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WO2015011617A1 - Process for the preparation of rivaroxaban - Google Patents

Process for the preparation of rivaroxaban Download PDF

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Publication number
WO2015011617A1
WO2015011617A1 PCT/IB2014/063191 IB2014063191W WO2015011617A1 WO 2015011617 A1 WO2015011617 A1 WO 2015011617A1 IB 2014063191 W IB2014063191 W IB 2014063191W WO 2015011617 A1 WO2015011617 A1 WO 2015011617A1
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Prior art keywords
formula
reaction mixture
compound
rivaroxaban
preparation
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PCT/IB2014/063191
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French (fr)
Inventor
Ketan HIRPARA
Pankaj Kumar Singh
Kdv JESUNADH
Mukesh Kumar Sharma
Chandra Has Khanduri
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Ranbaxy Laboratories Ltd
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Ranbaxy Laboratories Ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D413/00Heterocyclic compounds containing two or more hetero rings, at least one ring having nitrogen and oxygen atoms as the only ring hetero atoms
    • C07D413/02Heterocyclic compounds containing two or more hetero rings, at least one ring having nitrogen and oxygen atoms as the only ring hetero atoms containing two hetero rings
    • C07D413/12Heterocyclic compounds containing two or more hetero rings, at least one ring having nitrogen and oxygen atoms as the only ring hetero atoms containing two hetero rings linked by a chain containing hetero atoms as chain links
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D413/00Heterocyclic compounds containing two or more hetero rings, at least one ring having nitrogen and oxygen atoms as the only ring hetero atoms
    • C07D413/14Heterocyclic compounds containing two or more hetero rings, at least one ring having nitrogen and oxygen atoms as the only ring hetero atoms containing three or more hetero rings

Definitions

  • the present invention provides processes for the preparation of rivaroxaban.
  • the present invention also provides processes for the preparation of a rivaroxaban intermediate.
  • Rivaroxaban is chemically 5-chloro-N-( ⁇ (5S)-2-oxo-3-[4-(3-oxo-4- morpholinyl)phenyl] - 1 ,3 -oxazolidin-5-yl ⁇ methyl)-2-thiophenecarboxamide of Formula I .
  • Rivaroxaban is used as an anti-thrombotic agent.
  • U.S. Publication No. 2007/0066615 provides a process for the preparation of 5- chloro-N-((2R)-2-hydroxy-3 - ⁇ [4-(3 -oxo-4-morpholinyl)-phenyl] amino ⁇ propyl)-2- thiophenecarboxamide of Formula II
  • U.S. Patent No. 8,106, 192 provides a process for the preparation of 5-chloro-N- ((2R)-2-hydroxy-3 - ⁇ [4-(3 -oxo-4-morpholinyl)-phenyl] amino ⁇ propyl)-2- thiophenecarboxamide of Formula II (named as N- ⁇ (R)-2-Hydroxy-3-[4-(3- oxomo holin-4-yl)phenylamino]propyl ⁇ -5 -chloro-thiophene-2-carboxamide), wherein a mixture of N-((S)-3-bromo-2-hydroxypropyl)-5-chlorothiophene-2-carboxamide and 4-(4- aminophenyl)-3-mo ⁇ holinone in toluene is admixed with collidine and ethanol and the reaction mixture is heated at 103°C to 105°C for 6 hours. The reaction mixture is admixed with
  • the present invention provides industrially feasible processes for the preparation of rivaroxaban.
  • the present invention also provides processes for the preparation of a rivaroxaban intermediate in good yield and purity.
  • the present inventors have found that the formation of the azetidinol impurity of Formula III appearing at a relative retention time (RRT) of 0.83, and the impurity appearing at a relative retention time (RRT) of 1.45 is controlled to be at a minimum level when the reaction between 4-(4-aminophenyl)morpholin-3-one and 5-chloro-N-[(2S)-2- oxiranylmethyl]-2-thiophenecarboxamide is carried out in the presence of inexpensive and readily available acid catalysts containing an alkali metal, an alkaline earth metal, or zinc metal. As a result, the overall yield is increased. This reaction also avoids the use of chromatography and the generation of corrosive by-products.
  • a first aspect of the present invention provides a process for the preparation of 5- chloro-N-((2R)-2-hydroxy-3 - ⁇ [4-(3 -oxo-4-morpholinyl)-phenyl] amino ⁇ propyl)-2- thiophenecarboxamide intermediate of Formula II
  • a second aspect of the present invention provides a process for the preparation of rivaroxaban of Formula I
  • a third aspect of the present invention provides a process for the preparation of 5- chloro-N-((2R)-2-hydroxy-3 - ⁇ [4-(3 -oxo-4-morpholinyl)-phenyl] amino ⁇ propyl)-2- thiophenecarboxamide intermediate of Formula II
  • an acid catalyst selected from lithium perchlorate, magnesium perchlorate, magnesium trifluoromethanesulfonate, zinc perchlorate, or zinc
  • a fourth aspect of the present invention provides a process for the preparation of rivaroxaban of Formula I
  • an acid catalyst selected from lithium perchlorate, magnesium perchlorate, magnesium trifluoromethanesulfonate, zinc perchlorate, or zinc trifluoromethanesulfonate to obtain an intermediate of Formula II;
  • the compounds of Formula IV and Formula V may be prepared by the processes known in the literature, such as those described in U.S. Patent No. 7,157,456 or U.S. Publication No. 2007/0066615, or by the processes described herein.
  • the compound of Formula IV is reacted with the compound of Formula V in the presence of an acid catalyst containing an alkali metal, an alkaline earth metal, or zinc metal in a solvent.
  • acid catalysts containing an alkali metal, an alkaline earth metal, or zinc metal include lithium perchlorate, magnesium perchlorate, magnesium trifluoromethanesulfonate, zinc perchlorate, or zinc trifluoromethanesulfonate.
  • solvents to be used for the reaction of the compound of Formula IV with the compound of Formula V include alcohols such as methanol, ethanol, and iso-propanol; ethers such as tetrahydrofuran, 2- methyltetrahydrofuran, cyclopentylmethyl ether, and tertiary butyl ether; alkyl acetates such as ethyl acetate; ketones such as acetone; chlorinated hydrocarbons such as dichloromethane; acetonitrile; dimethylformamide; dimethylsulf oxide; sulfolane; or mixtures thereof.
  • alcohols such as methanol, ethanol, and iso-propanol
  • ethers such as tetrahydrofuran, 2- methyltetrahydrofuran, cyclopentylmethyl ether, and tertiary butyl ether
  • alkyl acetates such as ethyl acetate
  • ketones such as
  • the compound of Formula IV is reacted with the compound of Formula V at about 10°C to about 35°C.
  • the intermediate of Formula II may be isolated from the reaction mixture by methods such as cooling, decantation, filtration, concentration, distillation, evaporation, centrifugation, or a combination thereof, followed by drying.
  • the intermediate of Formula II may be purified using an alcohol solvent such as methanol, ethanol, isopropanol, or denatured spirit; water; or mixtures thereof, followed by further drying.
  • the intermediate of Formula II prepared by the processes of the present invention may be converted into rivaroxaban of Formula I by following the processes known in the literature, such as by the process described in U.S. Patent No. 8, 106,192, or by the process described herein.
  • the X-ray Powder Diffraction (XRPD) pattern of rivaroxaban of Formula I was recorded using a PANalytical ® X'Pert Pro X-Ray Powder Diffractometer in the range 3 to 40 degree 2 theta under a tube voltage of 45 kV and a current of 40 mA.
  • the copper radiation of wavelength 1.54 angstrom and an X'celetor ® detector were used.
  • HPLC High Performance Liquid Chromatography
  • Dilute hydrochloric acid 800 mL of concentrated hydrochloric acid diluted in 1370 mL of water was added to the reaction mixture over 15 minutes to 20 minutes at 25 °C to 40°C, and the reaction mixture was stirred for 3 hours at the same temperature.
  • the reaction mixture was cooled to 25 °C to 30°C.
  • the aqueous layer was separated and washed with toluene (1000 mL).
  • the aqueous layer was recovered completely at 60°C to 70°C.
  • Methanol 300 mL was added to the resulting mass, and the solvent was recovered completely.
  • Methanol 2000 mL was added to the resulting mass, and it was heated to 70°C to 80°C.
  • reaction mixture was cooled to 25°C to 30°C over 30 minutes, followed by further cooling to -20°C to -25°C and stirring for 6 hours at this temperature.
  • the solid was filtered under nitrogen and suck dried.
  • the solid was washed with cold methanol (500 mL) and dried at 50°C to 55°C overnight under vacuum and unloaded under nitrogen atmosphere to obtain (2S)-l-amino-3-chloropropan-2-ol hydrochloride.
  • 5-Chlorothiophene-2-carboxylic acid 500 g was added to toluene (2500 mL) and the reaction mixture was heated to 70°C to 80°C.
  • Thionyl chloride 275 mL was added to the reaction mixture over 90 minutes, and the reaction mixture was stirred for 1 hour at 70°C to 80°C.
  • the reaction mixture was heated at 100°C to 105°C for 4 hours to 5 hours.
  • the reaction mixture was cooled to 60°C to 65 °C, and the solvent was completely recovered at 60°C to 65°C under vacuum to obtain 5-chlorothiophene-2-carbonylchloride.
  • N-((S)-3-Chloro-2-hydroxypropyl)-5-chlorothiophene-2-carboxamide (from Example 3; 100 g) was dissolved in dichloromethane (300 mL) and dimethylformamide (200 mL). Pulverized potassium carbonate (98 g) was added to the reaction mixture at 25°C to 30°C, and the reaction mixture was stirred for 15 hours at this temperature.
  • the solid obtained was suck dried, and then further dried at 55°C to 60°C for 12 hours to obtain 5-chloro-N-((2R)-2-hydroxy-3- ⁇ [4-(3- oxo-4-mo ⁇ holinyl)-phenyl]amino ⁇ propyl)-2-thiophenecarboxamide.
  • Example 9 Preparation of seed of crystalline modification I of rivaroxaban (Formula I) A mixture of rivaroxaban (30 g) in dichloromethane (810 mL) and methanol (300 mL) was stirred at 35°C to 40°C to obtain a solution. Activated carbon (1.5 g) was added to the reaction mixture, and the reaction mixture was stirred for 30 minutes at 35°C to 40°C. The reaction mixture was filtered through a Hyflo ® bed and the filtrate was concentrated to obtain a white solid compound. The white solid was suspended in methanol (300 mL) and dichloromethane (240 mL). The reaction mixture was heated to 50°C and then cooled to 25°C to 30°C. The slurry obtained was stirred for 1 hour at 25°C to 30°C. The precipitate was filtered and dried at 60°C to 65°C under vacuum to obtain the seed of crystalline modification I of rivaroxaban.
  • Rivaroxaban 100 g was added to acetic acid (1800 mL) at 25°C to 30°C and the reaction mixture was heated to 75°C to 80°C to obtain a clear solution.
  • Activated carbon (2.55 g) was added to the reaction mixture, and the reaction mixture was stirred for 30 minutes at 75°C to 80°C.
  • the reaction mixture was filtered through a Hyflo ® bed and the bed was washed with acetic acid (200 mL). Acetic acid was recovered up to 1500 mL under vacuum at 50°C to 55°C to obtain a white slurry.
  • the mixture was cooled to 25°C to 30°C and it was stirred for 1 hour at 25°C to 30°C.
  • the solid was filtered and suck dried.
  • the solid was washed with de-ionized water (200 mL) and suck dried.
  • De-ionized water 500 mL was added to the wet solid.
  • the pH of the reaction mixture was adjusted to 6.5 to 7.5 with aqueous sodium bicarbonate, and the reaction mixture was stirred for 1 hour at 25°C to 30°C.
  • the solid was filtered and suck dried.
  • the solid was washed with de-ionized water (200 mL) and dried at 55°C to 60°C under vacuum for 12 hours to obtain pure rivaroxaban.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Plural Heterocyclic Compounds (AREA)

Abstract

The present invention provides processes for the preparation of rivaroxaban. The present invention also provides processes for the preparation of a rivaroxaban intermediate.

Description

PROCESS FOR THE PREPARATION OF RIVAROXABAN
Field of the Invention
The present invention provides processes for the preparation of rivaroxaban. The present invention also provides processes for the preparation of a rivaroxaban intermediate.
Background of the Invention
Rivaroxaban is chemically 5-chloro-N-({(5S)-2-oxo-3-[4-(3-oxo-4- morpholinyl)phenyl] - 1 ,3 -oxazolidin-5-yl }methyl)-2-thiophenecarboxamide of Formula I .
Figure imgf000002_0001
Formula I
Rivaroxaban is used as an anti-thrombotic agent.
U.S. Publication No. 2007/0066615 provides a process for the preparation of 5- chloro-N-((2R)-2-hydroxy-3 - { [4-(3 -oxo-4-morpholinyl)-phenyl] amino }propyl)-2- thiophenecarboxamide of Formula II
Figure imgf000002_0002
Formula II
which is an intermediate for the preparation of rivaroxaban, wherein a solution of 4-(4- aminophenyl)morpholin-3-one and 5-chloro-N-[(2S)-2-oxiranylmethyl]-2- thiophenecarboxamide in tetrahydrofuran is stirred overnight at 60°C in the presence of ytterbium(III) trifluoromethane sulfonate to give a precipitate, which is filtered off to provide the product (54% yield). The remaining filtrate is concentrated and the residue obtained is purified by preparative HPLC to provide a further 38% yield of the product.
U.S. Patent No. 8,106, 192 provides a process for the preparation of 5-chloro-N- ((2R)-2-hydroxy-3 - { [4-(3 -oxo-4-morpholinyl)-phenyl] amino } propyl)-2- thiophenecarboxamide of Formula II (named as N-{(R)-2-Hydroxy-3-[4-(3- oxomo holin-4-yl)phenylamino]propyl } -5 -chloro-thiophene-2-carboxamide), wherein a mixture of N-((S)-3-bromo-2-hydroxypropyl)-5-chlorothiophene-2-carboxamide and 4-(4- aminophenyl)-3-moφholinone in toluene is admixed with collidine and ethanol and the reaction mixture is heated at 103°C to 105°C for 6 hours. The reaction mixture is admixed with 1-butanol and the product is isolated in 61.8% yield.
The process provided in the U.S. Publication No. 2007/0066615 makes use of an expensive rare earth metal catalyst, /'. e. , ytterbium (III) trifluoromethanesulfonate, for the preparation of the intermediate of Formula II. Also, this process is carried out at an elevated temperature (60°C). This process provides the intermediate of Formula II in low yield which is attributed to the formation of impurities such as 11.22% of the azetidinol impurity of Formula III appearing at a relative retention time (RRT) of 0.83 and 11.33% of an unknown impurity appearing at a relative retention time (RRT) of 1.45 (Reference Example 1).
Figure imgf000003_0001
Formula III
The process provided in U.S. Patent No. 8, 106, 192 is carried out at an elevated temperature, involves the generation of corrosive hydrobromic acid as a by-product, and provides the product in low yield.
The prior art processes are not suitable on an industrial scale. Therefore, there is still a need to develop simple, safe, efficient, economical, eco-friendly, industrially feasible processes that provide the intermediate of Formula II in good yield and purity, and are convenient to operate on a commercial scale.
Summary of the Invention
The present invention provides industrially feasible processes for the preparation of rivaroxaban. The present invention also provides processes for the preparation of a rivaroxaban intermediate in good yield and purity. The present inventors have found that the formation of the azetidinol impurity of Formula III appearing at a relative retention time (RRT) of 0.83, and the impurity appearing at a relative retention time (RRT) of 1.45 is controlled to be at a minimum level when the reaction between 4-(4-aminophenyl)morpholin-3-one and 5-chloro-N-[(2S)-2- oxiranylmethyl]-2-thiophenecarboxamide is carried out in the presence of inexpensive and readily available acid catalysts containing an alkali metal, an alkaline earth metal, or zinc metal. As a result, the overall yield is increased. This reaction also avoids the use of chromatography and the generation of corrosive by-products.
Detailed Description of the Invention
A first aspect of the present invention provides a process for the preparation of 5- chloro-N-((2R)-2-hydroxy-3 - { [4-(3 -oxo-4-morpholinyl)-phenyl] amino }propyl)-2- thiophenecarboxamide intermediate of Formula II
Figure imgf000004_0001
Formula II
wherein the process comprises reacting a compound of Formula IV
Figure imgf000004_0002
Formula V
in the presence of an acid catalyst containing an alkali metal, an alkaline earth metal, or zinc metal to obtain the intermediate of Formula II. A second aspect of the present invention provides a process for the preparation of rivaroxaban of Formula I
Figure imgf000005_0001
Formula I
wherein the process comprises the steps of:
a) reacting a compound of Formula IV
Figure imgf000005_0002
Formula IV
with a compound of Formula V
Figure imgf000005_0003
Formula V
in the presence of an acid catalyst containing an alkali metal, an alkaline earth metal, or zinc metal to obtain an intermediate of Formula II: and
Figure imgf000005_0004
Formula II
converting the intermediate of Formula II into rivaroxaban of Formula I. A third aspect of the present invention provides a process for the preparation of 5- chloro-N-((2R)-2-hydroxy-3 - { [4-(3 -oxo-4-morpholinyl)-phenyl] amino }propyl)-2- thiophenecarboxamide intermediate of Formula II
Figure imgf000006_0001
Formula II
wherein the process comprises reacting a compound of Formula IV
Figure imgf000006_0002
Formula IV
with a compound of Formula V
Figure imgf000006_0003
Formula V
in the presence of an acid catalyst selected from lithium perchlorate, magnesium perchlorate, magnesium trifluoromethanesulfonate, zinc perchlorate, or zinc
trifluoromethanesulfonate to obtain the intermediate of Formula II.
A fourth aspect of the present invention provides a process for the preparation of rivaroxaban of Formula I
Figure imgf000006_0004
Formula I wherein, the process comprises the steps of:
a) reacting a compound of Formula IV
Figure imgf000007_0001
Formula IV
with a compound of Formula V
Figure imgf000007_0002
Formula V
in the presence of an acid catalyst selected from lithium perchlorate, magnesium perchlorate, magnesium trifluoromethanesulfonate, zinc perchlorate, or zinc trifluoromethanesulfonate to obtain an intermediate of Formula II; and
Figure imgf000007_0003
Formula II
b) converting the intermediate of Formula II into rivaroxaban of Formula I.
The compounds of Formula IV and Formula V may be prepared by the processes known in the literature, such as those described in U.S. Patent No. 7,157,456 or U.S. Publication No. 2007/0066615, or by the processes described herein. The compound of Formula IV is reacted with the compound of Formula V in the presence of an acid catalyst containing an alkali metal, an alkaline earth metal, or zinc metal in a solvent. Examples of acid catalysts containing an alkali metal, an alkaline earth metal, or zinc metal include lithium perchlorate, magnesium perchlorate, magnesium trifluoromethanesulfonate, zinc perchlorate, or zinc trifluoromethanesulfonate. Examples of solvents to be used for the reaction of the compound of Formula IV with the compound of Formula V include alcohols such as methanol, ethanol, and iso-propanol; ethers such as tetrahydrofuran, 2- methyltetrahydrofuran, cyclopentylmethyl ether, and tertiary butyl ether; alkyl acetates such as ethyl acetate; ketones such as acetone; chlorinated hydrocarbons such as dichloromethane; acetonitrile; dimethylformamide; dimethylsulf oxide; sulfolane; or mixtures thereof.
The compound of Formula IV is reacted with the compound of Formula V at about 10°C to about 35°C.
The intermediate of Formula II may be isolated from the reaction mixture by methods such as cooling, decantation, filtration, concentration, distillation, evaporation, centrifugation, or a combination thereof, followed by drying. The intermediate of Formula II may be purified using an alcohol solvent such as methanol, ethanol, isopropanol, or denatured spirit; water; or mixtures thereof, followed by further drying.
The term "about", as used herein, when used along with values assigned to certain measurements and parameters means a variation of up to ±10% from such values, or in case of a range of values, means a variation of up to ±10% from both the lower and upper limits of such ranges.
The intermediate of Formula II prepared by the processes of the present invention may be converted into rivaroxaban of Formula I by following the processes known in the literature, such as by the process described in U.S. Patent No. 8, 106,192, or by the process described herein.
Methods
The X-ray Powder Diffraction (XRPD) pattern of rivaroxaban of Formula I was recorded using a PANalytical® X'Pert Pro X-Ray Powder Diffractometer in the range 3 to 40 degree 2 theta under a tube voltage of 45 kV and a current of 40 mA. The copper radiation of wavelength 1.54 angstrom and an X'celetor® detector were used.
The High Performance Liquid Chromatography (HPLC) was performed using a Waters® Alliance® 2695 HPLC Separations Module. An Agilent® Extend-C18 (250 x 4.6) mm, 5 μπι HPLC column was used for rivaroxaban of Formula I and an Inertsil® ODS-4 (150 x 4.6) mm, 5 μπι HPLC column was used for the intermediate of Formula II. The gradients made from ammonium acetate buffer (in water) and acetonitrile were used as eluants, and the HPLC chromatogram was run at a flow rate of 1 mL/minute.
While the present invention has been described in terms of its specific
embodiments, certain modifications and equivalents will be apparent to those skilled in the art and are intended to be included within the scope of the present invention.
EXAMPLES
Reference Example 1 : Preparation of 5-chloro-N-((2R)-2-hvdroxy-3-{ r4-(3-oxo-4- moφholinyl)-phenyllamino}propyΠ-2-thiophenecarboxamide (Formula ID according to stage a) of Example 1 of U.S. Publication 2007/0066615
4-(4-Aminophenyl)moipholin-3-one (Formula V; 5 g) was dissolved in tetrahydrofuran (100 mL). 5-Chloro-N-[(2S)-2-oxiranylmethyl]-2-thiophenecarboxamide (Formula IV; 6.79 g) and ytterbium(III) trifluoromethanesulfonate (1.61 g) were added to the reaction mixture at 25°C to 30°C. The reaction mixture was stirred at 60°C for 14 hours. The precipitated white product was filtered, washed with tetrahydrofuran (10 mL), and dried under vacuum to obtain 5-chloro-N-((2R)-2-hydroxy-3-{[4-(3-oxo-4- moφholinyl)-phenyl]amino}propyl)-2-thiophenecarboxamide.
Yield: 43.8%
Reaction monitoring by HPLC:
Product Formation: 66.10%
Formation of azetidinol impurity at RRT 0.83 : 11.22%
Formation of the impurity at RRT 1.45: 11.33%
Example 1 : Preparation of (2S)-l-amino-3-chloropropan-2-ol hydrochloride
A solution of benzaldehyde (595 g) in methanol (2000 mL) was cooled to 15°C to 20°C and aqueous ammonia (25%; 540 g) was added over 45 minutes at 15°C to 20°C. The reaction mixture was stirred for 30 minutes at the same temperature and (S)- epichlorohydrin (500 g) was added to it. The reaction mixture was warmed to 35°C to 40°C, stirred for 6 hours at the same temperature, and then cooled to 25°C to 30°C. It was further stirred for 12 hours at the same temperature. The solvent was recovered completely from the reaction mixture at 50°C to 55°C. Toluene (1500 mL) was added to the resulting mass. Dilute hydrochloric acid (800 mL of concentrated hydrochloric acid diluted in 1370 mL of water) was added to the reaction mixture over 15 minutes to 20 minutes at 25 °C to 40°C, and the reaction mixture was stirred for 3 hours at the same temperature. The reaction mixture was cooled to 25 °C to 30°C. The aqueous layer was separated and washed with toluene (1000 mL). The aqueous layer was recovered completely at 60°C to 70°C. Methanol (300 mL) was added to the resulting mass, and the solvent was recovered completely. Methanol (2000 mL) was added to the resulting mass, and it was heated to 70°C to 80°C. The reaction mixture was cooled to 25°C to 30°C over 30 minutes, followed by further cooling to -20°C to -25°C and stirring for 6 hours at this temperature. The solid was filtered under nitrogen and suck dried. The solid was washed with cold methanol (500 mL) and dried at 50°C to 55°C overnight under vacuum and unloaded under nitrogen atmosphere to obtain (2S)-l-amino-3-chloropropan-2-ol hydrochloride.
Yield: 66.11%
Example 2: Preparation of 5-chlorothiophene-2-carbonylchloride
5-Chlorothiophene-2-carboxylic acid (500 g) was added to toluene (2500 mL) and the reaction mixture was heated to 70°C to 80°C. Thionyl chloride (275 mL) was added to the reaction mixture over 90 minutes, and the reaction mixture was stirred for 1 hour at 70°C to 80°C. The reaction mixture was heated at 100°C to 105°C for 4 hours to 5 hours. The reaction mixture was cooled to 60°C to 65 °C, and the solvent was completely recovered at 60°C to 65°C under vacuum to obtain 5-chlorothiophene-2-carbonylchloride.
Yield: 89.78%
Example 3: Preparation of N-((S)-3-chloro-2-hvdroxypropyl)-5-chlorothiophene-2- carboxamide
Sodium bicarbonate (230 g) was added to de-ionized water (1000 mL) at 25 °C to 30°C and the reaction mixture was stirred for 10 minutes at this temperature. (2S)-1- Amino-3-chloropropan-2-ol hydrochloride (200 g) was added to the reaction mixture at 25°C to 30°C, and the reaction mixture was stirred for 30 minutes at this temperature. A solution of 5-chlorothiophene-2-carbonylchloride (from Example 2; 247.9 g) in toluene (1000 mL) was added to the reaction mixture over 1 hour at 25 °C to 30°C, and the reaction mixture was stirred for 4 hours at this temperature. The solid was filtered and suck dried. The solid was washed with toluene (200 mL) and suck dried. The solid was dried at 50°C to 55°C under vacuum for 15 hours to obtain N-((S)-3-chloro-2- hy droxypropy 1) -5 -chlorothiophene -2-carboxamide .
Yield: 86.22%
Example 4: Preparation of 5-chloro-N-r(2S)-2-oxiranylmethyll-2-thiophenecarboxamide (Formula IV)
N-((S)-3-Chloro-2-hydroxypropyl)-5-chlorothiophene-2-carboxamide (from Example 3; 100 g) was dissolved in dichloromethane (300 mL) and dimethylformamide (200 mL). Pulverized potassium carbonate (98 g) was added to the reaction mixture at 25°C to 30°C, and the reaction mixture was stirred for 15 hours at this temperature.
Dichloromethane (1000 mL) and de-ionized water (1000 mL) were added to the reaction mixture, and the reaction mixture was stirred for 10 minutes. The reaction mixture was allowed to settle for 10 minutes, and the aqueous and organic layers were separated. The aqueous layer was extracted with dichloromethane (200 mL) and the aqueous and organic layers were separated. The organic layers were combined and washed with de-ionized water (2 x 500 mL). The solvent from the organic layer was recovered at 30°C to 35°C. De-ionized water (1000 mL) was added to the resulting mass, and it was stirred for 1 hour at 25°C to 30°C. The solid was filtered and suck dried. The solid was washed with de- ionized water (200 mL), suck dried, and then further dried at 35°C to 40°C under vacuum to obtain 5-chloro-N-[(2S)-2-oxiranylmethyl]-2-thiophenecarboxamide.
Yield: 87.3%
Example 5: Preparation of 5-ΰΜθΓθ-Ν-((2Κ)-2^νάΓθχν-3-(Γ4-(3-οχο-4^οφ^1ίην1)- phenvHamino}propyl)-2-thiophenecarboxamide (Formula II)
4-(4-Aminophenyl)morpholin-3-one (Formula V; 50 g) was dissolved in acetonitrile (500 mL) at 25°C to 30°C. 5-Chloro-N-[(2S)-2-oxiranylmethyl]-2- thiophenecarboxamide (from Example 4; Formula IV; 58 g) and magnesium perchlorate (12.5 g) were added to the reaction mixture, and the reaction mixture was stirred at 25°C to 30°C for 3 hours. Toluene (500 mL) and aqueous sodium chloride solution (20%, 500 mL) were added slowly to the reaction mixture, and the reaction mixture was stirred for 2 hours. The solid was filtered, washed with water (100 mL), and suck dried. The solid was dried at 55°C to 60°C under vacuum for 5 hours to obtain crude 5-chloro-N-((2R)-2- hydroxy-3-{[4-(3-oxo-4-moφholinyl)-phenyl]amino}propyl)-2-thiophenecarboxamide (90 g, 84.5%). The crude material (50 g) was stirred with denatured spirit (500 mL) at 50°C to 55°C for 45 minutes. The reaction mixture was cooled to 25°C to 30°C, filtered, and washed with denatured spirit (100 mL). The solid obtained was suck dried, and then further dried at 55°C to 60°C for 12 hours to obtain 5-chloro-N-((2R)-2-hydroxy-3-{[4-(3- oxo-4-moφholinyl)-phenyl]amino}propyl)-2-thiophenecarboxamide.
Yield: 86%
HPLC Purity: 99.88%
Example 6: Preparation of 5-ΰΜθΓθ-Ν-((2Κ)-2^νάΓθχν-3-(Γ4-(3-οχο-4^οφ^1ίηνΠ- phenyllamino}propyD-2-thiophenecarboxamide (Formula ID
4-(4-Aminophenyl)morpholin-3-one (Formula V; 3 g) was dissolved in acetonitrile (45 mL) at 25°C to 30°C. 5-Chloro-N-[(2S)-2-oxiranylmethyl]-2-thiophenecarboxamide (from Example 4; Formula IV; 3.5 g) and magnesium perchlorate (0.8 g) were added to the reaction mixture, and the reaction mixture was stirred at 25°C to 30°C for 3 hours. Toluene (150 mL) and aqueous sodium chloride solution (20%, 30 mL) were added slowly to the reaction mixture, and the reaction mixture was stirred for 2 hours. The solid was filtered, washed with water (10 mL), suck dried, and then further dried at 55°C to 60°C under vacuum for 12 hours to obtain crude 5-chloro-N-((2R)-2-hydroxy-3-{[4-(3-oxo-4- moφholinyl)-phenyl]amino}propyl)-2-thiophenecarboxamide (5.3 g; 93.97%). The crude material was stirred with de-ionized water (53 mL) at 25°C to 30°C for 15 minutes. The solid was filtered, washed with water (10 mL), suck dried, and then further dried at 55°C to 60°C for 2 hours to obtain 5-chloro-N-((2R)-2-hydroxy-3-{[4-(3-oxo-4-moφholinyl)- pheny 1] amino } propyl) -2-thiophenecarboxamide .
Yield: 74.28%
HPLC Purity: 98.93%
Example 7: Preparation of 5-ΰΜθΓθ-Ν-((2Κ)-2^νάΓθχν-3-(Γ4-(3-οχο-4^οφ^1ίην1)- phenvHamino}propyl)-2-thiophenecarboxamide (Formula II)
4-(4-Aminophenyl)morpholin-3-one (Formula V; 3 g) was dissolved in acetonitrile (30 mL) at 25°C to 30°C. 5-Chloro-N-[(2S)-2-oxiranylmethyl]-2-thiophenecarboxamide (from Example 4; Formula IV; 3.5 g) and zinc perchlorate hexahydrate (0.75 g) were added to the reaction mixture, and the reaction mixture was stirred at 25°C to 30°C for 3 hours. Toluene (30 mL) and aqueous sodium chloride solution (20%; 30 mL) were added slowly to the reaction mixture, and the reaction mixture was stirred for 2 hours. The solid was filtered, washed with water (10 mL), suck dried, and then further dried at 55°C to 60°C under vacuum for 12 hours to obtain 5-chloro-N-((2R)-2-hydroxy-3-{[4-(3-oxo-4- moφholinyl)-phenyl]amino}propyl)-2-thiophenecarboxamide.
Yield: 80.95%
HPLC Purity: 97.11%
Example 8: Preparation of 5-ΰΜθΓθ-Ν-((2Κ)-2^νάΓθχν-3-(Γ4-(3-οχο-4^οφ^1ίην1)- phenyllamino}propyD-2-thiophenecarboxamide (Formula ID
4-(4-Aminophenyl)morpholin-3-one (Formula V; 0.5 g) was dissolved in acetonitrile (10 mL) at 25°C to 30°C. 5-Chloro-N-[(2S)-2-oxiranylmethyl]-2- thiophenecarboxamide (from Example 4; Formula IV; 0.55 g) and magnesium trifluoromethanesulfonate (0.25 g) were added to the reaction mixture, and the reaction mixture was stirred overnight at 25°C to 30°C. The solid was filtered and washed with water to obtain 5-chloro-N-((2R)-2-hydroxy-3-{[4-(3-oxo-4-mo holinyl)- pheny 1] amino } propyl) -2-thiophenecarboxamide .
Reaction Monitoring by HPLC:
Product formation: 83.56%
Formation of azetidinol impurity at 0.83 RRT : 1.88%
Formation of the impurity at 1.45 RRT: 3.88%
Example 9: Preparation of seed of crystalline modification I of rivaroxaban (Formula I) A mixture of rivaroxaban (30 g) in dichloromethane (810 mL) and methanol (300 mL) was stirred at 35°C to 40°C to obtain a solution. Activated carbon (1.5 g) was added to the reaction mixture, and the reaction mixture was stirred for 30 minutes at 35°C to 40°C. The reaction mixture was filtered through a Hyflo® bed and the filtrate was concentrated to obtain a white solid compound. The white solid was suspended in methanol (300 mL) and dichloromethane (240 mL). The reaction mixture was heated to 50°C and then cooled to 25°C to 30°C. The slurry obtained was stirred for 1 hour at 25°C to 30°C. The precipitate was filtered and dried at 60°C to 65°C under vacuum to obtain the seed of crystalline modification I of rivaroxaban.
Yield: 75% Example 10: Preparation of rivaroxaban (Formula I)
5-Chloro-N-((2R)-2-hydroxy-3-{[4-(3-oxo-4-moφholinyl)-phenyl]amino}propyl)- 2-thiophenecarboxamide (Formula II; 100 g) was added to ethyl acetate (1500 mL) at 25°C to 30°C. The seed of crystalline modification I of rivaroxaban (from Example 9; 4 g) and 1, 1-carbonyldiimidazole (71.1 g) were added to the reaction mixture, and the reaction mixture was stirred for 8 hours at 25 °C to 30°C. The solid was filtered and suck dried. The solid was washed with ethyl acetate (200 mL), suck dried, and then further dried at 55°C to 60°C under vacuum to obtain rivaroxaban.
Yield: 85%
Example 11 : Purification of rivaroxaban (Formula I)
Rivaroxaban (100 g) was added to acetic acid (1800 mL) at 25°C to 30°C and the reaction mixture was heated to 75°C to 80°C to obtain a clear solution. Activated carbon (2.55 g) was added to the reaction mixture, and the reaction mixture was stirred for 30 minutes at 75°C to 80°C. The reaction mixture was filtered through a Hyflo® bed and the bed was washed with acetic acid (200 mL). Acetic acid was recovered up to 1500 mL under vacuum at 50°C to 55°C to obtain a white slurry. The mixture was cooled to 25°C to 30°C and it was stirred for 1 hour at 25°C to 30°C. The solid was filtered and suck dried. The solid was washed with de-ionized water (200 mL) and suck dried. De-ionized water (500 mL) was added to the wet solid. The pH of the reaction mixture was adjusted to 6.5 to 7.5 with aqueous sodium bicarbonate, and the reaction mixture was stirred for 1 hour at 25°C to 30°C. The solid was filtered and suck dried. The solid was washed with de-ionized water (200 mL) and dried at 55°C to 60°C under vacuum for 12 hours to obtain pure rivaroxaban.
Yield: 91%
HPLC Purity: 99.96%

Claims

We Claim:
1. A process for the preparation of 5-chloro-N-((2R)-2-hydroxy-3-{[4-(3-oxo-4- moφholinyl)-phenyl]amino}propyl)-2-thiophenecarboxamide intermediate of Formula II
Figure imgf000015_0001
Formula II
wherein the process comprises reacting a compound of Formula IV
Figure imgf000015_0002
with a compound of Formula V
Figure imgf000015_0003
Formula V
in the presence of an acid catalyst containing an alkali metal, an alkaline earth metal, or zinc metal to obtain the intermediate of Formula II.
2. A process for the preparation of rivaroxaban of Formula I
Figure imgf000015_0004
Formula I
wherein the process comprises the steps of:
a) reacting a compound of Formula IV
Figure imgf000016_0001
Formula IV
with a compound of Formula V
Figure imgf000016_0002
Formula V
in the presence of an acid catalyst containing an alkali metal, an alkaline earth metal, or zinc metal to obtain an intermediate of Formula II; and
Figure imgf000016_0003
Formula II
b) converting the intermediate of Formula II into rivaroxaban of Formula I.
3. The process according to claim 1 or 2, wherein the acid catalyst is selected from the group consisting of lithium perchlorate, magnesium perchlorate, magnesium trifluoromethanesulfonate, zinc perchlorate, and zinc trifluoromethane sulfonate.
4. The process according to claim 1 or 2, wherein the compound of Formula IV is reacted with the compound of Formula V in a solvent.
5. The process according to claim 4, wherein the solvent is selected from the group consisting of alcohols, ethers, alkyl acetates, ketones, chlorinated hydrocarbons, acetonitrile, dimethylformamide, dimethylsulfoxide, sulfolane, and mixtures thereof.
6. The process according to claim 1 or 2, wherein the compound of Formula IV is reacted with the compound of Formula V at about 10°C to about 35°C.
PCT/IB2014/063191 2013-07-23 2014-07-17 Process for the preparation of rivaroxaban Ceased WO2015011617A1 (en)

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CN110849994A (en) * 2019-11-25 2020-02-28 湖南九典制药股份有限公司 A kind of separation method of related substances in rivaroxaban
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