WO2016039445A1 - 積層チューブ - Google Patents
積層チューブ Download PDFInfo
- Publication number
- WO2016039445A1 WO2016039445A1 PCT/JP2015/075856 JP2015075856W WO2016039445A1 WO 2016039445 A1 WO2016039445 A1 WO 2016039445A1 JP 2015075856 W JP2015075856 W JP 2015075856W WO 2016039445 A1 WO2016039445 A1 WO 2016039445A1
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- Prior art keywords
- polyamide
- acid
- layer
- mass
- semi
- Prior art date
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- Ceased
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L11/00—Hoses, i.e. flexible pipes
- F16L11/04—Hoses, i.e. flexible pipes made of rubber or flexible plastics
- F16L11/045—Hoses, i.e. flexible pipes made of rubber or flexible plastics with four or more layers without reinforcement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/022—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the choice of material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/09—Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/16—Articles comprising two or more components, e.g. co-extruded layers
- B29C48/18—Articles comprising two or more components, e.g. co-extruded layers the components being layers
- B29C48/21—Articles comprising two or more components, e.g. co-extruded layers the components being layers the layers being joined at their surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B1/00—Layered products having a non-planar shape
- B32B1/08—Tubular products
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
- B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
- B32B27/22—Layered products comprising a layer of synthetic resin characterised by the use of special additives using plasticisers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/306—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl acetate or vinyl alcohol (co)polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/308—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising acrylic (co)polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/34—Layered products comprising a layer of synthetic resin comprising polyamides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/15—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
- B32B37/153—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state at least one layer is extruded and immediately laminated while in semi-molten state
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K15/00—Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
- B60K15/01—Arrangement of fuel conduits
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
- C08G69/02—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
- C08L77/06—Polyamides derived from polyamines and polycarboxylic acids
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M37/00—Apparatus or systems for feeding liquid fuel from storage containers to carburettors or fuel-injection apparatus; Arrangements for purifying liquid fuel specially adapted for, or arranged on, internal-combustion engines
- F02M37/0011—Constructional details; Manufacturing or assembly of elements of fuel systems; Materials therefor
- F02M37/0017—Constructional details; Manufacturing or assembly of elements of fuel systems; Materials therefor related to fuel pipes or their connections, e.g. joints or sealings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L11/00—Hoses, i.e. flexible pipes
- F16L11/04—Hoses, i.e. flexible pipes made of rubber or flexible plastics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2023/00—Use of polyalkenes or derivatives thereof as moulding material
- B29K2023/04—Polymers of ethylene
- B29K2023/08—Copolymers of ethylene
- B29K2023/083—EVA, i.e. ethylene vinyl acetate copolymer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2079/00—Use of polymers having nitrogen, with or without oxygen or carbon only, in the main chain, not provided for in groups B29K2061/00 - B29K2077/00, as moulding material
- B29K2079/08—PI, i.e. polyimides or derivatives thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2023/00—Tubular articles
- B29L2023/22—Tubes or pipes, i.e. rigid
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/04—4 layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/05—5 or more layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/24—All layers being polymeric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/20—Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
- B32B2307/202—Conductive
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/546—Flexural strength; Flexion stiffness
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/726—Permeability to liquids, absorption
- B32B2307/7265—Non-permeable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2439/00—Containers; Receptacles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2597/00—Tubular articles, e.g. hoses, pipes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/08—Cars
Definitions
- the present invention relates to a laminated tube.
- oxygen-containing gasoline blended with alcohols with low boiling points such as methanol and ethanol, or ethers such as ethyl-t-butyl ether (ETBE) from the viewpoint of saving gasoline consumption and improving performance. Etc. are transferred.
- strict exhaust gas regulations including prevention of leakage into the atmosphere due to diffusion of volatile hydrocarbons and the like through piping tube partition walls are being implemented.
- a single-layer tube using a polyamide-based resin, particularly polyamide 11 or polyamide 12 that is excellent in strength, toughness, chemical resistance, flexibility, etc. is used as described above.
- the permeation-preventing property with respect to a chemical solution is not sufficient, and in particular, an improvement with respect to the permeation-preventing property of alcohol-containing gasoline is required.
- a resin having good chemical solution permeation prevention properties for example, saponified ethylene / vinyl acetate copolymer (EVOH), polymetaxylylene adipamide (polyamide MXD6), polybutylene terephthalate (PBT), Polyethylene naphthalate (PEN), polybutylene naphthalate (PBN), polyphenylene sulfide (PPS), polyvinylidene fluoride (PVDF), ethylene / tetrafluoroethylene copolymer (ETFE), ethylene / tetrafluoroethylene / hexafluoropropylene copolymer Polymer (EFEP), ethylene / chlorotrifluoroethylene copolymer (ECTFE), tetrafluoroethylene / hexafluoropropylene copolymer (TFE / HFP, FEP), tetrafluoroethylene / hexafluoro Lopylene
- EVOH saponified
- saponified ethylene / vinyl acetate copolymer is very excellent in chemical solution permeation prevention property, particularly permeation prevention property for gasoline.
- a fuel composed of an outermost layer made of polyamide 12, an adhesive layer made of modified polyolefin, an outer layer made of polyamide 6, an intermediate layer made of saponified ethylene / vinyl acetate copolymer (EVOH), and an innermost layer made of polyamide 6 Piping has been proposed (see, for example, JP-A-3-177683).
- polyamide 6 is used as the innermost layer in the piping, the resistance to sour gasoline produced by oxidation of gasoline (deterioration fuel resistance) and the resistance to calcium chloride (chemical resistance) are poor.
- a laminated composite composed of an adhesive layer made of seed, an intermediate layer made of saponified ethylene / vinyl acetate copolymer (EVOH), and an innermost layer made of polyamide 6 or polyamide 12 has been proposed (for example, JP 2003) No. 535717 and JP 2003-021276).
- an outermost layer made of polyamide 12 an adhesive layer made of a mixture of polyamide 6, polyamide 12 and polyamine / polyamide copolymer, an intermediate layer made of saponified ethylene / vinyl acetate copolymer (EVOH), polyamide 6 or polyamide
- EVOH saponified ethylene / vinyl acetate copolymer
- This technique is good for a polyamide copolymer having a specific composition ratio or a mixture of polyamide 6 and polyamide 12 and a compatibilizer as an adhesive layer interposing both polyamide 12 and saponified ethylene / vinyl acetate copolymer.
- polyamide 6 when polyamide 6 is used as the innermost layer, no solution has been made to the problem of inferior degradation fuel resistance, zinc chloride resistance, calcium chloride resistance and the like.
- polyamide 12 when polyamide 12 is used in the innermost layer of the fuel pipe, low molecular weight components such as monomers and oligomers, additives, plasticizers, etc. are eluted into the alcohol-containing gasoline by contact with fuel such as alcohol-containing gasoline. In the case of precipitation. Therefore, there is a concern about blockage in fuel piping such as automobile piping tubes, filters, nozzles and the like.
- the laminated tube includes a polyamide 6/12 copolymer, a polyamide 12/6 copolymer, and a polyamide between an aliphatic polyamide layer and an ethylene / vinyl acetate copolymer saponified product (EVOH).
- EVOH ethylene / vinyl acetate copolymer saponified product
- these laminated tubes are generally processed into tubes having a desired shape in a state where bending stress is applied due to restrictions on layout and absorption of displacement at the time of collision.
- the tube is heated in the range from the glass transition temperature of the constituent material to the melting point or less, but after heat treatment, if it does not have sufficient interlayer adhesion, When the innermost layer is peeled off and the piping is blocked, the outermost layer is peeled off, resulting in a problem that the tube does not have the original performance such as pressure resistance and yield strength. Therefore, there is room for improvement in interlayer adhesion after heat treatment (durability of interlayer adhesion).
- the laminated tube having the saponified ethylene / vinyl acetate copolymer has excellent permeation resistance for gasoline containing low concentration alcohol, but is insufficient in permeation resistance for gasoline containing high concentration alcohol. Improvement is desired.
- US 2010-0035116 discloses that a fluorine resin is used for the inner layer, a saponified ethylene / vinyl acetate copolymer is used for the outer layer, and polyterephthalamide (PPA) is used for the outer layer.
- PPA polyterephthalamide
- the object of the present invention is to solve the above-mentioned problems, and to provide a laminated tube excellent in chemical solution permeation prevention, interlayer adhesion and durability, low temperature impact resistance, deterioration fuel resistance, and monomer and oligomer elution resistance. It is to provide.
- a layer containing an aliphatic polyamide (polyamide 11, 12, etc.), a polyamide 6 composition or a layer containing a polyamide 6/66/12 composition.
- a laminated tube having a layer containing a saponified ethylene / vinyl acetate copolymer and a semi-aromatic polyamide composition having a specific structure has a chemical liquid permeation-preventing property, interlayer adhesion and durability, and low-temperature resistance. It has been found that it is excellent in various properties such as impact resistance, resistance to deterioration fuel, and elution resistance of monomers and oligomers.
- one embodiment of the present invention is a laminated tube comprising at least four layers, including (a) layer, (b) layer, (c) layer, and (d) layer,
- the layer (a) contains an aliphatic polyamide (A)
- the layer (b) includes a polyamide 6 composition (B1) and / or a polyamide 6/66/12 composition (B2)
- the layer (c) includes a saponified ethylene / vinyl acetate copolymer (C)
- the layer (d) includes a semi-aromatic polyamide composition (D1) or a semi-aromatic polyamide composition (D2)
- the aliphatic polyamide (A) does not include polycaproamide (polyamide 6) and poly (caproamide / hexamethylene adipamide / dodecanamide) (polyamide 6/66/12)
- the polyamide 6 composition (B1) is a polycaproamide (polyamide 6) 50% by mass to 98% by mass, a plasticizer (B3) 1%
- the semi-aromatic polyamide composition (D1) includes a semi-aromatic polyamide (d1), and the semi-aromatic polyamide (d1) is an aliphatic diamine having 9 to 13 carbon atoms with respect to all diamine units.
- Dicarboxylic acid containing 50 mol% or more of aliphatic dicarboxylic acid unit having 8 to 13 carbon atoms based on diamine unit and all dicarboxylic acid units A laminated tube having a place.
- Aliphatic polyamide (A) is polyundecanamide (polyamide 11), polydodecanamide (polyamide 12), polyhexamethylene adipamide (polyamide 66), polyhexamethylene decanamide (polyamide 610), polyhexa At least one single weight selected from the group consisting of methylene dodecamide (polyamide 612), polydecane methylene decanamide (polyamide 1010), polydecane methylene dodecane (polyamide 1012), and polydodecamethylene dodecane (polyamide 1212).
- a laminated tube which is a copolymer using a combination and / or several kinds of raw material monomers forming these.
- the mass ratio of the total units of caproamide units and hexamethylene adipamide units to dodecanamide units is caproamide units, hexamethylene.
- the laminated tube which is 81:19 mass% or more and 95: 5 mass% or less with respect to a total of 100 mass% of an adipamide unit and a dodecanamide unit.
- a laminated tube further comprising a (e) layer, wherein the (e) layer includes a fluorine-containing polymer (E) in which a functional group having reactivity with an amino group is introduced into a molecular chain.
- the (a) layer is disposed as the outermost layer, and the (c) layer and the (d) layer are disposed between the (a) layer and the (e) layer.
- the present invention it is possible to provide a laminated tube excellent in chemical solution permeation prevention, interlayer adhesion and durability, low temperature impact resistance, degradation fuel resistance, and monomer and oligomer elution resistance.
- the amount of each component in the composition is the total amount of the plurality of substances present in the composition unless there is a specific indication when there are a plurality of substances corresponding to each component in the composition. means.
- the laminated tube according to this embodiment includes a layer containing an aliphatic polyamide, a layer containing a polyamide 6 composition or a polyamide 6/66/12 composition, a layer containing an ethylene / vinyl acetate copolymer saponified product, and a specific structure.
- a layer containing a semi-aromatic polyamide composition containing a semi-aromatic polyamide having both the interlayer adhesion and chemical liquid permeation-preventing properties, low temperature impact resistance, deterioration fuel resistance, monomer and oligomer elution resistance Excellent properties such as properties.
- it is suitable as a fuel tube because alcohol mixed hydrocarbons that permeate and evaporate from the tube partition wall can be suppressed and compliance with strict environmental regulations becomes possible.
- the laminated tube according to the present embodiment can be used in any environment, has high reliability, and has a very high utility value.
- the aliphatic polyamide (A) has an amide bond (—CONH—) in the main chain, and is melted using, as raw materials, an aliphatic polyamide structural unit of lactam, aminocarboxylic acid, or aliphatic diamine and aliphatic dicarboxylic acid. It can be obtained by polymerization or copolymerization by a known method such as polymerization, solution polymerization or solid phase polymerization. However, the aliphatic polyamide (A) does not include polycaproamide (polyamide 6) and poly (caproamide / hexamethylene adipamide / dodecanamide) (polyamide 6/66/12).
- lactam examples include enantolactam, undecane lactam, dodecane lactam, ⁇ -pyrrolidone, ⁇ -piperidone and the like.
- aminocarboxylic acid examples include 7-aminoheptanoic acid, 9-aminononanoic acid, 11-aminoundecanoic acid, 12-aminododecanoic acid and the like. These can use 1 type (s) or 2 or more types.
- Aliphatic diamines include 1,2-ethanediamine, 1,3-propanediamine, 1,4-butanediamine, 1,5-pentanediamine, 1,6-hexanediamine, 1,7-heptanediamine, 1, 8-octanediamine, 1,9-nonanediamine, 1,10-decanediamine, 1,11-undecanediamine, 1,12-dodecanediamine, 1,13-tridecanediamine, 1,14-tetradecanediamine, 1,15 -Pentadecanediamine, 1,16-hexadecanediamine, 1,17-heptadecanediamine, 1,18-octadecanediamine, 1,19-nonadecanediamine, 1,20-eicosanediamine, 2-methyl-1,5- Pentanediamine, 3-methyl-1,5-pentanediamine, 2-methyl-1,8-octane Amine, 2,2,4-trimethyl-1,6-hexanediamine, 2,4,4-trimethyl-1,6-hex
- Aliphatic dicarboxylic acids include oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, undecanedioic acid, dodecanedioic acid, tridecanedioic acid, tetradecanedioic acid, Examples include pentadecanedioic acid, hexadecanedioic acid, octadecanedioic acid, and eicosanedioic acid. These can use 1 type (s) or 2 or more types.
- Examples of the aliphatic polyamide (A) include polyundecanamide (polyamide 11), polydodecanamide (polyamide 12), polyethylene adipamide (polyamide 26), polytetramethylene succinamide (polyamide 44), and polytetramethylene glutamide.
- Polyamide 45 polytetramethylene adipamide (polyamide 46), polytetramethylene suberamide (polyamide 48), polytetramethylene azelamide (polyamide 49), polytetramethylene sebamide (polyamide 410), polytetramethylene Dodecamide (polyamide 412), polypentamethylene succinamide (polyamide 54), polypentamethylene glutamide (polyamide 55), polypentamethylene adipamide (polyamide 56), polypentamethylene subera (Polyamide 58), polypentamethylene azelamide (polyamide 59), polypentamethylene sebamide (polyamide 510), polypentamethylene dodecamide (polyamide 512), polyhexamethylene succinamide (polyamide 64), polyhexa Methyleneglutamide (polyamide 65), polyhexamethylene adipamide (polyamide 66), polyhexamethylene suberamide (polyamide 68), polyhexamethylene
- polyundecanamide polyamide 11
- polydodecanamide polyamide 12
- Polyhexamethylene adipamide polyamide 66
- polyhexamethylene decanamide polyamide 610
- polyhexamethylene dodecamide polyamide 612
- polydecamethylene decanamide polyamide 1010
- polydecamethylene dodecamide polyamide 1012
- at least one homopolymer selected from the group consisting of polydodecamethylene dodecamide (polyamide 1212), and / or a copolymer using several kinds of raw material monomers forming these.
- the production apparatus of the aliphatic polyamide (A) includes kneading reactions such as a batch reaction kettle, a single tank type or multi tank type continuous reaction apparatus, a tubular continuous reaction apparatus, a uniaxial kneading extruder, a biaxial kneading extruder, etc.
- a known polyamide production apparatus such as an extruder may be used.
- As a polymerization method a known method such as melt polymerization, solution polymerization, or solid phase polymerization can be used, and polymerization can be performed by repeating normal pressure, reduced pressure, and pressure operations. These polymerization methods can be used alone or in appropriate combination.
- the relative viscosity of the aliphatic polyamide (A) measured under the conditions of 96% sulfuric acid, 1% polymer concentration and 25 ° C. in accordance with JIS K-6920 ensures the mechanical properties of the resulting laminated tube. From the viewpoint of securing the desirable formability of the laminated tube by setting the viscosity at the time of melting to an appropriate range, it is preferably 1.5 or more and 5.0 or less, and 2.0 or more and 4.5 or less. Is more preferable.
- the terminal amino group concentration per 1 g of the polyamide is [A] ( ⁇ eq / g) and the terminal carboxyl group concentration is [B] ( ⁇ eq / g)
- the interlayer adhesion of the laminated tube And [A]> [B] +5, preferably [A]> [B] +10, and more preferably [A]> [B] +15.
- terminal-modified aliphatic polyamide is more preferable (hereinafter sometimes referred to as terminal-modified aliphatic polyamide).
- [A]> 20 is preferable, and 30 ⁇ [A] ⁇ 120 is more preferable.
- the terminal-modified aliphatic polyamide is produced by polymerizing or copolymerizing the polyamide raw material in the presence of amines by a known method such as melt polymerization, solution polymerization or solid phase polymerization. Alternatively, it is produced by melt-kneading in the presence of amines after polymerization.
- amines can be added at any stage during polymerization or at any stage after melt kneading after polymerization. However, when the interlayer adhesion of the laminated tube is taken into consideration, the amines are added at the stage during polymerization. It is preferable. Examples of the amines include monoamines, diamines, triamines, and polyamines.
- carboxylic acids such as monocarboxylic acids, dicarboxylic acids, and tricarboxylic acids may be added as necessary as long as they do not deviate from the range of the above-mentioned end group concentration conditions. These amines and carboxylic acids may be added simultaneously or separately. Moreover, 1 type (s) or 2 or more types can be used for the amines and carboxylic acids illustrated below.
- the monoamine to be added include methylamine, ethylamine, propylamine, butylamine, pentylamine, hexylamine, heptylamine, octylamine, 2-ethylhexylamine, nonylamine, decylamine, undecylamine, dodecylamine, tridecylamine , Tetradecylamine, pentadecylamine, hexadecylamine, octadecylamine, octadecyleneamine, eicosylamine, docosylamine and other aliphatic monoamines; cyclohexylamine, methylcyclohexylamine and other alicyclic monoamines; benzylamine, ⁇ - Aromatic monoamines such as phenylmethylamine; N, N-dimethylamine, N, N-diethylamine, N, N-dipropylamine, N, N, N
- diamine to be added examples include 1,2-ethanediamine, 1,3-propanediamine, 1,4-butanediamine, 1,5-pentanediamine, 1,6-hexanediamine, and 1,7-heptanediamine.
- 1,8-octanediamine, 1,9-nonanediamine 1,10-decanediamine, 1,11-undecanediamine, 1,12-dodecanediamine, 1,13-tridecanediamine, 1,14-tetradecanediamine, 1,15-pentadecanediamine, 1,16-hexadecanediamine, 1,17-heptadecanediamine, 1,18-octadecanediamine, 2-methyl-1,5-pentanediamine, 3-methyl-1,5-pentanediamine 2-methyl-1,8-octanediamine, 2,2,4-trimethyl-1,6-hexane Aliphatic diamines such as amine, 2,4,4-trimethyl-1,6-hexanediamine, 5-methyl-1,9-non
- triamine to be added examples include 1,2,3-triaminopropane, 1,2,3-triamino-2-methylpropane, 1,2,4-triaminobutane, 1,2,3,4- Tetraminobutane, 1,3,5-triaminocyclohexane, 1,2,4-triaminocyclohexane, 1,2,3-triaminocyclohexane, 1,2,4,5-tetraminocyclohexane, 1,3,5- Triaminobenzene, 1,2,4-triaminobenzene, 1,2,3-triaminobenzene, 1,2,4,5-tetraminobenzene, 1,2,4-triaminonaphthalene, 2,5,7 -Triaminonaphthalene, 2,4,6-triaminopyridine, 1,2,7,8-tetraminonaphthalene, and the like include 1,4,5,8-tetraminonaphthalene. These can use 1 type (s) or 2
- the polyamine to be added may be a compound having a plurality of primary amino groups (—NH 2 ) and / or secondary amino groups (—NH—).
- —NH 2 primary amino groups
- —NH— secondary amino groups
- the amino group with active hydrogen is the reaction point of the polyamine.
- polyalkyleneimine examples include one or two alkyleneimines having 2 to 8 carbon atoms such as ethyleneimine, propyleneimine, 1,2-butyleneimine, 2,3-butyleneimine, 1,1-dimethylethyleneimine, etc. Examples include homopolymers and copolymers obtained by polymerizing more than one species by a conventional method. Among these, polyethyleneimine is more preferable.
- Polyalkyleneimine is polymerized from alkyleneimine as a raw material, branched polyalkyleneimine obtained by ring-opening polymerization of alkyleneimine, secondary polyamineimine containing secondary amine and tertiary amine, or alkyloxazoline as a raw material.
- a polyalkyleneimine is usually derived from the reactivity of an active hydrogen atom on a nitrogen atom contained therein, and in addition to a tertiary amino group, a primary amino group having an active hydrogen atom or a secondary amino group (imino Group).
- the number of nitrogen atoms in the polyalkyleneimine is not particularly limited, but is preferably 4 or more and 3,000, more preferably 8 or more and 1,500 or less, and even more preferably 11 or more and 500 or less. .
- the number average molecular weight of the polyalkyleneimine is preferably 100 or more and 20,000 or less, more preferably 200 or more and 10,000 or less, and further preferably 500 or more and 8,000 or less.
- carboxylic acids to be added acetic acid, propionic acid, butyric acid, valeric acid, caproic acid, enanthic acid, caprylic acid, capric acid, pelargonic acid, undecanoic acid, lauric acid, tridecanoic acid, myristic acid, myristic acid, Aliphatic monocarboxylic acids such as palmitic acid, stearic acid, oleic acid, linoleic acid, arachidic acid, behenic acid, erucic acid; alicyclic monocarboxylic acids such as cyclohexanecarboxylic acid, methylcyclohexanecarboxylic acid; benzoic acid, toluic acid , Aromatic monocarboxylic acids such as ethylbenzoic acid and phenylacetic acid; malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid,
- terminal-modified aliphatic polyamide it is preferable to add a diamine and / or a polyamine during polymerization in order to satisfy the condition of the terminal group concentration among the above-exemplified amines.
- Alicyclic diamine, and at least one selected from the group consisting of polyalkyleneimines is more preferable.
- the terminal-modified aliphatic polyamide may be a mixture of two or more kinds of polyamides having different terminal group concentrations as long as the terminal group concentration is satisfied.
- the terminal amino group concentration and the terminal carboxyl group concentration of the polyamide mixture are determined by the terminal amino group concentration, the terminal carboxyl group concentration, and the blending ratio of the polyamide constituting the mixture.
- the content of the plasticizer may be 1 part by mass or more and 30 parts by mass or less with respect to 100 parts by mass of the aliphatic polyamide (A) from the viewpoint of sufficiently ensuring the flexibility and low temperature impact resistance of the laminated tube.
- it is 2 parts by mass or more and 20 parts by mass or less.
- an impact modifier In order to improve the low temperature impact resistance of the aliphatic polyamide (A), it is preferable to add an impact modifier, and in particular, the polyamide 6 composition (B1) and the polyamide 6/66/12 composition (B2) described later. It is more preferable to add an olefin polymer having a flexural modulus measured according to ISO 178 of 500 MPa or less. If the flexural modulus exceeds this value, the impact improvement effect may be insufficient.
- the content of the impact modifier is 1 part by mass or more and 35 parts by mass or less with respect to 100 parts by mass of the aliphatic polyamide (A) from the viewpoint of sufficiently ensuring the mechanical strength and low temperature impact resistance of the laminated tube. It is preferably 3 parts by mass or more and 25 parts by mass or less.
- the aliphatic polyamide (A) may be a mixture of the above homopolymers, a mixture of the above copolymers, a mixture of a homopolymer and a copolymer, or other polyamide resin or other heat. It may be a mixture with a plastic resin.
- the content of the aliphatic polyamide (A) in the mixture is preferably 60% by mass or more, and more preferably 80% by mass or more.
- polyamide resins include polymetaxylylene adipamide (polyamide MXD6), polymetaxylylene terephthalamide (polyamide MXDT), polymetaxylylene isophthalamide (polyamide MXDI), polymetaxylylene hexahydroterephthalamide ( Polyamide MXDT (H)), polymetaxylylene naphthalamide (polyamide MXDN), polyparaxylylene adipamide (polyamide PXD6), polyparaxylylene terephthalamide (polyamide PXDT), polyparaxylylene isophthalamide (polyamide) PXDI), polyparaxylylene hexahydroterephthalamide (polyamide PXDT (H)), polyparaxylylene naphthalamide (polyamide PXDN), polyparaphenylene terephthalamide (PPTA), poly Laphenylene isophthalamide (PPIA), polymetaphenylene terephthalamide (PMTA),
- thermoplastic resins to be mixed include high density polyethylene (HDPE), medium density polyethylene (MDPE), low density polyethylene (LDPE), linear low density polyethylene (LLDPE), and ultra high molecular weight polyethylene (UHMWPE).
- an antioxidant for the aliphatic polyamide (A), an antioxidant, a heat stabilizer, an ultraviolet absorber, a light stabilizer, a lubricant, an inorganic filler, an antistatic agent, a flame retardant, a crystallization accelerator, if necessary.
- a colorant or the like may be added.
- the (b) layer of the laminated tube includes a polyamide 6 composition (B1) and / or a polyamide 6/66/12 composition (B2).
- Polyamide 6 composition (B1), Polyamide 6/66/12 composition (B2) Polyamide 6 composition (B1) has a flexural elasticity measured according to polycaproamide (polyamide 6) of 50% by mass to 98% by mass, plasticizer (B3) of 1% by mass to 20% by mass, and ISO 178.
- the olefin polymer (B4) having a rate of 500 MPa or less is contained in an amount of 1% by mass to 30% by mass (hereinafter sometimes referred to as polyamide 6 composition (B1)).
- the polycaproamide (polyamide 6) is a polyamide having a caproamide unit represented by the following formula (—CO— (CH 2 ) 6 —NH—) n having an amide bond (—CONH—) in the main chain ( Hereinafter, it may be referred to as polyamide 6.)
- Polyamide 6/66/12 composition (B2) is composed of poly (caproamide / hexamethylene adipamide / dodecanamide) (polyamide 6/66/12) and polyhexamethylene sebacamide (polyamide 610), polyhexamethylene Dodecamide (Polyamide 612), Polynonamethylene decanamide (Polyamide 910), Polynonamethylene dodecamide (Polyamide 912), Polydecanamethylene decanamide (Polyamide 1010), Polydecanamethylene dodecamide (Polyamide 1012), and Polydodeca 50% by mass to 98% by mass of a polyamide mixture containing at least one polyamide selected from the group consisting of methylene dodecamide (polyamide 1212), 1% by mass to 20% by mass of a plasticizer (B3), and conforming to ISO 178 Measured song Elastic modulus contains 30 wt% or less or less of an olefin polymer (B4) or 1 wt% 500 MPa (hereinafter sometimes
- Poly (caproamide / hexamethylene adipamide / dodecanamide) (polyamide 6/66/12) has an amide bond (—CONH—) in the main chain: (—CO— (CH 2 ) 6 —NH -) Caproamide unit represented by n and the following formula: (-NH- (CH 2 ) 6 -NH-CO- (CH 2 ) 4 -CO-) Hexamethylene adipamide unit represented by n and the following formula: ( —CO— (CH 2 ) 11 —NH—)
- a polyamide copolymer having a dodecanamide unit represented by n (hereinafter sometimes referred to as polyamide 6/66/12).
- Polyamide 6/66/12 can be obtained by copolymerizing 6-aminocaproic acid and / or caprolactam, hexamethylenediamine and adipic acid salt, and 12-aminododecanoic acid and / or dodecanlactam.
- the mass ratio of the total unit of caproamide unit and hexamethylene adipamide unit to dodecanamide unit is determined from the viewpoint of sufficiently ensuring the interlayer adhesion of the laminated tube and its durability. , Preferably from 81: 19% by mass to 95: 5% by mass, and from 83: 17% by mass to 92: 8% by mass, based on a total of 100% by mass of hexamethylene adipamide units and dodecanamide units. The following is more preferable.
- the mass ratio of caproamide unit to hexamethylene adipamide unit ensures sufficient heat resistance of the laminated tube, and during coextrusion with ethylene / vinyl acetate copolymer saponified product (C) From the viewpoint of molding stability, it is preferably 80: 20% by mass or more and 95: 5% by mass or less, and 82: 18% by mass or more, with respect to 100% by mass in total of caproamide units and hexamethylene adipamide units. It is more preferable that it is 93: 7 mass% or less.
- Polyamide 6/66/12 composition (B2) is composed of polyamide 6/66/12, polyhexamethylene sebacamide (polyamide 610), polyhexamethylene dodecamide (polyamide 612), polynonamethylene decanamide (polyamide 910). , Polynonamethylene dodecamide (polyamide 912), polydecane methylene decanamide (polyamide 1010), polydecane methylene dodecane (polyamide 1012), and polydodecane methylene dodecamide (polyamide 1212).
- a polyamide mixture containing the polyamide hereinafter sometimes referred to as a polyamide mixture).
- Polyhexamethylene sebamide (Polyamide 610), Polyhexamethylene dodecane (Polyamide 612), Polynonamethylene decanamide (Polyamide 910), Polynonamethylene dodecamide (Polyamide 912), Polydecamethylene decamide (Polyamide 1010) Polydecamethylene dodecamide (polyamide 1012) and polydocamethylene dodecamide (polyamide 1212) are long-chain aliphatic polyamides (hereinafter sometimes referred to as long-chain aliphatic polyamides), and among these, laminated From the viewpoint of obtaining sufficient tube interlayer adhesion and durability, polyhexamethylene sebamide (polyamide 610) and polyhexamethylene dodecamide (polyamide 612) are preferable.
- the mixing ratio of both polyamide 6/66/12 and long-chain aliphatic polyamide is sufficient to obtain a laminated tube with excellent mechanical properties, chemical resistance, and flexibility, and interlayer adhesion and durability.
- the content of polyamide 6/66/12 is 50% by mass or more and 90% by mass or less with respect to 100% by mass in total of the polyamide mixture of polyamide 6/66/12 and long-chain aliphatic polyamide. It is preferably 55% by mass or more and 85% by mass or less, more preferably 60% by mass or more and 80% by mass or less, and the content of the long-chain aliphatic polyamide is 10% by mass or more and 50% by mass. % Or less, more preferably 15% by mass or more and 45% by mass or less, and further preferably 20% by mass or more and 40% by mass or less.
- Examples of the production apparatus for polyamide 6, polyamide 6/66/12, and long-chain aliphatic polyamide include known polyamide production apparatuses described in the explanation of aliphatic polyamide (A).
- As a manufacturing method of polyamide 6, polyamide 6/66/12, and long chain aliphatic polyamide the well-known method described by description of aliphatic polyamide (A) is mentioned.
- the relative viscosity of polyamide 6, polyamide 6/66/12 and long chain aliphatic polyamide measured under the conditions of 96% sulfuric acid, polymer concentration 1%, 25 ° C. in accordance with JIS K-6920 is From the viewpoint of ensuring the mechanical properties of the resulting laminated tube and ensuring the desirable formability of the laminated tube by setting the viscosity at the time of melting to an appropriate range, it is preferably 1.5 or more and 5.0 or less. More preferably, it is 0.0 or more and 4.5 or less.
- plasticizer (B3) in the polyamide 6 composition (B1) and the polyamide 6/66/12 composition (B2) examples include benzenesulfonic acid alkylamides, toluenesulfonic acid alkylamides, and hydroxybenzoic acid alkyl esters. Is mentioned.
- Benzenesulfonic acid alkylamides include benzenesulfonic acid propylamide, benzenesulfonic acid butyramide, benzenesulfonic acid 2-ethylhexylamide, and the like.
- Toluenesulfonic acid alkylamides include N-ethyl-o-toluenesulfonic acid butyramide, N-ethyl-p-toluenesulfonic acid butyramide, N-ethyl-o-toluenesulfonic acid 2-ethylhexylamide, N-ethyl-p.
- hydroxybenzoic acid alkyl esters include ethyl hexyl o-hydroxybenzoate, ethyl hexyl p-hydroxybenzoate, hexyl decyl o-hydroxybenzoate, hexyl decyl p-hydroxybenzoate, ethyl decyl o-hydroxybenzoate, p-hydroxybenzoate Ethyl decyl, octyl octyl o-hydroxybenzoate, octyl octyl p-hydroxybenzoate, decyldodecyl o-hydroxybenzoate, decyldodecyl p-hydroxybenzoate, methyl o-hydroxybenzoate, methyl p-hydroxybenzoate, o -Butyl hydroxybenzoate, butyl
- benzenesulfonic acid alkylamides such as benzenesulfonic acid butyramide and benzenesulfonic acid 2-ethylhexylamide, N-ethyl-p-toluenesulfonic acid butyramide, N-ethyl-p-toluenesulfonic acid 2-ethylhexylamide and the like
- hydroxybenzoic acid alkyl esters such as toluenesulfonic acid alkylamides, p-hydroxybenzoic acid ethylhexyl, p-hydroxybenzoic acid hexyldecyl, p-hydroxybenzoic acid ethyldecyl, and the like. More preferred are ethylhexyl and hexyldecyl p-hydroxybenzoate.
- Olefin polymer (B4) having a flexural modulus of 500 MPa or less as measured in accordance with ISO 178 in polyamide 6 composition (B1) or polyamide 6/66/12 composition (B2) (hereinafter referred to as olefin polymer (B4 ) Is added to improve low temperature impact resistance of polyamide 6, polyamide 6/66/12, and long chain aliphatic polyamides. If the flexural modulus measured according to ISO 178 of the olefin polymer (B4) exceeds this value, the impact improving effect may be insufficient.
- Examples of the olefin polymer (B4) include (ethylene and / or propylene) / ⁇ -olefin copolymer, (ethylene and / or propylene) / ( ⁇ , ⁇ -unsaturated carboxylic acid and / or unsaturated carboxylic acid ester). ) Type copolymer, ionomer polymer, aromatic vinyl compound / conjugated diene compound type block copolymer, and these may be used alone or in combination of two or more.
- olefins examples include propylene, 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, 1-nonene, 1-decene, 1-undecene, 1-dodecene, 1-tridecene, 1-tetradecene, 1-pentadecene, 1-hexadecene, 1-heptadecene, 1-octadecene, 1-nonadecene, 1-eicocene, 3-methyl-1-butene, 3-methyl-1-pentene, 3-ethyl-1-pentene, 4- Methyl-1-pentene, 4-methyl-1-hexene, 4,4-dimethyl-1-hexene, 4,4-dimethyl-1-pentene, 4-ester -1-hexene, 3-ethyl-1-hexene, 9-methyl-1-decene, 11-methyl-1-dodecene, 12-e
- the (ethylene and / or propylene) / ( ⁇ , ⁇ -unsaturated carboxylic acid and / or unsaturated carboxylic acid ester) copolymer is composed of ethylene and / or propylene and ⁇ , ⁇ -unsaturated carboxylic acid and / or This is a polymer obtained by copolymerizing an unsaturated carboxylic acid ester monomer.
- the ⁇ , ⁇ -unsaturated carboxylic acid monomer include acrylic acid and methacrylic acid.
- Examples of the monomer include methyl ester, ethyl ester, propyl ester, butyl ester, pentyl ester, hexyl ester, heptyl ester, octyl ester, nonyl ester, and decyl ester of these unsaturated carboxylic acids. These can use 1 type (s) or 2 or more types.
- the ionomer polymer is obtained by ionizing at least part of the olefin and the carboxyl group of the ⁇ , ⁇ -unsaturated carboxylic acid copolymer by neutralization of metal ions.
- Ethylene is preferably used as the olefin, and acrylic acid and methacrylic acid are preferably used as the ⁇ , ⁇ -unsaturated carboxylic acid.
- the olefin is not limited to those exemplified here.
- the body may be copolymerized.
- Metal ions include alkali metals and alkaline earth metals such as Li, Na, K, Mg, Ca, Sr, Ba, Al, Sn, Sb, Ti, Mn, Fe, Ni, Cu, Zn, Cd, etc. Is mentioned. These can use 1 type (s) or 2 or more types.
- the aromatic vinyl compound / conjugated diene compound block copolymer is a block copolymer comprising an aromatic vinyl compound polymer block and a conjugated diene compound polymer block, and the aromatic vinyl compound polymer.
- a block copolymer having at least one block and at least one conjugated diene compound-based polymer block is used.
- the unsaturated bond in the conjugated diene compound-based polymer block may be hydrogenated.
- the aromatic vinyl compound polymer block is a polymer block mainly composed of units derived from an aromatic vinyl compound.
- aromatic vinyl compounds include styrene, o-methylstyrene, m-methylstyrene, p-methylstyrene, 1,5-dimethylstyrene, 2,4-dimethylstyrene, vinylnaphthalene, vinylanthracene, 4-propyl.
- Styrene, 4-cyclohexyl styrene, 4-dodecyl styrene, 2-ethyl-4-benzyl styrene, 4- (phenylbutyl) styrene and the like can be mentioned, and one or more of these can be used.
- the aromatic vinyl compound-based polymer block may optionally have a unit composed of a small amount of another unsaturated monomer.
- Conjugated diene compound-based polymer blocks are 1,3-butadiene, chloroprene, isoprene, 2,3-dimethyl-1,3-butadiene, 1,3-pentadiene, 4-methyl-1,3-pentadiene, 1,3 -A polymer block formed from one or more conjugated diene compounds such as hexadiene, and a hydrogenated aromatic vinyl compound / conjugated diene compound block copolymer, the conjugated diene compound polymer Part or all of the unsaturated bond portions in the block are saturated bonds by hydrogenation.
- the molecular structure of the aromatic vinyl compound / conjugated diene compound block copolymer and the hydrogenated product thereof may be linear, branched, radial, or any combination thereof.
- an aromatic vinyl compound / conjugated diene compound block copolymer and / or a hydrogenated product thereof one aromatic vinyl compound polymer block and one conjugated diene compound polymer block are linear.
- the three polymer blocks are linearly bonded in the order of diblock copolymer, aromatic vinyl compound polymer block, conjugated diene compound polymer block, and aromatic vinyl compound polymer block.
- One or more of these triblock copolymers and hydrogenated products thereof are preferably used.
- the acid ester) copolymer, ionomer polymer, and aromatic vinyl compound / conjugated diene compound block copolymer a polymer modified with a carboxylic acid and / or a derivative thereof is preferably used.
- polyamide 6, polyamide 6/66/12, long-chain aliphatic polyamide or a functional group having an affinity for the aliphatic polyamide (A) is included in the molecule; Become.
- Examples of functional groups having affinity for polyamide 6, polyamide 6/66/12, long-chain aliphatic polyamide and aliphatic polyamide (A) include carboxyl groups, acid anhydride groups, carboxylic acid ester groups, and carboxylic acids Examples thereof include metal salts, carboxylic acid imide groups, carboxylic acid amide groups, and epoxy groups.
- Examples of compounds containing these functional groups include acrylic acid, methacrylic acid, maleic acid, fumaric acid, itaconic acid, crotonic acid, mesaconic acid, citraconic acid, glutaconic acid, cis-4-cyclohexene-1,2-dicarboxylic acid Endobicyclo- [2.2.1] -5-heptene-2,3-dicarboxylic acid and metal salts of these carboxylic acids, monomethyl maleate, monomethyl itaconate, methyl acrylate, ethyl acrylate, butyl acrylate 2-ethylhexyl acrylate, hydroxyethyl acrylate, methyl methacrylate, 2-ethylhexyl methacrylate, hydroxyethyl methacrylate, aminoethyl methacrylate, dimethyl maleate, dimethyl itaconate, maleic anhydride, itaconic anhydride, citracone anhydride Acid, endobicyclo- 2.2.1]
- the content of polyamide 6 in the polyamide 6 composition (B1) is 50% by mass to 98% by mass, preferably 60% by mass to 95% by mass, and 70% by mass to 92% by mass. More preferably.
- the content of the polyamide 6 is less than the above value, the mechanical properties of the obtained laminated tube may be inferior.
- the content exceeds the above value the interlayer adhesion and the durability of the obtained laminated tube are poor. May be inferior.
- the content of the polyamide mixture in the polyamide 6/66/12 composition (B2) is 50% by mass to 98% by mass, preferably 60% by mass to 95% by mass, and more preferably 70% by mass to 92%. It is more preferable that the amount is not more than mass%. If the content of the polyamide mixture is less than the above value, the mechanical properties of the resulting laminated tube may be inferior. On the other hand, if it exceeds the above value, the interlayer adhesion of the obtained laminated tube and its durability may be poor. May be inferior.
- the content of the plasticizer (B3) in the polyamide 6 composition (B1) and the polyamide 6/66/12 composition (B2) is 1% by mass to 20% by mass, and 2% by mass to 15% by mass. It is preferable that it is 3 mass% or more and 10 mass% or less.
- the content of the plasticizer (B3) is less than the above value, the flexibility of the obtained laminated tube may be inferior, whereas when it exceeds the above value, the low temperature impact resistance of the obtained laminated tube is inferior. Sometimes.
- the content of the olefin polymer (B4) in the polyamide 6 composition (B1) and the polyamide 6/66/12 composition (B2) is 1% by mass to 30% by mass, and 3% by mass to 25% by mass.
- the content is preferably 5% by mass or more and more preferably 20% by mass or less.
- the resulting laminated tube may be inferior in low-temperature impact resistance and interlayer adhesion and durability thereof, whereas when exceeding the above value, The resulting laminated tube may have inferior mechanical properties.
- polyamide 6 composition (B1) or the polyamide 6/66/12 composition (B2) there are no particular restrictions on the method for producing the polyamide 6 composition (B1) or the polyamide 6/66/12 composition (B2), and various additives that have been conventionally known are used as necessary. can do.
- polyamide 6, or polyamide 6/66/12, long chain aliphatic polyamide and olefin polymer (B4) as necessary, other pellets are added to each other using a tumbler or mixer.
- the mixture is uniformly dry blended so as to have a mixing ratio and supplied to the melt kneader, while the plasticizer (B3) is injected from the middle of the cylinder of the melt kneader with a metering pump, and is manufactured by a melt kneading method or the like. be able to.
- the melt kneading can be performed using a kneader such as a single screw extruder, a twin screw extruder, a knea
- the polyamide 6 composition (B1) and the polyamide 6/66/12 composition (B2) may contain other polyamide-based resins or other thermoplastic resins.
- examples of other polyamide resins or other thermoplastic resins include the same resins as those of the aliphatic polyamide (A).
- the content of the polyamide 6 composition (B1) and the polyamide 6/66/12 composition (B2) in the mixture is preferably 60% by mass or more, and more preferably 70% by mass or more.
- an antioxidant for the polyamide 6 composition (B1) and the polyamide 6/66/12 composition (B2), an antioxidant, a heat stabilizer, an ultraviolet absorber, a light stabilizer, a lubricant, and an inorganic filler are added as necessary. Materials, antistatic agents, flame retardants, crystallization accelerators, colorants, lubricants, and the like may be added.
- the saponified ethylene / vinyl acetate copolymer (C) is obtained by saponifying a copolymer comprising ethylene and vinyl acetate by a known method using an alkali catalyst or the like (hereinafter referred to as EVOH (C)). May be.
- the ethylene content of EVOH (C) is preferably 15 mol% or more and 60 mol% or less from the viewpoint of sufficiently ensuring melt moldability, flexibility, impact resistance, and chemical liquid permeation prevention properties, It is more preferably 20 mol% or more and 55 mol% or less, and further preferably 25 mol% or more and 45 mol% or less.
- EVOH (C) consists of a mixture of two or more types of EVOH having different ethylene contents, the value calculated from the respective ethylene contents and the mixing mass ratio is taken as the ethylene content.
- the saponification degree of the vinyl ester component of EVOH (C) is preferably 90 mol% or more, more preferably 95 mol% or more, and 98% from the viewpoint of obtaining good chemical solution permeation prevention properties. It is more preferably at least mol, and particularly preferably at least 99 mol%.
- EVOH (C) consists of a mixture of two or more types of EVOH having different saponification degrees
- the value calculated from each saponification degree and the mixing mass ratio is defined as the saponification degree.
- the ethylene content and the saponification degree of EVOH can be obtained by a nuclear magnetic resonance (NMR) method.
- monomers can be copolymerized as long as the excellent properties of the obtained laminated tube are not impaired.
- Other monomers include vinyl formate, vinyl propionate, vinyl valerate, vinyl butyrate, vinyl isobutyrate, vinyl pivalate, vinyl caproate, vinyl caprylate, vinyl caprate, vinyl laurate, vinyl myristate, Vinyl esters such as vinyl palmitate, vinyl stearate, isopropenyl acetate, 1-butenyl acetate, vinyl pivalate, vinyl 2-ethylhexanoate, vinyl cyclohexanecarboxylate, vinyl benzoate, vinyl cinnamate, propylene, 1- ⁇ -olefins such as butene, isobutene, 4-methyl-1-pentene, 1-hexene, 1-octene, 1-dodecene, acrylic acid, methacrylic acid, crotonic acid, phthalic acid, (anhydrous) maleic acid, (anhydrous) ) Uns
- EVOH (C) can contain various additives as required.
- additives may include antioxidants, plasticizers, heat stabilizers, UV absorbers, antistatic agents, lubricants, colorants, fillers, or other thermoplastic resins.
- An additive can be contained in the range which does not impair the outstanding characteristics of the laminated tube obtained.
- Unsaturated fatty acid amides bis fatty acid amides such as ethylene bis-stearic acid amide, fatty acid metal salts such as calcium stearate, magnesium stearate, zinc stearate, aluminum stearate, wax, liquid paraffin, low molecular weight polyolefin Lubricants such as acetic acid, organic acids such as acetic acid, propionic acid and stearic acid, inorganic acid compounds such as boric acid compounds and phosphoric acid compounds, stabilizers such as metal salts of hydrotalcite, reduced iron powders, potassium sulfite , Oxygen absorbers such as ascorbic acid, hydroquinone, gallic acid, colorants such as carbon black, phthalocyanine, quinacridone, indoline, azo pigments, bengara, glass fiber, asbestos, ballastite, mica, sericite, talc, silica, Examples include fillers such as kaolin, calcium silicate, and montmorillonite.
- EVOH (C) contains a boron compound.
- a boron compound include boric acids, boric acid esters, borates, and borohydrides.
- the boric acid include orthoboric acid, metaboric acid, and tetraboric acid.
- the boric acid ester include triethyl borate and trimethyl borate. Examples thereof include salts, alkaline earth metal salts, and borax. These can use 1 type (s) or 2 or more types. Among these, orthoboric acid is preferable.
- the content of the boron compound in EVOH (C) is 0.002 mass in terms of boron element with respect to 100 mass parts of EVOH (C), from the viewpoint of ensuring a sufficient content effect and obtaining a tube having a good appearance.
- EVOH (C) may contain a phosphoric acid compound.
- a phosphoric acid compound By containing a phosphoric acid compound, it is possible to achieve both long run properties, color resistance, and interlayer adhesion during melt molding. It does not specifically limit as a phosphoric acid compound, Various acids, such as phosphoric acid and phosphorous acid, its salt, etc. can be used.
- the phosphate include primary phosphate, secondary phosphate, and tertiary phosphate. These can use 1 type (s) or 2 or more types.
- the cationic species of phosphate is not particularly limited, but alkali metal salts are preferable. Among these, sodium dihydrogen phosphate, potassium dihydrogen phosphate, disodium hydrogen phosphate, dipotassium hydrogen phosphate are preferable. preferable.
- the content of the phosphoric acid compound in EVOH (C) is 0.02 in terms of phosphate radical with respect to 100 parts by mass of EVOH (C) from the viewpoint of sufficiently securing the content and obtaining a tube having a good appearance. It is preferably no greater than part by mass, more preferably no less than 0.0005 parts by mass and no greater than 0.01 parts by mass, and still more preferably no less than 0.001 parts by mass and no greater than 0.007 parts by mass.
- EVOH (C) contains an alkali and / or alkaline earth metal salt from the viewpoints of melt stability and long run properties.
- species of the salt of an alkali metal or alkaline-earth metal A carboxylate, a hydroxide, carbonate, hydrogencarbonate etc. are mentioned.
- the cation species of the alkali metal salt such as lithium salt, sodium salt, potassium salt, etc.
- the cation species of the alkaline earth metal salt magnesium salt, calcium salt, barium salt, beryllium salt, strontium Examples include salts.
- the content of the alkali and / or alkaline earth metal salt in the EVOH (C) is sufficient to ensure the content effect, and from the viewpoint of obtaining a tube having a good appearance, the metal is used with respect to 100 parts by mass of the EVOH (C). It is preferably 0.0005 parts by mass or more and 0.2 parts by mass or less in terms of element, more preferably 0.001 parts by mass or more and 0.1 parts by mass or less, and 0.002 parts by mass or more and 0.05 parts by mass or less. More preferably, it is at most parts.
- EVOH (C) has an antioxidant such as hydrotalcite and hindered phenol as long as the excellent characteristics of the obtained laminated tube are not impaired. It is preferable to add 0.01 part by mass or more and 1 part by mass or less of 1 type or 2 types or more to 100 parts by mass of EVOH (C).
- the semi-aromatic polyamide composition (D1) includes a semi-aromatic polyamide (d1) (hereinafter sometimes referred to as a semi-aromatic polyamide composition (D1)), and the semi-aromatic polyamide (d1) 50 mol% of terephthalic acid units and / or naphthalenedicarboxylic acid units with respect to diamine units and diamine units containing 50 mol% or more of aliphatic diamine units having 9 to 13 carbon atoms with respect to all dicarboxylic acid units It contains a dicarboxylic acid unit including the above (hereinafter sometimes referred to as semi-aromatic polyamide (d1)).
- the content of the aliphatic diamine unit having 9 to 13 carbon atoms in the semi-aromatic polyamide (d1) is determined by various physical properties such as heat resistance, chemical resistance, impact resistance, and chemical liquid permeation resistance of the obtained laminated tube. From the viewpoint of sufficiently ensuring the above, it is at least 50 mol%, preferably at least 55 mol%, more preferably at least 60 mol%, based on all diamine units.
- Examples of the aliphatic diamine unit having 9 to 13 carbon atoms include 1,9-nonanediamine, 1,10-decanediamine, 1,11-undecanediamine, 1,12-dodecanediamine, and 1,13-tridecanediamine. Units derived from.
- 1,9-nonanediamine, 2-methyl-1,8-octanediamine, 1, Units derived from 10-decanediamine are preferred, and units derived from 1,12-dodecanediamine are preferred from the viewpoint of sufficiently ensuring low temperature impact resistance.
- the molar ratio of 1,9-nonanediamine unit to 2-methyl-1,8-octanediamine unit depends on moldability and resistance. From the standpoint of impact balance, it is preferably 30:70 mol% or more and 98: 2 mol% or less, and more preferably 40:60 mol% or more and 95: 5 mol% or less.
- the diamine unit in the semi-aromatic polyamide (d1) is a diamine unit other than the aliphatic diamine unit having 9 to 13 carbon atoms as long as it does not impair the excellent characteristics of the obtained laminated tube. May be included.
- Examples of other diamine units include 1,2-ethanediamine, 1,3-propanediamine, 1,4-butanediamine, 1,5-pentanediamine, 1,6-hexanediamine, 1,7-heptanediamine, Units derived from aliphatic diamines such as 1,8-octanediamine, 2-methyl-1,5-pentanediamine, 3-methyl-1,5-pentanediamine; 1,3-cyclohexanediamine, 1,4-cyclohexane Diamine, 1,3-bis (aminomethyl) cyclohexane, 1,4-bis (aminomethyl) cyclohexane, bis (4-aminocyclohexyl) methane, 2,2-bis (4-aminocyclo
- the content of terephthalic acid units and / or naphthalenedicarboxylic acid units in the semi-aromatic polyamide (d1) ensures sufficient physical properties such as heat resistance, chemical resistance and chemical penetration prevention of the resulting laminated tube. In view of the above, it is 50 mol% or more, preferably 55 mol% or more, and more preferably 60 mol% or more with respect to all dicarboxylic acid units.
- naphthalenedicarboxylic acid unit examples include units derived from 2,6-naphthalenedicarboxylic acid, 2,7-naphthalenedicarboxylic acid, 1,4-naphthalenedicarboxylic acid, 1,5-naphthalenedicarboxylic acid, and the like. These can use 1 type (s) or 2 or more types. Of the naphthalenedicarboxylic acid units, units derived from 2,6-naphthalenedicarboxylic acid and 2,7-naphthalenedicarboxylic acid are preferred in view of economy and availability.
- dicarboxylic acid unit in the semi-aromatic polyamide (d1) is within a range that does not impair the excellent properties of the obtained laminated tube
- other dicarboxylic acid units other than the terephthalic acid unit and / or the naphthalene dicarboxylic acid unit may be used. May be included.
- examples of other dicarboxylic acid units include malonic acid, dimethylmalonic acid, succinic acid, glutaric acid, adipic acid, 2-methyladipic acid, pimelic acid, 2,2-dimethylglutaric acid, 2,2-diethylsuccinic acid, and suberin.
- Acid azelaic acid, 2,2,4-trimethyladipic acid, 2,4,4-trimethyladipic acid, sebacic acid, undecanedioic acid, dodecanedioic acid, tridecanedioic acid, tetradecanedioic acid, pentadecanedioic acid, hexadecanediate Units derived from aliphatic dicarboxylic acids such as acid, octadecanedioic acid and eicosanedioic acid; alicyclic such as 1,3-cyclopentanedicarboxylic acid, 1,3-cyclohexanedicarboxylic acid, 1,4-cyclohexanedicarboxylic acid Units derived from dicarboxylic acids; phthalic acid, isophthalic acid, 1,3-phenylenedioxydiacetic acid, , 4-phenylenedioxydiacetic acid, 4,4′-oxydi
- units derived from aromatic dicarboxylic acids are preferred.
- the content of these other dicarboxylic acid units is 50 mol% or less, preferably 45 mol% or less, more preferably 40 mol% or less, based on all dicarboxylic acid units.
- polycarboxylic acids such as trimellitic acid, trimesic acid and pyromellitic acid can be used as long as melt molding is possible.
- the semi-aromatic polyamide (d1) may contain other units other than the dicarboxylic acid unit and the diamine unit as long as the excellent properties of the obtained laminated tube are not impaired.
- other units include units derived from lactams such as caprolactam, enantolactam, undecane lactam, dodecane lactam, ⁇ -pyrrolidone, ⁇ -piperidone; 6-aminocaproic acid, 7-aminoheptanoic acid, 9-aminononanoic acid, 11 -Units derived from aminocarboxylic acids of aliphatic aminocarboxylic acids such as aminoundecanoic acid and 12-aminododecanoic acid; and aromatic aminocarboxylic acids such as p-aminomethylbenzoic acid. These can use 1 type (s) or 2 or more types.
- the content of other units is preferably 45 mol% or less, more preferably 40 mol% or less, still more preferably 35 mol%
- a semi-aromatic polyamide (d1) production apparatus a batch-type reaction kettle, a single-tank or multi-tank continuous reaction apparatus, a tubular continuous reaction apparatus, a single-screw kneading extruder, a twin-screw kneading extruder, etc.
- a known polyamide production apparatus such as a kneading reaction extruder may be used.
- a polymerization method a known method such as melt polymerization, solution polymerization, or solid phase polymerization can be used, and polymerization can be performed by repeating normal pressure, reduced pressure, and pressure operations. These polymerization methods can be used alone or in appropriate combination.
- phosphoric acid, phosphorous acid, hypophosphorous acid, a salt or ester thereof, or the like can be added as a catalyst.
- phosphoric acid, phosphorous acid, hypophosphorous acid salts or esters include phosphoric acid, phosphorous acid, or hypophosphorous acid and potassium, sodium, magnesium, vanadium, calcium, zinc, cobalt, manganese, tin Metal salts such as tungsten, germanium, titanium, antimony, phosphoric acid, phosphorous acid, or ammonium salt of hypophosphorous acid, phosphoric acid, phosphorous acid, or hypophosphorous acid ethyl ester, isopropyl ester, butyl ester Hexyl ester, isodecyl ester, decyl ester, stearyl ester, phenyl ester and the like. These can use 1 type (s) or 2 or more types.
- the semi-aromatic polyamide composition (D2) includes a semi-aromatic polyamide (d2) (hereinafter sometimes referred to as a semi-aromatic polyamide composition (D2)), and the semi-aromatic polyamide (d2) Aliphatic dicarboxylic acid having 8 to 13 carbon atoms with respect to the diamine unit, the diamine unit containing 50 mol% or more of xylylenediamine unit and / or bis (aminomethyl) naphthalene unit, and the total dicarboxylic acid unit. It contains a dicarboxylic acid unit containing 50 mol% or more of units (hereinafter sometimes referred to as semi-aromatic polyamide (d2)).
- the content of the xylylenediamine unit and / or bis (aminomethyl) naphthalene unit in the semi-aromatic polyamide (d2) is the heat resistance, chemical resistance, impact resistance, chemical solution permeation prevention property, etc. of the obtained laminated tube. From the viewpoint of sufficiently ensuring various physical properties, it is at least 50 mol%, preferably at least 60 mol%, more preferably at least 70 mol%, based on all diamine units.
- Examples of the xylylenediamine unit include units derived from o-xylylenediamine, m-xylylenediamine, and p-xylylenediamine. These can use 1 type (s) or 2 or more types. Among the xylylenediamine units, units derived from m-xylylenediamine and p-xylylenediamine are preferable.
- the bis (aminomethyl) naphthalene unit 1,4-bis (aminomethyl) naphthalene, 1,5-bis (aminomethyl) naphthalene, 2,6-bis (aminomethyl) naphthalene, 2,7-bis (amino) And units derived from methyl) naphthalene. These can use 1 type (s) or 2 or more types. Among the bis (aminomethyl) naphthalene units, units derived from 1,5-bis (aminomethyl) naphthalene and 2,6-bis (aminomethyl) naphthalene are preferable.
- the diamine unit in the semi-aromatic polyamide (d2) is a diamine other than the xylylenediamine unit and / or the bis (aminomethyl) naphthalene unit as long as the excellent properties of the obtained laminated tube are not impaired. Units may be included.
- Examples of other diamine units include 1,2-ethanediamine, 1,3-propanediamine, 1,4-butanediamine, 1,5-pentanediamine, 1,6-hexanediamine, 1,7-heptanediamine, , 8-octanediamine, 1,9-nonanediamine, 1,10-decanediamine, 1,11-undecanediamine, 1,12-dodecanediamine, 1,13-tridecanediamine, 1,14-tetradecanediamine, 1, 15-pentadecanediamine, 1,16-hexadecanediamine, 1,17-heptadecanediamine, 1,18-octadecanediamine, 1,19-nonadecanediamine, 1,20-eicosanediamine, 2-methyl-1,5 -Pentanediamine, 3-methyl-1,5-pentanediamine, 2-methyl-1,8-octane Derived from aliphatic diamines such as amines, 2,2,4-trimethyl-1,6-hexan
- the content of the aliphatic dicarboxylic acid unit having 8 to 13 carbon atoms in the semi-aromatic polyamide (d2) has various physical properties such as heat resistance, chemical resistance, and chemical liquid permeation prevention properties of the obtained laminated tube. From the viewpoint of ensuring sufficiently, it is at least 50 mol%, preferably at least 60 mol%, more preferably at least 70 mol%, based on all dicarboxylic acid units.
- Examples of the aliphatic dicarboxylic acid unit having 8 to 13 carbon atoms include units derived from suberic acid, azelaic acid, sebacic acid, undecanedioic acid, dodecanedioic acid, tridecanedioic acid and the like.
- branched aliphatic dicarboxylic acids such as 2,2-diethylsuccinic acid, 2,2,4-trimethyladipic acid, 2,4,4-trimethyladipic acid, and 2-butylsuberic acid You may contain the unit induced
- units derived from azelaic acid and sebacic acid are preferable from the viewpoint of the balance between coextrusion moldability and chemical liquid permeation prevention property, and low temperature impact resistance is achieved. From the viewpoint of ensuring sufficiently, units derived from dodecanedioic acid are preferred.
- the dicarboxylic acid unit in the semi-aromatic polyamide (d2) is a dicarboxylic acid unit other than the aliphatic dicarboxylic acid unit having 8 to 13 carbon atoms, as long as the excellent properties of the obtained laminated tube are not impaired. It may contain an acid unit.
- dicarboxylic acid units include malonic acid, dimethylmalonic acid, succinic acid, glutaric acid, adipic acid, 2-methyladipic acid, pimelic acid, 2,2-dimethylglutaric acid, tetradecanedioic acid, pentadecanedioic acid, hexadecane Units derived from aliphatic dicarboxylic acids such as diacid, octadecanedioic acid and eicosane diacid; alicyclic rings such as 1,3-cyclopentanedicarboxylic acid, 1,3-cyclohexanedicarboxylic acid, 1,4-cyclohexanedicarboxylic acid Units derived from the formula dicarboxylic acid; terephthalic acid, isophthalic acid, 1,4-naphthalenedicarboxylic acid, 1,5-naphthalenedicarboxylic acid, 2,6-naphthalenedicarboxylic acid, 2,
- the content of these other dicarboxylic acid units is 50 mol% or less, preferably 40 mol% or less, more preferably 30 mol% or less, based on all dicarboxylic acid units.
- polycarboxylic acids such as trimellitic acid, trimesic acid and pyromellitic acid can be used as long as melt molding is possible.
- the semi-aromatic polyamide (d2) may contain other units other than the dicarboxylic acid unit and the diamine unit as long as the excellent properties of the obtained laminated tube are not impaired.
- other units include units derived from lactams such as caprolactam, enantolactam, undecane lactam, dodecane lactam, ⁇ -pyrrolidone, ⁇ -piperidone; 6-aminocaproic acid, 7-aminoheptanoic acid, 9-aminononanoic acid, 11 -Units derived from aminocarboxylic acids of aliphatic aminocarboxylic acids such as aminoundecanoic acid and 12-aminododecanoic acid; and aromatic aminocarboxylic acids such as p-aminomethylbenzoic acid. These can use 1 type (s) or 2 or more types.
- the content of other units is preferably 30 mol% or less, more preferably 10 mol% or less, based on the total dicarbox
- Semi-aromatic polyamide (d2) production equipment includes kneading in a batch reaction kettle, a single tank type or multi tank type continuous reaction apparatus, a tubular continuous reaction apparatus, a uniaxial kneading extruder, a biaxial kneading extruder, etc.
- a known polyamide production apparatus such as a reaction extruder may be used.
- As a method for producing the semi-aromatic polyamide (d2) there are known methods such as melt polymerization, solution polymerization, and solid-phase polymerization, and these methods are used to repeat normal pressure, reduced pressure, and pressurization operations to make the semi-aromatic polyamide. Polyamide (d2) can be produced.
- melt polymerization method For example, a nylon salt composed of xylylenediamine and / or bis (aminomethyl) naphthalene and an aliphatic dicarboxylic acid having 8 to 13 carbon atoms is pressurized, heated in the presence of water, added water and condensation. It is produced by a method of polymerizing in a molten state while removing water.
- xylylenediamine and / or bis (aminomethyl) naphthalene is continuously added to the aliphatic dicarboxylic acid having 8 to 13 carbon atoms
- Polymerization proceeds while the temperature of the reaction system is raised so that the temperature of the reaction is higher than the melting point of the generated oligoamide and polyamide.
- the semi-aromatic polyamide (d2) may be subjected to solid phase polymerization after being produced by a melt polymerization method.
- a phosphorous compound can be added to the semi-aromatic polyamide (d2) as a catalyst, in order to improve processing stability during melt molding or to prevent coloring.
- Phosphorus compounds include alkaline earth metal salts of hypophosphorous acid, alkali metal salts of phosphorous acid, alkaline earth metal salts of phosphorous acid, alkali metal salts of phosphoric acid, alkaline earth metal salts of phosphoric acid, Examples include alkali metal salts of pyrophosphoric acid, alkaline earth metal salts of pyrophosphoric acid, alkali metal salts of metaphosphoric acid, and alkaline earth metal salts of metaphosphoric acid.
- calcium hypophosphite, magnesium hypophosphite, calcium phosphite, calcium hydrogen phosphite, and calcium dihydrogen phosphate are preferable, and calcium hypophosphite is more preferable.
- These phosphorus compounds may be hydrates.
- the content of the phosphorus compound ensures a catalytic effect and a coloration preventing effect at the time of polymerization, and is in terms of phosphorus atom concentration with respect to 100 parts by mass of the semi-aromatic polyamide (d2) from the viewpoint of suppressing gel generation. It is preferably 0.030 parts by mass or more and 0.30 parts by mass or less, more preferably 0.050 parts by mass or more and 0.20 parts by mass or less, and 0.070 parts by mass or more and 0.15 parts by mass or less. More preferably it is.
- the addition method of these phosphorus compounds is a method of adding to a nylon salt aqueous solution, a diamine or dicarboxylic acid which is a raw material of the semi-aromatic polyamide (d2), a method of adding to a dicarboxylic acid in a molten state, and adding during melt polymerization. Any method may be used as long as it can be uniformly dispersed in the semi-aromatic polyamide (d2), but the method is not limited to these.
- An alkali metal compound can be added to the semiaromatic polyamide (d2) in combination with the phosphorus compound.
- a sufficient amount of phosphorus compound needs to be present, but in some cases there is a risk of causing gelation of the polyamide.
- the alkali metal compound include alkali metal hydroxides, alkaline earth metal hydroxides, alkali metal acetates, and alkaline earth metal acetates, and alkali metal hydroxides and alkali metal acetates are preferable.
- alkali metal compound examples include lithium hydroxide, sodium hydroxide, potassium hydroxide, rubidium hydroxide, cesium hydroxide, magnesium hydroxide, calcium hydroxide, strontium hydroxide, barium hydroxide, lithium acetate
- examples thereof include sodium acetate, potassium acetate, rubidium acetate, cesium acetate, magnesium acetate, calcium acetate, strontium acetate, and barium acetate. These can use 1 type (s) or 2 or more types.
- sodium hydroxide, potassium hydroxide, magnesium hydroxide, calcium hydroxide, sodium acetate, and potassium acetate are preferable from the economical viewpoint, and sodium hydroxide, sodium acetate, and potassium acetate are preferable.
- the value obtained by dividing the number of moles of the compound by the number of moles of the phosphorus compound converted to phosphorus atoms is the acceleration and suppression of the amidation reaction. From the viewpoint of balance, it is preferably 0.30 or more and 1.0 or less, more preferably 0.40 or more and 0.95 or less, and further preferably 0.50 or more and 0.90 or less.
- the methods for adding these alkali metal compounds are: a method of adding to a nylon salt aqueous solution, a diamine or dicarboxylic acid that is a raw material of the semi-aromatic polyamide (d2), a method of adding to a dicarboxylic acid in a molten state, and an addition during melt polymerization Any method may be used as long as it can be uniformly dispersed in the semi-aromatic polyamide (d2), but is not limited thereto.
- the relative viscosity of the semi-aromatic polyamide (d1) and the semi-aromatic polyamide (d2) measured under the conditions of 96% sulfuric acid, 1% polymer concentration and 25 ° C. in accordance with JIS K-6920 is the laminate obtained. From the viewpoint of ensuring the mechanical properties of the tube and ensuring the desirable formability of the laminated tube by setting the viscosity at the time of melting to an appropriate range, it is preferably 1.5 or more and 4.0 or less, and 1.8 or more It is more preferably 3.5 or less, and further preferably 2.0 or more and 3.0 or less.
- aliphatic monoamines such as methylamine, ethylamine, propylamine, butylamine, hexylamine, octylamine, decylamine, stearylamine, dimethylamine, diethylamine, dipropylamine, dibutylamine; alicyclic such as cyclohexylamine, dicyclohexylamine Monoamines; aromatic monoamines such as aniline, toluidine, diphenylamine, naphthylamine; 1,4-butanediamine, 1,5-pentanediamine, 1,6-hexanediamine, 1,8-octanediamine, 2-methyl-1,5
- An aliphatic diamine such as pentanediamine; an alicyclic diamine such as cyclohexanediamine, bis (aminomethyl) cyclohexane, 5-amino-1,3,3-trimethylcyclohexanemethylamine; Aromatic diamines such as polydiamine
- These can use 1 type (s) or 2 or more types.
- the amount of these molecular weight regulators used varies depending on the reactivity of the molecular weight regulator and the polymerization conditions, but is appropriately determined so that the relative viscosity of the polyamide to be finally obtained falls within the above range.
- the molecular chain ends of the semi-aromatic polyamide (d1) and the semi-aromatic polyamide (d2) are sealed with an end-capping agent, and at least 10% of the end groups are sealed. It is more preferable that it is stopped, and it is still more preferable that 20% or more of the end groups are sealed.
- the end capping agent is not particularly limited as long as it is a monofunctional compound having reactivity with the amino group or carboxyl group at the end of the polyamide, but from the viewpoint of reactivity, stability of the capped end, etc.
- An acid or a monoamine is preferable, and a monocarboxylic acid is more preferable from the viewpoint of easy handling.
- acid anhydrides such as phthalic anhydride, monoisocyanates, monoacid halides, monoesters, monoalcohols, and the like can be used.
- the monocarboxylic acid used as the end-capping agent is not particularly limited as long as it has reactivity with an amino group.
- a carboxylic acid etc. are mentioned. Among these, from the viewpoint of reactivity, stability of the sealing end, price, etc., acetic acid, propionic acid, butyric acid, valeric acid, caproic acid, caprylic acid, lauric acid, tridecylic acid, myristic acid, palmitic acid, stearic acid Benzoic acid is preferred.
- the monoamine used as the end-capping agent is not particularly limited as long as it has reactivity with a carboxyl group, and examples thereof include the aliphatic monoamines, alicyclic monoamines, and aromatic monoamines.
- butylamine, hexylamine, octylamine, decylamine, stearylamine, cyclohexylamine, and aniline are preferable from the viewpoints of reactivity, boiling point, sealing end stability, price, and the like.
- the amount of the terminal blocking agent used can be appropriately selected in consideration of the reactivity, boiling point, reaction apparatus, reaction conditions, etc. of the terminal blocking agent used. From the viewpoint of adjusting the degree of polymerization, it is preferably 0.1 mol% or more and 15 mol% or less with respect to the total number of moles of the dicarboxylic acid and diamine which are raw material components.
- the semi-aromatic polyamide composition (D1) and the semi-aromatic polyamide composition (D2) include other polyamide-based resins or other thermoplastic resins together with the semi-aromatic polyamide (d1) and the semi-aromatic polyamide (d2). You may contain. Examples of other polyamide resins or other thermoplastic resins include the same resins as those of the aliphatic polyamide (A). Further, it may be a mixture with the aliphatic polyamide (A). The content of the semi-aromatic polyamide (d1) and the semi-aromatic polyamide (d2) in the mixture is preferably 60% by mass or more.
- an antioxidant for the semi-aromatic polyamide composition (D1) and the semi-aromatic polyamide composition (D2), an antioxidant, a heat stabilizer, an ultraviolet absorber, a light stabilizer, a lubricant, and an inorganic filler are added as necessary. Materials, antistatic agents, flame retardants, crystallization accelerators, plasticizers, colorants, lubricants, impact modifiers, and the like may be added.
- an impact modifier and particularly the polyamide 6 composition (B1) or the polyamide 6/66. / 12 It is more preferable to add a rubbery polymer having a flexural modulus of 500 MPa or less as measured in accordance with ISO 178 described in the composition (B2).
- the (e) layer of the laminated tube contains a fluorine-containing polymer (E) in which a functional group having reactivity with an amino group is introduced into a molecular chain.
- TFE tetrafluoroethylene
- VDF vinylidene fluoride
- VF vinyl fluoride
- CTFE chlorotrifluoroethylene
- CF 2 ⁇ CFOR f1 where R f1 represents a perfluoroalkyl group which may contain an etheric oxygen atom having 1 to 10 carbon atoms
- R f2 represents a perfluoroalkylene group which may contain an etheric oxygen atom having 1 to 10 carbon atoms
- CF 2 CF (CF 2 )
- p OCF CF 2 (where , p is 1 or 2.)
- CH 2 CX 1 (CF 2) n X 2 (wherein, X 1 and X 2 are each other Independently represent a hydrogen atom or a fluorine
- n in the compound represented by the formula (1) ensures the effect of modifying the fluorine-containing polymer (for example, suppressing the occurrence of cracks in the molded product or molded product). It is an integer of 2 or more and 10 or less.
- n in the formula is more preferably 2 or more and 4 or less.
- the fluorine-containing polymer (E) may further contain a polymer unit based on a non-fluorine-containing monomer in addition to the fluorine-containing monomer.
- Non-fluorine-containing monomers include olefins having 2 to 4 carbon atoms such as ethylene, propylene, isobutene, vinyl chloride, vinylidene chloride, vinyl acetate, vinyl chloroacetate, vinyl lactate, vinyl butyrate, vinyl pivalate, benzoic acid Vinyl ester, vinyl crotonate, methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, methyl crotonate, etc., methyl vinyl ether (MVE), ethyl vinyl ether (EVE), Examples thereof include vinyl ethers such as butyl vinyl ether (BVE), isobutyl vinyl ether (IBVE), cyclohexyl vinyl ether (CHVE), and
- CTFE units chlorotrifluoroethylene units
- TFE units tetrafluoroethylene units
- VDF unit Vinylidene fluoride homopolymer (polyvinylidene fluoride (PVDF)) (E1-1), A copolymer comprising VDF units and TFE units, wherein the content of VDF units is 30 mol% or more and 99 mol% or less with respect to the whole monomer excluding the functional group-containing monomers described later, and TFE units
- the content of VDF units is 15 mol% or more and 84 mol% or less, and the content of TFE units is based on the whole monomer excluding the functional group-containing monomers described later. It is preferable that 15 mol% or more and 84 mol% or less and the content of the HFP unit is 0 mol% or more and 30 mol% or less.
- a copolymer (E2) comprising at least a tetrafluoroethylene unit (TFE unit) and an ethylene unit (E unit) (hereinafter sometimes referred to as a TFE copolymer (E2)), for example, a functional group described below Examples include a polymer having a TFE unit content of 20 mol% or more based on the entire monomer excluding the group-containing monomer, and further, the entire monomer excluding the functional group-containing monomer described later.
- the content of TFE units is 20 mol% or more and 80 mol% or less
- the content of E units is 20 mol% or more and 80 mol% or less
- the content of units derived from monomers copolymerizable therewith examples thereof include a copolymer having an amount of 0 mol% to 60 mol%.
- X 1 and X 2 independently represent a hydrogen atom or a fluorine atom, and n is 2 or more and 10 or less
- X 1 and X 2 independently represent a hydrogen atom or a fluorine atom, and n is 2 or more and 10 or less
- It is a copolymer composed of fluoroolefin units derived from the fluoroolefin represented by the formula (1), and the content of TFE units is based on the whole monomer excluding the functional group-containing monomers described later.
- TFE unit tetrafluoroethylene unit
- HFP unit hexafluoropropylene unit
- CF 2 CFOR f1 (where R f1 represents an etheric oxygen atom having 1 to 10 carbon atoms)
- E3 a copolymer composed of PAVE units derived from PAVE represented by PAVE represented by:
- PAVE represented by:
- It is a copolymer composed of TFE units and HFP units, and the content of TFE units is preferably 70 mol% or more and 95 mol% or less with respect to the whole monomer excluding the functional group-containing monomer described later
- CF 2 CF
- CF 2 CFOR f1 (wherein R f1 represents a perfluoroalkyl group which may contain an etheric oxygen atom having 1 to 10 carbon atoms).
- a copolymer (E3-2) in which the content of the seed or two or more kinds of PAVE units is 5 mol% or more and 30 mol% or less, TFE units and HFP units, and the above general formula CF 2 CFOR f1 (wherein R f1 represents a perfluoroalkyl group which may contain an etheric oxygen atom having 1 to 10 carbon atoms).
- a copolymer consisting of one or more PAVE units derived from PAVE, wherein the content of TFE units is 70 mol% or more with respect to the whole monomer excluding the functional group-containing monomers described later 95 mol% or less, represented by HFP units and the above general formula CF 2 CFOR f1 (wherein R f1 represents a perfluoroalkyl group which may contain an etheric oxygen atom having 1 to 10 carbon atoms). And a copolymer (E3-3) in which the total content of one or more PAVE units derived from PAVE is 5 mol% or more and 30 mol% or less.
- the copolymer consisting of at least chlorotrifluoroethylene units has CTFE units [—CFCl—CF 2 —] and is composed of ethylene units (E units) and / or fluorine-containing monomer units.
- Chlorotrifluoroethylene copolymer (E4) (hereinafter sometimes referred to as CTFE copolymer (E4)).
- the CTFE copolymer (E4) is not particularly limited, and examples thereof include a CTFE / PAVE copolymer, a CTFE / VDF copolymer, a CTFE / HFP copolymer, a CTFE / E copolymer, and a CTFE / PAVE / E copolymer. Examples thereof include a polymer, a CTFE / VDF / E copolymer, and a CTFE / HFP / E copolymer.
- the CTFE unit content in the CTFE copolymer (E4) is preferably 15 mol% or more and 70 mol% or less, based on the whole monomer excluding the functional group-containing monomer described later, and is 18 mol%. More preferably, it is 65 mol% or less.
- the content of the E unit and / or the fluorine-containing monomer unit is preferably 30 mol% or more and 85 mol% or less, and more preferably 35 mol% or more and 82 mol% or less.
- the copolymer (E5) comprising at least a chlorotrifluoroethylene unit (CTFE unit) and a tetrafluoroethylene unit (TFE unit) has a CTFE unit [—CFCl—CF 2 —] and a TFE unit [—CF 2 —CF 2. -], And a chlorotrifluoroethylene copolymer composed of monomer units copolymerizable with CTFE and TFE (hereinafter sometimes referred to as CTFE / TFE copolymer (E5)).
- CTFE unit chlorotrifluoroethylene unit
- TFE unit tetrafluoroethylene unit
- Fluorinated monomers ethylene, propylene, isobutene and other olefins having 2 to 4 carbon atoms, vinyl acetate, methyl (meth) acrylate, (meth Vinyl esters such as ethyl acrylate, methyl vinyl ether (MVE), ethyl vinyl ether (EVE), non-fluorine-containing monomers of vinyl ether and butyl vinyl ether (BVE), and the like.
- MVE methyl vinyl ether
- EVE ethyl vinyl ether
- BVE butyl vinyl ether
- R f1 represents a perfluoroalkyl group which may contain an etheric oxygen atom having 1 to 10 carbon atoms.
- the CTFE / TFE copolymer (E5) is not particularly limited, and examples thereof include a CTFE / TFE copolymer, a CTFE / TFE / HFP copolymer, a CTFE / TFE / VDF copolymer, and a CTFE / TFE / PAVE copolymer.
- CTFE / TFE / PFE copolymer, CTFE / TFE / HFP / PAVE copolymer, and CTFE / TFE / VDF / PAVE copolymer are examples thereof.
- the total content of CTFE units and TFE units in the CTFE / TFE copolymer (E5) is from the viewpoint of ensuring good moldability, environmental stress crack resistance, chemical penetration prevention, heat resistance, and mechanical properties. It is preferable that it is 90.0 mol% or more and 99.9 mol% or less with respect to the whole monomer except the functional group containing monomer of a postscript, The monomer unit copolymerizable with the said CTFE and TFE is preferable.
- the content is preferably 0.10 mol% or more and 10.0 mol% or less.
- the content of the CTFE unit in the CTFE / TFE copolymer (E5) is the total amount of the CTFE unit and the TFE unit from the viewpoint of ensuring good moldability, environmental stress crack resistance, and chemical penetration prevention. It is preferably 15 mol% or more and 80 mol% or less, more preferably 17 mol% or more and 70 mol% or less, and further preferably 19 mol% or more and 65 mol% or less with respect to 100 mol%. .
- the content of the PAVE unit is the entire monomer excluding the functional group-containing monomer described later. On the other hand, it is preferably 0.5 mol% or more and 7 mol% or less, more preferably 1 mol% or more and 5 mol% or less.
- the total content of the HFP unit and the PAVE unit is the functional group-containing monomer described later. It is preferably 0.5 mol% or more and 7 mol% or less, and more preferably 1 mol% or more and 5 mol% or less with respect to the whole monomer excluding.
- the TFE copolymer (E3), the CTFE copolymer (E4), and the CTFE / TFE copolymer (E5) are excellent in chemical liquid permeation prevention properties, particularly barrier properties against alcohol-containing gasoline.
- For the alcohol-containing gasoline permeability coefficient put the sheet obtained from the resin to be measured into a permeability coefficient measuring cup filled with isooctane / toluene / ethanol mixed solvent in which isooctane, toluene, and ethanol are mixed at a volume ratio of 45:45:10. , A value calculated from a change in mass measured at 60 ° C.
- the alcohol-containing gasoline permeability coefficient of the TFE copolymer (E3), CTFE copolymer (E4) and CTFE / TFE copolymer (E5) is 1.5 g ⁇ mm / (m 2 ⁇ day) or less. preferably, 0.010g ⁇ mm / (m 2 ⁇ day) or more 1.0 g ⁇ mm / more preferably (m 2 ⁇ day) or less, 0.020g ⁇ mm / (m 2 ⁇ day) or more 0 More preferably, it is 80 g ⁇ mm / (m 2 ⁇ day) or less.
- the fluorine-containing polymer (E) can be obtained by (co) polymerizing monomers constituting the polymer by a conventional polymerization method.
- a method by radical polymerization is mainly used. That is, the means for initiating polymerization is not limited as long as it proceeds radically, but for example, it is initiated by organic or inorganic radical polymerization initiator, heat, light or ionizing radiation.
- the polymerization method using the radical polymerization initiator generally used is used.
- Polymerization methods include bulk polymerization, solution polymerization using organic solvents such as fluorinated hydrocarbons, chlorinated hydrocarbons, fluorinated chlorohydrocarbons, alcohols, hydrocarbons, aqueous media, and appropriate organic solvents as required.
- Known methods such as suspension polymerization, emulsion polymerization using an aqueous medium and an emulsifier can be employed.
- polymerization can be implemented as a batch type or a continuous operation using a 1 tank thru
- the decomposition temperature with a half-life of 10 hours is preferably 0 ° C. or higher and 100 ° C. or lower, and more preferably 20 ° C. or higher and 90 ° C. or lower.
- Chain transfer agents include alcohols such as methanol and ethanol, 1,3-dichloro-1,1,2,2,3-pentafluoropropane, 1,1-dichloro-1-fluoroethane, and 1,2-dichloro- Chlorofluorohydrocarbons such as 1,1,2,2-tetrafluoroethane, 1,1-dichloro-1-fluoroethane, 1,1,2-trichloro-1,2,2-trifluoroethane; pentane, hexane And hydrocarbons such as cyclohexane; chlorohydrocarbons such as carbon tetrachloride, chloroform, methylene chloride, and methyl chloride. These can use 1 type (s) or 2 or more types.
- Polymerization conditions are not particularly limited, and the polymerization temperature is preferably 0 ° C. or higher and 100 ° C. or lower, and more preferably 20 ° C. or higher and 90 ° C. or lower. In order to avoid a decrease in heat resistance due to ethylene-ethylene chain formation in the polymer, a low temperature is generally preferred.
- the polymerization pressure is appropriately determined according to other polymerization conditions such as the type, amount, vapor pressure, polymerization temperature and the like of the solvent used, but is preferably 0.1 MPa or more and 10 MPa or less, and is 0.5 MPa or more and 3 MPa or less. It is more preferable.
- the polymerization time is preferably 1 hour or more and 30 hours or less.
- the molecular weight of the fluorine-containing polymer (E) is not particularly limited, but is preferably a polymer that is solid at room temperature and can itself be used as a thermoplastic resin, an elastomer, or the like.
- the molecular weight is controlled by the concentration of the monomer used for the polymerization, the concentration of the polymerization initiator, the concentration of the chain transfer agent, and the temperature.
- the fluorine-containing polymer (E) is mixed with the aliphatic polyamide (A), polyamide 6 composition (B1), polyamide 6/66/12 composition (B2), EVOH (C), semi-aromatic polyamide composition ( In the case of co-extrusion with D1) or semi-aromatic polyamide composition (D2), etc., in order to ensure sufficient melt fluidity in the kneading temperature and molding temperature range without significant deterioration of these, The melt flow rate at a temperature 50 ° C.
- higher than the melting point of the coalescence (E) and a 5 kg load is preferably 0.5 g / 10 min or more and 200 g / 10 min or less, preferably 1 g / 10 min or more and 100 g / 10 min or less. More preferably.
- the melting point and glass transition point of the polymer can be adjusted by selecting the type and composition ratio of the fluorinated monomer and other monomers.
- the melting point of the fluorine-containing polymer (E) is appropriately selected depending on the purpose, application, and method of use.
- the melting point of the fluorine-containing polymer (E) is preferably 150 ° C. or higher and 280 ° C. or lower.
- the melting point means that the sample is heated to a temperature higher than the expected melting point using a differential scanning calorimeter, and then the sample is cooled at a rate of 10 ° C. per minute and cooled to 30 ° C.
- the melting point is defined as the temperature of the peak value of the melting curve measured by leaving the sample as it is for about 1 minute and then increasing the temperature at a rate of 10 ° C. per minute.
- the fluorine-containing polymer (E) has a functional group having reactivity with an amino group in the molecular structure, and the functional group is a molecular end or a side chain of the fluorine-containing polymer (E) or It may be contained in any of the main chains. Moreover, the functional group may be used alone or in combination of two or more kinds in the fluorine-containing polymer (E).
- the type and content of the functional group are appropriately determined depending on the type, shape, application, required interlayer adhesion, adhesion method, functional group introduction method, etc. of the other material laminated on the fluorine-containing polymer (E).
- the functional group having reactivity with the amino group is selected from the group consisting of a carboxyl group, an acid anhydride group or carboxylate, a sulfo or sulfonate, an epoxy group, a cyano group, a carbonate group, and a haloformyl group.
- a carboxyl group an acid anhydride group or carboxylate, a sulfo or sulfonate, an epoxy group, a cyano group, a carbonate group, and a haloformyl group.
- a method for introducing a functional group having reactivity into the fluorine-containing polymer (E) (i) when the fluorine-containing polymer (E) is polymerized, a copolymerizable monomer having a functional group is copolymerized.
- a method of polymerization (ii) a method of introducing a functional group into the molecular terminal of the fluorine-containing polymer (E) at the time of polymerization by a polymerization initiator, a chain transfer agent, etc., and (iii) grafting a functional group having reactivity.
- grafting a compound (graft compound) having a functional group capable of forming on a fluorine-containing polymer (i) when the fluorine-containing polymer (E) is polymerized, a copolymerizable monomer having a functional group is copolymerized.
- the fluorine-containing polymer (E) produced from the above (i) and (ii) is preferable.
- JP-A-7-18035, JP-A-7-259592, JP-A-7-25594, JP-A-7-173230, JP-A-7-173446, JP-A-7- See the production methods described in JP-A-173447 and JP-T-10-503236.
- (I) In the method of copolymerizing a copolymerizable monomer having a functional group (hereinafter sometimes abbreviated as a functional group-containing monomer) during the production of the fluorine-containing polymer (E), Polymerized monomer comprising at least one functional group-containing monomer selected from the group consisting of carboxyl group, acid anhydride group or carboxylate, hydroxyl group, sulfo or sulfonate, epoxy group, and cyano group And use.
- the functional group-containing monomer include a functional group-containing non-fluorine monomer and a functional group-containing fluorine-containing monomer.
- Functional group-containing non-fluorine monomers include acrylic acid, halogenated acrylic acid (excluding fluorine), methacrylic acid, halogenated methacrylic acid (excluding fluorine), maleic acid, halogenated maleic acid (excluding , Fluorine), fumaric acid, halogenated fumaric acid (excluding fluorine), itaconic acid, citraconic acid, crotonic acid, endobicyclo- [2.2.1] -5-heptene-2,3-dicarboxylic acid Unsaturated carboxylic acids such as acids and derivatives thereof; maleic anhydride, itaconic anhydride, succinic anhydride, citraconic anhydride, endobicyclo- [2.2.1] -5-heptene-2,3-dicarboxylic acid Carboxyl group-containing monomers such as anhydrides; Epoxy group-containing monomers such as glycidyl acrylate, glycidyl methacrylate, and glycidyl ether And
- the functional group-containing non-fluorine monomer is determined in consideration of copolymerization reactivity with the fluorine-containing monomer to be used. By selecting an appropriate functional group-containing non-fluorine monomer, the polymerization proceeds well, and it can be easily introduced into the main chain of the functional group-containing non-fluorine monomer, resulting in less unreacted monomer. There is an advantage that impurities can be reduced.
- R 7 is An alkylene group having 1 to 40 carbon atoms, a fluorinated oxyalkylene group having 1 to 40 carbon atoms, a fluorinated alkylene group having 1 to 40 carbon atoms having an ether bond, or a carbon atom having an ether bond Number 1 or more And 40 or less fluorine-containing oxyalkylene groups, and n is 0 or 1.).
- Examples of the group derived from a carboxyl group as Y in the general formula include, for example, a general formula —C ( ⁇ O) Q 1 (wherein Q 1 represents —OR 8 , —NH 2 , F, Cl, Br, or I).
- R 8 represents an alkyl group having 1 to 20 carbon atoms or an aryl group having 6 to 22 carbon atoms.
- Examples of the sulfonic acid-derived group represented by Y in the above general formula include a general formula —SO 2 Q 2 (wherein Q 2 represents —OR 9 , —NH 2 , F, Cl, Br or I, and R 9 Represents an alkyl group having 1 to 20 carbon atoms or an aryl group having 6 to 22 carbon atoms).
- Y is preferably —COOH, —SO 3 H, —SO 3 Na, —SO 2 F, or —CN.
- the functional group-containing fluorine-containing monomer for example, in the case of a functional group having a carbonyl group, perfluoroacrylic acid fluoride, 1-fluoroacrylic acid fluoride, acrylic acid fluoride, 1-trifluoromethacrylic acid fluoride, perfluoro Examples include butenoic acid. These can use 1 type (s) or 2 or more types.
- the content of the functional group-containing monomer in the fluorine-containing polymer (E) ensures sufficient interlayer adhesion, and ensures sufficient heat resistance without causing a decrease in interlayer adhesion depending on the use environment conditions. From the viewpoint of preventing occurrence of poor adhesion, coloring, foaming, use at high temperatures, peeling, coloring, foaming, elution, etc. due to decomposition during processing at high temperatures, % To 20 mol%, more preferably 0.05 mol% to 10 mol%, and still more preferably 0.1 mol% to 5 mol%.
- the addition method of the functional group-containing monomer is not particularly limited, and may be added all at once at the start of polymerization or continuously during the polymerization. The addition method is appropriately selected depending on the decomposition reactivity of the polymerization initiator and the polymerization temperature. During the polymerization, the amount consumed is continuously or intermittently as the functional group-containing monomer is consumed in the polymerization. It is preferable to supply in the polymerization tank and maintain the concentration of the functional group-containing monomer in this range. Moreover, as long as the said content is satisfy
- a functional group is introduced into the molecular end of a fluorine-containing polymer with a polymerization initiator or the like, the functional group is introduced into one or both ends of the molecular chain of the fluorine-containing polymer.
- the functional group introduced at the terminal is preferably a carbonate group or a haloformyl group.
- the carbonate group introduced as the terminal group of the fluorine-containing polymer (E) is generally a group having a —OC ( ⁇ O) O— bond, specifically, —OC ( ⁇ O) O—R. 10 groups
- R 10 is a hydrogen atom, an organic group (for example, an alkyl group having 1 to 20 carbon atoms, an alkyl group having 2 to 20 carbon atoms having an ether bond, etc.), or an I, II, or VII group element. . ] —OC ( ⁇ O) OCH 3 , —OC ( ⁇ O) OC 3 H 7 , —OC ( ⁇ O) OC 8 H 17 , —OC ( ⁇ O) OCH 2 CH 2 OCH 2 CH 3 etc. may be mentioned.
- the haloformyl group is specifically —COZ [Z is a halogen element. ], And includes -COF, -COCl and the like. These can use 1 type (s) or 2 or more types.
- a carbonate group at the molecular terminal of the polymer various methods using a polymerization initiator or a chain transfer agent can be employed. Can be preferably employed from the viewpoint of performance such as economy, heat resistance and chemical resistance. According to this method, a carbonyl group derived from peroxide, for example, a carbonate group derived from peroxycarbonate, an ester group derived from peroxyester, or a polymer such as a haloformyl group obtained by converting these functional groups It can be introduced at the end.
- these polymerization initiators it is more preferable to use peroxycarbonate because the polymerization temperature can be lowered and no side reaction is involved in the initiation reaction.
- Various methods can be used to introduce a haloformyl group at the molecular end of the polymer.
- the carbonate group of the above-mentioned fluorine-containing polymer having a carbonate group at the end is heated to cause thermal decomposition (decarboxylation). Can be obtained.
- Peroxycarbonates include diisopropyl peroxycarbonate, di-n-propyl peroxycarbonate, t-butyl peroxyisopropyl carbonate, t-butyl peroxymethacryloyloxyethyl carbonate, bis (4-t-butylcyclohexyl) peroxy Examples thereof include dicarbonate and di-2-ethylhexyl peroxydicarbonate. These can use 1 type (s) or 2 or more types.
- the amount of peroxycarbonate used varies depending on the type of polymer (composition, etc.), the molecular weight, the polymerization conditions, and the type of initiator used, but the polymerization rate is properly controlled to ensure a sufficient polymerization rate. From a viewpoint, it is preferable that it is 0.05 to 20 mass parts with respect to 100 mass parts of all the polymers obtained by superposition
- the carbonate group content at the molecular end of the polymer can be controlled by adjusting the polymerization conditions.
- the addition method of a polymerization initiator is not specifically limited, You may add collectively at the time of a polymerization start, and may add continuously during superposition
- the number of terminal functional groups with respect to 10 6 main chain carbon atoms in the fluorine-containing polymer (E) ensures sufficient interlayer adhesion, and does not cause deterioration of interlayer adhesion depending on the use environment conditions.
- the number is 200 or more and 2,000 or less, and more preferably 300 or more and 1,000 or less. Further, as long as the number of functional groups is satisfied, it may be a mixture of a fluorine-containing polymer into which a functional group has been introduced and a fluorine-containing polymer into which no functional group has been introduced.
- the fluorine-containing polymer (E) is a fluorine-containing polymer into which a functional group having reactivity with an amino group is introduced.
- the fluorine-containing polymer (E) into which a functional group is introduced is itself a heat-resistant, water-resistant, low-friction, chemical-resistant, weather-resistant, antifouling property peculiar to the fluorine-containing polymer. It is possible to maintain excellent characteristics such as chemical solution permeation prevention, which is advantageous in terms of productivity and cost.
- special functions such as surface treatment can be applied to various materials that have insufficient or impossible interlayer adhesion in laminated tubes by containing functional groups reactive to amino groups in the molecular chain. It is possible to impart excellent interlayer adhesion with other substrates directly without performing any treatment or coating with an adhesive resin.
- Fluorine-containing polymer (E) can be added with various fillers such as inorganic powder, glass fiber, carbon fiber, metal oxide, or carbon as long as the performance is not impaired depending on the purpose and application.
- a pigment, an ultraviolet absorber, and other optional additives can be mixed.
- resins such as other fluororesins and thermoplastic resins, synthetic rubber, etc. can also be added, improving mechanical properties, improving weather resistance, imparting design properties, preventing static electricity, improving moldability Etc. are possible.
- the first embodiment of the laminated tube comprises (a) a layer comprising an aliphatic polyamide (A), a polyamide 6 composition (B1), and / or a polyamide 6/66/12 composition (B2) (b) layer, It is composed of at least four layers having (c) layer containing EVOH (C) and (d) layer containing semi-aromatic polyamide composition (D1) or semi-aromatic polyamide composition (D2).
- the laminated tube of the first aspect it is essential to include a (c) layer containing EVOH (C), a semi-aromatic polyamide composition (D1), or a (d) layer containing a semi-aromatic polyamide composition (D2). Therefore, the chemical permeation prevention property of the laminated tube, particularly the hydrocarbon permeation prevention property is improved.
- the (a) layer containing the aliphatic polyamide (A) is disposed in the outermost layer of the laminated tube.
- the (c) layer containing EVOH (C) contains the (a) layer containing the aliphatic polyamide (A) and the semi-aromatic polyamide composition (D1) or the semi-aromatic polyamide composition (D2) ( d) Located between the layers.
- a laminated tube having excellent resistance to deterioration fuel can be obtained, and Elution of low molecular weight components such as monomers and oligomers due to contact with alcohol gasoline can be suppressed. That is, a laminated tube in which the (a) layer is disposed as the outermost layer and the (c) layer is disposed between the (a) and (d) layers is preferable.
- the polyamide 6 composition (B1) and / or the polyamide 6/66/12 composition (B2) are included on at least one side adjacent to the (c) layer containing EVOH (C).
- B) A layer is disposed.
- the (b) layer containing the polyamide 6 composition (B1) and / or the polyamide 6/66/12 composition (B2) is disposed on at least one side adjacent to the (c) layer containing EVOH (C).
- the conductive layer containing the semi-aromatic polyamide composition (D1) containing the conductive filler or the semi-aromatic polyamide composition (D2) is disposed in the innermost layer of the laminated tube.
- the internal friction of the fuel circulating in the piping or the friction with the tube wall is excellent.
- a layer containing a semi-aromatic polyamide having no conductivity is disposed on the outside of the conductive layer, so that both low temperature impact resistance and conductivity can be achieved. This is also advantageous.
- Examples of the particulate filler include carbon black and graphite.
- Examples of the flaky filler include aluminum flakes, nickel flakes, and nickel-coated mica.
- Examples of the fibrous filler include carbon fibers, carbon-coated ceramic fibers, carbon whiskers, carbon nanotubes, aluminum fibers, copper fibers, brass fibers, and stainless steel fibers. These can use 1 type (s) or 2 or more types. Among these, carbon nanotubes and carbon black are preferable.
- the aspect ratio (referring to the ratio of length / outer diameter) of the carbon nanotubes is preferably 5 or more, more preferably 100 or more, and further preferably 500 or more. By satisfying the aspect ratio, it is easy to form a conductive network, and excellent conductivity can be exhibited by addition of a small amount.
- Carbon black includes all carbon blacks that are commonly used to impart conductivity.
- Preferred carbon blacks include acetylene black obtained by incomplete combustion of acetylene gas, and furnace-type incompleteness using crude oil as a raw material. Examples include, but are not limited to, furnace black such as ketjen black produced by combustion, oil black, naphthalene black, thermal black, lamp black, channel black, roll black, and disk black. Among these, acetylene black and furnace black are more preferable.
- Carbon black is produced in various carbon powders having different characteristics such as particle diameter, surface area, DBP oil absorption, ash content and the like. Although there is no restriction
- the surface area (BET method) is preferably 10 m 2 / g or more, more preferably 30 m 2 / g or more, and 50 m 2 / g or more.
- the DBP (dibutyl phthalate) oil absorption is preferably 50 ml / 100 g or more, more preferably 100 ml / 100 g, and even more preferably 150 ml / 100 g or more.
- an ash content is 0.5 mass% or less, and it is more preferable that it is 0.3 mass% or less.
- the DBP oil absorption referred to here is a value measured by a method defined in ASTM D-2414.
- the volatile content of carbon black is preferably less than 1% by mass.
- These conductive fillers may be subjected to surface treatment with a surface treatment agent such as titanate, aluminum or silane. It is also possible to use a granulated product to improve melt kneading workability.
- the content of the conductive filler varies depending on the type of conductive filler used, it cannot be specified unconditionally, but from the viewpoint of balance with conductivity, fluidity, mechanical strength, etc., the semi-aromatic polyamide (d1) and Generally, it is preferably 3 parts by mass or more and 30 parts by mass or less with respect to 100 parts by mass of the semi-aromatic polyamide (d2).
- the conductive filler preferably has a surface resistivity of the melt-extruded product of 10 8 ⁇ / square or less, more preferably 10 6 ⁇ / square or less. preferable.
- the addition of the conductive filler tends to cause deterioration of strength and fluidity. Therefore, it is desirable that the content of the conductive filler is as small as possible if the target conductivity level is obtained.
- the thickness of each layer is not particularly limited and can be adjusted according to the type of polymer constituting each layer, the total number of layers in the laminated tube, the use, etc., but the thickness of each layer is It is determined in consideration of the properties of the laminated tube, such as chemical penetration prevention, low temperature impact resistance, and flexibility.
- the thicknesses of the (a) layer, (b) layer, (c) layer, and (d) layer are each preferably 3% or more and 90% or less with respect to the thickness of the entire laminated tube.
- the thicknesses of the (c) layer and (d) layer should be 5% or more and 50% or less, respectively, with respect to the total thickness of the laminated tube. Preferably, it is 7% or more and 30% or less.
- the total number of layers in the laminated tube of the first aspect is the (a) layer containing the aliphatic polyamide (A), the polyamide 6 composition (B1), and / or the polyamide 6/66/12 composition (B2). At least 4 having (b) layer containing, (c) layer containing EVOH (C), and (d) layer containing semi-aromatic polyamide composition (D1) or semi-aromatic polyamide composition (D2)
- the layer is not particularly limited as long as it is a layer.
- the laminated tube of the first aspect is a laminated tube that gives further functions or is economically advantageous in addition to the four layers (a), (b), (c), and (d). In order to obtain, it may have one layer or two or more layers containing other thermoplastic resins.
- the number of layers of the laminated tube of the first aspect is 4 or more, but it is preferably 8 or less, more preferably 5 or more and 7 or less, judging from the mechanism of the tube production apparatus.
- the second embodiment of the laminated tube comprises (a) a layer comprising aliphatic polyamide (A), a polyamide 6 composition (B1), and / or a polyamide 6/66/12 composition (B2) (b) layer, (C) layer containing EVOH (C), (d) layer containing semi-aromatic polyamide composition (D1) or semi-aromatic polyamide composition (D2), and fluorine-containing polymer (E) ( e) It is composed of at least 5 layers with layers.
- the laminated tube of the second embodiment it is essential to include a (c) layer containing EVOH (C), a semi-aromatic polyamide composition (D1), or a (d) layer containing a semi-aromatic polyamide composition (D2). Therefore, the chemical permeation prevention property of the laminated tube, particularly the hydrocarbon permeation prevention property is improved. Moreover, it is also essential to include the (e) layer containing a fluorine-containing polymer (E), and the alcohol permeation preventive property of a laminated tube becomes favorable. (E) By including a layer, it is excellent in the permeation
- the (a) layer containing the aliphatic polyamide (A) is disposed in the outermost layer of the laminated tube.
- the (a) layer containing the aliphatic polyamide (A) in the outermost layer, it becomes possible to obtain a laminated tube excellent in chemical resistance and flexibility.
- the (c) layer containing EVOH (C) and the (d) layer containing the semi-aromatic polyamide composition (D1) or the semi-aromatic polyamide composition (D2) contain the aliphatic polyamide (A). It arrange
- a laminated tube having excellent resistance to deterioration fuel can be obtained, and a low molecular weight such as a monomer or oligomer by contact with alcohol-containing gasoline. It becomes possible to suppress elution of components. That is, a laminated tube in which the (a) layer is disposed as the outermost layer, and the (c) layer and the (d) layer are disposed between the (a) layer and the (e) layer is preferable.
- the polyamide 6 composition (B1) and / or the polyamide 6/66/12 composition (B2) are included on at least one side adjacent to the (c) layer containing EVOH (C).
- B) A layer is disposed.
- the (b) layer containing the polyamide 6 composition (B1) and / or the polyamide 6/66/12 composition (B2) is disposed on at least one side adjacent to the (c) layer containing EVOH (C).
- EVOH (C), semi-aromatic polyamide composition (D1), semi-aromatic polyamide composition (D2), and fluorine-containing polymer (E ) Sufficient molding stability can be secured in a wide molding temperature range. That is, a laminated tube in which the (b) layer is disposed on at least one side adjacent to the (c) layer is more preferable.
- the conductive layer containing the fluorine-containing polymer composition containing the conductive filler when used as a fuel piping tube, it prevents the spark generated by the internal friction of the fuel circulating in the piping or the friction with the tube wall from igniting the fuel. It becomes possible. In that case, it is possible to achieve both low temperature impact resistance and conductivity by arranging a layer containing a fluorine-containing polymer having no conductivity outside the conductive layer, and It is also economically advantageous.
- the fluorine-containing polymer referred to here includes a fluorine-containing polymer (E) having a functional group in the molecular chain, and also refers to a fluorine-containing polymer having no functional group described later.
- the content of the conductive filler varies depending on the type of the conductive filler used, it cannot be defined unconditionally, but from the viewpoint of balance with conductivity, fluidity, mechanical strength, etc., 100 parts by mass of the fluorinated polymer On the other hand, it is generally preferably 3 parts by mass or more and 30 parts by mass or less.
- the conductive filler preferably has a surface resistivity of the melt-extruded product of 10 8 ⁇ / square or less, more preferably 10 6 ⁇ / square or less. preferable.
- the addition of the conductive filler tends to cause deterioration of strength and fluidity. Therefore, it is desirable that the content of the conductive filler is as small as possible if the target conductivity level is obtained.
- the thickness of the (c) layer, (d) layer, and (e) layer is 5% or more and 50% or less, respectively, with respect to the total thickness of the laminated tube. It is more preferable that it is 7% or more and 30% or less.
- the total number of layers in the laminated tube of the second embodiment is the (a) layer containing the aliphatic polyamide (A), the polyamide 6 composition (B1), and / or the polyamide 6/66/12 composition (B2).
- (c) layer containing semi-aromatic polyamide composition (D1), (d) layer containing semi-aromatic polyamide composition (D2), and fluorine-containing heavy There is no particular limitation as long as it has at least five layers having the (e) layer containing the combined (E).
- the laminated tube according to the second aspect provides a further function in addition to the five layers (a), (b), (c), (d), and (e), or economically.
- one or two or more layers containing other thermoplastic resins may be included.
- the number of layers of the laminated tube of the second embodiment is 5 or more, but it is preferably 8 or less, more preferably 6 or more and 7 or less, judging from the mechanism of the tube manufacturing apparatus.
- thermoplastic resins in the laminated tubes of the first and second embodiments include polymetaxylylene adipamide other than aliphatic polyamide (A), semi-aromatic polyamide (d1) and semi-aromatic polyamide (d2) (Polyamide MXD6), polymetaxylylene terephthalamide (polyamide MXDT), polymetaxylylene isophthalamide (polyamide MXDI), polymetaxylylene hexahydroterephthalamide (polyamide MXDT (H)), polymetaxylylene naphthalamide (polyamide) MXDN), polyparaxylylene adipamide (polyamide PXD6), polyparaxylylene terephthalamide (polyamide PXDT), polyparaxylylene isophthalamide (polyamide PXDI), polyparaxylylene hexahydroterephthalamide (polyamid) PXDT (H)), polyparaxylylene naphthalamide (polyamide
- PVDF polyvinylidene fluoride
- PVF polyvinyl fluoride
- PTFE polytetrafluoroethylene
- PCTFE polychlorotrifluoroethylene
- FEP Tetrafluoroethylene / hexafluoropropylene copolymer
- EEP Tetrafluoroethylene / hexafluoropropylene copolymer
- EEP Tetrafluoroethylene / perfluoro (alkyl vinyl ether) / hexafluoropropylene copolymer
- ETFE ethylene / tetrafluoroethylene copolymer
- EEP ethylene / tetrafluoroethylene / Hexafluoropropylene copolymer
- EEP vinylidene fluoride / tetrafluoroethylene copolymer
- vinylidene fluoride / tetrafluoroethylene copolymer vinylidene fluoride / hexaflu
- the functional tube does not contain the (e) layer.
- the layer containing the fluorine-based polymer By disposing the layer containing the fluorine-based polymer on the inside, it is possible to achieve both low temperature impact resistance, chemical solution permeation resistance, and environmental stress crack resistance, and it is also economically advantageous.
- the fluorine-containing polymer (E) in which a functional group having reactivity with an amino group is introduced into the molecular chain is not included other than the layer (e).
- high density polyethylene HDPE
- medium density polyethylene MDPE
- low density polyethylene LDPE
- linear low density polyethylene LLDPE
- ultra high molecular weight polyethylene UHMWPE
- polypropylene PP
- polybutene PB
- Polymethylpentene TPX
- EPR ethylene / propylene copolymer
- EBR ethylene / butene copolymer
- EAA ethylene / vinyl acetate copolymer
- EAA acrylic acid copolymer
- Polyolefins such as ethylene / methacrylic acid copolymer (EMAA), ethylene / methyl acrylate copolymer (EMA), ethylene / methyl methacrylate copolymer (EMMA), ethylene / ethyl acrylate copolymer (EEA) Resin, polystyrene (PS), syndiotactic plastic Styrene (SPS), methyl methacrylate / styrene
- polyacrylonitrile PAN
- polymethacrylonitrile polymethacrylonitrile
- acrylonitrile / styrene copolymer AS
- methacrylonitrile / styrene copolymer acrylonitrile / butadiene / styrene copolymer
- ABS acrylonitrile / butadiene copolymer
- Polynitrile resins such as (NBR), polymethacrylate resins such as polymethyl methacrylate (PMMA) and polyethyl methacrylate (PEMA), and polyvinyl chloride such as polyvinyl acetate (PVAc)
- Polyester resins polyvinylidene chloride (PVDC), polyvinyl chloride (PVC), polyvinyl chloride / vinylidene chloride copolymers, polyvinyl chloride resins such as vinylidene chloride / methyl acrylate copolymers, cellulose acetate,
- Polycarbonate resins such as polycarbonate (PC), thermoplastic polyimide (TPI), polyetherimide, polyesterimide, polyamideimide (PAI), polyesteramideimide, and other polyimide resins, thermoplastic polyurethane resins, Polyamide elastomer, polyurethane elastomer, polyester elastomer and the like can be mentioned.
- the laminated tube of the first embodiment from the viewpoint of the melt stability of EVOH (C), among the thermoplastic resins exemplified above, a polyester resin, a polyamide resin, and a polythioether resin having a melting point of 290 ° C. or lower. It is preferable to use a polyolefin-based resin and a fluorine-based polymer.
- a polyester resin having a melting point of 290 ° C. or less, a polyamide resin, and a polythioether resin It is preferable to use a polyolefin-based resin and a fluorine-based polymer that does not contain a functional group.
- any substrate other than thermoplastic resin such as paper, metal-based material, non-stretched, uniaxially or biaxially stretched plastic film or sheet, woven fabric, non-woven fabric, metal cotton, wood, etc.
- Metallic materials include metals, metal compounds such as aluminum, iron, copper, nickel, gold, silver, titanium, molybdenum, magnesium, manganese, lead, tin, chromium, beryllium, tungsten, cobalt, and two or more of these. Alloy steels such as stainless steel, aluminum alloys, copper alloys such as brass and bronze, and alloys such as nickel alloys.
- a laminated tube manufacturing method using an extruder corresponding to the number of layers or the number of materials, a melt extrusion, a method of simultaneously laminating inside or outside a die (coextrusion molding method), or a single layer tube or There is a method (coating method) in which a laminated tube produced by the above method is produced in advance, and an adhesive is used on the outside in order to integrate the resins and laminate them.
- the laminated tube is preferably manufactured by a co-extrusion method in which various materials are co-extruded in a molten state and both are heat-fused (melt-bonded) to produce a tube having a laminated structure in one step. That is, the laminated tube manufacturing method preferably includes co-extrusion molding.
- the obtained laminated tube has a complicated shape, or when subjected to heat bending after molding to form a molded product, in order to remove the residual distortion of the molded product, after forming the above laminated tube, It is also possible to obtain a desired molded article by heat treatment at a temperature lower than the lowest melting point of the resin constituting the tube at a temperature of 0.01 hours to 10 hours.
- the laminated tube may have a corrugated region.
- the waveform region is a region formed in a waveform shape, a bellows shape, an accordion shape, a corrugated shape, or the like.
- the corrugated region is not limited to having the entire length of the laminated tube, but may be partially provided in an appropriate region on the way.
- the corrugated region can be easily formed by first forming a straight tube and then molding it to obtain a predetermined corrugated shape or the like. By having such a corrugated region, it has shock absorption and attachment is easy. Furthermore, for example, it is possible to make L-shaped, U-shaped or the like by adding necessary parts such as connectors or bending the connector.
- All or part of the outer periphery of the laminated tube formed in this way is made of natural rubber (NR), butadiene rubber (BR), isoprene rubber (IR) in consideration of stone shaving, abrasion with other parts, and flame resistance.
- Butyl rubber (IIR) chloroprene rubber (CR), carboxylated butadiene rubber (XBR), carboxylated chloroprene rubber (XCR), epichlorohydrin rubber (ECO), acrylonitrile butadiene rubber (NBR), hydrogenated acrylonitrile butadiene rubber (HNBR) , Carboxylated acrylonitrile butadiene rubber (XNBR), mixture of NBR and polyvinyl chloride, acrylonitrile isoprene rubber (NIR), chlorinated polyethylene rubber (CM), chlorosulfonated polyethylene rubber (CSM), ethylene propylene rubber (EPR) Ethylene propylene diene rubber (EPDM), ethylene vinyl acetate rubber (
- the protective member may be a sponge-like porous body by a known method.
- a porous body By using a porous body, a protective part that is lightweight and excellent in heat insulation can be formed. Moreover, material cost can also be reduced. Alternatively, the strength may be improved by adding glass fiber or the like.
- the shape of a protection member is not specifically limited, Usually, it is a block-shaped member which has a recessed part which receives a cylindrical member or a laminated tube. In the case of a cylindrical member, the laminated tube can be inserted later into a previously produced cylindrical member, or the cylindrical member can be coated and extruded onto the laminated tube to adhere both together.
- the adhesive is applied to the inner surface of the protective member or the concave surface as necessary, and the laminated tube is inserted or fitted into this, and the two are brought into close contact with each other, thereby integrating the laminated tube and the protective member.
- Forming a structure It can also be reinforced with metal or the like.
- the outer diameter of the laminated tube considers the flow rate of chemicals (for example, fuel such as alcohol-containing gasoline), and the thickness is such that the permeability of chemicals does not increase, and the normal tube breaking pressure can be maintained. And although it is designed by the thickness which can maintain the softness
- the outer diameter is preferably 4 mm to 300 mm
- the inner diameter is preferably 3 mm to 250 mm
- the laminated tube of this embodiment includes machine parts such as automobile parts, internal combustion engine applications, power tool housings, industrial materials, industrial materials, electrical / electronic parts, medical care, food, household / office supplies, building material-related parts, It can be used for various purposes such as furniture parts.
- the laminated tube is suitable as a chemical solution transporting tube because it has excellent chemical solution permeation prevention properties.
- the chemical solution include aromatic hydrocarbon solvents such as benzene, toluene, and xylene; alcohols such as methanol, ethanol, propanol, butanol, pentanol, ethylene glycol, propylene glycol, diethylene glycol, phenol, cresol, polyethylene glycol, and polypropylene glycol Phenol solvent; ether solvents such as dimethyl ether, dipropyl ether, methyl-t-butyl ether, ethyl-t-butyl ether, dioxane, tetrahydrofuran; chloroform, methylene chloride, trichloroethylene, ethylene dichloride, perchlorethylene, monochloroethane, dichloroethane, Halogen solvents such as tetrachloroethane, perchlorethane, chlorobenzen
- the laminated tube is suitable as a tube for conveying the above chemical solution.
- a feed tube, a return tube, an evaporation tube, a fuel filler tube, an ORVR tube, a reserve tube, a vent tube or other fuel tube an oil tube, petroleum Drilling tube, brake tube, window washer fluid tube, engine coolant (LLC) tube, reservoir tank tube, urea solution transfer tube, cooler tube for cooling water, refrigerant, etc., air conditioner refrigerant tube, heater tube, load heating tube , Floor heating tubes, infrastructure supply tubes, fire extinguishers and fire extinguishing equipment tubes, medical cooling equipment tubes, inks, paint spray tubes, and other chemical solution tubes.
- it is suitable as a fuel tube. That is, the present invention includes the use of the laminated tube as a fuel tube.
- the properties of the polyamide resin were measured by the following method. [Relative viscosity] According to JIS K-6920, measurement was performed in 96% sulfuric acid under the conditions of a polymer concentration of 1% and a temperature of 25 ° C.
- Terminal amino group concentration Put a predetermined amount of polyamide sample in a conical flask with stopcock, add 40 mL of a pre-adjusted solvent phenol / methanol (volume ratio 9/1), dissolve with stirring with a magnetic stirrer, and use thymol blue as an indicator Then, titration with 0.05N hydrochloric acid was performed to determine the terminal amino group concentration.
- Terminal carboxyl group concentration A predetermined amount of polyamide sample is placed in a three-neck pear-shaped flask, 40 mL of benzyl alcohol is added, and then immersed in an oil bath set at 180 ° C. under a nitrogen stream. The mixture was stirred and dissolved by a stirring motor attached to the upper portion, and titrated with 0.05N sodium hydroxide solution using phenolphthalein as an indicator to determine the terminal carboxyl group concentration.
- the characteristics of the fluorine-containing polymer were measured by the following method. [Composition of fluorinated polymer] It was measured by melt NMR analysis, fluorine content analysis, and infrared absorption spectrum.
- [Number of carbonate groups with respect to 10 6 main chain carbon atoms in the fluorine-containing polymer] 500 AW / ⁇ df
- ⁇ 170 from the model compound.
- d Film density [g / cm 3 ]
- f Film thickness [mm]
- each physical property of the laminated tube was measured by the following method. [Low temperature impact resistance] The impact test was performed at ⁇ 40 ° C. by the method described in VW TL 52435 6.5.
- the mass of the collected material was divided by the number of treatment days and the inner surface area of the tube to calculate the monomer and oligomer elution amounts (g / m 2 ⁇ day). After the treatment, the color tone of the alcohol-containing gasoline extracted from the tube was also visually observed.
- pellets of polyamide 12 composition comprising 0.2 parts by weight of a phosphorus processing stabilizer were obtained (hereinafter, this polyamide 12 composition is referred to as (A-1)).
- polyamide 12 composition (A-2) In the manufacture of polyamide 12 composition (A-1), a polyamide 12 composition (A-) was used except that no plasticizer was used and the amount of impact modifier added was changed. In the same manner as in the production of 1), 0.8 parts by mass of antioxidant and 0.2 parts by mass of phosphorus-based processing stabilizer with respect to a total of 100 parts by mass of polyamide 12 of 85% by mass and impact modifier 15% by mass. Part of polyamide 12 composition pellets were obtained (hereinafter, this polyamide 12 composition is referred to as (A-2)).
- polyamide 610 having a relative viscosity of 3.05, a terminal amino group concentration of 50 ⁇ eq / g, and a terminal carboxyl group concentration of 14 ⁇ eq / g (hereinafter, this polyamide 610 was converted to (a-3) or (b- 3).)
- polyamide 610 composition (A-4) In the production of polyamide 12 composition (A-1), polyamide 12 (a-1) was changed to polyamide 610 (a-3) and the cylinder temperature was changed from 260 ° C to 270 ° C. In the same manner as in the production of the polyamide 12 composition (A-1) except that the amount of polyamide 610 is 80% by mass, the impact modifier 10% by mass, and the plasticizer 10% by mass with respect to 100 parts by mass in total. Thus, a pellet of a polyamide 610 composition comprising 0.8 part by weight of an antioxidant and 0.2 part by weight of a phosphorus processing stabilizer was obtained (hereinafter, this polyamide 610 composition is referred to as (A-4)).
- polyamide 612 (a-4) or (b-4) In the production of polyamide 610 (a-3), 17.6 kg of a 50 mass% aqueous solution of an equimolar salt of 1,6-hexanediamine and sebacic acid was Polyamide 610 (a-3 ) To obtain a polyamide 612 having a relative viscosity of 2.78, a terminal amino group concentration of 51 ⁇ eq / g, and a terminal carboxyl group concentration of 14 ⁇ eq / g (hereinafter, this polyamide 612 is converted to (a-4) (Referred to as (b-4)).
- polyamide 612 composition (A-5) In the production of polyamide 12 composition (A-1), polyamide 12 (a-1) was changed to polyamide 612 (a-4), and the cylinder temperature was changed from 260 ° C to 270 ° C. In the same manner as in the production of the polyamide 12 composition (A-1) except that the amount of polyamide 612 is 80% by mass, the impact modifier 10% by mass, and the plasticizer 10% by mass with respect to a total of 100 parts by mass. A pellet of a polyamide 612 composition comprising 0.8 part by weight of an antioxidant and 0.2 part by weight of a phosphorus processing stabilizer was obtained (hereinafter, this polyamide 612 composition is referred to as (A-5)).
- polyamide 6 composition (B1-1) In the manufacture of polyamide 12 composition (A-1), polyamide 12 (a-1) was converted to polyamide 6 (b-1) (manufactured by Ube Industries, UBE NYLON 1030B). The relative viscosity was changed to 3.89), and the cylinder temperature was changed from 260 ° C. to 270 ° C., in the same manner as in the preparation of the polyamide 12 composition (A-1). Polyamide 6 composition pellets comprising 0.8 parts by weight of antioxidant and 0.2 parts by weight of phosphorus processing stabilizer were obtained with respect to 100 parts by weight in total of 10 parts by weight of material and 10 parts by weight of plasticizer ( Hereinafter, this polyamide 6 composition is referred to as (B1-1)).
- polyamide 6/66/12 composition (B2-1)
- polyamide 12 (a-1) was replaced with polyamide 6/66/12 (b-2) and polyamide 610. Except for the change to (b-3), polyamide 6/66/12 50% by mass, polyamide 610 30% by mass, impact modifier 15% by mass in the same manner as in the production of the polyamide 12 composition (A-1) %, And 5 parts by mass of plasticizer for 100 parts by mass in total, pellets of polyamide 6/66/12 composition comprising 0.8 parts by mass of antioxidant and 0.2 parts by mass of phosphorus processing stabilizer were obtained. (Hereinafter, this polyamide 6/66/12 composition is referred to as (B2-1)).
- polyamide 6/66/12 composition (B2-2) In the manufacture of polyamide 6/66/12 composition (B2-1), polyamide 610 (b-3) was changed to polyamide 612 (b-4). Except for the polyamide 6/66/12 composition (B2-1) except that polyamide 6/66/12 50% by mass, polyamide 612 30% by mass, impact modifier 15% by mass, plasticizer Polyamide 6/66/12 composition pellets comprising 0.8 parts by weight of an antioxidant and 0.2 parts by weight of a phosphorus-based processing stabilizer were obtained with respect to a total of 100 parts by weight of 5% by weight (hereinafter referred to as “this”). The polyamide 6/66/12 composition is referred to as (B2-2)).
- polyamide 6/12 composition (B2-5) In the production of polyamide 6/66/12 composition (B2-1), polyamide 6/66/12 (b-2) was converted to polyamide 6/12 (b-5). ), Except that polyamide 610 (b-3) is not used, in the same manner as the production of the polyamide 6/66/12 composition (B2-1).
- a pellet of polyamide 6/12 composition comprising 0.8 parts by mass of an antioxidant and 0.2 parts by mass of a phosphorus processing stabilizer is obtained with respect to a total of 100 parts by mass of 15% by mass of a material and 5% by mass of a plasticizer. (Hereinafter, this polyamide 6/12 composition is referred to as (B2-5)).
- a semi-aromatic polyamide (d1-1) was coated with maleic anhydride-modified ethylene / propylene copolymer (manufactured by JSR Corporation, JSR T7761P) as an impact modifier.
- Triethylene glycol-bis [3- (3-t-butyl-5-methyl-4-hydroxyphenyl) propionate] (BASF Japan, IRGANOX 245) as an inhibitor, and Tris (2,4 as a phosphorus processing stabilizer) -Di-t-butylphenyl) phosphite (manufactured by BASF Japan, IRGAFOS 168) is mixed in advance and supplied to a twin-screw melt kneader (manufactured by Nippon Steel, Ltd., model: TEX44). After melt-kneading at 300 ° C.
- this semi-aromatic polyamide composition is referred to as (D1-1)).
- pellets of a semi-aromatic polyamide composition comprising 0.8 parts by weight of an antioxidant and 0.2 parts by weight of a phosphorus processing stabilizer were obtained (hereinafter, this semi-aromatic polyamide composition was referred to as (D1-2). ).
- pellets of a semi-aromatic polyamide composition comprising 0.8 parts by mass of an antioxidant and 0.2 parts by mass of a phosphorus processing stabilizer were obtained (hereinafter, this semi-aromatic polyamide composition was referred to as (D1-3 ).)
- semi-aromatic polyamide composition (D1-6) In the production of semi-aromatic polyamide composition (D1-1), semi-aromatic polyamide (d1-1) was changed to (d1-6) and the cylinder temperature was changed to 300 In the same manner as the production of the semi-aromatic polyamide composition (D1-1) except that the temperature was changed from 310 ° C. to 310 ° C., a total of 100 parts by mass of 90% by mass of the semi-aromatic polyamide and 10% by mass of the impact modifier was used.
- pellets of a semi-aromatic polyamide composition comprising 0.8 parts by weight of an antioxidant and 0.2 parts by weight of a phosphorus processing stabilizer were obtained (hereinafter, this semi-aromatic polyamide composition was referred to as (D1-6). ).
- semi-aromatic polyamide (d1-7) The production of semi-aromatic polyamide (d1-1) was the same as that for production of semi-aromatic polyamide (d1-1) except that the solid phase polymerization time was changed from 8 hours to 4 hours.
- a semi-aromatic polyamide (polyamide 9T / M8T 50/50 mol%) having a melting point of 265 ° C. and a relative viscosity of 2.16 was obtained in the same manner as in the production (hereinafter, this semi-aromatic polyamide (d1-7 ).)
- pellets of a semi-aromatic polyamide composition comprising 0.8 parts by weight of an antioxidant and 0.2 parts by weight of a phosphorus processing stabilizer were obtained (hereinafter, this semi-aromatic polyamide composition was referred to as (D2-2). ).
- pellets of a semi-aromatic polyamide composition comprising 0.8 parts by weight of an antioxidant and 0.2 parts by weight of a phosphorus processing stabilizer were obtained (hereinafter, this semi-aromatic polyamide composition was referred to as (D2-4 ).)
- pellets of a semi-aromatic polyamide composition comprising 0.8 parts by weight of an antioxidant and 0.2 parts by weight of a phosphorus processing stabilizer were obtained (hereinafter, this semi-aromatic polyamide composition was referred to as (D2-6). ).
- IAH itac
- a monomer mixed gas of TFE / E: 60/40 (molar ratio) was continuously charged so that the pressure was constant during the polymerization.
- (perfluoroethyl) ethylene corresponding to 2.0 mol% and IAH corresponding to 0.5 mol% were continuously charged with respect to the total number of moles of TFE and E charged during the polymerization. . 5.5 hours after the start of the polymerization, when the monomer mixed gas of 8.0 kg and IAH of 63 g were charged, the temperature inside the polymerization tank was lowered to room temperature and purged to normal pressure. The obtained slurry-like fluorine-containing polymer was put into a 200 L granulation tank charged with 75.0 kg of water, and then heated to 105 ° C.
- the obtained granulated product was dried at 150 ° C. for 5 hours to obtain 8.3 kg of a fluorine-containing polymer.
- This granulated product was melted at 280 ° C. and a residence time of 2 minutes using an extruder to obtain a fluorine-containing polymer pellet (hereinafter, this fluorine-containing polymer is referred to as (E-1)). ).
- conductive fluorine-containing polymer 100 parts by mass of fluorine-containing polymer (E-1) and 13 parts by mass of carbon black (manufactured by Electrochemical Co., Ltd.) are mixed in advance and biaxially melted. Supplied to a kneading machine (Toshiba Machine Co., Ltd., model: TEM-48S), melt-kneaded at a cylinder temperature of 240 ° C to 300 ° C, extruded the molten resin into a strand, then introduced it into a water tank and discharged The strand was cooled with water, the strand was cut with a pelletizer, and dried for 10 hours with a drier at 120 ° C. to remove moisture to obtain a conductive fluorine-containing polymer pellet (hereinafter referred to as this conductive fluorine-containing polymer).
- the polymer is referred to as (E-2)).
- TFE tetrafluoroethylene
- NASH 5-norbornene-2,3-dicarboxylic acid anhydride
- 1,3-dichloro-1 0.3 mass% 1,3-dichloro-1 in an amount corresponding to 0.1 mol% with respect to the number of moles of TFE charged during the polymerization 1,2,2,3-pentafluoropropane solution was continuously charged.
- the polymerization tank internal temperature was lowered to room temperature and purged to normal pressure.
- the obtained slurry-like fluorine-containing polymer was put into a 200 L granulation tank charged with 75.0 kg of water, and then heated to 105 ° C. while stirring and granulated while distilling and removing the solvent.
- the obtained granulated product was dried at 150 ° C. for 5 hours to obtain 7.5 kg of a fluoropolymer granulated product.
- This granulated product was melted at 300 ° C. with a residence time of 2 minutes using an extruder to obtain pellets of a fluorine-containing polymer (hereinafter, this fluorine-containing polymer is referred to as (E-5)). ).
- the composition of the fluoropolymer is 24.4 / 73.1 / 2.5 in terms of the molar ratio of polymerized units based on CTFE / polymerized units based on TFE / polymerized units based on PPVE.
- the number of carbonate end groups derived from the initiator was 170.
- the melting point was 241 ° C. This granulated product was melted at 290 ° C. and a residence time of 2 minutes using an extruder to obtain pellets of a fluorine-containing polymer (hereinafter, this fluorine-containing polymer is referred to as (E-8)). ).
- Example 1 Polyamide 12 composition (A-1), polyamide 6 composition (B1-1), polyamide 6/66/12 composition (B2-1), EVOH (C-1), and semi-aromatic polyamide composition shown above Using the product (D1-1), in a Plabor (Plastic Engineering Laboratory Co., Ltd.) 5-layer tube molding machine, (A-1) is an extrusion temperature of 250 ° C., (B1-1) is an extrusion temperature of 260 (B2-1) is extruded at 260 ° C, (C-1) is extruded at 220 ° C, (D1-1) is melted at 300 ° C, and the discharged molten resin is joined by an adapter. And formed into a laminated tubular body.
- Example 2 In Example 1, except that the polyamide 6 composition (B1-1) was changed to a polyamide 6/66/12 composition (B2-1), the same procedure as in Example 1 was carried out from (A-1).
- A) Layer (outermost layer), (B2-1) (b) Layer (outer layer, inner layer 1), (C-1) (c) Layer (intermediate layer), (D1-1) (D) layer (innermost layer), the layer structure is (a) / (b) / (c) / (b) / (d) 0.35 / 0.15 / 0.10 / 0.
- a laminated tube having an inner diameter of 6 mm and an outer diameter of 8 mm at 25 / 0.15 mm was obtained.
- the physical property measurement results of the laminated tube are shown in Table 1.
- Example 3 Using the polyamide 12 composition (A-2), polyamide 6 composition (B1-1), EVOH (C-1), and semi-aromatic polyamide composition (D1-1) shown above, (A-1) Extrusion temperature 250 ° C., (B1-1) Extrusion temperature 260 ° C., (C-1) Extrusion temperature 220 ° C. D1-1) was melted separately at an extrusion temperature of 300 ° C., and the discharged molten resin was joined by an adapter to form a laminated tubular body.
- the physical property measurement results of the laminated tube are shown in Table 1.
- Example 4 Example 1 was the same as Example 1 except that the polyamide 12 composition (A-1) was changed to the polyamide 610 composition (A-4) and the extrusion temperature of (A-4) was changed to 260 ° C.
- the laminated tube of the layer structure shown in Table 1 was obtained.
- the physical property measurement results of the laminated tube are shown in Table 1.
- Example 5 Example 1 was the same as Example 1 except that the polyamide 12 composition (A-1) was changed to the polyamide 612 composition (A-5) and the extrusion temperature of (A-5) was changed to 260 ° C.
- the laminated tube of the layer structure shown in Table 1 was obtained.
- the physical property measurement results of the laminated tube are shown in Table 1.
- Example 6 In Example 1, except that the polyamide 6/66/12 composition (B2-1) was changed to (B2-2), a laminated tube having the layer structure shown in Table 1 was prepared in the same manner as in Example 1. Obtained. The physical property measurement results of the laminated tube are shown in Table 1.
- Example 7 In Example 1, the same method as in Example 1 was used except that the semiaromatic polyamide composition (D1-1) was changed to (D1-2) and the extrusion temperature of (D1-2) was changed to 330 ° C. Thus, a laminated tube having a layer structure shown in Table 1 was obtained. The physical property measurement results of the laminated tube are shown in Table 1.
- Example 8 In Example 1, the same method as in Example 1 was used except that the semiaromatic polyamide composition (D1-1) was changed to (D1-3) and the extrusion temperature of (D1-3) was changed to 310 ° C. Thus, a laminated tube having the layer structure shown in Table 1 was obtained. The physical property measurement results of the laminated tube are shown in Table 1.
- Example 9 In Example 2, the semi-aromatic polyamide composition (D1-1) was changed to (D1-4) and the extrusion temperature of (D1-4) was changed to 340 ° C. Thus, a laminated tube having the layer structure shown in Table 1 was obtained. The physical property measurement results of the laminated tube are shown in Table 1.
- Example 10 In Example 2, the same procedure as in Example 2 was followed, except that the semiaromatic polyamide composition (D1-1) was changed to (D1-5) and the extrusion temperature of (D1-5) was changed to 290 ° C. Thus, a laminated tube having the layer structure shown in Table 1 was obtained. The physical property measurement results of the laminated tube are shown in Table 1.
- Example 11 In Example 2, the semi-aromatic polyamide composition (D1-1) was changed to (D1-6) and the extrusion temperature of (D1-6) was changed to 310 ° C. Thus, a laminated tube having the layer structure shown in Table 1 was obtained. The physical property measurement results of the laminated tube are shown in Table 1.
- Example 12 In Example 1, except that the semiaromatic polyamide composition (D1-1) was changed to the conductive semiaromatic polyamide composition (D1-7) and the extrusion temperature of (D1-7) was changed to 310 ° C.
- a laminated tube having the layer structure shown in Table 1 was obtained in the same manner as in Example 1.
- the physical property measurement results of the laminated tube are shown in Table 1. Further, when the conductivity of the laminated tube was measured in accordance with SAE J-2260, it was 10 6 ⁇ / square or less, and it was confirmed that the static electricity removal performance was excellent.
- Example 13 In Example 2, the semiaromatic polyamide composition (D1-1) was changed to (D2-1) and the extrusion temperature of (D2-1) was changed to 320 ° C. Thus, a laminated tube having the layer structure shown in Table 1 was obtained. The physical property measurement results of the laminated tube are shown in Table 1.
- Example 14 In Example 2, the semi-aromatic polyamide composition (D1-1) was changed to (D2-2) and the extrusion temperature of (D2-2) was changed to 310 ° C. Thus, a laminated tube having the layer structure shown in Table 1 was obtained. The physical property measurement results of the laminated tube are shown in Table 1.
- Example 15 In Example 2, the same procedure as in Example 2 was followed, except that the semiaromatic polyamide composition (D1-1) was changed to (D2-3) and the extrusion temperature of (D2-3) was changed to 240 ° C. Thus, a laminated tube having the layer structure shown in Table 1 was obtained. The physical property measurement results of the laminated tube are shown in Table 1.
- Example 16 In Example 2, the semi-aromatic polyamide composition (D1-1) was changed to (D2-4) and the extrusion temperature of (D2-4) was changed to 230 ° C. Thus, a laminated tube having the layer structure shown in Table 1 was obtained. The physical property measurement results of the laminated tube are shown in Table 1.
- Example 17 In Example 2, the same procedure as in Example 2 was followed, except that the semi-aromatic polyamide composition (D1-1) was changed to (D2-5) and the extrusion temperature of (D2-5) was changed to 260 ° C. Thus, a laminated tube having the layer structure shown in Table 1 was obtained. The physical property measurement results of the laminated tube are shown in Table 1.
- Example 18 In Example 2, the same procedure as in Example 2 was followed, except that the semiaromatic polyamide composition (D1-1) was changed to (D2-6) and the extrusion temperature of (D2-6) was changed to 310 ° C. Thus, a laminated tube having the layer structure shown in Table 1 was obtained. The physical property measurement results of the laminated tube are shown in Table 1.
- Example 19 Polyamide 12 composition (A-1), polyamide 6 composition (B1-1), polyamide 6/66/12 composition (B2-1), EVOH (C-1), semi-aromatic polyamide composition shown above Using (D1-1) and the conductive semi-aromatic polyamide composition (D1-7), a 6-layer tube molding machine (Plastic Engineering Laboratory Co., Ltd.) (A-1) Extrusion temperature 250 ° C, (B1-1) extrusion temperature 260 ° C, (B2-1) extrusion temperature 260 ° C, (C-1) extrusion temperature 220 ° C, (D1-1) extrusion temperature 300 ° C, ( D1-7) was melted separately at an extrusion temperature of 310 ° C., and the discharged molten resin was joined by an adapter to form a laminated tubular body.
- a laminated tube having an inner diameter of 6 mm and an outer diameter of 8 mm at 15 / 0.10 / 0.25 / 0.10 / 0.10 mm was obtained.
- the physical property measurement results of the laminated tube are shown in Table 1. Further, when the conductivity of the laminated tube was measured in accordance with SAE J-2260, it was 10 6 ⁇ / square or less, and it was confirmed that the static electricity removal performance was excellent.
- Comparative Example 1 A laminated tube having the layer structure shown in Table 1 was obtained in the same manner as in Example 1 except that EVOH (C-1) and the semi-aromatic polyamide composition (D1-1) were not used in Example 1. It was. The physical property measurement results of the laminated tube are shown in Table 1.
- Comparative Example 2 A laminated tube having the layer structure shown in Table 1 was obtained in the same manner as in Example 1 except that the semi-aromatic polyamide composition (D1-1) was not used in Example 1. The physical property measurement results of the laminated tube are shown in Table 1.
- Comparative Example 3 A laminated tube having the layer structure shown in Table 1 was obtained in the same manner as in Example 3 except that the semi-aromatic polyamide composition (D1-1) was not used in Example 3. The physical property measurement results of the laminated tube are shown in Table 1.
- Example 1 is the same as Example 1 except that the polyamide 12 composition (A-1), the polyamide 6 composition (B1-1), and the polyamide 6/66/12 composition (B2-1) are not used.
- the laminated tube of the layer structure shown in Table 1 was obtained.
- the physical property measurement results of the laminated tube are shown in Table 1.
- Comparative Example 5 The layer constitution shown in Table 1 was the same as in Example 1 except that the polyamide 6 composition (B1-1) and the polyamide 6/66/12 composition (B2-1) were not used. A laminated tube was obtained. The physical property measurement results of the laminated tube are shown in Table 1.
- Example 2 except that the polyamide 6/66/12 composition (B2-1) was changed to (B2-3), a laminated tube having the layer structure shown in Table 1 was prepared in the same manner as in Example 2. Obtained. The physical property measurement results of the laminated tube are shown in Table 1.
- Example 7 In Example 2, except that the polyamide 6/66/12 composition (B2-1) was changed to (B2-4), a laminated tube having the layer structure shown in Table 1 was prepared in the same manner as in Example 2. Obtained. The physical property measurement results of the laminated tube are shown in Table 1.
- Table 1 shows the same procedure as in Example 2, except that the polyamide 6/66/12 composition (B2-1) was changed to the polyamide 6/12 composition (B2-5) in Example 2. A laminated tube having a layer structure was obtained. The physical property measurement results of the laminated tube are shown in Table 1.
- Example 9 In Example 1, the same procedure as in Example 1 was followed, except that the semiaromatic polyamide composition (D1-1) was changed to (D1-8) and the extrusion temperature of (D1-8) was changed to 330 ° C. Thus, a laminated tube having the layer structure shown in Table 1 was obtained. The physical property measurement results of the laminated tube are shown in Table 1.
- Example 10 Comparative Example 10 In Example 1, the semi-aromatic polyamide composition (D1-1) was changed to (D2-7) and the extrusion temperature of (D2-7) was changed to 280 ° C. Thus, a laminated tube having the layer structure shown in Table 1 was obtained. The physical property measurement results of the laminated tube are shown in Table 1.
- Example 3 the semi-aromatic polyamide composition (D1-1) was changed to (D2-7) and the extrusion temperature of (D2-7) was changed to 280 ° C. Thus, a laminated tube having the layer structure shown in Table 1 was obtained. The physical property measurement results of the laminated tube are shown in Table 1.
- Example 13 In Example 1, except that the semiaromatic polyamide composition (D1-1) was changed to the polyamide 12 composition (A-2) and the extrusion temperature of (A-2) was changed to 250 ° C. A laminated tube having the layer configuration shown in Table 1 was obtained in the same manner. The physical property measurement results of the laminated tube are shown in Table 1.
- Comparative Example 14 In Example 1, except that the semi-aromatic polyamide composition (D1-1) was changed to the conductive polyamide 12 composition (A-3) and the extrusion temperature of (A-3) was changed to 270 ° C. 1 was used to obtain a laminated tube having the layer structure shown in Table 1. The physical property measurement results of the laminated tube are shown in Table 1. Further, when the conductivity of the laminated tube was measured in accordance with SAE J-2260, it was 10 6 ⁇ / square or less, and it was confirmed that the static electricity removal performance was excellent.
- the laminated tube of Comparative Example 1 having no layer containing the saponified ethylene / vinyl acetate copolymer or semi-aromatic polyamide composition defined in the present invention is resistant to deterioration.
- the laminated tube of Comparative Example 2 which is inferior in fuel property and chemical liquid permeation prevention property, does not have a layer containing the semi-aromatic polyamide composition defined in the present invention, and has a layer containing polyamide 6 as the innermost layer is
- the laminated tube of Comparative Example 3 which is inferior in deteriorated fuel properties, does not have a layer containing a semi-aromatic polyamide composition as defined in the present invention, and has a layer containing a polyamide 6 composition as the innermost layer, It was inferior in deterioration fuel property and interlayer adhesion.
- the laminated tube of Comparative Example 4 which does not have a layer containing an aliphatic polyamide as defined in the present invention, a polyamide 6 composition or a layer containing a polyamide 6/66/12 composition has low temperature impact resistance and deteriorated fuel resistance. In addition, the interlayer adhesion after heat treatment was poor.
- the laminated tube of Comparative Example 5 which does not have a layer containing the polyamide 6 composition or the polyamide 6/66/12 composition defined in the present invention was inferior in interlayer adhesion.
- the laminated tubes of Comparative Examples 9 and 10 having a layer containing a semi-aromatic polyamide composition other than those specified in the present invention were inferior in low-temperature impact resistance and deterioration fuel resistance.
- the laminated tubes of Comparative Examples 11 and 12 having a layer containing a semi-aromatic polyamide composition other than those specified in the present invention were inferior in low-temperature impact resistance, deterioration fuel resistance, and interlayer adhesion.
- the laminated tubes of Comparative Examples 13 and 14 that do not have a layer containing the semi-aromatic polyamide composition defined in the present invention and have a layer containing the polyamide 12 composition as the innermost layer are resistant to the dissolution of monomers and oligomers. It was inferior to.
- the laminated tubes of Examples 1 to 19 defined in the present invention have low temperature impact resistance, deteriorated fuel resistance, chemical permeation preventive property, interlayer adhesion and durability, monomer and oligomer elution resistance, etc. It is clear that these properties are good.
- Example 21 Polyamide 12 composition (A-1), polyamide 6 composition (B1-1), polyamide 6/66/12 composition (B2-1), EVOH (C-1), semi-aromatic polyamide composition shown above Using (D1-1) and the fluorine-containing polymer (E-1), a 6-layer tube molding machine (manufactured by Plastics Engineering Laboratory Co., Ltd.) using (A-1) with an extrusion temperature of 250 (B1-1) extrusion temperature 260 ° C, (B2-1) extrusion temperature 260 ° C, (C-1) extrusion temperature 220 ° C, (D1-1) extrusion temperature 300 ° C, (E-1 ) Were melted separately at an extrusion temperature of 300 ° C., and the discharged molten resin was joined by an adapter to form a laminated tubular body.
- a 6-layer tube molding machine manufactured by Plastics Engineering Laboratory Co., Ltd.
- Example 22 In Example 21, except that the polyamide 6 composition (B1-1) was changed to a polyamide 6/66/12 composition (B2-1), the same procedure as in Example 21 was repeated from (A-1).
- Table 2 shows the physical property measurement results of the laminated tube.
- Example 23 In Example 21, the same method as in Example 21 except that the polyamide 12 composition (A-1) is changed to (A-2) and the polyamide 6/66/12 composition (B2-1) is not used.
- Example 23 was the same as Example 23 except that the polyamide 12 composition (A-2) was changed to the polyamide 610 composition (A-4) and the extrusion temperature of (A-4) was changed to 260 ° C.
- the laminated tube of the layer structure shown in Table 2 was obtained.
- Table 2 shows the physical property measurement results of the laminated tube.
- Example 23 was the same as Example 23 except that the polyamide 12 composition (A-2) was changed to the polyamide 612 composition (A-5) and the extrusion temperature of (A-5) was changed to 260 ° C.
- the laminated tube of the layer structure shown in Table 2 was obtained.
- Table 2 shows the physical property measurement results of the laminated tube.
- Example 26 In Example 21, except that the polyamide 6/66/12 composition (B2-1) was changed to (B2-2), a laminated tube having the layer structure shown in Table 2 was prepared in the same manner as in Example 21. Obtained. Table 2 shows the physical property measurement results of the laminated tube.
- Example 27 In Example 21, the same procedure as in Example 21 was followed, except that the semiaromatic polyamide composition (D1-1) was changed to (D1-2) and the extrusion temperature of (D1-2) was changed to 330 ° C. Thus, a laminated tube having a layer structure shown in Table 2 was obtained. Table 2 shows the physical property measurement results of the laminated tube.
- Example 28 In Example 21, the same procedure as in Example 21 was followed, except that the semiaromatic polyamide composition (D1-1) was changed to (D1-3) and the extrusion temperature of (D1-3) was changed to 310 ° C. Thus, a laminated tube having a layer structure shown in Table 2 was obtained. Table 2 shows the physical property measurement results of the laminated tube.
- Example 29 In Example 22, the same procedure as in Example 22 was performed, except that the semiaromatic polyamide composition (D1-1) was changed to (D1-4) and the extrusion temperature of (D1-4) was changed to 340 ° C. Thus, a laminated tube having a layer structure shown in Table 2 was obtained. Table 2 shows the physical property measurement results of the laminated tube.
- Example 30 In Example 22, the same procedure as in Example 22 was performed, except that the semiaromatic polyamide composition (D1-1) was changed to (D1-5) and the extrusion temperature of (D1-5) was changed to 290 ° C. Thus, a laminated tube having a layer structure shown in Table 2 was obtained. Table 2 shows the physical property measurement results of the laminated tube.
- Example 31 In Example 22, the same procedure as in Example 22 was performed, except that the semiaromatic polyamide composition (D1-1) was changed to (D1-6) and the extrusion temperature of (D1-6) was changed to 310 ° C. Thus, a laminated tube having a layer structure shown in Table 2 was obtained. Table 2 shows the physical property measurement results of the laminated tube.
- Example 32 In Example 22, the same procedure as in Example 22 was performed, except that the semiaromatic polyamide composition (D1-1) was changed to (D2-1) and the extrusion temperature of (D2-1) was changed to 320 ° C. Thus, a laminated tube having a layer structure shown in Table 2 was obtained. Table 2 shows the physical property measurement results of the laminated tube.
- Example 33 In Example 22, the same method as in Example 22 was used, except that the semiaromatic polyamide composition (D1-1) was changed to (D2-2) and the extrusion temperature of (D2-2) was changed to 310 ° C. Thus, a laminated tube having a layer structure shown in Table 2 was obtained. Table 2 shows the physical property measurement results of the laminated tube.
- Example 34 In Example 22, the same procedure as in Example 22 was performed, except that the semi-aromatic polyamide composition (D1-1) was changed to (D2-3) and the extrusion temperature of (D2-3) was changed to 240 ° C. Thus, a laminated tube having a layer structure shown in Table 2 was obtained. Table 2 shows the physical property measurement results of the laminated tube.
- Example 35 In Example 22, the same procedure as in Example 22 was performed, except that the semiaromatic polyamide composition (D1-1) was changed to (D2-4) and the extrusion temperature of (D2-4) was changed to 230 ° C. Thus, a laminated tube having a layer structure shown in Table 2 was obtained. Table 2 shows the physical property measurement results of the laminated tube.
- Example 36 In Example 22, the same procedure as in Example 22 was performed, except that the semiaromatic polyamide composition (D1-1) was changed to (D2-5) and the extrusion temperature of (D2-5) was changed to 260 ° C. Thus, a laminated tube having a layer structure shown in Table 2 was obtained. Table 2 shows the physical property measurement results of the laminated tube.
- Example 37 In Example 22, the same procedure as in Example 22 was performed, except that the semiaromatic polyamide composition (D1-1) was changed to (D2-6) and the extrusion temperature of (D2-6) was changed to 310 ° C. Thus, a laminated tube having a layer structure shown in Table 2 was obtained. Table 2 shows the physical property measurement results of the laminated tube.
- Example 21 is the same as Example 21 except that the fluorine-containing polymer (E-1) was changed to the conductive fluorine-containing polymer (E-2) and the extrusion temperature of (E-2) was changed to 310 ° C.
- a laminated tube having the layer structure shown in Table 2 was obtained in the same manner as in No. 21. Table 2 shows the physical property measurement results of the laminated tube. Further, when the conductivity of the laminated tube was measured in accordance with SAE J-2260, it was 10 6 ⁇ / square or less, and it was confirmed that the static electricity removal performance was excellent.
- Example 39 In Example 21, except that the fluorine-containing polymer (E-1) was changed to (E-5) and the extrusion temperature of (E-5) was changed to 310 ° C., the same method as in Example 21 was used. The laminated tube of the layer structure shown in Table 2 was obtained. Table 2 shows the physical property measurement results of the laminated tube.
- Example 21 is the same as Example 21 except that the fluorine-containing polymer (E-1) was changed to the conductive fluorine-containing polymer (E-6) and the extrusion temperature of (E-6) was changed to 320 ° C.
- a laminated tube having the layer structure shown in Table 2 was obtained in the same manner as in No. 21. Table 2 shows the physical property measurement results of the laminated tube. Further, when the conductivity of the laminated tube was measured in accordance with SAE J-2260, it was 10 6 ⁇ / square or less, and it was confirmed that the static electricity removal performance was excellent.
- Example 41 In Example 21, except that the fluorine-containing polymer (E-1) was changed to (E-8) and the extrusion temperature of (E-8) was changed to 290 ° C., the same method as in Example 21 was used.
- the laminated tube of the layer structure shown in Table 2 was obtained.
- Table 2 shows the physical property measurement results of the laminated tube.
- Example 42 The layer structure shown in Table 2 was obtained in the same manner as in Example 21, except that the fluorine-containing polymer (E-1) was changed to the conductive fluorine-containing polymer (E-9) in Example 21. A laminated tube was obtained. Table 2 shows the physical property measurement results of the laminated tube. Further, when the conductivity of the laminated tube was measured in accordance with SAE J-2260, it was 10 6 ⁇ / square or less, and it was confirmed that the static electricity removal performance was excellent.
- Example 21 Comparative Example 21 In Example 21, except that EVOH (C-1), semi-aromatic polyamide composition (D1-1) and fluorine-containing polymer (E-1) were not used, the same method as in Example 21, A laminated tube having the layer structure shown in Table 2 was obtained. Table 2 shows the physical property measurement results of the laminated tube.
- Comparative Example 22 A laminated tube having the layer structure shown in Table 2 was obtained in the same manner as in Example 23 except that the semi-aromatic polyamide composition (D1-1) was not used in Example 23.
- Table 2 shows the physical property measurement results of the laminated tube.
- Example 23 a laminated tube having the layer structure shown in Table 2 was prepared in the same manner as in Example 23 except that the polyamide 12 composition (A-2) and the polyamide 6 composition (B1-1) were not used. Obtained. Table 2 shows the physical property measurement results of the laminated tube.
- Comparative Example 24 In Example 21, the layer structure shown in Table 2 was prepared in the same manner as in Example 21 except that the polyamide 6 composition (B1-1) and the polyamide 6/66/12 composition (B2-1) were not used. A laminated tube was obtained. Table 2 shows the physical property measurement results of the laminated tube.
- Example 25 In Example 22, except that the polyamide 6/66/12 composition (B2-1) was changed to (B2-3), a laminated tube having the layer structure shown in Table 2 was prepared in the same manner as in Example 22. Obtained. Table 2 shows the physical property measurement results of the laminated tube.
- Example 22 Comparative Example 26 In Example 22, except that the polyamide 6/66/12 composition (B2-1) was changed to (B2-4), a laminated tube having the layer structure shown in Table 2 was prepared in the same manner as in Example 22. Obtained. Table 2 shows the physical property measurement results of the laminated tube.
- Table 2 shows the same procedure as in Example 22 except that the polyamide 6/66/12 composition (B2-1) was changed to the polyamide 6/12 composition (B2-5) in Example 22. A laminated tube having a layer structure was obtained. Table 2 shows the physical property measurement results of the laminated tube.
- Example 23 the semi-aromatic polyamide composition (D1-1) was changed to (D1-8) and the extrusion temperature of (D1-8) was changed to 330 ° C.
- a laminated tube having a layer structure shown in Table 2 was obtained.
- Table 2 shows the physical property measurement results of the laminated tube.
- Example 23 the same procedure as in Example 23 was performed, except that the semiaromatic polyamide composition (D1-1) was changed to (D2-7) and the extrusion temperature of (D2-7) was changed to 280 ° C. Thus, a laminated tube having a layer structure shown in Table 2 was obtained. Table 2 shows the physical property measurement results of the laminated tube.
- Comparative Example 30 A laminated tube having the layer structure shown in Table 2 was obtained in the same manner as in Example 21, except that the fluorine-containing polymer (E-1) was changed to (E-3) in Example 21.
- Table 2 shows the physical property measurement results of the laminated tube.
- Example 21 is the same as Example 21 except that the fluorine-containing polymer (E-1) was changed to the conductive fluorine-containing polymer (E-4) and the extrusion temperature of (E-4) was changed to 310 ° C.
- a laminated tube having the layer structure shown in Table 2 was obtained in the same manner as in No. 21. Table 2 shows the physical property measurement results of the laminated tube. Further, when the conductivity of the laminated tube was measured in accordance with SAE J-2260, it was 10 6 ⁇ / square or less, and it was confirmed that the static electricity removal performance was excellent.
- Example 21 Comparative Example 32 In Example 21, except that the fluorine-containing polymer (E-1) was changed to (E-7) and the extrusion temperature of (E-7) was changed to 310 ° C., the same method as in Example 21 was used. The laminated tube of the layer structure shown in Table 2 was obtained. Table 2 shows the physical property measurement results of the laminated tube.
- Comparative Example 33 A laminated tube having the layer structure shown in Table 2 was obtained in the same manner as in Example 21, except that the fluorine-containing polymer (E-1) was changed to (E-10) in Example 21.
- Table 2 shows the physical property measurement results of the laminated tube.
- Example 21 is the same as Example 21 except that the fluorine-containing polymer (E-1) is changed to the polyamide 12 composition (A-2) and the extrusion temperature of (A-2) is changed to 250 ° C.
- the laminated tube of the layer structure shown in Table 2 was obtained by this method. Table 2 shows the physical property measurement results of the laminated tube.
- Example 21 is the same as Example 21 except that the fluorine-containing polymer (E-2) was changed to the conductive polyamide 12 composition (A-3) and the extrusion temperature of (A-3) was changed to 270 ° C.
- E-2 fluorine-containing polymer
- A-3 conductive polyamide 12 composition
- A-3 extrusion temperature of (A-3) was changed to 270 ° C.
- Table 2 shows the physical property measurement results of the laminated tube. Further, when the conductivity of the laminated tube was measured in accordance with SAE J-2260, it was 10 6 ⁇ / square or less, and it was confirmed that the static electricity removal performance was excellent.
- the present invention does not have a layer containing a saponified ethylene / vinyl acetate copolymer, a layer containing a semi-aromatic polyamide composition, and a layer containing a fluorinated polymer.
- the laminated tube of Comparative Example 21 is inferior in anti-degradation fuel resistance and permeation-preventing property against high-concentration alcohol-containing gasoline, and does not have a layer containing the semi-aromatic polyamide composition defined in the present invention.
- the laminated tube of Comparative Example 23 which does not have a layer containing an aliphatic polyamide as defined in the present invention, a polyamide 6 composition or a layer containing a polyamide 6/66/12 composition, has a low temperature impact resistance and a deteriorated fuel resistance. , And interlayer adhesion was inferior.
- the laminated tube of Comparative Example 24 which did not have a layer containing the polyamide 6 composition or the polyamide 6/66/12 composition defined in the present invention was inferior in interlayer adhesion.
- the laminated tubes of Comparative Examples 28 and 29 having a layer containing a semi-aromatic polyamide composition other than those specified in the present invention were inferior in interlayer adhesion.
- the laminated tubes of Comparative Examples 30 to 33 having a layer containing a fluorine-containing polymer other than those specified in the present invention were inferior in interlayer adhesion.
- the laminated tube of Comparative Examples 34 and 35 which does not have a layer containing a fluorine-containing polymer as defined in the present invention and has a layer containing a polyamide 12 composition as the innermost layer, prevents permeation to high-concentration alcohol-containing gasoline. And the elution resistance of monomers and oligomers was poor.
- the laminated tubes of Examples 21 to 42 defined in the present invention have low-temperature impact resistance, deteriorated fuel resistance, chemical liquid permeation prevention properties, particularly permeation prevention properties for high-concentration alcohol-containing gasoline, interlayer adhesion properties and the like. It is clear that various properties such as durability, elution resistance of monomers and oligomers are good.
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Abstract
Description
前記(a)層は、脂肪族ポリアミド(A)を含み、
前記(b)層は、ポリアミド6組成物(B1)、及び/又はポリアミド6/66/12組成物(B2)を含み、
前記(c)層は、エチレン/酢酸ビニル共重合体ケン化物(C)を含み、
前記(d)層は、半芳香族ポリアミド組成物(D1)、又は半芳香族ポリアミド組成物(D2)を含み、
前記脂肪族ポリアミド(A)は、ポリカプロアミド(ポリアミド6)及びポリ(カプロアミド/ヘキサメチレンアジパミド/ドデカンアミド)(ポリアミド6/66/12)を含まず、
前記ポリアミド6組成物(B1)は、ポリカプロアミド(ポリアミド6)50質量%以上98質量%以下、可塑剤(B3)1質量%以上20質量%以下、及びISO 178に準拠して測定した曲げ弾性率が500MPa以下のオレフィン重合体(B4)1質量%以上30質量%以下を含有し、
前記ポリアミド6/66/12組成物(B2)は、ポリヘキサメチレンセバカミド(ポリアミド610)、ポリヘキサメチレンドデカミド(ポリアミド612)、ポリノナメチレンデカミド(ポリアミド910)、ポリノナメチレンドデカミド(ポリアミド912)、ポリデカメチレンデカミド(ポリアミド1010)、ポリデカメチレンドデカミド(ポリアミド1012)、及びポリドデカメチレンドデカミド(ポリアミド1212)からなる群より選ばれる少なくとも1種のポリアミドとポリアミド6/66/12を含むポリアミド混合物50質量%以上98質量%以下、可塑剤(B3)1質量%以上20質量%以下、及びISO 178に準拠して測定した曲げ弾性率が500MPa以下のオレフィン重合体(B4)1質量%以上30質量%以下を含有し、
前記半芳香族ポリアミド組成物(D1)は、半芳香族ポリアミド(d1)を含み、前記半芳香族ポリアミド(d1)は、全ジアミン単位に対して、炭素原子数9以上13以下の脂肪族ジアミン単位を50モル%以上含むジアミン単位と、全ジカルボン酸単位に対して、テレフタル酸単位及び/又ナフタレンジカルボン酸単位を50モル%以上含むジカルボン酸単位を有し、前記半芳香族組成物(D2)は、半芳香族ポリアミド(d2)を含み、前記半芳香族ポリアミド(d2)は、全ジアミン単位に対して、キシリレンジアミン単位及び/又はビス(アミノメチル)ナフタレン単位を50モル%以上含むジアミン単位と、全ジカルボン酸単位に対して、炭素原子数8以上13以下の脂肪族ジカルボン酸単位を50モル%以上含むジカルボン酸単位を有する積層チューブである。
[1]脂肪族ポリアミド(A)が、ポリウンデカンアミド(ポリアミド11)、ポリドデカンアミド(ポリアミド12)、ポリヘキサメチレンアジパミド(ポリアミド66)、ポリヘキサメチレンデカミド(ポリアミド610)、ポリヘキサメチレンドデカミド(ポリアミド612)、ポリデカメチレンデカミド(ポリアミド1010)、ポリデカメチレンドデカミド(ポリアミド1012)、及びポリドデカメチレンドデカミド(ポリアミド1212)からなる群より選ばれる少なくとも1種の単独重合体、及び/又はこれらを形成する原料単量体を数種用いた共重合体である積層チューブ。
[2]ポリアミド6/66/12組成物(B2)中のポリアミド6/66/12において、カプロアミド単位とヘキサメチレンアジパミド単位の合計単位とドデカンアミド単位の質量比は、カプロアミド単位、ヘキサメチレンアジパミド単位、及びドデカンアミド単位の合計100質量%に対して、81:19質量%以上95:5質量%以下である積層チューブ。
[3]エチレン/酢酸ビニル共重合体ケン化物(C)のエチレン含有量が15モル%以上60モル%以下、ケン化度が90モル%以上である積層チューブ。
[4](a)層が最外層に配置され、(c)層が、(a)層と(d)層の間に配置される積層チューブ。
[5](c)層と隣接する少なくとも一方の側に、(b)層が配置される積層チューブ。
[6]積層チューブにおける最内層に、導電性フィラーを含有させた半芳香族ポリアミド組成物(D)を含む導電層が配置される積層チューブ。
[7](e)層を更に有し、前記(e)層は、アミノ基に対して反応性を有する官能基が分子鎖中に導入された含フッ素系重合体(E)を含む積層チューブ。
[8](a)層が最外層に配置され、(c)層、及び(d)層が、(a)層と(e)層の間に配置される積層チューブ。
[9]積層チューブにおける最内層に、導電性フィラーを含有させた含フッ素系重合体組成物を含む導電層が配置される積層チューブ。
[10]共押出成形法により製造される積層チューブ。
[11]燃料チューブとして使用される積層チューブ。
積層チューブの(a)層は、脂肪族ポリアミド(A)を含む。
脂肪族ポリアミド(A)は、主鎖中にアミド結合(-CONH-)を有し、脂肪族ポリアミド構造単位であるラクタム、アミノカルボン酸、又は脂肪族ジアミンと脂肪族ジカルボン酸を原料として、溶融重合、溶液重合や固相重合等の公知の方法で重合、又は共重合することにより得られる。但し、脂肪族ポリアミド(A)は、ポリカプロアミド(ポリアミド6)及びポリ(カプロアミド/ヘキサメチレンアジパミド/ドデカンアミド)(ポリアミド6/66/12)を含まない。
上記アミン類としてはモノアミン、ジアミン、トリアミン、ポリアミンが挙げられる。また、アミン類の他に、上記の末端基濃度条件の範囲を外れない限り、必要に応じて、モノカルボン酸、ジカルボン酸、トリカルボン酸等のカルボン酸類を添加してもよい。これら、アミン類、カルボン酸類は、同時に添加しても、別々に添加してもよい。また、下記例示のアミン類、カルボン酸類は、1種又は2種以上を用いることができる。
可塑剤の含有量は、積層チューブの柔軟性や低温耐衝撃性を十分に確保する観点から、脂肪族ポリアミド(A)100質量部に対して、1質量部以上30質量部以下であることが好ましく、2質量部以上20質量部以下であることがより好ましい。
衝撃改良材の含有量は、積層チューブの機械的強度や低温耐衝撃性を十分に確保する観点から、脂肪族ポリアミド(A)100質量部に対して、1質量部以上35質量部以下であることが好ましく、3質量部以上25質量部以下であることがより好ましい。
積層チューブの(b)層は、ポリアミド6組成物(B1)、及び/又はポリアミド6/66/12組成物(B2)を含む。
ポリアミド6組成物(B1)は、ポリカプロアミド(ポリアミド6)50質量%以上98質量%以下、可塑剤(B3)1質量%以上20質量%以下、及びISO 178に準拠して測定した曲げ弾性率が500MPa以下のオレフィン重合体(B4)1質量%以上30質量%以下を含有する(以下、ポリアミド6組成物(B1)と称する場合がある。)。
ポリアミド6/66/12において、カプロアミド単位とヘキサメチレンアジパミド単位の質量比は、積層チューブの耐熱性を十分に確保し、エチレン/酢酸ビニル共重合体ケン化物(C)との共押出時の成形安定性の観点から、カプロアミド単位及びヘキサメチレンアジパミド単位の合計100質量%に対して、80:20質量%以上95:5質量%以下であることが好ましく、82:18質量%以上93:7質量%以下であることがより好ましい。
ポリヘキサメチレンセバカミド(ポリアミド610)、ポリヘキサメチレンドデカミド(ポリアミド612)、ポリノナメチレンデカミド(ポリアミド910)、ポリノナメチレンドデカミド(ポリアミド912)、ポリデカメチレンデカミド(ポリアミド1010)、ポリデカメチレンドデカミド(ポリアミド1012)、及びポリドデカメチレンドデカミド(ポリアミド1212)は長鎖脂肪族ポリアミドであり(以下、長鎖脂肪族ポリアミドと称する場合がある。)、これらの中でも、積層チューブの層間接着性、及びその耐久性を十分に得る観点から、ポリヘキサメチレンセバカミド(ポリアミド610)、ポリヘキサメチレンドデカミド(ポリアミド612)であることが好ましい。
芳香族ビニル化合物系重合体ブロックは、芳香族ビニル化合物に由来する単位から主としてなる重合体ブロックである。その場合の芳香族ビニル化合物としては、スチレン、o-メチルスチレン、m-メチルスチレン、p-メチルスチレン、1,5-ジメチルスチレン、2,4-ジメチルスチレン、ビニルナフタレン、ビニルアントラセン、4-プロピルスチレン、4-シクロヘキシルスチレン、4-ドデシルスチレン、2-エチル-4-ベンジルスチレン、4-(フェニルブチル)スチレン等が挙げられ、これらは1種又は2種以上を用いることができる。また、芳香族ビニル化合物系重合体ブロックは、場合により少量の他の不飽和単量体からなる単位を有していてもよい。
共役ジエン化合物系重合体ブロックは、1,3-ブタジエン、クロロプレン、イソプレン、2,3-ジメチル-1,3-ブタジエン、1,3-ペンタジエン、4-メチル-1,3-ペンタジエン、1,3-ヘキサジエン等の共役ジエン系化合物の1種又は2種以上から形成された重合体ブロックであり、水素添加した芳香族ビニル化合物/共役ジエン化合物系ブロック共重合体では、その共役ジエン化合物系重合体ブロックにおける不飽和結合部分の一部又は全部が水素添加により飽和結合になっている。
積層チューブの(c)層は、エチレン/酢酸ビニル共重合体ケン化物(C)を含む。
エチレン/酢酸ビニル共重合体ケン化物(C)は、エチレンと酢酸ビニルからなる共重合体を、アルカリ触媒等を用いて公知の方法により、ケン化して得られる(以下、EVOH(C)と称する場合がある。)。
更に、EVOH(C)のエチレン含有量は、溶融成形性、柔軟性、耐衝撃性、及び薬液透過防止性を十分に確保する観点から、15モル%以上60モル%以下であることが好ましく、20モル%以上55モル%以下であることがより好ましく、25モル%以上45モル%以下であることが更に好ましい。ここで、EVOH(C)がエチレン含有量の異なる2種類以上のEVOHの混合物からなる場合には、それぞれのエチレン含有量と混合質量比から算出される値をエチレン含有量とする。
積層チューブの(d)層は、半芳香族ポリアミド組成物(D1)、又は半芳香族ポリアミド組成物(D2)を含む。
半芳香族ポリアミド組成物(D1)は、半芳香族ポリアミド(d1)を含み(以下、半芳香族ポリアミド組成物(D1)と称する場合がある。)、半芳香族ポリアミド(d1)は、全ジアミン単位に対して、炭素原子数9以上13以下の脂肪族ジアミン単位を50モル%以上含むジアミン単位と、全ジカルボン酸単位に対して、テレフタル酸単位及び/又ナフタレンジカルボン酸単位を50モル%以上含むジカルボン酸単位を含有する(以下、半芳香族ポリアミド(d1)と称する場合がある。)。
前記炭素原子数8以上13以下の脂肪族ジカルボン酸単位の中でも、共押出成形性と薬液透過防止性のバランスの観点から、アゼライン酸、セバシン酸から誘導される単位が好ましく、低温耐衝撃性を十分に確保する観点から、ドデカン二酸から誘導される単位が好ましい。
具体的には、次亜リン酸カルシウム、次亜リン酸マグネシウム、亜リン酸ナトリウム、亜リン酸水素ナトリウム、亜リン酸カリウム、亜リン酸水素カリウム、亜リン酸リチウム、亜リン酸水素リチウム、亜リン酸マグネシウム、亜リン酸水素マグネシウム、亜リン酸カルシウム、亜リン酸水素カルシウム、リン酸ナトリウム、リン酸水素二ナトリウム、リン酸二水素ナトリウム、リン酸カリウム、リン酸水素二カリウム、リン酸二水素カリウム、リン酸マグネシウム、リン酸水素二マグネシウム、リン酸二水素マグネシウム、リン酸カルシウム、リン酸水素二カルシウム、リン酸二水素カルシウム、リン酸リチウム、リン酸水素二リチウム、リン酸二水素リチウム、ピロリン酸ナトリウム、ピロリン酸カリウム、ピロリン酸マグネシウム、ピロリン酸カルシウム、ピロリン酸リチウム、メタリン酸ナトリウム、メタリン酸カリウム、メタリン酸マグネシウム、メタリン酸カルシウム、メタリン酸リチウム等が挙げられる。これらは1種又は2種以上を用いることができる。これらの中でも、次亜リン酸カルシウム、次亜リン酸マグネシウム、亜リン酸カルシウム、亜リン酸水素カルシウム、リン酸二水素カルシウムが好ましく、次亜リン酸カルシウムがより好ましい。なお、これらのリン化合物は水和物であってもよい。
これらのリン化合物の添加方法は、半芳香族ポリアミド(d2)の原料であるナイロン塩水溶液、ジアミンもしくはジカルボン酸に添加する方法、溶融状態にあるジカルボン酸に添加する方法、溶融重合中に添加する方法等が挙げられるが、半芳香族ポリアミド(d2)中に均一に分散させることが可能であれば、いかなる方法でもよく、これらに限定されるものではない。
これらのアルカリ金属化合物の添加方法は、半芳香族ポリアミド(d2)の原料であるナイロン塩水溶液、ジアミンもしくはジカルボン酸に添加する方法、溶融状態にあるジカルボン酸に添加する方法、溶融重合中に添加する方法等が挙げられるが、半芳香族ポリアミド(d2)中に均一に分散させることが可能であればいかなる方法でもよく、これらに限定されるものではない。
末端封止剤の使用量は、用いる末端封止剤の反応性、沸点、反応装置、反応条件等を考慮して、適宜選択することができる。重合度の調整の観点から、原料成分であるジカルボン酸とジアミンの総モル数に対して0.1モル%以上15モル%以下であることが好ましい。
積層チューブの(e)層は、アミノ基に対して反応性を有する官能基が分子鎖中に導入された含フッ素系重合体(E)を含む。
含フッ素系重合体(E)は、アミノ基に対して反応性を有する官能基が分子鎖中に導入された含フッ素系重合体である(以下、含フッ素系重合体(E)と称する場合がある。)。
含フッ素系重合体(E)は、少なくとも1種の含フッ素単量体から誘導される繰り返し単位を有する重合体(単独重合体又は共重合体)である。熱溶融加工可能な含フッ素系重合体であれば特に限定されるものではない。
ここで含フッ素単量体としては、テトラフルオロエチレン(TFE)、トリフルオロエチレン、フッ化ビニリデン(VDF)、フッ化ビニル(VF)、クロロトリフルオロエチレン(CTFE)、トリクロロフルオロエチレン、ヘキサフルオロプロピレン(HFP)、CF2=CFORf1(ここで、Rf1は炭素原子数1以上10以下のエーテル性酸素原子を含んでもよいパーフルオロアルキル基を表す。)、CF2=CF-OCH2-Rf2(ここで、Rf2は、炭素原子数1以上10以下のエーテル性酸素原子を含んでもよいパーフルオロアルキレン基を表す。)、CF2=CF(CF2)pOCF=CF2(ここで、pは1又は2である。)、CH2=CX1(CF2)nX2(ここで、X1及びX2は互いに独立に水素原子又はフッ素原子を表し、nは2以上10以下の整数である。)等が挙げられる。これらは1種又は2種以上を用いることができる。
これらの中でも、含フッ素系重合体(E)の薬液透過防止性と耐環境応力亀裂性のバランスの観点から、CH2=CH(CF2)nF又はCH2=CF(CF2)nHで表される化合物が好ましく、式中のnは2以上4以下であることがより好ましい。
フッ化ビニリデン単独重合体(ポリフッ化ビニリデン(PVDF))(E1-1)、
VDF単位とTFE単位からなる共重合体であって、後記の官能基含有単量体を除く単量体全体に対して、VDF単位の含有量が30モル%以上99モル%以下、及びTFE単位の含有量が1モル%以上70モル%以下である共重合体(E1-2)、
VDF単位とTFE単位、及びトリクロロフルオロエチレン単位からなる共重合体であって、後記の官能基含有単量体を除く単量体全体に対して、VDF単位の含有量が10モル%以上90モル%以下、TFE単位の含有量が0モル%以上90モル%以下、及びトリクロロフルオロエチレン単位の含有量が0モル%以上30モル%以下である共重合体(E1-3)、
VDF単位とTFE単位、及びHFP単位からなる共重合体であって、後記の官能基含有単量体を除く単量体全体に対して、VDF単位の含有量が10モル%以上90モル%以下、TFE単位の含有量が0モル%以上90モル%以下、及びHFP単位の含有量が0モル%以上30モル%以下である共重合体(E1-4)等が挙げられる。
TFE単位とE単位、及び上記一般式CH2=CX1(CF2)nX2(ここで、X1及びX2は互いに独立に水素原子又はフッ素原子を表し、nは2以上10以下の整数である。)で表されるフルオロオレフィンに由来するフルオロオレフィン単位からなる共重合体であって、後記の官能基含有単量体を除く単量体全体に対して、TFE単位の含有量が30モル%以上70モル%以下、E単位の含有量が20モル%以上55モル%以下、及び上記一般式CH2=CX3(CF2)nX4(ここで、X3及びX4は互いに独立に水素原子又はフッ素原子を表し、nは2以上10以下の整数である。)で表されるフルオロオレフィンに由来するフルオロオレフィン単位の含有量が0モル%以上10モル%以下である共重合体(E2-1)、
TFE単位とE単位とHFP単位、及びこれらと共重合可能な単量体に由来する単位からなる共重合体であって、後記の官能基含有単量体を除く単量体全体に対して、TFE単位の含有量が30モル%以上70モル%以下、E単位の含有量が20モル%以上55モル%以下、HFP単位の含有量が1モル%以上30モル%以下、及びこれらと共重合可能な単量体に由来する単位の含有量が0モル%以上10モル%以下である共重合体(E2-2)、
TFE単位とE単位、及び上記一般式CF2=CFORf1(ここで、Rf1は炭素原子数1以上10以下のエーテル性酸素原子を含んでもよいパーフルオロアルキル基を表す。)で表されるPAVEに由来するPAVE単位からなる共重合体であって、後記の官能基含有単量体を除く単量体全体に対して、TFE単位の含有量が30モル%以上70モル%以下、E単位の含有量が20モル%以上55モル%以下、及び上記一般式CF2=CFORf1(ここで、Rf1は炭素原子数1以上10以下のエーテル性酸素原子を含んでもよいパーフルオロアルキル基を表す。)で表されるPAVEに由来するPAVE単位の含有量が0モル%以上10モル%以下である共重合体(E2-3)等が挙げられる。
TFE単位及びHFP単位からなる共重合体であって、後記の官能基含有単量体を除く単量体全体に対して、TFE単位の含有量が70モル%以上95モル%以下であり、好ましくは85モル%以上93モル%以下であり、HFP単位の含有量が5モル%以上30モル%以下であり、好ましくは7モル%以上15モル%以下である共重合体(E3-1)、
TFE単位及び上記一般式CF2=CFORf1(ここで、Rf1は炭素原子数1以上10以下のエーテル性酸素原子を含んでもよいパーフルオロアルキル基を表す。)で表されるPAVEに由来する1種又は2種以上のPAVE単位からなる共重合体であって、後記の官能基含有単量体を除く単量体全体に対して、TFE単位の含有量が70モル%以上95モル%以下、及び上記一般式CF2=CFORf1(ここで、Rf1は炭素原子数1以上10以下のエーテル性酸素原子を含んでもよいパーフルオロアルキル基を表す。)で表されるPAVEに由来する1種又は2種以上のPAVE単位の含有量が5モル%以上30モル%以下である共重合体(E3-2)、
TFE単位とHFP単位、及び上記一般式CF2=CFORf1(ここで、Rf1は炭素原子数1以上10以下のエーテル性酸素原子を含んでもよいパーフルオロアルキル基を表す。)で表されるPAVEに由来する1種又は2種以上のPAVE単位からなる共重合体であって、後記の官能基含有単量体を除く単量体全体に対して、TFE単位の含有量が70モル%以上95モル%以下、HFP単位と上記一般式CF2=CFORf1(ここで、Rf1は炭素原子数1以上10以下のエーテル性酸素原子を含んでもよいパーフルオロアルキル基を表す。)で表されるPAVEに由来する1種又は2種以上のPAVE単位の合計含有量が5モル%以上30モル%以下である共重合体(E3-3)等が挙げられる。
上記CTFE共重合体(E4)における含フッ素単量体としては、CTFE以外のものであれば特に限定されないが、フッ化ビニリデン(VDF)、ヘキサフルオロプロピレン(HFP)、上記一般式CF2=CFORf1(ここで、Rf1は炭素原子数1以上10以下のエーテル性酸素原子を含んでもよいパーフルオロアルキル基を表す。)で表されるPAVE、上記一般式CH2=CX1(CF2)nX2(ここで、X1及びX2は互いに独立に水素原子又はフッ素原子を表し、nは2以上10以下の整数である。)で表されるフルオロオレフィン等が挙げられる。これらは1種又は2種以上を用いることができる。
また、重合は、一槽ないし多槽式の攪拌型重合装置、管型重合装置を使用して、回分式又は連続式操作として実施することができる。
含フッ素系重合体(E)の融点は、目的、用途、使用方法により適宜選択されるが、前記脂肪族ポリアミド(A)、ポリアミド6組成物(B1)、ポリアミド6/66/12組成物(B2)、EVOH(C)、半芳香族ポリアミド組成物(D1)や半芳香族ポリアミド組成物(D2)等と共押出する場合、当該樹脂の成形温度に近いことが好ましい。そのため、前記含フッ素単量体、その他の単量体と後記の官能基含有単量体の割合を適宜調節し、含フッ素系重合体(E)の融点を最適化することが好ましい。特に、EVOH(C)との共押出時の熱溶融安定性、連続成形性、含フッ素系重合体(E)の耐熱性、耐薬品性、及び薬液透過防止性を十分に確保する観点から、該含フッ素系重合体(E)の融点は、150℃以上280℃以下であることが好ましい。
ここで、融点とは、示差走査熱量測定装置を用いて、試料を予想される融点以上の温度に加熱し、次に、この試料を1分間あたり10℃の速度で降温し、30℃まで冷却、そのまま約1分間放置したのち1分間あたり10℃の速度で昇温することにより測定される融解曲線のピーク値の温度を融点と定義するものとする。
上記一般式におけるYであるカルボキシル基由来基としては、例えば、一般式-C(=O)Q1(式中、Q1は、-OR8、-NH2、F、Cl、Br又はIを表し、R8は、炭素原子数1以上20以下のアルキル基又は炭素原子数6以上22以下のアリール基を表す。)で表される基等が挙げられる。
上記一般式におけるYであるスルホン酸由来基としては、例えば、一般式-SO2Q2(式中Q2は、-OR9、-NH2、F、Cl、Br又はIを表し、R9は、炭素原子数1以上20以下のアルキル基又は炭素原子数6以上22以下のアリール基を表す。)で表される基等が挙げられる。
前記Yは、-COOH、-SO3H、-SO3Na、-SO2F又は-CNが好ましい。
また、上記含有量を満たす限りにおいて、官能基が導入された含フッ素系重合体と、官能基が導入されていない含フッ素系重合体の混合物であって構わない。
更に、アミノ基に対して反応性を有する官能基が分子鎖中に含有されることにより、積層チューブにおいて、層間接着性が不充分又は不可能であった種々の材料に対し、表面処理等特別な処理や接着性樹脂の被覆等を行なわず、直接、他の基材との優れた層間接着性を付与することができる。
積層チューブの第一態様は、脂肪族ポリアミド(A)を含む(a)層、ポリアミド6組成物(B1)、及び/又はポリアミド6/66/12組成物(B2)を含む(b)層、EVOH(C)を含む(c)層、及び半芳香族ポリアミド組成物(D1)、又は半芳香族ポリアミド組成物(D2)を含む(d)層を有する、少なくとも4層から構成される。
導電性フィラーは、樹脂に導電性能を付与するために添加されるすべての充填材が包含され、粒状、フレーク状、及び繊維状フィラー等が挙げられる。
これら、導電性フィラーはチタネート系、アルミ系、シラン系等の表面処理剤で表面処理を施されていてもよい。また溶融混練作業性を向上させるために造粒されたものを用いることも可能である。
また、かかる導電性フィラーは、十分な帯電防止性能を得る観点から、溶融押出物の表面固有抵抗値が108Ω/square以下であることが好ましく、106Ω/square以下であることがより好ましい。但し、上記導電性フィラーの添加は強度、流動性の悪化を招きやすい。そのため、目標とする導電レベルが得られれば、上記導電性フィラーの含有量はできるだけ少ない方が望ましい。
また、かかる導電性フィラーは、十分な帯電防止性能を得る観点から、溶融押出物の表面固有抵抗値が108Ω/square以下であることが好ましく、106Ω/square以下であることがより好ましい。但し、上記導電性フィラーの添加は強度、流動性の悪化を招きやすい。そのため、目標とする導電レベルが得られれば、上記導電性フィラーの含有量はできるだけ少ない方が望ましい。
積層チューブが、前記アミノ基に対して反応性を有する官能基を含有する含フッ素系重合体(E)を含む(e)層を有する場合、(e)層に対して、官能基を含有しないフッ素系重合体を含む層が内側に配置されることにより、低温耐衝撃性、薬液透過防止性、及び耐環境応力亀裂性を両立することが可能であり、また、経済的にも有利である。なお、アミノ基に対して反応性を有する官能基が分子鎖中に導入された含フッ素系重合体(E)は(e)層以外には含まれない。
また、第二態様の積層チューブにおいては、EVOH(C)の溶融安定性の観点から、上記例示の熱可塑性樹脂のうち、融点が290℃以下のポリエステル系樹脂、ポリアミド系樹脂、ポリチオエーテル系樹脂、ポリオレフィン系樹脂、及び官能基を含有しないフッ素系重合体を使用することが好ましい。
[相対粘度]
JIS K-6920に準じて、96%の硫酸中、ポリマー濃度1%、温度25℃の条件下で測定した。
活栓付三角フラスコに所定量のポリアミド試料を入れ、あらかじめ調整しておいた溶媒フェノール/メタノール(体積比9/1)の40mLを加えた後、マグネットスターラで攪拌溶解し、指示薬にチモールブルーを用いて0.05Nの塩酸で滴定を行い、末端アミノ基濃度を求めた。
三つ口ナシ型フラスコに所定量のポリアミド試料を入れ、ベンジルアルコール40mLを加えた後、窒素気流下、180℃に設定したオイルバスに浸漬する。上部に取り付けた攪拌モータにより攪拌溶解し、指示薬にフェノールフタレインを用いて0.05Nの水酸化ナトリウム溶液で滴定を行い、末端カルボキシル基濃度を求めた。
[含フッ素系重合体の組成]
溶融NMR分析、フッ素含有量分析、赤外吸収スペクトルにより測定した。
含フッ素系重合体中の末端カーボネート基数は、赤外吸収スペクトル分析により、カーボネート基(-OC(=O)O-)のカルボニル基が帰属するピークが1817cm-1の吸収波長に現われ、吸収ピークの吸光度を測定し、次式によって含フッ素系重合体中の主鎖炭素原子数106個に対するカーボネート基の個数を算出した。
[含フッ素系重合体中の主鎖炭素原子数106個に対するカーボネート基の個数]=500AW/εdf
A:カーボネート基(-OC(=O)O-)のピークの吸光度
ε:カーボネート基(-OC(=O)O-)のモル吸光度係数[cm-1・mol-1]。モデル化合物よりε=170とした。
W:モノマー組成から計算される組成平均分子量
d:フィルムの密度[g/cm3]
f:フィルムの厚み[mm]
[低温耐衝撃性]
VW TL 52435 6.5に記載の方法で、-40℃にて衝撃試験を実施した。
SAE J-2260 7.8に記載の方法で、耐劣化燃料テストを実施した。テスト後のチューブをSAE J-2260 7.5に記載の方法で、-40℃にて衝撃試験を実施し、試験本数10本に対して、破断本数が0本の場合、耐劣化燃料性に優れていると判断した。
200mmにカットしたチューブの片端を密栓し、内部にFuelC(イソオクタン/トルエン=50/50体積比)とエタノールを90/10体積比に混合した含アルコールガソリン(CE10)を入れ、残りの端部も密栓した。その後、全体の質量を測定し、次いで試験チューブを60℃のオーブンに入れ、一日毎に質量変化を測定した。一日当たりの質量変化を、チューブ内表面積で除して含アルコールガソリン透過量(CE10)(g/m2・day)を算出した。
200mmにカットしたチューブの片端を密栓し、内部にFuelC(イソオクタン/トルエン=50/50体積比)とエタノールを15/85体積比に混合した含アルコールガソリン(CE85)を入れ、残りの端部も密栓した。その後、全体の質量を測定し、次いで試験チューブを60℃のオーブンに入れ、一日毎に質量変化を測定した。一日当たりの質量変化を、チューブ内表面積で除して含アルコールガソリン透過量(CE85)(g/m2・day)を算出した。
200mmにカットしたチューブを更に縦方向に半分にカットし、テストピースを作成した。万能材料試験機(オリエンテック社製、テンシロンUTM III-200)を用い、50mm/minの引張速度にて180°剥離試験を実施した。S-Sカーブの極大点から剥離強度を読み取り、層間接着性を評価した。
200mmにカットしたチューブを160℃のオーブンに入れ、12分処理した。取り出したチューブの層間接着性を前記の方法に従い評価した。熱処理後の剥離強度が20N/cm以上の場合、層間接着性の耐久性に優れていると判断した。
0.5mにカットしたチューブの片端を密栓し、内部にFuelC(イソオクタン/トルエン=50/50体積比)とエタノールを90/10体積比に混合した含アルコールガソリン(CE10)を入れ、残りの端部も密栓した。その後、試験チューブを60℃のオーブンに入れ、48時間処理した。処理終了後、取り出したチューブ内の含アルコールガソリンを0℃にて24時間冷却した後、孔径0.45μmのフィルター(材質:ポリエーテルスルフォン)にて濾過し、捕集物の質量を測定した。捕集物の質量を処理日数及びチューブの内表面積で除してモノマー、オリゴマー溶出量(g/m2・day)を算出した。尚、処理終了後、チューブ内から抜き出した含アルコールガソリンの色調についても目視にて観察した。
ポリアミド12組成物(A-1)の製造
ポリアミド12(a-1)(宇部興産(株)製、UBESTA 3030UX1、相対粘度2.21)に、衝撃改良材として無水マレイン酸変性エチレン/プロピレン共重合体(JSR(株)製、JSR T7761P;ISO 178に準拠して測定した曲げ弾性率:5MPa)、酸化防止剤としてトリエチレングリコール-ビス[3-(3-t-ブチル-5-メチル-4-ヒドロキシフェニル)プロピオネート](BASFジャパン社製、IRGANOX245)、及びリン系加工安定剤としてトリス(2,4-ジ-t-ブチルフェニル)ホスファイト(BASFジャパン社製、IRGAFOS168)をあらかじめ混合し、二軸溶融混練機((株)日本製鋼所製、型式:TEX44)に供給する一方、該二軸溶融混練機のシリンダの途中から、可塑剤としてベンゼンスルホン酸ブチルアミドを定量ポンプにより注入し、シリンダ温度180℃から260℃で溶融混練し、溶融樹脂をストランド状に押出した後、これを水槽に導入し、冷却、カット、真空乾燥して、ポリアミド12 85質量%、衝撃改良材10質量%、可塑剤5質量%の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなるポリアミド12組成物のペレットを得た(以下、このポリアミド12組成物を(A-1)という。)。
ポリアミド12組成物(A-1)の製造において、可塑剤を使用せず、衝撃改良材の添加量を変更した以外は、ポリアミド12組成物(A-1)の製造と同様の方法にて、ポリアミド12 85質量%、衝撃改良材15質量%の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなるポリアミド12組成物のペレットを得た(以下、このポリアミド12組成物を(A-2)という。)。
ポリアミド12組成物(A-1)の製造において、ポリアミド12(a-1)をポリアミド12(a-2)(宇部興産(株)製、UBESTA 3020U、相対粘度1.86)に変え、導電性フィラーとしてカーボンブラック(キャボット社製、バルカンXD-72)を用い、可塑剤を使用せず、シリンダ温度を260℃から270℃に変更した以外は、ポリアミド12組成物(A-1)の製造と同様の方法にて、ポリアミド12 60質量%、衝撃改良材20質量%、導電性フィラー20質量%の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなる導電性ポリアミド12組成物のペレットを得た(以下、この導電性ポリアミド12組成物を(A-3)という。)。
内容積70リットルの攪拌機付き耐圧力反応容器に、1,6-ヘキサンジアミンとセバシン酸の等モル塩の50質量%水溶液17.6kg、1,6-ヘキサンジアミン40.0gを仕込み、重合槽内を窒素置換した後、220℃まで加熱し、この温度で反応系内が均一な状態になるように攪拌した。次いで、重合槽内温度を270℃まで昇温させ、槽内圧力を1.7MPaに調圧しながら、2時間攪拌下に重合した。その後、約2時間かけて常圧に放圧し、次いで、53kPaまで減圧し、減圧下において4時間重合を行なった。次いで、窒素をオートクレーブ内に導入し、常圧に復圧後、反応容器の下部ノズルからストランドとして抜き出し、カッティングしてペレットを得た。このペレットを減圧乾燥し、相対粘度3.05、末端アミノ基濃度50μeq/g、末端カルボキシル基濃度14μeq/gのポリアミド610を得た(以下、このポリアミド610を(a-3)又は(b-3)という。)。
ポリアミド12組成物(A-1)の製造において、ポリアミド12(a-1)をポリアミド610(a-3)に変え、シリンダ温度を260℃から270℃に変更した以外は、ポリアミド12組成物(A-1)の製造と同様の方法にて、ポリアミド610 80質量%、衝撃改良材10質量%、可塑剤10質量%の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなるポリアミド610組成物のペレットを得た(以下、このポリアミド610組成物を(A-4)という。)。
ポリアミド610(a-3)の製造において、1,6-ヘキサンジアミンとセバシン酸の等モル塩の50質量%水溶液17.6kgを1,6-ヘキサンジアミンとドデカン二酸の等モル塩の50質量%水溶液19.2kg、1,6-ヘキサンジアミンの添加量を40.0gから43.5gに変更した以外は、ポリアミド610(a-3)の製造と同様の方法にて、相対粘度2.78、末端アミノ基濃度51μeq/g、末端カルボキシル基濃度14μeq/gのポリアミド612を得た(以下、このポリアミド612を(a-4)又は(b-4)という。)。
ポリアミド12組成物(A-1)の製造において、ポリアミド12(a-1)をポリアミド612(a-4)に変え、シリンダ温度を260℃から270℃に変更した以外は、ポリアミド12組成物(A-1)の製造と同様の方法にて、ポリアミド612 80質量%、衝撃改良材10質量%、可塑剤10質量%の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなるポリアミド612組成物のペレットを得た(以下、このポリアミド612組成物を(A-5)という。)。
ポリアミド12組成物(A-1)の製造において、ポリアミド12(a-1)をポリアミド6(b-1)(宇部興産(株)製、UBE NYLON 1030B、相対粘度3.89)に変え、シリンダ温度を260℃から270℃に変更した以外は、ポリアミド12組成物(A-1)の製造と同様の方法にて、ポリアミド6 80質量%、衝撃改良材10質量%、可塑剤10質量%の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなるポリアミド6組成物のペレットを得た(以下、このポリアミド6組成物を(B1-1)という。)。
内容積70リットルの攪拌機付き耐圧力反応容器に、カプロラクタム16.2kg、1,6-ヘキサンジアミンとセバシン酸の等モル塩の50質量%水溶液5.0kg、及び12-アミノドデカン酸2.5kgを入れ、100℃に加熱し、この温度で反応系内が均一な状態になるように攪拌した。引き続き、更に温度を260℃まで昇温させ、2.5MPaの圧力下で1時間攪拌した。その後、放圧して水分を反応容器から揮散させながら常圧下、260℃で2時間重合反応を行い、更に260℃、53kPaの減圧下で7時間重合反応させた。反応終了後、反応容器の下部ノズルからストランド状に取り出した反応物を水槽に導入して冷却し、カッティングして、ペレットを得た。このペレットを熱水中に浸漬し、未反応モノマーを抽出して除去した後、減圧乾燥し、相対粘度4.01のポリアミド6/66/12(カプロアミド単位/ヘキサメチレンアジパミド単位/ドデカンアミド単位=78/11/11質量%)を得た(以下、このポリアミド6/66/12を(b-2)という。)。
ポリアミド12組成物(A-1)の製造において、ポリアミド12(a-1)をポリアミド6/66/12(b-2)とポリアミド610(b-3)に変更した以外は、ポリアミド12組成物(A-1)の製造と同様の方法にて、ポリアミド6/66/12 50質量%、ポリアミド610 30質量%、衝撃改良材15質量%、可塑剤5質量%の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなるポリアミド6/66/12組成物のペレットを得た(以下、このポリアミド6/66/12組成物を(B2-1)という。)。
ポリアミド6/66/12組成物(B2-1)の製造において、ポリアミド610(b-3)をポリアミド612(b-4)に変更した以外は、ポリアミド6/66/12組成物(B2-1)の製造と同様の方法にて、ポリアミド6/66/12 50質量%、ポリアミド612 30質量%、衝撃改良材15質量%、可塑剤5質量%の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなるポリアミド6/66/12組成物のペレットを得た(以下、このポリアミド6/66/12組成物を(B2-2)という。)。
ポリアミド6/66/12組成物(B2-1)の製造において、ポリアミド610(b-3)を使用しない以外は、ポリアミド6/66/12組成物(B2-1)の製造と同様の方法にて、ポリアミド6/66/12 80質量%、衝撃改良材15質量%、可塑剤5質量%の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなるポリアミド6/66/12組成物のペレットを得た(以下、このポリアミド6/66/12組成物を(B2-3)という。)。
ポリアミド6/66/12組成物(B2-1)の製造において、ポリアミド610(b-3)、衝撃改良材、及び可塑剤を使用しない以外は、ポリアミド6/66/12組成物(B2-1)の製造と同様の方法にて、ポリアミド6/66/12 100質量%に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなるポリアミド6/66/12組成物のペレットを得た(以下、このポリアミド6/66/12組成物を(B2-4)という。)。
ポリアミド6/66/12(b-2)の製造において、カプロラクタム16.2kg、1,6-ヘキサンジアミンとセバシン酸の等モル塩の50質量%水溶液5.0kg、及び12-アミノドデカン酸2.5kgをカプロラクタム16.2kg、12-アミノドデカン酸4.4kgに変更し、水2kgを追加した以外は、ポリアミド6/66/12(b-2)の製造と同様の方法にて、相対粘度3.86のポリアミド6/12(カプロアミド単位/ドデカンアミド単位=80/20質量%)を得た(以下、このポリアミド6/12を(b-5)という。)。
ポリアミド6/66/12組成物(B2-1)の製造において、ポリアミド6/66/12(b-2)をポリアミド6/12(b-5)に変更し、ポリアミド610(b-3)を使用しない以外は、ポリアミド6/66/12組成物(B2-1)の製造と同様の方法にて、ポリアミド6/12 80質量%、衝撃改良材15質量%、可塑剤5質量%の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなるポリアミド6/12組成物のペレットを得た(以下、このポリアミド6/12組成物を(B2-5)という。)。
1,9-ノナンジアミン2.374kg(15.0モル)及び2-メチル-1,8-オクタンジアミン2.374kg(15.0モル)、テレフタル酸4.984kg(30.0モル)、安息香酸65.9g(0.54モル)、次亜リン酸ナトリウム一水和物10.2g(原料に対して0.1質量%)、及び蒸留水6.0Lをオートクレーブに入れ、窒素置換した。100℃で30分間攪拌し、2時間かけて内部温度を210℃に昇温した。この時、オートクレーブは2.2MPaまで昇圧した。そのまま1時間反応を続けた後230℃に昇温し、その後2時間、230℃に温度を保ち、水蒸気を徐々に抜いて圧力を2.2MPaに保ちながら反応させた。次に、30分かけて圧力を1.0MPaまで下げ、更に1時間反応させて、プレポリマーを得た。これを、100℃、減圧下で12時間乾燥し、2mm以下の大きさまで粉砕し、230℃、0.013kPa下にて、8時間固相重合し、融点265℃、相対粘度2.38の半芳香族ポリアミド(ポリアミド9T/M8T=50/50モル%)を得た(以下、この半芳香族ポリアミドを(d1-1)という。)。
半芳香族ポリアミド(d1-1)に、衝撃改良材として無水マレイン酸変性エチレン/プロピレン共重合体(JSR(株)製、JSR T7761P)、酸化防止剤としてトリエチレングリコール-ビス[3-(3-t-ブチル-5-メチル-4-ヒドロキシフェニル)プロピオネート](BASFジャパン社製、IRGANOX245)、及びリン系加工安定剤としてトリス(2,4-ジ-t-ブチルフェニル)ホスファイト(BASFジャパン社製、IRGAFOS168)をあらかじめ混合し、二軸溶融混練機((株)日本製鋼所製、型式:TEX44)に供給し、シリンダ温度240℃から300℃で溶融混練し、溶融樹脂をストランド状に押出した後、これを水槽に導入し、冷却、カット、真空乾燥して、半芳香族ポリアミド90質量%、衝撃改良材10質量%の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなる半芳香族ポリアミド組成物のペレットを得た(以下、この半芳香族ポリアミド組成物を(D1-1)という。)。
半芳香族ポリアミド(d1-1)の製造において、1,9-ノナンジアミン2.374kg(15.0モル)及び2-メチル-1,8-オクタンジアミン2.374kg(15.0モル)を1,9-ノナンジアミン4.036kg(25.5モル)、2-メチル-1,8-オクタンジアミン0.712kg(4.5モル)に変え、固相重合温度を230から250℃に変更した以外は、半芳香族ポリアミド(d1-1)の製造と同様の方法にて、融点305℃、相対粘度2.34の半芳香族ポリアミド(ポリアミド9T/M8T=85/15モル%)を得た(以下、この半芳香族ポリアミドを(d1-2)という。)。
半芳香族ポリアミド組成物(D1-1)の製造において、半芳香族ポリアミド(d1-1)を(d1-2)に変え、シリンダ温度を300℃から330℃に変更した以外は、半芳香族ポリアミド組成物(D1-1)の製造と同様の方法にて、半芳香族ポリアミド90質量%、衝撃改良材10質量%の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなる半芳香族ポリアミド組成物のペレットを得た(以下、この半芳香族ポリアミド組成物を(D1-2)という。)。
半芳香族ポリアミド(d1-1)の製造において、テレフタル酸4.984kg(30.0モル)を2,6-ナフタレンジカルボン酸6.486kg(30.0モル)に変更した以外は、半芳香族ポリアミド(d1-1)の製造と同様の方法にて、融点275℃、相対粘度2.37の半芳香族ポリアミド(ポリアミド9N/M8N=50/50モル%)を得た(以下、この半芳香族ポリアミドを(d1-3)という。)。
半芳香族ポリアミド組成物(D1-1)の製造において、半芳香族ポリアミド(d1-1)を(d1-3)に変え、シリンダ温度を300℃から310℃に変更した以外は、半芳香族ポリアミド組成物(D1-1)の製造と同様の方法にて、半芳香族ポリアミド90質量%、衝撃改良材10質量%の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなる半芳香族ポリアミド組成物のペレットを得た(以下、この半芳香族ポリアミド組成物を(D1-3)という。)。
半芳香族ポリアミド(d1-1)の製造において、1,9-ノナンジアミン2.374kg(15.0モル)及び2-メチル-1,8-オクタンジアミン2.374kg(15.0モル)を、1,10-デカンジアミン5.169kg(30.0モル)に変え、固相重合温度を230℃から260℃に変更した以外は、半芳香族ポリアミド(d1-1)の製造と同様の方法にて、融点315℃、相対粘度2.33の半芳香族ポリアミド(ポリアミド10T=100モル%)を得た(以下、この半芳香族ポリアミドを(d1-4)という。)。
半芳香族ポリアミド組成物(D1-1)の製造において、半芳香族ポリアミド(d1-1)を(d1-4)に変え、シリンダ温度を300℃から340℃に変更した以外は、半芳香族ポリアミド組成物(D1-1)の製造と同様の方法にて、半芳香族ポリアミド90質量%、衝撃改良材10質量%の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなる半芳香族ポリアミド組成物のペレットを得た(以下、この半芳香族ポリアミド組成物を(D1-4)という。)。
半芳香族ポリアミド(d1-4)の製造において、1,10-デカンジアミン5.169kg(30.0モル)、テレフタル酸4.984kg(30.0モル)を、1,10-デカンジアミン3.101kg(18.0モル)、テレフタル酸2.990kg(18.0モル)、及び11-アミノウンデカン酸2.416kg(12.0モル)に変え、固相重合温度を260℃から200℃に変更した以外は、半芳香族ポリアミド(d1-4)の製造と同様の方法にて、融点255℃、相対粘度2.34の半芳香族ポリアミド共重合体(ポリアミド10T/11=60/40モル%)を得た(以下、この半芳香族ポリアミド共重合体を(d1-5)という。)。
半芳香族ポリアミド組成物(D1-1)の製造において、半芳香族ポリアミド(d1-1)を(d1-5)に変え、シリンダ温度を300℃から290℃に変更した以外は、半芳香族ポリアミド組成物(D1-1)の製造と同様の方法にて、半芳香族ポリアミド90質量%、衝撃改良材10質量%の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなる半芳香族ポリアミド組成物のペレットを得た(以下、この半芳香族ポリアミド組成物を(D1-5)という。)。
半芳香族ポリアミド(d1-4)の製造において、テレフタル酸4.984kg(30.0モル)を、テレフタル酸3.324kg(20.0モル)、セバシン酸2.020kg(9.99モル)に変え、固相重合温度を260℃から220℃変更した以外は、半芳香族ポリアミド(d1-4)の製造と同様の方法にて、融点279℃、相対粘度2.37の半芳香族ポリアミド共重合体(ポリアミド10T/1010=67/33モル%)を得た(以下、この半芳香族ポリアミド共重合体を(d1-6)という。)。
半芳香族ポリアミド組成物(D1-1)の製造において、半芳香族ポリアミド(d1-1)を(d1-6)に変え、シリンダ温度を300℃から310℃に変更した以外は、半芳香族ポリアミド組成物(D1-1)の製造と同様の方法にて、半芳香族ポリアミド90質量%、衝撃改良材10質量%の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなる半芳香族ポリアミド組成物のペレットを得た(以下、この半芳香族ポリアミド組成物を(D1-6)という。)。
半芳香族ポリアミド(d1-1)の製造において、固相重合時間を8時間から4時間に変更した以外は、半芳香族ポリアミド(d1-1)の製造と同様の方法にて、融点265℃、相対粘度2.16の半芳香族ポリアミド(ポリアミド9T/M8T=50/50モル%)を得た(以下、この半芳香族ポリアミドを(d1-7)という。)。
半芳香族ポリアミド組成物(D1-1)の製造において、半芳香族ポリアミド(d1-1)を(d1-7)、無水マレイン酸変性エチレン/プロピレン共重合体(JSR(株)製、JSR T7761P)を無水マレイン酸変性エチレン/1-ブテン共重合体(三井化学(株)製、タフマーMH5010)とエチレン/1-ブテン共重合体(三井化学(株)製、タフマーA-0550)に変え、導電性フィラーとしてカーボンナノチューブ(ナノシル社製、NC7000)を用い、シリンダ温度を300℃から320℃に変更した以外は、半芳香族ポリアミド組成物(D1-1)の製造と同様の方法にて、半芳香族ポリアミド75質量%、衝撃改良材20質量%、導電性フィラー5質量%の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなる導電性半芳香族ポリアミド組成物のペレットを得た(以下、この導電性半芳香族ポリアミド組成物を(D1-7)という。)。
半芳香族ポリアミド(d1-4)の製造において、1,10-デカンジアミン5.169kg(30.0モル)、テレフタル酸4.984kg(30.0モル)を、1,6-ヘキサンジアミン3.718kg(32.0モル)、テレフタル酸3.240kg(19.5モル)、イソフタル酸1.246kg(7.5モル)、及びアジピン酸0.438kg(3.0モル)に変更した以外は、半芳香族ポリアミド(d1-4)の製造と同様の方法にて、融点315℃、相対粘度2.38の半芳香族ポリアミド(ポリアミド6T/6I/66=65/25/10モル%)を得た(以下、この半芳香族ポリアミドを(d1-8)という。)。
半芳香族ポリアミド組成物(D1-1)の製造において、半芳香族ポリアミド(d1-1)を(d1-8)に変え、シリンダ温度を300℃から340℃に変更した以外は、半芳香族ポリアミド組成物(D1-1)の製造と同様の方法にて、半芳香族ポリアミド90質量%、衝撃改良材10質量%の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなる半芳香族ポリアミド組成物のペレットを得た(以下、この半芳香族ポリアミド組成物を(D1-8)という。)。
攪拌機、温度計、トルクメータ、圧力計、ダイアフラムポンプを直結した原料投入口、窒素ガス導入口、放圧口、圧力調整装置、及びポリマー放出口を備えた内容積が40リットルの圧力容器に、セバシン酸6.068kg(30.0モル)、次亜リン酸カルシウム8.50g(0.049モル)、及び酢酸ナトリウム2.19g(0.025モル)を仕込み、圧力容器の内部の純度が99.9999%の窒素ガスで0.3MPaに加圧した後、次に常圧まで窒素ガスを放出する操作を5回繰返し、窒素置換を行った後、封圧下、攪拌しながら系内を昇温した。更に少量の窒素気流下で、190℃まで昇温した後、p-キシリレンジアミン4.086kg(30.0モル)を撹拌下で160分を要して滴下した。この間、反応系内圧は0.5MPaに制御し、内温を連続的に295℃まで昇温させた。また、p-キシリレンジアミンの滴下とともに留出する水は分縮器及び冷却器を通して系外に除いた。p-キシリレンジアミン滴下終了後、60分間かけて常圧まで降圧し、この間に、容器内の温度を300℃に保持して10分間反応を継続した。その後、反応系内圧を79kPaまで減圧し、40分間溶融重合反応を継続した。その後、攪拌を止めて系内を窒素で0.2MPaに加圧して重縮合物を圧力容器下部抜出口より紐状に抜き出した。紐状の重縮合物は直ちに冷却し、水冷した紐状の樹脂はペレタイザーによってペレット化し、その後、減圧乾燥を行い、融点281、291℃(融点を2つ有する)、相対粘度2.47の半芳香族ポリアミド(ポリアミドPXD10=100モル%)を得た(以下、この半芳香族ポリアミドを(d2-1)という。)。
半芳香族ポリアミド組成物(D1-1)の製造において、半芳香族ポリアミド(d1-1)を(d2-1)に変え、シリンダ温度を300℃から320℃に変更した以外は、半芳香族ポリアミド組成物(D1-1)の製造と同様の方法にて、半芳香族ポリアミド90質量%、衝撃改良材10質量%の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなる半芳香族ポリアミド組成物のペレットを得た(以下、この半芳香族ポリアミド組成物を(D2-1)という。)。
半芳香族ポリアミド(d2-1)の製造において、セバシン酸6.068kg(30.0モル)をアゼライン酸5.647kg(30.0モル)に変更した以外は、半芳香族ポリアミド(d2-1)の製造と同様の方法にて、融点270℃、相対粘度2.45の半芳香族ポリアミド(ポリアミドPXD9=100モル%)を得た(以下、この半芳香族ポリアミドを(d2-2)という。)。
半芳香族ポリアミド組成物(D2-1)の製造において、半芳香族ポリアミド(d2-1)を(d2-2)に変え、シリンダ温度を320℃から310℃に変更した以外は、半芳香族ポリアミド組成物(D2-1)の製造と同様の方法にて、半芳香族ポリアミド90質量%、衝撃改良材10質量%の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなる半芳香族ポリアミド組成物のペレットを得た(以下、この半芳香族ポリアミド組成物を(D2-2)という。)。
半芳香族ポリアミド(d2-1)の製造において、p-キシリレンジアミン4.086kg(30.0モル)をm-キシリレンジアミン4.086kg(30.0モル)に変え、重合温度を300℃から250℃に変更した以外は、半芳香族ポリアミド(d2-1)の製造と同様の方法にて、融点191℃、相対粘度2.46の半芳香族ポリアミド(ポリアミドMXD10=100モル%)を得た(以下、この半芳香族ポリアミドを(d2-3)という。)。
半芳香族ポリアミド組成物(D2-1)の製造において、半芳香族ポリアミド(d2-1)を(d2-3)に変え、シリンダ温度を320℃から240℃に変更した以外は、半芳香族ポリアミド組成物(D2-1)の製造と同様の方法にて、半芳香族ポリアミド90質量%、衝撃改良材10質量%の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなる半芳香族ポリアミド組成物のペレットを得た(以下、この半芳香族ポリアミド組成物を(D2-3)という。)。
半芳香族ポリアミド(d2-3)の製造において、セバシン酸6.068kg(30.0モル)をドデカン二酸6.488kg(30.0モル)に変え、重合温度を250℃から240℃に変更した以外は、半芳香族ポリアミド(d2-3)の製造と同様の方法にて、融点175℃、相対粘度2.40の半芳香族ポリアミド(ポリアミドMXD12=100モル%)を得た(以下、この半芳香族ポリアミドを(d2-4)という。)。
半芳香族ポリアミド組成物(D2-1)の製造において、半芳香族ポリアミド(d2-1)を(d2-4)に変え、シリンダ温度を320℃から230℃に変更した以外は、半芳香族ポリアミド組成物(D2-1)の製造と同様の方法にて、半芳香族ポリアミド90質量%、衝撃改良材10質量%の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなる半芳香族ポリアミド組成物のペレットを得た(以下、この半芳香族ポリアミド組成物を(D2-4)という。)。
半芳香族ポリアミド(d2-1)の製造において、p-キシリレンジアミン4.086kg(30.0モル)をm-キシリレンジアミンとp-キシリレンジアミンの7:3の混合ジアミン4.086kg(30.0モル)に変え、重合温度を300℃から260℃に変更した以外は、半芳香族ポリアミド(d2-1)の製造と同様の方法にて、融点215℃、相対粘度2.45の半芳香族ポリアミド(ポリアミドMXD10/PXD10=70/30モル%)を得た(以下、この半芳香族ポリアミドを(d2-5)という。)。
半芳香族ポリアミド組成物(D2-1)の製造において、半芳香族ポリアミド(d2-1)を(d2-5)に変え、シリンダ温度を320℃から250℃に変更した以外は、半芳香族ポリアミド組成物(D2-1)の製造と同様の方法にて、半芳香族ポリアミド90質量%、衝撃改良材10質量%の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなる半芳香族ポリアミド組成物のペレットを得た(以下、この半芳香族ポリアミド組成物を(D2-5)という。)。
半芳香族ポリアミド(d2-4)の製造において、m-キシリレンジアミン4.086kg(30.0モル)を2,6-ビス(アミノメチル)ナフタレン5.588kg(30.0モル)に変え、重合温度を240℃から300℃に変更した以外は、半芳香族ポリアミド(d2-4)の製造と同様の方法にて、融点272℃、相対粘度2.33の半芳香族ポリアミド(ポリアミド2,6-BAN12=100モル%)を得た(以下、この半芳香族ポリアミドを(d2-6)という。)。
半芳香族ポリアミド組成物(D2-1)の製造において、半芳香族ポリアミド(d2-1)を(d2-6)に変え、シリンダ温度を320℃から310℃に変更した以外は、半芳香族ポリアミド組成物(D2-1)の製造と同様の方法にて、半芳香族ポリアミド90質量%、衝撃改良材10質量%の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなる半芳香族ポリアミド組成物のペレットを得た(以下、この半芳香族ポリアミド組成物を(D2-6)という。)。
半芳香族ポリアミド(d2-1)の製造において、p-キシリレンジアミン4.086kg(30.0モル)をm-キシリレンジアミン4.086kg(30.0モル)に、セバシン酸6.068kg(30.0モル)をアジピン酸4.384kg(30.0モル)に変え、重合温度を300℃から275℃に変更した以外は、半芳香族ポリアミド(d2-1)の製造と同様の方法にて、融点243℃、相対粘度2.45の半芳香族ポリアミド(ポリアミドMXD6=100モル%)を得た(以下、この半芳香族ポリアミドを(d2-7)という。)。
半芳香族ポリアミド組成物(D2-1)の製造において、半芳香族ポリアミド(d2-1)を(d2-7)に変え、シリンダ温度を320℃から280℃に変更した以外は、半芳香族ポリアミド組成物(D2-1)の製造と同様の方法にて、半芳香族ポリアミド90質量%、衝撃改良材10質量%の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなる半芳香族ポリアミド組成物のペレットを得た(以下、この半芳香族ポリアミド組成物を(D2-7)という。)。
含フッ素系重合体(E-1)の製造
内容積が100Lの撹拌機付き重合槽を脱気し、1-ヒドロトリデカフルオロヘキサンの92.1kg、1,3-ジクロロ-1,1,2,2,3-ペンタフルオロプロパン16.3kg、(パーフルオロエチル)エチレンCH2=CH(CF2)2F73g、無水イタコン酸(IAH)10.1gを仕込み、テトラフルオロエチレン(TFE)9.6kg、エチレン(E)0.7kgを圧入し、重合槽内を66℃に昇温し、重合開始剤としてt-ブチルペルオキシピバレート1質量%1,3-ジクロロ-1,1,2,2,3-ペンタフルオロプロパン溶液の433cm3を仕込み、重合を開始させた。重合中圧力が一定になるようにTFE/E:60/40(モル比)のモノマー混合ガスを連続的に仕込んだ。また、重合中に仕込むTFEとEの合計モル数に対して2.0モル%に相当する量の(パーフルオロエチル)エチレンと0.5モル%に相当する量のIAHを連続的に仕込んだ。重合開始5.5時間後、モノマー混合ガス8.0kg、IAHの63gを仕込んだ時点で、重合槽内温を室温まで降温し、パージして圧力を常圧とした。得られたスラリ状の含フッ素系重合体を、水75.0kgを仕込んだ200Lの造粒槽に投入し、次いで撹拌しながら105℃まで昇温し溶媒を留出除去しながら造粒した。得られた造粒物を150℃で5時間乾燥することにより、8.3kgの含フッ素系重合体が得られた。
当該含フッ素系重合体の組成は、TFEに基づく重合単位/Eに基づく重合単位/CH2=CH(CF2)2Fに基づく重合単位/IAHに基づく重合単位=58.5/39.0/2.0/0.5(モル%)であり、融点は240℃であった。この造粒物を、押出機を用いて、280℃、滞留時間2分で溶融し、含フッ素系重合体のペレットを得た(以下、この含フッ素系重合体を(E-1)という。)。
含フッ素系重合体(E-1)100質量部、及びカーボンブラック(電気化学(株)製)13質量部をあらかじめ混合し、二軸溶融混練機(東芝機械(株)製、型式:TEM-48S)に供給し、シリンダ温度240℃から300℃で溶融混練し、溶融樹脂をストランド状に押出した後、これを水槽に導入し、吐出したストランドを水冷し、ペレタイザーでストランドを切断し、水分除去のために120℃の乾燥機で10時間乾燥し、導電性含フッ素系重合体のペレットを得た(以下、この導電性含フッ素系重合体を(E-2)という。)。
含フッ素系重合体(E-1)の製造において、無水イタコン酸(IAH)を仕込まない以外は、含フッ素系重合体(E-1)の製造と同様の方法にて、7.6kgの含フッ素系重合体を得た。
当該含フッ素系重合体の組成は、TFEに基づく重合単位/Eに基づく重合単位/CH2=CH(CF2)2Fに基づく重合単位=58.8/39.2/2.0(モル%)であり、融点は242℃であった。この造粒物を、押出機を用いて、280℃、滞留時間2分で溶融し、含フッ素系重合体のペレットを得た(以下、この含フッ素系重合体を(E-3)という。)。
導電性含フッ素系重合体(E-2)の製造において、含フッ素系重合体(E-1)を(E-3)に変更した以外は、導電性含フッ素系重合体(E-2)の製造と同様の方法にて、導電性含フッ素系重合体のペレットを得た(以下、この導電性含フッ素系重合体を(E-4)という。)。
内容積が100Lの撹拌機付き重合槽を脱気し、1,3-ジクロロ-1,1,2,2,3-ペンタフルオロプロパン42.5kg、CF2=CFOCF2CF2CF3(パーフルオロ(プロピルビニルエーテル):PPVE)、1,1,2,4,4,5,5,6,6,6-デカフルオロ-3-オキサヘックス-1-エン)2.13kg、ヘキサフルオロプロピレン(HFP)51.0kgを仕込んだ。ついで重合槽内を50℃に昇温し、テトラフルオロエチレン(TFE)の4.25kgを仕込んで圧力を1.0MPa/Gまで昇圧した。重合開始剤溶液として(ペルフルオロブチリル)ペルオキシド0.3質量%1,3-ジクロロ-1,1,2,2,3-ペンタフルオロプロパン溶液の340cm3を仕込み、重合を開始させ、以後10分毎に当該重合開始剤溶液の340cm3を仕込んだ。重合中、圧力が1.0MPa/Gを保持するようにTFEを連続的に仕込んだ。また、重合中に仕込むTFEのモル数に対して0.1モル%に相当する量の5-ノルボルネン-2,3-ジカルボン酸無水物(NAH)0.3質量%1,3-ジクロロ-1,1,2,2,3-ペンタフルオロプロパン溶液を連続的に仕込んだ。重合開始5時間後、TFE8.5kgを仕込んだ時点で、重合槽内温を室温まで降温するとともに常圧までパージした。得られたスラリ状の含フッ素系重合体を、水75.0kgを仕込んだ200Lの造粒槽に投入し、次いで撹拌しながら105℃まで昇温し溶媒を留出除去しながら造粒した。得られた造粒物を150℃で5時間乾燥することにより、7.5kgの含フッ素系重合体の造粒物が得られた。
当該含フッ素系重合体の組成は、TFEに基づく重合単位/PPVEに基づく重合単位/HFPに基づく重合単位/NAHに基づく重合単位=91.2/1.5/7.2/0.1(モル%)であり、融点は262℃であった。この造粒物を、押出機を用いて、300℃、滞留時間2分で溶融し、含フッ素系重合体のペレットを得た(以下、この含フッ素系重合体を(E-5)という。)。
導電性含フッ素系重合体(E-2)の製造において、含フッ素系重合体(E-1)を(E-5)、カーボンブラック13質量部を11質量部に変え、シリンダ温度を300℃から320℃に変更した以外は、導電性含フッ素系重合体(E-2)の製造と同様の方法にて、導電性含フッ素系重合体のペレットを得た(以下、この導電性含フッ素系重合体を(E-6)という。)。
含フッ素系重合体(E-5)の製造において、5-ノルボルネン-2,3-ジカルボン酸無水物(NAH)0.3質量%1,3-ジクロロ-1,1,2,2,3-ペンタフルオロプロパン溶液を仕込まない以外は、含フッ素系重合体(E-5)の製造と同様の方法にて、7.6kgの含フッ素系重合体を得た。
当該含フッ素系重合体の組成は、TFEに基づく重合単位/PPVEに基づく重合単位/HFPに基づく重合単位=91.5/1.5/7.0(モル%)であり、融点は257℃であった。この造粒物を、押出機を用いて、300℃、滞留時間2分で溶融し、含フッ素系重合体のペレットを得た(以下、この含フッ素系重合体を(E-7)という。)。
水174kgを収容できるジャケット付攪拌式重合槽に、脱ミネラルした純水 51.5kgを仕込み、内部空間を純窒素ガスで充分置換した後、窒素ガスを真空で排除した。次いでオクタフルオロシクロブタン40.6kg、クロロトリフルオロエチレン(CTFE)1.6kg、テトラフルオロエチレン(TFE)4.5kg、パーフルオロ(プロピルビニルエーテル)(PPVE)2.8kgを圧入した。連鎖移動剤としてn-プロピルアルコール0.090kgを添加して、温度を35℃に調節し、攪拌を開始した。ここへ重合開始剤としてジ-n-プロピルパーオキシジカーボネート50質量%メタノール溶液を0.44kg添加して重合を開始した。重合中には、所望の共重合体組成と同組成に調製した混合モノマーを、槽内圧力が0.66MPaを維持するように追加仕込みしながら重合した後、槽内の残存ガスを排気して生成したポリマーを取り出し、脱ミネラルした純水で洗浄し、乾燥させて30.5kgの粒状粉末の含フッ素系重合体を得た。
当該フッ素系重合体の組成は、CTFEに基づく重合単位/TFEに基づく重合単位/PPVEに基づく重合単位のモル比で24.4/73.1/2.5であり、フッ素系重合体の重合開始剤に由来するカーボネート末端基の数は170個であった。また、融点は241℃であった。この造粒物を、押出機を用いて、290℃、滞留時間2分で溶融し、含フッ素系重合体のペレットを得た(以下、この含フッ素系重合体を(E-8)という。)。
導電性含フッ素系重合体(E-6)の製造において、含フッ素系重合体(E-5)を(E-8)に変更した以外は、導電性含フッ素系重合体(E-6)の製造と同様の方法にて、導電性含フッ素系重合体のペレットを得た(以下、この導電性含フッ素系重合体を(E-9)という。)。
含フッ素系重合体(E-8)の製造において、ジ-n-プロピルパーオキシジカーボネート50質量%メタノール溶液を仕込まない以外は、含フッ素系重合体(E-8)の製造と同様の方法にて、29.8kgの含フッ素系重合体を得た。
当該含フッ素系重合体の組成は、CTFEに基づく重合単位/TFEに基づく重合単位/PPVEに基づく重合単位のモル比で24.4/73.1/2.5であり、融点は241℃であった。この造粒物を、押出機を用いて、290℃、滞留時間2分で溶融し、含フッ素系重合体のペレットを得た(以下、この含フッ素系重合体を(E-10)という。)。
上記に示すポリアミド12組成物(A-1)、ポリアミド6組成物(B1-1)、ポリアミド6/66/12組成物(B2-1)、EVOH(C-1)、及び半芳香族ポリアミド組成物(D1-1)を使用して、Plabor(プラスチック工学研究所(株)製)5層チューブ成形機にて、(A-1)を押出温度250℃、(B1-1)を押出温度260℃、(B2-1)を押出温度260℃、(C-1)を押出温度220℃、(D1-1)を押出温度300℃にて別々に溶融させ、吐出された溶融樹脂をアダプタによって合流させ、積層管状体に成形した。引き続き、寸法制御するサイジングダイにより冷却し、引き取りを行い、(A-1)からなる(a)層(最外層)、(B2-1)からなる(b)層(外層)、(C-1)からなる(c)層(中間層)、(B1-1)からなる(b’)層(内層1)、(D1-1)からなる(d)層(最内層)としたとき、層構成が(a)/(b)/(c)/(b’)/(d)=0.35/0.15/0.10/0.25/0.15mmで内径6mm、外径8mmの積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例1において、ポリアミド6組成物(B1-1)をポリアミド6/66/12組成物(B2-1)に変更した以外は、実施例1と同様の方法にて、(A-1)からなる(a)層(最外層)、(B2-1)からなる(b)層(外層、内層1)、(C-1)からなる(c)層(中間層)、(D1-1)からなる(d)層(最内層)としたとき、層構成が(a)/(b)/(c)/(b)/(d)=0.35/0.15/0.10/0.25/0.15mmで内径6mm、外径8mmの積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
上記に示すポリアミド12組成物(A-2)、ポリアミド6組成物(B1-1)、EVOH(C-1)、及び半芳香族ポリアミド組成物(D1-1)を使用して、Plabor(プラスチック工学研究所(株)製)6層チューブ成形機にて、(A-1)を押出温度250℃、(B1-1)を押出温度260℃、(C-1)を押出温度220℃、(D1-1)を押出温度300℃にて別々に溶融させ、吐出された溶融樹脂をアダプタによって合流させ、積層管状体に成形した。引き続き、寸法制御するサイジングダイにより冷却し、引き取りを行い、(A-2)からなる(a)層(最外層)、(D1-1)からなる(d)層(外層、最内層)、(B1-1)からなる(b)層(中間層、内層2)、(C-1)からなる(c)層(内層1)としたとき、層構成が(a)/(d)/(b)/(c)/(b)/(d)=0.30/0.10/0.15/0.10/0.25/0.10mmで内径6mm、外径8mmの積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例1において、ポリアミド12組成物(A-1)をポリアミド610組成物(A-4)に変え、(A-4)の押出温度を260℃に変更した以外は、実施例1と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例1において、ポリアミド12組成物(A-1)をポリアミド612組成物(A-5)に変え、(A-5)の押出温度を260℃に変更した以外は、実施例1と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例1において、ポリアミド6/66/12組成物(B2-1)を(B2-2)に変更した以外は、実施例1と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例1において、半芳香族ポリアミド組成物(D1-1)を(D1-2)に変え、(D1-2)の押出温度を330℃に変更した以外は、実施例1と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例1において、半芳香族ポリアミド組成物(D1-1)を(D1-3)に変え、(D1-3)の押出温度を310℃に変更した以外は、実施例1と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例2において、半芳香族ポリアミド組成物(D1-1)を(D1-4)に変え、(D1-4)の押出温度を340℃に変更した以外は、実施例2と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例2において、半芳香族ポリアミド組成物(D1-1)を(D1-5)に変え、(D1-5)の押出温度を290℃に変更した以外は、実施例2と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例2において、半芳香族ポリアミド組成物(D1-1)を(D1-6)に変え、(D1-6)の押出温度を310℃に変更した以外は、実施例2と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例1において、半芳香族ポリアミド組成物(D1-1)を導電性半芳香族ポリアミド組成物(D1-7)に変え、(D1-7)の押出温度を310℃に変更した以外は、実施例1と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。また、当該積層チューブの導電性をSAE J-2260に準拠して測定したところ、106 Ω/square以下であり、静電気除去性能に優れていることを確認した。
実施例2において、半芳香族ポリアミド組成物(D1-1)を(D2-1)に変え、(D2-1)の押出温度を320℃に変更した以外は、実施例2と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例2において、半芳香族ポリアミド組成物(D1-1)を(D2-2)に変え、(D2-2)の押出温度を310℃に変更した以外は、実施例2と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例2において、半芳香族ポリアミド組成物(D1-1)を(D2-3)に変え、(D2-3)の押出温度を240℃に変更した以外は、実施例2と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例2において、半芳香族ポリアミド組成物(D1-1)を(D2-4)に変え、(D2-4)の押出温度を230℃に変更した以外は、実施例2と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例2において、半芳香族ポリアミド組成物(D1-1)を(D2-5)に変え、(D2-5)の押出温度を260℃に変更した以外は、実施例2と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例2において、半芳香族ポリアミド組成物(D1-1)を(D2-6)に変え、(D2-6)の押出温度を310℃に変更した以外は、実施例2と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
上記に示すポリアミド12組成物(A-1)、ポリアミド6組成物(B1-1)、ポリアミド6/66/12組成物(B2-1)、EVOH(C-1)、半芳香族ポリアミド組成物(D1-1)、及び導電性半芳香族ポリアミド組成物(D1-7)を使用して、Plabor(プラスチック工学研究所(株)製)6層チューブ成形機にて、(A-1)を押出温度250℃、(B1-1)を押出温度260℃、(B2-1)を押出温度260℃、(C-1)を押出温度220℃、(D1-1)を押出温度300℃、(D1-7)を押出温度310℃にて別々に溶融させ、吐出された溶融樹脂をアダプタによって合流させ、積層管状体に成形した。引き続き、寸法制御するサイジングダイにより冷却し、引き取りを行い、(A-1)からなる(a)層(最外層)、(B2-1)からなる(b)層(外層)、(C-1)からなる(c)層(中間層)、(B1-1)からなる(b’)層(内層1)、(D1-1)からなる(d)層(内層2)、(D1-7)からなる(d’)層(最内層)としたとき、層構成が(a)/(b)/(c)/(b’)/(d)/(d’)=0.30/0.15/0.10/0.25/0.10/0.10mmで内径6mm、外径8mmの積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。また、当該積層チューブの導電性をSAE J-2260に準拠して測定したところ、106 Ω/square以下であり、静電気除去性能に優れていることを確認した。
実施例1において、EVOH(C-1)、半芳香族ポリアミド組成物(D1-1)を使用しない以外は、実施例1と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例1において、半芳香族ポリアミド組成物(D1-1)を使用しない以外は、実施例1と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例3において、半芳香族ポリアミド組成物(D1-1)を使用しない以外は、実施例3と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例1において、ポリアミド12組成物(A-1)、ポリアミド6組成物(B1-1)、ポリアミド6/66/12組成物(B2-1)を使用しない以外は、実施例1と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例1において、ポリアミド6組成物(B1-1)、ポリアミド6/66/12組成物(B2-1)を使用しない以外は、実施例1と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例2において、ポリアミド6/66/12組成物(B2-1)を(B2-3)に変更した以外は、実施例2と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例2において、ポリアミド6/66/12組成物(B2-1)を(B2-4)に変更した以外は、実施例2と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例2において、ポリアミド6/66/12組成物(B2-1)をポリアミド6/12組成物(B2-5)に変更した以外は、実施例2と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例1において、半芳香族ポリアミド組成物(D1-1)を(D1-8)に変え、(D1-8)の押出温度を330℃に変更した以外は、実施例1と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例1において、半芳香族ポリアミド組成物(D1-1)を(D2-7)に変え、(D2-7)の押出温度を280℃に変更した以外は、実施例1と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例3において、半芳香族ポリアミド組成物(D1-1)を(D1-8)に変え、(D1-8)の押出温度を330℃に変更した以外は、実施例3と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例3において、半芳香族ポリアミド組成物(D1-1)を(D2-7)に変え、(D2-7)の押出温度を280℃に変更した以外は、実施例3と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例1において、半芳香族ポリアミド組成物(D1-1)をポリアミド12組成物(A-2)に変え、(A-2)の押出温度を250℃に変更した以外は、実施例1と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例1において、半芳香族ポリアミド組成物(D1-1)を導電性ポリアミド12組成物(A-3)に変え、(A-3)の押出温度を270℃に変更した以外は、実施例1と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。また、当該積層チューブの導電性をSAE J-2260に準拠して測定したところ、106 Ω/square以下であり、静電気除去性能に優れていることを確認した。
一方、本発明に規定されている実施例1から19の積層チューブは、低温耐衝撃性、耐劣化燃料性、薬液透過防止性、層間接着性及びその耐久性、モノマー、オリゴマーの耐溶出性等の諸特性が良好であることは明らかである。
上記に示すポリアミド12組成物(A-1)、ポリアミド6組成物(B1-1)、ポリアミド6/66/12組成物(B2-1)、EVOH(C-1)、半芳香族ポリアミド組成物(D1-1)、及び含フッ素系重合体(E-1)を使用して、Plabor(プラスチック工学研究所(株)製)6層チューブ成形機にて、(A-1)を押出温度250℃、(B1-1)を押出温度260℃、(B2-1)を押出温度260℃、(C-1)を押出温度220℃、(D1-1)を押出温度300℃、(E-1)を押出温度300℃にて別々に溶融させ、吐出された溶融樹脂をアダプタによって合流させ、積層管状体に成形した。引き続き、寸法制御するサイジングダイにより冷却し、引き取りを行い、(A-1)からなる(a)層(最外層)、(B2-1)からなる(b)層(外層)、(C-1)からなる(c)層(中間層)、(B1-1)からなる(b’)層(内層1)、(D1-1)からなる(d)層(内層2)、(E-1)からなる(e)層(最内層)としたとき、層構成が(a)/(b)/(c)/(b’)/(d)/(e)=0.30/0.15/0.10/0.25/0.10/0.10mmで内径6mm、外径8mmの積層チューブを得た。当該積層チューブの物性測定結果を表2に示す。
実施例21において、ポリアミド6組成物(B1-1)をポリアミド6/66/12組成物(B2-1)に変更した以外は、実施例21と同様の方法にて、(A-1)からなる(a)層(最外層)、(B2-1)からなる(b)層(外層、内層1)、(C-1)からなる(c)層(中間層)、(D1-1)からなる(d)層(内層2)、(E-1)からなる(e)層(最内層)としたとき、層構成が(a)/(b)/(c)/(b)/(d)/(e)=0.30/0.15/0.10/0.25/0.10/0.10mmで内径6mm、外径8mmの積層チューブを得た。当該積層チューブの物性測定結果を表2に示す。
実施例21において、ポリアミド12組成物(A-1)を(A-2)に変更し、ポリアミド6/66/12組成物(B2-1)を使用しない以外は、実施例21と同様の方法にて、(A-1)からなる(a)層(最外層)、(D1-1)からなる(d)層(外層)、(B1-1)からなる(b)層(中間層、内層2)、(C-1)からなる(c)層(内層1)、(E-1)からなる(e)層(最内層)としたとき、層構成が(a)/(d)/(b)/(c)/(b)/(e)=0.30/0.10/0.15/0.10/0.25/0.10mmで内径6mm、外径8mmの積層チューブを得た。当該積層チューブの物性測定結果を表2に示す。
実施例23において、ポリアミド12組成物(A-2)をポリアミド610組成物(A-4)に変え、(A-4)の押出温度を260℃に変更した以外は、実施例23と同様の方法にて、表2に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表2に示す。
実施例23において、ポリアミド12組成物(A-2)をポリアミド612組成物(A-5)に変え、(A-5)の押出温度を260℃に変更した以外は、実施例23と同様の方法にて、表2に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表2に示す。
実施例21において、ポリアミド6/66/12組成物(B2-1)を(B2-2)に変更した以外は、実施例21と同様の方法にて、表2に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表2に示す。
実施例21において、半芳香族ポリアミド組成物(D1-1)を(D1-2)に変え、(D1-2)の押出温度を330℃に変更した以外は、実施例21と同様の方法にて、表2に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表2に示す。
実施例21において、半芳香族ポリアミド組成物(D1-1)を(D1-3)に変え、(D1-3)の押出温度を310℃に変更した以外は、実施例21と同様の方法にて、表2に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表2に示す。
実施例22において、半芳香族ポリアミド組成物(D1-1)を(D1-4)に変え、(D1-4)の押出温度を340℃に変更した以外は、実施例22と同様の方法にて、表2に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表2に示す。
実施例22において、半芳香族ポリアミド組成物(D1-1)を(D1-5)に変え、(D1-5)の押出温度を290℃に変更した以外は、実施例22と同様の方法にて、表2に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表2に示す。
実施例22において、半芳香族ポリアミド組成物(D1-1)を(D1-6)に変え、(D1-6)の押出温度を310℃に変更した以外は、実施例22と同様の方法にて、表2に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表2に示す。
実施例22において、半芳香族ポリアミド組成物(D1-1)を(D2-1)に変え、(D2-1)の押出温度を320℃に変更した以外は、実施例22と同様の方法にて、表2に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表2に示す。
実施例22において、半芳香族ポリアミド組成物(D1-1)を(D2-2)に変え、(D2-2)の押出温度を310℃に変更した以外は、実施例22と同様の方法にて、表2に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表2に示す。
実施例22において、半芳香族ポリアミド組成物(D1-1)を(D2-3)に変え、(D2-3)の押出温度を240℃に変更した以外は、実施例22と同様の方法にて、表2に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表2に示す。
実施例22において、半芳香族ポリアミド組成物(D1-1)を(D2-4)に変え、(D2-4)の押出温度を230℃に変更した以外は、実施例22と同様の方法にて、表2に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表2に示す。
実施例22において、半芳香族ポリアミド組成物(D1-1)を(D2-5)に変え、(D2-5)の押出温度を260℃に変更した以外は、実施例22と同様の方法にて、表2に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表2に示す。
実施例22において、半芳香族ポリアミド組成物(D1-1)を(D2-6)に変え、(D2-6)の押出温度を310℃に変更した以外は、実施例22と同様の方法にて、表2に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表2に示す。
実施例21において、含フッ素系重合体(E-1)を導電性含フッ素系重合体(E-2)に変え、(E-2)の押出温度を310℃に変更した以外は、実施例21と同様の方法にて、表2に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表2に示す。また、当該積層チューブの導電性をSAE J-2260に準拠して測定したところ、106 Ω/square以下であり、静電気除去性能に優れていることを確認した。
実施例21において、含フッ素系重合体(E-1)を(E-5)に変え、(E-5)の押出温度を310℃に変更した以外は、実施例21と同様の方法にて、表2に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表2に示す。
実施例21において、含フッ素系重合体(E-1)を導電性含フッ素系重合体(E-6)に変え、(E-6)の押出温度を320℃に変更した以外は、実施例21と同様の方法にて、表2に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表2に示す。また、当該積層チューブの導電性をSAE J-2260に準拠して測定したところ、106 Ω/square以下であり、静電気除去性能に優れていることを確認した。
実施例21において、含フッ素系重合体(E-1)を(E-8)に変え、(E-8)の押出温度を290℃に変更した以外は、実施例21と同様の方法にて、表2に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表2に示す。
実施例21において、含フッ素系重合体(E-1)を導電性含フッ素系重合体(E-9)に変更した以外は、実施例21と同様の方法にて、表2に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表2に示す。また、当該積層チューブの導電性をSAE J-2260に準拠して測定したところ、106 Ω/square以下であり、静電気除去性能に優れていることを確認した。
実施例21において、EVOH(C-1)、半芳香族ポリアミド組成物(D1-1)、含フッ素系重合体(E-1)を使用しない以外は、実施例21と同様の方法にて、表2に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表2に示す。
実施例23において、半芳香族ポリアミド組成物(D1-1)を使用しない以外は、実施例23と同様の方法にて、表2に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表2に示す。
実施例23において、ポリアミド12組成物(A-2)、ポリアミド6組成物(B1-1)を使用しない以外は、実施例23と同様の方法にて、表2に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表2に示す。
実施例21において、ポリアミド6組成物(B1-1)、ポリアミド6/66/12組成物(B2-1)を使用しない以外は、実施例21と同様の方法にて、表2に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表2に示す。
実施例22において、ポリアミド6/66/12組成物(B2-1)を(B2-3)に変更した以外は、実施例22と同様の方法にて、表2に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表2に示す。
実施例22において、ポリアミド6/66/12組成物(B2-1)を(B2-4)に変更した以外は、実施例22と同様の方法にて、表2に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表2に示す。
実施例22において、ポリアミド6/66/12組成物(B2-1)をポリアミド6/12組成物(B2-5)に変更した以外は、実施例22と同様の方法にて、表2に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表2に示す。
実施例23において、半芳香族ポリアミド組成物(D1-1)を(D1-8)に変え、(D1-8)の押出温度を330℃に変更した以外は、実施例23と同様の方法にて、表2に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表2に示す。
実施例23において、半芳香族ポリアミド組成物(D1-1)を(D2-7)に変え、(D2-7)の押出温度を280℃に変更した以外は、実施例23と同様の方法にて、表2に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表2に示す。
実施例21において、含フッ素系重合体(E-1)を(E-3)に変更した以外は、実施例21と同様の方法にて、表2に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表2に示す。
実施例21において、含フッ素系重合体(E-1)を導電性含フッ素系重合体(E-4)に変え、(E-4)の押出温度を310℃に変更した以外は、実施例21と同様の方法にて、表2に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表2に示す。また、当該積層チューブの導電性をSAE J-2260に準拠して測定したところ、106 Ω/square以下であり、静電気除去性能に優れていることを確認した。
実施例21において、含フッ素系重合体(E-1)を(E-7)に変え、(E-7)の押出温度を310℃に変更した以外は、実施例21と同様の方法にて、表2に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表2に示す。
実施例21において、含フッ素系重合体(E-1)を(E-10)に変更した以外は、実施例21と同様の方法にて、表2に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表2に示す。
実施例21において、含フッ素系重合体(E-1)をポリアミド12組成物(A-2)に変え、(A-2)の押出温度を250℃に変更した以外は、実施例21と同様の方法にて、表2に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表2に示す。
実施例21において、含フッ素系重合体(E-2)を導電性ポリアミド12組成物(A-3)に変え、(A-3)の押出温度を270℃に変更した以外は、実施例21と同様の方法にて、表2に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表2に示す。また、当該積層チューブの導電性をSAE J-2260に準拠して測定したところ、106 Ω/square以下であり、静電気除去性能に優れていることを確認した。
一方、本発明に規定されている実施例21から42の積層チューブは、低温耐衝撃性、耐劣化燃料性、薬液透過防止性、特に高濃度アルコール含有ガソリンに対する透過防止性、層間接着性及びその耐久性、モノマー、オリゴマーの耐溶出性等の諸特性が良好であることは明らかである。
本明細書に記載された全ての文献、特許出願、及び技術規格は、個々の文献、特許出願、及び技術規格が参照により取り込まれることが具体的かつ個々に記された場合と同程度に、本明細書に参照により取り込まれる。
Claims (15)
- (a)層、(b)層、(c)層、及び(d)層を有する、少なくとも4層からなる積層チューブであって、
前記(a)層は、脂肪族ポリアミド(A)を含み、
前記(b)層は、ポリアミド6組成物(B1)、及び/又はポリアミド6/66/12組成物(B2)を含み、
前記(c)層は、エチレン/酢酸ビニル共重合体ケン化物(C)を含み、
前記(d)層は、半芳香族ポリアミド組成物(D1)、又は半芳香族ポリアミド組成物(D2)を含み、
前記脂肪族ポリアミド(A)は、ポリカプロアミド(ポリアミド6)及びポリ(カプロアミド/ヘキサメチレンアジパミド/ドデカンアミド)(ポリアミド6/66/12)を含まず、
前記ポリアミド6組成物(B1)は、ポリカプロアミド(ポリアミド6)50質量%以上98質量%以下、可塑剤(B3)1質量%以上20質量%以下、及びISO 178に準拠して測定した曲げ弾性率が500MPa以下のオレフィン重合体(B4)1質量%以上30質量%以下を含有し、
前記ポリアミド6/66/12組成物(B2)は、ポリヘキサメチレンセバカミド(ポリアミド610)、ポリヘキサメチレンドデカミド(ポリアミド612)、ポリノナメチレンデカミド(ポリアミド910)、ポリノナメチレンドデカミド(ポリアミド912)、ポリデカメチレンデカミド(ポリアミド1010)、ポリデカメチレンドデカミド(ポリアミド1012)、及びポリドデカメチレンドデカミド(ポリアミド1212)からなる群より選ばれる少なくとも1種のポリアミドとポリアミド6/66/12を含むポリアミド混合物50質量%以上98質量%以下、可塑剤(B3)1質量%以上20質量%以下、及びISO 178に準拠して測定した曲げ弾性率が500MPa以下のオレフィン重合体(B4)1質量%以上30質量%以下を含有し、
前記半芳香族ポリアミド組成物(D1)は、半芳香族ポリアミド(d1)を含み、前記半芳香族ポリアミド(d1)は、全ジアミン単位に対して、炭素原子数9以上13以下の脂肪族ジアミン単位を50モル%以上含むジアミン単位と、全ジカルボン酸単位に対して、テレフタル酸単位及び/又ナフタレンジカルボン酸単位を50モル%以上含むジカルボン酸単位を有し、
前記半芳香族ポリアミド組成物(D2)は半芳香族ポリアミド(d2)を含み、前記半芳香族ポリアミド(d2)は、全ジアミン単位に対して、キシリレンジアミン単位及び/又はビス(アミノメチル)ナフタレン単位を50モル%以上含むジアミン単位と、全ジカルボン酸単位に対して、炭素原子数8以上13以下の脂肪族ジカルボン酸単位を50モル%以上含むジカルボン酸単位を有する積層チューブ。 - 前記脂肪族ポリアミド(A)が、ポリウンデカンアミド(ポリアミド11)、ポリドデカンアミド(ポリアミド12)、ポリヘキサメチレンアジパミド(ポリアミド66)、ポリヘキサメチレンデカミド(ポリアミド610)、ポリヘキサメチレンドデカミド(ポリアミド612)、ポリデカメチレンデカミド(ポリアミド1010)、ポリデカメチレンドデカミド(ポリアミド1012)、及びポリドデカメチレンドデカミド(ポリアミド1212)からなる群より選ばれる少なくとも1種の単独重合体、及び/又はこれらを形成する原料単量体を数種用いた共重合体である請求項1に記載の積層チューブ。
- 前記ポリアミド6/66/12組成物(B2)中のポリアミド6/66/12において、カプロアミド単位とヘキサメチレンアジパミド単位の合計単位とドデカンアミド単位の質量比は、カプロアミド単位、ヘキサメチレンアジパミド単位、及びドデカンアミド単位の合計100質量%に対して、81:19質量%以上95:5質量%以下である請求項1又は2に記載の積層チューブ。
- 前記エチレン/酢酸ビニル共重合体ケン化物(C)のエチレン含有量が15モル%以上60モル%以下、ケン化度が90モル%以上である請求項1から3のいずれかに記載の積層チューブ。
- 前記(a)層が最外層に配置され、前記(c)層が、前記(a)層と前記(d)層の間に配置される請求項1から4のいずれかに記載の積層チューブ。
- 前記(c)層と隣接する少なくとも一方の側に、前記(b)層が配置される請求項1から5のいずれかに記載の積層チューブ。
- 前記積層チューブにおける最内層に、導電性フィラーを含有させた半芳香族ポリアミド組成物(D)を含む導電層が配置される請求項1から6のいずれかに記載の積層チューブ。
- (e)層を更に有し、
前記(e)層は、アミノ基に対して反応性を有する官能基が分子鎖中に導入された含フッ素系重合体(E)を含む請求項1から6のいずれかに記載の積層チューブ。 - 前記(a)層が最外層に配置され、前記(c)層、及び前記(d)層が、前記(a)層と前記(e)層の間に配置される請求項8に記載の積層チューブ。
- 前記(c)層と隣接する少なくとも一方の側に、前記(b)層が配置される請求項8又は9に記載の積層チューブ。
- 前記積層チューブにおける最内層に、導電性フィラーを含有させた含フッ素系重合体組成物を含む導電層が配置される請求項8から10のいずれかに記載の積層チューブ。
- 共押出成形法により製造される請求項1から11のいずれかに記載の積層チューブ。
- 燃料チューブとして使用される請求項1から12のいずれかに記載の積層チューブ。
- 共押出成形することを含む請求項1から11のいずれかに記載の積層チューブの製造方法。
- 請求項1から11のいずれかに記載の積層チューブの燃料チューブとしての使用。
Priority Applications (10)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP18207222.3A EP3461631A1 (en) | 2014-09-12 | 2015-09-11 | Multilayer tube |
| BR112017003730-0A BR112017003730B1 (pt) | 2014-09-12 | 2015-09-11 | Tubo de múltiplas camadas e tubo de múltiplas camadas compreendendo pelo menos cinco camadas |
| CN201580049013.0A CN107073867B (zh) | 2014-09-12 | 2015-09-11 | 层叠管 |
| MX2017003248A MX2017003248A (es) | 2014-09-12 | 2015-09-11 | Tubo multicapa. |
| US15/507,611 US10663092B2 (en) | 2014-09-12 | 2015-09-11 | Multilayer tube |
| ES15839705T ES2717574T3 (es) | 2014-09-12 | 2015-09-11 | Tubo en capas |
| KR1020177009384A KR102339259B1 (ko) | 2014-09-12 | 2015-09-11 | 적층 튜브 |
| JP2016547512A JP6575524B2 (ja) | 2014-09-12 | 2015-09-11 | 積層チューブ |
| PL15839705T PL3192650T3 (pl) | 2014-09-12 | 2015-09-11 | Warstwowa rura |
| EP15839705.9A EP3192650B1 (en) | 2014-09-12 | 2015-09-11 | Layered tube |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2014-185787 | 2014-09-12 | ||
| JP2014-185784 | 2014-09-12 | ||
| JP2014185787 | 2014-09-12 | ||
| JP2014185784 | 2014-09-12 |
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| WO2016039445A1 true WO2016039445A1 (ja) | 2016-03-17 |
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Family Applications (1)
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| PCT/JP2015/075856 Ceased WO2016039445A1 (ja) | 2014-09-12 | 2015-09-11 | 積層チューブ |
Country Status (10)
| Country | Link |
|---|---|
| US (1) | US10663092B2 (ja) |
| EP (2) | EP3461631A1 (ja) |
| JP (1) | JP6575524B2 (ja) |
| KR (1) | KR102339259B1 (ja) |
| CN (1) | CN107073867B (ja) |
| BR (1) | BR112017003730B1 (ja) |
| ES (1) | ES2717574T3 (ja) |
| MX (1) | MX2017003248A (ja) |
| PL (1) | PL3192650T3 (ja) |
| WO (1) | WO2016039445A1 (ja) |
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| JP2018521872A (ja) * | 2016-01-15 | 2018-08-09 | アルケマ フランス | バイオ燃料中への耐溶出性が向上した多層管状構造体および当該多層管状構造体の使用 |
| JP2018197561A (ja) * | 2017-05-23 | 2018-12-13 | 宇部興産株式会社 | 積層チューブ |
| JP2018197562A (ja) * | 2017-05-23 | 2018-12-13 | 宇部興産株式会社 | 積層チューブ |
| KR20200061375A (ko) * | 2017-09-29 | 2020-06-02 | 우베 고산 가부시키가이샤 | 적층 튜브 |
| JP2021514416A (ja) * | 2018-02-21 | 2021-06-10 | アルケマ フランス | タンク内への燃料輸送を意図とした環状管状構造物 |
| JP2021531431A (ja) * | 2018-07-09 | 2021-11-18 | ノルマ ジャーマニー ゲーエムベーハー | 流体ライン |
| JP2022009148A (ja) * | 2017-05-23 | 2022-01-14 | 宇部興産株式会社 | 積層チューブ |
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| WO2020120523A1 (de) * | 2018-12-12 | 2020-06-18 | Ems-Patent Ag | Mehrschicht-kraftstoffleitung |
| JPWO2020137066A1 (ja) * | 2018-12-26 | 2021-11-04 | 東レ株式会社 | 複合半透膜 |
| CN109749434A (zh) * | 2019-01-04 | 2019-05-14 | 天长市雷克斯新能源科技有限公司 | 一种地暖用全塑复合管的制备方法 |
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- 2015-09-11 KR KR1020177009384A patent/KR102339259B1/ko active Active
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- 2015-09-11 JP JP2016547512A patent/JP6575524B2/ja active Active
- 2015-09-11 BR BR112017003730-0A patent/BR112017003730B1/pt active IP Right Grant
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Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2019059238A (ja) * | 2016-01-15 | 2019-04-18 | アルケマ フランス | バイオ燃料中への耐溶出性が向上した多層管状構造体および当該多層管状構造体の使用 |
| JP2018521872A (ja) * | 2016-01-15 | 2018-08-09 | アルケマ フランス | バイオ燃料中への耐溶出性が向上した多層管状構造体および当該多層管状構造体の使用 |
| JP7399150B2 (ja) | 2016-01-15 | 2023-12-15 | アルケマ フランス | バイオ燃料中への耐溶出性が向上した多層管状構造体および当該多層管状構造体の使用 |
| JP2022058361A (ja) * | 2016-01-15 | 2022-04-12 | アルケマ フランス | バイオ燃料中への耐溶出性が向上した多層管状構造体および当該多層管状構造体の使用 |
| JP2022009148A (ja) * | 2017-05-23 | 2022-01-14 | 宇部興産株式会社 | 積層チューブ |
| JP2018197562A (ja) * | 2017-05-23 | 2018-12-13 | 宇部興産株式会社 | 積層チューブ |
| JP7157395B2 (ja) | 2017-05-23 | 2022-10-20 | Ube株式会社 | 積層チューブ |
| EP3406440B1 (en) * | 2017-05-23 | 2022-11-02 | Cooper-Standard Automotive (Deutschland) GmbH | Multilayer tube for guiding fuel fluid and method of manufacturing same |
| JP2018197561A (ja) * | 2017-05-23 | 2018-12-13 | 宇部興産株式会社 | 積層チューブ |
| KR20200061375A (ko) * | 2017-09-29 | 2020-06-02 | 우베 고산 가부시키가이샤 | 적층 튜브 |
| KR102490728B1 (ko) | 2017-09-29 | 2023-01-20 | 유비이 가부시키가이샤 | 적층 튜브 |
| JP2021514416A (ja) * | 2018-02-21 | 2021-06-10 | アルケマ フランス | タンク内への燃料輸送を意図とした環状管状構造物 |
| CN108215237A (zh) * | 2018-02-26 | 2018-06-29 | 蒋丰亮 | 一种用于pe大口径纤维增强管道的材料挤出及压型装置 |
| JP2021531431A (ja) * | 2018-07-09 | 2021-11-18 | ノルマ ジャーマニー ゲーエムベーハー | 流体ライン |
| JP7150129B2 (ja) | 2018-07-09 | 2022-10-07 | ノルマ ジャーマニー ゲーエムベーハー | 流体ライン |
| WO2023218686A1 (ja) | 2022-05-13 | 2023-11-16 | Ube株式会社 | 単層の中空成形体用ポリアミド樹脂組成物 |
Also Published As
| Publication number | Publication date |
|---|---|
| EP3192650A4 (en) | 2018-05-16 |
| BR112017003730A2 (pt) | 2017-12-05 |
| PL3192650T3 (pl) | 2019-06-28 |
| EP3192650A1 (en) | 2017-07-19 |
| US20170261133A1 (en) | 2017-09-14 |
| KR102339259B1 (ko) | 2021-12-14 |
| KR20170055508A (ko) | 2017-05-19 |
| US10663092B2 (en) | 2020-05-26 |
| BR112017003730B1 (pt) | 2021-09-14 |
| ES2717574T3 (es) | 2019-06-21 |
| EP3192650B1 (en) | 2019-01-23 |
| MX2017003248A (es) | 2017-06-29 |
| EP3461631A1 (en) | 2019-04-03 |
| JPWO2016039445A1 (ja) | 2017-06-22 |
| JP6575524B2 (ja) | 2019-09-18 |
| CN107073867A (zh) | 2017-08-18 |
| CN107073867B (zh) | 2019-08-16 |
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