ์ด์ด์ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10b)์์ ์ ๊ทน๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์ 25kV, 70โ์์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ๋ 0.5g/ใก์ธ ์ 1๋๋
ธ์ฌ์ ์ธต(์น์์ฑ ํด๋ฆฌ์ฐ๋ ํ)์ ์ ์ธต ํ์ฑํ์๋ค. ์๊ธฐ ์ 1๋๋
ธ์ฌ์ ์ธต ์๋ก ์ ์ต์ ๊ณ ๋ถ์ ์ ๋(10c)์ ํตํด ๋์ผํ ์ ๊ธฐ๋ฐฉ์ฌ ์กฐ๊ฑดํ์์ ์ 2์ ์ฐฉ์ธต์ ํ์ฑํ์๊ณ , ์๊ธฐ ์ 2์ ์ฐฉ์ธต์๋ก ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10d)๋ก๋ถํฐ ์ ๊ทน๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์ 20kV, 70โ์์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ๋ 0.5g/ใก์ธ ์ 2๋๋
ธ์ฌ์ ์ธต(ํด๋ฆฌ์๋ฏน์ฐ)์ ์ ์ธต ํ์ฑํ์๋ค.์ด๋ฅผ ๋ค์ ์ ์ต์ ๊ณ ๋ถ์ ์ ๋(10e)์ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10f)๋ฅผ ํต๊ณผ ์ํค๋ฉด์ ์ ๊ทน๊ณผ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์ 20kV, 70โ์์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ์ 3์ ์ฐฉ์ธต ๋ฐ์ 3๋๋
ธ์ฌ์ ์ธต(ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋)์ ์ ์ธต ํ์ฑํ์๋ค.In the low melting
์ค์์ 17Example 17
์น์์ฑ ๊ณ ๋ถ์๋ก ํด๋ฆฌ์๋ฏธ๋์ ์์์ฑ ๊ณ ๋ถ์๋ก ์์์ฑ ํด๋ฆฌ์ฐ๋ ํ์ ์ ํํ์ฌ ๋์ผํ ์ฉ๋งค์ธ ๋๋ฉํธ์์ธํธ์๋ฏธ๋(N,N-Dimethylacetamide, DMAc)์ ์ฉํด์์ผ ๊ฐ๊ฐ์ ๋ฐฉ์ฌ์ฉ์ก์ ์ ์กฐํ๊ณ , ์ด๋ฅผ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10b, 10f)์ ์ฐ๊ฒฐ๋ ์ฃผํฑํฌ์ ํฌ ์ ํ ๊ฒ์ ์ ์ธํ๊ณ ๋ ์ค์์ 16๊ณผ ๋์ผํ๊ฒ ์ค์ํ์๋ค.Selected polyamide as a hydrophilic polymer and hydrophobic polyurethane as a hydrophobic polymer, dissolved in the same solvent, dimethylacetamide (N, N-Dimethylacetamide, DMAc) to prepare respective spinning solutions, and the spinning solution units (10b, 10f) Except that the injection into the main tank connected to and was carried out in the same manner as in Example 16.
์ค์์ 18Example 18
๋ด์ด์ฑ ๊ณ ๋ถ์๋ก ํด๋ฆฌ์ํ
๋ฅด์คํฐ์ ์ ํํ์ฌ (N,N-Dimethylacetamide, DMAc)์ ์ฉํด์์ผ ์ด๋ฅผ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10d)์ ์ฐ๊ฒฐ๋ ์ฃผํฑํฌ์ ํฌ์
ํ ๊ฒ์ ์ ์ธํ๊ณ ๋ ์ค์์ 16๊ณผ ๋์ผํ๊ฒ ์ค์ํ์๋ค.Polyethersulfone was selected as the heat resistant polymer and dissolved in (N, N-Dimethylacetamide, DMAc), and the same procedure as in Example 16 was carried out except that the polyether sulfone was added to the main tank connected to the
์ค์์ 19Example 19
์ฐํ์จ๋๊ฐ 80-100โ์ธ ์ ์คํฉ๋ ํด๋ฆฌ์ฐ๋ ํ์ DMAc(N,N-dimethylaceticamide) ์ฉ๋งค์ 15์ค๋%๊ฐ ๋๋๋ก ์ฉํดํ์ฌ ์ ์ต์ ๊ณ ๋ถ์ ์ฉ์ก์ ์ ์กฐํ๊ณ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ์ ์ต์ ๊ณ ๋ถ์ ์ ๋(10a, 10c, 10e)์ ์ฃผํฑํฌ์ ํฌ์
ํ์๋ค. ๋ํ ์์์ฑ ํด๋ฆฌ์ฐ๋ ํ, ์ค๋ํ๊ท ๋ถ์๋์ด 100,000์ธ ํด๋ฆฌ์๋ฏน์ฐ ๋ฐ ๋ถ์๋ 50,000์ธ ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋๋ฅผ ๋์ผํ ์ฉ๋งค์ธ ๋๋ฉํธ์์ธํธ์๋ฏธ๋(N,N-Dimethylacetamide, DMAc)์ ๊ฐ๊ฐ ์ฉํด์์ผ ๋ฐฉ์ฌ์ฉ์ก์ ์ ์กฐํ๊ณ , ์ด๋ฅผ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10b, 10d, 10f)์ ์ฐ๊ฒฐ๋ ์ฃผํฑํฌ์ ํฌ์
ํ์๋ค.A low-melting polymer solution was prepared by dissolving a low-polymerization polyurethane having a softening temperature of 80-100 ยฐ C. in a 15% by weight solvent of DMAc (N, N-dimethylaceticamide) to prepare a low-melting polymer solution. 10e) to the main tank. In addition, a hydrophobic polyurethane, a polyamic acid having a weight average molecular weight of 100,000, and a polyvinylidene fluoride having a molecular weight of 50,000 were dissolved in the same solvent, dimethylacetamide (N, N-Dimethylacetamide, DMAc), respectively, to prepare a spinning solution. It was put in the main tank connected with the used
์ ์ต์ ๊ณ ๋ถ์ ์ ๋(10a)์์ ์ ๊ทน๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์20kV, 70โ์์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ๋ 0.1g/ใก์ธ ์ ์ฐฉ์ธต์ ์
๋ฃฐ๋ก์ค์ค ๊ธฐ์ฌ์์ ํ์ฑํ์๊ณ , ์ด์ด์ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10b)์์ ์ ๊ทน๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์ 25kV, 70โ์์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ๋ 0.5g/ใก์ธ ์ 1๋๋
ธ์ฌ์ ์ธต(์์์ฑ ํด๋ฆฌ์ฐ๋ ํ)์ ์ ์ธต ํ์ฑํ์๋ค. ์๊ธฐ ์ 1๋๋
ธ์ฌ์ ์ธต ์๋ก ์ ์ต์ ๊ณ ๋ถ์ ์ ๋(10c)์ ํตํด ๋์ผํ ์ ๊ธฐ๋ฐฉ์ฌ ์กฐ๊ฑดํ์์ ์ 2์ ์ฐฉ์ธต์ ํ์ฑํ์๊ณ , ์๊ธฐ ์ 2์ ์ฐฉ์ธต์๋ก ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10d)๋ก๋ถํฐ ์ ๊ทน๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์ 20kV, 70โ์์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ๋ 0.5g/ใก์ธ ์ 2๋๋
ธ์ฌ์ ์ธต(ํด๋ฆฌ์๋ฏน์ฐ)์ ์ ์ธต ํ์ฑํ์๋ค.์ด๋ฅผ ๋ค์ ์ ์ต์ ๊ณ ๋ถ์ ์ ๋(10e)์ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10f)๋ฅผ ํต๊ณผ ์ํค๋ฉด์ ์ ๊ทน๊ณผ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์ 20kV, 70โ์์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ์ 3์ ์ฐฉ์ธต ๋ฐ์ 3๋๋
ธ์ฌ์ ์ธต(ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋)์ ์ ์ธต ํ์ฑํ์๋ค.In the low melting
์ค์์ 20Example 20
์์์ฑ ๊ณ ๋ถ์๋ก ๋ถ์๋ 50,000์ธ ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋์ ์ต์ 120โ์ธ ํด๋ฆฌ์์คํ
๋ฅด ๋ฅผ ์ ํํ์ฌ ๋์ผํ ์ฉ๋งค์ธ ๋๋ฉํธ์์ธํธ์๋ฏธ๋(N,N-Dimethylacetamide,DMAc)์ ์ฉํด์์ผ ๊ฐ๊ฐ์ ๋ฐฉ์ฌ์ฉ์ก์ ์ ์กฐํ๊ณ , ์ด๋ฅผ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10b, 10f)์ ์ฐ๊ฒฐ๋ ์ฃผํฑํฌ์ ํฌ์
ํ ๊ฒ์ ์ ์ธํ๊ณ ๋ ์ค์์ 19์ ๋์ผํ๊ฒ ์ค์ํ์๋ค.As a hydrophobic polymer, polyvinylidene fluoride having a molecular weight of 50,000 and polyester having a melting point of 120 ยฐ C. were selected and dissolved in the same solvent, dimethylacetamide (N, N-Dimethylacetamide, DMAc), to prepare respective spinning solutions. The same procedure as in Example 19 was carried out except that the main tanks connected to the
์ค์์ 21Example 21
๋ด์ด์ฑ ๊ณ ๋ถ์๋ก ํด๋ฆฌ์ํ
๋ฅด์คํฐ์ ์ ํํ์ฌ (N,N-Dimethylacetamide, DMAc)์ ์ฉํด์์ผ ์ด๋ฅผ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10d)์ ์ฐ๊ฒฐ๋ ์ฃผํฑํฌ์ ํฌ์
ํ ๊ฒ์ ์ ์ธํ๊ณ ๋ ์ค์์ 19์ ๋์ผํ๊ฒ ์ค์ํ์๋ค.Polyethersulfone was selected as the heat resistant polymer and dissolved in (N, N-Dimethylacetamide, DMAc), and the same procedure as in Example 19 was carried out except that the polyether sulfone was added to the main tank connected to the
์ค์์ 22Example 22
์ฐํ์จ๋๊ฐ 80-100โ์ธ ์ ์คํฉ๋ ํด๋ฆฌ์ฐ๋ ํ์ DMAc(N,N-dimethylaceticamide) ์ฉ๋งค์ 15์ค๋%๊ฐ ๋๋๋ก ์ฉํดํ์ฌ ์ ์ต์ ๊ณ ๋ถ์ ์ฉ์ก์ ์ ์กฐํ๊ณ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ์ ์ต์ ๊ณ ๋ถ์ ์ ๋(10a, 10c, 10e)์ ์ฃผํฑํฌ์ ํฌ์ ํ์๋ค. ๋ํ ์ค๋ํ๊ท ๋ถ์๋ 50,000์ธ ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋๋ฅผ ๋๋ฉํธ์์ธํธ์๋ฏธ๋(N,N-Dimethylacetamide, DMAc)์ ๊ฐ๊ฐ ์ฉํด์์ผ ๋ฐฉ์ฌ์ฉ์ก์ ์ ์กฐํ๊ณ , ์ด๋ฅผ ๋ฐฉ ์ฌ์ฉ์ก ์ ๋(10b, 10d, 10f)์ ์ฐ๊ฒฐ๋ ์ฃผํฑํฌ์ ํฌ์ ํ์๋ค.A low-melting polymer solution was prepared by dissolving a low-polymerization polyurethane having a softening temperature of 80-100 ยฐ C. in a 15% by weight solvent of DMAc (N, N-dimethylaceticamide) to prepare a low-melting polymer solution. 10e) to the main tank. In addition, a polyvinylidene fluoride having a weight average molecular weight of 50,000 was dissolved in dimethylacetamide (DMAc), respectively, to prepare a spinning solution, which was then added to the main tank connected to the room use liquid units (10b, 10d, and 10f). Input.
์ ์ต์ ๊ณ ๋ถ์ ์ ๋(10a)์์ ์ ๊ทน๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์20kV, 70โ์์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ๋ 0.1g/m2์ธ ์ ์ฐฉ์ธต์ ๊ธฐ์ฌ์์ ํ์ฑํ์๊ณ , ์ด์ด์ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10b)์์ ์ ๊ทน๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์ 15kV, 70โ์์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ๋ 0.5g/m2, ์ง๊ฒฝ 250nm์ธ ์ 1ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋ ๋๋
ธ์ฌ์ ์ธต์ ์ ์ธต ํ์ฑํ์๋ค. ์๊ธฐ ์ 1ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋ ๋๋
ธ์ฌ์ ์ธต์๋ก์ ์ต์ ๊ณ ๋ถ์ ์ ๋(10c)์ ํตํด ๋์ผํ ์ ๊ธฐ๋ฐฉ์ฌ ์กฐ๊ฑดํ์์ ์ 2์ ์ฐฉ์ธต์ ํ์ฑํ์๊ณ , ์๊ธฐ ์ 2์ ์ฐฉ์ธต์๋ก ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10d)๋ก๋ถํฐ ์ ๊ทน๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์ 17.5kV, 70โ์์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ๋ 0.5g/m2,์ง๊ฒฝ 170nm์ธ ์ 2ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋ ๋๋
ธ์ฌ์ ์ธต์ ์ ์ธต ํ์ฑํ์๋ค. ์ด๋ฅผ ๋ค์ ์ ์ต์ ๊ณ ๋ถ์ ์ ๋(10e)์ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10f)๋ฅผ ํต๊ณผ ์ํค๋ฉด์ ์ ๊ทน๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ40cm, ์ธ๊ฐ์ ์ 20kV, 70โ์์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ์ 3์ ์ฐฉ์ธต ๋ฐ ํ๋ 0.5g/m2, ์ง๊ฒฝ 130nm ์ธ ์ 3ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋ ๋๋
ธ์ฌ์ ์ธต์ ์ ์ธตยทํ์ฑํ์๋ค.In the low
์ค์์ 23Example 23
๋ฐฉ์ฌ์ฉ์ก ์ ๋(10b, 10d, 10f)์์์ ์ ๊ธฐ๋ฐฉ์ฌ์ ์ธ๊ฐ์ ์์ ๊ฐ๊ฐ 17kV,20kV, 25kV๋ก ๋ณ๊ฒฝํ ๊ฒ์ ์ ์ธํ๊ณ ๋ ์ค์์ 22์ ๋์ผํ๊ฒ ์ค์ํ์๋ค. ๊ทธ ๊ฒฐ๊ณผ์ 1ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋ ๋๋
ธ์ฌ์ ์ ์ฌ์ ์ง๊ฒฝ์ 170nm, ์ 2ํด๋ฆฌ๋น๋๋ฆฌ๋ดํ๋ฃจ์ค๋ผ์ด๋ ๋๋
ธ์ฌ์ ์ ์ฌ์ ์ง๊ฒฝ์ 130nm, ์ 3ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋ ๋๋
ธ ์ฌ์ ์ ์ฌ์ ์ง๊ฒฝ์ 100nm์์ ์ ์ ์์๋ค.The same procedure as in Example 22 was carried out except that the applied voltage during the electrospinning of the
์ค์์ 24Example 24
์ฐํ์จ๋๊ฐ 80-100โ์ธ ์ ์คํฉ๋ ํด๋ฆฌ์ฐ๋ ํ์ DMAc(N,N-dimethylaceticamide) ์ฉ๋งค์ 15์ค๋%๊ฐ ๋๋๋ก ์ฉํดํ์ฌ ์ ์ต์ ๊ณ ๋ถ์ ์ฉ์ก์ ์ ์กฐํ๊ณ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ์ ์ต์ ๊ณ ๋ถ์ ์ ๋(10a, 10c)์ ์ฃผํฑํฌ์ ํฌ์ ํ์๋ค. ๋ํ ๋์ผ๋ก 6์ ํฌ๋ฆ์ฐ์ ์ฉํด์์ผ ์ ์กฐํ ๋ฐฉ์ฌ์ฉ์ก ๋ฐ ์ค๋ํ๊ท ๋ถ์๋ 50,000์ธ ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋๋ฅผ ๋๋ฉํธ์์ธํธ์๋ฏธ๋(N,N-Dimethylacetamide, DMAc)์ ์ฉํด์ํจ ๋ฐฉ์ฌ์ฉ์ก์ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10b, 10d) ์ ์ฐ๊ฒฐ๋ ํฑํฌ์ ์ฃผ์ ํ์๋ค.A low-melting polymer solution was prepared by dissolving a low-polymerization polyurethane having a softening temperature of 80 to 100 ยฐ C. in a DMAc (N, N-dimethylaceticamide) solvent to prepare a low-melting polymer solution. Was put in the main tank. In addition, a spinning solution prepared by dissolving nylon 6 in formic acid and a spinning solution in which polyvinylidene fluoride having a weight average molecular weight of 50,000 was dissolved in dimethylacetamide (N, N-Dimethylacetamide, DMAc), was a spinning solution unit (10b, 10d). Injected into a tank connected to.
์ ์ต์ ๊ณ ๋ถ์ ์ ๋(10a)์์ ์ ๊ทน๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์20kV, 70โ์์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ๋ 0.1g/m2์ธ ์ ์ฐฉ์ธต์ ๊ธฐ์ฌ์์ ํ์ฑํ์๊ณ , ์ด์ด์ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10b)์์ ์ ๊ทน๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์ 20kV, 70โ์์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ๋ 0.5g/m2,์ง๊ฒฝ 130nm์ธ ๋์ผ๋ก ๋๋
ธ์ฌ์ ์ธต์ ์ ์ธต ํ์ฑํ์๋ค.In the low
๋์ผํ ์ ๊ธฐ๋ฐฉ์ฌ ์กฐ๊ฑด์์ ์ํํ ๊ฒฐ๊ณผ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10d)์์๋ ์ง๊ฒฝ130nm์ธ ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋ ๋๋
ธ์ฌ์ ์ธต์ ์ ์ธต ํ์ฑํ์๋ค.As a result of the same electrospinning conditions, in the
์ค์์ 25Example 25
๋ฐฉ์ฌ์ฉ์ก ์ ๋(10b, 10d)์์์ ์ ๊ธฐ๋ฐฉ์ฌ์ ์ธ๊ฐ์ ์์ ๊ฐ๊ฐ 17kV, 25kV๋ก๋ณ๊ฒฝํ ๊ฒ์ ์ ์ธํ๊ณ ๋ ์ค์์ 24์ ๋์ผํ๊ฒ ์ค์ํ์๋ค. ๊ทธ ๊ฒฐ๊ณผ ๋์ผ๋ก 6 ๋๋
ธ์ฌ์ ์ ์ฌ์ ์ง๊ฒฝ์ 150nm, ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋ ๋๋
ธ์ฌ์ ์ ์ฌ์ ์ง๊ฒฝ์100nm์์ ์ ์ ์์๋ค.The same procedure as in Example 24 was carried out except that the applied voltage during the electrospinning of the
์ค์์ 26Example 26
์ฐํ์จ๋๊ฐ 80-100โ์ธ ์ ์คํฉ๋ ํด๋ฆฌ์ฐ๋ ํ์ DMAc(N,N-dimethylaceticamide) ์ฉ๋งค์ 15์ค๋%๊ฐ ๋๋๋ก ์ฉํดํ์ฌ ์ ์ต์ ๊ณ ๋ถ์ ์ฉ์ก์ ์ ์กฐํ๊ณ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ์ ์ต์ ๊ณ ๋ถ์ ์ ๋(10a, 10c)์ ์ฃผํฑํฌ์ ํฌ์
ํ์๋ค. ๋ํ ์ค๋ํ๊ท ๋ถ์๋ 50,000์ธ ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋๋ฅผ ๋๋ฉํธ์์ธํธ์๋ฏธ๋(N,N-Dimethylacetamide, DMAc)์ ์ฉํด์ํจ ๋ฐฉ์ฌ์ฉ์ก์ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10b, 10d) ์ ์ฐ๊ฒฐ๋ ํฑํฌ์ ์ฃผ์
ํ์๋ค.A low-melting polymer solution was prepared by dissolving a low-polymerization polyurethane having a softening temperature of 80 to 100 ยฐ C. in a DMAc (N, N-dimethylaceticamide) solvent to prepare a low-melting polymer solution. Was put in the main tank. In addition, a spinning solution in which polyvinylidene fluoride having a weight average molecular weight of 50,000 was dissolved in dimethylacetamide (N, N-Dimethylacetamide, DMAc) was injected into a tank connected to the
์ ์ต์ ๊ณ ๋ถ์ ์ ๋(10a)์์ ์ ๊ทน๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์20kV, 70โ์์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ๋ 0.1g/m2์ธ ์ ์ฐฉ์ธต์ ๊ธฐ์ฌ์์ ํ์ฑํ์๊ณ , ์ด์ด์ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10b)์์ ์ ๊ทน๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์ 25kV, 70โ์์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ๋ 0.5g/m2, ์ง๊ฒฝ 130nm์ธ ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋ ๋๋
ธ์ฌ์ ์ธต์ ์ ์ธต ํ์ฑํ์๋ค.In the low
๋ฐฉ์ฌ์ฉ์ก ์ ๋(10d)์์๋ ๋์ผํ ์ ๊ธฐ๋ฐฉ์ฌ ์กฐ๊ฑด์์ ์ธ๊ฐ์ ์ 20kV๋ก ์ ๊ธฐ ๋ฐฉ์ฌํ์ฌ ์ํํ ๊ฒฐ๊ณผ ํ๋ 0.5g/m2,์ง๊ฒฝ 100nm์ธ ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋ ๋๋
ธ ์ฌ์ ์ธต์ ์ ์ธต ํ์ฑํ์๋ค.In the
์ค์์ 27Example 27
๋ฐฉ์ฌ์ฉ์ก ์ ๋(10b, 10d)์์์ ์ ๊ธฐ๋ฐฉ์ฌ์ ์ธ๊ฐ์ ์์ ๊ฐ๊ฐ 17kV, 25kV๋ก๋ณ๊ฒฝํ ๊ฒ์ ์ ์ธํ๊ณ ๋ ์ค์์ 26๊ณผ ๋์ผํ๊ฒ ์ค์ํ์๋ค. ๊ทธ ๊ฒฐ๊ณผ ์ง๊ฒฝ์ด ๊ฐ๊ฐ 150nm, 100nm์ธ ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋ ๋๋
ธ์ฌ์ ์ธต์ ์ ์ธตํ ์ ์์๋ค.The same procedure as in Example 26 was carried out except that the applied voltage during the electrospinning of the
์ค์์ 28Example 28
์ ์คํฉ๋ ํด๋ฆฌ์ฐ๋ ํ์ DMAc(N,N-dimethylaceticamide) ์ฉ๋งค์ 25์ค๋%๊ฐ ๋๋๋ก ์ฉํดํ์ฌ ์ ์ต์ ๊ณ ๋ถ์ ์ฉ์ก์ ์ ์กฐํ๊ณ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ์ ์ต์ ๊ณ ๋ถ์ ์ ๋(10a, 10c)์ ์ฃผํฑํฌ์ ํฌ์
ํ์๋ค. ๋ํ ํด๋ฆฌ์ฐ๋ ํ๊ณผ ์ค๋ํ๊ท ๋ถ์๋ 50,000์ธ ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋๋ฅผ ๋์ผํ ์ฉ๋งค์ธ ๋๋ฉํธ์์ธํธ์๋ฏธ๋(N,N-Dimethylacetamide, DMAc)์ ์ฉํด์ํจ ๋ฐฉ์ฌ์ฉ์ก์ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10b, 10d)์ ์ฐ๊ฒฐ๋ ํฑํฌ์ ์ฃผ์
ํ์๋ค.The low-polymerization polyurethane was dissolved in DMAc (N, N-dimethylaceticamide) solvent to 25% by weight to prepare a low-melting polymer solution, and was put in the main tanks of the low-melting polymer unit (10a, 10c) of the electrospinning apparatus. In addition, a spinning solution in which polyurethane and polyvinylidene fluoride having a weight average molecular weight of 50,000 was dissolved in the same solvent, dimethylacetamide (N, N-Dimethylacetamide, DMAc), was injected into a tank connected to the
์ ์ต์ ๊ณ ๋ถ์ ์ ๋(10a)์์ ์ ๊ทน๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์20kV, 70โ์์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ๋ 0.1g/m2์ธ ์ ์ฐฉ์ธต์ ๊ธฐ์ฌ์์ ํ์ฑํ์๊ณ , ์ด์ด์ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10b)์์ ์ ๊ทน๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์ 25kV, 70โ์์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ๋ 0.5g/m2 ์ธ ํด๋ฆฌ์ฐ๋ ํ ๋๋
ธ์ฌ์ ์ธต์ ์ ์ธต ํ์ฑํ์๋ค.In the low
๋ฐฉ์ฌ์ฉ์ก ์ ๋(10d)์์๋ ๋์ผํ ์ ๊ธฐ๋ฐฉ์ฌ ์กฐ๊ฑด์์ ์ธ๊ฐ์ ์ 20kV๋ก ์ ๊ธฐ ๋ฐฉ์ฌํ์ฌ ์ํํ ๊ฒฐ๊ณผ ํ๋ 0.5g/m2์ธ ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋ ๋๋
ธ์ฌ์ ์ธต์ ์ ์ธต ํ์ฑํ์๋ค.In the
์ค์์ 29Example 29
์ ์คํฉ๋ ํด๋ฆฌ์ฐ๋ ํ์ DMAc(N,N-dimethylaceticamide) ์ฉ๋งค์ 25์ค๋%๊ฐ ๋๋๋ก ์ฉํดํ์ฌ ์ ์ต์ ๊ณ ๋ถ์ ์ฉ์ก์ ์ ์กฐํ๊ณ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ์ ์ต์ ๊ณ ๋ถ์ ์ ๋(10a, 10c)์ ์ฃผํฑํฌ์ ํฌ์ ํ์๋ค. ์ด์ด์ ์ค๋ํ๊ท ๋ถ์๋(Mw)์ด 50,000์ธ ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋๋ฅผ ๋๋ฉํธ์์ธํธ์๋ฏธ๋(N,N-Dimethylacetamide, DMAc)์ ์ฉํดํ์ฌ ๋ฐฉ์ฌ์ฉ์ก์ ์ ์กฐํ๊ณ , ์ด๋ฅผ ๋ฐฉ์ฌ์ฉ์ก ์ ๋ (10b, 10d)์ ์ฃผํฑํฌ์ ํฌ์ ํ ์๋ค. The low-polymerization polyurethane was dissolved in DMAc (N, N-dimethylaceticamide) solvent to 25% by weight to prepare a low-melting polymer solution, and was put in the main tanks of the low-melting polymer unit (10a, 10c) of the electrospinning apparatus. Subsequently, polyvinylidene fluoride having a weight average molecular weight (Mw) of 50,000 was dissolved in dimethylacetamide (N, N-Dimethylacetamide, DMAc) to prepare a spinning solution, which was added to the main tank of the spinning solution unit (10b, 10d). Input.
์ ์ต์ ๊ณ ๋ถ์ ์ ๋์์๋ ์ ๊ทน๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์ 20kV, 70โ์์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ๋ 0.1g/m2์ธ ์ ์ฐฉ์ธต์ ๊ธฐ์ฌ์์ ํ์ฑํ์๊ณ , ์ด์ด์ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10b)์์ ์ ๊ทน๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์ 15kV, 70โ์์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ๋0.5g/m2 , ์ง๊ฒฝ 200nm์ธ ์ 1ํด๋ฆฌ๋น๋๋ฆฌ๋ ํ๋ฃจ์ค๋ผ์ด๋ ๋๋
ธ์ฌ์ ์ธต์ ์ ์ธต ํ์ฑํ์๋ค. ๊ทธ๋ฐ๋ค์ ํ๋ฆฝ์ฅ์น๋ฅผ ํต๊ณผ์์ผ ๊ธฐ์ฌ์ ์ด์ ์ ์ธตํ์ฑ๋ ์ 1 ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋ ๋๋
ธ์ฌ์ ๋ถ์งํฌ๋ฅผ ํฌํจํ๋ ์ง๋ฌผ์ ์, ํ๊ฐ 180ยฐ๋ก ์ญ์ ๋๋๋ก ํ์ ํ ํ, ์ ์ต์ ๊ณ ๋ถ์ ์ ๋(10c)๋ก ์ด์กํ์ฌ 10a์ ๋์ผํ ์กฐ๊ฑด์์ ์ ๊ธฐ๋ฐฉ์ฌํ๊ณ ์ด๋ฅผ ๋ค์ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10d)์์ ์ ๊ทน๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์ 25kV, 70โ์์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ๋ 0.5g/m2 , ์ง๊ฒฝ 130nm์ธ ์ 2ํด๋ฆฌ๋น๋๋ฆฌ๋ ํ๋ก์ฐ๋ผ์ด๋๋๋
ธ์ฌ์ ์ธต์ ์ ์ธต ํ์ฑํ์๋ค.In the low melting point polymer unit, the distance between the electrode and the collector was 40 cm, the applied voltage was 20 kV, and 70 ยฐ C., which was then electrospun to form an adhesive layer having a basis weight of 0.1 g / m 2 on the substrate, and then the distance between the electrode and the collector in the
์ค์์ 3030 to implementation
์ ์คํฉ๋ ํด๋ฆฌ์ฐ๋ ํ์ DMAc(N,N-dimethylaceticamide) ์ฉ๋งค์ 25์ค๋%๊ฐ ๋๋๋ก ์ฉํดํ์ฌ ์ ์ต์ ๊ณ ๋ถ์ ์ฉ์ก์ ์ ์กฐํ๊ณ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ์ ์ต์ ๊ณ ๋ถ์ ์ ๋(10a, 10c)์ ์ฃผํฑํฌ์ ํฌ์
ํ์๋ค. ์ด์ด์ ๋์ผ๋ก 6์ ํฌ๋ฆ์ฐ์ ์ฉํด์ํค๊ณ ์ด๋ฅผ ๋ฐฉ์ฌ์ฉ์ก ์ ๋ (10b)์ ์ฃผํฑํฌ์ ํฌ์
ํ๊ณ , ์ค๋ํ๊ท ๋ถ์๋(Mw)์ด 50,000์ธ ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋๋ฅผ ๋๋ฉํธ์์ธํธ์๋ฏธ๋(N,N-Dimethylacetamide, DMAc)์ ์ฉํดํ์ฌ ๋ฐฉ์ฌ์ฉ์ก์ ์ ์กฐํ๊ณ , ์ด๋ฅผ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10d)์ ์ฃผํฑํฌ์ ํฌ์
ํ์๋ค.The low-polymerization polyurethane was dissolved in DMAc (N, N-dimethylaceticamide) solvent to 25% by weight to prepare a low-melting polymer solution, and was put in the main tanks of the low-melting polymer unit (10a, 10c) of the electrospinning apparatus. Then, nylon 6 was dissolved in formic acid and poured into the main tank of the
์ ์ต์ ๊ณ ๋ถ์ ์ ๋์์๋ ์ ๊ทน๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์ 20kV, 70โ์์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ๋ 0.1g/m2์ธ ์ ์ฐฉ์ธต์ ๊ธฐ์ฌ์์ ํ์ฑํ์๊ณ , ์ด์ด์ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10b)์์ ์ ๊ทน๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์ 25kV, 70โ์์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ๋ 0.5g/m2 ์ธ ๋์ผ๋ก ๋๋
ธ์ฌ์ ์ธต์ ํ์ฑํ์๋ค. ๊ทธ๋ฐ๋ค์ ํ๋ฆฝ์ฅ์น๋ฅผ ํต๊ณผ์์ผ ๊ธฐ์ฌ์ ์ด์ ์ ์ธตํ์ฑ๋ ์ 1 ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋ ๋๋
ธ์ฌ์ ๋ถ์งํฌ๋ฅผ ํฌํจํ๋ ๊ธฐ์ฌ์ ์, ํ๊ฐ 180ยฐ๋ก ์ญ์ ๋๋๋ก ํ์ ํ ํ, ์ ์ต์ ๊ณ ๋ถ์ ์ ๋(10c)๋ก ์ด์กํ์ฌ 10a์ ๋์ผํ ์กฐ๊ฑด์์ ์ ๊ธฐ๋ฐฉ์ฌํ๊ณ ์ด๋ฅผ ๋ค์ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10d)์์ ์ ๊ทน๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์ 25kV, 70โ์์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ๋ 0.5g/m2์ธ ํด๋ฆฌ๋น๋๋ฆฌ๋ ํ๋ก์ฐ๋ผ์ด๋ ๋๋
ธ์ฌ์ ์ธต์ ์ ์ธต ํ์ฑํ์๋ค.In the low melting point polymer unit, the distance between the electrode and the collector was 40 cm, the applied voltage was 20 kV, and 70 ยฐ C., which was then electrospun to form an adhesive layer having a basis weight of 0.1 g / m 2 on the substrate, and then the distance between the electrode and the collector in the
์ค์์ 31Example 31
์ ์คํฉ๋ ํด๋ฆฌ์ฐ๋ ํ์ DMAc(N,N-dimethylaceticamide) ์ฉ๋งค์ 25์ค๋%๊ฐ ๋๋๋ก ์ฉํดํ์ฌ ์ ์ต์ ๊ณ ๋ถ์ ์ฉ์ก์ ์ ์กฐํ๊ณ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น์ ์ ์ต์ ๊ณ ๋ถ์ ์ ๋(10a, 10c)์ ์ฃผํฑํฌ์ ํฌ์
ํ์๋ค. ์ด์ด์ ์ค๋ํ๊ท ๋ถ์๋(Mw)์ด 50,000์ธ ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋๋ฅผ ๋๋ฉํธ์์ธํธ์๋ฏธ๋(N,N-Dimethylacetamide, DMAc)์ ์ฉํดํ์ฌ ๋ฐฉ์ฌ์ฉ์ก์ ์ ์กฐํ๊ณ , ์ด๋ฅผ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10b)์ ์ฃผํฑํฌ์ ํฌ์
ํ์๋ค.The low-polymerization polyurethane was dissolved in DMAc (N, N-dimethylaceticamide) solvent to 25% by weight to prepare a low-melting polymer solution, and was put in the main tanks of the low-melting polymer unit (10a, 10c) of the electrospinning apparatus. Subsequently, polyvinylidene fluoride having a weight average molecular weight (Mw) of 50,000 was dissolved in dimethylacetamide (N, N-Dimethylacetamide, DMAc) to prepare a spinning solution, which was poured into the main tank of the
์ ์ต์ ๊ณ ๋ถ์ ์ ๋์์๋ ์ ๊ทน๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์ 20kV, 70โ์์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ๋ 0.1g/m2์ธ ์ ์ฐฉ์ธต์ ๊ธฐ์ฌ์์ ํ์ฑํ์๊ณ , ์ด์ด์ ๋ฐฉ์ฌ์ฉ์ก ์ ๋(10b)์์ ์ ๊ทน๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์ 25kV, 70โ์์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํ๋ 0.5g/m2 ์ธ ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋ ๋๋
ธ์ฌ์ ์ธต์ ํ์ฑํ์๋ค.In the low melting point polymer unit, the distance between the electrode and the collector was 40 cm, the applied voltage was 20 kV, and 70 ยฐ C., which was then electrospun to form an adhesive layer having a basis weight of 0.1 g / m 2 on the substrate, and then the distance between the electrode and the collector in the
๊ทธ ๋ค์ ์ ์ต์ ๊ณ ๋ถ์ ์ ๋(10c)์์ 10a์ ๋์ผํ ์กฐ๊ฑด์์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ์ ์ฐฉ์ฒด์ธต์ ํ์ฑํ์๋ค. ๊ทธ๋ฆฌ๊ณ ๋์ ์ ๊ธฐ๋ฐฉ์ฌ์ฅ์น ํ๋จ๋ถ์ ์์นํ ํฉ์ง์ฅ์น์์๋ ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋ ๋๋ ธ์ฌ์ ์ธต๊ณผ ์ 2๊ธฐ์ฌ๋ฅผ ์ ํฉํ์ฌ ๋๋ ธ์ฌ์ ํํฐ๋ฅผ ์ ์กฐํ์๋ค.Then, in the low melting polymer unit (10c) it was electrospun under the same conditions as 10a to form an adhesive layer. Then, in the lamination apparatus located at the rear end of the electrospinning apparatus, a nanofiber filter was manufactured by bonding the polyvinylidene fluoride nanofiber layer and the second substrate.
๋น๊ต์ 1Comparative Example 1
์ ๋ฃฐ๋ก์ค์ค ๊ธฐ์ฌ๋ฅผ ํํฐ ์ฌ์ฌ๋ก ์ฌ์ฉํ์๋ค.Cellulose substrates were used as filter media.
๋น๊ต์ 2Comparative Example 2
์ ๋ฃฐ๋ก์ค์ค ๊ธฐ์ฌ์์ ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋๋ฅผ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ํด๋ฆฌ๋น๋๋ฆฌ๋ด ํ๋ฃจ์ค๋ผ์ด๋ ๋๋ ธ์ฌ์ ๋ถ์งํฌ๋ฅผ ์ ์ธตํ์ฑํ์ฌ ํํฐ๋ฅผ ์ ์กฐํ์๋ค.The polyvinylidene fluoride was electrospun on a cellulose substrate to form a polyvinylidene fluoride nanofiber nonwoven fabric to prepare a filter.
- ์ฌ๊ณผํจ์จ ์ธก์ -Filtration efficiency measurement
์๊ธฐ ์ ์กฐ๋ ๋๋ ธ์ฌ์ ํํฐ์ ํจ์จ์ ์ธก์ ํ๊ธฐ ์ํด DOP ์ํ๋ฐฉ๋ฒ์ ์ด์ฉํ์๋ค. DOP ์ํ๋ฐฉ๋ฒ์ ํฐ์์ค์์ด ์ธ์ฝํผ๋ ์ดํฐ๋(TSI Incorporated)์ TSI 3160์์๋ํ ํํฐ ๋ถ์๊ธฐ(AFT)๋ก ๋์ฅํธํํ๋ ์ดํธ(DOP) ํจ์จ์ ์ธก์ ํ๋ ๊ฒ์ผ๋ก์, ํํฐ ๋ฏธ๋์ด ์์ฌ์ ํต๊ธฐ์ฑ, ํํฐ ํจ์จ, ์ฐจ์์ ์ธก์ ํ ์ ์๋ค.The DOP test method was used to measure the efficiency of the prepared nanofiber filter. DOP test method is TSI Incorporated's TSI 3160's automated filter analyzer (AFT) to measure dioctylphthalate (DOP) efficiency, which measures the air permeability, filter efficiency and differential pressure of filter media materials. Can be.
์๊ธฐ ์๋ํ ๋ถ์๊ธฐ๋ DOP๋ฅผ ์ํ๋ ํฌ๊ธฐ์ ์ ์๋ฅผ ๋ง๋ค์ด ํํฐ ์ํธ ์์ํฌ๊ณผํ์ฌ ๊ณต๊ธฐ์ ์๋, DOP ์ฌ๊ณผ ํจ์จ, ๊ณต๊ธฐ ํฌ๊ณผ๋(ํต๊ธฐ์ฑ) ๋ฑ์ ๊ณ์๋ฒ์ผ๋ก ์๋์ผ๋ก ์ธก์ ํ๋ ์ฅ์น์ด๋ฉฐ ๊ณ ํจ์จ ํํฐ์ ์์ฃผ ์ค์ํ ๊ธฐ๊ธฐ์ด๋ค.The automated analyzer is a device that automatically measures the air velocity, DOP filtration efficiency, air permeability (breathability), etc. by making DOP particles of desired size and passing them on the filter sheet, which is very important for high efficiency filters.
DOP % ํจ์จ์ ๋ค์๊ณผ ๊ฐ์ด ์ ์๋๋ค:DOP% efficiency is defined as:
DOP % ํจ์จ = (1 - (DOP๋๋ ํ๋ฅ/DOP ๋๋ ์๋ฅ))ร100DOP% Efficiency = (1-(DOP Concentration Downstream / DOP Concentration Upstream)) ร 100
์ค์์ 1 ๋ด์ง ์ค์์ 31 ๋ฐ ๋น๊ต์ 1์ ์ฌ๊ณผ ํจ์จ์ ์๊ธฐ์ ๊ฐ์ ๋ฐฉ๋ฒ์ ์ํด ์ธก์ ํ์ฌ ํ 1์ ๋ํ๋ด์๋ค.The filtration efficiency of Examples 1 to 31 and Comparative Example 1 was measured by the same method as shown in Table 1 below.
์ด์ ๊ฐ์ด ๋ณธ ๋ฐ๋ช ์ ์ค์์๋ฅผ ํตํด ์ ์กฐ๋ ๋๋ ธ์ฌ์ ์ธต์ ํฌํจํ๋ ํํฐ๋ ๋น๊ต์์ ๋นํ์ฌ ์ฌ๊ณผํจ์จ์ด ์ฐ์ํจ์ ์ ์ ์๋ค.Thus, it can be seen that the filter including the nanofiber layer prepared through the embodiment of the present invention has superior filtration efficiency than the comparative example.
- ์๋ ฅ๊ฐํ ๋ฐ ํํฐ์๋ช ์ธก์ -Pressure drop and filter life measurement
์๊ธฐ ์ ์กฐ๋ ๋๋ ธ์ฌ์ ๋ถ์งํฌ ํํฐ๋ฅผ 50ใ/m3์ ์ ๋์ ๋ฐ๋ฅธ ASHRAE 52.1๋ก ์๋ ฅ๊ฐํ(Pressure drop)์ ์ธก์ ํ๊ณ , ์ด์ ๋ฐ๋ฅธ ํํฐ ์๋ช ์ ์ธก์ ํ์๋ค. ์ค์์1 ๋ด์ง 3๊ณผ ๋น๊ต์1์ ๋น๊ตํ ๋ฐ์ดํฐ๋ฅผ ํ 2์ ๋ํ๋ด์๋ค.The pressure drop (Pressure drop) of the prepared nanofiber nonwoven filter was measured with ASHRAE 52.1 according to a flow rate of 50 ฮผg / m 3 , and thus the filter life was measured. Table 2 shows the data comparing Examples 1 to 3 and Comparative Example 1.
ํ 2์ ๋ฐ๋ฅด๋ฉด ๋ณธ ๋ฐ๋ช ์ ์ค์์๋ฅผ ํตํด ์ ์กฐ๋ ํํฐ๋ ๋น๊ต์์ ๋นํ์ฌ ์๋ ฅ๊ฐํ๊ฐ ๋ฎ์ ์๋ ฅ์์ค์ด ์ ๊ณ ํํฐ์๋ช ์ ๋ ๊ธธ์ด ๊ฒฐ๊ณผ์ ์ผ๋ก ๋ด๊ตฌ์ฑ์ด ์ฐ์ํจ์ ์ ์ ์๋ค.According to Table 2 it can be seen that the filter produced through the embodiment of the present invention has a lower pressure drop than the comparative example, less pressure loss and longer filter life resulting in superior durability.
- ๋๋ ธ์ฌ์ ๋ถ์งํฌ์ ํ๋ฆฌ์ฌ๋ถ-Desorption of Nanofiber Nonwoven Fabric
์๊ธฐ ์ ์กฐ๋ ํํฐ๋ฅผ ASTM D 2724 ๋ฐฉ๋ฒ์ผ๋ก ๋๋ ธ์ฌ์ ๋ถ์งํฌ์ ํํฐ ๊ธฐ์ฌ์ ํ๋ฆฌ์ฌ๋ถ๋ฅผ ์ธก์ ํ ๊ฒฐ๊ณผ, ์ค์์ 1 ๋ด์ง 31์ ์ํด์ ์ ์กฐ๋ ํํฐ์์๋ ๋๋ ธ์ฌ์ ๋ถ์งํฌ์ ํ๋ฆฌ๊ฐ ์ผ์ด๋์ง ์์์ผ๋, ๋น๊ต์ 2์ ์ํด์ ์ ์กฐ๋ ํํฐ๋ ๋๋ ธ์ฌ์ ๋ถ์งํฌ์ ํ๋ฆฌ๊ฐ ๋ฐ์ํ๋ค.As a result of measuring the detachment of the nanofiber nonwoven fabric and the filter substrate by the ASTM D 2724 method, the filter produced according to Examples 1 to 31 did not occur in the filter prepared in Examples 1 to 31, but prepared by Comparative Example 2 Filter produced desorption of the nanofiber nonwoven fabric.
๋ฐ๋ผ์, ๋ณธ ๋ฐ๋ช ๊ณผ ๊ฐ์ด ๊ธฐ์ฌ์์ ๋ด์ด์ฑ ๊ณ ๋ถ์๊ณผ ์์ซ์ฑ ๊ณ ๋ถ์ ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ ๋๋ ธ์ฌ์ ์ธต์ ์ ์ต์ ๊ณ ๋ถ์ ์ฉ์ก์ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ์ ์ฐฉ์ธต์ด ํ์ฑ๋ ๋๋ ธ์ฌ์ ํํฐ๋ ๊ธฐ์ฌ์ ๋๋ ธ์ฌ์ ์ธต ๋ฐ ๋๋ ธ์ฌ์ ์ธต๊ฐ์ ํ๋ฆฌ๊ฐ ์ ๋ฐ์ํ์ง ์์์ ์ ์ ์๋ค.Therefore, the nanofiber filter in which the adhesive layer is formed by electrospinning the nanofibrous layer electrospun with the heat-resistant polymer and the hydrophobic polymer solution on the substrate as in the present invention does not easily detach between the substrate, the nanofiber layer, and the nanofiber layer. It can be seen that.
- ์จ๋์กฐ์ ์ฅ์น์ ์ํ ์ ๋์กฐ์ ๊ฒฐ๊ณผํ์ธ-Check the viscosity control result by temperature controller
์ค์์ใ๏ผ๏ผExample 32
ํด๋ฆฌ์ํ
๋ฅด์ ํฐ 20์ค๋%๋ฅผ N-N-๋๋ฉํธ์์ธํธ์๋ง์ด๋(DMAc) ์ฉ๋งค 80์ค๋%๋ฅผ ์ฌ์ฉํ์ฌ ์ฉํด์์ผ ๋๋๊ฐ 10%, ์ ๋ 1000cps์ธ ๋ฐฉ์ฌ์ฉ์ก์ ์ ์กฐํ๊ณ ์ฃผํฑํฌ(8)์๊ตฌ๋นํ์๋ค. ์ดํ ์๊ธฐ ์ฃผํฑํฌ(8)๋ก๋ถํฐ ๋ฐฉ์ฌ์ฉ์ก์ ๋
ธ์ฆ๋ธ๋ก์ผ๋ก ์ด๋์ํจ ํ ๋
ธ์ฆ๋ธ๋ก๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์ 25kV๋ก ์ ๊ธฐ๋ฐฉ์ฌ ํ์๋ค. ์ดํ ๋ฐฉ์ฌ๊ณต์ ์ ๊ฑฐ์น๋ฉฐ ๋ฐฉ์ฌ๋์ง ๋ชปํ๊ณ ์ค๋ฒํ๋ก์ฐ๋ ๊ณ ํ๋ถ์ด ๋ค์ ์ ์ฅํฑํฌ์ ํ๋์ธ ์ฃผ ์ ์ฅ ํฑํฌ๋ก ๊ตฌ๋น๋๋ ๊ณผ์ ์์ ์ฃผํฑํฌ๋ด ๋ฐฉ์ฌ์ฉ์ก์ ๋๋๊ฐ 15%๋ก ๋ณ๊ฒฝ๋์๊ณ , ์ด์ ๋ฐ๋ผ ์ ๋๋ 2000cps๋ก ๋ณ๊ฒฝ๋์๋ค. ์ดํ ์จ๋์กฐ์ ์ฅ์น์ ์ผ์์ ์ํด ์ ๋๋ฅผ1000cps๋ก ๋ฎ์ถ๊ธฐ ์ํด ์ฃผํฑํฌ์ ์จ๋๋ฅผ 70โ๋ก ์์น์ํจ ํ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ๋๋
ธ์ฌ ์ ๋ฅผ ์ป์๋ค.20% by weight of polyether sulfone was dissolved using 80% by weight of a solvent of N-N-dimethylacetamide (DMAc) to prepare a spinning solution having a concentration of 10% and a viscosity of 1000 cps and prepared in the main tank (8). Thereafter, the spinning solution was moved from the
์ค์์ 33Example 33
์ค๋ฒํ๋ก์ฐ๋ ๊ณ ํ๋ถ์ ์ํด ์ฃผํฑํฌ(8) ๋ด ๋ฐฉ์ฌ์ฉ์ก์ ๋๋๊ฐ 20%๋ก ๋ณ๊ฒฝ๋์ด ์ ๋๊ฐ ์ฌ๋ผ๊ฐ์ ๋ฐ๋ผ, ์ ๋๋ฅผ 1000cps๋ก ์ ์งํ๊ธฐ ์ํด ์จ๋์กฐ์ ์ฅ์น์ ์ํด์ฃผํฑํฌ(8)์ ์จ๋๋ฅผ 65โ๋ก ์์น์ํค๋ ๊ฒ์ ์ ์ธํ๊ณ ๋ ์ค์์ 32์ ๊ฐ์ ๊ณต์ ์ผ๋ก ์ ๊ธฐ๋ฐฉ์ฌ๋ฅผ ์ค์ํ์๋ค.As the concentration of the spinning solution in the
์ค์์๏ผ๏ผExample 34
์ค๋ฒํ๋ก์ฐ๋ ๊ณ ํ๋ถ์ ์ํด ์ฃผํฑํฌ(8) ๋ด ๋ฐฉ์ฌ์ฉ์ก์ ๋๋๊ฐ 25%๋ก ๋ณ๊ฒฝ๋์ด ์ ๋๊ฐ ์ฌ๋ผ๊ฐ์ ๋ฐ๋ผ, ์ ๋๋ฅผ 1000cps๋ก ์ ์งํ๊ธฐ ์ํด ์จ๋์กฐ์ ์ฅ์น์ ์ํด์ฃผ์ ์ฅ ํฑํฌ์ ์จ๋๋ฅผ 80โ๋ก ์์น์ํค๋ ๊ฒ์ ์ ์ธํ๊ณ ๋ ์ค์์ ๏ผ๏ผ์ ๊ฐ์ ๊ณต์ ์ผ๋ก ์ ๊ธฐ๋ฐฉ์ฌ๋ฅผ ์ค์ํ์๋ค.As the concentration of the spinning solution in the
์ค์์Example 35ย 35
์ค๋ฒํ๋ก์ฐ๋ ๊ณ ํ๋ถ์ ์ํด ์ฃผํฑํฌ(8) ๋ด ๋ฐฉ์ฌ์ฉ์ก์ ๋๋๊ฐ 30%๋ก ๋ณ๊ฒฝ๋์ด ์ ๋๊ฐ ์ฌ๋ผ๊ฐ์ ๋ฐ๋ผ, ์ ๋๋ฅผ 1000cps๋ก ์ ์งํ๊ธฐ ์ํด ์จ๋์กฐ์ ์ฅ์น์ ์ํด์ฃผ์ ์ฅ ํฑํฌ์ ์จ๋๋ฅผ 95โ๋ก ์์น์ํค๋ ๊ฒ์ ์ ์ธํ๊ณ ๋ ์ค์์ 32์ ๊ฐ์ ๊ณต์ ์ผ๋ก ์ ๊ธฐ๋ฐฉ์ฌ๋ฅผ ์ค์ํ์๋ค.As the concentration of the spinning solution in the
์ค์์ 36Example 36
๋ด์ด์ฑ ๊ณ ๋ถ์ 20์ค๋%๋ฅผ N-N-๋๋ฉํธ์์ธํธ์๋ง์ด๋(DMAc) ์ฉ๋งค 80์ค๋%๋ฅผ ์ฌ์ฉํ์ฌ ์ฉํด์์ผ ๋๋๊ฐ 10%, ์ ๋ 1000cps์ธ ๋ฐฉ์ฌ์ฉ์ก์ ์ ์กฐํ๊ณ ์ฃผํฑํฌ(8)์๊ตฌ๋นํ์๋ค. ์ดํ ์๊ธฐ ์ฃผํฑํฌ(8)๋ก๋ถํฐ ๋ฐฉ์ฌ์ฉ์ก์ ๋
ธ์ฆ๋ธ๋ก์ผ๋ก ์ด๋์ํจ ํ ๋
ธ์ฆ๋ธ๋ก๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์ 25kV๋ก ์ ๊ธฐ๋ฐฉ์ฌ ํ์๋ค. ์ดํ ๋ฐฉ์ฌ๊ณต์ ์ ๊ฑฐ์น๋ฉฐ ๋ฐฉ์ฌ๋์ง ๋ชปํ๊ณ ์ค๋ฒํ๋ก์ฐ๋ ๊ณ ํ๋ถ์ด ๋ค์ ์ ์ฅํฑํฌ์ ํ๋์ธ ์ฃผ์ ์ฅ ํฑํฌ๋ก ๊ตฌ๋น๋๋ ๊ณผ์ ์์ ์ฃผํฑํฌ๋ด ๋ฐฉ์ฌ์ฉ์ก์ ๋๋๊ฐ 15%๋ก ๋ณ๊ฒฝ๋์๊ณ , ์ด์ ๋ฐ๋ผ ์ ๋๋ 2000cps๋ก ๋ณ๊ฒฝ๋์๋ค. ์ดํ ์จ๋์กฐ์ ์ฅ์น์ ์ผ์์ ์ํด ์ ๋๋ฅผ1000cps๋ก ๋ฎ์ถ๊ธฐ ์ํด ์ฃผํฑํฌ์ ์จ๋๋ฅผ 70โ๋ก ์์น์ํจ ํ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ๋๋
ธ์ฌ ์ ๋ฅผ ์ป์๋ค.20 wt% of the heat-resistant polymer was dissolved using 80 wt% of N-N-dimethylacetamide (DMAc) solvent to prepare a spinning solution having a concentration of 10% and a viscosity of 1000 cps, which was prepared in the main tank (8). Thereafter, the spinning solution was moved from the
์ค์์ 37Example 37
์ค๋ฒํ๋ก์ฐ๋ ๊ณ ํ๋ถ์ ์ํด ์ฃผํฑํฌ(8) ๋ด ๋ฐฉ์ฌ์ฉ์ก์ ๋๋๊ฐ 20%๋ก ๋ณ๊ฒฝ๋์ด ์ ๋๊ฐ ์ฌ๋ผ๊ฐ์ ๋ฐ๋ผ, ์ ๋๋ฅผ 1000cps๋ก ์ ์งํ๊ธฐ ์ํด ์จ๋์กฐ์ ์ฅ์น์ ์ํด์ฃผํฑํฌ(8)์ ์จ๋๋ฅผ 65โ๋ก ์์น์ํค๋ ๊ฒ์ ์ ์ธํ๊ณ ๋ ์ค์์ 36์ ๊ฐ์ ๊ณต์ ์ผ๋ก ์ ๊ธฐ๋ฐฉ์ฌ๋ฅผ ์ค์ํ์๋ค.As the concentration of the spinning solution in the
์ค์์๏ผ8Example 38
์ค๋ฒํ๋ก์ฐ๋ ๊ณ ํ๋ถ์ ์ํด ์ฃผํฑํฌ(8) ๋ด ๋ฐฉ์ฌ์ฉ์ก์ ๋๋๊ฐ 25%๋ก ๋ณ๊ฒฝ๋์ด ์ ๋๊ฐ ์ฌ๋ผ๊ฐ์ ๋ฐ๋ผ, ์ ๋๋ฅผ 1000cps๋ก ์ ์งํ๊ธฐ ์ํด ์จ๋์กฐ์ ์ฅ์น์ ์ํด์ฃผ์ ์ฅ ํฑํฌ์ ์จ๋๋ฅผ 80โ๋ก ์์น์ํค๋ ๊ฒ์ ์ ์ธํ๊ณ ๋ ์ค์์ ๏ผ6์ ๊ฐ์ ๊ณต์ ์ผ๋ก ์ ๊ธฐ๋ฐฉ์ฌ๋ฅผ ์ค์ํ์๋ค.As the concentration of the spinning solution in the
์ค์์ 39Example 39
์ค๋ฒํ๋ก์ฐ๋ ๊ณ ํ๋ถ์ ์ํด ์ฃผํฑํฌ(8) ๋ด ๋ฐฉ์ฌ์ฉ์ก์ ๋๋๊ฐ 30%๋ก ๋ณ๊ฒฝ๋์ด ์ ๋๊ฐ ์ฌ๋ผ๊ฐ์ ๋ฐ๋ผ, ์ ๋๋ฅผ 1000cps๋ก ์ ์งํ๊ธฐ ์ํด ์จ๋์กฐ์ ์ฅ์น์ ์ํด์ฃผ์ ์ฅ ํฑํฌ์ ์จ๋๋ฅผ 95โ๋ก ์์น์ํค๋ ๊ฒ์ ์ ์ธํ๊ณ ๋ ์ค์์ 36์ ๊ฐ์ ๊ณต์ ์ผ๋ก ์ ๊ธฐ๋ฐฉ์ฌ๋ฅผ ์ค์ํ์๋ค.As the concentration of the spinning solution in the
์ค์์ 40Example 40
์ค๋ํ๊ท ๋ถ์๋์ด 100,000์ธ ํด๋ฆฌ์๋ฏน์ฐ 20์ค๋%๋ฅผ N-N-๋๋ฉํธ์์ธํธ์๋ง์ด๋(DMAc) ์ฉ๋งค 80์ค๋%๋ฅผ ์ฌ์ฉํ์ฌ ์ฉํด์์ผ ๋๋๊ฐ 10%, ์ ๋ 1000cps์ธ ๋ฐฉ์ฌ์ฉ์ก์ ์ ์กฐํ๊ณ ์ฃผํฑํฌ(8)์ ๊ตฌ๋นํ์๋ค. ์ดํ ์๊ธฐ ์ฃผํฑํฌ(8)๋ก๋ถํฐ ๋ฐฉ์ฌ์ฉ์ก์ ๋
ธ์ฆ๋ธ๋ก์ผ๋ก ์ด๋์ํจ ํ ๋
ธ์ฆ๋ธ๋ก๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์ 25kV๋ก ์ ๊ธฐ๋ฐฉ์ฌ ํ์๋ค. ์ดํ ๋ฐฉ์ฌ๊ณต์ ์ ๊ฑฐ์น๋ฉฐ ๋ฐฉ์ฌ๋์ง ๋ชปํ๊ณ ์ค๋ฒํ๋ก์ฐ๋ ๊ณ ํ๋ถ์ด ๋ค์ ์ ์ฅํฑํฌ์ ํ๋์ธ ์ฃผ์ ์ฅ ํฑํฌ๋ก ๊ตฌ๋น๋๋ ๊ณผ์ ์์ ์ฃผํฑํฌ๋ด ๋ฐฉ์ฌ์ฉ์ก์ ๋๋๊ฐ 15%๋ก ๋ณ๊ฒฝ๋์๊ณ , ์ด์ ๋ฐ๋ผ ์ ๋๋ 2000cps๋ก ๋ณ๊ฒฝ๋์๋ค. ์ดํ ์จ๋์กฐ์ ์ฅ์น์ ์ผ์์ ์ํด ์ ๋๋ฅผ 1000cps๋ก ๋ฎ์ถ๊ธฐ ์ํด ์ฃผํฑํฌ์ ์จ๋๋ฅผ 70โ๋ก ์์น์ํจํ ์ ๊ธฐ๋ฐฉ์ฌํ์ฌ ๋๋
ธ์ฌ์ ๋ฅผ ์ป์๋ค.20% by weight of a polyamic acid having a weight average molecular weight of 100,000 was dissolved using 80% by weight of a NN-dimethylacetamide (DMAc) solvent to prepare a spinning solution having a concentration of 10% and a viscosity of 1000 cps, and was provided in the main tank (8). . Thereafter, the spinning solution was moved from the
์ค์์ 41Example 41
์ค๋ฒํ๋ก์ฐ๋ ๊ณ ํ๋ถ์ ์ํด ์ฃผํฑํฌ(8) ๋ด ๋ฐฉ์ฌ์ฉ์ก์ ๋๋๊ฐ 20%๋ก ๋ณ๊ฒฝ๋์ด ์ ๋๊ฐ ์ฌ๋ผ๊ฐ์ ๋ฐ๋ผ, ์ ๋๋ฅผ 1000cps๋ก ์ ์งํ๊ธฐ ์ํด ์จ๋์กฐ์ ์ฅ์น์ ์ํด์ฃผํฑํฌ(8)์ ์จ๋๋ฅผ 65โ๋ก ์์น์ํค๋ ๊ฒ์ ์ ์ธํ๊ณ ๋ ์ค์์ 40์ ๊ฐ์ ๊ณต์ ์ผ๋ก ์ ๊ธฐ๋ฐฉ์ฌ๋ฅผ ์ค์ํ์๋ค.As the concentration of the spinning solution in the
์ค์์42Example 42
์ค๋ฒํ๋ก์ฐ๋ ๊ณ ํ๋ถ์ ์ํด ์ฃผํฑํฌ(8) ๋ด ๋ฐฉ์ฌ์ฉ์ก์ ๋๋๊ฐ 25%๋ก ๋ณ๊ฒฝ๋์ด ์ ๋๊ฐ ์ฌ๋ผ๊ฐ์ ๋ฐ๋ผ, ์ ๋๋ฅผ 1000cps๋ก ์ ์งํ๊ธฐ ์ํด ์จ๋์กฐ์ ์ฅ์น์ ์ํด์ฃผ์ ์ฅ ํฑํฌ์ ์จ๋๋ฅผ 80โ๋ก ์์น์ํค๋ ๊ฒ์ ์ ์ธํ๊ณ ๋ ์ค์์ 40์ ๊ฐ์ ๊ณต์ ์ผ๋ก ์ ๊ธฐ๋ฐฉ์ฌ๋ฅผ ์ค์ํ์๋ค.As the concentration of the spinning solution in the
๋น๊ต์ 3Comparative Example 3
ํด๋ฆฌ์ํ ๋ฅด์ ํฐ 20์ค๋%๋ฅผ N-N-๋๋ฉํธ์์ธํธ์๋ง์ด๋(DMAc) ์ฉ๋งค 80์ค๋%๋ฅผ ์ฌ์ฉํ์ฌ ์ฉํด์์ผ ๋๋๊ฐ 10%, ์ ๋ 1000cps์ธ ๋ฐฉ์ฌ์ฉ์ก์ ์ ์กฐํ๊ณ ์ฃผ์ ์ฅ ํฑํฌ์ ๊ตฌ๋นํ์๋ค. ์ดํ ์๊ธฐ ์ฃผ์ ์ฅ ํฑํฌ๋ก๋ถํฐ ๋ฐฉ์ฌ์ฉ์ก์ ๋ ธ์ฆ๋ธ๋ก์ผ๋ก ์ด๋์ํจ ํ ๋ ธ์ฆ๋ธ๋ก๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์ 25kV๋ก ์ ๊ธฐ๋ฐฉ์ฌ ํ์๋ค. ์ดํ๋ฐฉ์ฌ๊ณต์ ์ ๊ฑฐ์น๋ฉฐ ๋ฐฉ์ฌ๋์ง ๋ชปํ๊ณ ์ค๋ฒํ๋ก์ฐ๋ ๊ณ ํ๋ถ์ด ๋ค์ ์ฃผ์ ์ฅ ํฑํฌ๋ก ๊ตฌ๋น๋๋ ๊ณผ์ ์์ ์ฃผ์ ์ฅ ํฑํฌ ๋ด ๋ฐฉ์ฌ์ฉ์ก์ ๋๋๊ฐ 20%๋ก ๋ณ๊ฒฝ๋์๊ณ , ์ด์ ๋๋๋ฅผ ๋ค์ 10%์ผ๋ก ์ ์งํ๊ธฐ ์ํด DMAc๋ฅผ ์ฒจ๊ฐํ๊ณ , ํฌ์์ ์ธ THF๋ฅผ ์ฒจ๊ฐํ์ฌ ์ ๊ธฐ๋ฐฉ์ฌ๋ฅผ ํ์๋ค.20 wt% of polyether sulfone was dissolved using 80 wt% of N-N-dimethylacetamide (DMAc) solvent to prepare a spinning solution having a concentration of 10% and a viscosity of 1000 cps. Thereafter, the spinning solution was moved from the main storage tank to the nozzle block, and the distance between the nozzle block and the collector was 40 cm and the electrospinning voltage was 25 kV. After the spinning process, the solids that could not be spun and overflowed were returned to the main storage tank, and the concentration of the spinning solution in the main storage tank was changed to 20%, and DMAc was added to maintain the concentration at 10%. And THF as a diluent was added and electrospinning was carried out.
๋น๊ต์ใ๏ผComparative Example 4
๋ด์ด์ฑ ๊ณ ๋ถ์ 20์ค๋%๋ฅผ N-N-๋๋ฉํธ์์ธํธ์๋ง์ด๋(DMAc) ์ฉ๋งค 80์ค๋%๋ฅผ ์ฌ์ฉํ์ฌ ์ฉํด์์ผ ๋๋๊ฐ 10%, ์ ๋ 1000cps์ธ ๋ฐฉ์ฌ์ฉ์ก์ ์ ์กฐํ๊ณ ์ฃผ์ ์ฅ ํฑํฌ์ ๊ตฌ๋นํ์๋ค. ์ดํ ์๊ธฐ ์ฃผ์ ์ฅ ํฑํฌ๋ก๋ถํฐ ๋ฐฉ์ฌ์ฉ์ก์ ๋ ธ์ฆ๋ธ๋ก์ผ๋ก ์ด๋์ํจ ํ ๋ ธ์ฆ๋ธ๋ก๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์ 25kV๋ก ์ ๊ธฐ๋ฐฉ์ฌ ํ์๋ค. ์ดํ๋ฐฉ์ฌ๊ณต์ ์ ๊ฑฐ์น๋ฉฐ ๋ฐฉ์ฌ๋์ง ๋ชปํ๊ณ ์ค๋ฒํ๋ก์ฐ๋ ๊ณ ํ๋ถ์ด ๋ค์ ์ฃผ์ ์ฅ ํฑํฌ๋ก ๊ตฌ๋น๋๋ ๊ณผ์ ์์ ์ฃผ์ ์ฅ ํฑํฌ ๋ด ๋ฐฉ์ฌ์ฉ์ก์ ๋๋๊ฐ 20%๋ก ๋ณ๊ฒฝ๋์๊ณ , ์ด์ ๋๋๋ฅผ ๋ค์ 10%์ผ๋ก ์ ์งํ๊ธฐ ์ํด DMAc๋ฅผ ์ฒจ๊ฐํ๊ณ , ํฌ์์ ์ธ THF๋ฅผ ์ฒจ๊ฐํ์ฌ ์ ๊ธฐ๋ฐฉ์ฌ๋ฅผ ํ์๋ค.20% by weight of the heat resistant polymer was dissolved using 80% by weight of a solvent of N-N-dimethylacetamide (DMAc) to prepare a spinning solution having a concentration of 10% and a viscosity of 1000 cps. Thereafter, the spinning solution was moved from the main storage tank to the nozzle block, and the distance between the nozzle block and the collector was 40 cm and the electrospinning voltage was 25 kV. After the spinning process, the solids that could not be spun and overflowed were returned to the main storage tank, and the concentration of the spinning solution in the main storage tank was changed to 20%, and DMAc was added to maintain the concentration at 10%. And THF as a diluent was added and electrospinning was carried out.
๋น๊ต์ 5Comparative Example 5
์ค๋ํ๊ท ๋ถ์๋์ด 100,000์ธ ํด๋ฆฌ์๋ฏน์ฐ 20์ค๋%๋ฅผ N-N-๋๋ฉํธ์์ธํธ์๋ง์ด๋(DMAc) ์ฉ๋งค 80์ค๋%๋ฅผ ์ฌ์ฉํ์ฌ ์ฉํด์์ผ ๋๋๊ฐ 10%, ์ ๋ 1000cps์ธ ๋ฐฉ์ฌ์ฉ์ก์ ์ ์กฐํ๊ณ ์ฃผ์ ์ฅ ํฑํฌ์ ๊ตฌ๋นํ์๋ค. ์ดํ ์๊ธฐ ์ฃผ์ ์ฅ ํฑํฌ๋ก๋ถํฐ ๋ฐฉ์ฌ์ฉ์ก์ ๋ ธ์ฆ๋ธ๋ก์ผ๋ก ์ด๋์ํจ ํ ๋ ธ์ฆ๋ธ๋ก๊ณผ ์ปฌ๋ ํฐ ๊ฐ์ ๊ฑฐ๋ฆฌ๋ฅผ 40cm, ์ธ๊ฐ์ ์ 25kV๋ก ์ ๊ธฐ๋ฐฉ์ฌ ํ์๋ค. ์ดํ ๋ฐฉ์ฌ๊ณต์ ์ ๊ฑฐ์น๋ฉฐ ๋ฐฉ์ฌ๋์ง ๋ชปํ๊ณ ์ค๋ฒํ๋ก์ฐ๋ ๊ณ ํ๋ถ์ด ๋ค์ ์ฃผ์ ์ฅ ํฑํฌ๋ก ๊ตฌ๋น๋๋ ๊ณผ์ ์์ ์ฃผ์ ์ฅ ํฑํฌ ๋ด ๋ฐฉ์ฌ์ฉ์ก์ ๋๋๊ฐ 20%๋ก๋ณ๊ฒฝ๋์๊ณ , ์ด์ ๋๋๋ฅผ ๋ค์ 10%์ผ๋ก ์ ์งํ๊ธฐ ์ํด DMAc๋ฅผ ์ฒจ๊ฐํ๊ณ , ํฌ์์ ์ธ THF๋ฅผ ์ฒจ๊ฐํ์ฌ ์ ๊ธฐ๋ฐฉ์ฌ๋ฅผ ํ์๋ค.20% by weight of a polyamic acid having a weight average molecular weight of 100,000 was dissolved using 80% by weight of a solvent of N-N-dimethylacetamide (DMAc) to prepare a spinning solution having a concentration of 10% and a viscosity of 1000 cps. Thereafter, the spinning solution was moved from the main storage tank to the nozzle block, and the distance between the nozzle block and the collector was 40 cm and the electrospinning voltage was 25 kV. After the spinning process, the solids that could not be spun and overflowed were returned to the main storage tank, and the concentration of the spinning solution in the main storage tank was changed to 20%, and DMAc was added to maintain the concentration at 10%. And THF as a diluent was added and electrospinning was performed.
์๊ธฐ ์ค์์ 32 ๋ด์ง 42 ๋ฐ ๋น๊ต์ 3 ๋ด์ง 5์ ์ํ์ฌ ์ ์กฐ๋ ๋๋ ธ์ฌ์ ์ ์ ๋, ๋๋ ธ์ฌ์ ์์ฐ๋์ด 0.2g/m2 ์ผ๋์ ๋ฐฉ์ฌ ๊ถ์ทจ์๋๋ฅผ ์ธก์ ํ์ฌ ๊ทธ ๊ฒฐ๊ณผ๋ฅผ ํ 3์ ํตํด ๋ํ๋ด์๋ค.The viscosity of the nanofibers prepared according to Examples 32 to 42 and Comparative Examples 3 to 5, and the spinning speed when the nanofiber production amount was 0.2 g / m 2 were measured and the results are shown in Table 3.
[ํ 3]์ ๋ฐ๋ฅด๋ฉด ๋น๊ต์์ ๋นํด ์ค์์์ ๋๋๊ฐ ๋๊ณ , ์ ๋๋ ์ผ์ ํจ์ ๋ฐ๋ผ ๋ฐฉ์ฌ ์ ์ค์ ์ปฌ๋ ํฐ ์์ ์ ์ธต๋๋ ๊ณ ํ๋ถ ๋์ด ๋ง์์ง์ ๋ฐ๋ผ ๊ถ์ทจ์๋๋ ๋นจ๋ผ์ง๊ฒ ๋์ด ์์ฐ๋์ด ์ฆ๊ฐํ๋ ๊ฒ์ ์ ์ ์์๋ค. ๋ฐ๋ผ์ ์ค์์๋ ๋น๊ต์์ ๋นํด ๋ ํจ์จ์ ์ธ ๋ฐฉ์ฌ ๋ฐ ์ฆ๋๋ ์์ฐ๋์ ํ๋ณดํ ์ ์์ ๊ฒ์ผ๋ก ์์๋๋ค.According to Table 3, the concentration of the Example was higher than that of the Comparative Example, and the viscosity was constant, and as the amount of solids laminated on the actual collector increased during spinning, the winding speed was also increased, resulting in increased production. Therefore, the Example is expected to be able to secure more efficient spinning and increased production compared to the Comparative Example.
์ด์, ๋ณธ ๋ฐ๋ช ์ ํน์ ์ ์ค์์์ ๊ด๋ จํ์ฌ ๋์ ๋ฐ ์ค๋ช ํ์ง๋ง, ์ฒจ๋ถ ํนํ์ฒญ๊ตฌ์ ๋ฒ์์ ๋ํ๋ ๋ฐ๋ช ์ ์ฌ์ ๋ฐ ์์ญ์ผ๋ก๋ถํฐ ๋ฒ์ด๋์ง ์๋ ํ๋ ๋ด์์ ๋ค์ํ ๊ฐ์กฐ ๋ฐ ๋ณํ๊ฐ ๊ฐ๋ฅํ๋ค๋ ๊ฒ์ ๋น์ ๊ณ์์ ํต์์ ์ง์์ ๊ฐ์ง ์๋ผ๋ฉด ๋๊ตฌ ๋ ์ฝ๊ฒ ์ ์ ์์ ๊ฒ์ด๋ค.While the invention has been shown and described in connection with particular embodiments, it will be appreciated that various modifications and changes can be made without departing from the spirit and scope of the invention as set forth in the appended claims. Anyone who owns it can easily find out.
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| KR1020150057461A KR101778264B1 (en) | 2015-04-23 | 2015-04-23 | Filter including polyacrylonitrile nanofiber and hydrophobic polymer nanofiber with low melting polymer adhension layer and its manufacturing method |
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