WO2015178259A1 - 水素添加ブロック共重合体組成物及び粘接着剤組成物 - Google Patents
水素添加ブロック共重合体組成物及び粘接着剤組成物 Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L53/00—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L53/02—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers of vinyl-aromatic monomers and conjugated dienes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F297/00—Macromolecular compounds obtained by successively polymerising different monomer systems using a catalyst of the ionic or coordination type without deactivating the intermediate polymer
- C08F297/02—Macromolecular compounds obtained by successively polymerising different monomer systems using a catalyst of the ionic or coordination type without deactivating the intermediate polymer using a catalyst of the anionic type
- C08F297/04—Macromolecular compounds obtained by successively polymerising different monomer systems using a catalyst of the ionic or coordination type without deactivating the intermediate polymer using a catalyst of the anionic type polymerising vinyl aromatic monomers and conjugated dienes
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F297/00—Macromolecular compounds obtained by successively polymerising different monomer systems using a catalyst of the ionic or coordination type without deactivating the intermediate polymer
- C08F297/02—Macromolecular compounds obtained by successively polymerising different monomer systems using a catalyst of the ionic or coordination type without deactivating the intermediate polymer using a catalyst of the anionic type
- C08F297/04—Macromolecular compounds obtained by successively polymerising different monomer systems using a catalyst of the ionic or coordination type without deactivating the intermediate polymer using a catalyst of the anionic type polymerising vinyl aromatic monomers and conjugated dienes
- C08F297/044—Macromolecular compounds obtained by successively polymerising different monomer systems using a catalyst of the ionic or coordination type without deactivating the intermediate polymer using a catalyst of the anionic type polymerising vinyl aromatic monomers and conjugated dienes using a coupling agent
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F8/00—Chemical modification by after-treatment
- C08F8/04—Reduction, e.g. hydrogenation
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L53/00—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L53/02—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers of vinyl-aromatic monomers and conjugated dienes
- C08L53/025—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers of vinyl-aromatic monomers and conjugated dienes modified
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L7/00—Compositions of natural rubber
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L9/00—Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L91/00—Compositions of oils, fats or waxes; Compositions of derivatives thereof
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L93/00—Compositions of natural resins; Compositions of derivatives thereof
- C08L93/04—Rosin
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J107/00—Adhesives based on natural rubber
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J109/00—Adhesives based on homopolymers or copolymers of conjugated diene hydrocarbons
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J109/00—Adhesives based on homopolymers or copolymers of conjugated diene hydrocarbons
- C09J109/06—Copolymers with styrene
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/08—Macromolecular additives
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J153/00—Adhesives based on block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers
- C09J153/02—Vinyl aromatic monomers and conjugated dienes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J153/00—Adhesives based on block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers
- C09J153/02—Vinyl aromatic monomers and conjugated dienes
- C09J153/025—Vinyl aromatic monomers and conjugated dienes modified
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
- C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
Definitions
- the present invention relates to a hydrogenated block copolymer composition and an adhesive composition using the same.
- hot-melt adhesives have been widely used from the viewpoints of energy saving, resource saving, environmental load reduction, etc.
- a base polymer for hot-melt adhesives vinyl aromatic simple substances are used.
- a monomer-conjugated diene monomer block copolymer (for example, SBS: styrene-butadiene-styrene-block copolymer) is widely used.
- SBS styrene-butadiene-styrene-block copolymer
- the adhesive composition obtained using these block copolymers has an insufficient balance of holding power, tack, and adhesive strength, and these improvements have been desired.
- Patent Document 1 discloses an adhesive composition comprising a triblock copolymer and a diblock copolymer.
- Patent Document 2 discloses an adhesive composition comprising a block copolymer obtained by coupling with a specific bifunctional coupling agent (specific dihalogen compound).
- Patent Document 3 a block copolymer of a vinyl aromatic monomer and a conjugated diene monomer is hydrogenated at a specific ratio (hereinafter also simply referred to as “hydrogenation”).
- An adhesive composition is disclosed.
- the present invention has been made in view of the above-mentioned problems of the prior art, and has excellent adhesive properties, that is, holding power, tack and adhesive strength, and in particular, has excellent tack, Hydrogenated block copolymer composition capable of exhibiting excellent physical properties in adhesive properties and adhesive texture when used as an adhesive composition, and balance thereof, and the hydrogenated block copolymer composition It aims at providing the adhesive composition containing this.
- the present inventors have found that the hydrogenated block copolymer composition having a specific structure can solve the above-described problems of the prior art, Furthermore, the present inventors have found that an adhesive composition containing a predetermined amount of each of the hydrogenated block copolymer composition and the tackifier can also solve the above-described problems of the prior art, and completed the present invention. It was.
- a component containing a polymer block mainly composed of at least one vinyl aromatic hydrocarbon and a polymer block mainly composed of at least one conjugated diene compound, and having a weight average molecular weight of 30,000 to 500,000 A component containing a polymer block mainly composed of at least two vinyl aromatic hydrocarbons and a polymer block mainly composed of at least one conjugated diene compound, and having a weight average molecular weight of 50,000 to 1,000,000 ( B) and Including Hydrogenated block copolymer composition that satisfies the following requirements (a) to (c): (A) The total hydrogenation rate H (%) of unsaturated double bonds based on the conjugated diene compound is 5 to 90%.
- the maximum value of the loss factor tan ⁇ from ⁇ 100 ° C. to 0 ° C. is 0.4 to 4.0.
- C The ratio of the weight average molecular weight of the component (A) to the component (B) (weight average molecular weight of the component (B)) / (weight average molecular weight of the component (A)) is 1.3 to 10.
- [2] The hydrogenated block copolymer composition according to [1], wherein the component (A) is 20% by mass to 90% by mass and the component (B) is 10% by mass to 80% by mass.
- the SP value of the polymer block mainly composed of the conjugated diene compound is 16.8 (MPa) 1/2 or more and 17.5 (MPa) 1/2 or less, and any one of [1] to [3] The hydrogenated block copolymer composition described.
- a pressure-sensitive adhesive composition comprising the hydrogenated block copolymer composition according to any one of [14], For a total of 100 parts by mass of the polymer contained in the adhesive composition, 20 to 500 parts by weight of a tackifier, 0 to 300 parts by weight of a softener, An adhesive composition comprising: [16] The adhesive composition according to [15], further comprising a vinyl aromatic elastomer. [17] The vinyl aromatic elastomer contains a polymer block mainly composed of at least one vinyl aromatic hydrocarbon and a polymer block mainly composed of at least one conjugated diene compound, and at ⁇ 100 ° C. to 0 ° C.
- the viscosity according to [16], wherein the maximum value of the loss coefficient tan ⁇ is less than 0.4, and the hydrogenation rate H (%) of the unsaturated double bond based on the conjugated diene compound is 5 to 90%.
- Adhesive composition [18] The adhesive composition according to any one of [15] to [17], further comprising a conjugated diene-based synthetic rubber. [19] The adhesive composition according to any one of claims 15 to 18, further comprising natural rubber.
- the present embodiment a mode for carrying out the present invention (hereinafter referred to as “the present embodiment”) will be described in detail.
- the present invention is not limited to the following embodiments, and various modifications can be made within the scope of the invention.
- the structural unit constituting the polymer is referred to as “ ⁇ monomer unit”, and when described as a polymer material, “unit” is omitted, and simply “ ⁇ monomer” is described. To do.
- the hydrogenated block copolymer composition of the present embodiment includes a polymer block mainly composed of at least one vinyl aromatic hydrocarbon (hereinafter also simply referred to as “polymer block Ar”) and at least one conjugated diene compound. And a component (A) having a weight average molecular weight of not less than 30,000 and not more than 500,000, and at least two vinyls It contains a polymer block mainly composed of aromatic hydrocarbons (polymer block Ar) and a polymer block mainly composed of at least one conjugated diene compound (polymer block D), and has a weight average molecular weight of 50,000. And a component (B) that is 1 million or less.
- the hydrogenated block copolymer composition of the present embodiment satisfies the following requirements (a) to (c):
- (A) The total hydrogenation rate H (%) of unsaturated double bonds based on the conjugated diene compound is 5 to 90%.
- (B) The maximum value of the loss factor tan ⁇ from ⁇ 100 ° C. to 0 ° C. is 0.4 to 4.0.
- the hydrogenated block copolymer composition of the present embodiment is configured as described above, the hydrogenated block copolymer composition has excellent holding power, tack, and adhesive strength, and is an adhesive when used as an adhesive composition. Excellent physical property balance in characteristics, low melt viscosity characteristics, and adhesive texture.
- each of the polymer blocks Ar and D may be the same or different.
- mainly composed of vinyl aromatic hydrocarbons means that the content of vinyl aromatic hydrocarbon monomer units in the polymer block is 60% by mass or more, preferably 80% by mass or more. More preferably, it means 90% by mass or more, and more preferably 95% by mass or more.
- the phrase “consisting mainly of a conjugated diene compound” means that the content of the conjugated diene compound monomer unit in the polymer block is 60% by mass or more, preferably 80% by mass or more. More preferably, it is 90% by mass or more, and more preferably 95% by mass or more.
- the content of the component (A) and the component (B) in the hydrogenated block copolymer composition is preferably such that the component (A) is 20% by mass or more and 90% by mass or less, and the component (B) is It is 10 mass% or more and 80 mass% or less.
- the content of component (A) and component (B) is within the above range, both the low melt viscosity property and the adhesive property are good, and the hydrogenated block copolymer composition is more excellent in the balance. There exists a tendency for a thing and an adhesive composition to be obtained.
- the component (A) is more preferably 30% by mass to 80% by mass
- the component (B) is 20% by mass to 70% by mass
- the component (A) is It is 35 mass% or more and 75 mass% or less
- a component (B) is 25 mass% or more and 65 mass% or less.
- the component (A) is 40% by mass or more and 70% by mass or less
- the component (B) is 30% by mass or more and 60% by mass or less.
- the hydrogenated block copolymer composition of the present embodiment may contain a polymer other than the component (A) and the component (B), but the polymer other than the component (A) and the component (B).
- the content of is preferably 50% by mass or less, more preferably 30% by mass or less, further preferably 20% by mass or less, still more preferably 10% by mass or less, and 0% by mass. % Is particularly preferred.
- the contents of the component (A) and the component (B) can be controlled within the above range by adjusting various conditions of the production method described later. Moreover, content of a component (A) and a component (B) can be measured by the method described in the Example mentioned later.
- the maximum value of the loss coefficient (tan ⁇ ) from ⁇ 100 ° C. to 0 ° C. in the dynamic viscoelastic spectrum of the hydrogenated block copolymer composition comprising the component (A) and the component (B) is 0.4 to 4. 0.
- the maximum value of the loss factor is 0.4 or more, a hydrogenated block copolymer composition and an adhesive composition excellent in texture and tack can be obtained.
- An excellent hydrogenated block copolymer composition and an adhesive composition are obtained. From the same viewpoint, 0.5 or more is preferable, 0.6 or more is more preferable, 0.7 or more is more preferable, 0.8 or more is further more preferable, and 0.9 or more is even more preferable.
- the temperature giving the maximum value of the loss factor (tan ⁇ ) from ⁇ 100 ° C. to 0 ° C. is preferably ⁇ 75 ° C. to ⁇ 50 ° C.
- the temperature that gives the maximum value of the loss coefficient (tan ⁇ ) is within this range, the low-temperature characteristics are good and the degree of freedom in blending is high.
- the tan ⁇ of the hydrogenated block copolymer composition within the above range, it is not limited to the following, but for example, the inclusion of vinyl aromatic hydrocarbon monomer units in the component (A) and the component (B) It can control by adjusting the conditions at the time of manufacturing the structure of a hydrogenated block copolymer, such as quantity and a hydrogenation rate, and a hydrogenated block copolymer composition.
- the maximum value of tan ⁇ is not limited to the following.
- the difference between the maximum value and the minimum value of the solution temperature during the polymerization reaction is increased by increasing the number of monomer addition points during the polymerization reaction. Reducing the difference between the maximum and minimum values of the solution temperature during the hydrogenation reaction, increasing the ratio of the height (H) to the inner diameter (diameter, D) of the reactor used for the hydrogenation reaction, etc. And so on.
- the number of monomer additions during the polymerization reaction is preferably 2 or more, more preferably 3 or more, and the temperature of the solution during the polymerization reaction
- the difference between the maximum value and the minimum value is preferably 15 ° C. or less, more preferably 5 ° C. or less
- the difference between the maximum value and the minimum value of the solution temperature during the hydrogenation reaction is preferably 19 ° C. or less, more preferably 5 ° C. or less.
- the ratio of the height (H) and the inner diameter (diameter, D) of the reactor used for the hydrogenation reaction is preferably 5 or more.
- the difference between the maximum value and the minimum value of the solution temperature during the polymerization reaction is reduced by reducing the number of monomer addition points during the polymerization reaction.
- Increasing the difference increasing the difference between the maximum and minimum values of the solution temperature during the hydrogenation reaction, decreasing the ratio of the height (H) to the inner diameter (diameter, D) of the reactor used for the hydrogenation reaction, etc. Can be mentioned.
- the number of monomer additions during the polymerization reaction is preferably 5 or less
- the difference between the maximum value and the minimum value of the solution temperature during the polymerization reaction Is preferably 0.1 ° C. or more
- the difference between the maximum value and the minimum value of the solution temperature during the hydrogenation reaction is preferably 0.1 ° C. or more.
- the height (H) and inner diameter (H) of the reactor used for the hydrogenation reaction The ratio of diameter, D) is preferably 7 or less.
- the maximum value of tan ⁇ tends to be 2.0 or less. Furthermore, when the content of the vinyl aromatic hydrocarbon monomer unit decreases, the tan ⁇ value tends to increase. Specifically, although depending on the production conditions described above, when the content of the vinyl aromatic hydrocarbon monomer unit is less than 20% by mass, the maximum value of tan ⁇ tends to take a value of 0.6 or more. It is in.
- the peak of the loss coefficient existing in the above range is a peak attributed to the polymer block (D) mainly composed of the conjugated diene compound. . Outside the above range, the loss coefficient peak may or may not exist.
- the dynamic viscoelastic spectrum can be controlled within the above range by adjusting various conditions of the production method as described above.
- the dynamic viscoelastic spectrum can be measured by the method described in the examples described later.
- the ratio of the weight average molecular weight of component (B) to the weight average molecular weight of component (A) (weight average molecular weight of component (B)) / (weight average molecular weight of component (A)) is 1.3 or more and 10 or less. .
- the ratio of the weight average molecular weight of the component (B) to the weight average molecular weight of the component (A) is within the above range, so that the hydrogenated block coexisting with excellent low melt viscosity property and adhesive property, and with excellent balance.
- a polymer composition and an adhesive composition are obtained. From the same viewpoint, it is preferably 1.5 or more and 8.0 or less, more preferably 1.8 or more and 5.0 or less.
- the ratio of the content of the component (A) and the component (B), the weight average molecular weight, and the weight average molecular weight can be controlled within the above range by adjusting various conditions of the production method described later. Moreover, ratio of content of a component (A) and a component (B), a weight average molecular weight, and a weight average molecular weight can be measured by the method described in the Example mentioned later. Hereinafter, each component will be described in more detail.
- Component (A) is composed of a polymer block (Ar) mainly composed of at least one vinyl aromatic hydrocarbon (vinyl aromatic hydrocarbon monomer unit) and at least one conjugated diene compound (conjugated diene compound monomer unit). ) And a block copolymer containing the polymer block (D) or a mixture thereof. Furthermore, the weight average molecular weight of the block copolymer of component (A) is 30,000 or more and 500,000 or less.
- the productivity is excellent, and when the weight average molecular weight of the component (A) is 500,000 or less, excellent low melt viscosity characteristics and A hydrogenated block copolymer composition and an adhesive composition having a texture are obtained. From the same viewpoint, it is preferably 50,000 or more, more preferably 70,000 or more. Moreover, Preferably it is 175,000 or less, More preferably, it is 150,000 or less.
- the weight average molecular weight of a component (A) can be calculated
- component (A) is not particularly limited, and examples thereof include the following formulas (i) to (vi).
- Ar represents a polymer block (Ar) mainly composed of a vinyl aromatic hydrocarbon
- D represents a polymer block (D) mainly composed of a conjugated diene compound
- X represents a residue of a coupling agent or a residue of a polymerization initiator such as polyfunctional organolithium
- m, n, and k represent an integer of 1 or more, and are preferably integers of 1 to 6.
- Ar may be the same or different in the type and molecular weight of the vinyl aromatic hydrocarbon monomer, and in the case where a plurality of Ars are present, D represents the type and molecular weight of the conjugated diene compound monomer. They may be the same or different.
- a block copolymer having one Ar is preferable, and a block copolymer represented by Ar—D or D—Ar—D is more preferable.
- component (A) has such a structure, it has superior low melt viscosity characteristics, adhesive strength, tack and texture, and a hydrogenated block copolymer composition and adhesive that has an even better balance. There is a tendency to obtain an adhesive composition.
- Component (B) comprises a polymer block (Ar) mainly composed of at least two vinyl aromatic hydrocarbons (vinyl aromatic hydrocarbon monomer units) and at least one conjugated diene compound (conjugated diene compound monomer units). ) And a block copolymer containing the polymer block (D) or a mixture thereof. Furthermore, the weight average molecular weight of the block copolymer of a component (B) is 50,000 or more and 1,000,000 or less. When the weight average molecular weight of the component (B) is 50,000 or more, it has excellent holding power and adhesive strength, and the weight average molecular weight of the component (B) is 1,000,000 or less.
- a hydrogenated block copolymer composition and an adhesive composition having excellent low melt viscosity characteristics and texture can be obtained. From the same viewpoint, it is more preferably 100,000 or more, further preferably 140,000 or more, and still more preferably 200,000 or more. Further, it is more preferably 500,000 or less, and further preferably 300,000 or less.
- the weight average molecular weight of a component (B) can be calculated
- component (B) is not particularly limited, and examples thereof include the following formulas (vii) to (xii).
- Ar represents a polymer block (Ar) mainly composed of vinyl aromatic hydrocarbon
- D represents a polymer block (D) mainly composed of a conjugated diene compound
- X represents a residue of a coupling agent or a residue of a polymerization initiator such as polyfunctional organolithium
- e and f are integers of 2 or more
- g is an integer of 1 or more
- Ar may be the same or different in the type and molecular weight of the vinyl aromatic monomer, and in the case of multiple occurrences, D is the same in the type and molecular weight of the conjugated diene monomer. Or different.
- the component (B) is a block copolymer having two Ars, which has a good balance between productivity and adhesive performance.
- Ar-D-Ar More preferred are the formulas Ar-D-Ar, (Ar-D) 2 X, D-Ar-D-Ar, D-Ar-D-Ar-D, D- (Ar-D) 2 X, [ D- (Ar-D) 1 ] 3 -X, [(Ar-D) 1 ] 3 -X, [D- (Ar-D) 1 ] 4 -X, and / or [(Ar-D) 1 ] More preferably, it contains a block copolymer represented by 4- X. When component (B) contains such a block copolymer, a hydrogenated block copolymer composition and an adhesive composition that are more excellent in productivity and adhesive properties tend to be obtained.
- the component (B) is a hydrogen containing a polymer block mainly composed of two vinyl aromatic hydrocarbons and a polymer block mainly composed of at least one conjugated diene compound. It is preferable that it is an addition block copolymer composition. Furthermore, it is preferable that the weight average molecular weight of the block copolymer of the above components (B) is 140,000 or more.
- the hydrogenated block copolymer composition containing a polymer block mainly composed of two vinyl aromatic hydrocarbons and a polymer block mainly composed of at least one conjugated diene compound is not particularly limited, For example, the formula Ar—D—Ar, (Ar—D) 2 X, D—Ar—D—Ar, D—Ar—D—Ar—D, D— (Ar—D) 2 X, and mixtures thereof, etc. Is mentioned.
- the content of the vinyl aromatic hydrocarbon monomer unit in the hydrogenated block copolymer composition of the present embodiment is preferably 5% by mass or more, more preferably 8% by mass or more, and still more preferably. It is 10 mass% or more.
- the content of the vinyl aromatic hydrocarbon monomer unit in the hydrogenated block copolymer composition is preferably less than 35% by mass, more preferably less than 30% by mass, and even more preferably 20% by mass. %.
- the content of the vinyl aromatic hydrocarbon monomer unit is 5% by mass or more, a hydrogenated block copolymer composition and an adhesive composition having excellent adhesive strength and holding power are obtained. It tends to be. Further, when the content of the vinyl aromatic hydrocarbon monomer unit is less than 35% by mass, a hydrogenated block copolymer composition and an adhesive composition having excellent tack tend to be obtained. .
- the content of the vinyl aromatic hydrocarbon monomer unit is particularly preferably 5% by mass or more and less than 20% by mass.
- the content of the vinyl aromatic hydrocarbon monomer unit in the hydrogenated block copolymer composition is not the value for each component, but the content of the entire hydrogenated block copolymer composition, that is, It is the average value of the content of each component.
- Content of the vinyl aromatic monomer unit in a hydrogenated block copolymer composition can be measured by the method described in the Example mentioned later.
- the vinyl bond amount of the conjugated diene compound monomer unit in the hydrogenated block copolymer composition of the present embodiment is preferably less than 80 mol%, more preferably less than 70 mol%, still more preferably 50 mol. %. Further, the vinyl bond amount of the conjugated diene compound monomer unit is preferably 5 mol% or more, more preferably 8 mol% or more, more preferably 10 mol% or more, more preferably 25 mol% or more, More preferably, it is 30 mol% or more.
- the vinyl bond amount of the conjugated diene compound monomer unit contained in the component (A) and the component (B) is preferably 5 mol% or more and less than 80 mol%, more preferably 8 mol% or more and 70 mol%. It is less than, More preferably, it is 10 mol% or more and less than 50 mol%.
- the vinyl bond amount of the conjugated diene compound monomer unit is within the above range, excellent characteristics due to productivity, tack, and adhesive strength tend to be obtained.
- the vinyl bond amount of the conjugated diene compound monomer unit is not a value for each component, but the vinyl bond amount as a whole block copolymer composition, that is, all conjugated diene compound single units contained in the composition.
- the total 1,2-vinyl bond content (conjugated diene compound monomer unit incorporated in the polymer in the 1,2-bond bond mode) and the total mole amount of the monomer unit relative to the total mol amount of the monomer unit This is the ratio of the total amount (mol) of 3,4-vinyl bond amount (conjugated diene compound monomer unit incorporated in the polymer in a bond mode with 3,4-bond).
- the amount of vinyl bonds in the hydrogenated block copolymer composition refers to the incorporation of 1,2-bonds, 3,4-bonds and 1,4-bonds into the polymer before hydrogenation.
- the vinyl bond amount of the conjugated diene compound monomer unit can be measured by nuclear magnetic resonance spectrum analysis (NMR) using the block copolymer composition before or after hydrogenation, and specifically, examples described later. It can measure by the method of description.
- NMR nuclear magnetic resonance spectrum analysis
- the content of the vinyl aromatic hydrocarbon monomer unit, the weight average molecular weight of the component (A) and the component (B), and the value of the content of the component (A) and the component (B) are almost the same before and after hydrogenation. Therefore, the value after hydrogenation is adopted.
- the conjugated bond of the vinyl aromatic hydrocarbon monomer unit may be hydrogenated, but from the viewpoint of holding power and adhesive strength, the hydrogen of the conjugated bond of the all vinyl aromatic hydrocarbon monomer unit.
- the addition rate is preferably 30 mol% or less, preferably 10 mol% or less, and more preferably 3 mol% or less.
- the total hydrogenation rate H of the unsaturated double bond based on the conjugated diene compound in the hydrogenated block copolymer composition of this embodiment is 5 mol% or more and 90 mol% or less.
- the hydrogenated block copolymer composition and the adhesive composition are excellent in adhesive properties, low melt viscosity properties, and texture, and in an excellent balance. Is obtained. From the same viewpoint, it is preferably 15 mol% or more, more preferably 20 mol% or more, and further preferably 25 mol% or more. With such a hydrogenation rate, the holding power, tack, and adhesive strength tend to be superior.
- the total hydrogenation rate H is preferably less than 80 mol%, more preferably 70 mol% or less, and further preferably 60 mol% or less. By such a hydrogenation rate, it tends to be more excellent in low viscosity characteristics and texture. From the same viewpoint, the total hydrogenation rate H is preferably 15 mol% or more and less than 80 mol%, more preferably 20 mol% or more and less than 70 mol%, and further preferably 25 mol% or more and less than 60 mol%. In addition, the said total hydrogenation rate H can be measured by the method as described in an Example.
- the hydrogenation rate refers to the ratio of unsaturated double bonds that are hydrogenated with respect to unsaturated double bonds based on the conjugated diene compound before hydrogenation.
- the total hydrogenation rate is the hydrogenation rate for the entire composition, that is, of the unsaturated double bonds based on all the conjugated diene compounds contained in the composition before hydrogenation, The ratio of unsaturated double bonds.
- the hydrogenation rate of each of component (A) and component (B) is preferably 5 to 90 mol%, more preferably 15 to 80 mol%, still more preferably 20 to 70 mol%, still more preferably Is 25 to 60 mol%.
- it is preferably at least 15 mol%, more preferably at least 20 mol%, even more preferably at least 25 mol%, preferably less than 80 mol%, more preferably at most 70 mol%, further preferably at most 60 mol%. preferable.
- the SP value of the polymer block mainly composed of the conjugated diene compound in the hydrogenated block copolymer composition of the present embodiment is preferably 16.8 ((MPa) 1/2 ) or more, and 16.97. ((MPa) 1/2 ) or more, preferably 17.0 ((MPa) 1/2 ) or more, and preferably 17.5 ((MPa) 1/2 ) or less. 17.2 or less. It is preferably 16.8 to 17.5 ((MPa) 1/2 ).
- the SP value of the polymer block mainly composed of a conjugated diene compound is more preferably 16.97 to 17.5 ((MPa) 1/2 ), and 17.0 to 17.2 ((MPa) 1 / 2 ) is more preferable.
- the SP value of the hydrogenated block copolymer composition is preferably 17.2 ((MPa) 1/2 ) or more, preferably 17.3 ((MPa) 1/2 ), It is preferably 17.7 ((MPa) 1/2 ) or less, and preferably 17.55 ((MPa) 1/2 ) or less. Further, it is preferably 17.2 to 17.7 ((MPa) 1/2 ), more preferably 17.2 to 17.55 ((MPa) 1/2 ), and 17.3 to 17. 55 ((MPa) 1/2 ) is preferable.
- the SP value of the polymer block mainly composed of the conjugated diene compound in the hydrogenated block copolymer composition is 16. 97 to 17.5 ((MPa) 1/2 ), and the SP value of the hydrogenated block copolymer composition is 16.2 to 17.7 ((MPa) 1/2 ), It is preferable to satisfy the SP value condition simultaneously.
- the SP value of the hydrogenated block copolymer composition is a hypothetical value, and a value obtained using a calculation method described later is described as an SP value in this specification. By taking such SP value, it becomes the hydrogenated block copolymer composition and adhesive composition which were excellent in the adhesive property.
- the molar agglomeration energy is additive, and the content (mol%) of each component, From the agglomeration energy, the molar agglomeration energy of the polymer block mainly composed of the conjugated diene compound is calculated as the average value of the molar agglomeration energy of each component (average value prorated according to the content).
- the molar volume is also additive, and the molar volume of the polymer block mainly composed of the conjugated diene compound is determined from the content (mol%) and molar volume of each component. It is calculated as the average value of the molar volume (average value prorated according to the content rate).
- the two or more different components are not particularly limited, but include hydrogen-free 1,2-bond, hydrogen-added 1,2-bond, hydrogen-free 3,4-bond, hydrogen-added 3,4-bond, Examples include 4-bond, 1,4-bond without hydrogen addition, and conjugated diene compound monomer units incorporated in the form of 1,4-bond after hydrogen addition, vinyl aromatic hydrocarbon monomer units. It is done.
- the amount of each conjugated diene compound monomer unit incorporated in each bonding mode can be measured by NMR or the like.
- the SP value of the entire hydrogenated block copolymer composition was determined by using the SP value of the polymer block constituting each component contained therein. Based on solubility evaluation and calculation examples, etc. ”, Information Organization (2007) p. 56.
- the SP value calculation method for the copolymer described in 1 was calculated on the assumption that it can be applied to a block copolymer.
- (SP value of the entire block copolymer composition) 2 (SP value of Ar) 2 ⁇ (total volume fraction of Ar) + (SP value of D) It is calculated from the formula 2 ⁇ (D total volume fraction).
- 1,2-bond without hydrogen addition, 1,2-bond after hydrogen addition, 3,4-bond without hydrogen addition, 3,4-bond after hydrogen addition, 1,4-bond without hydrogen addition Conjugated diene compound monomer units incorporated in a bond mode of 1,4-bond after bonding and hydrogenation, vinyl aromatic hydrocarbon monomer units, and molar volumes of other monomer units,
- the molar cohesive energy is J. Bicerano, Prediction of Polymer Properties, 3rd Ed. It is determined according to the method described in Marcel Dekker, 2002 (Bicerrano method).
- the hydrogenated block copolymer composition is not limited to the following, for example, in a hydrocarbon solvent, an organic lithium compound is used as a polymerization initiator, and at least a conjugated diene compound monomer and a vinyl aromatic hydrocarbon monomer are polymerized.
- the solvent removal process to perform can be performed sequentially.
- a component (A) and a component (B) may be manufactured separately, may be mixed later, and may be manufactured simultaneously.
- the weight average molecular weight, the ratio of the weight average molecular weight and the content of the component (A) and the component (B) are, for example, the types and addition amounts of coupling agents described later Can be adjusted by controlling.
- the weight average molecular weight of a component (A) and a component (B), ratio of a weight average molecular weight, and content also contain by controlling the addition amount and addition frequency of a polymerization initiator which are mentioned later, and adding in multiple times. The amount can be adjusted.
- the weight average molecular weight of the component (A) and the component (B), the ratio of the weight average molecular weight and The content can be adjusted.
- the polymerization step is not limited to the following, for example, in a hydrocarbon solvent, using an organolithium compound as a polymerization initiator, a monomer containing at least a conjugated diene compound monomer and a vinyl aromatic hydrocarbon monomer is polymerized. To obtain a polymer.
- the polymerization reaction temperature is not particularly limited, and is usually 10 to 150 ° C., preferably 30 to 130 ° C., more preferably 40 ° C. to 100 ° C.
- the polymerization pressure is not particularly limited as long as the polymerization pressure is within a range of a pressure sufficient to maintain the monomer and the solvent in the liquid phase within the above polymerization temperature range.
- the time required varies depending on conditions and is not particularly limited, but is usually within 48 hours, preferably 0.5 to 10 hours.
- hydrocarbon solvent can be used in the polymerization step.
- hydrocarbon solvent for example, Aliphatic hydrocarbons, such as butane, pentane, hexane, isopentane, heptane, octane; Cyclopentane, methylcyclopentane, cyclohexane, methylcyclohexane, ethylcyclohexane, etc.
- alicyclic Hydrocarbons aromatic hydrocarbons such as benzene, toluene, ethylbenzene, xylene and the like.
- a hydrocarbon solvent may be used individually by 1 type, and 2 or more types may be mixed and used for it.
- the organic lithium compound is not particularly limited, and examples thereof include an organic monolithium compound, an organic dilithium compound, and an organic polylithium compound in which one or more lithium atoms are bonded in the molecule. More specifically, ethyl lithium, n-propyl lithium, isopropyl lithium, n-butyl lithium, sec-butyl lithium, tert-butyl lithium, hexamethylene dilithium, butadienyl dilithium, isoprenyl dilithium and the like can be mentioned. It is done.
- a polymerization initiator may be used individually by 1 type, and may use 2 or more types together.
- the polymerization initiator is preferably added to the reaction solution in a plurality of times.
- a conjugated diene compound is a diolefin having a pair of conjugated double bonds.
- the conjugated diene compound monomer is not particularly limited.
- 1,3-butadiene, 2-methyl-1,3-butadiene (isoprene), 2,3-dimethyl-1,3-butadiene, 1,3 -Pentadiene, 2-methyl-1,3-pentadiene, 1,3-hexadiene and the like Of these, 1,3-butadiene and isoprene are preferable. Further, 1,3-butadiene is more preferable from the viewpoint of improving the holding power of the adhesive composition.
- a conjugated diene compound monomer may be used individually by 1 type, and may use 2 or more types together.
- the vinyl aromatic hydrocarbon monomer is not particularly limited, and examples thereof include styrene, ⁇ -methylstyrene, p-methylstyrene, divinylbenzene, 1,1-diphenylethylene, N, N-dimethyl-p-aminoethyl. Examples thereof include styrene and N, N-diethyl-p-aminoethylstyrene. Among these, styrene is preferable from the viewpoint of economy.
- a vinyl aromatic hydrocarbon monomer may be used individually by 1 type, and may use 2 or more types together.
- the block copolymer contained in component (A) and component (B) may contain monomer units other than vinyl aromatic hydrocarbon monomer units and conjugated diene compound monomer units.
- monomer units other than vinyl aromatic hydrocarbon monomers and conjugated diene compound monomers.
- other monomers copolymerizable with the monomers can be used.
- Other monomers that can be copolymerized with the monomer are not particularly limited, and examples thereof include acrylonitrile, methyl ⁇ -cyanoacrylate, and methyl acrylate.
- the polymerization step adjustment of the polymerization rate, control of the microstructure of the polymerized conjugated diene compound monomer unit (ratio of cis, trans, vinyl), conjugated diene compound monomer and vinyl aromatic hydrocarbon monomer,
- a predetermined polar compound or a randomizing agent can be used.
- Ethers such as tetrahydrofuran, diethylene glycol dimethyl ether, diethylene glycol dibutyl ether
- Amines such as a triethylamine and tetramethylethylenediamine
- ⁇ Coupling agent> In the polymerization step, the solution containing the vinyl aromatic hydrocarbon-conjugated diene compound block copolymer having an active end is added in an amount such that the functional group is less than 1 molar equivalent with respect to the active end.
- a coupling agent represented by X may be added.
- the coupling agent to be added is not particularly limited, but any bifunctional or higher functional coupling agent can be used. Although it does not specifically limit as a bifunctional coupling agent,
- Bifunctional halogenated silanes such as dichlorosilane, monomethyldichlorosilane, dimethyldichlorosilane; Diphenyldimethoxysilane, diphenyldiethoxysilane, dimethyldimethoxysilane, dimethyldi Bifunctional alkoxysilanes such as ethoxysilane;
- Bifunctional halogenated alkanes such as dichloroethane, dibromoethane, methylene chloride, dibromomethane; dichlorotin, monomethyldichlorotin, dimethyldichlorotin, monoethyldichlorotin, diethyldichlorotin, monobutyl Bifunctional tin halides such as dichlorotin and dibutyldichloro
- the trifunctional coupling agent is not particularly limited, and examples thereof include trifunctional halogenated alkanes such as trichloroethane and trichloropropane; trifunctional halogenated silanes such as methyltrichlorosilane and ethyltrichlorosilane; methyltrimethoxysilane; And trifunctional alkoxysilanes such as phenyltrimethoxysilane and phenyltriethoxysilane.
- trifunctional halogenated alkanes such as trichloroethane and trichloropropane
- trifunctional halogenated silanes such as methyltrichlorosilane and ethyltrichlorosilane
- methyltrimethoxysilane methyltrimethoxysilane
- trifunctional alkoxysilanes such as phenyltrimethoxysilane and phenyltriethoxysilane.
- the tetrafunctional coupling agent is not particularly limited, and examples thereof include tetrafunctional halogenated alkanes such as carbon tetrachloride, carbon tetrabromide, and tetrachloroethane; tetrafunctional halogenated silanes such as tetrachlorosilane and tetrabromosilane. Tetrafunctional silanes such as tetramethoxysilane and tetraethoxysilane; tetrafunctional tin halides such as tetrachlorotin and tetrabromotin;
- the pentafunctional or higher functional coupling agent is not particularly limited, and examples thereof include 1,1,1,2,2-pentachloroethane, perchloroethane, pentachlorobenzene, perchlorobenzene, octabromodiphenyl ether, decabromodiphenyl ether, and the like.
- polyvinyl compounds such as epoxidized soybean oil, bifunctional to hexafunctional epoxy group-containing compounds, carboxylic acid esters, and divinylbenzene can also be used.
- a coupling agent may be used individually by 1 type, and can also be used in combination of 2 or more type.
- non-halogen coupling agents are preferable from the viewpoint of color tone and low adverse effect on the plant.
- an epoxy group-containing compound and an alkoxysilane are preferable.
- the coupling agent is added to the solution containing the aromatic vinyl hydrocarbon-conjugated diene compound block copolymer having an active end in such an amount that the functional group is less than 1 molar equivalent with respect to the active end.
- the active ends are bonded to each other via a coupling agent residue.
- the remaining part of the vinyl aromatic hydrocarbon-conjugated diene compound block copolymer having an active terminal remains in the solution without being reacted.
- the coupling rate can be controlled by adjusting the type and amount of the coupling agent.
- the polymerization method performed in the polymerization step in the polymer production method of the present embodiment is not particularly limited, and a known method can be applied.
- Japanese Patent Publication No. 36-19286, Japanese Patent Publication No. 43-17799, Japanese Patent Publication No. 46-32415, Japanese Patent Publication No. 49-36957, Japanese Patent Publication No. 48-2423, Japanese Patent Publication No. 48-4106 Examples thereof include methods described in JP-B-56-28925, JP-A-59-166518, JP-A-60-186777, and the like.
- a quencher may be added. Although it does not specifically limit as a deactivator, Water or alcohol etc. are known. Among these, alcohol is preferable from the viewpoint of deactivation efficiency.
- the quenching agent may be added at any timing in the polymerization process. If the deactivator to be added is less than 100 mol% of the active terminal, the conjugated diene compound monomer and / or the vinyl aromatic hydrocarbon monomer may be further added after the deactivator is added. .
- content of a component (A) and a component (B) is the addition molar amount of the deactivator with respect to the addition amount of a polymerization initiator in a deactivation process. It can be controlled by adjusting. As the added molar amount of the deactivator increases, the content of the component (A) increases, and as the added molar amount of the deactivator decreases, the content of the component (B) tends to decrease.
- a conjugated diene compound monomer and / or a vinyl aromatic hydrocarbon monomer is added, and by continuing the polymerization reaction, the weight average molecular weight and weight of component (A) and component (B)
- the ratio of average molecular weight can be controlled. Specifically, the greater the amount of the conjugated diene monomer and / or vinyl aromatic monomer added after the addition of the quencher, the greater the weight average molecular weight of the component (B), and accordingly the weight average molecular weight. The ratio also tends to increase.
- the hydrogenation step is a step of converting a double bond in at least the conjugated diene compound monomer of the polymer obtained in the polymerization step into a hydrogenated product by a hydrogenation reaction.
- a hydrogenated block copolymer solution can be obtained by hydrogenation in the presence of a hydrogenation catalyst in an inert solvent.
- the hydrogenation rate of the block copolymer can be controlled by adjusting the reaction temperature, reaction time, hydrogen supply amount, catalyst amount and the like.
- the catalyst used in the hydrogenation reaction is not particularly limited.
- a supported type in which a metal such as Ni, Pt, Pd, or Ru is supported on a support such as carbon, silica, alumina, or diatomaceous earth.
- a homogeneous catalyst using a complex catalyst or a titanocene compound using organic Li, organic Al, organic Mg or the like as a reducing agent is known.
- a homogeneous catalyst system using organic Li, organic Al, organic Mg, or the like as a reducing agent for the titanocene compound is preferable from the viewpoint of economy, colorability of the polymer, or adhesive strength.
- the hydrogenation reaction temperature is not particularly limited, but is preferably 0 to 200 ° C, more preferably 30 to 150 ° C.
- the pressure of hydrogen used for the hydrogenation reaction is not particularly limited, but is preferably 0.1 to 15 MPa, more preferably 0.2 to 10 MPa, and further preferably 0.3 to 5 MPa.
- the hydrogenation reaction time is not particularly limited, but is preferably 3 minutes to 10 hours, more preferably 10 minutes to 5 hours.
- the hydrogenation reaction may be a batch process, a continuous process, or a combination thereof.
- the hydrogenation method is not particularly limited.
- the methods described in JP-B-42-8704, JP-B-43-6636, JP-B-63-4841 and JP-B-63-5401 are described. Is mentioned.
- the hydrogenation reaction is not particularly limited, but is preferably performed after the step of deactivating the active terminal of the polymer described later from the viewpoint of high hydrogenation activity.
- the solvent removal step is a step of removing the solvent of the solution containing the polymer.
- the solvent removal method is not particularly limited, and examples thereof include a method of removing the solvent by a steam stripping method or a direct solvent removal method.
- the amount of the residual solvent in the polymer obtained by the polymer production method is not particularly limited, but is preferably 2% by mass or less, more preferably 0.5% by mass or less, and still more preferably 0.8%. It is 2% by mass or less, still more preferably 0.05% by mass or less, and particularly preferably 0.01% by mass or less.
- an antioxidant from the viewpoint of heat aging resistance and gelation suppression of the hydrogenated block copolymer composition of the present embodiment.
- the antioxidant is not particularly limited, and examples thereof include a phenol-based antioxidant as a radical scavenger, a phosphorus-based antioxidant as a peroxide decomposer, and a sulfur-based antioxidant.
- a decalcification step for removing metals in the polymer and a neutralization step for adjusting the pH of the polymer, for example, addition of acid or addition of carbon dioxide gas May be.
- the hydrogenated block copolymer composition of the present embodiment that can be produced as described above has a polar group-containing functional group containing an atom selected from nitrogen, oxygen, silicon, phosphorus, sulfur, and tin bonded to the block copolymer.
- a so-called modified polymer or a modified block copolymer obtained by modifying a block copolymer component with a modifying agent such as maleic anhydride may be included.
- Such a modified copolymer can be obtained by subjecting the component (A) and the component (B) obtained by the above-described method to a known modification reaction.
- the method for imparting these functional groups is not particularly limited. For example, a method of adding a functional group to a polymer using a compound having a functional group as an initiator, a monomer, a coupling agent, or a stopper. can give.
- an initiator containing an N group is preferable.
- Dioctylaminolithium, di-2-ethylhexylaminolithium, ethylbenzylaminolithium, (3- (dibutylamino) -propyl) lithium, piperidy Nolithium and the like can be mentioned.
- Examples of the monomer containing a functional group include compounds containing a hydroxyl group, an acid anhydride group, an epoxy group, an amino group, an amide group, a silanol group, or an alkoxysilane group in the monomers used for the above-described polymerization. .
- N N-dimethylvinylbenzylamine, N, N-diethylvinylbenzylamine, N, N-dipropylvinylbenzylamine, N, N-dibutylvinylbenzylamine, N, N-diphenylvinylbenzylamine, 2-dimethylaminoethylstyrene, 2-diethylaminoethylstyrene, 2-bis (trimethylsilyl) aminoethylstyrene, 1- (4-N, N-dimethylaminophenyl) -1-phenylethylene N, N-dimethyl-2- (4-vinylbenzyloxy) ethylamine, 4- (2-pyrrolidinoethyl) styrene, 4- (2-piperidinoethyl) styrene, 4- (2-hexamethyleneiminoethy
- the coupling agent and terminating agent containing a functional group among the coupling agents described above, a compound containing a hydroxyl group, an acid anhydride group, an epoxy group, an amino group, an amide group, a silanol group, an alkoxysilane group, etc. Can be mentioned. Among these, a coupling agent containing an N group or an O group is preferable.
- the adhesive composition of the present embodiment contains 100 parts by mass of the hydrogenated block copolymer composition described above, 20 to 500 parts by mass of a tackifier, and 0 to 300 parts by mass of a softening agent.
- Such an adhesive composition of this embodiment has excellent adhesive strength, tack, and holding power, is excellent in adhesive properties, low viscosity properties, and texture, and has an excellent balance.
- the adhesive composition of the present embodiment is a polymer other than the component (A) and the component (B) (for example, styrene-butadiene block copolymer, styrene-isoprene block copolymer, hydrogenated).
- styrene-butadiene block copolymer, hydrogenated styrene-isoprene block copolymer, styrene-butadiene-isoprene block copolymer, hydrogenated styrene-butadiene-isoprene block copolymer also good.
- a tackifier described later 20 to 500 parts by mass
- a softening described later Agent Contains 0 to 300 parts by mass.
- the weight average molecular weight of the component (A) and (B) in a hydrogenated block copolymer composition is selected, and the compounding quantity of each component, such as a tackifier and a softener, is adjusted. It is preferable.
- tackifier A wide variety of tackifiers can be selected depending on the intended use and required performance of the resulting adhesive composition.
- the tackifier include, but are not limited to, natural rosin, modified rosin, glycerol ester of natural rosin, glycerol ester of modified rosin, pentaerythritol ester of natural rosin, pentaerythritol ester of modified rosin, hydrogenated rosin, hydrogen Rosin compounds such as pentaerythritol ester of added rosin; natural terpene copolymer, three-dimensional polymer of natural terpene, aromatic modified terpene resin, hydrogenated derivative of aromatic modified terpene resin, terpene phenol resin, hydrogenation of terpene phenol resin Terpene compounds such as derivatives, terpene resins (monoterpenes, diterpenes, triterpenes, polypertenes, etc.), hydrogenated terpen
- a liquid type tackifying resin having a color tone of colorless to light yellow and having substantially no odor and good thermal stability can be used.
- the tackifying resin is preferably a hydrogenated derivative.
- the hydrogenated derivative is not particularly limited.
- a hydrogenated derivative of rosin resin, a hydrogenated derivative of rosin ester, a hydrogenated derivative of aromatic modified terpene resin, a hydrogenated derivative of terpene phenol resin an aliphatic petroleum hydrocarbon Hydrogenated derivatives of resins (C5 resins), hydrogenated derivatives of aromatic petroleum hydrocarbon resins (C9 resins), hydrogenated derivatives of dicyclopentadiene resins, hydrogenated derivatives of modified dicyclopentadiene resins, C5 / Examples thereof include hydrogenated derivatives of C9 copolymer resins and hydrogenated derivatives of cycloaliphatic petroleum hydrocarbon resins.
- hydrogenated derivatives of aromatic petroleum hydrocarbon resins C9 resins
- hydrogenated derivatives of dicyclopentadiene resins and the like are particularly preferable.
- Alcon M90, Alcon M100, Alcon M115, Alcon M135 (trade name), Ester Gum H, Ester Gum HP (trade name), High Pale (trade name), Ligalite R1010, Ligalite R1100, Ligalite R5100, Ligalite S5100, Ligalite R7100, Ligalite C6100 (product) Name), East Tuck C100W, East Tuck C100L, East Tuck C100R, East Tuck C115W, East Tuck C115R (Product Name), Stepelite E (Product Name), Foral A E (trade name), Stepelite Ester 10E (trade name), Clearon P (trade name), Clearon M (trade name), Clearon K (trade name), YS Polystar UH (trade name), Exxon, manufactured by Yashara Chemical Co., Ltd.
- the tackifier other than the hydrogenated derivative is not particularly limited.
- aliphatic petroleum hydrocarbon resins C5 series
- aromatic petroleum hydrocarbon resins C9 series resins
- C5 / C9 copolymer resins C5 / C9 copolymer resins
- cyclic aliphatic petroleum hydrocarbon resins terpene resins
- natural and modified rosins Esters, as well as mixtures thereof, are preferred.
- Ester Gum AA-L Ester Gum A, Ester Gum AAV, Ester Gum, Ester Gum 105, Ester Gum AT, Bencel A, Bencel AZ, Bencel C, Bencel D125, Bencel D160 (Products) Name), Superester (trade name), Tamanoru (trade name), Pine Crystal (trade name), Aradim (trade name), Wingtack 10, Wingtack 95, Wingtack 98, WingtackExtra, Wingtack RWT-7850, WingtackPLET, Wingtack PLUS, Wingtack PLUS, Wingtack PLUS, Wingtack Wingtack 86 (trade name), Norsolene (product name), Piccotac 8095 manufactured by Eastman Chemical Co., Pi cotac 1095, Piccotac 1098, Piccotac 1100 (trade name), Escollets 1102, Escorets 1202, Escorets 1204LS, Escorets 1304, Escorets 1310, Escorets 1315, Escorets
- an aliphatic tackifier As the tackifier, it is preferable to use an aliphatic tackifier as the tackifier.
- the aliphatic tackifier include, but are not limited to, aliphatic petroleum hydrocarbon resins (C5 resins), hydrogenated derivatives of aliphatic petroleum hydrocarbon resins (C5 resins), and C5 / C9 copolymer systems. And hydrogenated derivatives of C5 / C9 copolymer resins, cycloaliphatic petroleum hydrocarbon resins, and cycloaliphatic petroleum hydrocarbon resins.
- the aliphatic tackifier has an aliphatic hydrocarbon group content of preferably 50% by mass or more, more preferably 70% by mass or more, and further preferably 80% by mass or more. More preferably, it refers to a tackifier that is 88% by mass or more, and more preferably 95% by mass or more. When the content of the aliphatic hydrocarbon group is within the above range, the tackiness, holding power and economy tend to be further improved.
- the aliphatic tackifier can be produced by homopolymerizing or copolymerizing a monomer having an aliphatic group and a polymerizable unsaturated group.
- the monomer having an aliphatic group and a polymerizable unsaturated group is not particularly limited, and examples thereof include natural and synthetic terpenes containing a C5 or C6 cyclopentyl or cyclohexyl group. Other monomers that can be used in the copolymerization are not particularly limited.
- the aromatic tackifier is not particularly limited, and examples thereof include aromatic petroleum hydrocarbon resins (C9 resins) and C5 / C9 copolymer resins.
- the aromatic tackifier has an aromatic hydrocarbon group content of preferably 50% by mass or more, more preferably 70% by mass or more, and further preferably 80% by mass or more. More preferably, the tackifier is 88% by mass or more, and more preferably 95% by mass or more. When the content of the aromatic hydrocarbon group is within the above range, the adhesive force and the coating property tend to be further improved.
- the aromatic tackifier can be produced by homopolymerizing or copolymerizing monomers each having an aromatic group and a polymerizable unsaturated group.
- the monomer having an aromatic group and a polymerizable unsaturated group is not particularly limited.
- styrene, ⁇ -methylstyrene, vinyltoluene, methoxystyrene, TERT-butylstyrene, chlorostyrene, indene monomer (methylindene) Are included).
- Other monomers that can be used in the copolymerization are not particularly limited.
- Commercially available products include Endex 155 (trade name), Crystallex 1120, Crystallex 3085, Crystallex 3100, Crystallex 5140, Crystallex F100 (tradename), Plastrin 240, Plastrin, manufactured by Eastman Chemical Co., Ltd. 290, Picotex 100 (trade name) and the like.
- Tackifier having affinity for block copolymer glass phase (eg, polymer block (Ar)) and / or non-glass phase (eg, polymer block (D)) block As an adhesive composition, one having high adhesiveness, one having a low change in adhesive strength and creep performance (smaller value is better), one having low melt viscosity, one having high heat resistance, and those From the viewpoint of obtaining a good balance, it has an affinity for the non-glass phase block (for example, polymer block (D), usually an intermediate block) of the block copolymer contained in the adhesive composition.
- the block copolymer is a concept including components (A) and (B).
- the tackifier having affinity for the non-glass phase block of the block copolymer is not particularly limited, but examples thereof include rosin compounds, terpene compounds, aliphatic petroleum carbonization.
- the content of the tackifier having affinity for the non-glass phase of the block copolymer is preferably 20 to 75% by mass, more preferably 25 to 70% with respect to 100% by mass of the adhesive composition. % By mass, more preferably 30 to 65% by mass.
- the tackifier having affinity for the glass phase block of the block copolymer is not particularly limited, but for example, a resin having an aromatic ring in the molecule is preferable.
- a resin is not particularly limited, and examples thereof include aromatic group-containing resins such as a homopolymer or a copolymer containing vinyltoluene, styrene, ⁇ -methylstyrene, coumarone, or indene as a structural unit. It is done. Further, among these, crystallex, plastrin, picotex (trade name, manufactured by Eastman Chemical Co.) having ⁇ -methylstyrene is preferable.
- the content of the tackifier having affinity for the block of the glass phase of the block copolymer is preferably 0.5 to 30% by mass, more preferably 100% by mass with respect to 100% by mass of the adhesive composition. 1 to 20% by mass, more preferably 2 to 12% by mass.
- a petroleum resin is not particularly limited.
- an aliphatic petroleum hydrocarbon resin (C5 resin), a hydrogenated derivative of an aliphatic petroleum hydrocarbon resin (C5 resin), an aromatic petroleum hydrocarbon resin ( C9 resin), hydrogenated derivatives of aromatic petroleum hydrocarbon resins (C9 resins), dicyclopentadiene resins, hydrogenated derivatives of dicyclopentadiene resins, C5 / C9 copolymer resins, C5 / C9 copolymers And hydrogenated derivatives of cyclic aliphatic petroleum hydrocarbon resins, cyclic aliphatic petroleum hydrocarbon resins, and cyclic aliphatic petroleum hydrocarbon resins.
- the aroma content of the petroleum resin is preferably 3 to 12% by mass, more preferably 4 to 10% by mass. Of these, hydrogenated petroleum resin is particularly preferable.
- a styrene oligomer as a tackifier.
- the styrene oligomer is not particularly limited, and examples thereof include aromatic petroleum hydrocarbon resins (C9-based resins) such as Piccolastic A5 (trade name) and Piccolastic A75 (trade name, manufactured by Eastman Chemical Co.).
- the content of the styrene oligomer is preferably 35% by mass or less, more preferably 30% by mass or less, and further preferably 25% by mass or less with respect to 100% by mass of the adhesive composition.
- a hydrogenated resin for example, the above hydrogenated resin
- a hydrogenated resin for example, the above hydrogenated resin
- the content of the tackifier is 20 parts by mass or more, preferably 30 parts by mass or more, more preferably 50 parts by mass or more, with respect to 100 parts by mass of the hydrogenated block copolymer composition. Preferably it is 75 mass parts or more.
- content of a tackifier is 500 mass parts or less with respect to 100 mass parts of block copolymer compositions, Preferably it is 400 mass parts or less, and is 350 mass parts or less.
- the content of the tackifier is 20 to 500 parts by weight, preferably 30 to 400 parts by weight, and more preferably 50 to 350 parts by weight with respect to 100 parts by weight of the block copolymer composition. More preferably, it is 75 to 350 parts by mass. When the content of the tackifier is within the above range, the adhesive property is further improved.
- content of a tackifier is contained in an adhesive composition. It is 20 parts by mass or more, preferably 30 parts by mass or more, more preferably 50 parts by mass or more, and further preferably 75 parts by mass or more with respect to 100 parts by mass in total of the polymer. Moreover, content of a tackifier is 500 mass parts or less with respect to a total of 100 mass parts of the polymer contained in an adhesive composition, Preferably it is 400 mass parts or less, 350 mass parts or less. It is. When the content of the tackifier is within the above range, the adhesive property is further improved.
- the polymer contained in the adhesive composition refers to component (A), component (B) and vinyl aromatic elastomer, conjugated diene rubber, and natural rubber described later.
- Softening agent refers to an agent that functions to lower the hardness of the adhesive composition and lower the viscosity. Although it does not specifically limit as a softening agent, For example, petroleum-type oils, such as well-known paraffin type process oil, naphthenic process oil, aroma type process oil, extender oil, and these mixed oils; Vegetable oil; Plasticizer Synthetic liquid oligomers; and mixtures thereof.
- Oils can be used from the viewpoints of viscosity reduction, tackiness improvement, and low hardness of the adhesive composition. Although it does not specifically limit as oils, For example, well-known paraffin type process oil, naphthenic process oil, aroma type process oil, extender oil, and these mixed oil etc. are mentioned. Paraffinic process oils are preferable from the viewpoint of low temperature characteristics, aging resistance, stain resistance, and color tone, and aroma based process oils are preferable from the viewpoint of compatibility. A naphthenic process oil is preferable from the viewpoint of balance.
- a plasticizer is used as a softener from the viewpoint of improving transdermal absorbability and storage stability and improving drug solubility in the adhesive composition. can do.
- the plasticizer is not particularly limited.
- liquid paraffin a fatty acid composed of a higher fatty acid having 12 to 16 carbon atoms and a lower monohydric alcohol having 1 to 4 carbon atoms such as isopropyl myristate, ethyl laurate, and isopropyl palmitate.
- Esters Fatty acids having 8 to 10 carbon atoms; Glycols such as ethylene glycol, diethylene glycol, triethylene glycol, polyethylene glycol, propylene glycol, and polypropylene glycol; Fats and oils such as olive oil, castor oil, squalene, and lanolin; Ethyl acetate, ethyl alcohol Dimethyl decyl sulfoxide, decyl methyl sulfoxide, dimethyl sulfoxide, dimethyl formamide, dimethyl acetamide, dimethyl lauryl amide, dodecyl pyrrolidone, isosorbitol, olefin Organic solvents such as alcohol and lauric acid; liquid surfactants; ethoxylated stearyl alcohol, glycerin ester, isotridecyl myristate, N-methylpyrrolidone, ethyl oleate, oleic acid, diisopropyl adipate,
- a liquid compound is used at room temperature.
- glycerin esters are preferable, and medium-chain fatty acid triglycerides that are esters of 8 to 10 fatty acids and glycerin are more preferable.
- the medium chain fatty acid triglyceride include tri (caprylic acid / capric acid) glyceryl.
- a plasticizer may be used individually by 1 type, or may use 2 or more types together.
- the adhesive composition and the pressure-sensitive adhesive tape are used as a medical pressure-sensitive adhesive tape such as a taping tape, it is preferable to use a combination of liquid paraffin and other plasticizers.
- the amount of the plasticizer added is preferably 3 to 30% by mass, more preferably 100% by mass with respect to the adhesive composition. 3 to 20% by mass, more preferably 3 to 10% by mass.
- the addition amount of the liquid plasticizer is 3% by mass or more, transdermal absorbability, storage stability, and drug solubility in the adhesive composition tend to be further improved.
- a synthetic liquid oligomer can be used from the viewpoint of improving the bleeding property.
- the synthetic liquid oligomer may be referred to as a liquid rubber and is not particularly limited, and examples thereof include a styrene oligomer, a butadiene oligomer, an isoprene oligomer, a butene oligomer, and an isobutylene oligomer.
- vegetable oil is used. Although it does not specifically limit as vegetable oil, A castor oil, tall oil, a pine tar etc. are mentioned. Castor oil is preferred from the viewpoint of cold resistance.
- Dibasic acid ester such as DBP and DOP, etc. are mentioned.
- the content of the softening agent is 0 to 300 parts by weight, preferably 10 to 175 parts by weight, more preferably 20 to 150 parts by weight with respect to 100 parts by weight of the block copolymer composition. .
- the adhesive property is further improved.
- the content of the softening agent is preferably 35% by mass or less, more preferably 3% by mass or more and 30% by mass or less with respect to the adhesive composition.
- the adhesive property is further improved.
- the adhesive composition of this embodiment contains polymers other than the component (A) and component (B) which are mentioned later
- content of a softening agent is contained in an adhesive composition. It is 0 to 300 parts by mass, preferably 10 to 175 parts by mass, and more preferably 20 to 150 parts by mass with respect to 100 parts by mass in total of the polymer.
- the content of the softening agent is within the above range, the adhesive property is further improved.
- the adhesive composition of this embodiment may contain a polymer other than the component (A) and the component (B), a wax, a polar group-containing polymer, a stabilizer, and a fine particle filler as necessary. .
- Polymer other than component (A) and component (B) Although it does not specifically limit as polymers other than a component (A) and a component (B), For example, polyolefin, a polyolefin-type copolymer, a vinyl aromatic elastomer, and other rubber
- gum are mentioned.
- “other than the component (A) and the component (B)” means not corresponding to any of the component (A) and the component (B).
- the sum total of a component (A) and a component (B) is a component (A), a component (B), and a component (A )
- the polymer other than the component (B) is preferably 10 parts by mass or more with respect to 100 parts by mass in total.
- the total of component (A) and component (B) may be 20 parts by mass or more, 30 parts by mass or more, 50 parts by mass or more, 70 parts by mass or more. There may be 80 mass parts or more, and 90 mass parts or more may be sufficient.
- the polyolefin and the polyolefin-based copolymer are not particularly limited, and examples thereof include ethylene, propylene, 1-butene, 1-pentene, 1-hexene, 4-methyl-1-pentene, 1-octene, and 1-decene. Examples thereof include polymers composed of one type or two or more types of monomers, atactic polypropylene, and ethylene-ethyl acrylate copolymers.
- Examples of commercially available polyolefins include VESTOPLAST 408, VESTOPLAST 508, VESTOPLAST 703, VESTOPLAST 704, VESTOPLAST 708 (trade name) manufactured by Degussa, and LICSTOP PP1302, LICOCENE PP1502, PP 602 Etc.
- the vinyl aromatic elastomer is not particularly limited, and examples thereof include styrene-ethylene block copolymers, styrene-butadiene block copolymers, styrene-propylene block copolymers, and styrene-isoprene block copolymers.
- styrene-isoprene block copolymers include QUINT 3421, QUINT 3620, QUINT 3433N, QUINT 3520, QUINT 3450, QUINT 3270, QUINT 3280, and QUINT 3390 manufactured by Zeon Corporation.
- D1133, D1144, D1184, D4141, D4150, D4158 (trade names) Vector 2336, Vector 2411, Vector 2411P, Vector 2518, Vector 2518A, Vector 2518LD, Vector 2518P, Vector 2518PC, Vector 2518PC, Vector, manufactured by TSRC 7400, vector 8508, vector 8508A, tie pole 3201, tie pole 3206, tie pole 4202, Pole 4230, Typole 4270 (trade name), Asahi Kasei Chemicals Tuffprene A, Taffeprene 125, Taffeprene 126S, Taffeprene 315P, Asaprene T411, Asaprene T412, Asaprene T413, Asaprene T420, Asaprene T436, Asaprene T436, Asaprene T436 T438, Asaprene T439 (trade name) and the like.
- Septon 8007, Septon 8076, Septon 8104 (trade name), TSRC tie pole 6150, tie pole 6151, tie pole 6152, tie pole 6154, tie pole 6159 (trade name), Asahi Kasei Chemicals H1221, H1062 , H1052, H1041, H1051, H1057, H1043, N504 (trade name), and the like.
- Examples of commercially available hydrogenated styrene-butadiene-isoprene block copolymers include Kuraray's Septon 4033, Septon 4044, Septon 4055, Septon 4077, and Septon 4099 (trade name).
- the content of the vinyl aromatic elastomer other than the component (A) and the component (B) is as follows: the component (A), the component (B), and the block copolymer other than the component (A) and the component (B).
- the total amount is preferably 5 to 95 parts by mass, more preferably 10 to 90 parts by mass, and still more preferably 15 to 85 parts by mass.
- rubbers are not particularly limited.
- natural rubber isoprene-isobutylene rubber, polyisoprene rubber, polybutadiene rubber, styrene-butadiene rubber, styrene-isoprene rubber, propylene-butylene rubber, ethylene-propylene rubber, chloroprene rubber, acrylic
- synthetic rubbers such as rubber and polypentenamer rubber.
- natural rubber is preferable from the viewpoint of crosslinkability and economy. By using natural rubber, the crosslinkability of the adhesive composition is further improved, and the economy tends to be excellent.
- the content thereof is preferably 3 to 90% by mass, more preferably 10 to 80% by mass, and still more preferably 15% with respect to 100% by mass of the adhesive composition. Is 75% by mass.
- the content of the natural rubber is within the above range, the crosslinkability, heat resistance, solvent resistance, and economy of the adhesive composition tend to be further improved.
- a hydrogenated vinyl aromatic elastomer Adhesive composition is stuck to the adherend and the adhesive residue is reduced when it is peeled off, or the adhesive strength of adhesive composition is suppressed over time or creep property (smaller value is better), From the viewpoint of heat resistance and weather resistance, a hydrogenated vinyl aromatic elastomer can be used.
- the hydrogenated vinyl aromatic elastomer is not particularly limited.
- a hydrogenated styrene-butadiene block having a structure such as S-EB-S (S: polystyrene block, EB: ethylene / butylene copolymer block) is used.
- S-EP-S S: polystyrene block, EP: ethylene / propylene copolymer block
- S-EEP-S S: polystyrene
- the styrene content of the hydrogenated vinyl aromatic elastomer is preferably 10% by mass to 45% by mass, more preferably 13% by mass to 40% by mass with respect to 100% by mass of the hydrogenated vinyl aromatic elastomer. More preferably, it is 15% by mass to 35% by mass.
- the polystyrene block content of the hydrogenated vinyl aromatic elastomer is preferably 30% by mass or less, more preferably 21% by mass or less, with respect to 100% by mass of the hydrogenated vinyl aromatic elastomer. More preferably, it is 15 mass% or less. When the content of the polystyrene block is within the above range, flexibility and compatibility tend to be further improved.
- the content of B in the ethylene / butylene copolymer block in the hydrogenated vinyl aromatic elastomer is preferably higher, and preferably 35 mol% or more with respect to 100 mass% of the hydrogenated vinyl aromatic elastomer. More preferably, it is 45 mol% or more, More preferably, it is 55 mol% or more, Especially preferably, it is 60 mol% or more.
- the hydrogenation rate of the unsaturated double bond based on the conjugated diene compound in the hydrogenated vinyl aromatic elastomer is preferably more than 90 mol%.
- the other partially hydrogenated vinyl aromatic elastomer includes a polymer block mainly composed of at least one vinyl aromatic hydrocarbon and a polymer block mainly composed of at least one conjugated diene compound, and is a conjugated diene compound.
- the hydrogenation rate H (%) of the unsaturated double bond based on the above is 5 to 90 mol%, and the maximum loss coefficient tan ⁇ from ⁇ 100 ° C. to 0 ° C. is less than 0.4.
- Non-hydrogenated vinyl aromatic elastomer As the adhesive composition, a non-hydrogenated vinyl aromatic elastomer may be used from the viewpoints of imparting high flexibility and high adhesiveness and suppressing gelation, or high economic efficiency. .
- the non-hydrogenated vinyl aromatic elastomer is not particularly limited.
- styrene-ethylene block copolymer SBS, (SB) n X (S: polystyrene block, B: polybutadiene block) , X: residue of coupling agent), etc .
- styrene-butadiene block copolymer Styrene-propylene block copolymer
- SIS (SI) n X (S: polystyrene) Styrene-isoprene block copolymer having a structure such as block, I: polyisoprene block, X: residue of coupling agent);
- S- (I / B)) n X, S- (I / B) -S S: polystyrene block, I / B: isoprene / butadiene copolymer block (isoprene and butadiene may be alternately mixed in any proportion, Butadiene - - isoprene block copolymers
- (S-I) n X , (S-B) n X, (S- (I / B)) n X is preferably, and more preferably has a radial structure. These may be used alone or in combination of two or more.
- the styrene content of the non-hydrogenated vinyl aromatic elastomer is preferably 45% by mass or less with respect to 100% by mass of the non-hydrogenated vinyl aromatic elastomer.
- the content of the non-hydrogenated vinyl aromatic elastomer diblock (for example, SB, SI, SBX, SIX) is determined based on the non-hydrogenated vinyl aromatic elastomer 100.
- the content is preferably 10 to 80% by mass with respect to mass%.
- an isoprene-based block copolymer having a non-hydrogenated isoprene monomer unit may be used from the viewpoint of imparting excellent tack or economical efficiency.
- the isoprene-based block copolymer is not particularly limited.
- (SI) n, (SI) nS, (SI) nX S: polystyrene block, I: polyisoprene block, A styrene-isoprene block copolymer having a structure such as n: an integer of 1 or more, preferably an integer of 1 to 6, X: a residue of a coupling agent) is preferred. These may be used alone or in combination of two or more.
- the styrene content of the isoprene-based block copolymer is preferably 30% by mass or less, more preferably 25% by mass or less, and still more preferably 20% by mass with respect to 100% by mass of the isoprene-based block copolymer. Or less, more preferably 18% by mass or less.
- conjugated diene rubber From the viewpoints of workability, low melt viscosity at 180 ° C. or lower, good tack and adhesion, adhesiveness, and die-cutting properties, a conjugated diene rubber can be used.
- the conjugated diene rubber is not particularly limited, and examples thereof include isoprene-isobutylene rubber, polyisoprene rubber, polybutadiene rubber, styrene-butadiene rubber, styrene-isoprene rubber, and propylene-butylene rubber.
- polybutadiene rubber or polyisoprene rubber may be used from the viewpoint of improving the self-back surface adhesive strength and skin adhesion.
- polyisoprene rubber is more preferable.
- the addition amount of the polybutadiene rubber and the polyisoprene rubber is preferably 3 to 25% by mass, more preferably 5 to 20% by mass, and further preferably 5 to 5% by mass with respect to 100% by mass of the adhesive composition. 15% by mass.
- the addition amount of the polybutadiene rubber and the polyisoprene rubber is 3% by mass or more, the self-back adhesive force and the skin sticking force tend to be further improved.
- the addition amount of the polybutadiene rubber and the polyisoprene rubber is 25% by mass or less, the cohesive force is further improved, and the adhesive residue tends to be further suppressed.
- conjugated diene rubber a conjugated diene diblock copolymer is used from the viewpoints of workability of the adhesive composition, low melt viscosity at 180 ° C. or lower, good tack and adhesive strength, and adhesiveness. Also good.
- the conjugated diene-based diblock copolymer is not particularly limited, and examples thereof include polymers having a structure such as SI, (SI) X, SB, (SB) X, and hydrogens thereof. An additive is mentioned. These may be used alone or in combination of two or more, and may be liquid or solid at room temperature.
- the content of the conjugated diene rubber is preferably 3 to 90% by mass, more preferably 10 to 80% by mass, and further preferably 15 to 75% by mass with respect to 100% by mass of the adhesive composition. %.
- the content of the conjugated diene rubber is within the above range, the oil bleed resistance, low melt viscosity, tack, adhesive strength, adhesiveness, and flexibility of the adhesive composition tend to be further improved.
- the polymer may be used in the ionomer state.
- the homopolymer or copolymer containing the carboxylate, sulfonate, or phosphonate neutralized by a metal ion or partially neutralized is preferable.
- the content of the ionomer is preferably 5% by mass or less with respect to the total amount of the adhesive composition.
- polyolefin resin From the viewpoint of giving high-temperature storage stability and high elongation as the adhesive composition, or reducing the amount of tackifying resin in the adhesive composition (55 mass% or less in the composition, further 45 mass) % Or less), etc., polyolefin resins can be used.
- the polyolefin resin is not particularly limited.
- the melting point (condition: DSC measurement, 5 ° C./min) of these polymers is preferably 110 ° C. or less, more preferably 100 ° C. or less, and further preferably 60 ° C. to 90 ° C.
- These polymers may be resins or elastomers.
- an olefin-based elastomer having a block is more preferable.
- the molecular weight distribution of these polymers is preferably 1 to 4, more preferably 1 to 3.
- the adhesive composition using a polyolefin resin preferably contains a liquid component (oil or the like). Content of a liquid component becomes like this. Preferably it is 20 mass% or more with respect to 100 mass% of adhesive compositions, More preferably, it is 25 mass% or more.
- a liquid component preferably 20 mass% or more with respect to 100 mass% of adhesive compositions, More preferably, it is 25 mass% or more.
- the adhesive composition may contain a wax as necessary.
- the addition amount of the wax is preferably 20% by mass or less, more preferably 2 to 10% by mass, and further preferably 5 to 10% by mass with respect to 100% by mass of the adhesive composition.
- the melt viscosity particularly the melt viscosity at 140 ° C. or lower tends to be further reduced.
- the wax is not particularly limited, and examples thereof include paraffin wax, microcrystalline wax, and Fischer-Tropsch wax. By using such a wax, the melt viscosity, particularly the melt viscosity at 140 ° C. or lower tends to be further reduced.
- the melting point of the wax is preferably 50 ° C. or higher, more preferably 65 ° C. or higher, still more preferably 70 ° C. or higher, and even more preferably 75 ° C. or higher.
- the melting point of the wax is preferably 110 ° C. or less.
- the softening point of the tackifier used in combination with the wax is preferably 70 ° C or higher, more preferably 80 ° C or higher.
- G ′ (measuring condition: 25 ° C., 10 rad / s) of the adhesive composition obtained in this case is preferably 1 Mpa or less, and the crystallization temperature is preferably 7 ° C. or less.
- the adhesive composition may contain a polar group-containing polymer containing an atom selected from the group consisting of nitrogen, oxygen, silicon, phosphorus, sulfur, tin and the like, if necessary.
- the polar group-containing polymer is not particularly limited.
- oils whose side chains and terminals are modified with amines, epoxies, carboxylic acids, carboxylic anhydrides, and the like.
- a polar group-containing polymer By using a polar group-containing polymer, a highly water-absorbing polymer (SAP), a resin such as acrylic resin, vinyl chloride, nylon, or a cross-linked product thereof, and an adherend having a high SP value such as glass, metal, etc.
- SAP highly water-absorbing polymer
- a resin such as acrylic resin, vinyl chloride, nylon, or a cross-linked product thereof
- an adherend having a high SP value such as glass, metal, etc.
- an adhesive property to improve more.
- Commercially available products include HG252 (trade name) manufactured by Kuraray Co., Ltd., M1943, M1911, M1913, MP10, Tuffprene 912 (trade name) manufactured by Asahi Kasei Chemicals, and Typol 7131 (trade name) manufactured by TSRC. .
- the adhesive composition may contain a stabilizer as necessary.
- ⁇ Stabilizer '' is formulated to improve the stability of the hot melt adhesive by preventing the molecular weight reduction, gelation, coloring, generation of odor, etc. due to heat of the hot melt adhesive,
- the stabilizer include an antioxidant and a light stabilizer.
- Antioxidants and light stabilizers are generally used for disposable products, and can be used as long as they can obtain the intended disposable products described below, and are particularly limited. is not.
- Antioxidants can be used, for example, to prevent oxidative degradation of hot melt adhesives.
- the antioxidant is not particularly limited.
- 2,6-di-t-butyl-4-methylphenol, n-octadecyl-3- (4′-hydroxy-3 ′, 5′-di-t- Butylphenyl) propionate 2,2′-methylenebis (4-methyl-6-tert-butylphenol), 2,2′-methylenebis (4-ethyl-6-tert-butylphenol), 2,4-bis [(octylthio) Methyl] -0-cresol, 2-t-butyl-6- (3-t-butyl-2-hydroxy-5-methylbenzyl) -4-methylphenyl acrylate, 2,4-di-t-amyl-6 -[1- (3,5-di-t-amyl-2-hydroxyphenyl) ethyl] phenyl acrylate, 2- [1- (2-
- antioxidants include Sumitizer GM (trade name) manufactured by Sumitomo Chemical Co., Ltd., Sumilyzer TPD (trade name) and Smither TPS (trade name), Irganox manufactured by Ciba Specialty Chemicals. 1076 (trade name), Irganox 1010 (trade name), Irganox HP2225FF (trade name), Irgafos 168 (trade name) and Irganox 1520 (trade name), JF77 (trade name) manufactured by Johoku Chemical Co., Ltd. be able to.
- the content of the antioxidant is preferably 10 parts by mass or less, more preferably 5 parts by mass or less, with respect to 100 parts by mass of the adhesive composition.
- a “light stabilizer” can be used, for example, to improve the light resistance (low change in adhesive properties after UV irradiation) of a hot melt adhesive.
- the light stabilizer is not particularly limited.
- Benzotriazole ultraviolet absorbers such as triazole and 2- (2′-hydroxy-3 ′, 5′-di-t-butylphenyl) -5-chlorobenzotriazole
- benzophenones such as 2-hydroxy-4-methoxybenzophenone UV absorbers; triazine UV absorbers; hindered amine light stabilizers; lactone stabilizers: HALS and the like.
- light stabilizers include BASF's Tinuvin P (trade name), Tinuvin 770DF (trade name), Cimassorb 2020FDL (trade name), Adeka Corporation's ADK STAB LA-52 (trade name), ADK STAB LA -57 (product name) and Adeka Stub LA-77Y (product name) can be exemplified.
- the light stabilizer content in the adhesive composition of the present embodiment is preferably 0.03% by mass or more, more preferably 0.05% by mass or more, and 0.07% by mass in terms of high light resistance.
- the above is more preferable.
- the light fastness content in the adhesive composition of the present embodiment is preferably 1% by weight or less, more preferably 0.5% by weight or less, in terms of suppression of bleeding of the light fastness agent and economical efficiency. 0.3 mass% or less is more preferable.
- antioxidants it is preferable to use at least a phosphorus-based antioxidant in addition to the above-mentioned light-resistant agent in terms of higher light resistance.
- the light resistance content in the adhesive composition of the present embodiment is preferably 1.5% by mass or less, preferably 1.0% by mass or less, in terms of suppression of bleeding of the antioxidant and economical efficiency. Is more preferable.
- the adhesive composition may contain a fine particle filler as required.
- the fine particle filler is not particularly limited.
- G ′ (measurement condition: 25 ° C., 10 rad / s) of the adhesive composition is preferably 20000 or less, more preferably 15000 or less.
- G ′ of the adhesive is within the above range, the adhesive residue of the adhesive composition tends to be further reduced.
- the content of the liquid diluent is preferably 60% by mass or less with respect to 100% by mass of the adhesive composition.
- the content of the liquid diluent is within the above range, it is particularly useful for the skin application of an adhesive including transdermal drug delivery.
- the adhesive composition of the present embodiment can be used for paper processing, bookbinding, disposable products, and the like. Among these, since it is excellent in adhesion in a wet state, it is suitable for a disposable product. Disposable products are woven fabric, non-woven fabric, rubber, resin, paper, polyolefin film, polyester film, PVC film, ionomer film, PVDC film, PVA film, PC film, PS film, PAN film, PEN film, cellophane film, nylon
- the adhesive composition can be formed by solution coating or hot melt coating on at least one member selected from the group consisting of a film, a polyimide film, an EMAA film, and an EVOH film.
- the polyolefin film is preferably a polyethylene film or a polypropylene film for reasons such as durability and cost.
- the paper is preferably kraft paper for reasons such as durability and cost, and is preferably kraft paper laminated with polyethylene from the viewpoint of durability and water resistance.
- the melt viscosity at 150 ° C. of the hot melt adhesive for disposable products for sanitary materials is preferably 5000 mPa.s. s or less, more preferably 400 to 3500 mPa.s. s, more preferably 800 to 3000 mPa.s. s.
- the melt viscosity is the viscosity of the hot melt adhesive and is measured with a Brookfield RVT viscometer (spindle No. 27).
- the hot melt adhesive is suitable for low temperature coating, and moreover, it is evenly applied to non-woven fabric and easily penetrates. It is suitable for.
- a disposable product for sanitary materials For example, a paper diaper, a sanitary napkin, a pet sheet, a hospital gown, a lab coat, etc. are mentioned.
- the adhesive composition of this embodiment mixes the hydrogenated block copolymer composition described above, a tackifier, a softener, and other components as required by a known method. Can be manufactured. Although it does not specifically limit as a mixing method, For example, the method of mixing uniformly a block copolymer composition, a tackifier, and a softener, heating with a mixer or a kneader etc. is mentioned.
- the temperature at the time of mixing is preferably 130 ° C. to 220 ° C., more preferably 140 ° C. to 210 ° C., and further preferably 150 ° C. to 200 ° C.
- the mixing temperature is 130 ° C. or higher, the block copolymer composition can be sufficiently melted and the dispersion tends to be good.
- the temperature at the time of mixing is 220 degrees C or less, it exists in the tendency which can prevent evaporation of the low molecular-weight component of a crosslinking agent or a tackifier, and deterioration of an adhesive property.
- the application method is not particularly limited as long as the target product can be obtained.
- the adhesive composition is dissolved in a solvent.
- examples thereof include a solution coating method and a hot melt coating method in which the adhesive composition is melted and applied.
- Hot melt coating methods are roughly classified into contact coating and non-contact coating.
- Contact application refers to an application method in which an ejector is brought into contact with a member or a film when a hot melt adhesive is applied.
- non-contact coating refers to a coating method in which a jetting machine is not brought into contact with a member or a film when a hot melt adhesive is applied.
- the contact coating method is not particularly limited, and examples thereof include slot coater coating and roll coater coating, die coating, porous coating applied in a porous manner, and pattern coating.
- non-contact coating method is not particularly limited, for example, spiral coating that can be applied spirally with air by intermittent or continuous coating, omega coating or control seam coating that can be applied in a wave shape, surface Slot spray coating or curtain spray coating that can be applied in the form of dots, dot coating that can be applied in the form of dots, bead coating that can be applied in the form of a line, forming melt coating that foams hot melt, coating on thread-like materials And spray coating that coats in the form of a mist.
- the conventional hot melt adhesives with poor thermal stability easily phase-separate components in a high temperature tank. Phase separation also causes clogging of tank filters and transportation piping.
- the adhesive composition of the present embodiment has good thermal stability, is uniformly melted in a high-temperature tank at 100 to 220 ° C., and phase separation is suppressed.
- a hot melt adhesive is generally applied to various members (for example, tissue, cotton, nonwoven fabric, polyolefin film, etc.) of disposable products.
- the hot melt adhesive may be ejected from various ejectors.
- Hot melt adhesives for disposable products for sanitary materials are suitable for spiral coating.
- the ability to apply a hot melt adhesive with a wide width by spray coating is extremely useful for producing disposable products.
- a hot melt adhesive that can be applied with a wide width can be adjusted to have a narrow coating width by adjusting the pressure of hot air.
- the adhesive composition of the present embodiment is suitable as a disposable product for sanitary materials because it can be spirally applied with a wide width.
- the adhesive composition of this embodiment has good coating suitability at 150 ° C. or lower, it is useful for producing disposable products for sanitary materials.
- the hot melt adhesive is applied at a high temperature, the polyolefin (preferably polyethylene) film that is the base material of the disposable product is melted or thermally contracted, so that the appearance of the disposable product is greatly impaired.
- the hot melt adhesive is applied at 150 ° C. or lower, the appearance of the polyolefin (preferably polyethylene) film or nonwoven fabric, which is the base material of the disposable product, hardly changes, and the appearance of the product is not impaired.
- the adhesive composition of this embodiment is excellent in high-speed coating suitability, it is suitable for producing disposable products for sanitary materials in a short time.
- the contact-type coating method may cause the substrate to break due to friction.
- the adhesive composition of this embodiment is suitable for spiral coating which is a kind of non-contact coating, it is suitable for high-speed coating and can improve the production efficiency of disposable products. Furthermore, the adhesive composition of this embodiment suitable for high-speed coating does not disturb the coating pattern.
- the adhesive composition of this embodiment has good solubility and coating properties, ejection stability, surface skin, excellent tackiness and adhesive strength, and a good balance of these adhesive properties. is there.
- various adhesive tapes and labels, pressure-sensitive thin plates, pressure-sensitive sheets, surface protective sheets and films, various lightweight plastic molded product back glue, carpet fastening back glue, tile fastening back glue Can be used for adhesives, etc., especially for adhesive tapes, adhesive sheets / films, adhesive labels, surface protection sheets / films, hygiene materials, etc. be able to.
- Measuring method (1) Using a calibration curve (created using the peak molecular weight of standard polystyrene) obtained from the measurement of commercially available standard polystyrene based on the measurement conditions described below, the weight average molecular weight of component (A) and component (B), The (hydrogenated) block copolymer composition of each example was determined based on the peak of the chromatogram obtained as a measurement sample. That is, the weight average molecular weight was obtained using HLC-8320 EcoSEC collection as measurement software and HLC-8320 analysis as analysis software.
- the peak top in the molecular weight range of 30,000 or more Judging from the preparation method described later (polymerization method, and coupling agent type and amount used), it has a peak top in the molecular weight range of 30,000 or more, and the total peak area of the block copolymer composition.
- the peak having an area ratio of 0.1 or more the peak having the lowest peak top molecular weight is defined as the peak of component (A), the peak top molecular weight is higher than the molecular weight of component (A), and the molecular weight is 50,000.
- the peak having the peak top in the above range and having an area ratio of 0.1 or more with respect to the total peak area was defined as the peak of the component (B).
- each weight average molecular weight of a component (A) and a component (B) is calculated
- the inflection point between peaks was the lowest point (valley peak) that is lowest in the vertical direction between adjacent peaks. When the lowest points are continuous, the intermediate point is set.
- vertical division was performed using the waveform separation function in the above system software, and after the division, each weight average molecular weight and area ratio were calculated.
- Measurement method (2) Using a calibration curve (created using the peak molecular weight of standard polystyrene) obtained from the measurement of commercially available standard polystyrene based on the measurement conditions described below, the weight average molecular weight of component (A) and component (B), The (hydrogenated) block copolymer composition of each example was determined based on the peak of the chromatogram obtained as a measurement sample. That is, the weight average molecular weight was determined using Empower3 as measurement / analysis software. For the hydrogenated product, the molecular weight of the polymer was measured after hydrogenation.
- a single peak having a peak top in a molecular weight range of 30,000 or more and an area ratio calculated by peak splitting described later of 0.2 or more with respect to the total peak area of the block copolymer composition Among them, the peak having the lowest peak top molecular weight was taken as the peak of component (A), and all peaks in the higher molecular weight range (however, those having a peak weight average molecular weight of less than 1 million) were taken as component (B).
- each weight average molecular weight of a component (A) and a component (B) is calculated
- the inflection point between peaks was the lowest point (valley peak) that is the lowest in the vertical direction between adjacent peaks.
- the intermediate point is set.
- vertical division was performed using the waveform separation function in the above system software, and after the division, each weight average molecular weight and area ratio were calculated.
- GPC ACQUITY APC system (manufactured by Nippon Waters Co., Ltd.) System (measurement / analysis) software; Empower3 (manufactured by Nihon Waters) Refractive index unit full scale: 500 ⁇ RIU Output full scale: 2000mV Sampling rate: 10 points / sec
- Solvent THF (tetrahydrofuran) Flow rate: 1.0 mL / min Concentration: 0.1 mg / mL Column temperature: 40 ° C Injection volume: 20 ⁇ L
- the hydrogenated block copolymer composition was precipitated and recovered by adding a large amount of methanol to the reaction solution after the hydrogenation reaction. Next, the recovered hydrogenated block copolymer composition was extracted with acetone, and the hydrogenated block copolymer composition was vacuum dried. This was used as a sample for 1 H-NMR measurement, and the total hydrogenation rate and the amount of vinyl bonds were measured.
- the hydrogenated block copolymer composition was formed into a sheet having a thickness of 2 mm, and then cut into a size having a width of 10 mm and a length of 35 mm, and used as a measurement sample.
- a measurement sample is set in the twist type geometry of the device ARES (trade name, manufactured by TI Instrument Co., Ltd.), the effective measurement length is 25 mm, the strain is 0.5%, the frequency is 1 Hz, and the measurement range is -100 ° C. From 100 to 100 ° C. under conditions of a temperature rising rate of 3 ° C./min.
- ⁇ (1-6) SP value> The molar volume and molar cohesive energy were determined according to the Bicerano method.
- hydrogen-free 1,2-bond, 1,2-bond after hydrogenation, hydrogen-free 1,4-bond and hydrogen when determining the SP value of a polymer block mainly composed of a conjugated diene compound The content of each component of 1,4-bond after addition was calculated from the hydrogenation rate and the amount of vinyl bonds as follows.
- Each adhesive composition contains 2-t-butyl-6- (3-t-butyl-2-hydroxy-5 as a stabilizer with respect to 100 parts by mass of the hydrogenated block copolymer composition. 1 part by mass of -methylbenzyl) -4-methylphenyl acrylate was blended.
- melt viscosity of adhesive composition (formulation ⁇ )> The melt viscosity of the adhesive composition was measured with a Brookfield viscometer (DV-III manufactured by Brookfield) at a temperature of 180 ° C. Based on the obtained value, the melt viscosity was evaluated according to the following criteria. Evaluation was made into ⁇ , ⁇ , ⁇ from the good order.
- Melt viscosity of adhesive composition (formulation ⁇ )> The melt viscosity of the adhesive composition was measured with a Brookfield viscometer (DV-III manufactured by Brookfield) at a temperature of 160 ° C. Based on the obtained value, the melt viscosity was evaluated according to the following criteria. Evaluation was made into (circle), (triangle
- the length of the specified needle entering the adhesive composition maintained at 25 ° C. in a constant temperature water bath for 5 seconds was measured. . Evaluation was made into ⁇ and ⁇ from the good order.
- the melted adhesive composition was cooled to room temperature and dissolved in toluene.
- the obtained toluene solution was coated on a PET film with an applicator, and then kept at room temperature for 30 minutes and in an oven at 70 ° C. for 7 minutes to completely evaporate the toluene, thereby preparing an adhesive tape.
- the thicknesses of the PET film, which is the base material of the adhesive tape, and the adhesive layer are 50 ⁇ m / 40 ⁇ m in the case of the adhesive composition (formulation ⁇ ), and 38 ⁇ m / in the case of the adhesive composition (formulation ⁇ ). The thickness was 30 ⁇ m.
- Probe tack of adhesive composition (formulation ⁇ , formulation ⁇ )> The probe tack of the adhesive composition was measured according to ASTM D2979. After sticking the adhesive tape to the weight (load 10 g) at a temperature of 23 ° C., the probe (5 mm ⁇ ) is brought into contact with the adhesive tape at a speed of 1 mm / sec. One second later, the probe was peeled off at a speed of 1 mm / sec, the maximum value at that time was measured as the probe tack value, and the tack was evaluated. Evaluation was made into ⁇ , ⁇ , ⁇ , and ⁇ in the order of goodness.
- Adhesive strength of adhesive composition (formulation ⁇ )> A 25 mm wide adhesive tape was attached to the SUS plate and peeled off at a peeling speed of 300 mm / min, and the 180 ° peeling force at that time was measured. Based on the obtained peeling force, the adhesive strength of the adhesive composition was evaluated according to the following criteria. Evaluation was made into (circle), (triangle
- Adhesive strength of adhesive composition (Formulation ⁇ , Formulation ⁇ )> A 25 mm wide adhesive tape was attached to the SUS plate and peeled off at a peeling speed of 300 mm / min, and the 180 ° peeling force at that time was measured. Based on the obtained peeling force, the adhesive strength of the adhesive composition was evaluated according to the following criteria. Evaluation was made into ⁇ and ⁇ from the good order. 5 ⁇ Adhesive strength (N / 10 mm): ⁇ Adhesive strength (N / 10 mm) ⁇ 5: ⁇
- Holding power of adhesive composition (formulation ⁇ , formulation ⁇ )>
- Adhesive tape was applied so that the area of 25 mm ⁇ 15 mm was in contact with the SUS plate, and a load of 1 kg was applied at 50 ° C., and the time until the adhesive tape slipped was measured. Based on the obtained time, the holding power of the adhesive composition was evaluated according to the following criteria. Evaluation was made into (circle), (triangle
- Ball Tack of Adhesive Composition (Formulation ⁇ )> The tackiness of the adhesive compositions obtained in Examples and Comparative Examples was evaluated by an inclined ball tack according to JIS-Z0237. Specifically, a starting point for placing the hard sphere, a runway (100 mm) following the start point, and a triangular device (tilt angle 30 degrees) having an adhesive surface (100 mm) of the adhesive tape following the runway on the slope, A hard sphere (size: 1/32 to 32/32 inches) was rolled from the starting point above the slope to the adhesive surface below the slope.
- a numerical value 32 times the size of the ball stopped on the adhesive surface was called a “ball number”, and the maximum ball number stopped on each adhesive tape was measured. Based on the obtained ball number, tackiness of the adhesive composition was evaluated according to the following criteria. Evaluation shall be (circle), (triangle
- a hydrogenation catalyst used for preparing a hydrogenated block copolymer composition was prepared by the following method.
- a reaction vessel equipped with a stirrer was purged with nitrogen, and 1 L of dried and purified cyclohexane was charged therein.
- 100 mmol of bis ( ⁇ 5-cyclopentadienyl) titanium dichloride was added. While this was sufficiently stirred, an n-hexane solution containing 200 mmol of trimethylaluminum was further added and reacted at room temperature for about 3 days. Thereby, a hydrogenation catalyst was obtained.
- the polymerization conversion of styrene was 100%.
- a cyclohexane solution containing 1,3-butadiene (2600 g in pure content) was continuously added to continue the polymerization.
- the polymerization conversion of butadiene was 100%.
- 4.84 g of a coupling agent was added to cause a coupling reaction.
- the coupling agent Epototo ZX-1059 (Nippon Steel & Sumikin Chemical Co., Ltd.) and cyclohexane mixed at a mass ratio of 90:10 were used.
- 0.70 g of methanol was added to inactivate it.
- the monomer was added from three locations while being controlled so as to be always added to the polymerization solution, and the temperature difference between the time when the temperature of the solution during polymerization was the minimum and the time when the temperature was maximum was 3.2 ° C.
- the hydrogenation catalyst prepared as described above was added to the obtained block copolymer composition solution at 100 ppm based on Ti per 100 parts by mass of the block copolymer composition, and the hydrogenation reaction was performed in a continuous process. Went.
- the ratio (H / D) of the height (H) and the inner diameter (diameter, D) of the reactor was 5.2, and the maximum temperature of the solution during the hydrogenation reaction was The difference between the minimum values was 3.2 ° C.
- the total hydrogenation rate of unsaturated double bonds based on the conjugated diene compound in the obtained hydrogenated block copolymer composition was 52 mol%.
- Octadecyl-3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate is added to the obtained hydrogenated block copolymer composition solution with respect to 100 parts by mass of the block copolymer composition. 0.3 parts by mass was added and mixed well. Thereafter, the solvent was removed by heating to obtain the composition of Production Example 1.
- the obtained hydrogenated block copolymer composition had a styrene content of 14% by mass and an average vinyl bond content in the butadiene portion of 38% by mass.
- the content of the component (A) in the obtained hydrogenated block copolymer composition is 48% by mass
- the weight average molecular weight is 115,000
- the content of the component (B) is 52% by mass.
- the weight average molecular weight was 228,000.
- the molecular weight and content were determined according to the measuring method (1).
- the maximum value of tan ⁇ was 1.5.
- the hydrogenation catalyst prepared as described above was added to the obtained block copolymer solution at 100 ppm based on Ti per 100 parts by mass of the block copolymer, the hydrogen pressure was 0.8 MPa, and the average temperature was 110 ° C.
- the hydrogenation reaction was performed in a continuous process.
- the hydrogenation reactor used at this time had an H / D of 5.2, and the difference between the maximum value and the minimum value of the solution temperature during the hydrogenation reaction was 4.2 ° C.
- a cyclohexane solution containing styrene was continuously added to continue the polymerization.
- the polymerization conversion of styrene was 100%.
- methanol was added and inactivated.
- the monomer was always added from three locations while being controlled to be added to the polymerization solution, and the temperature difference between the time when the temperature of the solution during polymerization was the minimum and the maximum was 3.8 ° C.
- the hydrogenation catalyst prepared as described above was added to the obtained block copolymer solution at 100 ppm based on Ti per 100 parts by mass of the block copolymer, the hydrogen pressure was 0.8 MPa, and the average temperature was 110 ° C.
- the hydrogenation reaction was performed in a continuous process.
- the hydrogenation reactor used at this time had an H / D of 5.2, and the difference between the maximum value and the minimum value of the solution temperature during the hydrogenation reaction was 4.1 ° C.
- Production Example 3 was carried out in the same manner as in Production Example 1 except that the amounts and production conditions of TMEDA, n-butyllithium, styrene, 1,3-butadiene, coupling agent, and methanol were changed as shown in Table 1. Hydrogenated block copolymer compositions of ⁇ 18, 22, and 23 were obtained. These hydrogenated block copolymer compositions were measured in the same manner as in Production Example 1. The results are shown in Table 1.
- Example 1> Using the hydrogenated block copolymer composition of Production Example 1, a uniform hot-melt adhesive composition was obtained by the above-described method for producing an adhesive composition (formulation ⁇ ). Furthermore, the adhesive tape was obtained with the preparation method of the adhesive tape mentioned above. Using these adhesive compositions and adhesive tapes, the physical properties of the adhesive compositions described above were measured. These results are shown in Table 2. ⁇ Examples 2 to 13 and Comparative Examples 1 to 7> Examples except that the hydrogenated block copolymer compositions of Production Examples 2 to 11, 18, 19, 19, 12 to 17, and 23 were used instead of the hydrogenated block copolymer compositions of Production Example 1. The same operation as 1 was performed, adhesive compositions and pressure-sensitive adhesive tapes were respectively produced, and the characteristics were evaluated.
- Example 14 Example except that 100 parts by mass of the polymer composition mixed in the composition of polymer blending examples 1 to 5 shown in Table 4 was used instead of 100 parts by mass of the hydrogenated block copolymer composition of Example 1. Operation similar to 1 was performed and the adhesive composition and the adhesive tape were each created. Table 2 shows the evaluation results of the obtained adhesive compositions and pressure-sensitive adhesive tapes.
- Example 16> It replaced with 140 mass parts of tackifiers of Example 1, and performed the same operation as Example 1 except having used 100 mass parts of the same tackifier, and created the adhesive composition and the adhesive tape, respectively. .
- Table 2 shows the evaluation results of the obtained adhesive compositions and pressure-sensitive adhesive tapes.
- Example 20> instead of 140 parts by mass of the tackifier, 100 parts by mass of the same tackifier was used, and instead of the hydrogenated block copolymer composition of Production Example 1, the hydrogenated block copolymer composition of Production Example 19 was used.
- An adhesive composition and a pressure-sensitive adhesive tape were prepared in the same manner as in Example 1 except for the above. Table 2 shows the evaluation results of the obtained adhesive compositions and pressure-sensitive adhesive tapes.
- Example 21> Using the hydrogenated block copolymer composition of Production Example 1, a uniform hot-melt adhesive composition was obtained by the above-described method for producing an adhesive composition (formulation ⁇ ). Furthermore, the adhesive tape was obtained with the preparation method of the adhesive tape mentioned above. Using these adhesive compositions and adhesive tapes, the physical properties of the adhesive compositions described above were measured. These results are shown in Table 3. ⁇ Examples 22 to 26, Comparative Example 8> The same as Example 21 except that the hydrogenated block copolymer compositions of Production Examples 4, 6, 19 to 21, and 23 were used instead of the hydrogenated block copolymer composition of Production Example 1. The operation was performed to prepare an adhesive composition and a pressure-sensitive adhesive tape, respectively, and the characteristics were evaluated. These results are shown in Table 3.
- Example 27 to 31 Example except that 100 parts by mass of the polymer composition mixed in the compositions of polymer blending examples 6 to 10 shown in Table 4 was used instead of 100 parts by mass of the hydrogenated block copolymer composition of Example 21. Operation similar to 1 was performed and the adhesive composition and the adhesive tape were each created. Table 3 shows the evaluation results of the obtained adhesive compositions and pressure-sensitive adhesive tapes.
- Examples 32 to 35> A uniform hot-melt adhesive composition was obtained by the above-described method for producing an adhesive composition (formulation ⁇ ) so as to have the compositions of Formulation Examples 11 to 14 shown in Table 4. Furthermore, the adhesive tape was obtained with the preparation method of the adhesive tape mentioned above. Using these adhesive compositions and adhesive tapes, the physical properties of the adhesive compositions described above were measured. These results are shown in Table 5.
- the structure of the component (A) and the component (B) in Table 1 is a structure estimated from the preparation method.
- the numerical value in Table 4 shows a mass part number.
- surface is as follows. Further, none of the following (P1) to (P3) is hydrogenated.
- P2 Non-hydrogenated styrene-butadiene block copolymer (hydrogenation rate 0%)
- P2-1 D1102 (manufactured by Kraton Polymer)
- P3 Modified styrene-butadiene block copolymer (P3-1) Tufprene T912 (manufactured by Asahi Kasei Chemicals) *
- S represents a styrene block
- B represents a butadiene block.
- Tackifier T1 Hydrogenated petroleum resin Alcon P100 (Arakawa Chemical Co., Ltd.)
- T2) Hydrogenated petroleum resin Alcon M100 Arakawa Chemical Co., Ltd.
- T3) Rosin ester resin Super ester A100 Arakawa Chemical Co., Ltd.
- O) Oil O1) Paraffinic oil PW-90 (Idemitsu Kosan Co., Ltd.)
- the adhesive composition of the present invention includes various adhesive tapes, adhesive sheets, adhesive films, adhesive labels, pressure sensitive thin plates, pressure sensitive sheets, surface protective sheets, surface protective films, sanitary materials, various lightweight materials.
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Abstract
Description
[1]
少なくとも1つのビニル芳香族炭化水素を主体とする重合体ブロックと少なくとも1つの共役ジエン化合物を主体とする重合体ブロックとを含有し、かつ、重量平均分子量が3万以上50万以下である成分(A)と、
少なくとも2つのビニル芳香族炭化水素を主体とする重合体ブロックと少なくとも1つの共役ジエン化合物を主体とする重合体ブロックとを含有し、かつ、重量平均分子量が5万以上100万以下である成分(B)と、
を含み、
下記(a)~(c)の要件を満たす、水素添加ブロック共重合体組成物:
(a)前記共役ジエン化合物に基づく不飽和二重結合のトータル水素添加率H(%)が5~90%
(b)-100℃から0℃における損失係数tanδの最大値が0.4~4.0
(c)前記成分(A)と成分(B)の重量平均分子量の比
(成分(B)の重量平均分子量)/(成分(A)の重量平均分子量)が1.3~10。
[2]
前記成分(A)が20質量%以上90質量%以下であり、前記成分(B)が10質量%以上80質量%以下である、[1]に記載の水素添加ブロック共重合体組成物。
[3]
SP値が17.2(MPa)1/2以上、17.7(MPa)1/2以下である、[1]又は[2]に記載の水素添加ブロック共重合体組成物。
[4]
前記共役ジエン化合物を主体とする重合体ブロックのSP値が16.8(MPa)1/2以上、17.5(MPa)1/2以下である、[1]~[3]のいずれかに記載の水素添加ブロック共重合体組成物。
[5]
前記成分(B)の重量平均分子量が14万以上60万以下である、[1]~[4]のいずれかに記載の水素添加ブロック共重合体組成物。
[6]
前記成分(B)が、2つのビニル芳香族炭化水素を主体とする重合体ブロックと、少なくとも1つの共役ジエン化合物を主体とする重合体ブロックと、を含有する、[1]~[5]のいずれかに記載の水素添加ブロック共重合体組成物。
[7]
前記成分(B)の重量平均分子量が20万以上60万以下である、[1]~[6]のいずれかに記載の水素添加ブロック共重合体組成物。
[8]
前記共役ジエン化合物がブタジエンである、[1]~[7]のいずれかに記載の水素添加ブロック共重合体組成物。
[9]
前記水素添加ブロック共重合体組成物中のビニル芳香族炭化水素単量体単位の含有量が5質量%以上35質量%未満である、[1]~[8]のいずれかに記載の水素添加ブロック共重合体組成物。
[10]
前記水素添加ブロック共重合体組成物中のビニル芳香族炭化水素単量体単位の含有量が5質量%以上20質量%未満である、請求項1~9のいずれか一項に記載の水素添加ブロック共重合体組成物。
[11]
前記損失係数tanδの最大値が0.7~1.6である、[1]~[10]のいずれかに記載の水素添加ブロック共重合体組成物。
[12]
前記損失係数tanδの最大値が0.9~1.6である、[1]~[11」]のいずれかに記載の水素添加ブロック共重合体組成物。
[13]
前記損失係数tanδの最大値をとるときの温度が-75℃以上-50℃以下である、[1]~[12]のいずれかに記載の水素添加ブロック共重合体組成物。
[14]
前記成分(A)の重量平均分子量が7万以上30万以下である、[1]~[13]のいずれかに記載の水素添加ブロック共重合体組成物。
[15]
[1]~[14]のいずれかに記載の水素添加ブロック共重合体組成物を含む粘接着剤組成物であって、さらに、
該粘接着剤組成物に含まれる重合体の合計100質量部に対して、
20~500質量部の粘着付与剤と、
0~300質量部の軟化剤と、
を含有する、粘接着剤組成物。
[16]
ビニル芳香族系エラストマーを更に含有する、[15]に記載の粘接着剤組成物。
[17]
前記ビニル芳香族系エラストマーが、少なくとも1つのビニル芳香族炭化水素を主体とする重合体ブロックと少なくとも1つの共役ジエン化合物を主体とする重合体ブロックとを含有し、かつ-100℃から0℃における損失係数tanδの最大値が0.4未満であり、かつ、前記共役ジエン化合物に基づく不飽和二重結合の水素添加率H(%)が5~90%である、[16]に記載の粘接着剤組成物。
[18]
共役ジエン系合成ゴムを更に含有する、[15]~[17]のいずれかに記載の粘接着剤組成物。
[19]
天然ゴムを更に含有する、請求項15~18のいずれか一項に記載の粘接着剤組成物
本実施形態の水素添加ブロック共重合体組成物は、少なくとも1つのビニル芳香族炭化水素を主体とする重合体ブロック(以下、単に「重合体ブロックAr」とも表記する)と少なくとも1つの共役ジエン化合物を主体とする重合体ブロック(以下、単に「重合体ブロックD」とも表記する)とを含有し、かつ、重量平均分子量が3万以上50万以下である成分(A)と、少なくとも2つのビニル芳香族炭化水素を主体とする重合体ブロック(重合体ブロックAr)と少なくとも1つの共役ジエン化合物を主体とする重合体ブロック(重合体ブロックD)とを含有し、かつ、重量平均分子量が5万以上100万以下である成分(B)と、を含む。さらに、本実施形態の水素添加ブロック共重合体組成物は、下記(a)~(c)の要件を満たす:
(a)前記共役ジエン化合物に基づく不飽和二重結合のトータル水素添加率H(%)が5~90%
(b)-100℃から0℃における損失係数tanδの最大値が0.4~4.0
(c)前記成分(A)と成分(B)の重量平均分子量の比
(成分(B)の重量平均分子量)/(成分(A)の重量平均分子量)が1.3~10。
また、本実施形態の水素添加ブロック共重合体組成物は、成分(A)、成分(B)以外の重合体を含んでいてもよいが、成分(A)、成分(B)以外の重合体の含有率は50質量%以下であることが好ましく、30質量%以下であることがより好ましく、20質量%以下であることがさらに好ましく、10質量%以下であることがよりさらに好ましく、0質量%であることが特に好ましい。
風合いに優れた水素添加ブロック共重合体組成物及び粘接着組成物は被着体の凹凸追従性に優れる。
また、-100℃から0℃における損失係数(tanδ)の最大値を与える温度は、-75℃~-50℃であることが好ましい。損失係数(tanδ)の最大値を与える温度がこの範囲にあると、低温特性が良好で、配合の自由度が高くなる。
(成分(A))
成分(A)は、少なくとも一つのビニル芳香族炭化水素(ビニル芳香族炭化水素単量体単位)を主体とする重合体ブロック(Ar)と少なくとも一つの共役ジエン化合物(共役ジエン化合物単量体単位)を主体とする重合体ブロック(D)と、を含有するブロック共重合体又はその混合物である。さらに、成分(A)のブロック共重合体の重量平均分子量は、30,000以上500,000以下である。成分(A)の重量平均分子量が30,000以上であることにより、生産性に優れ、また、成分(A)の重量平均分子量が500,000以下であることにより、優れた低溶融粘度特性や風合いを有する水素添加ブロック共重合体組成物及び粘接着剤組成物が得られる。同様の観点から、好ましくは50,000以上であり、より好ましくは70,000以上である。また、好ましくは175,000以下であり、より好ましくは150,000以下である。なお、成分(A)の重量平均分子量は実施例に記載する方法により求めることができる。
D-(Ar-D)n ・・・(ii)
Ar-(D-Ar)n ・・・(iii)
Ar-(D-Ar)n-X ・・・(iv)
[(Ar-D)k]m-X ・・・(v)
[(Ar-D)k-Ar]m-X ・・・(vi)
成分(B)は、少なくとも二つのビニル芳香族炭化水素(ビニル芳香族炭化水素単量体単位)を主体とする重合体ブロック(Ar)と少なくとも一つの共役ジエン化合物(共役ジエン化合物単量体単位)を主体とする重合体ブロック(D)と、を含有するブロック共重合体又はその混合物である。さらに、成分(B)のブロック共重合体の重量平均分子量は、50,000以上1,000,000以下である。成分(B)の重量平均分子量が50,000以上であることにより、優れた保持力や粘着力を有し、また、成分(B)の重量平均分子量が1,000,000以下であることにより、優れた低溶融粘度特性や風合いを有する水素添加ブロック共重合体組成物及び粘接着剤組成物が得られる。同様の観点から、より好ましくは100,000以上であり、さらに好ましくは140,000以上であり、さらにより好ましくは200,000以上である。また、より好ましくは500,000以下であり、さらに好ましくは300,000以下である。なお、成分(B)の重量平均分子量は実施例に記載する方法により求めることができる。
D-(Ar-D)e ・・・(viii)
Ar-(D-Ar)g ・・・(ix)
[Ar-(D-Ar)g]f-X ・・・(x)
[D-(Ar-D)g]f-X ・・・(xi)
[(Ar-D)g]f-X ・・・(xii)
[(Ar-D)g-Ar]f-X ・・・(xiii)
なお、水素添加ブロック共重合体組成物のビニル結合量とは、水素添加前の時点において、1,2-結合、3,4-結合及び1,4-結合の結合様式で重合体中に組み込まれていた共役ジエン化合物単量体単位の総mol量に対する、水素添加前の時点において、1,2-結合及び3,4-結合で組み込まれていた共役ジエン化合物単量体単位の総mol量の割合である。
なお、水素添加後において、水素未添加の1,2-結合、水素添加後の1,2-結合、水素未添加の3,4-結合、水素添加後の3,4-結合、水素未添加の1,4-結合及び水素添加後の1,4-結合の結合様式で組み込まれている共役ジエン化合物単量体単位の総mol量に対する、水素未添加の1,2-結合、水素添加後の1,2-結合、水素未添加の3,4-結合及び水素添加後の3,4-結合で組み込まれている共役ジエン化合物単量体単位の総mol量の割合は、共役ジエン単量体単位のビニル結合量と等しい。すなわち、水素添加前後において、ビニル結合量は変化しない。したがって、共役ジエン化合物単量体単位のビニル結合量は、水素添加前又は後のブロック共重合体組成物を用いて核磁気共鳴スペクトル解析(NMR)により測定でき、具体的には後述する実施例に記載の方法により測定できる。
なお、ビニル芳香族炭化水素単量体単位の含有量、成分(A)及び成分(B)の重量平均分子量、成分(A)及び成分(B)の含有量の値は水素添加前後でほぼ同じ値となるので水素添加後の値を採用する。
なお、本実施形態において、水素添加率とは、水素添加する前の共役ジエン化合物に基づく不飽和二重結合に対して、水素添加された不飽和二重結合の割合をいう。また、トータル水素添加率とは、組成物全体についての水素添加率、すなわち、水素添加する前の組成物中に含まれるすべての共役ジエン化合物に基づく不飽和二重結合のうち、水素添加された不飽和二重結合の割合をいう。
また、同様の理由から好ましくは15mol%以上であり、より好ましくは20mol%以上であり、さらに好ましくは25mol%以上であり、80mol%未満が好ましく、70mol%以下がより好ましく、60mol%以下がさらに好ましい。
なお、ここで水素添加ブロック共重合体組成物のSP値とは仮想の値であり、後述する算出方法を用いて求められる値を本明細書中においてはSP値として記載する。
このようなSP値をとることにより粘接着特性に優れた水素添加ブロック共重合体組成物および粘接着剤組成物となる。
異なる2種類以上の成分とは、特に限定されないが、水素未添加の1,2-結合、水素添加後の1,2-結合、水素未添加の3,4-結合、水素添加後の3,4-結合、水素未添加の1,4-結合及び水素添加後の1,4-結合の結合様式で組み込まれている共役ジエン化合物単量体単位、ビニル芳香族炭化水素単量体単位が挙げられる。なお、各結合様式で組み込まれている共役ジエン化合物単量体単位の各々の量は、NMR等によって測定することができる。
なお、水素未添加の1,2-結合、水素添加後の1,2-結合、水素未添加の3,4-結合、水素添加後の3,4-結合、水素未添加の1,4-結合及び水素添加後の1,4-結合の結合様式で組み込まれている共役ジエン化合物単量体単位や、ビニル芳香族炭化水素単量体単位、及びこれら以外の単量体単位のモル体積、モル凝集エネルギーはJ.Bicerano, Prediction of Polymer Properties, 3rd Ed. Marcel Dekker, 2002記載の方法(Bicerano法)に従って求める。
水素添加ブロック共重合体組成物は、以下に限定されないが、例えば、炭化水素溶媒中、有機リチウム化合物を重合開始剤として、少なくとも共役ジエン化合物単量体とビニル芳香族炭化水素単量体を重合させて重合体を得る重合工程、得られた重合体の共役ジエン単量体単位中の二重結合を水素添加する水素添加工程、水素添加されたブロック共重合体を含む溶液の溶媒を脱溶剤する脱溶剤工程を順次行い、製造することができる。ここで、成分(A)と成分(B)は、別々に製造して、後から混合してもよいし、同時に製造してもよい。
重合工程は、以下に限定されないが、例えば、炭化水素溶媒中、有機リチウム化合物を重合開始剤として、少なくとも共役ジエン化合物単量体とビニル芳香族炭化水素単量体を含む単量体を重合させて重合体を得る工程が挙げられる。
上述したように、重合工程においては、炭化水素溶媒を用いることができる。炭化水素溶媒としては、特に限定されないが、例えば、ブタン、ペンタン、ヘキサン、イソペンタン、ヘプタン、オクタン等の脂肪族炭化水素;シクロペンタン、メチルシクロペンタン、シクロヘキサン、メチルシクロヘキサン、エチルシクロヘキサン等の脂環式炭化水素;ベンゼン、トルエン、エチルベンゼン、キシレン等の芳香族炭化水素等が挙げられる。炭化水素溶媒は1種のみを単独で使用してもよく、2種以上を混合して使用してもよい。
重合工程においては、重合開始剤として、少なくとも有機リチウム化合物を用いることが好ましい。有機リチウム化合物としては、特に限定されないが、例えば、分子中に一個以上のリチウム原子を結合した有機モノリチウム化合物、有機ジリチウム化合物、有機ポリリチウム化合物が挙げられる。より具体的には、エチルリチウム、n-プロピルリチウム、イソプロピルリチウム、n-ブチルリチウム、sec-ブチルリチウム、tert-ブチルリチウム、ヘキサメチレンジリチウム、ブタジエニルジリチウム、イソプレニルジリチウム等が挙げられる。重合開始剤は1種のみを単独で使用してもよく、2種以上を併用してもよい。
共役ジエン化合物は、1対の共役二重結合を有するジオレフィンである。共役ジエン化合物単量体としては、特に限定されないが、例えば、1,3-ブタジエン、2-メチル-1,3-ブタジエン(イソプレン)、2,3-ジメチル-1,3-ブタジエン、1,3-ペンタジエン、2-メチル-1,3-ペンタジエン、1,3-ヘキサジエン等が挙げられる。このなかでも、1,3-ブタジエン、イソプレンが好ましい。また、粘接着組成物の保持力改良の観点から、1,3-ブタジエンがより好ましい。共役ジエン化合物単量体は1種単独で使用してもよいし、2種以上を併用してもよい。
重合工程においては、活性末端を有するビニル芳香族炭化水素-共役ジエン化合物ブロック共重合体を含有する溶液に、その活性末端に対して官能基が1モル当量未満となる量で、前記式(iv)~(vi)、(x)~(xiii)においてXで表されるカップリング剤を添加してもよい。
重合工程においては、失活剤を添加してもよい。失活剤としては、特に限定されないが、水又はアルコールなどが知られている。このなかでも失活効率の観点から、アルコールが好ましい。失活剤は重合工程のどのタイミングで添加してもよい。添加する失活剤が活性末端の100mol%より少ない量であれば、失活剤の添加後に共役ジエン化合物単量体及び/又はビニル芳香族炭化水素単量体をさらに続けて添加してもよい。こうすることにより失活していない活性末端と共役ジエン化合物単量体及び/又はビニル芳香族炭化水素単量体との重合反応が継続し、異なる分子量の重合体を含む重合体溶液を得ることができる。
水素添加工程は、重合工程で得られた重合体の少なくとも共役ジエン化合物単量体中の二重結合を水素添加反応により水素添加物とする工程である。具体的には、不活性溶媒中で水素添加触媒の存在下に水素添加して水素添加されたブロック共重合体溶液を得ることができる。その際、ブロック共重合体の水素添加率は、反応温度、反応時間、水素供給量、触媒量などを調整することにより制御することができる。
脱溶剤工程は、重合体を含む溶液の溶媒を脱溶剤する工程である。脱溶剤方法としては、特に限定されないが、例えばスチームストリッピング法や直接脱溶媒法により脱溶剤する方法が挙げられる。
これらの官能基を付与する方法としては、特に限定されないが、例えば開始剤、単量体、カップリング剤あるいは停止剤に官能基を有する化合物を用いて、重合体に官能基を付加する方法があげられる。
本実施形態の粘接着剤組成物は、上述した水素添加ブロック共重合体組成物100質量部と、粘着付与剤20~500質量部と、軟化剤0~300質量部と、を含有する。このような本実施形態の粘接着剤組成物は、優れた粘着力、タック、及び保持力を有し、粘着特性及び低粘度特性、風合いに優れ、それらのバランスも優れたものとなる。
粘着付与剤は、得られる粘接着剤組成物の用途、要求性能によって、多種多様に選択することができる。粘着付与剤としては、特に限定されないが、例えば、天然ロジン、変性ロジン、天然ロジンのグリセロールエステル、変性ロジンのグリセロールエステル、天然ロジンのペンタエリスリトールエステル、変性ロジンのペンタエリスリトールエステル、水素添加ロジン、水素添加ロジンのペンタエリスリトールエステルなどのロジン系化合物;天然テルペンのコポリマー、天然テルペンの3次元ポリマー、芳香族変性テルペン樹脂、芳香族変性テルペン樹脂の水素添加誘導体、テルペンフェノール樹脂、テルペンフェノール樹脂の水素添加誘導体、テルペン樹脂(モノテルペン、ジテルペン、トリテルペン、ポリペルテン等)、水素添加テルペン樹脂、などのテルペン系化合物;脂肪族石油炭化水素樹脂(C5系樹脂)、脂肪族石油炭化水素樹脂の水素添加誘導体、芳香族石油炭化水素樹脂(C9系樹脂)、芳香族石油炭化水素樹脂の水素添加誘導体、ジシクロペンタジエン系樹脂、ジシクロペンタジエン系樹脂の水素添加誘導体、C5/C9共重合系樹脂、C5/C9共重合系樹脂の水素添加誘導体、環状脂肪族石油炭化水素樹脂、環状脂肪族石油炭化水素樹脂の水素添加誘導体などの石油炭化水素系化合物を例示することができる。これらの粘着付与剤は、1種単独で、又は2種以上を組み合わせて使用することができる。
着色のし難さや臭気の低さの観点で、粘着付与樹脂は、水素添加誘導体が好ましい。水素添加誘導体としては、特に限定されないが、例えば、ロジン樹脂の水素添加誘導体、ロジンエステルの水素添加誘導体、芳香族変性テルペン樹脂の水素添加誘導体、テルペンフェノール樹脂の水素添加誘導体;脂肪族石油炭化水素樹脂(C5系樹脂)の水素添加誘導体、芳香族石油炭化水素樹脂(C9系樹脂)の水素添加誘導体、ジシクロペンタジエン系樹脂の水素添加誘導体、変性ジシクロペンタジエン系樹脂の水素添加誘導体、C5/C9共重合系樹脂の水素添加誘導体、環状脂肪族石油炭化水素樹脂の水素添加誘導体が挙げられる。このなかでも特に芳香族石油炭化水素樹脂(C9系樹脂)の水素添加誘導体、ジシクロペンタジエン系樹脂の水素添加誘導体等が好ましい。このような水素添加誘導体の市販品としては、特に限定されないが、荒川化学社製のアルコンP90、アルコンP100、アルコンP115、アルコンP125、アルコンP140(商品名)、アルコンM90、アルコンM100、アルコンM115、アルコンM135(商品名)、エステルガムH、エステルガムHP(商品名)、ハイペール(商品名)、イーストマンケミカル社製のリガライトR1010、リガライトR1090、リガライトR1100、リガライトS5100、リガライトR7100、リガライトC6100(商品名)、イーストタックC100W、イーストタックC100L、イーストタックC100R、イーストタックC115W、イーストタックC115R(商品名)、ステペライトE(商品名)、フォーラルAXE(商品名)、ステペライトエステル10E(商品名)、ヤスハラケミカル社製のクリアロンP(商品名)、クリアロンM(商品名)、クリアロンK(商品名)、YSポリスターUH(商品名)、エクソン社製のエスコレッツ5340、エスコレッツ5320、エスコレッツ5300、エスコレッツ5380、エスコレッツ5400、エスコレッツ227E、エスコレッツ5600、エスコレッツ5690(商品名)、日本ゼオン社製のクイントンA100、クイントンB170、クイントンM100、クイントンR100、クイントンS195、クイントンD100、クイントンU185、クイントンDX395、クイントン390N、クイントンN180、クイントンG100B、クイントンG115、クイントンE200SN、クイントンD200、クイントン1105、クイントン1325、クイントン1340(商品名)出光興産社製のアイマーブS100、アイマーブS110、アイマーブP100、アイマーブP125、アイマーブP140(商品名)、理化ファインテク社製のリカロジンF(商品名)等が挙げられる。
水素添加誘導体以外の粘着付与剤としては、特に限定されないが、例えば、天然ロジン、重合ロジン、変性ロジン、天然ロジンのグリセロールエステル、変性ロジンのグリセロールエステル、天然ロジンのペンタエリスリトールエステル、変性ロジンのペンタエリスリトールエステルなどいったようなロジンエステル;天然テルペンのコポリマー、天然テルペンの3次元ポリマー、芳香族変性テルペン樹脂、テルペンフェノール樹脂、テルペン樹脂;ピネン樹脂、脂肪族石油炭化水素樹脂(C5系樹脂)、芳香族石油炭化水素樹脂(C9系樹脂)、ジシクロペンタジエン系樹脂、C5/C9共重合系樹脂、環状脂肪族石油炭化水素樹脂が挙げられる。このなかでも、脂肪族石油炭化水素樹脂(C5系)、芳香族石油炭化水素樹脂(C9系樹脂)、C5/C9共重合系樹脂、環状脂肪族石油炭化水素樹脂、テルペン樹脂、天然及び変性ロジンエステル、並びに、それらの混合物が好ましい。市販品としては、荒川化学社製エステルガムAA-L、エステルガムA、エステルガムAAV、エステルガム、エステルガム105、エステルガムAT、ベンセルA、ベンセルAZ、ベンセルC、ベンセルD125、ベンセルD160(商品名)、スーパーエステル(商品名)、タマノル(商品名)、パインクリスタル(商品名)、アラダイム(商品名)、CrayValley社製のWingtack10、Wingtack95、Wingtack98、WingtackExtra、WingtackRWT-7850、WingtackPLUS、WingtackET、WingtackSTS、Wingtack86(商品名)、Norsolnene(製品名)、イーストマンケミカル社製のPiccotac8095、Piccotac1095、Piccotac1098、Piccotac1100(商品名)、エクソンモービルケミカル社製のエスコレッツ1102、エスコレッツ1202、エスコレッツ1204LS、エスコレッツ1304、エスコレッツ1310、エスコレッツ1315、エスコレッツ224、エスコレッツ2101、エスコレッツ213、エスコレッツ807(商品名)、アリゾナケミカル社製のSylvagum(商品名)およびSylvalite(商品名)、およびアッシュランド製のPiccolyte(商品名)、ヤスハラケミカル社製のYSレジンPX(商品名)、YSレジンPXN(商品名)、YSポリスターU(商品名)、YSポリスターT(商品名)、YSポリスターS(商品名)、YSポリスターG(商品名)、YSポリスターN(商品名)、YSポリスターK(商品名)、YSポリスターTH(商品名)、YSレジンTO(商品名)、YSレジンTR(商品名)、YSレジンSX(商品名)、丸善石油化学社製のマルカレッツM(商品名)等が挙げられる。
高い粘着性、高い保持力を有する粘接着剤組成物を得ること、及び経済性の観点からは、粘着付与剤として、脂肪族系粘着付与剤を用いることが好ましい。脂肪族系粘着付与剤としては、特に限定されないが、例えば、脂肪族石油炭化水素樹脂(C5系樹脂)、脂肪族石油炭化水素樹脂(C5系樹脂)の水素添加誘導体、C5/C9共重合系樹脂、C5/C9共重合系樹脂の水素添加誘導体、環状脂肪族石油炭化水素樹脂、環状脂肪族石油炭化水素樹脂の水素添加誘導体が挙げられる。なお、脂肪族系粘着付与剤とは、脂肪族炭化水素基の含有量が、好ましくは50質量%以上であり、より好ましくは70質量%以上であり、さらに好ましくは80質量%以上であり、よりさらに好ましくは88質量%以上であり、さらにより好ましくは95質量%以上である粘着付与剤をいう。脂肪族炭化水素基の含有量が上記範囲内であることにより、粘着性、保持力及び経済性がより向上する傾向にある。
高い接着力、高い塗工性を有する粘接着剤組成物を得るという観点からは、粘着付与剤として、芳香族系粘着付与剤を用いることが好ましい。芳香族系粘着付与剤としては、特に限定されないが、例えば、芳香族石油炭化水素樹脂(C9系樹脂)及びC5/C9共重合系樹脂が挙げられる。なお、芳香族系粘着付与剤とは、芳香族系炭化水素基の含有量が、好ましくは50質量%以上であり、より好ましくは70質量%以上であり、さらに好ましくは80質量%以上であり、よりさらに好ましくは88質量%以上であり、さらにより好ましくは95質量%以上である粘着付与剤をいう。芳香族系炭化水素基の含有量が上記範囲内であることにより、粘着力、塗工性がより向上する傾向にある。
粘接着剤組成物として、接着性の高いもの、接着強度の経時変化やクリープ性能(値が小さい方が良好)の低いもの、溶融粘度の低いもの、耐熱性の高いもの、及び、それらのバランスが良好なものを得るという観点から、粘接着剤組成物中に含まれるブロック共重合体の非ガラス相のブロック(例えば、重合体ブロック(D)、通常は中間ブロック)に親和性のある粘着付与剤を20~75質量%、且つブロック共重合体のガラス相のブロック(例えば、重合体ブロック(Ar)、通常は外側ブロック)に親和性のある粘着付与剤を0.1~30質量%含有することがより好ましい。ここで、ブロック共重合体とは、成分(A)、(B)を含む概念である。
ここで粘接着剤組成物に含まれる重合体とは、成分(A)、成分(B)と後述するビニル芳香族系エラストマー、共役ジエン系ゴム、天然ゴムをいう。
「軟化剤」とは、粘接着剤組成物の硬度を下げ、粘度を低下させる働きを有するものをいう。軟化剤としては、特に限定されないが、例えば、公知のパラフィン系プロセスオイル、ナフテン系プロセスオイル、アロマ系プロセスオイル、エキステンダーオイル及びこれらの混合オイル等の石油系オイル類;植物性油;可塑剤;合成液体オリゴマー;並びに、これらの混合物が挙げられる。
粘接着組成物の粘度低下、粘着性向上、低硬度化の観点から、オイル類を用いることができる。オイル類としては、特に限定されないが、例えば、公知のパラフィン系プロセスオイル、ナフテン系プロセスオイル、アロマ系プロセスオイル、エキステンダーオイル及びこれらの混合オイル等が挙げられる。低温特性、耐老化性、耐汚染性、色調の観点からパラフィン系プロセスオイルが好ましく、相溶性の観点からアロマ系プロセスオイルが好ましく、低温特性、耐老化性、耐汚染性、色調、相溶性のバランスの観点からナフテン系プロセスオイルが好ましい。
軟化剤として天然由来成分を用いたい場合、植物性油が用いられる。植物性油としては特に限定されないが、ひまし油、トール油、パインタールなどが挙げられる。耐寒性の観点からひまし油が好ましい。
可塑剤としては特に限定されないが、DBPやDOPといった二塩基酸エステルなどが挙げられる。
本実施形態の粘接着剤組成物は、必要に応じて、成分(A)及び成分(B)以外の重合体、ワックス、極性基含有重合体、安定剤、及び微粒子充填剤を含んでもよい。
成分(A)及び成分(B)以外の重合体としては、特に限定されないが、例えば、ポリオレフィン、ポリオレフィン系共重合体、ビニル芳香族系エラストマー、その他ゴムが挙げられる。なお、本明細書において、「成分(A)及び成分(B)以外の」とは、成分(A)及び成分(B)のいずれにも該当しないことを意味する。
成分(A)及び成分(B)以外の重合体の含有量に限定はないが、成分(A)と成分(B)の合計が、成分(A)、成分(B)、並びに、成分(A)及び成分(B)以外の重合体の合計100質量部に対して、10質量部以上となるようにすることが好ましい。成分(A)と成分(B)の合計は、20質量部以上であってもよいし、30質量部以上であってもよいし、50質量部以上であってもよい、70質量部以上であってもよいし、80質量部以上であってもよいし、90質量部以上であってもよい。また、成分(A)及び成分(B)以外の重合体を含まなくてもよい。
スチレン-イソプレン系ブロック共重合体の市販品としては、日本ゼオン社製のクインタック3421、クインタック3620、クインタック3433N、クインタック3520、クインタック3450、クインタック3270、クインタック3280、クインタック3390(商品名)、クレイトンポリマー社製のD1107P、D1111、D1112P、D1113P、D1114PX、D1117P、D1119P、D1124P、D1128PX、D1193P、D4433P(商品名)、TSRC社製のベクター4111A、ベクター4111N、ベクター4113A、ベクター4113N、ベクター4114A、ベクター4114N、ベクター4186A、ベクター4187A、ベクター4211A、ベクター4211N、ベクター4213A、ベクター4213N、ベクター4215A、ベクター4230、ベクター4293A、ベクター4411A(商品名)、スチレン-ブタジエン系ブロック共重合体の市販品としては、クレイトンポリマー社製のD1101、D1102、D1116、D1118、D1122、D1133、D1144、D1184、D4141、D4150、D4158(商品名)TSRC社製のベクター2336、ベクター2411、ベクター2411P、ベクター2518、ベクター2518A、ベクター2518LD、ベクター2518P、ベクター2518PC、ベクター、ベクター6241A、ベクター7400、ベクター8508、ベクター8508A、タイポール3201、タイポール3206、タイポール4202、タイポール4230、タイポール4270(商品名)、旭化成ケミカルズ社製のタフプレンA、タフプレン125、タフプレン126S、タフプレン315P、アサプレンT411、アサプレンT412、アサプレンT413、アサプレンT420、アサプレンT432、アサプレンT436、アサプレンT437、アサプレンT438、アサプレンT439(商品名)などが挙げられる。水素添加スチレン-イソプレン系ブロック共重合体の市販品としては、クレイトンポリマー社製のG1701、G1702、G1750X、G1765X、G1780X(商品名)、クラレ社製のセプトン1001、セプトン1020、セプトン2002、セプトン2004、セプトン2005、セプトン2006、セプトン2007、セプトン2063、セプトン2104(商品名)などが挙げられる。水素添加スチレン-ブタジエン系ブロック共重合体の市販品としては、クレイトンポリマー社製のG1643、G1645、G1650、G1651、G1652、G1654、G1657、G1726(商品名)、クラレ社製のセプトン8004、セプトン8006、セプトン8007、セプトン8076、セプトン8104(商品名)、TSRC社製のタイポール6150、タイポール6151、タイポール6152、タイポール6154、タイポール6159(商品名)、旭化成ケミカルズ社製のH1221,H1062、H1052、H1041、H1051、H1057、H1043、N504(商品名)などが挙げられる。水素添加スチレン-ブタジエン-イソプレン系ブロック共重合体の市販品としてはクラレ社製のセプトン4033、セプトン4044、セプトン4055、セプトン4077、セプトン4099(商品名)などが挙げられる。
天然ゴムを用いることにより、粘接着剤組成物の架橋性がより向上し、経済性にも優れる傾向にある。
粘接着剤組成物を被着体に張り付け、それを剥がしたときの糊残りの低減や、粘接着剤組成物の接着強度の経時変化抑制あるいはクリープ性(値が小さい方が良好)、耐熱性及び耐候性等の観点からは、水素添加ビニル芳香族系エラストマーを用いることができる。水素添加ビニル芳香族系エラストマーとしては、特に限定されないが、例えば、S-EB-S(S:ポリスチレンブロック、EB:エチレン/ブチレン共重合体ブロック)等の構造を有する水素添加スチレン-ブタジエン系ブロック共重合体;S-EP-S(S:ポリスチレンブロック、EP:エチレン/プロピレン共重合体ブロック)等の構造を有する水素添加スチレン-イソプレン系ブロック共重合体;S-EEP-S(S:ポリスチレンブロック、EEP:エチレン/エチレン/プロピレン共重合体ブロック)等の構造を有する水素添加スチレン-ブタジエン-イソプレン系ブロック共重合体等が挙げられる。このなかでも、水素添加スチレン-ブタジエン系ブロック共重合体、水素添加スチレン-イソプレン系ブロック共重合体が好ましい。
水素添加ビニル芳香族系エラストマー中の共役ジエン化合物に基づく不飽和二重結合の水素添加率は、好ましくは90mol%超過である。
粘接着組成物の凝集力、粘着力、タック、T(ODT)(秩序無秩序転移温度)の調整の観点から、その他の部分水素添加ビニル芳香族系エラストマーを用いることが好ましい。T(ODT)(秩序無秩序転移温度)を調整することにより、溶融粘度を調整することができる。その他の部分水素添加ビニル芳香族系エラストマーとは、少なくとも1つのビニル芳香族炭化水素を主体とする重合体ブロックと少なくとも1つの共役ジエン化合物を主体とする重合体ブロックとを含有し、共役ジエン化合物に基づく不飽和二重結合の水素添加率H(%)が5~90mol%であり、かつ-100℃から0℃における損失係数tanδの最大値が0.4未満であるものをいう。
粘接着剤組成物として、高い柔軟性、高い接着性を持たせ、ゲル化を抑制する観点、あるいは、高い経済性等の観点からは、非水素添加ビニル芳香族系エラストマーを用いてもよい。非水素添加ビニル芳香族系エラストマーとしては、特に限定されないが、例えば、スチレン-エチレン系ブロック共重合体;S-B-S、(S-B)nX(S:ポリスチレンブロック、B:ポリブタジエンブロック、X:カップリング剤の残基)などの構造を有するスチレン-ブタジエン系ブロック共重合体;スチレン-プロピレン系ブロック共重合体;S-I-S、(S-I)nX(S:ポリスチレンブロック、I:ポリイソプレンブロック、X:カップリング剤の残基)などの構造を有するスチレン-イソプレン系ブロック共重合体;(S-(I/B))nX、S-(I/B)-S(S:ポリスチレンブロック、I/B:イソプレン/ブタジエン共重合体ブロック(イソプレンとブタジエンは任意の割合で交互にならんでもよく、その割合は一定でなくてもよい)、X:カップリング剤の残基)などの構造を有するスチレン-ブタジエン-イソプレン系ブロック共重合体が挙げられる。この中でも、(S-I)nX、(S-B)nX、(S-(I/B))nXが好ましく、ラジアル構造を有することがより好ましい。これらは、1種単独で用いても、2種以上併用してもよい。
粘接着剤組成物として、優れたタックを持たせる観点又は経済性の観点からは、非水素添加イソプレン単量体単位を有するイソプレン系ブロック共重合体を用いてもよい。イソプレン系ブロック共重合体としては、特に限定されないが、例えば、(S-I)n、(S-I)n-S、(S-I)nX(S:ポリスチレンブロック、I:ポリイソプレンブロック、n:1以上の整数、好ましくは1~6の整数、X:カップリング剤の残基)等の構造を有するスチレン-イソプレン系ブロック共重合体が好ましい。これらは、1種単独で用いても、2種以上併用してもよい。
加工性、180℃以下における低い溶融粘度や良好なタックや粘着力、接着性、ダイカット性の観点からは、共役ジエン系ゴムを用いることができる。共役ジエン系ゴムとしては、特に限定されないが、例えば、イソプレン-イソブチレンゴム、ポリイソプレンゴム、ポリブタジエンゴム、スチレン-ブタジエンゴム、スチレン-イソプレンゴム、プロピレン-ブチレンゴム等が挙げられる。
粘接着剤組成物として、高い低温塗工性、低いクリープ性能、高強度あるいは高伸度等が必要な場合には、重合体をアイオノマーの状態で使用してもよい。アイオノマーとしては、特に限定されないが、例えば、金属イオンにより中和されるかまたは部分的に中和されるカルボキシレート、スルホネートまたはホスホネートを含む単独重合体又は共重合体が好ましい。アイオノマーの含有量は、粘接着剤組成物の総量に対して、好ましくは5質量%以下である。
粘接着剤組成物として、高温貯蔵安定性や高伸度を持たせる観点、あるいは粘接着剤組成物中の粘着付与樹脂量を低減する(組成物中の55質量%以下、さらに45質量%以下)等の観点からは、ポリオレフィン系樹脂を用いることができる。ポリオレフィン系樹脂としては、特に限定されないが、例えば、α-オレフィンとオレフィンの共重合体、あるいはプロピレン単独重合体を用いることが好ましい。これらのポリマーの融点(条件:DSC測定、5℃/分)は、好ましくは110℃以下であり、より好ましくは100℃以下であり、さらに好ましくは60℃~90℃である。これらのポリマーは樹脂であってもエラストマーであってもよい。
ポリオレフィン系樹脂を用いた粘接着剤組成物中には、液状成分(オイル等)を含有することが好ましい。液状成分の含有量は、粘接着剤組成物100質量%に対して、好ましくは20質量%以上であり、より好ましくは25質量%以上である。また、伸度が必要な場合は、オレフィン系エラストマーを併用することが好ましく、-10℃以下にTgを有するオレフィン系エラストマーを併用することがより好ましい。
粘接着剤組成物には、必要に応じて、ワックスを含有してもよい。ワックスの添加量は、粘接着剤組成物100質量%に対して、好ましくは20質量%以下であり、より好ましくは2~10質量%であり、さらに好ましくは5~10質量%である。ワックスの添加量が上記範囲内であることにより、溶融粘度、特に140℃以下での溶融粘度がより低下する傾向にある。
粘接着剤組成物は、必要に応じて、窒素、酸素、ケイ素、リン、硫黄、スズなどからなる群より選ばれる原子を含む極性基含有重合体を含んでもよい。極性基含有重合体としては、特に限定されないが、例えば、ブロック共重合体に結合した、いわゆる変性重合体や、ブロック共重合体成分を無水マレイン酸等の変性剤で変性した変性ブロック共重合体、側鎖や末端をアミンやエポキシ、カルボン酸、カルボン酸無水物などで変性したオイル、などが挙げられる。極性基含有重合体を用いることにより、高吸水性高分子(SAP)、アクリル樹脂、塩化ビニル、ナイロンなどといった樹脂やその架橋物、及びガラス、金属、などといった高いSP値を有する被着体に対する粘接着特性がより向上する傾向にある。
市販品としては、クラレ社製のHG252(商品名)、旭化成ケミカルズ社製のM1943、M1911、M1913、MP10、タフプレン912(商品名)、TSRC社製のタイポール7131(商品名)などが挙げられる。
粘接着剤組成物は、必要に応じて、安定剤を含んでもよい。「安定剤」とは、ホットメルト接着剤の熱による分子量低下、ゲル化、着色、臭気の発生等を防止して、ホットメルト接着剤の安定性を向上するために配合されるものであり、特に制限されるものではない。
安定剤として、例えば酸化防止剤及び光安定剤などを例示することができる。酸化防止剤及び光安定剤は、一般的に使い捨て製品に使用されるものであって、後述する目的とする使い捨て製品を得ることができるものであれば使用することができ、特に制限されるものではない。
「酸化防止剤」は、例えば、ホットメルト接着剤の酸化劣化を防止するために使用することができる。酸化防止剤としては、特に限定されないが、例えば、2,6-ジ-t-ブチル-4-メチルフェノール、n-オクタデシル-3-(4’-ヒドロキシ-3’,5’-ジ-t-ブチルフェニル)プロピオネート、2,2’-メチレンビス(4-メチル-6-t-ブチルフェノール)、2,2’-メチレンビス(4-エチル-6-t-ブチルフェノール)、2,4-ビス〔(オクチルチオ)メチル〕-0-クレゾール、2-t-ブチル-6-(3-t-ブチル-2-ヒドロキシ-5-メチルべンジル)-4-メチルフェニルアクリレート、2,4-ジ-t-アミル-6-〔1-(3,5-ジ-t-アミル-2-ヒドロキシフェニル)エチル〕フェニルアクリレート、2-[1-(2-ヒドロキシ-3,5-ジ-tert-ペンチルフェニル)]アクリレート等のフェノール系酸化防止剤;ジラウリルチオジプロビオネート、ラウリルステアリルチオジプロピオネートペンタエリスリトールーテトラキス(β-ラウリルチオプロピオネート)等のイオウ系酸化防止剤;トリス(ノニルフェニル)ホスファイト、トリス(2,4-ジ-t-ブチルフェニル)ホスファイト等のリン系酸化防止剤等が挙げられる。これらは、1種単独で用いても、2種以上を併用してもよい。
「光安定剤」は、例えば、ホットメルト接着剤の耐光性(UV照射後の低い粘接着特性変化)を改善するために使用することができる。光安定剤としては、特に限定されないが、例えば、2-(2’-ヒドロキシ-5’-メチルフェニル)ベンゾトリアゾール、2-(2’-ヒドロキシ-3’,5’-t-ブチルフェニル)ベンゾトリアゾール、2-(2’-ヒドロキシ-3’,5’-ジ-t-ブチルフェニル)-5-クロロベンゾトリアゾール等のベンゾトリアゾール系紫外線吸収剤;2-ヒドロキシ-4-メトキシベンゾフェノン等のベンゾフェノン系紫外線吸収剤;トリアジン系紫外線吸収剤;ヒンダードアミン系光安定剤;ラクトン系安定剤:HALS等を挙げることができる。これらは、1種単独で用いても、2種以上を併用してもよい。
また、本実施形態の粘接着剤組成物中の耐光剤含有量としては、耐光剤のブリードの抑制や経済性の点で、1質量%以下が好ましく、0.5質量%以下がより好ましく、0.3質量%以下がさらに好ましい。
より高い耐光性の点で、上記の耐光剤にさらに上記の酸化防止剤を併用することが好ましい。
酸化防止剤の中で、より高い耐光性の点で、上記耐光剤に加えて、少なくともリン系酸化防止剤を用いることが好ましい。
本実施形態の粘接着剤組成物中の酸化防止剤含有量としては、高い耐光性の点で、0.02質量%以上が好ましく、0.04質量%以上がより好ましく、0.06質量%以上がさらに好ましい。
また、本実施形態の粘接着剤組成物中の耐光剤含有量としては、酸化防止剤のブリードの抑制や経済性の点で、1.5質量%以下が好ましく、1.0質量%以下がより好ましい。
粘接着剤組成物は、必要に応じて、微粒子充填剤を含んでいてもよい。微粒子充填剤としては、特に限定されないが、例えば、雲母、炭酸カルシウム、カオリン、タルク、酸化チタン、ケイソウ土、尿素系樹脂、スチレンビーズ、焼成クレー、澱粉、亜鉛華、活性亜鉛華形質炭酸マグネシウム、水酸化シリカゲル、珪藻土、硫酸バリウム等が挙げられる。これらの形状は、好ましくは球状であり、その寸法(球状の場合は直径)については特に限定されるものではない。
本実施形態の粘接着剤組成物の性能は、後述する実施例において示される条件により作製される粘着テープを用い、実施例中に示された測定条件に従って測定することができる。
本実施形態の粘接着剤組成物は、公知の方法により、上述した水素添加ブロック共重合体組成物と、粘着付与剤と、軟化剤と、必要に応じてその他の成分と、を混合することにより製造することができる。混合方法としては、特に限定されないが、例えば、ブロック共重合体組成物、粘着付与剤、軟化剤とを、混合機又はニーダー等で、加熱しながら均一混合する方法が挙げられる。
粘接着剤組成物を塗布して使用する場合、その塗布方法は、目的とする製品を得ることができる限り、特に制限されるものではなく、例えば、粘接着剤組成物を溶媒に溶かし、溶液塗工する方法や粘接着剤組成物を溶融させて塗工するホットメルト塗工法等で塗工する方法が挙げられる。
衛生材料向け使い捨て製品向けのホットメルト粘接着剤は、スパイラル塗工に適している。ホットメルト粘接着剤を、スプレー塗工にて広い幅で塗工できることは、使い捨て製品を製造するには極めて有用である。広い幅で塗工できるホットメルト接着剤は、ホットエアーの圧力を調整することにより、塗工幅を狭く調節することが可能である。
この点、本実施形態の粘接着剤組成物は、広い幅でスパイラル塗工が可能であるため、衛生材料向け使い捨て製品用として好適である。
本実施形態の粘接着剤組成物は、良好な溶解性及び塗工性、吐出安定性、表面肌を有し、粘着性及び粘着力に優れ、かつこれらの粘接着特性バランスも良好である。このような特徴を生かして、各種粘着テープ・ラベル類、感圧性薄板、感圧性シート、表面保護シート・フィルム、各種軽量プラスチック成型品固定用裏糊、カーペット固定用裏糊、タイル固定用裏糊、接着剤等に利用でき、特に粘着性テープ用、粘着性シート・フィルム用、粘着性ラベル用、表面保護シート・フィルム用、衛材用等の各種用途の粘接着剤用として好適に用いることができる。
下記測定方法(1)の方法で測定した。ただし、測定方法(1)の方法で測定した際に成分(B)の分子量が成分(A)の分子量の2.5倍以上となる場合には、測定方法(2)の方法で測定を行い、その結果を成分(A)及び成分(B)の重量平均分子量とした。
1.測定方法(1)
成分(A)及び成分(B)の重量平均分子量を、後述の測定条件に基づき、市販の標準ポリスチレンの測定から求めた検量線(標準ポリスチレンのピーク分子量を使用して作成)を使用して、各例の(水素添加)ブロック共重合体組成物を測定サンプルとして得られたクロマトグラムのピークに基づいて求めた。すなわち、測定ソフトとしてHLC-8320EcoSEC収集を用い、解析ソフトとしてHLC-8320解析を用いて重量平均分子量を求めた。
後述の調製方法(重合方法、並びに、カップリング剤の種類及び使用量)から判断して、分子量30,000以上の範囲にピークトップを有し、且つブロック共重合体組成物の総ピーク面積に対して面積比が0.1以上を有するピークのうち、ピークトップ分子量が最も低いピークを成分(A)のピークとし、ピークトップ分子量が成分(A)の分子量より高く、且つ、分子量50,000以上の範囲にピークトップを有し、且つ、総ピーク面積に対して面積比が0.1以上を有するピークを成分(B)のピークとした。
GPC :HLC-8320GPC(東ソー株式会社製)
システム(測定・解析)ソフト:HLC-8320EcoSEC収集、HLC-8320解析(東ソー株式会社製)
検出器 :RI
検出感度 :3mV/分
サンプリングピッチ:600msec
カラム :TSKgel superHZM-N(6mmI.D×15cm)4本(東ソー株式会社製)
溶媒 :THF(テトラヒドロフラン)
流量 :0.6mm/分
濃度 :0.5mg/mL
カラム温度 :40℃
注入量 :20μL
成分(A)及び成分(B)の重量平均分子量を、後述の測定条件に基づき、市販の標準ポリスチレンの測定から求めた検量線(標準ポリスチレンのピーク分子量を使用して作成)を使用して、各例の(水素添加)ブロック共重合体組成物を測定サンプルとして得られたクロマトグラムのピークに基づいて求めた。すなわち、測定・解析ソフトとしてEmpower3を用いて重量平均分子量を求めた。水素添加したものについては、水素添加後ポリマーの分子量を測定した。
まず、分子量30,000以上の範囲にピークトップを有し、且つブロック共重合体組成物の総ピーク面積に対して、後述のピーク分割によって算出される面積比が0.2以上を有する単独ピークのうち、ピークトップ分子量が最も低いピークを成分(A)のピークとし、それより高い分子量範囲のピークすべて(ただし、ピークの重量平均分子量が100万未満のもの)を成分(B)とした。
GPC:ACQUITY APCシステム(日本ウォーターズ株式会社製)
システム(測定・解析)ソフト;Empower3(日本ウォーターズ株式会社製) 検出器:RI
屈折率単位フルスケール:500μRIU
出力フルスケール:2000mV
サンプリングレート:10ポイント数/sec
カラム:ACQUITY APC XT125(4.6mm×150mm);1本
ACQUITY APC XT200(4.6mm×150mm);1本
ACQUITY APC XT900(4.6mm×150mm);1本
ACQUITY APC XT450(4.6mm×150mm);1本
溶媒:THF(テトラヒドロフラン)
流量:1.0mL/分
濃度:0.1mg/mL
カラム温度:40℃
注入量:20μL
上記(1-1)測定方法(1)又は(2)で測定した溶出曲線の総ピーク面積に対する、(1-1)に記載の方法で決定した成分(A)及び成分(B)各々のピークの面積の比から、成分(A)及び成分(B)の含有量を求めた。
なお、面積比については、解析ソフトにHLC-8320解析を用いて各ピーク間曲線の変曲点での垂直分割により求めた。
一定量の水素添加ブロック共重合体組成物をクロロホルムに溶解し、紫外分光光度計(島津製作所製、UV-2450)を用いて、溶解液中のビニル芳香族炭化水素成分(スチレン)に起因する吸収波長(262nm)のピーク強度を測定した。得られたピーク強度から、検量線を用いてビニル芳香族炭化水素単量体単位(スチレン)の含有量を算出した。
水素添加ブロック共重合体組成物中のビニル結合量及び共役ジエン化合物に基づく不飽和二重結合のトータル水素添加率を、核磁気共鳴スペクトル解析(NMR)により、下記の条件で測定した。
(測定条件)
測定機器 :JNM-LA400(JEOL製)
溶媒 :重水素化クロロホルム
測定サンプル :ポリマーを水素添加する前後の抜き取り品
サンプル濃度 :50mg/mL
観測周波数 :400MHz
化学シフト基準:TMS(テトラメチルシラン)
パルスディレイ:2.904秒
スキャン回数 :64回
パルス幅 :45°
測定温度 :26℃
動的粘弾性スペクトルを下記の方法により測定し、損失係数tanδの最大値を得た。
モル体積、モル凝集エネルギーはBicerano法に従って求めた。
なお、共役ジエン化合物を主体とする重合体ブロックのSP値を求める際の水素未添加の1,2-結合、水素添加後の1,2-結合、水素未添加の1,4-結合及び水素添加後の1,4-結合の各成分の含有量は、水素添加率とビニル結合量から以下のように算出した。
水素未添加の1,2-結合(mol%);(ビニル結合量)-(水素添加後の1,2-結合)
水素添加後の1,2-結合(mol%);(ビニル結合量)×(ビニル結合量の水素添加率)
水素未添加の1,4-結合(mol%);100-(ビニル結合量)-(水素添加後の1,4-結合)
水素添加後の1,4-結合(mol%);(水素添加率)-(水素添加後の1,2-結合)
(粘接着剤組成物(配合α、配合β、配合γ)の作製)
配合α:水素添加ブロック共重合体組成物100質量部に対して、粘着付与剤であるQuintoneR100(日本ゼオン(株)製)を140質量部(実施例16及び実施例20は100質量部)と、軟化剤であるダイアナプロセスオイルNS-90S(出光興産(株)製)を30質量部とを配合し、180℃×30分間、加圧双腕型ニーダー(型式:D0.3-3、(株)森山製作所)で溶融混練し、均一なホットメルト型粘接着剤組成物を得た。
配合β:水素添加ブロック共重合体組成物100質量部に対して、粘着付与剤であるQuintoneR100(日本ゼオン(株)製)を180質量部と、軟化剤であるダイアナプロセスオイルPW-90(出光興産(株)製)を70質量部とを配合し、180℃×30分間、加圧双腕型ニーダー(型式:D0.3-3、(株)森山製作所)で溶融混練し、均一なホットメルト型粘接着剤組成物を得た。
配合γ:表5に記載の配合で、180℃×30分間、加圧双腕型ニーダー(型式:D0.3-3、(株)森山製作所)で溶融混練し、均一なホットメルト型粘接着剤組成物を得た。
粘接着剤組成物の溶融粘度は、温度180℃でブルックフィールド型粘度計(ブルックフィールド社製 DV-III)により測定した。得られた値に基づいて溶融粘度を下記の基準により評価した。評価は、良好な順から◎、○、×とした。
溶融粘度(Pa・s)≦50 :◎
50<溶融粘度(Pa・s)≦150 :○
150<溶融粘度(Pa・s) :×
<(2-1-2)粘接着剤組成物(配合β)の溶融粘度>
粘接着剤組成物の溶融粘度は、温度160℃でブルックフィールド型粘度計(ブルックフィールド社製 DV-III)により測定した。得られた値に基づいて溶融粘度を下記の基準により評価した。評価は、良好な順から○、△、×とした。
溶融粘度(Pa・s)≦15 :○
15<溶融粘度(Pa・s)≦50 :△
50<溶融粘度(Pa・s) :×
粘接着組成物の風合いを評価するために、JIS-K 2207に準じ、恒温水浴槽で25℃に保った粘接着組成物に、規定の針が5秒間に進入する長さを測定した。評価は、良好な順から◎、○、△、×とした。
針入度(1/10mm)≧60 :◎
60>針入度(1/10mm)≧45 :○
45>針入度(1/10mm)≧30 :△
30>針入度(1/10mm) :×
<(2-2-2)粘接着組成物(配合β、配合γ)の針入度>
粘接着組成物の風合いを評価するために、JIS-K 2207に準じ、恒温水浴槽で25℃に保った粘接着組成物に、規定の針が5秒間に進入する長さを測定した。評価は、良好な順から○、×とした。
針入度(1/10mm)≧40 :○
40>針入度(1/10mm) :×
溶融させた粘接着剤組成物を室温まで冷却し、これをトルエンに溶かした。得られたトルエン溶液をアプリケーターでPETフィルムにコーティングし、その後、室温で30分間、70℃のオーブンで7分間保持し、トルエンを完全に蒸発させて、粘着テープを作成した。粘着テープの基材であるPETフィルムと粘着層の厚さはそれぞれ、粘接着組成物(配合α)の場合は50μm/40μmであり、粘接着組成物(配合β)の場合は38μm/30μmとした。
粘接着剤組成物のプローブタックはASTM D2979に準じて測定した。温度23℃にて、粘着テープをウェイト(荷重10g)に張り付けた後、プローブ(5mmφ)を1mm/secの速さで粘着テープに接触させる。1秒後に1mm/secの速さでプローブを引き剥がし、そのときの最大値をプローブタックの値として測定し、タックを評価した。評価は、良好な順から◎、○、△、×とした。
プローブタック(N/5mmφ)≧2.0 :◎
2.0>プローブタック(N/5mmφ)≧1.2 :○
1.2>プローブタック(N/5mmφ)≧0.6 :△
0.6>プローブタック(N/5mmφ) :×
25mm幅の粘着テープをSUS板に貼り付け、引き剥がし速度300mm/minで引き剥がし、その際の180°剥離力を測定した。得られた剥離力に基づいて下記の基準により粘接着剤組成物の粘着力を評価した。評価は、良好な順から○、△、×とした。
7≦粘着力(N/10mm) :○
4≦粘着力(N/10mm)<7 :△
粘着力(N/10mm)<4 :×
<(2-4-2)粘接着剤組成物の粘着力(配合β、配合γ)>
25mm幅の粘着テープをSUS板に貼り付け、引き剥がし速度300mm/minで引き剥がし、その際の180°剥離力を測定した。得られた剥離力に基づいて下記の基準により粘接着剤組成物の粘着力を評価した。評価は、良好な順から○、×とした。
5≦粘着力(N/10mm) :○
粘着力(N/10mm)<5 :×
SUS板に15mm×15mmの面積が接するように粘着テープを貼り付け、50℃において1kgの荷重を与えて粘着テープがずれ落ちるまでの時間を測定した。得られた時間に基づいて、下記の基準により粘接着剤組成物の保持力を評価した。評価は、良好な順から◎、○、△、×とした。
300≦保持力(分) :◎
130≦保持力(分)<300 :○
70≦保持力(分)<130 :△
保持力(分)<70 :×
<(2-5-2)粘接着剤組成物(配合β、配合γ)の保持力>
SUS板に25mm×15mmの面積が接するように粘着テープを貼り付け、50℃において1kgの荷重を与えて粘着テープがずれ落ちるまでの時間を測定した。得られた時間に基づいて、下記の基準により粘接着剤組成物の保持力を評価した。評価は、良好な順から○、△、×とした。
30≦保持力(分) :○
5≦保持力(分)<30 :△
保持力(分)<5 :×
<(2-6)粘接着剤組成物(配合β)のボールタック>
実施例及び比較例で得られた粘接着剤組成物のタックは、JIS-Z0237に準じた、傾斜式ボールタックにより評価した。具体的には、剛球を置く起点と、起点に続く助走路(100mm)と、助走路に続く粘着テープの粘着面(100mm)を斜面に備える三角形の装置(傾斜角30度)を用意し、斜面上方の起点から斜面下方の粘着面へ向けて、剛球(サイズ:1/32~32/32インチ)を転がした。粘着面上で停止したボールのサイズの32倍の数値を「ボールナンバー」と呼び、各粘着テープにおいて停止した最大のボールナンバーを測定した。得られたボールナンバーに基づいて、下記の基準により粘接着剤組成物のタックを評価した。評価は、良い順から○、△、×とする。
25≦ボールナンバー :○
20≦ボールナンバー<25 :△
ボールナンバー<20 :×
後述する実施例及び比較例において、水素添加ブロック共重合体組成物を作製する際に用いる水素添加触媒を、下記の方法により調製した。攪拌装置を具備する反応容器を窒素置換しておき、これに、乾燥、精製したシクロヘキサンを1L仕込んだ。次に、ビス(η5-シクロペンタジエニル)チタニウムジクロリド100mmolを添加した。これを十分に攪拌しながら、トリメチルアルミニウム200mmolを含むn-ヘキサン溶液をさらに添加して、室温にて約3日間反応させた。これにより水素添加触媒を得た。
<製造例1>
攪拌機及びジャケット付きの内容量40Lのステンレス製オートクレーブを、洗浄、乾燥、窒素置換し、シクロヘキサン5960gを仕込み、ジャケットに温水を通水して内容物を70℃に設定した。N,N,N’,N’-テトラメチルエチレンジアミン(以下、TMEDAと称する)2.5g及びn-ブチルリチウムシクロヘキサン溶液(純分で3.79g)を添加し、スチレンを含むシクロヘキサン溶液(純分で430g)を連続的に添加した。スチレンの重合転化率は100%であった。引き続き、1,3-ブタジエンを含むシクロヘキサン溶液(純分で2600g)を連続的に添加して重合を継続した。ブタジエンの重合転化率は100%であった。その後に、カップリング剤4.84gを添加し、カップリング反応させた。カップリング剤としてはエポトートZX-1059(新日鉄住金化学株式会社)とシクロヘキサンを質量比で、90:10で混合したものを用いた。カップリング剤添加後、メタノール0.70gを加えて失活させた。モノマーは常に重合溶液中に添加されるように制御しながら3箇所から添加し、重合中の溶液の温度が最小である時点と最大である時点の温度差は3.2℃であった。
(成分(A))
攪拌機及びジャケット付きの内容量40Lのステンレス製オートクレーブを、洗浄、乾燥、窒素置換し、シクロヘキサンを仕込み、ジャケットに温水を通水して内容物を65℃に設定した。TMEDA及びn-ブチルリチウムシクロヘキサン溶液を添加し、スチレンを含むシクロヘキサン溶液を連続的に添加した。スチレンの重合転化率は100%であった。引き続き、1,3-ブタジエンを含むシクロヘキサン溶液を連続的に添加して重合を継続した。ブタジエンの重合転化率は100%であった。その後、メタノールを加えて失活させた。モノマーは常に重合溶液中に添加されるように制御しながら3箇所から添加し、重合中の溶液の温度が最小である時点と最大である時点の温度差は3.8℃であった。
攪拌機及びジャケット付きの内容量40Lのステンレス製オートクレーブを、洗浄、乾燥、窒素置換し、シクロヘキサンを仕込み、ジャケットに温水を通水して内容物を65℃に設定した。TMEDA及びn-ブチルリチウムシクロヘキサン溶液を添加し、スチレンを含むシクロヘキサン溶液を連続的に添加した。スチレンの重合転化率は100%であった。引き続き、1,3-ブタジエンを含むシクロヘキサン溶液を連続的に添加して重合を継続した。ブタジエンの重合転化率は100%であった。引き続き、スチレンを含むシクロヘキサン溶液を連続的に添加して重合を継続した。スチレンの重合転化率は100%であった。その後、メタノールを加えて失活させた。モノマーは常に重合溶液中に添加されるように制御しながら3箇所から添加し、重合中の溶液の温度が最小である時点と最大である時点の温度差は3.8℃であった。
TMEDA,n-ブチルリチウム、スチレン、1,3-ブタジエン、カップリング剤、及びメタノールの量、製造条件をそれぞれ表1に示すように変更したこと以外は製造例1と同様にして、製造例3~18、22、23の水素添加ブロック共重合体組成物を得た。これらの水素添加ブロック共重合体組成物については製造例1と同様の測定を行った。その結果を表1に示す。
<製造例19~21>
TMEDA,n-ブチルリチウム、スチレン、1,3-ブタジエン、カップリング剤、及びメタノールの量、カップリング剤の種類、製造条件をそれぞれ表1に示すように変更したこと以外は製造例1と同様にして、製造例19~21の水素添加ブロック共重合体組成物を得た。なお、カップリング剤としてテトラエトキシシランを用いた。これらの水素添加ブロック共重合体組成物については分子量と含有量の測定を除き製造例1と同様の測定を行った。分子量および含有量は測定方法(2)にしたがって求めた。その結果を表1に示す。
製造例1の水素添加ブロック共重合体組成物を用い、上述した粘接着組成物(配合α)の作製方法により、均一な、ホットメルト型粘接着剤組成物を得た。更に、上述した粘着テープの作製方法により粘着テープを得た。これらの粘接着剤組成物及び粘着テープを使って上述した粘接着剤組成物の物性の測定を行った。これらの結果を表2に示す。
<実施例2~13、比較例1~7>
製造例1の水素添加ブロック共重合体組成物に代えて、製造例2~11、18、19、12~17、及び、23の水素添加ブロック共重合体組成物を用いたこと以外は実施例1と同様の操作を行い、粘接着剤組成物及び粘着テープをそれぞれ作製し、特性を評価した。これらの結果を表2に示す。なお、30分混練してもトルクが安定しない場合は、トルクが安定するまで混練した。
<実施例14、15、17~19>
実施例1の水素添加ブロック共重合体組成物100質量部に代えて、表4に記載のポリマー配合例1~5の組成で混合した重合体組成物100質量部を用いたこと以外は実施例1と同様の操作を行い、粘接着剤組成物及び粘着テープをそれぞれ作成した。得られた各粘接着剤組成物及び粘着テープの評価結果を表2に示す。
<実施例16>
実施例1の粘着付与剤140質量部に代えて、同じ粘着付与剤を100質量部用いたこと以外は実施例1と同様の操作を行い、粘接着剤組成物及び粘着テープをそれぞれ作成した。得られた各粘接着剤組成物及び粘着テープの評価結果を表2に示す。
<実施例20>
粘着付与剤140質量部に代えて、同じ粘着付与剤を100質量部用い、製造例1の水素添加ブロック共重合体組成物に代えて、製造例19の水素添加ブロック共重合体組成物を用いたこと以外は実施例1と同様の操作を行い、粘接着剤組成物及び粘着テープをそれぞれ作成した。得られた各粘接着剤組成物及び粘着テープの評価結果を表2に示す。
製造例1の水素添加ブロック共重合体組成物を用い、上述した粘接着剤組成物(配合β)の作製方法により、均一な、ホットメルト型粘接着剤組成物を得た。更に、上述した粘着テープの作製方法により粘着テープを得た。これらの粘接着剤組成物及び粘着テープを使って上述した粘接着剤組成物の物性の測定を行った。これらの結果を表3に示す。
<実施例22~26、比較例8>
製造例1の水素添加ブロック共重合体組成物に代えて、製造例4、6、19~21、及び、23の水素添加ブロック共重合体組成物を用いたこと以外は実施例21と同様の操作を行い、粘接着剤組成物及び粘着テープをそれぞれ作製し、特性を評価した。これらの結果を表3に示す。なお、30分混練してもトルクが安定しない場合は、トルクが安定するまで混練した。
<実施例27~31>
実施例21の水素添加ブロック共重合体組成物100質量部に代えて、表4に記載のポリマー配合例6~10の組成で混合した重合体組成物100質量部を用いたこと以外は実施例1と同様の操作を行い、粘接着剤組成物及び粘着テープをそれぞれ作成した。得られた各粘接着剤組成物及び粘着テープの評価結果を表3に示す。
表4に示した配合例11~14の組成となるように、上述した粘接着剤組成物(配合γ)の作成方法により、均一な、ホットメルト型粘接着剤組成物を得た。更に、上述した粘着テープの作製方法により粘着テープを得た。これらの粘接着剤組成物及び粘着テープを使って上述した粘接着剤組成物の物性の測定を行った。これらの結果を表5に示す。
また、表4内の数値は、質量部数を示す。また、表内の各成分は以下のとおりである。また、下記(P1)~(P3)はいずれも水素添加されていない。
(P1-1)D1161(クレイトンポリマー社製)
SI/SIS、スチレン含有量16質量%、SI含有量20質量%
(P1-2)クインタック3433N(日本ゼオン社製)
SI/SIS、スチレン含有量15質量%、SI含有量78質量%
(P1-3)クインタック3460(日本ゼオン社製)
SI/(SI)3X、スチレン含有量25質量%、SI含有量30質量%
※上記式中、「S」は、スチレンブロックを示し、「I」は、イソプレンブロックを示し、「X」は、カップリング剤残基を示す。
(P2)非水素添加スチレン-ブタジエン系ブロック共重合体(水素添加率0%)
(P2-1)D1102(クレイトンポリマー社製)
(P3)変性スチレン-ブタジエン系ブロック共重合体
(P3-1)タフプレンT912(旭化成ケミカルズ社製)
※上記式中、「S」は、スチレンブロックを示し、「B」は、ブタジエンブロックを示す。
(T)粘着付与剤
(T1)水素添加石油樹脂 アルコンP100(荒川化学社製)
(T2)水素添加石油樹脂 アルコンM100(荒川化学社製)
(T3)ロジンエステル樹脂 スーパーエステルA100(荒川化学社製)
(O)オイル
(O1)パラフィン系オイル PW-90(出光興産社製)
Claims (19)
- 少なくとも1つのビニル芳香族炭化水素を主体とする重合体ブロックと少なくとも1つの共役ジエン化合物を主体とする重合体ブロックとを含有し、かつ、重量平均分子量が3万以上50万以下である成分(A)と、
少なくとも2つのビニル芳香族炭化水素を主体とする重合体ブロックと少なくとも1つの共役ジエン化合物を主体とする重合体ブロックとを含有し、かつ、重量平均分子量が5万以上100万以下である成分(B)と、
を含み、
下記(a)~(c)の要件を満たす、水素添加ブロック共重合体組成物:
(a)前記共役ジエン化合物に基づく不飽和二重結合のトータル水素添加率H(%)が5~90%
(b)-100℃から0℃における損失係数tanδの最大値が0.4~4.0
(c)前記成分(A)と成分(B)の重量平均分子量の比
(成分(B)の重量平均分子量)/(成分(A)の重量平均分子量)が1.3~10。 - 前記成分(A)が20質量%以上90質量%以下であり、前記成分(B)が10質量%以上80質量%以下である、請求項1に記載の水素添加ブロック共重合体組成物。
- SP値が17.2(MPa)1/2以上、17.7(MPa)1/2以下である、請求項1又は2に記載の水素添加ブロック共重合体組成物。
- 前記共役ジエン化合物を主体とする重合体ブロックのSP値が16.8(MPa)1/2以上、17.5(MPa)1/2以下である、請求項1~3のいずれか一項に記載の水素添加ブロック共重合体組成物。
- 前記成分(B)の重量平均分子量が14万以上60万以下である、請求項1~4のいずれか一項に記載の水素添加ブロック共重合体組成物。
- 前記成分(B)が、2つのビニル芳香族炭化水素を主体とする重合体ブロックと、少なくとも1つの共役ジエン化合物を主体とする重合体ブロックと、を含有する、請求項1~5のいずれか一項に記載の水素添加ブロック共重合体組成物。
- 前記成分(B)の重量平均分子量が20万以上60万以下である、請求項1~6のいずれか一項に記載の水素添加ブロック共重合体組成物。
- 前記共役ジエン化合物がブタジエンである、請求項1~7のいずれか一項に記載の水素添加ブロック共重合体組成物。
- 前記水素添加ブロック共重合体組成物中のビニル芳香族炭化水素単量体単位の含有量が5質量%以上35質量%未満である、請求項1~8のいずれか一項に記載の水素添加ブロック共重合体組成物。
- 前記水素添加ブロック共重合体組成物中のビニル芳香族炭化水素単量体単位の含有量が5質量%以上20質量%未満である、請求項1~9のいずれか一項に記載の水素添加ブロック共重合体組成物。
- 前記損失係数tanδの最大値が0.7~1.6である、請求項1~10のいずれか一項に記載の水素添加ブロック共重合体組成物。
- 前記損失係数tanδの最大値が0.9~1.6である、請求項1~11のいずれか一項に記載の水素添加ブロック共重合体組成物。
- 前記損失係数tanδの最大値をとるときの温度が-75℃以上-50℃以下である、請求項1~12のいずれか一項に記載の水素添加ブロック共重合体組成物。
- 前記成分(A)の重量平均分子量が7万以上30万以下である、請求項1~13のいずれか一項に記載の水素添加ブロック共重合体組成物。
- 請求項1~14のいずれか一項に記載の水素添加ブロック共重合体組成物を含む粘接着剤組成物であって、さらに、
該粘接着剤組成物に含まれる重合体の合計100質量部に対して、
20~500質量部の粘着付与剤と、
0~300質量部の軟化剤と、
を含有する、粘接着剤組成物。 - ビニル芳香族系エラストマーを更に含有する、請求項15に記載の粘接着剤組成物。
- 前記ビニル芳香族系エラストマーが、少なくとも1つのビニル芳香族炭化水素を主体とする重合体ブロックと少なくとも1つの共役ジエン化合物を主体とする重合体ブロックとを含有し、かつ-100℃から0℃における損失係数tanδの最大値が0.4未満であり、かつ、前記共役ジエン化合物に基づく不飽和二重結合の水素添加率H(%)が5~90%である、請求項16に記載の粘接着剤組成物。
- 共役ジエン系合成ゴムを更に含有する、請求項15~17のいずれか一項に記載の粘接着剤組成物。
- 天然ゴムを更に含有する、請求項15~18のいずれか一項に記載の粘接着剤組成物。
Priority Applications (8)
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| KR1020167031849A KR101844173B1 (ko) | 2014-05-19 | 2015-05-12 | 수소 첨가 블록 공중합체 조성물 및 점접착제 조성물 |
| EP15796850.4A EP3147328A4 (en) | 2014-05-19 | 2015-05-12 | Hydrogenated block copolymer composition and adhesive composition |
| US15/312,233 US10323164B2 (en) | 2014-05-19 | 2015-05-12 | Hydrogenated block copolymer composition and pressure-sensitive adhesive composition |
| SG11201609552QA SG11201609552QA (en) | 2014-05-19 | 2015-05-12 | Hydrogenated block copolymer composition and pressure-sensitive adhesive composition |
| JP2016521051A JP6272468B2 (ja) | 2014-05-19 | 2015-05-12 | 水素添加ブロック共重合体組成物及び粘接着剤組成物 |
| MX2016015206A MX2016015206A (es) | 2014-05-19 | 2015-05-12 | Composicion de copolimero de bloques hidrogenado y composicion adhesiva. |
| CN201580026200.7A CN106414604B (zh) | 2014-05-19 | 2015-05-12 | 氢化嵌段共聚物组合物和粘着粘结剂组合物 |
| RU2016145237A RU2661999C2 (ru) | 2014-05-19 | 2015-05-12 | Композиция гидрированного блок-сополимера и самоклеящаяся композиция |
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| JP2014-103809 | 2014-05-19 | ||
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| WO2015178259A1 true WO2015178259A1 (ja) | 2015-11-26 |
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| US (1) | US10323164B2 (ja) |
| EP (1) | EP3147328A4 (ja) |
| JP (1) | JP6272468B2 (ja) |
| KR (1) | KR101844173B1 (ja) |
| CN (1) | CN106414604B (ja) |
| MX (1) | MX2016015206A (ja) |
| MY (1) | MY179935A (ja) |
| RU (1) | RU2661999C2 (ja) |
| SG (1) | SG11201609552QA (ja) |
| TW (1) | TWI567128B (ja) |
| WO (1) | WO2015178259A1 (ja) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2019163453A (ja) * | 2018-03-20 | 2019-09-26 | 旭化成株式会社 | ブロック共重合体組成物及び粘接着剤組成物 |
| RU2713173C1 (ru) * | 2016-04-25 | 2020-02-04 | Асахи Касеи Кабусики Кайся | Композиция смолы и формованное изделие |
| WO2020110921A1 (ja) * | 2018-11-28 | 2020-06-04 | 積水フーラー株式会社 | ホットメルト組成物 |
| WO2020116625A1 (ja) * | 2018-12-07 | 2020-06-11 | 旭化成株式会社 | 水添共重合体組成物、粘接着材組成物及び粘接着フィルム |
| JP2022030649A (ja) * | 2020-08-07 | 2022-02-18 | 旭化成株式会社 | 共役ジエン系重合体組成物 |
| JP2022063038A (ja) * | 2020-10-09 | 2022-04-21 | 旭化成株式会社 | ブロック共重合体組成物及び粘接着剤組成物 |
| WO2025023152A1 (ja) * | 2023-07-21 | 2025-01-30 | 積水フーラー株式会社 | 熱可塑性樹脂組成物 |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10414849B2 (en) | 2015-07-16 | 2019-09-17 | Asahi Kasei Kabushiki Kaisha | Partially hydrogenated block copolymer, viscous adhesive composition, viscous adhesive tape, label, modified asphalt composition, modified asphalt mixture, and paving binder composition |
| EP3354681B1 (en) * | 2017-01-25 | 2020-08-19 | TSRC Corporation | Thermoplastic elastomer composition for crosslinked foam and use thereof |
| WO2019172049A1 (ja) * | 2018-03-07 | 2019-09-12 | 日本ゼオン株式会社 | 非水系二次電池用バインダー組成物、非水系二次電池機能層用スラリー組成物、非水系二次電池用機能層、非水系二次電池用電池部材および非水系二次電池 |
| CN110305273B (zh) * | 2018-03-20 | 2022-04-19 | 旭化成株式会社 | 嵌段共聚物组合物和粘着粘结剂组合物 |
| DE102019107726B4 (de) * | 2018-04-04 | 2024-09-26 | Asahi Kasei Kabushiki Kaisha | Zusatz für bitumenhaltige Dichtungsbahn, Verfahren zur Herstellung einer bitumenhaltigen Dichtungsbahn, Bitumenzusammensetzung und Verwendung der Bitumenzusammensetzung |
| JP7546402B2 (ja) * | 2020-08-03 | 2024-09-06 | 旭化成株式会社 | ポリマーブレンド及びその製造方法、並びに、それを用いたゴム組成物及び空気入りタイヤ |
| US20230357457A1 (en) * | 2020-10-12 | 2023-11-09 | Eneos Corporation | Hydrogenated petroleum resin, rubber additive, uncrosslinked rubber composition, crosslinked rubber, and tire |
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- 2015-05-12 WO PCT/JP2015/063690 patent/WO2015178259A1/ja not_active Ceased
- 2015-05-12 RU RU2016145237A patent/RU2661999C2/ru active
- 2015-05-12 EP EP15796850.4A patent/EP3147328A4/en not_active Withdrawn
- 2015-05-12 US US15/312,233 patent/US10323164B2/en active Active
- 2015-05-12 JP JP2016521051A patent/JP6272468B2/ja active Active
- 2015-05-12 MX MX2016015206A patent/MX2016015206A/es unknown
- 2015-05-12 MY MYPI2016704216A patent/MY179935A/en unknown
- 2015-05-12 CN CN201580026200.7A patent/CN106414604B/zh active Active
- 2015-05-12 KR KR1020167031849A patent/KR101844173B1/ko active Active
- 2015-05-12 SG SG11201609552QA patent/SG11201609552QA/en unknown
- 2015-05-19 TW TW104115934A patent/TWI567128B/zh active
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2713173C1 (ru) * | 2016-04-25 | 2020-02-04 | Асахи Касеи Кабусики Кайся | Композиция смолы и формованное изделие |
| JP7477262B2 (ja) | 2018-03-20 | 2024-05-01 | 旭化成株式会社 | ブロック共重合体組成物及び粘接着剤組成物 |
| JP2019163453A (ja) * | 2018-03-20 | 2019-09-26 | 旭化成株式会社 | ブロック共重合体組成物及び粘接着剤組成物 |
| WO2020110921A1 (ja) * | 2018-11-28 | 2020-06-04 | 積水フーラー株式会社 | ホットメルト組成物 |
| WO2020116625A1 (ja) * | 2018-12-07 | 2020-06-11 | 旭化成株式会社 | 水添共重合体組成物、粘接着材組成物及び粘接着フィルム |
| JP7079859B2 (ja) | 2018-12-07 | 2022-06-02 | 旭化成株式会社 | 水添共重合体組成物、粘接着材組成物及び粘接着フィルム |
| JPWO2020116625A1 (ja) * | 2018-12-07 | 2021-09-30 | 旭化成株式会社 | 水添共重合体組成物、粘接着材組成物及び粘接着フィルム |
| US12157838B2 (en) | 2018-12-07 | 2024-12-03 | Asahi Kasei Kabushiki Kaisha | Hydrogenated copolymer composition, adhesive material composition, and adhesive film |
| JP2022030649A (ja) * | 2020-08-07 | 2022-02-18 | 旭化成株式会社 | 共役ジエン系重合体組成物 |
| JP7453877B2 (ja) | 2020-08-07 | 2024-03-21 | 旭化成株式会社 | 共役ジエン系重合体組成物 |
| JP2022063038A (ja) * | 2020-10-09 | 2022-04-21 | 旭化成株式会社 | ブロック共重合体組成物及び粘接着剤組成物 |
| JP7641720B2 (ja) | 2020-10-09 | 2025-03-07 | 旭化成株式会社 | ブロック共重合体組成物及び粘接着剤組成物 |
| WO2025023152A1 (ja) * | 2023-07-21 | 2025-01-30 | 積水フーラー株式会社 | 熱可塑性樹脂組成物 |
Also Published As
| Publication number | Publication date |
|---|---|
| JP6272468B2 (ja) | 2018-01-31 |
| CN106414604B (zh) | 2019-03-19 |
| TWI567128B (zh) | 2017-01-21 |
| MX2016015206A (es) | 2017-03-23 |
| TW201602215A (zh) | 2016-01-16 |
| SG11201609552QA (en) | 2016-12-29 |
| RU2016145237A (ru) | 2018-06-20 |
| CN106414604A (zh) | 2017-02-15 |
| KR20160147832A (ko) | 2016-12-23 |
| US20170088757A1 (en) | 2017-03-30 |
| US10323164B2 (en) | 2019-06-18 |
| RU2661999C2 (ru) | 2018-07-23 |
| EP3147328A1 (en) | 2017-03-29 |
| MY179935A (en) | 2020-11-19 |
| KR101844173B1 (ko) | 2018-03-30 |
| JPWO2015178259A1 (ja) | 2017-04-20 |
| RU2016145237A3 (ja) | 2018-06-20 |
| EP3147328A4 (en) | 2017-05-03 |
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