WO2014205161A1 - Granules with small smooth cores - Google Patents
Granules with small smooth cores Download PDFInfo
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- WO2014205161A1 WO2014205161A1 PCT/US2014/043084 US2014043084W WO2014205161A1 WO 2014205161 A1 WO2014205161 A1 WO 2014205161A1 US 2014043084 W US2014043084 W US 2014043084W WO 2014205161 A1 WO2014205161 A1 WO 2014205161A1
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- microns
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Classifications
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
- C11D17/0039—Coated compositions or coated components in the compositions, (micro)capsules
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K20/00—Accessory food factors for animal feeding-stuffs
- A23K20/10—Organic substances
- A23K20/189—Enzymes
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K20/00—Accessory food factors for animal feeding-stuffs
- A23K20/20—Inorganic substances, e.g. oligoelements
- A23K20/22—Compounds of alkali metals
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K40/00—Shaping or working-up of animal feeding-stuffs
- A23K40/10—Shaping or working-up of animal feeding-stuffs by agglomeration; by granulation, e.g. making powders
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K40/00—Shaping or working-up of animal feeding-stuffs
- A23K40/30—Shaping or working-up of animal feeding-stuffs by encapsulating; by coating
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K50/00—Feeding-stuffs specially adapted for particular animals
- A23K50/30—Feeding-stuffs specially adapted for particular animals for swines
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K50/00—Feeding-stuffs specially adapted for particular animals
- A23K50/60—Feeding-stuffs specially adapted for particular animals for weanlings
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K50/00—Feeding-stuffs specially adapted for particular animals
- A23K50/70—Feeding-stuffs specially adapted for particular animals for birds
- A23K50/75—Feeding-stuffs specially adapted for particular animals for birds for poultry
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/38—Products with no well-defined composition, e.g. natural products
- C11D3/386—Preparations containing enzymes, e.g. protease or amylase
- C11D3/38672—Granulated or coated enzymes
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12N—MICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
- C12N9/00—Enzymes; Proenzymes; Compositions thereof; Processes for preparing, activating, inhibiting, separating or purifying enzymes
- C12N9/96—Stabilising an enzyme by forming an adduct or a composition; Forming enzyme conjugates
Definitions
- This disclosure is directed towards improved populations of granules containing active agents and methods of making and using.
- enzymes in dry product formulations in industrial and consumer applications, such as detergents, textile compositions, baking, foods and animal feed has become a common practice. Enzymes are known to break down stains, modify fabric colors and textures, modify the viscosity of dough and foods, and improve digestibility of food and animal feed, by improving the availability of nutrients such as soluble phosphate and reducing anti-nutritional factors such as phytic acid in food and animal feed, thereby improving animal productivity.
- Inactivation of enzymes can occur during storage in dry product formulations such as powdered laundry and dish detergents, textile processing blends, baking flours, and animal feeds composed of ingredients such as grains (such as corn or soy), vitamins, minerals and nutrients, such choline chloride, and additionally during industrial processing, (such as steam pelleting of animal feed) by exposure to high temperatures, steam or high humidity, compression or shear stress, and chemicals (such as acids, bases, surfactants, bleaches, or organic solvents).
- dry product formulations such as powdered laundry and dish detergents, textile processing blends, baking flours, and animal feeds composed of ingredients such as grains (such as corn or soy), vitamins, minerals and nutrients, such choline chloride, and additionally during industrial processing, (such as steam pelleting of animal feed) by exposure to high temperatures, steam or high humidity, compression or shear stress, and chemicals (such as acids, bases, surfactants, bleaches, or organic solvents).
- the inactivation is at least partially reversible if the enzyme reactivates after processing, for example, upon cooling after steam treatment and pelleting; however, the inactivation is frequently irreversible, such that the catalytic activity of the enzyme does not fully recover after processing, for example, upon cooling after steam treatment and pelleting.
- the irreversible inactivation and reduced activity of an enzyme is generally not desirable in processes such as steam pelleting.
- feed pellets When compared with dry feed mixes, feed pellets have properties that are favored by the industry, such as improved feed quality, decreased pathogens, lower dust levels during manufacture, ease of handling, and more uniform ingredient dosing.
- Preferred industry pelleting processes utilize steam injection, in a process known as conditioning, which adds moisture and elevates the temperature prior to the pelleting step which forces the steam heated feed ingredients, or conditioned mash, through a die.
- the pelleting process temperatures may be from about 70°C to 95°C, or higher. Because of the steam, temperatures, compression forces and chemicals used in pelleting processes, the activity or potency of enzymes are often significantly reduced during processing and subsequent storage.
- feed enzymes are often provided to the industry as stabilized liquid products that are sprayed onto feed pellets after the pelleting process to avoid enzyme inactivation.
- homogeneous dosing is difficult to achieve when the enzyme is applied post pelleting, for instance, by spraying the enzyme onto the pellets, and the cost of the equipment to add enzyme post-pelleting is high.
- liquid enzyme formulations, or dry mix enzyme formulations may be added to the mixer prior to pelleting. In certain instances, higher levels of enzymes than otherwise needed may be added in order to compensate for losses during pelleting.
- the particulate granule is formulated with coatings, barrier coatings, and additives or excipients designed to provide protection of the enzyme against inactivation. To minimize the cost of these protective coatings, additives and excipients, and to minimize the impact of product transportation costs, it is desirable to formulate the granular enzyme with the highest feasible ratio of active enzyme to inactive ingredients.
- An object of the invention is to ensure or improve stability of an enzyme during storage alone, industrial processing, or in mixtures with other ingredients, while at the same time improving the ability to apply a continuous coating of consistent minimum thickness to the particle, that is, a coating with a reduced number of defects or thin spots in relationship to the weight percentage of coating material applied to the core or enzyme-containing core.
- the improved coated enzyme granules are achieved by starting with a population of cores with a smoothness index less than 2.5, a weight average mean particle diameter of less than 300 microns, and a particle size dispersity index (PSDI) of less than 2.0, and coating the enzyme-containing cores with a further coating that comprises a polymer comprising at least 7% w/w of the final granule.
- PSDI particle size dispersity index
- Figure 1 depicts illustrative small smooth core particles according to the present teachings, compared to other core particles that are small but irregular.
- Figure 2 depicts some illustrative data according to the present teachings.
- Figure 3 depicts some illustrative data according to the present teachings.
- Figure 4 is a graph depicting the pelleting results of three representative granule batches. The black bars represent the mash activities, while dark gray and light grey bars represent recovery yields in 90°C and 95°C respectively.
- Figure 5 is a graph depicting the pelleting results of three representative phytase standard TPT batches. The black bars represent the mash activities, while dark gray and light grey bars represent recovery yields in 90°C and 95°C respectively.
- granule refers to a particle which contains a core (typically a small smooth core particle), an active agent (typically an enzyme), and optionally at least one additional coating.
- core refers to the inner nucleus of a granule, and typically comprises a "small smooth core particle".
- the cores of the present teachings may be produced by a variety of fabrication techniques including: rotary atomization, wet granulation, dry granulation, spray drying, disc granulation, extrusion, pan coating, spheronization, drum granulation, fluid-bed agglomeration, high- shear granulation, fluid-bed spray coating, crystallization, precipitation, emulsion gelation, spinning disc atomization and other casting approaches, and prill processes.
- Such processes are known in the art and are described in US Pat. No. 4689297 and US Pat. No. 5324649 (fluid bed processing); EP656058B1 and US Pat. No. 454332 (extrusion process); US Pat. No. 6248706 (granulation, high-shear); and
- EP804532B1 and US Pat. No. 6534466 combination processes utilizing a fluid bed core and mixer coating.
- the active agent is typically coated around the core.
- Suitable cores for use in the present teachings are can be any material meeting the smoothness index, mass median diameter, and particle size disparity definitions as provided herein.
- the core comprises a sodium chloride or sodium sulfate crystal.
- the core comprises a sucrose crystal seed. Particles composed of inorganic salts and/or sugars and/or small organic molecules may be used as the cores of the present teachings.
- Suitable water soluble ingredients for incorporation into cores include: inorganic salts such as sodium chloride, ammonium sulfate, sodium sulfate, magnesium sulfate, zinc sulfate; or urea, citric acid, sugars such as sucrose, lactose and the like.
- the core particles are crystalline inorganic salts.
- the core particles are crystalline sodium sulfate.
- small smooth core particle refers to a particle, typically the inner particle of a granule, that exhibits certain smoothness index, mass median diameter, and particle size dispersity index measures, as provided herein.
- smoothness index refers to the ratio of the empirical specific surface area to the envelope specific surface area calculated for a representative sample of cores.
- representative sample of cores refers to a random sample of at least 15 core particles.
- Empirical specific surface area refers to the empirically measured surface area per gram (measured in square meters per gram) of a representative sample of cores as determined, using the BET (Brunauer-Emmett- Teller) gas adsorption method (S. Brunauer, P. H. Emmett and E. Teller, J. Am. Chem. Soc, 1938, 60,
- envelope specific surface area refers to the calculated specific surface area (in units of square meters per gram) based upon the measured particle size distribution and average true density of a representative sample of cores, using the idealized assumption that all core particles are perfect spheres. An algorithm for calculating the envelope specific surface area is described in the Methods section below.
- PSD particle size distribution
- MMD mass median diameter
- Dio Tenth percentile diameter (TPD), the diameter at which 10% w/w of the particles in a representative sample have a smaller diameter.
- D90 Ninetieth percentile diameter (NPD) the diameter at which 90% w/w of the particles in a representative sample have a smaller diameter.
- the D 10 , D50 and D 90 are expressed in microns.
- PSDI particle size dispersity index
- coating refers to a layer of material surrounding an underlying material.
- the first coating layer generally encapsulates the core in order to form a substantially continuous layer so that the core surface has few or no uncoated areas, and is typically an active agent coating.
- additional coating layers can encapsulate the growing granule to form one or more additional substantially continuous layer(s) (“additional coatings").
- the materials (e.g. the active agents and components detailed herein) used in the granule can, but need not be, suitable for the use in foods and/or animal feeds, and accordingly can be food grade or feed grade.
- the coatings of the present teachings may further comprise one or more of the following: inorganic salts, salts of organic acids, sugars, sugar alcohols, starches (native, pre- gelatinized, hydrolyzed, or chemically modified) and other polysaccharides, gums, additional active agents, feed or food grade polymers, pigments, clays, plasticizers, surfactants, fibrous materials, anti- tack agents, fillers, extenders and other compounds known to be used in coatings.
- Suitable polymers include polyvinyl alcohol (PVA), including partially and fully hydrolyzed PVA, polyethylene glycol, polyethylene oxide, polyvinyl pyrrolidine, and carbohydrate polymers (such as starch, amylose, amylopectin, alpha and beta-glucans, pectin, glycogen), including mixtures and derivatives thereof.
- Suitable fillers useful in the coatings include inert materials used to add bulk and reduce cost, or used for the purpose of adjusting the intended enzyme activity in the finished granule. Examples of such fillers include, but are not limited to, water soluble agents such as salts, sugars and water dispersible agents such as clays, talc, silicates, cellulose and starches, and cellulose and starch derivatives.
- Suitable plasticizers useful in the coatings of the present teachings are low molecular weight organic compounds and are highly specific to the polymer being plasticized. Examples include, but are not limited to, sugars (such as, glucose, fructose and sucrose), sugar alcohols (such as, sorbitol, xylitol and maltitol and other glycols), polar low molecular weight organic compounds, such as urea, or other known plasticizers such as water or feed grade plasticizers.
- Suitable fibrous materials useful in the coatings of the present teachings include, but are not limited to: cellulose, and cellulose derivatives such as HPMC (hydroxy-propyl-methyl cellulose), CMC (carboxy-methyl cellulose), HEC (hydroxy-ethyl cellulose).
- a coating comprises a water-soluble or dispersible corn cob material or sugar or salt crystal.
- the coating comprises a water-soluble or dispersible sugar or salt crystal or a non pareil.
- active agent coating refers to the coating that contains the active agent (typically an enzyme). Generally, the active agent coating will be applied to the small smooth core particle, and thereafter additional coatings may optionally be applied.
- additional coating refers to one or more coatings that are optionally applied to a small smooth core particle. Typically, the additional coating will be applied to a nascent granule that contains a small smooth core particle and an active agent coating.
- additional coatings include moisture barrier coatings and moisture hydrating coatings.
- moisture barrier coating refers to a coating that comprises a moisture barrier material.
- moisture hydrating coating refers to a coating that comprises a moisture hydrating material.
- moisture barrier material refers to materials that exclude, prevent or substantially retard water uptake. These materials typically are hydrophobic or amphiphilic, provide insulation against water and do not inherently absorb and/or bind water and include, but are not limited to, film-forming materials.
- moisture barrier materials include barrier polymers, proteins, lipids, fats and oils, fatty acids and gums.
- film forming moisture barrier materials are natural and modified barrier polymers, such as gum arabic, whey, whey protein concentrate, PVA, including modified PVA and fully hydrolyzed PVA, and synthetic polymers such as latex, HPMC, and acid-thinned hydroxypropyl starch, for example, PureCoteTM, oxidized starch, and modified starch.
- Non-film forming moisture barrier materials include, for instance, waxes, fats, oils and lipids, and lecithin.
- Selected moisture barrier materials that do not readily oxidize are, for example, latex polymer and barrier polymers such as gum arabic.
- moisture hydrating material refers to materials that take up aqueous liquids, such as water, by one several mechanisms. In a first non-limiting mechanism, the materials absorb free water. In a second non-limiting mechanism, the materials take up bound water that generally is present as crystalline waters of hydration. Accordingly, the materials may be provided as partially or fully hydrated materials or as non-hydrated materials that will absorb or bind aqueous liquids and retard or reduce the rate or extent of migration of such liquids to the active agent. In a third non-limiting mechanism, moisture hydrating materials thermally insulate the active agent by retarding heat transfer to the active agent within the granule and by maintaining the active agent at a lower temperature than the temperature at the exterior surface of the granule.
- Moisture hydrating materials include carbohydrates and inorganic salts, including hydrated salts, such as magnesium sulfate, sodium sulfate, and ammonium sulfate; maltodextrin; sugars, for example, sucrose; starch, including cornstarch.
- hydrated salts such as magnesium sulfate, sodium sulfate, and ammonium sulfate
- maltodextrin such as sucrose
- sugars for example, sucrose
- starch including cornstarch.
- pellets and “pelleting” refer to solid, rounded, spherical and cylindrical tablets or pellets and the processes for forming such solid shapes, particularly feed pellets and solid, extruded animal feed.
- Known food and animal feed pelleting manufacturing processes generally include admixing together food or feed ingredients for about 1 to about 5 minutes at room temperature, transferring the resulting admixture to a surge bin, conveying the admixture to a steam conditioner, optionally transferring the steam conditioned admixture to an expander, transferring the admixture to the pellet mill or extruder, and finally transferring the pellets into a pellet cooler.
- unpelleted mixtures refers to premixes or precursors, base mixes, mash, and diluents.
- Premixes typically contain vitamins and trace minerals.
- Base mixes typically contain food and feed ingredients such as dicalcium phosphate, limestone, salt and a vitamin and mineral premix, but not grains and protein ingredients.
- Diluents include, but are not limited to grains (for example wheat middlings and rice bran) and clays, such as phyllosilicates (the magnesium silicate sepiolite, bentonite, kaolin, montmorillonite, hectorite, saponite, beidellite, attapulgite, and stevensite). Clays also function as carriers and fluidizing agent, or diluents, for feed premixes.
- Mash typically comprises a complete animal diet.
- the term "recovered activity” refers to the ratio of (i) the activity of an active agent after a treatment involving one or more of the following stressors: heating, increased pressure, increased pH, decreased pH, storage, drying, exposure to surfactant(s), exposure to solvent(s) (including water/moisture), and mechanical stress) to (ii) the activity of the phytase before the treatment.
- the recovered activity may be expressed as a percentage. The percent recovered activity is calculated as follows: f activity after treatment ⁇
- the active agent in the untreated mash is handled and stored for a similar time and under similar conditions as the active agent in the treated (e.g, pelleted) mash, to control for possible interactions or other effects outside of the specified treatment per se.
- the term "active agent" may be any material that is to be added to a granule to provide the intended functionality for a given use.
- the active agent may be a biologically viable material, a food or feed ingredient, an antimicrobial agent, an antibiotic replacement agent, a prebiotic, a probiotic, an agrochemical ingredient, such as a pesticide, fertilizer or herbicide; a pharmaceutical ingredient or a household care active ingredient, or combinations thereof.
- the active ingredient is a protein, enzyme, peptide, polypeptide, amino acid, carbohydrate, lipid or oil, vitamin, co-vitamin, hormone, or combinations thereof.
- the active ingredient is an enzyme, bleach, bleach activator, perfume, or other biologically active ingredient.
- thermostable active agents are encompassed by the present teachings and can exhibit enhanced thermostability in the granules.
- Most preferred active ingredients for food and feed applications are enzymes, peptides and polypeptides, amino acids, antimicrobials, gut health promoting agents, vitamins, and combinations thereof.
- Any enzyme may be used, and a nonlimiting list of enzymes include phytases, xylanases, ⁇ -glucanases, phosphatases, proteases, amylases (alpha or beta or glucoamylases) cellulases, lipases, cutinases, oxidases, transferases, reductases, hemicellulases, mannanases, esterases, isomerases, pectinases, lactases, peroxidases, laccases, other redox enzymes and mixtures thereof.
- Particularly preferred enzymes include a xylanase from
- EP1222256B1 as well as other xylanases from Aspergillus niger, Aspergillus kawachii, Aspergillus tubigensis, Aspergillus clavatus, Bacillus circulans, Bacillus pumilus, Bacillus subtilis, Fusarium verticilloides, Fusarium oxysporum, Neocallimastix patriciarum, Penicillium species, Streptomyces Uvidans, Streptomyces thermoviolaceus, Thermomonospora fusca, Trichoderma harzianum, Trichoderma reesei, Trichoderma viride.
- Additional particularly preferred enzymes include phytases, such as for example Finase L ® , a phytase from Aspergillus sp., available from AB Enzymes, Darmstadt, Germany; Phyzyme XP, a phytase from E. Coli, and Axtra Phy, a phytase from Buttiauxella, both available from Danisco Animal Nutrition, DuPont, and other phytases from, for example, the following organisms: Trichoderma,
- Penicillium Fusarium, Buttiauxella, Citrobacter, Enterobacter, Penicillium, Humicola, Hafnia, Bacillus, and Peniophora, as well as those phytases described in US patent applications
- Multifect ® BGL a cellulase (beta glucanase), available from Danisco Animal Nutrition, DuPont and other cellulases from species such as Aspergillus, Trichoderma, Penicillium, Humicola, Bacillus, Cellulomonas, Penicillium, Thermomonospore, Clostridium, and Hypocrea.
- the cellulases and endoglucanases described in US20060193897A1 also may be used.
- Amylases may be, for example, from species such as Aspergillus, Trichoderma, Penicillium, Bacillus, for instance, B. subtilis, B. stearothermophilus, B. lentus, B.
- Suitable fungal amylases are derived from Aspergillus, such as A. oryzae and A. niger.
- Proteases may be from Bacillus amyloliquefaciens, Bacillus lentus , Bacillus subtilis, Bacillus licheniformis, and Aspergillus and Trichoderma species.
- Phytases, xylanases, phosphatases, proteases, amylases, esterases, redox enzymes, lipases, transferases, cellulases, and ⁇ -glucanases are enzymes frequently used for inclusion in animal feed.
- Enzymes suitable for inclusion into tablets for household care applications are similar, particularly proteases, amylases, lipases, pectate lyases, mannanases, hemicellulases, redox enzymes, peroxidases, transferases, and cellulases.
- the enzymes are selected from phytases, xylanases, beta glucanases, amylases, proteases, lipases, esterases, and mixtures thereof.
- two enzymes are provided in the granule, a xylanase and a beta-glucanase.
- two enzymes provided in the granule are a protease and amylase.
- the enzymes may be mixed together or applied to the granule separately.
- three enzymes are provided in the granule, namely beta-glucanase, xylanase and phytase.
- Any enzyme may be used in the granules of the present teachings, including wild type, recombinant and variant enzymes of bacterial, fungal, yeast, plant, insect and animal sources, and acid, neutral or alkaline enzymes. It will be recognized by those skilled in the art that the amount of enzyme used will depend, at least in part, upon the type and property of the selected enzyme and the intended use.
- the BET method was used to evaluate pore distribution of the cores by krypton gas adsorption / desorption, using a Micromeritics model ASAP 2420 Accelerated Porosimetry and Surface Area System.
- the BJH method (Elliott P. Barrett , Leslie G. Joyner , Paul P. Halenda, /. Am. Chem. Soc, 1951, 73 (1), pp 373-380, DOI: 10.1021/jaOl 145al26) was used to determine pore volume distribution in the range 20 - 1000 A. Samples, approximately 4-6 grams in mass, were outgassed in vacuo at 150°C temperature overnight to remove adsorbed water and / or volatile contaminants.
- the envelope specific surface area represents the specific surface area of an equivalent idealized sample of perfectly smooth, spherical particles whose PSD matches that of the actual sample of cores.
- PSD particle size distribution
- the particle size distribution (PSD) of the cores is determined via laser diffraction (reference ISO 13320-1: 1999) using a Malvern Mastersizer 2000 with hexane as the background fluid in the recirculation loop. An amount of the sample of cores is added of sufficient mass to reach a laser obscuration of approximately 10%.
- PSD is automatically calculated from the diffraction pattern using Mie theory. In the case of sodium sulfate, the complex refractive index of the particle is taken as 1.468 + O.Oli, and the refractive index of the fluid as 1.375.
- the generated PSD is a differential mass fraction showing the percentage of particles in each of 81 logarithmically-spaced size bins spanning 0.01 microns to 10,000 microns. If necessary, the PSD should be corrected and renormalized to exclude artifacts such as dust fines or
- agglomerates specifically any particles finer than 60 microns or larger than 500 microns.
- the geometric mean diameter of the upper and lower size demarcations of each size bin is calculated by taking the square root of the product of the upper and lower size demarcation.
- the present teachings provide a granule composition which surprisingly possesses equivalent stability compared to granules containing non-small smooth cores, thus allowing for savings in material cost.
- the granule composition of the present teachings can possess surprisingly equivalent storage stability.
- the desirable storage stability can reside in any of a variety of contexts, including dish detergent, laundry detergent, animal feed, textiles, and human food.
- the granules of the present teachings can demonstrate improved stability under these various conditions as compared to identically stored granules lacking the small smooth core particle of the present teachings.
- the present teachings are believed to provide improved stability compared to granules containing larger and/or non-smooth cores.
- the present teachings provide a granule composition with equivalent resistance to dust generation as compared to granules containing non small smooth cores as measured by the Heubach dust test. In some embodiments, the present teachings are believed to provide a granule composition with improved resistance to dust generation relative to granules containing a non small smooth core.
- the present teachings provide for a granule composition of equivalent resistance to steam-pelleting compared to granules containing a non small smooth core.
- the degree of "recovered activity" as defined supra can be determined for the granules of the present teachings, and compared to identically- treated granules containing a different core from the small smooth core particle of the present teachings.
- the present teachings are believed to provide for a granule composition of improved resistance to steam-pelleting compared to granules containing a small smooth core. Additional applications and methods employing the granules of the present teachings are described in the below non-limiting sections. Compositions and Methods for Baking and Food Preparation
- the present teachings also relate to a "food composition,” including but not limited to a food product, animal feed and/or food/feed additives, comprising the present granule composition, and methods for preparing such a food composition comprising mixing the present granule composition with one or more food ingredients, or uses thereof.
- a "food composition” including but not limited to a food product, animal feed and/or food/feed additives, comprising the present granule composition, and methods for preparing such a food composition comprising mixing the present granule composition with one or more food ingredients, or uses thereof.
- the present granule composition can be used in the preparation of a food composition, wherein the food composition is baked subsequent to the addition of the present granule composition.
- baking composition means any composition and/or additive prepared in the process of providing a baked food product, including but not limited to bakers flour, a dough, a baking additive and/or a baked product.
- composition or additive may be liquid or solid.
- flour means milled or ground cereal grain.
- the term “flour” also may mean Sago or tuber products that have been ground or mashed.
- flour may also contain components in addition to the milled or mashed cereal or plant matter.
- Cereal grains include wheat, oat, rye, and barley.
- Tuber products include tapioca flour, cassava flour, and custard powder.
- the term “flour” also includes ground corn flour, maize-meal, rice flour, whole-meal flour, self-rising flour, tapioca flour, cassava flour, ground rice, enriched flower, and custard powder.
- composition in combination with an a-amylase(s) may be added to the flour to augment the level of endogenous enzyme activity in flour.
- An amylase in the present granule composition can be added alone or in a combination with other amylases to prevent or retard staling, i.e., crumb firming of baked products.
- the amount of anti-staling amylase will typically be in the range of 0.01-10 mg of enzyme protein per kg of flour, e.g., 0.5 mg/kg ds.
- Additional anti-staling amylases that can be used and include an endo-amylase, e.g., a bacterial endo-amylase from Bacillus.
- the additional amylase can be another maltogenic a-amylase (EC 3.2.1.133), e.g., from Bacillus.
- Novamyl® is an exemplary maltogenic a-amylase from B.
- anti-staling endo-amylases include bacterial a-amylases derived from Bacillus, such as B.
- the anti-staling amylase may be an exo-amylase, such as ⁇ -amylase, e.g., from plant sources, such as soybean, or from microbial sources, such as Bacillus.
- the baking composition comprising the present granule composition further can comprise a phospholipase or enzyme with phospholipase activity.
- An enzyme with phospholipase or enzyme with phospholipase activity is an enzyme with phospholipase activity.
- phospholipase activity has an activity that can be measured in Lipase Units (LU).
- the phospholipase may have Ai or A 2 activity to remove fatty acid from the phospholipids, forming a lysophospholipid. It may or may not have lipase activity, i.e., activity on triglyceride substrates.
- the phospholipase typically has a temperature optimum in the range of 30-90°C, e.g., 30-70°C.
- the added phospholipases can be of animal origin, for example, from pancreas, e.g., bovine or porcine pancreas, snake venom, or bee venom.
- the phospholipase may be of microbial origin, e.g., from filamentous fungi, yeast or bacteria, for example.
- the phospholipase is added in an amount that improves the softness of the bread during the initial period after baking, particularly the first 24 hours. The amount of
- phospholipase will typically be in the range of 0.01-10 mg of enzyme protein per kg of flour, e.g., 0.1-5 mg/kg. That is, phospholipase activity generally will be in the range of 20-1000 LU/kg of flour, where a Lipase Unit is defined as the amount of enzyme required to release 1 ⁇ butyric acid per minute at 30°C, pH 7.0, with gum arabic as emulsifier and tributyrin as substrate.
- Compositions of dough generally comprise wheat meal or wheat flour and/or other types of meal, flour or starch such as corn flour, cornstarch, rye meal, rye flour, oat flour, oatmeal, soy flour, sorghum meal, sorghum flour, potato meal, potato flour or potato starch.
- the dough may be fresh, frozen, or par-baked.
- the dough can be a leavened dough or a dough to be subjected to leavening.
- the dough may be leavened in various ways, such as by adding chemical leavening agents, e.g., sodium bicarbonate or by adding a leaven, i.e., fermenting dough.
- Dough also may be leavened by adding a suitable yeast culture, such as a culture of Saccharomyces cerevisiae (baker's yeast), e.g., a commercially available strain of S. cerevisiae.
- the dough may also comprise other conventional dough ingredients, e.g., proteins, such as milk powder, gluten, and soy; eggs (e.g., whole eggs, egg yolks or egg whites); an oxidant, such as ascorbic acid, potassium bromate, potassium iodate, azodicarbonamide (ADA) or ammonium persulfate; an amino acid such as L-cysteine; a sugar; or a salt, such as sodium chloride, calcium acetate, sodium sulfate, or calcium sulfate.
- a suitable yeast culture such as a culture of Saccharomyces cerevisiae (baker's yeast), e.g., a commercially available strain of S. cerevisiae.
- the dough may
- the dough further may comprise fat, e.g., triglyceride, such as granulated fat or shortening.
- the dough further may comprise an emulsifier such as mono- or diglycerides, diacetyl tartaric acid esters of mono- or diglycerides, sugar esters of fatty acids, polyglycerol esters of fatty acids, lactic acid esters of monoglycerides, acetic acid esters of monoglycerides, polyoxyethylene stearates, or lysolecithin.
- the dough can be made without addition of emulsifiers.
- the dough product may be any processed dough product, including fried, deep fried, roasted, baked, steamed and boiled doughs, such as steamed bread and rice cakes.
- the food product is a bakery product.
- Typical bakery (baked) products include bread - such as loaves, rolls, buns, bagels, pizza bases etc. pastry, pretzels, tortillas, cakes, cookies, biscuits, crackers etc.
- an additional enzyme may be used together with the anti- staling amylase and the phospholipase.
- the additional enzyme may be a second amylase, such as an
- amyloglucosidase, a ⁇ -amylase, a cyclodextrin glucanotransferase, or the additional enzyme may be a peptidase, in particular an exopeptidase, a transglutaminase, a lipase, a cellulase, a xylanase, a protease, a protein disulfide isomerase, e.g., a protein disulfide isomerase as disclosed in WO 95/00636, for example, a glycosyltransferase, a branching enzyme (1,4-a- glucan branching enzyme), a 4-a-glucanotransferase (dextrin glycosyltransferase) or an oxidoreductase, e.g., a peroxidase, a laccase, a glucose oxidase, a pyranose oxidase,
- the xylanase is typically of microbial origin, e.g., derived from a bacterium or fungus, such as a strain of Aspergillus.
- Xylanases include Pentopan® and Novozym 384®, for example, which are commercially available xylanase preparations produced from Trichoderma reesei.
- the amyloglucosidase may be an A. niger amyloglucosidase (such as AMG®).
- Other useful amylase products include Grindamyl® A 1000 or A 5000 (Grindsted Products, Denmark) and Amylase® H or Amylase® P (DSM).
- the glucose oxidase may be a fungal glucose oxidase, in particular an Aspergillus niger glucose oxidase (such as Gluzyme®).
- An exemplary protease is Neutrase®.
- the process may be used for any kind of baked product prepared from dough, either of a soft or a crisp character, either of a white, light or dark type.
- Examples are bread, particularly white, whole-meal or rye bread, typically in the form of loaves or rolls, such as, but not limited to, French baguette-type bread, pita bread, tortillas, cakes, pancakes, biscuits, cookies, piecrusts, crisp bread, steamed bread, pizza and the like.
- the present granule composition may be used in a pre-mix, comprising flour together with an anti-staling amylase, a phospholipase, and/or a phospholipid.
- the pre-mix may contain other dough-improving and/or bread-improving additives, e.g., any of the additives, including enzymes, mentioned above.
- the present granule composition can be a component of an enzyme preparation comprising an anti-staling amylase and a phospholipase, for use as a baking additive.
- the storing, handling and incorporation of the loaded delivery vehicle can be accomplished by means of a packaged mix.
- the packaged mix can comprise the present granule composition. However, the packaged mix may further contain additional ingredients as required by the manufacturer or baker. After the present granule composition has been incorporated into the dough, the baker continues through the normal production process for that product.
- a food composition is contemplated where the food is an oil, meat, lard, composition comprising the present granule composition.
- composition means any composition, based on, made from and/or containing oil, meat or lard, respectively.
- a method is contemplated for preparing an oil or meat or lard composition and/or additive comprising the present granule composition, comprising mixing the present granule composition with a oil/meat/lard composition and/or additive ingredients.
- the food composition can be an animal feed composition, animal feed additive, and/or pet food comprising the present granule composition.
- a method is contemplated for preparing such an animal feed composition, animal feed additive composition and/or pet food comprising mixing the present granule composition thereof with one or more animal feed ingredients and/or animal feed additive ingredients and/or pet food ingredients.
- the present granule composition can be used in the preparation of an animal feed composition and/or animal feed additive composition and/or pet food.
- animal includes all non-ruminant and ruminant animals.
- the animal is a non-ruminant animal, such as a horse and a mono-gastric animal.
- mono-gastric animals include, but are not limited to, pigs and swine, such as piglets, growing pigs, sows; poultry such as turkeys, ducks, chicken, broiler chicks, layers; fish such as salmon, trout, tilapia, catfish and carps; and crustaceans such as shrimps and prawns.
- the animal is a ruminant animal including, but not limited to, cattle, young calves, goats, sheep, giraffes, bison, moose, elk, yaks, water buffalo, deer, camels, alpacas, llamas, antelope, pronghorn and nilgai.
- pet food is understood to mean a food for a household animal such as, but not limited to dogs, cats, gerbils, hamsters, chinchillas, fancy rats, guinea pigs; avian pets, such as canaries, parakeets, and parrots; reptile pets, such as turtles, lizards and snakes; and aquatic pets, such as tropical fish and frogs.
- animal feed composition may comprise one or more feed materials selected from the group comprising a) cereals, such as small grains (e.g., wheat, barley, rye, oats and combinations thereof) and/or large grains such as maize or sorghum; b) by products from cereals, such as corn gluten meal, Distillers Dried Grain Solubles (DDGS) (particularly corn based Distillers Dried Grain Solubles (cDDGS), wheat bran, wheat middlings, wheat shorts, rice bran, rice hulls, oat hulls, palm kernel, and citrus pulp; c) protein obtained from sources such as soya, sunflower, peanut, lupin, peas, fava beans, cotton, canola, fish meal, dried plasma protein, meat and bone meal, potato protein, whey, copra, sesame; d) oils and fats obtained from vegetable and animal sources; e) minerals and vitamins.
- cereals such as small grains (e.g., wheat, barley, ry
- compositions and methods of treating fabrics e.g., to desize a textile
- fabrics e.g., to desize a textile
- Fabric-treating methods are well known in the art ⁇ see, e.g., U.S. Patent No. 6,077,316).
- the feel and appearance of a fabric can be improved by a method comprising contacting the fabric with the present granule composition in a solution.
- the fabric can be treated with the solution under pressure.
- the present granule composition can be applied during or after the weaving of a textile, or during the desizing stage, or one or more additional fabric processing steps.
- the threads are exposed to considerable mechanical strain.
- warp yarns Prior to weaving on mechanical looms, warp yarns are often coated with sizing starch or starch derivatives to increase their tensile strength and to prevent breaking.
- the present granule composition can be applied during or after the weaving to remove these sizing starches or starch derivatives. After weaving, a present granule composition can be used to remove the size coating before further processing the fabric to ensure a homogeneous and wash-proof result.
- the present granule composition can be used alone or with other desizing chemical reagents and/or desizing enzymes to desize fabrics, including cotton-containing fabrics, as detergent additives, e.g., in aqueous compositions.
- the present granule composition also can be used in compositions and methods for producing a stonewashed look on indigo-dyed denim fabric and garments.
- the fabric can be cut and sewn into clothes or garments, which are afterwards finished.
- different enzymatic finishing methods have been developed.
- the finishing of denim garment normally is initiated with an enzymatic desizing step, during which garments are subjected to the action of amylolytic enzymes to provide softness to the fabric and make the cotton more accessible to the subsequent enzymatic finishing steps.
- the present granule composition can be used in methods of finishing denim garments (e.g., a "bio-stoning process"), enzymatic desizing and providing softness to fabrics, and/or finishing process.
- An aspect of the present compositions and methods is a cleaning composition that includes the present granule composition as a component.
- a protease polypeptide, or other relevant enzyme can be used as a component in detergent compositions for hand washing, laundry washing, dishwashing, and other hard- surface cleaning.
- the present granule composition is incorporated into detergents at or near a concentration conventionally used for amylase in detergents.
- protease polypeptide may be added in amount corresponding to 0.00001 - 1 mg (calculated as pure enzyme protein) of amylase per liter of wash/dishwash liquor.
- Exemplary formulations are provided herein, as exemplified by the following:
- a protease polypeptide may be a component of a detergent composition, as the only enzyme or with other enzymes including other amylolytic enzymes. As such, it may be included in the detergent composition in the form of the present granule composition.
- waxy coating materials are poly(ethylene oxide) products (polyethyleneglycol, PEG) with mean molar weights of 1,000 to 20,000; ethoxylated
- nonylphenols having from 16 to 50 ethylene oxide units; ethoxylated fatty alcohols in which the alcohol contains from 12 to 20 carbon atoms and in which there are 15 to 80 ethylene oxide units; fatty alcohols; fatty acids; and mono- and di- and triglycerides of fatty acids.
- film-forming coating materials suitable for application by fluid bed techniques are given in, for example, GB 1483591.
- the detergent composition can comprise one or more surfactants, each of which may be anionic, nonionic, cationic, or zwitterionic.
- the detergent will usually contain 0% to about 50% of anionic surfactant, such as linear alkylbenzenesulfonate (LAS); a-olefinsulfonate (AOS); alkyl sulfate (fatty alcohol sulfate) (AS); alcohol ethoxysulfate (AEOS or AES);
- anionic surfactant such as linear alkylbenzenesulfonate (LAS); a-olefinsulfonate (AOS); alkyl sulfate (fatty alcohol sulfate) (AS); alcohol ethoxysulfate (AEOS or AES);
- composition may also contain 0% to about 40% of nonionic surfactant such as alcohol ethoxylate (AEO or AE), carboxylated alcohol ethoxylates, nonylphenol ethoxylate, alkylpolyglycoside, alkyldimethylamineoxide, ethoxylated fatty acid monoethanolamide, fatty acid monoethanolamide, or polyhydroxy alkyl fatty acid amide (as described for example in WO 92/06154).
- nonionic surfactant such as alcohol ethoxylate (AEO or AE), carboxylated alcohol ethoxylates, nonylphenol ethoxylate, alkylpolyglycoside, alkyldimethylamineoxide, ethoxylated fatty acid monoethanolamide, fatty acid monoethanolamide, or polyhydroxy alkyl fatty acid amide (as described for example in WO 92/06154).
- the detergent composition may additionally comprise one or more other enzymes, such as another protease, another amylolytic enzyme, cutinase, lipase, cellulase, pectate lyase, perhydrolase, mannanase, xylanase, peroxidase, and/or laccase in any combination.
- another protease such as another protease, another amylolytic enzyme, cutinase, lipase, cellulase, pectate lyase, perhydrolase, mannanase, xylanase, peroxidase, and/or laccase in any combination.
- another enzymes such as another protease, another amylolytic enzyme, cutinase, lipase, cellulase, pectate lyase, perhydrolase, mannanase, xylanase, peroxidase, and/or laccase in any
- the detergent may contain about 1% to about 65% of a detergent builder or complexing agent such as zeolite, diphosphate, triphosphate, phosphonate, citrate, nitrilotriacetic acid (NTA), ethylenediaminetetraacetic acid (EDTA), diethylenetriaminepentaacetic acid (DTMPA), alkyl- or alkenylsuccinic acid, soluble silicates or layered silicates (e.g., SKS-6 from Hoechst).
- the detergent may also be unbuilt, i.e. essentially free of detergent builder. Enzymes, and specifically amylases, either with or without starch binding domains, can be used in a variety of compositions including laundry and dishwashing applications, surface cleaners, as well as in compositions for ethanol production from starch or biomass.
- the detergent may comprise one or more polymers. Examples include
- CMC carboxymethylcellulose
- PVP poly(vinylpyrrolidone)
- PEG polyethyleneglycol
- PVA poly(vinyl alcohol)
- polycarboxylates such as polyacrylates, maleic/acrylic acid copolymers and lauryl methacrylate/acrylic acid copolymers.
- the detergent may contain a bleaching system, which may comprise a H 2 0 2 source such as perborate or percarbonate, which may be combined with a peracid-forming bleach activator such as tetraacetylethylenediamine (TAED) or nonanoyloxybenzenesulfonate (NOBS).
- TAED tetraacetylethylenediamine
- NOBS nonanoyloxybenzenesulfonate
- the bleaching system may comprise peroxyacids (e.g., the amide, imide, or sulfone type peroxyacids).
- the bleaching system can also be an enzymatic bleaching system, for example, perhydrolase, such as that described in International PCT Application WO
- the enzymes of the detergent composition may be stabilized using conventional stabilizing agents, e.g., a polyol such as propylene glycol or glycerol; a sugar or sugar alcohol; lactic acid; boric acid or a boric acid derivative such as, e.g., an aromatic borate ester; and the composition may be formulated as described in, e.g., WO 92/19709 and WO 92/19708.
- the detergent may also contain other conventional detergent ingredients such as e.g.
- fabric conditioners including clays, foam boosters, suds suppressors, anti-corrosion agents, soil- suspending agents, anti-soil redeposition agents, dyes, bactericides, tarnish inhibiters, optical brighteners, or perfumes.
- the pH (measured in aqueous solution at use concentration) is usually neutral or alkaline, e.g. , pH about 7.0 to about 11.0.
- HDD laundry detergent compositions includes a detersive surfactant, including anionic detersive surfactants (e.g., linear or branched or random chain, substituted or unsubstituted alkyl sulphates, alkyl sulphonates, alkyl alkoxylated sulphate, alkyl phosphates, alkyl phosphonates, alkyl carboxylates and/or mixtures thereof), non-ionic detersive surfactant (e.g., linear or branched or random chain, substituted or unsubstituted C 8 -C 18 alkyl ethoxylates, and/or C6-C 12 alkyl phenol alkoxylates), cationic detersive surfactants (e.g., alkyl pyridinium compounds, alkyl quaternary ammonium compounds, alkyl quaternary phosphonium
- anionic detersive surfactants e.g., linear or branched or random chain, substituted or
- zwitterionic and/or amphoteric detersive surfactants e.g., alkanolamine sulpho-betaines
- ampholytic surfactants e.g., ampholytic surfactants, semi-polar non-ionic surfactants, and mixtures thereof
- builders including phosphate free builders for example zeolite builders examples which include zeolite A, zeolite X, zeolite P and zeolite MAP in the range of 0wt to less than 10wt
- phosphate builders for example sodium tri-polyphosphate in the range of 0wt to less than 10wt
- citric acid citrate salts and nitrilotriacetic acid
- silicate salt e.g., sodium or potassium silicate or sodium meta-silicate in the range of 0wt to less than 10wt , or layered silicate (SKS-6)
- carbonate salt e.g., sodium carbonate and/or sodium bi
- the composition preferably includes enzymes, e.g., proteases, amylases, lipases, cellulases, choline oxidases, peroxidases/oxidases, pectate lyases, mannanases, cutinases, laccases, phospholipases, lysophospholipases, acyltransferase, perhydrolase, arylesterase, and any mixture thereof.
- enzymes e.g., proteases, amylases, lipases, cellulases, choline oxidases, peroxidases/oxidases, pectate lyases, mannanases, cutinases, laccases, phospholipases, lysophospholipases, acyltransferase, perhydrolase, arylesterase, and any mixture thereof.
- composition may optionally include additional detergent ingredients including perfume microcapsules, starch encapsulated perfume accord, hueing agents, additional polymers, including fabric integrity and cationic polymers, dye-lock ingredients, fabric- softening agents, brighteners (for example C.I. Fluorescent brighteners), flocculating agents, chelating agents, alkoxylated polyamines, fabric deposition aids, and/or cyclodextrin.
- additional detergent ingredients including perfume microcapsules, starch encapsulated perfume accord, hueing agents, additional polymers, including fabric integrity and cationic polymers, dye-lock ingredients, fabric- softening agents, brighteners (for example C.I. Fluorescent brighteners), flocculating agents, chelating agents, alkoxylated polyamines, fabric deposition aids, and/or cyclodextrin.
- ADW Automatic dishwashing
- Exemplary ADW detergent composition includes non-ionic surfactants, including ethoxylated non-ionic surfactants, alcohol alkoxylated surfactants, epoxy-capped
- a detergent composition formulated as a granulate having a bulk density of at least 600 g/L comprising linear alkylbenzenesulfonate (calculated as acid) about 7% to about 12%; alcohol ethoxysulfate (e.g. , C 12-18 alcohol, 1-2 ethylene oxide (EO)) or alkyl sulfate (e.g. , C 16-18 ) about 1% to about 4%; alcohol ethoxylate (e.g. , C 14-15 alcohol, 7 EO) about 5% to about 9%; sodium carbonate (e.g.
- Na 2 C0 3 Na 2 C0 3 ) about 14% to about 20%; soluble silicate (e.g., Na 2 0, 2Si0 2 ) about 2 to about 6%; zeolite (e.g. , NaAlSi0 4 ) about 15% to about 22%; sodium sulfate (e.g. , Na 2 S0 4 ) 0% to about 6%; sodium citrate/citric acid (e.g. , C 6 H 5 Na 3 0 7 /C 6 H 8 0 7 ) about 0% to about 15%; sodium perborate (e.g.
- a detergent composition formulated as a granulate having a bulk density of at least 600 g/L comprising linear alkylbenzenesulfonate (calculated as acid) about 6% to about 11%; alcohol ethoxysulfate (e.g., C 12 -i 8 alcohol, 1-2 EO) or alkyl sulfate (e.g. , C 16 -i 8 ) about 1% to about 3%; alcohol ethoxylate (e.g.
- C 14 _ 15 alcohol, 7 EO about 5% to about 9%; sodium carbonate (e.g., Na 2 C0 3 ) about 15% to about 21%; soluble silicate (e.g., Na 2 0, 2Si0 2 ) about 1% to about 4%; zeolite (e.g., NaAlSi0 4 ) about 24% to about 34%; sodium sulfate (e.g,. Na 2 S0 4 ) about 4% to about 10%; sodium citrate/citric acid (e.g., C 6 H 5 Na 3 0 7 / C 6 H 8 0 7 ) 0% to about 15%;
- sodium carbonate e.g., Na 2 C0 3
- soluble silicate e.g., Na 2 0, 2Si0 2
- zeolite e.g., NaAlSi0 4
- sodium sulfate e.g,. Na 2 S0 4
- sodium citrate/citric acid e.g., C 6
- CMC carboxymethylcellulose
- polymers e.g. , maleic/acrylic acid copolymer, PVP, PEG
- enzymes calculated as pure enzyme protein
- minor ingredients e.g. , suds suppressors, perfume
- zeolite (as NaAlSi0 4 ) about 23% to about 33%; sodium sulfate (e.g. , Na 2 S0 4 ) 0% to about 4%; sodium perborate (e.g., NaB0 3 H 2 0) about 8% to about 16%; TAED about 2% to about 8%; phosphonate (e.g., EDTMPA) 0% to about 1%; carboxymethylcellulose (CMC) 0% to about 2%; polymers (e.g.
- C 12-15 alcohol, 7 EO about 10% to about 25%; sodium carbonate (as Na 2 C0 3 ) about 14% to about 22%; soluble silicate (e.g., Na 2 0, 2Si0 2 ) about 1% to about 5%; zeolite (e.g. , NaAlSi0 4 ) about 25% to about 35%; sodium sulfate (e.g., Na 2 S0 4 ) 0% to about 10%; carboxymethylcellulose (CMC) 0% to about 2%; polymers (e.g. , maleic/acrylic acid copolymer, PVP, PEG) 1-3%; enzymes (calculated as pure enzyme protein) 0.0001-0.1%; and minor ingredients (e.g. , suds suppressors, perfume) 0-5%.
- soluble silicate e.g., Na 2 0, 2Si0 2
- zeolite e.g. , NaAlSi0 4
- sodium sulfate e.g., Na 2
- alcohol ethoxylate e.g. , C 12 - 15 alcohol, 7 EO or C 12-1 5 alcohol, 5 EO
- soap as fatty acid e.g. , oleic acid
- alkenylsuccinic acid C 12 _ 14
- aminoethanol about 8% to about 18%
- citric acid about 2% to about 8%
- phosphonate 0% to about 3%
- polymers e.g. , PVP, PEG
- borate e.g.
- An aqueous structured liquid detergent composition comprising linear alkylbenzenesulfonate (calculated as acid) about 15% to about 21%; alcohol ethoxylate (e.g. , C 12 - 15 alcohol, 7 EO, or
- maleic/acrylic acid copolymer, PEG about 1% to about 5%
- enzymes calculated as pure enzyme protein
- minor ingredients e.g., optical brightener, suds suppressors, perfume
- a detergent composition formulated as a granulate comprising linear alkylbenzenesulfonate (calculated as acid) about 8% to about 14%; ethoxylated fatty acid monoethanolamide about 5% to about 11%; soap as fatty acid 0% to about 3%; sodium carbonate (e.g., Na 2 C0 3 ) about 4% to about 10%; soluble silicate (Na 2 0, 2Si0 2 ) about 1% to about 4%; zeolite (e.g., NaAlSi0 4 ) about 30% to about 50%; sodium sulfate (e.g. , Na 2 S0 4 ) about 3% to about 11%; sodium citrate (e.g.
- a detergent composition formulated as a granulate comprising linear alkylbenzenesulfonate (calculated as acid) about 6% to about 12%; nonionic surfactant about 1% to about 4%; soap as fatty acid about 2% to about 6%; sodium carbonate (e.g. , Na 2 C0 3 ) about 14% to about 22%; zeolite (e.g. , NaAlSi0 4 ) about 18% to about 32%; sodium sulfate (e.g. , Na 2 S0 4 ) about 5% to about 20%; sodium citrate (e.g.
- alcohol ethoxysulfate e.g. , C 12 -is alcohol, 2-3 EO
- alcohol ethoxylate e.g. , C 12 -is alcohol, 7 EO, or C 12 -is alcohol, 5 EO
- soap as fatty acid e.g. , lauric acid
- aminoethanol about 1% to about 5%
- sodium citrate about 5% to about 10%
- hydrotrope e.g. , sodium
- borate e.g. , B 4 0 7
- An aqueous liquid detergent composition comprising linear alkylbenzenesulfonate
- alcohol ethoxylate e.g. , C 12-15 alcohol, 7 EO, or C 12-1 5 alcohol, 5 EO
- aminoethanol about 2% to about 6%
- citric acid about 8% to about 14%
- borate e.g. , B 4 0 7
- polymer e.g. , maleic/acrylic acid copolymer, anchoring polymer such as, e.g. , lauryl methacrylate/acrylic acid copolymer
- glycerol about 3% to about 8%
- enzymes (calculated as pure enzyme protein) 0.0001-0.1%
- minor ingredients e.g. , hydrotropes, dispersants, perfume, optical brighteners) 0-5%.
- a detergent composition formulated as a granulate having a bulk density of at least 600 g/L comprising anionic surfactant (linear alkylbenzenesulfonate, alkyl sulfate, a-olefinsulfonate, a- sulfo fatty acid methyl esters, alkanesulfonates, soap) about 25% to about 40%; nonionic surfactant (e.g. , alcohol ethoxylate) about 1% to about 10%; sodium carbonate (e.g. , Na 2 C0 3 ) about 8% to about 25%; soluble silicates (e.g. , Na 2 0, 2Si0 2 ) about 5% to about 15%; sodium sulfate (e.g.
- Na 2 S0 4 0% to about 5%
- zeolite NaAlSi0 4
- sodium perborate e.g., NaB0 3 4H 2 0
- bleach activator TAED or NOBS
- enzymes calculated as pure enzyme protein
- minor ingredients e.g., perfume, optical brighteners
- compositions 1)-12) supra wherein all or part of the linear alkylbenzenesulfonate is replaced by alkyl sulfate.
- a detergent composition formulated as a granulate having a bulk density of at least 600 g/L comprising (C ⁇ -C ⁇ ) alkyl sulfate about 9% to about 15%; alcohol ethoxylate about 3% to about 6%; polyhydroxy alkyl fatty acid amide about 1% to about 5%; zeolite (e.g., NaAlSi0 4 ) about 10% to about 20%; layered disilicate (e.g. , SK56 from Hoechst) about 10% to about 20%;
- sodium carbonate e.g. , Na 2 C0 3
- soluble silicate e.g., Na 2 0, 2Si0 2
- sodium citrate about 4% to about 8%
- sodium percarbonate about 13% to about 22%
- TAED about 3% to about 8%
- polymers e.g. , polycarboxylates and PVP
- enzymes calculated as pure enzyme protein
- minor ingredients e.g., optical brightener, photobleach, perfume, suds suppressors
- a detergent composition formulated as a granulate having a bulk density of at least 600 g/L comprising (C 12 -C 18 ) alkyl sulfate about 4% to about 8%; alcohol ethoxylate about 11% to about 15%; soap about 1% to about 4%; zeolite MAP or zeolite A about 35% to about 45%; sodium carbonate (as Na 2 C0 3 ) about 2% to about 8%; soluble silicate (e.g. , Na 2 0, 2Si0 2 ) 0% to about 4%; sodium percarbonate about 13% to about 22%; TAED 1-8%; carboxymethylcellulose
- CMC cellulose 0% to about 3%
- polymers e.g., polycarboxylates and PVP
- enzymes calculated as pure enzyme protein
- minor ingredients e.g. , optical brightener, phosphonate, perfume
- the manganese catalyst for example is one of the compounds described in "Efficient manganese catalysts for low-temperature bleaching," Nature 369: 637-639 (1994).
- Detergent composition formulated as a non-aqueous detergent liquid comprising a liquid nonionic surfactant such as, e.g. , linear alkoxylated primary alcohol, a builder system (e.g., phosphate), an enzyme(s), and alkali.
- a liquid nonionic surfactant such as, e.g. , linear alkoxylated primary alcohol, a builder system (e.g., phosphate), an enzyme(s), and alkali.
- the detergent may also comprise anionic surfactant and/or a bleach system.
- the present enzyme may be incorporated at a concentration conventionally employed in detergents. It is at present contemplated that, in the detergent composition, the enzyme may be added in an amount corresponding to 0.00001-1.0 mg (calculated as pure enzyme protein) of enzyme polypeptide per liter of wash liquor.
- the detergent composition may also contain other conventional detergent
- the detergent composition may be formulated as a hand (manual) or machine
- (automatic) laundry detergent composition including a laundry additive composition suitable for pre-treatment of stained fabrics and a rinse added fabric softener composition, or be formulated as a detergent composition for use in general household hard surface cleaning operations, or be formulated for manual or automatic dishwashing operations.
- Any of the cleaning compositions described, herein, may include any number of additional enzymes.
- the enzyme(s) should be compatible with the selected detergent, (e.g., with respect to pH-optimum, compatibility with other enzymatic and non-enzymatic ingredients, and the like), and the enzyme(s) should be present in effective amounts.
- the following enzymes are provided as examples.
- proteases include those of animal, vegetable or microbial origin.
- the protease may be a serine protease or a metallopro tease, an alkaline microbial protease, a trypsin-like protease, or a chymotrypsin-like protease.
- alkaline proteases are subtilisins, for example those derived from Bacillus, e.g., subtilisin Novo, subtilisin Carlsberg, subtilisin 309, subtilisin 147, and subtilisin 168 (see, e.g., WO 89/06279).
- trypsin-like proteases are trypsin (e.g., of porcine or bovine origin), and Fusarium proteases (see, e.g., WO 89/06270 and WO 94/25583).
- useful proteases also include but are not limited to the variants described in WO 92/19729, WO 98/20115, WO 98/20116, and WO 98/34946.
- protease enzymes include but are not limited to: ALCALASE®, SAVINASE®, PRIMASETM, DURALASETM, ESPERASE®, KANNASETM, and BLAZETM (Novo Nordisk A/S and Novozymes A/S); MAXATASE®, MAXACALTM, MAXAPEMTM, PROPERASE®, PURAFECT®, PURAFECT OXPTM, FN2TM, and FN3TM (Danisco US Inc.).
- Other exemplary proteases include NprE from Bacillus amyloliquifaciens and ASP from Cellulomonas sp. strain 69B4.
- Lipases include those of bacterial or fungal origin. Chemically modified, proteolytically modified, or protein engineered mutants are included. Examples of useful lipases include but are not limited to lipases from Humicola (synonym Thermomyces), e.g., from H. lanuginosa (T. lanuginosus) (see e.g., EP 258068 and EP 305216), from H. insolens (see e.g., WO 96/13580); a Pseudomonas lipase (e.g., from P. alcaligenes or P. pseudoalcaligenes; see, e.g., EP 218 272), P.
- cepacia see e.g., EP 331 376
- P. stutzeri see e.g., GB 1,372,034
- P. fluorescens Pseudomonas sp. strain SD 705 (see e.g., WO 95/06720 and WO 96/27002)
- P. wisconsinensis see e.g., WO 96/12012
- Bacillus lipase e.g., from fi. subtilis; see e.g., Dartois et al. Biochemica et Biophysica Acta, 1131: 253-360 (1993)
- stearothermophilus see e.g., JP 64/744992
- B. pumilus see e.g., WO 91/16422.
- Additional lipase variants contemplated for use in the formulations include those described for example in: WO 92/05249, WO
- lipase enzymes include LIPOLASE® and LIPOLASE ULTRATM (Novo Nordisk A/S and Novozymes A/S).
- polyesterases can be included in the composition, such as those described in, for example, WO 01/34899, WO 01/14629, and US6933140.
- Amylases The compositions can be combined with amylases, such as non-production enhanced amylase. These can include commercially available amylases, such as but not limited to STAINZYME®, NATALASE®, DURAMYL®, TERMAMYL®, FUNGAMYL® and BANTM (Novo Nordisk A/S and Novozymes A/S); RAPID ASE®, POWERASE®, and PURASTAR® (from Danisco US Inc.).
- amylases such as but not limited to STAINZYME®, NATALASE®, DURAMYL®, TERMAMYL®, FUNGAMYL® and BANTM (Novo Nordisk A/S and Novozymes A/S); RAPID ASE®, POWERASE®, and PURASTAR® (from Danisco US Inc.).
- Cellulases can be added to the compositions. Suitable cellulases include those of bacterial or fungal origin. Chemically modified or protein engineered mutants are included. Suitable cellulases include cellulases from the genera Bacillus, Pseudomonas, Humicola, Fusarium, Thielavia, Acremonium, e.g., the fungal cellulases produced from Humicola insolens, Myceliophthora thermophila and Fusarium oxysporum disclosed for example in U.S. Patent Nos. 4,435,307; 5,648,263; 5,691,178; 5,776,757; and WO 89/09259.
- Exemplary cellulases contemplated for use are those having color care benefit for the textile.
- Examples of such cellulases are cellulases described in for example EP 0495257, EP 0531372, WO 96/11262, WO 96/29397, and WO 98/08940.
- Other examples are cellulase variants, such as those described in WO 94/07998; WO 98/12307; WO 95/24471; PCT/DK98/00299; EP 531315; U.S. Patent Nos. 5,457,046; 5,686,593; and 5,763,254.
- Commercially available cellulases include CELLUZYME® and CAREZYME® (Novo Nordisk A/S and Novozymes A/S); and
- Peroxidases/Oxidases Suitable peroxidases/oxidases contemplated for use in the compositions include those of plant, bacterial or fungal origin. Chemically modified or protein engineered mutants are included. Examples of useful peroxidases include peroxidases from Coprinus, e.g., from C. cinereus, and variants thereof as those described in WO 93/24618, WO 95/10602, and WO 98/15257. Commercially available peroxidases include for example GUARDZYMETM (Novo Nordisk A/S and Novozymes A/S).
- the detergent composition can also comprise 2,6-P-D-fructan hydrolase, which is effective for removal/cleaning of biofilm present on household and/or industrial textile/laundry.
- the detergent enzyme(s) may be included in a detergent composition by adding separate additives containing one or more enzymes, or by adding a combined additive comprising all of these enzymes.
- a detergent additive i.e. a separate additive or a combined additive, can be formulated e.g., as a granulate, a liquid, a slurry, and the like.
- Exemplary detergent additive formulations include but are not limited to granulates, in particular non- dusting granulates, liquids, in particular stabilized liquids or slurries. Reduced-dusting granulates may be produced, and added with the present granule compositions, e.g., as disclosed in U.S. Patent Nos.
- waxy coating materials are poly(ethylene oxide) products ⁇ e.g., polyethyleneglycol, PEG) with mean molar weights of 1,000 to 20,000; ethoxylated nonylphenols having from 16 to 50 ethylene oxide units; ethoxylated fatty alcohols in which the alcohol contains from 12 to 20 carbon atoms and in which there are 15 to 80 ethylene oxide units; fatty alcohols; fatty acids; and mono- and di- and triglycerides of fatty acids.
- film-forming coating materials suitable for application by fluid bed techniques are given in, for example, GB 1483591.
- Liquid enzyme preparations may, for instance, be stabilized by adding a polyol such as propylene glycol, a sugar or sugar alcohol, lactic acid or boric acid according to established methods.
- the detergent composition may be in any convenient form, e.g., a bar, a tablet, a powder, a granule, a paste, or a liquid.
- a liquid detergent may be aqueous, typically containing up to about 70% water, and 0% to about 30% organic solvent.
- Compact detergent gels containing about 30% or less water are also contemplated.
- the detergent composition can optionally comprise one or more surfactants, which may be non-ionic, including semi-polar and/or anionic and/or cationic and/or zwitterionic.
- the surfactants can be present in a wide range, from about 0.1% to about 60% by weight.
- the detergent When included therein the detergent will typically contain from about 1% to about 40% of an anionic surfactant, such as linear alkylbenzenesulfonate, a-olefinsulfonate, alkyl sulfate (fatty alcohol sulfate), alcohol ethoxysulfate, secondary alkanesulfonate, a-sulfo fatty acid methyl ester, alkyl- or alkenylsuccinic acid, or soap.
- an anionic surfactant such as linear alkylbenzenesulfonate, a-olefinsulfonate, alkyl sulfate (fatty alcohol sulfate), alcohol ethoxysulfate, secondary alkanesulfonate, a-sulfo fatty acid methyl ester, alkyl- or alkenylsuccinic acid, or soap.
- the detergent When included therein, the detergent will usually contain from about 0.2% to about 40% of a non-ionic surfactant such as alcohol ethoxylate, nonylphenol ethoxylate,
- alkylpolyglycoside alkylpolyglycoside, alkyldimethylamineoxide, ethoxylated fatty acid monoethanolamide, fatty acid monoethanolamide, polyhydroxy alkyl fatty acid amide, or N-acyl-N-alkyl derivatives of glucosamine ("glucamides").
- the detergent may contain 0% to about 65% of a detergent builder or complexing agent such as zeolite, diphosphate, triphosphate, phosphonate, carbonate, citrate, nitrilotriacetic acid, ethylenediaminetetraacetic acid (EDTA), diethylenetriaminepentaacetic acid, alkyl- or alkenylsuccinic acid, soluble silicates or layered silicates (e.g. ,SKS-6 from Hoechst).
- a detergent builder or complexing agent such as zeolite, diphosphate, triphosphate, phosphonate, carbonate, citrate, nitrilotriacetic acid, ethylenediaminetetraacetic acid (EDTA), diethylenetriaminepentaacetic acid, alkyl- or alkenylsuccinic acid, soluble silicates or layered silicates (e.g. ,SKS-6 from Hoechst).
- the detergent may comprise one or more polymers.
- Exemplary polymers include carboxymethylcellulose (CMC), poly(vinylpyrrolidone) (PVP), poly(ethylene glycol) (PEG), poly(vinyl alcohol) (PVA), poly(vinylpyridine-N-oxide), poly(vinylimidazole),
- polycarboxylates e.g., polyacrylates, maleic/acrylic acid copolymers), and lauryl
- the enzyme(s) of the detergent composition may be stabilized using conventional stabilizing agents, e.g. , as polyol (e.g., propylene glycol or glycerol), a sugar or sugar alcohol, lactic acid, boric acid, or a boric acid derivative (e.g. , an aromatic borate ester), or a phenyl boronic acid derivative (e.g., 4-formylphenyl boronic acid).
- polyol e.g., propylene glycol or glycerol
- a sugar or sugar alcohol lactic acid, boric acid, or a boric acid derivative (e.g. , an aromatic borate ester), or a phenyl boronic acid derivative (e.g., 4-formylphenyl boronic acid).
- the composition may be formulated as described in WO 92/19709 and WO 92/19708.
- the enzyme-containing detergent compositions may be added in an amount corresponding to about 0.01 to about 100 mg of enzyme protein per liter of wash liquor (e.g., about 0.05 to about 5.0 mg of enzyme protein per liter of wash liquor or 0.1 to about 1.0 mg of enzyme protein per liter of wash liquor).
- the present granule composition may be a component of a brewing composition used in a process of providing a fermented beverage, such as brewing. It is believed that non- fermentable carbohydrates form the majority of the dissolved solids in the final beer. This residue remains because of the inability of malt amylases to hydrolyze the alpha- 1,6-linkages of the starch.
- the non-fermentable carbohydrates contribute about 50 calories per 12 ounces (about 340 grams) of beer.
- the present granule composition usually in combination with a glucoamylase and optionally a pullulanase and/or isoamylase, assist in converting the starch into dextrins and fermentable sugars, lowering the residual non-fermentable carbohydrates in the final beer.
- adjuncts such as common corn grits, refined corn grits, brewer's milled yeast, rice, sorghum, refined corn starch, barley, barley starch, dehusked barley, wheat, wheat starch, torrified cereal, cereal flakes, rye, oats, potato, tapioca, and syrups, such as corn syrup, sugar cane syrup, inverted sugar syrup, barley and/or wheat syrups, and the like may be used as a source of starch.
- adjuncts such as common corn grits, refined corn grits, brewer's milled yeast, rice, sorghum, refined corn starch, barley, barley starch, dehusked barley, wheat, wheat starch, torrified cereal, cereal flakes, rye, oats, potato, tapioca, and syrups, such as corn syrup, sugar cane syrup, inverted sugar syrup, barley and/or wheat syrups, and the like may be used as a source
- the malt which is produced principally from selected varieties of barley, has an important effect on the overall character and quality of the beer.
- the malt is the primary flavoring agent in beer.
- the malt provides the major portion of the fermentable sugar.
- the malt provides the proteins, which will contribute to the body and foam character of the beer.
- the malt provides the necessary enzymatic activity during mashing.
- Hops also contribute significantly to beer quality, including flavoring.
- hops or hops constituents
- the hops can act as protein precipitants, establish preservative agents and aid in foam formation and stabilization.
- Cereals such as barley, oats, wheat, but also corn and rice are often used for brewing, both in industry and for home brewing, but also other plant components, such as hops are often added.
- the components used in brewing may be unmalted or may be malted, i.e., partially germinated, resulting in an increase in the levels of enzymes, including a-amylase.
- a-amylase a-amylase
- the present granule composition may also be added to the components used for brewing.
- the term "stock” means grains and plant components that are crushed or broken.
- barley used in beer production is a grain that has been coarsely ground or crushed to yield a consistency appropriate for producing a mash for fermentation.
- the term "stock” includes any of the aforementioned types of plants and grains in crushed or coarsely ground forms. The methods described herein may be used to determine a-amylase activity levels in both flours and stock.
- Processes for making beer are well known in the art. See, e.g., Wolfgang Kunze (2004) “Technology Brewing and Malting,” Research and Teaching Institute of Brewing, Berlin (VLB), 3rd edition. Briefly, the process involves: (a) preparing a mash, (b) filtering the mash to prepare a wort, and (c) fermenting the wort to obtain a fermented beverage, such as beer.
- milled or crushed malt, malt and adjunct, or adjunct is mixed with water and held for a period of time under controlled temperatures to permit the enzymes present in the malt and/or adjunct to convert the starch present in the malt into fermentable sugars.
- the mash is then transferred to a mash filter where the liquid is separated from the grain residue. This sweet liquid is called "wort,” and the left over grain residue is called “spent grain.”
- the mash is typically subjected to an extraction, which involves adding water to the mash in order to recover the residual soluble extract from the spent grain.
- the wort is then boiled vigorously to sterilizes the wort and help develop the color, flavor and odor. Hops are added at some point during the boiling.
- the wort is cooled and transferred to a fermentor.
- the wort is then contacted in a fermentor with yeast.
- the fermentor may be chilled to stop fermentation.
- the yeast that may flocculate js removed.
- the beer is cooled and stored for a period of time, during which the beer clarifies and its flavor develops, and any material that might impair the appearance, flavor, and shelf life of the beer settles out.
- the beer usually contains from about 2% to about 10% v/v alcohol, although beer with a higher alcohol content, e.g., 18% v/v, may be obtained.
- the beer Prior to packaging, the beer is carbonated and, optionally, filtered, and pasteurized.
- the brewing composition comprising an alpha-amylase, often, but not necessarily in combination with one or more exogenous enzymes, such as glucoamylase(s), pullulanase(s) and/or isoamylase(s), and any combination thereof, may be added to the mash of step (a) above, i.e., during the preparation of the mash.
- the brewing composition may be added to the mash of step (b) above, such as during the filtration of the mash.
- the brewing composition may be added to the wort of step (c) above, such as during the fermenting of the wort.
- fermented beverage is a beer, such as full malted beer, beer brewed under the "Rösgebot,” ale, IPA, lager, bitter, Happoshu (second beer), third beer, dry beer, near beer, light beer, low alcohol beer, low calorie beer, porter, bock beer, stout, malt liquor, non-alcoholic beer, non-alcoholic malt liquor and the like, but also alternative cereal and malt beverages such as fruit flavoured malt beverages, e.g., citrus flavoured, such as lemon-, orange-, lime-, or berry-flavoured malt beverages, liquor flavoured malt beverages, e.g., vodka-, rum-, or tequila-flavoured malt liquor, or coffee flavoured malt beverages, such as caffeine-flavoured malt liquor, and the like.
- fruit flavoured malt beverages e.g., citrus flavoured, such as lemon-, orange-, lime-, or berry-flavoured
- the granules of the present teachings can be used with any of a variety of at least one of the following enzymes:
- a feedstuff for chickens e.g. broiler chickens may be comprises of one or more of the ingredients listed in the table below, for example in the % ages given in the table below: Ingredients Starter (%) Finisher (%)
- a feedstuff laying hens may be comprises of one or more of the ingredients listed in the table below, for example in the ages given in the table below:
- a feedstuff for turkeys may be comprises of one or more
- a feedstuff for piglets may be comprises of one or more of the ingredients listed in the table below, for example in the % ages given in the table below:
- a feedstuff for grower/finisher pigs may be comprises of one or more of the ingredients listed in the table below, for example in the % ages given in the table below: Ingredient Grower/ Finisher (%)
- the feed additive composition according to the present invention may be designed for one-time dosing or may be designed for feeding on a daily basis.
- composition and each component therein
- the optimum amount of the composition (and each component therein) to be used in the combination of the present invention will depend on the product to be treated and/or the method of contacting the product with the composition and/or the intended use for the same.
- the amount of enzymes used in the compositions should be a sufficient amount to be effective and to remain sufficiently effective in improving the performance of the animal fed feed products containing said composition. This length of time for effectiveness should extend up to at least the time of utilisation of the product (e.g. feed additive composition or feed containing same).
- the enzyme(s) described herein may be used in combination with other components.
- the components may be prebiotics.
- Prebiotics are typically non-digestible carbohydrate (oligo- or polysaccharides) or a sugar alcohol which is not degraded or absorbed in the upper digestive tract.
- Known prebiotics used in commercial products and useful in accordance with the present invention include inulin (fructo-oligosaccharide, or FOS) and transgalacto- oligosaccharides (GOS or TOS).
- Suitable prebiotics include palatinoseoligosaccharide, soybean oligosaccharide, alginate, xanthan, pectin, locust bean gum (LBG), inulin, guar gum, galacto- oligosaccharide (GOS), fructo-oligosaccharide (FOS), non-degradable starch, lactosaccharose, lactulose, lactitol, maltitol, maltodextrin, polydextrose (i.e.
- the prebiotic may be administered simultaneously with (e.g. in admixture together with or delivered simultaneously by the same or different routes) or sequentially to (e.g. by the same or different routes) the feed additive composition (or constituents thereof) according to the present invention.
- Other components of the combinations of the present invention include polydextrose, such as Litesse®, and/or a maltodextrin and/or lactitol. These other components may be optionally added to the feed additive composition to assist the drying process.
- suitable components include one or more of: thickeners, gelling agents, emulsifiers, binders, crystal modifiers, sweeteners (including artificial sweeteners), rheology modifiers, stabilisers, anti- oxidants, dyes, enzymes, carriers, vehicles, excipients, diluents, lubricating agents, flavouring agents, colouring matter, suspending agents, disintegrants, granulation binders etc.
- sweeteners including artificial sweeteners
- rheology modifiers stabilisers, anti- oxidants, dyes, enzymes, carriers, vehicles, excipients, diluents, lubricating agents, flavouring agents, colouring matter, suspending agents, disintegrants, granulation binders etc.
- sweeteners including artificial sweeteners
- rheology modifiers include one or more of: rheology modifiers, stabilisers, anti- oxidants, dyes, enzymes, carriers, vehicles, excipients, diluents,
- the enzymes for use in the present invention may be used in combination with one or more lipids.
- the enzymes for use in the present invention may be used in combination with one or more lipid micelles.
- the lipid micelle may be a simple lipid micelle or a complex lipid micelle.
- the lipid micelle may be an aggregate of orientated molecules of amphipathic substances, such as a lipid and/or an oil.
- the present teachings further provide a method of increasing weight gain in a subject, e.g. poultry or swine, comprising feeding said subject a feedstuff comprising a feed additive composition according to the present invention.
- the smoothness index of the MSM Lot #3 cores was 1.1, very close to the 1.0 smoothness index of perfectly smooth particles.
- Optical and scanning electron micrographs of the cores are shown in Figure 1. It can be perceived in the same figure that these cores are much smoother than a comparative sample of cores from Saltex.
- Table 1 shows that Saltex Lot #1 had a smoothness index of 3.9, indicating a significant deviation from a perfect smoothness index of 1.0.
- the cores were fluidized at a bed temperature of 41 degrees C, and an aqueous protease enzyme solution (Purafast) at a concentration of 20% w/w solids (3450 PU/g) , containing 1% w/w partially hydrolyzed polyvinyl alcohol (final solids % w/w loading of the enzyme/PVA of 16%)and 0.5% w/w antifoam (Polyglycol EP 436E (lot 1L05091501) was sprayed onto the cores at an atomization air pressure ramping from 3.5 (initial) to 3.9 (final) bar.
- Purafast aqueous protease enzyme solution
- a solution containing a mixture of sodium sulfate and magnesium sulfate (MgS04 7H20, 30.5%, Na2S04, 15%) was sprayed onto the cores to deliver a net 20% w/w - on the basis of the final granule weight— onto the cores.
- the salt solution was sprayed at a bed temperature of 45 degrees C, with an atomization air pressure of 3.5 bar.
- the coating solution was sprayed at a bed temperature of 55 degrees C, with an initial atomization air pressure of 5.3 bar, ramping down to 4.8 bar.
- the final granules had a D50 of 308 um (by sieve analysis) and a bulk density of 1.18 g/cm3.
- the granules had a Hunter whiteness L-value of 73, and a Heubach enzyme total dust of 3.2 mg/pad Example 3
- the 10 g stored sample was dissolved in 2.5 liters of 25°FH water (see below) in a stirred beaker for 2 minutes. 300 ml of this solution is put into a LOM beaker and below stains were added to give a Liquor to cloth ratio L/C ⁇ 90 (without steel balls).
- the assay is colorimetric and monitors the rate of degradation of N-succinyl-ala-ala-pro-phe-p-nitroanalide substrate. The release of the substrate's p-nitroanalide was measured at 405nm on a Konelab analyzer. The assay is calibrated against an assigned standard.
- Tris Buffer 0.1M TRIS, 0.01M CaCL 2 , 0.005% Triton X-100, pH 8.6 were added to the lOg of detergent samples and stirred for 30 min. After that 2ml of the previous dissolution was taken in an eppendorf tube and centrifuge for 10 min at 14000 rpm.
- a second dissolution (10X) was made using the HAMILTON diluter machine and Tris Buffer.
- PU/g granule [(PU/ml)*(working dilution)]* [weight of dissolution buffer + granules (ml)/weight of granules(g)]
- the "Mini" granules are those that contain small smooth cores according to the pres teachings.
- the cores were fluidized and an aqueous phytase enzyme solution (batch 488115613) at a concentration of 17,5% w/w solids, containing 2% w/w partially hydrolyzed polyvinyl alcohol (Celvol 5-88) and 0,5% w/w sodium phytate solution (Dr. Straetmans; Dermofeel PA-3; Lot NA2062) was sprayed onto the cores.
- an aqueous phytase enzyme solution (batch 488115613) at a concentration of 17,5% w/w solids, containing 2% w/w partially hydrolyzed polyvinyl alcohol (Celvol 5-88) and 0,5% w/w sodium phytate solution (Dr. Straetmans; Dermofeel PA-3; Lot NA2062) was sprayed onto the cores.
- a solution containing sodium sulfate (MSM, lot 13130405) was sprayed onto the cores to deliver a net 50% w/w - on the basis of the final granule weight.
- Figure 4 shows the pelleting results of 3 representative granule batches 3115, 3116 and 3117. Pelleting trials were carried out at the Danish Teknological Institute.
- the cores were fluidized and an aqueous (batch 488115613) phytase enzyme solution at a concentration of 17,5% w/w solids, containing 2% w/w partially hydrolyzed polyvinyl alcohol (Celvol 5-88) and 0,5% w/w sodium phytate solution (Dr. Straetmans; Dermofeel PA-3; Lot NA2062) was sprayed onto the cores.
- aqueous (batch 488115613) phytase enzyme solution at a concentration of 17,5% w/w solids, containing 2% w/w partially hydrolyzed polyvinyl alcohol (Celvol 5-88) and 0,5% w/w sodium phytate solution (Dr. Straetmans; Dermofeel PA-3; Lot NA2062) was sprayed onto the cores.
- a solution containing sodium sulfate (MSM, lot 13130405) was sprayed onto the cores to deliver a net 40% w/w - on the basis of the final granule weight.
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Abstract
Description
Claims
Priority Applications (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2016521562A JP2016528881A (en) | 2013-06-19 | 2014-06-19 | Granules with small smooth core |
| CA2915538A CA2915538C (en) | 2013-06-19 | 2014-06-19 | Granules with small smooth cores |
| MX2015016529A MX2015016529A (en) | 2013-06-19 | 2014-06-19 | Granules with small smooth cores. |
| BR112015031623-9A BR112015031623B1 (en) | 2013-06-19 | 2014-06-19 | GRAIN POPULATION WITH SMALL SMOOTH CORES, ANIMAL FEED PELLET OR UNPELLETED ANIMAL FEED MIXTURE, DETERGENT CLOTHING WASH COMPOSITION, DETERGENT DISHES COMPOSITION, FABRIC TREATMENT COMPOSITION OR COMPOSITION FOR A FABRICATION OR COMPOSITION FOR A FURNITURE OR COMPOSITION FOR A FURNITURE OR FURNITURE FOR A FARMHOUSE. GRANULES, PROCESS FOR PRODUCTION OF ANIMAL FEED COMPOSITION, METHOD OF PREPARING A ADDITIVE GRAIN POPULATION POPULATION, USE OF A GRAIN POPULATION AND METHODS TO IMPROVE STORAGE STABILITY AND TO REDUCE DUST |
| CN201480034467.6A CN105392372A (en) | 2013-06-19 | 2014-06-19 | Granules with small smooth cores |
| EP14737470.6A EP3010351A1 (en) | 2013-06-19 | 2014-06-19 | Granules with small smooth cores |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201361837122P | 2013-06-19 | 2013-06-19 | |
| US61/837,122 | 2013-06-19 |
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| WO2014205161A1 true WO2014205161A1 (en) | 2014-12-24 |
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| PCT/US2014/043084 Ceased WO2014205161A1 (en) | 2013-06-19 | 2014-06-19 | Granules with small smooth cores |
Country Status (8)
| Country | Link |
|---|---|
| EP (1) | EP3010351A1 (en) |
| JP (1) | JP2016528881A (en) |
| CN (1) | CN105392372A (en) |
| AR (1) | AR096665A1 (en) |
| BR (1) | BR112015031623B1 (en) |
| CA (1) | CA2915538C (en) |
| MX (1) | MX2015016529A (en) |
| WO (1) | WO2014205161A1 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108771018A (en) * | 2018-06-12 | 2018-11-09 | 安徽五粮泰生物工程股份有限公司 | A kind of piglet stirs fry in oil the preparation method of powdered egg feed |
| WO2019232119A1 (en) * | 2018-06-01 | 2019-12-05 | Danisco Us Inc. | High-payload, non-porous, enzyme-containing coated granules |
| US20240292847A1 (en) * | 2019-12-09 | 2024-09-05 | Novozymes A/S | Baking additive |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108935230A (en) * | 2018-06-28 | 2018-12-07 | 贵州好吃嘴生态种养殖有限公司 | A kind of cultural method of fishery |
| KR102581405B1 (en) * | 2021-01-08 | 2023-10-10 | 강혁주 | Insect feed for pets and its manufacturing method |
| JP7165221B2 (en) * | 2021-02-08 | 2022-11-02 | ユニ・チャーム株式会社 | Food granules for pet food and granular pet food |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20060088923A1 (en) * | 2003-06-11 | 2006-04-27 | Glatt Ingenieurtechnik Gmbh | Enzyme granulate production method and resulting enzyme granulates |
| US20130115297A1 (en) * | 2005-10-12 | 2013-05-09 | Danisco Us Inc. | Stable, durable granules with active agents |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE10326231B4 (en) * | 2003-06-11 | 2016-04-07 | Glatt Ingenieurtechnik Gmbh | Process for the preparation of enzyme granules |
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2014
- 2014-06-19 BR BR112015031623-9A patent/BR112015031623B1/en active IP Right Grant
- 2014-06-19 MX MX2015016529A patent/MX2015016529A/en unknown
- 2014-06-19 CN CN201480034467.6A patent/CN105392372A/en active Pending
- 2014-06-19 CA CA2915538A patent/CA2915538C/en active Active
- 2014-06-19 AR ARP140102328A patent/AR096665A1/en not_active Application Discontinuation
- 2014-06-19 JP JP2016521562A patent/JP2016528881A/en active Pending
- 2014-06-19 EP EP14737470.6A patent/EP3010351A1/en not_active Ceased
- 2014-06-19 WO PCT/US2014/043084 patent/WO2014205161A1/en not_active Ceased
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US20060088923A1 (en) * | 2003-06-11 | 2006-04-27 | Glatt Ingenieurtechnik Gmbh | Enzyme granulate production method and resulting enzyme granulates |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2019232119A1 (en) * | 2018-06-01 | 2019-12-05 | Danisco Us Inc. | High-payload, non-porous, enzyme-containing coated granules |
| US20210219574A1 (en) * | 2018-06-01 | 2021-07-22 | Danisco Us Inc | High-payload, non-porous, enzyme-containing coated granules |
| US11918011B2 (en) * | 2018-06-01 | 2024-03-05 | Danisco Us Inc. | High-payload, non-porous, enzyme-containing coated granules and use of same |
| AU2019277371B2 (en) * | 2018-06-01 | 2024-03-28 | Danisco Us Inc. | High-payload, non-porous, enzyme-containing coated granules |
| CN108771018A (en) * | 2018-06-12 | 2018-11-09 | 安徽五粮泰生物工程股份有限公司 | A kind of piglet stirs fry in oil the preparation method of powdered egg feed |
| US20240292847A1 (en) * | 2019-12-09 | 2024-09-05 | Novozymes A/S | Baking additive |
Also Published As
| Publication number | Publication date |
|---|---|
| CA2915538A1 (en) | 2014-12-24 |
| EP3010351A1 (en) | 2016-04-27 |
| AR096665A1 (en) | 2016-01-27 |
| CA2915538C (en) | 2023-07-18 |
| JP2016528881A (en) | 2016-09-23 |
| MX2015016529A (en) | 2016-04-15 |
| CN105392372A (en) | 2016-03-09 |
| BR112015031623B1 (en) | 2021-04-27 |
| BR112015031623A2 (en) | 2017-07-25 |
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