WO2015111654A1 - アリールスルホン酸化合物及びその利用 - Google Patents
アリールスルホン酸化合物及びその利用 Download PDFInfo
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- WO2015111654A1 WO2015111654A1 PCT/JP2015/051672 JP2015051672W WO2015111654A1 WO 2015111654 A1 WO2015111654 A1 WO 2015111654A1 JP 2015051672 W JP2015051672 W JP 2015051672W WO 2015111654 A1 WO2015111654 A1 WO 2015111654A1
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- 0 CC(C)(*)c(cc1)ccc1NC(C)(C)c1ccccc1 Chemical compound CC(C)(*)c(cc1)ccc1NC(C)(C)c1ccccc1 0.000 description 6
- XZLDBLORVRVDCH-UHFFFAOYSA-N CC(C)c(cc1)ccc1NC(C)(C)c1ccccc1 Chemical compound CC(C)c(cc1)ccc1NC(C)(C)c1ccccc1 XZLDBLORVRVDCH-UHFFFAOYSA-N 0.000 description 2
- GTWJETSWSUWSEJ-UHFFFAOYSA-N C(c1ccccc1)Nc1ccccc1 Chemical compound C(c1ccccc1)Nc1ccccc1 GTWJETSWSUWSEJ-UHFFFAOYSA-N 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C309/00—Sulfonic acids; Halides, esters, or anhydrides thereof
- C07C309/01—Sulfonic acids
- C07C309/28—Sulfonic acids having sulfo groups bound to carbon atoms of six-membered aromatic rings of a carbon skeleton
- C07C309/41—Sulfonic acids having sulfo groups bound to carbon atoms of six-membered aromatic rings of a carbon skeleton containing singly-bound oxygen atoms bound to the carbon skeleton
- C07C309/43—Sulfonic acids having sulfo groups bound to carbon atoms of six-membered aromatic rings of a carbon skeleton containing singly-bound oxygen atoms bound to the carbon skeleton having at least one of the sulfo groups bound to a carbon atom of a six-membered aromatic ring being part of a condensed ring system
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C303/00—Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides
- C07C303/02—Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides of sulfonic acids or halides thereof
- C07C303/22—Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides of sulfonic acids or halides thereof from sulfonic acids, by reactions not involving the formation of sulfo or halosulfonyl groups; from sulfonic halides by reactions not involving the formation of halosulfonyl groups
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C303/00—Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides
- C07C303/32—Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides of salts of sulfonic acids
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K11/00—Luminescent, e.g. electroluminescent, chemiluminescent materials
- C09K11/06—Luminescent, e.g. electroluminescent, chemiluminescent materials containing organic luminescent materials
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K85/00—Organic materials used in the body or electrodes of devices covered by this subclass
- H10K85/60—Organic compounds having low molecular weight
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K85/00—Organic materials used in the body or electrodes of devices covered by this subclass
- H10K85/60—Organic compounds having low molecular weight
- H10K85/615—Polycyclic condensed aromatic hydrocarbons, e.g. anthracene
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K85/00—Organic materials used in the body or electrodes of devices covered by this subclass
- H10K85/60—Organic compounds having low molecular weight
- H10K85/631—Amine compounds having at least two aryl rest on at least one amine-nitrogen atom, e.g. triphenylamine
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/10—OLEDs or polymer light-emitting diodes [PLED]
- H10K50/14—Carrier transporting layers
- H10K50/15—Hole transporting layers
Definitions
- the present invention relates to an aryl sulfonic acid compound and use thereof.
- Organic electroluminescence (EL) elements are expected to be put to practical use in fields such as displays and lighting, and various developments regarding materials and element structures have been made for the purpose of low voltage driving, high luminance, long life, etc. .
- a plurality of functional thin films are used in the organic EL element, and the hole injection layer, which is one of them, is responsible for charge transfer between the anode and the hole transport layer or the light emitting layer. It performs important functions to achieve low voltage drive and high brightness.
- the method for forming this hole injection layer is roughly divided into a dry process typified by vapor deposition and a wet process typified by spin coating, but the wet process is larger than these processes.
- a wet process is often used particularly in the field of display because a thin film having a high flatness in area can be efficiently produced.
- improvement is always required for wet process materials for the hole injection layer, and in particular, it can contribute to improvement of the luminance characteristics and lifetime characteristics of organic EL elements.
- materials that provide thin films with excellent properties There is an increasing demand for materials that provide thin films with excellent properties.
- the present invention has been made in view of the above circumstances, and an object of the present invention is to provide a varnish material that can reproducibly provide a highly flat charge transporting thin film.
- a naphthyl group substituted with a sulfonic acid group and a 2,3,5,6-tetrafluoro-4-nitrophenyl group have an ether group.
- the aryl sulfonic acid compound having a structure linked via a compound is not only non-crystalline at room temperature, but also has excellent solubility in various organic solvents and can function as a dopant.
- a varnish capable of maintaining a suitable liquid film state at the time of firing necessary for realizing high flatness of the charge transporting thin film can be obtained, and obtained from the charge transporting varnish
- the inventors have found that a thin film can be suitably used as a hole injection layer of an organic EL device, and have completed the present invention.
- the present invention provides the following aryl sulfonic acid compounds and the like.
- An arylsulfonic acid compound represented by formula (1) [Wherein Ar 1 represents a group represented by Formula (2), and Ar 2 represents a group represented by Formula (3). (Wherein q represents an integer of 1 to 4)] 2.
- a dopant comprising an aryl sulfonic acid compound of 1 or 2.
- a charge transporting material comprising a dopant of 4.3 and a charge transporting substance.
- a charge transporting varnish comprising a dopant of 5.3, a charge transporting substance, and an organic solvent.
- An organic EL device comprising the charge transporting thin film of 7.6.
- M represents an alkali metal atom
- q and Ar 1 have the same meaning as described above.
- Patent Document 1 discloses an aryl sulfonic acid having a structure in which a naphthyl group substituted with a sulfonic acid group and a predetermined aryl group are linked via an ether group.
- Patent Document 1 does not specifically disclose the arylsulfonic acid compound of the present invention.
- the aryl sulfonic acid compound of the present invention as a dopant and dissolving it in an organic solvent together with a charge transporting substance, a suitable liquid film state during firing necessary for realizing high flatness of the charge transporting thin film is maintained. There is no description teaching or suggesting that a varnish can be obtained.
- the arylsulfonic acid compound of the present invention not only exhibits amorphous properties at room temperature, but also has excellent solubility in various organic solvents and can also function as a dopant. Moreover, since the varnish containing the aryl sulfonic acid compound of the present invention suppresses the aggregation of the liquid film (coating film) when coated on the substrate, the liquid film state necessary for realizing high flatness of the thin film It is possible to hold Therefore, by dissolving the aryl sulfonic acid compound of the present invention in a solvent together with, for example, a charge transporting substance composed of an aniline derivative, a varnish capable of giving a highly flat charge transporting thin film with good reproducibility can be prepared.
- the thin film obtained from the said charge transportable varnish is excellent in flatness and charge transportability, it can be used suitably as a positive hole injection layer of an organic EL element.
- the aryl sulfonic acid compound of the present invention can function as a dopant and the thin film formed using the charge transporting material exhibits high transportability, the capacitor electrode protective film, the antistatic film, and the organic thin film solar cell Application to the anode buffer layer is also expected.
- Example 3-1 It is a figure which shows the result of having observed the surface of the thin film obtained in Example 3-1. It is a figure which shows the result of having observed the surface of the thin film obtained by the comparative example 3-1.
- the arylsulfonic acid compound of the present invention is represented by the formula (1).
- Ar 1 represents a group represented by Formula (2)
- Ar 2 represents a group represented by Formula (3).
- q represents the number of sulfonic acid groups substituted for the naphthyl group and represents an integer of 1 to 4, and 2 is optimal in consideration of the balance between the solubility of the arylsulfonic acid compound and the availability of the raw material compound. .
- the arylsulfonic acid compound of the present invention reacts with 2,3,4,5,6-pentafluoronitrobenzene (formula (4)) and a naphthalenesulfonate represented by formula (5) to give a formula (1 It can be obtained by obtaining an aryl sulfonate represented by ') and subjecting this salt to ion exchange treatment.
- M represents an alkali metal atom such as sodium or potassium, and q, Ar 1 and Ar 2 have the same meaning as described above.
- naphthalene sulfonate represented by the formula (5) examples include disodium 1-hydroxynaphthalene-3,6-disulfonate, disodium 1-hydroxynaphthalene-3,8-disulfonate, 2-hydroxynaphthalene-6, Disodium 8-disulfonate, disodium 3-hydroxynaphthalene-2,7-disulfonate, dipotassium 1-hydroxynaphthalene-3,6-disulfonate, dipotassium 1-hydroxynaphthalene-3,8-disulfonate, Examples include, but are not limited to, -hydroxynaphthalene-6,8-disulfonate dipotassium, 3-hydroxynaphthalene-2,7-disulfonate dipotassium and the like.
- the naphthalene sulfonate may be a hydrate.
- the charging ratio of 2,3,4,5,6-pentafluoronitrobenzene and naphthalenesulfonate represented by the formula (5) is 1 mol of 2,3,4,5,6-pentafluoronitrobenzene.
- the naphthalene sulfonate may be about 0.5 to 2.0, but from the viewpoint of efficiently obtaining the aryl sulfonate represented by the formula (1 ′), it is preferably 0.8 to 1.2. Degree.
- a base is preferably used from the viewpoint of efficiently obtaining the aryl sulfonate represented by (1 ′).
- Specific examples thereof include lithium, sodium, potassium, lithium hydride, sodium hydride, lithium hydroxide, potassium hydroxide, t-butoxy lithium, t-butoxy sodium, t-butoxy potassium, sodium hydroxide, potassium hydroxide.
- Alkali metal simple substance such as sodium carbonate, potassium carbonate, sodium hydrogen carbonate, potassium hydrogen carbonate, alkali metal hydride, alkali metal hydroxide, alkoxy alkali metal, alkali metal carbonate, alkali metal hydrogen carbonate; alkaline earth carbonate such as calcium carbonate Metals: Organic lithium such as n-butyllithium, s-butyllithium, t-butyllithium; Amines such as triethylamine, diisopropylethylamine, tetramethylethylenediamine, triethylenediamine, pyridine, etc. It not particularly limited as long as it is used in the type of reaction. In particular, sodium hydride, sodium carbonate, and potassium carbonate are preferable because they are easy to handle. The amount of the base used is usually about 1.0 to 1.5 equivalents relative to the naphthalene sulfonate represented by the formula (5).
- the reaction solvent is preferably an aprotic polar organic solvent, for example, N, N-dimethylformamide, N, N-dimethylacetamide, N-methylpyrrolidone, 1,3-dimethyl-2-imidazolidinone, dimethyl sulfoxide, tetrahydrofuran And dioxane.
- N, N-dimethylformamide, N, N-dimethylacetamide, tetrahydrofuran, dioxane and the like are preferable.
- the reaction temperature may be a temperature between the melting point and boiling point of the solvent at which the above reaction can proceed in consideration of the solvent used, the type of catalyst, the type of raw material compound, etc., but is generally about 50-100 ° C. It is. Although the reaction time varies depending on the reaction conditions and cannot be defined unconditionally, it is generally 0.1 to 100 hours.
- the aryl sulfonate represented by the formula (1 ′) is recovered by filtration, evaporation of the reaction solvent, and the like, and the recovered salt is protonated with, for example, a cation exchange resin to obtain the formula (1).
- the aryl sulfonic acid compound represented by 1) can be obtained.
- the charge transport varnish of the present invention contains the aryl sulfonic acid compound of the present invention as a dopant, and further contains a charge transport material and an organic solvent.
- the charge transportability is synonymous with conductivity and is synonymous with hole transportability.
- the charge transporting substance itself may have a charge transporting property or may have a charge transporting property when used with a dopant.
- the charge transporting varnish may itself have a charge transporting property, and the resulting solid film may have a charge transporting property.
- a charge transporting substance those conventionally used in the field of organic EL and the like can be used.
- Specific examples thereof include oligoaniline derivatives, N, N′-diarylbenzidine derivatives, aniline derivatives (arylamine derivatives) such as N, N, N ′, N′-tetraarylbenzidine derivatives, oligothiophene derivatives, and thienothiophene derivatives.
- various hole transport materials such as thiophene derivatives such as thienobenzothiophene derivatives and pyrrole derivatives such as oligopyrrole.
- aniline derivatives and thiophene derivatives are preferable, and aniline derivatives are more preferable.
- the molecular weight of the charge transporting material is preferably not more than 9,000, more preferably not more than 8,000, and still more preferably not more than 7,000 in consideration of suppression of precipitation of the charge transporting material and improvement in varnish coating properties. More preferably, it is 6,000 or less, and even more preferably 5,000 or less. On the other hand, in consideration of obtaining a thin film having higher charge transportability, it is preferably 300 or more.
- the charge transporting material preferably has no molecular weight distribution (dispersity is 1) (that is, preferably has a single molecular weight). ).
- a charge transporting material composed of an aniline derivative represented by the formula (6) is preferable.
- X 1 represents —NY 1 —, —O—, —S—, — (CR 7 R 8 ) L — or a single bond, and when m or n is 0, NY 1 -is represented.
- Y 1 is independently of each other a hydrogen atom, an alkyl group having 1 to 20 carbon atoms, an alkenyl group having 2 to 20 carbon atoms, or an alkynyl group having 2 to 20 carbon atoms, which may be substituted with Z 1 , or It represents an aryl group having 6 to 20 carbon atoms or a heteroaryl group having 2 to 20 carbon atoms, which may be substituted with Z 2 .
- the alkyl group having 1 to 20 carbon atoms may be linear, branched, or cyclic.
- alkenyl group having 2 to 20 carbon atoms include ethenyl group, n-1-propenyl group, n-2-propenyl group, 1-methylethenyl group, n-1-butenyl group, n-2-butenyl group, n-3-butenyl group, 2-methyl-1-propenyl group, 2-methyl-2-propenyl group, 1-ethylethenyl group, 1-methyl-1-propenyl group, 1-methyl-2-propenyl group, n- Examples thereof include a 1-pentenyl group, an n-1-decenyl group, and an n-1-eicosenyl group.
- alkynyl group having 2 to 20 carbon atoms examples include ethynyl group, n-1-propynyl group, n-2-propynyl group, n-1-butynyl group, n-2-butynyl group, and n-3-butynyl.
- aryl group having 6 to 20 carbon atoms include phenyl group, 1-naphthyl group, 2-naphthyl group, 1-anthryl group, 2-anthryl group, 9-anthryl group, 1-phenanthryl group, 2-phenanthryl group. Group, 3-phenanthryl group, 4-phenanthryl group, 9-phenanthryl group and the like.
- heteroaryl group having 2 to 20 carbon atoms examples include 2-thienyl group, 3-thienyl group, 2-furanyl group, 3-furanyl group, 2-oxazolyl group, 4-oxazolyl group, 5-oxazolyl group, 3-isoxazolyl group, 4-isoxazolyl group, 5-isoxazolyl group, 2-thiazolyl group, 4-thiazolyl group, 5-thiazolyl group, 3-isothiazolyl group, 4-isothiazolyl group, 5-isothiazolyl group, 2-imidazolyl group, Examples include 4-imidazolyl group, 2-pyridyl group, 3-pyridyl group, 4-pyridyl group, and the like.
- R 7 and R 8 are independently substituted with a hydrogen atom, a halogen atom, a nitro group, a cyano group, an amino group, an aldehyde group, a hydroxyl group, a thiol group, a sulfonic acid group, a carboxylic acid group, or Z 1.
- halogen atom examples include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom.
- alkyl group, alkenyl group, alkynyl group, aryl group and heteroaryl group of R 7 to R 8 and Y 2 to Y 13 are the same as those described above.
- R 7 and R 8 a hydrogen atom or an alkyl group having 1 to 20 carbon atoms which may be substituted with Z 1 is preferable, and a hydrogen atom or methyl which may be substituted with Z 1 Groups are more preferred, both hydrogen atoms being optimal.
- L represents the number of repeating units of a divalent alkylene group represented by — (CR 7 R 8 ) — and is an integer of 1 to 20, preferably 1 to 10, more preferably 1 to 5, ⁇ 2 is even more preferred, with 1 being optimal.
- the plurality of R 7 may be the same as or different from each other, and the plurality of R 8 may be the same as or different from each other.
- X 1 is preferably —NY 1 — or a single bond.
- Y 1 is preferably a hydrogen atom or an alkyl group having 1 to 20 carbon atoms which may be substituted with Z 1 , more preferably a hydrogen atom or a methyl group optionally substituted with Z 1 , Hydrogen atoms are optimal.
- R 1 to R 6 are each independently substituted with a hydrogen atom, a halogen atom, a nitro group, a cyano group, an amino group, an aldehyde group, a hydroxyl group, a thiol group, a sulfonic acid group, a carboxylic acid group, or Z 1.
- R 1 to R 4 may be substituted with a hydrogen atom, a halogen atom, an alkyl group having 1 to 10 carbon atoms which may be substituted with Z 1 , or Z 2.
- An aryl group having 6 to 14 carbon atoms is preferable, a hydrogen atom, a fluorine atom, or an alkyl group having 1 to 10 carbon atoms which may be substituted with a fluorine atom is more preferable, and all hydrogen atoms are optimal.
- R 5 and R 6 are each a hydrogen atom, a halogen atom, an alkyl group having 1 to 10 carbon atoms which may be substituted with Z 1 , or an aryl group having 6 to 14 carbon atoms which may be substituted with Z 2.
- a diphenylamino group optionally substituted with Z 2 Y 3 and Y 4 are phenyl groups optionally substituted with Z 2 —NY 3 Y 4 group
- Y 3 and Y 4 are phenyl groups optionally substituted with Z 2 —NY 3 Y 4 group
- a diphenylamino group optionally substituted with a fluorine atom, more preferably a hydrogen atom or a diphenylamino group.
- R 1 to R 4 are hydrogen atoms, fluorine atoms, alkyl groups having 1 to 10 carbon atoms that may be substituted with fluorine atoms
- R 5 and R 6 are hydrogen atoms, fluorine atoms, A diphenylmino group optionally substituted with a fluorine atom
- X 1 is —NY 1 — or a single bond
- Y 1 is preferably a hydrogen atom or a combination of methyl groups
- R 1 to R 4 are hydrogen atoms
- R 5 and R 6 are simultaneously a hydrogen atom or a diphenylamino group
- X 1 is more preferably —NH— or a combination of single bonds.
- m and n each independently represent an integer of 0 or more and satisfy 1 ⁇ m + n ⁇ 20, but considering the balance between the charge transportability of the thin film obtained and the solubility of the aniline derivative. Then, it is preferable to satisfy 2 ⁇ m + n ⁇ 8, more preferably 2 ⁇ m + n ⁇ 6, and still more preferably satisfy 2 ⁇ m + n ⁇ 4.
- the alkyl group, alkenyl group and alkynyl group of Y 1 to Y 13 and R 1 to R 8 are a halogen atom, a nitro group, a cyano group, an amino group, an aldehyde group, a hydroxyl group, a thiol group, a sulfonic acid group, a carboxylic acid group.
- Y 1 to Y 13 may be substituted with an acid group or Z 1 which is an aryl group having 6 to 20 carbon atoms or a heteroaryl group having 2 to 20 carbon atoms, which may be substituted with Z 3.
- aryl group and heteroaryl group of R 1 to R 8 are substituted with a halogen atom, nitro group, cyano group, amino group, aldehyde group, hydroxyl group, thiol group, sulfonic acid group, carboxylic acid group, or Z 3 may be an alkyl group having 1 to 20 carbon atoms, may be substituted with Z 2 is an alkenyl group or an alkynyl group having 2 to 20 carbon atoms having 2 to 20 carbon atoms, these radicals, further halo Emissions atom, a nitro group, a cyano group, an amino group, the aldehyde group, a hydroxyl group, a thiol group, a sulfonic acid group, or optionally substituted by Z 3 is a carboxylic acid group (a halogen atom, the same as described above ).
- the substituent Z 1 is preferably a halogen atom or an aryl group having 6 to 20 carbon atoms which may be substituted with Z 3.
- a phenyl group which may be substituted with 3 is more preferred, and optimally absent (ie, unsubstituted).
- the substituent Z 2 is a halogen atom, or Z 3 is preferably an alkyl group which may having 1 to 20 carbon atoms optionally substituted by a halogen atom, or Z 3 carbon atoms which may be substituted with 1-4 It is more preferable that the alkyl group is not present (that is, unsubstituted).
- Z 3 is preferably a halogen atom, more preferably fluorine, and optimally not present (that is, unsubstituted).
- the carbon number of the alkyl group, alkenyl group, and alkynyl group is preferably 10 or less, more preferably 6 or less, and even more preferably 4 or less.
- the carbon number of the aryl group and heteroaryl group is preferably 14 or less, more preferably 10 or less, and even more preferably 6 or less.
- the molecular weight of the aniline derivative represented by the formula (6) is preferably 4,000 or less, more preferably 3,000 or less, from the viewpoint of enhancing the solubility.
- the method for synthesizing the aniline derivative used in the present invention is not particularly limited, but Bulletin of Chemical Society of Japan (1994, Vol. 67, p. 1749). -1752), Synthetic Metals (1997, 84, 119-120), Thin Solid Films (2012, 520 (24), 7157-7163), Examples include the methods described in International Publication No. 2008/032617, International Publication No. 2008-032616, International Publication No. 2008-129947, International Publication No. 2014/148415, and the like.
- DPA represents a diphenylamino group
- Ph represents a phenyl group
- TPA represents a p- (diphenylamino) phenyl group.
- the charge transport varnish of the present invention may contain other dopants other than the aryl sulfonic acid of the present invention, and preferred examples thereof include compatibility with the aryl sulfonic acid compound of the present invention and the charge of the obtained thin film. From the viewpoint of transportability, a heteropolyacid compound is exemplified.
- the heteropoly acid compound has a structure in which a hetero atom is located at the center of a molecule, which is represented by a chemical structure of Keggin type represented by formula (A) or Dawson type represented by formula (B).
- the oxygen acid of such a different element mainly include silicon (Si), phosphorus (P), and arsenic (As) oxygen acids.
- heteropolyacid compound examples include phosphomolybdic acid, silicomolybdic acid, phosphotungstic acid, silicotungstic acid, and phosphotungstomolybdic acid. These may be used alone or in combination of two or more.
- the heteropolyacid compound is available as a commercial product, and can also be synthesized by a known method.
- phosphotungstic acid and phosphomolybdic acid are preferable, and phosphotungstic acid is most preferable in consideration of improving luminance characteristics when the obtained thin film is used as a hole injection layer of an organic EL element.
- the amount of the aryl sulfonic acid compound is about 0.5 to 10 with respect to the charge transporting material 1 in terms of the substance ratio, preferably 0.5. It is about 75-5.
- the charge transporting varnish of the present invention may contain an organosilane compound for the purpose of adjusting the coating properties of the varnish to the substrate, adjusting the ionization potential of the resulting thin film, and the like.
- organosilane compound examples include dialkoxysilane compounds, trialkoxysilane compounds, and tetraalkoxysilane compounds, which may be used alone or in combination of two or more.
- a dialkoxysilane compound or a trialkoxysilane compound is preferable, and a trialkoxysilane compound is more preferable.
- Examples of the tetraalkoxysilane compound, trialkoxysilane compound, and dialkoxysilane compound include those represented by the formulas (7) to (9).
- R 9 s may be substituted with Z 4 , an alkyl group having 1 to 20 carbon atoms, an alkenyl group having 2 to 20 carbon atoms, or an alkynyl group having 2 to 20 carbon atoms, or Represents an aryl group having 6 to 20 carbon atoms or a heteroaryl group having 2 to 20 carbon atoms which may be substituted with Z 5 , and R 10 may be independently substituted with Z 6 , An alkyl group having 1 to 20 carbon atoms, an alkenyl group having 2 to 20 carbon atoms or an alkynyl group having 2 to 20 carbon atoms, or an aryl group having 6 to 20 carbon atoms which may be substituted with Z 7 or 2 carbon atoms Represents ⁇ 20 heteroaryl groups.
- Z 4 represents a halogen atom, or an aryl group having 6 to 20 carbon atoms or a heteroaryl group having 2 to 20 carbon atoms, which may be substituted with Z 8
- Z 5 represents a halogen atom or Z 8 It represents an optionally substituted alkyl group having 1 to 20 carbon atoms, an alkenyl group having 2 to 20 carbon atoms, or an alkynyl group having 2 to 20 carbon atoms.
- Z 6 is a halogen atom, an aryl group having 6 to 20 carbon atoms or a heteroaryl group having 2 to 20 carbon atoms, epoxy cyclohexyl group, glycidoxy group, methacryloxy group, acryloxy group, ureido, which may be substituted with Z 8 Represents a group (—NHCONH 2 ), a thiol group, an isocyanate group (—NCO), an amino group, —NHY 14 group, or —NY 15 Y 16 group.
- Z 7 is a halogen atom, an alkyl group having 1 to 20 carbon atoms, an alkenyl group having 2 to 20 carbon atoms, an alkynyl group having 2 to 20 carbon atoms, an epoxycyclohexyl group, or a glycidoxy group that may be substituted with Z 8 Methacryloxy group, acryloxy group, ureido group (—NHCONH 2 ), thiol group, isocyanate group (—NCO), amino group, —NHY 14 group, or —NY 15 Y 16 group, Y 14 to Y 16 are Independently of each other, an alkyl group having 1 to 20 carbon atoms, an alkenyl group having 2 to 20 carbon atoms, an alkynyl group having 2 to 20 carbon atoms, or an aryl group having 6 to 20 carbon atoms, which may be substituted with Z 8 Or a heteroaryl group having 2 to 20 carbon atoms.
- Z 8 represents a halogen atom
- a halogen atom an alkyl group having 1 to 20 carbon atoms, an alkenyl group having 2 to 20 carbon atoms, an alkynyl group having 2 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, and Examples of the heteroaryl group having 2 to 20 carbon atoms are the same as those described above.
- the carbon number of the alkyl group, alkenyl group, and alkynyl group is preferably 10 or less, more preferably 6 or less, and even more preferably 4 or less.
- the carbon number of the aryl group and heteroaryl group is preferably 14 or less, more preferably 10 or less, and even more preferably 6 or less.
- R 9 is an alkyl group having 1 to 20 carbon atoms or an alkenyl group having 2 to 20 carbon atoms which may be substituted with Z 4 , or aryl having 6 to 20 carbon atoms which may be substituted with Z 5.
- groups are preferred, it may be substituted with Z 4, alkyl group or alkenyl group of 2 to 6 carbon atoms having 1 to 6 carbon atoms, or more preferably a phenyl group which may be substituted with Z 5, Z 4 More preferably an alkyl group having 1 to 4 carbon atoms which may be substituted with, or a phenyl group which may be substituted with Z 5 , and a methyl group or an ethyl group which may be substituted with Z 4 is further preferable.
- R 10 is preferably an aryl group having an alkyl group, or Z carbon atoms 6 substituted 7 to 20 is 1 carbon atoms which may be ⁇ 20 substituted with Z 6, substituted with Z 6 carbon atoms which may be have 1-10 alkyl group, or Z and more preferably an aryl group which may having 6 to 14 carbon atoms optionally substituted with 7 ⁇ carbon atoms 1 be substituted with Z 6 6 substituted alkyl group, or more preferably more aryl group having to 10 6 carbon atoms which may be substituted with Z 7, substituted optionally also good C 1 -C 4 alkyl group Z 6, or Z 7 An optionally substituted phenyl group is further preferred.
- the plurality of R 9 may be all the same or different, and the plurality of R 10 may all be the same or different.
- Z 4 is preferably a halogen atom or an aryl group having 6 to 20 carbon atoms which may be substituted with Z 8 , more preferably a fluorine atom or a phenyl group which may be substituted with Z 8. Is optimal (ie, is unsubstituted).
- a halogen atom, or preferably an alkyl group Z 8 are carbon atoms that may 6 to be 20 substituted by a fluorine atom, or by 1 carbon atoms which may be 1-10 alkyl substituted with Z 8 Is more preferred and not present (ie, unsubstituted).
- the Z 6, a halogen atom, a phenyl group which may be substituted with Z 8, which may be substituted furanyl group Z 8, epoxycyclohexyl group, a glycidoxy group, a methacryloxy group, an acryloxy group, a ureido group, thiol group, isocyanate group, an amino group, an optionally substituted phenylamino group Z 8, or good diphenylamino group optionally substituted by Z 8, more preferably a halogen atom, no fluorine atom, or there (That is, unsubstituted) is even more preferred.
- halogen atom Z alkyl group having 1 carbon atoms which may be 20 substituted by 8, which may be substituted furanyl group Z 8, epoxycyclohexyl group, a glycidoxy group, a methacryloxy group, acryloxy group, ureido group, a thiol group, isocyanate group, amino group, phenyl amino group optionally substituted by Z 8, or may diphenylamino group preferably be substituted with Z 8, and more preferably a halogen atom, It is even more preferable that the fluorine atom or not exist (that is, unsubstituted).
- Z 8 is preferably a halogen atom, more preferably a fluorine atom or not (ie, unsubstituted).
- dialkoxysilane compounds include dimethyldimethoxysilane, dimethyldiethoxysilane, methylethyldimethoxysilane, diethyldimethoxysilane, diethyldiethoxysilane, methylpropyldimethoxysilane, methylpropyldiethoxysilane, diisopropyldimethoxysilane, and phenylmethyl.
- Dimethoxysilane vinylmethyldimethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 3- (3,4-epoxycyclohexyl) ethylmethyldimethoxysilane, 3-methacryloxy Propylmethyldimethoxysilane, 3-methacryloxypropylmethyldiethoxysilane, 3-mercaptopropylmethyldimethoxysilane, 3-aminopropylmethyl Diethoxy silane, N- (2- aminoethyl) aminopropyl methyl dimethoxy silane, 3,3,3-trifluoropropyl methyl dimethoxy silane, and the like.
- trialkoxysilane compounds include methyltrimethoxysilane, methyltriethoxysilane, ethyltrimethoxysilane, ethyltriethoxysilane, propyltrimethoxysilane, propyltriethoxysilane, butyltrimethoxysilane, butyltriethoxysilane, Pentyltrimethoxysilane, pentyltriethoxysilane, heptyltrimethoxysilane, heptyltriethoxysilane, octyltrimethoxysilane, octyltriethoxysilane, dodecyltrimethoxysilane, dodecyltriethoxysilane, hexadecyltrimethoxysilane, hexadecyltriethoxy Silane, octadecyltrimethoxysilane, o
- tetraalkoxysilane compound examples include tetramethoxysilane, tetraethoxysilane, and tetrapropoxysilane.
- the content of the organosilane compound in the charge transporting varnish of the present invention is preferably 0 with respect to the total mass of the charge transporting material and the dopant in consideration of maintaining the high charge transportability of the resulting thin film. About 5 to 40% by mass, more preferably about 0.8 to 30% by mass, and still more preferably 1 to 20% by mass.
- organic solvent used when preparing the charge transporting varnish a highly soluble solvent that can dissolve the charge transporting substance and the dopant satisfactorily can be used.
- Examples of such highly soluble solvents include organic solvents such as N, N-dimethylformamide, N, N-dimethylacetamide, N-methylpyrrolidone, 1,3-dimethyl-2-imidazolidinone, and diethylene glycol monomethyl ether. Can be used. These solvents can be used singly or in combination of two or more, and the amount used can be 5 to 100% by mass with respect to the total solvent used in the varnish.
- both the charge transporting substance and the dopant are completely dissolved or uniformly dispersed in the solvent. More preferably, it is dissolved in
- the varnish has a viscosity of 10 to 200 mPa ⁇ s, particularly 35 to 150 mPa ⁇ s at 25 ° C., and a boiling point of 50 to 300 ° C., particularly 150 to 250 ° C. at normal pressure (atmospheric pressure).
- the high-viscosity organic solvent is not particularly limited.
- cyclohexanol ethylene glycol, ethylene glycol diglycidyl ether, 1,3-octylene glycol, diethylene glycol, dipropylene glycol, triethylene glycol, tripropylene glycol, 1, Examples include 3-butanediol, 2,3-butanediol, 1,4-butanediol, propylene glycol, and hexylene glycol.
- These solvents can be used alone or in combination of two or more.
- the addition ratio of the high-viscosity organic solvent to the entire solvent used in the varnish of the present invention is preferably in the range where no solid precipitates, and the addition ratio is preferably 5 to 80% by mass as long as no solid precipitates.
- solvents are used in an amount of 1 to 90% by mass, preferably based on the total solvent used in the varnish. It is also possible to mix at a ratio of 1 to 50% by mass.
- solvents examples include ethylene glycol monobutyl ether, diethylene glycol diethyl ether, diethylene glycol dimethyl ether, diethylene glycol monoethyl ether acetate, diethylene glycol monobutyl ether acetate, dipropylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, diethylene glycol monoethyl ether, diethylene glycol Examples include, but are not limited to, acetone alcohol, ⁇ -butyrolactone, ethyl lactate, n-hexyl acetate, propylene glycol monomethyl ether, and the like. These solvents can be used alone or in combination of two or more.
- the viscosity of the varnish of the present invention is appropriately set according to the thickness of the thin film to be produced and the solid content concentration, but is usually 1 to 50 mPa ⁇ s at 25 ° C. Further, the solid content concentration of the charge transporting varnish in the present invention is appropriately set in consideration of the viscosity and surface tension of the varnish, the thickness of the thin film to be produced, etc., but is usually from 0.1 to 10 In consideration of improving the coatability of the varnish, it is preferably about 0.5 to 5.0% by mass, and more preferably about 1.0 to 3.0% by mass.
- the method for preparing the charge transporting varnish is not particularly limited.
- the arylsulfonic acid compound of the present invention is first dissolved in a solvent, and a charge transporting substance is added thereto, or the arylsulfonic acid compound of the present invention.
- a method of dissolving a mixture of a charge transporting substance in a solvent When there are a plurality of organic solvents, these may be first dissolved in a solvent that well dissolves the aryl sulfonic acid compound of the present invention and the charge transporting substance, and other solvents may be added thereto.
- the aryl sulfonic acid compound of the present invention and the charge transporting substance may be dissolved in the solvent sequentially or simultaneously.
- the charge transport varnish is prepared by dissolving a dopant comprising the aryl sulfonic acid compound of the present invention, a charge transport material and the like in an organic solvent, It is desirable to filter using an order filter or the like.
- a charge transporting thin film can be formed on a base material by applying the charge transporting varnish of the present invention on the base material and baking it.
- a preliminary firing for the purpose of imparting flatness by drying a liquid film (coating film) mainly, It is desirable to perform firing in two stages of main firing for the purpose of removing the solvent and imparting higher charge transport properties, and in this case, it is more preferable to maintain a uniform liquid film state during temporary firing. desirable.
- the charge transporting varnish of the present invention contains the aryl sulfonic acid compound of the present invention, aggregation of a liquid film (coating film) when applied on a substrate, particularly on ITO, is suppressed.
- the pre-baking temperature varies depending on the solvent used together with the type of the charge transporting substance and the like, and thus cannot be generally specified, but is generally 50 ° C. to 100 ° C.
- the main calcination temperature cannot be specified unconditionally because it differs in consideration of the type of solvent and charge transporting substance used together, the degree of charge transporting property imparted to the obtained thin film, etc., but is generally 100 ° C. to 260 ° C. .
- the main baking temperature is often about 180 ° C. to 250 ° C.
- the thin film may be formed by one-step firing only for the main firing.
- Heating at the time of firing may be performed using an appropriate device such as a hot plate or an oven.
- the varnish coating method include, but are not limited to, a dip method, a spin coating method, a transfer printing method, a roll coating method, a brush coating method, an ink jet method, and a spray method. It is preferable to adjust the viscosity and surface tension of the varnish depending on the coating method.
- the firing atmosphere is not particularly limited, and a thin film having a uniform film formation surface and high charge transportability can be obtained not only in the air atmosphere but also in an inert gas such as nitrogen or in a vacuum. it can.
- the film thickness of the charge transporting thin film is not particularly limited, but is preferably 5 to 200 nm when used as a hole injection layer of an organic EL device.
- a method of changing the film thickness there are methods such as changing the solid content concentration in the varnish and changing the amount of the solution on the substrate during coating.
- the solid content mentioned here typically means a charge transporting substance and a dopant.
- the charge transporting thin film of the present invention can be suitably used as a hole injection layer in an organic EL device, but can also be used as a charge transporting functional layer such as a hole injection transport layer.
- Organic EL device has a pair of electrodes, and has the above-described charge transporting thin film of the present invention between these electrodes.
- Typical configurations of the organic EL element include (a) to (f) below, but are not limited thereto.
- an electron blocking layer or the like can be provided between the light emitting layer and the anode
- a hole (hole) blocking layer or the like can be provided between the light emitting layer and the cathode.
- the hole injection layer, the hole transport layer, or the hole injection transport layer may have a function as an electron block layer or the like
- the electron injection layer, the electron transport layer, or the electron injection transport layer is a hole. It may have a function as a block layer or the like.
- A Anode / hole injection layer / hole transport layer / light emitting layer / electron transport layer / electron injection layer / cathode
- b Anode / hole injection layer / hole transport layer / light emission layer / electron injection transport layer / Cathode
- c anode / hole injection transport layer / light emitting layer / electron transport layer / electron injection layer / cathode
- d anode / hole injection transport layer / light emitting layer / electron injection transport layer / cathode
- e anode / positive Hole injection layer / hole transport layer / light emitting layer / cathode
- f anode / hole injection transport layer / light emitting layer / cathode
- “Hole injection layer”, “hole transport layer” and “hole injection transport layer” are layers formed between a light emitting layer and an anode, and transport holes from the anode to the light emitting layer. It has a function. When only one layer of a hole transporting material is provided between the light emitting layer and the anode, it is a “hole injection transporting layer”, and a layer of the hole transporting material is provided between the light emitting layer and the anode. When two or more layers are provided, the layer close to the anode is a “hole injection layer”, and the other layers are “hole transport layers”. In particular, for the hole injection layer and the hole injection transport layer, a thin film that is excellent not only in accepting holes from the anode but also injecting holes into the hole transport layer and the light emitting layer is used.
- Electrode “Electron injection layer”, “electron transport layer” and “electron injection transport layer” are layers formed between a light emitting layer and a cathode, and have a function of transporting electrons from the cathode to the light emitting layer. It is. When only one layer of the electron transporting material is provided between the light emitting layer and the cathode, it is an “electron injecting and transporting layer”, and two layers of the electron transporting material are provided between the light emitting layer and the cathode. When provided as described above, the layer close to the cathode is an “electron injection layer”, and the other layers are “electron transport layers”.
- the “light emitting layer” is an organic layer having a light emitting function, and includes a host material and a dopant material when a doping system is employed.
- the host material mainly has a function of encouraging recombination of electrons and holes and confining excitons in the light emitting layer, and the dopant material efficiently emits excitons obtained by recombination. It has a function.
- the host material mainly has a function of confining excitons generated by the dopant in the light emitting layer.
- Examples of materials used and methods for producing an organic EL device using the charge transporting varnish of the present invention include the following, but are not limited thereto.
- the electrode substrate to be used is preferably cleaned in advance by cleaning with a liquid such as a detergent, alcohol, or pure water.
- a liquid such as a detergent, alcohol, or pure water.
- the anode substrate is subjected to surface treatment such as UV ozone treatment or oxygen-plasma treatment immediately before use. It is preferable.
- the surface treatment may not be performed.
- An example of the method for producing the organic EL device of the present invention when the thin film obtained from the charge transporting varnish of the present invention is a hole injection layer is as follows.
- the charge transporting varnish of the present invention is applied on the anode substrate and baked to form a hole injection layer on the electrode.
- a hole transport layer, a light emitting layer, an electron transport layer, an electron injection layer, and a cathode are provided in this order.
- the hole transport layer, the light emitting layer, the electron transport layer, and the electron injection layer may be formed by either a vapor deposition method or a coating method (wet process) depending on the characteristics of the material used.
- anode material examples include transparent electrodes typified by indium tin oxide (ITO) and indium zinc oxide (IZO), metal anodes typified by aluminum, alloys thereof, and the like. What performed the chemical conversion process is preferable. Polythiophene derivatives and polyaniline derivatives having high charge transporting properties can also be used.
- metals constituting the metal anode include scandium, titanium, vanadium, chromium, manganese, iron, cobalt, nickel, copper, zinc, gallium, yttrium, zirconium, niobium, molybdenum, ruthenium, rhodium, palladium, cadmium.
- Materials for forming the hole transport layer include (triphenylamine) dimer derivatives, [(triphenylamine) dimer] spirodimers, N, N′-bis (naphthalen-1-yl) -N, N′-bis (Phenyl) -benzidine ( ⁇ -NPD), N, N′-bis (naphthalen-2-yl) -N, N′-bis (phenyl) -benzidine, N, N′-bis (3-methylphenyl)- N, N′-bis (phenyl) -benzidine, N, N′-bis (3-methylphenyl) -N, N′-bis (phenyl) -9,9-spirobifluorene, N, N′-bis ( Naphthalen-1-yl) -N, N′-bis (phenyl) -9,9-spirobifluorene, N, N′-bis (3-methylphenyl) -N, N′-bis (phenyl) -9,9-s
- Materials for forming the light emitting layer include tris (8-quinolinolato) aluminum (III) (Alq 3 ), bis (8-quinolinolato) zinc (II) (Znq 2 ), bis (2-methyl-8-quinolinolato)- 4- (p-phenylphenolate) aluminum (III) (BAlq), 4,4′-bis (2,2-diphenylvinyl) biphenyl, 9,10-di (naphthalen-2-yl) anthracene, 2-t -Butyl-9,10-di (naphthalen-2-yl) anthracene, 2,7-bis [9,9-di (4-methylphenyl) -fluoren-2-yl] -9,9-di (4- Methylphenyl) fluorene, 2-methyl-9,10-bis (naphthalen-2-yl) anthracene, 2- (9,9-spirobifluoren-2-yl) -9,9-spir
- Materials for forming the electron injection layer include lithium oxide (Li 2 O), magnesium oxide (MgO), alumina (Al 2 O 3 ), lithium fluoride (LiF), sodium fluoride (NaF), magnesium fluoride ( MgF 2 ), cesium fluoride (CsF), strontium fluoride (SrF 2 ), molybdenum trioxide (MoO 3 ), aluminum, lithium acetylacetonate (Li (acac)), lithium acetate, lithium benzoate, etc. .
- cathode material examples include aluminum, magnesium-silver alloy, aluminum-lithium alloy, lithium, sodium, potassium, cesium and the like.
- the charge transport of the present invention is performed by sequentially forming the hole transport layer and the light emitting layer instead of performing the vacuum deposition operation of the hole transport layer, the light emitting layer, the electron transport layer, and the electron injection layer.
- An organic EL device having a charge transporting thin film formed of a conductive varnish can be produced.
- the charge transporting varnish of the present invention is applied on the anode substrate, a hole injection layer is produced by the above method, a hole transport layer and a light emitting layer are sequentially formed thereon, and a cathode electrode is further formed. Is evaporated to obtain an organic EL element.
- the same materials as described above can be used, and the same cleaning treatment and surface treatment can be performed.
- a hole transporting polymer material or a light emitting polymer material, or a material obtained by adding a dopant to these materials is dissolved or uniformly dispersed.
- coating on a positive hole injection layer or a positive hole transport layer is mentioned.
- Examples of the light-emitting polymer material include polyfluorene derivatives such as poly (9,9-dialkylfluorene) (PDAF), poly (2-methoxy-5- (2′-ethylhexoxy) -1,4-phenylenevinylene) (MEH). -PPV) and the like, polythiophene derivatives such as poly (3-alkylthiophene) (PAT), polyvinylcarbazole (PVCz) and the like.
- PDAF poly (9,9-dialkylfluorene)
- MEH 2-methoxy-5- (2′-ethylhexoxy) -1,4-phenylenevinylene
- PVT polythiophene derivatives
- PVCz polyvinylcarbazole
- Examples of the solvent include toluene, xylene, chloroform and the like.
- Examples of the dissolution or uniform dispersion method include methods such as stirring, heating and stirring, and ultrasonic dispersion.
- the coating method is not particularly limited, and examples thereof include an inkjet method, a spray method, a dip method, a spin coating method, a transfer printing method, a roll coating method, and a brush coating.
- the application is preferably performed under an inert gas such as nitrogen or argon.
- the firing method a method of heating with an oven or a hot plate under an inert gas or in a vacuum can be mentioned.
- An example of the method for producing the organic EL device of the present invention when the thin film obtained from the charge transporting varnish of the present invention is a hole injection transport layer is as follows.
- a hole injection transport layer is formed on the anode substrate, and a light emitting layer, an electron transport layer, an electron injection layer, and a cathode are provided in this order on the hole injection transport layer.
- Examples of the formation method and specific examples of the light emitting layer, the electron transport layer, and the electron injection layer include those described above.
- Examples of the anode material, the light emitting layer, the light emitting dopant, the material for forming the electron transporting layer and the electron blocking layer, and the cathode material include the same materials as described above.
- a hole block layer, an electron block layer, or the like may be provided between the electrode and any of the above layers as necessary.
- a material for forming the electron blocking layer tris (phenylpyrazole) iridium and the like can be given.
- the materials that make up the anode and cathode and the layer formed between them differ depending on whether a device having a bottom mission structure or a top emission structure is manufactured. .
- a transparent anode is used on the substrate side, and light is extracted from the substrate side
- a reflective anode made of metal is used in the opposite direction to the substrate.
- Light is extracted from a certain transparent electrode (cathode) side. Therefore, for example, regarding the anode material, a transparent anode such as ITO is used when manufacturing an element having a bottom emission structure, and a reflective anode such as Al / Nd is used when manufacturing an element having a top emission structure.
- the organic EL device of the present invention may be sealed together with a water catching agent or the like according to a standard method in order to prevent deterioration of characteristics.
- Example 3-1 Preparation of charge transporting thin film
- the charge transporting varnish obtained in Example 2-1 was applied to an ITO substrate using a spin coater, then pre-baked at 50 ° C. for 5 minutes in the atmosphere, and then main-baked at 230 ° C. for 15 minutes. Then, a 30 nm thin film was formed on the ITO substrate.
- a glass substrate of 25 mm ⁇ 25 mm ⁇ 0.7 t on which ITO is patterned on the surface with a film thickness of 150 nm is used, and on the surface by an O 2 plasma cleaning apparatus (150 W, 30 seconds) before use. Impurities were removed.
- Example 3-1 A thin film was formed in the same manner as in Example 3-1, except that the charge transporting varnish obtained in Comparative Example 2-1 was used instead of the charge transporting varnish obtained in Example 2-1. Tried. However, the liquid film (coating film) agglomerates during the preliminary firing, and a thin film sufficiently uniform for use in the hole injection layer of the organic EL element cannot be obtained.
- Example 3-1 and Comparative Example 3-1 were observed using a confocal laser microscope.
- the observation results are shown in FIGS. 1 and 2, respectively.
- FIGS. 1 and 2 when the varnish of the comparative example was used, a highly flat thin film was not obtained, whereas when the varnish of the present invention was used, a highly flat thin film was obtained. .
- the liquid film (coating film) does not agglomerate during temporary firing, and a uniform liquid film state can be maintained.
- Example 4-1 Production and characteristic evaluation of organic EL device [Example 4-1] A uniform thin film of 30 nm was formed on the ITO substrate by the same method as in Example 3-1. Next, N, N′-di (1-naphthyl) -N, N′-diphenylbenzidine ( ⁇ --) was applied to the ITO substrate on which the thin film was formed using a vapor deposition apparatus (vacuum degree 1.0 ⁇ 10 ⁇ 5 Pa). NPD), tris (8-quinolinolato) aluminum (III) (Alq 3 ), lithium fluoride, and aluminum thin films were sequentially laminated to obtain an organic EL device.
- the deposition rate was 0.2 nm / second for ⁇ -NPD, Alq 3 and aluminum, and 0.02 nm / second for lithium fluoride, and the film thicknesses were 30 nm, 40 nm, and 0.0 nm, respectively. It was 5 nm and 120 nm.
- Sealing was performed according to the following procedure.
- the organic EL element is placed between the sealing substrates, and the sealing substrate is adhesive (MORESCO Co., Ltd., Mores Moisture Cut WB90US (P)) Was pasted together.
- a water-absorbing agent manufactured by Dynic Co., Ltd., HD-071010W-40 was placed in the sealing substrate together with the organic EL element.
- the bonded sealing substrate was irradiated with UV light (wavelength: 365 nm, irradiation amount: 6,000 mJ / cm 2 ), and then annealed at 80 ° C. for 1 hour to cure the adhesive.
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Abstract
Description
有機EL素子においては複数の機能性薄膜が用いられるが、その中の1つである正孔注入層は、陽極と、正孔輸送層あるいは発光層との電荷の授受を担い、有機EL素子の低電圧駆動及び高輝度を達成するために重要な機能を果たす。
この正孔注入層の形成方法は、蒸着法に代表されるドライプロセスと、スピンコート法に代表されるウェットプロセスとに大別されるが、これらのプロセスを比べると、ウェットプロセスの方が大面積に平坦性の高い薄膜を効率的に製造できることから、特にディスプレイの分野においてはウェットプロセスがよく用いられる。
上記事情の下、正孔注入層用のウェットプロセス材料に関しては、常に改善が求められており、特に、有機EL素子の輝度特性や寿命特性の向上に寄与し得ることから、平坦性と電荷輸送性に優れた薄膜を与える材料への要望はますます高まっている。
1.式(1)で表されるアリールスルホン酸化合物。
2.式(1-1)~(1-4)のいずれかで表される1のアリールスルホン酸化合物。
3.1又は2のアリールスルホン酸化合物からなるドーパント。
4.3のドーパントと、電荷輸送性物質とを含む電荷輸送性材料。
5.3のドーパントと、電荷輸送性物質と、有機溶媒とを含む電荷輸送性ワニス。
6.5の電荷輸送性ワニスを用いて得られる電荷輸送性薄膜。
7.6の電荷輸送性薄膜を備える有機EL素子。
8.5の電荷輸送性ワニスを用いる電荷輸送性薄膜の製造方法。
9.2,3,4,5,6-ペンタフルオロニトロベンゼンと、式(5)で表されるナフタレンスルホン酸塩とを反応させて式(1')で表されるアリールスルホン酸塩を得、この塩をイオン交換処理することを特徴とする1のアリールスルホン酸化合物の製造方法。
それゆえ、本発明のアリールスルホン酸化合物を、例えばアニリン誘導体からなる電荷輸送性物質とともに溶媒に溶解させることで、高平坦性の電荷輸送性薄膜を再現性よく与え得るワニスを調製できる。また、当該電荷輸送性ワニスから得られる薄膜は、平坦性及び電荷輸送性に優れることから、有機EL素子の正孔注入層として好適に用いることができる。
そして、本発明のアリールスルホン酸化合物は、ドーパントとして機能し得、電荷輸送性物質とともに用いて形成した薄膜が高輸送性を示すことから、コンデンサ電極保護膜、帯電防止膜、有機薄膜太陽電池の陽極バッファ層等への応用も期待される。
その具体例としては、リチウム、ナトリウム、カリウム、水素化リチウム、水素化ナトリウム、水酸化リチウム、水酸化カリウム、t-ブトキシリチウム、t-ブトキシナトリウム、t-ブトキシカリウム、水酸化ナトリウム、水酸化カリウム、炭酸ナトリウム、炭酸カリウム、炭酸水素ナトリウム、炭酸水素カリウム等のアルカリ金属単体、水素化アルカリ金属、水酸化アルカリ金属、アルコキシアルカリ金属、炭酸アルカリ金属、炭酸水素アルカリ金属;炭酸カルシウム等の炭酸アルカリ土類金属;n-ブチルリチウム、s-ブチルリチウム、t-ブチルリチウム等の有機リチウム;トリエチルアミン、ジイソプロピルエチルアミン、テトラメチルエチレンジアミン、トリエチレンジアミン、ピリジン等のアミン類等が挙げられるが、この種の反応に用いられるものであれば特に限定されない。特に、取り扱いが容易であることから、水素化ナトリウム、炭酸ナトリウム、炭酸カリウムが好適である。
塩基の使用量は、通常、式(5)で表されるナフタレンスルホン酸塩に対して1.0~1.5当量程度で足りる。
本発明の電荷輸送性ワニスは、ドーパントとして本発明のアリールスルホン酸化合物を含み、更に電荷輸送性物質及び有機溶媒を含む。
ここで、電荷輸送性とは、導電性と同義であり、正孔輸送性と同義である。電荷輸送性物質は、それ自体に電荷輸送性があるものでもよく、ドーパントとともに用いた際に電荷輸送性があるものでもよい。電荷輸送性ワニスは、それ自体に電荷輸送性があるものでもよく、それにより得られる固形膜が電荷輸送性を有するものでもよい。
また、R5及びR6としては、水素原子、ハロゲン原子、Z1で置換されていてもよい炭素数1~10のアルキル基、Z2で置換されていてもよい炭素数6~14のアリール基、又はZ2で置換されていてもよいジフェニルアミノ基(Y3及びY4がZ2で置換されていてもよいフェニル基である-NY3Y4基)が好ましく、水素原子、フッ素原子、又はフッ素原子で置換されていてもよいジフェニルアミノ基がより好ましく、同時に水素原子又はジフェニルアミノ基がより一層好ましい。
また、置換基Z2は、ハロゲン原子、又はZ3で置換されていてもよい炭素数1~20のアルキル基が好ましく、ハロゲン原子、又はZ3で置換されていてもよい炭素数1~4のアルキル基がより好ましく、存在しないこと(すなわち、非置換であること)が最適である。
そして、Z3は、ハロゲン原子が好ましく、フッ素がより好ましく、存在しないこと(すなわち、非置換であること)が最適である。
また、アリール基及びヘテロアリール基の炭素数は、好ましくは14以下であり、より好ましくは10以下であり、より一層好ましくは6以下である。
なお、本発明で用いられるアニリン誘導体の合成法としては、特に限定されないが、ブレティン・オブ・ケミカル・ソサエティ・オブ・ジャパン(Bulletin of Chemical Society of Japan)(1994年、第67巻、p. 1749-1752)、シンセティック・メタルズ(Synthetic Metals)(1997年、第84巻、p. 119-120)、シン・ソリッド・フィルムズ(Thin Solid Films)(2012年、520(24)、7157-7163)、国際公開第2008/032617号、国際公開第2008-032616号、国際公開第2008-129947号、国際公開第2014/148415号等に記載の方法が挙げられる。
この有機シラン化合物としては、ジアルコキシシラン化合物、トリアルコキシシラン化合物又はテトラアルコキシシラン化合物が挙げられ、これらは単独で用いてもよく、2種以上組み合わせて用いてもよい。
とりわけ、有機シラン化合物としては、ジアルコキシシラン化合物又はトリアルコキシシラン化合物が好ましく、トリアルコキシシラン化合物がより好ましい。
Si(OR9)4 (7)
SiR10(OR9)3 (8)
Si(R10)2(OR9)2 (9)
Z7は、ハロゲン原子、Z8で置換されていてもよい、炭素数1~20のアルキル基、炭素数2~20のアルケニル基若しくは炭素数2~20のアルキニル基、エポキシシクロヘキシル基、グリシドキシ基、メタクリロキシ基、アクリロキシ基、ウレイド基(-NHCONH2)、チオール基、イソシアネート基(-NCO)、アミノ基、-NHY14基、又は-NY15Y16基を表し、Y14~Y16は、互いに独立して、Z8で置換されていてもよい、炭素数1~20のアルキル基、炭素数2~20のアルケニル基、炭素数2~20のアルキニル基、炭素数6~20のアリール基、又は炭素数2~20のヘテロアリール基を表す。
Z8は、ハロゲン原子、アミノ基、ニトロ基、シアノ基、又はチオール基を表す。
R9及びR10において、アルキル基、アルケニル基及びアルキニル基の炭素数は、好ましくは10以下であり、より好ましくは6以下であり、より一層好ましくは4以下である。
また、アリール基及びヘテロアリール基の炭素数は、好ましくは14以下であり、より好ましくは10以下であり、より一層好ましくは6以下である。
また、R10としては、Z6で置換されていてもよい炭素数1~20のアルキル基、又はZ7で置換されていてもよい炭素数6~20のアリール基が好ましく、Z6で置換されていてもよい炭素数1~10のアルキル基、又はZ7で置換されていてもよい炭素数6~14のアリール基がより好ましく、Z6で置換されていてもよい炭素数1~6のアルキル基、又はZ7で置換されていてもよい炭素数6~10のアリール基がより一層好ましく、Z6で置換されていてもよい炭素数1~4のアルキル基、又はZ7で置換されていてもよいフェニル基が更に好ましい。
なお、複数のR9は、全て同一であっても異なっていてもよく、複数のR10も、全て同一であっても異なっていてもよい。
また、Z5としては、ハロゲン原子、又はZ8で置換されていてもよい炭素数6~20のアルキル基が好ましく、フッ素原子、又はZ8で置換されていてもよい炭素数1~10アルキルがより好ましく、存在しないこと(すなわち、非置換であること)が最適である。
また、Z7としては、ハロゲン原子、Z8で置換されていてもよい炭素数1~20のアルキル基、Z8で置換されていてもよいフラニル基、エポキシシクロヘキシル基、グリシドキシ基、メタクリロキシ基、アクリロキシ基、ウレイド基、チオール基、イソシアネート基、アミノ基、Z8で置換されていてもよいフェニルアミノ基、又はZ8で置換されていてもよいジフェニルアミノ基が好ましく、ハロゲン原子がより好ましく、フッ素原子、又は存在しないこと(すなわち、非置換であること)がより一層好ましい。
そして、Z8としては、ハロゲン原子が好ましく、フッ素原子又は存在しないこと(すなわち、非置換であること)がより好ましい。
ジアルコキシシラン化合物の具体例としては、ジメチルジメトキシシラン、ジメチルジエトキシシラン、メチルエチルジメトキシシラン、ジエチルジメトキシシラン、ジエチルジエトキシシラン、メチルプロピルジメトキシシラン、メチルプロピルジエトキシシラン、ジイソプロピルジメトキシシラン、フェニルメチルジメトキシシラン、ビニルメチルジメトキシシラン、3-グリシドキシプロピルメチルジメトキシシシラン、3-グリシドキシプロピルメチルジエトキシシシラン、3-(3,4-エポキシシクロヘキシル)エチルメチルジメトキシシラン、3-メタクリロキシプロピルメチルジメトキシシラン、3-メタクリロキシプロピルメチルジエトキシシラン、3-メルカプトプロピルメチルジメトキシシラン、3-アミノプロピルメチルジエトキシシラン、N-(2-アミノエチル)アミノプロピルメチルジメトキシシラン、3,3,3-トリフルオロプロピルメチルジメトキシシラン等が挙げられる。
また、本発明における電荷輸送性ワニスの固形分濃度は、ワニスの粘度及び表面張力等や、作製する薄膜の厚み等を勘案して適宜設定されるものではあるが、通常、0.1~10.0質量%程度であり、ワニスの塗布性を向上させることを考慮すると、好ましくは0.5~5.0質量%程度、より好ましくは1.0~3.0質量%程度である。
一般的に、高平坦性の薄膜を再現性よく得ることを考慮すれば、主に、液膜(塗膜)を乾燥させて平坦性を付与することを目的とする仮焼成と、主に、溶媒を除去することやより高い電荷輸送性を付与すること等を目的とする本焼成の2段階で焼成を行うことが望ましく、この際、仮焼成時に均一な液膜状態を保持することがより望ましい。
本発明の電荷輸送性ワニスは、本発明のアリールスルホン酸化合物を含むことから、基材上、特にITO上に塗布した際の液膜(塗膜)の凝集が抑制されており、基材上において均一な液膜状態を保持することが可能である。それゆえ、本発明の電荷輸送性ワニスを用いて2段階焼成によって薄膜を形成することで、平坦性及び電荷輸送性に優れた薄膜を再現性よく得ることができる。
仮焼成温度は、共に用いる溶媒や電荷輸送性物質の種類等に応じて変化するため一概に規定はできないが、概ね50℃~100℃である。一方、本焼成温度は、共に用いる溶媒や電荷輸送性物質の種類、得られる薄膜に付与する電荷輸送性の程度等を勘案して異なるため一概に規定できないが、概ね100℃~260℃である。特に、得られる薄膜を有機EL素子の正孔注入層として用いる場合、本焼成温度としては、180℃~250℃程度が採用されることが多い。
なお、薄膜の用途次第で、本焼成のみの一段階焼成で薄膜を形成してもよい。
ワニスの塗布方法としては、ディップ法、スピンコート法、転写印刷法、ロールコート法、刷毛塗り、インクジェット法、スプレー法等が挙げられるが、これらに限定されない。塗布方法に応じて、ワニスの粘度及び表面張力を調節することが好ましい。
本発明の有機EL素子は、一対の電極を有し、これら電極の間に、上述の本発明の電荷輸送性薄膜を有するものである。
(a)陽極/正孔注入層/正孔輸送層/発光層/電子輸送層/電子注入層/陰極
(b)陽極/正孔注入層/正孔輸送層/発光層/電子注入輸送層/陰極
(c)陽極/正孔注入輸送層/発光層/電子輸送層/電子注入層/陰極
(d)陽極/正孔注入輸送層/発光層/電子注入輸送層/陰極
(e)陽極/正孔注入層/正孔輸送層/発光層/陰極
(f)陽極/正孔注入輸送層/発光層/陰極
(1)1H-NMR:バリアン社製、高分解能核磁気共鳴装置
(2)基板洗浄:長州産業(株)製、基板洗浄装置(減圧プラズマ方式)
(3)ワニスの塗布:ミカサ(株)製、スピンコーターMS-A100
(4)膜厚測定:(株)小坂研究所製、微細形状測定機サーフコーダET-4000
(5)EL素子の作製:長州産業(株)製、多機能蒸着装置システムC-E2L1G1-N
(6)EL素子の輝度等の測定:(有)テック・ワールド製、I-V-L測定システム
(7)膜の表面観察:レーザーテック(株)製、リアルタイム走査型レーザー顕微鏡1LM21D
攪拌終了後、反応混合物を放冷し、放冷した反応混合物から減圧下で溶媒を留去し、得られた残渣とメタノール20mLとを混合し、その混合物をろ過した。そして、イソプロパノール500gを攪拌した状態に保ち、そこへ得られたろ液をゆっくりと滴下し、その後更に30分間攪拌した。
攪拌終了後、得られた懸濁液をろ過し、ろ物から減圧下で溶媒を除去し、得られた残渣を水20gに溶解させた。そして、得られた溶液を用いた陽イオン交換樹脂ダウエックス650C(Hタイプ約200mL、留出溶媒:水)によるカラムクロマトグラフィーを行った。
最後に、減圧下で溶媒を留去し、得られた固体を減圧下でよく乾燥し、アリールスルホン酸化合物A(式(1-1))を得た(収量5.7g)。1H-NMRの測定結果を以下に示す。
1H-NMR (400MHz, DMSO-d6) δ[ppm]: 8.31(S, 1H), 8.26(d, J=8.8Hz, 1H), 8.10(S, 1H), 7.93(dd, J=8.8,1.6Hz, 1H), 7.28(S, 1H)
[実施例2-1]
ブレティン・オブ・ケミカル・ソサエティ・オブ・ジャパン(Bulletin of Chemical Society of Japan)、1994年、第67巻、p. 1749-1752に記載されている方法に従って合成した下記式で表されるアニリン誘導体A0.151gと、アリールスルホン酸化合物A0.339gとを1,3-ジメチル-2-イミダゾリジノン(DMI)8gに溶解させた。そこへシクロヘキサノール(CHA)12gとプロピレングリコール(PG)4gを加えて攪拌し、電荷輸送性ワニスを得た。
アニリン誘導体A0.146gと、国際公開第2009/096352号に記載の方法に従い合成した下記式で表されるアリールスルホン酸化合物B0.344gとを、DMI8gに溶解させた。そこへCHA12gとPG4gを加えて攪拌し、電荷輸送性ワニスを得た。
[実施例3-1]
実施例2-1で得られた電荷輸送性ワニスを、スピンコーターを用いてITO基板に塗布した後、大気下で、50℃で5分間仮焼成をし、次いで230℃で15分間本焼成をし、ITO基板上に30nmの薄膜を形成した。
なお、ITO基板としては、ITOが表面上に膜厚150nmでパターニングされた25mm×25mm×0.7tのガラス基板を用い、使用前にO2プラズマ洗浄装置(150W、30秒間)によって表面上の不純物を除却した。
実施例2-1で得られた電荷輸送性ワニスの代わりに、比較例2-1で得られた電荷輸送性ワニスを用いた以外は、実施例3-1と同様の方法で薄膜の形成を試みた。
しかしながら、仮焼成の際に液膜(塗膜)が凝集してしまい、有機EL素子の正孔注入層に使用するのに十分に均一な薄膜が得られなかった。
図1及び2から明らかなように、比較例のワニスを用いた場合は高平坦性の薄膜が得られないのに対し、本発明のワニスを用いた場合は高平坦性の薄膜が得られた。これは、本発明のワニスを用いることで、仮焼成の際に液膜(塗膜)が凝集することなく、均一な液膜状態が保持できたためである。
[実施例4-1]
実施例3-1と同様の方法で、ITO基板上に30nmの均一な薄膜を形成した。
次いで、薄膜を形成したITO基板に対し、蒸着装置(真空度1.0×10-5Pa)を用いてN,N'-ジ(1-ナフチル)-N,N'-ジフェニルベンジジン(α-NPD)、トリス(8-キノリノラート)アルミニウム(III)(Alq3)、フッ化リチウム、及びアルミニウムの薄膜を順次積層し、有機EL素子を得た。この際、蒸着レートは、α-NPD、Alq3及びアルミニウムについては0.2nm/秒、フッ化リチウムについては0.02nm/秒の条件でそれぞれ行い、膜厚は、それぞれ30nm、40nm、0.5nm及び120nmとした。
なお、空気中の酸素、水等の影響による特性劣化を防止するため、有機EL素子は封止基板により封止した後、その特性を評価した。封止は、以下の手順で行った。
酸素濃度2ppm以下、露点-85℃以下の窒素雰囲気中で、有機EL素子を封止基板の間に収め、封止基板を接着材((株)MORESCO製、モレスコモイスチャーカットWB90US(P))により貼り合わせた。この際、捕水剤(ダイニック(株)製、HD-071010W-40)を有機EL素子とともに封止基板内に収めた。
貼り合わせた封止基板に対し、UV光を照射(波長:365nm、照射量:6,000mJ/cm2)した後、80℃で1時間、アニーリング処理して接着材を硬化させた。
Claims (9)
- 請求項1又は2記載のアリールスルホン酸化合物からなるドーパント。
- 請求項3記載のドーパントと、電荷輸送性物質とを含む電荷輸送性材料。
- 請求項3記載のドーパントと、電荷輸送性物質と、有機溶媒とを含む電荷輸送性ワニス。
- 請求項5記載の電荷輸送性ワニスを用いて得られる電荷輸送性薄膜。
- 請求項6記載の電荷輸送性薄膜を備える有機エレクトロルミネッセンス素子。
- 請求項5記載の電荷輸送性ワニスを用いる電荷輸送性薄膜の製造方法。
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| JP2015559101A JP6424835B2 (ja) | 2014-01-27 | 2015-01-22 | アリールスルホン酸化合物及びその利用 |
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| WO2019124412A1 (ja) | 2017-12-20 | 2019-06-27 | 日産化学株式会社 | スルホン酸エステル化合物及びその利用 |
| WO2019124415A1 (ja) | 2017-12-20 | 2019-06-27 | 日産化学株式会社 | 電荷輸送性ワニス |
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| WO2008032617A1 (en) | 2006-09-13 | 2008-03-20 | Nissan Chemical Industries, Ltd. | Oligoaniline compound and use thereof |
| WO2008032616A1 (fr) | 2006-09-13 | 2008-03-20 | Nissan Chemical Industries, Ltd. | Composés oligomères de l'aniline |
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| WO2014148415A1 (ja) | 2013-03-18 | 2014-09-25 | 日産化学工業株式会社 | 電荷輸送性ワニス |
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| US7862747B2 (en) * | 2004-08-31 | 2011-01-04 | Nissan Chemical Industries, Ltd. | Arylsulfonic acid compound and use thereof as electron-acceptor material |
| US20090058269A1 (en) * | 2005-06-03 | 2009-03-05 | Go Ono | Charge-transporting varnishes containing charge-transporting polymers and organic electroluminescent devices made by using the same |
| TW201214033A (en) * | 2010-06-17 | 2012-04-01 | Sumitomo Chemical Co | Photosensitive resin composition |
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- 2015-01-22 KR KR1020167022786A patent/KR102255192B1/ko active Active
- 2015-01-22 WO PCT/JP2015/051672 patent/WO2015111654A1/ja not_active Ceased
- 2015-01-22 JP JP2015559101A patent/JP6424835B2/ja active Active
- 2015-01-22 CN CN201580005969.0A patent/CN105939993A/zh active Pending
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2018135582A1 (ja) | 2017-01-18 | 2018-07-26 | 日産化学工業株式会社 | インク組成物 |
| WO2019124412A1 (ja) | 2017-12-20 | 2019-06-27 | 日産化学株式会社 | スルホン酸エステル化合物及びその利用 |
| WO2019124415A1 (ja) | 2017-12-20 | 2019-06-27 | 日産化学株式会社 | 電荷輸送性ワニス |
| KR20200100767A (ko) | 2017-12-20 | 2020-08-26 | 닛산 가가쿠 가부시키가이샤 | 술폰산에스테르 화합물 및 그 이용 |
| JPWO2019124412A1 (ja) * | 2017-12-20 | 2020-12-24 | 日産化学株式会社 | スルホン酸エステル化合物及びその利用 |
| EP3730477A4 (en) * | 2017-12-20 | 2021-09-15 | Nissan Chemical Corporation | SULPHONIC ACID ESTER COMPOUND AND ASSOCIATED USE |
| JP7234937B2 (ja) | 2017-12-20 | 2023-03-08 | 日産化学株式会社 | スルホン酸エステル化合物及びその利用 |
Also Published As
| Publication number | Publication date |
|---|---|
| KR20160113637A (ko) | 2016-09-30 |
| CN111710790A (zh) | 2020-09-25 |
| EP3101002B1 (en) | 2018-08-15 |
| JPWO2015111654A1 (ja) | 2017-03-23 |
| JP6424835B2 (ja) | 2018-11-21 |
| TWI627158B (zh) | 2018-06-21 |
| EP3101002A1 (en) | 2016-12-07 |
| KR102255192B1 (ko) | 2021-05-24 |
| CN105939993A (zh) | 2016-09-14 |
| TW201542507A (zh) | 2015-11-16 |
| EP3101002A4 (en) | 2017-09-06 |
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