WO2015093157A1 - Rotating electric machine - Google Patents
Rotating electric machine Download PDFInfo
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- WO2015093157A1 WO2015093157A1 PCT/JP2014/079013 JP2014079013W WO2015093157A1 WO 2015093157 A1 WO2015093157 A1 WO 2015093157A1 JP 2014079013 W JP2014079013 W JP 2014079013W WO 2015093157 A1 WO2015093157 A1 WO 2015093157A1
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- Prior art keywords
- bobbin
- winding
- diameter side
- coil
- inner diameter
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/46—Fastening of windings on the stator or rotor structure
- H02K3/52—Fastening salient pole windings or connections thereto
- H02K3/521—Fastening salient pole windings or connections thereto applicable to stators only
- H02K3/522—Fastening salient pole windings or connections thereto applicable to stators only for generally annular cores with salient poles
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/14—Stator cores with salient poles
- H02K1/146—Stator cores with salient poles consisting of a generally annular yoke with salient poles
- H02K1/148—Sectional cores
Definitions
- the present invention relates to a bobbin structure in which coil windings are concentratedly wound on a stator used in a rotating electric machine, and a winding structure.
- Patent Document 1 a groove for dropping the first winding coil is formed in the winding portion of the axial end face of the bobbin, and winding is performed using a step with the axial end face of the bobbin formed by winding the coil in the groove.
- a structure for guiding lines is disclosed.
- Patent Document 2 a chamfered portion provided on both end surfaces of the flange portion of the bobbin and an inclined portion which gradually decreases in height toward the outer diameter side of the bobbin are provided on the axial end surface of the bobbin to induce the winding.
- Patent Document 3 discloses a structure in which a step portion is provided on an end surface in the axial direction of a bobbin and a winding is guided by a coil wound around the step portion.
- the outer diameter and inner diameter shape that determine the magnetic circuit width of the outer diameter side flange portion of the stator are formed in an arc shape so that the magnetic circuit width is uniform, and a stator structure that does not cause waste in the winding area and
- the shape of the bobbin that fits to the inner diameter side of the outer flange side of the stator is configured in an arc shape so as to follow it, so that the winding area is not wasted, and the magnetic circuit and winding area are A structure that can be used effectively and optimally.
- an inclined part that gradually decreases in height toward the outer diameter side of the bobbin is provided on the axial end surface of the bobbin in accordance with the coil track during winding, and the coil is wound with winding tension by using the inclined part.
- the inclined part where the coil is induced has a smooth inclined structure composed of R in order to prevent the coil coating from being damaged during induction.
- the load that the winding tension gives to the bobbin flange part is provided in addition to holding the coil with R greater than the coil radius.
- the structure can be reduced. Further, in order to realize an aligned winding that does not collapse, a structure is provided in which a protrusion for fixing the winding position is provided on the bobbin.
- the outer diameter and the inner diameter of the outer diameter side flange portion of the stator are formed in an arc shape, and the magnetic circuit width can be made uniform to prevent the deterioration of the motor characteristics.
- the area can be used to the maximum extent possible.
- the bobbin shape fitted to the inner diameter side of the outer diameter side flange portion of the stator is also formed in an arc shape so as to learn from it, so that an effect of not generating waste in the winding area can be obtained.
- the bobbin gradually from the portion on the inner diameter side of one or two coils from the outermost diameter side when the coil track at the time of winding enters from the side surface of the bobbin toward the outer diameter side gradually toward the axial end surface of the bobbin.
- the slanted portion of the bobbin through which the coil is guided is smoothly configured with a semi-elliptical R surface, so that the effect of preventing the coil coating from being damaged during coil induction can be obtained.
- Example 1 (a) Front view of stator, (b) Front view of stator showing conventional example Example 1 (a) Back view of bobbin, (b) Front view of bobbin, (c) Cross section of bobbin Example 1 (a) Perspective view of stator and bobbin, (a) Front view of stator and bobbin Round wire coil winding perspective view of Example 1
- An embodiment according to the present invention includes a stator core structure and a bobbin structure for winding a coil of an in-vehicle rotating electrical machine, and a coil winding structure, and an outer diameter side constituting a magnetic circuit width on the outer diameter side of the stator core; By configuring the inner diameter side in an arc shape, it is possible to expect an effect of obtaining a magnetic circuit width that is uniform in width and does not generate a useless space in the winding area.
- the bobbin stator mating surface is also formed in an arc shape, so that the winding area 2e can be used to the maximum extent possible, and the cost can be reduced by increasing the winding space factor and improving motor performance. Possible effects are obtained.
- a winding machine is provided by providing a taper surface on the surface of the winding portion of the bobbin that gradually decreases in height toward the bobbin flange, starting from a portion located on the inner diameter side of the coil diameter by one or two from the flange end surface. It is possible to automatically wind the coil outside the nozzle track by using the winding tension, and to realize a high space factor of the winding.
- the coil surface of the bobbin is composed of ⁇ (arc) -shaped R, and the coil surface breakage is reduced by providing a semi-elliptical R on the tapered surface.
- ⁇ (arc) -shaped R In order to be able to form a concave curved surface at the base of the flange, an R that is greater than the radius of the coil is provided, and a structure that can hold the first coil while reducing the load on the flange due to winding tension.
- FIG. 1 shows an axial sectional view of an in-vehicle electric motor 100 which is an electric power steering motor.
- a divided stator core 2 is press-fitted or shrink-fitted on the inner peripheral side of the housing 1 while maintaining a ring shape without welding or welding.
- a bobbin 3 is attached to the stator core 2 and a coil 4 is wound around the outer periphery thereof.
- the lead wire of the coil 4 is connected to a bus bar terminal 15 provided in the bus bar mold 14, and an end face of the bus bar terminal 15 is connected to an end face of a bus bar terminal 17 provided in another bus bar mold 16 by welding.
- a rotor (rotor core 6) composed of a shaft 5, a magnet 7, and a magnet cover 8 is provided on the inner peripheral side of the stator core 2, and the rotor is supported by an F bearing 9 and an R bearing 10, and the F bearing 9 is fixed to the housing 1, and the R bearing 10 is fixed to the cover motor 13.
- the cover motor 13 is provided with a through hole through which the bus bar terminal 15 passes, and is connected to the bus bar mold 16 by a screw 18.
- the bus bar terminal 17 is wired so that the connection of each phase can be output in three phases, and is a UVW three-phase output.
- the motor rotates by supplying power from the inverter to the three-phase output terminal 19.
- the bearing structure that supports the rotation of the motor is set by press-fitting the inner ring of the F bearing 9 on the gear side of the shaft 5 and fixing the outer ring in the axial direction by the housing 1 and the tongue 12.
- the inner ring of the R bearing 10 is press-fitted to the inverter side of the shaft 5, and the preload of the preload spring 11 pushes the outer ring of the R bearing 10 by the reaction force using the end face of the cover motor 13, and the preload is always applied to the inverter side. It has a structure. After the motor is assembled, preload is always generated from the tip of the shaft 5 toward the inverter side, and the gap between the inner and outer rings of the F bearing 9 and the R bearing 10 can be minimized. Therefore, it has a structure that suppresses the abnormal noise when the bearing rotates.
- the stator core 2 is disposed on the outermost periphery.
- the stator core 2 is composed of a T-shaped split core, and has a two-continuous winding structure in which one coil 4 is intensively wound around two teeth.
- Each stator core 2 is connected in an annular shape by being welded to the outer periphery of the core back or fitted to the inner diameter of the housing 1 without welding.
- the coil lead wire 4a is crimped to the bus bar terminal 15 provided in the bus bar mold 14, and then the coil lead wire 4a and the bus bar terminal 15 are welded to make electrical connection. Do.
- the configuration of the stator and the configuration of the magnetic circuit will be described with reference to FIG.
- the magnetic circuit width 2d on the outer diameter side of the stator core 2 can be obtained by forming the outer peripheral side and the inner peripheral side in a circular arc shape, so that a uniform magnetic circuit width 2d can be obtained, from the magnetic circuit inlet 2a to the magnetic circuit outlet 2b.
- a uniform magnetic circuit width 2d can be obtained, from the magnetic circuit inlet 2a to the magnetic circuit outlet 2b.
- the winding area 2e since the magnetic circuit width 2d is optimized, there is no need to generate a useless portion in the shape of the stator core 2, so that the winding area 2e can be widened and the winding area is increased. As a result, it is possible to reduce the thickness of the motor and the characteristics of the motor and reduce the thickness of the magnetic circuit. As a result, the cost of the motor can be reduced.
- the configuration of the conventional stator and the configuration of the magnetic circuit will be described with reference to FIG.
- the magnetic circuit width 2d on the outer diameter side of the stator core 2 has an arc shape on the outer peripheral side and a straight line on the inner peripheral side, so that a uniform magnetic circuit width 2d cannot be obtained. Since the magnetic circuit width 2d near 2b is narrow and the magnetic circuit width 2d near the center of the stator core 2 is wide, it becomes impossible to obtain a smooth magnetic circuit flow 2c from the magnetic circuit inlet 2a toward the magnetic circuit outlet 2b. In addition to the deterioration of the motor characteristics, in the winding area 2e, a useless portion is generated in the shape of the stator core 2 and the winding area 2e is narrowed. As a result, the cost increases.
- the configuration of the bobbin 3 will be described with reference to FIG. Since the inner diameter side shape for determining the magnetic circuit width 2d of the stator core 2 described above is set in an arc shape, the stator fitting surface 3b formed on the flange 3a of the bobbin 3 also has an arc shape accordingly. By configuring, it is possible to obtain a structure that enables a high space factor.
- FIG. 4 (b) shows a front view of the bobbin 3
- FIG. 4 (c) shows a cross-sectional view of the bobbin 3.
- a flange 3a is provided on the outer diameter side of the winding surface 3d of the bobbin 3, and flange end surfaces 3h are formed at both ends thereof.
- the flange end face 3h is positioned at the outermost diameter nozzle track 3g of the winding machine that winds the coil 4, and the coil 4 is wound while the winding machine nozzle moves in parallel.
- the coil 4 By providing a taper surface 3e composed of an R surface from the track 3g to the flange 3a side from the inner diameter side of the bobbin 3 by one or two widths of the coil 4 without damaging the coil coating,
- the coil 4 automatically slides on the taper surface of the bobbin 3 by using the winding tension, and it is possible to wind the portion outside the nozzle track of the winding machine.
- the space factor of the coil 4 can be improved, and further, by providing a concave curved surface 3f having a radius equal to or larger than the radius of the coil 4 at the portion where the base portion of the flange 3a of the bobbin 3 and the tapered surface 3e are connected.
- the effect of reducing the load applied to the flange 3a of the bobbin 3 by the effect of holding the coil 4 of the winding and the winding tension can be obtained. Furthermore, by providing a claw portion 3c for fixing the winding position on the side surface of the bobbin 3, it is possible to obtain an effect of enabling an aligned winding that does not collapse, and the surface of the winding portion of the bobbin 3 By forming 3d with R and making it a bowl-shaped R, the contact surface between the coil 4 and the bobbin 3 is increased, and the stress generated in the coil 4 during winding is reduced, so that the coating of the coil 4 is reduced. Prevent damage. Furthermore, by forming a ridge-shaped R on the end face of the bobbin 3, it is possible to obtain an effect of making the winding while maintaining the adhesion between the bobbin 3 and the coil 4 without increasing the tension during coil winding. Can do.
- FIG. 5 (a) and FIG. 5 (b) show a state where the stator core 2 and the bobbin 3 are assembled.
- the assembly is inserted so that two bobbins 3 are reversed from the axial direction of the stator core 2, and the winding structure is such that concentrated winding is performed while the coil 4 is hooked on the winding surface 3 d, the concave curved surface 3 f, and the claw portion 3 c of the bobbin 3. It has become.
- Fig. 6 shows the state after winding.
- the coil 4 is slid on the taper surface 3e of the bobbin 3 to perform winding from a portion outside the nozzle track of the winding machine, and winding is performed while the coil 4 is hooked on the claw portion 3c of the bobbin 3.
- the magnetic circuit width 2d of the stator core 2 in an arc shape, useless space of the magnetic circuit width 2d is eliminated, and the fitting surface 3b of the stator core 2 and the bobbin 3 is also configured in an arc shape.
- the winding space 2e can be utilized to the maximum extent.
- the bobbin 3 with a winding surface 3d and a claw portion 3c composed of a tapered surface 3e, a concave curved surface 3f, and R, the damage to the coating of the coil 4 is suppressed, and the flange 3a of the bobbin 3 is attached to the bobbin 3. It is possible to reduce the load and perform winding with a high space factor and no winding from the part outside the nozzle track of the winding machine.
- the present invention can be used as a magnetic circuit structure, bobbin structure, and coil winding structure of in-vehicle rotating electrical machines such as brushless motors and various generators used in electric power steering motors.
- SYMBOLS 100 Motor for motor vehicles, 1 ... Housing, 2 ... Stator core, 3 ... Bobbin, 4 ... Coil, ... 5 ... Shaft, 6 ... Rotor core, 7 ... Magnet, 8 ... Magnet cover, 9 ... F bearing, 10 ... R bearing , 11 ... Preload spring, 12 ... Tomewa, 13 ... Cover motor, 14 ... Busbar mold, 15 ... Busbar terminal, 16 ... Busbar mold, 17 ... Busbar terminal, 18 ... Screw, 19 ... Three-phase output terminal, 4a ... Coil opening 2a ... magnetic circuit outlet, 2c ... magnetic circuit flow, 2d ... magnetic circuit width, 2e ... winding area, 3a ...
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Insulation, Fastening Of Motor, Generator Windings (AREA)
Abstract
Description
本発明は、回転電機に用いる固定子にコイル巻線を集中巻するボビン構造及び、巻線構造に関するものである。 The present invention relates to a bobbin structure in which coil windings are concentratedly wound on a stator used in a rotating electric machine, and a winding structure.
従来の技術として、以下の3件の文献がある。特許文献1はボビンの軸方向端面の巻線部に1巻目のコイルを落とし込む溝を形成し、溝にコイルを巻線する事によってできたボビンの軸方向端面との段差を利用して巻線を誘導する構造が開示されている。また、特許文献2にはボビンのフランジ部両端面に設けた面取り部とボビンの軸方向端面にボビン外径側に向かって次第に高さが低くなるような傾斜部を設けて巻線を誘導する構造が開示されている。特許文献3においてはボビンの軸方向端面に段差部を設け、段差部に巻かれたコイルで巻線を誘導する構造が開示されている。
There are the following three documents as conventional technology. In Patent Document 1, a groove for dropping the first winding coil is formed in the winding portion of the axial end face of the bobbin, and winding is performed using a step with the axial end face of the bobbin formed by winding the coil in the groove. A structure for guiding lines is disclosed. Further, in
これらの特許文献1、2、3に記載のものは、コイルとボビンの接触部にRが無く、巻線テンションがボビンのフランジ部及び溝、段差などによりできたエッジ部に負荷がかかる構造となり、巻線テンションでボビンが破損する事が考えられる。また、固定子の外径側フランジ部の磁気回路幅についての記載は無く、固定子の外径側フランジ部の外径、内径が供に円弧状ではない(磁気回路幅が均一ではない)固定子構造を取っており、固定子の巻線エリアに無駄が発生する構造となっている。更に、巻線位置を固定するための構造が無いため、巻崩れやすく、整列巻が困難になる事が考えられる。また、特許文献2に記載のものは、ボビンのフランジ部端面に設けた面取り部をガイドで直接コイルを誘導しているためボビンのフランジ部に直接巻線テンションがかかり、ボビンが破損しやすい構造となっている。さらにボビンのフランジ部端面に設けた面取り部のエッジ部でコイルを誘導する際にコイル被覆を損傷してしまう事が考えられる。
These
そこで、本発明では固定子の外径側フランジ部の磁気回路幅を決める外径と内径形状を円弧状で構成し磁気回路幅を均一にして、巻線エリアに無駄が発生しない固定子構造とする事で、固定子の外径側フランジ部内径側と嵌合するボビンの形状もそれに習うように円弧状で構成して巻線エリアに無駄が発生しない構造とし、磁気回路、巻線エリアを最適に有効活用できる構造とした。 Accordingly, in the present invention, the outer diameter and inner diameter shape that determine the magnetic circuit width of the outer diameter side flange portion of the stator are formed in an arc shape so that the magnetic circuit width is uniform, and a stator structure that does not cause waste in the winding area and By doing so, the shape of the bobbin that fits to the inner diameter side of the outer flange side of the stator is configured in an arc shape so as to follow it, so that the winding area is not wasted, and the magnetic circuit and winding area are A structure that can be used effectively and optimally.
更に、巻線時のコイル軌道に合せてボビンの軸方向端面にボビンの外径側に向かって次第に高さが低くなるような傾斜部を設け、傾斜部を利用してコイルを巻線テンションで誘導し巻線エリアの最外径側に自動で寄せる構造として、巻線機のノズル軌道外の部分にも巻線可能な構造とした。コイルが誘導される傾斜部は誘導時のコイル被覆破損を防止するために、Rで構成される滑らかな傾斜構造とした。 In addition, an inclined part that gradually decreases in height toward the outer diameter side of the bobbin is provided on the axial end surface of the bobbin in accordance with the coil track during winding, and the coil is wound with winding tension by using the inclined part. As a structure that guides and automatically moves to the outermost diameter side of the winding area, it is possible to wind the part outside the nozzle track of the winding machine. The inclined part where the coil is induced has a smooth inclined structure composed of R in order to prevent the coil coating from being damaged during induction.
また、傾斜部で最外径側に誘導したコイルが当るボビンのフランジ部の付け根部分にコイルの半径以上のRを設けてコイルを保持すると供に、巻線テンションがボビンフランジ部に与える負荷を軽減できる構造とした。また、巻崩れしない整列巻線を実現するために、ボビンに巻線位置を固定するための突起を設ける構造とした。 Also, at the base of the flange part of the bobbin where the coil guided to the outermost diameter side in the inclined part hits, the load that the winding tension gives to the bobbin flange part is provided in addition to holding the coil with R greater than the coil radius. The structure can be reduced. Further, in order to realize an aligned winding that does not collapse, a structure is provided in which a protrusion for fixing the winding position is provided on the bobbin.
本発明によれば、固定子の外径側フランジ部の外径と内径を円弧状で構成し磁気回路幅を均一にする事でモータ特性の悪化を防止する事ができると供に、巻線エリアを最大限有効に活用する事ができる。それに伴い固定子の外径側フランジ部内径側と嵌合するボビンの形状もそれに習うように円弧状で構成する事で巻線エリアに無駄が発生しない効果が得られる。 According to the present invention, the outer diameter and the inner diameter of the outer diameter side flange portion of the stator are formed in an arc shape, and the magnetic circuit width can be made uniform to prevent the deterioration of the motor characteristics. The area can be used to the maximum extent possible. Accordingly, the bobbin shape fitted to the inner diameter side of the outer diameter side flange portion of the stator is also formed in an arc shape so as to learn from it, so that an effect of not generating waste in the winding area can be obtained.
更に、ボビンにおいて、巻線時のコイル軌道がボビン側面から入った際の最外径側よりもコイル1~2個分内径側の部分から、外径側に向かってボビンの軸方向端面に次第に高さが低くなる傾斜部を設ける事で、傾斜部を利用しコイルを巻線テンションで誘導し巻線エリアの最外径側に自動で寄せられる効果を得る事ができ、巻線の高占積率化、モータ性能を向上させることができる。 Further, in the bobbin, gradually from the portion on the inner diameter side of one or two coils from the outermost diameter side when the coil track at the time of winding enters from the side surface of the bobbin toward the outer diameter side gradually toward the axial end surface of the bobbin. By providing an inclined part with a lower height, the coil can be guided by winding tension using the inclined part and the effect of being automatically brought to the outermost diameter side of the winding area can be obtained. It is possible to improve the volume factor and the motor performance.
更に、コイルが誘導されるボビンの傾斜部は半楕円状のR面で滑らかに構成する事で、コイル誘導時のコイル被覆破損を防止する効果を得る事ができる。 Furthermore, the slanted portion of the bobbin through which the coil is guided is smoothly configured with a semi-elliptical R surface, so that the effect of preventing the coil coating from being damaged during coil induction can be obtained.
また、ボビンの傾斜部で最外径側に誘導したコイルが当る、ボビンのフランジ部の付け根部分にコイルの半径以上のRを設ける事で、1巻目のコイルを保持する効果及び巻線テンションでボビンのフランジ部分に与える負荷を軽減できる効果を得る事ができる。 In addition, the effect of holding the coil of the first winding and winding tension by providing an R greater than the radius of the coil at the base of the flange part of the bobbin where the coil guided to the outermost diameter side hits the inclined part of the bobbin With this, the effect of reducing the load applied to the flange portion of the bobbin can be obtained.
更に、ボビンの側面に巻線位置を固定するための突起を設ける事で、巻崩れしない整列巻線が可能になる効果を得る事ができる。 Furthermore, by providing a protrusion for fixing the winding position on the side surface of the bobbin, it is possible to obtain an effect of enabling an aligned winding that does not collapse.
本発明にかかる実施例は、車載用回転電機のコイルの巻線を行うためのステータコア構造及びボビン構造、コイルの巻線構造において、ステータコアの外径側の磁気回路幅を構成する外径側と内径側の形状を円弧状に構成する事で、幅寸法が均一で巻線エリアに無駄なスペースを発生させない磁気回路幅を得られる効果が期待できる。 An embodiment according to the present invention includes a stator core structure and a bobbin structure for winding a coil of an in-vehicle rotating electrical machine, and a coil winding structure, and an outer diameter side constituting a magnetic circuit width on the outer diameter side of the stator core; By configuring the inner diameter side in an arc shape, it is possible to expect an effect of obtaining a magnetic circuit width that is uniform in width and does not generate a useless space in the winding area.
更に、ボビンのステータ嵌合面も円弧状に構成する事で、巻線エリア2eを最大限有効活用する事ができ、巻線の高占積率化とモータ性能の向上による低コスト化を実現可能な効果が得られる。
Furthermore, the bobbin stator mating surface is also formed in an arc shape, so that the
また、ボビンの巻線部表面にフランジ端面からコイルの直径1~2個分内径側に位置する部分を基点として、ボビンのフランジに向かい次第に高さが低くなるテーパ面を設ける事で巻線機のノズル軌道外の部分にコイルを巻線テンションを利用して、自動で巻線をする事が可能になり、巻線の高占積率化を実現できる。 In addition, a winding machine is provided by providing a taper surface on the surface of the winding portion of the bobbin that gradually decreases in height toward the bobbin flange, starting from a portion located on the inner diameter side of the coil diameter by one or two from the flange end surface. It is possible to automatically wind the coil outside the nozzle track by using the winding tension, and to realize a high space factor of the winding.
更に、ボビンの巻線部表面を∩(弧)状のRで構成すると供に、テーパー面に半楕円状のRを設ける事で、コイルの被覆破損を軽減させた滑らかなコイル誘導及び巻線を可能にし、フランジの付け根部分には凹曲面が形成できるように、コイルの半径以上のRを設け、巻線テンションによるフランジ部の負荷を軽減させながら1巻目のコイル保持が可能な構造を設けている。 In addition, the coil surface of the bobbin is composed of ∩ (arc) -shaped R, and the coil surface breakage is reduced by providing a semi-elliptical R on the tapered surface. In order to be able to form a concave curved surface at the base of the flange, an R that is greater than the radius of the coil is provided, and a structure that can hold the first coil while reducing the load on the flange due to winding tension. Provided.
更にボビンの側面に爪部を設ける事で、巻崩れの無い、高占積率、整列巻線を行う事を可能としている。 Furthermore, by providing a claw on the side surface of the bobbin, it is possible to perform a high space factor, aligned winding without collapse.
本発明の実施例について図1~図6を用いて詳細に説明する。 Embodiments of the present invention will be described in detail with reference to FIGS.
本発明の一実施例である、電動パワーステアリング用モータを用いてボビン構造及びコイル巻線の製造方法について説明していく。図1は電動パワーステアリングモータである車載用電動機100の軸方向断面図を示したものである。先ず、全体の構成について説明する。ハウジング1の内周側には分割されたステータコア2が、溶接または溶接レスでリング形状を保持し圧入または焼嵌めされている。このステータコア2にはボビン3が取り付けられ、その外周部にコイル4が巻かれている。コイル4の口出し線はバスバーモールド14に設けられたバスバーターミナル15に接続され、バスバーターミナル15の端面は、別のバスバーモールド16に設けられたバスバーターミナル17の端面と溶接により接続される。ステータコア2の内周側には、シャフト5、磁石7、磁石カバー8から構成される回転子(ロータコア6)が設けられており、回転子はFベアリング9及びRベアリング10により支持され、Fベアリング9はハウジング1に、Rベアリング10はカバーモータ13にそれぞれ固定される。カバーモータ13は貫通穴が設けられバスバーターミナル15が通っており、ねじ18によりバスバーモールド16と接続される。更に、バスバーターミナル17は各相の接続を3相出力できるように配線され、UVWの3相出力となっている。この3相出力端子19にインバータから電力を給電することでモータは回転する。
A method for manufacturing a bobbin structure and a coil winding using an electric power steering motor according to an embodiment of the present invention will be described. FIG. 1 shows an axial sectional view of an in-vehicle
モータの回転を支える軸受け構造の設定は、シャフト5のギア側にFベアリング9内輪を圧入し、外輪をハウジング1とトメワ12で軸方向に固定している。シャフト5のインバータ側にはRベアリング10内輪を圧入し、カバーモータ13の端面を利用した反力で、予圧ばね11の予圧がRベアリング10の外輪を押し出し、インバータ側に常に予圧が掛かっている構造としている。モータ組付け後には、シャフト5の先端からインバータ側に向かって常時予圧が発生しており、Fベアリング9とRベアリング10の内外輪の隙間を最小限にする事ができる。そのため、ベアリング回転時の異音を極力抑える構造している。
The bearing structure that supports the rotation of the motor is set by press-fitting the inner ring of the F bearing 9 on the gear side of the
次に、図2を用いてハウジング1内部の構成について説明する。最外周にはステータコア2が配置されている。ステータコア2はT型の分割コアで構成されており、2つのティースに1つのコイル4が集中的に巻かれる2連続巻線構造となっている。各ステータコア2はコアバック外周部で溶接または、溶接レスでハウジング1の内径に嵌合される事で円環状に連結される。コイル口出し線4aは、先の図1で述べた通り、バスバーモールド14に設けられたバスバーターミナル15に加締められた後、コイル口出し線4aとバスバーターミナル15を溶接する事により、電気的接続を行う。
Next, the internal structure of the housing 1 will be described with reference to FIG. The
図3(a)を用いて固定子の構成及び磁気回路の構成について説明する。ステータコア2の外径側の磁気回路幅2dは外周側と内周側を円弧状で構成する事で均一な磁気回路幅2dを得る事が可能となり、磁気回路入口2aから磁気回路出口2bに向かってスムーズな磁気回路流れ2cを可能にしてモータ特性の悪化を防止すると供に、最適な磁気回路幅を得る事が可能となる。更に、巻線エリア2eにおいては磁気回路幅2dを最適化した事からステータコア2の形状に無駄な部分を発生する事が無くなるため、巻線エリア2eを広く取る事ができ、巻線の高占積率化及びモータ特性の向上と磁気回路の積厚を少なくする事ができ、結果モータのコストダウンを得る事が可能となる。
The configuration of the stator and the configuration of the magnetic circuit will be described with reference to FIG. The
図3(b)を用いて従来の固定子の構成及び磁気回路の構成について説明する。ステータコア2の外径側の磁気回路幅2dは外周側は円弧状で構成され、内周側は直線で構成されている事で、均一な磁気回路幅2dを得られていないため、磁気回路出口2b付近の磁気回路幅2dは狭く、ステータコア2の中心付近の磁気回路幅2dは広くなるため、磁気回路入口2aから磁気回路出口2bに向かってスムーズな磁気回路流れ2cを得る事ができなくなり、モータ特性の悪化と供に、巻線エリア2eにおいても、ステータコア2の形状に無駄な部分が発生し、巻線エリア2eが狭くなるため、巻線の占積率を低下させてしまい、モータ特性が低下するため、コストアップする要因となる。
The configuration of the conventional stator and the configuration of the magnetic circuit will be described with reference to FIG. The
図4(a)を用いてボビン3の構成について説明する。先に述べたステータコア2の磁気回路幅2dを決定させるための内径側の形状を円弧状に設定した事により、ボビン3のフランジ3aに形成されるステータ嵌合面3bもそれに合わせて円弧状で構成する事により、高占積率を可能とした構造を得る事が可能となる。
The configuration of the
図4(b)にボビン3の正面図、図4(c)にボビン3の断面図を示す。ボビン3の巻線部表面3dの外径側には、フランジ3aがあり、その両端部にフランジ端面3hが構成されている。フランジ端面3hはコイル4を巻線する巻線機の最外径側ノズル軌道3gの位置となり、巻線機のノズルが平行に移動しながらコイル4が巻線されるため、最外径側ノズル軌道3gからコイル4の幅1~2個分ボビン3の内径側に位置する所からフランジ3a側に向かってR面で構成されたテーパ面3eを設ける事で、コイル被覆を損傷させる事無く、巻線テンションを利用して自動でコイル4がボビン3のテーパ面を滑り、巻線機のノズル軌道外の部分に巻線を行う事が可能となる。結果コイル4の占積率を向上させる事が可能となり、更に、ボビン3のフランジ3aの付け根部分とテーパ面3eが接続される部分にコイル4の半径以上の凹曲面3fを設ける事で、1巻目のコイル4を保持する効果及び巻線テンションでボビン3のフランジ3aに与える負荷を軽減できる効果を得る事ができる。更に、ボビン3の側面に巻線位置を固定するための爪部3cを設ける事で、巻崩れしない整列巻線が可能になる効果を得る事ができると供に、ボビン3の巻線部表面3dをRで形成し∩(弧)状のRとすることで、コイル4とボビン3の接触面が増加し、巻線の際にコイル4に発生する応力が減少して、コイル4の被覆破損を防止する。更に、ボビン3端面の∩(弧)状のRを形成したことにより、コイル巻線時のテンションを大きくすること無く、ボビン3とコイル4の密着性を保った巻線ができる効果を得る事ができる。
4 (b) shows a front view of the
図5(a)と図5(b)にステータコア2とボビン3を組付けた状態を示す。組立てはステータコア2の軸方向からボビン3が2個反転されるように挿入され、ボビン3の巻線部表面3dと凹曲面3f、爪部3cにコイル4を引っ掛けながら集中巻きされる巻線構成となっている。
FIG. 5 (a) and FIG. 5 (b) show a state where the
図6に巻線後の状態を示す。先に述べたように、ボビン3のテーパ面3eにコイル4を滑らせて巻線機のノズル軌道外の部分から巻線を行いボビン3の爪部3cにコイル4を引っ掛けながら巻線を行う事により、巻崩れの無い、高占積率巻線を得る事が可能となる。
Fig. 6 shows the state after winding. As described above, the coil 4 is slid on the
以上述べたように、ステータコア2の磁気回路幅2dを円弧状で構成する事により、磁気回路幅2dの無駄なスペースを無くし、ステータコア2とボビン3の嵌合面3bも円弧状で構成する事で、巻線スペース2eを最大限有効に活用する事が可能となる。更に、ボビン3にテーパ面3e、凹曲面3f、Rで構成された巻線部表面3d、爪部3cを設ける事で、コイル4の被覆の損傷を抑制しながら、ボビン3のフランジ3aへの負荷を軽減し、巻線機のノズル軌道外の部分から巻崩れの無い、高占積率、整列巻線を行う事が可能となる。
As described above, by forming the
本発明は、電動パワーステアリングモータに用いられるブラシレスモータや各種発電機等の車載用回転電機の磁気回路構造及びボビン構造、コイル巻線の構造として利用することができる。 The present invention can be used as a magnetic circuit structure, bobbin structure, and coil winding structure of in-vehicle rotating electrical machines such as brushless motors and various generators used in electric power steering motors.
100…車載用電動機、1…ハウジング、2…ステータコア、3…ボビン、4…コイル、…、5…シャフト、6…ロータコア、7…磁石、8…磁石カバー、9…Fベアリング、10…Rベアリング、11…予圧ばね、12…トメワ、13…カバーモータ、14…バスバーモールド、15…バスバーターミナル、16…バスバーモールド、17…バスバーターミナル、18…ねじ、19…3相出力端子、4a…コイル口出し線、2a…磁気回路入り口、2b…磁気回路出口、2c…磁気回路流れ、2d…磁気回路幅、2e…巻線エリア、3a…フランジ、3b…ステータ嵌合面、3c…爪部、3d…巻線部表面、3e…テーパ面、3f…凹曲面、3g…最外径側ノズル軌道、3h…フランジ端面
DESCRIPTION OF
Claims (8)
回転電機。 The bobbin according to claim 1, wherein the surface of the winding part is formed of a bowl-shaped R.
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| JP2015553415A JPWO2015093157A1 (en) | 2013-12-20 | 2014-10-31 | Rotating electric machine |
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| JP2013-263203 | 2013-12-20 | ||
| JP2013263203 | 2013-12-20 |
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Cited By (9)
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| JP2017028876A (en) * | 2015-07-23 | 2017-02-02 | 日立オートモティブシステムズエンジニアリング株式会社 | Structure-integrated rotating electrical machine |
| EP3160018A1 (en) * | 2015-10-14 | 2017-04-26 | Black & Decker Inc. | Brushless motor system for power tools |
| JP2017106552A (en) * | 2015-12-10 | 2017-06-15 | 日立オートモティブシステムズエンジニアリング株式会社 | Electric power steering motor |
| WO2019186615A1 (en) * | 2018-03-26 | 2019-10-03 | 三菱電機株式会社 | Stator, electric motor, electric vacuum cleaner, and hand drying device |
| JP2019187045A (en) * | 2018-04-06 | 2019-10-24 | 三菱重工サーマルシステムズ株式会社 | Stator, motor, and compressor |
| WO2021069182A1 (en) * | 2019-10-10 | 2021-04-15 | Ebm-Papst St. Georgen Gmbh & Co. Kg | Stator with optimized winding space |
| JP2021083216A (en) * | 2019-11-19 | 2021-05-27 | ヤマハ発動機株式会社 | Rotating machine, stator for rotating machine and bobbin for rotating machine |
| CN114287871A (en) * | 2022-03-09 | 2022-04-08 | 杭州康基医疗器械有限公司 | Medical endoscope fluorescence cold light source camera system with high-efficient heat radiation structure |
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| JP2017028876A (en) * | 2015-07-23 | 2017-02-02 | 日立オートモティブシステムズエンジニアリング株式会社 | Structure-integrated rotating electrical machine |
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| US10786894B2 (en) | 2015-10-14 | 2020-09-29 | Black & Decker Inc. | Brushless motor system for power tools |
| JP2017106552A (en) * | 2015-12-10 | 2017-06-15 | 日立オートモティブシステムズエンジニアリング株式会社 | Electric power steering motor |
| WO2019186615A1 (en) * | 2018-03-26 | 2019-10-03 | 三菱電機株式会社 | Stator, electric motor, electric vacuum cleaner, and hand drying device |
| JP2019187045A (en) * | 2018-04-06 | 2019-10-24 | 三菱重工サーマルシステムズ株式会社 | Stator, motor, and compressor |
| JP7122145B2 (en) | 2018-04-06 | 2022-08-19 | 三菱重工サーマルシステムズ株式会社 | Stator, Motor, and Compressor |
| WO2021069182A1 (en) * | 2019-10-10 | 2021-04-15 | Ebm-Papst St. Georgen Gmbh & Co. Kg | Stator with optimized winding space |
| JP2021083216A (en) * | 2019-11-19 | 2021-05-27 | ヤマハ発動機株式会社 | Rotating machine, stator for rotating machine and bobbin for rotating machine |
| CN114287871A (en) * | 2022-03-09 | 2022-04-08 | 杭州康基医疗器械有限公司 | Medical endoscope fluorescence cold light source camera system with high-efficient heat radiation structure |
| WO2024219120A1 (en) * | 2023-04-19 | 2024-10-24 | パナソニックIpマネジメント株式会社 | Stator, electric motor, and method for manufacturing stator |
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| JPWO2015093157A1 (en) | 2017-03-16 |
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