WO2016035212A1 - Liquid crystal display device and method for manufacturing liquid crystal display device - Google Patents
Liquid crystal display device and method for manufacturing liquid crystal display device Download PDFInfo
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- WO2016035212A1 WO2016035212A1 PCT/JP2014/073559 JP2014073559W WO2016035212A1 WO 2016035212 A1 WO2016035212 A1 WO 2016035212A1 JP 2014073559 W JP2014073559 W JP 2014073559W WO 2016035212 A1 WO2016035212 A1 WO 2016035212A1
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- liquid crystal
- polarizer
- display device
- polarizing plate
- crystal display
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/13363—Birefringent elements, e.g. for optical compensation
Definitions
- the present invention relates to a liquid crystal display device provided in a television receiver, a personal computer, and the like, and a method for manufacturing the liquid crystal display device.
- FIG. 8 is a schematic cross-sectional view showing a display module 58 of a conventional liquid crystal display device.
- the display panel 59 of the display module 58 includes an active matrix substrate (TFT substrate) 1, a CF (color filter) substrate 2, a liquid crystal layer 3, and two polarizers 15 and 17.
- the active matrix substrate 1 and the CF substrate 2 are bonded to each other with a sealing material interposed therebetween, and a liquid crystal layer 3 is formed by injecting a vertical alignment type liquid crystal material therebetween.
- the two polarizers 15 and 17 are disposed on the side of the active matrix substrate 1 and the CF substrate 2 opposite to the liquid crystal layer 3 side.
- the polarizers 15 and 17 are made of, for example, a PVA (polyvinyl alcohol) film. Both surfaces of the polarizer 15 are covered with a protective film 5 made of, for example, a TAC (triacetyl cellulose) film, and a protective film made of, for example, a TAC film or the like or the optical compensator 6.
- a polarizing plate 18 is configured by the polarizer 15, the protective film 5, and the protective film or the optical compensation plate 6.
- a protective film or an optical compensation plate 8 made of, for example, a TAC film or the like is interposed between the polarizer 17 and the CF substrate 2, and the opposite side of the surface of the polarizer 17 on which the protective film or the optical compensation plate 8 is disposed.
- the surface is covered with a protective film 9 made of, for example, a TAC film.
- the polarizer 17, the protective film or optical compensation plate 8, and the protective film 9 constitute a polarizing plate 19.
- a backlight unit 53 is disposed on the back side of the display panel 59.
- FIG. 9 is a schematic plan view showing the relationship between the absorption axis of the polarizer 17 and the absorption axis of the polarizer 15 when viewed from the polarizer 17 side.
- the polarizer 17 is arranged such that the absorption axis forms an angle of 0 ° with respect to the horizontal direction
- the polarizer 15 is arranged so that the absorption axis forms an angle of 90 ° with respect to the horizontal direction.
- the front and back polarizers of the liquid crystal display device are arranged so that the absorption axes thereof are 90 °. With this configuration, it is possible to obtain effects such as less light leakage in black display and an increased contrast ratio.
- the polarizer 15 made of PVA or the like and the polarizer 17 are covered with the protective film 5 made of TAC film or the like, the protective film or optical compensation plate 6, the protective film or optical compensation plate 8, or the protective film 9.
- a polarizer is usually bonded to a protective film by roll-to-roll to form a polarizing plate material, and the polarizing plate is cut out from the polarizing plate material and disposed on the active matrix substrate 1 or the CF substrate 2. There are many.
- the longitudinal dimension of the polarizing plate 18 is determined by the roll width of the polarizing plate material. There is a problem that it cannot be made longer.
- FIG. 10A and FIG. 10B are explanatory diagrams when a polarizing plate is cut out from the polarizing plate material.
- the polarizing plate material is wound in a state where the longitudinal direction coincides with the axial direction of the absorption axis.
- FIG. 10B there is a restriction due to the roll width, and the polarizing plate 19 is cut out with the horizontal width direction aligned with the longitudinal direction of the polarizing plate material, so the vertical dimension of the polarizing plate 19 (the length in the direction perpendicular to the absorption axis). ) Cannot be greater than the roll width.
- the polarizing plate 18 cuts out the horizontal width direction so that it may correspond to the transversal direction of a polarizing plate material, it is possible to make the horizontal dimension (length in the direction perpendicular to the absorption axis) of the polarizing plate 18 greater than the roll width. Can not.
- the roll width is 1330 mm, 1490 mm, 1960 mm, 2250 mm. Accordingly, in the case of a liquid crystal display device having an aspect ratio of 16: 9, when the roll width is 1960 mm, only 85 inch size (approximately 1900 mm ⁇ 1075 mm) can be taken, and when the roll width is 2250 mm, 98 inch size ( Only about 2190 mm x 1240 mm) can be taken.
- the width of the polarizing plate production line is 2300 mm with an ultra-wide line, and a polarizing plate with a width of 2300 mm or more cannot be produced. If the aspect ratio is 16: 9, a polarizing plate with a size of 100 inches or more is required. It cannot be produced.
- the polarizer is stretched in a direction perpendicular to the flow direction of the roll, it is not preferable in production because the productivity is low and the cost becomes high.
- liquid crystal display devices used in mobile devices such as mobile phones and PDAs (personal digital assistants) are required to have high brightness, high definition, and low power consumption.
- a transflective display type liquid crystal display device has been developed that performs display by switching between or in combination with the reflective display mode.
- a circularly polarizing plate is used. That is, in the liquid crystal display device, a circularly polarizing plate having a multigap structure in the liquid crystal layer and including at least one polarizer and a wave plate (retardation plate) is used.
- Patent Document 1 a 1 / 4 ⁇ phase plate and a 1 / 2 ⁇ phase plate are bonded together, and a circularly polarizing plate having a birefringent body of Nz ⁇ 0 between the bonded plate and the polarizer, An invention of a liquid crystal display device including the same is disclosed.
- the front-side polarizing plate and the back-side polarizing plate are arranged so that the respective absorption axis angles are 90 °, and the configuration of the liquid crystal display device of Patent Document 1 is large. Even when applied to a liquid crystal display device, a polarizing plate having a size of 100 inches or more cannot be cut out from the polarizing plate material. Further, when the absorption axis angles of the front-side polarizing plate and the rear-side polarizing plate are 45 ° and 135 ° with respect to the horizontal direction, a polarizing plate having a size of 90 inches or more cannot be cut out.
- the present invention has been made in view of such circumstances, a liquid crystal display device that has good productivity, can be manufactured at low cost, and can be increased in size, and a method for manufacturing the liquid crystal display device.
- the purpose is to provide.
- a liquid crystal display device includes a liquid crystal display including two substrates arranged opposite to each other, a liquid crystal layer interposed between the substrates, and two polarizers arranged on the outside of each substrate.
- each absorption axis of each polarizer is substantially parallel, and a slow axis is 45 ° ⁇ 5 ° or 135 ° ⁇ 5 ° with respect to the absorption axis between one polarizer and one substrate. It has the 1 / 2lambda phase difference plate which makes the angle of.
- linearly polarized light that has passed through one polarizer is rotated by 90 ° by a 1 / 2 ⁇ phase difference plate.
- the polarizer Since the axial directions of the absorption axes of the pair of polarizers are substantially the same direction, when the polarizer is cut out from the polarizer material, or the polarizer material is bonded to a protective film by a roll-to-roll to become a polarizing plate material, When the polarizing plate is cut out from the polarizing plate material, the dimension in the short direction (roll width) of the polarizer material (polarizing plate material) is applied as the maximum dimension in the short direction of the polarizer (polarizing plate). be able to.
- the dimension in the longitudinal direction of the polarizer (polarizing plate) can be taken in the longitudinal direction of the polarizer material (polarizing plate material) based on the aspect ratio. Therefore, the polarizer (polarizing plate) can be cut out in a state where the size is increased.
- the liquid crystal display device is characterized in that an angle formed by each absorption axis of each polarizer is 0 ° or more and 4 ° or less.
- the contrast ratio can be increased, and the light transmission control accuracy becomes better.
- the liquid crystal display device is characterized in that the 1 / 2 ⁇ retardation plate is formed by aligning a liquid crystal layer on a film containing triacetyl cellulose.
- a phase difference of 1 ⁇ 2 ⁇ can be favorably given to visible light of each wavelength.
- the liquid crystal display device is characterized in that the 1 / 2 ⁇ retardation plate is formed by stretching a film containing a cycloolefin polymer.
- a phase difference of 1 ⁇ 2 ⁇ can be more favorably given to visible light of each wavelength.
- the method for manufacturing a liquid crystal display device is a method in which two rectangular substrates are bonded together in a state where liquid crystal is interposed between the substrates, or the substrates are bonded together, and the liquid crystal is filled between the substrates. Then, in a method for manufacturing a liquid crystal display device in which a polarizing plate is arranged on the outside of each substrate, the polarizing plate is cut out so that the longitudinal direction of the polarizing plate material coincides with the longitudinal direction of the polarizing plate material.
- a 1 / 2 ⁇ retardation plate whose slow axis forms an angle of 45 ° ⁇ 5 ° or 135 ° ⁇ 5 ° with respect to the longitudinal direction of the substrate is disposed outside the 1 / 2 ⁇ retardation plate.
- the polarizing plate is arranged so that the longitudinal direction thereof coincides with the longitudinal direction of the substrate, and the other polarizing plate is disposed outside the other substrate so that the longitudinal direction thereof coincides with the longitudinal direction of the substrate. It is characterized by arranging.
- linearly polarized light that has passed through one polarizing plate is rotated by 90 ° by a 1 / 2 ⁇ phase difference plate.
- a pair of polarizing plates can be arranged so that the respective absorption axes are substantially parallel. Since the axial direction of the absorption axis of the pair of polarizing plates is substantially the same direction, the dimension in the short direction of the polarizing plate material (roll width) can be applied as the maximum dimension in the short direction of the polarizing plate. . Accordingly, the polarizing plate can be cut out by taking the dimension in the longitudinal direction in the longitudinal direction of the polarizing plate material based on the aspect ratio, and the size of the polarizing plate can be increased.
- a 1 / 2 ⁇ phase difference plate whose slow axis forms an angle of 45 ° ⁇ 5 ° or 135 ° ⁇ 5 ° with respect to the absorption axis of the polarizer. Therefore, linearly polarized light that has passed through one polarizer is rotated by 90 ° by the 1 / 2 ⁇ phase difference plate.
- a pair of polarizers are arranged so that their respective absorption axes are substantially parallel to each other so that light leakage in black display can be reduced and the contrast ratio can be increased. The effect when the axes are crossed can be obtained.
- the dimension in the short direction of the polarizer (polarizing plate) is the maximum dimension in the short direction of the polarizer material (polarizing plate material) (roll width).
- the dimension in the longitudinal direction of the polarizer (polarizing plate) can be taken in the longitudinal direction of the polarizer material (polarizing plate material) based on the aspect ratio. Therefore, the polarizer (polarizing plate) can be cut out in a state where the size is increased.
- productivity is favorable and can manufacture a liquid crystal display device cheaply compared with the case where the method of extending
- FIG. 1 is an external perspective view of a liquid crystal display device according to Embodiment 1 of the present invention. It is typical sectional drawing which shows the display module of a liquid crystal display device. It is a typical top view which shows the relationship between each absorption axis of each polarizer at the time of seeing from the front side, and the slow axis of a 1/2 (lambda) phase difference plate. It is a typical top view which shows the relationship between the absorption axis of the back side polarizer at the time of seeing from the front side, and the slow axis of a 1/2 (lambda) phase difference plate. It is a typical top view which shows the relationship of the absorption axis of a pair of polarizer at the time of seeing from the front side.
- FIG. 1 is an external perspective view of a liquid crystal display device 50 according to Embodiment 1 of the present invention
- FIG. 2 is a schematic cross-sectional view showing a display module 51 of the liquid crystal display device 50.
- the liquid crystal display device 50 includes a display module 51 having a display panel 52 and a backlight unit 53, a synthetic resin front cabinet 54 and rear cabinet 57 that are accommodated so as to sandwich the display module 51, and a stand 60.
- the display module 51 has a horizontally long and substantially rectangular parallelepiped shape as a whole, and is housed in the front cabinet 54 and the rear cabinet 57 in a vertical posture.
- the display panel 52 is a display panel in MVA mode (Multi-domain Vertical Alignment).
- a mode in which a vertical alignment type material is used as the liquid crystal material is called a VA (Vertical Alignment) mode.
- VA Vertical Alignment
- the VA mode in which the alignment is regulated by providing a slit 11a in a pixel electrode 11 to be described later and a plurality of liquid crystal domains are formed in one pixel is called an MVA mode.
- the display panel 52 includes an active matrix substrate 1, a CF substrate 2, a liquid crystal layer 3, and two polarizers 4 and 7.
- the active matrix substrate 1 and the CF substrate 2 are bonded to each other with a sealing material interposed therebetween, and a liquid crystal layer 3 is formed by injecting a vertical alignment type liquid crystal material therebetween.
- a dropping bonding method is adopted in which a liquid crystal material is dropped into a frame of a seal pattern of one substrate before being overlapped, and then the other substrate is overlapped and bonded under reduced pressure. You may decide.
- the active matrix substrate 1 includes, for example, a glass insulating substrate (hereinafter, not shown), a TFT (thin film transistor), a plurality of gate wirings (scanning wirings) that apply scanning signals to the TFTs, and a plurality of video signals that apply video signals to the TFTs.
- Source wiring signal wiring
- a pixel electrode 11 made of, for example, ITO is formed on the surface.
- the pixel electrode 11 is provided with a slit 11a by patterning.
- the CF substrate 2 is formed by arranging, for example, a black matrix (BM) and color filters such as R (red), G (green), and B (blue) on an insulating substrate made of glass (hereinafter, not shown).
- BM black matrix
- color filters such as R (red), G (green), and B (blue)
- the common electrode 21 made of, for example, ITO or the like is formed on the surface.
- the two polarizers 4 and 7 are arranged on the side opposite to the liquid crystal layer 3 side of each of the active matrix substrate 1 and the CF substrate 2.
- the polarizers 4 and 7 are made of, for example, a PVA film. Both surfaces of the polarizer 4 are covered with a protective film 5 made of, for example, a TAC film and a protective film 6 made of, for example, an acrylic film having a low birefringence.
- a polarizing plate 12 is constituted by the polarizer 4 and the protective films 5 and 6.
- an optical compensation plate 8 made of COP having an in-plane retardation of 63 nm and a thickness direction retardation of 225 nm is interposed, and the optical compensation plate 8 of the polarizer 7 is disposed.
- the surface opposite to the surface on which it is present is covered with a protective film 9 made of, for example, a TAC film.
- the polarizer 7, the optical compensation plate 8, and the protective film 9 constitute a polarizing plate 13.
- the surface of the display panel 52 is subjected to an antiglare surface treatment having a haze value of about 1.
- the backlight unit 53 is disposed on the back side of the display panel 52.
- the backlight unit 53 may be either an edge light method (side light method, light guide plate method) or a direct type.
- the backlight unit 53 includes a light source such as an optical sheet, a light guide plate, and an LED substrate in a chassis.
- a 1 ⁇ 2 ⁇ phase difference plate 10 is interposed between the protective film 6 of the display panel 52 and the active matrix substrate 1.
- the 1 / 2 ⁇ phase difference plate 10 is obtained by aligning a liquid crystal layer on a TAC film.
- the 1 / 2 ⁇ phase difference plate 10 is obtained, for example, by forming a liquid crystal alignment film on the surface of the TAC film and curing a polymerizable liquid crystal on the surface of the liquid crystal alignment film to form a liquid crystal layer.
- the absorption axis of the polarizer 4 and the absorption axis of the polarizer 7 are substantially parallel.
- the angle formed by the absorption axis of the polarizer 4 and the absorption axis of the polarizer 7 is preferably 0 ° or more and 4 ° or less.
- the slow axis of the 1 ⁇ 2 ⁇ phase difference plate 10 forms an angle of 45 ° ⁇ 5 ° with respect to the absorption axis of the polarizer 4.
- FIG. 3A is a schematic plan view showing the relationship between the absorption axes of the polarizers 4 and 7 and the slow axis of the 1 ⁇ 2 ⁇ phase difference plate 10 when viewed from the polarizer 7 side.
- the absorption axis of the polarizer 4 forms an angle of 0 ° ⁇ 2 ° with respect to the horizontal direction
- the absorption axis of the polarizer 7 forms an angle of 0 ° ⁇ 2 ° with respect to the horizontal direction.
- the slow axis of the 1 / 2 ⁇ phase difference plate 10 forms an angle of 45 ° ⁇ 5 ° with respect to the horizontal direction.
- the light emitted from the backlight unit 53 and transmitted through the polarizer 4 having the absorption axis shown in FIG. 3B becomes linearly polarized light polarized in a direction perpendicular to the absorption axis.
- the axis perpendicular to the absorption axis is the transmission axis or the polarization axis.
- the linearly polarized light has a slow axis that forms an angle of 45 ° ⁇ 5 ° with the absorption axis of the polarizer 4, that is, the slow axis forms an angle of 45 ° ⁇ 5 ° with the polarization axis. When it passes through the phase difference plate 10, it is rotated by 90 °.
- the light transmitted through the 1 ⁇ 2 ⁇ phase difference plate 10 becomes linearly polarized light in the 0 ° direction with respect to the horizontal direction.
- the linearly polarized light in the horizontal direction corresponds to the polarized light when the absorption axis of the polarizer is in the vertical direction.
- the absorption axes of the two polarizers 4 and 7 are parallel, but when the axis direction of the absorption axis of the polarizer 4 is vertical, that is, the two polarizers are absorbed.
- the same effect can be obtained as when the axes are arranged so as to intersect.
- the mother glass substrate of the active matrix substrate 1 and the mother glass substrate of the CF substrate 2 are bonded together with a sealing material interposed therebetween, and a liquid crystal material is injected between them to form a liquid crystal layer 3, which is cut out for each substrate.
- a liquid crystal material is dropped into the frame of the seal pattern of the mother glass substrate of one substrate, and then the mother glass of the other substrate is overlaid and attached under reduced pressure, and is cut out for each substrate.
- the polarizing plate 13 is obtained by laminating the polarizer 7 with the protective film 9 by roll-to-roll to form a polarizing plate material, and cutting out from the polarizing plate material.
- the polarizing plate 12 is obtained by bonding the polarizer 4 in a state of being sandwiched between the protective films 5 and 6 by roll-to-roll to form a polarizing plate material, and cutting out from the polarizing plate material.
- the acrylic film is bonded to a roll-to-roll on the polarizing plate material of the polarizing plate 13 to obtain the polarizing plate material of the polarizing plate 12.
- FIG. 4A and 4B are explanatory diagrams in the case of cutting out a polarizing plate from a polarizing plate material.
- the polarizer 4 and the polarizer 7 are shown among the polarizing plates.
- the polarizing plate material is wound in a state where the longitudinal direction coincides with the axial direction of the absorption axis.
- the polarizing plates 13 and 12 including the polarizers 7 and 4 are cut out in a state where the horizontal width direction coincides with the longitudinal direction of the polarizing plate material.
- the polarizing plate material is produced by roll-to-roll, it is subject to restrictions based on the roll width.
- the length of the polarizer in the short side direction (the length in the direction perpendicular to the absorption axis) is restricted by the roll width.
- the dimension in the short direction of the polarizing plate material (roll width) can be applied as the dimension in the short direction of the polarizer.
- the longitudinal dimension of the polarizer can be taken in the longitudinal direction of the polarizing plate material based on the aspect ratio of the display panel 52.
- the roll width is 1330 mm, 1490 mm, 1960 mm, 2250 mm.
- the aspect ratio of the display panel 52 is 16: 9
- the roll width is 1490 mm, the size is 114 inches (approximately 2545 mm ⁇ 1440 mm), and when the roll width is 1960 mm, the size is 150 inches (approximately 3340 mm ⁇ 1910 mm). ) Can be cut out. Therefore, it becomes possible to produce a very large size polarizing plate.
- a 1 / 2 ⁇ phase difference plate 10 is disposed outside the active matrix substrate 1, and the polarizing plate 12 cut out as described above is disposed outside the 1 / 2 ⁇ phase difference plate 10.
- An optical compensation plate 8 is disposed outside the CF substrate 2, and a polarizing plate 13 is disposed outside the optical compensation plate 8. Thereby, the display panel 52 is obtained.
- the productivity is good and the liquid crystal display device is manufactured at a low cost compared with the case where the method of stretching the polarizer in the direction perpendicular to the flow direction of the roll is adopted. can do.
- the 1 ⁇ 2 ⁇ phase difference plate 10 may be disposed on either the lower side or the upper side of the liquid crystal layer 3.
- 3A and 3B show a case where the slow axis of the 1 / 2 ⁇ phase difference plate 10 forms an angle of 45 ° ⁇ 5 ° with respect to the absorption axis of the polarizer 4, but 135 ° ⁇ You may make it make an angle of 5 degrees.
- An optical compensation plate may be interposed between the active matrix substrate 1 and the 1 ⁇ 2 ⁇ phase difference plate 10.
- Embodiment 2 FIG.
- the material of the 1 / 2 ⁇ phase difference plate 14 provided in the display panel 56 is the 1 / 2 ⁇ phase difference of the display panel 52 according to the first embodiment.
- the display module 51 has the same configuration except that it is different from the material of the plate 10.
- FIG. 5 is a schematic cross-sectional view showing the display module 55 of the liquid crystal display device according to the second embodiment.
- the display panel 56 of the display module 55 includes an active matrix substrate 1, a CF substrate 2, a liquid crystal layer 3, and two polarizers 4 and 7.
- a liquid crystal layer 3 is interposed between the active matrix substrate 1 and the CF substrate 2.
- a pixel electrode 11 is formed on the surface of the active matrix substrate 1, and a common electrode 21 is formed on the surface of the CF substrate 2.
- the two polarizers 4 and 7 are arranged on the side opposite to the liquid crystal layer 3 side of each of the active matrix substrate 1 and the CF substrate 2.
- the polarizers 4 and 7 are made of, for example, a PVA film.
- the polarizer 4 is covered with a protective film 5 made of, for example, a TAC film and a protective film 6 made of, for example, an acrylic film having a low birefringence.
- an optical compensation plate 8 made of COP having an in-plane retardation of 63 nm and a thickness direction retardation of 225 nm is interposed, and the optical compensation plate 8 of the polarizer 7 is disposed.
- the surface opposite to the surface on which it is present is covered with a protective film 9 made of, for example, a TAC film.
- a 1 ⁇ 2 ⁇ phase difference plate 14 is interposed between the protective film 6 and the active matrix substrate 1.
- the 1 / 2 ⁇ phase difference plate 14 is formed by causing an optical anisotropy film made of cycloolefin polymer (COP) to have optical anisotropy by stretching.
- COP cycloolefin polymer
- the absorption axis of the polarizer 4 forms an angle of 0 ° ⁇ 2 ° with respect to the horizontal direction
- the absorption axis of the polarizer 7 forms an angle of 0 ° ⁇ 2 ° with respect to the horizontal direction
- the slow axis forms an angle of 45 ° ⁇ 5 ° with respect to the horizontal direction.
- the light emitted from the backlight unit 53 and transmitted through the polarizer 4 becomes linearly polarized light polarized in a direction perpendicular to the absorption axis.
- linearly polarized light passes through the 1 ⁇ 2 ⁇ phase difference plate 14, it is rotated by 90 °. Therefore, the light transmitted through the 1 ⁇ 2 ⁇ phase difference plate 14 becomes linearly polarized light in the 0 ° direction with respect to the horizontal direction. Therefore, the same effect can be obtained as when the axis direction of the absorption axis of the polarizer 4 is the vertical direction, that is, when two polarizers are arranged so that the absorption axes cross each other.
- the dimension in the short direction of the polarizing plate material is the maximum dimension in the short direction of the polarizer. Width) can be applied.
- the longitudinal dimension can be taken in the longitudinal direction of the polarizing plate material based on the aspect ratio of the display panel 56, and the size of the polarizers 4 and 7 can be increased.
- Example 1 A display panel 52 of Example 1 having the above-described 1 / 2 ⁇ retardation plate 10 was produced.
- Example 2 A display panel 56 of Example 2 having the above-described 1 / 2 ⁇ retardation plate 14 was produced.
- FIG. 6 shows the results of examining the wavelength dispersion characteristics of the 1 / 2 ⁇ phase difference plate 10 of the display panel 52 of Example 1, and the wavelength dispersion characteristics of the 1 / 2 ⁇ phase difference plate 14 of the display panel 56 of Example 2 were examined.
- the results are shown in FIG. 6 and 7, it can be seen that both the 1 / 2 ⁇ phase difference plates 10 and 14 can satisfactorily give a phase difference of approximately 1 / 2 ⁇ to visible light of each wavelength.
- a phase difference closer to 1 / 2 ⁇ is given for each wavelength.
- liquid crystal display device of the present invention that can give a phase difference of 1 / 2 ⁇ for each wavelength of visible light as described above, it transmits the polarizer 4,
- the linearly polarized light polarized in the direction perpendicular to the absorption axis is reliably rotated by 90 °, and the same effect as in the case where the two polarizers are arranged so that the absorption axes cross each other can be obtained with certainty.
- the liquid crystal display device is not limited to the VA mode, but may be an IPS (In-Plane Switching) mode, a TN (Twisted Nematic) mode, or the like.
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Abstract
Description
本発明は、テレビジョン受信機、パーソナルコンピュータ等に備えられる液晶表示装置、及び液晶表示装置の製造方法に関する。 The present invention relates to a liquid crystal display device provided in a television receiver, a personal computer, and the like, and a method for manufacturing the liquid crystal display device.
表示装置の中で、液晶表示装置は薄型であり、消費電力が低いという特徴を有する。
図8は、従来の液晶表示装置の表示モジュール58を示す模式的断面図である。
表示モジュール58の表示パネル59は、アクティブマトリクス基板(TFT基板)1と、CF(カラーフィルタ)基板2と、液晶層3と、2枚の偏光子15,17とを有する。アクティブマトリクス基板1とCF基板2とはシール材を挟んで互いに貼り合わされており、その間に垂直配向型の液晶材料が注入されて液晶層3が形成されている。2枚の偏光子15,17は、アクティブマトリクス基板1,CF基板2夫々の、液晶層3側と反対の側に配されている。
Among display devices, a liquid crystal display device is thin and has low power consumption.
FIG. 8 is a schematic cross-sectional view showing a
The
偏光子15,17は例えばPVA(ポリビニルアルコール)フィルム等からなる。偏光子15の両面は、例えばTAC(トリアセチルセルロース)フィルム等からなる保護フィルム5と、例えばTACフィルム等からなる保護フィルム又は光学補償板6とにより覆われている。偏光子15、保護フィルム5、及び保護フィルム又は光学補償板6により偏光板18が構成される。
The
偏光子17とCF基板2との間には例えばTACフィルム等からなる保護フィルム又は光学補償板8が介在し、偏光子17の保護フィルム又は光学補償板8が配されている面と反対側の面は、例えばTACフィルム等からなる保護フィルム9により覆われている。偏光子17、保護フィルム又は光学補償板8、及び保護フィルム9により偏光板19が構成される。
表示パネル59の背面側には、バックライトユニット53が配されている。
A protective film or an
A
図9は、偏光子17側から見た場合の偏光子17の吸収軸と偏光子15の吸収軸との関係を示す模式的平面図である。
偏光子17は吸収軸が水平方向に対し0°の角度をなし、偏光子15は吸収軸が水平方向に対し90°の角度をなすように配されている。すなわち液晶表示装置の表側の偏光子、裏側の偏光子夫々の吸収軸が90°をなすように配されている。この構成により、黒表示での光の漏れが少なく、コントラスト比を大きくすることができる等の効果が得られる。
FIG. 9 is a schematic plan view showing the relationship between the absorption axis of the
The
上述したように、PVA等からなる偏光子15、及び偏光子17はTACフィルム等からなる保護フィルム5,保護フィルム又は光学補償板6、及び保護フィルム又は光学補償板8,保護フィルム9により覆われているが、通常、偏光子がロールtoロールにより保護フィルムと貼り合わされて偏光板材料とされ、この偏光板材料から偏光板が切り出されて、アクティブマトリクス基板1又はCF基板2に配されることが多い。
ここで、上述したように、表側の偏光子17、裏側の偏光子15夫々の吸収軸角度が90°をなす液晶表示装置において、偏光板18の長手方向の寸法を偏光板材料のロール幅より長くすることができないという問題がある。
As described above, the polarizer 15 made of PVA or the like and the
Here, as described above, in the liquid crystal display device in which the absorption axis angles of the
図10A及び図10Bは、偏光板材料から偏光板を切り出す場合の説明図である。
図10Aに示すように、偏光板材料は、長手方向が吸収軸の軸方向と一致する状態で巻き取られている。
図10Bに示すようにロール幅による制約があり、偏光板19は、横幅方向を偏光板材料の長手方向に一致させて切り出すので、偏光板19の縦寸法(吸収軸に垂直な方向の長さ)をロール幅以上にすることができない。そして、偏光板18は、その横幅方向を偏光板材料の短手方向に一致させて切り出すので、偏光板18の横寸法(吸収軸に垂直な方向の長さ)をロール幅以上にすることができない。
FIG. 10A and FIG. 10B are explanatory diagrams when a polarizing plate is cut out from the polarizing plate material.
As shown in FIG. 10A, the polarizing plate material is wound in a state where the longitudinal direction coincides with the axial direction of the absorption axis.
As shown in FIG. 10B, there is a restriction due to the roll width, and the polarizing
通常の偏光板の生産ラインにおいて、ロール幅は1330mm、1490mm、1960mm、2250mmである。
従って、16:9のアスペクト比の液晶表示装置である場合、ロール幅が1960mmである場合、85インチサイズ(略1900mm×1075mm)までしか取れず、ロール幅が2250mmである場合、98インチサイズ(略2190mm×1240mm)までしか取れない。偏光板の生産ラインの幅は超広幅ラインで2300mmであり、2300mm以上の幅の偏光板は作製することができず、16:9のアスペクト比であれば、100インチ以上のサイズの偏光板を作製することができないことになる。
偏光子の延伸をロールの流れ方向と垂直の方向に行うことも考えられるが、生産性が悪く、高価となるので、製造上、好ましくない。
In a normal polarizing plate production line, the roll width is 1330 mm, 1490 mm, 1960 mm, 2250 mm.
Accordingly, in the case of a liquid crystal display device having an aspect ratio of 16: 9, when the roll width is 1960 mm, only 85 inch size (approximately 1900 mm × 1075 mm) can be taken, and when the roll width is 2250 mm, 98 inch size ( Only about 2190 mm x 1240 mm) can be taken. The width of the polarizing plate production line is 2300 mm with an ultra-wide line, and a polarizing plate with a width of 2300 mm or more cannot be produced. If the aspect ratio is 16: 9, a polarizing plate with a size of 100 inches or more is required. It cannot be produced.
Although it is conceivable that the polarizer is stretched in a direction perpendicular to the flow direction of the roll, it is not preferable in production because the productivity is low and the cost becomes high.
ところで、携帯電話機、PDA(携帯情報端末)等のモバイル機器に用いられる液晶表示装置においては、高輝度、高精細、低消費電力が要求されており、この要求を満たす表示形式として、透過表示モードと反射表示モードとを切り替えて、又は併用して表示を行う半透過型表示方式の液晶表示装置が開発されている。この半透過型表示方式を用いた半透過型液晶表示装置においては、円偏光板が用いられている。すなわち、液晶表示装置において、液晶層をマルチギャップ構造にし、偏光子と波長板(位相差板)を少なくとも1枚含む円偏光板が用いられている。特許文献1には、1/4λ位相差板と1/2λ位相差板とを貼り合わせ、この貼り合わせた板と偏光子との間に、Nz<0の複屈折体を有する円偏光板、及びこれを備える液晶表示装置の発明が開示されている。
Incidentally, liquid crystal display devices used in mobile devices such as mobile phones and PDAs (personal digital assistants) are required to have high brightness, high definition, and low power consumption. A transflective display type liquid crystal display device has been developed that performs display by switching between or in combination with the reflective display mode. In a transflective liquid crystal display device using this transflective display system, a circularly polarizing plate is used. That is, in the liquid crystal display device, a circularly polarizing plate having a multigap structure in the liquid crystal layer and including at least one polarizer and a wave plate (retardation plate) is used. In
上述の特許文献1の発明においても、表側の偏光板及び裏側の偏光板は、夫々の吸収軸角度が90°をなすように配されており、特許文献1の液晶表示装置の構成を大型の液晶表示装置に適用したとしても、偏光板材料から100インチ以上のサイズの偏光板を切り出すことはできない。また、表側の偏光板及び裏側の偏光板の吸収軸角度が水平方向に対して夫々45°、135°の場合は90インチ以上のサイズの偏光板を切り出すことはできない。
Also in the above-described invention of
本発明は斯かる事情に鑑みてなされたものであり、生産性が良好であり、安価に製造することができ、大型化を図ることができる液晶表示装置、及び該液晶表示装置の製造方法を提供することを目的とする。 The present invention has been made in view of such circumstances, a liquid crystal display device that has good productivity, can be manufactured at low cost, and can be increased in size, and a method for manufacturing the liquid crystal display device. The purpose is to provide.
本発明に係る液晶表示装置は、対向して配された2枚の基板と、該基板間に介在する液晶層と、各基板の外側に夫々配された2枚の偏光子とを備える液晶表示装置において、各偏光子の各吸収軸は略平行であり、一方の偏光子と一方の基板との間に、遅相軸が前記吸収軸に対し45°±5°、又は135°±5°の角度をなす1/2λ位相差板を有することを特徴とする。 A liquid crystal display device according to the present invention includes a liquid crystal display including two substrates arranged opposite to each other, a liquid crystal layer interposed between the substrates, and two polarizers arranged on the outside of each substrate. In the apparatus, each absorption axis of each polarizer is substantially parallel, and a slow axis is 45 ° ± 5 ° or 135 ° ± 5 ° with respect to the absorption axis between one polarizer and one substrate. It has the 1 / 2lambda phase difference plate which makes the angle of.
本発明においては、一の偏光子を通過した直線偏光の光が1/2λ位相差板により90°回転させられる。これにより、一対の偏光子を夫々の吸収軸が略平行になるように配して、一対の偏光子を夫々の吸収軸が交叉するように配した場合と同様の効果を得ることができる。
一対の偏光子の吸収軸の軸方向が略同一方向であるので、偏光子材料から偏光子が切り出される場合、又は偏光子材料がロールtoロールにより保護フィルムと貼り合わされて偏光板材料とされ、該偏光板材料から偏光板が切り出される場合、偏光子(偏光板)の短手方向の寸法として、最大で、偏光子材料(偏光板材料)の短手方向の寸法(ロール幅)を適用することができる。偏光子(偏光板)の長手方向の寸法は、アスペクト比に基づいて、偏光子材料(偏光板材料)の長手方向に取ることができる。従って、偏光子(偏光板)を、サイズを大きくした状態で切り出すことができる。
In the present invention, linearly polarized light that has passed through one polarizer is rotated by 90 ° by a 1 / 2λ phase difference plate. Thereby, it is possible to obtain the same effect as when a pair of polarizers are arranged so that their respective absorption axes are substantially parallel, and a pair of polarizers are arranged so that their respective absorption axes intersect.
Since the axial directions of the absorption axes of the pair of polarizers are substantially the same direction, when the polarizer is cut out from the polarizer material, or the polarizer material is bonded to a protective film by a roll-to-roll to become a polarizing plate material, When the polarizing plate is cut out from the polarizing plate material, the dimension in the short direction (roll width) of the polarizer material (polarizing plate material) is applied as the maximum dimension in the short direction of the polarizer (polarizing plate). be able to. The dimension in the longitudinal direction of the polarizer (polarizing plate) can be taken in the longitudinal direction of the polarizer material (polarizing plate material) based on the aspect ratio. Therefore, the polarizer (polarizing plate) can be cut out in a state where the size is increased.
本発明に係る液晶表示装置は、各偏光子の各吸収軸がなす角度は0°以上4°以下であることを特徴とする。 The liquid crystal display device according to the present invention is characterized in that an angle formed by each absorption axis of each polarizer is 0 ° or more and 4 ° or less.
本発明においては、黒表示での光の漏れがより少なく、コントラスト比を大きくすることができ、光の透過の制御の精度がより良好になる。 In the present invention, there is less light leakage in black display, the contrast ratio can be increased, and the light transmission control accuracy becomes better.
本発明に係る液晶表示装置は、前記1/2λ位相差板は、トリアセチルセルロースを含むフィルム上に液晶層を配向させてなることを特徴とする。 The liquid crystal display device according to the present invention is characterized in that the 1 / 2λ retardation plate is formed by aligning a liquid crystal layer on a film containing triacetyl cellulose.
本発明においては、各波長の可視光に対して、良好に1/2λの位相差を与えることができる。 In the present invention, a phase difference of ½λ can be favorably given to visible light of each wavelength.
本発明に係る液晶表示装置は、前記1/2λ位相差板は、シクロオレフィンポリマーを含むフィルムを延伸させてなることを特徴とする。 The liquid crystal display device according to the present invention is characterized in that the 1 / 2λ retardation plate is formed by stretching a film containing a cycloolefin polymer.
本発明においては、各波長の可視光に対して、より良好に1/2λの位相差を与えることができる。 In the present invention, a phase difference of ½λ can be more favorably given to visible light of each wavelength.
本発明に係る液晶表示装置の製造方法は、2枚の矩形状をなす基板を該基板間に液晶が介在する状態で貼り合わせた後、又は前記基板を貼り合わせ、該基板間に液晶を充填した後、各基板の外側に夫々偏光板を配する液晶表示装置の製造方法において、偏光板材料の長手方向に、その長手方向が一致するように前記偏光板を切り出し、一方の基板の外側に、その遅相軸が、前記基板の長手方向に対し45°±5°、又は135°±5°の角度をなす1/2λ位相差板を配し、該1/2λ位相差板の外側に、前記偏光板を、その長手方向が前記基板の長手方向と一致するように配し、他方の基板の外側に、他の偏光板を、その長手方向が前記基板の長手方向と一致するように配することを特徴とする。 The method for manufacturing a liquid crystal display device according to the present invention is a method in which two rectangular substrates are bonded together in a state where liquid crystal is interposed between the substrates, or the substrates are bonded together, and the liquid crystal is filled between the substrates. Then, in a method for manufacturing a liquid crystal display device in which a polarizing plate is arranged on the outside of each substrate, the polarizing plate is cut out so that the longitudinal direction of the polarizing plate material coincides with the longitudinal direction of the polarizing plate material. A 1 / 2λ retardation plate whose slow axis forms an angle of 45 ° ± 5 ° or 135 ° ± 5 ° with respect to the longitudinal direction of the substrate is disposed outside the 1 / 2λ retardation plate. The polarizing plate is arranged so that the longitudinal direction thereof coincides with the longitudinal direction of the substrate, and the other polarizing plate is disposed outside the other substrate so that the longitudinal direction thereof coincides with the longitudinal direction of the substrate. It is characterized by arranging.
本発明においては、一の偏光板を通過した直線偏光の光が1/2λ位相差板により90°回転させられる。これにより、一対の偏光板を夫々の吸収軸が略平行になるように配することができる。
一対の偏光板の吸収軸の軸方向が略同一方向であるため、偏光板の短手方向の寸法として、最大で、偏光板材料の短手方向の寸法(ロール幅)を適用することができる。従って、偏光板を、長手方向の寸法をアスペクト比に基づき、偏光板材料の長手方向に取って切り出すことができ、偏光板の大きさを大きくすることができる。
In the present invention, linearly polarized light that has passed through one polarizing plate is rotated by 90 ° by a 1 / 2λ phase difference plate. Thereby, a pair of polarizing plates can be arranged so that the respective absorption axes are substantially parallel.
Since the axial direction of the absorption axis of the pair of polarizing plates is substantially the same direction, the dimension in the short direction of the polarizing plate material (roll width) can be applied as the maximum dimension in the short direction of the polarizing plate. . Accordingly, the polarizing plate can be cut out by taking the dimension in the longitudinal direction in the longitudinal direction of the polarizing plate material based on the aspect ratio, and the size of the polarizing plate can be increased.
本発明によれば、偏光子と一方の基板との間に、遅相軸が偏光子の吸収軸に対し45°±5°、又は135°±5°の角度をなす1/2λ位相差板を有するので、一の偏光子を通過した直線偏光の光が1/2λ位相差板により90°回転させられる。これにより、一対の偏光子を夫々の吸収軸が略平行になるように配して、黒表示での光の漏れが少なく、コントラスト比を大きくすることができる等の、一対の偏光子の吸収軸を交叉させた場合の効果を得ることができる。 According to the present invention, between the polarizer and one substrate, a 1 / 2λ phase difference plate whose slow axis forms an angle of 45 ° ± 5 ° or 135 ° ± 5 ° with respect to the absorption axis of the polarizer. Therefore, linearly polarized light that has passed through one polarizer is rotated by 90 ° by the 1 / 2λ phase difference plate. As a result, a pair of polarizers are arranged so that their respective absorption axes are substantially parallel to each other so that light leakage in black display can be reduced and the contrast ratio can be increased. The effect when the axes are crossed can be obtained.
一対の偏光子の吸収軸の軸方向を略同一方向にすることができるので、偏光子材料から偏光子が切り出される場合、又は偏光子材料がロールtoロールにより保護フィルムと貼り合わされて偏光板材料とされ、該偏光板材料から偏光板が切り出される場合、偏光子(偏光板)の短手方向の寸法として、最大で、偏光子材料(偏光板材料)の短手方向の寸法(ロール幅)を適用することができる。偏光子(偏光板)の長手方向の寸法は、アスペクト比に基づいて、偏光子材料(偏光板材料)の長手方向に取ることができる。従って、偏光子(偏光板)を、サイズを大きくした状態で切り出すことができる。 Since the axial directions of the absorption axes of the pair of polarizers can be made substantially the same direction, when the polarizer is cut out from the polarizer material, or the polarizer material is bonded to the protective film by a roll-to-roll and the polarizing plate material When the polarizing plate is cut out from the polarizing plate material, the dimension in the short direction of the polarizer (polarizing plate) is the maximum dimension in the short direction of the polarizer material (polarizing plate material) (roll width). Can be applied. The dimension in the longitudinal direction of the polarizer (polarizing plate) can be taken in the longitudinal direction of the polarizer material (polarizing plate material) based on the aspect ratio. Therefore, the polarizer (polarizing plate) can be cut out in a state where the size is increased.
そして、上述したように、偏光子の延伸をロールの流れ方向と垂直の方向に行う方法を採用する場合と比較して、生産性が良好であり、安価に液晶表示装置を製造することができる。 And as above-mentioned, productivity is favorable and can manufacture a liquid crystal display device cheaply compared with the case where the method of extending | stretching a polarizer in the direction perpendicular | vertical to the flow direction of a roll is employ | adopted. .
以下、本発明をその実施の形態を示す図面に基づいて具体的に説明する。
実施の形態1.
図1は本発明の実施の形態1に係る液晶表示装置50の外観斜視図、図2は液晶表示装置50の表示モジュール51を示す模式的断面図である。
液晶表示装置50は、表示パネル52及びバックライトユニット53を有する表示モジュール51と、該表示モジュール51を挟むようにして収容する合成樹脂製のフロントキャビネット54及びリアキャビネット57と、スタンド60とを備える。表示モジュール51は、全体として横長の略直方体状をなし、縦姿勢でフロントキャビネット54及びリアキャビネット57内に収容されている。
Hereinafter, the present invention will be specifically described with reference to the drawings showing embodiments thereof.
1 is an external perspective view of a liquid
The liquid
表示パネル52は、MVAモード(Multi-domain Vertical Alignment)の表示パネルである。液晶材料として垂直配向型の材料を用いるモードはVA(Vertical Alignment)モードと呼ばれる。後述する画素電極11にスリット11aを設けたりすること等により配向を規制し、1つの画素に複数の液晶ドメインを形成するようにしたVAモードは、MVAモードと呼ばれている。
The
表示パネル52は、アクティブマトリクス基板1と、CF基板2と、液晶層3と、2枚の偏光子4,7とを有する。アクティブマトリクス基板1とCF基板2とはシール材を挟んで互いに貼り合わされており、その間に垂直配向型の液晶材料が注入されて液晶層3が形成されている。液晶層3の形成方法として、重ね合わせる前の一方の基板のシールパターンの枠内に液晶材料を滴下し、その後、減圧下で他方の基板を重ね合わせて貼り付ける、滴下貼り合わせ法を採用することにしてもよい。
The
アクティブマトリクス基板1は、例えばガラス製の絶縁性基板(以下、不図示)に、TFT(薄膜トランジスタ)と、TFTに走査信号を与える複数のゲート配線(走査配線)と、TFTに映像信号を与える複数のソース配線(信号配線)とを形成してなり、表面に例えばITO等からなる画素電極11が形成されている。画素電極11には、パターニングによりスリット11aが設けられている。
The
CF基板2は、例えばガラス製の絶縁性基板(以下、不図示)に、ブラックマトリックス(BM)、並びにR(赤)、G(緑)、及びB(青)等のカラーフィルタを配列してなり、表面に例えばITO等からなる共通電極21が形成されている。
The
2枚の偏光子4,7は、アクティブマトリクス基板1,CF基板2夫々の、液晶層3側と反対の側に配されている。
偏光子4,7は例えばPVAフィルム等からなる。偏光子4の両面は、例えばTACフィルム等からなる保護フィルム5と、例えば複屈折率が小さいアクリルフィルムよりなる保護フィルム6とにより覆われている。偏光子4、及び保護フィルム5,6により偏光板12が構成される。
The two
The
偏光子7とCF基板2との間には、面内位相差:63nm、厚み方向位相差:225nmのCOPからなる光学補償板8が介在し、偏光子7の光学補償板8が配されている面と反対側の面は、例えばTACフィルム等からなる保護フィルム9により覆われている。偏光子7、光学補償板8、及び保護フィルム9により偏光板13が構成される。
表示パネル52の表面は、ヘイズ値が1程度であるアンチグレア表面処理を施されている。
Between the
The surface of the
バックライトユニット53は、表示パネル52の背面側に配される。バックライトユニット53は、エッジライト方式(サイドライト方式、導光板方式)、及び直下型方式のいずれであってもよい。エッジライト方式の場合、バックライトユニット53は、光学シート、導光板、及びLED基板等の光源をシャーシに収納してなる。
The
本実施の形態においては、表示パネル52の保護フィルム6とアクティブマトリクス基板1との間に、1/2λ位相差板10が介在されている。
1/2λ位相差板10は、TACフィルム上に液晶層を配向させて得られる。1/2λ位相差板10は、例えば、TACフィルムの表面に液晶配向膜を形成し、液晶配向膜の表面に重合性液晶を硬化させて液晶層を形成することにより得られる。
In the present embodiment, a ½λ
The 1 / 2λ
偏光子4の吸収軸と偏光子7の吸収軸とは略平行である。偏光子4の吸収軸と偏光子7の吸収軸とがなす角度は、0°以上4°以下であるのが好ましい。
そして、1/2λ位相差板10の遅相軸は、偏光子4の吸収軸に対し45°±5°の角度をなす。
The absorption axis of the
The slow axis of the ½λ
図3Aは、偏光子7側から見た場合の偏光子4,7の吸収軸、及び1/2λ位相差板10の遅相軸の関係を示す模式的平面図である。
本実施の形態においては、偏光子4の吸収軸は水平方向に対し0°±2°の角度をなし、偏光子7の吸収軸は水平方向に対し0°±2°の角度をなしている。1/2λ位相差板10の遅相軸は、水平方向に対し45°±5°の角度をなしている。
FIG. 3A is a schematic plan view showing the relationship between the absorption axes of the
In the present embodiment, the absorption axis of the
バックライトユニット53から出射され、図3Bに示す吸収軸を有する偏光子4を透過した光は、吸収軸に垂直な方向に偏光した直線偏光となる。この吸収軸に垂直な方向の軸が透過軸又は偏光軸である。直線偏光した光は、その遅相軸が偏光子4の吸収軸と45°±5°の角度をなす、すなわち遅相軸が前記偏光軸と45°±5°の角度をなす、1/2λ位相差板10を通過した場合、90°回転させられる。よって、1/2λ位相差板10を透過した光は水平方向に対し0°方向の直線偏光となる。水平方向の直線偏光は、偏光子の吸収軸が垂直方向である場合の偏光に相当する。
The light emitted from the
従って、図3Cに示すように、2枚の偏光子4,7の吸収軸は平行であるが、偏光子4の吸収軸の軸方向が垂直方向である場合、すなわち2枚の偏光子を吸収軸が交叉するように配置した場合と同様の効果が得られる。
Therefore, as shown in FIG. 3C, the absorption axes of the two
以下、液晶表示装置50の表示パネル52の製造方法について説明する。
アクティブマトリクス基板1のマザーガラス基板とCF基板2のマザーガラス基板とをシール材を挟んで貼り合わせ、その間に液晶材料を注入して液晶層3を形成し、基板毎に切り出す。又は、一方の基板のマザーガラス基板のシールパターンの枠内に液晶材料を滴下し、その後、減圧下で他方の基板のマザーガラスを重ね合わせて貼り付け、基板毎に切り出す。
Hereinafter, a method for manufacturing the
The mother glass substrate of the
偏光板13は、偏光子7がロールtoロールにより保護フィルム9と貼り合わされて偏光板材料とされ、この偏光板材料から切り出されることにより得られる。
偏光板12は、偏光子4がロールtoロールにより保護フィルム5,6に挟まれた状態で貼り合わされて偏光板材料とされ、この偏光板材料から切り出されることにより得られる。又は、上述の偏光板13の偏光板材料に、前記アクリルフィルムをロールtoロールに貼り合わされて、偏光板12の偏光板材料が得られる。
The polarizing plate 13 is obtained by laminating the
The
図4A及び図4Bは、偏光板材料から偏光板を切り出す場合の説明図である。図4Bにおいては、偏光板のうち、偏光子4及び偏光子7を表している。
図4Aに示すように、偏光板材料は、長手方向が吸収軸の軸方向と一致する状態で巻き取られている。
図4Bに示すように、偏光子7,4を含む偏光板13,12は、横幅方向が、偏光板材料の長手方向に一致する状態で切り出される。
4A and 4B are explanatory diagrams in the case of cutting out a polarizing plate from a polarizing plate material. In FIG. 4B, the
As shown in FIG. 4A, the polarizing plate material is wound in a state where the longitudinal direction coincides with the axial direction of the absorption axis.
As shown in FIG. 4B, the
以上のように、偏光板材料はロールtoロールで作製するので、ロールの幅に基づく制約を受ける。偏光子4と偏光子7との吸収軸角度を同一方向とした場合、偏光子の短辺方向の長さ(吸収軸に垂直な方向の長さ)がロール幅の制約を受ける。換言すれば、偏光子の短手方向の寸法として、最大で、偏光板材料の短手方向の寸法(ロール幅)を適用することができる。偏光子の長手方向の寸法は、表示パネル52のアスペクト比に基づいて、偏光板材料の長手方向に取ることができる。
As described above, since the polarizing plate material is produced by roll-to-roll, it is subject to restrictions based on the roll width. When the absorption axis angles of the
通常の偏光板の生産ラインにおいて、ロール幅は1330mm、1490mm、1960mm、2250mmである。
表示パネル52のアスペクト比が16:9である場合、ロール幅が1490mmであるとき、114インチサイズ(略2545mm×1440mm)まで、ロール幅が1960mm幅であるとき、150インチサイズ(略3340mm×1910mm)まで切り出すことが可能となる。従って、超大型サイズの偏光板を作製することが可能となる。
In a normal polarizing plate production line, the roll width is 1330 mm, 1490 mm, 1960 mm, 2250 mm.
When the aspect ratio of the
前記アクティブマトリクス基板1の外側に1/2λ位相差板10を配し、1/2λ位相差板10の外側に、上述のようにして切り出した偏光板12を配す。
CF基板2の外側に光学補償板8を配し、光学補償板8の外側に偏光板13を配す。これにより、表示パネル52が得られる。
A 1 / 2λ
An
本実施の形態においては、上述したように偏光子の延伸をロールの流れ方向と垂直の方向に行う方法を採用する場合と比較して、生産性が良好であり、安価に液晶表示装置を製造することができる。 In the present embodiment, as described above, the productivity is good and the liquid crystal display device is manufactured at a low cost compared with the case where the method of stretching the polarizer in the direction perpendicular to the flow direction of the roll is adopted. can do.
なお、1/2λ位相差板10は、液晶層3の下側、及び上側のいずれの側に配してもよい。
また、図3A及び図3Bにおいては、1/2λ位相差板10の遅相軸が偏光子4の吸収軸に対し、45°±5°の角度をなす場合を示しているが、135°±5°の角度をなすようにしてもよい。
そして、アクティブマトリクス基板1と1/2λ位相差板10との間に、光学補償板を介在させることにしてもよい。
Note that the ½λ
3A and 3B show a case where the slow axis of the 1 / 2λ
An optical compensation plate may be interposed between the
実施の形態2.
本発明の実施の形態2に係る液晶表示装置の表示モジュール55は、表示パネル56に備えられる1/2λ位相差板14の材質が、実施の形態1に係る表示パネル52の1/2λ位相差板10の材質と異なること以外は、表示モジュール51と同様の構成を有する。
In the
図5は、実施の形態2に係る液晶表示装置の表示モジュール55を示す模式的断面図である。図中、図2と同一部分は同一符号を付して詳細な説明を省略する。
表示モジュール55の表示パネル56は、アクティブマトリクス基板1と、CF基板2と、液晶層3と、2枚の偏光子4,7とを有する。アクティブマトリクス基板1とCF基板2との間に液晶層3が介在する。
アクティブマトリクス基板1の表面には画素電極11が形成され、CF基板2の表面には、共通電極21が形成されている。
FIG. 5 is a schematic cross-sectional view showing the
The
A
2枚の偏光子4,7は、アクティブマトリクス基板1,CF基板2夫々の、液晶層3側と反対の側に配されている。
偏光子4,7は例えばPVAフィルム等からなる。偏光子4は、例えばTACフィルム等からなる保護フィルム5と、例えば複屈折率が小さいアクリルフィルムよりなる保護フィルム6とにより覆われている。
The two
The
偏光子7とCF基板2との間には、面内位相差:63nm、厚み方向位相差:225nmのCOPからなる光学補償板8が介在し、偏光子7の光学補償板8が配されている面と反対側の面は、例えばTACフィルム等からなる保護フィルム9により覆われている。
Between the
本実施の形態においては、保護フィルム6とアクティブマトリクス基板1との間に、1/2λ位相差板14が介在されている。
1/2λ位相差板14は、シクロオレフィンポリマー(COP)からなる光学等方性フィルムに対し、延伸により光学的異方性を生じさせてなる。
In the present embodiment, a ½λ
The 1 / 2λ
偏光子4の吸収軸は水平方向に対し0°±2°の角度をなし、偏光子7の吸収軸は水平方向に対し0°±2°の角度をなし、1/2λ位相差板14の遅相軸は、水平方向に対し45°±5°の角度をなしている。
The absorption axis of the
バックライトユニット53から出射され、偏光子4を透過した光は、吸収軸に垂直な方向に偏光した直線偏光となる。直線偏光した光は、1/2λ位相差板14を通過した場合、90°回転させられる。よって、1/2λ位相差板14を透過した光は水平方向に対し0°方向の直線偏光となる。
従って、偏光子4の吸収軸の軸方向が垂直方向である場合、すなわち2枚の偏光子を吸収軸が交叉するように配置した場合と同様の効果が得られる。
The light emitted from the
Therefore, the same effect can be obtained as when the axis direction of the absorption axis of the
本実施の形態においては、偏光子4,7の吸収軸の軸方向が略同一方向であるので、偏光子の短手方向の寸法として、最大で、偏光板材料の短手方向の寸法(ロール幅)を適用することができる。長手方向の寸法は、表示パネル56のアスペクト比に基づき、偏光板材料の長手方向に取って取ることができ、偏光子4,7のサイズを大きくすることができる。
In the present embodiment, since the axial directions of the absorption axes of the
以下、本発明の実施例につき具体的に説明するが、本発明はこの実施例に限定されるものではない。 Hereinafter, examples of the present invention will be described in detail, but the present invention is not limited to these examples.
[実施例1]
上述の1/2λ位相差板10を有する実施例1の表示パネル52を作製した。
[Example 1]
A
[実施例2]
上述の1/2λ位相差板14を有する実施例2の表示パネル56を作製した。
[Example 2]
A
[波長分散特性]
実施例1の表示パネル52の1/2λ位相差板10につき波長分散特性を調べた結果を図6に、実施例2の表示パネル56の1/2λ位相差板14につき波長分散特性を調べた結果を図7に示す。
図6及び図7より、1/2λ位相差板10及び14ともに、各波長の可視光に対して、良好に略1/2λの位相差を与えることができることが分かる。特に、COPからなる光学等方性フィルムに対し、延伸により光学的異方性を生じさせてなる1/2λ位相差板14の場合、各波長について、より1/2λに近い位相差を与えることができることが分かる。
[Chromatic dispersion characteristics]
FIG. 6 shows the results of examining the wavelength dispersion characteristics of the 1 / 2λ
6 and 7, it can be seen that both the 1 / 2λ
本発明の液晶表示装置の1/2λ位相差板として、以上のように可視光の各波長について1/2λの位相差を与えることができるものを使用することで、偏光子4を透過し、吸収軸に垂直な方向に偏光した直線偏光が、確実に90°回転させられ、2枚の偏光子を吸収軸が交叉するように配置した場合と同様の効果が確実に得られる。
By using a liquid crystal display device of the present invention that can give a phase difference of 1 / 2λ for each wavelength of visible light as described above, it transmits the
なお、本発明は上述した実施の形態1及び2の内容に限定されるものではなく、請求項に示した範囲で種々の変更が可能である。すなわち、請求項に示した範囲で適宜変更した技術的手段を組み合わせて得られる実施形態も本発明の技術的範囲に含まれる。
例えば、液晶表示装置はVAモードのものに限定されるものではなく、IPS(In-Plane Switching)モード、TN(Twisted Nematic)モード等であってもよい。
In addition, this invention is not limited to the content of
For example, the liquid crystal display device is not limited to the VA mode, but may be an IPS (In-Plane Switching) mode, a TN (Twisted Nematic) mode, or the like.
1 アクティブマトリクス基板
11 画素電極
2 CF基板
21 共通電極
3 液晶層
4、7 偏光子
5、6、9 保護フィルム
8 光学補償板
10、14 1/2λ位相差板
12、13 偏光板
50 液晶表示装置
51、55 表示モジュール
52、56 表示パネル
53 バックライトユニット
DESCRIPTION OF
Claims (5)
各偏光子の各吸収軸は略平行であり、
一方の偏光子と一方の基板との間に、遅相軸が前記吸収軸に対し45°±5°、又は135°±5°の角度をなす1/2λ位相差板を有することを特徴とする液晶表示装置。 In a liquid crystal display device comprising two substrates arranged opposite to each other, a liquid crystal layer interposed between the substrates, and two polarizers arranged on the outside of each substrate,
Each absorption axis of each polarizer is substantially parallel,
A 1 / 2λ phase difference plate having a slow axis of 45 ° ± 5 ° or 135 ° ± 5 ° with respect to the absorption axis is provided between one polarizer and one substrate. Liquid crystal display device.
偏光板材料の長手方向に、その長手方向が一致するように前記偏光板を切り出し、
一方の基板の外側に、その遅相軸が、前記基板の長手方向に対し45°±5°、又は135°±5°の角度をなす1/2λ位相差板を配し、
該1/2λ位相差板の外側に、前記偏光板を、その長手方向が前記基板の長手方向と一致するように配し、
他方の基板の外側に、他の偏光板を、その長手方向が前記基板の長手方向と一致するように配することを特徴とする液晶表示装置の製造方法。
After bonding two rectangular substrates in a state where liquid crystal is interposed between the substrates, or after bonding the substrates and filling the liquid crystal between the substrates, a polarizing plate is placed on the outside of each substrate. In the manufacturing method of the liquid crystal display device to be arranged,
Cut out the polarizing plate so that the longitudinal direction of the polarizing plate material matches the longitudinal direction,
A 1 / 2λ phase difference plate whose slow axis forms an angle of 45 ° ± 5 ° or 135 ° ± 5 ° with respect to the longitudinal direction of the substrate is disposed outside one substrate,
On the outside of the 1 / 2λ retardation plate, the polarizing plate is arranged so that its longitudinal direction coincides with the longitudinal direction of the substrate,
A method of manufacturing a liquid crystal display device, comprising: arranging another polarizing plate on the outside of the other substrate so that the longitudinal direction thereof coincides with the longitudinal direction of the substrate.
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2009031402A (en) * | 2007-07-25 | 2009-02-12 | Sumitomo Chemical Co Ltd | Liquid crystal display |
| JP2013122530A (en) * | 2011-12-12 | 2013-06-20 | Sumitomo Chemical Co Ltd | Composite polarizing plate set, liquid crystal panel, and liquid crystal display device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2009031402A (en) * | 2007-07-25 | 2009-02-12 | Sumitomo Chemical Co Ltd | Liquid crystal display |
| JP2013122530A (en) * | 2011-12-12 | 2013-06-20 | Sumitomo Chemical Co Ltd | Composite polarizing plate set, liquid crystal panel, and liquid crystal display device |
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