WO2016032312A1 - Method for constructing wave-shaped reinforced concrete roofs - Google Patents
Method for constructing wave-shaped reinforced concrete roofs Download PDFInfo
- Publication number
- WO2016032312A1 WO2016032312A1 PCT/MX2015/000116 MX2015000116W WO2016032312A1 WO 2016032312 A1 WO2016032312 A1 WO 2016032312A1 MX 2015000116 W MX2015000116 W MX 2015000116W WO 2016032312 A1 WO2016032312 A1 WO 2016032312A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- warped
- reinforced concrete
- rods
- construction process
- roofs
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
- B32B15/09—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyesters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B7/00—Roofs; Roof construction with regard to insulation
- E04B7/08—Vaulted roofs
- E04B7/10—Shell structures, e.g. of hyperbolic-parabolic shape; Grid-like formations acting as shell structures; Folded structures
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
Definitions
- a further objective of the present invention is to provide a reinforced concrete roof with Hyperbolic Paraboloid surface.
- Figure 1. Shows a perspective view of columns that serve, as a practical example, of supports for an insulated roof of reinforced concrete with Hyperbolic Paraboloid surface.
- Figure 2. Shows a perspective view of the assembly of the elements that make up the support frame.
- Figure 3a Shows the profile of the area in which some stringers are moved that are fixed with the help of fasteners.
- Figure 3b Shows, in front view, some elements of different materials that are used as stringers and that are fixed with the help of fasteners.
- Figure 4. Shows a perspective view of the Lycra assembly on the stringers and the support frame.
- Figure 5. Shows a perspective view of the application of the resin and fiberglass layers on the Lycra. In addition to the mounting of the enclosure frame.
- Figure 6.- Shows a perspective view of the upper end bending of the column.
- Figure 7. It shows an approach to the overlapping and anchoring of the perimeter rods.
- Figure 8.- Shows the assembly of the steel grid on the formwork.
- Figure 9. Shows the emptying of the concrete on the steel grid and with the formwork.
- Figure 10a Shows a cut of the layers that make up the concrete cover.
- Figure 10b »Shows a cut of the layers that make up the concrete cover, but with a greater number of layers of resin and fiberglass.
- Figure 11.- Shows the finished reinforced concrete roof.
- Figure 14.- Shows a perspective view of the assembly of the lower beveling of the slab and the placement of the stringers and fastener.
- Figure 15.- Shows a perspective view of the lycra assembly for the continuous cover.
- Figure 16. Shows a perspective view of the application of the resin and fiberglass layers on the Lycra, as well as the mounting of the fencing bar for the construction of the continuous roof.
- Figure 17.- Shows the assembly of the perimeter rods and the load rods.
- Figure 18. Shows the assembly of the steel grid on the formwork and the load rods and the perimeter rods.
- the present invention consists of a construction process of warped reinforced concrete roofs that includes the following stages: 1) Construction of structural supports; The supports can be columns, insulated footings, concrete dies, walls, steel profiles, slabs, beams, beams and other known structural elements (concrete or steel) that have sufficient strength to receive the stresses transmitted by the concrete decks. armed. 2) Mounting a support frame: The support frame is composed of a support structure (polines, stability bars and fasteners) and the frame (stringers). Said elements may be previously manufactured with steel profiles or manufactured in situ with wooden structure, the joining of said elements may be with known means, among which are included; screws, nuts, rivets, pins, staples, nails, etc.
- Lycra fabric Since the support frame has been assembled, the Lycra fabric is fixed to the frame with the help of known means, including; screws, nuts, rivets, pins, staples, nails, etc., depending on the material used in the support frame (wood or steel).
- the Lycra fabric should be fixed maximum at every 10 centimeters over the length of each of the support frame stringers and should be stretched to the maximum. To get the warped shape, the Lycra must be stretched to the maximum, always trying not to tear or break it.
- a fencing frame should be placed that consists of the placement of bars that delimit the surface of the roof to be built and whose function is to prevent runoff of concrete. For this, bars are placed on the perimeter of the stiffened Lycra fabric and fixed on the stringers, making a kind of sandwich and fixed to the stringers with the help of known means, among which are included; nails, screws, nuts, rivets, pins, staples, etc. 6) Place you armed to base da rods and wire rod: Once the formwork is ready, proceed to mount a perimeter rods that are attached and fixed to some anchor rods. The perfmetral rods have the function of supporting the edge forces that appear on the warped concrete decks.
- a steel grid is placed that serves as reinforcement of the concrete.
- the steel grid is constructed strip by strip with wire rod and the annealed wire ties are tied, the grid enters the anchoring area and the perimeter rods can be used welding to ensure greater strength. As an extra reinforcement, it can be superimposed on the formwork and under the steel grid, a steel mesh or fabric, which gives greater resistance to the roof.
- the main characteristics of this construction process are: a) Cover resistance to tension and compression stress. b) Great manipulation of the final shape of the roof. c) Reduction of construction times. d) Reduction of labor. e) Reduction of material used. f) The final construction is monolithic. g) Industrially applicable in housing complexes and urban developments. h) Long life of the roof. 0 Low construction cost. j) Useful in the entire range of architectural configurations and designs.
- Modality 1 Describes the construction process of an insulated roof. That is, a cover that has been conceived as a unique structure and whose supports are only intended to support it.
- Modality 2 Describes the construction process of a continuous roof. That is, a roof that is built from existing structures and that serve to anchor and support the roof.
- FIG. 1 shows the structural supports, in this case columns (1), which serve to displace the roof.
- the columns (1) are constructed in a conventional manner and are reinforced with a castle made up of steel bars (rods) and rings, the steel bars are called anchor rods (2) and their function is to anchor the offset of the cover.
- the rod of ajeje (2) is uncooked in the upper part of the column (i), this is so because at least 45 centimeters should be left free that serve to subsequently the perimetral rods (13), tat and overlap and anchor as shown in Figure 7.
- columns (1) are used in this example, the cover can be displaced from the ground level, using concrete dies.
- the roof can also be displaced from other known structural elements, including; trabes, steel profiles, beams. footings, pillars, etc., provided that these have been designed to support the roof and have sufficient strength to receive the efforts transmitted by it.
- the anchor rods (2) For reinforced concrete elements that are used as supports, the anchor rods (2) must be left at least 45 centimeters for overlapping with the perimeter rods (13). If the structural elements used as supports are made of steel, the perimeter rods (13) are welded to said elements. In the event that the roof is displaced in existing elements, the steps described in Modality 2 must be followed.
- the support frame is placed.
- the support frame is made up of two structures; the support structure (polines (3), stability bars (4) and fasteners (6)) and the frame (stringers (5)).
- Figure 2 shows the placement of the support frame.
- the fasteners (6) are first placed at the upper ends of the columns (1), the fasteners (6) are fixed to the columns (1) with the aid of known fixing means, including; nails for concrete, thymes, pins, wire, etc., this is illustrated in greater detail in Figure 3a and 3b.
- polines (3) are placed according to the design, figure 2.
- the polines (3) are fixed to the ground with known fixing means, between the which are included; nail them directly on the ground, fix them with the help of stakes and nails, fix them with a steel base that is screwed to the ground, etc. Subsequently the polines (3) are stabilized with stability bars (4) which, a) Like the polines (3), are fixed to the ground with the known fixing means, which gives them great structural safety.
- the connection between the polines (3) and the stability bars (4) is made with the known joining means, among which are included; nails, staples, rivets, screws, pins, wire, etc.
- the relationship between the stringers (5) and the polines (3) is that of transmitting the roof loads to the polines (3) while the concrete sets.
- the structural elements of the support frame; Fasteners (6), polines (3), stability bars (4) and stringers (5) can be manufactured with wooden structure (boards, planks, bars, struts, sheets, blocks, etc.) or with steel structure (sheet, bars, profiles, plates, floor, channels, etc.).
- Figure 3b shows the use of some of the materials such as wood and steel profiles in the conception of support frame elements.
- the lycra fabric (7) is placed, which together with the resin (10 and 12) and the glass fiber (11) form the cover formwork.
- the assembly of the Lycra fabric (7) can be seen.
- the Lycra fabric (7) is fixed to the stringers (S) maximum at every 10 centimeters over the length of each of the stringers (S). That is, if the length of the crossbar (5) is two meters, there should be at least twenty fixing points between the Lycra (7) and the crossbar (5).
- known fixing means are used, including; nails, staples, rivets, pins, screws and nuts, etc.
- the Lycra fabric (7) should be stretched to the maximum, this, to obtain a uniform wrinkle-free surface, but supervising that the Lycra fabric (7) does not tear or break.
- the Lycra fabric (7) is fixed in each and every one of the stringers (5) that conform the perimeter of the support frame, always stretching the Lycra (7) to the maximum to obtain the warped surface.
- the Lycra fabric (7) must be continuous, that is, it must be a single piece of fabric that covers a certain area, in order to obtain a regular surface, although it is possible to join or sew pieces of Lycra fabric (7) covering large areas, as the Lycra fabric (7) allows to cover large spaces thanks to its elasticity.
- the Lycra fabric (7) is stiffened or hardened to Get the formwork.
- Lycra (7) is stiffened or hardened with the aid of resin (10 and 12) and fiberglass (11).
- Figure 5 shows the application of the resin (10 and 12) and the fiberglass (11).
- the polyester resin (10 and 12) must be prepared with the help of a catalyst (provided by the manufacturer), this to regulate the fast setting of the resin. Having done the above, a first abundant layer of polyester resin (10) is applied to the surface of the Lycra fabric (7), this with the help of a paint brush.
- Pieces of fiberglass (11) are immediately placed on the resin layer (10) that has been applied to the surface of the Lycra fabric (7).
- a second layer of resin (12) is applied on the layer formed by the fiberglass pieces (11) .
- These layers help the Lycra fabric (7) to obtain a considerable stiffness or hardness and thus serve as a formwork. It should be monitored that the second round of resin layers (12) fully moisten the fiberglass (11), to ensure continuity in the rigidity of the formwork.
- Lycra (7), in conjunction with resin (10 and 12) and fiberglass (11) form the formwork.
- the curing time of the polyester resin (10 and 12) is a function of the amount of catalyst recommended by the manufacturer.
- the first resin layer (10) has the function of hardening the Lycra fabric (7). While the fiberglass (11) and the second resin layer (12) has the function of increasing the strength of the formwork.
- the number of resin layers (10 or 12) can be between two and seven, that is, there must be at least two resin layers (10 and 12). While the number of fiberglass layers (11) can be between one and six, that is, there must be at least one fiberglass layer (11).
- Figure 10b shows the application of three layers of fiberglass (11) and four layers of polyester resin (10 or 12), being within the limits described above. The limits described are for material saving purposes only, as each person can apply the number of layers of resin (10 0 12) and fiberglass (11) they want.
- the above serves to increase the thickness of the formwork, always starting with a layer of resin (10) on the Lycra (7) and then a layer of fiberglass (11), then another layer of resin (12) on the fiber of glass (11) and the layers alternate; resin (10o 12), fiberglass (11), resin (10 or 12), fiberglass (11), thus completing the desired number of layers and taking care that it is always finished with a resin layer (10 or 12 ), to moisten the fiberglass (11) and make it harden, tai and as illustrated in figure 10b.
- the above offers greater thickness and at the same time greater resistance to formwork.
- FIG. 6 shows the fencing bars (8) that have the function of preventing concrete runoff.
- the fencing bars (8) are fixed with the help of known means, among which are included; d a vos, wire, pins, screws and nuts, rivets, staples, etc.
- the fencing bars (8) must have a minimum fencing height of ten centimeters.
- the fencing frame (composed of fencing bars (8)) must be fixed over the entire support frame, specifically on the stringers (5), in order to enclose the surface of the roof to be constructed, figure 10a.
- the fencing bars (8) can also be manufactured with a wooden structure (boards, planks, bars, struts, etc.) or with a steel structure (sheet, profiles, channels, etc.).
- the upper bending (9) of the structural supports is installed, in this case of the column (1).
- Figure 6 shows the bending (9) that is given to the top of the column (1).
- Said bending (9) is arranged in a kind of drawer.
- the function of this bending (9) is to be able to cast the final part of the column (1) (where it displaces the roof), thus obtaining a monolithic union between the column (1) and the roof to be constructed.
- the formwork (9) of the upper part of the column (1) can be manufactured with a wooden structure (boards, planks, sheets, etc.) or with a steel structure (sheet, plates, screed, etc.).
- connection between the perimetral rods (13) and the anchor rods (2) can be done with the aid of known joining means, including; welding, annealed wire ties, bends, etc.
- connection between perimetral rods (13) can be done with said known joining means.
- the perimetral rods (13) have the basis of resisting edge stresses, typical of warped reinforced concrete roofs, therefore it is the recommendation made before.
- the steel grid (14) is formed, which is made up of wire rod strips, double strips of annealed wire or electro-welded mesh.
- Figure 8 shows the assembly of the steel grid (14).
- the steel grid (14) is constructed on site, with the help of X * wire rod (a quarter of an inch) or with double strips of recoded wire.
- Each strip of wire rod is fixed at a maximum of every ten centimeters over the length of each of the perimeter rods (13), this with the help of known fixing means, including ios; welding, annealed wire bends, ties, etc., obtaining a kind of electro welded mesh.
- the moorings of the crossings of the reticle (14) are made with the help of mooring means, including condo; annealed wire, bends, welding, etc.
- the total surface area of the roof to be constructed must be covered and the anchoring of the steel grid (14) must be checked in each and every one of the perimeter rods (13). If annealed wire is used for the fabrication of the steel grid (14) double strips of recoded wire must be placed for each wire rod that is replaced.
- electro-welded mesh can be used for the steel grid (14), but it must be supervised that the mesh acquires the shape of the cover, so that it is inside the concrete casting.
- the concrete mixture (15) can be prepared with known structural fillers, among which are included; sand, gravel, granite, conventional cement, mortar, translucent concrete, transparent resin, water, catalysts, etc.
- the concrete used to fill the formwork can be conventional concrete, translucent concrete or transparent resins.
- the concrete mixture (1S) must be manageable but always looking for something "dry *, to prevent its runoff. Whenever the concrete mixture (15) is ready, it is emptied into the surface of the formwork, as shown in figure 9.
- Figure 10a shows the stiffened Lycra fabric (7) with the help of resin layers (10 and 12) and fiberglass (11). it shows how these are fixed to the stringers (5), so it is also possible to observe the placement of the fencing bars (8) on the already stiffened Lycra (7) and the stringers (5).
- the concrete mixture (15) must be allowed to set at least 15 days before removing the formwork mold (Lycra (7), resin (10 and 12) and fiberglass (11)), if desired , or you can choose to leave it as part of the structure. However, if the formwork (Lycra fabric (7), resin (10 and 12) and fiberglass (11)) is to be part of the roof, wax or release agent should be applied on the stringers (5 ), so that the formwork does not stick to the stringers (5). Subsequently, the finishes of rigor (resanado, polishing and painting) are given and a finished cover (16) is provided, as illustrated in figure 11. in which the finished cover (16) is shown.
- the structural elements that will support the roof have been identified, they are prepared to serve as an anchor and the roof is monolithic with them.
- the slab (17) being formed by a grid of steel bars will serve to displace the roof.
- the rods that make up said grill serve well as anchor rods (2), because in these, the rods can be anchored (13) that absorb the edge forces.
- the perimeter rods (13) to the anchor rods (2) of the slab (17) it is necessary to demolish the cutting edge per meter!
- anchor holes (19) in (a junction area between the wall (18) and the roof there are holes, these are called anchor holes (19) and their function is to allow the anchoring of loading rods (21) and of the perimetral rods (13) as can be seen in Figure 17.
- the anchoring holes (19) can be made with the aid of known means, including: drill, broken hammer, chisel, mallet, plateau, etc.
- a support frame is assembled comprising: the necessary fasteners (6), as well as the stringers (5), which in this modality have been divided into two types, wall stringers (5a) and free stringers (Sb).
- the wall stringers (Sa) are mounted along the lower bed of the junction area between the wall (28) and the cover, figure 14. Its function is to be able to fix the fabric of the wall (7) to it , since it is much easier to fix the Lycra fabric (7) to the wall beam (5a) than to the wall (18) directly, although the option of fixing the Lycra fabric (7) directly to the wall (18) is not ruled out, So it is also considered as an optional step.
- the mounting of the fasteners (6) on the wall (18) and slab (17) is done with the aid of known fixing means, including ios; nails, screws, pins, wire, etc.
- the mounting of the wall beam (Sa) is done with the aid of known fixing means, among which are included; nails, screws, pins, wire, etc.
- the assembly of the free crossbar (5b) is done by placing one of the ends on the fastener (6) that is in the wall (18), which, as described in MODE 1, the fastener (6) prevents the sliding of the free crossbar (Sb).
- the other end of the free spar (Sb) is leveled with the bottom of the slab (17) and fixed with the aid of known fixing means, including; wire, nails, pins, thymes, etc., the assembly of the mentioned elements can be seen in figure 14.
- a form (20) of the demolished perimeter edge must be placed, which will also serve to fix the Lycra fabric (7).
- the formwork (20) of the demolished perimeter edge is fixed to the slab (17) with the aid of known fixing means, including; nails, pins, screws, wire, etc.
- the fasteners (6), stringers (Sa and Sb) and the formwork (20) of the demolished perimeter edge can be manufactured with a wooden structure (boards, planks, bars, struts, etc.). ) or with steel structure (sheet, profiles, channels, etc.).
- the lamp (7) is assembled together with the resin (10 and 12) and the fiberglass (11) make up the cover formwork.
- the assembly of the Lycra fabric (7) can be seen.
- the Lycra fabric (7) is fixed to the stringers (Sa and Sb) and to the formwork (20) of the demolished perimeter edge, maximum at every 10 centimeters over the length of each of said elements, that is, if the length of any stringer (5a or Sb) is three meters, there must be at least thirty fixing points between the Lycra fabric (7) and the crossbar (Sa or Sb).
- Lycra fabric (7) To fix the Lycra fabric (7) to the stringers (5a or 5b) and to the formwork (20) of the demolished perimeter edge, known fixing means are used, including those included; nails, staples, rivets, pins, tomos and nuts, etc. Between each of the points to be fixed, the Lycra (7) should be stretched to the maximum, this, to obtain a uniform wrinkle-free surface, but supervising that the Lycra (7) does not tear or break.
- the Lycra fabric (7) is fixed in each and every one of the stringers (Sa or 5b) and in all the periphery that conforms the formwork (20) of the perimeter edge demolished, always stretching the Lycra (7) to the maximum to obtain the warped surface, figure 15.
- the Lycra fabric (7) is stiffened or hardened to obtain the formwork.
- Lycra fabric (7) is hardened with the help of polyester resin (10 and 12) and fiberglass (11).
- Figure 16 shows the application of the resin (10 and 12) and the fiberglass (11).
- the polyester resin (10 and 12) must be prepared with the help of a catalyst (provided by the manufacturer), this to regulate the speed of setting of the resin.
- a first layer of polyester resin (10) is applied to the surface of the Lycra fabric (7), this with the help of a paint brush.
- Pieces of fiberglass (11) (which has previously been cut into pieces) are immediately placed on the first layer of resin (10) that has already been applied on the surface of the Lycra teia (7). Once the entire Lycra surface (7) has been covered with the fiberglass pieces (11), a second layer of resin (12) is applied on the fiberglass pieces (11). These layers help the Lycra (7) to obtain considerable rigidity and thus serve as a formwork. It should be monitored that the second resin layer (12) fully moisten the fiberglass (11) to ensure continuity in the hardness of the formwork.
- the first resin layer (10) has the function of stiffening the Lycra fabric (7). While the fiberglass (11) and the second resin layer (12) have the function of increasing the strength of the formwork.
- the number of resin layers (10 or 12) can be between two and seven, that is, there must be at least two resin layers (10 or 12), while the number of fiberglass layers (11) can be be between one and six, that is, there must be at least one layer of fiberglass (11).
- Figure 10b of MODE 1 shows the application of three layers of fiberglass (11) and four layers of polyester resin (10 or 12), being within the limits described above.
- the above serves to increase the thickness of the formwork, always starting with a layer of resin (10) on the Lycra (7) and then a layer of fiberglass (11), then another layer of resin (12) on the fiber of glass (11) and the layers alternate; resin (10 or 12), fiberglass (11), resin (10 or 12), fiberglass (11), thus completing the desired number of layers and taking care that it is always finished with a resin layer (10 or 12), to moisten the fiberglass (11), as illustrated in Figure 10b of MODE 1.
- the fencing bars (8) are assembled, which in this case is only one.
- Figure 16 shows the fencing bar (8) fixed on the free crossbar (So), said fencing bar (8) has the function of preventing concrete runoff and that in this case completes the formwork, as the area of junction between the wall (18) and the roof, the demolished perimeter edge of the slab (17) and the fencing bar (8) form a kind of drawer where the concrete will be emptied later.
- the fencing bar (8) is fixed to the free crossbar (Sb) with the aid of known means, including; nails, wire, pins, screws and nuts, rivets, staples, etc.
- the fencing bar (8) must have a minimum fencing height of ten centimeters, in addition it can also be manufactured with a wooden structure (boards, planks, bars, struts, etc.) or with a steel structure (sheet, profiles, channels, etc.)
- the perimeter rods (13) and the load rods (21) are placed, figure 17.
- the perimeter rods (13) as in MODE 1 goes on the periphery of the roof and its function is to withstand the edge forces, in this case and as shown in Figure 17, only perimeter rods (13) are needed on two edges of the roof, the free edge (stringer Sb) and the edge glued to the wall (18).
- loading rods (21) that have the function of and ar the structure of the roof cover (18) are also used, this through the insertion of the loading rods (21) in each of the ios anchoring holes (19), figure 13 and figure 17, this to ensure a monolithic joint between the wall (18) and the roof.
- the steel grid (14) is formed, which is formed by strips. of wire rod, double strips of annealed wire or electro-welded mesh , Figure 18, shows the assembly of the steel grid (14).
- the grid Steel (14) is constructed on site, with the help of X * wire (a quarter of an inch), with double strips of annealed wire or electro-welded mesh.
- Each wire strip is fixed at most ten centimeters above the length of each of the perimeter rods (13), and in this case, of the anchor rods (2), this with the help of known fixing means, which include; welding, annealed wire bends, ties, etc., obtaining a kind of electro welded mesh.
- the ties of the crossings of the grid (14) are made with the aid of known mooring means, among which is included; annealed wire, bends, welding, etc.
- the total surface area of the roof to be constructed must be covered and the anchor of the steel grid (14) must be checked in each and every one of the perimeter rods (13), as well as in the anchor rods (2) and in the load rods (21).
- annealed wire for the fabrication of the steel grid (14) double strips of annealed wire should be placed for each wire rod that is replaced.
- electro-welded mesh can be used for the steel grid (14), but it must be supervised that the mesh acquires the shape of the cover, so that it is inside the concrete casting.
- the concrete mixture can be prepared with known structural filler materials, including; sand, gravel, granite, conventional cement, mortar, translucent concrete, transparent resin, water, catalysts, etc.
- the concrete used to fill the formwork can be conventional concrete, translucent concrete or transparent resins.
- the concrete mixture must be manageable but always looking for something "dry" to remain, to avoid runoff. Whenever the concrete mixture is ready, it is then emptied on the surface of the formwork, it must be rounded in order to supervise that it has a minimum thickness of 6 centimeters, in addition to making sure that it covers the entire surface to the steel grid (14), as this represents the reinforcement of the roof. Subsequently, the concrete must be taped so that it is compacted.
- the concrete must be allowed to set at least 15 days before removing the formwork mold (Lycra (7), resin (10 and 12) and fiberglass (11)), if desired, or you can opt for Leave it as part of the structure.
- the formwork (Lycra (7), resin (10 and 12) and fiberglass (11)) is to be part of the roof, wax or release agent should be applied on the stringers (Sa and 5b ), finally that the formwork does not stick to the stringers (5a and 5b).
- the rigor finishes (resanado, polished and paint) are given and a finished cover (16) is provided, as illustrated in figure 19, which shows the finished cover (16).
- the Industrial application of the present invention is directly related to the series construction of warped reinforced concrete roofs in urban developments and / or housing developments. As well as with the manufacture of residential and public warped concrete roofs in gardens, parks, terraces, roofs, pavilions, etc.
- the process that has been described has no limitations in terms of the architectural configuration of the roofs, because obviously, it can be played with the variations in the arrangement of the surfaces, with the variation in the heights, with the distribution of the supports and the space, which is easily adapted to the fabric of tycra and by inertia, the present invention. Therefore, the examples presented in the description do not limit the scope of the present invention, being able to obtain various covers that cover wide spaces.
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Abstract
Description
"PROCESO CONSTRUCTIVO DE CUBIERTAS ALABEADAS DE CONCRETO ARMADO" "CONSTRUCTION PROCESS OF ARMED CONCRETE COUPLINGS"
CAMPO DE LA INVENCIÓN La presente solicitud está directamente relacionada con la industria de la Construcción en general. Específicamente relacionada al campo técnico de los procesos para la construcción de cubiertas alabeadas de concreto armado que obedecen la superficie del paraboloide hiperbólico. FIELD OF THE INVENTION This application is directly related to the Construction industry in general. Specifically related to the technical field of the processes for the construction of warped reinforced concrete roofs that obey the surface of the hyperbolic paraboloid.
ANTECEDENTES DE LA INVENCIÓN BACKGROUND OF THE INVENTION
En el estado de la técnica relacionado con ta Industria de la Construcción y más específicamente con los procesos para la construcción de cubiertas alabeadas de concreto armado, se encontraron las siguientes solicitudes de patente y patentes otorgadas, citadas en orden de importancia y semejanza: In the state of the art related to the Construction Industry and more specifically with the processes for the construction of warped reinforced concrete roofs, the following patent applications and granted patents were found, cited in order of importance and similarity:
• Mx/a/2012/00S127 "CONSTRUCCIÓN DE VELARIAS DE CONCRETO ARMADO SIN CIMBRA" cuyo Solicitante es Patricio Antonio Pérez Tenorio Amaro, presentada el 20 de Abril del 2012 y en la que se describe un proceso constructivo de "velarlas" de concreto armado sin cimbra, dicho proceso no es novedoso, pues forma parte del estado de la técnica desde hace al menos cuatro arlos, dicha información puede constatarse en medios electrónicos. Además "velarías* es un término que se acuñe a tenso-estructuras, es decir, estructuras que se construyen con tubos, cables y lona pre-esforzada, Jamás con concreto armado, por lo que el término está mal aplicado. • Mx / a / 2012 / 00S127 "CONSTRUCTION OF ARMED CONCRETE SAILINGS WITHOUT CIMBRA" whose Applicant is Patricio Antonio Pérez Tenorio Amaro, filed on April 20, 2012 and describing a construction process of "watch over" reinforced concrete Without form, this process is not new, since it has been part of the state of the art for at least four years, this information can be verified in electronic media. In addition, "velarías *" is a term that is coined with tensile structures, that is, structures that are constructed with pipes, cables and pre-stressed canvas, never with reinforced concrete, so the term is poorly applied.
En dicha solicitud se describen una serie de pasos para que, con la ayuda de alambrón y malla fina de acero (evita el escurrimiento del concreto) se puedan construir cubiertas de concreto armado sin la necesidad de cimbra, pues la malla funge como tal. Así que en términos prácticos dicho proceso Sí usa cimbra, pues la malla tiene ese papel. In this application, a series of steps are described so that, with the help of wire rod and fine steel mesh (prevents concrete runoff), reinforced concrete roofs can be constructed without the need for formwork, since the mesh functions as such. So in practical terms this process does use formwork, because the mesh has that role.
Dicho proceso presenta grandes desventajas en su aplicación, pues está limitado a formas sencillas debido a la poca manejabilidad y dificultad en el acomodo del alambrón y la malla, complicando la obtención de una superficie que obedezca a la del paraboloide hiperbólico y complicando su aplicación en cubiertas con mayor grado de dificultad arquitectónica y constructiva. Esto acarrea mayores tiempos de construcción, lo que se traduce en un aumento significativo de los costos. Mi invención, por otro lado, soluciona sobremanera dicha desventaja, pues la amplia manejabilidad de una l ycra permite obtener bastantes formas arquitectónicas y acomodos que redundan en una mayor estética y seguridad estructural de la cubierta. This process presents great disadvantages in its application, since it is limited to simple forms due to the low maneuverability and difficulty in the arrangement of the wire rod and the mesh, complicating the obtaining of a surface that obeys the of the hyperbolic paraboloid and complicating its application on roofs with a greater degree of architectural and constructive difficulty. This leads to longer construction times, which translates into a significant increase in costs. My invention, on the other hand, solves this disadvantage greatly, since the wide manageability of a lamp allows to obtain many architectural forms and accommodations that result in greater aesthetics and structural safety of the roof.
Otra de las desventajas que presenta dicho proceso es que al no tensar de manera efectiva el alambrón, este tiende a presentar deformaciones que impiden la formación de la superficie de un Paraboloide Hiperbólico siendo ésta, importantísima para su trabajo por forma y evitar asi, esfuerzos de flexión. Lo anterior se traduce en una baja seguridad estructural ya que al no obtenerse la forma deseada, pueden aparecer esfuerzos que presenten problemas futuros. Mi invención soluciona dicha desventaja, pues una vez que se obtiene la forma deseada con la Lycra, ésta se rigidiza, con la ayuda de una resina y fi bra de vidrio, obteniendo asi un encofrado que no pueda deformarse y ello garantice la superficie del Paraboloide Hiperbólico. Another of the disadvantages that this process presents is that by not effectively tensing the wire rod, it tends to present deformations that prevent the formation of the surface of a Hyperbolic Paraboloid being this, very important for its work by form and thus avoiding, efforts of flexion. The foregoing translates into low structural safety since, as the desired shape is not obtained, efforts may arise that present future problems. My invention solves this disadvantage, since once the desired shape is obtained with Lycra, it is stiffened, with the help of a resin and glass fiber, thus obtaining a formwork that cannot be deformed and this guarantees the surface of the Paraboloid Hyperbolic.
• Mx/a/2010/007687 "APARATO Y MÉTODO PARA EL REEMPLAZO DE UN PUENTE USANDO TECNICAS DE CONSTRUCCIÓN PRE · MOLDEADAS" cuyo Solicitante es Paul Westley Porter, presentada el 14 de Julio del 2010 y en la que se describe un método y aparato para reemplazar un puente que incluye pilotes de acero, cubiertas de concreto y corre ctores. Esta solicitud esté dirigida hacia el campo especifico de puentes y las cubiertas que se describen en dicha solicitud, nada tienen que ver con cubiertas alabeadas en forma de Paraboloide Hiperbólico, toda vez que utiliza cubiertas planas. • Mx / a / 2010/007687 "APPLIANCE AND METHOD FOR THE REPLACEMENT OF A BRIDGE USING PRE-MOLDED CONSTRUCTION TECHNIQUES" whose Applicant is Paul Westley Porter, filed on July 14, 2010 and describing a method and apparatus to replace a bridge that includes steel piles, concrete decks and runners. This request is directed towards the specific field of bridges and the roofs described in this application, they have nothing to do with warped roofs in the form of Hyperbolic Paraboloid, since it uses flat roofs.
• Mx/a/2012/004149 "SECCIONES INDEFORMABLES PARA PREFABRICACIÓN DE PUENTES PARABÓLICOS DE CONCRETO ARMADO" cuyo Solicitante es Elias Pérez Tenorio, presentada el 22 de Marzo del 2012 y en la que se describen prefabricados con formas de Paraboloide Hiperbólico que al ser resistentes por forma permiten una mejor transmisión de las cargas solicitadas, ello aunado a la fabricación de piezas con similares características hace que las conexiones sean más rígidas. Dicha solicitud esta, evidentemente, dentro del campo técnico de puentes y no soluciona los problemas que mi invención resuelve, toda vez que dicha invención está limitada a la fabricación de prefabricados sencillos y no a las formas y configuraciones que mi invención si puede. Además de que mi invención está dirigida a solucionar problemas en el campo de cubiertas alabeadas de concreto armado, que permitan cubrir patios, garajes, parques, pabellones, etc. • Mx/a/2011/005990 "ESTRUCTURA DE ENCOFRADO DE TELA Y METODO DE FABRICACIÓN DE UNA ESTRUCTURA DE ENCOFRADO DE TELA* cuyo Solicitante es Uio Systems L.L.C, presentada el 6 de Junio del 2011, en la que se describen una serie de pasos para fabricar piezas estructurales uniendo láminas de tela flexible. La descripción que comprende dicha sol icitud utiliza láminas de tela flexibles o "geotextiles" que por su simple denominación suelen tener un costo mayor al que utiliza mi proceso. Además de que el campo técnico de dicha solicitud versa en construcción de elementos estructurales tales como; Vigas, Columnas, Trabes, etc. Por lo anterior, dicha solicitud es diferente a mi invención, toda vez que la utilización de "geotextiles" en realidad es para sustituir los encofrados de madera convencionales para elementos rectos, no así con cubiertas de concreto con superficie alabeada, lo que mi invención sí hace. • Mx / a / 2012/004149 "UNFORGETTABLE SECTIONS FOR PREFABRICATION OF PARABOLIC BRIDGES OF ARMED CONCRETE" whose Applicant is Elias Pérez Tenorio, filed on March 22, 2012 and in which they are described prefabricated with Hyperbolic Paraboloid forms that when resistant by form they allow a better transmission of the requested loads, this coupled with the manufacture of parts with similar characteristics makes the connections more rigid. This request is obviously within the technical field of bridges and does not solve the problems that my invention solves, since said invention is limited to the manufacture of simple prefabricated products and not to the shapes and configurations that my invention can. In addition to my invention is aimed at solving problems in the field of warped reinforced concrete roofs, which allow to cover patios, garages, parks, pavilions, etc. • Mx / a / 2011/005990 "FABRIC SIDING STRUCTURE AND MANUFACTURING METHOD OF A FABRIC SIDING STRUCTURE * whose Applicant is Uio Systems LLC, filed on June 6, 2011, describing a series of steps to manufacture structural pieces joining sheets of flexible fabric The description comprising said application uses flexible sheets of fabric or "geotextiles" that by their simple designation usually have a higher cost than my process uses, in addition to the technical field of said This application is related to the construction of structural elements such as; Beams, Columns, Trabes, etc. Therefore, this request is different from my invention, since the use of "geotextiles" is actually to replace conventional wooden formwork for straight elements, not so with concrete covers with warped surface, what my invention does.
En la literatura habitual es posible encontrar escritos al respecto de ios métodos y sistemas existentes para la construcción de cubiertas de concreto armado, ejemplo de ello es lo que escribe Juan Ignacio del Cueto Ruiz Funes en su decálogo "Félix Candela, el mago de los cascarones de concreto". Articulo publicado en Arquine, revista internacional de arquitectura, núm. 2, México, invierno de 1997. In the usual literature it is possible to find written about the existing methods and systems for the construction of reinforced concrete roofs, an example of this is what Juan Ignacio del Cueto Ruiz Funes writes in his decalogue "Felix Candela, the magician of the shells of concrete. " Article published in Arquine, international architecture magazine, no. 2, Mexico, winter 1997.
El proceso que Candela usaba era el de fabricar el encofrado in situ, mediante listones de madera que al ir colocándolos respecto de unas directrices y generatrices, previamente montadas, se obtenía la forma del Paraboloide Hiperbólico. Sin embargo dicho proceso es altamente costoso, tedioso y complicado, io que se traduce en desventajas competitivas y en una baja rentabilidad de la obra. The process that Candela used was to manufacture the formwork in situ, by means of wooden slats that when placed in relation to guidelines and generatrices, previously assembled, the shape of the Hyperbolic Paraboloid was obtained. However, this process is highly expensive, tedious and complicated, which translates into competitive disadvantages and low profitability of the work.
OBJETIVOS OE LA INVENCIÓN OBJECTIVES OE THE INVENTION
El objetivo de la presente invención es proporcionar un proceso para la construcción de cubiertas alabeadas de concreto armado con forma de Paraboloide Hiperbólico. Otro objetivo de la presente invención es proporcionar un proceso constructivo que ahorre tiempo y reduzca costos en la construcción de cubiertas de concreto armado con superficies alabeadas. The objective of the present invention is to provide a process for the construction of warped reinforced concrete roofs in the shape of Hyperbolic Paraboloid. Another objective of the present invention is to provide a construction process that saves time and reduces costs in the construction of reinforced concrete roofs with warped surfaces.
Un objetivo más de la presente invención es proporcionar una cubierta de concreto armado con superficie de Paraboloide Hiperbólico. A further objective of the present invention is to provide a reinforced concrete roof with Hyperbolic Paraboloid surface.
BREVE DESCRIPCIÓN OE LAS FIGURAS BRIEF DESCRIPTION OF THE FIGURES
Figura 1.- Muestra una vista en perspectiva de unas columnas que sirven, como ejemplo práctico, de apoyos para una cubierta aislada de concreto armado con superficie de Paraboloide Hiperbólico. Figure 1.- Shows a perspective view of columns that serve, as a practical example, of supports for an insulated roof of reinforced concrete with Hyperbolic Paraboloid surface.
Figura 2.- Muestra una vista en perspectiva del montaje de los elementos que conforman el marco de soporte. Figure 2.- Shows a perspective view of the assembly of the elements that make up the support frame.
Figura 3a.- Muestra el perfil de la zona en la que se desplantan unos largueros que se fijan con la ayuda de unos sujetadores. Figure 3a.- Shows the profile of the area in which some stringers are moved that are fixed with the help of fasteners.
Figura 3b.- Muestra, en vista frontal, algunos elementos de diferentes materiales que se utilizan como largueros y que se fijan con la ayuda de sujetadores. Figure 3b.- Shows, in front view, some elements of different materials that are used as stringers and that are fixed with the help of fasteners.
Figura 4.· Muestra una vista en perspectiva del montaje de la Lycra sobre los largueros y el marco de soporte. Figure 4. · Shows a perspective view of the Lycra assembly on the stringers and the support frame.
Figura 5.- Muestra una vista en perspectiva de la aplicación de las capas de resina y fibra de vidrio sobre la Lycra. Además del montaje del marco de cercamiento. Figure 5.- Shows a perspective view of the application of the resin and fiberglass layers on the Lycra. In addition to the mounting of the enclosure frame.
Figura 6.- Muestra una vista en perspectiva del cimbrado final superior de la columna. Figure 6.- Shows a perspective view of the upper end bending of the column.
Figura 7.- Muestra un acercamiento ai traslape y anclaje de las varillas perimetrales. Figure 7.- It shows an approach to the overlapping and anchoring of the perimeter rods.
Figura 8.- Muestra el montaje de la retícula de acero sobre el encofrado. Figure 8.- Shows the assembly of the steel grid on the formwork.
Figura 9.· Muestra el vaciado del concreto sobre la retícula de acero y con tenido sobre el encofrado. Figure 9. · Shows the emptying of the concrete on the steel grid and with the formwork.
Figura 10a.- Muestra un corte de las capas que conforman la cubierta de concreto. Figura 10b.» Muestra un corte de las capas que conforman la cubierta de concreto, pero con un mayor número de capas de resina y fibra de vidrio. Figure 10a.- Shows a cut of the layers that make up the concrete cover. Figure 10b. »Shows a cut of the layers that make up the concrete cover, but with a greater number of layers of resin and fiberglass.
Figura 11.- Muestra la cubierta de concreto armado terminada. Figure 11.- Shows the finished reinforced concrete roof.
Figura 12.· Muestre un inmueble que sirve para representar la modalidad 2 de cubierta continua. Figure 12. · Show a property that serves to represent the continuous cover mode 2.
Figure 13.» Muestra la preparación de la losa y el muro que sirven de apoyo a la cubierta. Figure 13. »Shows the preparation of the slab and the wall that support the roof.
Figura 14.- Muestra una vista en perspectiva del montaje del cimbrado inferior de la losa y la colocación de los largueros y del sujetador. Figure 14.- Shows a perspective view of the assembly of the lower beveling of the slab and the placement of the stringers and fastener.
Figura 15.- Muestra una vista en perspectiva del montaje de la lycra para la cubierta continua. Figure 15.- Shows a perspective view of the lycra assembly for the continuous cover.
Figura 16.- Muestra una vista en perspectiva de la aplicación de las capas de resina y fibra de vidrio sobre la Lycra, asi como el montaje del barrote de cercamiento para la construcción de la cubierta continua. Figure 16.- Shows a perspective view of the application of the resin and fiberglass layers on the Lycra, as well as the mounting of the fencing bar for the construction of the continuous roof.
Figura 17.- Muestra el montaje de las varillas perimetrales y de las varill as de carga. Figure 17.- Shows the assembly of the perimeter rods and the load rods.
Figura 18.· Muestra el montaje de la retícula de acero sobre el encofrado y las varillas de carga y las varillas perimetrales. Figure 18. · Shows the assembly of the steel grid on the formwork and the load rods and the perimeter rods.
Figura 19.- Muestra la cubierta continua final terminada. BREVE DESCRIPCIÓN DE LA INVENCIÓN Figure 19.- Shows the final continuous cover finished. BRIEF DESCRIPTION OF THE INVENTION
De manera muy general la presente invención consta de un proceso constructivo de cubiertas alabeadas de concreto armado que incluye las siguientes etapas: 1) Construcción de unos apoyos estructurales; Los apoyos pueden ser columnas, zapatas aisladas» dados de concreto, muros, perfiles de acero, losas, vigas, trabes y demás elementos estructurales conocidos (de concreto o acero) que tengan la resistencia suficiente para recibir los esfuerzos transmitidos por las cubiertas de concreto armado. 2) Montaje de un marco de soporte: El marco de soporte está compuesto por una estructura de soporte (polines, barras de estabilidad y sujetadores) y por el marco (largueros). Dichos elementos pueden ser previamente fabricados con perfiles de acero o fabricados in situ con estructura de madera, la unión de dichos elementos puede ser con medios conocidos, entre ios que se incluyen; tornillos, tuercas, remaches, pijas, grapas, clavos, etc. In a very general way the present invention consists of a construction process of warped reinforced concrete roofs that includes the following stages: 1) Construction of structural supports; The supports can be columns, insulated footings, concrete dies, walls, steel profiles, slabs, beams, beams and other known structural elements (concrete or steel) that have sufficient strength to receive the stresses transmitted by the concrete decks. armed. 2) Mounting a support frame: The support frame is composed of a support structure (polines, stability bars and fasteners) and the frame (stringers). Said elements may be previously manufactured with steel profiles or manufactured in situ with wooden structure, the joining of said elements may be with known means, among which are included; screws, nuts, rivets, pins, staples, nails, etc.
3) Montaje de una tela de Lycra: Ya que se ha montado el marco de soporte se procede a fijar la tela de Lycra ai marco con la ayuda de medios conocidos, entre los que se incluyen; tornillos, tuercas, remaches, pijas, grapas, clavos, etc., dependiendo del material utilizado en el marco de soporte (madera o acero). La tela de Lycra se debe fijar máximo a cada 10 centímetros sobre la longitud de cada uno de los largueros del marco de soporte y se debe estirar al máximo. Para conseguir la forma alabeada, la Lycra debe estar estirada al máximo, siempre procurando no rasgaría ni romperla. 3) Mounting a Lycra fabric: Since the support frame has been assembled, the Lycra fabric is fixed to the frame with the help of known means, including; screws, nuts, rivets, pins, staples, nails, etc., depending on the material used in the support frame (wood or steel). The Lycra fabric should be fixed maximum at every 10 centimeters over the length of each of the support frame stringers and should be stretched to the maximum. To get the warped shape, the Lycra must be stretched to the maximum, always trying not to tear or break it.
4) Rigfdizar o endurecer la tela de Lycra con resina y fibra de vidrio: Para que la tela de Lycra soporte el peso del concreto, es necesario rígidii arla o endurecerla, por lo que se utiliza resina poiiéster y fibra de vidrio que permiten endurecer a la tela de Lycra con la forma que ésta ha adquirido previamente. La forma que la tela de Lycra toma está bajo nuestro diseno y control, por lo que ai rigidizaria se obtiene un encofrado que garantiza la forma deseada y la dureza suficiente para contener el concreto sin deformarse. Posteriormente se deberá aplicar en el encofrado aceite quemado o liquido desmoldante a fin de evitar que el concreto se pegue al encofrado. Esta acción es opcional, pues el encofrado puede permanecer en la obra como parte de la estructura, en cuyo caso no será necesario aplicar ni aceite quemado ni líquido desmoldante. Hecho lo anterior, el encofrado está listo. 4) Rigfdizar or harden the Lycra fabric with resin and fiberglass: In order for the Lycra fabric to support the weight of the concrete, it is necessary to stiffen or harden it, so polyester resin and fiberglass resin are used to harden Lycra fabric with the form it has previously acquired. The form that the Lycra fabric takes is under our design and control, so that a formwork that guarantees the desired shape and the hardness sufficient to contain the concrete without deforming is obtained. Subsequently, burnt oil or release agent should be applied to the formwork to prevent the concrete from sticking to the formwork. This action is optional, as the formwork can remain on the site as part of the structure, in which case it will not be necessary to apply either burnt oil or release agent. Having done the above, the formwork is ready.
5) Montaje del marco de cercamiento: Una vez montada y rigidizada la tela de Lycra, se debe colocar un marco de cercamiento que consta de la colocación de barrotes que delimitan la superficie de la cubierta a construir y cuya función es la de evitar el escurrimíento del concreto. Para esto se colocan barrotes sobre el perímetro de la tela de Lycra rigidizada y fijada sobre ios largueros, haciendo una especie de sándwich y se fijan a los largueros con la ayuda de medios conocidos, entre ios que se incluyen; clavos, tornillos, tuercas, remaches, pijas, grapas, etc. 6) Colocar ti armado a basa da varillas y alambren: Una vez que el encofrado está listo, se procede a montar unas varillas perimetrales que se and an y fijan a unas varillas de anclaje. Las varillas perfmetrales tienen la función de soportar ios esfuerzos de borde que aparecen en las cubiertas de concreto con forma alabeada. Una vez montadas las varillas perimetrales se procede a colocar una retícula de acero que sirve como refuerzo del concreto. La retícula de acero se construye tira a tira con alambren y se amarran las uniones con alambre recocido, en la zona de anclaje entra la retícula y las varillas perimetrales se puede utilizar soldadura para asegurar mayor resistencia. Como refuerzo extra puede sobreponerse sobre el encofrado y debajo de la retícula de acero, una malla o tela de acero, la cual otorga mayor resistencia a la cubierta. 5) Mounting the fencing frame: Once the Lycra fabric is mounted and stiffened, a fencing frame should be placed that consists of the placement of bars that delimit the surface of the roof to be built and whose function is to prevent runoff of concrete. For this, bars are placed on the perimeter of the stiffened Lycra fabric and fixed on the stringers, making a kind of sandwich and fixed to the stringers with the help of known means, among which are included; nails, screws, nuts, rivets, pins, staples, etc. 6) Place you armed to base da rods and wire rod: Once the formwork is ready, proceed to mount a perimeter rods that are attached and fixed to some anchor rods. The perfmetral rods have the function of supporting the edge forces that appear on the warped concrete decks. Once the perimeter rods are mounted, a steel grid is placed that serves as reinforcement of the concrete. The steel grid is constructed strip by strip with wire rod and the annealed wire ties are tied, the grid enters the anchoring area and the perimeter rods can be used welding to ensure greater strength. As an extra reinforcement, it can be superimposed on the formwork and under the steel grid, a steel mesh or fabric, which gives greater resistance to the roof.
7) Vaciar concreto: Toda vez que se haya colocado el refuerzo de acero (varillas perimetrales y retícula de acero) se prepara una mezcla de concreto, se debe procurar que la mezcla sea algo seca, a fin de poder trabajar de mejor forma. El concreto utilizado puede ser el convencional (arena, grava, cemento y agua) o el concreto translúcido, así como resinas transparentes. Una vez lista la mezcla de concreto, ésta se vacía en el encofrado y se debe varillar supervisando que en toda la superficie el espesor del colado sea de mínimo 6 centímetros, posteriormente se debe apisonar para que el concreto quede compactado. Se debe dejar fraguar al concreto ai menos 15 días antes de retirar el encofrado. 7) Empty concrete: Whenever you have placed the steel reinforcement (perimeter rods and steel grid) a concrete mixture is prepared, you must ensure that the mixture is somewhat dry, in order to work better. The concrete used can be conventional (sand, gravel, cement and water) or translucent concrete, as well as transparent resins. Once the concrete mixture is ready, it is emptied into the formwork and must be rounded, supervising that the entire thickness of the casting is at least 6 centimeters, then it must be taped so that the concrete is compacted. The concrete must be allowed to set at least 15 days before removing the formwork.
8) Retirar el encofrado y dar acabados finales: Una vez fraguado el concreto, se retira el encofrado y se dan los acabados habituales (resanado, pulido, pintura, protección a la intemperie, etc ). Finalmente se da limpieza a la zona y la cubierta de concreto se termina. Como se mencionó anteriormente, el encofrado puede formar parte de la estructura, por lo que el retiro de éste es opd onal. 8) Remove the formwork and give final finishes: Once the concrete has set, the formwork is removed and the usual finishes are given (reworking, polishing, painting, weather protection, etc). Finally the area is cleaned and the concrete cover is finished. As mentioned earlier, the formwork can be part of the structure, so that its removal is optional.
DESCRIPCIÓN DETALLADA DE LA INVENCIÓN DETAILED DESCRIPTION OF THE INVENTION
El proceso para la construcción de cubiertas alabeadas de concreto armado cuyas características y problemas que soiud ona se muestran claramente en la siguiente sección y se detallan sobremanera con la ayuda de las figuras ilustrativas que se anexan. The process for the construction of warped reinforced concrete roofs whose characteristics and problems that are presented are clearly shown in the following section and are detailed in detail with the help of the accompanying illustrative figures.
Las principales características de este proceso constructivo son: a) Resistencia de la cubierta a esfuerzos de tensión y compresión. b) Gran manipulación de la forma final de la cubierta. c) Reducción de tiempos de construcción. d) Reducción de mano de obra. e) Reducción de material utilizado. f) La construcción final es monolítica. g) Aplicable de manera industrial en conjuntos habitacionales y desarrollos urbanos. h) Larga vida útil de la cubierta. 0 Bajo costo de construcción. j) Útil en toda la gama de configuraciones y diseños arquitectónicos. The main characteristics of this construction process are: a) Cover resistance to tension and compression stress. b) Great manipulation of the final shape of the roof. c) Reduction of construction times. d) Reduction of labor. e) Reduction of material used. f) The final construction is monolithic. g) Industrially applicable in housing complexes and urban developments. h) Long life of the roof. 0 Low construction cost. j) Useful in the entire range of architectural configurations and designs.
Los problemas técnicos que se encuentran en el estado de la técnica es que los procesos existentes requieren de muchas maniobras para conseguir formas alabeadas complicadas, no siempre obteniéndose éstas. Además de que la construcción de cubiertas de concreto con los procesos ya existentes conllevan muchos riesgos durante la construcción de las mismas, pues al no utilizarse cimbra en uno de esos procesos, se corre el riesgo de que la cubierta final no trabaje por forma, esto es, que existan esfuerzos de flexión y ello ponga en riesgo a la estructura. Otro de ios problemas que existen, es el alto costo que conlleva la construcción de una cubierta de concreto armado utilizando alguno de esos procesos constructivos, pues alguno de ellos utiliza una cimbra cuyo montaje es complicado y caro, lo que se traduce en mucho tiempo de construcción y un gran costo de la obra. The technical problems that are in the state of the art is that the existing processes require many maneuvers to get complicated warped shapes, not always obtaining these. In addition to the fact that the construction of concrete roofs with existing processes entails many risks during the construction of the same, because when no form is used in one of these processes, there is a risk that the final roof does not work by shape, this that is, there are bending efforts and this puts the structure at risk. Another one of the problems that exist is the high cost of building a reinforced concrete roof using some of these construction processes, since some of them use a formwork whose assembly is complicated and expensive, which translates into a long time construction and a great cost of the work.
Las soluciones que aporta la presente invención son: The solutions provided by the present invention are:
• Reducción del tiempo de construcción de una cubierta de concreto. • Reduction of the construction time of a concrete roof.
• Reducción considerable en los costos de la obra. • Considerable reduction in construction costs.
• Gran manejabilidad de la forma de la superficie. • Concepción de cubiertas con alto grado de dificultad arquitectónica. • Great manageability of the surface shape. • Conception of roofs with a high degree of architectural difficulty.
• Gran seguridad estructural. • Great structural security.
A continuación se describe el mejor modo de realizar la Invención, por medio de las figuras, a fin de poder mostrar con mayor nitidez dicha invención. Para ello se dividiré la siguiente descripción en dos modalidades: Next, the best way of carrying out the invention is described, by means of the figures, in order to be able to show more clearly said invention. For this, the following description will be divided into two modalities:
• Modalidad 1: Describe el proceso constructivo de una cubierta aislada. Esto es, una cubierta que ha sido concebida como una estructura única y cuyos apoyos están destinados únicamente a soportarla. • Modality 1: Describes the construction process of an insulated roof. That is, a cover that has been conceived as a unique structure and whose supports are only intended to support it.
• Modalidad 2: Describe el proceso constructivo de una cubierta continua. Esto es, una cubierta que se construye a partir de estructuras ya existentes y que sirven para anclar y soportar a la cubierta. Los ejemplos que se muestran para ilustrar las etapas del proceso constructivo de ambas modalidades, objetos de la presente invención, no limitan en absoluto el sinnúmero de configuraciones y diseños arquitectónicos que se pueden construir con la presente invención, por lo que los ejemplos que se muestran son sólo algunos de tantos diseños arquitectónicos. • Modality 2: Describes the construction process of a continuous roof. That is, a roof that is built from existing structures and that serve to anchor and support the roof. The examples shown to illustrate the stages of the construction process of both modalities, objects of the present invention, do not limit at all the countless architectural configurations and designs that can be constructed with the present invention, so the examples shown They are just some of the many architectural designs.
MODALIDAD 1. La primera parte que se debe concebir son los apoyos estructurales. La figura 1, muestra tos apoyos estructurales, en este caso columnas (1), que sirven para desplantar la cubierta. Las columnas (1) se construyen de manera convencional y son reforzadas con un castillo conformado por barras de acero (varillas) y anillos, a las barras de acero se les denomina varillas de anclaje (2) y su función es la de anclar el desplante de ta cubierta. En la figura 1 se puede «preciar que las varillas de and aje (2) están sin colar en la parte superior de la columna (i), esto es así porque se deben dejar al menos 45 centímetros libres que sirven para que, posteriormente, se traslapen y anclen las varillas perimetraies (13), tat y como se aprecia en la figura 7. Aunque en este ejemplo se utilizan columnas (1), ta cubierta puede ser desplantada desde el nivel de suelo, utilizándose para ello dados de concreto. La cubierta también puede ser desplantada desde otros elementos estructurales conocidos, entre los que se Incluyen; trabes, perfiles de acero, vigas. zapatas, pilares, etc., siempre que estos hayan sido concebidos para soportar a la cubierta y tengan resistencia suficiente para recibir ios esfuerzos transmitidos por ésta. En los elementos de concreto armado que se utilicen como apoyos, se deben dejar Ubres las varillas de anclaje (2) al menos 45 centímetros para el traslape con las varillas perimetrales (13). Si ios elementos estructurales que se utilizan como apoyos son de acero, las varillas perimetrales (13) se sueldan a dichos elementos. En el caso de que la cubierta sea desplantada en elementos ya existentes, se deben seguir los pasos descritos en la Modalidad 2. MODALITY 1. The first part that should be conceived is structural support. Figure 1 shows the structural supports, in this case columns (1), which serve to displace the roof. The columns (1) are constructed in a conventional manner and are reinforced with a castle made up of steel bars (rods) and rings, the steel bars are called anchor rods (2) and their function is to anchor the offset of the cover. In Figure 1 it can be “appreciated that the rod of ajeje (2) is uncooked in the upper part of the column (i), this is so because at least 45 centimeters should be left free that serve to subsequently the perimetral rods (13), tat and overlap and anchor as shown in Figure 7. Although columns (1) are used in this example, the cover can be displaced from the ground level, using concrete dies. The roof can also be displaced from other known structural elements, including; trabes, steel profiles, beams. footings, pillars, etc., provided that these have been designed to support the roof and have sufficient strength to receive the efforts transmitted by it. For reinforced concrete elements that are used as supports, the anchor rods (2) must be left at least 45 centimeters for overlapping with the perimeter rods (13). If the structural elements used as supports are made of steel, the perimeter rods (13) are welded to said elements. In the event that the roof is displaced in existing elements, the steps described in Modality 2 must be followed.
Ya que se tienen construidos los apoyos estructurales se procede a colocar el marco de soporte. El marco de soporte está conformado por dos estructuras; la estructura de soporte (polines (3), barras de estabilidad (4) y sujetadores (6)) y el marco (largueros (5) ). La figura 2, muestra la colocación del marco de soporte. Para ello primero se colocan los sujetadores (6) en los extremos superiores de las columnas (1), los sujetadores (6) se fijan a las columnas (1) con la ayuda de medios conocidos de fijación, entre los que se incluyen; clavos para concreto, tomillos, pijas, alambre, etc., esto se ilustra con mayor detalle en la figura 3a y 3b. Una vez que se han fijado los sujetadores (6) a las columnas (1), se colocan polines (3) de acuerdo al diseno, figura 2. Los polines (3) se fijan al suelo con tos medios de fijación conocidos, entre los que se incluyen; clavarlos directamente en el suelo, fijarlos con ta ayuda de estacas y clavos, fijarlos con una base de acero que se atornille ai suelo, etc. Posteriormente los polines (3) se estabilizan con barras de estabilidad (4) que, a) Igual que los polines (3), se fijan al suelo con los medios de fijación conocidos, lo que les otorga gran seguridad estructural. Además la unión entre los polines (3) y las barras de estabilidad (4) se hace con ios medios de unión conocidos, entre los que se incluyen; clavos, grapas, remaches, tornillos, pijas, alambre, etc. Seguidamente se coloca un extremo del larguero (5) sobre el sujetador (6), figura 3a, y el otro extremo del larguero (5) se fija sobre la punta superior del polín (3) con la ayuda de medios conocidos de fijación, entre los que se incluyen; clavos, tornillos y tuercas, pijas, grapas, alambre, remaches, placas de acero, etc., lo anterior se puede apreciar en la figu ra 2. La relación que guardan ios sujetadores (6) con ios largueros (5) es la de asegurar la estabiiidad del larguero (5) a través del descanso de éste sobre el sujetador (6), lo anterior se ilustra en las figuras 3a y 3b. Además de que el sujetador (6) cuenta con pestañas que evitan el corrimiento lateral del larguero (5) y ello garantiza mayor estabilidad estructural del marco de soporte, lo anterior se ilustra también en la figura 3b. La relación que guardan los largueros (5) con los polines (3) es la de transmitir las cargas de la cubierta a los polines (3) mientras el concreto fragua. Cabe mencionar que los elementos estructurales del marco de soporte; sujetadores (6), polines (3), barras de estabilidad (4) y largueros (5), se pueden fabricar con estructura de madera (tablas, tablones, barras, puntales, hojas, bloques, etc.) o con estructura de acero (lámina, barras, perfiles, placas, solera, canales, etc.). En la figura 3b se puede apreciar el uso de algunos de los materiales como madera y perfiles de acero en la concepción de elementos del marco de soporte. Since the structural supports are built, the support frame is placed. The support frame is made up of two structures; the support structure (polines (3), stability bars (4) and fasteners (6)) and the frame (stringers (5)). Figure 2 shows the placement of the support frame. For this, the fasteners (6) are first placed at the upper ends of the columns (1), the fasteners (6) are fixed to the columns (1) with the aid of known fixing means, including; nails for concrete, thymes, pins, wire, etc., this is illustrated in greater detail in Figure 3a and 3b. Once the fasteners (6) have been fixed to the columns (1), polines (3) are placed according to the design, figure 2. The polines (3) are fixed to the ground with known fixing means, between the which are included; nail them directly on the ground, fix them with the help of stakes and nails, fix them with a steel base that is screwed to the ground, etc. Subsequently the polines (3) are stabilized with stability bars (4) which, a) Like the polines (3), are fixed to the ground with the known fixing means, which gives them great structural safety. In addition, the connection between the polines (3) and the stability bars (4) is made with the known joining means, among which are included; nails, staples, rivets, screws, pins, wire, etc. Next, one end of the beam (5) is placed on the fastener (6), figure 3a, and the other end of the beam (5) is fixed on the top tip of the pollen (3) with the aid of known fixing means, between those that are included; nails, screws and nuts, pins, staples, wire, rivets, steel plates, etc., the above can be seen in Figure 2. The relationship between fasteners (6) and stringers (5) is that of ensure the stability of the beam (5) through its rest on the fastener (6), the above is illustrated in Figures 3a and 3b. In addition to the fact that the fastener (6) has flanges that prevent lateral sliding of the crossbar (5) and this guarantees greater structural stability of the support frame, the above is also illustrated in Figure 3b. The relationship between the stringers (5) and the polines (3) is that of transmitting the roof loads to the polines (3) while the concrete sets. It is worth mentioning that the structural elements of the support frame; Fasteners (6), polines (3), stability bars (4) and stringers (5), can be manufactured with wooden structure (boards, planks, bars, struts, sheets, blocks, etc.) or with steel structure (sheet, bars, profiles, plates, floor, channels, etc.). Figure 3b shows the use of some of the materials such as wood and steel profiles in the conception of support frame elements.
Una vez que se ha montado todo el marco de soporte (sujetadores (6), polines (3), barras de estabilidad (4) y largueros (5)), se hace una revisión de la estabilidad del mismo en sitio, esto, para garantizar la seguridad de la estructura temporal. Dicha revisión consta de la inspección de todas y cada una de las uniones de los elementos que conforman el marco de soporte. Once the entire support frame (fasteners (6), polines (3), stability bars (4) and stringers (5)) has been mounted, a review of its stability is made on site, this, to guarantee the security of the temporary structure. This review consists of the inspection of each and every one of the unions of the elements that make up the support framework.
Toda vez que se haya revisado la seguridad estructural del marco de soporte, se procede a colocar la tela de lycra (7) que junto con la resina (10 y 12) y la fibra de vidrio (11) conforman el encofrado de la cubierta. En la figura 4, se puede apreciar el montaje de la tela de Lycra (7). Para esto, se fija la tela de Lycra (7) a los largueros (S) máximo a cada 10 centímetros sobre la longitud de cada uno de los largueros (S). Esto es, si la longitud del larguero (5) es de dos metros, deberá haber al menos veinte puntos de fijación entre la Lycra (7) y el larguero (5). Para fijar la tela de Lycra (7) a ios largueros (5) se utilizan medios de fijación conocidos, entre los que se incluyen; clavos, grapas, remaches, pijas, tornillos y tuercas, etc. Entre cada uno de los puntos a fijar se debe estirar la tela de Lycra (7) al máximo, esto, para obtener una superficie uniforme libre de arrugas, pero supervisando que la tela Lycra (7) no se rasgue ni rompa. La tela Lycra (7) se fija en todos y cada uno de ios largueros (5) que conformen el perímetro del marco de soporte, siempre estirando la Lycra (7) al máximo para obtener la superficie alabeada. Es pertinente mencionar que la tela de Lycra (7) debe ser continua, es decir, debe ser una sola pieza de tela la que cubra una determinada área, a fin de obtener una superficie regular, aunque es posible unir o coser pedazos de tela Lycra (7) que cubran amplias áreas, pues la tela de Lycra (7) permite cubrir amplios espacios gracias a su elasticidad. Once the structural safety of the support frame has been checked, the lycra fabric (7) is placed, which together with the resin (10 and 12) and the glass fiber (11) form the cover formwork. In figure 4, the assembly of the Lycra fabric (7) can be seen. For this, the Lycra fabric (7) is fixed to the stringers (S) maximum at every 10 centimeters over the length of each of the stringers (S). That is, if the length of the crossbar (5) is two meters, there should be at least twenty fixing points between the Lycra (7) and the crossbar (5). To fix the Lycra fabric (7) to the stringers (5) known fixing means are used, including; nails, staples, rivets, pins, screws and nuts, etc. Between each of the points to be fixed, the Lycra fabric (7) should be stretched to the maximum, this, to obtain a uniform wrinkle-free surface, but supervising that the Lycra fabric (7) does not tear or break. The Lycra fabric (7) is fixed in each and every one of the stringers (5) that conform the perimeter of the support frame, always stretching the Lycra (7) to the maximum to obtain the warped surface. It is pertinent to mention that the Lycra fabric (7) must be continuous, that is, it must be a single piece of fabric that covers a certain area, in order to obtain a regular surface, although it is possible to join or sew pieces of Lycra fabric (7) covering large areas, as the Lycra fabric (7) allows to cover large spaces thanks to its elasticity.
Ya que se haya colocado la tela de Lycra (7) y se haya obtenido la forma del diseño arquitectónico de la cubierta, se procede a rigidizar o endurecer la tela Lycra (7) para obtener el encofrado. La Lycra (7) se rigldiza o endurece con ta ayuda de resina (10 y 12) y fibra de vidrio (11). La figura 5, muestra la aplicación de la resina (10 y 12) y la fibra de vidrio (11). Primeramente se debe preparar la resina poliéster (10 y 12) con la ayuda de un catalizador (proporcionado por éi fabricante), esto para regular la ra pidez de fraguado de la resina. Hecho lo anterior se aplica una primera capa abundante de resina poliéster (10) sobre la superficie de la tela de Lycra (7), esto con la ayuda de una brocha para pintura. Inmediatamente se colocan pedazos de fibra de vidrio (11) (previamente cortada en trozos) sobre la capa de resina (10) que ha sido aplicada en la superficie de la tela de Lycra (7). Una vez que se ha cubierto toda la superficie de la Lycra (7) con los trozos de fibra de vidrio (11), se aplica una segunda capa de resina (12) sobre la capa conformada por los trozos de fibra de vidrio (11). Estas capas ayudan a la tela Lycra (7) a que obtenga una rigidez o dureza considerable y sirva asi de encofrado. Se debe supervisar que la segunda ronda de capas de resina (12) humedezca totalmente a la fibra de vidrio (11), ello para garantizar continuidad en la rigidez del encofrado. La Lycra (7), en conjunción con la resina (10 y 12) y la fibra de vidrio (11) conforman el encofrado. El tiempo de curado de la resina poliéster (10 y 12) está en función de la cantidad de catalizador recomendada por el fabricante. La primera capa de resina (10) tiene la función de endurecer a la tela de Lycra (7). Mientras que la fibra de vidrio (11) y la segunda capa de resina (12) tiene la función de aumentar la resistencia del encofrado. El número de capas de resina (10 o 12) puede estar comprendido entre dos y siete, esto es que al menos debe haber dos capas de resina (10 y 12). Mientras que el número de capas de fibra de vidrio (11) puede estar comprendido entre una y seis, es decir, que por lo menos debe haber una capa de fibra de vidrio (11). La figura 10b muestra la aplicación de tres capas de fibra de vidrio (11) y de cuatro capas de resina poliéster (10 o 12), estando ello dentro de los limites antes descritos. Los limites descritos son sólo para efectos de ahorro en material, pues cada persona puede aplicar el número de capas de resina (10 0 12) y fibra de vidrio (11) que desee. Lo anterior sirve para aumentar el grosor del encof rado, siempre comenzando con una capa de resina (10) sobre la Lycra (7) y después una capa de fibra de vidrio (11), después otra capa de resina (12) sobre la fibra de vidrio (11) y se van alternando las capas; resina (10o 12), fibra de vidrio (11), resina (10 o 12), fibra de vidrio (11), así hasta completar el número de capas deseado y cuidando que siempre se termine con una capa de resina (10 o 12), ello para humedecer a la fibra de vidrio (11) y que ésta se endurezca, tai y como se ilustra en la figura 10b. Lo anterior ofrece mayor grosor y a la vez mayor resistencia ai encofrado. Once the Lycra fabric (7) has been placed and the shape of the architectural design of the roof has been obtained, the Lycra fabric (7) is stiffened or hardened to Get the formwork. Lycra (7) is stiffened or hardened with the aid of resin (10 and 12) and fiberglass (11). Figure 5 shows the application of the resin (10 and 12) and the fiberglass (11). First of all the polyester resin (10 and 12) must be prepared with the help of a catalyst (provided by the manufacturer), this to regulate the fast setting of the resin. Having done the above, a first abundant layer of polyester resin (10) is applied to the surface of the Lycra fabric (7), this with the help of a paint brush. Pieces of fiberglass (11) (previously cut into pieces) are immediately placed on the resin layer (10) that has been applied to the surface of the Lycra fabric (7). Once the entire Lycra surface (7) has been covered with the fiberglass pieces (11), a second layer of resin (12) is applied on the layer formed by the fiberglass pieces (11) . These layers help the Lycra fabric (7) to obtain a considerable stiffness or hardness and thus serve as a formwork. It should be monitored that the second round of resin layers (12) fully moisten the fiberglass (11), to ensure continuity in the rigidity of the formwork. Lycra (7), in conjunction with resin (10 and 12) and fiberglass (11) form the formwork. The curing time of the polyester resin (10 and 12) is a function of the amount of catalyst recommended by the manufacturer. The first resin layer (10) has the function of hardening the Lycra fabric (7). While the fiberglass (11) and the second resin layer (12) has the function of increasing the strength of the formwork. The number of resin layers (10 or 12) can be between two and seven, that is, there must be at least two resin layers (10 and 12). While the number of fiberglass layers (11) can be between one and six, that is, there must be at least one fiberglass layer (11). Figure 10b shows the application of three layers of fiberglass (11) and four layers of polyester resin (10 or 12), being within the limits described above. The limits described are for material saving purposes only, as each person can apply the number of layers of resin (10 0 12) and fiberglass (11) they want. The above serves to increase the thickness of the formwork, always starting with a layer of resin (10) on the Lycra (7) and then a layer of fiberglass (11), then another layer of resin (12) on the fiber of glass (11) and the layers alternate; resin (10o 12), fiberglass (11), resin (10 or 12), fiberglass (11), thus completing the desired number of layers and taking care that it is always finished with a resin layer (10 or 12 ), to moisten the fiberglass (11) and make it harden, tai and as illustrated in figure 10b. The above offers greater thickness and at the same time greater resistance to formwork.
Una vez que se hayan secado por completo las capas de resina (10 y 12) y fibra de vidrio (11), se procede a montar el marco de cercamiento que está conformado por barrotes de cercamiento (8). La figura 6, muestra los barrotes de cercamiento (8) que tienen la función de evitar el escurrimiento del concreto. Una vez que se ha fijado la teta de Lycra (7) a los largueros (5) y que se ha rigidízado con la ayuda de las capas de resina (10 y 12) y fibra de vidrio (11), se procede a fijar los barrotes de cercamiento (8) sobre la periferia de la tela de Lycra (7) rigidizada y sobre ios largueros (5) haciendo una especie de "sándwich" entre el larguero (5), la Lycra (7) rigidizada y el barrote de cercamiento (8), esto se aprecia en la figura 6, en la que se pueden observar los barrotes de cercamiento (8) en la periferia de) encofrado. Los barrotes de cercamiento (8) se fijan con la ayuda de medios conocidos, entre ios que se incluyen; d a vos, alambre, pijas, tornillos y tuercas, remaches, grapas, etc. Los barrotes de cercamiento (8) deben tener un mínimo de altura de cercamiento de diez centímetros. El marco de cercamiento (compuesto de barrotes de cercamiento (8)) debe fijarse sobre todo el marco de soporte, específicamente sobre los largueros (5), a fin de cercar la superficie de la cubierta a construir, figura 10a. Los barrotes de cercamiento (8) también se pueden fabricar con estructura de madera (tablas, tablones, barras, puntales, etc.) o con estructura de acero (lámina, perfiles, canales, etc.). Once the layers of resin (10 and 12) and fiberglass (11) have completely dried, the enclosure frame that is made up of fencing bars (8) is assembled. Figure 6 shows the fencing bars (8) that have the function of preventing concrete runoff. Once the Lycra tit (7) has been fixed to the stringers (5) and has been stiffened with the help of the resin (10 and 12) and fiberglass (11) layers, we proceed to fix the fencing bars (8) on the periphery of the stiffened Lycra fabric (7) and on the stringers (5) making a kind of "sandwich" between the stringer (5), the stiffened Lycra (7) and the fencing bar (8), this is seen in Figure 6, in which you can see the fencing bars (8) on the periphery of the formwork. The fencing bars (8) are fixed with the help of known means, among which are included; d a vos, wire, pins, screws and nuts, rivets, staples, etc. The fencing bars (8) must have a minimum fencing height of ten centimeters. The fencing frame (composed of fencing bars (8)) must be fixed over the entire support frame, specifically on the stringers (5), in order to enclose the surface of the roof to be constructed, figure 10a. The fencing bars (8) can also be manufactured with a wooden structure (boards, planks, bars, struts, etc.) or with a steel structure (sheet, profiles, channels, etc.).
Al mismo tiempo o posteriormente del montaje del marco de cercamiento se coioca el cimbrado (9) superior de los apoyos estructurales, en este caso de la columna (1). La figura 6, muestra el cimbrado (9) que se le da a la parte superior de la columna (1). Dicho cimbrado (9) está dispuesto en una especie de cajón. La función de este cimbrado (9) es la de poder colar la parte final de la columna (1) (donde desplanta la cubierta), obteniendo así, una unión monolítica entre la columna (1) y la cubierta a construir. El cimbrado (9) de la parte superior de la columna (1) se puede fabricar con estructura de madera (tablas, tablones, hojas, etc.) o con estructura de acero (lámina, placas, solera, etc.). En el caso de que los apoyos sean elementos de acero, también se debe cimbrar una especie de cajón sobre el apoyo que permita transmitir efectivamente los esfuerzos de la cubierta. Una vez que se hayan montado y fijado ios barrotes de cercamiento (8), el cimbrado (9) superior de la columna (1) y se hayan secado por completo las capas de resina (10 y 12) y se pueda garantizar la rigidez del encofrado, se procede a colocar las varillas perfmetrales (13). En la figura 7, se aprecia el andaje de las varillas perimetrales (13) con las varillas de anclaje (2). La unión entre las varillas de anclaje (2) y las varillas perimetrales (13) debe tener un traslape mínimo de 40 centímetros, esto para garantizar continuidad. Las varillas perimetrales (13) constan de un paquete de al menos dos varillas de mínimo el número cuatro. La unión entre las varillas perimetrales (13) y tas varillas de anclaje (2) se puede hacer con la ayuda de medios de unión conocidos, entre los que se incluyen; soldadura, amarre con alambre recocido, dobleces, etc. De la misma manera, la unión entre varillas perimetrales (13) se puede hacer con dichos medios de unión conocidos. Las varillas perimetrales (13) tienen la fund ón de resistir los esfuerzos de borde, propios de las cubiertas alabeadas de concreto armado, por elio es la recomendad ón antes hecha. At the same time or after the mounting of the enclosure frame, the upper bending (9) of the structural supports is installed, in this case of the column (1). Figure 6 shows the bending (9) that is given to the top of the column (1). Said bending (9) is arranged in a kind of drawer. The function of this bending (9) is to be able to cast the final part of the column (1) (where it displaces the roof), thus obtaining a monolithic union between the column (1) and the roof to be constructed. The formwork (9) of the upper part of the column (1) can be manufactured with a wooden structure (boards, planks, sheets, etc.) or with a steel structure (sheet, plates, screed, etc.). In the event that the supports are steel elements, a kind of drawer must also be built on the support that effectively transmits the efforts of the roof. Once the fencing bars (8) have been assembled and fixed, the upper bevel (9) of the column (1) and the resin layers (10 and 12) have completely dried and the rigidity of the formwork, we proceed to place the perfmetral rods (13). In figure 7, the walk of the perimetral rods (13) with the anchor rods (2) can be seen. The joint between the anchor rods (2) and the perimeter rods (13) must have a minimum overlap of 40 centimeters, this to ensure continuity. The perimeter rods (13) consist of a package of at least two rods of minimum number four. The connection between the perimetral rods (13) and the anchor rods (2) can be done with the aid of known joining means, including; welding, annealed wire ties, bends, etc. In the same way, the connection between perimetral rods (13) can be done with said known joining means. The perimetral rods (13) have the basis of resisting edge stresses, typical of warped reinforced concrete roofs, therefore it is the recommendation made before.
Una vez que se han colocado las varillas perimetrales (13) se procede a colocar la retícula de acero (14) que está conformada por tiras de alambrón, tiras dobles de alambre recocido o malla electro soldada. La figura 8, muestra el montaje de la retícula de acero (14). La retícula de acero (14) se construye in situ, con la ayuda de alambrón de X * (un cuarto de pulgada) o con tiras dobles de alambre recoddo. Cada tira de alambrón se va fijando máximo a cada diez centímetros sobre la longitud de cada una de las varillas perimetrales (13), esto con la ayuda de medios conocidos de fijación, entre ios que se incluyen; soldadura, dobleces de alambre recocido, amarres, etc., obteniéndose una especie de malla electro soldada. Los amarres de ios cruces de la retícula (14) se hacen con la ayuda de medios de amarre conoddos, entre los que se incluye; alambre recocido, dobleces, soldadura, etc. Se debe cubrir la superficie total de la cubierta a construir y se debe revisar el anclaje de la retícula de acero (14) en todas y cada una de las varillas perimetrales (13), En caso de utilizar alambre recocido para la fabricad ón de la retícula de acero (14) se deberán colocar tiras dobles de alambre recod do por cada tira de alambrón que se sustituya. Además se puede utilizar malla electro soldada para la retícula de acero (14), pero se debe supervisar que la malla adquiera la forma de la cubierta, a fin de que quede dentro del colado de concreto. Una vez que se ha terminado de montar y fijar la retícula de acero (14) se procede a hacer la mezcia de concreto (15). La mezcla de concreto (15) puede ser preparada con materiales de relleno estructural conocidos, entre ios que se incluyen; arena, grava, granzón, cemento convencional, mortero, concreto translúcido, resina transparente, agua, catalizadores, etc. El concreto que se utilice para rellenar el encofrado, puede ser concreto convencional, concreto translúcido o resinas transparentes. La mezcla de concreto (1S) debe ser manejable pero siempre buscando que quede algo "seca*, ello para evitar su escurrí miento. Toda vez que ta mezcla de concreto (15) esté lista, se procede a vaciarla en la superficie del encofrado, tal y como se muestra en la figura 9. Se debe varillar a fin de supervisar que se tenga como mfnimo un espesor de 6 centímetros, además de cerciorarse que se cubre en toda la superficie a la retícula de acero (14), pues ésta representa el refuerzo de la cubierta. Posteriormente se debe apisonar el concreto para que quede compactado. la figura 10a muestra la tela de Lycra (7) rigidizada con la ayuda de capas de resine (10 y 12) y fibra de vidrio (11). Además muestra cómo éstas se fijan a ios largueros (5), así también se puede observar la colocación de los barrotes de cercamiento (8) sobre la Lycra (7) ya rigidizada y los largueros (5). Se aprecian también las varillas de anclaje (2) y las varillas perimetraies (13), asi como el montaje de la retícula de acero (14) anclada sobre las varillas perimetraies (13), Finalmente puede observarse la capa de la mezcla de concreto (15). Once the perimeter rods (13) have been placed, the steel grid (14) is formed, which is made up of wire rod strips, double strips of annealed wire or electro-welded mesh. Figure 8 shows the assembly of the steel grid (14). The steel grid (14) is constructed on site, with the help of X * wire rod (a quarter of an inch) or with double strips of recoded wire. Each strip of wire rod is fixed at a maximum of every ten centimeters over the length of each of the perimeter rods (13), this with the help of known fixing means, including ios; welding, annealed wire bends, ties, etc., obtaining a kind of electro welded mesh. The moorings of the crossings of the reticle (14) are made with the help of mooring means, including condo; annealed wire, bends, welding, etc. The total surface area of the roof to be constructed must be covered and the anchoring of the steel grid (14) must be checked in each and every one of the perimeter rods (13). If annealed wire is used for the fabrication of the steel grid (14) double strips of recoded wire must be placed for each wire rod that is replaced. In addition, electro-welded mesh can be used for the steel grid (14), but it must be supervised that the mesh acquires the shape of the cover, so that it is inside the concrete casting. Once the steel grid (14) has been assembled and fixed, the concrete mixture (15) is made. The concrete mixture (15) can be prepared with known structural fillers, among which are included; sand, gravel, granite, conventional cement, mortar, translucent concrete, transparent resin, water, catalysts, etc. The concrete used to fill the formwork can be conventional concrete, translucent concrete or transparent resins. The concrete mixture (1S) must be manageable but always looking for something "dry *, to prevent its runoff. Whenever the concrete mixture (15) is ready, it is emptied into the surface of the formwork, as shown in figure 9. It must be rounded in order to monitor that it has a minimum thickness of 6 centimeters, in addition to making sure that it covers the entire steel grid (14), as it represents the reinforcement of the roof, the concrete must then be taped so that it is compacted, Figure 10a shows the stiffened Lycra fabric (7) with the help of resin layers (10 and 12) and fiberglass (11). it shows how these are fixed to the stringers (5), so it is also possible to observe the placement of the fencing bars (8) on the already stiffened Lycra (7) and the stringers (5). The anchor rods ( 2) and the perimetral rods (13), as well as the assembly of the re steel ticle (14) anchored on the perimeter rods (13). Finally, the layer of the concrete mixture (15) can be observed.
Se debe dejar fraguar la mezcla de concreto (15) al menos 15 días antes de retirar el molde de encofrado (Lycra (7), resina (10 y 12) y fibra de vidrio (11)), en caso de que así se desee, o puede optarse por dejarlo como parte de la estructura. Sin embargo en caso de que el encofrado (tela de Lycra (7), resina (10 y 12) y fibra de vidrio (11)) vaya a formar parte de la cubierta, se deberá aplicar cera o líquido desmoldante sobre los largueros (5), a fin de que el encofrado no se pegue a los largueros (5). Posteriormente se dan los acabados de rigor (resanado, pulido y pintura) y se tiene una cubierta terminada (16), tal como lo ilustra la figura 11. en la que se muestra la cubierta terminada (16). The concrete mixture (15) must be allowed to set at least 15 days before removing the formwork mold (Lycra (7), resin (10 and 12) and fiberglass (11)), if desired , or you can choose to leave it as part of the structure. However, if the formwork (Lycra fabric (7), resin (10 and 12) and fiberglass (11)) is to be part of the roof, wax or release agent should be applied on the stringers (5 ), so that the formwork does not stick to the stringers (5). Subsequently, the finishes of rigor (resanado, polishing and painting) are given and a finished cover (16) is provided, as illustrated in figure 11. in which the finished cover (16) is shown.
MODALIDAD 2 MODE 2
En esta modalidad primeramente se deben identificar ios elementos estructurales que puedan ser tos posibles apoyos de una cubierta, en la figura 12 se puede apreciar un inmueble en el que se piensa construir una cubierta. En ta figura 12 se puede identificar una losa (17) y un cuarto construido a base de muros (18), estos elementos estructurales son ios que servirán para ilustrar este ejemplo. In this modality, the structural elements that could be the possible supports of a roof must first be identified, in Figure 12 you can see a property in which it is planned to build a roof. In Figure 12, a slab (17) and a room constructed based on walls (18) can be identified, these structural elements are ios that will serve to illustrate this example.
Una vez que se tienen identificados los elementos estructurales que servirán de apoyo para la cubierta, se procede a prepararlos de forma que sirvan como anclaje y la cubierta sea monolítica con estos. En este ejemplo la losa (17) al estar conformada por una parrilla de barras de acero servirá para desplantar la cubierta. Específicamente las varillas que conforman dicha parrilla sirven bien como varillas de anclaje (2) pues en estas se pueden anclar las varillas pe rime trates (13) que absorben ios esfuerzos de borde. Para poder anclar las varillas perimetrales (13) a las varillas de anclaje (2) de la losa (17), es necesario demoler el filo pe rl metra! de la losa (17) tal y como lo muestra la figura 13, además el borde de la cubierta que va pegado al muro (18) debe anclarse a éste, para ello es también necesario rascar la zona de unión entre el muro (18) y la cubierta a fin de que exista cierta adherencia entre ambos elementos, figura 13. Para llevar a cabo la demolición del filo perimetral de la losa (17) y para rascar la zona de unión en el muro (18) se utiliza la ayuda de medios conocidos de demolición y rascado, entre los que se incluyen; cincel, mazo, másete, martillo, desarmadores, etc. Once the structural elements that will support the roof have been identified, they are prepared to serve as an anchor and the roof is monolithic with them. In this example, the slab (17) being formed by a grid of steel bars will serve to displace the roof. Specifically, the rods that make up said grill serve well as anchor rods (2), because in these, the rods can be anchored (13) that absorb the edge forces. To be able to anchor the perimeter rods (13) to the anchor rods (2) of the slab (17), it is necessary to demolish the cutting edge per meter! of the slab (17) as shown in figure 13, in addition the edge of the roof that is glued to the wall (18) must be anchored to it, for this it is also necessary to scratch the joint area between the wall (18) and the cover so that there is some adhesion between both elements, figure 13. To carry out the demolition of the perimeter edge of the slab (17) and to scratch the joint area in the wall (18) the help of known means of demolition and scratching, including; chisel, mallet, hammer, hammer, screwdrivers, etc.
En la figura 13 se puede notar que en (a zona de unión entre el muro (18) y la cubierta existen unos orificios, estos se denominan orificios de anclaje (19) y su función es la de permitir el anclaje de unas varillas de carga (21) y de las varillas perimetrales (13) tal y como se puede apreciar en la figura 17. Los orificios de anclaje (19) se pueden realizar con la ayuda de medios conocidos, entre los que se incluyen; taladro, roto martillo, cincel, mazo, meseta, etc. In Figure 13 it can be noted that in (a junction area between the wall (18) and the roof there are holes, these are called anchor holes (19) and their function is to allow the anchoring of loading rods (21) and of the perimetral rods (13) as can be seen in Figure 17. The anchoring holes (19) can be made with the aid of known means, including: drill, broken hammer, chisel, mallet, plateau, etc.
Toda vez que se han preparado los apoyos donde desplantará la cubierta se procede a montar un marco de soporte que comprende: los sujetadores (6) necesarios, asi como los largueros (5), que en esta modalidad se han dividido en dos tipos, los largueros de muro (5a) y los largueros libres (Sb). Los largueros de muro (Sa) son montados a lo largo del lecho inferior de la zona de unión entre el muro (28) y la cubierta, figura 14. su función es la de poder fijar la tela de l ycra (7) a éste, pues es mucho más fácil fijar l a tela Lycra (7) al larguero de muro (5a) que al muro (18) directamente, aunque no se descarta la opción de fijar la tela de Lycra (7) directamente ai muro (18), por lo que también se considera como un paso opcional. El montaje de ios sujetadores (6) sobre el muro (18) y ta losa (17) se hace con la ayuda de medios de fijación conocidos, entre ios que se incluyen; clavos, tornillos, pijas, alambre, etc. El montaje del larguero de muro (Sa) se hace con la ayuda de medios de fijación conocidos, entre los que se incluyen; clavos, tornillos, pijas, alambre, etc. El montaje del larguero libre (5b) se hace colocando uno de ios extremos sobre el sujetador (6) que se encuentra en el muro (18), que, como se describió en la MODALIDAD 1, el sujetador (6) evita el corrimiento del larguero libre (Sb). El otro extremo del larguero libre (Sb) se nivela con la parte inferior de la losa (17) y se fija con la ayuda de medios conocidos de fijación, entre los que se incluyen; alambre, clavos, pijas, tomillos, etc., el montaje de los elementos mencionados se puede apreciar en la figura 14. Whenever the supports where the cover will be displaced have been prepared, a support frame is assembled comprising: the necessary fasteners (6), as well as the stringers (5), which in this modality have been divided into two types, wall stringers (5a) and free stringers (Sb). The wall stringers (Sa) are mounted along the lower bed of the junction area between the wall (28) and the cover, figure 14. Its function is to be able to fix the fabric of the wall (7) to it , since it is much easier to fix the Lycra fabric (7) to the wall beam (5a) than to the wall (18) directly, although the option of fixing the Lycra fabric (7) directly to the wall (18) is not ruled out, So it is also considered as an optional step. The mounting of the fasteners (6) on the wall (18) and slab (17) is done with the aid of known fixing means, including ios; nails, screws, pins, wire, etc. The mounting of the wall beam (Sa) is done with the aid of known fixing means, among which are included; nails, screws, pins, wire, etc. The assembly of the free crossbar (5b) is done by placing one of the ends on the fastener (6) that is in the wall (18), which, as described in MODE 1, the fastener (6) prevents the sliding of the free crossbar (Sb). The other end of the free spar (Sb) is leveled with the bottom of the slab (17) and fixed with the aid of known fixing means, including; wire, nails, pins, thymes, etc., the assembly of the mentioned elements can be seen in figure 14.
Se puede notar en la figura 14 que es necesario cimbrar e! filo perimetral de la fosa (17) con el fin de recuperar la parte demolida, para ello se debe colocar una cimbra (20) del filo perimetral demolido, que además servirá para fijar a esta la tela de Lycra (7). La cimbra (20) del filo perimetral demolido se fija a la losa (17) con la ayuda de medios conocidos de fijación, entre los que se incluyen; clavos, pijas, tornillos, alambre, e te Los sujetadores (6), largueros (Sa y Sb) y la cimbra (20) del filo perimetral demolido se pueden fabricar con estructura de madera (tablas, tablones, barras, puntales, etc.) o con estructura de acero (lámina, perfiles, canales, etc.). It can be seen in figure 14 that it is necessary to form e! perimeter edge of the pit (17) in order to recover the demolished part, for this purpose a form (20) of the demolished perimeter edge must be placed, which will also serve to fix the Lycra fabric (7). The formwork (20) of the demolished perimeter edge is fixed to the slab (17) with the aid of known fixing means, including; nails, pins, screws, wire, etc. The fasteners (6), stringers (Sa and Sb) and the formwork (20) of the demolished perimeter edge can be manufactured with a wooden structure (boards, planks, bars, struts, etc.). ) or with steel structure (sheet, profiles, channels, etc.).
Una vez que se hayan montado los sujetadores (6), largueros (Sa y Sb) y la cimbra (20) del filo perimetral demolido, se procede a montar la l ycra (7) que junto con la resina (10 y 12) y la fibra de vidrio (11) conforman el encofrado de la cubierta. En la figura 15, se puede apreciar el montaje de la tela de Lycra (7), Para esto, se fija la tela Lycra (7) a ios largueros (Sa y Sb) y a la cimbra (20) del filo perimetral demolido, máximo a cada 10 centímetros sobre la longitud de cada uno de dichos elementos, esto es, si la longitud de algún larguero (5a o Sb) es de tres metros, deberá haber al menos treinta puntos de fijación entre la tela de Lycra (7) y el larguero (Sa o Sb). Para fijar la tela de Lycra (7) a los largueros (5a o 5b) y a la cimbra (20) del filo perimetral demolido, se utilizan medios de fijación conocidos, entre ios que se incluyen; clavos, grapas, remaches, pijas, tom illos y tuercas, etc. Entre cada uno de los puntos a fijar se debe estirar la Lycra (7) al máximo, esto, para obtener una superficie uniforme libre de arrugas, pero supervisando que la Lycra (7) no se rasgue ni rompa. La tela Lycra (7) se fija en todos y cada uno de los largueros (Sa o 5b) y en toda la periferia que conforme la cimbra (20) del filo perimetral demolido, siempre estirando la Lycra (7) al máximo para obtener la superficie alabeada, figura 15. Once the fasteners (6), stringers (Sa and Sb) and the formwork (20) of the demolished perimeter edge have been assembled, the lamp (7) is assembled together with the resin (10 and 12) and the fiberglass (11) make up the cover formwork. In figure 15, the assembly of the Lycra fabric (7) can be seen. For this, the Lycra fabric (7) is fixed to the stringers (Sa and Sb) and to the formwork (20) of the demolished perimeter edge, maximum at every 10 centimeters over the length of each of said elements, that is, if the length of any stringer (5a or Sb) is three meters, there must be at least thirty fixing points between the Lycra fabric (7) and the crossbar (Sa or Sb). To fix the Lycra fabric (7) to the stringers (5a or 5b) and to the formwork (20) of the demolished perimeter edge, known fixing means are used, including those included; nails, staples, rivets, pins, tomos and nuts, etc. Between each of the points to be fixed, the Lycra (7) should be stretched to the maximum, this, to obtain a uniform wrinkle-free surface, but supervising that the Lycra (7) does not tear or break. The Lycra fabric (7) is fixed in each and every one of the stringers (Sa or 5b) and in all the periphery that conforms the formwork (20) of the perimeter edge demolished, always stretching the Lycra (7) to the maximum to obtain the warped surface, figure 15.
Ya que se haya montado la Lycra (7) y se haya obtenido la forma del diseño arquitectónico de la cubierta, se procede a rigidizar o endurecer la tela de Lycra (7) para obtener el encofrado. La tela de Lycra (7) se endurece con la ayuda de resina potiéster (10 y 12) y fibra de vidrio (11). La figura 16, muestra la aplicación de la resina (10 y 12) y la fibra de vidrio (11). Primeramente se debe preparar la resina poiiéster (10 y 12) con la ayuda de un catalizador (proporcionado por el fabricante), esto para regular la rapidez de fraguado de la resina. Hecho lo anterior se aplica una primera capa de resina poiiéster (10) sobre la superficie de la tela de Lycra (7), esto con la ayuda de una brocha para pintura. Inmediatamente se colocan pedazos de fibra de vidrio (11) (que previamente ha sido cortada en trozos) sobre la primera capa de resina (10) que ya ha sido aplicada sobre la superficie de la teia de Lycra (7). Una vez que se ha cubierto toda la superficie de la Lycra (7) con ios trozos de fibra de vidrio (11), se aplica una segunda capa de resina (12) sobre los trozos de fibra de vidrio (11). Estas capas ayudan a la Lycra (7) a que obtenga una rigidez considerable y sirva asi de encofrado. Se debe supervisar que la segunda capa de resina (12) humedezca totalmente a la fibra de vidrio (11) para garantizar continuidad en la dureza del encofrado. La primera capa de resina (10) tiene la función de rígidizar a la tela de Lycra (7). Mientras que la fibra de vidrio (11) y la segunda capa de resina (12) tienen la función de aumentar la resistencia del encofrado. El número de capas de resina (10 o 12) puede estar comprendido entre dos y siete, esto es que al menos debe haber dos capas de resina (10 o 12), Mientras que el número de capas de fibra de vidrio (11) puede estar comprendido entre una y seis, es decir, que por lo menos debe haber una capa de fibra de vidrio (11). La figura 10b de la MODALIDAD 1 muestra la aplicación de tres capas de fibra de vidrio (11) y de cuatro capas de resina poiiéster (10 o 12), estando ello dentro de ios límites antes descritos. Lo anterior sirve para aumentar el grosor del encofrado, siempre comenzando con una capa de resina (10) sobre la Lycra (7) y después una capa de fibra de vidrio (11), después otra capa de resina (12) sobre la fibra de vidrio (11) y se van alternando las capas; resina (10 o 12), fibra de vidrio (11), resina (10 o 12), fibra de vidrio (11), así hasta completar el número de capas deseado y cuidando que sie mpre se termine con una capa de resina (10 o 12), ello para humedecer a la fibra de vidrio (11), tal y como se ilustra en la figura 10b de la MODALIDAD 1. Una vez que se hayan secado por completo las capas de resina (10 y 12) y fibra de vidrio (11), se procede a montar los barrotes de cercamiento (8), que en este caso solo es uno. La figura 16, muestra el barrote de cercamiento (8) fijado sobre el larguero libre (So), dicho barrote de cercamiento (8) tiene la función de evitar el escurrimiento del concreto y que en este caso completa el encofrado, pues la zona de unión entre el muro (18) y la cubierta, el filo perimetrai demolido de la losa (17) y el barrote de cercamiento (8) conforman una especie de cajón en donde será vaciado el concreto posteriorme nte. Once the Lycra (7) has been assembled and the shape of the architectural design of the roof has been obtained, the Lycra fabric (7) is stiffened or hardened to obtain the formwork. Lycra fabric (7) is hardened with the help of polyester resin (10 and 12) and fiberglass (11). Figure 16 shows the application of the resin (10 and 12) and the fiberglass (11). First, the polyester resin (10 and 12) must be prepared with the help of a catalyst (provided by the manufacturer), this to regulate the speed of setting of the resin. Having done the above, a first layer of polyester resin (10) is applied to the surface of the Lycra fabric (7), this with the help of a paint brush. Pieces of fiberglass (11) (which has previously been cut into pieces) are immediately placed on the first layer of resin (10) that has already been applied on the surface of the Lycra teia (7). Once the entire Lycra surface (7) has been covered with the fiberglass pieces (11), a second layer of resin (12) is applied on the fiberglass pieces (11). These layers help the Lycra (7) to obtain considerable rigidity and thus serve as a formwork. It should be monitored that the second resin layer (12) fully moisten the fiberglass (11) to ensure continuity in the hardness of the formwork. The first resin layer (10) has the function of stiffening the Lycra fabric (7). While the fiberglass (11) and the second resin layer (12) have the function of increasing the strength of the formwork. The number of resin layers (10 or 12) can be between two and seven, that is, there must be at least two resin layers (10 or 12), while the number of fiberglass layers (11) can be be between one and six, that is, there must be at least one layer of fiberglass (11). Figure 10b of MODE 1 shows the application of three layers of fiberglass (11) and four layers of polyester resin (10 or 12), being within the limits described above. The above serves to increase the thickness of the formwork, always starting with a layer of resin (10) on the Lycra (7) and then a layer of fiberglass (11), then another layer of resin (12) on the fiber of glass (11) and the layers alternate; resin (10 or 12), fiberglass (11), resin (10 or 12), fiberglass (11), thus completing the desired number of layers and taking care that it is always finished with a resin layer (10 or 12), to moisten the fiberglass (11), as illustrated in Figure 10b of MODE 1. Once the layers of resin (10 and 12) and fiberglass (11) have completely dried, the fencing bars (8) are assembled, which in this case is only one. Figure 16 shows the fencing bar (8) fixed on the free crossbar (So), said fencing bar (8) has the function of preventing concrete runoff and that in this case completes the formwork, as the area of junction between the wall (18) and the roof, the demolished perimeter edge of the slab (17) and the fencing bar (8) form a kind of drawer where the concrete will be emptied later.
El barrote de cercamiento (8) se fija al larguero libre (Sb) con la ayuda de medios conocidos, entre los que se incluyen; clavos, alambre, pijas, tornillos y tuercas, remaches, grapas, etc. El barrote de cercamiento (8) debe tener un mínimo de altura de cercamiento de diez centímetros, además también se puede fabricar con estructura de madera (tablas, tablones, barras, puntales, etc.) o con estructura de acero (lámina, perfiles, canales, etc.) The fencing bar (8) is fixed to the free crossbar (Sb) with the aid of known means, including; nails, wire, pins, screws and nuts, rivets, staples, etc. The fencing bar (8) must have a minimum fencing height of ten centimeters, in addition it can also be manufactured with a wooden structure (boards, planks, bars, struts, etc.) or with a steel structure (sheet, profiles, channels, etc.)
Cuando se haya montado el barrote de cercamiento (8) y se haya rigid izado el encofrado se procede a colocar las varillas perimetraies (13) y las varillas de carga (21), figura 17. Las varillas perimetraies (13) al igual que en la MODALIDAD 1, van en la periferia de la cubierta y su función es la de soportar los esfuerzos de borde, en este caso y como se aprecia en la figura 17, sólo se necesitan varillas perimetraies (13) en dos bordes de la cubierta, el borde libre (larguero Sb) y el borde pegado al muro ( 18). En este caso se utilizan además unas varillas de carga (21) que tienen la función de and ar la estructura de la cubierta al muro (18), esto a través de la inserción de las varillas de carga (21) en cada uno de ios orificios de anclaje (19), figura 13 y figura 17, ello para garantizar una unión monolítica entre el muro (18) y la cubierta. Las varillas perimetraies (13), al igual que las varillas de carga (21), constan de un paquete de al menos dos varillas de mínimo el número cuatro, l a unión entre las varillas perimetraies (13), las varillas de anclaje (2) y las varillas de carga (21) se puede hacer con la ayuda de medios de unión conocidos, entre ios que se incluyen; soldadura, amarre con alambre recocido, dobleces, etc. When the fencing bar (8) has been mounted and the formwork has been stiffened, the perimeter rods (13) and the load rods (21) are placed, figure 17. The perimeter rods (13) as in MODE 1, goes on the periphery of the roof and its function is to withstand the edge forces, in this case and as shown in Figure 17, only perimeter rods (13) are needed on two edges of the roof, the free edge (stringer Sb) and the edge glued to the wall (18). In this case, loading rods (21) that have the function of and ar the structure of the roof cover (18) are also used, this through the insertion of the loading rods (21) in each of the ios anchoring holes (19), figure 13 and figure 17, this to ensure a monolithic joint between the wall (18) and the roof. The perimeter rods (13), like the load rods (21), consist of a package of at least two rods of the number four minimum, the union between the perimeter rods (13), the anchor rods (2) and the loading rods (21) can be made with the aid of known joining means, among which are included; welding, annealed wire ties, bends, etc.
Toda vez que se hayan montado las varillas perimetraies (13) y las varillas de carga (21) y éstas se hayan fijado a las varillas de anciaje (2), se procede a montar la retícula de acero (14) que está conformada por tiras de alambrón, tiras dobles de alambre recocido o malla electro soldada, la figura 18, muestra el montaje de la retícula de acero (14). La retícula de acero (14) se construye in situ, con la ayuda de alambren de X* (un cuarto de pulgada), con tiras dobles de alambre recocido o con malla electro soldada. Cada tira de alambren se va fijando máximo a cada diez centímetros sobre la longitud de cada una de las varillas perímetrales (13), y en este caso, de las varillas de anclaje (2), esto con la ayuda de medios conocidos de fijación, entre los que se incluyen; soldadura, dobleces de alambre recocido, amarres, etc., obteniéndose una especie de malla electro soldada . Los amarres de los cruces de la retícula (14) se hacen con la ayuda de medios de amarre conocidos, entre los que se incluye; alambre recocido, dobleces, soldadura, etc. Se debe cubrir la superficie total de la cubierta a construir y se debe revisar el anclaje de la retícula de acero (14) en todas y cada una de las varillas perimetraies (13), así como en las varillas de anclaje (2) y en las varillas de carga (21). En caso de utilizar alambre recocido para la fabricación de la retícula de acero (14) se deberán colocar tiras dobles de alambre recocido por cada tira de alambrón que se sustituya. Además se puede utilizar malla electro soldada para la retícula de acero (14), pero se debe supervisar que la malla adquiera la forma de la cubierta, a fin de que quede dentro del colado de concreto. Whenever the perimeter rods (13) and the load rods (21) have been mounted and these have been fixed to the aging rods (2), the steel grid (14) is formed, which is formed by strips. of wire rod, double strips of annealed wire or electro-welded mesh , Figure 18, shows the assembly of the steel grid (14). The grid Steel (14) is constructed on site, with the help of X * wire (a quarter of an inch), with double strips of annealed wire or electro-welded mesh. Each wire strip is fixed at most ten centimeters above the length of each of the perimeter rods (13), and in this case, of the anchor rods (2), this with the help of known fixing means, which include; welding, annealed wire bends, ties, etc., obtaining a kind of electro welded mesh. The ties of the crossings of the grid (14) are made with the aid of known mooring means, among which is included; annealed wire, bends, welding, etc. The total surface area of the roof to be constructed must be covered and the anchor of the steel grid (14) must be checked in each and every one of the perimeter rods (13), as well as in the anchor rods (2) and in the load rods (21). In the case of using annealed wire for the fabrication of the steel grid (14) double strips of annealed wire should be placed for each wire rod that is replaced. In addition, electro-welded mesh can be used for the steel grid (14), but it must be supervised that the mesh acquires the shape of the cover, so that it is inside the concrete casting.
Una vez que se ha terminado de montar y fijar la retícula de acero (14) se procede a hacer la mezcla de concreto, l a mezcla de concreto puede ser preparada con materiales de relleno estructural conocidos, entre los que se incluyen; arena, grava, granzón, cemento convencional, mortero, concreto translúcido, resina transparente, agua, catalizadores, etc. El concreto que se utilice para rellenar el encofrado, puede ser concreto convencional, concreto translúcido o resinas transparentes. La mezcla de concreto debe ser manejable pero siempre buscando que quede algo "seca", ello para evitar su escurrimiento. Toda vez que la mezcla de concreto esté lista, se procede a vaciarla en la superficie del encofrado, se debe varillar a fin de supervisar que se tenga como mínimo un espesor de 6 centímetros, además de cerciorarse que se cubre en toda la superficie a la retícula de acero (14), pues ésta representa el refuerzo de la cubierta. Posteriormente se debe apisonar el concreto para que quede compactado. Once the steel grid (14) has been assembled and fixed, the concrete mixture is made, the concrete mixture can be prepared with known structural filler materials, including; sand, gravel, granite, conventional cement, mortar, translucent concrete, transparent resin, water, catalysts, etc. The concrete used to fill the formwork can be conventional concrete, translucent concrete or transparent resins. The concrete mixture must be manageable but always looking for something "dry" to remain, to avoid runoff. Whenever the concrete mixture is ready, it is then emptied on the surface of the formwork, it must be rounded in order to supervise that it has a minimum thickness of 6 centimeters, in addition to making sure that it covers the entire surface to the steel grid (14), as this represents the reinforcement of the roof. Subsequently, the concrete must be taped so that it is compacted.
Se debe dejar fraguar al concreto ai menos 15 días antes de retirar el molde de encofrado (Lycra (7), resina (10 y 12) y fibra de vidrio (11)), en caso de que así se desee, o puede optarse por dejarlo como parte de la estructura. Sin embargo en caso de que el encofrado (Lycra (7), resina (10 y 12) y fibra de vidrio (11)) vaya a formar parte de la cubierta, se deberá aplicar cera o líquido desmoldante sobre los largueros (Sa y 5b), a fin de que el encofrado no se pegue a ios largueros (5a y 5b). Posteriormente se dan los acabados de rigor (resanado, pulido y pintura) y se tiene una cubierta terminada (16), tal como lo ilustra la figura 19, en la que se muestra la cubierta terminada (16) . The concrete must be allowed to set at least 15 days before removing the formwork mold (Lycra (7), resin (10 and 12) and fiberglass (11)), if desired, or you can opt for Leave it as part of the structure. However, if the formwork (Lycra (7), resin (10 and 12) and fiberglass (11)) is to be part of the roof, wax or release agent should be applied on the stringers (Sa and 5b ), finally that the formwork does not stick to the stringers (5a and 5b). Subsequently, the rigor finishes (resanado, polished and paint) are given and a finished cover (16) is provided, as illustrated in figure 19, which shows the finished cover (16).
La aplicación Industrial de la presente invención tiene relación directa con la construcción en serie de cubiertas alabeadas de concreto armado en desarrollos urbanos y/o conjuntos habitacionales. Así como con la fabricación de cubiertas alabeadas de concreto residenciales y públicas en jardines, parques, terrazas, azoteas, pabellones, etc. El proceso que se ha descrito no tiene limitantes en cuanto a la configuración arquitectónica de las cubiertas, pues evidentemente, se puede jugar con las variaciones en el acomodo de las superficies, con la variación en las alturas, con la distribución de los apoyos y del espacio, cosa a la que fácilmente se adapta la tela de tycra y por inercia, la presente Invención. Por lo que los ejemplos que se presentan en la descripción no limitan el alcance de la presente invención, pudiéndose obtener cubiertas diversas que cubran amplios espacios. The Industrial application of the present invention is directly related to the series construction of warped reinforced concrete roofs in urban developments and / or housing developments. As well as with the manufacture of residential and public warped concrete roofs in gardens, parks, terraces, roofs, pavilions, etc. The process that has been described has no limitations in terms of the architectural configuration of the roofs, because obviously, it can be played with the variations in the arrangement of the surfaces, with the variation in the heights, with the distribution of the supports and the space, which is easily adapted to the fabric of tycra and by inertia, the present invention. Therefore, the examples presented in the description do not limit the scope of the present invention, being able to obtain various covers that cover wide spaces.
El proceso constructivo que se describe tiene aplicación Industrial en una amplia gama de configuraciones que permitan obtener un sinnúmero de diseños arquitectónicos de cubiertas alabeadas de concreto armado. La invención ha sido descrita suficientemente como para que un técnico con conocimientos medios en la materia pueda reproducir y obtener los resultados que se mencionan en la presente descripción. Sin embargo cualquier persona hábil en el campo de la técnica en que compete la presente invención, puede ser capaz de hacer modificaciones; en el número de capas de resina y/o fibra de vidrio, composición de la tela de Lycra, alteración en el orden de las etapas, uso de diversos materiales, etc. Dichas modificaciones evidentemente forman parte del objeto de la presente invención, mas si alguna persona hábil intentara proteger o aplicar alguna de ellas ai proceso descrito y se requiriera o se tomara parte de la materia reclamada en el siguiente pliego de reivindicaciones, dichas modificaciones deberán ser comprendidas dentro del alcance y protección de la presente invención. The construction process described has Industrial application in a wide range of configurations that allow to obtain countless architectural designs of warped reinforced concrete roofs. The invention has been described sufficiently that a technician with average knowledge in the field can reproduce and obtain the results mentioned in the present description. However, any skilled person in the field of the art in which the present invention is competent may be able to make modifications; in the number of layers of resin and / or fiberglass, composition of the Lycra fabric, alteration in the order of the stages, use of various materials, etc. Said modifications are evidently part of the object of the present invention, but if any skilled person tries to protect or apply any of them to the described process and if part of the matter claimed in the following list of claims is required or taken, said modifications must be understood. within the scope and protection of the present invention.
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| MXMX/A/2014/010399 | 2014-08-29 | ||
| MX2014010399A MX2014010399A (en) | 2014-08-29 | 2014-08-29 | Method for constructing wave-shaped reinforced concrete roofs. |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2016032312A1 true WO2016032312A1 (en) | 2016-03-03 |
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ID=55400104
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/MX2015/000116 Ceased WO2016032312A1 (en) | 2014-08-29 | 2015-08-13 | Method for constructing wave-shaped reinforced concrete roofs |
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| Country | Link |
|---|---|
| MX (1) | MX2014010399A (en) |
| WO (1) | WO2016032312A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2016133378A1 (en) * | 2015-02-09 | 2016-08-25 | Zavala Casarreal José Gabriel | Method for the production of lightweight roofs and formwork, and frame |
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| US3232806A (en) * | 1961-05-19 | 1966-02-01 | Stanley W Widmer | Structural building component and method of making the same |
| US3757478A (en) * | 1972-04-04 | 1973-09-11 | E Pryor | Lightweight hyperbolic paraboloid roof structure |
| US3958375A (en) * | 1974-04-01 | 1976-05-25 | Tully Daniel F | Prefabricated hyperbolic paraboloid roof |
| US4137679A (en) * | 1977-07-05 | 1979-02-06 | Tully Daniel F | Inverted, doubly-curved umbrella, hyperbolic paraboloid shells with structurally integrated upper diaphragm |
| EP2444560A2 (en) * | 2010-10-20 | 2012-04-25 | Technologiezentrum Ski- und Alpinsport GmbH | Structure with at least one bent construction element made from concrete and method for producing such a structure |
| MX2012005127A (en) * | 2012-04-20 | 2013-10-21 | Patricio Antonio Perez Tenorio Amaro | Construction of reinforced concrete velaria without formwork. |
-
2014
- 2014-08-29 MX MX2014010399A patent/MX2014010399A/en unknown
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2015
- 2015-08-13 WO PCT/MX2015/000116 patent/WO2016032312A1/en not_active Ceased
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|---|---|---|---|---|
| US3232806A (en) * | 1961-05-19 | 1966-02-01 | Stanley W Widmer | Structural building component and method of making the same |
| US3757478A (en) * | 1972-04-04 | 1973-09-11 | E Pryor | Lightweight hyperbolic paraboloid roof structure |
| US3958375A (en) * | 1974-04-01 | 1976-05-25 | Tully Daniel F | Prefabricated hyperbolic paraboloid roof |
| US4137679A (en) * | 1977-07-05 | 1979-02-06 | Tully Daniel F | Inverted, doubly-curved umbrella, hyperbolic paraboloid shells with structurally integrated upper diaphragm |
| EP2444560A2 (en) * | 2010-10-20 | 2012-04-25 | Technologiezentrum Ski- und Alpinsport GmbH | Structure with at least one bent construction element made from concrete and method for producing such a structure |
| MX2012005127A (en) * | 2012-04-20 | 2013-10-21 | Patricio Antonio Perez Tenorio Amaro | Construction of reinforced concrete velaria without formwork. |
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| LUSIS VITALIJS: "Formwork with Variable Geometry for Concrete Shells Production Technology", RIGA TECHNICAL UNIVERSITY, FACULTY OF CIVIL ENGINEERING, CONCRETE MECHANICS LABORATORY. ENVIRONMENT TECHNOLOGY RESOURCES PROCEEDINGS OF THE 9TH INTERNATIONAL SCIENTIFIC AND PRACTICAL CONFERENCE, vol. 11, 2013, pages 63 - 66, ISSN: 1691-5402, Retrieved from the Internet <URL:http://zdb.ru.lv/conferences/6/VTR9_II_63.pdf.> * |
| LUSIS VITALIJS: "Technology for concrete shells fabrication reinforced by glass fibers", RIGA TECHNICAL UNIVERSITY, 4TH INTERNATIONAL SCIENTIFIC CONFERENCE CIVIL ENGINEERING'13 PROCEEDINGS PART 1, vol. 4, 16 May 2013 (2013-05-16), pages 112 - 116, Retrieved from the Internet <URL:http://llufb.llu.lv/conference/Civil_engineering/2013/partl/Latvia_CivilEngineering2013Vol4Partl.pdf> * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2016133378A1 (en) * | 2015-02-09 | 2016-08-25 | Zavala Casarreal José Gabriel | Method for the production of lightweight roofs and formwork, and frame |
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| Publication number | Publication date |
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| MX2014010399A (en) | 2016-02-29 |
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