WO2016058275A1 - 一种内壁带螺旋复合加强环的地下钢混结构管道及其制作方法 - Google Patents
一种内壁带螺旋复合加强环的地下钢混结构管道及其制作方法 Download PDFInfo
- Publication number
- WO2016058275A1 WO2016058275A1 PCT/CN2014/095448 CN2014095448W WO2016058275A1 WO 2016058275 A1 WO2016058275 A1 WO 2016058275A1 CN 2014095448 W CN2014095448 W CN 2014095448W WO 2016058275 A1 WO2016058275 A1 WO 2016058275A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- concrete
- wall
- pipe
- reinforcing ring
- steel strip
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L9/00—Rigid pipes
- F16L9/14—Compound tubes, i.e. made of materials not wholly covered by any one of the preceding groups
- F16L9/153—Compound tubes, i.e. made of materials not wholly covered by any one of the preceding groups comprising only layers of metal and concrete with or without reinforcement
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D29/00—Independent underground or underwater structures; Retaining walls
- E02D29/045—Underground structures, e.g. tunnels or galleries, built in the open air or by methods involving disturbance of the ground surface all along the location line; Methods of making them
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L1/00—Laying or reclaiming pipes; Repairing or joining pipes on or under water
- F16L1/024—Laying or reclaiming pipes on land, e.g. above the ground
- F16L1/028—Laying or reclaiming pipes on land, e.g. above the ground in the ground
- F16L1/038—Laying or reclaiming pipes on land, e.g. above the ground in the ground the pipes being made in situ
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L9/00—Rigid pipes
- F16L9/16—Rigid pipes wound from sheets or strips, with or without reinforcement
- F16L9/165—Rigid pipes wound from sheets or strips, with or without reinforcement of metal
Definitions
- the invention relates to a pipeline and a manufacturing method thereof, in particular to an underground steel mixed structure pipeline with a spiral composite reinforcement ring on an inner wall and a manufacturing method thereof.
- the shield construction method which constructs the underground passage without disturbing the upper structure, and can even pass through the high-rise building area without disturbing the ground building, while controlling the excavation surface and the surrounding soil.
- the method of tunneling and slag is not carried out, and the tunnel is boring and slag is formed, and the lining is formed in the machine to form a lining, and the wall is grouted to perform the tunnel without disturbing the surrounding soil.
- the lining of the segment is a concrete slab, which relies on its own strength and rigidity to resist the internal stress of the surrounding surrounding rock. Therefore, in deep underground engineering, the thickness of the segment needs to be increased to increase the pipe section strength. Larger engineering volumes are often required, construction operations are quite complex, technical standards are high, and excessive steel and concrete are consumed, increasing costs.
- a pipe jacking construction method which is an underground pipeline construction method developed after the shield construction, which does not require an excavation surface layer and can cross roads, railways, rivers, and ground buildings. , underground structures and various underground pipelines.
- the pipe jacking construction pushes the tool pipe or the roadheader from the working well through the soil layer to the receiving well by means of the thrust of the main top cylinder and the relay between the pipes; at the same time, immediately after the tool pipe or the roadheader
- the pipeline is buried between the two wells in order to realize the construction method of laying underground pipelines without excavation.
- the method is convenient in construction and fast in progress, but the cement pipe is too heavy, the wall thickness of the pipe with super large pipe diameter is too thick, the pipe jacking is difficult, the construction cost is high, and the construction is inconvenient.
- the first object of the present invention is to provide an underground steel-concrete structural pipe with an inner wall with a spiral composite reinforcing ring capable of increasing the circumferential strength of the pipe body, improving the stability of the pipe body, and reducing the construction difficulty, and the second object of the present invention It is the method of making the pipe.
- the underground steel mixed structure pipeline comprises a pipe body, and the pipe wall of the pipe body is circumferentially snail A plurality of rows of concrete overflow holes are arranged in rotation, correspondingly, a reinforcing ring capable of wrapping the concrete overflow holes is arranged on the inner wall of the pipe body, and a cavity between the reinforcing ring and the pipe wall is filled with concrete to form a spiral concrete flow passage. .
- the pipe body is spirally wound from a main steel strip to form a steel pipe body.
- one or more rows of concrete overflow holes are arranged along the length of the main steel strip.
- the reinforcing ring is bent from a narrow steel strip into a steel strip having an arcuate, semi-circular, rectangular or trapezoidal cross section.
- the curved narrow steel strip is attached to the main steel strip and covers the concrete overflow hole on the main steel strip, and the main steel strip and the narrow steel strip are wound together in a spiral direction to form a steel pipe.
- the curved narrow strip forms two end faces which are welded to the main steel strip.
- the method for manufacturing the underground steel mixed structure pipeline of the present invention comprises the following steps:
- the pipeline can be made as follows: the main steel strip is prepared and a concrete overflow hole is arranged along the length thereof, and the reinforcing ring is attached to the main steel strip and covers the concrete overflow hole thereon, and the main steel strip and the attached steel strip The reinforcing ring is wound together in a spiral direction to form the inner wall with the reinforcing ring. At the same time, the pipes are connected by flanges.
- the main body of the pipeline is a flexible structure, which can make full use of the surrounding soil and the main pipeline to form the pipe soil effect.
- the main pipe and the surrounding soil are jointly stressed.
- the reinforcing ring as the skeleton of the pipe body increases the section moment of inertia of the pipe wall, filling
- the concrete improves the compressive strength of the steel pipe, and the pipe jacking force or the traction force can be minimized while ensuring the strength of the pipe body.
- the present invention has the significant advantages that the pipe strengthens the overall hoop strength through the reinforcing ring; the concrete compressive strength is further increased by reinforcing the concrete filled between the ring and the inner wall of the pipe;
- the concrete flowing out of the overflow hole of the pipe wall combines the pipe body with the soil pit, so that the pipe body is firm and firm;
- the pipe of the invention solves the problem that large-size steel structure products can be used in underground shared pipe works, underground integrated pipe corridors and underground roads.
- the method of the invention is easy to operate, simple in construction, short in construction period and low in cost.
- Figure 1 is a schematic view showing the construction of a pipe on site
- Figure 2 is a schematic view showing the distribution of concrete overflow holes on the main steel strip
- Figure 3 is a schematic view showing the position of a narrow steel strip
- Figure 4 is a schematic view showing the structure of a narrow steel strip pressed into a reinforcing ring
- Figure 5 is a schematic structural view of the main steel strip combined with the reinforcing ring
- Figure 6 is a schematic view of the main steel strip with a hollow reinforcing ring entering the three-roll reeling device;
- Figure 7 is a schematic view showing the position of the spiral weld of the pipe after molding
- Figure 8 is a schematic structural view of a spiral welded steel pipe
- Figure 9 is a schematic view showing the internal structure of a spiral welded steel pipe
- Figure 10 is a schematic view showing the position of the pouring hole
- Figure 11 is a cross-sectional view of the pipe body after pouring concrete
- Figure 12 is a schematic view showing the structure of a flange connection between a pipe and a pipe.
- the pipeline processing equipment 13 is installed in front of the pipe excavation inlet 14 of the pit 12, and the earthwork excavation starts construction.
- the pipeline can also be processed at the factory and transported to the site.
- the pipe of the present invention is preferably a steel pipe. It can be rolled from flat steel plate or spiral steel pipe to form spiral steel pipe. The following is mainly for spiral steel pipe.
- the forming angle of the pipe processing equipment 13 is adjusted to an appropriate value according to the diameter of the pipe to be produced.
- the main steel strip 10 is prepared, after being unwound and leveled, it is drilled according to a preset arrangement and size, that is, a concrete overflow hole 3, for example, the concrete overflow hole 3 can be along the main steel strip. 10 lengths are drilled in 2-3 rows.
- the narrow steel strip 40 is prepared, and after being subjected to unwinding, leveling, trimming, etc., it is placed in the position shown in FIG. 3, and the narrow steel strip 40 is bent into a hollow reinforcing ring 4 having a semi-arc shape through a bending mechanism. As shown in FIG. 4; of course, the narrow steel strip can also be bent into a steel strip having a curved cross section, a trapezoidal shape, a square shape, or the like.
- the reinforcing ring can increase the circumferential strength of the pipe body, so that the steel pipe is not easily deformed during transportation, and the thickness of the main steel plate can be reduced by more than half, which greatly saves cost; at the same time, the reinforcing ring is combined with the pipe body, and the top is When the pressure is applied, it can provide a good constraint protection for the pipe end.
- the hollow reinforcing ring in addition to helping the pipe body to be subjected to earth pressure, can also be provided with a subway track or a load-bearing structure such as a bridge frame to broaden the use of the pipe.
- the reinforcing ring 4 is attached to the main steel strip 10, wherein the narrow steel strip is bent to form two end faces 41, and the end face 41 is brought into contact with the main steel strip 10, for example, by a welding process, and the reinforcing ring 4 is simultaneously Covering or wrapping the concrete overflow hole 3 on the main steel strip 10, the center of the concrete overflow hole 3 on the main steel strip coincides with the center of the reinforcing ring 4, as shown in FIG.
- the main steel strip plate with the reinforcing ring is fed into the three-roll reeling device, and is rolled into a spiral steel pipe with a spiral hollow reinforcing ring on the inner wall according to a preset spiral angle;
- the spiral joint 6 formed by the steel pipe itself is welded, and the structural schematic diagram of the spiral welded steel pipe is shown in Figs. 7, 8, and 9.
- the spiral welded steel pipe is cut by a cutting device.
- the pipe is placed in a jacking or pulling manner, and the outer wall of the pipe of the present invention is smooth,
- the pipe with small pipe weight helps to push the construction, and the pipe can be used to increase the excavation speed and avoid traffic jams.
- a pouring hole is opened at both ends of the hollow reinforcing ring, and the concrete 5 is poured from the first end hole 7 into the cavity, and the concrete 5 enters the cavity between the reinforcing ring 4 and the inner wall 2 of the pipe body 1, and along the The spiral flows in the direction of the concrete, and the concrete flows out from the concrete wall through the hole 3 to fill the gap between the outer wall of the pipe body 1 and the soil pit 12.
- the pouring is completed.
- the concrete pit is filled with concrete between the pit and the pipe, so that the pipe body is more stable.
- the strong vibration force ensures the concrete to fully flow, ensuring that the pipe body and the concrete are densely and uniformly formed integrally;
- the high-frequency vibration will not cause deformation or displacement of the reinforcing ring and the embedded member, ensuring good mechanical properties in jacking.
- the concrete has been injected into the cavity of the first section, and the strength is gradually reached, which ensures the strength of the front section of the pipeline during jacking or pulling; at the same time, between the pipeline and the pipeline
- the flange 9 is connected so as to form an underground steel-concrete structure pipe with a spiral composite reinforcing ring on the inner wall.
- the reinforcing ring after filling the concrete can further replace the force of the steel and reduce the amount of steel.
- the pipe can also be used as a sleeper for the subway track.
- the pipeline of the invention can be applied to underground common ditch, municipal shared pipe gallery, subway tunnel and underground water collecting pipe, etc. At the same time, the pipe is buried deep and deep to more than 10 meters.
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Paleontology (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Bulkheads Adapted To Foundation Construction (AREA)
- Lining And Supports For Tunnels (AREA)
- Rigid Pipes And Flexible Pipes (AREA)
Abstract
Description
Claims (9)
- 一种内壁带螺旋复合加强环的地下钢混结构管道,其特征在于:包括管体(1),沿其管壁周向螺旋设置若干排混凝土溢出孔(3),对应地在管体(1)的内壁(2)上设有能包裹该混凝土溢出孔(3)的加强环(4),所述加强环(4)与管壁之间的空腔内填充混凝土(5)以形成螺旋形混凝土流动通道。
- 根据权利要求1所述内壁带螺旋复合加强环的地下钢混结构管道,其特征在于:所述管体(1)由主钢带(10)螺旋绕制形成钢管体。
- 根据权利要求2所述内壁带螺旋复合加强环的地下钢混结构管道,其特征在于:沿所述主钢带(10)的长度方向设有混凝土溢出孔(3)。
- 根据权利要求1、2或3所述内壁带螺旋复合加强环的地下钢混结构管道,其特征在于:所述加强环(4)由窄钢带(40)弯曲成断面为弧形、半圆形、矩形或梯形的钢带。
- 根据权利要求4所述内壁带螺旋复合加强环的地下钢混结构管道,其特征在于:弯曲后的所述窄钢带(40)与主钢带(10)贴合,并覆盖主钢带(10)上的混凝土溢出孔(3),所述主钢带(10)与窄钢带(40)共同螺旋绕制形成钢管。
- 根据权利要求5所述内壁带螺旋复合加强环的地下钢混结构管道,其特征在于:弯曲后的所述窄钢带(40)形成两个端面(41),该端面(41)焊接在所述主钢带(10)上。
- 根据权利要求1所述内壁带螺旋复合加强环的地下钢混结构管道的制作方法,其特征在于包括如下步骤:(1)预备管道并在管体管壁上沿周向螺旋开设混凝土溢出孔;(2)预备窄钢带并将其弯曲成断面为为弧形、半圆形、矩形或梯形的空心的加强环;(3)将空心的加强环螺旋贴合在管体内壁上并包裹住混凝土溢出孔;(4)置于土坑内的管道,在其首尾两端的加强环上各自开浇注孔,从首端孔内注入混凝土,混凝土沿螺旋方向填充加强环与管体内壁之间形成的空腔,同时从混凝土溢出孔流出填满管壁与土坑之间的间隙,待混凝土从末端孔溢出时,完成浇注。
- 根据权利要求7所述内壁带螺旋复合加强环的地下钢混结构管道的制作方法,其特征在于:预备主钢带并沿其长度方向设置混凝土溢出孔,将加强环贴合在主钢带上并覆盖其上的混凝土溢出孔,主钢带与贴合后的加强环共同按螺旋方向绕制形成内壁带加强环的所述管道。
- 根据权利要求7或8所述内壁带螺旋复合加强环的地下钢混结构管道的制作方法,其特征在于:管道之间通过法兰连接。
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU2014407470A AU2014407470B2 (en) | 2014-10-14 | 2014-12-30 | Underground steel-concrete structure pipeline with spiral composite reinforcement ring on inner wall and manufacturing method thereof |
| US15/026,151 US10030792B2 (en) | 2014-10-14 | 2014-12-30 | Underground steel-concrete structure pipeline with spiral composite reinforcement ring on inner wall and manufacturing method thereof |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410541898.3A CN104295814B (zh) | 2014-10-14 | 2014-10-14 | 一种内壁带螺旋复合加强环的地下钢混结构管道及其制作方法 |
| CN201410541898.3 | 2014-10-14 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2016058275A1 true WO2016058275A1 (zh) | 2016-04-21 |
Family
ID=52315665
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2014/095448 Ceased WO2016058275A1 (zh) | 2014-10-14 | 2014-12-30 | 一种内壁带螺旋复合加强环的地下钢混结构管道及其制作方法 |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US10030792B2 (zh) |
| CN (1) | CN104295814B (zh) |
| AU (1) | AU2014407470B2 (zh) |
| WO (1) | WO2016058275A1 (zh) |
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| CN113108127A (zh) * | 2021-04-29 | 2021-07-13 | 北京市政建设集团有限责任公司 | 一种应用于污水管线改造中的制管工艺 |
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| CN105133646A (zh) * | 2015-09-18 | 2015-12-09 | 南京联众建设工程技术有限公司 | 地下钢混结构管道及其制作方法 |
| CN105179822B (zh) * | 2015-10-29 | 2017-09-29 | 南京联众建设工程技术有限公司 | 内外表面平滑的钢‑混凝土组合结构管道及其制作方法 |
| CN106436757B (zh) * | 2016-12-13 | 2018-12-18 | 南京联众建设工程技术有限公司 | 具有分支管道的装配式钢结构地下综合管廊 |
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| CN109881679A (zh) * | 2019-04-02 | 2019-06-14 | 中铁十二局集团有限公司 | 一种深基坑工程地下承插混凝土管的悬吊结构及施工方法 |
| CN111022781B (zh) * | 2019-12-05 | 2021-08-17 | 杭州坦科机械科技有限公司 | 中空壁结构玻璃钢管道及其制作工艺 |
| KR102305430B1 (ko) * | 2019-12-11 | 2021-09-27 | 주식회사 포스코 | 스파이럴 튜브 |
| CN112743888A (zh) * | 2020-11-24 | 2021-05-04 | 四川恒恩新材料科技有限公司 | 一种孔网钢塑管道的制备方法 |
| CN113685200B (zh) * | 2021-09-07 | 2024-05-14 | 浙江数智交院科技股份有限公司 | 公路隧道二衬顶推施工方法 |
| CN114351830A (zh) * | 2022-01-29 | 2022-04-15 | 浙江汇博水泥制品有限公司 | 一种抗渗型的钢筋混凝土排水管及其生产工艺 |
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2014
- 2014-10-14 CN CN201410541898.3A patent/CN104295814B/zh active Active
- 2014-12-30 WO PCT/CN2014/095448 patent/WO2016058275A1/zh not_active Ceased
- 2014-12-30 AU AU2014407470A patent/AU2014407470B2/en not_active Ceased
- 2014-12-30 US US15/026,151 patent/US10030792B2/en not_active Expired - Fee Related
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| CN202812511U (zh) * | 2012-09-28 | 2013-03-20 | 詹春生 | 一种工程用内置金属波纹管的管道 |
Cited By (2)
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| CN109334682A (zh) * | 2018-10-24 | 2019-02-15 | 中铁磁浮交通投资建设有限公司 | 一种轻质真空管道交通系统及其施工方法 |
| CN113108127A (zh) * | 2021-04-29 | 2021-07-13 | 北京市政建设集团有限责任公司 | 一种应用于污水管线改造中的制管工艺 |
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| US10030792B2 (en) | 2018-07-24 |
| AU2014407470B2 (en) | 2020-01-02 |
| CN104295814B (zh) | 2015-11-18 |
| US20160319962A1 (en) | 2016-11-03 |
| CN104295814A (zh) | 2015-01-21 |
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