WO2015055651A1 - Method for removing carbon dioxide from a gas stream by means of a solution comprising 2-amino-2-methyl-1 -propanol (amp) - Google Patents
Method for removing carbon dioxide from a gas stream by means of a solution comprising 2-amino-2-methyl-1 -propanol (amp) Download PDFInfo
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- WO2015055651A1 WO2015055651A1 PCT/EP2014/072017 EP2014072017W WO2015055651A1 WO 2015055651 A1 WO2015055651 A1 WO 2015055651A1 EP 2014072017 W EP2014072017 W EP 2014072017W WO 2015055651 A1 WO2015055651 A1 WO 2015055651A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/14—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
- B01D53/1456—Removing acid components
- B01D53/1475—Removing carbon dioxide
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/14—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
- B01D53/1425—Regeneration of liquid absorbents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/14—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
- B01D53/1493—Selection of liquid materials for use as absorbents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2252/00—Absorbents, i.e. solvents and liquid materials for gas absorption
- B01D2252/20—Organic absorbents
- B01D2252/202—Alcohols or their derivatives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2252/00—Absorbents, i.e. solvents and liquid materials for gas absorption
- B01D2252/20—Organic absorbents
- B01D2252/202—Alcohols or their derivatives
- B01D2252/2023—Glycols, diols or their derivatives
- B01D2252/2026—Polyethylene glycol, ethers or esters thereof, e.g. Selexol
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2252/00—Absorbents, i.e. solvents and liquid materials for gas absorption
- B01D2252/20—Organic absorbents
- B01D2252/204—Amines
- B01D2252/2041—Diamines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2252/00—Absorbents, i.e. solvents and liquid materials for gas absorption
- B01D2252/20—Organic absorbents
- B01D2252/204—Amines
- B01D2252/20436—Cyclic amines
- B01D2252/20468—Cyclic amines containing a pyrrolidone-ring
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/50—Carbon oxides
- B01D2257/504—Carbon dioxide
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2258/00—Sources of waste gases
- B01D2258/02—Other waste gases
- B01D2258/0283—Flue gases
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02C—CAPTURE, STORAGE, SEQUESTRATION OR DISPOSAL OF GREENHOUSE GASES [GHG]
- Y02C20/00—Capture or disposal of greenhouse gases
- Y02C20/40—Capture or disposal of greenhouse gases of CO2
Definitions
- the present invention relates broadly to carbon dioxide capture methods. More 5 particularly, the invention relates a method for removing carbon dioxide from a gas stream using a composition of an amine and an organic solvent.
- C0 2 carbon dioxide
- CCS carbon capture and storage
- Primary and secondary alkanolamines are used as solvents in C0 2 capture due to the fact that both primary and secondary amines form stable carbamates with C0 2 in aqueous solutions.
- Their C0 2 loading is limited to 0,5 mol C0 2 /mol amine according to their reaction stoichiometry. Hydrolysis to generate the free amines occurs with all amines and can lead to the C0 2 loading being exceeded, especially at higher absorption pressure (S. Xu et al, 1992).
- Monoethanoalmine (ME A) is a primary amine that is extensively used as a chemical solvent for absorption processes.
- MEA suffers from solvent degradation and thermal degradation during usage although is a relatively cheap amine and the amine loss is calculated to $5/ton C0 2 (G. T. Rochelle, 2009).
- Diethanolamine (DEA) is another commonly used amine for removal of C0 2 .
- tertiary amines can reach a higher stoichiometric absorption of 1 mol C0 2 /mol amine.
- reaction with C0 2 is somewhat harder to achieve.
- Sterically hindered amines in aqueous solutions also show a high stoichiometric absorption of 1 mol C0 2 /mol amine but at absorption rates comparable to those of primary and secondary amines (G. Sarotori, W. Savage, 1983).
- N- methyldiethanolamine is a tertiary amine that because of its low reaction rate is normally mixed with a promoter such as piperazine (PZ) to improve the reaction rate.
- PZ is an unpleasant chemical that can cause harm to both environment and human health and has also been shown to react with C0 2 thereby altering the reaction mechanism.
- aqueous solutions of sterically hindered amines have been widely researched as an alternative to commercial systems using monoethanolamine (MEA), and diethanolamine (DEA).
- MEA monoethanolamine
- DEA diethanolamine
- the main reason for this is the higher loading capacity of the aqueous hindered-amine solutions which is mainly due to the fact that a hindered amine does not form a stable carbamate. Rather the reactions are forced towards the formation of bicarbonate which doubles the loading capability from 0.5 to 1 mole C0 2 /mole amine.
- the present invention seeks to mitigate, alleviate, eliminate or circumvent one or more of the above-identified deficiencies in the art and disadvantages singly or in any combination by providing, in one aspect, a method for removing carbon dioxide (C0 2 ) from a gas stream comprising the steps of:
- composition comprising:
- a solvent selected from N-methyl-2-pyrrolidone (NMP) or triethylene glycol dimethyl ether (TEGDME);
- contacting the gas stream with the composition forms a solid that is separated from the composition.
- the solid may form in crystalline or amorphous form. Alternatively, the solid may form as a slurry. Any suitable separation unit known to the skilled person may be used to separate the solid from the composition. Separation may occur by a mechanical method such as filtration.
- the solid may then be pumped to a regeneration unit (if present) as described below.
- the method further comprises the step of recycling the composition separated from the solid back to the contacting step.
- the method further comprises the step of heating the solid to release C0 2 and regenerate AMP.
- a variety of regeneration units typically known to the person skilled in the art may be used for heating the solid.
- the method further comprises the step of recycling the AMP separated from the heating step back to the contacting step.
- the solid is heated at a temperature below 100 °C. In a preferred embodiment of the method, the solid is heated at a temperature between about 70 to 80 °C. Any particular source of heat may be used, including waste heat, to regenerate AMP and release C0 2 . As the solid or slurry will usually be highly concentrated, little to no energy will be lost in heating any residual NMP and TEGDME thereby increasing the method's efficiency. The inventors are of the opinion that reducing the energy needed for the regeneration will also reduce the costs of the C0 2 capture operation significantly as it increases the amount of energy that can be sold to market.
- the gas stream is contacted with the composition at a temperature between about 25 to 50 °C. In one preferred embodiment of the method, the gas stream is contacted with the composition at a temperature of about 25 °C. Alternatively, the gas stream is contacted with the composition at a temperature of about 50 °C in the method.
- the solvent is NMP.
- the solvent is TEGDME.
- the source of the C0 2 -containing gas stream is not intended to be particularly limited and may arise from a variety of applications.
- the C0 2 -containing gas stream is a flue gas stream.
- the composition comprises 15 to 25 wt.% AMP.
- the released C0 2 is received at elevated pressure, such as about 6 bars.
- a C0 2 gas stream is received at 6 bar when the solid is heated at 90°C.
- AMP 2-amino-2-methyl-l-propanol
- a solvent selected from N-methyl-2-pyrrolidone (NMP) or triethylene glycol dimethyl ether (TEGDME);
- AMP and C0 2 react to form a solid that is separated from the composition.
- the composition separated from the solid is recycled to remove C0 2 from the gas stream.
- the solid is heated to release C0 2 and regenerate AMP.
- the AMP separated from the heating step is recycled back to the composition to remove C0 2 from the gas stream.
- the solid is heated at a temperature below 100 °C.
- the solid is heated at a temperature between about 70 to 80 °C.
- the gas stream is contacted with the composition at a temperature between about 25 to 50 °C. In one preferred embodiment of the use, the gas stream is contacted with the composition at a temperature of about 25 °C. In an alternative embodiment of the use, the gas stream is contacted with the composition at a temperature of about 50 °C.
- the solvent is NMP. In an alternative embodiment of the use, the solvent is TEGDME.
- the source of the C0 2 -containing gas stream in the use is not intended to be particularly limited and may arise from a variety of applications.
- the C0 2 -containing gas stream is a flue gas stream.
- the composition comprises 15 to 25 wt.%
- the released C0 2 has an elevated pressure, such as about 6 bars.
- the method and use described above allows for waste heat to be utilized in the step of regenerating AMP, lowering of the overall heat demand for regeneration of AMP and release of C0 2 , and decrease of the energy demand in the subsequent compression and liquefaction of C0 2 .
- the method and use described above provides an improved C0 2 capture technology with great potential to reduce the energy penalty of the C0 2 capture process compared to current post-combustion capture technologies.
- the method and use as described above utilize the specific organic solvents NMP and TEGDME instead of water as is used in the prior art.
- NMP and TEGDME instead of water as is used in the prior art.
- the inventors believe that in NMP and TEGDME, with little or no water present, the hindered amine AMP cannot react further to produce bicarbonate. Although this limits the loading to 0.5 mole C0 2 /mole AMP due to stoichiometry, the carbamate formed is quite unstable which is advantageous during regeneration of AMP.
- the carbamate formed will not be dissolved in the solution but will form a precipitate that may be separated from the solution. Regeneration of AMP with concomitant release of C0 2 can then be achieved using less solvent or at occasions preferred to the skilled person.
- the inventors further believe the NMP and TEGDME solvents offer two significant advantages over aqueous amine solutions. Firstly, the absorption rate is at least five times faster in NMP and TEGDME due to the higher solubility of C0 2 . Secondly, an insoluble and thermodynamically unstable product, i.e. a carbamate complex, is formed.
- the inventors are also of the opinion that not only does the sterically hindered amine AMP provides twice the equilibrium C0 2 -loading capacity (like the tertiary amine MDEA) compared to primary or secondary amines, but that it also has a much faster reaction rate than MDEA.
- Figure 1 shows a schematic of the method of removing C0 2 from a gas stream according to a preferred embodiment of the invention.
- Figure 2 shows two images of the crystallized C0 2 product obtained by contacting the AMP and NMP containing composition with a C0 2 containing gas stream according to a preferred embodiment of the invention.
- the picture on the left is a microscopic image at 100 x zoom while the right image is a microscopic image at 400 x zoom.
- Figure 3 shows a CC-report in integration mode with custom baseline chosen as used in the C0 2 absorption measurements described further below.
- Figure 4 illustrates a graph of solubility of C0 2 in the pure physical solvent NMP according to a preferred embodiment of the invention.
- the article data (MEA & DEA) from Murrieta-Guevara and Rodriguez 1984 is shown in dashed lines.
- the article data (MEA & DEA) from Murrieta-Guevara and Rodriguez 1984 is shown dashed lines.
- the article data (MEA & DEA) is from Murrieta-Guevara, Rebolledo-Libreros, Trejo 1992.
- the article data (MEA & DEA) is from Murrieta-Guevara, Rebolledo-Libreros, Trejo 1992.
- Figure 11 depicts a partial run of true heat flow measurement during C0 2 absorption, 25 wt% AMP 25 °C.
- Figure 12 depicts a complete run of true heat flow measurement during C0 2 absorption, 25 wt% AMP 25 °C.
- Figure 13 shows a graph of solubility in C0 2 in 15 wt% AMP at 50 °C.
- Figure 14 shows a graph of data extracted from the early version of the ProFind script, pure NMP at 50 °C.
- Figure 15 shows a graph of data extracted from the latest version of the ProFind script, pure NMP at 50 °C.
- Figure 16 shows a graph of data extracted from the ProFind script, pure NMP at 25 °C. Notice the difference between pressure point 1 & 2 (circles) vs. 3 & 4 (stars).
- Figure 17 depicts an example of how the three parameters studied (pressure, true heat flow, mass flow meter) looked in the program CCReport for experiment no. 3.3 described below in relation to absorption of C0 2 by a composition comprising AMP and TEGDME.
- Figure 18 depicts part of a run in experiment no. 4.1 described below described below in relation to absorption of C0 2 by a composition comprising AMP and TEGDME.
- Figure 18 shows the boundaries for the integral calculations being made in the program CCReport.
- the horizontal bold black line is the baseline while the two vertical bold black lines are the boundaries for the integral.
- Figure 19 shows a graph of solubility of C0 2 in the pure solvent (100wt%) TEGDME at 25 °C.
- the dashed bold lines with circles represent the article from Henni (2005) and the article from Sciamanna and Lynn (1988).
- Bold lines with triangles and squares represent the experimental data according to a preferred embodiment of the invention.
- Figure 20 shows a graph of solubility of C0 2 in the pure solvent (100wt%) TEGDME at 50 °C.
- the dashed bold lines with circles represent the article from Henni (2005) and the article from Sciamanna and Lynn (1988).
- Bold lines with triangles and squares represent the experimental data according to a preferred embodiment of the invention.
- Figure 21 shows a graph of solubility of C0 2 in the pure solvent (100wt%) TEGDME at 25 °C and 50 °C.
- the dashed thin lines represent the article from Henni (2005) and the article from Sciamanna and Lynn (1988) and the article from Kodama et al. (2011).
- Bold dashed lines represent the experimental data whilst bold lines represent the experimental data at 50 °C according to a preferred embodiment of the invention.
- Figure 22 shows a graph of solubility of C0 2 in 15wt% AMP at both experimental temperatures (i.e. 25 °C and 50 °C). The squares represent the data at 25 °C and the triangles represent the data at 50 °C.
- Figure 23 shows a graph of solubility of C0 2 in 15wt% AMP at both experimental temperatures (i.e. 25 °C and 50 °C) with cubic regression.
- the bold lines with squares represent the data at 25 °C and the dashed bold lines with triangles represent the data at 50 °C.
- Figure 24 shows a graph of solubility of C0 2 in 25wt% AMP at both experimental temperatures (i.e. 25 °C and 50 °C). The squares represent the data at 25 °C and the triangles represent the data at 50 °C.
- Figure 25 shows a graph of solubility of C0 2 in 25wt% AMP at both experimental temperatures (i.e. 25 °C and 50 °C) with cubic regression.
- the bold lines with squares represent the data at 25°C and the dashed bold lines with triangles represent the data at 50 °C.
- Figure 26 shows a graph of solubility of C0 2 in different amounts of the amine, AMP, at 25 °C.
- the squares represent the data with 15wt% AMP and the rhombs represent the data with 25wt% AMP.
- Figure 27 shows a graph of solubility of C0 2 in different amounts of the amine, AMP, at 50 °C with cubic regression.
- the squares with bold lines represent the data with 15wt% AMP and the rhombs with bold dashed lines represent the data with 25wt% AMP.
- Figure 28 shows a graph of solubility of C0 2 in different amounts of the amine
- Figure 29 shows a graph of solubility of C0 2 in different amounts of the amine
- Figure 30 shows a graph of solubility of C0 2 in different amounts of the amine, AMP, at 25 °C and 50 °C with cubic regression.
- the circles with bold lines represent the data with 15wt% AMP at 50 °C
- the triangles with bold dashed lines represent the data with 25wt% AMP at 50 °C
- the squares with bold lines represent the data with 15wt% AMP at 25 °C
- the rhombs with bold dashed lines represent the data with 25wt% AMP at 25 °C.
- R17 AMP
- S10 TEGDME.
- Figure 31 shows a graph of solubility comparison of C0 2 in mixtures of the amine AMP (average for each wt% of AMP) with TEGDME, with MEA and DEA at 25 °C.
- the squares with bold lines represent the data with 15wt% AMP, the lines with rhombs represent the data with 25wt% AMP.
- Figure 32 shows a graph of solubility comparison of C0 2 in mixtures of the amine, AMP (average for each wt% of AMP) and TEGDME, at 50 °C.
- the triangles with bold lines represent the data with 15wt% AMP, the lines with circles represent the data with 25wt% AMP.
- Figure 33 is a graph showing the differential heat of absorption as a function of C0 2 loading for 15wt% AMP at different temperatures. Experimental results at 25 °C are represented by the squares with bold lines, the experimental results at 50 °C are represented by the triangles with dashed bold lines. The line at 0,5 mol C0 2 /mol amine represents the maximum C0 2 loading according to the reaction stoichiometry. All the lines follow the experimental data.
- Figure 34 is a graph showing the integral heat of absorption as a function of
- Figure 36 is a graph showing the integral heat of absorption as a function of C0 2 loading for 25wt% AMP at different temperatures. Experimental results at 25 °C are represented by the rhombs with bold lines, the experimental results at 50 °C are represented by the circles with dashed bold lines. The line at 0,5 mol C0 2 /mol amine represents the maximum C0 2 loading according to the reaction stoichiometry. All the lines follow the experimental data.
- Figure 37 is a graph showing the partial pressures as a function of C0 2 loading for 15wt% AMP at different temperature. Experimental results at 25 °C are represented by the squares with bold lines, the experimental results at 50 °C are represented by the triangles with dashed bold lines. The line at 0,5 mol C0 2 /mol amine represents the maximum C0 2 loading according to the reaction stoichiometry. All the lines are cubic regressions of the experimental data.
- Figure 38 is a graph showing the partial pressures as a function of C0 2 loading for 25wt% AMP at different temperature. Experimental results at 25 °C are represented by the rhombs with bold lines, the experimental results at 50 °C are represented by the circles with dashed bold lines. The line at 0,5 mol C0 2 /mol amine represents the maximum C0 2 loading according to the reaction stoichiometry. All the lines are cubic regressions of the experimental data.
- a C0 2 containing gas stream 100 is fed into an absorbing unit 102 wherein the gas stream is contacted with a composition 104 that is also fed into the absorber 102.
- the composition 104 contains AMP and NMP or the composition 104 contains AMP and TEGDME.
- Carbon dioxide in the gas stream 100 is absorbed by the composition 104 to obtain a spent slurry of carbamate.
- a gas stream 101 with reduced C0 2 content passes out from the absorber 102. In fact, gas stream 101 may have up to 80% reduced C0 2 content.
- the slurry 106 is transferred to a mechanical separator 108 to separate most of the slurry 106 from the unreacted composition 104 which is then recycled back to the absorber 102.
- the concentrated slurry 110 is sent to a heater 112 to decompose the unstable concentrated slurry 110 to C0 2 114 and AMP 116.
- Carbon dioxide 114 is obtained at elevated pressure from the heater 112 and AMP 116 is recycled back for use in the absorber. Only modest temperature levels are required to reversibly decompose the solids in heater 112 to lean carbon dioxide 114 and AMP 116. For instance, a lean CO 2 stream 114 can be received at about 7 bars if heating up to 90 °C.
- FIG. 2 illustrates an example of the crystallized C0 2 product obtained by contacting the AMP and NMP containing composition with a C0 2 containing gas stream.
- the product in Figure 2 has a clear crystal structure in the form of a cuboid with pointy and/or scalpel edges.
- C0 2 in the gas stream reacts with the composition by the following reaction mechanism.
- One molecule of AMP reacts with a single C0 2 molecule to form a carbamate which then reacts with a second molecule of AMP to form a carbamate anion and a protonated cation:
- the mechanism is sensitive to water. In the presence of water the carbamate reacts with water to form bicarbonate.
- the reaction between a carbamate ion and water may occur as follows:
- CPA202 is a factory calibrated reaction calorimeter measuring true heat flow with a stable baseline (no reaction zero baseline).
- the CPA202 reactor has an effective volume of 250 cm 3 and is constructed out of stainless steel with glass side windows.
- a CPA202 reactor of glass and stainless steel was filled with the specific reactants and used in the experiments. During the experiment the glass windows allow the user to see changes to the solutions physical properties during an experiment e. g. color change, precipitation or foaming.
- VCR universal dosing controller
- ChemiCall v2 is a software developed by ChemiSens AB used to monitor and control the experimental equipment. Data and graphs are extracted from the program and integrated in CC-report to be able to conduct all calculations, mainly integrations.
- variable scope is a facility used to calculate new variables and they are only available inside the scope.
- This automation has two variable scopes (User set parameters, and Background calculations). Inside the background calculation scope there are two repeaters, notified in the table with dashed lines. Reaching dosing level is the deepest repeater which is responsible for controlling and dosing the pressure in small steps on a total of 0.5 bars. This is then repeated in the outer repeater Stepping from vacuum up to 2.5 bars over pressure (3.5 bars absolute).
- Condition Set [Wait for signal stability in THF, or Pressure and THF depending on the used automation script] - in this case a Signal Stability test of THF which means that the system awaits a stable signal of THF according to different parameters.
- the Signal Stability test awaits a stable signal of Pressure and THF in some of the experiments to better grasp the kinetics of the system.
- New Temperature [25 °C] - set the temperature to 25 °C, more or less only needed when the initial temperature is 50 °C in order to cool the system.
- Stop log - the logging of data is stopped.
- Stepping 0.5 The stepping was set to 1 for some of the experiments in order reach higher pressures faster
- CTRL P reg (Pressure_set_value_delayed-P)
- Pressure set val Previous (Pressure_set_value_delayed,0) ⁇ value. 99% of the ue delayed 0.99 + 0.01 ⁇ Pressure set value previous and 1% of the current
- CC-report is the program developed by ChemiSens AB used for the calculations of the data extracted from the experiments.
- a custom baseline is used when calculating the integrals of mass flow to reduce the effects of an offset in the measurements. See Figure 3. In the true heat flow case the custom baseline is used to minimize the influence of unwanted heat sources like the stirring.
- the two vertical black lines show the boundaries of the integral and the horizontal black line indicates the set baseline.
- J-C 1 L is calculated from a linear regression between partial pressure and the molar fraction or between partial pressure and concentration.
- concentration of a dissolved gas in a solvent increases in proportion to the partial pressure of the gas, (Equation 1.
- the dissolution can be both exothermic ( ⁇ H sol ⁇ 0) and endothermic ( ⁇ H sol > 0) (Jones, Atkins, 2000).
- V R Reactor head space volume (Pure NMP: 160.6 ⁇ 10 "6 m 3
- M C o 2 Molar weight of C02 (44.01 g ⁇ mole "1 )
- H A Henry' s constant for the solubility of C0 2 in solvent (Pa ⁇ m 3 ⁇ mole "1 )
- V s Volume of solvent in the sample (m 3 )
- n R Amount of C0 2 reacted with the amine (mole)
- Figure 7 compares the experimental data at 25 °C (solid lines) with article data (dashed lines) from Murrieta-Guevara and Rodriguez (1984). Note that the same physical solvent has been used but with different chemical solvents.
- the studied system (NMP+AMP) is comparable with the article data at 25 °C which make it a good candidate for C0 2 absorption in general.
- Figure 8 compares the experimental data at 50°C (solid lines) with article data (dashed lines) from Murrieta-Guevara and Rodriguez (1984). Note that the same physical solvent has been used but with different chemical solvents.
- the studied system (NMP+AMP) is comparable with the article data at 50 °C which make it a good candidate for C0 2 absorption in general.
- Figure 9 compares the experimental data at 25 °C with article data from Murrieta-Guevara, Rebolledo-Libreros, Trejo (1992), note that the same physical solvent has been used but with different chemical solvents.
- NMP+AMP studied system
- Figure 10 compares the experimental data at 50 °C with article data from Murrieta-Guevara, Rebolledo-Libreros, Trejo (1992). Note that the same physical solvent has been used but with different chemical solvents. Two types of estimations, quadratic polynomial (solid lines) and linear (dashed lines), have been added in order to see possible high pressure effects. Even at higher pressure the studied system (NMP+AMP) is somewhat comparable with the article data at 50 °C and it is still a good candidate for C0 2 absorption in general.
- the a -value depends on how long the experiments have been conducted and with which script. Overall the heat of solution is fairly equal when comparing two separate runs, under the same conditions, while the heat of crystallization differs more depending on the difficulties in modeling the crystallization. The experimental heat of solutions is closets to the article data for 15 wt% MEA.
- Table 7 shows intervals of the total amount of moles in the different fractions and the mole fraction just before the precipitation formation, ⁇ is the total amount of moles in both the gas phase (no) and the solution phase (ns). The differences between the runs may depend on that the system is supersaturated before the precipitation forms 5 or that trace amount of impurities may start the crystallization earlier stage.
- Figure 13 shows the system with 15 wt% AMP at 50 °C, precipitation is 0 formed for the experiment marked with stars between points 5 and 6 at approximately 0.225 MPa while no precipitation is formed in the experiment marked with squares. When the precipitation is formed it no longer takes place in the reaction which should make is possible for the next amine to react with new C0 2 or available C0 2 -complex, R HCOOH, to form more precipitation until the remaining amine have been consumed. 5 ProFind automation script
- Figure 16 depicts that there is a leakage in the external valve because the pressure keep increasing when the external valve is closed but the valve on the mass flow controller is open (circles). This problem is solved by closing both valves in an earlier stage (stars). This is included in the latest version of the script.
- the calculated Henry's constants differ between the ProFind scripts used.
- the latest version of the script results in graphs with a closer fit to the article data from Murrieta-Guevara and Rodriguez (1984) with a slightly different slope.
- the latest version of the script ensures that equilibrium between both pressure and true heat flow is reached and should ensure that as much carbon dioxide as possible is absorbed in the solvents. These are the Henry's constants used in the rest of the calculations.
- the regeneration temperature depends on the amount of AMP amine added in the solution. For 15 wt% the regeneration temperature can be expected to be around > 50 °C because the runs at 50 °C resulted in no precipitation at all and only one resulted in a very faint precipitation. For 25 wt% the regeneration temperature can be expected to be > 50 °C because all experiments resulted in precipitation..
- the latest version of the ProFind automation script is at a state where it can be run without any alteration during the process. It is fully automated after loading the chemicals and start parameters and there are no longer any risks for human error when the script has been launched. There are no longer any pulse errors present and consistent data can be generated in future experiments.
- the reactor temperature was constant during the experiment, either 25 °C or
- the prepared mixture for each experiment is poured into the reactor.
- the reactor is then lowered into the CPA202s water bath and the appropriate connections are plugged in. All the experiments are run at Isothermal mode, starting with a vacuum pressure of approximately -0,95bar.
- Step 4-6 are repeated until the final pressure of 3 bars or 4 bars is reached.
- the temperature is lowered if needed to 25 °C and the stirrer is stopped.
- the thermal mode is changed to inactive.
- CCReport is a computer software program developed by Chemisens AB which is used for analyzing and evaluating an experiment. In this thesis all the operating conditions were recorded as a function of time.
- Figure 17 is an example of how the three examined measurements: pressure, true heat flow and mass flow meter are shown in the program CCReport.
- the total heat of absorption for each pressure loading step was the integration of the heat flow over its time period.
- a horizontal custom baseline is chosen for each integral and the two vertical lines show the boundaries of the integration.
- the total amount of C0 2 that entered the reactor can be calculated from knowing the mass flow signal from the mass flow controller.
- the mass flow meter signal was integrated over time during the pressure loading step. With a conversion factor, ki, the total amount of C0 2 in the reactor could be calculated.
- the amount of C0 2 in the reactors head space, in the gas phase was calculated with the Ideal Gas Law by knowing the pressure differences in each stage as well as the volume of the reactors head space.
- V gas Reactor head space (ml)
- Mco 2 Molar weight of C0 2 44,01 (g /mol)
- Henry ' s law is a gas law that states that at constant temperature, the molar fraction a soluted gas in a solution is proportional to its partial pressure over that solution. This is true for physical absorption and therefore Henry's constant is calculated only for the experiments with 100 wt% of the solvent, TEGDME. Henry's constant was calculated according to Equation 2:
- the heat transfer to and from the absorption process is also important.
- the highest energy costs for a plant are in the regeneration process.
- the energy needed in the regeneration is almost the same amount of the heat of absorption.
- the heat of absorption for this thesis consists of three separate heat factors:
- V gas Reactor head space (ml)
- Figure 31 shows a comparison of the solubility experimental data of C0 2 in mixtures of AMP) and TEGDME (average for each wt% AMP) with literature data from Murrueta-Guevara and Rodriguez (1984) at 25°C.
- Figure 32 shows the same results but for 50°C.
- the dotted lines represent the article data for MEA and the dashed lines represent the article data for DEA, both at 5.1wt% and 14,3 wt% respectively.
- the lines are all cubic regressions. To note is that experiment, no. 6.1 and 6.2 both had a final pressure of 4 bars, resulting in 8 equilibrium points.
- the heat of absorption was calculated for the mixtures of AMP and TEGDME according to equation 3. These results have been plotted against the C0 2 -loading in Figure 33 with 15 wt% AMP and Figure 35 with 25 wt% AMP, as differential calculations of the heat of absorption.
- the integral plots of the heat of absorption can be seen in Figure 34 for 15 wt% AMP and Figure 36 with 25 wt% AMP, with cubic regressions.
- the C0 2 -loading is the molar amount of CO 2 absorbed divided by the total molar amount amine AMP. To note is that for the system examined the maximum CO 2 - loading is 0,5mol CCVmol amine according to the reaction stoichiometry.
- PC02 (molC0 2 /mol ⁇ 3 ⁇ 4 PC02 (molC0 2 /mol AH d ⁇ , ⁇
- the patterns from the experimental solubility data are confirmed by the data in the article from Murrieta-Guevara and Rodriguez (1984).
- the absorption levels for the experimental data of 15 wt% AMP, for both 25 °C and 50 °C, are close to those of 14,3 wt% MEA.
- the absorption levels of 25 wt% AMP exceed all the article data, for both 25°C and 50°C. It is desirable to do the experiments at higher pressures for a better comparison.
- NMP n-methyl pyrrolidone
- IEO201 1 (201 1),73 ⁇ 4e International Energy Outlook 2011 was prepared under the general direction of John Conti, Assistant Administrator for Energy Analysis (john.conti@eia.gov, 202-586-2222), and Paul Holtberg, Team Leader, Analysis Integration Team (paul.holtberg@eia.gov, 202-586-1284), 9-16, 139-144. Also available at: http://www.eia. gov/forecasts/ieo/pdf/0484(201 D.pdf
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Abstract
A method for removing carbon dioxide from a gas stream by contacting the gas stream with a composition comprising an amine and an organic solvent is disclosed.
Description
METHOD FOR REMOVING CARBON DIOXIDE FROM A GAS STREAM BY MEANS OF A SOLUTION COMPRISING 2-AMINO-2-METHYL-1 -PROPANOL (AMP)
Field of the invention
The present invention relates broadly to carbon dioxide capture methods. More 5 particularly, the invention relates a method for removing carbon dioxide from a gas stream using a composition of an amine and an organic solvent.
Background
It is generally well accepted that combustion activities resulting in the emission of carbon dioxide (C02) to the environment is undesirable. Efforts to reduce C02 emissions include reducing combustion and capturing the emitted C02.
Most of the major challenges in post-combustion C02 capture revolve around the relatively large parasitic load that the carbon capture and storage (CCS) facility imposes on the power plant. Much of this results from the energy required to regenerate the absorbent. Energy is also required for C02 compression, although this is less than that needed for regeneration. It is believed that there is less potential for further significant saving in the area of compression.
Use of chemical solvent (e.g. amine) scrubbing to remove C02 from natural gas and hydrogen has been used since 1930 (G. T. Rochelle, 2009). Absorption of C02 in a chemical solvent based process can be achieved by using a solvent or a solvent combination (W.I. Echt, 1997). The chemical solvent bonds loosely to C02 when exposed to the gas stream e.g. (flue gas) in the scrubber. The loaded solvent is then led through a stripper to regenerate the chemical solvent. Currently there are different solvents being used to capture C02 the most common of which are aqueous alkanolamines (K. Thambimuthu, 2002). Primary and secondary alkanolamines are used as solvents in C02 capture due to the fact that both primary and secondary amines form stable carbamates with C02 in aqueous solutions. Their C02 loading is limited to 0,5 mol C02/mol amine according to their reaction stoichiometry. Hydrolysis to generate the free amines occurs with all amines and can lead to the C02 loading being exceeded, especially at higher absorption pressure (S. Xu et al, 1992). Monoethanoalmine (ME A) is a primary amine that is extensively used as a chemical solvent for absorption
processes. However, MEA suffers from solvent degradation and thermal degradation during usage although is a relatively cheap amine and the amine loss is calculated to $5/ton C02 (G. T. Rochelle, 2009). Diethanolamine (DEA) is another commonly used amine for removal of C02.
In contrast, tertiary amines can reach a higher stoichiometric absorption of 1 mol C02/mol amine. However, due to tertiary amines having lower reaction rates than primary and secondary amines, reaction with C02 is somewhat harder to achieve. Sterically hindered amines in aqueous solutions also show a high stoichiometric absorption of 1 mol C02/mol amine but at absorption rates comparable to those of primary and secondary amines (G. Sarotori, W. Savage, 1983). N- methyldiethanolamine (MDEA) is a tertiary amine that because of its low reaction rate is normally mixed with a promoter such as piperazine (PZ) to improve the reaction rate. PZ is an unpleasant chemical that can cause harm to both environment and human health and has also been shown to react with C02 thereby altering the reaction mechanism.
In summary, aqueous solutions of sterically hindered amines have been widely researched as an alternative to commercial systems using monoethanolamine (MEA), and diethanolamine (DEA). The main reason for this is the higher loading capacity of the aqueous hindered-amine solutions which is mainly due to the fact that a hindered amine does not form a stable carbamate. Rather the reactions are forced towards the formation of bicarbonate which doubles the loading capability from 0.5 to 1 mole C02/mole amine.
Current amine technologies result in a loss of net power output of about 30% and a reduction of more than 10% in efficiency. There is little point of retrofitting power plants of low thermal efficiency since the efficiency losses would then render the plant uneconomical. Furthermore, the capital cost requirements are high and the water requirement is considerable, nearly double the net MWh for water-cooled plants. The solvent volatility and degradation issues have a negative impact on the process economy. The relatively low boiling point of certain amines may result in solvent carryover from the C02 regeneration step. The high temperature (i.e. large amount of energy) required for regeneration of the amine and release of captured C02 causes
degradation of the amine and decrease of the absorber efficiency. Another problem is that steam extraction for solvent regeneration reduces flow to LP turbine, which has an impact on efficiency and turn-down capability. Amine solutions with high reaction rates usually have a high heat of absorption increasing the energy demand for regeneration of the amine solution. Amine solutions with a low heat of absorption generally have a low reaction rate, increasing the amount of amine solution needed in the absorption process.
It would therefore be desirable to provide alternative amine compositions for use in the absorption of C02 from gas streams.
Summary
Consequently, the present invention seeks to mitigate, alleviate, eliminate or circumvent one or more of the above-identified deficiencies in the art and disadvantages singly or in any combination by providing, in one aspect, a method for removing carbon dioxide (C02) from a gas stream comprising the steps of:
providing a gas stream containing C02; and
contacting the gas stream with a composition comprising:
2-amino-2-methyl-l-propanol (AMP); and
a solvent selected from N-methyl-2-pyrrolidone (NMP) or triethylene glycol dimethyl ether (TEGDME);
to remove the C02 from the gas stream.
In some embodiments of the method described above, contacting the gas stream with the composition forms a solid that is separated from the composition. The solid may form in crystalline or amorphous form. Alternatively, the solid may form as a slurry. Any suitable separation unit known to the skilled person may be used to separate the solid from the composition. Separation may occur by a mechanical method such as filtration. The solid may then be pumped to a regeneration unit (if present) as described below.
According to an embodiment, the method further comprises the step of recycling the composition separated from the solid back to the contacting step.
In an embodiment, the method further comprises the step of heating the solid to release C02 and regenerate AMP. A variety of regeneration units typically known to the person skilled in the art may be used for heating the solid.
In yet another embodiment, the method further comprises the step of recycling the AMP separated from the heating step back to the contacting step.
According to some embodiments of the method, the solid is heated at a temperature below 100 °C. In a preferred embodiment of the method, the solid is heated at a temperature between about 70 to 80 °C. Any particular source of heat may be used, including waste heat, to regenerate AMP and release C02. As the solid or slurry will usually be highly concentrated, little to no energy will be lost in heating any residual NMP and TEGDME thereby increasing the method's efficiency. The inventors are of the opinion that reducing the energy needed for the regeneration will also reduce the costs of the C02 capture operation significantly as it increases the amount of energy that can be sold to market.
In some embodiments of the method, the gas stream is contacted with the composition at a temperature between about 25 to 50 °C. In one preferred embodiment of the method, the gas stream is contacted with the composition at a temperature of about 25 °C. Alternatively, the gas stream is contacted with the composition at a temperature of about 50 °C in the method.
According to a preferred embodiment of the method, the solvent is NMP. In an alternative embodiment, the solvent is TEGDME.
The source of the C02-containing gas stream is not intended to be particularly limited and may arise from a variety of applications. In some embodiments of the method, the C02-containing gas stream is a flue gas stream.
According to some embodiments of the method, the composition comprises 15 to 25 wt.% AMP.
In some embodiments of the method, the released C02 is received at elevated pressure, such as about 6 bars. In a preferred embodiment, a C02 gas stream is received at 6 bar when the solid is heated at 90°C.
According to another aspect, there is provided a use of a composition comprising:
2-amino-2-methyl-l-propanol (AMP); and
a solvent selected from N-methyl-2-pyrrolidone (NMP) or triethylene glycol dimethyl ether (TEGDME);
to remove C02 from a gas stream.
In some embodiments of the use described above, AMP and C02 react to form a solid that is separated from the composition.
In another embodiment of the use, the composition separated from the solid is recycled to remove C02 from the gas stream.
According to another embodiment of the use, the solid is heated to release C02 and regenerate AMP.
In some embodiments of the use, the AMP separated from the heating step is recycled back to the composition to remove C02 from the gas stream.
According to some embodiments of the use, the solid is heated at a temperature below 100 °C.
In some embodiments of the use, the solid is heated at a temperature between about 70 to 80 °C.
In an embodiment of the use, the gas stream is contacted with the composition at a temperature between about 25 to 50 °C. In one preferred embodiment of the use, the gas stream is contacted with the composition at a temperature of about 25 °C. In an alternative embodiment of the use, the gas stream is contacted with the composition at a temperature of about 50 °C.
In an embodiment of the use, the solvent is NMP. In an alternative embodiment of the use, the solvent is TEGDME.
Similar to the method described above, the source of the C02-containing gas stream in the use is not intended to be particularly limited and may arise from a variety of applications. In some embodiments of the use, the C02-containing gas stream is a flue gas stream.
In some embodiments of the use, the composition comprises 15 to 25 wt.%
AMP.
According to some embodiments of the use, the released C02 has an elevated pressure, such as about 6 bars.
The method and use described above allows for waste heat to be utilized in the step of regenerating AMP, lowering of the overall heat demand for regeneration of AMP and release of C02, and decrease of the energy demand in the subsequent compression and liquefaction of C02. The method and use described above provides an improved C02 capture technology with great potential to reduce the energy penalty of the C02 capture process compared to current post-combustion capture technologies.
The method and use as described above utilize the specific organic solvents NMP and TEGDME instead of water as is used in the prior art. Without wishing to be bound by theory, the inventors believe that in NMP and TEGDME, with little or no water present, the hindered amine AMP cannot react further to produce bicarbonate. Although this limits the loading to 0.5 mole C02/mole AMP due to stoichiometry, the carbamate formed is quite unstable which is advantageous during regeneration of AMP. Preferably, the carbamate formed will not be dissolved in the solution but will form a precipitate that may be separated from the solution. Regeneration of AMP with concomitant release of C02 can then be achieved using less solvent or at occasions preferred to the skilled person. The inventors further believe the NMP and TEGDME solvents offer two significant advantages over aqueous amine solutions. Firstly, the absorption rate is at least five times faster in NMP and TEGDME due to the higher solubility of C02. Secondly, an insoluble and thermodynamically unstable product, i.e. a carbamate complex, is formed.
Without wishing to be bound by theory again, the inventors are also of the opinion that not only does the sterically hindered amine AMP provides twice the equilibrium C02-loading capacity (like the tertiary amine MDEA) compared to primary or secondary amines, but that it also has a much faster reaction rate than MDEA.
Further, advantageous features of various embodiments of the invention are defined in the dependent claims and within the detailed description below.
Brief description of the drawings
Figure 1 shows a schematic of the method of removing C02 from a gas stream according to a preferred embodiment of the invention.
Figure 2 shows two images of the crystallized C02 product obtained by contacting the AMP and NMP containing composition with a C02 containing gas stream according to a preferred embodiment of the invention. The picture on the left is a microscopic image at 100x zoom while the right image is a microscopic image at 400x zoom.
Figure 3 shows a CC-report in integration mode with custom baseline chosen as used in the C02 absorption measurements described further below.
Figure 4 illustrates a graph of solubility of C02 in the pure physical solvent NMP according to a preferred embodiment of the invention.
Figure 5 shows a graph of solubility of C02 in mixtures of physical and chemical solvents (NMP+AMP). Key: S18 = NMP, R17 = AMP.
Figure 6 shows a graph of solubility of C02 in mixtures of physical and chemical solvents (NMP+AMP) with quadratic polynomial regressions. Key: S18 = NMP, R17 = AMP.
Figure 7 shows a graph of solubility of C02 in mixtures of physical and chemical solvents (NMP + Specified amine), 25 °C, solid lines. Key: R17 = AMP. The article data (MEA & DEA) from Murrieta-Guevara and Rodriguez 1984 is shown in dashed lines.
Figure 8 shows a graph of solubility of C02 in mixtures of physical and chemical solvents (NMP + Specified amine), 50 °C, solid lines. Key: R17 = AMP. The article data (MEA & DEA) from Murrieta-Guevara and Rodriguez 1984 is shown dashed lines.
Figure 9 shows a graph of solubility of C02 in mixtures of physical and chemical solvents (NMP + Specified amine), 25 °C. Key: R17 = AMP. The article data (MEA & DEA) is from Murrieta-Guevara, Rebolledo-Libreros, Trejo 1992.
Figure 10 shows graph of solubility of C02 in mixtures of physical and chemical solvents (NMP + Specified amine), 50 °C. Key: R17 = AMP. The article data (MEA & DEA) is from Murrieta-Guevara, Rebolledo-Libreros, Trejo 1992.
Figure 11 depicts a partial run of true heat flow measurement during C02 absorption, 25 wt% AMP 25 °C.
Figure 12 depicts a complete run of true heat flow measurement during C02 absorption, 25 wt% AMP 25 °C.
Figure 13 shows a graph of solubility in C02 in 15 wt% AMP at 50 °C.
Figure 14 shows a graph of data extracted from the early version of the ProFind script, pure NMP at 50 °C.
Figure 15 shows a graph of data extracted from the latest version of the ProFind script, pure NMP at 50 °C.
Figure 16 shows a graph of data extracted from the ProFind script, pure NMP at 25 °C. Notice the difference between pressure point 1 & 2 (circles) vs. 3 & 4 (stars).
Figure 17 depicts an example of how the three parameters studied (pressure, true heat flow, mass flow meter) looked in the program CCReport for experiment no. 3.3 described below in relation to absorption of C02 by a composition comprising AMP and TEGDME.
Figure 18 depicts part of a run in experiment no. 4.1 described below described below in relation to absorption of C02 by a composition comprising AMP and TEGDME. Figure 18 shows the boundaries for the integral calculations being made in the program CCReport. The horizontal bold black line is the baseline while the two vertical bold black lines are the boundaries for the integral.
Figure 19 shows a graph of solubility of C02 in the pure solvent (100wt%) TEGDME at 25 °C. The dashed bold lines with circles represent the article from Henni (2005) and the article from Sciamanna and Lynn (1988). Bold lines with triangles and squares represent the experimental data according to a preferred embodiment of the invention.
Figure 20 shows a graph of solubility of C02 in the pure solvent (100wt%) TEGDME at 50 °C. The dashed bold lines with circles represent the article from Henni (2005) and the article from Sciamanna and Lynn (1988). Bold lines with triangles and squares represent the experimental data according to a preferred embodiment of the invention.
Figure 21 shows a graph of solubility of C02 in the pure solvent (100wt%) TEGDME at 25 °C and 50 °C. The dashed thin lines represent the article from Henni
(2005) and the article from Sciamanna and Lynn (1988) and the article from Kodama et al. (2011). Bold dashed lines represent the experimental data whilst bold lines represent the experimental data at 50 °C according to a preferred embodiment of the invention.
Figure 22 shows a graph of solubility of C02 in 15wt% AMP at both experimental temperatures (i.e. 25 °C and 50 °C). The squares represent the data at 25 °C and the triangles represent the data at 50 °C.
Figure 23 shows a graph of solubility of C02 in 15wt% AMP at both experimental temperatures (i.e. 25 °C and 50 °C) with cubic regression. The bold lines with squares represent the data at 25 °C and the dashed bold lines with triangles represent the data at 50 °C.
Figure 24 shows a graph of solubility of C02 in 25wt% AMP at both experimental temperatures (i.e. 25 °C and 50 °C). The squares represent the data at 25 °C and the triangles represent the data at 50 °C.
Figure 25 shows a graph of solubility of C02 in 25wt% AMP at both experimental temperatures (i.e. 25 °C and 50 °C) with cubic regression. The bold lines with squares represent the data at 25°C and the dashed bold lines with triangles represent the data at 50 °C.
Figure 26 shows a graph of solubility of C02 in different amounts of the amine, AMP, at 25 °C. The squares represent the data with 15wt% AMP and the rhombs represent the data with 25wt% AMP.
Figure 27 shows a graph of solubility of C02 in different amounts of the amine, AMP, at 50 °C with cubic regression. The squares with bold lines represent the data with 15wt% AMP and the rhombs with bold dashed lines represent the data with 25wt% AMP.
Figure 28 shows a graph of solubility of C02 in different amounts of the amine,
AMP, at 50 °C. The triangles represent the data with 15wt% AMP and the circles represent the data with 25wt% AMP.
Figure 29 shows a graph of solubility of C02 in different amounts of the amine,
AMP, at 50 °C with cubic regression for 15wt% AMP and for 25wt% AMP. The circles with bold lines represent the data with 15wt% AMP and the triangles with bold dashed lines represent the data with 25wt% AMP.
Figure 30 shows a graph of solubility of C02 in different amounts of the amine, AMP, at 25 °C and 50 °C with cubic regression. The circles with bold lines represent the data with 15wt% AMP at 50 °C, the triangles with bold dashed lines represent the data with 25wt% AMP at 50 °C, the squares with bold lines represent the data with 15wt% AMP at 25 °C, the rhombs with bold dashed lines represent the data with 25wt% AMP at 25 °C. Key: R17 = AMP, S10 = TEGDME.
Figure 31 shows a graph of solubility comparison of C02 in mixtures of the amine AMP (average for each wt% of AMP) with TEGDME, with MEA and DEA at 25 °C. The squares with bold lines represent the data with 15wt% AMP, the lines with rhombs represent the data with 25wt% AMP. Article data from Murrieta-Guevara and Rodriguez (1984) for MEA are the dotted lines and the data for DEA are the dashed lines. All lines are cubic regressions. Key: R17 = AMP.
Figure 32 shows a graph of solubility comparison of C02 in mixtures of the amine, AMP (average for each wt% of AMP) and TEGDME, at 50 °C. The triangles with bold lines represent the data with 15wt% AMP, the lines with circles represent the data with 25wt% AMP. Article data from Murrieta-Guevara and Rodriguez (1984) for MEA are the dotted lines and the data for DEA are the dashed lines. All lines are cubic regressions. Key: R17 = AMP.
Figure 33 is a graph showing the differential heat of absorption as a function of C02 loading for 15wt% AMP at different temperatures. Experimental results at 25 °C are represented by the squares with bold lines, the experimental results at 50 °C are represented by the triangles with dashed bold lines. The line at 0,5 mol C02/mol amine represents the maximum C02 loading according to the reaction stoichiometry. All the lines follow the experimental data.
Figure 34 is a graph showing the integral heat of absorption as a function of
C02 loading for 15wt% AMP at different temperatures. Experimental results at 25 °C are represented by the squares with bold lines, the experimental results at 50 °C are represented by the triangles with dashed bold lines. The line at 0,5 mol C02/mol amine represents the maximum C02 loading according to the reaction stoichiometry. All the lines are cubic regressions of the experimental data.
Figure 35 is a graph showing the differential heat of absorption as a function of C02 loading for 25wt% AMP at different temperatures. Experimental results at 25 °C are represented by the rhombs with bold lines, the experimental results at 50 °C are represented by the circles with dashed bold lines. The line at 0,5 mol C02/mol amine represents the maximum C02 loading according to the reaction stoichiometry. All the lines follow the experimental data.
Figure 36 is a graph showing the integral heat of absorption as a function of C02 loading for 25wt% AMP at different temperatures. Experimental results at 25 °C are represented by the rhombs with bold lines, the experimental results at 50 °C are represented by the circles with dashed bold lines. The line at 0,5 mol C02/mol amine represents the maximum C02 loading according to the reaction stoichiometry. All the lines follow the experimental data.
Figure 37 is a graph showing the partial pressures as a function of C02 loading for 15wt% AMP at different temperature. Experimental results at 25 °C are represented by the squares with bold lines, the experimental results at 50 °C are represented by the triangles with dashed bold lines. The line at 0,5 mol C02/mol amine represents the maximum C02 loading according to the reaction stoichiometry. All the lines are cubic regressions of the experimental data.
Figure 38 is a graph showing the partial pressures as a function of C02 loading for 25wt% AMP at different temperature. Experimental results at 25 °C are represented by the rhombs with bold lines, the experimental results at 50 °C are represented by the circles with dashed bold lines. The line at 0,5 mol C02/mol amine represents the maximum C02 loading according to the reaction stoichiometry. All the lines are cubic regressions of the experimental data.
Detailed description of preferred embodiments
General remarks
Although the present invention has been described above with reference to specific illustrative embodiments, it is not intended to be limited to the specific form set forth herein. Any combination of the above mentioned embodiments should be appreciated as being within the scope of the invention. Rather, the invention is limited
only by the accompanying claims and other embodiments than the specific above are equally possible within the scope of these appended claims.
In the claims, the term "comprises/comprising" does not exclude the presence of other species or steps. Additionally, although individual features may be included in different claims, these may possibly advantageously be combined, and the inclusion in different claims does not imply that a combination of features is not feasible and/or advantageous. In addition, singular references do not exclude a plurality. The terms "a", "an", "first", "second" etc. do not preclude a plurality.
In the claims, the term "about" is to be interpreted as "approximately" and implies that not only is the exact value or range (e.g. temperature) recited after "about" included but also values slightly lower or higher than the recited value or range.
Method and Use
A schematic of the method according to one embodiment of the invention will now be described with reference to Figure 1. In the method a C02 containing gas stream 100 is fed into an absorbing unit 102 wherein the gas stream is contacted with a composition 104 that is also fed into the absorber 102. The composition 104 contains AMP and NMP or the composition 104 contains AMP and TEGDME. Carbon dioxide in the gas stream 100 is absorbed by the composition 104 to obtain a spent slurry of carbamate. A gas stream 101 with reduced C02 content passes out from the absorber 102. In fact, gas stream 101 may have up to 80% reduced C02 content. The slurry 106 is transferred to a mechanical separator 108 to separate most of the slurry 106 from the unreacted composition 104 which is then recycled back to the absorber 102. The concentrated slurry 110 is sent to a heater 112 to decompose the unstable concentrated slurry 110 to C02 114 and AMP 116. Carbon dioxide 114 is obtained at elevated pressure from the heater 112 and AMP 116 is recycled back for use in the absorber. Only modest temperature levels are required to reversibly decompose the solids in heater 112 to lean carbon dioxide 114 and AMP 116. For instance, a lean CO2 stream 114 can be received at about 7 bars if heating up to 90 °C. However, sufficient regeneration of CO2 114 and AMP 116 can be done at, for instance, 70 °C.
Figure 2 illustrates an example of the crystallized C02 product obtained by contacting the AMP and NMP containing composition with a C02 containing gas stream. The product in Figure 2 has a clear crystal structure in the form of a cuboid with pointy and/or scalpel edges. Without wishing to be bound by theory, the inventors believe C02 in the gas stream reacts with the composition by the following reaction mechanism. One molecule of AMP reacts with a single C02 molecule to form a carbamate which then reacts with a second molecule of AMP to form a carbamate anion and a protonated cation:
RNH2 + C02→ RNHCOOH
RNHCOOH + RNH2 RNHCOO' + RNH
The mechanism is sensitive to water. In the presence of water the carbamate reacts with water to form bicarbonate. The reaction between a carbamate ion and water may occur as follows:
RNHCOO- + H20 ≠ RNH2 + HCO^
It is important that little to no water is present in the described method and use to ensure no bicarbonate is generated.
Experimental
The following examples are mere examples and should by no mean be interpreted to limit the scope of the invention. Rather, the invention is limited only by the accompanying claims.
General Procedures
All commercial reagents were used as received. All experiments were conducted with a Chemical Process Analyzer (CPA 202) from ChemiSens AB, Sweden. CPA202 is a factory calibrated reaction calorimeter measuring true heat flow with a stable baseline (no reaction zero baseline). The CPA202 reactor has an effective volume of 250 cm3 and is constructed out of stainless steel with glass side windows. A CPA202 reactor of glass and stainless steel was filled with the specific reactants and used in the experiments. During the experiment the glass windows allow the user to see changes to the solutions physical properties during an experiment e. g. color change, precipitation or foaming.
The CPA202 is connected to the universal dosing controller (VCR) and a controlling unit that together regulate the experiments. An automated script written in ProFind Automation is used in the experiments. ChemiCall v2 is a software developed by ChemiSens AB used to monitor and control the experimental equipment. Data and graphs are extracted from the program and integrated in CC-report to be able to conduct all calculations, mainly integrations.
In general, two different ProFind Automation scripts were created with some help from ChemiSens in order to automate the process as much as possible to reduce human error. The main experiments used script number 1 which seeks stability in the True Heat Flow (THF) between each step and script number 2 seeks stability in Pressure and THF between each step to better study the absorption abilities when the system moves to equilibrium.
Abbreviations
The following abbreviations are used
AMP 2-Amino-2-methyl-l-propanol
C02 Carbon dioxide
DEA Diethanolamine
MDEA N-Methyldiethanolamine
MEA Monoethanolamine
NMP N-methyl-2-pyrrolidone
PZ Piperazine
TEGDME Triethylene glycol dimethyl ether
Absorption of CO? by a composition comprising AMP and NMP
Each experiment was conducted with 100 grams of total sample with different amounts of the included solvents:
1. 100 wt% NMP
2. 85 wt% NMP and 15 wt% AMP
3. 75 wt% NMP and 25 wt% AMP
Samples were weighted on a Sartorius scale, type 1574 with a maximum weight of 4200.0 g. The accuracy of measurement according to the scale was 0.05 for weight of 2000 g and 0.1 for weight of 4200 g. All samples were measured and filled in the reactor on the scale first with NMP to 85.00 g or 75.00 g then added up with AMP to lOOg.
For an overview of the process see Table 1 below. Table 2 and Table 3 clarify the variables and constants included in the ProFind automation. A summarized and detailed description of the ProFind automation scripts is now presented.
The operator alters three factors before the start of the run which are:
1. Final_pressure_level - At what pressure is the experiment conducted? Be sure to add 1 because the measurements start from vacuum at -1 bar (0 bars absolute), (e.g. 3.5 bar)
2. Stepping - How large shall the pressure steps be? (e.g. 0.5 bar)
3. Temperature - At what temperature is the experiment conducted? (e.g. 25 °C)
First off the logging of all available parameters is started. Then a variable scope is created which holds all the different variables used in the ProFind Automation. A variable scope is a facility used to calculate new variables and they are only available inside the scope. This automation has two variable scopes (User set parameters, and Background calculations). Inside the background calculation scope there are two repeaters, notified in the table with dashed lines. Reaching dosing level is the deepest repeater which is responsible for controlling and dosing the pressure in small steps on a total of 0.5 bars. This is then repeated in the outer repeater Stepping from vacuum up to 2.5 bars over pressure (3.5 bars absolute).
Step by step explanation to the ProFind automation script:
1. Start log - the logging of the data is started
2. Experiment temperature - sets the temperature in the experiment
3. Stirrer speed - sets the stirrer speed in the experiment
4. Condition Set [Wait for signal stability in THF]- in this case a Signal Stability test of THF which means that the system awaits a stable signal of THF according to different parameters
5. Set initial dosing level [0] - zeroing the mass flow input signal to be sure that no mass flow is started
6. Signal Control [Pump_MS3+(Stepping/100)] - Adds a specified number to the open position Pump_MS3 which is used by the program to know where in the experiment it is.
7. Valve Control [Open] - opens the valve
8. Dosing Control [CTRL] - pressure stepping in small intervals to a total of 0.5 bar
9. Valve Control [Close] - close the valve
10. Condition Set [Wait for signal stability in THF, or Pressure and THF depending on the used automation script] - in this case a Signal Stability test of THF which means that the system awaits a stable signal of THF according to different parameters. The Signal Stability test awaits a stable signal of Pressure and THF in some of the experiments to better grasp the kinetics of the system.
11. Dosing control [0] - zeroing the mass flow
12. New Temperature [25 °C] - set the temperature to 25 °C, more or less only needed when the initial temperature is 50 °C in order to cool the system.
13. Condition Set [Temperature below 25.1 °C] - Condition met when the reactor temperature is lower than 25.1 °C
14. Inactive - inactivates the thermal mode on the reactor
15. Stirrer speed [0 rpm] - stops the stirring
16. Stop log - the logging of data is stopped.
Table 1. ProFind Automation. Dashed lines indicates repeater.
Start log
User set parameters
Experiment temperature [25 °C or 50 °C]
Stirrer Speed [300 rpm]
Condition Set [Wait for signal stability in THF]
Set initial dosing level [0]
1 Background calculations J
Stepping
Signal Control [Pump_MS3+(Stepping/100)] -
Timer 2 s
Valve Control [Open]
Timer 2 s
Reaching dosing level -
- Dosing Control [CTRL] -
-
Timer 2 s
Valve Control [Close]
Dosing Control [0] -
- Condition Set [Wait for signal stability in THF, or Pressure and THF depending - on the used automation script]^ *
New Temperature [25 °C]
Condition set [Temperature below 25.1 °C]
Inactive
Stirrer speed [0 rpm]
Stop log
Table 2. User set parameters
User set parameters
Name Expression Explanation
Initial dosing level 1-1 To be sure 0 = zero
Final pressure in bars, starts from vacuum at -1
Final pressure level 3.5 bar (0 bars absolute)
For the experiments conducted with focus on the
kinetics the Final_pressure level where set to 5
Stepping in bar
Stepping 0.5 The stepping was set to 1 for some of the experiments in order reach higher pressures faster
Weight in grams. Not included in any ProFind-
Loaded amount 100
calculations. Included only in the log
Table 3. Background calculations
Background calculations
Name Expression Explanation
The experiment
Signal compare, Experiment_stop is lower
Stepping stops when this than 0.0001
condition is met
Pressure set val Place for
Pump_MS3- 100
ue calculation
Pressure in the
P Pressure A+l-NMP vap_pres reactor, starts with vacuum
Signal Compare, Break var lower than All of the
Reaching dosing specified following level conditions must be
Timer 150 s true to continue
Regulator specific
P reg 20
constant
Algorithm for stepping with
CTRL P reg■ (Pressure_set_value_delayed-P)
pressure in the process
Stepping stop when
Break var Pressure_set_value-P
expression is met
The experiment
Experiment stop Final_pressure_level - Pressure set value ends when this expression is met
STOP 1-1 To be sure 0 = zero
Access a precious
Pressure set val Previous(Pressure_set_value_delayed,0)■ value. 99% of the ue delayed 0.99 + 0.01 ■ Pressure set value previous and 1% of the current
/ 10 Cl 4290.3 \
( 10 214.11+ReactorTemperature \ NMPs vapour
NMP vap pres pressure (Whitfield
■ 0.0013328 et al, 1999)
CC-report is the program developed by ChemiSens AB used for the calculations of the data extracted from the experiments. A custom baseline is used when calculating the integrals of mass flow to reduce the effects of an offset in the measurements. See Figure 3. In the true heat flow case the custom baseline is used to minimize the influence of unwanted heat sources like the stirring. The two vertical black lines show the boundaries of the integral and the horizontal black line indicates the set baseline.
Equations Henry 's law
Henry's constant, J-C1 L is calculated from a linear regression between partial pressure and the molar fraction or between partial pressure and concentration. In physical absorption, the concentration of a dissolved gas in a solvent increases in proportion to the partial pressure of the gas, (Equation 1.
Pi = Wi,L ' xi (Equation 1 for gaseous component i in solvent L.
However in chemical absorption Henry's law does not hold because the chemical absorption isotherm is nonlinear. (Schlauer, 2008)
Because of this the Henry's constants are calculated for the pure physical solvent and then used for the mixtures with the sterically hindered amine to give an approximated heat of crystallization value. This makes it possible to compare the different systems to each other and to previously conducted article data.
Heat of solution
Change of enthalpy per mole when a substance dissolves to form a very dilute solution is called the enthalpy of solution. The dissolution can be both exothermic ( Δ Hsol < 0) and endothermic ( Δ Hsol > 0) (Jones, Atkins, 2000).
The heat of solution is calculated with |Equation 2, (Hans T. Karlsson, 2008). rtend f(HeatFiow) dHeatFlow - VR■ Pco, [Equation 2 u tstart 2
^sol
The absorbed amount of carbon dioxide was calculated according to (Equation 3, (Hans T. Karlsson, 2008). rtend /-(Mass /ow) dM ass Flow■ B, prn ■ VD
n = tstart . c°2 (Equation 3
Mco7 R■ T
VR = Reactor head space volume (Pure NMP: 160.6■ 10"6 m3
AMP 15 wt%: 159.2■ 10"6 m3, AMP 25 wt%: 158.2■ 10"6 m3)
B1 = Mass flow conversion factor (0.0050 g■ V"1■ s"1)
Pco2 = Partial pressure of C02 (Pa)
MCo2 = Molar weight of C02 (44.01 g■ mole"1)
R = Gas constant (8.3145 m3■ Pa■ K"1■ mole"1)
T = Reactor temperature (K)
ns = Absorbed amount of C02 (mole)
Heat of crystallization
The heat of crystallization is calculated with |Equation 4 and (Equation 5, (Hans T. Karlsson, 2008). nR = ns — (Equation 4
HA = Henry' s constant for the solubility of C02 in solvent (Pa■ m3■ mole"1)
Vs = Volume of solvent in the sample (m3) nR = Amount of C02 reacted with the amine (mole)
AHcry (Equation 5 rtend f(Heatpiow dHeatFlow - ns■ AHsol - VR■ PCO
tstart 2
2 KA rtend f(HeatFiow dHeatFlow - ns■ AHsol - VR■ PC07
t start 2
Results
Henry 's constants
In Figure 4 the solubility of C02 in pure physical solvent (NMP) is presented. The figure clearly indicates the difference between the scripts. The lines with squares and circles are results from the early version of the script and the lines with stars and triangles are results from the latest version of the script. The results from the new
version shown as lines with in diamonds and crosses have a much closer fit to the article data from (Murrieta-Guevara and Rodriguez 1984).
In Table 4 below the results (slopes) from the linear regressions of the data in Figure 4 are presented. The slopes are the calculated Henry's constants. The NMP equilibrium constants are used in the heat of crystallization calculations for both the pure and mixed solvents.
Table 4. Henry's constants from the different scripts together with reference data from several articles. The NMP equilibrium data is from the latest version of the script.
Experimental data
In Figure 5 the solubility of C02 in some of the conducted experiments of mixtures of physical and chemical solvents (NMP+AMP) is plotted for all the mixtures and temperatures studied.
In Figure 6 the same systems as in Figure 5 are plotted but with added quadratic polynomial regressions. Note that for AMP 25 wt% 25 °C the slope of the quadratic polynomial regression is approximated from AMP 25 wt% 50 °C in order to make it comparable due to the fact that only the four first equilibrium points were generated in the automation script (this in turn is because the latest version of the automation script needs more time to stabilize between pulses).
Comparison between experimental data and article data
Figure 7 compares the experimental data at 25 °C (solid lines) with article data (dashed lines) from Murrieta-Guevara and Rodriguez (1984). Note that the same physical solvent has been used but with different chemical solvents. The studied system (NMP+AMP) is comparable with the article data at 25 °C which make it a good candidate for C02 absorption in general.
Figure 8 compares the experimental data at 50°C (solid lines) with article data (dashed lines) from Murrieta-Guevara and Rodriguez (1984). Note that the same physical solvent has been used but with different chemical solvents. The studied system (NMP+AMP) is comparable with the article data at 50 °C which make it a good candidate for C02 absorption in general.
Figure 9 compares the experimental data at 25 °C with article data from Murrieta-Guevara, Rebolledo-Libreros, Trejo (1992), note that the same physical solvent has been used but with different chemical solvents. Two types of estimations, quadratic polynomial (solid lines) and linear (dashed lines), have been added in order to see possible high pressure effects. Even at higher pressure the studied system (NMP+AMP) is somewhat comparable with the article data at 25 °C and it is still a good candidate for C02 absorption in general.
Figure 10 compares the experimental data at 50 °C with article data from Murrieta-Guevara, Rebolledo-Libreros, Trejo (1992). Note that the same physical solvent has been used but with different chemical solvents. Two types of estimations, quadratic polynomial (solid lines) and linear (dashed lines), have been added in order to see possible high pressure effects. Even at higher pressure the studied system
(NMP+AMP) is somewhat comparable with the article data at 50 °C and it is still a good candidate for C02 absorption in general.
Heat of absorption (AHsoi) and Heat of crystallization (AHcry)
The results from the heat of absorption calculations are presented in Table 5 below. The runs have been included in the table together with a final mole ratio of C02 and amine in order to compare these with article data. For AMP 15 wt% at 25 °C the pressure steps were set to 1 instead of 0.5.
The a -value depends on how long the experiments have been conducted and with which script. Overall the heat of solution is fairly equal when comparing two separate runs, under the same conditions, while the heat of crystallization differs more depending on the difficulties in modeling the crystallization. The experimental heat of solutions is closets to the article data for 15 wt% MEA.
Table 5. Heat of absorption, where is the final mole ratio of C02/ Amine in the liquid phase
Experimental Data Article Data, Murrieta-Guevara (1992)
AHsol AHsol AHsol
[kJ/mole] [kJ/mole] [kJ/mole]
T AHsol AHcry
Compound NMP + NMP + NMP +
[°C] [kJ/mole] [kJ/mole] 15 15 30 wt% wt% wt%
MEA DEA DEA
NMP 25 -10.1 - - - - - -
NMP 50 -11.6 - - - - - -
NMP,
25 -12.9 - - - - - - Equilibrium
NMP,
50 -14.9 - - - - - - Equilibrium
AMP 15
25 -82.0 336 0.77 -26.9 - - 0.8 wt%, 1st
AMP 15
wt%, EQ
(Larger 25 -62.2 221 0.98 -17.9 - - 1.0 pressure
steps)
AMP 15
50 -69.1 257 0.54 -67.5 -42.3 -40.3 0.5 wt%, 1st
AMP 15
50 -84.8 306 0.59 -49.4 -35.8 -31.7 0.6 wt%, 2nd
AMP 25
25 -67.9 300 0.47 -67.5 -42.3 -40.3 0.5 wt%, 1st
AMP 25
25 -70.9 158 0.43 -89.1 -50.6 -53.1 0.4 wt%, EQ
AMP 25
50 -104 272 0.53 -67.5 -42.3 -40.3 0.5 wt%, 1st
AMP 25
50 -93.0 255 0.54 -67.5 -42.3 -40.3 0.5 wt%, 2nd
Precipitation
When the carbon dioxide reacts with the AMP amine at low temperatures, 25 °C, a white carbamate precipitation is formed. Fainter forms of precipitation are formed even at higher temperatures when a larger amount of AMP is present. Strong precipitations were formed in the mixture with 15 wt% AMP and 25 wt% AMP at 25 °C and fainter precipitations were sometimes formed at 50 °C. The precipitation formed in 25 wt% AMP at 25 °C was not as viscous as the one at 50 °C. Both the strong and faint precipitations were easily dissolved in water.
When pure AMP reacts with water a barely visible precipitation is formed, however it is clearly different from the more viscous carbon dioxide precipitation.
In the faint precipitation there are some traces of a stronger precipitation on the bottom of the reactor due to the sedimentation effects. The stronger precipitations somewhat reduces the stirring speed depending on the viscosity of the precipitation. The strongest precipitations results in a coating of the reactor walls which no longer participates in the stirring. However, even with the strongest precipitation the stirring is still functional. The precipitation data is presented in Table 6 below.
Table 6. Precipitation formed in mixtures between NMP and AMP. Amount of AMP noted in columns. Scale from 0 to 4 describes the type of precipitation in addition to the text.
By studying the data from the experiments above it is possible to somewhat determine how much carbon dioxide have entered and absorbed in the solution just before the precipitation is formed. The time at which the precipitations form have not been possible to characterize exactly but it has been noted in the experiments that the true heat flow breaks its pattern when the precipitation is formed. By studying when the true heat flow notably differs from its pattern some interesting data could be extracted. This is depicted in Figure 11 (part of run) and Figure 12 (complete run) where the true heat flow breaks its pattern inside the green square. The solid black line shows the pressure in bars, the solid blue line shows the mass flow in volts and the red dashed line shows the true heat flow in watts.
Table 7 shows intervals of the total amount of moles in the different fractions and the mole fraction just before the precipitation formation, ηχ is the total amount of moles in both the gas phase (no) and the solution phase (ns). The differences between the runs may depend on that the system is supersaturated before the precipitation forms 5 or that trace amount of impurities may start the crystallization earlier stage.
Table 7. Total amount of moles in the different fractions and the mole fraction, just before the precipitation formation, shown in intervals.
Figure 13 shows the system with 15 wt% AMP at 50 °C, precipitation is 0 formed for the experiment marked with stars between points 5 and 6 at approximately 0.225 MPa while no precipitation is formed in the experiment marked with squares. When the precipitation is formed it no longer takes place in the reaction which should make is possible for the next amine to react with new C02 or available C02-complex, R HCOOH, to form more precipitation until the remaining amine have been consumed. 5 ProFind automation script
In Figure 14, data extracted from an early version of the ProFind script is shown. The solid black line shows the pressure in bars, the solid blue line shows the mass flow in volts and the red dashed line shows the true heat flow in watts. This script seeks only stability in true heat flow between each pulse. The pressure does not have 0 enough time to reach equilibrium and more carbon dioxide could possibly be absorbed.
Compare this to Figure 15 where the script seeks stability in both pressure (squares) and
true heat flow. This takes longer time between each pulse but ensure that equilibrium has been reached. The squares show that the pressure is not stable between each pulse.
The circles in Figure 14 represent pulse errors because the script for a short period of time believe that it has reached the specified break variable, no such errors are to be found in the latest version of the script, Figure 15, due to an added timer in each block of the script. As mentioned earlier there is great difference between the original script and the final version which can be seen in the Henry's constant graphs, Figure 4, where the triangle and star marks data from the latest version of the script, closer to the article data than the early version of the script. In Figure 15, the squares indicate point where pressure has reached equilibrium. This script also seeks stability in true heat flow between each pulse.
Figure 16 depicts that there is a leakage in the external valve because the pressure keep increasing when the external valve is closed but the valve on the mass flow controller is open (circles). This problem is solved by closing both valves in an earlier stage (stars). This is included in the latest version of the script.
Experimental data for the solubility of C02 in pure and mixed solvents
Table 8. Experimental data for the solubility of C02 in pure and mixed solvents, mole fraction, partial pressure, concentration.
xco2 pco2 Cco2 xco2 pco2 Cco2 rfemoiei rfemoiei
[MPa] [MPa]
L m3 J L m3 J
NMP, 25 °C NMP, 50 °<
0.00155 O.0295 Ο.ΟΙ60 Ο.ΟΟ295 Ο.Ο556 0.0307
0.00579 O.0683 O.0604 O.OO581 O.0831 0.0605
0.0133 0.II8 O.139 0.0105 O.125 0.110
0.0203 O.168 O.215 0.0153 O.174 0.161
0.0277 O.219 Ο.295 O.0250 Ο.275 0.266
0.0352 O.271 Ο.378 O.0341 Ο.375 0.366
0.0424 0.321 0.459
NMP, 25 °C, Equilibrium NMP, 50 °C, Equilibrium
0.00290 0.0230 0.0302 0.00219 O.0219 O.0227
0.00837 0.0597 0.0875 0.00585 O.0566 O.0609
0.0158 0.105 0.167 0.0108 O.105 0.113
0.0239 0.156 0.253 0.0160 O.155 O.168
0.0213 O.207 Ο.226
NMP + 15 wt% AMP, 25 °C NMP + 15 wt% AM [P, 50 c
O.0291 0.00755 0.311 0.0154 O.0242 0.162
O.0764 0.0921 0.858 O.0372 O.0680 0.401
O.0806 0.123 0.910 O.0496 0.113 0.542
O.0887 0.183 1.011 O.0593 O.163 0.654
O.0946 0.233 1.085 O.0635 O.204 0.704
0.102 0.298 1.178 O.0710 O.261 0.793
O.IO6 0.333 1.227 O.0772 O.313 0.868
0.112 0.383 1-305 O.0820 Ο.358 0.927
NMP + 25 wt% AMP, 25 °C, Equilibrium NMP + 25 wt% AM [P, 50 c
0.00825 0.00906 0.0864 O.0257 0.0170 0.275
0.0878 0.0147 1.000 O.0565 O.0472 0.622
0.0958 0.0336 1.101 O.0845 O.0585 0.958
0.1034 0.0778 1.198 O.107 O.169 1.243
O.112 O.220 1-315
0.117 Ο.273 I.382
0.122 Ο.325 I.447
O.I27 Ο.357 I.5IO
Experimental data for heat of solution ( A H_sol) and heat of crystallization ( AH_cry) in pure and mixed solvents
Table 9. Experimental data for heat of solution and heat of crystallization in pure and mixed solvents.
Compound T THF Vr P COzJinal H ^Hsol
[m3]
[m3] Pa■ m3 r kj 1 r kj 1
[ ° ] [Ws] [MPa] [mole]
•lO5 mole mole. mole]
106
O.044
NMP 9-7
25 503 161 O.321 727 -10.1 -
7 4
NMP O.035 9-7
50 474 161 Ο.375 1050 -11.6 - 6 4
NMP,
0.024
Equilibriu 9-7
25 342 161 O.156 626 -12.9 -
111 7 4
NMP,
0.022
Equilibriu 9-7
50 361 161 O.207 920 -14.9 - O
111 4
AMP 15 9.8
9750 159 Ο.383 O.II8 626 -82 336
Wt%, 1st 8
AMP 15
wt%, EQ, 25
1030 9.8
Larger 159 Ο.457 O.I65 626 -62.2 221
0 8
pressure
steps
AMP 15 Ο.Ο83 9.8
50 5800 159 Ο.358 920 -69 257
Wt%, 1st 1 8
AMP 15 0.089 9.8
76ΟΟ 159 0.372 920 -84.8 306
Wt%, 2nd 4 8
AMP 25 9.9
819O 158 0.412 0.120 626 -67.9 301
Wt%, 1st 8
25
AMP 25 9.9
849Ο 158 0.0778 0.120 626 -70.9 158 wt%, EQ 8
AMP 25 I55O 9.9
158 0.319 0.149 920 -104 272
Wt%, 1st 0 8
50
AMP 25 I33O 9.9
158 0.357 0.143 920 -93 255
Wt%, 2nd 0 8
Discussion
The fact that the studied system is comparable with article data in other commonly used amine systems ensure that NMP+AMP can be used to successfully absorb C02.
Although the system did not reach the absorption possibilities of the commonly used MEA-system , the plausible low regeneration temperature of AMP could result in a more cost effective recirculation favoring AMP.
Henry 's constants
The calculated Henry's constants differ between the ProFind scripts used. The latest version of the script results in graphs with a closer fit to the article data from Murrieta-Guevara and Rodriguez (1984) with a slightly different slope. The latest version of the script ensures that equilibrium between both pressure and true heat flow is reached and should ensure that as much carbon dioxide as possible is absorbed in the solvents. These are the Henry's constants used in the rest of the calculations.
Carbon dioxide absorption
The trend in Figure 5 is that larger amount of amine and lower temperature equals better absorption. This trend is confirmed in Figure 7 and Figure 8 when comparing experimental data to article data from Murrieta-Guevara and Rodriguez (1984). The AMP solvent does not reach the absorption level of MEA but is close to DEA at the same wt%.
The added quadratic polynomial regressions fit fairly well with the experimental data in Figure 6. Looking first at Figure 9 the absorption systems probably have a different appearance than the added estimations because the quadratic estimation is too steep and the linear estimation is too flat. In Figure 10 the quadratic estimations seems more reasonable and follow the other systems fairly well. To determine how the systems act at high pressure longer experimental runs are needed to make the system reach higher pressures, such runs can be expected to last for several days.
Heat of absorption and heat of crystallization
The calculations of heat of absorption and heat of crystallization differ depending on how the custom baseline is chosen in CC-report. All the values are negative because dissolution of gases is exothermic due to the fact that heating decreases the solubility of a gas.
In Table 5 the a-value depends on how long the experiments have been conducted and with which script. For the most part the conducted experiments have a fairly equal heat of solution when comparing two separate runs under the same conditions while the heat of crystallization differs more depending on the difficulties in modeling the crystallization. The experimental heat of solutions is closest to the article data for 15 wt% MEA.
Precipitation
When the precipitation forms this will alter the mass- and energy transfer in the system which is why there is a change in true heat flow, Figure 11 and Figure 12. Table 6 shows that stronger precipitation is formed at lower temperature and with more AMP. This is confirmed in Table 7 which also states that at higher temperatures more carbon dioxide can be dissolved before the precipitation forms.
As can clearly be seen in Figure 13 the system with 15 wt% AMP at 50 °C follow each other quite well until a pressure of about 0.225 MPa where one of the graphs derails from the predicted path. It is around this point that the precipitation is formed. For the other 15 wt% AMP at 50 °C system no precipitation is formed and the graph continues with no change in the slope. The formed precipitation no longer takes place in the reaction and should make it possible for the next amine to react with new C02 or available C02-complex, R HCOOH, to form even more precipitation until the
remaining amine have been consumed. No precipitation is formed in other commonly used amine systems.
The regeneration temperature depends on the amount of AMP amine added in the solution. For 15 wt% the regeneration temperature can be expected to be around > 50 °C because the runs at 50 °C resulted in no precipitation at all and only one resulted in a very faint precipitation. For 25 wt% the regeneration temperature can be expected to be > 50 °C because all experiments resulted in precipitation..
ProFind automation script
The latest version of the ProFind automation script is at a state where it can be run without any alteration during the process. It is fully automated after loading the chemicals and start parameters and there are no longer any risks for human error when the script has been launched. There are no longer any pulse errors present and consistent data can be generated in future experiments.
Absorption of CO? by a composition comprising AMP and TEGDME
The experiments used to study the absorption of C02 by a composition comprising AMP and TEGDME are listed in Table 10 below.
Table 10. Composition of the amine solutions used in the experiments. All solutions were prepared by weight. Key: R18 = AMP.
TEGDME R18 (wt%) Temp Experiment no. (wt%) (°C)
100 - 25 1.1
100 - 25 1.2
100 - 50 2.1
100 - 50 2.2
85 15 25 3.1
85 15 25 3.2
85 15 25 3.3
TEGDME R18 (wt%) Temp Experiment no.
(wt%) (°C)
85 15 50 4.1
85 15 50 4.2
75 25 25 5.1
75 25 25 5.2
75 25 50 6.1
75 25 50 6.2
100 - 25 9.1
100 - 25 9.2
100 - 50 10.1
100 - 50 10.2
In the program ChemiCall v2 both the configuration and the process to be used was chosen. The configuration is loaded and the variables in the process script are edited before each run. The variable changes are:
1. The reactor temperature was constant during the experiment, either 25 °C or
50°C.
2. The file name in which all the variables from the calorimeter are saved.
3. The final charged pressure level.
The prepared mixture for each experiment is poured into the reactor. The reactor is then lowered into the CPA202s water bath and the appropriate connections are plugged in. All the experiments are run at Isothermal mode, starting with a vacuum pressure of approximately -0,95bar.
The automated ProFind script used in the thesis is used to reduce human error. Every condition in the script has to be met in order for the script to continue. An overview of how the script works follows:
1 Start the script.
2 Experiment temperature, in this thesis 25 °C or 50°C, is set. The stirrer speed is set at 300 rpm. The pressure and true heat flow has to be stabile within the limits of 0.02 bar and 0.02W respectively.
3 Conditions met.
4 The mass flow meters valve opens, until a certain pressure is reached. In this thesis the pressure stepping was 0.5bar, starting from -0.95 bars up to the final pressure.
5 Equilibrium conditions are met.
6 Step 4-6 are repeated until the final pressure of 3 bars or 4 bars is reached.
7. The temperature is lowered if needed to 25 °C and the stirrer is stopped. The thermal mode is changed to inactive.
The process is based on the solution reaching equilibrium before each injection of C02. Equilibrium meaning that both pressure and heat flow in the system have to be within a maximum difference of 0.02 bars and 0.02W respectively. These conditions have to be met during a time lapse of 10 min for the pressure and 100 s for the heat flow. When all the conditions are met the valve opens and C02 flows into the system until the step pressure loading is reached. For the experiments conducted the end pressure was 3 bars or 4 bars with each pressure loading step being 0.5 bars. When the system has reached equilibrium after its last pressure loading step, the thermal mode is changed to Inactive at the end of the script.
When the experiment has finished and the INACTIVE sign is shown the reactor is ready to be cleaned. The air valve is opened so that the systems pressure is equalized with its surroundings. The solution and its precipitation are disposed of properly. The chemicals used in this thesis are water soluble so the reactor is washed thoroughly with deionized water and dried before the next experiment.
Save and deciphering information
CCReport is a computer software program developed by Chemisens AB which is used for analyzing and evaluating an experiment. In this thesis all the operating conditions were recorded as a function of time. Figure 17 is an example of how the three examined measurements: pressure, true heat flow and mass flow meter are shown
in the program CCReport. For example, in Figure 18 the total heat of absorption for each pressure loading step was the integration of the heat flow over its time period. A horizontal custom baseline is chosen for each integral and the two vertical lines show the boundaries of the integration.
Equations used
The amount of CO2 absorbed
The total amount of C02 that entered the reactor can be calculated from knowing the mass flow signal from the mass flow controller. The mass flow meter signal was integrated over time during the pressure loading step. With a conversion factor, ki, the total amount of C02 in the reactor could be calculated.
The amount of C02 in the reactors head space, in the gas phase, was calculated with the Ideal Gas Law by knowing the pressure differences in each stage as well as the volume of the reactors head space.
With the knowledge of the total amount of C02 that enters the reactor and the amount of C02 in the reactor head space, the amount of C02 absorbed, by the
reactant could be calculated, see Equation 1. All the calculations were performed using mass units instead of molar units due to the fact that the volume can be subject to change but not the mass. n
Vgas = Reactor head space (ml)
/ = Mass flow conversion factor 0,001659(,g/V■ s)
PCQ2 = Partial pressure of C02 (bar)
Mco2 = Molar weight of C02 44,01 (g /mol)
R = Gas constant 83,43(mZ■ bar /K■ mol)
Henry 's law
Henry's law is a gas law that states that at constant temperature, the molar fraction a soluted gas in a solution is proportional to its partial pressure over that solution. This is true for physical absorption and therefore Henry's constant is calculated only for the experiments with 100 wt% of the solvent, TEGDME.
Henry's constant was calculated according to Equation 2:
PCo2 = H■ xCo2 (Equation 2)
H = Henry's constant
= Partial pressure of C02 (MPa)
xco2 = Mole fraction of C02
Heat of absorption
The heat transfer to and from the absorption process is also important. The highest energy costs for a plant are in the regeneration process. The energy needed in the regeneration is almost the same amount of the heat of absorption. The heat of absorption for this thesis consists of three separate heat factors:
• Heat of solution, the heat produced when C02 dissolves in the solvent TEGDME.
• Heat of reaction, the heat that is produced due to the reaction that takes place, the C02 reacts with the reactant AMP.
• Heat of crystallization, the heat that is produced if precipitations are formed.
•
The heat of absorption was calculated according to Equation 3 : ΛΗ^ = ^ "->«>-^ (Equatlon 3)
nC02abs
Vgas = Reactor head space (ml)
PCo2 = Partial pressure of C02 (bar)
= Absorbed amount of C02 (mol)
Results
The results in this thesis are presented both as integral and differential heats of absorption data. The reason for this is to be able to see the true impact that C02-loading has to the heat of absorption. The differential data gives a broader understanding of the different parameters, among them acid gas loading, that influence the heat of absorption. (I.Kim, F. Svendsen, 2011) In the program CCReport the data from the experiments was plotted as a function of time. These data is the basis for the calculations performed in this thesis.
Henry 's constant
The solubility of C02 in pure solvent, TEGDME, is presented in Figure 19 at 25°C, and in figure 20 at 50°C. The article data used to compare the results of Henry's constant are plotted with dashed bold lines. Figure 21 shows all the experiments conducted with pure solvent, TEGDME with linear regressions. Of importance is that the article data from Henni (2005) is on average 18% higher than those of Sciamanna (1988) at 25°C, were Sciamanna used an automated procedure. Table 11 below shows the results from a linear regression of the solubility of C02 in pure solvent, TEGDME at 25°C and 50°C. In Figure 21 the line for Henni (2005) for 50°C, has been calculated from linear regression of the articles three temperatures (25°C, 50°C and 60°C). In Figure 21 the line for Kodama (2011) at 40°C, has been calculated from quadratic regression due to the fact that the solubility data was for higher mole fractions and pressure. From this quadratic regression a linear regression calculated Henry's constant.
Table 11. Linear regressions of the Solubilty of C02 in pure TEGDME at 25°C and 50°C.
R2
Ex. No 1.1 0,9856
Ex. No 1.2 0,997
Ex. No 2.1 0,9766
Ex. No 2.2 0,9389
Ex. No 9.1 0,8889
Ex. No. 9.2 0,996
Ex. No. 10.1 0,9989
Ex. No 10.2 0,9898
Table 12. Henry's constant, from linear regression (Table 11) of the experimental data in figure 21 including article data from several references.
T (°C) H (MPa)
TEGDME Ex. no. 1.1 25 3,620
this invention
TEGDME Ex. no. 1.2 25 3.402
this invention
TEGDME Ex. no. 2.1 50 4,90
this invention
TEGDME Ex. no. 2.2 50 4,846
this invention
TEGDME (extra)Ex. 25 4,514
no. 9.1
this invention
TEGDME (extra)Ex. 25 3,483
no. 9.2
this invention
TEGDME (extra) Ex. 50 5,379
no. 10.1
this invention
TEGDME (extra) Ex. 50 5,822
no. 10.2
this invention
A. Henni et al. 2005 25 4,4
A. Henni et al. 2005 40 6,0
A. Henni et al. 2005 50 7,6 Calculated from a linear regression of the articles 3 temperatures
(25°C, 40°C, 60°C).
A. Henni et al. 2005 60 8,9
S. F. Sciamanna and 25 3,4
Scott Lynn
1988
D. Kodama et al. 2011 40 5,237 Calculated from a linear regression.
Solubility, experimental data
The experimental data for the solubility of C02 with 15 wt% AMP is plotted in Figure 22 and with 25 wt% AMP in Figure 24, for both 25°C and 50°C. Figure 23 shows the data with 15 wt% AMP with cubic regression and Figure 25 shows the data with 25 wt% AMP with cubic regression.
The experimental data for the solubility of C02 at 25°C is plotted in Figure 26 and at 50°C is plotted in Figure 28, for both 15wt% and 25wt% AMP. Figure 27 shows the data at 25°C with cubic regression and Figure 29 shows the data at 50°C with cubic regression for 15wt% AMP and for 25wt% AMP. Figure 29 shows the solubility of C02 in AMP for all the experiments, with cubic regression. To note is that ex. no. 3.3 had a final pressure of 4 bars and has 8 equilibrium points compared to the rest of the data that has 6 equilibrium points. Experimental solubility data compared to literature data
Figure 31 shows a comparison of the solubility experimental data of C02 in mixtures of AMP) and TEGDME (average for each wt% AMP) with literature data from Murrueta-Guevara and Rodriguez (1984) at 25°C. Figure 32 shows the same
results but for 50°C. The dotted lines represent the article data for MEA and the dashed lines represent the article data for DEA, both at 5.1wt% and 14,3 wt% respectively. The lines are all cubic regressions. To note is that experiment, no. 6.1 and 6.2 both had a final pressure of 4 bars, resulting in 8 equilibrium points.
Heat of absorption, experimental data
The heat of absorption was calculated for the mixtures of AMP and TEGDME according to equation 3. These results have been plotted against the C02-loading in Figure 33 with 15 wt% AMP and Figure 35 with 25 wt% AMP, as differential calculations of the heat of absorption. The integral plots of the heat of absorption can be seen in Figure 34 for 15 wt% AMP and Figure 36 with 25 wt% AMP, with cubic regressions. The C02-loading is the molar amount of CO2 absorbed divided by the total molar amount amine AMP. To note is that for the system examined the maximum CO2- loading is 0,5mol CCVmol amine according to the reaction stoichiometry.
The results from the calculations of the heat of absorption, temperature and C02-loading can be seen in Table 13. The partial pressure of the experiments has been plotted against CCVloading in Figure 37 with 15 wt% AMP and Figure 38 with 25 wt% AMP, to examine what effect higher temperature has to the system. Figure 37 and 38 best fit was with cubic regression.
Table 13. The results from all the experiments conducted with the mixtures of AMP and TEGDME.
Experiment no.3.1 (15wt% AMP) Experiment no.3.2 (15wt% AMP) a a
Pco2 (molC02/mol ΔΗ^ ΔΗίηί Pco2 (molC02/mol AHdiff ΔΗ¾ (MPa) Xco2 Am) (kj/mol) (kj/mol) (MPa) Xco2 Am) (kj/mol) (kj/mol)
0,0038 0,0087462 0,0338034 125,78842 125,78842 0,0037 0,0082514 0,0318554 127,36442 127,36442
0,0078 0,0256857 0,1009995 133,26398 130,76199 0,0065 0,0244098 0,0957973 131,78327 130,31387
0,0079 0,0509923 0,2058552 127,0844 128,88875 0,0091 0,0494325 0,1991065 131,14669 130,74599
0,0098 0,0792818 0,3298934 130,49836 129,49395 0,0123 0,0796946 0,3315529 131,83728 131,18193
0,0566 0,1074134 0,4610362 96,269358 120,04314 0,0604 0,107458 0,4609628 98,620919 122,04081
0,1546 0,1248868 0,5467382 20,752394 104,47918 0,1525 0,1252806 0,5483666 19,793603 105,74371
Experiment no.3.3 (15wt% AMP)
a
Pc02 (molC02/mol ΔΗ^ ΔΗιηί
(MPa) Xco2 Am) (kj/mol) (kJ/mol)
0,0045 0,0098712 0,0377343 120,16124 120,16124
0,0104 0,0268032 0,1042418 130,02088 126,45181
0,01 1 1 0,052512 0,2097683 125,17124 125,80761
0,0149 0,0846789 0,3501525 124,12133 125,13154
0,0654 0,1 103906 0,4696651 93,261425 1 17,02176
0,1527 0,1277076 0,554128 18,833409 102,05541
0,2233 0,1425151 0,6290566 17,214582 91,949797
0,273 0,1559428 0,6992764 14,442911 84,166726
Experiment no. 4.1 (15wt% AMP) Experiment no. 4.2 (15wt% AMP)
PC02 (molC02/mol Δ¾ PC02 (molC02/mol AHd ΔΗ,Γ
Xc02 XCQ2
0,0121 0,0071196 0,027475 125,17542 125,17542 0,0087 0,0072234 0,0278719 1 19,01545 119,01545
0,0169 0,0175827 0,0685755 138,37777 133,08821 0,013 0,0186897 0,0729586 130,66307 126,21341
0,0215 0,0317235 0,1255336 135,84347 134,33835 0,018 0,0344802 0,1368005 133,22484 129,4855
0,0263 0,0500985 0,2020806 137,93314 135,70004 0,0222 0,0536028 0,2169666 133,312 130,89934
0,0335 0,0719497 0,2970543 138,24955 136,51516 0,0297 0,0768475 0,318886 134,42816 132,02718
0,0746 0,0960862 0,4072984 115,1 1928 130,72391 0,0724 0,1008265 0,4295466 1 16,26686 127,96698
Experiment no. 5.1 (25wt% AMP) Experiment no. 5.1 (25wt% AMP) a a
Pco2 (molC02/mol ΔΗ^ ΔΗίηί p∞2 (molC02/mol AHdiff ΔΗ¾ (MPa) Xco2 Am) (kj/mol) (kj/mol) (MPa) xC02 Am) (kj/mol) (kj/mol)
0,0086 0,0080626 0,0202994 1 10,5571 1 10,5571 0,0087 0,0071622 0,0180221 124,32869 124,32869
0,0149 0,0208967 0,0533019 101,77077 105,1 1693 0,0142 0,022543 0,0576168 125,22438 124,94422
0,02 0,043981 1 0,1 148927 121,76521 1 14,04161 0,0192 0,04496 0,1 176087 125,03743 124,99176
0,0257 0,0955736 0,2639109 123,8011 1 19,55234 0,0195 0,0965757 0,2670614 122,01537 123,32611
0,0321 0,1250355 0,3568909 118,52684 1 19,28517 0,031 0,1 166365 0,3298601 189,8378 135,98861
0,06 0,1489223 0,4370017 101,66879 1 16,05575 0,0679 0,1400215 0,4067636 102,94978 129,74223
Experiment no. 6.1 (25wt% AMP) Experiment no. 6.2 (25wt% AMP) a a
Pco2 (molC02/mol ΔΗ^ ΔΗίηί p∞2 (molC02/mol AHdiff ΔΗ¾ (MPa) Xco2 Am) (kj/mol) (kj/mol) (MPa) xC02 Am) (kj/mol) (kj/mol)
0,0132 0,0062028 0,0155871 93,688793 93,688793 0,0095 0,0075228 0,0189315 122,06455 122,06455
0,0172 0,0146356 0,0370926 164,52932 134,76063 0,01 18 0,0188218 0,04791 16 77,032304 94,826047
0,0224 0,0294745 0,0758423 123,69982 129,10938 0,0153 0,0342737 0,0886408 136,47429 113,96284
0,0274 0,0486327 0,1276593 132,59464 130,52405 0,0192 0,0559987 0,1481607 129,16786 120,07108
0,0316 0,0776716 0,2103045 98,622646 1 17,98748 0,0231 0,0915248 0,2516244 128,75477 123,64167
0,0391 0,1 1754 0,3326308 119,89845 1 18,69024 0,0317 0,1227199 0,3493849 87,949678 113,65479
0,0572 0,1437769 0,4193476 49,104711 104,30068 0,0782 0,1453073 0,4246241 27,940209 98,467013
0,1292 0,1648187 0,4928304 5,092772 89,508421 0,1762 0,1627939 0,4856609 4,9108476 86,70907
Precipitation
In all the experiments with the reactant AMP a precipitation was formed almost immediately after the first C02 loading. The precipitation started as small flakes in the solution, but towards the end of the experiment the solution became more viscous. Table 14 described the precipitation formed.
Table 14. Precipitation formed in the mixtures of TEGDME and AMP. Scale from 0 to 3 where 0 is no precipitation.
25 °C 50 °C
100wt% 0, No precipitation 0, No precipitation
TEGDME
15wt% AMP 1 , Yes clear precipitation 2, Yes strong precipitation
25wt% AMP 2, Yes strong precipitation 3, Yes very strong (thick) precipitation
Discussion
The absorption system in this thesis is comparable to the article data from Murrieta-Guevara and Rodriguez, which show promising absorption levels at both compositions of AMP. This ensures that the mixtures of AMP and TEGDME are able to absorb C02.
Henry 's constant
The results from experiments no. 1.1 and 1.2, for Henrys constant, show a close fit with the reference data from Sciamanna (1988) at 25 °C, but with a somewhat higher slope. Experiment 9.2, at the same temperature, is a closer fit to Sciamanna (1988), with a more linear slope. Experiment no. 9.1 has probably been affected by the pressure not being able to stabilize at the beginning of the run and show a large linear difference and should not be seen as accurate data for Henry's constant.
The experimental results for experiment, no. 2.1 and 2.2, for Henry's constant at 50 °C, are close to those of Kodama (2011) at 40 °C and far from those of Henni at 40 °C, 50 °C and 60 °C. Experiment no. 10.1 and 10.2 have very good linear regressions. Their results are somewhat over Kodama (2011) which is preferable since the Kodama (2011) reference data is at 40°C. The ex.no.10.2 is closest to the data from Henni (2005) at 40°C. The data from Henni (2005) at 50 °C and 60 °C is higher than all the experimental results conducted at 50°C which was expected.
The results for Henry's constant are comparable with the reference data Sciamanna (1988), Henni (2005), Kodama (2011). Due to some leaks being found in the experimental setup the extra experiments (no. 9.1, 9.2, 10.1, 10.2) of the pure solvent are to be believed the most reliable, with the exception of ex. no. 9.1.
Solubility, experimental data
The experimental results of the solubility of C02 with 15 wt% AMP are coherent to their temperature of 25 °C and 50 °C. As the temperature increases from 25 °C to 50 °C, the solubility of C02 in the amine AMP decreases. Experiment no. 3.3 with more equilibrium points, shows that the amount of C02 that is dissolved starts to decrease at higher pressures, as the slope of the curve gets bigger. To see exactly how higher pressure would affect the solubility of AMP more experiments would have to be conducted.
In Figure 24 the experimental data with 25 wt% AMP are scattered for the 2 temperatures and show no apparent pattern. The best fit for the data was a cubic regression as shown in Figure 25.
At 25 °C, in Figure 26 the solubility data is fairly gathered at the beginning and starts to divide clearly at the mole fraction point of 0.1. By increasing the amount of amine, AMP the solubility of C02 increases. Figure 27 shows the cubic regression of the previous mentioned experimental data, which was the best fit. The same conclusion can be made at 50 °C, see Figure 28. Figure 29 shows the data at 50 °C with cubic regression for 15 wt% AMP and cubic regression for 25 wt% AMP, this was their best fit.
Experimental solubility data compared to article data
The patterns from the experimental solubility data are confirmed by the data in the article from Murrieta-Guevara and Rodriguez (1984). The absorption levels for the experimental data of 15 wt% AMP, for both 25 °C and 50 °C, are close to those of 14,3 wt% MEA. The absorption levels of 25 wt% AMP exceed all the article data, for both 25°C and 50°C. It is desirable to do the experiments at higher pressures for a better comparison.
Heat of absorption experimental data
A pattern appears in the results of the figures of the heat of absorption as a function of C02 loading. The heat of absorption increases from equilibrium point 1 to 2, to then descend to equilibrium point 3 to and increase again at point 4. The high points of this pattern is most likely due to the extra heat produced when the precipitation is formed, the heat of crystallization. It is hard to draw a clear conclusion and in order to
obtain better and more accurate results for the heat of crystallization further experiments should be performed with smaller pressure steps. Smaller pressure steps should increase the possibility to follow the reaction more closely and hopefully see a division between the heat of crystallization and the heat of solution. In the integral and differential plots the heat of absorption starts by increasing to then decrease as the C02 loading increases.
After the maximum C02-loading 0,5mol C02/mol amine, only physical absorption takes place. This can be seen as the heat of absorption decreases rapidly after the maximum loading point is reached and is more apparent when looking at the differential plots.
Precipitation
In all the experiments conducted with the amine, AMP, a white precipitation was formed. The precipitation increased when the temperature was increased but also when the concentration of the amine increased. After the formation of the precipitation, the amine shifts the equilibrium reaction so that more amine is able to absorb more C02. These observations have not been mentioned in any other known amine systems.
During experiment no. 6.1 and 6.2 the slurry was very thick. The precipitation was so extensive that it stuck to the reactors walls and bottom. This could possibly have altered the results for these experiments, due to the fact that all measurements from the reactor come from the bottom of the reactor. If the precipitation increased so much that the stirrer was unable to stir the solution completely, the measurements that are closest to the stirrer would be different to those at the bottom at the reactor.
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Oral
Hans T. Karlsson (2008), Department of Chemical Engineering at Lund University. Olov Sterner (2009), Department of Chemistry (KILU) at Lund University.
Claims
1. A method for removing carbon dioxide (C02) from a gas stream comprising the steps of:
providing a gas stream containing C02; and
contacting the gas stream with a composition comprising:
2-amino-2-methyl-l-propanol (AMP); and
a solvent selected from N-methyl-2-pyrrolidone (NMP) or triethylene glycol dimethyl ether (TEGDME);
to remove the C02 from the gas stream.
2. The method according to claim 1, wherein contacting the gas stream with the composition forms a solid that is separated from the composition.
3. The method according to claim 2, further comprising the step of recycling the composition separated from the solid back to the contacting step.
4. The method according to claim 2 or claim 3, further comprising the step of heating the solid to release C02 and regenerate AMP.
5. The method according to claim 4, further comprising the step of recycling the AMP separated from the heating step back to the contacting step.
6. The method according to claim 4 or claim 5, wherein the solid is heated at a temperature below 100 °C.
7. The method according to any one of claims 4 to 6, wherein the solid is heated at a temperature between about 70 to 80 °C.
8. The method according to any preceding claim, wherein the gas stream is contacted with the composition at a temperature between about 25 to 50 °C.
9. The method according to any preceding claim, wherein the gas stream is contacted with the composition at a temperature of about 25 °C.
10. The method according to any preceding claim, wherein the gas stream is contacted with the composition at a temperature of about 50 °C.
11. The method according to any preceding claim, wherein the solvent is NMP.
12. The method according to any preceding claim, wherein the solvent is TEGDME.
13. The method according to any preceding claim, wherein the C02-containing gas stream is a flue gas stream.
14. The method according to any preceding claim, wherein the composition comprises 15 to 25 wt.% AMP.
15. The method according to any of the claims 4 to 7, wherein the released C02 is received at elevated pressure, such as about 6 bars.
16. Use of a composition comprising:
2-amino-2-methyl-l-propanol (AMP); and
a solvent selected from N-methyl-2-pyrrolidone (NMP) or triethylene glycol dimethyl ether (TEGDME);
to remove C02 from a gas stream.
17. The use according to claim 16, wherein AMP and C02 react to form a solid that is separated from the composition.
18. The use according to claim 17, wherein the composition separated from the solid is recycled to remove C02 from the gas stream.
19. The use according to claim 17 or claim 18, wherein the solid is heated to release C02 and regenerate AMP.
20. The use according to claim 19, wherein the AMP separated from the heating step is recycled back to the composition to remove C02 from the gas stream.
21. The use according to claim 19 or claim 20, wherein the solid is heated at a temperature below 100 °C.
22. The use according to any one of claims 19 to 21, wherein the solid is heated at a temperature between about 70 to 80 °C.
23. The use according to any one of claims 16 to 22, wherein the gas stream is contacted with the composition at a temperature between about 25 to 50 °C.
24. The use according to any one of claims 16 to 23, wherein the gas stream is contacted with the composition at a temperature of about 25 °C.
25. The use according to any one of claims 16 to 23, wherein the gas stream is contacted with the composition at a temperature of about 50 °C.
26. The use according to any one of claims 16 to 25, wherein the solvent is NMP.
27. The use according to any one of claims 16 to 25, wherein the solvent is TEGDME.
28. The use according to any one of claims 16 to 27, wherein the C02-containing gas stream is a flue gas stream.
29. The use according to any one of claims 16 to 28, wherein the composition comprises 15 to 25 wt.% AMP.
30. The use according to any one of claims 19 to 22, wherein the released C02 has an elevated pressure, such as about 6 bars.
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