WO2016148062A1 - Metal composite oxide catalyst for exhaust gas purification and method for producing same - Google Patents
Metal composite oxide catalyst for exhaust gas purification and method for producing same Download PDFInfo
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- WO2016148062A1 WO2016148062A1 PCT/JP2016/057771 JP2016057771W WO2016148062A1 WO 2016148062 A1 WO2016148062 A1 WO 2016148062A1 JP 2016057771 W JP2016057771 W JP 2016057771W WO 2016148062 A1 WO2016148062 A1 WO 2016148062A1
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- exhaust gas
- composite oxide
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/92—Chemical or biological purification of waste gases of engine exhaust gases
- B01D53/94—Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/89—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/08—Heat treatment
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
Definitions
- the present invention relates to a metal composite oxide catalyst for purifying exhaust gas and a method for producing the same, and more particularly to the development of a novel composite oxide catalyst with a reduced precious metal superposition aimed at purifying automobile exhaust gas and a method for producing the same.
- Non-patent Document 1 precious metal species such as Pd and Rh are mainly used as automobile exhaust gas purification catalysts. It is known that Pd has a high oxidation activity under rich conditions (oxygen-diluted conditions), and Rh exhibits an extremely high NO x reduction activity (Non-patent Document 1). Precious metal species show high activity as an automobile exhaust gas purification catalyst and are indispensable elements for automobiles. However, since these noble metal species are rare elements, there is a problem that price fluctuations are severe. In recent years, research for replacing noble metals has been actively conducted, and it has been clarified that Cu exhibits high activity for NO selective reduction among transition metals (Non-patent Document 2).
- Non-patent Document 3 it is well known that a Cu 2+ ion exchange ZSM-5 zeolite catalyst is effective in NO x selective reduction reaction using hydrocarbon (HC) as a reducing agent.
- HC hydrocarbon
- Non-patent Document 4 This laboratory has also reported that Cu / Al 2 O 3 is most effective as a result of optimization of combinations of various carriers and various active metal components.
- Cu-based catalysts have a problem that the NO purification efficiency at low temperatures is extremely low and is not suitable for exhaust gas purification in the cold. Therefore, the addition of noble metal species is indispensable for improving the purification efficiency at low temperatures.
- the main object of the present invention is to realize removal of precious metal or reduction of precious metal by developing a novel catalyst with a reduced amount of precious metal used.
- the present invention provides the following metal complex oxide catalyst for exhaust gas purification and a method for producing the same.
- Item 1. Formula (I) M 1 / M 2 Fe x Mn 1-x O 3 (I) (Wherein M 1 represents a noble metal selected from the group consisting of Pd, Rh and Pt. M 2 represents a rare earth element selected from the group consisting of Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu and Y. X is 0.2 to 1.0, M 2 Fe x Mn 1-x O 3 represents a metal composite oxide support, and M 1 is supported on the support.
- M 1 is Pd, the exhaust gas purifying metal composite oxide catalyst according to claim 1.
- M 2 is Yb, the exhaust gas purifying metal composite oxide catalyst according to claim 1 or 2.
- Item 4. The metal composite oxide catalyst for exhaust gas purification according to any one of Items 1 to 3, wherein x is 0.4 to 0.8.
- Item 5. The exhaust gas purifying metal composite oxide catalyst according to Item 4, wherein x is 0.6 to 0.8.
- the noble metal M 1 is M 2 Fe x Mn 1-x O 3 (M 2 represents a rare earth element selected from the group consisting of Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, and Y. x is 0.2 to 0.2).
- the metal composite oxide catalyst for purifying exhaust gas according to any one of Items 1 to 5, which is contained in an amount of 0.01 to 2% by mass with respect to the carrier represented by 1.0.
- the noble metal M 1 is M 2 Fe x Mn 1-x O 3 (M 2 represents a rare earth element selected from the group consisting of Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, and Y. x is 0.2 to 0.2).
- Item 10 The metal complex oxide catalyst for exhaust gas purification according to Item 6, which is contained by 0.1 to 1.0% by mass with respect to the complex oxide represented by 1.0).
- M 1 is Pd
- M 2 is Yb
- Item 10. The metal complex oxide catalyst for purifying exhaust gas according to any one of Items 1 to 9, wherein the metal complex oxide support is synthesized by a solvothermal method. Item 11.
- a rare earth element compound, Fe compound, or Mn compound selected from the group consisting of Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, and Y is dissolved or suspended in a solvent and heated to the following formula (II) M 2 Fe x Mn 1-x O 3 (II) (In the formula, M 2 represents a rare earth element selected from the group consisting of Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, and Y. x is 0.2 to 1.0.) And a step of contacting the obtained carrier with a Pd compound, Rh compound or Pt compound solution and calcining it.
- M 1 / M 2 Fe x Mn 1-x O 3 (I) (Wherein M 1 represents a noble metal selected from the group consisting of Pd, Rh and Pt. M 2 represents a rare earth element selected from the group consisting of Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu and Y. X is 0.2 to 1.0, M 2 Fe x Mn 1-x O 3 represents a metal composite oxide support, and M 1 is supported on the support.
- the manufacturing method of the metal complex oxide catalyst for exhaust gas purification represented by these. Item 12. Item 12. The method for producing a metal composite oxide catalyst for exhaust gas purification according to Item 11, wherein the solvent is 1,4-butanediol.
- a noble metal (M 1 ) support selected from the group consisting of Pd, Rh and Pt is used as M 2 Fe x Mn 1-x O 3 (M 2 , x is as defined above).
- M 1 noble metal
- the catalyst supporting 0.5% by mass of Pd is CO and propylene oxidized, NOx compared to the Al 2 O 3 supported noble metal catalyst supporting 1.0% by mass of Rh or Pd.
- the reduction temperature (T50) is low, and the performance is superior to conventional Rh-containing catalysts and Pd-containing catalysts.
- a noble metal selected from the group consisting of Pd, Rh and Pt is represented by the following formula (II): M 2 Fe x Mn 1-x O 3 (II) (In the formula, M 2 represents a rare earth element selected from the group consisting of Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu and Y. x is 0.2 to 1.0. M 2 Fe x Mn 1 ⁇ x O 3 represents a metal composite oxide support, and Pd is supported on the support. It is carried on a metal composite oxide carrier represented by
- the amount of the noble metal M 1 supported is preferably about 0.01 to 2%, more preferably about 0.05 to 2%, still more preferably about 0.1 to 1%, based on the mass of the carrier represented by the formula (II). Preferably, it is about 0.1 to 0.5%.
- the noble metal M 1 supported on the support includes at least one selected from the group consisting of Pd, Rh and Pt, preferably Pd, Rh or Pt, more preferably Pd, Rh, most preferably Pd. It is.
- rare earth element represented by M 2 examples include Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, and Y, and one or more of these can be used.
- Preferred rare earth elements are Er, Tm, Yb, Lu, or Y, more preferably Yb, Lu, and particularly preferably Yb.
- the crystal structure of the carrier of the present invention includes a hexagonal crystal structure.
- the carrier represented by the general formula (II) of the present invention can be produced by a solvothermal method (ST method), a complex polymerization method (PC method) or the like, and the ST method is preferred.
- ST method solvothermal method
- PC method complex polymerization method
- the ST method is a method in which a rare earth element (M 2 ) compound, an Fe compound, and optionally a Mn compound are dissolved or suspended in a solvent in a sealed container and heated, and the carrier represented by the formula (II) is: It forms as a precipitate.
- the solvent one or more of polyhydric alcohols such as 1,4-butanediol, alkylene glycol monoalkyl ethers such as ethylene glycol monomethyl ether, and glycerin can be used.
- a preferred solvent is 1,4-butanediol.
- the reaction is preferably carried out in a closed system. The reaction is preferably performed in an atmosphere substituted with an inert gas (such as nitrogen or argon).
- the reaction temperature is about 50 to 350 ° C, preferably about 100 to 350 ° C.
- the reaction pressure is about 0.1 to 10 MPa, preferably about 1.0 to 5.0 MPa.
- the reaction time is about 30 minutes to 24 hours, preferably about 1 to 12 hours.
- the total amount of the Fe compound and the Mn compound is about 0.5 to 1.5 mol, preferably about 0.8 to 1.2 mol, per 1 mol of the rare earth element (M 2 ) compound.
- the obtained sample is calcined at 200 to 800 ° C. for 0.2 to 24 hours, whereby the carrier of the formula (II) used in the present invention can be obtained.
- rare earth element (M 2 ) compound dissolved / suspended in the solvent
- examples include organic acid salts such as nitrates and acetates, carbonates, halides (fluorides, chlorides, bromides, iodides), and coordination such as acetylacetone and alkoxides (methoxide, ethoxide, tert-butoxide, etc.)
- a complex compound coordinated with a child, an organic acid salt such as acetate, and a carbonate can be preferably used.
- Rare earth element (M 2) compounds can be used alone or in combination of two or more.
- Fe compounds include complex compounds in which ligands such as acetylacetone and alkoxide (methoxide, ethoxide, tert-butoxide, etc.) are coordinated to Fe ions (divalent or trivalent), and organic acid salts such as nitrates and acetates. , Carbonate, halide (fluoride, chloride, bromide, iodide) Organic acid salts such as salts can be preferably used. Fe compounds can be used alone or in combination of two or more.
- Mn compounds include complex compounds in which ligands such as acetylacetone and alkoxide (methoxide, ethoxide, tert-butoxide, etc.) are coordinated to Mn ions (divalent or trivalent), and organic acid salts such as nitrates and acetates. , Carbonates, halides (fluorides, chlorides, bromides, iodides), etc., and complex compounds coordinated by ligands such as acetylacetone and alkoxides (methoxide, ethoxide, tert-butoxide, etc.), acetic acid Organic acid salts such as salts can be preferably used. Mn compounds can be used alone or in combination of two or more.
- an Fe compound, and if necessary, a Mn compound is further dissolved in an aqueous solution in which citric acid is dissolved, and the rare earth element (M 2 ) compound (for example, a rare earth element carbonate) is added to the mixture at 60 to 90 ° C.
- the rare earth element (M 2 ) compound for example, a rare earth element carbonate
- the precursor product of the carrier of the formula (II) can be obtained by calcination at 200 to 500 ° C. for 2 to 6 hours.
- the total amount of the Fe compound and the Mn compound is about 0.5 to 1.5 mol, preferably about 0.8 to 1.2 mol, per 1 mol of the rare earth element (M 2 ) compound.
- the carrier of the formula (II) used in the present invention can be obtained by baking at 700 to 900 ° C. for 0.2 to 5 hours.
- the PC method can be performed in an open system.
- the catalyst of the present invention is contacted by impregnating or immersing a carrier represented by the formula (II) in a solution containing a noble metal compound, or by applying a solution containing the noble metal compound to the carrier by spraying, and then calcining.
- a carrier represented by the formula (II) or by applying a solution containing the noble metal compound to the carrier by spraying, and then calcining.
- noble metal compounds platinum compounds such as hexachloroplatinic acid, tetrachloroplatinic acid, potassium tetrachloroplatinate, sodium tetrachloroplatinate, platinum chloride, dinitrodiamineplatinum; palladium chloride, palladium nitrate, palladium sulfate, palladium acetate, etc.
- Palladium compounds such as rhodium chloride, rhodium sulfate, rhodium nitrate, rhodium hydroxide and acetylacetonatodium.
- the firing temperature is about 400 to 1000 ° C., preferably about 450 to 600 ° C.
- the firing time is about 10 minutes to 8 hours, preferably about 30 minutes to 2 hours. Firing can be performed under air flow.
- the calcined catalyst may be used as it is as an exhaust gas purification catalyst, but a hydrogen reduction treatment may be further performed after the calcining.
- the hydrogen reduction treatment can be performed by heating in the presence of hydrogen.
- the temperature of the hydrogen reduction treatment is about 150 to 850 ° C., more preferably about 500 to 800 ° C., and the treatment time is about 30 minutes to 12 hours, preferably about 1 to 6 hours.
- the catalyst of the present invention can treat NOx at a low temperature, it is particularly excellent as a three-way catalyst for automobile exhaust gas purification.
- This suspension was transferred to an autoclave reaction tube, charged into an autoclave (300 mL), and 30 ml of 1,4-BG was added to the gap. After the atmosphere in the autoclave was replaced with nitrogen, the temperature was raised from room temperature to 315 ° C at 2.3 ° C / min and reacted for 2 hours. The product was washed with methanol and air-dried to obtain hexagonal YbFe 0.6 Mn 0.4 O 3 . This was calcined in air at 500 ° C for 30 min to obtain a catalyst and catalyst support.
- Hexagonal YbFeO 3 containing no Mn was synthesized in the same manner as described above, with Fe (acac) 3 of 15 mmol (Mn (acac) 3 of 0 mmol).
- Production Example 2 Preparation of carrier by complex polymerization method (PC method) Ytterbium carbonate n-hydrate (Yb 2 (CO 3 ) 3 ⁇ nH 2 O, 5 mmol), iron nitrate nonahydrate (Fe (NO 3 )) 3 ⁇ 9H 2 O, 6 mmol) and manganese nitrate hexahydrate (Mn (NO 3 ) 2 ⁇ 6H 2 O, 4 mmol) were dissolved in ion-exchanged water (180 ml) containing 400 mmol of citric acid. The total amount of Fe (NO 3 ) 3 ⁇ 9H 2 O and Mn (NO 3 ) 2 ⁇ 6H 2 O was 10 mmol.
- PC method complex polymerization method
- This solution was stirred at 80 ° C. for 2 h, ethylene glycol (400 mmol) was added, and the mixture was stirred at 130 ° C. for 5 h to obtain a gel product.
- This gel product was calcined at 350 ° C. for 4-5 h to obtain a powder, and further calcined at 800 ° C. for 30 min to obtain hexagonal YbFe 0.6 Mn 0.4 O 3 .
- Example 1 and Comparative Example 1 Preparation of hexagonal YbFe 0.6 Mn 0.4 O 3 supported Pd catalyst and ⁇ -Al 2 O 3 supported noble metal catalyst by impregnation method Hexagonal YbFe 0.6 Mn 0.4 O 3 supported Pd catalyst was produced in Production Example 1. Or palladium (II) acetate (Pd (OAc) 2 , 0.0021-0.0211 g) so that Pd (metal) is 0.1-1.0wt% with respect to hexagonal YbFe 0.6 Mn 0.4 O 3 (0.99 g) prepared in 2 . was impregnated and supported at room temperature, dried, and fired in air at 500 ° C for 30 min. In addition, 9 ml of acetone was used as a solvent.
- ⁇ -Al 2 O 3 supported noble metal catalyst is precious metal (Pd, Rh, Pt) against ⁇ -Al 2 O 3 (reference catalyst ALO-7 (180 m 2 / g), provided by the Catalysis Society of Japan, 1.00 g) Palladium (II) acetate (Pd (OAc) 2 , 0.0211 g), dinitrodiamine platinum aqueous solution (4.64 wt% Pt (NO 2 ) 2 (NH 3 ) 2 aq., 0.2154 g) or Trisacetylacetonatodium (III) (Rh (acac) 3 , 0.0389 g) was added to various solvents, impregnated and supported, dried, and calcined in air at 500 ° C for 3 hours. In addition, 9 ml of acetone was used as a solvent for carrying Pd, and 9 ml of water was used for carrying Pt. For loading Rh, 9 ml of ethyl acetate was used.
- Test Example 1 Catalytic Reaction The reaction was carried out using an atmospheric pressure fixed bed flow type reactor schematically shown in FIG. A catalyst (200 mg) was packed in a quartz reaction tube, and as a pretreatment, He was circulated at 30 mL min -1 at 500 ° C for 1 h.
- a reaction gas a mixed gas of NO: 1000 ppm, CO: 1000 ppm, C 3 H 6 : 250 ppm, O 2 : 1125 ppm, He: balance was circulated through the catalyst layer at 100 mL min ⁇ 1 .
- the outlet gas analysis was performed from 100 ° C to 500 ° C and held for 20 min every 50 ° C before the outlet gas analysis was performed.
- the analysis of the reaction gas was performed with two TCD-GC8A (MS-5A and Porapak Q manufactured by Shimadzu) and a NOx meter (PG-350 manufactured by Horiba).
- C 3 H 6 , CO, CO 2 , N 2 and N 2 O were measured with two TCD-GC8A (MS-5A and Porapak Q), and NO and NO 2 were measured with a NOx meter.
- Figure 1 shows the amount of CO 2 produced from CO and C 3 H 6 and NO x from hexagonal YbFe 0.6 Mn 0.4 O 3 supported Pd catalyst and Al 2 O 3 supported noble metal (Rh, Pd, Pt) catalyst. N 2 production amount is shown. Tables 1 and 2 show T50 (temperature at 50% oxidation / reduction) of oxidation and NO reduction of C 3 H 6 and CO.
- the Rh / Al 2 O 3 catalyst showed a stable and high activity in the temperature range above 300 ° C.
- the NO reduction activity of the Pd / YbFe 0.6 Mn 0.4 O 3 catalyst was higher at lower temperatures than the Rh / Al 2 O 3 catalyst.
- N 2 O formation may be confirmed in the reaction temperature range of 350 ° C to 500 ° C, but Pd / YbFe 0.6 Mn 0.4 O 3 catalyst has a temperature of 250 ° C or higher.
- By-products such as N 2 O were not found even in the temperature range, and all NO in the reaction gas was reduced to N 2 .
- FIG. 2 shows the activity of Pd / YbFe 0.6 Mn 0.4 O 3 catalysts with different Pd loadings.
- the NO reduction activity is reduced by reducing the loading
- the NO reduction activity of the 0.5 wt% Pd / YbFe 0.6 Mn 0.4 O 3 catalyst is the same as that of the Rh / Al 2 O 3 catalyst and Pd / Al It was higher than that of 2 O 3 catalyst.
- the oxidation activity of C 3 H 6 and CO remained high even in the 0.1 wt% Pd / YbFe 0.6 Mn 0.4 O 3 catalyst.
- FIG. 3 shows the activities of the Pd / YbFe 0.6 Mn 0.4 O 3 and the catalyst without addition of Mn with different preparation methods.
- the catalyst using sorbothermally synthesized YbFe 0.6 Mn 0.4 O 3 as the support showed higher activity than that synthesized by the complex polymerization method.
- the catalyst using YbFeO 3 synthesized by solvothermal as the catalyst support remained less active than that of YbFe 0.6 Mn 0.4 O 3 .
- solvothermally synthesized YbFe 0.6 Mn 0.4 O 3 has a hexagonal plate shape, and that synthesized by complex polymerization has an irregular shape (S Hosokawa, Y. Masuda, T.
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Abstract
Description
本発明は,排ガス浄化用金属複合酸化物触媒及びその製造方法に関するものであり,詳しくは自動車排ガス浄化を指向した貴金属超低減化新規複合酸化物触媒の開発及びその製造方法に関するものである。 The present invention relates to a metal composite oxide catalyst for purifying exhaust gas and a method for producing the same, and more particularly to the development of a novel composite oxide catalyst with a reduced precious metal superposition aimed at purifying automobile exhaust gas and a method for producing the same.
自動車排ガス浄化触媒として現在用いられているのは,主にPdやRhなどの貴金属種である。Pdはリッチ条件(酸素希薄条件)での酸化活性が高く,Rhは極めて高いNOx還元活性を示すことが知られている(非特許文献1)。貴金属種は自動車排ガス浄化触媒として高い活性を示し,自動車に欠かせない元素である。しかし,これらの貴金属種は希少元素であることから,価格変動が激しいという問題がある。近年では,貴金属を代替する研究が盛んに行われており,遷移金属の中ではCuがNO選択還元に対して高い活性を示すことが明らかになっている(非特許文献2)。特に,炭化水素(HC)を還元剤として用いたNOx選択還元反応において,Cu2+イオン交換ZSM-5ゼオライト触媒が有効であることが有名である(非特許文献3)。当研究室においても,種々の担体と様々な活性金属成分の組み合わせの最適化を行った結果,Cu/Al2O3が最も有効であることを報告している(非特許文献4)。しかし,Cu系触媒では低温でのNO浄化効率が極めて低く,冷間時の排ガス浄化には向かないという問題点がある。そのため,低温時の浄化効率の向上には貴金属種の添加は不可欠である。 Currently, precious metal species such as Pd and Rh are mainly used as automobile exhaust gas purification catalysts. It is known that Pd has a high oxidation activity under rich conditions (oxygen-diluted conditions), and Rh exhibits an extremely high NO x reduction activity (Non-patent Document 1). Precious metal species show high activity as an automobile exhaust gas purification catalyst and are indispensable elements for automobiles. However, since these noble metal species are rare elements, there is a problem that price fluctuations are severe. In recent years, research for replacing noble metals has been actively conducted, and it has been clarified that Cu exhibits high activity for NO selective reduction among transition metals (Non-patent Document 2). In particular, it is well known that a Cu 2+ ion exchange ZSM-5 zeolite catalyst is effective in NO x selective reduction reaction using hydrocarbon (HC) as a reducing agent (Non-patent Document 3). This laboratory has also reported that Cu / Al 2 O 3 is most effective as a result of optimization of combinations of various carriers and various active metal components (Non-patent Document 4). However, Cu-based catalysts have a problem that the NO purification efficiency at low temperatures is extremely low and is not suitable for exhaust gas purification in the cold. Therefore, the addition of noble metal species is indispensable for improving the purification efficiency at low temperatures.
本発明は、貴金属の使用量を低減化した新規触媒を開発することで,排ガス浄化用金属複合酸化物触媒の脱ないし省貴金属化を実現することを主な目的としている。 The main object of the present invention is to realize removal of precious metal or reduction of precious metal by developing a novel catalyst with a reduced amount of precious metal used.
本発明は、以下の排ガス浄化用金属複合酸化物触媒及びその製造方法を提供するものである。
項1. 下記式(I)
M1/M2FexMn1-xO3 (I)
(式中、M1はPd、Rh及びPtからなる群から選ばれる貴金属を示す。M2はGd,Tb,Dy,Ho,Er,Tm,Yb、Lu及びYからなる群から選ばれる希土類元素を示す。xは0.2~1.0である。M2FexMn1-xO3は金属複合酸化物担体を示し、M1は前記担体に担持されている。)
で表わされる、排ガス浄化用金属複合酸化物触媒。
項2. M1がPdである、項1に記載の排ガス浄化用金属複合酸化物触媒。
項3. M2がYbである、項1又は2に記載の排ガス浄化用金属複合酸化物触媒。
項4. xが0.4~0.8である、項1~3のいずれか1項に記載の排ガス浄化用金属複合酸化物触媒。
項5. xが0.6~0.8である、項4に記載の排ガス浄化用金属複合酸化物触媒。
項6. 貴金属M1がM2FexMn1-xO3 (M2はGd,Tb,Dy,Ho,Er,Tm,Yb、Lu及びYからなる群から選ばれる希土類元素を示す。xは0.2~1.0である。)で表わされる担体に対し質量で0.01~2%含まれる、項1~5のいずれか1項に記載の排ガス浄化用金属複合酸化物触媒。
項7. 貴金属M1がM2FexMn1-xO3 (M2はGd,Tb,Dy,Ho,Er,Tm,Yb、Lu及びYからなる群から選ばれる希土類元素を示す。xは0.2~1.0である。)で表わされる複合酸化物に対し質量で0.1~1.0%含まれる、項6に記載の排ガス浄化用金属複合酸化物触媒。
項8. 前記金属複合酸化物担体の結晶構造が六方晶構造である、項1~7のいずれか1項に記載の排ガス浄化用金属複合酸化物触媒。
項9. M1がPdであり、かつ、M2がYbである、項1に記載の排ガス浄化用金属複合酸化物触媒。
項10. 前記金属複合酸化物担体がソルボサーマル法で合成されたものである、項1~9のいずれか1項に記載の排ガス浄化用金属複合酸化物触媒。
項11. 溶媒中にGd,Tb,Dy,Ho,Er,Tm,Yb,Lu及びYからなる群から選ばれる希土類元素化合物、Fe化合物、Mn化合物を溶解もしくは懸濁し、加熱して下記式(II)
M2FexMn1-xO3 (II)
(式中、M2はGd,Tb,Dy,Ho,Er,Tm,Yb、Lu及びYからなる群から選ばれる希土類元素を示す。xは0.2~1.0である。)
で表わされる担体を調製し、得られた担体をPd化合物、Rh化合物又はPt化合物溶液に接触し、焼成する工程を含む、下記式(I)
M1/M2FexMn1-xO3 (I)
(式中、M1はPd、Rh及びPtからなる群から選ばれる貴金属を示す。M2はGd,Tb,Dy,Ho,Er,Tm,Yb、Lu及びYからなる群から選ばれる希土類元素を示す。xは0.2~1.0である。M2FexMn1-xO3は金属複合酸化物担体を示し、M1は前記担体に担持されている。)
で表わされる、排ガス浄化用金属複合酸化物触媒の製造方法。
項12. 溶媒が1,4-ブタンジオールである、項11に記載の排ガス浄化用金属複合酸化物触媒の製造方法。
The present invention provides the following metal complex oxide catalyst for exhaust gas purification and a method for producing the same.
Item 1. Formula (I)
M 1 / M 2 Fe x Mn 1-x O 3 (I)
(Wherein M 1 represents a noble metal selected from the group consisting of Pd, Rh and Pt. M 2 represents a rare earth element selected from the group consisting of Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu and Y. X is 0.2 to 1.0, M 2 Fe x Mn 1-x O 3 represents a metal composite oxide support, and M 1 is supported on the support.
A metal composite oxide catalyst for exhaust gas purification represented by
Item 3. M 2 is Yb, the exhaust gas purifying metal composite oxide catalyst according to
Item 4. Item 4. The metal composite oxide catalyst for exhaust gas purification according to any one of Items 1 to 3, wherein x is 0.4 to 0.8.
Item 5. Item 5. The exhaust gas purifying metal composite oxide catalyst according to Item 4, wherein x is 0.6 to 0.8.
Item 6. The noble metal M 1 is M 2 Fe x Mn 1-x O 3 (M 2 represents a rare earth element selected from the group consisting of Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, and Y. x is 0.2 to 0.2). Item 6. The metal composite oxide catalyst for purifying exhaust gas according to any one of Items 1 to 5, which is contained in an amount of 0.01 to 2% by mass with respect to the carrier represented by 1.0.
Item 7. The noble metal M 1 is M 2 Fe x Mn 1-x O 3 (M 2 represents a rare earth element selected from the group consisting of Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, and Y. x is 0.2 to 0.2).
Item 8. Item 8. The metal complex oxide catalyst for exhaust gas purification according to any one of Items 1 to 7, wherein the crystal structure of the metal complex oxide support is a hexagonal crystal structure.
Item 9. M 1 is Pd, and, M 2 is Yb, the exhaust gas purifying metal composite oxide catalyst according to claim 1.
Item 11. A rare earth element compound, Fe compound, or Mn compound selected from the group consisting of Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, and Y is dissolved or suspended in a solvent and heated to the following formula (II)
M 2 Fe x Mn 1-x O 3 (II)
(In the formula, M 2 represents a rare earth element selected from the group consisting of Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, and Y. x is 0.2 to 1.0.)
And a step of contacting the obtained carrier with a Pd compound, Rh compound or Pt compound solution and calcining it.
M 1 / M 2 Fe x Mn 1-x O 3 (I)
(Wherein M 1 represents a noble metal selected from the group consisting of Pd, Rh and Pt. M 2 represents a rare earth element selected from the group consisting of Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu and Y. X is 0.2 to 1.0, M 2 Fe x Mn 1-x O 3 represents a metal composite oxide support, and M 1 is supported on the support.
The manufacturing method of the metal complex oxide catalyst for exhaust gas purification represented by these.
Item 12. Item 12. The method for producing a metal composite oxide catalyst for exhaust gas purification according to Item 11, wherein the solvent is 1,4-butanediol.
本発明によれば、Pd、Rh及びPtからなる群から選ばれる貴金属(M1)の担体をM2FexMn1-xO3(M2,xは前記に定義される通りである)にすることで、M1の担持量を少なくしても排ガス浄化用金属複合酸化物触媒として優れた性能を発揮できる。また、実施例で示されるようにPdを0.5質量%担持した触媒は、RhもしくはPdを1.0質量%担持したAl2O3担持貴金属触媒と比較してもCO及びプロピレン酸化、NOx還元の温度(T50)が低く、従来のRh含有触媒やPd含有触媒よりも優れた性能を有する。 According to the present invention, a noble metal (M 1 ) support selected from the group consisting of Pd, Rh and Pt is used as M 2 Fe x Mn 1-x O 3 (M 2 , x is as defined above). Thus, even if the amount of M 1 supported is reduced, excellent performance as an exhaust gas purifying metal composite oxide catalyst can be exhibited. In addition, as shown in the examples, the catalyst supporting 0.5% by mass of Pd is CO and propylene oxidized, NOx compared to the Al 2 O 3 supported noble metal catalyst supporting 1.0% by mass of Rh or Pd. The reduction temperature (T50) is low, and the performance is superior to conventional Rh-containing catalysts and Pd-containing catalysts.
本発明の排気ガス浄化用金属複合酸化物触媒は、Pd、Rh及びPtからなる群から選ばれる貴金属を下記式(II)
M2FexMn1-xO3 (II)
(式中、M2はGd,Tb,Dy,Ho,Er,Tm,Yb、Lu及びYからなる群から選ばれる希土類元素を示す。xは0.2~1.0である。M2FexMn1-xO3は金属複合酸化物担体を示し、Pdは前記担体に担持されている。)
で表わされる金属複合酸化物担体に担持する。
In the exhaust gas purifying metal composite oxide catalyst of the present invention, a noble metal selected from the group consisting of Pd, Rh and Pt is represented by the following formula (II):
M 2 Fe x Mn 1-x O 3 (II)
(In the formula, M 2 represents a rare earth element selected from the group consisting of Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu and Y. x is 0.2 to 1.0. M 2 Fe x Mn 1− x O 3 represents a metal composite oxide support, and Pd is supported on the support.
It is carried on a metal composite oxide carrier represented by
貴金属M1の担持量は、式(II)で表わされる担体の質量を基準にして、好ましくは0.01~2%程度、より好ましくは0.05~2%程度、さらに好ましくは0.1~1%程度、特に好ましくは0.1~0.5%程度である。貴金属の担持量は少ないほどコストが低減されて好ましいが、あまりに少なすぎるとNO還元活性の低下や長時間使用したときに排気ガス浄化が十分に行われないリスクがある。 The amount of the noble metal M 1 supported is preferably about 0.01 to 2%, more preferably about 0.05 to 2%, still more preferably about 0.1 to 1%, based on the mass of the carrier represented by the formula (II). Preferably, it is about 0.1 to 0.5%. The smaller the amount of the precious metal supported, the lower the cost, but it is preferable. However, if the amount is too small, there is a risk that the NO reduction activity is lowered and exhaust gas purification is not performed sufficiently when used for a long time.
担体に担持される貴金属M1としては、Pd、Rh及びPtからなる群から選ばれる少なくとも1種が挙げられ、好ましくはPd、Rh又はPtであり、より好ましくはPd、Rh、最も好ましくはPdである。 The noble metal M 1 supported on the support includes at least one selected from the group consisting of Pd, Rh and Pt, preferably Pd, Rh or Pt, more preferably Pd, Rh, most preferably Pd. It is.
M2で表わされる希土類元素としては、Gd,Tb,Dy,Ho,Er,Tm,Yb、Lu及びYが挙げられ、これらを1種又は2種以上使用することができる。好ましい希土類元素はEr,Tm,Yb、Lu又はYであり、より好ましくはYb、Lu、特に好ましくはYbである。 Examples of the rare earth element represented by M 2 include Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, and Y, and one or more of these can be used. Preferred rare earth elements are Er, Tm, Yb, Lu, or Y, more preferably Yb, Lu, and particularly preferably Yb.
本発明の担体の結晶構造は、六方晶構造が挙げられる。 The crystal structure of the carrier of the present invention includes a hexagonal crystal structure.
本発明の一般式(II)で表わされる担体は、ソルボサーマル法(ST法)、錯体重合法(PC法)などにより製造することができ、ST法が好ましい。 The carrier represented by the general formula (II) of the present invention can be produced by a solvothermal method (ST method), a complex polymerization method (PC method) or the like, and the ST method is preferred.
ST法は、密閉容器内で希土類元素(M2)化合物、Fe化合物、必要に応じてさらにMn化合物を溶媒に溶解もしくは懸濁して加熱する方法であり、式(II)で表わされる担体は、沈殿物として生成する。溶媒としては、1,4-ブタンジオールなどの多価アルコール、エチレングリコールモノメチルエーテルなどのアルキレングリコールモノアルキルエーテル、グリセリンなどの1種又は2種以上を使用できる。好ましい溶媒は1,4-ブタンジオールである。反応は、密閉系で行うのが好ましい。また、反応は、不活性ガス(窒素、アルゴン等)で置換した雰囲気で行うのが好ましい。反応温度は、50~350℃程度、好ましくは100~350℃程度である。反応圧力は0.1~10 MPa程度、好ましくは1.0~5.0 MPa程度である。反応時間は、30分から24時間程度、好ましくは1~12時間程度である。反応は、希土類元素(M2)化合物1モルに対し、Fe化合物とMn化合物の合計量を0.5~1.5モル程度、好ましくは0.8~1.2モル程度使用すればよい。さらに、得られた試料を200~800℃で0.2~24時間焼成することにより、本発明で使用する式(II)の担体を得ることができる。 The ST method is a method in which a rare earth element (M 2 ) compound, an Fe compound, and optionally a Mn compound are dissolved or suspended in a solvent in a sealed container and heated, and the carrier represented by the formula (II) is: It forms as a precipitate. As the solvent, one or more of polyhydric alcohols such as 1,4-butanediol, alkylene glycol monoalkyl ethers such as ethylene glycol monomethyl ether, and glycerin can be used. A preferred solvent is 1,4-butanediol. The reaction is preferably carried out in a closed system. The reaction is preferably performed in an atmosphere substituted with an inert gas (such as nitrogen or argon). The reaction temperature is about 50 to 350 ° C, preferably about 100 to 350 ° C. The reaction pressure is about 0.1 to 10 MPa, preferably about 1.0 to 5.0 MPa. The reaction time is about 30 minutes to 24 hours, preferably about 1 to 12 hours. In the reaction, the total amount of the Fe compound and the Mn compound is about 0.5 to 1.5 mol, preferably about 0.8 to 1.2 mol, per 1 mol of the rare earth element (M 2 ) compound. Further, the obtained sample is calcined at 200 to 800 ° C. for 0.2 to 24 hours, whereby the carrier of the formula (II) used in the present invention can be obtained.
溶媒に溶解/懸濁する希土類元素(M2)化合物としては、希土類元素にアセチルアセトン、アルコキシド(メトキシド、エトキシド、tert-ブトキシドなど)のような配位子が配位した錯体化合物、或いは希土類元素の硝酸塩、酢酸塩などの有機酸塩、炭酸塩、ハロゲン化物(フッ化物、塩化物、臭化物、ヨウ化物)などが挙げられ、アセチルアセトン、アルコキシド(メトキシド、エトキシド、tert-ブトキシドなど)のような配位子が配位した錯体化合物、酢酸塩等の有機酸塩、炭酸塩が好ましく使用できる。希土類元素(M2)化合物は、1種又は2種以上を組み合わせて使用することができる。 As the rare earth element (M 2 ) compound dissolved / suspended in the solvent, a complex compound in which a ligand such as acetylacetone or alkoxide (methoxide, ethoxide, tert-butoxide, etc.) is coordinated with the rare earth element, or a rare earth element Examples include organic acid salts such as nitrates and acetates, carbonates, halides (fluorides, chlorides, bromides, iodides), and coordination such as acetylacetone and alkoxides (methoxide, ethoxide, tert-butoxide, etc.) A complex compound coordinated with a child, an organic acid salt such as acetate, and a carbonate can be preferably used. Rare earth element (M 2) compounds can be used alone or in combination of two or more.
Fe化合物としては、Feイオン(2価又は3価)にアセチルアセトン、アルコキシド(メトキシド、エトキシド、tert-ブトキシドなど)のような配位子が配位した錯体化合物、硝酸塩、酢酸塩などの有機酸塩、炭酸塩、ハロゲン化物(フッ化物、塩化物、臭化物、ヨウ化物)などが挙げられ、アセチルアセトン、アルコキシド(メトキシド、エトキシド、tert-ブトキシドなど)のような配位子が配位した錯体化合物、酢酸塩等の有機酸塩が好ましく使用できる。Fe化合物は、1種又は2種以上を組み合わせて使用することができる。 Fe compounds include complex compounds in which ligands such as acetylacetone and alkoxide (methoxide, ethoxide, tert-butoxide, etc.) are coordinated to Fe ions (divalent or trivalent), and organic acid salts such as nitrates and acetates. , Carbonate, halide (fluoride, chloride, bromide, iodide) Organic acid salts such as salts can be preferably used. Fe compounds can be used alone or in combination of two or more.
Mn化合物としては、Mnイオン(2価又は3価)にアセチルアセトン、アルコキシド(メトキシド、エトキシド、tert-ブトキシドなど)のような配位子が配位した錯体化合物、硝酸塩、酢酸塩などの有機酸塩、炭酸塩、ハロゲン化物(フッ化物、塩化物、臭化物、ヨウ化物)などが挙げられ、アセチルアセトン、アルコキシド(メトキシド、エトキシド、tert-ブトキシドなど)のような配位子が配位した錯体化合物、酢酸塩等の有機酸塩が好ましく使用できる。Mn化合物は、1種又は2種以上を組み合わせて使用することができる。 Mn compounds include complex compounds in which ligands such as acetylacetone and alkoxide (methoxide, ethoxide, tert-butoxide, etc.) are coordinated to Mn ions (divalent or trivalent), and organic acid salts such as nitrates and acetates. , Carbonates, halides (fluorides, chlorides, bromides, iodides), etc., and complex compounds coordinated by ligands such as acetylacetone and alkoxides (methoxide, ethoxide, tert-butoxide, etc.), acetic acid Organic acid salts such as salts can be preferably used. Mn compounds can be used alone or in combination of two or more.
PC法は、Fe化合物、必要に応じてさらにMn化合物をクエン酸を溶解させた水溶液に溶かし、さらに前記の希土類元素(M2)化合物(例えば希土類元素の炭酸塩)を加えて60~90℃で1~5時間反応し、エチレングリコールを加えてさらに100~150℃で3~8時間反応し、加熱する。その後、200~500℃で2~6時間仮焼成することにより式(II)の担体の前駆体生成物を得ることができる。反応は、希土類元素(M2)化合物1モルに対し、Fe化合物とMn化合物の合計量を0.5~1.5モル程度、好ましくは0.8~1.2モル程度使用すればよい。さらに、700~900℃で0.2~5時間焼成することにより、本発明で使用する式(II)の担体を得ることができる。PC法は、開放系で行うことができる。 In the PC method, an Fe compound, and if necessary, a Mn compound is further dissolved in an aqueous solution in which citric acid is dissolved, and the rare earth element (M 2 ) compound (for example, a rare earth element carbonate) is added to the mixture at 60 to 90 ° C. For 1 to 5 hours, add ethylene glycol, react at 100 to 150 ° C. for 3 to 8 hours, and heat. Thereafter, the precursor product of the carrier of the formula (II) can be obtained by calcination at 200 to 500 ° C. for 2 to 6 hours. In the reaction, the total amount of the Fe compound and the Mn compound is about 0.5 to 1.5 mol, preferably about 0.8 to 1.2 mol, per 1 mol of the rare earth element (M 2 ) compound. Furthermore, the carrier of the formula (II) used in the present invention can be obtained by baking at 700 to 900 ° C. for 0.2 to 5 hours. The PC method can be performed in an open system.
本発明の触媒は、貴金属化合物を含む溶液に式(II)で表わされる担体を含浸もしくは浸漬し、或いは前記担体に貴金属化合物を含む溶液をスプレー等で塗布することにより接触させ、その後、焼成することにより製造することができる。貴金属化合物としては、ヘキサクロロ白金酸、テトラクロロ白金酸、テトラクロロ白金酸カリウム、テトラクロロ白金酸ナトリウム、塩化白金、ジニトロジアミン白金などの白金化合物;塩化パラジウム、硝酸パラジウム、硫酸パラジウム,酢酸パラジウムなどのパラジウム化合物;塩化ロジウム、硫酸ロジウム、硝酸ロジウム、水酸化ロジウム,アセチルアセトナトロジウムなどのロジウム化合物が挙げられる。焼成温度としては、400℃~1000℃程度、好ましくは450~600℃程度である。焼成時間は、10分から8時間程度、好ましくは30分~2時間程度である。焼成は空気流通下で行うことができる。 The catalyst of the present invention is contacted by impregnating or immersing a carrier represented by the formula (II) in a solution containing a noble metal compound, or by applying a solution containing the noble metal compound to the carrier by spraying, and then calcining. Can be manufactured. As noble metal compounds, platinum compounds such as hexachloroplatinic acid, tetrachloroplatinic acid, potassium tetrachloroplatinate, sodium tetrachloroplatinate, platinum chloride, dinitrodiamineplatinum; palladium chloride, palladium nitrate, palladium sulfate, palladium acetate, etc. Palladium compounds; rhodium compounds such as rhodium chloride, rhodium sulfate, rhodium nitrate, rhodium hydroxide and acetylacetonatodium. The firing temperature is about 400 to 1000 ° C., preferably about 450 to 600 ° C. The firing time is about 10 minutes to 8 hours, preferably about 30 minutes to 2 hours. Firing can be performed under air flow.
焼成した触媒をそのまま排ガス浄化用触媒として用いてもよいが、焼成後に水素還元処理をさらに行ってもよい。水素還元処理は、水素の存在下に加熱して行うことができる。水素還元処理の温度は、150~850℃程度、より好ましくは500~800℃程度であり、処理時間は30分から12時間程度、好ましくは1~6時間程度である。 The calcined catalyst may be used as it is as an exhaust gas purification catalyst, but a hydrogen reduction treatment may be further performed after the calcining. The hydrogen reduction treatment can be performed by heating in the presence of hydrogen. The temperature of the hydrogen reduction treatment is about 150 to 850 ° C., more preferably about 500 to 800 ° C., and the treatment time is about 30 minutes to 12 hours, preferably about 1 to 6 hours.
本発明の触媒は、NOxを低温で処理できるので、自動車排ガス浄化用の三元触媒として特に優れている。 Since the catalyst of the present invention can treat NOx at a low temperature, it is particularly excellent as a three-way catalyst for automobile exhaust gas purification.
以下、本発明を実施例を用いてより詳細に説明するが、本発明がこれら実施例に限定されないことはいうまでもない。 Hereinafter, although the present invention will be described in more detail with reference to examples, it goes without saying that the present invention is not limited to these examples.
製造例1:ソルボサーマル法(ST法)による担体の調製
酢酸イッテルビウム四水和物(Yb(OAc)3・4H2O, 15 mmol),トリスアセチルアセトナト鉄(III)(Fe(acac)3, 9 mmol)およびトリスアセチルアセトナトマンガン(III)(Mn(acac)3, 6 mmol)を乳鉢で磨砕したのち,プラスチック容器内で超音波を用いて1,4-ブタンジオール(1,4-BG)120 ml中に懸濁させた。なおFe(acac)3とMn(acac)3の仕込み量は合計で15 mmolとした(Fe 9 mmol, Mn 6 mmol)。この懸濁液をオートクレーブ反応管に移し,オートクレーブ(300 mL)に仕込み,間隙にも30 mlの1,4-BGを加えた。オートクレーブ内を窒素置換したのち,室温から2.3 ℃/minで 315 ℃まで昇温し,2時間反応させた。生成物をメタノールで洗浄し風乾することで六方晶YbFe0.6Mn0.4O3を得た。これを空気中,500 ℃で30 min焼成し触媒および触媒担体とした。
Production Example 1: Preparation of carrier by solvothermal method (ST method) Ytterbium acetate tetrahydrate (Yb (OAc) 3 · 4H 2 O, 15 mmol), trisacetylacetonatoiron (III) (Fe (acac) 3 , 9 mmol) and trisacetylacetonatomanganese (III) (Mn (acac) 3 , 6 mmol) were ground in a mortar, and then 1,4-butanediol (1,4 -BG) Suspended in 120 ml. The total amount of Fe (acac) 3 and Mn (acac) 3 was 15 mmol (Fe 9 mmol, Mn 6 mmol). This suspension was transferred to an autoclave reaction tube, charged into an autoclave (300 mL), and 30 ml of 1,4-BG was added to the gap. After the atmosphere in the autoclave was replaced with nitrogen, the temperature was raised from room temperature to 315 ° C at 2.3 ° C / min and reacted for 2 hours. The product was washed with methanol and air-dried to obtain hexagonal YbFe 0.6 Mn 0.4 O 3 . This was calcined in air at 500 ° C for 30 min to obtain a catalyst and catalyst support.
また,Mnを含まない六方晶YbFeO3はFe(acac)3を15 mmol(Mn(acac)3を0 mmol)とし,上記と同様の方法で合成した。 Hexagonal YbFeO 3 containing no Mn was synthesized in the same manner as described above, with Fe (acac) 3 of 15 mmol (Mn (acac) 3 of 0 mmol).
製造例2:錯体重合法(PC法)による担体の調製
炭酸イッテルビウムn水和物(Yb2(CO3)3・nH2O, 5 mmol),硝酸鉄九水和物(Fe(NO3)3・9H2O, 6 mmol)および硝酸マンガン六水和物(Mn(NO3)2・6H2O, 4 mmol)をクエン酸400 mmolを含むイオン交換水(180 ml)に溶解させた。この際,Fe(NO3)3・9H2O とMn(NO3)2・6H2Oの仕込み量は合計10 mmolとした。この溶液を80 ℃で2 h撹拌後,エチレングリコール(400 mmol)を加え130 ℃で5 h撹拌することでゲル状生成物を得た。このゲル状生成物を350 ℃で4-5 h焼成し粉末としたのちに,さらに800 ℃で30 min焼成することで六方晶YbFe0.6Mn0.4O3を得た。
Production Example 2: Preparation of carrier by complex polymerization method (PC method) Ytterbium carbonate n-hydrate (Yb 2 (CO 3 ) 3 · nH 2 O, 5 mmol), iron nitrate nonahydrate (Fe (NO 3 )) 3 · 9H 2 O, 6 mmol) and manganese nitrate hexahydrate (Mn (NO 3 ) 2 · 6H 2 O, 4 mmol) were dissolved in ion-exchanged water (180 ml) containing 400 mmol of citric acid. The total amount of Fe (NO 3 ) 3 · 9H 2 O and Mn (NO 3 ) 2 · 6H 2 O was 10 mmol. This solution was stirred at 80 ° C. for 2 h, ethylene glycol (400 mmol) was added, and the mixture was stirred at 130 ° C. for 5 h to obtain a gel product. This gel product was calcined at 350 ° C. for 4-5 h to obtain a powder, and further calcined at 800 ° C. for 30 min to obtain hexagonal YbFe 0.6 Mn 0.4 O 3 .
実施例1及び比較例1:含浸法による六方晶YbFe0.6Mn0.4O3担持Pd触媒およびγ-Al2O3担持貴金属触媒の調製
六方晶YbFe0.6Mn0.4O3担持Pd触媒は,製造例1又は2で調製した六方晶YbFe0.6Mn0.4O3(0.99 g) に対しPd(metal)が0.1-1.0wt%となるように酢酸パラジウム(II)(Pd(OAc)2, 0.0021-0.0211 g)を室温にて含浸担持し,乾燥後,空気中500 ℃にて30 min焼成することで得た。なお,溶媒にはアセトン9 mlを用いた。
Example 1 and Comparative Example 1: Preparation of hexagonal YbFe 0.6 Mn 0.4 O 3 supported Pd catalyst and γ-Al 2 O 3 supported noble metal catalyst by impregnation method Hexagonal YbFe 0.6 Mn 0.4 O 3 supported Pd catalyst was produced in Production Example 1. Or palladium (II) acetate (Pd (OAc) 2 , 0.0021-0.0211 g) so that Pd (metal) is 0.1-1.0wt% with respect to hexagonal YbFe 0.6 Mn 0.4 O 3 (0.99 g) prepared in 2 . Was impregnated and supported at room temperature, dried, and fired in air at 500 ° C for 30 min. In addition, 9 ml of acetone was used as a solvent.
γ-Al2O3担持貴金属触媒は,γ-Al2O3 (参照触媒ALO-7(180 m2/g),触媒学会提供、1.00 g) に対し貴金属(Pd、Rh、Pt)が金属として1.0wt%となるように酢酸パラジウム(II)(Pd(OAc)2, 0.0211 g),ジニトロジアミン白金水溶液(4.64wt% Pt(NO2)2(NH3)2 aq., 0.2154 g)もしくはトリスアセチルアセトナトロジウム(III)(Rh(acac)3,0.0389 g)を各種溶媒に加え含浸担持し,乾燥後,空気中500 ℃にて3 時間焼成することで得た。なお,Pd担持の際の溶媒にはアセトン9 mlを用い,Pt担持の際の溶媒は水 9 mlを用いた。また,Rh担持の際は酢酸エチルを9 ml用いた。 γ-Al 2 O 3 supported noble metal catalyst is precious metal (Pd, Rh, Pt) against γ-Al 2 O 3 (reference catalyst ALO-7 (180 m 2 / g), provided by the Catalysis Society of Japan, 1.00 g) Palladium (II) acetate (Pd (OAc) 2 , 0.0211 g), dinitrodiamine platinum aqueous solution (4.64 wt% Pt (NO 2 ) 2 (NH 3 ) 2 aq., 0.2154 g) or Trisacetylacetonatodium (III) (Rh (acac) 3 , 0.0389 g) was added to various solvents, impregnated and supported, dried, and calcined in air at 500 ° C for 3 hours. In addition, 9 ml of acetone was used as a solvent for carrying Pd, and 9 ml of water was used for carrying Pt. For loading Rh, 9 ml of ethyl acetate was used.
試験例1:触媒反応
図5に概略的に示す常圧固定床流通型反応装置を用いて反応を行った。触媒(200 mg)を石英反応管に充填し,前処理としてHeを30 mL min-1,500℃で1 h流通させた。反応ガスとしてNO: 1000ppm,CO: 1000ppm,C3H6: 250ppm,O2: 1125ppm,He: balanceの混合ガスを100 mL min-1で触媒層に流通させた。出口ガス分析は100℃から500℃まで行い,50℃毎に20 min保持した後に出口ガス分析を行った。反応ガスの分析は2台のTCD-GC8A(Shimadzu製 MS-5A及びPorapak Q)およびNOxメーター(Horiba製 PG-350)により行った。2台のTCD-GC8A(MS-5A及びPorapak Q)によりC3H6、CO、CO2、N2、N2Oを測定し、NOxメーターによりNO、NO2を測定した。
Test Example 1: Catalytic Reaction The reaction was carried out using an atmospheric pressure fixed bed flow type reactor schematically shown in FIG. A catalyst (200 mg) was packed in a quartz reaction tube, and as a pretreatment, He was circulated at 30 mL min -1 at 500 ° C for 1 h. As a reaction gas, a mixed gas of NO: 1000 ppm, CO: 1000 ppm, C 3 H 6 : 250 ppm, O 2 : 1125 ppm, He: balance was circulated through the catalyst layer at 100 mL min −1 . The outlet gas analysis was performed from 100 ° C to 500 ° C and held for 20 min every 50 ° C before the outlet gas analysis was performed. The analysis of the reaction gas was performed with two TCD-GC8A (MS-5A and Porapak Q manufactured by Shimadzu) and a NOx meter (PG-350 manufactured by Horiba). C 3 H 6 , CO, CO 2 , N 2 and N 2 O were measured with two TCD-GC8A (MS-5A and Porapak Q), and NO and NO 2 were measured with a NOx meter.
結果と考察
図1に六方晶YbFe0.6Mn0.4O3担持Pd触媒とAl2O3担持貴金属(Rh,Pd,Pt)触媒のCO及びC3H6からのCO2生成量およびNOxからのN2生成量を示す。表1、表2にC3H6およびCOの酸化及びNO還元のT50(50%酸化/還元されるときの温度)を示す。
Results and Discussion Figure 1 shows the amount of CO 2 produced from CO and C 3 H 6 and NO x from hexagonal YbFe 0.6 Mn 0.4 O 3 supported Pd catalyst and Al 2 O 3 supported noble metal (Rh, Pd, Pt) catalyst. N 2 production amount is shown. Tables 1 and 2 show T50 (temperature at 50% oxidation / reduction) of oxidation and NO reduction of C 3 H 6 and CO.
同量のPd担持量にもかかわらず,Pd/YbFe0.6Mn0.4O3触媒によるC3H6およびCOの酸化はいずれの貴金属/Al2O3触媒のものより極めて低温(T50=135℃)から進行していることが認められた。また,NO還元活性に関して,貴金属/Al2O3触媒の中ではRh/Al2O3触媒が300℃以上の温度域で安定して高い活性を示した。しかし,Pd/YbFe0.6Mn0.4O3触媒のNO還元活性はRh/Al2O3触媒より低温で高い活性を示した。さらに,Pd/Al2O3触媒の場合,350℃から500℃の反応温度域においてN2Oの生成が確認される場合があるが,Pd/YbFe0.6Mn0.4O3触媒は250℃以上の温度域においてもN2Oのような副生成物は見られず,反応ガス中のNOはすべてN2に還元されていた。 Despite the same amount of Pd supported, the oxidation of C 3 H 6 and CO by Pd / YbFe 0.6 Mn 0.4 O 3 catalyst is much lower than that of any precious metal / Al 2 O 3 catalyst (T 50 = 135 ° C) ). As for NO reduction activity, among the noble metal / Al 2 O 3 catalysts, the Rh / Al 2 O 3 catalyst showed a stable and high activity in the temperature range above 300 ° C. However, the NO reduction activity of the Pd / YbFe 0.6 Mn 0.4 O 3 catalyst was higher at lower temperatures than the Rh / Al 2 O 3 catalyst. Furthermore, in the case of Pd / Al 2 O 3 catalyst, N 2 O formation may be confirmed in the reaction temperature range of 350 ° C to 500 ° C, but Pd / YbFe 0.6 Mn 0.4 O 3 catalyst has a temperature of 250 ° C or higher. By-products such as N 2 O were not found even in the temperature range, and all NO in the reaction gas was reduced to N 2 .
図2にPd担持量の異なるPd/YbFe0.6Mn0.4O3触媒の活性を示す。担持量の低減化により,NOの還元活性は低下するものの,0.5 wt% Pd/YbFe0.6Mn0.4O3触媒のNO還元活性は,図1に示したRh/Al2O3触媒やPd/Al2O3触媒のものより高かった。さらに,C3H6およびCOの酸化活性は0.1 wt% Pd/YbFe0.6Mn0.4O3触媒においても高い活性を維持した。 FIG. 2 shows the activity of Pd / YbFe 0.6 Mn 0.4 O 3 catalysts with different Pd loadings. Although the NO reduction activity is reduced by reducing the loading, the NO reduction activity of the 0.5 wt% Pd / YbFe 0.6 Mn 0.4 O 3 catalyst is the same as that of the Rh / Al 2 O 3 catalyst and Pd / Al It was higher than that of 2 O 3 catalyst. Furthermore, the oxidation activity of C 3 H 6 and CO remained high even in the 0.1 wt% Pd / YbFe 0.6 Mn 0.4 O 3 catalyst.
以上の結果から,本研究により開発した触媒は従来型の触媒に比べ貴金属使用量の低減化および貴金属元素の中で最も高価で希少なRh触媒の代替もしくは低減に成功したものと考えられる。 From the above results, it is considered that the catalyst developed in this study succeeded in reducing the amount of noble metal used and replacing or reducing the most expensive and rare Rh catalyst among the noble metal elements compared to conventional catalysts.
図3に調製法の異なるPd/YbFe0.6Mn0.4O3およびMn添加無しの触媒の活性を示す。ソルボサーマル合成したYbFe0.6Mn0.4O3を担体に用いた触媒は錯体重合法で合成したものより高い活性を示した。また,ソルボサーマル合成したYbFeO3を触媒担体に用いた触媒はYbFe0.6Mn0.4O3のものより低活性に留まった。我々は,ソルボサーマル合成したYbFe0.6Mn0.4O3は六角板状の形態を形成しており,錯体重合法で合成したものは不規則な形態を有していることを報告している(S. Hosokawa, Y. Masuda, T. Nishimura, K. Wada, R. Abe, M. Inoue, Chem. Lett., 2014, 43, 874.)。また,ソルボサーマル合成したものの比表面積(78 m2/g)は錯体重合法で合成したもの(25 m2/g)より極めて高いことを見出している(S. Hosokawa, Y. Masuda, T. Nishimura, K. Wada, R. Abe, M. Inoue, Chem. Lett., 2014, 43, 874)。さらに,Mnの添加によりYbFeO3の結晶子サイズの低下および比表面積の向上が認められた。これらの結果から,ソルボサーマル合成したYbFe0.6Mn0.4O3特有の物理的特性が高い活性をもたらした一つの要因であると考えられる。 FIG. 3 shows the activities of the Pd / YbFe 0.6 Mn 0.4 O 3 and the catalyst without addition of Mn with different preparation methods. The catalyst using sorbothermally synthesized YbFe 0.6 Mn 0.4 O 3 as the support showed higher activity than that synthesized by the complex polymerization method. The catalyst using YbFeO 3 synthesized by solvothermal as the catalyst support remained less active than that of YbFe 0.6 Mn 0.4 O 3 . We have reported that solvothermally synthesized YbFe 0.6 Mn 0.4 O 3 has a hexagonal plate shape, and that synthesized by complex polymerization has an irregular shape (S Hosokawa, Y. Masuda, T. Nishimura, K. Wada, R. Abe, M. Inoue, Chem. Lett., 2014, 43, 874.). We also found that the specific surface area (78 m 2 / g) of the solvothermally synthesized product is much higher than that of the complex polymerized method (25 m 2 / g) (S. Hosokawa, Y. Masuda, T. Nishimura, K. Wada, R. Abe, M. Inoue, Chem. Lett., 2014, 43, 874). In addition, the addition of Mn decreased the crystallite size of YbFeO 3 and improved the specific surface area. From these results, it is considered that the physical properties unique to solvothermally synthesized YbFe 0.6 Mn 0.4 O 3 are one of the factors that brought about high activity.
Claims (12)
M1/M2FexMn1-xO3 (I)
(式中、M1はPd、Rh及びPtからなる群から選ばれる貴金属を示す。M2はGd,Tb,Dy,Ho,Er,Tm,Yb、Lu及びYからなる群から選ばれる希土類元素を示す。xは0.2~1.0である。M2FexMn1-xO3は金属複合酸化物担体を示し、M1は前記担体に担持されている。)
で表わされる、排ガス浄化用金属複合酸化物触媒。 Formula (I)
M 1 / M 2 Fe x Mn 1-x O 3 (I)
(Wherein M 1 represents a noble metal selected from the group consisting of Pd, Rh and Pt. M 2 represents a rare earth element selected from the group consisting of Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu and Y. X is 0.2 to 1.0, M 2 Fe x Mn 1-x O 3 represents a metal composite oxide support, and M 1 is supported on the support.
A metal composite oxide catalyst for exhaust gas purification represented by
M2FexMn1-xO3 (II)
(式中、M2はGd,Tb,Dy,Ho,Er,Tm,Yb、Lu及びYからなる群から選ばれる希土類元素を示す。xは0.2~1.0である。)
で表わされる担体を調製し、得られた担体をPd化合物、Rh化合物又はPt化合物溶液に接触し、焼成する工程を含む、下記式(I)
M1/M2FexMn1-xO3 (I)
(式中、M1はPd、Rh及びPtからなる群から選ばれる貴金属を示す。M2はGd,Tb,Dy,Ho,Er,Tm,Yb、Lu及びYからなる群から選ばれる希土類元素を示す。xは0.2~1.0である。M2FexMn1-xO3は金属複合酸化物担体を示し、M1は前記担体に担持されている。)
で表わされる、排ガス浄化用金属複合酸化物触媒の製造方法。 A rare earth element compound, Fe compound, or Mn compound selected from the group consisting of Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, and Y is dissolved or suspended in a solvent and heated to the following formula (II)
M 2 Fe x Mn 1-x O 3 (II)
(In the formula, M 2 represents a rare earth element selected from the group consisting of Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, and Y. x is 0.2 to 1.0.)
And a step of contacting the obtained carrier with a Pd compound, Rh compound or Pt compound solution and calcining it.
M 1 / M 2 Fe x Mn 1-x O 3 (I)
(Wherein M 1 represents a noble metal selected from the group consisting of Pd, Rh and Pt. M 2 represents a rare earth element selected from the group consisting of Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu and Y. X is 0.2 to 1.0, M 2 Fe x Mn 1-x O 3 represents a metal composite oxide support, and M 1 is supported on the support.
The manufacturing method of the metal complex oxide catalyst for exhaust gas purification represented by these.
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| RYOHEI TADA ET AL.: "Glycothermal Gosei shita Mn Shushoku Ropposho YbFeO3 no Tankasuiso Nensho Tokusei", DAI 114 KAI SHOKUBAI TORONKAI TORONKAI A YOKOSHU, vol. 114th, 18 September 2014 (2014-09-18), pages 463, ISSN: 1343-9936 * |
| RYOHEI TADA ET AL.: "Mn Shushoku Ropposho YbFeO3 no Nensho Tokusei Oyobi Sanka Kangen Tokusei", DAI 116 KAI SHOKUBAI TORONKAI TORONKAI A YOKOSHU, vol. 116 th, 9 September 2015 (2015-09-09), pages 382, ISSN: 1343-9936 * |
| SABURO HOSOKAWA ET AL.: "Mn o Koyo Saseta Ropposho Kidorui -Tetsu Fukugo Sankabutsu no Solvothermal Gosei to sono Nensho Tokusei", DAI 108 KAI SHOKUBAI TORONKAI TORONKAI A YOKOSHU, vol. 108 th, 13 September 2011 (2011-09-13), pages 361, ISSN: 1343-9936 * |
| SABURO HOSOKAWA ET AL.: "Ropposho YbFeO3 Tanji Mn Shokubai no Tankasuiso Nensho Tokusei", DAI 112 KAI SHOKUBAI TORONKAI TORONKAI A YOKOSHU, vol. 112 th, 11 September 2013 (2013-09-11), pages 353, ISSN: 1343-9936 * |
| SABURO HOSOKAWA: "Ropposho Kidorui -Tetsu Fukugo Sankabutsu Nano Kessho no Gosei to Tankasuiso Nensho Hanno eno Oyo", CERAMICS, vol. 51, no. 1, 1 January 2016 (2016-01-01), pages 7 - 11, ISSN: 0009-031X * |
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