WO2015114742A1 - Electronic apparatus cooling device - Google Patents
Electronic apparatus cooling device Download PDFInfo
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- WO2015114742A1 WO2015114742A1 PCT/JP2014/051882 JP2014051882W WO2015114742A1 WO 2015114742 A1 WO2015114742 A1 WO 2015114742A1 JP 2014051882 W JP2014051882 W JP 2014051882W WO 2015114742 A1 WO2015114742 A1 WO 2015114742A1
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- Prior art keywords
- compressor
- evaporator
- chamber
- drain water
- electronic device
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K5/00—Casings, cabinets or drawers for electric apparatus
- H05K5/02—Details
- H05K5/0212—Condensation eliminators
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/20709—Modifications to facilitate cooling, ventilating, or heating for server racks or cabinets; for data centers, e.g. 19-inch computer racks
- H05K7/20754—Air circulating in closed loop within cabinets
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/20709—Modifications to facilitate cooling, ventilating, or heating for server racks or cabinets; for data centers, e.g. 19-inch computer racks
- H05K7/208—Liquid cooling with phase change
- H05K7/20818—Liquid cooling with phase change within cabinets for removing heat from server blades
Definitions
- the present invention relates to an electronic device cooling apparatus for cooling an electronic device such as a server device.
- An apparatus equipped with an electronic device such as an integrated circuit needs to be cooled because operation may become unstable and malfunction may occur when the temperature of the electronic device rises due to heat generation.
- an air in the apparatus is cooled below the dew point temperature by cooling, drain water is generated, and the water adheres to the electronic device, which may damage the electronic device.
- Patent Document 1 Japanese Patent No. 4660427
- a storage chamber for storing a heating element and a cooling unit in which a refrigerant circuit is configured by a compressor, a condenser, an expansion valve, an evaporator, and the like are provided.
- a cooling device that cools the heating element by circulating to the storage chamber includes a control device that controls the valve opening of the expansion valve and controls the operation of the compressor based on the air temperature in the storage chamber.
- the control device performs an evaporation temperature control operation for controlling the valve opening degree of the expansion valve based on the evaporation temperature of the refrigerant in the evaporator so that the evaporation temperature becomes a predetermined condensation avoidance temperature capable of avoiding condensation on the heating element.
- Patent Document 1 describes that “the refrigerant is stored in the evaporator 16 from the cooling chamber 15 in which the evaporator 16 is disposed by maintaining the evaporation temperature of the refrigerant at a temperature higher than a predetermined dew condensation avoiding temperature. It is possible to cool the server 2 while effectively avoiding the inconvenience that dew condensation occurs in the server 2 or the like as a heating element in the storage chamber 4 due to a marked decrease in the temperature of the cool air discharged into the chamber 4. Is possible "(paragraph 0048).
- the amount of heat generated by the electronic device cooling device varies depending on operating conditions such as calculation processing. Since the amount of fluctuation increases as more electronic devices are mounted, it is important for a user who wants to store more servers in the electronic device cooling device to cool the fluctuating heating element to a uniform temperature without unevenness. .
- the expansion valve is controlled so that the evaporator inlet temperature becomes the dew condensation avoidance temperature, but a specific method for determining the dew condensation avoidance temperature of the air in the storage having different dew points depending on the humidity is disclosed. Furthermore, when the temperature distribution occurs in the storage chamber as described above, it is not possible to determine the dew condensation avoidance temperature.
- the air in the storage room before the cooling is started is ambient air, and there is a possibility that the amount of moisture is large when the surroundings of the apparatus are installed in a high temperature / high humidity environment.
- the heat exchanger condenses due to cooling, and if this moisture is present in the storage chamber, it may be scattered to the electronic device and cause a problem.
- the present invention has been made in order to solve the above-described conventional technical problems, and suppresses occurrence of temperature unevenness in the housing when the electronic device is cooled, and condensation water adheres to the electronic device.
- An object of the present invention is to provide an electronic device cooling apparatus that prevents the above-described problem.
- the present application includes a plurality of means for solving the above-mentioned problems.
- a storage chamber for storing an electronic device and a compressor that is a space for storing a compressor and is located below the storage chamber.
- a housing having a chamber and a first opening / closing door installed on the side of at least one housing so as to be openable / closable; and provided in the first opening / closing door;
- a first evaporator that absorbs heat; a first compressor that is housed in the compressor chamber and that compresses the refrigerant that has passed through the first evaporator; and a lower part of the first evaporator,
- a first drain water collecting means for collecting the drain water generated in the first evaporator and leading it to the compressor chamber.
- the electronic device cooling device of the present invention provides an electronic device cooling device that suppresses the generation of a temperature village in the casing when the electronic device is cooled and prevents condensation water from adhering to the electronic device. be able to.
- FIG. 1 It is a perspective view which shows the structure of the electronic device cooling device of 1st Example which concerns on this invention. It is a figure which shows the II-II cross section of FIG. 1 about the electronic cooling device of 1st Example which concerns on invention. It is a figure which shows the detailed structure of the drain water moving means of FIG. 2 about the electronic cooling device of 1st Example which concerns on this invention. It is a control flow figure of the electronic cooling device of the 1st example concerning the present invention. It is a block diagram of a control system in the cooling operation of the electronic cooling device of the first embodiment according to the present invention. It is sectional drawing which shows the structure of the electronic cooling device of 2nd Example which concerns on this invention.
- FIGS. 1 to 7 an electronic device cooling apparatus according to first to second embodiments of the present invention will be described in detail with reference to FIGS. 1 to 7.
- a server is housed and cooled as an electronic device
- an electronic device other than the server may be used as long as the electronic device generates heat by operation.
- FIG. 1 is a perspective view showing a configuration of the electronic device cooling apparatus 0 of the present embodiment, and shows a state in which the front door 2 and the rear door 3 are opened.
- the electronic device cooling apparatus 0 of the present embodiment stores a storage chamber 5 that stores a server 8, a condenser chamber 7 that stores a condenser, a condenser fan 13 provided on the ceiling surface of the casing, and a compressor. And a compressor chamber 6, and a duct 4 is provided in the storage chamber 5 at the ceiling and the bottom, respectively.
- the back side door 3 is provided with an evaporator 12 that cools the air in the storage chamber 5, and the front side door 2 and the back side door 3 are provided with openings 16, in the condenser chamber 7 and in the compressor chamber.
- the air in 6 can be circulated with the surrounding air.
- FIG. 2 is a diagram showing a cross section during the cooling operation of the electronic device cooling apparatus 0 of FIG. 1 with the front door 2 and the rear door 3 closed.
- the solid arrows in FIG. 2 indicate the flow of air circulating in the storage chamber 5, and the white arrows indicate the flow of air passing through the condenser chamber 7.
- the casing of the electronic device cooling device 0 is composed of a cabinet 1, a front door 2, and a rear door 3.
- the rear door 3 includes an evaporator 12 and a door fan 14, and the evaporator 12 can exchange heat with the air circulating in the housing.
- the casing of the electronic device cooling device 0 is divided into a condenser chamber 7, a storage chamber 5, and a compressor chamber 6.
- ducts 4 are provided at the ceiling and bottom, respectively, and a server 8 is mounted as an electronic device in the other space.
- a plurality of servers 8 are stacked and arranged, but may be arranged alone in a part of the storage chamber 5.
- Each server 8 is provided with a blower 15, and the internal heat generating components can be cooled by circulating the surrounding air.
- the duct 4 connects the flow path passing through the front door 2 and the flow path provided in the back door 3 and passing through the evaporator 11. It has become. Further, the opening 16 provided in the front door 2 and the back door 3 allows the air in the condenser chamber 7 and the compressor chamber 6 to circulate with the ambient air.
- a condenser 10 and a condenser fan 13 are arranged in the condenser chamber 7, and a compressor 9 and an expansion valve 11 are arranged in the compressor chamber 6, and the compressor 9, the condenser 10, and the expansion valve 11 are arranged.
- the evaporator 12 is sequentially connected by a refrigerant pipe to form a back side refrigeration cycle.
- a flexible tube is used for a part of the pipe connecting the evaporator 12 and the expansion valve 10 and a part of the pipe connecting the evaporator 12 and the compressor 9.
- the bottom of the evaporator 12 is provided with a drain pan 100 having an inclined bottom plate, and a guide 106 for moving drain water to the duct 4 at the bottom of the storage chamber 5 is connected to the inclined portion of the bottom plate.
- the drain pan 100 is disposed at a position higher than the duct 4 at the bottom of the storage chamber 5, and the tip of the guide 106 is disposed in the duct 4 at the bottom of the storage chamber 5. Further, the duct 4 at the bottom of the storage chamber 5 has a part of the surface where the storage chamber 5 and the compressor chamber 6 are in contact with each other, the storage chamber 5 and the compressor chamber 6 communicate with each other, and the compressor 9 is disposed.
- the structure is such that the water storage tank 102 is connected by a guide 101. Further, a water leakage sensor 103 is provided on the wall surface of the water storage tank 102.
- FIG. 3 is a diagram showing a detailed configuration of the water storage tank 102 of the electronic cooling device of the present embodiment.
- drain water from the duct is collected in the water storage tank 102 via the guide 101.
- a compressor 9 is disposed in the water storage tank 102, and the drain water can be naturally evaporated by the surface of the high-temperature compressor 9.
- a water leakage sensor 103 is provided on the inner wall of the water storage tank 102. When the water leakage sensor 103 detects moisture, the user is notified of the information, and the user opens the valve 105 so that the moisture is electronically cooled. 0 can be released to the outside.
- the compressor 9 is a variable capacity compressor capable of capacity control.
- a piston type, a rotary type, a scroll type, a screw type, or a centrifugal type can be adopted.
- the compressor 9 is a scroll type compressor, capacity control is possible by inverter control, and the rotational speed is variable from low speed to high speed.
- the R410A refrigerant is charged in the refrigeration cycle, for example, HFO1234yf, R134a, and the like can be used, and the refrigerant is not limited here.
- the condenser chamber 7 is provided with a blower 18 so that heat can be exchanged between the outside air flowing in from the openings provided in the upper portions of the front door 2 and the rear door 3 and the condenser 10.
- the electronic device cooling device 0 includes an outside air temperature sensor 202 and a storage room temperature sensor 201 as sensors for detecting the air temperature.
- sensors for detecting the refrigerant temperature a sensor 203 for detecting the evaporator inlet temperature and a sensor 204 for detecting the compressor suction temperature are provided.
- the electronic device cooling apparatus 0 of the present embodiment adjusts the rotation speed of the compressor 9, the condenser fan 13, and the evaporator fan 12, and the opening degree of the expansion valve 11, based on the temperatures detected by the above-described sensors.
- a control device 200 (not shown) is provided (see FIG. 4 for the operation flow of the control device 200).
- the refrigerant that has been pressurized by the compressor 9 to become a high-temperature and high-pressure gas is sent to the condenser 10.
- the refrigerant sent to the condenser 10 dissipates heat to the outside air in the process of passing through the condenser 10, and changes in phase from a gas to a two-phase state and to a liquid.
- the refrigerant passes through the expansion valve 11 and is depressurized to be in a low-pressure two-phase state.
- the refrigerant that has entered the low-pressure two-phase state then absorbs heat from the air in the storage chamber 5 in the process of passing through the evaporator 12, changes again from the two-phase state to gas, and is returned to the compressor 9. .
- the air around the server 8 is taken into the server by a blower 15 built in the server 8 and becomes high temperature due to exhaust heat of the server 8.
- the air that has passed through the server 8 passes through the evaporator 12 by the fan 14 built in the back side door 3, is cooled, and is sent to the front side door 2 through the duct 4. That is, the air cooled by the evaporator 12 flows through the storage chamber 5 and is warmed by cooling the server 8.
- the warmed air is cooled by the evaporator 12, then moves through the duct 4 toward the front door 2, and returns to the windward side of the server 8.
- FIG. 5 shows a block diagram of a control system in the cooling operation of the electronic cooling device of the present embodiment.
- the control system of the electronic device cooling apparatus 200 includes a control apparatus 200, a sensor 201 that detects a server inlet temperature, a sensor 202 that detects an outside temperature, and a temperature that detects a refrigerant temperature at an evaporator inlet.
- a sensor 203 and a temperature sensor 204 for detecting the refrigerant temperature on the suction side of the compressor are provided.
- the temperature detected by each sensor is described with the same reference numeral as the sensor.
- the server inlet temperature 201 is the temperature of the air that flows into the storage chamber 5 in order to cool the server 8 that is an electronic device.
- the control device 200 is constituted by a microcomputer, and temperature data detected by each of the temperature sensors is input to the control device 200.
- the target air inlet temperature is set to cool the air circulating in the housing. Therefore, regardless of the room temperature of the room in which the electronic device cooling device 0 is installed, the electronic devices such as the server 8 disposed in the electronic device cooling device 0 can be cooled with cooling air having a desired temperature. Specifically, the actual server intake air temperature is detected by the sensor 201 and the outside air temperature is detected by the sensor 202, and the rotation speed of the compressor 9 and the opening degree of the expansion valve 11 are set so as to reach the target server intake air temperature set by the user. To control.
- the control system of the electronic device cooling apparatus 0 uses the temperature detected by each temperature sensor and the target server inlet temperature, and follows the control flow described later to open the expansion valve 11 and rotate the compressor 9. Control number and.
- FIG. 4 shows a control flow of the compressor 9 and the expansion valve 11 in the cooling operation of this embodiment.
- the control device 200 reads the target server intake air temperature set by the user from the memory in the control device (S1). Further, the actual server inlet temperature is detected by the sensor 201, and the outside temperature is detected by the sensor 202 (S1). As described above, the target server inlet temperature is configured so that the user can change the setting as appropriate. Next, based on the target inlet temperature, the rotational speed of the compressor 9 and the opening of the expansion valve 11 are determined (S2), and the operation of the compressor 9 and the expansion valve 11 is started (S3).
- the degree of superheat (compressor suction temperature 204 ⁇ evaporator inlet temperature 203) of the rear side cycle is confirmed (S4), and if it is within the target range, the process proceeds to the next step. If the degree of superheat in the rear-side cycle deviates from the target value, the expansion valve is adjusted to correct the target value (S5).
- the server inlet temperature 201 is confirmed (S6), and if it is the target value, the operation is continued as it is, but if it is outside the target value, the rotation speed of the compressor 9 is adjusted (S7), Return to the superheat degree confirmation (S4) again As described above, the electronic device cooling apparatus 0 of the present embodiment cools the server 8 with the circulating air. Condensation does not occur above the moisture of the air, and there is a low possibility that the server 8 will malfunction due to drain water.
- the air in the storage chamber 5 is condensed when cooled by the evaporator 12. This produces drain water.
- the drain water is collected by the drain pan 100 at the bottom of the evaporator 12 and moves to the duct 4 at the bottom of the storage chamber 5 through the guide 101. Since the duct 4 communicates with the water storage tank 102 in the compressor room, the drain water moved to the duct 4 is collected in the water storage tank 102.
- the duct 4 is partially open to the compressor chamber 6, if the amount of drain water in the water storage tank is higher than the connection position of the pipe 104 by being connected to the water storage tank 102 by the pipe 104, In addition, air does not flow between the compressor chamber 6 and the storage chamber 5.
- the water in the water storage tank increases due to the operation for a long time and the water leakage sensor 103 detects moisture, the information is notified to the user, and the user opens the valve 105 to remove the moisture from the electronic cooling device 0. Can be released.
- the drain water can be effectively moved from the bottom of the evaporator 12 of the back side door 3 which is a movable part to the duct 4 by the drain pan 100 and the guide 101. Even when opening and closing, leakage of drain water can be suppressed.
- the compressor 9 since the compressor 9 is arranged in the water storage tank 102, the drain water naturally evaporates from the surface of the high-temperature compressor 9, and when the drain water is low, the cooling operation can be continued without maintenance. Further, when the water cooled by the evaporator 12 touches the surface of the compressor 9, an increase in the temperature of the compressor 9 can be suppressed, and the reliability of the compressor can be improved.
- a simple structure such as a general server rack can prevent dust and dust from entering, but when operating for a long time in a high-temperature and high-humidity environment, the air around the device is taken into the cabinet, and these air Is cooled by the evaporator, there is a possibility that drain water is generated under the evaporator. For this reason, it is necessary to consider not only the air originally present in the storage chamber but also the moisture of the ambient air flowing in from the gaps between the devices.
- the present embodiment it is possible to suppress the leakage of drain water from an evaporator installed in a movable part such as a door and to reduce the surface temperature of the compressor, thereby increasing the temperature.
- -A highly efficient and highly reliable electronic device cooling apparatus that cools a heating element uniformly even in a high humidity environment can be provided at low cost. This makes it possible to cool electronic devices evenly, even when the amount of heat generated is such that multiple servers are stacked and housed in the housing, or when the device is installed in a high-temperature, high-humidity environment. It is possible to provide a cooling device that can cool an electronic device with high efficiency without causing condensation.
- FIG. 6 is an example of a configuration diagram showing an electronic device cooling apparatus 0 ′ according to the second embodiment of the present invention.
- the casing of the electronic device cooling device 0 ' is composed of a cabinet 1, a front door 2, and a rear door 3.
- the front door 2 includes an evaporator 12a and a fan 14a
- the rear door 3 includes an evaporator 12b and a fan 14b.
- the evaporators 12a and 12b can exchange heat with the air circulating in the housing. It has become.
- the cabinet 1 is provided with a condenser chamber 8, a server storage chamber 5, and a duct 4, and a server 8 is mounted in the storage chamber 5.
- the compressor 9a, the condenser 10a, the expansion valve 11a, and the evaporator 12a are sequentially connected by a refrigerant pipe to form a front side refrigeration cycle
- the compressor 9b, the condenser 10b, the expansion valve 11b, and the evaporator 12b are formed by a refrigerant pipe. They are sequentially connected to form a back side refrigeration cycle
- the electronic device cooling apparatus 0 ′ of the present embodiment has two refrigeration cycles.
- a flexible tube is used for a part of the pipe connecting the evaporators 12a and 12b and the expansion valves 11a and 11b and a part of the pipe connecting the evaporators 12a and 12b and the compressors 9a and 9b.
- a drain pan 100a with an inclined bottom plate is provided below the front-side evaporator 12a, and a guide 101a for moving drain water to the duct 4 at the bottom of the storage chamber 5 is connected to the inclined portion of the bottom plate. Yes.
- a front side water leakage sensor 103a is arranged at the lower end of the bottom plate of the drain pan 100a.
- a drain pan 100b having an inclined bottom plate is also provided below the back side evaporator 12b.
- the drain pans 100a and 100b are arranged at a position higher than the duct 4 at the bottom of the storage chamber 5, and the tips of the guides 101a and 101b are arranged in the duct 4 at the bottom of the storage chamber 5.
- the duct 4 at the bottom of the storage chamber 5 has a part of the surface where the storage chamber 5 and the compressor chamber 6 are in contact with each other, and allows the storage chamber 5 and the compressor chamber 6 to communicate with each other.
- the structure is connected to the water storage tank 102a or 102b in which the compressor 9b is disposed.
- the water storage tanks 102a and 102b are connected by a pipe 106, and each drain water can be circulated.
- a water leakage sensor 103b is provided on the wall surface of the water storage tank 102b in which the rear side compressor is disposed.
- the electronic device cooling apparatus 0 ′ includes a sensor 201 that detects the server inlet temperature and a sensor 202 that detects the outside air temperature as sensors that detect the air temperature, and the front side cycle as a sensor that detects the refrigerant temperature.
- the electronic device cooling device 0 ′ of the present embodiment is based on the temperatures detected by the sensors that detect the air temperature and the sensors that detect the refrigerant temperature, and the rotation speeds of the compressors 9a and 9b and the expansion valves 11a, A control device 200 ′ (control block, refer to FIG. 7 and FIG. 8 for the control flow) for adjusting the opening degree of 11b is provided.
- the flow of the refrigerant is the same as in Example 1, it is omitted.
- the flow of air circulating in the electronic device cooling device 0 ′ will be described below.
- the air around the server 8 is taken into the server by a blower 15 built in the server 8 and becomes high temperature due to exhaust heat of the server 8.
- the air that has moved to the duct 4 passes through the evaporator 12a by the fan 14a built in the front door 2, is cooled for the second time, and is discharged to the suction side of the server 8.
- the electronic device cooling device 0 ′ of the present embodiment forms a circulating flow in which the air in the casing flows through the evaporator 12a, the storage chamber 5, and the evaporator 12b, and circulates back to the evaporator 12a.
- FIG. 7 shows a control flow of the compressor 9 and the expansion valve 11 in the cooling operation of this embodiment.
- the basic operation of the cooling operation in the present embodiment shown in FIG. 7 is the same as the control flow described in the first embodiment, but the control targets are the compressors 9a and 9b, the expansion valves 11a and 11b, the condensation These are dexterous fans 13a and 13b. Further, the adjustment amount of the rotational speeds of the front-side compressor 9a and the rear-side compressor 9b in S9 in the figure is the same rotational speed.
- FIG. 8 shows a block diagram of a control system in the cooling operation and the dehumidifying operation of the electronic cooling device of the present embodiment.
- the main operation is the same as in the first embodiment. That is, the server inlet temperature is detected by the sensor 201 and the outside air temperature is detected by the sensor 202, and the rotation speed of the compressor 9 and the opening degree of the expansion valve 11 are controlled so as to reach the target server inlet temperature. Also, in order for the compressor 9 to operate correctly, the degree of superheat (compressor suction temperature 204 ⁇ evaporator inlet temperature 203) of the rear side cycle is confirmed, and if the target value is exceeded, the expansion valve 11 is adjusted. And correct it to the target value. Further, the rotational speed of the condenser fan 13 is controlled to an appropriate value according to the rotational speed of the compressor 9.
- the presence or absence of moisture is detected from the front side water leakage sensor 103b, and when moisture is detected, the electronic device cooling device 0 'performs the dehumidifying operation in addition to the cooling operation.
- FIG. 9 shows a control flow of the compressor 9 and the expansion valve 11 in the dehumidifying operation of this embodiment.
- the electronic device cooling apparatus 0 ′ of the present embodiment includes the front-side evaporator 12a on the wind of the server 8, condensation occurs in the evaporator 12a when the humidity of the air circulating in the storage chamber 5 is high. There is a possibility that the inconvenience of drain water adhering to the server 8 occurs.
- the electronic device cooling apparatus 0 'of the present embodiment since the electronic device cooling apparatus 0 'of the present embodiment includes the front-side water leakage sensor 103a, it detects that condensation occurs in the front-side evaporator 12a and performs a dehumidifying operation.
- FIG. 9 shows a control flow of the compressors 9a and 9b and the expansion valves 11a and 11b in the dehumidifying operation of this embodiment.
- the control device 200 ′ switches the control of the electronic cooling device 0 ′ from the cooling operation to the dehumidifying operation.
- the control device 200 ′ reads out the target server inlet temperature and target server humidity set by the user from the memory in the control device (S1). Further, the actual server inlet temperature is detected by the sensor 20, and the outside temperature is detected by the sensor 25 (S1).
- the dew condensation temperature is a dew point temperature calculated based on the target server humidity and the target server intake air temperature assumed by the user. This condensation temperature can be obtained from an air diagram. Specifically, when the target server inlet temperature is 25 ° C. and the target server humidity is 30%, the condensation temperature is 6.2 ° C.
- This predetermined time is a dehumidifying operation time determined by the volume of the storage chamber 5 and the flow rate of the circulating air, and is 120 seconds here.
- the rear-side expansion valve 11b is adjusted to correct the target value (S7).
- the superheat degree of the front-side cycle front-side evaporator outlet temperature 204a-evaporator inlet temperature 203a
- the front-side expansion valve 11a is adjusted to correct it to the target value (S8).
- the server inlet air temperature 201 is confirmed (S6), and if it is the target value, the operation is continued as it is, but if it is outside the target value, the rotation of the front side compressor 9a and the rear side compressor 9b Adjust the number (S9), and again check the back side evaporation temperature (back side evaporator inlet temperature) 203b and the front side cycle superheat (front side evaporator outlet temperature 204a-evaporator inlet temperature 203a) (S4, S5) Return to).
- the amount of adjustment of the rotational speeds of the front-side compressor 9a and the rear-side compressor 9b is the same rotational speed.
- the control device 200 switches the control operation from the dehumidifying operation to the cooling operation.
- the electronic device cooling device 0 ' according to the present embodiment can obtain the effects described below by using the above-described structure and control method.
- the back side evaporator 12b cools the air in the storage room 5 to the dew condensation temperature for a certain period of time, and if the air in the storage room 5 is higher than the target humidity, the back side evaporator 12b Condensation occurs and falls to the back side drain pan 100b, and is collected from there through the duct 4 to the water storage tank 102b.
- the electronic device cooling device 0 ′ of the present embodiment avoids the moisture from adhering to the server 8 by performing the dehumidifying operation when the humidity of the air in the storage chamber 5 is high. Reliability can be maintained.
- the electronic device cooling device 0 ′ of the present embodiment includes a mechanism and a control for appropriately treating drain water, and thus the front-side evaporator 12a and the rear-side evaporator 12b installed in the movable part.
- Server 8 can be evenly distributed even in high-temperature and high-humidity environments by suppressing the leakage of drain water from the air and the surface temperature of the front compressor 9a and the rear compressor 9b. Therefore, it is possible to provide a highly efficient and highly reliable electronic device cooling apparatus that cools at a low cost.
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Abstract
Description
本発明は、サーバ機器などの電子機器を冷却する電子機器冷却装置に関する。 The present invention relates to an electronic device cooling apparatus for cooling an electronic device such as a server device.
集積回路等の電子機器を搭載する装置は、発熱により電子機器の温度が上昇すると動作が不安定になり不具合が発生する恐れがあるため、冷却が必要である。ここで、冷却により装置内の空気が露点温度以下に冷却されると、ドレン水が発生し、その水分が電子機器に付着することにより電子機器を破損させる可能性がある。 An apparatus equipped with an electronic device such as an integrated circuit needs to be cooled because operation may become unstable and malfunction may occur when the temperature of the electronic device rises due to heat generation. Here, when the air in the apparatus is cooled below the dew point temperature by cooling, drain water is generated, and the water adheres to the electronic device, which may damage the electronic device.
このような電子機器を搭載した装置内の結露を防ぐ従来技術として、特許第4660427号公報(特許文献1)に記載された冷却装置がある。 As a conventional technique for preventing dew condensation in an apparatus equipped with such an electronic device, there is a cooling apparatus described in Japanese Patent No. 4660427 (Patent Document 1).
特許文献1では、「発熱体を収容する収納室と、圧縮機、凝縮器、膨張弁及び蒸発器などから冷媒回路が構成された冷却ユニットとを備え、蒸発器と熱交換した冷気を送風機により収納室に循環することにより、発熱体を冷却する冷却装置であって、膨張弁の弁開度を制御すると共に、収納室内の空気温度に基づいて、圧縮機の運転を制御する制御装置を備え、この制御装置は、蒸発器における冷媒の蒸発温度に基づき、当該蒸発温度が発熱体への結露を回避可能な所定の結露回避温度となるよう膨張弁の弁開度を制御する蒸発温度制御運転を実行すると共に、蒸発器における冷媒の過熱度が所定の液戻り危険値以下に低下した場合は、蒸発器における冷媒の過熱度に基づき、当該過熱度が所定の液戻り回避値となるよう膨張弁の弁開度を制御する過熱度制御運転に切り換えることを特徴とする冷却装置」が開示されている(特許請求の範囲参照)。
In
特許文献1には、これによって「蒸発器16における冷媒の蒸発温度を所定の結露回避温度より高い温度に維持することによって、冷気循環ファン14によって蒸発器16が配設される冷却室15から収納室4内に吐出される冷気温度が著しく低下することにより、収納室4内の発熱体としてのサーバ2等に結露が発生する不都合を効果的に回避しながら、当該サーバ2を冷却することが可能となる。」と記載されている(段落0048)。
電子機器冷却装置は、計算処理などの作動条件により、発熱量が変動する。この変動量は多くの電子機器を搭載した場合ほど大きくなるため、電子機器冷却装置に多くのサーバを収納したいユーザにとっては、変動する発熱体をムラなく均一な温度に冷却することが重要である。 ¡The amount of heat generated by the electronic device cooling device varies depending on operating conditions such as calculation processing. Since the amount of fluctuation increases as more electronic devices are mounted, it is important for a user who wants to store more servers in the electronic device cooling device to cool the fluctuating heating element to a uniform temperature without unevenness. .
ここで、特許文献1のように装置の下部に配置された冷却器で収納室全体を冷却しようとすると、上部の空気を所望の温度にするためには、下部の空気は上部よりもさらに低温にする必要がある。そのため、収納室内で温度分布が生じる可能性がある。
Here, if the entire storage chamber is to be cooled with a cooler arranged at the lower part of the apparatus as in
また特許文献1では、蒸発器入口温度が結露回避温度となるよう膨張弁を制御するとしているが、湿度により露点が異なる収納庫内の空気の結露回避温度を決定する具体的な方法は何ら開示されておらず、さらには、上記のように収納室内で温度分布が生じた場合に結露の回避温度を決めることはできない。
Further, in
また、冷却を開始する前の収納室内の空気は、周囲空気であり装置周囲が高温・高湿度の環境に設置されている場合には、水分量が多い可能性がある。このような場合には、冷却により熱交換器が結露し、この水分が収納室内に存在していると電子機器へ飛散し、不具合を起こす可能性がある。 Also, the air in the storage room before the cooling is started is ambient air, and there is a possibility that the amount of moisture is large when the surroundings of the apparatus are installed in a high temperature / high humidity environment. In such a case, the heat exchanger condenses due to cooling, and if this moisture is present in the storage chamber, it may be scattered to the electronic device and cause a problem.
本発明は、上記従来の技術的課題を解決するためになされたものであり、電子機器の冷却の際に筐体内の温度ムラの発生を抑制し、かつ、結露水が電子機器へ付着することを防ぐ電子機器冷却装置を提供することを目的とする。 The present invention has been made in order to solve the above-described conventional technical problems, and suppresses occurrence of temperature unevenness in the housing when the electronic device is cooled, and condensation water adheres to the electronic device. An object of the present invention is to provide an electronic device cooling apparatus that prevents the above-described problem.
上記の課題を解決するために、例えば特許請求の範囲に記載の構成を採用する。 In order to solve the above problems, for example, the configuration described in the claims is adopted.
本願は上記課題を解決する手段を複数含んでいるが、その一例を挙げるならば、電子機器を収納する収納室と、圧縮機を収納する空間であって前記収納室の下部に位置する圧縮機室と、少なくとも1つの筐体側面に開閉可能に設置された第一の開閉ドアと、を有する筐体と、前記第一の開閉ドアに備えられ、前記収納室を流れる空気の熱を冷媒によって吸熱する第一の蒸発器と、前記圧縮機室に収納され、前記第一の蒸発器を経由した冷媒を圧縮する第一の圧縮機と、前記第一の蒸発器の下部に配置され、前記第一の蒸発器で生じたドレン水を収集し前記圧縮機室へ導く第一のドレン水収集手段と、を有することを特徴とする。 The present application includes a plurality of means for solving the above-mentioned problems. For example, a storage chamber for storing an electronic device and a compressor that is a space for storing a compressor and is located below the storage chamber. A housing having a chamber and a first opening / closing door installed on the side of at least one housing so as to be openable / closable; and provided in the first opening / closing door; A first evaporator that absorbs heat; a first compressor that is housed in the compressor chamber and that compresses the refrigerant that has passed through the first evaporator; and a lower part of the first evaporator, And a first drain water collecting means for collecting the drain water generated in the first evaporator and leading it to the compressor chamber.
これより、本発明の電子機器冷却装置は、電子機器の冷却の際に筐体内の温度村の発生を抑制し、かつ、結露水が電子機器へ付着することを防ぐ電子機器冷却装置を提供することができる。
Thus, the electronic device cooling device of the present invention provides an electronic device cooling device that suppresses the generation of a temperature village in the casing when the electronic device is cooled and prevents condensation water from adhering to the electronic device. be able to.
以下、本発明の第1から第2実施例に係る電子機器冷却装置について、図1から図7を参照しながら詳細に説明する。尚、以下の説明では、電子機器としてサーバを収納して冷却する例を説明するが、動作することにより発熱する電子機器であれば、サーバ以外の電子機器であってもよい。 Hereinafter, an electronic device cooling apparatus according to first to second embodiments of the present invention will be described in detail with reference to FIGS. 1 to 7. In the following description, an example in which a server is housed and cooled as an electronic device will be described. However, an electronic device other than the server may be used as long as the electronic device generates heat by operation.
まず、図1から図3を用いて本発明の第1の実施例に係る電子機器冷却装置の構成を説明する。 First, the configuration of the electronic device cooling apparatus according to the first embodiment of the present invention will be described with reference to FIGS.
図1は、本実施例の電子機器冷却装置0の構成を示す斜視図であり、正面側ドア2及び背面側ドア3を開いた状態を示している。本実施例の電子機器冷却装置0は、サーバ8を収納する収納室5と、凝縮器を収納する凝縮器室7と、筐体の天井面に備えられる凝縮器用ファン13と、圧縮機を収納する圧縮機室6と、を有し、収納室5内には、ダクト4が天井部と底部にそれぞれ設けられている。
FIG. 1 is a perspective view showing a configuration of the electronic device cooling apparatus 0 of the present embodiment, and shows a state in which the
また、背面側ドア3には収納室5内の空気を冷却する蒸発器12を備え、正面側ドア2及び背面側ドア3には開口部16が設けられ、凝縮器室7内および圧縮機室6内の空気が周囲空気と流通可能に構成されている。
Further, the
図2は、図1の電子機器冷却装置0の、正面側ドア2および背面側ドア3を閉めた、冷却運転時の断面を示した図である。図2の実線の矢印は収納室5内を循環する空気の流れを、また白抜きの矢印は凝縮器室7内を通過する空気の流れを示す。
FIG. 2 is a diagram showing a cross section during the cooling operation of the electronic device cooling apparatus 0 of FIG. 1 with the
電子機器冷却装置0の筐体はキャビネット1と正面側ドア2と背面側ドア3とより構成される。背面側ドア3には蒸発器12とドアファン14とが内蔵され、蒸発器12は筐体内を循環する空気と熱交換可能となっている。
The casing of the electronic device cooling device 0 is composed of a
電子機器冷却装置0の筐体は、凝縮器室7と、収納室5と、圧縮機室6に分けられている。収納室5内には、ダクト4が天井部と底部にそれぞれ設けられ、それ以外のスペースには電子機器としてサーバ8が搭載されている。ここでは複数のサーバ8を積層して配置しているが、収納室5内の一部に単独で配置してもよい。サーバ8にはそれぞれ送風機15が設けられており、周囲の空気を流通させることで、内部の発熱部品を冷却可能としている。
The casing of the electronic device cooling device 0 is divided into a
正面側ドア2及び背面側ドア3を閉じた冷却運転中には、ダクト4は正面側ドア2を通る流路と、背面側ドア3に設けられ蒸発器11と通る流路とをつなぐ構成となっている。また、正面側ドア2と背面側ドア3とに設けられた開口部16により、凝縮器室7内および圧縮機室6内の空気が周囲空気と流通可能な構成である。
During the cooling operation in which the
凝縮器室7には、凝縮器10と凝縮器用ファン13とが配置され、圧縮機室6には圧縮機9と膨張弁11と配置されており、圧縮機9、凝縮器10、膨張弁11、蒸発器12が冷媒配管により順次接続され、背面側冷凍サイクルを形成している。なお、蒸発器12と膨張弁10とをつなぐ配管の一部と、蒸発器12と圧縮機9とをつなぐ配管の一部にフレキシブルチューブを用いている。これによりドアを開く場合でも連続して運転可能で、メンテナンスの度に装置の運転を停止するという不都合が生じない。
A
蒸発器12の下部には底板に傾斜のついたドレンパン100を備えており、底板の傾斜部には、収納室5底部のダクト4へドレン水を移動するためのガイド106が接続している。
The bottom of the
なお、ドレンパン100は収納室5底部のダクト4よりも高い位置に配置され、ガイド106の先端は収納室5底部のダクト4内に配置されている。また、収納室5底部のダクト4は、収納室5と圧縮機室6が接する面の一部が開口し、収納室5と圧縮機室6とを連通させ、圧縮機9が配置されている貯水タンク102までガイド101によって接続された構造となっている。また、貯水タンク102の壁面には、漏水センサ103を設けている。
The
図3は、本実施例の電子冷却装置の貯水タンク102の詳細構成を示す図である。図3に示すように、ダクトからのドレン水はガイド101を介して貯水タンク102へ集められる。貯水タンク102内には圧縮機9が配置されており、高温の圧縮機9表面によりドレン水を自然に蒸発させることができる。また、貯水タンク102の内壁には、漏水センサ103が設けられており、漏水センサ103が水分を検知すると、その情報がユーザに通知され、ユーザはバルブ105を開口することにより水分を電子冷却装置0の外部へ放出することができる。
FIG. 3 is a diagram showing a detailed configuration of the
図2に戻り、圧縮機9について説明する。圧縮機9は容量制御が可能な可変容量型圧縮機である。このような圧縮機としては、ピストン式、ロータリー式、スクロール式、スクリュー式、遠心式のものを採用可能である。具体的には、圧縮機9はスクロール式の圧縮機であり、インバータ制御により容量制御が可能で、低速から高速まで回転速度が可変である。この冷凍サイクル内にはR410A冷媒を充填することを想定しているが、例えば、HFO1234yfや、R134aなども使用可能であり、ここでは冷媒を限定するものではない。凝縮器室7には送風機18が設けられ、正面側ドア2及び背面側ドア3の上部に設けられた開口部から流入する外気と凝縮器10が熱交換可能な構成となっている。
Referring back to FIG. 2, the
また、電子機器冷却装置0は、空気温度を検出するセンサとして外気温度センサ202および収納室内温度センサ201を備えている。また、冷媒温度を検出するセンサとして、蒸発器入口温度を検出するセンサ203、圧縮機吸込温度を検出するセンサ204が、それぞれ備えられている。本実施例の電子機器冷却装置0は、上述した各センサが検出する温度を基に、圧縮機9、凝縮器用ファン13、蒸発器用ファン12、の回転数及び膨張弁11の開度を調整する図示しない制御装置200(制御装置200の動作フローは図4を参照)を備えている。
In addition, the electronic device cooling device 0 includes an outside
まず、冷媒の流れについて説明する。圧縮機9で昇圧されて高温・高圧の気体となった冷媒は凝縮器10へ送られる。凝縮器10へ送られた冷媒は、凝縮器10を通過する過程で外気へ放熱し、気体から二相状態、液体へと相変化する。その後冷媒は、膨張弁11を通過し減圧されることで低圧の二相状態となる。低圧の二相状態となった冷媒は、その後、蒸発器12を通過する過程で収納室5内の空気から吸熱し、再び二相状態から気体へと相変化し、圧縮機9へと戻される。
First, the flow of the refrigerant will be described. The refrigerant that has been pressurized by the
次に電子機器冷却装置0内を循環する空気の流れについて説明する。サーバ8の周囲の空気は、サーバ8に内蔵された送風機15によりサーバ内部に取り込まれ、サーバ8の排熱により高温になる。サーバ8を通過後の空気は、背面側ドア3に内蔵されたファン14により蒸発器12を通過し冷却され、ダクト4を介して正面側ドア2の方向へ送られる。すなわち、蒸発器12で冷却された空気は、収納室5を流れ、サーバ8を冷却することにより暖められる。暖められた空気は蒸発器12で冷却された後、ダクト4を通って正面側ドア2の方向へ移動し、サーバ8の風上へ戻る。 最後に冷却運転について図4、図5を用いて説明する。
Next, the flow of air circulating in the electronic device cooling device 0 will be described. The air around the
図5は、本実施例の電子冷却装置の冷却運転における制御系のブロック図を示したものである。 FIG. 5 shows a block diagram of a control system in the cooling operation of the electronic cooling device of the present embodiment.
本実施例に係る電子機器冷却装置200の制御系は、制御装置200と、サーバ入気温度を検出するセンサ201と、外気温度を検出するセンサ202と、蒸発器入口における冷媒温度を検出する温度センサ203と、圧縮機の吸込み側における冷媒温度を検出する温度センサ204とを備える。尚、以下の説明では、各センサで検出される温度にもセンサと同じ符号を付けて説明する。サーバ入気温度201は、電子機器であるサーバ8を冷却するために収納室5に流入する空気の温度である。
The control system of the electronic
制御装置200はマイクロコンピュータで構成され、上記の各温度センサが検出した温度データは制御装置200に入力される。
The
本実施例では(以下で説明する他の実施例も含めて)、サーバ入気温度の目標値を設定して筐体内を循環する空気を冷却する。このため、電子機器冷却装置0を設置する部屋の室温に関係なく、電子機器冷却装置0内に配置したサーバ8等の電子機器を所望の温度の冷却空気で冷却することができる。具体的には、実際のサーバ入気温度をセンサ201、外気温度をセンサ202でそれぞれ検知し、ユーザの設定した目標サーバ入気温度になるよう圧縮機9の回転数と膨張弁11の開度を制御する。また、圧縮機9が正しく動作するように、背面側サイクルの過熱度(圧縮機吸込温度204-蒸発器入口温度203)を確認し、目標値を外れた場合には、膨張弁11の調整を行い目標値になるよう修正する。また、凝縮器用ファン13の回転数は、圧縮機9の回転数に応じて適切な値に制御する。 このように、電子機器冷却装置0の制御系は、各温度センサで検出した温度と目標サーバ入気温度とを用いて、後述の制御フローに従い、膨張弁11の開度と圧縮機9の回転数とを制御する。
In this embodiment (including other embodiments described below), the target air inlet temperature is set to cool the air circulating in the housing. Therefore, regardless of the room temperature of the room in which the electronic device cooling device 0 is installed, the electronic devices such as the
図4は本実施例の冷却運転における圧縮機9及び膨張弁11の制御フローを示したものである。
FIG. 4 shows a control flow of the
電子機器冷却装置0に電源が投入されると、制御装置200はユーザの設定した目標サーバ入気温度を制御装置内のメモリより読み出す(S1)。また、実際のサーバ入気温度をセンサ201、外気温度をセンサ202でそれぞれ検知する(S1)。目標サーバ入気温度は、上述したように、ユーザが適宜設定を変更できるように構成されている。
次に目標入気温度をもとに、圧縮機9の回転数と膨張弁11の開度が決定され(S2)、圧縮機9と膨張弁11の運転が開始される(S3)。その後、背面側サイクルの過熱度(圧縮機吸込温度204-蒸発器入口温度203)を確認し(S4)、目標範囲内であれば、次のステップに進む。仮に背面側サイクルの過熱度が目標値を外れた場合には、膨張弁調整をおこない、目標値になるよう修正する(S5)。
When the electronic apparatus cooling device 0 is turned on, the
Next, based on the target inlet temperature, the rotational speed of the
最後に、サーバ入気温度201を確認し(S6)、目標値であればそのまま運転を続けるが、仮に目標値から外れていた場合には、圧縮機9の回転数を調整し(S7)、再度過熱度の確認(S4)へ戻る
上述のように本実施例の電子機器冷却装置0は、循環する空気によりサーバ8を冷却するため、完全に密閉した空間であれば、収納室5内の空気の持つ水分以上に結露することはなく、ドレン水によりサーバ8が不具合を起こす可能性は低い。
Finally, the
しかしながら、実際には、製造コストや筐体本体の重量の増加が課題となり、収納室5を完全に密封することは難しい。そのため、周囲の空気が筐体の隙間などから収納室5内部の空気と混入し、周囲環境の温度や湿度が高い場合には、収納室内の空気の湿度を上げる可能性がある。これより、設置する周囲環境の温度・湿度に関わらずサーバを冷却可能な電子機器冷却装置0の信頼性を維持するためには、ドレン水を適切に処理する構造が重要である。以下に本実施例の電子冷却装置0内で結露が生じた際のドレン水の処理方法を示す。
However, in reality, the manufacturing cost and the weight of the casing main body are increased, and it is difficult to completely seal the
収納室5内の温度を所望の温度にするための冷媒の蒸発温度が、収納室5内の空気の露点よりも低い場合、収納室5内の空気は蒸発器12で冷却されると結露し、ドレン水を生じる。ドレン水は、蒸発器12の下部のドレンパン100で収集され、ガイド101を通って収納室5底部のダクト4へ移動する。ダクト4は圧縮機室の貯水タンク102まで連通しているため、ダクト4へ移動したドレン水は貯水タンク内102へ収集される。
When the evaporation temperature of the refrigerant for setting the temperature in the
ダクト4は一部圧縮機室6へ開口しているが、配管104により貯水タンク102と接続していることで、貯水タンク内のドレン水の水量が、配管104の接続位置よりも高くなれば、圧縮機室6と収納室5との間で空気が流通することがない。
Although the
なお、長時間の運転により貯水タンク内の水が増加し、漏水センサ103が水分を検知すると、その情報がユーザに通知され、ユーザはバルブ105を開口することにより水分を電子冷却装置0の外部へ放出することができる。
In addition, when the water in the water storage tank increases due to the operation for a long time and the
本実施例の電子機器冷却装置0は、ドレンパン100およびガイド101により、可動部である背面側ドア3の蒸発器12下から効果的にダクト4までドレン水を移動することができるため、ドアの開閉があった場合でもドレン水の漏洩を抑制することができる。
In the electronic device cooling apparatus 0 of the present embodiment, the drain water can be effectively moved from the bottom of the
また、貯水タンク102内に圧縮機9を配置しているため、高温の圧縮機9表面によりドレン水が自然に蒸発し、ドレン水が少ない場合にはメンテナンスフリーで冷却運転を続けることができる。また、蒸発器12で冷却された水が圧縮機9表面に触れることで圧縮機9の温度の上昇が抑制でき、圧縮機の信頼性を向上させることができる。
Further, since the
一般に、サーバの冷却のために完全密封のキャビネットとするためには装置のコストや重量が増加する可能性がある。一方で一般的なサーバラックのような簡易な構造では、塵・埃の侵入は防げるが、高温・高湿度の環境で長時間運転する場合、装置周囲の空気をキャビネット内部に取り込み、これらの空気が蒸発器で冷却されることで、蒸発器下にはドレン水が発生する可能性がある。そのため、もともと収納室内に存在する空気ばかりでなく、機器の隙間などから流入する周囲空気の水分も考慮する必要がある。 Generally, there is a possibility that the cost and weight of the apparatus increase in order to make a completely sealed cabinet for cooling the server. On the other hand, a simple structure such as a general server rack can prevent dust and dust from entering, but when operating for a long time in a high-temperature and high-humidity environment, the air around the device is taken into the cabinet, and these air Is cooled by the evaporator, there is a possibility that drain water is generated under the evaporator. For this reason, it is necessary to consider not only the air originally present in the storage chamber but also the moisture of the ambient air flowing in from the gaps between the devices.
ここで、上述のように本実施例では、ドア等の可動部に設置された蒸発器からのドレン水の漏洩を抑制し、かつ圧縮機の表面温度を抑制可能な構成とすることで、高温・高湿の環境においても、発熱体をムラなく均一に冷却する、高効率で信頼性の高い電子機器冷却装置を安価に提供することができる。 これによって、筐体内に複数のサーバを積層させて収容するような発熱量の多い場合や、装置を高温・高湿度の環境に設置する場合であっても、電子機器をムラなく均一に冷却し、電子機器を結露させることなく高効率で冷却することができる冷却装置を提供することができる。 Here, as described above, in the present embodiment, it is possible to suppress the leakage of drain water from an evaporator installed in a movable part such as a door and to reduce the surface temperature of the compressor, thereby increasing the temperature. -A highly efficient and highly reliable electronic device cooling apparatus that cools a heating element uniformly even in a high humidity environment can be provided at low cost. This makes it possible to cool electronic devices evenly, even when the amount of heat generated is such that multiple servers are stacked and housed in the housing, or when the device is installed in a high-temperature, high-humidity environment. It is possible to provide a cooling device that can cool an electronic device with high efficiency without causing condensation.
次に、図6から図9を用いて本発明の第2の実施例に係る電子機器冷却装置の構成を説明する。 Next, the configuration of the electronic device cooling apparatus according to the second embodiment of the present invention will be described with reference to FIGS.
図6は、本発明の第2の実施例における電子機器冷却装置0'を示す構成図の例である。 FIG. 6 is an example of a configuration diagram showing an electronic device cooling apparatus 0 ′ according to the second embodiment of the present invention.
図6の電子機器冷却装置0'のうち、既に説明した図1から図5に示された同一の符号を付された構成および制御と同一の機能を有する部分については、一部説明を省略する。 In the electronic device cooling device 0 ′ of FIG. 6, a part of the description is omitted for the parts having the same functions as the configurations and the controls denoted by the same reference numerals shown in FIGS. .
電子機器冷却装置0’の筐体はキャビネット1と正面側ドア2と背面側ドア3とより構成される。正面側ドア2には蒸発器12aとファン14aとが内蔵され、背面側ドア3には蒸発器12bとファン14bとが内蔵され、蒸発器12a,12bは筐体内を循環する空気と熱交換可能となっている。キャビネット1には凝縮器室8とサーバ収納室5とダクト4とが設けられ、収納室5内には、サーバ8が搭載されている。
The casing of the electronic device cooling device 0 'is composed of a
圧縮機9a、凝縮器10a、膨張弁11a、蒸発器12aが冷媒配管により順次接続され、正面側冷凍サイクルを形成し、圧縮機9b、凝縮器10b、膨張弁11b、蒸発器12bが冷媒配管により順次接続され、背面側冷凍サイクルを形成しており、本実施例の電子機器冷却装置0'は2つの冷凍サイクルを有している。また、蒸発器12a,12bと膨張弁11a,11bとをつなぐ配管の一部と、蒸発器12a,12bと圧縮機9a,9bとをつなぐ配管の一部にフレキシブルチューブを用いている。
The
正面側蒸発器12aの下部には底板に傾斜のついたドレンパン100aを備えており、底板の傾斜部には、収納室5底部のダクト4へドレン水を移動するためのガイド101aが接続している。ドレンパン100aの底板の下端には、正面側漏水センサ103aが配置されている。また、背面側蒸発器12bの下部にも底板に傾斜のついたドレンパン100bが備えられている。なお、ドレンパン100aおよび100bは収納室5底部のダクト4よりも高い位置に配置され、ガイド101aおよび101bの先端は収納室5底部のダクト4内に配置されている。また、収納室5底部のダクト4は、収納室5と圧縮機室6が接する面の一部が開口し、収納室5と圧縮機室6とを連通させ、正面側圧縮機9aまたは背面側圧縮機9bが配置されている貯水タンク102aまたは102bまで接続された構造となっている。ここでは貯水タンク102aと102bとは配管106によって接続され、それぞれのドレン水が流通可能である。背面側圧縮機が配置された貯水タンク102bの壁面には、漏水センサ103bを設けている。
A
また、電子機器冷却装置0’は、空気温度を検出するセンサとして、サーバ入気温度を検出するセンサ201、外気温度を検出するセンサ202を備え、冷媒温度を検出するセンサとして、正面側サイクルには、蒸発器入口温度を検出するセンサ203a、圧縮機吸込温度を検出するセンサ204aが、また背面側サイクルには、蒸発器入口温度を検出するセンサ203b、圧縮機吸込温度を検出するセンサ204bを、それぞれ備えている。本実施例の電子機器冷却装置0’は、上述した空気温度を検出する各センサと冷媒温度を検出する各センサが検出する温度を基に、圧縮機9a,9bの回転数及び膨張弁11a,11bの開度を調整する制御装置200’(制御ブロック,制御フローは図7および図8を参照)を備えている。
In addition, the electronic device cooling apparatus 0 ′ includes a
冷媒の流れについて実施例1と同様なため省略する。電子機器冷却装置0'内を循環する空気の流れについて以下に説明する。サーバ8の周囲の空気は、サーバ8に内蔵された送風機15によりサーバ内部に取り込まれ、サーバ8の排熱により高温になる。サーバ8通過後は背面側ドア3に内蔵されたファン14bにより蒸発器12bを通過し、そこで一度目の冷却をされる。その後ダクト4へ移動した空気は、正面側ドア2に内蔵されたファン14aにより蒸発器12aを通過して二度目の冷却をされ、サーバ8の吸込側へ放出される。すなわち、本実施例の電子機器冷却装置0'は、筐体内の空気が、蒸発器12a、収納室5、蒸発器12bを流れ、蒸発器12aに戻って循環する循環流を形成する。
Since the flow of the refrigerant is the same as in Example 1, it is omitted. The flow of air circulating in the electronic device cooling device 0 ′ will be described below. The air around the
次に冷却運転について説明する。 Next, the cooling operation will be described.
図7は本実施例の冷却運転における圧縮機9及び膨張弁11の制御フローを示したものである。図7に示す本実施例での冷却運転は、基本的な動作は実施例1に記載の制御フローと同じであるが、制御の対象が、圧縮機9aおよび9b、膨張弁11aおよび11b、凝縮器用ファン13aおよび13bである。また、図中のS9における正面側圧縮機9a及び背面側圧縮機9bの回転数の調整量は同回転数である。
FIG. 7 shows a control flow of the
図8は、本実施例の電子冷却装置の冷却運転および除湿運転での制御系のブロック図を示したものである。主な動作は実施例1と同様である。すなわち、サーバ入気温度をセンサ201、外気温度をセンサ202でそれぞれ検知し、目標サーバ入気温度になるよう圧縮機9の回転数と膨張弁11の開度を制御する。また、圧縮機9が正しく動作するように、背面側サイクルの過熱度(圧縮機吸込温度204-蒸発器入口温度203)を確認し、目標値を外れた場合には、膨張弁11の調整を行い目標値になるよう修正する。また、凝縮器用ファン13の回転数は、圧縮機9の回転数に応じて適切な値に制御する。
FIG. 8 shows a block diagram of a control system in the cooling operation and the dehumidifying operation of the electronic cooling device of the present embodiment. The main operation is the same as in the first embodiment. That is, the server inlet temperature is detected by the
また、実施例1と異なる制御としては、正面側漏水センサ103bから水分の有無を検知し、水分を検知した場合には、電子機器冷却装置0’は、冷却運転の他に除湿運転を行う。
Further, as control different from the first embodiment, the presence or absence of moisture is detected from the front side
図9は本実施例の除湿運転における圧縮機9及び膨張弁11の制御フローを示したものである。
FIG. 9 shows a control flow of the
本実施例の電子機器冷却装置0’は、サーバ8の風上に正面側蒸発器12aを備えているため、収納室5内を循環する空気の湿度が高い場合には蒸発器12aで結露し、ドレン水がサーバ8に付着する不都合が生じる可能性がある。
Since the electronic device cooling apparatus 0 ′ of the present embodiment includes the front-
それに対し本実施例の電子機器冷却装置0’は正面側漏水センサ103aを備えているため、正面側蒸発器12aで結露が生じると検知し、除湿運転を行う。
On the other hand, since the electronic device cooling apparatus 0 'of the present embodiment includes the front-side
以下に除湿運転について説明する。図9は本実施例の除湿運転における圧縮機9a・9b及び膨張弁11a・11bの制御フローを示したものである。正面側漏水センサ103aにより正面側蒸発器12aに結露したことが検知されると、制御装置200’は電子冷却装置0’の制御を冷却運転から除湿運転へ切り替える。制御装置200’はユーザの設定した目標サーバ入気温度および目標サーバ湿度を制御装置内のメモリより読み出す(S1)。また、実際のサーバ入気温度をセンサ20、外気温度をセンサ25でそれぞれ検知する(S1)。
まず目標入気温度をもとに、結露温度と2台の圧縮機9aおよび9bの回転数と膨張弁11aおよび11bの開度が決定され(S2)、圧縮機9aおよび9bと膨張弁11aおよび11bの運転が開始される(S3)。ここで結露温度は、ユーザが想定する目標サーバ湿度と目標サーバ入気温度をもとに算出される露点温度である。この結露温度は空気線図によって求めることができる。具体的には、目標サーバ入気温度が25℃で目標サーバ湿度が30%である場合、結露温度は6.2℃となる。
The dehumidifying operation will be described below. FIG. 9 shows a control flow of the
First, based on the target inlet temperature, the condensation temperature, the number of rotations of the two
その後、背面側蒸発温度(背面側蒸発器入口温度)203bを確認し(S4)、目標範囲内であれば、あらかじめ決められた一定時間の計測を開始するとともに、次のステップに進む。このあらかじめ決められた一定時間とは、収納室5の体積や循環する空気の流量により決まる除湿運転時間であり、ここでは120秒としている。
After that, the back side evaporation temperature (back side evaporator inlet temperature) 203b is confirmed (S4), and if it is within the target range, the measurement for a predetermined time is started and the process proceeds to the next step. This predetermined time is a dehumidifying operation time determined by the volume of the
仮に背面側蒸発温度203bが目標値を外れた場合には、背面側膨張弁11bの調整をおこない、目標値になるよう修正する(S7)。次に、正面側サイクルの過熱度(正面側蒸発器出口温度204a-蒸発器入口温度203a)を確認し(S5)、目標範囲内であれば、次のステップに進む。仮に正面側サイクルの過熱度が目標値を外れた場合には、正面側膨張弁11aの調整をおこない、目標値になるよう修正する(S8)。
If the rear-
最後に、サーバ入気温度201を確認し(S6)、目標値であればそのまま運転を続けるが、仮に目標値から外れていた場合には、正面側圧縮機9a及び背面側圧縮機9bの回転数を調整し(S9)、再度背面側蒸発温度(背面側蒸発器入口温度)203bと正面側サイクルの過熱度(正面側蒸発器出口温度204a-蒸発器入口温度203a)の確認(S4,S5)へ戻る。ここでは、正面側圧縮機9a及び背面側圧縮機9bの回転数の調整量は同回転数としている。 その後あらかじめ決められた一定時間が経過した後(S10)、制御装置200は制御運転を除湿運転から冷却運転へ切り換える。
Finally, the server
本実施例の電子機器冷却装置0’は、上記のような構造と制御方式を用いることにより、以下に記載する効果を得ることができる。 The electronic device cooling device 0 'according to the present embodiment can obtain the effects described below by using the above-described structure and control method.
まず、除湿運転では背面側蒸発器12bで一定時間収納室5内の空気を結露温度に冷却することで、収納室5内の空気が目標湿度よりも高い場合には、背面側蒸発器12bで結露し、背面側ドレンパン100bへ落下し、そこからダクト4を経由して貯水タンク102bに収集される。これより、本実施例の電子機器冷却装置0’は、収納室5内の空気の湿度が高い場合には、除湿運転を行うことでサーバ8に水分が付着することを回避し、サーバ8の信頼性を維持することができる。また、正面側蒸発器下にも正面側貯水タンクへつながる構造を備えているため、その間のドレン水は正面側貯水タンク102aに収集され、除湿運転が完了するまでの間に正面側ドアから漏洩する不具合も生じない。また、正面側貯水タンク102aと背面側貯水タンク102bとは、配管106により連通しているため、除湿運転により収集されたドレン水により、背面側圧縮機9bの表面温度ばかりでなく、正面側圧縮機9aの表面温度も低減することが可能であり、圧縮機の信頼性を向上させることができる。
First, in the dehumidifying operation, the
以上のように、本実施例の電子機器冷却装0’は、ドレン水を適切に処理する機構と制御を備えているため、可動部に設置された正面側蒸発器12aおよび背面側蒸発器12bからのドレン水の漏洩を抑制し、かつ正面側圧縮機9aおよび背面側圧縮機9bの表面温度を抑制可能な構成とすることで、高温・高湿の環境においても、サーバ8をムラなく均一に冷却する、高効率で信頼性の高い電子機器冷却装置を安価に提供することができる。
As described above, the electronic device cooling device 0 ′ of the present embodiment includes a mechanism and a control for appropriately treating drain water, and thus the front-
0…電子機器冷却装置
1…キャビネット
2…正面側ドア
3…背面側ドア
4…ダクト
5…収納室
6…圧縮機室
7…凝縮器室
8…サーバ
9…圧縮機
10…凝縮器
11…膨張弁
12…蒸発器
13…凝縮器用ファン
14…ファン
15…送風機
16…開口部
100…ドレンパン
101…ガイド
102…貯水タンク
103…漏水センサ
104,105…配管
200…制御装置
201…サーバ入気温度センサ
202…外気温度センサ
203…蒸発器入口温度センサ
204…蒸発器出口温度センサ
0 ... Electronic equipment cooling device
1 ... cabinet
2… Front side door
3 ... Back side door
4 ... Duct
5 ... Storage room
6 ... Compressor room
7… Condenser room
8 ... Server
9 ... Compressor
10 ... Condenser
11 ... Expansion valve
12 ... Evaporator
13… Condenser fan
14 ... Fan
15 ... Blower
16 ... Opening
100 ... Drain pan
101 ... Guide
102 ... Water tank
103 ... Water leakage sensor
104,105… Piping
200 ... Control device
201 ... Server inlet temperature sensor
202… Outside air temperature sensor
203 ... Evaporator inlet temperature sensor
204 ... Evaporator outlet temperature sensor
Claims (10)
前記第一の開閉ドアに備えられ、前記収納室を流れる空気の熱を冷媒によって吸熱する第一の蒸発器と、
前記圧縮機室に収納され、前記第一の蒸発器を経由した冷媒を圧縮する第一の圧縮機と、
前記第一の蒸発器の下部に配置され、前記第一の蒸発器で生じたドレン水を収集し前記圧縮機室へ導く第一のドレン水収集手段と、を有する電子機器冷却装置。 A storage chamber for storing an electronic device; a compressor chamber which is a space for storing a compressor and which is positioned at a lower portion of the storage chamber; and a first opening / closing door which is openably / closably installed on a side surface of at least one housing A housing having
A first evaporator provided in the first open / close door and absorbing heat of the air flowing through the storage chamber by a refrigerant;
A first compressor housed in the compressor chamber and compressing the refrigerant via the first evaporator;
An electronic device cooling apparatus, comprising: a first drain water collecting means disposed under the first evaporator and collecting drain water generated in the first evaporator and guiding the drain water to the compressor chamber.
前記収納室の底面には、前記第一の蒸発器で冷却された空気を通風するダクトが備えられ、
前記ダクトの一部には、前記収納室と前記圧縮機室を連通し、前記ドレン水収集手段によって収集されたドレン水を前記圧縮機室へ流す開口部が備えられることを特徴とする電子冷却装置。 In claim 1,
The bottom of the storage chamber is provided with a duct for passing air cooled by the first evaporator,
A part of the duct is provided with an opening through which the storage chamber and the compressor chamber communicate with each other and the drain water collected by the drain water collecting means flows into the compressor chamber. apparatus.
前記開口部から前記圧縮機室へ前記ドレン水を流通させるガイドを備えることを特徴とする電子機器冷却装置。 In claim 2,
An electronic device cooling apparatus comprising a guide for circulating the drain water from the opening to the compressor chamber.
前記ドレン水収集手段は、前記第一の蒸発器の下部に備えられたドレンパンであって、収集したドレン水が前記ダクトへ流れるよう前記ドレンパンの一端を前記ダクト内に配置することを特徴とする電子機器冷却装置。 In claim 2,
The drain water collecting means is a drain pan provided at a lower portion of the first evaporator, wherein one end of the drain pan is disposed in the duct so that the collected drain water flows into the duct. Electronic equipment cooling device.
前記圧縮機室には、前記ドレン水収集手段によって収集されたドレン水を貯水する第一の貯水タンクが備えられ、前記第一の圧縮機は前記第一の貯水タンク内に設けられることを特徴とする電子機器冷却装置。 In claim 1,
The compressor chamber is provided with a first water storage tank for storing drain water collected by the drain water collecting means, and the first compressor is provided in the first water storage tank. Electronic equipment cooling device.
前記第一の貯水タンクの内壁には、漏水センサが設けられることを特徴とする電子機器冷却装置。 In claim 5,
An electronic device cooling apparatus, wherein a water leakage sensor is provided on an inner wall of the first water storage tank.
前記収納室の上部に凝縮器を収納する凝縮器室と、
前記凝縮器室に収納され、前記第一の圧縮機によって圧縮された冷媒の熱を外気へ放熱して前記第一の蒸発器へ送る第一の凝縮器と、を有し、
前記収納室内を流通し前記第一の蒸発器で冷却された空気は、前記収納室に配置されたダクトを経由して前記第一の開閉ドアとは対向する筐体側面へ送られ、前記電子機器を当該対向する筐体側面側から冷却する電子機器冷却装置。 The claim 1, further comprising:
A condenser chamber for storing a condenser in the upper part of the storage chamber;
A first condenser housed in the condenser chamber and dissipating heat of the refrigerant compressed by the first compressor to the outside air and sending it to the first evaporator,
The air that circulates in the storage chamber and is cooled by the first evaporator is sent to the side surface of the casing facing the first opening / closing door via a duct disposed in the storage chamber, and the electronic An electronic device cooling device that cools the device from the side surface of the opposite housing.
前記開閉ドアを備える筐体側面とは前記電子機器を挟んで対向する筐体側面に備える第二の開閉ドアと、
前記第二の開閉ドアに備えられ、前記収納室を流れる空気の熱を冷媒によって吸熱し、前記電子機器へ送る第二の蒸発器と、
前記圧縮機室に収納され、前記第二の蒸発器を経由した冷媒を圧縮する第二の圧縮機と、
前記凝縮器室に収納され、前記第二の圧縮機によって圧縮された冷媒の熱を外気へ放熱して前記第二の蒸発器へ送る第二の凝縮器と、
前記第二の蒸発器の下部に配置され、前記第二の蒸発器で生じたドレン水を収集し前記圧縮機室へ導く第二のドレン水収集手段と、を備えることを特徴とする電子機器冷却装置。 The claim 7 further comprising:
The case side surface provided with the open / close door is a second open / close door provided on the side surface of the case opposite to the electronic device,
A second evaporator that is provided in the second opening / closing door, absorbs heat of the air flowing through the storage chamber by a refrigerant, and sends the heat to the electronic device;
A second compressor that is housed in the compressor chamber and compresses the refrigerant that has passed through the second evaporator;
A second condenser housed in the condenser chamber and dissipating heat of the refrigerant compressed by the second compressor to the outside air to send to the second evaporator;
Electronic equipment comprising: a second drain water collecting means disposed under the second evaporator and collecting drain water generated in the second evaporator and guiding the drain water to the compressor chamber. Cooling system.
前記第二のドレン水収集手段には、漏水センサが設けられ、
前記漏水センサが水分を検知した場合には、前記第一の蒸発器における冷媒の蒸発温度が、前記第二の蒸発器における冷媒の蒸発温度よりも低温とする除湿運転を行うことを特徴とする電子機器冷却装置。 In claim 8,
The second drain water collecting means is provided with a water leakage sensor,
When the water leakage sensor detects moisture, a dehumidifying operation is performed in which the evaporation temperature of the refrigerant in the first evaporator is lower than the evaporation temperature of the refrigerant in the second evaporator. Electronic equipment cooling device.
前記圧縮機室には、前記ドレン水収集手段によって収集されたドレン水を貯水する第一の貯水タンク、及び、前記第二のドレン水収集手段によって収集されたドレン水を貯水する第二の貯水タンクが備えられ、
前記第一の圧縮機は前記第一の貯水タンク内に、前記第二の圧縮機は前記第二の貯水タンク内に設けられており、前記第一の貯水タンクと前記第二の貯水タンクは、一部が連通していることを特徴とする電子機器冷却装置。 In claim 8,
The compressor chamber has a first water storage tank for storing the drain water collected by the drain water collecting means, and a second water storage for storing the drain water collected by the second drain water collecting means. A tank,
The first compressor is provided in the first water tank, and the second compressor is provided in the second water tank. The first water tank and the second water tank are An electronic device cooling device characterized in that a part thereof is in communication.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/JP2014/051882 WO2015114742A1 (en) | 2014-01-29 | 2014-01-29 | Electronic apparatus cooling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/JP2014/051882 WO2015114742A1 (en) | 2014-01-29 | 2014-01-29 | Electronic apparatus cooling device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2015114742A1 true WO2015114742A1 (en) | 2015-08-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2014/051882 Ceased WO2015114742A1 (en) | 2014-01-29 | 2014-01-29 | Electronic apparatus cooling device |
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| Country | Link |
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| WO (1) | WO2015114742A1 (en) |
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| US9854710B2 (en) | 2015-11-04 | 2017-12-26 | Fujitsu Limited | Information processing device and container for data center |
| CN107803868A (en) * | 2017-11-30 | 2018-03-16 | 拓卡奔马机电科技有限公司 | Temprature control method, device and the cutting cutting system of cutting cutting system |
| EP4188045A4 (en) * | 2020-07-28 | 2023-12-27 | Huawei Technologies Co., Ltd. | Heat dissipation cabinet and communication apparatus |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US9854710B2 (en) | 2015-11-04 | 2017-12-26 | Fujitsu Limited | Information processing device and container for data center |
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| CN107803868A (en) * | 2017-11-30 | 2018-03-16 | 拓卡奔马机电科技有限公司 | Temprature control method, device and the cutting cutting system of cutting cutting system |
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