WO2015060063A1 - Workpiece supporting device - Google Patents
Workpiece supporting device Download PDFInfo
- Publication number
- WO2015060063A1 WO2015060063A1 PCT/JP2014/075619 JP2014075619W WO2015060063A1 WO 2015060063 A1 WO2015060063 A1 WO 2015060063A1 JP 2014075619 W JP2014075619 W JP 2014075619W WO 2015060063 A1 WO2015060063 A1 WO 2015060063A1
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- WO
- WIPO (PCT)
- Prior art keywords
- support
- link
- workpiece
- posture
- parallel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D65/00—Designing, manufacturing, e.g. assembling, facilitating disassembly, or structurally modifying motor vehicles or trailers, not otherwise provided for
- B62D65/02—Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components
- B62D65/18—Transportation, conveyor or haulage systems specially adapted for motor vehicle or trailer assembly lines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F7/00—Lifting frames, e.g. for lifting vehicles; Platform lifts
- B66F7/06—Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported by levers for vertical movement
- B66F7/0633—Mechanical arrangements not covered by the following subgroups
Definitions
- the present invention supports a workpiece support device that can be installed and utilized on a workpiece conveyance carriage that conveys an automobile body in an automobile assembly line, and in particular, supports a workpiece at a high position where an operator can enter under the workpiece.
- the workpiece support device relates to a workpiece support device that is supported by two half-fold parallel link mechanisms that are not provided with a lifting drive means.
- the work support height of the work support base is set to a low position where the work approaches the base and an operator below the work.
- a workpiece support device that can be switched between a high position where the robot can enter is known from Patent Document 1 and the like in a state where the workpiece support device is installed on a workpiece carriage.
- the base and the work support are connected by two “broken parallel link mechanisms that do not include lifting drive means” arranged in parallel.
- Each intermediate folding parallel link mechanism is configured to stand up and up as it is lifted by an external lifter, and when the workpiece support is lifted to the workpiece high position support height by the lifter, the workpiece high position support posture that stands upright.
- a lifter that raises and lowers the workpiece support base that is, a large lifter that lifts and lowers a large lift while supporting the workpiece load, can be used as a single unit for a plurality of workpiece support devices.
- the two parallel-bending parallel link mechanisms that are installed in each work support device and support the work in a high position are locked in a undulating manner in the work high position support posture, thereby stabilizing the work support base (work).
- any work support device can be used as long as it can move up and down as the work support base moves up and down.
- the work support device is installed on a large number of work transport carriages used in an automobile assembly line, the work support device It is possible to reduce the weight of the significant cost of each conveying carriage comprising.
- the locking means is configured such that one of the link members of a set of double links to be locked at a certain angle is changed from one link member to the other link member.
- a locked member extending to the side is provided, and a movable locking piece pivotally supported by the other link member is fitted into a recess formed at the tip of the locked member, thereby fixing the double link.
- the movable locking piece is pivotally supported at an intermediate position between both ends of the link member by a support shaft different from the support shaft constituting the folded parallel link mechanism.
- the present invention proposes a workpiece support device that can solve the conventional problems as described above, and the workpiece support device according to the present invention makes it easy to understand the relationship with the embodiments described later. Therefore, when the reference numerals used in the description of the embodiment are shown in parentheses, two parallel folding lines connecting the work support base (4) and the base (conveying carriage 2) are parallel to each other. A link mechanism (3L, 3R) is provided, and the work support base (4) is moved up and down in parallel by an external lifter (53L, 53R), so that both parallel bent parallel link mechanisms stand up symmetrically with each other.
- the parallel folding link mechanism (3L, 3R) includes the first double link (9a, 9b) and the second link arranged in the undulating swing direction.
- the double link (10) is composed of an intermediate link member (27a, 27b) for connecting the intermediate shafts (21, 26) of the two double links (9a, 9b) (10), and the locking means (34 ) Is connected to the end of the upper and lower link members (15, 16) of the second double link (10) on the side of the intermediate support shaft (26) and is concentric with the intermediate support shaft (26).
- the workpiece support base is lifted and moved in parallel by an external lifter, so that the parallel folding link mechanism that is lifted to the work support base and swings upright from the low position support posture of the work is provided.
- the high-position support posture is reached, relative to each other in the opposite directions around the intermediate support shaft at the position of the engaging portion that is in pressure contact with the peripheral surfaces of the two locking plates through the movable arm.
- the engaged recesses on the peripheral surfaces of the two locking plates that have been rotated gathered and matched, and the engaging portion at the tip of the movable arm was automatically engaged by the two locking plates with the spring force.
- the lock is engaged with the engagement recess, and the folded parallel link mechanism is prevented from returning from the workpiece high position support posture toward the workpiece low position support posture.
- the intermediate support shaft of the second double link that is the rotation center of the two locking plates having the engaged recesses on the peripheral surface, and the locking plate
- the intermediate support shaft of the first double link which is the center of rotation of the engaging portion (movable arm) that is pressed against the peripheral surface of the engaging plate by a spring force, is parallel to each other, and the rotation surface of the locking plate and the engaging portion Since the rotation surfaces of the joint portions are parallel to each other, the second arm can be obtained by simply urging the movable arm provided with the engagement portion at the tip with the spring in the direction of the peripheral surfaces of the two locking plates.
- the support shaft that is the center of rotation of the movable arm also uses an intermediate support shaft that is indispensable for the configuration of the first duplex link. There is no risk of reducing the strength of the member.
- a pair of the first duplex links (9a, 9b) are juxtaposed so as to be positioned on both sides of the second duplex link (10) when viewed from the undulation direction.
- the movable arm (37a, 37b) of the lock means (34) is connected to the intermediate link member (27a, 27b) by a common long intermediate support shaft (21), and the pair of first double links (9a, 9b). ) Can be supported by the long intermediate support shaft (21) common to the first double link (9a, 9b).
- it is movable using the intermediate portion between the pair of first duplex links of the long intermediate support shaft that is installed in a state where both ends are supported between the pair of first duplex links arranged side by side.
- the support strength of the movable arm can be increased and the movable arm support can be increased compared to the case where the intermediate support shaft is projected from the link member to form the support portion of the movable arm. For this reason, it is not necessary to prepare an intermediate support shaft that is particularly long, and as a result, it can be implemented inexpensively.
- the upper and lower link members (15, 16) of the second duplex link (10) are plates whose overlapping ends are pivotally connected to the intermediate link members (27a, 27b) by the intermediate support shaft (26).
- the locking plates (35, 36) can be formed integrally with the upper and lower plate-like link members (15, 16). According to this configuration, the two locking plates formed of different members are implemented at a lower cost compared to the case where the upper and lower link members of the second duplex link must be attached by bolts and nuts or welding. I can do it.
- the movable arms (37a, 37b) of the locking means (34) are arranged in parallel so as to sandwich the two locking plates (35, 36), and the engagement of the movable arms (37a, 37b).
- the joint portion (40) can be configured by a cylindrical body (39) that is rotatably fitted on a support shaft (38) that is laid between the distal ends of the pair of left and right movable arms (37a, 37b). . According to this configuration, as a result of configuring the two locking plates with thick plates in consideration of strength, even when a long engaging portion is required, the engaging portion is located at the tip of one movable arm.
- the long engagement portion can be supported on the movable arm stably and with high support strength, and because it has a roller structure, The rolling and fitting / removing operation with respect to the engaged recess is performed smoothly.
- FIG. 1 is a side view showing a device for changing the work support height between each area in the transport carriage travel route.
- FIG. 2A is a front view showing a pair of middle-fold parallel link mechanisms in a workpiece high position support posture
- FIG. 2B is an enlarged partially cut-away front view showing a main part of the one-side middle-fold parallel link mechanism.
- FIG. 3 is a plan view showing a pair of middle-fold parallel link mechanisms in a workpiece low position support posture.
- FIG. 4 is a developed view showing link-related components of one half-fold parallel link mechanism, and an enlarged view of a part thereof is also shown.
- FIG. 5 is a development view showing three double links of one half-fold parallel link mechanism.
- FIG. 5 is a development view showing three double links of one half-fold parallel link mechanism.
- FIG. 6 is a side view showing one half-fold parallel link mechanism in a workpiece high position support posture, and an enlarged view of a part thereof is also shown.
- FIG. 7 is a plan view showing the first work support height changing device and the transport carriage for switching the work support table to the work height position support height.
- FIG. 8 is an enlarged plan view showing one side portion of the first workpiece support height changing device.
- FIG. 9 is a rear view showing the first workpiece support height changing device and the transport carriage.
- FIG. 10A is an enlarged rear view of the main part showing a state immediately after the start of the operation of the first work support height changing device
- FIG. 10B is an enlarged partially cutaway rear view of the main part.
- FIG. 11A is a rear view of the main part showing a state in which the first work support height changing device has switched the folded parallel link mechanism to the vertical standing posture
- FIG. 11B is an enlarged partially cutaway rear view of the main part. is there.
- FIG. 12 is a rear view of the main part showing a state in which the first work support height changing device has switched the folded parallel link mechanism to the work high position support posture.
- FIG. 13 is a rear view showing the second work support height changing device and the transport carriage for switching the work support base from the work high position support height to the work low position support height.
- FIG. 14 is a rear view of the main part showing a state immediately after the operation start of the second workpiece support height changing device.
- FIG. 15 is an enlarged cross-sectional plan view of the main part of FIG.
- FIG. 16A is a rear view of a main part showing a state at the end of the first stage of operation of the second workpiece support height changing device
- FIG. 16B is an enlarged vertical rear view of the main part of FIG.
- FIG. 17 is a rear view of the main part showing the state of the second stage of operation of the second workpiece support height changing device.
- FIG. 18 is a rear view showing a pair of middle-fold parallel link mechanisms in a state where the workpiece is switched to an intermediate height position between a high position and a low position.
- 19A and 19B are rear views of the main part showing a state when the work is lowered to the low position by the second work support height changing device.
- the base of the workpiece support device is a transport cart.
- a transport carriage 2 that travels on a fixed travel path constituted by guide rails 1 laid along a travel path supports a work support base 4 by a pair of middle-folded parallel link mechanisms 3L and 3R.
- the traveling path of the transport carriage 2 is an area A1 for supporting and transporting a work (car body or the like) W loaded on the work support base 4 at a low position, and supporting and transporting the work W at a high position.
- Area A2 and area A3 that supports and conveys the workpiece W at an intermediate height position.
- a second work support height changing device M2 for lowering the support height of the work W is disposed between the areas A2 and A3 and between the areas A3 and A1.
- the path length of each of the areas A1 to A3 is shown to be as short as one workpiece, but in reality, the path length necessary for work in each area is secured.
- the work support 4 supported by the pair of middle-folded parallel link mechanisms 3L and 3R includes a pair of rod-like horizontal members 5 and 6 using steel pipes that are long in the front-rear direction and symmetrically arranged.
- the pair of middle-fold parallel link mechanisms 3L and 3R that support the work support 4 support the pair of bar-like horizontal members 5 and 6 of the work support 4 separately, and the structure itself is symmetrical. However, as shown in FIG. 3, the position is shifted in the front-rear direction by a distance slightly wider than the width in the front-rear direction of the half-fold parallel link mechanisms 3L, 3R.
- the right horizontal folding parallel link mechanism 3R supports the position adjacent to the rear end side work support seat 8b of the right bar-shaped horizontal member 6. is doing.
- FIGS. 4 to 6 show only the right folded parallel link mechanism 3R.
- the first double link and the second double link are used as the inner double link and the second double link as the second double link. It is said.
- the inner first double links 9a, 9b are arranged in parallel in the front-rear direction of the carriage traveling direction F, and are arranged in parallel as viewed from the side of the carriage 2 and the outer second duplex links 10 are arranged on the carriage 2 is disposed substantially at the center between the pair of first duplex links 9a and 9b as viewed from the lateral side.
- the pair of first double links 9a and 9b are for load support, and two upper and lower columnar link members having bearing members 11a and 11b and 12a and 12b fixed to both ends of the columnar bodies 11 and 12 made of thick square steel pipes.
- the second double link 10 is composed of two upper and lower plate-like link members 15 and 16 whose plate surfaces extend in the undulating direction.
- the lower columnar link members 14 of the pair of first duplex links 9a and 9b are respectively connected to bearings 17a and 17b attached on the transport carriage 2 with concentric lower end support shafts via a lower end bearing member 12b.
- the upper columnar link members 13 are supported at both ends of a common long upper support shaft 19 via upper end bearing members 11a.
- the long upper end support shaft 19 is disposed in parallel to the inside of the bar-shaped horizontal members 5 and 6 of the work support base 4, and the bearing plates 20 a and 20 b projecting inward from the bar-shaped horizontal members 5 and 6.
- the two upper and lower columnar link members 13 and 14 of the first double link 9a and 9b are supported on both ends of the common long intermediate support shaft 21 via the upper and lower bearing members 11b and 12a, and are relatively rocked. It is connected freely. As shown in FIG. 6, the two upper and lower columnar link members 13, 14 of the first double link 9 a, 9 b do not deviate in the axial direction of the long intermediate support shaft 21, so that one continuous columnar body. As can be seen, the bearing portion through which the long intermediate support shaft 21 of the bearing members 11b and 12a passes is the center line of the width of the columnar bodies 11 and 12 when viewed from the swinging direction of the first double links 9a and 9b.
- the bearing portions of the respective bearing members 11b and 12a are substantially at the corners on the side where the second double links 10 of the columnar link members 13 and 14 are located. It protrudes so that about 1/4 arc part bites in.
- the lower plate link member 16 of the second double link 10 is pivotally supported by a bearing 22 attached on the transport carriage 2 by a lower end support shaft 23, and the upper plate link of the second double link 10.
- the member 15 is swung by the upper support shaft 25 on an intermediate bearing plate 24 which is installed between the bar-shaped horizontal members 5 and 6 of the work support 4 and the long upper support shaft 19 of the first two-link 9a and 9b. It is supported freely.
- the upper end support shaft 25 is located directly below the bar-like horizontal members 5 and 6 of the work support 4.
- both ends of the long intermediate support shaft 26 that connects the overlapping end portions of the upper and lower plate-like link members 15 and 16 of the second double link 10 so as to be capable of relative swinging are connected to the pair of first double links 9a and 9b.
- the long intermediate support shaft 21 is connected by a pair of intermediate link members 27a and 27b.
- the intermediate bearing plate 24 that pivotally supports the upper end of the upper plate-like link member 15 of the second double link 10 is not completely fixed to the long upper end support shaft 19 of the first double link 9a, 9b. Rather, the long upper end support shaft 19 is loosely locked so that a slight play in the vertical direction can be obtained.
- the longitudinal distances between the support shafts 26 and 23 are equal to each other, and the support shafts 21 and 26 between the support shafts 19 and 25 adjacent to each other on the inner and outer sides (left and right direction) are supported by the support shafts supporting the upper and lower ends of each link.
- the lateral distance between the support shafts 18a / 18b, 22 is sufficiently shorter than and equal to the longitudinal distance. Accordingly, when the half-fold parallel link mechanisms 3L, 3R are viewed from the cart traveling direction F (front-rear direction), the support shafts 19, 21, 26, 25 are located at the vertices of the vertically long upper parallelograms.
- 21, 18 a / 18 b, 23, and 26 are positioned at the vertices of the vertically long lower parallelogram having the same upper side as the lower side of the upper parallelogram. It should be noted that the three short sides of the vertically long parallelogram are the inner supports such that the outer vertex on the second duplex link 10 side is lower than the inner vertex on the first duplex link 9a, 9b side.
- the support shafts 25, 26, 23 outside the shafts 19, 21, 18a / 18b are configured to be lower in height.
- the lower columnar link member 14 of the pair of first duplex links 9a and 9b is inwardly folded around the lower end support shaft 18a / 18b on the transport carriage 2 side, and the lower side
- the bearing member 12a at the upper end of the columnar link member 14 is received by the floor surface 2a of the conveyance carriage 2 (hereinafter referred to as the carriage floor surface 2a)
- the side surface of the bearing member 12b at the lower end of the lower columnar link member 14 is conveyed.
- the lower columnar link member 14 is received by the horizontal surfaces of the bearings 17 a and 17 b on the cart 2 side, and the lower columnar link member 14 is in a horizontal posture substantially parallel to the cart floor surface 2 a, and the upper columnar link member 13 with respect to the lower columnar link member 14. Is pivoted outward around the long intermediate support shaft 21 and stacked on the lower columnar link member 14, the bearing member 11 a at the upper end of the upper columnar link member 13 is connected to the lower columnar link member 14. Is received on the end of the bearing member 12b, it is configured to be substantially horizontal posture the upper columnar link member 13.
- One second double link 10 has its upper and lower plate-like link members 15 and 16 folded in a V shape between the pair of first double links 9a and 9b with the long intermediate support shaft 26 as a vertex.
- the work support 4 (the work support seats 7a to 8b) is formed by the long upper support shaft 19 at the upper end of the pair of first double links 9a and 9b and the upper support shaft 25 of the second second double link 10 outside. It will be supported almost horizontally. At this time, the folding postures of the half-fold parallel link mechanisms 3L and 3R become the workpiece low-position support posture.
- Each of the work support seats 7a to 8b of the work support base 4 is fitted with a positioning hole provided at the bottom of the work W to be supported to prevent horizontal relative slip with the work W. Supporting tools 28a, 28b and 29a, 29b provided with pins and the like are projected.
- Each of the workpiece support seats 7a to 8b is located on or near the extension axis of the long upper support shaft 19 of the first double link 9a, 9b in plan view, as shown in FIG. When viewed from the axial direction of each support shaft of the parallel link mechanisms 3L and 3R, as shown in FIGS.
- the long upper end support shaft 19 of the first double link 9a, 9b and The rod-like horizontal members 5 and 6 are projected in a cantilevered manner inward so as to overlap or be located at a height in the vicinity thereof. Therefore, the load of the workpiece W supported by the workpiece support 4 (work support seats 7a to 8b) when the half-fold parallel link mechanisms 3L and 3R are in the workpiece low position support posture folded on the surface 2a folded by the carriage. From the work support seats 7a to 8b through the rod-like horizontal members 5 and 6, the bearing plates 20a and 20b, the long upper support shaft 19, the bearing members 11a and 12b, and the bearings 17a and 17b.
- the intermediate folding parallel link mechanisms 3L, 3R are in the workpiece low position support posture shown in FIG. 10, when the supporting workpiece support 4 is moved upward in parallel, the intermediate folding parallel link mechanisms 3L, 3R is pulled up in parallel with the upper end link member integral with the workpiece support base 4, that is, the bearing plates 20a, 20b, and 24, and the lower columnar link members of the pair of first double links 9a and 9b. 14 pivots around the lower end support shafts 18a and 18b and the lower plate link member 16 of the second double link 10 around the lower end support shaft 23.
- the upper columnar link members 13 of the continuous links 9a and 9b are arranged around the long intermediate support shaft 21, and the upper plate-shaped link members 15 of the second double link 10 are arranged around the long intermediate support shaft 26, respectively.
- the center bending parallel link mechanism 3L, 3R is slide into change in the standing posture.
- the change to the standing posture of the above-mentioned parallel folding link mechanisms 3L and 3R is performed by the center-turning parallel link mechanisms 3L and 3R using the support shafts 19 and 21 of the first double links 9a and 9b.
- 18a / 18b and the support shafts 25, 26, 23 of the second double link 10 are up to the standing limit, that is, up to the vertical standing posture. Therefore, when the parallel folding link mechanisms 3L and 3R reach the vertical standing posture, the lifting operation with respect to the work support base 4 is stopped, and then the parallel folding link mechanisms 3L and 3L in the vertical standing posture (or the posture immediately before) are stopped.
- the middle folded parallel link mechanisms 3L and 3R include a pair of middle links as operated parts for changing the posture of the middle folded parallel link mechanisms 3L and 3R to a reverse bending posture exceeding the standing limit to the opposite side.
- a piece protruding downward from the outer end of the intermediate link member 27b on the rear side in the cart traveling direction F, that is, the outer end of the long intermediate support shaft 26 on the second duplex link 10 side. 30 is integrally projected. Further, as described above, when the folded parallel link mechanisms 3L and 3R are bent at a predetermined angle beyond the vertical standing posture, that is, when they reach the workpiece high position supporting posture shown in FIG. As shown in FIG. 5 and FIG.
- the contact surface 12d provided on the bearing member 12b at the lower end of the lower columnar link member 14 in the first double link 9a, 9b is received by the horizontal surface of the bearings 17a, 17b, and the lower columnar link beyond that. To the outside of member 14 It is configured to prevent swinging. Further, as shown in FIG.
- the long upper end support shaft 19 of the first double link 9a, 9b is supported on the side surface of the upper end bearing member 11a of the upper columnar link member 13 in the first double link 9a, 9b.
- the receiving members 31a and 31b attached to the inner side surfaces of the bearing plates 20a and 20b come into contact with each other, and the rod-like horizontal members 5 and 6 of the work support 4 are connected to the long upper end support shaft 19 of the first double link 9a and 9b. It is prevented from rotating downward around the periphery, and a load is prevented from acting on the upper and lower plate-like link members 15 and 16 of the second double link 10 in the compression direction.
- the locking mechanisms 34L and 3R are provided with locking means 34 for disabling the bending motion of the folding center link mechanisms 3L and 3R in the workpiece high position support posture shown in FIGS.
- the locking unit 34 is continuously provided at the end of the upper and lower plate-like link members 15, 16 of the second double link 10 on the side of the intermediate long support shaft 26.
- the middle long support shaft 21 is swingably supported between the two locking plates 35 and 36 and a pair of mutually adjacent first double links 9a and 9b and intermediate link members 27a and 27b.
- the coil springs 41a and 41b are energized.
- Each locking plate 35, 36 has peripheral surfaces 35 a, 36 a concentric with the intermediate long support shaft 26, and the engaged recesses 35 b, into which the engaging portions 40 are fitted, are fitted to these peripheral surfaces 35 a, 36 a. 36b is formed.
- the two locking plates 35 and 36 in the lock means 34 having the above-described configuration are the long lengths of the upper and lower plate-like link members 15 and 16 of the second double link 10 accompanying the undulation motion of the folded parallel link mechanisms 3L and 3R.
- the upper and lower plate-like link members 15 and 16 rotate together around the long intermediate support shaft 26, but the folded parallel link mechanism 3L.
- the engaged recesses 35b, 36b of the two locking plates 35, 36 are aligned with respect to the circumferential direction only when the workpiece 3R is in the workpiece high position support posture shown in FIG.
- a tension coil spring is provided on the peripheral surfaces 35a, 36a of the two locking plates 35, 36.
- Movable arm that was in pressure contact with the urging force of 41a and 41b 7a, 37b of the front end of the engaging portion 40 (cylindrical body 39) is fitted, the center bending parallel link mechanism 3L, and is configured to prevent undulating movement of 3R.
- the intermediate position support means 42 for supporting at a height between the low position supported by the intermediate position and the high position supported by the intermediate folding parallel link mechanisms 3L and 3R shown in FIG. Has been.
- the intermediate position support means 42 is a pair of belt-like struts that are suspended by both ends of the long upper support shaft 19 on both sides of the pair of first duplex links 9a and 9b and maintain a vertical hanging posture by gravity.
- the members 43a and 43b and holding members 44a and 44b for receiving the tension members 43a and 43b in a vertical posture are constituted.
- Long holes 45a and 45b that are long in the length direction of the tension members 43a and 43b are provided at the upper ends of the pair of belt-shaped tension members 43a and 43b, and the length of the pair of first double links 9a and 9b.
- Small-diameter shaft portions 19a and 19b that protrude concentrically outwardly from bearing plates 20a and 20b that support both ends of the long upper end support shaft 19 are integrally formed at both ends of the upper end support shaft 19.
- the long holes 45a and 45b are fitted to the small-diameter shaft portions 19a and 19b so as to be movable up and down, so that the tension members 43a and 43b are suspended from both ends of the long upper end support shaft 19.
- fitting shaft portions 46a and 46b which are narrower than the tension members 43a and 43b and whose lower ends are obliquely cut are integrally formed in the extending direction of the tension members 43a and 43b.
- the bearing plate portions 47a and 47b that are provided so as to extend from the outer surfaces of the lower end portions of the tension members 43a and 43b to the outer positions of the sharp ends of the fitting shaft portions 46a and 46b are provided.
- Rollers 48a and 48b that are rotatable around a horizontal axis are pivotally supported on the sides of the tips of 47a and 47b.
- the holding members 44a and 44b for receiving the tension members 43a and 43b in a vertical posture are attached to the outer surfaces of the bearings 17a and 17b that individually support the lower end support shafts 18a and 18b of the first double links 9a and 9b, respectively.
- the holding members 44a and 44b are supported by the surface 2a, and are provided with vertical groove portions 49a and 49b into which the fitting shaft portions 46a and 46b of the tension members 43a and 43b descending vertically are inserted.
- the bearing plate portions 47a and 47b and the rollers 48a and 48b simply descend on the outside of the holding members 44a and 44b, and the holding member 44a. 44b.
- the work support base 4 is suspended from the long upper end support shaft 19 of the parallel folding link mechanisms 3L, 3R.
- the tension members 43a and 43b are lowered in a vertically suspended posture, and the fitting shaft portions 46a and 46b at the lower ends of the tension members 43a and 43b are inserted into the vertical groove portions 49a and 49b of the holding members 44a and 44b.
- the tension members 43a and 43b are held vertically with the lower ends of the tension members 43a and 43b supported by the upper end surfaces of the holding members 44a and 44b.
- the small diameter shaft portions 19a and 19b at both ends of the long upper support shaft 19 are lowered with respect to the long holes 45a and 45b at the upper ends of the tension members 43a and 43b.
- the receiving members 50a and 50b for receiving the lower side of the bearing plates 20a and 20b on the work support base 4 side at the position directly below the long upper support shaft 19 are stretched. It is attached to the inner surface of member 43a, 43b.
- the load on the work support 4 side is received by the transport carriage 2 from the bar-shaped horizontal members 5 and 6 through the bearing plates 20a and 20b, the receiving members 50a and 50b, the tension members 43a and 43b, and the holding members 44a and 44b. Therefore, it does not act directly on the link members of the folded parallel link mechanisms 3L and 3R.
- the upper columnar link members 13 of the first two-links 9a and 9b adjacent to the stretching members 43a and 43b extend from the inner side to the lateral side and support members 51a and 51b that receive the stretching members 43a and 43b. Is attached.
- the support members 51a and 51b are configured such that when the folded parallel link mechanisms 3L and 3R are in the workpiece high position support posture shown in FIG. 2, the tension members 43a and 43b are the upper columnar link members 13 of the first double links 9a and 9b. It is hung down in the state which separated from the inner side, and it rocks
- supported portions 52a and 52b are provided below the workpiece support seats 7a to 8b of the workpiece support base 4.
- Each of these supported portions 52a and 52b is constituted by a square-shaped member that is attached to a position adjacent to the base of the work support seats 7a to 8b attached to the rod-like horizontal members 5 and 6 and that is long in the traveling direction of the transport carriage 2. is doing.
- the first work support height changing device M1 is as follows.
- the lifter 53L and 53R for lifting and lowering the workpiece and the auxiliary means 54L and 54R for changing the posture are provided on the left and right sides of the fixed stop position of the transport carriage 2.
- the lifters 53L and 53R for lifting and lowering the workpieces have a symmetrical structure with each other, and extend in the traveling path of the transport carriage 2 and move up and down in conjunction with each other. Elevating arms 55a, 55b and revolving arms 56a, 56b provided at the tips of these elevating arms 55a, 55b are provided so as to be able to turn horizontally. Support portions 57a and 57b for supporting the supported portions 52a and 52b provided in the seats 7a to 8b are provided.
- the pair of elevating arms 55a and 55b are attached to a common elevating body 58 in a cantilevered manner, and the elevating body 58 is installed on a vertical frame 60 installed on a base 59 installed on the floor surface.
- the raising / lowering drive means of the raising / lowering body 58 can move the raising / lowering body 58 up and down between the lower limit position and the upper limit position, and can freely stop at the set intermediate stop position.
- Any configuration may be used.
- an arbitrary configuration such as a suspension rope system that lifts and extends a suspension cable such as a chain that suspends the lifting body 58, a rack and pinion gear system, a screw shaft system, and a fluid pressure cylinder system can be used.
- the swivel arms 56a and 56b are fixedly projected from rotary boss portions 63a and 63b rotatably supported around the vertical support shafts 62a and 62b on the upper ends of the lift arms 55a and 55b.
- the support plate 64 is attached to the tip side surface of the swivel arms 56a and 56b, and extends in the horizontal front direction after hanging down to the lower side height of 55a and 55b.
- the support portions 57a and 57b are constituted by the formed groove portion.
- the driving means 65a and 65b of the swing arms 56a and 56b are configured such that the swing arms 56a and 56b are retracted in a right-angled lateral direction from the tips of the lift arms 55a and 55b, and a support action posture is an extension direction of the lift arms 55a and 55b.
- the driving means 65a and 65b of this embodiment are attached to the vicinity of the tip ends of the lifting arms 55a and 55b.
- the posture switching auxiliary means 54L and 54R are disposed between the pair of lift arms 55a and 55b, and pass through the space between the lift path of the lift body 58 and the travel path of the transport carriage 2.
- a vertical column 69 projecting from the base 59 so as to stand upright, a horizontal frame 70 supported by the vertical column 69 and extending in a cantilevered manner toward the traveling path side of the transport carriage 2, and the horizontal frame 70
- a reciprocating body 73 supported so as to be reciprocally movable in a horizontal direction perpendicular to the traveling direction of the transport carriage 2 via a slide guide rail 71 attached thereto and a slide block 72 fitted thereto.
- the driving means 74 for reciprocating the reciprocating body 73 may have any configuration as long as it can reciprocate the reciprocating body 73 between the forward limit and the backward limit.
- An example driving means 74 includes a rack gear 76 attached to the side of the reciprocating body 73 in parallel with the moving direction of the reciprocating body 73, and a motor 77 with a speed reducer attached to the side of the horizontal frame 70.
- a pinion gear 78 that is attached to the vertical output shaft of the motor 77 with speed reducer and meshes with the rack gear 76, and the pinion gear 78 is driven to rotate forward and backward by the motor 77 with speed reducer via the rack gear 76.
- the reciprocating body 73 can be moved forward or backward.
- the second workpiece support height changing device M2 is configured by the transport cart. 2 lifters 79L and 79R for lifting and lowering workpieces disposed on the left and right sides of the fixed stop position 2, pushers 80L and 80R attached to the lifters 79L and 79R, and unlocking means attached to the pushers 80L and 80R. 81L, 81R and operation means 82L, 82R for operating the intermediate position support means 42 are configured.
- the workpiece lifting / lowering operation lifters 79L and 79R of the second workpiece support height changing device M2 are exactly the same as the workpiece lifting / lowering operation lifters 53L and 53R of the first workpiece supporting height changing device M1 described above. Therefore, the same reference numerals are given and description thereof is omitted.
- the pushers 80L and 80R are provided at the front end of the reciprocating body 73 of the posture change auxiliary means 54L and 54R provided in the first work support height changing device M1 described above, instead of the check piece 75, and a pressing plate 83.
- the pressing plate 83 is projected to the outside of the parallel folding link mechanisms 3L and 3R in the workpiece high position supporting posture, that is, both the upper and lower sides of the second double link 10 Of the curved outer surfaces of the plate-like link members 15 and 16 and the intermediate link members 27a and 27b that are supported by the long intermediate support shaft 26, the curved outer surface of at least one link member is horizontally inward. It is comprised so that it may be pressed and moved.
- the pressing plate 83 shown in the illustrated embodiment has a size capable of simultaneously pressing and moving the curved outer surface of the portion supported by the long intermediate support shaft 26 of the upper and lower plate-like link members 15 and 16. It is made of an elastic material.
- the unlocking means 81L and 81R are formed of two pieces against the urging force of the tension coil springs 41a and 41b with respect to the engaging portion 40 of the locking means 34 provided in the half-fold parallel link mechanisms 3L and 3R in the workpiece high position support posture.
- the movable operation plate 84 is configured to be disengaged from the engaged recesses 35b and 36b of the locking plates 35 and 36.
- the movable operation plate 84 is located on the upper end side of the reciprocating body 73 provided with the pressing plate 83 of the pushers 80L and 80R at the front end, behind the pressing plate 83 in the cart traveling direction F, and forward of the reciprocating body 73.
- the projecting piece 30 is provided by the forward movement of the reciprocating moving body 73 at the front end of the plate material which is attached so as to protrude in the direction and is parallel to the moving direction of the reciprocating moving body 73.
- the movable operation plate 84 enters between the intermediate link member 27b and the movable arm 37b, and the action surface 84a at the tip of the movable operation plate 84 presses and moves the engaging portion 40 (cylindrical body 39). Is.
- the engaging portion 40 (cylindrical body 39) of the locking means 34 that locks the parallel folding link mechanisms 3 ⁇ / b> L and 3 ⁇ / b> R in the workpiece high position support posture includes two locking plates 35 and 36.
- the engagement portion 40 (cylindrical body 39) in this state is fitted into the engaged recesses 35b and 36b, and the pair of movable arms 37a and 37b that support the engagement portion 40 are swung. Since it is located above the central axis of the long intermediate support shaft 21 that is the center, theoretically, the engaging portion 40 (cylindrical body 39) is located inside by the action surface 84 a at the tip of the movable operation plate 84.
- the upward rotating force around the long intermediate support shaft 21 will resist the biasing force of the tension coil springs 41a and 41b on the movable arms 37a and 37b.
- the movable arms 37a and 37b swing upward and engage.
- 40 (cylindrical body 39) is being separated engaged concave portion 35b, from 36b above.
- the action surface 84a at the tip of the movable operation plate 84 is moved upward while the engaging portion 40 (cylindrical body 39) is lifted upward. It can be formed in a cam shape that presses toward.
- the movable operation plate 84 is not directly applied to the engaging portion 40 (cylindrical body 39), but is operated above the engaging portion 40 and interlocked with the movable arms 37a and 37b.
- a separate portion is provided, and the operated portion is pressed and moved inward horizontally by the action surface 84a at the tip of the movable operation plate 84, so that the engaging portion 40 (cylindrical body 39) is covered by the movable arms 37a and 37b. It is also possible to configure to be disengaged upward from the engaging recesses 35b, 36b.
- the operation means 82L and 82R of the intermediate position support means 42 are disposed below the pushers 80L and 80R, and the posture switching auxiliary provided in the first work support height changing device M1 described above.
- the bar 85 is parallel to the parallel direction of the pair of tension members 43a and 43b (cart traveling direction F), and has a length that allows the pair of tension members 43a and 43b to be simultaneously pressed.
- the reciprocating body 73 of the operating means 82L and 82R and the horizontal frame 70 that supports the driving means 74 may be installed by using the vertical support 69 that supports the pushers 80L and 80R (horizontal frame 70).
- the vertical columns 69 dedicated to the operating means 82L and 82R may be used.
- the region from the long intermediate support shaft 21 located at the inner end to the substantially central portion in the length direction of the upper columnar link member 13 of the first double link 9a, 9b is overlapped with the traveling direction of the transport carriage 2. Adjacent. At this time, the stretching members 43a and 43b of the intermediate position support means 42 included in the parallel folding link mechanisms 3L and 3R are moved in a direction from the long upper support shaft 19 to the long intermediate support shaft 21, as shown in FIG. In the extended state, the tip end side is in a state of being supported by the carriage floor surface 2a via the rollers 48a and 48b in contact with the carriage floor surface 2a.
- the workpiece support seats 7a to 8b of the workpiece support base 4 are folded up and overlapped up and down at about the maximum height of the first double links 9a and 9b, at positions away from the carriage floor 2a.
- the workpiece is supported horizontally by the parallel folding link mechanisms 3L and 3R in the workpiece low position support posture.
- a workpiece W such as an automobile body is placed on the four workpiece support seats 7a to 8b of the workpiece support base 4 in a direction in which the length direction thereof is parallel to the carriage traveling direction F and two front and rear sides. Is done.
- the support tools 28a, 28b and 29a, 29b of the workpiece support seats 7a to 8b are engaged with predetermined positions on the workpiece W side, so that the horizontal relative slip between the workpiece W and the workpiece support table 4 occurs.
- the right portion of the work support 4 supported by the bar (the bar-like horizontal member 6 and the work support seats 8a and 8b at the front and rear ends thereof) are integrated by the work W to be supported.
- the left and right rod-like horizontal members 5 and 6 may be connected and integrated with an appropriate connecting member in a state that does not interfere with the workpiece W to be loaded and does not interfere with the work on the bottom of the workpiece W.
- the illustrated conveyance carriage 2 has a horizontally-long rectangular shape whose width in the left-right direction is larger than the front-rear length in the carriage traveling direction F. Accordingly, the left and right sides of the transport carriage 2 projecting greatly to the left and right sides of the loaded work W can secure work floors for the left and right sides of the central area of the loaded work W. Both front and rear ends project greatly before and after the carriage traveling direction F of the transport carriage 2. In this state, the transport carriage 2 can travel in the left-right width direction, so that the ground-side floor surface adjacent to both sides of the travel path of the transport carriage 2 can greatly enter below the front and rear end portions of the workpiece W.
- parts carts and the like can be inserted under the front and rear ends of the work W, which is suitable for mounting the engine and the front and rear axle units.
- FIG. 1 when traveling in the length direction of the loaded workpiece W (width direction in which the length of the transport carriage 2 is short), as shown in phantom lines in FIG.
- the front and rear auxiliary carts 2B and 2C that can be used can be combined as necessary.
- the transport carriage 2 is arranged in the length direction of the loaded work W (of the transport carriage 2).
- the vehicle travels in the bogie travel direction F, which is the short width direction.
- the transport carriage 2 that travels in the area A1 that supports and transports a workpiece (such as an automobile body) W in FIG. 1 at a low position is stopped at a fixed position relative to the first workpiece support height changing device M1.
- the lifting bodies 58 (lifting arms 55a and 55b) of the lifters 53L and 53R for lifting and lowering the workpiece are in the lower limit position, and the swing arms 56a and 56b are as shown in FIG. 8 is in a retreat posture in the right-and-left direction indicated by the phantom line, and the reciprocating body 73 of the posture switching auxiliary means 54L and 54R is in the retreat limit position.
- the driving means 65a and 65b are operated with respect to the lifting arms 55a and 55b at the lower limit position of the work lifting and lowering lifters 53L and 53R, and the swing arms 56a and 56b are lifted and lowered.
- the arm 55a, 55b is horizontally rotated 90 degrees to the supporting action posture that is an extension direction of the arms 55a, 55b.
- the support portions 57a and 57b at the tips of the swing arms 56a and 56b are bent parallel link mechanisms 3L and 3R in the workpiece low position support posture on the transport carriage 2.
- the workpiece support base 4 is supported so as to rotate horizontally into the space between the four workpiece support seats 7a to 8b of the supported workpiece support base 4 and the carriage floor 2a, and the supported portions 52a of the workpiece support seats 7a to 8b, It is configured to stop at a position directly below 52b.
- the lifting bodies 58 (lifting arms 55a and 55b) of the lifters 53L and 53R for lifting and lowering the workpiece are raised from the lower limit position, and the support portions 57a and 57b at the tips of the swivel arms 56a and 56b are moved to the work support 4 side.
- the workpiece support base 4 is lifted together with the workpiece W loaded thereon. In this way, when the work support 4 is lifted in parallel with the work W by the lifting movement of the lifting body 58 (lifting arms 55a and 55b), a pair of left and right half-fold parallel link mechanisms connected to the work support 4 are provided.
- the reciprocating moving body 73 is moved forward until it reaches the advance limit entered inside.
- the check piece 75 passes under the protruding piece 30 inwardly, the check piece 75 is tilted around the support shaft 75a by the protruding piece 30 and passes through the original action by gravity or spring force. Stand up in posture.
- the reciprocating body 73 is moved backward by the driving means 74, the check piece 75 standing in the acting posture pushes the protruding piece 30 outward from the inside, so that the vertical standing posture (standing limit)
- the half-bending parallel link mechanisms 3L and 3R that were in the posture immediately before that are deformed into a reverse bending posture in which an intermediate portion with the long intermediate support shafts 21 and 26 bends outward. .
- the parallel folding link mechanisms 3L and 3R are deformed from the vertical standing posture to the reverse bending posture in which the intermediate portion protrudes outward, so that the parallel bending mechanism is obtained.
- the link mechanisms 3L and 3R reach the workpiece high position support posture shown in FIG. 12, and as described above, the bending motions of the intermediate folding parallel link mechanisms 3L and 3R accompanied by further lowering of the workpiece support base 4 are prevented.
- the locking means 34 works to fix the folded parallel link mechanisms 3L and 3R to the workpiece high position support posture.
- the reciprocating body 73 of the posture switching auxiliary means 54L, 54R is stopped to move backward slightly before the parallel folding mechanism 3L, 3R reaches the workpiece high position support posture, as shown in FIG.
- the check piece 75 is stopped at a position slightly away from the stopped protruding piece 30 inside.
- the lift bodies 58 of the workpiece lift operation lifters 53L and 53R are lowered by an appropriate distance.
- the support portions 57a and 57b at the tips of the swing arms 56a and 56b are detached downward from the supported portions 52a and 52b on the work support seats 7a to 8b side.
- the left and right sides (both left and right bar-like horizontal members 5 and 6) of the work support 4 integrated by the loaded work W are fixed in a work high position support posture in a middle-folded parallel link.
- the swing arms 56a and 56b of the lifter 53L and 53R for lifting and lowering the workpiece lowered to an appropriate height operate the motor 66 with a speed reducer to return the support action posture to the right-angled and horizontal retraction posture, thereby supporting the workpiece high position. Since the retracted outward from the half-fold parallel link mechanisms 3L and 3R in the posture, the forward traveling of the transport carriage 2 can be started toward the area A2 of the next stage.
- the check pieces 75 of the posture switching auxiliary means 54L and 54R are located slightly inward from the protruding pieces 30 of the half-fold parallel link mechanisms 3L and 3R in the workpiece high position support posture.
- the lift body 58 (lifting / lowering) in a state where the swing arms 56a, 56b of the work lifting / lowering operation lifters 53L, 53R are returned to the retracted posture.
- the arms 55a, 55b) are lowered to the original lower limit position, and the reciprocating body 73 of the posture switching auxiliary means 54L, 54R is moved back to the original backward limit position together with the check piece 75 to prepare for the next operation. Just do it.
- the transport carriage 2 that travels in the area A2 while supporting the workpiece W at a high position is stopped at a fixed position with respect to the next second workpiece support height changing device M2.
- the second workpiece support height changing device M2 is configured such that the lifting body 58 (lifting arms 55a and 55b) of the lifters 79L and 79R for lifting and lowering the workpiece is at an intermediate predetermined height slightly lower than the ascending limit position and the swing arm 56a. , 56b are in a retreating posture at a right angle and a lateral orientation, and the reciprocating bodies 73 of the pushers 80L, 80R and the operating means 82L, 82R are in the retreat limit position.
- the reciprocating bodies 73 of the pushers 80L and 80R are moved forward to operate the movable operation plates 84 of the lock release means 81L and 81R. That is, when the reciprocating body 73 of the pushers 80L and 80R advances and moves, the action surface 84 at the tip of the movable operation plate 84 that moves together with the pressing plate 83 moves before the pressing plate 83, and the locking means 34. Acting on the engaging portion 40 (cylindrical body 39) of the second engaging link 40, as described above, the engaging portion 40 is engaged with the engaged recesses 35b of the two locking plates 35, 36 on the second double link 10 side.
- the lifting operation of the workpiece support table 4 by the workpiece lifting / lowering lifters 79L and 79R is stopped, and subsequently the lifting / lowering body 58 of the workpiece lifting / lowering operation lifters 79L and 79R is switched to the lowering.
- the pressing plates 83 of the pushers 80L and 80R press and move the intermediate bent portions of the parallel folding link mechanisms 3L and 3R inward as described above, so that as shown in FIG. Along with the descent, the folded parallel link mechanisms 3L, 3R change from a vertical standing posture to a posture bending inward.
- the pair of tension members 43a and 43b of the intermediate position support means 42 included in the folded parallel link mechanisms 3L and 3R are suspended from the long upper end support shaft 19 of the first double links 9a and 9b and vertically. Descent in a hanging position.
- the vertical concave grooves 49a and 49b of the holding members 44a and 44b on the carriage floor surface 2a are located directly below the tension members 43a and 43b. Therefore, when the work support base 4 is lowered to a predetermined height, the tension member The fitting shaft portions 46a and 46b at the lower ends of 43a and 43b are inserted into the vertical concave groove portions 49a and 49b of the holding members 44a and 44b, and finally each workpiece support of the workpiece support base 4 is supported as described above.
- the seats 7a to 8b are stabilized at intermediate height positions supported by the tension members 43a and 43b, respectively.
- the folded parallel link mechanisms 3L and 3R are in an inward bending posture determined by the height of the work support 4 and are supported by the tension members 43a and 43b at an intermediate height position. This is useful for preventing the workpiece support seats 7a to 8b from shaking in the cart traveling direction F and stabilizing the posture.
- the lifting and lowering bodies 58 of the workpiece lifting and lowering lifters 79L and 79R are further lowered to turn the swing arms 56a, After the support portions 57a and 57b at the tip of 56b are separated downward from the supported portions 52a and 52b of the work support seats 7a to 8b, the swivel arms 56a and 56b are switched to the retracted posture to change the second work support height. After the transport carriage 2 moves forward and away from the position of the apparatus M2, the lifting bodies 58 of the work lifting / lowering operation lifters 79L and 79R may be moved up and down to the original standby height.
- the second workpiece support height changing device M2 installed between the areas A3 and A1 is the same as the second workpiece support height changing device M2 installed between the areas A2 and A3 described above.
- the lifting and lowering bodies 58 lifting arms 55a and 55b) of the lifters 79L and 79R for lifting and lowering the workpieces move the workpiece W at the intermediate height position.
- the swivel arms 56a and 56b are in a retracted posture in a right-angled lateral direction.
- the reciprocating bodies 73 of the pushers 80L and 80R and the operating means 82L and 82R are in the retreat limit position.
- the turning arms 56a and 56b are turned 90 degrees horizontally to the supporting action posture with respect to the lifting arms 55a and 55b of the work lifting operation lifters 79L and 79R.
- the lifting and lowering bodies 58 of the workpiece lifting and lowering operation lifters 79L and 79R are moved up, and the four workpiece support seats 7a to 8b of the workpiece support base 4 supported at the intermediate height position by the tension members 43a and 43b are moved.
- the second work support height changing device M2 installed between the areas A2 and A3, it is supported by the swing arms 56a and 56b and lifted and raised in parallel.
- the parallel folding link mechanisms 3L and 3R are pulled up while changing the bending posture in the upright direction, and the vertical grooves 49a of the holding members 44a and 44b on the carriage floor surface 2a side. , 49b, the projecting members 43a, 43b are integrated with the work support 4 by the contact between the upper ends of the long holes 45a, 45b at the upper ends and the small-diameter shaft portions 19a, 19b of the long upper support shaft 19. It is pulled up by the long upper end support shaft 19 that rises.
- the bar 85 of the operating means 82L, 82R provided in the second workpiece support height changing device M2 is pulled out from the vertical concave groove portions 49a, 49b of the holding members 44a, 44b as described above, and the parallel link mechanism is bent. Since it stands by at the intermediate height position of the tension members 43a and 43b suspended from the long upper end support shaft 19 of 3L and 3R, the reciprocating body 73 of the operation means 82L and 82R is driven by the drive means. As shown in FIG. 19A, the intermediate height portions of the tension members 43a and 43b are pushed inward at both ends of the bar 85, as shown in FIG. 19A.
- the tension members 43a and 43b are bent and tilted inwardly around the long upper end support shaft 19 of the parallel link mechanisms 3L and 3R, and the rollers 48a and 48b and the like at the lower ends thereof are the holding members on the side of the carriage floor 2a. If the lifter is lifted inwardly from 44a, 44b, the lifting body 58 of the lifter 79L, 79R for lifting and lowering the workpiece that has been stopped at a predetermined height is lowered, and the swing arm 56a of the lifter 79L, 79R for lifting the workpiece is lifted. The work support 4 supported by 56b is lowered in parallel.
- the reciprocating body 73 of the operation means 82L and 82R is moved to the drive means 74.
- the bar 85 is moved backward from the tension members 43a and 43b and moved back to the standby position.
- the lifting / lowering body 58 of the workpiece lifting / lowering operation lifters 79L and 79R is further lowered to the lower limit position, and the workpiece support base 4 is lowered to the lower position in parallel.
- the tension members 43a and 43b As the table 4 descends, the lower end rollers 48a and 48b roll inward on the cart floor surface 2a, so that the tension members 43a and 43b fall so as to approach the cart floor surface 2a. Then, as shown in FIG. 10, the collapsible parallel link mechanisms 3L and 3R are completely folded by the descending work support 4 and fall on the carriage floor 2a, and the work support 4 is as described above. It reaches a low position supported by the carriage floor surface 2a via the bearing members 11a and 12b of the middle-folded parallel link mechanisms 3L and 3R.
- the swing arms 56a and 56b which are stopped slightly away from the work support table 4 supported at the low position, are horizontally rotated to the retracted position, thereby moving the work support table 4 to the intermediate height. Since the operation for switching from the position to the low position is completed, the transport carriage 2 is moved forward, and the work W supported at the low position by the work support base 4 on the folded parallel link mechanisms 3L and 3R is moved to the next stage. Can be sent to area A1.
- the intermediate position support means 42 The operating means 82L and 82R are unnecessary and can be eliminated.
- the second workpiece support height changing device M2 installed between the areas A3 and A1 is used as a dedicated device for lowering the workpiece W from the intermediate height position to the low position, the pushers 80L and 80R and The unlocking means 81L and 81R are unnecessary and can be eliminated.
- the second work support height changing device M2 between the areas A2 and A3 provided with the operation means 82L and 82R of the intermediate position support means 42 is also used as a device for directly lowering the work W from the high position to the low position. I can do it.
- the workpiece support 4 is lowered to a low position by the workpiece lifting / lowering lifters 79L and 79R.
- the operation means 82L and the second workpiece support height changing device M2 installed between the areas A3 and A1.
- the bar 85 of the operating means 82L and 82R is advanced and moved at the same timing as the advance movement of the bar 85 of 82R, and the lower end of the tension members 43a and 43b, which are the intermediate position support means 42 on the side of the folded parallel link mechanisms 3L and 3R,
- the fitting shaft portions 46a and 46b may be tilted inward before being inserted into the vertical concave groove portions 49a and 49b of the holding members 44a and 44b, and the work support base 4 may be lowered to the low position as it is.
- the second workpiece support height changing device M2 between the areas A3 and A1 including the pushers 80L and 80R and the lock release means 81L and 81R conveys the workpiece W while supporting the workpiece W at a high position up to the end of the area A3. Since the half-fold parallel link mechanisms 3L and 3R on the carriage 2 can be switched from the workpiece high position support posture to the workpiece low position support posture, it can also be used as means for switching the workpiece W to the low position.
- the workpiece support 4 for supporting the workpiece W at the low position is raised to the intermediate height position shown in FIG.
- the position support means 42 can be supported by the tension members 43a and 43b and the holding members 44a and 44b.
- the first work support height changing device M1 or the second work support height changing device M2 is also used as a means for moving the work support table 4 that supports the work W at a low position to an intermediate height position. I can do it.
- the pushers 80L and 80R of the second workpiece support height changing device M2 are locked to the first workpiece support height changing device M1. If all of the operation means 82L and 82R of the release means 81L and 81R and the intermediate position support means 42 can be incorporated, the change point of the support height of the work support base 4 set in the travel route of the transport carriage 2
- the workpiece support height changing device having the same configuration can be installed in all of the above, and the movement of the workpiece support table 4 between arbitrary support heights can be realized.
- the intermediate position support means 42 and its operation means 82L and 82R for supporting the work W at the intermediate height position are adopted.
- the work W is placed between the low position and the high position. These are not necessary if they are moved only between them.
- the present invention provides a work support device on the transport carriage 2 in the above embodiment, that is, two half-fold parallel link mechanisms 3L and 3R, and a work support table 4 that is moved up and down in parallel by an external lifter,
- the two middle-folded parallel link mechanisms 3L and 3R that connect the workpiece support base 4 and the base (in the above embodiment, the transport carriage 2) and the middle-fold parallel link mechanisms 3L and 3R in a workpiece high position support posture.
- the present invention relates to a work support device comprising locking means for locking, and is not limited to the work support device installed on the transport carriage 2.
- a plurality of work support bases are provided side by side and can be implemented in combination with a lifter that can travel like a forklift truck.
- the present invention has a feature in the configuration of the lock means 34, and other configurations can be freely changed within a range that does not affect the lock means 34.
- the first double link and the second double link in the present invention are a double link having an intermediate support shaft for supporting the movable arms 37a and 37b of the lock means
- the double link having the upper and lower link members to which the locking plates 35 and 36 are provided is merely distinguished from the second double link.
- the double link is related to the first double link 9a and 9b in the above embodiment.
- the stop plates 35 and 36 are continuously provided and the movable arms 37a and 37b are supported on the intermediate support shaft 26 of the second double link 10
- the first double links 9a and 9b are referred to in the present invention. 2 duplex links
- the second duplex link 10 becomes the first duplex link according to the present invention.
- the workpiece support device has a support height of the vehicle body in the transport path of the vehicle body in the vehicle assembly line, a high position that allows an operator to enter under the vehicle body, and a low position that approaches the carriage floor surface. It can be used as a work support device on a transport carriage that can be switched freely.
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Abstract
Description
本発明は、自動車組立てラインにおいて自動車車体を搬送するワーク搬送台車上などに設置して活用出来るワーク支持装置、特にワークを、当該ワーク下に作業者が立ち入ることが出来るような高位置で支持するワーク支持台が、昇降駆動手段を備えていない2つの中折れ平行リンク機構によって支持されるワーク支持装置に関するものである。 The present invention supports a workpiece support device that can be installed and utilized on a workpiece conveyance carriage that conveys an automobile body in an automobile assembly line, and in particular, supports a workpiece at a high position where an operator can enter under the workpiece. The workpiece support device relates to a workpiece support device that is supported by two half-fold parallel link mechanisms that are not provided with a lifting drive means.
外部のリフターを利用して、基台上のワーク支持台を昇降させることにより、当該ワーク支持台のワーク支持高さを、ワークが基台上に接近する低位置と、ワークの下に作業者が立ち入ることが出来るような高位置との間で切り換えることが出来るワーク支持装置は、ワーク搬送台車上に設置した状態で、特許文献1などによって知られている。この特許文献1に記載のワーク支持装置は、基台とワーク支持台とを、並設された2つの「昇降駆動手段を備えていない中折れ平行リンク機構」によって連結して、ワーク支持台が外部のリフターで持ち上げられるのに伴って各中折れ平行リンク機構が展開起立するように構成され、前記リフターでワーク支持台がワーク高位置支持高さまで持ち上げられたとき、起立したワーク高位置支持姿勢にある各中折れ平行リンク機構をその姿勢でロックするロック手段が併設されたものであり、前記リフターで支持されていないワーク支持台を、前記ロック手段でロックされた2つの中折れ平行リンク機構によって安定的に支持出来るように構成されたものである。このようなワーク支持装置によれば、ワーク支持台を昇降させるリフター、即ち、ワーク荷重を支えて大きな揚程を昇降する大型のリフターは、複数のワーク支持装置に対して1台を兼用させることが出来、各ワーク支持装置に設けられてワークを高位置で支持する2つの中折れ平行リンク機構は、ワーク高位置支持姿勢において起伏不能にロックされることにより、ワーク支持台(ワーク)を安定的に支持出来るものであって、ワーク支持台がリフターで支持されて昇降させられるときには、当該ワーク支持台の昇降に伴って起伏運動出来るものであれば良いので、ワーク支持装置が数多くの台数使用される場合、例えば自動車組立てラインにおいて使用される多数のワーク搬送台車上にワーク支持装置が設置される場合、ワーク支持装置を含む各搬送台車の軽量化と大幅なコストダウンを図ることが出来る。
By lifting and lowering the workpiece support base on the base using an external lifter, the work support height of the work support base is set to a low position where the work approaches the base and an operator below the work. A workpiece support device that can be switched between a high position where the robot can enter is known from
しかしながら、特許文献1に記載された従来のこの種のワーク支持装置では、そのロック手段が、一定角度でロックする対象の一組の二連リンクの内、一方のリンク部材から他方のリンク部材の側部に延出する被係止部材を設け、この被係止部材の先端に形成した凹部に、他方のリンク部材に軸支した可動係止片を嵌合させることにより、二連リンクを一定角度でロックするように構成したものであるが、前記可動係止片は、中折れ平行リンク機構を構成する支軸とは別の支軸により、リンク部材の両端間の中間位置に軸支する構成であるため、部品点数が多くなるだけでなく、可動係止片の支軸を貫通させて支持するリンク部材の強度が、その支軸貫通孔の形成により低下する。又、一方のリンク部材と一体に中間支軸の周りで回動する前記被係止部材の回動面と、前記可動係止片の回動面とが互に直交する構成であるから、可動係止片をバネで付勢しておいて、ロック対象の二連リンクが一定角度になったときに、可動係止片が自動的且つ円滑に前記被係止部材の凹部に嵌合して、自動ロックがかかるような構成で実施することが難しい。
However, in this type of conventional work support device described in
本発明は、上記のような従来の問題点を解消することの出来るワーク支持装置を提案するものであって、本発明に係るワーク支持装置は、後述する実施例との関係を理解し易くするために、当該実施例の説明において使用した参照符号を括弧付きで付して示すと、ワーク支持台(4)と基台(搬送台車2)とを連結する2つの互に並列する中折れ平行リンク機構(3L,3R)を備え、前記ワーク支持台(4)が外部のリフター(53L,53R)によって平行昇降移動させられることにより、両中折れ平行リンク機構が、互に対称形に起立したワーク高位置支持姿勢と、両中折れ平行リンク機構(3L,3R)が折り畳まれて基台(2)上に支持されるワーク低位置支持姿勢との間でのみ起伏運動自在に構成され、前記ワーク高位置支持姿勢にある中折れ平行リンク機構(3L,3R)を屈曲不能にロックするロック手段(34)が併設されているワーク支持装置において、中折れ平行リンク機構(3L,3R)は、その起伏揺動方向に並ぶ第1二連リンク(9a,9b)と第2二連リンク(10)、これら両二連リンク(9a,9b)(10)の中間支軸(21,26)どうしを連結する中間リンク部材(27a,27b)から構成され、前記ロック手段(34)は、前記第2二連リンク(10)の上下各リンク部材(15,16)の中間支軸(26)側の端部に連設され且つ当該中間支軸(26)と同心状の周面(35a,36a)に被係合凹部(35b,36b)を備えた2枚の係止板(35,36)と、前記第1二連リンク(9a,9b)の中間支軸(21)の周りに揺動自在に支持された可動アーム(37a,37b)と、この可動アーム(37a,37b)の先端に設けられた係合部(40)と、この係合部(40)を前記2枚の係止板(35,36)の周面(35a,36a)に当接させる方向に前記可動アーム(37a,37b)を付勢するバネ(41a,41b)とから構成され、中折れ平行リンク機構(3L,3R)が前記ワーク高位置支持姿勢になったとき、前記係合部(40)が前記バネ(41a,41b)の付勢力により前記2枚の係止板(35,36)の被係合凹部(35b,36b)に嵌合する構成になっている。 The present invention proposes a workpiece support device that can solve the conventional problems as described above, and the workpiece support device according to the present invention makes it easy to understand the relationship with the embodiments described later. Therefore, when the reference numerals used in the description of the embodiment are shown in parentheses, two parallel folding lines connecting the work support base (4) and the base (conveying carriage 2) are parallel to each other. A link mechanism (3L, 3R) is provided, and the work support base (4) is moved up and down in parallel by an external lifter (53L, 53R), so that both parallel bent parallel link mechanisms stand up symmetrically with each other. It is configured such that it can freely move up and down only between the workpiece high position support posture and the workpiece low position support posture in which both the parallel folding mechanism (3L, 3R) are folded and supported on the base (2), Unfoldable parallel link mechanism (3L, 3R) in the workpiece high position support posture In the work supporting device provided with the locking means (34) for locking to the center, the parallel folding link mechanism (3L, 3R) includes the first double link (9a, 9b) and the second link arranged in the undulating swing direction. The double link (10) is composed of an intermediate link member (27a, 27b) for connecting the intermediate shafts (21, 26) of the two double links (9a, 9b) (10), and the locking means (34 ) Is connected to the end of the upper and lower link members (15, 16) of the second double link (10) on the side of the intermediate support shaft (26) and is concentric with the intermediate support shaft (26). Two locking plates (35, 36) having engaged recesses (35b, 36b) on the surfaces (35a, 36a), and an intermediate support shaft (21) of the first double link (9a, 9b) A movable arm (37a, 37b) supported so as to be swingable around, an engagement portion (40) provided at the tip of the movable arm (37a, 37b), and the engagement portion (40). Springs (41a, 41b) for urging the movable arms (37a, 37b) in a direction to contact the peripheral surfaces (35a, 36a) of the two locking plates (35, 36); And when the parallel folding link mechanism (3L, 3R) is in the workpiece high position support posture, the engagement portion (40) is engaged by the urging force of the spring (41a, 41b). It is configured to fit into the engaged recesses (35b, 36b) of the stop plate (35, 36).
上記本発明の構成において、外部のリフターによりワーク支持台を持ち上げて平行に上昇移動させることにより、当該ワーク支持台に引き上げられてワーク低位置支持姿勢から起立揺動する中折れ平行リンク機構がワーク高位置支持姿勢に達したとき、可動アームを介してバネ力で2枚の係止板の周面に圧接状態にある係合部の位置に、中間支軸の周りで互に逆方向に相対回転していた前記2枚の係止板の周面の被係合凹部が集合して合致し、可動アーム先端の係合部が前記バネ力で自動的に前記2枚の係止板の被係合凹部に嵌合し、中折れ平行リンク機構がワーク高位置支持姿勢からワーク低位置支持姿勢の方へ戻るのを阻止するロック状態となる。 In the configuration of the present invention described above, the workpiece support base is lifted and moved in parallel by an external lifter, so that the parallel folding link mechanism that is lifted to the work support base and swings upright from the low position support posture of the work is provided. When the high-position support posture is reached, relative to each other in the opposite directions around the intermediate support shaft at the position of the engaging portion that is in pressure contact with the peripheral surfaces of the two locking plates through the movable arm. The engaged recesses on the peripheral surfaces of the two locking plates that have been rotated gathered and matched, and the engaging portion at the tip of the movable arm was automatically engaged by the two locking plates with the spring force. The lock is engaged with the engagement recess, and the folded parallel link mechanism is prevented from returning from the workpiece high position support posture toward the workpiece low position support posture.
上記のように動作する本発明の構成によれば、被係合凹部を周面に備えた2枚の係止板の回転中心である第2二連リンクの中間支軸と、前記係止板の周面にバネ力で圧接する係合部(可動アーム)の回転中心である第1二連リンクの中間支軸とが互に平行であって、前記係止板の回動面と前記係合部の回動面とが互に平行であるから、先端に係合部を備えた可動アームを2枚の係止板の周面の方向にバネで付勢しておくだけで、第2二連リンクが一定角度になったとき、即ち、中折れ平行リンク機構がワーク高位置支持姿勢になったとき、可動アーム側の係合部を係止板側の被係合凹部に自動的に嵌合させることが出来る自動ロックを容易に実現出来る。しかも可動アームの回転中心になる支軸も、第1二連リンクの構成に不可欠な中間支軸を利用しており、専用の支軸を別途追加する場合のような、部品点数の増加やリンク部材の強度低下を招く恐れも無い。 According to the configuration of the present invention that operates as described above, the intermediate support shaft of the second double link that is the rotation center of the two locking plates having the engaged recesses on the peripheral surface, and the locking plate The intermediate support shaft of the first double link, which is the center of rotation of the engaging portion (movable arm) that is pressed against the peripheral surface of the engaging plate by a spring force, is parallel to each other, and the rotation surface of the locking plate and the engaging portion Since the rotation surfaces of the joint portions are parallel to each other, the second arm can be obtained by simply urging the movable arm provided with the engagement portion at the tip with the spring in the direction of the peripheral surfaces of the two locking plates. When the double link is at a certain angle, that is, when the parallel folding link mechanism is in the workpiece high position support posture, the engaging part on the movable arm side automatically becomes the engaged recess on the locking plate side. Automatic locking that can be fitted is easily realized. In addition, the support shaft that is the center of rotation of the movable arm also uses an intermediate support shaft that is indispensable for the configuration of the first duplex link. There is no risk of reducing the strength of the member.
上記本発明を実施する場合、前記第1二連リンク(9a,9b)は、その起伏方向から見たときに前記第2二連リンク(10)の両側に位置するように一対並設すると共に共通の長尺中間支軸(21)によって中間リンク部材(27a,27b)に連結し、前記ロック手段(34)の可動アーム(37a,37b)は、一対の第1二連リンク(9a,9b)の間で当該第1二連リンク(9a,9b)に共通の長尺中間支軸(21)に支承させることが出来る。この構成によれば、並設されている一対の第1二連リンク間に両端支持状態に架設されている長尺中間支軸の一対の第1二連リンク間の中間部分を利用して可動アームを支承するのであるから、リンク部材から中間支軸を突出させて可動アームの支承部を形成させなければならない場合と比較して、可動アームの支持強度を高めることが出来ると共に、可動アーム支承のために特別に長くした中間支軸を準備する必要はなく、結果的に安価に実施することが出来る。 When carrying out the present invention, a pair of the first duplex links (9a, 9b) are juxtaposed so as to be positioned on both sides of the second duplex link (10) when viewed from the undulation direction. The movable arm (37a, 37b) of the lock means (34) is connected to the intermediate link member (27a, 27b) by a common long intermediate support shaft (21), and the pair of first double links (9a, 9b). ) Can be supported by the long intermediate support shaft (21) common to the first double link (9a, 9b). According to this structure, it is movable using the intermediate portion between the pair of first duplex links of the long intermediate support shaft that is installed in a state where both ends are supported between the pair of first duplex links arranged side by side. Since the arm is supported, the support strength of the movable arm can be increased and the movable arm support can be increased compared to the case where the intermediate support shaft is projected from the link member to form the support portion of the movable arm. For this reason, it is not necessary to prepare an intermediate support shaft that is particularly long, and as a result, it can be implemented inexpensively.
又、前記第2二連リンク(10)の上下各リンク部材(15,16)は、重なり端部どうしが中間支軸(26)によって中間リンク部材(27a,27b)に軸支連結される板状リンク部材とし、前記係止板(35,36)は、これら上下各板状リンク部材(15,16)と一体形成することが出来る。この構成によれば、別部材で構成した2枚の係止板を第2二連リンクの上下各リンク部材にボルトナットや溶接により取り付けなければならない場合と比較して、一層安価に実施することが出来る。 The upper and lower link members (15, 16) of the second duplex link (10) are plates whose overlapping ends are pivotally connected to the intermediate link members (27a, 27b) by the intermediate support shaft (26). The locking plates (35, 36) can be formed integrally with the upper and lower plate-like link members (15, 16). According to this configuration, the two locking plates formed of different members are implemented at a lower cost compared to the case where the upper and lower link members of the second duplex link must be attached by bolts and nuts or welding. I can do it.
更に、前記ロック手段(34)の可動アーム(37a,37b)は、前記2枚の係止板(35,36)を挟むように左右一対並設し、この可動アーム(37a,37b)の係合部(40)は、左右一対の前記可動アーム(37a,37b)の先端部間に架設された支軸(38)に回転自在に外嵌された円筒体(39)で構成することが出来る。この構成によれば、強度面を考慮して2枚の係止板を厚板で構成した結果、長尺の係合部が必要になる場合でも、係合部が1つの可動アームの先端に片持ち状に支持される場合と比較して、長尺の係合部を安定良く且つ高い支持強度を以て可動アームに支持させることが出来、しかもローラー構造となるので、係止板周面での転動及び被係合凹部に対する嵌脱動作が円滑に行われる。 Further, the movable arms (37a, 37b) of the locking means (34) are arranged in parallel so as to sandwich the two locking plates (35, 36), and the engagement of the movable arms (37a, 37b). The joint portion (40) can be configured by a cylindrical body (39) that is rotatably fitted on a support shaft (38) that is laid between the distal ends of the pair of left and right movable arms (37a, 37b). . According to this configuration, as a result of configuring the two locking plates with thick plates in consideration of strength, even when a long engaging portion is required, the engaging portion is located at the tip of one movable arm. Compared to the case where it is supported in a cantilever shape, the long engagement portion can be supported on the movable arm stably and with high support strength, and because it has a roller structure, The rolling and fitting / removing operation with respect to the engaged recess is performed smoothly.
以下、本発明のワーク支持装置を、一定走行経路上を走行する搬送台車上に設置した実施例について説明する。従って、この実施例では、ワーク支持装置の基台は、搬送台車となる。図1において、走行経路に沿って敷設されたガイドレール1によって構成された一定走行経路上を走行する搬送台車2は、一対の中折れ平行リンク機構3L,3Rによってワーク支持台4を支持しており、この搬送台車2の走行経路は、ワーク支持台4上に積載されているワーク(自動車車体など)Wを低位置で支持して搬送するエリアA1、ワークWを高位置で支持して搬送するエリアA2、ワークWを中間高さ位置で支持して搬送するエリアA3に分けられ、エリアA1,A2間には、ワークWを高位置まで上げるための第一ワーク支持高さ変更装置M1、エリアA2,A3間とエリアA3,A1間には、ワークWの支持高さを下げるための第二ワーク支持高さ変更装置M2が配設されている。尚、図では、各エリアA1~A3の経路長さをワーク1つの長さ程度に短くして示しているが、実際には、各エリアでの作業に必要な経路長さが確保される。
Hereinafter, an embodiment in which the work supporting device of the present invention is installed on a transport carriage that travels on a certain travel route will be described. Therefore, in this embodiment, the base of the workpiece support device is a transport cart. In FIG. 1, a
搬送台車2が備える一対の中折れ平行リンク機構3L,3Rとこれに支持されるワーク支持台4について、その詳細構造を図2~図6に基づいて説明するが、以下の実施例の説明では、搬送台車2の走行方向(台車走行方向F)と平行な方向を前後方向、台車走行方向Fに対し直交する水平方向を左右方向と表現している。而して、一対の中折れ平行リンク機構3L,3Rによって支持されるワーク支持台4は、前後方向に長く且つ左右対称に配置された一対の鋼管利用の棒状水平部材5,6と、これら各棒状水平部材5,6の前後両端部から内側(相手の棒状水平部材5b,5aのある側)に片持ち状に突設させたワーク支持座7a,7b及び8a,8bによって構成されている。このワーク支持台4を支持する一対の中折れ平行リンク機構3L,3Rは、当該ワーク支持台4の一対の棒状水平部材5,6を各別に支持するものであって、構造自体は左右対称であるが、図3に示すように、これら中折れ平行リンク機構3L,3Rの前後方向の巾より若干広い距離だけ前後方向に位置がずらされており、左側の中折れ平行リンク機構3Lは、左側の棒状水平部材5の前端側ワーク支持座7aに隣接する位置を支持し、右側の中折れ平行リンク機構3Rは、右側の棒状水平部材6の後端側ワーク支持座8bに隣接する位置を支持している。
The detailed structure of the pair of half-fold
各中折れ平行リンク機構3L,3R(両中折れ平行リンク機構3L,3Rは左右対称構造であるから、図4~図6では、右側の中折れ平行リンク機構3Rのみを示している)は、内外に並列する第1二連リンクと第2二連リンクによって構成されているが、この実施例では、内側の二連リンクを第1二連リンク、外側の二連リンクを第2二連リンクとしている。内側の第1二連リンク9a,9bは、台車走行方向Fの前後方向に並列し、搬送台車2の横側方から見て一対並設され、外側の第2二連リンク10は、搬送台車2の横側方から見て一対の第1二連リンク9a,9b間のほぼ中央に配設されている。一対の第1二連リンク9a,9bは荷重支持用のもので、太い角鋼管から成る柱状本体11,12の両端に軸受け部材11a,11b及び12a,12bを固着した上下2本の柱状リンク部材13,14から構成され、第2二連リンク10は、その起伏方向に板面が沿う上下2本の板状リンク部材15,16から構成されている。
Each of the folded
一対の第1二連リンク9a,9bの各下側柱状リンク部材14は、搬送台車2上に取り付けられた軸受け17a,17bに、下端の軸受け部材12bを介して互に同心状の下端支軸18a,18bにより揺動自在に軸支され、各上側柱状リンク部材13は、上端の軸受け部材11aを介して共通の長尺上端支軸19の両端に支承されている。この長尺上端支軸19は、ワーク支持台4の棒状水平部材5,6の内側に平行に配置されたもので、棒状水平部材5,6から内向きに突設された軸受け板20a,20bに両端が支持されている。第1二連リンク9a,9bの上下2本の柱状リンク部材13,14どうしは、その上下両軸受け部材11b,12aを介して共通の長尺中間支軸21の両端部に支承されて相対揺動自在に連結されている。尚、図6に示すように、第1二連リンク9a,9bの上下2本の柱状リンク部材13,14が長尺中間支軸21の軸心方向にずれないで1本の連続した柱状体となり得るように、軸受け部材11b,12aの長尺中間支軸21が貫通する軸受け部は、第1二連リンク9a,9bの揺動方向から見て、柱状本体11,12の巾の中心線に対して左右両側に位置するように巾が狭められた状態で長尺中間支軸21の軸心方向に並列している。又、各軸受け部材11b,12aの前記軸受け部は、長尺中間支軸21の軸心方向から見たとき、柱状リンク部材13,14の第2二連リンク10のある側の角に、ほぼ1/4円弧分ほどが食い込むように突設されている。
The lower
第2二連リンク10の下側板状リンク部材16は、搬送台車2上に取り付けられた軸受け22に下端支軸23によって揺動自在に軸支され、第2二連リンク10の上側板状リンク部材15は、ワーク支持台4の棒状水平部材5,6と第1二連リンク9a,9bの長尺上端支軸19との間に架設された中間軸受け板24に上端支軸25により揺動自在に軸支されている。前記上端支軸25は、ワーク支持台4の棒状水平部材5,6の真下に位置している。そして第2二連リンク10の上下両板状リンク部材15,16の重なり端部を相対揺動自在に連結する長尺中間支軸26の両端は、一対の第1二連リンク9a,9bの長尺中間支軸21に、一対の中間リンク部材27a,27bによって連結されている。前記第2二連リンク10の上側板状リンク部材15の上端を軸支する中間軸受け板24は、第1二連リンク9a,9bの長尺上端支軸19に完全に固着されているのではなく、当該長尺上端支軸19に対し若干の上下方向の遊びが得られるように、ルーズに係止されている。
The lower
上記構成の中折れ平行リンク機構3L,3Rにおいて、全ての支軸18a,18b,19,21,23,25,26は、台車走行方向Fと平行な前後方向向きであって、当該中折れ平行リンク機構3L,3Rを台車走行方向F(前後方向)から見たとき、同一リンクの上下両端を軸支する支軸21,18a/18b間、支軸19,21間、支軸25,26間、及び支軸26,23間の縦方向距離は互に等しく、これら各リンクの上下両端を軸支する支軸で内外(左右方向)に隣り合う支軸19,25間、支軸21,26間、及び支軸18a/18b,22間の横方向距離は、前記縦方向距離よりも十分に短く且つ互に等しい。従って、中折れ平行リンク機構3L,3Rを台車走行方向F(前後方向)から見たとき、支軸19,21,26,25は、縦長の上側平行四辺形の各頂点に位置し、支軸21,18a/18b,23,26は、前記上側平行四辺形の下辺と共通の上辺を有する縦長の下側平行四辺形の各頂点に位置することになる。尚、上記縦長の上下両平行四辺形の3つの短辺が、第2二連リンク10側の外側頂点が第1二連リンク9a,9b側の内側頂点より低くなるように、内側の各支軸19,21,18a/18bの高さよりも外側の各支軸25,26,23の高さが低くなるように構成している。
In the middle-fold
又、図10に示すように、一対の第1二連リンク9a,9bの下側柱状リンク部材14を搬送台車2側の下端支軸18a/18bの周りに内側へ倒伏させて、当該下側柱状リンク部材14の上端の軸受け部材12aを搬送台車2の床面2a(以下、台車床面2aという)で受け止めさせたとき、当該下側柱状リンク部材14の下端の軸受け部材12bの側面が搬送台車2側の軸受け17a,17bの水平表面で受け止められ、当該下側柱状リンク部材14が台車床面2aとほぼ平行な水平姿勢となり、この下側柱状リンク部材14に対して上側柱状リンク部材13を長尺中間支軸21の周りに外側へ回動させて下側柱状リンク部材14の上に重ねたとき、当該上側柱状リンク部材13の上端の軸受け部材11aが下側柱状リンク部材14の下端の軸受け部材12b上で受け止められて、当該上側柱状リンク部材13もほぼ水平姿勢となるように構成している。一方の第2二連リンク10は、その上下の板状リンク部材15,16が一対の第1二連リンク9a,9bの間で長尺中間支軸26を頂点にV字状に折り畳まれ、一対の第1二連リンク9a,9bの上端の長尺上端支軸19と外側の第2二連リンク10の上端支軸25とによって、ワーク支持台4(各ワーク支持座7a~8b)をほぼ水平に支持することになる。このときの中折れ平行リンク機構3L,3Rの折り畳み姿勢が、ワーク低位置支持姿勢となる。
Further, as shown in FIG. 10, the lower
ワーク支持台4の各ワーク支持座7a~8bには、支持するワークWの底部に設けられた位置決め用孔などに嵌合してワークWとの間の水平方向の相対滑りを防止する位置決め用ピンなどを備えた支持具28a,28b及び29a,29bが突設されている。この各ワーク支持座7a~8bは、平面視では、図3に示すように、第1二連リンク9a,9bの長尺上端支軸19の延長軸線上又はその近傍に位置し、そして中折れ平行リンク機構3L,3Rの各支軸の軸心方向から見たときは、図2、図10~図12などに示すように、第1二連リンク9a,9bの長尺上端支軸19と重なるかその近傍の高さに位置するように、棒状水平部材5,6から内側へ片持ち状に突設させている。従って、中折れ平行リンク機構3L,3Rが台車折り畳まれた表面2a上に折り畳まれたワーク低位置支持姿勢にあるとき、ワーク支持台4(ワーク支持座7a~8b)が支持するワークWの荷重を、各ワーク支持座7a~8bから棒状水平部材5,6、軸受け板20a,20b、長尺上端支軸19、軸受け部材11a,12b、及び軸受け17a,17bを介して、台車床面2aにより受け止めさせることが出来、中折れ平行リンク機構3L,3Rを構成する全てのリンクに曲げ力として作用させないで済む。又、長尺上端支軸19を除く各支軸18a,18b,21,25,26に剪断力を作用させることもない。
Each of the
中折れ平行リンク機構3L,3Rが図10に示すワーク低位置支持姿勢にある状態から、支持するワーク支持台4を平行に上昇移動させると、内側へ折り畳まれていた中折れ平行リンク機構3L,3Rが、ワーク支持台4と一体の上端リンク部材、即ち、軸受け板20a,20b,24を介して真上に平行に引き上げられ、一対の第1二連リンク9a,9bの下側柱状リンク部材14が下端支軸18a,18bの周りに、そして第2二連リンク10の下側板状リンク部材16が下端支軸23の周りに、それぞれ上方外向きに揺動すると共に、一対の第1二連リンク9a,9bの上側柱状リンク部材13が長尺中間支軸21の周りに、そして第2二連リンク10の上側板状リンク部材15が長尺中間支軸26の周りに、それぞれ上方内向きに揺動して、中折れ平行リンク機構3L,3Rが起立姿勢に変化してゆく。
From the state in which the intermediate folding
上記の中折れ平行リンク機構3L,3Rの起立姿勢への変化は、図11に示すように、中折れ平行リンク機構3L,3Rが、第1二連リンク9a,9bの各支軸19,21,18a/18b及び第2二連リンク10の各支軸25,26,23が垂直一直線上に並ぶ起立限界、即ち、垂直起立姿勢までである。従って、中折れ平行リンク機構3L,3Rが垂直起立姿勢に達したところでワーク支持台4に対する持ち上げ操作を停止し、次に垂直起立姿勢(又はその直前の姿勢)にある中折れ平行リンク機構3L,3Rを、その中間リンク部材27a,27bの辺りを水平外向きに引っ張って、第1二連リンク9a,9bの下端支軸18a/18bと長尺上端支軸19を結ぶ垂直線を長尺中間支軸21が外側へ超えるまで、そして第2二連リンク10の下端支軸23と上端支軸25を結ぶ垂直線を長尺中間支軸26が外側へ超えるまで、中折れ平行リンク機構3L,3Rの姿勢を変化させると、後はワーク支持台4を平行降下させるのに伴って、当該中折れ平行リンク機構3L,3Rは、その中間リンク部材27a,27bの位置が外側へ突出するように屈曲し始める。
As shown in FIG. 11, the change to the standing posture of the above-mentioned parallel
中折れ平行リンク機構3L,3Rには、この中折れ平行リンク機構3L,3Rの姿勢を上記の起立限界を反対側へ超える逆向き屈曲姿勢に変化させるための被操作部として、一対の中間リンク部材27a,27bの内、台車走行方向Fの後ろ側の中間リンク部材27bの外端部、即ち、第2二連リンク10側の長尺中間支軸26のある外端部から下向きに突出片30が一体に突設されている。又、先に説明したように、中折れ平行リンク機構3L,3Rが垂直起立姿勢を超えて反対側へ一定角度屈曲した姿勢、即ち、図2に示すワーク高位置支持姿勢に達したとき、図5及び図12に示すように、第1二連リンク9a,9bにおける上下両柱状リンク部材13,14の長尺中間支軸21を軸支する軸受け部材11b,12aに設けられた当接面11c,12cが、長尺中間支軸21の内側(第2二連リンク10のある側とは反対側)で互に当接して、それ以上の中折れ平行リンク機構3L,3Rの屈曲を阻止すると共に、第1二連リンク9a,9bにおける下側柱状リンク部材14の下端の軸受け部材12bに設けられた当接面12dが軸受け17a,17bの水平表面で受け止められ、それ以上の下側柱状リンク部材14の外側への揺動を阻止するように構成されている。更に、図5に示すように、第1二連リンク9a,9bにおける上側柱状リンク部材13の上端軸受け部材11aの側面に、第1二連リンク9a,9bの長尺上端支軸19を支持する軸受け板20a,20bの内側面に付設された受け部材31a,31bが当接して、ワーク支持台4の棒状水平部材5,6が第1二連リンク9a,9bの長尺上端支軸19の周りで下方に回動するのを阻止し、第2二連リンク10の上下両板状リンク部材15,16に荷重が圧縮方向に作用するのを防止している。
The middle folded
中折れ平行リンク機構3L,3Rには、図5及び図12に示すワーク高位置支持姿勢でこれら中折れ平行リンク機構3L,3Rの屈曲運動を不能にするロック手段34が設けられている。このロック手段34は、図2B、図4、及び図5に示すように、第2二連リンク10の上下各板状リンク部材15,16の中間長尺支軸26側の端部に連設された2枚の係止板35,36と、一対の互に隣接する第1二連リンク9a,9bと中間リンク部材27a,27bとの間で中間長尺支軸21に揺動自在に支持された可動アーム37a,37bと、この一対の可動アーム37a,37bの先端部間に中間長尺支軸21と平行に架設した支軸38に回転自在に外嵌させた円筒体39から成る係合部40と、各可動アーム37a,37bとこれに隣接する各中間リンク部材27a,27bとの間に張設されて、各可動アーム37a,37bを長尺中間支軸26に接近する方向に付勢する引張コイルバネ41a,41bから構成されている。各係止板35,36は、中間長尺支軸26と同心状の周面35a,36aを有し、これら周面35a,36aに、係合部40が嵌合する被係合凹部35b,36bが形成されている。
The locking
上記構成のロック手段34における2枚の係止板35,36は、中折れ平行リンク機構3L,3Rの起伏運動に伴う第2二連リンク10の上下両板状リンク部材15,16の長尺中間支軸26の周りの相対揺動運動に伴って、これら上下両板状リンク部材15,16と一体に長尺中間支軸26の周りで回動するのであるが、中折れ平行リンク機構3L,3Rが図12に示すワーク高位置支持姿勢になったときに初めて、図5に示すように、2枚の係止板35,36の被係合凹部35b,36bが周方向に関して位置が合致し、1つの被係合凹部を形成するように構成され、この1つになった被係合凹部35b,36b内に、2枚の係止板35,36の周面35a,36aに引張コイルバネ41a,41bの付勢力で圧接していた可動アーム37a,37bの先端の係合部40(円筒体39)が嵌合して、中折れ平行リンク機構3L,3Rの起伏運動を阻止するように構成されている。
The two
又、中折れ平行リンク機構3L,3Rには、この中折れ平行リンク機構3L,3Rで支持されるワーク支持台4を、図10に示すワーク低位置支持姿勢の中折れ平行リンク機構3L,3Rで支持される低位置と、図12に示すワーク高位置支持姿勢の中折れ平行リンク機構3L,3Rで支持される高位置との間の高さで支持させるための中間位置支持手段42が併設されている。この中間位置支持手段42は、一対の第1二連リンク9a,9bの両側で長尺上端支軸19の両端部によって吊り下げられて重力により垂直垂下姿勢を保持する一対の帯板状の突っ張り部材43a,43bと、この突っ張り部材43a,43bを垂直姿勢で受け止める保持部材44a,44bから構成されている。
Further, for the parallel
一対の帯板状の突っ張り部材43a,43bの上端部には、この突っ張り部材43a,43bの長さ方向に長い長孔45a,45bが設けられ、一対の第1二連リンク9a,9bの長尺上端支軸19の両端には、この長尺上端支軸19の両端部を支持する軸受け板20a,20bから外側に同心状に突出する小径軸部19a,19bが一体に形成されており、この小径軸部19a,19bに前記長孔45a,45bが昇降及び回転自在に嵌合することにより、突っ張り部材43a,43bが長尺上端支軸19の両端部に吊り下げられている。この突っ張り部材43a,43bの下端には、この突っ張り部材43a,43bより小巾で且つ下端が斜めにカットされた嵌合軸部46a,46bが、当該突っ張り部材43a,43bの延長方向に一体に突設されると共に、突っ張り部材43a,43bの下端部外側面から、前記嵌合軸部46a,46bの尖端の外側位置まで延出する軸受け板部47a,47bが連設され、この軸受け板部47a,47bの先端の側部に水平軸周りに回転自在なローラー48a,48bが軸支されている。
突っ張り部材43a,43bを垂直姿勢で受け止める保持部材44a,44bは、第1二連リンク9a,9bの下端支軸18a,18bを各別に支持する軸受け17a,17bの外側面に付設されて台車床面2aに支持されており、これら保持部材44a,44bには、垂直に降下する突っ張り部材43a,43bの嵌合軸部46a,46bが差し込まれる垂直凹溝部49a,49bが設けられている。この嵌合軸部46a,46bが垂直凹溝部49a,49bに差し込まれるとき、軸受け板部47a,47bとローラー48a,48bは、保持部材44a,44bの外側を降下するだけで、当該保持部材44a,44bとは干渉しない。
The holding
ワーク支持台4が平行に降下するのに伴って中折れ平行リンク機構3L,3Rが内側に折り畳まれるとき、当該中折れ平行リンク機構3L,3Rの長尺上端支軸19から吊り下げられている突っ張り部材43a,43bが垂直垂下姿勢で降下し、当該突っ張り部材43a,43bの下端の嵌合軸部46a,46bが保持部材44a,44bの垂直凹溝部49a,49bに差し込まれる。この結果、図18に示すように、突っ張り部材43a,43bの下端が保持部材44a,44bの上端面で支持された状態で突っ張り部材43a,43bが垂直に保持される。この後のワーク支持台4の降下に伴って、突っ張り部材43a,43bの上端の長孔45a,45bに対して長尺上端支軸19の両端の小径軸部19a,19bが降下して、図示のように長孔45a,45bの下端に達したとき、ワーク支持台4側の軸受け板20a,20bの下側辺を長尺上端支軸19の真下位置で受け止める受け部材50a,50bが各突っ張り部材43a,43bの内側面に付設されている。従って、ワーク支持台4側の荷重は、棒状水平部材5,6から軸受け板20a,20b、受け部材50a,50b、突っ張り部材43a,43b、及び保持部材44a,44bを介して搬送台車2に受け止められ、中折れ平行リンク機構3L,3Rの各リンク部材には直接作用しない。
When the parallel
尚、突っ張り部材43a,43bに隣接する第1二連リンク9a,9bの上側柱状リンク部材13には、その内側辺から横側方に延出して突っ張り部材43a,43bを受け止める支持部材51a,51bが付設されている。この支持部材51a,51bは、中折れ平行リンク機構3L,3Rが図2に示すワーク高位置支持姿勢にあるとき、突っ張り部材43a,43bが第1二連リンク9a,9bの上側柱状リンク部材13から内側へ離れた状態で垂下して、長尺上端支軸19の周りで揺動するのを防止するものである。この支持部材51a,51bの存在により、ワークWを高位置で支持した状態で搬送台車2が走行するときに突っ張り部材43a,43bが左右横方向に揺れ動くのを防止し、作業者が高位置で支持されたワークWの下側に入り込んで作業を行う場合の安全性も高めることが出来る。更に、ワーク支持台4の各ワーク支持座7a~8bの下側には、被支持部52a,52bが設けられている。これら各被支持部52a,52bは、各ワーク支持座7a~8bの棒状水平部材5,6への取付け基部に隣接する位置に付設された、搬送台車2の走行方向に長い角材状部材によって構成している。
The upper
次に、搬送台車2の走行経路に併設される第一ワーク支持高さ変更装置M1の一実施例を、図7~図12に基づいて説明すると、この第一ワーク支持高さ変更装置M1は、搬送台車2の定停止位置の左右両側に設けられた、ワーク昇降操作用リフター53L,53Rと姿勢切換え用補助手段54L,54Rから構成されている。
Next, an example of the first work support height changing device M1 provided along the travel route of the
ワーク昇降操作用リフター53L,53Rは、互に左右対称構造のものであって、搬送台車2の走行経路に向かって延出し且つ互に連動して昇降する、台車走行方向Fに並列する一対の昇降アーム55a,55bと、これら昇降アーム55a,55bの先端に水平旋回自在に設けられた旋回アーム56a,56bを備え、これら各旋回アーム56a,56bの先端に、ワーク支持台4の各ワーク支持座7a~8bに設けられている前記被支持部52a,52bを支持する支持部57a,57bが設けられたものである。前記一対の昇降アーム55a,55bは、共通の昇降体58に片持ち状に取り付けられており、この昇降体58は、床面上に設置された基台59上に立設された垂直フレーム60に、昇降ガイドレール61を介して昇降自在に支持されている。昇降体58の昇降駆動手段は、昇降体58を下降限位置と上昇限位置との間で昇降移動させることが出来ると共に、設定された中間停止位置でも自在に停止させることが出来るものであれば如何なる構成のものであっても良い。例えば昇降体58を吊り下げるチエンなどの吊り索を引き上げ繰り出し操作する吊り索方式、ラックピニオンギヤ方式、スクリューシャフト方式、流体圧シリンダー方式など、任意の構成のものが利用出来る。
The
前記旋回アーム56a,56bは、昇降アーム55a,55bの先端上側に垂直支軸62a,62bの周りに回転自在に軸支された回転ボス部63a,63bから固着突設されたもので、昇降アーム55a,55bの下側辺高さまで垂下した後に水平前方へ延出するL字形のものであって、この旋回アーム56a,56bの先端側面に支持板64が付設され、この支持板64の上辺に形成された凹溝部によって前記支持部57a,57bが構成されている。旋回アーム56a,56bの駆動手段65a,65bは、旋回アーム56a,56bを、昇降アーム55a,55bの先端から直角横向きとなる退避姿勢と、昇降アーム55a,55bの延長向きである支持作用姿勢との間で水平に往復揺動させることが出来るものであれば如何なる構成のものであっても良いが、この実施例の駆動手段65a,65bは、昇降アーム55a,55bの先端近傍側部に付設された減速機付きモーター66a,66bと、前記回転ボス部63a,63bの下端に同心状に固着された扇形ギヤ67a,67b、及び前記減速機付きモーター66a,66bの垂直出力軸に取り付けられて前記扇形ギヤ67a,67bに咬合するピニオンギヤ68a,68bから構成され、減速機付きモーター66a,66bによりピニオンギヤ68a,68bを正逆回転駆動することにより、扇形ギヤ67a,67b及び回転ボス部63a,63bを介して旋回アーム56a,56bを退避姿勢と支持作用姿勢との間で水平にほぼ90度の範囲で往復揺動させることが出来る。
The
姿勢切換え用補助手段54L,54Rは、前記一対の昇降アーム55a,55bの間に配設されたもので、前記昇降体58の昇降経路と搬送台車2の走行経路との間の空間を通って垂直に起立するように基台59から突設された垂直支柱69、当該垂直支柱69に支持されて搬送台車2の走行経路側へ片持ち状に延出する水平フレーム70、この水平フレーム70上に付設されたスライドガイドレール71とこれに嵌合するスライドブロック72とを介して搬送台車2の走行方向に対し直交する左右水平方向に往復移動自在に支持された往復移動体73、この往復移動体73を往復移動させる駆動手段74、及び往復移動体73の先端に支軸75aにより軸支された逆止片75から構成されている。往復移動体73を往復移動させる駆動手段74も、往復移動体73を前進限と後退限との間で往復移動させることが出来るものであれば如何なる構成のものであっても良いが、この実施例の駆動手段74は、前記往復移動体73の側部に当該往復移動体73の移動方向と平行に付設されたラックギヤ76と、水平フレーム70の横側部に取り付けられた減速機付きモーター77と、この減速機付きモーター77の垂直出力軸に取り付けられて前記ラックギヤ76に咬合するピニオンギヤ78から構成され、減速機付きモーター77によりピニオンギヤ78を正逆回転駆動することにより、ラックギヤ76を介して往復移動体73を進出移動又は後退移動させることが出来る。
The posture switching auxiliary means 54L and 54R are disposed between the pair of
搬送台車2の走行経路に併設される第二ワーク支持高さ変更装置M2の一実施例を、図13~図19に基づいて説明すると、この第二ワーク支持高さ変更装置M2は、搬送台車2の定停止位置の左右両側に配設されたワーク昇降操作用リフター79L,79Rと、これら各リフター79L,79Rに併設されたプッシャー80L,80R、このプッシャー80L,80Rに取り付けられたロック解除手段81L,81R、及び中間位置支持手段42を操作する操作手段82L,82Rから構成されている。この第二ワーク支持高さ変更装置M2のワーク昇降操作用リフター79L,79Rは、先に説明した第一ワーク支持高さ変更装置M1におけるワーク昇降操作用リフター53L,53Rと全く同一のものであるから、同一符号を付して説明は省略する。
An example of the second workpiece support height changing device M2 provided along the travel route of the
プッシャー80L,80Rは、先に説明した第一ワーク支持高さ変更装置M1に設けられた姿勢切換え用補助手段54L,54Rの往復移動体73の先端に、逆止片75に代えて押圧盤83を取り付け、往復移動体73の前進移動により押圧盤83が、ワーク高位置支持姿勢にある中折れ平行リンク機構3L,3Rの外側への突曲頂部、即ち、第2二連リンク10における上下両板状リンク部材15,16及び中間リンク部材27a,27bの長尺中間支軸26で軸支される部分の突曲外側面の内、少なくとも1つのリンク部材の突曲外側面を内側へ水平に押圧移動させるように構成したものである。図示の実施例に示した押圧盤83は、上下両板状リンク部材15,16の長尺中間支軸26で軸支される部分の突曲外側面を同時に押圧移動させることが出来る大きさの、弾性材から成るものである。
The
ロック解除手段81L,81Rは、ワーク高位置支持姿勢にある中折れ平行リンク機構3L,3Rが備える前記ロック手段34の係合部40を引張コイルバネ41a,41bの付勢力に抗して2枚の係止板35,36の被係合凹部35b,36bから離脱させる可動操作板84によって構成されている。この可動操作板84は、前記プッシャー80L,80Rの押圧盤83を先端に備えた往復移動体73の先端上側で、押圧盤83よりも台車走行方向Fの後ろ側で且つ往復移動体73の前進方向に突出するように付設されたもので、板面が垂直で往復移動体73の移動方向と平行に配置された板材の先端に、往復移動体73の前進移動により、突出片30を備えた中間リンク部材27bと可動アーム37bとの間に可動操作板84が進入して、当該可動操作板84の先端の作用面84aが係合部40(円筒体39)を押圧移動させるように構成したものである。
The unlocking means 81L and 81R are formed of two pieces against the urging force of the
図15に示すように、中折れ平行リンク機構3L,3Rをワーク高位置支持姿勢でロックしているロック手段34の係合部40(円筒体39)は、2枚の係止板35,36の被係合凹部35b,36b内に嵌合しているが、この状態での係合部40(円筒体39)は、当該係合部40を支持する一対の可動アーム37a,37bの揺動中心である長尺中間支軸21の軸心に対して上方に位置しているので、理論的には、係合部40(円筒体39)を可動操作板84の先端の作用面84aにより内側(長尺中間支軸21のある側)へ水平に押圧すれば、可動アーム37a,37bに長尺中間支軸21を中心とする上向きの回転力が引張コイルバネ41a,41bの付勢力に抗して作用し、この可動アーム37a,37bが上方に揺動して係合部40(円筒体39)が被係合凹部35b,36bから上方に離脱することになる。しかしながら、この可動操作板84などにかかる負荷を小さくするために、図示のように、可動操作板84の先端の作用面84aを、係合部40(円筒体39)を上方へ掬い上げながら内側へ押圧するカム形状に形成することが出来る。
As shown in FIG. 15, the engaging portion 40 (cylindrical body 39) of the locking means 34 that locks the parallel
勿論、場合によっては、可動操作板84を係合部40(円筒体39)に直接作用させるのではなく、当該係合部40よりも上方に位置し且つ可動アーム37a,37bと連動する被操作部を別に設け、この被操作部を可動操作板84の先端の作用面84aで内側へ水平に押圧移動させることにより、可動アーム37a,37bを介して係合部40(円筒体39)を被係合凹部35b,36bから上方に離脱させるように構成することも可能である。
Of course, in some cases, the
中間位置支持手段42の操作手段82L,82Rは、プッシャー80L,80Rよりも下側に配設されたもので、先に説明した第一ワーク支持高さ変更装置M1に設けられた姿勢切換え用補助手段54L,54Rの往復移動体73の先端に、逆止片75に代えて、中間位置支持手段42の一対の突っ張り部材43a,43bを押して傾動させるバー85を平面視T字状に取り付けたものである。前記バー85は、一対の突っ張り部材43a,43bの並列方向(台車走行方向F)と平行で、当該一対の突っ張り部材43a,43bを同時に押し操作出来る長さを有するものである。尚、この操作手段82L,82Rの往復移動体73とその駆動手段74を支持する水平フレーム70は、プッシャー80L,80R(水平フレーム70)を支持する垂直支柱69を利用して設置しても良いし、このプッシャー80L,80Rの垂直支柱69とは別に、操作手段82L,82R専用の垂直支柱を使用して設置しても良い。
The operation means 82L and 82R of the intermediate position support means 42 are disposed below the
次に、以上のように構成された本発明のワーク搬送台車と、第一ワーク支持高さ変更装置M1及び第二ワーク支持高さ変更装置M2の使用方法について説明する。ワーク(自動車車体など)Wを低位置で支持して搬送する図1のエリアA1では、各搬送台車2上の左右一対の中折れ平行リンク機構3L,3Rは、図10に示すように、内側に折り畳まれて台車床面2上に倒伏したワーク低位置支持姿勢にあり、この状態では図3に示すように、折り畳まれた両中折れ平行リンク機構3L,3Rの内側半分程度の領域、即ち、内端に位置する長尺中間支軸21から第1二連リンク9a,9bの上側柱状リンク部材13の長さ方向のほぼ中央付近までの領域が、搬送台車2の走行方向に重なるように隣接している。このとき、中折れ平行リンク機構3L,3Rが備える中間位置支持手段42の突っ張り部材43a,43bは、図10に示すように、長尺上端支軸19から長尺中間支軸21のある方向に延出した状態で、その先端側が、台車床面2a上に当接しているローラー48a,48bを介して台車床面2aに支持された状態にある。そして、ワーク支持台4の各ワーク支持座7a~8bは、折り畳まれて上下に重なった状態の第1二連リンク9a,9bの最大高さ程度、台車床面2aから上方に離れた位置で、ワーク低位置支持姿勢にある中折れ平行リンク機構3L,3Rによって水平に支持されている。
Next, a method for using the work carriage of the present invention configured as described above, the first work support height changing device M1, and the second work support height changing device M2 will be described. In the area A1 of FIG. 1 where a work (car body or the like) W is supported and conveyed at a low position, a pair of left and right middle
自動車車体などのワークWは、その長さ方向が台車走行方向Fと平行になる向きでその左右両側辺の前後2箇所が、ワーク支持台4の4つのワーク支持座7a~8b上に載置される。このとき、各ワーク支持座7a~8bの支持具28a,28b及び29a,29bがワークW側の所定位置に係合して、ワークWとワーク支持台4との間の水平方向の相対滑りが阻止され、左側の中折れ平行リンク機構3Lで支持されているワーク支持台4の左側部分(棒状水平部材5とその前後両端のワーク支持座7a,7b)と、右側の中折れ平行リンク機構3Rで支持されているワーク支持台4の右側部分(棒状水平部材6とその前後両端のワーク支持座8a,8b)とが、支持するワークWによって一体化される。勿論、積載されるワークWと干渉しないで且つワークWの底部に対する作業の邪魔にならない状態で、左右両棒状水平部材5,6を適当な連結部材で連結一体化しておいても良い。
A workpiece W such as an automobile body is placed on the four
図示の搬送台車2は、台車走行方向Fの前後長さよりも左右方向の巾が大きな横長矩形状である。従って、積載したワークWの左右両側に大きく張り出す搬送台車2の左右両側部によって、積載したワークWの中央領域の左右両側部に対する作業用床を確保出来るものであるが、積載したワークWの前後両端部が搬送台車2の台車走行方向Fの前後に大きく張り出すことになる。この状態での搬送台車2は、左右巾方向に走行させることにより、この搬送台車2の走行経路の両側に隣接する地上側床面をワークWの前後両端部の下側に大きく入り込ませることが出来るので、これら地上側床面を利用して、ワークWの前後両端部の下側に部品台車などを入り込ませることが出来、エンジンや前後の車軸ユニットの取付け作業などに好適であるが、図1に示すように、積載したワークWの長さ方向(搬送台車2の長さの短い巾方向)に走行させるときは、図1に仮想線で示すように、搬送台車2と一体に走行させることが出来る前後補助台車2B,2Cを必要に応じて組み合わせて使用することも出来る。何れにしても、第一ワーク支持高さ変更装置M1や第二ワーク支持高さ変更装置M2が併設された走行経路では、搬送台車2は、積載したワークWの長さ方向(搬送台車2の長さの短い巾方向)である台車走行方向Fに走行させることになる。
The illustrated
図1のワーク(自動車車体など)Wを低位置で支持して搬送するエリアA1を走行する搬送台車2は、第一ワーク支持高さ変更装置M1に対する定位置で停止される。このとき第一ワーク支持高さ変更装置M1は、ワーク昇降操作用リフター53L,53Rの昇降体58(昇降アーム55a,55b)が下降限位置にあって且つ旋回アーム56a,56bが、図7及び図8に仮想線で示す直角横向きの退避姿勢にあり、姿勢切換え用補助手段54L,54Rの往復移動体73が後退限位置にある。搬送台車2が定位置で停止したならば、ワーク昇降操作用リフター53L,53Rの下降限位置にある昇降アーム55a,55bに対し、駆動手段65a,65bを稼働させて旋回アーム56a,56bを昇降アーム55a,55bの延長向きである支持作用姿勢まで90度水平旋回させる。この結果、図8~図10に示すように、各旋回アーム56a,56bの先端の支持部57a,57bが、搬送台車2上のワーク低位置支持姿勢にある中折れ平行リンク機構3L,3Rで支持されているワーク支持台4の4つのワーク支持座7a~8bと台車床面2aとの間の空間内に水平に回転して入り込むと共に、各ワーク支持座7a~8bの被支持部52a,52bの真下位置で停止するように構成されている。
1 The
次に、ワーク昇降操作用リフター53L,53Rの昇降体58(昇降アーム55a,55b)を下降限位置から上昇させ、旋回アーム56a,56bの先端の支持部57a,57bをワーク支持台4側の各ワーク支持座7a~8bの被支持部52a,52bに嵌合させて支持した状態で、当該ワーク支持台4をその上で積載されているワークWと共に持ち上げさせる。このようにして、昇降体58(昇降アーム55a,55b)の上昇運動によりワーク支持台4をワークWと共に平行に上昇させると、ワーク支持台4に連結されている左右一対の中折れ平行リンク機構3L,3Rが、ワーク低位置支持姿勢から引き上げられて徐々に展開起立してゆく。そして中折れ平行リンク機構3L,3Rが先に説明した垂直起立姿勢(起立限界)に達すると、それ以上ワーク支持台4を上昇させることが出来なくなり、ワーク支持台4が上昇限に達したことになるので、この時点で(若しくは若干手前で)ワーク昇降操作用リフター53L,53Rの昇降体58(昇降アーム55a,55b)の上昇を停止させる。
Next, the lifting bodies 58 (lifting
上記のようにして中折れ平行リンク機構3L,3Rが垂直起立姿勢(起立限界)又はその直前の姿勢になったとき、図8及び図11に示すように、当該中折れ平行リンク機構3L,3Rの中間リンク部材27bの後端下側に被操作部として設けられている突出片30の横外側方に、姿勢切換え用補助手段54L,54Rの後退限位置にある往復移動体73の先端の逆止片75が位置しているので、次にこの姿勢切換え用補助手段54L,54Rの駆動手段74を稼働させ、先端の逆止片75が、図11に仮想線で示すように突出片30より内側に入り込んだ進出限に達するまで往復移動体73を進出移動させる。逆止片75が突出片30の下を内側へ通過するときは、当該逆止片75が突出片30により支軸75aの周りに倒されて通過し、通過後に重力又はバネ力で元の作用姿勢に起立する。次に駆動手段74により往復移動体73を後退移動させると、作用姿勢に起立している逆止片75が突出片30を内側から外向きに押すことになるので、垂直起立姿勢(起立限界)又はその直前の姿勢にあった中折れ平行リンク機構3L,3Rが、図12に示すように、長尺中間支軸21,26のある中間部位が外側へ突曲する逆向き屈曲姿勢に変形する。勿論、この中折れ平行リンク機構3L,3Rの垂直起立姿勢からの屈曲変形は、ワーク支持台4の降下を伴わなければ実現しないので、逆止片75が突出片30を外向きに押圧移動するのに伴わせて、ワーク支持台4を支持して上昇限位置にあるワーク昇降操作用リフター53L,53Rの昇降体58を降下させなければならない。
When the half-fold
上記操作により、ワーク支持台4の降下に伴わせて、中折れ平行リンク機構3L,3Rを垂直起立姿勢から中間部位が外側へ突曲する逆向き屈曲姿勢に変形させることにより、当該中折れ平行リンク機構3L,3Rが図12に示すワーク高位置支持姿勢に達し、先に説明した通り、それ以上のワーク支持台4の降下を伴う中折れ平行リンク機構3L,3Rの屈曲運動が阻止されると同時に、ロック手段34が働いて、中折れ平行リンク機構3L,3Rがワーク高位置支持姿勢に固定されることになる。尚、姿勢切換え用補助手段54L,54Rの往復移動体73は、中折れ平行リンク機構3L,3Rがワーク高位置支持姿勢に達する少し前に後退移動が停止され、図12に示すように、中折れ平行リンク機構3L,3Rがワーク高位置支持姿勢で固定されたときは、逆止片75は、停止した突出片30より内側に少し離れた位置で停止している。
By the above operation, as the
以上のようにして、中折れ平行リンク機構3L,3Rをワーク低位置支持姿勢からワーク高位置支持姿勢に切り換えたならば、ワーク昇降操作用リフター53L,53Rの昇降体58を適当距離だけ降下させ、旋回アーム56a,56bの先端の支持部57a,57bをワーク支持座7a~8b側の被支持部52a,52bから下方に離脱させる。この結果、積載しているワークWによって一体化されているワーク支持台4の左右両側辺(左右両棒状水平部材5,6)が、ワーク高位置支持姿勢で固定された状態の中折れ平行リンク機構3L,3Rによって支持されることになり、ワーク支持台4上のワークWは、台車床面2aから高位置まで持ち上げられた状態で安定良く支持されることになる。適当高さまで降下させたワーク昇降操作用リフター53L,53Rの旋回アーム56a,56bは、減速機付きモーター66を稼働させて、支持作用姿勢から直角横向きの退避姿勢に戻すことにより、ワーク高位置支持姿勢にある中折れ平行リンク機構3L,3Rから外側へ退避するので、次段のエリアA2に向けて搬送台車2の前進走行を開始させることが出来る。
As described above, when the folded
尚、姿勢切換え用補助手段54L,54Rの逆止片75は、ワーク高位置支持姿勢にある中折れ平行リンク機構3L,3Rの突出片30から少し内側に離れた位置にあり、しかもその逆止片75とこれを先端に軸支している往復移動体73の後方側(台車走行方向Fとは逆方向)には、搬送台車2の前進走行によって逆止片75とこれを先端に軸支している往復移動体73とぶつかり合うような障害物が何も存在しないので、作用済みの位置に逆止片75が残っている状態のままで搬送台車2の前進走行を開始させることが出来る。搬送台車2が第一ワーク支持高さ変更装置M1から完全に離れたならば、ワーク昇降操作用リフター53L,53Rの旋回アーム56a,56bが退避姿勢に戻されている状態の昇降体58(昇降アーム55a,55b)を元の下降限位置まで降下させると共に、姿勢切換え用補助手段54L,54Rの往復移動体73を逆止片75と共に元の後退限位置まで後退させ、次の作業に備えさせれば良い。
The
図1に示す、ワークWを高位置で支持してエリアA2を走行する搬送台車2は、次の第二ワーク支持高さ変更装置M2に対する定位置で停止される。このとき第二ワーク支持高さ変更装置M2は、ワーク昇降操作用リフター79L,79Rの昇降体58(昇降アーム55a,55b)が上昇限位置より少し低い中間所定高さにあって且つ旋回アーム56a,56bが直角横向きの退避姿勢にあり、プッシャー80L,80R及び操作手段82L,82Rの各往復移動体73が後退限位置にある。搬送台車2が定位置で停止したならば、ワーク昇降操作用リフター79L,79Rの昇降アーム55a,55bに対し旋回アーム56a,56bを支持作用姿勢まで90度水平旋回させる。この結果、図15に仮想線で示すように、各旋回アーム56a,56bの先端の支持部57a,57bが、搬送台車2上のワーク高位置支持姿勢にある中折れ平行リンク機構3L,3Rで支持されているワーク支持台4の4つのワーク支持座7a~8bの直下に水平に回転して入り込むと共に、各ワーク支持座7a~8bの被支持部52a,52bの真下位置で停止するように構成されている。
1, the
次に、図14に示すように、プッシャー80L,80Rの往復移動体73を進出移動させ、ロック解除手段81L,81Rの可動操作板84を作動させる。即ち、プッシャー80L,80Rの往復移動体73が進出移動することにより、押圧盤83と一体に進出移動する可動操作板84の先端の作用面84が、押圧盤83よりも先に、ロック手段34における係合部40(円筒体39)に作用し、先に説明したように当該係合部40を第2二連リンク10側の2枚の係止板35,36の被係合凹部35b,36bから上方に離脱させ、中折れ平行リンク機構3L,3Rに対するロックを解除させる。中折れ平行リンク機構3L,3Rに対するロックが解除させても、中折れ平行リンク機構3L,3Rは先に説明したようにワーク高位置支持姿勢に保たれているが、ロック解除が行われたときに、ワーク支持台4がワーク昇降操作用リフター79L,79Rで支持されているように、当該ワーク昇降操作用リフター79L,79Rの昇降アーム55a,55bを上昇させ、各旋回アーム56a,56bの先端の支持部57a,57bを各ワーク支持座7a~8bの被支持部52a,52bに下から嵌合させる。そしてロック解除完了と同時又はこれより遅れて昇降アーム55a,55bを更に上昇させ、当該ワーク昇降操作用リフター79L,79Rにより、ワークWと共にワーク支持台4を持ち上げさせる。
Next, as shown in FIG. 14, the
上記のようにロック解除完了後にワーク昇降操作用リフター79L,79Rによりワーク支持台4を持ち上げさせるとき、可動操作板84と一体に進出移動していた押圧盤83が中折れ平行リンク機構3L,3Rの中間屈曲部の外側面(第2二連リンク10の長尺中間支軸26で軸支される端部外側面)に到達しているので、そのままプッシャー80L,80Rの往復移動体73を進出移動させる。この結果、ワーク支持台4が持ち上げられるのに伴って、中折れ平行リンク機構3L,3Rがワーク高位置支持姿勢から先に説明した垂直起立姿勢(図11参照)に変化するので、この時点でワーク昇降操作用リフター79L,79Rによるワーク支持台4の持ち上げ作用を停止し、引き続いてワーク昇降操作用リフター79L,79Rの昇降体58を下降に切り換え、一旦持ち上げたワーク支持台4の降下を開始させる。一方、プッシャー80L,80Rの押圧盤83は、前記のように中折れ平行リンク機構3L,3Rの中間屈曲部を内側へ押圧移動させているので、図16に示すように、ワーク支持台4の降下に伴って、中折れ平行リンク機構3L,3Rが垂直起立姿勢から内側へ屈曲する姿勢に変化してゆく。
As described above, when the
中折れ平行リンク機構3L,3Rが垂直起立姿勢から内側へ屈曲する姿勢に変化した時点で、プッシャー80L,80Rの往復移動体73を後退移動させて、押圧盤83とロック解除手段81L,81Rの可動操作板84を元の後退限位置に戻す。一方、図17に示すように、ワーク昇降操作用リフター79L,79Rの昇降アーム55a,55bの降下に伴って、支持されているワーク支持台4が引き続き平行に降下してゆくが、このとき図示のように、中折れ平行リンク機構3L,3Rが備える中間位置支持手段42の一対の突っ張り部材43a,43bは、第1二連リンク9a,9bの長尺上端支軸19に吊り下げられて垂直垂下姿勢で降下している。この突っ張り部材43a,43bの真下には、台車床面2a上の保持部材44a,44bの垂直凹溝部49a,49bが位置しているので、ワーク支持台4が所定高さまで降下したとき、突っ張り部材43a,43bの下端の嵌合軸部46a,46bが保持部材44a,44bの垂直凹溝部49a,49b内に差し込まれ、最終的には、先に説明したようにワーク支持台4の各ワーク支持座7a~8bがそれぞれ突っ張り部材43a,43bで支持される中間高さ位置で安定する。このとき中折れ平行リンク機構3L,3Rは、ワーク支持台4の高さで決まる内側への屈曲姿勢にあって、突っ張り部材43a,43bにより中間高さ位置で支持されているワーク支持台4の各ワーク支持座7a~8bの台車走行方向Fの揺れの防止と姿勢を安定させるのに役立っている。
When the half-fold
上記のようにワーク支持台4が中間位置支持手段42を介して中間高さ位置で支持されたならば、ワーク昇降操作用リフター79L,79Rの昇降体58を更に下降させて、旋回アーム56a,56bの先端の支持部57a,57bをワーク支持座7a~8bの被支持部52a,52bから下方に離脱させた後に、旋回アーム56a,56bを退避姿勢に切り換え、この第二ワーク支持高さ変更装置M2の位置から搬送台車2が前進走行して離れた後にワーク昇降操作用リフター79L,79Rの昇降体58を元の待機高さまで昇降移動させておけば良い。
If the
図1に示す、ワークWを中間高さ位置で支持して搬送するエリアA3を走行する搬送台車2は、次のエリアA1との間の第二ワーク支持高さ変更装置M2に対する定位置で停止される。このエリアA3,A1間に設置された第二ワーク支持高さ変更装置M2は、先に説明したエリアA2,A3間に設置された第二ワーク支持高さ変更装置M2と同一のものである。このエリアA3,A1間に設置された第二ワーク支持高さ変更装置M2では、ワーク昇降操作用リフター79L,79Rの昇降体58(昇降アーム55a,55b)は、ワークWを中間高さ位置で支持しているワーク支持台4(図18参照)よりも少し低い中間所定高さで待機し、旋回アーム56a,56bは、直角横向きの退避姿勢にある。勿論、プッシャー80L,80R及び操作手段82L,82Rの各往復移動体73は後退限位置にある。
The
搬送台車2が定位置で停止したならば、ワーク昇降操作用リフター79L,79Rの昇降アーム55a,55bに対し旋回アーム56a,56bを支持作用姿勢まで90度水平旋回させる。この状態でワーク昇降操作用リフター79L,79Rの昇降体58を上昇移動させて、突っ張り部材43a,43bにより中間高さ位置で支持されているワーク支持台4の4つのワーク支持座7a~8bを、エリアA2,A3間に設置された第二ワーク支持高さ変更装置M2と同様に、各旋回アーム56a,56bにより支持して平行に持ち上げ上昇させる。このワーク支持台4の平行上昇移動に伴って、中折れ平行リンク機構3L,3Rが屈曲姿勢を起立方向に変化させながら引き上げられ、台車床面2a側の保持部材44a,44bの垂直凹溝部49a,49bに差し込まれていた突っ張り部材43a,43bが、その上端の長孔45a,45bの上端と長尺上端支軸19の小径軸部19a,19bとの当接により、ワーク支持台4と一体に上昇する長尺上端支軸19により引き上げられることになる。こうして突っ張り部材43a,43bの下端の嵌合軸部46a,46bが保持部材44a,44bの垂直凹溝部49a,49bから完全に抜け出る高さまでワーク支持台4が持ち上げられたところで、ワーク昇降操作用リフター79L,79Rの昇降体58の上昇を停止させる。
If the
このとき、第二ワーク支持高さ変更装置M2が備える操作手段82L,82Rのバー85が、上記のようにして保持部材44a,44bの垂直凹溝部49a,49bから引き抜かれて中折れ平行リンク機構3L,3Rの長尺上端支軸19に吊り下げられた状態の突っ張り部材43a,43bの中間高さ位置で待機しているので、次にこの操作手段82L,82Rの往復移動体73を駆動手段74により進出移動させ、図19Aに示すように、当該バー85の両端部で突っ張り部材43a,43bの中間高さ部分を内側へ押し移動させる。この結果、突っ張り部材43a,43bが中折れ平行リンク機構3L,3Rの長尺上端支軸19の周りで内側へ傾動して、その下端のローラー48a,48bなどが台車床面2a側の保持部材44a,44bから内側に外れたならば、所定高さで一旦停止していたワーク昇降操作用リフター79L,79Rの昇降体58を降下させ、このワーク昇降操作用リフター79L,79Rの旋回アーム56a,56bで支持しているワーク支持台4を平行に下降させる。この結果、このワーク支持台4と一体に降下する突っ張り部材43a,43bが、進出限位置で停止しているバー85によって更に内側へ傾動しながら降下し、図19Bに示すように、突っ張り部材43a,43bの下端のローラー48a,48bが台車床面2aに着床する。
At this time, the
上記のように突っ張り部材43a,43bの下端のローラー48a,48bが台車床面2aに着床するか又はそれが確実になった時点で、操作手段82L,82Rの往復移動体73を駆動手段74により元の後退限位置まで後退移動させ、バー85を突っ張り部材43a,43bから外側へ逃がして待機位置まで後退させる。この状態で更にワーク昇降操作用リフター79L,79Rの昇降体58を下降限位置まで降下させて、ワーク支持台4を低位置まで平行に降下させるが、このとき突っ張り部材43a,43bは、ワーク支持台4の降下に伴って、下端のローラー48a,48bが台車床面2a上を内側へ転動しながら突っ張り部材43a,43bが台車床面2aに接近するように倒伏する。そして図10に示すように、降下するワーク支持台4によって中折れ平行リンク機構3L,3Rが完全に折り畳まれて台車床面2a上に倒伏し、ワーク支持台4が、先に説明したように中折れ平行リンク機構3L,3Rの軸受け部材11a,12bを介して台車床面2aに支持される低位置に到達する。この後、低位置で支持されているワーク支持台4から下側に少し離れた状態で停止している旋回アーム56a,56bを退避姿勢まで水平回転させることにより、ワーク支持台4を中間高さ位置から低位置へ切り換える作業が完了するので、搬送台車2を前進走行させて、折り畳まれた中折れ平行リンク機構3L,3R上のワーク支持台4により低位置で支持されるワークWを次段のエリアA1に送り込むことが出来る。
As described above, when the
尚、エリアA2,A3間に設置した第二ワーク支持高さ変更装置M2は、ワークWを高位置から中間高さ位置まで下げるための専用装置として使用するのであれば、中間位置支持手段42の操作手段82L,82Rは不要であり、無くすことが出来る。同様に、エリアA3,A1間に設置した第二ワーク支持高さ変更装置M2は、ワークWを中間高さ位置から低位置まで下げるための専用装置として使用するのであれば、プッシャー80L,80R及びロック解除手段81L,81Rは不要であり、これらを無くすことが出来る。
If the second work support height changing device M2 installed between the areas A2 and A3 is used as a dedicated device for lowering the work W from the high position to the intermediate height position, the intermediate position support means 42 The operating means 82L and 82R are unnecessary and can be eliminated. Similarly, if the second workpiece support height changing device M2 installed between the areas A3 and A1 is used as a dedicated device for lowering the workpiece W from the intermediate height position to the low position, the
しかしながら、中間位置支持手段42の操作手段82L,82Rを備えたエリアA2,A3間の第二ワーク支持高さ変更装置M2は、ワークWを高位置から低位置まで直接下げるための装置としても利用することが出来る。この場合は、ワーク昇降操作用リフター79L,79Rによってワーク支持台4を低位置まで降下させることになるが、エリアA3,A1間に設置した第二ワーク支持高さ変更装置M2における操作手段82L,82Rのバー85の進出移動と同じタイミングで操作手段82L,82Rのバー85を進出移動させ、中折れ平行リンク機構3L,3R側の中間位置支持手段42である突っ張り部材43a,43bを、その下端の嵌合軸部46a,46bが保持部材44a,44bの垂直凹溝部49a,49bに差し込まれる前に内側へ傾動させ、そのままワーク支持台4を低位置まで降下させれば良い。又、プッシャー80L,80R及びロック解除手段81L,81Rを備えたエリアA3,A1間の第二ワーク支持高さ変更装置M2は、エリアA3の終端までワークWを高位置で支持して搬送した搬送台車2上の中折れ平行リンク機構3L,3Rを、ワーク高位置支持姿勢からワーク低位置支持姿勢に切り換えることが出来るので、ワークWを低位置に切り換える手段としても利用することが出来る。
However, the second work support height changing device M2 between the areas A2 and A3 provided with the operation means 82L and 82R of the intermediate position support means 42 is also used as a device for directly lowering the work W from the high position to the low position. I can do it. In this case, the
中折れ平行リンク機構3L,3Rが完全に折り畳まれて台車床面2a上に倒伏した状態、即ち、ワーク支持台4が低位置にある状態から、ワーク支持台4を平行上昇移動させると、図10に示すように、ローラー48a,48bが着床した完全倒伏姿勢にある突っ張り部材43a,43bの上端部(長孔45a,45bの上端位置)が、中折れ平行リンク機構3L,3Rの垂直に上昇する長尺上端支軸19によって引き上げられてゆく過程で、前記ローラー48a,48bが台車床面2a上から保持部材44a,44b上に乗り上げ、最後は垂直垂下姿勢で吊り上げられるから、ワーク支持台4を低位置から上昇させるときは、中間位置支持手段42の突っ張り部材43a,43bに対する特別な操作は不要である。
When the
従って、ワーク昇降操作用リフター53L,53Rさえ利用すれば、ワークWを低位置で支持するワーク支持台4を、図18に示す中間高さ位置まで上昇させて、先に説明した要領で、中間位置支持手段42の突っ張り部材43a,43bと保持部材44a,44bとで支持させることが出来る。換言すれば、第一ワーク支持高さ変更装置M1又は第二ワーク支持高さ変更装置M2は、ワークWを低位置で支持するワーク支持台4を中間高さ位置に移すための手段としても利用することが出来る。
Therefore, as long as the
更に、第一ワーク支持高さ変更装置M1に、ワーク昇降操作用リフター53L,53Rと姿勢切換え用補助手段54L,54Rに加えて、第二ワーク支持高さ変更装置M2のプッシャー80L,80R、ロック解除手段81L,81R、及び中間位置支持手段42の操作手段82L,82Rの全てを組み込むことが出来るならば、搬送台車2の走行経路中に設定されるワーク支持台4の支持高さの変更地点の全てに、同一構成のワーク支持高さ変更装置を設置して、任意の支持高さ間でのワーク支持台4の移動を実現出来る。又、以上に示した実施例では、ワークWを中間高さ位置で支持するための中間位置支持手段42とその操作手段82L,82Rを採り入れているが、ワークWを低位置と高位置との間でのみ移動させるのであれば、これらは不要である。
Further, in addition to the workpiece lifting / lowering
又、本発明は、上記実施例における搬送台車2上のワーク支持装置、即ち、2つの中折れ平行リンク機構3L,3Rと、外部のリフターにより平行に昇降移動操作されるワーク支持台4と、このワーク支持台4と基台(上記実施例では、搬送台車2)とを連結する2つの中折れ平行リンク機構3L,3R、及び当該中折れ平行リンク機構3L,3Rをワーク高位置支持姿勢でロックするロック手段から成るワーク支持装置に係るものであって、搬送台車2上に設置されるワーク支持装置に限定されない。例えば、複数台のワーク支持台が並設され、フォークリフトトラックのように走行可能なリフターとの組み合わせで実施することも可能なものである。又、本発明はロック手段34の構成に特徴を有するものであり、その他の構成は、ロック手段34に影響しない範囲で自由に変更することが出来る。
In addition, the present invention provides a work support device on the
例えば、本発明(特許請求の範囲)における第1二連リンクと第2二連リンクは、ロック手段の可動アーム37a,37bを支承する中間支軸を有する二連リンクが第1二連リンク、係止板35,36が連設される上下リンク部材を有する二連リンクが第2二連リンク、と区別しているだけであって、例えば上記実施例における第1二連リンク9a,9bに係止板35,36を連設し、第2二連リンク10の中間支軸26に可動アーム37a,37bを支承させて実施した場合は、第1二連リンク9a,9bが本発明にいう第2二連リンクとなり、第2二連リンク10が本発明にいう第1二連リンクとなる。
For example, the first double link and the second double link in the present invention (claims) are a double link having an intermediate support shaft for supporting the
本発明のワーク支持装置は、自動車組立てラインにおける自動車車体の搬送経路において、その車体の支持高さを、作業者が車体の下に入り込めるほどの高位置と、台車床面に接近する低位置とに自在に切り換えることが出来る搬送台車上のワーク支持装置として活用することが出来る。 The workpiece support device according to the present invention has a support height of the vehicle body in the transport path of the vehicle body in the vehicle assembly line, a high position that allows an operator to enter under the vehicle body, and a low position that approaches the carriage floor surface. It can be used as a work support device on a transport carriage that can be switched freely.
2 搬送台車
3L,3R 中折れ平行リンク機構
4 ワーク支持台
5,6 棒状水平部材
7a~8b ワーク支持座
9a,9b 第1二連リンク
10 第2二連リンク
11,12 柱状本体
11a~12b 軸受け部材
13,14 柱状リンク部材
15,16 板状リンク部材
17a,17b 軸受け
18a,18b,23 下端支軸
19 長尺上端支軸
20a,20b,22,24 軸受け板
21 長尺中間支軸
25 上端支軸
26 長尺中間支軸
27a,27b 中間リンク部材
28a~29b 支持具
30 突出片(被操作部)
31a,31b 受け部材
34 ロック手段
35,36 係止板
35a,36a 周面
35b,36b 被係合凹部
37a,37b 可動アーム
38 支軸
39 円筒体
40 係合部
41a,41b 引張コイルバネ
42 中間位置支持手段
43a,43b 突っ張り部材
44a,44b 保持部材
46a,46b 嵌合軸部
48a,48b ローラー
49a,49b 垂直凹溝部
50a,50b 受け部材
51a,51b 支持部材
52a,52b 被支持部
53L,53R,79L,79R ワーク昇降操作用リフター
54L,54R 姿勢切換え用補助手段
55a,55b 昇降アーム
56a,56b 旋回アーム
57a,57b 支持部
58 昇降体
60 垂直フレーム
63a,63b 回転ボス部
65a,65b,74 駆動手段
69 垂直支柱
73 往復移動体
75 逆止片
80L,80R プッシャー
81L,81R ロック解除手段
82L,82R 中間位置支持手段の操作手段
83 押圧盤
84 可動操作板
85 バー
2
31a,
Claims (4)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2013-218412 | 2013-10-21 | ||
| JP2013218412A JP2015081154A (en) | 2013-10-21 | 2013-10-21 | Work support device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2015060063A1 true WO2015060063A1 (en) | 2015-04-30 |
Family
ID=52992666
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2014/075619 Ceased WO2015060063A1 (en) | 2013-10-21 | 2014-09-26 | Workpiece supporting device |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JP2015081154A (en) |
| WO (1) | WO2015060063A1 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| NO20160847A1 (en) * | 2016-05-19 | 2017-11-20 | Leif Invest As | Extendable bearing structure and method of constructing an extendable bearing structure |
| CN108910488A (en) * | 2018-07-18 | 2018-11-30 | 湖州德宇机械科技有限公司 | Feeding device is used in a kind of production and processing of Hardware fitting |
| CN112390193A (en) * | 2021-01-21 | 2021-02-23 | 苏州牧星智能科技有限公司 | Connecting rod formula climbing mechanism and storage robot |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0315899U (en) * | 1989-06-29 | 1991-02-18 | ||
| JP2011088697A (en) * | 2009-10-21 | 2011-05-06 | Daifuku Co Ltd | Work lifting support device |
| JP2012001333A (en) * | 2010-06-17 | 2012-01-05 | Toyota Motor Corp | Lifting device and vehicle assembly line using the same |
-
2013
- 2013-10-21 JP JP2013218412A patent/JP2015081154A/en active Pending
-
2014
- 2014-09-26 WO PCT/JP2014/075619 patent/WO2015060063A1/en not_active Ceased
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0315899U (en) * | 1989-06-29 | 1991-02-18 | ||
| JP2011088697A (en) * | 2009-10-21 | 2011-05-06 | Daifuku Co Ltd | Work lifting support device |
| JP2012001333A (en) * | 2010-06-17 | 2012-01-05 | Toyota Motor Corp | Lifting device and vehicle assembly line using the same |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| NO20160847A1 (en) * | 2016-05-19 | 2017-11-20 | Leif Invest As | Extendable bearing structure and method of constructing an extendable bearing structure |
| NO344839B1 (en) * | 2016-05-19 | 2020-05-25 | Leif Invest As | Extendable load-bearing structure and method of erecting an extendable load-bearing structure |
| US10781966B2 (en) | 2016-05-19 | 2020-09-22 | Leif Invest As | Extendable, load-bearing structure and a method for erecting an extendable, load-bearing structure |
| CN108910488A (en) * | 2018-07-18 | 2018-11-30 | 湖州德宇机械科技有限公司 | Feeding device is used in a kind of production and processing of Hardware fitting |
| CN112390193A (en) * | 2021-01-21 | 2021-02-23 | 苏州牧星智能科技有限公司 | Connecting rod formula climbing mechanism and storage robot |
| CN112390193B (en) * | 2021-01-21 | 2021-03-19 | 苏州牧星智能科技有限公司 | Connecting rod formula climbing mechanism and storage robot |
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| Publication number | Publication date |
|---|---|
| JP2015081154A (en) | 2015-04-27 |
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