WO2015014068A1 - Radio frequency power supply system, and method for performing impedance matching by using radio frequency power supply system - Google Patents
Radio frequency power supply system, and method for performing impedance matching by using radio frequency power supply system Download PDFInfo
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- WO2015014068A1 WO2015014068A1 PCT/CN2013/089080 CN2013089080W WO2015014068A1 WO 2015014068 A1 WO2015014068 A1 WO 2015014068A1 CN 2013089080 W CN2013089080 W CN 2013089080W WO 2015014068 A1 WO2015014068 A1 WO 2015014068A1
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- impedance
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- matching
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- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H7/00—Multiple-port networks comprising only passive electrical elements as network components
- H03H7/38—Impedance-matching networks
- H03H7/40—Automatic matching of load impedance to source impedance
Definitions
- the present invention relates to the field of impedance matching technology, and in particular to a radio frequency power system and a method for impedance matching using the radio frequency power system. Background technique
- FIG. 1 is a schematic structural diagram of a conventional RF automatic impedance matching device. As shown in Figure 1, in a typical RF plasma generator, a constant output impedance RF power supply
- the nonlinear load impedance of the plasma chamber 30 is not equal to the constant output impedance of the RF power source 10, so there is a relatively serious impedance mismatch between the RF power source 10 and the plasma chamber 30, thereby causing There is a large reflected power on the radio frequency transmission line between the RF power source 10 and the plasma chamber 30, so that the power generated by the RF power source 10 cannot be completely delivered to the plasma chamber 30.
- an automatic impedance matcher 20 is typically disposed between the RF power source 10 and the plasma chamber 30 in the prior art, as shown in FIG.
- the automatic impedance matcher 20 includes an impedance sensor 22, a controller 21, and an actuator 23, wherein the actuator 23 further includes a variable impedance element in the matching network and a driving device that changes the value of the variable impedance element.
- the matching network referred to herein refers to a network composed of a variable impedance element and a nonlinear load impedance of the plasma chamber 30.
- the impedance sensor 22 detects parameters such as voltage, current, forward power, and reverse power on the RF transmission line between the automatic impedance matcher 20 and the RF power source 10 to provide the controller 21 with the amount of input required to match the control algorithm.
- the input is typically a further calculated parameter based on parameters such as voltage, current, forward power, and reverse power. Wherein, the reverse power is the reflected power introduced above, and the impedance sensor 22 is also used to detect the input impedance of the matching network. Output to the controller 21.
- the controller 21 uses a matching control algorithm according to the input amount provided by the impedance sensor 22 and the input impedance of the matching network, and deletes the adjustment amount of the variable impedance element, and outputs it to the driving device in the actuator 23, the driving device is based on
- the amount of adjustment of the controller 21 changes the impedance of the variable impedance element such that the input impedance of the matching network is equal to the constant output impedance of the RF power source 10, i.e., impedance matching is achieved.
- the reflected power on the RF transmission line is zero, and the power generated by the RF generator is all delivered to the plasma chamber 30.
- a radio frequency power supply system including an RF power source and an automatic impedance matching device electrically connected between the RF power source and a plasma chamber
- the frequency of the RF power source can be adjusted between a minimum predetermined frequency and a maximum predetermined frequency
- the input impedance of the matching network can be made to the RF by adjusting the frequency of the RF power source and adjusting the input impedance of the matching network by the automatic impedance matcher
- the constant output impedance of the power supply is equal.
- the automatic impedance matching device includes an impedance sensor, a controller, and an actuator, wherein the impedance sensor is configured to detect an initial impedance of the actuator and an initial frequency of the RF power source, and initialize the actuator An impedance and an initial frequency of the RF power source are sent to the controller, the controller being capable of calculating the initial impedance according to the actuator, an initial frequency of the RF power source, and an equivalent impedance of the plasma chamber Matching the initial input impedance of the network and adjusting the frequency of the RF power source and controlling the impedance of the actuator based on the initial input impedance.
- the actuator comprises an impedance tunable element and a transformer having an adjustable turns ratio, and the real part of the impedance value of the input impedance of the matching network can be adjusted by adjusting the turns ratio of the transformer, by adjusting the impedance
- the impedance of the tunable element is capable of adjusting the imaginary part of the impedance value of the input impedance of the matching network.
- the impedance tunable element comprises a first capacitor and an inductor, the first capacitor and the inductor are connected in series with the plasma chamber, the first capacitor is a tunable capacitor, and/or the inductor is a tunable inductor .
- the first capacitor and the inductor are both connected in series at an input end of the transformer.
- the impedance tunable elements are all disposed at an output end of the transformer, and the impedance tunable component comprises a second capacitor and a third capacitor, the second capacitor is a tunable capacitor, and the second capacitor In parallel with the plasma chamber, the third capacitor is in series with the plasma chamber.
- a method for impedance matching using a radio frequency power system comprising a radio frequency power source, an automatic impedance matching device electrically connected between the radio frequency power source and a plasma chamber,
- the frequency of the radio frequency power source can be adjusted between a minimum predetermined frequency and a maximum predetermined frequency
- the automatic impedance matching method includes:
- Step 100 Acquire an equivalent impedance of the predetermined plasma chamber by using an automatic impedance matching device, and calculate an initial input impedance of the matching network;
- Step 200 Adjust a frequency of the RF power source, and adjust an input impedance of the matching network by using the automatic impedance matching device, so that an input impedance of the matching network is equal to a constant output impedance of the RF power source.
- the automatic impedance matcher includes an impedance sensor, a controller and an actuator; the step 100 includes detecting, by the impedance sensor, an initial input impedance of the matching network and an initial frequency of the RF power source, and An initial input impedance of the matching network and an initial frequency of the radio frequency power source are sent to the controller, and the controller is used to calculate an initial input impedance of the matching network;
- the step 200 includes utilizing the controller according to an initial input impedance of the matching network The frequency of the RF power source is adjusted and the impedance of the actuator is controlled.
- the actuator comprises an impedance tunable element and a transformer having an adjustable turns ratio; the step 200 includes:
- the impedance of the impedance tunable element and the frequency of the RF power source are adjusted such that the imaginary part of the impedance value of the input impedance of the matching network is zero.
- the step of "adjusting the impedance of the impedance tunable element and the frequency of the radio frequency power source such that the imaginary part of the impedance value of the input impedance of the matching network is zero" includes:
- Step 221 Determine a matching frequency of the RF power source when an input impedance of the matching network is equal to a constant output impedance of the RF power source according to a relationship between the matching initial impedance and an initial RF frequency of the RF power source. ;
- Step 222 Adjust the impedance tunable component such that an input impedance of the matching network is equal to a constant output impedance of the RF power source.
- the automatic impedance matcher can adjust the input impedance of the matching network. Similar to the prior art, the automatic impedance matcher can also include an impedance tunable element that adjusts the input impedance of the matching network by adjusting the impedance of the impedance tunable element.
- the automatic impedance matcher can also include an impedance tunable element that adjusts the input impedance of the matching network by adjusting the impedance of the impedance tunable element.
- FIG. 1 is a schematic structural diagram of a conventional radio frequency automatic impedance matching device
- FIG. 2 is a schematic structural view of a radio frequency power supply system according to the present invention.
- FIG. 3 is a schematic diagram of a first embodiment of a radio frequency power system according to the present invention
- FIG. 4 is a schematic diagram of a second embodiment of the radio frequency power system according to the present invention
- FIG. 6 is a schematic diagram of a fourth embodiment of the radio frequency power system according to the present invention
- FIG. 7 is a schematic diagram of a fifth embodiment of the radio frequency power system according to the present invention
- 8 is a flow chart of a method 200 of the method described in FIG. 8 for a method of impedance matching using the RF power system of the present invention. Description of the reference signs:
- Controller 22 Impedance sensor
- Inductance 232b First capacitor
- an RF automatic matching system includes a RF power source 10, a plasma chamber 30, and an electrical connection between the RF power source 10 and the plasma chamber 30.
- Automatic impedance matching device 20 wherein the frequency of the RF power supply 10 The rate can be adjusted between the minimum predetermined frequency fmin and the maximum predetermined frequency fmax , by adjusting the frequency of the RF power source 10, and adjusting the input impedance of the matching network by the automatic impedance matcher 20, enabling the input impedance of the matching network and the RF power source
- the constant output impedance of 10 is equal (ie, impedance matching).
- the automatic impedance matcher 20 can adjust the input impedance of the matching network. Similar to the prior art, the automatic impedance matcher 20 can also include an impedance tunable component that adjusts the input impedance of the matching network by adjusting the impedance of the impedance tunable component.
- the matching range of the entire RF power system can be increased.
- the adjustment range of the impedance tunable component in the automatic impedance matching device 20 can be eliminated, so that impedance matching can be achieved in a shorter time.
- the frequency of the radio frequency power source 10 can be adjusted by digital adjustment. That is, the frequency of the RF power source 10 can be adjusted by setting the RF power source 10 by the controller.
- the impedance of the impedance tunable element is adjusted by mechanical adjustment.
- the impedance tunable components include a tunable capacitor and a tunable inductor.
- the adjustable capacitor includes a capacitance adjusting device
- the adjustable inductor includes an inductance adjusting device.
- the automatic impedance matching device 20 further includes a capacitance adjusting motor connected to the adjustable capacitance capacity adjusting device and the adjustable inductor.
- the inductance adjustment device connected to the inductance adjustment device.
- the capacitance of the adjustable capacitor can be adjusted by adjusting the rotation of the motor, and the inductance of the adjustable inductor can be adjusted by adjusting the rotation of the motor.
- the frequency required for impedance matching can be further shortened by using the frequency-adjustable RF power source 10 and the automatic impedance matcher 20.
- the frequency of the RF power supply 10 can be adjusted to adjust the input impedance of the matching network to the vicinity of the matching impedance. Then, by fine-tuning the automatic impedance matching device 20, the input impedance of the matching network is equal to the constant output impedance of the RF power source 10, thereby further Reduce the time required for impedance matching.
- the frequency of the radio frequency power source 10 can be individually controlled.
- a control panel that individually controls the frequency of the RF power source can be provided in the RF power system.
- the automatic impedance matching device 20 can be used to control the frequency of the RF power source 10, thereby facilitating automatic impedance matching.
- the specific structure of the automatic impedance matching unit 20 is not particularly limited as long as the impedance of the matching network can be adjusted.
- the automatic impedance matcher 20 may include an impedance sensor 22, a controller 21, and an actuator 23 for detecting an initial impedance of the actuator and an initial frequency of the RF power source 10, and the actuator The initial impedance and the initial frequency of the RF power source 10 are sent to the controller 21.
- the controller 21 can calculate an initial input impedance of the matching network based on the equivalent impedance of the plasma chamber 30, the initial impedance of the actuator 23, and the initial frequency of the RF power source 10. The controller 21 can then adjust the frequency of the RF power source 10 and the impedance of the control actuator 23 based on the calculated initial input impedance of the matching network to achieve impedance matching.
- the real part Z a that needs to satisfy the input impedance Z is the constant output impedance of the RF power source 10, and the imaginary part z b of the input impedance Z is zero.
- the real part Z a of the input impedance of the matching network can be first adjusted to the constant output impedance of the RF power supply 10, and then the input impedance of the matching network is virtualized.
- Z b is zero adjustment unit.
- the actuator 23 may include a transformer 23a and an impedance tunable element 23b that are adjustable in turns ratio.
- the real part ⁇ 3 of the impedance value of the input impedance of the matching network can be adjusted to the constant output impedance of the RF power source 10 by adjusting the turns ratio of the transformer 23a.
- the imaginary part of the impedance value of the input impedance of the matching network can be adjusted to zero by adjusting the impedance of the impedance tunable element 23b.
- the specific structure of the impedance tunable element 23b is not particularly limited as long as it is To adjust the imaginary part of the input impedance of the matching network to zero, for example, as shown in FIGS. 3 to 6, the impedance tunable element 23b includes a first capacitor 232b and an inductor 231b, the first capacitor 232b and the inductor 231b.
- the first capacitor 232b is a tunable capacitor
- the inductor 231b is a tunable inductor.
- the first capacitor 232b is a tunable capacitor
- the inductor 231b is a fixed inductor (ie, the inductor value is not adjustable)
- the impedance tunable component 23b includes a first capacitor 232b and an inductor 231b, the first capacitor 232b and the inductor 231b being in series with the plasma chamber 30, the first capacitor 232b being a tunable capacitor.
- the equivalent impedance of the plasma chamber 30 is set to R + jX at this time.
- the input impedance of the right part of the transformer in the figure is:
- Z 1 R + jX + jo 0 L 231b - j ⁇
- the input impedance of the entire matching network is: Among them, C 232b ,.
- the initial capacitance value of the first capacitor 232b (usually half of the maximum capacitance value of the first capacitor 232b)
- L 231b is the inductance value of the inductor 231b
- ⁇ is the initial angular frequency of the RF power source 10 (which should be understood by those skilled in the art) Yes
- the real part of the input impedance of the matching network is "., the imaginary part is ⁇ 2316 , .
- X is related to the type of plasma chamber 30 and may be inductive (COQLQ) or capacitive ( ).
- the real part of the input impedance of the matching network is only related to the turns ratio of the transformer 23a, and the imaginary part is related to the angular frequency ⁇ of the RF power source 10 and the capacitance value of the first capacitor 232b. Therefore, in the process of automatic matching, the real part and the imaginary part of the impedance can be adjusted at the same time, so that the real part is shot
- the constant output impedance of the frequency power supply 10 is R 1 () (usually 50 ⁇ ) and the imaginary part is zero.
- the impedance sensor detects the impedance Z. for:
- the frequency of the RF power source 10 is co m
- the imaginary part satisfies the following formula: Therefore, the angular frequency of the RF power source 10 is co m and the capacitance value C 232bm of the first capacitor 232b satisfies the formula:
- the turns ratio of the transformer 23a can be first "adjusted to" and then the angular frequency of the RF power supply 10 and the first capacitor 232b are respectively adjusted.
- the capacitance value such that the angular frequency of the RF power source 10 and the capacitance value of the first capacitor 232b satisfy
- the controller 21 calculates ( ⁇ + ⁇ ⁇ , . . . if the controller 21 calculates , then adjust the frequency of the RF power supply 10 directly to / min
- controller 21 Use the controller 21 to adjust the frequency of the RF power supply 10 to (+ ⁇ K ⁇ M, and then fine-tune the first power.
- Capacitor 232b to make + 2316 ⁇ . It should be understood that in the above three cases, when the impedance is matched, the frequency of the RF power source and the capacitance value of the first capacitor 232b are all unequal.
- the first capacitor 232b is an adjustable capacitor
- the inductor 231b is a variable inductor (ie, the inductor value is adjustable).
- the first capacitor 232b and the inductor 231b can be adjusted at the same time, which is similar to the first embodiment, and will not be described again here.
- the matching time required for automatic impedance matching using the radio frequency system of the second embodiment of the present invention is shorter.
- the positions at which the first capacitor 232b and the inductor 231b are disposed are not particularly limited.
- the first capacitor 232b is coupled in series with the output of the transformer 23a and the inductor 231b is coupled in series with the input of the transformer 23a.
- the input impedance of the matching network is:
- the formula can be used to obtain the relationship between 0) foiled 1 and C 232b , m .
- the controller 21 can be used to adjust the RF power source 10, the transformer 23a and the first capacitor 232b to achieve impedance matching. Similar to the adjustment method disclosed in the first embodiment, it will not be described again here.
- both the inductor 231b and the first capacitor 232b are connected in series at the input of the transformer 23a.
- the input impedance of the matching network is:
- the capacitance value of the capacitor 232b is C 232b , m , and the imaginary part satisfies the following formula: ⁇ " ⁇ , which has the formula It can be concluded that the relationship between 0 ) consult 1 and C 232b , m .
- the RF power source 10, the transformer 23a and the first capacitor 232b can be adjusted by the controller 21 to achieve impedance matching.
- the specific adjustment mode is similar to the adjustment mode in the first embodiment, and details are not described herein again.
- the impedance tunable elements 23b are both disposed at the output end of the transformer 23a, and the impedance tunable element 23b includes a second capacitor 233b and a third capacitor 234b,
- the second capacitor 233b is a tunable capacitor, and the second capacitor 233b is connected in parallel with the plasma chamber 30, and the third capacitor 234b is connected in series with the plasma chamber 30.
- the matching network at this time is
- the input admittance Y 0 of the matching network is: RP
- the real part of the input admittance Y 0 of the matching network is " 2 ( 2 + ⁇ 2 ), the input admittance of the matching network ⁇ 0 ⁇ c ⁇ )
- the imaginary part is 233 ⁇ — 7? 2 + ⁇ 2 .
- the turns ratio of the transformer is,
- the real part "C ⁇ + 2 " is the reciprocal of the constant output impedance R 1 () of the RF power source 10, and the imaginary part is satisfied.
- the radio frequency power system includes a radio frequency power source electrically connected to the radio frequency power source and the plasma chamber.
- An automatic impedance matching device wherein the frequency of the radio frequency power source is adjustable between a minimum predetermined frequency and a maximum predetermined frequency, the automatic impedance matching method comprising:
- Step 100 Acquire an equivalent impedance of the predetermined plasma chamber by using an automatic impedance matching device, and calculate an initial input impedance of the matching network.
- Step 200 Adjust a frequency of the RF power source, and adjust by using the automatic impedance matching device.
- the input impedance of the network is matched such that the input impedance of the matching network is equal to the constant output impedance of the RF power source. Since the adjustment range of the RF power source is large, when the RF power supply provided by the present invention is used for automatic impedance matching, the frequency of the RF power source can be adjusted to adjust the input impedance of the matching network to the vicinity of the matching impedance, and then fine-tuned.
- Automatic impedance matcher to match the input of the network The impedance is equal to the constant output impedance of the RF power supply, which further reduces the time required for impedance matching.
- radio frequency power system described herein may be the above-described radio frequency power system provided in the present invention.
- the step 100 includes detecting, by the impedance sensor, an initial input impedance of the matching network and an initial frequency of the RF power source, and The initial input impedance of the matching network and the initial frequency of the radio frequency power source are sent to the controller, and the initial input impedance of the matching network is calculated by the controller;
- the step 200 includes utilizing the controller to adjust a frequency of the radio frequency power source and control an impedance of the actuator in accordance with an initial input impedance of the matching network.
- the step 200 includes:
- Step 210 Adjust a turns ratio of the transformer such that a real part of the impedance value of the input impedance of the matching network is equal to a constant output impedance of the RF power source;
- Step 220 Adjust an impedance of the impedance tunable component and a frequency of the RF power source such that an imaginary part of an impedance value of an input impedance of the matching network is zero.
- the step 220 includes:
- Step 221 Determine a matching frequency of the RF power source when an input impedance of the matching network is equal to a constant output impedance of the RF power source according to a relationship between the matching initial impedance and an initial RF frequency of the RF power source. ;
- Step 222 Adjust the impedance tunable component such that an input impedance of the matching network is equal to a constant output impedance of the RF power source.
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Abstract
Description
射频电源系统和利用射频电源系统进行阻抗匹配的方法 技术领域 RF power system and method for impedance matching using RF power system
本发明涉及阻抗匹配技术领域,具体地, 涉及一种射频电源系统和一种 利用该射频电源系统进行阻抗匹配的方法。 背景技术 The present invention relates to the field of impedance matching technology, and in particular to a radio frequency power system and a method for impedance matching using the radio frequency power system. Background technique
请参考图 1 , 图 1为现有的射频自动阻抗匹配器的组成结构示意图。 如图 1所示,典型的射频等离子发生装置中, 恒定输出阻抗的射频电源 Please refer to FIG. 1 , which is a schematic structural diagram of a conventional RF automatic impedance matching device. As shown in Figure 1, in a typical RF plasma generator, a constant output impedance RF power supply
10产生固定频率的射频波, 为等离子体腔室 30提供射频功率, 以激发产生 用于刻蚀或用于其它工艺的等离子体。 其中, 射频发生器的恒定输出阻抗通 常为 50Ω, 产生的固定频率通常为 13.56MHz。 通常情况下, 等离子体腔室 30的非线性负载阻抗与射频电源 10的恒定输出阻抗并不相等, 所以, 在射 频电源 10与等离子体腔室 30之间会存在比较严重的阻抗失配,从而使得位 于射频电源 10与等离子体腔室 30之间的射频传输线上存在较大的反射功 率, 造成射频电源 10产生的功率无法全部输送给等离子体腔室 30。 10 produces a fixed frequency radio frequency wave that provides RF power to the plasma chamber 30 to excite a plasma for etching or for other processes. Among them, the constant output impedance of the RF generator is usually 50Ω, and the fixed frequency generated is usually 13.56MHz. In general, the nonlinear load impedance of the plasma chamber 30 is not equal to the constant output impedance of the RF power source 10, so there is a relatively serious impedance mismatch between the RF power source 10 and the plasma chamber 30, thereby causing There is a large reflected power on the radio frequency transmission line between the RF power source 10 and the plasma chamber 30, so that the power generated by the RF power source 10 cannot be completely delivered to the plasma chamber 30.
为了解决这一问题, 现有技术中通常在射频电源 10 与等离子腔室 30 之间设置一个自动阻抗匹配器 20, 如图 1所示。 该自动阻抗匹配器 20包括 阻抗传感器 22、 控制器 21 以及执行机构 23, 其中执行机构 23中进一步包 括匹配网络中的可变阻抗元件以及改变可变阻抗元件值的驱动装置。这里所 提到的匹配网络是指由可变阻抗元件以及等离子体腔室 30的非线性负载阻 抗组成的网络。 阻抗传感器 22检测位于自动阻抗匹配器 20与射频电源 10 之间的射频传输线上的电压、 电流、 前向功率以及反向功率等参数, 为控制 器 21提供匹配控制算法所需要的输入量。 该输入量通常是根据电压、 电流、 前向功率以及反向功率等参数进一步计算出的参数。 其中,反向功率即前面 所介绍的反射功率, 同时阻抗传感器 22还用于检测匹配网络的输入阻抗, 输出给控制器 21。 控制器 21根据阻抗传感器 22提供的输入量以及匹配网 络的输入阻抗, 通过某种匹配控制算法, 及删除可变阻抗元件的调整量, 并 输出给执行机构 23中的驱动装置,驱动装置根据来自控制器 21的调整量改 变可变阻抗元件的阻抗, 从而使得匹配网络的输入阻抗与射频电源 10的恒 定输出阻抗相等, 即, 达到阻抗匹配。这样,射频传输线上的反射功率为零, 射频发生器产生的功率全部输送到了等离子体腔室 30。 To solve this problem, an automatic impedance matcher 20 is typically disposed between the RF power source 10 and the plasma chamber 30 in the prior art, as shown in FIG. The automatic impedance matcher 20 includes an impedance sensor 22, a controller 21, and an actuator 23, wherein the actuator 23 further includes a variable impedance element in the matching network and a driving device that changes the value of the variable impedance element. The matching network referred to herein refers to a network composed of a variable impedance element and a nonlinear load impedance of the plasma chamber 30. The impedance sensor 22 detects parameters such as voltage, current, forward power, and reverse power on the RF transmission line between the automatic impedance matcher 20 and the RF power source 10 to provide the controller 21 with the amount of input required to match the control algorithm. The input is typically a further calculated parameter based on parameters such as voltage, current, forward power, and reverse power. Wherein, the reverse power is the reflected power introduced above, and the impedance sensor 22 is also used to detect the input impedance of the matching network. Output to the controller 21. The controller 21 uses a matching control algorithm according to the input amount provided by the impedance sensor 22 and the input impedance of the matching network, and deletes the adjustment amount of the variable impedance element, and outputs it to the driving device in the actuator 23, the driving device is based on The amount of adjustment of the controller 21 changes the impedance of the variable impedance element such that the input impedance of the matching network is equal to the constant output impedance of the RF power source 10, i.e., impedance matching is achieved. Thus, the reflected power on the RF transmission line is zero, and the power generated by the RF generator is all delivered to the plasma chamber 30.
由于可调元件较少,整个匹配系统的匹配范围较窄,若选用可变范围大 的元件, 响应速度较慢, 且成本较高。 因此, 如何调高阻抗匹配系统的调节 范围以及提高阻抗匹配系统的响应速度成为本领域亟待解决的技术问题。 发明内容 Due to the small number of adjustable components, the matching range of the entire matching system is narrow. If a variable-range component is selected, the response speed is slower and the cost is higher. Therefore, how to adjust the adjustment range of the impedance matching system and improve the response speed of the impedance matching system have become technical problems to be solved in the art. Summary of the invention
本发明的目的在于提供一种射频电源系统和一种利用该射频电源系统 进行阻抗匹配的方法, 所述射频电源系统可以快速完成阻抗匹配。 It is an object of the present invention to provide a radio frequency power system and a method for impedance matching using the radio frequency power system, which can quickly perform impedance matching.
为了实现上述目的, 作为本发明的一个方面, 提供一种射频电源系统, 该射频电源系统包括射频电源和电连接在所述射频电源与等离子体腔室之 间的自动阻抗匹配器, 其中, 所述射频电源的频率能够在最小预定频率和最 大预定频率之间调节,通过调节所述射频电源的频率以及通过所述自动阻抗 匹配器调节匹配网络的输入阻抗能够使得匹配网络的输入阻抗与所述射频 电源的恒定输出阻抗相等。 In order to achieve the above object, as an aspect of the present invention, a radio frequency power supply system including an RF power source and an automatic impedance matching device electrically connected between the RF power source and a plasma chamber is provided, wherein The frequency of the RF power source can be adjusted between a minimum predetermined frequency and a maximum predetermined frequency, and the input impedance of the matching network can be made to the RF by adjusting the frequency of the RF power source and adjusting the input impedance of the matching network by the automatic impedance matcher The constant output impedance of the power supply is equal.
优选地, 所述自动阻抗匹配器包括阻抗传感器、控制器和执行机构, 所 述阻抗传感器用于检测所述执行机构的初始阻抗以及所述射频电源的初始 频率,并将所述执行机构的初始阻抗以及所述射频电源的初始频率发送给所 述控制器, 所述控制器能够根据所述执行机构的初始阻抗、所述射频电源的 初始频率以及所述等离子体腔室的等效阻抗计算所述匹配网络的初始输入 阻抗,并且根据该初始输入阻抗调节所述射频电源的频率以及控制执行机构 的阻抗。 优选地,所述执行机构包括阻抗可调元件和可调匝数比的变压器,通过 调节该变压器的匝数比能够调节所述匹配网络的输入阻抗的阻抗值的实部, 通过调节所述阻抗可调元件的阻抗能够调节所述匹配网络的输入阻抗的阻 抗值的虚部。 Preferably, the automatic impedance matching device includes an impedance sensor, a controller, and an actuator, wherein the impedance sensor is configured to detect an initial impedance of the actuator and an initial frequency of the RF power source, and initialize the actuator An impedance and an initial frequency of the RF power source are sent to the controller, the controller being capable of calculating the initial impedance according to the actuator, an initial frequency of the RF power source, and an equivalent impedance of the plasma chamber Matching the initial input impedance of the network and adjusting the frequency of the RF power source and controlling the impedance of the actuator based on the initial input impedance. Preferably, the actuator comprises an impedance tunable element and a transformer having an adjustable turns ratio, and the real part of the impedance value of the input impedance of the matching network can be adjusted by adjusting the turns ratio of the transformer, by adjusting the impedance The impedance of the tunable element is capable of adjusting the imaginary part of the impedance value of the input impedance of the matching network.
优选地,所述阻抗可调元件包括第一电容和电感,该第一电容和电感与 所述等离子体腔室串联, 所述第一电容为可调电容, 和 /或所述电感为可调 电感。 Preferably, the impedance tunable element comprises a first capacitor and an inductor, the first capacitor and the inductor are connected in series with the plasma chamber, the first capacitor is a tunable capacitor, and/or the inductor is a tunable inductor .
优选地, 所述第一电容和所述电感均串联在所述变压器的输入端。 优选地,所述阻抗可调元件均设置在所述变压器的输出端,且所述阻抗 可调元件包括第二电容和第三电容, 所述第二电容为可调电容, 且该第二电 容与所述等离子体腔室并联, 所述第三电容与所述等离子体腔室串联。 Preferably, the first capacitor and the inductor are both connected in series at an input end of the transformer. Preferably, the impedance tunable elements are all disposed at an output end of the transformer, and the impedance tunable component comprises a second capacitor and a third capacitor, the second capacitor is a tunable capacitor, and the second capacitor In parallel with the plasma chamber, the third capacitor is in series with the plasma chamber.
作为本发明的另一个方面,提供一种利用射频电源系统进行阻抗匹配的 方法, 所述的射频电源系统包括射频电源、 电连接在所述射频电源与等离子 体腔室之间的自动阻抗匹配器, 其中, 所述射频电源的频率能够在最小预定 频率和最大预定频率之间调节, 所述自动阻抗匹配方法包括: As another aspect of the present invention, there is provided a method for impedance matching using a radio frequency power system, the radio frequency power system comprising a radio frequency power source, an automatic impedance matching device electrically connected between the radio frequency power source and a plasma chamber, The frequency of the radio frequency power source can be adjusted between a minimum predetermined frequency and a maximum predetermined frequency, and the automatic impedance matching method includes:
步骤 100、利用自动阻抗匹配器检测获取预先确定的等离子体腔室的等 效阻抗, 并计算匹配网络的初始输入阻抗; Step 100: Acquire an equivalent impedance of the predetermined plasma chamber by using an automatic impedance matching device, and calculate an initial input impedance of the matching network;
步骤 200、 调节所述射频电源的频率, 并利用所述自动阻抗匹配器调节 匹配网络的输入阻抗,以使得所述匹配网络的输入阻抗与所述射频电源的恒 定输出阻抗相等。 Step 200: Adjust a frequency of the RF power source, and adjust an input impedance of the matching network by using the automatic impedance matching device, so that an input impedance of the matching network is equal to a constant output impedance of the RF power source.
优选地, 所述自动阻抗匹配器包括阻抗传感器、 控制器和执行机构; 所述步骤 100 包括利用所述阻抗传感器检测所述匹配网络的初始输入 阻抗以及所述射频电源的初始频率,并将所述匹配网络的初始输入阻抗以及 所述射频电源的初始频率发送给所述控制器,利用所述控制器计算所述匹配 网络的初始输入阻抗; Preferably, the automatic impedance matcher includes an impedance sensor, a controller and an actuator; the step 100 includes detecting, by the impedance sensor, an initial input impedance of the matching network and an initial frequency of the RF power source, and An initial input impedance of the matching network and an initial frequency of the radio frequency power source are sent to the controller, and the controller is used to calculate an initial input impedance of the matching network;
所述步骤 200 包括利用所述控制器根据所述匹配网络的初始输入阻抗 调节所述射频电源的频率以及控制执行机构的阻抗。 The step 200 includes utilizing the controller according to an initial input impedance of the matching network The frequency of the RF power source is adjusted and the impedance of the actuator is controlled.
优选地, 所述执行机构包括阻抗可调元件和可调匝数比的变压器; 所述步骤 200包括: Preferably, the actuator comprises an impedance tunable element and a transformer having an adjustable turns ratio; the step 200 includes:
调节所述变压器的匝数比,以使得所述匹配网络的输入阻抗的阻抗值的 实部等于所述射频电源的恒定输出阻抗; 以及 Adjusting a turns ratio of the transformer such that a real portion of the impedance value of the input impedance of the matching network is equal to a constant output impedance of the RF power source;
调节所述阻抗可调元件的阻抗和所述射频电源的频率,以使所述匹配网 络的输入阻抗的阻抗值的虚部为零。 The impedance of the impedance tunable element and the frequency of the RF power source are adjusted such that the imaginary part of the impedance value of the input impedance of the matching network is zero.
优选地, 所述 "调节所述阻抗可调元件的阻抗和所述射频电源的频率, 以使所述匹配网络的输入阻抗的阻抗值的虚部为零" 的步骤包括: Preferably, the step of "adjusting the impedance of the impedance tunable element and the frequency of the radio frequency power source such that the imaginary part of the impedance value of the input impedance of the matching network is zero" includes:
步骤 221、才艮据所述匹配初始阻抗和所述射频电源的初始射频之间的关 系确定当所述匹配网络的输入阻抗与所述射频电源的恒定输出阻抗相等时 所述射频电源的匹配频率; Step 221: Determine a matching frequency of the RF power source when an input impedance of the matching network is equal to a constant output impedance of the RF power source according to a relationship between the matching initial impedance and an initial RF frequency of the RF power source. ;
步骤 222、 对所述阻抗可调元件进行调节, 以使得所述匹配网络的输入 阻抗与所述射频电源的恒定输出阻抗相等。 Step 222: Adjust the impedance tunable component such that an input impedance of the matching network is equal to a constant output impedance of the RF power source.
在本发明中, 自动阻抗匹配器可以调节匹配网络的输入阻抗。与现有技 术中相似, 自动阻抗匹配器也可以包括阻抗可调元件, 通过调节阻抗可调元 件的阻抗来调节匹配网络的输入阻抗。通过使射频电源频率的调节与自动阻 抗匹配器对匹配网络的调节相结合, 可以增加整个射频电源系统的匹配范 围。 并且, 在利用本发明所提供的射频电源系统进行自动阻抗匹配时, 可以 无需增加自动阻抗匹配器中阻抗可调元件的调节范围,从而使得在较短的时 间内即可达到阻抗匹配。 附图说明 In the present invention, the automatic impedance matcher can adjust the input impedance of the matching network. Similar to the prior art, the automatic impedance matcher can also include an impedance tunable element that adjusts the input impedance of the matching network by adjusting the impedance of the impedance tunable element. By combining the adjustment of the RF power frequency with the adjustment of the matching network by the automatic impedance matcher, the matching range of the entire RF power system can be increased. Moreover, in the automatic impedance matching using the RF power supply system provided by the present invention, it is not necessary to increase the adjustment range of the impedance tunable component in the automatic impedance matching device, so that impedance matching can be achieved in a shorter time. DRAWINGS
附图是用来提供对本发明的进一步理解,并且构成说明书的一部分, 与 下面的具体实施方式一起用于解释本发明, 但并不构成对本发明的限制。在 附图中: 图 1是现有的射频自动阻抗匹配器的组成结构示意图; The drawings are intended to provide a further understanding of the invention and are intended to be a In the drawing: 1 is a schematic structural diagram of a conventional radio frequency automatic impedance matching device;
图 2是本发明所述的射频电源系统的结构示意图; 2 is a schematic structural view of a radio frequency power supply system according to the present invention;
图 3是本发明所述的射频电源系统的第一种实施方式的示意图; 图 4是本发明所述的射频电源系统的第二种实施方式的示意图; 图 5是本发明所述的射频电源系统的第三种实施方式的示意图; 图 6是本发明所述的射频电源系统的第四种实施方式的示意图; 图 7是本发明所述的射频电源系统的第五种实施方式的示意图; 图 8 是本发明所述的利用该射频电源系统进行阻抗匹配的方法的流程 图 9 示图 8中所述的方法中的步骤 200的流程图。 附图标记说明: 3 is a schematic diagram of a first embodiment of a radio frequency power system according to the present invention; FIG. 4 is a schematic diagram of a second embodiment of the radio frequency power system according to the present invention; FIG. 6 is a schematic diagram of a fourth embodiment of the radio frequency power system according to the present invention; FIG. 7 is a schematic diagram of a fifth embodiment of the radio frequency power system according to the present invention; 8 is a flow chart of a method 200 of the method described in FIG. 8 for a method of impedance matching using the RF power system of the present invention. Description of the reference signs:
10: 射频电源 20: 自动阻抗匹配器 10: RF power supply 20: Automatic impedance matcher
21 : 控制器 22: 阻抗传感器 21 : Controller 22: Impedance sensor
23: 执行机构 30: 等离子体腔室 23: Actuator 30: Plasma chamber
23a: 变压器 23b: 阻抗可调元件 23a: Transformer 23b: Impedance adjustable component
231b: 电感 232b: 第一电容 231b: Inductance 232b: First capacitor
233b: 第二电容 234b: 第三电容 具体实施方式 233b: second capacitor 234b: third capacitor
以下结合附图对本发明的具体实施方式进行详细说明。 应当理解的是, 此处所描述的具体实施方式仅用于说明和解释本发明, 并不用于限制本发 明。 The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It is to be understood that the specific embodiments described herein are intended to be illustrative and not restrictive.
如图 2所示, 作为本发明的一个方面, 提供一种射频自动匹配系统, 该 射频自动匹配系统包括射频电源 10、 等离子体腔室 30和电连接在射频电源 10与等离子体腔室 30之间的自动阻抗匹配器 20, 其中, 射频电源 10的频 率能够在最小预定频率 fmin和最大预定频率 fmax之间调节, 通过调节射频电 源 10的频率, 以及通过自动阻抗匹配器 20调节匹配网络的输入阻抗, 能够 使得匹配网络的输入阻抗与射频电源 10的恒定输出阻抗相等(即, 阻抗匹 配)。 As shown in FIG. 2, as an aspect of the present invention, an RF automatic matching system is provided. The RF automatic matching system includes a RF power source 10, a plasma chamber 30, and an electrical connection between the RF power source 10 and the plasma chamber 30. Automatic impedance matching device 20, wherein the frequency of the RF power supply 10 The rate can be adjusted between the minimum predetermined frequency fmin and the maximum predetermined frequency fmax , by adjusting the frequency of the RF power source 10, and adjusting the input impedance of the matching network by the automatic impedance matcher 20, enabling the input impedance of the matching network and the RF power source The constant output impedance of 10 is equal (ie, impedance matching).
在本发明中, 自动阻抗匹配器 20可以调节匹配网络的输入阻抗。 与现 有技术中相似, 自动阻抗匹配器 20也可以包括阻抗可调元件, 通过调节阻 抗可调元件的阻抗来调节匹配网络的输入阻抗。 通过将调节射频电源 10的 频率与自动阻抗匹配器 20对匹配网络的调节相结合, 可以增加整个射频电 源系统的匹配范围。 并且, 在利用本发明所提供的射频电源系统进行自动阻 抗匹配时, 可以无需增加自动阻抗匹配器 20中阻抗可调元件的调节范围, 从而使得在较短的时间内即可达到阻抗匹配。 In the present invention, the automatic impedance matcher 20 can adjust the input impedance of the matching network. Similar to the prior art, the automatic impedance matcher 20 can also include an impedance tunable component that adjusts the input impedance of the matching network by adjusting the impedance of the impedance tunable component. By combining the frequency of the regulated RF power source 10 with the adjustment of the automatic impedance matcher 20 to the matching network, the matching range of the entire RF power system can be increased. Moreover, when the automatic impedance matching is performed by using the RF power supply system provided by the present invention, the adjustment range of the impedance tunable component in the automatic impedance matching device 20 can be eliminated, so that impedance matching can be achieved in a shorter time.
此外,在本发明中,可以通过数字调节的方式调节射频电源 10的频率。 即, 通过控制器对射频电源 10进行设定, 即可调整射频电源 10的频率。 Further, in the present invention, the frequency of the radio frequency power source 10 can be adjusted by digital adjustment. That is, the frequency of the RF power source 10 can be adjusted by setting the RF power source 10 by the controller.
通常, 通过机械调节的形式调节阻抗可调元件的阻抗。 即, 通常阻抗可 调元件包括可调电容和可调电感。 可调电容包括电容量调节装置, 可调电感 包括电感量调节装置, 在这种情况下, 自动阻抗匹配器 20还包括与可调电 容的电容量调节装置相连的电容调节电机以及与可调电感的电感调节装置 相连的电感调节电机。可以通过电容调节电机的转动来调节可调电容的电容 量, 可以通过电感调节电机的转动调节可调电感的电感值。 Typically, the impedance of the impedance tunable element is adjusted by mechanical adjustment. That is, typically the impedance tunable components include a tunable capacitor and a tunable inductor. The adjustable capacitor includes a capacitance adjusting device, and the adjustable inductor includes an inductance adjusting device. In this case, the automatic impedance matching device 20 further includes a capacitance adjusting motor connected to the adjustable capacitance capacity adjusting device and the adjustable inductor. The inductance adjustment device connected to the inductance adjustment device. The capacitance of the adjustable capacitor can be adjusted by adjusting the rotation of the motor, and the inductance of the adjustable inductor can be adjusted by adjusting the rotation of the motor.
而数字调节的速度比机械调节的速度快, 因此, 本发明中, 利用频率可 调的射频电源 10以及自动阻抗匹配器 20可以进一步缩短阻抗匹配所需的时 间。 While the speed of digital adjustment is faster than the speed of mechanical adjustment, in the present invention, the frequency required for impedance matching can be further shortened by using the frequency-adjustable RF power source 10 and the automatic impedance matcher 20.
由于射频电源 10的调节范围较大, 因此, 在利用本发明所提供的射频 电源 10进行自动阻抗匹配时, 可以先调节射频电源 10的频率, 以将匹配网 络的输入阻抗调节至匹配阻抗附近, 然后通过微调自动阻抗匹配器 20, 使 匹配网络的输入阻抗与射频电源 10的恒定输出阻抗相等, 从而可以进一步 缩短阻抗匹配所需的时间。 Since the adjustment range of the RF power supply 10 is large, when the RF power supply 10 provided by the present invention performs automatic impedance matching, the frequency of the RF power supply 10 can be adjusted to adjust the input impedance of the matching network to the vicinity of the matching impedance. Then, by fine-tuning the automatic impedance matching device 20, the input impedance of the matching network is equal to the constant output impedance of the RF power source 10, thereby further Reduce the time required for impedance matching.
本领域技术人员应当理解的是, 可以单独控制射频电源 10的频率。 例 如, 可以在所述射频电源系统中设置单独控制射频电源的频率的控制面板。 It will be understood by those skilled in the art that the frequency of the radio frequency power source 10 can be individually controlled. For example, a control panel that individually controls the frequency of the RF power source can be provided in the RF power system.
或者, 可以利用自动阻抗匹配器 20实现对射频电源 10的频率的控制, 从而便于实现自动阻抗匹配。 并且, 在本发明中, 对自动阻抗匹配器 20的 具体结构并没有特殊限制, 只要可以调节匹配网络的阻抗即可。 具体地, 如 图 2所示, 自动阻抗匹配器 20可以包括阻抗传感器 22、 控制器 21和执行 机构 23, 阻抗传感器 22用于检测执行机构初始阻抗以及射频电源 10的初 始频率, 并将执行机构的初始阻抗以及射频电源 10的初始频率发送给控制 器 21。 控制器 21可以根据等离子体腔室 30的等效阻抗、 执行机构 23的初 始阻抗以及射频电源 10的初始频率计算所述匹配网络的初始输入阻抗。 随 后控制器 21 可以才艮据计算得到的所述匹配网络的初始输入阻抗调节射频电 源 10的频率以及控制执行机构 23的阻抗, 以达到阻抗匹配。 Alternatively, the automatic impedance matching device 20 can be used to control the frequency of the RF power source 10, thereby facilitating automatic impedance matching. Further, in the present invention, the specific structure of the automatic impedance matching unit 20 is not particularly limited as long as the impedance of the matching network can be adjusted. Specifically, as shown in FIG. 2, the automatic impedance matcher 20 may include an impedance sensor 22, a controller 21, and an actuator 23 for detecting an initial impedance of the actuator and an initial frequency of the RF power source 10, and the actuator The initial impedance and the initial frequency of the RF power source 10 are sent to the controller 21. The controller 21 can calculate an initial input impedance of the matching network based on the equivalent impedance of the plasma chamber 30, the initial impedance of the actuator 23, and the initial frequency of the RF power source 10. The controller 21 can then adjust the frequency of the RF power source 10 and the impedance of the control actuator 23 based on the calculated initial input impedance of the matching network to achieve impedance matching.
通常, 所述匹配网络的输入阻抗 Z的形式为 Z=Za+Zb, 其中, Za为输入 阻抗 Z的实部, Zb为输入阻抗 Z的虚部。 实现阻抗匹配后, 需要满足输入 阻抗 Z的实部 Za为射频电源 10的恒定输出阻抗, 而输入阻抗 Z的虚部 zb 为零。 Typically, the input impedance Z of the matching network is of the form Z = Z a + Z b , where Z a is the real part of the input impedance Z and Z b is the imaginary part of the input impedance Z. After impedance matching is achieved, the real part Z a that needs to satisfy the input impedance Z is the constant output impedance of the RF power source 10, and the imaginary part z b of the input impedance Z is zero.
因此,在利用本发明所提供的射频电源系统实现自动阻抗匹配时,可以 先将匹配网络的输入阻抗的实部 Za调节至射频电源 10的恒定输出阻抗, 再 将匹配网络的输入阻抗的虚部 Zb调节为零。 Therefore, when the automatic impedance matching is implemented by using the RF power supply system provided by the present invention, the real part Z a of the input impedance of the matching network can be first adjusted to the constant output impedance of the RF power supply 10, and then the input impedance of the matching network is virtualized. Z b is zero adjustment unit.
作为本发明的优选实施方式, 执行机构 23可以包括可调匝数比的变压 器 23a和阻抗可调元件 23b。 可以通过调节变压器 23a的匝数比可以将匹配 网络的输入阻抗的阻抗值的实部∑3调节至射频电源 10的恒定输出阻抗。 As a preferred embodiment of the present invention, the actuator 23 may include a transformer 23a and an impedance tunable element 23b that are adjustable in turns ratio. The real part ∑ 3 of the impedance value of the input impedance of the matching network can be adjusted to the constant output impedance of the RF power source 10 by adjusting the turns ratio of the transformer 23a.
通过调节阻抗可调元件 23b 的阻抗可以将匹配网络的输入阻抗的阻抗 值的虚部 ¾调节为零。 The imaginary part of the impedance value of the input impedance of the matching network can be adjusted to zero by adjusting the impedance of the impedance tunable element 23b.
在本发明中,对阻抗可调元件 23b的具体结构并没有特殊限定,只要可 以将匹配网络的输入阻抗的虚部调节为零即可,例如,如图 3至图 6中所示, 阻抗可调元件 23b包括第一电容 232b和电感 231b, 该第一电容 232b和电 感 231b与所述等离子体腔室 30串联, 第一电容 232b为可调电容, 和 /或电 感 231b为可调电感。 In the present invention, the specific structure of the impedance tunable element 23b is not particularly limited as long as it is To adjust the imaginary part of the input impedance of the matching network to zero, for example, as shown in FIGS. 3 to 6, the impedance tunable element 23b includes a first capacitor 232b and an inductor 231b, the first capacitor 232b and the inductor 231b. In series with the plasma chamber 30, the first capacitor 232b is a tunable capacitor, and/or the inductor 231b is a tunable inductor.
下面通过具体的实施方式介绍可调匝数比的变压器 23a的工作原理。 如图 3所示,在本发明所提供的射频电源系统的第一种实施方式中, 第 一电容 232b为可调电容, 电感 231b为固定电感 (即, 电感值不可调), 阻 抗可调元件 23b包括第一电容 232b和电感 231b, 该第一电容 232b和电感 231b与所述等离子体腔室 30串联, 所述第一电容 232b为可调电容。 设定 此时等离子体腔室 30的等效阻抗为 R+jX。 The working principle of the transformer 23a with adjustable turns ratio will be described below through a specific embodiment. As shown in FIG. 3, in the first embodiment of the RF power supply system provided by the present invention, the first capacitor 232b is a tunable capacitor, and the inductor 231b is a fixed inductor (ie, the inductor value is not adjustable), and the impedance tunable component 23b includes a first capacitor 232b and an inductor 231b, the first capacitor 232b and the inductor 231b being in series with the plasma chamber 30, the first capacitor 232b being a tunable capacitor. The equivalent impedance of the plasma chamber 30 is set to R + jX at this time.
因此, 图中变压器右侧部分的输入阻抗为: Therefore, the input impedance of the right part of the transformer in the figure is:
Z1 = R + jX + j o0L231b - j ^ 整个匹配网络的输入阻抗为: 其中, C232b,。为第一电容 232b的初始电容值(通常为第一电容 232b的 最大电容值的一半), L231b为电感 231b的电感值, ωο为射频电源 10的初始 角频率 (本领域技术人员应当理解的是, 射频电源 10的频率 f与角频率 ω 满足: ω=2π , no为变压器 23a的匝数比。 Z 1 = R + jX + jo 0 L 231b - j ^ The input impedance of the entire matching network is: Among them, C 232b ,. The initial capacitance value of the first capacitor 232b (usually half of the maximum capacitance value of the first capacitor 232b), L 231b is the inductance value of the inductor 231b, and ωο is the initial angular frequency of the RF power source 10 (which should be understood by those skilled in the art) Yes, the frequency f of the RF power source 10 and the angular frequency ω satisfy: ω = 2π , no is the turns ratio of the transformer 23a.
2 1 2 1
2 n (X + <¾ 2326 ) 匹配网络的输入阻抗的实部为"。 , 虚部为 ^2316,。 , 其 2 n (X + <3⁄4 2326 ) The real part of the input impedance of the matching network is "., the imaginary part is ^ 2316 , .
-1 中, X与等离子体腔室 30的类型有关, 可以为感性(COQLQ )或容性( )。 In -1, X is related to the type of plasma chamber 30 and may be inductive (COQLQ) or capacitive ( ).
由此可知,所述匹配网络的输入阻抗的实部只与变压器 23a的匝数比有 关, 而虚部与射频电源 10的角频率 ω以及第一电容 232b的电容值有关。所 以, 在自动匹配的过程中, 可以同时调节阻抗的实部与虚部, 使得实部为射 频电源 10的恒定输出阻抗 R1() (通常为 50Ω ), 虚部为 0。 例如当等离子体腔室 30的等效阻抗为 。时, 阻抗传感器检测到的 阻抗 Z。为: It can be seen that the real part of the input impedance of the matching network is only related to the turns ratio of the transformer 23a, and the imaginary part is related to the angular frequency ω of the RF power source 10 and the capacitance value of the first capacitor 232b. Therefore, in the process of automatic matching, the real part and the imaginary part of the impedance can be adjusted at the same time, so that the real part is shot The constant output impedance of the frequency power supply 10 is R 1 () (usually 50 Ω) and the imaginary part is zero. For example, when the equivalent impedance of the plasma chamber 30 is . When the impedance sensor detects the impedance Z. for:
Z0=n2(R + jco0L0 + jo0L231b - j ~ ) = n R + + L231b ) ] 在阻抗匹配后, 变压器的匝数比为 实部" "^为射频电源 10的恒定 Z 0 =n 2 (R + jco 0 L 0 + jo 0 L 231b - j ~ ) = n R + + L 231b ) ] After the impedance matching, the turns ratio of the transformer is the real part ""^ is the constant of the RF power supply 10
10 10
输出阻抗 R10, 因此, ; 射频电源 10的频率为 com, 第一电容 232b wm (L0 + Li ) ^ = 0 的电容值为 c232b,m, 且虚部满足以下公式: , 因此, 射频电源 10的角频率为 com与第一电容 232b的电容值 C232bm满足该公式: The output impedance R 10 , therefore, the frequency of the RF power source 10 is co m , the capacitance value of the first capacitor 232b w m (L 0 + L i ) ^ = 0 is c 232b , m , and the imaginary part satisfies the following formula: Therefore, the angular frequency of the RF power source 10 is co m and the capacitance value C 232bm of the first capacitor 232b satisfies the formula:
( ) + 231/?)C232 在利用本发明所提供的射频电源自动匹配阻抗时, 可以先将变压器 23a 的匝数比"调节至" 然后分别调节射频电源 10的角频率和第一电容 232b 的电容值, 以使得射频电源 10 的角频率和第一电容 232b 的电容值满足 ( ) + 231 /?) C 232 When using the RF power supply automatically matching impedance provided by the present invention, the turns ratio of the transformer 23a can be first "adjusted to" and then the angular frequency of the RF power supply 10 and the first capacitor 232b are respectively adjusted. The capacitance value such that the angular frequency of the RF power source 10 and the capacitance value of the first capacitor 232b satisfy
(^+^ ^2326,""。 应当理解的是, 0)„1和(23215,„1并没有特定的值。 (^+^ ^ 2326 , "". It should be understood that 0) „ 1 and ( 23215 , „ 1 have no specific values.
1 1
具体地,首先利用控制器 21计算 (Ζί+Ζ^Χ^,。,如果控制器 21计算得 的 , 则将射频电源 10 的频率直接调至 / minSpecifically, first, the controller 21 calculates (Ζί+Ζ ^Χ^, . . . if the controller 21 calculates , then adjust the frequency of the RF power supply 10 directly to / min
"min =2^n ), 随后对第一电容 232b 的电容值进行微调, 使得 " mi n = 2 ^n ), then fine-tuning the capacitance value of the first capacitor 232b, so that
( o+Z^ C^ 。 此时, 最小角频率(01^1即为 ω] ( o+Z^ C^ . At this time, the minimum angular frequency ( 01 ^ 1 is ω)
1 1
同理若 ( + AK^26,。, 则将射频电源 10 的频率直接调至 ( ω^ = 2 min ), 随后对第一电容 232b进行微调,使得 (Lo + L2nb) 232b,m 。 此时, 最大角频率 Q)max即为 Q)m。 Similarly, if ( + AK^ 26 ,., the frequency of the RF power supply 10 is directly adjusted to ( ω ^ = 2 min ), then the first capacitor 232b is fine-tuned such that ( L o + L 2nb ) 232b , m . At this time, the maximum angular frequency Q) max is Q) m .
1 1
如果 ^ + ^^ ^,。在最小角频率 ωπώι和最大角频率 ωπ¾χ之间, 那么利 If ^ + ^^ ^,. Between the minimum angular frequency ωπώι and the maximum angular frequency ωπ3⁄4χ , then
1 1
用控制器 21将射频电源 10的频率调节至 ( +^ K^M附近,再微调第一电 Use the controller 21 to adjust the frequency of the RF power supply 10 to (+^ K^M, and then fine-tune the first power.
2 1 twenty one
a?mjn = a? mjn =
容 232b , 以使 + 2316 ^ 。 应当理解的是, 在上述三种情况中, 阻抗匹配时, 射频电源的频率以及 第一电容 232b的电容值都是不相等的。 Capacitor 232b to make + 2316 ^. It should be understood that in the above three cases, when the impedance is matched, the frequency of the RF power source and the capacitance value of the first capacitor 232b are all unequal.
在本发明的第二种实施方式中, 如图 4所示, 第一电容 232b为可调电 容, 电感 231b为可调电感(即, 电感值可调)。 在调节匹配网络的输入阻抗 的虚部时, 可以同时调节第一电容 232b和电感 231b, 具体与第一种实施方 式类似, 这里不再赘述。在利用本发明的第二种实施方式的射频系统进行自 动阻抗匹配时所需的匹配时间更短。 此外,在本发明中,对第一电容 232b和电感 231b的设置位置并没有特 殊的限定。 例如, 在图 5 中所示的本发明的第三种实施方式中, 第一电容 232b串联在变压器 23a的输出端,而电感 231b串联在变压器 23a的输入端。 In the second embodiment of the present invention, as shown in FIG. 4, the first capacitor 232b is an adjustable capacitor, and the inductor 231b is a variable inductor (ie, the inductor value is adjustable). When adjusting the imaginary part of the input impedance of the matching network, the first capacitor 232b and the inductor 231b can be adjusted at the same time, which is similar to the first embodiment, and will not be described again here. The matching time required for automatic impedance matching using the radio frequency system of the second embodiment of the present invention is shorter. Further, in the present invention, the positions at which the first capacitor 232b and the inductor 231b are disposed are not particularly limited. For example, in the third embodiment of the invention illustrated in Figure 5, the first capacitor 232b is coupled in series with the output of the transformer 23a and the inductor 231b is coupled in series with the input of the transformer 23a.
容易理解的是, 在第三种实施方式中, 匹配网络的输入阻抗为: It is easy to understand that in the third embodiment, the input impedance of the matching network is:
2 2
Z0 = " R + j{n X —— + ¾ ) 同样地, 在阻抗匹配后, 变压器的匝数比为" 实部" "^为射频电源 Z 0 = " R + j{n X —— + 3⁄4 ) Similarly, after impedance matching, the turns ratio of the transformer is "real""^ is the RF power supply
10的恒定输出阻抗 R10, 因此, ; 射频电源 10的频率为 com, 第一 电 容 232b 的 电 容值为 C232b,m , 且虚部 满 足 以 下公式 : 210 constant output impedance R 10 , therefore, The frequency of the RF power source 10 is co m , the capacitance value of the first capacitor 232b is C 232b , m , and the imaginary part satisfies the following formula: 2
m2X ^ + mL231b = 0 m 2 X ^ + m L 231b = 0
m , 有该公式可以得出 0)„1和 C232b,m之间的关系。 从 而可以利用控制器 21调节射频电源 10、 变压器 23a和第一电容 232b, 以实 现阻抗匹配。 具体的调节方法与第一种实施方式中所公开的调节方法类似, 这里不再赘述。 m, the formula can be used to obtain the relationship between 0) „ 1 and C 232b , m . Thus, the controller 21 can be used to adjust the RF power source 10, the transformer 23a and the first capacitor 232b to achieve impedance matching. Similar to the adjustment method disclosed in the first embodiment, it will not be described again here.
在图 6 中所示的本发明的第四种实施方式中, 电感 231b和第一电容 232b均串联在变压器 23a的输入端。 此时, 匹配网络的输入阻抗为: In the fourth embodiment of the invention shown in Figure 6, both the inductor 231b and the first capacitor 232b are connected in series at the input of the transformer 23a. At this point, the input impedance of the matching network is:
Z0 = n2R + j(n2X ^ + <¾ ) Z 0 = n 2 R + j(n 2 X ^ + <3⁄4 )
^0^2326,0 同样地, 在阻抗匹配后, 变压器的匝数比为" 实部"" ^为射频电源 ^0^2326,0 Similarly, after impedance matching, the turns ratio of the transformer is "real part"" ^ is the RF power supply
10的恒定输出阻抗 R10, 因此, ; 射频电源 10的频率为 com, 第一 nm 2X —— + comL0 = 0 电容 232b的电容值为 C232b,m,且虚部满足以下公式: ω"^ , 有该公式可以得出 0)„1和 C232b,m之间的关系。从而可以利用控制器 21调节射 频电源 10、 变压器 23a和第一电容 232b, 以实现阻抗匹配。 具体调节方式 与第一种实施方式中的调节方式类似, 这里不再赘述。 10 constant output impedance R 10 , therefore, The frequency of the RF power supply 10 is co m , the first n m 2 X —— + co m L 0 = 0 The capacitance value of the capacitor 232b is C 232b , m , and the imaginary part satisfies the following formula: ω "^ , which has the formula It can be concluded that the relationship between 0 ) „ 1 and C 232b , m . Thereby, the RF power source 10, the transformer 23a and the first capacitor 232b can be adjusted by the controller 21 to achieve impedance matching. The specific adjustment mode is similar to the adjustment mode in the first embodiment, and details are not described herein again.
在本发明的第五种实施方式中,如图 7所示, 阻抗可调元件 23b均设置 在变压器 23a的输出端, 且阻抗可调元件 23b包括第二电容 233b和第三电 容 234b, 所述第二电容 233b为可调电容, 且该第二电容 233b与等离子体 腔室 30并联, 第三电容 234b与等离子体腔室 30串联。 此时的匹配网络为 In a fifth embodiment of the present invention, as shown in FIG. 7, the impedance tunable elements 23b are both disposed at the output end of the transformer 23a, and the impedance tunable element 23b includes a second capacitor 233b and a third capacitor 234b, The second capacitor 233b is a tunable capacitor, and the second capacitor 233b is connected in parallel with the plasma chamber 30, and the third capacitor 234b is connected in series with the plasma chamber 30. The matching network at this time is
"L" 型网络。 "L" type network.
当等离子体腔室 30的等效阻抗为 + ·Ζ'^时, 图 7中变压器右侧的部^ 的导纳 为: When the equivalent impedance of the plasma chamber 30 is + · Ζ '^, the admittance of the portion ^ on the right side of the transformer in Fig. 7 is:
1 R .( P 1 R . ( P
n 匹配网络的输入导纳 Y0为: R P n The input admittance Y 0 of the matching network is: RP
° ~ n2(R2 +P2) J n2 0 233 R2 +P2 ° ~ n 2 (R 2 + P 2 ) J n 2 0 233 R 2 + P 2
Ρ = ωη∑— Ρ = ω η ∑ —
其中, ^0^2346,0 。 Where ^0^2346,0 .
R R
匹配网络的输入导纳 Y0的实部为" 2( 2 +ρ2), 匹配网络的输入导纳 Υ0 丄^ c ρ ) The real part of the input admittance Y 0 of the matching network is " 2 ( 2 + ρ2 ), the input admittance of the matching network Υ 0丄^ c ρ )
的虚部为 233Μ— 7?2 + Ρ2 。同样地,在阻抗匹配后,变压器的匝数比为 , The imaginary part is 233Μ — 7? 2 + Ρ 2 . Similarly, after impedance matching, the turns ratio of the transformer is,
R R
实部" C^ + 2)为射频电源 10的恒定输出阻抗 R1()的倒数, 且虚部满足以 The real part "C^ + 2 " is the reciprocal of the constant output impedance R 1 () of the RF power source 10, and the imaginary part is satisfied.
1 pm 1 p m
下公式: " 根据以上两个公式可以计算出(¾1和 c233b,m 之间的关系。 从而可以利用控制器 21调节射频电源 10、 变压器 23a和第三 电容 234b, 以实现阻抗匹配。 具体调节方式与第一种实施方式中的调节方 式类似, 这里不再赘述。 The following formula: "According to the above two formulas, the relationship between ( 3⁄41 and c 233b , m can be calculated. Thus, the controller 21 can be used to adjust the RF power source 10, the transformer 23a and the third capacitor 234b to achieve impedance matching. The manner is similar to the adjustment method in the first embodiment, and details are not described herein again.
相应于本发明的射频电源系统,如图 8所示,还提供一种利用射频电源 系统进行阻抗匹配的方法, 所述的射频电源系统包括射频电源、 电连接在所 述射频电源与等离子体腔室之间的自动阻抗匹配器, 其中, 所述射频电源的 频率能够在最小预定频率和最大预定频率之间调节,所述自动阻抗匹配方法 包括: Corresponding to the radio frequency power system of the present invention, as shown in FIG. 8, a method for impedance matching using a radio frequency power system is provided. The radio frequency power system includes a radio frequency power source electrically connected to the radio frequency power source and the plasma chamber. An automatic impedance matching device, wherein the frequency of the radio frequency power source is adjustable between a minimum predetermined frequency and a maximum predetermined frequency, the automatic impedance matching method comprising:
步骤 100、利用自动阻抗匹配器检测获取预先确定的等离子体腔室的等 效阻抗, 并计算匹配网络的初始输入阻抗; 步骤 200、 调节所述射频电源的频率, 并利用所述自动阻抗匹配器调节 匹配网络的输入阻抗,以使得所述匹配网络的输入阻抗与所述射频电源的恒 定输出阻抗相等。 由于射频电源的调节范围较大, 因此,在利用本发明所提供的射频电源 进行自动阻抗匹配时, 可以先调节射频电源的频率, 以将匹配网络的输入阻 抗调节至匹配阻抗附近, 然后通过微调自动阻抗匹配器, 使匹配网络的输入 阻抗与射频电源的恒定输出阻抗相等,从而可以进一步缩短阻抗匹配所需的 时间。 Step 100: Acquire an equivalent impedance of the predetermined plasma chamber by using an automatic impedance matching device, and calculate an initial input impedance of the matching network. Step 200: Adjust a frequency of the RF power source, and adjust by using the automatic impedance matching device. The input impedance of the network is matched such that the input impedance of the matching network is equal to the constant output impedance of the RF power source. Since the adjustment range of the RF power source is large, when the RF power supply provided by the present invention is used for automatic impedance matching, the frequency of the RF power source can be adjusted to adjust the input impedance of the matching network to the vicinity of the matching impedance, and then fine-tuned. Automatic impedance matcher to match the input of the network The impedance is equal to the constant output impedance of the RF power supply, which further reduces the time required for impedance matching.
应当理解的是,此处所述的射频电源系统可以为本发明中所提供的上述 射频电源系统。 It should be understood that the radio frequency power system described herein may be the above-described radio frequency power system provided in the present invention.
在所述自动阻抗匹配器包括阻抗传感器、 控制器和执行机构的情况下: 所述步骤 100 包括利用所述阻抗传感器检测所述匹配网络的初始输入 阻抗以及所述射频电源的初始频率,并将所述匹配网络的初始输入阻抗以及 所述射频电源的初始频率发送给所述控制器,利用所述控制器计算所述匹配 网络的初始输入阻抗; Where the automatic impedance matcher includes an impedance sensor, a controller, and an actuator: the step 100 includes detecting, by the impedance sensor, an initial input impedance of the matching network and an initial frequency of the RF power source, and The initial input impedance of the matching network and the initial frequency of the radio frequency power source are sent to the controller, and the initial input impedance of the matching network is calculated by the controller;
所述步骤 200 包括利用所述控制器根据所述匹配网络的初始输入阻抗 调节所述射频电源的频率以及控制执行机构的阻抗。 The step 200 includes utilizing the controller to adjust a frequency of the radio frequency power source and control an impedance of the actuator in accordance with an initial input impedance of the matching network.
在所述执行机构包括阻抗可调元件和可调匝数比的变压器的情况下,如 图 9所示, 所述步骤 200包括: In the case where the actuator includes an impedance tunable element and a transformer having an adjustable turns ratio, as shown in FIG. 9, the step 200 includes:
步骤 210、 调节所述变压器的匝数比, 以使得所述匹配网络的输入阻抗 的阻抗值的实部等于所述射频电源的恒定输出阻抗; 以及 Step 210: Adjust a turns ratio of the transformer such that a real part of the impedance value of the input impedance of the matching network is equal to a constant output impedance of the RF power source;
步骤 220、 调节所述阻抗可调元件的阻抗和所述射频电源的频率, 以使 所述匹配网络的输入阻抗的阻抗值的虚部为零。 Step 220: Adjust an impedance of the impedance tunable component and a frequency of the RF power source such that an imaginary part of an impedance value of an input impedance of the matching network is zero.
可以理解,在实际应用中,上述步骤 210和步骤 220的顺序可以不作限 定。 It can be understood that, in practical applications, the order of the above steps 210 and 220 may not be limited.
具体地, 所述步骤 220包括: Specifically, the step 220 includes:
步骤 221、才艮据所述匹配初始阻抗和所述射频电源的初始射频之间的关 系确定当所述匹配网络的输入阻抗与所述射频电源的恒定输出阻抗相等时 所述射频电源的匹配频率; Step 221: Determine a matching frequency of the RF power source when an input impedance of the matching network is equal to a constant output impedance of the RF power source according to a relationship between the matching initial impedance and an initial RF frequency of the RF power source. ;
步骤 222、 对所述阻抗可调元件进行调节, 以使得所述匹配网络的输入 阻抗与所述射频电源的恒定输出阻抗相等。 Step 222: Adjust the impedance tunable component such that an input impedance of the matching network is equal to a constant output impedance of the RF power source.
上文第一种实施方式中已经给出了具体如何根据所述匹配初始阻抗和 所述射频电源的初始射频之间的关系确定当所述匹配网络的输入阻抗与所 述射频电源的恒定输出阻抗相等时所述射频电源的匹配频率, 这里不再赘 述。 How to specifically match the initial impedance and according to the above description has been given in the first embodiment above. The relationship between the initial radio frequencies of the radio frequency power source determines a matching frequency of the radio frequency power source when the input impedance of the matching network is equal to the constant output impedance of the radio frequency power source, and details are not described herein again.
可以理解的是,以上实施方式仅仅是为了说明本发明的原理而采用的示 例性实施方式, 然而本发明并不局限于此。对于本领域内的普通技术人员而 言, 在不脱离本发明的精神和实质的情况下, 可以做出各种变型和改进, 这 些变型和改进也视为本发明的保护范围。 It is to be understood that the above embodiments are merely illustrative embodiments employed to illustrate the principles of the invention, but the invention is not limited thereto. Various modifications and improvements can be made by those skilled in the art without departing from the spirit and scope of the invention. These modifications and improvements are also considered to be within the scope of the invention.
Claims
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| CN201310322341.6 | 2013-07-29 | ||
| CN201310322341.6A CN104349567A (en) | 2013-07-29 | 2013-07-29 | Radio frequency power supply system and a method for performing impedance matching by utilizing radio frequency power supply system |
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| CN (1) | CN104349567A (en) |
| TW (1) | TWI523417B (en) |
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| TWI523417B (en) | 2016-02-21 |
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